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WO2009092153A1 - Coussin pour siège avec sillon pour fixer une housse d'habillage - Google Patents

Coussin pour siège avec sillon pour fixer une housse d'habillage Download PDF

Info

Publication number
WO2009092153A1
WO2009092153A1 PCT/CA2008/002183 CA2008002183W WO2009092153A1 WO 2009092153 A1 WO2009092153 A1 WO 2009092153A1 CA 2008002183 W CA2008002183 W CA 2008002183W WO 2009092153 A1 WO2009092153 A1 WO 2009092153A1
Authority
WO
WIPO (PCT)
Prior art keywords
foam pad
trench
trim cover
opposing
locking strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CA2008/002183
Other languages
English (en)
Inventor
Edwin L. Stiller
Eric L. Stiller
Russel E. Strang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Magna Seating Inc
Original Assignee
Magna Seating Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magna Seating Inc filed Critical Magna Seating Inc
Publication of WO2009092153A1 publication Critical patent/WO2009092153A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • B60N2/5816Seat coverings attachments thereof
    • B60N2/5825Seat coverings attachments thereof by hooks, staples, clips, snap fasteners or the like

Definitions

  • the invention relates to vehicle seat assemblies. More particularly, the invention relates to a foam pad with a trench for receiving an elongate attachment member to secure a trim cover to the foam pad.
  • An automotive vehicle includes seat assemblies for supporting occupants within the vehicle.
  • a seat assembly includes a seat cushion and a seat back each having a foam pad mounted on a structural frame and covered over by a trim cover to provide passenger comfort as well as aesthetic appeal.
  • the trim cover should be fairly easy and inexpensive to attach to the foam pad, but should resist developing problems such as wrinkling and shifting around on the foam pad.
  • Trim covers are attached to the foam pad of seat assemblies in a variety of ways. Some of the most common ways include the use of hog rings, protruding members secured to the trim cover that interlock with a base member secured to or molded-in the foam pad, hook and loop fasteners, and adhesives.
  • a cushion assembly for an automotive vehicle seat includes a foam pad and a trim cover.
  • the foam pad has a front surface and the trim cover is provided for covering the front surface.
  • the foam pad includes a trench formed in the front surface. The trench extends in a longitudinal direction and has opposing first and second undercuts formed therein.
  • An elongate attachment member is coupled to the trim cover. The elongate attachment member engages the opposing first and second undercuts of the trench in the front surface of the foam pad for securing the trim cover to the foam pad.
  • a method for attaching a trim cover to a foam pad.
  • the foam pad has a front surface with a trench and the trench includes opposing first and second undercuts.
  • the trim cover includes an elongate attachment member. The method includes the steps of positioning the trim cover adjacent to the front surface of the foam pad; bending the foam pad backwards to a flexed position to open the trench for receiving the elongate attachment member therein; inserting the elongate attachment member into the opposing first and second undercuts; and returning the foam pad to an un-flexed position to retain the elongate attachment member in the trench thereby securing the trim cover to the foam pad.
  • a method for attaching a trim cover to a foam pad.
  • the foam pad has a front surface with a trench and the trench includes opposing first and second undercuts.
  • the trim cover includes an elongate attachment member having an attachment strip and a locking strip coupled to the trim cover by the attachment strip.
  • the locking strip includes opposing first and second flanges.
