[go: up one dir, main page]

WO2008023755A1 - Bipolar plate member, bipolar plate layered body, cell structure, and solid polymer fuel cell - Google Patents

Bipolar plate member, bipolar plate layered body, cell structure, and solid polymer fuel cell Download PDF

Info

Publication number
WO2008023755A1
WO2008023755A1 PCT/JP2007/066342 JP2007066342W WO2008023755A1 WO 2008023755 A1 WO2008023755 A1 WO 2008023755A1 JP 2007066342 W JP2007066342 W JP 2007066342W WO 2008023755 A1 WO2008023755 A1 WO 2008023755A1
Authority
WO
WIPO (PCT)
Prior art keywords
bipolar plate
flow path
plastic film
plate member
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2007/066342
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshio Tarutani
Yasuto Higashida
Junko Imamura
Yoshiaki Yamade
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Publication of WO2008023755A1 publication Critical patent/WO2008023755A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0206Metals or alloys
    • H01M8/0208Alloys
    • H01M8/021Alloys based on iron
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0258Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0258Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
    • H01M8/0263Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant having meandering or serpentine paths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0267Collectors; Separators, e.g. bipolar separators; Interconnectors having heating or cooling means, e.g. heaters or coolant flow channels
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0297Arrangements for joining electrodes, reservoir layers, heat exchange units or bipolar separators to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1007Fuel cells with solid electrolytes with both reactants being gaseous or vaporised
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/24Grouping of fuel cells, e.g. stacking of fuel cells
    • H01M8/241Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/24Grouping of fuel cells, e.g. stacking of fuel cells
    • H01M8/2457Grouping of fuel cells, e.g. stacking of fuel cells with both reactants being gaseous or vaporised
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/24Grouping of fuel cells, e.g. stacking of fuel cells
    • H01M8/2465Details of groupings of fuel cells
    • H01M8/2483Details of groupings of fuel cells characterised by internal manifolds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • Nopolar plate members bipolar plate laminates, cell structures, and polymer electrolyte fuel cells
  • the present invention relates to a polymer electrolyte fuel cell, and particularly relates to a member for a bipolar plate (also called a separator), a bipolar plate laminate, a cell structure, and a fuel cell.
  • a bipolar plate also called a separator
  • a polymer electrolyte fuel cell is configured by sandwiching a membrane electrode assembly (MEA) between bipolar plates.
  • MEA membrane electrode assembly
  • the membrane electrode assembly is a laminate in which an anode electrode and a force sword side electrode are laminated on both sides of a polymer electrolyte membrane, and the bipolar plate has a gas flow path for flowing an oxidant gas or a fuel gas. It is a thing.
  • One unit of such a configuration is called a cell.
  • refrigerant such as cooling water is introduced or discharged between the cells in order to suppress heat generation.
  • distributed these are collectively referred to as “distribution”.
  • Patent Documents 1 to 3 make various proposals regarding the seal structure.
  • Patent Document 4 proposes a configuration for making the flow rate of the reaction gas uniform in the electrode.
  • Patent Document 6 discloses a polymer electrolyte fuel cell sealing material comprising a styrene block polymerization elastomer and at least one tackifier selected from a terpene resin and an alicyclic resin. It is disclosed.
  • Patent Document 1 JP 2000-156234 A
  • Patent Document 2 JP-A-2005-129343
  • Patent Document 3 Japanese Translation of Special Publication 2005-503643
  • Patent Document 4 WO 2006/062242 A1
  • Patent Document 5 Japanese Patent Laid-Open No. 2003-193206
  • Patent Document 6 Japanese Patent Laid-Open No. 2006-236671
  • rubber O-rings, gaskets, and one-stroke linear or belt-like seals are used for seal structures such as oxidant gas, fuel gas, and refrigerant flow paths.
  • seal structures such as oxidant gas, fuel gas, and refrigerant flow paths.
  • sheet-shaped (planar) sealing material has a large contact area with each other, so that the load load per unit area is small under the constant tightening load condition, and the tightening mechanism has a large force. The reason is that it has been considered to be.
  • sheet-like (planar) seals are difficult to contact uniformly and continuously, insufficient force contact occurs when oxidant gas and fuel gas flow at high pressure. As a result, it has been considered that position misalignment is likely to occur! /.
  • the sealing material when the sealing material is formed into a sheet shape, not only the fitting groove for fitting the rubber O-ring, which is necessary for improving the sealing performance, becomes unnecessary, but also as a constituent member utilizing the thickness of the sealing material itself. Can be used actively as a strength member utilizing the strength of the material, and as a structural member for providing a channel groove.
  • the problem of misalignment can be solved by providing the sealing material with adhesive performance.
  • providing a channel groove with a sealing material can greatly increase the degree of freedom in channel design. This is an advantage that is difficult to obtain in the case of a metal foil having a thin substrate thickness for a member for a bipolar plate or a thin carbon bipolar plate formed by injection molding.
  • the sealing material is composed of a plastic film planar molded body laminated via an adhesive layer, and a groove for forming a flow path is provided in the plastic film planar molded body.
  • a polymer electrolyte fuel cell that can quickly flow without leaking oxidant gas, fuel gas, and refrigerant, and a bipolar plate member, a bipolar plate laminate, and a cell structure that are components thereof The purpose is to provide
  • the present invention provides a bipolar plate member shown in the following (1) and a bipolar plate shown in the following (2).
  • the gist of the paper is a laminate of laminated plates, a cell structure shown in (3) below, and a fuel cell shown in (4) below.
  • a member for a bipolar plate of a polymer electrolyte fuel cell comprising a through-hole for flowing an oxidant gas, a fuel gas and a refrigerant into each flow path, and an oxidant gas or A first surface having a first flow path groove for flowing the fuel gas and a second flow path groove for flowing the refrigerant, and having the first flow path groove formed thereon, and Of the second surface on which the second channel groove is formed, a plastic film surface molded body is attached to at least the second surface via an adhesive layer, and this plastic film surface molding is performed.
  • the base of the bipolar plate member is preferably made of stainless steel, high alloy steel, titanium, titanium alloy, aluminum, aluminum alloy, or a clad thereof.
  • Stainless steel has conductive M C, M C, M C and MC type carbides on the surface.
  • One or more of the metal-based metal compounds and MB type boride-based metal compounds are exposed.
  • M is a metal element that forms carbide or boride.
  • the base of the bipolar plate member has a maximum thickness of 0.20 mm or less, and the through hole, the first flow path groove, and the second flow path groove are press-molded. , Punching and injection molding process! /, Displacement force, one or more formed! Further, it is desirable that the substrate of the above-mentioned plastic film planar molded body is polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polytetrafluoroethylene (PTF) or polyimide.
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PTF polytetrafluoroethylene
  • polyimide polyimide
  • a plastic film planar molded body is formed by laminating a plurality of plastic films in which a through hole or a through hole and one or more of a first flow path groove and a second flow path groove are formed. Through-holes formed in at least one plastic film, one or more shape forces S of the first flow path groove and the second flow path groove, formed in another plastic film It is desirable that the shape of each of the through hole, the first channel groove, and the second channel groove is different. [0014] It is more desirable to provide a channel groove having a plurality of outlets between the through hole formed in the plastic film planar molded body and the second channel groove.
  • the shape of the channel groove is, for example, one in which the number of inlet holes opened in the through hole is smaller than the number of outlet holes opened in the second channel groove, that is, the channel groove is branched. Or the same number of inlet holes and outlet holes. Further, it is desirable that the width of the channel groove formed by the plastic film planar molded body is 1.20 mm or less.
  • the first surface is provided with a noble metal plating such as gold or a gold alloy having an average thickness of lOOnm or less and an area coverage of 10 to 90%! Desire les.
  • a noble metal plating such as gold or a gold alloy having an average thickness of lOOnm or less and an area coverage of 10 to 90%! Desire les.
  • At least one of the first surface and the second surface is provided with island-like dispersed noble metal plating, and island-like dispersion in a portion of the matrix surface other than the portion occupied by the conductive metal compound. It is desirable that the thickness of the noble metal plating is not more than lOOnm in terms of the average thickness defined by the following formula.
  • Average thickness (nm) adhesion amount of precious metal per unit area (gm 2 ) X 10 7 / plating precious metal specific gravity (gm 3 )
  • the surface coverage A of the conductive metal compound and the surface coverage B of the island-like dispersed noble metal plating should satisfy the following relational expression.
  • it is desirable that the island-shaped dispersed precious metal plating is plated in a bath of 0.1 ⁇ pH ⁇ 7.1! /.
  • the adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.
  • a refrigerant flow path is formed by using the two members for a bipolar plate described in (1) above and bringing the second surfaces into contact with each other via an adhesive layer. Bipolar plate laminate.
  • the adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.
  • tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.
  • the cell structure is preferably a laminate of a plurality of the cell structures of (3) above.
  • the adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.
  • the membrane electrode assembly is a membrane-electrode integrated structure also called MEA (Membrane Electrode Assembly), and is usually made of carbon fine powder on both sides of a fluorine-based or aromatic polymer membrane. After coating a catalyst layer carrying a platinum-based catalyst, carbon paper or carbon cloth is laminated. A membrane electrode assembly in which a gasket is integrated has also been commercialized. From the gist of the present invention, it is preferable to apply a gasket-integrated membrane electrode assembly.
  • the present invention it is possible to provide a polymer electrolyte fuel cell capable of promptly flowing without leaking oxidant gas, fuel gas and refrigerant. Further, according to the present invention, it is possible to reduce the weight and size of the fuel cell while ensuring mass productivity.
  • FIG. 1 is a schematic view showing an example of a bipolar plate member according to the present invention.
  • FIG. 2 is a schematic diagram showing an example of a joined state between a base and a plastic film surface molded body.
  • FIG. 3 is a schematic view showing another example of the bipolar plate member of the present invention.
  • FIG. 4 is a schematic view showing another example of the bipolar plate member of the present invention.
  • FIG. 5 Schematic representation of the shape of the through hole and the second channel groove, (a) is a top view, (b) is an AA view of (a), (c) is ( It is BB sectional drawing of a).
  • FIG. 6 is a diagram schematically showing another example of the shape of the through hole and the second channel groove, where (a) is a top view, (b) is an AA view of (a), ( c) is a BB cross-sectional view of (a).
  • FIG. 7 is a schematic view showing an example of a method for producing a member for a bipolar plate according to the present invention.
  • FIG. 8 is a schematic view showing an example of a method for producing a member for a bipolar plate according to the present invention.
  • FIG. 9 is a schematic view showing an example of a bipolar plate laminate according to the present invention.
  • FIG. 10 is a schematic view showing another example of a bipolar plate laminate according to the present invention.
  • the present invention relates to a polymer electrolyte fuel cell using a membrane electrode assembly, and a member for a bipolar plate, a bipolar plate laminate, and a cell structure as its constituent members.
  • FIG. 1 is a schematic view showing an example of a bipolar plate member according to the present invention, where (a) shows the front surface (first surface) and (b) shows the back surface (second surface), respectively.
  • the bipolar plate member 1 according to the present invention contains an oxidant gas or a fuel gas in the flow path. It has a through hole 2 for flowing and a through hole 3 for flowing the refrigerant into the flow path.
  • the surface (first surface) is provided with a first flow path groove 4 for flowing an oxidant gas or a fuel gas.
  • a second flow path groove 5 for allowing the refrigerant to flow is formed on the back surface (second surface).
  • a plastic film planar molded body 7 is attached to the base 6.
  • FIG. 2 is a schematic diagram showing an example of a joined state of the base body and the plastic film surface molded body.
  • the plastic film surface molded body 7-1 and the plastic film surface molded body 7-2 are bonded to the second surface of the bipolar plate member 1 on the substrate 6. Shells are seized through layers (not shown)! /
  • an adhesive layer is preliminarily applied to one or both surfaces of the plastic film sheet-like molded body.
  • the adhesive layer is applied to the surface of the plastic film planar molded body 7-2 that contacts the base 6 and both surfaces of the plastic film planar molded body 7-1.
  • a member for a bipolar plate can be formed by crimping the planar molded bodies 7-1 and 7-2.
  • Through-holes 7-3 are formed in the plastic film planar molded bodies 7-1 and 7-2 for circulating the refrigerant into the flow path. Further, the plastic film planar molded body 7-1 is formed with a through-hole for circulating at least the refrigerant in the flow path. Further, at least a part 7-4 of the second channel groove for allowing the refrigerant to flow is formed as necessary.
  • the plastic film planar molded body 7-2 may be formed with a part of a channel groove similar to the plastic film planar molded body 7-1. However, since the plastic film sheet-like molded body 7-2 that comes into contact with the substrate has an effect of preventing the corrosion of the substrate, it is preferable that no channel groove is formed.
  • the plastic film planar molded body 7-1 serves as a seal for the cooling medium and constitutes a flow path for the refrigerant.
  • the total thickness of the plastic film planar molded body 7-1 and the plastic film planar molded body 2-2 is substantially the same as the height of the flow path formed in the substrate 6, It also plays a role as a service.
  • a case where a part of the second channel groove is configured is shown.
  • the second groove for the second flow path may be entirely constituted by the plastic film planar molded bodies 7-1 and 7-2. This will be described later.
  • the plastic film planar molded body may be a single-layer plastic film, or may be a laminate of a plurality of plastic films.
  • FIG. 3 and FIG. 4 are schematic views showing another example of the bipolar plate member of the present invention.
  • the plastic film surface molded body 7-5 and the plastic film surface molded body 7-6 are attached to the second surface of the bipolar plate member 1 on the substrate 6.
  • Shells are occupied through layers (not shown). This is the same as the case shown in FIG.
  • the plastic film planar molded bodies 7-5 and 7-6 are formed with through holes 7-3 for circulating the refrigerant into the flow path.
  • the plastic film planar molded body 7-5 has at least a through hole for flowing the refrigerant in the flow path, and at least a second for flowing the refrigerant as required. Part of the channel groove 7-4 is formed.
  • FIG. 4 is a case where a planar molded body made of a plastic film composed of three layers of plastic films 7-5, 7_6, 7_7 is used.
  • a through-hole 7-3 is formed in the plastic film sheet-like molded bodies 7-5, 7-6, 7-7 for circulating the refrigerant in the flow path.
  • the plastic film planar molded bodies 7-5 and 7-6 are formed with a part of a channel groove (hereinafter, also referred to as “auxiliary channel groove”) 7-4.
  • the direction of the groove is divided into two. That is, in this example, the shape force S of the second channel groove of one plastic film is different from the shape of the second channel groove formed in another plastic film.
  • the auxiliary flow path groove 7-4 connected to the through hole 7-3 has, for example, an inlet (a port opened to the through hole) having a single force.
  • the opening opened to the second channel groove one divided in two directions can be used. That is, as shown in (c), What was a single hole at the entrance is divided into two holes at the exit, as shown in (b).
  • the shape of the channel groove between the through hole formed in the plastic film planar molded body and the second channel groove is such that the number of inlet holes opened to the through hole is the second flow rate. Less than the number of exit holes opened in the road groove!
  • the auxiliary channel groove 7-4 connected to the through hole 7-3 includes, for example, an inlet (a port opened to the through hole) and an outlet (second channel). It is possible to use two things that are both open to the groove for use. In this example, there are the same number of inlets and outlets.
  • the refrigerant and the like will flow in different directions from the auxiliary channel formed when the bipolar plates are joined together. It becomes easy to secure.
  • the force showing the case where the auxiliary flow path is divided into two hands The number of divisions of the auxiliary flow path is not limited to two, and may be three or more.
  • a force using two auxiliary channels may be used. Three or more auxiliary channels may be used.
  • the auxiliary channel groove 7-4 is formed in a direction not parallel to the channel (the channel formed in the base 6). If such a channel groove is formed, as will be described later in FIG. 10, when the bipolar plates are joined together, the refrigerant or the like flows from the auxiliary channel in different directions. Therefore, it becomes easy to ensure fluidity.
  • the fluidity of the refrigerant has been mainly described, but this configuration also contributes to the fluidity of the fuel gas. Therefore, when the first flow path groove is formed by the plastic film planar molded body, the same configuration as in FIGS. 3 to 6 may be employed. In the above examples, the shape of the through hole is the same, but the shape of the through hole may be different.
  • the inner diameter of the through-hole provided in the plastic film sheet-shaped molded body is set smaller than the inner diameter of the through-hole provided in the base substrate to ensure the corrosion resistance of the through-hole of the substrate, and these are laminated. After that, the corrosion resistance of the inner surface of the through hole of the substrate can be improved by folding the periphery of the through hole of the plastic film sheet-shaped molded body into the through hole of the substrate.
  • the base 6 of the bipolar plate member is preferably made of stainless steel, high alloy steel, titanium, titanium alloy, aluminum, aluminum alloy, or a clad thereof. This is because by using a metal, mass production can be performed at low cost, and performance can be obtained immediately and stably.
  • stainless steel foil and stainless clad foil are suitable. Titanium and titanium alloys are preferred because they are lightweight and have particularly excellent corrosion resistance. Aluminum and aluminum alloys are preferred because they can be reduced in weight.
  • the core can be made of inexpensive aluminum, so that various performances can be secured while achieving weight reduction.
  • the above stainless steel has a conductive MC type surface as described in Patent Document 5, M
  • the stainless steel is one or more of the compounds exposed.
  • exposure refers to a state in which at least part of the surface protrudes from the surface so as to break through the passive film of stainless steel constituting the bipolar plate.
  • M is a metal element that forms a carbide or boride.
  • M is one or more of Cr, Fe, Mo, and W.
  • metal compounds such as carbides present in stainless steel are inclusions that lower the corrosion resistance, and are considered undesirable.
  • a carbide-based or boride-based compound which has been conventionally excluded as an inclusion, is actively used to reduce the contact electrical resistance that is increased by the passive film.
  • the base material of the surface layer portion can be removed together with the passive film by appropriate means such as pickling. It may be removed and the internal carbide or boride is exposed on the surface.
  • the base of the bipolar plate member has a maximum thickness of 0.20 mm or less, and the through hole, the first flow path groove, and the second flow path groove are press-molded. It should be formed by one or more types of punching and injection molding processes. This allows mass production of lighter and more compact fuel cell stacks. If the substrate of the bipolar plate member is thick, the heat capacity increases, and the low temperature startability required for fuel cell characteristics and the temperature followability at the start and stop tend to deteriorate.
  • the substrate of the bipolar plate member is preferably thin as long as the structure, structure and strength of the fuel cell stack can be maintained. A desirable upper limit for the thickness of the maximum wall thickness is 0.12 mm.
  • the plastic film planar molded body is required to have a small elution of the resin component in the polymer electrolyte fuel cell, a small decrease in creep strength even when used for a long time, and a small film thickness change. . In addition, it must be mass-produced and readily available. Furthermore, since it is used in large quantities, it is necessary to consider recycling. Accordingly, examples of the plastic film planar molded body include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polytetrafluoroethylene (PTF), and polyimide. . In consideration of mass production, it is desirable that it can be obtained in a coiled state, but if it is thick, it may be a sheet. Further, metal fine powder, fine resin powder imparted with conductivity, carbon particles, and the like may be finely dispersed in these plastic film sheet-like molded bodies.
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PTF polytetrafluoroethylene
  • the first surface may be provided with a noble metal plating in order to reduce surface contact resistance and suppress corrosion of the base body, which is a member for a bipolar plate.
  • the noble metal plating such as gold or gold alloy should have an average thickness of lOOnm or less. In particular, 50 nm or less is desirable.
  • the bipolar plate member has a large area that requires plating, so that the cost of fitting is excessive. In addition, it is not suitable for mass production to plate up to a state where there is no plating defect. However, as the average thickness of the plating decreases, the number of cling defects increases. In other words, the substrate corrosion of the bipolar plate member from the dent defect due to galvanic corrosion increases. , which tends to lead to penetration corrosion.
  • the present inventors are extremely effective to apply plating with an average thickness of lOOnm or less as a measure for effectively utilizing noble metal plating that can provide a great effect in improving surface contact resistance. I found out. The method for calculating the average thickness will be described later.
  • the area coverage by the noble metal particles which are evaluated as the surface occupancy rate as measured by observation directly above the surface with a scanning electron microscope, is 10 to 90%, and the cyclic voltane is an electrochemical technique.
  • the area coverage quantitatively evaluated by the metric (CV method) must be 10-90%
  • the mixed potential consisting of the surface potential of the noble metal that causes galvanic corrosion and the substrate surface potential of the bipolar plate member approaches the substrate surface potential.
  • the degree of galvanic corrosion due to adhesion is minimal. It is also effective to reduce the degree of galvanic corrosion by finely and evenly dispersing in a granular and macroscopic manner.
  • the area coverage of the noble metal plating is preferably 10 to 90%. If the area coverage is less than 10%, the effect of reducing the surface contact resistance, which is the purpose of precious metal plating, becomes unstable, and the improvement effect becomes difficult to be recognized. On the other hand, if the area coverage exceeds 90%, the exposed base of the bipolar plate member may appear to be a plating defect, and galvanic corrosion may not be avoided.
  • the plating metal may contain one or more of trace amounts of Fe, In, Ni, Co, Ag, Cu, and Pd that are added to normal plating solutions.
  • the thickness force S of the island-like dispersed noble metal plating in the portion of the matrix surface other than the portion occupied by the conductive metal compound is preferably less than lOOnm in the average thickness defined by the following formula! /, .
  • Average thickness (nm) adhesion amount of precious metal per unit area (gm 2 ) X 10 7 / plating precious metal specific gravity (gm 3 )
  • the surface coverage A of the conductive metal compound and the surface coverage B of the island-like dispersed noble metal plating should satisfy the following relational expression.
  • the surface contact resistance value may not be obtained stably! /.
  • the island-like precious metal plating should be plated in a bath with 0.1 ⁇ pH ⁇ 7.1
  • the width of the groove for the flow path formed by the plastic film planar molded body is 1.20 mm or less. If it exceeds 1.20mm, the base material for bipolar plate This is because it becomes difficult to maintain the flatness of the substrate when the 1S plastic film sheet-like molded body is attached. If the flatness cannot be maintained in this manner, the oxidant gas, the fuel gas and the refrigerant may leak when the bipolar plate laminate, the cell structure, or the fuel cell is used. Desirable is 1.00mm or less.
  • the membrane electrode assembly may hang down in the flow path groove. is there. As a result, the cross-sectional shape of the flow path is not uniform, and the gas flow may be non-uniform. On the other hand, if it is too narrow, there is a risk of clogging with water generated in the fuel cell. Therefore, it is desirable that the lower limit of the widths of the first flow path groove and the second flow path groove formed in the base of the nopolar plate member is 0.5 mm. The upper limit is preferably 3mm.
  • the adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin or a tempen hydrocarbon resin. These are resin systems that are few as resin systems that have adhesive performance with few eluted components that do not react in the fuel cell. If necessary, other resins such as silicon resin may be included! /, But it is desirable that the content of resins other than Tatsuki Fire is low! /.
  • the nopolar plate member there are no particular restrictions on the method of manufacturing the nopolar plate member.
  • it can be manufactured by the following method.
  • a method for manufacturing a bipolar plate member according to the present invention will be described with reference to FIGS.
  • a substrate 6 produced by a press working method, etc., and plastic film planar molded bodies 7-1 and 7- produced by stamping after applying an adhesive layer, etc. 2 are prepared, and these are superposed and then pressure-bonded to produce the bipolar plate member of the present invention.
  • FIG. 7 for example, after the plastic film planar molded body 7 is attached to the substrate 6 (see FIG. 7 (a)), these are punched by a Thomson die or the like. Then, a channel groove is formed in the laminated body 8 of the base body 6 and the plastic film sheet-like molded body 7 (see FIG. 7 (b)). Thereafter, as shown in FIG.
  • the member for a bipolar plate of the present invention can also be manufactured by occupying the shell 9 on the support 9 in which the through hole is formed. Na
  • the support 9 and the substrate 6 can be collectively referred to as a substrate.
  • the entire second flow path groove for supplying the refrigerant is constituted by the plastic film planar molded body 7.
  • FIG. 8 shows the force when a plastic film planar molded body is affixed to one side of the substrate.
  • the first channel groove for gas is formed on the opposite side. It is.
  • the first flow path groove is formed in the laminate 8 of the base body 6 and the plastic film sheet-like molded body 7 as in the method shown in FIG. Then, it may be affixed to the support 9.
  • the base body 6 on which the first flow path groove is formed may be attached to the support body 9.
  • the bipolar plate can be used alone or can be used by laminating many bipolar plates. When stacking, it is beneficial for set manufacturers to reduce the number of parts as much as possible. For this reason, there is a case where a laminate of the two bipolar plate members described in (1) above (hereinafter referred to as a bipolar plate laminate) is handled as a unit.
  • FIG. 9 is a schematic diagram showing an example of a bipolar plate laminate according to the present invention.
  • the bipolar plate laminate according to the present invention is a refrigerant by bringing the second surfaces of the two bipolar plate members 1-1 and 1-2 into contact with each other via an adhesive layer. It is possible to produce and produce a flow path.
  • the adhesive layer also contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.
  • the two bipolar plate members 1-1 and 1-2 have the same shape as shown in FIG. With such a configuration, the manufacturing cost of the nopolar plate member can be reduced, and the labor for assembly can be drastically reduced.
  • the bipolar plate laminate shown in Fig. 9 an oxidant gas and a fuel gas are allowed to flow on the upper surface and the lower surface, respectively, and the refrigerant is contained in the intermediate layer (the layer of the plastic film surface-molded product). Will be washed away. Specifically, a membrane electrode assembly (not shown) is attached to the upper surface of the bipolar plate laminate, and the bipolar plate is further applied to the upper surface. One fuel cell is completed by sticking the laminate 1 or the bipolar plate member 1 shown in FIG.
  • FIG. 10 is a schematic diagram showing another example of a bipolar plate laminate according to the present invention.
  • the bipolar plate laminate according to the present invention makes the second surfaces of the two bipolar plate members 1-3 and 1-4 contact each other via an adhesive layer. Therefore, the manufacturing force S can be formed by forming the refrigerant flow path. At this time, the flow path of the refrigerant is divided into two in the second flow path as shown in FIG. For this reason, since the refrigerant and the like flow from the auxiliary flow path in different directions, it is advantageous for ensuring fluidity.
  • the two bipolar plate members 1-3 and 1-4 have the same shape.
  • the manufacturing cost can be reduced and the labor for assembly is drastically reduced.
  • the cell structure for a fuel cell constituted by a plurality of cells is preferably a laminate of a plurality of the cell structures.
  • the adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.
  • the polymer electrolyte fuel cell according to the present invention can be configured with a force S by appropriately combining at least one of the above-mentioned bipolar plate members, bipolar plate laminates, and cell structures.
  • bipolar plate members if one or more of the above-mentioned bipolar plate members, bipolar plate laminates, and cell structures are appropriately combined, it is possible to manufacture a multi-cell solid polymer fuel cell with the force S. .
  • a member for a bipolar plate was manufactured by the following method, and a fuel battery cell was constructed to evaluate gas seal performance, fastening performance, and battery performance.
  • each material coil or sheet having a thickness of 30 to 200 m and a plate width of 130 mm shown in Table 1 was prepared, and press molding or Thomson using an Amada single-acting crank press with a maximum load of 80 tons.
  • a base plate for a bipolar plate member having an effective flow path area of 80 mm X 60 mm and an external dimension of 100 mm X 100 mm was manufactured by punching using a punching die.
  • the channel height of the press-formed product was 0.360 mm ⁇ 0.010 mm.
  • the channel width of the substrate was 1.6 mm, and the channel width of the plastic film surface-shaped molded body was 1.0 mm.
  • the substrate was washed as necessary to remove the lubricating oil, alkali degreased, and pickled to adjust the surface.
  • Hydrogen gas that is easy to check for leaks is introduced from the fuel gas or oxidant gas gas inlet of the fuel cell, and the gas outlet is sealed to maintain the hydrogen gas pressure inside the cell at O. lMpa (gauge pressure). Then, hydrogen gas leakage outside the cell was confirmed by a gas detector. The results are shown in Table 3. In Table 3, 10 is good, 8 is slightly bad and hydrogen gas leaks in part, but power generation is possible, and 5 and below means bad and difficult to apply. In the examples, there was no evaluation of 5 or less.
  • Fuel gas and oxidant gas were circulated through the single cell fuel cell, and the fuel cell was operated with the electronic load connected, and the output was measured. The results are also shown in Table 3. In both examples, the current value was constant at 0.5 A ⁇ m 2 . Indicates the output voltage (V) at the beginning of operation and the output voltage (V) after 100 hours of operation. The higher the output voltage, the better the performance, and the lower the output drop! / The battery performance is better!
  • Table 3 shows the conditions of the manufactured bipolar plate member and the results of its accuracy test.
  • each material except alloys ⁇ ⁇ 4, 5, 6, and 7 was subjected to gold plating with an average thickness of 40 nm to reduce surface contact resistance.
  • [0102] b An Au plating solution containing Pd was used as the plating solution. After the steel material was electrolytically degreased, the steel material from which the surface oxide layer was removed was subjected to hydrofluoric acid cleaning, followed by sulfuric acid cleaning and water cleaning, and subjected to electrolytic plating. Plating was performed by stirring the solution at room temperature. Pt was used for the counter electrode, the current density was 10 A / dm 2 , and the energization time was 7 to 75 seconds.
  • a high-purity Au plating solution was used as the c plating solution.
  • the steel surface was degreased, pickled, and then electrolyzed.
  • Plating was performed by stirring the solution at 50 ° C. Pt was used for the counter electrode, the current density was 0.2 A / dm 2 , and the energization time was 12 to 36 seconds.
  • the surface of the member for the nopolar plate was measured with a fluorescent X-ray film thickness meter, and the average value of 5 points was obtained.
  • Cyclic voltammetry was measured and calculated from the oxidation-reduction strength.
  • Table 4 shows the conditions of the substrate and the plating solution, and the test results. For reference, the evaluation results for pure Au are also shown in No. 35. [0110] [Table 4]
  • a base material for a sheet-shaped bipolar plate member having a chemical composition of Alloy Nos. L, 5, and 10 in Table 1 and having a thickness of 100 / m was prepared, and F1 + F2 + in Table 2 was prepared.
  • a plastic film planar molded body having a configuration using F3 (total thickness: 330 mm) was bonded.
  • a punching process using a Thomson punching die was performed on these pasting members.
  • the flow path width formed by the plastic film surface molded body was variously changed.
  • three members for various bipolar plates were laminated to form a single fuel cell. This fuel cell single cell In the same way as described above, the influence of the flow path width on leakage (sealability) was investigated. The results are shown in Table 5.
  • the channel width of Sl. 4 mm formed in the plastic film surface molded body was Sl ⁇ ⁇ 39, 42 and 45, and sufficient sealing performance was obtained. It was not obtained. In these examples, sagging occurred in the metal foil when the metal foil and the plastic film surface-molded body were bonded, which caused leakage. In 44 ⁇ .44, there was more leakage compared to ⁇ .38 and 41, which were the same channel width of other materials, although it was acceptable. This is because the strength of alloy 1 ⁇ .10, which is the first type titanium, is lower than that of alloys No. 1 and 5, which are stainless steel.
  • conductive metal precipitates are alloys with MB boride precipitated.
  • the plating treatment was performed by three methods shown in the following d to f.
  • the second staking process was performed.
  • the second stage tacking process was performed while controlling the potential.
  • Plating was performed with liquid stirring within a temperature range of room temperature to 60 ° C. Pt was used for the counter electrode, the set current density in the second stage was 2 A / dm 2 or less, and the energization time was 0.5 to 25 seconds.
  • a high-purity Au plating solution (pH 6.8) was used as the plating solution.
  • the surface of the steel was washed with organic solvent, degreased with alkali, washed with water, then pickled to adjust the passive film present on the surface, and then electroplated while controlling the potential.
  • Plating was performed while stirring the solution at 50 ° C. Pt was used for the counter electrode, the standard current density was 0.2 A / dm 2 , and the energization time was 2.5 to 25 seconds.
  • An Au plating solution (pH 6.9) containing Pd was used as the plating solution.
  • the surface of the steel was washed with organic solvent, degreased with alkali, washed with water, then pickled to adjust the passive film present on the surface, and then electroplated while controlling the potential.
  • Plating was performed while stirring the solution at 55 ° C. Pt was used for the counter electrode, the standard current density was 0.2 A / dm 2 , and the energization time was 10-20 min.
  • the surface of the member for the nopolar plate was measured with a fluorescent X-ray film thickness meter, and the average value of 5 points was obtained.
  • the initial resistance was maintained immediately after plating, and the resistance after accelerated degradation durability test was maintained at 70 ° C, pH3 sulfuric acid adjusted aqueous solution set as simulated conditions in the fuel cell for 24 hours at lV (vs.RHE). The measurement result in the later state was used. V and deviation were also calculated from the resistance of a sample sandwiched between Toray's commercially available carbon paper.
  • Alloy No. l is a Type316L bright annealed material (BA specification) obtained from Saga, and was used after pickling. In Nos. 47 to 49 with gold or gold alloy plating, the initial contact resistance is improved. After the accelerated accelerated test, the adhesion disappears and the surface contact resistance value increases. The same power as l, slightly inferior.
  • Noble metal plating is a form of plating that is finely dispersed in islands.
  • No. 67 is an example in which the average thickness exceeds lOOnm.
  • the surface ratio with precious metal plating is very high, but it is considered that red coral has occurred due to the tendency of corrosion from the remaining microscopic plating defects.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Fuel Cell (AREA)

