WO2008044742A1 - Coating solution for formation of low refractive coating film, process for production thereof, and anti-reflection material - Google Patents
Coating solution for formation of low refractive coating film, process for production thereof, and anti-reflection material Download PDFInfo
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- WO2008044742A1 WO2008044742A1 PCT/JP2007/069882 JP2007069882W WO2008044742A1 WO 2008044742 A1 WO2008044742 A1 WO 2008044742A1 JP 2007069882 W JP2007069882 W JP 2007069882W WO 2008044742 A1 WO2008044742 A1 WO 2008044742A1
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- polysiloxane
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/02—Polysilicates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
Definitions
- the present invention relates to a coating solution for forming a low refractive index film containing polysiloxane, and a method for producing the same
- Patent Document 1 discloses an alcohol dispersion of MgF fine particles formed by reacting a magnesium salt or an alkoxymagnesium compound as an Mg source with a fluoride salt as an F source, or a mixture thereof.
- Anti-reflective film showing low refractive index on the substrate by applying a solution containing tetraalkoxysilane to improve the film strength and applying it to a glass substrate and heat-treating it at a temperature of 100-500 ° C.
- a method of forming a film is disclosed.
- Patent Document 2 discloses a hydrolytic polycondensate such as tetraalkoxysilane, which is a coating liquid obtained by mixing two or more types having different average molecular weights and a solvent such as alcohol.
- a coating film is prepared by adding means such as mixing ratio at the time of mixing and control of relative humidity. The coating is obtained by heating at a temperature of 250 ° C. or higher. 1. 21-; 1. Refractive index of 40, micropits or irregularities having a diameter of 50-200 nm, thickness 60- Has 160 nm.
- the coating is formed on a glass substrate to produce a low reflection glass.
- Patent Document 3 discloses a low reflectance glass comprising glass, a lower layer film having a high refractive index formed on the surface thereof, and an upper layer film having a low refractive index formed on the surface thereof. Is disclosed. Formation of the upper layer film is made of polyfluoro, such as CF (CF) C H Si (OCH)
- Fluorine-containing silicone compound having carbon chain and 5 to 90% by mass of Si ( ⁇ C H) and a silane coupling agent in an alcohol solvent in the presence of a catalyst such as acetic acid.
- the method is carried out by applying a cocondensate solution prepared by hydrolysis at room temperature, followed by filtration onto the lower layer film and heating at a temperature of 120 to 250 ° C.
- Patent Document 4 discloses a silicon compound represented by Si (OR) and CF (CF) CH CH S
- a coating solution in which a polysiloxane solution is produced by heating a reaction mixture containing a constant ratio in the absence of water at a temperature of 40 to 180 ° C.
- a coating solution By applying this coating solution to the surface of the substrate and thermosetting at a temperature of 80-450 ° C, a film having a refractive index of 1.28-1.38 and a water contact angle of 90-115 degrees is formed. Yes.
- Patent Document 1 Japanese Patent Laid-Open No. 05-105424
- Patent Document 2 Japanese Patent Laid-Open No. 06-157076
- Patent Document 3 Japanese Patent Laid-Open No. 61-010043
- Patent Document 4 Japanese Patent Laid-Open No. 09-208898
- the antireflection film used in various display devices as described above is an antireflection base material used for display devices such as liquid crystals and plasmas that have recently become larger, lighter, and thinner.
- the antireflection film tends to reduce the thickness of the film for the purpose of weight reduction and high transparency, and there is a problem that damage caused by heat increases.
- a thermosetting coating film-forming coating solution that can be cured at a relatively low temperature, which can obtain an antireflection substrate by a low-temperature treatment that does not damage the film. It was desired.
- the curing temperature of the conventional low refractive index coating as described above is further lowered even if it is not sufficiently low.
- the antireflection film used in the various display devices described above is formed on the surface of a film substrate such as a hard coated triacetinole cellulose film or a hard coated polyethylene terephthalate finalene from the substrate. Is also obtained by forming a film having a low refractive index.
- the water contact angle on the surface of the base film on which the low refractive index film is formed may have various sizes depending on the material of the hard coat and the presence or absence of a surface treatment such as a hydrophilic treatment.
- a surface treatment such as a hydrophilic treatment
- the object of the present invention is to sufficiently cure even at a relatively low temperature even on a substrate having a high water contact angle, and to have a low refractive index excellent in high light transmission (high transparency), high hardness and scratch resistance.
- the present inventors have found that a polysiloxane (A) having a silicon atom to which a fluorine-containing organic group is bonded, and a long-chain amine having 9 to 20 carbon atoms.
- the film obtained from the coating solution containing the compound (B) and the organic solvent (C) is cured at a low temperature even on a substrate having a high water contact angle exceeding 90 degrees, and has high light transmittance.
- the present inventors have found that it has a low refractive index with excellent hardness and excellent scratch resistance.
- the mechanism of why the film formed from the coating solution has the above-mentioned excellent properties is not necessarily clear, but the polysiloxane contained in the coating solution of the present invention is not necessarily clear.
- (A) does not have a fluorine-containing organic group, a film having a low refractive index cannot be obtained.
- the long-chain amin compound (B) having 9 to 20 carbon atoms is cured at a relatively low temperature, and gives a coating film having high hardness and excellent scratch resistance.
- the number of carbon atoms of the amine compound (B) is smaller than 9, sufficient scratch resistance may not be obtained on a surface film substrate having a high water contact angle exceeding 90 degrees.
- the number of carbons exceeds 20 sufficient film forming properties may not be obtained on a film substrate having a surface with a high water contact angle exceeding 90 degrees. May not be achieved.
- the present invention has the gist characterized by the following.
- A a polysiloxane having a silicon atom to which a fluorine-containing organic group is bonded, and a long-chain amine compound (B) having 9 to 20 carbon atoms, which are dissolved in an organic solvent (C).
- a coating solution for forming a low refractive index film characterized in that
- the organic solvent (C) comprises at least one selected from the group consisting of alcohols having 1 to 6 carbon atoms and 3 to carbon atoms; glycol ethers having 10 carbon atoms
- the coating liquid according to Crab is a group consisting of alcohols having 1 to 6 carbon atoms and 3 to carbon atoms; glycol ethers having 10 carbon atoms
- Polysiloxane (A) contains a total amount of silicon atoms of 0.;! To 15% by mass in terms of silicon dioxide, and the long chain amine compound (B) is a key of polysiloxane (A).
- R 2 , R 3 and R 4 each independently represent a hydrogen atom or a saturated hydrocarbon group having 1 to 5 carbon atoms, and n represents an integer of 2 or more.
- a low refractive index film obtained by curing the coating solution according to any one of (1) to (6) above.
- the concentration of the alkoxysilane containing 5 to 40 mol% of alkoxysilane having a silicon atom bonded with a fluorine-containing organic group is 4 to 4 in an organic solvent by converting all the silicon atoms of the alkoxysilane to silicon dioxide.
- a method for producing a coating solution for forming a low refractive index film A method for producing a coating solution for forming a low refractive index film.
- the water contact angle is high! / Relatively low even on the substrate! / Temperature! / Sufficiently hardened, high light transmission (high transparency), high hardness
- a coating solution for forming a coating film having a low refractive index excellent in scratch resistance and an efficient production method thereof are provided.
- a low refractive index coating film obtained from the coating solution and having high hardness and excellent scratch resistance, and an antireflection material using the coating film.
- the main skeleton has a key atom to which fluorine-containing organic groups contained in the coating solution for forming a low refractive index film of the present invention (hereinafter also simply referred to as a coating solution for forming a film or a coating solution) is bonded.
- the polysiloxane (A) (hereinafter also simply referred to as polysiloxane (A)) is an organic group bonded to a carbon atom in the main skeleton and substituted with a fluorine atom (in the present invention, a fluorine-containing organic compound).
- a polysiloxane having a group in which an organic side chain substituted with a fluorine atom is bonded to a carbon atom.
- an organic group in which part or all is substituted with fluorine usually an alkyl group in which some hydrogen atoms are substituted with fluorine atoms, or some hydrogen atoms are fluorine atoms. Often it is an alkyl group containing a substituted ether bond!
- the number of fluorine atoms that the fluorine-containing organic group has is not particularly limited.
- the solubility in an organic solvent (C) described later may be insufficient. Therefore, an organic group having 3 to 12 carbon atoms is preferred. More preferably, it has 3 to 10 carbon atoms.
- the fluorine-containing organic group include, but are not limited to, a trifluoropropyl group, a tridecafluorooctyl group, a heptadecafluorodecyl group, and a pentafluorophenylpropyl group. ,.
- a group having a perfluoroalkyl group at the end and having a hydrocarbon alkylene group bonded to the group, preferably having 3 to 15 carbon atoms provides a highly transparent coating. Since it is easy, it is suitable.
- Preferred examples thereof include trifluoropropyl group, tride Examples thereof include a strong fluoroctyl group and a heptadecafluorodecyl group.
- the polysiloxane (A) may have one or more types of fluorine-containing organic groups as described above.
- the polysiloxane (A) is not particularly limited as long as it forms a homogeneous solution in the coating solution.
- a film having a water contact angle of 90 degrees or more can be obtained immediately.
- the number of silicon atoms to which fluorine-containing organic groups are bonded is 10 to 40 mol% of all the silicon atoms of polysiloxane (A) because the reflectance can be further reduced.
- it is 5 to 25 mol% in all the silicon atoms of the carbon atomic polysiloxane (A) to which the fluorine-containing organic group is bonded it is preferable because the scratch resistance can be further improved.
- Kei hydrogen atom bonded to a fluorine-containing organic group particularly preferably 10 to 25 mole 0/0 of the total Kei atom of the polysiloxane (A).
- the method for obtaining the polysiloxane (A) having a fluorine-containing organic group is not particularly limited. In general, it is obtained by condensation polymerization of the above-mentioned alkoxysilane having a fluorine-containing organic group, or the alkoxysilane and another alkoxysilane. In particular, when polycondensing an alkoxysilane having a fluorine-containing organic group, a tetraalkoxysilane, and, if necessary, an alkoxysilane other than the above (hereinafter also referred to as other alkoxysilane), a stable and homogeneous polysilane is used. It is preferable because a solution of siloxane (A) is easily obtained!
- alkoxysilane having a fluorine-containing organic group examples include alkoxysilanes represented by the following formula (2).
- R 1 is a fluorine-containing organic group
- R 2 is a hydrocarbon group having 1 to 5 carbon atoms.
- alkoxy silane! For example, trifluoropropyltrimethoxy Examples include silane, heptadecafluorodecyltriethoxysilane, and the like.
- Specific examples of tetraalkoxysilanes that are polycondensated with alkoxysilanes having fluorine-containing organic groups include tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, and tetrabutoxysilane. .
- Tetraalkoxysilane may be used alone or in combination of two or more.
- the other alkoxysilane is an alkoxysilane in which an organic group other than a fluorine-containing organic group and / or a hydrogen atom is bonded to a silicon atom. Specific examples of such other alkoxysilanes are listed below.
- alkoxysilanes may be used alone or in combination of two or more.
- the amount of the alkoxysilane having a fluorine-containing organic group used for obtaining the polysiloxane ( ⁇ ) is such that the polysiloxane ( ⁇ ) is in a homogeneous solution state in the organic solvent (C). It is not limited as long as the effect is not impaired. In particular, when the alkoxysilane having a fluorine-containing organic group is 5 to 40 mol% of the total alkoxysilane, the contact angle of water is 90%. It is preferable because a coating of higher degree can be obtained and a homogeneous polysiloxane (A) solution is easily obtained.
- the alkoxysilane force having a fluorine-containing organic group is preferably 10 to 40 mol% of the total alkoxysilane because the reflectance can be further reduced. Moreover, it is preferable that the alkoxysilane having a fluorine-containing organic group is 5 to 25 mol% of the total alkoxysilane because the scratch resistance can be further improved.
- an alkoxysilane having a fluorine-containing organic group particularly preferably 10 to 25 mole 0/0 of the total alkoxy Shishiran.
- the polysiloxane (A) having a fluorine-containing organic group for example, an alkoxysilane having a fluorine-containing organic group and, if necessary, an organic solution of tetraalkoxysilane and other alkoxysilanes are oxalic acid. And polycondensation by heating in the presence of. Specifically, after adding succinic acid to alcohol in advance to make an alcohol solution of succinic acid, the above various alkoxysilanes are mixed while the solution is heated.
- the amount of succinic acid present is preferably 0.2 to 2 moles per mole of all alkoxy groups of the alkoxysilane used.
- the heating can be performed at a liquid temperature of preferably 0 to 180 ° C, and preferably under reflux in a vessel equipped with a reflux pipe so that the liquid does not evaporate or volatilize. Dozens of tens of thousands of hours.
- the polysiloxane (A) having a fluorine-containing organic group when a plurality of alkoxysilanes are used, a mixture in which alkoxysilanes are mixed in advance may be used, or a plurality of types of alkoxysilanes may be used. You may add to a reaction system one by one.
- the concentration of all the alkoxysilane atoms in the organic solvent converted to oxide (hereinafter referred to as the SiO equivalent concentration) is preferably 2
- the organic solvent used for polycondensation of the alkoxysilane (hereinafter also referred to as a polymerization solvent) is not particularly limited as long as it dissolves the alkoxysilane.
- a polymerization solvent since an alcohol is produced by a polycondensation reaction of alkoxysilane, an organic solvent having good compatibility with alcohols and alcohols is used.
- alcohols, glyco Nores or dallicol ethers are preferred.
- Specific examples of such a polymerization solvent include methanol, ethanol, propanol, n-butanol, etc. Examples thereof include glycol ethers such as Noleyatenore and Diethyleneglycolenomethinoretinoetenore.
- the above organic solvents can be used in combination.
- the solution obtained by the above-mentioned method may be used as it is as the polysiloxane (A) solution, and if necessary, The solution obtained by the above method may be concentrated, diluted by adding a solvent, or substituted with another solvent to obtain a polysiloxane (A) solution! /.
- substitution solvent When substituting with another solvent, the solvent (hereinafter, also referred to as “substitution solvent”) may be the same solvent used for polycondensation or may be another solvent. This solvent is not particularly limited as long as the polysiloxane (A) is uniformly dissolved, and it can be selected with one or more kinds and used with a force S.
- substitution solvent examples include alcohols such as methanol, ethanol, isopropanol, butanol, and diacetone alcohol; ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ethylene glycol Glyconoles such as propylene glycolenole, hexylene glycolenole; methinorecero sonoleb, ethinorecero sonoleb, butinorecello sonoreb, ethinorecanorebitonore, butinorecanolebitonore, diethyleneglycolenomonoethenore, propylene Examples include glycol ethers such as glyconomonomethinoleethenole and propylene glycolenomonomonobutyl ether; esters such as acetic acid methyl ester, acetic acid ethyl ester, and lactic acid ethyl ester.
- alcohols such as
- the long-chain amin compound (B) having 9 to 20 carbon atoms (hereinafter also referred to as long-chain ammine compound (B)) contained in the coating liquid of the present invention is a monoamine compound having 9 to 20 carbon atoms. is there.
- the long chain amine compound (B) may have an alicyclic structure that is preferred by aliphatic amines.
- the number of carbon atoms is preferably 10 or more.
- the carbon number is preferably 18 or less.
- the long chain amine compound (B) may be any of primary amine, secondary amine or tertiary amine.
- Primary amines include CH (CH) NH, CH (CH) NH, CH (CH) NH, C
- Examples thereof include branched amines such as (CH 2) NH and CH (CH 2) CH (CH 2) NH.
- Secondary amines include CH (CH) NHCH, CH (CH) NHCH, CH (CH) N
- amines having an alicyclic structure include the following formulas (A-1) to (A-7), etc. The compound of this is mentioned.
- the long chain amin compound (B) has a high water contact angle. For example, it can be treated with lyophilic treatment such as saponification! In order to increase the scratch resistance of the cured film, primary amine or secondary amine is preferred. More preferred is primary amine. These long chain amin compounds (B) may be used in the form of a salt, but in this case, the stability of the coating solution may be improved.
- linear aliphatic amine is preferable because it has a high effect of accelerating the curing of the film without causing rapid gelation. Furthermore, linear alkylamines have a water contact angle of It is easy to obtain sufficient film formability on a substrate having a high thickness.
- an amine compound having an unsaturated alkyl group or an alkyl group containing an aromatic group can also promote the curing of the film without causing rapid gelation, but in this case, the refractive index of the film becomes high. Therefore, the antireflection function tends to decrease.
- the content of the long chain amine compound (B) in the coating solution of the present invention is preferably the long chain amine compound (B) with respect to 1 mol of the total amount of all the key atoms of the polysiloxane (A). 0.0 to! 2 monolayer, more preferably 0.03 to 0.1 mol. If the long chain amine compound (B) is 0.01 mol or more, it is easy to cure at a low temperature, which is preferable. On the other hand, if it is 0.2 mol or less, the coating is transparent and has high hardness without unevenness. It is preferable because it is easy to obtain.
- the organic solvent (C) which is the main solvent of the coating solution of the present invention, is a polysiloxane (A) in which a fluorine-containing organic group is bonded to a silicon atom, a long chain amine compound (B) having 9 to 20 carbon atoms, Any of the following compounds (D) and other components can be used as long as they are dissolved if necessary.
