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WO2009039681A1 - A power apparatus for oil-electricity hybrid vehicle and the operation control method thereof - Google Patents

A power apparatus for oil-electricity hybrid vehicle and the operation control method thereof Download PDF

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Publication number
WO2009039681A1
WO2009039681A1 PCT/CN2007/002835 CN2007002835W WO2009039681A1 WO 2009039681 A1 WO2009039681 A1 WO 2009039681A1 CN 2007002835 W CN2007002835 W CN 2007002835W WO 2009039681 A1 WO2009039681 A1 WO 2009039681A1
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WO
WIPO (PCT)
Prior art keywords
motor
torque
rotor
servo
engine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2007/002835
Other languages
French (fr)
Chinese (zh)
Inventor
Hong Lv
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUILIN GEELY STARS OIL-ELECTRIC HYBRID ENGINE Co Ltd
Original Assignee
GUILIN GEELY STARS OIL-ELECTRIC HYBRID ENGINE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUILIN GEELY STARS OIL-ELECTRIC HYBRID ENGINE Co Ltd filed Critical GUILIN GEELY STARS OIL-ELECTRIC HYBRID ENGINE Co Ltd
Priority to CN200780100827.8A priority Critical patent/CN101808871B/en
Priority to PCT/CN2007/002835 priority patent/WO2009039681A1/en
Publication of WO2009039681A1 publication Critical patent/WO2009039681A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00Control systems specially adapted for hybrid vehicles
    • B60W20/10Controlling the power contribution of each of the prime movers to meet required power demand
    • B60W20/15Control strategies specially adapted for achieving a particular effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/26Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/44Series-parallel type
    • B60K6/448Electrical distribution type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/06Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/08Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00Control systems specially adapted for hybrid vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/02Arrangement or mounting of electrical propulsion units comprising more than one electric motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/26Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
    • B60K2006/262Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators the motor or generator are used as clutch, e.g. between engine and driveshaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W2510/00Input parameters relating to a particular sub-units
    • B60W2510/08Electric propulsion units
    • B60W2510/083Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W2710/00Output or target parameters relating to a particular sub-units
    • B60W2710/06Combustion engines, Gas turbines
    • B60W2710/0666Engine torque
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • the invention relates to a power structure of a hybrid electric vehicle, in particular to a power structure of a cascade motor assembly and a servo system using a dual motor; the invention also relates to an operation control of a power structure of a hybrid electric vehicle method. Background technique
  • the hybrid electric vehicle is a combination of mechanical energy and electric energy. Because it can adjust the engine operating point and recoverable braking energy, it can improve the utilization of fuel energy, so energy saving and low exhaust emissions.
  • the existing hybrid electric vehicles have three common power structures: series, parallel, and hybrid. These three structures have their own characteristics and limitations.
  • FIG. 1 is a schematic block diagram of the existing series power structure and energy flow.
  • the engine 57 is connected to the generator 56.
  • the mechanical kinetic energy is all used for generating electricity by the generator 56.
  • the power generation can be distributed by the controller 55, a part of which is supplied to the motor 53 to drive the vehicle, and another part of which flows to the storage battery 54.
  • the battery 54 can be supplied as needed.
  • the motor 53 can operate in four quadrants, recovers braking energy and stores it in the battery 54. Its characteristics are: (1) The motor 53 directly drives the vehicle, so the engine 57 is independent of the vehicle operating conditions, and the energy saving purpose achieved by the operating point of the engine 57 can be adjusted as needed; (2) The kinetic energy of the engine 57 passes through the generator 56 and the motor 53.
  • the engine 57 does not directly drive the vehicle. In order to ensure the power of the vehicle, it is necessary to equip the high-power generator 56 and the electric motor 53 equivalent to the power of the engine 57, so that the weight and cost of the power structure are increased, and the energy saved is not easy. Lost by its own weight.
  • FIG. 2 is a schematic block diagram of a prior art parallel power structure and energy flow.
  • the engine 57 and the motor 53 are connected to the vehicle drive shaft through the coupling 58.
  • the kinetic energy of the engine 57 can be used to drive the automobile, and the motor 53 can operate in the four-quadrant state.
  • the engine 57 and the motor 53 can each independently or jointly work to drive the vehicle. Double as a generator to recover braking energy and charge the battery. Its characteristics are: (1) engine 57 speed is still with the car The speed change, the operating point of the engine 57 is limited by the motor 53, and the energy saving effect is compromised.
  • Figure 3 is a schematic block diagram of a conventional series-parallel hybrid power structure and energy flow.
  • the structure is integrated with the characteristics of series and parallel.
  • the engine 57 is added to participate in the drive to improve the power; compared with the parallel type, the transmission line for increasing the electric energy can conveniently adjust the operation of the engine 57. point.
  • the performance is further improved than the series and parallel type, but the structure includes multiple power source couplings and transmission 59, etc.
  • the structure is more complicated, the control is more complicated, the cost is higher, and the situation of "saving fuel is not saved" occurs.
  • the patent application EP0820894A2 of Hitachi discloses a hybrid transmission scheme for a continuously variable transmission, using two inverters to control the motor.
  • the two inverters are actually two frequency converters.
  • the main and auxiliary two motors are connected to the respective inverters, and under the control of the control unit, the high-efficiency stepless speed regulation and torque adjustment between the input shaft and the output shaft are realized; the gear ratio control through the stepless transmission makes the motor
  • the system operates in any torque and speed range.
  • the patent application still uses the inverter drive scheme, the accuracy and response speed of the torque control are greatly reduced.
  • the engine speed and torque follow the change of the external load, so that the engine working point can not work stably with the external load and stabilize the work on the optimal efficiency curve, but only the engine can work.
  • the point is adjusted to a relatively high efficiency triangular region.
  • the fuel is converted to mechanical energy with the highest efficiency.
  • the patent application attempts to adjust the speed and torque output of the motor over a wide range when adjusting the stepless transmission gear ratio, but the output can only be within the nominal maximum speed and torque range of the motor and must be subject to frequency conversion.
  • the maximum output voltage and maximum output current limit if you want to achieve better power performance, you can only increase the capacity of the motor and inverter.
  • the energy storage battery is directly connected to the common DC bus connected to the two frequency converters, and the dynamic process of charging and discharging the battery is inevitable. It is free, and the charging or discharging process of the battery is not directly controllable, so unnecessary charging and discharging loss is generated, and damage may be caused by uncontrollable charging and discharging current.
  • a rotatable transformer structure is employed to transfer electrical energy from the primary coil to the secondary coil by electromagnetic induction in an attempt to provide reliable current control to the rotating armature winding, but the transformer The mode of transmitting energy determines that the structure cannot perform effective winding current control with relatively low relative rotational speed between the two rotors of the clutch motor, and thus it is impossible to perform precise torque control of the clutch motor.
  • the transformer when the relative rotational speeds of the inner and outer rotors are low, the transformer will operate at a very low frequency, and the efficiency of the energy transfer and the energy per unit volume of the electromagnetic induction transformer in the case of low frequency power supply
  • the size is very low, especially when the relative rotational speed of the inner rotor and the outer rotor is zero, the primary and secondary sides of the transformer will be direct current (that is, the current alternating frequency is zero), and the primary side is installed.
  • the first drive circuit can not effectively control the current of the secondary side of the transformer (ie, the current of the motor winding), of course, it can not implement effective torque control on the motor, of course, the engine can always work optimally. Efficiency point.
  • the invention discloses a power structure of a hybrid electric vehicle, and the power structure of the hybrid electric vehicle can realize independent and precise adjustment of the working point of the engine, so that the working point does not follow The external load affects and works stably on the optimal efficiency curve.
  • the servo control system adopting the cascade motor assembly has more flexible maneuverability for the output of the hybrid vehicle.
  • the solution to the above technical problem is to provide a power structure of a hybrid electric vehicle, comprising: an engine, a motor group composed of a first motor and a second motor, an output gear, a reduction gear and a differential,
  • the first electric machine includes a first rotor and a second rotor electromagnetically coupled to each other
  • the second electric machine includes a mutually coupled electromagnetically coupled stator and a third rotor, the shaft of the first rotor being an input shaft of the cascaded motor assembly
  • the second The shaft of the rotor is coaxial with the third rotor and serves as an output shaft of the cascade motor assembly.
  • the shaft of the first rotor is directly connected to the output shaft of the engine, and an output is mounted on the output shaft between the first and second motors.
  • a gear, the output gear is coupled to the differential via a reduction gear, the differential being coupled to a drive shaft that connects the wheels.
  • the power structure of the hybrid electric vehicle further includes a main control unit, a first servo drive associated with the first motor, and a second servo drive associated with the second motor, the first servo drive being operated according to a running condition
  • the coupling torque between the first rotor and the second rotor is servo-controlled; the second servo driver performs servo control on the coupling torque between the stator and the third rotor according to the operation condition;
  • the main control unit is used for pre-preserving according to the engine speed
  • the optimal economic operating curve of the engine calculates a corresponding matching torque, sends a corresponding torque setting to the first servo drive, and sends a torque setting to the second servo drive according to the running condition or driving requirement of the vehicle.
  • the present invention employs torque servo control, which can be applied to the engine regardless of whether the first and second rotors of the first motor rotate or not, and the relative speed of rotation.
  • the load torque is precisely controlled, making it easy to control the engine on its optimum fuel efficiency curve for the most economical operation.
  • the first servo drive can precisely control the first motor due to its own "servo" control characteristic, and then perform precise torque servo control on the first motor.
  • U.S. Patent No. 5,973,460 the method adopted by the conventional inverter is 3 - 2 and 2 - 3 vector analysis, and the control of the clutch motor is even inserted into the energy transfer of the resolver. Control mode, so far has not been able to like this
  • the invention uses the servo control technology to accurately control the theoretical analysis of the motor torque and the actual production port.
  • the technical problem further solved by the present invention is to reduce the energy dissipation of the system.
  • the further solved technical problem is achieved by the following further technical solution, that is, one of the first rotor and the second rotor is mounted on one of the first rotor and the second rotor.
  • a permanent magnet pole, a first winding wound on the iron core is mounted on the other of the first rotor and the second rotor; and a permanent magnet pole is mounted on one of the third rotor and the stator, A second winding wound on the core is mounted on the other of the third rotor and the stator.
  • the first winding is connected to the first servo driver through a slip ring mounted on the shaft thereof to obtain a control current to the first servo driver;
  • the second winding is disposed on the stator and directly connected to the second servo driver Connected, or disposed on the third rotor and connected to the second servo drive via a slip ring mounted on the output shaft. Since the collector ring is in direct contact with the conductor, the purpose of the collector ring is to directly send the current sent by the servo driver to the corresponding winding of the motor. In this way, there is almost no energy loss except for friction heating and contact resistance heating.
  • the transformer structure employed even if the energy can be transferred at the rated operating frequency point (i.e., the relative rotational speed of the inner rotor and the outer rotor is the rated speed), the energy transfer efficiency is not as good as the present invention.
  • the power structure of the hybrid electric vehicle further includes an engine control unit that can receive a signal from the main control unit to perform speed control or start and stop control on the engine.
  • a first speed/position sensor is mounted on the shaft of the first rotor, the first speed/position sensor being coupled to the first servo drive; on a common axis of the second rotor and the third rotor a second speed/position sensor is mounted, the second speed/position sensor being coupled to the first and second servo drives, the first servo driver responsive to the torque setting and the feedback signal pair of the first and second speed/position sensors Coupling torque between the first rotor and the second rotor is servo controlled to achieve independent adjustment of the engine operating point independently of the vehicle operating state; the second servo drive is responsive to the torque setting and the second speed/position sensor The feedback signal servo-controls the coupling torque between the stator and the third rotor to drive the second motor to the entire vehicle.
  • the first motor is a permanent magnet synchronous motor, wherein a permanent magnet pole is mounted on one of the first rotor and the second rotor, in the first rotor and the second rotor One of the other is mounted with a first winding wound on the core;
  • the second motor is a permanent magnet synchronous motor, wherein a permanent magnet pole is mounted on one of the third rotor and the stator, and a wound core is mounted on the other of the third rotor and the stator The second winding on.
  • the first and second motors are permanent magnet synchronous motors or brushless DC motors.
  • the first servo driver and the first servo driver are connected by a common DC bus, and the common DC bus is also connected to the energy storage unit for acquiring power from the DC bus according to the requirements of the main control unit and its own charging and discharging strategy.
  • the energy storage unit includes a capacitor, a battery, and a charge and discharge control and protection circuit thereof.
  • the main control unit body is a computer that stores data relating to accelerator pedal opening degree and driving torque setting value, energy storage unit voltage and charging demand power relationship data, and brake pedal opening degree.
  • the brake torque relationship data, the shift control program, the main control unit externally connected to the accelerator pedal opening degree sensor, the brake pedal angle sensor, and various control command switches.
  • the control unit controls the first servo drive and/or the second servo drive according to at least one of the following data stored therein, thereby controlling the operation of the first motor and/or the second motor: the speed on the optimal efficiency curve of the engine - Torque matching data, power upper and lower limits of the economic operating zone of the optimal efficiency curve, relationship between the accelerator pedal angle and the driving torque set value, energy storage unit voltage and charging demand power relationship data, brake pedal angle and braking Torque relationship data and shift control program.
  • the main control unit controls the first servo driver such that the interaction torque between the first rotor and the second rotor of the first motor is zero, and according to the accelerator pedal
  • the relationship between the angle and the driving torque setting value is controlled by the second servo driver to torque the second motor, and the starting driving torque is output; after starting, when the sum of the driving power demand and the energy storage unit charging power demand is greater than a preset threshold value Informing the engine control unit to start engine operation;
  • the main control unit controls the engine to operate on the optimal economic running curve through the first motor system on the one hand, and controls the second motor system according to the driving demand on the other hand. Output torque.
  • the first motor system power generation is all used for the second motor system drive, or the second motor system power generation is all used for the first motor system drive, unless the energy storage unit is controlled according to its own control strategy.
  • the main control unit commands and actively proposes charging and discharging requirements. All power generation does not pass through the charging and discharging process of the energy storage unit.
  • the main control unit controls the first motor system to output zero torque according to the brake pedal angle or the same load torque pair that does not cause the engine to be turned off and the engine steering is the same.
  • the power car is implemented with limited dynamic braking, and the second motor is controlled to output the braking torque to the outside by the second servo driver according to the brake pedal angle and the braking torque.
  • the external load kinetic energy is converted into electrical energy by the first motor system or the second motor system and the electrical energy is delivered to the DC bus, and the energy storage unit actively obtains electrical energy from the common DC bus to store it.
  • the charging process of the energy storage unit is too late to absorb the energy, causing the DC bus voltage to rise to a predetermined value; or the excess energy is recovered, the energy storage unit is insufficient
  • the energy bleed protection device inside the energy storage unit starts to bleed, and the excess energy is converted into heat energy through the braking resistor.
  • the main control unit controls the first servo driver according to the reverse running demand and the accelerator pedal angle such that the interaction torque between the first rotor and the second rotor of the first motor is zero;
  • the second motor outputs the reverse driving torque through the second servo driver according to the accelerator pedal angle and the driving torque set value relationship.
  • the vehicle speed automatically changes steplessly, and the total output torque is controlled only by the main control unit and each servo drive. Not directly related to the speed of the car.
  • the main control unit controls the second motor system to output the corresponding torque to achieve the output torque. Stepless adjustment.
  • the main control unit controls the second motor system to output short-time overload torque according to the speed and angle of the accelerator pedal and the short-time overload capacity of the second motor system, so as to improve the dynamic performance and operational sensitivity of the vehicle.
  • the power structure of the hybrid electric vehicle further has the advantages that: the magnetic fields of the first and second electric machines are independent of each other, so that the engine can be independently loaded with appropriate torque without disturbing each other, so that the engine works at the optimal efficiency curve.
  • the consumption of the same amount of fuel can obtain greater kinetic energy
  • the engine kinetic energy can be transmitted by electromagnetic direct coupling and electric energy to improve the transmission efficiency, recover the braking energy, improve the energy utilization rate, and generally improve the fuel chemical energy utilization rate
  • Multiple powers can be flexibly combined for better dynamic performance; continuous, fast shifting and torque-changing through servo control of dual motors; furthermore, the clutch, gearbox, and multiple power sources are eliminated by electromagnetic force without gear coupling.
  • the mechanical structure of the whole vehicle is simplified, the processing is convenient, the cost is low, and it is suitable for popularization and application.
  • the present invention also provides a control operation method for a power structure of a hybrid electric vehicle: wherein the power structure of the hybrid electric vehicle includes: an engine, a motor group composed of a first motor and a second motor, and an output gear a reduction gear and a differential, wherein the first electric machine includes a first rotor and a second rotor electromagnetically coupled to each other, the second electric machine including a stator and a third rotor electromagnetically coupled to each other, the shaft of the first rotor being the cascade motor An input shaft of the assembly, the shaft of the second rotor is coaxial with the third rotor and serves as an output shaft of the cascade motor assembly, the shaft of the first rotor is directly connected to the output shaft of the engine, between the first and second motors An output gear is mounted on the output shaft, and the output gear is connected to the differential via a reduction gear, and the differential is connected to a drive shaft connecting the wheels, and the power structure of the hybrid electric vehicle further includes a main control unit, and a first serv
  • the first servo driver performs servo control on a coupling torque between the first rotor and the second rotor according to an operation condition
  • the second servo driver performs a coupling torque between the stator and the third rotor according to an operation condition Servo Control.
  • the step of servo-controlling the coupling torque between the first rotor and the second rotor includes the following steps:
  • the first servo driver acquires the absolute position of the first rotor from the first speed/position sensor
  • the signal ⁇ 1 5 acquires the absolute position signal ⁇ 2 of the second rotor from the second speed/position sensor, and obtains a position angle ( ⁇ 2 ) of the first rotor relative to the second rotor
  • the current vector is in phase with the back potential vector Principle to obtain the direction of the first winding current vector
  • read the torque set value from the control unit calculate the magnitude of the current vector; find the instantaneous setpoints i al , i bl , i cl of the three-phase current; Current closed loop control; and drive power amplification circuit.
  • the main control unit controls the first servo driver such that the interaction torque between the first rotor and the second rotor of the first motor is
  • the step of performing the servo control by the coupling torque includes the following steps: the second servo driver acquires the absolute position signal ⁇ 2 of the third rotor from the second speed/position sensor; and obtains the second winding current according to the principle that the current vector is in phase with the back potential vector The direction of the vector; reading the torque set value from the control unit, calculating the magnitude of the current vector; obtaining the instantaneous setpoints i a2 , i b2 , i c2 of the three-phase current; respectively performing three-phase current closed-loop control; Power amplifier circuit.
  • the second motor is torque-controlled by the second servo driver according to the relationship between the accelerator pedal angle and the driving torque setting value, and the starting operation torque is output.