Abstract

[PROBLEMS] To provide a solid polymer fuel cell in which coolant can rapidly flow without causing a leak. [MEANS FOR SOLVING PROBLEMS] A bipolar plate member (1) of a solid polymer fuel cell using a membrane electrode assembly includes: through holes (2, 3) for introducing oxidant gas, fuel gas, and coolant into respective passes; a pass groove (4) for flow of the oxidant gas or the fuel gas; and a pass groove (5) for flow of the coolant. A plastic film sheet-shaped body (7) is bonded to at least a second surface of the bipolar plate member (1) via an adhesive layer. A through hole (3) for flow of at least the coolant in the pass is formed in the plastic film sheet-shaped body (7).

Description

明 細 書  Specification

ノくィポーラプレート用部材、バイポーラプレート積層体、セル構造体およ び固体高分子形燃料電池  Nopolar plate members, bipolar plate laminates, cell structures, and polymer electrolyte fuel cells

技術分野  Technical field

[0001] 本発明は、固体高分子形燃料電池に係わるもので、特に、バイポーラプレート (セ パレータとも呼ばれる)用部材、バイポーラプレート積層体、セル構造体および燃料 電池に関する。  The present invention relates to a polymer electrolyte fuel cell, and particularly relates to a member for a bipolar plate (also called a separator), a bipolar plate laminate, a cell structure, and a fuel cell.

背景技術  Background art

[0002] 固体高分子形燃料電池は、膜電極接合体 (MEA: Membrane Electrode Assembly) をバイポーラプレートで挟むことで構成される。膜電極接合体は、高分子電解質膜の 両面にアノード電極および力ソード側電極が積層されたものであり、バイポーラプレ ートは、酸化剤ガスまたは燃料ガスを流動させるためのガス流路を備えたものである 。このような構成の一単位はセルと呼ばれる。単セルの燃料電池もある力 実用的に は、単セルを多数積層した燃料電池 (燃料電池スタック)が用いられる。一方、各セル 間には、発熱を抑制するために冷却水等の冷媒が導入または排出される。以下、こ れらを併せて「流通」という。  [0002] A polymer electrolyte fuel cell is configured by sandwiching a membrane electrode assembly (MEA) between bipolar plates. The membrane electrode assembly is a laminate in which an anode electrode and a force sword side electrode are laminated on both sides of a polymer electrolyte membrane, and the bipolar plate has a gas flow path for flowing an oxidant gas or a fuel gas. It is a thing. One unit of such a configuration is called a cell. There is also the power of single-cell fuel cells. Practically, a fuel cell (fuel cell stack) in which many single cells are stacked is used. On the other hand, refrigerant such as cooling water is introduced or discharged between the cells in order to suppress heat generation. Hereinafter, these are collectively referred to as “distribution”.

[0003] したがって、燃料電池スタックを正常に動作させるためには、酸化剤ガス、燃料ガス および冷媒を漏らすことなぐ速やかに流動させることが重要である。例えば、特許文 献 1〜3には、シール構造に関する様々な提案がなされている。また、特許文献 4で は、電極内での反応ガスの流量を均一化するための構成について提案されている。  [0003] Therefore, in order for the fuel cell stack to operate normally, it is important that the oxidant gas, the fuel gas, and the refrigerant flow quickly without leaking. For example, Patent Documents 1 to 3 make various proposals regarding the seal structure. Patent Document 4 proposes a configuration for making the flow rate of the reaction gas uniform in the electrode.

[0004] 特許文献 6には、スチレン系ブロック重合エラストマ一と、テルペン系樹脂及び脂環 族系樹脂から選択された少なくとも一種のタツキファイア一とを含む固体高分子形燃 料電池用シール材が開示されてレ、る。  [0004] Patent Document 6 discloses a polymer electrolyte fuel cell sealing material comprising a styrene block polymerization elastomer and at least one tackifier selected from a terpene resin and an alicyclic resin. It is disclosed.

