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WO2009078430A1 - Apparatus for carbonation curing and process for producing cured cement object with densified surface layer - Google Patents

Apparatus for carbonation curing and process for producing cured cement object with densified surface layer Download PDF

Info

Publication number
WO2009078430A1
WO2009078430A1 PCT/JP2008/072962 JP2008072962W WO2009078430A1 WO 2009078430 A1 WO2009078430 A1 WO 2009078430A1 JP 2008072962 W JP2008072962 W JP 2008072962W WO 2009078430 A1 WO2009078430 A1 WO 2009078430A1
Authority
WO
WIPO (PCT)
Prior art keywords
gas
carbonation curing
mode
γc2s
surface layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2008/072962
Other languages
French (fr)
Japanese (ja)
Inventor
Kenzo Watanabe
Kosuke Yokozeki
Takeshi Torichigai
Noboru Sakata
Shigeyuki Date
Minoru Morioka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kajima Corp
Denka Co Ltd
Ishikawajima Construction Materials Co Ltd
Original Assignee
Kajima Corp
Denki Kagaku Kogyo KK
Ishikawajima Construction Materials Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kajima Corp, Denki Kagaku Kogyo KK, Ishikawajima Construction Materials Co Ltd filed Critical Kajima Corp
Publication of WO2009078430A1 publication Critical patent/WO2009078430A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/02—Selection of the hardening environment
    • C04B40/0231—Carbon dioxide hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245—Curing concrete articles
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04—Portland cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00439—Physico-chemical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00448—Low heat cements

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

An apparatus for carbonation curing is provided which can be kept at any desired carbon dioxide concentration exceeding 20%, preferably exceeding 30%. The apparatus for carbonation curing has a shielded space where a cured cement object is placed and shielded from the outside atmospheric environment. The shielded space is equipped with: a gas introduction opening which is connected to a carbon dioxide supply source through a gas flow rate regulation mechanism; and a gas discharge opening which is connected to the outside through a gas inflow prevention mechanism. The gas flow rate regulation mechanism and the gas inflow prevention mechanism can be switched so that the mode of controlling the internal atmosphere can be any of at least a 'gas replacement mode' and a 'stationary mode.' This apparatus is especially suitable for use in the carbonation curing of a cured object formed from a kneaded cement mixture containing low-heat portland cement and γC2S, the amount of the γC2S being 30±10 parts by mass per 100 parts by mass of the binder, and having a water/binder ratio of 35% or lower.
PCT/JP2008/072962 2007-12-19 2008-12-17 Apparatus for carbonation curing and process for producing cured cement object with densified surface layer Ceased WO2009078430A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007-326881 2007-12-19
JP2007326881A JP5270145B2 (en) 2007-12-19 2007-12-19 Method for producing hardened surface layered cement

Publications (1)

Publication Number Publication Date
WO2009078430A1 true WO2009078430A1 (en) 2009-06-25

Family

ID=40795544

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/072962 Ceased WO2009078430A1 (en) 2007-12-19 2008-12-17 Apparatus for carbonation curing and process for producing cured cement object with densified surface layer

Country Status (2)

Country Link
JP (1) JP5270145B2 (en)
WO (1) WO2009078430A1 (en)

