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WO2008038339A1 - Bimorph switch - Google Patents

Bimorph switch Download PDF

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Publication number
WO2008038339A1
WO2008038339A1 PCT/JP2006/319058 JP2006319058W WO2008038339A1 WO 2008038339 A1 WO2008038339 A1 WO 2008038339A1 JP 2006319058 W JP2006319058 W JP 2006319058W WO 2008038339 A1 WO2008038339 A1 WO 2008038339A1
Authority
WO
WIPO (PCT)
Prior art keywords
bimorph
layer
main surface
surface side
switch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2006/319058
Other languages
French (fr)
Japanese (ja)
Inventor
Koei Nishiura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Advantest Corp
Original Assignee
Advantest Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advantest Corp filed Critical Advantest Corp
Priority to PCT/JP2006/319058 priority Critical patent/WO2008038339A1/en
Publication of WO2008038339A1 publication Critical patent/WO2008038339A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B3/00Devices comprising flexible or deformable elements, e.g. comprising elastic tongues or membranes
    • B81B3/0064Constitution or structural means for improving or controlling the physical properties of a device
    • B81B3/0081Thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B2201/00Specific applications of microelectromechanical systems
    • B81B2201/01Switches
    • B81B2201/012Switches characterised by the shape
    • B81B2201/014Switches characterised by the shape having a cantilever fixed on one side connected to one or more dimples
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B2201/00Specific applications of microelectromechanical systems
    • B81B2201/01Switches
    • B81B2201/012Switches characterised by the shape
    • B81B2201/016Switches characterised by the shape having a bridge fixed on two ends and connected to one or more dimples
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B2201/00Specific applications of microelectromechanical systems
    • B81B2201/03Microengines and actuators
    • B81B2201/032Bimorph and unimorph actuators, e.g. piezo and thermo
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H61/00Electrothermal relays
    • H01H2061/006Micromechanical thermal relay

