WO2008001732A1 - Dehumidification/deoxidization method, and deoxidizing package, film having deoxidizing function and deoxidizing resin composition each having dehumidifying function - Google Patents
Dehumidification/deoxidization method, and deoxidizing package, film having deoxidizing function and deoxidizing resin composition each having dehumidifying function Download PDFInfo
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- WO2008001732A1 WO2008001732A1 PCT/JP2007/062730 JP2007062730W WO2008001732A1 WO 2008001732 A1 WO2008001732 A1 WO 2008001732A1 JP 2007062730 W JP2007062730 W JP 2007062730W WO 2008001732 A1 WO2008001732 A1 WO 2008001732A1
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- oxygen
- dehumidifying function
- moisture
- oxide
- atmosphere
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/06—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/28—Selection of materials for use as drying agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/0207—Compounds of Sc, Y or Lanthanides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/0211—Compounds of Ti, Zr, Hf
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/024—Compounds of Zn, Cd, Hg
- B01J20/0244—Compounds of Zn
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
- B01J20/041—Oxides or hydroxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28042—Shaped bodies; Monolithic structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/2805—Sorbents inside a permeable or porous casing, e.g. inside a container, bag or membrane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/12—Oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/40—Aspects relating to the composition of sorbent or filter aid materials
- B01J2220/42—Materials comprising a mixture of inorganic materials
Definitions
- the present invention relates to a dehumidification method that combines the function of absorbing and removing oxygen in the atmosphere and the function of absorbing and removing moisture.
- the present invention relates to an oxygen resin composition.
- an oxygen scavenger that absorbs and removes oxygen in the atmosphere is placed inside the food packaging body together with the food, and residual oxygen inside the food packaging body is removed to remove the inside of the food packaging body.
- Anoxic conditions have been achieved.
- the food is packaged in a food packaging body together with the oxygen scavenger so that oxygen does not enter the food packaging body, and the food A small amount of oxygen that permeates through the package and enters the inside is removed by an oxygen scavenger included.
- oxygen scavengers that remove oxygen in the atmosphere include organic materials and inorganic materials. From the viewpoint of cost, iron, which is an inorganic material, is used. System Oxygen absorbers are mainly used. As shown in the following formula (1), this iron-based oxygen scavenger removes oxygen from the atmosphere by reacting oxygen in the atmosphere with iron together with moisture in the atmosphere. Le, ru (Patent Document 1).
- Patent Document 1 Japanese Patent Application Laid-Open No. 11 226388
- the iron-based oxygen scavenger requires water in the deoxygenation reaction.
- moisture is emitted from the moisture retaining agent, so that the humidity in the sealed bag increases.
- a dehumidifier 3 such as silica gel is enclosed. There is.
- an object of the present invention is to provide a dehumidification / deoxygenation method, a deoxygenation package having a dehumidification function, a deoxygenation functional film, or a deoxygenation resin composition.
- a first invention of the present invention for solving the above-mentioned problem is the use of an inorganic oxide of any one of cerium oxide, zinc oxide and titanium oxide having oxygen defects, or a mixture thereof.
- the dehumidification / deoxygenation method is characterized by absorbing and removing oxygen in the atmosphere and absorbing moisture in the atmosphere.
- a second invention is the same as that of the first invention, in which magnesium (Mg), calcium (Ca), strontium (Sr), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y)
- Mg magnesium
- Ca calcium
- La lanthanum
- Nb niobium
- Pr praseodymium
- Y yttrium
- a third invention is the dehumidification / deoxygenation method according to the second invention, wherein the total addition amount of the solid solution elements is:! To 20 mol%.
- the fourth invention comprises an inorganic oxide of any one of cerium oxide, zinc oxide, and titanium oxide having oxygen defects, or a mixture thereof, and absorbs and removes oxygen in the atmosphere, and moisture in the atmosphere.
- a deoxygenating package comprising a deoxygenating agent having a dehumidifying function that absorbs oxygen and a packaging body containing the deoxidizing agent, wherein the packaging body has oxygen permeability and moisture permeability.
- magnesium (Mg), calcium (Ca), strontium (Sr), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y) The present invention provides a deoxygenated packaging body having a dehumidifying function characterized in that any one or a mixture of these is dissolved in the inorganic oxide.
- a sixth invention is the deoxygenated packaging body with a dehumidifying function according to the fifth invention, wherein the total addition amount of the solid solution elements is:! To 20 mol%.
- the seventh invention comprises an inorganic oxide of any one of cerium oxide, zinc oxide and titanium oxide having oxygen defects, or a mixture thereof, and absorbs and removes oxygen in the atmosphere, and also moisture in the atmosphere.
- Deoxygenation consisting of a deoxidizer with a dehumidifying function that absorbs moisture.
- the eighth aspect of the present invention provides a gas barrier layer having gas-releasability provided on one surface of the deoxygenation / moisture absorption layer and the other of the deoxygenation / water absorption layer.
- a ninth invention is a deoxygenation functional film having a dehumidifying function, characterized in that, in the seventh or eighth invention, an advanced gas barrier layer is provided between the gas barrier layer and the outer layer.
- a tenth invention is the dehumidifying function according to any one of the seventh to ninth inventions, wherein a buffer layer is provided between the deoxygenated moisture absorbing layer and the gas barrier layer.
- a twelfth invention is the deoxygenation functional film having a dehumidifying function according to the eleventh invention, wherein the total amount of the solid solution element added is 1 to 20 mol%.
- the thirteenth invention comprises an inorganic oxide of any one of cerium oxide, suboxide 1 ⁇ or titanium oxide having oxygen defects, or a mixture thereof, and absorbs and removes oxygen in the atmosphere.
- a dehumidifying function characterized by dispersing or kneading a deoxygenating agent having a dehumidifying function by absorbing moisture in the atmosphere into a resin having oxygen and moisture easily permeability. It is in a deoxygenated resin composition.
- magnesium (Mg), calcium (Ca), strontium (Sr), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y) A deoxygenated resin composition having a dehumidifying function characterized in that any one of these or a mixture thereof is dissolved in the inorganic oxide.
- a fifteenth aspect of the present invention is the deoxygenated resin composition having a dehumidifying function according to the fourteenth aspect of the present invention, wherein the total amount of the solid solution element added is 1 to 20 mol%.
- a single oxygen scavenger exhibits an oxygen absorbing function and a moisture removing function. Therefore, a conventional dehumidifying agent such as silica gel for removing water can be eliminated.
- FIG. 1 is a graph showing the relationship between the amount of additive element added and the lattice constant.
- FIG. 2 is a graph showing the relationship between the amount of additive element (Ca) added and the lattice constant.
- FIG. 3 is a graph showing the relationship between the amount of additive element (Sr) added and the lattice constant.
- FIG. 4 is a diagram showing the relationship between the amount of additive element (Mg) added and the lattice constant.
- FIG. 5 is a graph showing the relationship between the additive amount of additive element (La) and the lattice constant.
- FIG. 6 is a graph showing the relationship between the amount of additive element (Pr) added and the lattice constant.
- FIG. 7 is a graph showing the relationship between the amount of additive element (Y) added and the lattice constant.
- FIG. 8 is a graph showing the relationship between the elapsed time of oxygen absorption and the amount of absorbed oxygen in the case of additive element (Ca).
- FIG. 9 is a graph showing the relationship between the added amount and the oxygen absorption amount after 96 hours in FIG.
- FIG. 10 is a graph showing the relationship between the oxygen absorption elapsed time and the oxygen absorption amount in the case of the additive element (Pr).
- FIG. 11 is a graph showing the relationship between the amount of additive and the amount of oxygen absorbed after 96 hours in FIG.
- FIG. 12 is a graph showing the relationship between the oxygen absorption elapsed time and the oxygen absorption amount in the case of the additive element (Y).
- FIG. 13 is a graph showing the relationship between the amount of additive and the amount of oxygen absorbed after 96 hours in FIG.
- FIG. 14 is a schematic view of a package in which a tablet and an oxygen scavenger having a dehumidifying function are sealed in a gas barrier film that is effective in the present embodiment.
- FIG. 15 is a schematic diagram of a deoxygenating functional film having a dehumidifying function.
- FIG. 16 is a schematic diagram of another deoxygenating functional film having a dehumidifying function.
- FIG. 17 is a schematic view of a deoxygenation functional package having a dehumidifying function.
- FIG. 18 is a schematic view of a deoxygenating functional resin composition having a dehumidifying function.
- FIG. 19 is a graph showing the relationship between elapsed time and humidity change according to the example.
- FIG. 20 is a graph showing the relationship between the elapsed time and the relative humidity related to the dehumidifying performance of the oxygen scavenger having a dehumidifying function.
- FIG. 21 is a relationship diagram between the elapsed time and the relative humidity related to the initial humidity dependence of the dehumidifying performance of the oxygen scavenger having a dehumidifying function.
- FIG. 22 is a schematic view of a package in which a tablet and an oxygen scavenger having a dehumidifying function are sealed in a gas barrier film which is stronger than the conventional example.
- the oxygen scavenger according to the present embodiment absorbs and removes oxygen in the atmosphere and removes water, and its constituent material is one of cerium oxide, titanium oxide, zinc oxide, and the like. Or a mixture thereof.
- cerium oxide as the inorganic oxide, which has a particularly large oxygen absorption capability.
- the high-temperature reduction-treated cerium oxide (CeO: where X is a positive number less than 2) having oxygen defects becomes oxygen deficient because oxygen is extracted from the crystal lattice by the reduction treatment, Since it reacts with oxygen as shown in the following formula (2), the effect as an oxygen scavenger is exhibited.
- cerium oxide reacts with moisture in the atmosphere to cause hydrate (C
- C The function of removing moisture in the sealed atmosphere is demonstrated by forming eO ⁇ ⁇ ).
- a deoxygenating agent composed of one cerium oxide, a deoxygenating function that has both a deoxidizing function for removing oxygen in a sealed atmosphere and a dehumidifying function for removing moisture in the sealed atmosphere.
- An agent can be provided.
- this specific additive element examples include magnesium (Mg), calcium (Ca), stoichiometric titanium (Sr), barium (Ba), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y )) Or a mixture thereof.
- yttrium (Y), calcium (Ca), and praseodymium (Pr) are particularly preferable because they increase oxygen absorption.
- the oxygen absorption amount is increased as follows.
- cerium oxide is usually 4 +, but its valence changes to 3 + when reduced at high temperatures. Along with this change in valence, the ionic radius of cerium oxide expands, the crystal lattice itself expands, and the structure becomes unstable. However, the yttrium (Y), calcium (Ca) and brasseodium (Pr) Addition of these lasing forces having an ionic radius smaller than that of expanded 3+ cerium ions can suppress the expansion of the lattice. As a result, more oxygen defects can be retained.
- the total amount of the additive elements is preferably:! To 20 mol%. This is because if the amount is less than 1 mol%, the amount of the effect of addition is small.
- Figure 1 shows the relationship between the amount of additive elements added and the lattice constant.
- the additive amount of the additive element increases, the additive element in the oxide dissolves to form a composite oxide, but the lattice constant follows the Begard rule until the solid solution limit. ,, Increase monotonically linearly (may decrease). After exceeding the predetermined inflection point, it exceeds the solid solution limit and is formed as a single oxide.