[0005] 特許文献 1:特開 2000-156234号公報  [0005] Patent Document 1: JP 2000-156234 A

特許文献 2:特開 2005-129343号公報  Patent Document 2: JP-A-2005-129343

特許文献 3:特表 2005-503643号公報  Patent Document 3: Japanese Translation of Special Publication 2005-503643

特許文献 4 : WO 2006/062242 A1 特許文献 5:特開 2003-193206号公報 Patent Document 4: WO 2006/062242 A1 Patent Document 5: Japanese Patent Laid-Open No. 2003-193206

特許文献 6:特開 2006-236671号公報  Patent Document 6: Japanese Patent Laid-Open No. 2006-236671

発明の開示  Disclosure of the invention

発明が解決しょうとする課題  Problems to be solved by the invention

[0006] 酸化剤ガス、燃料ガスおよび冷媒の流路などのシール構造には、例えば、ゴム製の Oリング、ガスケット、一筆書き様の線状または帯状シールが用いられている。これは 、シート状(面状)のシール材では、互いに当接する面積が広いために、締め付け荷 重一定の条件では単位面積当たりの負荷加重が小さくなり、締め付けの機構が大掛 力、りとなると考えられてきたことを理由とする。また、シート状(面状)のシール材では、 均一に連続して当接することが難しいために、酸化剤ガスおよび燃料ガスを高圧で 流動させたような場合に当接不十分な箇所力 漏れが起きやすい、その結果、位置 ズレを生じやす!/、などとも考えられてきた。  [0006] For example, rubber O-rings, gaskets, and one-stroke linear or belt-like seals are used for seal structures such as oxidant gas, fuel gas, and refrigerant flow paths. This is because the sheet-shaped (planar) sealing material has a large contact area with each other, so that the load load per unit area is small under the constant tightening load condition, and the tightening mechanism has a large force. The reason is that it has been considered to be. In addition, since sheet-like (planar) seals are difficult to contact uniformly and continuously, insufficient force contact occurs when oxidant gas and fuel gas flow at high pressure. As a result, it has been considered that position misalignment is likely to occur! /.

[0007] しかし、シール材をシート状にすると、シール性能向上のために必要となるゴム製 O リング嵌め込み用の勘合溝が不要になるばかりでなく、シール材自体の厚みを利用 した構成部材としての積極的な活用、素材強度を利用した強度部材としての活用、 流路用の溝を設けるための構造部材としての活用が可能となる。位置ズレの問題に ついては、シール材に接着性能を持たせることで解決できる。特に、シール材により 流路用の溝を設けることは流路設計の自由度を大幅に高めることが可能となる。この ことは、バイポーラプレート用部材の基体厚みが薄い金属箔または射出成形された 薄物のカーボン製バイポーラプレートのような場合には得がたいメリットである。  However, when the sealing material is formed into a sheet shape, not only the fitting groove for fitting the rubber O-ring, which is necessary for improving the sealing performance, becomes unnecessary, but also as a constituent member utilizing the thickness of the sealing material itself. Can be used actively as a strength member utilizing the strength of the material, and as a structural member for providing a channel groove. The problem of misalignment can be solved by providing the sealing material with adhesive performance. In particular, providing a channel groove with a sealing material can greatly increase the degree of freedom in channel design. This is an advantage that is difficult to obtain in the case of a metal foil having a thin substrate thickness for a member for a bipolar plate or a thin carbon bipolar plate formed by injection molding.

[0008] 本発明は、シール材を、接着層を介して積層するプラスチックフィルム製面状成形 体で構成すると共に、このプラスチックフィルム製面状成形体に流路を構成するため の溝を設けることにより、酸化剤ガス、燃料ガスおよび冷媒を漏らすことなぐ速やか に流動させることができる固体高分子形燃料電池、ならびに、その構成部品であるバ ィポーラプレート用部材、バイポーラプレート積層体およびセル構造体を提供するこ とを目的とする。  [0008] In the present invention, the sealing material is composed of a plastic film planar molded body laminated via an adhesive layer, and a groove for forming a flow path is provided in the plastic film planar molded body. , A polymer electrolyte fuel cell that can quickly flow without leaking oxidant gas, fuel gas, and refrigerant, and a bipolar plate member, a bipolar plate laminate, and a cell structure that are components thereof The purpose is to provide

課題を解決するための手段  Means for solving the problem

[0009] 本発明は、下記の(1)に示すバイポーラプレート用部材、下記の(2)に示すバイポ ーラプレート積層体、下記の(3)に示すセル構造体および下記の(4)に示す燃料電 池を要旨とする。 The present invention provides a bipolar plate member shown in the following (1) and a bipolar plate shown in the following (2). The gist of the paper is a laminate of laminated plates, a cell structure shown in (3) below, and a fuel cell shown in (4) below.

[0010] (1)固体高分子形燃料電池のバイポーラプレート用部材であって、酸化剤ガス、燃 料ガスおよび冷媒をそれぞれの流路内に流通するための貫通孔と、酸化剤ガスまた は燃料ガスを流動させるための第 1の流路用溝と、冷媒を流動させるための第 2の流 路用溝とを有し、第 1の流路用溝を形成させた第 1の面および第 2の流路用溝を形成 させた第 2の面のうち、少なくとも第 2の面には、プラスチックフィルム製面状成形体が 接着層を介して貼り付けられ、このプラスチックフィルム製面状成形体には、少なくと も冷媒を流路内に流通するための貫通孔が形成されていることを特徴とするバイポ ーラプレート用部材。  [0010] (1) A member for a bipolar plate of a polymer electrolyte fuel cell, comprising a through-hole for flowing an oxidant gas, a fuel gas and a refrigerant into each flow path, and an oxidant gas or A first surface having a first flow path groove for flowing the fuel gas and a second flow path groove for flowing the refrigerant, and having the first flow path groove formed thereon, and Of the second surface on which the second channel groove is formed, a plastic film surface molded body is attached to at least the second surface via an adhesive layer, and this plastic film surface molding is performed. A bipolar plate member, wherein the body is formed with a through-hole for flowing at least a refrigerant in the flow path.

[0011] 上記バイポーラプレート用部材の基体は、ステンレス鋼、高合金鋼、チタン、チタン 合金、アルミニウム、アルミ合金またはこれらのクラッドからなることが望ましい。また、 ステンレス鋼は、表面に導電性の M C型、 M C型、 M C型および MC型の炭化物  [0011] The base of the bipolar plate member is preferably made of stainless steel, high alloy steel, titanium, titanium alloy, aluminum, aluminum alloy, or a clad thereof. Stainless steel has conductive M C, M C, M C and MC type carbides on the surface.

23 6 4 2  23 6 4 2

系金属化合物ならびに M B型の硼化物系金属化合物のうちの 1種以上が露出して  One or more of the metal-based metal compounds and MB type boride-based metal compounds are exposed.

2  2

いるステンレス鋼であることが望ましい。ただし、 Mは、炭化物もしくは硼化物を形成 する金属元素である。  It is desirable to be stainless steel. However, M is a metal element that forms carbide or boride.

[0012] 上記バイポーラプレート用部材の基体は、その最大肉厚部の厚みが 0.20mm以下 であり、かつ、貫通孔、第 1の流路用溝および第 2の流路用溝がプレス成形加工、抜 き加工および射出成形加工の!/、ずれ力、 1種以上により形成されたものがよ!/、。また、 上記プラスチックフィルム製面状成形体の基体は、ポリエチレンテレフタレート (PET) 、ポリエチレンナフタレート(PEN)、ポリテトラフルォロェチンレン(PTF)またはポリイ ミドであることが望ましい。  [0012] The base of the bipolar plate member has a maximum thickness of 0.20 mm or less, and the through hole, the first flow path groove, and the second flow path groove are press-molded. , Punching and injection molding process! /, Displacement force, one or more formed! Further, it is desirable that the substrate of the above-mentioned plastic film planar molded body is polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polytetrafluoroethylene (PTF) or polyimide.

[0013] プラスチックフィルム製面状成形体は、貫通孔、または、貫通孔と第 1の流路用溝お よび第 2の流路用溝の 1つ以上とを形成したプラスチックフィルムを複数枚積層したも のであり、少なくとも 1枚のプラスチックフィルムに形成された貫通孔、第 1の流路用溝 および第 2の流路用溝の 1つ以上の形状力 S、他のプラスチックフィルムに形成された 貫通孔、第 1の流路用溝および第 2の流路用溝それぞれの形状と異なることが望まし い。 [0014] プラスチックフィルム面状成形体に形成された貫通孔と第 2の流路用溝との間には 、複数の出口を有する流路用溝を備えることがより望ましい。この流路用溝の形状に は、例えば、貫通孔に開放された入口穴数が第 2の流路用溝に開放された出口穴数 より少ないもの、即ち、流路用溝が分岐しているもの、または、入口穴数および出口 穴数が同数のものが含まれる。また、プラスチックフィルム製面状成形体によって形 成される流路用溝の幅が、 1.20mm以下であることが望ましい。 [0013] A plastic film planar molded body is formed by laminating a plurality of plastic films in which a through hole or a through hole and one or more of a first flow path groove and a second flow path groove are formed. Through-holes formed in at least one plastic film, one or more shape forces S of the first flow path groove and the second flow path groove, formed in another plastic film It is desirable that the shape of each of the through hole, the first channel groove, and the second channel groove is different. [0014] It is more desirable to provide a channel groove having a plurality of outlets between the through hole formed in the plastic film planar molded body and the second channel groove. The shape of the channel groove is, for example, one in which the number of inlet holes opened in the through hole is smaller than the number of outlet holes opened in the second channel groove, that is, the channel groove is branched. Or the same number of inlet holes and outlet holes. Further, it is desirable that the width of the channel groove formed by the plastic film planar molded body is 1.20 mm or less.

[0015] 上記第 1の面には、平均厚さが lOOnm以下であり、面積被覆率が 10〜90%である、 金または金合金などの貴金属めつきを施されて!/、るのが望ましレ、。  [0015] The first surface is provided with a noble metal plating such as gold or a gold alloy having an average thickness of lOOnm or less and an area coverage of 10 to 90%! Desire les.

[0016] 第 1の面および第 2の面のうち少なくとも一方の面には、島状分散貴金属めつきが 施されており、導電性金属化合物が占める部分以外のマトリクス表面の部分における 島状分散貴金属めつきの厚さが、下式で定義される平均厚さで lOOnm以下であるの が望ましい。  [0016] At least one of the first surface and the second surface is provided with island-like dispersed noble metal plating, and island-like dispersion in a portion of the matrix surface other than the portion occupied by the conductive metal compound. It is desirable that the thickness of the noble metal plating is not more than lOOnm in terms of the average thickness defined by the following formula.

平均厚さ(nm) =単位面積当たりの貴金属めつき付着量 (gん m2) X 107/めっき貴 金属比重 (gん m3) Average thickness (nm) = adhesion amount of precious metal per unit area (gm 2 ) X 10 7 / plating precious metal specific gravity (gm 3 )

[0017] 導電性金属化合物の表面被覆率 Aおよび島状分散貴金属めつきの表面被覆率 B は、下記の関係式を満足するのがよい。また、島状分散貴金属めつきは、 0.1≤pH≤ 7.1の浴中でめっきされたものであるのが望まし!/、。  [0017] The surface coverage A of the conductive metal compound and the surface coverage B of the island-like dispersed noble metal plating should satisfy the following relational expression. In addition, it is desirable that the island-shaped dispersed precious metal plating is plated in a bath of 0.1≤pH≤7.1! /.

5≤A(%)≤40  5≤A (%) ≤40

5≤B (%)≤ 90 -0.7A(%)  5≤B (%) ≤ 90 -0.7A (%)

A(%) +B (%)≤100%  A (%) + B (%) ≤100%

[0018] 接着層は、芳香族系炭化水素樹脂、ロジン系炭化水素樹脂またはテンペン系炭化 水素樹脂から選択された少なくとも 1種のタツキファイア一を含有することが望ましい。 [0018] The adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.

[0019] (2)上記(1)に記載のバイポーラプレート用部材 2枚を用い、接着層を介して第 2の 面同士を当接させることにより冷媒の流路を形成させたことを特徴とするバイポーラプ レート積層体。 [0019] (2) A refrigerant flow path is formed by using the two members for a bipolar plate described in (1) above and bringing the second surfaces into contact with each other via an adhesive layer. Bipolar plate laminate.

[0020] なお、上記 2枚のバイポーラプレートは、同一形状であるのが望ましい。また、接着 層は、芳香族系炭化水素樹脂、ロジン系炭化水素樹脂またはテンペン系炭化水素 樹脂から選択された少なくとも 1種のタツキファイア一を含有することが望ましい。 [0021] (3)固体高分子形燃料電池のセル構造体であって、接着層を介して、上記(2)に 記載のバイポーラプレート積層体と、膜電極接合体とを積層したことを特徴とするセ ル構造体。 [0020] It is desirable that the two bipolar plates have the same shape. The adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin. [0021] (3) A cell structure of a polymer electrolyte fuel cell, characterized in that the bipolar plate laminate according to (2) above and the membrane electrode assembly are laminated via an adhesive layer. A cell structure.

[0022] なお、セル構造体は、上記(3)のセル構造体を複数枚積層したものが望まし!/、。ま た、接着層は、芳香族系炭化水素樹脂、ロジン系炭化水素樹脂またはテンペン系炭 化水素樹脂から選択された少なくとも 1種のタツキファイア一を含有することが望まし い。  [0022] The cell structure is preferably a laminate of a plurality of the cell structures of (3) above. The adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.

[0023] (4)上記(1)に記載のバイポーラプレート用部材、上記(2)に記載のバイポーラプ レート積層体、上記(3)に記載のセル構造体のうちの 1種以上で構成されることを特 徴とする固体高分子形燃料電池。  [0023] (4) The bipolar plate member according to (1), the bipolar plate laminate according to (2), and the cell structure according to (3). This is a polymer electrolyte fuel cell.

[0024] なお、膜電極接合体とは、 MEA(Membrane Electrode Assembly)とも呼ばれる膜— 電極一体構造体のことであり、通常は、フッ素系または芳香族系高分子膜の両面に カーボン微粉末に白金系触媒を担持させた触媒層を塗布した後に、カーボンぺーパ あるいはカーボンクロスを張り合わせたものである。ガスケットを一体化した膜電極接 合体も製品化されており、本発明の主旨からすれば、ガスケット一体型膜電極接合体 を適用することが好ましい。  [0024] The membrane electrode assembly is a membrane-electrode integrated structure also called MEA (Membrane Electrode Assembly), and is usually made of carbon fine powder on both sides of a fluorine-based or aromatic polymer membrane. After coating a catalyst layer carrying a platinum-based catalyst, carbon paper or carbon cloth is laminated. A membrane electrode assembly in which a gasket is integrated has also been commercialized. From the gist of the present invention, it is preferable to apply a gasket-integrated membrane electrode assembly.

発明の効果  The invention's effect

[0025] 本発明によれば、酸化剤ガス、燃料ガスおよび冷媒を漏らすことなぐ速やかに流 動させることができる固体高分子形燃料電池を提供することができる。また、本発明 によれば、量産性を確保しつつ、燃料電池の軽量化および小型化も実現可能である [0025] According to the present invention, it is possible to provide a polymer electrolyte fuel cell capable of promptly flowing without leaking oxidant gas, fuel gas and refrigerant. Further, according to the present invention, it is possible to reduce the weight and size of the fuel cell while ensuring mass productivity.

Yes

図面の簡単な説明  Brief Description of Drawings

[0026] [図 1]本発明に係るバイポーラプレート用部材の一例を示す模式図であり、(a)は表面  FIG. 1 is a schematic view showing an example of a bipolar plate member according to the present invention.

(第 1の面)、(b)は裏面(第 2の面)をそれぞれ示して!/、る。  (First side) and (b) show the back side (second side)! /, Respectively.

[図 2]基体とプラスチックフィルム製面状成形体との接合状態の例を示す模式図であ  FIG. 2 is a schematic diagram showing an example of a joined state between a base and a plastic film surface molded body.

[図 3]本発明のバイポーラプレート用部材の他の例を示す模式図である。 FIG. 3 is a schematic view showing another example of the bipolar plate member of the present invention.

[図 4]本発明のバイポーラプレート用部材の他の例を示す模式図である。 [図 5]貫通孔および第 2の流路用溝の形状を模式的に表した図であり、(a)は上面図、 (b)は (a)の A-A視野図、(c)は (a)の B-B断面図である。 FIG. 4 is a schematic view showing another example of the bipolar plate member of the present invention. [Fig. 5] Schematic representation of the shape of the through hole and the second channel groove, (a) is a top view, (b) is an AA view of (a), (c) is ( It is BB sectional drawing of a).

[図 6]貫通孔および第 2の流路用溝の形状の他の例を模式的に表した図であり、(a) は上面図、(b)は (a)の A-A視野図、(c)は (a)の B-B断面図である。  FIG. 6 is a diagram schematically showing another example of the shape of the through hole and the second channel groove, where (a) is a top view, (b) is an AA view of (a), ( c) is a BB cross-sectional view of (a).

[図 7]本発明に係るバイポーラプレート用部材の製造方法の例を示す模式図である。  FIG. 7 is a schematic view showing an example of a method for producing a member for a bipolar plate according to the present invention.

[図 8]本発明に係るバイポーラプレート用部材の製造方法の例を示す模式図である。  FIG. 8 is a schematic view showing an example of a method for producing a member for a bipolar plate according to the present invention.

[図 9]本発明に係るバイポーラプレート積層体の例を示す模式図である。  FIG. 9 is a schematic view showing an example of a bipolar plate laminate according to the present invention.

[図 10]本発明に係るバイポーラプレート積層体の他の例を示す模式図である。  FIG. 10 is a schematic view showing another example of a bipolar plate laminate according to the present invention.

符号の説明  Explanation of symbols

[0027] 1、 1-1、 1-2、 1-3、 1-4·バイポーラプレート用部材、  [0027] 1, 1-1, 1-2, 1-3, 1-4 Bipolar plate member,

2.ガス用貫通孔  2. Gas through hole

3.冷媒用貫通孔、  3. Refrigerant through hole,

4.第 1の流路用溝、  4. First channel groove,

5.第 2の流路用溝  5.Second channel groove

6.基体、  6. Substrate,

7. 7-1、 7-2、 7-5、 7-6.プラスチックフィルム製面状成形体  7. 7-1, 7-2, 7-5, 7-6.

7-3.貫通孔、  7-3.Through hole,

7-4.第 2の流路用溝の一部(補助流路溝)、  7-4. Part of the second channel groove (auxiliary channel groove),

8.積層体、  8. Laminate,

9.支持体  9. Support

発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION

[0028] 本発明は、膜電極接合体を用いた固体高分子形燃料電池と、その構成部材である バイポーラプレート用部材、バイポーラプレート積層体およびセル構造体に関するも のである。 The present invention relates to a polymer electrolyte fuel cell using a membrane electrode assembly, and a member for a bipolar plate, a bipolar plate laminate, and a cell structure as its constituent members.

[0029] (1)バイポーラプレート用部材について  [0029] (1) Bipolar plate members

図 1は、本発明に係るバイポーラプレート用部材の一例を示す模式図であり、(a)は 表面(第 1の面)、(b)は裏面(第 2の面)をそれぞれ示して!/、る。図 1に示すように、本 発明に係るバイポーラプレート用部材 1には、酸化剤ガスまたは燃料ガスを流路内に 流通するための貫通孔 2および冷媒を流路内に流通するための貫通孔 3を有する。 そして、図 1(a)に示すように、表面(第 1の面)には、酸化剤ガスまたは燃料ガスを流 動させるための第 1の流路用溝 4が形成され、図 1(b)に示すように、裏面(第 2の面) には、冷媒を流動させるための第 2の流路用溝 5が形成されている。少なくとも第 2の 面には、基体 6にプラスチックフィルム製面状成形体 7が貼り付けられている。 FIG. 1 is a schematic view showing an example of a bipolar plate member according to the present invention, where (a) shows the front surface (first surface) and (b) shows the back surface (second surface), respectively. RU As shown in FIG. 1, the bipolar plate member 1 according to the present invention contains an oxidant gas or a fuel gas in the flow path. It has a through hole 2 for flowing and a through hole 3 for flowing the refrigerant into the flow path. As shown in FIG. 1 (a), the surface (first surface) is provided with a first flow path groove 4 for flowing an oxidant gas or a fuel gas. ), A second flow path groove 5 for allowing the refrigerant to flow is formed on the back surface (second surface). At least on the second surface, a plastic film planar molded body 7 is attached to the base 6.

