WO2009024278A1 - Composite component having light emitting diodes and method for producing same - Google Patents
Composite component having light emitting diodes and method for producing same Download PDFInfo
- Publication number
- WO2009024278A1 WO2009024278A1 PCT/EP2008/006637 EP2008006637W WO2009024278A1 WO 2009024278 A1 WO2009024278 A1 WO 2009024278A1 EP 2008006637 W EP2008006637 W EP 2008006637W WO 2009024278 A1 WO2009024278 A1 WO 2009024278A1
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- Prior art keywords
- light
- composite component
- emitting diode
- transparent
- component according
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/18—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only
- B32B37/182—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only one or more of the layers being plastic
- B32B37/185—Laminating sheets, panels or inserts between two discrete plastic layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
- B60Q3/70—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by the purpose
- B60Q3/78—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by the purpose for generating luminous strips, e.g. for marking trim component edges
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F13/00—Illuminated signs; Luminous advertising
- G09F13/20—Illuminated signs; Luminous advertising with luminescent surfaces or parts
- G09F13/22—Illuminated signs; Luminous advertising with luminescent surfaces or parts electroluminescent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/414—Translucent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/60—In a particular environment
- B32B2309/68—Vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
- F21V33/006—General building constructions or finishing work for buildings, e.g. roofs, gutters, stairs or floors; Garden equipment; Sunshades or parasols
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2121/00—Use or application of lighting devices or systems for decorative purposes, not provided for in codes F21W2102/00 – F21W2107/00
- F21W2121/008—Use or application of lighting devices or systems for decorative purposes, not provided for in codes F21W2102/00 – F21W2107/00 for simulation of a starry sky or firmament
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present invention relates to a composite component comprising two plastic layers, at least one of which is transparent or translucent, and arranged therebetween at least one light emitting diode and at least two electrical conductors, a method for producing such a composite component and its use as lighting, information, Information, communication or signaling element, in particular in the interior or exterior of buildings and in air, water and land vehicles.
- EP 1 346 822 A1 describes achingdachverbundglaselement, which is composed of two transparent glass panes and an intermediate connection layer.
- the bonding layer consists of a cast resin layer or a laminated safety glass (VSG) - plastic film with embedded LEDs.
- the power is supplied via a cable embedded in the connection layer or alternatively via one or more transparent, electrically conductive layers.
- a flat glass sheet composite in which light-emitting diodes are arranged between a base glass pane and a cover glass pane, which are held together by a polyvinyl butyral (PVB) film.
- the light-emitting diodes are located on the base glass pane and are preferably supplied with low-voltage direct current via substantially invisible conductor tracks on the base glass pane, as a result of which the light-emitting diodes appear to float freely in the glass.
- Such a flat glass sheet composite can be used inter alia to obtain desired atmospheric lighting effects. With a suitable arrangement of several light emitting diodes, information, e.g. Symbols or fonts, and in the targeted control of the LEDs and marquees are displayed.
- the known transparent LED laminated glass elements with light-emitting diodes arranged between two mineral glass panes have a number of disadvantages on, whereby certain applications, in particular the use in the aviation industry, are not possible or only to a very limited extent.
- the conventional LED laminated glass elements often have too high a weight due to the mineral glass panes used for the specific application.
- Mineral glass is also limited or deformable, so far mostly worked with flat glass plates (flat glass). This complicates or prevents the use of LED flat glass composite elements for applications in which a non-planar shape is desired.
- the processing of mineral glass can be difficult, which can result in increased costs.
- the present invention is therefore based on the object to provide a transparent or translucent component with at least one integrated light-emitting diode, which has a low weight, can take various forms, can be produced in a simple manner and is suitable for use in the interior or exterior of Buildings and in air, water and land vehicles.
- a first subject of the present invention is a composite component which comprises two plastic layers, at least one of which is transparent or translucent, and an intermediate layer, which is preferably transparent or translucent, between the plastic layers, the intermediate layer comprising at least one light-emitting diode and at least two electrical conductors which are part of a circuit comprises.
- the intermediate layer is in contact with the inner surfaces of the two plastic layers, so that the two plastic layers are connected to one another via the intermediate layer.
- the composite component according to the invention has a significantly lower weight due to the use of plastic instead of glass. Furthermore, the processing properties of usable in the context of the present invention
- the plastic used in the present invention can be easily in almost any shapes are reshaped.
- the composite component according to the invention can therefore be produced in principle in any shape and dimension and is therefore not limited to planar embodiments.
- a coloring or coating of thermoplastics, a preferably used plastic in a simple manner possible. Due to the freely selectable dimensions of the composite component according to the invention, the possibility of disposing of the light-emitting diodes and the preferably invisible power lines, the composite component according to the invention can be used in various ways in the interior or exterior of buildings and in air, water and land vehicles, for example as lighting, information , Reference, communication or signaling element.
- the transparent or translucent plastic layer can consist of non-thermoplastic, transparent or translucent plastics, such as thermoset semifinished products or duroplastic molding compositions or transparent prepregs, in particular castable transparent polyurethane.
- non-thermoplastic, transparent or translucent plastics such as thermoset semifinished products or duroplastic molding compositions or transparent prepregs, in particular castable transparent polyurethane.
- deformable transparent or translucent plastics, in particular transparent or translucent thermoplastics are used. These preferably meet the stringent fire safety and safety requirements prescribed for the particular application, such as the fire requirements for cabin components of civil aviation.
- Suitable transparent or translucent thermoplastics include PPSU, PEI, PSU, PC, PMMA, PET and PS.
- PPSU, PEI and PC plastics modified with fire-retardant additives are preferably used which fulfill the fire requirements of the FAA and the Airbus internal requirement according to ABD 0031.
- a particularly preferred transparent or translucent thermoplastic in the context of the present invention is a polyphenylsulfone (PPSU) thermoplastic.
- PPSU polyphenylsulfone
- An example of this is the EUROPLEX® PPSU material marketed by Röhm GmbH, Darmstadt, which is approved for aviation.
- the degree of transparency or translucency of a plastic depends on the respective specifications. If, for example, points of light are to be perceived individually and sharply, a clear, transparent, as colorless plastic as possible should be selected.
- transparent refers to the property of a material to be transparent, i. to transmit electromagnetic radiation in the visible range. Transparent or transparent is a material in general then,
- transparent or translucent layer in the sense of the present invention comprises layers that are completely transparent or translucent or due to the presence of non-transparent or translucent elements, such as light-emitting diodes , in essential o areas are transparent or translucent.
- the term “layer” refers to a planar expanded unitary material that may be over, under, or between others.
- the term “layer” in this case does not imply any particular thickness and as such does not disclose the material of which the layer is composed and / or its properties, such as flexibility, deformability, etc.
- a “layer” in the sense of the present invention may have any extension or shape.
- the composite component according to the invention may also have further layers located on at least one of its outer sides, such as lacquer layers, color layers, further plastic layers of the above-defined materials, etc., the resulting composite component having at least partial regions that are transparent or translucent are and in which at least one light emitting diode is arranged.
- the thickness of the layers present in the composite component according to the invention results from the materials used, their properties and the intended use of the composite component according to the invention.
- the thicknesses of the at least two plastic layers which may be the same or different, depend, for example, on the required property, such as stability, optical effect to be achieved, light transmission, etc.
- At least one light-emitting diode is used in the present invention, since light-emitting diodes consume little energy, are insensitive to vibrations, have a long life and, in particular, generate little heat.
- Commercially available LEDs which emit white light or a light in one color, such as, for example, blue, green, red, yellow and mixed colors and pastel shades, can be used as light-emitting diodes in the present invention.
- Suitable for use in the present invention are also light-emitting diodes with changeable light colors.
- the light-emitting diodes which can be used within the scope of the present invention can also emit light in one or more directions, for example in opposite directions.
- any number of light-emitting diodes in any arrangement can be used in the present invention.
- the arrangement of the light-emitting diodes can be selected, for example, such that geometric patterns, such as "grids", circles, lines and other geometric arrangements, as well as irregular patterns, such as a starry sky, for lighting or aesthetic purposes, or symbols, pictograms, fonts, etc., as information, information, communication or signal element
- the light-emitting diodes can also be selectively controlled, whereby, for example, marquees can be generated.
- the at least one light-emitting diode is supplied with power via at least two electrical conductors which, together with the at least one light-emitting diode, form part of a light-emitting diode Circuit are.
- the "electrical conductor" according to the present invention is generally referred to a material that can conduct electricity.
- the electrical conductors according to the present invention are either transparent or visible.
- the at least two electrical conductors are transparent, since transparent conductors do not disturb the overall aesthetic impression of the composite component.
- the power supply is preferably low-voltage current, in particular a low-voltage direct current, for example 12 V DC, 24 V. DC or 48 V DC, used.
- the at least two electrical conductors are designed in the form of conductor tracks.
- Conductor tracks in the context of the present invention are narrow and thin electrically conductive layers which are applied to a given substrate by a method known in the art, such as vapor deposition, spraying, vaporization or sputtering. These electrically conductive layers may consist of a metal, a metal alloy or a metal oxide.
- a particularly preferred electrical conductor for use in the present invention is a transparent conductor made of a transparent, conductive metal oxide.
- the transparent, conductive metal oxide is preferably indium tin oxide (UO), indium-doped zinc oxide, aluminum-doped zinc oxide, antimony-doped tin oxide or fluorine-doped tin oxide.
- UO indium tin oxide
- indium-doped zinc oxide aluminum-doped zinc oxide
- antimony-doped tin oxide or fluorine-doped tin oxide is particularly suitable in the context of the present invention.
- the at least two electrical conductors and the at least one light-emitting diode of the conductor and light-emitting diode arrangement can be arranged in different ways in the intermediate layer located between the two plastic layers.