Definitions

  • the present invention relates to a bimorph switch that electrically connects a fixed contact provided on a substrate and a movable contact provided on a bimorph beam.
  • an electronic component testing apparatus is used to test the performance and function of the electronic components.
  • a test head electrically relays between a tester that actually executes a test and an electronic component to be tested, and this test head is a pin electronic circuit composed of an electric circuit board.
  • This test head is a pin electronic circuit composed of an electric circuit board.
  • a test head electrically relays between a tester that actually executes a test and an electronic component to be tested, and this test head is a pin electronic circuit composed of an electric circuit board.
  • a test head electrically relays between a tester that actually executes a test and an electronic component to be tested
  • this test head is a pin electronic circuit composed of an electric circuit board.
  • the bimorph switch as described above may be used as a pin electronics relay of the test head.
  • the temperature inside the test head may also increase. Also, the temperature inside the test head may increase due to self-heating of the devices on the pin electronics during the test. Due to these factors, the ambient temperature in the test head varies from before and after 20 ° C to about 90 ° C.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2004-55410
  • An object of the present invention is to provide a nomorph switch capable of ensuring stable contact by suppressing changes in contact gap and overload during contact.
  • a bimorph switch for electrically connecting a movable contact and a fixed contact, the substrate provided with the fixed contact, and the movable contact provided.
  • a bimorph switch is provided (see claim 1).
  • the present invention includes a first bimorph portion having a bimorph beam force heater and a second bimorph portion having no heater. Because the bimorph beam has these two types of bimorph parts, even if the ambient temperature around the bimorph switch changes, it is possible to cancel the changes that occurred in the first bimorph part with the second bimorph part. . As a result, changes in the contact gap caused by changes in the ambient temperature and overloading during contact can be suppressed, and stable contact can be ensured. In addition, since the heating temperature of the heater can be set without depending on the change in the ambient temperature, the heater temperature can be easily controlled.
  • the movable contact is opposed to the fixed contact.
  • it is provided at one end of the first bimorph part or the second bimorph part U, so that it faces (see claim 2).
  • the two layers of the first bimorph portion include a first layer constituted by a first material force and a coefficient of thermal expansion higher than that of the first material.
  • a second layer made of a relatively large second material, and the heater is interposed between the first layer and the second layer, and the second layer
  • the two layers of the bimorph portion include a first layer constituted by the first material force and a second layer constituted by the second material force. 3).
  • the first material includes silicon and the second material includes copper (see claim 4).
  • the first morph portion is provided on a distal end side of the bimorph beam, and the second morph portion is generated by a change in ambient temperature.
  • the bimorph beam is provided on the rear end side of the bimorph beam so as to cancel the change of the first bimorph portion, and the bimorph beam is fixed to the substrate at the rear end (see claim 5). ).
  • the bimorph beam has a shape that is bent from the front end toward the rear end, and in the first bimorph portion, the first bimorph portion has the first main surface on the first main surface side.
  • the second layer is provided on the other main surface side, and the first layer is provided on one main surface side in the second nomorph portion.
  • the second layer is provided on the other main surface side (see claim 6).
  • the bimorph beam has a shape extending substantially linearly from the rear end toward the tip, and in the first bimorph portion, The first layer is provided on the main surface side, and the second layer is provided on the other main surface side. In the second bimorph portion, the first layer is provided on the one main surface side. It is preferable that two layers are provided and the first layer is provided on the other main surface side (see claim 7).
  • the first nomorph portion is the bi-axial portion.
  • the second bimorph portion is provided at the center of the morph beam, and the second bimorph portion is provided at both ends of the bimorph beam so as to cancel out the change in the first bimorph portion caused by the change in ambient temperature. (See claim 8).
  • the bimorph beam is fixed to the substrate at both ends thereof, and the second layer is provided on one main surface side in the first bimorph portion.
  • the first layer is provided on the other main surface side, and the first bilayer portion is provided with the first layer on one main surface side, and the other main surface side. It is preferable that the second layer is provided on the substrate (see claim 9).
  • FIG. 1 is a plan view showing an overall configuration of a bimorph switch according to a first embodiment of the present invention.
  • FIG. 2 is a sectional view taken along the line ⁇ - ⁇ in FIG.
  • FIG. 3 is a cross-sectional view taken along the line ⁇ - ⁇ in FIG.
  • FIG. 4A is a schematic view of the bimorph beam according to the first embodiment of the present invention as viewed from the side, and shows a state where the heater is turned off at an ambient temperature of 25 ° C.
  • FIG. 4B is a schematic view of the bimorph beam according to the first embodiment of the present invention in which the side force is also viewed, and shows a state where the heater is turned off at an ambient temperature of 90 ° C.
  • FIG. 4C is a schematic view of the bimorph beam in the first embodiment of the present embodiment as viewed from the side, and shows a state where the heater is turned on at an ambient temperature of 25 ° C.
  • FIG. 4D is a schematic view of the bimorph beam in the first embodiment of the present invention as seen from the side, and shows a state in which the heater is turned on at an ambient temperature of 90 ° C.
  • FIG. 5A is a graph showing an operation line of the bimorph switch according to the first embodiment of the present invention.
  • FIG. 5B is a graph showing an operation line of a conventional cantilever type bimorph switch.
  • FIG. 6 is a plan view showing a bimorph switch according to a second embodiment of the present invention.
  • FIG. 7A is a plan view showing a bimorph switch according to a third embodiment of the present invention.
  • FIG. 7B is a cross-sectional view taken along line VIIB-VIIB in FIG. 7A.
  • FIG. 8A is a plan view showing a bimorph switch according to a fourth embodiment of the present invention.
  • FIG. 8B is a cross-sectional view taken along line VIIIB-VIIIB in FIG. 8A.
  • FIG. 1 is a plan view showing the overall configuration of the bimorph switch according to the first embodiment of the present invention
  • FIG. 2 is a cross-sectional view taken along line ⁇ - ⁇ in FIG. 1
  • FIG. 3 is a cross-sectional view taken along line ⁇ - ⁇ It is.
  • the bimorph switch 1A As shown in FIGS. 1 to 3, the bimorph switch 1A according to the first embodiment of the present invention includes a substrate 10 having fixed contacts 11 and 12 provided on the surface, and a movable contact 44 provided at the tip.
  • the bimorph beam 20A is bent by the heating of the heater 42 so that the movable contact 44 electrically connects the fixed contacts 11 and 12 to each other.
  • This bimorph switch 1A is a MEMS switch with a size of about 1840 ⁇ m X HOO ⁇ m. For example, it should be mounted as a switching relay on the pin electronics provided in the test head of the electronic component test equipment. Can do.
  • the substrate 10 is made of, for example, a glass substrate having a borosilicate glass isotropic force.
  • fixed terminals 11 and 12 having, for example, gold (Au) isotropic force are formed by a plating process or an etching process.
  • the fixed terminals 11 and 12 are electrically connected to an electric circuit constituting pin electronics (not shown).
  • the bimorph beam 20A in the present embodiment includes three bimorph portions 40 to 60 as shown in FIG. It is bent toward the rear ends 52 and 62 of both the Nomonoreflex beam 20 mm and the tip 43 force, and has a generally letter shape as a whole.
  • the first bimorph portion 40 and the second bimorph portion 50 and the third bimorph portion 40 are arranged such that the tip 43 (hereinafter also simply referred to as the movable end 43) faces the fixed contacts 11 and 12 on the substrate 10.
  • the second and third bimorph sections 50 and 60 are positioned at the end 45 (hereinafter simply referred to as a continuous section 45) opposite to the movable end 43.
  • the first bimorph section 40 and the second bimorph sections 50 and 60 are integrated together! /.
  • the second bimorph portion 50 extends from the continuous portion 45 so as to return toward the tip 43 side, and is an end portion 52 in the vicinity of the movable end 43 (hereinafter simply referred to as a fixed end 52).
  • the substrate 10 is fixed to the substrate 10 via the support portion 53.
  • the third bimorph portion 60 also extends from the continuous portion 45 so as to return toward the tip 43 side, and is an end 62 in the vicinity of the movable end 43 (hereinafter simply referred to as a fixed end 62). , Support part 63 Via the substrate 10.
  • first bimorph section 40 in the present embodiment corresponds to the first bimorph section in the present invention
  • second and third neomorph sections 50, 60 in the present embodiment correspond to the present application. This corresponds to the second bimorph portion in the invention.
  • the first bimorph section 40 has a Si layer 30 composed of silicon force and a first Cu layer 41 composed of copper force. A first Cu layer 41 is formed thereon. Further, the first bimorph section 40 has a thin film heater 42 interposed between the Si layer 30 and the first Cu layer 41. The heater 42 is connected to a power source (not shown), and generates heat in the first bimorph section 40 when electric power is supplied. In the present invention, the position of the thin film heater 42 is not limited to between the Si layer 30 and the first Cu layer 41, and the thin film heater 42 is placed on the upper layer portion, the lower layer portion, or both surfaces of the first bimorph portion 40. You may arrange in.
  • the thin film heater 42 is formed to meander on the Si substrate 30 by, for example, etching the platinum (Pt) on the upper surface of the Si substrate 30.
  • a first Cu layer 41 is formed by vacuum deposition, sputtering, or the like. Further, the entire first bimorph portion 40 is coated with a protective layer 31 made of an oxide silicon (ie, silicon) using a method such as CVD. And protective layer 31
  • a movable contact 44 made of gold (Au) is formed on the lower surface of the movable end 43 of the first bimorph portion 40 coated with (1) by sputtering or the like.
  • the first bimorph portion 40 and the second bimorph portion are within a range in which the first bimorph portion 40 can be supported.
  • the thickness and shape of the first bimorph section 40 and the second bimorph sections 50, 60 are set so that the ONZOFF operation of the fixed contacts 11, 12 and the movable contact 44 can be performed in several tens of milliseconds or less. It is preferable to configure.
  • the thermal expansion coefficient of the first Cu layer 41 is relatively larger than the thermal expansion coefficient of the Si layer 30.
  • the thin film heater 42 when the thin film heater 42 is heated, the first Cu layer 41 is larger than the Si layer 30. As a result, the first bimorph section 40 is bent downwardly so that the movable contact 44 contacts the fixed contacts 11 and 12 (see the dotted line in FIG. 2). .
  • the second bimorph section 50 includes a Si layer 30 configured with a silicon force and a second Cu layer 51 configured with a copper force. Unlike the first bimorph section 40, the second bimorph section 50 does not have a thin film heater 42 formed between the Si layer 30 and the second Cu layer 41.
  • the second Cu layer 41 is formed on the Si substrate 30 by vacuum deposition, sputtering, or the like. Further, like the first bimorph section 40, the entire second bimorph section 50 is coated with a protective layer 31 made of silicon oxide (SiO 2) using a technique such as CVD.
  • SiO 2 silicon oxide
  • the fixed end 52 of the second bimorph portion 50 is provided with a support portion 53 constituted by S, and the support portion 53 is bonded to the substrate 10 by anodic bonding or the like.
  • the third bimorph portion 60 has a structure similar to that of the second bimorph portion 50, although not particularly shown, and a third Cu layer that also has copper force on the Si substrate 30 that also has silicon force. 61 is formed, and the third bimorph portion 60 is made entirely of silicon oxide (SiO 2).
  • the fixed end 62 of the third nomorph part 60 is provided with a support part 63 constituted by S, and the support part 63 is joined to the substrate 10.
  • the thermal expansion coefficient of the Cu layers 51, 61 is relatively larger than the thermal expansion coefficient of the Si layer 30. For this reason, when the ambient temperature in the test head rises, the Cu layers 51 and 61 expand more greatly than the Si layer 30.
  • the Si layers 30 of the first to third bimorph portions 40 to 60 are all composed of the same Si substrate, and the Si substrate 30 is subjected to a predetermined process such as etching or sputtering. By applying the treatment, the first to third bimorph portions 40 to 60 are formed!
  • the force exemplified by the silicon layer as the insulating layer 30 is not particularly limited in the present invention, and may be constituted by an insulating substrate having an insulating material force other than silicon.
  • the force described by exemplifying the Cu layer as the metal layer is not particularly limited in the present invention.
  • an aluminum layer, a nickel layer, a titanium layer, etc. A metal layer having a coefficient of thermal expansion different from that of the insulating layer can be applied.
  • FIGS. 4A to 4D are schematic views of the bimorph beam according to the first embodiment of the present invention in which the side force is also viewed.
  • the second and third bimorph sections 50, 60 are bent from the fixed ends 52 and 62 so that the continuous portion 45 is located at a height h above the reference line 70.
  • the first bimorph portion 40 is warped so that the continuous portion 45 is located at a height h above the reference line 70 and the movable end 44 is located at a height h above the reference line 70. This state
  • the height h is a number
  • the reference line 70 is a virtual line indicating the flat first to third bimorph portions 40 to 60 in which no warpage occurs.
  • the ambient temperature in the test head rises to about 90 ° C due to self-heating of the pin electronics device without supplying power to the heater 42, as shown in FIG. 4B
  • the second and third Cu layers 51 and 61 have a larger coefficient of thermal expansion than the Si layer 30, so the warpage of the second and third bimorph portions 50 and 60 is weakened, and the continuous portion 45 is based.
  • the height h is located above the quasi-line 70 (h> h).
  • the first Cu layer 41 has a higher coefficient of thermal expansion than the Si layer 30, the first bimorph portion 40 also has less warpage, and the continuous portion 45 is higher above the reference line 70. Is located at h
  • the movable end 44 is positioned substantially on the reference line 70, and the non-contact state between the movable contact 44 and the fixed contact 11 is maintained.
  • the bimorph switch 1A even if the ambient temperature in the test head changes greatly, for example, between 25 ° C and 90 ° C, it occurs in the first bimorph section 40.
  • the bending change is offset by the bending change of the second and third bimorph parts 50 and 60, and the position of the movable end 44 of the bimorph beam 20A is maintained almost constant, so that the variation in the ambient temperature in the test head can be avoided. Without depending on this, the movable contact 44 and the fixed contact 11 can stably maintain a non-contact state (off state).
  • the movable contact 44 and the fixed contact 11 can stably maintain a non-contact state (off state).
  • the second and third bimorph parts 50 and 60 maintain a state where the height h of the reference line 70 is warped upward.
  • the second and third layers are higher than the Si layer 30 as shown in FIG. 4D. Since the Cu layers 51 and 61 have a higher coefficient of thermal expansion, the warpage of the second and third bimorph parts 50 and 60 is weakened, and the second and third bimorph parts 50 and 60, as in FIG. 60 is warped by a height h above the reference line 70 with the fixed ends 52 and 62 as base points (h> h).
  • the continuous portion 45 has a height h above the reference line 70.
  • the bimorph switch 1A even if the ambient temperature in the test head changes greatly, for example, between 25 ° C and 90 ° C, it occurs in the first bimorph section 40. Since the change is canceled out by the change in the second and third bimorph parts 50, 60, the movable contact 44 and the fixed contact 11 are in a stable contact state without depending on the change in the ambient temperature in the test head ( ON state) can be maintained.
  • the change caused by the first bimorph section 40 due to the temperature change of the atmosphere in the test head (atmosphere around the bimorph switch 1A). Since the second and third morphs 50 and 60 cancel each other, changes in the contact gap caused by changes in the ambient temperature and overload during contact can be suppressed, and stable contact can be ensured. It becomes possible.
  • FIG. 5A is a graph showing the operation line of the bimorph switch according to the first embodiment of the present invention
  • FIG. 5B is a graph showing the operation line of the conventional cantilever type bimorph switch. Note that the vertical axis in FIGS. 5A and 5B indicates that the movable contact 44 and the fixed contact 11 Indicates the clearance [/ zm] in the separated state, and indicates the pressing force [mN] between the fixed contact 11 and the movable contact 44 in the contact state above zero.
  • a substantially constant clearance [m] does not depend on the ambient temperature fluctuation (25 ° C to 90 ° C) in the test head. Or, a substantially constant pressing force [mN] can be maintained. Therefore, in the bimorph switch 1A according to the present embodiment, it is possible to easily perform stable on / off control of the switch without being affected by the ambient temperature.
  • the movable contact 43 and the fixed contact 11 can be stably brought into electrical contact without depending on the ambient temperature in the test head, and the force can be increased. Since the required pressing force [mN] can be obtained with a constant applied power, the temperature control of the heater 42 becomes easy.
  • FIG. 6 is a plan view showing a bimorph switch according to a second embodiment of the present invention.
  • the bimorph switch 1B according to the second embodiment of the present invention is different from the bimorph switch 1A according to the first embodiment in that the third bimorph section 60 is not provided. If sufficient mechanical strength can be secured when the movable contact 4 4 and the fixed contact 11 are in contact, as shown in FIG. 6, the bimorph beam 20B is connected to the first bimorph section 40 and the first The first bimorph part 40 may be supported by only one bimorph part 50 without heater.
  • FIG. 7A is a plan view showing a bimorph switch according to a third embodiment of the present invention
  • FIG. 7B is a cross-sectional view taken along line VIIB-VIIB in FIG. 7A.
  • a bimorph switch 1C according to a third embodiment of the present invention is as shown in FIGS. 7A and 7B.
  • a bimorph beam 20C extending substantially linearly from the fixed end 52 to the movable end 43 is provided.
  • the bimorph beam 20C includes a first bimorph portion 40 on the movable end 43 side and a second bimorph portion 50 on the fixed end 52 side.
  • the first Cu layer 41 is formed on the Si substrate 30 as in the first embodiment.
  • the second bimorph portion 50 in the present embodiment is different from the first embodiment in that the second Cu layer 41 is formed on the lower surface of the Si substrate 30 and the second nanomorph portion is formed. 50 has a layer configuration opposite to the layer configuration of the first bimorph section 40.
  • the thin film heater 42 may be provided on the upper layer portion, the lower layer portion, or both surfaces of the first nanomorph portion 40.
  • a notch between the first bimorph portion 40 and the second bimorph portion 50 may be provided.
  • the second bimorph section 50 cancels out the change generated in the first bimorph section 40 due to the temperature change of the atmosphere in the test head (atmosphere around the bimorph switch 1C). Therefore, it is possible to suppress a change in contact gap caused by a change in ambient temperature and an overload at the time of contact, and to secure a stable contact.
  • FIG. 8A is a plan view showing a bimorph switch according to a fourth embodiment of the present invention
  • FIG. 8B is a cross-sectional view taken along line VIIIB-VIIIB of FIG. 8A.
  • the bimorph beam 20D is fixed to the substrate 10 at both ends 52, 62 via the support portions 53, 63. It has a double-supported beam structure. Therefore, unlike the other embodiments, the movable contact 44 is provided at a substantially central portion of the bimorph beam 20D.
  • the bimorph beam 20D in the present embodiment includes a first bimorph section 40 at the center thereof and second and third bimorph sections 50 and 60 at both ends thereof.
  • the first bimorph section 40 has a first Cu layer 41 formed on the lower surface of the Si substrate 30.
  • the second bimorph portion 50 in the present embodiment is Similar to the first embodiment, a second Cu layer 51 is formed on the upper surface of the Si substrate 30.
  • a third Cu layer 61 is formed on the upper surface of the Si substrate 30 as in the first embodiment. That is, in the present embodiment, the second and third bimorph portions 50 and 60 have a layer configuration opposite to the layer configuration of the first bimorph portion 40.
  • the first bimorph section 40 in the present embodiment corresponds to the first bimorph section in the present invention
  • the second and third bimorph sections 50, 60 in the present embodiment are the second bimorph sections in the present invention. Corresponds to the bimorph part.
  • the change in the first bimorph part 40 due to the temperature change of the atmosphere in the test head is changed to the second and third bimorph parts. Since it can be offset by 50 and 60, changes in the contact gap caused by changes in the ambient temperature and overload during contact can be suppressed, and stable contact can be secured.
  • the second bimorph portion 50 when the first bimorph portion 40 is positioned on the front end side, the second bimorph portion 50 is positioned on the rear end side, and is movable to the front end of the first bimorph portion 40.
  • the contact 44 is provided and the second bimorph portion 50 is fixed to the substrate 10 in the present invention, the present invention is not particularly limited to this.
  • the second bimorph portion 50 is positioned on the front end side, the first bimorph portion 40 is positioned on the rear end side, the movable contact 44 is provided at the front end of the second neomorph portion 50, and the first bimorph portion 40 is provided.
  • the part 50 may be fixed to the substrate 10.
  • a second thin film heater (not shown) for heating and bending the second bimorph portion 50 may be added to the second bimorph portion 50 side.
  • the second thin film heater is controlled to be in an unheated state, and when the thin film heater 42 is in an unheated state, the second thin film heater is heated.
  • the moving stroke of the movable end 43 can be almost doubled, and as a result, the allowable range for the production variation of the bimorph switch can be increased.
  • the contact capacity can be reduced by widening the contact gap. Suitable for high frequency relays.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Micromachines (AREA)
  • Thermally Actuated Switches (AREA)

Abstract

Bimorph switch (1A) comprising substrate (10) equipped with fixed contact (11) and bimorph beam (20A) equipped at its distal end (43) with traveling contact (44), wherein the bimorph beam (20A) includes first bimorph part (40) furnished with Si layer (30) and first Cu layer (41) and, interposed between the two layers (30,41), thin-film heater (42); second bimorph part (50) furnished with Si layer (30) and second Cu layer (51) having no heater interposed between the two layers (30,51); and third bimorph part (60) furnished with Si layer (30) and third Cu layer (61) having no heater interposed between the two layers (30,61).

