WO2008038573A1 - Anisotropic conductive connector and method for inspecting article inspected using this anisotropic conductive connector - Google Patents
Anisotropic conductive connector and method for inspecting article inspected using this anisotropic conductive connector Download PDFInfo
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- WO2008038573A1 WO2008038573A1 PCT/JP2007/068289 JP2007068289W WO2008038573A1 WO 2008038573 A1 WO2008038573 A1 WO 2008038573A1 JP 2007068289 W JP2007068289 W JP 2007068289W WO 2008038573 A1 WO2008038573 A1 WO 2008038573A1
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- WIPO (PCT)
- Prior art keywords
- anisotropic conductive
- sheet
- spacer
- sheet layer
- conductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
- G01R1/07307—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
- G01R1/07314—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card the body of the probe being perpendicular to test object, e.g. bed of nails or probe with bump contacts on a rigid support
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
- G01R1/07307—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
- G01R1/0735—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card arranged on a flexible frame or film
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/04—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R3/00—Apparatus or processes specially adapted for the manufacture or maintenance of measuring instruments, e.g. of probe tips
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/22—Contacts for co-operating by abutting
- H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
- H01R13/2407—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
- H01R13/2414—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means conductive elastomers
Definitions
- the present invention relates to an anisotropic conductive connector preferably used as an electrical connection between circuit elements such as a wafer and an IC substrate and a connector in an inspection apparatus for a printed board, and the anisotropic conductive connector.
- the present invention relates to a method for inspecting a used object.
- an anisotropic conductive sheet for example, a sheet that exhibits conductivity only in the thickness direction, or a pressure-conductive conductive portion that exhibits conductivity only in the thickness direction when pressed in the thickness direction. It has been known. They can achieve a compact electrical connection without using means such as soldering or mechanical fitting, and if the sheet material is an elastic body such as an elastomer, It has features such as absorbing strain and making soft connections.
- circuit elements such as a printed circuit board and a leadless chip carrier, a liquid crystal panel It is widely used as a connector to achieve electrical connection with each other.
- an electrode to be inspected formed on one surface of the circuit board to be inspected, and a connection formed on the surface of the circuit board for inspection
- an anisotropic conductive sheet should be interposed as a connector between the electrode area to be inspected on the circuit board and the electrode area for connection on the circuit board for inspection. Has been done.
- an anisotropic conductive connector 10 is arranged between an inspection object 1 such as a wafer to be inspected, an IC substrate, etc., and an inspection circuit board 5, and the object to be inspected.
- an inspection object 1 such as a wafer to be inspected, an IC substrate, etc.
- an inspection circuit board 5 By pressurizing the test object 1, the test object 1 is brought into contact with the anisotropic conductive connector 10 and an electric signal is supplied from this state to the test circuit board 5 to inspect the test circuit board 5 6 electrodes Then, the electric signal is sent back to the inspection circuit board 5 through the anisotropic conductive connector 10 to inspect the circuit of the object 1 to be inspected. ing.
- Patent Document 1 Japanese Patent Laid-Open No. 51-93393
- Patent Document 2 Patent Document 2 (Kaisho 53-1477 72)) distributes conductive magnetic particles non-uniformly in the elastomer so that a number of conductive path forming portions extending in the thickness direction can be insulated from each other.
- An anisotropic conductive sheet (hereinafter referred to as “unevenly-distributed anisotropic conductive sheet”) is disclosed, and Patent Document 3 (Japanese Patent Laid-Open No. 61-250906) and the like are further disclosed.
- Patent Document 3 Japanese Patent Laid-Open No. 61-250906 and the like are further disclosed.
- An unevenly anisotropic anisotropic conductive sheet in which a step is formed between the surface of the conductive path forming part and the insulating part. Door has been disclosed.
- the unevenly distributed anisotropic conductive sheet has a conductive path forming portion formed in accordance with the pattern of the electrode pattern of the circuit board or the like and the opposite pattern, it is connected in comparison with the distributed anisotropic conductive sheet. This is advantageous in that the electrical connection between the electrodes can be achieved with high reliability even for a circuit board or the like in which the electrodes to be arranged are arranged at a small pitch.
- the bump shape of the electrode 2 to be inspected 1 in contact with the anisotropic conductive sheet also varies to some extent with respect to the height direction. For this reason, depending on the bump shape, there is a portion that is partially subjected to high strain, and it is preferable that the anisotropic conductive sheet has elasticity that can sufficiently absorb variations in the height of the bump shape.
- the conventional unevenly distributed anisotropic conductive sheet is based on silicone rubber or the like.
- the circuit boards and semiconductor elements connected to this are glass fiber-containing epoxy resin, metal plates such as copper, silicon, etc., and the thermal expansion coefficients of the two are different. Deviation occurs, and electrical continuity may not be obtained especially when the pressing force is small. Such a problem becomes more prominent as the electrode pattern becomes finer with a narrower electrode interval.
- Patent Document 4 Japanese Patent Laid-Open No. 2001-93599
- Patent Document 2 Japanese Patent Laid-Open No. 53-147772
- Patent Document 3 Japanese Patent Application Laid-Open No. 61-250906
- Patent Document 4 Japanese Patent Laid-Open No. 2001-93599
- the present invention when inspecting the electrical characteristics of the inspection object, the inter-electrode dimension has become finer and the load load per area supported by the elastic body has increased. Therefore, the elasticity does not decrease, and the variation in bump shape height of the object to be inspected can be sufficiently absorbed, and the electrode position and anisotropic conductivity of the object to be inspected have been further miniaturized.
- the electrode position on the sheet can be accurately aligned, and in addition, the pressing force is small
- the present invention is to provide a method for inspecting an object to be inspected using the anisotropic conductive connector.
- An anisotropic conductive connector according to the present invention includes:
- An anisotropic conductive connector for inspecting the electrical characteristics of an object to be inspected comprising a first anisotropic conductive sheet layer disposed on the inspected object side to be inspected and an inspection circuit board side A second anisotropic conductive sheet layer disposed; and an insulating sheet-like spacer disposed between the first anisotropic conductive sheet layer and the second anisotropic conductive sheet layer.
- Each of the first anisotropic conductive sheet layer and the second anisotropic conductive sheet layer is formed such that an elastic conductive path protrudes in the thickness direction, and the protruding portion of each elastic conductive path is
- the first anisotropic conductive sheet layer, the second anisotropic conductive sheet layer, and the sheet spacer are integrated with each other while being inserted into the through hole of the sheet spacer. It is characterized by being assembled! /!
- the force S can be selected appropriately for the thickness of the spacer, and therefore the force S can be secured to ensure a sufficient thickness.
- an anisotropic conductive connector for inspecting electrical characteristics of an object to be inspected is:
- An anisotropic conductive connector for inspecting the electrical characteristics of an object to be inspected, the first anisotropic conductive sheet layer disposed on the inspected object side to be inspected, and the inspection circuit board side A second anisotropically conductive sheet layer, an insulating sheet-like spacer disposed between the first anisotropically conductive sheet layer and the second anisotropically conductive sheet layer, and the sheet A conductive contact member fixed on the back side of the spacer, and the first anisotropic conductive sheet layer and the second anisotropic conductive sheet layer have a thickness respectively.
- the force S can be selected as appropriate for the thickness of the spacer, and the conductive contact portion can be used even when the pressing load from the inspection object side is small. Realizes stable electrical connection between the elastic conductive path protruding from the first anisotropic conductive sheet layer and the elastic conductive path protruding from the second anisotropic conductive sheet layer through the material This ensures that the contact stability between the elastic conductors is sufficiently high and prevents small deformations that can cause buckling, damage, collapse or permanent deformation of the elastic conductors. Can obtain high strength and durability.
- the conductive contact member fixed on the back side of the sheet-like spacer is made of a metal plate.
- a support region portion of the sheet-shaped spacer that supports the conductive contact member is formed to be displaceable in a thickness direction of the sheet-shaped spacer. That's right.
- a slit is formed in the support region portion of the sheet-like spacer so that the periphery of the slit can be displaced in the thickness direction.
- the sheet-like spacer is composed of two plate members, and the conductive contact member is disposed between the first plate member and the second plate member, and V, OK!
- the elastic conductive path on the first anisotropic conductive sheet side and the second anisotropic conductive path Since the elastic conductive path on the conductive sheet side can be arranged at the center position of the two plates, positioning can be performed accurately.
- the inspection method for an object to be inspected using the anisotropic conductive connector according to the present invention includes a first anisotropic conductive material that is arranged on the object side and has an elastic conductive path protruding in the thickness direction.
- a first anisotropic conductive material that is arranged on the object side and has an elastic conductive path protruding in the thickness direction.
- An insulating sheet-like spacer having a through hole is disposed between the second anisotropic conductive sheet layer that is disposed on the inspected object side and has an elastic conductive path protruding in the thickness direction.
- An elastic conductive path protruding from the anisotropic conductive sheet layer is inserted into the through hole of the sheet-shaped spacer so as to abut on both sides, and the thickness of the sheet-shaped spacer and the It is a special feature that the amount of deformation of the elastic conductive path is adjusted by appropriately adjusting the length of the elastic conductive path.
- the amount of deformation of the elastic conductive path can be set as appropriate, so that it is possible to contribute to improvement in durability while performing an accurate inspection.
- the overall thickness can be set sufficiently thick by interposing a spacer.
- the amount of deformation during pressurization can be adjusted by adjusting the thickness of the spacer.
- the deformation amount of the elastic conductive path can be regulated by the inner wall surface of the through hole of the spacer. As a result, the durability when repeatedly used can be improved.
- a conductive contact member is fixed to the back of the through hole of the sheet spacer, electrical connection will be easy even if the test is performed with a small applied pressure. Can do.
- the anisotropic conductive connector can be adjusted to the most preferable thickness, so that a correct inspection is performed. Not only can the force S be applied, but also the amount of deformation of the elastic conductive path can be regulated, so the durability of repeated use is improved.
- FIG. 1 is a plan view of an anisotropic conductive connector according to an embodiment of the present invention.
- FIG. 2 is a partially enlarged cross-sectional view of the anisotropic conductive connector shown in FIG.
- FIG. 3 is a cross-sectional view when the enlarged portions shown in FIG. 2 are assembled together.
- FIG. 4 shows another embodiment of the present invention, in which a sheet-like spacer is composed of two plates, and a conductive contact member is installed on one of the plates. It is the expanded sectional view shown.
- FIG. 5 is an enlarged cross-sectional view showing a state in which the sheet-like spacer composed of the two plates shown in FIG. 4 is assembled together with the conductive contact member.
- FIG. 6 is a plan view of the first plate shown in FIG.
- FIG. 7 is an assembled cross-sectional view of the sheet-like spacer member shown in FIG.
- FIG. 8 is a cross-sectional view of an anisotropic conductive connector according to still another embodiment of the present invention.
- FIG. 9 inspects an object to be inspected such as a circuit board using the anisotropic conductive connector. It is a schematic sectional drawing of the conventional inspection apparatus.