Cited By (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012153565A (en) * 2011-01-26 2012-08-16 Denki Kagaku Kogyo Kk Building composition, and method for producing carbonated building material
US8845940B2 (en) 2012-10-25 2014-09-30 Carboncure Technologies Inc. Carbon dioxide treatment of concrete upstream from product mold
WO2014160168A1 (en) 2013-03-14 2014-10-02 Solidia Technologies, Inc. Curing systems for materials that consume carbon dioxide
US9108883B2 (en) 2013-06-25 2015-08-18 Carboncure Technologies, Inc. Apparatus for carbonation of a cement mix
WO2015112655A3 (en) * 2014-01-22 2015-09-17 Solidia Technologies, Inc. Method and apparatus for curing co2 composite material objects at near ambient temperature and pressure
WO2016022522A2 (en) 2014-08-05 2016-02-11 Solidia Technologies, Inc. Method and apparatus for the curing of composite material by control over rate limiting steps in water removal
US9376345B2 (en) 2013-06-25 2016-06-28 Carboncure Technologies Inc. Methods for delivery of carbon dioxide to a flowable concrete mix
US9388072B2 (en) 2013-06-25 2016-07-12 Carboncure Technologies Inc. Methods and compositions for concrete production
CN106426534A (en) * 2015-08-13 2017-02-22 吉林省圣翔建材集团有限公司 Reaction device system allowing inorganic building materials to absorb carbon dioxide fast
US9738562B2 (en) 2013-06-25 2017-08-22 Carboncure Technologies Inc. Methods and compositions for concrete production
US9790131B2 (en) 2013-02-04 2017-10-17 Carboncure Technologies Inc. System and method of applying carbon dioxide during the production of concrete
CN109437828A (en) * 2018-12-07 2019-03-08 武汉理工大学 A kind of steel slag carbonization aquation collaboration technique
US10350787B2 (en) 2014-02-18 2019-07-16 Carboncure Technologies Inc. Carbonation of cement mixes
US10570064B2 (en) 2014-04-07 2020-02-25 Carboncure Technologies Inc. Integrated carbon dioxide capture
CN111615503A (en) * 2017-12-04 2020-09-01 索里迪亚科技公司 Composite material, method for the production thereof and use thereof
US10781140B2 (en) 2013-03-14 2020-09-22 Solidia Technologies, Inc. Method and apparatus for the curing of composite material by control over rate limiting steps in water removal
GB2585362A (en) * 2019-06-11 2021-01-13 Boss Cabins Ltd Cabin
US10927042B2 (en) 2013-06-25 2021-02-23 Carboncure Technologies, Inc. Methods and compositions for concrete production
US11660779B2 (en) 2016-04-11 2023-05-30 Carboncure Technologies Inc. Methods and compositions for treatment of concrete wash water
WO2023235530A1 (en) * 2022-06-02 2023-12-07 The Regents Of The University Of California Active curing systems and methods for concrete manufacturing by carbon dioxide sequestration
US11919775B2 (en) 2017-06-30 2024-03-05 The Regents Of The University Of California CO 2 mineralization in produced and industrial effluent water by pH-swing carbonation
US11958212B2 (en) 2017-06-20 2024-04-16 Carboncure Technologies Inc. Methods and compositions for treatment of concrete wash water
US12116322B2 (en) 2016-10-26 2024-10-15 The Regents Of The University Of California Efficient integration of manufacturing of upcycled concrete product into power plants
US12157709B2 (en) 2022-04-12 2024-12-03 Carbonbuilt, Inc. Process for production of hydraulic-carbonating binder systems through mechanochemical activation of minerals
US12203184B2 (en) 2022-07-18 2025-01-21 The Regents Of The University Of California Multi-chambered electrochemical cell for carbon dioxide removal
US12246993B2 (en) 2022-02-21 2025-03-11 Carbonbuilt Methods and systems for biomass-derived CO2 sequestration in concretes and aggregates
US12247303B2 (en) 2023-01-31 2025-03-11 The Regents Of The University Of California Oxygen-selective anodes
US12351527B2 (en) 2021-10-18 2025-07-08 The Regents Of The University Of California Integration of direct air capture system into CO2 mineralization process of concretes and aggregates
US12421169B2 (en) 2019-04-26 2025-09-23 Carboncure Technologies Inc. Carbonation of concrete aggregates
WO2025211344A1 (en) * 2024-04-05 2025-10-09 鹿島建設株式会社 Carbonation curing system for hydraulic hardened body and method for managing carbonation curing for hydraulic hardened body
US12521908B2 (en) 2020-06-12 2026-01-13 Carboncure Technologies Inc. Methods and compositions for delivery of carbon dioxide
WO2026011246A1 (en) * 2024-07-12 2026-01-15 Carbicrete Inc. System and method for managing gas in the manufacturing of a concrete product