Description

明 細 書  Specification

バイモルフスィッチ  Bimorph switch

技術分野  Technical field

[0001] 本発明は、基板上に設けられた固定接点とバイモルフ梁に設けられた可動接点と を電気的に接続するバイモルフスィッチに関する。  The present invention relates to a bimorph switch that electrically connects a fixed contact provided on a substrate and a movable contact provided on a bimorph beam.

背景技術  Background art

[0002] 熱膨張係数が異なる材料力も成る 2つの層の間にヒータを介在させて構成されるバ ィモルフ梁にぉ 、てヒータのオン Zオフ制御することで、当該ノ ィモルフ梁の形状を 変化させて、接点同士を電気的に接続するバイモルフスィッチが従来力も知られて いる(例えば、特許文献 1参照)。こうしたバイモルフスィッチは、 MEMS (Micro Elect ro Mechanical Systems)技術を利用して構成されているため、スィッチの大幅な小型 ィ匕を図ることができる。  [0002] By changing the heater on / off control of a bimorph beam composed of two layers with different thermal expansion coefficients and also having a material force, the shape of the nanomorph beam is changed. Conventionally, a bimorph switch that electrically connects contacts is also known (see, for example, Patent Document 1). Since these bimorph switches are constructed using MEMS (Micro Electro Mechanical Systems) technology, the switch can be made much smaller.

[0003] 一方、半導体集積回路素子等の各種電子部品の製造過程では、電子部品の性能 や機能を試験するために電子部品試験装置が用いられて 、る。この電子部品試験 装置では、実際に試験を実行するテスタと、被試験電子部品と、の間をテストヘッドが 電気的に中継しており、このテストヘッドは、電気回路基板から構成されるピンエレク トロ-タスを備えて 、る。ピンエレクトロニクスには数千もの切換リレーが設けられて ヽ るが、高周波信号を扱う際、このリレーのサイズが大きくなる程、ノイズが多く発生する 。そのため、高周波信号を試験信号として用いる場合にはリレーを小型化する必要 があり、テストヘッドのピンエレクトロニクスのリレーとして、上記のようなバイモルフスィ ツチが用いられることがある。  On the other hand, in the manufacturing process of various electronic components such as semiconductor integrated circuit elements, an electronic component testing apparatus is used to test the performance and function of the electronic components. In this electronic component testing apparatus, a test head electrically relays between a tester that actually executes a test and an electronic component to be tested, and this test head is a pin electronic circuit composed of an electric circuit board. -Have a tas. There are thousands of switching relays in pin electronics, but when handling high-frequency signals, the larger the relay size, the more noise is generated. For this reason, when a high-frequency signal is used as a test signal, it is necessary to reduce the size of the relay, and the bimorph switch as described above may be used as a pin electronics relay of the test head.

[0004] ところで、電子部品試験装置は、テストに際して被試験電子部品の高温の熱ストレ スを印加するため、これによりテストヘッド内の温度も上昇する場合がある。また、テス ト中にピンエレクトロニクス上のデバイスが自己発熱することでテストヘッド内の温度が 上昇する場合がある。これらの要因により、テストヘッド内の雰囲気温度は、 20°C前 後から 90°C程度までの間で変化する。  [0004] By the way, since the electronic component test apparatus applies a high-temperature thermal stress of the electronic component under test during the test, the temperature inside the test head may also increase. Also, the temperature inside the test head may increase due to self-heating of the devices on the pin electronics during the test. Due to these factors, the ambient temperature in the test head varies from before and after 20 ° C to about 90 ° C.

[0005] これに対し、バイモルフ梁では、金属層のクリープ強度や疲労強度により、ヒータカロ 熱の上限温度が 200°C程度で制限されている。そのため、上記のようなテストヘッド 内の雰囲気温度の変化を無視することができず、雰囲気温度の変化によっては、可 動接点と固定接点との間の接点ギャップが変化したり、或いは、可動接点と固定接点 とが接触した際に過荷重となり、安定した接触を確保することが困難な場合があった [0005] On the other hand, in bimorph beams, due to the creep strength and fatigue strength of the metal layer, The upper limit temperature of heat is limited to about 200 ° C. Therefore, the change in ambient temperature in the test head as described above cannot be ignored. Depending on the change in ambient temperature, the contact gap between the movable contact and the fixed contact may change, or the movable contact may change. When the contact with the fixed contact is overloaded, it may be difficult to ensure stable contact.

[0006] また、接点間の押付力 [mN]を一定に維持するためには、雰囲気温度の変化に対 応させてヒータの印加電力を増減制御する必要があり、ヒータの温度制御が難しいと いう問題があった。 [0006] Also, in order to maintain the pressing force [mN] between the contacts constant, it is necessary to increase / decrease the power applied to the heater in response to changes in the ambient temperature, and it is difficult to control the heater temperature. There was a problem.

[0007] 特許文献 1 :特開 2004— 55410号公報  [0007] Patent Document 1: Japanese Patent Application Laid-Open No. 2004-55410

発明の開示  Disclosure of the invention

[0008] 本発明は、接点ギャップの変化や接触時の過荷重を抑制して、安定した接触を確 保することが可能なノ ィモルフスィッチを提供することを目的とする。  [0008] An object of the present invention is to provide a nomorph switch capable of ensuring stable contact by suppressing changes in contact gap and overload during contact.

[0009] 上記目的を達成するために、本発明によれば、可動接点と固定接点とを電気的に 接続するバイモルフスィッチであって、前記固定接点が設けられた基板と、前記可動 接点が設けられたバイモルフ梁と、を備え、前記バイモルフ梁は、熱膨張率が相互に 異なる材料から構成される 2つの層、及び、前記 2つの層を加熱するヒータを有する 第 1のバイモルフ部と、熱膨張率が相互に異なる材料から構成される 2つの層を有し 、前記第 1のバイモルフ部と隣接する一辺の少なくとも一部で前記第 1のバイモルフ 部と繋がって 、る第 2のバイモルフ部と、を備えて!/、るバイモルフスィッチが提供され る (請求項 1参照)。  In order to achieve the above object, according to the present invention, there is provided a bimorph switch for electrically connecting a movable contact and a fixed contact, the substrate provided with the fixed contact, and the movable contact provided. A bimorph beam, the bimorph beam having two layers made of materials having different coefficients of thermal expansion, and a first bimorph section having a heater for heating the two layers, and a heat A second bimorph portion connected to the first bimorph portion at least at a part of one side adjacent to the first bimorph portion; and having two layers composed of materials having different expansion coefficients. A bimorph switch is provided (see claim 1).

[0010] 本発明では、バイモルフ梁力 ヒータを有する第 1のバイモルフ部と、ヒータを有しな い第 2のバイモルフ部と、を有する。バイモルフ梁がこれら 2種類のバイモルフ部を有 することで、バイモルフスィッチ周囲の雰囲気温度が変化しても、第 1のバイモルフ部 に生じた変化を第 2のバイモルフ部により相殺することが可能となる。そのため、雰囲 気温度の変化により生じる接点ギャップの変化や接触時の過荷重を抑制することが でき、安定した接触を確保することが可能となる。また、雰囲気温度の変化に依存せ ずにヒータの加熱温度を設定することができるので、ヒータの温度制御が容易となる。  [0010] The present invention includes a first bimorph portion having a bimorph beam force heater and a second bimorph portion having no heater. Because the bimorph beam has these two types of bimorph parts, even if the ambient temperature around the bimorph switch changes, it is possible to cancel the changes that occurred in the first bimorph part with the second bimorph part. . As a result, changes in the contact gap caused by changes in the ambient temperature and overloading during contact can be suppressed, and stable contact can be ensured. In addition, since the heating temperature of the heater can be set without depending on the change in the ambient temperature, the heater temperature can be easily controlled.

[0011] 上記発明においては特に限定されないが、前記可動接点は、前記固定接点に対 向するように、前記第 1のバイモルフ部又は前記第 2のバイモルフ部の一端に設けら れて 、ることが好ま U、(請求項 2参照)。 [0011] Although not particularly limited in the above invention, the movable contact is opposed to the fixed contact. Preferably, it is provided at one end of the first bimorph part or the second bimorph part U, so that it faces (see claim 2).

[0012] 上記発明においては特に限定されないが、前記第 1のバイモルフ部が有する前記 2つの層は、第 1の材料力 構成される第 1の層と、前記第 1の材料よりも熱膨張率が 相対的に大きな第 2の材料から構成される第 2の層と、であり、前記ヒータは、前記第 1の層と前記第 2の層との間に介在しており、前記第 2のバイモルフ部が有する前記 2 つの層は、前記第 1の材料力 構成される第 1の層及び前記第 2の材料力 構成さ れる第 2の層を有して 、ることが好ま 、(請求項 3参照)。  [0012] Although not particularly limited in the above invention, the two layers of the first bimorph portion include a first layer constituted by a first material force and a coefficient of thermal expansion higher than that of the first material. A second layer made of a relatively large second material, and the heater is interposed between the first layer and the second layer, and the second layer It is preferable that the two layers of the bimorph portion include a first layer constituted by the first material force and a second layer constituted by the second material force. 3).

[0013] 上記発明においては特に限定されないが、前記第 1の材料はシリコンを含み、前記 第 2の材料は銅を含むことが好ま 、 (請求項 4参照)。  [0013] In the above invention, although not particularly limited, it is preferable that the first material includes silicon and the second material includes copper (see claim 4).

