WO2008065984A1 - Nonaqueous electrolyte secondary battery - Google Patents
Nonaqueous electrolyte secondary battery Download PDFInfo
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- WO2008065984A1 WO2008065984A1 PCT/JP2007/072734 JP2007072734W WO2008065984A1 WO 2008065984 A1 WO2008065984 A1 WO 2008065984A1 JP 2007072734 W JP2007072734 W JP 2007072734W WO 2008065984 A1 WO2008065984 A1 WO 2008065984A1
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- active material
- negative electrode
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/134—Electrodes based on metals, Si or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0567—Liquid materials characterised by the additives
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0025—Organic electrolyte
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a non-aqueous electrolyte secondary battery such as a lithium secondary battery.
- Graphite is generally used as a negative electrode active material of a lithium secondary battery.
- their power consumption has increased remarkably, and large-capacity secondary batteries have become more and more necessary. Meeting that need is difficult. Therefore, development of negative electrode active materials made of Si-based materials, which are materials with a higher capacity than graphite, has been actively conducted.
- a negative electrode active material made of a Si-based material is likely to be pulverized due to a large degree of expansion / contraction caused by charge / discharge.
- a Si-based negative electrode active material decomposes an electrolytic solution on the surface of a battery when it is charged. This decomposition forms a film called SEI (solid electrolyte inteface) on the surface of the active material.
- SEI solid electrolyte inteface
- the formation of SEI is an irreversible reaction, and once SEI is formed on the surface of the active material, it remains there.
- a new surface that is, a surface on which SEI is easily formed is generated each time the charge and discharge are performed. SEI is formed on this new surface, and new SEI may be deposited on the already formed SEI.
- the lithium ion reaches the active material surface with repeated charge / discharge and is gradually hindered by SEI, and the electrode reaction is inhibited. Also, the formation of SEI may reduce the amount of electrolyte. For these reasons, it is not easy to improve the cycle characteristics of the battery.
- Patent Document 1 US2006 / 0099515A1
- Patent Document 2 US2006 / 0134524A1
- the present invention relates to a non-aqueous electrolyte secondary battery having a non-aqueous electrolyte obtained by dissolving a lithium salt in a positive electrode, a negative electrode, and a non-aqueous solvent.
- the negative electrode has an active material layer including a current collector and an active material containing Si formed on at least one surface thereof,
- the non-aqueous solvent includes a compound represented by the following formula (1) and a compound represented by the following formula (2), and the ratio of the compound represented by the formula (1) in the non-aqueous solvent is 15 to 40
- the present invention provides a non-aqueous electrolyte secondary battery characterized by being in volume%.
- R 1 and R 2 represent H or F
- At least one of R 1 and R 2 is F
- R 3 to R 6 represent H or F.
- FIG. 1 is a schematic view showing a cross-sectional structure of an embodiment of a negative electrode used in a nonaqueous electrolyte secondary battery of the present invention.
- FIG. 2 is a process diagram showing a method for producing the negative electrode shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
- the non-aqueous electrolyte secondary battery of the present invention (hereinafter also simply referred to as a secondary battery or a battery) has a positive electrode, a negative electrode, and a separator disposed between them as its basic constituent members.
- the space between the positive electrode and the negative electrode is filled with a non-aqueous electrolyte via a separator.
- the battery of the present invention may be in the form of a cylinder, a square, a coin, or the like provided with these basic components. The force is not limited to these forms.
- the positive electrode used in the battery of the present invention is formed, for example, by forming a positive electrode active material layer on at least one surface of a current collector.
- the positive electrode active material layer contains an active material.
- an active material for example, a lithium transition metal composite oxide is used.
- Lithium transition metal complex oxides include LiCoO, LiNiO, LiMn O, LiMnO, LiCo Ni O, LiNi C
- those containing Li and Co as constituent elements such as LiCoO, have the property of contracting when lithium is occluded and expanding when released.
- those containing Ni as a constituent element such as LiNiO and those containing Mn as a constituent element such as LiMn O have the ability to expand when lithium is occluded, or the degree of contraction during lithium occlusion, It is smaller than lithium transition metal complex oxides containing Li and Co as constituent elements.
- the positive electrode used in the present invention is a positive electrode mixture prepared by suspending the positive electrode active material in a suitable solvent together with a conductive agent such as acetylene black and a binder such as polyvinylidene fluoride. This is obtained by applying and drying at least one surface of a current collector such as an aluminum foil, followed by roll rolling and pressing.
- a conductive agent such as acetylene black
- a binder such as polyvinylidene fluoride
- the lithium primary transition metal composite oxide has an average primary particle diameter of 5 m or more and 10 m or less, which is a balance between packing density and reaction area.
- Polyvinylidene fluoride used as a binder should have a weight average molecular weight of 350,000 or more and 2,000,000 or less. From the point which can improve property.
- the negative electrode used in the battery of the present invention is formed, for example, by forming a negative electrode active material layer on at least one surface of a current collector.
- the negative electrode active material layer contains an active material.
- the active material used in the present invention is a substance containing Si.
- the secondary battery of the present invention is characterized in that a substance containing Si is used as a negative electrode active material and is combined with a nonaqueous solvent described later. Details thereof will be described later.
- the negative electrode active material containing Si is capable of occluding and releasing lithium ions.
- a negative electrode active material containing Si has a property of expanding when lithium is occluded and contracting when released. The degree of expansion and contraction is much larger than that of carbon-based materials that have been used as the negative electrode active material of conventional lithium secondary batteries.
- Examples of the negative electrode material containing Si include silicon alone, an alloy of silicon and metal, silicon oxide, silicon nitride, and silicon boride. These materials can be used alone or in combination.
- the metal include one or more elements selected from the group consisting of Cu, Ni, Co, Cr, Fe, Ti, Pt, W, Mo, and Au. Of these metals, Cu, Ni, and Co are preferred. In particular, Cu and Ni are desirable because they have excellent electron conductivity and low ability to form lithium compounds.
- a particularly preferable negative electrode active material containing Si is silicon alone or silicon oxide from the viewpoint of high lithium storage capacity.
- the negative electrode active material containing Si preferably contains lithium before starting the charging of the battery.
- lithium is accumulated as an irreversible capacity in the negative electrode active material before the start of charge / discharge. Therefore, since charging / discharging is started from the state where lithium is occluded in the negative electrode active material, charging / discharging is performed almost 100% reversibly.
- Si-based materials have low electron conductivity, during discharge, lithium is constantly occluded in the negative electrode active material, so that the electron conductivity is improved and negative polarity is reduced. Polarization is reduced. This makes it difficult for the voltage of the negative electrode to rapidly decrease at the end of discharge.
- the negative electrode active material containing Si contains lithium before the start of battery charging means that overvoltage can be kept low during lithium insertion reaction (during charging) on the surface of the negative electrode active material. It is advantageous from the point of being. This is because the overvoltage can be kept low to prevent side reactions such as excessive SEI formation.
- the negative electrode active material containing Si before the start of charging, for example, before or after the negative electrode is incorporated into the battery and before the start of charging, by known means. What is necessary is just to occlude lithium with respect to the negative electrode active material containing Si.
- the method described in WO2006 / 100794A1 and the method described in US5556721A relating to the earlier application of the present applicant can be used.
- the negative electrode before lithium occlusion and metallic lithium are immersed in a non-aqueous solvent containing a lithium salt through a mesh made of a conductive material, and the negative electrode and metallic lithium are electrochemically short-circuited.
- the amount of occlusion can be controlled by the environmental temperature, mesh size, mesh material, non-aqueous solvent composition, and immersion time. Regardless of which method is employed, the lithium storage amount is preferably set to 10 to 40%, more preferably 20 to 40%, and even more preferably 25 to 35% with respect to the initial charge theoretical capacity of the negative electrode active material. To do. In this embodiment, when a material containing silicon is used as the negative electrode active material, theoretically, silicon occludes lithium to a state represented by the composition formula SiLi.
- the negative electrode active material layer can be, for example, a continuous thin film layer made of the negative electrode active material.
- a negative electrode active material layer is formed on at least one surface of the current collector by various thin film forming means such as chemical vapor deposition, physical vapor deposition, and sputtering.
- the thin film may be etched to form a number of voids extending in the thickness direction. For etching, a wet etching method using a sodium hydroxide aqueous solution or the like, or a dry etching method using a dry gas or a plasma can be employed.
- the negative electrode active material layer may be a coating layer containing particles of the negative electrode active material, a sintered body layer containing particles of the negative electrode active material, or the like. Further, it may be a layer having a structure shown in FIG.
- a synthetic resin nonwoven fabric such as polyethylene or polypropylene, or a porous film of polytetrafluoroethylene is preferably used.
- a separator in which a thin film of a phucene derivative is formed on one side or both sides of a polyolefin microporous membrane.
- the separator preferably has a puncture strength of 0.2 N / ⁇ m thickness or more and 0.3. ⁇ / ⁇ ⁇ thickness or less and a tensile strength in the winding axis direction of 40 MPa or more and 150 MPa or less. Even when using Si-based material, which is a negative electrode active material that expands and contracts greatly with charge and discharge, damage to the separator can be suppressed and the ability to control the occurrence of internal short-circuiting It is.
- the nonaqueous electrolytic solution is a solution in which a lithium salt as a supporting electrolyte is dissolved in a nonaqueous solvent.
- the secondary battery of the present invention has one of the characteristics in the type of the non-aqueous solvent.
- the nonaqueous solvent contains the compounds represented by the above formulas (1) and (2).
- the material containing Si is used as the negative electrode active material.
- the negative electrode active material containing Si has a property of decomposing a nonaqueous solvent during charging. is doing.
- a non-aqueous solvent containing each of the above compounds, that is, a fluorinated non-aqueous solvent is used.
- the viscosity thereof is higher than before fluorination due to the bulky steric hindrance of the fluorine atom.
- the introduction of fluorine with strong electronegativity increases the polar and intermolecular interactions.
- a stronger intermolecular interaction leads to an increase in viscosity.
- An increase in polarity leads to an increase in dielectric constant.
- An increase in viscosity causes an increase in the internal resistance of the battery due to a decrease in conductivity, which acts in the negative direction, such as a decrease in rate characteristics.
- an increase in the dielectric constant acts in the positive direction of increasing the conductivity.
- the negative effect resulting from the increase in the viscosity tends to be larger. Therefore, if the amount of the fluorinated nonaqueous solvent is reduced to prevent an increase in the viscosity, the conductivity of the whole nonaqueous mixed solvent is lowered and the internal resistance of the battery is increased. This is because the compound itself represented by the formula (1) has a characteristic that the dielectric constant is higher than that of the compound represented by the formula (2).
- the ratio of the compound represented by the formula (1) in the non-aqueous medium is set to 15 to 40% by volume, which is lower than the conventional value, preferably 20 to 40% by volume, more preferably 25-40% by volume, more preferably Is set to 25-35% by volume.
- the proportion of the compound represented by the formula (2) in the non-aqueous solvent is set to 55 to 85% by volume, which is a higher rate than before, preferably 55 to 80% by volume, more preferably 55 to It is set to 75% by volume, more preferably 65 to 75% by volume.
- the compound represented by the formula (2) is a substance having a lower viscosity than the compound represented by the formula (1). Therefore, by increasing its use ratio, the non-aqueous electrolyte as a whole can be obtained. Increase in viscosity is suppressed.
- volume means the volume at 25 ° C.
- nonaqueous solvents conventionally used in nonaqueous electrolyte secondary batteries May also be used.
- a compound in which R 1 and R 2 are both H in formula (1) may be used.
- the amount of the other non-aqueous solvent that can be optionally used in combination is preferably from! To 50%, particularly from 10 to 30%, based on the total volume of the non-aqueous solvent.
- the compound is a compound in which R 3 to R 6 are H in the same formula and a compound in which at least one of R 3 to R 6 is F in the same formula It is also preferable to be a mixture thereof. This is because, by using such a mixture, the capacity retention ratio is further improved as compared with the case where only the compound in which R 3 to R 6 are H in the compound represented by the formula (2).
- the proportion of the compound in which at least one of R 3 to R 6 is F in the non-aqueous solvent is 10 to 40.
- the force S is preferably%, and more preferably 15 to 30% by volume.
- the proportion of the compound represented by formula (2) in which R 3 to R 6 are H in the non-aqueous solvent is preferably 35 to 65% by volume, and is preferably 45 to 55% by volume. More preferably.
- R 3 to R 6 are F.
- DMI 1,3-dimethyl-2-imidazolidinone
- the amount of DMI used in the non-aqueous medium is 0.5 to 1% by volume. This is preferable from the viewpoint of improving the capacity retention rate of the battery while controlling the decomposition behavior of DMI in the battery.
- the non-aqueous solvent on the surface of the substance containing Si used as the negative electrode active material can be obtained by using the compounds represented by the formulas (1) and (2) as the non-aqueous solvent.
- the decomposition of the solvent can be effectively prevented.
- the negative electrode active material containing Si is in a state containing lithium from the start of charging of the battery. Since the overvoltage during lithium insertion into the active material can be kept low, the SEI formed on the surface of the negative electrode active material tends to be thin and dense.
- the negative electrode active material containing Si As described above regarding the negative electrode active material containing Si, this active material has a property of expanding when lithium is absorbed and contracting when released.
- the lithium transition metal composite oxide containing Li and Co as constituent elements Has the property of contracting when lithium is occluded and expanding when released.
- the lithium transition metal composite oxide and the negative electrode active material containing Si exhibit the opposite behavior in terms of volume change with respect to the insertion and release of lithium. Therefore, when the battery of the present invention is charged, the negative electrode active material expands and the positive electrode active material contracts. Conversely, during discharge, the positive electrode active material expands and the negative electrode active material contracts.
- the volume of the expansion of the negative electrode active material is absorbed by the volume of contraction of the positive active material, and conversely, during the discharge, the volume of expansion of the positive active material is negative. Absorbed by the volume of contraction of the active material.
- the present invention by using a specific positive electrode active material, in addition to improving cycle characteristics by preventing decomposition of the water-insoluble medium, it is possible to suppress generation of stress due to volume change of the entire battery.
- the cycle characteristics can also be improved.
- the weight ratio of Co in the positive electrode (Co / Si) to Si in the negative electrode is preferably 0.3 to 5.5, more preferably 0.4 to 2.5, and still more preferably 0.4 to ;!
- the generation of stress due to the volume change of the entire battery can be suppressed more effectively.
- the Co / Si weight ratio to 0.3 or more, the deterioration of the rate characteristics due to the decrease in the amount of Co is avoided, and the negative electrode also has a high energy density (or capacity). Will be obtained.
- the Co / Si weight ratio to 5.5 or less, the balance between the contraction of the positive electrode active material and the expansion of the negative electrode active material during charging is improved, and the stress is sufficiently relaxed. .
- LiCoO is a lithium transition metal composite oxide containing Li and Co as constituent elements.
- the composite oxide that can be used in the present invention is not limited to this, and, for example, a compound represented by the following formula (1) can be widely used.
- examples of the metal element represented by M include transition metal elements other than Co and typical metal elements other than Li.
- transition metal elements include Ni, Mn, Fe, Examples include V, Zr, Ti, Mo, W, and Nb.
- examples of typical metal elements include Mg, Al, and Ga.
- X in the composite oxide is a positive number less than 1, preferably (0.1 to 0.4, more preferably 0.1 to 0.30).
- the amount of Co contained in the composite oxide is preferably 10 to 40% by weight, more preferably 10 to 30% by weight, based on the total amount of transition metal elements contained in the composite oxide. It is. By setting the amount of Co in the composite oxide within this range, it is possible to make the degree of shrinkage when the composite oxide occludes lithium within an appropriate range.
- the composite oxide for example, Li (Co Mn Ni) O (wherein a + b + c
- These composite oxides may be used alone or in combination of two or more. Of these composite oxides, it is preferable to use materials that have a large volume change due to the storage and release of lithium. The reason is that the material containing Si, which is the negative electrode active material used in combination with the composite oxide, is a material that has a large volume change due to the insertion and release of lithium. This is because volume changes of the entire battery are easily offset. Preferred materials from this point of view include, for example, LiMn Co Ni O, LiMn Co Ni O, and LiMn Co.
- Ni O etc. are mentioned. These materials are produced by a known method, for example, by baking lithium carbonate and a transition metal oxide in the atmosphere.
- the negative electrode 10 of the embodiment shown in the figure includes a current collector 11 and an active material layer 12 formed on at least one surface thereof.
- the active material layer 12 is shown on only one side of the current collector 11, and the active material layer is formed on both sides of the current collector! Yo!
- the active material layer 12 At least a part of the surface of the active material particles 12 a containing Si is coated with a metal material having a low lithium compound forming ability.
- This metal material 13 It is a material different from the constituent material of the child 12a. Voids are formed between the particles 12a coated with the metal material. That is, the metal material covers the surfaces of the particles 12a in a state where a gap is secured so that the non-aqueous electrolyte containing lithium ions can reach the particles 12a.