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4822373B1 (en) * 2010-12-17 2011-11-24 中国電力株式会社 Carbonation curing equipment, carbonized concrete manufacturing method and carbon dioxide fixing method
CN102276220B (en) * 2011-05-31 2012-11-14 杭州康居金蝶住宅排气道有限公司 fiber reinforced exhaust
JP6240400B2 (en) * 2013-04-22 2017-11-29 国立大学法人 東京大学 Method for producing substance having hardened cement
EA037910B1 (en) 2016-05-31 2021-06-04 Солидия Текнолоджиз, Инк. CONDITIONED CURING SYSTEMS AND CURING METHODS
CA3038515A1 (en) * 2016-09-26 2018-03-29 Solidia Technologies, Inc. Advanced curing equipment and methods of using same
CN107310021A (en) * 2017-07-27 2017-11-03 中国水利水电科学研究院 Concrete for hydraulic structure maintenance process and device under low pressure
CN108453877B (en) * 2018-04-06 2019-11-22 浙江大学台州研究院 A steam curing pond for processing concrete utility poles
CN109694224B (en) * 2018-12-19 2021-10-22 武汉理工大学 A kind of gradient structure high-durability concrete product and preparation method thereof
CN110315633A (en) * 2019-04-30 2019-10-11 武汉理工大学 The method and device of cement kiln oxygen-enriched combusting tail gas maintenance cement concrete product
JP2022019100A (en) * 2020-07-17 2022-01-27 株式会社フジタ Concrete curing method and concrete curing material
JP7712527B2 (en) * 2021-02-15 2025-07-24 ジャパンパイル株式会社 Manufacturing method of prefabricated piles, manufacturing device of prefabricated piles, and prefabricated piles manufactured using said method
JP7736559B2 (en) * 2021-12-27 2025-09-09 鹿島建設株式会社 Method for manufacturing carbon dioxide gas immobilized realkalized concrete, method for carbon dioxide gas immobilized realkalized concrete, and fresh concrete for carbon dioxide gas immobilized realkalized concrete
JP2023107579A (en) * 2022-01-24 2023-08-03 株式会社フジタ System and method for placing shotcrete
JP7139541B1 (en) 2022-05-16 2022-09-20 オリエンタル白石株式会社 Carbonation curing method for precast concrete member
JP7808296B2 (en) * 2022-05-20 2026-01-29 鹿島建設株式会社 Production method
JP2023180952A (en) * 2022-06-10 2023-12-21 中国電力株式会社 Concrete manufacturing method and concrete manufacturing equipment
JP2026007851A (en) * 2024-07-04 2026-01-19 学校法人早稲田大学 Carbonation curing system and carbonation curing method

Citations (2)

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JP2003335567A (en) * 2002-05-22 2003-11-25 Denki Kagaku Kogyo Kk Hardened cement and method for producing the same
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Patent Citations (2)

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JP2003335567A (en) * 2002-05-22 2003-11-25 Denki Kagaku Kogyo Kk Hardened cement and method for producing the same
JP2006143531A (en) * 2004-11-19 2006-06-08 Ishikawajima Constr Materials Co Ltd Curing device for cured body

Non-Patent Citations (3)

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Title
K.WATANABE: "High durability cementitious material with mineral admixtures and carbonation curing", WASTE MANAGEMENT, vol. 26, 2006, pages 752 - 757, XP024961231, DOI: doi:10.1016/j.wasman.2006.01.030 *
RYOICHI ASHIZAWA: "Cement-kei Zairyo no Ko Taikyuka o Mokuteki to shita Yojo Hoho ni Kansuru Kenkyu", PROCEEDINGS OF THE JAPAN CONCRETE INSTITUTE, vol. 26, no. 1, 2004, pages 747 - 752 *
RYOICHI ASHIZAWA: "y-2CaO.Si02 to Tansanka Yojo o Heiyo shita Concrete no Ko Taikyuka Gijutsu", ANNUAL REPORT, KAJIMA TECHNICAL RESEARCH INSTITUTE, no. 52, 30 September 2004 (2004-09-30), pages 107 - 112 *