  • the main control unit controls the engine to run on the optimal economic running curve through the first motor system on the one hand, and controls the driving demand according to the driving principle on the other hand.
  • the output torque of the two motor system In most operating situations, the first motor system power generation is all used for the second motor system drive, or the second motor system power generation is all used for the first motor system drive, unless the energy storage unit is controlled according to its own control strategy.
  • the main control unit instructs to actively propose charging and discharging requirements, and all power generation energy does not pass through the charging and discharging process of the energy storage unit.
  • Figure 1 is a schematic block diagram of a prior art series power structure and energy flow.
  • FIG. 2 is a schematic block diagram of a prior art parallel power structure and energy flow.
  • 3 is a schematic block diagram of a conventional series-parallel hybrid power structure' and energy flow direction. 4 is a schematic view showing the power structure of the hybrid electric vehicle of the present invention.
  • Second servo drive 16 Common DC bus. 17: Main control unit 18: First servo drive 19: Energy storage unit 20: Engine control Unit 51: differential; 52: drive shaft; 53: electric motor; 54: battery; 55: controller assembly; 56: generator; 57: engine; 58: coupling; 59: transmission and coupling specific Implementation
  • the power structure of the hybrid electric vehicle of the present invention is implemented as follows:
  • the power structure of the hybrid electric vehicle includes the main parts of the engine 1, the dual motor servo, the output drive train, the engine control unit 20, the energy storage unit 19, and the main control unit 17.
  • the dual motor servo device includes first and second two-phase permanent magnet synchronous motors, and a first servo driver 18 and a second servo driver 15.
  • the first motor includes a first rotor 4 and a second rotor 5, and the first rotor 4 is embedded There is a permanent magnet pole, and a motor winding is mounted on the core of the second rotor 5.
  • the shaft of the first rotor 4 is an input shaft of a dual motor and is directly connected to the output shaft 2 of the fuel engine 1.
  • the shaft of the second rotor 5 is a dual motor output shaft 10.
  • the second motor includes a third rotor 12 and a stator 11, the stator 11 is fixed to the casing, the third rotor 12 is embedded with a permanent magnet pole, and the stator 11 is provided with a motor winding.
  • the second motor third rotor 12 and the first motor second rotor 5 share an output shaft 10 and are connected to the output gear 9.
  • the output gear 9 is connected to the differential 7 via a reduction gear 8, and the differential 7 is connected to the drive shaft 13, and the drive shaft 13 is externally connected to the wheel.
  • the first and second speed/position sensors 3 and 14 are respectively mounted on the first motor first rotor shaft 2 and the second motor third rotor shaft 10, and the first speed/position sensor 3 is connected to the first servo driver 18,
  • the second speed/position sensor connects the first and second servo drives 18 and 15.
  • the first servo driver 18 is electrically connected to the winding of the second rotor 5 of the first motor via the slip ring 6, and the second servo driver 15 is directly connected to the stator winding 11 of the second motor.
  • the first servo driver 18 and the second servo driver 15 are connected via a common DC bus 16.
  • the main control unit 17 connects the first and second servo drivers 18 and 15, and the first and second speed/position sensors 3 and 14 are connected to the main control unit 13.
  • the common bus 16 is also connected to the energy storage unit 19, the energy storage unit 19 includes a capacitor, a battery and its charge and discharge control and protection circuit; the battery voltage signal of the energy storage unit 19 is connected to the main control unit; the main control unit 17 is connected to the engine control unit 20, the engine control unit 2 controls the fuel engine operation; the main control unit 17 is a computer, the main control unit stores the speed torque matching data on the fuel engine optimal efficiency curve, and also stores the accelerator pedal angle and the driving torque setting. Value relationship data, battery voltage and charge demand power relationship data, brake pedal angle and brake torque relationship data.
  • the main control unit is externally connected to the accelerator pedal angle sensor, the brake pedal angle sensor, and various control command switches.
  • the engine control unit 20 controls the fuel engine 1 according to the routine control.
  • the angle of the accelerator pedal changes, the engine 1 speed changes accordingly, and the first motor of the mechanism is first.
  • the rotor 4 rotates synchronously, and the main control unit 17 obtains the current speed of the engine 1 from the first speed/position sensor 3, and obtains the matching torque T of the current speed according to the speed-torque relationship data of the pre-stored engine optimal efficiency running curve.
  • the first servo driver 18 obtaining the first and second rotors according to the torque set value and by the first speed/position sensor 3 and the second speed/position sensor 14.
  • Relative position signal dynamically output corresponding current vector to the winding of the second rotor 5 of the motor through the collector ring 6, and perform torque servo control on the first motor, so that the first rotor 2 of the first motor 5 is opposite to the first rotor 4
  • the output shaft 2 applies a corresponding torque that is opposite to the steering of the engine shaft.
  • the engine bearing is subjected to a torque equal to the torque applied by the first motor and is not directly related to the external load.
  • the main control unit 17 dynamically acquires the current engine 1 speed, and applies the torque to the fuel engine according to the pre-stored engine-optimal efficiency running speed-torque relationship law, so that the engine is always on the optimal efficiency running curve and outputs the same mechanical power.
  • the least depleted fuel is the fuel engine.
  • first motor second rotor 5 applies the corresponding torque to the first rotor 4 opposite to the output of the engine 1 output shaft 2
  • the relationship between the force and the reaction force, the second rotor 5 is also subjected to the same reaction torque as the engine shaft, and the output shaft 10 of the second rotor 5 also outputs the same amount of torque to the final load.
  • the first servo driver 18 controls the first motor to apply a torque T (Nm, Nm) to the output shaft 2 of the fuel engine 1
  • the rotational speed of the engine shaft is N1 (rpm, rpm)
  • the mechanical power obtained from the engine 1 is P1 - ⁇ ⁇ ⁇ / 9550 (kW, kW)
  • 9550 is the unit conversion factor.
  • the first motor second rotor 5 applies a moment opposite to the direction of rotation of the first rotor 4 to the first rotor 4, the first rotor 4 simultaneously applies equal and opposite torques to the second rotor 5, that is, at this time
  • this power P2 is the mechanical power directly transmitted from the engine 1 through the electromagnetic coupling of the first rotor 4 and the second rotor 5 during the control of the mechanism, which is called the transmission work. Rate.
  • the transmission power is 100% delivered to the final load without any attenuation.
  • the mechanical power obtained by the first motor first rotor 4 from the engine 1 is a part of the mechanical power output by the second rotor 5, and the other part is used for power generation.
  • the main control unit 17 is based on the second servo driver 15 whose overall power is integrated with the efficiency ⁇ 2 And the principle that the second motor absorbs and converts into mechanical power, according to the currently applied engine shaft torque ⁇ , the current engine speed Nl, the rotation speed of the second rotor output shaft 10 is ⁇ 2, and the combination of the first and second motors and the servo drive
  • the efficiency ⁇ 1 , ⁇ 2 obtains the set torque of the second servo driver
  • the second servo driver 15 obtains the position signal of the third
  • the second motor converts all the electric energy that the first motor currently feeds into the common straight bus 16 into kinetic energy and outputs from the third rotor shaft 10, and drives the reduction gear 8 and the difference through the output gear 9 together with the second rotor 5 of the first motor. Speeder 7 up to the drive shaft.
  • the power generated by the first motor is directly supplied to the second motor, which avoids the double loss of charging and re-discharging of the battery through the energy storage unit 19, and the energy utilization is higher, which is called direct transmission of electric energy; the second motor is supplied to the output shaft 10
  • the overall efficiency of the generator and the motor is the same, and the external load is more than (1 - ⁇ 1 ⁇ 2 ) P2 power than the engine-generator-motor series power mechanism.
  • the second motor operates in a zero power output state unless the control strategy of the master unit 17 considers it necessary, and does not consume electrical power.
  • the power ⁇ 1 ⁇ 2 that is, the mechanical power outputted by the engine 1 is directly transmitted by the electromagnetic coupling of the first motor to the dual motor output shaft 10, and the first motor system also absorbs electric energy from the common DC bus 16. And converted into kinetic energy superimposed to the dual motor output shaft 10.
  • the power of the first motor system is P1, and the power of the motor output is ⁇ 2-P1.
  • the electric power taken from the DC bus 16 is (P2 - PI ) / ⁇ 1.
  • the second motor system absorbs electric energy from the common DC bus 16 and converts it into kinetic energy from the dual motor output shaft 10
  • the upper output at this time, the energy storage unit 19 sends power from the battery to the bus 16 for use by the dual motor;
  • the second motor applies a torque opposite to the direction of rotation to the output shaft 10, and the kinetic energy is removed from the output shaft and converted into electrical energy.
  • the busbar 16 is in turn used by the first motor system, at which time the energy storage unit 19 does not participate in energy access; third, the second motor system outputs zero torque, does not participate in driving or generating electricity, and at this time the energy storage unit I 9 is from the battery Power is delivered to the busbar 16 for use by the first motor.
  • the main control unit 17. Obtain the braking signal from the externally connected brake pedal angle sensor, and can control the first motor braking, the second motor braking or the double electric mechanism respectively. move.
  • the main control unit 17 sets a negative set torque to the first servo driver 18, and the first servo driver I 8 controls the first motor second rotor 5 to the first rotor 4.
  • the main control unit 17 When the first motor brakes, the main control unit 17 must control the braking torque not to be too large to avoid the engine dead fire. Therefore, the braking state is equivalent to the engine viscous braking when the conventional automobile is in the range of the taxi.
  • the torque setting signal sent from the main control unit 17 to the first servo driver 18 is zero, and the first servo driver 18 controls the first motor output torque to be zero, so that the engine 1 and the dual permanent magnet synchronous motor Output shaft 10 is isolated.
  • the main control unit 17 obtains the brake torque setting signal to the second servo driver 15 according to the brake pedal angle and the pre-stored torque demand relationship data, and the third rotor position obtained by the second servo driver 15 according to the second speed/position sensor 14.
  • the braking torque set value provided by the signal and main control unit 17 applies a current vector to the stator 11 of the second motor for torque servo control, so that the double permanent magnet synchronous motor output shaft 10 applies braking torque to the outside.
  • the first and second motors simultaneously brake the state, that is, simultaneously control the braking torque of both.
  • the braking state of the motor is in the generator state, and the kinetic energy obtained by the double permanent magnet synchronous output shaft 10 from the external load driving shaft 13 is converted into electric energy and sent to the common DC bus 16 through the servo drives; the energy storage unit 19 is The braking condition obtains electric energy from the common DC bus 16 and stores the electric energy on the internal capacitor or charges the battery according to the charging control law, thereby achieving the purpose of recovering the braking energy.
  • the energy storage unit 19 activates the energy bleed passage therein, Excess electrical energy is converted to thermal energy by electrical resistance until its voltage drops to a predetermined safe value.
  • the electromagnetic direct coupling type power structure there are three power sources of the engine 1, the first and the second servo motor.
  • the output torque of the engine 1 is electromagnetically passed through the second rotor 5, the dual motor output shaft 10, the output gear 9, the reduction gear 8, the differential 7, the wheel drive shaft through the first motor first rotor 4 on its shaft.
  • the torque transmitted by the engine 1 to the dual motor output shaft 10 is equal to the torque Ta applied by the first servo driver 18 to the first rotor 4 via the second rotor 5 of the first motor; the second motor acts on the dual motor output shaft
  • the torque of 10 is equal to the electromagnetic torque Tb of the second motor stator 11 acting on the third rotor 12 of the second motor;
  • the mechanical structure is coupled, but is electromagnetically coupled to the common output shaft to drive the car.
  • the connection of the power structure is simpler than the series, parallel and hybrid.
  • the main control unit 17 provides corresponding setting signals to the first and second servo drivers 18 and 15 according to external control requirements and internal control programs, so that the three power sources act on the dual motor output shaft 10 by electromagnetic force alone or in combination.
  • the automobile is driven by the output gear 9, the reduction gear 8, the differential 7, and the drive shaft 13 on the output shaft 10 to realize starting, stable operation, short-time high-overload operation, and reverse operation.
  • the main control unit 17 obtains a start signal from the externally connected control switch and the accelerator pedal angle sensor, and the main control unit 17 supplies a zero torque setting signal to the first servo driver 18, and performs torque servo control on the first motor to make the second rotor 5
  • the interaction torque with the first rotor 4 is zero, so that the engine 1 is isolated from the double permanent magnet synchronous motor output shaft 10, that is, isolated from the wheel drive shaft 13; meanwhile, the main control unit 17 is based on the pre-stored accelerator pedal angle and the driving torque relationship data.
  • the setting signal Tb of the second servo driver 15 is obtained, and the second servo driver I 5 draws the electric energy supplied by the energy storage unit 19 through the common DC bus 16, and is provided according to the signal of the second speed/position sensor 14 and the main control unit 17.
  • the torque setting, the current vector is applied to the winding on the stator 11 of the second motor, the second motor is operated in the motor state, and the electric energy is converted into kinetic energy, through the double permanent magnet synchronous motor output shaft 10, the output gear 9, the reduction gear 8.
  • the differential 7 and the drive shaft 13 drive the vehicle to run; in this state, the voltage of the battery of the energy storage unit 19 is gradually decreased;
  • the main control unit 17 obtains the rotational speed of the output shaft 10 of the dual permanent magnet synchronous motor according to the second speed/position sensor 14, and obtains the current actual driving power according to the rotational speed and the second motor output torque Tb, according to the first and second motors.
  • the main control unit 17 also obtains the charging demand power from the battery voltage signal of the energy storage unit 19 and the pre-stored battery voltage and charging demand power relationship data; the sum of the current total driving demand power and the charging demand power is the total power of the engine Demand, when the total power demand value for the engine is greater than the pre-stored threshold, the main control unit 17 controls the engine control unit 20 to start the engine 1, and presses the 2 mode to perform steady and fixed operation.
  • the engine 1 is normally operated under the control of the engine control unit 20, and the main control unit 17 controls the operation of the engine 1 in accordance with the above method.
  • the main control unit 17 reads the external accelerator pedal sensor angle signal at intervals, and calculates the gradient signal of the accelerator pedal sensor angle. According to the pre-stored accelerator pedal angle and its gradient signal, it is short-term high.
  • the torque relationship is used to obtain the second motor overload running torque, and the second servo driver 15 draws the energy provided by the first motor power generation and power unit 19 from the common bus 16 to perform torque servo control on the second motor according to the set value.
  • the main control unit 17 still obtains the torque setting value of the first servo driver 18 according to the requirements of the optimal efficiency curve and the economic operation control, and operates the engine 1 on the optimal efficiency curve according to the method described in the above Article 1.
  • the main control unit 17 obtains the reverse signal and the accelerator pedal angle signal according to the externally connected control switch and the accelerator pedal angle sensor, and the main control unit 17 supplies the first servo driver 18 with a zero torque setting signal, and the first servo driver 18 According to the torque servo control of the first motor, the interaction torque between the second rotor 5 and the first rotor 4 is zero, so that the engine 1 is isolated from the double permanent magnet synchronous motor output shaft 10, that is, isolated from the wheel drive shaft 13; At the same time, the torque setting signal of the second servo driver 15 is obtained according to the relationship data between the pre-stored accelerator pedal angle and the driving torque, and the second servo driver 15 controls the second motor to output the corresponding reverse torque to drive the output shaft to reversely operate. When the wheel drive shaft is reversed, the car is reversed.
  • the main control unit 17 increases the torque setting value Tb of the second servo driver according to the control, and the second servo driver 12 draws the first motor from the common bus.
  • the energy is sent, and the energy is driven from the energy storage unit 19 to drive the second motor to apply more torque to the double permanent magnet synchronous motor, so that the output torque To of the dual permanent magnet synchronous motor can be greater than the output torque of the coupled engine;
  • the motor has several times of short-term overload operation capability, and the main control unit has short-term control requirements and overload capability.
  • the allowable value increases the torque setting value Tb of the second servo drive.
  • the short-term value of To can be much larger than the maximum output torque of the engine.
  • the two-motor output torque variation gradient motor depends on the current vector variation gradient, which can usually rise from zero in milliseconds. To the rated value, the output torque rise gradient of the two motors is much larger than that of the engine.
  • the dual motor output shaft can obtain a larger short-time torque and a faster torque rise gradient than the engine, and the overall vehicle has better power performance. If only the same power is required, the power unit of the present invention is used, and there is a possibility of adapting a small displacement engine and a small capacity dual motor to improve economy.
  • the engine control unit 20 changes the engine 1 speed following the externally connected accelerator pedal in a conventional control manner, and the main control unit 17 obtains the current engine speed from the first speed/position sensor 3, and the running speed of the pre-stored engine optimum efficiency curve -
  • the torque relationship data finds the matching torque of the current speed, and thereby provides the set torque to the first servo driver 18, according to which the first servo driver 18 passes the first speed/position sensor 3 and the second speed/
  • the position sensor 14 obtains the relative position signals of the first and second rotors, dynamically outputs corresponding current vectors to the windings of the second rotor 5 of the motor through the collector ring 6, and performs torque servo control on the motor to make the first rotor 2 of the first motor 5 A corresponding torque opposite to the steering of the engine shaft is applied to the first rotor 4, i.e., the shaft 2 of the engine 1.
  • the engine shaft 2 is subjected to a torque equal to the torque applied by the first motor and is not directly related to the external load.
  • the main control unit 17 dynamically acquires the current engine 1 speed, and applies the torque to the fuel engine according to the pre-stored engine-optimal efficiency running speed-torque relationship law, so that the engine 1 is always on the optimal efficiency running curve and outputs the same machine.
  • the fuel with the least power loss.
  • the first motor second rotor 5 directly supplies the same amount of torque to the dual motor output shaft 10, through the output gear 9, the reduction gear 8, the differential 7, and the wheel drive shaft 13 to drive the vehicle to operate.
  • the first motor converts excess kinetic energy from the engine 1 into electrical energy for delivery to the DC bus.
  • the main control unit 17 calculates the first motor power generation to the common bus 16 according to the engine speed, the first motor second rotor 5 speed, the torque applied to the engine by the first motor, and the integrated power generation efficiency of the first motor and the first servo driver 18.
  • the electric power is determined according to the principle that the sum of the electric power of the second motor and the energy storage unit 19 is equal to the power generated by the first motor, or the charging power assigned to the energy storage unit 19.
  • the second servo driver 15 obtains the position signal of the third rotor 12 of the second motor through the second speed/position sensor 14, according to the twist given by the main control unit 17
  • the moment set value and the position signal of the second rotor 12 of the second motor perform torque servo control on the second motor, and the output shaft 10 is loaded with a corresponding torque.
  • the second servo driver 15 extracts energy from the common busbar into mechanical energy via the second motor, and passes through the dual motor output shaft 10, the output gear 9, the reduction gear 8, and the differential 7 together with the power transmitted by the engine 1 through the first motor.
  • the wheel drive shaft 13 drives the vehicle to operate.
  • the driving torque of the two motors is controlled by the servo drive servo, independent of the speed, thereby achieving the purpose of automatic shifting; when the main control unit 17 is driven by the driving demand and the engine 1
  • the servo drive achieves the purpose of torque change of the device.
  • the common axis of the first and second motors is the output shaft 10 of the double permanent magnet motor, and the three power sources of the engine 1, the first and the second motor are electromagnetically coupled to the output shaft 10 of the double permanent magnet motor, simplifying
  • the mechanical connection between the power sources; the output shaft 2 of the engine is not directly mechanically coupled with the output shaft 10 of the dual motor, the differential 7 and the drive shaft 13, and the power of the engine 1 is passed through the first rotor 4 of the first motor.
  • the two rotors 5 are coupled to the output shaft 10 of the dual motor, and the main control unit 17 supplies the set torque to the first servo driver 18 according to the electromagnetic torque variation rule of the isolation and engagement process, and controls the first motor to apply correspondingly to the engine shaft 2.
  • the engine shaft 2 and the dual motor shaft 10 can be isolated or regularly engaged, thus replacing the conventional clutch; the main control unit 17 can widen the double permanent magnet synchronous motor through the first and second servo drives 18, 15 Rapid adjustment of torque and wide speed range, replacing the traditional stepped or continuously variable transmission, this power structure reduces the clutch, the transmission planet Moving parts such as gears reduce the clutch and transmission control mechanism, greatly simplifying the power structure.