- the metal material 13 is conveniently represented as a thick line surrounding the particle 12a. Each particle is in direct contact with other particles or through a metal material 13.
- “Lithium compound forming ability is low” means that lithium does not form an intermetallic compound or a solid solution, or even if lithium is formed, the amount of lithium is very small or very unstable.
- the metal material 13 has conductivity, and examples thereof include copper, nickel, iron, cobalt, and alloys of these metals.
- the metal material 13 is preferably a highly ductile material in which even if the active material particles 12a expand and contract, the coating on the surface of the particles 12a is difficult to break! It is preferable to use copper as such a material.
- the metal material 13 is preferably present on the surface of the active material particles 12 a over the entire thickness direction of the active material layer 12.
- the active material particles 12 a are preferably present in the matrix of the metal material 13. Accordingly, even if the particles 12a are pulverized due to expansion / contraction due to charge / discharge, the particles are less likely to fall off. In addition, since the electronic conductivity of the entire active material layer 12 is ensured through the metal material 13, the electrically isolated active material particles 12 a are generated, particularly in the deep part of the active material layer 12. The formation of the active material particles 12a is effectively prevented.
- the presence of the metal material 13 on the surface of the active material particles 12a over the entire thickness direction of the active material layer 12 can be confirmed by electron microscope mapping using the material 13 as a measurement target.
- the metal material 13 covers the surfaces of the particles 12a continuously or discontinuously.
- the metal material 13 continuously covers the surfaces of the particles 12a it is preferable to form fine voids in the coating of the metal material 13 so that a nonaqueous electrolytic solution can flow.
- the metal material 13 discontinuously covers the surface of the particle 12a the non-aqueous electrolyte is supplied to the particle 12a through a portion of the surface of the particle 12a that is not covered with the metal material 13. .
- the metal material 13 may be deposited on the surfaces of the particles 12a by, for example, electrolytic plating according to the conditions described later.
- the metal material 13 covering the surface of the active material particles 12a has an average thickness of preferably 0.05 to 2111, more preferably 0.1 to 0.25 in. It is. That is, the metal material 13 covers the surface of the active material particles 12a with a minimum thickness. This prevents the dropout due to the particles 12a from expanding and contracting due to charge and discharge to be pulverized while increasing the energy density.
- the “average thickness” is a value calculated based on a portion of the surface of the active material particle 12 a that is actually covered with the metal material 13. Accordingly, the portion of the surface of the active material particle 12a that is not covered with the metal material 13 is not used as the basis for calculating the average value.
- the surface of the active material particle 12a is coated with the metal material 13, whereby electron conductivity is imparted to the particle 12a.
- the SEI formed on the surface of the active material particles 12a can be made thin and precise.
- the formation of such a thin and dense SEI suppresses the contact between the new active material surface and the non-aqueous solvent that occurs each time charging and discharging, and therefore, the continuous decomposition of the non-aqueous solvent. Is difficult to occur. Therefore, when the surfaces of the active material particles 12a are coated with the metal material 13, the effect of the present invention can be further improved by using the compounds represented by the formulas (1) and (2) together as the non-aqueous solvent. It will be remarkable.
- the voids formed between the particles 12a coated with the metal material 13 serve as a flow path for the non-aqueous electrolyte containing lithium ions. Since the non-aqueous electrolyte smoothly flows in the thickness direction of the active material layer 12 due to the presence of the voids, it is possible to improve the cycle characteristics. Further, the voids formed between the particles 12a also serve as a space for relieving the stress caused by the volume change of the active material particles 12a due to charge and discharge. The increase in the volume of the active material particles 12a whose volume has been increased by charging is absorbed in the voids. As a result, the particles 12a are less likely to be pulverized, and significant deformation of the negative electrode 10 is effectively prevented.
- the active material layer 12 preferably has a predetermined plating bath applied to a coating film obtained by applying a slurry containing particles 12a and a binder onto a current collector and drying the slurry. It is formed by performing the electrolytic plating used and depositing the metal material 13 between the particles 12a.
- the plating solution is sufficiently permeated into the coating film.
- the conditions for depositing the metal material 13 by electrolytic plating using the plating solution are appropriate.
- the plating conditions include the composition of the mating bath, the pH of the plating bath, and the current density of the electrolysis. Regarding the pH of the plating bath, it is preferable to adjust this to 7.;! ⁇ 11. By keeping the pH within this range, the dissolution of the active material particles 12a is suppressed, the surface of the particles 12a is cleaned, and plating on the particle surface is promoted. Gaps are formed. The pH value was measured at the plating temperature.
- the metal material 13 for plating it is preferable to use a copper pyrophosphate bath.
- nickel for example, an alkaline nickel bath is preferably used.
- a copper pyrophosphate bath because the voids can be easily formed over the entire thickness direction of the layer even when the active material layer 12 is thickened.
- the metal material 13 is deposited on the surface of the active material particles 12a, and the metal material 13 is less likely to be deposited between the particles 12a, so that the voids between the particles 12a are successfully formed. This is also preferable.
- the bath composition, electrolysis conditions and pH are preferably as follows.
- a copper pyrophosphate bath it is preferable to use one having a P ratio defined by a ratio (PO / Cu) of 5% to 12% by weight of copper and copper.
- P ratio defined by a ratio (PO / Cu) of 5% to 12% by weight of copper and copper.
- the P ratio is less than 5
- the metal material 13 covering the active material particles 12a tends to be thick, and it may be difficult to form desired voids between the particles 12a.
- a P ratio exceeding 12 is used, the current efficiency is deteriorated and gas generation is likely to occur, which may reduce the production stability.
- a more preferable copper pyrophosphate bath having a P ratio of 6.5-10.5 When used, the size and power S of the voids formed between the active material particles 12 a and the flow of the non-aqueous electrolyte in the active material layer 12 are very advantageous.
- the bath composition, electrolysis conditions, and pH are preferably as follows.
- Nickel sulfate 100 ⁇ 250g / l
- the properties of the metal material 13 can be adjusted as appropriate by adding various additives used in electrolyte solutions for producing copper foil such as proteins, active sulfur compounds, and cellulose to the various baths. It is.
- the ratio of voids in the entire active material layer formed by the various methods described above is preferably about 15 to 45% by volume, particularly about 20 to 40% by volume.
- the void amount of the active material layer 12 is measured by a mercury intrusion method (JIS R 1655).
- the mercury intrusion method is a method for obtaining information on the physical shape of a solid by measuring the size and volume of pores in the solid.
- the principle of the mercury intrusion method is to apply pressure to mercury and press it into the pores of the object to be measured, and measure the relationship between the pressure applied at that time and the volume of mercury that has been pushed in (intruded).
- mercury is infiltrated sequentially from the large voids existing in the active material layer 12.
- the void amount measured at a pressure of 90 MPa is regarded as the total void amount.
- the porosity (%) of the active material layer 12 is the amount of voids per unit area measured by the above method. Divide by the apparent volume of the active material layer 12 and multiply by 100.
- the porosity calculated from the void amount of the active material layer 12 measured by the mercury intrusion method is performed.
- the porosity calculated from the void amount of the active material layer 12 measured by the method is preferably 10 to 40%. Further, it is preferable that the porosity calculated from the void amount of the active material layer 12 measured by mercury porosimetry at I MPa is 0.5 to 15%. Further, it is preferable that the porosity calculated from the void amount of the active material layer 12 measured by the silver press-in method at 5 MPa is 1 to 35%. As described above, in the mercury intrusion measurement, the mercury intrusion conditions are gradually increased.
- the porosity measured at pressure I MPa is mainly derived from large voids.
- the porosity measured at pressure l OMPa also reflects the presence of small voids.
- the force S can be controlled by appropriately selecting the particle size of the active material particles 12a.
- the particle 12a has a maximum particle size of preferably 30 m or less, more preferably 10 in or less.
- D value it is 0.
- the particle size of the particles is measured by laser diffraction / scattering particle size distribution measurement and electron microscope observation (SEM observation).
- the thickness of the active material layer is 10 to 40 Hm, preferably 15 to 30 ⁇ m, and more preferably 18 to 25 ⁇ m.
- a thin surface layer (not shown) may be formed on the surface of the active material layer 12. Further, the negative electrode 10 may not have such a surface layer.
- the thickness of the surface layer is as thin as 0 ⁇ 25 m or less, preferably 0.1 m or less. There is no limit to the lower limit of the thickness of the surface layer.
- the pulverized active material particles 12a can be further prevented from falling off.
- the porosity of the active material layer 12 within the above-described range, it is possible to sufficiently prevent the pulverized active material particles 12a from dropping without using a surface layer. Is possible.
- the negative electrode 10 has the above-mentioned thickness!
- the surface layer covers the surface of the active material layer 12 continuously or discontinuously.
- the surface layer covers the surface of the active material layer 12 continuously, the surface layer has a large number of fine voids (not shown) that are open in the surface and communicate with the active material layer 12. It is preferable. It is preferable that the fine voids exist in the surface layer so as to extend in the thickness direction of the surface layer! /. The fine voids allow the non-aqueous electrolyte to flow. The role of the fine voids is to supply a nonaqueous electrolytic solution into the active material layer 12.
- the fine voids are the ratio of the area covered with the metal material 13, that is, the coverage is 95% or less, particularly 80% or less, particularly 60% or less. Such a size is preferable. If the coverage exceeds 95%, it is difficult for non-aqueous electrolytes with high viscosity to penetrate, and the selection range of non-aqueous electrolytes may be narrowed.
- the surface layer is made of a metal material having a low lithium compound forming ability. This metal material may be the same as or different from the metal material 13 present in the active material layer 12.
- the surface layer may have a structure of two or more layers made of two or more different metal materials. Considering the ease of production of the negative electrode 10, it is preferable that the metal material 13 present in the active material layer 12 and the metal material constituting the surface layer are the same type.
- the negative electrode 10 of the present embodiment has a high porosity in the active material layer 12, and therefore has high resistance to bending.
- the MIT folding resistance measured according to JIS C 6471 is preferably 30 times or more, and more preferably 50 times or more.
- the high folding resistance is extremely advantageous since the negative electrode 10 is folded when the negative electrode 10 is folded or wound and accommodated in the battery container.
- a film folding fatigue tester with a tank manufactured by Toyo Seiki Seisakusho Part No. 54 9) is used. We measure with power to measure.
- the current collector 11 in the negative electrode 10 may be the same as that conventionally used as the current collector of the negative electrode for a non-aqueous electrolyte secondary battery.
- the current collector 11 is composed of a metal material having a low ability to form a lithium compound as described above! /, A power of S being preferred! /. Examples of such metal materials are as already mentioned. In particular, it is preferably made of copper, nickel, stainless steel or the like. Also, it is possible to use a copper alloy foil represented by Corson alloy foil.
- a metal foil having a normal tensile strength (JIS C 2318) of preferably 500 MPa or more, for example, a copper film layer formed on at least one surface of the aforementioned Corson alloy foil can be used. It is also preferable to use a current collector with a normal elongation (JIS C 2318) of 4% or more. This is because, when the tensile strength is low and the stress generated when the active material expands, cracks occur, and when the elongation is low, the current collector may crack. By using these current collectors, it is possible to further improve the folding resistance of the negative electrode 10 described above.
- the thickness of the current collector 11 is preferably 9 to 35 111 in consideration of the balance between maintaining the strength of the negative electrode 10 and improving the energy density.
- a copper foil is used as the current collector 11, it is preferable to perform a chromate treatment or an antifungal treatment using an organic compound such as a triazole compound or an imidazole compound.
- a coating film is formed on the current collector 11 using a slurry containing active material particles and a binder, and then the coating is electrolyzed.
- a current collector 11 is prepared as shown in FIG. 2 (a). Then, a slurry containing active material particles 12 a is applied onto the current collector 11 to form a coating film 15.
- the surface roughness of the coating film forming surface of the current collector 11 is preferably 0.5 to 4111 at the maximum height of the contour curve. If the maximum height exceeds 4 inches, the formation accuracy of the coating film 15 is lowered, and current concentration tends to occur at the protrusions. When the maximum height is less than 0.5 111, the adhesion of the active material layer 12 tends to be lowered.
- the active material particles 12a those having the above-described particle size distribution and average particle size are preferably used.
- the slurry contains a binder and a diluting solvent in addition to the particles of the active material.
- the slurry also contains a small amount of particles of conductive carbon materials such as acetylene black and graphite. You may go out.
- the active material particles 12a are made of a silicon-based material
- the conductive carbon material is preferably contained in an amount of! To 3% by weight with respect to the weight of the active material particles 12a.
- the content of the conductive carbon material is less than 1% by weight, the viscosity of the slurry is lowered and the sedimentation of the active material particles 12a is promoted, so that it is difficult to form a good coating film 15 and uniform voids. Become.
- the content of the conductive carbon material exceeds 3% by weight, plating nuclei concentrate on the surface of the conductive carbon material, and a good coating is formed.
- binder styrene butadiene rubber (SBR), polyvinylidene fluoride (PVDF), polyethylene (PE), ethylene propylene monomer (EPDM) and the like are used.
- diluting solvent N-methylpyrrolidone, cyclohexane or the like is used.
- the amount of the active material particles 12a in the slurry is preferably about 30 to 70% by weight.
- the amount of the binder is preferably about 0.4 to 4% by weight. Diluting solvent is added to these to form a slurry.
- the formed coating film 15 has a large number of minute spaces between the particles 12a.
- the current collector 11 on which the coating film 15 is formed is immersed in a plating bath containing a metal material having a low lithium compound forming ability. By dipping in the plating bath, the plating solution enters the minute space in the coating film 15 and reaches the interface between the coating film 15 and the current collector 11. Under this condition, electrolytic plating is performed to deposit metal species on the surface of the particles 12a (hereinafter, this plating is also referred to as penetration plating). The penetration is performed by using the current collector 11 as a force sword, immersing the counter electrode as the anode in the plating bath, and connecting both electrodes to the power source.
- Precipitation of the metal material by penetration adhesion is preferably caused to proceed from one side of the coating film 15 to the other side. Specifically, as shown in FIGS. 2 (b) to (d), the electrolysis is performed so that the deposition of the metal material 13 proceeds from the interface between the coating film 15 and the current collector 11 toward the surface of the coating film. Make a mess. By precipitating the metal material 13 in this way, the surface of the active material particles 12a can be successfully coated with the metal material 13, and a void is successfully formed between the particles 12a coated with the metal material 13. can do.
- the penetration conditions for depositing the metal material 13 include the composition of the plating bath, the pH of the plating bath, and the current density of electrolysis. Such conditions are as described above.
- the deposition of the metal material 13 proceeds from the interface between the coating film 15 and the current collector 11 toward the surface of the coating film.
- fine particles 13a composed of plating nuclei of the metal material 13 are present in layers in a substantially constant thickness.
- the adjacent fine particles 13a are combined to form larger particles, and when the deposition proceeds further, the particles are combined to continuously cover the surface of the active material particles 12a. It becomes like this.
- the penetration staking is terminated when the metal material 13 is deposited in the entire thickness direction of the coating film 15.
- a surface layer (not shown) can be formed on the upper surface of the active material layer 12. In this way, the target negative electrode is obtained as shown in FIG. 2 (d).
- the negative electrode 10 is preferably subjected to an antifouling treatment.
- the anti-bacterial treatment include organic anti-bacterials using triazole compounds such as benzotriazole, carboxybenzotriazole, tolyltriazole and imidazole, and inorganic anti-bacterials using cobalt, nickel, chromate and the like.
- a current collector made of an electrolytic copper foil having a thickness of 18 inches was acid washed at room temperature for 30 seconds. After the treatment, it was washed with pure water for 15 seconds.
- a slurry containing particles of silicon was applied on both sides of the current collector to a thickness of 15 to form a coating film.
- the average particle diameter D of the particles was 2.
- the average particle size D was measured using a Microtrac particle size distribution measuring device (No. 9320—X100) manufactured by Nikkiso Co., Ltd.
- the current collector on which the coating film was formed was immersed in a copper pyrophosphate bath having the following bath composition, and by electrolysis, copper penetrated into the coating film to form an active material layer. did.
- the electrolysis conditions were as follows. DSE was used for the anode. A DC power source was used as the power source. • Copper pyrophosphate trihydrate: 105g / l
- a target negative electrode was obtained.
- SEM observation of the vertical cross section of the active material layer confirmed that the active material particles were covered with a copper film having an average thickness of 240 nm in the active material layer. Further, the overall porosity of the active material layer was 30%. Furthermore, the porosity under lOMPa was 29%, and the porosity under IMPa was 4%.
- the obtained negative electrode was punched into a diameter of 14 mm.
- LiCoO was used as the positive electrode active material.
- This positive electrode active material was suspended in N-methylpyrrolidone as a solvent together with acetylene black (AB) and polyvinylidene fluoride (PVdF) to obtain a positive electrode mixture.
- This positive electrode mixture was applied to a current collector made of aluminum foil (thickness 20 am) using an applicator, dried at 120 ° C, and then roll-pressed with a load of 0.2 ton / cm to obtain a positive electrode. It was.