- the at least one light-emitting diode and the at least two electrical conductors of the conductor and light-emitting diode arrangement are applied directly to one of the inner surfaces of the two plastic layers.
- the term "direct” in this context means that at least a part of at least one conductor and / or at least one light-emitting diode is in direct contact with one of the inner surfaces of the plastic layers.
- one or more conductors may also run directly on the inner surface of one of the two plastic layers and one or more other conductors may run directly on the inner surface of the other of the two plastic layers. It is conceivable, for example, that the conductors which serve to direct the current to the light-emitting diodes run directly on the inner surface of one of the two plastic layers, while the conductors which serve to return the current run directly on the inner surface of the other of the two plastic layers , The light-emitting diodes can be arranged either on one, the other or both inner surfaces of the two plastic layers. Mixed forms of these arrangements are conceivable.
- the at least two electrical conductors and the at least one light-emitting diode of the conductor and light-emitting diode arrangement are arranged so that the electrical conductors in the interior of the intermediate layer, i. without direct contact with the inner surfaces of the two plastic layers, and also the LEDs are embedded in the intermediate layer, without direct contact with the inner surfaces of the plastic layers.
- a light-emitting diode (LED) film is used as a conductor and light-emitting diode arrangement.
- This consists of a transparent or translucent, non-conductive plastic substrate and at least two electrical conductors and at least one light emitting diode.
- the at least two electrical conductors and the at least one light-emitting diode are arranged on the transparent or translucent, non-conductive plastic substrate and form part of a circuit.
- the transparent or translucent, non-conductive plastic substrate is preferably a film of a transparent or translucent plastic, such as, for example, polyethylene terephthalate (PET).
- the electrical conductors and the light-emitting diodes are as defined above, wherein as electrical conductors preferably transparent conductor tracks are used, which consist for example of a transparent, conductive metal oxide described above.
- the light-emitting diode foil is preferably arranged in the interior of the intermediate layer and embedded in it, i. is not in direct contact with the inner surfaces of the two plastic layers.
- the two plastic layers of the composite component according to the invention can be connected to one another via mechanical fastening means, such as clamps, clamps, etc. be his.
- the intermediate layer can contain spacers, which are preferably transparent or translucent and consist, for example, of an aforementioned thermoplastic material, and / or other transparent or translucent substances, such as fillers, and / or air, and / or other materials Plastic layers on the preferably transparent or translucent intermediate layer releasably connect to each other.
- the intermediate layer preferably comprises at least one adhesive layer, which ensures that the two plastic layers are firmly connected to one another via the intermediate layer and / or the plastic layers maintain a required or desired distance from one another.
- the intermediate layer is preferably transparent or translucent
- the at least one adhesive layer is preferably also made of a transparent or translucent material.
- the number and arrangement of the adhesive layers depends inter alia on the structure and arrangement of the conductor and light-emitting diode arrangement.
- the adhesive layer or the adhesive layers of the composite component according to the invention usually consists or consist of a casting resin or a hotmelt adhesive.
- Suitable casting resins are known to a person skilled in the art and include, for example, epoxy, polyester and polyurethane resins.
- Preferred hot melt adhesives are polyvinyl butyral (PVB), ethyl vinyl acetate (EVA) and thermoplastic polyurethanes (TPU). These hot-melt adhesives are commercially available usually in the form of films which can be placed between the plastic layers and produce a compound upon heating on cooling. The use of multiple layers of these adhesive films and / or different thickness adhesive films allows the production of adhesive layers of different thicknesses.
- the adhesive layers are preferably so thick that they preferably completely surround the light-emitting diode foil so that the light-emitting diode protruding from the light-emitting diode foil does not come into direct contact with the inner surfaces of the two plastic layers.
- Another object of the present invention relates to a method for producing a composite component according to the invention, in which first a first Plastic layer is provided. A first adhesive film, a light-emitting diode foil, a second adhesive foil and a second plastic layer are then successively arranged on this first plastic layer, wherein the first and / or the second plastic layer is transparent or translucent. Subsequently, the obtained layer assembly is optionally subjected to a vacuum to remove trapped gases, such as air. The resulting layer assembly is then compressed, with or without vacuum, at a suitable temperature and pressure, thereby obtaining a laminate. The vacuum, where appropriate, between the individual layers trapped gases, such as air, which can adversely affect the composite component, largely removed.
- the temperature during pressing depends on the adhesive film used. Suitable adhesive films are in particular polyvinyl butyral (PVB), ethyl vinyl acetate (EVA) and thermoplastic polyurethane (TPU) films. Preferably, the adhesive film used is transparent or translucent. If an EVA film is used, a temperature of 100 ° C should not be exceeded. In a PVU foil, this upper limit is 120 0 C and at a PVB film 135 ° C. When using a PVB film, the pressing is preferably carried out at a temperature in the range of 100 0 C to 135 ° C, in particular 125 ° C to 130 0 C.
- the adhesive film used should be at least so thick that the light-emitting diodes projecting from the adhesive film are completely covered by the adhesive layer, since otherwise the light-emitting diodes easily break out of the film during manufacture.
- the thickness of the adhesive layer between the surface of the light-emitting diode foil fitted with the light-emitting diodes and the inner surface of one of the two plastic layers can be, for example, 0.5 to 3 mm, in particular 1.2 mm.
- the other adhesive film can be selected to be thinner, since it only covers the underside of the light-emitting diode film, ie the side which is not connected to the light-emitting diodes. see, covered.
- the second adhesive film is therefore to pay attention to a sufficient adhesive effect, for which usually adhesive sheets having a thickness in the range of 0.1 to 1.0 mm, typically 0.4 mm, are sufficient.
- the plastic layers defined above can be used.
- the transparent or translucent plastic layer used preferably consists of one of the above-defined transparent or translucent thermoplastics, in particular of polyphenylsulfone.
- both plastic layers consist of a transparent or translucent material.
- As light-emitting diode film one of the light-emitting diode films defined above can be used.
- the layers or films used in the process according to the invention are preferably electrostatically discharged before being arranged on one another, since an electrostatic charge can disturb the uniform formation of laminates.
- the electrostatic discharge can be done for example by grounding or ion showers.
- Another object of the present invention relates to the use of a composite component according to the invention in the interior or exterior of buildings, i. the exterior or interior design, and in aircraft such as aircraft, watercraft, such as sailing or motor vessels, and land vehicles, such as rail vehicles or motor vehicles, especially passenger cars or trucks.
- the composite component according to the invention can be used, inter alia, as a lighting, information, reference, communication or signal element, in particular as a backlight element or starry sky, for illuminating edges, borders, for example handle borders, in partition walls or elements, as lettering,
- the composite component according to the invention can be used as an aircraft interior composite component in the interior of aircraft, in particular in aircraft for commercial aviation.
- FIG. 1 shows a cross-sectional side view of a first embodiment of the composite component according to the invention
- Fig. 2 is a cross-sectional side view of a second embodiment of the composite component according to the invention.
- Fig. 3 is a schematic representation showing the arrangement of individual
- Fig. 1 shows a cross-sectional side view of a first embodiment of the composite component according to the invention.
- the composite component comprises two plastic layers 10, 12, at least one of which is transparent or translucent and preferably consists of a transparent or translucent polyphenylsulfone thermoplastic, between which an intermediate layer 14, which is preferably transparent or translucent, is located.
- the two plastic layers 10, 12 have outer surfaces 10a, 12a and inner surfaces 10b, 12b, the inner surfaces 10b, 12b being in direct contact with the intermediate layer 14. In this way, the two plastic layers 10, 12 are connected to one another via the intermediate layer 14.
- the intermediate layer 14 comprises a conductor and light-emitting diode arrangement 16 which comprises at least one light-emitting diode 18 and at least two electrical conductors 20 which are part of a circuit.
- the at least two electrical conductors 20 run directly on the inner surface 10b of the plastic layer 10 and are preferably transparent conductor tracks made of a metal oxide layer, such as, for example, an indium tin oxide (ITO) layer.
- ITO indium tin oxide
- the light-emitting diodes are fastened on the inner surface 10b of the plastic layer 10 in a manner known to a person skilled in the art and / or anchored in the plastic layer 10 and are supplied with electrical current via the at least two electrical conductors 20.
- the plastic layer 10 with the conductor and light-emitting diode arrangement 16 arranged thereon is connected to the plastic layer 12 by means of an adhesive layer 22, which consists for example of polyvinyl butyral.
- Fig. 2 shows a cross-sectional side view of a second embodiment of the composite component according to the invention.
- This exemplary embodiment differs from the exemplary embodiment shown in FIG. 1 in that the conductor and light-emitting diode arrangement 16 is a light-emitting diode foil 26.
- This light-emitting diode foil 26 consists of a transparent or translucent non-conductive plastic substrate 28, preferably a PET film 7 on which the at least two electrical conductors 20, preferably in the form of transparent conductor tracks, and at least one light-emitting diode 18 are applied.
- the light-emitting diode foil 26 lies between two adhesive layers 22, 24 which contact the inner surfaces 10b, 12b of the two plastic layers 10, 12 and thereby connect the two plastic layers 10, 12 to one another.
- Fig. 3 shows schematically the layers which are superimposed and pressed in the production of the embodiment of the composite component according to the invention shown in Fig. 2.
- a first adhesive film 32 for example a PVB film
- a first plastic layer 30 is arranged on a first plastic layer 30.
- a second adhesive film 34 for example, also a PVB film
- a second plastic layer 36 is transparent or translucent and is preferably made of a thermoplastic, such as a PPSU thermoplastic.
- the resulting layer assembly is then pressed under elevated temperature, elevated pressure and preferably under vacuum to form a laminate. After cooling, the vacuum is released to ambient pressure.