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Abstract

A power apparatus for an oil-electricity hybrid vehicle and the operation control method thereof are provided. The power apparatus includes an engine (1), a motor unit composed of a first motor and a second motor, an output gear (9), a reduction gear (8), a differential (7), and a main control unit (17). A first servo driver (18) and a second servo driver (15) are provided to execute the servo control to the first motor and the second motor according to the operating condition. The main control unit can calculate the matched torque corresponding to the prestored optical economical engine operation graph and send the corresponding torque setting value to the first servo driver, and send a torque setting value to the second servo driver according to the vehicle driving condition or the driving requirements. This kind of servo control system of the motor unit can realize the independent adjusting of engine operation points so as to precisely control the load torque applied to the engine by the motors. Therefore the engine can be controlled to operate economically according to the optimal fuel efficiency graph.

Description

油电混合动力车的动力结构及其运行控制方法 技术领域  Power structure of hybrid electric vehicle and operation control method thereof

本发明涉及一种油电混合动力车的动力结构, 具体涉及一种采用 双电机的级联式电机组件及伺服系统的动力结构; 本发明还涉及一种 油电混合动力车动力结构的运行控制方法。 背景技术  The invention relates to a power structure of a hybrid electric vehicle, in particular to a power structure of a cascade motor assembly and a servo system using a dual motor; the invention also relates to an operation control of a power structure of a hybrid electric vehicle method. Background technique

纯燃油汽车因油耗大、 废气排放量大日益引起人们的关注, 研究 表明油电混合动力车节油率可达 50%以上、 废气排放量明显降低, 是 目前比较现实、 可行的节能车。 油电混合动力车是以机械能和电能组 合驱动的汽车, 因其可调整发动机工作点、 可回收制动能而提升了燃 油能量的利用率, 故节能且废气排放量低。 现有的油电混合动力车有 串联式、 并联式、 混和式三种常用的动力结构, 这三种结构各有特点、 也有其局限性。  Pure fuel vehicles are attracting people's attention due to their high fuel consumption and large exhaust emissions. Research shows that the fuel-efficient ratio of hybrid electric vehicles can reach more than 50%, and the emission of exhaust gas is significantly reduced. It is a realistic and feasible energy-saving vehicle. The hybrid electric vehicle is a combination of mechanical energy and electric energy. Because it can adjust the engine operating point and recoverable braking energy, it can improve the utilization of fuel energy, so energy saving and low exhaust emissions. The existing hybrid electric vehicles have three common power structures: series, parallel, and hybrid. These three structures have their own characteristics and limitations.

图 1 是现有串联式动力结构与能量流向的示意性框图。 其中发动 机 57与发电机 56连接, 机械动能全部用于发电机 56发电, 所发电 能由控制器 55分配, 一部分提供给电动机 53驱动汽车, 另一部分流 向蓄电池 54储存, 蓄电池 54可按需提供部分能量; 电动机 53 可四 象限工作、 可回收制动能并存入蓄电池 54。 其特点是: ( 1 ) 电动机 53 直接驱动汽车因而发动机 57 工况与汽车工况独立, 可以按需要调节 发动机 57工作点达到的节能目的; (2 ) 发动机 57动能全部经过发电 机 56、 电动机 53双重损失, 即使发电机 56、 电动机 53效率高达 90%, 发动机 57 动能用于驱动的效率只能达到 81% , 低速时总效率更低。 ( 3 )发动机 57 不直接驱动汽车, 为保证汽车动力性, 必须配备与发 动机 57功率相当的大功率发电机 56、 电动机 53, 因而动力结构的重 量、 造价增加, 而且好不容易省下来的能量又被自重损耗掉。  Figure 1 is a schematic block diagram of the existing series power structure and energy flow. The engine 57 is connected to the generator 56. The mechanical kinetic energy is all used for generating electricity by the generator 56. The power generation can be distributed by the controller 55, a part of which is supplied to the motor 53 to drive the vehicle, and another part of which flows to the storage battery 54. The battery 54 can be supplied as needed. Energy; The motor 53 can operate in four quadrants, recovers braking energy and stores it in the battery 54. Its characteristics are: (1) The motor 53 directly drives the vehicle, so the engine 57 is independent of the vehicle operating conditions, and the energy saving purpose achieved by the operating point of the engine 57 can be adjusted as needed; (2) The kinetic energy of the engine 57 passes through the generator 56 and the motor 53. Double losses, even if the efficiency of generator 56 and motor 53 is as high as 90%, the efficiency of engine 57 for driving can only reach 81%, and the total efficiency is lower at low speed. (3) The engine 57 does not directly drive the vehicle. In order to ensure the power of the vehicle, it is necessary to equip the high-power generator 56 and the electric motor 53 equivalent to the power of the engine 57, so that the weight and cost of the power structure are increased, and the energy saved is not easy. Lost by its own weight.

图 2 是现有并联式动力结构与能量流向的示意性框图。 其中发动 机 57与电动机 53通过联轴器 58后连接汽车驱动轴, 发动机 57动能 可用于驱动汽车, 电动机 53 可工作于四象限状态; 发动机 57、 电动 机 53可以各自单独或共同工作驱动汽车, 电动机 53兼作发电机以回 收制动能量并向蓄电池充电。 其特点是: ( 1 )发动机 57 转速仍随车 速变化, 通过电动机 53调节发动机 57的工作点效果有限, 节能放果 打折扣。 (2 ) 由于发动机 57、 电动机 54 共同驱动, 汽车的动力性、 特别是加速性得到提高, 同时也存在着改配小排量发动机改善经济性 的可能性。 (3 )发动机 57与电动机 53连轴比较复杂, 一般还需配变 速器, 整体动力结构还是比较复杂。 Figure 2 is a schematic block diagram of a prior art parallel power structure and energy flow. The engine 57 and the motor 53 are connected to the vehicle drive shaft through the coupling 58. The kinetic energy of the engine 57 can be used to drive the automobile, and the motor 53 can operate in the four-quadrant state. The engine 57 and the motor 53 can each independently or jointly work to drive the vehicle. Double as a generator to recover braking energy and charge the battery. Its characteristics are: (1) engine 57 speed is still with the car The speed change, the operating point of the engine 57 is limited by the motor 53, and the energy saving effect is compromised. (2) Since the engine 57 and the electric motor 54 are driven together, the power, particularly the acceleration, of the automobile is improved, and there is also the possibility of improving the economy by adapting the small displacement engine. (3) The engine 57 and the motor 53 are more complicated in connection with the shaft, and generally need to be equipped with a transmission. The overall power structure is still complicated.

图 3 是现有串并联混合式动力结构与能量流向的示意性框图。 其 在结构上综合了串联式和并联式的特点, 与串联式相比, 增加发动机 57参与驱动从而改进了动力性; 与并联式相比, 增加电能的传递线路 能方便地调节发动机 57 的工作点。 性能比串、 并联式有进一步提高, 但结构上包含多个动力源联轴器和变速器 59 等, 结构更复杂、 控制 更复杂, 成本也更高, 出现 "省油不省钱" 的状况。  Figure 3 is a schematic block diagram of a conventional series-parallel hybrid power structure and energy flow. The structure is integrated with the characteristics of series and parallel. Compared with the series type, the engine 57 is added to participate in the drive to improve the power; compared with the parallel type, the transmission line for increasing the electric energy can conveniently adjust the operation of the engine 57. point. The performance is further improved than the series and parallel type, but the structure includes multiple power source couplings and transmission 59, etc. The structure is more complicated, the control is more complicated, the cost is higher, and the situation of "saving fuel is not saved" occurs.

申请于 1997年 7月 22 日并于 1999年 10月 26 日公开的日立公 司的欧洲专利申请 EP0820894A2 公布了一种无级传动的混合动力方 案, 采用两个逆变器 (inverter ) 对电机进行控制, 该两个逆变器实际 上为两个变频器。 主、 辅两台电机连接各自的变频器, 在控制单元的 控制下, 实现在输入轴与输出轴之间的高效率无级调速和调扭矩; 通 过无级传动的齿轮比控制, 使得电机系统工作于任意转矩和转速区 域。 但由于该专利申请采用的仍是变频器驱动方案, 扭矩控制的精度 和响应速度大打折扣。 另外, 通过调整无级传动比控制, 发动机的速 度和扭矩追随外负载的变化, 从而不能实现发动机工作点不随外负载 影响而稳定工作在最佳效率曲线上的效果, 而是只能将发动机工作点 调整到效率相对较高的三角形区域, 然而在经济区域中还存在一条最 佳经济运行线, 在此运行线表征的转速-转矩匹配点上, 燃油转化为 机械能的效率最高。 鉴于本发明申请只能将发动机的工作点调整到一 个相对经济的运行区域, 不能实现发动机工作点不随外负载影响而稳 定工作在最佳效率曲线上的效果。 因此, 该专利申请调整发动机工作 点实现节油仍有改进余地。 再者, 该专利申请在调整无级传动齿轮比 时, 试图宽范围地调整电机的转速和转矩输出, 但该输出只能在电机 的标称最大转速和转矩范围内, 并且必须受变频器的最高输出电压和 最大输出电流限制, 如果要达到更好的动力性能, 只能加大电机和变 频器的容量。 还有, 该专利申请中储能蓄电池直接并接在连接两个变 频器的公共直流母线上, 运行动态过程对蓄电池的充放电过程不可避 免, 并且对蓄电池的充电或放电过程不直接可控, 因此会产生不必要 的充放电损耗, 并可能因充放电电流不可控而带来损害。 The patent application EP0820894A2 of Hitachi, published on July 22, 1997 and published on October 26, 1999, discloses a hybrid transmission scheme for a continuously variable transmission, using two inverters to control the motor. The two inverters are actually two frequency converters. The main and auxiliary two motors are connected to the respective inverters, and under the control of the control unit, the high-efficiency stepless speed regulation and torque adjustment between the input shaft and the output shaft are realized; the gear ratio control through the stepless transmission makes the motor The system operates in any torque and speed range. However, because the patent application still uses the inverter drive scheme, the accuracy and response speed of the torque control are greatly reduced. In addition, by adjusting the stepless gear ratio control, the engine speed and torque follow the change of the external load, so that the engine working point can not work stably with the external load and stabilize the work on the optimal efficiency curve, but only the engine can work. The point is adjusted to a relatively high efficiency triangular region. However, there is also an optimal economic operation line in the economic region. At the speed-torque matching point characterized by the running line, the fuel is converted to mechanical energy with the highest efficiency. In view of the fact that the application of the present invention can only adjust the operating point of the engine to a relatively economical operating region, the effect that the engine operating point does not work stably with the external load on the optimum efficiency curve cannot be achieved. Therefore, there is still room for improvement in the patent application to adjust the engine operating point to achieve fuel economy. Furthermore, the patent application attempts to adjust the speed and torque output of the motor over a wide range when adjusting the stepless transmission gear ratio, but the output can only be within the nominal maximum speed and torque range of the motor and must be subject to frequency conversion. The maximum output voltage and maximum output current limit, if you want to achieve better power performance, you can only increase the capacity of the motor and inverter. In addition, in the patent application, the energy storage battery is directly connected to the common DC bus connected to the two frequency converters, and the dynamic process of charging and discharging the battery is inevitable. It is free, and the charging or discharging process of the battery is not directly controllable, so unnecessary charging and discharging loss is generated, and damage may be caused by uncontrollable charging and discharging current.

申请于 1997年 3月 7 日并于 1999年 10月 26 日授权公告的丰田 公司的美国专利 US5973460A 描述了一种由离合器电机和辅助电机组 成的双电机结构。 该专利文献所采用的第一驱动电路和第二驱动电路 实际为两个变频器。 在各自变频器的驱动下, 实现启动时有足够输出 但不致损坏电瓶, 并且减小电机尺寸的目的。 另外, 该两个变频器通 过对各自电机的扭矩进行调节, 可以调整发动机的工作点, 以便实现 经济运行。 但该专利在调整扭矩时采用的变频器技术不足以实现精 确、 快速调整。 特别是在控制离合器电机时, 采用了一种可旋转的变 压器结构, 以将电能从初级线圈通过电磁感应传送到次级线圈, 试图 在向旋转中的电枢绕组提供可靠的电流控制, 但变压器的传输能量的 模式决定了该结构不能在离合器电机两个转子之间的相对运动转速比 较低的情况下进行有效的绕组电流控制, 既而也就不可能对离合器电 机进行精确的扭矩控制。 具体而言, 当其内转子和外转子的相对转速 很低时, 变压器将工作在频率很低的状态, 电磁感应式的变压器在低 频供电的情况下能量传递的效率以及单位体积能传递的能量大小都是 是很低的, 尤其是, 当其内转子和外转子的相对转速为零时, 变压器 的原边和副边都将是直流 (即电流交变频率为零) , 安装于原边的第 一驱动电路艮本无法对变压器次边的电流 (即电机绕组的电流) 实施 有效的控制, 当然也就不能对电机实施有效的扭矩控制, 当然也就不 能使得发动机总是工作在最佳效率点。  U.S. Patent No. 5,973,460, issued to the U.S. Patent No. 5,973, 460, issued to A.S.A. The first drive circuit and the second drive circuit employed in this patent document are actually two frequency converters. Driven by the respective inverters, there is sufficient output at startup without damaging the battery and reducing the size of the motor. In addition, the two frequency converters can adjust the operating point of the engine by adjusting the torque of the respective motor for economic operation. However, the patented inverter technology used in the adjustment of torque is not sufficient for precise and rapid adjustment. In particular, when controlling the clutch motor, a rotatable transformer structure is employed to transfer electrical energy from the primary coil to the secondary coil by electromagnetic induction in an attempt to provide reliable current control to the rotating armature winding, but the transformer The mode of transmitting energy determines that the structure cannot perform effective winding current control with relatively low relative rotational speed between the two rotors of the clutch motor, and thus it is impossible to perform precise torque control of the clutch motor. Specifically, when the relative rotational speeds of the inner and outer rotors are low, the transformer will operate at a very low frequency, and the efficiency of the energy transfer and the energy per unit volume of the electromagnetic induction transformer in the case of low frequency power supply The size is very low, especially when the relative rotational speed of the inner rotor and the outer rotor is zero, the primary and secondary sides of the transformer will be direct current (that is, the current alternating frequency is zero), and the primary side is installed. The first drive circuit can not effectively control the current of the secondary side of the transformer (ie, the current of the motor winding), of course, it can not implement effective torque control on the motor, of course, the engine can always work optimally. Efficiency point.

综上, 筒言之, 在混合动力车的动力传输问题上仍然存在如下问 题: ①如何让发动机工作在最佳经济运行曲线上, 燃油利用率高; ② 如何在大多数运行情况下控制发电机发出的能量全部用于驱动电动 机, 避免向蓄电池充电和从蓄电池放电的充放电能量损耗; ③如何获 得更大的短时输出扭矩和扭矩变化梯度, 提高车的加速性能和反应速 度; ④如何对输出扭矩进行精确快捷的调节, 方便实现各种驱动控制 策略。 发明内容  In summary, in other words, the following problems still exist in the power transmission of hybrid vehicles: 1 How to make the engine work on the optimal economic running curve, high fuel utilization; 2 How to control the generator under most operating conditions All the energy emitted is used to drive the motor, avoiding the charging and discharging energy loss of charging the battery and discharging from the battery; 3 how to obtain a larger short-time output torque and torque variation gradient to improve the acceleration performance and reaction speed of the vehicle; The output torque is precisely and quickly adjusted to facilitate various drive control strategies. Summary of the invention

为了克服现有技术中发动机未能调节运行于最佳经济运行线的缺 确而快速地调整电机扭矩的缺陷, 本发明提出一种油电混合动力车的 动力结构, 这种油电混合动力车的动力结构可实现发动机的工作点的 独立精确调节, 从而实现工作点不随外负载影响而稳定工作在最佳效 率曲线上。 并使得采用该级联式电机组件的伺服控制系统混合动力车 输出的动力更具有灵活操控性。 In order to overcome the shortcomings in the prior art that the engine fails to regulate the operation of the optimal economic operation line The invention discloses a power structure of a hybrid electric vehicle, and the power structure of the hybrid electric vehicle can realize independent and precise adjustment of the working point of the engine, so that the working point does not follow The external load affects and works stably on the optimal efficiency curve. And the servo control system adopting the cascade motor assembly has more flexible maneuverability for the output of the hybrid vehicle.

本发明解决上述技术问题的方案是, 提供一种油电混合动力车的 动力结构, 其包括: 发动机、 由第一电机和第二电机组成的电机组、 输出齿轮、 减速齿轮和差速器, 其中第一电机包括彼此电磁耦合的第 一转子和第二转子, 第二电机包括彼此,电磁耦合的定子和第三转子, 第一转子的轴为该级联式电机组件的输入轴, 第二转子的轴与第三转 子共轴且作为该级联式电机组件的输出轴, 第一转子的轴与发动机的 输出轴直接连接, 在第一、 第二电机之间的输出轴上安装有输出齿轮, 该输出齿轮经减速齿轮与差速器相连, 该差速器与连接车轮的驱动轴 相连。 所述油电混合动力车的动力结构还包括主控单元、 与该第一电 机相关联的第一伺服驱动器和 该第二电机相关联的第二伺服驱动 器, 该第一伺服驱动器根据运行情况对第一转子和第二转子之间的耦 合扭矩进行伺服控制; 该第二伺服驱动器根据运行情况对定子和第三 转子之间的耦合扭矩进行伺服控制; 该主控单元用于根据发动机转速 按预存的发动机最佳经济运行曲线计算相应的匹配扭矩, 向第一伺服 驱动器送出对应的扭矩设定, 以及用于根据车的运行状况或驾驶要求 对第二伺服驱动器送出扭矩设定。  The solution to the above technical problem is to provide a power structure of a hybrid electric vehicle, comprising: an engine, a motor group composed of a first motor and a second motor, an output gear, a reduction gear and a differential, Wherein the first electric machine includes a first rotor and a second rotor electromagnetically coupled to each other, the second electric machine includes a mutually coupled electromagnetically coupled stator and a third rotor, the shaft of the first rotor being an input shaft of the cascaded motor assembly, the second The shaft of the rotor is coaxial with the third rotor and serves as an output shaft of the cascade motor assembly. The shaft of the first rotor is directly connected to the output shaft of the engine, and an output is mounted on the output shaft between the first and second motors. A gear, the output gear is coupled to the differential via a reduction gear, the differential being coupled to a drive shaft that connects the wheels. The power structure of the hybrid electric vehicle further includes a main control unit, a first servo drive associated with the first motor, and a second servo drive associated with the second motor, the first servo drive being operated according to a running condition The coupling torque between the first rotor and the second rotor is servo-controlled; the second servo driver performs servo control on the coupling torque between the stator and the third rotor according to the operation condition; the main control unit is used for pre-preserving according to the engine speed The optimal economic operating curve of the engine calculates a corresponding matching torque, sends a corresponding torque setting to the first servo drive, and sends a torque setting to the second servo drive according to the running condition or driving requirement of the vehicle.

与现有技术中基于变频器的控制方案相比, 本发明采用了扭矩伺 服控制, 可以作到无论第一电机的第一、 第二转子旋转与否、 旋转相 对速度如何, 该电机对发动机施加的负载扭矩都可精确控制, 因而可 方便地将发动机控制在其最佳燃油效率曲线上以获得最经济运行。 并 且, 第一伺服驱动器由于其本身的 "伺服" 控制特性从而可以精确控 制第一电机, 继而对第一电机进行精确的扭矩伺服控制。 而在美国专 利 US5973460A 中, 其采用的方法是通过常规变频器的 3 - 2及 2 - 3 矢量解析方法进行的, 并且其离合器电机的控制甚至还插入了可旋转 变压器这一个能量传输环节, 这样的控制模式, 至今未见有能够象本 发明采用伺服控制技术一样能精确控制电机扭矩的理论分析与实际产 口 Ρ ο Compared with the prior art inverter-based control scheme, the present invention employs torque servo control, which can be applied to the engine regardless of whether the first and second rotors of the first motor rotate or not, and the relative speed of rotation. The load torque is precisely controlled, making it easy to control the engine on its optimum fuel efficiency curve for the most economical operation. Moreover, the first servo drive can precisely control the first motor due to its own "servo" control characteristic, and then perform precise torque servo control on the first motor. In U.S. Patent No. 5,973,460, the method adopted by the conventional inverter is 3 - 2 and 2 - 3 vector analysis, and the control of the clutch motor is even inserted into the energy transfer of the resolver. Control mode, so far has not been able to like this The invention uses the servo control technology to accurately control the theoretical analysis of the motor torque and the actual production port.