- organic solvent (C) examples include aliphatic alcohols such as methanol, ethanol, isopropanol, butanol and diacetone alcohol; alicyclic alcohols such as cyclopentyl alcohol and cyclohexanol; benzyl alcohol and cinnamyl Aromatic alcohols such as Nolecol; Ketones such as acetone, methylethylketone, methylisobutylketone; Glycolanols such as ethylene glycolenol, propyleneglycolanol, hexyleneglycolanol; Noreb, Butinorecerosonolev, Etinore Canorebitonore, Butinorecanorebitonore, Diethyleneglycol Monoremonomethinoreethenore, Propyleneglycolenoremonomethinoreethenore, Propyleneglycolenoremono Glycol ethers such as Chin
- the coating liquid for forming a low refractive index film of the present invention preferably further contains a silicon compound (D) represented by the following formula (1).
- D silicon compound represented by the following formula (1).
- R ⁇ R 2 and R 4 each independently represent a hydrogen atom or a saturated hydrocarbon group having from 5 to 5 carbon atoms
- n represents an integer of 2 or more, preferably 2 to 50
- Specific examples of the saturated hydrocarbon group having from 5 to 5 carbon atoms include a methyl group, an ethyl group, a propyl group, and a butyl group.
- the key compound (D) may be a mixture of a plurality of compounds represented by the formula (1).
- n is preferably an integer of 2 or more, more preferably an integer of 4 or more.
- the method for obtaining the above key compound (D) is not particularly limited.
- it can be obtained by hydrolytic condensation of tetraalkoxysilane in an organic solvent such as alcohol.
- the hydrolysis may be either partial hydrolysis or complete hydrolysis.
- complete hydrolysis it is theoretically necessary to add 0.5 moles of water of all alkoxide groups in the tetraalkoxysilane, but it is usually preferable to add an excess of water over 0.5 moles. Yes.
- the amount of water is 0.5 times mol or less, but 0.2 to 0.5 times mol is preferable.
- tetraalkoxysilane as the raw material include tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, and tetrabutoxysilane, which are easily available as commercial products.
- the amount of water used in the reaction for obtaining the above key compound (D) should be appropriately selected as desired.
- the ability to produce 0.5 to 2.5 moles of all alkoxide groups in tetraalkoxysilane is preferred.
- acids such as hydrochloric acid, sulfuric acid, nitric acid, acetic acid, formic acid, oxalic acid, phosphoric acid, hydrofluoric acid, maleic acid, alkali such as ammonia, hydrochloric acid, sulfuric acid, sulfuric acid, etc.
- a catalyst such as a metal salt such as nitric acid is used.
- heating temperature and the heating time can be appropriately selected as desired. For example, heating and stirring at room temperature to 100 ° C for 0.5 to 48 hours, heating and stirring for 0.5 to 48 hours under reflux, etc. A method is mentioned.
- the organic solvent used for polycondensation of tetraalkoxysilane is not particularly limited as long as it dissolves tetraalkoxysilane.
- an alcohol or an organic solvent having good compatibility with the alcohol is used.
- organic solvents include methanol, ethanol, propanol, n-butanol, etc., ethylene glycol monoethanolate, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethanol.
- examples include glycol ethers such as tilether. The above organic solvents can be used in combination.
- the organic compound solution of the key compound (D) thus obtained has a SiO equivalent concentration.
- a commercially available product can also be used as the key compound (D).
- the coating liquid for forming a low refractive index film of the present invention includes a polysiloxane (A), an amine compound (B), an organic solvent (C), and a key compound (D) as long as the effects of the present invention are not impaired.
- Other components other than the above, for example, inorganic fine particles, leveling agents, surfactants, and media such as water may be contained.
- the inorganic fine particles those in a colloidal solution in which fine particles such as silica fine particles, alumina fine particles, titania fine particles, and magnesium fluoride fine particles are preferable are particularly preferable.
- the colloid solution may be a dispersion of inorganic fine particle powder in a dispersion medium, or a commercially available colloid solution.
- the coating liquid of the present invention by adding inorganic fine particles, it is possible to impart the surface shape of the formed cured film and other functions.
- the inorganic fine particles the average particle size (approx. 0.001 ⁇ 0.2 ⁇ 111 force ⁇ preferably, and (approx. 0.001–0.1 ⁇ m force is preferable.
- the average particle size of the inorganic fine particles is 0.2. If it exceeds 111, the transparency of the cured film formed by the coating solution may be lowered.
- the dispersion medium of the inorganic fine particles examples include water or an organic solvent.
- the colloidal solution preferably has a pH or pKa of 2 to 10, particularly 3 to 7.
- Examples of the organic solvent used as a dispersion medium for the colloidal solution include alcohols such as methanol, isopropyl alcohol, ethylene glycol, butanol, ethylene glycol monopropinoatenole; methyl ethyl ketone, methyl isobutyl ketone, and the like.
- Ketones; aromatic hydrocarbons such as toluene and xylene; amides such as dimethylformamide, dimethylacetamide, and N-methylpyrrolidone; esters such as ethyl acetate, butyl acetate, and butyrolataton ; tetrahydrofuran; 4 Can list ethers such as dioxane.
- alcohols or ketones are preferable.
- These organic solvents can be used as a dispersion medium alone or in admixture of two or more.
- leveling agent and surfactant known ones can be used, and in particular, commercially available products are preferred because they are easily available.
- the coating solution for forming a film of the present invention contains polysiloxane ( ⁇ ), a long chain amine compound ( ⁇ ), and optionally a silicon compound (D) and other components, which are contained in the organic solvent (C). It is a dissolved solution.
- the preparation method is not limited as long as the coating solution is obtained.
- the organic solvent (C) that uses each of the above components Next, it may be added and mixed. In this case, the order of adding each component is not particularly limited.
- a solution obtained by dissolving each component in an organic solvent (C) that uses each component may be mixed.
- the polysiloxane (A) solution is mixed with the mixed solution of the long chain amine compound (B) and the organic solvent (C)
- the solution of the polysiloxane (A) can be used as it is, which is preferable.
- the solution of the organic solvent (C) of the alkoxysilane having a silicon atom to which the fluorine-containing organic group is bonded is used as the solution of the alkoxysilane. It is preferably obtained by condensation polymerization in the presence of 0.2 to 2 moles of succinic acid per mole of alkoxide group.
- an acid in the coating solution of the present invention, for the purpose of adjusting the pH, an acid can be mixed in advance with the polysiloxane (A) solution.
- the amount of the acid is preferably 0.01-2.5 Monoreca S, more preferably 0. !! to 2 mol, relative to 1 mol of the polysiloxane (A).
- the acid used above examples include inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid; monocarboxylic acids such as formic acid, acetic acid, and phosphoric acid; and organic acids such as polyvalent carboxylic acids such as oxalic acid, citrate, propionic acid, and succinic acid.
- the acid in the solution state can be used as it is. It is preferably diluted with a polymerization solvent. It is preferable to use other acids by dissolving them in a suitable concentration in the polymerization solvent.
- polysiloxane (A) force The silicon atom of the polysiloxane (A) is preferably converted into silicon dioxide, preferably from 0 .;! To 15% by mass, more preferably 0.5 to 10% by mass, and the long chain amine compound (B) is 0.01 to 0.2 monole, preferably 0.03 to 0 per monoe of the polysiloxane (A) Contains 1 monole.
- the key compound (D) when the key compound (D) is contained, the key compound (D) is preferably in the range of 0 ⁇ 03-0.55 moles, more preferably with respect to 1 mole of the key atom of the polysiloxane (A). Is preferably contained in an amount of 0.05 to 0.45 mol.
- the concentration in terms of SiO solid content in the coating liquid for forming a film is preferably 0.
- SiO concentration is 0.1 quality If it is lower than the amount%, it is difficult to obtain a desired film thickness by a single application. Conversely, if it is 15% by mass or less, the pot life of the solution tends to be more stable.
- the SiO solid content equivalent concentration mentioned here is
- the concentration in which the silicon atoms in the coating solution are converted to silicon dioxide it means the concentration in which the silicon atoms in the coating solution are converted to silicon dioxide.
- the coating solution contains only polysiloxane (A)
- it means the concentration of polysiloxane (A) key atom converted to silicon dioxide
- the coating solution contains polysiloxane (A).
- A) and the key compound (D) are contained, it means the concentration obtained by converting the total amount of key atoms of the polysiloxane (A) and the key compound (D) into silicon dioxide.
- the organic solvent used for this is the organic solvent used for polycondensation of alkoxysilane when producing the polysiloxane (A), the concentration of the polysiloxane (A) solution,
- the organic solvent used when diluting or substituting with another organic solvent can be used.
- One or more organic solvents can be arbitrarily selected and used.
- the coating liquid for forming a low refractive index film of the present invention can be applied to a substrate and thermally cured to obtain a desired film.
- a known or well-known method can be adopted as the coating method. For example, a dipping method, a flow coating method, a spraying method, a no-coating method, a gravure coating method, a rhono-recording method, a blade coating method, an air knife coating method and the like can be employed.
- Examples of the base material include base materials made of plastic, glass, ceramics and the like.
- Plastics include polycarbonate, poly (meth) acrylate, polyethersulfone, polyarylate, polyurethane, polysulfone, polyether, polyetherketone, polymethylpentene, polyolefin, polyethylene terephthalate, poly (meth) acrylonitrile.
- sheets and films such as triacetyl cellulose, diacetyl cellulose, and acetate butyrate cellulose.
- a substrate having a high water contact angle for example, a substrate that has not been subjected to a treatment for enhancing hydrophilicity such as a saponification treatment, that is, a table having a high water contact angle of, for example, 90 degrees or more. Even when a substrate having a surface is used, it is possible to form a low refractive index film having a high light transmittance and excellent scratch resistance and a refractive index of preferably 1.4 or less on the surface of the substrate.
- the thickness of the coating film formed on the surface of the substrate can be adjusted by the thickness of the coating film, but can also be easily adjusted by adjusting the SiO equivalent concentration of the coating solution.
- the coating film formed on the substrate may be heat-cured as it is at a temperature of 20 to 150 ° C, but prior to this, it is dried at a temperature of 20 to 100 ° C and then thermally cured. Also good. At this time, the time required for drying is preferably 10 seconds to 6 minutes.
- the time required for thermosetting is usually 1 hour to 7 days, which can be appropriately selected according to the desired film properties.
- a coating film having sufficient scratch resistance can be easily obtained by increasing the curing time.
- the coating liquid for forming a water repellent film of the present invention can provide a film having excellent scratch resistance even at a curing temperature exceeding 150 ° C. At that time, it is preferable to adjust the curing temperature and the curing time according to the heat-resistant temperature of the substrate.
- the coating film formed from the coating liquid of the present invention has a low refractive index of, for example, 1.4 or less as described above, it can be suitably used particularly for applications as an antireflection material. it can.
- the antireflection ability can be easily imparted by forming the coating of the present invention on a substrate having a higher refractive index than the coating of the present invention. That is, an antireflection substrate such as an antireflection film or an antireflection glass is formed by forming the coating of the present invention on the surface of a substrate such as a plastic film having a higher refractive index than the coating of the present invention. can do.
- the film of the present invention is effective even when formed as a single film on the substrate surface. It is also effective as an antireflector having a stacked structure in which the coating of the present invention is formed on a coating that forms one or more lower layers having a ratio.
- the coating of the present invention can be suitably used in fields where antireflection of light is desired, such as televisions, glass cathode ray tubes, computer displays, mirrors having glass surfaces, and glass showcases.
- the coating film of the present invention has a water contact angle of 90 degrees or more, it has water repellency and has sufficient practicality in terms of antifouling property that fingerprints and oil-based inks can be easily wiped off. Therefore, it can be cured sufficiently even in a curing process at a relatively low temperature of 20 to 150 ° C., which is very advantageous in the production process of an antireflection substrate.
- the coating film of the present invention has the above-mentioned advantages, it is particularly useful for antireflection films for display devices such as liquid crystal and plasma, and display monitors.
- SSAA Stteare Allyl Luamin Min
- IIPPAA isopsoprolopapananol
- PPGGMMEE Puplopipirenren Glycocor Lurumo Monome Methytylru Aetherell
- Sample injection volume 1, 1 L, injection temperature: 240 ° C, detector temperature: 290 ° C, carrier gas: nitrogen (flow rate 30 mL / min), detection method: FID method.
- a 4-necked reaction flask equipped with a reflux tube was charged with 57.26 g of methanol, and 18. Olg of oxalic acid was added in small portions with stirring to prepare a methanol solution of oxalic acid. Then, this solution was heated, and a mixture of TEOS (17.71 g) and FS-13 (7.02 g) was added dropwise under reflux. After the dropwise addition, the mixture was refluxed for 5 hours and allowed to cool to room temperature to prepare a polysiloxane (A) solution (PF). When this polysiloxane (A) solution (PF) was measured by GC, no alkoxysilane monomer was detected.
- A polysiloxane
- the coating solution for forming a film (Q1 to Q4) was prepared by mixing the polysiloxane solution obtained in the above synthesis example, an amine compound and an organic solvent.
- coating solutions (T1 to T6) were prepared with the compositions shown in Table 2. These Q1 to Q4 and ⁇ 1 to ⁇ 6 or coatings using them were evaluated as follows.
- Coating liquid for coating formation (Q1 to Q4 and T1 to T6) was applied to hard-coated triacetyl cellulose (hereinafter referred to as HC-TAC) film (film thickness 80 ⁇ 111, water contact angle on the hard coat surface was 83 degrees, Coating was performed using a bar coater (No. 6) at a reflectance of 4.5% at a wavelength of 550 nm. After leaving at a temperature of 23 ° C for 30 seconds, it was dried in a clean oven at 100 ° C for 5 minutes and then cured at a temperature of 90 ° C for 15 hours. The resulting cured coating was evaluated for water contact angle, oil pen wiping property, fingerprint wiping property, adhesion, reflectance and scratch resistance.
- HC-TAC hard-coated triacetyl cellulose
- the refractive index was measured using a cured film formed as follows.
- the prepared coating solutions (Q1-Q4 and T1-T6) are spin-coated on a silicon wafer to form a coating film, and then left at a temperature of 23 ° C for 30 seconds, and then in a clean oven at 100 ° C.
- the film was dried for 5 minutes and then cured at 90 ° C for 15 hours to obtain a cured film having a film thickness of lOOnm.
- the water contact angle on the hard coat surface of the HC-TAC film used in the examples was also measured by this method.
- the ink applied to the surface of the cured coating using a Pentel oil pen was wiped off with Asahi Kasei Bencot M-3, and the ease of removal was visually determined. The ink was completely wiped off, and the others were X.
- Fingerprints were attached to the surface of the cured coating, wiped with Bencot M-3 manufactured by Asahi Kasei Co., Ltd., and the ease of removal was visually determined. The fingerprint was completely wiped off, and the others were marked X.
- the cured film was rubbed 10 reciprocally at 400 g / cm 2 using steel wool # 0000 manufactured by Nippon Steel Wool Co., Ltd., and the scratched surface of the cured film was visually determined.
- the refractive index of light having a wavelength of 633 nm was measured using an Ellipsometer 1 DVA-36L manufactured by Mizoji Optical Co., Ltd.
- the storage stability of the coating solutions (Q1 to Q4) was also good and stable after storage at a temperature of 23 ° C for 6 months.
- Examples 1 to 4 are excellent in antifouling properties such as fingerprint wiping properties and oily pen wiping properties, and have high adhesion to the substrate. there were.
- coating solution (T6) using polysiloxane substituted with fluorine atoms and organic group has insufficient water contact angle of 90 degrees or less, low antifouling property and high reflectivity. It was something.
- the coating liquid for forming a water-repellent film of the present invention has excellent storage stability, is sufficiently cured by heat treatment at a temperature of 20 ° C to 150 ° C, and has low refractive index and scratch resistance.
- An excellent coating can be provided. Therefore, it can be particularly suitably used for an antireflection substrate, and in particular, can be suitably used for an antireflection film for a display element.
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Abstract
Description
明 細 書 Specification
低屈折率被膜形成用塗布液、その製造方法及び反射防止材 Coating liquid for forming low refractive index film, production method thereof and antireflection material
技術分野 Technical field
[0001] 本発明は、ポリシロキサンを含有する低屈折率被膜形成用塗布液、その製造方法 The present invention relates to a coating solution for forming a low refractive index film containing polysiloxane, and a method for producing the same
、該塗布液から形成される低屈折率被膜、及び該被膜を有する反射防止材に関する, A low refractive index film formed from the coating liquid, and an antireflection material having the film
〇 Yes
背景技術 Background art
[0002] 従来、基材の表面に、該基材の屈折率よりも小さい低屈折率を有する被膜を形成 させると、該被膜の表面から反射する光の反射率が低下することが知られている。そ してこのような低下した光反射率を示す低屈折率被膜は、光反射防止膜として利用 され、種々の基材表面に適用されている。 Conventionally, it is known that when a coating having a low refractive index smaller than the refractive index of the substrate is formed on the surface of the substrate, the reflectance of light reflected from the surface of the coating is reduced. Yes. Such a low refractive index film exhibiting a reduced light reflectance is used as a light reflection preventing film and applied to various substrate surfaces.
