WO2009081465A1 - Pressurizing centrifugal pump - Google Patents
Pressurizing centrifugal pump Download PDFInfo
- Publication number
- WO2009081465A1 WO2009081465A1 PCT/JP2007/074642 JP2007074642W WO2009081465A1 WO 2009081465 A1 WO2009081465 A1 WO 2009081465A1 JP 2007074642 W JP2007074642 W JP 2007074642W WO 2009081465 A1 WO2009081465 A1 WO 2009081465A1
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- WO
- WIPO (PCT)
- Prior art keywords
- blade
- fluid
- chamber
- impeller
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2261—Rotors specially for centrifugal pumps with special measures
- F04D29/2288—Rotors specially for centrifugal pumps with special measures for comminuting, mixing or separating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D23/00—Other rotary non-positive-displacement pumps
- F04D23/008—Regenerative pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/188—Rotors specially for regenerative pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2261—Rotors specially for centrifugal pumps with special measures
- F04D29/2272—Rotors specially for centrifugal pumps with special measures for influencing flow or boundary layer
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2261—Rotors specially for centrifugal pumps with special measures
- F04D29/2294—Rotors specially for centrifugal pumps with special measures for protection, e.g. against abrasion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/24—Vanes
- F04D29/242—Geometry, shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D5/00—Pumps with circumferential or transverse flow
- F04D5/002—Regenerative pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D5/00—Pumps with circumferential or transverse flow
- F04D5/002—Regenerative pumps
- F04D5/008—Details of the stator, e.g. channel shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D7/00—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04D7/02—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
- F04D7/04—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being viscous or non-homogenous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/51—Inlet
Definitions
- the present invention relates to a pressurized centrifugal pump that rotates an impeller inside a pump case to suck and send out liquid or the like.
- a pressurized centrifugal pump that sucks, pressurizes, and delivers a fluid such as water, oil, air, or the like is already known as disclosed in Patent Document 1 related to the proposal of the present applicant.
- This pressurizing centrifugal pump is a drum-shaped case having a suction port and a delivery port, and a pressure chamber converged from the suction port side toward the delivery port side on an impeller having blades projecting radially on the side surface.
- the pressurizing surface to be formed and the pressurizing part that forms a pressurizing partition wall that prevents the fluid in the vane chamber from leaking close to the side surface of the blade are opposed to each other, and the fluid sucked from the suction port is transferred between the impeller and the pressurizing unit. Pressurize in the formed pump chamber and send it out from the delivery port.
- the pressure centrifugal pump shown in the above-mentioned patent document 1 is provided with a blade forward tilt angle (scratching angle) on a blade projecting radially from the boss portion on the side surface of the blade plate, the leading blade outer end is pressurized.
- a blade forward tilt angle tilt angle
- the blade formed with a flat surface having a blade front tilt angle freely pressurizes the leakage of the fluid scraped into the blade chamber to the side, the boundary between the side surface of the impeller and the pressure chamber Have the disadvantage of producing intense turbulence.
- the blade chamber connects the blade front and back of adjacent blades with a flat blade valley surface on the blade plate side, the fluid that is scooped in the blade front and forms a vortex in the center of the blade chamber There is a drawback in that turbulent flow is generated at the corners and the pump efficiency is impaired.
- each impeller protrudes with the same diameter as the diameter of the impeller, the outer peripheral surface of the impeller is brought close to the inner peripheral wall of the pump case, and the fluid that tries to leak to the back side of the impeller is discharged.
- the blade tip when a fluid regulating interval of about 0.3 mm is formed, the blade tip also forms the same gap as the fluid regulating interval.
- a pressurized centrifugal pump includes a drum-shaped case (4) having a suction port (2) and a delivery port (3), and a blade plate (14).
- An impeller (5) rotating in the case (4) formed by projecting a plurality of blades (12) radially from the boss portion (15) with a receding angle in the rotational direction on the side surface of the boss portion (15),
- a pressurizing part (22) having a pressurizing partition wall (25) that is close to the side surface of the blade (12) and prevents leakage of fluid in the blade chamber (16), and the impeller (5) )
- the tip of the blade (12) is formed low by providing a step (36) in the center direction from the outer periphery of the blade plate (14), and the blade plate (11) is formed on the inner peripheral wall (11) of the case (4). 14), the fluid control interval (h) that restricts the movement of fluid to the blade back side is formed by bringing the outer periphery close to each other, and a fluid is provided between the inner peripheral wall (11) and the tip of the blade (12). It is characterized in that a fluid passage interval (H) that promotes passage of foreign matter (X) therein is formed.
- the blade chamber (16) formed by the blade (12) protruding from the blade plate (14) with a predetermined adjacent interval is curved toward the upper side in the rotational direction.
- an arcuate blade valley surface (37) that curves toward the blade plate (14) side.
- the valley depth of the blade chamber 16 is gradually formed deeper from the bottom side toward the tip side.
- the valley depth of the blade chamber 16 is gradually formed deeper from the bottom side toward the middle part on the front end side, and the valley depth from the middle part to the front end side is formed to be substantially constant.
- a pressure guide surface 27b substantially parallel to the side surface of the impeller 5 is formed on the start end side of the pressure surface 27 connected to the suction port 2.
- the pressurized centrifugal pump of the present invention configured as described above has the following effects.
- the tip of the blade low by providing a step inside the outer periphery of the blade plate, the outer peripheral surface of the blade plate can be as close as possible to the inner peripheral wall, and the movement of the fluid from the fluid regulation interval to the back side is restricted. Pump efficiency can be improved. Further, from the fluid passage interval formed between the inner peripheral wall and the tip of the blade, it is possible to facilitate the passage of the foreign matter (X) mixed in the fluid and to reduce the generation of noise.
- the fluid supplied from the suction port with the rotation is introduced so as to scoop into the blade chamber along the shape of the blade front surface, and the fluid sequentially introduced from the pressure chamber through the pressure surface is introduced into the blade front surface and the blade valley.
- a vortex flow is smoothly formed in the blade chamber along the surface to reach the delivery outlet, so that the pump pressure can be increased and released vigorously by the centrifugal force and kick action of the blade.
- Fluid moves along the blade front and blade valley surfaces from the bottom side to the tip side in the blade chamber to prevent turbulent flow and form an orderly vortex to increase the blade chamber pressure.
- a swirl flow from the bottom of the blade chamber to the delivery port is formed in an orderly manner, so that the fluid is sent out vigorously from the delivery port. be able to.
- the valley depth of the blade chamber gradually deeper from the bottom side toward the middle of the tip, and forming the valley depth from the middle to the tip side substantially constant, the bottom side of the blade chamber with respect to the delivery port It is possible to form the slope of the valley without reducing the depth of the valley and to direct the fluid to the delivery port reliably.
- the fluid supplied from the suction port is directed to the impeller side through the pressure guide surface, and the fluid is guided in parallel along the impeller from the initial stage of suction.
- the generation of negative pressure can be prevented and pump efficiency can be increased.
- FIG. 3 is a left side view of the pressurized centrifugal pump according to the present invention, partially broken away. It is sectional drawing which shows the structure in the pump chamber of FIG. It is an expanded sectional view which expands and shows composition of a pump room of Drawing 1. It is a front view which shows the structure of a pressurization case.
- FIG. 5 is a sectional view taken along line AA in FIG. 4.
- FIG. 5 is a sectional view taken along line BB in FIG. 4.
- FIG. 8 is a sectional view taken along line AA in FIG. 7.
- FIG. 8 is a sectional view taken along line BB in FIG.
- reference numeral 1 denotes a pressure centrifugal pump, and a drum-type case 4 having a suction port 2 and a delivery port 3, and is rotatably supported in the case 4.
- the gas supply part 6 which consists of an impeller 5 and supplies gas, such as air, in the case 4 as needed is installed.
- This pump 1 drives one side of a pump shaft 7 provided with an impeller 5 from the prime mover side, rotates the impeller 5 in the direction of the arrow shown in FIG.
- Arbitrary gases such as gas or powders such as drugs are sucked into the pump chamber 9 in the case 4 from the suction port 2 side, pressurized and energized while stirring and mixing the above gases etc. in the fluid, and sent out from the delivery port 3 To do.