[0014] 上記発明においては特に限定されないが、前記第 1のノ ィモルフ部は、前記バイ モルフ梁の先端側に設けられ、前記第 2のノ ィモルフ部は、雰囲気温度の変化によ り生じる前記第 1のバイモルフ部の変化を相殺するように、前記バイモルフ梁の後端 側に設けられており、前記バイモルフ梁は、その後端で前記基板に固定されているこ とが好ましい (請求項 5参照)。  [0014] In the above invention, although not particularly limited, the first morph portion is provided on a distal end side of the bimorph beam, and the second morph portion is generated by a change in ambient temperature. Preferably, the bimorph beam is provided on the rear end side of the bimorph beam so as to cancel the change of the first bimorph portion, and the bimorph beam is fixed to the substrate at the rear end (see claim 5). ).

[0015] 上記発明においては特に限定されないが、前記バイモルフ梁は、先端から後端に 向かって屈曲した形状を有しており、前記第 1のバイモルフ部において、一方の主面 側に前記第 1の層が設けられていると共に、他方の主面側に前記第 2の層が設けら れており、前記第 2のノ ィモルフ部において、一方の主面側に前記第 1の層が設けら れて 、ると共に、他方の主面側に前記第 2の層が設けられて 、ることが好ま 、 (請 求項 6参照)。  [0015] Although not particularly limited in the above invention, the bimorph beam has a shape that is bent from the front end toward the rear end, and in the first bimorph portion, the first bimorph portion has the first main surface on the first main surface side. And the second layer is provided on the other main surface side, and the first layer is provided on one main surface side in the second nomorph portion. In addition, it is preferable that the second layer is provided on the other main surface side (see claim 6).

[0016] 上記発明においては特に限定されないが、前記バイモルフ梁は、後端から先端に 向かって実質的に直線状に延びた形状を有しており、前記第 1のバイモルフ部にお いて、一方の主面側に前記第 1の層が設けられていると共に、他方の主面側に前記 第 2の層が設けられており、前記第 2のバイモルフ部において、一方の主面側に前記 第 2の層が設けられていると共に、他方の主面側に前記第 1の層が設けられているこ とが好ましい (請求項 7参照)。  [0016] In the above invention, although not particularly limited, the bimorph beam has a shape extending substantially linearly from the rear end toward the tip, and in the first bimorph portion, The first layer is provided on the main surface side, and the second layer is provided on the other main surface side. In the second bimorph portion, the first layer is provided on the one main surface side. It is preferable that two layers are provided and the first layer is provided on the other main surface side (see claim 7).

[0017] 上記発明においては特に限定されないが、前記第 1のノ ィモルフ部は、前記バイ モルフ梁の中央に設けられており、前記第 2のバイモルフ部は、雰囲気温度の変化 により生じる前記第 1のバイモルフ部の変化を相殺するように、前記バイモルフ梁の 両端側に設けられて 、ることが好ま ヽ (請求項 8参照)。 [0017] In the above invention, although not particularly limited, the first nomorph portion is the bi-axial portion. The second bimorph portion is provided at the center of the morph beam, and the second bimorph portion is provided at both ends of the bimorph beam so as to cancel out the change in the first bimorph portion caused by the change in ambient temperature. (See claim 8).

[0018] 上記発明においては特に限定されないが、前記バイモルフ梁は、その両端で前記 基板に固定されており、前記第 1のバイモルフ部において、一方の主面側に前記第 2の層が設けられていると共に、他方の主面側に前記第 1の層が設けられ、前記第 2 のバイモルフ部において、一方の主面側に前記第 1の層が設けられていると共に、 他方の主面側に前記第 2の層が設けられて 、ることが好ま 、(請求項 9参照)。 図面の簡単な説明 [0018] Although not particularly limited in the above invention, the bimorph beam is fixed to the substrate at both ends thereof, and the second layer is provided on one main surface side in the first bimorph portion. The first layer is provided on the other main surface side, and the first bilayer portion is provided with the first layer on one main surface side, and the other main surface side. It is preferable that the second layer is provided on the substrate (see claim 9). Brief Description of Drawings

[0019] [図 1]図 1は、本発明の第 1実施形態に係るバイモルフスィッチの全体構成を示す平 面図である。  FIG. 1 is a plan view showing an overall configuration of a bimorph switch according to a first embodiment of the present invention.

[図 2]図 2は、図 1の Π-Π線に沿った断面図である。  [FIG. 2] FIG. 2 is a sectional view taken along the line Π-Π in FIG.

[図 3]図 3は、図 1の ΙΠ-ΙΙΙ線に沿った断面図である。  FIG. 3 is a cross-sectional view taken along the line ΙΠ-ΙΙΙ in FIG.

[図 4A]図 4Aは、本発明の第 1実施形態におけるバイモルフ梁を側面カゝら見た模式 図であり、雰囲気温度 25°Cにおいてヒータをオフにした状態を示す図である。  [FIG. 4A] FIG. 4A is a schematic view of the bimorph beam according to the first embodiment of the present invention as viewed from the side, and shows a state where the heater is turned off at an ambient temperature of 25 ° C.

[図 4B]図 4Bは、本発明の第 1実施形態におけるバイモルフ梁を側面力も見た模式 図であり、雰囲気温度 90°Cにおいてヒータをオフにした状態を示す図である。  [FIG. 4B] FIG. 4B is a schematic view of the bimorph beam according to the first embodiment of the present invention in which the side force is also viewed, and shows a state where the heater is turned off at an ambient temperature of 90 ° C.

[図 4C]図 4Cは、本実施形態の第 1実施形態におけるバイモルフ梁を側面から見た 模式図であり、雰囲気温度 25°Cにおいてヒータをオンにした状態を示す図である。  [FIG. 4C] FIG. 4C is a schematic view of the bimorph beam in the first embodiment of the present embodiment as viewed from the side, and shows a state where the heater is turned on at an ambient temperature of 25 ° C.

[図 4D]図 4Dは、本発明の第 1実施形態におけるバイモルフ梁を側面カゝら見た模式 図であり、雰囲気温度 90°Cにおいてヒータをオンにした状態を示す図である。  [FIG. 4D] FIG. 4D is a schematic view of the bimorph beam in the first embodiment of the present invention as seen from the side, and shows a state in which the heater is turned on at an ambient temperature of 90 ° C.

[図 5A]図 5Aは、本発明の第 1実施形態に係るバイモルフスィッチの動作線を示すグ ラフである。  FIG. 5A is a graph showing an operation line of the bimorph switch according to the first embodiment of the present invention.

[図 5B]図 5Bは、従来のカンチレバータイプのバイモルフスィッチの動作線を示すグラ フである。  FIG. 5B is a graph showing an operation line of a conventional cantilever type bimorph switch.

[図 6]図 6は、本発明の第 2実施形態に係るバイモルフスィッチを示す平面図である。  FIG. 6 is a plan view showing a bimorph switch according to a second embodiment of the present invention.

[図 7A]図 7Aは、本発明の第 3実施形態に係るバイモルフスィッチを示す平面図であ る。 [図 7B]図 7Bは、図 7Aの VIIB-VIIB線に沿った断面図である。 FIG. 7A is a plan view showing a bimorph switch according to a third embodiment of the present invention. FIG. 7B is a cross-sectional view taken along line VIIB-VIIB in FIG. 7A.

[図 8A]図 8Aは、本発明の第 4実施形態に係るバイモルフスィッチを示す平面図であ る。  FIG. 8A is a plan view showing a bimorph switch according to a fourth embodiment of the present invention.

[図 8B]図 8Bは、図 8Aの VIIIB-VIIIB線に沿った断面図である。  FIG. 8B is a cross-sectional view taken along line VIIIB-VIIIB in FIG. 8A.

符号の説明 Explanation of symbols

1 A〜: LD…バイモルフスィッチ  1 A ~: LD ... Bimorph switch

10· ··基板  10 ... Board

11、 12· ··固定接点  11, 12 ... fixed contact

20A〜20D' · 'ノ ィモ /レフ梁  20A ~ 20D '·' Nimo / Ref beam

30"'Si層  30 "'Si layer

31…保護層  31 ... Protective layer

40…第 1のバイモルフ部  40… First bimorph part

41· ··第 1の Cu層  41 ... 1st Cu layer

42· ··ヒータ  42 ... Heater

43· ··可動端  43 ··· Movable end

44· ··可動接点  44

45· ··連続部分  45 ··· Continuous part

46…切欠き  46 ... Notch

50· ··第 2のノくィモノレフ咅  50 ··· 2

51…第 2の Cu層  51 ... Second Cu layer

52…固定端  52 ... Fixed end

53…支持部  53 ... Support part

60…第 3のバイモルフ部  60… The third bimorph section

61…第 3の Cu層  61 ... Third Cu layer

62…固定端  62 ... Fixed end

63…支持部  63 ... Support part

70…基準線  70 ... Reference line

発明を実施するための最良の形態 [0021] 以下、本発明の実施形態を図面に基づいて説明する。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[0022] <第 1実施形態 >  [0022] <First embodiment>

図 1は本発明の第 1実施形態に係るバイモルフスィッチの全体構成を示す平面図、 図 2は図 1の Π-Π線に沿った断面図、図 3は ΠΙ-ΠΙ線に沿った断面図である。  FIG. 1 is a plan view showing the overall configuration of the bimorph switch according to the first embodiment of the present invention, FIG. 2 is a cross-sectional view taken along line Π-Π in FIG. 1, and FIG. 3 is a cross-sectional view taken along line ΠΙ-ΠΙ It is.

[0023] 本発明の第 1実施形態に係るバイモルフスィッチ 1Aは、図 1〜図 3に示すように、 固定接点 11、 12が表面に設けられた基板 10と、可動接点 44が先端に設けられたバ ィモルフ梁 20Aと、を備えており、ヒータ 42の加熱でバイモルフ梁 20Aが湾曲するこ とで、可動接点 44が固定接点 11、 12同士を電気的に接続するようになっている。こ のバイモルフスィッチ 1 Aは、 1840 ^ m X HOO ^ m程度の大きさの MEMSスィッチ であり、例えば、電子部品試験装置のテストヘッド内に設けられたピンエレクトロニク スに切換リレーとして実装することができる。  As shown in FIGS. 1 to 3, the bimorph switch 1A according to the first embodiment of the present invention includes a substrate 10 having fixed contacts 11 and 12 provided on the surface, and a movable contact 44 provided at the tip. In addition, the bimorph beam 20A is bent by the heating of the heater 42 so that the movable contact 44 electrically connects the fixed contacts 11 and 12 to each other. This bimorph switch 1A is a MEMS switch with a size of about 1840 ^ m X HOO ^ m. For example, it should be mounted as a switching relay on the pin electronics provided in the test head of the electronic component test equipment. Can do.

[0024] 基板 10は、例えば硼珪酸ガラス等力も成るガラス基板で構成されて 、る。この基板 10上に、例えば金 (Au)等力も成る固定端子 11、 12がメツキ処理やエッチング処理 等により形成されている。固定端子 11、 12は、特に図示しないピンエレクトロニクスを 構成する電気回路に電気的に接続される。  The substrate 10 is made of, for example, a glass substrate having a borosilicate glass isotropic force. On this substrate 10, fixed terminals 11 and 12 having, for example, gold (Au) isotropic force are formed by a plating process or an etching process. The fixed terminals 11 and 12 are electrically connected to an electric circuit constituting pin electronics (not shown).