[0030] 図 2は、基体とプラスチックフィルム製面状成形体との接合状態の例を示す模式図 である。図 2に示す例では、バイポーラプレート用部材 1の第 2の面には、基体 6の上 に、プラスチックフィルム製面状成形体 7-1と、プラスチックフィルム製面状成形体 7-2 が接着層(図示しなレ、)を介して、貝占り付けられて!/、る。  FIG. 2 is a schematic diagram showing an example of a joined state of the base body and the plastic film surface molded body. In the example shown in FIG. 2, the plastic film surface molded body 7-1 and the plastic film surface molded body 7-2 are bonded to the second surface of the bipolar plate member 1 on the substrate 6. Shells are seized through layers (not shown)! /

[0031] ここで、プラスチックフィルム製面状成形体の一方または双方の面には、予め接着 層が塗布されている。例えば、プラスチックフィルム製面状成形体 7-2の基体 6と当接 する面と、プラスチックフィルム製面状成形体 7-1の両面に接着層が塗布されており、 基材 6ならびにプラスチックフィルム製面状成形体 7-1および 7-2を圧着させることで、 バイポーラプレート用部材を形成することができる。  [0031] Here, an adhesive layer is preliminarily applied to one or both surfaces of the plastic film sheet-like molded body. For example, the adhesive layer is applied to the surface of the plastic film planar molded body 7-2 that contacts the base 6 and both surfaces of the plastic film planar molded body 7-1. A member for a bipolar plate can be formed by crimping the planar molded bodies 7-1 and 7-2.

[0032] プラスチックフィルム製面状成形体 7-1および 7-2には、冷媒を流路内に流通するた めの貫通孔 7-3が形成されている。また、プラスチックフィルム製面状成形体 7-1には 、少なくとも冷媒を流路内に流通するための貫通孔が形成されている。また、必要に 応じて、少なくとも冷媒を流動させるための第 2の流路用溝の一部 7-4が形成されて いる。これらの構成を有することにより、流動性とシール性とを共に確保したバイポー ラプレート用部材となる。  [0032] Through-holes 7-3 are formed in the plastic film planar molded bodies 7-1 and 7-2 for circulating the refrigerant into the flow path. Further, the plastic film planar molded body 7-1 is formed with a through-hole for circulating at least the refrigerant in the flow path. Further, at least a part 7-4 of the second channel groove for allowing the refrigerant to flow is formed as necessary. By having these configurations, a bipolar plate member that ensures both fluidity and sealability is obtained.

[0033] プラスチックフィルム製面状成形体 7-2には、プラスチックフィルム製面状成形体 7-1 と同様の流路用溝の一部が形成されていても良い。ただし、基体と接触するプラスチ ックフィルム製面状成形体 7-2は、基体の腐食を防止する効果を有しているので、流 路用溝が形成されていないのがよい。プラスチックフィルム製面状成形体 7-1は、冷 媒のシールの役割を果たすと共に、冷媒の流路を構成する。  [0033] The plastic film planar molded body 7-2 may be formed with a part of a channel groove similar to the plastic film planar molded body 7-1. However, since the plastic film sheet-like molded body 7-2 that comes into contact with the substrate has an effect of preventing the corrosion of the substrate, it is preferable that no channel groove is formed. The plastic film planar molded body 7-1 serves as a seal for the cooling medium and constitutes a flow path for the refrigerant.

[0034] プラスチックフィルム製面状成形体 7-1およびプラスチックフィルム製面状成形体 7- 2の合計厚さは、基体 6に形成された流路の高さとほぼ同じ厚さであり、スぺーサとし ての役割も担う。図 2に示す例では、第 2の流路用溝の一部を構成する場合が示され ているが、プラスチックフィルム製面状成形体 7-1および 7-2で第 2の流路用溝の全部 を構成してもよい。これについては、後段で説明する。 [0034] The total thickness of the plastic film planar molded body 7-1 and the plastic film planar molded body 2-2 is substantially the same as the height of the flow path formed in the substrate 6, It also plays a role as a service. In the example shown in FIG. 2, a case where a part of the second channel groove is configured is shown. However, the second groove for the second flow path may be entirely constituted by the plastic film planar molded bodies 7-1 and 7-2. This will be described later.

[0035] プラスチックフィルム製面状成形体は、単層のプラスチックフィルムからなるものであ つても良いし、複数枚のプラスチックフィルムを積層したものであっても良い。 [0035] The plastic film planar molded body may be a single-layer plastic film, or may be a laminate of a plurality of plastic films.

[0036] 図 3および図 4は、本発明のバイポーラプレート用部材の他の例を示す模式図であ る。図 3に示す例では、バイポーラプレート用部材 1の第 2の面には、基体 6の上に、 プラスチックフィルム製面状成形体 7-5とプラスチックフィルム製面状成形体 7-6が接 着層(図示しない)を介して、貝占り付けられている。この点、前掲の図 2に示す場合と 同様である。 FIG. 3 and FIG. 4 are schematic views showing another example of the bipolar plate member of the present invention. In the example shown in FIG. 3, the plastic film surface molded body 7-5 and the plastic film surface molded body 7-6 are attached to the second surface of the bipolar plate member 1 on the substrate 6. Shells are occupied through layers (not shown). This is the same as the case shown in FIG.

[0037] プラスチックフィルム製面状成形体 7-5および 7-6には、冷媒を流路内に流通するた めの貫通孔 7-3が形成されている。また、プラスチックフィルム製面状成形体 7-5には 、少なくとも冷媒を流路内に流通するための貫通孔が形成されるとともに、必要に応 じて、少なくとも冷媒を流動させるための第 2の流路用溝の一部 7-4が形成されている 。これらの構成を有することにより、流動性とシール性とを共に確保したバイポーラプ レート用部材となる。  [0037] The plastic film planar molded bodies 7-5 and 7-6 are formed with through holes 7-3 for circulating the refrigerant into the flow path. The plastic film planar molded body 7-5 has at least a through hole for flowing the refrigerant in the flow path, and at least a second for flowing the refrigerant as required. Part of the channel groove 7-4 is formed. By having these configurations, a bipolar plate member that ensures both fluidity and sealability is obtained.

[0038] また、図 4に示す例は、 3層のプラスチックフィルム 7-5、 7_6、 7_7で構成されるプラ スチックフィルム製面状成形体を用いる場合である。図 4に示すように、プラスチックフ イルム製面状成形体 7-5、 7-6、 7-7には冷媒を流路内に流通するための貫通孔 7-3 が形成されている。また、プラスチックフィルム製面状成形体 7-5および 7-6には、流 路用溝の一部(以下、「補助流路用溝」とも呼ぶ。)7-4が形成され、それぞれの流路 溝の方向が二手に分かれている。すなわち、この例では、 1のプラスチックフィルムの 第 2の流路用溝の形状力 S、他のプラスチックフィルムに形成された第 2の流路用溝の 形状と異なる。  In addition, the example shown in FIG. 4 is a case where a planar molded body made of a plastic film composed of three layers of plastic films 7-5, 7_6, 7_7 is used. As shown in FIG. 4, a through-hole 7-3 is formed in the plastic film sheet-like molded bodies 7-5, 7-6, 7-7 for circulating the refrigerant in the flow path. In addition, the plastic film planar molded bodies 7-5 and 7-6 are formed with a part of a channel groove (hereinafter, also referred to as “auxiliary channel groove”) 7-4. The direction of the groove is divided into two. That is, in this example, the shape force S of the second channel groove of one plastic film is different from the shape of the second channel groove formed in another plastic film.

[0039] 図 5および図 6は、貫通孔および第 2の流路用溝の形状を模式的に表した図であり 、(a)は上面図、(b)は (a)の A-A視野図、(c)は (a)の B-B断面図である。図 5に示すように 、貫通孔 7-3に接続される補助流路用溝 7-4は、例えば、入口(貫通孔に開放された 口)は一つである力 途中で分岐し、出口(第 2の流路用溝に開放された口)では 2方 向に分かれているものを用いることができる。即ち、(c)に示すように、貫通孔内部の 入口においては、一つの穴であったものが、(b)に示すように、出口においては、 2つ の穴に分けられている。この例では、プラスチックフィルム面状成形体に形成された 貫通孔と第 2の流路用溝との間の流路用溝の形状は、貫通孔に開放された入口穴 数が第 2の流路用溝に開放された出口穴数より少な!/、構成となって!/、る。 5 and 6 are diagrams schematically showing the shapes of the through hole and the second channel groove, where (a) is a top view and (b) is an AA view of (a). (C) is a BB sectional view of (a). As shown in FIG. 5, the auxiliary flow path groove 7-4 connected to the through hole 7-3 has, for example, an inlet (a port opened to the through hole) having a single force. In the case of (the opening opened to the second channel groove), one divided in two directions can be used. That is, as shown in (c), What was a single hole at the entrance is divided into two holes at the exit, as shown in (b). In this example, the shape of the channel groove between the through hole formed in the plastic film planar molded body and the second channel groove is such that the number of inlet holes opened to the through hole is the second flow rate. Less than the number of exit holes opened in the road groove!

[0040] 図 6に示すように、貫通孔 7-3に接続される補助流路用溝 7-4は、例えば、入口(貫 通孔に開放された口)、出口(第 2の流路用溝に開放された口)ともに、二つあるもの を用いること力 Sできる。この例では、入口および出口は同数である。  [0040] As shown in FIG. 6, the auxiliary channel groove 7-4 connected to the through hole 7-3 includes, for example, an inlet (a port opened to the through hole) and an outlet (second channel). It is possible to use two things that are both open to the groove for use. In this example, there are the same number of inlets and outlets.

[0041] このような流路溝を形成しておくと、バイポーラプレート同士を接合した場合に形成 される補助流路から別々の方向に向けて冷媒等が流動されることになるため、流動 性を確保しやすくなる。図 5の例では、補助流路が二手に分かれている場合を示して いる力 補助流路の分かれ目の数は 2つに限定されず、 3つ以上でも良い。また、図 6の例では、 2本の補助流路を用いている力 3つ以上の補助流路を用いても良い。  [0041] If such a channel groove is formed, the refrigerant and the like will flow in different directions from the auxiliary channel formed when the bipolar plates are joined together. It becomes easy to secure. In the example of FIG. 5, the force showing the case where the auxiliary flow path is divided into two hands. The number of divisions of the auxiliary flow path is not limited to two, and may be three or more. In the example of FIG. 6, a force using two auxiliary channels may be used. Three or more auxiliary channels may be used.

[0042] 図 3に示す例では、補助流路用溝 7-4は、流路(基体 6に形成された流路)と平行で はない方向に形成されている。このような流路溝を形成しておくと、後段の図 10で説 明するように、バイポーラプレート同士を接合した場合に、補助流路から別々の方向 に向けて冷媒等が流動されることになるため、流動性を確保しやすくなる。  In the example shown in FIG. 3, the auxiliary channel groove 7-4 is formed in a direction not parallel to the channel (the channel formed in the base 6). If such a channel groove is formed, as will be described later in FIG. 10, when the bipolar plates are joined together, the refrigerant or the like flows from the auxiliary channel in different directions. Therefore, it becomes easy to ensure fluidity.

[0043] 以上、主として冷媒の流動性につ!/、て述べたが、この構成は、燃料ガスの流動性に も寄与する。従って、プラスチックフィルム製面状成形体で第 1の流路用溝を形成す る場合には、図 3〜図 6と同様の構成を採用しても良い。また、上記の例ではいずれ も、貫通孔の形状が同一のものを示しているが、貫通孔の形状も異なるものであって も良い。  As described above, the fluidity of the refrigerant has been mainly described, but this configuration also contributes to the fluidity of the fuel gas. Therefore, when the first flow path groove is formed by the plastic film planar molded body, the same configuration as in FIGS. 3 to 6 may be employed. In the above examples, the shape of the through hole is the same, but the shape of the through hole may be different.

[0044] 特に、基体の貫通孔の耐食性を確保するべぐ基体に設けた貫通孔の内径より、プ ラスチックフィルム製面状成形体に設ける貫通孔の内径を小さく設定しておき、これら を積層した後、プラスチックフィルム製面状成形体の貫通孔周辺を、基体の貫通孔に 折り込むことにより、基体の貫通孔の内面の耐食性を向上させることができる。  [0044] In particular, the inner diameter of the through-hole provided in the plastic film sheet-shaped molded body is set smaller than the inner diameter of the through-hole provided in the base substrate to ensure the corrosion resistance of the through-hole of the substrate, and these are laminated. After that, the corrosion resistance of the inner surface of the through hole of the substrate can be improved by folding the periphery of the through hole of the plastic film sheet-shaped molded body into the through hole of the substrate.

[0045] バイポーラプレート用部材の基体 6は、ステンレス鋼、高合金鋼、チタン、チタン合 金、アルミニウム、アルミ合金またはこれらのクラッドからなることが望ましい。これは、 金属を用いることで、低コストで量産しやすぐ性能が安定して得られるためである。 特に、ステンレス鋼箔およびステンレスクラッド箔が好適である。チタンおよびチタン 合金は、軽量であるとともに、耐食性が特に優れるので好適である。また、アルミおよ びアルミ合金は、軽量化が図れるので好適である。 [0045] The base 6 of the bipolar plate member is preferably made of stainless steel, high alloy steel, titanium, titanium alloy, aluminum, aluminum alloy, or a clad thereof. This is because by using a metal, mass production can be performed at low cost, and performance can be obtained immediately and stably. In particular, stainless steel foil and stainless clad foil are suitable. Titanium and titanium alloys are preferred because they are lightweight and have particularly excellent corrosion resistance. Aluminum and aluminum alloys are preferred because they can be reduced in weight.

[0046] これら素材をクラッド化すれば、それぞれ素材の長所を生かすことが可能となる。例 えば、表面は、チタンとして優れた耐食性確保しつつ、心材を安価なアルミとすること で、軽量化を図りつつ、所望の諸性能を確保することができる。  [0046] If these materials are clad, the advantages of each material can be utilized. For example, while ensuring excellent corrosion resistance as titanium, the core can be made of inexpensive aluminum, so that various performances can be secured while achieving weight reduction.

[0047] 上記ステンレス鋼は、特許文献 5に記載されるような表面に導電性の M C型、 M  [0047] The above stainless steel has a conductive MC type surface as described in Patent Document 5, M

23 6 4 23 6 4

C型、 M C型および MC型の炭化物系金属化合物ならびに M B型の硼化物系金属C-type, MC-type and MC-type carbide metal compounds and MB-type boride metals

2 2 twenty two

化合物のうちの 1種以上が露出しているステンレス鋼であることが望ましい。ここで「露 出」とは、後に詳しく説明するように、バイポーラプレートを構成するステンレス鋼の不 動態皮膜を突き破るように表面から少なくとも一部が突出している状態をいう。  Desirably, the stainless steel is one or more of the compounds exposed. As used herein, “exposure” refers to a state in which at least part of the surface protrudes from the surface so as to break through the passive film of stainless steel constituting the bipolar plate.

[0048] Mは、炭化物もしくは硼化物を形成する金属元素であり、例えば、 Cr、 Fe、 Moおよ び Wの 1種以上である。 [0048] M is a metal element that forms a carbide or boride. For example, M is one or more of Cr, Fe, Mo, and W.

[0049] 一般に、ステンレス鋼に存在する炭化物等の金属化合物は、耐食性を低下させる 介在物であり、好ましくないものとされている。本発明では、従来は排除されるべき介 在物とされてきた炭化物系または硼化物系の化合物を積極的に利用して、不動態皮 膜により増大する接触電気抵抗を減じさせる「電気の通り道」とするのである。  [0049] Generally, metal compounds such as carbides present in stainless steel are inclusions that lower the corrosion resistance, and are considered undesirable. In the present invention, a carbide-based or boride-based compound, which has been conventionally excluded as an inclusion, is actively used to reduce the contact electrical resistance that is increased by the passive film. ".

[0050] 炭化物系金属化合物または硼化物系金属化合物をバイポーラプレート表面から突 出した状態にする方法には特に制約はない。最も実用的な方法は、ステンレス鋼に 上記の化合物を形成する成分(C、 B、 Cr、 Mo、 W等)を含有させ、ステンレス鋼の溶 製、熱処理の工程で化合物を析出させる方法がある。ステンレス鋼の表面に炭化物 ゃ硼化物が露出してレ、れば、固体高分子形燃料電池バイポーラプレートとして適用 するのに十分と言える表面接触抵抗となる。  [0050] There is no particular limitation on the method of bringing the carbide-based metal compound or boride-based metal compound into a state of protruding from the bipolar plate surface. The most practical method is a method in which a component (C, B, Cr, Mo, W, etc.) that forms the above compound is contained in stainless steel, and the compound is precipitated in the steps of melting and heat treating stainless steel. . If carbide or boride is exposed on the surface of stainless steel, the surface contact resistance can be said to be sufficient for application as a polymer electrolyte fuel cell bipolar plate.

[0051] 炭化物ゃ硼化物がステンレス鋼の内部にあって、その表面が不動態皮膜で既に被 われている場合には、酸洗等の適当な手段で不動態皮膜とともに表層部の母材を除 去し、内部の炭化物ゃ硼化物を表面に露出させればよい。  [0051] If the carbide or boride is inside the stainless steel and the surface has already been covered with a passive film, the base material of the surface layer portion can be removed together with the passive film by appropriate means such as pickling. It may be removed and the internal carbide or boride is exposed on the surface.

[0052] その外に、炭化物または硼化素の粒子をショットピーユングのような手段でバイポー ラプレート表面に叩き付けて、不動態皮膜を貫通してめり込ませる方法もある。また、 バイポーラプレートの表層部に上記のような元素を浸透させ、適当な熱処理によって 表層部だけに炭化物または硼化物の粒子を生成させることもできる。 [0052] In addition, there is a method in which carbide or boride particles are struck against the surface of the bipolar plate by means such as shot-peening and penetrated through the passive film. Also, It is also possible to infiltrate the above-mentioned elements into the surface layer portion of the bipolar plate and generate carbide or boride particles only in the surface layer portion by an appropriate heat treatment.