- FIGS. 2 to 7 show the relationship between the additive amount and the lattice constant for each additive element.
- Fig. 2 shows calcium (Ca)
- Fig. 3 shows strontium (Sr)
- Fig. 4 shows magnesium (Mg)
- Fig. 5 shows lanthanum (La)
- Fig. 6 shows praseodymium (Pr)
- Fig. 7 shows yttrium (Y).
- the additive element added to the inorganic oxide it is preferable to add an element in the vicinity of the ionic radius of the inorganic oxide, but it is limited to this as long as the oxygen absorption amount is increased by the addition. It is not something.
- the amount of water absorption can be increased by adding, for example, calcium (Ca) as the additive element. This is presumably because Ca near the surface of the calcium oxide (CaO) crystal reacts with moisture to absorb more moisture according to the following formula (3).
- a powder of a complex oxide with cerium oxide to which an additive element is added is calcined at a temperature of 1400 ° C or higher (about 1 hour). It can be easily produced by reducing and firing at 1000 ° C for 1 hour in a reducing gas stream such as hydrogen.
- a composite oxide powder with cerium oxide to which an additive element is added is applied at a predetermined pressure (for example, 0.5 t / cm 2 or more).
- a predetermined pressure for example, 0.5 t / cm 2 or more.
- the oxygen scavenger produced in this way is used by being sealed by a treatment such as laminating with a known oxygen scavenging package such as a porous film that can permeate oxygen sufficiently and sufficiently.
- the oxygen absorption performance was confirmed using calcium (Ca), praseodymium (Pr) and yttrium (Y) as additive elements.
- the results are shown in FIG. 8, FIG. 10 and FIG. 12 as a relationship diagram between the elapsed time of oxygen absorption and the amount of absorbed oxygen.
- the deoxidizer composed of the composite oxide mainly composed of cerium oxide according to the present embodiment has the following actions and effects.
- the oxygen scavenger 12 having a dehumidifying function is provided in the step of enclosing the tablet 10 that is the object to be preserved, for example, the tablet 10 that extremely dislikes moisture, in the gas barrier film 11. It is only necessary to add the dehumidifying agent 3 and the conventional dehumidifying agent 3 can be omitted, and the manufacturing line can be simplified.
- cerium oxide to which an additive has been added is a non-metal, foreign substances in food can be found using a metal detector that is not detected by a metal detector.
- an oxygen scavenger made of cerium oxide formed by adding an additive element that increases the amount of oxygen absorbed can prevent heating in microwave cooking. it can.
- a deoxidizing agent having a dehumidifying function that exhibits both a deoxidizing function and a dehumidifying function using cerium oxide, which is an inorganic oxide, and a dehumidifying agent in a sealed atmosphere can be provided.
- a deoxygenating functional film 20A having a dehumidifying function may be used.
- the deoxygenating functional film 20A is provided on the deoxygen / moisture absorbing layer 21 made of an inorganic oxide such as cerium oxide, and on the outer layer side of the deoxygenating / moisture absorbing layer 21, A gas barrier layer 22 having gas barrier properties and an oxygen and moisture easily permeable layer 23 provided on the inner layer side of the deoxygenated / water absorbing layer 21 and having oxygen and moisture easily permeable are configured.
- reference numeral 25 indicates oxygen
- 26 indicates moisture.
- an outer layer 24 is provided outside the gas barrier layer 22 to protect the gas barrier layer.
- the oxygen and moisture permeable layer 23 is on the inner side (that is, the atmosphere side where dehumidification and deoxygenation is desired), and the gas barrier layer 22 is on the outer side (for example, the atmosphere side). As described above, it is packaged, sealed and stably stored by a deoxidation functional film 20A having a dehumidifying function.
- the deoxygenated / water-absorbing layer 21 includes polypropylene, polybutadiene, polymethylpentene, elastomer, silicon resin ethylene-butyl acetate copolymer, polybutadiene containing inorganic oxide such as cerium oxide. , Polyisoprene, polyethylene (very low density polyethylene, low density polyethylene, medium density polyethylene), propylene-ethylene copolymer, propylene-ethylene random polymer, 'ethylene-ethylene olefin copolymer, etc. However, the present invention is not limited to these examples.
- an anoremi foil, polybutyl alcohol, polyvinyl chloride is used as the gas barrier layer 22 as the gas barrier layer 22.
- Nylidene-coated stretched nylon (trade name), terephthalic acid-trimethylhexamethylenediamine condensed polymer, 2,2-bis (P-aminocyclohexyl) propane adipic acid copolymer, ethylene-bial alcohol copolymer,
- single-layer or multi-layer materials such as polyvinyl chloride, nylon MXD (trade name), nylon 6 (trade name), nylon 6, 6 (trade name), etc. It is not limited to the above, but it can block any gas and moisture, and preferably any one that blocks oxygen and moisture.
- the oxygen and moisture easily permeable layer 23 for example, non-woven fabric, polypropylene (PP), polyethylene (ultra low density polyethylene, low density polyethylene, medium density polyethylene), ethylene propylene copolymer, ethylene propylene rubber
- the copolymer may include a single layer or a multilayer such as an ethylene-atalinolenic acid ethynole copolymer, but the present invention is not limited to these, and is capable of permeating gas and moisture, preferably oxygen and Any layer that permeates moisture can be used, for example, a layer made of fibers such as paper.
- the oxygen and moisture easily permeable layer 23 may be used in combination with the function of a sealant layer (for example, a polyolefin such as PP or PE).
- a sealant layer for example, a polyolefin such as PP or PE.
- Examples of the outer layer 24 include polyethylene, polypropylene, polyethylene terephthalate (PET), nylon (trade name), and the like, but the present invention is not limited thereto.
- a buffer layer 27 is provided between the deoxygenation / moisture absorption layer 21 and the gas barrier layer 22, and the film has adhesiveness and buffer properties. You may make it give to.
- an advanced gas barrier layer 28 may be provided between the gas barrier layer 22 and the outer layer 24 to further strengthen the prevention of gas intrusion from the outside.
- examples of the buffer layer 27 include resins having a buffering action and an adhesive action, such as polyethylene and polypropylene, but the present invention is not limited thereto.
- the advanced gas barrier layer 28 for example, various metal foils including aluminum foil, aluminum vapor deposition film, various oxide (silica, titania, zirconia, alumina) vapor deposition film
- various metal foils including aluminum foil, aluminum vapor deposition film, various oxide (silica, titania, zirconia, alumina) vapor deposition film
- oxide silicon, titania, zirconia, alumina
- a deoxygenation functional film 20B having a dehumidifying function with a six-layer structure as shown in Fig. 16 the buffering action is improved and the prevention of gas intrusion from the outside is strengthened, and the added value is increased.
- the film can be provided at a high level.
- an oxygen scavenger 30 composed of an inorganic oxide of any one of cerium oxide, zinc oxide, and titanium oxide having oxygen defects, or a mixture thereof, and the oxygen scavenger 30
- a deoxygenated package 32 having a dehumidifying function may be configured from the package 31 having oxygen and moisture permeability.
- the package 31 may be either a single layer or a multilayer, and may be intentionally provided with pinholes to improve oxygen and moisture permeability. .
- an oxygen scavenger 40 made of an inorganic oxide of any one of cerium oxide, zinc oxide, and titanium oxide having oxygen defects, or a mixture thereof, is provided in the resin layer 41.
- the deoxygenated resin composition 42 having a dehumidifying function may be constituted by being dispersed or kneaded.
- the material constituting the resin layer 41 may be any material that can permeate oxygen and moisture.
- polyethylene ultra low density polyethylene, low density polyethylene, medium density polyethylene
- polypropylene propylene
- examples include ethylene copolymers, ethylene vinyl acetate copolymers, olefin resins such as blends thereof, styrene resins such as polystyrene, styrene butadiene copolymers, and styrene isoprene copolymers.
- these resins can be used alone or as a blend.
- Example 2 in the process under the cerium nitrate aqueous droplet for producing the powder of the cerium oxide simple substance, calcium (Ca) was added as an additive element so as to be 10 mol% nitrate.
- the sintering condition of the molded body of this example was 1100 ° C for 1 hour. Furthermore, the reduction conditions are 100 0.
- the flow was 400 SCCM with 100% hydrogen gas for 1 hour with C.
- As the package an inner bag with many pinholes was used, and the film was packed.
- the oxygen scavengers of Examples 1 and 2 in the package were sealed with 1.5 g, and the humidity change in the package after a predetermined time was confirmed.
- the silica gel alone is lg
- the iron powder-based oxygen scavenger that has been commercially available in the past and as a comparative example 3, the conventional iron powder-based oxygen scavenger and the silica gel are packed in the package. What was enclosed was used.
- Figure 19 shows the result. Note that the general iron powder type oxygen scavenger used as a comparative example requires a moisture retention agent to keep absorbing oxygen (see formula (1)), and is enclosed.
- the oxygen scavenger having a dehumidifying function of the cerium oxide simple substance of Example 1 (shown in FIG. 19), and having a dehumidifying function comprising the cerium oxide composite oxide in which calcium in Example 2 is dissolved.
- Oxygen scavenger (indicated by circles in FIG. 19), silica gel alone of comparative example 1 (indicated by X in FIG. 19), iron powder-based oxygen scavenger and water retention agent in comparative example 2 (black triangle in FIG. 19) This was confirmed by the ability to change the humidity of the combination of the iron powder type oxygen scavenger, the water retention agent and the silica gel of Comparative Example 3 (indicated by ⁇ in FIG. 19).
- the silica gel alone of Comparative Example 1 is a change in moisture in the package (about 7% decrease).
- the iron powder-based oxygen scavenger and the water retention agent (indicated by black triangles in Fig. 19) of Comparative Example 2 are used to increase the humidity as the amount of moisture from the moisture retention agent increases with time. There was an increase (about 7% increase).
- the combination of the iron powder type oxygen scavenger, the water retention agent and the silica gel of Comparative Example 3 (indicated by ⁇ in Fig. 19) was confirmed to have a dehumidifying function by silica gel in Comparative Example 2 (mostly No change).
- the oxygen scavenger having the dehumidifying function of cerium oxide alone of Example 1 exhibits the dehumidifying function (about 16% decrease) over a predetermined time. It was confirmed that
- the oxygen scavenger having a dehumidifying function (shown by a circle in FIG. 19) composed of the cerium oxide composite oxide in which calcium of Example 2 is solid-dissolved has a calcium addition effect (about 18%). Decrease) was confirmed.
- the deoxygenating function is exhibited while exhibiting the dehumidifying function. Suitable for storing things.
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- Oil, Petroleum & Natural Gas (AREA)
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- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
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Abstract
Description
明 細 書 Specification
除湿,脱酸素方法、除湿機能を備えた脱酸素包装体及び脱酸素機能フィ ルム又は脱酸素樹脂組成物 Dehumidification, deoxygenation method, deoxygenation package with dehumidification function and deoxygenation functional film or deoxygenation resin composition
技術分野 Technical field
[0001] 本発明は、雰囲気中の酸素を吸収除去する機能と水分を吸収除去する機能と兼ね 備えた除湿 *脱酸素方法、除湿機能を備えた脱酸素包装体及び脱酸素機能フィル ム又は脱酸素樹脂組成物に関する。 [0001] The present invention relates to a dehumidification method that combines the function of absorbing and removing oxygen in the atmosphere and the function of absorbing and removing moisture. The present invention relates to an oxygen resin composition.