- the thickness of this positive electrode was about 70 ⁇ m. This positive electrode was punched into a diameter of 13 mm.
- the positive electrode and the negative electrode thus obtained were opposed to each other with a separator made of a polyethylene porous film having a thickness of 20 m interposed therebetween.
- a non-aqueous solvent in the electrolytic solution a compound represented by formula (1) in which R 1 is F and R 2 is H (hereinafter referred to as F—EC) and a compound represented by formula (2) O! /, In which all of R 3 to R 6 are H (hereinafter, DEC and! /, U) and the compound represented by formula (2), only R 3 is F
- F-DEC and! /, U was mixed at the ratio shown in Table 1 below was used.
- a non-aqueous solvent in the non-aqueous electrolyte As a non-aqueous solvent in the non-aqueous electrolyte, a mixed solvent in which F-EC, DEC, and F-DEC are mixed in the ratio shown in Table 1 below, and the amount of the positive electrode active material and the amount of the negative electrode active material A lithium secondary battery was obtained in the same manner as in Example 1 except that the amount was changed to the value shown in the table.
- Nonaqueous battery in which LiCIO is dissolved at a concentration of lmol / 1 in a nonaqueous solvent of jetyl carbonate.
- a solution was prepared.
- the negative electrode obtained in Example 2-1 and a 600 Hm-thick lithium foil were immersed through a SUS mesh (lOOmesh).
- the negative electrode and metallic lithium were electrochemically short-circuited.
- the amount of lithium occluded was set to 25% of the initial charge theoretical capacity of the negative electrode active material by setting the immersion time to 40 minutes. Accurate occlusion was confirmed by ICP emission analysis.
- the obtained negative electrode was washed with dimethyl carbonate for the purpose of removing the lithium salt, and the solvent was removed by vacuum drying.
- a lithium secondary battery was obtained in the same manner as in Example 1 using the negative electrode having a negative electrode active material occluded with lithium thus obtained.
- the discharge capacity at the 13th cycle and the discharge capacity at the 100th cycle were measured.
- the capacity maintenance ratio at the 100th cycle was calculated by dividing the discharge capacity at the 100th cycle by the discharge capacity at the 13th cycle and multiplying by 100.
- Charging conditions were 0.5C and 4.2V, constant current and constant voltage.
- the discharge conditions were 0.5C and 2.7V, and a constant current.
- the charge / discharge at the first cycle is 0.05C
- Charge / discharge was 1C.
- the batteries of Examples 1 to 4 (product of the present invention) have rate characteristics comparable to or higher than those of Comparative Examples 1 and 2, and Comparative Examples 1 and 2 It can be seen that the capacity retention rate is higher than the other batteries. In other words, it can be seen that the cycle characteristics are good.
- the use of a negative electrode in which lithium is occluded in the negative electrode active material before the battery is charged It can be seen that the battery of Example 5 has extremely high capacity retention rate and rate characteristics.
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Abstract
Description
明 細 書 Specification
非水電解液二次電池 Non-aqueous electrolyte secondary battery
技術分野 Technical field
[0001] 本発明は、リチウム二次電池などの非水電解液二次電池に関する。 [0001] The present invention relates to a non-aqueous electrolyte secondary battery such as a lithium secondary battery.
背景技術 Background art
[0002] リチウム二次電池の負極活物質には、一般にグラフアイトが使用されている。しかし 、近年の電子機器の多機能化に伴いその消費電力が著しく増加しており、大容量の 二次電池がますます必要となっていることから、グラフアイトを用いている限り、近い将 来そのニーズに応えるのは困難である。そこで、グラフアイトよりも高容量の材料であ る Si系物質からなる負極活物質の開発が活発になされている。しかし、 Si系物質から なる負極活物質は、充放電に伴う膨張収縮の程度が大きぐそれに起因して微粉化 が起こりやすい。 [0002] Graphite is generally used as a negative electrode active material of a lithium secondary battery. However, with the recent increase in functionality of electronic devices, their power consumption has increased remarkably, and large-capacity secondary batteries have become more and more necessary. Meeting that need is difficult. Therefore, development of negative electrode active materials made of Si-based materials, which are materials with a higher capacity than graphite, has been actively conducted. However, a negative electrode active material made of a Si-based material is likely to be pulverized due to a large degree of expansion / contraction caused by charge / discharge.
[0003] ところで Si系の負極活物質は、電池の充電時にその表面において電解液を分解す ることが知られている。この分解によって活物質の表面には SEI (solid electrolyte int erface)と呼ばれる被膜が形成される。 SEIの形成は不可逆反応であり、活物質の表 面にひとたび SEIが形成されるとそこに残存する。上述のとおり、 Si系の負極活物質 は充放電に伴い微粉化しやすいことから、充放電の度に新生面、即ち SEIが形成さ れやすい面が新たに生成する。この新生面に SEIが形成され、更には既に形成され た SEI上に新たな SEIが堆積することもある。これらの結果、充放電の繰り返しと共に 活物質表面へのリチウムイオンの到達が SEIによって次第に妨げられ、電極反応が 阻害されること力 Sある。また SEIの形成によって電解液の量が減少することもある。こ れらのことに起因して、電池のサイクル特性を向上させることが容易でなくなる。 [0003] By the way, it is known that a Si-based negative electrode active material decomposes an electrolytic solution on the surface of a battery when it is charged. This decomposition forms a film called SEI (solid electrolyte inteface) on the surface of the active material. The formation of SEI is an irreversible reaction, and once SEI is formed on the surface of the active material, it remains there. As described above, since the Si-based negative electrode active material is easily pulverized with charge and discharge, a new surface, that is, a surface on which SEI is easily formed is generated each time the charge and discharge are performed. SEI is formed on this new surface, and new SEI may be deposited on the already formed SEI. As a result, the lithium ion reaches the active material surface with repeated charge / discharge and is gradually hindered by SEI, and the electrode reaction is inhibited. Also, the formation of SEI may reduce the amount of electrolyte. For these reasons, it is not easy to improve the cycle characteristics of the battery.
[0004] 電解液の分解を防止する観点から、電解液に用いられる非水溶媒として 4 フルォ ローエチレンカーボネートを用いることが提案されてレ、る (特許文献 1及び 2参照)。こ れらの特許文献においては、 4 フルオローエチレンカーボネートは、直鎖系のカー ボネートであるジェチルカーボネートゃジメチルカーボネートと併用されている。しか し、これらの文献においては 4 フルオローエチレンカーボネートと直鎖系のカーボ ネートを、両者の配合割合が大凡 1 : 1となるように用いていることから、電解液の粘性 率が高まり、それに起因してレート特性が低下しやすい。 [0004] From the viewpoint of preventing decomposition of the electrolytic solution, it has been proposed to use 4-fluoroethylene carbonate as a non-aqueous solvent used in the electrolytic solution (see Patent Documents 1 and 2). In these patent documents, 4 fluoro-ethylene carbonate is used in combination with dimethyl carbonate and dimethyl carbonate, which are linear carbonates. In these documents, however, 4-fluoro-ethylene carbonate and linear Nate is used so that the blending ratio of both is about 1: 1, so that the viscosity of the electrolyte is increased and the rate characteristics are likely to be lowered.
[0005] 特許文献 1 : US2006/0099515A1 [0005] Patent Document 1: US2006 / 0099515A1
特許文献 2 : US2006/0134524A1 Patent Document 2: US2006 / 0134524A1
発明の開示 Disclosure of the invention
[0006] 本発明は、正極及び負極並びに非水溶媒にリチウム塩が溶解してなる非水電解液 を有する非水電解液二次電池にお!/、て、 [0006] The present invention relates to a non-aqueous electrolyte secondary battery having a non-aqueous electrolyte obtained by dissolving a lithium salt in a positive electrode, a negative electrode, and a non-aqueous solvent.
前記負極が、集電体と、その少なくとも一面に形成された、 Siを含有する活物質を 含む活物質層を有し、 The negative electrode has an active material layer including a current collector and an active material containing Si formed on at least one surface thereof,
前記非水溶媒が、下記式(1)で表される化合物及び下記式 (2)で表される化合物 を含み、該非水溶媒に占める式(1)で表される化合物の割合が 15〜40体積%であ ることを特徴とする非水電解液二次電池を提供するものである。 The non-aqueous solvent includes a compound represented by the following formula (1) and a compound represented by the following formula (2), and the ratio of the compound represented by the formula (1) in the non-aqueous solvent is 15 to 40 The present invention provides a non-aqueous electrolyte secondary battery characterized by being in volume%.
[0007] [化 1] [0007] [Chemical 1]
式中、 R1及び R2は H又は Fを表し、 Wherein R 1 and R 2 represent H or F,
R1及び R2の少なくとも一方は F At least one of R 1 and R 2 is F
である。 It is.
式中、 R3〜R6は H又は Fを表す。 図面の簡単な説明 In the formula, R 3 to R 6 represent H or F. Brief Description of Drawings
[0008] [図 1]本発明の非水電解液二次電池に用いられる負極の一実施形態の断面構造を 示す模式図である。 FIG. 1 is a schematic view showing a cross-sectional structure of an embodiment of a negative electrode used in a nonaqueous electrolyte secondary battery of the present invention.
[図 2]図 1に示す負極の製造方法を示す工程図である。 発明を実施するための最良の形態 FIG. 2 is a process diagram showing a method for producing the negative electrode shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
[0009] 以下本発明を、その好ましい実施形態に基づき説明する。本発明の非水電解液二 次電池(以下、単に二次電池又は電池ともいう)は、その基本構成部材として、正極、 負極及びこれらの間に配されたセパレータを有している。正極と負極との間はセパレ ータを介して非水電解液で満たされている。本発明の電池は、これら基本構成部材 を備えた円筒型、角型、コイン型等の形態であり得る。し力もこれらの形態に制限され るものではない。 Hereinafter, the present invention will be described based on preferred embodiments thereof. The non-aqueous electrolyte secondary battery of the present invention (hereinafter also simply referred to as a secondary battery or a battery) has a positive electrode, a negative electrode, and a separator disposed between them as its basic constituent members. The space between the positive electrode and the negative electrode is filled with a non-aqueous electrolyte via a separator. The battery of the present invention may be in the form of a cylinder, a square, a coin, or the like provided with these basic components. The force is not limited to these forms.
[0010] 本発明の電池に用いられる正極は、例えば集電体の少なくとも一面に正極活物質 層が形成されてなるものである。正極活物質層には活物質が含まれている。この活物 質としては、例えばリチウム遷移金属複合酸化物が用いられる。リチウム遷移金属複 合酸化物としては LiCoO、 LiNiO、 LiMn O、 LiMnO、 LiCo Ni O、 LiNi C [0010] The positive electrode used in the battery of the present invention is formed, for example, by forming a positive electrode active material layer on at least one surface of a current collector. The positive electrode active material layer contains an active material. As this active material, for example, a lithium transition metal composite oxide is used. Lithium transition metal complex oxides include LiCoO, LiNiO, LiMn O, LiMnO, LiCo Ni O, LiNi C
2 2 2 4 2 0.5 0.5 2 0.7 o Mn 〇、LiNi Co Mn 〇、Li (Li Mn Co ) O (式中、 xは 0<x< 1/3 2 2 2 4 2 0.5 0.5 2 0.7 o Mn 〇, LiNi Co Mn 〇, Li (Li Mn Co) O (where x is 0 <x <1/3
0.2 0.1 2 1/3 1/3 1/3 2 x 2x 1- 3x 2 0.2 0.1 2 1/3 1/3 1/3 2 x 2x 1- 3x 2
である)などが用いられる。し力もこれらに制限されるものではない。これら正極活物 質は一種又は二種以上を組み合わせて用いることができる。 Is used). However, the force is not limited to these. These positive electrode active materials can be used singly or in combination of two or more.
[0011] 上述の各種正極活物質のうち、 LiCoOのように Li及び Coを構成元素として含有 するものは、リチウムの吸蔵時に収縮し、放出時に膨張する性質を有している。一方 、 LiNiOのように Niを構成元素として含有するものや、 LiMn Oのように Mnを構成 元素として含有するものは、リチウムの吸蔵時に膨張する力、、又はリチウム吸蔵時の 収縮の程度が、 Li及び Coを構成元素として含有するリチウム遷移金属複合酸化物よ りも小さレ、と!/、う性質を有して!/、る。 Of the various positive electrode active materials described above, those containing Li and Co as constituent elements, such as LiCoO, have the property of contracting when lithium is occluded and expanding when released. On the other hand, those containing Ni as a constituent element such as LiNiO and those containing Mn as a constituent element such as LiMn O have the ability to expand when lithium is occluded, or the degree of contraction during lithium occlusion, It is smaller than lithium transition metal complex oxides containing Li and Co as constituent elements.
[0012] 本発明に用いられる正極は、前記の正極活物質を、アセチレンブラック等の導電剤 及びポリフッ化ビニリデン等の結着剤と共に適当な溶媒に懸濁させて正極合剤を作 製し、これをアルミニウム箔等の集電体の少なくとも一面に塗布、乾燥した後、ロール 圧延、プレスすることにより得られる。 [0012] The positive electrode used in the present invention is a positive electrode mixture prepared by suspending the positive electrode active material in a suitable solvent together with a conductive agent such as acetylene black and a binder such as polyvinylidene fluoride. This is obtained by applying and drying at least one surface of a current collector such as an aluminum foil, followed by roll rolling and pressing.
[0013] 前記の方法で正極を製造する場合、前記のリチウム遷移金属複合酸化物はその一 次粒子径の平均値が 5 m以上 10 m以下であることが、充填密度と反応面積との 兼ね合いから好ましい。また結着剤として用いられるポリフッ化ビニリデンはその重量 平均分子量が 350, 000以上 2, 000, 000以下であること力 低温環境での放電特 性を向上させ得る点から好ましい。 [0013] When the positive electrode is produced by the above method, the lithium primary transition metal composite oxide has an average primary particle diameter of 5 m or more and 10 m or less, which is a balance between packing density and reaction area. To preferred. Polyvinylidene fluoride used as a binder should have a weight average molecular weight of 350,000 or more and 2,000,000 or less. From the point which can improve property.
[0014] 本発明の電池に用いられる負極は、例えば集電体の少なくとも一面に負極活物質 層が形成されてなるものである。負極活物質層には活物質が含まれている。この活物 質として本発明において用いられるものは、 Siを含有する物質である。本発明の二次 電池は、負極活物質として Siを含有する物質を用い、これを後述する非水溶媒と組 み合わせる点に特徴の一つを有する。その詳細については後述する。 [0014] The negative electrode used in the battery of the present invention is formed, for example, by forming a negative electrode active material layer on at least one surface of a current collector. The negative electrode active material layer contains an active material. The active material used in the present invention is a substance containing Si. The secondary battery of the present invention is characterized in that a substance containing Si is used as a negative electrode active material and is combined with a nonaqueous solvent described later. Details thereof will be described later.
[0015] Siを含有する負極活物質はリチウムイオンの吸蔵放出が可能なものである。 Siを含 む負極活物質は、リチウムの吸蔵時に膨張し、放出時に収縮する性質を有している。 この膨張収縮の程度は、従来リチウム二次電池の負極活物質として用いられてきた 炭素系材料に比較して極めて大きレ、ものである。 Siを含有する負極物質の例として は、シリコン単体、シリコンと金属との合金、シリコン酸化物、シリコン窒化物、シリコン ホウ化物などを用いることができる。これらの材料はそれぞれ単独で、あるいはこれら を混合して用いること力できる。前記の金属としては、例えば Cu、 Ni、 Co、 Cr、 Fe、 Ti、 Pt、 W、 Mo及び Auからなる群から選択される 1種類以上の元素が挙げられる。 これらの金属のうち、 Cu、 Ni、 Coが好ましぐ特に電子伝導性に優れる点、及びリチ ゥム化合物の形成能の低さの点から、 Cu、 Niを用いることが望ましい。特に好ましい Siを含む負極活物質は、リチウムの吸蔵量の高さの点からシリコン単体又はシリコン 酸化物である。 [0015] The negative electrode active material containing Si is capable of occluding and releasing lithium ions. A negative electrode active material containing Si has a property of expanding when lithium is occluded and contracting when released. The degree of expansion and contraction is much larger than that of carbon-based materials that have been used as the negative electrode active material of conventional lithium secondary batteries. Examples of the negative electrode material containing Si include silicon alone, an alloy of silicon and metal, silicon oxide, silicon nitride, and silicon boride. These materials can be used alone or in combination. Examples of the metal include one or more elements selected from the group consisting of Cu, Ni, Co, Cr, Fe, Ti, Pt, W, Mo, and Au. Of these metals, Cu, Ni, and Co are preferred. In particular, Cu and Ni are desirable because they have excellent electron conductivity and low ability to form lithium compounds. A particularly preferable negative electrode active material containing Si is silicon alone or silicon oxide from the viewpoint of high lithium storage capacity.
