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WO2008098409A1 - A coating method of mixture film containing sulfur - Google Patents

A coating method of mixture film containing sulfur Download PDF

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Publication number
WO2008098409A1
WO2008098409A1 PCT/CN2007/000468 CN2007000468W WO2008098409A1 WO 2008098409 A1 WO2008098409 A1 WO 2008098409A1 CN 2007000468 W CN2007000468 W CN 2007000468W WO 2008098409 A1 WO2008098409 A1 WO 2008098409A1
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WO
WIPO (PCT)
Prior art keywords
sulfur
film layer
coating
containing mixture
fertilizer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2007/000468
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French (fr)
Chinese (zh)
Inventor
Zongrong Ying
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing University of Science and Technology
Original Assignee
Nanjing University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing University of Science and Technology filed Critical Nanjing University of Science and Technology
Priority to PCT/CN2007/000468 priority Critical patent/WO2008098409A1/en
Publication of WO2008098409A1 publication Critical patent/WO2008098409A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/02Preparation of sulfur; Purification
    • C01B17/0243Other after-treatment of sulfur
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/30Layered or coated, e.g. dust-preventing coatings
    • C05G5/36Layered or coated, e.g. dust-preventing coatings layered or coated with sulfur

Definitions

  • the invention relates to a preparation method of a sulfur-containing coated slow-release fertilizer, in particular to a coating method of a sulfur-containing mixture film layer in a coated slow-release fertilizer containing a sulfur-containing mixture film layer, which belongs to the preparation of slow-release fertilizer.
  • Technical field. Background technique
  • Slow release fertilizer is the development direction of agricultural fertilizer. At present, one of the key points in the research and development of slow-release fertilizers is to reduce costs and obtain a long release period to broaden the application fields of current slow-release fertilizers.
  • Coated slow release fertilizer is an important direction for slow release fertilizer.
  • the coatings are polymers, low molecular weight organics, sulfur and fillers, among which sulfur and fillers are inexpensive, so sulfur and fillers are often used in the envelope of coated slow release fertilizers to reduce costs.
  • the addition of sulphur and fillers to the polymer or low molecular weight organic film layer usually affects the release period of the coated slow release fertilizer.
  • the addition of sulphur and non-permeable filler generally extends the release period.
  • US 6,617,412 discloses a process for preparing a polyurethane-containing sulfur-containing film-coated slow-release fertilizer which is prepared by mixing sulfur in a reactant isocyanate monomer or a polyol monomer into an isocyanate ester.
  • a sulfur-containing mixture or a polyol-containing monomer mixture a sulfur-containing mixture or a polyol-containing monomer mixture, and then repeatedly coating an isocyanate component (isocyanate monomer or isocyanate monomer sulfur-containing mixture) and a polyol monomer component (polyol monomer or polyol) on the surface of the fertilizer
  • the monomer-containing sulfur-containing mixture forms a polyurethane-containing sulfur mixture film layer on the surface of the fertilizer, and finally obtains a coated slow-release fertilizer coated with a polyurethane sulfur-containing mixture film layer.
  • the amount of sulfur added in the isocyanate monomer or the polyol monomer cannot be too high, and the amount of sulfur added in the patent is 30. % ⁇ 80%, ideally 50%.
  • the sulfur content in the film layer of the sulfur-containing mixture of the thermosetting polymer may not be too high, otherwise it may be caused by The fluidity of the coating liquid is seriously deteriorated and the coating cannot be carried out; and, the method disclosed above is used to form a sulfur content gradient distribution in the sulfur-containing mixture film layer, especially when the sulfur content is high, a sulfur content gradient is formed. Cloth is very difficult.
  • the prior art employs a method in which a mixture of sulfur powder and a coating material is coated to form a film layer containing a sulfur mixture.
  • the sulfur powder is a solid filler, the bonding property which sulfur itself can have cannot be exhibited, and therefore even When the polymer solution is coated, the sulfur content should not be too high. Otherwise, the polymer bonding force alone is not enough to bond the sulfur powder well to form a continuous coating with suitable mechanical properties, and the sulfur powder content is excessive. High, the polymer solution must use too much solvent to make the coating liquid have suitable fluidity, which is also disadvantageous. Summary of the invention
  • An object of the present invention is to provide a coating method for a sulfur-containing mixture film layer which is convenient, easy to adjust, high in sulfur content, and easy to be stepped.
  • a technical solution for achieving the object of the present invention is as follows:
  • a coating method of a sulfur-containing mixture film layer is to simultaneously apply molten sulfur and an organic coating liquid to the surface of the fertilizer, respectively, so that the molten sulfur and the organic coating liquid are in the fertilizer.
  • the surface is composited and further solidified to form a sulfur-containing mixture film layer comprising sulfur and organic matter.
  • the organic matter described herein may be a polymer and/or a low molecular weight organic material, and the fertilizer surface may be a pure fertilizer surface or a pre-coated fertilizer surface.
  • the coating method of the sulfur-containing mixture film layer of the present invention it is preferred to apply molten sulfur to the surface of the fertilizer by spraying.
  • the average mass fraction of the sulphur may be from 0.1% to 99. 9%.
  • the present invention has the following significant advantages: (1) In the coating method of the sulfur-containing mixture film layer of the present invention, sulfur is a molten sulfur at the time of coating, and sulfur can exert a bonding property even if a sulfur-containing mixture film When the sulfur content of the layer is high and sulfur is the main component, since the sulfur can be bonded to each other in the molten state, the film layer can still have good mechanical properties, and the fluidity of the coating material does not exist when the sulfur content is high.
  • the coating method of the sulfur-containing mixture film layer of the present invention the heat of the molten sulfur can be directly used for curing the polymer in the polymer sulfur-containing mixture film layer, for example
  • the solvent of the thermoplastic polymer solution volatilizes and solidifies or cures by thermal crosslinking of the thermosetting polymer prepolymer to reduce energy consumption
  • the coating method of the sulfur-containing mixture film layer of the present invention can be controlled by controlling molten sulfur and organic substances
  • the coating rate ratio of the membrane fluid (such as spray flow ratio), it is easy to form a meaningful sulfur content gradient distribution in the sulfur-containing mixture membrane layer, For example, from the inside to the outside, the sulphur content gradient is low in the middle, high to low or low to high, wherein the height can be as high as 100%, and the low can be as low as 0°/.
  • the gradient distribution can still have relatively high mechanical properties in the case of a high sulfur content in the sulfur-containing mixture membrane layer, which can increase the low sulfur content and reduce the coating thickness to reduce the slow release fertilizer.
  • the product cost, and the release period of the slow release fertilizer is long; the sulfur content gradient distribution can also be used in the sulfur-containing mixture membrane layer, and the sulfur content is very high in the sulfur-containing mixture membrane layer.
  • High barrier layer, long release period of slow release fertilizer) (4)
  • the coating method of the sulfur-containing mixture membrane layer of the invention has wide application range, is convenient and easy, and eliminates sulfur and polymer (or prepolymerization) The reaction with the low molecular weight organic matter, the process flow is reduced, and the process cost is low. detailed description
  • the coating method of the sulfur-containing mixture membrane layer is characterized in that the molten sulfur and the organic coating solution are simultaneously applied to the surface of the fertilizer, so that the molten sulfur and the organic coating solution are compounded on the surface of the fertilizer, and then solidified to form sulfur and A film layer of a sulfur-containing mixture of organic matter.
  • the organic matter may be a polymer and/or a low molecular weight organic material, and the fertilizer surface may be a pure fertilizer surface or a pre-coated fertilizer surface.
  • the molten sulfur is preferably applied to the surface of the fertilizer by spraying.
  • the organic coating liquid is also preferably applied to the surface of the fertilizer by spraying. That is, the coating method of the sulfur-containing mixture film layer of the present invention is preferably: spraying the molten sulfur onto the surface of the fertilizer while spraying the organic coating liquid from the other nozzle to the surface of the fertilizer to melt the sulfur and the organic matter.
  • the coating liquid is compounded on the surface of the fertilizer and further solidified to form a sulfur-containing mixture film layer containing sulfur and organic matter.
  • molten sulfur and an organic coating solution to the surface of the fertilizer in other ways.
  • the film of the sulfur-containing mixture in the envelope-type slow-release fertilizer coating is prepared by using a drum coating device, the molten sulfur is sprayed on the surface of the fertilizer in the drum, and the rotation is continuously measured.
  • the drum is poured into the organic coating liquid, and the rotating drum will continuously apply the poured organic coating liquid on the surface of the fertilizer to be combined with the sprayed molten sulfur on the surface of the fertilizer.
  • the sulfur-containing mixture film layer of the present invention comprises a film layer of a mixture of sulfur and a polymer, a film layer of a mixture of sulfur and a low molecular weight organic substance, and a sulfur, a mixed film layer of a polymer and a low molecular weight organic substance, and the like.
  • the coating method of the sulfur-containing mixture film layer of the invention can be used for sulfur and unsaturated polyester, epoxy resin, thermosetting polyurethane, unsaturated oil, phenolic resin, amino resin, butadiene rubber, natural rubber, polyisoprene Rubber, styrene butadiene rubber, butyl rubber, ethylene propylene rubber and EPDM rubber Coating of a sulfur-containing mixture film layer composed of one or more thermosetting polymers such as nitrile rubber.
  • sulfur and polyolefin polystyrene and its copolymers, polyvinyl chloride and its copolymers, acrylonitrile-butadiene-styrene copolymer, thermoplastic polyurethane, thermoplastic polyester, polyamide and nitrocellulose.
  • Coating of a sulfur-containing mixture film layer of one or more thermoplastic polymers It can also be used for the coating of a sulfur-containing mixture film layer having one or more thermoplastic polymers and one or more thermosetting polymers.
  • the low sulfur molecular organics may also be present in the sulfur-containing mixture film layer comprising sulfur and polymer as described herein.
  • the coating liquid for forming the polymer in the sulfur-containing mixture film layer may be a melt, a solution or a dispersion of the thermoplastic polymer. form.
  • the coating liquid for forming the polymer in the sulfur-containing mixture film layer may be a melt, a solution or a dispersion of the prepolymer.
  • the form may also be in the form of a melt, a solution or a dispersion of a reaction composition (monomer composition, prepolymer composition) which can react to form a polymer.
  • the coating liquid may be in a uniform form or in separate forms thereof, for example, the coating liquid of the thermoplastic polymer is a solution, and The coating liquid to form the thermosetting polymer is a prepolymer melt, which are each applied to the surface of the fertilizer simultaneously or sequentially, respectively, and finally combined with each other or with molten sulfur on the surface of the fertilizer.
  • the coating method of the sulfur-containing mixture film layer of the invention can also be used for sulfur and low molecular weight organic substances (for example, waxes having a melting point higher than room temperature and mixtures thereof, asphalt and mixtures thereof, and rosin or rosin esters and mixtures thereof, having a melting point higher than room temperature Coating of a sulfur-containing mixture film layer of a low molecular weight polymer such as polyethylene wax.
  • the low molecular weight organic matter in the sulfur-containing mixture film layer may be a single low molecular weight organic substance or may contain more than one low molecular weight organic substance.
  • the coating liquid for forming the low molecular weight organic substance in the sulfur-containing mixture film layer may be in the form of a melt, a solution or a dispersion of a low molecular weight organic substance, or may be a melt, a solution or a reaction composition of a reaction composition which can react to form a low molecular weight organic substance.