[0053] 上記バイポーラプレート用部材の基体は、その最大肉厚部の厚みが 0.20mm以下 であり、かつ貫通孔、第 1の流路用溝および第 2の流路用溝がプレス成形加工、抜き 加工および射出成形加工のいずれ力、 1種以上により形成されたものが良い。これに より、より軽量で、よりコンパクトな燃料電池スタックを量産できる。バイポーラプレート 用部材の基体が厚いと、熱容量が大きくなり、燃料電池特性として求められる低温始 動性、スタート &ストップの際の温度追随性が悪くなる傾向がある。バイポーラプレー ト用部材の基体は、燃料電池スタックとしての構成、構造、強度が維持できるのであ れば、薄い方が望ましい。最大肉厚部の厚みの望ましい上限は、 0.12mmである。  [0053] The base of the bipolar plate member has a maximum thickness of 0.20 mm or less, and the through hole, the first flow path groove, and the second flow path groove are press-molded. It should be formed by one or more types of punching and injection molding processes. This allows mass production of lighter and more compact fuel cell stacks. If the substrate of the bipolar plate member is thick, the heat capacity increases, and the low temperature startability required for fuel cell characteristics and the temperature followability at the start and stop tend to deteriorate. The substrate of the bipolar plate member is preferably thin as long as the structure, structure and strength of the fuel cell stack can be maintained. A desirable upper limit for the thickness of the maximum wall thickness is 0.12 mm.

[0054] 上記プラスチックフィルム製面状成形体は、固体高分子形燃料電池内で樹脂成分 の溶出が少なく、長時間の使用に際してもクリープ強度の低下が小さぐフィルム厚 変化の小さいことが求められる。また、量産しやすぐ入手しやすいことも必要である。 更には、大量に使われることから、リサイクルのしゃすさも考慮する必要がある。従つ て、上記プラスチックフィルム製面状成形体としては、例えば、ポリエチレンテレフタレ ート(PET)、ポリエチレンナフタレート(PEN)、ポリテトラフルォロエチレン(PTF)、ま たはポリイミドなどがある。量産のしゃすさを考えると、コイル状に巻いた状態で入手 できることが望ましいが、厚みがある場合にはシート状であっても良い。また、これらの プラスチックフィルム製面状成形体中に金属微粉、導電性を付与した微細な樹脂粉 、カーボン粒子などが微細に分散していてもよい。  [0054] The plastic film planar molded body is required to have a small elution of the resin component in the polymer electrolyte fuel cell, a small decrease in creep strength even when used for a long time, and a small film thickness change. . In addition, it must be mass-produced and readily available. Furthermore, since it is used in large quantities, it is necessary to consider recycling. Accordingly, examples of the plastic film planar molded body include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polytetrafluoroethylene (PTF), and polyimide. . In consideration of mass production, it is desirable that it can be obtained in a coiled state, but if it is thick, it may be a sheet. Further, metal fine powder, fine resin powder imparted with conductivity, carbon particles, and the like may be finely dispersed in these plastic film sheet-like molded bodies.

[0055] 上記第 1の面には、表面接触抵抗を低減し、バイポーラプレート用部材である基体 の腐食を抑制するため、貴金属めつきを施してもよい。このとき、金または金合金など の貴金属めつきは、平均厚さが lOOnm以下であるのが良い。特に、 50nm以下が望ま しい。  [0055] The first surface may be provided with a noble metal plating in order to reduce surface contact resistance and suppress corrosion of the base body, which is a member for a bipolar plate. At this time, the noble metal plating such as gold or gold alloy should have an average thickness of lOOnm or less. In particular, 50 nm or less is desirable.

[0056] バイポーラプレート用部材では、めっきを必要とする面積が広いためにめつきコスト が過大となる。また、めっき欠陥がない状態にまでめっきすることは量産に不向きであ る。但し、めっきの平均厚さが薄くなるに従ってめつき欠陥が多くなる。即ち、ガルバ ニック腐食によるめつき欠陥部からのバイポーラプレート用部材の基体腐食が増加し 、貫通腐食に至る事態となりやすい。 [0056] The bipolar plate member has a large area that requires plating, so that the cost of fitting is excessive. In addition, it is not suitable for mass production to plate up to a state where there is no plating defect. However, as the average thickness of the plating decreases, the number of cling defects increases. In other words, the substrate corrosion of the bipolar plate member from the dent defect due to galvanic corrosion increases. , Which tends to lead to penetration corrosion.

[0057] 以上のことから、本発明者らは、表面接触抵抗改善に大きな効果が得られる貴金 属めっきを有効に活用する方策として、平均厚さが lOOnm以下のめっきを施すことが 極めて有効であることを見出した。なお、平均厚さの計算方法については、後段で説 明する。 [0057] From the above, the present inventors are extremely effective to apply plating with an average thickness of lOOnm or less as a measure for effectively utilizing noble metal plating that can provide a great effect in improving surface contact resistance. I found out. The method for calculating the average thickness will be described later.

[0058] 平均厚さが lOOnm以下の貴金属めつきの満たすべき要件は、下記の 3点である。  [0058] The following three points must be met for a noble metal plating having an average thickness of lOOnm or less.

[0059] (1)走査電子顕微鏡による表面観察で、めっきされた貴金属力 数匪から数十匪の 大きさの粒状で微細にマクロ的に均一分散していること [0059] (1) Plated precious metal force is observed in a surface with a scanning electron microscope.

(2)走査電子顕微鏡による表面直上観察で表面占有率として評価されるめつきされ た貴金属粒子による面積被覆率は 10〜90%であること、かつ、電気化学的な手法で あるサイクリックボルタンメトリ(CV法)により定量評価される面積被覆率が 10〜90%で あること  (2) The area coverage by the noble metal particles, which are evaluated as the surface occupancy rate as measured by observation directly above the surface with a scanning electron microscope, is 10 to 90%, and the cyclic voltane is an electrochemical technique. The area coverage quantitatively evaluated by the metric (CV method) must be 10-90%

(3)セロテープ (登録商標)剥離試験による密着性評価では、めっきされた貴金属粒 子が脱落しないこと  (3) Cello tape (Registered trademark) In adhesion evaluation by peel test, plated noble metal particles should not fall off

[0060] 貴金属粒子表面占有率の低下に伴!/、、ガルバニック腐食の原因である貴金属表 面電位とバイポーラプレート用部材の基体表面電位からなる混成電位が基体表面電 位に近づくので、貴金属めつきによるガルバニック腐食の程度が軽微になる。粒状で 微細にマクロ的に均一分散することもガルバニック腐食の程度を軽減するのに有効 である。  [0060] As the surface occupancy of the noble metal particles decreases! /, The mixed potential consisting of the surface potential of the noble metal that causes galvanic corrosion and the substrate surface potential of the bipolar plate member approaches the substrate surface potential. The degree of galvanic corrosion due to adhesion is minimal. It is also effective to reduce the degree of galvanic corrosion by finely and evenly dispersing in a granular and macroscopic manner.

[0061] 貴金属めつきの面積被覆率は、 10〜90%であるのが良い。面積被覆率が 10%未満 の場合、貴金属めつきを行う目的である表面接触抵抗の低減効果が不安定となり、 改善効果が認められにくくなる。一方、面積被覆率が 90%を超えると、露出するバイ ポーラプレート用部材の基体がめっき欠陥の様相となり、ガルバニック腐食を回避で きない場合がある。  [0061] The area coverage of the noble metal plating is preferably 10 to 90%. If the area coverage is less than 10%, the effect of reducing the surface contact resistance, which is the purpose of precious metal plating, becomes unstable, and the improvement effect becomes difficult to be recognized. On the other hand, if the area coverage exceeds 90%, the exposed base of the bipolar plate member may appear to be a plating defect, and galvanic corrosion may not be avoided.

[0062] 耐食性の観点からは、貴金属めつきの材料としては、金が最も望ましい。これは、固 体高分子形燃料電池内では貴金属の中でも金のみが唯一耐食的であるためである 。ただし、周知のごとく純金は軟質であるとともに、極めて高価である。めっき金属の 硬度を高めるため、めっき液の安定性を確保するため、あるいはめっき性を改善する ために通常のめっき液に添加されているような極微量の Fe、 In、 Ni、 Co、 Ag、 Cuおよ び Pdの 1種以上がめっき金属に含まれても良い。 [0062] From the viewpoint of corrosion resistance, gold is most preferable as the material for the noble metal plating. This is because, among solid polymer fuel cells, gold is the only corrosion-resistant material among the noble metals. However, as is well known, pure gold is soft and extremely expensive. To increase the hardness of the plating metal, to ensure the stability of the plating solution, or to improve the plating performance Therefore, the plating metal may contain one or more of trace amounts of Fe, In, Ni, Co, Ag, Cu, and Pd that are added to normal plating solutions.

[0063] ここで、第 1の面および第 2の面のうち少なくとも一方の面には、島状分散貴金属め つきが施されているのが望ましい。このとき、導電性金属化合物が占める部分以外の マトリクス表面の部分における島状分散貴金属めつきの厚さ力 S、下式で定義される平 均厚さで lOOnm以下であるのが望まし!/、。 [0063] Here, it is desirable that at least one of the first surface and the second surface has an island-like dispersed noble metal plating. At this time, the thickness force S of the island-like dispersed noble metal plating in the portion of the matrix surface other than the portion occupied by the conductive metal compound is preferably less than lOOnm in the average thickness defined by the following formula! /, .

平均厚さ(nm) =単位面積当たりの貴金属めつき付着量 (gん m2) X 107/めっき貴 金属比重 (gん m3) Average thickness (nm) = adhesion amount of precious metal per unit area (gm 2 ) X 10 7 / plating precious metal specific gravity (gm 3 )

[0064] これは、上記式で表される表面厚さが lOOnmを超えると、島状分散めつきであっても 耐食性低下が顕在化しやすいという問題が生じるおそれがあるからである。  [0064] This is because, when the surface thickness represented by the above formula exceeds lOOnm, there is a possibility that a problem that the corrosion resistance is likely to be manifested even when the island-like dispersion is attached.

[0065] また、導電性金属化合物の表面被覆率 Aおよび島状分散貴金属めつきの表面被 覆率 Bは、下記の関係式を満足するのがよい。 [0065] Further, the surface coverage A of the conductive metal compound and the surface coverage B of the island-like dispersed noble metal plating should satisfy the following relational expression.

5≤A (%)≤40  5≤A (%) ≤40

5 ≤B (%)≤ 90 -0.7A (%)  5 ≤B (%) ≤ 90 -0.7A (%)

A (%) + B (%)≤100%  A (%) + B (%) ≤100%

[0066] Aの値が 5未満の場合、安定して低!/、表面接触抵抗値が得られな!/、場合がある。 [0066] If the value of A is less than 5, the surface contact resistance value may not be obtained stably! /.

接触抵抗低減の観点からは Aの値は高!/、方がよ!/、が、 Aの値が 40を超える材料の 製造は困難であり、素材の圧延が困難となる。  From the viewpoint of reducing contact resistance, the value of A is high! /, But better! /, But it is difficult to produce a material with an A value exceeding 40, and rolling of the material becomes difficult.

[0067] Bの値が 5未満の場合、安定して低!/、表面接触抵抗値が得られな!/、場合がある。 [0067] When the value of B is less than 5, it may be stably low! / And the surface contact resistance value may not be obtained! /.

一方、 Bの値が 90— 0.7Aを超えると、貴金属で覆われた基材表面と、貴金属で覆わ れて!/、な!/、基材表面のガルバニック腐食が顕在化して、貴金属で覆われて!/、な!/、基 材表面から穴あき状の貫通腐食が顕在化しやすくなる。  On the other hand, when the value of B exceeds 90-0.7A, the substrate surface covered with the noble metal and the galvanic corrosion of the substrate surface covered with the noble metal becomes obvious and covered with the noble metal. It is easy to make perforated corrosion from the surface of the base material.

[0068] 島状分散貴金属めつきは、 0.1≤pH≤ 7.1の浴中でめっきされたものであるのがよい[0068] The island-like precious metal plating should be plated in a bath with 0.1≤pH≤7.1

。 pHが 0. 1未満の場合、めっきの際の基材の腐食が大きくなる場合がある。一方、 pHが 7.1を超えると、基材表面の不動体皮膜がめっきに際して不可避的に表面に残 るため、めっきの密着性が得られない場合がある。 . If the pH is less than 0.1, corrosion of the substrate during plating may increase. On the other hand, if the pH exceeds 7.1, the non-moving body film on the surface of the base material inevitably remains on the surface during plating, and thus the adhesion of the plating may not be obtained.

[0069] プラスチックフィルム製面状成形体によって形成される流路用溝の幅 1.20mm以下 であることが望ましい。これは、 1.20mmを超えると、バイポーラプレート用部材の基体 1S プラスチックフィルム製面状成形体の貼り付けに際して、変形して垂れて基体の 平坦度を維持することが難しくなるからである。このように平坦度を維持できないと、 バイポーラプレート積層体、セル構造体あるいは燃料電池とした際に、酸化剤ガス、 燃料ガスおよび冷媒の漏れの原因となる。望ましいのは 1.00mm以下である。 [0069] It is desirable that the width of the groove for the flow path formed by the plastic film planar molded body is 1.20 mm or less. If it exceeds 1.20mm, the base material for bipolar plate This is because it becomes difficult to maintain the flatness of the substrate when the 1S plastic film sheet-like molded body is attached. If the flatness cannot be maintained in this manner, the oxidant gas, the fuel gas and the refrigerant may leak when the bipolar plate laminate, the cell structure, or the fuel cell is used. Desirable is 1.00mm or less.

[0070] ノ ポーラプレート用部材の基体に形成される第 1の流路用溝および第 2の流路用 溝の幅は、広すぎると、膜電極接合体が流路用溝に垂れるおそれがある。その結果 、流路の断面形状が一様でなくなり、ガス流れが不均一となる場合がある。一方、狭 すぎると、燃料電池内で生成する水などにより閉塞する危険性がある。したがって、 ノ ィポーラプレート用部材の基体に形成される第 1の流路用溝および第 2の流路用 溝の幅の下限は 0.5mmとするのが望ましい。また、上限は 3mmとするのが望ましい。  [0070] If the widths of the first flow path groove and the second flow path groove formed on the substrate of the nopolar plate member are too wide, the membrane electrode assembly may hang down in the flow path groove. is there. As a result, the cross-sectional shape of the flow path is not uniform, and the gas flow may be non-uniform. On the other hand, if it is too narrow, there is a risk of clogging with water generated in the fuel cell. Therefore, it is desirable that the lower limit of the widths of the first flow path groove and the second flow path groove formed in the base of the nopolar plate member is 0.5 mm. The upper limit is preferably 3mm.

[0071] 接着層は、芳香族系炭化水素樹脂、ロジン系炭化水素樹脂またはテンペン系炭化 水素樹脂から選択された少なくとも 1種のタツキファイア一を含有することが望ましい。 これらは、燃料電池内で反応することなぐ溶出成分の少ない接着性能を有する樹 脂系として数少ない樹脂系である。必要に応じて、シリコン系樹脂などのその他樹脂 を含んでも良!/、が、タツキファイア一以外の樹脂の含有率は低!/、のが望まし!/、。  [0071] The adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin or a tempen hydrocarbon resin. These are resin systems that are few as resin systems that have adhesive performance with few eluted components that do not react in the fuel cell. If necessary, other resins such as silicon resin may be included! /, But it is desirable that the content of resins other than Tatsuki Fire is low! /.

[0072] (2)バイポーラプレート用部材の製造方法について  [0072] (2) Production method of bipolar plate member

ノ ポーラプレート用部材の製造方法には特に制約はない。例えば、下記のような 方法で製造すること力できる。以下、本発明に係るバイポーラプレート用部材の製造 方法を図 2、図 7および図 8を用いて説明する。  There are no particular restrictions on the method of manufacturing the nopolar plate member. For example, it can be manufactured by the following method. Hereinafter, a method for manufacturing a bipolar plate member according to the present invention will be described with reference to FIGS.

[0073] 図 2に示すように、例えば、プレス加工法などにより作製された基体 6と、接着層を 塗布した後に打ち抜き加工などにより製造されたプラスチックフィルム製面状成形体 7 -1および 7-2とを用意し、これらを重ね合わせた後、圧着して、本発明のバイポーラプ レート用部材を製造することができる。  [0073] As shown in FIG. 2, for example, a substrate 6 produced by a press working method, etc., and plastic film planar molded bodies 7-1 and 7- produced by stamping after applying an adhesive layer, etc. 2 are prepared, and these are superposed and then pressure-bonded to produce the bipolar plate member of the present invention.

[0074] また、図 7に示すように、例えば、基体 6にプラスチックフィルム製面状成形体 7を接 着させた後(図 7(a)参照)、これらをトムソン抜型などにより打ち抜き加工をして基体 6 と、プラスチックフィルム製面状成形体 7との積層体 8に流路用溝を形成させ(図 7(b) 参照)、その後、図 8に示すように、積層体 8を、予め貫通孔が形成された支持体 9に 貝占り付けることにより、本発明のバイポーラプレート用部材を製造することもできる。な お、支持体 9と基体 6とを併せて基体と呼ぶことができる。 [0074] Further, as shown in FIG. 7, for example, after the plastic film planar molded body 7 is attached to the substrate 6 (see FIG. 7 (a)), these are punched by a Thomson die or the like. Then, a channel groove is formed in the laminated body 8 of the base body 6 and the plastic film sheet-like molded body 7 (see FIG. 7 (b)). Thereafter, as shown in FIG. The member for a bipolar plate of the present invention can also be manufactured by occupying the shell 9 on the support 9 in which the through hole is formed. Na The support 9 and the substrate 6 can be collectively referred to as a substrate.

[0075] この方法によって製造されたバイポーラプレート用部材では、冷媒を供給するため の第 2の流路溝の全部をプラスチックフィルム製面状成形体 7で構成することになる。 また、図 8では、基体の片面にプラスチックフィルム製面状成形体を貼り付ける場合を 示している力 当然のことながら、反対の面には、ガス用の第 1の流路用溝が形成さ れる。第 1の流路用溝の形成方法としては、図 7に示す方法と同じように、基体 6とプ ラスチックフィルム製面状成形体 7との積層体 8に第 1の流路用溝を形成させた後、 支持体 9に貼り付ける方法でも良い。また、第 1の流路用溝を形成させた基体 6を支 持体 9に貼り付ける方法でもよい。  In the member for a bipolar plate manufactured by this method, the entire second flow path groove for supplying the refrigerant is constituted by the plastic film planar molded body 7. In addition, FIG. 8 shows the force when a plastic film planar molded body is affixed to one side of the substrate. Naturally, the first channel groove for gas is formed on the opposite side. It is. As a method for forming the first flow path groove, the first flow path groove is formed in the laminate 8 of the base body 6 and the plastic film sheet-like molded body 7 as in the method shown in FIG. Then, it may be affixed to the support 9. Alternatively, the base body 6 on which the first flow path groove is formed may be attached to the support body 9.

[0076] (3)バイポーラプレート積層体について  [0076] (3) Bipolar plate laminate

バイポーラプレートは、それ単体でも使用することができるし、多数のバイポーラプ レートを積層しても使用することができる。積層する場合には、できる限り部品点数を 減らすことがセットメーカにとって有益である。そのため、上記(1)で説明したバイポ ーラプレート用部材 2枚を積層したもの(以下、バイポーラプレート積層体と呼ぶ)を 一体として取り扱う場合がある。  The bipolar plate can be used alone or can be used by laminating many bipolar plates. When stacking, it is beneficial for set manufacturers to reduce the number of parts as much as possible. For this reason, there is a case where a laminate of the two bipolar plate members described in (1) above (hereinafter referred to as a bipolar plate laminate) is handled as a unit.