[0016] Siを含む負極活物質は、電池の充電開始前においてリチウムを含有していることが 好ましい。これによつて充放電開始前において負極活物質にリチウムが不可逆容量 として蓄積された状態になる。したがって充放電は、負極活物質にリチウムが吸蔵さ れた状態から開始されるので、充放電がほぼ 100%可逆的に行われるようになる。し かも、 Si系の材料は電子伝導性が低いものであるところ、放電時には、負極活物質 中にリチウムが常時吸蔵された状態になっているので、その電子伝導性が向上し、負 極の分極が小さくなる。これによつて、放電末期における負極の電圧の急激な低下が 起こりにくくなる。 [0016] The negative electrode active material containing Si preferably contains lithium before starting the charging of the battery. As a result, lithium is accumulated as an irreversible capacity in the negative electrode active material before the start of charge / discharge. Therefore, since charging / discharging is started from the state where lithium is occluded in the negative electrode active material, charging / discharging is performed almost 100% reversibly. Moreover, since Si-based materials have low electron conductivity, during discharge, lithium is constantly occluded in the negative electrode active material, so that the electron conductivity is improved and negative polarity is reduced. Polarization is reduced. This makes it difficult for the voltage of the negative electrode to rapidly decrease at the end of discharge.
[0017] Siを含む負極活物質が、電池の充電開始前においてリチウムを含有していることは 、負極活物質の表面における、リチウム揷入反応時 (充電時)に、過電圧を低く抑えら れるという点からも有利である。過電圧を低く抑えられることで、過剰な SEI形成のよう な副反応を防ぐことができるからである。 [0017] The fact that the negative electrode active material containing Si contains lithium before the start of battery charging means that overvoltage can be kept low during lithium insertion reaction (during charging) on the surface of the negative electrode active material. It is advantageous from the point of being. This is because the overvoltage can be kept low to prevent side reactions such as excessive SEI formation.
[0018] 充電開始前から Siを含む負極活物質にリチウムを含有させておくためには、例えば 負極を電池に組み込む前に、又は組み込んだ後であってかつ充電開始前に、公知 の手段によって Siを含む負極活物質に対してリチウムを吸蔵させればよい。リチウム を吸蔵させる手段としては、例えば本出願人の先の出願に係る WO2006/10079 4A1に記載の方法や、 US5556721Aに記載の方法を用いることができる。また、リ チウム塩を含む非水溶媒に、リチウム吸蔵前の負極及び金属リチウムを、導電性材 料製のメッシュを介して浸漬させ、負極と金属リチウムとを電気化学的に短絡させるこ とでもリチウムを吸蔵させること力できる。この場合、吸蔵量の制御は、環境温度、メッ シュサイズ、メッシュの材質、非水溶媒の構成、浸漬時間により可能である。いずれの 方法を採用する場合でも、リチウムの吸蔵量は、負極活物質の初期充電理論容量に 対して好ましくは 10〜40%、更に好ましくは 20〜40%、一層好ましくは 25〜35% に設定する。本実施形態では負極活物質としてシリコンを含む材料を用いているとこ ろ、理論的にはシリコンは組成式 SiLi で表される状態までリチウムを吸蔵するので、 [0018] In order to allow lithium to be contained in the negative electrode active material containing Si before the start of charging, for example, before or after the negative electrode is incorporated into the battery and before the start of charging, by known means. What is necessary is just to occlude lithium with respect to the negative electrode active material containing Si. As means for occluding lithium, for example, the method described in WO2006 / 100794A1 and the method described in US5556721A relating to the earlier application of the present applicant can be used. Alternatively, the negative electrode before lithium occlusion and metallic lithium are immersed in a non-aqueous solvent containing a lithium salt through a mesh made of a conductive material, and the negative electrode and metallic lithium are electrochemically short-circuited. Can absorb lithium. In this case, the amount of occlusion can be controlled by the environmental temperature, mesh size, mesh material, non-aqueous solvent composition, and immersion time. Regardless of which method is employed, the lithium storage amount is preferably set to 10 to 40%, more preferably 20 to 40%, and even more preferably 25 to 35% with respect to the initial charge theoretical capacity of the negative electrode active material. To do. In this embodiment, when a material containing silicon is used as the negative electrode active material, theoretically, silicon occludes lithium to a state represented by the composition formula SiLi.
4.4 4.4
リチウムの吸蔵量が、シリコンの初期充電理論容量に対して 100%であるとは、組成 式 SiLi で表される状態までリチウムがシリコンに吸蔵されることを!/、う。 The fact that the storage amount of lithium is 100% of the theoretical capacity of initial charge of silicon means that lithium is stored in silicon until the state expressed by the composition formula SiLi!
4.4 4.4
[0019] 負極活物質層は、例えば、前記の負極活物質からなる連続薄膜層であり得る。この 場合、化学気相蒸着法、物理気相蒸着法、スパッタリング法等の各種薄膜形成手段 によって、集電体の少なくとも一面に薄膜力、らなる負極活物質層が形成される。この 薄膜をエッチングしてその厚み方向に延びる空隙を多数形成してもよい。エッチング には、水酸化ナトリウム水溶液等を用いた湿式エッチング法の他、ドライガスやプラズ マ等を用いた乾式エッチング法が採用できる。連続薄膜層の形態以外に、負極活物 質層は、前記の負極活物質の粒子を含む塗膜層、前記の負極活物質の粒子を含む 焼結体層等であり得る。また、後述する図 1に示す構造の層であり得る。 [0019] The negative electrode active material layer can be, for example, a continuous thin film layer made of the negative electrode active material. In this case, a negative electrode active material layer is formed on at least one surface of the current collector by various thin film forming means such as chemical vapor deposition, physical vapor deposition, and sputtering. The thin film may be etched to form a number of voids extending in the thickness direction. For etching, a wet etching method using a sodium hydroxide aqueous solution or the like, or a dry etching method using a dry gas or a plasma can be employed. In addition to the form of the continuous thin film layer, the negative electrode active material layer may be a coating layer containing particles of the negative electrode active material, a sintered body layer containing particles of the negative electrode active material, or the like. Further, it may be a layer having a structure shown in FIG.
[0020] 本発明の二次電池におけるセパレータとしては、合成樹脂製不織布、ポリエチレン やポリプロピレン等のポリオレフイン、又はポリテトラフルォロエチレンの多孔質フィル ム等が好ましく用いられる。電池の過充電時に生じる電極の発熱を抑制する観点か らは、ポリオレフイン微多孔膜の片面又は両面にフエ口セン誘導体の薄膜が形成され てなるセパレータを用いることが好ましい。セパレータは、突刺強度が 0. 2N/〃m 厚以上 0. ΑΘΝ/ ^ πι厚以下であり、巻回軸方向の引張強度が 40MPa以上 150M Pa以下であることが好ましい。充放電に伴い大きく膨張 '収縮する負極活物質である Si系の物質を用いても、セパレータの損傷を抑制することができ、内部短絡の発生を 才卬制すること力 Sでさるカゝらである。 As the separator in the secondary battery of the present invention, a synthetic resin nonwoven fabric, polyolefin such as polyethylene or polypropylene, or a porous film of polytetrafluoroethylene is preferably used. Is it a viewpoint to suppress the heat generation of the electrode that occurs when the battery is overcharged? Preferably use a separator in which a thin film of a phucene derivative is formed on one side or both sides of a polyolefin microporous membrane. The separator preferably has a puncture strength of 0.2 N / 〃m thickness or more and 0.3.ΘΝ / ^ πι thickness or less and a tensile strength in the winding axis direction of 40 MPa or more and 150 MPa or less. Even when using Si-based material, which is a negative electrode active material that expands and contracts greatly with charge and discharge, damage to the separator can be suppressed and the ability to control the occurrence of internal short-circuiting It is.
[0021] 非水電解液は、支持電解質であるリチウム塩を非水溶媒に溶解した溶液からなる。 [0021] The nonaqueous electrolytic solution is a solution in which a lithium salt as a supporting electrolyte is dissolved in a nonaqueous solvent.
本発明の二次電池は、非水溶媒の種類に特徴の一つを有する。具体的には、非水 溶媒は、前記の式(1)及び(2)で表される化合物を含むものである。本発明の二次 電池においては負極活物質として Siを含有する物質を用いることは先に述べたとお りであるところ、 Siを含有する負極活物質は充電時に非水溶媒を分解する性質を有 している。この分解を防止する観点から、本発明においては前記の各化合物を含む 非水溶媒、即ちフッ素化された非水溶媒を用いてレ、る。 The secondary battery of the present invention has one of the characteristics in the type of the non-aqueous solvent. Specifically, the nonaqueous solvent contains the compounds represented by the above formulas (1) and (2). As described above, in the secondary battery of the present invention, the material containing Si is used as the negative electrode active material. However, the negative electrode active material containing Si has a property of decomposing a nonaqueous solvent during charging. is doing. From the viewpoint of preventing this decomposition, in the present invention, a non-aqueous solvent containing each of the above compounds, that is, a fluorinated non-aqueous solvent is used.
[0022] リチウム二次電池に用いられる非水溶媒は一般にフッ素化されると、フッ素原子の 有するバルキーな立体障害性に起因して、フッ素化前に比較してその粘性率が高く なる。また、電気陰性度の強いフッ素が導入されることで、極性及び分子間相互作用 が強くなる。分子間相互作用が強くなることは、粘性率の増加につながる。極性が強 くなることは、誘電率の増加につながる。粘性率の増加は、導電率の低下による電池 の内部抵抗の増大をもたらし、レート特性が低下するなどマイナスの方向に作用する 。一方、誘電率の増加は導電率を高めるというプラスの方向に作用する。粘性率の増 加に起因するマイナスの作用と、誘電率の増加に起因するプラスの作用とを比較す ると、粘性率の増加に起因するマイナスの作用の方が大きい傾向が認められる。そこ で、フッ素化された非水溶媒の使用量を低減させて粘性率の増大を防止しょうとする と、非水混合溶媒全体の導電率が低下し、電池の内部抵抗が増加してしまう。この理 由は、式(1)で表される化合物自体が式(2)で表される化合物よりも誘電率が高いと いう特徴を有するためである。これらの事情を勘案して、本発明においては、非水溶 媒に占める式(1)で表される化合物の割合を従来よりも低い値である 15〜40体積% に設定し、好ましくは 20〜40体積%、更に好ましくは 25〜40体積%、一層好ましく は 25〜35体積%に設定する。これによつて、電池の内部抵抗の増大及び充放電の レート特性の低下を抑制しつつ、非水溶媒の分解を防止、ひいてはサイクル特性の 向上が可能となる。一方、非水溶媒に占める式 (2)で表される化合物の割合を、従来 よりも高い割合である 55〜85体積%に設定し、好ましくは 55〜80体積%、更に好ま しくは 55〜75体積%、一層好ましくは 65〜75体積%に設定する。式(2)で表される 化合物は、式(1)で表される化合物に比較して粘性率の低い物質であることから、そ の使用割合を高めることで、非水電解液全体としての粘性率の上昇が抑制される。 本明細書において「体積」とは 25°Cにおける体積を意味する。 [0022] When the non-aqueous solvent used in the lithium secondary battery is generally fluorinated, the viscosity thereof is higher than before fluorination due to the bulky steric hindrance of the fluorine atom. In addition, the introduction of fluorine with strong electronegativity increases the polar and intermolecular interactions. A stronger intermolecular interaction leads to an increase in viscosity. An increase in polarity leads to an increase in dielectric constant. An increase in viscosity causes an increase in the internal resistance of the battery due to a decrease in conductivity, which acts in the negative direction, such as a decrease in rate characteristics. On the other hand, an increase in the dielectric constant acts in the positive direction of increasing the conductivity. Comparing the negative effect resulting from the increase in the viscosity and the positive effect resulting from the increase in the dielectric constant, the negative effect resulting from the increase in the viscosity tends to be larger. Therefore, if the amount of the fluorinated nonaqueous solvent is reduced to prevent an increase in the viscosity, the conductivity of the whole nonaqueous mixed solvent is lowered and the internal resistance of the battery is increased. This is because the compound itself represented by the formula (1) has a characteristic that the dielectric constant is higher than that of the compound represented by the formula (2). Considering these circumstances, in the present invention, the ratio of the compound represented by the formula (1) in the non-aqueous medium is set to 15 to 40% by volume, which is lower than the conventional value, preferably 20 to 40% by volume, more preferably 25-40% by volume, more preferably Is set to 25-35% by volume. As a result, it is possible to prevent decomposition of the nonaqueous solvent and thus improve cycle characteristics while suppressing an increase in the internal resistance of the battery and a decrease in the charge / discharge rate characteristics. On the other hand, the proportion of the compound represented by the formula (2) in the non-aqueous solvent is set to 55 to 85% by volume, which is a higher rate than before, preferably 55 to 80% by volume, more preferably 55 to It is set to 75% by volume, more preferably 65 to 75% by volume. The compound represented by the formula (2) is a substance having a lower viscosity than the compound represented by the formula (1). Therefore, by increasing its use ratio, the non-aqueous electrolyte as a whole can be obtained. Increase in viscosity is suppressed. As used herein, “volume” means the volume at 25 ° C.
[0023] 本実施形態においては、式(1)で表される化合物及び式(2)で表される化合物に 加えて、非水電解液二次電池に従来用いられている他の非水溶媒を更に用いてもよ い。例えば式(1)において R1及び R2がいずれも Hである化合物を用いてもよい。任 意に併用し得る他の非水溶媒の量は、非水溶媒全体の体積に対して;!〜 50%、特 に 10〜30%とすることが好ましい。 In the present embodiment, in addition to the compound represented by the formula (1) and the compound represented by the formula (2), other nonaqueous solvents conventionally used in nonaqueous electrolyte secondary batteries May also be used. For example, a compound in which R 1 and R 2 are both H in formula (1) may be used. The amount of the other non-aqueous solvent that can be optionally used in combination is preferably from! To 50%, particularly from 10 to 30%, based on the total volume of the non-aqueous solvent.
[0024] 本発明者らの検討の結果、式(1)で表される化合物において R1及び R2のうちのい ずれか一方のみが Fであり、他方が Hであると、即ち式(1)で表される化合物がモノフ ッ化化合物であると、その分解が一層防止され、サイクル特性が一層向上することが 判明した。同様の理由により、式(2)で表される化合物に関しては、 R3〜R6のいずれ もが Hであることが好ましいことが判明した。なお、式(1)で表される化合物に Fが含ま れていることで、電池の充電時に負極活物質の表面に安定な SEIが形成される。こ の SEI中には LiFなどが形成されるので、これに起因して充放電を担う Liがー部消費 されてしまう。したがって、負極活物質が電池の充放電開始前において Liを含有して いることは、その Liが、消費された Liの供給源になる点から有利である。 As a result of the study by the present inventors, in the compound represented by the formula (1), when only one of R 1 and R 2 is F and the other is H, that is, the formula ( It was found that when the compound represented by 1) is a monofluorinated compound, its decomposition is further prevented and the cycle characteristics are further improved. For the same reason, it was found that it is preferable that all of R 3 to R 6 are H for the compound represented by the formula (2). In addition, when F is contained in the compound represented by the formula (1), stable SEI is formed on the surface of the negative electrode active material when the battery is charged. LiF and other elements are formed in this SEI, and as a result, the Li part responsible for charging and discharging is consumed. Therefore, it is advantageous that the negative electrode active material contains Li before the start of charge / discharge of the battery from the viewpoint that the Li becomes a supply source of consumed Li.
[0025] 式(2)で表される化合物に関しては、該化合物が、同式において R3〜R6が Hである 化合物と、同式において R3〜R6の少なくとも一つが Fである化合物との混合物である ことも好ましい。力、かる混合物を用いることで、式(2)で表される化合物において R3〜 R6が Hである化合物のみを用いる場合に比較して、容量維持率が一層向上するから である。かかる混合物を用いる場合、この観点から、式(2)で表される化合物におい て R3〜R6の少なくとも一つが Fである化合物の、非水溶媒に占める割合は 10〜40体 積%であること力 S好ましく、 15〜30体積%であることが更に好ましい。一方、式(2)で 表される化合物において R3〜R6が Hである化合物の、非水溶媒に占める割合は 35 〜65体積%であることが好ましぐ 45〜55体積%であることが更に好ましい。 [0025] With respect to the compound represented by the formula (2), the compound is a compound in which R 3 to R 6 are H in the same formula and a compound in which at least one of R 3 to R 6 is F in the same formula It is also preferable to be a mixture thereof. This is because, by using such a mixture, the capacity retention ratio is further improved as compared with the case where only the compound in which R 3 to R 6 are H in the compound represented by the formula (2). When using such a mixture, from this viewpoint, in the compound represented by the formula (2), the proportion of the compound in which at least one of R 3 to R 6 is F in the non-aqueous solvent is 10 to 40. The force S is preferably%, and more preferably 15 to 30% by volume. On the other hand, the proportion of the compound represented by formula (2) in which R 3 to R 6 are H in the non-aqueous solvent is preferably 35 to 65% by volume, and is preferably 45 to 55% by volume. More preferably.
