WO2008128913A1 - Electronic component - Google Patents
Electronic component Download PDFInfo
- Publication number
- WO2008128913A1 WO2008128913A1 PCT/EP2008/054474 EP2008054474W WO2008128913A1 WO 2008128913 A1 WO2008128913 A1 WO 2008128913A1 EP 2008054474 W EP2008054474 W EP 2008054474W WO 2008128913 A1 WO2008128913 A1 WO 2008128913A1
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- WO
- WIPO (PCT)
- Prior art keywords
- circuit board
- electronic component
- component according
- printed circuit
- circuit boards
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/0006—Printed inductances
- H01F17/0013—Printed inductances with stacked layers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
- H05K1/165—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed inductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
- H01F2027/2809—Printed windings on stacked layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
- H01F2027/2819—Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/141—One or more single auxiliary printed circuits mounted on a main printed circuit, e.g. modules, adapters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/08—Magnetic details
- H05K2201/083—Magnetic materials
- H05K2201/086—Magnetic materials for inductive purposes, e.g. printed inductor with ferrite core
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/09063—Holes or slots in insulating substrate not used for electrical connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10295—Metallic connector elements partly mounted in a hole of the PCB
- H05K2201/10303—Pin-in-hole mounted pins
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/222—Completing of printed circuits by adding non-printed jumper connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3447—Lead-in-hole components
Definitions
- the invention relates to an electronic component, in particular a planar transformer or a planar inductance, with at least one core and at least one main circuit board equipped with electronic components.
- planar transformers Due to the demand for ever smaller and more compact electronic devices, planar transformers in the field of power supplies but also in signal transmission are gaining in importance. Planar transformers have like conventional transformers on a primary winding and at least one Senkundärwicklung, which are inductively coupled by a core, such as a ferrite core, which consists of an upper and a lower part. Primary and secondary windings are arranged isolated from one another in the transformer. Compared to conventional transformers, the windings in planar transformers are arranged as correspondingly shaped printed conductors planar on the printed circuit board (printed circuit board).
- planar transformers usually have bobbins for receiving the windings.
- planar transformers eliminates the need for bobbin, since their function is taken over by the circuit board.
- Planar transformers are characterized by a high power density and very good efficiency. The transferable service area covers a few watts up to several kilowatts.
- the disadvantage of such planar transformers, in particular with a large transmission ratio, many windings, high voltage or current load and therefore large distances between the turns of a winding or wide interconnects is that complex and therefore expensive multilayer printed circuit boards are required, since only these the necessary effective PCB area in the area enclosed by the transformer.
- the invention has for its object to provide an electronic component that allows compared to conventional solutions a cost-effective and variable construction technology with low space requirement.
- an electronic component in particular a planar transformer or a Planarindukt technically, with at least one core and at least one equipped with electronic components main circuit board, wherein the main circuit board is assigned at least one single- and / or two-layer secondary circuit board with at least one as a conductor provided winding and arranged in the region of the core.
- a plurality of secondary printed circuit boards are preferably inserted into the free cross section of the core.
- the main circuit board is can be equipped to achieve different circuits with different secondary circuit boards, so that different variants of a circuit without changing the main circuit board can be realized. It is assumed that a single main board, but which is equipped with different or the same secondary circuit boards.
- ECGs electronic ballasts
- Hg-containing and Hg-free discharge lamps in automotive engineering.
- the planar transformer consisting of inserted into the core secondary circuit boards is then populated like a conventional electrical component on the main circuit board.
- the secondary printed circuit board or, in the case of several secondary printed circuit boards, the sum of the secondary printed circuit boards, for example, has a layer thickness ratio of electrically conductive material, for example copper and support material, of greater than or equal to 1, or has a layer thickness ratio of electrically conductive material and insulating material of greater than or equal to 1, or has with additional insulating layers, such as insulating paper or insulating film, a layer thickness ratio of electrically conductive material and insulating material of greater than or equal to 0.8.
- the core preferably has an upper part which, with a lower part, forms a gap receiving the at least one secondary printed circuit board at least in sections.
- the core is preferably a ferrite core use. It may be advantageous to use multiple secondary circuit boards which all have congruent recesses for the core or core and a mounting bracket.
- the secondary circuit boards on both sides of at least one conductor track are connected by means of a via.
- main printed circuit board are designed as two-layer printed circuit boards, since these are particularly inexpensive to produce.
- Secondary circuit board is in a Ausdusunsgbeispiel of the invention in the region of the core a multilayer
- a plurality of secondary circuit boards provided with an insulation forms a stack arranged at least in sections in the core.
- the insulation may preferably have a non-conductive lacquer layer, an insulating paper and / or an insulating film.
- an adhesive surface for mechanical fixing of the secondary circuit boards is provided with each other.
- the mechanical fixation of the printed circuit boards with each other facilitates in particular the assembly.
- connection of the secondary circuit boards with each other takes place in a simple production engineering form of the invention by soldering.
- the secondary circuit board has at least one solder pad for soldering to other secondary circuit boards.
- Particularly advantageous is a compound in which the secondary circuit boards have solder pads on the top and bottom and are soldered over them in an SMD soldering process. At these points, the insulation of the individual circuit boards is interrupted against each other.
- the secondary circuit boards are connected in a preferred embodiment of the invention with each other and / or with the main circuit board by soldered wire pins. It has proved to be particularly advantageous if the secondary printed circuit boards have cover-like recesses, in particular bores, for receiving vias, pins and / or bridges.
- the bores are preferably surrounded by a copper edge (pad) for electrical contacting.
- the holes are made as plated-through holes (plated holes) so that the copper in the hole connects the pad on the top with the electrically on the bottom.
- the secondary circuit boards are connected to each other and / or to the main circuit board by means of a bonding or riveting connection.
- the secondary circuit boards have surfaces of different sizes, so that intermediate secondary circuit boards can be easily contacted.
- at least one secondary circuit board has at least one recess.
- planar transformer is particularly suitable for vehicle technology applications, for example for electronic ballasts of high-pressure discharge lamps.
- the solution according to the invention can also be used for planar inductors.
- the winding of the inductance is preferably formed from partial windings of the main circuit board and the at least one secondary circuit board. That is, the winding of the inductance is divided into a plurality of circuit boards, wherein the main circuit board is used with.
- FIG. 1 shows a longitudinal section of a planar transformer according to a first embodiment of the invention
- Figure 2 is the top of a board benefit for an E18 core
- Figure 3 shows the underside of the PCB benefit of Figure 2
- FIG. 4 shows an individual view of the upper side of the secondary printed circuit board labeled EILp7 from FIG. 2;
- FIG. 5 shows the underside of the secondary printed circuit board from FIG. 4;
- FIG. 6 is a detail view of the top of the secondary circuit board labeled EILp ⁇ of Figure 2;
- FIG. 7 shows the underside of the printed circuit board from FIG. 6;
- Figure 8 shows the top of a PCB benefit for a planar transformer with ER23 core
- FIG. 9 shows the underside of the printed circuit board from FIG. 8.
- FIG. 1 shows a longitudinal section of a planar transformer 1 which essentially comprises a core 2 and a main printed circuit board 4 for mounting with electronic components (not illustrated) and four secondary printed circuit boards 6, the secondary printed circuit boards 6 being surrounded by the core 2 in sections.
- the core 2 is designed as a ferrite core with an upper part 8, which complements with a lower part 10 a the secondary circuit boards 6 receiving in sections intermediate space 12.
- the upper part 8 is glued to the lower part 10 by means of an adhesive suitable for ferrite material.
- the therefore considered as a mechanical unit core 2 sits loosely around the stack formed of secondary circuit boards 6 and can rest on the main circuit board 4.
- Upper and lower parts 8, 10 need not be identical as shown.
- the core 2 may be composed of an E-core and an I-core half.
- the core 2 may be composed of an E-core and an I-core half.
- the core 2 may be composed of an E-core and an I-core half.
- cost-intensive multilayer circuit boards instead of a single, for example, eight-layer multilayer printed circuit board four two-layered secondary circuit boards 6 are provided.
- cost-effective multilayer printed circuit boards with relatively low number of layers use.
- a 4-layer multilayer secondary printed circuit board and two two-layered secondary printed circuit boards 6 are used.
- the planar transformer 1 is due to the particularly compact design, in particular for vehicle technology applications, for example, suitable for electronic ballasts of high pressure discharge lamps.
- main circuit board 4 can be equipped to achieve different circuits with different secondary circuit boards 6, different variants of a circuit without changing the main circuit board 4 can be realized. As a result, different electronic ballasts based on the same circuit concept for different lamp types can be produced inexpensively.
- the main printed circuit board 4 and secondary printed circuit boards 6 are each provided with windings (not shown) designed as printed conductors, which form primary and secondary windings of the planar transformer 1.
- the uppermost secondary printed circuit board 6 and the secondary printed circuit board 6 a arranged therebelow form a first and a second part of a secondary winding of the planar transformer 1.
- the underlying secondary circuit boards 6b and 6c form a first and second part of a primary winding of the planar transformer 1, wherein the tracks of the secondary circuit board 6 and 6a in series and the tracks of the secondary circuit boards 6b and 6c are connected in parallel.
- the secondary printed circuit boards 6, 6a are insulated from the secondary printed circuit boards 6b, 6c by means of an approximately 120 ⁇ m thick insulating film 14.
- the insulation between the secondary circuit boards can be done in addition to the insulating alternatively or additionally by a non-conductive lacquer layer or an insulating paper.
- the secondary side plates 6, 6a, 6b, 6c have a symmetrical structure in the vertical (this dimension is referred to as "thickness" hereinafter) consisting of
- Thickness ratios greater than about 1 between the copper layer and enclosed FR4 printed circuit board material can be achieved by the specified stacking technique.
- the FR4 printed circuit board material serves as a carrier material for the two copper layers.
- the carrier material coated on both sides with copper is processed and partial copper is removed.