  • the method includes the steps of positioning the trim cover adjacent to the front surface of the foam pad; manipulating the locking strip for insertion into the trench such that one of the opposing first and second flanges is leading; inserting the leading one of the opposing first and second flanges into the corresponding one of the opposing first and second undercuts; and rotating the locking strip to insert the other one of the opposing first and second flanges into the other corresponding one of the opposing first and second flanges to retain the locking strip in the trench thereby securing the trim cover to the foam pad.
  • Figure 1 is a fragmentary side view of a cushion assembly for an automotive vehicle including a trim cover securely attached to a foam pad having a trench according to the invention
  • Figure 2 is a perspective view of the foam pad of Figure 1 ;
  • Figure 3 is a cross-sectional view taken along lines 3-3 in Figure 2;
  • Figure 4 is a perspective view of the trim cover of Figure 1 ;
  • Figure 5 is a side view of the trim cover being assembled to the foam pad by bending the foam pad backwards.
  • Figure 6 is a side view of the trim cover being assembled to the foam pad by manipulating an elongate attachment member.
  • a foam pad 10 is shown for use with a seat back or seat cushion of an automotive vehicle seat.
  • the seat back or seat cushion includes a rigid seat frame 12 for supporting the foam pad 10 encased by a trim cover 14, as is well known to one skilled in the vehicle seating art.
  • the foam pad 10 is pre-contoured or prefabricated from any of a number of well known materials used as cushion materials, such as polyester or polyurethane.
  • the foam pad 10 includes a seating or supporting surface 16 and an opposite back surface 17.
  • An inverted, generally T-shaped trench 18 is formed in the seating surface 16 of the foam pad 10 and extends in a longitudinal direction. Opposing first and second inner walls 20, 22 of the trench 18 define a first width Wl in a lateral direction.
  • the trench 18 has an open end 24 adjacent the seating surface 16 of the foam pad 10 and an opposite closed end 26.
  • a first undercut or channel 28 is formed in the first inner wall 20 at the closed end 26 of the trench 18.
  • a second undercut or channel 30 is formed in the second inner wall 22 at the closed end 26 of the trench 18, directly opposing the first undercut 28.
  • the first 28 and second 30 undercuts define a second width W2 in the lateral direction that is greater than the first width Wl defined by the first and second inner walls 20, 22.
  • the first 28 and second 30 undercuts extend generally the entire length of the trench 18.
  • a trim cover assembly is generally shown at 32.
  • the trim cover assembly 32 includes the trim cover 14 and an elongate attachment member 33 for securing the trim cover 14 to the foam pad 10.
  • the attachment member 33 includes an attachment strip 34 and a rigid locking strip 36 coupled to the trim cover 14 by the attachment strip 34.
  • the trim cover 14 is typically made from cloth, leather, vinyl, or a similar fabric or material, and is backed by a plus pad, as is well known in the art.
  • the trim cover 14 includes a first panel 38 and a second panel 40, which are sewn together forming a seam 42 therebetween.
  • the rigid locking strip 36 which is coupled to the trim cover 14 by the attachment strip 34, is provided for engaging the first and second undercuts 28, 30 of the trench 18 to secure the trim cover 14 to the foam pad 10 and is typically made from plastic.
  • the locking strip 36 is rectangular in shape, defining a third width W3 in the lateral direction, and includes a first side or surface 44 and a second side or surface 46.
  • the locking strip 36 extends generally the entire length of the trench 18 and the third width W3 defined by the locking strip 36 is generally the same as the second width W2 defined by the first and second undercuts 28, 30. While the locking strip 36 is shown as a flat blade, it is contemplated that the locking strip 36 may be any of a variety of shapes capable of being retained in the trench 18. Rather than extending generally the entire length of the trench 18, it is contemplated that the locking strip 36 may include multiple shorter segments for securing the trim cover 14 to the foam pad 10 without varying from the scope of the invention.