- the fluid is water
- the mixed gas is air
- the case 4 in the illustrated example forms an airtight pump chamber 9 in which a pressure case 4a having a suction port 2 and an impeller case 4b having a delivery port 3 are paired on the left and right sides so as to be separable. .
- the impeller case 4b is formed in a saddle shape that internally fits the impeller 5 and a pressurizing portion 22 of a pressurizing case 4a described later.
- a predetermined length straddling a plurality of blades 12 that are formed to project is formed at a delivery position that faces the blade width.
- a delivery pipe 13 curved in the fluid delivery direction is integrally connected to the delivery port 3.
- the impeller case 4 b is integrally provided with a support portion that pivotally supports the pump shaft 7 at the center portion of the pump chamber 9 on the other side of the inner peripheral wall 11.
- the pump shaft 7 has an impeller 5 provided with a plurality of blades 12 protruding from a shaft end in the pump chamber 9 and fixed by a mounting screw and a nut.
- the impeller 5 has the other side surface of the impeller plate 14 protruding from the impeller 12 approaching the side wall of the impeller case 4b, and the impeller 12 has a fluid passage interval H described later with reference to FIG. Provided.
- the impeller 5 is integrally formed with a cylindrical boss portion 15 that also serves as an attachment portion to the pump shaft 7 from a central portion of a disc-like blade plate 14 serving as a blade sidewall. Further, the impeller 5 is formed so that the side ends of the boss portion 15 and the blade 12 have substantially the same height, and when the impeller 5 is attached to the impeller case 4b, the end surface of the boss portion 15 is formed at the center of the pressure case 4a. It is made to adjoin with the end surface of the flat surface-shaped pressurization partition wall 25 (refer FIG. 4) mentioned later.
- the impeller 5 causes each blade 12 to project radially from the blade plate 14 and the boss portion 15 with a predetermined interval, and the space formed by each adjacent blade 12, the blade plate 14 and the boss portion 15.
- the blade chamber 16 (see FIG. 3) for containing fluid is used.
- the vane chamber 16 is formed with vanes 12 as will be described later with reference to FIGS. 7 to 11, thereby improving the pump efficiency.
- the pressurizing case 4a is integrally formed with a case lid portion 21 having a suction pipe 19 and a pressurizing portion 22, and is formed in the opening of the inner peripheral wall 11 of the impeller case 4b in a state where the impeller 5 is assembled.
- the pressurizing part 22 is inserted and the pressurizing case 4a and the impeller case 4b are fixed with bolts, and the case 4 can be configured in a closed state.
- a pump chamber (pressurizing chamber) 9 is formed between the pressurizing unit 22 and the impeller 5 to pressurize the fluid scooped from the suction port 2 through the impeller 5 and send it out from the delivery port 3. .
- the pump chamber 9 includes a suction chamber 23 that promotes the suction of fluid, and a pressurizing chamber 24 that communicates with the suction chamber 23 and pressurizes the fluid. Further, between the end of the pressurizing chamber 24 and the suction port 2, a pressurizing partition wall 25 that is close to the side surface of the plurality of blades 12 and restricts fluid leakage in the blade chamber 16 is flush with the central partition wall 26. A flat surface is formed. As a result, a suction chamber 23, a pressurizing chamber 24, and a pressurizing partition wall 25 are formed in series around the central partition wall 26 facing the end face of the boss portion 15 of the impeller 5.
- the pressurizing surface 27 formed with a smooth inclined surface in the range from the suction port 2 side to the pressurization partition wall 25 forms the pressurization chamber 24 gradually approaching the blade 12 from the suction chamber 23 side in a convergent manner. .
- the fluid sucked into the pump chamber 9 from the suction port 2 is sequentially scraped and held in each blade chamber 16 by the rotation of the impeller 5, and the plurality of blades 12 through the pressurizing chamber 24 of the long passage. Is gradually pressurized.
- the pressurization surface 27 is formed up to a pressurization end point 29 located at the start end of the pressurization partition wall 25, and a fluid moving from the suction chamber 23 toward the lower side is applied to the blade chamber 16 along the inclination of the pressurization surface 27. Induct pressure. Further, it is possible to pressurize the fluid in the pump chamber 9 without causing sudden pressure fluctuations, and to efficiently push out the fluid pressurized to the maximum pressure at the pressurization end point 29 from the outlet 3.
- the pressurizing surface 27 of the present embodiment allows the flow of the pressurized fluid to the blade chamber 16 in the vicinity of the pressurization end point 29 on the near side facing the start end of the delivery port 3.
- a turning pressure surface 31 that promotes the turning is formed in a stepped shape, and a second pressure surface 27 a is formed between the turning pressure surface 31 and the pressurization end point 29.
- the diverting pressure surface 31 is preferably formed on the upper side of the pressurization end point 29 from the vicinity of the lower side of the starting end portion of the delivery port 3, and the fluid in the pressurizing chamber 24 is impregnated immediately before the second pressure surface 27a.
- the direction is changed to the delivery port 3 side through the chamber 16. Thereby, the pressurization of the fluid is promoted at the portion where the delivery port 3 is located in the pump chamber 9, and the pressure drop due to the delivery is prevented.
- the fluid is sequentially pressurized along the pressure surface 27 while being stirred by the blades 12 in the converging pressure chamber 24 to form a violent vortex, but in the case of a pump that mixes air, Bubble miniaturization is promoted in a pressurized vortex. Then, the fluid and air bubbles that move to the lower side are diverted and transferred into the blade chamber 16 without causing shocking contact resistance in the middle of the pressurizing surface 27 due to the shape of the diverting and pressing surface 31. Can be quickly discharged.
- supply of gas, such as air, into the pump chamber 9 can mix gas in the liquid in the suction inlet 2 with the gas supply apparatus 6 which consists of the same structure as the conventional one.
- the suction chamber 23 of the pump 1 of the embodiment forms a pressure guide surface 27b substantially parallel to the side surface of the impeller 5 on the start end side of the pressure surface 27 connected to the suction port 2 as shown by a dotted line in FIG. ing. Accordingly, it is possible to improve the suction performance by promoting the supply of fluid from the suction port 2 without causing a negative pressure of the fluid in the suction chamber 23, corresponding to the suction capability accompanying the shape improvement of the blade chamber 16 described later. it can.
- the pressurizing guide surface 27b is a corner portion formed so as to project smoothly so as to restrict the end of the suction port 2 with respect to the inclined surface having the conventional shape formed from the starting end portion of the pressurizing surface 27 shown by the solid line in FIG. From the curved surface, the flat surface substantially parallel to the side surface of the blade 12 of the impeller 5 and the inclined surface of the pressure surface 27 are connected.
- the pump 1 vigorously directs the fluid supplied from the suction port 2 to the impeller 5 side via the start end corner portion of the pressurizing guide surface 27b, and sucks the fluid by the pressurizing guide surface 27b from the initial stage. Can be guided to the side. And, since the supply of fluid corresponding to the suction of the impeller 5 can prevent the generation of negative pressure on the start end side of the suction chamber 23, the pump efficiency can be increased as compared with the conventional one and the cavitation is suppressed. And it can be made a pump with high quietness.
- the delivery port 3 formed in the impeller case 4b is located on the inner peripheral wall 11 of the impeller case 4b at a portion facing the second pressurizing surface 27a and the pressurizing partition wall 25 on the terminal end side of the pressurizing chamber 24. Opposed to the blade width, it is opened in the shape of a long hole.
- a plate-shaped guide member 32 that guides fluid delivery is installed in the middle of the length direction of the delivery port 3 with a predetermined fluid guiding angle.
- the blade 12 is disposed on one side of a disk-shaped blade 14 from the boss portion 15 toward the upper side in the impeller rotation direction (hereinafter simply referred to as “upper side”). Projecting in the radial direction, the blade piece is smoothly bent and inclined backward from the middle of the length in front view.
- the impeller 5 scrapes fluid from the suction port 2 as it rotates and holds the fluid in the blade chamber 16. Then, when each blade 12 reaches the delivery port 3 site, it pushes and urges it as if kicking it while applying centrifugal force with the blade shape in which the fluid in the blade chamber 16 is retreated and inclined, and the flow pressure in the centrifugal direction is reduced. Increase.