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- Laminated Bodies (AREA)
Abstract
Description
VERBUNDBAUTEIL MIT LEUCHTDIODEN UND VERFAHREN ZUR DESSEN HERSTELLUNG COMPOSITE COMPONENT WITH LUMINOUS DIODES AND METHOD FOR THE PRODUCTION THEREOF
Die vorliegende Erfindung betrifft ein Verbundbauteil, das zwei Kunststoffschichten, von denen wenigstens eine transparent oder transluzent ist, und dazwischen angeordnet wenigstens eine Leuchtdiode und wenigstens zwei elektrische Leiter umfasst, ein Verfahren zur Herstellung eines solchen Verbundbauteils und dessen Verwendung als Beleuchtungs-, Informations-, Hinweis-, Kommunikations- oder Signalele- ment, insbesondere im Innen- oder Außenbereich von Gebäuden und in Luft-, Wasser- und Landfahrzeugen.The present invention relates to a composite component comprising two plastic layers, at least one of which is transparent or translucent, and arranged therebetween at least one light emitting diode and at least two electrical conductors, a method for producing such a composite component and its use as lighting, information, Information, communication or signaling element, in particular in the interior or exterior of buildings and in air, water and land vehicles.
Das Anordnen von Leuchtdioden (LEDs) zwischen zwei Mineralglasscheiben zur Herstellung von transparenten Elementen mit einzelnen durch die Leuchtdioden erzeug- ten Lichtpunkten ist für verschiedene Anwendungsgebiete, wie etwa den Innen- und Außenbereich von Gebäuden, bekannt. So beschreibt die EP 1 346 822 Al ein Gebäudedachverbundglaselement, das aus zwei transparenten Glasscheiben und einer dazwischen liegenden Verbindungsschicht aufgebaut ist. Die Verbindungsschicht besteht aus einer Gießharzschicht oder einer Verbundsicherheitsglas (VSG)- Kunststofffolie mit darin eingebetteten Leuchtdioden. Die Stromzufuhr erfolgt über ein in die Verbindungsschicht eingebettetes Kabel oder alternativ über eine oder mehrere transparente, elektrisch leitfähige Schichten.The arrangement of light-emitting diodes (LEDs) between two mineral glass panes for the production of transparent elements with individual light points generated by the light-emitting diodes is known for various fields of application, such as the interior and exterior of buildings. Thus, EP 1 346 822 A1 describes a Gebäudedachverbundglaselement, which is composed of two transparent glass panes and an intermediate connection layer. The bonding layer consists of a cast resin layer or a laminated safety glass (VSG) - plastic film with embedded LEDs. The power is supplied via a cable embedded in the connection layer or alternatively via one or more transparent, electrically conductive layers.
Ferner ist im Stand der Technik ein Flachglasfolienverbund bekannt, bei dem Leucht- dioden zwischen einer Grundglasscheibe und einer Deckglasscheibe angeordnet sind, die durch eine Polyvinylbutyral (PVB)-Folie zusammengehalten werden. Die Leuchtdioden befinden sich auf der Grundglasscheibe und werden vorzugsweise über im Wesentlichen unsichtbare Leiterbahnen auf der Grundglasscheibe mit Niedervolt- gleich-strom versorgt, wodurch die Leuchtdioden im Glas frei schwebend erscheinen. Ein solcher Flachglasfolienverbund kann unter anderem zur Erzielung erwünschter atmosphärischer Lichteffekte verwendet werden. Bei einer geeigneten Anordnung mehrerer Leuchtdioden können auch Informationen, z.B. Symbole oder Schriften, und bei der gezielten Ansteuerung der Leuchtdioden auch Laufschriften angezeigt werden.Furthermore, in the prior art a flat glass sheet composite is known in which light-emitting diodes are arranged between a base glass pane and a cover glass pane, which are held together by a polyvinyl butyral (PVB) film. The light-emitting diodes are located on the base glass pane and are preferably supplied with low-voltage direct current via substantially invisible conductor tracks on the base glass pane, as a result of which the light-emitting diodes appear to float freely in the glass. Such a flat glass sheet composite can be used inter alia to obtain desired atmospheric lighting effects. With a suitable arrangement of several light emitting diodes, information, e.g. Symbols or fonts, and in the targeted control of the LEDs and marquees are displayed.
Die bekannten transparenten LED-Verbundglaselemente mit zwischen zwei Mineralglasscheiben angeordneten Leuchtdioden weisen jedoch eine Reihe von Nachteilen auf, wodurch bestimmte Anwendungen, insbesondere der Einsatz in der Luftfahrtindustrie, nicht oder nur stark eingeschränkt möglich sind. So weisen die herkömmlichen LED-Verbundglaselemente aufgrund der verwendeten Mineralglasscheiben für den spezifischen Anwendungszweck oft ein zu hohes Gewicht auf. Ferner kann bei der Verwendung von Mineralglas, insbesondere wenn kein spezielles Sicherheitsglas verwendet wird, aufgrund der im Bruchfall erzeugten Splitter eine erhöhte Verletzungsgefahr bestehen. Mineralglas ist ferner nur eingeschränkt ver- bzw. umformbar, so dass bisher meist mit ebenen Glasplatten (Flachglas) gearbeitet wird. Dies erschwert oder verhindert den Einsatz von LED-Flachglasverbundelementen für An- Wendungen, bei denen eine nicht ebene Form erwünscht ist. Des Weiteren kann die Verarbeitung von Mineralglas schwierig sein, wodurch erhöhte Kosten entstehen können.However, the known transparent LED laminated glass elements with light-emitting diodes arranged between two mineral glass panes have a number of disadvantages on, whereby certain applications, in particular the use in the aviation industry, are not possible or only to a very limited extent. Thus, the conventional LED laminated glass elements often have too high a weight due to the mineral glass panes used for the specific application. Furthermore, when using mineral glass, especially if no special safety glass is used, there is an increased risk of injury due to the fragments produced in the event of a break. Mineral glass is also limited or deformable, so far mostly worked with flat glass plates (flat glass). This complicates or prevents the use of LED flat glass composite elements for applications in which a non-planar shape is desired. Furthermore, the processing of mineral glass can be difficult, which can result in increased costs.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, ein transparentes oder transluzentes Bauteil mit wenigstens einer integrierten Leuchtdiode bereitzustellen, das ein geringes Gewicht aufweist, verschiedene Formen annehmen kann, auf einfache Art und Weise herstellbar ist und sich für die Verwendung im Innen- oder Außenbereich von Gebäuden und in Luft-, Wasser- und Landfahrzeugen eignet.The present invention is therefore based on the object to provide a transparent or translucent component with at least one integrated light-emitting diode, which has a low weight, can take various forms, can be produced in a simple manner and is suitable for use in the interior or exterior of Buildings and in air, water and land vehicles.
Diese Aufgabe wird durch die in den Ansprüchen 1, 16, 23 und 24 angegebene technische Lehre gelöst. Vorteilhafte Ausführungsformen ergeben sich aus den Unteransprüchen.This object is achieved by the technical teaching specified in claims 1, 16, 23 and 24. Advantageous embodiments will be apparent from the dependent claims.
Demnach ist ein erster Gegenstand der vorliegenden Erfindung ein Verbundbauteil, das zwei Kunststoffschichten, von denen wenigstens eine transparent oder translu- zent ist, und eine zwischen den Kunststoffschichten angeordnete Zwischenschicht, die vorzugsweise transparent oder transluzent ist, umfasst, wobei die Zwischenschicht wenigstens eine Leuchtdiode und wenigstens zwei elektrische Leiter, die Teil eines Stromkreises sind, umfasst. Die Zwischenschicht steht mit den Innenoberflä- chen der zwei Kunststoffschichten in Berührung, so dass die zwei Kunststoffschichten über die Zwischenschicht miteinander verbunden sind.Accordingly, a first subject of the present invention is a composite component which comprises two plastic layers, at least one of which is transparent or translucent, and an intermediate layer, which is preferably transparent or translucent, between the plastic layers, the intermediate layer comprising at least one light-emitting diode and at least two electrical conductors which are part of a circuit comprises. The intermediate layer is in contact with the inner surfaces of the two plastic layers, so that the two plastic layers are connected to one another via the intermediate layer.
Das erfindungsgemäße Verbundbauteil weist aufgrund der Verwendung von Kunststoff anstelle von Glas ein deutlich geringeres Gewicht auf. Ferner sind die Verarbei- tungseigenschaften von im Rahmen der vorliegenden Erfindung einsetzbarenThe composite component according to the invention has a significantly lower weight due to the use of plastic instead of glass. Furthermore, the processing properties of usable in the context of the present invention
Kunststoffen im Vergleich zu Glas bedeutend besser. Insbesondere kann der in der vorliegenden Erfindung verwendete Kunststoff auf einfache Art und Weise in fast beliebige Formen umgeformt werden. Das erfindungsgemäße Verbundbauteil iässt sich somit prinzipiell in jeder Form und Dimension herstellen und ist damit nicht auf ebene Ausfϋhrungsformen beschränkt. Überdies ist eine Einfärbung oder Lackierung von Thermoplasten, eines bevorzugt eingesetzten Kunststoffs, auf einfache Art und Weise möglich. Aufgrund der frei wählbaren Dimensionen des erfindungsgemäßen Verbundbauteils, der beliebigen Anordnungsmöglichkeit der Leuchtdioden und der vorzugsweise unsichtbaren Stromleitungen kann das erfindungsgemäße Verbundbauteil auf vielfältige Weise im Innen- oder Außenbereich von Gebäuden und in Luft-, Wasser- und Landfahrzeugen, beispielsweise als Beleuchtungs-, Informations-, Hin- weis-, Kommunikations- oder Signalelement, eingesetzt werden.Plastics significantly better compared to glass. In particular, the plastic used in the present invention can be easily in almost any shapes are reshaped. The composite component according to the invention can therefore be produced in principle in any shape and dimension and is therefore not limited to planar embodiments. Moreover, a coloring or coating of thermoplastics, a preferably used plastic, in a simple manner possible. Due to the freely selectable dimensions of the composite component according to the invention, the possibility of disposing of the light-emitting diodes and the preferably invisible power lines, the composite component according to the invention can be used in various ways in the interior or exterior of buildings and in air, water and land vehicles, for example as lighting, information , Reference, communication or signaling element.