[0003] 例えば、特許文献 1には、 Mg源としてのマグネシウム塩やアルコキシマグネシウム 化合物などと、 F源としてのフッ化物塩とを反応させて生成させた MgF微粒子のアル コール分散液、又はこれに膜強度向上のためにテトラアルコキシシランなどを加えた 液を塗布液とし、これをガラス基材上に塗布し、温度 100〜500°Cで熱処理し、基材 上に低屈折率を示す反射防止膜を形成させる方法が開示されている。 [0003] For example, Patent Document 1 discloses an alcohol dispersion of MgF fine particles formed by reacting a magnesium salt or an alkoxymagnesium compound as an Mg source with a fluoride salt as an F source, or a mixture thereof. Anti-reflective film showing low refractive index on the substrate by applying a solution containing tetraalkoxysilane to improve the film strength and applying it to a glass substrate and heat-treating it at a temperature of 100-500 ° C. A method of forming a film is disclosed.
[0004] また、特許文献 2には、テトラアルコキシシランなどの加水分解重縮合物であって、 平均分子量の異なる 2種以上とアルコールなどの溶剤とを混合してコーティング液と なし、該コーティング液力 被膜を形成するに当たって上記混合の際の混合割合、 相対湿度のコントロールなどの手段を加えて被膜を作製することが開示されている。 被膜は 250°C以上の温度で加熱することにより得られ、 1. 21〜; 1. 40の屈折率を示 し、 50〜200nmの径を有するマイクロピット又は凹凸を有し、厚さ 60〜; 160nmを有 する。被膜はガラス基板上に形成され低反射ガラスが製造されてレ、る。 [0004] In addition, Patent Document 2 discloses a hydrolytic polycondensate such as tetraalkoxysilane, which is a coating liquid obtained by mixing two or more types having different average molecular weights and a solvent such as alcohol. In forming a coating film, it is disclosed that a coating film is prepared by adding means such as mixing ratio at the time of mixing and control of relative humidity. The coating is obtained by heating at a temperature of 250 ° C. or higher. 1. 21-; 1. Refractive index of 40, micropits or irregularities having a diameter of 50-200 nm, thickness 60- Has 160 nm. The coating is formed on a glass substrate to produce a low reflection glass.
[0005] また、特許文献 3には、ガラスと、その表面に形成させた高屈折率を有する下層膜 と、更にその表面に形成させた低屈折率を有する上層膜とからなる低反射率ガラス が開示されている。上層膜の形成は、 CF (CF ) C H Si (OCH )などポリフルォロ [0005] Further, Patent Document 3 discloses a low reflectance glass comprising glass, a lower layer film having a high refractive index formed on the surface thereof, and an upper layer film having a low refractive index formed on the surface thereof. Is disclosed. Formation of the upper layer film is made of polyfluoro, such as CF (CF) C H Si (OCH)
3 2 2 2 4 3 3 3 2 2 2 4 3 3
カーボン鎖を有する含フッ素シリコーン化合物と、これに対し 5〜90質量%の Si (〇C H )などのシランカップリング剤とを、アルコール溶媒中、酢酸など触媒の存在下にFluorine-containing silicone compound having carbon chain and 5 to 90% by mass of Si (〇C H) and a silane coupling agent in an alcohol solvent in the presence of a catalyst such as acetic acid.
3 4 3 4
室温で加水分解させた後、濾過することにより調製された共縮合体の液を上記下層 膜上に塗布し、温度 120〜250°Cで加熱する方法で行なわれている。 The method is carried out by applying a cocondensate solution prepared by hydrolysis at room temperature, followed by filtration onto the lower layer film and heating at a temperature of 120 to 250 ° C.
[0006] また、特許文献 4には、 Si (OR) で示されるケィ素化合物と、 CF (CF ) CH CH S [0006] Patent Document 4 discloses a silicon compound represented by Si (OR) and CF (CF) CH CH S
4 3 2 n 2 2 i COR1) で示されるケィ素化合物と、 R2CH OHで示されるアルコールと、蓚酸とを特4 3 2 n 2 2 i COR 1 ), an alcohol represented by R 2 CH OH, and oxalic acid.
3 2 3 2
定比率に含有する反応混合物を水の不存在下に温度 40〜180°Cで加熱することに よりポリシロキサンの溶液を生成させた塗布液が開示されて!/、る。この塗布液を基材 表面に塗布し、温度 80〜450°Cで熱硬化させることにより、 1. 28-1. 38の屈折率 と 90〜 115度の水接触角を有する被膜が形成されている。 Disclosed is a coating solution in which a polysiloxane solution is produced by heating a reaction mixture containing a constant ratio in the absence of water at a temperature of 40 to 180 ° C. By applying this coating solution to the surface of the substrate and thermosetting at a temperature of 80-450 ° C, a film having a refractive index of 1.28-1.38 and a water contact angle of 90-115 degrees is formed. Yes.
[0007] 特許文献 1:特開平 05— 105424号公報 [0007] Patent Document 1: Japanese Patent Laid-Open No. 05-105424
特許文献 2:特開平 06— 157076号公報 Patent Document 2: Japanese Patent Laid-Open No. 06-157076
特許文献 3:特開昭 61— 010043号公報 Patent Document 3: Japanese Patent Laid-Open No. 61-010043
特許文献 4:特開平 09— 208898号公報 Patent Document 4: Japanese Patent Laid-Open No. 09-208898
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0008] 上記のような各種表示装置等に用いられる反射防止膜は、近年、液晶やプラズマ などの表示装置の大型化、軽量化や薄型化が進む中、これに使用される反射防止 基材、特に反射防止フィルムは、軽量化や高透明化などの目的からフィルム厚を薄く する傾向にあり、熱によって受けるダメージが大きくなることが問題となっている。その ため、フィルムがダメージを受けない程度の低温処理で反射防止基材を得ることが可 能な比較的低温で硬化する熱硬化型の被膜形成用塗布液への要望が以前にも増 して望まれていた。し力もながら、上記のごとき従来の低屈折率被膜の硬化温度は、 必ずしも充分に低いものでなぐ硬化温度をさらに低めることが望まれている。 [0008] The antireflection film used in various display devices as described above is an antireflection base material used for display devices such as liquid crystals and plasmas that have recently become larger, lighter, and thinner. In particular, the antireflection film tends to reduce the thickness of the film for the purpose of weight reduction and high transparency, and there is a problem that damage caused by heat increases. For this reason, there has been an increasing demand for a thermosetting coating film-forming coating solution that can be cured at a relatively low temperature, which can obtain an antireflection substrate by a low-temperature treatment that does not damage the film. It was desired. However, it is desired that the curing temperature of the conventional low refractive index coating as described above is further lowered even if it is not sufficiently low.
[0009] さらに、上記の各種表示装置等に用いられる反射防止フィルムは、ハードコート付 きトリァセチノレセルロースフィルムやハードコート付きポリエチレンテレフタレートフィノレ ム等のフィルム基材の表面に、該基材よりも屈折率の低い被膜の形成により得られて いる。その場合、ハードコートの材質や、親水化処理などの表面処理の有無により、 低屈折率被膜を形成する基材フィルムの表面の水接触角は種々の大きさを有するこ とになるが、従来、水接触角の高い基材フィルム上に耐擦傷性の大きい高硬度の低 屈折率被膜を形成することは困難である。 [0009] Further, the antireflection film used in the various display devices described above is formed on the surface of a film substrate such as a hard coated triacetinole cellulose film or a hard coated polyethylene terephthalate finalene from the substrate. Is also obtained by forming a film having a low refractive index. In this case, the water contact angle on the surface of the base film on which the low refractive index film is formed may have various sizes depending on the material of the hard coat and the presence or absence of a surface treatment such as a hydrophilic treatment. However, conventionally, it has been difficult to form a high hardness, low refractive index film having high scratch resistance on a substrate film having a high water contact angle.
力、くして、本発明の目的は、水接触角が高い基材上でも比較的低い温度において 充分に硬化し、高光透過性(高透明性)、高硬度の耐擦傷性に優れる低屈折率を有 する被膜を形成できる低屈折率被膜形成用塗布液、その製造方法、さらに、該低屈 折率被膜形成用塗布液から得られる被膜、及び該被膜を使用する反射防止材を提 供することにある。 Therefore, the object of the present invention is to sufficiently cure even at a relatively low temperature even on a substrate having a high water contact angle, and to have a low refractive index excellent in high light transmission (high transparency), high hardness and scratch resistance. A coating solution for forming a low refractive index film capable of forming a film having a low refractive index, a method for producing the same, a film obtained from the coating liquid for forming a low refractive index film, and an antireflection material using the film. It is in.
課題を解決するための手段 Means for solving the problem
[0010] 本発明者らは、上記目的を達成するために鋭意研究した結果、含フッ素有機基が 結合したケィ素原子を有するポリシロキサン (A)と、炭素数が 9〜20の長鎖ァミン化 合物 (B)と、有機溶媒 (C)と、を含有する塗布液から得られる被膜が、 90度を超える ような水接触角が高い基材上でも低い温度で硬化し、高光透過性、高硬度の耐擦傷 性に優れる低屈折率を有することを見出した。 [0010] As a result of intensive studies to achieve the above object, the present inventors have found that a polysiloxane (A) having a silicon atom to which a fluorine-containing organic group is bonded, and a long-chain amine having 9 to 20 carbon atoms. The film obtained from the coating solution containing the compound (B) and the organic solvent (C) is cured at a low temperature even on a substrate having a high water contact angle exceeding 90 degrees, and has high light transmittance. The present inventors have found that it has a low refractive index with excellent hardness and excellent scratch resistance.
本発明にお!/、て、上記塗布液から形成される被膜が何故に上記の優れた特性を 有するかのメカニズムについては必ずしも明らかではないが、本発明の塗布液に含 有されるポリシロキサン (A)が、含フッ素有機基を有しない場合には、低い屈折率を 有する被膜が得られない。また、炭素数が 9〜20の長鎖ァミン化合物 (B)は、比較的 低い温度で硬化し、高硬度の耐擦傷性に優れた被膜を与える。しかし、ァミン化合物 (B)の炭素数が 9より小さい場合には、 90度を超えるような水接触角が高い表面のフ イルム基材上で充分な耐擦傷性が得られない場合があり、また、炭素数が 20を超え る場合には、 90度を超えるような水接触角が高い表面のフィルム基材上で充分な成 膜性が得られない場合があり、いずれも本発明の目的を達成できない場合が生じる。 In the present invention, the mechanism of why the film formed from the coating solution has the above-mentioned excellent properties is not necessarily clear, but the polysiloxane contained in the coating solution of the present invention is not necessarily clear. When (A) does not have a fluorine-containing organic group, a film having a low refractive index cannot be obtained. Further, the long-chain amin compound (B) having 9 to 20 carbon atoms is cured at a relatively low temperature, and gives a coating film having high hardness and excellent scratch resistance. However, if the number of carbon atoms of the amine compound (B) is smaller than 9, sufficient scratch resistance may not be obtained on a surface film substrate having a high water contact angle exceeding 90 degrees. In addition, when the number of carbons exceeds 20, sufficient film forming properties may not be obtained on a film substrate having a surface with a high water contact angle exceeding 90 degrees. May not be achieved.
[0011] 力、くして、本発明は以下を特徴とする要旨を有するものである。 [0011] In summary, the present invention has the gist characterized by the following.
(1)含フッ素有機基が結合したケィ素原子を有するポリシロキサン (A)と、炭素数が 9 〜20の長鎖ァミン化合物(B)とを含有し、それらが有機溶媒 (C)に溶解されてなるこ とを特徴とする低屈折率被膜形成用塗布液。 (1) Contains a polysiloxane (A) having a silicon atom to which a fluorine-containing organic group is bonded, and a long-chain amine compound (B) having 9 to 20 carbon atoms, which are dissolved in an organic solvent (C). A coating solution for forming a low refractive index film, characterized in that
(2)ポリシロキサン (A)が、その全ケィ素原子に対し、含フッ素有機基が結合したケィ 素原子を 5〜40モル%を有する上記(1)に記載の塗布液。 (3)長鎖ァミン化合物(B)が、直鎖状の脂肪族一級アミン若しくは二級ァミン、又は 脂環構造を有する脂肪族ァミンである上記(1)又は(2)に記載の塗布液。 (2) The coating solution according to the above (1), wherein the polysiloxane (A) has 5 to 40 mol% of silicon atoms having fluorine-containing organic groups bonded to all the silicon atoms. (3) The coating solution according to (1) or (2), wherein the long chain amine compound (B) is a linear aliphatic primary amine or secondary amine, or an aliphatic amine having an alicyclic structure.
(4)有機溶媒(C)が、炭素数が 1〜6のアルコール及び炭素数が 3〜; 10のグリコール エーテルからなる群から選ばれる少なくとも 1種からなる上記(1)〜(3)のいずれかに 記載の塗布液。 (4) Any of (1) to (3) above, wherein the organic solvent (C) comprises at least one selected from the group consisting of alcohols having 1 to 6 carbon atoms and 3 to carbon atoms; glycol ethers having 10 carbon atoms The coating liquid according to Crab.
(5)ポリシロキサン (A)がその有するケィ素原子の合計量を二酸化ケイ素に換算して 0. ;!〜 15質量%含有され、長鎖ァミン化合物(B)がポリシロキサン (A)のケィ素原子 の合計量の 1モルに対して 0· 01—0. 2モル含有される上記(1)〜(4)のいずれか に記載の塗布液。 (5) Polysiloxane (A) contains a total amount of silicon atoms of 0.;! To 15% by mass in terms of silicon dioxide, and the long chain amine compound (B) is a key of polysiloxane (A). The coating solution according to any one of the above (1) to (4), which is contained in an amount of 0.01 mol to 0.2 mol per mol of the total amount of elementary atoms.
(6)さらに、式(1)で表されるケィ素化合物(D)が含有される上記(1)〜(5)の!/、ずれ かに記載の塗布液。 (6) The coating solution according to any one of (1) to (5) above, further containing a silicon compound (D) represented by the formula (1).
(式中、 R2、 R3及び R4はそれぞれ独立に水素原子又は炭素数 1〜5の飽和炭化 水素基を表し、 nは 2以上の整数を表す。 ) (Where R 2 , R 3 and R 4 each independently represent a hydrogen atom or a saturated hydrocarbon group having 1 to 5 carbon atoms, and n represents an integer of 2 or more. )
(7)上記(1)〜(6)のいずれかに記載の塗布液を硬化して得られる低屈折率被膜。 (7) A low refractive index film obtained by curing the coating solution according to any one of (1) to (6) above.
(8)上記(7)に記載の低屈折率被膜が、より高い屈折率を有する基材の表面上に形 成された反射防止材。 (8) An antireflection material, wherein the low refractive index film according to (7) is formed on the surface of a substrate having a higher refractive index.
(9)含フッ素有機基が結合したケィ素原子を有するアルコキシシランを 5〜40モル% 含むアルコキシシランの濃度が、該アルコキシシランの全ケィ素原子を二酸化ケイ素 に換算して有機溶媒中 4〜; 15質量%である溶液を、上記アルコキシシランの全アル コキシド基の 1モルに対して 0. 2〜2モルの蓚酸の存在下に縮重合してポリシロキサ ン (A)の溶液を得る工程と、得られたポリシロキサン (A)の溶液に対し、炭素数が 9〜 20の長鎖ァミン化合物 (B)と有機溶媒 (C)の混合溶液を混合する工程と、を含むこ とを特徴とする低屈折率被膜形成用塗布液の製造方法。 (9) The concentration of the alkoxysilane containing 5 to 40 mol% of alkoxysilane having a silicon atom bonded with a fluorine-containing organic group is 4 to 4 in an organic solvent by converting all the silicon atoms of the alkoxysilane to silicon dioxide. A step of polycondensation of a solution of 15% by mass in the presence of 0.2 to 2 mol of oxalic acid with respect to 1 mol of all alkoxide groups of the alkoxysilane to obtain a solution of polysiloxane (A); And a step of mixing a mixed solution of a long chain amine compound (B) having 9 to 20 carbon atoms and an organic solvent (C) with the obtained polysiloxane (A) solution. A method for producing a coating solution for forming a low refractive index film.
発明の効果 The invention's effect
[0012] 本発明によれば、水接触角が高!/、基材上でも比較的低!/、温度にお!/、て充分に硬 化し、高光透過性 (高透明性)、高硬度の耐擦傷性に優れる低屈折率を有する被膜 の被膜形成用塗布液、その効率的な製造方法が提供される。また、本発明によれば 、該塗布液から得られる高硬度の耐擦傷性に優れる低屈折率被膜、及び該被膜を 使用する反射防止材が提供される。 [0012] According to the present invention, the water contact angle is high! / Relatively low even on the substrate! / Temperature! / Sufficiently hardened, high light transmission (high transparency), high hardness A coating solution for forming a coating film having a low refractive index excellent in scratch resistance and an efficient production method thereof are provided. In addition, according to the present invention, there are provided a low refractive index coating film obtained from the coating solution and having high hardness and excellent scratch resistance, and an antireflection material using the coating film.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0013] 以下に本発明についてさらに詳細に説明する。 [0013] The present invention is described in further detail below.