[0025] 本実施形態におけるバイモルフ梁 20Aは、同図に示すように、 3つのバイモルフ部 40〜60を備えて!/、る。このノ ィモノレフ梁 20Αίま、先端 43力ら両方の後端 52、 62に 向かって屈曲しており、全体として略 Ε字形状を有して ヽる。  [0025] The bimorph beam 20A in the present embodiment includes three bimorph portions 40 to 60 as shown in FIG. It is bent toward the rear ends 52 and 62 of both the Nomonoreflex beam 20 mm and the tip 43 force, and has a generally letter shape as a whole.

[0026] 第 1のバイモルフ部 40は、その先端 43 (以下、単に可動端 43とも称する。 )が基板 10上の固定接点 11、 12に対向するように、第 2のバイモルフ部 50と第 3のノ ィモル フ部 60の間に位置しており、可動端 43とは反対側の端部 45 (以下、単に連続部分 4 5と称する。)で第 2及び第 3のバイモルフ部 50、 60に連続的につながっており、第 1 のバイモルフ部 40と第 2のバイモルフ部 50、 60は一体となって!/、る。  [0026] The first bimorph portion 40 and the second bimorph portion 50 and the third bimorph portion 40 are arranged such that the tip 43 (hereinafter also simply referred to as the movable end 43) faces the fixed contacts 11 and 12 on the substrate 10. The second and third bimorph sections 50 and 60 are positioned at the end 45 (hereinafter simply referred to as a continuous section 45) opposite to the movable end 43. The first bimorph section 40 and the second bimorph sections 50 and 60 are integrated together! /.

[0027] 第 2のバイモルフ部 50は、連続部分 45から先端 43側に向力つて戻るように延びて おり、可動端 43の近傍の端部 52 (以下、単に固定端 52と称する。)で、支持部 53を 介して基板 10に固定されている。  The second bimorph portion 50 extends from the continuous portion 45 so as to return toward the tip 43 side, and is an end portion 52 in the vicinity of the movable end 43 (hereinafter simply referred to as a fixed end 52). The substrate 10 is fixed to the substrate 10 via the support portion 53.

[0028] 第 3のバイモルフ部 60も、連続部分 45から先端 43側に向力つて戻るように延びて おり、可動端 43の近傍の端部 62 (以下、単に固定端 62と称する。)で、支持部 63を 介して基板 10に固定されている。 The third bimorph portion 60 also extends from the continuous portion 45 so as to return toward the tip 43 side, and is an end 62 in the vicinity of the movable end 43 (hereinafter simply referred to as a fixed end 62). , Support part 63 Via the substrate 10.

[0029] なお、本実施形態における第 1のバイモルフ部 40が、本願発明における第 1のバイ モルフ部に相当し、本実施形態における第 2及び第 3のノ ィモルフ部 50、 60が、本 願発明における第 2のバイモルフ部に相当する。  [0029] Note that the first bimorph section 40 in the present embodiment corresponds to the first bimorph section in the present invention, and the second and third neomorph sections 50, 60 in the present embodiment correspond to the present application. This corresponds to the second bimorph portion in the invention.

[0030] 第 1のバイモルフ部 40は、図 2に示すように、シリコン力 構成される Si層 30と、銅 力 構成される第 1の Cu層 41と、を有しており、 Si層 30の上に第 1の Cu層 41が形成 されている。また、第 1のバイモルフ部 40は、 Si層 30と第 1の Cu層 41との間に介在し ている薄膜ヒータ 42を有している。ヒータ 42は、特に図示しない電源に接続されてお り、電力が供給されると第 1のバイモルフ部 40内で発熱するようになっている。なお、 本発明においては、薄膜ヒータ 42の位置は、 Si層 30と第 1の Cu層 41との間に限定 されず、薄膜ヒータ 42を第 1のバイモルフ部 40の上層部、下層部又は両面に配置し ても良い。  As shown in FIG. 2, the first bimorph section 40 has a Si layer 30 composed of silicon force and a first Cu layer 41 composed of copper force. A first Cu layer 41 is formed thereon. Further, the first bimorph section 40 has a thin film heater 42 interposed between the Si layer 30 and the first Cu layer 41. The heater 42 is connected to a power source (not shown), and generates heat in the first bimorph section 40 when electric power is supplied. In the present invention, the position of the thin film heater 42 is not limited to between the Si layer 30 and the first Cu layer 41, and the thin film heater 42 is placed on the upper layer portion, the lower layer portion, or both surfaces of the first bimorph portion 40. You may arrange in.

[0031] 薄膜ヒータ 42は、例えばプラチナ(Pt)を Si基板 30の上面にエッチング処理等する ことで、 Si基板 30上に蛇行するように形成されている。また、この薄膜ヒータ 42が形 成された Si基板 30の上には、真空蒸着やスパッタリング等により第 1の Cu層 41が形 成されている。さら〖こ、第 1のバイモルフ部 40全体は、 CVD等の手法を用いて、酸ィ匕 シリコン ば) )から成る保護層 31によりコーティングされている。そして、保護層 31  The thin film heater 42 is formed to meander on the Si substrate 30 by, for example, etching the platinum (Pt) on the upper surface of the Si substrate 30. On the Si substrate 30 on which the thin film heater 42 is formed, a first Cu layer 41 is formed by vacuum deposition, sputtering, or the like. Further, the entire first bimorph portion 40 is coated with a protective layer 31 made of an oxide silicon (ie, silicon) using a method such as CVD. And protective layer 31

2  2

でコーティングされた第 1のバイモルフ部 40の可動端 43の下面には、スパッタリング ゃメツキ処理等により、金 (Au)から成る可動接点 44が形成されて 、る。  A movable contact 44 made of gold (Au) is formed on the lower surface of the movable end 43 of the first bimorph portion 40 coated with (1) by sputtering or the like.

[0032] なお、薄膜ヒータ 42により第 1のバイモルフ部 40のみを加熱することが理想的であ り、第 2のバイモルフ部 50は出来る限り加熱しないことが好ましい。そのため、第 1の バイモルフ部 40を支持できる範囲内で、第 1のバイモルフ部 40と第 2のバイモルフ部[0032] It is ideal that only the first bimorph portion 40 is heated by the thin film heater 42, and it is preferable that the second bimorph portion 50 is not heated as much as possible. Therefore, the first bimorph portion 40 and the second bimorph portion are within a range in which the first bimorph portion 40 can be supported.

50との間の切欠き 46を多く設けることが好ましい。 It is preferable to provide many notches 46 between 50.

[0033] また、固定接点 11、 12と可動接点 44の ONZOFF動作を数十ミリ秒以下で可能な ように、第 1のバイモルフ部 40及び第 2のバイモルフ部 50、 60の厚みや形状などを 構成することが好ましい。 [0033] Further, the thickness and shape of the first bimorph section 40 and the second bimorph sections 50, 60 are set so that the ONZOFF operation of the fixed contacts 11, 12 and the movable contact 44 can be performed in several tens of milliseconds or less. It is preferable to configure.

[0034] 第 1の Cu層 41の熱膨張率は、 Si層 30の熱膨張率よりも相対的に大きくなつている[0034] The thermal expansion coefficient of the first Cu layer 41 is relatively larger than the thermal expansion coefficient of the Si layer 30.

。そのため、薄膜ヒータ 42が加熱されると、 Si層 30よりも第 1の Cu層 41の方が大きく 伸びて、その結果として、可動接点 44が固定接点 11、 12に接触するように第 1のバ ィモルフ部 40が下方向に向力つて湾曲するようになって 、る(図 2の点線参照)。 . Therefore, when the thin film heater 42 is heated, the first Cu layer 41 is larger than the Si layer 30. As a result, the first bimorph section 40 is bent downwardly so that the movable contact 44 contacts the fixed contacts 11 and 12 (see the dotted line in FIG. 2). .

[0035] 第 2のバイモルフ部 50は、図 3に示すように、シリコン力 構成される Si層 30と、銅 力も構成される第 2の Cu層 51と、を有している。この第 2のバイモルフ部 50は、第 1 のバイモルフ部 40と異なり、 Si層 30と第 2の Cu層 41との間に薄膜ヒータ 42が形成さ れていない。 As shown in FIG. 3, the second bimorph section 50 includes a Si layer 30 configured with a silicon force and a second Cu layer 51 configured with a copper force. Unlike the first bimorph section 40, the second bimorph section 50 does not have a thin film heater 42 formed between the Si layer 30 and the second Cu layer 41.

[0036] 第 2の Cu層 41は、真空蒸着やスパッタリング等により Si基板 30の上に形成されて いる。さらに、第 1のバイモルフ部 40と同様に、第 2のバイモルフ部 50全体は、 CVD 等の手法を用いて、酸化シリコン (SiO )から成る保護層 31によりコーティングされて  [0036] The second Cu layer 41 is formed on the Si substrate 30 by vacuum deposition, sputtering, or the like. Further, like the first bimorph section 40, the entire second bimorph section 50 is coated with a protective layer 31 made of silicon oxide (SiO 2) using a technique such as CVD.

2  2

いる。  Yes.

[0037] 第 2のバイモルフ部 50の固定端 52には、 S ゝら構成される支持部 53が設けられて おり、この支持部 53が陽極接合等により基板 10に接合されている。  [0037] The fixed end 52 of the second bimorph portion 50 is provided with a support portion 53 constituted by S, and the support portion 53 is bonded to the substrate 10 by anodic bonding or the like.

[0038] 第 3のバイモルフ部 60は、特に図示しないが、第 2のバイモルフ部 50と同様の構造 であり、シリコン力も構成される Si基板 30上に、銅力も構成される第 3の Cu層 61が形 成されており、さらに、第 3のバイモルフ部 60全体力 酸化シリコン (SiO )から成る保  [0038] The third bimorph portion 60 has a structure similar to that of the second bimorph portion 50, although not particularly shown, and a third Cu layer that also has copper force on the Si substrate 30 that also has silicon force. 61 is formed, and the third bimorph portion 60 is made entirely of silicon oxide (SiO 2).

2 護層 31によりコーティングされている。また、第 3のノ ィモルフ部 60の固定端 62には 、 S ゝら構成される支持部 63が設けられており、この支持部 63が基板 10に接合され ている。  2 Coated with protective layer 31. Further, the fixed end 62 of the third nomorph part 60 is provided with a support part 63 constituted by S, and the support part 63 is joined to the substrate 10.

[0039] 第 2及び第 3のバイモルフ部 50、 60において、 Cu層 51、 61の熱膨張率は、 Si層 3 0の熱膨張率よりも相対的に大きくなつている。そのため、テストヘッド内の雰囲気温 度が上昇すると、 Si層 30よりも Cu層 51、 61の方が大きく伸びるようになつている。  In the second and third bimorph parts 50, 60, the thermal expansion coefficient of the Cu layers 51, 61 is relatively larger than the thermal expansion coefficient of the Si layer 30. For this reason, when the ambient temperature in the test head rises, the Cu layers 51 and 61 expand more greatly than the Si layer 30.