背景技術 Background art
[0002] 近年、食品の安全性や品質維持への強い要求に対して、食品を内包する食品用 包装体の内部を無酸素状態にすることにより、食品の酸化劣化を抑制することが行 われている。 [0002] In recent years, in response to strong demands for food safety and quality maintenance, the oxidative deterioration of food has been suppressed by making the inside of the food packaging body containing the food oxygen-free. ing.
具体的には、雰囲気中の酸素を吸収除去する脱酸素剤を食品と共に食品用包装 体の内部に入れて、食品用包装体の内部の残留酸素を除去して食品用包装体の内 部を無酸素状態とすることが行われている。また、酸素を含まない不活性ガス中にお いて、食品を前記脱酸素剤と共に食品用包装体で包装し、前記食品用包装体の内 部に酸素を入れないようにすると共に、前記食品用包装体を透過して内部に侵入す る僅かな酸素も内包された脱酸素剤により除去すること等が行われている。 Specifically, an oxygen scavenger that absorbs and removes oxygen in the atmosphere is placed inside the food packaging body together with the food, and residual oxygen inside the food packaging body is removed to remove the inside of the food packaging body. Anoxic conditions have been achieved. In addition, in an inert gas not containing oxygen, the food is packaged in a food packaging body together with the oxygen scavenger so that oxygen does not enter the food packaging body, and the food A small amount of oxygen that permeates through the package and enters the inside is removed by an oxygen scavenger included.
[0003] このように、雰囲気中の酸素を除去する脱酸素剤としては、有機系材料からなるも のと無機系材料からなるものとがある力 コスト的な観点から、無機系材料である鉄系 脱酸素剤が主に利用されている。この鉄系脱酸素剤は、下記の式(1)に示すように、 雰囲気中の水分と共に、雰囲気中の酸素と鉄とを反応させることにより、雰囲気中か ら酸素を除去するようになってレ、る(特許文献 1)。 As described above, oxygen scavengers that remove oxygen in the atmosphere include organic materials and inorganic materials. From the viewpoint of cost, iron, which is an inorganic material, is used. System Oxygen absorbers are mainly used. As shown in the following formula (1), this iron-based oxygen scavenger removes oxygen from the atmosphere by reacting oxygen in the atmosphere with iron together with moisture in the atmosphere. Le, ru (Patent Document 1).
[0004] Fe+ 1/2H 0 + 3/40→FeOOH · · · (1) [0004] Fe + 1 / 2H 0 + 3/40 → FeOOH · · · · (1)
2 2 twenty two
[0005] 特許文献 1 :特開平 11 226388号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 11 226388
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0006] し力 ながら、前述したような従来の鉄系の脱酸素剤を用いた場合には、以下のよ うな問題がある。 However, when the conventional iron-based oxygen scavenger as described above is used, There is such a problem.
[0007] (1)前記式(1)のように、鉄系の脱酸素剤は、脱酸素反応においては、水分を必須と するので、鉄と共に水分保持剤を混入する場合があるが、このような脱酸素剤では、 前記水分保持剤から水分が発散するので、密封袋内の湿度が上昇することとなる。 この結果、例えば図 22に示すように、密封袋である例えばガスバリアフィルム 1内の 保存対象物である例えば錠剤 2等の乾燥状態を保持するために、例えばシリカゲル 等の除湿剤 3を同封する場合がある。 [0007] (1) As shown in the above formula (1), the iron-based oxygen scavenger requires water in the deoxygenation reaction. In such an oxygen scavenger, moisture is emitted from the moisture retaining agent, so that the humidity in the sealed bag increases. As a result, for example, as shown in FIG. 22, in order to maintain the dry state of a storage bag, for example, a tablet 2, etc., which is an object to be stored in, for example, a gas barrier film 1, a dehumidifier 3 such as silica gel is enclosed. There is.
このような場合には、前記錠剤 2をガスノ リアフィルム 1に封入する際の工程におい ては、前記脱酸素剤 4を投入する手段と、前記除湿剤 3を投入する手段とが必要とな る、という問題がある。 In such a case, in the process of encapsulating the tablet 2 in the gas nore film 1, means for introducing the oxygen scavenger 4 and means for introducing the dehumidifying agent 3 are required. There is a problem.
一方、前記除湿剤 3を用いてガスバリアフィルム 1内の水分を除去してしまうと、酸化 反応に寄与する水分割合が低下して脱酸素機能が低下する、という問題も生じる。 On the other hand, if the moisture in the gas barrier film 1 is removed using the dehumidifying agent 3, there is a problem that the water content contributing to the oxidation reaction is lowered and the deoxygenation function is lowered.
[0008] (2)また、水分を極度に嫌う医薬品、サプリメント等の錠剤の場合には、水分保持剤 を同封することができないので、前記式(1)のような水分による促進ができないので、 脱酸素機能を良好に発揮できず、この結果、通常よりも多量の鉄粉量が必要となる、 という問題がある。 [0008] (2) In the case of tablets such as pharmaceuticals and supplements that are extremely reluctant to water, since it is not possible to enclose a water retention agent, it is not possible to promote by moisture as in the above formula (1), There is a problem that the deoxidation function cannot be exhibited well, and as a result, a larger amount of iron powder is required than usual.
よって、前記医薬品、サプリメント以外に、例えば乾燥食品や電子部品や半田粉等 のように水分を極度に嫌うものを保存する場合には、従来の脱酸素剤の性能を十分 に発揮することができないという問題がある。 Therefore, in addition to the above-mentioned pharmaceuticals and supplements, the performance of conventional oxygen scavengers cannot be fully exhibited when storing items that are extremely hated of moisture, such as dried foods, electronic parts and solder powder. There is a problem.
[0009] (3)また、包装体で不活性ガスと共に、従来の脱酸素剤を包装した食品中に金属等 の異物が混入しているか否かの検査を行う場合には、鉄系脱酸素剤に金属探知機 が反応し、簡便な審查を行うことができなレ、、という問題がある。 [0009] (3) In addition, when performing an inspection to determine whether or not foreign substances such as metals are mixed in a food packaged with a conventional oxygen scavenger along with an inert gas in the package, an iron-based oxygen absorber There is a problem that a metal detector reacts with the agent and a simple examination cannot be performed.
[0010] (4)電子レンジ等のマイクロ波によって急加熱されて発火する、という問題がある。 [0010] (4) There is a problem that it is rapidly heated by a microwave such as a microwave oven and ignites.
[0011] このような状況に鑑み、脱酸素剤として脱酸素機能を十分に発揮できると共に、水 分除去機能も発揮できるような脱酸素機能と除湿機能とを兼ね備えた新規な脱酸素 剤の出現が望まれている。 In view of such a situation, the emergence of a novel oxygen scavenger that has both a oxygen scavenging function and a dehumidifying function that can sufficiently exhibit the oxygen scavenging function as the oxygen scavenger and can also exhibit the water removing function. Is desired.
[0012] 本発明は、前記問題に鑑み、除湿 *脱酸素方法、除湿機能を備えた脱酸素包装体 及び脱酸素機能フィルム又は脱酸素樹脂組成物を提供することを課題とする。 課題を解決するための手段 In view of the above problems, an object of the present invention is to provide a dehumidification / deoxygenation method, a deoxygenation package having a dehumidification function, a deoxygenation functional film, or a deoxygenation resin composition. Means for solving the problem
[0013] 上述した課題を解決するための本発明の第 1の発明は、酸素欠陥を有する酸化セ リウム、酸化亜鉛又は酸化チタンのいずれか一種又はこれらの混合物の無機酸化物 を用レ、、雰囲気中の酸素を吸収除去すると共に、雰囲気中の水分を吸収することを 特徴とする除湿'脱酸素方法にある。 [0013] A first invention of the present invention for solving the above-mentioned problem is the use of an inorganic oxide of any one of cerium oxide, zinc oxide and titanium oxide having oxygen defects, or a mixture thereof. The dehumidification / deoxygenation method is characterized by absorbing and removing oxygen in the atmosphere and absorbing moisture in the atmosphere.
[0014] 第 2の発明は、第 1の発明において、マグネシウム(Mg)、カルシウム(Ca)、ストロン チウム(Sr)、ランタン(La)、ニオブ(Nb)、プラセオジム(Pr)又はイットリウム(Y)のレヽ ずれか一種又はこれらの混合物を、前記無機酸化物に固溶させてなることを特徴と する除湿 ·脱酸素方法にある。 [0014] A second invention is the same as that of the first invention, in which magnesium (Mg), calcium (Ca), strontium (Sr), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y) The dehumidification / deoxygenation method is characterized in that any one of the above or a mixture thereof is dissolved in the inorganic oxide.
[0015] 第 3の発明は、第 2の発明において、前記固溶元素の総添加量が:!〜 20mol%で あることを特徴とする除湿'脱酸素方法にある。 [0015] A third invention is the dehumidification / deoxygenation method according to the second invention, wherein the total addition amount of the solid solution elements is:! To 20 mol%.
[0016] 第 4の発明は、酸素欠陥を有する酸化セリウム、酸化亜鉛又は酸化チタンのいずれ か一種又はこれらの混合物の無機酸化物からなり、雰囲気中の酸素を吸収除去する と共に、雰囲気中の水分を吸収してなる除湿機能を備えた脱酸素剤と、該脱酸素剤 を内包する包装体とからなる脱酸素包装体であって、前記包装体が酸素易透過性を 有すると共に、水分易透過性を有してなることを特徴とする除湿機能を備えた脱酸素 包装体にある。 [0016] The fourth invention comprises an inorganic oxide of any one of cerium oxide, zinc oxide, and titanium oxide having oxygen defects, or a mixture thereof, and absorbs and removes oxygen in the atmosphere, and moisture in the atmosphere. A deoxygenating package comprising a deoxygenating agent having a dehumidifying function that absorbs oxygen and a packaging body containing the deoxidizing agent, wherein the packaging body has oxygen permeability and moisture permeability. A deoxygenated package having a dehumidifying function characterized by having a property.
[0017] 第 5の発明は、第 4の発明において、マグネシウム(Mg)、カルシウム(Ca)、ストロン チウム(Sr)、ランタン(La)、ニオブ(Nb)、プラセオジム(Pr)又はイットリウム(Y)のレ、 ずれか一種又はこれらの混合物を、前記無機酸化物に固溶させてなることを特徴と する除湿機能を備えた脱酸素包装体にある。 [0017] According to a fifth invention, in the fourth invention, magnesium (Mg), calcium (Ca), strontium (Sr), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y) The present invention provides a deoxygenated packaging body having a dehumidifying function characterized in that any one or a mixture of these is dissolved in the inorganic oxide.
[0018] 第 6の発明は、第 5の発明において、前記固溶元素の総添加量が:!〜 20mol%で あることを特徴とする除湿機能を備えた脱酸素包装体にある。 [0018] A sixth invention is the deoxygenated packaging body with a dehumidifying function according to the fifth invention, wherein the total addition amount of the solid solution elements is:! To 20 mol%.