本发明进一步解决的技术问题是减少系统的能量耗散, 该进一步 所解决的技术问题是通过下面的进一步技术方案来实现的, 即在所述 第一转子和第二转子其中的一个上安装有永磁磁极, 在所述第一转子 和第二转子其中的另一个上安装有绕制在铁芯上的第一绕组; 在所述 第三转子和定子其中的一个上安装有永磁磁极, 在所述第三转子和定 子其中的另一个上安装有绕制在铁芯上的第二绕组。 所述第一绕组通 过安装在其所在轴上的集电环与第一伺服驱动器连接, 以获得到第一 伺服驱动器的控制电流; 所述第二绕组布置在定子上并直接与第二伺 服驱动器连接, 或者布置在第三转子上并经安装在所述输出轴上的集 电环与第二伺服驱动器连接。 由于集电环采用导电体直接接触的方 式, 集电环的目的是将伺服驱动器送出的电流直接送到电机的相应绕 组上, 这种方式除摩擦发热和接触电阻发热外, 几乎无能量损失。 而 在美国专利 US5973460A 中, 其采用的变压器结构, 即使能够在额定 工作频率点 (即内转子与外转子的相对转动速度为额定速度) 传递能 量, 其能量传递效率也是不及本发明的。  The technical problem further solved by the present invention is to reduce the energy dissipation of the system. The further solved technical problem is achieved by the following further technical solution, that is, one of the first rotor and the second rotor is mounted on one of the first rotor and the second rotor. a permanent magnet pole, a first winding wound on the iron core is mounted on the other of the first rotor and the second rotor; and a permanent magnet pole is mounted on one of the third rotor and the stator, A second winding wound on the core is mounted on the other of the third rotor and the stator. The first winding is connected to the first servo driver through a slip ring mounted on the shaft thereof to obtain a control current to the first servo driver; the second winding is disposed on the stator and directly connected to the second servo driver Connected, or disposed on the third rotor and connected to the second servo drive via a slip ring mounted on the output shaft. Since the collector ring is in direct contact with the conductor, the purpose of the collector ring is to directly send the current sent by the servo driver to the corresponding winding of the motor. In this way, there is almost no energy loss except for friction heating and contact resistance heating. In U.S. Patent No. 5,973,460, the transformer structure employed, even if the energy can be transferred at the rated operating frequency point (i.e., the relative rotational speed of the inner rotor and the outer rotor is the rated speed), the energy transfer efficiency is not as good as the present invention.

根据本发明的另一个方面, 油电混合动力车的动力结构还包括发 动机控制单元, 其可接受主控单元的信号, 对发动机实施速度控制或 启停控制。  According to another aspect of the present invention, the power structure of the hybrid electric vehicle further includes an engine control unit that can receive a signal from the main control unit to perform speed control or start and stop control on the engine.

根据本发明的另一个方面, 在第一转子的轴上安装有第一速度 /位 置传感器, 该第一速度 /位置传感器连接到第一伺服驱动器; 在第二转 子与第三转子的共轴上安装有第二速度 /位置传感器, 该第二速度 /位 置传感器连接第一与第二伺服驱动器, 该第一伺服驱动器响应于扭矩 设定及该第一、 第二速度 /位置传感器的反馈信号对第一转子和第二转 子之间的耦合扭矩进行伺服控制, 以实现发动机工作点独立于整车运 行状态的独立调节; 该第二伺服驱动器响应于扭矩设定及该第二速度 / 位置传感器的反馈信号对定子和第三转子之间的耦合扭矩进行伺服控 制, 以实现第二电机对整车的驱动。  According to another aspect of the invention, a first speed/position sensor is mounted on the shaft of the first rotor, the first speed/position sensor being coupled to the first servo drive; on a common axis of the second rotor and the third rotor a second speed/position sensor is mounted, the second speed/position sensor being coupled to the first and second servo drives, the first servo driver responsive to the torque setting and the feedback signal pair of the first and second speed/position sensors Coupling torque between the first rotor and the second rotor is servo controlled to achieve independent adjustment of the engine operating point independently of the vehicle operating state; the second servo drive is responsive to the torque setting and the second speed/position sensor The feedback signal servo-controls the coupling torque between the stator and the third rotor to drive the second motor to the entire vehicle.

根据本发明的另一个方面, 所述第一电机为永磁同步电机, 其中 在所述第一转子和第二转子其中的一个上安装有永磁磁极, 在所述第 一转子和第二转子其中的另一个上安装有绕制在铁芯上的第一绕组; 所述第二电机为永磁同步电机, 其中在所述第三转子和定子其中的一 个上安装有永磁磁极, 在所述第三转子和定子其中的另一个上安装有 绕制在铁芯上的第二绕组。 According to another aspect of the present invention, the first motor is a permanent magnet synchronous motor, wherein a permanent magnet pole is mounted on one of the first rotor and the second rotor, in the first rotor and the second rotor One of the other is mounted with a first winding wound on the core; The second motor is a permanent magnet synchronous motor, wherein a permanent magnet pole is mounted on one of the third rotor and the stator, and a wound core is mounted on the other of the third rotor and the stator The second winding on.

根据本发明的另一个方面, 所述第一、 第二电机是永磁同步电机 或无刷直流电机。  According to another aspect of the invention, the first and second motors are permanent magnet synchronous motors or brushless DC motors.

根据本发明的另一个方面, 第一伺服驱动器和第 伺服驱动器通 过公共直流母线连接, 公共直流母线还连接储能单元, 用以根据主控 单元要求和自身充放电策略从直流母线获取电能存储于其内, 或从其 内获取电能输送至直流母线。 所述储能单元包括电容、 蓄电池及其充 放电控制和保护线路。  According to another aspect of the present invention, the first servo driver and the first servo driver are connected by a common DC bus, and the common DC bus is also connected to the energy storage unit for acquiring power from the DC bus according to the requirements of the main control unit and its own charging and discharging strategy. Within or from which electrical energy is drawn to the DC bus. The energy storage unit includes a capacitor, a battery, and a charge and discharge control and protection circuit thereof.

根据本发明的另一个方面, 所述主控单元主体为计算机, 其存储 有油门踏板开度与驱动扭矩设定值关系数据、 储能单元电压与充电需 求功率关系数据, 以及制动踏板开度与制动扭矩关系数据、 变速控制 程序, 该主控单元外部连接油门踏板开度传感器、 制动踏板角度传感 器、 各种控制命令开关。 控制单元根据其内部存储的以下数据中的至 少一个来控制第一伺服驱动器和 /或第二伺服驱动器, 进而控制第一电 机和 /或第二电机的运行: 发动机最佳效率曲线上的转速-扭矩匹配数 据、 最佳效率曲线的经济运行区的功率上限和下限值、 油门踏板角度 与驱动扭矩设定值关系数据、 储能单元电压与充电需求功率关系数 据、 制动踏板角度与制动扭矩关系数据以及变速控制程序。  According to another aspect of the present invention, the main control unit body is a computer that stores data relating to accelerator pedal opening degree and driving torque setting value, energy storage unit voltage and charging demand power relationship data, and brake pedal opening degree. The brake torque relationship data, the shift control program, the main control unit externally connected to the accelerator pedal opening degree sensor, the brake pedal angle sensor, and various control command switches. The control unit controls the first servo drive and/or the second servo drive according to at least one of the following data stored therein, thereby controlling the operation of the first motor and/or the second motor: the speed on the optimal efficiency curve of the engine - Torque matching data, power upper and lower limits of the economic operating zone of the optimal efficiency curve, relationship between the accelerator pedal angle and the driving torque set value, energy storage unit voltage and charging demand power relationship data, brake pedal angle and braking Torque relationship data and shift control program.

根据本发明的另一个方面, 当对混合动力车实施启动时, 主控单 元控制第一伺服驱动器, 使第一电机的第一转子和第二转子之间相互 作用扭矩为零, 并且根据油门踏板角度与驱动扭矩设定值关系通过第 二伺服驱动器对第二电机进行扭矩控制, 输出启动运转扭矩; 启动后, 当驱动功率需求与储能单元充电功率需求之和大于预置的门限值时, 通知发动机控制单元启动发动机运行;  According to another aspect of the present invention, when the hybrid vehicle is started, the main control unit controls the first servo driver such that the interaction torque between the first rotor and the second rotor of the first motor is zero, and according to the accelerator pedal The relationship between the angle and the driving torque setting value is controlled by the second servo driver to torque the second motor, and the starting driving torque is output; after starting, when the sum of the driving power demand and the energy storage unit charging power demand is greater than a preset threshold value Informing the engine control unit to start engine operation;

根据本发明的另一个方面, 当对混合动力车实施正常行车驱动 时, 主控单元一方面通过第一电机系统控制发动机运行于最佳经济运 行曲线上, 一方面根据驾驶需求控制第二电机系统的输出扭矩。 在大 多数运行情况下, 第一电机系统发电功率全部被用于第二电机系统驱 动, 或第二电机系统发电功率全部被用于第一电机系统驱动, 除非储 能单元根据自身控制策略或受主控单元指令而主动提出充放电要求, 所有发电能量不经过储能单元的充放电过程。 According to another aspect of the present invention, when a normal driving drive is applied to the hybrid vehicle, the main control unit controls the engine to operate on the optimal economic running curve through the first motor system on the one hand, and controls the second motor system according to the driving demand on the other hand. Output torque. In most operating situations, the first motor system power generation is all used for the second motor system drive, or the second motor system power generation is all used for the first motor system drive, unless the energy storage unit is controlled according to its own control strategy. The main control unit commands and actively proposes charging and discharging requirements. All power generation does not pass through the charging and discharging process of the energy storage unit.

根据本发明的另一个方面, 当对混合动力车实施制动时, 主控单 元根据制动踏板角度控制第一电机系统输出零扭矩或不至于使得发动 机熄火的与发动机转向相同的负载扭矩对混合动力车实施有限制动力 制动, 并且根据制动踏板角度与制动扭矩关系通过第二伺服驱动器控 制第二电机对外输出制动扭矩。  According to another aspect of the present invention, when braking is applied to the hybrid vehicle, the main control unit controls the first motor system to output zero torque according to the brake pedal angle or the same load torque pair that does not cause the engine to be turned off and the engine steering is the same. The power car is implemented with limited dynamic braking, and the second motor is controlled to output the braking torque to the outside by the second servo driver according to the brake pedal angle and the braking torque.

根据本发明的另一个方面, 制动时, 外负载动能通过第一电机系 统或第二电机系统转化为电能并且将电能输送到直流母线上, 储能单 元主动从公共直流母线获取电能储存至其内。  According to another aspect of the invention, when braking, the external load kinetic energy is converted into electrical energy by the first motor system or the second motor system and the electrical energy is delivered to the DC bus, and the energy storage unit actively obtains electrical energy from the common DC bus to store it. Inside.

根据本发明的另一个方面, 如果在制动时, 回收电能功率过大使 储能单元的充电过程来不及吸收此能量, 导致直流母线电压上升至预 定值; 或回收能量过多, 储能单元不足以存储这些能量导致直流母线 电压上升至预定值时, 储能单元内部的能量泄放保护装置会启动泄 放, 将多余电能经制动电阻转变为热能消耗掉。  According to another aspect of the present invention, if the power of the recovered electric energy is too large during braking, the charging process of the energy storage unit is too late to absorb the energy, causing the DC bus voltage to rise to a predetermined value; or the excess energy is recovered, the energy storage unit is insufficient When these energy are stored and the DC bus voltage rises to a predetermined value, the energy bleed protection device inside the energy storage unit starts to bleed, and the excess energy is converted into heat energy through the braking resistor.

根据本发明的另一个方面, 倒车时, 主控单元根据反向运行需求、 油门踏板角度控制第一伺服驱动器, 使第一电机的第一转子和第二转 子之间相互作用扭矩为零; 并且根据油门踏板角度与驱动扭矩设定值 关系通过第二伺服驱动器控制第二电机输出倒车驱动扭矩。  According to another aspect of the present invention, when reversing, the main control unit controls the first servo driver according to the reverse running demand and the accelerator pedal angle such that the interaction torque between the first rotor and the second rotor of the first motor is zero; The second motor outputs the reverse driving torque through the second servo driver according to the accelerator pedal angle and the driving torque set value relationship.

根据本发明的另一个方面, 当双电机输出轴的总输出扭矩与车的 负载扭矩大小之间发生相对变化, 则车速自动无级变化, 总输出扭矩 只受主控单元及各伺服驱动器控制, 与车速不直接关联。  According to another aspect of the present invention, when a relative change occurs between the total output torque of the output shaft of the dual motor and the load torque of the vehicle, the vehicle speed automatically changes steplessly, and the total output torque is controlled only by the main control unit and each servo drive. Not directly related to the speed of the car.

根据本发明的再一个方面, 当驾驶者改变油门踏板角度, 则发动 机转速相应变化, 第一电机透过扭矩亦相应变化, 同时主控单元控制 第二电机系统输出相应扭矩, 以可实现输出扭矩的无级调整。 主控单 元根据油门踏板的角度和角度的变化快慢以及第二电机系统的短时过 载能力, 控制第二电机系统输出短时过载扭矩, 以提高整车的动力性 能和操作灵敏性。  According to still another aspect of the present invention, when the driver changes the accelerator pedal angle, the engine speed changes accordingly, and the first motor transmission torque also changes accordingly, and the main control unit controls the second motor system to output the corresponding torque to achieve the output torque. Stepless adjustment. The main control unit controls the second motor system to output short-time overload torque according to the speed and angle of the accelerator pedal and the short-time overload capacity of the second motor system, so as to improve the dynamic performance and operational sensitivity of the vehicle.

该油电混合动力车的动力结构进一步优点为: 该第一、 第二电机 的磁场相互独立, 因此可互不干扰地独立地对发动机伺月良加载适当扭 矩, 使发动机工作于最佳效率曲线上, 消耗等量燃油获得更大的动能; 能使发动机动能以电磁直接耦合和电能相结合传递以提高传递效率、 回收制动能量提高能量利用率, 总体提升燃油化学能利用率; 整车的 多个动力可灵活组合而获得更好动力性能; 通过对双电机的伺服控制 实现连续、 快速变速和变矩; 再者, 取消了离合器、 变速箱, 多个动 力源以电磁力无齿轮耦合, 使整车的机械结构简化, 便于加工, 成本 低, 适合于推广应用。 The power structure of the hybrid electric vehicle further has the advantages that: the magnetic fields of the first and second electric machines are independent of each other, so that the engine can be independently loaded with appropriate torque without disturbing each other, so that the engine works at the optimal efficiency curve. In the above, the consumption of the same amount of fuel can obtain greater kinetic energy; the engine kinetic energy can be transmitted by electromagnetic direct coupling and electric energy to improve the transmission efficiency, recover the braking energy, improve the energy utilization rate, and generally improve the fuel chemical energy utilization rate; Multiple powers can be flexibly combined for better dynamic performance; continuous, fast shifting and torque-changing through servo control of dual motors; furthermore, the clutch, gearbox, and multiple power sources are eliminated by electromagnetic force without gear coupling. The mechanical structure of the whole vehicle is simplified, the processing is convenient, the cost is low, and it is suitable for popularization and application.

本发明还提供一种油电混合动力车的动力结构的控制运行方法: 其中, 所述油电混合动力车的动力结构包括: 发动机、 由第一电机和 第二电机组成的电机组、 输出齿轮、 减速齿轮和差速器, 其中第一电 机包括彼此电磁耦合的第一转子和第二转子, 第二电机包括彼此电磁 耦合的定子和第三转子, 第一转子的轴为该级联式电机组件的输入 轴, 第二转子的轴与第三转子共轴且作为该级联式电机组件的输出 轴, 第一转子的轴与发动机的输出轴直接连接, 在第一、 第二电机之 间的输出轴上安装有输出齿轮, 该输出齿轮经减速齿轮与差速器相 连, 该差速器与连接车轮的驱动轴相连, 所述油电混合动力车的动力 结构还包括主控单元、 与该第一电机相关联的第一伺服驱动器和与该 第二电机相关联的第二伺服驱动器, 所述运行控制方法包括以下步 骤: 该主控单元根据发动机转速按预存的发动机最佳经济运行曲线计 算相应的匹配扭矩, 向第一伺服驱动器送出对应的扭矩设定, 并根据 车的运行状况或驾驶要求对第二伺服驱动器送出扭矩设定; 该第一伺 服驱动器根据运行情况对第一转子和第二转子之间的耦合扭矩进行伺 服控制, 该第二伺服驱动器根据运行情况对定子和第三转子之间的耦 合扭矩进行伺服控制。  The present invention also provides a control operation method for a power structure of a hybrid electric vehicle: wherein the power structure of the hybrid electric vehicle includes: an engine, a motor group composed of a first motor and a second motor, and an output gear a reduction gear and a differential, wherein the first electric machine includes a first rotor and a second rotor electromagnetically coupled to each other, the second electric machine including a stator and a third rotor electromagnetically coupled to each other, the shaft of the first rotor being the cascade motor An input shaft of the assembly, the shaft of the second rotor is coaxial with the third rotor and serves as an output shaft of the cascade motor assembly, the shaft of the first rotor is directly connected to the output shaft of the engine, between the first and second motors An output gear is mounted on the output shaft, and the output gear is connected to the differential via a reduction gear, and the differential is connected to a drive shaft connecting the wheels, and the power structure of the hybrid electric vehicle further includes a main control unit, and a first servo driver associated with the first motor and a second servo driver associated with the second motor, the operation control method comprising the following steps The main control unit calculates a corresponding matching torque according to the pre-stored optimal economic operation curve of the engine according to the engine speed, sends a corresponding torque setting to the first servo drive, and applies the second servo drive according to the running condition or driving requirement of the vehicle. Sending a torque setting; the first servo driver performs servo control on a coupling torque between the first rotor and the second rotor according to an operation condition, and the second servo driver performs a coupling torque between the stator and the third rotor according to an operation condition Servo Control.

根据本发明运行控制方法的一个方面, 对第一转子和第二转子之 间的耦合扭矩进行伺服控制的步骤包括以下步骤: 第一伺服驱动器从 第一速度 /位置传感器获取第一转子的绝对位置信号 θ 1 5 从第二速度 / 位置传感器获取第二转子的绝对位置信号 θ 2, 求取第一转子相对于第 二转子的位置角度 ( θ 2 ); 按电流矢量与反电势矢量同相位的原 则获取第一绕组电流矢量的方向; 读取来自控制单元的扭矩设定值, 计算电流矢量的大小; 求取三相电流的瞬时给定值 ial、 ibl、 icl; 分别 进行三相电流闭环控制; 以及驱动功率放大电路。 其中, 当对混合动 力车实施启动时, 主控单元控制第一伺服驱动器, 使第一电机的第一 转子和第二转子之间相互作用扭矩为零。 According to an aspect of the operation control method of the present invention, the step of servo-controlling the coupling torque between the first rotor and the second rotor includes the following steps: The first servo driver acquires the absolute position of the first rotor from the first speed/position sensor The signal θ 1 5 acquires the absolute position signal θ 2 of the second rotor from the second speed/position sensor, and obtains a position angle ( θ 2 ) of the first rotor relative to the second rotor; the current vector is in phase with the back potential vector Principle to obtain the direction of the first winding current vector; read the torque set value from the control unit, calculate the magnitude of the current vector; find the instantaneous setpoints i al , i bl , i cl of the three-phase current; Current closed loop control; and drive power amplification circuit. Wherein, when the hybrid vehicle is started, the main control unit controls the first servo driver such that the interaction torque between the first rotor and the second rotor of the first motor is zero.