- the impeller 5 is configured such that the diameter of the tip rotation locus of the blade 12 is smaller than the diameter of the blade plate 14, and the gap between the inner peripheral wall 11 formed by both of them is different.
- the blade 12 of the pump 1 in the illustrated example has, for example, only 12 blades 12 having a tip plate thickness of about 3 mm on the boss portion 15 having an outer diameter of 125 mm and a diameter of 55 mm.
- the base interval between adjacent blades 12 is set to about 10 mm.
- each blade 12 restricts the bending of the blade base side so as not to narrow the base interval, thereby increasing the amount of fluid contained in the blade chamber 16 so as not to prevent the inflow of the fluid on the base side.
- the blade 12 has a flat surface 5 a that is parallel to the pressure partition wall 25 from the blade front surface 33 side formed in an arc surface within the thickness of the blade outer end, and a blade rear surface.
- a chamfered inclined surface 5b reaching 35 is formed.
- the thickness of the blade 12 is about 3 mm, it is desirable to form the inclined surface 5b with the width of the flat surface 5a being about 1 mm, and the inclined surface 5b has a shape substantially following the shape of the blade front surface 33.
- the blade back surface 35 may be curved.
- the blade 12 is subjected to surface treatment with a wear-resistant material such as titanium or a surface slidable member, if necessary.
- the impeller 5 of the pump 1 in the illustrated example has a step 36 at the tip of each blade 12 from the outer periphery of the blade plate 14 toward the center so that the rotation diameter of the blade tip is smaller by several millimeters than the diameter of the blade plate 14. Is formed low.
- the step 36 is a pump for fresh water (normal water)
- the above-described step 36 is about 0.05 mm above the fluid regulating interval h formed by the cylindrical surface of the inner peripheral wall 11 and the outer periphery of the blade 14.
- the fluid passage interval H formed by the inner peripheral wall 11 and the tip of the blade 12 is preferably set to about 0.35 mm.
- the pump 1 can form a fluid passage interval H between the tip of the blade 12 and the inner peripheral wall 11 by the step 36 while making the outer periphery of the blade plate 14 as close as possible to the inner peripheral wall 11.
- the pressure loss can be suppressed by restricting the leakage of the fluid that is about to leak from the fluid regulation interval h.
- the fluid passage interval H formed larger than the fluid regulation interval h is about 0.3 mm of small particles (foreign matter (X)) such as sand and other minerals and organic substances mixed in the fluid. Can be passed easily.
- small particles foreign matter (X)
- the foreign matter (X) is vigorously brought into contact with the inner peripheral wall 11 as in the conventional case, and the foreign matter (X) is rotated between the tip of the blade and the opening end of the delivery port 3 in a state where it is caught or bitten. Etc. can be solved.
- the impeller 5 smoothly moves and moves the foreign matter (X) in the pump chamber 9 through the fluid passage interval H, and prevents the inner peripheral wall 11 and the blades 12 from being damaged and discharged from the delivery port 3.
- the fluid passage interval H is a gap that allows the foreign matter (X) to pass therethrough, the pump efficiency is not significantly impaired. If such a function is exhibited, the step 36 does not necessarily have to be a “step” in a strict sense.
- the blade 12 that rotates at high speed can accommodate a large amount of fluid around the entire circumference and can be smoothly moved and sent out from the delivery port 3 by the fluid passage interval H formed low through the step 36. At this time, cavitation that tends to occur between the tip and the inner peripheral wall 11 is suppressed, and the fluid is moved through a large gap between the tip and the inner peripheral wall 11, so that noise such as water draining noise at the blade tip can be simultaneously reduced.
- the fluid passage interval H can be a gap corresponding to the size of the foreign matter (X) in the case of a pump that sends large foreign matter (X) together with the fluid.
- Each blade 12 protruding from the blade plate 14 with a predetermined blade pitch and blade width has an arcuate blade front surface 33 curved toward the upper side (upstream side) in the rotational direction on the front surface, and a rear surface.
- An arcuate blade valley surface that smoothly connects the blade front surface 33 and the blade back surface 35 of the adjacent blades 12 and curves toward the blade plate 14 side, and has a curved surface that substantially follows the shape of the blade front surface 33. 37.
- the blade chamber 16 formed by forming the blade front surface 33, the blade back surface 35, and the blade valley surface 37 in series is the width of the blade 12 (protrusion) from the blade tip width to the bottom portion, which is substantially equal to the opening width of the delivery port 3.
- the valley depth of the blade chamber 16 is gradually increased from the bottom side toward the tip side.
- the cross-sectional shapes at each position of the blade chamber 16 are formed so as to be substantially similar.
- the impeller 5 configured as described above introduces the fluid supplied from the suction port 2 as it rotates to scoop into the blade chamber 16 along the shape of the blade front surface 33. Then, the vortex around the center of the blade chamber cross section along the blade front surface 33 and the blade valley surface 37 is disturbed by the fluid sequentially introduced from the pressure chamber 24 through the pressure surface 27 as shown by arrows in FIG. It is possible to prevent the generation of a flow and form it in an orderly and accelerated manner to increase the blade chamber pressure.
- the valley depth of the blade chamber 16 is changed from the bottom side to the tip side when being discharged from the tip by the centrifugal force and kick action by the blade 12. Since it is formed so as to gradually become deeper, a swirling flow from the bottom of the vane chamber 16 toward the delivery port 3 can be formed in an orderly manner, and it can be smoothly and smoothly moved from the delivery port 3 with increased pressurization energy. To send.
- the blade 12 formed as described above can be thickened by the flat surface 5a without the outer end being thin and sharp, and the base side is thickened by the curvature of the blade valley surface 37.
- it has strength and durability and can be brought close to the pressure partition wall 25.
- wing 12 can be adjoined to the pressurization partition wall 25, and leakage of fluid, a bubble, etc. is suppressed from both.
- a small amount of fluid flowing out of the gap vigorously flows into the next blade chamber 16 and is scooped by the blade front surface 33 while forming a vortex along the inclined surface 5b and the blade rear surface 35. Promotes pressurization without causing it.
- the blade back surface 35 and the blade front surface 33 can be connected and formed in series with a curved surface larger than the curved surface shown by the dotted line. In this case as well, it is desirable to form the step 36 on a tangent to the valley of the blade chamber 16.
- the slope of the valley formed on the valley surface of the blade chamber 16 in an inclined manner from the bottom to the tip side is not limited to the example shown in the figure, and is approximately half the valley length. It is also possible to adopt a configuration in which the front end side is not inclined toward the delivery port 3 from the midway portion of 1 (see dotted line 37). In this case, with respect to the delivery port 3 of an arbitrary diameter installed at a predetermined position of the impeller case 4b, a trough surface is formed without reducing the valley depth on the bottom side of the blade chamber 16, and the fluid is sent and received. 3 can be reliably directed. Therefore, by selecting the blade chamber 16 as described above corresponding to the use of the pump 1, there is an advantage that it can be easily adapted to various pump specifications.
- each blade 12 sucks and sucks fluid into the blade chamber 16 from the suction port 2 via the suction chamber 23, and each blade chamber 16.
- the fluid accommodated in the gas is pumped around the pump chamber 9 and continuously delivered to the delivery outlet 3 and delivered from the delivery pipe 13.
- the impeller 5 is formed so that the tip of the blade 12 is lowered by providing a step 36 on the inside from the outer periphery of the blade plate 14, the foreign matter (X) mixed in the fluid is separated from the inner peripheral wall 11 and the tip of the blade 12.
- the flow passage interval H that is formed between the two, the passage is encouraged to escape in the circumferential direction, and the contact of the foreign matter (X) against the inner peripheral wall 11 is buffered.
- the movement of the foreign matter (X) by the tip of the blade 12 is prevented, it is possible to make the pump excellent in durability, and to reduce cavitation, draining sound, etc. generated at the tip of the blade by the fluid passage interval H. Can do.