<ポリシロキサン(A) > <Polysiloxane (A)>
本発明の低屈折率被膜形成用塗布液 (以下、単に、被膜形成用塗布液、又は塗 布液とも言う。 )に含有される含フッ素有機基が結合したケィ素原子を主骨格中に有 するポリシロキサン (A) (以下、単に、ポリシロキサン (A)とも言う。)は、主骨格中のケ ィ素原子に結合し、フッ素原子で置換された有機基 (本発明では、含フッ素有機基と いう。)を有するポリシロキサン、換言すると、フッ素原子で置換された有機側鎖がケィ 素原子に結合した部位を有するポリシロキサンである。 The main skeleton has a key atom to which fluorine-containing organic groups contained in the coating solution for forming a low refractive index film of the present invention (hereinafter also simply referred to as a coating solution for forming a film or a coating solution) is bonded. The polysiloxane (A) (hereinafter also simply referred to as polysiloxane (A)) is an organic group bonded to a carbon atom in the main skeleton and substituted with a fluorine atom (in the present invention, a fluorine-containing organic compound). A polysiloxane having a group in which an organic side chain substituted with a fluorine atom is bonded to a carbon atom.
上記の含フッ素有機基としては、一部又は全部がフッ素で置換された有機基、通常 は、一部の水素原子がフッ素原子で置換されたアルキル基や一部の水素原子がフッ 素原子で置換されたエーテル結合を含むアルキル基などであることが多!/、。含フッ素 有機基が有するフッ素原子の数は特に限定されない。 As the above-mentioned fluorine-containing organic group, an organic group in which part or all is substituted with fluorine, usually an alkyl group in which some hydrogen atoms are substituted with fluorine atoms, or some hydrogen atoms are fluorine atoms. Often it is an alkyl group containing a substituted ether bond! The number of fluorine atoms that the fluorine-containing organic group has is not particularly limited.
[0014] 含フッ素有機基の炭素数が 12を超える場合は、後記する有機溶媒 (C)への溶解 性が不充分となる場合がある。そのため、炭素数が 3〜; 12の有機基が好ましい。より 好ましくは炭素数が 3から 10である。含フッ素有機基としては、例えば、トリフルォロプ 口ピル基、トリデカフルォロォクチル基、ヘプタデカフルォロデシル基、ペンタフルォ 口フエニルプロピル基等が挙げられる力 これに限定されるものではなレ、。 [0014] When the carbon number of the fluorine-containing organic group exceeds 12, the solubility in an organic solvent (C) described later may be insufficient. Therefore, an organic group having 3 to 12 carbon atoms is preferred. More preferably, it has 3 to 10 carbon atoms. Examples of the fluorine-containing organic group include, but are not limited to, a trifluoropropyl group, a tridecafluorooctyl group, a heptadecafluorodecyl group, and a pentafluorophenylpropyl group. ,.
含フッ素有機基の中でも、パーフルォロアルキル基を末端に有し、かつ該基に炭化 水素アルキレン基が結合した好ましくは炭素数が 3〜; 15の基は、透明性の高い被膜 を得易いので好適である。その好ましい具体例として、トリフルォロプロピル基、トリデ 力フルォロォクチル基、ヘプタデカフルォロデシル基等が挙げられる。ポリシロキサン (A)は、上記の如き含フッ素有機基を 1種有していてもよいし、複数種有していてもよ い。 Among the fluorine-containing organic groups, a group having a perfluoroalkyl group at the end and having a hydrocarbon alkylene group bonded to the group, preferably having 3 to 15 carbon atoms, provides a highly transparent coating. Since it is easy, it is suitable. Preferred examples thereof include trifluoropropyl group, tride Examples thereof include a strong fluoroctyl group and a heptadecafluorodecyl group. The polysiloxane (A) may have one or more types of fluorine-containing organic groups as described above.
[0015] ポリシロキサン (A)は、塗布液中で均質な溶液を形成する状態であれば特に限定 されない。特に、上記した含フッ素有機基が結合したケィ素原子力 ポリシロキサン( A)の全ケィ素原子中の 5〜40モル%である場合、水の接触角が 90度以上の被膜 が得られやすぐ均質なポリシロキサン (A)の溶液を得られやすいので好ましい。さら に、含フッ素有機基を結合したケィ素原子が、ポリシロキサン (A)の全ケィ素原子中 の 10〜40モル%である場合、反射率をより低下できるため好ましい。また、含フッ素 有機基を結合したケィ素原子力 ポリシロキサン (A)の全ケィ素原子中の 5〜25モル %である場合は、耐擦傷性をより高くできるために好ましい。 [0015] The polysiloxane (A) is not particularly limited as long as it forms a homogeneous solution in the coating solution. In particular, when it is 5 to 40 mol% of all the silicon atoms of the above-described fluorine-containing organic group bonded with the fluorine-containing organic group, a film having a water contact angle of 90 degrees or more can be obtained immediately. This is preferable because a homogeneous polysiloxane (A) solution can be easily obtained. In addition, it is preferable that the number of silicon atoms to which fluorine-containing organic groups are bonded is 10 to 40 mol% of all the silicon atoms of polysiloxane (A) because the reflectance can be further reduced. Further, when it is 5 to 25 mol% in all the silicon atoms of the carbon atomic polysiloxane (A) to which the fluorine-containing organic group is bonded, it is preferable because the scratch resistance can be further improved.
上記の理由を総合すると、含フッ素有機基を結合したケィ素原子は、ポリシロキサン (A)の全ケィ素原子中の 10〜25モル0 /0であるのが特に好ましい。 To sum up the above reasons, Kei hydrogen atom bonded to a fluorine-containing organic group, particularly preferably 10 to 25 mole 0/0 of the total Kei atom of the polysiloxane (A).
[0016] 含フッ素有機基を持つポリシロキサン (A)を得る方法は特に限定されない。一般的 には、上記した含フッ素有機基を有するアルコキシシラン、又は該アルコキシシランと それ以外のアルコキシシランとを縮重合して得られる。なかでも、含フッ素有機基を持 つアルコキシシランとテトラアルコキシシラン、さらに必要に応じて前記以外のアルコ キシシラン (以下、その他のアルコキシシランともいう。)とを縮重合する場合、安定で 均質なポリシロキサン (A)の溶液が得られ易いので好まし!/、。 [0016] The method for obtaining the polysiloxane (A) having a fluorine-containing organic group is not particularly limited. In general, it is obtained by condensation polymerization of the above-mentioned alkoxysilane having a fluorine-containing organic group, or the alkoxysilane and another alkoxysilane. In particular, when polycondensing an alkoxysilane having a fluorine-containing organic group, a tetraalkoxysilane, and, if necessary, an alkoxysilane other than the above (hereinafter also referred to as other alkoxysilane), a stable and homogeneous polysilane is used. It is preferable because a solution of siloxane (A) is easily obtained!
[0017] 上記含フッ素有機基を持つアルコキシシランとしては、下記の式(2)で表されるァ ルコキシシランが挙げられる。式中、 R1は含フッ素有機基であり、 R2は炭素数 1〜5の 炭化水素基である。 [0017] Examples of the alkoxysilane having a fluorine-containing organic group include alkoxysilanes represented by the following formula (2). In the formula, R 1 is a fluorine-containing organic group, and R 2 is a hydrocarbon group having 1 to 5 carbon atoms.
[化 2] 力、かるアルコキシシランの好まし!/、具体例としては、トリフルォロプロピルトリメトキシ シシラン、ヘプタデカフルォロデシルトリエトキシシラン等が挙げられる。 また、含フッ素有機基を持つアルコキシシランと縮重合されるテトラアルコキシシラン の具体例としては、テトラメトキシシラン、テトラエトキシシラン、テトラプロボキシシラン 、テトライソプロボキシシラン、テトラブトキシシラン等が挙げられる。テトラアルコキシシ ランは一種単独で使用してもよいし、複数種を併用することもできる。 [Chemical 2] Preferable alkoxy silane! /, For example, trifluoropropyltrimethoxy Examples include silane, heptadecafluorodecyltriethoxysilane, and the like. Specific examples of tetraalkoxysilanes that are polycondensated with alkoxysilanes having fluorine-containing organic groups include tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, and tetrabutoxysilane. . Tetraalkoxysilane may be used alone or in combination of two or more.
[0018] また、その他のアルコキシシランは、含フッ素有機基以外の有機基及び/又は水 素原子がケィ素原子に結合したアルコキシシランである。このような、その他のアルコ キシシランの具体例は以下に挙げられる。トリメトキシシラン、トリエトキシシラン、メチ ルトリメトキシシラン、メチルトリエトキシシラン、ェチルトリメトキシシラン、ェチルトリエト キシシラン、プロピルトリメトキシシラン、プロピルトリエトキシシラン、ブチルトリメトキシ シラン、ブチノレトリエトキシシラン、ペンチノレトリメトキシシラン、ペンチノレトリエトキシシ ン、ォクチルトリエトキシシラン、ドデシルトリメトキシシラン、ドデシルトリエトキシシラン 、へキサデシルトリメトキシシラン、へキサデシルトリエトキシシラン、ォクタデシルトリメ トキシシラン、ォクタデシルトリエトキシシラン、フエニルトリメトキシシラン、フエニルトリ エトキシシラン、ビュルトリメトキシシラン、ビュルトリエトキシシラン、 Ίーァミノプロピル トリメトキシシラン、 Ί—ァミノプロピルトリエトキシシラン、 Ί—グリシドキシプロピルトリ メトキシシラン、 Ίーグリシドキシプロピノレトリエトキシシラン、 Ίーメタクリロキシプロピ [0018] The other alkoxysilane is an alkoxysilane in which an organic group other than a fluorine-containing organic group and / or a hydrogen atom is bonded to a silicon atom. Specific examples of such other alkoxysilanes are listed below. Trimethoxysilane, Triethoxysilane, Methyltrimethoxysilane, Methyltriethoxysilane, Ethyltrimethoxysilane, Ethyltriethoxysilane, Propyltrimethoxysilane, Propyltriethoxysilane, Butyltrimethoxysilane, Butinotritriethoxysilane, Pentino Retrimethoxysilane, pentinotritriethoxysilane, octyltriethoxysilane, dodecyltrimethoxysilane, dodecyltriethoxysilane, hexadecyltrimethoxysilane, hexadecyltriethoxysilane, octadecyltrimethoxysilane, octadecyl triethoxysilane, phenylalanine trimethoxysilane, Fuenirutori silane, Bulle trimethoxysilane, Bulle triethoxysilane, I Aminopuropiru Torimetoki Silane, Ί - § amino propyl triethoxysilane, Ί - glycidoxypropyltrimethoxysilane, I over-glycidoxy propyl Honoré triethoxysilane, I over methacryloxy propyl
その他のアルコキシシランは一種単独で使用してもよ!/、し、複数種を併用することも できる。 Other alkoxysilanes may be used alone or in combination of two or more.
[0019] ポリシロキサン (Α)を得るために用いる、含フッ素有機基を持つアルコキシシランの 使用量は、ポリシロキサン (Α)が有機溶媒 (C)中で均質な溶液状態であり、本発明 の効果を損なわない限りにおいて限定されない。なかでも、含フッ素有機基を持つァ ルコキシシランが、全アルコキシシランの 5〜40モル%である場合、水の接触角が 90 度以上の被膜が得られやすぐ均質なポリシロキサン (A)の溶液を得られやすいの で好ましい。また、含フッ素有機基を持つアルコキシシラン力 全アルコキシシランの 10〜40モル%である場合、反射率をより低下できるため好ましい。また、含フッ素有 機基を持つアルコキシシランが、全アルコキシシランの 5〜 25モル%である場合は、 耐擦傷性をより高くできるため好ましい。 [0019] The amount of the alkoxysilane having a fluorine-containing organic group used for obtaining the polysiloxane (Α) is such that the polysiloxane (Α) is in a homogeneous solution state in the organic solvent (C). It is not limited as long as the effect is not impaired. In particular, when the alkoxysilane having a fluorine-containing organic group is 5 to 40 mol% of the total alkoxysilane, the contact angle of water is 90%. It is preferable because a coating of higher degree can be obtained and a homogeneous polysiloxane (A) solution is easily obtained. Moreover, the alkoxysilane force having a fluorine-containing organic group is preferably 10 to 40 mol% of the total alkoxysilane because the reflectance can be further reduced. Moreover, it is preferable that the alkoxysilane having a fluorine-containing organic group is 5 to 25 mol% of the total alkoxysilane because the scratch resistance can be further improved.
上記の理由を総合すると、含フッ素有機基を持つアルコキシシランは、全アルコキ シシランの 10〜25モル0 /0であるのが特に好ましい。 To sum up the above reasons, an alkoxysilane having a fluorine-containing organic group, particularly preferably 10 to 25 mole 0/0 of the total alkoxy Shishiran.
[0020] 含フッ素有機基を有するポリシロキサン (A)を得る方法としては、例えば、含フッ素 有機基を持つアルコキシシランと、必要に応じてテトラアルコキシシラン、及びその他 のアルコキシシランの有機溶液を蓚酸の存在下に加熱して重縮合する方法が挙げら れる。具体的には、予め、アルコールに蓚酸を加えて蓚酸のアルコール溶液とした後 、該溶液を加熱した状態で、上記の各種のアルコキシシランを混合する方法である。 蓚酸の存在量は、使用するアルコキシシランが有する全アルコキシ基の 1モルに対 し、好ましくは 0. 2〜2モルとされる。上記加熱は、液温が好ましくは 0〜; 180°Cで行う ことができ、また、液の蒸発、揮散などが起こらないように、好ましくは、還流管を備え 付けた容器中の還流下で数十分力 十数時間行われる。 [0020] As a method for obtaining the polysiloxane (A) having a fluorine-containing organic group, for example, an alkoxysilane having a fluorine-containing organic group and, if necessary, an organic solution of tetraalkoxysilane and other alkoxysilanes are oxalic acid. And polycondensation by heating in the presence of. Specifically, after adding succinic acid to alcohol in advance to make an alcohol solution of succinic acid, the above various alkoxysilanes are mixed while the solution is heated. The amount of succinic acid present is preferably 0.2 to 2 moles per mole of all alkoxy groups of the alkoxysilane used. The heating can be performed at a liquid temperature of preferably 0 to 180 ° C, and preferably under reflux in a vessel equipped with a reflux pipe so that the liquid does not evaporate or volatilize. Dozens of tens of thousands of hours.
[0021] 上記含フッ素有機基を有するポリシロキサン (A)を得る場合、アルコキシシランを複 数種用いる場合は、アルコキシシランを予め混合した混合物として使用してもよいし、 複数種のアルコキシシランを順次反応系に添加してもよい。 [0021] In the case of obtaining the polysiloxane (A) having a fluorine-containing organic group, when a plurality of alkoxysilanes are used, a mixture in which alkoxysilanes are mixed in advance may be used, or a plurality of types of alkoxysilanes may be used. You may add to a reaction system one by one.
アルコキシシランを縮重合する際には、有機溶媒中におけるアルコキシシランの全 ケィ素原子を酸化物に換算した濃度 (以下、 SiO換算濃度という。)が、好ましくは 2 When the alkoxysilane is polycondensed, the concentration of all the alkoxysilane atoms in the organic solvent converted to oxide (hereinafter referred to as the SiO equivalent concentration) is preferably 2
2 2
0質量%以下、特に好ましくは 4〜; 15質量%の範囲で加熱されることが好適である。 このような濃度範囲を選択することにより、ゲルの生成を抑え、均質なポリシロキサン( A)の溶 ί夜を得ること力 Sできる。 It is suitable to heat in the range of 0% by mass or less, particularly preferably 4 to 15% by mass. By selecting such a concentration range, it is possible to suppress gel formation and obtain a homogeneous polysiloxane (A) solution night.
[0022] 上記アルコキシシランを重縮合する際に用いられる有機溶媒 (以下、重合溶媒とも 言う)は、アルコキシシランを溶解するものであれば特に限定されない。一般的には、 アルコキシシランの重縮合反応によりアルコールが生成するため、アルコール類ゃァ ルコール類と相溶性の良好な有機溶媒が用いられる。特に、アルコール類、グリコー ノレ類、又はダリコールエーテル類が好ましい。このような重合溶媒の具体例としては、 メタノーノレ、エタノーノレ、プロパノーノレ、 n—ブタノ一ノレなどのァノレコーノレ、エチレング リコーノレモノメチノレエーテノレ、エチレングリコーノレモノェチノレエーテノレ、ジエチレング リコーノレモノメチノレエーテノレ、ジエチレングリコーノレモノェチノレエーテノレなどのグリコ ールエーテルなどが挙げられる。上記の有機溶媒は複数種混合して用いてもょレ、。 [0022] The organic solvent used for polycondensation of the alkoxysilane (hereinafter also referred to as a polymerization solvent) is not particularly limited as long as it dissolves the alkoxysilane. In general, since an alcohol is produced by a polycondensation reaction of alkoxysilane, an organic solvent having good compatibility with alcohols and alcohols is used. In particular, alcohols, glyco Nores or dallicol ethers are preferred. Specific examples of such a polymerization solvent include methanol, ethanol, propanol, n-butanol, etc. Examples thereof include glycol ethers such as Noleyatenore and Diethyleneglycolenomethinoretinoetenore. The above organic solvents can be used in combination.