[0019] 第 7の発明は、酸素欠陥を有する酸化セリウム、酸化亜鉛又は酸化チタンのいずれ か一種又はこれらの混合物の無機酸化物からなり、雰囲気中の酸素を吸収除去する と共に、雰囲気中の水分を吸収してなる除湿機能を備えた脱酸素剤からなる脱酸素 •水分吸収層を有することを特徴とする除湿機能を備えた脱酸素機能フィルムにある [0020] 第 8の発明は、第 7の発明において、該脱酸素 ·水分吸収層の一方の面に設けられ 、ガスノくリア性を有するガスバリア層と、前記脱酸素'水分吸収層の他方の面に設け られ、酸素及び水分易透過性を有してなる酸素及び水分易透過層とを有することを 特徴とする除湿機能を備えた脱酸素機能フィルムにある。 [0019] The seventh invention comprises an inorganic oxide of any one of cerium oxide, zinc oxide and titanium oxide having oxygen defects, or a mixture thereof, and absorbs and removes oxygen in the atmosphere, and also moisture in the atmosphere. Deoxygenation consisting of a deoxidizer with a dehumidifying function that absorbs moisture. [0020] In an eighth aspect based on the seventh aspect, the eighth aspect of the present invention provides a gas barrier layer having gas-releasability provided on one surface of the deoxygenation / moisture absorption layer and the other of the deoxygenation / water absorption layer. A deoxygenating functional film having a dehumidifying function, comprising an oxygen and moisture easily permeable layer provided on a surface and having oxygen and moisture easily permeable layers.
[0021] 第 9の発明は、第 7又は 8の発明において、ガスバリア層と外層との間に高度ガスバ リア層を設けてなることを特徴とする除湿機能を備えた脱酸素機能フィルムにある。 [0021] A ninth invention is a deoxygenation functional film having a dehumidifying function, characterized in that, in the seventh or eighth invention, an advanced gas barrier layer is provided between the gas barrier layer and the outer layer.
[0022] 第 10の発明は、第 7乃至 9のいずれか一つの発明において、前記脱酸素'水分吸 収層とガスバリア層との間に、緩衝層を設けてなることを特徴とする除湿機能を備え た脱酸素機能フィルムにある。 [0022] A tenth invention is the dehumidifying function according to any one of the seventh to ninth inventions, wherein a buffer layer is provided between the deoxygenated moisture absorbing layer and the gas barrier layer. Deoxygenated functional film with
[0023] 第 11の発明は、第 7乃至 10のいずれか一つの発明において、マグネシウム(Mg) 、カルシウム(Ca)、ストロンチウム(Sr)、ランタン(La)、ニオブ(Nb)、プラセオジム( Pr)又はイットリウム (Y)のいずれか一種又はこれらの混合物を、前記無機酸化物に 固溶させてなることを特徴とする除湿機能を備えた脱酸素機能フィルムにある。 [0023] According to an eleventh aspect, in any one of the seventh to tenth aspects, magnesium (Mg), calcium (Ca), strontium (Sr), lanthanum (La), niobium (Nb), praseodymium (Pr) Or a deoxygenating functional film having a dehumidifying function, wherein any one of yttrium (Y) or a mixture thereof is dissolved in the inorganic oxide.
[0024] 第 12の発明は、第 11の発明において、前記固溶元素の総添カ卩量が l〜20mol% であることを特徴とする除湿機能を備えた脱酸素機能フィルムにある。 [0024] A twelfth invention is the deoxygenation functional film having a dehumidifying function according to the eleventh invention, wherein the total amount of the solid solution element added is 1 to 20 mol%.
[0025] 第 13の発明は、酸素欠陥を有する酸化セリウム、酸化亜 1^又は酸化チタンのいず れか一種又はこれらの混合物の無機酸化物からなり、雰囲気中の酸素を吸収除去 すると共に、雰囲気中の水分を吸収してなる除湿機能を備えた脱酸素剤を、酸素及 び水分易透過性を有してなる樹脂に分散又は練込んでなることを特徴とする除湿機 能を備えた脱酸素樹脂組成物にある。 [0025] The thirteenth invention comprises an inorganic oxide of any one of cerium oxide, suboxide 1 ^ or titanium oxide having oxygen defects, or a mixture thereof, and absorbs and removes oxygen in the atmosphere. Provided with a dehumidifying function characterized by dispersing or kneading a deoxygenating agent having a dehumidifying function by absorbing moisture in the atmosphere into a resin having oxygen and moisture easily permeability. It is in a deoxygenated resin composition.
[0026] 第 14の発明は、第 13の発明において、マグネシウム(Mg)、カルシウム(Ca)、スト ロンチウム(Sr)、ランタン (La)、ニオブ(Nb)、プラセオジム(Pr)又はイットリウム(Y) のいずれか一種又はこれらの混合物を、前記無機酸化物に固溶させてなることを特 徴とする除湿機能を備えた脱酸素樹脂組成物にある。 [0026] In a fourteenth aspect based on the thirteenth aspect, magnesium (Mg), calcium (Ca), strontium (Sr), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y) A deoxygenated resin composition having a dehumidifying function characterized in that any one of these or a mixture thereof is dissolved in the inorganic oxide.
[0027] 第 15の発明は、第 14の発明において、前記固溶元素の総添カ卩量が l〜20mol% であることを特徴とする除湿機能を備えた脱酸素樹脂組成物にある。 [0027] A fifteenth aspect of the present invention is the deoxygenated resin composition having a dehumidifying function according to the fourteenth aspect of the present invention, wherein the total amount of the solid solution element added is 1 to 20 mol%.
発明の効果 The invention's effect
[0028] 本発明によれば、一つの脱酸素剤で酸素吸収機能と共に水分除去機能を発揮す ること力 Sできるので、従来のような水分除去のための例えばシリカゲルのような除湿剤 を不要とすることができる。 [0028] According to the present invention, a single oxygen scavenger exhibits an oxygen absorbing function and a moisture removing function. Therefore, a conventional dehumidifying agent such as silica gel for removing water can be eliminated.
図面の簡単な説明 Brief Description of Drawings
[図 1]図 1は、添加元素の添加量と、格子定数との関係図である。 [FIG. 1] FIG. 1 is a graph showing the relationship between the amount of additive element added and the lattice constant.
[図 2]図 2は、添加元素(Ca)の添加量と、格子定数との関係図である。 [FIG. 2] FIG. 2 is a graph showing the relationship between the amount of additive element (Ca) added and the lattice constant.
[図 3]図 3は、添加元素(Sr)の添加量と、格子定数との関係図である。 [FIG. 3] FIG. 3 is a graph showing the relationship between the amount of additive element (Sr) added and the lattice constant.
[図 4]図 4は、添加元素(Mg)の添加量と、格子定数との関係図である。 [FIG. 4] FIG. 4 is a diagram showing the relationship between the amount of additive element (Mg) added and the lattice constant.
[図 5]図 5は、添加元素(La)の添加量と、格子定数との関係図である。 FIG. 5 is a graph showing the relationship between the additive amount of additive element (La) and the lattice constant.
[図 6]図 6は、添加元素(Pr)の添加量と、格子定数との関係図である。 [FIG. 6] FIG. 6 is a graph showing the relationship between the amount of additive element (Pr) added and the lattice constant.
[図 7]図 7は、添加元素 (Y)の添加量と、格子定数との関係図である。 [FIG. 7] FIG. 7 is a graph showing the relationship between the amount of additive element (Y) added and the lattice constant.
[図 8]図 8は、添カ卩元素(Ca)の場合の酸素吸収の経過時間と酸素吸収量との関係図 である。 [FIG. 8] FIG. 8 is a graph showing the relationship between the elapsed time of oxygen absorption and the amount of absorbed oxygen in the case of additive element (Ca).
[図 9]図 9は、図 8の 96時間経過時における添加量と酸素吸収量との関係図である。 [FIG. 9] FIG. 9 is a graph showing the relationship between the added amount and the oxygen absorption amount after 96 hours in FIG.
[図 10]図 10は、添加元素(Pr)の場合の酸素吸収の経過時間と酸素吸収量との関係 図である。 FIG. 10 is a graph showing the relationship between the oxygen absorption elapsed time and the oxygen absorption amount in the case of the additive element (Pr).
[図 11]図 11は、図 10の 96時間経過時における添カ卩量と酸素吸収量との関係図であ る。 [FIG. 11] FIG. 11 is a graph showing the relationship between the amount of additive and the amount of oxygen absorbed after 96 hours in FIG.
[図 12]図 12は、添加元素 (Y)の場合の酸素吸収の経過時間と酸素吸収量との関係 図である。 [FIG. 12] FIG. 12 is a graph showing the relationship between the oxygen absorption elapsed time and the oxygen absorption amount in the case of the additive element (Y).
[図 13]図 13は、図 12の 96時間経過時における添カ卩量と酸素吸収量との関係図であ る。 [FIG. 13] FIG. 13 is a graph showing the relationship between the amount of additive and the amount of oxygen absorbed after 96 hours in FIG.
[図 14]図 14は、本実施の形態例に力かるガスバリアフィルム内に錠剤と除湿機能を 備えた脱酸素剤とを密封した包装体の概略図である。 FIG. 14 is a schematic view of a package in which a tablet and an oxygen scavenger having a dehumidifying function are sealed in a gas barrier film that is effective in the present embodiment.
[図 15]図 15は、除湿機能を備えた脱酸素機能フィルムの模式図である。 FIG. 15 is a schematic diagram of a deoxygenating functional film having a dehumidifying function.
[図 16]図 16は、除湿機能を備えた他の脱酸素機能フィルムの模式図である。 FIG. 16 is a schematic diagram of another deoxygenating functional film having a dehumidifying function.
[図 17]図 17は、除湿機能を備えた脱酸素機能包装体の模式図である。 [FIG. 17] FIG. 17 is a schematic view of a deoxygenation functional package having a dehumidifying function.
[図 18]図 18は、除湿機能を備えた脱酸素機能樹脂組成物の模式図である。 FIG. 18 is a schematic view of a deoxygenating functional resin composition having a dehumidifying function.
[図 19]図 19は、実施例にかかる経過時間と湿度変化量との関係図である。 [図 20]図 20は、除湿機能を有する脱酸素剤の脱湿性能に係る経過時間と相対湿度 との関係図である。 FIG. 19 is a graph showing the relationship between elapsed time and humidity change according to the example. FIG. 20 is a graph showing the relationship between the elapsed time and the relative humidity related to the dehumidifying performance of the oxygen scavenger having a dehumidifying function.
[図 21]図 21は、除湿機能を有する脱酸素剤の脱湿性能の初期湿度依存性に係る経 過時間と相対湿度との関係図である。 FIG. 21 is a relationship diagram between the elapsed time and the relative humidity related to the initial humidity dependence of the dehumidifying performance of the oxygen scavenger having a dehumidifying function.
[図 22]図 22は、従来例に力、かるガスバリアフィルム内に錠剤と除湿機能を備えた脱 酸素剤とを密封した包装体の概略図である。 [FIG. 22] FIG. 22 is a schematic view of a package in which a tablet and an oxygen scavenger having a dehumidifying function are sealed in a gas barrier film which is stronger than the conventional example.