- the impeller 5 can reduce the fluid regulating interval h to the approximate limit of the allowable machining accuracy in a state where the fluid passage interval H is secured, even if the fluid pressure in the pressurizing chamber 24 is increased, the impeller plate There is an advantage that the movement of the fluid to the back side of 14 can be restricted and the pump efficiency can be improved.
- the air mixed with the fluid in the pressurizing chamber 24 and the application is compressed along the pressurizing surface 27 to be microbubbled by the blades 12 and uniformly dispersed within the fluid passage interval H, and the pressurizing partition. It reaches the wall 25, reaches a maximum pressure state, and is smoothly fed out from the delivery port 3 by applying an extrusion force and a centrifugal force due to the rotation of the blade 12.
- the gas mixed in the pump 1 can mix various gas bodies and a granular material, without being limited to air.
- any liquid such as a chemical solution, a fire extinguishing solution, and a nutrient solution can be supplied and mixed, so that convenience can be enhanced and pump applications can be expanded.
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- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
本発明は、ポンプケース内で羽根車を回転させ液体等を吸い込み送出する加圧遠心ポンプに関する。 The present invention relates to a pressurized centrifugal pump that rotates an impeller inside a pump case to suck and send out liquid or the like.
従来、水又は油、エアー等の流体を吸い込み加圧して送出する加圧遠心ポンプは、本願出願人の提案に係わる特許文献1で示されるように既に公知である。
この加圧遠心ポンプは、吸込口と送出口を有するドラム状のケース内で、側面に羽根を放射状に突設した羽根車に、吸込口側から送出口側に向けて収束した加圧室を形成する加圧面と、羽根の側面に近接して羽根室内の流体の漏出を防止する加圧仕切り壁を形成した加圧部を対向させ、吸込口から吸い込んだ流体を羽根車と加圧部で形成されるポンプ室内で加圧し送出口から送出する。
This pressurizing centrifugal pump is a drum-shaped case having a suction port and a delivery port, and a pressure chamber converged from the suction port side toward the delivery port side on an impeller having blades projecting radially on the side surface. The pressurizing surface to be formed and the pressurizing part that forms a pressurizing partition wall that prevents the fluid in the vane chamber from leaking close to the side surface of the blade are opposed to each other, and the fluid sucked from the suction port is transferred between the impeller and the pressurizing unit. Pressurize in the formed pump chamber and send it out from the delivery port.
上記特許文献1で示される加圧遠心ポンプは、羽根板の側面にボス部から放射状に突設する羽根に羽根前傾角(掻込角)を設けているので、先行する羽根外側端が加圧室側から羽根室内への流体の掻き込みを促進する利点がある。然し、羽根前傾角を有し平坦状面で形成される羽根は、羽根室内に掻き込んだ流体の側方への漏出移動を自由にして加圧するので、羽根車の側面と加圧室の境界に激しい乱流を生ずる欠点がある。また羽根室は隣接する羽根の羽根前面と羽根背面を羽根板側の平坦な羽根谷面で接続しているので、羽根前面ですくい込まれ羽根室中心に渦流を形成しようとする流体が、羽根基部のコーナー部で乱流を生じポンプ効率を損なう欠点がある。
Since the pressure centrifugal pump shown in the above-mentioned
また羽根車は各羽根が羽根板の直径と同径にして突設されるので、該羽根板の外周面をポンプケースの内周壁に対し近接させ、羽根板の裏側に漏出しようとする流体を規制する例えば0.3ミリ程度の流体規制間隔を形成するとき、羽根先端も該流体規制間隔と同じ間隙を形成することになる。 In addition, since each impeller protrudes with the same diameter as the diameter of the impeller, the outer peripheral surface of the impeller is brought close to the inner peripheral wall of the pump case, and the fluid that tries to leak to the back side of the impeller is discharged. For example, when a fluid regulating interval of about 0.3 mm is formed, the blade tip also forms the same gap as the fluid regulating interval.
従って、上記のように構成されるポンプは、流体中に例えば0.3ミリ程度以上の異物が混入した場合に、該異物は羽根に沿って先端側に移動し、内周壁に激しく接当したり流体規制間隔内で噛み込まれて移動するため、内周壁や送出口縁及び羽根等が損傷を受け易い欠点がある。また内周壁との小さな隙間で流体を移動させるので、羽根先端で生ずる激しいキャビテーション及び水切り音等の大きな騒音、並びにポンプ効率を低下させる等の問題がある。 Therefore, in the pump configured as described above, for example, when a foreign matter of about 0.3 mm or more is mixed in the fluid, the foreign matter moves to the tip side along the blade and violently contacts the inner peripheral wall. However, there is a drawback that the inner peripheral wall, the delivery port edge, the blade, and the like are easily damaged. Further, since the fluid is moved through a small gap with the inner peripheral wall, there are problems such as severe noise such as severe cavitation and water drainage noise generated at the blade tip, and reduction in pump efficiency.
上記従来の問題点を解消するために本発明による加圧遠心ポンプは、第1に、吸込口(2)と送出口(3)を有するドラム状のケース(4)と、羽根板(14)の側面でボス部(15)から複数の羽根(12)を回転方向に後退角を有し放射状に突出して形成された上記ケース(4)内で回転する羽根車(5)とを備え、前記ケース(4)の内面に、前記羽根(12)に対向し前記吸込口(2)側から前記送出口(3)側に向けて収束する加圧室(24)を形成する加圧面(27)と、前記羽根(12)の側面に近接し羽根室(16)内の流体の漏出を防止する加圧仕切り壁(25)を有する加圧部(22)とを形成し、前記羽根車(5)を前記加圧面(27)及び前記加圧部(22)に対設してポンプ室(9)を形成する加圧遠心ポンプにおいて、前記羽根(12)の先端を前記羽根板(14)の外周から中心方向に段差(36)を設けて低く形成し、前記ケース(4)の内周壁(11)に前記羽根板(14)の外周を近接させて、羽根裏側への流体の移動を規制する流体規制間隔(h)を形成すると共に、前記内周壁(11)と前記羽根(12)の先端との間に、流体中の異物(X)の通過を促がす流体通過間隔(H)を形成したことを特徴としている。 In order to eliminate the above-mentioned conventional problems, a pressurized centrifugal pump according to the present invention includes a drum-shaped case (4) having a suction port (2) and a delivery port (3), and a blade plate (14). An impeller (5) rotating in the case (4) formed by projecting a plurality of blades (12) radially from the boss portion (15) with a receding angle in the rotational direction on the side surface of the boss portion (15), A pressurizing surface (27) forming a pressurizing chamber (24) on the inner surface of the case (4) facing the blade (12) and converging from the suction port (2) side toward the delivery port (3) side And a pressurizing part (22) having a pressurizing partition wall (25) that is close to the side surface of the blade (12) and prevents leakage of fluid in the blade chamber (16), and the impeller (5) ) To the pressurizing surface (27) and the pressurizing part (22) to form a pump chamber (9). The tip of the blade (12) is formed low by providing a step (36) in the center direction from the outer periphery of the blade plate (14), and the blade plate (11) is formed on the inner peripheral wall (11) of the case (4). 14), the fluid control interval (h) that restricts the movement of fluid to the blade back side is formed by bringing the outer periphery close to each other, and a fluid is provided between the inner peripheral wall (11) and the tip of the blade (12). It is characterized in that a fluid passage interval (H) that promotes passage of foreign matter (X) therein is formed.
第2に、前記羽根板(14)に所定の隣接間隔を有して突設される前記羽根(12)によって形成される前記羽根室(16)を、回転方向上手側に向けて湾曲する円弧状の羽根前面(33)と、該羽根前面(33)の形状に略沿う曲面からなる羽根背面(35)と、隣接する前記羽根(12)の前記羽根前面(33)と前記羽根背面(35)とを接続し前記羽根板(14)側に向けて湾曲する円弧状の羽根谷面(37)とから形成することを特徴としている。 Second, the blade chamber (16) formed by the blade (12) protruding from the blade plate (14) with a predetermined adjacent interval is curved toward the upper side in the rotational direction. An arcuate blade front surface (33), a blade back surface (35) composed of a curved surface substantially conforming to the shape of the blade front surface (33), the blade front surface (33) of the adjacent blade (12), and the blade back surface (35) ) And an arcuate blade valley surface (37) that curves toward the blade plate (14) side.