Gemäß der vorliegenden Erfindung besteht wenigstens eine der Kunststoffschichten aus einer transparenten oder transluzenten Kunststoffschicht, wobei die nicht transparente oder transluzente Schicht undurchsichtig oder reflektierend sein kann und meist für die Rückseite des erfindungsgemäßen Verbundbauteils eingesetzt wird. Die transparente oder transluzente Kunststoffschicht kann, falls keine Umformung erforderlich ist, aus nicht thermoplastischen, transparenten oder transluzenten Kunststoffen, wie duroplastischen Halberzeugnissen oder duroplastischen Formmassen oder transparenten Prepregs, insbesondere gießbarem transparentem Polyurethan, beste- hen. Vorzugsweise werden allerdings umformbare transparente oder transluzente Kunststoffe, insbesondere transparente oder transluzente Thermoplasten, eingesetzt. Diese erfüllen vorzugsweise die strengen Brandschutz- und Sicherheitsanforderungen, die für den jeweiligen Einsatzzweck vorgeschrieben sind, wie beispielsweise die Brandanforderungen für Kabinenbauteile der zivilen Luftfahrt.According to the present invention, at least one of the plastic layers of a transparent or translucent plastic layer, wherein the non-transparent or translucent layer may be opaque or reflective and is usually used for the back of the composite component according to the invention. If no transformation is required, the transparent or translucent plastic layer can consist of non-thermoplastic, transparent or translucent plastics, such as thermoset semifinished products or duroplastic molding compositions or transparent prepregs, in particular castable transparent polyurethane. Preferably, however, deformable transparent or translucent plastics, in particular transparent or translucent thermoplastics, are used. These preferably meet the stringent fire safety and safety requirements prescribed for the particular application, such as the fire requirements for cabin components of civil aviation.
Geeignete transparente bzw. transluzente Thermoplaste umfassen PPSU, PEI, PSU, PC, PMMA, PET und PS. Insbesondere für Flugzeuganwendungen werden vorzugsweise mit Brandschutzadditiven-modifizierte PPSU-, PEI- und PC-Kunststoffe verwendet, welche die Brand-Anforderungen der FAA und die Airbus interne Anforderung gemäß ABD 0031 erfüllen.Suitable transparent or translucent thermoplastics include PPSU, PEI, PSU, PC, PMMA, PET and PS. In particular, for aircraft applications, PPSU, PEI and PC plastics modified with fire-retardant additives are preferably used which fulfill the fire requirements of the FAA and the Airbus internal requirement according to ABD 0031.
Ein im Rahmen der vorliegenden Erfindung besonders bevorzugter transparenter oder transluzenter Thermoplast ist ein Polyphenylsulfon (PPSU)-Thermoplast. Ein Beispiel hierfür ist das von der Firma Röhm GmbH, Darmstadt, vertriebene EUROPLEX® PPSU-Material, das für die Luftfahrt zugelassen ist. Es können jedoch grundsätzlich auch andere im Stand der Technik bekannte transparente oder transluzente Thermoplasten verwendet werden, vorausgesetzt, dass diese gegenüber den Prozessbedingungen, insbesondere den hohen Temperaturen, die bei der Fertigung des erfindungsgemäßen Verbundbauteils auftreten, beständig sind, von gegebenenfalls verwendeten Klebstoffen nicht angegriffen werden und äußeren Einwirkungen, wie Temperatur, Medien, mechanischer Beanspruchung, UV-Licht, etc., bei der jewei- 5 ligen Anwendung ausreichend Stand halten.A particularly preferred transparent or translucent thermoplastic in the context of the present invention is a polyphenylsulfone (PPSU) thermoplastic. An example of this is the EUROPLEX® PPSU material marketed by Röhm GmbH, Darmstadt, which is approved for aviation. In principle, however, it is also possible to use other transparent or translucent thermoplastics known in the prior art, provided that they have the same properties as those of the prior art Process conditions, in particular the high temperatures that occur in the production of the composite component according to the invention, are resistant, are not attacked by any adhesives used and external influences, such as temperature, media, mechanical stress, UV light, etc., in the respective 5 adequate use.
Der Transparenz- bzw. Transluzenzgrad eines Kunststoffs richtet sich nach den jeweiligen Vorgaben. Sollen beispielsweise Lichtpunkte einzeln und scharf wahrgenommen werden, ist ein klarer, transparenter, möglichst farbloser Kunststoff zu lo wählen.The degree of transparency or translucency of a plastic depends on the respective specifications. If, for example, points of light are to be perceived individually and sharply, a clear, transparent, as colorless plastic as possible should be selected.
Es ist auch möglich, die verwendeten Kunststoffschichten durch einem Fachmann bekannte Maßnahmen einzufärben. Dadurch lassen sich farbige Anmutungen sowie diffusere Anmutungen durch opake Materialformulierungen erzielen. Hierbei stellt die i5 Vielfalt von verfügbaren Kunststoffen einen deutlichen Vorteil gegenüber Glas dar.It is also possible to color the plastic layers used by measures known to a person skilled in the art. This makes it possible to achieve colorful appearances as well as more diffuse impressions through opaque material formulations. Here, the i5 variety of available plastics represents a distinct advantage over glass.
Der hierin verwendete Begriff "transparent" bezeichnet die Eigenschaft eines Materials, durchsichtig zu sein, d.h. elektromagnetische Strahlung im sichtbaren Bereich hindurchzulassen. Transparent oder durchsichtig ist ein Material allgemein dann,As used herein, the term "transparent" refers to the property of a material to be transparent, i. to transmit electromagnetic radiation in the visible range. Transparent or transparent is a material in general then,
20 wenn ein hinter dem Material befindliches Objekt klar erkennbar ist. Klares Fensterglas ist beispielsweise transparent. Im Gegensatz dazu bezeichnet der vorliegend verwendete Begriff „transluzent" die Eigenschaft eines Materials, partiell lichtdurchlässig zu sein. Bei einem transluzenten oder partiell durchlässigen Material, ist ein hinter dem Material befindliches Objekt nicht klar sondern mehr oder weniger stark 5 verschwommen oder diffus erkennbar. Ein Beispiel für ein transluzentes Material ist Milchglas, bei dem diffuses Licht hindurchscheint. Eine "transparente oder translu- zente" Schicht im Sinne der vorliegenden Erfindung umfasst Schichten, die vollständig transparent oder transluzent sind oder aufgrund der Gegenwart von nicht transparenten oder transluzenten Elementen, wie Leuchtdioden, in wesentlichen o Bereichen transparent oder transluzent sind.20 when an object located behind the material is clearly visible. For example, clear window glass is transparent. In contrast, the term "translucent" as used herein refers to the property of a material to be partially translucent In a translucent or partially transmissive material, an object located behind the material is not clear but more or less blurred or diffusely discernible A transparent or translucent layer in the sense of the present invention comprises layers that are completely transparent or translucent or due to the presence of non-transparent or translucent elements, such as light-emitting diodes , in essential o areas are transparent or translucent.
Der vorliegend verwendete Begriff "Schicht" bezeichnet ein flächenhaft ausgedehnte einheitliches Material, das über, unter oder zwischen Anderem liegen kann. Der Begriff "Schicht" impliziert dabei keine besondere Dicke und sagt als solcher nichts über 5 das Material aus, aus dem die Schicht besteht, und/oder dessen Eigenschaften, wie beispielsweise Biegsamkeit, Verformbarkeit, etc. Eine "Schicht" im Sinne der vorliegenden Erfindung kann eine beliebige Ausdehnung oder Gestalt aufweisen. Das erfmdungsgemäße Verbundbauteil kann zusätzlich zu den beschriebenen zwei Kunststoffschichten auch weitere wenigstens auf einer der Außenseiten derselben befindliche Schichten, wie Lackschichten, Farbschichten, weitere Kunststoffschichten aus den oben definierten Materialien, etc. aufweisen, wobei das resultierende Verbundbauteil wenigstens Teilbereiche aufweist, die transparent oder transluzent sind und in denen wenigstens eine Leuchtdiode angeordnet ist.As used herein, the term "layer" refers to a planar expanded unitary material that may be over, under, or between others. The term "layer" in this case does not imply any particular thickness and as such does not disclose the material of which the layer is composed and / or its properties, such as flexibility, deformability, etc. A "layer" in the sense of the present invention may have any extension or shape. In addition to the described two plastic layers, the composite component according to the invention may also have further layers located on at least one of its outer sides, such as lacquer layers, color layers, further plastic layers of the above-defined materials, etc., the resulting composite component having at least partial regions that are transparent or translucent are and in which at least one light emitting diode is arranged.
Die Dicke der in dem erfindungsgemäßen Verbundbauteil vorhandenen Schichten ergibt sich aus den verwendeten Materialien, deren Eigenschaften und dem beabsichtigten Verwendungszweck des erfindungsgemäßen Verbundbauteils. Die Dicken der wenigstens zwei Kunststoffschichten, die gleich oder unterschiedlich sein können, richten sich beispielsweise nach den geforderten Eigenschaft, wie Stabilität, zu erzielendem optischem Effekt, Lichtdurchlässigkeit, etc.The thickness of the layers present in the composite component according to the invention results from the materials used, their properties and the intended use of the composite component according to the invention. The thicknesses of the at least two plastic layers, which may be the same or different, depend, for example, on the required property, such as stability, optical effect to be achieved, light transmission, etc.