符号の説明 Explanation of symbols
[0030] 10 錠剤 [0030] 10 tablets
11 ガスバリアフィルム 11 Gas barrier film
12 除湿機能を備えた脱酸素剤 12 Oxygen absorber with dehumidifying function
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0031] 以下、この発明につき図面を参照しつつ詳細に説明する。なお、この実施の形態 及び実施例によりこの発明が限定されるものではなレ、。また、下記実施の形態及び 実施例における構成要素には、当業者が容易に想定できるもの、あるいは実質的に 同一のものが含まれる。 Hereinafter, the present invention will be described in detail with reference to the drawings. It should be noted that the present invention is not limited to the embodiments and examples. In addition, constituent elements in the following embodiments and examples include those that can be easily assumed by those skilled in the art or those that are substantially the same.
[0032] 本実施の形態に係る脱酸素剤は、雰囲気中の酸素を吸収除去すると共に水分を 除去するものであり、その構成材料は、酸化セリウム、酸化チタン、酸化亜鉛等のい ずれか一種又はこれらの混合物である。 [0032] The oxygen scavenger according to the present embodiment absorbs and removes oxygen in the atmosphere and removes water, and its constituent material is one of cerium oxide, titanium oxide, zinc oxide, and the like. Or a mixture thereof.
これらの内でも、特に単独での酸素吸収能力が大きい、酸化セリウムを無機酸化物 として用いるのが好ましい。 Among these, it is preferable to use cerium oxide as the inorganic oxide, which has a particularly large oxygen absorption capability.
[0033] ここで、以下の本実施の形態の説明においては、前記無機酸化物として酸化セリウ ムを用いる場合について以下に説明する。 [0033] Here, in the following description of the present embodiment, the case where cerium oxide is used as the inorganic oxide will be described below.
前記酸素欠陥を有する高温還元処理した酸化セリウム(Ce〇:但し、 Xは 2未満の 正数である。)は、還元処理により結晶格子中力 酸素が引き抜かれて酸素欠陥状 態となり、雰囲気中の酸素と下記式(2)に示すようにして反応するので脱酸素剤とし ての効果が発揮される。 The high-temperature reduction-treated cerium oxide (CeO: where X is a positive number less than 2) having oxygen defects becomes oxygen deficient because oxygen is extracted from the crystal lattice by the reduction treatment, Since it reacts with oxygen as shown in the following formula (2), the effect as an oxygen scavenger is exhibited.
CeO + ( (2-X) /2) 0→CeO · · · (2) CeO + ((2-X) / 2) 0 → CeO (2)
x 2 2 x 2 2
[0034] また、定かではないが、前記酸化セリウムと雰囲気中の水分とが反応して水和物(C eO ·ηΗ〇)を形成するためにより、密封雰囲気中の水分を除去する機能が発揮さ れる。 [0034] Although not certain, the cerium oxide reacts with moisture in the atmosphere to cause hydrate (C The function of removing moisture in the sealed atmosphere is demonstrated by forming eO · ηΗ〇).
[0035] よって、一つの酸化セリウムからなる脱酸素剤を用いることで、密封雰囲気中の酸 素を除去する脱酸素機能と、密封雰囲気中の水分を除去する除湿機能とを兼ね備 えた脱酸素剤を提供することができる。 Therefore, by using a deoxygenating agent composed of one cerium oxide, a deoxygenating function that has both a deoxidizing function for removing oxygen in a sealed atmosphere and a dehumidifying function for removing moisture in the sealed atmosphere. An agent can be provided.
[0036] さらに、本発明では、前記酸素欠陥を有する酸化セリウムに対して、酸化物を調整 する際に、特定の添加元素を添加して置換固溶させて複合酸化物とし、酸素吸収量 を大幅に増大させるようにしてレ、る。 [0036] Furthermore, in the present invention, when adjusting the oxide with respect to the cerium oxide having oxygen defects, a specific additive element is added and substituted solid solution is obtained to obtain a composite oxide, and the oxygen absorption amount is increased. Try to increase it significantly.
この特定の添加元素としては、例えばマグネシウム(Mg)、カルシウム(Ca)、スト口 ンチウム(Sr)、バリウム (Ba)、ランタン(La)、ニオブ(Nb)、プラセオジム(Pr)又はィ ットリウム (Y)のいずれか一種又はこれらの混合物とするのが望ましい。 Examples of this specific additive element include magnesium (Mg), calcium (Ca), stoichiometric titanium (Sr), barium (Ba), lanthanum (La), niobium (Nb), praseodymium (Pr) or yttrium (Y )) Or a mixture thereof.
[0037] また、これらの内で前記イットリウム(Y)、カルシウム(Ca)及びプラセオジム(Pr)は 、酸素吸収量が増大するので特に好ましい。 [0037] Of these, yttrium (Y), calcium (Ca), and praseodymium (Pr) are particularly preferable because they increase oxygen absorption.
これらの添加元素を酸化セリウム粉末製造の際に、添加して酸化セリウムと共に固 溶させて複合酸化物を形成するようにしてレ、る。 These additive elements are added during the production of cerium oxide powder and are dissolved together with cerium oxide to form a composite oxide.
[0038] この特定の添カ卩元素を添カ卩することで酸素吸収量が増大するのは次の通りである。 [0038] By adding this specific additive element, the oxygen absorption amount is increased as follows.
先ず、酸化セリウムは通常は 4 +であるが、高温で還元処理すると 3 +へと価数が 変化する。この価数の変化に伴い、酸化セリウムのイオン半径が膨張し、結晶格子自 体も膨張し、構造が不安定になるが、前記イットリウム (Y)、カルシウム(Ca)及びブラ セオジム(Pr)は、膨張した 3 +のセリウムイオンよりもイオン半径が小さぐこれらのレヽ ずれ力を添加したことで格子の膨張を抑制できることとなる。この結果、より多くの酸 素欠陥を保持することができるものとなる。 First, cerium oxide is usually 4 +, but its valence changes to 3 + when reduced at high temperatures. Along with this change in valence, the ionic radius of cerium oxide expands, the crystal lattice itself expands, and the structure becomes unstable. However, the yttrium (Y), calcium (Ca) and brasseodium (Pr) Addition of these lasing forces having an ionic radius smaller than that of expanded 3+ cerium ions can suppress the expansion of the lattice. As a result, more oxygen defects can be retained.
[0039] また、前記添加元素の総添加量としては、:!〜 20mol%とするのが好ましい。これは 、 lmol%未満ではその添加効果の発現量が小さレ、からである。 [0039] The total amount of the additive elements is preferably:! To 20 mol%. This is because if the amount is less than 1 mol%, the amount of the effect of addition is small.
[0040] また、一般に価数変化が無い又は少ないものを酸化セリウムに添加する場合には、 酸素の吸収量の増大効果は発現されないが、前記添加元素のような特定のイオン半 径を有する元素(Y、 Ca、 Pr)であれば、総添加量として 20mol%程度迄の添加で、 酸化セリウムの蛍石型の格子の膨張が抑制され、酸素欠陥が多く保持され、この結 果、酸素吸収量の増加を図ることができるからである。 [0040] In general, when an element having no or little change in valence is added to cerium oxide, the effect of increasing the amount of oxygen absorbed is not exhibited, but an element having a specific ion radius such as the additive element described above In the case of (Y, Ca, Pr), the addition of up to about 20 mol% as a total addition amount suppresses the expansion of the cerium oxide fluorite lattice and retains many oxygen defects. As a result, the amount of oxygen absorbed can be increased.
[0041] ここで、図 1を参照して特定の添加元素が無機酸化物と固溶して複合酸化物を形 成していることについて説明する。図 1は、添加元素の添加量と、格子定数との関係 図である。図 1に示すように、添加元素の添加量が増大すると、酸化物中への添加元 素が固溶し複合酸化物を形成するが、固溶限界までは格子定数はべガード則に従 レ、、単調に直線的に増カロ(減少する場合もある)する。そして、所定の変極点を超え た以降は、固溶限界を超え、単独酸化物として生成する。 Here, with reference to FIG. 1, it will be described that a specific additive element forms a composite oxide by solid solution with an inorganic oxide. Figure 1 shows the relationship between the amount of additive elements added and the lattice constant. As shown in Fig. 1, when the additive amount of the additive element increases, the additive element in the oxide dissolves to form a composite oxide, but the lattice constant follows the Begard rule until the solid solution limit. ,, Increase monotonically linearly (may decrease). After exceeding the predetermined inflection point, it exceeds the solid solution limit and is formed as a single oxide.
[0042] 図 2〜図 7は各添カ卩元素について添カ卩量と格子定数との関係を示す。 FIGS. 2 to 7 show the relationship between the additive amount and the lattice constant for each additive element.
図 2はカルシウム(Ca)、図 3はストロンチウム(Sr)、図 4はマグネシウム(Mg)、図 5 はランタン(La)、図 6はプラセオジム(Pr)及び図 7はイットリウム(Y)である。 Fig. 2 shows calcium (Ca), Fig. 3 shows strontium (Sr), Fig. 4 shows magnesium (Mg), Fig. 5 shows lanthanum (La), Fig. 6 shows praseodymium (Pr), and Fig. 7 shows yttrium (Y).
これらの図面に示すように、カルシウム(Ca)、ストロンチウム(Sr)、及びマグネシゥ ム(Mg)は添加量が約 20mol。/oで変極点が存在し、ランタン(La)は約 40mol。/o、プ ラセオジム(Pr)は約 50mol%及びイットリウム(Y)は約 60mol%近傍が固溶限界で あることが確認された。この結果を表 1に示す。よって、添加量として l〜20mol%程 度迄の添加であれば、いずれの元素も確実に固溶状態となることが確認された。 As shown in these drawings, calcium (Ca), strontium (Sr), and magnesium (Mg) are added in an amount of about 20 mol. An inflection point exists at / o , and lanthanum (La) is about 40 mol. / o , praseodymium (Pr) was about 50 mol% and yttrium (Y) was about 60 mol%. The results are shown in Table 1. Accordingly, it was confirmed that any element added in an amount of about 1 to 20 mol% was surely in a solid solution state.
[0043] [表 1] [0043] [Table 1]
また、前記無機酸化物に添加される添加元素としては、前記無機酸化物のイオン 半径近傍の元素を添加することが好ましいが、添加により酸素吸収量が増大するも のであれば、これに限定されるものではない。 [0045] さらに、前記添加元素として例えばカルシウム(Ca)を固溶させたものは水分吸収 量を増大することができる。これは、酸化カルシウム(CaO)の結晶の表面近傍の Ca が水分と反応して下記式(3)により多くの水分を吸収するためと考えられる。 Further, as the additive element added to the inorganic oxide, it is preferable to add an element in the vicinity of the ionic radius of the inorganic oxide, but it is limited to this as long as the oxygen absorption amount is increased by the addition. It is not something. [0045] Furthermore, the amount of water absorption can be increased by adding, for example, calcium (Ca) as the additive element. This is presumably because Ca near the surface of the calcium oxide (CaO) crystal reacts with moisture to absorb more moisture according to the following formula (3).
CaO + H 0→Ca (OH) …(3) CaO + H 0 → Ca (OH) (3)
[0046] このような脱酸素剤は、粉体の場合、添加元素を添加した酸化セリウムとの複合酸 化物の粉体を 1400°C以上の温度で焼成 (約 1時間程度)した後に、例えば水素等の 還元性ガス気流中で 1000°C1時間還元焼成することにより、容易に製造することが できる。 [0046] In the case of such an oxygen scavenger, for example, a powder of a complex oxide with cerium oxide to which an additive element is added is calcined at a temperature of 1400 ° C or higher (about 1 hour). It can be easily produced by reducing and firing at 1000 ° C for 1 hour in a reducing gas stream such as hydrogen.