  • a dispersion or the like it may also be in the form of a melt, a solution or a dispersion of a mixture of a plurality of low molecular weight organic substances which ultimately forms a low molecular weight organic substance in the film layer of the sulfur-containing mixture.
  • the low molecular weight organic coating liquid is usually in the form of a melt.
  • a polymer or a low molecular weight organic substance in a sulfur-containing mixture film layer is formed by reacting more than one reactant (for example, a thermosetting polymer is formed by reacting one or more prepolymers or more than one monomer, and it is also possible Involving curing agents, catalysts, etc., may be to mix all the components of the reactants (including the reaction aid) to form a mixed coating liquid to the surface of the fertilizer, or may be The reactants are respectively applied to the surface of the fertilizer at the same time or sequentially, and the components in the reaction composition may be separately coated on the surface of the fertilizer, and some components are mixed to form a mixed coating liquid and then coated on the surface of the fertilizer. , can also be other ways.
  • the sulfur-containing mixture film layer is a film layer formed by combining one or more polymers with sulfur, or a film layer formed by combining one or more low molecular weight organic substances with sulfur, or a polymer
  • a low molecular weight organic substance polymer
  • the low molecular weight organic matter can be formed by one or more layers formed by combining sulfur with sulfur, more than one polymer, one or more low molecular weight organic substances or polymers and low molecular weight organic substances may be formulated into a mixed coating liquid to the surface of the fertilizer. Coating, it can also be formulated into several coating liquids, each of which is coated on the surface of the fertilizer.
  • thermosetting polymer in the film layer of the sulfur-containing mixture involves more than one reactant (including an auxiliary agent)
  • all the reactants (including the auxiliary agent) may be formulated into a mixed coating liquid to be applied to the surface of the fertilizer. It can be formulated into several coating liquids, each of which is coated on the surface of the fertilizer. Of course, there are other ways.
  • the coating liquid for forming the polymer in the sulfur-containing mixture film layer and the coating liquid for forming the low molecular weight organic substance in the sulfur-containing mixture film layer may be separately coated, or the low molecular weight organic matter may be mixed into the coating liquid for forming the polymer in the sulfur-containing mixture film layer to be applied to the fertilizer surface.
  • a method of applying a low molecular weight organic substance to a coating liquid for forming a polymer in a film layer containing a sulfur mixture together with a surface of a fertilizer is generally employed.
  • the sulfur-containing mixture film layer may contain a solid filler in addition to sulfur, a polymer, and a low molecular weight organic substance.
  • the solid filler may be introduced into the sulfur-containing mixture membrane layer by mixing the solid filler in the molten sulfur, or by mixing the solid filler in the coating liquid for forming the organic substance in the sulfur-containing mixture membrane layer, or may be At the same time, the solid filler is mixed in the molten sulfur and the coating liquid for forming the organic substance in the sulfur-containing mixture film layer, so that the solid filler enters with the molten sulfur and the coating liquid for forming the organic substance in the sulfur-containing mixture film layer.
  • the sulfur-containing mixture is in the film layer.
  • a solid filler to the coating equipment during or after the application of the molten sulfur and the coating of the organic coating liquid to the surface of the fertilizer, such as a drum coating device, with the flow of fertilizer particles in the coating device.
  • the solid filler is adhered to the film layer of the sulfur-containing mixture.
  • spray a solid filler into the film of the sulfur-containing mixture during or after the application of the molten sulfur and the coating of the organic coating liquid to the surface of the fertilizer.
  • other suitable methods can also be employed.
  • the fertilizer in the coating method of the sulfur-containing mixture film layer, in the process of coating the surface of the fertilizer with molten sulfur and coating the organic coating liquid, the fertilizer should be in a flowing state, for example, the fertilizer is in the fluidized bed envelope.
  • the device is in a boiling state, or the fertilizer is in a rolling state due to the rotation of the drum in the drum coating device, and the like.
  • the fertilizer is in a flowing state until the film layer of the sulfur-containing mixture solidifies.
  • the average mass fraction of the sulfur may be from 0.1% to 99.9%.
  • the coating method of the sulfur-containing mixture film layer of the present invention can be employed in the preparation of a coated slow-release fertilizer containing a sulfur-containing mixed film layer in the coating film. That is, it can be used in the preparation of a slow-release fertilizer coating film, which is a film-type slow-release fertilizer containing a sulfur-containing mixture film layer, or in the preparation of a sulfur-containing mixture film layer, which is only a partial film layer in a slow-release fertilizer coating (for example) One of the layers, two layers or several layers of film) is used as a coated slow release fertilizer.
  • the granular industrial urea with a particle size of 2. 0 ⁇ 4.0 is added to the fluidized bed coating equipment, and the granular urea is in a boiling state, and the granular urea temperature in the fluidized bed is maintained at 70 °C. 5:
  • the molar ratio of triethanolamine to diethylene glycol is 0. 15: 1
  • the melt and the molten sulfur at about 150 °C are sprayed from the three different nozzles simultaneously to the surface of the granular urea.
  • the spray flow ratio of the three different nozzles is controlled to make the NCO of the spray: -0H
  • the ratio of 1: 1: 1 1, the average mass fraction of sulfur in the formed polyurethane sulfur-containing mixture layer is 92%, and the quality of the film layer of the polyurethane-containing sulfur mixture is sprayed until the designed coating amount is reached (for example, the final product coating type is slow). 15% of the total urea release).
  • the polyurethane in the polyurethane sulfur-containing mixture film layer is sufficiently cured, that is, a coated slow-release urea obtained by coating a polyurethane sulfur-containing mixture film layer is prepared.
  • the granular industrial urea having a particle size of 2.0 to 1.0 is added to the fluidized bed coating device, and the granular urea is in a boiling state, and the temperature of the granular urea in the fluidized bed is maintained at 70 °C. 5: The mixture of 4, 4-diphenylmethane diisocyanate MDI, triethanolamine and diethylene glycol (containing a small amount of catalyst, triethanolamine: diethylene glycol molar ratio of 0.
  • the polyurethane in the polyurethane sulfur-containing mixture film layer is sufficiently cured, that is, a coated slow-release urea obtained by coating a polyurethane sulfur-containing mixture film layer is prepared.
  • the granular industrial urea with the particle size of 2. 0 ⁇ 4. 0 is added to the drum coating device with temperature control of 80 °C, and the rotating drum (rotation speed 40r/min) is used to make the granular urea flow in the drum.
  • the molten sulfur is sprayed from the two different nozzles simultaneously to the surface of the granular urea. By controlling the spray flow ratio, the average mass fraction of sulfur in the formed sulfur-containing sulfur compound mixture layer is 70%.
  • the epoxy resin sulphur mixture film quality reaches the designed coating amount (such as 12% of the total mass of the final product coated slow release urea). Then, stop spraying molten sulfur and continue spraying a mixture of CYD-115 epoxy resin prepolymer and mixed amine curing agent at about 60 °C (the mass ratio of epoxy resin prepolymer to mixed amine curing agent is theoretical ratio) The melt is sprayed until the quality of the formed epoxy film reaches the designed coating amount (for example, 2% of the total mass of the final product coated slow release urea). Finally, the epoxy resin in the envelope is sufficiently cured to prepare a coated slow release urea having a composite film of the epoxy-containing sulfur-containing mixture film and the epoxy resin film layer.
  • the designed coating amount such as 12% of the total mass of the final product coated slow release urea.
  • the granular industrial urea with a particle size of 2. ( ⁇ 4. 0mm was added to a drum coating device with a temperature control of 70 °C, and the rotating drum (rotation speed 40r/min) was used to make the granular urea flow in the drum, and the pressure inside the drum 0. 15MPa.
  • the quality of the unsaturated polyester sulfur-containing mixture formed by spraying reaches the design envelope The amount (such as 4% of the total mass of the final product coated slow release urea).
  • the unsaturated polyester in the unsaturated polyester sulfur-containing mixture film layer is fully cured, that is, the sulfur film layer and the unsaturated polyester are prepared.
  • Sulfur-containing mixture film layer composite package Film-coated slow release urea.
  • the granular industrial urea with a particle size of 2. ( ⁇ 4. 0mm was added to a drum coating device with a temperature control of 60 °C, and the rotating industrial drum (rotation speed 40r/min) was used to make the granular industrial urea flow in the drum. 150° The molten sulfur around C is slowly sprayed onto the surface of the granular urea, and sprayed until the quality of the formed sulfur film reaches the designed coating amount (such as 10% of the total mass of the final product coated slow-release urea).
  • the styrene-butadiene-styrene block copolymer cyclohexanide solution and the 15 CTC molten sulfur are respectively sprayed from the two different nozzles to the surface of the sulfur film layer (ie, the surface of the pre-coated fertilizer).
  • the spraying flow rate of sulfur and styrene-butadiene-styrene block copolymer is gradually reduced, so that the formed styrene-butadiene-styrene block copolymer sulfur-containing mixture film layer is formed.
  • the medium sulfur fraction has a gradient distribution, which is gradually changed from the initial sulfur mass fraction of 90% to the sulfur mass fraction at the end of the spraying, and the formed styrene-butadiene-styrene block copolymer
  • the film quality of the sulfur-containing mixture reaches the design coating amount (such as 7% of the total mass of the final product coated slow-release urea) and the average sulfur content in the sulfur-containing mixture of the styrene-butadiene-styrene block copolymer.
  • the mass fraction is 40%.
  • the cyclohexanide is sufficiently dried to obtain a coated slow release urea having a sulfur film layer and a styrene-butadiene-styrene block copolymer sulfur-containing mixture film composite coating.
  • the granular industrial urea having a particle size of 2. 0 to 4. 0 mm was placed in a drum coating device with a temperature control of 50 ° C, and a rotating drum (rotation speed of 40 r/min) was used to flow the granular industrial urea in the drum.
  • the molten sulfur at about 150 °C is slowly sprayed onto the surface of the granular urea, and sprayed until the quality of the formed sulfur film reaches the design coating amount (for example, 10% of the total mass of the final product-coated slow-release urea).
  • the granular industrial urea having a particle size of 2. 0 ⁇ 4. 0 is added to a drum coating device with a temperature control of 105 ° C, and the rotating drum (rotation speed 40 r / min) is used to make the granular urea flow in the rotating drum.
  • the molten sulfur of about 15 CTC is slowly sprayed onto the surface of the granular urea, and the 4, 4 - phenylene group at about 50 ° C is used.
  • a mixture of alkane diisocyanate MDI, triethanolamine and diethylene glycol containing a small amount of a catalyst, a molar ratio of triethanolamine: diethylene glycol is 0. 2: 1, -NC0: -0H molar ratio is 1.
  • the surface of the film layer until the quality of the PVC film reaches the design coating amount (such as 6% of the total mass of the final product coated slow release urea).
  • the solvent is sufficiently dried to remove the polyurethane in the film layer of the polyurethane sulfur-containing mixture, thereby preparing a film-type slow-release urea in which the polyurethane sulfur-containing mixture film layer and the polyvinyl chloride film layer are combined.
  • the granular industrial urea with a particle size of 2. ( ⁇ 4. Omm is added to a drum coating device with a temperature of 65 Torr, and the rotating drum (rotation speed 40 r/min) is used to make the granular urea flow in the drum.
  • the average mass fraction of sulfur in the formed bituminous sulfur-containing mixture layer is 70%, and the sprayed until the formed bituminous sulfur-containing mixture film quality reaches the design coating amount (such as the final product coating type) 4% of the total mass of the slow-release urea.
  • the epoxy resin in the epoxy-containing sulfur-containing mixture film layer is sufficiently cured, that is, the epoxy resin sulfur-containing mixture film layer and the asphalt sulfur-containing mixture film layer are prepared.
  • Membrane type slow release urea is