- This ratio of greater than about 1 also applies to the thickness ratio of all the secondary circuit boards 6 between the copper layer and the insulating material (insulating varnish and FR4 printed circuit board material).
- planar transformers 1 with a high copper ratio which are thus suitable for particularly high power densities, can be achieved.
- the considered embodiment has a thickness ratio of about 0.82, considering the total thicknesses of 560 ⁇ m copper and 680 ⁇ m insulating material resulting from the four secondary printed circuit boards and the insulating film.
- connection of the secondary circuit boards 6, 6a, 6b, 6c with each other as well as with the main circuit board 4 takes place in the illustrated embodiment by means of wire pins 16, which are soldered into the circuit boards 4, 6, 6a, 6b, 6c.
- all stacked secondary circuit boards 6 have holes 18 at the same locations, so that the wire pins 16 can be pushed through the entire stack. These holes 18 are surrounded by a copper rim (pad) to make a corresponding electrical contact.
- the wire pins 16 may be formed as vias 20, pins 22 or bridges 24. Vias 20 connect several secondary circuit boards 6 with each other.
- Pins 22 and bridges 24 also perform this function. However, pins 22 also contact the main circuit board 4 and, in addition to the electrical connection, also serve to mechanically fasten the secondary circuit boards 6 to the main circuit board 4. Bridges 24 allow connection of secondary circuit boards 6, the connection points not being in the same level.
- a press-in technique can be used as an alternative to soldering the wire pins 18 on the circuit boards 4, 6, a press-in technique can be used. In this case, elastic or rigid pins are pressed into closely tolerated and metallized holes in the circuit boards 4, 6. Due to the plastic deformation of the metals involved secure electrical connections without soldering result.
- the secondary circuit boards 6 on the top and bottom solder pads are thus soldered together in the SMD soldering process as conventional SMD components. If an SMD soldering system is available, the secondary printed circuit boards 6 can first be printed with solder paste, stacked and then the transformer stack can be soldered. the. Finally, the wire pins 16 are soldered, which serve as pins 22.
- all secondary printed circuit boards 6 have the same geometric dimensions. This can be deviated from, for example, if it is bonded to a printed circuit board 6, which is not the topmost but the second uppermost circuit board 6 in the stack, for example. Then, the uppermost printed circuit board 6 is designed with a recess, for example at the edge as a cut corner, so that the second lowermost printed circuit board is accessible. Different shapes of the printed circuit boards 6 can also be advantageous for reasons of dielectric strength or for preventing flashovers between individual printed circuit boards (larger creepage distances).
- FIG. 2 shows the upper side of a printed circuit board useful element 26 for a planar transformer 1 with an E18 core consisting of 32 secondary circuit boards 6 each having ten holes 18.
- the remaining 31 secondary circuit boards on the benefit have at the same locations holes and recesses as the illustrated secondary circuit board 6, and differ only by the shape and design of the conductors.
- It is a two-layer PCB benefit 26.
- the ten holes 18 are arranged with respect to their distances from each other so that they correspond to the ten terminal pins of the bobbin of a conventional, non-planar designed transformer with EFD25 core.
- the main circuit board 4 can be optionally equipped with a conventional or planar transformer.
- the utility 26 is cut apart at the perforated locations along the grid lines to form the 32 secondary circuit boards 6 to separate. All secondary circuit boards 6 have the same size and an identical hole pattern, which allows a particularly simple stacking and handling.
- the hole pattern ie the locations at which all material was removed in the vertical structure during the manufacturing process of the secondary printed circuit board, is formed by the holes 18 and the recess (cutout, recess) for the core 2.
- a fastening clip could be formed so as to enclose the upper part 8 and the lower part 10 of the core 2 and, alternatively to the above-mentioned adhesive, to mechanically fix the upper and lower parts. All pads 18 are plated-through (plated holes).
- the individual secondary circuit boards 6 can be combined with each other. However, only one of the 32 secondary circuit boards 6 is shown in detail in FIGS. 2 and 3. Of the other secondary circuit boards 6 only the outlines are shown in Figures 2 and 3.
- the secondary circuit boards 6 each have a symmetrical structure in the vertical (with respect to Figure 1) consisting of
- each of the secondary circuit boards 6 has at least two terminals, ie at least two of each 10 pads of the secondary circuit boards 6 are contacted by a conductor 28 (elementary winding).
- a conductor 28 (elementary winding).
- the term "elementary winding” is understood to mean the connection of two terminals of a secondary printed circuit board 6 through a printed conductor 28.
- a secondary printed circuit board 6 with three terminals is also possible by tapping the elementary winding 28, which ultimately corresponds to two EI elementarwicklitch 28 connected in series.
- each elementary winding 28 within the board stack can be accessed so that by appropriate choice of board layout and placement of bridges 24, pins 22 and vias 20 (see FIG ), the desired configuration of the planar transformer 1 can be achieved. This will be explained in more detail below with reference to Figure 4, which shows a single representation of the top of the secondary circuit board 6 with the name EILp7 of Figure 2.
- the secondary printed circuit board 6 with the designation EILp7 has, for example, an elementary winding 28 with only one turn.
- the elementary winding 28 connects the terminals 7 and 5 of the secondary circuit board 6.
- FIG. 5 which shows the underside of the secondary printed circuit board 6 from FIG. 4, an elementary winding 28 with one turn is likewise formed on the underside of the printed circuit board.
- the elementary winding 28 connects the terminals 7 and 5 of the secondary circuit board 6. This is the double copper cross-section and thus a higher current carrying capacity available.
- Elementarwicklung 28 sufficient in one layer of the circuit board and other layers can be used for other elementary windings 28 or removed altogether.
- the waiver of the higher current carrying capacity results in a reduced overall height and optionally in a smaller number of required secondary circuit boards 6.
- FIG. 6 shows a detail view of the top of the secondary printed circuit board 6 labeled EILp ⁇ of FIG. 2, in the case of more than one turn within an elementary winding 28.
- the elementary winding 28 begins at a land 18 (terminal 2) on top of the secondary printed circuit board 6
- the trace 28 extends from outside to inside, around the recess for the center leg 34 and terminates in a via 30.
- the via 30 is in the form of 6 small copper sleeves through the FR4 printed circuit board material from the copper layer on top to the copper layer on the Bottom realized.
- FIG. 7 which shows the underside of the secondary printed circuit board 6 from FIG. 6, the elementary winding 28 is continued on the underside, which now extends from the inside, ie from the through-hole 30, to the outside in another land 18 (terminal 7) end up.
- a parallel connection of elementary windings 28 takes place through the multiple use of identical secondary printed circuit boards 6.
- the electrical parallel connection is obtained, for example, by the contacting wire pins 16 (see FIG. 1). If several elementary windings 28 are to be connected in series, this has to be considered in the layout. In this case, identical winding arrangements are to be provided, albeit these must end at different pads 18.
- the secondary circuit boards 6 with the designation EILp ⁇ see FIGS.
- the secondary printed circuit board 6 with the designation EILp7 (see FIGS. 4 and 5), with an elementary winding 28 between the terminals 7 and 5, are connected in series through the connection via the connection 7.
- Further combination possibilities result from turning and turning over (the upper side of at least one secondary printed circuit board 6 lies oriented downwards in the stack of the remaining secondary printed circuit boards 6 whose upper sides are oriented upward) of secondary printed circuit boards.
- the secondary printed circuit board 6 with the designation EILp7 connects the connections 7 and 5 in the illustrated orientation, whereas the connections 9 and 10 are rotated by 180 ° in the plane of the drawing.
- windings 28 By interconnecting different secondary circuit boards 6, it is also possible to use windings 28 with the same number of turns achieve a different geometric structure. For example, three different secondary circuit boards 6, each connected to a winding 28 in series or three identical secondary circuit boards 6, each with three windings 28 are connected in parallel. In both cases, the DC resistance is almost equal, but the two arrangements have different high-frequency behavior. Thus, the parasitic capacitances, inductances and also the losses occurring due to skin and proximity effect differ.
- FIG. 8 shows the upper side of a printed circuit board useful element 32 for a planar transformer 1 with an ER23 core 2 consisting of 14 secondary printed circuit boards 6, likewise each having ten solder bumps 18.
- the benefit 32 is cut apart at the perforated locations to singulate the 14 secondary circuit boards 6.
- the winding 28 extends from outside to inside, around the schematically indicated round center leg 34 of the ER23 core 2 and ends in a through-hole. contacting 30.
- the arrangement and contacting of the secondary circuit boards 6 takes place, for example, analogously as described with reference to FIGS 2 to 7.
- the vertical structure of the PCB benefit corresponds to that of the secondary printed circuit boards 6 described in FIG.
- the electronic component according to the invention is not limited to the described embodiment as a planar transformer 1, but rather different electronic components can be realized in the inventive design.
- the solution according to the invention is also applicable to planar inductors.
- the winding of the inductance is preferably formed of partial windings of the main circuit board 4 (air coil) and the at least one secondary circuit board 6 (series connection of an air coil and a coil with magnetizable core).
- the invention is not limited to the illustrated core geometries, but rather different core shapes or core combinations known from the general state of the art can be used.
- an electronic component in particular a planar transformer 1 or a planar inductance, with at least one core 2 and at least one main circuit board 4 equipped with electronic components.
- the main circuit board 4 is associated with at least one single- and / or two-layer secondary circuit board 6, which is provided with at least one designed as a conductor 28 winding and disposed in the region of the core 2.
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- Coils Or Transformers For Communication (AREA)
Abstract
Description
Beschreibung description
Elektronisches BauelementElectronic component
Technisches GebietTechnical area
Die Erfindung betrifft ein elektronisches Bauelement, insbesondere einen Planartransformator oder eine Planarin- duktivität, mit zumindest einem Kern und mindestens einer mit elektronischen Bauelementen bestückten Hauptleiterplatte.The invention relates to an electronic component, in particular a planar transformer or a planar inductance, with at least one core and at least one main circuit board equipped with electronic components.