- Fig. 10 is a cross-sectional view of a conventional inspection apparatus disclosed in Japanese Patent Laid-Open No. 2001-93599.
- FIG. 1 is a plan view of an anisotropic conductive connector 20 according to an embodiment of the present invention
- FIG. 2 is a partially enlarged sectional view in the direction of the line AA in FIG.
- the anisotropic conductive connector 20 of the present embodiment includes a first anisotropic conductive sheet layer 20A, a second anisotropic conductive sheet layer 20B, and the like.
- the insulating sheet-like spacer 20C is disposed between the first and second anisotropic conductive sheet layers.
- first anisotropic conductive sheet layer 20A and the second anisotropic conductive sheet 20B are formed in the same manner, the first anisotropic conductive sheet layer 20A will be described below as an example. Explained.
- the anisotropic conductive sheet 20A includes a plurality of cylindrical elastic conductive paths 21 extending in the thickness direction, and an insulating portion 15 that insulates the elastic conductive paths 21 from each other. And a plate-like support 17 that supports the insulating portion 15, and is formed in a rectangular sheet shape as a whole.
- the elastic conductive path 21 contains conductive particles P exhibiting magnetism, and the elastic conductive path 21 exhibits conductivity when pressed in the thickness direction.
- a range electrically connected to an electrode to be inspected such as a wafer to be inspected or an IC substrate is defined as an effective conductive path 12.
- the portion not connected to the target electrode is the ineffective conductive path 13.
- the effective conductive path 12 is arranged corresponding to the pattern of the electrode to be inspected to be connected, and the elastic conductive path 21 has protrusions 21a on both sides in the thickness direction, as shown in FIG. Is formed.
- the insulating portion 15 is integrally formed so as to surround the periphery of each elastic conductive path 21, so that all the elastic conductive paths 21 are insulated from each other by the insulating portion 15. Yes.
- Various materials can be used as a material for forming the base material and the insulating portion 15 containing the conductive particles P.
- Specific examples thereof include polybutadiene rubber, natural rubber, polyisoprene.
- Conjugated rubbers such as rubber, styrene-butadiene copolymer rubber, acrylonitrile-butadiene copolymer rubber and hydrogenated products thereof, block copolymers such as styrene butadiene-gen block copolymer rubber, styrene isoprene block copolymer, etc.
- Examples include polymer rubber and hydrogenated products thereof, black-prene, urethane rubber, polyester rubber, epichlorohydrin rubber, silicone rubber, ethylene-propylene copolymer rubber, and ethylene-propylene copolymer copolymer rubber. .
- a material other than the conjugated-gen rubber S, particularly from the viewpoint of molding processability and electrical properties, silicone rubber Is preferably used.
- the conductive particles P particles of metal such as iron, cobalt, nickel or the like, particles of these alloys, particles containing these metals, or these particles as core particles
- the surface of the core particle is coated with a metal having good conductivity such as gold, silver, palladium, rhodium, or non-magnetic metal particle or inorganic substance particle such as glass beads or polymer particle is used as the core particle.
- a metal having good conductivity such as gold, silver, palladium, rhodium, or non-magnetic metal particle or inorganic substance particle such as glass beads or polymer particle is used as the core particle.
- examples include those obtained by coating the surface of the core particles with a conductive magnetic material such as nickel or cobalt, or those obtained by coating the core particles with both a conductive magnetic material and a metal having good conductivity.
- nickel particles as core particles, and the surface of which is coated with a metal with good conductivity such as gold or silver.
- a metal with good conductivity such as gold or silver.
- gold and silver are coated.
- the means for coating the surface of the core particles with the conductive metal is not particularly limited, but can be performed by, for example, chemical plating or electroless plating.
- the first anisotropic conductive sheet 20A and the second anisotropic conductive sheet 20B are formed as described above.
- the sheet-like spacer 20C is positioned at the position corresponding to the pattern of the electrode 2 to be inspected, that is, the elastic conductivity of the anisotropic conductive sheet layers 20A and 20B.
- a through hole 23 is formed at a position corresponding to the paths 21, 21.
- the corresponding projecting portions 21a and 21a of the anisotropic conductive sheet layers 20A and 20B are inserted from both directions.
- the shape of the through hole 23 of the sheet-like spacer 20C is not particularly limited, but the shape of the conductive path 21 and the shape of the protruding portion 21a of the anisotropic conductive sheet layers 20A and 20B For example, it is formed in a columnar shape.
- the inner diameter of the through hole 23 may be larger than the protruding portion 21a so that the protruding portion 21a of the anisotropic conductive sheets 20A and 20B is inserted, It is preferable that there is room.
- the inner diameter of the through hole 23 is preferably such that the ratio to the diameter of the protruding portion 21a is, for example, 1.05 to 2 times, preferably 1.;! To 1.8 times.
- the sheet-like spacer 20C is preferably positioned so that the tips of the protruding portions 21a inserted from both directions are close to the intermediate portion of the through hole 31.
- the material of the sheet-like spacer 20C is made of a heat-resistant insulating material having high dimensional stability. S is preferable. Specifically, thermosetting such as glass fiber reinforced epoxy resin and polyimide resin. The ability to use thermoplastic resins such as conductive resin, polyethylene terephthalate resin, butyl chloride resin, polystyrene resin, polyacrylonitrile resin, polyethylene resin, acrylic resin, polybutadiene resin, and other various insulating resins Especially glass fiber reinforcement A type epoxy resin is most suitable.
- a sheet-shaped spacer 20 C force S can be obtained by forming the through hole 23 using, for example, a numerical drilling device or a laser processing device. .
- the thickness d of the sheet-like spacer 20C is smaller than the sum of the protruding height H of one protruding portion 21a and the height H of the other protruding portion 21a. Then, by controlling the thickness d of the sheet-like spacer 20C and the size and height of the protruding portion 21a, when the object 1 shown in FIG. The other protruding portion 21a is brought into contact with an appropriate force to ensure the electrical connection between them. Further, by appropriately adjusting the thickness of the sheet-like spacer 20C and the height of the protruding portion 21a of the elastic conductive path 21, the conductive path forming portion 21 including the protruding portions 21a of the anisotropic conductive sheets 20A and 20B can be adjusted.
- the first anisotropic conductive sheet layer 20A, the second anisotropic conductive sheet layer 20B, and the sheet-like spacer 20C according to the present embodiment are configured as described above. However, these are assembled as shown in FIG. 3, and are arranged between the first anisotropic conductive sheet layer 20A and the sheet-like spacer 20 C, and the second anisotropic conductive sheet layer 20B and the sheet. Between the spacers 20C, the insulating portion 15 is integrally fixed by an adhesive such as silicon.
- the anisotropically conductive connector 20 formed in this way is arranged between an inspected object 1 such as an IC substrate and an inspection circuit board 5 as in the case shown in FIG. Used for electrical inspection of device under test 1.
- reference numeral 19 denotes a guide hole into which the guide pin is inserted.
- the thickness of the protruding portion 21a of the elastic conductive path 21 and the thickness of the sheet-like spacer 20C can be appropriately adjusted. Accurate inspection of the object to be inspected 1 such as IC substrate and wafer. Further, since the protruding portions 21a, 21a having low heights are inserted from both sides of the through hole 23 and face each other at the central portion of the through hole 23, the electrode position is not easily displaced. Therefore, even if an inspection is performed with a small pressure or an inspection with a slightly large applied pressure, electrical continuity can be obtained. Further, it is determined by the force that absorbs the variation in the height direction of the electrode 2 to be inspected due to the deformation caused by the pressing of the protruding portion 21a.
- a good electrical inspection can be performed when inspecting the inspection object 1 on which a fine electrode pattern with a narrow electrode interval is formed.
- the deformation amount of the elastic conductive path 21 can be appropriately set, so that an accurate inspection is performed. It can be strong and has good durability.
- the sheet-like spacer 20C is composed of one plate material, but may be composed of two plate materials instead. Further, when two sheet materials are used as the sheet-like spacer, a conductive contact member made of a material harder than the elastic conductive path 21 may be interposed between them. [0055] In the following, the force for explaining another embodiment of the present invention in which the sheet-like spacer 20C is composed of two plate members and a conductive contact member is interposed between them is the same as the above-described embodiment. Are denoted by the same reference numerals, and detailed description thereof is omitted.
- This anisotropically conductive connector 30 includes a first anisotropically conductive sheet 20A, a second anisotropically conductive sheet 20B, and a sheet-like spacer 20C made of two plates. ! /
- the first anisotropic conductive sheet layer 20A and the second anisotropic conductive sheet layer 20B are formed in the same manner as in the above embodiment. That is, the protruding portions 21a are formed on both sides of the insulating portion. Further, the sheet-like spacer 20C has a first plate member 25 and a second plate member 27 that are approximately half the thickness. These plate members 25 and 27 are similar to the above embodiment in that predetermined through holes 23 and 23 are formed.
- the through hole 23 is provided on the back surface side (second plate material 27 side) of the first plate material 25 constituting the sheet-like spacer 20C.
- a conductive contact member 29 is fixed so as to cover the body.
- the material of the conductive contact member 29 various metals, conductive inorganic materials, and conductive organic materials are used as long as they are conductive. Of these, metals are preferable, such as copper, gold, silver, palladium, rhodium, nickel, iron, sus, aluminum, cobalt, tin, and zinc.
- Electrode a laminate thereof, or an alloy containing these.
- copper, gold, silver, palladium, rhodium, nickel, iron or a laminate thereof or an alloy containing these is preferred, and particularly, a copper or gold laminate is preferred. Is preferable as an alloy containing these.
- the conductive contact member 29 has, for example, a square shape or a circular shape in plan view.
- the conductive contact member 29 is formed on the elastic conductive portion 21 of the first and second anisotropic conductive sheet layers 20A and 20B so as to withstand the pressure when pressed to obtain electrical continuity. It is preferably a rigid body rather than a material.
- FIG. 6 is a plan view showing a part of the first plate member 25.
- through-holes 23 are arranged vertically and horizontally corresponding to the respective positions of the protruding electrodes of the object to be inspected such as an IC substrate (corresponding to the protruding electrode 3a of the inspected object 3 in FIG. 10). It is formed in a state of being arranged in a shape.
- slits 22a extending in a U-shape are continuously formed in a region surrounding each through hole 23.
- linear slits 22b are formed in the open portions of the U-shaped slits 22a.
- the peripheral region of the through hole 23 is formed to be displaceable in the front-rear direction, that is, in the thickness direction of the sheet-like spacer 20C, on the paper surface of FIG.
- the support region portion 28 of the conductive contact member 29 disposed so as to close the through hole 23 is formed to be displaceable in the thickness direction by these slits 22a and 22b. Thereby, deformation of the conductive contact member 29 is facilitated.
- the shape of the support region portion 28 of the conductive contact member 29 is not particularly limited as long as it can be displaced in the thickness direction.