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Fertilizers (AREA)

Abstract

The present invention provides a coating method of mixture film containing sulfur. The method comprises coating molten sulfur and organic materials based coating liquid simultaneously on the surface of fertiliser, by which step molten sulfur and coating liquid mixed on the surface, and then hardening the mixture to form mixed film containing sulfur. Such organic materials can be polymer and/or low mw organic materials. The better application manner should be spray coating. The coating method is suitable for coating mixture film containing 0.1-99.9wt% sulfur. The advantages of the method comprise low difficulty of operation, reasonabletechnical processes, low cost, and so on. The method is applicable for all coated slow released fertilisers containing sulfur in the mixed coat.

Description

含硫混合物膜层的涂覆方法 技术领域  Coating method of sulfur-containing mixture film layer

本发明涉及一种含硫磺的包膜型缓释肥料的制备方法, 特别是涉及含 有含硫混合物膜层的包膜型缓释肥料中含硫混合物膜层的涂覆方法, 属于 缓释肥料制备技术领域。 背景技术  The invention relates to a preparation method of a sulfur-containing coated slow-release fertilizer, in particular to a coating method of a sulfur-containing mixture film layer in a coated slow-release fertilizer containing a sulfur-containing mixture film layer, which belongs to the preparation of slow-release fertilizer. Technical field. Background technique

缓释肥料是农业肥料的发展方向。 目前, 缓释肥料研究开发的一个重 点就是降低成本并获得长的释放期, 以拓宽目前缓释肥料的应用领域。  Slow release fertilizer is the development direction of agricultural fertilizer. At present, one of the key points in the research and development of slow-release fertilizers is to reduce costs and obtain a long release period to broaden the application fields of current slow-release fertilizers.

包膜型缓释肥料是缓释肥料的重要方向。 包膜物有聚合物、 低分子量 有机物、 硫磺和填料等, 其中硫磺和填料的价格低, 因此在包膜型缓释肥 料的包膜中.常使用硫磺和填料以降低成本。 在聚合物或低分子量有机物膜 层中加入硫磺和填料通常会影响包膜型缓释肥料的释放期, 加入硫磺和非 透水性填料一般会使释放期延长。 因此, 在包膜型缓释肥料的聚合物或低 分子量有机物膜层中加入硫磺, 制备含硫混合物膜层包膜的包膜型缓释肥 料是降低成本和延长释放期的一条有效途径。  Coated slow release fertilizer is an important direction for slow release fertilizer. The coatings are polymers, low molecular weight organics, sulfur and fillers, among which sulfur and fillers are inexpensive, so sulfur and fillers are often used in the envelope of coated slow release fertilizers to reduce costs. The addition of sulphur and fillers to the polymer or low molecular weight organic film layer usually affects the release period of the coated slow release fertilizer. The addition of sulphur and non-permeable filler generally extends the release period. Therefore, it is an effective way to reduce the cost and prolong the release period by adding sulfur to the polymer of the coated slow-release fertilizer or the low-molecular-weight organic film layer to prepare a film-type slow-release fertilizer containing a film mixture of a sulfur-containing mixture.

U. S. 6, 617, 412 公开了聚氨酯含硫混合物膜层包膜型缓释肥料的一种 制备方法, 它采用先在聚氨酯的反应物异氰酸酯单体中或多元醇单体中混 入硫磺配成异氰酸酯单体含硫混合物或多元醇单体含硫混合物, 然后在肥 料表面反复涂覆异氰酸酯组分(异氰酸酯单体或异氰酸酯单体含硫混合物 ) 和多元醇单体组分 (多元醇单体或多元醇单体含硫混合物), 以在肥料表面 形成聚氨酯含硫混合物膜层, 最终得到聚氨酯含硫混合物膜层包膜的包膜 型缓释肥料。 由于硫磺加入异氰酸酯单体中或多元醇单体中会使它们的流 动性降低, 因此在异氰酸酯单体中或多元醇单体中的硫磺加入量不能太高, 该专利公开的硫磺加入量为 30%〜80%,理想的是 50%。采用上述公开的方法, 在形成某些含硫混合物膜层时, 特别是形成热固性聚合物含硫混合物膜层 时, 热固性聚合物含硫混合物膜层中的含硫量不能太高, 否则会因包膜液 流动性严重变差而无法进行包膜; 并且, 采用上述公开的方法要在含硫混 合物膜层中形成含硫量梯度分布, 特别是含硫量高时要形成含硫量梯度分 布很困难。 特别地, 现有技术采用硫磺粉与包膜物的混合物进行包膜以形 成含硫混合物膜层的方法, 由于硫磺粉是固体填料, 不能发挥硫磺本身可 以具有的粘接性能, 因此即使是采用聚合物溶液进行包膜时, 硫磺的含量 也不能太高, 否则仅靠聚合物粘接力不足以将硫磺粉很好粘接住以形成有 合适力学性能的连续包膜, 而且硫磺粉含量过高, 聚合物溶液必须采用过 多的溶剂以使包膜液具有合适的流动性, 这也是不利的。 发明内容 US 6,617,412 discloses a process for preparing a polyurethane-containing sulfur-containing film-coated slow-release fertilizer which is prepared by mixing sulfur in a reactant isocyanate monomer or a polyol monomer into an isocyanate ester. a sulfur-containing mixture or a polyol-containing monomer mixture, and then repeatedly coating an isocyanate component (isocyanate monomer or isocyanate monomer sulfur-containing mixture) and a polyol monomer component (polyol monomer or polyol) on the surface of the fertilizer The monomer-containing sulfur-containing mixture) forms a polyurethane-containing sulfur mixture film layer on the surface of the fertilizer, and finally obtains a coated slow-release fertilizer coated with a polyurethane sulfur-containing mixture film layer. Since sulfur is added to the isocyanate monomer or the polyol monomer to lower their fluidity, the amount of sulfur added in the isocyanate monomer or the polyol monomer cannot be too high, and the amount of sulfur added in the patent is 30. %~80%, ideally 50%. By using the method disclosed above, when forming a film layer of a certain sulfur-containing mixture, particularly when forming a film layer of a sulfur-containing mixture of a thermosetting polymer, the sulfur content in the film layer of the sulfur-containing mixture of the thermosetting polymer may not be too high, otherwise it may be caused by The fluidity of the coating liquid is seriously deteriorated and the coating cannot be carried out; and, the method disclosed above is used to form a sulfur content gradient distribution in the sulfur-containing mixture film layer, especially when the sulfur content is high, a sulfur content gradient is formed. Cloth is very difficult. In particular, the prior art employs a method in which a mixture of sulfur powder and a coating material is coated to form a film layer containing a sulfur mixture. Since the sulfur powder is a solid filler, the bonding property which sulfur itself can have cannot be exhibited, and therefore even When the polymer solution is coated, the sulfur content should not be too high. Otherwise, the polymer bonding force alone is not enough to bond the sulfur powder well to form a continuous coating with suitable mechanical properties, and the sulfur powder content is excessive. High, the polymer solution must use too much solvent to make the coating liquid have suitable fluidity, which is also disadvantageous. Summary of the invention

本发明的目的在于提供一种方便易行、 调节性好、 可高含硫量和易梯 度化的含硫混合物膜层的涂覆方法。  SUMMARY OF THE INVENTION An object of the present invention is to provide a coating method for a sulfur-containing mixture film layer which is convenient, easy to adjust, high in sulfur content, and easy to be stepped.