根据本发明运行控制方法的另一个方面, 对定子和第三转子之间 的耦合扭矩进行伺服控制的步骤包括以下步骤: 第二伺服驱动器从第 二速度 /位置传感器获取第三转子的绝对位置信号 Θ 2; 按电流矢量与 反电势矢量同相位的原则获取第二绕组电流矢量的方向; 读取来自控 制单元的扭矩设定值, 计算电流矢量的大小; 求取三相电流的瞬时给 定值 ia2、 ib2、 ic2; 分别进行三相电流闭环控制; 以及驱动功率放大电 路。 其中, 当对混合动力车实施启动时, 根据油门踏板角度与驱动扭 矩设定值关系通过第二伺服驱动器对第二电机进行扭矩控制, 输出启 动运转扭矩。 According to another aspect of the operation control method of the present invention, between the stator and the third rotor The step of performing the servo control by the coupling torque includes the following steps: the second servo driver acquires the absolute position signal Θ 2 of the third rotor from the second speed/position sensor; and obtains the second winding current according to the principle that the current vector is in phase with the back potential vector The direction of the vector; reading the torque set value from the control unit, calculating the magnitude of the current vector; obtaining the instantaneous setpoints i a2 , i b2 , i c2 of the three-phase current; respectively performing three-phase current closed-loop control; Power amplifier circuit. Wherein, when the hybrid vehicle is started, the second motor is torque-controlled by the second servo driver according to the relationship between the accelerator pedal angle and the driving torque setting value, and the starting operation torque is output.

根据本发明运行控制方法的再一个方面, 当对混合动力车实施正 常行车驱动时, 主控单元一方面通过第一电机系统控制发动机运行于 最佳经济运行曲线上, 一方面根据驾驶需求控制第二电机系统的输出 扭矩。 在大多数运行情况下, 第一电机系统发电功率全部被用于第二 电机系统驱动, 或第二电机系统发电功率全部被用于第一电机系统驱 动, 除非储能单元根据自身控制策略或受主控单元指令而主动提出充 放电要求, 所有发电能量不经过储能单元的充放电过程。 附图说明  According to still another aspect of the operation control method of the present invention, when the normal driving drive is applied to the hybrid vehicle, the main control unit controls the engine to run on the optimal economic running curve through the first motor system on the one hand, and controls the driving demand according to the driving principle on the other hand. The output torque of the two motor system. In most operating situations, the first motor system power generation is all used for the second motor system drive, or the second motor system power generation is all used for the first motor system drive, unless the energy storage unit is controlled according to its own control strategy. The main control unit instructs to actively propose charging and discharging requirements, and all power generation energy does not pass through the charging and discharging process of the energy storage unit. DRAWINGS

图 1是现有串联式动力结构与能量流向的示意性框图。  Figure 1 is a schematic block diagram of a prior art series power structure and energy flow.

图 2是现有并联式动力结构与能量流向的示意性框图。  2 is a schematic block diagram of a prior art parallel power structure and energy flow.

图 3是现有串并联混合式动力结构'与能量流向的示意性框图。 图 4是本发明油电混合汽车的动力结构的示意图。  3 is a schematic block diagram of a conventional series-parallel hybrid power structure' and energy flow direction. 4 is a schematic view showing the power structure of the hybrid electric vehicle of the present invention.

图中, 元件和附图标记的对应关系如下:  In the figure, the correspondence between components and reference numerals is as follows:

1: 发动机 2: 发动机输出轴 3 : 第一速度 /位置传感器 4: 第 一转子 5 : 第二转子 6: 集电环 7: 差速器 8: 减速齿轮 9: 输 出齿轮 10:输出轴 1 1 : 定子 12: 第三转子 13 驱动轴 14: 第 二速度 /位置传感器 15 : 第二伺服驱动器 16: 公共直流母线 . 17: 主控单元 18: 第一伺服驱动器 19: 储能单元 20: 发动机控制单 元 51 : 差速器; 52: 传动轴; 53 : 电动机; 54: 蓄电池; 55 : 控制器总成; 56 : 发电机; 57: 发动机; 58: 联轴器; 59 : 变速 器及联轴器 具体实施方式 本发明油电混合动力车的动力结构实施例如下: 1: Engine 2: Engine output shaft 3: First speed/position sensor 4: First rotor 5: Second rotor 6: Collector ring 7: Differential 8: Reduction gear 9: Output gear 10: Output shaft 1 1 : Stator 12: Third rotor 13 Drive shaft 14: Second speed/position sensor 15: Second servo drive 16: Common DC bus. 17: Main control unit 18: First servo drive 19: Energy storage unit 20: Engine control Unit 51: differential; 52: drive shaft; 53: electric motor; 54: battery; 55: controller assembly; 56: generator; 57: engine; 58: coupling; 59: transmission and coupling specific Implementation The power structure of the hybrid electric vehicle of the present invention is implemented as follows:

如图 4 , 油电混合动力车的动力结构包括发动机 1、 双电机伺服 装置、 输出传动系、 发动机控制单元 20、 储能单元 19和主控单元 17 等主要部分。 双电机伺服装置包括第一、 第二两台三相永磁同步电机 以及第一伺服驱动器 18、 第二伺服驱动器 15 , 第一电机包括第一转 子 4和第二转子 5, 第一转子 4嵌有永磁磁极, 第二转子 5铁芯上安 装有电机绕组。 第一转子 4 的轴为双电机的输入轴, 与燃油发动机 1 的输出轴 2直接连接。 第二转子 5的轴是双电机输出轴 10。 第二电机 包括第三转子 12和定子 11 , 定子 11 固定于机壳, 第三转子 12嵌有 永磁磁极, 定子 11 上安装有电机绕组。 第二电机第三转子 12与第一 电机第二转子 5共输出轴 10 , 与输出齿轮 9连接。 输出齿轮 9经减速 齿轮 8与差速器 7相连, 差速器 7接驱动轴 13, 驱动轴 13外部连接 车轮。 第一、 第二速度 /位置传感器 3 和 14分别安装于第一电机第一 转子轴 2和第二电机第三转子的轴 10上, 第一速度 /位置传感器 3连 接第一伺服驱动器 18 , 第二速度 /位置传感器连接第一、 第二伺服驱 动器 18和 15。 第一伺服驱动器 18通过集电环 6与第一电机第二转子 5的绕组电气连接, 第二伺服驱动器 15直接连接第二电机的定子绕组 11。 第一伺服驱动器 18 和第二伺服驱动器 15 通过公共直流母线 16 连接。  As shown in Fig. 4, the power structure of the hybrid electric vehicle includes the main parts of the engine 1, the dual motor servo, the output drive train, the engine control unit 20, the energy storage unit 19, and the main control unit 17. The dual motor servo device includes first and second two-phase permanent magnet synchronous motors, and a first servo driver 18 and a second servo driver 15. The first motor includes a first rotor 4 and a second rotor 5, and the first rotor 4 is embedded There is a permanent magnet pole, and a motor winding is mounted on the core of the second rotor 5. The shaft of the first rotor 4 is an input shaft of a dual motor and is directly connected to the output shaft 2 of the fuel engine 1. The shaft of the second rotor 5 is a dual motor output shaft 10. The second motor includes a third rotor 12 and a stator 11, the stator 11 is fixed to the casing, the third rotor 12 is embedded with a permanent magnet pole, and the stator 11 is provided with a motor winding. The second motor third rotor 12 and the first motor second rotor 5 share an output shaft 10 and are connected to the output gear 9. The output gear 9 is connected to the differential 7 via a reduction gear 8, and the differential 7 is connected to the drive shaft 13, and the drive shaft 13 is externally connected to the wheel. The first and second speed/position sensors 3 and 14 are respectively mounted on the first motor first rotor shaft 2 and the second motor third rotor shaft 10, and the first speed/position sensor 3 is connected to the first servo driver 18, The second speed/position sensor connects the first and second servo drives 18 and 15. The first servo driver 18 is electrically connected to the winding of the second rotor 5 of the first motor via the slip ring 6, and the second servo driver 15 is directly connected to the stator winding 11 of the second motor. The first servo driver 18 and the second servo driver 15 are connected via a common DC bus 16.

主控单元 17连接第一、 第二伺服驱动器 18和 15, 第一、 第二速 度 /位置传感器 3和 14接入主控单元 13。 公共母线 16还连接储能单 元 19, 储能单元 19 内包含电容、 蓄电池及其充放电控制和保护线路; 储能单元 19 的蓄电池电压信号接入主控单元; 主控单元 17连接发动 机控制单元 20 , 发动机控制单元 2控制燃油发动机运行; 主控单元 17 主体为计算机, 主控单元内.存储有燃油发动机最佳效率曲线上的转速 扭矩匹配数据, 还存储有油门踏板角度与驱动扭矩设定值关系数据、 蓄电池电压与充电需求功率关系数据, 制动踏板角度与制动扭矩关系 数据等。 主控单元外部连接油门踏板角度传感器、 制动踏板角度传感 器、 各种控制命令开关。  The main control unit 17 connects the first and second servo drivers 18 and 15, and the first and second speed/position sensors 3 and 14 are connected to the main control unit 13. The common bus 16 is also connected to the energy storage unit 19, the energy storage unit 19 includes a capacitor, a battery and its charge and discharge control and protection circuit; the battery voltage signal of the energy storage unit 19 is connected to the main control unit; the main control unit 17 is connected to the engine control unit 20, the engine control unit 2 controls the fuel engine operation; the main control unit 17 is a computer, the main control unit stores the speed torque matching data on the fuel engine optimal efficiency curve, and also stores the accelerator pedal angle and the driving torque setting. Value relationship data, battery voltage and charge demand power relationship data, brake pedal angle and brake torque relationship data. The main control unit is externally connected to the accelerator pedal angle sensor, the brake pedal angle sensor, and various control command switches.

下面按照表现形式, 对本发明油电混合动力车的动力结构及其运 行控制方法、 机理及其有益效果进行详细描述。  In the following, the power structure, operation control method, mechanism and beneficial effects of the hybrid electric vehicle of the present invention will be described in detail according to the form of expression.

1、 节能运行方法: ①按发动机最佳效率曲线的要求调整工作点, 提高发动机效率: 发动机控制单元 20 按常规控制燃油发动机 1 工作, 油门踏板角度变 化时, 发动机 1 转速随之变化, 本机构的第一电机第一转子 4随之同 步转动, 主控单元 17 由第一速度 /位置传感器 3获得当前发动机 1 的 转速、 按预存的发动机最佳效率运行曲线的转速 -扭矩关系数据求取 当前转速的匹配扭矩 T、 并以此向第一伺服驱动器 18提供设定扭矩, 第一伺服驱动器 18 根据该扭矩设定值和通过第一速度 /位置传感器 3 和第二速度 /位置传感器 14 获得第一、 第二转子的相对位置信号, 通 过集电环 6向电机第二转子 5 的绕组动态输出相应的电流矢量、 对第 一电机进行扭矩伺服控制, 使第一电机第二转子 5对第一转子 4 即对 发动机 1 的输出轴 2施加与发动机轴转向相反的相应扭矩。 发动机轴 承受的扭矩大小等于第一电机施加的扭矩, 与外负载无直接关联。 主 控单元 17 动态获取当前发动机 1 的转速、 按预存的发动机最佳效率 运行曲线的转速 -扭矩关系规律给燃油发动机施加扭矩, 可使发动机 始终处于最佳效率运行曲线上, 输出相同的机械功率损耗最少的燃 油。 1. Energy-saving operation method: 1 Adjust the operating point according to the requirements of the optimal engine efficiency curve to improve the engine efficiency: The engine control unit 20 controls the fuel engine 1 according to the routine control. When the angle of the accelerator pedal changes, the engine 1 speed changes accordingly, and the first motor of the mechanism is first. The rotor 4 rotates synchronously, and the main control unit 17 obtains the current speed of the engine 1 from the first speed/position sensor 3, and obtains the matching torque T of the current speed according to the speed-torque relationship data of the pre-stored engine optimal efficiency running curve. And thereby providing the first servo driver 18 with the set torque, the first servo driver 18 obtaining the first and second rotors according to the torque set value and by the first speed/position sensor 3 and the second speed/position sensor 14. Relative position signal, dynamically output corresponding current vector to the winding of the second rotor 5 of the motor through the collector ring 6, and perform torque servo control on the first motor, so that the first rotor 2 of the first motor 5 is opposite to the first rotor 4 The output shaft 2 applies a corresponding torque that is opposite to the steering of the engine shaft. The engine bearing is subjected to a torque equal to the torque applied by the first motor and is not directly related to the external load. The main control unit 17 dynamically acquires the current engine 1 speed, and applies the torque to the fuel engine according to the pre-stored engine-optimal efficiency running speed-torque relationship law, so that the engine is always on the optimal efficiency running curve and outputs the same mechanical power. The least depleted fuel.

②采取动能透过式传递、 全额电能直接传递, 提高发动机输出动 能的利用率: 当第一电机第二转子 5对第一转子 4施加与发动机 1输 出轴 2 转向相反的相应扭矩时, 由于作用力与反作用力的关系, 第二 转子 5 也受到同样大小、 与发动机轴转向相同的反作用扭矩, 第二转 子 5的输出轴 10同时也对最终负载输出同样大小的扭矩。  2 Adopt kinetic energy transmission, direct transmission of full electric energy, improve the utilization of engine output kinetic energy: When the first motor second rotor 5 applies the corresponding torque to the first rotor 4 opposite to the output of the engine 1 output shaft 2, The relationship between the force and the reaction force, the second rotor 5 is also subjected to the same reaction torque as the engine shaft, and the output shaft 10 of the second rotor 5 also outputs the same amount of torque to the final load.

当第一伺服驱动器 18控制第一电机对燃油发动机 1 输出轴 2施 加扭矩 T ( N.m, 牛米) 时, 发动机轴的旋转速度为 Nl ( rpm, 转 /分 钟),第一电机第一转子 4从发动机 1获得的机械功率 P1 - Τ χ ΝΙ/9550 ( kW, 千瓦), 9550为单位换算系数。 当第一电机第二转子 5向第一 转子 4施加与第一转子 4转动方向相反的力矩时, 第一转子 4也同时 向第二转子 5施加大小相等、 方向相反的力矩, 即此时第二转子 5 同 时受到 T ( N.m ) 的电磁扭矩, 方向与第一转子 4 旋转方向相同。 若 第二转子 5 转动的转速为 N2 ( rpm ), 则第二转子 5对外输出的机械 功率 P2 = T X N2/9550 ( kW )。  When the first servo driver 18 controls the first motor to apply a torque T (Nm, Nm) to the output shaft 2 of the fuel engine 1, the rotational speed of the engine shaft is N1 (rpm, rpm), the first rotor of the first motor 4 The mechanical power obtained from the engine 1 is P1 - Τ χ ΝΙ / 9550 (kW, kW), 9550 is the unit conversion factor. When the first motor second rotor 5 applies a moment opposite to the direction of rotation of the first rotor 4 to the first rotor 4, the first rotor 4 simultaneously applies equal and opposite torques to the second rotor 5, that is, at this time The two rotors 5 are simultaneously subjected to the electromagnetic torque of T (Nm ) in the same direction as the rotation of the first rotor 4. If the rotational speed of the second rotor 5 is N2 (rpm), the mechanical power P2 of the second rotor 5 is externally outputted, P2 = T X N2/9550 (kW).

当 N1 > N2 时, 此功率 P2 是本机构控制过程中从发动机 1 经第 一转子 4和第二转子 5 的电磁耦合直接透过的机械功率, 称为透过功 率。 透过功率无任何衰减, 100%地送达最终负载。 第一电机第一转子 4从发动机 1 获得的机械功率一部分为第二转子 5输出的机械功率, 另一部分用于发电。 第一电机用于发电的功率 Ρ3 =Ρ1 - Ρ2 = Τχ (Nl -N2 ) /9550 (kW), 第一电机用于发电的功率乘以第一电机及第一 伺服驱动器 18 的综合效率 η ΐ 即为电机输出到公共直流母线 16 的电 功率 Ρ4, Ρ4 = η 1 Τ (Nl -Ν2) /9550 ( kW )0 主控单元 17依据 此部分电功率全部被综合效率为 η 2的第二伺服驱动器 15及第二电机 吸收并转化为机械功率的原则, 依据当前施加的发动机轴扭矩 Τ、 当 前发动机转速 Nl、 第二转子输出轴 10转动的转速为 Ν2 以及第一、 第二电机和伺服驱动器的综合效率 η 1、 η2 求取第二伺服驱动器的设 定扭矩, 第二伺服驱动器 15通过第二速度 /位置传感器 14得到第二电 机第三转子 12 的位置信号, 按该扭矩设定值和第三转子 12的位置信 号对第二电机的定子 11 上的绕组加载相应的电流矢量, 对第二电机 进行伺服控制并榆出相应的扭矩。 第二电机将第一电机当前送入公共 直母线 16的全部电能转化为动能从第三转子轴 10上输出, 与第一电 机的第二转子 5—起通过输出齿轮 9带动减速齿轮 8和差速器 7直至 驱动轴。 第一电机所发电直接提供给第二电机, 避免了经过储能单元 19 的蓄电池充电、 再放电的双重损耗, 能量利用率更高, 称为电能直 传; 第二电机提供给输出轴 10 的机械功率 Ρ5 = Ρ4χ η 2= η 2 η 1 X Τ (Nl -Ν2 ) /9550 ( kW ), 在此方案下, 外部负载获得的总驱动功 率 Po=P2+P5 = T X N2/9550+ η2η 1 Τχ (Nl -Ν2 ) /9550 ( kW ) = η 1 η2 PI + ( 1 - η 1 η2) P2。 支定发电机、 电动机综合效率分别相 同, 外部负载比发动机- -发电机- -电动机串联式动力机构多得 ( 1 - η 1 η 2 ) P2功率。 When N1 > N2, this power P2 is the mechanical power directly transmitted from the engine 1 through the electromagnetic coupling of the first rotor 4 and the second rotor 5 during the control of the mechanism, which is called the transmission work. Rate. The transmission power is 100% delivered to the final load without any attenuation. The mechanical power obtained by the first motor first rotor 4 from the engine 1 is a part of the mechanical power output by the second rotor 5, and the other part is used for power generation. The power of the first motor for generating electricity Ρ3 = Ρ1 - Ρ2 = Τχ (Nl - N2 ) / 9550 (kW), the power of the first motor for generating electricity multiplied by the overall efficiency η of the first motor and the first servo driver ΐ That is, the electric power output from the motor to the common DC bus line Ρ4, Ρ4 = η 1 Τ (Nl - Ν2) / 9550 (kW) 0 The main control unit 17 is based on the second servo driver 15 whose overall power is integrated with the efficiency η 2 And the principle that the second motor absorbs and converts into mechanical power, according to the currently applied engine shaft torque Τ, the current engine speed Nl, the rotation speed of the second rotor output shaft 10 is Ν2, and the combination of the first and second motors and the servo drive The efficiency η 1 , η2 obtains the set torque of the second servo driver, and the second servo driver 15 obtains the position signal of the third rotor 12 of the second motor through the second speed/position sensor 14, according to the torque set value and the third The position signal of the rotor 12 loads a corresponding current vector to the winding on the stator 11 of the second motor, servo-controls the second motor and extracts the corresponding torque. The second motor converts all the electric energy that the first motor currently feeds into the common straight bus 16 into kinetic energy and outputs from the third rotor shaft 10, and drives the reduction gear 8 and the difference through the output gear 9 together with the second rotor 5 of the first motor. Speeder 7 up to the drive shaft. The power generated by the first motor is directly supplied to the second motor, which avoids the double loss of charging and re-discharging of the battery through the energy storage unit 19, and the energy utilization is higher, which is called direct transmission of electric energy; the second motor is supplied to the output shaft 10 Mechanical power Ρ5 = Ρ4χ η 2= η 2 η 1 X Τ (Nl -Ν2 ) /9550 ( kW ), under this scheme, the total driving power obtained by the external load Po=P2+P5 = TX N2/9550+ η 2η 1 Τχ (Nl - Ν 2 ) / 9550 ( kW ) = η 1 η2 PI + ( 1 - η 1 η2) P2. The overall efficiency of the generator and the motor is the same, and the external load is more than (1 - η 1 η 2 ) P2 power than the engine-generator-motor series power mechanism.