[0047] 他方、タブレットやフレーク等の成形体の場合には、添加元素を添加した酸化セリ ゥムとの複合酸化物の粉体を、所定圧力(例えば 0. 5t/cm2以上)で加圧して成形 体を製造し、これを 1000°C以上の温度で焼結した後に、例えば水素等の還元性ガ ス気流中で 1000°C1時間還元焼成することにより、容易に製造することができる。 [0047] On the other hand, in the case of compacts such as tablets and flakes, a composite oxide powder with cerium oxide to which an additive element is added is applied at a predetermined pressure (for example, 0.5 t / cm 2 or more). Can be easily manufactured by sintering at a temperature of 1000 ° C or higher and then reducing and firing in a reducing gas stream such as hydrogen at 1000 ° C for 1 hour. .
[0048] このように製造された脱酸素剤は、酸素を必要十分に透過させ得る公知の多孔性 フィルム等の脱酸素用包装体でラミネート等の処理により封入されることにより、利用 される。 [0048] The oxygen scavenger produced in this way is used by being sealed by a treatment such as laminating with a known oxygen scavenging package such as a porous film that can permeate oxygen sufficiently and sufficiently.
[0049] このような本実施の形態に係る脱酸素剤においては、前記式(1)に示したように雰 囲気中の酸素と反応することにより、雰囲気中から酸素を大幅に吸収'除去すること ができる。 [0049] In such an oxygen scavenger according to the present embodiment, as shown in the formula (1), by reacting with oxygen in the atmosphere, oxygen is largely absorbed and removed from the atmosphere. be able to.
[0050] ここで、添加元素としてカルシウム(Ca)、プラセオジム(Pr)及びイットリウム(Y)を 用いて、酸素吸収性能についての確認を行なった。その結果を図 8、図 10及び図 12 において酸素吸収の経過時間と酸素吸収量との関係図として示す。 Here, the oxygen absorption performance was confirmed using calcium (Ca), praseodymium (Pr) and yttrium (Y) as additive elements. The results are shown in FIG. 8, FIG. 10 and FIG. 12 as a relationship diagram between the elapsed time of oxygen absorption and the amount of absorbed oxygen.
図 8、図 10及び図 12に示すように、添加量を lmol%、 5mol%, 10mol%, 20mol %、 30mol%、 40mol%、 50mol%、 60mol%として、経過時間と酸素吸収量との 関係を求めた。 As shown in Fig. 8, Fig. 10, and Fig. 12, the relationship between elapsed time and oxygen absorption is shown assuming that the addition amount is lmol%, 5mol%, 10mol%, 20mol%, 30mol%, 40mol%, 50mol%, 60mol%. Asked.
無添加の場合を黒三角印で示す。 The case of no addition is indicated by a black triangle mark.
[0051] 図 8、図 10及び図 12に示すように、各々の添加量が lmol%、 5mol%、 10mol% 、 20mol%と増大するにつれて、無添加の場合に較べて、酸素吸収量が徐々に増 大することが確認された。 一方、 20mol%以上添加しても酸素吸収の増大機能は発揮されなかった。 [0051] As shown in Fig. 8, Fig. 10 and Fig. 12, as each added amount increased to lmol%, 5mol%, 10mol% and 20mol%, the oxygen absorption amount gradually increased as compared with the case of no addition. It was confirmed that the number would increase. On the other hand, even when added in an amount of 20 mol% or more, the function of increasing oxygen absorption was not exhibited.
[0052] また、 96時間経過時における添カ卩量と酸素吸収量との関係を図 9、図 11及び図 13 に示す。 [0052] In addition, the relationship between the amount of additive and the amount of oxygen absorbed after 96 hours is shown in FIG. 9, FIG. 11 and FIG.
図 9、図 13に各々示すように、カルシウムとイットリウムの場合には、添加量が 20mo 1%で変極点となり、それ以上の添カ卩は酸素吸収に寄与しないことが判明された。ま た、図 11に各々示すように、プラセオジムの場合には、添加量が 15mol。/。で変極点 となり、それ以上の添加は酸素吸収に寄与しないことが判明された。 As shown in Fig. 9 and Fig. 13, in the case of calcium and yttrium, it was found that the addition amount was 20mo 1%, which became an inflection point, and the additional addition does not contribute to oxygen absorption. In addition, as shown in Fig. 11, in the case of praseodymium, the addition amount is 15 mol. /. It became clear that the addition of more than that did not contribute to oxygen absorption.
カルシウムの場合には、固溶状態の複合酸化物以外の単独酸化物の存在量が増 大する結果、かえって酸素吸収機能を阻害すると考えられる。イットリウムとブラセォ ジムの場合には、十分固溶限界内であるが、格子の膨張抑制効果を超えて、格子が 小さくなり過ぎたことが原因と考えられる。 In the case of calcium, it is thought that the oxygen absorption function is inhibited as a result of an increase in the amount of a single oxide other than the solid oxide in the form of a solid solution. In the case of yttrium and brazeodymium, they are well within the solid solution limit, but this is thought to be because the lattice became too small beyond the effect of suppressing the expansion of the lattice.
[0053] このため、本実施の形態に係る酸化セリウムを主体とした複合酸化物からなる脱酸 素剤では、以下のような作用 ·効果を奏することとなる。 [0053] For this reason, the deoxidizer composed of the composite oxide mainly composed of cerium oxide according to the present embodiment has the following actions and effects.
[0054] (1)水分を全く必要とすることなぐ酸素と反応することができるので、例えば乾燥食 品、電子部品、半田粉等のような水分を嫌うものの場合の保存に利用することができ る。 [0054] (1) Since it can react with oxygen without requiring water at all, it can be used for storage in the case of things that dislike water, such as dry food, electronic parts, solder powder, etc. The
[0055] (2)また、水分除去機能も有するので、密封雰囲気内に、従来のような除湿剤を別途 投入する必要がなくなる。この結果、例えば図 14に示すように、前記保存対象物であ る例えば水分を極度に嫌う錠剤 10をガスバリアフィルム 11に封入する際の工程にお いて、除湿機能を備えた脱酸素剤 12を投入する手段のみで足り、従来のような前記 除湿剤 3を別途投入する手段及び工程を省略することができ、製造ラインの簡略化を 図ること力 Sできる。 [0055] (2) Also, since it has a moisture removal function, it is not necessary to separately add a dehumidifying agent as in the prior art to the sealed atmosphere. As a result, for example, as shown in FIG. 14, the oxygen scavenger 12 having a dehumidifying function is provided in the step of enclosing the tablet 10 that is the object to be preserved, for example, the tablet 10 that extremely dislikes moisture, in the gas barrier film 11. It is only necessary to add the dehumidifying agent 3 and the conventional dehumidifying agent 3 can be omitted, and the manufacturing line can be simplified.
[0056] (3)また、添加物を添加した酸化セリウムは非金属であるので、金属探知機には検知 されることがなぐ金属探知機を用いて食品中の異物を発見することができる。 [0056] (3) Moreover, since cerium oxide to which an additive has been added is a non-metal, foreign substances in food can be found using a metal detector that is not detected by a metal detector.
[0057] (4)耐マイクロ波の特性も優れてレ、るので、酸素吸収量を増大する添加元素を添カロ してなる酸化セリウムからなる脱酸素剤はマイクロ波調理における加熱を防ぐことがで きる。 [0057] (4) Since the resistance to microwaves is also excellent, an oxygen scavenger made of cerium oxide formed by adding an additive element that increases the amount of oxygen absorbed can prevent heating in microwave cooking. it can.
[0058] (5)さらに、酸化セリウムに添加物を添加することにより、酸素吸収量が増大するので 、酸化セリウム単独の場合に較べて単位重量当りの酸素吸収量の大幅な増大を図る こと力 Sできる。 [0058] (5) Furthermore, by adding an additive to cerium oxide, the amount of oxygen absorbed increases. Compared to the case of cerium oxide alone, the oxygen absorption per unit weight can be greatly increased.
[0059] このように、本実施の形態によれば、無機酸化物である酸化セリウムを用いて脱酸 素機能と共に除湿機能も発揮する除湿機能を備えた脱酸素剤及び密封雰囲気中の 除湿 ·脱酸素方法を提供することができる。 [0059] Thus, according to the present embodiment, a deoxidizing agent having a dehumidifying function that exhibits both a deoxidizing function and a dehumidifying function using cerium oxide, which is an inorganic oxide, and a dehumidifying agent in a sealed atmosphere. A deoxygenation method can be provided.
よって、水分を極度に嫌う医薬品やサプリメント、化学薬品(例えば色素、香料、脂 質、酵素、ビタミン、脂肪酸)又は酸化され易い食品素材並びに食品、精密機械及び その部品、半導体基板等を安定保存できるようにすることが可能となる。 Therefore, it is possible to stably preserve pharmaceuticals, supplements, chemicals (eg, pigments, fragrances, fats, enzymes, vitamins, fatty acids) or food materials that are easily oxidized, foods, precision machinery and parts, semiconductor substrates, etc. It becomes possible to do so.
[0060] また、図 15に示すように、除湿機能を備えた脱酸素機能フィルム 20Aとしてもよい。 [0060] Further, as shown in FIG. 15, a deoxygenating functional film 20A having a dehumidifying function may be used.
この脱酸素機能フィルム 20Aは、図 15に示すように、前記酸化セリウム等の無機酸 化物からなる脱酸素 ·水分吸収層 21と、該脱酸素 ·水分吸収層 21の外層側に設けら れ、ガスバリア性を有するガスバリア層 22と、前記脱酸素 ·水分吸収層 21の内層側 に設けられ、酸素及び水分易透過性を有してなる酸素及び水分易透過層 23とから 構成されている。ここで、図 15中、符号 25は酸素、 26は水分を各々図示する。 As shown in FIG. 15, the deoxygenating functional film 20A is provided on the deoxygen / moisture absorbing layer 21 made of an inorganic oxide such as cerium oxide, and on the outer layer side of the deoxygenating / moisture absorbing layer 21, A gas barrier layer 22 having gas barrier properties and an oxygen and moisture easily permeable layer 23 provided on the inner layer side of the deoxygenated / water absorbing layer 21 and having oxygen and moisture easily permeable are configured. Here, in FIG. 15, reference numeral 25 indicates oxygen, and 26 indicates moisture.
なお、図 15においては、前記ガスバリア層 22の外側に外層 24を設けガスバリア層 を保護するようにしている。 In FIG. 15, an outer layer 24 is provided outside the gas barrier layer 22 to protect the gas barrier layer.
そして、前記の水分を極度に嫌う医薬品やサプリメント等では、酸素及び水分易透 過性層 23を内側 (すなわち、除湿及び脱酸素をしたい雰囲気側)とし、ガスバリア層 22を外側 (例えば大気側)として、除湿機能を備えた脱酸素機能フィルム 20Aにより 包装、密封され、安定的に保存される。 In the case of pharmaceuticals or supplements that do not like moisture, the oxygen and moisture permeable layer 23 is on the inner side (that is, the atmosphere side where dehumidification and deoxygenation is desired), and the gas barrier layer 22 is on the outer side (for example, the atmosphere side). As described above, it is packaged, sealed and stably stored by a deoxidation functional film 20A having a dehumidifying function.