实现本发明目的的技术解决方案为: 一种含硫混合物膜层的涂覆方法 是, 将熔融硫磺和有机物包膜液分别同时往肥料表面涂覆, 以使熔融硫磺 与有机物包膜液在肥料表面复合, 并进而固化形成包含硫磺与有机物的含 硫混合物膜层。 这里所述的有机物可以是聚合物和 /或低分子量有机物, 所述的肥料表面可以是纯肥料表面或预包膜肥料表面。  A technical solution for achieving the object of the present invention is as follows: A coating method of a sulfur-containing mixture film layer is to simultaneously apply molten sulfur and an organic coating liquid to the surface of the fertilizer, respectively, so that the molten sulfur and the organic coating liquid are in the fertilizer. The surface is composited and further solidified to form a sulfur-containing mixture film layer comprising sulfur and organic matter. The organic matter described herein may be a polymer and/or a low molecular weight organic material, and the fertilizer surface may be a pure fertilizer surface or a pre-coated fertilizer surface.

本发明含硫混合物膜层的涂覆方法中, 最好采用喷涂的方式往肥料表 面涂覆熔融硫磺。 本发明含硫混合物膜层的涂覆方法中, 最好也采用喷涂 的方式往肥料表面涂覆有机物包膜液。  In the coating method of the sulfur-containing mixture film layer of the present invention, it is preferred to apply molten sulfur to the surface of the fertilizer by spraying. In the coating method of the sulfur-containing mixture film layer of the present invention, it is preferred to apply an organic coating liquid to the surface of the fertilizer by spraying.

本发明含硫混合物膜层的涂覆方法形成的含硫混合物膜层中, 硫磺的 平均质量分数可以为 0. 1%〜99. 9%。  1%〜99. 9%。 The average mass fraction of the sulphur may be from 0.1% to 99. 9%.

与现有技术相比, 本发明具有如下显著优点: (1 ) 本发明含硫混合物 膜层的涂覆方法中, 涂覆时硫磺为熔融硫磺, 硫磺可以发挥粘接特性, 即 使含硫混合物膜层的硫磺含量很高、 硫磺为主体时, 由于硫磺在熔融状态 下可以相互粘接, 因此膜层仍然可以具有好的力学性能, 并且硫磺含量达 到很高时也不存在使包膜物流动性变差的问题, 包膜工艺照样容易实施; (2)本发明含硫混合物膜层的涂覆方法, 使熔融硫磺的热量可以直接用于 聚合物含硫混合物膜层中聚合物的固化, 比如热塑性聚合物溶液的溶剂挥 发而固化或热固性聚合物预聚物的热交联而固化, 减少能量消耗; (3) 本 发明含硫混合物膜层的涂覆方法, 可以通过控制熔融硫磺与有机物包膜液 的涂覆速度比 (比如喷涂流量比), 很容易在含硫混合物膜层中形成有意义 的含硫量梯度分布, 比如自里向外呈中间高两边低、 从高到低或者从低到 高的含硫量梯度分布, 其中高可以高达 100%, 低可以低至 0°/。(这种含硫量 梯度分布可以在含硫混合物膜层中含硫量较高的情况下, 膜层仍然可以具 有相对高的力学性能, 既可以使价格低的硫磺用量增加和包膜厚度减小以 降低缓释肥料产品成本, 又使缓释肥料的释放期长; 这种含硫量梯度分布 也可以在含硫混合物膜层中平均含硫量低的情况下, 在含硫混合物膜层中 存在含硫量很高的阻隔层, 使缓释肥料获得长的释放期),· (4)本发明含硫 混合物膜层的涂覆方法适用范围广, 方便易行, 免去了硫磺与聚合物 (或 预聚物、 反应组份) 或者与低分子量有机物的混合操作, 工艺流程减少, 工艺成本低。 具体实施方式 Compared with the prior art, the present invention has the following significant advantages: (1) In the coating method of the sulfur-containing mixture film layer of the present invention, sulfur is a molten sulfur at the time of coating, and sulfur can exert a bonding property even if a sulfur-containing mixture film When the sulfur content of the layer is high and sulfur is the main component, since the sulfur can be bonded to each other in the molten state, the film layer can still have good mechanical properties, and the fluidity of the coating material does not exist when the sulfur content is high. The problem of deterioration, the coating process is still easy to implement; (2) The coating method of the sulfur-containing mixture film layer of the present invention, the heat of the molten sulfur can be directly used for curing the polymer in the polymer sulfur-containing mixture film layer, for example The solvent of the thermoplastic polymer solution volatilizes and solidifies or cures by thermal crosslinking of the thermosetting polymer prepolymer to reduce energy consumption; (3) The coating method of the sulfur-containing mixture film layer of the present invention can be controlled by controlling molten sulfur and organic substances The coating rate ratio of the membrane fluid (such as spray flow ratio), it is easy to form a meaningful sulfur content gradient distribution in the sulfur-containing mixture membrane layer, For example, from the inside to the outside, the sulphur content gradient is low in the middle, high to low or low to high, wherein the height can be as high as 100%, and the low can be as low as 0°/. (this sulfur content The gradient distribution can still have relatively high mechanical properties in the case of a high sulfur content in the sulfur-containing mixture membrane layer, which can increase the low sulfur content and reduce the coating thickness to reduce the slow release fertilizer. The product cost, and the release period of the slow release fertilizer is long; the sulfur content gradient distribution can also be used in the sulfur-containing mixture membrane layer, and the sulfur content is very high in the sulfur-containing mixture membrane layer. High barrier layer, long release period of slow release fertilizer), (4) The coating method of the sulfur-containing mixture membrane layer of the invention has wide application range, is convenient and easy, and eliminates sulfur and polymer (or prepolymerization) The reaction with the low molecular weight organic matter, the process flow is reduced, and the process cost is low. detailed description

本发明含硫混合物膜层的涂覆方法是, 将熔融硫磺和有机物包膜液分 别同时往肥料表面涂覆, 以使熔融硫磺与有机物包膜液在肥料表面复合, 并进而固化形成包含硫磺与有机物的含硫混合物膜层。 其中所述的有机物 可以是聚合物和 /或低分子量有机物, 所述的肥料表面可以是纯肥料表面 或预包膜肥料表面。  The coating method of the sulfur-containing mixture membrane layer is characterized in that the molten sulfur and the organic coating solution are simultaneously applied to the surface of the fertilizer, so that the molten sulfur and the organic coating solution are compounded on the surface of the fertilizer, and then solidified to form sulfur and A film layer of a sulfur-containing mixture of organic matter. The organic matter may be a polymer and/or a low molecular weight organic material, and the fertilizer surface may be a pure fertilizer surface or a pre-coated fertilizer surface.

本发明含硫混合物膜层的涂覆方法中, 熔融硫磺最好采用喷涂的方式 往肥料表面涂覆。 有机物包膜液最好也采用喷涂的方式往肥料表面涂覆。 即, 本发明含硫混合物膜层的涂覆方法最好的方式是: 将熔融硫磺往肥料 表面喷涂的同时, 将有机物包膜液从另外的喷嘴也往肥料表面喷涂, 以使 熔融硫磺与有机物包膜液在肥料表面复合, 并进而固化形成包含硫磺与有 机物的含硫混合物膜层。  In the coating method of the sulfur-containing mixture film layer of the present invention, the molten sulfur is preferably applied to the surface of the fertilizer by spraying. The organic coating liquid is also preferably applied to the surface of the fertilizer by spraying. That is, the coating method of the sulfur-containing mixture film layer of the present invention is preferably: spraying the molten sulfur onto the surface of the fertilizer while spraying the organic coating liquid from the other nozzle to the surface of the fertilizer to melt the sulfur and the organic matter. The coating liquid is compounded on the surface of the fertilizer and further solidified to form a sulfur-containing mixture film layer containing sulfur and organic matter.

当然, 也可以采用其它的方式往肥料表面涂覆熔融硫磺和涂覆有机物 包膜液。 比如,.采用转鼓包膜设备进行包膜制备包膜型缓释肥料包膜中的 含硫混合物膜层时, 在往转鼓内肥料表面喷涂熔融硫磺的同时, 连续计量 地往转动的转鼓内倾倒入有机物包膜液, 转动的转鼓将使倾倒入的有机物 包膜液不断涂覆在肥料表面上, 与喷涂的熔融硫磺在肥料表面复合。  Of course, it is also possible to apply molten sulfur and an organic coating solution to the surface of the fertilizer in other ways. For example, when the film of the sulfur-containing mixture in the envelope-type slow-release fertilizer coating is prepared by using a drum coating device, the molten sulfur is sprayed on the surface of the fertilizer in the drum, and the rotation is continuously measured. The drum is poured into the organic coating liquid, and the rotating drum will continuously apply the poured organic coating liquid on the surface of the fertilizer to be combined with the sprayed molten sulfur on the surface of the fertilizer.

本发明所述的含硫混合物膜层包括硫磺与聚合物的混合物膜层、 硫磺 与低分子量有机物的混合物膜层以及硫磺、 聚合物与低分子量有机物的混 合物膜层等。  The sulfur-containing mixture film layer of the present invention comprises a film layer of a mixture of sulfur and a polymer, a film layer of a mixture of sulfur and a low molecular weight organic substance, and a sulfur, a mixed film layer of a polymer and a low molecular weight organic substance, and the like.