当 Ν1=Ν2时, 功率 Ρ1=Ρ2, 即发动机 1输出的机械功率全部被第 一电机的电磁耦合直接透过到双电机输出轴 10, 此时第一电机驱动系 统仅消耗维持电流所需的少量电能。 此状态下, 除非主控单元 17 的 控制策略认为必要, 第二电机工作于零功率输出状态, 不消耗电功率。  When Ν1=Ν2, the power Ρ1=Ρ2, that is, the mechanical power output by the engine 1 is directly transmitted by the electromagnetic coupling of the first motor to the dual motor output shaft 10, at which time the first motor drive system only consumes the required current for maintaining the current. A small amount of electrical energy. In this state, the second motor operates in a zero power output state unless the control strategy of the master unit 17 considers it necessary, and does not consume electrical power.

当 Ν1 <Ν2时, 功率 Ρ1 <Ρ2, 即发动机 1输出的机械功率全部被 第一电机的电磁耦合直接透过到双电机输出轴 10, 同时第一电机系统 还从公共直流母线 16 吸收电能, 并转化为动能叠加至双电机输出轴 10。第一电机系统的透过能量的功率为 Pl,电动输出的功率为 Ρ2- P1, 从直流母线 16取用的电功率为 (P2 - PI ) / η 1。 此时, 在主控单元 17 的控制策略的控制下, 第二电机系统的工作状态有三种情况: 其一, 第二电机系统从公共直流母线 16 吸收电能, 转化为动能从双电机输 出轴 10上输出, 此时储能单元 19从蓄电池送出电能至母线 16供双 电机使用; 其二, 第二电机对输出轴 10施加与旋转方向相反的扭矩, 从输出轴截留部分动能转化为电能送到母线 16, 转而由第一电机系统 使用, 此时储能单元 19 不参与能量存取; 其三, 第二电机系统输出 零扭矩, 不参与驱动或发电, 此时储能单元 I9 从蓄电池送出电能至 母线 16供第一电机使用。 When Ν1 <Ν2, the power Ρ1 <Ρ2, that is, the mechanical power outputted by the engine 1 is directly transmitted by the electromagnetic coupling of the first motor to the dual motor output shaft 10, and the first motor system also absorbs electric energy from the common DC bus 16. And converted into kinetic energy superimposed to the dual motor output shaft 10. The power of the first motor system is P1, and the power of the motor output is Ρ2-P1. The electric power taken from the DC bus 16 is (P2 - PI ) / η 1. At this time, under the control of the control strategy of the main control unit 17, there are three cases in the working state of the second motor system: First, the second motor system absorbs electric energy from the common DC bus 16 and converts it into kinetic energy from the dual motor output shaft 10 The upper output, at this time, the energy storage unit 19 sends power from the battery to the bus 16 for use by the dual motor; second, the second motor applies a torque opposite to the direction of rotation to the output shaft 10, and the kinetic energy is removed from the output shaft and converted into electrical energy. The busbar 16 is in turn used by the first motor system, at which time the energy storage unit 19 does not participate in energy access; third, the second motor system outputs zero torque, does not participate in driving or generating electricity, and at this time the energy storage unit I 9 is from the battery Power is delivered to the busbar 16 for use by the first motor.

③回收制动能: 混合动力车制动时, 主控单元 17.从外部连接的 制动踏板角度传感器获得制动信号, 可分别控制第一电机制动、 第二 电机制动或双电机制动。 第一电机制动时, -发动机 1 继续转动, 主控 单元 17向第一伺服驱动器 18设定负的设定扭矩, 第一伺服驱动器 I 8 控制第一电机第二转子 5 向第一转子 4 施加与发动机转向相同的扭 矩, 让发动机工作在顺拖负载状态, 这样, 第二转子 5 输出轴上受到 的扭矩即与正常的驱动方向相反, 进入制动状态。 第一电机制动时, 主控单元 17 须控制制动力矩不得过大以免发动机死火, 因此, 此制 动状态相当于传统汽车的带档滑行时的发动机粘滞制动。 第二电机制 动时, 主控单元 17送给第一伺服驱动器 18的扭矩设定信号为零, 第 一伺服驱动器 18 控制第一电机输出扭矩为零, 使发动机 1 与双联永 磁同步电机输出轴 10 隔离。 主控单元 17按制动踏板角度与预存的扭 矩需求关系数据求取给第二伺服驱动器 15 制动扭矩设定信号, 第二 伺服驱动器 15根据第二速度 /位置传感器 14获得的第三转子位置信号 及主控单元 17提供的制动扭矩设定值给第二电机的定子 11 加载电流 矢量进行扭矩伺服控制, 使得双联永磁同步电机输出轴 10 对外施加 制动扭矩。 第一、 第二电机同时制动状态即同时控制两者的制动扭矩。 3 Recovering braking energy: When the hybrid vehicle is braking, the main control unit 17. Obtain the braking signal from the externally connected brake pedal angle sensor, and can control the first motor braking, the second motor braking or the double electric mechanism respectively. move. When the first motor brakes, - the engine 1 continues to rotate, the main control unit 17 sets a negative set torque to the first servo driver 18, and the first servo driver I 8 controls the first motor second rotor 5 to the first rotor 4. Applying the same torque as the engine steering, the engine is operated in a dragged state, so that the torque received on the output shaft of the second rotor 5 is opposite to the normal driving direction and enters the braking state. When the first motor brakes, the main control unit 17 must control the braking torque not to be too large to avoid the engine dead fire. Therefore, the braking state is equivalent to the engine viscous braking when the conventional automobile is in the range of the taxi. When the second motor brakes, the torque setting signal sent from the main control unit 17 to the first servo driver 18 is zero, and the first servo driver 18 controls the first motor output torque to be zero, so that the engine 1 and the dual permanent magnet synchronous motor Output shaft 10 is isolated. The main control unit 17 obtains the brake torque setting signal to the second servo driver 15 according to the brake pedal angle and the pre-stored torque demand relationship data, and the third rotor position obtained by the second servo driver 15 according to the second speed/position sensor 14. The braking torque set value provided by the signal and main control unit 17 applies a current vector to the stator 11 of the second motor for torque servo control, so that the double permanent magnet synchronous motor output shaft 10 applies braking torque to the outside. The first and second motors simultaneously brake the state, that is, simultaneously control the braking torque of both.

制动状态的电机都工作在发电机状态, 双联永磁同步输出轴 10 从外负载驱动轴 13 得到的动能, 被转化为电能经各伺服驱动器送入 公共直流母线 16; 储能单元 19根据制动情况从公共直流母线 16获取 电能, 按其充电控制规律将电能在内部电容上储存或向蓄电池充电, 达到回收制动能量的目的。 当回收的制动能量导致公共直流母线电压 升高超过预定电压值时, 储能单元 19 启动其内的能量泄放通道, 将 多余电能通过电阻转变为热能泄放, 直至其电压降到预定的安全值。The braking state of the motor is in the generator state, and the kinetic energy obtained by the double permanent magnet synchronous output shaft 10 from the external load driving shaft 13 is converted into electric energy and sent to the common DC bus 16 through the servo drives; the energy storage unit 19 is The braking condition obtains electric energy from the common DC bus 16 and stores the electric energy on the internal capacitor or charges the battery according to the charging control law, thereby achieving the purpose of recovering the braking energy. When the recovered braking energy causes the common DC bus voltage to rise above a predetermined voltage value, the energy storage unit 19 activates the energy bleed passage therein, Excess electrical energy is converted to thermal energy by electrical resistance until its voltage drops to a predetermined safe value.

2、 多个动力源以电磁方式耦合、 组合: 2. Multiple power sources are electromagnetically coupled and combined:

在本电磁直耦式动力结构中, 有发动机 1、 第一和第二伺服电机 三个动力源。 发动机 1 的输出扭矩是通过其轴上的第一电机第一转子 4 以电磁力方式经第二转子 5、 双电机输出轴 10、 输出齿轮 9、 减速 齿轮 8、 差速器 7、 车轮驱动轴 13传递的, 发动机 1施加给双电机输 出轴 10的扭矩等于第一伺服驱动器 18经过第一电机的第二转子 5施 加在第一转子 4上的扭矩 Ta; 第二电机作用于双电机输出轴 10 的扭 矩等于第二电机定子 11作用于第二电机第三转子 12的电磁扭矩 Tb; 双电机输出轴的输出扭矩即本动力结构的输出扭矩 To = Ta + Tb; 三 个动力源不通过齿轮等机械结构耦合、 而是以电磁方式巧妙地耦合到 共同的输出轴进而驱动汽车, 动力结构的连接比串、 并联及混联式简 单。 主控单元 17 依据外部控制要求和内部控制程序向第一、 第二伺 服驱动器 18、 15 提供相应的设定信号, 使三个动力源以电磁力单独 或组合作用在双电机输出轴 10上, 通过输出轴 10上的输出齿轮 9、 减速齿轮 8、 差速器 7、 驱动轴 13驱动汽车, 实现汽车起步、 稳定运 行、 短时高倍过载运行、 倒车运行。  In the electromagnetic direct coupling type power structure, there are three power sources of the engine 1, the first and the second servo motor. The output torque of the engine 1 is electromagnetically passed through the second rotor 5, the dual motor output shaft 10, the output gear 9, the reduction gear 8, the differential 7, the wheel drive shaft through the first motor first rotor 4 on its shaft. The torque transmitted by the engine 1 to the dual motor output shaft 10 is equal to the torque Ta applied by the first servo driver 18 to the first rotor 4 via the second rotor 5 of the first motor; the second motor acts on the dual motor output shaft The torque of 10 is equal to the electromagnetic torque Tb of the second motor stator 11 acting on the third rotor 12 of the second motor; the output torque of the output shaft of the dual motor is the output torque of the power structure To = Ta + Tb; the three power sources do not pass the gear The mechanical structure is coupled, but is electromagnetically coupled to the common output shaft to drive the car. The connection of the power structure is simpler than the series, parallel and hybrid. The main control unit 17 provides corresponding setting signals to the first and second servo drivers 18 and 15 according to external control requirements and internal control programs, so that the three power sources act on the dual motor output shaft 10 by electromagnetic force alone or in combination. The automobile is driven by the output gear 9, the reduction gear 8, the differential 7, and the drive shaft 13 on the output shaft 10 to realize starting, stable operation, short-time high-overload operation, and reverse operation.

①汽车起步: 此时发动机 1 未启动, 第一转子 4静止。 主控单元 17从外部连接的控制开关和油门踏板角度传感器获得起步信号, 主控 单元 17给第一伺服驱动器 18提供零扭矩设定信号, 对第一电机进行 扭矩伺服控制, 使第二转子 5与第一转子 4相互作用扭矩为零, 使发 动机 1与双联永磁同步电机输出轴 10隔离, 即与车轮驱动轴 13隔离; 同时, 主控单元 17 依据预存油门踏板角度与驱动扭矩关系数据求取 第二伺服驱动器 15的设定信号 Tb, 第二伺服驱动器 I5通过公共直流 母线 16汲取由储能单元 19提供的电能, 根据第二速度 /位置传感器 14 的信号和主控单元 17提供的扭矩设定, 对第二电机的定子 11 上的绕 组加载电流矢量, 第二电机工作于电动机状态, 将电能转化为动能, 通过双联永磁同步电机输出轴 10、 输出齿轮 9、 减速齿轮 8、 差速器 7、 驱动轴 13 驱动汽车运行; 此状态下运行储能单元 19 蓄电池的电 压将逐渐下降; 主控单元 17根据第二速度 /位置传感器 14获得双联永 磁同步电机输出轴 10转速, 按此转速和第二电机输出扭矩 Tb求取当 前的实际驱动功率、 按第一、 第二电机的综合效率求取总驱动需求功 率; 主控单元 17还从储能单元 19 的蓄电池电压信号及预存的蓄电池 电压与充电需求功率关系数据获得充电需求功率; 当前总驱动需求功 率与充电需求功率之和即是对发动机的总功率需求, 当对发动机的总 功率需求值大于预存门限值时, 主控单元 17 控制发动机控制单元 20 启动发动机 1 , 转按②方式进行稳、定运行。 1 Car start: At this time, the engine 1 is not started, and the first rotor 4 is stationary. The main control unit 17 obtains a start signal from the externally connected control switch and the accelerator pedal angle sensor, and the main control unit 17 supplies a zero torque setting signal to the first servo driver 18, and performs torque servo control on the first motor to make the second rotor 5 The interaction torque with the first rotor 4 is zero, so that the engine 1 is isolated from the double permanent magnet synchronous motor output shaft 10, that is, isolated from the wheel drive shaft 13; meanwhile, the main control unit 17 is based on the pre-stored accelerator pedal angle and the driving torque relationship data. The setting signal Tb of the second servo driver 15 is obtained, and the second servo driver I 5 draws the electric energy supplied by the energy storage unit 19 through the common DC bus 16, and is provided according to the signal of the second speed/position sensor 14 and the main control unit 17. The torque setting, the current vector is applied to the winding on the stator 11 of the second motor, the second motor is operated in the motor state, and the electric energy is converted into kinetic energy, through the double permanent magnet synchronous motor output shaft 10, the output gear 9, the reduction gear 8. The differential 7 and the drive shaft 13 drive the vehicle to run; in this state, the voltage of the battery of the energy storage unit 19 is gradually decreased; The main control unit 17 obtains the rotational speed of the output shaft 10 of the dual permanent magnet synchronous motor according to the second speed/position sensor 14, and obtains the current actual driving power according to the rotational speed and the second motor output torque Tb, according to the first and second motors. Comprehensive efficiency to obtain total drive demand The main control unit 17 also obtains the charging demand power from the battery voltage signal of the energy storage unit 19 and the pre-stored battery voltage and charging demand power relationship data; the sum of the current total driving demand power and the charging demand power is the total power of the engine Demand, when the total power demand value for the engine is greater than the pre-stored threshold, the main control unit 17 controls the engine control unit 20 to start the engine 1, and presses the 2 mode to perform steady and fixed operation.

②稳定运行: 发动机 1 在发动机控制单元 20 控制下正常运行, 主控单元 17按上述第 1条的方法控制发动机 1运行。  2 Stable operation: The engine 1 is normally operated under the control of the engine control unit 20, and the main control unit 17 controls the operation of the engine 1 in accordance with the above method.

③短时高倍过载运行: 主控单元 17 等时间间隔读取外部的油门 踏板传感器角度信号, 并计算出油门踏板传感器角度的变化梯度信 号, 依据预存的油门踏板角度及其变化梯度信号与短期高倍扭矩关 系, 求取第二电机过载运行扭矩, 第二伺服驱动器 15 从公共母线 16 吸取第一电机发电和^^能单元 19 提供的能量, 按此设定值对第二电 机进行扭矩伺服控制、 将短时过载运行的扭矩施加到双联永磁同步电 机的输出轴 10, 与第一电机透过的扭矩一起驱动汽车, 以快速响应驾 驶者对大驱动扭矩的瞬间需求, 而在此过程中, 主控单元 17 仍按最 佳效率曲线和经济运行控制的要求求取第一伺服驱动器 18 的扭矩设 定值, 按上述第 1条所描述的方法使发动机 1运行在最佳效率曲线上。  3 short-time high-overload operation: The main control unit 17 reads the external accelerator pedal sensor angle signal at intervals, and calculates the gradient signal of the accelerator pedal sensor angle. According to the pre-stored accelerator pedal angle and its gradient signal, it is short-term high. The torque relationship is used to obtain the second motor overload running torque, and the second servo driver 15 draws the energy provided by the first motor power generation and power unit 19 from the common bus 16 to perform torque servo control on the second motor according to the set value. Applying the torque of the short-time overload operation to the output shaft 10 of the dual-parallel permanent magnet synchronous motor, driving the vehicle together with the torque transmitted by the first motor to quickly respond to the driver's instantaneous demand for large drive torque, in the process The main control unit 17 still obtains the torque setting value of the first servo driver 18 according to the requirements of the optimal efficiency curve and the economic operation control, and operates the engine 1 on the optimal efficiency curve according to the method described in the above Article 1.

④倒车运行: 主控单元 17 依据外部连接的控制开关和油门踏板 角度传感器获得倒车信号和油门踏板角度信号, 主控单元 17 给第一 伺服驱动器 18提供零扭矩设定信号, 第一伺服驱动器 18依此对第一 电机进行扭矩伺服控制, 使第二转子 5与第一转子 4相互作用扭矩为 零, 使发动机 1 与双联永磁同步电机输出轴 10 隔离, 即与车轮驱动 轴 13 隔离; 同时, 依据预存的油门踏板角度与驱动扭矩的关系数据 求取第二伺服驱动器 15 的扭矩设定信号, 第二伺服驱动器 15控制第 二电机输出相应的反向扭矩驱动输出轴反向运转, 此时车轮驱动轴倒 转、 汽车倒车。  4 Reverse running: The main control unit 17 obtains the reverse signal and the accelerator pedal angle signal according to the externally connected control switch and the accelerator pedal angle sensor, and the main control unit 17 supplies the first servo driver 18 with a zero torque setting signal, and the first servo driver 18 According to the torque servo control of the first motor, the interaction torque between the second rotor 5 and the first rotor 4 is zero, so that the engine 1 is isolated from the double permanent magnet synchronous motor output shaft 10, that is, isolated from the wheel drive shaft 13; At the same time, the torque setting signal of the second servo driver 15 is obtained according to the relationship data between the pre-stored accelerator pedal angle and the driving torque, and the second servo driver 15 controls the second motor to output the corresponding reverse torque to drive the output shaft to reversely operate. When the wheel drive shaft is reversed, the car is reversed.

⑤由于双电机的输出轴 10输出扭矩 To = Ta + Tb, 主控单元 17 按控制需要加大第二伺服驱动器的扭矩设定值 Tb, 第二伺服驱动器 12 除了从公共母线吸取第一电机发电送来能量, 还从储能单元 19 吸取 能量驱动第二电机对双联永磁同步电机施加更大的扭矩, 使双联永磁 同步电机的输出扭矩 To 可以大于所配发动机的输出扭矩; 由于电机 具备数倍短期过载运行的能力, 主控单元短期按控制需要和过载能力 允许值加大第二伺服驱动器的扭矩设定值 Tb, To 短期值可以远大于 所配发动机的最大输出扭矩; 双电机输出扭矩变化梯度电机取决于电 流矢量变化梯度、 通常在毫秒级可由零上升到额定值, 因而双电机的 输出扭矩上升梯度远大于发动机的。 釆用本发明方案, 当配备总功率 与发动机容量相当的双电机时, 双电机输出轴比发动机可以获得更大 的短时扭矩、 更快的扭矩上升梯度, 整车的动力性能更好。 若仅要求 具备相同的动力性, 采用本发明的动力装置, 存在着改配小排量发动 机、 小容量双电机以改善经济性的可能。 5 Since the output shaft 10 of the dual motor outputs the torque To = Ta + Tb, the main control unit 17 increases the torque setting value Tb of the second servo driver according to the control, and the second servo driver 12 draws the first motor from the common bus. The energy is sent, and the energy is driven from the energy storage unit 19 to drive the second motor to apply more torque to the double permanent magnet synchronous motor, so that the output torque To of the dual permanent magnet synchronous motor can be greater than the output torque of the coupled engine; The motor has several times of short-term overload operation capability, and the main control unit has short-term control requirements and overload capability. The allowable value increases the torque setting value Tb of the second servo drive. The short-term value of To can be much larger than the maximum output torque of the engine. The two-motor output torque variation gradient motor depends on the current vector variation gradient, which can usually rise from zero in milliseconds. To the rated value, the output torque rise gradient of the two motors is much larger than that of the engine. With the solution of the present invention, when equipped with a dual motor with a total power equivalent to the engine capacity, the dual motor output shaft can obtain a larger short-time torque and a faster torque rise gradient than the engine, and the overall vehicle has better power performance. If only the same power is required, the power unit of the present invention is used, and there is a possibility of adapting a small displacement engine and a small capacity dual motor to improve economy.

