WO2008044588A1 - Branched starch derivative, process for production thereof, and molded article comprising the branched starch derivative - Google Patents
Branched starch derivative, process for production thereof, and molded article comprising the branched starch derivative Download PDFInfo
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- WO2008044588A1 WO2008044588A1 PCT/JP2007/069442 JP2007069442W WO2008044588A1 WO 2008044588 A1 WO2008044588 A1 WO 2008044588A1 JP 2007069442 W JP2007069442 W JP 2007069442W WO 2008044588 A1 WO2008044588 A1 WO 2008044588A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B35/00—Preparation of derivatives of amylopectin
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/212—Starch; Modified starch; Starch derivatives, e.g. esters or ethers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
- A61K8/72—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
- A61K8/73—Polysaccharides
- A61K8/732—Starch; Amylose; Amylopectin; Derivatives thereof
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
- A61Q19/00—Preparations for care of the skin
- A61Q19/08—Anti-ageing preparations
Definitions
- the present invention relates to a novel derivative of a branched starch, a method for producing the same, and a molded article containing the derivative of the branched starch, and more specifically, a 6-a maltosyl branched structure and / or a 6a maltotetraosyl branched
- the present invention relates to a branched starch derivative having a structure, a production method thereof, and a molded product containing the branched starch derivative.
- Starch is a high molecular weight gnolecan stored mainly in the cells of higher plant seeds and rhizomes, and is generally a mixture of amylose and amylopectin.
- Amylose is an ⁇ -1,4 glucan having a structure in which dalose is linearly bonded with ⁇ -1,4 bonds.
- amylopectin is a linear part of ⁇ -1, 4 glucan, and usually has a structure in which ⁇ -1, 4 glucan having a glucose polymerization degree of 6 or more is branched by ⁇ -1, 6 bonds. Yes.
- Starch swells when heated in an aqueous dispersion to form a viscous gelatinized starch, but has the property of aging and causing gelation when allowed to cool.
- Starch has been gelatinized since long ago, and is used for food, and because it has excellent processability, low cost, and storability, it is used as the main ingredient of foods.
- Colloid stabilizers are also widely used for the purpose of improving the physical properties and maintaining the quality of food.
- starch is liquefied and industrially used as a raw material for dulose, isomerized sugar, maltooligosaccharide, chickenpox and the like.
- gelatinized starch and liquefied starch have problems such as aging during storage, gelation easily occurs and water retention is lost and hardened, and processing suitability is lowered.
- JP-A-8-134104 a branching enzyme (branching enzyme; EC 2 ⁇ 6) is synthesized in a starch liquefaction solution by cleaving ⁇ 1, 4 bonds of starch and synthesizing ⁇ -1,6 bonds by transfer reaction. 4. 1. 18), 4- ⁇ -glucanotransferase (D enzyme; EC 2. 4. 1. 25) or CGTase (EC 2. 4. 1. 19) A method for forming an artificial glucan has been proposed.
- JP 2001-294601 also discloses a branched structure compared to starch, which is a raw material that uses a branching enzyme derived from Neurospora crassa to reduce molecular weight from gelatinized starch.
- a branching enzyme derived from Neurospora crassa has been proposed for forming highly branched starches having a dense structure and a branched structure centered on a degree of glucose polymerization of 4 to 7.
- the Neuros Bora Classa is a special mold, and its safety has not been confirmed in the production of food and drink.
- JP-A-2002-78497 discloses a branching enzyme (SBE II) and phosphorylase derived from barley, with glucose 1-phosphate and maltooligosaccharide as reaction substrates, with a glucose polymerization degree of 6 or 7 as the center.
- SBE II branching enzyme
- phosphorylase derived from barley
- a method of forming a branched starch having a branched structure is proposed.
- SBE II barley-derived branching enzyme
- phosphorylase phosphorylase
- the substrate glucose 1-phosphate for industrial production.
- 2005-298253 a method for producing a novel branched starch having improved aging resistance using an enzyme derived from a microorganism, and its application development has been promoted. It has been.
- the branched starch has high aging resistance and excellent water solubility, but depending on the application, there may be problems in terms of mechanical strength and hydrophilicity. Needed to modify its physical properties.
- the present invention aims to provide a derivative having a modified physical property, a method for producing the same, and a molded product containing the derivative of the branched starch. .
- branched starch a D Dalcoviranosyl (1 ⁇ ) cyclic maltosyl manretose (hereinafter abbreviated as “cyclic maltosyl maltose” in this specification) from ⁇ — 1, 4 glucan
- Carbohydrate-related enzymes such as phrerase, a galactosidase, 13 galactosidase, lysozyme and other glycosyltransferases, sugar hydrolases, and glycosylphosphates It has been found that by using the enzyme reaction system according to the present invention, it is possible to prepare a carbohydrate derivative of a branched starch in which the hydroxyl group is substituted with an O-glycosyl group or a modified O-glycosyl group in which a glycosyl group is further bonded to this O-glycosyl group.
- branched starch derivative in which a hydroxyl group of a branched starch is substituted with a substituent other than a hydroxyl group and a glycosyl group by reacting a reactive reagent with the branched starch.
- Derivatives having substituents are excellent in binding properties to the branched starch itself or to other compounds, and therefore can be advantageously used for binding to other organic compounds for the purpose of crosslinking and grafting of the branched starch.
- the present invention relates to a derivative of a branched starch having a 6-a maltosyl branched structure and / or a 6-a maltotetraosyl branched structure (hereinafter referred to simply as “branched” in the present specification). Sometimes referred to as “starch derivatives”. ) And a method for producing the same, and a molded article containing a branched starch derivative.
- the physical properties such as mechanical strength and hydrophobicity of the novel branched starch can be modified, so that the uses of this branched starch can be expanded.
- a novel organic compound can be obtained by combining with branched starches or other compounds.
- the physical properties of this branched starch can be imparted to the compounds.
- FIG. 1 is a diagram showing elution patterns in gel filtration chromatography of various branched starches obtained by allowing a cyclic maltosyl maltose-producing enzyme to act on liquefied starch (rice corn starch liquefied liquid).
- FIG. 2 Glucose polymerization in pullulanase digests of various branched starches obtained by allowing cyclic maltosyl maltose-forming enzyme to act on liquefied starch (rice corn starch liquor). It is the figure compared separately.
- FIG. 3 is a graph showing absorption spectra of iodine-starch complexes of various branched starches obtained by allowing cyclic maltosyl maltose-forming enzyme to act on liquefied starch (soybean corn starch liquefied liquid).
- FIG. 4 is a diagram schematically showing the structure of a raw material liquefied starch (rice corn starch liquefied liquid) and a branched starch used in the present invention.
- FIG. 5 The branched starch and raw material liquefied starch used in the present invention (25% concentrated corn starch liquefied solution) were dispensed into glass test tubes and refrigerated at a temperature of 5 ° C for 10 days. It is a photograph.
- Branched starch 1 (acting amount of cyclic maltosyl maltose producing enzyme 0.001 unit)
- Branched starch 2 (acting amount of cyclic maltosyl maltose producing enzyme 0.025 unit)
- Branched starch 3 (acting amount of cyclic maltosyl maltose producing enzyme 0.05 unit)
- A Schematic diagram of liquefied starch
- the branched starch derivative referred to in the present invention is a reaction of an enzyme and its substrate or a reactive reagent with a branched starch having a 6a maltosyl branched structure and / or a 6a maltotetraosyl branched structure.
- a product obtained by substituting at least one hydroxyl group of the branched starch with a substituent other than the hydroxyl group is used.
- the reaction system used for obtaining the branched starch derivative of the present invention means an enzyme reaction system or a chemical reaction system using a reactive reagent, and in the case of a chemical reaction system, in a normal enzyme reaction system, Even modified O-glycosyl groups that are difficult to introduce can be introduced.
- esterification As the chemical reaction system, esterification, etherification, sulfonylation, amination reaction, oxidation reaction, etc., which are usually used in the manufacture of carbohydrate derivatives such as starch, can be adopted.
- the method can be widely adopted.
- Branched starch having a 6-a maltosyl branched structure and / or a 6-a maltotetraosyl branched structure used in the present invention is an ⁇ -1, 6 bond in the molecule with maltose units and / or maltotetraose units.
- the molecular weight of the branched starch is not particularly limited, but is preferably 1.0 ⁇ 10 4 daltons or more.
- a kind of starch debranching enzyme that specifically hydrolyzes ⁇ -1,6 bonds, maltose per solid is 1.8% by mass or more. It is characterized by producing 0.7% by mass or more of maltotetraose (hereinafter, unless otherwise specified, mass% is expressed as “%” in the present specification). Since the chain length (degree of glucose polymerization) of ordinary starch generally has a peak at 9 to 10, this branched starch has a branched structure having a specific chain length that is extremely short. It can be clearly distinguished from existing starch used as a raw material. In addition, this branched starch has a relatively low molecular weight, although the number of branches is increased and the straight chain portion is short compared to normal starch.
- the number of branches branched by ⁇ -1 and 6 bonds is increased compared to the existing starch. This indicates that the presence of glucose in which the 1-position and 6-position hydroxyl groups are involved in the dalcoside bond in a partially methylated product by performing a known methylation analysis. 2, 3, 4 Trimethylolene 1, 5, 6
- the content of cetinoregenosito monole (hereinafter abbreviated as “2, 3, 4 trimethylated product”) is higher than that of the raw starch, and is usually 0 per part of solid methylated product.
- the branched starch having a 6-a maltosinole branched structure and / or 6-a maltotetraosyl branched structure used in the present invention is specifically described later in the experimental section. Even when it is kept at 5 ° C for 10 days, it does not substantially show white turbidity due to aging of starch, and shows remarkable aging resistance compared to raw material liquefied starch! / Has features!
- a method for producing a branched starch having a 6-a maltosyl branched structure and / or a 6-a maltotetraosyl branched structure used in the present invention its origin, production method, etc., unless the object of the present invention is impaired. Regardless of the method, it may be produced by a method such as an enzymatic method, a fermentation method, or a synthesis method with no particular restrictions.
- a method is preferred in which liquefied starch is used as a raw material and an enzyme that acts on this to produce a 6a maltosyl branched structure and / or a 6a maltotetraosyl branched structure in the starch molecule is suitable.
- Such an enzyme acts on liquefied starch, recognizes the maltose structure present at the non-reducing end, and converts this maltose into ⁇ -maltosyl transfer force to the other non-reducing terminal glucose residue of starch molecule or 6-position hydroxyl group of glucose residue inside starch molecule, or this maltose to 4-position of other non-reducing terminal glucose residue of starch molecule
- Any enzyme can be used as long as it catalyzes the reaction of ⁇ -maltosyl transfer to a hydroxyl group.
- the cyclic maltosyl maltose producing enzyme disclosed in Japanese Patent Application Laid-Open No. 2005-95148 by the same applicant as the present applicant can be suitably used.
- the cyclic maltosyl maltose producing mechanism of the cyclic maltosyl maltose producing enzyme that can be used in the production of the branched starch used in the present invention is as follows.
- 6-a-maltosyl-malto-oligosaccharide acts on 6-a-maltosyl-malto-oligosaccharide and cyclizes by intramolecular ⁇ -maltosyl transition to cyclo ⁇ 6)-a-D-darcopyranosyl mono (1 ⁇ 4)-a-D gno Lecopyranosinole (1 ⁇ 6)-a—D Gnolecopyranosinole (1 ⁇ 4)-a—D Cyclomalosyl maltose (1 ⁇ and a degree of glucose polymerization of 4 Produces reduced maltooligosaccharides.
- the enzyme also catalyzes a slight intermolecular 4a maltosyl transfer, and produces a few malto-oligosaccharides with an increased glucose polymerization degree of 2 and malto-oligosaccharides with a decreased glucose polymerization degree of 2.
- Enzymes that catalyze the above reactions are included in cyclic maltosyl maltose-producing enzymes that can be used in the preparation of branched starches used in the present invention, regardless of their source, form, crude enzyme or purified enzyme.
- cyclic maltosyl maltose-producing enzyme used in the present invention is not limited by its source, a preferred source is a microorganism, such as Alslopacter globiformis M6 (National Institute of Advanced Industrial Science and Technology) A cyclic maltosyl manreose-producing enzyme produced by the biological deposit center, accession number FERM BP-8448) is preferably used.
- the microorganism having the ability to produce cyclic maltosyl maltose producing enzyme includes not only the above-mentioned bacteria, but also mutants thereof, and other microorganisms including recombinant microorganisms having the ability to produce cyclic maltosyl maltose producing enzyme, and Those mutants are also included.
- the cyclic maltosyl maltose producing enzyme used in the production of the branched starch used in the present invention may be a purified enzyme or a crude enzyme as long as it can be used for the preparation of the branched starch, and a free enzyme. Even an immobilized enzyme can be used.
- the reaction format may be batch, semi-continuous or continuous.
- the immobilization method include a carrier bonding method (for example, a covalent bonding method, an ionic bonding method, or a physical adsorption method), and a crosslinking method! /, A comprehensive method (lattice type or microcapsule type), Known methods can be used.
- Starch used as a raw material for producing the branched starch used in the present invention is, for example, corn starch, potato starch, rice starch, ground starch such as glutinous starch, potato starch, sweet potato starch, tapio starch
- underground starch such as waste starch can be advantageously used industrially.
- amylose obtained from starch, amylopectin, a partially degraded starch, etc. can be used as a raw material.
- Starch Power In producing this branched starch it is preferable to use the raw material starch as described above, usually gelatinized and / or liquefied. Starch gelatinization • A known method can be adopted as the liquefaction method itself.
- a method of allowing a cyclic maltosyl maltose producing enzyme to act on liquefied starch can be preferably carried out under the following conditions.
- the concentration of liquefied starch is usually 10% to 45%. If the concentration of the liquefied starch is less than 10%, the cyclic maltosyl maltose-producing enzyme is more likely to catalyze the intramolecular maltosyl transfer reaction, and cyclic maltosyl maleretose is produced rather than the branched starch, resulting in a decrease in the yield of the branched starch.
- it exceeds 45% it is difficult to dissolve starch in water.
- the cyclic maltosyl maltose-producing enzyme is 0.01 unit to 10 units, preferably 0.02 units to 1 unit, per gram of liquefied starch solids. Used to be One unit of enzyme here refers to the cyclic malto described later
- the amount of enzyme that produces 1 ⁇ mol of cyclic maltosyl maltose per minute under the conditions of the activity measurement method for sylmaltose-producing enzyme is defined as 1 unit. If the amount of cyclic maltosyl maltose-producing enzyme used is less than 0.01 units, the reaction will be insufficient and the meaning of adding the enzyme will be meaningless. Is also not preferred.
- the reaction temperature in the enzyme reaction may be a temperature at which the reaction proceeds, that is, up to around 60 ° C. Preferably a temperature in the vicinity of 30 ° C to 50 ° C is used.
- the reaction pH is usually adjusted to a range of 5 to 9, preferably 5 to 7.
- the amount of enzyme used and the reaction time are closely related, and may be appropriately selected depending on the progress of the target enzyme reaction.
- a reaction product obtained by the reaction can be used as a raw material for producing a branched starch derivative as it is. If necessary, the product obtained by the reaction is centrifuged, filtered to remove insoluble matters, and the water-soluble fraction is concentrated to prepare a solution for preparing the desired branched starch derivative of the present invention. It can also be obtained.
- the obtained branched starch solution can be used as it is for the preparation of branched starch derivatives, it is advantageous for storage and handling, and depending on its use, it is desirable to dry and obtain a powder. For drying, freeze drying or spray drying or drum drying can be used. It is desirable to grind the dried product if necessary.
- reaction product obtained by allowing a cyclic maltosyl maltose-producing enzyme to act on liquefied starch usually contains a small amount of cyclic maltosyl maltose together with the branched starch
- this reaction product can be used as it is for preparing a branched starch derivative.
- oligosaccharide can be removed and purified to be used advantageously for the preparation of branched starch derivatives.
- a conventional polysaccharide purification method such as gel filtration chromatography may be appropriately selected as necessary.
- the branched starch obtained in this manner has the characteristics that, even when the solution is left at a low temperature, white turbidity due to aging is not observed and remarkable aging resistance is observed as compared with ordinary starch. is doing.
- starch is insoluble in cold water.
- the branched starch used in the present invention dissolves in cold water to at least 20%.
- this branched starch has a lower viscosity compared to the raw starch liquefaction solution, and it is easy to handle when preparing branched starch derivatives. Is excellent.
- the enzyme reaction system used for obtaining the starch derivative of the present invention refers to a reaction system capable of substituting the hydroxyl group of the branched starch with an O-glycosyl group, and the O-daricosyl group substituted by this reaction. And a reaction system in which the hydroxyl group is further substituted with an O-glycosyl group.
- one or more of enzymes having transglycosylation ability such as cyclomaltodextrin glucanotransferase, / 3-galatatosidase, ⁇ -galactosidase, lysozyme, etc. are added to the branched starch as a substrate of the enzyme.
- one or two or more arbitrary hydroxyl groups of the branched molecule are bonded to one or two or more ⁇ D —dalcobilanosyl groups, ⁇ -D galactopyrano
- a saccharide obtained by transferring one or more of a glycosyl group such as a syl group and a ⁇ -D chitosaminyl group, and further an ⁇ -D-darcobilanosyl group transferred to a carbohydrate derivative of these cyclic tetrasaccharides, / 3— D galactoviranosyl group and / or / 3— D chitosaminyl group and other glycosyl groups, ⁇ D gnolecopyranosinole group, ⁇ D galactoviranosinore group, ⁇ —D It refers to a reaction system to transfer one or two or more one or more of the
- the hydrocarbon group referred to in the present invention is a group composed of one or more carbon atoms and hydrogen atoms, and includes a saturated or unsaturated hydrocarbon group.
- the substituent having an oxygen other than a hydroxyl group as used in the present invention means all substituents having an oxygen atom excluding a hydroxyl group, and generally an oxygen atom and another atom such as hydrogen or carbon. , This means a substituent composed of nitrogen, sulfur, halogen or the like.
- glucose, sulphatose and its multimers caproic acid, strength prillic acid, strength purine acid, lauric acid, myristic acid, palmitic acid, stearic acid, araquinic acid, ariaic acid, lignoceric acid, zomarinic acid
- Fatty acid esters acetic acid, propionic acid with saturated or unsaturated, branched or straight chain fatty acids such as lenic acid, linoleic acid, linolenic acid, cadrenic acid, erucic acid, ceracoleic acid, etc.
- Carboxylic acid ester with benzoic acid, sulfuric acid ester, phosphoric acid ester, and fragrance such as alkyl ether with C1-C18 alkyl alcohol such as methyl alcohol, ethyl alcohol, propyl alcohol, benzyl alcohol, phenol, etc.
- Various esters or ethers such as aromatic ethers with aromatic alcohols, Hexyl group, can be enumerated an aldehyde group, a functional group other than hydroxyl group having an oxygen atom such as a ketone group, a carboxyl group, an aldehyde group, a ketone group, hydrocarbon group having a functional group such as a hydroxyl group, and various oxides and the like.
- the substituent having nitrogen as used in the present invention means all substituents having one or more nitrogen atoms, and generally means a substituent composed of a nitrogen atom and other atoms.
- the substituent having sulfur as used in the present invention means all substituents having one or more sulfur atoms, and generally means a substituent composed of a sulfur atom and other atoms.
- the halogen-containing substituent in the present invention means all substituents having one or more halogen atoms, and generally means a substituent composed of a halogen atom and another atom.
- functional groups such as fluorine group, black mouth group, bromo group, and iodine group, or substituents having these, and various halides can be listed.
- a branched starch derivative of the present invention As a method for producing a branched starch derivative of the present invention, a branched starch is dissolved, suspended or immersed in a solvent described later, and if necessary, a substrate which becomes a donor of a substituent together with a catalyst (including an enzyme). Alternatively, a reactive reagent may be added, mixed and stirred by an appropriate method, and performed under appropriate reaction conditions (temperature, time, pH, pressure, etc.). Furthermore, the produced branched starch derivative can be purified by removing unreacted substrates, reactive reagents, solvents and / or catalysts by an appropriate separation and purification method.
- Examples of the solvent used in the present invention include propane, butane, pentane, hexane, isohexane, heptane, isoheptane, isooctane, benzine, rubber volatile oil, soybean volatile oil, mineral spirit, cleaning solvent, Petroleum ether, petroleum benzine, lignin, kerosene, cyclohexane, methylcyclohexane, benzene, benzonole, toluene, toluol, xylene, xylol, ethylbenzene, tamen, mesitylene, light sorbent naphtha, heavy solvent naphtha, tetralin, Hydrocarbon solvents such as decalin, creosote oil, turpentine oil, methyl chloride, methylene chloride, black form, carbon tetrachloride, dichlorodifluoromethane, chlorinated chloride, 1,
- Methinoreisobutinorecanolebinole n-hexanolreconole, 2-ethylbutanol, n-octylalcohol, 2-ethylhexanol, cyclohexanolenole, funolefrinoreanoreconole, tetrahydro Alcohol or phenolic solvents such as funolefurinorenoreconole, bendinoreanolol, phenol, talesol, etc.
- Ether solvents such as tetrahydropyran and benzylethyl ether, formic acid, acetic acid, acetic anhydride, butyric acid, methyl formate, ethyl formate, Butyl formate, amyl formate, methyl acetate, ethyl acetate, isopropyl acetate, butyl acetate, sbutyl acetate, amyl acetate, isoamyl acetate, 2-ethylhexyl acetate, cyclohexyl acetate, ethyl propionate, butyl propionate, propionic acid Amyl, butyrate butyrate, jetyl carbonate, jetyl oxalate, methyl lactate, ethyl acetate lactate, triethyl phosphate, acid such as butyrolatatane, trifluorobutyric acid or their ester solvents, ethylenic glyco
- branched starch it is preferable to use a solvent capable of dissolving at least one of the branched starch derivatives of the present invention because the synthesis efficiency is increased.
- a solvent capable of dissolving at least one of the branched starch derivatives of the present invention because the synthesis efficiency is increased.
- the reaction system contains water! /, Or may! /
- Water or other hydrophilic solvents can be used as the solvent. These solvents can be used alone or in combination of two or more. Those substituted with one or more substituents other than hydroxyl groups!
- a solvent that is hardly soluble or insoluble in the branched starch is used as a solvent for dissolving the branched starch. If it cannot be dissolved sufficiently, it is desirable to increase the efficiency by using powdered branched starch.
- the particle size of the branched starch powder should be a size suitable for the solvent in which it is suspended and the reaction conditions. Normally, the smaller the particle size, the higher the reaction rate, so the reaction rate can be increased by selecting an appropriate particle size. Can be adjusted.
- the particle size of the branched starch powder used in the present invention may be appropriately determined according to the target branched starch derivative or reaction system, and is usually 500 ⁇ m or less, preferably from 0.1 ⁇ m to 250 ⁇ m, more preferred (between 1 ⁇ m and 100 ⁇ m).
- Examples of the catalyst used in the present invention include aluminum chloride, aluminum bromide, zinc chloride, antimony chloride, boron fluoride, copper chloride, tin chloride, phosphorus chloride and other Lewis acids, hydrogen fluoride, phosphoric acid and the like.
- Basic organics such as alkali or alkaline earth metal hydroxides or oxides such as Bronsted acid, sodium hydroxide, potassium hydroxide, magnesium hydroxide, calcium hydroxide, magnesium oxide, potassium oxide, and amines
- bases such as compounds, heavy metals such as platinum, palladium, nickel, cobalt, copper, chromium, molybdenum, silver, and zinc, or oxides, sulfides, and Raney catalysts, and one or more Can be used in combination.
- These catalysts are usually Yogu be properly selected by the branch starch derivatives or the reaction system for the purpose, with respect to branched starch, typically, the weight is 0.0001 0/0 or more, preferably (or, 0.001 0 / 0 to 10,000%, more preferably (between 0.01% and 1,000%).
- the reactive reagent used in the present invention is a branched starch containing a hydrocarbon group, an oxygen-containing substituent, a nitrogen-containing substituent, a sulfur-containing substituent, a halogen-containing substituent, etc. in the branched starch.
- the molar ratio of the reactive reagent to branched starch may ⁇ be suitably determined in accordance with the branched starch derivatives and the reaction system for the purpose, usually 0.01 to 10, 000 Monore 0/0, 1 or preferably ⁇ or 0.5 1, 000 is selected from the range of Monore 0/0.
- the reaction product containing the branched starch derivative of the present invention thus obtained is usually an unreacted reactive reagent and / or solvent by filtration, extraction, liquid separation, fractional precipitation, dialysis, distillation, etc. Is used as it is.
- branched starch derivative for example, sugar or branching such as thin layer chromatography, column chromatography, ion exchange chromatography, high performance liquid chromatography, gas chromatography, distillation, crystallization, etc.
- branching such as thin layer chromatography, column chromatography, ion exchange chromatography, high performance liquid chromatography, gas chromatography, distillation, crystallization, etc.
- the conventional methods in the art for purifying starch derivatives may be applied, and these purification methods may be applied in appropriate combination as necessary.
- the production method of the branched starch derivative by ester-etherification reaction is applied when a hydrophobic group such as an alkyl group, an acyl group or an aromatic hydrocarbon group is introduced.
- a carboxylic acid ester such as acetic acid, propionic acid or benzoic acid can be obtained by reacting a corresponding acid anhydride or acid halide with a branched starch in a basic organic solvent such as pyridine.
- the sulfate ester can be obtained by reacting a complex of sulfur trioxide with dimethyl sulfoxide or pyridine with a branched starch in an inert gas or a rare gas stream.
- Fatty acid esters such as acids, ferroacids, and ceracoleic acid can be obtained by the reaction of a condensation reaction under a basic catalyst and the corresponding fatty acid halide.
- Ethers such as methyl ether, benzyl ether, trityl ether, methyl silyl ether and dodecyl ether are capable of reacting an excess amount of the corresponding alcohol with the branched starch under an acid catalyst, and the corresponding alkyl halide under a basic catalyst. It can be obtained by reacting with or diolenoquinolate sulfate.
- the production method by the sulfonylation reaction is useful for producing a reaction intermediate for obtaining various derivatives.
- substituents such as amino group, azide group and halogen group are added. It can be introduced by nucleophilic reaction. It is also possible to limit the sites for introducing substituents by selecting reaction conditions. Noh. For example, when tosyl chloride is reacted in pyridine, a tosylated branched starch in which the primary hydroxyl group is tosylated is obtained.
- the fermented carboxylic acid sodium salt may be heated and reacted in dimethyl sulfoxide to introduce a fermented carboxylic acid group into the branched starch.
- the above-mentioned tosylated branched starch is diazotized with sodium azide, and then reduced to convert it to an amino group to produce an S-linked alkylated branched starch.
- the alkyl group can be introduced through a sulfide bond by epoxidizing tosylated branched starch under alkaline conditions and reacting with alkyl sulfide.
- the production by 2, 2, 6, 6 tetramethyl-1-piperidinyloxylation reaction can be applied to the production of a carboxylated branched starch.
- branched starch is mixed with 2, 2, 6, 6-tetramethyl-1-piperidinyloxy-sodium perchlorate, sodium bromide, sodium chlorite, and reacted at pH 9-11, the first grade of branched starch
- the hydroxyl group is oxidized to a carboxyl group, and carboxylated branched starch can be obtained.
- the carboxyl group has the ability to bind to a compound having an amino group by an amide bond.
- a compound in which a spacer having an amino group such as an aminohexyl group is introduced is allowed to react with 1- (3-dimethylaminopropyl) 3-ethinorenoylimideimide hydrochloride in a phosphate buffer at room temperature. Can be linked through an amide bond.
- Production by an oxidation reaction is used when producing oxidized branched starch.
- low-temperature oxidation in an aqueous solution or a water suspension is preferable, but a method in which a powder impregnated with an oxidizing agent is heated by calorie can be mentioned.
- suitable oxidizing agents used for oxidation are, for example, sodium hypochlorite, hydrogen peroxide and the like.
- a butyl monomer such as acrylic acid or methacrylic acid is added to enzymatically synthesized amylose in the presence of iron or cerium ion.
- a carboxylic acid having a hydroxyl group such as lactic acid in a branched manner by polycondensation.
- a monomer that itself has biodegradability such as lactic acid and force prolatatone.
- the cross-linking reaction may be performed by, for example, converting a branched starch into formalin, epichlorohydrin, gnoretanolenodehydride, various diglycidyl ethers and esters in the same manner as a normal starch cross-linking reaction. It is also optional to carry out a crosslinking reaction using
- the branched starch derivative of the present invention in which the hydroxyl group of the branched starch is substituted with another functional group can be used to form a conjugate with another organic compound.
- Specific examples of the production include, for example, a method of introducing an aldehyde group into the branched starch, a method of adding a halogenated methyl group to the branched starch, and then subjecting it to an oxidation reaction with dimethyl sulfoxide, hexamine or the like.
- a method for introducing a halogen group into a branched starch for example, in order to introduce a chloro group, there may be mentioned a method in which concentrated hydrochloric acid and zinc chloride are added to a branched starch and reacted in a heated or dry hydrogen chloride gas stream.
- a method for introducing an amino group into the branched starch there may be mentioned a method in which a halogenated carboxylate or epichlorohydrin is reacted with the branched starch to form a halide and then reacted with ammonia.
- a method for introducing a mercapto group there may be mentioned a method in which the halogenated branched starch is reacted with a sulfurizing agent such as sodium thiosulfate and reduced with lithium aluminum hydride or the like.
- Examples of other substances capable of forming a conjugate with the branched starch derivative of the present invention into which these functional groups are introduced include biologically and physiologically active substances.
- Power S can be. More specifically, for example, physiologically active substances such as interferon, tsumanecrosis factor, erythropoietin, interleukin 2 and the like, hormones such as insulin and steron, amino acids, oligopeptides, polypeptides, proteins , Nucleic acids, carbohydrates, lipids, vitamins, antibiotics, and hapten molecules for inducing antibodies.
- the branched starch derivative of the present invention binds to a dye or fluorescent substance such as dansyl glycine, N, N dimethylaminobenzoyl group, methyl red, paramethyl red, anthracene-9 carbonyl group, pyrene, or azobenzene. These can also be used as detection reagents. Furthermore, the branched starch derivative of the present invention can bind a 2-hydroxypropyl group, a pyridoxamine residue, p-methoxyphenol, p-nitrophenol, benzofuroxan, metaphorbol, etc., and these can react with other substances. It can be used as a medium.
- the branched starch derivative of the present invention also binds to a polymer carrier such as polybutyl alcohol, polyacrylamide, polyethylene glycol, polypropylene glycol, polymethyl butyl ether, cellulose, or derivatives thereof. These can be used for analysis and purification of other substances.
- a polymer carrier such as polybutyl alcohol, polyacrylamide, polyethylene glycol, polypropylene glycol, polymethyl butyl ether, cellulose, or derivatives thereof.
- Branched starch derivatives obtained by these production methods are used only in the fields of food industry, cosmetic industry, pharmaceutical industry, etc., in various fields such as catalyst, fiber, packaging, architecture, paint, analysis, electricity, communication, etc. Have a wide range of uses.
- the branched starch derivative of the present invention into which a hydrophobic group such as a phenyl group, an alkyl group, and a acetyl group is introduced is fat-soluble and is useful as a surfactant in foods, cosmetics, pharmaceuticals and the like.
- the branched starch derivative of the present invention in which a sulfate ester is introduced can be advantageously blended in cosmetics as an excellent moisturizing agent and skin beautifying agent.
- the branched starch derivative of the present invention into which a functional group having a binding property such as a bur group, an amino group, a carboxyl group, a mercapto group, or a halogen group or a substituent having such a group may contain other organic compounds and / or branched starch. Since it can be bound to itself, it can be used for the production of new organic compounds by forming multimers including homo- or hetero-dimers, and for analysis, detection and purification by binding to other polymer carriers Can be used for carrier preparation, modification of physical properties of other compounds such as proteins, and catalytic reactions of other compounds. Introduced functional groups such as cyano group, nitro group, nitroso group or substituents having these.