[0023] また、本発明において、含フッ素有機基を有するポリシロキサン (A)は、上記した方 法で得られた溶液をそのままポリシロキサン (A)の溶液としてもよいし、必要に応じて 、上記した方法で得られた溶液を、濃縮したり、溶媒を加えて希釈したり又は他の溶 媒で置換して、ポリシロキサン (A)の溶液としてもよ!/、。 In the present invention, for the polysiloxane (A) having a fluorine-containing organic group, the solution obtained by the above-mentioned method may be used as it is as the polysiloxane (A) solution, and if necessary, The solution obtained by the above method may be concentrated, diluted by adding a solvent, or substituted with another solvent to obtain a polysiloxane (A) solution! /.
他の溶媒で置換する場合、その溶媒 (以下、置換溶媒ともいう。)は重縮合に用い たと同じ溶媒でもよいし、別の溶媒でもよい。この溶媒は、ポリシロキサン (A)が均一 に溶解する限りにおいて特に限定されず、一種でも複数種でも任意に選択して用い ること力 Sでさる。 When substituting with another solvent, the solvent (hereinafter, also referred to as “substitution solvent”) may be the same solvent used for polycondensation or may be another solvent. This solvent is not particularly limited as long as the polysiloxane (A) is uniformly dissolved, and it can be selected with one or more kinds and used with a force S.
[0024] 上記置換溶媒の具体例としては、メタノール、エタノール、イソプロパノール、ブタノ 一ノレ、ジアセトンアルコールなどのアルコール類;アセトン、メチルェチルケトン、メチ ノレイソブチルケトンなどのケトン類;エチレングリコーノレ、プロピレングリコーノレ、へキシ レングリコーノレなどのグリコーノレ類;メチノレセロソノレブ、ェチノレセロソノレブ、ブチノレセロ ソノレブ、ェチノレカノレビトーノレ、ブチノレカノレビトーノレ、ジエチレングリコーノレモノメチノレ エーテノレ、プロピレングリコーノレモノメチノレエーテノレ、プロピレングリコーノレモノブチノレ エーテルなどのグリコールエーテル;酢酸メチルエステル、酢酸ェチルエステル、乳 酸ェチルエステルなどのエステル類などが挙げられる。 [0024] Specific examples of the substitution solvent include alcohols such as methanol, ethanol, isopropanol, butanol, and diacetone alcohol; ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ethylene glycol Glyconoles such as propylene glycolenole, hexylene glycolenole; methinorecero sonoleb, ethinorecero sonoleb, butinorecello sonoreb, ethinorecanorebitonore, butinorecanolebitonore, diethyleneglycolenomonoethenore, propylene Examples include glycol ethers such as glyconomonomethinoleethenole and propylene glycolenomonomonobutyl ether; esters such as acetic acid methyl ester, acetic acid ethyl ester, and lactic acid ethyl ester.
[0025] <長鎖ァミン化合物(B)〉 <Long-Chain Amine Compound (B)>
本発明の塗布液に含有される、炭素数が 9〜20の長鎖ァミン化合物 (B) (以下、長 鎖ァミン化合物(B)とも言う。)は、炭素数が 9〜20のモノアミン化合物である。長鎖ァ ミン化合物 (B)は、脂肪族ァミンが好ましぐ脂環構造を有していてもよい。長鎖ァミン 化合物(B)の炭素数が 9以上の場合、 90度を超えるような水の接触角が高い表面の フィルム基材上でも充分な成膜性が得られ易い。炭素数は 10以上が好ましい。他方 、炭素数が 20を超える場合には、水の接触角が高い表面のフィルム基材上で充分 な塗布性が得られ難い場合が生ずる。なかでも、炭素数は 18以下が好ましい。 The long-chain amin compound (B) having 9 to 20 carbon atoms (hereinafter also referred to as long-chain ammine compound (B)) contained in the coating liquid of the present invention is a monoamine compound having 9 to 20 carbon atoms. is there. The long chain amine compound (B) may have an alicyclic structure that is preferred by aliphatic amines. When the long chain amine compound (B) has 9 or more carbon atoms, sufficient film formability is easily obtained even on a film substrate having a surface with a high water contact angle exceeding 90 degrees. The number of carbon atoms is preferably 10 or more. On the other hand, when the number of carbon atoms exceeds 20, it is sufficient on a film substrate with a surface with a high water contact angle. In some cases, it is difficult to obtain a good coatability. Of these, the carbon number is preferably 18 or less.
長鎖ァミン化合物(B)は、一級ァミン、二級アミン又は三級ァミンのいずれでもよい The long chain amine compound (B) may be any of primary amine, secondary amine or tertiary amine.
。それぞれの具体例を以下に挙げるが、これに限定されるものではない。 . Specific examples of each are listed below, but are not limited thereto.
[0026] 一級ァミンとしては、 CH (CH ) NH、 CH (CH ) NH、 CH (CH ) NH、 C [0026] Primary amines include CH (CH) NH, CH (CH) NH, CH (CH) NH, C
3 2 8 2 3 2 9 2 3 2 10 2 3 2 8 2 3 2 9 2 3 2 10 2
H (CH ) NH、 CH (CH ) NH、 CH (CH ) NH、 CH (CH ) NH、 CHH (CH) NH, CH (CH) NH, CH (CH) NH, CH (CH) NH, CH
3 2 11 2 3 2 12 2 3 2 13 2 3 2 14 2 33 2 11 2 3 2 12 2 3 2 13 2 3 2 14 2 3
(CH ) NH、 CH (CH ) NH、 CH (CH ) NH、 CH (CH ) NH、 CH (C(CH) NH, CH (CH) NH, CH (CH) NH, CH (CH) NH, CH (C
2 15 2 3 2 16 2 3 2 17 2 3 2 18 2 32 15 2 3 2 16 2 3 2 17 2 3 2 18 2 3
H ) NH、等の直鎖状ァミン; (CH ) CH(CH ) NH、 CH (CH ) CH(CH )NH) NH, etc. linear amines; (CH) CH (CH) NH, CH (CH) CH (CH) N
2 19 2 3 2 2 6 2 3 2 6 32 19 2 3 2 2 6 2 3 2 6 3
H、 CH (CH ) CH(CH )NH、 CH (CH ) CH(CH )NH、 CH (CH ) CHH, CH (CH) CH (CH) NH, CH (CH) CH (CH) NH, CH (CH) CH
2 3 2 8 3 2 3 2 10 3 2 3 2 112 3 2 8 3 2 3 2 10 3 2 3 2 11
(CH )NH、 CH (CH ) CH(CH )NH等の分岐ァミンが挙げられる。 Examples thereof include branched amines such as (CH 2) NH and CH (CH 2) CH (CH 2) NH.
3 2 3 2 16 3 2 3 2 3 2 16 3 2
[0027] 二級ァミンとしては、 CH (CH ) NHCH、 CH (CH ) NHCH、 CH (CH ) N [0027] Secondary amines include CH (CH) NHCH, CH (CH) NHCH, CH (CH) N
3 2 7 3 3 2 8 3 3 2 9 3 2 7 3 3 2 8 3 3 2 9
HCH、 CH (CH ) NHCH、 CH (CH ) NHCH、 CH (CH ) NHCH、 CHCH, CH (CH) NHCH, CH (CH) NHCH, CH (CH) NHCH, C
3 3 2 10 3 3 2 11 3 3 2 12 33 3 2 10 3 3 2 11 3 3 2 12 3
H (CH ) NHCH、 CH (CH ) NHCH、 CH (CH ) NHCH、 CH (CH )H (CH) NHCH, CH (CH) NHCH, CH (CH) NHCH, CH (CH)
3 2 13 3 3 2 14 3 3 2 15 3 3 2 13 2 13 3 3 2 14 3 3 2 15 3 3 2 1
NHCH、 CH (CH ) NHCH、 CH (CH ) NHCH、 CH (CH ) NHCH CNHCH, CH (CH) NHCH, CH (CH) NHCH, CH (CH) NHCH C
6 3 3 2 17 3 3 2 18 3 3 2 6 26 3 3 2 17 3 3 2 18 3 3 2 6 2
H、 CH (CH ) NHCH CH、 CH (CH ) NHCH CH、 CH (CH ) NHCH CH, CH (CH) NHCH CH, CH (CH) NHCH CH, CH (CH) NHCH C
3 3 2 7 2 3 3 2 8 2 3 3 2 9 23 3 2 7 2 3 3 2 8 2 3 3 2 9 2
H、 CH (CH ) NHCH CH、 CH (CH ) NHCH CH、 CH (CH ) NHCHH, CH (CH) NHCH CH, CH (CH) NHCH CH, CH (CH) NHCH
3 3 2 10 2 3 3 2 11 2 3 3 2 123 3 2 10 2 3 3 2 11 2 3 3 2 12
CH、 CH (CH ) NHCH CH、 CH (CH ) NHCH CH、 CH (CH ) NHCH, CH (CH) NHCH CH, CH (CH) NHCH CH, CH (CH) NH
2 3 3 2 13 2 3 3 2 14 2 3 3 2 152 3 3 2 13 2 3 3 2 14 2 3 3 2 15
CH CH、 CH (CH ) NHCH CH、 CH (CH ) NHCH CH、等が挙げられ CH CH, CH (CH) NHCH CH, CH (CH) NHCH CH, etc.
2 3 3 2 16 2 3 3 2 17 2 3 2 3 3 2 16 2 3 3 2 17 2 3
[0028] 三級ァミンとしては、 CH (CH ) N(CH ) 、 CH (CH ) N(CH ) 、 CH (CH ) [0028] As tertiary amines, CH (CH) N (CH), CH (CH) N (CH), CH (CH)
3 2 6 3 2 3 2 7 3 2 3 2 8 3 2 6 3 2 3 2 7 3 2 3 2 8
N(CH ) 、 CH (CH ) N(CH ) 、 CH (CH ) N(CH ) 、 CH (CH ) N(CHN (CH), CH (CH) N (CH), CH (CH) N (CH), CH (CH) N (CH
3 2 3 2 9 3 2 3 2 10 3 2 3 2 11 33 2 3 2 9 3 2 3 2 10 3 2 3 2 11 3
) 、 CH (CH ) N(CH ) 、 CH (CH ) N(CH ) 、 CH (CH ) N(CH ) 、 CH), CH (CH) N (CH), CH (CH) N (CH), CH (CH) N (CH), CH
2 3 2 12 3 2 3 2 13 3 2 3 2 14 3 22 3 2 12 3 2 3 2 13 3 2 3 2 14 3 2
(CH ) N(CH ) 、 CH (CH ) N(CH ) 、 CH (CH ) N(CH ) 、 CH (CH )(CH) N (CH), CH (CH) N (CH), CH (CH) N (CH), CH (CH)
3 2 15 3 2 3 2 16 3 2 3 2 17 3 2 3 23 2 15 3 2 3 2 16 3 2 3 2 17 3 2 3 2
N(CH CH ) 、 CH (CH ) N(CH CH ) 、 CH (CH ) N(CH CH ) 、 CH (CN (CH CH), CH (CH) N (CH CH), CH (CH) N (CH CH), CH (C
4 2 3 2 3 2 5 2 3 2 3 2 6 2 3 2 34 2 3 2 3 2 5 2 3 2 3 2 6 2 3 2 3
H ) N(CH CH ) 、 CH (CH ) N(CH CH ) 、 CH (CH ) N(CH CH ) 、 CHH) N (CH CH), CH (CH) N (CH CH), CH (CH) N (CH CH), CH
2 7 2 3 2 3 2 8 2 3 2 3 2 9 2 3 22 7 2 3 2 3 2 8 2 3 2 3 2 9 2 3 2
(CH ) N(CH CH ) 、 CH (CH ) N(CH CH ) 、 CH (CH ) N(CH CH )(CH) N (CH CH), CH (CH) N (CH CH), CH (CH) N (CH CH)
3 2 10 2 3 2 3 2 11 2 3 2 3 2 12 2 33 2 10 2 3 2 3 2 11 2 3 2 3 2 12 2 3
、 CH (CH ) N(CH CH ) 、 CH (CH ) N(CH CH ) 、 CH (CH ) N(CH, CH (CH) N (CH CH), CH (CH) N (CH CH), CH (CH) N (CH
2 3 2 13 2 3 2 3 2 14 2 3 2 3 2 152 3 2 13 2 3 2 3 2 14 2 3 2 3 2 15
CH ) 等が挙げられる。 CH 2) and the like.
2 3 2 2 3 2
また、脂環構造を有するァミンの具体例としては、下記の式 (A— 1)から (A— 7)等 の化合物が挙げられる。 Specific examples of amines having an alicyclic structure include the following formulas (A-1) to (A-7), etc. The compound of this is mentioned.
[化 3] [Chemical 3]
(A - 7) 長鎖ァミン化合物(B)としては、水の接触角が高い、例えば、ケン化処理などの親 水化処理をして!/、な!/、表面のフィルム基材上で硬化した被膜の耐擦傷性を高めると いうためには、一級アミン又は二級ァミンが好ましい。より好ましくは一級ァミンである 。これらの長鎖ァミン化合物(B)は、塩の形態で使用してもよいが、この場合には、塗 布液の安定性が向上する場合がある。 (A-7) The long chain amin compound (B) has a high water contact angle. For example, it can be treated with lyophilic treatment such as saponification! In order to increase the scratch resistance of the cured film, primary amine or secondary amine is preferred. More preferred is primary amine. These long chain amin compounds (B) may be used in the form of a salt, but in this case, the stability of the coating solution may be improved.
また、直鎖状の脂肪族ァミンは、急激なゲル化を引き起こすことなぐ被膜の硬化を 促進する効果が高いので好ましい。更に、直鎖状のアルキルアミンは、水の接触角 が高い基材上で充分な成膜性が得られ易い。 Further, a linear aliphatic amine is preferable because it has a high effect of accelerating the curing of the film without causing rapid gelation. Furthermore, linear alkylamines have a water contact angle of It is easy to obtain sufficient film formability on a substrate having a high thickness.
なお、不飽和アルキル基、又は芳香族を含むアルキル基を有するァミン化合物でも 、急激なゲル化を引き起こすことなぐ被膜の硬化を促進する結果が得られるが、そ の場合被膜の屈折率が高くなるため、反射防止機能が低下する傾向にある。 Note that an amine compound having an unsaturated alkyl group or an alkyl group containing an aromatic group can also promote the curing of the film without causing rapid gelation, but in this case, the refractive index of the film becomes high. Therefore, the antireflection function tends to decrease.
[0031] 本発明の塗布液における長鎖ァミン化合物(B)の含有量は、ポリシロキサン (A)の 全ケィ素原子の合計量の 1モルに対し、長鎖ァミン化合物(B)が好ましくは 0. 0;!〜 0 . 2モノレ、より好ましくは 0. 03-0. 1モルになるようにするのが好ましい。長鎖ァミン 化合物(B)が 0. 01モル以上の場合、低温で硬化し易いので好ましぐ逆に、 0. 2モ ル以下の場合、被膜が透明で、ムラがなぐ高い被膜の硬度を得易いので好ましい。 [0031] The content of the long chain amine compound (B) in the coating solution of the present invention is preferably the long chain amine compound (B) with respect to 1 mol of the total amount of all the key atoms of the polysiloxane (A). 0.0 to! 2 monolayer, more preferably 0.03 to 0.1 mol. If the long chain amine compound (B) is 0.01 mol or more, it is easy to cure at a low temperature, which is preferable. On the other hand, if it is 0.2 mol or less, the coating is transparent and has high hardness without unevenness. It is preferable because it is easy to obtain.
[0032] <有機溶媒 (C)〉 [0032] <Organic solvent (C)>
本発明の塗布液の主溶媒である有機溶媒 (C)は、含フッ素有機基がケィ素原子に 結合されたポリシロキサン (A)、炭素数が 9〜20の長鎖ァミン化合物(B)、及び、必 要に応じて含有される下記するケィ素化合物(D)、及びその他の成分を溶解する限 りいずれのものも使用できる。 The organic solvent (C), which is the main solvent of the coating solution of the present invention, is a polysiloxane (A) in which a fluorine-containing organic group is bonded to a silicon atom, a long chain amine compound (B) having 9 to 20 carbon atoms, Any of the following compounds (D) and other components can be used as long as they are dissolved if necessary.