第3に、羽根室16の谷深さを底部側から先端側に向けて徐々に深く形成することを特徴としている。
Thirdly, the valley depth of the
第4に、前記羽根室16の谷深さを、底部側から先端側中途部に向けて徐々に深く形成し、中途部から先端側の谷深さ略一定に形成することを特徴としている。
Fourth, the valley depth of the
第5に、前記吸込口2に連なる前記加圧面27の始端側に、前記羽根車5の側面に略平行する加圧案内面27bを形成することを特徴としている。
Fifth, a
上記のように構成した本発明の加圧遠心ポンプは次のような効果を奏する。
羽根の先端を羽根板の外周から内側に段差を設けて低く形成することにより、羽根板の外周面を内周壁にできるだけ近接させることができ、流体規制間隔から流体の裏側への移動を規制しポンプ効率を向上させることができる。また内周壁と羽根の先端との間に形成される流体通過間隔から、流体中に混入する異物(X)の通過を促すと共に、騒音の発生を低減することができる。
The pressurized centrifugal pump of the present invention configured as described above has the following effects.
By forming the tip of the blade low by providing a step inside the outer periphery of the blade plate, the outer peripheral surface of the blade plate can be as close as possible to the inner peripheral wall, and the movement of the fluid from the fluid regulation interval to the back side is restricted. Pump efficiency can be improved. Further, from the fluid passage interval formed between the inner peripheral wall and the tip of the blade, it is possible to facilitate the passage of the foreign matter (X) mixed in the fluid and to reduce the generation of noise.
回転に伴い吸込口から供給される流体を、羽根前面の形状に沿って羽根室内にすくい入れるように導入し、且つ加圧面を介し加圧室から順次導入される流体を、羽根前面及び羽根谷面に沿わせ羽根室に渦流をスムーズに形成し送出口に至らせるので、羽根の遠心力とキック作用によってポンプ圧力を高めて勢いよく放出することができる。 The fluid supplied from the suction port with the rotation is introduced so as to scoop into the blade chamber along the shape of the blade front surface, and the fluid sequentially introduced from the pressure chamber through the pressure surface is introduced into the blade front surface and the blade valley. A vortex flow is smoothly formed in the blade chamber along the surface to reach the delivery outlet, so that the pump pressure can be increased and released vigorously by the centrifugal force and kick action of the blade.
流体を羽根室内の底部側から先端側に羽根前面及び羽根谷面に沿わせ、乱流の発生を防止し整然とした渦流を形成し羽根室圧力を上昇させる。そして、流体が送出口に至り羽根による遠心力とキック作用によって先端から放出される際に、羽根室の底部から送出口に向かう旋回流を整然と形成するので、流体を送出口から勢いよく送出することができる。 Fluid moves along the blade front and blade valley surfaces from the bottom side to the tip side in the blade chamber to prevent turbulent flow and form an orderly vortex to increase the blade chamber pressure. When the fluid reaches the delivery port and is discharged from the tip by the centrifugal force and kick action by the blades, a swirl flow from the bottom of the blade chamber to the delivery port is formed in an orderly manner, so that the fluid is sent out vigorously from the delivery port. be able to.
羽根室の谷深さを、底部側から先端側中途部に向けて徐々に深く形成し、中途部から先端側の谷深さ略一定に形成することにより、送出口に対し羽根室の底部側の谷深さを浅くすることなく谷面傾斜を形成し、流体を送出口に確実に指向させることができる。 By forming the valley depth of the blade chamber gradually deeper from the bottom side toward the middle of the tip, and forming the valley depth from the middle to the tip side substantially constant, the bottom side of the blade chamber with respect to the delivery port It is possible to form the slope of the valley without reducing the depth of the valley and to direct the fluid to the delivery port reliably.
吸込口から供給される流体を、加圧案内面を介し羽根車側に指向させ、流体を吸い込み初期から羽根車に沿って平行状に案内するので、羽根車の吸い込みに対応した流体の供給を負圧の発生を防止して行うことができ、ポンプ効率を上げることができる。 The fluid supplied from the suction port is directed to the impeller side through the pressure guide surface, and the fluid is guided in parallel along the impeller from the initial stage of suction. The generation of negative pressure can be prevented and pump efficiency can be increased.
1…ポンプ(加圧遠心ポンプ)
2…吸込口
3…送出口
4…ケース
4a…加圧ケース
4b…羽根車ケース
5…羽根車
11…内周壁
14…羽根板
15…ボス部
12…羽根
24…加圧室
27…加圧面
16…羽根室
22…加圧部
33…羽根前面
35…羽根背面
36…段差
37…羽根谷面
H…流体通過間隔
h…流体規制間隔
X…異物
27b…加圧案内面
1 ... Pump (Pressure centrifugal pump)
2 ... Suction
本発明の一実施形態を図面に基づいて説明する。図1,図2,図4において符号1は加圧遠心型のポンプであり、吸込口2と送出口3を有したドラム型のケース4と、該ケース4内で回転可能に軸支される羽根車5とからなり、必要によりケース4内にエアー等の気体を供給する気体供給部6が設置される。
An embodiment of the present invention will be described with reference to the drawings. 1, 2, and 4,
このポンプ1は、羽根車5を備えたポンプ軸7の一側を原動機側から駆動し、羽根車5を図1で示す矢印方向に回転させ、水,油等の任意な流体と、エアー,ガス等任意な気体或いは薬剤等の粉体類を、吸込口2側からケース4内のポンプ室9に吸い込み、流体中に上記気体等を攪拌混合しながら加圧付勢し送出口3から送出する。
This
以下各部の詳細な構成及び作用等について詳述する。尚、この実施形態では流体は水とし、混入する気体はエアーとして説明する。また図示例のケース4は、吸込口2を有する加圧ケース4aと、送出口3を有する羽根車ケース4bとを左右一対とし、分解可能に接合し気密状のポンプ室9を構成している。
The detailed configuration and operation of each part will be described in detail below. In this embodiment, the fluid is water, and the mixed gas is air. Further, the
上記羽根車ケース4bは、羽根車5と後述する加圧ケース4aの加圧部22を内嵌する椀型に形成し、円筒状の内周壁11に送出口3を、羽根車5の側面に突出形成される複数枚の羽根12に跨がる所定長さで、羽根巾に対向する送出位置に穿設している。また送出口3には流体の送出方向に湾曲した送出管13が一体的に接続される。
また羽根車ケース4bは、内周壁11の他方にポンプ軸7をポンプ室9の中心部に軸支する支持部を一体的に設けている。