Cited By (54)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012153565A (en) * 2011-01-26 2012-08-16 Denki Kagaku Kogyo Kk Building composition, and method for producing carbonated building material
US9492945B2 (en) 2012-10-25 2016-11-15 Carboncure Technologies Inc. Carbon dioxide treatment of concrete upstream from product mold
US8845940B2 (en) 2012-10-25 2014-09-30 Carboncure Technologies Inc. Carbon dioxide treatment of concrete upstream from product mold
US10654191B2 (en) 2012-10-25 2020-05-19 Carboncure Technologies Inc. Carbon dioxide treatment of concrete upstream from product mold
US10683237B2 (en) 2013-02-04 2020-06-16 Carboncure Technologies Inc. System and method of applying carbon dioxide during the production of concrete
US9790131B2 (en) 2013-02-04 2017-10-17 Carboncure Technologies Inc. System and method of applying carbon dioxide during the production of concrete
WO2014160168A1 (en) 2013-03-14 2014-10-02 Solidia Technologies, Inc. Curing systems for materials that consume carbon dioxide
US10781140B2 (en) 2013-03-14 2020-09-22 Solidia Technologies, Inc. Method and apparatus for the curing of composite material by control over rate limiting steps in water removal
EP2969439A4 (en) * 2013-03-14 2016-04-27 Solidia Technologies Inc CURING SYSTEMS FOR CARBON DIOXIDE ABSORBING MATERIALS
US10668443B2 (en) 2013-03-14 2020-06-02 Solidia Technologies, Ltd. Curing systems for materials that consume carbon dioxide and method of use thereof
US10927042B2 (en) 2013-06-25 2021-02-23 Carboncure Technologies, Inc. Methods and compositions for concrete production
US12319628B2 (en) 2013-06-25 2025-06-03 Carboncure Technologies Inc. Methods and compositions for concrete production
US9738562B2 (en) 2013-06-25 2017-08-22 Carboncure Technologies Inc. Methods and compositions for concrete production
US9758437B2 (en) 2013-06-25 2017-09-12 Carboncure Technologies Inc. Apparatus for delivery of carbon dioxide to a concrete mix in a mixer and determining flow rate
US9463580B2 (en) 2013-06-25 2016-10-11 Carboncure Technologies Inc. Methods for carbonation of a cement mix in a mixer
US11773019B2 (en) 2013-06-25 2023-10-03 Carboncure Technologies Inc. Methods and compositions for concrete production
US11773031B2 (en) 2013-06-25 2023-10-03 Carboncure Technologies Inc. Apparatus for delivery of a predetermined amount of solid and gaseous carbon dioxide
US10246379B2 (en) 2013-06-25 2019-04-02 Carboncure Technologies Inc. Methods and compositions for concrete production
US12319626B2 (en) 2013-06-25 2025-06-03 Carboncure Technologies Inc. Apparatus for delivery of carbon dioxide to a concrete mix in a mixer and determining flow rate
US9108883B2 (en) 2013-06-25 2015-08-18 Carboncure Technologies, Inc. Apparatus for carbonation of a cement mix
US9388072B2 (en) 2013-06-25 2016-07-12 Carboncure Technologies Inc. Methods and compositions for concrete production
US9376345B2 (en) 2013-06-25 2016-06-28 Carboncure Technologies Inc. Methods for delivery of carbon dioxide to a flowable concrete mix
WO2015112655A3 (en) * 2014-01-22 2015-09-17 Solidia Technologies, Inc. Method and apparatus for curing co2 composite material objects at near ambient temperature and pressure
US10350787B2 (en) 2014-02-18 2019-07-16 Carboncure Technologies Inc. Carbonation of cement mixes
US12325669B2 (en) 2014-04-07 2025-06-10 Carboncure Technologies Inc. Integrated carbon dioxide capture
US10570064B2 (en) 2014-04-07 2020-02-25 Carboncure Technologies Inc. Integrated carbon dioxide capture
US11878948B2 (en) 2014-04-07 2024-01-23 Carboncure Technologies Inc. Integrated carbon dioxide capture
WO2016022522A2 (en) 2014-08-05 2016-02-11 Solidia Technologies, Inc. Method and apparatus for the curing of composite material by control over rate limiting steps in water removal