- the linear slit 22b reduces resistance to displacement of the support region portion 28, and is not essential.
- the shape of the slit that facilitates deformation is not limited to the embodiment.
- reference numeral 19 indicates a hole 19 for passing the positioning pin (see FIG. 1).
- the shape of the through-hole 23 is not particularly limited, but it is preferable that the through-hole 23 is, for example, widened in a columnar shape in that it can receive the electrode 2 to be inspected 1.
- the diameter of the through hole 21 is, for example, 1.05 to 2 times, preferably 1.;! To 1.6 times the maximum diameter of the electrode 2 to be inspected formed in a spherical shape, for example. More preferably, it is 1.2 to 1.4.
- the sheet-like spacer 20C is constituted by the two plate members 25 and 27 as described above, and the conductive contact member 29 is further provided. These are shown in FIG. Assemble each other to insulate between the first anisotropic conductive sheet layer 20A and the first plate member 25 and between the second anisotropic conductive sheet layer 20B and the second plate member 27. Adhesion may be performed with an appropriate adhesive.
- the protruding portion 21a formed in the elastic conductive path 21 of the first anisotropic conductive sheet layer 20A is inserted into the through hole 23 of the first plate member 25, the protruding portion 21a
- the heights of the first plate member 25, the second plate member 27, and the protruding portion 21a are adjusted in advance so that the tip portion is arranged slightly apart so as to be close to the conductive contact member 29.
- the protruding portion 21a of the elastic conductive path 21 of the second anisotropic conductive sheet layer 20B is also arranged slightly apart so as to be close to the conductive contact member 29.
- the relatively flexible elastic conductive path 21 comes into contact with the relatively hard conductive contact member 29, thereby making contact. Even if a test is performed with a small applied pressure in the same usage state as in Fig. 9, an electrical test can be performed.
- a sheet-like spacer can be constituted by two plate materials, and the overall thickness can be increased or decreased by using such a plate material.
- the present invention can be variously modified.
- one projecting portion 21a of the second anisotropic conductive sheet 20B ′ corresponding to the conductive contact member 29 may be eliminated, and the entire end face may be formed substantially flat.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measuring Leads Or Probes (AREA)
- Connecting Device With Holders (AREA)
- Testing Or Measuring Of Semiconductors Or The Like (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
Abstract
Description
明 細 書 Specification
異方導電性コネクターおよびこの異方導電性コネクターを用いた被検查 体の検查方法 Anisotropic conductive connector and method for detecting test object using anisotropic conductive connector
技術分野 Technical field
[0001] 本発明は、例えば、ウェハ、 IC基板などの回路素子相互間の電気的接続やプリン ト基板の検査装置におけるコネクタ一として好ましく用いられる異方導電性コネクター およびこの異方導電性コネクターを用いた被検査体の検査方法に関する。 [0001] The present invention relates to an anisotropic conductive connector preferably used as an electrical connection between circuit elements such as a wafer and an IC substrate and a connector in an inspection apparatus for a printed board, and the anisotropic conductive connector. The present invention relates to a method for inspecting a used object.
背景技術 Background art
[0002] 異方導電性シートとして、例えば厚み方向にのみ導電性を示すもの、または厚み方 向に加圧されたときに厚み方向にのみ導電性を示す加圧導電性導電部を有するも のが知られている。これらはハンダ付けあるいは機械的嵌合などの手段を用いずにコ ンパタトな電気的接続を達成することが可能であること、シート材料がエラストマ一な どの弾性体である場合は機械的な衝撃やひずみを吸収してソフトな接続が可能であ ることなどの特長を有する。 [0002] As an anisotropic conductive sheet, for example, a sheet that exhibits conductivity only in the thickness direction, or a pressure-conductive conductive portion that exhibits conductivity only in the thickness direction when pressed in the thickness direction. It has been known. They can achieve a compact electrical connection without using means such as soldering or mechanical fitting, and if the sheet material is an elastic body such as an elastomer, It has features such as absorbing strain and making soft connections.
[0003] このため、このような特長を利用して、例えば電子計算機、電子式デジタル時計、 電子カメラ、コンピューターキーボードなどの分野において、回路素子、例えばプリン ト回路基板とリードレスチップキャリアー、液晶パネルなどとの相互間の電気的な接続 を達成するためのコネクタ一として広く用いられてレ、る。 [0003] Therefore, by utilizing such features, in the fields of electronic computers, electronic digital watches, electronic cameras, computer keyboards, etc., circuit elements such as a printed circuit board and a leadless chip carrier, a liquid crystal panel It is widely used as a connector to achieve electrical connection with each other.
[0004] また、プリント基板などの回路基板の電気的検査にお V、ては、検査対象である回路 基板の一面に形成された被検査電極と、検査用回路基板の表面に形成された接続 用電極との電気的な接続を達成するために、回路基板の被検査電極領域と検査用 回路基板の接続用電極領域との間に、コネクタ一として、異方導電性シートを介在さ せることが行われている。 [0004] In addition, for electrical inspection of a circuit board such as a printed circuit board, V, an electrode to be inspected formed on one surface of the circuit board to be inspected, and a connection formed on the surface of the circuit board for inspection In order to achieve electrical connection with the electrodes for the test, an anisotropic conductive sheet should be interposed as a connector between the electrode area to be inspected on the circuit board and the electrode area for connection on the circuit board for inspection. Has been done.
[0005] 例えば、図 9に示したように、検査対象であるウェハ、 IC基板などの被検査体 1と検 查用回路基板 5との間に、異方導電性コネクター 10を配置し、被検査体 1を加圧する ことにより、この被検査体 1を異方導電性コネクター 10に当接させるとともに、この状 態から検査用回路基板 5に電気信号を供給し、検査用回路基板 5の検査用電極 6か ら異方導電性コネクター 10および被検査体 1に送った後、再びその電気信号が異方 導電性コネクター 10を通って検査用回路基板 5に戻ることにより、被検査体 1の回路 を検査している。 For example, as shown in FIG. 9, an anisotropic conductive connector 10 is arranged between an inspection object 1 such as a wafer to be inspected, an IC substrate, etc., and an inspection circuit board 5, and the object to be inspected. By pressurizing the test object 1, the test object 1 is brought into contact with the anisotropic conductive connector 10 and an electric signal is supplied from this state to the test circuit board 5 to inspect the test circuit board 5 6 electrodes Then, the electric signal is sent back to the inspection circuit board 5 through the anisotropic conductive connector 10 to inspect the circuit of the object 1 to be inspected. ing.
[0006] 従来、このような電気的検査に使用される異方導電性シートとしては、種々の構造 のものが知られており、例えば、特許文献 1 (特開昭 51— 93393号公報)等には、金 属粒子をエラストマ一中に均一に分散して得られる異方導電性シート(以下、これを「 分散型異方導電性シート」という)が開示され、また、特許文献 2 (特開昭 53— 1477 72号公報)等には、導電性磁性体粒子をエラストマ一中に不均一に分布させること により、厚み方向に伸びる多数の導電路形成部と、これらを相互に絶縁する絶縁部と が形成されてなる異方導電性シート(以下、これを「偏在型異方導電性シート」という) が開示され、更に、特許文献 3 (特開昭 61— 250906号公報)等には、導電路形成 部の表面と絶縁部との間に段差が形成された偏在型異方導電性シートが開示されて いる。 [0006] Conventionally, anisotropic conductive sheets used for such electrical inspections are known in various structures. For example, Patent Document 1 (Japanese Patent Laid-Open No. 51-93393) and the like are known. Discloses an anisotropic conductive sheet obtained by uniformly dispersing metal particles in an elastomer (hereinafter referred to as “dispersed anisotropic conductive sheet”), and Patent Document 2 (Patent Document 2) (Kaisho 53-1477 72)) distributes conductive magnetic particles non-uniformly in the elastomer so that a number of conductive path forming portions extending in the thickness direction can be insulated from each other. An anisotropic conductive sheet (hereinafter referred to as “unevenly-distributed anisotropic conductive sheet”) is disclosed, and Patent Document 3 (Japanese Patent Laid-Open No. 61-250906) and the like are further disclosed. An unevenly anisotropic anisotropic conductive sheet in which a step is formed between the surface of the conductive path forming part and the insulating part. Door has been disclosed.
[0007] そして、偏在型異方導電性シートは、回路基板等の電極パターンと対掌のパターン に従って導電路形成部が形成されているため、分散型異方導電性シートに比較して 、接続すべき電極が小さいピッチで配置されている回路基板などに対しても電極間 の電気的接続を高い信頼性で達成することができる点で有利である。 [0007] Since the unevenly distributed anisotropic conductive sheet has a conductive path forming portion formed in accordance with the pattern of the electrode pattern of the circuit board or the like and the opposite pattern, it is connected in comparison with the distributed anisotropic conductive sheet. This is advantageous in that the electrical connection between the electrodes can be achieved with high reliability even for a circuit board or the like in which the electrodes to be arranged are arranged at a small pitch.
[0008] ところで、近年、表面実装 LSIや電子回路基板にお!/、ては、電極寸法や電極間寸 法のさらなる微細化、高密度化が進み、これに対応して異方性導電性シートも導電 部の形成等の微細化が求められるようになつてきた。このような微細化が進むことによ り、異方性導電性シートにおいては、弾性体の面積と導通部との面積比が小さくなり 、歪みに対しての弾性体が支える面積当たりの荷重負荷が大きくなつてしまい、弾力 性が低下する。 [0008] By the way, in recent years, surface mount LSIs and electronic circuit boards have become increasingly finer and more dense in electrode dimensions and inter-electrode dimensions. Sheets have also been required to be finer, such as forming conductive parts. With the progress of such miniaturization, in the anisotropic conductive sheet, the area ratio between the area of the elastic body and the conductive portion is reduced, and the load load per area supported by the elastic body against strain is reduced. Will become large and the elasticity will decrease.
[0009] また、異方性導電シートと接する被検査体 1の被検査電極 2のバンプ形状も高さ方 向に対してある程度のバラツキがある。このためバンプ形状によっては部分的に高い 歪みを受ける部分があり、異方性導電シートには該バンプ形状の高さのバラツキを充 分に吸収できる弾性を有することが好ましい。 [0009] In addition, the bump shape of the electrode 2 to be inspected 1 in contact with the anisotropic conductive sheet also varies to some extent with respect to the height direction. For this reason, depending on the bump shape, there is a portion that is partially subjected to high strain, and it is preferable that the anisotropic conductive sheet has elasticity that can sufficiently absorb variations in the height of the bump shape.