- the branched starch derivative of the present invention can be used as an antibacterial agent, immunostimulant, anticancer agent, etc., as a pharmaceutical, a fiber material, a packaging material, or a building material.
- the branched starch derivative of the present invention having a dissociative functional group such as a carboxyl group or a halogen group and the branched starch derivative of the present invention having a polarizable functional group such as a hydroxyl group or an amino group have dielectric properties. It can be used as an additive for fuel cells.
- the derivatives of the present invention having an alkyl alcohol group such as a hydroxymethyl group, a hydroxychetyl group and a hydroxypropyl group are further improved in water solubility.
- thermoplasticity increases as the number of substituents introduced increases. For example, large substituents introduced by the grafting reaction significantly reduce the heat flow temperature. Therefore, the molding process with a normal plastic molding machine is easier than those without chemical modification. Furthermore, it can be used in the same manner as general-purpose plastics in the fields of films, sheets and molded products that require water resistance.
- the chemically modified product is converted into an aqueous solution, paste or cream form. It is easy to process and can be stored in a bottle or tube for a long period of time.
- branched starch can be prepared into a superabsorbent gel by grafting reaction, and can be insolubilized in water and other solvents by subjecting it to a crosslinking reaction. It is also optional to prepare a gel with a wide range of swelling degrees.
- the basic skeleton of the branched starch derivative of the present invention is the same as that of the branched starch, usually, the characteristics and functions of the branched starch are partially retained. Therefore, the derivative can be used for the same purpose as the branched starch.
- the use of the branched starch derivative of the present invention will be described in more detail.
- the branched starch derivative of the present invention usually retains partially the properties and functions of the branched starch, depending on the type and substitution rate of the substituent, and, like the branched starch, Used as materials and base materials in various fields such as cosmetics, quasi-drugs, pharmaceuticals, feed, feed, chemicals, industrial products, civil engineering greenery products, agricultural and forestry products, horticultural materials, powdered products, miscellaneous goods, etc. Ability to rub with S.
- the branched starch derivative of the present invention when used as a substitute for ordinary starch in foods and drinks containing starch, it has aging resistance itself, so that Foods and beverages in which the above is suppressed are obtained. Therefore, foods and drinks containing the branched starch derivative of the present invention are those in which a decrease in water retention, shape retention, freezing resistance, digestibility and the like due to aging of starch is suppressed. Examples of foods and drinks containing starch include rice cakes, dumplings, rice cakes, breads, potatoes, starch-containing sports drinks, and starch-containing dietary supplements.
- branched starch derivative of the present invention As a method for incorporating the branched starch derivative of the present invention as described above into various composition forms, it may be contained in the process until the product is completed, for example, mixing, kneading, Known methods such as dissolution, dipping, infiltration, spraying, coating, coating, spraying, pouring and solidification are appropriately selected.
- the amount is usually 0.1% or more, preferably 1% or more, and more preferably 2% or more, and can be appropriately selected according to the purpose.
- the branched starch derivative of the present invention has properties such as shaping, irradiating property, moisture retention, viscosity, freezing resistance, drying resistance, heat resistance, and retention. Therefore, the branched starch induction
- the body is a taste improver, quality improver, water separation inhibitor, stabilizer, discoloration inhibitor, excipient, inclusion agent, binder, adhesive, molding agent, shaping agent, thickener, stabilization Food, food, food, food, food, pet food, cosmetics, quasi-drugs, pharmaceuticals, agricultural chemicals, biocompatible medical materials, miscellaneous goods, civil engineering greening products, etc. It can be advantageously used for the production of various molded products such as agricultural and forestry products, horticultural materials, powder products, industrial products, and chemical products.
- the molded product containing the branched starch derivative of the present invention is particularly suitable as a molded product that requires biodegradability.
- paper non-woven fabrics, woven fabrics, knitted fabrics, yarns, fibers including slit fibers, ropes, tubes, ropes, foamed containers, hamburgers, ice cream, ramen, juices, coffee, beer, milk, etc.
- Containers such as food containers and ice cream corn cups, tableware, trays, dishes, cups, cartons, garbage bag containers, packaging boxes, agricultural and horticultural pots, artificial wood, foam sheets, films, capsules, rose-shaped cushioning materials , Adhesive moldings, agricultural house sheets and construction sheets, such as civil engineering sheets, various packaging films including agricultural films, and coatings such as paint, cement, concrete It can be advantageously used for chemical products such as plastics and industrial products.
- these molded products may be solutions, semi-solids, solids, pastes, foams, films, sheets, tubes, capsules, short bars, plates, chips. What was shape
- these molded products can be used in the field where plastic foam has been used.
- low foams are suitable for packaging materials for electrical appliance cabinets, automobile handles, bumpers, interior parts, and the like.
- Other uses that require lightness and safety such as home interior items, hotel toothbrushes, spoons for in-flight meals, forks, dishes and trays, toys, air gun balls, stationery, office supplies, etc. .
- the high foam is particularly effective as an alternative material for polystyrene foam, which currently has a problem in disposal.
- tableware packaging containers such as food trays and instant potato containers, marine products, transport boxes such as agricultural products boxes, packaging boxes, electrical products, cushioning materials such as cushioning materials for precision equipment, construction, roads Sound insulation and heat insulating materials are suitable.
- the molded product containing the branched starch derivative of the present invention includes a hat
- a hat examples include clothing such as ponchos and windbreakers, packaging materials such as garbage bags and souvenir bags, and exercise equipment such as ski poles.
- the branched starch derivative of the present invention that has been substituted with a hydrophobic substituent to enhance the hydrophobicity can be advantageously used as a biocompatible material, such as a medical thread or gauze.
- the molded product containing the branched starch derivative of the present invention civil engineering greening products such as piles, piles, gonorefty, agricultural films, seedling pots, agricultural and horticultural pots, agricultural and forestry supplies, horticultural use It is preferable to knead known fertilizers such as chisso, phosphorus, potash, etc., effective fungi, and / or pesticides in advance for the material supplies since they become more effective as fertilizers after biodegradation.
- the addition ratio is 0% to 80%, preferably 5% to 30%.
- the molded product containing the branched starch derivative of the present invention can be formed into a desired shape such as a film, a sheet, a tube, or a capsule by using, for example, an ordinary plastic molding machine.
- the molding method is not particularly limited. For example, extrusion molding, injection molding, pressure molding, mold molding, cast molding, blow molding, stamping molding, cutting molding, thermoforming, and film molding methods are used as appropriate. The method can be used.
- the resulting molded product can also be used as a biodegradable molded product.
- a water-soluble polysaccharide other than the branched starch derivative such as starch, a partially decomposed starch product, amylose, or amylope, is used as a polymer material as necessary. Kuching etc.
- Starch derivatives esterified, etherified, oxidized and / or cross-linked starch derivatives, punoleran, sodium alginate, agar, pectin, xanthan gum, dextran, carrageenanan, native dielan gum, galatatomannan, chondroitin sulfate
- a plasticizer or a gelling agent can be advantageously added to adjust the plasticity of the molded product.
- plasticizers include water and various polyols, for example, polyalcohols such as glycerin and polybutal alcohol, sugar alcohols such as erythritol, xylitole, sonorebitol, multitole, ⁇ , a-trehalose, cyclodextrin, international publication WO 02 / Cyclo disclosed in the specification of No. 10361 etc.
- Thermosetting resins such as phenol resin, urea resin, melamine resin, epoxy resin, natural rubber, shellac resin, polyethylene resin, polystyrene resin, polyvinyl chloride resin, polypropylene resin, acrylic resin, polyester resin Mix with powder or pellets of thermoplastic polymer material, add emulsifier, heat stabilizer, quality improver, preservative, etc., heat to 150 ° C to 250 ° C, press molding
- this branched starch derivative-containing molded product can also be advantageously made into a biodegradable starch-based plastic molded product.
- Organic components include chitin, chitosan, collagen, hive mouth-in, keratin, rosin, dammar, copal, ⁇ powder, cellulose, wood flour, fiber, pulp, lignin, protein and its degradation products, Waxes, fats and oils, lipids, Sugar fatty acid esters, alcohols such as ethanol, saccharides other than the branched starch derivative of the present invention, cyclic saccharides, sugar alcohols, colorants, pigments, preservatives, flavoring agents, flavoring agents, binders, freshness-preserving agents , Surfactants, builders, co-builders, antioxidants, bleaches, brighteners, dispersants, antifoaming agents, water softeners, UV reflectors, UV absorbers and
- Partially decomposed starch (trade name “Pinedettas # 4”, manufactured by Matsutani Chemical Co., Ltd.) 1.5 w / v (mass / volume)%, yeast extract (trade name “Polypeptone”, manufactured by Nippon Pharmaceutical Co., Ltd.) 0. 5w / v%, yeast extract (trade name "Yeast Extract S”, manufactured by Nippon Pharmaceutical Co., Ltd.) 0. lw / v%, dipotassium phosphate 0.
- the enzyme activity of the cyclic maltosyl maltose producing enzyme was measured by the following method. Dissolve soluble starch in 50 mM acetate buffer (pH 6.0) containing 2 mM calcium chloride to a concentration of 2 w / v% to make a substrate solution. Add 0.5 ml of enzyme solution to 0.5 ml of the substrate solution. , 40 ° C The reaction solution was heated at about 100 ° C for 10 minutes to stop the reaction, and then ⁇ -dalcosidase (“Trans-Dalcosidase L” was used to degrade the remaining soluble starch and contaminating oligosaccharides.
- cyclic maltosyl maltose producing enzyme activity is defined as the amount of enzyme that produces 1 ⁇ mol of cyclic maltosyl maltose per minute under the above conditions.
- the PLC was run using “Shodex SUGAR KS-801” (manufactured by Showa Denko KK) for the column, using water as the eluent, at a column temperature of 60 ° C and a flow rate of 0.5 ml / min.
- the detection was performed using a differential refractometer RI-8012 (manufactured by Tosoh Corporation).
- Cyclic maltosyl maltose-producing enzyme activity is adsorbed on a DEAE Toyo pearl 650S gel equilibrated with 10 mM Tris-HCl buffer ( ⁇ ⁇ 7.5), and has a linear gradient from 0 M to 0.4 M salt concentration. Upon elution, it was eluted at a salt concentration of about 0.22M. Collect this active fraction, add ammonium sulfate to a final concentration of 1M and leave it at 4 ° C for 24 hours, then centrifuge to remove insolubles.
- Phhenyl-Toyopearl 650M gel was used for hydrophobic chromatography (gel volume 10 ml).
- Cyclic maltosyl maltogenic enzyme activity is adsorbed on a “Phenyl-Toyopearl 650M” gel equilibrated with 20 mM acetate buffer (pH 6.0) containing 1 M ammonium sulfate. And elution with a linear gradient of 0M, the ammonium sulfate concentration was about 0.1M. Cyclic maltosyl maltose producing enzyme activity, cyclic malt in each step of this purification Table 1 shows the specific activity and yield of sylmaltose-producing enzyme.
- the purified cyclic maltosyl maltose-producing enzyme preparation after hydrophobic chromatography was subjected to 5 to 2 Ow / v% concentration gradient polyacrylamide gel electrophoresis, and the purity of the enzyme preparation was tested. It was a standard product with high purity.
- 2,500 g of commercially available rice cake corn starch (sold by Sanwa Starch Co., Ltd.) is suspended in 25 L of tap water containing ImM calcium chloride, adjusted to pH 6.0 with 2N hydrochloric acid, and 10% starch starch is added.
- 20,000 units of ⁇ -amylase (trade name “Neospirase PK 2”, manufactured by Nagase Seikagaku Corporation) to this starch milk, stir for 30 minutes, and then pass through the continuous liquefaction device at a flow rate of 1 L / min. did.
- the starch milk was heated at 100 ° C. for 25 minutes and then at 140 ° C.
- liquefied starch a starchy corn starch liquor
- the obtained liquefied liquid was decolorized with activated carbon, filtered through diatomaceous earth, and concentrated under reduced pressure to a concentration of 25%.
- This concentrated liquefied solution is divided into 5 equal parts, and the cyclic maltosyl maltose-producing enzyme purified sample obtained in Experiment 1 is divided into 4 liquefied solutions by adding 0.0125, 0, 025, 0.05, or 0.1 unit of harm, calories with U, and allowed to act at 50 ° C, pH 6.0 for 24 hours.
- HPLC uses “MCIgel CK04SS” (manufactured by Mitsubishi Chemical Corporation) connected in series, using water as the eluent, column temperature of 80 ° C, flow rate of 0.4 ml / The detection was performed using a differential refractometer RI-8012 (manufactured by Tosoh Corporation).
- Each reaction solution obtained in Experiment 2-1 is filtered, decolorized with activated carbon according to conventional methods, desalted with H-type and OH-type ion exchange resins, purified, and concentrated to 20% solid content with an evaporator. did. Subsequently, in order to remove cyclic maltosyl maltose mixed as a by-product, column fractionation using a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Co., Ltd.) was performed. . Resin was packed into four jacketed stainless steel columns with an inner diameter of 5.4 cm and connected in series to a total resin layer length of 240 cm.
- a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Co., Ltd.
- the branched starch obtained by the method of Experiment 2 was subjected to the following test to examine the structure of the branched starch.
- Genome filtration analysis was performed by connecting two “TSK-GEL ALPHA-M” columns (manufactured by Tosohichi Co., Ltd.) in series and using lOmM acid buffer (pH 7.0) as the eluent. Detection was performed using a differential refractometer “RI-8012” (manufactured by Tosohichi Corporation) at 40 ° C. under a flow rate of 0.3 ml / min.
- the branched starch was dissolved in lOmM acid buffer (pH 7.0) and subjected to membrane filtration as a sample for gel filtration analysis.
- lOmM acid buffer pH 7.0
- the oxy-starch liquefied liquor before treatment with the cyclic maltosyl maltose-producing enzyme was similarly analyzed.
- the molecular weight of gnolecan in the sample was calculated based on a molecular weight calibration curve prepared by gel filtration analysis of a pullulan standard product for molecular weight measurement (sales by Hayashibara Biochemicals, Inc.). The elution pattern in gel filtration chromatography is shown in FIG.
- a is a control (oxyxy corn starch liquefied liquid)
- “b”, “c”, “d”, and “e” each represent a cyclic manoleorenolease producing enzyme per gram of solid in the liquefied liquid.
- Branched starch obtained by the action of 0125 units, 0.025 units, 0.05 units and 0.1 units.
- branched starches obtained by acting 0.0125 units, 0.025 units, 0.05 units and 0.1 units of cyclic maltosyl maltose-producing enzyme per solid of starch corn starch liquefaction are respectively branched. Called starches 1, 2, 3 and 4.
- the oxy-starch liquefied liquid of the control (a) showed one peak in the gel filtration chromatography.
- the weight average molecular weight of glucan contained in this peak was calculated to be 1.1 ⁇ 10 6 dalton from the calibration curve data. ⁇ Kishiko Elution of branched starch 4 (e in Fig.
- the reducing power of the four branched starches 1, 2, 3, and 4 obtained in Experiment 2-2 or the control oxy-starch liquefied liquor was measured.
- the total sugar content of each sample was determined by the anthrone-sulfuric acid method, and the reduced sugar content was improved by the Park 'Johnson method (Takusaku et al., “Carbohydrate Research”, vol. 94, pages 205-213 (1981). ))),
- ⁇ -Amylase is an enzyme that hydrolyzes starch in maltose units from the non-reducing end and stops the hydrolysis reaction just before the branching point due to ⁇ -1, 6 bond.
- the branched starch having a larger amount of cyclic maltosyl maltose producing enzyme has a lower absorbance as a whole.
- the maximum absorption wavelength was about 520 nm, and no difference was observed between the samples. From the results of Experiment 3-2, hydrolysis due to the action of cyclic maltosyl maltose producing enzyme is hardly observed, but despite this, branch starch with a large amount of cyclic maltosyl maltose producing enzyme has lower absorbance.
- the branched starch obtained by reacting liquefied starch (Luxi corn starch liquefied liquid) with a cyclic maltosyl manreose-producing enzyme has 6 a maltosyl branched structure and / or 6 a maltotetraosyl branched structure. It was found to be a novel branched starch having A schematic diagram showing the structure of the branched starch used in the present invention is shown in FIG. 4 together with that of the liquefied starch (oxyl corn starch liquefied liquid). In FIG.
- a and B are schematic diagrams of a liquefied starch (a liquefied liquid of starch corn starch) and a branched starch used in the present invention, respectively.
- reference numerals 1, 2 and 3 denote liquefied starch ( In the case of glucose (corn corn starch liquefied liquid), the straight chain structure (amylose structure) in which glucose is linked by -1,4 bonds, the site where the straight chain structure is branched by ⁇ -1,6 bonds, and the reducing end glucose
- the symbols 4 and 5 mean 6a maltosyl branched structure and 6a maltotetraosyl branched structure in the branched starch used in the present invention.
- the purified product of cyclic maltosyl maltose-producing enzyme obtained by the method of Experiment 1 was used per 1 starch of the solid starch. 0.1 unit was added, and the mixture was reacted at pH 6.0 and a temperature of 50 ° C for 20 hours. Stop the enzyme reaction by heat treatment at 100 ° C for 20 minutes, then cool and filter the filtrate. According to a conventional method, the product was decolorized with activated carbon and filtered through diatomaceous earth to obtain a branched starch solution having a concentration of about 25% with a yield of about 90% per solid.
- This branched starch-containing solution was dehydrated with a pulse combustion drying system PULCO (sold by Partec Co., Ltd.), dried and powdered.
- PULCO pulse combustion drying system
- the resulting branched starch pullulanase digestion contained 3.7% maltose and 1.7% maltotetraose.
- the partially methylated product of the obtained branched starch contained 8.2% of 2,3,4-trimethylated product.
- This product contained 96.7% branched starch and 3.3% cyclic maltosyl maltose per solid. This product can be used for the production of branched starch derivatives.
- Branched starch production example 1 The solution-like branched starch obtained in Example 1 is filtered, decolorized with activated carbon according to a conventional method, desalted with H-type and OH-type ion exchange resins and purified, and then solid content concentration with an evaporator 20 Concentrated to%. Subsequently, it was subjected to column fractionation using a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Corporation) to remove cyclic maltosyl maltose mixed as a by-product.
- a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Corporation
- the resin was packed into four stainless steel columns with an inner diameter of 5.4 cm and connected in series with a resin layer with a total length of 240 cm, and the starch solution was maintained while maintaining the internal temperature at 60 ° C. 5v / v% was added to the resin, and 60 ° C hot water was added under conditions of SV0.13.
- a polymer fraction not containing cyclic maltosyl maltose was collected, concentrated to 25%, dehydrated with a pulse combustion drying system PULCO (sold by Partec Co., Ltd.), dried and powdered.
- PULCO pulse combustion drying system
- a commercially available starch partial degradation product (trade name “Paindex # 100”, sold by Matsutani Chemical Industry Co., Ltd.) is made into an aqueous solution with a concentration of about 30% (w / v), and calcium chloride is added to a final concentration of ImM, and pH 6. Adjusted to 0.
- the reaction solution is decolorized with activated charcoal according to a conventional method, purified by diatomaceous earth filtration, and further concentrated to obtain a 30% concentrated branched starch portion.
- a digest solution was obtained with a yield of about 90% per solid.
- This branched starch partial decomposition product-containing solution was dehydrated and dried into a powder by using a Norus combustion drying system PULCO (sold by Partec Co., Ltd.).
- This product contains 90.8% partially degraded starch having a degree of glucose polymerization of 7 or more, 6.7% maltooligosaccharides having a degree of glucose polymerization of 1 to 6, and 2.5% cyclic maltosyl manoleose per solid. It was.
- This product can be used for the production of branched starch derivatives.
- This product contains 69.6% of partially degraded starch with a degree of glucose polymerization of 7 or more, 27.3% of maltooligosaccharides with a degree of glucose polymerization of 1 to 6, and 3.1% of cyclic maltosyl maltose per solid. It was. This product can be used to produce branched starch derivatives.
- the pullulanase digest of this product was a clear solution containing 41.5% maltose and 26.2% maltotetraose.
- the maltose and maltotetraose content in the pullulanase digest of this product was about 1.5 times higher than that of the partially digested product of the branched starch obtained in Example 3. This indicates that the number of 6-a maltosyl branch structures and / or 6a maltotetraosyl branch structures increases when hydrolyzing a branch with a high degree of polymerization of gnolecose by isoamylase and allowing the action of a cyclic maltosinole maltose-producing enzyme. Suggests that you can.
- Branched starch production example 4 The solution-like branched starch partial degradation product obtained in Example 4 was filtered and subjected to conventional methods. After decolorization with activated carbon, desalting with H-type and OH-type ion exchange resins and purification, the mixture was concentrated to an solid content of 20% with an evaporator. Subsequently, it was subjected to column fractionation using a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Corporation) to remove oligosaccharides containing mixed cyclic maltosyl maltose.
- a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Corporation
- the resin was packed in four jacketed stainless steel columns with an inner diameter of 5.4 cm and connected in series with a resin layer with a total length of 240 cm. While maintaining the internal temperature at 60 ° C, the starch solution was added to the resin. In addition, 5v / v% was added, and 60 ° C warm water was added under conditions of SV0.13. The polymer fraction containing no oligosaccharide was collected and concentrated to 25%, and then dehydrated and dried into a powder by using the Nors combustion drying system PULCO (Paltec Co., Ltd.). By this operation, a branched starch powder having less hygroscopicity and excellent particle size characteristics was obtained. This product can be advantageously used for the production of branched starch derivatives.
- Branched Starch Production Example 4 After dissolving 5 parts by weight of the branched starch obtained in the method of 4 in 125 parts by weight of anhydrous dimethyl sulfoxide, 12.5 parts by weight of sodium hydride was added and mixed, and then iced for 10 minutes. After cooling in, it was heated at 60 ° C for 2 hours. Under ice cooling, 21.5 parts by mass of methyl iodide was gradually added and mixed at room temperature for 18 hours. Further, 40 parts by mass of methanol was added and mixed with 200 parts by mass of ice-cooled distilled water. To this, 500 parts by mass of black mouth form was added and mixed, and allowed to stand until the aqueous layer and the chloroform layer were separated, and the black mouth form layer was collected.
- Branched starch production example 10 parts by weight of the branched starch powder and 200 parts by weight of anhydrous pyridine obtained in the method of Example 2 were placed in a reaction vessel, and 4 parts by weight of thiazolythione-linoleic acid amide dissolved in 5 parts by weight of anhydrous pyridine under an argon stream. added.
- Add 0.085 parts by mass of 60% (w / w) oily sodium hydride react at room temperature for 2 hours, add 1.5 parts by mass of saturated aqueous ammonium chloride solution to the reaction, and then distill off pyridine under reduced pressure. To obtain 11.2 parts by mass of a residue.
- n-dodecanol 390 parts by mass of n-dodecanol was placed in a reaction vessel, heated to 125 ° C, 1 part by mass of p-toluenesulfonic acid was added as a catalyst, and the inside of the vessel was depressurized to 5 mmHg to lOmmHg.
- 100 parts by mass of the branched starch powder obtained by the method of Branched Starch Production Example 2 was suspended in 130 parts by mass of n-dodecanol, and the resulting mixture was kept in a reaction vessel at a rate of 2.3 parts by mass / min for 100 minutes. In addition, it was made to react by adding dropwise.
- reaction product was neutralized with a saturated aqueous sodium carbonate solution, and unreacted alcohol was distilled off to obtain a dodecyl ether of a branched starch.
- This product can be advantageously used in detergents and emulsions.
- branched starch powder obtained by the method of Production Example 2 of Branched Starch was sulfated by the same method as in Example 6 to obtain a molded product containing sulfated ester of branched starch.
- This product can be advantageously used as a moisturizer and skin beautifier in general cosmetics.
- Branched starch powder obtained by the method of Production Example 2 of Branched Starch 2 parts by mass of catalytic amount of pyridine, The suspension was suspended in 20 parts by mass of an N, N′-dimethylformamide solution containing 5 w / v% of cyanuric chloride and reacted at room temperature for 3 hours. The reaction mixture was filtered and the residue was washed with acetone and dried to obtain a cyanuric chloride derivative of branched starch. This product can be combined with organic compounds such as peptides, proteins, and nuclear acids.
- Branched starch powder 15 parts by mass obtained by the method of Production Example 5 of the branched starch was suspended in 50 parts by mass of pyridine, 12 parts by mass of p-toluenesulfuryl chloride was added at 0 ° C., and the mixture was stirred for 18 hours. Extraction with ethyl acetate, washing with dilute hydrochloric acid and brine, drying and concentration gave a tosylated derivative of branched starch. This product is useful as an intermediate for various derivatives.
- this diazotized derivative was suspended in a mixed solution of 100 parts by mass of purified dioxane and 20 parts by mass of distilled methanol, and 4 parts by mass of purified triphenylphosphine was stirred in the presence of nitrogen gas. While stirring, the mixture was stirred for 1 hour. 5 parts by mass of concentrated aqueous ammonia was added dropwise, and the mixture was stirred for 12 hours in the presence of nitrogen gas. The solvent was removed and the product was suspended in 250 parts by weight of water and adjusted to pH 4 with 1N hydrochloric acid. This suspension was washed with 500 parts by mass of benzene three times to remove triphenylphosphine oxide and lyophilized to obtain an aminated derivative. This product has an ability to bind to organic compounds having a carboxyl group, and is useful as an intermediate for introducing other substituents.
- Branched starch 10 g of the branched starch powder prepared by the method of Production Example 2 was dissolved in 80 g of dimethyl sulfoxide, 2 g of sodium carbonate was added, 16 g of butyl acetate was added, and the mixture was reacted at 80 ° C. for 120 minutes. After the reaction, water was added to precipitate the product, and after filtration, washed several times with water, purified and dried. A powder of acetylated branched starch having a yield of 90%, a water content of about 10%, a degree of substitution (DS) of 2.1, and a heat fluidization temperature of 275 ° C. was obtained.
- DS degree of substitution
- Branched starch production example After preparing 32 g of 2.5% aqueous solution of branched starch powder prepared by the method of 5 to ⁇ 12 ⁇ 8 with sodium hydroxide solution, 1.5 g of nonaethylene glycol diglycidyl ether (sold by Nagase) The product was reacted with a trade name “Denacol EX-830”, molecular weight 526.6) to prepare an aqueous solution of a crosslinked product of branched starch. This aqueous solution was dried by a conventional method to prepare a crosslinked starch powder having a water content of about 5%.
- Denacol EX-830, sodium hydroxide and uncrosslinked branched starch contained in the film were removed by washing with pure water. This The film was transparent and exhibited excellent strength properties that did not dissolve even when heated to 130 ° C.
- This product was pulverized by a conventional method to prepare Yujin powder.
- This powder is a carrot powder that retains the flavor of carrots well even when stored for a long period of time, is colorful, does not solidify, and is highly soluble in water.
- Water extract of cyanobacteria (produced by Hayashibara Biochemical Laboratories, Inc., solid content: 1.4%) 98 parts by mass, branched starch derivative prepared by the method of Example 3 as a powdered base 0.5 parts by mass, ⁇ —Cyclodextrin 1. 5 parts by mass was added and stirred and dissolved, and this was spray-dried by a conventional method to prepare a green grass extract powder.
- This product is excellent in storage stability of useful components such as tributanthrine and flavonoids contained in the water extract of indigo grass that absorbs moisture and browns even after long-term storage. This product should be used as a raw material for manufacturing food and drink, cosmetics, quasi drugs, etc.
- a chocolate containing 0.5% of the powder of this cyanobacteria extract was prepared by a conventional method.
- This product contains a herb extract and retains its useful components even after long-term storage, so it is used for the prevention of periodontal disease, prevention of hyperlipidemia, treatment and improvement of lipid metabolism.
- Example 16 [0121] ⁇ Royal jelly powder>
- This royal jelly powder 27 parts by mass, Coenzyme Q 5 parts by mass, sucrose 5 parts by mass,
- this product can be advantageously used as a fragrance for food and drink, cosmetics, quasi drugs, and pharmaceuticals.
- a peppermint powder prepared by the same method as in Example 17 and a peppermint powder prepared in Example 17 were used except that only 20 parts by mass of hydrous crystal trehalose was used as a powdered base.
- each gum is prepared by a conventional method, and the flavor of the peppermint is subjected to a sensory test by 10 panelists.
- 8 of 10 panelists evaluated that the gum using the peppermint powder prepared in Example 17 had a stronger peppermint scent and higher persistence than the control. This result shows that the branched starch derivative used as a powdered base contributes to the improvement of the storage stability of fragrances! /.
- the mixture was heated with stirring at 1 OOrpm to a boiling temperature of 135 ° C. to obtain a melt, and 75 g of orange oil was added to the melt while stirring with a high-speed stirrer and emulsified for 20 minutes. Transfer the emulsion to an extrusion kettle and add 25 ° C isopropyl alcohol. Pressurized into a cooling tank containing squeeze, extruded by injection loci, and pulverized while stirring. The obtained pulverized product was dried under reduced pressure at 40 ° C using a rotary evaporator to remove isopropyl alcohol on the particle surface. was.
- the powder molded product of dry ⁇ , 2 ⁇ passed through the sieve mesh (mesh opening 840 m), subjected to sieving to remain on the sieve of 60 mesh (opening-out 250 mu m), 60 mesh sieve 80 g of the remaining powder molding was obtained, and the powder molding without deterioration of the fragrance maintained sufficient powder fluidity after long-term storage.
- a fragrance for cosmetics, cosmetics, quasi-drugs, and pharmaceuticals it is advantageously used for IJ.
- aqueous solution containing 1.5% polyvinylenoleanolone having an average degree of polymerization of 1150 and a degree of saponification of 99.95% and 2% of a branched starch derivative prepared by the method of Example 2 and reactive dye Kay acion A 1% aqueous solution of Red E—SN7B (manufactured by Nippon Kayaku Co., Ltd.) was mixed with 1.5 liters, adjusted to pH 8 with caustic soda, and then reacted by heating.
- polyvinyl alcohol having an average degree of polymerization of 1150 and a degree of saponification of 99.95% and a branched starch derivative prepared by the method of Example 2 and water were added to this colored aqueous solution, and 26% of polyvinyl alcohol and that of Example 2 were added.
- a stock spinning solution containing 6% of the branched starch derivative prepared by the method and 0.3% of the dye was prepared. This spinning solution was dry-spun using a nozzle with 50 holes, drawn 4.5 times, and heat-treated at 220 ° C to obtain a red colored yarn having a melting temperature of 93 ° C. This product has sufficient tensile strength and excellent durability.
- a 5% aqueous solution of a branched starch derivative prepared by the method of Example 2 was applied onto a 2.5 ⁇ 111-thick polylactic acid film using an applicator and then dried to produce a 3111-thick branched starch. Cast film It was created. A dampened paper was placed on the branched starch surface of the resulting laminate film and dried while pressing. As a result, a three-layer laminate of paper and polylactic acid film using a branched starch as an adhesive layer was obtained. In order to measure the adhesive strength, a 90 degree peel test was conducted, and the adhesive strength was extremely excellent and breakage occurred in the paper layer. However, the breakage in the branched starch layer, the branched starch layer and the paper or No interfacial delamination with the polylactic acid film occurred. Since this product is biodegradable, it is an environmentally friendly film.
- a pigment slurry consisting of 50 parts by weight of heavy calcium carbonate and 50 parts by weight of kaolin was dispersed using a Coreless disperser to obtain a pigment slurry.
- Solid content 0.2 parts by weight of water-resistant agent, 0.2 part by weight of lubricant, and other auxiliaries were added and dispersed to prepare a paint having a solid content of 58%.
- Hardwood bleached kraft pulp was beaten with a Niagara beater and an appropriate amount was added to water to prepare a 400 ml suspension.
- a branched starch derivative prepared by the method of Example 2 was mixed with the pulp as a powder, and hand-pulled with a paper sheet machine having a basis weight of 100 g / m 2 according to a conventional method.
- the formed wet paper was dried with a rotary dryer at 90 ° C for 1 minute and then conditioned at a temperature of 20 ° C and a humidity of 65% for 24 hours to obtain kraft paper. This product had sufficient mechanical strength and the like.