[0077] 図 9は、本発明に係るバイポーラプレート積層体の例を示す模式図である。図 9に 示すように、本発明に係るバイポーラプレート積層体は、接着層を介して 2枚のバイ ポーラプレート用部材 1-1、 1-2の第 2の面同士を当接させることにより冷媒の流路を 形成させて、製造すること力 Sできる。この接着層も、芳香族系炭化水素樹脂、ロジン 系炭化水素樹脂またはテンペン系炭化水素樹脂から選択された少なくとも 1種のタツ キファイア一を含有することが望ましレ、。  FIG. 9 is a schematic diagram showing an example of a bipolar plate laminate according to the present invention. As shown in FIG. 9, the bipolar plate laminate according to the present invention is a refrigerant by bringing the second surfaces of the two bipolar plate members 1-1 and 1-2 into contact with each other via an adhesive layer. It is possible to produce and produce a flow path. Desirably, the adhesive layer also contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.

[0078] 上記 2枚のバイポーラプレート用部材 1-1、 1-2は、図 9に示すように、同一形状であ るのが望ましい。このような構成とすれば、ノ ィポーラプレート用部材の製造コストを 低減することができるとともに、組み立て時の手間が激減する。  It is desirable that the two bipolar plate members 1-1 and 1-2 have the same shape as shown in FIG. With such a configuration, the manufacturing cost of the nopolar plate member can be reduced, and the labor for assembly can be drastically reduced.

[0079] 図 9に示すバイポーラプレート積層体においては、上面および下面には、それぞれ 酸化剤ガスおよび燃料ガスが流され、中間層(プラスチックフィルム製面状成形体の 層)の内部で、冷媒が流されることになる。具体的には、バイポーラプレート積層体の 上面に、膜電極接合体(図示しない)を貼り付け、更にその上面に、バイポーラプレ 一ト積層体、または図 1に示すバイポーラプレート用部材 1を貼り付けることにより、一 つの燃料電池セルが完成する。 [0079] In the bipolar plate laminate shown in Fig. 9, an oxidant gas and a fuel gas are allowed to flow on the upper surface and the lower surface, respectively, and the refrigerant is contained in the intermediate layer (the layer of the plastic film surface-molded product). Will be washed away. Specifically, a membrane electrode assembly (not shown) is attached to the upper surface of the bipolar plate laminate, and the bipolar plate is further applied to the upper surface. One fuel cell is completed by sticking the laminate 1 or the bipolar plate member 1 shown in FIG.

[0080] 図 10は、本発明に係るバイポーラプレート積層体の他の例を示す模式図である。  FIG. 10 is a schematic diagram showing another example of a bipolar plate laminate according to the present invention.

図 10に示すように、本発明に係るバイポーラプレート積層体は、例えば、接着層を介 して 2枚のバイポーラプレート用部材 1-3、 1-4の第 2の面同士を当接させることにより 冷媒の流路を形成させて、製造すること力 Sできる。このとき、冷媒の流路は、前掲の図 5に示したように、第 2の流路内で二手に分かれる。このため、補助流路から別々の 方向に向けて冷媒等が流動されることになるため、流動性確保に有利となる。  As shown in FIG. 10, the bipolar plate laminate according to the present invention, for example, makes the second surfaces of the two bipolar plate members 1-3 and 1-4 contact each other via an adhesive layer. Therefore, the manufacturing force S can be formed by forming the refrigerant flow path. At this time, the flow path of the refrigerant is divided into two in the second flow path as shown in FIG. For this reason, since the refrigerant and the like flow from the auxiliary flow path in different directions, it is advantageous for ensuring fluidity.

[0081] なお、図 10に示す例でも、図 9に示す例と同様、上記 2枚のバイポーラプレート用 部材 1-3、 1-4は、同一形状であるので、ノ ィポーラプレート用部材の製造コストを低 減することができるとともに、組み立て時の手間が激減する。  In the example shown in FIG. 10, as in the example shown in FIG. 9, the two bipolar plate members 1-3 and 1-4 have the same shape. The manufacturing cost can be reduced and the labor for assembly is drastically reduced.

[0082] (4)セル構造体について  [0082] (4) Cell structure

上記(3)に示したのと同様の理由で、膜電極接合体を上記バイポーラプレート積層 体 10に、接着層を介して積層したセル構造体を準備しておくのも良い。これにより、 セットメーカにおける作業効率が飛躍的に向上する。上記セル構造体は、複数セル で構成される燃料電池用のセル構造体としては、上記のセル構造体を複数枚積層し たものが望ましい。また、上記接着層も、芳香族系炭化水素樹脂、ロジン系炭化水素 樹脂またはテンペン系炭化水素樹脂から選択された少なくとも 1種のタツキファイア一 を含有することが望ましい。  For the same reason as described in (3) above, a cell structure in which a membrane electrode assembly is laminated on the bipolar plate laminate 10 via an adhesive layer may be prepared. This dramatically improves work efficiency in the set maker. As the cell structure for a fuel cell constituted by a plurality of cells, the cell structure is preferably a laminate of a plurality of the cell structures. The adhesive layer preferably contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin.

[0083] (5)固体高分子形燃料電池につ!/、て  [0083] (5) Solid polymer fuel cell! /

本発明に係る固体高分子形燃料電池は、上記いずれかのバイポーラプレート用部 材、バイポーラプレート積層体、セル構造体のうちの 1種以上を適宜組み合わせて構 成すること力 Sでさる。  The polymer electrolyte fuel cell according to the present invention can be configured with a force S by appropriately combining at least one of the above-mentioned bipolar plate members, bipolar plate laminates, and cell structures.

[0084] 例えば、単セルの固体高分子形燃料電池の場合、上記バイポーラプレート用部材 3枚と、ガスケット一体型膜電極接合体 1枚を用意し、 2枚のバイポーラプレート用部 材の第 2の面同士を貼り合わせて、冷媒用の流路を構成するとともに、その第 1の面 と、もう一枚のバイポーラプレート用部材の第 1の面との間で、膜電極接合体を挟み 込んで、貼り合わせることにより、燃料ガス用の流路と、酸化剤ガス用の流路を形成さ せること力 Sでさる。 [0084] For example, in the case of a single-cell solid polymer fuel cell, three bipolar plate members and one gasket-integrated membrane electrode assembly are prepared, and the second bipolar plate member 2 is prepared. These surfaces are bonded together to form a refrigerant flow path, and the membrane electrode assembly is sandwiched between the first surface and the first surface of the other bipolar plate member. Thus, a flow path for fuel gas and a flow path for oxidant gas are formed by bonding together. Use force S.

[0085] 同様に、上記のバイポーラプレート用部材、バイポーラプレート積層体、セル構造 体のうちの 1種以上を適宜組み合わせれば、複数セルの固体高分子形燃料電池を 製造すること力 Sでさる。  [0085] Similarly, if one or more of the above-mentioned bipolar plate members, bipolar plate laminates, and cell structures are appropriately combined, it is possible to manufacture a multi-cell solid polymer fuel cell with the force S. .

実施例 1  Example 1

[0086] バイポーラプレート用部材を以下の方法で製作し、燃料電池セルを構成してガスシ ール性能、締め付け性能および電池性能を評価した。  [0086] A member for a bipolar plate was manufactured by the following method, and a fuel battery cell was constructed to evaluate gas seal performance, fastening performance, and battery performance.

[0087] まず、表 1に示す厚み 30〜200 m、板幅 130mmの各素材コイルまたはシートを用 意し、最大荷重 80トンのアマダ製単動式クランクプレス機を用いたプレス成形またはト ムソン抜き型を用いた抜き加工により、有効流路部面積 80mm X 60mm、外形寸法 100 mm X 100mmのバイポーラプレート用部材の基体を製作した。プレス成形品の流路山 高さは 0.360mm± 0.010mmであった。基体の流路幅は 1.6mmとし、およびプラスチック フィルム製面状成形体の流路幅は 1.0mmとした。基体は必要に応じて潤滑油を除去 するための洗浄とアルカリ脱脂、表面調整のための酸洗いを実施した。  [0087] First, each material coil or sheet having a thickness of 30 to 200 m and a plate width of 130 mm shown in Table 1 was prepared, and press molding or Thomson using an Amada single-acting crank press with a maximum load of 80 tons. A base plate for a bipolar plate member having an effective flow path area of 80 mm X 60 mm and an external dimension of 100 mm X 100 mm was manufactured by punching using a punching die. The channel height of the press-formed product was 0.360 mm ± 0.010 mm. The channel width of the substrate was 1.6 mm, and the channel width of the plastic film surface-shaped molded body was 1.0 mm. The substrate was washed as necessary to remove the lubricating oil, alkali degreased, and pickled to adjust the surface.

[0088] 抜き加工法では、表 1に示した供試材に接着層を有するプラスチックフィルムを接 着した後に、トムソン抜型で打ち抜いて膜電極接合体に接する成形体を作製後、さら にそれを金属製あるいは射出成形された樹脂分を含有するカーボン製支持体上に 接着して流路を形成した。  [0088] In the punching method, after a plastic film having an adhesive layer is attached to the test material shown in Table 1, a molded body that is punched out by Thomson die and is in contact with the membrane electrode assembly is manufactured. A flow path was formed by bonding onto a carbon support containing a metal or injection-molded resin.

[0089] [表 1] [0089] [Table 1]

Figure imgf000020_0001
Figure imgf000020_0001

プレス成形法によって成形した基体については、そのガス流路面(第 1の面)に対し て裏側の面(第 2の面)に、表 2に示す種々のプラスチックフィルム製面状成形体を積 層してガスケットを構成した。プレス成形法によって成形した基体には、第 2の面の冷 媒の流動に用いられる第 2の流路用溝に沿って突起が形成される。従って、プラスチ ックフィルム製面状成形体の総厚みは、この突起の高さ ± 30 ^ mとなるように調整した 。接着層はいずれもタツキファイア一を用いた。 For the substrate molded by the press molding method, various plastic film planar molded products shown in Table 2 are stacked on the back surface (second surface) with respect to the gas flow path surface (first surface). A gasket was constructed. The substrate molded by the press molding method is not cooled on the second surface. A protrusion is formed along the second channel groove used for the flow of the medium. Therefore, the total thickness of the plastic film sheet-like molded body was adjusted so that the height of the protrusions was ± 30 ^ m. As the adhesive layer, Tatsuki Fire was used.

[表 2]  [Table 2]

Figure imgf000021_0001
Figure imgf000021_0001

[0092] 上記のようにして作製されたバイポーラプレート用部材をそれぞれ 2枚ずつ用意し、 第 1の面の間にガスケット一体型膜電極接合体を揷入し、その両側に金めつきした銅 製で、厚み 5mmの集電板を配した。バイポーラプレート用部材の第 2の面には、プラ スチックフィルム製面状成形体を介して集電板を接着した。さらに、その集電板の両 側からアルミ製で厚み 40mmの 2枚の板材を配して 12本のボルトにより締結して燃料 電池単セルを構成した。同様の方法により、 3セルスタック、 5セルスタックおよび 10セ ルスタックの燃料電池を構成した。  [0092] Two bipolar plate members prepared as described above were prepared, and the gasket-integrated membrane electrode assembly was inserted between the first surfaces, and the copper plated on both sides thereof. A current collector plate with a thickness of 5 mm was provided. A current collector plate was bonded to the second surface of the bipolar plate member via a plastic film surface-shaped body. Furthermore, two plate members made of aluminum and having a thickness of 40 mm were arranged from both sides of the current collector plate and fastened with 12 bolts to constitute a fuel cell single cell. By the same method, fuel cells of 3 cell stack, 5 cell stack and 10 cell stack were constructed.

[0093] このようにして作製した燃料電池について、下記の性能を調査した。  [0093] The following performance of the fuel cell produced in this way was investigated.

<面圧均一性〉  <Uniform surface pressure>

燃料電池セルの締め付け性能を評価するため、セル内に膜電極接合体とともに感 圧フィルム (富士フィルム製プレスケール)を揷入してセルを締結し、その後セルを解 体、感圧フィルムの発色からセル内部の面圧分布が均一かどうかを確認した。この結 果も表 3に併記する。なお、表 3中の 10は良好、 8はやや不良、但し実用可能な許容 レベルにあること、 5以下は不良であり適用困難であるということを意味する。実施例 では 5以下の評価はなかった。 To evaluate the fastening performance of the fuel cell, insert a pressure sensitive film (Fujifilm prescale) together with the membrane electrode assembly into the cell, fasten the cell, and then disassemble the cell. It was confirmed whether the surface pressure distribution inside the cell was uniform from the color of the body and pressure-sensitive film. The results are also shown in Table 3. In Table 3, 10 is good, 8 is slightly bad, but is at a practically acceptable level, and 5 and below means bad and difficult to apply. In the example, there was no evaluation of 5 or less.

[0094] <シール性〉  [0094] <Sealability>

燃料電池セルの燃料ガスまたは酸化剤ガスガス入口より指標として漏れチェックし 易い水素ガスを導入し、ガス出口を封止してセル内部の水素ガス圧を O. lMpa (ゲージ 圧)に保った状態で、セル外への水素ガスリークをガス検知器により確認した。その結 果を表 3に示す。なお、表 3中の 10は良好、 8はやや不良で一部に水素ガス漏れあ るが発電は可能であること、 5以下は不良であり適用困難であるということを意味する 。実施例では 5以下の評価はなかった。  Hydrogen gas that is easy to check for leaks is introduced from the fuel gas or oxidant gas gas inlet of the fuel cell, and the gas outlet is sealed to maintain the hydrogen gas pressure inside the cell at O. lMpa (gauge pressure). Then, hydrogen gas leakage outside the cell was confirmed by a gas detector. The results are shown in Table 3. In Table 3, 10 is good, 8 is slightly bad and hydrogen gas leaks in part, but power generation is possible, and 5 and below means bad and difficult to apply. In the examples, there was no evaluation of 5 or less.

[0095] <電池出力〉  [0095] <Battery output>

単セル燃料電池に燃料ガスおよび酸化剤ガスを流通し、電子負荷装置を接続した 状態で燃料電池を運転し、出力を測定した。その結果を表 3に併記する。なお、いず れの例においても、電流値は、 0.5Aん m2で一定とした。運転初期の出力電圧 (V)と 運転開始 100時間経過後の出力電圧 (V)を示す。出力電圧は高いほうが、性能が良 好であり、出力低下が少な!/ヽ方が電池性能は優れて!/、る。 Fuel gas and oxidant gas were circulated through the single cell fuel cell, and the fuel cell was operated with the electronic load connected, and the output was measured. The results are also shown in Table 3. In both examples, the current value was constant at 0.5 A · m 2 . Indicates the output voltage (V) at the beginning of operation and the output voltage (V) after 100 hours of operation. The higher the output voltage, the better the performance, and the lower the output drop! / The battery performance is better!

[0096] 製作したバイポーラプレート用部材の条件およびその確性試験結果を表 3に示す。  [0096] Table 3 shows the conditions of the manufactured bipolar plate member and the results of its accuracy test.

なお、合金 Νο·4、 5、 6および 7を除く各素材については、表面接触抵抗低減のための 平均厚み 40nmの金めつき処理を行った。  In addition, each material except alloys Νο · 4, 5, 6, and 7 was subjected to gold plating with an average thickness of 40 nm to reduce surface contact resistance.

[0097] [表 3] [0097] [Table 3]

表 3 Table 3

Figure imgf000023_0002
Figure imgf000023_0002

面圧均一性: 1 0 良好、 8 やや不良、但し実用可能な許容レベル、 5以下 不良、適用困難 ガスシール性: 10 良好、 8 やや不良、漏れあるが発電可能 、5以下 不良、適用困難 単セル電池出力: 運転開始 100時間後のセル電圧 (V)、高い電圧で、出力低下が少ない方が良い

Figure imgf000023_0001
Surface pressure uniformity: 1 0 Good, 8 Slightly poor, but acceptable level, 5 or less, poor, difficult to apply Gas seal property: 10 Good, 8 Slightly defective, leakable but can generate electricity, 5 or less Bad, difficult to apply Cell battery output: Cell voltage (V) 100 hours after start of operation, higher voltage, less output drop is better
Figure imgf000023_0001

実施例 2 Example 2

[0099] 表 1に示した素材のうち、合金 Νο· 1、 5および 10を基体としてめつき処理をしたものを 用意した。合金 No.10において析出している導電性金属析出物は Μ B型硼化物であ  [0099] Among the materials shown in Table 1, materials subjected to the staking treatment using Alloys 1, 5, and 10 as base materials were prepared. The conductive metal precipitates deposited in Alloy No. 10 are Μ B-type borides.

2  2

[0100] めっき処理は、下記の a〜cに示す 3通りの方法で行った。 [0100] The plating treatment was performed by the three methods shown in the following a to c.

[0101] a.めっき液として、 Coを含有する Auめっき液を用いた。鋼材の表面を脱脂、酸洗し た後、電解めつきした。めっきは室温で溶液を攪拌して行った。対極には Ptを用い、 電流密度 2A/dm2、通電時間は 0.3〜4500秒とした。 [0101] a. An Au plating solution containing Co was used as the plating solution. The surface of the steel material was degreased and pickled, and then electroplated. Plating was performed by stirring the solution at room temperature. Pt was used for the counter electrode, the current density was 2 A / dm 2 , and the energization time was 0.3 to 4500 seconds.

[0102] b.めっき液として、 Pdを含有する Auめっき液を用いた。鋼材を電解脱脂した後、フッ 酸洗浄、続いて硫酸洗浄、水洗浄の前処理を実施し、表面酸化物層を除去した鋼 材を、電解めつきに供した。めっきは室温で溶液を攪拌して行った。対極には Ptを用 い、電流密度 10 A/dm2、通電時間は 7〜75秒とした。 [0102] b. An Au plating solution containing Pd was used as the plating solution. After the steel material was electrolytically degreased, the steel material from which the surface oxide layer was removed was subjected to hydrofluoric acid cleaning, followed by sulfuric acid cleaning and water cleaning, and subjected to electrolytic plating. Plating was performed by stirring the solution at room temperature. Pt was used for the counter electrode, the current density was 10 A / dm 2 , and the energization time was 7 to 75 seconds.

[0103] cめっき液として、高純度 Auめっき液を用いた。鋼材の表面を脱脂、酸洗した後、 電解めつきした。めっきは 50°Cで溶液を攪拌して行った。対極には Ptを用い、電流密 度 0.2 A/dm2,通電時間は 12〜36秒とした。 [0103] A high-purity Au plating solution was used as the c plating solution. The steel surface was degreased, pickled, and then electrolyzed. Plating was performed by stirring the solution at 50 ° C. Pt was used for the counter electrode, the current density was 0.2 A / dm 2 , and the energization time was 12 to 36 seconds.

[0104] それぞれのバイポーラプレート用部材について、貴金属めつきの平均厚さおよび面 積被覆率と、貫通抵抗および塩水噴霧試験後の発銹の有無を調査した。 [0104] Each bipolar plate member was examined for the average thickness and area coverage of the noble metal plating, penetration resistance, and the presence or absence of glazing after the salt spray test.