有機溶媒(C)の具体例としては、メタノール、エタノール、イソプロパノール、ブタノ ール、ジアセトンアルコールなどの脂肪族アルコール類;シクロペンチルアルココー ノレ、シクロへキサノールなどの脂環式アルコール;ベンジルアルコール、シンナミルァ ノレコールなどの芳香族アルコール;アセトン、メチルェチルケトン、メチルイソブチルケ トンなどのケトン類;エチレングリコーノレ、プロピレングリコーノレ、へキシレングリコーノレ などのグリコーノレ類;メチノレセロソノレブ、ェチノレセロソノレブ、ブチノレセロソノレブ、ェチノレ カノレビトーノレ、ブチノレカノレビトーノレ、ジエチレングリコ一ノレモノメチノレエーテノレ、プロピ レングリコーノレモノメチノレエーテノレ、プロピレングリコーノレモノブチノレエーテノレなどの グリコールエーテル;酢酸メチルエステル、酢酸ェチルエステル、乳酸ェチルエステ ルなどのエステル類などが挙げられる。これらの単独、又は複数の有機溶媒が併用さ れる。 Specific examples of the organic solvent (C) include aliphatic alcohols such as methanol, ethanol, isopropanol, butanol and diacetone alcohol; alicyclic alcohols such as cyclopentyl alcohol and cyclohexanol; benzyl alcohol and cinnamyl Aromatic alcohols such as Nolecol; Ketones such as acetone, methylethylketone, methylisobutylketone; Glycolanols such as ethylene glycolenol, propyleneglycolanol, hexyleneglycolanol; Noreb, Butinorecerosonolev, Etinore Canorebitonore, Butinorecanorebitonore, Diethyleneglycol Monoremonomethinoreethenore, Propyleneglycolenoremonomethinoreethenore, Propyleneglycolenoremono Glycol ethers such as Chinoreetenore; acid methyl ester, acetic Echiruesuteru, and the like esters such as lactic Echiruesute Le. These single or plural organic solvents are used in combination.
なかでも、炭素数が好ましくは 1〜6、より好ましくは 1〜4のアルコール及び炭素数 が好ましくは 3〜10、より好ましくは 3〜7のグリコールエーテルからなる群から選ばれ る少なくとも 1種からなるものの使用が好ましい。 [0033] <ケィ素化合物(D)〉 Among these, at least one selected from the group consisting of an alcohol having 1 to 6 carbon atoms, more preferably 1 to 4 carbon atoms, and a glycol ether having 3 to 10 carbon atoms, more preferably 3 to 7 carbon atoms. Is preferably used. [0033] <Key compound (D)>
本発明の低屈折率被膜形成用塗布液には、さらに、下記の式(1)で表されるケィ 素化合物(D)が含有されるのが好ましい。これにより、被膜の耐擦傷性をさらに高め ること力 Sでさる。 The coating liquid for forming a low refractive index film of the present invention preferably further contains a silicon compound (D) represented by the following formula (1). As a result, the force S further increases the scratch resistance of the coating.
[0034] [化 4] [0034] [Chemical 4]
式(1)における、 R\ R2、 及び R4は、それぞれ独立に水素原子又は炭素数;!〜 5 の飽和炭化水素基を表し、 nは 2以上、好ましくは 2〜50の整数を表す。炭素数;!〜 5 の飽和炭化水素基の具体例としては、メチル基、ェチル基、プロピル基、ブチル基な どが挙げられる。 In the formula (1), R \ R 2 and R 4 each independently represent a hydrogen atom or a saturated hydrocarbon group having from 5 to 5 carbon atoms, n represents an integer of 2 or more, preferably 2 to 50 . Specific examples of the saturated hydrocarbon group having from 5 to 5 carbon atoms include a methyl group, an ethyl group, a propyl group, and a butyl group.
ケィ素化合物(D)は、式(1)で表される化合物の複数種が混合したものでもよい。 その場合、 nが 2以上の整数であることが好ましぐより好ましくは 4以上の整数である The key compound (D) may be a mixture of a plurality of compounds represented by the formula (1). In that case, n is preferably an integer of 2 or more, more preferably an integer of 4 or more.
[0035] 上記ケィ素化合物(D)を得る方法は特に限定されないが、例えば、テトラアルコキ シシランをアルコール等の有機溶媒中で加水分解縮合する方法で得ることができる。 その際、加水分解は、部分加水分解でも、完全加水分解でもいずれであってもよい。 完全加水分解の場合は、理論上、テトラアルコキシシラン中の全アルコキシド基の 0. 5倍モルの水を加えればよいが、通常は 0. 5倍モルより過剰量の水を加えるのが好 ましい。他方、部分加水分解の場合は、 0. 5倍モル以下の水の量でよいが、 0. 2〜 0. 5倍モルが好ましい。 [0035] The method for obtaining the above key compound (D) is not particularly limited. For example, it can be obtained by hydrolytic condensation of tetraalkoxysilane in an organic solvent such as alcohol. At that time, the hydrolysis may be either partial hydrolysis or complete hydrolysis. In the case of complete hydrolysis, it is theoretically necessary to add 0.5 moles of water of all alkoxide groups in the tetraalkoxysilane, but it is usually preferable to add an excess of water over 0.5 moles. Yes. On the other hand, in the case of partial hydrolysis, the amount of water is 0.5 times mol or less, but 0.2 to 0.5 times mol is preferable.
上記原料のテトラアルコキシシランの具体例としては、テトラメトキシシラン、テトラエ トキシシラン、テトラプロボキシシラン、テトラブトキシシランなどが挙げられ、市販品と して容易に入手可能である。 Specific examples of the tetraalkoxysilane as the raw material include tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, and tetrabutoxysilane, which are easily available as commercial products.
[0036] 上記ケィ素化合物(D)を得る反応に用いる水の量は、所望により適宜選択すること ができる力 テトラアルコキシシラン中の全アルコキシド基の 0. 5〜2. 5倍モルが好ま しい。また、反応では、通常、加水分解 ·縮合反応を促進する目的で、塩酸、硫酸、 硝酸、酢酸、蟻酸、蓚酸、燐酸、フッ酸、マレイン酸などの酸、アンモニアなどのアル カリ及び塩酸、硫酸、硝酸などの金属塩などの触媒が用いられる。 [0036] The amount of water used in the reaction for obtaining the above key compound (D) should be appropriately selected as desired. The ability to produce 0.5 to 2.5 moles of all alkoxide groups in tetraalkoxysilane is preferred. Also, in the reaction, for the purpose of accelerating hydrolysis / condensation reaction, acids such as hydrochloric acid, sulfuric acid, nitric acid, acetic acid, formic acid, oxalic acid, phosphoric acid, hydrofluoric acid, maleic acid, alkali such as ammonia, hydrochloric acid, sulfuric acid, sulfuric acid, etc. A catalyst such as a metal salt such as nitric acid is used.
また、アルコキシシランが溶解した溶液を加熱することで、更に、重縮合を促進させ ることも一般的である。その際、加熱温度及び加熱時間は所望により適宜選択でき、 例えば、室温〜 100°Cで 0. 5〜48時間加熱 '撹拌したり、還流下で 0. 5〜48時間 加熱 ·撹拌するなどの方法が挙げられる。 It is also common to further promote polycondensation by heating a solution in which alkoxysilane is dissolved. At that time, the heating temperature and the heating time can be appropriately selected as desired. For example, heating and stirring at room temperature to 100 ° C for 0.5 to 48 hours, heating and stirring for 0.5 to 48 hours under reflux, etc. A method is mentioned.
[0037] 上記反応において、テトラアルコキシシランを重縮合する際に用いられる有機溶媒 は、テトラアルコキシシランを溶解するものであれば特に限定されない。一般的には、 テトラアルコキシシランの重縮合反応によりアルコールが生成するため、アルコール 類やアルコール類と相溶性の良好な有機溶媒が用いられる。 [0037] In the above reaction, the organic solvent used for polycondensation of tetraalkoxysilane is not particularly limited as long as it dissolves tetraalkoxysilane. In general, since an alcohol is generated by a polycondensation reaction of tetraalkoxysilane, an alcohol or an organic solvent having good compatibility with the alcohol is used.
このような有機溶媒の具体例としては、メタノール、エタノール、プロパノール、 n— ブタノーノレなどのァノレコーノレ、エチレングリコーノレモノメチノレエーテノレ、エチレングリコ ールモノェチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリ コールモノェチルエーテルなどのグリコールエーテルなどが挙げられる。上記の有機 溶媒は複数種混合して用いてもょレ、。 Specific examples of such organic solvents include methanol, ethanol, propanol, n-butanol, etc., ethylene glycol monoethanolate, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethanol. Examples include glycol ethers such as tilether. The above organic solvents can be used in combination.
[0038] このようにして得られるケィ素化合物(D)の有機溶媒の溶液は、 SiO換算濃度が [0038] The organic compound solution of the key compound (D) thus obtained has a SiO equivalent concentration.
2 2
好ましくは 30質量%以下とされる。この濃度範囲において任意の濃度を選択すること により、ゲルの生成を抑え、均質な溶液を得ることができる。 Preferably it is 30 mass% or less. By selecting an arbitrary concentration within this concentration range, gel formation can be suppressed and a homogeneous solution can be obtained.
なお、ケィ素化合物(D)としては、市販品を用いることもできる。例えば、いずれもコ ルコート社製である、メチノレシリケート 51、メチルシリケート 53A、ェチルシリケート 40 、ェチルシリケート 48、 SS— C1等が挙げられる。 A commercially available product can also be used as the key compound (D). For example, methinosilicate 51, methyl silicate 53A, ethyl silicate 40, ethyl silicate 48, SS-C1 and the like, all of which are manufactured by Colcoat.
[0039] <その他の成分〉 [0039] <Other ingredients>
本発明の低屈折率被膜形成用塗布液には、本発明の効果を損なわない限りにお いて、ポリシロキサン (A)、ァミン化合物(B)、有機溶媒 (C)及びケィ素化合物(D)以 外のその他の成分、例えば、無機微粒子、レべリング剤、界面活性剤、更に水などの 媒体が含有されてレ、てもよレ、。 無機微粒子としては、シリカ微粒子、アルミナ微粒子、チタニア微粒子、フッ化マグ ネシゥム微粒子などの微粒子が好ましぐコロイド溶液のものが特に好ましい。このコ ロイド溶液は、無機微粒子粉を分散媒に分散したものでもよいし、市販品のコロイド 溶液であってもよい。 The coating liquid for forming a low refractive index film of the present invention includes a polysiloxane (A), an amine compound (B), an organic solvent (C), and a key compound (D) as long as the effects of the present invention are not impaired. Other components other than the above, for example, inorganic fine particles, leveling agents, surfactants, and media such as water may be contained. As the inorganic fine particles, those in a colloidal solution in which fine particles such as silica fine particles, alumina fine particles, titania fine particles, and magnesium fluoride fine particles are preferable are particularly preferable. The colloid solution may be a dispersion of inorganic fine particle powder in a dispersion medium, or a commercially available colloid solution.
[0040] 本発明の塗布液においては、無機微粒子を含有させることにより、形成される硬化 被膜の表面形状やその他の機能を付与することが可能となる。無機微粒子としては、 その平均粒子径 (ま 0. 001—0. 2〃111力《好ましく、更に (ま 0. 001—0. 1〃 m力好ま しい。無機微粒子の平均粒子径が 0. 2 111を超える場合には、塗布液によって形成 される硬化被膜の透明性が低下する場合がある。 [0040] In the coating liquid of the present invention, by adding inorganic fine particles, it is possible to impart the surface shape of the formed cured film and other functions. As the inorganic fine particles, the average particle size (approx. 0.001−0.2〃111 force << preferably, and (approx. 0.001–0.1〃m force is preferable. The average particle size of the inorganic fine particles is 0.2. If it exceeds 111, the transparency of the cured film formed by the coating solution may be lowered.
無機微粒子の分散媒としては、水又は有機溶剤を挙げることができる。コロイド溶液 としては、塗布液の安定性の観点から、 pH又は pKaが好ましくは 2〜10、特には 3〜 7であるのが好ましい。 Examples of the dispersion medium of the inorganic fine particles include water or an organic solvent. From the viewpoint of the stability of the coating solution, the colloidal solution preferably has a pH or pKa of 2 to 10, particularly 3 to 7.
[0041] 上記コロイド溶液の分散媒に用いる有機溶媒としては、メタノール、イソプロピルァ ノレコーノレ、エチレングリコーノレ、ブタノーノレ、エチレングリコーノレモノプロピノレエーテノレ などのアルコール類;メチルェチルケトン、メチルイソブチルケトンなどのケトン類;トル ェン、キシレンなどの芳香族炭化水素類;ジメチルホルムアミド、ジメチルァセトアミド 、 N メチルピロリドンなどのアミド類;酢酸ェチル、酢酸ブチル、 Ί ブチロラタトン などのエステル類;テトラヒドロフラン、 1 , 4 ジォキサンなどのエーテル類を挙げるこ と力 Sできる。 [0041] Examples of the organic solvent used as a dispersion medium for the colloidal solution include alcohols such as methanol, isopropyl alcohol, ethylene glycol, butanol, ethylene glycol monopropinoatenole; methyl ethyl ketone, methyl isobutyl ketone, and the like. Ketones; aromatic hydrocarbons such as toluene and xylene; amides such as dimethylformamide, dimethylacetamide, and N-methylpyrrolidone; esters such as ethyl acetate, butyl acetate, and butyrolataton ; tetrahydrofuran; 4 Can list ethers such as dioxane.
なかでも、アルコール類又はケトン類が好ましい。これら有機溶剤は、単独でまたは 2種以上を混合して分散媒として使用することができる。 Of these, alcohols or ketones are preferable. These organic solvents can be used as a dispersion medium alone or in admixture of two or more.
また、上記レべリング剤及び界面活性剤などは、公知のものを用いることができ、特 に市販品は入手が容易なので好ましい。 Further, as the leveling agent and surfactant, known ones can be used, and in particular, commercially available products are preferred because they are easily available.
[0042] <被膜形成用塗布液〉 [0042] <Coating liquid for film formation>
本発明の被膜形成用塗布液は、ポリシロキサン (Α)、長鎖ァミン化合物 (Β)、及び 必要に応じてケィ素化合物 (D)やその他成分を含有し、それらが有機溶媒 (C)に溶 解した溶液である。本発明においては、前記の塗布液が得られる限りにおいてその 調製方法は限定されない。例えば、上記の各成分を使用する有機溶媒 (C)中に順 次、添加し混合してもよい。この場合、各成分の添加順序は特に限定されない。また 、各成分をそれぞれ使用する有機溶媒 (C)中に溶解した溶液を混合してもよい。特 に、長鎖ァミン化合物 (B)と有機溶媒 (C)との混合溶液に対し、ポリシロキサン (A)の 溶液を混合する場合は、析出物の発生を抑制できるので好まし!/、。 The coating solution for forming a film of the present invention contains polysiloxane (Α), a long chain amine compound (Β), and optionally a silicon compound (D) and other components, which are contained in the organic solvent (C). It is a dissolved solution. In the present invention, the preparation method is not limited as long as the coating solution is obtained. For example, in the organic solvent (C) that uses each of the above components, Next, it may be added and mixed. In this case, the order of adding each component is not particularly limited. Alternatively, a solution obtained by dissolving each component in an organic solvent (C) that uses each component may be mixed. In particular, when the polysiloxane (A) solution is mixed with the mixed solution of the long chain amine compound (B) and the organic solvent (C), it is preferable because the generation of precipitates can be suppressed! /.
[0043] なかでも、ポリシロキサン (A)が有機溶媒 (C)の溶液として得られる場合には、ポリ シロキサン (A)の溶液をそのまま用いることができるので好ましい。ポリシロキサン (A )を有機溶媒 (C)の溶液として得る場合、上記したように、含フッ素有機基が結合した ケィ素原子を有するアルコキシシランの有機溶媒 (C)の溶液を、該アルコキシシラン のアルコキシド基の 1モルに対して好ましくは 0. 2〜2モルの蓚酸の存在下に縮重合 して得るのが好ましい。 [0043] Especially, when the polysiloxane (A) is obtained as a solution of the organic solvent (C), the solution of the polysiloxane (A) can be used as it is, which is preferable. When the polysiloxane (A) is obtained as a solution of the organic solvent (C), as described above, the solution of the organic solvent (C) of the alkoxysilane having a silicon atom to which the fluorine-containing organic group is bonded is used as the solution of the alkoxysilane. It is preferably obtained by condensation polymerization in the presence of 0.2 to 2 moles of succinic acid per mole of alkoxide group.
[0044] また、本発明の塗布液には、その pHの調整を目的として、ポリシロキサン (A)の溶 液に予め酸を混合することができる。酸の量は、ポリシロキサン (A)のケィ素原子の 1 モルに対して 0. 01-2. 5モノレカ S好ましく、より好ましくは 0. ;!〜 2モルであるのが好 適である。 [0044] In the coating solution of the present invention, for the purpose of adjusting the pH, an acid can be mixed in advance with the polysiloxane (A) solution. The amount of the acid is preferably 0.01-2.5 Monoreca S, more preferably 0. !! to 2 mol, relative to 1 mol of the polysiloxane (A).
上記で用いる酸としては。塩酸、硝酸、硫酸、リン酸などの無機酸;蟻酸、酢酸、リン ゴ酸等のモノカルボン酸類;蓚酸、クェン酸、プロピオン酸、コハク酸等の多価カルボ ン酸等の有機酸が挙げられる。これらのうち、溶液状態の酸はそのまま用いることが できる力 重合溶媒で希釈して用いるのが好ましい。それ以外の酸は、重合溶媒に 適当な濃度で溶解して用いることが好ましレ、。 As the acid used above. Examples include inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid; monocarboxylic acids such as formic acid, acetic acid, and phosphoric acid; and organic acids such as polyvalent carboxylic acids such as oxalic acid, citrate, propionic acid, and succinic acid. . Of these, the acid in the solution state can be used as it is. It is preferably diluted with a polymerization solvent. It is preferable to use other acids by dissolving them in a suitable concentration in the polymerization solvent.