[0040] なお、第 1〜第 3のバイモルフ部 40〜60の Si層 30は、何れも同一の Si基板から構 成されており、この Si基板 30に対して、エッチングやスパッタリング等の所定の処理 を施すことで、第 1〜第 3のバイモルフ部 40〜60が形成されて!、る。  [0040] It should be noted that the Si layers 30 of the first to third bimorph portions 40 to 60 are all composed of the same Si substrate, and the Si substrate 30 is subjected to a predetermined process such as etching or sputtering. By applying the treatment, the first to third bimorph portions 40 to 60 are formed!

[0041] なお、本実施形態では、絶縁層 30としてシリコン層を例示した力 本発明にお 、て は特にこれに限定されず、シリコン以外の絶縁材料力 なる絶縁基板により構成して も良い。また、本実施形態では、金属層として Cu層を例示して説明した力 本発明に おいては特にこれに限定されず、例えば、アルミニウム層やニッケル層、チタン層等 の、絶縁層と熱膨張率が異なる金属層を適用することができる。 In the present embodiment, the force exemplified by the silicon layer as the insulating layer 30 is not particularly limited in the present invention, and may be constituted by an insulating substrate having an insulating material force other than silicon. In the present embodiment, the force described by exemplifying the Cu layer as the metal layer is not particularly limited in the present invention. For example, an aluminum layer, a nickel layer, a titanium layer, etc. A metal layer having a coefficient of thermal expansion different from that of the insulating layer can be applied.

[0042] 次に作用について説明する。  Next, the operation will be described.

[0043] 図 4A〜図 4Dは本発明の第 1実施形態におけるバイモルフ梁を側面力も見た模式 図である。  [0043] FIGS. 4A to 4D are schematic views of the bimorph beam according to the first embodiment of the present invention in which the side force is also viewed.

[0044] テストヘッド内の雰囲気温度が 25°C程度であって、ヒータ 42に電力を供給していな い場合には、図 4Aに示すように、第 2及び第 3のバイモルフ部 50、 60は、連続部分 45が基準線 70より上方に高さ hに位置するように、固定端 52、 62を基点として反つ ている。  [0044] When the ambient temperature in the test head is about 25 ° C and no power is supplied to the heater 42, as shown in FIG. 4A, the second and third bimorph sections 50, 60 Are bent from the fixed ends 52 and 62 so that the continuous portion 45 is located at a height h above the reference line 70.

[0045] 第 1のバイモルフ部 40は、連続部分 45が基準線 70より上方に高さ hに位置すると 共に、可動端 44が基準線 70より上方に高さ hに位置するように反っており、この状  [0045] The first bimorph portion 40 is warped so that the continuous portion 45 is located at a height h above the reference line 70 and the movable end 44 is located at a height h above the reference line 70. This state

2  2

態で可動接点 44と固定接点 11とが非接触状態となっている。なお、高さ hは、数  In this state, the movable contact 44 and the fixed contact 11 are not in contact with each other. The height h is a number

2 m程度のゼロに近似した値である。また、基準線 70は、反りが全く生じていない平坦 な第 1〜第 3のバイモルフ部 40〜60を示す仮想線である。  It is a value approximating zero of about 2 m. Further, the reference line 70 is a virtual line indicating the flat first to third bimorph portions 40 to 60 in which no warpage occurs.

[0046] これに対し、ヒータ 42に電力を供給しない状態で、ピンエレクトロニクスのデバイス の自己発熱等によりテストヘッド内の雰囲気温度が 90°C程度に上昇した場合には、 図 4Bに示すように、 Si層 30よりも第 2及び第 3の Cu層 51、 61の方が熱膨張率が大 きいことから、第 2及び第 3のバイモルフ部 50、 60の反りが弱まり、連続部分 45が基 準線 70より上方に高さ h位置した状態となる(h >h )。 [0046] On the other hand, when the ambient temperature in the test head rises to about 90 ° C due to self-heating of the pin electronics device without supplying power to the heater 42, as shown in FIG. 4B The second and third Cu layers 51 and 61 have a larger coefficient of thermal expansion than the Si layer 30, so the warpage of the second and third bimorph portions 50 and 60 is weakened, and the continuous portion 45 is based. The height h is located above the quasi-line 70 (h> h).

3 1 3  3 1 3

[0047] また、 Si層 30よりも第 1の Cu層 41の方が熱膨張率が大きいことから、第 1のバイモ ルフ部 40も反りが弱まり、連続部分 45が基準線 70より上方に高さ hに位置している  [0047] Further, since the first Cu layer 41 has a higher coefficient of thermal expansion than the Si layer 30, the first bimorph portion 40 also has less warpage, and the continuous portion 45 is higher above the reference line 70. Is located at h

3  Three

と共に、可動端 44がほぼ基準線 70上に位置しており、可動接点 44と固定接点 11と の非接触状態が維持されて 、る。  At the same time, the movable end 44 is positioned substantially on the reference line 70, and the non-contact state between the movable contact 44 and the fixed contact 11 is maintained.

[0048] このように、本実施形態に係るバイモルフスィッチ 1 Aでは、テストヘッド内の雰囲気 温度が例えば 25°C〜90°Cの間で大きく変化しても、第 1のバイモルフ部 40に生じた 湾曲変化を第 2及び第 3のバイモルフ部 50、 60の湾曲変化で相殺して、バイモルフ 梁 20Aの可動端 44の位置をほぼ一定に維持するので、テストヘッド内の雰囲気温 度の変動に依存せずに、可動接点 44と固定接点 11とが非接触状態 (オフ状態)を 安定して維持することができる。 [0049] また、テストヘッド内の雰囲気温度が 25°C程度の状態で、ヒータ 42に電力を供給し た場合には、図 4Cに示すように、第 1のバイモルフ部 40において、第 1の Cu層 41が Si層 30よりも大きく熱膨張して、第 1のバイモルフ部 40の可動端 44が基準線 70より も下方に高さ h下降し、これにより可動接点 43と固定接点 11とが接触することとなる [0048] Thus, in the bimorph switch 1A according to the present embodiment, even if the ambient temperature in the test head changes greatly, for example, between 25 ° C and 90 ° C, it occurs in the first bimorph section 40. The bending change is offset by the bending change of the second and third bimorph parts 50 and 60, and the position of the movable end 44 of the bimorph beam 20A is maintained almost constant, so that the variation in the ambient temperature in the test head can be avoided. Without depending on this, the movable contact 44 and the fixed contact 11 can stably maintain a non-contact state (off state). [0049] Further, when electric power is supplied to the heater 42 in a state where the ambient temperature in the test head is about 25 ° C, as shown in FIG. The Cu layer 41 is thermally expanded more than the Si layer 30, and the movable end 44 of the first bimorph section 40 is lowered below the reference line 70 by the height h, so that the movable contact 43 and the fixed contact 11 are connected. Will be in contact

4  Four

。なお、テストヘッド内の雰囲気温度は 25°Cで一定なので、第 2及び第 3のバイモル フ部 50、 60は、基準線 70から上方に高さ h反っている状態を維持している。  . Since the ambient temperature in the test head is constant at 25 ° C, the second and third bimorph parts 50 and 60 maintain a state where the height h of the reference line 70 is warped upward.

[0050] さらに、ヒータ 42をオンにした状態で、テストヘッド内の雰囲気温度を 90°Cに上昇し た場合には、図 4Dに示すように、 Si層 30よりも第 2及び第 3の Cu層 51、 61の方が熱 膨張率が大きいことから、第 2及び第 3のバイモルフ部 50、 60の反りが弱まり、図 4B の場合と同様に、第 2及び第 3のバイモルフ部 50、 60は、固定端 52、 62を基点とし て、基準線 70より上方に高さ h反った状態となる (h >h )。 [0050] Further, when the ambient temperature in the test head is raised to 90 ° C with the heater 42 turned on, the second and third layers are higher than the Si layer 30 as shown in FIG. 4D. Since the Cu layers 51 and 61 have a higher coefficient of thermal expansion, the warpage of the second and third bimorph parts 50 and 60 is weakened, and the second and third bimorph parts 50 and 60, as in FIG. 60 is warped by a height h above the reference line 70 with the fixed ends 52 and 62 as base points (h> h).

3 1 3  3 1 3

[0051] また、第 1のバイモルフ部 40は、 Si層 30よりも第 1の Cu層 41の方が熱膨張率が大 きいことから、連続部分 45が基準線 70より上方に高さ hに位置すると共に、可動端 4  [0051] In addition, since the first bimorph portion 40 has a higher coefficient of thermal expansion in the first Cu layer 41 than in the Si layer 30, the continuous portion 45 has a height h above the reference line 70. Located with movable end 4

3  Three

3が基準線 70より下方に高さ hに位置しており、これにより可動接点 44と固定接点 1  3 is located at a height h below the reference line 70, so that the movable contact 44 and the fixed contact 1

4  Four

1との接触状態が維持されている。  The contact state with 1 is maintained.

[0052] このように、本実施形態に係るバイモルフスィッチ 1 Aでは、テストヘッド内の雰囲気 温度が例えば 25°C〜90°Cの間で大きく変化しても、第 1のバイモルフ部 40に生じた 変化を第 2及び第 3のバイモルフ部 50、 60の変化で相殺するので、テストヘッド内の 雰囲気温度の変動に依存せずに、可動接点 44と固定接点 11とが安定した接触状 態 (オン状態)を維持することができる。  [0052] Thus, in the bimorph switch 1A according to the present embodiment, even if the ambient temperature in the test head changes greatly, for example, between 25 ° C and 90 ° C, it occurs in the first bimorph section 40. Since the change is canceled out by the change in the second and third bimorph parts 50, 60, the movable contact 44 and the fixed contact 11 are in a stable contact state without depending on the change in the ambient temperature in the test head ( ON state) can be maintained.

[0053] 以上のように、本実施形態に係るバイモルフスィッチ 1Aでは、テストヘッド内の雰囲 気(バイモルフスィッチ 1 Aの周囲の雰囲気)の温度変化により第 1のバイモルフ部 40 の生じた変化を、第 2及び第 3のノ ィモルフ部 50、 60により相殺するので、雰囲気温 度の変化により生じる接点ギャップの変化や接触時の過荷重を抑制することができ、 安定した接触を確保することが可能となる。  As described above, in the bimorph switch 1A according to the present embodiment, the change caused by the first bimorph section 40 due to the temperature change of the atmosphere in the test head (atmosphere around the bimorph switch 1A). Since the second and third morphs 50 and 60 cancel each other, changes in the contact gap caused by changes in the ambient temperature and overload during contact can be suppressed, and stable contact can be ensured. It becomes possible.