[0105] <めっきの平均厚さ〉 [0105] <Average thickness of plating>

ノ ィポーラプレート用部材表面を蛍光 X線膜厚計で測定し、 5点の平均値を求めた The surface of the member for the nopolar plate was measured with a fluorescent X-ray film thickness meter, and the average value of 5 points was obtained.

Yes

[0106] くめつきの面積被覆率〉  [0106] Area coverage of creaking>

サイクリックボルタンメトリ(CV)を測定し、酸化一還元強度から算出した。  Cyclic voltammetry (CV) was measured and calculated from the oxidation-reduction strength.

[0107] <貫通抵抗〉 [0107] <Penetration resistance>

カーボンぺーパで挟んだ試料の抵抗から算出した。  It was calculated from the resistance of a sample sandwiched between carbon papers.

[0108] <塩水噴霧試験〉 [0108] <Salt spray test>

JIS Z 2371に準拠し、 35°C、 5%NaCl噴霧とし、試験時間は 24hとした。  In accordance with JIS Z 2371, 35 ° C, 5% NaCl spraying was performed, and the test time was 24 hours.

[0109] 基体およびめつき液の条件ならびに試験結果を表 4に示す。なお、参考のため、純 Auの評価結果を No.35に併記した。 [0110] [表 4] [0109] Table 4 shows the conditions of the substrate and the plating solution, and the test results. For reference, the evaluation results for pure Au are also shown in No. 35. [0110] [Table 4]

表 4  Table 4

Figure imgf000025_0001
Figure imgf000025_0001

*表面に導電性金属化合物を有するもの。  * Those with conductive metal compounds on the surface.

[0111] 表 4に示すように、被覆率が 90%を超えた No.26では、耐食性の劣化を起こし、バイ ポーラプレート用部材としての性能が劣化した。また、めっきを厚くし、平均めつき厚 が 2500讓となった No.27では、耐食性の劣化も起こさなくなる力 Au目付け量が非常 に多くコスト高となる。めっきが厚すぎる No.31では、めっきが剥離した。平均めつき厚 力 ¾94腿となった No.34では、面積被覆率が 90%を超えていなくとも耐食性の劣化を起 こし、バイボーラプレート用部材としての性能が劣化した。  [0111] As shown in Table 4, with No. 26 having a coverage rate exceeding 90%, the corrosion resistance deteriorated and the performance as a bipolar plate member deteriorated. In addition, No. 27, which has a thicker plating and an average plating thickness of 2500 mm, has a very large Au weight per unit area that does not cause deterioration of corrosion resistance, resulting in high costs. Plating is too thick No. 31 was peeled off. In No. 34, which had an average thickness of ¾94 thigh, the corrosion resistance deteriorated even if the area coverage did not exceed 90%, and the performance as a member of the bipolar plate deteriorated.

実施例 3  Example 3

[0112] 表 1の合金 No. l、 5および 10の化学組成を有し、厚み 100 / mのシート状のバイポー ラプレート用部材の基体を用意し、これらに、表 2の F1+F2+F3を用いる構成 (合計厚 み: 330mm)としたプラスチックフィルム製面状成形体を貼り合わせた。これらの貼合 わせ部材にトムソン抜き型を用いた抜き加工を実施した。このとき、プラスチックフィル ム製面状成形体で形成される流路幅を種々変更した。そして、各種バイポーラプレ ート用部材 3枚を積層し、燃料電池単セルを構成した。この燃料電池単セルについ て、上記と同じ方法で、流路幅による漏れへの影響 (シール性)を調査した。その結 果を表 5に示す。 [0112] A base material for a sheet-shaped bipolar plate member having a chemical composition of Alloy Nos. L, 5, and 10 in Table 1 and having a thickness of 100 / m was prepared, and F1 + F2 + in Table 2 was prepared. A plastic film planar molded body having a configuration using F3 (total thickness: 330 mm) was bonded. A punching process using a Thomson punching die was performed on these pasting members. At this time, the flow path width formed by the plastic film surface molded body was variously changed. Then, three members for various bipolar plates were laminated to form a single fuel cell. This fuel cell single cell In the same way as described above, the influence of the flow path width on leakage (sealability) was investigated. The results are shown in Table 5.

[0113] [表 5] [0113] [Table 5]

Figure imgf000026_0001
Figure imgf000026_0001

[0114] 表 5に示すように、いずれの材料においても、プラスチックフィルム製面状成形体に 形成した流路幅カ Sl.4mmであった Νο·39、 42および 45では、十分なシール性が得られ なかった。これらの例では、金属箔とプラスチックフィルム製面状成形体との接着時に 、金属箔に垂れが生じており、これが漏れの原因となった。 Νο.44では、許容範囲で はあるものの、他の材料の同じ流路幅である Νο.38および 41と比べて、漏れが多かつ た。第 1種チタンである合金 Νο.10の強度がステンレス鋼である合金 No. lおよび 5に比 ベて低いからである。  [0114] As shown in Table 5, in any of the materials, the channel width of Sl. 4 mm formed in the plastic film surface molded body was Slο · 39, 42 and 45, and sufficient sealing performance was obtained. It was not obtained. In these examples, sagging occurred in the metal foil when the metal foil and the plastic film surface-molded body were bonded, which caused leakage. In 44ο.44, there was more leakage compared to Νο.38 and 41, which were the same channel width of other materials, although it was acceptable. This is because the strength of alloy 1ο.10, which is the first type titanium, is lower than that of alloys No. 1 and 5, which are stainless steel.

実施例 4  Example 4

[0115] 表 1に示した素材のうち、導電性金属析出物は M B型硼化物を析出させた合金 No  [0115] Of the materials shown in Table 1, conductive metal precipitates are alloys with MB boride precipitated.

2  2

•1、 4〜7を素材として、各種のバイポーラプレート用部材を作製する実験を行った。  • Experiments were conducted to produce various bipolar plate members using materials 1 and 4-7.

[0116] めっき処理は、下記の d〜fに示す 3通りの方法で行った。 [0116] The plating treatment was performed by three methods shown in the following d to f.

[0117] d.素材の表面を有機溶剤による脱脂洗浄、アルカリ脱脂、水洗浄の後、金ストライク めっき液(ρΗ0·6)中で 1段目のめっき処理をした後、 Coを含有する Auめっき液(ρΗ4. [0117] d. After the surface of the material is degreased and washed with an organic solvent, alkali degreased, and water washed, the first step of plating in a gold strike plating solution (ρΗ6), followed by Au plating containing Co Liquid (ρΗ4.

3)中で 2段目のめつき処理をした。二段目のめつき処理は、電位制御しつつ行った。 めっきは室温〜 60°Cの温度範囲内で液攪拌しつつ行った。対極には Ptを用い、 2段 目の設定電流密度は 2A/dm2以下、通電時間は 0.5〜25秒であった。 3) In the second stage, the second staking process was performed. The second stage tacking process was performed while controlling the potential. Plating was performed with liquid stirring within a temperature range of room temperature to 60 ° C. Pt was used for the counter electrode, the set current density in the second stage was 2 A / dm 2 or less, and the energization time was 0.5 to 25 seconds.

[0118] e.めっき液として、高純度 Auめっき液 (pH6.8)を用いた。鋼材の表面を有機溶剤脱 脂洗浄、アルカリ脱脂、水洗浄後、表面に存在している不動態皮膜調整のための酸 洗を行った後、電位制御をしつつ、電解めつきした。めっきは 50°Cで溶液攪拌しつつ 行った。対極には Ptを用い、標準の電流密度 0.2 A/dm2,通電時間は 2.5〜25秒であ つた。 [0118] e. A high-purity Au plating solution (pH 6.8) was used as the plating solution. The surface of the steel was washed with organic solvent, degreased with alkali, washed with water, then pickled to adjust the passive film present on the surface, and then electroplated while controlling the potential. Plating was performed while stirring the solution at 50 ° C. Pt was used for the counter electrode, the standard current density was 0.2 A / dm 2 , and the energization time was 2.5 to 25 seconds.

[0119] f.めっき液として、 Pdを含有する Auめっき液 (pH6.9)を用いた。鋼材の表面を有機溶 剤脱脂洗浄、アルカリ脱脂、水洗浄後、表面に存在している不動態皮膜調整のため の酸洗を行った後、電位制御をしつつ、電解めつきした。めっきは 55°Cで溶液を攪拌 しつつ行った。対極には Ptを用い、標準の電流密度 0.2 A/dm2,通電時間は 10〜20 禾少とした。 F. An Au plating solution (pH 6.9) containing Pd was used as the plating solution. The surface of the steel was washed with organic solvent, degreased with alkali, washed with water, then pickled to adjust the passive film present on the surface, and then electroplated while controlling the potential. Plating was performed while stirring the solution at 55 ° C. Pt was used for the counter electrode, the standard current density was 0.2 A / dm 2 , and the energization time was 10-20 min.

[0120] それぞれのバイポーラプレート用部材について、貴金属めつきの平均厚さ、面積被 覆率、東レ製カーボンぺーパとの初期接触抵抗および促進劣化耐久試験後での接 触抵抗、ならびに、塩水噴霧試験後の発銹の有無を調査した。  [0120] For each bipolar plate member, average thickness of precious metal plating, area coverage, initial contact resistance with carbon paper made by Toray, contact resistance after accelerated deterioration durability test, and salt spray test The presence or absence of later occurrence was investigated.

[0121] <めっきの平均厚さ〉  [0121] <Average thickness of plating>

ノ ィポーラプレート用部材表面を蛍光 X線膜厚計で測定し、 5点の平均値を求めた The surface of the member for the nopolar plate was measured with a fluorescent X-ray film thickness meter, and the average value of 5 points was obtained.

Yes

[0122] くめつきの面積被覆率〉  [0122] Area coverage of creaking>

走査電気顕微鏡による観察を行!/ \めっき部分の面積を画像解析によって測定し た。  Observation with a scanning electric microscope! / \ The area of the plated part was measured by image analysis.

[0123] <初期接触抵抗および促進劣化耐久試験後接触抵抗〉  [0123] <Initial contact resistance and contact resistance after accelerated aging test>

初期抵抗は、めっき直後の状態、促進劣化耐久試験後の抵抗は、燃料電池内環 境模擬条件として設定した 70°C、 pH3硫酸調整水溶液中に lV(vs.RHE)で 24時間保 持した後の状態での測定結果を用いた。 V、ずれも東レ製市販カーボンぺーパで挟ん だ試料の抵抗から算出した。  The initial resistance was maintained immediately after plating, and the resistance after accelerated degradation durability test was maintained at 70 ° C, pH3 sulfuric acid adjusted aqueous solution set as simulated conditions in the fuel cell for 24 hours at lV (vs.RHE). The measurement result in the later state was used. V and deviation were also calculated from the resistance of a sample sandwiched between Toray's commercially available carbon paper.

[0124] なお、金相当の抵抗値を示す場合には〇、金めつきを施す前と同じレベルの抵抗 値を示す場合には▲、導電性化合物が鋼表面に露出していない通常 Type316L相 当の場合には Xとして評価した。表 6中の( )内の数字は負荷加重 15kgf/cm2にお ける実測値 (m Ω cm2)である。 [0124] It should be noted that a resistance value equivalent to gold is indicated as ◯, and a resistance value at the same level as that before gold plating is indicated as ▲. In this case, it was evaluated as X. The numbers in parentheses in Table 6 are the actual measurements (mΩcm 2 ) at a load weight of 15 kgf / cm 2 .

[0125] <塩水噴霧試験〉 [0125] <Salt spray test>

JIS Z 2371に準拠し、 35°C、 5%NaCl噴霧とし、試験時間は 24hとした。赤鯖の発生 程度で比較評価した。金めつきを行わない状態では、基体はいずれも赤鯖が発生し ない腐食環境である。  In accordance with JIS Z 2371, 35 ° C, 5% NaCl spraying was performed, and the test time was 24 hours. A comparative evaluation was made based on the degree of occurrence of red coral. In the state where no gold plating is performed, all the substrates are in a corrosive environment in which red coral is not generated.

[0126] なお、表 6では、赤鯖の発生状況を 10段階で、数字が大きいほど状況が悪化して いるものとして評価した。即ち、 1は赤鯖が全く発生していな力 たものを、 2は表面に 変色が認められるものの赤鯖が発生しな力 たものを、 3はめつき欠陥に起因する流 れ赤鯖が発生したものを、 5以上は、不特定箇所からの流れ赤鯖が発生したものをそ れぞれ意味する。  [0126] In Table 6, the occurrence status of red coral was evaluated in 10 stages, and the larger the number, the worse the situation. That is, 1 is a force that does not cause red wrinkles at all, 2 is a force that causes discoloration on the surface but does not generate red wrinkles, and 3 a flow red wrinkle due to a fitting defect occurs. 5 or more means that the red flow from the unspecified part has occurred.

[0127] 試験結果を表 6に示す。  [0127] Table 6 shows the test results.

[0128] [表 6] [0128] [Table 6]

表 6 Table 6

Figure imgf000029_0001
Figure imgf000029_0001

表 6に示すように、本発明例ではいずれも、良好な接触抵抗性能および塩水噴霧 試験結果が得られた。導電性金属化合物が表面に存在してレ、なレ、汎用鋼である合 金 No. lを用いた例では、初期接触抵抗が高いとともに促進劣化試験後の接触抵抗 も顕著に見劣りする。促進劣化試験前後における接触抵抗の変化は、表面に付着し た腐食生成物による劣化と判断される。この例では、塩水噴霧試験でも赤鯖を含む 劣化が認められた。 As shown in Table 6, in all of the inventive examples, good contact resistance performance and salt spray test results were obtained. If conductive metal compounds are present on the surface, In the example using gold No. l, the initial contact resistance is high and the contact resistance after the accelerated deterioration test is significantly inferior. The change in contact resistance before and after the accelerated degradation test is considered to be degradation due to corrosion products adhering to the surface. In this example, deterioration including red coral was also observed in the salt spray test.

[0130] なお、合金 No. lは、巿中から入手した Type316Lの光輝焼鈍材(BA仕様)であり、酸 洗処理した後に用いた。金めつきまたは金合金めつきを施した No.47〜49では、初期 の接触抵抗は改善している力 促進劣化試験後ではめつきが消失し、しかも、表面 接触抵抗値が上昇して No. lと同等力、、若干見劣りした。  [0130] Alloy No. l is a Type316L bright annealed material (BA specification) obtained from Saga, and was used after pickling. In Nos. 47 to 49 with gold or gold alloy plating, the initial contact resistance is improved. After the accelerated accelerated test, the adhesion disappears and the surface contact resistance value increases. The same power as l, slightly inferior.

[0131] めっきの消失(脱落)は、めっき直下のマトリクスがめっきされている金または金合金 粒子との異種金属接触腐食 (ガルバニック腐食)により腐食したことによると判断でき る。 目視で観察しても、脱落は確認できるほど顕著であった。塩水噴霧試験において も、めっき欠陥からと思われる流れ鯖が認められ、局所的にはめつき前の素材である 合金 No. lよりも顕著な赤鯖傾向が観察された。  [0131] The disappearance (dropping) of the plating can be judged to be due to the corrosion of the matrix immediately below the plating caused by different metal contact corrosion (galvanic corrosion) with the plated gold or gold alloy particles. Even when visually observed, the dropout was so remarkable that it could be confirmed. Also in the salt spray test, flow defects that were thought to be due to plating defects were observed, and a noticeable tendency to red lines was observed compared to Alloy No. 1 which was a material before being fitted locally.

[0132] 一方、導電性金属化合物が表面に露出していた No.50〜80では、格段に優れた挙 動が認められ、特に、本発明例では顕著であった。合金 No.4〜7の素材では、露出し ている導電性金属化合物の耐食性はマトリクスに比較して優れていることが既に確認 されている力 金または金合金めつきにより覆われたマトリクス表面の耐食性が顕著 に改善されたことで、耐食性と優れた接触抵抗が両立した(実施例 No.50、 57、 70、 77 参照)。  [0132] On the other hand, Nos. 50 to 80 in which the conductive metal compound was exposed on the surface showed markedly superior behavior, particularly in the examples of the present invention. In the materials of Alloy Nos. 4-7, the corrosion resistance of the exposed conductive metal compound has already been confirmed to be superior to that of the matrix. The corrosion resistance has been remarkably improved, so that both corrosion resistance and excellent contact resistance have been achieved (see Examples No. 50, 57, 70, 77).

[0133] ここで、 No.2〜4で見られたようなガルバニック腐食が認められない理由としては、下 記のものが挙げられる。  [0133] Here, the reason why the galvanic corrosion as seen in Nos. 2 to 4 is not observed is as follows.

[0134] (1)露出している導電性金属化合物そのものの耐食性が良好であること [0134] (1) The exposed conductive metal compound itself has good corrosion resistance.

(2)導電性金属析出物の電位はマトリクスとほぼ同等であること  (2) The potential of the conductive metal deposit should be almost equal to that of the matrix

(3)貴金属めつきが島状に微細分散するめつき形態であること  (3) Noble metal plating is a form of plating that is finely dispersed in islands.

[0135] No.67は、平均厚さが lOOnmを超える例である。この例では、貴金属めつきがされて いる表面比率が非常に高いが、残留するミクロ的なめっき欠陥からの腐食傾向が目 立っため、赤鯖が発生したものと考えられる。  [0135] No. 67 is an example in which the average thickness exceeds lOOnm. In this example, the surface ratio with precious metal plating is very high, but it is considered that red coral has occurred due to the tendency of corrosion from the remaining microscopic plating defects.

産業上の利用可能性 本発明によれば、酸化剤ガス、燃料ガスおよび冷媒をリークさせず、速やかに流動 させることができる膜電極接合体を用いた固体高分子形燃料電池を提供することが できる。また、本発明によれば、量産しやすぐ燃料電池の軽量化および小型化も実 現可能である。 Industrial applicability According to the present invention, it is possible to provide a polymer electrolyte fuel cell using a membrane electrode assembly that can quickly flow without leaking oxidant gas, fuel gas, and refrigerant. Further, according to the present invention, it is possible to reduce the weight and size of the fuel cell immediately after mass production.