[0045] 本発明の塗布液中には、ポリシロキサン (A)力 該ポリシロキサン (A)の有するケィ 素原子を二酸化ケイ素に換算して好ましくは 0. ;!〜 15質量%、より好ましくは 0. 5〜 10質量%含有され、かつ長鎖ァミン化合物(B)がポリシロキサン (A)のケィ素原子の 1モノレに対して 0. 01—0. 2モノレ、好ましくは 0. 03—0. 1モノレ含有される。 [0045] In the coating solution of the present invention, polysiloxane (A) force The silicon atom of the polysiloxane (A) is preferably converted into silicon dioxide, preferably from 0 .;! To 15% by mass, more preferably 0.5 to 10% by mass, and the long chain amine compound (B) is 0.01 to 0.2 monole, preferably 0.03 to 0 per monoe of the polysiloxane (A) Contains 1 monole.
また、ケィ素化合物(D)が含有される場合、ケィ素化合物(D)は、ポリシロキサン( A)の有するケィ素原子 1モルに対し、好ましくは 0· 03-0. 55モル、より好ましくは 0 . 05—0. 45モル含有されるのが好適である。 In addition, when the key compound (D) is contained, the key compound (D) is preferably in the range of 0 · 03-0.55 moles, more preferably with respect to 1 mole of the key atom of the polysiloxane (A). Is preferably contained in an amount of 0.05 to 0.45 mol.
[0046] 本発明では、被膜形成用塗布液中の SiO固形分換算濃度が、好ましくは 0. ;!〜 1 [0046] In the present invention, the concentration in terms of SiO solid content in the coating liquid for forming a film is preferably 0.
2 2
5質量%、より好ましくは 0. 5〜; 10質量%であるのが好適である。 SiO濃度が 0. 1質 量%より低いと、一回の塗布で所望の膜厚を得ることが難しぐ逆に 15質量%以下で 、溶液のポットライフがより安定し易い。ここで言うところの SiO固形分換算濃度とは、 5% by mass, more preferably 0.5 to 10% by mass is suitable. SiO concentration is 0.1 quality If it is lower than the amount%, it is difficult to obtain a desired film thickness by a single application. Conversely, if it is 15% by mass or less, the pot life of the solution tends to be more stable. The SiO solid content equivalent concentration mentioned here is
2 2
塗布液中のケィ素原子を二酸化ケイ素に換算した濃度を意味する。例えば、塗布液 中にポリシロキサン (A)のみが含有される場合には、ポリシロキサン (A)のケィ素原 子を二酸化ケイ素に換算した濃度を意味し、また、塗布液中にポリシロキサン (A)及 びケィ素化合物(D)が含有される場合には、ポリシロキサン (A)とケィ素化合物(D) のケィ素原子の合計量を二酸化ケイ素に換算した濃度を意味する。 It means the concentration in which the silicon atoms in the coating solution are converted to silicon dioxide. For example, when the coating solution contains only polysiloxane (A), it means the concentration of polysiloxane (A) key atom converted to silicon dioxide, and the coating solution contains polysiloxane (A). When A) and the key compound (D) are contained, it means the concentration obtained by converting the total amount of key atoms of the polysiloxane (A) and the key compound (D) into silicon dioxide.
上記の塗布液は、必要に応じて、有機溶媒を添加して SiO固形分換算濃度を上 If necessary, add the organic solvent to the coating solution above to increase the SiO solid content equivalent concentration.
2 2
記範囲になるように調製される力 これに用いられる有機溶媒は、ポリシロキサン (A) を製造する際のアルコキシシランの重縮合に用いる有機溶媒や、ポリシロキサン (A) の溶液の濃縮や、希釈又は他の有機溶媒に置換する際に用いる有機溶媒を用いる ことができる。有機溶媒は、一種でも複数種でも任意に選択して用いることができる。 The power to be prepared to be within the above range The organic solvent used for this is the organic solvent used for polycondensation of alkoxysilane when producing the polysiloxane (A), the concentration of the polysiloxane (A) solution, The organic solvent used when diluting or substituting with another organic solvent can be used. One or more organic solvents can be arbitrarily selected and used.
[0047] 本発明における低屈折率被膜形成用塗布液の具体例を以下に挙げる。 [0047] Specific examples of the coating solution for forming a low refractive index film in the present invention are listed below.
[1]ポリシロキサン (A)と長鎖ァミン化合物 (B)とを含有し、それらが有機溶媒 (C)に 溶解した塗布液。 [1] A coating solution containing polysiloxane (A) and a long chain amine compound (B), which are dissolved in an organic solvent (C).
[2]ポリシロキサン (A)と長鎖ァミン化合物(B)とケィ素化合物(D)とを含有し、それ らが有機溶媒 (C)に溶解した塗布液。 [2] A coating solution containing polysiloxane (A), a long chain amine compound (B), and a key compound (D), which are dissolved in an organic solvent (C).
[3]上記 [ 1 ]又は [2]に無機微粒子を含有させた塗布液。 [3] A coating solution containing inorganic fine particles in the above [1] or [2].
[4]上記 [ 1 ]又は [2]又は [3]にレベリング剤や界面活性剤を含有させた塗布液。 [4] A coating liquid containing a leveling agent or a surfactant in the above [1], [2] or [3].
[0048] <被膜の形成〉 [0048] <Formation of film>
本発明の低屈折率被膜形成用塗布液は、基材に塗布し、熱硬化することで所望の 被膜を得ること力できる。塗布方法は、公知又は周知の方法を採用できる。例えば、 ディップ法、フローコート法、スプレー法、ノ ーコート法、グラビアコート法、ローノレコー ト法、ブレードコート法、エアーナイフコート法などの方法を採用できる。 The coating liquid for forming a low refractive index film of the present invention can be applied to a substrate and thermally cured to obtain a desired film. A known or well-known method can be adopted as the coating method. For example, a dipping method, a flow coating method, a spraying method, a no-coating method, a gravure coating method, a rhono-recording method, a blade coating method, an air knife coating method and the like can be employed.
基材としては、プラスチック、ガラス、セラミックスなどからなる基材が挙げられる。プ ラスチックとしては、ポリカーボネート、ポリ(メタ)アタリレート、ポリエーテルサルホン、 ポリアリレート、ポリウレタン、ポリスルホン、ポリエーテル、ポリエーテルケトン、ポリトリ メチルペンテン、ポリオレフイン、ポリエチレンテレフタレート、ポリ(メタ)アクリロニトリル 、トリアセチルセルロース、ジァセチルセルロース、アセテートブチレートセルロースな どのシートやフィルムなどが挙げられる。 Examples of the base material include base materials made of plastic, glass, ceramics and the like. Plastics include polycarbonate, poly (meth) acrylate, polyethersulfone, polyarylate, polyurethane, polysulfone, polyether, polyetherketone, polymethylpentene, polyolefin, polyethylene terephthalate, poly (meth) acrylonitrile. And sheets and films such as triacetyl cellulose, diacetyl cellulose, and acetate butyrate cellulose.
[0049] 本発明においては、水接触角の高い基材、例えば、ケン化処理などの親水性を高 める処理がなされていない基材、すなわち、水接触角が例えば 90度以上の高い表 面を有する基材を用いる場合でも、高光透過性、耐擦傷性に優れた、屈折率が好ま しくは 1. 4以下という低屈折率被膜を基材の表面上に形成することができる。 [0049] In the present invention, a substrate having a high water contact angle, for example, a substrate that has not been subjected to a treatment for enhancing hydrophilicity such as a saponification treatment, that is, a table having a high water contact angle of, for example, 90 degrees or more. Even when a substrate having a surface is used, it is possible to form a low refractive index film having a high light transmittance and excellent scratch resistance and a refractive index of preferably 1.4 or less on the surface of the substrate.
基材の表面上に形成する被膜の厚さは、塗膜の厚みによっても調節することができ るが、塗布液の SiO換算濃度を調節することによつても容易に調節することができる The thickness of the coating film formed on the surface of the substrate can be adjusted by the thickness of the coating film, but can also be easily adjusted by adjusting the SiO equivalent concentration of the coating solution.
〇 Yes
[0050] 基材に形成された塗膜は、温度 20〜; 150°Cでそのまま熱硬化させてもよいが、これ に先立ち、温度 20〜100°Cで乾燥させた後、熱硬化してもよい。その際、乾燥に要 する時間は、 10秒間〜 6分間が好ましい。 [0050] The coating film formed on the substrate may be heat-cured as it is at a temperature of 20 to 150 ° C, but prior to this, it is dried at a temperature of 20 to 100 ° C and then thermally cured. Also good. At this time, the time required for drying is preferably 10 seconds to 6 minutes.
熱硬化に要する時間は、所望の被膜特性に応じて適宜選択することができる力 通 常、 1時間〜 7日間である。低い硬化温度を選択する場合は、硬化時間を長くするこ とで充分な耐擦傷性を有する被膜が得られ易い。 The time required for thermosetting is usually 1 hour to 7 days, which can be appropriately selected according to the desired film properties. When a low curing temperature is selected, a coating film having sufficient scratch resistance can be easily obtained by increasing the curing time.
また、本発明の撥水性被膜形成用塗布液は、 150°Cを超える硬化温度であっても 耐擦傷性に優れた被膜を得ることができる。その際、基材の耐熱温度に合わせて、 硬化温度と硬化時間を調整することが好ましい。 Further, the coating liquid for forming a water repellent film of the present invention can provide a film having excellent scratch resistance even at a curing temperature exceeding 150 ° C. At that time, it is preferable to adjust the curing temperature and the curing time according to the heat-resistant temperature of the substrate.
[0051] <反射防止材等の用途〉 [0051] <Uses of antireflection materials, etc.>
本発明の塗布液から形成される被膜は、上記のように屈折率が例えば 1. 4以下と いう低屈折率を有しているため、特に、反射防止材としての用途に好適に用いること ができる。 Since the coating film formed from the coating liquid of the present invention has a low refractive index of, for example, 1.4 or less as described above, it can be suitably used particularly for applications as an antireflection material. it can.
本発明の被膜を反射防止材に使用する場合、本発明の被膜より高い屈折率を有 する基材上に本発明の被膜を形成することで容易に光反射防止能を付与することが できる。すなわち、本発明の被膜よりも高い屈折率を有するプラスチックフィルムゃガ ラスのような基材の表面に本発明の被膜を形成することにより反射防止フィルムや反 射防止ガラス等の反射防止基材とすることができる。 When the coating of the present invention is used as an antireflection material, the antireflection ability can be easily imparted by forming the coating of the present invention on a substrate having a higher refractive index than the coating of the present invention. That is, an antireflection substrate such as an antireflection film or an antireflection glass is formed by forming the coating of the present invention on the surface of a substrate such as a plastic film having a higher refractive index than the coating of the present invention. can do.
本発明の被膜は、基材表面に単一の被膜として形成しても有効である力 高屈折 率を有する単数又は複数の下層を形成する被膜の上に本発明の被膜を形成した積 層構造を有する反射防止体としても有効である。 The film of the present invention is effective even when formed as a single film on the substrate surface. It is also effective as an antireflector having a stacked structure in which the coating of the present invention is formed on a coating that forms one or more lower layers having a ratio.
[0052] 本発明の被膜は、テレビ、ガラス製のブラウン管、コンピューターのディスプレイ、ガ ラス表面を有する鏡、ガラス製ショウケースなどの光の反射防止が望まれる分野に好 適に用いることができる。 [0052] The coating of the present invention can be suitably used in fields where antireflection of light is desired, such as televisions, glass cathode ray tubes, computer displays, mirrors having glass surfaces, and glass showcases.
更に、本発明の被膜は、それ自体の水の接触角が 90度以上であるので、撥水性を 有し、また、指紋や油性インキが拭き取りやすいという防汚性の点で充分な実用性を 有しており、温度 20〜150°Cという比較的低温での硬化処理においても充分に硬化 できるため、反射防止基材の製造工程においても非常に有利である。 Furthermore, since the coating film of the present invention has a water contact angle of 90 degrees or more, it has water repellency and has sufficient practicality in terms of antifouling property that fingerprints and oil-based inks can be easily wiped off. Therefore, it can be cured sufficiently even in a curing process at a relatively low temperature of 20 to 150 ° C., which is very advantageous in the production process of an antireflection substrate.
本発明の被膜は、上記の利点をも有するので、特に、液晶、プラズマなどの表示装 置やディスプレイモニター等の反射防止フィルムに有用である。 Since the coating film of the present invention has the above-mentioned advantages, it is particularly useful for antireflection films for display devices such as liquid crystal and plasma, and display monitors.
実施例 Example
以下、合成例及び実施例と比較例を示し、本発明を具体的に説明するが、本発明 は下記の合成例及び実施例に制限して解釈されるものではない。 EXAMPLES Hereinafter, although a synthesis example, an Example, and a comparative example are shown and this invention is demonstrated concretely, this invention is restrict | limited to the following synthesis example and Example, and is not interpreted.
本実施例における略語はそれぞれ以下のとおりである。 Abbreviations in this example are as follows.
TEOS:テトラエトキシシラン TEOS: Tetraethoxysilane
FS— 13 : FS—13:
CCSS -- 88 ::ォォククチチルルトトリリエエトトキキシシシシラランン CCSS-88 ::
MMEEAA::モモノノエエタタノノーールルァァミミンン MMEEAA :: Momonono Etata Noor Lumin Minn
HHAA ::へへキキシシルルァァミミンン HHAA :: Hexylylamine
LLAA::ララウウリリノノレレアアミミンン LLAA :: Laura Uri Lino Norrea Amimin
SSAA::スステテアアリリルルァァミミンン SSAA :: Stteare Allyl Luamin Min
IIPPAA ::イイソソププロロパパノノーールル IIPPAA :: isopsoprolopapananol
ccHHeexxOOHH::シシククロロへへキキササノノーーノノレレ ccHHeexxOOHH :: Cyclochlorohexanosanonorere
PPGGMMEE::ププロロピピレレンンググリリココーールルモモノノメメチチルルエエーーテテルル PPGGMMEE :: Puplopipirenren Glycocor Lurumo Monome Methytylru Aetherell
[[00005544]] 下下記記合合成成例例ににおおけけるる測測定定法法をを以以下下にに示示すす。。[[00005544]] Below, the measurement measurement standard method in the following synthesis synthesis example is shown below. .
ポポリリシシロロキキササンン ((AA))のの溶溶液液中中のの残残存存アアルルココキキシシシシラランンモモノノママーーをガスクロマトグラフィ 一(以下、 GCと言う。)で測定した。 Gas chromatography of residual residual aralkoxixisilaran monomonomer in a solution of polypolysiloxyloxasan ((AA)) (Hereinafter referred to as GC).
GC測定は、島津製作所社製 Shimadzu GC— 14Bを用い、下記の条件で測定 した。 GC measurement was performed under the following conditions using Shimadzu GC-14B manufactured by Shimadzu Corporation.
カラム:キヤビラリ一力ラム CBP1— W25— 100 (長さ 25mm、直径 0· 53mm,肉 厚丄 β m) Column: One power lamb CBP1—W25—100 (length 25mm, diameter 0 · 53mm, wall thickness β m)
カラム温度:開始温度 50°Cから 15°C/分で昇温して到達温度 290°C (3分)とした Column temperature: Start temperature from 50 ° C to 15 ° C / min to reach 290 ° C (3 min)
〇 Yes
サンプル注入量: 1 ,1 L、インジェクション温度: 240°C、検出器温度: 290°C、キヤリ ヤーガス:窒素(流量 30mL/分)、検出方法: FID法。 Sample injection volume: 1, 1 L, injection temperature: 240 ° C, detector temperature: 290 ° C, carrier gas: nitrogen (flow rate 30 mL / min), detection method: FID method.
[0055] [合成例 1] [0055] [Synthesis Example 1]
還流管を備えつけた 4つ口反応フラスコにメタノール 57. 26gを投入し、攪拌下に 蓚酸 18. Olgを少量づっ添加して、蓚酸のメタノール溶液を調製した。次いでこの溶 液を加熱し、還流下に TEOS (17. 71g)と FS— 13 (7. 02g)の混合物を滴下した。 滴下後、 5時間還流し、室温まで放冷してポリシロキサン (A)の溶液 (PF)を調製した 。このポリシロキサン (A)の溶液(PF)を GCで測定したところ、アルコキシシランモノ マーは検出されなかった。 A 4-necked reaction flask equipped with a reflux tube was charged with 57.26 g of methanol, and 18. Olg of oxalic acid was added in small portions with stirring to prepare a methanol solution of oxalic acid. Then, this solution was heated, and a mixture of TEOS (17.71 g) and FS-13 (7.02 g) was added dropwise under reflux. After the dropwise addition, the mixture was refluxed for 5 hours and allowed to cool to room temperature to prepare a polysiloxane (A) solution (PF). When this polysiloxane (A) solution (PF) was measured by GC, no alkoxysilane monomer was detected.