  • the attachment strip 34 extends generally the entire length of the locking strip
  • the fabric portion 48 is sewn to the trim cover 14 adjacent the seam 42 that is formed by sewing the first and second panels 38, 40 together. More specifically, in the embodiment shown, the fabric portion 48 is sewn to ends 52, 54 of the first and second panels 38, 40 that extend beyond the seam 42.
  • the plastic portion 50 is bonded to the first surface 44 of the locking strip 36 by any suitable means, such as with an adhesive. Rather than extending generally the entire length of the locking strip 36, it is contemplated that the attachment strip 34 may include multiple shorter segments for attaching the locking strip 36 to the trim cover 14 without varying from the scope of the invention.
  • the attachment strip 34 is oriented so that the fabric portion 48 extends longitudinally, generally along the center of the locking strip 36, such that the locking strip 36 defines a first flange 56 extending from one side of the attachment strip 34 and a second flange 58 extending from the other side of the attachment strip 34.
  • the fabric portion 48 of the attachment strip 34 allows the orientation of the locking strip 36 to be freely manipulated relative to the trim cover 14, one reason for which is to allow assembly of the trim cover 14 to the foam pad 10 as described below.
  • the attachment strip 34 is sewn to the trim cover 14 adjacent the seam 42, however, it is contemplated that the attachment strip 34 could be secured at any location on the trim cover 14 and by any suitable means.
  • the trim cover 14 can be attached to the foam pad 10 by first bending the foam pad 10 backwards from an un- flexed position to a flexed position such that the seating surface 16 becomes generally convex which further opens the open end 24 of the trench 18 by separating the first and second inner walls 20, 22 of the trench 18.
  • the locking strip 36 is aligned longitudinally with the trench 18 and inserted into the trench 18 such that the first flange 56 is disposed in the first undercut 28 and the second flange 58 is disposed in the second undercut 30.
  • the seat frame 12 prevents backwards bending of the foam pad 10 which would re-open the trench 18 and release the locking strip 36.
  • the locking strip 36 is not easily removable from the foam pad 10.
  • the trim cover 14 is pulled taut over the rest of the foam pad 10. It is appreciated that the trench 18 can be any length depending on the desired amount of attachment between the trim cover 14 and the foam pad 10.
  • the trim cover 14 may be attached to the foam pad 10 after the foam pad 10 is already mounted to the seat frame 12.
  • the seat frame 12 prevents backwards bending of the foam pad 10 to further open the open end 24 of the trench 18 for receiving the locking strip 36 therein.
  • the orientation of the locking strip 36 is manipulated such that one of the first and second flanges 56, 58 is leading, hi Figure 6, the second flange 58 is leading.
  • the second flange 58 is inserted into the open end 24 of the trench 18 and then the locking strip 36 is rotated in a counterclockwise direction (when viewed from Figure 6) to dispose the second flange 58 into the corresponding second undercut 30.
  • the first flange 56 causes the first inner wall 20 of the trench 18 to deform slightly, thereby allowing the first flange 56 to enter into the corresponding first undercut 28.
  • the locking strip 36 moves from a position generally perpendicular to the seating surface 16 of the foam pad 10 to a position generally parallel to the seating surface 16.
  • the locking strip 36 is now firmly anchored within the foam pad 10 due to the fact that the third width W3 defined by the locking strip 36 is greater than the first width Wl defined by the first and second inner walls 20, 22 of the trench 18.
  • the locking strip 36 is not easily removable from the foam pad 10.