Claims

請求の範囲 The scope of the claims [1] 固体高分子形燃料電池のバイポーラプレート用部材であって、酸化剤ガス、燃料 ガスおよび冷媒をそれぞれの流路内に流通するための貫通孔と、酸化剤ガスまたは 燃料ガスを流動させるための第 1の流路用溝と、冷媒を流動させるための第 2の流路 用溝とを有し、第 1の流路用溝を形成させた第 1の面および第 2の流路用溝を形成さ せた第 2の面のうち、少なくとも第 2の面には、プラスチックフィルム製面状成形体が 接着層を介して貼り付けられ、このプラスチックフィルム製面状成形体には、少なくと も冷媒を流路内に流通するための貫通孔が形成されていることを特徴とするバイポ ーラプレート用部材。  [1] A member for a bipolar plate of a polymer electrolyte fuel cell, which has a through hole for flowing an oxidant gas, a fuel gas and a refrigerant into each flow path, and a flow of the oxidant gas or the fuel gas A first channel and a second channel having a first channel groove for forming a first channel groove and a second channel groove for allowing a refrigerant to flow Of the second surface on which the groove for forming is formed, a plastic film planar molded body is attached to at least the second surface via an adhesive layer, and the plastic film planar molded body includes A bipolar plate member, wherein at least a through-hole for flowing the refrigerant into the flow path is formed. [2] ノ ィポーラプレート用部材の基体力 ステンレス鋼、高合金鋼、チタン、チタン合金 [2] Base strength of members for nanopolar plates Stainless steel, high alloy steel, titanium, titanium alloy 、アルミニウム、アルミ合金またはこれらのクラッドからなることを特徴とする請求項 1に 記載のバイポーラプレート用部材。 The bipolar plate member according to claim 1, wherein the member is made of aluminum, aluminum alloy, or a clad thereof. [3] ステンレス鋼が、表面に導電性の M C型、 M C型、 M C型および MC型の炭化  [3] Stainless steel has a conductive carbon type M, M C, M C and MC 23 6 4 2  23 6 4 2 物系金属化合物ならびに M B型の硼化物系金属化合物のうちの 1種以上が露出し  At least one of the metal-based metal compound and the MB type boride-based metal compound is exposed. 2  2 ているステンレス鋼であることを特徴とする請求項 2に記載のバイポーラプレート用部 材。  The bipolar plate member according to claim 2, wherein the member is a stainless steel. ただし、 Mは、炭化物もしくは硼化物を形成する金属元素である。  However, M is a metal element that forms carbide or boride. [4] バイポーラプレート用部材の基体は、その最大肉厚部の厚みが 0.20mm以下であり 、かつ、貫通孔、第 1の流路用溝および第 2の流路用溝がプレス成形加工、抜き加工 および射出成形加工のいずれ力、 1種以上により形成されたものであることを特徴とす る請求項 1から 3までのいずれかに記載のバイポーラプレート用部材。 [4] The base of the bipolar plate member has a maximum thickness of 0.20 mm or less, and the through hole, the first flow path groove and the second flow path groove are press-molded. The bipolar plate member according to any one of claims 1 to 3, wherein the member is formed by one or more kinds of force of punching and injection molding. [5] プラスチックフィルム製面状成形体の基体が、ポリエチレンテレフタレート(PET)、 ポリエチレンナフタレート(PEN)、ポリテトラフルォロェチンレン(PTF)またはポリイミ ドであることを特徴とする請求項 1から 4までのいずれかに記載のバイポーラプレート 用部材。 [5] The substrate of the plastic film planar molded article is polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polytetrafluoroetylene (PTF), or polyimide. To 4 for bipolar plates. [6] プラスチックフィルム製面状成形体が、第 1もしくは第 2の流路用溝の全部または一 部が形成されたものであることを特徴とする請求項 1から 5までのいずれかに記載の ノ ィポーラプレート用部材。 [6] The planar molded body made of plastic film according to any one of claims 1 to 5, wherein all or part of the first or second channel groove is formed. Nopolar plate member. [7] プラスチックフィルム製面状成形体は、貫通孔、または、貫通孔と第 1の流路用溝お よび第 2の流路用溝の 1つ以上とを形成したプラスチックフィルムを複数枚積層したも のであり、少なくとも 1枚のプラスチックフィルムに形成された貫通孔、第 1の流路用溝 および第 2の流路用溝の 1つ以上の形状力 S、他のプラスチックフィルムに形成された 貫通孔、第 1の流路用溝および第 2の流路用溝それぞれの形状と異なることを特徴と する請求項 1から 6までのいずれかに記載のバイポーラプレート用部材。 [7] The plastic film planar molded product is a laminate of a plurality of plastic films formed with through holes or through holes and one or more of the first flow path grooves and the second flow path grooves. Through-holes formed in at least one plastic film, one or more shape forces S of the first flow path groove and the second flow path groove, formed in another plastic film 7. The bipolar plate member according to claim 1, wherein each of the through holes, the first flow path groove, and the second flow path groove has a different shape. [8] プラスチックフィルム面状成形体に形成された貫通孔と第 2の流路用溝との間には 、複数の出口を有する流路用溝を備えることを特徴とする請求項 6または 7に記載の ノ ィポーラプレート用部材。  [8] The flow path groove having a plurality of outlets is provided between the through hole formed in the plastic film planar molded body and the second flow path groove. A member for a nopolar plate as described in 1. [9] 第 1の面には、平均厚さが lOOnm以下であり、面積被覆率が 10〜90%である貴金属 めっきを施されて!/、ることを特徴とする請求項 1から 8までの!/、ずれかに記載のバイポ ーラプレート用部材。  [9] The first surface according to any one of claims 1 to 8, wherein the first surface is plated with a noble metal having an average thickness of lOOnm or less and an area coverage of 10 to 90%! / The components for bipolar plates as described in! /. [10] 第 1の面および第 2の面のうち少なくとも一方の面には、島状分散貴金属めつきが 施されており、導電性金属化合物が占める部分以外のマトリクス表面の部分における 島状分散貴金属めつきの厚さが、下式で定義される平均厚さで lOOnm以下であること を特徴とする請求項 1から 8までのいずれかに記載のバイポーラプレート用部材。 平均厚さ(nm) =単位面積当たりの貴金属めつき付着量 (gん m2) X 107/めっき貴 金属比重 (gん m3) [10] At least one of the first surface and the second surface is provided with island-like dispersed noble metal plating, and island-like dispersion in a portion of the matrix surface other than the portion occupied by the conductive metal compound The member for a bipolar plate according to any one of claims 1 to 8, wherein the thickness of the noble metal plating is not more than lOOnm as an average thickness defined by the following formula. Average thickness (nm) = adhesion amount of precious metal per unit area (gm 2 ) X 10 7 / plating precious metal specific gravity (gm 3 ) [11] 貴金属が、金または金合金である請求項 9または 10に記載のバイポーラプレート用 部材。  [11] The bipolar plate member according to [9] or [10], wherein the noble metal is gold or a gold alloy. [12] 導電性金属化合物の表面被覆率 Aおよび島状分散貴金属めつきの表面被覆率 B が下記の関係式を満足することを特徴とする請求項 10または 11に記載のバイポーラ プレート用部材。  12. The bipolar plate member according to claim 10 or 11, wherein the surface coverage A of the conductive metal compound and the surface coverage B of the island-like dispersed noble metal plating satisfy the following relational expression. 5≤A (%)≤40  5≤A (%) ≤40 5 ≤B (%)≤ 90 -0.7A (%)  5 ≤B (%) ≤ 90 -0.7A (%) A (%) + B (%)≤100%  A (%) + B (%) ≤100% [13] 島状分散貴金属めつきが、 0· 1≤ρΗ≤ 7.1の浴中でめっきされたものであることを特 徴とする請求項 9から 12に記載のバイポーラプレート用部材。 [13] The bipolar plate member according to any one of [9] to [12], wherein the island-shaped dispersed precious metal plating is plated in a bath of 0 · 1≤ρΗ≤7.1. [14] プラスチックフィルム製面状成形体によって形成される流路用溝の幅力 S、 1.20mm 以下であることを特徴とする請求項 1から 13までのいずれかに記載のバイポーラプレ ート用部材。 [14] The bipolar plate according to any one of claims 1 to 13, wherein the width force S of the channel groove formed by the plastic film planar molded body is 1.20 mm or less. Element. [15] 接着層が、芳香族系炭化水素樹脂、ロジン系炭化水素樹脂またはテンペン系炭化 水素樹脂から選択された少なくとも 1種のタツキファイア一を含有することを特徴とす る請求項 1から 14までのいずれかに記載のバイポーラプレート用部材。  [15] The adhesive layer contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin. The member for bipolar plates as described in any of the above. [16] 請求項 1から 15までのいずれかに記載のバイポーラプレート用部材 2枚を用い、接 着層を介して第 2の面同士を当接させることにより冷媒の流路を形成させたことを特 徴とするバイポーラプレート積層体。 [16] A flow path for the refrigerant is formed by using the two members for a bipolar plate according to any one of claims 1 to 15 and bringing the second surfaces into contact with each other through the adhesive layer. Bipolar plate laminate featuring [17] 2枚のバイポーラプレートが、同一形状であることを特徴とする請求項 16記載のバ ィポーラプレート積層体。 17. The bipolar plate laminate according to claim 16, wherein the two bipolar plates have the same shape. [18] 接着層が、芳香族系炭化水素樹脂、ロジン系炭化水素樹脂またはテンペン系炭化 水素樹脂から選択された少なくとも 1種のタツキファイア一を含有することを特徴とす る請求項 16または 17に記載のバイポーラプレート積層体。 18. The adhesive layer contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin. 2. A bipolar plate laminate according to 1. [19] 固体高分子形燃料電池のセル構造体であって、接着層を介して、請求項 16から 1[19] A cell structure of a polymer electrolyte fuel cell, wherein the cell structure is formed through an adhesive layer. 8までのいずれかに記載のバイポーラプレート積層体と、膜電極接合体とを積層した ことを特徴とするセル構造体。 9. A cell structure comprising a laminate of the bipolar plate laminate according to any one of 8 and a membrane electrode assembly. [20] 接着層を介して、請求項 19に記載のセル構造体を複数枚積層したことを特徴とす るセル構造体。 [20] A cell structure comprising a plurality of the cell structures according to claim 19 laminated through an adhesive layer. [21] 接着層が、芳香族系炭化水素樹脂、ロジン系炭化水素樹脂またはテンペン系炭化 水素樹脂から選択された少なくとも 1種のタツキファイア一を含有することを特徴とす る請求項 19または 20に記載のセル構造体。  [21] The adhesive layer contains at least one tackifier selected from an aromatic hydrocarbon resin, a rosin hydrocarbon resin, or a tempen hydrocarbon resin. The cell structure described in 1. [22] 請求項 1から 15までのいずれかに記載のバイポーラプレート用部材、請求項 16か ら 18までのいずれかに記載のバイポーラプレート積層体、請求項 19から 21までのい ずれかに記載のセル構造体のうちの 1種以上で構成されることを特徴とする固体高 分子形燃料電池。  [22] The member for a bipolar plate according to any one of claims 1 to 15, the bipolar plate laminate according to any one of claims 16 to 18, and the member according to any one of claims 19 to 21 A solid polymer fuel cell comprising one or more of the cell structures.
PCT/JP2007/066342 2006-08-23 2007-08-23 Bipolar plate member, bipolar plate layered body, cell structure, and solid polymer fuel cell Ceased WO2008023755A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2006-227075 2006-08-23
JP2006227075 2006-08-23
JP2006-270426 2006-10-02
JP2006270426A JP2008078104A (en) 2006-08-23 2006-10-02 Bipolar plate member, bipolar plate laminate, cell structure, and polymer electrolyte fuel cell

Publications (1)

Publication Number Publication Date
WO2008023755A1 true WO2008023755A1 (en) 2008-02-28

Family

ID=39106839

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2007/066342 Ceased WO2008023755A1 (en) 2006-08-23 2007-08-23 Bipolar plate member, bipolar plate layered body, cell structure, and solid polymer fuel cell

Country Status (3)

Country Link
JP (1) JP2008078104A (en)
TW (1) TW200835034A (en)
WO (1) WO2008023755A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3016084A1 (en) * 2014-01-02 2015-07-03 Commissariat Energie Atomique ELECTRICAL AND FLUIDIC INTERCONNECTOR FOR EHT ELECTROLYSET OR SOFC FUEL CELL
EP3611776A1 (en) * 2018-08-17 2020-02-19 Hyundai Motor Company Battery module

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5590008B2 (en) 2011-11-14 2014-09-17 日本軽金属株式会社 Current collecting plate for fuel cell and manufacturing method thereof
JP2014205115A (en) 2013-04-12 2014-10-30 ソニー株式会社 Method of producing channel device and channel device
KR20160060681A (en) * 2013-09-23 2016-05-30 록히드 마틴 어드밴스드 에너지 스토리지, 엘엘씨 Bipolar plate design with non-conductive picture frame
ES2688098T3 (en) * 2014-04-15 2018-10-30 Jfe Steel Corporation Stainless steel sheet for polymer electrolyte fuel cell separator
US10418647B2 (en) 2015-04-15 2019-09-17 Lockheed Martin Energy, Llc Mitigation of parasitic reactions within flow batteries
WO2017026104A1 (en) * 2015-08-12 2017-02-16 Jfeスチール株式会社 Metal plate for separator of polymer electrolyte fuel cell, and metal plate for producing same
CA2994424C (en) 2015-08-19 2023-06-27 Lockheed Martin Advanced Energy Storage, Llc Solids mitigation within flow batteries
US10381674B2 (en) 2016-04-07 2019-08-13 Lockheed Martin Energy, Llc High-throughput manufacturing processes for making electrochemical unit cells and electrochemical unit cells produced using the same
US10147957B2 (en) 2016-04-07 2018-12-04 Lockheed Martin Energy, Llc Electrochemical cells having designed flow fields and methods for producing the same
US10109879B2 (en) 2016-05-27 2018-10-23 Lockheed Martin Energy, Llc Flow batteries having an electrode with a density gradient and methods for production and use thereof
US10403911B2 (en) 2016-10-07 2019-09-03 Lockheed Martin Energy, Llc Flow batteries having an interfacially bonded bipolar plate-electrode assembly and methods for production and use thereof
US10573899B2 (en) 2016-10-18 2020-02-25 Lockheed Martin Energy, Llc Flow batteries having an electrode with differing hydrophilicity on opposing faces and methods for production and use thereof
US10581104B2 (en) 2017-03-24 2020-03-03 Lockheed Martin Energy, Llc Flow batteries having a pressure-balanced electrochemical cell stack and associated methods
WO2023219648A1 (en) 2022-05-09 2023-11-16 Lockheed Martin Energy, Llc Flow battery with a dynamic fluidic network

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09134732A (en) * 1995-11-10 1997-05-20 Tanaka Kikinzoku Kogyo Kk Thin conductive gas impermeable substrate, manufacturing method thereof, fuel cell stack constituent member, and fuel cell stack
JPH11283637A (en) * 1998-03-27 1999-10-15 Denso Corp Fuel cell
JP2000323151A (en) * 1999-05-12 2000-11-24 Matsushita Electric Ind Co Ltd Fuel cell and method of manufacturing the same
JP2003193206A (en) * 2002-12-02 2003-07-09 Sumitomo Metal Ind Ltd Stainless steel for separator of polymer electrolyte fuel cell and polymer electrolyte fuel cell
WO2004013923A1 (en) * 2002-07-31 2004-02-12 Sfc Smart Fuel Cell Ag Plate elements for fuel cell stacks
JP2005142155A (en) * 2003-10-31 2005-06-02 Snecma Moteurs Fuel cell structure

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4498664B2 (en) * 2002-05-15 2010-07-07 大日本印刷株式会社 Separator member for flat-type polymer electrolyte fuel cell and polymer electrolyte fuel cell using the separator member
JP4327489B2 (en) * 2003-03-28 2009-09-09 本田技研工業株式会社 Metal separator for fuel cell and manufacturing method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09134732A (en) * 1995-11-10 1997-05-20 Tanaka Kikinzoku Kogyo Kk Thin conductive gas impermeable substrate, manufacturing method thereof, fuel cell stack constituent member, and fuel cell stack
JPH11283637A (en) * 1998-03-27 1999-10-15 Denso Corp Fuel cell
JP2000323151A (en) * 1999-05-12 2000-11-24 Matsushita Electric Ind Co Ltd Fuel cell and method of manufacturing the same
WO2004013923A1 (en) * 2002-07-31 2004-02-12 Sfc Smart Fuel Cell Ag Plate elements for fuel cell stacks
JP2003193206A (en) * 2002-12-02 2003-07-09 Sumitomo Metal Ind Ltd Stainless steel for separator of polymer electrolyte fuel cell and polymer electrolyte fuel cell
JP2005142155A (en) * 2003-10-31 2005-06-02 Snecma Moteurs Fuel cell structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3016084A1 (en) * 2014-01-02 2015-07-03 Commissariat Energie Atomique ELECTRICAL AND FLUIDIC INTERCONNECTOR FOR EHT ELECTROLYSET OR SOFC FUEL CELL
WO2015101924A1 (en) * 2014-01-02 2015-07-09 Commissariat A L'energie Atomique Et Aux Energies Alternatives Electric and fluid interconnector for an hte electrolyser or sofc fuel cell
EP3611776A1 (en) * 2018-08-17 2020-02-19 Hyundai Motor Company Battery module

Also Published As

Publication number Publication date
TW200835034A (en) 2008-08-16
JP2008078104A (en) 2008-04-03

Similar Documents

Publication Publication Date Title
WO2008023755A1 (en) Bipolar plate member, bipolar plate layered body, cell structure, and solid polymer fuel cell
JP5342462B2 (en) Manufacturing method of fuel cell separator
US6383678B1 (en) Separator for fuel cell and a method for producing the separator
US10714763B2 (en) Method for producing separator by mold with grooves for reducing friction
CN103326045B (en) Fuel cell separator, fuel cell, and method for manufacturing fuel cell separator
US10516167B2 (en) Formed plate assembly for PEM fuel cell
EP2544282A1 (en) Surface treatment method for copper foil, surface treated copper foil and copper foil for negative electrode collector of lithium ion secondary battery
CN103484910B (en) The method depositing the thin gold plating of durability on fuel battery double plates
US9793554B2 (en) Fuel cell separator and fuel cell
JP4930176B2 (en) Fuel cell, fuel cell metal separator, and fuel cell manufacturing method
JP5968857B2 (en) Method for producing titanium fuel cell separator
US20110262831A1 (en) Formed plate assembly for pem fuel cell
TWI433380B (en) Fuel cell separation material, the use of its fuel cell group
JP5419816B2 (en) Fuel cell separator material, fuel cell separator and fuel cell stack using the same
CN104428934B (en) Separator for fuel battery, cell of fuel cell, the manufacture method of fuel cell pack and separator for fuel battery
US7166386B2 (en) Separator for fuel cell and method for preparation thereof
US20120258383A1 (en) Fuel cell metal separator and noble metal coating method therefor
JP7448522B2 (en) Composite material and its manufacturing method, as well as separators, cells and stacks for fuel cells using the composite material
JP4976727B2 (en) Surface treatment method, fuel cell separator, and fuel cell separator manufacturing method
US20050095489A1 (en) Metallic separator for fuel cell and manufacturing method therefor
JP2008091207A (en) Adhesive layer for polymer electrolyte fuel cell, member for bipolar plate, bipolar plate laminate, cell structure and polymer electrolyte fuel cell
JP2012099386A (en) Separator for fuel cell and method for manufacturing the same
JP2004071319A (en) Material plate for metal separator for fuel cell and metal separator for fuel cell using the same
CN121079800A (en) System and method for manufacturing fuel cell interconnect
WO2003083980A1 (en) Metal separator for fuel cell and manufacturing method thereof

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 07792920

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

NENP Non-entry into the national phase

Ref country code: RU

122 Ep: pct application non-entry in european phase

Ref document number: 07792920

Country of ref document: EP

Kind code of ref document: A1