Stand der Technik Das erfindungsgemäße elektronische Bauelement kann beispielsweise als Planartransformator oder Planarinduktivität ausgebildet sein. Durch die Forderung nach immer kleineren und kompakteren elektronischen Geräten gewinnen Planartrans- formatoren im Bereich der Stromversorgungen aber auch bei der Signalübertragung an Bedeutung. Planartransformatoren weisen wie herkömmliche Transformatoren eine Primärwicklung und zumindest eine Senkundärwicklung auf, die durch einen Kern, beispielsweise einen Ferritkern, der aus einem Ober- und einem Unterteil besteht, induktiv gekoppelt sind. Pri- mär- und Sekundärwicklung sind dabei gegeneinander isoliert in dem Transformator angeordnet. Gegenüber herkömmlichen Transformatoren sind die Wicklungen bei Planartransformatoren als entsprechend geformte Leiterbahnen planar auf der Leiterplatte (Leiterplatine) angeordnet. Konventionelle Transformatoren besitzen üblicherweise Spulenkörper zur Aufnahme der Wicklungen. Im Fall von Planartransformatoren entfällt die Notwendigkeit für Spulenkörper, da deren Funktion von der Leiterplatte mit übernommen wird. Planartransformatoren zeichnen sich durch eine hohe Leistungsdichte bei sehr gutem Wirkungsgrad aus. Der übertragbare Leistungsbereich umfasst dabei wenige Watt bis zu mehreren Kilowatt. Nachteilig bei derartigen Planartransformatoren, insbesondere mit großem Übersetzungsverhältnis, vielen Wicklungen, hoher Spannungs- oder Strombelastung und daher großen Abstände zwischen den Windungen einer Wicklung oder breiten Leiterbahnen ist, dass aufwändige und daher teure Multilayer- Leiterplatten erforderlich sind, da nur diese die notwendige effektive Leiterplattenfläche in dem vom Transformator eingeschlossenen Bereich aufweisen.PRIOR ART The electronic component according to the invention can be designed, for example, as a planar transformer or planar inductance. Due to the demand for ever smaller and more compact electronic devices, planar transformers in the field of power supplies but also in signal transmission are gaining in importance. Planar transformers have like conventional transformers on a primary winding and at least one Senkundärwicklung, which are inductively coupled by a core, such as a ferrite core, which consists of an upper and a lower part. Primary and secondary windings are arranged isolated from one another in the transformer. Compared to conventional transformers, the windings in planar transformers are arranged as correspondingly shaped printed conductors planar on the printed circuit board (printed circuit board). Conventional transformers usually have bobbins for receiving the windings. In the case of planar transformers eliminates the need for bobbin, since their function is taken over by the circuit board. Planar transformers are characterized by a high power density and very good efficiency. The transferable service area covers a few watts up to several kilowatts. The disadvantage of such planar transformers, in particular with a large transmission ratio, many windings, high voltage or current load and therefore large distances between the turns of a winding or wide interconnects is that complex and therefore expensive multilayer printed circuit boards are required, since only these the necessary effective PCB area in the area enclosed by the transformer.
Darstellung der ErfindungPresentation of the invention
Der Erfindung liegt die Aufgabe zugrunde, ein elektronisches Bauelement zu schaffen, das gegenüber herkömmlichen Lösungen eine kostengünstige und variable Aufbautechnik bei geringem Bauraumbedarf ermöglicht.The invention has for its object to provide an electronic component that allows compared to conventional solutions a cost-effective and variable construction technology with low space requirement.
Diese Aufgabe wird gelöst durch ein elektronisches Bauelement, insbesondere einen Planartransformator oder eine Planarinduktivität, mit zumindest einem Kern und mindestens einer mit elektronischen Bauelementen bestückten Hauptleiterplatte, wobei der Hauptleiterplatte zumindest eine ein- und/oder zweilagige Sekundärleiterplatte zugeordnet ist, die mit mindestens einer als Leiterbahn ausgeführten Wicklung versehen und im Bereich des Kerns angeordnet ist. Besonders vorteilhafte Ausführungen der Erfindung sind in den abhängigen Ansprüchen beschrieben.This object is achieved by an electronic component, in particular a planar transformer or a Planarinduktivität, with at least one core and at least one equipped with electronic components main circuit board, wherein the main circuit board is assigned at least one single- and / or two-layer secondary circuit board with at least one as a conductor provided winding and arranged in the region of the core. Particularly advantageous embodiments of the invention are described in the dependent claims.
Bei der erfindungsgemäßen Lösung werden in den freien Querschnitt des Kerns vorzugsweise mehrere Sekundärleiterplatten eingelegt. Anstelle einer einzigen, beispielsweise achtlagigen Multilayer-Leiterplatte zwischen den beiden Kernhälften sind beispielsweise vier zweilagige Sekundärlei- terplatten vorgesehen. Dadurch kann auf die Verwendung von kostenintensiven, acht- oder mehrlagigen Multilayer- Leiterplatten verzichtet werden. Die Hauptleiterplatte ist zur Erreichung unterschiedlicher Schaltungen mit unterschiedlichen Sekundärleiterplatten bestückbar, so dass unterschiedliche Varianten einer Schaltung ohne Änderung der Hauptleiterplatte realisiert werden können. Dabei wird von einer einzigen Hauptleiterplatte ausgegangen, die jedoch mit unterschiedlichen oder gleichen Sekundärleiterplatten bestückt wird. Dadurch können beispielsweise in der Lampentechnik unterschiedliche elektronische Vorschaltgeräte (EVGs) basierend auf dem gleichen Schaltungskonzept für un- terschiedliche Lampentypen kostengünstig hergestellt werden. Ein Beispiel sind die elektronischen Vorschaltgeräte für Hg- haltige und Hg-freie Entladungslampen in der Kraftfahrzeugtechnik. Der Planartransformator bestehend aus in den Kern eingelegten Sekundärleiterplatten wird anschließend wie ein konventionelles elektrisches Bauelement auf der Hauptleiterplatte bestückt.In the solution according to the invention, a plurality of secondary printed circuit boards are preferably inserted into the free cross section of the core. Instead of a single, for example, eight-layer multilayer printed circuit board between the two core halves, for example, four two-layer Sekundärlei- terplatten are provided. This eliminates the need for costly, eight- or multi-layer circuit boards. The main circuit board is can be equipped to achieve different circuits with different secondary circuit boards, so that different variants of a circuit without changing the main circuit board can be realized. It is assumed that a single main board, but which is equipped with different or the same secondary circuit boards. As a result, different electronic ballasts (ECGs), for example, can be inexpensively manufactured in lamp technology based on the same circuit concept for different lamp types. One example is the electronic ballasts for Hg-containing and Hg-free discharge lamps in automotive engineering. The planar transformer consisting of inserted into the core secondary circuit boards is then populated like a conventional electrical component on the main circuit board.
Die Sekundärleiterplatte oder bei mehreren Sekundärleiterplatten die Summe der Sekundärleiterplatten hat beispielsweise ein Schichtdickenverhältnis von elektrisch lei- tendem Material, beispielsweise Kupfer und Trägermaterial, von größer oder gleich 1, oder hat ein Schichtdickenverhältnis von elektrisch leitendem Material und isolierendem Material von größer oder gleich 1., oder hat mit zusätzlichen Isolierschichten, beispielsweise Isolierpapier oder Isolier- folie, ein Schichtdickenverhältnis von elektrisch leitendem Material und isolierendem Material von größer oder gleich 0,8.The secondary printed circuit board or, in the case of several secondary printed circuit boards, the sum of the secondary printed circuit boards, for example, has a layer thickness ratio of electrically conductive material, for example copper and support material, of greater than or equal to 1, or has a layer thickness ratio of electrically conductive material and insulating material of greater than or equal to 1, or has with additional insulating layers, such as insulating paper or insulating film, a layer thickness ratio of electrically conductive material and insulating material of greater than or equal to 0.8.
Der Kern hat vorzugsweise ein Oberteil, das mit einem Unterteil einen die zumindest eine Sekundärleiterplatte min- destens abschnittsweise aufnehmenden Zwischenraum ausbildet. Als Kern findet vorzugsweise ein Ferritkern Verwendung. Es kann von Vorteil sein, wenn mehrere Sekundärleiterplatten verwendet werden, die alle deckungsgleiche Ausnehmungen für den Kern oder Kern und einer Befestigungsklammer aufweisen .The core preferably has an upper part which, with a lower part, forms a gap receiving the at least one secondary printed circuit board at least in sections. The core is preferably a ferrite core use. It may be advantageous to use multiple secondary circuit boards which all have congruent recesses for the core or core and a mounting bracket.
Bei einem besonders bevorzugten Ausführunsgbeispiel der Erfindung weisen die Sekundärleiterplatten beidseitig zumindest eine Leiterbahn auf. Vorzugsweise sind die Leiterbahnen der Ober- und Unterseite der Sekundärleiterplatten mittels einer Durchkontaktierung verbunden.In a particularly preferred Ausführunsgbeispiel of the invention, the secondary circuit boards on both sides of at least one conductor track. Preferably, the tracks of the top and bottom of the secondary circuit boards are connected by means of a via.
Als besonders vorteilhaft hat es sich erwiesen, wenn die Hauptleiterplatte als zweilagige Leiterplatten ausgebildet sind, da diese besonders kostengünstig herstellbar sind.It has proved to be particularly advantageous if the main printed circuit board are designed as two-layer printed circuit boards, since these are particularly inexpensive to produce.
Zusätzlich zu der zumindest einen ein- oder zweilagigenIn addition to the at least one single or double layered
Sekundärleiterplatte ist bei einem Ausführunsgbeispiel der Erfindung im Bereich des Kerns eine Multilayer-Secondary circuit board is in a Ausführunsgbeispiel of the invention in the region of the core a multilayer
Sekundärleiterplatte, insbesondere eine 4-lagige Multilayer-Secondary printed circuit board, in particular a 4-layer multilayer
Sekundärleiterplatte angeordnet.Secondary circuit board arranged.