Landscapes

  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Seats For Vehicles (AREA)

Abstract

La présente invention concerne un ensemble coussin pour un siège de véhicule automobile comportant une housse d'habillage et un rembourrage en mousse. La housse d'habillage comporte un élément de fixation de forme allongée qui y est couplé. Un sillon est formé dans le rembourrage en mousse présentant des premier et second creux opposés. L'élément de fixation est disposé dans les premier et second creux permettant ainsi de retenir la housse d'habillage contre le rembourrage de mousse.
PCT/CA2008/002183 2008-01-21 2008-12-16 Coussin pour siège avec sillon pour fixer une housse d'habillage Ceased WO2009092153A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US2238208P 2008-01-21 2008-01-21
US61/022,382 2008-01-21

Publications (1)

Publication Number Publication Date
WO2009092153A1 true WO2009092153A1 (fr) 2009-07-30

Family

ID=40900743

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CA2008/002183 Ceased WO2009092153A1 (fr) 2008-01-21 2008-12-16 Coussin pour siège avec sillon pour fixer une housse d'habillage

Country Status (1)

Country Link
WO (1) WO2009092153A1 (fr)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8752902B2 (en) 2010-11-09 2014-06-17 Ford Global Technologies, Llc Seating trim attachment retainer for EPP/EPS and polyurethane foam
US20190160991A1 (en) * 2017-11-27 2019-05-30 Lear Corporation Fixed attachment for hog ring tie-down trench
DK202370420A1 (en) * 2022-11-04 2024-08-07 Lear Corp Fasteners and methods of fastening foamless cushions
US12269384B2 (en) 2021-03-31 2025-04-08 Lear Corporation Seat support
US12286045B2 (en) 2021-12-02 2025-04-29 Lear Corporation Vehicle seating system and method for producing same
US12286044B2 (en) 2023-05-12 2025-04-29 Lear Corporation Method and apparatus for producing a vehicle interior component
US12319183B2 (en) 2021-03-31 2025-06-03 Lear Corporation Seat support
US12325168B2 (en) 2021-12-20 2025-06-10 Lear Corporation System and method of making a mesh cushion
US12325624B2 (en) 2023-03-06 2025-06-10 Lear Corporation Seat assembly, cushion, and tool and method of forming
US12384094B2 (en) 2022-03-08 2025-08-12 Lear Corporation Method for producing a vehicle interior component
US12454111B2 (en) 2022-05-11 2025-10-28 Lear Corporation Tool to manufacture a cushion
US12479143B2 (en) 2021-12-20 2025-11-25 Lear Corporation System and method of making a mesh cushion
US12509343B2 (en) 2023-02-28 2025-12-30 Lear Corporation Automated trench manufacturing and assembly for attaching trim covers to a cushion assembly

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000071382A1 (fr) * 1999-05-19 2000-11-30 Woodbridge Foam Corporation Systeme de fixation de garniture de siege
US20050179306A1 (en) * 2004-01-04 2005-08-18 Johnson Controls Technology Company Cushion and trim cover for contoured cushion presenting seat
US7287305B2 (en) * 2002-03-19 2007-10-30 Intier Automotive Inc. Extruded flexible self-locking trim cover assembly retention clip and method for using same
US20090033131A1 (en) * 2007-08-01 2009-02-05 Lear Corporation Vehicle seat trim attachment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000071382A1 (fr) * 1999-05-19 2000-11-30 Woodbridge Foam Corporation Systeme de fixation de garniture de siege
US7287305B2 (en) * 2002-03-19 2007-10-30 Intier Automotive Inc. Extruded flexible self-locking trim cover assembly retention clip and method for using same
US20050179306A1 (en) * 2004-01-04 2005-08-18 Johnson Controls Technology Company Cushion and trim cover for contoured cushion presenting seat
US20090033131A1 (en) * 2007-08-01 2009-02-05 Lear Corporation Vehicle seat trim attachment

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8752902B2 (en) 2010-11-09 2014-06-17 Ford Global Technologies, Llc Seating trim attachment retainer for EPP/EPS and polyurethane foam
US20190160991A1 (en) * 2017-11-27 2019-05-30 Lear Corporation Fixed attachment for hog ring tie-down trench
US10933786B2 (en) 2017-11-27 2021-03-02 Lear Corporation Fixed attachment for hog ring tie-down trench
US12319183B2 (en) 2021-03-31 2025-06-03 Lear Corporation Seat support
US12269384B2 (en) 2021-03-31 2025-04-08 Lear Corporation Seat support
US12286045B2 (en) 2021-12-02 2025-04-29 Lear Corporation Vehicle seating system and method for producing same
US12325168B2 (en) 2021-12-20 2025-06-10 Lear Corporation System and method of making a mesh cushion
US12479143B2 (en) 2021-12-20 2025-11-25 Lear Corporation System and method of making a mesh cushion
US12384094B2 (en) 2022-03-08 2025-08-12 Lear Corporation Method for producing a vehicle interior component
US12454111B2 (en) 2022-05-11 2025-10-28 Lear Corporation Tool to manufacture a cushion
DK181877B1 (en) * 2022-11-04 2025-02-28 Lear Corp ATTACHMENT ELEMENTS AND METHODS FOR ATTACHING FOAMLESS UPHOLSTERY
DK202370420A1 (en) * 2022-11-04 2024-08-07 Lear Corp Fasteners and methods of fastening foamless cushions
US12509343B2 (en) 2023-02-28 2025-12-30 Lear Corporation Automated trench manufacturing and assembly for attaching trim covers to a cushion assembly
US12325624B2 (en) 2023-03-06 2025-06-10 Lear Corporation Seat assembly, cushion, and tool and method of forming
US12286044B2 (en) 2023-05-12 2025-04-29 Lear Corporation Method and apparatus for producing a vehicle interior component

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