本发明含硫混合物膜层的涂覆方法, 可用于硫磺与不饱和聚酯、 环氧 树脂、 热固性聚氨酯、 不饱和油、 酚醛树脂、 氨基树脂、 顺丁橡胶、 天然 橡胶、 聚异戊二烯橡胶、 丁苯橡胶、 丁基橡胶、 乙丙橡胶及三元乙丙橡胶 和丁腈橡胶等一种或一种以上热固性聚合物组成的含硫混合物膜层的涂 覆。 也可用于硫磺与聚烯烃、 聚苯乙烯及其共聚物、 聚氯乙烯及其共聚物、 丙烯腈一丁二烯一苯乙烯共聚物、 热塑性聚氨酯、 热塑性聚酯、 聚酰胺和 硝酸纤维素等一种或一种以上热塑性聚合物组成的含硫混合物膜层的涂 覆。 还可用于既有一种或一种以上热塑性聚合物又有一种或一种以上热固 性聚合物的含硫混合物膜层的涂覆。 当然, 这里所述的包含硫磺与聚合物 的含硫混合物膜层中还可以有低分子量有机物。 The coating method of the sulfur-containing mixture film layer of the invention can be used for sulfur and unsaturated polyester, epoxy resin, thermosetting polyurethane, unsaturated oil, phenolic resin, amino resin, butadiene rubber, natural rubber, polyisoprene Rubber, styrene butadiene rubber, butyl rubber, ethylene propylene rubber and EPDM rubber Coating of a sulfur-containing mixture film layer composed of one or more thermosetting polymers such as nitrile rubber. It can also be used in sulfur and polyolefin, polystyrene and its copolymers, polyvinyl chloride and its copolymers, acrylonitrile-butadiene-styrene copolymer, thermoplastic polyurethane, thermoplastic polyester, polyamide and nitrocellulose. Coating of a sulfur-containing mixture film layer of one or more thermoplastic polymers. It can also be used for the coating of a sulfur-containing mixture film layer having one or more thermoplastic polymers and one or more thermosetting polymers. Of course, the low sulfur molecular organics may also be present in the sulfur-containing mixture film layer comprising sulfur and polymer as described herein.

当含硫混合物膜层是由热塑性聚合物与硫磺复合形成的膜层时, 用以 形成含硫混合物膜层中聚合物的包膜液, 可以是热塑性聚合物的熔体、 溶 液或者分散体等形式。 当含硫混合物膜层是由热固性聚合物与硫磺复合形 成的膜层时, 用以形成含硫混合物膜层中聚合物的包膜液, 可以是预聚物 的熔体、 溶液或者分散体等形式, 还可以是可反应形成聚合物的反应组合 物 (单体组合物、 预聚物组合物) 的熔体、 溶液或者分散体等形式。 当含 硫混合物膜层中既有热塑性聚合物又有热固性聚合物, 包膜液可以采用统 一的形式, 也可以釆用它们各自独立的形式, 比如热塑性聚合物的包膜液 是溶液, 而用以形成热固性聚合物的包膜液是预聚物熔体, 它们各自分别 同时或先后往肥料表面上涂覆, 最终一起或各自与熔融硫磺在肥料表面复 合。  When the sulfur-containing mixture film layer is a film layer formed by combining a thermoplastic polymer and sulfur, the coating liquid for forming the polymer in the sulfur-containing mixture film layer may be a melt, a solution or a dispersion of the thermoplastic polymer. form. When the sulfur-containing mixture film layer is a film layer formed by combining a thermosetting polymer and sulfur, the coating liquid for forming the polymer in the sulfur-containing mixture film layer may be a melt, a solution or a dispersion of the prepolymer. The form may also be in the form of a melt, a solution or a dispersion of a reaction composition (monomer composition, prepolymer composition) which can react to form a polymer. When the sulfur-containing mixture film layer has both a thermoplastic polymer and a thermosetting polymer, the coating liquid may be in a uniform form or in separate forms thereof, for example, the coating liquid of the thermoplastic polymer is a solution, and The coating liquid to form the thermosetting polymer is a prepolymer melt, which are each applied to the surface of the fertilizer simultaneously or sequentially, respectively, and finally combined with each other or with molten sulfur on the surface of the fertilizer.

本发明含硫混合物膜层的涂覆方法, 还可用于硫磺与低分子量有机物 (比如, 熔点高于室温的蜡及其混合物、 沥青及其混合物和松香或松香酯 及其混合物, 熔点高于室温的聚乙烯蜡等低分子量聚合物) 的含硫混合物 膜层的涂覆。 同理, 含硫混合物膜层中的低分子量有机物, 可以只是单一 低分子量有机物, 也可以包含一种以上低分子量有机物。  The coating method of the sulfur-containing mixture film layer of the invention can also be used for sulfur and low molecular weight organic substances (for example, waxes having a melting point higher than room temperature and mixtures thereof, asphalt and mixtures thereof, and rosin or rosin esters and mixtures thereof, having a melting point higher than room temperature Coating of a sulfur-containing mixture film layer of a low molecular weight polymer such as polyethylene wax. Similarly, the low molecular weight organic matter in the sulfur-containing mixture film layer may be a single low molecular weight organic substance or may contain more than one low molecular weight organic substance.

形成含硫混合物膜层中低分子量有机物的包膜液, 可以是低分子量有 机物的熔体、 溶液或者分散体等形式, 也可以是可反应形成低分子量有机 物的反应组合物的熔体、 溶液或者分散体等形式, 还可以是最终形成含硫 混合物膜层中低分子量有机物的多元低分子量有机物混合物的熔体、 溶液 或者分散体等形式。 低分子量有机物包膜液通常采用熔体形式。  The coating liquid for forming the low molecular weight organic substance in the sulfur-containing mixture film layer may be in the form of a melt, a solution or a dispersion of a low molecular weight organic substance, or may be a melt, a solution or a reaction composition of a reaction composition which can react to form a low molecular weight organic substance. In the form of a dispersion or the like, it may also be in the form of a melt, a solution or a dispersion of a mixture of a plurality of low molecular weight organic substances which ultimately forms a low molecular weight organic substance in the film layer of the sulfur-containing mixture. The low molecular weight organic coating liquid is usually in the form of a melt.

当含硫混合物膜层中聚合物或者低分子量有机物是通过一种以上反应 物反应而形成的时 (如热固性聚合物由一种以上预聚物或一种以上单体反 应而形成, 并且还可能涉及固化剂、 催化剂等), 可以是把反应物的全部组 分 (包括反应助剂) 混合后制成混合包膜液往肥料表面涂覆, 也可以是各 反应物各自往肥料表面同时或先后涂覆, 还可以是反应组合物中有的组分 单独往肥料表面涂覆, 而有的几个组分混合制成混合包膜液后往肥料表面 涂覆, 还可以是其它方式。 When a polymer or a low molecular weight organic substance in a sulfur-containing mixture film layer is formed by reacting more than one reactant (for example, a thermosetting polymer is formed by reacting one or more prepolymers or more than one monomer, and it is also possible Involving curing agents, catalysts, etc., may be to mix all the components of the reactants (including the reaction aid) to form a mixed coating liquid to the surface of the fertilizer, or may be The reactants are respectively applied to the surface of the fertilizer at the same time or sequentially, and the components in the reaction composition may be separately coated on the surface of the fertilizer, and some components are mixed to form a mixed coating liquid and then coated on the surface of the fertilizer. , can also be other ways.

当含硫混合物膜层是一种以上聚合物与硫磺复合形成的膜层时, 或者 是一种以上低分子量有机物与硫磺复合形成的膜层时, 或者是聚合物、 低 分子量有机物 (聚合物和低分子量有机物都可以一种以上) 与硫磺复合形 成的膜层时, 一种以上聚合物、 一种以上低分子量有机物或者聚合物与低 分子量有机物可以是配成一种混合包膜液往肥料表面涂覆, 也可以配成几 种包膜液, 各包膜液各自往肥料表面涂覆。 当含硫混合物膜层中热固性聚 合物的形成涉及一种以上反应物 (包括助剂) 时, 可以是所有反应物 (包 括助剂) 配成一种混合包膜液往肥料表面涂覆, 也可以配成几种包膜液, 各包膜液各自往肥料表面涂覆.。 当然, 还可以是其它方式。  When the sulfur-containing mixture film layer is a film layer formed by combining one or more polymers with sulfur, or a film layer formed by combining one or more low molecular weight organic substances with sulfur, or a polymer, a low molecular weight organic substance (polymer and When the low molecular weight organic matter can be formed by one or more layers formed by combining sulfur with sulfur, more than one polymer, one or more low molecular weight organic substances or polymers and low molecular weight organic substances may be formulated into a mixed coating liquid to the surface of the fertilizer. Coating, it can also be formulated into several coating liquids, each of which is coated on the surface of the fertilizer. When the formation of the thermosetting polymer in the film layer of the sulfur-containing mixture involves more than one reactant (including an auxiliary agent), all the reactants (including the auxiliary agent) may be formulated into a mixed coating liquid to be applied to the surface of the fertilizer. It can be formulated into several coating liquids, each of which is coated on the surface of the fertilizer. Of course, there are other ways.

当含硫混合物膜层中既有聚合物又有低分子量有机物时, 用以形成含 硫混合物膜层中聚合物的包膜液和用以形成含硫混合物膜层中低分子量有 机物的包膜液, 可以分别独立往肥料表面涂覆, 也可以将低分子量有机物 混入用以形成含硫混合物膜层中聚合物的包膜液中一起往肥料表面涂覆。 一般采用将低分子量有机物混入用以形成含硫混合物膜层中聚合物的包膜 液中一起往肥料表面涂覆的方式。  When the sulfur-containing mixture film layer has both a polymer and a low molecular weight organic substance, the coating liquid for forming the polymer in the sulfur-containing mixture film layer and the coating liquid for forming the low molecular weight organic substance in the sulfur-containing mixture film layer The fertilizer surface may be separately coated, or the low molecular weight organic matter may be mixed into the coating liquid for forming the polymer in the sulfur-containing mixture film layer to be applied to the fertilizer surface. A method of applying a low molecular weight organic substance to a coating liquid for forming a polymer in a film layer containing a sulfur mixture together with a surface of a fertilizer is generally employed.