[0056] [合成例 2] [0056] [Synthesis Example 2]
還流管を備えつけた 4つ口反応フラスコにエタノール 47. 36gと蓚酸 0. 18gと純水 10. 80gを投入し、攪拌下に TEOS41. 66gを添加して、混合溶液を調製した。次 V、でこの溶液を加熱して 3時間還流し、その後室温まで放冷してポリシロキサンの溶 液(PS)を調製した。このポリシロキサンの溶液(PS)を GCで測定したところ、アルコ キシシランモノマーは検出されなかった。 To a four-necked reaction flask equipped with a reflux tube, 47.36 g of ethanol, 0.18 g of oxalic acid and 10.80 g of pure water were added, and 41.66 g of TEOS was added with stirring to prepare a mixed solution. Next, this solution was heated to V for 3 hours under reflux, and then allowed to cool to room temperature to prepare a polysiloxane solution (PS). When this polysiloxane solution (PS) was measured by GC, no alkoxysilane monomer was detected.
[0057] [合成例 3] [0057] [Synthesis Example 3]
還流管を備えつけた 4つ口反応フラスコにメタノール 60. 13gを投入し、攪拌下に 蓚酸 18. Olgを少量づっ添加して、蓚酸のメタノール溶液を調製した。次いでこの溶 液を加熱し、還流下に TEOS (17. 71g)と CS— 8 (4. 15g)の混合物を滴下した。滴 下後、 5時間還流し、室温まで放冷してポリシロキサン (A)の溶液 (PC)を調製した。 このポリシロキサン (A)の溶液(PC)を GCで測定したところ、アルコキシシランモノマ 一は検出されな力 た。 60.13 g of methanol was put into a four-necked reaction flask equipped with a reflux tube, and 18. Olg of oxalic acid was added in small portions with stirring to prepare a methanol solution of oxalic acid. The solution was then heated, and a mixture of TEOS (17.71 g) and CS-8 (4.15 g) was added dropwise under reflux. After dropping, the mixture was refluxed for 5 hours and allowed to cool to room temperature to prepare a solution (PC) of polysiloxane (A). When this polysiloxane (A) solution (PC) was measured by GC, alkoxysilane monomer was measured. One was not detected.
[0058] [表 1] [0058] [Table 1]
[0059] [実施例;!〜 4、比較例;!〜 6] [0059] [Examples;! To 4, Comparative examples;! To 6]
表 2に示す組成で、上記合成例で得られたポリシロキサンの溶液、ァミン化合物及 び有機溶媒を混合して被膜形成用塗布液 (Q1〜Q4)を調製した。 With the composition shown in Table 2, the coating solution for forming a film (Q1 to Q4) was prepared by mixing the polysiloxane solution obtained in the above synthesis example, an amine compound and an organic solvent.
また、比較例においては、表 2に示す組成で、塗布液 (T1〜T6)を調製した。 これら Q1〜Q4及び Τ1〜Τ6或いはそれらを用いた塗膜について、下記に示す評 価を行った。 In Comparative Examples, coating solutions (T1 to T6) were prepared with the compositions shown in Table 2. These Q1 to Q4 and Τ1 to Τ6 or coatings using them were evaluated as follows.
[0060] [表 2] [0060] [Table 2]
[0061] <保存安定性〉 [0061] <Storage stability>
被膜形成用塗布液を温度 25°Cで 1ヶ月間静置した後に、孔径 0. 45 ^ 111,内径 18 mm、長さ 22mmのポリテトラフルォロエチレンフィルター(倉敷紡績社製クロマトディ スク 13N)で lOOcc濾過し、濾過できたものを〇、 目詰まりが生じたものを Xとした。こ の結果を表 3に示す。 After the coating solution for film formation was allowed to stand at a temperature of 25 ° C for 1 month, a polytetrafluoroethylene filter having a pore diameter of 0.45 ^ 111, an inner diameter of 18 mm and a length of 22 mm (Chromato Disc 13N manufactured by Kurashiki Boseki Co., Ltd.) ) Was lOOcc filtered, and the one that could be filtered was marked with ◯, and the one with clogging was marked with X. Table 3 shows the results.
[0062] <硬化膜評価〉 被膜形成用塗布液(Q1〜Q4及び T1〜T6)を、ハードコート付きトリァセチルセル ロース(以下、 HC—TACと言う。)フィルム(フィルム厚 80 ^ 111、ハードコート表面の 水接触角が 83度、波長 550nmにおける反射率が 4. 5%)にバーコ一ター(No. 6) を用いて塗布し、塗膜を形成した。温度 23°Cで 30秒間放置した後、クリーンオーブ ン中、 100°Cで 5分間乾燥させ、次いで温度 90°Cで 15時間硬化させた。得られた硬 化被膜について、水接触角、油性ペン拭き取り性、指紋拭き取り性、密着性、反射率 及び耐擦傷性を評価した。 <Hardened film evaluation> Coating liquid for coating formation (Q1 to Q4 and T1 to T6) was applied to hard-coated triacetyl cellulose (hereinafter referred to as HC-TAC) film (film thickness 80 ^ 111, water contact angle on the hard coat surface was 83 degrees, Coating was performed using a bar coater (No. 6) at a reflectance of 4.5% at a wavelength of 550 nm. After leaving at a temperature of 23 ° C for 30 seconds, it was dried in a clean oven at 100 ° C for 5 minutes and then cured at a temperature of 90 ° C for 15 hours. The resulting cured coating was evaluated for water contact angle, oil pen wiping property, fingerprint wiping property, adhesion, reflectance and scratch resistance.
[0063] また、屈折率は次の様にして形成した硬化膜を用いて測定した。調製した塗布液( Q1〜Q4及び T1〜T6)を、シリコンウェハー上にスピンコートして塗膜を形成した後 、温度 23°Cで 30秒間放置してから、クリーンオーブン中、 100°Cで 5分間乾燥させ、 次いで温度 90°Cで 15時間硬化させ、膜厚が lOOnmの硬化被膜を得た。 [0063] The refractive index was measured using a cured film formed as follows. The prepared coating solutions (Q1-Q4 and T1-T6) are spin-coated on a silicon wafer to form a coating film, and then left at a temperature of 23 ° C for 30 seconds, and then in a clean oven at 100 ° C. The film was dried for 5 minutes and then cured at 90 ° C for 15 hours to obtain a cured film having a film thickness of lOOnm.
これらの評価方法は下記の通りであり、評価結果は表 3及び表 4に示す。 These evaluation methods are as follows, and the evaluation results are shown in Tables 3 and 4.
[0064] [水接触角] [0064] [Water contact angle]
協和界面科学社製の自動接触角計 CA— Z型を使用して、純水 3マイクロリットルを 滴下したときの接触角を測定した。 Using an automatic contact angle meter CA-Z manufactured by Kyowa Interface Science Co., Ltd., the contact angle when 3 microliters of pure water was dropped was measured.
また、実施例で使用した HC— TACフィルムのハードコート表面の水接触角もこの 方法で測定した。 The water contact angle on the hard coat surface of the HC-TAC film used in the examples was also measured by this method.
[0065] [油性ペン拭き取り性] [0065] [Oil pen wiping off]
硬化被膜表面に、ぺんてる社製油性ペンを用いて施されたインクを、旭化成社製 ベンコット M— 3を用いて拭き取り、その取り易さを目視で判定した。インクが完全に 拭き取れたものを〇、それ以外を Xとした。 The ink applied to the surface of the cured coating using a Pentel oil pen was wiped off with Asahi Kasei Bencot M-3, and the ease of removal was visually determined. The ink was completely wiped off, and the others were X.
[0066] [指紋拭き取り性] [0066] [Fingerprint wiping property]
硬化被膜表面に指紋を付着させ、旭化成社製ベンコット M— 3を用いて拭き取り、 その取り易さを目視で判定した。指紋が完全に拭き取れたものを〇、それ以外を Xと した。 Fingerprints were attached to the surface of the cured coating, wiped with Bencot M-3 manufactured by Asahi Kasei Co., Ltd., and the ease of removal was visually determined. The fingerprint was completely wiped off, and the others were marked X.
[0067] [密着性] [0067] [Adhesion]
基材上の硬化被膜に lmm間隔で碁盤の目状に 100点カットし、セロテープ (ニチ バン社登録商標 24mm幅)を硬化被膜と強く貼り付けた後、セロテープを急激に剥 力 Sして硬化被膜の剥離の有無を目視により確認した。剥離がないものを〇、剥離が あるものを Xとした。 Cut 100 points in a grid pattern on the cured film on the substrate at lmm intervals, and strongly adhere the cello tape (Nichiban Co., Ltd. 24mm width) to the cured film, and then remove the cello tape rapidly. With force S, the presence or absence of peeling of the cured film was visually confirmed. The case where there was no peeling was indicated as ◯, and the case where there was peeling was indicated as X.
[0068] [反射率] [0068] [Reflectance]
島津製作所社製の分光光度計 UV3100PCを使用して、波長 550nmの光を入射 角 5度で硬化被膜に入射させて、反射率を測定した。 Using a spectrophotometer UV3100PC manufactured by Shimadzu Corporation, light with a wavelength of 550 nm was incident on the cured film at an incident angle of 5 degrees, and the reflectance was measured.
[0069] [耐擦傷性] [0069] [Abrasion resistance]
硬化被膜を、 日本スチールウール社製スチールウール # 0000を用いて、 400g/ cm2で 10往復擦り、硬化被膜表面の傷の付き方を目視で判定した。 The cured film was rubbed 10 reciprocally at 400 g / cm 2 using steel wool # 0000 manufactured by Nippon Steel Wool Co., Ltd., and the scratched surface of the cured film was visually determined.
判定基準は以下のとおり。 Judgment criteria are as follows.
A :傷無し〜 5本、 B :傷 6〜: 10本、 C :傷;!;!〜 20本、 D :傷 2;!〜 30本、 E :傷 31本以 上 A: No scratch ~ 5, B: Scratch 6 ~: 10, C: Scratch; ;! ~ 20, D: Scratch 2;! ~ 30, E: 31 or more
[0070] [屈折率] [0070] [Refractive index]
溝尻光学社製のエリプソメタ一 DVA— 36Lを使用して、波長 633nmの光における 屈折率を測定した。 The refractive index of light having a wavelength of 633 nm was measured using an Ellipsometer 1 DVA-36L manufactured by Mizoji Optical Co., Ltd.
[0071] [表 3] [0071] [Table 3]
[0072] [表 4] [0072] [Table 4]
[0073] 表 3及び表 4に示されるように、実施例;!〜 4では、 90°Cの硬化温度で、耐擦傷性が C以上の優れた特性と、水接触角が 100度以上の優れた特性が示された。 [0073] As shown in Tables 3 and 4, in Examples;! To 4, excellent properties with scratch resistance of C or higher at a curing temperature of 90 ° C and water contact angle of 100 degrees or higher Excellent properties were shown.
そして、塗布液(Q1〜Q4)の保存安定性も良好であり、温度 23°Cで 6ヶ月間保存 後も安定であった。 The storage stability of the coating solutions (Q1 to Q4) was also good and stable after storage at a temperature of 23 ° C for 6 months.
更に、実施例;!〜 4では、 1. 400以下の低い屈折率と、低い反射率という特性が示 された。 Further examples! In ~ 4, 1. Low refractive index of less than 400 and low reflectivity were shown.
一方、長鎖ァミン化合物 (B)を有しない場合、あるいは炭素数力 以下アミン化合 物の場合の塗布液 (Tl〜5)を用いた比較例 1〜5は、 90°Cの硬化温度では、耐擦 傷 1·生が D以下という不十分なものであった。 On the other hand, Comparative Examples 1 to 5 using the coating solution (Tl to 5) in the case of not having the long chain amine compound (B) or in the case of an amine compound having a carbon number of less than the carbon number, at a curing temperature of 90 ° C, Scratch resistance 1 · Life was insufficient, D or less.
[0074] また、表 3及び表 4に示されるように、実施例 1〜4は、指紋拭き取り性及び油性ぺ ン拭き取り性という防汚特性に優れ、且つ基材との密着性が高いものであった。 また、弗素原子で置換されてレ、なレ、有機基を持つボリシロキサンを用いた塗布液( T6)では、水接触角が 90度以下となり、防汚特性も低ぐ高い反射率という不十分な ものであった。 [0074] Further, as shown in Tables 3 and 4, Examples 1 to 4 are excellent in antifouling properties such as fingerprint wiping properties and oily pen wiping properties, and have high adhesion to the substrate. there were. In addition, coating solution (T6) using polysiloxane substituted with fluorine atoms and organic group has insufficient water contact angle of 90 degrees or less, low antifouling property and high reflectivity. It was something.
産業上の利用可能性 Industrial applicability
[0075] 本発明の撥水性被膜形成用塗布液は、保存安定性に優れ、温度 20°C〜150°Cと レ、う低温の熱処理で充分に硬化し且つ低屈折率で耐擦傷性に優れる被膜を提供で きる。そのため、特に、反射防止基材に好適に用いることができ、とりわけ、表示素子 用の反射防止フィルムに好適に用いることができる。 なお、 2006年 10月 12曰に出願された曰本特許出願 2006— 279219号の明細書 て、取り入れるものである。 [0075] The coating liquid for forming a water-repellent film of the present invention has excellent storage stability, is sufficiently cured by heat treatment at a temperature of 20 ° C to 150 ° C, and has low refractive index and scratch resistance. An excellent coating can be provided. Therefore, it can be particularly suitably used for an antireflection substrate, and in particular, can be suitably used for an antireflection film for a display element. The specification of Japanese Patent Application No. 2006-279219 filed on October 12, 2006 It is something that is incorporated.
Claims
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| CN200780038139.3A CN101522839B (en) | 2006-10-12 | 2007-10-11 | Coating solution for forming low-refractive index film, method for producing same, and antireflection material |
| KR1020097006704A KR101457234B1 (en) | 2006-10-12 | 2007-10-11 | Coating solution for formation of low refractive coating film, process for production thereof, and anti-reflection material |
| JP2008538757A JP5458575B2 (en) | 2006-10-12 | 2007-10-11 | Coating liquid for forming low refractive index film, production method thereof and antireflection material |
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| JP (1) | JP5458575B2 (en) |
| KR (1) | KR101457234B1 (en) |
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| WO2008143186A1 (en) * | 2007-05-18 | 2008-11-27 | Nissan Chemical Industries, Ltd. | Coating solution for formation of low refractive index coating film, method for production of the same, and anti-reflection material |
| JP2010111806A (en) * | 2008-11-07 | 2010-05-20 | Shin-Etsu Chemical Co Ltd | Hydrophilicity and antistatic property imparting coating agent composition, and article coated with the same |
| JP5262722B2 (en) * | 2006-11-14 | 2013-08-14 | 日産化学工業株式会社 | Coating liquid for forming low refractive index film, production method thereof and antireflection material |
| JP5382310B2 (en) * | 2006-03-07 | 2014-01-08 | 日産化学工業株式会社 | Coating liquid for forming a film, manufacturing method thereof, coating film thereof, and antireflection material |
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| KR20110084957A (en) * | 2008-10-17 | 2011-07-26 | 히다치 가세고교 가부시끼가이샤 | Low refractive index film and its manufacturing method, antireflection film and its manufacturing method, coating liquid set for low refractive index film, base material with fine particle laminated thin film, and its manufacturing method, and optical member |
| KR20170110070A (en) * | 2015-01-30 | 2017-10-10 | 도레이 카부시키가이샤 | Resin composition, solid imaging element obtained using same, and process for producing same |
| KR102776228B1 (en) * | 2019-12-24 | 2025-03-04 | 코오롱인더스트리 주식회사 | Resin composition for coating and coating film |
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| JP5382310B2 (en) * | 2006-03-07 | 2014-01-08 | 日産化学工業株式会社 | Coating liquid for forming a film, manufacturing method thereof, coating film thereof, and antireflection material |
| JP5262722B2 (en) * | 2006-11-14 | 2013-08-14 | 日産化学工業株式会社 | Coating liquid for forming low refractive index film, production method thereof and antireflection material |
| WO2008143186A1 (en) * | 2007-05-18 | 2008-11-27 | Nissan Chemical Industries, Ltd. | Coating solution for formation of low refractive index coating film, method for production of the same, and anti-reflection material |
| JP5310549B2 (en) * | 2007-05-18 | 2013-10-09 | 日産化学工業株式会社 | Coating liquid for forming low refractive index film, production method thereof and antireflection material |
| JP2010111806A (en) * | 2008-11-07 | 2010-05-20 | Shin-Etsu Chemical Co Ltd | Hydrophilicity and antistatic property imparting coating agent composition, and article coated with the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2008044742A1 (en) | 2010-02-18 |
| CN101522839A (en) | 2009-09-02 |
| TW200835757A (en) | 2008-09-01 |
| KR20090064415A (en) | 2009-06-18 |
| TWI437057B (en) | 2014-05-11 |
| KR101457234B1 (en) | 2014-10-31 |
| CN101522839B (en) | 2014-01-15 |
| JP5458575B2 (en) | 2014-04-02 |
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