Gemäß einem bevorzugten Ausführungsbeispiel der Erfindung, bildet eine Vielzahl mit einer Isolierung versehener Sekundärleiterplatten einen zumindest abschnittsweise in dem Kern angeordneten Stapel. Die Isolierung kann vorzugsweise eine nichtleitende Lackschicht, ein Isolierpapier und/oder eine Isolierfolie aufweisen.According to a preferred embodiment of the invention, a plurality of secondary circuit boards provided with an insulation forms a stack arranged at least in sections in the core. The insulation may preferably have a non-conductive lacquer layer, an insulating paper and / or an insulating film.
Bei Verwendung einer Isolierfolie als Isolierung hat es sich als vorteilhaft erwiesen, wenn beidseitig der Isolierfolie eine Klebefläche zur mechanischen Fixierung der Sekundärleiterplatten untereinander vorgesehen wird. Die mechanische Fixierung der Leiterplatten untereinander erleichtert insbesondere die Montage.When using an insulating film as insulation, it has proved to be advantageous if on both sides of the insulating film, an adhesive surface for mechanical fixing of the secondary circuit boards is provided with each other. The mechanical fixation of the printed circuit boards with each other facilitates in particular the assembly.
Die Verbindung der Sekundärleiterplatten untereinander erfolgt bei einer fertigungstechnisch einfachen Ausführungs- form der Erfindung durch Löten. Vorzugsweise hat die Sekundärleiterplatte zumindest einen Lötpad zur Verlötung auf anderen Sekundärleiterplatten. Besonders vorteilhaft ist eine Verbindung, bei der die Sekundärleiterplatten auf der Ober- und Unterseite Lötpads aufweisen und über diese bei einem SMD-Lötprozess verlötet werden. An diesen Stellen ist die Isolierung der einzelnen Leiterplatten gegeneinander unterbrochen .The connection of the secondary circuit boards with each other takes place in a simple production engineering form of the invention by soldering. Preferably, the secondary circuit board has at least one solder pad for soldering to other secondary circuit boards. Particularly advantageous is a compound in which the secondary circuit boards have solder pads on the top and bottom and are soldered over them in an SMD soldering process. At these points, the insulation of the individual circuit boards is interrupted against each other.
Die Sekundärleiterplatten sind bei einer bevorzugten Ausführung der Erfindung untereinander und/oder mit der Hauptleiterplatte mittels eingelöteten Drahtstiften verbunden. Als besonders vorteilhaft hat es sich erwiesen, wenn die Sekundärleiterplatten decklungsgleiche Ausnehmungen, insbesondere Bohrungen, zur Aufnahme von Vias, Pins und/oder Brücken aufweisen. Die Bohrungen sind zur elektrischen Kon- taktierung vorzugsweise mit einem Kupferrand (Lötauge) umgeben. Bei einer entsprechenden Ausführung der Bohrungen ist kein Draht zur Verbindung der einzelnen Leiterplatten untereinander nötig, da das Lötzinn aufgrund der Kapillarwirkung in den gesamten Stapel hineingezogen wird. Vorteilhafterweise werden die Bohrungen als Durchkontaktierungen ausgeführt (plated holes) so dass das in der Bohrung befindliche Kupfer das Lötauge auf der Oberseite mit dem auf der Unterseite elektrisch verbindet.The secondary circuit boards are connected in a preferred embodiment of the invention with each other and / or with the main circuit board by soldered wire pins. It has proved to be particularly advantageous if the secondary printed circuit boards have cover-like recesses, in particular bores, for receiving vias, pins and / or bridges. The bores are preferably surrounded by a copper edge (pad) for electrical contacting. In a corresponding embodiment of the holes, no wire is required to connect the individual circuit boards with each other, since the solder is pulled into the entire stack due to the capillary action. Advantageously, the holes are made as plated-through holes (plated holes) so that the copper in the hole connects the pad on the top with the electrically on the bottom.
Gemäß einem alternativen Ausführungsbeispiel sind die Sekundärleiterplatten untereinander und/oder mit der Hauptleiterplatte mittels einer Bond- oder Nietverbindung verbunden .According to an alternative embodiment, the secondary circuit boards are connected to each other and / or to the main circuit board by means of a bonding or riveting connection.
Bei einer Variante der Erfindung weisen die Sekundärlei- terplatten unterschiedlich große Flächen auf, so dass zwischenliegende Sekundärleiterplatten einfach kontaktierbar sind. Zur Kontaktierung zwischenliegender Sekundärleiterplatten hat gemäß einer Ausführungsform der Erfindung zumindest eine Sekundärleiterplatte mindestens eine Ausnehmung.In a variant of the invention, the secondary circuit boards have surfaces of different sizes, so that intermediate secondary circuit boards can be easily contacted. For contacting intermediate secondary circuit boards, according to one embodiment of the invention, at least one secondary circuit board has at least one recess.
Der Planartransformator ist aufgrund der besonders kom- pakten Bauweise insbesondere für Fahrzeugtechnik- Anwendungen, beispielsweise für elektronische Vorschaltgerä- te von Hochdruckentladungslampen geeignet.Due to its particularly compact design, the planar transformer is particularly suitable for vehicle technology applications, for example for electronic ballasts of high-pressure discharge lamps.
Die erfindungsgemäße Lösung ist auch für planare Induktivitäten anwendbar. Bei dieser Variante wird die Wicklung der Induktivität vorzugsweise aus Teilwicklungen der Hauptleiterplatte und der zumindest einen Sekundärleiterplatte gebildet. Das heißt, die Wicklung der Induktivität ist auf mehrere Leiterplatten aufgeteilt, wobei die Hauptleiterplatte mit verwendet wird.The solution according to the invention can also be used for planar inductors. In this variant, the winding of the inductance is preferably formed from partial windings of the main circuit board and the at least one secondary circuit board. That is, the winding of the inductance is divided into a plurality of circuit boards, wherein the main circuit board is used with.
Kurze Beschreibung der ZeichnungenBrief description of the drawings
Nachstehend wird die Erfindung anhand bevorzugter Ausführungsbeispiele näher erläutert. Es zeigen:The invention will be explained in more detail below with reference to preferred embodiments. Show it:
Figur 1 einen Längsschnitt eines Planartransformators gemäß eines ersten erfindungsgemäßen Ausführungsbeispiels;1 shows a longitudinal section of a planar transformer according to a first embodiment of the invention;
Figur 2 die Oberseite eines Leiterplatten-Nutzens für einen E18-Kern;Figure 2 is the top of a board benefit for an E18 core;
Figur 3 die Unterseite des Leiterplatten-Nutzens aus Figur 2;Figure 3 shows the underside of the PCB benefit of Figure 2;
Figur 4 eine Einzelldarstellung der Oberseite der Sekun- därleiterplatte mit der Bezeichnung EILp7 aus Figur 2 ;FIG. 4 shows an individual view of the upper side of the secondary printed circuit board labeled EILp7 from FIG. 2;
Figur 5 die Unterseite der Sekundärleiterplatte aus Figur 4 ;FIG. 5 shows the underside of the secondary printed circuit board from FIG. 4;
Figur 6 eine Einzeldarstellung der Oberseite der Sekundärleiterplatte mit der Bezeichnung EILpβ aus Figur 2; Figur 7 die Unterseite der Leiterplatte aus Figur 6;Figure 6 is a detail view of the top of the secondary circuit board labeled EILpβ of Figure 2; FIG. 7 shows the underside of the printed circuit board from FIG. 6;
Figur 8 die Oberseite eines Leiterplatten-Nutzens für einen Planartransformator mit ER23-Kern undFigure 8 shows the top of a PCB benefit for a planar transformer with ER23 core and
Figur 9 die Unterseite der Leiterplatte aus Figur 8.FIG. 9 shows the underside of the printed circuit board from FIG. 8.