[0010] また、従来の偏在型異方導電性シートは、シリコーンゴムなどを基材とするものであ るが、これと接続される回路基板や半導体素子等は、ガラス繊維含有エポキシ樹脂 や銅などの金属板やシリコンなどであり、両者の熱膨張係数が異なるため、温度変化 により両者の電極位置にずれが生じ、特に、押圧力が小さい場合には電気的導通が 得られないことがある。このような問題は、電極間隔が狭ぐ微細な電極パターンにな るほど顕著になる。 [0010] In addition, the conventional unevenly distributed anisotropic conductive sheet is based on silicone rubber or the like. However, the circuit boards and semiconductor elements connected to this are glass fiber-containing epoxy resin, metal plates such as copper, silicon, etc., and the thermal expansion coefficients of the two are different. Deviation occurs, and electrical continuity may not be obtained especially when the pressing force is small. Such a problem becomes more prominent as the electrode pattern becomes finer with a narrower electrode interval.
[0011] 一方、このような問題を解決するため、本出願人により、例えば、特許文献 4 (特開 2 001— 93599号公報)が提供されている。この特許文献 4では、図 10に示したように 、被検査体 3と異方導電性シート 7との間に、貫通孔が形成された絶縁性のシート状 スぺーサ 9を介装し、このシート状スぺーサ 9の貫通孔 11に対し、一方側から被検査 体 3に突出形成された突起電極 3aを挿入し、他方側から異方導電性シート 7に突出 形成された導電路形成部 7aを挿入し、互いの先端部を貫通孔内で当接させている。 特許文献 1 :特開昭 51— 93393号公報 On the other hand, in order to solve such a problem, for example, Patent Document 4 (Japanese Patent Laid-Open No. 2001-93599) is provided by the present applicant. In Patent Document 4, as shown in FIG. 10, an insulating sheet-like spacer 9 in which a through-hole is formed is interposed between an object to be inspected 3 and an anisotropic conductive sheet 7, A projecting electrode 3a projecting from the inspection object 3 from one side is inserted into the through hole 11 of the sheet-like spacer 9, and a conductive path is formed projecting from the other side to the anisotropic conductive sheet 7. The part 7a is inserted, and the tips of each other are brought into contact with each other in the through hole. Patent Document 1: Japanese Patent Laid-Open No. 51-93393
特許文献 2:特開昭 53— 147772号公報 Patent Document 2: Japanese Patent Laid-Open No. 53-147772
特許文献 3:特開昭 61— 250906号公報 Patent Document 3: Japanese Patent Application Laid-Open No. 61-250906
特許文献 4:特開 2001— 93599号公報 Patent Document 4: Japanese Patent Laid-Open No. 2001-93599
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0012] ところで、特許文献 4のように、突起電極 3aおよび導電路形成部 7aを直接スぺーサ 9の貫通孔 11内に揷入する場合は、突起電極 3と導電路形成部 7aとの位置合わせ が困難になることから、異方導電性シートの厚さを十分に厚く設定することが出来な かった。また、寸法精度を高く設定しないと、スぺーサ 9による加圧時の変形量を調 整することが困難で被検査体 3側から加圧された場合に、導電路形成部 7aが横方向 に座屈し、そのまま永久変形を生じさせてしまう虞があった。 By the way, as in Patent Document 4, when the protruding electrode 3a and the conductive path forming portion 7a are directly inserted into the through hole 11 of the spacer 9, the protrusion electrode 3 and the conductive path forming portion 7a Since the alignment becomes difficult, the thickness of the anisotropic conductive sheet could not be set sufficiently thick. If the dimensional accuracy is not set high, it is difficult to adjust the amount of deformation during pressurization by the spacer 9, and the conductive path forming portion 7a is laterally moved when pressurized from the inspected object 3 side. There is a risk that it will buckle and cause permanent deformation.
[0013] 本発明はこのような従来の実情に鑑み、検査対象の電気的特性を検査するにあた り、電極間寸法の微細化が進んで弾性体が支える面積当たりの荷重負荷が大きくな つても弾力性が低下することがなぐまた被検査体のバンプ形状の高さのバラツキを 充分に吸収することができ、さらには微細化が進んだ被検査体の電極位置と異方導 電性シートの電極位置とを正確に位置合わせすることができ、加えて押圧力が小さい 場合にも電気的導通を得ることができ、さらには異方導電性シートの弾性導電路に 永久変形を生じさせる座屈の発生もなぐ耐久性の良好な異方導電性コネクターを 提供することを目白勺として!/、る。 [0013] In view of such a conventional situation, the present invention, when inspecting the electrical characteristics of the inspection object, the inter-electrode dimension has become finer and the load load per area supported by the elastic body has increased. Therefore, the elasticity does not decrease, and the variation in bump shape height of the object to be inspected can be sufficiently absorbed, and the electrode position and anisotropic conductivity of the object to be inspected have been further miniaturized. The electrode position on the sheet can be accurately aligned, and in addition, the pressing force is small In addition, it is possible to provide an anisotropic conductive connector that can obtain electrical continuity and has excellent durability without buckling that causes permanent deformation in the elastic conductive path of the anisotropic conductive sheet. As Mejiro Tsumugi! /
[0014] また、本発明は、この異方導電性コネクターを用いた被検査体の検査方法を提供 すること目白勺としている。 [0014] Further, the present invention is to provide a method for inspecting an object to be inspected using the anisotropic conductive connector.
課題を解決するための手段 Means for solving the problem
[0015] 本発明に係る異方導電性コネクタ一は、 [0015] An anisotropic conductive connector according to the present invention includes:
被検査体の電気的特性を検査するための異方導電性コネクターであって、 検査対象となる被検査体側に配置される第 1の異方導電性シート層と、検査用回 路基板側に配置される第 2の異方導電性シート層と、前記第 1の異方導電性シート 層および前記第 2の異方導電性シート層間に配置される絶縁性のシート状スぺーサ と、から構成され、 An anisotropic conductive connector for inspecting the electrical characteristics of an object to be inspected, comprising a first anisotropic conductive sheet layer disposed on the inspected object side to be inspected and an inspection circuit board side A second anisotropic conductive sheet layer disposed; and an insulating sheet-like spacer disposed between the first anisotropic conductive sheet layer and the second anisotropic conductive sheet layer. Configured,
前記第 1の異方導電性シート層と、前記第 2の異方導電性シート層とは、それぞれ 厚さ方向に弾性導電路が突出して形成され、これらの各弾性導電路の突出部分が 前記シート状スぺーサの貫通孔内に挿入された状態で、前記第 1の異方導電性シー ト層と、前記第 2の異方導電性シート層と、前記シート状スぺーサとが一体的に組み 付けされて!/、ることを特徴として!/、る。 Each of the first anisotropic conductive sheet layer and the second anisotropic conductive sheet layer is formed such that an elastic conductive path protrudes in the thickness direction, and the protruding portion of each elastic conductive path is The first anisotropic conductive sheet layer, the second anisotropic conductive sheet layer, and the sheet spacer are integrated with each other while being inserted into the through hole of the sheet spacer. It is characterized by being assembled! /!
[0016] このような構成の異方導電性コネクターによれば、スぺーサの厚さを適宜選択する こと力 Sできるので、十分な厚さを確保すること力 Sできる。 [0016] According to the anisotropically conductive connector having such a configuration, the force S can be selected appropriately for the thickness of the spacer, and therefore the force S can be secured to ensure a sufficient thickness.
[0017] また、本発明に係る被検査体の電気的特性を検査するための異方導電性コネクタ 一は、 [0017] Further, an anisotropic conductive connector for inspecting electrical characteristics of an object to be inspected according to the present invention is:
被検査体の電気的特性を検査するための異方導電性コネクターであって、 検査対象となる被検査体側に配置される第 1の異方導電性シート層と、検査用回路 基板側に配置される第 2の異方導電性シート層と、前記第 1の異方導電性シート層 および前記第 2の異方導電性シート層間に配置される絶縁性のシート状スぺーサと、 前記シート状スぺーサの裏面側に固設された導電性接点部材と、から構成され、 前記第 1の異方導電性シート層と、前記第 2の異方導電性シート層とは、それぞれ 厚さ方向に弾性導電路が突出して形成されているとともに、前記第 1の異方導電性 シート層における弾性導電路あるいは前記第 2の異方導電性シートにおける弾性導 電路のいずれか一方の弾性導電路の突出部分が、前記シート状スぺーサの貫通孔 内に挿入された際に、前記第 1の異方導電性シート層の前記突出部分と、前記第 2 の異方導電性シート層の前記突出部分とが、前記導電性接点部材を介して対向配 置されて!/、ることを特 ί毁として!/、る。 An anisotropic conductive connector for inspecting the electrical characteristics of an object to be inspected, the first anisotropic conductive sheet layer disposed on the inspected object side to be inspected, and the inspection circuit board side A second anisotropically conductive sheet layer, an insulating sheet-like spacer disposed between the first anisotropically conductive sheet layer and the second anisotropically conductive sheet layer, and the sheet A conductive contact member fixed on the back side of the spacer, and the first anisotropic conductive sheet layer and the second anisotropic conductive sheet layer have a thickness respectively. Elastic conductive paths projecting in the direction and the first anisotropic conductivity When a protruding portion of one of the elastic conductive path in the sheet layer or the elastic conductive path in the second anisotropic conductive sheet is inserted into the through hole of the sheet-like spacer, The protruding portion of the first anisotropic conductive sheet layer and the protruding portion of the second anisotropic conductive sheet layer are arranged to face each other via the conductive contact member! As a special feature!
[0018] このような構成の異方導電性コネクターによれば、スぺーサの厚さを適宜選択する こと力 Sできるとともに、被検査体側からの押圧荷重が小さい場合にも、導電性接点部 材を介して、第 1の異方導電性シート層から突出形成された弾性導電路と、第 2の異 方導電性シート層から突出形成された弾性導電路との安定した電気的接続を実現 することができ、これにより、弾性導電路と弾性導電路との間の接触安定性が十分に 高くなり、弾性導電路の座屈、損傷、つぶれ、または永久変形になり得る小変形など を防ぐことができ、高レ、耐久性を得ること力 Sできる。 [0018] According to the anisotropic conductive connector having such a configuration, the force S can be selected as appropriate for the thickness of the spacer, and the conductive contact portion can be used even when the pressing load from the inspection object side is small. Realizes stable electrical connection between the elastic conductive path protruding from the first anisotropic conductive sheet layer and the elastic conductive path protruding from the second anisotropic conductive sheet layer through the material This ensures that the contact stability between the elastic conductors is sufficiently high and prevents small deformations that can cause buckling, damage, collapse or permanent deformation of the elastic conductors. Can obtain high strength and durability.
さらに、本発明は、前記シート状スぺーサの裏面側に固設された前記導電性接点部 材が金属板よりなることが好ましレ、。 Furthermore, in the present invention, it is preferable that the conductive contact member fixed on the back side of the sheet-like spacer is made of a metal plate.
[0019] このような構成であれば、異方導電性コネクターの弾性導電路の例えば歪みなどの 異常変形の発生を防止することができる。 With such a configuration, it is possible to prevent occurrence of abnormal deformation such as distortion of the elastic conductive path of the anisotropically conductive connector.