The
The
ポンプ軸7はポンプ室9内の軸端に、複数の羽根12を突設した羽根車5を、取付ネジ及びナット等によって分解可能に取付固定している。そして、羽根車5は羽根12を突設する羽根板14の他側面を羽根車ケース4bの側壁に接近させ、且つ羽根12を内周壁11に対し図8で後述する流体通過間隔Hを有して設けられる。
The
図2で示すように羽根車5は、羽根側壁となる円盤状の羽根板14の中心部から、ポンプ軸7への取付け部を兼ねる円筒状のボス部15が一体的に形成される。また羽根車5はボス部15及び羽根12の側端を略同高さに形成し、羽根車ケース4bに装着した際に、ボス部15の端面は加圧ケース4aの中心部に形成した、後述する平坦面状の加圧仕切り壁25(図4参照。)の端面と近接させている。
As shown in FIG. 2, the
これにより羽根車5は、羽根板14とボス部15から各羽根12を所定間隔を有して放射状に突出させ、各隣接する羽根12と羽根板14とボス部15で形成される空間部を、流体を内包させる羽根室16(図3参照。)にしている。そして、羽根室16は図7~図11で後述するように羽根12を形成することにより、ポンプ効率を向上させるようにしている。
Thus, the
次に加圧ケース4aについて図2~図6を参照し説明する。加圧ケース4aは、吸込管19を有するケース蓋部21と加圧部22とを一体的に形成しており、羽根車5を組付けた状態の羽根車ケース4bの内周壁11開口部に加圧部22を嵌挿し、加圧ケース4aと羽根車ケース4bをボルトで固定し、ケース4を閉鎖状に構成することができる。これにより加圧部22と羽根車5との間に、吸込口2からすくい込んだ流体を、羽根車5を介して加圧し送出口3から送出するポンプ室(加圧室)9を形成する。
Next, the
上記ポンプ室9は図3で示すように、流体の吸い込みを促進させる吸込室23と、これに連通し流体の加圧を行う加圧室24とからなる。また加圧室24の終端と吸込口2との間には、複数の羽根12の側面に近接し羽根室16内の流体漏出を規制する加圧仕切り壁25が、中心仕切壁26から面一な平坦面状に形成される。
これにより羽根車5のボス部15の端面に対向する中心仕切壁26周りに、吸込室23と加圧室24及び加圧仕切り壁25が一連に形成される。
As shown in FIG. 3, the
As a result, a
また吸込口2側から加圧仕切り壁25に至る範囲に滑らかな傾斜面で形成される加圧面27は、吸込室23側から羽根12に徐々に近接する加圧室24を収束状に形成する。これにより吸込口2からポンプ室9内に吸い込まれる流体は、羽根車5の回転によって順次各羽根室16内に掻き込み保持された状態で、長い通路の加圧室24を介し複数の羽根12によって徐々に加圧される。
Further, the pressurizing
前記加圧面27は加圧仕切り壁25の始端部に位置する加圧終了点29まで形成され、吸込室23から下手側に移動する流体を加圧面27の傾斜に沿わせ羽根室16内に加圧誘導する。またポンプ室9内で流体に急激な圧力変動を生じさせることなく加圧し、加圧終了点29部分において最高圧力に加圧された流体を送出口3から効率よく押し出すことができる。
The
また図3~図6で示すように本実施形態の加圧面27は、加圧終了点29の上手側で送出口3の始端部に対向する近傍位置に、加圧流体の流れを羽根室16に向けて変向を促進させる変向加圧面31を段部状に形成し、該変向加圧面31と加圧終了点29の間に第2加圧面27aを形成している。
Further, as shown in FIGS. 3 to 6, the pressurizing
上記変向加圧面31は加圧終了点29の上手側で送出口3の始端部の下手側近傍から形成することが望ましく、加圧室24内の流体を第2加圧面27aの直前から羽根室16を介して送出口3側に変向させる。これによりポンプ室9内で送出口3が位置する部位で、流体の加圧を促進し送出に伴う圧力低下を防止する。
The diverting
この構成により、流体は収束する加圧室24内で羽根12に掻き回されながら加圧面27に沿って順次加圧され激しい渦流を形成するが、エアーを混入するポンプの場合に、混入エアーは加圧された渦流中で気泡の微細化が促進される。そして、下手側に移行する流体及びエアー気泡は、変向加圧面31の形状によって加圧面27の中途部で衝撃的な接当抵抗を生じないで羽根室16内に変向移行され、エアー気泡の加圧排出も速やかに行うことができる。尚、ポンプ室9内へのエアー等気体の供給は、従来のものと同様な構成からなる気体供給装置6によって、吸込口2内の液体中に気体を混入することができる。
With this configuration, the fluid is sequentially pressurized along the
また実施形態のポンプ1の吸込室23は図3に点線で示すように、吸込口2に連なる加圧面27の始端側に、羽根車5の側面に略平行する加圧案内面27bを形成している。これにより後述する羽根室16の形状改良に伴う吸い込み能力に対応し、吸込室23内で流体の負圧を生じさせることなく、吸込口2から流体の供給を促進し吸い込み性能を向上させることができる。
Further, the
即ち、加圧案内面27bは図3の実線で示す加圧面27の始端部から形成された従来の形状からなる傾斜面に対し、吸込口2の終端を絞るように滑らかに突出形成したコーナー部の曲面から、羽根車5の羽根12側面に略平行する平坦面となし加圧面27の傾斜面に連ならせている。
That is, the pressurizing
これによりポンプ1は吸込口2から供給される流体を加圧案内面27bの始端コーナー部を介し羽根車5側に勢いよく指向させ、且つ加圧案内面27bによって流体を吸い込み初期から羽根車5側に案内することができる。そして、羽根車5の吸い込みに対応した流体の供給を、吸込室23の始端側で負圧の発生を防止することができるので、従来のものよりポンプ効率を上げることができると共に、キャビテーションを抑制し静穏性の高いポンプにすることができる。
As a result, the
一方、羽根車ケース4bに形成される送出口3は、加圧室24の終端部側で第2加圧面27a及び加圧仕切り壁25に対向する部位で、羽根車ケース4bの内周壁11に羽根巾に対向させ長孔形状で開口される。また送出口3の長さ方向の中途部には、流体の送出案内を行う板状のガイド部材32が所定の流体誘導角を有して設置される。
On the other hand, the
次に上記羽根車5の羽根12及び羽根室16の構成について説明する。図1,図7,図8で示すように、羽根12は円盤状の羽根板14の一側面にボス部15から羽根車回転方向上手側(以下、単に「上手側」という。)に向けて放射方向に突設され、正面視で羽根片を長さの中途部から滑らかに屈曲し後退傾斜させている。
Next, the configuration of the
この羽根形状により、羽根車5は回転に伴い吸込口2から流体を掻き込み、且つ羽根室16内で流体を保持する。そして、各羽根12は送出口3部位に至るとき、羽根室16内の流体を後退傾斜させた羽根形状によって遠心力を加えながら、あたかもキックさせるように押し出し付勢し遠心方向への流圧を高める。
With this blade shape, the
さらに、図7,図8に示すように羽根車5は、羽根12の先端回転軌跡の直径を羽根板14の直径より小径にし、両者がなす内周壁11との間隙を異ならせること、及び隣接する羽根12間で形成される羽根室16を、平面視で円形又は楕円形の形状をなすように形成することによって、ポンプ効率を向上させると共に、静音性の改善及び羽根耐久性の向上を図っている。
Further, as shown in FIGS. 7 and 8, the
即ち、図示例のポンプ1の羽根12は、例えば羽根板14の外周直径が125ミリで且つ直径55ミリのボス部15に、先端板厚が3ミリ程度となる羽根12を12枚分だけ等間隔に立設した場合に、隣接する羽根12と羽根12との基部間隔を略10ミリ程度としている。また各羽根12は基部間隔を狭くしないように羽根基部側の屈曲を規制することにより、羽根室16の流体収容量を大きくし基部側の流体の流入を妨げないようにしている。
That is, the
さらに羽根12は図9で示すように、羽根外側端の厚さ内に、円弧面で形成される羽根前面33側から前記加圧仕切り壁25に平行状に近接する平坦面5aと、羽根背面35に至る面取り状の傾斜面5bを形成している。平坦面5aの巾は例えば、羽根12の板厚が3ミリ程度である場合に、1ミリ程度として傾斜面5bを形成することが望ましく、該傾斜面5bは羽根前面33の形状に略沿う形状の羽根背面35を湾曲させて形成することもできる。尚、羽根12は必要により、チタン等の耐磨耗性材,表面滑動性部材による表面処理が行われる。
Further, as shown in FIG. 9, the
そして、図示例のポンプ1の羽根車5は、羽根先端の回転直径を羽根板14の直径より数ミリ程度小さくするように、各羽根12の先端を羽根板14の外周から中心方向に段差36を設けて低く形成している。この段差36は清水(通常の水)用のポンプである場合に、内周壁11の筒状面と羽根板14の外周とにより形成される0.05ミリ程度の流体規制間隔hに対し、上記内周壁11と羽根12の先端とがなす流体通過間隔Hは0.35ミリ程度に設定することが望ましい。
The
これによりポンプ1は、羽根板14の外周をできるだけ内周壁11に近接させながら、段差36によって羽根12の先端と内周壁11の間に流体通過間隔Hを形成することができ、ポンプ室9内の圧力によって流体規制間隔hから漏出しようとする流体の漏れ出しを規制し圧力損失を抑制することができる。
Accordingly, the
また流体規制間隔hより大きく形成した流体通過間隔Hは、流体中に混入した砂等の鉱物や有機物等の0.3ミリ程度の小さい粒体(異物(X))を流体通過間隔Hを介して簡単に通過させることができる。 In addition, the fluid passage interval H formed larger than the fluid regulation interval h is about 0.3 mm of small particles (foreign matter (X)) such as sand and other minerals and organic substances mixed in the fluid. Can be passed easily.