- a water content of about 10% of branched starch derivatives containing 60 parts by mass was prepared by the method of Example 12, E Ji Ren 30 mole 0/0 and acetic Bulle 70 mole 0/0 force, Ken was saponified Ranaru copolymer
- a pellet of a biodegradable resin molded article comprising 40 parts by mass of a hydrolysis copolymer having a degree of conversion of 92% was prepared. The pellet was melt-spun at a spinning temperature of 140 ° C. using a full flight screw having a diameter of 0.8 mm, a hole number of 350, and a compression ratio of 2.0 to obtain a regular yarn. To this yarn, 0.3% of the yarn mass was adhered to the yarn with potassium lauryl phosphate as a surface finish.
- the undrawn yarn was cold drawn at a draw ratio of 1.2 and then cut with a cutter to obtain a biodegradable fiber having a single yarn fineness of 6 d / f and a fiber length of 38 mm.
- This biodegradable fiber was carded with a card machine to obtain a card web.
- This web was further processed into a nonwoven fabric using an embossing roll at a temperature of 130 ° C. to obtain a nonwoven fabric.
- This product also had sufficient water resistance, mechanical strength and durability.
- Branched starch derivative (crosslinked product of branched starch) prepared by the method of Example 13 containing about 5% of water 35 parts by weight, 30% by mole of ethylene and 70% by mole of vinyl acetate (saponification degree is 98%) (Partially hydrolysed copolymer) 60 parts by mass and 5 parts by mass of poly-force prolatatone were blended to obtain a biodegradable resin molded product. This was used for fiberization. This fiber and the web After that, a sheet was obtained by the needle punch nonwoven fabric method / through air processing. This product can be used as a gardening sheet. This product has sufficient water resistance and mechanical strength and durability. Since this product is biodegradable, it decomposes naturally even if left in a field after use, so it is environmentally friendly and a sheet.
- a coating solution was prepared by adding 20 parts by mass of the derivative. This coating solution was applied to a kitchen paper so that the solid content was 0.5% based on the mass of the paper. This product can be used as an antibacterial sheet for packaging fresh food. Since this coating solution contains a branched starch derivative, the coating property to kitchen paper is improved, and the coating solution can be uniformly coated on the paper.
- Branched starch derivative powder prepared by the method of Example 13 (branched starch crosslinked product) Add 100 parts by weight of ethylene glycol 40 parts by weight and Metaprene P530A 1.4 parts by weight, and mix with a Henschel mixer at 1000 rpm for 10 minutes. After that, it was pelletized at 150 ° C with a test extruder. After 100 parts by mass of this plasticized molded product and 100 parts by mass of Bionore (# 1001) were tumbler mixed, it was again subjected to an extruder at 150 ° C. to obtain a plasticized starch 'Bionore composite molded product. Using this molded product, a sheet having a meat pressure of lm m was formed with a T-die extruder under a heating temperature of 170 ° C.
- This product replaces the branched starch used in the foamed material with the above composition, and provides a uniform foaming compared to the foamed material prepared using starch, as well as restoring force, foamability, hygroscopicity, and water resistance. It has excellent physical properties such as stability, shape retention and durability, and can be used advantageously as a cushioning material. Since this product is biodegradable, it is an environmentally friendly foam material.
- Branched starch derivative (solid content) prepared by the method of Example 2 100 parts by mass, water 20 parts by mass, polyethylene glycol 15 parts by mass, potassium persulfate 0.04 parts by mass in a Henschel mixer (Mitsui Miike Chemical Sales) The mixture was stirred at 600 rpm for 5 minutes. This was pelletized with a lab plastic mill type twin screw extruder and a pelletizer (both sold by Toyo Seiki Co., Ltd.). This pellet was injection molded using a molding die using an injection molding machine (sold by Nissei Plastic Engineering Co., Ltd.) to obtain a tray. This product has sufficient mechanical strength and is excellent in shape retention and water resistance, and can be used as a tray for plant cultivation. In addition, this product is biodegradable, so it is an environmentally friendly tray.
- a mixture of 47 parts by mass of aliphatic polyester (Bonore 1020, Showa Polymer Co., Ltd.), 47 parts by mass of branched starch prepared by the method of Example 12 and 6 parts by mass of sucrose (sugar) was supplied to an injection molding machine and molded. A molded product was obtained using a tray and a pile mold.
- a trauma treatment salve that exhibits moderate elongation and adhesion.
- This product is a salve with high commercial value, with moderate viscosity and moisturizing properties given by branched starch derivatives, and with little change over time.
- this product is a plaster that is not sticky or rough when used, and has an excellent feeling of use. It not only acts as a bactericidal effect due to iodine, but also acts as an energy replenisher to cells due to maltose. The healing period is shortened and the wound surface is healed cleanly.
- the branched starch derivative powder solution prepared by the method of Example 2 was adjusted to a concentration of 25% by mass and dropped in an appropriate amount onto a polyethylene terephthalate film fixed on a flat plate, and a YBA-type strength Lee applicator (manufactured by Yoshimitsu Seiki Co., Ltd. 6) And then dried at room temperature for about 4 hours to prepare a film having a thickness of 19111 and a water content of 10.5% by mass.
- the dried branched starch derivative film was peeled off from the polyethylene terephthalate film, and stored in a desiccator adjusted to RH 52.8% for at least one night to obtain a product.
- this product is a high-quality film with high transparency, gloss, flexibility and mechanical strength.
- the tensile strength of this product was 1.760kgf, and the water solubility was good. This product can be advantageously used as an edible film.
- Branched starch prepared by the method of Example 2 8 parts by weight, carrageenan (trade name “NEWGELI N NC—400”, sold by Chuo Foods Corporation) 2 parts by weight, sucrose stearate (trade name “sugar ester S1670” 0.01 part by mass, 25 parts by mass of glycerin, and 65 parts by mass of deionized water were mixed and dissolved by heating, and this was then applied to an applicator (trade name “Baker Applicator YBA Type” Yoshimitsu Seiki Co., Ltd.) (Sold by a company), a suitable amount of polyethylene terephthalate was dropped on a glass plate, spread, gelled, dried at 50 ° C for 6 hours, and dried with a moisture content of about 18 A branched starch derivative film having a thickness of 0.5 mm and a thickness of 0.5 mm was prepared. This product is excellent in heat sealability, transparency, and mechanical strength, and is excellent in disintegration
- Branched starch derivative obtained by the method of Example 4 250 parts by mass, carrageenan (trade name “NEW GELIN NC-400”, sold by Chuo Foods Corporation), 20 parts by mass, glycerin 40 parts by mass, and 700 parts by mass of deionized water The parts were mixed and dissolved by heating to prepare an aqueous raw material solution, which was degassed under reduced pressure. This solution was kept at 50 ° C., and the tip of the capsule forming pin was placed in the solution, then taken out and dried to prepare a hard capsule.
- This capsule had a bright surface, excellent transparency, no oxygen permeability, and excellent stability against changes in humidity.
- it is suitable as a filling container for foods and pharmaceuticals because it has an appropriate gradual disintegration property in an aqueous system.
- an emulsion was prepared by a conventional method.
- This product is useful as a skin external preparation for whitening and / or beautifying skin.
- this product is excellent in moisture retention, permeability, spreadability, and usability.
- a shampoo was prepared by a conventional method based on the following formulation.
- Photosensitive Element 201 0. 002
- This product has anti-scaling and anti-aging effects on the scalp, and has strong antibacterial properties, so it has excellent hair-growth effects, suppresses hair loss and keeps the scalp clean.
- it is a shampoo with excellent usability that retains moderate moisture after use and improves hair slippage.
- This product is excellent in hair growth and moisturizing properties, suppresses dandruff, itchiness and hair loss, and has a good hair feeling.
- the branched starch derivative of the present invention has a dense branch structure, has aging resistance, and the physical properties of the branched starch can be appropriately changed. Therefore, it is added to a starch-containing molded product as a starch substitute. In the molded product used as a powdered base, various quality deterioration due to aging of starch is reduced.
- the molded products include food and drink products, cosmetics, quasi-drugs, pharmaceuticals, feed, sheets made only of feed, fibers, foamed molded products, chemicals including adhesives, industrial products, civil engineering greening products, Since it can be used as agricultural / forestry products, horticultural materials, powder products, miscellaneous goods, biodegradable and / or slow-disintegrating molded products, each industrial field of molded products containing the branched starch derivative of the present invention The significance in is extremely high.
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Abstract
Description
明 細 書 Specification
分岐澱粉の誘導体及びその製造方法並びに分岐澱粉の誘導体を含有 する成形物 Branched starch derivative and method for producing the same, and molded product containing branched starch derivative
技術分野 Technical field
[0001] 本発明は、新規な分岐澱粉の誘導体及びその製造方法並びにその分岐澱粉の誘 導体を含有する成形物、詳細には、 6 - a マルトシル分岐構造及び/又は 6 a マルトテトラオシル分岐構造を有する分岐澱粉の誘導体及びその製造方法並び にその分岐澱粉の誘導体を含有する成形物に関する。 [0001] The present invention relates to a novel derivative of a branched starch, a method for producing the same, and a molded article containing the derivative of the branched starch, and more specifically, a 6-a maltosyl branched structure and / or a 6a maltotetraosyl branched The present invention relates to a branched starch derivative having a structure, a production method thereof, and a molded product containing the branched starch derivative.
背景技術 Background art
[0002] 澱粉は、主として高等植物の種子や地下茎の細胞内に貯蔵されている高分子グノレ カンであり、一般に、アミロースとアミロぺクチンの混合物である。アミロースは、ダルコ ースが α— 1 , 4結合で直鎖状に結合した構造を有する α— 1 , 4グルカンである。一 方、アミロぺクチンは、 α— 1 , 4グルカンの直鎖のところどころで、通常、グルコース 重合度 6以上の α—1 , 4グルカンが α—1 , 6結合で分岐した構造を有している。澱 粉は、その水分散液を加熱すると膨潤して粘稠な糊化澱粉となるものの、冷却して放 置すると老化してゲル化を起こし易い性質を持っている。澱粉は、古くより糊化されて 食用に供され、また、優れた加工性と安価であること、貯蔵性があることから、食品の 主原料として利用され、さらに、増粘剤、保水剤、コロイド安定剤などとしても、食品の 物性改良と品質保持の目的で広く利用されている。また、澱粉は液化されて、ダルコ ース、異性化糖、マルトオリゴ糖、水飴などの原料として工業的に利用されている。し 力、しながら、糊化澱粉や液化澱粉は保存中に老化し、ゲル化を起こし易ぐ保水性が 失われ硬くなつて、加工適正が低下するなどの欠点がある。 [0002] Starch is a high molecular weight gnolecan stored mainly in the cells of higher plant seeds and rhizomes, and is generally a mixture of amylose and amylopectin. Amylose is an α-1,4 glucan having a structure in which dalose is linearly bonded with α-1,4 bonds. On the other hand, amylopectin is a linear part of α-1, 4 glucan, and usually has a structure in which α-1, 4 glucan having a glucose polymerization degree of 6 or more is branched by α-1, 6 bonds. Yes. Starch swells when heated in an aqueous dispersion to form a viscous gelatinized starch, but has the property of aging and causing gelation when allowed to cool. Starch has been gelatinized since long ago, and is used for food, and because it has excellent processability, low cost, and storability, it is used as the main ingredient of foods. Colloid stabilizers are also widely used for the purpose of improving the physical properties and maintaining the quality of food. In addition, starch is liquefied and industrially used as a raw material for dulose, isomerized sugar, maltooligosaccharide, chickenpox and the like. However, gelatinized starch and liquefied starch have problems such as aging during storage, gelation easily occurs and water retention is lost and hardened, and processing suitability is lowered.
[0003] これらの欠点を改良すベぐ澱粉を酵素的に改変し、老化抑制を図ろうとする提案 も行われている。特開平 8— 134104号公報には、澱粉液化液に、澱粉の α 1 , 4 結合を切断し、転移反応により α— 1 , 6結合を合成する枝作り酵素 (ブランチング酵 素; EC 2· 4. 1. 18)、 4— α グルカノトランスフェラーゼ(D 酵素; EC 2. 4. 1 . 25)又は CGTase (EC 2. 4. 1. 19)を作用させることにより、水溶性の大環状構 造グルカンを形成させる方法が提案されている。し力、しながら、この大環状構造ダル カンは、環状構造の形成と共に分子量が大幅に低下し、粘度が低下することから、原 料液化澱粉の持つ物性が失われるという問題がある。また、特開 2001— 294601号 公報には、ニューロスポラ 'クラッサ(Neurospora crassa)由来の枝作り酵素を利用 して、糊化澱粉からほとんど分子量を低下させることなぐ原料の澱粉と比較して分岐 構造が密で、グルコース重合度 4乃至 7を中心とする分岐構造を有する高度分岐澱 粉を形成させる方法が提案されている。し力、しながら、ニューロスボラ 'クラッサは特殊 なカビであり、飲食品を製造する上で安全性が確認されていないことから工業的製造 、産業上の使用には至っていない。さらに、特開 2002— 78497号公報には大麦由 来の枝作り酵素(SBE II)とホスホリラーゼを利用し、グルコース 1 リン酸とマル トオリゴ糖を反応基質として、グルコース重合度 6又は 7を中心とする分岐構造を有す る分岐澱粉を形成させる方法が提案されている。し力、しながら、大麦由来の枝作り酵 素(SBE II)やホスホリラーゼ、基質であるグルコース 1 リン酸を工業的製造に 利用するのは極めて困難である。このような状況下、澱粉質をほとんど低分子化する ことなく、老化性などの物性の改善された澱粉質の提供が望まれていた。近年、同じ 出願人は、特願 2005— 298253号明細書において、微生物由来の酵素を利用して 、耐老化性の向上した新規な分岐澱粉を製造する方法を提案し、その用途開発が進 められている。当該分岐澱粉は、耐老化性が高ぐ水溶性に優れている反面、用途 によっては、機械的強度の点や、親水性の点で問題が生じる場合もあるので、その 用途拡大を図るためには、その物性を改変する必要があった。 [0003] Proposals have also been made to enzymatically modify vegetal starch that ameliorates these deficiencies and to prevent aging. In JP-A-8-134104, a branching enzyme (branching enzyme; EC 2 · 6) is synthesized in a starch liquefaction solution by cleaving α 1, 4 bonds of starch and synthesizing α-1,6 bonds by transfer reaction. 4. 1. 18), 4-α-glucanotransferase (D enzyme; EC 2. 4. 1. 25) or CGTase (EC 2. 4. 1. 19) A method for forming an artificial glucan has been proposed. However, this macrocyclic structure dulcan has a problem in that the physical properties of the raw material liquefied starch are lost because the molecular weight is greatly reduced and the viscosity is lowered with the formation of the cyclic structure. JP 2001-294601 also discloses a branched structure compared to starch, which is a raw material that uses a branching enzyme derived from Neurospora crassa to reduce molecular weight from gelatinized starch. Has been proposed for forming highly branched starches having a dense structure and a branched structure centered on a degree of glucose polymerization of 4 to 7. However, the Neuros Bora Classa is a special mold, and its safety has not been confirmed in the production of food and drink. Furthermore, JP-A-2002-78497 discloses a branching enzyme (SBE II) and phosphorylase derived from barley, with glucose 1-phosphate and maltooligosaccharide as reaction substrates, with a glucose polymerization degree of 6 or 7 as the center. A method of forming a branched starch having a branched structure is proposed. However, it is extremely difficult to use barley-derived branching enzyme (SBE II), phosphorylase, and the substrate glucose 1-phosphate for industrial production. Under such circumstances, it has been desired to provide starchy materials having improved physical properties such as aging properties, while hardly reducing the molecular weight of starchy materials. In recent years, the same applicant proposed in Japanese Patent Application No. 2005-298253 a method for producing a novel branched starch having improved aging resistance using an enzyme derived from a microorganism, and its application development has been promoted. It has been. The branched starch has high aging resistance and excellent water solubility, but depending on the application, there may be problems in terms of mechanical strength and hydrophilicity. Needed to modify its physical properties.
発明の開示 Disclosure of the invention
[0004] 本発明は、新規分岐澱粉の用途拡大を図るベぐその物性を改変した誘導体及び その製造方法並びにその分岐澱粉の誘導体を含有する成形物を提供することを課 題とするあのである。 [0004] The present invention aims to provide a derivative having a modified physical property, a method for producing the same, and a molded product containing the derivative of the branched starch. .
[0005] 本発明者等は、上記課題を解決するために、各種糖転移酵素の利用に着目し、鋭 意研究を重ねる過程において、本発明と同じ出願人による特開 2005— 95148号公 報(特願 2004— 174880号明細書)に開示した、サイクロ {→6) α D—ダルコピ ラノシル一(1→4) - a—D—ダルコピラノシル一(1→6) - a—D—ダルコビラノシ ルー(1→4) a D ダルコビラノシルー(1→}の構造を有する環状マルトシルマ ノレトース(以下、本明細書では「環状マルトシルマルトース」と略記する。)を、 α — 1 , 4グルカンから生成する環状マルトシルマルトース生成酵素を高濃度の液化澱粉又 は澱粉部分分解物に作用させたところ、 6 - a マルトシル分岐構造及び/又は 6 a マルトテトラオシル分岐構造を有する新規分岐澱粉 (以下、本明細書では、 単に、「分岐澱粉」いう場合がある。)を生成することを見出した。そして、この分岐澱 粉に、従来知られている各種酵素、例えば、サイクロマルトデキストリングルカノトラン スフエラーゼ、 a ガラクトシダーゼ、 13 ガラクトシダーゼ、リゾチームやその他の糖 転移酵素、糖加水分解酵素、糖加リン酸分解酵素などの糖質関連酵素などによる酵 素反応系を用いることにより、その水酸基を O グリコシル基若しくは、この O グリコ シル基にさらにグリコシル基が結合した修飾 O グリコシル基で置換した分岐澱粉の 糖質誘導体が調製できることを新規に見いだした。さらに、これらの酵素反応系とは 別に、反応性試薬を分岐澱粉に反応させることにより、分岐澱粉の水酸基を、水酸基 及びグリコシル基以外の他の置換基で置換した、分岐澱粉の誘導体が得られること を新規に見い出した。これらの反応方法によれば、グリコシル基以外の多様な置換基 についても選択的に導入することが可能となり、分岐澱粉の物性を任意に改変できる ことを見い出し、本発明を完成するに至った。本発明によれば、浸透圧調節性、賦形 性、照り付与性、保湿性、粘性、離水防止性、固結防止性、包接性、保香性、安定性 、他の糖の晶出防止性、澱粉老化防止性、蛋白質変性防止性、脂質劣化防止性、 耐酸性、ァミノカルボニル反応性、誘電性、分極性、電気伝導性などの分岐澱粉の 有する物性を任意に改変できる。例えば、疎水性の強い置換基を有する誘導体は、 分岐澱粉に脂溶性を賦与することを可能とし、反応性の高レ、置換基を有する誘導体 は、分岐澱粉自体又は他の化合物との結合性に優れることから、分岐澱粉の架橋化 、グラフト化などの目的で、他の有機化合物との結合に有利に用いることができる。ま た、この性質を利用して、他の有機化合物に結合させることによりその有機化合物の 物性を改変することも可能である。 [0005] In order to solve the above-mentioned problems, the present inventors paid attention to the use of various glycosyltransferases, and in the process of intensive research, disclosed in JP 2005-95148 A by the same applicant as the present invention. Cyclo {→ 6) α D-Darkopyranosyl 1 (1 → 4)-a-D-Darkopyranosyl 1 (1 → 6)-a-D-Darkoviranosi disclosed in Japanese Patent Application No. 2004-174880 Lu (1 → 4) a D Dalcoviranosyl (1 →) cyclic maltosyl manretose (hereinafter abbreviated as “cyclic maltosyl maltose” in this specification) from α — 1, 4 glucan When the resulting cyclic maltosyl maltose-forming enzyme was allowed to act on a high concentration of liquefied starch or partially decomposed starch, a new branched starch having a 6-a maltosyl branched structure and / or a 6a maltotetraosyl branched structure In the present specification, it has been found that the branched starch may be referred to simply as “branched starch.” Then, various enzymes known in the art such as cyclomaltodextrin glucanotran are produced. Carbohydrate-related enzymes such as phrerase, a galactosidase, 13 galactosidase, lysozyme and other glycosyltransferases, sugar hydrolases, and glycosylphosphates It has been found that by using the enzyme reaction system according to the present invention, it is possible to prepare a carbohydrate derivative of a branched starch in which the hydroxyl group is substituted with an O-glycosyl group or a modified O-glycosyl group in which a glycosyl group is further bonded to this O-glycosyl group. In addition to these enzyme reaction systems, a branched starch derivative in which a hydroxyl group of a branched starch is substituted with a substituent other than a hydroxyl group and a glycosyl group by reacting a reactive reagent with the branched starch. According to these reaction methods, it has been found that various substituents other than glycosyl groups can be selectively introduced, and the physical properties of the branched starch can be arbitrarily modified. According to the present invention, osmotic pressure controllability, shaping, shine imparting, moisture retention, viscosity, water separation prevention, consolidation Stopping property, Inclusion property, Aroma retaining property, Stability, Anti-crystallization of other sugars, Anti-starch aging property, Anti-protein denaturation property, Anti-lipid degradation property, Acid resistance, Aminocarbonyl reactivity, Dielectric property, Physical properties of branched starch such as polarizability, electrical conductivity, etc. can be modified arbitrarily, for example, derivatives having a strong hydrophobic substituent make it possible to impart fat solubility to the branched starch and have high reactivity. Derivatives having substituents are excellent in binding properties to the branched starch itself or to other compounds, and therefore can be advantageously used for binding to other organic compounds for the purpose of crosslinking and grafting of the branched starch. In addition, it is possible to modify the physical properties of an organic compound by using this property and bonding it to another organic compound.
すなわち、本発明は、 6 - a マルトシル分岐構造及び/又は 6— a マルトテト ラオシル分岐構造を有する分岐澱粉の誘導体(以下、本明細書では、単に、「分岐 澱粉誘導体」とレ、う場合がある。 )及びその製造方法並びに分岐澱粉誘導体を含有 せしめた成形物を提供することにより上記課題を解決するものである。 That is, the present invention relates to a derivative of a branched starch having a 6-a maltosyl branched structure and / or a 6-a maltotetraosyl branched structure (hereinafter referred to simply as “branched” in the present specification). Sometimes referred to as “starch derivatives”. ) And a method for producing the same, and a molded article containing a branched starch derivative.
[0007] 本発明によれば、新規分岐澱粉の機械的強度や疎水性などの物性を改変すること ができるので、この分岐澱粉の用途を拡大することができる。また、分岐澱粉同士や 他の化合物と結合することにより、新規な有機化合物を得ることができる。さらに、他 の化合物と結合することにより、その化合物にこの分枝澱粉の物性を賦与することが できる。 [0007] According to the present invention, the physical properties such as mechanical strength and hydrophobicity of the novel branched starch can be modified, so that the uses of this branched starch can be expanded. Moreover, a novel organic compound can be obtained by combining with branched starches or other compounds. Furthermore, by combining with other compounds, the physical properties of this branched starch can be imparted to the compounds.
図面の簡単な説明 Brief Description of Drawings
[0008] [図 1]液化澱粉(ヮキシーコーンスターチ液化液)に環状マルトシルマルトース生成酵 素を作用させて得られた各種分岐澱粉のゲル濾過クロマトグラフィーにおける溶出パ ターンを示す図である。 [0008] FIG. 1 is a diagram showing elution patterns in gel filtration chromatography of various branched starches obtained by allowing a cyclic maltosyl maltose-producing enzyme to act on liquefied starch (rice corn starch liquefied liquid).
[図 2]液化澱粉(ヮキシーコーンスターチ液化液)に環状マルトシルマルトース生成酵 素を作用させて得られた各種分岐澱粉のプルラナーゼ消化物中におけるグルコース 重合度 7以下のマルトオリゴ糖の含量を重合度別に比較した図である。 [Fig. 2] Glucose polymerization in pullulanase digests of various branched starches obtained by allowing cyclic maltosyl maltose-forming enzyme to act on liquefied starch (rice corn starch liquor). It is the figure compared separately.
[図 3]液化澱粉(ヮキシーコーンスターチ液化液)に環状マルトシルマルトース生成酵 素を作用させて得られた各種分岐澱粉のヨウ素 澱粉複合体の吸収スペクトルを示 す図である。 FIG. 3 is a graph showing absorption spectra of iodine-starch complexes of various branched starches obtained by allowing cyclic maltosyl maltose-forming enzyme to act on liquefied starch (soybean corn starch liquefied liquid).
[図 4]原料液化澱粉 (ヮキシーコーンスターチ液化液)と本発明で使用する分岐澱粉 の構造を模式的に示した図である。 FIG. 4 is a diagram schematically showing the structure of a raw material liquefied starch (rice corn starch liquefied liquid) and a branched starch used in the present invention.
[図 5]本発明で使用する分岐澱粉及び原料液化澱粉 (ヮキシーコーンスターチ液化 液)を濃度 25%の溶液とし、ガラス製試験管に分注して温度 5°Cで 10日間冷蔵保存 したものの写真である。 [Fig. 5] The branched starch and raw material liquefied starch used in the present invention (25% concentrated corn starch liquefied solution) were dispensed into glass test tubes and refrigerated at a temperature of 5 ° C for 10 days. It is a photograph.
符号の説明 Explanation of symbols
[0009] a:対照の液化澱粉(ヮキシーコーンスターチ液化液) [0009] a: Control liquefied starch (rice corn starch liquefied liquid)
b :分岐澱粉 1 (環状マルトシルマルトース生成酵素作用量 0. 0125単位) c:分岐澱粉 2 (環状マルトシルマルトース生成酵素作用量 0. 025単位) b: Branched starch 1 (acting amount of cyclic maltosyl maltose producing enzyme 0.001 unit) c: Branched starch 2 (acting amount of cyclic maltosyl maltose producing enzyme 0.025 unit)
d:分岐澱粉 3 (環状マルトシルマルトース生成酵素作用量 0. 05単位) d: Branched starch 3 (acting amount of cyclic maltosyl maltose producing enzyme 0.05 unit)
e:分岐澱粉 4 (環状マルトシルマルトース生成酵素作用量 0. 1単位) 図 4における e: Branched starch 4 (Amount of cyclic maltosyl maltose producing enzyme 0.1 unit) In Figure 4
A :液化澱粉の模式図 A: Schematic diagram of liquefied starch
B:本発明で使用する分岐澱粉の模式図 B: Schematic diagram of the branched starch used in the present invention
1:グルコースが α— 1 , 4結合で連なった鎖状構造 (アミロース構造) 1: A chain structure in which glucose is linked by α -1 and 4 bonds (amylose structure)
2 : 6結合による鎖状構造の分岐部位 Branching part of chain structure by 2: 6 bond
3 :還元末端グルコース 3: Reducing end glucose
4 : 6 - a -マルトシル分岐構造 4: 6-a-maltosyl branched structure
5 : 6 - a マルトテトラオシル分岐構造 5: 6-a maltotetraosyl branched structure
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0010] 本発明でいう分岐澱粉誘導体とは、酵素及びその基質、或いは、反応性試薬を、 6 a マルトシル分岐構造及び/又は 6 a マルトテトラオシル分岐構造を有す る分岐澱粉に反応させることにより、分岐澱粉の水酸基のうち少なくとも一つ以上を、 水酸基以外の他の置換基に置換したものを!/、う。本発明の分枝澱粉誘導体を得るた めに利用される反応系は、酵素反応系或いは反応性試薬を用いる化学反応系を意 味し、化学反応系の場合には、通常の酵素反応系では導入が困難な修飾 O グリコ シル基であっても導入することが可能である。化学反応系としては、澱粉などの糖質 の誘導体製造において通常用いられるエステル化、エーテル化、スルホニル化、アミ ノ化反応、酸化反応などが採用でき、通常使用される糖質への化学的修飾方法を幅 広く採用することができる。 [0010] The branched starch derivative referred to in the present invention is a reaction of an enzyme and its substrate or a reactive reagent with a branched starch having a 6a maltosyl branched structure and / or a 6a maltotetraosyl branched structure. Thus, a product obtained by substituting at least one hydroxyl group of the branched starch with a substituent other than the hydroxyl group is used. The reaction system used for obtaining the branched starch derivative of the present invention means an enzyme reaction system or a chemical reaction system using a reactive reagent, and in the case of a chemical reaction system, in a normal enzyme reaction system, Even modified O-glycosyl groups that are difficult to introduce can be introduced. As the chemical reaction system, esterification, etherification, sulfonylation, amination reaction, oxidation reaction, etc., which are usually used in the manufacture of carbohydrate derivatives such as starch, can be adopted. The method can be widely adopted.
[0011] 本発明で使用する 6— a マルトシル分岐構造及び/又は 6— a マルトテトラオ シル分岐構造を有する分岐澱粉とは、分子内に、マルトース単位及び/又はマルト テトラオース単位で α — 1 , 6結合により分岐した構造を有する澱粉質全般を意味し、 澱粉質における α — 1 , 4グルカン鎖の内部のみならず、その非還元末端グルコース の 6位にマルトース及び/又はマルトテトラオースが α — 1 , 6結合した構造を有する ものをも包含する。この分岐澱粉の製法や由来には特に限定はない。また、この分岐 澱粉の分子量は特に限定されないものの、 1. 0 X 104ダルトン以上のものが好ましい 。また、この分岐澱粉は、 α — 1 , 6結合を特異的に加水分解する澱粉枝切酵素の 1 種であるプルラナーゼで消化すると固形物当たりマルトースを 1. 8質量%以上及び /又はマルトテトラオースを 0. 7質量% (以下、特に断らない限り本明細書では、質 量%を「%」と表記する。)以上生成することを特徴とする。通常の澱粉の分岐構造の 鎖長(グルコース重合度)は、一般に 9乃至 10にピークを有していることから、この分 岐澱粉は、極端に短ぐ特定の鎖長を有する分岐構造を有しており、原料として用い る既存の澱粉と明瞭に区別すること力 Sできる。また、この分岐澱粉は、通常の澱粉と 比較して分岐の箇所が増加し、直鎖部分が短いものとなっているにもかかわらず、分 子量はほとんど低下してレヽなレ、。 [0011] Branched starch having a 6-a maltosyl branched structure and / or a 6-a maltotetraosyl branched structure used in the present invention is an α-1, 6 bond in the molecule with maltose units and / or maltotetraose units. This means starch in general that has a branched structure due to maltose and / or maltotetraose at the 6-position of the non-reducing end glucose as well as inside the α — 1, 4 glucan chain in the starch. Also includes those having a 6-linked structure. There is no limitation in particular in the manufacturing method and origin of this branched starch. The molecular weight of the branched starch is not particularly limited, but is preferably 1.0 × 10 4 daltons or more. In addition, when this starch is digested with pullulanase, a kind of starch debranching enzyme that specifically hydrolyzes α-1,6 bonds, maltose per solid is 1.8% by mass or more. It is characterized by producing 0.7% by mass or more of maltotetraose (hereinafter, unless otherwise specified, mass% is expressed as “%” in the present specification). Since the chain length (degree of glucose polymerization) of ordinary starch generally has a peak at 9 to 10, this branched starch has a branched structure having a specific chain length that is extremely short. It can be clearly distinguished from existing starch used as a raw material. In addition, this branched starch has a relatively low molecular weight, although the number of branches is increased and the straight chain portion is short compared to normal starch.