[0020] また、本発明は、前記導電性接点部材を支持する前記シート状スぺーサの支持領 域部分が当該シート状スぺーサの厚さ方向に変位可能に形成されていることが好ま しい。 [0020] Further, in the present invention, it is preferable that a support region portion of the sheet-shaped spacer that supports the conductive contact member is formed to be displaceable in a thickness direction of the sheet-shaped spacer. That's right.
[0021] このような構成であれば、導電性接点部材と弾性導電路との接触を確実に行うこと ができる。 [0021] With such a configuration, the contact between the conductive contact member and the elastic conductive path can be reliably performed.
[0022] ここで、前記シート状スぺーサにおける前記支持領域部分に、スリットが形成される ことにより、このスリットの周囲が厚さ方向に変位可能に形成されていることが好ましい Here, it is preferable that a slit is formed in the support region portion of the sheet-like spacer so that the periphery of the slit can be displaced in the thickness direction.
[0023] このような構成であれば、支持領域部分の変形を容易に実現することができる。 [0023] With such a configuration, it is possible to easily realize the deformation of the support region portion.
[0024] また、本発明では、前記シート状スぺーサが、 2枚の板材から構成され、この第 1の 板材と第 2の板材との間に前記導電性接点部材が配置されて V、ても良!/、。 [0024] Further, in the present invention, the sheet-like spacer is composed of two plate members, and the conductive contact member is disposed between the first plate member and the second plate member, and V, OK!
[0025] このような構成であれば、第 1の異方導電性シート側の弾性導電路と、第 2の異方 導電性シート側の弾性導電路とを、 2枚の板材の中央位置に配置することができるの で、位置決めを正確に行うことができる。 [0025] With such a configuration, the elastic conductive path on the first anisotropic conductive sheet side and the second anisotropic conductive path Since the elastic conductive path on the conductive sheet side can be arranged at the center position of the two plates, positioning can be performed accurately.
[0026] また、本発明に係る異方導電性コネクターを用いた被検査体の検査方法は、 被検査体側に配置され弾性導電路が厚み方向に突出して形成された第 1の異方 導電性シー卜層と、 [0026] Further, the inspection method for an object to be inspected using the anisotropic conductive connector according to the present invention includes a first anisotropic conductive material that is arranged on the object side and has an elastic conductive path protruding in the thickness direction. With the sea cocoon layer,
被検査体側に配置され弾性導電路が厚み方向に突出して形成された第 2の異方 導電性シート層との間に、貫通孔が形成された絶縁性のシート状スぺーサを配置す るに際し、 An insulating sheet-like spacer having a through hole is disposed between the second anisotropic conductive sheet layer that is disposed on the inspected object side and has an elastic conductive path protruding in the thickness direction. On the occasion
前記シート状スぺーサの前記貫通孔内に、前記異方導電性シート層から突出され た弾性導電路を両側から突き合わせるように揷入し、前記シート状スぺーサの厚さお よび前記弾性導電路の長さを適宜調整することにより、前記弾性導電路の変形量が 調整されることを特 ί毁として!/、る。 An elastic conductive path protruding from the anisotropic conductive sheet layer is inserted into the through hole of the sheet-shaped spacer so as to abut on both sides, and the thickness of the sheet-shaped spacer and the It is a special feature that the amount of deformation of the elastic conductive path is adjusted by appropriately adjusting the length of the elastic conductive path.
[0027] このような検査方法によれば、弾性導電路の変形量を適宜に設定することができる ので、正確な検査を行いつつ耐久性の向上に寄与することができる。 [0027] According to such an inspection method, the amount of deformation of the elastic conductive path can be set as appropriate, so that it is possible to contribute to improvement in durability while performing an accurate inspection.
発明の効果 The invention's effect
[0028] 本発明に係る異方導電性コネクターによれば、スぺーサを介在させることにより、全 体の厚さを十分に厚く設定することができる。また、スぺーサの厚さを調整することに より加圧時の変形量を調整することができる。さらに、スぺーサの貫通孔の内壁面に より、弾性導電路の変形量を規制することができる。これにより、繰り返し使用した場 合の耐久性を向上させることができる。さらに、シート状スぺーサの貫通孔の裏面に 導電性接点部材を固設した場合は、小さい加圧力で検査が行われたとしても、電気 的接続が容易となるので、正しい検査を行うことができる。 [0028] According to the anisotropic conductive connector of the present invention, the overall thickness can be set sufficiently thick by interposing a spacer. In addition, the amount of deformation during pressurization can be adjusted by adjusting the thickness of the spacer. Furthermore, the deformation amount of the elastic conductive path can be regulated by the inner wall surface of the through hole of the spacer. As a result, the durability when repeatedly used can be improved. In addition, if a conductive contact member is fixed to the back of the through hole of the sheet spacer, electrical connection will be easy even if the test is performed with a small applied pressure. Can do.
[0029] さらに、本発明に係る異方導電性コネクターを用いた検査方法によれば、異方導電 性コネクターを最も好ましい厚さに調整することが可能であるので、正しい検査を実 施すること力 Sできるのは勿論のこと、弾性導電路の変形量を規制することができること から、繰り返し使用した場合の耐久性が向上する。 [0029] Further, according to the inspection method using the anisotropic conductive connector according to the present invention, the anisotropic conductive connector can be adjusted to the most preferable thickness, so that a correct inspection is performed. Not only can the force S be applied, but also the amount of deformation of the elastic conductive path can be regulated, so the durability of repeated use is improved.
図面の簡単な説明 Brief Description of Drawings
[0030] [図 1]図 1は本発明の一実施例に係る異方導電性コネクターの平面図である。 [図 2]図 2は図 1に示した異方導電性コネクターの A— A線方向の一部拡大断面図で ある。 FIG. 1 is a plan view of an anisotropic conductive connector according to an embodiment of the present invention. [FIG. 2] FIG. 2 is a partially enlarged cross-sectional view of the anisotropic conductive connector shown in FIG.
[図 3]図 3は図 2に示した拡大部分を互いに組付けたときの断面図である。 FIG. 3 is a cross-sectional view when the enlarged portions shown in FIG. 2 are assembled together.
[図 4]図 4は本発明の他の実施例を示したもので、シート状スぺーサが 2枚の板材か ら構成され、その一方の板材に導電性接点部材が設置された例を示した拡大断面 図である。 [FIG. 4] FIG. 4 shows another embodiment of the present invention, in which a sheet-like spacer is composed of two plates, and a conductive contact member is installed on one of the plates. It is the expanded sectional view shown.
園 5]図 5は図 4に示した 2枚の板材からなるシート状スぺーサを導電性接点部材とと もに組付けた状態を示す拡大断面図である。 5] FIG. 5 is an enlarged cross-sectional view showing a state in which the sheet-like spacer composed of the two plates shown in FIG. 4 is assembled together with the conductive contact member.
[図 6]図 6は図 5に示した第 1の板材の平面図である。 FIG. 6 is a plan view of the first plate shown in FIG.
[図 7]図 7は図 5に示したシート状スぺーサ部材の組立断面図である。 FIG. 7 is an assembled cross-sectional view of the sheet-like spacer member shown in FIG.
園 8]図 8は本発明のさらに他の実施例による異方導電性コネクターの断面図である 園 9]図 9は異方導電性コネクターを利用して回路基板などの被検査体を検査する従 来の検査装置の概略断面図である。 8] FIG. 8 is a cross-sectional view of an anisotropic conductive connector according to still another embodiment of the present invention. 9] FIG. 9 inspects an object to be inspected such as a circuit board using the anisotropic conductive connector. It is a schematic sectional drawing of the conventional inspection apparatus.
園 10]図 10は特開 2001— 93599号公報に開示された従来の検査装置の断面図で ある。 Fig. 10 is a cross-sectional view of a conventional inspection apparatus disclosed in Japanese Patent Laid-Open No. 2001-93599.
符号の説明 Explanation of symbols
20 異方導電性 ネクター 20 anisotropic conductive nectar
20 A 第 1の異方導電性シート層 20 A First anisotropic conductive sheet layer
20B 第 2の異方導電性シート層 20B Second anisotropic conductive sheet layer
20B' 第 2の異方導電性シート層 20B 'Second anisotropic conductive sheet layer
20C シート状スぺーサ 20C sheet spacer
21 弾性導電路 21 Elastic conductive path
22a, 22b ス!;ッ卜 22a, 22b ;
21a 突出部分 21a Protruding part
23 貫通孔 23 Through hole
25 第 1の板材 25 First plate
27 第 2の板材 28 支持領域部分 27 Second plate 28 Support area
30 異方導電性 ネクター 30 anisotropic conductive nectar
50 異方導電性 ネクター 50 anisotropic conductive nectar
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0032] 以下、本発明に係る異方導電性コネクターおよびこの異方導電性コネクターを用い た被検査体の検査方法について図面を参照しながら説明する。 Hereinafter, an anisotropic conductive connector according to the present invention and a method for inspecting an object to be inspected using the anisotropic conductive connector will be described with reference to the drawings.
[0033] 図 1は本発明の一実施例に係る異方導電性コネクター 20の平面図、図 2は図 1の A— A線方向の部分拡大断面図である。 FIG. 1 is a plan view of an anisotropic conductive connector 20 according to an embodiment of the present invention, and FIG. 2 is a partially enlarged sectional view in the direction of the line AA in FIG.
[0034] 本実施例の異方導電性コネクター 20は、図 2に示したように、第 1の異方導電性シ ート層 20Aと、第 2の異方導電性シート層 20Bと、これら第 1、第 2の異方導電性シー ト層との間に配置される絶縁性のシート状スぺーサ 20Cとから構成されている。 [0034] As shown in Fig. 2, the anisotropic conductive connector 20 of the present embodiment includes a first anisotropic conductive sheet layer 20A, a second anisotropic conductive sheet layer 20B, and the like. The insulating sheet-like spacer 20C is disposed between the first and second anisotropic conductive sheet layers.
[0035] 第 1の異方導電性シート層 20Aと、第 2の異方導電性シート 20Bとは同様に形成さ れているので、以下に、第 1の異方導電性シート層 20Aを例に説明する。 [0035] Since the first anisotropic conductive sheet layer 20A and the second anisotropic conductive sheet 20B are formed in the same manner, the first anisotropic conductive sheet layer 20A will be described below as an example. Explained.