[0026] 特に、前記の混合物を、式(1)で表される化合物において R1及び R2のうちのいず れか一方のみが Fであり、他方が Hであるものと組み合わせて用いると、容量維持率 が更に一層向上するので好ましい。 [0026] In particular, when the above mixture is used in combination with the compound represented by the formula (1), in which only one of R 1 and R 2 is F and the other is H. This is preferable because the capacity retention rate is further improved.
[0027] なお式(2)で表される化合物が Fを含む場合には、 R3〜R6のいずれか一つのみが Fであることが好ましい。特に、分子骨格における末端に位置する炭素に結合した R3 及び R6の!/、ずれか一方のみ Fであることが好まし!/、。 [0027] When the compound represented by the formula (2) includes F, it is preferable that only one of R 3 to R 6 is F. In particular, it is preferred that R 3 and R 6 bonded to the carbon located at the terminal in the molecular skeleton! /, And only one of them is F! /.
[0028] 本実施形態においては、式(1)で表される化合物及び式(2)で表される化合物に 加えて、 1 , 3—ジメチルー 2—イミダゾリジノン(以下、 DMIという)を用いることも好ま しい。 DMIを併用することで、電池の容量維持率の向上を図ることができる。非水溶 媒中における DMIの使用量は、 0. 5〜1体積%であること力 電池内での DMIの分 解挙動を制御しつつ、電池の容量維持率を向上させる点から好ましい。 In the present embodiment, 1,3-dimethyl-2-imidazolidinone (hereinafter referred to as DMI) is used in addition to the compound represented by formula (1) and the compound represented by formula (2). I also like it. By using DMI together, the capacity maintenance rate of the battery can be improved. The amount of DMI used in the non-aqueous medium is 0.5 to 1% by volume. This is preferable from the viewpoint of improving the capacity retention rate of the battery while controlling the decomposition behavior of DMI in the battery.
[0029] 以上のとおり、本発明においては非水溶媒として式(1)及び(2)で表される化合物 を併用することで、負極活物質として用いられる Siを含有する物質の表面における非 水溶媒の分解を効果的に防止することができる。ところで、 Siを含有する負極活物質 は、電池の充電開始前からリチウムを含有した状態であることが好ましいことは先に 述べたとおりであるところ、このような状態においては、充電時 (即ち負極活物質への リチウム揷入時)の過電圧を低く抑えられるので、負極活物質の表面に形成される S EIが薄く且つ緻密なものになる傾向にある。このような薄く且つ緻密な SEIの形成は 、充放電の度に生じる新たな活物質表面と非水溶媒との接触を抑制するので、連続 的な非水溶媒の分解が起こりづらくなる。したがって、 Siを含む負極活物質が電池の 充電開始前からリチウムを含有している場合に、非水溶媒として式(1)及び(2)で表 される化合物を併用することで、本発明の効果が一層顕著なものとなる。 [0029] As described above, in the present invention, the non-aqueous solvent on the surface of the substance containing Si used as the negative electrode active material can be obtained by using the compounds represented by the formulas (1) and (2) as the non-aqueous solvent. The decomposition of the solvent can be effectively prevented. By the way, as described above, it is preferable that the negative electrode active material containing Si is in a state containing lithium from the start of charging of the battery. Since the overvoltage during lithium insertion into the active material can be kept low, the SEI formed on the surface of the negative electrode active material tends to be thin and dense. The formation of such a thin and dense SEI suppresses the contact between a new active material surface and a non-aqueous solvent that occurs each time charging / discharging, so that continuous decomposition of the non-aqueous solvent is difficult to occur. Therefore, when the negative electrode active material containing Si contains lithium before the start of battery charging, the compounds represented by the formulas (1) and (2) are used in combination as non-aqueous solvents. The effect becomes even more remarkable.
[0030] Siを含有する負極活物質に関して先に述べたとおり、この活物質は、リチウムの吸 蔵時に膨張し、放出時に収縮する性質を有している。一方、正極活物質に関して先 に述べたとおり、 Li及び Coを構成元素として含有するリチウム遷移金属複合酸化物 はリチウムの吸蔵時に収縮し、放出時に膨張する性質を有している。つまり、このリチ ゥム遷移金属複合酸化物と、 Siを含有する負極活物質は、リチウムの吸蔵放出に関 し、その体積変化が正反対の挙動を示す。したがって、本発明の電池の充電時には 負極活物質が膨張し、正極活物質が収縮する。逆に、放電時には正極活物質が膨 張し、負極活物質が収縮する。このように、充電時においては、負極活物質の膨張分 の体積が正極活物質の収縮分の体積によって吸収され、逆に放電時におレ、ては、 正極活物質の膨張分の体積が負極活物質の収縮分の体積によって吸収される。こ れによって、充電時及び放電時のいずれの場合においても、電池全体の体積変化 に起因する応力の発生を抑えることができ、正極及び負極並びにセパレータ等が損 傷を受けることが効果的に防止される。その結果、電池のサイクル特性が向上する。 このように本発明においては、正極活物質として特定のものを用いることで、非水溶 媒の分解防止によるサイクル特性の向上に加えて、電池全体の体積変化に起因す る応力の発生の抑制によるサイクル特性の向上も図られる。 [0030] As described above regarding the negative electrode active material containing Si, this active material has a property of expanding when lithium is absorbed and contracting when released. On the other hand, as described above for the positive electrode active material, the lithium transition metal composite oxide containing Li and Co as constituent elements Has the property of contracting when lithium is occluded and expanding when released. In other words, the lithium transition metal composite oxide and the negative electrode active material containing Si exhibit the opposite behavior in terms of volume change with respect to the insertion and release of lithium. Therefore, when the battery of the present invention is charged, the negative electrode active material expands and the positive electrode active material contracts. Conversely, during discharge, the positive electrode active material expands and the negative electrode active material contracts. Thus, during charging, the volume of the expansion of the negative electrode active material is absorbed by the volume of contraction of the positive active material, and conversely, during the discharge, the volume of expansion of the positive active material is negative. Absorbed by the volume of contraction of the active material. As a result, in both cases of charging and discharging, it is possible to suppress the generation of stress due to the volume change of the entire battery, and effectively prevent the positive electrode, the negative electrode, the separator, etc. from being damaged. Is done. As a result, the cycle characteristics of the battery are improved. As described above, in the present invention, by using a specific positive electrode active material, in addition to improving cycle characteristics by preventing decomposition of the water-insoluble medium, it is possible to suppress generation of stress due to volume change of the entire battery. The cycle characteristics can also be improved.
[0031] 特に、負極における Siに対する、正極における Coの重量比(Co/Si)を好ましくは 0. 3〜5. 5、更に好ましくは 0. 4〜2. 5、一層好ましくは 0. 4〜;!に設定することで、 電池全体の体積変化に起因する応力の発生を一層効果的に抑えることができる。具 体的には、 Co/Siの重量比を 0. 3以上に設定することで、 Co量の減少による正極 起因のレート特性の低下を回避し、負極についても高いエネルギー密度(又は容量) が得られることとなる。また Co/Siの重量比を 5. 5以下に設定することで、充電時に おける正極活物質の収縮と負極活物質の膨張とのバランスが良好になり、十分に応 力緩和されることとなる。 [0031] In particular, the weight ratio of Co in the positive electrode (Co / Si) to Si in the negative electrode is preferably 0.3 to 5.5, more preferably 0.4 to 2.5, and still more preferably 0.4 to ;! By setting to, the generation of stress due to the volume change of the entire battery can be suppressed more effectively. Specifically, by setting the Co / Si weight ratio to 0.3 or more, the deterioration of the rate characteristics due to the decrease in the amount of Co is avoided, and the negative electrode also has a high energy density (or capacity). Will be obtained. In addition, by setting the Co / Si weight ratio to 5.5 or less, the balance between the contraction of the positive electrode active material and the expansion of the negative electrode active material during charging is improved, and the stress is sufficiently relaxed. .
[0032] Li及び Coを構成元素として含有するリチウム遷移金属複合酸化物としては LiCoO [0032] LiCoO is a lithium transition metal composite oxide containing Li and Co as constituent elements.
が代表的なものである力 本発明にお!/、て用い得る該複合酸化物はこれに限られ ず、例えば以下の式(1)で表されるものを広く用いることができる。 The composite oxide that can be used in the present invention is not limited to this, and, for example, a compound represented by the following formula (1) can be widely used.
LiCo M O (1) LiCo M O (1)
1- 2 1-2
(式中、 Xは 1未満の正数を示し、 Mは金属元素を示す。 ) (In the formula, X represents a positive number less than 1, and M represents a metal element.)
[0033] 前記の式中、 Mで表される金属元素としては、例えば Co以外の遷移金属元素及び Li以外の典型金属元素が挙げられる。遷移金属元素としては、例えば Ni、 Mn、 Fe、 V、 Zr、 Ti、 Mo、 W、 Nb等が挙げられる。特に、遷移金属元素として Ni及び/又は Mnを用いることが好ましい。一方、典型金属元素としては、例えば Mg、 Al、 Gaが挙 げられる。前記の複合酸化物における Xは前述のとおり 1未満の正数であり、好ましく (ま 0. 1—0. 4、更 ίこ好ましく (ま 0. 11—0. 30である。 In the above formula, examples of the metal element represented by M include transition metal elements other than Co and typical metal elements other than Li. Examples of transition metal elements include Ni, Mn, Fe, Examples include V, Zr, Ti, Mo, W, and Nb. In particular, it is preferable to use Ni and / or Mn as the transition metal element. On the other hand, examples of typical metal elements include Mg, Al, and Ga. As described above, X in the composite oxide is a positive number less than 1, preferably (0.1 to 0.4, more preferably 0.1 to 0.30).
[0034] また、前記の複合酸化物に含まれる Coの量は、該複合酸化物に含まれる遷移金 属元素の総量に対して好ましくは 10〜40重量%、更に好ましくは 10〜30重量%で ある。前記の複合酸化物における Coの量をこの範囲内に設定することにより、該複 合酸化物がリチウムを吸蔵したときの収縮の程度を適切な範囲内にすることが可能と なる。 [0034] The amount of Co contained in the composite oxide is preferably 10 to 40% by weight, more preferably 10 to 30% by weight, based on the total amount of transition metal elements contained in the composite oxide. It is. By setting the amount of Co in the composite oxide within this range, it is possible to make the degree of shrinkage when the composite oxide occludes lithium within an appropriate range.
[0035] 前記の複合酸化物の具体例としては、例えば Li (Co Mn Ni ) O (式中、 a + b + c [0035] As a specific example of the composite oxide, for example, Li (Co Mn Ni) O (wherein a + b + c
= 1、 0< a< l、 0≤b< l , 0≤c< l ,但し bと cは同日寺に 0にはならない)、: Li (Co Fe= 1, 0 <a <l, 0≤b <l, 0≤c <l, where b and c cannot be 0 on the same day temple: Li (Co Fe
) 0 (式中、 a + b = l、 0< a< l、 0<b< l)、 Li (Co V ) 0 (式中、 a + b = l、 0く a) 0 (where a + b = l, 0 <a <l, 0 <b <l), Li (Co V) 0 (where a + b = l, 0 and a
< 1、 0<b< l)などが挙げられる。これらの複合酸化物は単独で用いてもよぐある いは二種以上を組み合わせて用いてもよい。これらの複合酸化物のうち、リチウムの 吸蔵放出に起因する体積変化が大きな材料を用いることが好ましレ、。その理由は、 該複合酸化物と組み合わせて用いられる負極活物質である Siを含む材料は、リチウ ムの吸蔵放出に起因する体積変化が大きい材料なので、該複合酸化物と Siを含む 材料とで、電池全体の体積変化が相殺されやすいからである。この観点からの好まし い材料としては、例えば LiMn Co Ni O、 LiMn Co Ni O、 LiMn Co<1, 0 <b <l). These composite oxides may be used alone or in combination of two or more. Of these composite oxides, it is preferable to use materials that have a large volume change due to the storage and release of lithium. The reason is that the material containing Si, which is the negative electrode active material used in combination with the composite oxide, is a material that has a large volume change due to the insertion and release of lithium. This is because volume changes of the entire battery are easily offset. Preferred materials from this point of view include, for example, LiMn Co Ni O, LiMn Co Ni O, and LiMn Co.
Ni O等が挙げられる。これらの材料は、公知の方法、例えば炭酸リチウムと遷移金 属酸化物とを大気中で焼成することによって製造される。 Ni O etc. are mentioned. These materials are produced by a known method, for example, by baking lithium carbonate and a transition metal oxide in the atmosphere.
[0036] 電池のサイクル特性を一層向上させる観点から、負極として、図 1に示される構造の ものを用いることが好ましい。同図に示す実施形態の負極 10は、集電体 11と、その 少なくとも一面に形成された活物質層 12を備えている。なお図 1においては、便宜的 に集電体 11の片面にのみ活物質層 12が形成されている状態が示されている力 活 物質層は集電体の両面に形成されて!、てもよレ、。 [0036] From the viewpoint of further improving the cycle characteristics of the battery, it is preferable to use a negative electrode having the structure shown in FIG. The negative electrode 10 of the embodiment shown in the figure includes a current collector 11 and an active material layer 12 formed on at least one surface thereof. In FIG. 1, for the sake of convenience, the active material layer 12 is shown on only one side of the current collector 11, and the active material layer is formed on both sides of the current collector! Yo!
[0037] 活物質層 12においては、 Siを含む活物質の粒子 12aの表面の少なくとも一部が、 リチウム化合物の形成能の低い金属材料で被覆されている。この金属材料 13は、粒 子 12aの構成材料と異なる材料である。該金属材料で被覆された該粒子 12aの間に は空隙が形成されている。つまり該金属材料は、リチウムイオンを含む非水電解液が 粒子 12aへ到達可能なような隙間を確保した状態で該粒子 12aの表面を被覆してい る。図 1中、金属材料 13は、粒子 12aの周囲を取り囲む太線として便宜的に表されて いる。各粒子は他の粒子と直接ないし金属材料 13を介して接触している。 「リチウム 化合物の形成能の低い」とは、リチウムと金属間化合物若しくは固溶体を形成しない 力、、又は形成したとしてもリチウムが微量であるか若しくは非常に不安定であることを 意味する。 In the active material layer 12, at least a part of the surface of the active material particles 12 a containing Si is coated with a metal material having a low lithium compound forming ability. This metal material 13 It is a material different from the constituent material of the child 12a. Voids are formed between the particles 12a coated with the metal material. That is, the metal material covers the surfaces of the particles 12a in a state where a gap is secured so that the non-aqueous electrolyte containing lithium ions can reach the particles 12a. In FIG. 1, the metal material 13 is conveniently represented as a thick line surrounding the particle 12a. Each particle is in direct contact with other particles or through a metal material 13. “Lithium compound forming ability is low” means that lithium does not form an intermetallic compound or a solid solution, or even if lithium is formed, the amount of lithium is very small or very unstable.
[0038] 金属材料 13は導電性を有するものであり、その例としては銅、ニッケル、鉄、コバル ト又はこれらの金属の合金などが挙げられる。特に金属材料 13は、活物質の粒子 12 aが膨張収縮しても該粒子 12aの表面の被覆が破壊されにくい延性の高い材料であ ることが好まし!/、。そのような材料としては銅を用いることが好ましレ、。 [0038] The metal material 13 has conductivity, and examples thereof include copper, nickel, iron, cobalt, and alloys of these metals. In particular, the metal material 13 is preferably a highly ductile material in which even if the active material particles 12a expand and contract, the coating on the surface of the particles 12a is difficult to break! It is preferable to use copper as such a material.
[0039] 金属材料 13は、活物質層 12の厚み方向全域にわたって活物質の粒子 12aの表 面に存在していることが好ましい。そして金属材料 13のマトリックス中に活物質の粒 子 12aが存在していることが好ましい。これによつて、充放電によって該粒子 12aが膨 張収縮することに起因して微粉化しても、その脱落が起こりづらくなる。また、金属材 料 13を通じて活物質層 12全体の電子伝導性が確保されるので、電気的に孤立した 活物質の粒子 12aが生成すること、特に活物質層 12の深部に電気的に孤立した活 物質の粒子 12aが生成することが効果的に防止される。金属材料 13が活物質層 12 の厚み方向全域にわたって活物質の粒子 12aの表面に存在していることは、該材料 13を測定対象とした電子顕微鏡マッピングによって確認できる。 The metal material 13 is preferably present on the surface of the active material particles 12 a over the entire thickness direction of the active material layer 12. The active material particles 12 a are preferably present in the matrix of the metal material 13. Accordingly, even if the particles 12a are pulverized due to expansion / contraction due to charge / discharge, the particles are less likely to fall off. In addition, since the electronic conductivity of the entire active material layer 12 is ensured through the metal material 13, the electrically isolated active material particles 12 a are generated, particularly in the deep part of the active material layer 12. The formation of the active material particles 12a is effectively prevented. The presence of the metal material 13 on the surface of the active material particles 12a over the entire thickness direction of the active material layer 12 can be confirmed by electron microscope mapping using the material 13 as a measurement target.