[0012] また、本発明で使用する 6— a マルトシル分岐構造及び/又は 6— a マルトテ トラオシル分岐構造を有する分岐澱粉において、既存の澱粉に比べ α — 1 , 6結合 による分岐した箇所が増加していることは、公知のメチル化分析を行い、部分メチル 化物中に 1位及び 6位水酸基がダルコシド結合に関与しているグルコースの存在を 示す、 2, 3, 4 トリメチノレー 1 , 5, 6 トリァセチノレグノレシト一ノレ(以下、「2, 3, 4 ト リメチル化物」と略記する。)の含量が、原料澱粉のそれよりも増加しており、通常、部 分メチル化物の固形物当たり 0. 4%以上を示すことから判定することができる。また、 β アミラーゼによる分解試験( /3—アミロリシス)を行い、この分岐澱粉の βーァミラ ーゼ分解限度が、原料澱粉のそれよりも小さいことから判定することができる。 [0012] In addition, in the branched starch having a 6-a maltosyl branched structure and / or 6-a maltotetraosyl branched structure used in the present invention, the number of branches branched by α-1 and 6 bonds is increased compared to the existing starch. This indicates that the presence of glucose in which the 1-position and 6-position hydroxyl groups are involved in the dalcoside bond in a partially methylated product by performing a known methylation analysis. 2, 3, 4 Trimethylolene 1, 5, 6 The content of cetinoregenosito monole (hereinafter abbreviated as “2, 3, 4 trimethylated product”) is higher than that of the raw starch, and is usually 0 per part of solid methylated product. It can be judged from showing 4% or more. In addition, a degradation test with β-amylase (/ 3-amylolysis) is conducted, and the degradation limit of β-amylase of this branched starch can be determined from that of the raw starch.
[0013] さらに、本発明で使用する 6— a マルトシノレ分岐構造及び/又は 6— a マルト テトラオシル分岐構造を有する分岐澱粉は、具体的には実験の項で後述するものの 、この分岐澱粉を濃度 25%の水溶液とし、これを 5°Cで 10日間保持した場合におい ても、澱粉の老化による白濁を実質的に示さず、原料液化澱粉に比べ、著しい耐老 化性を示すと!/、う特徴を有して!/、る。 [0013] Further, the branched starch having a 6-a maltosinole branched structure and / or 6-a maltotetraosyl branched structure used in the present invention is specifically described later in the experimental section. Even when it is kept at 5 ° C for 10 days, it does not substantially show white turbidity due to aging of starch, and shows remarkable aging resistance compared to raw material liquefied starch! / Has features!
[0014] 本発明で使用する 6— a マルトシル分岐構造及び/又は 6— a マルトテトラオ シル分岐構造を有する分岐澱粉を製造する方法としては、本発明の目的を損なわな い限り、その由来、製法などを問わず、特に制限はなぐ酵素法、発酵法、合成法な どの方法で製造すればよい。具体的には、例えば、液化澱粉を原料とし、これに作用 して澱粉分子内に 6 a マルトシル分岐構造及び/又は 6 a マルトテトラオシ ル分岐構造を生成する酵素を用いる方法が好適である。このような酵素としては、液 化澱粉に作用し、非還元末端に存在するマルトース構造を認識し、このマルトースを 澱粉分子の他の非還元末端グルコース残基若しくは澱粉分子内部のグルコース残 基の 6位水酸基に α マルトシル転移する力、、又は、このマルトースを澱粉分子の他 の非還元末端グルコース残基の 4位水酸基に α マルトシル転移する反応を触媒 するかぎり、いずれの酵素も用いることができる。例えば、本出願人と同一の出願人 により特開 2005— 95148号公報に開示された環状マルトシルマルトース生成酵素 を好適に用いることができる。 [0014] As a method for producing a branched starch having a 6-a maltosyl branched structure and / or a 6-a maltotetraosyl branched structure used in the present invention, its origin, production method, etc., unless the object of the present invention is impaired. Regardless of the method, it may be produced by a method such as an enzymatic method, a fermentation method, or a synthesis method with no particular restrictions. Specifically, for example, a method is preferred in which liquefied starch is used as a raw material and an enzyme that acts on this to produce a 6a maltosyl branched structure and / or a 6a maltotetraosyl branched structure in the starch molecule is suitable. Such an enzyme acts on liquefied starch, recognizes the maltose structure present at the non-reducing end, and converts this maltose into Α-maltosyl transfer force to the other non-reducing terminal glucose residue of starch molecule or 6-position hydroxyl group of glucose residue inside starch molecule, or this maltose to 4-position of other non-reducing terminal glucose residue of starch molecule Any enzyme can be used as long as it catalyzes the reaction of α-maltosyl transfer to a hydroxyl group. For example, the cyclic maltosyl maltose producing enzyme disclosed in Japanese Patent Application Laid-Open No. 2005-95148 by the same applicant as the present applicant can be suitably used.
[0015] 本発明で使用する分岐澱粉の製造に使用できる環状マルトシルマルトース生成酵 素の環状マルトシルマルトース生成機構は以下のようなものである。 [0015] The cyclic maltosyl maltose producing mechanism of the cyclic maltosyl maltose producing enzyme that can be used in the production of the branched starch used in the present invention is as follows.
1 )基質としてグルコース重合度が 3以上の α—1 , 4グルカンに作用し、その非還元 性末端のマルトシル残基を他の α— 1 , 4グルカン分子の非還元性末端グルコース 残基の 6位水酸基に転移する分子間の 6 a マルトシル転移を触媒することにより 、非還元末端に 6— a マルトシル基を有するグルコース重合度が 2増加した 6— a マルトシノレーマルトオリゴ糖と、グノレコース重合度が 2減じたマルトオリゴ糖とを生成 する。 1) Acts on α-1,4 glucan with a degree of glucose polymerization of 3 or more as a substrate, and converts the maltosyl residue at the non-reducing end of the non-reducing end glucose residue of other α-1, 1 glucan molecules to 6 By catalyzing the 6a maltosyl transfer between the molecules that transfer to the hydroxyl group, the degree of glucose polymerization with 6-a maltosyl group at the non-reducing end increased by 2, and the degree of polymerization of 6-a maltosinomalto-oligosaccharides and 2 To produce reduced maltooligosaccharides.
2)さらに、 6— a—マルトシル—マルトオリゴ糖に作用し、分子内 α—マルトシル転移 することにより環状化し、サイクロ {→6) - a—D—ダルコピラノシル一(1→4) - a - D グノレコピラノシノレ一(1→6) - a—D グノレコピラノシノレ一(1→4) - a— D グ ルコピラノシルー(1→}の構造を有する環状マルトシルマルトースと、グルコース重合 度が 4減じたマルトオリゴ糖を生成する。 2) Furthermore, it acts on 6-a-maltosyl-malto-oligosaccharide and cyclizes by intramolecular α-maltosyl transition to cyclo {→ 6)-a-D-darcopyranosyl mono (1 → 4)-a-D gno Lecopyranosinole (1 → 6)-a—D Gnolecopyranosinole (1 → 4)-a—D Cyclomalosyl maltose (1 →} and a degree of glucose polymerization of 4 Produces reduced maltooligosaccharides.
3)本酵素は、僅かながら分子間の 4 a マルトシル転移も触媒し、マルトオリゴ糖 から、グルコース重合度が 2増加したマルトオリゴ糖と、グルコース重合度が 2減じた マルトオリゴ糖とを僅かに生成する。 3) The enzyme also catalyzes a slight intermolecular 4a maltosyl transfer, and produces a few malto-oligosaccharides with an increased glucose polymerization degree of 2 and malto-oligosaccharides with a decreased glucose polymerization degree of 2.
上記の反応を触媒する酵素はその給源、形態、粗酵素又は精製酵素の区別なぐ本 発明で使用する分岐デンプンの調製に利用できる環状マルトシルマルトース生成酵 素に包含される。 Enzymes that catalyze the above reactions are included in cyclic maltosyl maltose-producing enzymes that can be used in the preparation of branched starches used in the present invention, regardless of their source, form, crude enzyme or purified enzyme.
[0016] 本発明に用いる環状マルトシルマルトース生成酵素はその給源によって制限され ないものの、好ましい給源として、微生物が挙げられ、ァルスロパクター 'グロビホルミ ス(Arthrobacter globiformis) M6 (独立行政法人産業技術総合研究所 特許 生物寄託センター、受託番号 FERM BP— 8448)が産生する環状マルトシルマ ノレトース生成酵素が好適に用いられる。環状マルトシルマルトース生成酵素産生能 を有する微生物には、上記菌はもとより、その変異株、更には、環状マルトシルマルト ース生成酵素産生能を有する組換え体微生物を含む他の微生物、及び、それらの 変異株なども包含される。 [0016] Although the cyclic maltosyl maltose-producing enzyme used in the present invention is not limited by its source, a preferred source is a microorganism, such as Alslopacter globiformis M6 (National Institute of Advanced Industrial Science and Technology) A cyclic maltosyl manreose-producing enzyme produced by the biological deposit center, accession number FERM BP-8448) is preferably used. The microorganism having the ability to produce cyclic maltosyl maltose producing enzyme includes not only the above-mentioned bacteria, but also mutants thereof, and other microorganisms including recombinant microorganisms having the ability to produce cyclic maltosyl maltose producing enzyme, and Those mutants are also included.
[0017] 本発明で使用する分岐澱粉の製造に用いる環状マルトシルマルトース生成酵素は 、当該分岐澱粉の調製に使用できるかぎり精製酵素であっても粗酵素であっても良く 、また、遊離の酵素であっても、固定化された酵素であっても使用することができる。 固定化酵素の場合、反応の形式は、バッチ式、半連続式及び連続式のいずれでもよ い。固定化方法としては、担体結合法、(例えば、共有結合法、イオン結合法、あるい は物理的吸着法)、架橋法ある!/、は包括法 (格子型あるいはマイクロカプセル型)な ど、公知の方法を使用することができる。 [0017] The cyclic maltosyl maltose producing enzyme used in the production of the branched starch used in the present invention may be a purified enzyme or a crude enzyme as long as it can be used for the preparation of the branched starch, and a free enzyme. Even an immobilized enzyme can be used. In the case of an immobilized enzyme, the reaction format may be batch, semi-continuous or continuous. Examples of the immobilization method include a carrier bonding method (for example, a covalent bonding method, an ionic bonding method, or a physical adsorption method), and a crosslinking method! /, A comprehensive method (lattice type or microcapsule type), Known methods can be used.
[0018] 本発明で使用する分岐澱粉を製造するための原料となる澱粉は、例えば、コーンス ターチ、ヮキシ一コーンスターチ、米澱粉、餅米澱粉などの地上澱粉、馬鈴薯澱粉、 甘藷澱粉、タピオ力澱粉、くず澱粉などの地下澱粉などを工業的に有利に用いること 力できる。さらに、澱粉から得られたアミロース、アミロぺクチン、澱粉部分分解物など を原料とすることもできる。澱粉力 この分岐澱粉を製造するに際しては、上記のよう な原料澱粉を、通常、糊化及び/又は液化して用いるのが好適である。澱粉の糊化 •液化の方法自体は、公知の方法を採用することができる。 [0018] Starch used as a raw material for producing the branched starch used in the present invention is, for example, corn starch, potato starch, rice starch, ground starch such as glutinous starch, potato starch, sweet potato starch, tapio starch In addition, underground starch such as waste starch can be advantageously used industrially. Furthermore, amylose obtained from starch, amylopectin, a partially degraded starch, etc. can be used as a raw material. Starch Power In producing this branched starch, it is preferable to use the raw material starch as described above, usually gelatinized and / or liquefied. Starch gelatinization • A known method can be adopted as the liquefaction method itself.
[0019] 例えば、液化澱粉へ環状マルトシルマルトース生成酵素を作用させる方法は、次の ような条件下で好ましく実施できる。まず、液化澱粉の濃度は、通常、 10%乃至 45% が好ましレ、。液化澱粉の濃度が 10%未満であると環状マルトシルマルトース生成酵 素が分子内マルトシル転移反応を触媒し易くなり、分岐澱粉よりも環状マルトシルマ ノレトースを生成し、分岐澱粉の収率が低下する。一方、 45%を超えると澱粉の水へ の溶解が困難となるため好ましくない。 [0019] For example, a method of allowing a cyclic maltosyl maltose producing enzyme to act on liquefied starch can be preferably carried out under the following conditions. First, the concentration of liquefied starch is usually 10% to 45%. If the concentration of the liquefied starch is less than 10%, the cyclic maltosyl maltose-producing enzyme is more likely to catalyze the intramolecular maltosyl transfer reaction, and cyclic maltosyl maleretose is produced rather than the branched starch, resulting in a decrease in the yield of the branched starch. On the other hand, if it exceeds 45%, it is difficult to dissolve starch in water.
[0020] 本発明で使用する分岐澱粉を製造するに際し、環状マルトシルマルトース生成酵 素は、液化澱粉固形物 1グラム当たり、 0. 01単位乃至 10単位、好ましくは 0. 02単 位乃至 1単位となるように使用される。ここでいう酵素 1単位とは、後述する環状マルト シルマルトース生成酵素の活性測定法の条件下において、 1分間に 1 μ molの環状 マルトシルマルトースを生成する酵素量を 1単位としたものである。環状マルトシルマ ルトース生成酵素の使用量が 0. 01単位未満であると反応が不十分で酵素添加の 意味がなぐ一方、 10単位を超えると効果が頭打ちとなる上、製造コストが増大する ため、いずれも好ましくない。 [0020] In producing the branched starch used in the present invention, the cyclic maltosyl maltose-producing enzyme is 0.01 unit to 10 units, preferably 0.02 units to 1 unit, per gram of liquefied starch solids. Used to be One unit of enzyme here refers to the cyclic malto described later The amount of enzyme that produces 1 μmol of cyclic maltosyl maltose per minute under the conditions of the activity measurement method for sylmaltose-producing enzyme is defined as 1 unit. If the amount of cyclic maltosyl maltose-producing enzyme used is less than 0.01 units, the reaction will be insufficient and the meaning of adding the enzyme will be meaningless. Is also not preferred.
[0021] 酵素反応における反応温度は、反応が進行する温度、即ち 60°C付近までで行え ばよい。好ましくは 30°C乃至 50°C付近の温度を用いる。反応 pHは、通常、 5乃至 9 の範囲、好ましくは 5乃至 7の範囲に調整するのがよい。酵素の使用量と反応時間と は密接に関係しており、 目的とする酵素反応の進行により適宜選択すればよい。 [0021] The reaction temperature in the enzyme reaction may be a temperature at which the reaction proceeds, that is, up to around 60 ° C. Preferably a temperature in the vicinity of 30 ° C to 50 ° C is used. The reaction pH is usually adjusted to a range of 5 to 9, preferably 5 to 7. The amount of enzyme used and the reaction time are closely related, and may be appropriately selected depending on the progress of the target enzyme reaction.
[0022] 反応により得られた反応物を、そのまま分岐澱粉誘導体の製造原料とすることもで きる。必要に応じて、反応により得られた生成物を遠心分離、濾過等により不溶物を 除去し、水溶性画分を濃縮することで、 目的とする本発明の分岐澱粉誘導体の調製 用の溶液を得ることもできる。得られた分岐澱粉の溶液は、そのまま分岐澱粉誘導体 調製に利用できるものの、保存や取り扱いに有利で、かつ、その用途によっては利用 しゃすいように、乾燥し、粉末として得ること力 S望ましい。乾燥は、通常、凍結乾燥、或 いは噴霧乾燥やドラム乾燥などの方法が利用できる。乾燥物は、必要により粉砕する ことが望ましい。 [0022] A reaction product obtained by the reaction can be used as a raw material for producing a branched starch derivative as it is. If necessary, the product obtained by the reaction is centrifuged, filtered to remove insoluble matters, and the water-soluble fraction is concentrated to prepare a solution for preparing the desired branched starch derivative of the present invention. It can also be obtained. Although the obtained branched starch solution can be used as it is for the preparation of branched starch derivatives, it is advantageous for storage and handling, and depending on its use, it is desirable to dry and obtain a powder. For drying, freeze drying or spray drying or drum drying can be used. It is desirable to grind the dried product if necessary.
[0023] 環状マルトシルマルトース生成酵素を液化澱粉に作用させて得られる反応物は、 通常、分岐澱粉とともに少量の環状マルトシルマルトースを含有しているものの、この 反応物はそのまま分岐澱粉誘導体調製に用いることができる。また、必要に応じて、 このようなオリゴ糖を除去し、精製して分岐澱粉誘導体調製に用いることも有利に実 施できる。精製の方法としては、ゲル濾過クロマトグラフィーなど常法の多糖類の精製 方法を適宜、必要に応じて選択すればよい。 [0023] Although a reaction product obtained by allowing a cyclic maltosyl maltose-producing enzyme to act on liquefied starch usually contains a small amount of cyclic maltosyl maltose together with the branched starch, this reaction product can be used as it is for preparing a branched starch derivative. Can be used. Further, if necessary, such oligosaccharide can be removed and purified to be used advantageously for the preparation of branched starch derivatives. As a purification method, a conventional polysaccharide purification method such as gel filtration chromatography may be appropriately selected as necessary.
[0024] このようにして得られる分岐澱粉は、その溶液を低温下で放置しても通常の澱粉と 比較して、老化による白濁が観察されず、顕著な耐老化性を有するという特徴を有し ている。一般に、澱粉は冷水に不溶である力 本発明で使用する分岐澱粉は、少な くとも 20%までは冷水に対して溶解する。また、この分岐澱粉は、原料澱粉液化液に 比べて、その水溶液が低粘度のものであり、分岐澱粉誘導体調製の際にも取扱い性 に優れている。 [0024] The branched starch obtained in this manner has the characteristics that, even when the solution is left at a low temperature, white turbidity due to aging is not observed and remarkable aging resistance is observed as compared with ordinary starch. is doing. In general, starch is insoluble in cold water. The branched starch used in the present invention dissolves in cold water to at least 20%. In addition, this branched starch has a lower viscosity compared to the raw starch liquefaction solution, and it is easy to handle when preparing branched starch derivatives. Is excellent.
[0025] 本発明の分澱粉誘導体を得るために利用される酵素反応系とは、分岐澱粉の水酸 基を O グリコシル基で置換できる反応系をいい、この反応により置換された O ダリ コシル基の水酸基を、さらに O グリコシル基で置換する反応系を含む。具体的には 、例えば、分岐澱粉に、サイクロマルトデキストリングルカノトランスフェラーゼ、 /3—ガ ラタトシダーゼ、 α ガラクトシダーゼ、リゾチームなどの糖転移能を有する酵素の 1 種又は 2種以上を、該酵素の基質となる単糖、オリゴ糖及び/又は多糖の存在下で 作用させて、分岐分子の 1又は 2個以上の任意の水酸基に、 1又は 2個以上の α D —ダルコビラノシル基、 β—D ガラクトピラノシル基、 β—D キトサミニル基などの グリコシル基の 1又は 2種以上を転移させて得られる糖質、さらには、これらの環状四 糖の糖質誘導体に転移した、 α—D—ダルコビラノシル基、 /3— D ガラクトビラノシ ル基及び/又は /3— D キトサミニル基などのグリコシル基に、さらに、 α D グ ノレコピラノシノレ基、 β D ガラクトビラノシノレ基、 β—D—キトサミニノレ基などのダリ コシル基の 1種又は 2種以上を 1又は 2個以上転移させる反応系をいう。 [0025] The enzyme reaction system used for obtaining the starch derivative of the present invention refers to a reaction system capable of substituting the hydroxyl group of the branched starch with an O-glycosyl group, and the O-daricosyl group substituted by this reaction. And a reaction system in which the hydroxyl group is further substituted with an O-glycosyl group. Specifically, for example, one or more of enzymes having transglycosylation ability such as cyclomaltodextrin glucanotransferase, / 3-galatatosidase, α-galactosidase, lysozyme, etc. are added to the branched starch as a substrate of the enzyme. In the presence of monosaccharides, oligosaccharides and / or polysaccharides, one or two or more arbitrary hydroxyl groups of the branched molecule are bonded to one or two or more α D —dalcobilanosyl groups, β-D galactopyrano A saccharide obtained by transferring one or more of a glycosyl group such as a syl group and a β-D chitosaminyl group, and further an α-D-darcobilanosyl group transferred to a carbohydrate derivative of these cyclic tetrasaccharides, / 3— D galactoviranosyl group and / or / 3— D chitosaminyl group and other glycosyl groups, α D gnolecopyranosinole group, β D galactoviranosinore group, β—D It refers to a reaction system to transfer one or two or more one or more of the Dali cosyl groups such Kitosamininore group.
[0026] 本発明でいう炭化水素基とは、 1以上の炭素原子及び水素原子からなる基であつ て、飽和又は不飽和の炭化水素基を包含する。例えば、メチル基、ェチル基、ェチ 二ノレ基、プロピル基、シクロプロピル基、イソプロぺニル基、 1 プロぺニル基、 1ープ ロビニル基、 2—プロぺニル基、ブチル基、イソブチル基、 s ブチル基、 tーブチノレ 基、ビュル基、 1 , 3—ブタジェニル基、 2—ブテュル基、ペンチル基、イソペンチル基 、ネオペンチル基、 t ペンチル基、 1ーメチルペンチル基、 2—メチルペンチル基、 2 ペンテュル基、 2 ペンテンー4 ィニル基、へキシル基、イソへキシル基、 5 メ チルへキシル基、ヘプチル基、ォクチル基などの炭素数 1乃至 18の脂肪族炭化水 素基、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロへキシル基、シク 口へキセニル基などの脂環式炭化水素基、ベンゼン環を基本骨格とする、例えば、フ ェニル基、ナフチル基などの単環式若しくは多環式の芳香族炭化水素基を列挙でき [0026] The hydrocarbon group referred to in the present invention is a group composed of one or more carbon atoms and hydrogen atoms, and includes a saturated or unsaturated hydrocarbon group. For example, methyl group, ethyl group, ethynino group, propyl group, cyclopropyl group, isopropenyl group, 1 propenyl group, 1-propyl group, 2-propenyl group, butyl group, isobutyl group , S butyl group, t-butynol group, bur group, 1,3-butagenyl group, 2-butul group, pentyl group, isopentyl group, neopentyl group, t pentyl group, 1-methylpentyl group, 2-methylpentyl group, 2-pentyl group 2 pentene-4-ynyl group, hexyl group, isohexyl group, 5-methylhexyl group, heptyl group, octyl group, etc., an aliphatic hydrocarbon group having 1 to 18 carbon atoms, cyclopropyl group, cyclobutyl group, Cyclopentyl, cyclohexyl, cyclohexyl and other alicyclic hydrocarbon groups, and benzene rings as the basic skeleton, such as phenyl and naphthyl groups. Monocyclic or polycyclic aromatic hydrocarbon group can enumerate the
[0027] 本発明でいう水酸基を除く酸素を有する置換基とは、水酸基を除く酸素原子を有 する置換基全般を意味し、一般的には、酸素原子と他の原子、例えば、水素、炭素、 窒素、硫黄、ハロゲンなどからなる置換基を意味する。例えば、グルコース、フラタト ースやその多量体、カプロン酸、力プリル酸、力プリン酸、ラウリン酸、ミリスチン酸、パ ルミチン酸、ステアリン酸、ァラキン酸、へベン酸、リグノセリン酸、ゾーマリン酸、ォレ イン酸、リノール酸、リノレン酸、カドレン酸、エル力酸、セラコレイン酸などの飽和若し くは不飽和、又は、分岐状若しくは直鎖状の脂肪酸との脂肪酸エステル、酢酸、プロ ピオン酸、安息香酸などとのカルボン酸エステル、硫酸エステル、リン酸エステル、ま た、メチルアルコール、エチルアルコール、プロピルアルコールなどの炭素数 1乃至 1 8のアルキルアルコールとのアルキルエーテル、ベンジルアルコール、フエノールなど の芳香族アルコールなどとの芳香族エーテルなどの各種エステル又はエーテル類、 カルボキシル基、アルデヒド基、ケトン基などの酸素原子を有する水酸基以外の官能 基、カルボキシル基、アルデヒド基、ケトン基、水酸基などの官能基を有する炭化水 素基、及び各種酸化物などを列挙できる。 [0027] The substituent having an oxygen other than a hydroxyl group as used in the present invention means all substituents having an oxygen atom excluding a hydroxyl group, and generally an oxygen atom and another atom such as hydrogen or carbon. , This means a substituent composed of nitrogen, sulfur, halogen or the like. For example, glucose, sulphatose and its multimers, caproic acid, strength prillic acid, strength purine acid, lauric acid, myristic acid, palmitic acid, stearic acid, araquinic acid, hebenic acid, lignoceric acid, zomarinic acid Fatty acid esters, acetic acid, propionic acid with saturated or unsaturated, branched or straight chain fatty acids such as lenic acid, linoleic acid, linolenic acid, cadrenic acid, erucic acid, ceracoleic acid, etc. Carboxylic acid ester with benzoic acid, sulfuric acid ester, phosphoric acid ester, and fragrance such as alkyl ether with C1-C18 alkyl alcohol such as methyl alcohol, ethyl alcohol, propyl alcohol, benzyl alcohol, phenol, etc. Various esters or ethers such as aromatic ethers with aromatic alcohols, Hexyl group, can be enumerated an aldehyde group, a functional group other than hydroxyl group having an oxygen atom such as a ketone group, a carboxyl group, an aldehyde group, a ketone group, hydrocarbon group having a functional group such as a hydroxyl group, and various oxides and the like.
[0028] 本発明でいう窒素を有する置換基とは、窒素原子を 1以上有する置換基全般を意 味し、一般的には窒素原子と他の原子からなる置換基を意味する。例えば、アミノ基 、ヒドロキシルァミノ基、ォキシム基、カルバミド酸基、力ルバミド酸エステル基、チォカ ルバミド酸 O—エステル基、チォカルバミル酸 S—エステル基、イミン基、アジリン基、 ニトロ基、ニトロソ基、アジド基、ジァゾ基、二トリル基、イソ二トリル基、シァノ基、イソシ アナート基、イソチオシアナート基、塩化シァヌル基などの官能基又はそれらを有す る置換基、及び各種窒素化物などが列挙できる。 The substituent having nitrogen as used in the present invention means all substituents having one or more nitrogen atoms, and generally means a substituent composed of a nitrogen atom and other atoms. For example, amino group, hydroxylamino group, oxime group, carbamic acid group, strong rubamic acid ester group, thiocarbamic acid O-ester group, thiocarbamic acid S-ester group, imine group, azirine group, nitro group, nitroso group, List of functional groups such as azide group, diazo group, nitrile group, isonitrile group, cyano group, isocyanato group, isothiocyanate group, cyanuric chloride group, substituents having them, and various nitrides it can.
[0029] 本発明でいう硫黄を有する置換基とは、硫黄原子を 1以上有する置換基全般を意 味し、一般的には硫黄原子と他の原子からなる置換基を意味する。例えば、メルカプ ト基、スルホン基、スルホン酸基、スルフイド基、ジスルフイド基、スルホキシド基、スル ホニゥムイリド基、スルフェン酸基、スルフィン酸基、チオールスルフイナート基、チォ 一ルスルホナート基、スルフィルイミン基、スルホキシィミン基、 p—トルエンスルホニ ル基などの官能基又はそれらを有する置換基、及び各種硫黄化物などが列挙できる The substituent having sulfur as used in the present invention means all substituents having one or more sulfur atoms, and generally means a substituent composed of a sulfur atom and other atoms. For example, mercapto group, sulfone group, sulfonic acid group, sulfide group, disulfide group, sulfoxide group, sulfonylumide group, sulfenic acid group, sulfinic acid group, thiolsulfinate group, thiolsulfonate group, sulfilimine group, List functional groups such as sulfoximine group, p-toluenesulfonyl group or substituents having them, and various sulfurated products.
〇 Yes
[0030] 本発明でいうハロゲンを有する置換基とは、ハロゲン原子を 1以上有する置換基全 般を意味し、一般的にはハロゲン原子と他の原子からなる置換基を意味する。例え ば、弗素基、クロ口基、ブロモ基、ョード基などの官能基又はそれらを有する置換基、 及び各種ハロゲン化物などが列挙できる。 [0030] The halogen-containing substituent in the present invention means all substituents having one or more halogen atoms, and generally means a substituent composed of a halogen atom and another atom. example For example, functional groups such as fluorine group, black mouth group, bromo group, and iodine group, or substituents having these, and various halides can be listed.
[0031] 本発明の分岐澱粉誘導体の製造方法としては、分岐澱粉を、後述する溶媒に溶解 、懸濁又は浸漬し、必要ならば触媒 (酵素を含む)とともに置換基の供与体となる基 質或いは反応性試薬を添加して、適宜の方法で混合、撹拌を行いつつ、適宜の反 応条件 (温度、時間、 pH、圧力など)で行えばよい。さらに、生成した分岐澱粉誘導 体は、適宜の分離精製方法によって、未反応の、基質、反応性試薬、溶媒及び/又 は触媒を除去し、精製すること力できる。 [0031] As a method for producing a branched starch derivative of the present invention, a branched starch is dissolved, suspended or immersed in a solvent described later, and if necessary, a substrate which becomes a donor of a substituent together with a catalyst (including an enzyme). Alternatively, a reactive reagent may be added, mixed and stirred by an appropriate method, and performed under appropriate reaction conditions (temperature, time, pH, pressure, etc.). Furthermore, the produced branched starch derivative can be purified by removing unreacted substrates, reactive reagents, solvents and / or catalysts by an appropriate separation and purification method.