[0036] この異方導電性シート 20Aは、図 1に示したように、厚さ方向に延びる複数の円柱 状の弾性導電路 21と、これらの弾性導電路 21を相互に絶縁する絶縁部 15と、絶縁 部 15を支持する板状の支持体 17とから構成され、全体として矩形シート状に形成さ れている。弾性導電路 21には、磁性を示す導電性粒子 Pが含有され、この弾性導電 路 21は、厚み方向に加圧されたときに導通性が示される。また図 1に示した例では、 複数の弾性導電路 21のうち、例えば、検査対象となるウェハ、 IC基板などの被検査 電極に電気的に接続される範囲が有効導電路 12とされ、接続対象電極に接続され ない部分が無効導電路 13とされている。そして、有効導電路 12は、接続対象となる 被検査電極のパターンに対応して配置されているとともに、弾性導電路 21は、図 2に 示したように、厚み方向両側にそれぞれ突出部 21aが形成されている。 As shown in FIG. 1, the anisotropic conductive sheet 20A includes a plurality of cylindrical elastic conductive paths 21 extending in the thickness direction, and an insulating portion 15 that insulates the elastic conductive paths 21 from each other. And a plate-like support 17 that supports the insulating portion 15, and is formed in a rectangular sheet shape as a whole. The elastic conductive path 21 contains conductive particles P exhibiting magnetism, and the elastic conductive path 21 exhibits conductivity when pressed in the thickness direction. In the example shown in FIG. 1, among the plurality of elastic conductive paths 21, for example, a range electrically connected to an electrode to be inspected such as a wafer to be inspected or an IC substrate is defined as an effective conductive path 12. The portion not connected to the target electrode is the ineffective conductive path 13. The effective conductive path 12 is arranged corresponding to the pattern of the electrode to be inspected to be connected, and the elastic conductive path 21 has protrusions 21a on both sides in the thickness direction, as shown in FIG. Is formed.
[0037] 絶縁部 15は、個々の弾性導電路 21の周囲を取り囲むよう一体的に形成されており 、これにより全ての弾性導電路 21は、絶縁部 15によって相互に絶縁された状態とな つている。 [0037] The insulating portion 15 is integrally formed so as to surround the periphery of each elastic conductive path 21, so that all the elastic conductive paths 21 are insulated from each other by the insulating portion 15. Yes.
[0038] 導電性粒子 Pを含有する基材および絶縁部 15の形成材料としては、種々のものを 用いることができ、その具体例としては、ポリブタジエンゴム、天然ゴム、ポリイソプレン ゴム、スチレン—ブタジエン共重合体ゴム、アクリロニトリル—ブタジエン共重合体ゴ ムなどの共役ジェン系ゴムおよびこれらの水素添加物、スチレン ブタジエンージェ ンブロック共重合体ゴム、スチレン イソプレンブロック共重合体などのブロック共重 合体ゴムおよびこれらの水素添加物、クロ口プレン、ウレタンゴム、ポリエステル系ゴム 、ェピクロルヒドリンゴム、シリコーンゴム、エチレン一プロピレン共重合体ゴム、ェチレ ンープロピレン ジェン共重合体ゴムなどが挙げられる。以上において、得られる異 方導電性シートに耐候性が要求される場合には、共役ジェン系ゴム以外のものを用 いること力 S好ましく、特に、成形加工性および電気特性の観点から、シリコーンゴムを 用いることが好ましい。 [0038] Various materials can be used as a material for forming the base material and the insulating portion 15 containing the conductive particles P. Specific examples thereof include polybutadiene rubber, natural rubber, polyisoprene. Conjugated rubbers such as rubber, styrene-butadiene copolymer rubber, acrylonitrile-butadiene copolymer rubber and hydrogenated products thereof, block copolymers such as styrene butadiene-gen block copolymer rubber, styrene isoprene block copolymer, etc. Examples include polymer rubber and hydrogenated products thereof, black-prene, urethane rubber, polyester rubber, epichlorohydrin rubber, silicone rubber, ethylene-propylene copolymer rubber, and ethylene-propylene copolymer copolymer rubber. . In the above, when the anisotropically conductive sheet to be obtained is required to have weather resistance, it is preferable to use a material other than the conjugated-gen rubber. S, particularly from the viewpoint of molding processability and electrical properties, silicone rubber Is preferably used.
[0039] 導電性粒子 Pの具体例としては、鉄、コバルト、ニッケルなどの磁性を示す金属の 粒子若しくはこれらの合金の粒子またはこれらの金属を含有する粒子、またはこれら の粒子を芯粒子とし、当該芯粒子の表面に金、銀、パラジウム、ロジウムなどの導電 性の良好な金属のメツキを施したもの、あるいは非磁性金属粒子若しくはガラスビー ズなどの無機物質粒子またはポリマー粒子を芯粒子とし、当該芯粒子の表面に、ニッ ケル、コバルトなどの導電性磁性体のメツキを施したもの、あるいは芯粒子に、導電性 磁性体および導電性の良好な金属の両方を被覆したものなどが挙げられる。これら の中では、ニッケル粒子を芯粒子とし、その表面に金や銀などの導電性の良好な金 属のメツキを施したものを用いることが好ましぐ特に、金および銀の両方が被覆され ているものが好ましい。芯粒子の表面に導電性金属を被覆する手段としては、特に 限定されるものではないが、例えば化学メツキまたは無電解メツキにより行うことができ [0039] As specific examples of the conductive particles P, particles of metal such as iron, cobalt, nickel or the like, particles of these alloys, particles containing these metals, or these particles as core particles, The surface of the core particle is coated with a metal having good conductivity such as gold, silver, palladium, rhodium, or non-magnetic metal particle or inorganic substance particle such as glass beads or polymer particle is used as the core particle. Examples include those obtained by coating the surface of the core particles with a conductive magnetic material such as nickel or cobalt, or those obtained by coating the core particles with both a conductive magnetic material and a metal having good conductivity. Among these, it is preferable to use nickel particles as core particles, and the surface of which is coated with a metal with good conductivity such as gold or silver. In particular, both gold and silver are coated. Are preferred. The means for coating the surface of the core particles with the conductive metal is not particularly limited, but can be performed by, for example, chemical plating or electroless plating.
[0040] 第 1の異方導電性シート 20A、第 2の異方導電性シート 20Bは上記のように形成さ れている。 [0040] The first anisotropic conductive sheet 20A and the second anisotropic conductive sheet 20B are formed as described above.
[0041] 以下に、シート状スぺーサ 20Cについて説明する。 [0041] Hereinafter, the sheet-like spacer 20C will be described.
[0042] シート状スぺーサ 20Cは、図 9に示した場合と同様に、被検査体 1の被検査電極 2 のパターンに対応する位置、すなわち異方導電性シート層 20A, 20Bの弾性導電路 21 , 21に対応する位置に、貫通孔 23が形成されている。各貫通孔 23内には、対応 する異方導電性シート層 20A, 20Bの突出部分 21a, 21aが両方向から揷入される。 [0043] シート状スぺーサ 20Cの貫通孔 23の形状は、特に限定されるものではないが、弹 性導電路 21の形状および異方導電性シート層 20A, 20Bの突出部分 21aの形状を 考慮して、例えば、円柱状に形成されている。 Similarly to the case shown in FIG. 9, the sheet-like spacer 20C is positioned at the position corresponding to the pattern of the electrode 2 to be inspected, that is, the elastic conductivity of the anisotropic conductive sheet layers 20A and 20B. A through hole 23 is formed at a position corresponding to the paths 21, 21. In each through-hole 23, the corresponding projecting portions 21a and 21a of the anisotropic conductive sheet layers 20A and 20B are inserted from both directions. [0043] The shape of the through hole 23 of the sheet-like spacer 20C is not particularly limited, but the shape of the conductive path 21 and the shape of the protruding portion 21a of the anisotropic conductive sheet layers 20A and 20B For example, it is formed in a columnar shape.
[0044] 貫通孔 23の内径は、異方導電性シート 20A, 20Bの突出部分 21aが揷入されるよ うに、それらの突出部分 21aよりも大きい寸法であればよいが、その径に対して余裕 のある方が好ましい。具体的には、貫通孔 23の内径は、突出部分 21aの径に対する 比率が例えば 1. 05〜2倍、好ましくは 1.;!〜 1. 8倍となる大きさであることが好まし い。シート状スぺーサ 20Cとしては、それぞれ両方向から揷入された突出部分 21aの 先端が当該貫通孔 31の中間部に互いに近接する程度に位置されることが好ましい。 [0044] The inner diameter of the through hole 23 may be larger than the protruding portion 21a so that the protruding portion 21a of the anisotropic conductive sheets 20A and 20B is inserted, It is preferable that there is room. Specifically, the inner diameter of the through hole 23 is preferably such that the ratio to the diameter of the protruding portion 21a is, for example, 1.05 to 2 times, preferably 1.;! To 1.8 times. . The sheet-like spacer 20C is preferably positioned so that the tips of the protruding portions 21a inserted from both directions are close to the intermediate portion of the through hole 31.
[0045] シート状スぺーサ 20Cの材質は、寸法安定性の高い耐熱性絶縁材料よりなるもの であること力 S好ましく、具体的には、ガラス繊維補強型エポキシ樹脂、ポリイミド樹脂な どの熱硬化性樹脂、ポリエチレンテレフタレート樹脂、塩化ビュル樹脂、ポリスチレン 樹脂、ポリアクリロニトリル樹脂、ポリエチレン樹脂、アクリル樹脂、ポリブタジエン樹脂 などの熱可塑性樹脂、その他の各種の絶縁性樹脂を使用することができる力 特に ガラス繊維補強型エポキシ樹脂が最適である。 [0045] The material of the sheet-like spacer 20C is made of a heat-resistant insulating material having high dimensional stability. S is preferable. Specifically, thermosetting such as glass fiber reinforced epoxy resin and polyimide resin. The ability to use thermoplastic resins such as conductive resin, polyethylene terephthalate resin, butyl chloride resin, polystyrene resin, polyacrylonitrile resin, polyethylene resin, acrylic resin, polybutadiene resin, and other various insulating resins Especially glass fiber reinforcement A type epoxy resin is most suitable.
[0046] このような絶縁材料に対し、例えば数値制御方式によるドリル穴あけ装置またはレ 一ザ一加工装置などを用いて貫通孔 23を形成することにより、シート状スぺーサ 20 C力 S得られる。 For such an insulating material, a sheet-shaped spacer 20 C force S can be obtained by forming the through hole 23 using, for example, a numerical drilling device or a laser processing device. .