[0040] 金属材料 13は、粒子 12aの表面を連続に又は不連続に被覆している。金属材料 1 3が粒子 12aの表面を連続に被覆している場合には、金属材料 13の被覆に、非水電 解液の流通が可能な微細な空隙を形成することが好ましい。金属材料 13が粒子 12a の表面を不連続に被覆している場合には、粒子 12aの表面のうち、金属材料 13で被 覆されていない部位を通じて該粒子 12aへ非水電解液が供給される。このような構造 の金属材料 13の被覆を形成するためには、例えば後述する条件に従う電解めつき によって金属材料 13を粒子 12aの表面に析出させればよい。 [0041] 活物質の粒子 12aの表面を被覆している金属材料 13は、その厚みの平均が好まし くは 0. 05〜2 111、更に好ましくは 0. 1 ~0. 25 inという薄いものである。つまり金 属材料 13は最低限の厚みで以て活物質の粒子 12aの表面を被覆している。これに よって、エネルギー密度を高めつつ、充放電によって粒子 12aが膨張収縮して微粉 化することに起因する脱落を防止している。ここでいう「厚みの平均」とは、活物質の 粒子 12aの表面のうち、実際に金属材料 13が被覆している部分に基づき計算された 値である。したがって活物質の粒子 12aの表面のうち金属材料 13で被覆されていな い部分は、平均値の算出の基礎にはされない。 [0040] The metal material 13 covers the surfaces of the particles 12a continuously or discontinuously. When the metal material 13 continuously covers the surfaces of the particles 12a, it is preferable to form fine voids in the coating of the metal material 13 so that a nonaqueous electrolytic solution can flow. When the metal material 13 discontinuously covers the surface of the particle 12a, the non-aqueous electrolyte is supplied to the particle 12a through a portion of the surface of the particle 12a that is not covered with the metal material 13. . In order to form the coating of the metal material 13 having such a structure, the metal material 13 may be deposited on the surfaces of the particles 12a by, for example, electrolytic plating according to the conditions described later. [0041] The metal material 13 covering the surface of the active material particles 12a has an average thickness of preferably 0.05 to 2111, more preferably 0.1 to 0.25 in. It is. That is, the metal material 13 covers the surface of the active material particles 12a with a minimum thickness. This prevents the dropout due to the particles 12a from expanding and contracting due to charge and discharge to be pulverized while increasing the energy density. Here, the “average thickness” is a value calculated based on a portion of the surface of the active material particle 12 a that is actually covered with the metal material 13. Accordingly, the portion of the surface of the active material particle 12a that is not covered with the metal material 13 is not used as the basis for calculating the average value.
[0042] 活物質の粒子 12aの表面が金属材料 13で被覆されていることによって、該粒子 12 aには電子伝導性が付与される。その結果、充電時の過電圧を低く抑えることが可能 となる。このことによって、活物質の粒子 12aの表面に形成される SEIを、薄く且つ緻 密なものにすることができる。先に述べたとおり、このような薄く且つ緻密な SEIの形 成は、充放電の度に生じる新たな活物質表面と非水溶媒との接触を抑制するので、 連続的な非水溶媒の分解が起こりづらくなる。したがって、活物質の粒子 12aの表面 が金属材料 13で被覆されている場合に、非水溶媒として式(1)及び(2)で表される 化合物を併用することで、本発明の効果が一層顕著なものとなる。 [0042] The surface of the active material particle 12a is coated with the metal material 13, whereby electron conductivity is imparted to the particle 12a. As a result, it is possible to keep the overvoltage during charging low. As a result, the SEI formed on the surface of the active material particles 12a can be made thin and precise. As mentioned earlier, the formation of such a thin and dense SEI suppresses the contact between the new active material surface and the non-aqueous solvent that occurs each time charging and discharging, and therefore, the continuous decomposition of the non-aqueous solvent. Is difficult to occur. Therefore, when the surfaces of the active material particles 12a are coated with the metal material 13, the effect of the present invention can be further improved by using the compounds represented by the formulas (1) and (2) together as the non-aqueous solvent. It will be remarkable.
[0043] 金属材料 13で被覆された粒子 12a間に形成された空隙は、リチウムイオンを含む 非水電解液の流通の経路としての働きを有して!/、る。この空隙の存在によって非水 電解液が活物質層 12の厚み方向へ円滑に流通するので、サイクル特性を向上させ ること力 Sできる。更に、粒子 12a間に形成されている空隙は、充放電で活物質の粒子 12aが体積変化することに起因する応力を緩和するための空間としての働きも有する 。充電によって体積が増加した活物質の粒子 12aの体積の増加分は、この空隙に吸 収される。その結果、該粒子 12aの微粉化が起こりづらくなり、また負極 10の著しい 変形が効果的に防止される。 [0043] The voids formed between the particles 12a coated with the metal material 13 serve as a flow path for the non-aqueous electrolyte containing lithium ions. Since the non-aqueous electrolyte smoothly flows in the thickness direction of the active material layer 12 due to the presence of the voids, it is possible to improve the cycle characteristics. Further, the voids formed between the particles 12a also serve as a space for relieving the stress caused by the volume change of the active material particles 12a due to charge and discharge. The increase in the volume of the active material particles 12a whose volume has been increased by charging is absorbed in the voids. As a result, the particles 12a are less likely to be pulverized, and significant deformation of the negative electrode 10 is effectively prevented.
[0044] 活物質層 12は、後述するように、好適には粒子 12a及び結着剤を含むスラリーを集 電体上に塗布し乾燥させて得られた塗膜に対し、所定のめっき浴を用いた電解めつ きを行い、粒子 12a間に金属材料 13を析出させることで形成される。 [0044] As described later, the active material layer 12 preferably has a predetermined plating bath applied to a coating film obtained by applying a slurry containing particles 12a and a binder onto a current collector and drying the slurry. It is formed by performing the electrolytic plating used and depositing the metal material 13 between the particles 12a.
[0045] 非水電解液の流通が可能な空隙を活物質層 12内に必要且つ十分に形成するた めには、前記の塗膜内にめっき液を十分浸透させることが好ましい。これに加えて、 該めっき液を用いた電解めつきによって金属材料 13を析出させるための条件を適切 なものとすることが好ましい。めっきの条件にはめつき浴の組成、めっき浴の pH、電 解の電流密度などがある。めっき浴の pHに関しては、これを 7.;!〜 11に調整するこ とが好ましい。 pHをこの範囲内とすることで、活物質の粒子 12aの溶解が抑制されつ つ、該粒子 12aの表面が清浄化されて、粒子表面へのめっきが促進され、同時に粒 子 12a間に適度な空隙が形成される。 pHの値は、めっき時の温度において測定され たものである。 [0045] In order to form necessary and sufficient voids in the active material layer 12 in which the non-aqueous electrolyte solution can flow. For this purpose, it is preferable that the plating solution is sufficiently permeated into the coating film. In addition to this, it is preferable that the conditions for depositing the metal material 13 by electrolytic plating using the plating solution are appropriate. The plating conditions include the composition of the mating bath, the pH of the plating bath, and the current density of the electrolysis. Regarding the pH of the plating bath, it is preferable to adjust this to 7.;! ~ 11. By keeping the pH within this range, the dissolution of the active material particles 12a is suppressed, the surface of the particles 12a is cleaned, and plating on the particle surface is promoted. Gaps are formed. The pH value was measured at the plating temperature.
[0046] めっきの金属材料 13として銅を用いる場合には、ピロリン酸銅浴を用いることが好ま しい。また該金属材料としてニッケルを用いる場合には、例えばアルカリ性のニッケル 浴を用いることが好ましい。特に、ピロリン酸銅浴を用いると、活物質層 12を厚くした 場合であっても、該層の厚み方向全域にわたって、前記の空隙を容易に形成し得る ので好ましい。また、活物質の粒子 12aの表面には金属材料 13が析出し、且つ該粒 子 12a間では金属材料 13の析出が起こりづらくなるので、該粒子 12a間の空隙が首 尾良く形成されるという点でも好ましい。ピロリン酸銅浴を用いる場合、その浴組成、 電解条件及び pHは次のとおりであることが好ましい。 [0046] When copper is used as the metal material 13 for plating, it is preferable to use a copper pyrophosphate bath. When nickel is used as the metal material, for example, an alkaline nickel bath is preferably used. In particular, it is preferable to use a copper pyrophosphate bath because the voids can be easily formed over the entire thickness direction of the layer even when the active material layer 12 is thickened. In addition, the metal material 13 is deposited on the surface of the active material particles 12a, and the metal material 13 is less likely to be deposited between the particles 12a, so that the voids between the particles 12a are successfully formed. This is also preferable. When a copper pyrophosphate bath is used, the bath composition, electrolysis conditions and pH are preferably as follows.
'ピロリン酸銅三水和物: 85〜; 120g/l 'Copper pyrophosphate trihydrate: 85 ~; 120g / l
-ピロジン 力!;クム:300〜600g/l -Pyrogin power! ; Kum: 300 ~ 600g / l
'硝酸カリウム: 15〜65g/l 'Potassium nitrate: 15-65g / l
•浴温度: 45〜60°C • Bath temperature: 45-60 ° C
•電流密度:;!〜 7A/dm2 • Current density:;! ~ 7A / dm 2
•pH :アンモニア水とポリリン酸を添カロして ρΗ7· 〜 9· 5になるように調整する。 • pH: Adjust the pH to ρΗ7 · 9 · 5 by adding ammonia water and polyphosphoric acid.
[0047] ピロリン酸銅浴を用いる場合には特に、 Ρ Οの重量と Cuの重量との比(P O /Cu )で定義される P比が 5〜; 12であるものを用いることが好ましい。 P比が 5未満のものを 用いると、活物質の粒子 12aを被覆する金属材料 13が厚くなる傾向となり、粒子 12a 間に所望の空隙を形成させづらい場合がある。また、 P比が 12を超えるものを用いる と、電流効率が悪くなり、ガス発生などが生じやすくなることから生産安定性が低下す る場合がある。更に好ましいピロリン酸銅浴として、 P比が 6. 5-10. 5であるものを 用いると、活物質の粒子 12a間に形成される空隙のサイズ及び数力 S、活物質層 12内 での非水電解液の流通に非常に有利になる。 [0047] Particularly when a copper pyrophosphate bath is used, it is preferable to use one having a P ratio defined by a ratio (PO / Cu) of 5% to 12% by weight of copper and copper. When the P ratio is less than 5, the metal material 13 covering the active material particles 12a tends to be thick, and it may be difficult to form desired voids between the particles 12a. In addition, if a P ratio exceeding 12 is used, the current efficiency is deteriorated and gas generation is likely to occur, which may reduce the production stability. A more preferable copper pyrophosphate bath having a P ratio of 6.5-10.5 When used, the size and power S of the voids formed between the active material particles 12 a and the flow of the non-aqueous electrolyte in the active material layer 12 are very advantageous.
[0048] アルカリ性のニッケル浴を用いる場合には、その浴組成、電解条件及び pHは次の とおりであることが好ましい。 [0048] When an alkaline nickel bath is used, the bath composition, electrolysis conditions, and pH are preferably as follows.
•硫酸ニッケル: 100〜250g/l • Nickel sulfate: 100 ~ 250g / l
'塩化アンモニゥム: 15〜30g/l 'Ammonium chloride: 15-30g / l
•ホウ酸: 15〜45g/l • Boric acid: 15-45g / l
•浴温度: 45〜60°C • Bath temperature: 45-60 ° C
•電流密度:;!〜 7A/dm2 • Current density:;! ~ 7A / dm 2
•pH : 25重量0 /0アンモニア水: 100〜300g/lの範囲で pH8〜; 11となるように調整 する。 • pH: 25 weight 0/0 aqueous ammonia: 100~300g / l pH8~ in the range of; adjusted to be 11.
このアルカリ性のニッケル浴と前述のピロリン酸銅浴とを比べると、ピロリン酸銅浴を 用いた場合の方が活物質層 12内に適度な空隙が形成される傾向があり、負極の長 寿命化を図りやすレ、ので好まし!/、。 When this alkaline nickel bath is compared with the copper pyrophosphate bath described above, the use of the copper pyrophosphate bath tends to form appropriate voids in the active material layer 12, thereby extending the life of the negative electrode. It ’s easy to plan, so I like it!
[0049] 前記の各種めつき浴に、タンパク質、活性硫黄化合物、セルロース等の銅箔製造 用電解液に用いられる各種添加剤を加えることにより、金属材料 13の特性を適宜調 整することも可能である。 [0049] The properties of the metal material 13 can be adjusted as appropriate by adding various additives used in electrolyte solutions for producing copper foil such as proteins, active sulfur compounds, and cellulose to the various baths. It is.
[0050] 上述の各種方法によって形成される活物質層全体の空隙の割合、つまり空隙率は 、 15〜45体積%程度、特に 20〜40体積%程度であることが好ましい。空隙率をこ の範囲内とすることで、非水電解液の流通が可能な空隙を活物質層 12内に必要且 つ十分に形成することが可能となる。活物質層 12の空隙量は、水銀圧入法 (JIS R 1655)で測定される。水銀圧入法は、固体中の細孔の大きさやその容積を測定す ることによって、その固体の物理的形状の情報を得るための手法である。水銀圧入法 の原理は、水銀に圧力を加えて測定対象物の細孔中へ圧入し、その時に加えた圧 力と、押し込まれた (浸入した)水銀体積の関係を測定することにある。この場合、水 銀は活物質層 12内に存在する大きな空隙から順に浸入していく。本発明において は、圧力 90MPaで測定した空隙量を全体の空隙量とみなしている。活物質層 12の 空隙率(%)は、前記の方法で測定された単位面積当たりの空隙量を、単位面積当 たりの活物質層 12の見かけの体積で除し、それに 100を乗じることにより求める。 [0050] The ratio of voids in the entire active material layer formed by the various methods described above, that is, the void ratio, is preferably about 15 to 45% by volume, particularly about 20 to 40% by volume. By setting the porosity within this range, it is possible to form necessary and sufficient voids in the active material layer 12 through which the non-aqueous electrolyte can flow. The void amount of the active material layer 12 is measured by a mercury intrusion method (JIS R 1655). The mercury intrusion method is a method for obtaining information on the physical shape of a solid by measuring the size and volume of pores in the solid. The principle of the mercury intrusion method is to apply pressure to mercury and press it into the pores of the object to be measured, and measure the relationship between the pressure applied at that time and the volume of mercury that has been pushed in (intruded). In this case, mercury is infiltrated sequentially from the large voids existing in the active material layer 12. In the present invention, the void amount measured at a pressure of 90 MPa is regarded as the total void amount. The porosity (%) of the active material layer 12 is the amount of voids per unit area measured by the above method. Divide by the apparent volume of the active material layer 12 and multiply by 100.
[0051] 本実施形態の負極においては、水銀圧入法で測定された活物質層 12の空隙量か ら算出された空隙率が前記の範囲内であることに加えて、 l OMPaにおいて水銀圧 入法で測定された活物質層 12の空隙量から算出された空隙率が 10〜40 %であるこ とが好ましい。また、 I MPaにおいて水銀圧入法で測定された活物質層 12の空隙量 から算出された空隙率が 0. 5〜; 1 5 %であることが好ましい。更に、 5MPaにおいて水 銀圧入法で測定された活物質層 12の空隙量から算出された空隙率が 1〜35 %であ ること力 S好ましい。上述したとおり、水銀圧入法よる測定では、水銀の圧入条件を次 第に高くしていく。そして低圧の条件下では大きな空隙に水銀が圧入され、高圧の条 件下では小さな空隙に水銀が圧入される。したがって圧力 I MPaにおいて測定され た空隙率は、主として大きな空隙に由来するものである。一方、圧力 l OMPaにおい て測定された空隙率は、小さな空隙の存在も反映されたものである。 [0051] In the negative electrode of this embodiment, in addition to the porosity calculated from the void amount of the active material layer 12 measured by the mercury intrusion method being within the above range, mercury intrusion at l OMPa is performed. The porosity calculated from the void amount of the active material layer 12 measured by the method is preferably 10 to 40%. Further, it is preferable that the porosity calculated from the void amount of the active material layer 12 measured by mercury porosimetry at I MPa is 0.5 to 15%. Further, it is preferable that the porosity calculated from the void amount of the active material layer 12 measured by the silver press-in method at 5 MPa is 1 to 35%. As described above, in the mercury intrusion measurement, the mercury intrusion conditions are gradually increased. Under low pressure conditions, mercury is injected into large voids, and under high pressure conditions, mercury is injected into small voids. Therefore, the porosity measured at pressure I MPa is mainly derived from large voids. On the other hand, the porosity measured at pressure l OMPa also reflects the presence of small voids.
[0052] 活物質の粒子 12aの粒径を適切に選択することによつても、前記の空隙率をコント ロールすること力 Sできる。この観点から、粒子 12aはその最大粒径が好ましくは 30 m以下であり、更に好ましくは 10 in以下である。また粒子の粒径を D 値で表すと 0 The force S can be controlled by appropriately selecting the particle size of the active material particles 12a. In this respect, the particle 12a has a maximum particle size of preferably 30 m or less, more preferably 10 in or less. In addition, when the particle size is expressed by D value, it is 0.