[0032] 本発明で用いられる溶媒としては、例えば、プロパン、ブタン、ペンタン、へキサン、 イソへキサン、ヘプタン、イソヘプタン、イソオクタン、ベンジン、ゴム揮発油、大豆揮 発油、ミネラルスピリット、クリーニングソルベント、石油エーテル、石油ベンジン、リグ 口イン、灯油、シクロへキサン、メチルシクロへキサン、ベンゼン、ベンゾーノレ、トルェ ン、トルオール、キシレン、キシロール、ェチルベンゼン、タメン、メシチレン、軽ソルべ ントナフサ、重ソルベントナフサ、テトラリン、デカリン、クレオソート油、テレビン油など の炭化水素系溶媒、塩化メチル、塩化メチレン、クロ口ホルム、四塩化炭素、ジクロロ ジフルォロメタン、塩化工チル、 1 , 2—ジクロロェタン、 1 , 2—ジブロモェタン、テトラ クロロェタン、ジクロロエチレン、トリクロロエチレン、ノ ークロ口エチレン、ジクロロプロ パン、塩ィ匕アミノレ、ジクロロペンタン、モノクロ口ベンゼン、 o ジクロロベンゼン、トリク ロロベンゼン、ブロモベンゼンなどのハロゲン系溶媒、メタノーノレ、エタノーノレ、 n プ 口ピルアルコール、イソプロピルアルコール、 n ブチルアルコール、イソブチルアル コール、 s ブチルアルコール、 t ブチルアルコール、イソアミルアルコール、合成ァ ミノレアノレコーノレ、フーセノレ?由、メチノレイソブチノレカノレビノーノレ、 n へキシァノレコーノレ 、 2—ェチルブタノール、 n ォクチルアルコール、 2—ェチルへキサノール、シクロへ キサノーノレ、フノレフリノレアノレコーノレ、テトラヒドロフノレフリノレアノレコーノレ、べンジノレアノレ コール、フエノール、タレゾールなどのアルコール若しくはフエノール系溶媒、ェチル エーテノレ、イソプロピノレエーテノレ、 n プ'チノレエーテノレ、ジクロロェチノレエーテノレ、ァ ニソール、ジォキサン、テトラヒドロフラン、テトラヒドロピラン、ベンジルェチルエーテ ルなどのエーテル系溶媒、ギ酸、酢酸、無水酢酸、酪酸、ギ酸メチル、ギ酸ェチル、 ギ酸ブチル、ギ酸ァミル、酢酸メチル、酢酸ェチル、酢酸イソプロピル、酢酸ブチル、 酢酸 s ブチル、酢酸ァミル、酢酸イソァミル、酢酸 2—ェチルへキシル、酢酸シクロ へキシル、プロピオン酸ェチル、プロピオン酸ブチル、プロピオン酸ァミル、酪酸ブチ ル、炭酸ジェチル、シユウ酸ジェチル、乳酸メチル、乳酸ェチル、リン酸トリェチル、 Ύ ブチロラタトン、トリフルォロ酪酸などの酸又はそれらのエステル系溶媒、ェチレ ングリコーノレ、エチレングリコーノレモノメチノレエーテノレ、エチレングリコ一ノレモノェチノレ エーテノレ、エチレングリコーノレモノブチノレエーテノレ、エチレングリコーノレモノァセテ一 ト、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノェチル エーテノレアセテート、エチレングリコーノレジメチノレエーテノレ、ジエチレングリコーノレ、 ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノェチルエーテル 、ジエチレングリコーノレジメチノレエーテノレ、トリエチレングリコーノレ、プロピレングリコー ノレ、へキシレングリコール、グリセリンなどの多価アルコール又はそれらのエーテル若 しくはエステル系溶媒、フルフラール、メチラール、ァセタール、アセトン、メチルェチ ルケトン、メチルイソブチルケトン、ジイソプチルケトン、メシチルォキシド、ァセチルァ セトン、ジアセトンァノレコーノレ、シクロへキサノン、メチノレシクロへキサノン、イソホロン などのアルデヒド、ァセタール又はケトン系溶媒、ニトロメタン、ニトロェタン、 1一二トロ プロノ ン、 2—二トロプロノ ン、ニトロベンゼン、ァセトニトリノレ、ジェチノレアミン、トリエ チルァミン、シクロへキシルァミン、エチレンジァミン、ァニリン、ピリジン、ピコリン、キノ リン、モノエタノールァミン、ジエタノールァミン、モルホリン、ジメチルホルムアミド、ジ メチルァセトアミド、へキサメチルホスホルトリアミド、 N メチルピロリドンなどの含窒素 化合物系溶媒、無水亜硫酸、二硫化炭素、チォフェン、スルホラン、ジメチルスルホ キシドなどの硫黄化合物系溶媒などが挙げられ、これらのうち、分岐澱粉若しくは本 発明の分岐澱粉誘導体の少なくとも何れか一方を溶解可能な溶媒を用いるのが合 成効率を高めるので好ましい。また、無水条件下での反応が好ましい場合は、必要 に応じて適宜の脱水剤を用いて、溶媒から水分を除去するのがよい。反応系に水が 含まれて!/、てもよ!/、場合には、溶媒として水やその他の親水性のものを用いることが できる。これらの溶媒は単独若しくは 2種以上混合して用いることができる。 1個以上 の水酸基以外の置換基で置換したものを!/、う。 [0033] また、分岐澱粉を使用して分岐澱粉誘導体を調製する際に、分岐澱粉を溶解する 溶媒として分岐澱粉に対して難溶解性若しくは非溶解性の溶媒を用いる故に、原料 の分岐澱粉を十分に溶解できない場合、粉末状の分岐澱粉を用いることが、効率を 高めるうえで望ましい。分岐澱粉粉末の粒径は懸濁する溶媒、反応条件に適した大 きさとすればよぐ通常、粒径は小さければ小さいほど反応速度を高めるので、適宜 の粒径を選択することによって反応速度を調節することができる。本発明で用いられ る分岐澱粉粉末の粒径としては、 目的とする分岐澱粉誘導体又は反応系に応じて適 宜決定すれば'よく、通常、 500 μ m以下、好ましくは 0· 1 μ m乃至 250 μ m、より好ま しく (ま、 1 μ m乃至 100 μ mとする。 [0032] Examples of the solvent used in the present invention include propane, butane, pentane, hexane, isohexane, heptane, isoheptane, isooctane, benzine, rubber volatile oil, soybean volatile oil, mineral spirit, cleaning solvent, Petroleum ether, petroleum benzine, lignin, kerosene, cyclohexane, methylcyclohexane, benzene, benzonole, toluene, toluol, xylene, xylol, ethylbenzene, tamen, mesitylene, light sorbent naphtha, heavy solvent naphtha, tetralin, Hydrocarbon solvents such as decalin, creosote oil, turpentine oil, methyl chloride, methylene chloride, black form, carbon tetrachloride, dichlorodifluoromethane, chlorinated chloride, 1,2-dichloroethane, 1,2-dibromoethane, tetrachloroethane , Dichloroethylene, trichloroethylene, nocturnal ethylene, dichloropropane, salt 匕 aminole, dichloropentane, monochrome benzene, o halogen solvents such as dichlorobenzene, trichlorobenzene, bromobenzene, methanol, ethanol, n-pill pill alcohol , Isopropyl alcohol, n butyl alcohol, isobutyl alcohol, s butyl alcohol, t butyl alcohol, isoamyl alcohol, synthetic amino alcohol, fusenol? , Methinoreisobutinorecanolebinole, n-hexanolreconole, 2-ethylbutanol, n-octylalcohol, 2-ethylhexanol, cyclohexanolenole, funolefrinoreanoreconole, tetrahydro Alcohol or phenolic solvents such as funolefurinorenoreconole, bendinoreanolol, phenol, talesol, etc. Ether solvents such as tetrahydropyran and benzylethyl ether, formic acid, acetic acid, acetic anhydride, butyric acid, methyl formate, ethyl formate, Butyl formate, amyl formate, methyl acetate, ethyl acetate, isopropyl acetate, butyl acetate, sbutyl acetate, amyl acetate, isoamyl acetate, 2-ethylhexyl acetate, cyclohexyl acetate, ethyl propionate, butyl propionate, propionic acid Amyl, butyrate butyrate, jetyl carbonate, jetyl oxalate, methyl lactate, ethyl acetate lactate, triethyl phosphate, acid such as butyrolatatane, trifluorobutyric acid or their ester solvents, ethylenic glycolenole, ethyleneglycololemonomethenoatenore, Ethylene glycol monoethanolino etherate, ethylene glycol monobutinoate ethere, ethylene glycol monoacetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl etherate Methyl acetate, ethylene glycol nole methylate, diethylene glycol monol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol nole methylate, triethylene glycol nore, propylene glycol nore, hexylene glycol, glycerin, etc. Monohydric alcohols or their ethers or ester solvents, furfural, methylal, acetal, acetone, methyl ethyl ketone, methyl isobutyl ketone, diisoptyl ketone, mesityloxide, acetylacetone, diacetone ethanolone, cyclohexanone, methylol cyclohexane Aldehydes such as hexanone and isophorone, acetal or ketone solvents, nitromethane, nitroethane, 1 12 troprono , 2-nitropronone, nitrobenzene, acetonitorinole, jetinoreamine, triethylamine, cyclohexylamine, ethylenediamine, aniline, pyridine, picoline, quinoline, monoethanolamine, diethanolamine, morpholine, dimethylformamide, dimethylacetamide Nitrogen-containing compound solvents such as hexamethylphosphortriamide and N-methylpyrrolidone, sulfur compound solvents such as anhydrous sulfite, carbon disulfide, thiophene, sulfolane, and dimethyl sulfoxide. Among these, branched starch Alternatively, it is preferable to use a solvent capable of dissolving at least one of the branched starch derivatives of the present invention because the synthesis efficiency is increased. In addition, when the reaction under anhydrous conditions is preferable, it is preferable to remove moisture from the solvent using an appropriate dehydrating agent as necessary. In the case where the reaction system contains water! /, Or may! /, Water or other hydrophilic solvents can be used as the solvent. These solvents can be used alone or in combination of two or more. Those substituted with one or more substituents other than hydroxyl groups! [0033] Further, when a branched starch derivative is prepared using a branched starch, a solvent that is hardly soluble or insoluble in the branched starch is used as a solvent for dissolving the branched starch. If it cannot be dissolved sufficiently, it is desirable to increase the efficiency by using powdered branched starch. The particle size of the branched starch powder should be a size suitable for the solvent in which it is suspended and the reaction conditions. Normally, the smaller the particle size, the higher the reaction rate, so the reaction rate can be increased by selecting an appropriate particle size. Can be adjusted. The particle size of the branched starch powder used in the present invention may be appropriately determined according to the target branched starch derivative or reaction system, and is usually 500 μm or less, preferably from 0.1 μm to 250 μm, more preferred (between 1 μm and 100 μm).
[0034] 本発明で用いられる触媒としては、塩化アルミニウム、臭化アルミニウム、塩化亜鉛 、塩化アンチモン、フッ化ホウ素、塩化銅、塩化スズ、塩化リンなどのルイス酸、フッ化 水素、リン酸などのブレンステッド酸、水酸化ナトリウム、水酸化カリウム、水酸化マグ ネシゥム、水酸化カルシウム、酸化マグネシウム、酸化カリウムなどのアルカリ又はァ ルカリ土類金属の水酸化物又は酸化物、アミン類などの塩基性有機化合物などの塩 基、白金、パラジウム、ニッケル、コバルト、銅、クロム、モリブデン、銀、亜鉛などの重 金属、又はそれらの酸化物、硫化物、ラネー触媒などが挙げられ、 1種又は 2種以上 を組み合わせて用いることができる。これら触媒は、 目的とする分岐澱粉誘導体又は 反応系によって適宜選択すればよぐ通常、分岐澱粉に対して、通常、その重量は、 0. 00010/0以上、好ましく (ま、 0. 0010/0乃至 10, 000% ,より好ましく (ま、 0. 01 %乃 至 1 , 000%である。 [0034] Examples of the catalyst used in the present invention include aluminum chloride, aluminum bromide, zinc chloride, antimony chloride, boron fluoride, copper chloride, tin chloride, phosphorus chloride and other Lewis acids, hydrogen fluoride, phosphoric acid and the like. Basic organics such as alkali or alkaline earth metal hydroxides or oxides such as Bronsted acid, sodium hydroxide, potassium hydroxide, magnesium hydroxide, calcium hydroxide, magnesium oxide, potassium oxide, and amines Examples include bases such as compounds, heavy metals such as platinum, palladium, nickel, cobalt, copper, chromium, molybdenum, silver, and zinc, or oxides, sulfides, and Raney catalysts, and one or more Can be used in combination. These catalysts are usually Yogu be properly selected by the branch starch derivatives or the reaction system for the purpose, with respect to branched starch, typically, the weight is 0.0001 0/0 or more, preferably (or, 0.001 0 / 0 to 10,000%, more preferably (between 0.01% and 1,000%).
[0035] 本発明で用いられる反応性試薬とは、分岐澱粉に炭化水素基、酸素を有する置換 基、窒素を有する置換基、硫黄を有する置換基、ハロゲンを有する置換基などを分 岐澱粉に付与する酸、塩基、アルコール、アルデヒド、ケトン、ハロゲン、ァミン、シァ ン、二トリノレ、ォキシラン、イソシァネート、イソチオシァネート、チォーノレ、スノレホン及 びそれらの反応性誘導体の一種若しくは二種以上を意味する。分岐澱粉に対する 反応性試薬のモル比は、 目的とする分岐澱粉誘導体及び反応系に応じて適宜決定 すれ ίίよく、通常、 0. 01乃至 10, 000モノレ0 /0、好ましく ίま 0. 1乃至 1 , 000モノレ0 /0の 範囲から選ばれる。 [0036] 斯くして得られる本発明の分岐澱粉誘導体を含む反応物は、通常、例えば、濾過、 抽出、分液、分別沈澱、透析、蒸留などにより未反応の反応性試薬及び/又は溶媒 などを除去した後、そのまま使用される。さらに高純度の分岐澱粉誘導体が必要な場 合には、例えば、薄層クロマトグラフィー、カラムクロマトグラフィー、イオン交換クロマ トグラフィー、高速液体クロマトグラフィー、ガスクロマトグラフィー、蒸留、結晶化など の糖又は分岐澱粉誘導体を精製するための斯界における慣用の方法を適用すれば よぐこれらの精製方法は、必要に応じて適宜組合わせて適用される。 [0035] The reactive reagent used in the present invention is a branched starch containing a hydrocarbon group, an oxygen-containing substituent, a nitrogen-containing substituent, a sulfur-containing substituent, a halogen-containing substituent, etc. in the branched starch. Means one or more of acid, base, alcohol, aldehyde, ketone, halogen, amine, cyanine, nitrinole, oxolan, isocyanate, isothiocyanate, cinnole, snorephone and their reactive derivatives . The molar ratio of the reactive reagent to branched starch may ίί be suitably determined in accordance with the branched starch derivatives and the reaction system for the purpose, usually 0.01 to 10, 000 Monore 0/0, 1 or preferably ί or 0.5 1, 000 is selected from the range of Monore 0/0. [0036] The reaction product containing the branched starch derivative of the present invention thus obtained is usually an unreacted reactive reagent and / or solvent by filtration, extraction, liquid separation, fractional precipitation, dialysis, distillation, etc. Is used as it is. If a higher purity branched starch derivative is required, for example, sugar or branching such as thin layer chromatography, column chromatography, ion exchange chromatography, high performance liquid chromatography, gas chromatography, distillation, crystallization, etc. The conventional methods in the art for purifying starch derivatives may be applied, and these purification methods may be applied in appropriate combination as necessary.
[0037] 以下、代表的な本発明の分岐澱粉誘導体の製造方法について、さらに具体的に 説明する。 [0037] Hereinafter, a typical method for producing a branched starch derivative of the present invention will be described in more detail.
[0038] 分岐澱粉誘導体のエステル ·エーテル化反応による製造方法は、アルキル基、ァシ ル基ゃ芳香族炭化水素基などの疎水性基を導入する際に適用される。例えば、酢 酸、プロピオン酸ゃ安息香酸などとのカルボン酸エステルは、ピリジンなどの塩基性 有機溶媒中、対応する酸無水物又は酸ハロゲン化物を分岐澱粉に反応させて得る こと力 Sできる。硫酸エステルは、不活性ガス又は希ガス気流中、三酸化硫黄とジメチ ルスルホキシド又はピリジンとの錯体を分岐澱粉に反応させて得ることができる。カブ ロン酸、力プリル酸、力プリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸 、ァラキン酸、へベン酸、リグノセリン酸、ゾーマリン酸、ォレイン酸、リノ一ノレ酸、リノレ ン酸、カドレン酸、エル力酸、セラコレイン酸などの脂肪酸エステルは、塩基性触媒下 で縮合反応させる力、、対応する脂肪酸ハロゲン化物と反応させることにより得ることが できる。メチルエーテル、ベンジルエーテル、トリチルエーテル、メチルシリルエーテ ノレ、ドデシルエーテルなどのエーテルは、酸触媒下で分岐澱粉に過剰量の対応する アルコールを反応させる力、、塩基性触媒下で対応するハロゲン化アルキルや硫酸ジ ァノレキノレと反応させることにより得ることカでさる。 [0038] The production method of the branched starch derivative by ester-etherification reaction is applied when a hydrophobic group such as an alkyl group, an acyl group or an aromatic hydrocarbon group is introduced. For example, a carboxylic acid ester such as acetic acid, propionic acid or benzoic acid can be obtained by reacting a corresponding acid anhydride or acid halide with a branched starch in a basic organic solvent such as pyridine. The sulfate ester can be obtained by reacting a complex of sulfur trioxide with dimethyl sulfoxide or pyridine with a branched starch in an inert gas or a rare gas stream. Cabronic acid, strong prillic acid, strong purine acid, lauric acid, myristic acid, palmitic acid, stearic acid, araquinic acid, hebenic acid, lignoceric acid, zomarinic acid, oleic acid, linolinoleic acid, linolenic acid, cadrenic acid Fatty acid esters such as acids, ferroacids, and ceracoleic acid can be obtained by the reaction of a condensation reaction under a basic catalyst and the corresponding fatty acid halide. Ethers such as methyl ether, benzyl ether, trityl ether, methyl silyl ether and dodecyl ether are capable of reacting an excess amount of the corresponding alcohol with the branched starch under an acid catalyst, and the corresponding alkyl halide under a basic catalyst. It can be obtained by reacting with or diolenoquinolate sulfate.
[0039] スルホニル化反応による製造方法は、各種誘導体を得るための反応中間体を製造 する場合に有用である。トシル基(4 メチルベンゼンスルホ二ル)、メシル基(メタンス ルホニル)、他の関連するァリルスルホニル基を分岐澱粉に付加したのち、さらに、ァ ミノ基、アジド基、ハロゲン基などの置換基を求核反応によって導入することができる 。また、反応条件を選択することによって、置換基を導入する部位を限定することも可 能である。例えば、ピリジン中でトシルク口リドを反応させると、一級水酸基がトシル化 されたトシル化分岐澱粉が得られる。さらに、フエ口センカルボン酸化分岐澱粉を製 造するには、フエ口センカルボン酸ナトリウム塩をジメチルスルホキシド中、加熱し反 応させて分岐澱粉にフエ口センカルボン酸基を導入すればよい。また、アミノ化分岐 澱粉を製造するためには、上記トシル化分岐澱粉をアジ化ナトリウムでジァゾ化した 後、還元してァミノ基に変換する S結合型のアルキル化分岐澱粉を製造するために は、トシル化分岐澱粉をアルカリ条件下でエポキシ化し、硫化アルキルなどを反応さ せて、スルフイド結合を介してアルキル基を導入することができる [0039] The production method by the sulfonylation reaction is useful for producing a reaction intermediate for obtaining various derivatives. After adding tosyl group (4 methylbenzenesulfonyl), mesyl group (methanesulfonyl), and other related arylsulfonyl groups to the branched starch, substituents such as amino group, azide group and halogen group are added. It can be introduced by nucleophilic reaction. It is also possible to limit the sites for introducing substituents by selecting reaction conditions. Noh. For example, when tosyl chloride is reacted in pyridine, a tosylated branched starch in which the primary hydroxyl group is tosylated is obtained. Further, in order to produce a fermented carboxylic acid branched branched starch, the fermented carboxylic acid sodium salt may be heated and reacted in dimethyl sulfoxide to introduce a fermented carboxylic acid group into the branched starch. In order to produce aminated branched starch, the above-mentioned tosylated branched starch is diazotized with sodium azide, and then reduced to convert it to an amino group to produce an S-linked alkylated branched starch. The alkyl group can be introduced through a sulfide bond by epoxidizing tosylated branched starch under alkaline conditions and reacting with alkyl sulfide.
[0040] 2, 2, 6, 6 テトラメチルー 1ーピペリジニルォキシ化反応による製造は、カルボキ シル化分岐澱粉を製造する場合に適用することができる。分岐澱粉を 2, 2, 6, 6 - テトラメチル— 1—ピペリジニルォキシ—過塩素酸ナトリウム、臭化ナトリウム、亜塩素 酸ナトリウムと混合し、 pH9乃至 11で反応させると、分岐澱粉の一級水酸基はカルボ キシル基に酸化され、カルボキシル化分岐澱粉を得ることができる。カルボキシル基 はアミノ基を有する化合物とアミド結合によって結合する能力を有する。例えば、アミ ノへキシル基などのアミノ基を有するスぺーサーを導入した化合物を 1一(3—ジメチ ルァミノプロピル) 3—ェチノレ力ノレポジイミドヒドロクロリドをリン酸緩衝液中で室温に て反応させ、アミド結合を介して結合させることができる。 [0040] The production by 2, 2, 6, 6 tetramethyl-1-piperidinyloxylation reaction can be applied to the production of a carboxylated branched starch. When branched starch is mixed with 2, 2, 6, 6-tetramethyl-1-piperidinyloxy-sodium perchlorate, sodium bromide, sodium chlorite, and reacted at pH 9-11, the first grade of branched starch The hydroxyl group is oxidized to a carboxyl group, and carboxylated branched starch can be obtained. The carboxyl group has the ability to bind to a compound having an amino group by an amide bond. For example, a compound in which a spacer having an amino group such as an aminohexyl group is introduced is allowed to react with 1- (3-dimethylaminopropyl) 3-ethinorenoylimideimide hydrochloride in a phosphate buffer at room temperature. Can be linked through an amide bond.
[0041] 酸化反応による製造は、酸化分岐澱粉の製造する場合に利用される。一般的には 水溶液または水懸濁液中での低温酸化が好ましいが、酸化剤を含浸した粉体をカロ 熱する方法が挙げられる。この場合の、酸化に使用される好適な酸化剤は、例えば、 次亜塩素酸ソーダ、過酸化水素などである。 [0041] Production by an oxidation reaction is used when producing oxidized branched starch. In general, low-temperature oxidation in an aqueous solution or a water suspension is preferable, but a method in which a powder impregnated with an oxidizing agent is heated by calorie can be mentioned. In this case, suitable oxidizing agents used for oxidation are, for example, sodium hypochlorite, hydrogen peroxide and the like.
[0042] グラフト化反応による製造は、通常の澱粉のグラフト化反応と同様に、酵素合成アミ ロースに、鉄またはセリウムイオンの存在下で、アクリル酸ゃメタクリル酸などのビュル モノマーを付加するか、または乳酸のような水酸基を持ったカルボン酸を重縮合で枝 状に付加する方法が挙げられる。なお、生分解性を高く維持するには、乳酸や力プロ ラタトンなどのようにそれ自身も生分解性を持つモノマーを選択することがのぞましい 。この場合の架橋反応は、例えば、通常の澱粉の架橋反応と同様に分岐澱粉をホル マリン、ェピクロロヒドリン、グノレタノレアノレデヒド、各種ジグリシジルエーテル及びエステ ルを用いて架橋反応を行うことも随意である。 [0042] In the production by grafting reaction, in the same manner as usual starch grafting reaction, a butyl monomer such as acrylic acid or methacrylic acid is added to enzymatically synthesized amylose in the presence of iron or cerium ion. Another example is a method of adding a carboxylic acid having a hydroxyl group such as lactic acid in a branched manner by polycondensation. In order to maintain high biodegradability, it is preferable to select a monomer that itself has biodegradability, such as lactic acid and force prolatatone. In this case, the cross-linking reaction may be performed by, for example, converting a branched starch into formalin, epichlorohydrin, gnoretanolenodehydride, various diglycidyl ethers and esters in the same manner as a normal starch cross-linking reaction. It is also optional to carry out a crosslinking reaction using
[0043] また、分岐澱粉の水酸基を他の官能基で置換した本発明の分岐澱粉誘導体は、 他の有機化合物と結合体を形成するために利用することができる。その具体的な製 造例としては、例えば、分岐澱粉にアルデヒド基を導入する方法として、分岐澱粉に ハロゲン化メチル基を付加した後、ジメチルスルホキシド、へキサミンなどで酸化反応 させる方法が挙げられる。分岐澱粉にハロゲン基を導入する方法として、例えば、ク ロロ基を導入するには、分岐澱粉に濃塩酸及び塩化亜鉛添加し、加熱又は乾燥塩 化水素ガス気流中で反応させる方法が挙げられる。分岐澱粉にアミノ基を導入する 方法として、分岐澱粉にハロゲノカルボン酸ノヽロゲン化物又はェピクロロヒドリンを反 応させ、ハロゲン化物とした後、それにアンモニアを反応させる方法が挙げられる。メ ルカプト基を導入する方法として、上記ハロゲン化分岐澱粉に、チォ硫酸ナトリウムな どの硫黄化剤を反応させ、リチウムアルミニウムヒドリドなどで還元させる方法が挙げら れる。 [0043] In addition, the branched starch derivative of the present invention in which the hydroxyl group of the branched starch is substituted with another functional group can be used to form a conjugate with another organic compound. Specific examples of the production include, for example, a method of introducing an aldehyde group into the branched starch, a method of adding a halogenated methyl group to the branched starch, and then subjecting it to an oxidation reaction with dimethyl sulfoxide, hexamine or the like. As a method for introducing a halogen group into a branched starch, for example, in order to introduce a chloro group, there may be mentioned a method in which concentrated hydrochloric acid and zinc chloride are added to a branched starch and reacted in a heated or dry hydrogen chloride gas stream. As a method for introducing an amino group into the branched starch, there may be mentioned a method in which a halogenated carboxylate or epichlorohydrin is reacted with the branched starch to form a halide and then reacted with ammonia. As a method for introducing a mercapto group, there may be mentioned a method in which the halogenated branched starch is reacted with a sulfurizing agent such as sodium thiosulfate and reduced with lithium aluminum hydride or the like.
[0044] これらの官能基を導入した本発明の分岐澱粉誘導体と結合体を形成することのでき る他の物質としては、例えば、生物学的、生理学的に活性を有する物質、を挙げるこ と力 Sできる。より具体的には、例えば、インターフェロン、ツモァネクロシスファクター、 エリスロポエチン、インターロイキン 2などのサイト力イン類、インスリン、ステロンドなど のホルモン類などの生理活性物質、アミノ酸、オリゴペプチド、ポリペプチド、タンパク 質、核酸、糖質、脂質、ビタミン類、抗生物質、抗体誘導用のハプテン分子などを挙 げること力 Sできる。また、本発明の分岐澱粉誘導体は、ダンシルグリシン、 N, N ジメ チルァミノベンゾィル基、メチルレッド、パラメチルレッド、アントラセンー9 カルボ二 ル基、ピレン、ァゾベンゼンなどの色素又は蛍光物質と結合することができ、これらは 検出用試薬としても利用できる。さらには、本発明の分岐澱粉誘導体は、 2—ヒドロキ シプロピル基、ピリドキサミン残基、 p メトキシフエノール、 p 二トロフエノール、ベン ゾフロキサン、メタホルボールなどを結合することができ、これらは他の物質の反応触 媒にとして利用すること力 Sできる。また、本発明の分岐澱粉誘導体は、ポリビュルアル コール、ポリアクリルアミド、ポリエチレングリコール、ポリプロピレングリコール、ポリメ チルビュルエーテル、セルロース、又はこれらの誘導体などの高分子担体とも結合す ることができ、これらは他の物質の分析 ·精製用途に用いることができる。 [0044] Examples of other substances capable of forming a conjugate with the branched starch derivative of the present invention into which these functional groups are introduced include biologically and physiologically active substances. Power S can be. More specifically, for example, physiologically active substances such as interferon, tsumanecrosis factor, erythropoietin, interleukin 2 and the like, hormones such as insulin and steron, amino acids, oligopeptides, polypeptides, proteins , Nucleic acids, carbohydrates, lipids, vitamins, antibiotics, and hapten molecules for inducing antibodies. Further, the branched starch derivative of the present invention binds to a dye or fluorescent substance such as dansyl glycine, N, N dimethylaminobenzoyl group, methyl red, paramethyl red, anthracene-9 carbonyl group, pyrene, or azobenzene. These can also be used as detection reagents. Furthermore, the branched starch derivative of the present invention can bind a 2-hydroxypropyl group, a pyridoxamine residue, p-methoxyphenol, p-nitrophenol, benzofuroxan, metaphorbol, etc., and these can react with other substances. It can be used as a medium. Further, the branched starch derivative of the present invention also binds to a polymer carrier such as polybutyl alcohol, polyacrylamide, polyethylene glycol, polypropylene glycol, polymethyl butyl ether, cellulose, or derivatives thereof. These can be used for analysis and purification of other substances.
[0045] また、これらの製造方法により得られる分岐澱粉誘導体は、食品工業、化粧品工業 、医薬品工業などの分野だけでなぐ触媒、繊維、包装、建築、塗料、分析、電気、 通信などの諸分野に広範な用途を有する。フエニル基、アルキル基及びァセチル基 などの疎水性基を導入した本発明の分岐澱粉誘導体は、脂溶性であり、また、界面 活性剤として飲食物、化粧品、医薬品などに有用である。硫酸エステルを導入した本 発明の分岐澱粉誘導体は優秀な保湿剤、美肌剤として化粧品に有利に配合できる。 さらに、ビュル基、アミノ基、カルボキシル基、メルカプト基、ハロゲン基などの結合性 を有する官能基又はこれらを有する置換基を導入した本発明の分岐澱粉誘導体は、 他の有機化合物及び/又は分岐澱粉自身と結合させることができるので、ホモ又は ヘテロの 2量体をはじめとする多量体を形成することによる新たな有機化合物の作製 、他の高分子担体に結合させることによる分析、検出、精製用担体の作製、タンパク 質をはじめとする他の化合物の物性改変、他の化合物の触媒反応に用いることがで き、シァノ基、ニトロ基、ニトロソ基など官能基又はこれらを有する置換基を導入した 本発明の分岐澱粉誘導体は、抗菌剤、免疫賦活剤、抗ガン剤などとして、医薬品、 繊維材料、包装材料、建築材料として用いることができる。解離性の官能基、例えば 、カルボキシル基、ハロゲン基などを有する本発明の分岐澱粉誘導体、及び、分極 性の官能基、例えば水酸基、アミノ基などを有する本発明分岐澱粉誘導体は誘電性 を有しており、燃料電池の添加剤などに利用できる。また、ヒドロキシメチル基、ヒドロ キシェチル基、ヒドロキシプロピル基などのアルキルアルコール基を有する本発明の 誘導体は、さらに水溶性が高められる。 [0045] Branched starch derivatives obtained by these production methods are used only in the fields of food industry, cosmetic industry, pharmaceutical industry, etc., in various fields such as catalyst, fiber, packaging, architecture, paint, analysis, electricity, communication, etc. Have a wide range of uses. The branched starch derivative of the present invention into which a hydrophobic group such as a phenyl group, an alkyl group, and a acetyl group is introduced is fat-soluble and is useful as a surfactant in foods, cosmetics, pharmaceuticals and the like. The branched starch derivative of the present invention in which a sulfate ester is introduced can be advantageously blended in cosmetics as an excellent moisturizing agent and skin beautifying agent. Furthermore, the branched starch derivative of the present invention into which a functional group having a binding property such as a bur group, an amino group, a carboxyl group, a mercapto group, or a halogen group or a substituent having such a group is introduced may contain other organic compounds and / or branched starch. Since it can be bound to itself, it can be used for the production of new organic compounds by forming multimers including homo- or hetero-dimers, and for analysis, detection and purification by binding to other polymer carriers Can be used for carrier preparation, modification of physical properties of other compounds such as proteins, and catalytic reactions of other compounds. Introduced functional groups such as cyano group, nitro group, nitroso group or substituents having these. The branched starch derivative of the present invention can be used as an antibacterial agent, immunostimulant, anticancer agent, etc., as a pharmaceutical, a fiber material, a packaging material, or a building material. The branched starch derivative of the present invention having a dissociative functional group such as a carboxyl group or a halogen group and the branched starch derivative of the present invention having a polarizable functional group such as a hydroxyl group or an amino group have dielectric properties. It can be used as an additive for fuel cells. In addition, the derivatives of the present invention having an alkyl alcohol group such as a hydroxymethyl group, a hydroxychetyl group and a hydroxypropyl group are further improved in water solubility.
[0046] また、これらの誘導体は、生体組織との親和性も変化することから、医用材料などの 用途における細胞接着性などの制御にも有効である。また、導入される置換基の増 加に伴って熱可塑性も増大する。例えば、グラフト化反応によって導入される大きな 置換基は、熱流動温度を大幅に低下する。そのため、通常のプラスチック成形機で の成形加工が、化学修飾されていないものに比べてより容易になる。さらには、耐水 性を要求されるフィルムやシート、成形品分野で汎用プラスチックと同様に使用する こともできる。また、前記化学修飾体は、水溶液、ペーストまたはクリームの形態への 加工も容易であり、ビンまたはチューブなどに充填して長期間安定に保存することが できる。さらに、分岐澱粉はグラフト化反応によって高吸水性ゲルを調製でき、架橋 反応に付されることにより、水及びその他の溶剤に対して不溶性化できるので、ダラ フト化または架橋反応に付することによって、広い範囲の膨潤度のゲルに調製するこ とも随意である。 [0046] Since these derivatives also change the affinity with living tissue, they are also effective in controlling cell adhesion in applications such as medical materials. In addition, the thermoplasticity increases as the number of substituents introduced increases. For example, large substituents introduced by the grafting reaction significantly reduce the heat flow temperature. Therefore, the molding process with a normal plastic molding machine is easier than those without chemical modification. Furthermore, it can be used in the same manner as general-purpose plastics in the fields of films, sheets and molded products that require water resistance. In addition, the chemically modified product is converted into an aqueous solution, paste or cream form. It is easy to process and can be stored in a bottle or tube for a long period of time. Furthermore, branched starch can be prepared into a superabsorbent gel by grafting reaction, and can be insolubilized in water and other solvents by subjecting it to a crosslinking reaction. It is also optional to prepare a gel with a wide range of swelling degrees.