当然, 含硫混合物膜层中除含有硫磺、 聚合物和低分子量有机物外, 还可以含有固体填料。 使固体填料进入含硫混合物膜层中的方式, 可以是 在熔融硫磺中混入固体填料, 也可以是在用以形成含硫混合物膜层中有机 物的包膜液中混入固体填料, 当然也可以是同时在熔融硫磺和在用以形成 含硫混合物膜层中有机物的包膜液中都混入固体填料, 使固体填料随熔融 硫磺、 随用以形成含硫混合物膜层中有机物的包膜液而进入含硫混合物膜 层中。 也可以在往肥料表面涂覆熔融硫磺和涂覆有机物包膜液的过程中或 稍后, 将固体填料加入包膜设备中, 比如转鼓包膜设备中, 随包膜设备中 肥料颗粒的流动, 固体填料被粘附进入含硫混合物膜层中。 也可以在往肥 料表面涂覆熔融硫磺和涂覆有机物包膜液的过程中或稍后, 喷入固体填料, 使固体填料被粘附到含硫混合物膜层中。 当然, 也可以采用其它合适的方 式。  Of course, the sulfur-containing mixture film layer may contain a solid filler in addition to sulfur, a polymer, and a low molecular weight organic substance. The solid filler may be introduced into the sulfur-containing mixture membrane layer by mixing the solid filler in the molten sulfur, or by mixing the solid filler in the coating liquid for forming the organic substance in the sulfur-containing mixture membrane layer, or may be At the same time, the solid filler is mixed in the molten sulfur and the coating liquid for forming the organic substance in the sulfur-containing mixture film layer, so that the solid filler enters with the molten sulfur and the coating liquid for forming the organic substance in the sulfur-containing mixture film layer. The sulfur-containing mixture is in the film layer. It is also possible to add a solid filler to the coating equipment during or after the application of the molten sulfur and the coating of the organic coating liquid to the surface of the fertilizer, such as a drum coating device, with the flow of fertilizer particles in the coating device. The solid filler is adhered to the film layer of the sulfur-containing mixture. It is also possible to spray a solid filler into the film of the sulfur-containing mixture during or after the application of the molten sulfur and the coating of the organic coating liquid to the surface of the fertilizer. Of course, other suitable methods can also be employed.

本发明含硫混合物膜层的涂覆方法中, 往肥料表面涂覆熔融硫磺和涂 覆有机物包膜液的过程中, 肥料应处于流动状态, 比如肥料在流化床包膜 设备中处于沸腾状态, 或者肥料在转鼓包膜设备中因转鼓转动而处于滚动 状态, 等。 并且, 通常地, 肥料处于流动状态直至含硫混合物膜层固化。 In the coating method of the sulfur-containing mixture film layer, in the process of coating the surface of the fertilizer with molten sulfur and coating the organic coating liquid, the fertilizer should be in a flowing state, for example, the fertilizer is in the fluidized bed envelope. The device is in a boiling state, or the fertilizer is in a rolling state due to the rotation of the drum in the drum coating device, and the like. Also, generally, the fertilizer is in a flowing state until the film layer of the sulfur-containing mixture solidifies.

本发明含硫混合物膜层的涂覆方法形成的含硫混合物膜层中, 硫磺的 平均质量分数可以为 0. 1%~99. 9%。  1%至99.9%。 The average mass fraction of the sulfur may be from 0.1% to 99.9%.

本发明含硫混合物膜层的涂覆方法, 可以在制备包膜中含有含硫混合 物膜层的包膜型缓释肥料时采用。 即, 可以在制备缓释肥料包膜全部是含 硫混合物膜层的包膜型缓释肥料时釆用, 也可以在制备含硫混合物膜层仅 是缓释肥料包膜中部分膜层 (比如其中的一层、 二层或几层膜层) 的包膜 型缓释肥料时采用。  The coating method of the sulfur-containing mixture film layer of the present invention can be employed in the preparation of a coated slow-release fertilizer containing a sulfur-containing mixed film layer in the coating film. That is, it can be used in the preparation of a slow-release fertilizer coating film, which is a film-type slow-release fertilizer containing a sulfur-containing mixture film layer, or in the preparation of a sulfur-containing mixture film layer, which is only a partial film layer in a slow-release fertilizer coating (for example) One of the layers, two layers or several layers of film) is used as a coated slow release fertilizer.

下面以在工业粒状尿素表面涂覆含硫混合物膜层的个别实例来说明本 发明含硫混合物膜层的涂覆方法的部分具体实施方法。  A part of a specific embodiment of the coating method of the sulfur-containing mixture film layer of the present invention will be described below by way of individual examples of coating a sulfur-containing mixture film layer on the surface of an industrial granular urea.

实施例 1  Example 1

将粒径为 2. 0~4. 0画的粒状工业尿素加入流化床包膜设备中, 并使粒 状尿素处于沸腾状态, 流化床中粒状尿素温度保持在 70°C。 将 50Ό左右的 4、 4—二苯基甲烷二异氰酸酯 MDI、 50°C左右的三乙醇胺―二乙二醇混合物 (含少量催化剂, 三乙醇胺与二乙二醇的摩尔比为 0. 15: 1 )熔体和 150°C 左右的熔融硫磺分别从三组不同的喷嘴同时往粒状尿素表面慢慢喷涂,.控 制上述三组不同喷嘴的喷涂流量比, 使喷涂物中一 NCO : -0H 的摩尔比为 1. 1: 1, 形成的聚氨酯含硫混合物膜层中硫磺的平均质量分数为 92%, 喷涂 直到形成的聚氨酯含硫混合物膜层质量达到设计包膜量 (比如最终成品包 膜型缓释尿素总质量的 15%)。 最后, 使聚氨酯含硫混合物膜层中的聚氨酯 充分固化, 即制备得到聚氨酯含硫混合物膜层包膜的包膜型缓释尿素。  The granular industrial urea with a particle size of 2. 0~4.0 is added to the fluidized bed coating equipment, and the granular urea is in a boiling state, and the granular urea temperature in the fluidized bed is maintained at 70 °C. 5: The molar ratio of triethanolamine to diethylene glycol is 0. 15: 1 The melt and the molten sulfur at about 150 °C are sprayed from the three different nozzles simultaneously to the surface of the granular urea. The spray flow ratio of the three different nozzles is controlled to make the NCO of the spray: -0H The ratio of 1: 1: 1, the average mass fraction of sulfur in the formed polyurethane sulfur-containing mixture layer is 92%, and the quality of the film layer of the polyurethane-containing sulfur mixture is sprayed until the designed coating amount is reached (for example, the final product coating type is slow). 15% of the total urea release). Finally, the polyurethane in the polyurethane sulfur-containing mixture film layer is sufficiently cured, that is, a coated slow-release urea obtained by coating a polyurethane sulfur-containing mixture film layer is prepared.

实施例 2  Example 2

将粒径为 2. 0〜4. 0讓的粒状工业尿素加入流化床包膜设备中, 并使粒 状尿素处于沸腾状态, 流化床中粒状尿素温度保持在 70°C。 将 50°C左右的 4、 4一二苯基甲烷二异氰酸酯 MDI、三乙醇胺和二乙二醇的混合物(含少量 催化剂, 三乙醇胺:二乙二醇的摩尔比为 0. 2: 1, -NC0: -0H 的摩尔比 为 1: 1 ) 熔体和 150°C左右的熔融硫磺分别从两组不同的喷嘴同时往粒 状尿素表面慢慢喷涂并同时停止喷涂, 硫磺与 4一二苯基甲烷二异氰酸酯 MDI、 三乙醇胺和二乙二醇的混合物熔体的喷涂流量比按规律逐渐减小, 使 形成的聚氨酯含硫混合物膜层中硫磺质量分数呈梯度分布, 从最开始的硫 磺质量分数为 98%逐渐变至喷涂结束时的硫磺质量分数为 0%, 并且使整个 聚氨酯含硫混合物膜层中硫磺的平均质量分数为 30%,喷涂形成的聚氨酯含 硫混合物膜层质量达到设计包膜量 (比如最终成品包膜型缓释尿素总质量 的 15%)。 最后, 使聚氨酯含硫混合物膜层中的聚氨酯充分固化, 即制备得 到聚氨酯含硫混合物膜层包膜的包膜型缓释尿素。 The granular industrial urea having a particle size of 2.0 to 1.0 is added to the fluidized bed coating device, and the granular urea is in a boiling state, and the temperature of the granular urea in the fluidized bed is maintained at 70 °C. 5: The mixture of 4, 4-diphenylmethane diisocyanate MDI, triethanolamine and diethylene glycol (containing a small amount of catalyst, triethanolamine: diethylene glycol molar ratio of 0. 2: 1, - NC0: -0H molar ratio is 1: 1) Melt and molten sulfur of about 150 °C are sprayed from the two different nozzles simultaneously to the surface of the granular urea and stop spraying at the same time, sulfur and 4-diphenylmethane The spray flow ratio of the mixture of diisocyanate MDI, triethanolamine and diethylene glycol is gradually reduced, and the sulfur mass fraction in the formed polyurethane sulfur-containing mixture layer is distributed in a gradient, from the initial sulfur mass fraction. 98% gradually changed to a sulfur mass fraction of 0% at the end of spraying, and made the whole The average mass fraction of sulfur in the polyurethane sulfur-containing mixture film layer is 30%, and the quality of the polyurethane-containing sulfur mixture film formed by spraying reaches the design coating amount (for example, 15% of the total mass of the final product coated type slow-release urea). Finally, the polyurethane in the polyurethane sulfur-containing mixture film layer is sufficiently cured, that is, a coated slow-release urea obtained by coating a polyurethane sulfur-containing mixture film layer is prepared.