EP3177384A4 (en) * 2014-08-05 2018-08-01 Solidia Technologies, Inc. Method and apparatus for the curing of composite material by control over rate limiting steps in water removal
CN106426534A (en) * 2015-08-13 2017-02-22 吉林省圣翔建材集团有限公司 Reaction device system allowing inorganic building materials to absorb carbon dioxide fast
US12330336B2 (en) 2016-04-11 2025-06-17 Carboncure Technologies Inc. Methods and compositions for treatment of concrete wash water
US11660779B2 (en) 2016-04-11 2023-05-30 Carboncure Technologies Inc. Methods and compositions for treatment of concrete wash water
US12116322B2 (en) 2016-10-26 2024-10-15 The Regents Of The University Of California Efficient integration of manufacturing of upcycled concrete product into power plants
US12508738B2 (en) 2017-06-20 2025-12-30 Carboncure Technologies Inc. Methods and compositions for treatment of concrete wash water
US11958212B2 (en) 2017-06-20 2024-04-16 Carboncure Technologies Inc. Methods and compositions for treatment of concrete wash water
US11919775B2 (en) 2017-06-30 2024-03-05 The Regents Of The University Of California CO 2 mineralization in produced and industrial effluent water by pH-swing carbonation
JP2021505523A (en) * 2017-12-04 2021-02-18 ソリディア テクノロジーズ インコーポレイテッドＳｏｌｉｄｉａ Ｔｅｃｈｎｏｌｏｇｉｅｓ， Ｉｎｃ． Composite materials, manufacturing methods and their use
EP3720828A4 (en) * 2017-12-04 2021-07-14 Solidia Technologies, Inc. COMPOSITE MATERIALS, METHOD OF MANUFACTURING THEREOF AND USES THEREOF
CN111615503A (en) * 2017-12-04 2020-09-01 索里迪亚科技公司 Composite material, method for the production thereof and use thereof
CN109437828A (en) * 2018-12-07 2019-03-08 武汉理工大学 A kind of steel slag carbonization aquation collaboration technique
CN109437828B (en) * 2018-12-07 2021-08-17 武汉理工大学 A synergistic process of carbonization and hydration of steel slag
US12497329B2 (en) 2019-04-26 2025-12-16 Carboncure Technologies Inc. Carbonation of concrete aggregates
US12421169B2 (en) 2019-04-26 2025-09-23 Carboncure Technologies Inc. Carbonation of concrete aggregates
GB2585362B (en) * 2019-06-11 2022-06-22 Boss Cabins Ltd Cabin
GB2585362A (en) * 2019-06-11 2021-01-13 Boss Cabins Ltd Cabin
US12521908B2 (en) 2020-06-12 2026-01-13 Carboncure Technologies Inc. Methods and compositions for delivery of carbon dioxide
US12351527B2 (en) 2021-10-18 2025-07-08 The Regents Of The University Of California Integration of direct air capture system into CO2 mineralization process of concretes and aggregates
US12246993B2 (en) 2022-02-21 2025-03-11 Carbonbuilt Methods and systems for biomass-derived CO2 sequestration in concretes and aggregates
US12157709B2 (en) 2022-04-12 2024-12-03 Carbonbuilt, Inc. Process for production of hydraulic-carbonating binder systems through mechanochemical activation of minerals
WO2023235530A1 (en) * 2022-06-02 2023-12-07 The Regents Of The University Of California Active curing systems and methods for concrete manufacturing by carbon dioxide sequestration
US12203184B2 (en) 2022-07-18 2025-01-21 The Regents Of The University Of California Multi-chambered electrochemical cell for carbon dioxide removal
US12247303B2 (en) 2023-01-31 2025-03-11 The Regents Of The University Of California Oxygen-selective anodes
WO2025211344A1 (en) * 2024-04-05 2025-10-09 鹿島建設株式会社 Carbonation curing system for hydraulic hardened body and method for managing carbonation curing for hydraulic hardened body
WO2026011246A1 (en) * 2024-07-12 2026-01-15 Carbicrete Inc. System and method for managing gas in the manufacturing of a concrete product

Also Published As

Publication number Publication date
JP2009149456A (en) 2009-07-09
JP5270145B2 (en) 2013-08-21

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