[0047] 本発明の分岐澱粉誘導体は、その基本骨格が分岐澱粉と共通していることから、 通常、分岐澱粉の特性 ·機能を部分的に保持している。したがって、当該誘導体は、 分岐澱粉と同様の目的で利用することができる。以下、本発明の分岐澱粉誘導体の 用途についてさらに詳しく説明する。 [0047] Since the basic skeleton of the branched starch derivative of the present invention is the same as that of the branched starch, usually, the characteristics and functions of the branched starch are partially retained. Therefore, the derivative can be used for the same purpose as the branched starch. Hereinafter, the use of the branched starch derivative of the present invention will be described in more detail.
[0048] 本発明の分岐澱粉誘導体は、置換基の種類や置換率にもよるが、通常、分岐澱粉 が有する特性、機能を部分的に保持しており、分岐澱粉と同様に、飲食物、化粧品、 医薬部外品、医薬品、飼料、餌料、化成品、工業品、土木緑化用品、農林業用品、 園芸用資材用品、粉末品、雑貨などの諸種の分野で、素材、基材などとして利用す ること力 Sでさる。 [0048] The branched starch derivative of the present invention usually retains partially the properties and functions of the branched starch, depending on the type and substitution rate of the substituent, and, like the branched starch, Used as materials and base materials in various fields such as cosmetics, quasi-drugs, pharmaceuticals, feed, feed, chemicals, industrial products, civil engineering greenery products, agricultural and forestry products, horticultural materials, powdered products, miscellaneous goods, etc. Ability to rub with S.
[0049] 具体的には、例えば、本発明の分岐澱粉誘導体は、澱粉を含有する飲食物におけ る通常の澱粉の代替品として用いると、それ自体が耐老化性を有するため、澱粉の 老化が抑制された飲食物が得られる。従って、本発明の分岐澱粉誘導体を含有する 飲食物は、澱粉の老化に起因する保水性、保形性、冷凍耐性、消化性などの低下が 抑制されたものである。なお、澱粉を含有する飲食物としては、もち、だんご、クッキ 一、パン、麵類、澱粉含有スポーツドリンク、澱粉含有栄養補助食品などが挙げられ [0049] Specifically, for example, when the branched starch derivative of the present invention is used as a substitute for ordinary starch in foods and drinks containing starch, it has aging resistance itself, so that Foods and beverages in which the above is suppressed are obtained. Therefore, foods and drinks containing the branched starch derivative of the present invention are those in which a decrease in water retention, shape retention, freezing resistance, digestibility and the like due to aging of starch is suppressed. Examples of foods and drinks containing starch include rice cakes, dumplings, rice cakes, breads, potatoes, starch-containing sports drinks, and starch-containing dietary supplements.
[0050] 以上述べたような本発明の分岐澱粉誘導体を、各種組成形物に含有させる方法と しては、その製品が完成するまでの工程で含有せしめればよぐ例えば、混和、混捏 、溶解、浸漬、浸透、散布、塗布、被覆、噴霧、注入、固化など公知の方法が適宜選 ばれる。その量は、通常 0. 1 %以上、望ましくは 1 %以上、さらに望ましくは 2%以上 含有せしめるのが好適であり、その目的に応じて、適宜選択することができる。 [0050] As a method for incorporating the branched starch derivative of the present invention as described above into various composition forms, it may be contained in the process until the product is completed, for example, mixing, kneading, Known methods such as dissolution, dipping, infiltration, spraying, coating, coating, spraying, pouring and solidification are appropriately selected. The amount is usually 0.1% or more, preferably 1% or more, and more preferably 2% or more, and can be appropriately selected according to the purpose.
[0051] 本発明の分岐澱粉誘導体は、賦形性、照り付与性、保湿性、粘性、冷凍耐性、乾 燥耐性、耐熱性、保形成性などの性質を具備している。従って、当該分岐澱粉誘導 体は、呈味改良剤、品質改良剤、離水防止剤、安定剤、変色防止剤、賦形剤、包接 剤、結合剤、接着剤、成形剤、整型剤、増粘剤、安定化剤、賦形剤、粉末化基剤な どとして、飲食物、嗜好物、飼料、餌料、ペットフード、化粧品、医薬部外品、医薬品 、農薬、生体適合性医用材料、雑貨、土木緑化用品、農林業用品、園芸用資材用 品、粉末品、工業品、化成品などの各種成形物の製造に有利に利用できる。 [0051] The branched starch derivative of the present invention has properties such as shaping, irradiating property, moisture retention, viscosity, freezing resistance, drying resistance, heat resistance, and retention. Therefore, the branched starch induction The body is a taste improver, quality improver, water separation inhibitor, stabilizer, discoloration inhibitor, excipient, inclusion agent, binder, adhesive, molding agent, shaping agent, thickener, stabilization Food, food, food, food, food, pet food, cosmetics, quasi-drugs, pharmaceuticals, agricultural chemicals, biocompatible medical materials, miscellaneous goods, civil engineering greening products, etc. It can be advantageously used for the production of various molded products such as agricultural and forestry products, horticultural materials, powder products, industrial products, and chemical products.
[0052] また、本発明の分岐澱粉誘導体を含有する成形物は、とりわけ、生分解性が要求さ れる成形物としても好適である。具体的には、紙、不織布、織物、編物、糸、スリット繊 維をはじめとする繊維、ロープ、チューブ、綱、発泡成形容器、ハンバーガー、アイス クリーム、ラーメン、ジュース、コーヒー、ビール、牛乳などの食品用容器やアイスタリ ームのコーンカップなどの容器、食器、トレイ、ディッシュ、カップ、カートン、ゴミ袋容 器、包装箱、農園芸ポット、人工木材、発泡シート、フィルム、カプセル、バラ状緩衝 材、接着用成形物、農業用ハウスシートや建設 ·土木用シートなどのシート類、農業 用フィルムをはじめとする各種包装用フィルム類など、さらには、塗料などのコーティ ング用成形物、セメント、コンクリート、プラスチックをはじめとする化成品、工業品など に有利に利用できる。また、これら成形物の形態に特に制限はなぐ溶液、半固形、 固状、ペースト状、発泡体でもよぐ或いは、フィルム状、シート状、チューブ状、カプ セル状、短棒状、板状、チップなどに成形したものでもよい。 [0052] The molded product containing the branched starch derivative of the present invention is particularly suitable as a molded product that requires biodegradability. Specifically, paper, non-woven fabrics, woven fabrics, knitted fabrics, yarns, fibers including slit fibers, ropes, tubes, ropes, foamed containers, hamburgers, ice cream, ramen, juices, coffee, beer, milk, etc. Containers such as food containers and ice cream corn cups, tableware, trays, dishes, cups, cartons, garbage bag containers, packaging boxes, agricultural and horticultural pots, artificial wood, foam sheets, films, capsules, rose-shaped cushioning materials , Adhesive moldings, agricultural house sheets and construction sheets, such as civil engineering sheets, various packaging films including agricultural films, and coatings such as paint, cement, concrete It can be advantageously used for chemical products such as plastics and industrial products. In addition, there are no particular restrictions on the form of these molded products, which may be solutions, semi-solids, solids, pastes, foams, films, sheets, tubes, capsules, short bars, plates, chips. What was shape | molded etc. may be sufficient.
[0053] これらの成形物について、さらに、具体的に説明すると、その用途としては、従来プ ラスチック発泡体が用いられた分野での使用が可能である。特に、低発泡体は電気 製品のキャビネットなどに、自動車のハンドル、バンパー、内装品などに、包装用資 材に適する。その他、家庭用内装品、ホテルの歯ブラシ、航空機内食用のスプーン、 フォーク、食器及びトレィ、玩具類、エアーガンの玉、文具、事務用品など、その軽量 性と安全性を要求される用途が含まれる。 [0053] More specifically, these molded products can be used in the field where plastic foam has been used. In particular, low foams are suitable for packaging materials for electrical appliance cabinets, automobile handles, bumpers, interior parts, and the like. Other uses that require lightness and safety, such as home interior items, hotel toothbrushes, spoons for in-flight meals, forks, dishes and trays, toys, air gun balls, stationery, office supplies, etc. .
[0054] また、高発泡体としては、特に現在廃棄処分に問題がある発泡スチロールの代替 材料として有効である。例えば、食品トレイ、インスタント麵類の容器などの食器包装 容器類、水産物 ·農産物用箱、包装用箱などの輸送用箱類、電気製品 ·精密機器の 緩衝材などの緩衝材、建築用 ·道路用の防音 ·断熱材が好適である。 [0054] In addition, the high foam is particularly effective as an alternative material for polystyrene foam, which currently has a problem in disposal. For example, tableware packaging containers such as food trays and instant potato containers, marine products, transport boxes such as agricultural products boxes, packaging boxes, electrical products, cushioning materials such as cushioning materials for precision equipment, construction, roads Sound insulation and heat insulating materials are suitable.
[0055] さらに、本発明の分岐澱粉誘導体を含有した成形物としては上記以外にも、帽子、 ポンチョ、ウィンドブレーカーなどの衣類、ゴミ袋、土産袋などの包装資材、スキーの ポールなどの運動具等を挙げることができる。又、テレフォンカード、オレンジカード、 パチンコカード、図書カードなどの各種プリペイドカード、各種クレジットカード、図書 館利用カード、各種会員カードなど、大量に消費されたり、期限があるため定期的に 廃棄されるカード類とてして利用することも随意である。 [0055] In addition to the above, the molded product containing the branched starch derivative of the present invention includes a hat, Examples include clothing such as ponchos and windbreakers, packaging materials such as garbage bags and souvenir bags, and exercise equipment such as ski poles. Cards that are consumed in large quantities, such as telephone cards, orange cards, pachinko cards, and library cards, various credit cards, library card, and various membership cards, and are regularly discarded due to their deadlines. It is optional to use it as a class.
[0056] さらに、疎水性の置換基で置換して疎水性を高めた本発明の分岐澱粉誘導体は、 生体適合材料として、医療用の糸、ガーゼなどとして使用することも有利に実施でき [0056] Further, the branched starch derivative of the present invention that has been substituted with a hydrophobic substituent to enhance the hydrophobicity can be advantageously used as a biocompatible material, such as a medical thread or gauze.
[0057] また、これらの成形物の耐水性、耐薬品性、耐熱性、機械的強度などを更に高めた い時には、当該成形物の表面を各種材料で処理することも随意である。例えば、ァ ルミニゥムなどの金属類、非プラスチック類、より高融点のポリ乳酸などの他の生分解 性プラスチック類で、コーティング、ラミネート、ディビイング、又は蒸着等の処理が有 効である。又、金属類や非生分解性プラスチック類で表面を処理する場合は、使用 後の生分解性が低下することを防止するため、耐水性等を必要とする部分にのみ表 面処理したり、非処理部分を部分的に残すなどの手段を講じることも随意である。 [0057] When it is desired to further improve the water resistance, chemical resistance, heat resistance, mechanical strength, etc. of these molded products, it is optional to treat the surface of the molded products with various materials. For example, metal, non-plastics such as aluminum, and other biodegradable plastics such as polylactic acid having a higher melting point, such as coating, laminating, deving, or vapor deposition, are effective. In addition, when treating the surface with metals or non-biodegradable plastics, to prevent the biodegradability after use from being deteriorated, surface treatment is applied only to parts that require water resistance, etc. It is also optional to take measures such as partially leaving unprocessed parts.
[0058] さらに、本発明の分岐澱粉誘導体を含有する成形物としては、杭、パイル類、ゴノレ フティ、農業用フィルム、苗ポット、農園芸用ポット等の土木緑化用品、農林業用品、 園芸用資材用品には、予めチッソ、燐、カリ等の公知の肥料、有効菌類、及び/又 は、農薬を混練しておくと、生分解後に肥料分としてさらに有効となるので好ましい。 またその添加割合は 0 %〜 80 %、好ましくは 5 %〜 30 %の割合である。 [0058] Further, as the molded product containing the branched starch derivative of the present invention, civil engineering greening products such as piles, piles, gonorefty, agricultural films, seedling pots, agricultural and horticultural pots, agricultural and forestry supplies, horticultural use It is preferable to knead known fertilizers such as chisso, phosphorus, potash, etc., effective fungi, and / or pesticides in advance for the material supplies since they become more effective as fertilizers after biodegradation. The addition ratio is 0% to 80%, preferably 5% to 30%.
[0059] これら本発明の分岐澱粉誘導体を含有する成形物は、例えば、通常のプラスチック 成形機を利用することにより、フィルム、シート、チューブ、カプセルなどの所望の形 態に成形することができる。その成形方法は特に限定されず、例えば、押出成形、射 出成形、加圧成形、型物成形、注型成形、ブロー成形、スタンビング成形、カッテイン グ成形、熱成型及びフィルム成形法など適宜の方法を用いることができる。得られる 成型物は生分解性成形物としても使用することができる。本発明の分岐澱粉誘導体 を含有してなる成形物には、必要に応じて、高分子材料として、分岐澱粉誘導体以 外の水溶性多糖類、例えば、澱粉、澱粉部分分解物、アミロース、アミロぺクチンなど の澱粉質、エステル化、エーテル化、酸化及び/又は架橋化された澱粉誘導体、プ ノレラン、アルギン酸ナトリウム、寒天、ぺクチン、キサンタンガム、デキストラン、カラギ 一ナン、ネイティブジエランガム、ガラタトマンナン、コンドロイチン硫酸などのムコ多糖 類、ポリ乳酸やその誘導体、ポリアルギン酸などを併用することもできる。また、その際 、成型物の可塑性を調節するために可塑剤やゲル化剤を添加することも有利に実施 できる。可塑剤としては、水や各種ポリオール類、例えば、グリセリン、ポリビュルアル コールなどの多価アルコーノレ、エリスリトーノレ、キシリトーノレ、ソノレビトーノレ、マルチトー ルなどの糖アルコール、 α, a—トレハロース、サイクロデキストリン、国際公開 WO 02/10361号明細書などに開示されたサイクロ {→6) - a—D—ダルコビラノシノレ - ( 1→3) - a—D グノレコピラノシノレ一(1→6) - a—D グノレコピラノシノレ一(1→ 3) - α D ダルコビラノシルー(1→}の構造を有する環状四糖 (環状ニグ口シルニ ゲロース: Cyclonigerosylnigelose)、環状マルトシルマルトース、国際特許願 PCT /JP2005/17642号明細書に開示されたサイクロ {→6) [ α D—ダルコピラノ シルー(l→4) ] n— a D ダルコビラノシルー(1→} (nは 4又は 5を意味する)の構 造を有する環状五糖や環状六糖やこれらの環状オリゴ糖の糖質誘導体などの非還 元性糖質、尿素、大豆油やひまし油などの天然油脂、有機酸のアルキルエステルな ど力 S挙げられる。さらには、フエノール樹脂、尿素樹脂、メラミン樹脂、エポキシ樹脂な どの熱硬化性樹脂、天然ゴム、シェラック樹脂、ポリエチレン樹脂、ポリスチレン樹脂、 ポリ塩化ビニール樹脂、ポリプロピレン樹脂、アクリル系樹脂、ポリエステル樹脂をは じめとする熱可塑性高分子材料の粉末或いはペレットと混合して、これに、乳化剤、 熱安定化剤、品質改良剤、保存剤などを加えて、 150°C乃至 250°Cに加温し、加圧 成形して、生分解性の澱粉系プラスチック成型品とすることも有利に実施できる。 また、この分岐澱粉誘導体含有成型物には、上記の成分に加えて、無機及び有機 の他の成分を適宜含有させることができる。無機成分としては、タルク、二酸化チタン 、炭酸カルシウム、砂、クレー、石灰石、珪藻土、雲母、ガラス、石英、アルミナ、シリ 力、ガラス、カオリン、セラミックスなどが挙げられる。有機成分としてはキチン、キトサ ン、コラーゲン、フイブ口イン、ケラチン、ロジン、ダンマー、コーパル、 ί殿粉、セルロー ス、木材粉、繊維、パルプ、リグニン、蛋白質及びその分解物、ロウ、油脂、脂質類、 糖脂肪酸エステル類、エタノールなどのアルコール類、本発明の分岐澱粉誘導体以 外の糖類、環状糖類、糖アルコール類、着色料、顔料、保存料、着香料、矯味剤、結 合剤、鮮度保持剤、界面活性剤、ビルダー、コビルダー、酸化防止剤、漂白剤、増白 剤、分散剤、消泡剤、水軟化剤、紫外線反射剤、紫外線吸収剤などが挙げられる。さ らには、栄養成分、生理活性物質、動 ·植物エキス、酵素、除草剤、カビ防止剤、殺 菌剤、抗生剤、防虫剤、忌避剤などの生物活性物質を配合することも随意である。 [0059] The molded product containing the branched starch derivative of the present invention can be formed into a desired shape such as a film, a sheet, a tube, or a capsule by using, for example, an ordinary plastic molding machine. The molding method is not particularly limited. For example, extrusion molding, injection molding, pressure molding, mold molding, cast molding, blow molding, stamping molding, cutting molding, thermoforming, and film molding methods are used as appropriate. The method can be used. The resulting molded product can also be used as a biodegradable molded product. In the molded product containing the branched starch derivative of the present invention, a water-soluble polysaccharide other than the branched starch derivative, such as starch, a partially decomposed starch product, amylose, or amylope, is used as a polymer material as necessary. Kuching etc. Starch derivatives, esterified, etherified, oxidized and / or cross-linked starch derivatives, punoleran, sodium alginate, agar, pectin, xanthan gum, dextran, carrageenanan, native dielan gum, galatatomannan, chondroitin sulfate Such as mucopolysaccharides, polylactic acid and its derivatives, polyalginic acid and the like can be used in combination. At that time, a plasticizer or a gelling agent can be advantageously added to adjust the plasticity of the molded product. Examples of plasticizers include water and various polyols, for example, polyalcohols such as glycerin and polybutal alcohol, sugar alcohols such as erythritol, xylitole, sonorebitol, multitole, α, a-trehalose, cyclodextrin, international publication WO 02 / Cyclo disclosed in the specification of No. 10361 etc. → (→ 6)-a—D—Dalcoviranosinore-(1 → 3)-a—D Gnorecopyranosinore (1 → 6)-a—D Gnoreco Pyranosinole (1 → 3)-α D Dalcobilanosyl (1 →) cyclic tetrasaccharide (Cyclonigerosylnigelose), cyclic maltosyl maltose, international patent application PCT / JP2005 / 17642 The structure of the cyclo {→ 6) [α D-Darcopyrano Silou (l → 4)] n—a D Darcoviranosil (1 →} (n means 4 or 5) disclosed in the specification Having ring Non-reducing carbohydrates such as sugars, cyclic hexasaccharides, and sugar derivatives of these cyclic oligosaccharides, natural fats and oils such as urea, soybean oil and castor oil, and alkyl esters of organic acids S. Thermosetting resins such as phenol resin, urea resin, melamine resin, epoxy resin, natural rubber, shellac resin, polyethylene resin, polystyrene resin, polyvinyl chloride resin, polypropylene resin, acrylic resin, polyester resin Mix with powder or pellets of thermoplastic polymer material, add emulsifier, heat stabilizer, quality improver, preservative, etc., heat to 150 ° C to 250 ° C, press molding In addition, in addition to the above-mentioned components, this branched starch derivative-containing molded product can also be advantageously made into a biodegradable starch-based plastic molded product. Other inorganic components can be added as appropriate, including talc, titanium dioxide, calcium carbonate, sand, clay, limestone, diatomaceous earth, mica, glass, quartz, alumina, silica, glass, kaolin and ceramics. Organic components include chitin, chitosan, collagen, hive mouth-in, keratin, rosin, dammar, copal, ί powder, cellulose, wood flour, fiber, pulp, lignin, protein and its degradation products, Waxes, fats and oils, lipids, Sugar fatty acid esters, alcohols such as ethanol, saccharides other than the branched starch derivative of the present invention, cyclic saccharides, sugar alcohols, colorants, pigments, preservatives, flavoring agents, flavoring agents, binders, freshness-preserving agents , Surfactants, builders, co-builders, antioxidants, bleaches, brighteners, dispersants, antifoaming agents, water softeners, UV reflectors, UV absorbers and the like. In addition, it is optional to add biologically active substances such as nutrients, physiologically active substances, animal and plant extracts, enzymes, herbicides, fungicides, fungicides, antibiotics, insecticides, repellents, etc. is there.
[0061] 以下、実験により本発明で使用する分岐澱粉についてさらに具体的に説明する。 [0061] Hereinafter, the branched starch used in the present invention will be described more specifically by experiments.
[0062] <実験 1:環状マルトシルマルトース生成酵素の調製〉 <Experiment 1: Preparation of cyclic maltosyl maltose producing enzyme>
実験に先立ち、ァルスロパクター 'グロビホルミス M6 (FERM BP— 8448)を培 養し、培養上清中の環状マルトシルマルトース生成酵素を精製して酵素標品を調製 した。 Prior to the experiment, Alsulopactor 'Globiformis M6 (FERM BP-8448) was cultivated, and a cyclic maltosyl maltose-producing enzyme in the culture supernatant was purified to prepare an enzyme preparation.
[0063] <実験 1— 1 :ァルスロパクター 'グロビホルミス M6の培養〉 [0063] <Experiment 1-1—Cultivation of alsulopactor 'Globiformis M6>
澱粉部分分解物(商品名『パインデッタス # 4』、松谷化学工業株式会社製造) 1. 5 w/v (質量/容量)%、酵母抽出物(商品名『ポリペプトン』、 日本製薬株式会社製 造) 0. 5w/v%、酵母抽出物(商品名『酵母エキス S』、 日本製薬株式会社製造) 0. lw/v%、リン酸二カリウム 0. lw/v%、リン酸一ナトリウム · 2水和物 0. 06w/v% 、硫酸マグネシウム · 7水和物 0. 05w/v%、炭酸カルシウム 0. 3w/v%、及び水か らなる液体培地を、 500ml容三角フラスコ 2本に 100mlずつ入れ、オートクレーブで 121°C、 20分間滅菌し、冷却して、ァルスロバクタ一.グロビホルミス M6 (FERM BP— 8448)を接種し、 27°C、 230rpmで 48時間回転振盪培養したものを種培養と した。容量 30Lのフアーメンターに種培養と同じ組成の液体培地を約 20L入れて、加 熱滅菌、冷却して温度 27°Cとした後、種培養液約 200mlを接種し、温度 27°C、 pH5 . 5乃至 8. 0に保ちつつ、 96時間通気攪拌培養した。培養後、フアーメンターから培 養液を抜き出し、遠心分離(8, 000rpm、 20分間)して菌体を除き、培養上清約 18L を得た。 Partially decomposed starch (trade name “Pinedettas # 4”, manufactured by Matsutani Chemical Co., Ltd.) 1.5 w / v (mass / volume)%, yeast extract (trade name “Polypeptone”, manufactured by Nippon Pharmaceutical Co., Ltd.) 0. 5w / v%, yeast extract (trade name "Yeast Extract S", manufactured by Nippon Pharmaceutical Co., Ltd.) 0. lw / v%, dipotassium phosphate 0. lw / v%, monosodium phosphate · 2 water 100 ml each of two 500 ml Erlenmeyer flasks with a liquid medium consisting of Japanese 0.06 w / v%, magnesium sulfate heptahydrate 0.05 h / v%, calcium carbonate 0.3 w / v%, and water Sterilized in an autoclave at 121 ° C for 20 minutes, cooled, inoculated with ALSU ROBACTA globiformis M6 (FERM BP-8448), and cultured at 27 ° C and 230 rpm for 48 hours with shaking. . Place about 20L of liquid medium with the same composition as the seed culture in a 30L capacity mentor, heat sterilize, cool to 27 ° C, inoculate with about 200ml of seed culture, temperature 27 ° C, pH5 The culture was aerated and stirred for 96 hours while maintaining at 5 to 8.0. After culturing, the culture solution was extracted from the fermenter, centrifuged (8,000 rpm, 20 minutes) to remove the cells, and about 18 L of culture supernatant was obtained.
[0064] 環状マルトシルマルトース生成酵素の酵素活性は、以下の方法で測定した。可溶 性澱粉を濃度 2w/v%となるよう 2mM塩化カルシウムを含む 50mM酢酸緩衝液(p H6. 0)に溶解させ基質液とし、その基質液 0. 5mlに酵素液 0. 5mlを加えて、 40°C で 30分間酵素反応し、その反応液を 10分間、約 100°Cで加熱して反応を停止させ た後、残存可溶性澱粉ゃ夾雑オリゴ糖を分解するために α ダルコシダーゼ(『トラ ンスダルコシダーゼ L「ァマノ」』、天野ェンザィム株式会社製造)を固形物 1グラム当 り 4000単位とダルコアミラーゼ(『ダルコチーム』、ナガセ生化学工業株式会社販売) を固形物 1グラム当り 250単位添加して 50°C、 1時間処理し、その処理液中の環状マ ルトシルマルトース量を、高速液体クロマトグラフィー(以下、「HPLC」と略記する)法 で定量する。環状マルトシルマルトース生成酵素の活性 1単位は、上記の条件下で 1 分間に 1 μモルの環状マルトシルマルトースを生成する酵素量と定義する。なお、 Η PLCは、カラムに『Shodex SUGAR KS— 801』(昭和電工株式会社製造)を用 い、溶離液に水を用いて、カラム温度 60°C、流速 0. 5ml/分の条件で行い、検出は 示差屈折計 RI— 8012 (東ソー株式会社製造)を用いて行った。 [0064] The enzyme activity of the cyclic maltosyl maltose producing enzyme was measured by the following method. Dissolve soluble starch in 50 mM acetate buffer (pH 6.0) containing 2 mM calcium chloride to a concentration of 2 w / v% to make a substrate solution. Add 0.5 ml of enzyme solution to 0.5 ml of the substrate solution. , 40 ° C The reaction solution was heated at about 100 ° C for 10 minutes to stop the reaction, and then α-dalcosidase (“Trans-Dalcosidase L” was used to degrade the remaining soluble starch and contaminating oligosaccharides. "Amano" (manufactured by Amano Enzym Co., Ltd.) 4000 units per gram of solids and darcoamylase ("Dalco Team", sold by Nagase Seikagaku Corporation) 250 units per gram of solids added at 50 ° C Treat for 1 hour and quantify the amount of cyclic maltosyl maltose in the treated solution by high performance liquid chromatography (hereinafter abbreviated as “HPLC”). One unit of cyclic maltosyl maltose producing enzyme activity is defined as the amount of enzyme that produces 1 μmol of cyclic maltosyl maltose per minute under the above conditions. Η The PLC was run using “Shodex SUGAR KS-801” (manufactured by Showa Denko KK) for the column, using water as the eluent, at a column temperature of 60 ° C and a flow rate of 0.5 ml / min. The detection was performed using a differential refractometer RI-8012 (manufactured by Tosoh Corporation).
<実験 1 2:環状マルトシルマルトース生成酵素の精製 > <Experiment 1 2: Purification of cyclic maltosyl maltose producing enzyme>
培養上清のうち、約 9. 2Lに、最終濃度 60%飽和となるように硫安を添加し、 4°C、 24時間放置することにより塩析した。生成した塩析沈殿物を遠心分離(11 , OOOrpm 、 30分間)にて回収し、これを 10mMトリス—塩酸緩衝液 (pH7. 5)に溶解後、同緩 衝液に対して透析し、粗酵素液として約 240mlを得た。この粗酵素液を東ソー株式 会社製『DEAE トヨパール (Toyopearl) 650S』ゲルを用いた陰イオン交換クロ マトグラフィー(ゲル容量 100ml)に供した。環状マルトシルマルトース生成酵素活性 は、 10mMトリス—塩酸緩衝液(ρΗ7· 5)で平衡化した『DEAE トヨパール (Toyo pearl) 650S』ゲルに吸着し、食塩濃度 0Mから 0· 4Mのリニアグラジェントで溶出 させたところ、食塩濃度約 0. 22M付近に溶出した。この活性画分を回収し、終濃度 1Mとなるように硫安を添加して 4°C、 24時間放置した後、遠心分離して不溶物を除 き、東ソー株式会社製『フエ二ルートヨパール(Phenyl—Toyopearl) 650M』ゲル を用いた疎水クロマトグラフィー(ゲル容量 10ml)に供した。環状マルトシルマルトー ス生成酵素活性は、 1M硫安を含む 20mM酢酸緩衝液(pH6. 0)で平衡化した『フ ェニルートヨパール(Phenyl—Toyopearl) 650M』ゲルに吸着し、硫安濃度 1Mか ら 0Mのリニアグラジェントで溶出させたところ、硫安濃度約 0. 1M付近に溶出した。 この精製の各ステップにおける環状マルトシルマルトース生成酵素活性、環状マルト シルマルトース生成酵素比活性及び収率を表 1に示す。 About 9.2 L of the culture supernatant was added ammonium sulfate to a final concentration of 60% saturation, and left to stand at 4 ° C. for 24 hours for salting out. The produced salting-out precipitate was collected by centrifugation (11, OOOrpm, 30 minutes), dissolved in 10 mM Tris-HCl buffer (pH 7.5), dialyzed against the same buffer, and crude enzyme. About 240 ml was obtained as a liquid. This crude enzyme solution was subjected to anion exchange chromatography (gel volume: 100 ml) using “DEAE Toyopearl 650S” gel manufactured by Tosoh Corporation. Cyclic maltosyl maltose-producing enzyme activity is adsorbed on a DEAE Toyo pearl 650S gel equilibrated with 10 mM Tris-HCl buffer (ρ · 7.5), and has a linear gradient from 0 M to 0.4 M salt concentration. Upon elution, it was eluted at a salt concentration of about 0.22M. Collect this active fraction, add ammonium sulfate to a final concentration of 1M and leave it at 4 ° C for 24 hours, then centrifuge to remove insolubles. (Phenyl-Toyopearl) 650M gel was used for hydrophobic chromatography (gel volume 10 ml). Cyclic maltosyl maltogenic enzyme activity is adsorbed on a “Phenyl-Toyopearl 650M” gel equilibrated with 20 mM acetate buffer (pH 6.0) containing 1 M ammonium sulfate. And elution with a linear gradient of 0M, the ammonium sulfate concentration was about 0.1M. Cyclic maltosyl maltose producing enzyme activity, cyclic malt in each step of this purification Table 1 shows the specific activity and yield of sylmaltose-producing enzyme.
[0066] [表 1] [0066] [Table 1]
[0067] 疎水クロマトグラフィー後の環状マルトシルマルトース生成酵素精製標品を 5乃至 2 Ow/v%濃度勾配ポリアクリルアミドゲル電気泳動に供し、酵素標品の純度を検定し たところ、蛋白バンドは単一であり、純度の高い標品であった。 [0067] The purified cyclic maltosyl maltose-producing enzyme preparation after hydrophobic chromatography was subjected to 5 to 2 Ow / v% concentration gradient polyacrylamide gel electrophoresis, and the purity of the enzyme preparation was tested. It was a standard product with high purity.
[0068] <実験 2 :分岐澱粉の調製〉 <Experiment 2: Preparation of Branched Starch>
液化澱粉に環状マルトシルマルトース生成酵素を作用させた際に生成する反応生 成物の構造と物性を調べるため、以下の実験を行った。 In order to investigate the structure and physical properties of the reaction product produced when cyclic maltosyl maltose-forming enzyme was allowed to act on liquefied starch, the following experiment was conducted.