Als Lichtquelle wird in der vorliegenden Erfindung wenigstens eine Leuchtdiode verwendet, da Leuchtdioden wenig Energie verbrauchen, unempfindlich gegenüber Erschütterungen sind, eine hohe Lebensdauer aufweisen und insbesondere wenig Wärme erzeugen. Als Leuchtdioden können in der vorliegenden Erfindung handelsüb- lieh erhältliche Leuchtdioden verwendet werden, die weißes Licht oder ein Licht in einer Farbe, wie beispielsweise blau, grün, rot, gelb und Mischfarben und Pastelltöne, abstrahlen. Geeignet zur Verwendung in vorliegender Erfindung sind auch Leuchtdioden mit änderbaren Lichtfarben. Die im Rahmen der vorliegenden Erfindung einsetzbaren Leuchtdioden können ferner Licht in eine oder mehrere Richtungen, beispielsweise in entgegengesetzte Richtungen, abstrahlen.As the light source, at least one light-emitting diode is used in the present invention, since light-emitting diodes consume little energy, are insensitive to vibrations, have a long life and, in particular, generate little heat. Commercially available LEDs which emit white light or a light in one color, such as, for example, blue, green, red, yellow and mixed colors and pastel shades, can be used as light-emitting diodes in the present invention. Suitable for use in the present invention are also light-emitting diodes with changeable light colors. The light-emitting diodes which can be used within the scope of the present invention can also emit light in one or more directions, for example in opposite directions.
Im Rahmen der vorliegenden Erfindung kann eine beliebige Anzahl von Leuchtdioden in einer beliebigen Anordnung verwendet werden. Die Anordnung der Leuchtdioden kann beispielsweise so gewählt werden, dass geometrische Muster, wie „Gitter", Kreise, Linien und andere geometrische Anordnungen, sowie unregelmäßige Muster, wie z.B. ein Sternenhimmel, für Beleuchtungs- oder ästhetische Zwecke, oder Symbole, Piktogramme, Schriften, etc., als Informations-, Hinweis-, Kommunikationsoder Signalelement gebildet werden. Ferner können die Leuchtdioden auch gezielt ansteuerbar sein, wodurch beispielsweise Laufschriften erzeugt werden können.Any number of light-emitting diodes in any arrangement can be used in the present invention. The arrangement of the light-emitting diodes can be selected, for example, such that geometric patterns, such as "grids", circles, lines and other geometric arrangements, as well as irregular patterns, such as a starry sky, for lighting or aesthetic purposes, or symbols, pictograms, fonts, etc., as information, information, communication or signal element Furthermore, the light-emitting diodes can also be selectively controlled, whereby, for example, marquees can be generated.
Die wenigstens eine Leuchtdiode wird über wenigstens zwei elektrische Leiter mit Strom versorgt, die zusammen mit der wenigstens einen Leuchtdiode Teil eines Stromkreises sind. Als "elektrischer Leiter" wird gemäß der vorliegenden Erfindung allgemein ein Material bezeichnet, das Strom leiten kann. Die elektrischen Leiter gemäß der vorliegenden Erfindung sind entweder transparent oder sichtbar. Vorzugsweise sind die wenigstens zwei elektrischen Leiter transparent, da transparente Leiter den ästhetischen Gesamteindruck des Verbundbauteils nicht stören.The at least one light-emitting diode is supplied with power via at least two electrical conductors which, together with the at least one light-emitting diode, form part of a light-emitting diode Circuit are. As the "electrical conductor" according to the present invention is generally referred to a material that can conduct electricity. The electrical conductors according to the present invention are either transparent or visible. Preferably, the at least two electrical conductors are transparent, since transparent conductors do not disturb the overall aesthetic impression of the composite component.
Beispiele für in dem erfindungsgemäßen Verbundbauteil verwendbare elektrische Leiter sind Kabel, Drähte, transparente oder sichtbare leitfähige, dünne Schichten, transparente oder sichtbare Leiterbahnen, etc. Als Stromversorgung wird gemäß der vorliegenden Erfindung vorzugsweise Niedervoltstrom, insbesondere ein Niedervoltgleichstrom, beispielsweise 12 V DC, 24 V DC oder 48 V DC, verwendet.Examples of electrical conductors which can be used in the composite component according to the invention are cables, wires, transparent or visible conductive thin layers, transparent or visible conductor tracks, etc. According to the present invention, the power supply is preferably low-voltage current, in particular a low-voltage direct current, for example 12 V DC, 24 V. DC or 48 V DC, used.
Gemäß einer bevorzugten Ausführungsform der vorliegenden Erfindung sind die wenigstens zwei elektrischen Leiter in Form von Leiterbahnen ausgestaltet. "Leiter- bahnen" im Sinne der vorliegenden Erfindung sind schmale und dünne elektrisch leitfähige Schichten, die auf ein gegebenes Substrat durch ein im Stand der Technik bekanntes Verfahren, wie Bedampfen, Sprühen, Vaporisieren oder Sputtem, aufgebracht sind. Diese elektrisch leitfähigen Schichten können aus einem Metall, einer Metalllegierung oder einem Metalloxid bestehen.According to a preferred embodiment of the present invention, the at least two electrical conductors are designed in the form of conductor tracks. "Conductor tracks" in the context of the present invention are narrow and thin electrically conductive layers which are applied to a given substrate by a method known in the art, such as vapor deposition, spraying, vaporization or sputtering. These electrically conductive layers may consist of a metal, a metal alloy or a metal oxide.
Ein besonders bevorzugter elektrischer Leiter zur Verwendung in der vorliegenden Erfindung ist eine transparente Leiterbahn, die aus einem transparenten, leitfähigen Metalloxid besteht. Das transparente, leitfähige Metalloxid ist vorzugsweise Indiumzinnoxid (UO, engl, indium tin oxide), Indium dotiertes Zinkoxid, Aluminium dotiertes Zinkoxid, Antimon dotiertes Zinnoxid oder Fluor dotiertes Zinnoxid. Besonders geeignet im Rahmen der vorliegenden Erfindung ist Indiumzinnoxid.A particularly preferred electrical conductor for use in the present invention is a transparent conductor made of a transparent, conductive metal oxide. The transparent, conductive metal oxide is preferably indium tin oxide (UO), indium-doped zinc oxide, aluminum-doped zinc oxide, antimony-doped tin oxide or fluorine-doped tin oxide. Particularly suitable in the context of the present invention is indium tin oxide.
Die wenigstens zwei elektrischen Leiter und die wenigstens eine Leuchtdiode der Leiter- und Leuchtdiodenanordnung können auf verschiedene Arten in der zwischen den zwei Kunststoffschichten befindlichen Zwischenschicht angeordnet sein. So sind die wenigstens eine Leuchtdiode und die wenigstens zwei elektrischen Leiter der Leiter- und Leuchtdiodenanordnung gemäß einer bevorzugten Ausführungsform direkt auf einer der Innenoberflächen der zwei Kunststoffschichten aufgebracht. Der Begriff „direkt" bedeutet in diesem Zusammenhang, dass wenigstens ein Teil wenigs- tens eines Leiters und/oder wenigstens einer Leuchtdiode unmittelbar mit einer der Innenoberflächen der Kunststoffschichten in Kontakt steht. Alternativ dazu kann ein oder mehrere Leiter auch direkt auf der Innenoberfläche einer der beiden Kunststoffschichten verlaufen und ein oder mehrere andere Leiter direkt auf der Innenoberfläche der anderen der beiden Kunststoffschichten verlaufen. Es ist beispielsweise denkbar, dass die Leiter, die der Hinleitung des Stroms zu den Leuchtdioden dienen, direkt auf der Innenoberfläche einer der beiden Kunststoffschichten verlaufen, während die Leiter, die der Rückleitung des Stroms dienen, direkt auf der Innenoberfläche der anderen der beiden Kunststoffschichten verlaufen. Die Leuchtdioden können dabei entweder auf der einen, der anderen oder beiden Innenoberflächen der zwei Kunststoffschichten angeordnet sein. Auch Mischformen dieser Anordnungen sind denkbar.The at least two electrical conductors and the at least one light-emitting diode of the conductor and light-emitting diode arrangement can be arranged in different ways in the intermediate layer located between the two plastic layers. Thus, according to a preferred embodiment, the at least one light-emitting diode and the at least two electrical conductors of the conductor and light-emitting diode arrangement are applied directly to one of the inner surfaces of the two plastic layers. The term "direct" in this context means that at least a part of at least one conductor and / or at least one light-emitting diode is in direct contact with one of the inner surfaces of the plastic layers. Alternatively, one or more conductors may also run directly on the inner surface of one of the two plastic layers and one or more other conductors may run directly on the inner surface of the other of the two plastic layers. It is conceivable, for example, that the conductors which serve to direct the current to the light-emitting diodes run directly on the inner surface of one of the two plastic layers, while the conductors which serve to return the current run directly on the inner surface of the other of the two plastic layers , The light-emitting diodes can be arranged either on one, the other or both inner surfaces of the two plastic layers. Mixed forms of these arrangements are conceivable.