Bevorzugte Ausführungen der ErfindungPreferred embodiments of the invention
Figur 1 zeigt einen Längsschnitt eines Planartransforma- tors 1 der im Wesentlichen aus einem Kern 2 und einer Hauptleiterplatte 4 zur Bestückung mit nicht dargestellten elektronischen Bauelementen und vier Sekundärleiterplatten 6 ge- bildet ist, wobei die Sekundärleiterplatten 6 abschnittsweise von dem Kern 2 umgriffen sind. Der Kern 2 ist als Ferritkern mit einem Oberteil 8 ausgeführt, das mit einem Unterteil 10 einen die die Sekundärleiterplatten 6 abschnittsweise aufnehmenden Zwischenraum 12 ergänzt. Das Oberteil 8 ist mit dem Unterteil 10 mittels eines für Ferrit-Material geeigneten Klebstoffs verklebt. Der daher als mechanische Einheit zu betrachtende Kern 2 sitzt lose um den aus Sekundärleiterplatten 6 gebildeten Stapel und kann auf der Hauptleiterplatte 4 aufliegen. Ober- und Unterteil 8, 10 müssen nicht wie dargestellt identisch ausgeführt sein. So kann der Kern 2 beispielsweise anstelle von zwei E-Kernhälften aus einer E- und einer I-Kernhälfte zusammengesetzt sein. Dadurch kann auf die Verwendung von kostenintensiven Multilay- er-Leiterplatten verzichtet werden. Anstelle einer einzigen, beispielsweise achtlagigen Multilayer-Leiterplatte sind vier zweilagige Sekundärleiterplatten 6 vorgesehen. Bei einem nicht dargestellten Ausführungsbeispiel der Erfindung finden kostengünstige Multilayer-Leiterplatten mit relativ geringer Lagenzahl Verwendung. Beispielsweise werden anstelle einer 8-lagigen Multilayer-Leiterplatte eine 4-lagige Multilayer- Sekundärleiterplatte und zwei zweilagige Sekundärleiterplatten 6 verwendet. Der Planartransformator 1 ist aufgrund der besonders kompakten Bauweise insbesondere für Fahrzeugtechnik-Anwendungen, beispielsweise für elektronische Vorschalt- geräte von Hochdruckentladungslampen geeignet. Da die Hauptleiterplatte 4 zur Erreichung unterschiedlicher Schaltungen mit unterschiedlichen Sekundärleiterplatten 6 bestückbar ist, können unterschiedliche Varianten einer Schaltung ohne Änderung der Hauptleiterplatte 4 realisiert werden. Dadurch sind unterschiedliche elektronische Vorschaltgeräte basierend auf dem gleichen Schaltungskonzept für unterschiedliche Lampentypen kostengünstig herstellbar.FIG. 1 shows a longitudinal section of a planar transformer 1 which essentially comprises a core 2 and a main printed circuit board 4 for mounting with electronic components (not illustrated) and four secondary printed circuit boards 6, the secondary printed circuit boards 6 being surrounded by the core 2 in sections. The core 2 is designed as a ferrite core with an upper part 8, which complements with a lower part 10 a the secondary circuit boards 6 receiving in sections intermediate space 12. The upper part 8 is glued to the lower part 10 by means of an adhesive suitable for ferrite material. The therefore considered as a mechanical unit core 2 sits loosely around the stack formed of secondary circuit boards 6 and can rest on the main circuit board 4. Upper and lower parts 8, 10 need not be identical as shown. For example, instead of two E-core halves, the core 2 may be composed of an E-core and an I-core half. As a result, it is possible to dispense with the use of cost-intensive multilayer circuit boards. Instead of a single, for example, eight-layer multilayer printed circuit board four two-layered secondary circuit boards 6 are provided. In an embodiment of the invention, not shown, cost-effective multilayer printed circuit boards with relatively low number of layers use. For example, instead of an 8-layer multilayer printed circuit board, a 4-layer multilayer secondary printed circuit board and two two-layered secondary printed circuit boards 6 are used. The planar transformer 1 is due to the particularly compact design, in particular for vehicle technology applications, for example, suitable for electronic ballasts of high pressure discharge lamps. Since the main circuit board 4 can be equipped to achieve different circuits with different secondary circuit boards 6, different variants of a circuit without changing the main circuit board 4 can be realized. As a result, different electronic ballasts based on the same circuit concept for different lamp types can be produced inexpensively.
Die Hauptleiterplatte 4 und Sekundärleiterplatten 6 sind jeweils mit als Leiterbahnen ausgeführten Wicklungen (nicht dargestellt) versehenen, die Primär- und Sekundärwicklungen des Planartransformators 1 ausbilden. Die oberste Sekundär- leiterplatte 6 und die darunter angeordnete Sekundärleiterplatte 6a bilden einen ersten und zweiten Teil einer Sekundärwicklung des Planartransformators 1 aus. Die darunter liegenden Sekundärleiterplatten 6b und 6c bilden einen ersten und zweiten Teil einer Primärwicklung des Planartrans- formators 1 aus, wobei die Leiterbahnen der Sekundärleiterplatte 6 und 6a in Reihe und die Leiterbahnen der Sekundärleiterplatten 6b und 6c parallel geschaltet sind. Die Sekundärleiterplatten 6, 6a sind gegenüber den Sekundärleiterplatten 6b, 6c mittels einer etwa 120 μm dicken Isolierfolie 14 isoliert. Hierbei hat es sich als vorteilhaft erwiesen, wenn beidseitig der Isolierfolie 14 eine Klebeschicht zur mechanischen Fixierung der angrenzenden Sekundärleiterplatten 6a und 6b vorgesehen ist. Die Isolierung zwischen den Sekundärleiterplatten kann neben der Isolierfolie alternativ oder zusätzlich durch eine nichtleitende Lackschicht oder ein Isolierpapier erfolgen. Die Sekundäreiterplatten 6, 6a, 6b, 6c haben einen symmetrischen Aufbau in der Vertikalen (diese Dimension wird im Folgenden als „Dicke" bezeichnet) bestehend ausThe main printed circuit board 4 and secondary printed circuit boards 6 are each provided with windings (not shown) designed as printed conductors, which form primary and secondary windings of the planar transformer 1. The uppermost secondary printed circuit board 6 and the secondary printed circuit board 6 a arranged therebelow form a first and a second part of a secondary winding of the planar transformer 1. The underlying secondary circuit boards 6b and 6c form a first and second part of a primary winding of the planar transformer 1, wherein the tracks of the secondary circuit board 6 and 6a in series and the tracks of the secondary circuit boards 6b and 6c are connected in parallel. The secondary printed circuit boards 6, 6a are insulated from the secondary printed circuit boards 6b, 6c by means of an approximately 120 μm thick insulating film 14. It has proven to be advantageous if on both sides of the insulating film 14, an adhesive layer for mechanical fixing of the adjacent secondary circuit boards 6a and 6b is provided. The insulation between the secondary circuit boards can be done in addition to the insulating alternatively or additionally by a non-conductive lacquer layer or an insulating paper. The secondary side plates 6, 6a, 6b, 6c have a symmetrical structure in the vertical (this dimension is referred to as "thickness" hereinafter) consisting of
20 μm Isolierlack 70 μm Kupferschicht20 μm insulating varnish 70 μm copper layer
100 μm FR4-Leiterplattenmaterial 70 μm Kupferschicht 20 μm Isolierlack.100 μm FR4 printed circuit board material 70 μm copper layer 20 μm insulating varnish.
Durch die angegebene Stapeltechnik lassen sich Dicken- Verhältnisse größer etwa 1 zwischen Kupferschicht und eingeschlossenem FR4-Leiterplattenmaterial erreichen. Das FR4- Leiterplattenmaterial dient als Trägermaterial für die beiden Kupferschichten. Während des Herstellungsprozesses wird das beidseitig vollflächig mit Kupfer beschichtete Trägerma- terial prozessiert und dabei partiell Kupfer entfernt. Dieses Verhältnis von größer etwa 1 gilt ebenso für das Dicken- Verhältnis aller Sekundärleiterplatten 6 zwischen Kupferschicht und isolierendem Material (Isolierlack und FR4- Leiterplattenmaterial) . Dadurch können Planartransformatoren 1 mit einem hohen Kupferverhältnis, die damit geeignet für besonders große Leistungsdichten sind, erreicht werden. Besonders große Leistungsdichten lassen sich darüber hinaus mit einem Dicken-Verhältnis von elektrisch leitendem zu elektrisch isolierendem Material im Zwischenraum 12 von 0,8 oder größer erreichen, wobei die eingeschlossene Luft nicht berücksichtigt wird. Die betrachtete Ausführung besitzt ein Dicken-Verhältnis von etwa 0,82, wenn man die sich aus den vier Sekundärleiterplatten sowie der Isolierfolie ergebenden Gesamtdicken von 560 μm Kupfer und 680 μm isolierendes Mate- rial betrachtet.Thickness ratios greater than about 1 between the copper layer and enclosed FR4 printed circuit board material can be achieved by the specified stacking technique. The FR4 printed circuit board material serves as a carrier material for the two copper layers. During the manufacturing process, the carrier material coated on both sides with copper is processed and partial copper is removed. This ratio of greater than about 1 also applies to the thickness ratio of all the secondary circuit boards 6 between the copper layer and the insulating material (insulating varnish and FR4 printed circuit board material). As a result, planar transformers 1 with a high copper ratio, which are thus suitable for particularly high power densities, can be achieved. In addition, particularly high power densities can be achieved with a thickness ratio of electrically conductive to electrically insulating material in the intermediate space 12 of 0.8 or greater, wherein the trapped air is not taken into account. The considered embodiment has a thickness ratio of about 0.82, considering the total thicknesses of 560 μm copper and 680 μm insulating material resulting from the four secondary printed circuit boards and the insulating film.
Die Verbindung der Sekundärleiterplatten 6, 6a, 6b, 6c untereinander wie auch mit der Hauptleiterplatte 4 erfolgt bei dem dargestellten Ausführungsbeispiel mittels Drahtstiften 16, die in die Leiterplatten 4, 6, 6a, 6b, 6c eingelötet sind. Dabei besitzen alle übereinander gestapelten Sekundärleiterplatten 6 Bohrungen 18 an denselben Stellen, so dass die Drahtstifte 16 durch den gesamten Stapel hindurch geschoben werden können. Diese Bohrungen 18 sind mit einem Kupferrand (Lötauge) umgeben, um einen entsprechenden elektrischen Kontakt herzustellen. Bei dieser Ausführung der Bohrungen 18 ist kein Draht zur Verbindung der einzelnen Lei- terplatten untereinander nötig, da das Lötzinn aufgrund der Kapillarwirkung in den gesamten Stapel hineingezogen wird. Die Drahtstifte 16 können als Vias 20, Pins 22 oder Brücken 24 ausgebildet sein. Vias 20 verbinden mehrere Sekundärleiterplatten 6 untereinander. Diese Funktion erfüllen auch Pins 22 und Brücken 24. Allerdings kontaktieren Pins 22 zudem die Hauptleiterplatte 4 und dienen neben der elektrischen Verbindung auch der mechanischen Befestigung der Sekundärleiterplatten 6 auf der Hauptleiterplatte 4. Brücken 24 ermöglichen die Verbindung von Sekundärleiterplatten 6, wobei die Verbindungspunkte nicht in der gleichen Ebene liegen müssen. Als Alternative zum Verlöten der Drahtstifte 18 auf den Leiterplatten 4, 6 kann eine Einpresstechnik Verwendung finden. Dabei werden elastische oder starre Stifte in eng tolerierte und metallisierte Bohrungen der Leiterplatten 4, 6 gepresst. Aufgrund der plastischen Verformung der beteiligten Metalle ergeben sich sichere elektrische Verbindungen ohne Löten.The connection of the secondary circuit boards 6, 6a, 6b, 6c with each other as well as with the main circuit board 4 takes place in the illustrated embodiment by means of wire pins 16, which are soldered into the circuit boards 4, 6, 6a, 6b, 6c. In this case, all stacked secondary circuit boards 6 have holes 18 at the same locations, so that the wire pins 16 can be pushed through the entire stack. These holes 18 are surrounded by a copper rim (pad) to make a corresponding electrical contact. In this embodiment of the bores 18, no wire is necessary for connecting the individual circuit boards to one another, since the solder is drawn into the entire stack due to capillary action. The wire pins 16 may be formed as vias 20, pins 22 or bridges 24. Vias 20 connect several secondary circuit boards 6 with each other. Pins 22 and bridges 24 also perform this function. However, pins 22 also contact the main circuit board 4 and, in addition to the electrical connection, also serve to mechanically fasten the secondary circuit boards 6 to the main circuit board 4. Bridges 24 allow connection of secondary circuit boards 6, the connection points not being in the same level. As an alternative to soldering the wire pins 18 on the circuit boards 4, 6, a press-in technique can be used. In this case, elastic or rigid pins are pressed into closely tolerated and metallized holes in the circuit boards 4, 6. Due to the plastic deformation of the metals involved secure electrical connections without soldering result.