[0069] <実験 2— 1 :酵素反応〉 [0069] <Experiment 2-1: Enzyme reaction>
市販のヮキシ一コーンスターチ(三和澱粉工業株式会社販売) 2, 500gを ImMの 塩化カルシウムを含む水道水 25Lに懸濁し、 2N塩酸にて pH6. 0に調整して濃度 1 0%の澱粉乳を調製した。この澱粉乳に α —アミラーゼ(商品名『ネオスピターゼ PK 2』、ナガセ生化学工業株式会社製)を 20, 000単位添加し、 30分間攪拌した後、連 続液化装置に流速 1L/分で通液した。澱粉乳を連続液化装置にて 100°Cで 25分 間、次いで、 140°Cで 5分間加熱することにより液化澱粉(ヮキシーコーンスターチ液 化液)を調製した。得られた液化液は、活性炭により脱色し、珪藻土濾過した後、減 圧下で濃度 25%まで濃縮した。この濃縮液化液を 5等分し、内、 4つの液化液に実 験 1で得た環状マルトシルマルトース生成酵素精製標品を、ヮキシ一コーンスター液 化液固形物 1グラム当たり 0. 0125、 0. 025、 0. 05又は 0. 1単位の害 U合でカロえ、 5 0°C、 pH6. 0で 24時間作用させた。 100°Cで 10分加熱することにより酵素反応を停 止した後、それぞれの反応液中の環状マルトシルマルトース含量を HPLCにて測定 した。なお、環状マルトシルマルトース生成酵素を作用させていない原料液化澱粉を 対照とした。 2,500 g of commercially available rice cake corn starch (sold by Sanwa Starch Co., Ltd.) is suspended in 25 L of tap water containing ImM calcium chloride, adjusted to pH 6.0 with 2N hydrochloric acid, and 10% starch starch is added. Prepared. Add 20,000 units of α-amylase (trade name “Neospirase PK 2”, manufactured by Nagase Seikagaku Corporation) to this starch milk, stir for 30 minutes, and then pass through the continuous liquefaction device at a flow rate of 1 L / min. did. The starch milk was heated at 100 ° C. for 25 minutes and then at 140 ° C. for 5 minutes in a continuous liquefaction apparatus to prepare liquefied starch (a starchy corn starch liquor). The obtained liquefied liquid was decolorized with activated carbon, filtered through diatomaceous earth, and concentrated under reduced pressure to a concentration of 25%. This concentrated liquefied solution is divided into 5 equal parts, and the cyclic maltosyl maltose-producing enzyme purified sample obtained in Experiment 1 is divided into 4 liquefied solutions by adding 0.0125, 0, 025, 0.05, or 0.1 unit of harm, calories with U, and allowed to act at 50 ° C, pH 6.0 for 24 hours. After stopping the enzyme reaction by heating at 100 ° C for 10 minutes, the cyclic maltosyl maltose content in each reaction solution was measured by HPLC. In addition, the raw material liquefied starch which does not make cyclic maltosyl maltose production enzyme act As a control.
[0070] なお、 HPLCは、『MCIgel CK04SS』(三菱化学株式会社製造)カラムを 2本直 列に連結して用い、溶離液に水を用いて、カラム温度 80°C、流速 0. 4ml/分の条 件で行い、検出は示差屈折計 RI— 8012 (東ソー株式会社製造)を用いて行った。 [0070] HPLC uses “MCIgel CK04SS” (manufactured by Mitsubishi Chemical Corporation) connected in series, using water as the eluent, column temperature of 80 ° C, flow rate of 0.4 ml / The detection was performed using a differential refractometer RI-8012 (manufactured by Tosoh Corporation).
[0071] [表 2] [0071] [Table 2]
[0072] 表 2から明らかなように、各反応液において環状マルトシルマルトース生成酵素の 作用量が多いほど環状マルトシルマルトース含量が増加する傾向が認められた。し 力、しながら、その含量は、今回検討した最大の酵素作用量、ヮキシ一コーンスターチ 液化液の固形分 1グラム当たり 0. 1単位を作用させた場合にお!/、ても約 5 %と僅かで あった。 [0072] As is clear from Table 2, the cyclic maltosyl maltose content tended to increase as the amount of action of the cyclic maltosyl maltose producing enzyme increased in each reaction solution. However, its content is about 5% at the maximum enzyme action amount examined this time, 0.1 unit per gram of solid content of corn corn starch liquefied liquid! There were few.
[0073] <実験 2— 2 :分岐澱粉の精製〉 [0073] <Experiment 2-2: Purification of branched starch>
実験 2— 1で得た各種反応液をそれぞれ濾過し、常法に従って、活性炭で脱色し、 H型及び OH型イオン交換樹脂により脱塩して精製後、エバポレーターで固形分濃 度 20%まで濃縮した。続いて、副生成物として混在する環状マルトシルマルトースを 除去するため、強酸性カチオン交換樹脂(『アンバーライト CR— 1310』、 Na型、オル ガノ株式会社製造)を用いたカラム分画を行なった。樹脂を内径 5. 4cmのジャケット 付きステンレス製カラム 4本に充填し、直列につなぎ樹脂層全長 240cmとした。カラ ム内温度 60°Cに維持しつつ、ヮキシ一コーンスターチ液化液を樹脂に対して 5v/v %加え、これに 60°Cの温水を SV0. 13で流して分画し、溶出液の糖組成を HPLC 法でモニターし、環状マルトシルマルトースを含まない高分子画分を採取した。得ら れた高分子画分は、 25%まで濃縮した後、真空乾燥し、いずれも固形物当たりの収 率 90%以上で各分岐澱粉粉末を得た。これらの分岐澱粉は実験 2— 1と同じ HPLC 分析に供し、環状マルトシルマルトースを含まな!/、ことを確認した。 Each reaction solution obtained in Experiment 2-1 is filtered, decolorized with activated carbon according to conventional methods, desalted with H-type and OH-type ion exchange resins, purified, and concentrated to 20% solid content with an evaporator. did. Subsequently, in order to remove cyclic maltosyl maltose mixed as a by-product, column fractionation using a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Co., Ltd.) was performed. . Resin was packed into four jacketed stainless steel columns with an inner diameter of 5.4 cm and connected in series to a total resin layer length of 240 cm. While maintaining the internal temperature of the column at 60 ° C, add 5% v / v% of corn starch liquefied liquid to the resin, flow it at 60 ° C with SV0. The composition was monitored by HPLC, and a polymer fraction free from cyclic maltosyl maltose was collected. The obtained polymer fraction was concentrated to 25% and then vacuum-dried. Each branched starch powder was obtained at a rate of 90% or more. These branched starches were subjected to the same HPLC analysis as in Experiment 2-1 and confirmed that they did not contain cyclic maltosyl maltose!
[0074] <実験 3 :分岐澱粉の構造分析〉 [0074] <Experiment 3: Structural analysis of branched starch>
実験 2の方法で得た分岐澱粉につき、以下の試験を行い、分岐澱粉の構造を調べ た。 The branched starch obtained by the method of Experiment 2 was subjected to the following test to examine the structure of the branched starch.
[0075] <実験 3— 1:分岐澱粉の分子量分布 0 > [0075] <Experiment 3-1: Molecular weight distribution of branched starch 0>
実験 2の方法で得た分岐澱粉の分子量分布を、ゲル濾過分析により検討した。ゲ ノレ濾過分析は、『TSK— GEL ALPHA— M』カラム(東ソ一株式会社製) 2本を直 列に連結し、溶離液に lOmM酸緩衝液 (pH7. 0)を用いて、カラム温度 40°C、流速 0. 3ml/分の条件で行い、検出は示差屈折計『RI— 8012』 (東ソ一株式会社製)を 用いて行った。分岐澱粉は、 lOmM酸緩衝液(pH7. 0)に溶解し、メンブラン濾過し たものをゲル濾過分析の試料とした。対照として、環状マルトシルマルトース生成酵 素処理前のヮキシ一コーンスターチ液化液を同様に分析した。なお、試料中のグノレ カンの分子量は、分子量測定用プルラン標準品(株式会社林原生物化学研究所販 売)を同様にゲル濾過分析して作成した分子量の検量線に基づき算出した。ゲル濾 過クロマトグラフィーにおける溶出パターンを図 1に示した。なお、以下の図中、 aは対 照(ヮキシーコーンスターチ液化液)であり、 b、 c、 d及び eは、それぞれ液化液の固形 物 1グラム当たり環状マノレ卜シノレマノレ卜ース生成酵素を 0. 0125単位、 0. 025単位、 0. 05単位及び 0. 1単位作用させて得られた分岐澱粉である。以下、ヮキシ一コーン スターチ液化液固形物当たり環状マルトシルマルトース生成酵素を 0. 0125単位、 0 . 025単位、 0. 05単位及び 0. 1単位作用させて得られた分岐澱粉を、それぞれ分 岐澱粉 1、 2、 3及び 4と呼称する。また、分岐澱粉 1、 2、 3及び 4のゲル濾過分析の 溶出パターンは、 4種類の何れの酵素単位で処理した場合も、ほぼ同一のパターン を示したので、図 1には、対照(図 1中の a)及び最大の酵素作用量 (0. 1単位)で処 理した分岐澱粉 4 (図 1中の e)の溶出パターンのみを示す。 The molecular weight distribution of the branched starch obtained by the method of Experiment 2 was examined by gel filtration analysis. Genome filtration analysis was performed by connecting two “TSK-GEL ALPHA-M” columns (manufactured by Tosohichi Co., Ltd.) in series and using lOmM acid buffer (pH 7.0) as the eluent. Detection was performed using a differential refractometer “RI-8012” (manufactured by Tosohichi Corporation) at 40 ° C. under a flow rate of 0.3 ml / min. The branched starch was dissolved in lOmM acid buffer (pH 7.0) and subjected to membrane filtration as a sample for gel filtration analysis. As a control, the oxy-starch liquefied liquor before treatment with the cyclic maltosyl maltose-producing enzyme was similarly analyzed. The molecular weight of gnolecan in the sample was calculated based on a molecular weight calibration curve prepared by gel filtration analysis of a pullulan standard product for molecular weight measurement (sales by Hayashibara Biochemicals, Inc.). The elution pattern in gel filtration chromatography is shown in FIG. In the figure below, “ a” is a control (oxyxy corn starch liquefied liquid), and “b”, “c”, “d”, and “e” each represent a cyclic manoleorenolease producing enzyme per gram of solid in the liquefied liquid. Branched starch obtained by the action of 0125 units, 0.025 units, 0.05 units and 0.1 units. Hereinafter, branched starches obtained by acting 0.0125 units, 0.025 units, 0.05 units and 0.1 units of cyclic maltosyl maltose-producing enzyme per solid of starch corn starch liquefaction are respectively branched. Called starches 1, 2, 3 and 4. In addition, the elution patterns of the gel filtration analysis of branched starches 1, 2, 3, and 4 showed almost the same pattern when treated with any of the four types of enzyme units. Only the elution pattern of branched starch 4 (e in Fig. 1) treated with a) in 1 and the maximum amount of enzyme action (0.1 unit) is shown.
[0076] 図 1から明らかなように、対照(a)のヮキシ一コーンスターチ液化液は、ゲル濾過ク 口マトグラフィ一において、 1つのピークを示した。このピークに含まれるグルカンの重 量平均分子量は検量線のデータから 1. 1 X 106ダルトンと算出された。ヮキシーコー ンスターチ液化液に環状マルトシルマルトース生成酵素をヮキシ一コーンスターチ液 化液の固形分 1グラム当たり 0. 1単位作用させて得られた分岐澱粉 4 (図 1中の e)の ゲル濾過クロマトグラフィーにおける溶出パターンは、対照(a)のそれと大差なぐ環 状マルトシルマルトース生成酵素を作用させても、その分子量分布に大きな変化が 生じていないことが判明した。 [0076] As is apparent from FIG. 1, the oxy-starch liquefied liquid of the control (a) showed one peak in the gel filtration chromatography. The weight average molecular weight of glucan contained in this peak was calculated to be 1.1 × 10 6 dalton from the calibration curve data.ヮ Kishiko Elution of branched starch 4 (e in Fig. 1) by gel filtration chromatography by reacting cyclic maltosyl maltose-producing enzyme with 0.1 unit per gram of solid content of corn starch liquefied liquid in starch starch liquefied liquid It was found that even when a cyclic maltosyl maltose producing enzyme, which is significantly different from that of the control (a), was allowed to act on the pattern, the molecular weight distribution did not change significantly.
[0077] <実験 3— 2:分岐澱粉の加水分解率〉 [0077] <Experiment 3-2: Hydrolysis rate of branched starch>
実験 2— 2で得た上記 4種の分岐澱粉 1、 2、 3及び 4、又は、対照のヮキシ一コーン スターチ液化液の還元力を測定した。各試料の全糖量をアンスロン 硫酸法により、 また、還元糖量を改良パーク'ジョンソン法(檜作ら、『カーボハイドレート リサーチ( Carbohydrate Research)』、第 94巻、 205頁乃至 213頁(1981年)を参照)によ り定量し、全糖量中に占める還元糖量の割合(%)を意味する加水分解率を、次式 加水分解率(%) = (還元糖量/全糖量) X 100 にて算出した。結果を表 3に示す。 The reducing power of the four branched starches 1, 2, 3, and 4 obtained in Experiment 2-2 or the control oxy-starch liquefied liquor was measured. The total sugar content of each sample was determined by the anthrone-sulfuric acid method, and the reduced sugar content was improved by the Park 'Johnson method (Takusaku et al., “Carbohydrate Research”, vol. 94, pages 205-213 (1981). ))), And the hydrolysis rate, which means the ratio (%) of the reducing sugar amount in the total sugar amount, is expressed by the following formula: hydrolysis rate (%) = (reducing sugar amount / total sugar amount) Calculated with X100. The results are shown in Table 3.
[0078] [表 3] [0078] [Table 3]
[0079] 表 3から明らかなように、環状マルトシルマルトース生成酵素の作用量がヮキシーコ ーンスターチ液化液固形物 1グラム当たり 0. 1単位と最も多い分岐澱粉においても、 対照のヮキシ一コーンスターチ液化液と比較して加水分解率の増加は僅か約 0. 5% であり、環状マルトシルマルトース生成酵素の反応によって起こる加水分解は、ほと んど無視できる程度であった。 [0079] As is apparent from Table 3, the amount of action of the cyclic maltosyl maltose-producing enzyme is 0.1% per gram of xylocon starch liquefied solid, and the highest amount of branched starch is 0.1 unit per gram. In comparison, the increase in hydrolysis rate was only about 0.5%, and hydrolysis caused by the reaction of cyclic maltosyl maltose producing enzyme was almost negligible.
[0080] <実験 3— 3:分岐澱粉のメチル化分析〉 [0080] <Experiment 3-3: Methylation analysis of branched starch>
実験 2— 2で得た上記 4種の分岐澱粉 1、 2、 3及び 4、又は対照のヮキシ一コーンス ターチ液化液について、構成糖であるグルコースの結合様式を調べるため、常法に 従いメチル化した後、酸により加水分解し、続いて還元、ァセチル化し、得られた部 分メチル—ァセチルダルシトール (以下、「部分メチル化物」と略称することがある。 ) をガスクロマトグラフィー法(以下、「GLC」と略称する。)にて分析し、部分メチル化物 の組成を調べた。結果を表 4に示す。 In order to examine the binding mode of glucose, which is a constituent sugar, for the above four branched starches 1, 2, 3, and 4 obtained in Experiment 2-2, or the control oxy corn starch liquefied liquid, a conventional method was used. Accordingly, after methylation, hydrolysis with an acid, followed by reduction and acetylation, and the resulting partial methyl-acetylylditol (hereinafter sometimes referred to as “partially methylated product”) is gas chromatographed. The composition of the partially methylated product was examined by a graphic method (hereinafter abbreviated as “GLC”). The results are shown in Table 4.
[表 4] [Table 4]
4 トリメチル化物が全く検出されないことから、他のグルコースと 1位及び 6位で結合 しているグルコース残基が存在しないと考えられる。一方、環状マルトシルマルトース 生成酵素を作用させて得られた分岐澱粉では、 2, 3, 4 トリメチル化物が検出され 、酵素の作用量が多くなるにつれて、その割合が増加した。この結果は、酵素の作用 量が多くなるにつれて、グルコース残基の 6位に他のグルコース力 位で結合した構 造、すなわち、分岐構造が増加することを物語っている。加えて、 2, 3 ジメチル化 物の割合も増加傾向にあることから、 1位、 4位及び 6位で他のグルコースと結合して いるグルコース残基も僅かに増加していると考えられた。このことは、環状マルトシル マルトース生成酵素の作用による 6 a マルトシル転移が、基質澱粉の非還元末 端グルコース残基の 6位だけでなぐ澱粉を構成するグルコース鎖の内部に位置する グルコース残基の 6位に対しても起こることを示唆している。 4 Since no trimethylated product is detected, it is considered that there is no glucose residue bonded to other glucose at the 1- and 6-positions. On the other hand, 2, 3, 4 trimethylated products were detected in the branched starch obtained by the action of cyclic maltosyl maltose-producing enzyme, and the ratio increased as the amount of action of the enzyme increased. This result indicates that as the amount of action of the enzyme increases, the structure in which the glucose residue is bonded to the 6-position of the glucose residue by another glucose force, that is, the branched structure increases. In addition, since the ratio of 2,3 dimethyl compounds is also increasing, the glucose residues bound to other glucose at the 1st, 4th and 6th positions are thought to have increased slightly. . This is because the 6a maltosyl transfer due to the action of cyclic maltosyl maltose synthase is 6% of the glucose residues located inside the glucose chain that constitutes the starch consisting only of the 6th position of the non-reducing terminal glucose residue of the substrate starch. It also suggests that it happens to the place.
[0083] <実験 3— 4 :分岐澱粉のプルラナーゼ消化における生成物〉 [0083] <Experiment 3-4: Products in digestion of branched starch with pullulanase>
実験 2— 2の方法で得た上記 4種の分岐澱粉 1、 2、 3及び 4、又は、対照のヮキシ一 コーンスターチ液化液について分岐構造を調べる目的で、澱粉の α— 1 , 6結合を 特異的に加水分解するプルラナーゼ(EC 3. 2. 1. 41 )を作用させ、それぞれのプ ルラナ一ゼ消化物の糖組成を調べた。 In order to investigate the branched structure of the above four branched starches 1, 2, 3 and 4 obtained by the method of Experiment 2-2, or the control starch corn corn liquefaction solution, the α -1 and 6 bonds of starch were specifically identified. Hydrolyzed pullulanase (EC 3.2.1.41) was allowed to act, and the sugar composition of each of the prananese digests was examined.
[0084] 実験 2— 2の方法で得た 4種の分岐澱粉又は対照のヮキシ一コーンスターチ液化 液を、終濃度 lw/v%になるよう脱イオン水に溶解し、酢酸緩衝液 (pH6. 0)を終濃 度 20mMになるよう加えた後、基質固形分 1グラム当たり 20単位のプルラナーゼ(試 薬結晶品、株式会社林原生物化学研究所製造)を加え、 40°Cで 24時間反応させた 。反応後、 100°C、 10分間の加熱処理を行い、プルラナーゼを失活させた後、反応 液の糖組成を実験 2と同じ HPLC法にて測定した。結果を表 5に示す。また、表 5に おける対照のヮキシ一コーンスターチ液化液と分岐澱粉 3 (環状マルトシルマルトー ス生成酵素の作用量: 0. 05単位/ g ヮキシ一コーンスターチ液化液)の結果を、 グルコースの重合度を横軸とし、プルラナーゼ消化物中の含量(%)を縦軸とした図 に表したものを図 2に示す。なお、図 2中の符号 a及び dは、それぞれ対照のヮキシ一 コーンスターチ液化液及び分岐澱粉 3を意味する。 [0084] The four branched starches obtained by the method of Experiment 2-2 or the control oxy-starch liquefied liquor were dissolved in deionized water to a final concentration of lw / v%, and acetate buffer (pH 6.0) was obtained. ) Was added to a final concentration of 20 mM, then 20 units of pullulanase (reagent crystal product, manufactured by Hayashibara Biochemical Laboratories Co., Ltd.) was added per gram of substrate solids, and reacted at 40 ° C for 24 hours. . After the reaction, heat treatment was performed at 100 ° C. for 10 minutes to inactivate pullulanase, and then the sugar composition of the reaction solution was measured by the same HPLC method as in Experiment 2. The results are shown in Table 5. In addition, the results of the control xy corn starch liquefied liquid and branched starch 3 (the amount of cyclic maltosyl maltose producing enzyme: 0.05 units / g oxy corn starch liquefied liquid) in Table 5 are shown as the degree of glucose polymerization. Figure 2 shows the graph with the horizontal axis and the content (%) in the digest of pullulanase on the vertical axis. The symbols a and d in FIG. 2 mean the control starch corn liquefied liquor and the branched starch 3, respectively.
[0085] [表 5] [0085] [Table 5]
[0086] 表 5及び図 2の結果から明らかなように、対照のヮキシ一コーンスターチ液化液の場 合、 DP6以上のマルトオリゴ糖が生成し、 DP5以下のマルトオリゴ糖は認められない のに対して、環状マルトシルマルトース生成酵素を作用させて調製した本発明で使 用する分岐澱粉では、プルラナーゼ消化物中の DP5以下のマルトオリゴ糖、とりわけ 、マルトース(DP2)及びマルトテトラオース(DP4)が顕著に増加していた。この結果 から、環状マルトシルマルトース生成酵素の作用によって、 6— α マルトシル分岐 構造及び/又は 6 a マルトテトラオシル分岐構造を有する新たな分岐澱粉が生 成していることが判明した。 [0086] As is apparent from the results in Table 5 and FIG. 2, in the case of the control oxy-corn starch liquefied liquid, malto-oligosaccharides of DP6 or more were produced, whereas malto-oligosaccharides of DP5 or less were not recognized. In the branched starch used in the present invention prepared by the action of a cyclic maltosyl maltose-producing enzyme, malto-oligosaccharides of DP5 or less, particularly maltose (DP2) and maltotetraose (DP4) in the digest of pullulanase are significantly increased. Was. From these results, it was found that a new branched starch having a 6-α maltosyl branched structure and / or a 6a maltotetraosyl branched structure was generated by the action of the cyclic maltosyl maltose-producing enzyme.
[0087] <実験 3— 5 :分岐澱粉の /3—アミラーゼ分解限度( /3—アミ口リシス) > [0087] <Experiment 3-5: Degradation limit of / 3-amylase in branched starch (/ 3-amylase lysis)>
実験 2— 2で得た上記 4種の分岐澱粉 1、 2、 3及び 4、又は、対照のヮキシ一コーン スターチ液化液をそれぞれ終濃度 lw/v%、酢酸緩衝液 (pH5. 5)を終濃度 20m Mになるよう調製した基質溶液に、固形物 l g当たり 100単位の /3—アミラーゼ(大豆 由来、ナガセ生化学工業製造)を加え、 50°Cで 24時間作用させ、 100°Cで 10分間 熱処理して酵素反応を停止した。なお、 /3—アミラーゼの活性 1単位は、濃度 1 %の 可溶性澱粉を基質とし、 pH5. 5、 40°Cの条件下で 1分間に l molのマルトースに 相当する還元力を生成する酵素量と定義した。各分岐澱粉及び対照のヮキシーコー ンスターチ液化液の /3—アミラーゼ消化物中のマルトースと /3—アミラーゼで分解さ れない/ 3—リミットデキストリンの含量を実験 1と同じ HPLC条件にて測定した。結果 を表 6に示す。 The above four types of branched starch 1, 2, 3 and 4 obtained in Experiment 2-2, or the control xy-corn starch liquefaction solution were each finished at lw / v% and acetate buffer (pH 5.5). Add 100 units of / 3-amylase (from soybeans, manufactured by Nagase Seikagaku Corporation) to lg solids to a substrate solution prepared to a concentration of 20 mM, and let it act at 50 ° C for 24 hours. The enzyme reaction was stopped by heat treatment for a minute. The amount of enzyme that produces a reducing power equivalent to 1 mol of maltose per minute under the condition of pH 5.5 and 40 ° C, with 1 unit of soluble starch as the substrate. It was defined as The content of maltose and / 3-amylase that was not degraded by / 3-amylase in the / 3-amylase digest of each branched starch and control oxy-cone starch liquefaction solution was measured under the same HPLC conditions as in Experiment 1. The results are shown in Table 6.
[0088] [表 6] [0088] [Table 6]
表 6の結果から明らかなように、分岐澱粉は、作用させた環状マルトシルマルトース 生成酵素の量が多いほど、 /3—アミラーゼ消化により生成するマルトースの含量が低 い値を示し、逆に /3—リミットデキストリンの含量は高い値を示した。 β—アミラーゼは 澱粉を非還元末端からマルトース単位で加水分解し、 α - 1 , 6結合による分岐点の 手前で加水分解反応を停止する酵素であることから、上記結果は、環状マルトシノレ マルトース生成酵素がヮキシ一コーンスターチ液化液に作用し、その α—1 , 6マルト シル転移により分岐構造が形成され、環状マルトシルマルトース生成酵素の作用量 が多いほど分岐澱粉における分岐構造の割合も増加する(分岐が密になる)ことを物 語っている。 As is clear from the results in Table 6, the content of maltose produced by digestion of 3-3-amylase in the branched starch increases with the amount of cyclic maltosyl maltose-forming enzyme that is acted on. On the contrary, the content of / 3-limit dextrin was high. β-Amylase is an enzyme that hydrolyzes starch in maltose units from the non-reducing end and stops the hydrolysis reaction just before the branching point due to α-1, 6 bond. Acts on the liquefied liquor of corn starch and forms a branched structure due to its α-1,6 maltosyl transition, and the greater the amount of cyclic maltosyl maltose producing enzyme, the greater the proportion of branched structure in the branched starch (branch structure). Talking about becoming dense).
[0090] <実験 3— 6 :分岐澱粉のヨウ素呈色〉 [0090] <Experiment 3-6: Iodine coloration of branched starch>
実験 2— 2で得た上記 4種の分岐澱粉 1、 2、 3及び 4、又は、対照のヮキシ一コーン スターチ液化液を、脱イオン水にそれぞれ濃度 0· 15%になるよう溶解し、この溶液 0 . 5mlに 0. 02N硫酸を 10ml、 0. INヨウ素一ヨウ化カリウム溶液を 0· 5ml添加し、 2 5°Cで 25分間放置した後、 450乃至 700nmの範囲でヨウ素—澱粉複合体の吸収ス ベクトルを測定した。結果を図 3に示す。なお、図 3中の符号 a、 b、 c、 d及び eは、実 験 3 1、図 1で述べたものと同様である。図 3の結果から明らかなように、環状マルト シルマルトース生成酵素の作用量が多い分岐澱粉ほど全体として吸光度が低力、つた 。最大吸収波長はおよそ 520nmで各試料間に差は認められな力、つた。実験 3— 2の 結果から、環状マルトシルマルトース生成酵素の作用による加水分解はほとんど認め られな力、つたにもかかわらず、環状マルトシルマルトース生成酵素の作用量が多い分 岐澱粉ほど吸光度が低い理由として、環状マルトシルマルトース生成酵素の作用量 が多い分岐澱粉ほどヨウ素と複合体を形成する澱粉の直鎖構造の存在比が低下し、 澱粉へのヨウ素の結合量が低下したものと考えられた。 The above four types of branched starch 1, 2, 3 and 4 obtained in Experiment 2-2, or the control oxy-starch liquefied liquor was dissolved in deionized water to a concentration of 0-15%. Add 0.5 ml of 0.02N sulfuric acid to 0.5 ml of solution, 0.5 ml of 0.1 N potassium monoiodide solution, leave at 25 ° C for 25 minutes, and then add iodine-starch complex in the range of 450 to 700 nm. The absorption vector was measured. The results are shown in Figure 3. The symbols a, b, c, d, and e in FIG. 3 are the same as those described in Experiment 31 and FIG. As is apparent from the results in FIG. 3, the branched starch having a larger amount of cyclic maltosyl maltose producing enzyme has a lower absorbance as a whole. The maximum absorption wavelength was about 520 nm, and no difference was observed between the samples. From the results of Experiment 3-2, hydrolysis due to the action of cyclic maltosyl maltose producing enzyme is hardly observed, but despite this, branch starch with a large amount of cyclic maltosyl maltose producing enzyme has lower absorbance. The reason for this is thought that the branched starch having a larger amount of cyclic maltosyl maltose-producing enzyme has a lower abundance ratio of the linear structure of starch that forms a complex with iodine, and the amount of iodine bound to the starch has decreased. It was.
[0091] 実験 3の結果から、液化澱粉 (ヮキシーコーンスターチ液化液)に環状マルトシルマ ノレトース生成酵素を作用させて得られる分岐澱粉は、 6 a マルトシル分岐構造 及び/又は 6 a マルトテトラオシル分岐構造を有する新規な分岐澱粉であること が判明した。本発明で使用する分岐澱粉の構造を示す模式図を液化澱粉 (ヮキシー コーンスターチ液化液)のそれとともに図 4に示す。図 4中、 A及び Bは、それぞれ液 化澱粉 (ヮキシーコーンスターチ液化液)及び本発明で使用する分岐澱粉の模式図 である。なお、図 4に示す模式図において、符号 1、 2及び 3はそれぞれ、液化澱粉( ヮキシ一コーンスターチ液化液)における、グルコースが《—1 , 4結合で連なった直 鎖状構造 (アミロース構造)、 α - 1 , 6結合により前記直鎖状構造が分岐した部位、 及び還元末端グルコースを意味し、また、符号 4及び 5は、本発明で使用する分岐澱 粉における 6 a マルトシル分岐構造及び 6 a マルトテトラオシル分岐構造を 意味している。 [0091] Based on the results of Experiment 3, the branched starch obtained by reacting liquefied starch (Luxi corn starch liquefied liquid) with a cyclic maltosyl manreose-producing enzyme has 6 a maltosyl branched structure and / or 6 a maltotetraosyl branched structure. It was found to be a novel branched starch having A schematic diagram showing the structure of the branched starch used in the present invention is shown in FIG. 4 together with that of the liquefied starch (oxyl corn starch liquefied liquid). In FIG. 4, A and B are schematic diagrams of a liquefied starch (a liquefied liquid of starch corn starch) and a branched starch used in the present invention, respectively. In the schematic diagram shown in FIG. 4, reference numerals 1, 2 and 3 denote liquefied starch ( In the case of glucose (corn corn starch liquefied liquid), the straight chain structure (amylose structure) in which glucose is linked by -1,4 bonds, the site where the straight chain structure is branched by α-1,6 bonds, and the reducing end glucose The symbols 4 and 5 mean 6a maltosyl branched structure and 6a maltotetraosyl branched structure in the branched starch used in the present invention.
[0092] <実験 4 :分岐澱粉の耐老化性〉 [0092] <Experiment 4: Aging resistance of branched starch>
実験 2の方法で得た上記 4種類の分岐澱粉 1、 2、 3及び 4、又は、対照のヮキシ一 コーンスターチ液化液について、耐老化性を検討した。濃度 25%になるよう水に加 熱-溶解した各試料をガラス製試験管に分注し、密閉状態で、温度 5°Cで 10日間冷 蔵保存した後、澱粉の老化の程度を観察した。結果を図 5に示す。なお、図 5中の符 号 a、 b、 c、 d及び eは、実験 3 1及び図 1で述べたものと同様である。図 5の結果か ら明らかなように、対照のヮキシ一コーンスターチ液化液(a)は上記保存条件下にお いて白濁し、さらに一部固化も生じており、澱粉の老化が顕著であった。一方、環状 マルトシルマルトース生成酵素を作用させて調製した分岐澱粉 (b〜e)は、いずれも 透明な溶液状態を維持しており、 6 - a マルトシル分岐構造及び/又は 6 a マルトテトラオシル分岐構造を有する本発明で使用する分岐澱粉は、顕著な耐老化 性を有していることが判明した。 The aging resistance of the above four types of branched starches 1, 2, 3, and 4 obtained by the method of Experiment 2 or the control coconut corn starch liquefied liquid was examined. Each sample, heated and dissolved in water to a concentration of 25%, was dispensed into glass test tubes, stored in a sealed state at 10 ° C for 10 days, and the degree of starch aging was observed. . The results are shown in FIG. The symbols a, b, c, d, and e in FIG. 5 are the same as those described in Experiment 31 and FIG. As is clear from the results of FIG. 5, the control oxy-starch liquefied liquid (a) became cloudy under the above-mentioned storage conditions, and partly solidified, and starch aging was remarkable. On the other hand, all of the branched starches (b to e) prepared by the action of cyclic maltosyl maltose-producing enzyme maintain a transparent solution state. 6-a maltosyl branched structure and / or 6a maltotetraosyl It has been found that the branched starch used in the present invention having a branched structure has remarkable aging resistance.