[0061] ここで、前記脱酸素'水分吸収層 21としては、前記酸化セリウム等の無機酸化物を 含有するポリプロピレン、ポリブタジエン、ポリメチルペンテン、エラストマ一、シリコン 樹脂エチレン—酢酸ビュル共重合体、ポリブタジエン、ポリイソプレン、ポリエチレン( 超低密度ポリエチレン、低密度ポリエチレン、中密度ポリエチレン)、プロピレン一ェ チレン共重合体、プロピレン一エチレンランダム重合体、 'エチレン一ひォレフイン共 重合体等の単層又は多層からなるものを例示することができるが、本発明はこれらに 限定されるものではない。 [0061] Here, the deoxygenated / water-absorbing layer 21 includes polypropylene, polybutadiene, polymethylpentene, elastomer, silicon resin ethylene-butyl acetate copolymer, polybutadiene containing inorganic oxide such as cerium oxide. , Polyisoprene, polyethylene (very low density polyethylene, low density polyethylene, medium density polyethylene), propylene-ethylene copolymer, propylene-ethylene random polymer, 'ethylene-ethylene olefin copolymer, etc. However, the present invention is not limited to these examples.
[0062] ここで、前記ガスバリア層 22としては、ァノレミ箔、ポリビュルアルコール、ポリ塩化ビ 二リデンコート延伸ナイロン(商品名)、テレフタル酸-トリメチルへキサメチレンジァミン 縮重合体、 2, 2—ビス(P アミノシクロへキシル)プロパン アジピン酸共重合体、 エチレン—ビエルアルコール共重合体、ポリ塩ィ匕ビニル、ナイロン MXD (商品名)、 ナイロン 6 (商品名)、ナイロン 6, 6 (商品名)等の単層又は多層からなるものを例示す ること力 Sできる力 本発明はこれらに限定されるものではなぐガスと水分とを遮断する もので、好ましくは酸素と水分を遮断するようなものであればいずれでもよい。 [0062] Here, as the gas barrier layer 22, an anoremi foil, polybutyl alcohol, polyvinyl chloride is used. Nylidene-coated stretched nylon (trade name), terephthalic acid-trimethylhexamethylenediamine condensed polymer, 2,2-bis (P-aminocyclohexyl) propane adipic acid copolymer, ethylene-bial alcohol copolymer, Examples of single-layer or multi-layer materials such as polyvinyl chloride, nylon MXD (trade name), nylon 6 (trade name), nylon 6, 6 (trade name), etc. It is not limited to the above, but it can block any gas and moisture, and preferably any one that blocks oxygen and moisture.
[0063] また、前記酸素及び水分易透過層 23としては、例えば不織布、ポリプロピレン (PP )、ポリエチレン (超低密度ポリエチレン、低密度ポリエチレン、中密度ポリエチレン)、 エチレンプロピレン共重合体、エチレンプロピレンゴム、エチレン-アタリノレ酸ェチノレ 共重合体等の単層又は多層からなるものを例示することができるが、本発明はこれら に限定されるものではなぐガスと水分とを透過するもので、好ましくは酸素と水分を 透過するようなものであればいずれでもよぐ例えば紙等の繊維類からなる層も用い ることちでさる。 [0063] Further, as the oxygen and moisture easily permeable layer 23, for example, non-woven fabric, polypropylene (PP), polyethylene (ultra low density polyethylene, low density polyethylene, medium density polyethylene), ethylene propylene copolymer, ethylene propylene rubber, Examples of the copolymer may include a single layer or a multilayer such as an ethylene-atalinolenic acid ethynole copolymer, but the present invention is not limited to these, and is capable of permeating gas and moisture, preferably oxygen and Any layer that permeates moisture can be used, for example, a layer made of fibers such as paper.
また、前記酸素及び水分易透過層 23はシーラント層(例えば PP又は PE等のポリオ レフイン)の機能を併用するようにしてもよい。 The oxygen and moisture easily permeable layer 23 may be used in combination with the function of a sealant layer (for example, a polyolefin such as PP or PE).
[0064] また前記外層 24としては、例えばポリエチレン、ポリプロピレン、ポリエチレンテレフ タレート (PET)、ナイロン(商品名)等を例示することができるが、本発明はこれらに限 定されるものではない。 [0064] Examples of the outer layer 24 include polyethylene, polypropylene, polyethylene terephthalate (PET), nylon (trade name), and the like, but the present invention is not limited thereto.
[0065] また、図 16の脱酸素機能フィルム 20Bに示すように、前記脱酸素'水分吸収層 21 とガスノくリア層 22との間に、緩衝層 27を設け、接着性及び緩衝性をフィルムに付与 するようにしてもよい。 Further, as shown in the deoxygenation functional film 20B in FIG. 16, a buffer layer 27 is provided between the deoxygenation / moisture absorption layer 21 and the gas barrier layer 22, and the film has adhesiveness and buffer properties. You may make it give to.
また、ガスバリア層 22と外層 24との間に高度ガスバリア層 28を設け、外部からのガ スの侵入防止をより強固にさせるようにしてもよい。 Further, an advanced gas barrier layer 28 may be provided between the gas barrier layer 22 and the outer layer 24 to further strengthen the prevention of gas intrusion from the outside.
[0066] ここで、緩衝層 27としては、例えばポリエチレン、ポリプロピレン等の緩衝作用及び 接着作用を備えた樹脂を例示することができるが、本発明はこれらに限定されるもの ではない。 Here, examples of the buffer layer 27 include resins having a buffering action and an adhesive action, such as polyethylene and polypropylene, but the present invention is not limited thereto.
[0067] また、高度ガスバリア層 28としては、例えばアルミ箔をはじめとする各種金属箔、ァ ルミ蒸着フィルム、各種酸化物 (シリカ、チタニア、ジルコユア、アルミナ)蒸着フィルム 等を例示することができる力 本発明はこれらに限定されるものではない。 [0067] Further, as the advanced gas barrier layer 28, for example, various metal foils including aluminum foil, aluminum vapor deposition film, various oxide (silica, titania, zirconia, alumina) vapor deposition film The force which can illustrate etc. This invention is not limited to these.
[0068] この図 16に示すような 6層構造の除湿機能を備えた脱酸素機能フィルム 20Bとする ことで、緩衝作用が向上すると共に外部からのガスの侵入防止が強固となり、より付 加価値の高レ、フィルムを提供することができる。 [0068] By using a deoxygenation functional film 20B having a dehumidifying function with a six-layer structure as shown in Fig. 16, the buffering action is improved and the prevention of gas intrusion from the outside is strengthened, and the added value is increased. The film can be provided at a high level.
[0069] また、図 17に示すように、前記酸素欠陥を有する酸化セリウム、酸化亜鉛又は酸化 チタンのいずれか一種又はこれらの混合物の無機酸化物からなる脱酸素剤 30と、該 脱酸素剤 30を内包すると共に、酸素及び水分易透過性を有してなる包装体 31とか ら除湿機能を備えた脱酸素包装体 32を構成するようにしてもよい。 In addition, as shown in FIG. 17, an oxygen scavenger 30 composed of an inorganic oxide of any one of cerium oxide, zinc oxide, and titanium oxide having oxygen defects, or a mixture thereof, and the oxygen scavenger 30 In addition, a deoxygenated package 32 having a dehumidifying function may be configured from the package 31 having oxygen and moisture permeability.
なお、前記包装体 31は、単層又は多層のいずれのものでも使用することができ、さ らには意図的にピンホールを設けて、酸素及び水分の透過性を向上させるようにして あよい。 The package 31 may be either a single layer or a multilayer, and may be intentionally provided with pinholes to improve oxygen and moisture permeability. .
[0070] また、図 18に示すように、前記酸素欠陥を有する酸化セリウム、酸化亜鉛又は酸化 チタンのいずれか一種又はこれらの混合物の無機酸化物からなる脱酸素剤 40を樹 脂層 41内に分散又は練込んで除湿機能を備えた脱酸素樹脂組成物 42を構成する ようにしてもよい。 Further, as shown in FIG. 18, an oxygen scavenger 40 made of an inorganic oxide of any one of cerium oxide, zinc oxide, and titanium oxide having oxygen defects, or a mixture thereof, is provided in the resin layer 41. The deoxygenated resin composition 42 having a dehumidifying function may be constituted by being dispersed or kneaded.
[0071] 前記樹脂層 41を構成する材料としては、酸素及び水分を透過することができる素 材であればよぐ例えばポリエチレン (超低密度ポリエチレン、低密度ポリエチレン、 中密度ポリエチレン)、ポリプロピレン、プロピレン エチレン共重合体、エチレン 酢 酸ビエル共重合体、これらのブレンド物などのォレフィン系樹脂、ポリスチレン、スチ レン ブタジエン共重合体、スチレン イソプレン共重合体などのスチレン系樹脂な どを例示することができる。また、これらの樹脂は単独でもまたはブレンド物としても使 用すること力 Sできる。 [0071] The material constituting the resin layer 41 may be any material that can permeate oxygen and moisture. For example, polyethylene (ultra low density polyethylene, low density polyethylene, medium density polyethylene), polypropylene, propylene Examples include ethylene copolymers, ethylene vinyl acetate copolymers, olefin resins such as blends thereof, styrene resins such as polystyrene, styrene butadiene copolymers, and styrene isoprene copolymers. . Also, these resins can be used alone or as a blend.
実施例 Example
[0072] 以下、本発明の効果を確認するための一実施例について説明するが、本発明はこ れの実施例に限定されるものではない。 [0072] An example for confirming the effect of the present invention will be described below, but the present invention is not limited to this example.
[0073] <原料の調整 > [0073] <Raw material adjustment>
炭酸水素アンモニゥムとアンモニアと炭酸アンモニゥムとシユウ酸とを水に溶解した 水溶液を攪拌しながら、硝酸セリウム水溶液を滴下し逆中和し、生成した沈殿物をィ オン交換水で洗浄 (本実施例では 2回)してろ過した。その後、ろ過物を乾燥(300°C で 2時間)することにより、実施例 1の酸ィ匕セリウム(CeO )の粉末(平均粒径:約 0· 5 While stirring an aqueous solution of ammonium bicarbonate, ammonia, ammonium carbonate and oxalic acid in water, the aqueous cerium nitrate solution was added dropwise for reverse neutralization. Washed with on-exchange water (twice in this example) and filtered. Thereafter, the filtrate was dried (at 300 ° C. for 2 hours) to obtain a powder of acid cerium (CeO) of Example 1 (average particle size: about 0.5
2 2
β m)を得た (酸化セリウム単体の場合の調整)。 β m) was obtained (adjustment for cerium oxide alone).
[0074] <添加元素の添加 > [0074] <Addition of additional elements>
実施例 2として、前記酸化セリウム単体の粉末を製造するための硝酸セリウム水溶 液滴下の過程において、添加元素としてカルシウム(Ca)を用レ、、 10mol%硝酸塩と なるように添加した。 As Example 2, in the process under the cerium nitrate aqueous droplet for producing the powder of the cerium oxide simple substance, calcium (Ca) was added as an additive element so as to be 10 mol% nitrate.