[0054] 図 5 Aは本発明の第 1実施形態に係るバイモルフスィッチの動作線を示すグラフ、 図 5Bは従来のカンチレバータイプのバイモルフスィッチの動作線を示すグラフである 。なお、図 5A及び図 5Bの縦軸は、ゼロ以下において、可動接点 44と固定接点 11と が離れた状態にあるクリアランス [ /z m]を示し、ゼロ以上において、接触状態にある 固定接点 11と可動接点 44との押付力 [mN]を示して 、る。 FIG. 5A is a graph showing the operation line of the bimorph switch according to the first embodiment of the present invention, and FIG. 5B is a graph showing the operation line of the conventional cantilever type bimorph switch. Note that the vertical axis in FIGS. 5A and 5B indicates that the movable contact 44 and the fixed contact 11 Indicates the clearance [/ zm] in the separated state, and indicates the pressing force [mN] between the fixed contact 11 and the movable contact 44 in the contact state above zero.

[0055] 本実施形態に係るバイモルフスィッチ 1 Aでは、図 5Aに示すように、テストヘッド内 の雰囲気温度の変動(25°C〜90°C)に依存せず、ほぼ一定のクリアランス [ m]又 は、ほぼ一定の押付力 [mN]を維持することができる。従って、本実施形態に係るバ ィモルフスィッチ 1Aでは、雰囲気温度の影響を受けることなぐ常に安定したスィッチ のオン Zオフ制御を容易に行うことができる。  [0055] In the bimorph switch 1A according to the present embodiment, as shown in FIG. 5A, a substantially constant clearance [m] does not depend on the ambient temperature fluctuation (25 ° C to 90 ° C) in the test head. Or, a substantially constant pressing force [mN] can be maintained. Therefore, in the bimorph switch 1A according to the present embodiment, it is possible to easily perform stable on / off control of the switch without being affected by the ambient temperature.

[0056] これに対し、図 5Bに示すように、従来のカンチレバータイプのバイモルフスィッチで は、テストヘッド内の雰囲気温度の変化に比例してクリアランス [ m]及び押付力 [m N]が変動している。このため、スィッチのオン Zオフ動作が不安定となったり、雰囲 気温度に対応して薄膜ヒータ 42の印加電力を増減制御する等の配慮が必要となる 難点がある。  [0056] On the other hand, as shown in FIG. 5B, in the conventional cantilever type bimorph switch, the clearance [m] and the pressing force [m N] fluctuate in proportion to the change in the ambient temperature in the test head. ing. For this reason, there is a difficulty that the on / off operation of the switch becomes unstable or that the applied power of the thin film heater 42 is controlled to increase / decrease in accordance with the ambient temperature.

[0057] 以上のように、本実施形態では、テストヘッド内の雰囲気温度に依存せずに、可動 接点 43と固定接点 11とを安定して電気的に接触させることが可能であり、し力も必要 な押付力 [mN]を一定の印加電力で得ることができるのでヒータ 42の温度制御が容 易となる。  [0057] As described above, in this embodiment, the movable contact 43 and the fixed contact 11 can be stably brought into electrical contact without depending on the ambient temperature in the test head, and the force can be increased. Since the required pressing force [mN] can be obtained with a constant applied power, the temperature control of the heater 42 becomes easy.

[0058] <第 2実施形態 >  <Second Embodiment>

図 6は本発明の第 2実施形態に係るバイモルフスィッチを示す平面図である。  FIG. 6 is a plan view showing a bimorph switch according to a second embodiment of the present invention.

[0059] 本発明の第 2実施形態に係るバイモルフスィッチ 1Bは、第 3のバイモルフ部 60を備 えていない点で、第 1実施形態に係るバイモルフスィッチ 1 Aと相違する。可動接点 4 4と固定接点 11の接触時に機械的な強度を十分に確保することが可能である場合に は、図 6に示すように、バイモルフ梁 20Bを、第 1のバイモルフ部 40と、第 2のバイモ ルフ部 50とで構成して、 1つのヒータ無しバイモルフ部 50のみで第 1のバイモルフ部 40を支持しても良い。  [0059] The bimorph switch 1B according to the second embodiment of the present invention is different from the bimorph switch 1A according to the first embodiment in that the third bimorph section 60 is not provided. If sufficient mechanical strength can be secured when the movable contact 4 4 and the fixed contact 11 are in contact, as shown in FIG. 6, the bimorph beam 20B is connected to the first bimorph section 40 and the first The first bimorph part 40 may be supported by only one bimorph part 50 without heater.

[0060] <第 3実施形態 >  [0060] <Third embodiment>

図 7Aは本発明の第 3実施形態に係るバイモルフスィッチを示す平面図、図 7Bは 図 7Aの VIIB-VIIB線に沿った断面図である。  FIG. 7A is a plan view showing a bimorph switch according to a third embodiment of the present invention, and FIG. 7B is a cross-sectional view taken along line VIIB-VIIB in FIG. 7A.

[0061] 本発明の第 3実施形態に係るバイモルフスィッチ 1Cは、図 7A及び図 7Bに示すよう に、固定端 52から可動端 43に向力つて実質的に直線状に延びているバイモルフ梁 20Cを備えている。このバイモルフ梁 20Cは、可動端 43側に第 1のバイモルフ部 40 を備えていると共に、固定端 52側に第 2のバイモルフ部 50を備えている。 [0061] A bimorph switch 1C according to a third embodiment of the present invention is as shown in FIGS. 7A and 7B. In addition, a bimorph beam 20C extending substantially linearly from the fixed end 52 to the movable end 43 is provided. The bimorph beam 20C includes a first bimorph portion 40 on the movable end 43 side and a second bimorph portion 50 on the fixed end 52 side.

[0062] 第 1のバイモルフ部 40は、第 1実施形態と同様に、 Si基板 30上に第 1の Cu層 41が 形成されている。これに対し、本実施形態における第 2のバイモルフ部 50は、第 1実 施形態と異なり、 Si基板 30の下面に第 2の Cu層 41が形成されており、第 2のノ ィモ ルフ部 50が、第 1のバイモルフ部 40の層構成とは反対の層構成を有して 、る。  [0062] In the first bimorph section 40, the first Cu layer 41 is formed on the Si substrate 30 as in the first embodiment. In contrast, the second bimorph portion 50 in the present embodiment is different from the first embodiment in that the second Cu layer 41 is formed on the lower surface of the Si substrate 30 and the second nanomorph portion is formed. 50 has a layer configuration opposite to the layer configuration of the first bimorph section 40.

[0063] なお、薄膜ヒータ 42を、第 1のノ ィモルフ部 40の上層部、下層部又は両面に設け ても良い。また、薄膜ヒータ 42により第 1のバイモルフ部 40のみを加熱することが理 想的であり、第 2のバイモルフ部 50は出来る限り加熱しないことが好ましいため、第 1 のバイモルフ部 40を支持できる範囲内で、第 1のバイモルフ部 40と第 2のバイモルフ 部 50との間の切欠きを設けても良い。  Note that the thin film heater 42 may be provided on the upper layer portion, the lower layer portion, or both surfaces of the first nanomorph portion 40. In addition, it is ideal to heat only the first bimorph portion 40 by the thin film heater 42, and it is preferable that the second bimorph portion 50 is not heated as much as possible, and therefore the range in which the first bimorph portion 40 can be supported. A notch between the first bimorph portion 40 and the second bimorph portion 50 may be provided.

[0064] このような層構成のため、テストヘッド内の雰囲気(バイモルフスィッチ 1Cの周囲の 雰囲気)の温度変化により第 1のバイモルフ部 40に生じた変化を、第 2のバイモルフ 部 50により相殺することができるので、雰囲気温度の変化により生じる接点ギャップ の変化や接触時の過荷重を抑制することができ、安定した接触を確保することが可 能となる。  [0064] Due to such a layer structure, the second bimorph section 50 cancels out the change generated in the first bimorph section 40 due to the temperature change of the atmosphere in the test head (atmosphere around the bimorph switch 1C). Therefore, it is possible to suppress a change in contact gap caused by a change in ambient temperature and an overload at the time of contact, and to secure a stable contact.

[0065] <第 4実施形態 >  [0065] <Fourth embodiment>

図 8Aは本発明の第 4実施形態に係るバイモルフスィッチを示す平面図、図 8Bは 図 8Aの VIIIB-VIIIB線に沿った断面図である。  FIG. 8A is a plan view showing a bimorph switch according to a fourth embodiment of the present invention, and FIG. 8B is a cross-sectional view taken along line VIIIB-VIIIB of FIG. 8A.

[0066] 本発明の第 4実施形態におけるバイモルフスィッチ 1Dは、図 8A及び図 8Bに示す ように、バイモルフ梁 20Dがその両端 52、 62で支持部 53、 63を介して基板 10に固 定された両持ち梁構造を有している。そのため、可動接点 44が、他の実施形態と異 なり、バイモルフ梁 20Dの略中央部に設けられている。  In the bimorph switch 1D according to the fourth embodiment of the present invention, as shown in FIGS. 8A and 8B, the bimorph beam 20D is fixed to the substrate 10 at both ends 52, 62 via the support portions 53, 63. It has a double-supported beam structure. Therefore, unlike the other embodiments, the movable contact 44 is provided at a substantially central portion of the bimorph beam 20D.

[0067] 本実施形態におけるバイモルフ梁 20Dは、その中央に第 1のバイモルフ部 40を備 えていると共に、その両端に第 2及び第 3のバイモルフ部 50、 60を備えている。  [0067] The bimorph beam 20D in the present embodiment includes a first bimorph section 40 at the center thereof and second and third bimorph sections 50 and 60 at both ends thereof.

[0068] 第 1のバイモルフ部 40は、第 1実施形態と異なり、 Si基板 30の下面に第 1の Cu層 4 1が形成されている。これに対し、本実施形態における第 2のバイモルフ部 50は、第 1実施形態と同様に、 Si基板 30の上面に第 2の Cu層 51が形成されている。第 3のバ ィモルフ部 60も、第 1実施形態と同様に、 Si基板 30の上面に第 3の Cu層 61が形成 されている。すなわち、本実施形態では、第 2及び第 3のバイモルフ部 50、 60が、第 1のバイモルフ部 40の層構成とは反対の層構成を有している。なお、本実施形態に おける第 1のバイモルフ部 40が、本願発明における第 1のバイモルフ部に相当し、本 実施形態における第 2及び第 3のバイモルフ部 50、 60が、本願発明における第 2の バイモルフ部に相当する。 [0068] Unlike the first embodiment, the first bimorph section 40 has a first Cu layer 41 formed on the lower surface of the Si substrate 30. On the other hand, the second bimorph portion 50 in the present embodiment is Similar to the first embodiment, a second Cu layer 51 is formed on the upper surface of the Si substrate 30. In the third bimorph portion 60, a third Cu layer 61 is formed on the upper surface of the Si substrate 30 as in the first embodiment. That is, in the present embodiment, the second and third bimorph portions 50 and 60 have a layer configuration opposite to the layer configuration of the first bimorph portion 40. The first bimorph section 40 in the present embodiment corresponds to the first bimorph section in the present invention, and the second and third bimorph sections 50, 60 in the present embodiment are the second bimorph sections in the present invention. Corresponds to the bimorph part.