3、 变矩和变速:  3, torque and speed:

发动机控制单元 20 按常规控制方式使发动机 1 转速跟随外部连 接的油门踏板变化, 主控单元 17 由第一速度 /位置传感器 3 获得当前 发动机的转速、 按预存的发动机最佳效率运行曲线的转速 -扭矩关系 数据求取当前转速的匹配扭矩、 并以此向第一伺服驱动器 18 提供设 定扭矩, 第一伺服驱动器 18 根据该扭矩设定值和通过第一速度 /位置 传感器 3 和第二速度 /位置传感器 14获得第一、 第二转子的相对位置 信号, 通过集电环 6向电机第二转子 5 的绕组动态输出相应的电流矢 量、 对电机进行扭矩伺服控制, 使第一电机第二转子 5 对第一转子 4 即发动机 1 的轴 2施加与发动机轴转向相反的相应扭矩。 发动机轴 2 承受的扭矩大小等于第一电机施加的扭矩, 与外负载无直接关联。 主 控单元 17 动态获取当前发动机 1 的转速、 按预存的发动机最佳效率 运行曲线的转速-扭矩关系规律给燃油发动机施加扭矩, 可使发动机 1 始终处于最佳效率运行曲线上, 输出相同的机械功率损耗最少的燃 油。 此时, 第一电机第二转子 5 将同样大小的扭矩直接送达双电机输 出轴 10、 经过输出齿轮 9、 减速齿轮 8、 差速器 7、 车轮驱动轴 13驱 动车辆运行。 与此同时, 第一电机将来自发动机 1 的多余动能转化为 电能输送到直流母线上。 主控单元 17 按发动机转速、 第一电机第二 转子 5 转速、 第一电机施加给发动机的扭矩、 第一电机和第一伺服驱 动器 18 的综合发电效率计算第一电机发电送到公共母线 16 的电功 率, 根据第二电机和储能单元 19 用电功率之和等于第一电机发电功 率的原则求取 B伺服驱动器 15 的扭矩设定值, 或还有分配给储能单 元 19 的充电功率。 第二伺服驱动器 15 通过第二速度 /位置传感器 14 得到第二电机第三转子 12的位置信号, 按上述主控单元 17给出的扭 矩设定值和第二电机第三转子 12 的位置信号对第二电机进行扭矩伺 服控制, 对输出轴 10加载相应的扭矩。 第二伺服驱动器 15从公共母 线吸取能量经第二电机转换为机械能, 与发动机 1 通过第一电机透过 的功率一起经过双电机输出轴 10、 输出齿轮 9、 减速齿轮 8、 差速器 7、 车轮驱动轴 13 驱动车辆运行。 当双电机输出的合成扭矩与行驶阻 力的相对大小发生变化时, 双电机驱动扭矩受其伺服驱动器伺服控 制, 与转速无关, 由此达到自动变速目的; 当主控单元 17 按驾驶需 求和发动机 1 最佳效率运行的需求改变双电机系统扭矩设定时, 伺服 驱动器实现装置变矩的目的。 The engine control unit 20 changes the engine 1 speed following the externally connected accelerator pedal in a conventional control manner, and the main control unit 17 obtains the current engine speed from the first speed/position sensor 3, and the running speed of the pre-stored engine optimum efficiency curve - The torque relationship data finds the matching torque of the current speed, and thereby provides the set torque to the first servo driver 18, according to which the first servo driver 18 passes the first speed/position sensor 3 and the second speed/ The position sensor 14 obtains the relative position signals of the first and second rotors, dynamically outputs corresponding current vectors to the windings of the second rotor 5 of the motor through the collector ring 6, and performs torque servo control on the motor to make the first rotor 2 of the first motor 5 A corresponding torque opposite to the steering of the engine shaft is applied to the first rotor 4, i.e., the shaft 2 of the engine 1. The engine shaft 2 is subjected to a torque equal to the torque applied by the first motor and is not directly related to the external load. The main control unit 17 dynamically acquires the current engine 1 speed, and applies the torque to the fuel engine according to the pre-stored engine-optimal efficiency running speed-torque relationship law, so that the engine 1 is always on the optimal efficiency running curve and outputs the same machine. The fuel with the least power loss. At this time, the first motor second rotor 5 directly supplies the same amount of torque to the dual motor output shaft 10, through the output gear 9, the reduction gear 8, the differential 7, and the wheel drive shaft 13 to drive the vehicle to operate. At the same time, the first motor converts excess kinetic energy from the engine 1 into electrical energy for delivery to the DC bus. The main control unit 17 calculates the first motor power generation to the common bus 16 according to the engine speed, the first motor second rotor 5 speed, the torque applied to the engine by the first motor, and the integrated power generation efficiency of the first motor and the first servo driver 18. The electric power is determined according to the principle that the sum of the electric power of the second motor and the energy storage unit 19 is equal to the power generated by the first motor, or the charging power assigned to the energy storage unit 19. The second servo driver 15 obtains the position signal of the third rotor 12 of the second motor through the second speed/position sensor 14, according to the twist given by the main control unit 17 The moment set value and the position signal of the second rotor 12 of the second motor perform torque servo control on the second motor, and the output shaft 10 is loaded with a corresponding torque. The second servo driver 15 extracts energy from the common busbar into mechanical energy via the second motor, and passes through the dual motor output shaft 10, the output gear 9, the reduction gear 8, and the differential 7 together with the power transmitted by the engine 1 through the first motor. The wheel drive shaft 13 drives the vehicle to operate. When the relative magnitude of the combined torque and the running resistance of the dual motor output changes, the driving torque of the two motors is controlled by the servo drive servo, independent of the speed, thereby achieving the purpose of automatic shifting; when the main control unit 17 is driven by the driving demand and the engine 1 The need for optimum efficiency operation changes the torque setting of the dual motor system, the servo drive achieves the purpose of torque change of the device.

4、 简化动力结构  4. Simplify the power structure

第一、 第二电机的共轴是双联永磁电机的输出轴 10, 发动机 1、 第一、 第二电机三个动力源是以电磁力耦合到双联永磁电机的输出轴 10, 简化了动力源间的机械连接; 发动机的输出轴 2 与双电机的输出 轴 10、 差速器 7、 驱动轴 13 无直接机械连接, 发动机 1 的动力是通 过第一电机的第一转子 4向第二转子 5、向双电机的输出轴 10耦合的, 主控单元 17 依据隔离、 接合过程的电磁扭矩变化规律向第一伺服驱 动器 18提供设定扭矩并控制第一电机向发动机轴 2施加相应的扭矩, 可以实现发动机轴 2 和双电机轴 10 隔离或按规律接合, 因此取代了 传统的离合器; 主控单元 17 可以通过第一、 第二伺服驱动器 18、 15 对双联永磁同步电机进行宽扭矩、 宽速度范围的快速调节, 取代了传 统的有级或连续变速装置, 本动力结构的减少了离合器、 变速器行星 齿轮等运动部件, 减少了离合器和变速器的操控机构, 使动力结构大 大简化。  The common axis of the first and second motors is the output shaft 10 of the double permanent magnet motor, and the three power sources of the engine 1, the first and the second motor are electromagnetically coupled to the output shaft 10 of the double permanent magnet motor, simplifying The mechanical connection between the power sources; the output shaft 2 of the engine is not directly mechanically coupled with the output shaft 10 of the dual motor, the differential 7 and the drive shaft 13, and the power of the engine 1 is passed through the first rotor 4 of the first motor. The two rotors 5 are coupled to the output shaft 10 of the dual motor, and the main control unit 17 supplies the set torque to the first servo driver 18 according to the electromagnetic torque variation rule of the isolation and engagement process, and controls the first motor to apply correspondingly to the engine shaft 2. Torque, the engine shaft 2 and the dual motor shaft 10 can be isolated or regularly engaged, thus replacing the conventional clutch; the main control unit 17 can widen the double permanent magnet synchronous motor through the first and second servo drives 18, 15 Rapid adjustment of torque and wide speed range, replacing the traditional stepped or continuously variable transmission, this power structure reduces the clutch, the transmission planet Moving parts such as gears reduce the clutch and transmission control mechanism, greatly simplifying the power structure.