Bei einem nicht dargestellten Ausführungsbeispiel der Erfindung besitzen die Sekundärleiterplatten 6 auf der Ober- und Unterseite Lötpads und sind damit beim SMD-Lötprozess wie herkömmliche SMD-Bauelemente miteinander verlötbar. Steht eine SMD-Lötanlage zur Verfügung, können die Sekundärleiterplatten 6 zunächst mit Lötpaste bedruckt, gestapelt und anschließend kann der Transformator-Stapel gelötet wer- den. Abschließend werden die Drahtstifte 16 eingelötet, welche als Pins 22 dienen.In an embodiment of the invention not shown, the secondary circuit boards 6 on the top and bottom solder pads and are thus soldered together in the SMD soldering process as conventional SMD components. If an SMD soldering system is available, the secondary printed circuit boards 6 can first be printed with solder paste, stacked and then the transformer stack can be soldered. the. Finally, the wire pins 16 are soldered, which serve as pins 22.
Alternativ ist eine Bondverbindung oder eine Nietverbindung denkbar. Üblicherweise besitzen alle Sekundärleiter- platten 6 die gleichen geometrischen Abmessungen. Hiervon kann beispielsweise abgewichen werden, wenn auf eine Leiterplatte 6 gebondet wird, die beispielsweise nicht die oberste sondern die zweitoberste Leiterplatte 6 im Stapel ist. Dann wird die oberste Leiterplatte 6 mit einer Ausnehmung, bei- spielsweise am Rand als abgeschnittene Ecke ausgeführt, so dass die zweitunterste Leiterplatte zugänglich wird. Unterschiedliche Formen der Leiterplatten 6 können auch aus Gründen der Spannungsfestigkeit bzw. zur Verhinderung von Überschlägen zwischen einzelnen Leiterplatten von Vorteil sein (größere Kriechstrecken) .Alternatively, a bond connection or a riveted connection is conceivable. Usually all secondary printed circuit boards 6 have the same geometric dimensions. This can be deviated from, for example, if it is bonded to a printed circuit board 6, which is not the topmost but the second uppermost circuit board 6 in the stack, for example. Then, the uppermost printed circuit board 6 is designed with a recess, for example at the edge as a cut corner, so that the second lowermost printed circuit board is accessible. Different shapes of the printed circuit boards 6 can also be advantageous for reasons of dielectric strength or for preventing flashovers between individual printed circuit boards (larger creepage distances).
In Figur 2 ist die Oberseite eines Leiterplatten-Nutzens 26 für einen Planartransformator 1 mit einem E18-Kern bestehend aus 32 Sekundärleiterplatten 6 mit jeweils zehn Bohrungen 18 dargestellt. Der Einfachheit halber ist in Figur 2 nur eine Sekundärleiterplatte im Detail dargestellt. Die restlichen 31 Sekundärleiterplatten auf dem Nutzen besitzen an den gleichen Stellen Bohrungen und Ausnehmungen wie die dargestellte Sekundärleiterplatte 6, und unterscheiden sich nur durch die Form und Ausgestaltung der Leiterbahnen. Es handelt sich um einen zweilagigen Leiterplatten-Nutzen 26. Die zehn Bohrungen 18 sind dabei bezüglich ihrer Abstände untereinander so angeordnet, dass sie den zehn Anschluss- Pins des Spulenkörpers eines konventionellen, nicht planar ausgeführten Transformators mit EFD25 Kern entsprechen. Die Hauptleiterplatte 4 kann wahlweise mit einem konventionellen oder planaren Transformator bestückt werden. Der Nutzen 26 wird an den perforierten Stellen entlang der Rasterlinien auseinander geschnitten, um die 32 Sekundärleiterplatten 6 zu vereinzeln. Alle Sekundärleiterplatten 6 besitzen die gleiche Größe und ein identisches Lochbild, was ein besonders einfaches Stapeln und Handhaben ermöglicht. Das Lochbild, d.h. die Stellen an denen während des Fertigungspro- zesses der Sekundärleiterplatte sämtliches Material im vertikalen Aufbau entfernt wurde, wird durch die Bohrungen 18 sowie die Ausnehmung (Ausfräsung, Aussparung) für den Kern 2 gebildet. In einen oder mehrere Klammerbereiche 17 der Ausnehmung des Kerns 2 könnte eine Befestigungsklammer ausge- bildet werden, um damit das Oberteil 8 und das Unterteil 10 des Kerns 2 zu umschließen und alternativ zum oben erwähnten Klebstoff die mechanische Fixierung von Ober- und Unterteils herzustellen. Alle Lötaugen 18 sind durchkontaktiert ausgeführt (plated holes) . Je nach gewünschtem Aufbau des PIa- nartransformators 1, beispielsweise dem gewünschten Übersetzungsverhältnis und der geforderten Stromtragfähigkeit, können die einzelnen Sekundärleiterplatten 6 miteinander kombiniert werden. Von den 32 Sekundärleiterplatten 6 ist in den Figuren 2 und 3 allerdings jeweils nur eine detailliert dar- gestellt. Von den anderen Sekundärleiterplatten 6 sind in den Figuren 2 und 3 nur die Umrisse dargestellt.FIG. 2 shows the upper side of a printed circuit board useful element 26 for a planar transformer 1 with an E18 core consisting of 32 secondary circuit boards 6 each having ten holes 18. For the sake of simplicity, only one secondary circuit board is shown in detail in FIG. The remaining 31 secondary circuit boards on the benefit have at the same locations holes and recesses as the illustrated secondary circuit board 6, and differ only by the shape and design of the conductors. It is a two-layer PCB benefit 26. The ten holes 18 are arranged with respect to their distances from each other so that they correspond to the ten terminal pins of the bobbin of a conventional, non-planar designed transformer with EFD25 core. The main circuit board 4 can be optionally equipped with a conventional or planar transformer. The utility 26 is cut apart at the perforated locations along the grid lines to form the 32 secondary circuit boards 6 to separate. All secondary circuit boards 6 have the same size and an identical hole pattern, which allows a particularly simple stacking and handling. The hole pattern, ie the locations at which all material was removed in the vertical structure during the manufacturing process of the secondary printed circuit board, is formed by the holes 18 and the recess (cutout, recess) for the core 2. In one or more clamping regions 17 of the recess of the core 2, a fastening clip could be formed so as to enclose the upper part 8 and the lower part 10 of the core 2 and, alternatively to the above-mentioned adhesive, to mechanically fix the upper and lower parts. All pads 18 are plated-through (plated holes). Depending on the desired structure of the piano transformer 1, for example the desired transmission ratio and the required current carrying capacity, the individual secondary circuit boards 6 can be combined with each other. However, only one of the 32 secondary circuit boards 6 is shown in detail in FIGS. 2 and 3. Of the other secondary circuit boards 6 only the outlines are shown in Figures 2 and 3.
Die Sekundärleiterplatten 6 haben jeweils einen symmetrischen Aufbau in der Vertikalen (in Bezug auf Figur 1) bestehend ausThe secondary circuit boards 6 each have a symmetrical structure in the vertical (with respect to Figure 1) consisting of
10 μm Isolierlack10 μm insulating varnish
70 μm Kupferschicht70 μm copper layer
80 μm FR4-Leiterplattenmaterial80 μm FR4 printed circuit board material
70 μm Kupferschicht70 μm copper layer
10 μm Isolierlack.10 μm insulating varnish.
Wie Figur 3 zu entnehmen ist, die die Unterseite des Leiterplatten-Nutzens 26 aus Figur 2 zeigt, der Einfachheit halber wurde analog zur Figur 2 nur eine Sekundärleiterplat- te im Detail dargestellt, hat jede der Sekundärleiterplatten 6 zumindest zwei Anschlüsse, d. h. mindestens zwei der jeweils 10 Lötaugen der Sekundärleiterplatten 6 sind durch eine Leiterbahn 28 (Elementarwicklung) kontaktiert. Unter ei- ner Elementarwicklung soll im Folgenden die Verbindung von zwei Anschlüssen einer Sekundärleiterplatte 6 durch eine Leiterbahn 28 verstanden werden. Eine Sekundärleiterplatte 6 mit drei Anschlüssen ist durch eine Anzapfung der Elementarwicklung 28, was letztlich zwei in Reihe geschalteten EIe- mentarwicklungen 28 entspricht, ebenfalls möglich. Dadurch, dass jede Elementarwicklung 28 an Lötaugen 18 angebunden ist, kann auf jede Elementarwicklung 28 innerhalb des Leiterplattenstapels zugegriffen werden, so dass durch geeignete Wahl des Leiterplatten-Layouts sowie das Setzen von Brü- cken 24, Pins 22 und Vias 20 (siehe Figur 1), die gewünschte Konfiguration des Planartransformators 1 erreichbar ist. Dies wird im Folgenden anhand Figur 4 näher erläutert, die eine Einzeldarstellung der Oberseite der Sekundärleiterplatte 6 mit der Bezeichnung EILp7 aus Figur 2 zeigt.As can be seen from FIG. 3, which shows the underside of the printed circuit board usefulness 26 from FIG. 2, for the sake of simplicity, only one secondary conductor plate was used in analogy to FIG. te shown in detail, each of the secondary circuit boards 6 has at least two terminals, ie at least two of each 10 pads of the secondary circuit boards 6 are contacted by a conductor 28 (elementary winding). In the following, the term "elementary winding" is understood to mean the connection of two terminals of a secondary printed circuit board 6 through a printed conductor 28. A secondary printed circuit board 6 with three terminals is also possible by tapping the elementary winding 28, which ultimately corresponds to two EI elementarwicklungen 28 connected in series. By tying each elementary winding 28 to pads 18, each elementary winding 28 within the board stack can be accessed so that by appropriate choice of board layout and placement of bridges 24, pins 22 and vias 20 (see FIG ), the desired configuration of the planar transformer 1 can be achieved. This will be explained in more detail below with reference to Figure 4, which shows a single representation of the top of the secondary circuit board 6 with the name EILp7 of Figure 2.