Bei einer anderen bevorzugten Ausführungsform des erfindungsgemäßen Verbundbauteils sind die wenigstens zwei elektrischen Leiter und die wenigstens eine Leuchtdiode der Leiter- und Leuchtdiodenanordnung so angeordnet, dass die elektrischen Leiter im Inneren der Zwischenschicht, d.h. ohne direkten Kontakt zu den Innenoberflächen der zwei Kunststoffschichten, verlaufen und auch die Leuchtdioden in der Zwischenschicht, ohne direkten Kontakt zu den Innenoberflächen der Kunststoffschichten, eingebettet sind.In another preferred embodiment of the composite component according to the invention, the at least two electrical conductors and the at least one light-emitting diode of the conductor and light-emitting diode arrangement are arranged so that the electrical conductors in the interior of the intermediate layer, i. without direct contact with the inner surfaces of the two plastic layers, and also the LEDs are embedded in the intermediate layer, without direct contact with the inner surfaces of the plastic layers.
In einer besonders bevorzugten Ausführungsform des erfindungsgemäßen Verbundbauteils wird eine Leuchtdioden (LED)-Folie als Leiter- und Leuchtdiodenanordnung verwendet. Diese besteht aus einem transparenten oder transluzenten, nicht leitfähigen Kunststoffsubstrat und wenigstens zwei elektrischen Leitern sowie wenigstens einer Leuchtdiode. Die wenigstens zwei elektrischen Leiter und die wenigstens eine Leuchtdiode sind auf dem transparenten oder transluzenten, nicht leitfähigen Kunststoffsubstrat angeordnet und Teil eines Stromkreises. Das transparente oder translu- zente, nicht leitfähige Kunststoffsubstrat ist vorzugsweise eine Folie aus einem transparenten oder transluzenten Kunststoff, wie beispielsweise Polyethylente- rephthalat (PET). Die elektrischen Leiter und die Leuchtdioden sind wie oben defi- niert, wobei als elektrische Leiter vorzugsweise transparente Leiterbahnen verwendet werden, die beispielsweise aus einem oben beschriebenen transparenten, leitfähigen Metalloxid bestehen. Die Leuchtdiodenfolie ist vorzugsweise im Inneren der Zwischenschicht angeordnet und in diese eingebettet, d.h. steht nicht in direktem Kontakt mit den Innenoberflächen der zwei Kunststoffschichten.In a particularly preferred embodiment of the composite component according to the invention, a light-emitting diode (LED) film is used as a conductor and light-emitting diode arrangement. This consists of a transparent or translucent, non-conductive plastic substrate and at least two electrical conductors and at least one light emitting diode. The at least two electrical conductors and the at least one light-emitting diode are arranged on the transparent or translucent, non-conductive plastic substrate and form part of a circuit. The transparent or translucent, non-conductive plastic substrate is preferably a film of a transparent or translucent plastic, such as, for example, polyethylene terephthalate (PET). The electrical conductors and the light-emitting diodes are as defined above, wherein as electrical conductors preferably transparent conductor tracks are used, which consist for example of a transparent, conductive metal oxide described above. The light-emitting diode foil is preferably arranged in the interior of the intermediate layer and embedded in it, i. is not in direct contact with the inner surfaces of the two plastic layers.
Die zwei Kunststoffschichten des erfindungsgemäßen Verbundbauteils können über mechanische Befestigungsmittel, wie Klammern, Klemmen, etc., miteinander verbun- den sein. In diesem Fall kann die Zwischenschicht Abstandshalter, die vorzugsweise transparent oder transluzent sind und beispielsweise aus einem vorgenannten thermoplastischen Material bestehen, und/oder andere transparente oder transluzente Stoffe, wie Füllstoffe, und/oder Luft, und/oder weitere Materialien enthalten, um die zwei Kunststoffschichten über die vorzugsweise transparente oder transluzente Zwischenschicht miteinander lösbar zu verbinden.The two plastic layers of the composite component according to the invention can be connected to one another via mechanical fastening means, such as clamps, clamps, etc. be his. In this case, the intermediate layer can contain spacers, which are preferably transparent or translucent and consist, for example, of an aforementioned thermoplastic material, and / or other transparent or translucent substances, such as fillers, and / or air, and / or other materials Plastic layers on the preferably transparent or translucent intermediate layer releasably connect to each other.
Vorzugsweise umfasst die Zwischenschicht allerdings wenigstens eine Klebeschicht, welche dafür sorgt, dass die zwei Kunststoffschichten über die Zwischenschicht fest miteinander verbunden sind und/oder die Kunststoffschichten einen erforderlichen oder gewünschten Abstand voneinander einhalten. Da die Zwischenschicht vorzugsweise transparent oder transluzent ist, besteht auch die wenigstens eine Klebeschicht vorzugsweise aus einem transparenten oder transluzenten Material. Die Anzahl und Anordnung der Klebeschichten hängt unter anderem von der Struktur und Anord- nung der Leiter- und Leuchtdiodenanordnung ab. So befindet sich etwa bei der Verwendung einer in der Mitte der Zwischenschicht angeordneten Leuchtdiodenfolie üblicherweise oberhalb und unterhalb der Leuchtdiodenfolie jeweils eine Klebeschicht, welche die Leuchtdiodenfolie mit den Innenoberflächen der zwei Kunststoffschichten verbindet.However, the intermediate layer preferably comprises at least one adhesive layer, which ensures that the two plastic layers are firmly connected to one another via the intermediate layer and / or the plastic layers maintain a required or desired distance from one another. Since the intermediate layer is preferably transparent or translucent, the at least one adhesive layer is preferably also made of a transparent or translucent material. The number and arrangement of the adhesive layers depends inter alia on the structure and arrangement of the conductor and light-emitting diode arrangement. Thus, for example, when using a light-emitting diode foil arranged in the middle of the intermediate layer, there is usually an adhesive layer above and below the light-emitting diode foil which connects the light-emitting diode foil to the inner surfaces of the two plastic layers.
Die Klebeschicht bzw. die Klebschichten des erfindungsgemäßen Verbundbauteils besteht bzw. bestehen üblicherweise aus einem Gießharz oder einem Schmelzklebstoff. Geeignete Gießharze sind einem Fachmann bekannt und umfassen beispielsweise Epoxid-, Polyester- und Polyurethanharze. Bevorzugte Schmelzklebstoffe sind Polyvinylbutyral (PVB), Ethylvinylacetat (EVA) und thermoplastische Polyurethane (TPU). Diese Schmelzklebstoffe sind kommerziell üblicherweise in Form von Folien erhältlich, die zwischen den Kunststoffschichten angeordnet werden können und nach Erhitzen beim Abkühlen eine Verbindung herstellen. Die Verwendung von mehreren Lagen dieser Klebefolien und/oder unterschiedlich dicken Klebefolien erlaubt die Erzeugung von Klebeschichten unterschiedlicher Dicken. Die Klebeschichten sind vorzugsweise so dick, dass diese die Leuchtdiodenfolie vorzugsweise vollständig umgeben, so dass auch die aus der Leuchtdiodenfolie hervorstehenden Leuchtdioden nicht direkt mit den Innenoberflächen der zwei Kunststoffschichten in Berührung kommen.The adhesive layer or the adhesive layers of the composite component according to the invention usually consists or consist of a casting resin or a hotmelt adhesive. Suitable casting resins are known to a person skilled in the art and include, for example, epoxy, polyester and polyurethane resins. Preferred hot melt adhesives are polyvinyl butyral (PVB), ethyl vinyl acetate (EVA) and thermoplastic polyurethanes (TPU). These hot-melt adhesives are commercially available usually in the form of films which can be placed between the plastic layers and produce a compound upon heating on cooling. The use of multiple layers of these adhesive films and / or different thickness adhesive films allows the production of adhesive layers of different thicknesses. The adhesive layers are preferably so thick that they preferably completely surround the light-emitting diode foil so that the light-emitting diode protruding from the light-emitting diode foil does not come into direct contact with the inner surfaces of the two plastic layers.
Ein anderer Gegenstand der vorliegenden Erfindung betrifft ein Verfahren zur Her¬ stellung eines erfindungsgemäßen Verbundbauteils, bei dem zunächst eine erste Kunststoffschicht bereitgestellt wird. Auf diese erste Kunststoffschicht werden dann nacheinander eine erste Klebefolie, eine Leuchtdiodenfolie, eine zweite Klebefolie und eine zweite Kunststoffschicht angeordnet, wobei die erste und/oder die zweite Kunststoffschicht transparent oder transluzent ist. Anschließend wird die erhaltene Schichtanordnung gegebenenfalls einem Vakuum ausgesetzt, um eingeschlossene Gase, wie Luft, zu entfernen. Die resultierende Schichtanordnung wird dann mit oder ohne Vakuum bei einer geeigneten Temperatur und mit einem geeigneten Pressdruck verpresst, wodurch ein Laminat erhalten wird. Durch das Vakuum werden gegebenenfalls zwischen den einzelnen Schichten eingeschlossene Gase, wie Luft, die sich nachteilig auf das Verbundbauteil auswirken können, weitgehend entfernt. Dennoch verbleibende Reste von Gasen gehen unter Druck in Lösung in die Klebeschicht. Nach Abkühlen des erhaltenen Laminats auf eine bestimmte Temperatur, vorzugsweise auf 300C oder weniger, wird, falls ein Vakuum angelegt wurde, das Vakuum auf Umgebungsdruck entspannt, wodurch ein Verbundbauteil erhalten wird. Dieses kann anschließend, falls erforderlich, durch einem Fachmann bekannte Verfahren in die gewünschte Größe gebracht und/oder um- bzw. verformt werden. Alternativ dazu kann die Umformung vor dem oben beschriebenen Laminierverfahren erfolgen, insbesondere dann, wenn die Ver- bzw. Umformung nach dem Laminieren problematisch ist.Another object of the present invention relates to a method for producing a composite component according to the invention, in which first a first Plastic layer is provided. A first adhesive film, a light-emitting diode foil, a second adhesive foil and a second plastic layer are then successively arranged on this first plastic layer, wherein the first and / or the second plastic layer is transparent or translucent. Subsequently, the obtained layer assembly is optionally subjected to a vacuum to remove trapped gases, such as air. The resulting layer assembly is then compressed, with or without vacuum, at a suitable temperature and pressure, thereby obtaining a laminate. The vacuum, where appropriate, between the individual layers trapped gases, such as air, which can adversely affect the composite component, largely removed. Nevertheless, remaining residues of gases go under pressure in solution into the adhesive layer. After cooling the obtained laminate to a certain temperature, preferably to 30 ° C. or lower, if a vacuum is applied, the vacuum is released to ambient pressure, whereby a composite component is obtained. This can then, if necessary, brought by a skilled person known processes in the desired size and / or deformed or deformed. Alternatively, the reshaping can be carried out prior to the lamination process described above, especially if the forming or shaping after the lamination is problematic.