[0075] 本実施例の成形体の焼結条件は 1100°Cで 1時間とした。さらに、還元条件は 100 0。Cで 1時間、水素 100%ガスで 400SCCMフローとした。なお、包装体としては、ピ ンホールが多数ある内袋を用い、フィルムパックした。 [0075] The sintering condition of the molded body of this example was 1100 ° C for 1 hour. Furthermore, the reduction conditions are 100 0. The flow was 400 SCCM with 100% hydrogen gas for 1 hour with C. As the package, an inner bag with many pinholes was used, and the film was packed.
[0076] 包装体内に実施例 1及び実施例 2の脱酸素剤 1. 5gを密封し、所定時間経過後の 包装体内の湿度変化を確認した。また、比較例 1としてシリカゲル単体を lg、比較例 2として従来一般的に市販されている鉄粉系脱酸素剤を、比較例 3として従来の鉄粉 系脱酸素剤とシリカゲルをそれぞれ包装体内に封入したものを用いた。この結果を 図 19に示す。なお、比較例として用いた一般的な鉄粉系脱酸素剤には、酸素を吸 収させ続けるため(式(1)参照)の水分保持剤が必要であるので、それを同封してい る。 [0076] The oxygen scavengers of Examples 1 and 2 in the package were sealed with 1.5 g, and the humidity change in the package after a predetermined time was confirmed. In addition, as a comparative example 1, the silica gel alone is lg, as a comparative example 2, the iron powder-based oxygen scavenger that has been commercially available in the past, and as a comparative example 3, the conventional iron powder-based oxygen scavenger and the silica gel are packed in the package. What was enclosed was used. Figure 19 shows the result. Note that the general iron powder type oxygen scavenger used as a comparative example requires a moisture retention agent to keep absorbing oxygen (see formula (1)), and is enclosed.
[0077] 実施例 1の酸化セリウム単体の除湿機能を有する脱酸素剤(図 19中拿で示す。)、 実施例 2のカルシウムを固溶させた酸化セリウム複合酸化物からなる除湿機能を有 する脱酸素剤(図 19中〇で示す。)、比較例 1のシリカゲル単体(図 19中、 Xで示す 。)、比較例 2の鉄粉系脱酸素剤と水分保持剤(図 19中黒三角印で示す。)、比較例 3の鉄粉系脱酸素剤と水分保持剤とシリカゲルとを併せたもの(図 19中、△で示す。 ) の湿度変化能にっレ、て確認した。 [0077] The oxygen scavenger having a dehumidifying function of the cerium oxide simple substance of Example 1 (shown in FIG. 19), and having a dehumidifying function comprising the cerium oxide composite oxide in which calcium in Example 2 is dissolved. Oxygen scavenger (indicated by circles in FIG. 19), silica gel alone of comparative example 1 (indicated by X in FIG. 19), iron powder-based oxygen scavenger and water retention agent in comparative example 2 (black triangle in FIG. 19) This was confirmed by the ability to change the humidity of the combination of the iron powder type oxygen scavenger, the water retention agent and the silica gel of Comparative Example 3 (indicated by Δ in FIG. 19).
[0078] 図 19に示すように、比較例 1のシリカゲル単体(図 19中、 Xで示す。)は包装体内 の水分変化 (約 7%程度の減)である。 [0078] As shown in FIG. 19, the silica gel alone of Comparative Example 1 (indicated by X in FIG. 19) is a change in moisture in the package (about 7% decrease).
[0079] また、比較例 2の鉄粉系脱酸素剤と水分保持剤(図 19中黒三角印で示す。)は、時 間の経過と共に、水分保持剤からの水分量の増加により湿度の増加(約 7%程度の 増)がみられた。 [0080] 比較例 3の鉄粉系脱酸素剤と水分保持剤とシリカゲルとを併せたもの(図 19中、△ で示す。)は、比較例 2においてシリカゲルによる除湿機能が確認された (殆ど変化な し)。 [0079] In addition, the iron powder-based oxygen scavenger and the water retention agent (indicated by black triangles in Fig. 19) of Comparative Example 2 are used to increase the humidity as the amount of moisture from the moisture retention agent increases with time. There was an increase (about 7% increase). [0080] The combination of the iron powder type oxygen scavenger, the water retention agent and the silica gel of Comparative Example 3 (indicated by Δ in Fig. 19) was confirmed to have a dehumidifying function by silica gel in Comparative Example 2 (mostly No change).
[0081] これに対し、実施例 1の酸化セリウム単体の除湿機能を有する脱酸素剤(図 19中き で示す。)は、所定時間の経過により除湿機能 (約 16%程度の減)を発揮したことが 確認された。 [0081] On the other hand, the oxygen scavenger having the dehumidifying function of cerium oxide alone of Example 1 (indicated by the middle part in FIG. 19) exhibits the dehumidifying function (about 16% decrease) over a predetermined time. It was confirmed that
[0082] また、実施例 2のカルシウムを固溶させた酸化セリウム複合酸化物からなる除湿機 能を有する脱酸素剤(図 19中〇で示す。)は、カルシウム添加効果 (約 18%程度の 減)が確認された。 [0082] Further, the oxygen scavenger having a dehumidifying function (shown by a circle in FIG. 19) composed of the cerium oxide composite oxide in which calcium of Example 2 is solid-dissolved has a calcium addition effect (about 18%). Decrease) was confirmed.
[0083] これにより、従来のような鉄粉系の脱酸素剤のようなシリカゲルを併用した場合よりも 酸化セリウム単体で除湿機能が発現 (約 23%程度の減)したことが確認された。 また、カルシウムの添カ卩による複合酸化物体もセリウム単体よりも除湿性能が良好 であることが確認された。 [0083] Thus, it was confirmed that the dehumidifying function was manifested by cerium oxide alone (about 23% reduction), compared to the case where silica gel such as a conventional iron powder-based oxygen scavenger was used in combination. In addition, it was confirmed that the composite oxide body made of calcium additive had better dehumidifying performance than cerium alone.
次に、酸化セリウム単独、酸化セリウムにカルシウムを 10mol%、 20mol%及び 40 mol%添加した場合にぉレ、て、所定の間における相対湿度の変化を確認した。 試験は空気量が 300ml (酸素量 60ml)において、ガスバリアフィルムとして「K—ナ ィロン (商品名)」を用いて、内部に脱湿及び脱酸素機能を有する脱酸素剤を封入し 、所定時間における湿度変化を測定した。 Next, when cerium oxide alone or calcium was added to cerium oxide at 10 mol%, 20 mol%, and 40 mol%, changes in relative humidity during a predetermined period were confirmed. In the test, when the air volume is 300 ml (oxygen volume 60 ml), “K-Nylon (trade name)” is used as a gas barrier film, and a deoxygenating agent having a dehumidifying and deoxygenating function is enclosed inside, and the test is performed for a predetermined time. The humidity change was measured.
この結果を図 20に示す。図 20に示すように、カルシウムを添加元素とした場合には 、固溶限界の 20mol%を超えても析出した単独の酸化カルシウムの吸湿作用により 、最終到達湿度の低下が確認された。 The results are shown in FIG. As shown in FIG. 20, when calcium was used as an additive element, a decrease in final reached humidity was confirmed by the hygroscopic action of the precipitated calcium oxide even when the solid solution limit exceeded 20 mol%.
[0084] また、前記試験において、ガスバリアフィルムの内部の湿度雰囲気を高く湿度調整 した場合にぉレ、て、脱湿性能の初期湿度依存の有無にっレ、て確認した。 [0084] Further, in the above test, when the humidity atmosphere inside the gas barrier film was adjusted to a high level, it was confirmed whether or not the dehumidification performance was dependent on the initial humidity.
その結果を図 21に示す。計測初期は 65RH%、 55RH%、 45RH%及び 30RH% とした場合においても、所定時間経過すれば、いずれの場合においても相対湿度が 20RH以下となり、最終的には 15RH%前後となることが判明し、初期湿度依存がな レ、ことが確認された。 The result is shown in FIG. Even when the initial measurement was 65RH%, 55RH%, 45RH%, and 30RH%, it was found that the relative humidity would be 20RH or less in any case and eventually be around 15RH% in any case. It was confirmed that there was no dependency on the initial humidity.
産業上の利用可能性 以上のように、本発明によれば、除湿機能を発揮しつつ脱酸素機能を奏するので、 従来のようなシリカゲル等の除湿剤を用いることなぐ例えば水分を極度に嫌う例え ば医薬品等の保存対象物を保存することに用いて適している。 Industrial applicability As described above, according to the present invention, the deoxygenating function is exhibited while exhibiting the dehumidifying function. Suitable for storing things.
Claims
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| TW096123036A TWI474860B (en) | 2006-06-29 | 2007-06-26 | A dehumidification / deoxidation method, a deoxidizing package having a dehumidifying function, and a deoxidized film or deoxidizing resin composition |
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|---|---|---|---|
| JP2006-179857 | 2006-06-29 | ||
| JP2006179857 | 2006-06-29 | ||
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| JP2006355376 | 2006-12-28 |
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| JP (2) | JP4210310B2 (en) |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008140004A1 (en) * | 2007-05-10 | 2008-11-20 | Mitsui Mining & Smelting Co., Ltd. | Deoxidant and method for producing the same |
| CN102056660A (en) * | 2008-07-11 | 2011-05-11 | 三井金属矿业株式会社 | Oxygen absorber |
| CN113477044A (en) * | 2021-07-08 | 2021-10-08 | 湖北恒维通智能科技有限公司 | Ultralow-oxygen-water-content atmosphere control device for metal additive manufacturing |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012057161A1 (en) * | 2010-10-26 | 2012-05-03 | 三井金属鉱業株式会社 | Method for producing carbon monoxide and production apparatus |
| JP6577848B2 (en) * | 2014-12-26 | 2019-09-18 | 三星電子株式会社Samsung Electronics Co.,Ltd. | Gas adsorbent and vacuum heat insulating material using the same |
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- 2007-06-26 TW TW096123036A patent/TWI474860B/en not_active IP Right Cessation
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| JP2000093734A (en) * | 1997-09-19 | 2000-04-04 | Aeronex Inc | Method, composition, and apparatus for removing moisture from non-corrosive gas flow |
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Cited By (5)
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| WO2008140004A1 (en) * | 2007-05-10 | 2008-11-20 | Mitsui Mining & Smelting Co., Ltd. | Deoxidant and method for producing the same |
| CN102056660A (en) * | 2008-07-11 | 2011-05-11 | 三井金属矿业株式会社 | Oxygen absorber |
| CN102056660B (en) * | 2008-07-11 | 2013-10-02 | 三井金属矿业株式会社 | Oxygen absorber |
| CN113477044A (en) * | 2021-07-08 | 2021-10-08 | 湖北恒维通智能科技有限公司 | Ultralow-oxygen-water-content atmosphere control device for metal additive manufacturing |
| CN113477044B (en) * | 2021-07-08 | 2022-04-22 | 湖北恒维通智能科技有限公司 | An ultra-low oxygen water content atmosphere control device for metal additive manufacturing |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI474860B (en) | 2015-03-01 |
| JP2008238170A (en) | 2008-10-09 |
| TW200810830A (en) | 2008-03-01 |
| JP2008178859A (en) | 2008-08-07 |
| JP4210310B2 (en) | 2009-01-14 |
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