Claims

权 利 要 求 Rights request 1. 一种油电混合动力车的动力结构, 包括: 发动机、 由第一电 机和第二电机组成的电机组、 输出齿轮、 减速齿轮和差速器, 其中第 一电机包括彼此电磁耦合的第一转子和第二转子, 第二电机包括彼此 电磁耦合的定子和第三转子, 第一转子的轴为该级联式电机组件的输 入轴, 第二转子的轴与第三转子共轴且作为该级联式电机组件的输出 轴, 第一转子的轴与发动机的输出轴直接连接, 在第一、 第二电机之 间的输出轴上安装有输出齿轮, 该输出齿轮经减速齿轮与差速器相 连, 该差速器与连接车轮的驱动轴相连, 其特征在于: A power structure of a hybrid electric vehicle, comprising: an engine, a motor unit composed of a first motor and a second motor, an output gear, a reduction gear, and a differential, wherein the first motor includes electromagnetic coupling with each other a rotor and a second rotor, the second motor including a stator and a third rotor electromagnetically coupled to each other, the shaft of the first rotor being an input shaft of the cascade motor assembly, and the shaft of the second rotor being coaxial with the third rotor and acting An output shaft of the cascade motor assembly, a shaft of the first rotor is directly connected to an output shaft of the engine, and an output gear is mounted on the output shaft between the first and second motors, the output gear is driven by a reduction gear and a differential speed Connected to the drive shaft that connects the wheels, characterized by: 所述油电混合动力车的动力结构还包括主控单元、 与该第一电机 相关联的第一伺服驱动器和与该第二电机相关联的第二伺服驱动器, 该第一伺服驱动器根据运行情况对第一转子和第二转子之间的耦合扭 矩进行伺服控制; 该第二伺服驱动器根据运行情况对定子和第三转子 之间的耦合扭矩进行伺服控制; 该主控单元用于根据发动机转速按预 存的发动机最佳经济运行曲线计算相应的匹配扭矩, 向第一伺服驱动 器送出对应的扭矩设定, 以及用于根据车的运行状况或驾驶要求对第 二伺服驱动器送出扭矩设定。  The power structure of the hybrid electric vehicle further includes a main control unit, a first servo drive associated with the first motor, and a second servo drive associated with the second motor, the first servo drive being operated according to the operation Servo control of the coupling torque between the first rotor and the second rotor; the second servo drive servo-controls the coupling torque between the stator and the third rotor according to the operation condition; the main control unit is used for pressing according to the engine speed The pre-stored optimal economic operating curve calculates a corresponding matching torque, sends a corresponding torque setting to the first servo drive, and sends a torque setting to the second servo drive according to the running condition or driving requirement of the vehicle. 2. 根据权利要求 1 所述的油电混合动力车的动力结构, 其特征 在于: 还包括发动机控制单元, 可接受主控单元的信号, 对发动机实 施速度控制或启停控制。  2. The power structure of a hybrid electric vehicle according to claim 1, further comprising: an engine control unit that can receive a signal from the main control unit to perform speed control or start/stop control on the engine. 3. 根据权利要求 1 所述的油电混合动力车的动力结构, 其特征 在于: 在第一转子的轴上安装有第一速度 /位置传感器, 该第一速度 / 位置传感器连接到第一伺服驱动器; 在第二转子与第三转子的共轴上 安装有第二速度 /位置传感器, 该第二速度 /位置传感器连接第一与第 二伺服驱动器, 该第一伺服驱动器响应于扭矩设定及该第一、 第二速 度 /位置传感器的反馈信号对第一转子和第二转子之间的耦合扭矩进行 伺服控制, 以实现发动机工作点独立于整车运行状态的独立调节; 该 第二伺服驱动器响应于扭矩设定及该第二速度 /位置传感器的反馈信号 对定子和第三转子之间的耦合扭矩进行伺服控制, 以实现第二电机对 整车的驱动。  3. The power structure of a hybrid electric vehicle according to claim 1, wherein: a first speed/position sensor is mounted on a shaft of the first rotor, and the first speed/position sensor is connected to the first servo a second speed/position sensor mounted on a common axis of the second rotor and the third rotor, the second speed/position sensor connecting the first and second servo drivers, the first servo driver responding to the torque setting and The feedback signals of the first and second speed/position sensors servo-control the coupling torque between the first rotor and the second rotor to achieve independent adjustment of the engine operating point independently of the vehicle operating state; the second servo driver The coupling torque between the stator and the third rotor is servo-controlled in response to the torque setting and the feedback signal of the second speed/position sensor to drive the second motor to the entire vehicle. 4. 根据权利要求 1 所述的油电混合动力车的动力结构, 其特征 在于: 所述第一电机为永磁同步电机, 其中在所述第一转子和第二转 子其中的一个上安装有永磁磁极, 在所述第一转子和第 转子其中的 另一个上安装有绕制在铁芯上的第一绕组; 所述第二电机为永磁同步 电机, 其中在所述第三转子和定子其中的一个上安装有永磁磁极, 在 所述第三转子和定子其中的另一个上安装有绕制在铁芯上的第二绕 组。 4. The power structure of a hybrid electric vehicle according to claim 1, characterized in that Wherein: the first motor is a permanent magnet synchronous motor, wherein a permanent magnet pole is mounted on one of the first rotor and the second rotor, and the other of the first rotor and the first rotor is mounted a first winding wound on the iron core; the second motor is a permanent magnet synchronous motor, wherein a permanent magnet pole is mounted on one of the third rotor and the stator, and the third rotor and the stator are The other of the two is mounted with a second winding wound on the core. 5. 根据权利要求 4 所述的油电混合动力车的动力结构, 其特征 在于: 所述第一绕组通过安装在其所在轴上的集电环与第一伺服驱动 器连接, 以获得到第一伺服驱动器的控制电流; 所述第二绕组布置成 以下情形之一: 该绕组布置在定子上并直接与第二伺服驱动器连接; 该绕组布置在第三转子上并经安装在所述输出轴上的集电环与第二伺 服驱动器连接。  5. The power structure of a hybrid electric vehicle according to claim 4, wherein: the first winding is connected to the first servo driver through a slip ring mounted on the shaft thereof, to obtain the first a control current of the servo drive; the second winding is arranged in one of the following cases: the winding is arranged on the stator and directly connected to the second servo drive; the winding is arranged on the third rotor and mounted on the output shaft The slip ring is connected to the second servo driver. 6. 根据权利要求 4 所述的油电混合动力车的动力结构, 其特征 在于: 所述第一、 第二电机分别是永磁同步电机或无刷直流电机。  6. The power structure of a hybrid electric vehicle according to claim 4, wherein: the first and second motors are respectively a permanent magnet synchronous motor or a brushless DC motor. 7. 根据权利要求 1 所述的油电混合动力车的动力结构, 其特征 在于: 第一伺服驱动器和第二伺服驱动器通过公共直流母线连接, 公 共直流母线还连接储能单元, 用以根据主控单元要求和自身充放电策 略从直流母线获取电能存储于其内, 或从其内获取电能输送至直流母 线。  7. The power structure of a hybrid electric vehicle according to claim 1, wherein: the first servo driver and the second servo driver are connected by a common DC bus, and the common DC bus is further connected to the energy storage unit for The control unit requires itself and its own charge and discharge strategy to obtain electrical energy from the DC bus and store it in or from it to the DC bus. 8. 根据权利要求 7 所述的油电混合动力车的动力结构, 其特征 在于: 所述储能单元包括电容、 蓄电池及其充 电控制和保护线路。  8. The power structure of a hybrid electric vehicle according to claim 7, wherein: said energy storage unit comprises a capacitor, a battery, and a charging control and protection circuit thereof. 9. 根据权利要求 1 所述的油电混合动力车的动力结构, 其特征 在于: 所述主控单元主体为计算机。  9. The power structure of a hybrid electric vehicle according to claim 1, wherein: the main control unit is a computer. 10. 根据权利要求 9 所述的油电混合动力车的动力结构, 其特征 在于: 所述主控单元还存储有油门踏板开度与驱动扭矩设定值关系数 据、 储能单元电压与充电需求功率关系数据, 以及制动踏板开度与制 动扭矩关系数据、 变速控制程序, 该主控单元外部连接油门踏板开度 传感器、 制动踏板角度传感器、 各种控制命令开关。  10. The power structure of a hybrid electric vehicle according to claim 9, wherein: the main control unit further stores relationship data between an accelerator pedal opening degree and a driving torque setting value, an energy storage unit voltage, and a charging requirement. The power relationship data, the brake pedal opening degree and the braking torque relationship data, the shift control program, the main control unit externally connected to the accelerator pedal opening degree sensor, the brake pedal angle sensor, and various control command switches. 11. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 控制单元根据其内部存储的以下数据中的至少一个来控制第 一伺服驱动器和 /或第二伺服驱动器, 进而控制第一电机和 /或第二电 机的运行: 发动机最佳效率曲线上的转速 -扭矩匹配数据; 11. The power structure of a hybrid electric vehicle according to claim 10, wherein: the control unit controls the first servo driver and/or the second servo driver according to at least one of the following data stored therein, and further Controlling the operation of the first motor and/or the second motor: Speed-torque matching data on the engine's best efficiency curve; 最佳效率曲线的经济运行区的功率上限和下限值;  The upper and lower power limits of the economic operating zone of the optimal efficiency curve; 油门踏板角度与驱动扭矩设定值关系数据;  Data relating to the accelerator pedal angle and the driving torque setting value; 储能单元电压与充电需求功率关系数据;  Data relating to energy storage unit voltage and charging demand power; 制动踏板角度与制动扭矩关系数据; 以及  Brake pedal angle and brake torque relationship data; 变速控制程序。  Variable speed control program. 12. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 当对混合动力车实施启动时, 主控单元控制第一伺服驱动器, 使第一电机的第一转子和第二转子之间相互作用扭矩为零, 并且根据 油门踏板角度与驱动扭矩设定值关系通过第二伺服驱动器对第二电机 进行扭矩控制, 输出启动运转扭矩。  12. The power structure of a hybrid electric vehicle according to claim 10, wherein: when the hybrid vehicle is started, the main control unit controls the first servo drive to make the first rotor and the first motor of the first motor The interaction torque between the two rotors is zero, and the second motor is torque-controlled by the second servo driver according to the relationship between the accelerator pedal angle and the driving torque setting value, and the starting operation torque is output. 13. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 启动后, 当驱动功率需求与储能单元充电功率需求之和大于 预置的门限值时, 通知发动机控制单元启动发动机运行。  13. The power structure of a hybrid electric vehicle according to claim 10, wherein: after starting, when the sum of the driving power demand and the charging power demand of the energy storage unit is greater than a preset threshold, the engine control is notified. The unit starts the engine running. 14. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 当对混合动力车实施正常行车驱动时, 主控单元一方面通过 第一电机系统控制发动机运行于最佳经济运行曲线上, 一方面根据驾 驶需求控制第二电机系统的输出扭矩。 在大多数运行情况下, 第一电 机系统发电功率全部被用于第二电机系统驱动, 或第二电机系统发电 功率全部被用于第一电机系统驱动, 除非储能单元根据自身控制策略 或受主控单元指令而主动提出充放电要求, 所有发电能量不经过储能 单元的充放电过程。  14. The power structure of a hybrid electric vehicle according to claim 10, wherein: when a normal driving drive is applied to the hybrid vehicle, the main control unit controls the engine to operate at an optimal economy through the first motor system. On the running curve, on the one hand, the output torque of the second motor system is controlled according to the driving demand. In most operating situations, the first motor system power generation is all used for the second motor system drive, or the second motor system power generation is all used for the first motor system drive, unless the energy storage unit is controlled according to its own control strategy. The main control unit instructs to actively propose charging and discharging requirements, and all power generation energy does not pass through the charging and discharging process of the energy storage unit. 15. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 当对混合动力车实施制动时, 主控单元根据制动踏板角度控 相同的负载扭矩对混合动力车实施有限制动力制动; 和  15. The power structure of a hybrid electric vehicle according to claim 10, wherein: when braking the hybrid vehicle, the main control unit controls the hybrid vehicle according to the same load torque of the brake pedal angle. Limited dynamic braking; and 根据制动踏板角度与制动扭矩关系通过第二伺服驱动器控制第二 电机对外输出制动扭矩。  The second motor is controlled to output the braking torque to the outside by the second servo driver according to the brake pedal angle and the braking torque. 16. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 制动时, 外负载动能通过第一电机系统或第二电机系统转化 为电能并且将电能输送到直流母线上。  16. The power structure of a hybrid electric vehicle according to claim 10, wherein: during braking, external load kinetic energy is converted into electric energy by the first motor system or the second motor system and the electric energy is transmitted to the DC bus. . 17. 根据权利要求 16 所述的油电混合动力车的动力结构, 其特 征在于: 制动时, 储能单元主动从公共直流母线获取电能储存至其内。17. The power structure of a hybrid electric vehicle according to claim 16, wherein The sign is: When braking, the energy storage unit actively takes electrical energy from the common DC bus to store it. 18. 根据权利要求 17 所述的油.电混合动力车的动力结构, 其特 征在于: 如果在制动时, 回收电能功率过大使储能单元的充电过程来 不及吸收此能量, 导致直流母线电压上升至预定值; 或回收能量过多, 储能单元不足以存储这些能量导致直流母线电压上升至预定值时, 储 能单元内部的能量泄放保护装置会启动泄放, 将多余电能经制动电阻 转变为热能消耗掉。 18. The power structure of an electric hybrid electric vehicle according to claim 17, wherein: if the power of the recovered electric energy is too large during braking, the charging process of the energy storage unit is too late to absorb the energy, thereby causing the DC bus voltage to rise. To a predetermined value; or if the energy is too much, the energy storage unit is insufficient to store the energy, and the DC bus voltage rises to a predetermined value, the energy bleed protection device inside the energy storage unit starts to bleed, and the excess energy is passed through the braking resistor. The conversion to heat is consumed. 19. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 倒车时, 主控单元根据反向运行需求、 油门踏板角度控制第 一伺服驱动器, 使第一电机的第一转子和第二转子之间相互作用扭矩 为零; 并且根据油门踏板角度与驱动扭矩设定值关系通过第二伺服驱 动器控制第二电机输出倒车驱动扭矩。  19. The power structure of a hybrid electric vehicle according to claim 10, wherein: when reversing, the main control unit controls the first servo drive according to a reverse running demand and an accelerator pedal angle to make the first motor first. The interaction torque between the rotor and the second rotor is zero; and the second motor outputs the reverse driving torque through the second servo driver according to the accelerator pedal angle and the driving torque set value relationship. 20. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 当双电机输出轴的总输出扭矩与车的负载扭矩大小之间发生 相对变化, 则车速自动无级变化, 总输出扭矩只受主控单元及各伺服 驱动器控制, 与车速不直接关联。  20. The power structure of a hybrid electric vehicle according to claim 10, wherein: when a relative change occurs between a total output torque of the output shaft of the dual motor and a load torque of the vehicle, the vehicle speed automatically changes steplessly. The total output torque is only controlled by the main control unit and each servo drive and is not directly related to the vehicle speed. 21. 根据权利要求 10 所述的油电混合动力车的动力结构, 其特 征在于: 当驾驶者改变油门踏板角度, 则发动机转速相应变化, 第一 电机透过扭矩亦相应变化, 同时主控单元控制第二电机系统输出相应 扭矩, 以可实现输出扭矩的无级调整。  21. The power structure of a hybrid electric vehicle according to claim 10, wherein: when the driver changes the accelerator pedal angle, the engine speed changes accordingly, and the first motor transmission torque also changes accordingly, and the main control unit The second motor system is controlled to output a corresponding torque to achieve stepless adjustment of the output torque. 22. 根据权利要求 20 所述的油电混合动力车的动力结构, 其特 征在于: 主控单元根据油门踏板的角度和角度的变化快慢以及第二电 机系统的短时过载能力, 控制第二电机系统输出短时过载扭矩, 以提 高整车的动力性能和操作灵敏性。  22. The power structure of a hybrid electric vehicle according to claim 20, wherein: the main control unit controls the second motor according to a speed change of the angle and angle of the accelerator pedal and a short-time overload capability of the second motor system. The system outputs short-time overload torque to improve the vehicle's dynamic performance and operational sensitivity. 23. 一种油电混合动力车的动力结构的运行控制方法, 其中, 所 述油电混合动力车的动力结构包括: 发动机、 由第一电机和第二电机 组成的电机组、 输出齿轮、 减速齿轮和差速器, 其中第一电机包括彼 此电磁耦合的第一转子和第二转子, 第二电机包括彼此电磁耦合的定 子和第三转子, 第一转子的轴为该级联式电机组件的输入轴, 第二转 子的轴与第三转子共轴且作为该级联式电机组件的输出轴, 第一转子 的轴与发动机的输出轴直接连接, 在第一、 第二电机之间的输出轴上 安装有输出齿轮, 该输出齿轮经减速齿轮与差速器相连, 该差速器与 连接车轮的驱动轴相连, 所述油电混合动力车的动力结构还包括主控 单元、 与该第一电机相关联的第一伺服驱动器和与该第二电机相关联 的第二伺服驱动器, 所述运行控制方法包括以下步骤: 23. An operation control method for a power structure of a hybrid electric vehicle, wherein the power structure of the hybrid electric vehicle comprises: an engine, a motor group composed of a first motor and a second motor, an output gear, and a deceleration a gear and a differential, wherein the first electric machine includes a first rotor and a second rotor electromagnetically coupled to each other, the second electric machine including a stator and a third rotor electromagnetically coupled to each other, the shaft of the first rotor being the cascading motor assembly An input shaft, a shaft of the second rotor being coaxial with the third rotor and serving as an output shaft of the cascade motor assembly, the shaft of the first rotor being directly connected to the output shaft of the engine, and the output between the first and second motors An output gear is mounted on the shaft, and the output gear is connected to the differential via a reduction gear, and the differential a drive shaft connecting the wheels, the power structure of the hybrid electric vehicle further comprising a main control unit, a first servo drive associated with the first motor, and a second servo drive associated with the second motor, The operation control method includes the following steps: 该主控单元根据发动机转速按预存的发动机最佳经济运行曲线计 算相应的匹配扭矩, 向第一伺服驱动器送出对应的扭矩设定, 并根据 车的运行状况或驾驶要求对第二伺服驱动器送出扭矩设定;  The main control unit calculates a corresponding matching torque according to the pre-stored optimal economic running curve of the engine according to the engine speed, sends a corresponding torque setting to the first servo driver, and sends a torque to the second servo driver according to the running condition or driving requirement of the vehicle. set up; 该第一伺服驱动器根据运行情况对第一转子和第二转子之间的耦 合扭矩进行伺服控制, 该第二伺服驱动器根据运行情况对定子和第三 转子之间的耦合扭矩进行伺服控制。  The first servo driver servo-controls a coupling torque between the first rotor and the second rotor according to an operation condition, and the second servo driver servo-controls a coupling torque between the stator and the third rotor according to an operation condition. 24. 根据权利要求 23 所述的油电混合动力车的动力结构的运行 控制方法, 其特征在于: 对第一转子和第二转子之间的耦合扭矩进行 伺服控制的步骤包括以下步骤:  24. The operation control method of a power structure of a hybrid electric vehicle according to claim 23, wherein the step of servo-controlling the coupling torque between the first rotor and the second rotor comprises the following steps: 第一伺服驱动器从第一速度 /位置传感器获取第一转子的绝对位置 信号 θ ρ 从第二速度 /位置传感器获取第二转子的绝对位置信号 θ 2, 求取第一转子相对于第二转子的位置角度 ( - θ 2 ) ; The first servo driver acquires the absolute position signal θ ρ of the first rotor from the first speed/position sensor, and acquires the absolute position signal θ 2 of the second rotor from the second speed/position sensor to obtain the first rotor relative to the second rotor Position angle ( - θ 2 ); 按电流矢量与反电势矢量同相位的原则获取第一绕组电流矢量的 方向;  Obtaining the direction of the current vector of the first winding according to the principle that the current vector and the back EMF vector are in phase; 读取来自控制单元的扭矩设定值, 计算电流矢量的大小; 求取三相电流的瞬时给定值 ial、 ibl、 icl ; Reading the torque set value from the control unit, calculating the magnitude of the current vector; obtaining the instantaneous setpoints i al , i bl , i cl of the three-phase current; 分别进行三相电流闭环控制; 以及  Perform three-phase current closed-loop control separately; 驱动功率放大电路。  Drive the power amplifier circuit. 25. 根据权利要求 23 所述的油电混合动力车的动力结构的运行 控制方法, 其特征在于: 对定子和第三转子之间的耦合扭矩进行伺服 控制的步骤包括以下步骤:  The operation control method for a power structure of a hybrid electric vehicle according to claim 23, wherein the step of servo-controlling the coupling torque between the stator and the third rotor comprises the following steps: 第二伺服驱动器从第二速度 /位置传感器获取第三转子的绝对位置 信号 θ 2; The second servo driver acquires the absolute position signal θ 2 of the third rotor from the second speed/position sensor; 按电流矢量与反电势矢量同相位的原则获取第二绕组电流矢量的 方向;  Obtaining the direction of the second winding current vector according to the principle that the current vector and the back EMF vector are in phase; 读取来自控制单元的扭矩设定值, 计算电流矢量的大小; 求取三相电流的瞬时给定值 ia2、 ib2、 ic2; Reading the torque set value from the control unit, calculating the magnitude of the current vector; obtaining the instantaneous setpoints i a2 , i b2 , i c2 of the three-phase current; 分别进行三相电流闭环控制; 以及  Perform three-phase current closed-loop control separately; 驱动功率放大电路。 Drive the power amplifier circuit. 26. 根据权利要求 23 所述的油电混合动力车的动力结构的运行 控制方法, 其特征在于: 所述主控单元主体为计算机, 其内部还存储 有油门踏板开度与驱动扭矩设定值关系数据、 储能单元电压与充电需 求功率关系数据, 以及制动踏板开度与制动扭矩关系数据、 变速控制 程序, 该主控单元外部连接油门踏板开度传感器、 制动踏板角度传感 器、 各种控制命令开关; 该控制单元根据其内部存储的以下数据中的 至少一个来控制第一伺服驱动器和 /或第二伺服驱动器, 进而控制第一 电机和 /或第二电机的运行: 26. The operation control method for a power structure of a hybrid electric vehicle according to claim 23, wherein: the main control unit body is a computer, and an accelerator pedal opening degree and a driving torque setting value are also stored therein. Relational data, energy storage unit voltage and charging demand power relationship data, and brake pedal opening degree and braking torque relationship data, shift control program, external control unit externally connected accelerator pedal opening degree sensor, brake pedal angle sensor, each a control command switch; the control unit controls the first servo driver and/or the second servo driver according to at least one of the following data stored therein, thereby controlling the operation of the first motor and/or the second motor: 发动机最佳效率曲线上的转速 -扭矩匹配数据;  Speed-torque matching data on the engine's best efficiency curve; 最佳效率曲线的经济运行区的功率上限和下限值; ― 油门踏板角度与驱动扭矩设定值关系数据;  The upper and lower power limits of the economic operating zone for the best efficiency curve; ― data on the relationship between the accelerator pedal angle and the drive torque setpoint; 储能单元电压与充电需求功率关系数据;  Data relating to energy storage unit voltage and charging demand power; 制动踏板角度与制动扭矩关系数据; 以及  Brake pedal angle and brake torque relationship data; 变速控制程序。  Variable speed control program. 27. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 所述对第一转子和第二转子之间的耦合扭矩进行伺服控制的步驟 包括: 当对混合动力车实施启动时, 主控单元控制第一伺服驱动器, 使第一电机的第一转子和第二转子之间相互作用扭矩为零; 以及  27. The control method of a power structure according to claim 26, wherein: the step of servo-controlling a coupling torque between the first rotor and the second rotor comprises: when a startup is performed on the hybrid vehicle, The main control unit controls the first servo driver such that the interaction torque between the first rotor and the second rotor of the first motor is zero; 所述对定子和第三转子之间的耦合扭矩进行伺服控制的步骤包 括: 根据油门踏板角度与驱动扭矩设定值关系通过第二伺服驱动器对 第二电机进行扭矩控制, 输出启动运转扭矩。  The step of servo-controlling the coupling torque between the stator and the third rotor includes: torque-controlling the second motor by the second servo driver according to the relationship between the accelerator pedal angle and the driving torque setting value, and outputting the starting operating torque. 28. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 启动后, 当驱动功率需求与储能单元充电功率需求之和大于预置 的门限值时, 通知发动机控制单元启动发动机运行。  28. The control method of a power structure according to claim 26, wherein: after starting, when the sum of the driving power demand and the energy storage unit charging power demand is greater than a preset threshold, notifying the engine control unit to start the engine run. 29. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 当对混合动力车实施正常行车驱动时, 主控单元一方面通过第一 电机系统控制发动机运行于最佳经济运行曲线上, 一方面根据驾驶需 求控制第二电机系统的输出扭矩。 在大多数运行情况下, 第一电机系 统发电功率全部被用于第二电机系统驱动, 或第二电机系统发电功率 全部被用于第一电机系统驱动, 除非储能单元根据自身控制策略或受 主控单元指令而主动提出充放电要求, 所有发电能量不经过储能单元 的充放电过程。 29. The control method of a power structure according to claim 26, wherein: when the hybrid vehicle is driven by the normal driving, the main control unit controls the engine to run on the optimal economic running curve through the first motor system. On the one hand, the output torque of the second motor system is controlled according to the driving demand. In most operating situations, the first motor system power generation is all used for the second motor system drive, or the second motor system power generation is all used for the first motor system drive, unless the energy storage unit is controlled according to its own control strategy. The main control unit instructs to actively propose charging and discharging requirements, and all power generation energy does not pass through the charging and discharging process of the energy storage unit. 30. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 当对混合动力车实施制动时 , 主控单元根据制动踏板角度控制第 的负载扭矩对混合动力车实施有限制动力制动; 和 30. The control method of a power structure according to claim 26, wherein: when braking the hybrid vehicle, the main control unit controls the hybrid load vehicle according to the brake pedal angle to control the hybrid vehicle. Braking; and 根据制动踏板角度与制动扭矩关系通过第二伺服驱动器控制第二 电机对外输出制动扭矩。  The second motor is controlled to output the braking torque to the outside by the second servo driver according to the brake pedal angle and the braking torque. 31. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 制动时, 外负载动能通过第一电机系统或第二电机系统转化为电 能并且将电能输送到直流母线上。  31. A method of controlling a power structure according to claim 26, wherein: during braking, the external load kinetic energy is converted to electrical energy by the first motor system or the second motor system and the electrical energy is delivered to the DC bus. 32. 根据权利要求 31所述的动力结构的控制方法, 其特征在于: 制动时, 储能单元主动从公共直流母线获取电能储存至其内。 32. The control method of a power structure according to claim 31, wherein: when braking, the energy storage unit actively acquires electric energy from the common DC bus to be stored therein. 33. 根据权利要求 32所述的动力结构的控制方法, 其特征在于: 如果在制动时, 回收电能功率过大使储能单元的充电过程来不及 吸收此能量, 导致直流母线电压上升至预定值; 或回收能量过多, 储 能单元不足以存储这些能量导致直流母线电压上升至预定值时, 储能 单元内部的能量泄放保护装置会启动泄放, 将多余电能经制动电阻转 变为热能消耗掉。 33. The method of controlling a power structure according to claim 32, wherein: if the power of the recovered electrical energy is too large during braking, the charging process of the energy storage unit is too late to absorb the energy, causing the DC bus voltage to rise to a predetermined value; Or if the energy is too much, and the energy storage unit is insufficient to store the energy, the DC bus voltage rises to a predetermined value, and the energy bleed protection device inside the energy storage unit starts to bleed, and the excess energy is converted into heat energy consumption through the braking resistor. Drop it. 34. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 倒车时, 主控单元根据反向运行需求、 油门踏板角度控制第一伺 服驱动器, 使第一电机的第一转子和第二转子之间相互作用扭矩为 零, 并且根据油门踏板角度与驱动扭矩设定值关系通过第二伺服驱动 器控制第二电机输出倒车驱动扭矩。  The control method of the power structure according to claim 26, wherein: when reversing, the main control unit controls the first servo driver according to the reverse running demand and the accelerator pedal angle, so that the first rotor and the first motor of the first motor The interaction torque between the two rotors is zero, and the second motor outputs the reverse driving torque through the second servo driver according to the accelerator pedal angle and the driving torque set value relationship. 35. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 当双电机输出轴的总输出扭矩与车的负载扭矩大小之间发生相对 变化, 车速自动无级变化, 总输出扭矩只受主控单元及各伺服驱动器 控制, 与车速不直接关联。  35. The control method of a power structure according to claim 26, wherein: when a total output torque of the dual motor output shaft and a load torque of the vehicle are relatively changed, the vehicle speed is automatically steplessly changed, and the total output torque is only Controlled by the main control unit and each servo drive, it is not directly related to the vehicle speed. 36. 根据权利要求 26所述的动力结构的控制方法, 其特征在于: 当驾驶者改变油门踏板角度, 发动机转速相应变化, 第一电机透 过扭矩亦相应变化, 同时主控单元控制第二电机系统输出相应扭矩, 由此, 可实现输出扭矩的无级调整。  36. The method of controlling a power structure according to claim 26, wherein: when the driver changes the accelerator pedal angle, the engine speed changes correspondingly, the first motor transmission torque also changes accordingly, and the main control unit controls the second motor. The system outputs the corresponding torque, thereby enabling stepless adjustment of the output torque. 37. 根据权利要求 36所述的动力结构的控制方法, 其特征在于: 主控单元根据油门踏板的角度和角度的变化快慢, 可依据第二电 机系统的短时过载能力, 控制第二电机系统输出短时过载扭矩, 以提 高整车的动力性能和操作灵敏性。 37. The control method of a power structure according to claim 36, wherein: the main control unit changes speed according to an angle and an angle of the accelerator pedal, and can be based on the second power The short-time overload capability of the machine system controls the second motor system to output short-time overload torque to improve the dynamic performance and operational sensitivity of the vehicle.
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