Die Temperatur beim Verpressen richtet sich nach der verwendeten Klebefolie. Geeignete Klebefolien sind insbesondere Polyvinylbutyral- (PVB-), Ethylvinylacetat- (EVA-) und thermoplastische Polyurethan- (TPU-) Folien. Vorzugsweise ist die verwendete Klebefolie transparent oder transluzent. Wird eine EVA-Folie verwendet, sollte eine Temperatur von 1000C nicht überschritten werden. Bei einer PVU-Folie beträgt diese obere Grenze 1200C und bei einer PVB-Folie 135°C. Bei der Verwendung einer PVB-Folie erfolgt das Verpressen vorzugsweise bei einer Temperatur im Bereich von 1000C bis 135°C, insbesondere 125°C bis 1300C.The temperature during pressing depends on the adhesive film used. Suitable adhesive films are in particular polyvinyl butyral (PVB), ethyl vinyl acetate (EVA) and thermoplastic polyurethane (TPU) films. Preferably, the adhesive film used is transparent or translucent. If an EVA film is used, a temperature of 100 ° C should not be exceeded. In a PVU foil, this upper limit is 120 0 C and at a PVB film 135 ° C. When using a PVB film, the pressing is preferably carried out at a temperature in the range of 100 0 C to 135 ° C, in particular 125 ° C to 130 0 C.
Die verwendete Klebefolie sollte wenigstens so dick sein, dass die aus der Klebefolie herausragenden Leuchtdioden vollständig von der Klebeschicht bedeckt sind, da die Leuchtdioden sonst während der Herstellung leicht aus der Folie ausreißen. Die Dicke der Klebeschicht zwischen der mit den Leuchtdioden bestückten Oberfläche der Leuchtdiodenfolie und der Innenoberfläche einer der zwei Kunststoffschichten kann beispielsweise 0,5 bis 3 mm, insbesondere 1,2 mm, betragen. Die andere Klebefolie kann im Gegensatz zur ersten Klebefolie dünner gewählt werden, da diese nur die Unterseite der Leuchtdiodenfolie, d.h. die Seite, die nicht mit den Leuchtdioden ver- sehen ist, bedeckt. Im Falle der zweiten Klebefolie ist daher vorrangig auf eine ausreichende Klebwirkung zu achten, wofür üblicherweise Klebefolien mit einer Dicke im Bereich von 0,1 bis 1,0 mm, typischerweise 0,4 mm, ausreichend sind.The adhesive film used should be at least so thick that the light-emitting diodes projecting from the adhesive film are completely covered by the adhesive layer, since otherwise the light-emitting diodes easily break out of the film during manufacture. The thickness of the adhesive layer between the surface of the light-emitting diode foil fitted with the light-emitting diodes and the inner surface of one of the two plastic layers can be, for example, 0.5 to 3 mm, in particular 1.2 mm. In contrast to the first adhesive film, the other adhesive film can be selected to be thinner, since it only covers the underside of the light-emitting diode film, ie the side which is not connected to the light-emitting diodes. see, covered. In the case of the second adhesive film is therefore to pay attention to a sufficient adhesive effect, for which usually adhesive sheets having a thickness in the range of 0.1 to 1.0 mm, typically 0.4 mm, are sufficient.
Als Kunststoffschichten können die oben definierten Kunststoffschichten eingesetzt werden. Die verwendete transparente oder tranluzente Kunststoffschicht besteht vorzugsweise aus einem der oben definierten transparenten oder transluzenten Thermoplasten, insbesondere aus Polyphenylsulfon. Vorzugsweise bestehen beide Kunststoffschichten aus einem transparenten oder transluzenten Material. Als Leuchtdiodenfolie kann eine der oben definierten Leuchtdiodenfolien eingesetzt werden.As plastic layers, the plastic layers defined above can be used. The transparent or translucent plastic layer used preferably consists of one of the above-defined transparent or translucent thermoplastics, in particular of polyphenylsulfone. Preferably, both plastic layers consist of a transparent or translucent material. As light-emitting diode film, one of the light-emitting diode films defined above can be used.
Die im erfindungsgemäßen Verfahren verwendeten Schichten oder Folien werden vor dem Anordnen aufeinander vorzugsweise elektrostatisch entladen, da eine elektro- statische Aufladung die einheitliche Laminatbildung stören kann. Die elektrostatische Entladung kann beispielsweise durch Erdung oder Ionenduschen erfolgen.The layers or films used in the process according to the invention are preferably electrostatically discharged before being arranged on one another, since an electrostatic charge can disturb the uniform formation of laminates. The electrostatic discharge can be done for example by grounding or ion showers.
Ein weiterer Gegenstand der vorliegenden Erfindung betrifft die Verwendung eines erfindungsgemäßen Verbundbauteils im Innen- oder Außenbereich von Gebäuden, d.h. der Außen- oder Innenarchitektur, und in Luftfahrzeugen, wie Flugzeugen, Wasserfahrzeugen, wie Segel- oder Motorschiffen, und Landfahrzeugen, wie schienengebundenen Fahrzeugen oder Kraftfahrzeugen, insbesondere Personenkraftwagen oder Lastkraftwagen. Das erfindungsgemäße Verbundbauteil kann unter anderem als Beleuchtungs-, Informations-, Hinweis-, Kommunikations- oder Signalelement einge- setzt werden, insbesondere als Hintergrundbeleuchtungselement oder Sternenhimmel, zur Beleuchtung von Kanten, Umrandungen, beispielsweise Griffumrandungen, in Trennwänden oder -elementen, als Beschriftungen, Hinweismarkierungen, etc. Insbesondere kann das erfindungsgemäße Verbundbauteil als Flugzeuginterieurverbundbauteil im Innenbereich von Flugzeugen, insbesondere in Flugzeugen für die kommerzielle Luftfahrt, verwendet werden.Another object of the present invention relates to the use of a composite component according to the invention in the interior or exterior of buildings, i. the exterior or interior design, and in aircraft such as aircraft, watercraft, such as sailing or motor vessels, and land vehicles, such as rail vehicles or motor vehicles, especially passenger cars or trucks. The composite component according to the invention can be used, inter alia, as a lighting, information, reference, communication or signal element, in particular as a backlight element or starry sky, for illuminating edges, borders, for example handle borders, in partition walls or elements, as lettering, In particular, the composite component according to the invention can be used as an aircraft interior composite component in the interior of aircraft, in particular in aircraft for commercial aviation.
Im Folgenden wird unter Bezugnahme auf die Zeichnungen mehrere Ausführungsbeispiele der vorliegenden Erfindung näher erläutert.In the following, with reference to the drawings, several embodiments of the present invention will be explained in more detail.
Die in den Zeichnungen gezeigten oder in Zusammenhang mit den Zeichnungen erläuterten Merkmale der vorliegenden Erfindung sind dabei so aufzufassen, dass diese auch mit allen vorstehenden und in den Ansprüchen erwähnten Merkmalen zu Ausführungsformen eines erfindungsgemäßen Verbundbauteils kombiniert werden können, die für sich schutzfähig sein können.The features of the present invention shown in the drawings or explained in connection with the drawings are to be understood to include all the features mentioned above and in the claims Embodiments of a composite component according to the invention can be combined, which can be protected on their own.
Es zeigen:Show it:
Fig. 1 eine Querschnittsseitenansicht einer ersten Ausfϋhrungsform des erfin- dungsgemäßen Verbundbauteils,1 shows a cross-sectional side view of a first embodiment of the composite component according to the invention,
Fig. 2 eine Querschnittsseitenansicht einer zweiten Ausführungsform des erfindungsgemäßen Verbundbauteils, undFig. 2 is a cross-sectional side view of a second embodiment of the composite component according to the invention, and
Fig. 3 eine schematische Darstellung, welche das Anordnen von einzelnenFig. 3 is a schematic representation showing the arrangement of individual
Schichten gemäß einem bevorzugten erfindungsgemäßen Verfahren zur Herstellung eines Verbundbauteils zeigt.Layers according to a preferred inventive method for producing a composite component shows.
Fig. 1 zeigt eine Querschnittsseitenansicht eines ersten Ausführungsbeispiels des erfindungsgemäßen Verbundbauteils. Das Verbundbauteil umfasst zwei Kunststoffschichten 10, 12, von denen wenigstens eine transparent oder transluzent ist und vorzugsweise aus einem transparenten oder transluzenten Polyphenylsulfon- Thermoplasten besteht, zwischen denen eine Zwischenschicht 14, die vorzugsweise transparent oder transluzent ist, liegt. Die zwei Kunststoffschichten 10, 12 weisen Außenoberflächen 10a, 12a und Innenoberflächen 10b, 12b auf, wobei die Innenoberflächen 10b, 12b mit der Zwischenschicht 14 direkt in Berührung stehen. Auf diese Weise sind die zwei Kunststoffschichten 10, 12 über die Zwischenschicht 14 miteinander verbunden.Fig. 1 shows a cross-sectional side view of a first embodiment of the composite component according to the invention. The composite component comprises two plastic layers 10, 12, at least one of which is transparent or translucent and preferably consists of a transparent or translucent polyphenylsulfone thermoplastic, between which an intermediate layer 14, which is preferably transparent or translucent, is located. The two plastic layers 10, 12 have outer surfaces 10a, 12a and inner surfaces 10b, 12b, the inner surfaces 10b, 12b being in direct contact with the intermediate layer 14. In this way, the two plastic layers 10, 12 are connected to one another via the intermediate layer 14.