従って、従来のもののように異物(X)を内周壁11に激しく接当させたり、また羽根先端と送出口3の開口端との間で異物(X)を噛み込み又は噛んだ状態で回転する等の不具合を解消することができる。これにより羽根車5は流体通過間隔Hを介しポンプ室9内での異物(X)の持ち回し移動をスムーズに行い、内周壁11及び羽根12等の損傷を防止し送出口3から排出することができ、また流体通過間隔Hは異物(X)を通過させる程度の隙間にしているので、ポンプ効率を大きく損なうことがない等の特徴がある。このような機能を発揮させれば段差36は必ずしも厳密な意味で「段差」である必要はない。
Accordingly, the foreign matter (X) is vigorously brought into contact with the inner
また高速回転をする羽根12は段差36を介して低く形成した流体通過間隔Hによって、全周に多量の流体を収容してスムーズに移動させ送出口3から送出することができる。
このとき先端と内周壁11との間で生じ易いキャビテーションを抑制し、また内周壁11との大きな隙間で流体を移動させるので、羽根先端の水切り音等の騒音を同時に低減することができる。
尚、上記流体通過間隔Hは清水ポンプの他に大粒の異物(X)を流体と共に送るポンプの場合には、該異物(X)の大きさに対応した隙間にすることができる。
Further, the
At this time, cavitation that tends to occur between the tip and the inner
In addition to the fresh water pump, the fluid passage interval H can be a gap corresponding to the size of the foreign matter (X) in the case of a pump that sends large foreign matter (X) together with the fluid.
次に図7~図11を参照し、本実施形態の羽根12及び羽根室16について説明する。
羽根板14に所定の羽根ピッチと羽根巾を有して突設される各羽根12は、その前面に回転方向上手側(上流側)に向けて湾曲する円弧状の羽根前面33と、背面に該羽根前面33の形状に略沿う曲面からなる羽根背面35と、隣接する羽根12の羽根前面33と羽根背面35とを滑らかに接続し羽根板14側に向けて湾曲する円弧状の羽根谷面37とからなる。
Next, the
Each
そして、羽根前面33と羽根背面35と羽根谷面37を一連に形成してなる羽根室16は、送出口3の開口幅と略等しい羽根先端幅から底部に至るに従い、羽根12の幅(突出代)を徐々に短くすることにより、羽根室16の谷深さを底部側から先端側に向けて徐々に深くなるように形成している。また図9,図10,図11で示すように、羽根室16の各位置における断面形状を略等しい相似形となるように形成している。
The
上記構成による羽根車5は、回転に伴い吸込口2から供給される流体を羽根前面33の形状に沿って羽根室16内にすくい入れるように導入する。そして、加圧面27を介し加圧室24から順次導入される流体によって、図9に矢印で示すように羽根前面33及び羽根谷面37に沿って羽根室断面の中心部周りの渦流を、乱流の発生を防止し整然と加速的に形成し羽根室圧力を上昇させることができる。
The
次いで羽根室16内で加圧された流体は送出口3に至ると、羽根12による遠心力とキック作用によって先端から放出される際に、羽根室16の谷深さを底部側から先端側に向けて徐々に深くなるように形成しているので、羽根室16の底部から送出口3に向かう旋回流を整然と形成することができ、加圧エネルギを高めた状態で送出口3から勢いよくスムーズに送出する。
Next, when the fluid pressurized in the
また上記のように形成される羽根12は、外側端を薄肉で先鋭にすることなく平坦面5aによって厚肉にすることができ、また基部側は羽根谷面37の湾曲によって肉厚になるので、強度及び耐久性を備え加圧仕切り壁25に近接させることができる。これにより、羽根12の外側端を加圧仕切り壁25に近接でき、両者の間から流体及び気泡等の漏出を抑制する。またこの間隙から少量ながら勢いよく流出する流体は、次位の羽根室16内に流入し傾斜面5b及び羽根背面35に沿って渦流を形成しながら羽根前面33ですくわれるので、大きな乱流を生じさせることなく加圧を促進させる。
Further, the
また図9に実線で示すように、羽根背面35と羽根前面33を前記点線で示す曲面より大きな湾曲面で一連に接続形成することができる。この場合も段差36は羽根室16の谷部に対する接線上に形成することが望ましいものである。
Further, as shown by a solid line in FIG. 9, the blade back
また図8で示すように、羽根室16の谷面に底部から先端部側に傾斜状に形成される谷面傾斜は、図示例のものに限定されることなく、谷長さの略2分の1あたりの中途部から先端部側を送出口3に向けて傾斜させない構成にすることもできる(点線の37参照。)。
この場合には、羽根車ケース4bの所定位置に設置される任意口径の送出口3に対し、羽根室16の底部側の谷深さを浅くすることなく谷面傾斜を形成し流体を送出口3に確実に指向させることができる。従って、ポンプ1の用途に対応させて上記のような羽根室16を選択することにより、多様なポンプ仕様に簡単に適応させることができる等の利点がある。
Further, as shown in FIG. 8, the slope of the valley formed on the valley surface of the
In this case, with respect to the
以上のように構成されるポンプ1は羽根車5が回転駆動されると、各羽根12が吸込口2から吸込室23を介して流体を羽根室16内に掻き込み吸い込むと共に、各羽根室16に収容した流体をポンプ室9内を持ち回り送出口3に連続的に至らせ送出管13から送出する。
In the
このとき羽根車5は羽根12の先端を羽根板14の外周から内側に段差36を設けて低く形成しているので、流体中に混入する異物(X)を内周壁11と羽根12の先端との間に大きく形成される流通過間隔Hを介し、周方向に逃がすように通過を促し内周壁11に対する異物(X)の接当を緩衝する。また羽根12の先端による異物(X)の齧り移動が防止されるので、耐久性に優れたポンプにすることができ、且つ流体通過間隔Hによって羽根先端で生ずるキャビテーションや水切り音等も低減することができる。
At this time, since the
そして、羽根車5は流体通過間隔Hを確保した状態で流体規制間隔hを許容加工精度の略限界まで小さくすることができるので、加圧室24内の流体圧力を高めた場合でも、羽根板14の裏側への流体の移動を規制しポンプ効率を向上させることができる等の利点がある。
Since the
この際、加圧室24内の流体と用途によって混入されるエアーは、加圧面27に沿って加圧されながら、羽根12によって微細気泡化され流体通過間隔H内で均一に分散され加圧仕切り壁25に至り、最加圧状態になって送出口3から羽根12の回転による押し出し力と遠心力が付加されてスムーズに送り出される。
At this time, the air mixed with the fluid in the pressurizing
これによりエアー混入流体による洗浄処理や曝気作用を伴うような浄水処理他各種の処理を高性能に行うことができる。尚、ポンプ1に混入する気体はエアーに限定することなく各種のガス体や粉粒体を混入することができる。また薬液や消火液、養液等の任意な液体を供給混入することもでき、利便性を高めポンプ用途を拡大することができる。
This makes it possible to perform various treatments such as cleaning with an air-mixed fluid and water purification with aeration. In addition, the gas mixed in the
Claims (5)
羽根板(14)の側面でボス部(15)から複数の羽根(12)を回転方向に後退角を有し放射状に突出して形成された上記ケース(4)内で回転する羽根車(5)とを備え、
前記ケース(4)の内面に、前記羽根(12)に対向し前記吸込口(2)側から前記送出口(3)側に向けて収束する加圧室(24)を形成する加圧面(27)と、前記羽根(12)の側面に近接し羽根室(16)内の流体の漏出を防止する加圧仕切り壁(25)を有する加圧部(22)とを形成し、
前記羽根車(5)を前記加圧面(27)及び前記加圧部(22)に対設してポンプ室(9)を形成する加圧遠心ポンプにおいて、
前記羽根(12)の先端を前記羽根板(14)の外周から中心方向に段差(36)を設けて低く形成し、
前記ケース(4)の内周壁(11)に前記羽根板(14)の外周を近接させて、羽根裏側への流体の移動を規制する流体規制間隔(h)を形成すると共に、
前記内周壁(11)と前記羽根(12)の先端との間に、流体中の異物(X)の通過を促がす流体通過間隔(H)を形成した
加圧遠心ポンプ。 A drum-shaped case (4) having a suction port (2) and a delivery port (3);
An impeller (5) rotating in the case (4) formed by projecting a plurality of blades (12) radially from the boss portion (15) with a receding angle in the rotational direction on the side surface of the blade plate (14) And
On the inner surface of the case (4), a pressure surface (27) that forms a pressure chamber (24) facing the blade (12) and converging from the suction port (2) side toward the delivery port (3) side. And a pressurizing part (22) having a pressurizing partition wall (25) which is close to the side surface of the blade (12) and prevents leakage of the fluid in the blade chamber (16),
In the pressurized centrifugal pump that forms the pump chamber (9) by setting the impeller (5) to the pressurized surface (27) and the pressurized part (22),
The tip of the blade (12) is formed low by providing a step (36) from the outer periphery of the blade plate (14) toward the center,
The outer periphery of the blade plate (14) is brought close to the inner peripheral wall (11) of the case (4) to form a fluid regulating interval (h) that regulates the movement of fluid to the blade back side,
A pressurized centrifugal pump in which a fluid passage interval (H) is formed between the inner peripheral wall (11) and the tip of the blade (12) to promote the passage of foreign matter (X) in the fluid.