实施例 3  Example 3

将粒径为 2. 0~4. 0醒的粒状工业尿素加入控温 80°C的转鼓包膜设备中, 转动转鼓(转速 40r/min)使粒状尿素在转鼓内流动。将 60°C左右的 CYD- 115 型环氧树脂预聚物与混合胺固化剂的混合物 (环氧树脂预聚物与混合胺固 化剂之质量比为理论计量比)熔体和 150°C左右的熔融硫磺分别从两组不同 的喷嘴同时往粒状尿素表面慢慢喷涂, 通过控制它们的喷涂流量比, 使形 成的环氧树脂含硫混合物膜层中硫磺的平均质量分数为 70%,喷涂形成的环 氧树脂含硫混合物膜层质量达到设计包膜量 (比如最终成品包膜型缓释尿 素总质量的 12%)。然后,停止喷涂熔融硫磺,继续喷涂 60°C左右的 CYD-115 型环氧树脂预聚物与混合胺固化剂的混合物 (环氧树脂预聚物与混合胺固 化剂之质量比为理论计量比) 熔体, 喷涂直到形成的环氧树脂膜层质量达 到设计包膜量(比如最终成品包膜型缓释尿素总质量的 2%)。 最后, 使包膜 中的环氧树脂充分固化, 即制备得到环氧树脂含硫混合物膜层与环氧树脂 膜层复合包膜的包膜型缓释尿素。  The granular industrial urea with the particle size of 2. 0~4. 0 is added to the drum coating device with temperature control of 80 °C, and the rotating drum (rotation speed 40r/min) is used to make the granular urea flow in the drum. Mixing a mixture of CYD-115 epoxy resin prepolymer and mixed amine curing agent at a temperature of about 60 °C (mass ratio of epoxy resin prepolymer to mixed amine curing agent to theoretical ratio) melt and about 150 °C The molten sulfur is sprayed from the two different nozzles simultaneously to the surface of the granular urea. By controlling the spray flow ratio, the average mass fraction of sulfur in the formed sulfur-containing sulfur compound mixture layer is 70%. The epoxy resin sulphur mixture film quality reaches the designed coating amount (such as 12% of the total mass of the final product coated slow release urea). Then, stop spraying molten sulfur and continue spraying a mixture of CYD-115 epoxy resin prepolymer and mixed amine curing agent at about 60 °C (the mass ratio of epoxy resin prepolymer to mixed amine curing agent is theoretical ratio) The melt is sprayed until the quality of the formed epoxy film reaches the designed coating amount (for example, 2% of the total mass of the final product coated slow release urea). Finally, the epoxy resin in the envelope is sufficiently cured to prepare a coated slow release urea having a composite film of the epoxy-containing sulfur-containing mixture film and the epoxy resin film layer.

实施例 4  Example 4

将粒径为 2. (Γ4. 0mm的粒状工业尿素加入控温 70°C的转鼓包膜设备中, 转动转鼓(转速 40r/min)使粒状尿素在转鼓内流动,转鼓内压力为 0. 15MPa。 将 150°C左右的熔融硫磺往粒状尿素表面喷涂,喷涂直至形成的硫磺膜层质 量达到设计包膜量 (比如最终成品包膜型缓释尿素总质量的 10%)。 然后, 将 60°C左右的含过氧化二苯甲酰 (质量分数为 1. 5%)和邻苯二甲酸丁酯 ·苄 酯 (质量分数为 20%) 的 S- 583型不饱和聚酯预聚物混合物熔体 60份、 60 C左右的含促进剂 (质量分数为 0. 3%) 的 S- 583型不饱和聚酯预聚物混合 物熔体 40份和 15CTC左右的熔融硫磺分别从三组不同的喷嘴同时往硫磺膜 层表面 (即预包膜肥料表面) 慢慢喷涂, 控制三组不同喷嘴的喷涂流量比, 使形成的不饱和聚酯含硫混合物膜层中硫磺的平均质量分数为 20%,喷涂形 成的不饱和聚酯含硫混合物膜层质量达到设计包膜量 (比如最终成品包膜 型缓释尿素总质量的 4%)。最后, 使不饱和聚酯含硫混合物膜层中的不饱和 聚酯充分固化, 即制备得到硫磺膜层与不饱和聚酯含硫混合物膜层复合包 膜的包膜型缓释尿素。 The granular industrial urea with a particle size of 2. (Γ4. 0mm was added to a drum coating device with a temperature control of 70 °C, and the rotating drum (rotation speed 40r/min) was used to make the granular urea flow in the drum, and the pressure inside the drum 0. 15MPa. Spray molten sulfur at a temperature of about 150 °C onto the surface of granular urea, and spray until the quality of the formed sulfur film reaches the designed coating amount (such as 10% of the total mass of the final product coated slow-release urea). Preheating of S-583 type unsaturated polyester containing dibenzoyl peroxide (mass fraction of 1.5%) and butyl phthalate phthalate (20% by mass) at around 60 °C 60 parts of the polymer mixture melt, 60 C or so containing accelerator (mass fraction of 0.3%) of S-583 type unsaturated polyester prepolymer mixture melt 40 parts and 15 CTC or so of molten sulfur respectively from three Different nozzles are sprayed slowly onto the surface of the sulfur film layer (ie, the surface of the pre-coated fertilizer) to control the spray flow ratio of the three different nozzles, so that the average mass fraction of sulfur in the unsaturated polyester sulfur-containing mixture film layer is formed. 20%, the quality of the unsaturated polyester sulfur-containing mixture formed by spraying reaches the design envelope The amount (such as 4% of the total mass of the final product coated slow release urea). Finally, the unsaturated polyester in the unsaturated polyester sulfur-containing mixture film layer is fully cured, that is, the sulfur film layer and the unsaturated polyester are prepared. Sulfur-containing mixture film layer composite package Film-coated slow release urea.

实施例 5  Example 5

将粒径为 2. (Γ4. 0mm的粒状工业尿素加入控温 60°C的转鼓包膜设备中, 转动转鼓(转速 40r/min) 使粒状工业尿素在转鼓内流动。 将 150°C左右的 熔融硫磺往粒状尿素表面慢慢喷涂, 喷涂直至形成的硫磺膜层质量达到设 计包膜量(比如最终成品包膜型缓释尿素总质量的 10%)。 然后, 将 40°C左 右的苯乙烯一丁二烯一苯乙烯嵌段共聚物环己垸溶液和 15CTC左右的熔融 硫磺各自分别从两组不同的喷嘴同时往硫磺膜层表面(即预包膜肥料表面) 慢慢喷涂并同时停止喷涂, 硫磺与苯乙烯一丁二烯一苯乙烯嵌段共聚物的 喷涂流量比按规律逐渐减小, 使形成的苯乙烯一丁二烯一苯乙烯嵌段共聚 物含硫混合物膜层中硫磺质量分数呈梯度分布, 从最开始的硫磺质量分数 为 90%逐渐变至喷涂结束时的硫磺质量分数为 15%, 并且使形成的苯乙烯一 丁二烯一苯乙烯嵌段共聚物含硫混合物膜层质量达到设计包膜量 (比如最 终成品包膜型缓释尿素总质量的 7%) 和苯乙烯一丁二烯一苯乙烯嵌段共聚 物含硫混合物膜层中硫磺的平均质量分数为 40%。充分干燥除去环己垸, 即 制备得到硫磺膜层与苯乙烯一丁二烯一苯乙烯嵌段共聚物含硫混合物膜层 复合包膜的包膜型缓释尿素。  The granular industrial urea with a particle size of 2. (Γ4. 0mm was added to a drum coating device with a temperature control of 60 °C, and the rotating industrial drum (rotation speed 40r/min) was used to make the granular industrial urea flow in the drum. 150° The molten sulfur around C is slowly sprayed onto the surface of the granular urea, and sprayed until the quality of the formed sulfur film reaches the designed coating amount (such as 10% of the total mass of the final product coated slow-release urea). Then, about 40 °C The styrene-butadiene-styrene block copolymer cyclohexanide solution and the 15 CTC molten sulfur are respectively sprayed from the two different nozzles to the surface of the sulfur film layer (ie, the surface of the pre-coated fertilizer). At the same time, the spraying flow rate of sulfur and styrene-butadiene-styrene block copolymer is gradually reduced, so that the formed styrene-butadiene-styrene block copolymer sulfur-containing mixture film layer is formed. The medium sulfur fraction has a gradient distribution, which is gradually changed from the initial sulfur mass fraction of 90% to the sulfur mass fraction at the end of the spraying, and the formed styrene-butadiene-styrene block copolymer The film quality of the sulfur-containing mixture reaches the design coating amount (such as 7% of the total mass of the final product coated slow-release urea) and the average sulfur content in the sulfur-containing mixture of the styrene-butadiene-styrene block copolymer. The mass fraction is 40%. The cyclohexanide is sufficiently dried to obtain a coated slow release urea having a sulfur film layer and a styrene-butadiene-styrene block copolymer sulfur-containing mixture film composite coating.

实施例 6  Example 6

将粒径为 2. 0〜4. 0mm的粒状工业尿素加入控温 50°C的转鼓包膜设备中, 转动转鼓 (转速 40r/min) 使粒状工业尿素在转鼓内流动。 将 150°C左右的 熔融硫磺往粒状尿素表面慢慢喷涂, 喷涂直至形成的硫磺膜层质量达到设 计包膜量(比如最终成品包膜型缓释尿素总质量的 10%)。 然后, 将 80Ό左 右的石蜡 (熔点为 60°C ) 熔体和 15CTC左右的熔融硫磺各自分别从两组不 同的喷嘴同时往硫磺膜层表面 (即预包膜肥料表面) 慢慢喷涂, 喷涂直到 形成的石蜡含硫混合物膜层质量达到设计包膜量 (比如最终成品包膜型缓 释尿素总质量的 6%),并且使形成的石蜡含硫混合物膜层中硫磺的平均质量 分数为 70%。冷却固化后即制备得到硫磺膜层与石蜡含硫混合物膜层复合包 膜的包膜型缓释尿素。  The granular industrial urea having a particle size of 2. 0 to 4. 0 mm was placed in a drum coating device with a temperature control of 50 ° C, and a rotating drum (rotation speed of 40 r/min) was used to flow the granular industrial urea in the drum. The molten sulfur at about 150 °C is slowly sprayed onto the surface of the granular urea, and sprayed until the quality of the formed sulfur film reaches the design coating amount (for example, 10% of the total mass of the final product-coated slow-release urea). Then, about 80 石 of paraffin wax (melting point 60 ° C) melt and 15 CTC of molten sulfur are sprayed from the two different nozzles to the surface of the sulfur film layer (ie, the surface of the pre-coated fertilizer), and sprayed until The quality of the formed paraffin-containing sulfur mixture film reaches the designed coating amount (for example, 6% of the total mass of the final product coated slow-release urea), and the average mass fraction of sulfur in the formed paraffin-containing sulfur mixture film layer is 70%. . After cooling and solidification, a coated slow release urea having a composite film of a sulfur film layer and a paraffin-containing sulfur mixture film layer is prepared.