[0047] シート状スぺーサ 20Cの厚さ dは、一方の突出部分 21aの突出高さ Hと、他方の突 出部分 21aの高さ Hとの合計より小さい。そして、シート状スぺーサ 20Cの厚さ dと突 出部分 21aの大きさ及び高さとを制御することにより、図 9に示した被検査体 1を押圧 した場合に、一方の突出部分 21aと他方の突出部分 21aとを適正な力で接触させて 両者の電気的な接続を確実にする。また、シート状スぺーサ 20Cの厚さと弾性導電 路 21の突出部分 21aの高さを適宜調整することにより、異方導電性シート 20A, 20 Bの突出部分 21aを含む導電路形成部 21に過大な変形を生じさせることが回避され る。従って信頼性の高い作用が得られると共に、使用寿命を長いものとすることがで きる。 [0048] 本実施例に係る第 1の異方導電性シート層 20Aと、第 2の異方導電性シート層 20B と、シート状スぺーサ 20Cとは、それぞれ上記のように構成されているが、これらは図 3に示したように組付けられ、第 1の異方導電性シート層 20Aとシート状スぺーサ 20 Cとの間、および第 2の異方導電性シート層 20Bとシート状スぺーサ 20Cとの間は、 絶縁部 15において、シリコン製などの接着剤により一体的に固定されている。 [0047] The thickness d of the sheet-like spacer 20C is smaller than the sum of the protruding height H of one protruding portion 21a and the height H of the other protruding portion 21a. Then, by controlling the thickness d of the sheet-like spacer 20C and the size and height of the protruding portion 21a, when the object 1 shown in FIG. The other protruding portion 21a is brought into contact with an appropriate force to ensure the electrical connection between them. Further, by appropriately adjusting the thickness of the sheet-like spacer 20C and the height of the protruding portion 21a of the elastic conductive path 21, the conductive path forming portion 21 including the protruding portions 21a of the anisotropic conductive sheets 20A and 20B can be adjusted. Excessive deformation is avoided. Therefore, a highly reliable operation can be obtained and the service life can be extended. [0048] The first anisotropic conductive sheet layer 20A, the second anisotropic conductive sheet layer 20B, and the sheet-like spacer 20C according to the present embodiment are configured as described above. However, these are assembled as shown in FIG. 3, and are arranged between the first anisotropic conductive sheet layer 20A and the sheet-like spacer 20 C, and the second anisotropic conductive sheet layer 20B and the sheet. Between the spacers 20C, the insulating portion 15 is integrally fixed by an adhesive such as silicon.
[0049] このようにして形成された異方導電性コネクター 20は、図 9に示した場合と同様に、 IC基板などの被検査体 1と、検査用回路基板 5との間に配置され、被検査体 1の電 気的検査に用いられる。なお、図 1において、符合 19はガイドピンが揷入されるガイ ド孔を示したものである。 [0049] The anisotropically conductive connector 20 formed in this way is arranged between an inspected object 1 such as an IC substrate and an inspection circuit board 5 as in the case shown in FIG. Used for electrical inspection of device under test 1. In FIG. 1, reference numeral 19 denotes a guide hole into which the guide pin is inserted.
[0050] 図 3に示したような異方導電性コネクター 20を用いた場合は、弾性導電路 21の突 出部分 21aおよびシート状スぺーサ 20Cの厚さを適宜調整することができるので、 IC 基板、ウェハなどの被検査体 1の正確な検査を行うことができる。また、高さの低い突 出部分 21a、 21aが貫通孔 23の両側から揷入され、その貫通孔 23の中央部で互い に対向し合うので、電極位置にずれが生じ難い。したがって、小さな圧力で検査を行 うとしても、若干大きな加圧力で検査を行うとしても、電気的導通を得ることができる。 また、突出部分 21aの押圧による変形により、被検査電極 2の高さ方向のバラツキを 吸収すること力でさる。 [0050] When the anisotropic conductive connector 20 as shown in Fig. 3 is used, the thickness of the protruding portion 21a of the elastic conductive path 21 and the thickness of the sheet-like spacer 20C can be appropriately adjusted. Accurate inspection of the object to be inspected 1 such as IC substrate and wafer. Further, since the protruding portions 21a, 21a having low heights are inserted from both sides of the through hole 23 and face each other at the central portion of the through hole 23, the electrode position is not easily displaced. Therefore, even if an inspection is performed with a small pressure or an inspection with a slightly large applied pressure, electrical continuity can be obtained. Further, it is determined by the force that absorbs the variation in the height direction of the electrode 2 to be inspected due to the deformation caused by the pressing of the protruding portion 21a.
[0051] このように本発明では、電極間隔が狭ぐ微細な電極パターンが形成された被検査 体 1を検査する場合に、良好な電気的検査を行うことができる。 [0051] Thus, in the present invention, a good electrical inspection can be performed when inspecting the inspection object 1 on which a fine electrode pattern with a narrow electrode interval is formed.
[0052] また、本発明に係る異方導電性シートを用いた IC基板などの被検査体の検査方法 では、弾性導電路 21の変形量を適宜に設定することができることから正確な検査を 行うことができ、し力、も耐久性が良好である。 [0052] Further, in the method for inspecting an object to be inspected such as an IC substrate using the anisotropic conductive sheet according to the present invention, the deformation amount of the elastic conductive path 21 can be appropriately set, so that an accurate inspection is performed. It can be strong and has good durability.
[0053] 以上、本発明の一実施例について説明したが、本発明は、上記実施例に何ら限定 されない。 Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment.
[0054] 例えば、上記実施例では、シート状スぺーサ 20Cは、一枚の板材から構成されてい るが、これに代え 2枚の板材から構成しても良い。また、シート状スぺーサとして、板 材を 2枚用いる場合に、これらの間に、弾性導電路 21よりも硬質の材料からなる導電 性接点部材を介在させても良い。 [0055] 以下に、シート状スぺーサ 20Cを 2枚の板材から構成し、これらの間に導電性接点 部材を介在させる本発明の他の実施例について説明する力 上記実施例と同一要 素については同一の符合を付して詳細な説明は省略する。 [0054] For example, in the above embodiment, the sheet-like spacer 20C is composed of one plate material, but may be composed of two plate materials instead. Further, when two sheet materials are used as the sheet-like spacer, a conductive contact member made of a material harder than the elastic conductive path 21 may be interposed between them. [0055] In the following, the force for explaining another embodiment of the present invention in which the sheet-like spacer 20C is composed of two plate members and a conductive contact member is interposed between them is the same as the above-described embodiment. Are denoted by the same reference numerals, and detailed description thereof is omitted.
[0056] 図 4〜図 7は本発明の他の実施例による異方導電性コネクター 30を示したものであ 4 to 7 show an anisotropic conductive connector 30 according to another embodiment of the present invention.
[0057] この異方導電性コネクター 30は、第 1の異方導電性シート 20Aと、第 2の異方導電 性シート 20Bと、 2枚の板材からなるシート状スぺーサ 20Cとを備えて!/、る。 [0057] This anisotropically conductive connector 30 includes a first anisotropically conductive sheet 20A, a second anisotropically conductive sheet 20B, and a sheet-like spacer 20C made of two plates. ! /
[0058] この異方導電性コネクター 30では、第 1の異方導電性シート層 20Aと、第 2の異方 導電性シート層 20Bとは、上記実施例と同様に形成されている。すなわち、絶縁部の 両側にそれぞれ突出部分 21aが形成されている。また、シート状スぺーサ 20Cは、略 半分の厚さの第 1の板材 25と第 2の板材 27とを有している。これらの板材 25, 27に、 所定の貫通孔 23, 23が形成されている点は、上記実施例と同様である。 In the anisotropic conductive connector 30, the first anisotropic conductive sheet layer 20A and the second anisotropic conductive sheet layer 20B are formed in the same manner as in the above embodiment. That is, the protruding portions 21a are formed on both sides of the insulating portion. Further, the sheet-like spacer 20C has a first plate member 25 and a second plate member 27 that are approximately half the thickness. These plate members 25 and 27 are similar to the above embodiment in that predetermined through holes 23 and 23 are formed.
[0059] さらに、本実施例の異方導電性コネクター 30では、シート状スぺーサ 20Cを構成す る第 1の板材 25の裏面側(第 2の板材 27側)に、その貫通孔 23を覆うように導電性接 点部材 29がー体的に固設されている。 [0059] Further, in the anisotropic conductive connector 30 of the present embodiment, the through hole 23 is provided on the back surface side (second plate material 27 side) of the first plate material 25 constituting the sheet-like spacer 20C. A conductive contact member 29 is fixed so as to cover the body.
[0060] 導電性接点部材 29の材料は、導電性であれば特に制限はなぐ各種金属、導電 性無機材料、導電性有機材料が使用される。中でも好ましいのは、金属であり、銅、 金、銀、パラジウム、ロジウム、ニッケル、鉄、 sus、アルミニウム、コバルト、錫、亜鉛 [0060] As the material of the conductive contact member 29, various metals, conductive inorganic materials, and conductive organic materials are used as long as they are conductive. Of these, metals are preferable, such as copper, gold, silver, palladium, rhodium, nickel, iron, sus, aluminum, cobalt, tin, and zinc.
、鉛あるいはこれらの積層体若しくはこれらを含む合金などが挙げられる。これらの中 では、銅、金、銀、パラジウム、ロジウム、ニッケル、鉄あるいはこれらの積層体若しく はこれらを含む合金などが好ましレ、ものとして挙げられ、特に銅や金の積層体若しく はこれらを含む合金などが好ましいものとして挙げられる。 , Lead, a laminate thereof, or an alloy containing these. Among these, copper, gold, silver, palladium, rhodium, nickel, iron or a laminate thereof or an alloy containing these is preferred, and particularly, a copper or gold laminate is preferred. Is preferable as an alloy containing these.
[0061] この導電性接点部材 29は、例えば、平面形状が正方形あるいは円形である。また 、導電性接点部材 29は、特に電気的導通を得るために加圧されたときの圧力に耐え るよう、第 1 ,第 2の異方導電性シート層 20A, 20Bの弾性導電部 21の材料よりも剛 体であることが好ましい。 [0061] The conductive contact member 29 has, for example, a square shape or a circular shape in plan view. In addition, the conductive contact member 29 is formed on the elastic conductive portion 21 of the first and second anisotropic conductive sheet layers 20A and 20B so as to withstand the pressure when pressed to obtain electrical continuity. It is preferably a rigid body rather than a material.
[0062] 導電性接点部材 29の厚さは、例えば 0. ;!〜 1000 mであり、好ましくは;!〜 500 inであり、更に好ましくは 10〜200 111である。 [0063] 図 6は,第 1の板材 25の一部を示す平面図である。第 1の板材 25においては、 IC 基板などの被検査体の突起電極(図 10における被検査体 3の突起電極 3aに相当) の各々の位置に対応して貫通孔 23が縦横に並んで格子状に配列された状態で形 成されている。そして、各々の貫通孔 23を取り囲む領域に、コ字状に伸びるスリット 2 2aが連続して形成されている。また、コ字状スリット 22aのコの開いた部分に、それぞ れ直線状のスリット 22bが形成されている。これにより、貫通孔 23の周辺領域は、図 6 の紙面のおいて、前後方向すなわちシート状スぺーサ 20Cの厚さ方向に変位可能 に形成されている。 [0062] The thickness of the conductive contact member 29 is, for example, 0.;!-1000 m, preferably;!-500 in, and more preferably 10-200 111. FIG. 6 is a plan view showing a part of the first plate member 25. In the first plate member 25, through-holes 23 are arranged vertically and horizontally corresponding to the respective positions of the protruding electrodes of the object to be inspected such as an IC substrate (corresponding to the protruding electrode 3a of the inspected object 3 in FIG. 10). It is formed in a state of being arranged in a shape. In addition, slits 22a extending in a U-shape are continuously formed in a region surrounding each through hole 23. In addition, linear slits 22b are formed in the open portions of the U-shaped slits 22a. Thus, the peripheral region of the through hole 23 is formed to be displaceable in the front-rear direction, that is, in the thickness direction of the sheet-like spacer 20C, on the paper surface of FIG.