Gemäß Figur 4 besitzt die Sekundärleiterplatte 6 mit der Bezeichnung EILp7 beispielsweise eine Elementarwicklung 28 mit lediglich einer Windung. Die Elementarwicklung 28 verbindet die Anschlüsse 7 und 5 der Sekundärleiterplatte 6.According to FIG. 4, the secondary printed circuit board 6 with the designation EILp7 has, for example, an elementary winding 28 with only one turn. The elementary winding 28 connects the terminals 7 and 5 of the secondary circuit board 6.
Wie Figur 5 zu entnehmen ist, die die Unterseite der Se- kundärleiterplatte 6 aus Figur 4 zeigt, ist auf der Leiterplattenunterseite ebenfalls eine Elementarwicklung 28 mit einer Windung ausgebildet. Die Elementarwicklung 28 verbindet die Anschlüsse 7 und 5 der Sekundärleiterplatte 6. Dadurch steht der doppelte Kupferquerschnitt und damit eine höhere Stromtragfähigkeit zur Verfügung.As can be seen from FIG. 5, which shows the underside of the secondary printed circuit board 6 from FIG. 4, an elementary winding 28 with one turn is likewise formed on the underside of the printed circuit board. The elementary winding 28 connects the terminals 7 and 5 of the secondary circuit board 6. This is the double copper cross-section and thus a higher current carrying capacity available.
Besitzt eine Elementarwicklung 28 nur eine einzige Windung wie im betrachteten Fall, so ist die Ausführung dieser Elementarwicklung 28 in einer Lage der Leiterplatte ausreichend und weitere Lagen können für weitere Elementarwicklungen 28 verwendet oder gänzlich entfernt werden. Der Verzicht auf die höhere Stromtragfähigkeit resultiert in einer redu- zierten Bauhöhe und gegebenenfalls in einer geringeren Anzahl an erforderlichen Sekundärleiterplatten 6.If an elementary winding 28 has only a single turn, as in the case under consideration, then the embodiment of this is Elementarwicklung 28 sufficient in one layer of the circuit board and other layers can be used for other elementary windings 28 or removed altogether. The waiver of the higher current carrying capacity results in a reduced overall height and optionally in a smaller number of required secondary circuit boards 6.
Figur 6 zeigt eine Einzeldarstellung der Oberseite der Sekundärleiterplatte 6 mit der Bezeichnung EILpβ aus Figur 2, gemäß der im Fall von mehr als einer Windung innerhalb einer Elementarwicklung 28. Die Elementarwicklung 28 beginnt an einem Lötauge 18 (Anschluss 2) auf der Oberseite der Sekundärleiterplatte 6. Die Leiterbahn 28 verläuft von außen nach innen, um die Ausnehmung für den Mittelschenkel 34 und endet in einer Durchkontaktierung 30. Die Durchkontaktierung 30 ist in Form von 6 kleinen Kupferhülsen durch das FR4- Leiterplattenmaterial von der Kupferschicht auf der Oberseite zu der Kupferschicht auf der Unterseite realisiert.FIG. 6 shows a detail view of the top of the secondary printed circuit board 6 labeled EILpβ of FIG. 2, in the case of more than one turn within an elementary winding 28. The elementary winding 28 begins at a land 18 (terminal 2) on top of the secondary printed circuit board 6 The trace 28 extends from outside to inside, around the recess for the center leg 34 and terminates in a via 30. The via 30 is in the form of 6 small copper sleeves through the FR4 printed circuit board material from the copper layer on top to the copper layer on the Bottom realized.
Gemäß Figur 7, die die Unterseite der Sekundärleiterplatte 6 aus Figur 6 zeigt, wird die Elementarwicklung 28 auf der Unterseite fortgesetzt, wobei diese nun von innen, d.h. von der Durchkontaktierung 30 nach außen verläuft, um in einem anderen Lötauge 18 (Anschluss 7) zu enden. Eine Parallelschaltung von Elementarwicklungen 28 erfolgt durch die mehrfache Verwendung identischer Sekundärleiterplatten 6. Die elektrische Parallelschaltung ergibt sich dabei beispielsweise durch die kontaktierenden Drahtstifte 16 (siehe Figur 1) . Sollen mehrere Elementarwicklungen 28 in Reihe geschaltet werden, ist dies beim Layout zu berücksichtigen. Dabei sind identische Wicklungsanordnungen vorzusehen, al- lerdings müssen diese an unterschiedlichen Lötaugen 18 enden. So können beispielsweise die Sekundärleiterplatten 6 mit der Bezeichnung EILpβ (siehe Figur 6 und 7), mit einer Elementarwicklung 28 zwischen den Anschlüssen 2 und 7, mit der Sekundärleiterplatte 6 mit der Bezeichnung EILp7 (siehe Figur 4 und 5), mit einer Elementarwicklung 28 zwischen den Anschlüssen 7 und 5, durch die Verbindung über den Anschluss 7 in Serie geschaltet werden. Weitere Kombinationsmöglich- keiten ergeben sich durch Drehen und Umdrehen (die Oberseite zumindest einer Sekundärleiterplatte 6 liegt nach unten orientiert im Stapel der restlichen Sekundärleiterplatten 6, deren Oberseiten nach oben orientiert sind) von Sekundärleiterplatten. Beispielsweise verbindet die Sekundärleiterplat- te 6 mit der Bezeichnung EILp7 in der dargestellten Ausrichtung die Anschlüsse 7 und 5, um 180° in der Zeichenebene gedreht hingegen die Anschlüsse 9 und 10. Durch das Verschalten unterschiedlicher Sekundärleiterplatten 6 lassen sich weiterhin Wicklungen 28 mit gleicher Windungszahl aber un- terschiedlichem geometrischen Aufbau erreichen. Beispielsweise können drei unterschiedliche Sekundärleiterplatten 6 mit jeweils einer Windung 28 in Reihe geschaltet oder drei identische Sekundärleiterplatten 6 mit jeweils drei Windungen 28 parallel geschaltet werden. In beiden Fällen ist der Gleichstromwiderstand nahezu gleich groß, allerdings besitzen die beiden Anordnungen unterschiedliches Hochfrequenz- Verhalten. So sind die parasitären Kapazitäten, Induktivitäten und auch die auftretenden Verluste durch Skin- und Pro- ximity-Effekt unterschiedlich.According to FIG. 7, which shows the underside of the secondary printed circuit board 6 from FIG. 6, the elementary winding 28 is continued on the underside, which now extends from the inside, ie from the through-hole 30, to the outside in another land 18 (terminal 7) end up. A parallel connection of elementary windings 28 takes place through the multiple use of identical secondary printed circuit boards 6. The electrical parallel connection is obtained, for example, by the contacting wire pins 16 (see FIG. 1). If several elementary windings 28 are to be connected in series, this has to be considered in the layout. In this case, identical winding arrangements are to be provided, albeit these must end at different pads 18. For example, the secondary circuit boards 6 with the designation EILpβ (see FIGS. 6 and 7), with an elementary winding 28 between the terminals 2 and 7, can also be used the secondary printed circuit board 6 with the designation EILp7 (see FIGS. 4 and 5), with an elementary winding 28 between the terminals 7 and 5, are connected in series through the connection via the connection 7. Further combination possibilities result from turning and turning over (the upper side of at least one secondary printed circuit board 6 lies oriented downwards in the stack of the remaining secondary printed circuit boards 6 whose upper sides are oriented upward) of secondary printed circuit boards. For example, the secondary printed circuit board 6 with the designation EILp7 connects the connections 7 and 5 in the illustrated orientation, whereas the connections 9 and 10 are rotated by 180 ° in the plane of the drawing. By interconnecting different secondary circuit boards 6, it is also possible to use windings 28 with the same number of turns achieve a different geometric structure. For example, three different secondary circuit boards 6, each connected to a winding 28 in series or three identical secondary circuit boards 6, each with three windings 28 are connected in parallel. In both cases, the DC resistance is almost equal, but the two arrangements have different high-frequency behavior. Thus, the parasitic capacitances, inductances and also the losses occurring due to skin and proximity effect differ.