回転方向上手側に向けて湾曲する円弧状の羽根前面(33)と、
該羽根前面(33)の形状に略沿う曲面からなる羽根背面(35)と、
隣接する前記羽根(12)の前記羽根前面(33)と前記羽根背面(35)とを接続し前記羽根板(14)側に向けて湾曲する円弧状の羽根谷面(37)とから形成する
請求項1の加圧遠心ポンプ。 The blade chamber (16) formed by the blade (12) protruding from the blade plate (14) with a predetermined adjacent interval,
An arcuate blade front surface (33) curved toward the upper side in the rotational direction;
A blade back surface (35) composed of a curved surface substantially conforming to the shape of the blade front surface (33);
The blade front surface (33) and the blade rear surface (35) of the adjacent blade (12) are connected to each other and formed from an arcuate blade valley surface (37) that curves toward the blade plate (14) side. The pressurized centrifugal pump according to claim 1.
請求項1又は2の加圧遠心ポンプ。 The pressurized centrifugal pump according to claim 1 or 2, wherein a valley depth of the blade chamber (16) is gradually formed deeper from the bottom side toward the tip side.
請求項1又は2の加圧遠心ポンプ。 The pressurization according to claim 1 or 2, wherein the valley depth of the vane chamber (16) is gradually formed deeper from the bottom side toward the middle part of the front end side, and the valley depth from the middle part to the front end side is substantially constant. Centrifugal pump.
請求項1又は2の加圧遠心ポンプ。 The pressure centrifuge according to claim 1 or 2, wherein a pressure guide surface (27b) substantially parallel to a side surface of the impeller (5) is formed on a start end side of the pressure surface (27) connected to the suction port (2). pump.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
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| EP07851048A EP2233749A4 (en) | 2007-12-21 | 2007-12-21 | Pressurizing centrifugal pump |
| KR1020107013332A KR20100097165A (en) | 2007-12-21 | 2007-12-21 | Pressurizing centrifugal pump |
| PCT/JP2007/074642 WO2009081465A1 (en) | 2007-12-21 | 2007-12-21 | Pressurizing centrifugal pump |
| CN2007801019836A CN101903661A (en) | 2007-12-21 | 2007-12-21 | booster centrifugal pump |
| US12/808,773 US20110280718A1 (en) | 2007-12-21 | 2007-12-21 | Pressurizing centrifugal pump |
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| PCT/JP2007/074642 WO2009081465A1 (en) | 2007-12-21 | 2007-12-21 | Pressurizing centrifugal pump |
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| EP (1) | EP2233749A4 (en) |
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| DE102020003847A1 (en) | 2020-06-26 | 2021-12-30 | KSB SE & Co. KGaA | Centrifugal pump for pumping media containing solids |
| CN114294259B (en) * | 2021-12-30 | 2024-10-22 | 福建省福安市力德泵业有限公司 | High-efficient low noise pump |
| CN115233715B (en) * | 2022-08-07 | 2024-06-14 | 黑龙江省六建建筑工程有限责任公司 | Drainage device and drainage method for building engineering |
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| JP2006307859A (en) * | 2005-04-29 | 2006-11-09 | Sulzer Pumpen Ag | Centrifugal pump and its impeller |
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|---|---|---|---|---|
| US1619286A (en) * | 1921-06-01 | 1927-03-01 | Arthur W Burks | Pump |
| US3392675A (en) * | 1965-10-22 | 1968-07-16 | Ford Motor Co | Centrifugal pump |
| GB1402713A (en) * | 1971-06-30 | 1975-08-13 | Lintott Eng Ltd | Vortex compressor |
| JPS4895603A (en) * | 1972-03-22 | 1973-12-07 | ||
| US3915589A (en) * | 1974-03-29 | 1975-10-28 | Gast Manufacturing Corp | Convertible series/parallel regenerative blower |
| EP0477650B1 (en) * | 1990-09-14 | 1996-05-29 | Hitachi, Ltd. | Vortex flow blower |
| KR100317013B1 (en) * | 1997-08-07 | 2001-12-24 | 이토 히로미 | Impeller of motor-driven fuel pump |
| US7267524B2 (en) * | 2004-05-10 | 2007-09-11 | Ford Motor Company | Fuel pump having single sided impeller |
-
2007
- 2007-12-21 US US12/808,773 patent/US20110280718A1/en not_active Abandoned
- 2007-12-21 EP EP07851048A patent/EP2233749A4/en not_active Withdrawn
- 2007-12-21 WO PCT/JP2007/074642 patent/WO2009081465A1/en not_active Ceased
- 2007-12-21 CN CN2007801019836A patent/CN101903661A/en active Pending
- 2007-12-21 KR KR1020107013332A patent/KR20100097165A/en not_active Ceased
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| JPS63138199A (en) * | 1986-11-28 | 1988-06-10 | Nikko Eng Kk | Gas-liquid mixture transfer pump |
| JPH04159493A (en) * | 1990-10-19 | 1992-06-02 | Hitachi Ltd | Volute pump |
| JPH09177693A (en) * | 1995-12-26 | 1997-07-11 | Asmo Co Ltd | Fluid pump |
| JP2000240584A (en) * | 1999-02-18 | 2000-09-05 | Ebara Corp | Vortex pump |
| JP2004060470A (en) | 2002-07-25 | 2004-02-26 | Yonehara Giken Kk | Mixing structure of gas or the like for pressurizing centrifugal pump |
| JP2005240629A (en) * | 2004-02-25 | 2005-09-08 | Tsurumi Mfg Co Ltd | Restraint prevention structure for submersible centrifugal pump |
| JP2005240628A (en) * | 2004-02-25 | 2005-09-08 | Tsurumi Mfg Co Ltd | Restraint prevention structure for submersible centrifugal pump |
| JP2005270245A (en) * | 2004-03-24 | 2005-10-06 | Hitachi Home & Life Solutions Inc | Dishwasher washing and drainage pump |
| WO2005098239A1 (en) * | 2004-03-31 | 2005-10-20 | Yonehara Giken Co., Ltd. | Pressurizing centrifugal pump |
| JP2006307859A (en) * | 2005-04-29 | 2006-11-09 | Sulzer Pumpen Ag | Centrifugal pump and its impeller |
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| Title |
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| See also references of EP2233749A4 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2233749A4 (en) | 2012-12-19 |
| CN101903661A (en) | 2010-12-01 |
| US20110280718A1 (en) | 2011-11-17 |
| EP2233749A1 (en) | 2010-09-29 |
| KR20100097165A (en) | 2010-09-02 |
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