实施例 7  Example 7

将粒径为 2. 0〜4. 0画的粒状工业尿素加入控温 105°C的转鼓包膜设备 中, 转动转鼓(转速 40r/min) '使粒状尿素在转鼓内流动。 将 15CTC左右的 熔融硫磺慢慢往粒状尿素表面喷涂的同时, 将 50°C左右的 4、 4一二苯基甲 烷二异氰酸酯 MDI、三乙醇胺和二乙二醇的混合物(含少量催化剂, 三乙醇 胺:二乙二醇的摩尔比为 0. 2: 1, -NC0: -0H的摩尔比为 1. 1: 1 ) 熔体 加入转鼓内, 通过控制它们的加入量比, 使形成的聚氨酯含硫混合物膜层 中硫磺的平均质量分数为 30%,喷涂和加入直到形成的聚氨酯含硫混合物膜 层质量达到设计包膜量 (比如最终成品包膜型缓释尿素总质量的 10%)。 然 后, 再将含邻苯二甲酸二辛酯的聚氯乙烯溶液 (聚氯乙烯:邻苯二甲酸二 辛酯的质量用量比为 2: 1, 溶剂为环己酮) 喷涂于聚氨酯含硫混合物膜层 表面, 直到聚氯乙烯膜层质量达到设计包膜量 (比如最终成品包膜型缓释 尿素总质量的 6%)。充分干燥除去溶剂, 并使聚氨酯含硫混合物膜层中的聚 氨酯充分固化, 即制备得到聚氨酯含硫混合物膜层与聚氯乙烯膜层复合的 包膜型缓释尿素。 The granular industrial urea having a particle size of 2. 0~4. 0 is added to a drum coating device with a temperature control of 105 ° C, and the rotating drum (rotation speed 40 r / min) is used to make the granular urea flow in the rotating drum. The molten sulfur of about 15 CTC is slowly sprayed onto the surface of the granular urea, and the 4, 4 - phenylene group at about 50 ° C is used. a mixture of alkane diisocyanate MDI, triethanolamine and diethylene glycol (containing a small amount of a catalyst, a molar ratio of triethanolamine: diethylene glycol is 0. 2: 1, -NC0: -0H molar ratio is 1. 1: 1 The melt is added into the drum, and by controlling the ratio of their addition, the average mass fraction of sulfur in the formed polyurethane sulfur-containing mixture layer is 30%, sprayed and added until the formed polyurethane sulfur-containing mixture film quality reaches the design The amount of coating (such as 10% of the total mass of the final product coated slow release urea). Then, the polyvinyl chloride solution containing dioctyl phthalate (polyvinyl chloride: dioctyl phthalate is used in a mass ratio of 2:1, and the solvent is cyclohexanone) is sprayed on the polyurethane sulfur-containing mixture. The surface of the film layer, until the quality of the PVC film reaches the design coating amount (such as 6% of the total mass of the final product coated slow release urea). The solvent is sufficiently dried to remove the polyurethane in the film layer of the polyurethane sulfur-containing mixture, thereby preparing a film-type slow-release urea in which the polyurethane sulfur-containing mixture film layer and the polyvinyl chloride film layer are combined.

实施例 8  Example 8

将粒径为 2. (Γ4. Omm的粒状工业尿素加入控温 65Ό的转鼓包膜设备中, 转动转鼓(转速 40r/min)使粒状尿素在转鼓内流动。将 50°C左右的 CYD- 115 型环氧树脂预聚物与混合胺固化剂的混合物 (环氧树脂预聚物与混合胺固 化剂之质量比为理论计量比,混合物中含有质量分数为 10%的增塑剂邻苯二 甲酸二辛酯)熔体和 150°C左右的熔融硫磺分别从两组不同的喷嘴同时慢慢 往粒状尿素表面喷涂, 通过控制它们的喷涂流量比, 使形成的环氧树脂含 硫混合物膜层中硫磺的平均质量分数为 50%,喷涂直到形成的环氧树脂含硫 混合物膜层质量达到设计包膜量 (比如最终成品包膜型缓释尿素总质量的 14%)。 然后, 将 100°C左右的沥青(软化点为 75°C )和 150°C左右的熔融硫 磺分别从两组不同的喷嘴同时往环氧树脂含硫混合物膜层表面 (即预包膜 肥料表面) 慢慢喷涂, 通过控制它们的喷涂流量比, 使形成的沥青含硫混 合物膜层中硫磺的平均质量分数为 70%,喷涂直到形成的沥青含硫混合物膜 层质量达到设计包膜量(比如最终成品包膜型缓释尿素总质量的 4%)。最后, 使环氧树脂含硫混合物膜层中的环氧树脂充分固化, 即制备得到环氧树脂 含硫混合物膜层与沥青含硫混合物膜层复合的包膜型缓释尿素。  The granular industrial urea with a particle size of 2. (Γ4. Omm is added to a drum coating device with a temperature of 65 Torr, and the rotating drum (rotation speed 40 r/min) is used to make the granular urea flow in the drum. About 50 ° C Mixture of CYD-115 epoxy resin prepolymer and mixed amine curing agent (the mass ratio of epoxy resin prepolymer to mixed amine curing agent is theoretical ratio, and the mixture contains 10% by mass of plasticizer The melt of dioctyl phthalate) and the molten sulfur at about 150 °C are simultaneously sprayed from the two different nozzles to the surface of the granular urea, and the sulfur-containing mixture of the epoxy resin is formed by controlling the spray flow ratio thereof. The average mass fraction of sulfur in the film is 50%, and the quality of the film layer of the epoxy resin mixture formed until the film is formed reaches the designed coating amount (such as 14% of the total mass of the final product coated slow-release urea). The asphalt at about 100 °C (softening point is 75 ° C) and the molten sulfur at about 150 ° C from the two different nozzles simultaneously to the surface of the epoxy resin mixture layer (ie, the surface of the pre-coated fertilizer) Spraying, By controlling their spray flow ratio, the average mass fraction of sulfur in the formed bituminous sulfur-containing mixture layer is 70%, and the sprayed until the formed bituminous sulfur-containing mixture film quality reaches the design coating amount (such as the final product coating type) 4% of the total mass of the slow-release urea. Finally, the epoxy resin in the epoxy-containing sulfur-containing mixture film layer is sufficiently cured, that is, the epoxy resin sulfur-containing mixture film layer and the asphalt sulfur-containing mixture film layer are prepared. Membrane type slow release urea.

Claims

权利要求书 Claim 1. 一种含硫混合物膜层的涂覆方法, 其特征在于: 将熔融硫磺和有机 物包膜液分别同时往肥料表面涂覆, 以使熔融硫磺与有机物包膜液在肥料 表面复合, 并进而固化形成包含硫磺与有机物的含硫混合物膜层。 A coating method of a sulfur-containing mixture film layer, characterized in that: the molten sulfur and the organic coating solution are simultaneously applied to the surface of the fertilizer to combine the molten sulfur and the organic coating liquid on the surface of the fertilizer, and further Curing forms a film layer comprising a sulfur-containing mixture of sulfur and organic matter. 2. 根据权利要求 1所述的含硫混合物膜层的涂覆方法, 其特征在于: 有机物为聚合物和 /或低分子量有机物。  The method of coating a sulfur-containing mixture film layer according to claim 1, wherein the organic substance is a polymer and/or a low molecular weight organic substance. 3. 根据权利要求 1所述的含硫混合物膜层的涂覆方法, 其特征在于: 采用喷涂的方式往肥料表面涂覆熔融硫磺。  The method for coating a sulfur-containing mixture film layer according to claim 1, wherein the surface of the fertilizer is coated with molten sulfur by spraying. 4. 根据权利要求 3所述的含硫混合物膜层的涂覆方法, 其特征在于: 采用喷涂的方式往肥料表面涂覆有机物包膜液。  The method for coating a sulfur-containing mixture film layer according to claim 3, wherein the organic coating liquid is applied to the surface of the fertilizer by spraying. 5. 根据权利要求 1所述的含硫混合物膜层的涂覆方法, 其特征在于: 含硫混合物膜层中硫磺的平均质量分数为 0. 1%〜99. 9%。  1%〜99. 9%。 The average mass fraction of sulfur in the sulfur-containing mixture film layer is 0. 1%~99. 9%.
PCT/CN2007/000468 2007-02-12 2007-02-12 A coating method of mixture film containing sulfur Ceased WO2008098409A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1135745A (en) * 1994-09-23 1996-11-13 阿冶乐西技术有限公司 Process for producing improved sulfur-coated urea slow release fertilizers
CN1281837A (en) * 1999-07-23 2001-01-31 Rlc技术有限责任公司 Improved polymer-sulphur-polymer coating fertilizer
US20030089150A1 (en) * 2001-10-12 2003-05-15 Markusch Peter H. Fertilizer encapsulation using sulfur containing polyols
CN1569774A (en) * 2004-04-27 2005-01-26 山东农业大学 Heavy polymer coated slow-release fertilizer with sulfide as bottom coat
CN1919508A (en) * 1998-05-06 2007-02-28 H.C.施塔克公司 Metal powders produced by the reduction of the oxides with gaseous magnesium
CN1955147A (en) * 2005-10-28 2007-05-02 南京理工大学 Sulfur compound coated slow release fertilizer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1135745A (en) * 1994-09-23 1996-11-13 阿冶乐西技术有限公司 Process for producing improved sulfur-coated urea slow release fertilizers
CN1919508A (en) * 1998-05-06 2007-02-28 H.C.施塔克公司 Metal powders produced by the reduction of the oxides with gaseous magnesium
CN1281837A (en) * 1999-07-23 2001-01-31 Rlc技术有限责任公司 Improved polymer-sulphur-polymer coating fertilizer
US20030089150A1 (en) * 2001-10-12 2003-05-15 Markusch Peter H. Fertilizer encapsulation using sulfur containing polyols
CN1569774A (en) * 2004-04-27 2005-01-26 山东农业大学 Heavy polymer coated slow-release fertilizer with sulfide as bottom coat
CN1955147A (en) * 2005-10-28 2007-05-02 南京理工大学 Sulfur compound coated slow release fertilizer

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