50 50
. 1〜8 111、特に 0. 3〜4 111であることが好ましい。粒子の粒径は、レーザー回折 散乱式粒度分布測定、電子顕微鏡観察(SEM観察)によって測定される。 1 to 8 111, particularly 0.3 to 4 111 is preferred. The particle size of the particles is measured by laser diffraction / scattering particle size distribution measurement and electron microscope observation (SEM observation).
[0053] 負極全体に対する活物質の量が少なすぎると電池のエネルギー密度を十分に向 上させにくぐ逆に多すぎると強度が低下し活物質の脱落が起こりやすくなる傾向に ある。これらを勘案すると、活物質層の厚みは 10〜40 H m、好ましくは 1 5〜30 μ m 、更に好ましくは 18〜25〃mである。 [0053] If the amount of the active material relative to the entire negative electrode is too small, it is difficult to sufficiently increase the energy density of the battery. On the other hand, if the amount is too large, the strength tends to decrease and the active material tends to fall off. Considering these, the thickness of the active material layer is 10 to 40 Hm, preferably 15 to 30 μm, and more preferably 18 to 25 μm.
[0054] 本実施形態の負極 10においては、活物質層 12の表面に薄い表面層(図示せず) が形成されていてもよい。また負極 10はそのような表面層を有していなくてもよい。表 面層の厚みは、 0 · 25 m以下、好ましくは 0. 1 m以下という薄いものである。表面 層の厚みの下限値に制限はない。表面層を形成することで、微粉化した活物質の粒 子 12aの脱落を一層防止することができる。尤も、本実施形態においては、活物質層 12の空隙率を上述した範囲内に設定することによって、表面層を用いなくても微粉 化した活物質の粒子 12aの脱落を十分に防止することが可能である。 [0055] 負極 10が前記の厚みの薄!/、表面層を有するか又は該表面層を有して!/、な!/、こと によって、負極 10を用いて二次電池を組み立て、当該電池の初期充電を行うときの 過電圧を低くすることができる。このことは、二次電池の充電時に負極 10の表面でリ チウムが還元することを防止できることを意味する。リチウムの還元は、両極の短絡の 原因となるデンドライトの発生につながる。 In the negative electrode 10 of the present embodiment, a thin surface layer (not shown) may be formed on the surface of the active material layer 12. Further, the negative electrode 10 may not have such a surface layer. The thickness of the surface layer is as thin as 0 · 25 m or less, preferably 0.1 m or less. There is no limit to the lower limit of the thickness of the surface layer. By forming the surface layer, the pulverized active material particles 12a can be further prevented from falling off. However, in this embodiment, by setting the porosity of the active material layer 12 within the above-described range, it is possible to sufficiently prevent the pulverized active material particles 12a from dropping without using a surface layer. Is possible. [0055] The negative electrode 10 has the above-mentioned thickness! /, Or has a surface layer or has the surface layer! // !!, whereby a secondary battery is assembled using the negative electrode 10, and the battery The overvoltage when performing initial charging of can be reduced. This means that lithium can be prevented from being reduced on the surface of the negative electrode 10 when the secondary battery is charged. The reduction of lithium leads to the generation of dendrites that cause short circuits between the two electrodes.
[0056] 負極 10が表面層を有している場合、該表面層は活物質層 12の表面を連続又は不 連続に被覆している。表面層が活物質層 12の表面を連続に被覆している場合、該 表面層は、その表面において開孔し且つ活物質層 12と通ずる多数の微細空隙(図 示せず)を有していることが好ましい。微細空隙は表面層の厚さ方向へ延びるように 表面層中に存在して!/、ることが好まし!/、。微細空隙は非水電解液の流通が可能なも のである。微細空隙の役割は、活物質層 12内に非水電解液を供給することにある。 微細空隙は、負極 10の表面を電子顕微鏡観察により平面視したとき、金属材料 13 で被覆されている面積の割合、即ち被覆率が 95%以下、特に 80%以下、とりわけ 6 0%以下となるような大きさであることが好ましい。被覆率が 95%を超えると、高粘性 率の非水電解液が浸入しづらくなり、非水電解液の選択の幅が狭くなるおそれがあ [0056] When the negative electrode 10 has a surface layer, the surface layer covers the surface of the active material layer 12 continuously or discontinuously. When the surface layer covers the surface of the active material layer 12 continuously, the surface layer has a large number of fine voids (not shown) that are open in the surface and communicate with the active material layer 12. It is preferable. It is preferable that the fine voids exist in the surface layer so as to extend in the thickness direction of the surface layer! /. The fine voids allow the non-aqueous electrolyte to flow. The role of the fine voids is to supply a nonaqueous electrolytic solution into the active material layer 12. When the surface of the negative electrode 10 is viewed in plan by an electron microscope, the fine voids are the ratio of the area covered with the metal material 13, that is, the coverage is 95% or less, particularly 80% or less, particularly 60% or less. Such a size is preferable. If the coverage exceeds 95%, it is difficult for non-aqueous electrolytes with high viscosity to penetrate, and the selection range of non-aqueous electrolytes may be narrowed.
[0057] 表面層は、リチウム化合物の形成能の低い金属材料から構成されている。この金属 材料は、活物質層 12中に存在している金属材料 13と同種でもよぐあるいは異種で もよい。また表面層は、異なる 2種以上の金属材料からなる 2層以上の構造であって もよい。負極 10の製造の容易さを考慮すると、活物質層 12中に存在している金属材 料 13と、表面層を構成する金属材料とは同種であることが好ましい。 [0057] The surface layer is made of a metal material having a low lithium compound forming ability. This metal material may be the same as or different from the metal material 13 present in the active material layer 12. The surface layer may have a structure of two or more layers made of two or more different metal materials. Considering the ease of production of the negative electrode 10, it is preferable that the metal material 13 present in the active material layer 12 and the metal material constituting the surface layer are the same type.
[0058] 本実施形態の負極 10は、活物質層 12中の空隙率が高い値になっているので、折 り曲げに対する耐性が高いものである。具体的には、 JIS C 6471に従い測定され た MIT耐折性が好ましくは 30回以上、更に好ましくは 50回以上という高耐折性を有 している。耐折性が高いことは、負極 10を折り畳んだり巻回したりして電池容器内に 収容する場合に、負極 10に折れが生じに《なることから極めて有利である。 MIT耐 折装置としては、例えば東洋精機製作所製の槽付フィルム耐折疲労試験機(品番 54 9)が用いられ、屈曲半径 0. 8mm、荷重 0. 5kgf、サンプルサイズ 15 X 150mmで 測定すること力でさる。 [0058] The negative electrode 10 of the present embodiment has a high porosity in the active material layer 12, and therefore has high resistance to bending. Specifically, the MIT folding resistance measured according to JIS C 6471 is preferably 30 times or more, and more preferably 50 times or more. The high folding resistance is extremely advantageous since the negative electrode 10 is folded when the negative electrode 10 is folded or wound and accommodated in the battery container. As an MIT folding device, for example, a film folding fatigue tester with a tank manufactured by Toyo Seiki Seisakusho (Part No. 54 9) is used. We measure with power to measure.
[0059] 負極 10における集電体 1 1としては、非水電解液二次電池用負極の集電体として 従来用いられているものと同様のものを用いることができる。集電体 11は、先に述べ たリチウム化合物の形成能の低!/、金属材料から構成されて!/、ること力 S好まし!/、。その ような金属材料の例は既に述べたとおりである。特に、銅、ニッケル、ステンレス等か らなることが好ましい。また、コルソン合金箔に代表されるような銅合金箔の使用も可 能である。更に集電体として、常態抗張力 (JIS C 2318)が好ましくは 500MPa以 上である金属箔、例えば前記のコルソン合金箔の少なくとも一方の面に銅被膜層を 形成したものを用いることもできる。更に集電体として常態伸度 (JIS C 2318)が 4 %以上のものを用いることも好ましレ、。抗張力が低レ、と活物質が膨張した際の応力に よりシヮが生じ、伸び率が低いと該応力により集電体に亀裂が入ることがあるからであ る。これらの集電体を用いることで、上述した負極 10の耐折性を一層高めることが可 能となる。集電体 1 1の厚みは、負極 10の強度維持と、エネルギー密度向上とのバラ ンスを考慮すると、 9〜35 111であることが好ましい。なお、集電体 11として銅箔を使 用する場合には、クロメート処理や、トリァゾール系化合物及びイミダゾール系化合物 などの有機化合物を用いた防鯖処理を施しておくことが好ましい。 [0059] The current collector 11 in the negative electrode 10 may be the same as that conventionally used as the current collector of the negative electrode for a non-aqueous electrolyte secondary battery. The current collector 11 is composed of a metal material having a low ability to form a lithium compound as described above! /, A power of S being preferred! /. Examples of such metal materials are as already mentioned. In particular, it is preferably made of copper, nickel, stainless steel or the like. Also, it is possible to use a copper alloy foil represented by Corson alloy foil. Further, as the current collector, a metal foil having a normal tensile strength (JIS C 2318) of preferably 500 MPa or more, for example, a copper film layer formed on at least one surface of the aforementioned Corson alloy foil can be used. It is also preferable to use a current collector with a normal elongation (JIS C 2318) of 4% or more. This is because, when the tensile strength is low and the stress generated when the active material expands, cracks occur, and when the elongation is low, the current collector may crack. By using these current collectors, it is possible to further improve the folding resistance of the negative electrode 10 described above. The thickness of the current collector 11 is preferably 9 to 35 111 in consideration of the balance between maintaining the strength of the negative electrode 10 and improving the energy density. In the case where a copper foil is used as the current collector 11, it is preferable to perform a chromate treatment or an antifungal treatment using an organic compound such as a triazole compound or an imidazole compound.
[0060] 次に、本実施形態の負極 10の好ましい製造方法について、図 2を参照しながら説 明する。本製造方法では、活物質の粒子及び結着剤を含むスラリーを用いて集電体 11上に塗膜を形成し、次いでその塗膜に対して電解めつきを行う。 Next, a preferred method for producing the negative electrode 10 of the present embodiment will be described with reference to FIG. In this production method, a coating film is formed on the current collector 11 using a slurry containing active material particles and a binder, and then the coating is electrolyzed.
[0061] 先ず図 2 (a)に示すように集電体 11を用意する。そして集電体 11上に、活物質の 粒子 12aを含むスラリーを塗布して塗膜 15を形成する。集電体 11における塗膜形成 面の表面粗さは、輪郭曲線の最大高さで 0. 5〜4 111であることが好ましい。最大高 さが 4 inを超えると塗膜 15の形成精度が低下する上、凸部に浸透めつきの電流集 中が起こりやすい。最大高さが 0. 5 111を下回ると、活物質層 12の密着性が低下し やすい。活物質の粒子 12aとしては、好適に上述した粒度分布及び平均粒径を有す るものを用いる。 First, a current collector 11 is prepared as shown in FIG. 2 (a). Then, a slurry containing active material particles 12 a is applied onto the current collector 11 to form a coating film 15. The surface roughness of the coating film forming surface of the current collector 11 is preferably 0.5 to 4111 at the maximum height of the contour curve. If the maximum height exceeds 4 inches, the formation accuracy of the coating film 15 is lowered, and current concentration tends to occur at the protrusions. When the maximum height is less than 0.5 111, the adhesion of the active material layer 12 tends to be lowered. As the active material particles 12a, those having the above-described particle size distribution and average particle size are preferably used.
[0062] スラリーは、活物質の粒子の他に、結着剤及び希釈溶媒などを含んで!/、る。またス ラリーはアセチレンブラックやグラフアイトなどの導電性炭素材料の粒子を少量含ん でいてもよい。特に、活物質の粒子 12aがシリコン系材料から構成されている場合に は、該活物質の粒子 12aの重量に対して導電性炭素材料を;!〜 3重量%含有するこ とが好ましい。導電性炭素材料の含有量が 1重量%未満であると、スラリーの粘性率 が低下して活物質の粒子 12aの沈降が促進されるため、良好な塗膜 15及び均一な 空隙を形成しにくくなる。また導電性炭素材料の含有量が 3重量%を超えると、該導 電性炭素材料の表面にめっき核が集中し、良好な被覆を形成しに《なる。 [0062] The slurry contains a binder and a diluting solvent in addition to the particles of the active material. The slurry also contains a small amount of particles of conductive carbon materials such as acetylene black and graphite. You may go out. In particular, when the active material particles 12a are made of a silicon-based material, the conductive carbon material is preferably contained in an amount of! To 3% by weight with respect to the weight of the active material particles 12a. When the content of the conductive carbon material is less than 1% by weight, the viscosity of the slurry is lowered and the sedimentation of the active material particles 12a is promoted, so that it is difficult to form a good coating film 15 and uniform voids. Become. On the other hand, if the content of the conductive carbon material exceeds 3% by weight, plating nuclei concentrate on the surface of the conductive carbon material, and a good coating is formed.
[0063] 結着剤としてはスチレンブタジエンラバー(SBR)、ポリフッ化ビニリデン(PVDF)、 ポリエチレン(PE)、エチレンプロピレンジェンモノマー(EPDM)などが用いられる。 希釈溶媒としては N—メチルピロリドン、シクロへキサンなどが用いられる。スラリー中 における活物質の粒子 12aの量は 30〜70重量%程度とすることが好ましい。結着剤 の量は 0. 4〜4重量%程度とすることが好ましい。これらに希釈溶媒を加えてスラリー とする。 [0063] As the binder, styrene butadiene rubber (SBR), polyvinylidene fluoride (PVDF), polyethylene (PE), ethylene propylene monomer (EPDM) and the like are used. As a diluting solvent, N-methylpyrrolidone, cyclohexane or the like is used. The amount of the active material particles 12a in the slurry is preferably about 30 to 70% by weight. The amount of the binder is preferably about 0.4 to 4% by weight. Diluting solvent is added to these to form a slurry.
[0064] 形成された塗膜 15は、粒子 12a間に多数の微小空間を有する。塗膜 15が形成さ れた集電体 11を、リチウム化合物の形成能の低い金属材料を含むめっき浴中に浸 漬する。めっき浴への浸漬によって、めっき液が塗膜 15内の前記微小空間に浸入し て、塗膜 15と集電体 11との界面にまで達する。その状態下に電解めつきを行い、め つき金属種を粒子 12aの表面に析出させる(以下、このめつきを浸透めつきともいう)。 浸透めつきは、集電体 11を力ソードとして用い、めっき浴中にアノードとしての対極を 浸漬し、両極を電源に接続して行う。 [0064] The formed coating film 15 has a large number of minute spaces between the particles 12a. The current collector 11 on which the coating film 15 is formed is immersed in a plating bath containing a metal material having a low lithium compound forming ability. By dipping in the plating bath, the plating solution enters the minute space in the coating film 15 and reaches the interface between the coating film 15 and the current collector 11. Under this condition, electrolytic plating is performed to deposit metal species on the surface of the particles 12a (hereinafter, this plating is also referred to as penetration plating). The penetration is performed by using the current collector 11 as a force sword, immersing the counter electrode as the anode in the plating bath, and connecting both electrodes to the power source.
[0065] 浸透めつきによる金属材料の析出は、塗膜 15の一方の側から他方の側に向かって 進行させることが好ましい。具体的には、図 2 (b)ないし(d)に示すように、塗膜 15と 集電体 11との界面から塗膜の表面に向けて金属材料 13の析出が進行するように電 解めつきを行う。金属材料 13をこのように析出させることで、活物質の粒子 12aの表 面を金属材料 13で首尾よく被覆することができると共に、金属材料 13で被覆された 粒子 12a間に空隙を首尾よく形成することができる。 [0065] Precipitation of the metal material by penetration adhesion is preferably caused to proceed from one side of the coating film 15 to the other side. Specifically, as shown in FIGS. 2 (b) to (d), the electrolysis is performed so that the deposition of the metal material 13 proceeds from the interface between the coating film 15 and the current collector 11 toward the surface of the coating film. Make a mess. By precipitating the metal material 13 in this way, the surface of the active material particles 12a can be successfully coated with the metal material 13, and a void is successfully formed between the particles 12a coated with the metal material 13. can do.
[0066] 前述のように金属材料 13を析出させるための浸透めつきの条件には、めっき浴の 組成、めっき浴の pH、電解の電流密度などがある。このような条件については既に 述べたとおりである。 [0067] 図 2 (b)ないし(d)に示されているように、塗膜 15と集電体 11との界面から塗膜の表 面に向けて金属材料 13の析出が進行するようにめつきを行うと、析出反応の最前面 部においては、ほぼ一定の厚みで金属材料 13のめつき核からなる微小粒子 13aが 層状に存在している。金属材料 13の析出が進行すると、隣り合う微小粒子 13aどうし が結合して更に大きな粒子となり、更に析出が進行すると、該粒子どうしが結合して 活物質の粒子 12aの表面を連続的に被覆するようになる。 [0066] As described above, the penetration conditions for depositing the metal material 13 include the composition of the plating bath, the pH of the plating bath, and the current density of electrolysis. Such conditions are as described above. [0067] As shown in FIGS. 2 (b) to (d), the deposition of the metal material 13 proceeds from the interface between the coating film 15 and the current collector 11 toward the surface of the coating film. When plating is performed, in the forefront portion of the precipitation reaction, fine particles 13a composed of plating nuclei of the metal material 13 are present in layers in a substantially constant thickness. As the precipitation of the metal material 13 proceeds, the adjacent fine particles 13a are combined to form larger particles, and when the deposition proceeds further, the particles are combined to continuously cover the surface of the active material particles 12a. It becomes like this.