[0064] すなわち、貫通孔 23を閉塞するように配置される導電性接点部材 29の支持領域 部分 28は、これらのスリット 22a、 22bにより厚さ方向に変位可能に形成されている。 これにより、導電性接点部材 29の変形が容易にされている。導電性接点部材 29の 支持領域部分 28は、厚さ方向に変位することができればよぐその形状は特に限定 されるものではない。例えば、直線状のスリット 22bは、支持領域部分 28の変位に対 する抵抗を減ずるものであり、必須のものではない。このように、変形を容易にするス リットの形状は、実施例に何ら限定されない。なお、図 6において、符合 19は、位置 決めピンを揷通するための孔 19を示したものである(図 1参照)。 That is, the support region portion 28 of the conductive contact member 29 disposed so as to close the through hole 23 is formed to be displaceable in the thickness direction by these slits 22a and 22b. Thereby, deformation of the conductive contact member 29 is facilitated. The shape of the support region portion 28 of the conductive contact member 29 is not particularly limited as long as it can be displaced in the thickness direction. For example, the linear slit 22b reduces resistance to displacement of the support region portion 28, and is not essential. Thus, the shape of the slit that facilitates deformation is not limited to the embodiment. In FIG. 6, reference numeral 19 indicates a hole 19 for passing the positioning pin (see FIG. 1).
[0065] 貫通孔 23の形状は、特に限定されるものではないが、被検査体 1の被検査電極 2 を受容することができる点で、例えば円柱状に広がるものであることが好ましい。また この例においては、貫通孔 21の径は、例えば、球状に形成された被検査電極 2の最 大径よりも、例えば 1. 05〜2倍、好ましくは 1.;!〜 1. 6倍、更に好ましくは 1. 2〜; 1. 4倍となる大きさに形成されている。 [0065] The shape of the through-hole 23 is not particularly limited, but it is preferable that the through-hole 23 is, for example, widened in a columnar shape in that it can receive the electrode 2 to be inspected 1. In this example, the diameter of the through hole 21 is, for example, 1.05 to 2 times, preferably 1.;! To 1.6 times the maximum diameter of the electrode 2 to be inspected formed in a spherical shape, for example. More preferably, it is 1.2 to 1.4.
[0066] 本実施例においては、このように 2枚の板材 25, 27によりシート状スぺーサ 20Cを 構成し、さらに導電性接点部材 29を設けたものである力 これらは図 7に示したように 互いに組付けて、第 1の異方導電性シート層 20Aと第 1の板材 25との間および第 2 の異方導電性シート層 20Bと第 2の板材 27との間を、絶縁性の適宜な接着剤により 接着すれば良い。 [0066] In the present embodiment, the sheet-like spacer 20C is constituted by the two plate members 25 and 27 as described above, and the conductive contact member 29 is further provided. These are shown in FIG. Assemble each other to insulate between the first anisotropic conductive sheet layer 20A and the first plate member 25 and between the second anisotropic conductive sheet layer 20B and the second plate member 27. Adhesion may be performed with an appropriate adhesive.
本実施例では、第 1の異方導電性シート層 20Aの弾性導電路 21に形成された突出 部分 21aを、第 1の板材 25の貫通孔 23内に挿入した場合に、この突出部分 21aの 先端部が導電性接点部材 29に近接する程度に若干離反して配置されるように、予 め、第 1の板材 25と第 2の板材 27と突出部分 21aの高さが各々調整されている。これ と同様に、第 2の異方導電性シート層 20Bの弾性導電路 21の突出部分 21aも、導電 性接点部材 29に近接する程度に若干離反して配置される。したがって、電気的検査 を行うために被検査体 1側から押圧された場合に、比較的柔軟な弾性導電路 21がそ れぞれ比較的硬質な導電性接点部材 29に当接することにより、接触状態を得ること ができ、図 9と同様の使用状態において、小さい加圧力で検査が行われたとしても、 電気的検査を行うことが可能である。 In this embodiment, when the protruding portion 21a formed in the elastic conductive path 21 of the first anisotropic conductive sheet layer 20A is inserted into the through hole 23 of the first plate member 25, the protruding portion 21a The heights of the first plate member 25, the second plate member 27, and the protruding portion 21a are adjusted in advance so that the tip portion is arranged slightly apart so as to be close to the conductive contact member 29. . Similarly, the protruding portion 21a of the elastic conductive path 21 of the second anisotropic conductive sheet layer 20B is also arranged slightly apart so as to be close to the conductive contact member 29. Therefore, when pressed from the inspected object 1 side for electrical inspection, the relatively flexible elastic conductive path 21 comes into contact with the relatively hard conductive contact member 29, thereby making contact. Even if a test is performed with a small applied pressure in the same usage state as in Fig. 9, an electrical test can be performed.
[0067] このように本発明では、 2枚の板材によりシート状スぺーサを構成し、このような板材 で全体の厚さを厚くしたり、薄くしたり調整することもできる。 As described above, in the present invention, a sheet-like spacer can be constituted by two plate materials, and the overall thickness can be increased or decreased by using such a plate material.
[0068] さらに、本発明は、種々の変形が可能である。 [0068] Further, the present invention can be variously modified.
[0069] 例えば、図 4〜図 7に示した本発明の他の実施例では、 2枚の板材 25, 27の間に 導電性接点部材 29を介在させている力、この導電性接点部材 29は、 2枚の板材 25 , 27の間ではなぐ図 8に示した場合のように、一枚の板材からなるシート状スぺーサ 20Cに設置することもできる。その場合には、例えば、導電性接点部材 29に対応す る第 2の異方導電性シート 20B 'の一方の突出部分 21aを無くし、この端面全体を略 平坦に形成すれば良い。 For example, in another embodiment of the present invention shown in FIG. 4 to FIG. 7, the force that causes the conductive contact member 29 to be interposed between the two plate members 25, 27, this conductive contact member 29 As shown in FIG. 8 between the two plate members 25 and 27, it can be installed on the sheet-like spacer 20C made of one plate member. In that case, for example, one projecting portion 21a of the second anisotropic conductive sheet 20B ′ corresponding to the conductive contact member 29 may be eliminated, and the entire end face may be formed substantially flat.
[0070] このような異方導電性コネクター 50であっても、上記各実施例と略同様の作用効果 を奏すること力 Sでさる。 [0070] Even with such an anisotropically conductive connector 50, it is possible to use the force S to produce the same effects as the above embodiments.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006266037A JP4793203B2 (en) | 2006-09-28 | 2006-09-28 | Anisotropic conductive connector and method for inspecting test object using this anisotropic conductive connector |
| JP2006-266037 | 2006-09-28 |
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| Publication Number | Publication Date |
|---|---|
| WO2008038573A1 true WO2008038573A1 (en) | 2008-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2007/068289 Ceased WO2008038573A1 (en) | 2006-09-28 | 2007-09-20 | Anisotropic conductive connector and method for inspecting article inspected using this anisotropic conductive connector |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP4793203B2 (en) |
| TW (1) | TW200816565A (en) |
| WO (1) | WO2008038573A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015117579A1 (en) * | 2014-02-04 | 2015-08-13 | Schaeffler Technologies AG & Co. KG | Connector, machine element and method for making contact with contact pads on a machine element |
| JP2015159016A (en) * | 2014-02-24 | 2015-09-03 | 富士通株式会社 | Connector, electronic apparatus and manufacturing method of the same |
| CN110325866A (en) * | 2017-02-24 | 2019-10-11 | 泰克诺探头公司 | Vertrical probe measuring head with improved frequency performance |
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| JP5018625B2 (en) * | 2008-05-08 | 2012-09-05 | 株式会社デンソー | Manufacturing method of semiconductor device |
| KR100969482B1 (en) | 2008-07-07 | 2010-07-14 | 이용준 | Contactor for semiconductor device test and manufacturing method |
| KR101573450B1 (en) * | 2014-07-17 | 2015-12-11 | 주식회사 아이에스시 | Test socket |
| KR101606284B1 (en) * | 2014-10-29 | 2016-03-25 | 주식회사 아이에스시 | Electrical connection device having porous insulating sheet with through hole and test socket |
| JP7042037B2 (en) * | 2017-04-24 | 2022-03-25 | デクセリアルズ株式会社 | Manufacturing method of inspection jig |
| KR102361639B1 (en) | 2017-07-10 | 2022-02-10 | 삼성전자주식회사 | Universal test socket, semiconductor test apparatus, and method of testing a semiconductor device |
| KR101985445B1 (en) * | 2018-07-25 | 2019-06-04 | 주식회사 아이에스시 | Conductive sheet for electrical test |
| KR102090961B1 (en) * | 2018-10-25 | 2020-03-19 | 주식회사 오킨스전자 | Device for test socket having a plurality of vertically stacked rubber sockets |
| KR102734171B1 (en) * | 2018-12-20 | 2024-11-25 | 주식회사 아이에스시 | Test socket |
| KR102732165B1 (en) * | 2019-03-15 | 2024-11-22 | 주식회사 아이에스시 | Connector for electrical connection |
| KR102813353B1 (en) * | 2019-03-18 | 2025-05-28 | 주식회사 아이에스시 | Test socket |
| KR102388678B1 (en) * | 2020-08-28 | 2022-04-20 | 주식회사 스노우 | Test socket |
| KR102558862B1 (en) * | 2021-06-01 | 2023-07-24 | 주식회사 아이에스시 | Test socket |
| TWI845865B (en) * | 2021-10-08 | 2024-06-21 | 韓商斯諾有限公司 | Test socket |
| KR102836430B1 (en) * | 2023-02-10 | 2025-07-23 | 주식회사 아이에스시 | Test connector |
| KR102607955B1 (en) * | 2023-07-14 | 2023-12-01 | 미르텍알앤디 주식회사 | Test socket having mesh type fin and blade fin |
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| JP2001083209A (en) * | 1999-09-14 | 2001-03-30 | Jsr Corp | Semiconductor device connection device, semiconductor device inspection device, and inspection method |
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| WO2015117579A1 (en) * | 2014-02-04 | 2015-08-13 | Schaeffler Technologies AG & Co. KG | Connector, machine element and method for making contact with contact pads on a machine element |
| JP2015159016A (en) * | 2014-02-24 | 2015-09-03 | 富士通株式会社 | Connector, electronic apparatus and manufacturing method of the same |
| CN110325866A (en) * | 2017-02-24 | 2019-10-11 | 泰克诺探头公司 | Vertrical probe measuring head with improved frequency performance |
| CN110325866B (en) * | 2017-02-24 | 2022-04-08 | 泰克诺探头公司 | Vertical probe test head with improved frequency performance |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4793203B2 (en) | 2011-10-12 |
| JP2008082983A (en) | 2008-04-10 |
| TW200816565A (en) | 2008-04-01 |
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