In Figur 8 ist die Oberseite eines Leiterplatten-Nutzens 32 für einen Planartransformator 1 mit einem ER23-Kern 2 bestehend aus 14 Sekundärleiterplatten 6 mit ebenfalls jeweils zehn Lötaugen 18 dargestellt. Der Einfachheit halber ist in Figur 8 analog zu den Figuren 2 und 3 nur eine Sekundärlei- terplatte im Detail dargestellt. Der Nutzen 32 wird an den perforierten Stellen auseinander geschnitten, um die 14 Sekundärleiterplatten 6 zu vereinzeln. Die Windung 28 verläuft von außen nach innen, um den schematisch angedeuteten runden Mittelschenkel 34 des ER23-Kerns 2 und endet in einer Durch- kontaktierung 30. Die Anordnung und Kontaktierung der Sekundärleiterplatten 6 erfolgt beispielsweise analog wie anhand der Figuren 2 bis 7 beschrieben. Der vertikale Aufbau des Leiterplatten-Nutzens entspricht dem der in Figur 1 be- schriebenen Sekundärleiterplatten 6.FIG. 8 shows the upper side of a printed circuit board useful element 32 for a planar transformer 1 with an ER23 core 2 consisting of 14 secondary printed circuit boards 6, likewise each having ten solder bumps 18. For the sake of simplicity, only one secondary circuit board is shown in detail in FIG. 8 analogous to FIGS. 2 and 3. The benefit 32 is cut apart at the perforated locations to singulate the 14 secondary circuit boards 6. The winding 28 extends from outside to inside, around the schematically indicated round center leg 34 of the ER23 core 2 and ends in a through-hole. contacting 30. The arrangement and contacting of the secondary circuit boards 6 takes place, for example, analogously as described with reference to FIGS 2 to 7. The vertical structure of the PCB benefit corresponds to that of the secondary printed circuit boards 6 described in FIG.
Gemäß Figur 9 wird die Wicklung 28 auf der Unterseite fortgesetzt, wobei diese nun von innen nach außen verläuft um in einem anderen Lötauge 18 (Anschluss) zu enden. Der Einfachheit halber ist in Figur 9 analog zur Figur 8 nur ei- ne Sekundärleiterplatte im Detail dargestellt. Von den 14 Sekundärleiterplatten 6 ist in den Figuren 8 und 9 jeweils nur eine detailliert dargestellt. Von den anderen Sekundärleiterplatten 6 sind in den Figuren 8 und 9 nur die Umrisse dargestellt .According to Figure 9, the winding 28 is continued on the bottom, which now extends from the inside out to end in another pad 18 (connection). For the sake of simplicity, only one secondary printed circuit board is shown in detail in FIG. 9, analogous to FIG. Of the 14 secondary printed circuit boards 6, only one is shown in detail in FIGS. 8 and 9. Of the other secondary circuit boards 6, only the outlines are shown in FIGS. 8 and 9.
Das erfindungsgemäße elektronische Bauelement ist nicht auf die beschriebene Ausführung als Planartransformator 1 beschränkt, vielmehr können unterschiedliche elektronische Bauelemente in der erfindungsgemäßen Bauart realisiert werden. Insbesondere ist die erfindungsgemäße Lösung auch für planare Induktivitäten anwendbar. Bei dieser Variante wird die Wicklung der Induktivität vorzugsweise aus Teilwicklungen der Hauptleiterplatte 4 (Luftspule) und der zumindest einen Sekundärleiterplatte 6 gebildet (Reihenschaltung einer Luftspule und einer Spule mit magnetisierbarem Kern) . Des Weiteren ist die Erfindung nicht auf die dargestellten Kerngeometrien beschränkt, vielmehr können unterschiedliche aus dem allgemeinen Stand der Technik bekannte Kernformen oder Kernkombinationen Verwendung finden.The electronic component according to the invention is not limited to the described embodiment as a planar transformer 1, but rather different electronic components can be realized in the inventive design. In particular, the solution according to the invention is also applicable to planar inductors. In this variant, the winding of the inductance is preferably formed of partial windings of the main circuit board 4 (air coil) and the at least one secondary circuit board 6 (series connection of an air coil and a coil with magnetizable core). Furthermore, the invention is not limited to the illustrated core geometries, but rather different core shapes or core combinations known from the general state of the art can be used.
Offenbart ist ein elektronisches Bauelement, insbesonde- re ein Planartransformator 1 oder eine Planarinduktivität, mit zumindest einem Kern 2 und mindestens einer mit elektronischen Bauelementen bestückten Hauptleiterplatte 4. Erfin- dungsgemäß ist der Hauptleiterplatte 4 zumindest eine ein- und/oder zweilagige Sekundärleiterplatte 6 zugeordnet, die mit mindestens einer als Leiterbahn 28 ausgeführten Wicklung versehen und im Bereich des Kerns 2 angeordnet ist. Disclosed is an electronic component, in particular a planar transformer 1 or a planar inductance, with at least one core 2 and at least one main circuit board 4 equipped with electronic components. According to the main circuit board 4 is associated with at least one single- and / or two-layer secondary circuit board 6, which is provided with at least one designed as a conductor 28 winding and disposed in the region of the core 2.
BezugszeichenlisteLIST OF REFERENCE NUMBERS
1 Planartransformator1 planar transformer
2 Kern2 core
4 Hauptleiterplatte4 main circuit board
6 Sekundärleiterplatte6 secondary circuit board
8 Oberteil8 upper part
10 Unterteil10 lower part
12 Zwischenraum12 space
14 Isolierfolie14 insulating film
16 Drahtstift16 wire pin
17 Klammerbereich17 bracket area
18 Bohrung18 hole
20 Via20 Via
22 Pin22 pin
24 Brücke24 bridge
26 Leiterplatten-Nutzen26 board benefits
28 Leiterbahn bzw. Elementarwicklung28 trace or elementary winding
30 Durchkontaktierung30 via
32 Leiterplatten-Nutzen32 PCB benefits
34 Mittelschenke! 34 Mittelschenke!
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200710019110 DE102007019110A1 (en) | 2007-04-23 | 2007-04-23 | Electronic component |
| DE102007019110.5 | 2007-04-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008128913A1 true WO2008128913A1 (en) | 2008-10-30 |
Family
ID=39534822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2008/054474 Ceased WO2008128913A1 (en) | 2007-04-23 | 2008-04-14 | Electronic component |
Country Status (3)
| Country | Link |
|---|---|
| DE (1) | DE102007019110A1 (en) |
| TW (1) | TW200915361A (en) |
| WO (1) | WO2008128913A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8922278B2 (en) | 2010-03-04 | 2014-12-30 | Bose Corporation | Versatile audio power amplifier |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8384478B2 (en) | 2010-03-04 | 2013-02-26 | Bose Corporation | Versatile audio power amplifier |
| US8350537B2 (en) | 2010-03-04 | 2013-01-08 | Bose Corporation | Power supply transient response improving |
| US8243960B2 (en) | 2010-03-04 | 2012-08-14 | Bose Corporation | Planar audio amplifier output inductor with current sense |
| US20240304372A1 (en) * | 2023-03-10 | 2024-09-12 | Mcmaster University | A co-planar transformer and winding configuration |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0267108A1 (en) * | 1986-10-31 | 1988-05-11 | Digital Equipment Corporation | Miniaturized transformer |
| EP0689214A1 (en) * | 1994-06-21 | 1995-12-27 | Sumitomo Special Metals Co., Ltd. | Process of producing a multi-layered printed-coil substrate, printed-coil substrates and printed-coil components |
| GB2317751A (en) * | 1996-09-27 | 1998-04-01 | Lucas Ind Plc | Electromagnetic structure |
| US5949191A (en) * | 1995-03-29 | 1999-09-07 | Valeo Electronique | Heat dissipating transformer in a power supply circuit for a motor vehicle headlight |
| GB2337863A (en) * | 1998-05-09 | 1999-12-01 | Frederick E Bott | Method and means of forming a desired coil configuration |
| EP1128402A1 (en) * | 2000-02-28 | 2001-08-29 | Lucent Technologies Inc. | Magnetic device employing a winding structure spanning multiple boards and method of manufacture thereof |
| WO2003036664A1 (en) * | 2001-10-23 | 2003-05-01 | Schaffner Emv Ag | Multilayer circuit and method of manufacturing |
-
2007
- 2007-04-23 DE DE200710019110 patent/DE102007019110A1/en not_active Withdrawn
-
2008
- 2008-04-14 WO PCT/EP2008/054474 patent/WO2008128913A1/en not_active Ceased
- 2008-04-21 TW TW97114490A patent/TW200915361A/en unknown
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| EP0267108A1 (en) * | 1986-10-31 | 1988-05-11 | Digital Equipment Corporation | Miniaturized transformer |
| EP0689214A1 (en) * | 1994-06-21 | 1995-12-27 | Sumitomo Special Metals Co., Ltd. | Process of producing a multi-layered printed-coil substrate, printed-coil substrates and printed-coil components |
| US5949191A (en) * | 1995-03-29 | 1999-09-07 | Valeo Electronique | Heat dissipating transformer in a power supply circuit for a motor vehicle headlight |
| GB2317751A (en) * | 1996-09-27 | 1998-04-01 | Lucas Ind Plc | Electromagnetic structure |
| GB2337863A (en) * | 1998-05-09 | 1999-12-01 | Frederick E Bott | Method and means of forming a desired coil configuration |
| EP1128402A1 (en) * | 2000-02-28 | 2001-08-29 | Lucent Technologies Inc. | Magnetic device employing a winding structure spanning multiple boards and method of manufacture thereof |
| WO2003036664A1 (en) * | 2001-10-23 | 2003-05-01 | Schaffner Emv Ag | Multilayer circuit and method of manufacturing |
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| Title |
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| GARCIA O ET AL: "A standard design method for high frequency PCB transformers", TELECOMMUNICATIONS ENERGY CONFERENCE, 1995. INTELEC '95., 17TH INTERNA TIONAL THE HAGUE, NETHERLANDS 29 OCT.-1 NOV. 1995, NEW YORK, NY, USA,IEEE, US, 29 October 1995 (1995-10-29), pages 335 - 339, XP010161254, ISBN: 978-0-7803-2750-4 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8922278B2 (en) | 2010-03-04 | 2014-12-30 | Bose Corporation | Versatile audio power amplifier |
Also Published As
| Publication number | Publication date |
|---|---|
| TW200915361A (en) | 2009-04-01 |
| DE102007019110A1 (en) | 2008-10-30 |
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