[0068] 浸透めつきは、塗膜 15の厚み方向全域に金属材料 13が析出した時点で終了させ る。めっきの終了時点を調節することで、活物質層 12の上面に表面層(図示せず)を 形成すること力できる。このようにして、図 2 (d)に示すように、 目的とする負極が得ら れる。 [0068] The penetration staking is terminated when the metal material 13 is deposited in the entire thickness direction of the coating film 15. By adjusting the end point of plating, a surface layer (not shown) can be formed on the upper surface of the active material layer 12. In this way, the target negative electrode is obtained as shown in FIG. 2 (d).
[0069] 浸透めつき後、負極 10を防鯖処理することも好ましい。防鯖処理としては、例えば ベンゾトリァゾール、カルボキシベンゾトリァゾール、トリルトリァゾール等のトリァゾー ル系化合物及びイミダゾール等を用いる有機防鯖や、コバルト、ニッケル、クロメート 等を用いる無機防鯖を採用できる。 [0069] After the penetration, the negative electrode 10 is preferably subjected to an antifouling treatment. Examples of the anti-bacterial treatment include organic anti-bacterials using triazole compounds such as benzotriazole, carboxybenzotriazole, tolyltriazole and imidazole, and inorganic anti-bacterials using cobalt, nickel, chromate and the like.
実施例 Example
[0070] 以下、実施例により本発明を更に詳細に説明する。し力、しながら本発明の範囲はか 力、る実施例に制限されるものではない。 [0070] Hereinafter, the present invention will be described in more detail by way of examples. However, the scope of the present invention is not limited to these embodiments.
[0071] 〔実施例 1〕 [Example 1]
(1)負極の製造 (1) Manufacture of negative electrode
厚さ 18 inの電解銅箔からなる集電体を室温で 30秒間酸洗浄した。処理後、 15 秒間純水洗浄した。集電体の両面上にケィ素からなる粒子を含むスラリーを膜厚 15 になるように塗布し塗膜を形成した。スラリーの組成は、粒子:スチレンブタジェ ンラバー(結着剤):ァセチレンブラック = 100 : 1 · 7 : 2 (重量比)であった。粒子の平 均粒径 D は 2 であった。平均粒径 D は、 日機装 (株)製のマイクロトラック粒度 分布測定装置 (No. 9320— X100)を使用して測定した。 A current collector made of an electrolytic copper foil having a thickness of 18 inches was acid washed at room temperature for 30 seconds. After the treatment, it was washed with pure water for 15 seconds. A slurry containing particles of silicon was applied on both sides of the current collector to a thickness of 15 to form a coating film. The composition of the slurry was particles: styrene butene rubber (binder): acetylene black = 100: 1 · 7: 2 (weight ratio). The average particle diameter D of the particles was 2. The average particle size D was measured using a Microtrac particle size distribution measuring device (No. 9320—X100) manufactured by Nikkiso Co., Ltd.
[0072] 塗膜が形成された集電体を、以下の浴組成を有するピロリン酸銅浴に浸漬させ、電 解により、塗膜に対して銅の浸透めつきを行い、活物質層を形成した。電解の条件は 以下のとおりとした。陽極には DSEを用いた。電源は直流電源を用いた。 •ピロリン酸銅三水和物: 105g/l [0072] The current collector on which the coating film was formed was immersed in a copper pyrophosphate bath having the following bath composition, and by electrolysis, copper penetrated into the coating film to form an active material layer. did. The electrolysis conditions were as follows. DSE was used for the anode. A DC power source was used as the power source. • Copper pyrophosphate trihydrate: 105g / l
•ピロリン酸カリウム: 450g/l • Potassium pyrophosphate: 450g / l
'硝酸カリウム: 30g/l 'Potassium nitrate: 30g / l
•P比: 7. 7 • P ratio: 7.7
•浴温度: 50°C • Bath temperature: 50 ° C
'電流密度: 3A/dm2 'Current density: 3A / dm 2
•pH :アンモニア水とポリリン酸を添カロして ρΗ8· 2になるように調整した。 • pH: Ammonia water and polyphosphoric acid were added and adjusted to ρΗ8.2.
[0073] 浸透めつきは、塗膜の厚み方向全域にわたって銅が析出した時点で終了させた。 [0073] The penetration staking was terminated when copper was deposited over the entire thickness direction of the coating film.
このようにして目的とする負極を得た。活物質層の縦断面の SEM観察によって該活 物質層においては、活物質の粒子は、平均厚み 240nmの銅の被膜で被覆されてい ることを確認した。また、活物質層の全体の空隙率は 30%であった。更に lOMPa下 での空隙率は 29%であり、 IMPa下での空隙率は 4%であった。得られた負極を直 径 14mmの大きさに打ち抜いた。 In this way, a target negative electrode was obtained. SEM observation of the vertical cross section of the active material layer confirmed that the active material particles were covered with a copper film having an average thickness of 240 nm in the active material layer. Further, the overall porosity of the active material layer was 30%. Furthermore, the porosity under lOMPa was 29%, and the porosity under IMPa was 4%. The obtained negative electrode was punched into a diameter of 14 mm.
[0074] (2)正極の製造 [0074] (2) Production of positive electrode
LiCoOを正極活物質として用いた。この正極活物質を、アセチレンブラック(AB) 及びポリフッ化ビニリデン(PVdF)と共に、溶媒である N—メチルピロリドンに懸濁させ 正極合剤を得た。配合の重量比は、 LiCoO: AB : PVdF = 88 : 6 : 6とした。この正極 合剤をアルミニウム箔 (厚さ 20 a m)からなる集電体にアプリケータを用いて塗布し、 120°Cで乾燥した後、荷重 0. 2ton/cmのロールプレスを行い、正極を得た。この 正極の厚さは約 70 μ mであった。この正極を直径 13mmの大きさに打ち抜いた。 LiCoO was used as the positive electrode active material. This positive electrode active material was suspended in N-methylpyrrolidone as a solvent together with acetylene black (AB) and polyvinylidene fluoride (PVdF) to obtain a positive electrode mixture. The weight ratio of the mixture was LiCoO: AB: PVdF = 88: 6: 6. This positive electrode mixture was applied to a current collector made of aluminum foil (thickness 20 am) using an applicator, dried at 120 ° C, and then roll-pressed with a load of 0.2 ton / cm to obtain a positive electrode. It was. The thickness of this positive electrode was about 70 μm. This positive electrode was punched into a diameter of 13 mm.
[0075] (3)リチウム二次電池の製造 [0075] (3) Production of lithium secondary battery
このようにして得られた正極及び負極を、 20 m厚のポリエチレン製多孔質フィル ムからなるセパレータを挟んで対向させた。電解液における非水溶媒として、式(1) で表される化合物において R1が Fで R2が Hであるもの(以下、 F— ECという)と、式(2 )で表される化合物にお!/、て R3〜R6のすべてが Hであるもの(以下、 DECと!/、う)と、 式(2)で表される化合物にぉレ、て R3のみが Fであるもの(以下、 F— DECと!/、う)とを、 以下の表 1に示す割合で混合した混合溶媒を用いた。この混合溶媒に lmol/1の Li PFを溶解した溶液に対して、ビニレンカーボネートを 2体積%外添したものを非水 電解液として用いた。これによつて 2032型コイン電池を製造した。得られた電池にお ける Co/Siの重量比は、以下の表 1に示すとおりであった。 The positive electrode and the negative electrode thus obtained were opposed to each other with a separator made of a polyethylene porous film having a thickness of 20 m interposed therebetween. As a non-aqueous solvent in the electrolytic solution, a compound represented by formula (1) in which R 1 is F and R 2 is H (hereinafter referred to as F—EC) and a compound represented by formula (2) O! /, In which all of R 3 to R 6 are H (hereinafter, DEC and! /, U) and the compound represented by formula (2), only R 3 is F A mixed solvent in which a mixture (hereinafter F-DEC and! /, U) was mixed at the ratio shown in Table 1 below was used. A solution of lmol / 1 Li PF dissolved in this mixed solvent with 2% by volume of vinylene carbonate added externally is non-aqueous. Used as electrolyte. This produced a 2032 coin cell. The weight ratio of Co / Si in the obtained battery was as shown in Table 1 below.
[0076] 〔実施例 2ないし 4並びに比較例 1及び 2〕 [Examples 2 to 4 and Comparative Examples 1 and 2]
非水電解液における非水溶媒として、 F— ECと、 DECと、 F— DECとを、以下の表 1に示す割合で混合した混合溶媒を用い、且つ正極活物質の量及び負極活物質の 量を同表に示す値とした以外は、実施例 1と同様にしてリチウム二次電池を得た。 As a non-aqueous solvent in the non-aqueous electrolyte, a mixed solvent in which F-EC, DEC, and F-DEC are mixed in the ratio shown in Table 1 below, and the amount of the positive electrode active material and the amount of the negative electrode active material A lithium secondary battery was obtained in the same manner as in Example 1 except that the amount was changed to the value shown in the table.
[0077] 〔実施例 5〕 [Example 5]
ジェチルカーボネート非水溶媒に、 LiCIOを lmol/1の濃度で溶解させた非水電 Nonaqueous battery in which LiCIO is dissolved at a concentration of lmol / 1 in a nonaqueous solvent of jetyl carbonate.
4 Four
解液を用意した。 25°Cのアルゴン雰囲気中において、この非水電解液中に、実施例 2— 1で得られた負極と 600 H m厚のリチウム箔とを SUS製メッシュ(lOOmesh)を介 して浸漬させ、負極と金属リチウムとを電気化学的に短絡させた。これによつて負極 中の活物質にリチウムを吸蔵させた。リチウムの吸蔵量は、浸漬時間を 40分とするこ とで、負極活物質の初期充電理論容量に対して 25%とした。正確な吸蔵量の確認 は ICP発光分析により確認を行った。得られた負極はリチウム塩の除去を目的として 、ジメチルカーボネートにて洗浄を行い、真空乾燥により溶媒の除去を行った。このよ うにして得られた、リチウムを吸蔵した負極活物質を有する負極を用い、実施例 1と同 様にしてリチウム二次電池を得た。 A solution was prepared. In a non-aqueous electrolyte at 25 ° C in an argon atmosphere, the negative electrode obtained in Example 2-1 and a 600 Hm-thick lithium foil were immersed through a SUS mesh (lOOmesh). The negative electrode and metallic lithium were electrochemically short-circuited. As a result, lithium was occluded in the active material in the negative electrode. The amount of lithium occluded was set to 25% of the initial charge theoretical capacity of the negative electrode active material by setting the immersion time to 40 minutes. Accurate occlusion was confirmed by ICP emission analysis. The obtained negative electrode was washed with dimethyl carbonate for the purpose of removing the lithium salt, and the solvent was removed by vacuum drying. A lithium secondary battery was obtained in the same manner as in Example 1 using the negative electrode having a negative electrode active material occluded with lithium thus obtained.
[0078] 〔評価〕 [0078] [Evaluation]
実施例及び比較例で得られたリチウム二次電池について、以下の方法で 100サイ クル目の容量維持率及びレート特性を評価した。それらの結果を以下の表 1に示す。 About the lithium secondary battery obtained by the Example and the comparative example, the capacity maintenance rate and rate characteristic of the 100th cycle were evaluated by the following method. The results are shown in Table 1 below.
[0079] 〔100サイクル目の容量維持率〕 [0079] [Capacity maintenance ratio at 100th cycle]
13サイクル目の放電容量及び 100サイクル目の放電容量を測定した。 100サイク ル目の容量維持率は、 100サイクル目の放電容量を 13サイクル目の放電容量で除 し、 100を乗じて算出した。充電条件は 0. 5C、 4. 2Vで、定電流'定電圧とした。放 電条件は 0. 5C、 2. 7Vで、定電流とした。但し、 1サイクル目の充放電は 0. 05Cとし 、 2〜4サイクノレ目の充放電 (ま 0. 1C、 5〜7サイクノレ目の充放電 (ま 0. 5C、 8〜; 10サ イタル目の充放電は 1Cとした。 The discharge capacity at the 13th cycle and the discharge capacity at the 100th cycle were measured. The capacity maintenance ratio at the 100th cycle was calculated by dividing the discharge capacity at the 100th cycle by the discharge capacity at the 13th cycle and multiplying by 100. Charging conditions were 0.5C and 4.2V, constant current and constant voltage. The discharge conditions were 0.5C and 2.7V, and a constant current. However, the charge / discharge at the first cycle is 0.05C, the charge / discharge at the 2nd to 4th cycle (or 0.1C, the charge / discharge at the 5th to 7th cycle (or 0.5C, 8 to; 10th cycle) Charge / discharge was 1C.
[0080] 〔レート特性〕 上述の容量維持率の測定において、 13サイクル目の放電容量を 1サイクル目の放 電容量で除し、これに 100を乗じた値をレート特性とした。 [0080] [Rate characteristics] In the capacity retention rate measurement described above, the discharge capacity at the 13th cycle was divided by the discharge capacity at the 1st cycle and multiplied by 100 to obtain the rate characteristic.
[表 1] [table 1]
表 1に示す結果から明らかなように、実施例 1ないし 4の電池 (本発明品)は比較例 1及び 2の電池と同程度又はそれ以上のレート特性を有し、かつ比較例 1及び 2の電 池に比べて容量維持率が高いことが判る。つまりサイクル特性が良好であることが判 る。特に、電池の充電前から負極活物質にリチウムが吸蔵されている負極を用いた実 施例 5の電池は、容量維持率及びレート特性が極めて高くなることが判る。 As is clear from the results shown in Table 1, the batteries of Examples 1 to 4 (product of the present invention) have rate characteristics comparable to or higher than those of Comparative Examples 1 and 2, and Comparative Examples 1 and 2 It can be seen that the capacity retention rate is higher than the other batteries. In other words, it can be seen that the cycle characteristics are good. In particular, the use of a negative electrode in which lithium is occluded in the negative electrode active material before the battery is charged. It can be seen that the battery of Example 5 has extremely high capacity retention rate and rate characteristics.
産業上の利用可能性 Industrial applicability
以上、詳述したとおり、本発明によれば、充放電のレート特性を低下させることなぐ 非水溶媒の分解及びサイクル特性の低下を防止することができる。 As described above, according to the present invention, it is possible to prevent decomposition of the nonaqueous solvent and deterioration of the cycle characteristics without reducing the charge / discharge rate characteristics.
Claims
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887991A (en) * | 2010-07-07 | 2010-11-17 | 海霸能源有限公司 | Automobile starting power supply using lithium iron phosphate battery |
| JP5121035B1 (en) * | 2012-02-28 | 2013-01-16 | 株式会社日立製作所 | Lithium ion secondary battery |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006139951A (en) * | 2004-11-10 | 2006-06-01 | Mitsubishi Chemicals Corp | Non-aqueous electrolyte secondary battery and electrolyte for non-aqueous electrolyte secondary battery |
| JP2006294403A (en) * | 2005-04-11 | 2006-10-26 | Sony Corp | battery |
| JP2007077075A (en) * | 2005-09-14 | 2007-03-29 | Shin Etsu Chem Co Ltd | Cyclic carbonate-modified siloxane, method for producing the same, non-aqueous electrolyte, secondary battery, and capacitor |
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2007
- 2007-11-26 JP JP2007555413A patent/JP4954902B2/en active Active
- 2007-11-26 WO PCT/JP2007/072734 patent/WO2008065984A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006139951A (en) * | 2004-11-10 | 2006-06-01 | Mitsubishi Chemicals Corp | Non-aqueous electrolyte secondary battery and electrolyte for non-aqueous electrolyte secondary battery |
| JP2006294403A (en) * | 2005-04-11 | 2006-10-26 | Sony Corp | battery |
| JP2007077075A (en) * | 2005-09-14 | 2007-03-29 | Shin Etsu Chem Co Ltd | Cyclic carbonate-modified siloxane, method for producing the same, non-aqueous electrolyte, secondary battery, and capacitor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887991A (en) * | 2010-07-07 | 2010-11-17 | 海霸能源有限公司 | Automobile starting power supply using lithium iron phosphate battery |
| JP5121035B1 (en) * | 2012-02-28 | 2013-01-16 | 株式会社日立製作所 | Lithium ion secondary battery |
| US9673446B2 (en) | 2012-02-28 | 2017-06-06 | Hitachi Maxell, Ltd. | Lithium ion secondary battery containing a negative electrode material layer containing Si and O as constituent elements |
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