[0069] このような層構成のため、テストヘッド内の雰囲気(バイモルフスィッチ 1Dの周囲の 雰囲気)の温度変化により第 1のバイモルフ部 40に生じた変化を、第 2及び第 3のバ ィモルフ部 50、 60により相殺することができるので、雰囲気温度の変化により生じる 接点ギャップの変化や接触時の過荷重を抑制することができ、安定した接触を確保 することが可能となる。 [0069] Due to such a layer structure, the change in the first bimorph part 40 due to the temperature change of the atmosphere in the test head (atmosphere around the bimorph switch 1D) is changed to the second and third bimorph parts. Since it can be offset by 50 and 60, changes in the contact gap caused by changes in the ambient temperature and overload during contact can be suppressed, and stable contact can be secured.

[0070] なお、以上説明した実施形態は、本発明の理解を容易にするために記載されたも のであって、本発明を限定するために記載されたものではない。したがって、上記の 実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や 均等物をも含む趣旨である。  [0070] The embodiment described above is described for facilitating the understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment includes all design changes and equivalents belonging to the technical scope of the present invention.

[0071] 例えば、上述の実施形態では、第 1のバイモルフ部 40を先端側に位置させると共 に第 2のバイモルフ部 50を後端側に位置させ、第 1のバイモルフ部 40の先端に可動 接点 44を設け、第 2のバイモルフ部 50を基板 10に固定するように説明したが、本発 明においては特にこれに限定されない。例えば、第 2のバイモルフ部 50を先端側に 位置させると共に第 1のバイモルフ部 40を後端側に位置させ、第 2のノ ィモルフ部 5 0の先端に可動接点 44を設け、第 1のバイモルフ部 50を基板 10に固定しても良い。  For example, in the above-described embodiment, when the first bimorph portion 40 is positioned on the front end side, the second bimorph portion 50 is positioned on the rear end side, and is movable to the front end of the first bimorph portion 40. Although the contact 44 is provided and the second bimorph portion 50 is fixed to the substrate 10 in the present invention, the present invention is not particularly limited to this. For example, the second bimorph portion 50 is positioned on the front end side, the first bimorph portion 40 is positioned on the rear end side, the movable contact 44 is provided at the front end of the second neomorph portion 50, and the first bimorph portion 40 is provided. The part 50 may be fixed to the substrate 10.

[0072] また、第 2のバイモルフ部 50側に、当該第 2のバイモルフ部 50を加熱して湾曲させ るための第 2の薄膜ヒータ (不図示)を追加しても良い。そして、薄膜ヒータ 42を加熱 した場合には、第 2の薄膜ヒータを非加熱状態に制御し、薄膜ヒータ 42が非加熱状 態の場合には、第 2の薄膜ヒータを加熱する。これにより、可動端 43の移動ストローク がほぼ倍増できる結果、バイモルフスィッチの生産バラツキに対する許容幅を大きく することができる。また、接点ギャップを広くすることで接点容量を低減できるので、高 周波用途のリレーに好適である。 In addition, a second thin film heater (not shown) for heating and bending the second bimorph portion 50 may be added to the second bimorph portion 50 side. When the thin film heater 42 is heated, the second thin film heater is controlled to be in an unheated state, and when the thin film heater 42 is in an unheated state, the second thin film heater is heated. As a result, the moving stroke of the movable end 43 can be almost doubled, and as a result, the allowable range for the production variation of the bimorph switch can be increased. In addition, the contact capacity can be reduced by widening the contact gap. Suitable for high frequency relays.

Claims

請求の範囲 The scope of the claims [1] 可動接点と固定接点とを電気的に接続するバイモルフスィッチであって、  [1] A bimorph switch for electrically connecting a movable contact and a fixed contact, 前記固定接点が設けられた基板と、  A substrate provided with the fixed contact; 前記可動接点が設けられたノ ィモルフ梁と、を備え、  A neomorph beam provided with the movable contact, 前記バイモルフ梁は、  The bimorph beam is 熱膨張率が相互に異なる材料力 構成される 2つの層、及び、前記 2つの層を加熱 するヒータを有する第 1のバイモルフ部と、  A first bimorph section having two layers composed of material forces having different coefficients of thermal expansion and a heater for heating the two layers; 熱膨張率が相互に異なる材料力 構成される 2つの層を有し、前記第 1のバイモル フ部と隣接する一辺の少なくとも一部で前記第 1のバイモルフ部と繋がっている第 2 のバイモルフ部と、を備えて!/、るバイモルフスィッチ。  A second bimorph portion having two layers having different material expansion coefficients of thermal expansion and connected to the first bimorph portion at least at a part of one side adjacent to the first bimorph portion. And, equipped with! /, A bimorph switch. [2] 前記可動接点は、前記固定接点に対向するように、前記第 1のバイモルフ部又は 前記第 2のバイモルフ部の一端に設けられている請求項 1記載のバイモルフスィッチ 2. The bimorph switch according to claim 1, wherein the movable contact is provided at one end of the first bimorph portion or the second bimorph portion so as to face the fixed contact. [3] 前記第 1のバイモルフ部が有する前記 2つの層は、第 1の材料力 構成される第 1 の層と、前記第 1の材料よりも熱膨張率が相対的に大きな第 2の材料から構成される 第 2の層と、であり、前記ヒータは、前記第 1の層と前記第 2の層との間に介在しており 前記第 2のバイモルフ部が有する前記 2つの層は、前記第 1の材料から構成される 第 1の層及び前記第 2の材料力 構成される第 2の層を有している請求項 1又は 2記 載のバイモルフスィッチ。 [3] The two layers of the first bimorph section include a first layer constituted by a first material force, and a second material having a relatively larger coefficient of thermal expansion than the first material. And the heater is interposed between the first layer and the second layer, and the two layers included in the second bimorph portion are: The bimorph switch according to claim 1 or 2, further comprising a first layer made of the first material and a second layer made of the second material force. [4] 前記第 1の材料はシリコンを含み、前記第 2の材料は銅を含む請求項 3記載のバイ モルフスィッチ。 4. The bimorph switch according to claim 3, wherein the first material includes silicon and the second material includes copper. [5] 前記第 1のバイモルフ部は、前記バイモルフ梁の先端側に設けられ、  [5] The first bimorph portion is provided on a tip side of the bimorph beam, 前記第 2のバイモルフ部は、雰囲気温度の変化により生じる前記第 1のバイモルフ 部の変化を相殺するように、前記バイモルフ梁の後端側に設けられており、  The second bimorph portion is provided on the rear end side of the bimorph beam so as to cancel out the change in the first bimorph portion caused by the change in ambient temperature. 前記バイモルフ梁は、その後端で前記基板に固定されている請求項 3又は 4記載 のバイモノレフスィッチ。  The bimonoref switch according to claim 3 or 4, wherein the bimorph beam is fixed to the substrate at a rear end thereof. [6] 前記バイモルフ梁は、先端力 後端に向かって屈曲した形状を有しており、 前記第 1のバイモルフ部にお 、て、一方の主面側に前記第 1の層が設けられて!/、る と共に、他方の主面側に前記第 2の層が設けられており、 [6] The bimorph beam has a shape bent toward the rear end of the tip force, In the first bimorph part, the first layer is provided on one main surface side! /, And the second layer is provided on the other main surface side, 前記第 2のバイモルフ部にお 、て、一方の主面側に前記第 1の層が設けられて!/、る と共に、他方の主面側に前記第 2の層が設けられている請求項 5記載のバイモルフス イッチ。  In the second bimorph portion, the first layer is provided on one main surface side, and the second layer is provided on the other main surface side. 5. Bimorph switch according to 5. [7] 前記バイモルフ梁は、後端力も先端に向かって実質的に直線状に延びた形状を有 しており、  [7] The bimorph beam has a shape in which the rear end force also extends substantially linearly toward the front end. 前記第 1のバイモルフ部にお 、て、一方の主面側に前記第 1の層が設けられて!/、る と共に、他方の主面側に前記第 2の層が設けられており、  In the first bimorph part, the first layer is provided on one main surface side! /, And the second layer is provided on the other main surface side, 前記第 2のバイモルフ部にお 、て、一方の主面側に前記第 2の層が設けられて 、る と共に、他方の主面側に前記第 1の層が設けられている請求項 5記載のバイモルフス イッチ。  6. The second bimorph portion, wherein the second layer is provided on one main surface side, and the first layer is provided on the other main surface side. Bimorph switch. [8] 前記第 1のバイモルフ部は、前記バイモルフ梁の中央に設けられており、  [8] The first bimorph portion is provided in the center of the bimorph beam, 前記第 2のバイモルフ部は、雰囲気温度の変化により生じる前記第 1のバイモルフ 部の変化を相殺するように、前記バイモルフ梁の両端側に設けられている請求項 3又 は 4記載のバイモルフスィッチ。  5. The bimorph switch according to claim 3, wherein the second bimorph portion is provided on both ends of the bimorph beam so as to cancel out the change of the first bimorph portion caused by a change in ambient temperature. [9] 前記バイモルフ梁は、その両端で前記基板に固定されており、 [9] The bimorph beam is fixed to the substrate at both ends thereof. 前記第 1のバイモルフ部にお 、て、一方の主面側に前記第 2の層が設けられて 、る と共に、他方の主面側に前記第 1の層が設けられ、  In the first bimorph portion, the second layer is provided on one main surface side, and the first layer is provided on the other main surface side, 前記第 2のバイモルフ部にお 、て、一方の主面側に前記第 1の層が設けられて!/、る と共に、他方の主面側に前記第 2の層が設けられている請求項 8記載のバイモルフス イッチ。  In the second bimorph portion, the first layer is provided on one main surface side, and the second layer is provided on the other main surface side. 8. The bimorph switch described in 8.
PCT/JP2006/319058 2006-09-26 2006-09-26 Bimorph switch Ceased WO2008038339A1 (en)

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Publication number Priority date Publication date Assignee Title
JP2011253623A (en) * 2010-05-31 2011-12-15 Advantest Corp Actuator device, test device, and actuator control method

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Publication number Priority date Publication date Assignee Title
JPS52162473U (en) * 1976-06-02 1977-12-09
JPH06267383A (en) * 1993-03-16 1994-09-22 Sharp Corp Microrelay and manufacture thereof
JP2003062798A (en) * 2001-08-21 2003-03-05 Advantest Corp Actuator and switch
JP2006073337A (en) * 2004-09-01 2006-03-16 Advantest Corp Manufacturing method of bimorph element

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52162473U (en) * 1976-06-02 1977-12-09
JPH06267383A (en) * 1993-03-16 1994-09-22 Sharp Corp Microrelay and manufacture thereof
JP2003062798A (en) * 2001-08-21 2003-03-05 Advantest Corp Actuator and switch
JP2006073337A (en) * 2004-09-01 2006-03-16 Advantest Corp Manufacturing method of bimorph element

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011253623A (en) * 2010-05-31 2011-12-15 Advantest Corp Actuator device, test device, and actuator control method

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