Die Zwischenschicht 14 umfasst eine Leiter- und Leuchtdiodenanordnung 16, die wenigstens eine Leuchtdiode 18 und wenigstens zwei elektrische Leiter 20, die Teil eines Stromkreises sind, umfasst. Die wenigstens zwei elektrischen Leiter 20 verlau- fen direkt auf der Innenoberfläche 10b der Kunststoffschicht 10 und sind vorzugsweise transparente Leiterbahnen aus einer Metalloxidschicht, wie beispielsweise einer Indiumzinnoxid (ITO)-Schicht. Die Leuchtdioden sind auf eine einem Fachmann bekannte Art und Weise auf der Innenoberfläche 10b der Kunststoffschicht 10 befestigt und/oder in der Kunststoffschicht 10 verankert und werden über die wenigstens zwei elektrischen Leiter 20 mit elektrischem Strom versorgt. Für die Herstellung eines Kontakts zwischen den Leuchtdioden und den elektrischen Leitern kommen aus der SMD Technik bekannte Lösungen in Frage. Beispiele hierfür sind Löten und Schwei- ßen unter Verfahrensbedingungen, die auf die eingesetzten Materialien, insbesondere die Kunststoffe, abgestimmt sind, oder die Verwendung von leitfähigen Lacken oder leitfähigen Klebstoffen, wie Silberleitlack, beispielsweise von Doduco.The intermediate layer 14 comprises a conductor and light-emitting diode arrangement 16 which comprises at least one light-emitting diode 18 and at least two electrical conductors 20 which are part of a circuit. The at least two electrical conductors 20 run directly on the inner surface 10b of the plastic layer 10 and are preferably transparent conductor tracks made of a metal oxide layer, such as, for example, an indium tin oxide (ITO) layer. The light-emitting diodes are fastened on the inner surface 10b of the plastic layer 10 in a manner known to a person skilled in the art and / or anchored in the plastic layer 10 and are supplied with electrical current via the at least two electrical conductors 20. For the production of a contact between the LEDs and the electrical conductors come from the SMD technology known solutions in question. Examples include soldering and welding. under process conditions which are matched to the materials used, in particular the plastics, or the use of conductive paints or conductive adhesives, such as silver conductive paint, for example from Doduco.
Die Kunststoffschicht 10 mit der darauf angeordneten Leiter- und Leuchtdiodenanordnung 16 ist mittels einer Klebeschicht 22, die beispielsweise aus Polyvinylbutyral besteht, mit der Kunststoffschicht 12 verbunden.The plastic layer 10 with the conductor and light-emitting diode arrangement 16 arranged thereon is connected to the plastic layer 12 by means of an adhesive layer 22, which consists for example of polyvinyl butyral.
Fig. 2 zeigt eine Querschnittsseitenansicht eines zweiten Ausführungsbeispiels des erfindungsgemäßen Verbundbauteils. Dieses Ausführungsbeispiel unterscheidet sich zu dem in Fig. 1 gezeigten Ausführungsbeispiel insbesondere darin, dass die Leiterund Leuchtdiodenanordnung 16 eine Leuchtdiodenfolie 26 ist.Fig. 2 shows a cross-sectional side view of a second embodiment of the composite component according to the invention. This exemplary embodiment differs from the exemplary embodiment shown in FIG. 1 in that the conductor and light-emitting diode arrangement 16 is a light-emitting diode foil 26.
Diese Leuchtdiodenfolie 26 besteht aus einem transparenten oder transluzenten nicht leitfähigen Kunststoff Substrat 28, vorzugsweise eine PET-FoHe7 auf der die wenigstens zwei elektrischen Leiter 20, vorzugsweise in der Form von transparenten Leiterbahnen, und wenigstens eine Leuchtdiode 18 aufgebracht sind. Die Leuchtdiodenfolie 26 liegt zwischen zwei Klebeschichten 22, 24, welche die Innenoberflächen 10b, 12b der zwei Kunststoffschichten 10, 12 kontaktieren und dadurch die zwei Kunststoff- schichten 10, 12 miteinander verbinden.This light-emitting diode foil 26 consists of a transparent or translucent non-conductive plastic substrate 28, preferably a PET film 7 on which the at least two electrical conductors 20, preferably in the form of transparent conductor tracks, and at least one light-emitting diode 18 are applied. The light-emitting diode foil 26 lies between two adhesive layers 22, 24 which contact the inner surfaces 10b, 12b of the two plastic layers 10, 12 and thereby connect the two plastic layers 10, 12 to one another.
Fig. 3 zeigt schematisch die Schichten, die bei der Herstellung der in Fig. 2 gezeigten Ausführungsform des erfindungsgemäßen Verbundbauteils übereinander gelegt und verpresst werden. Zunächst wird eine erste Klebefolie 32, beispielsweise eine PVB- Folie, auf einer ersten Kunststoffschicht 30 angeordnet. Dann folgen nacheinander eine wie in Zusammenhang mit Fig. 2 beschriebene Leuchtdiodenfolie 26, umfassend wenigstens eine Leuchtdiode 18 und wenigstens zwei elektrische Leiter 20 auf einem transparenten oder transluzenten, nicht leitfähigen Kunststoffsubstrat 28, eine zweite Klebefolie 34, beispielsweise ebenfalls eine PVB-Folie, und schließlich eine zweite Kunststoffschicht 36. Dabei ist die erste und/oder die zweite Kunststoffschicht transparent oder transluzent und besteht vorzugsweise aus einem Thermoplasten, wie einem PPSU-Thermoplasten. Die resultierende Schichtanordnung wird dann unter erhöhter Temperatur, erhöhtem Druck und vorzugsweise unter Vakuum zu einem Laminat verpresst. Nach dem Abkühlen desselben wird das Vakuum auf Umgebungs- druck entspannt. Fig. 3 shows schematically the layers which are superimposed and pressed in the production of the embodiment of the composite component according to the invention shown in Fig. 2. First, a first adhesive film 32, for example a PVB film, is arranged on a first plastic layer 30. Then successively follow a light-emitting diode as described in connection with FIG. 2 26 comprising at least one light emitting diode 18 and at least two electrical conductors 20 on a transparent or translucent non-conductive plastic substrate 28, a second adhesive film 34, for example, also a PVB film, and Finally, a second plastic layer 36. In this case, the first and / or the second plastic layer is transparent or translucent and is preferably made of a thermoplastic, such as a PPSU thermoplastic. The resulting layer assembly is then pressed under elevated temperature, elevated pressure and preferably under vacuum to form a laminate. After cooling, the vacuum is released to ambient pressure.
Claims
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US95699507P | 2007-08-21 | 2007-08-21 | |
| DE102007039416.2A DE102007039416B4 (en) | 2007-08-21 | 2007-08-21 | Composite component with LEDs |
| US60/956,995 | 2007-08-21 | ||
| DE102007039416.2 | 2007-08-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2009024278A1 true WO2009024278A1 (en) | 2009-02-26 |
Family
ID=40280054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2008/006637 Ceased WO2009024278A1 (en) | 2007-08-21 | 2008-08-12 | Composite component having light emitting diodes and method for producing same |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE102007039416B4 (en) |
| WO (1) | WO2009024278A1 (en) |
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| DE102010006914A1 (en) * | 2010-02-04 | 2011-08-04 | Hahn, Christian, 40667 | Flexible sub-micro-high-speed-lighting strip for e.g. room, has flexible printed circuit board, surface mounted device-LEDs arranged on circuit board, and supply lines and plugs provided for operating lighting strip with extra-low voltage |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITAN20100199A1 (en) * | 2010-11-12 | 2012-05-13 | Powerplast S R L | PROCEDURE FOR THE REALIZATION OF A SMALL LUMINOUS SOURCES INCORPORANTE |
| WO2012062701A1 (en) * | 2010-11-12 | 2012-05-18 | Powerplast S.R.L. | Flexible laminated sheet or strip incorporating small light sources |
| US9373763B2 (en) | 2011-02-15 | 2016-06-21 | Marimils Oy | Light source and light-source band |
| CN104964179A (en) * | 2015-02-13 | 2015-10-07 | 立达信绿色照明股份有限公司 | Fluorescent lamp |
| WO2018077547A1 (en) * | 2016-10-28 | 2018-05-03 | Saint-Gobain Glass France | Method for producing a composite pane for a motor vehicle |
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| US11077650B2 (en) | 2016-10-28 | 2021-08-03 | Saint-Gobain Glass France | Method for producing a composite pane for a motor vehicle |
| CN111163960A (en) * | 2017-10-02 | 2020-05-15 | 韦巴斯托股份公司 | Cover for a motor vehicle roof and motor vehicle |
| DE102017220374A1 (en) * | 2017-11-15 | 2019-05-16 | Bayerische Motoren Werke Aktiengesellschaft | Method for producing a vehicle window with a lighting device |
| US20210078388A1 (en) * | 2017-11-30 | 2021-03-18 | Agp America S.A. | Invisible edge solid substrate compensation layer for automotive glazing |
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Also Published As
| Publication number | Publication date |
|---|---|
| DE102007039416B4 (en) | 2018-03-29 |
| DE102007039416A1 (en) | 2009-02-26 |
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