[0093] <分岐澱粉の製造例 1 > [0093] <Production Example 1 of Branched Starch>
ヮキシ一コーンスターチ(三和澱粉工業株式会社製造)を水道水に懸濁し、これに 最終濃度 ImMとなるように塩化カルシウムを加え、 pH6. 0に調整して濃度約 10% の澱粉乳を調製した。この澱粉乳に耐熱性 α—アミラーゼ(商品名『スピターゼ HS』 、ナガセ生化学工業株式会社販売)を澱粉固形物 1グラム当たり 0. 05mg添加し、 3 0分間攪拌した後、連続液化装置に流速 1L/分で通液した。澱粉乳を連続液化装 置にて 100°Cで 25分間、次いで、 140°Cで 5分間加熱して液化澱粉を調製した。次 いで、この液化澱粉溶液減圧下で濃縮し、濃度約 25%の液化澱粉溶液とした後、実 験 1の方法で得た環状マルトシルマルトース生成酵素精製標品を澱粉固形物 1ダラ ム当り 0. 1単位になるように加え、 pH6. 0、温度 50°Cで 20時間反応させた。 100°C 、 20分間の熱処理により酵素反応を停止させた後、冷却し、濾過して得られる濾液を 、常法に従って、活性炭で脱色し、珪藻土濾過し、濃度約 25%の分岐澱粉溶液を固 形物当たり収率約 90%で得た。この分岐澱粉含有溶液を、パルス燃焼式乾燥システ ム PULCO (パルテック株式会社販売)にて脱水、乾燥し粉末化した。なお、得られた 分岐澱粉のプルラナーゼ消化物は、マルトースを 3· 7%、マルトテトラオースを 1 · 7 %含有していた。また、得られた分岐澱粉の部分メチル化物は、 2, 3, 4—トリメチル 化物を 8. 2%含有していた。本品は、固形物当たり、 96. 7%の分岐澱粉及び 3. 3 %の環状マルトシルマルトースを含有していた。本品は、分岐澱粉誘導体の製造に 利用できる。 ヮ Kishi corn starch (manufactured by Sanwa Starch Co., Ltd.) was suspended in tap water, and calcium chloride was added to this so that the final concentration was ImM, and adjusted to pH 6.0 to prepare starch milk with a concentration of about 10%. . Add 0.05 mg of heat-resistant α-amylase (trade name “Spitase HS”, sold by Nagase Seikagaku Corporation) to this starch milk per gram of starch solid, stir for 30 minutes, and then add it to the continuous liquefaction equipment. The liquid was passed at 1 L / min. Starch milk was heated in a continuous liquefaction device at 100 ° C for 25 minutes and then at 140 ° C for 5 minutes to prepare liquefied starch. Next, after concentrating the liquefied starch solution under reduced pressure to obtain a liquefied starch solution having a concentration of about 25%, the purified product of cyclic maltosyl maltose-producing enzyme obtained by the method of Experiment 1 was used per 1 starch of the solid starch. 0.1 unit was added, and the mixture was reacted at pH 6.0 and a temperature of 50 ° C for 20 hours. Stop the enzyme reaction by heat treatment at 100 ° C for 20 minutes, then cool and filter the filtrate. According to a conventional method, the product was decolorized with activated carbon and filtered through diatomaceous earth to obtain a branched starch solution having a concentration of about 25% with a yield of about 90% per solid. This branched starch-containing solution was dehydrated with a pulse combustion drying system PULCO (sold by Partec Co., Ltd.), dried and powdered. The resulting branched starch pullulanase digestion contained 3.7% maltose and 1.7% maltotetraose. Further, the partially methylated product of the obtained branched starch contained 8.2% of 2,3,4-trimethylated product. This product contained 96.7% branched starch and 3.3% cyclic maltosyl maltose per solid. This product can be used for the production of branched starch derivatives.
[0094] <分岐澱粉の製造例 2〉 [0094] <Production Example 2 of Branched Starch>
分岐澱粉の製造例 1で得た溶液状の分岐澱粉を濾過し、常法に従って、活性炭で 脱色し、 H型及び OH型イオン交換樹脂により脱塩して精製後、エバポレーターで固 形分濃度 20%まで濃縮した。続いて、強酸性カチオン交換樹脂(『アンバーライト CR — 1310』、 Na型、オルガノ株式会社製造)を用いたカラム分画に供し、副生成物とし て混在する環状マルトシルマルトースを除去した。分画は、樹脂を内径 5. 4cmのジ ャケット付きステンレス製カラム 4本に充填し、直列につなぎ樹脂層全長 240cmとした カラムを用い、カラム内温度 60°Cに維持しつつ、澱粉溶液を樹脂に対して 5v/v% 加え、これに 60°Cの温水を SV0. 13で流す条件にて行った。環状マルトシルマルト ースを含まない高分子画分を採取し、 25%まで濃縮した後、パルス燃焼式乾燥シス テム PULCO (パルテック株式会社販売)にて脱水、乾燥し粉末化した。この操作に より、水分約を 10%含有し、吸湿性が少なぐ粒度特性の優れた分岐澱粉粉末が得 られた。本品は、分岐澱粉誘導体の製造に有利に利用できる。 Branched starch production example 1 The solution-like branched starch obtained in Example 1 is filtered, decolorized with activated carbon according to a conventional method, desalted with H-type and OH-type ion exchange resins and purified, and then solid content concentration with an evaporator 20 Concentrated to%. Subsequently, it was subjected to column fractionation using a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Corporation) to remove cyclic maltosyl maltose mixed as a by-product. For fractionation, the resin was packed into four stainless steel columns with an inner diameter of 5.4 cm and connected in series with a resin layer with a total length of 240 cm, and the starch solution was maintained while maintaining the internal temperature at 60 ° C. 5v / v% was added to the resin, and 60 ° C hot water was added under conditions of SV0.13. A polymer fraction not containing cyclic maltosyl maltose was collected, concentrated to 25%, dehydrated with a pulse combustion drying system PULCO (sold by Partec Co., Ltd.), dried and powdered. By this operation, a branched starch powder containing about 10% of water and having a low hygroscopic property and excellent particle size characteristics was obtained. This product can be advantageously used for the production of branched starch derivatives.
[0095] <分岐澱粉の製造例 3〉 [0095] <Production Example 3 of Branched Starch>
市販の澱粉部分分解物(商品名『パインデックス # 100』、松谷化学工業株式会社 販売)を濃度約 30% (w/v)水溶液とし、終濃度 ImMとなるように塩化カルシウムを 加え、 pH6. 0に調整した。これに実験 1の方法で得た環状マルトシルマルトース生 成酵素精製標品を基質固形物 1グラム当り 1単位加え、 40°Cで 48時間反応させた後 、 100°Cに加熱し 10分保持して反応を停止させた。反応液を、常法に従って、活性 炭で脱色し、珪藻土濾過して精製し、更に、濃縮して濃度 30%の分岐澱粉部分分 解物溶液を固形物当たり収率約 90%で得た。この分岐澱粉部分分解物含有溶液を ノ ルス燃焼式乾燥システム PULCO (パルテック株式会社販売)にて脱水、乾燥し粉 末化した。本品は、固形物当たり、グルコース重合度 7以上の分岐澱粉部分分解物 9 0. 8%、グルコース重合度 1乃至 6のマルトオリゴ糖 6. 7%、及び環状マルトシルマ ノレトースを 2. 5%含有していた。本品は、分岐澱粉誘導体の製造に利用できる。 A commercially available starch partial degradation product (trade name “Paindex # 100”, sold by Matsutani Chemical Industry Co., Ltd.) is made into an aqueous solution with a concentration of about 30% (w / v), and calcium chloride is added to a final concentration of ImM, and pH 6. Adjusted to 0. To this, add 1 unit of purified cyclic maltosyl maltose-producing enzyme obtained in the method of Experiment 1 per gram of substrate solid, react at 40 ° C for 48 hours, then heat to 100 ° C and hold for 10 minutes The reaction was stopped. The reaction solution is decolorized with activated charcoal according to a conventional method, purified by diatomaceous earth filtration, and further concentrated to obtain a 30% concentrated branched starch portion. A digest solution was obtained with a yield of about 90% per solid. This branched starch partial decomposition product-containing solution was dehydrated and dried into a powder by using a Norus combustion drying system PULCO (sold by Partec Co., Ltd.). This product contains 90.8% partially degraded starch having a degree of glucose polymerization of 7 or more, 6.7% maltooligosaccharides having a degree of glucose polymerization of 1 to 6, and 2.5% cyclic maltosyl manoleose per solid. It was. This product can be used for the production of branched starch derivatives.
[0096] なお、原料の澱粉部分分解物をプルラナーゼ消化したところ、生成するアミロース の老化により不溶化したのに対し、本品のプルラナーゼ消化物は、耐老化性を示し 清澄な溶液を維持しており、マルトースを 26· 3%、マルトテトラオースを 15· 4%含 有していた。 [0096] When the raw starch partial degradation product was digested with pullulanase, it was insolubilized due to aging of the produced amylose, whereas this product pullulanase digested product exhibited aging resistance and maintained a clear solution. It contained 26.3% of maltose and 15.4% of maltotetraose.
[0097] <分岐澱粉の製造例 4〉 <Production Example 4 of Branched Starch>
環状マルトシルマルトース生成酵素を作用させるに際し、基質固形物 1グラム当たり 2, 500単位のイソアミラーゼを作用させた以外は実施例 3と同様に反応し、常法に 従って、活性炭で脱色し、珪藻土濾過して精製し、更に、濃縮して濃度 30%の分岐 澱粉部分分解物溶液を固形物当たり収率約 90%で得た。この分岐澱粉部分加水分 解物含有溶液を、ノ ルス燃焼式乾燥システム PULCO (パルテック株式会社販売)に て脱水、乾燥し粉末化した。本品は、固形物当たり、グルコース重合度 7以上の分岐 澱粉部分分解物 69. 6%、グルコース重合度 1乃至 6のマルトオリゴ糖 27. 3%、及び 環状マルトシルマルトースを 3. 1 %含有していた。本品は、分岐澱粉誘導体の製造 に利用できる。 When the cyclic maltosyl maltose producing enzyme was allowed to react, it was reacted in the same manner as in Example 3 except that 2,500 units of isoamylase was allowed to act per gram of substrate solids. The solution was purified by filtration, and further concentrated to obtain a branched starch partial degradation product solution having a concentration of 30% in a yield of about 90% per solid. This branched starch partial hydrolyzate-containing solution was dehydrated, dried and powdered with a Norus combustion drying system PULCO (sold by Partec Co., Ltd.). This product contains 69.6% of partially degraded starch with a degree of glucose polymerization of 7 or more, 27.3% of maltooligosaccharides with a degree of glucose polymerization of 1 to 6, and 3.1% of cyclic maltosyl maltose per solid. It was. This product can be used to produce branched starch derivatives.
[0098] なお、本品のプルラナーゼ消化物はマルトースを 41 · 5%、マルトテトラオースを 26 . 2%含有する清澄な溶液であった。本品のプルラナーゼ消化物におけるマルトース 及びマルトテトラオース含量を実施例 3で得た分岐澱粉部分分解物のプルラナーゼ 消化物のそれと比較すると、約 1. 5倍程度高い値を示した。このことは、イソアミラー ゼによりグノレコース重合度の大きい分岐を加水分解しつつ、環状マルトシノレマルトー ス生成酵素を作用させると、 6 - a マルトシル分岐構造及び/又は 6 a マルト テトラオシル分岐構造の数を増加させることができることを示唆している。 [0098] The pullulanase digest of this product was a clear solution containing 41.5% maltose and 26.2% maltotetraose. The maltose and maltotetraose content in the pullulanase digest of this product was about 1.5 times higher than that of the partially digested product of the branched starch obtained in Example 3. This indicates that the number of 6-a maltosyl branch structures and / or 6a maltotetraosyl branch structures increases when hydrolyzing a branch with a high degree of polymerization of gnolecose by isoamylase and allowing the action of a cyclic maltosinole maltose-producing enzyme. Suggests that you can.
[0099] <分岐澱粉の製造例 5 > [0099] <Example 5 of production of branched starch>
分岐澱粉の製造例 4で得た溶液状の分岐澱粉部分分解物を濾過し、常法に従つ て、活性炭で脱色し、 H型及び OH型イオン交換樹脂により脱塩して精製後、エバポ レーターで固形分濃度 20%まで濃縮した。続いて、強酸性カチオン交換樹脂 (『アン バーライト CR— 1310』、 Na型、オルガノ株式会社製造)を用いたカラム分画に供し、 混在する環状マルトシルマルトースを含むオリゴ糖を除去した。分画は、樹脂を内径 5. 4cmのジャケット付きステンレス製カラム 4本に充填し、直列につなぎ樹脂層全長 240cmとしたカラムを用い、カラム内温度 60°Cに維持しつつ、澱粉溶液を樹脂に対 して 5v/v%加え、これに 60°Cの温水を SV0. 13で流す条件にて行った。オリゴ糖 を含まない高分子画分を採取し、 25%まで濃縮した後、ノ ルス燃焼式乾燥システム PULCO (パルテック株式会社販売)にて脱水、乾燥し粉末化した。この操作により、 吸湿性が少なぐ粒度特性の優れた分岐澱粉粉末が得られた。本品は、分岐澱粉誘 導体の製造に有利に利用できる。 Branched starch production example 4 The solution-like branched starch partial degradation product obtained in Example 4 was filtered and subjected to conventional methods. After decolorization with activated carbon, desalting with H-type and OH-type ion exchange resins and purification, the mixture was concentrated to an solid content of 20% with an evaporator. Subsequently, it was subjected to column fractionation using a strongly acidic cation exchange resin (“Amberlite CR-1310”, Na type, manufactured by Organo Corporation) to remove oligosaccharides containing mixed cyclic maltosyl maltose. For fractionation, the resin was packed in four jacketed stainless steel columns with an inner diameter of 5.4 cm and connected in series with a resin layer with a total length of 240 cm. While maintaining the internal temperature at 60 ° C, the starch solution was added to the resin. In addition, 5v / v% was added, and 60 ° C warm water was added under conditions of SV0.13. The polymer fraction containing no oligosaccharide was collected and concentrated to 25%, and then dehydrated and dried into a powder by using the Nors combustion drying system PULCO (Paltec Co., Ltd.). By this operation, a branched starch powder having less hygroscopicity and excellent particle size characteristics was obtained. This product can be advantageously used for the production of branched starch derivatives.
[0100] 以下、実施例により、さらに具体的に本発明を説明する。本発明で使用する分岐澱 粉誘導体の製造例を実施例 1乃至 13で示し、本発明の分岐澱粉誘導体を含有せし めた成形物を実施例 14乃至 38で示す。しかしながら、本発明はこれら実施例によつ て限定されるものではなレ、。 [0100] Hereinafter, the present invention will be described more specifically by way of examples. Production examples of the branched starch derivative used in the present invention are shown in Examples 1 to 13, and molded products containing the branched starch derivative of the present invention are shown in Examples 14 to 38. However, the present invention is not limited by these examples.
実施例 1 Example 1
[0101] <ベンジル化分岐澱粉〉 [0101] <Benzylated branched starch>
分岐澱粉の製造例 2の方法により得た分岐澱粉粉末 5質量部及び水酸化カリウム 3 7質量部を塩化べンジル 64質量部に溶解した後、 140°Cで 3時間加熱した。室温ま で冷却した後、蒸留水 200質量部及び酢酸ェチル 400質量部を添加し混合し、水 層と酢酸ェチル層が分離するまで静置した後、酢酸ェチル層を回収した。常法にし たがって適量の無水硫酸マグネシウムにより脱水した後、減圧乾燥し、ベンジル化分 岐澱粉を得た。本品は、脂溶性であることから、油性の化粧品一般などに有利に配 合使用できる。 Branched starch powder 5 mass parts obtained by the method of Production Example 2 and 7 parts by mass of potassium hydroxide were dissolved in 64 parts by mass of benzyl chloride, and then heated at 140 ° C. for 3 hours. After cooling to room temperature, 200 parts by weight of distilled water and 400 parts by weight of ethyl acetate were added and mixed, and the mixture was allowed to stand until the aqueous layer and the ethyl acetate layer separated, and then the ethyl acetate layer was recovered. According to a conventional method, dehydration was performed with an appropriate amount of anhydrous magnesium sulfate, followed by drying under reduced pressure to obtain benzylated branched starch. Since this product is fat-soluble, it can be advantageously used in combination with oily cosmetics in general.
実施例 2 Example 2
[0102] <メチル化分岐澱粉〉 [0102] <Methylated branched starch>
分岐澱粉の製造例 4の方法により得た分岐澱粉 5質量部を無水ジメチルスルホキシ ド 125質量部に溶解した後、水素化ナトリウム 12. 5質量部添加混合後、 10分間氷 中で冷却した後、 60°Cで 2時間加熱した。氷冷下でヨウ化メチル 22. 5質量部を徐々 に添加し、室温 18時間混合した。さらに、メタノール 40質量部を添加し、氷冷した蒸 留水 200質量部と混合した。これにクロ口ホルム 500質量部を添加混合し、水層とク ロロホルム層が分離するまで静置し、クロ口ホルム層を採取した。これに蒸留水 50質 量部を添加混合し、静置した後、再びクロ口ホルム層を採取した。この操作を 10回繰 返し、常法にしたがって適量の無水硫酸マグネシウムで脱水し、濃縮し、飽和食塩水 100質量部を添加し、 60°C30分間攪拌し、氷冷後、上清を除去した。この操作をもう 一度繰返した。これをクロ口ホルム 300質量部に再溶解し、 60°C30分攪拌し、常法 にしたがって適量の無水硫酸マグネシウムにて脱水後、濃縮し、水飴状のメチル化 分岐澱粉を得た。本品は、脂溶性であることから、油性の化粧品一般に有利に配合 使用できる。 Branched Starch Production Example 4 After dissolving 5 parts by weight of the branched starch obtained in the method of 4 in 125 parts by weight of anhydrous dimethyl sulfoxide, 12.5 parts by weight of sodium hydride was added and mixed, and then iced for 10 minutes. After cooling in, it was heated at 60 ° C for 2 hours. Under ice cooling, 21.5 parts by mass of methyl iodide was gradually added and mixed at room temperature for 18 hours. Further, 40 parts by mass of methanol was added and mixed with 200 parts by mass of ice-cooled distilled water. To this, 500 parts by mass of black mouth form was added and mixed, and allowed to stand until the aqueous layer and the chloroform layer were separated, and the black mouth form layer was collected. To this, 50 parts by mass of distilled water was added and mixed, allowed to stand, and then the black mouth form layer was collected again. This operation was repeated 10 times, dehydrated with an appropriate amount of anhydrous magnesium sulfate according to a conventional method, concentrated, added with 100 parts by mass of saturated saline, stirred at 60 ° C for 30 minutes, cooled on ice, and then the supernatant was removed. . This operation was repeated once more. This was redissolved in 300 parts by mass of black mouth form, stirred at 60 ° C. for 30 minutes, dehydrated with an appropriate amount of anhydrous magnesium sulfate according to a conventional method, and concentrated to obtain syrupy methylated branched starch. Since this product is fat-soluble, it can be used advantageously in oily cosmetics in general.
実施例 3 Example 3
[0103] <分岐澱粉のリノール酸エステル〉 [0103] <Linoleic acid ester of branched starch>
分岐澱粉の製造例 2の方法により得た分岐澱粉粉末 10質量部と無水ピリジン 200 質量部を反応容器にとり、アルゴン気流下、無水ピリジン 5質量部に溶解したチアゾリ チオン—リノール酸アミドを 4質量部加えた。 60% (w/w)油性水素化ナトリウムを 0 . 085質量部加え、室温下で 2時間反応させ、反応物に飽和塩化アンモニゥム水溶 液を 1. 5質量部加えた後、ピリジンを減圧留去し、残渣 11. 2質量部を得た。これを シリカゲルクロマトグラフィーにより精製し、分岐澱粉のリノール酸エステルを調製した 。本品は、無味、無臭で、飲食物、化粧品、医薬品などに有利に配合使用できる。 実施例 4 Branched starch production example 10 parts by weight of the branched starch powder and 200 parts by weight of anhydrous pyridine obtained in the method of Example 2 were placed in a reaction vessel, and 4 parts by weight of thiazolythione-linoleic acid amide dissolved in 5 parts by weight of anhydrous pyridine under an argon stream. added. Add 0.085 parts by mass of 60% (w / w) oily sodium hydride, react at room temperature for 2 hours, add 1.5 parts by mass of saturated aqueous ammonium chloride solution to the reaction, and then distill off pyridine under reduced pressure. To obtain 11.2 parts by mass of a residue. This was purified by silica gel chromatography to prepare a branched starch linoleic acid ester. This product is tasteless and odorless, and can be advantageously used in foods, cosmetics, pharmaceuticals and the like. Example 4
[0104] <分岐澱粉のミリスチン酸エステル〉 [0104] <Myristate ester of branched starch>
分岐澱粉の製造例 5の方法により得た分岐澱粉粉末 200質量部を N, N'—ジメチ ルホノレムアミド 800質量部に溶解し、ミリスチン酸メチルエステル 60質量部と炭酸力 ルシゥムを 4質量部加え、 lOOmmHg乃至 200mmHgの減圧下、攪拌しながら 85°C 乃至 95°Cで 24時間反応させた。その後、反応物から溶媒を減圧留去し、残渣をァ セトン 300質量部に 2回浸漬し、浸出液を濃縮し、ベンゼン及び石油エーテルで洗 浄して得られる粘性の油状物を再度アセトン 300質量部に浸漬した。浸出液を氷冷 し、沈澱部を採取し、乾燥し、分岐澱粉のミリスチン酸エステルを得た。本品は、無味 、無臭で、飲食物、化粧品、医薬品などに有利に配合使用できる。 Branched starch production example 200 parts by weight of the branched starch powder obtained by the method in Example 5 was dissolved in 800 parts by weight of N, N'-dimethyl honolemamide, 60 parts by weight of myristic acid methyl ester and 4 parts by weight of carbonic acid lucium were added, and lOOmmHg The reaction was carried out at 85 ° C to 95 ° C for 24 hours with stirring under reduced pressure of 200mmHg. Thereafter, the solvent is distilled off from the reaction mixture under reduced pressure, the residue is immersed twice in 300 parts by weight of acetone, the leachate is concentrated, and the viscous oil obtained by washing with benzene and petroleum ether is again added to 300 parts of acetone. Immerse in the part. Ice-cold leachate The precipitate was collected and dried to obtain a myristate ester of branched starch. This product is tasteless and odorless, and can be advantageously used in foods, cosmetics, and pharmaceuticals.
実施例 5 Example 5
[0105] <分岐澱粉のドデシルエーテル〉 [0105] <Dodecyl ether of branched starch>
n—ドデカノール 390質量部を反応容器にとり、 125°Cに加熱後、触媒として p—ト ルエンスルホン酸を 1質量部加え、容器内を 5mmHg乃至 lOmmHgに減圧した。別 途、分岐澱粉の製造例 2の方法により得た分岐澱粉粉末 100質量部を n—ドデカノ ール 130質量部に懸濁し、 2. 3質量部/分の割合で 100分間かけて反応容器内に 、滴々加えて反応させた。その後、反応物を飽和炭酸ナトリウム水溶液で中和し、未 反応のアルコールを留去し、分岐澱粉のドデシルエーテルを得た。本品は、洗剤や 乳液などに有利に配合使用できる。 390 parts by mass of n-dodecanol was placed in a reaction vessel, heated to 125 ° C, 1 part by mass of p-toluenesulfonic acid was added as a catalyst, and the inside of the vessel was depressurized to 5 mmHg to lOmmHg. Separately, 100 parts by mass of the branched starch powder obtained by the method of Branched Starch Production Example 2 was suspended in 130 parts by mass of n-dodecanol, and the resulting mixture was kept in a reaction vessel at a rate of 2.3 parts by mass / min for 100 minutes. In addition, it was made to react by adding dropwise. Thereafter, the reaction product was neutralized with a saturated aqueous sodium carbonate solution, and unreacted alcohol was distilled off to obtain a dodecyl ether of a branched starch. This product can be advantageously used in detergents and emulsions.
実施例 6 Example 6
[0106] <分岐澱粉の硫酸エステル〉 [0106] <Sulfuric ester of branched starch>
製造例 5の方法で得た分岐澱粉粉末 1質量部を反応容器にとり、窒素気流下、常 法にしたがって別途調製した三酸化硫黄ージメチルホルムアミド錯体 5質量部を、滴 々カロえ、室温下で 4時間、その後、 70°Cでさらに 1時間反応させた。 5N水酸化ナトリ ゥムを適量加えて中和し、メチルアルコールを 5倍容加え、暫時静置した後、沈澱部 を吸引濾過により採取し、分岐澱粉の硫酸エステルを得た。本品は、保湿剤、美肌 剤として化粧品一般に有利に配合使用できる。 Take 1 part by weight of the branched starch powder obtained by the method of Production Example 5 in a reaction vessel, add 5 parts by weight of a sulfur trioxide-dimethylformamide complex separately prepared according to a conventional method under a nitrogen stream, and drop it at room temperature. The reaction was allowed to proceed for 4 hours and then at 70 ° C for an additional hour. An appropriate amount of 5N sodium hydroxide was added for neutralization, 5 volumes of methyl alcohol was added, and the mixture was allowed to stand for a while, and then the precipitate was collected by suction filtration to obtain a sulfate ester of branched starch. This product can be used advantageously in cosmetics as a moisturizer and skin beautifier.
実施例 7 Example 7
[0107] <分岐澱粉の硫酸エステル〉 [0107] <Sulfuric ester of branched starch>
分岐澱粉の製造例 2の方法により得た分岐澱粉粉末を 100質量部とり、実施例 6と 同一の方法により硫酸化し、分岐澱粉の硫酸エステルを含む成形物を得た。本品は 、保湿剤、美肌剤として化粧品一般に有利に配合使用できる。 100 parts by mass of the branched starch powder obtained by the method of Production Example 2 of Branched Starch was sulfated by the same method as in Example 6 to obtain a molded product containing sulfated ester of branched starch. This product can be advantageously used as a moisturizer and skin beautifier in general cosmetics.
実施例 8 Example 8
[0108] <分岐澱粉の塩化シァヌル誘導体〉 [0108] <Cyanuric chloride derivative of branched starch>
分岐澱粉の製造例 2の方法により得た分岐澱粉粉末 2質量部を触媒量のピリジン、 塩化シァヌル 5w/v%を含む N, N'—ジメチルホルムアミド溶液 20質量部に懸濁し 、室温下で 3時間反応させた。反応混合物を濾過し、残渣をアセトン洗浄した後、乾 燥させ、分岐澱粉の塩化シァヌル誘導体を得た。本品は、ペプチド、タンパク質、核 酸などの有機化合物と結合させることができる。 Branched starch powder obtained by the method of Production Example 2 of Branched Starch 2 parts by mass of catalytic amount of pyridine, The suspension was suspended in 20 parts by mass of an N, N′-dimethylformamide solution containing 5 w / v% of cyanuric chloride and reacted at room temperature for 3 hours. The reaction mixture was filtered and the residue was washed with acetone and dried to obtain a cyanuric chloride derivative of branched starch. This product can be combined with organic compounds such as peptides, proteins, and nuclear acids.
実施例 9 Example 9
[0109] <分岐澱粉のトシル化誘導体〉 [0109] <Tosylated derivatives of branched starch>
分岐澱粉の製造例 5の方法により得た分岐澱粉粉末 15質量部をピリジン 50質量 部に懸濁し、 p—トルエンスルホユルク口ライド 12質量部を 0°Cで加え、 18時間撹拌し た。酢酸ェチルで抽出し、希塩酸、ブラインで洗浄し、乾燥後濃縮して分岐澱粉のト シル化誘導体を得た。本品は、各種誘導体の中間体として有用である。 Branched starch powder 15 parts by mass obtained by the method of Production Example 5 of the branched starch was suspended in 50 parts by mass of pyridine, 12 parts by mass of p-toluenesulfuryl chloride was added at 0 ° C., and the mixture was stirred for 18 hours. Extraction with ethyl acetate, washing with dilute hydrochloric acid and brine, drying and concentration gave a tosylated derivative of branched starch. This product is useful as an intermediate for various derivatives.
実施例 10 Example 10
[0110] <分岐澱粉のフエニルスルフイド誘導体〉 [0110] <Phenylsulfide derivative of branched starch>
カリウム t—ブトキシド 7質量部をジメチルホルムアミド 20重量部に溶解し、 0°Cでチ オフェノール 7質量部を滴下し、さらに 0°Cで 10分間撹拌した。実施例 9で調製したト シル化誘導体 14重量部をジメチルホルムアミドに溶解したのちに加え、室温で 1時 間撹拌した。酢酸ェチルで抽出、ブラインで洗浄し、濃縮した。残留物をシリカゲルク 口マトグラフィ一で精製し、フエニルスルフイド誘導体を得た。本品は、脂溶性を有し ており、化粧品、医薬品などに適用できる。 7 parts by mass of potassium t-butoxide was dissolved in 20 parts by weight of dimethylformamide, 7 parts by mass of thiophenol was added dropwise at 0 ° C, and the mixture was further stirred at 0 ° C for 10 minutes. After 14 parts by weight of the tosylated derivative prepared in Example 9 was dissolved in dimethylformamide, it was added and stirred at room temperature for 1 hour. Extracted with ethyl acetate, washed with brine and concentrated. The residue was purified by silica gel chromatography to obtain a phenylsulfide derivative. This product has fat-solubility and can be applied to cosmetics and pharmaceuticals.
実施例 11 Example 11
[0111] <分岐澱粉のアミノ化誘導体〉 [0111] <Aminated derivative of branched starch>
実施例 9で調製したトシル化誘導体 10質量部を無水ジメチルホルムアミド 20質量 部に窒素ガス存在下で溶解し、 1質量部の無水アジ化ナトリウムを添加して、窒素ガ ス存在下で 65°C、 18時間撹拌した後、室温まで冷却し、氷冷した水 150質量部を加 えた。沈殿物を濾過して採取し、 150質量部の水で再び懸濁した。沈殿物を採取し、 乾燥してジァゾ化誘導体を得た。さらにこのジァゾ化誘導体 1質量部を 100質量部の 精製ジォキサンと 20質量部の蒸留されたメタノールの混合溶液に懸濁し、窒素ガス 存在下で、精製されたトリフエニルフォスフィン 4質量部を撹拌しつつ加え、 1時間撹 拌した。 5質量部の濃アンモニア水を滴下し、窒素ガス存在下で 12時間撹拌した。 溶媒を除去し、生成物を 250質量部の水に懸濁し、 1N塩酸で pH4に調整した。この 懸濁液を、 500質量部ベンゼンで 3回洗浄し、トリフエニルフォスフィンォキシドを除去 し、凍結乾燥し、アミノ化誘導体を得た。本品は、カルボキシル基を有する有機化合 物と結合能を有しており、他の置換基を導入する中間体として有用である。 10 parts by mass of the tosylated derivative prepared in Example 9 was dissolved in 20 parts by mass of anhydrous dimethylformamide in the presence of nitrogen gas, 1 part by mass of anhydrous sodium azide was added, and 65 ° C in the presence of nitrogen gas. After stirring for 18 hours, the mixture was cooled to room temperature, and 150 parts by mass of ice-cooled water was added. The precipitate was collected by filtration and resuspended in 150 parts by weight of water. The precipitate was collected and dried to obtain a diazotized derivative. Further, 1 part by mass of this diazotized derivative was suspended in a mixed solution of 100 parts by mass of purified dioxane and 20 parts by mass of distilled methanol, and 4 parts by mass of purified triphenylphosphine was stirred in the presence of nitrogen gas. While stirring, the mixture was stirred for 1 hour. 5 parts by mass of concentrated aqueous ammonia was added dropwise, and the mixture was stirred for 12 hours in the presence of nitrogen gas. The solvent was removed and the product was suspended in 250 parts by weight of water and adjusted to pH 4 with 1N hydrochloric acid. This suspension was washed with 500 parts by mass of benzene three times to remove triphenylphosphine oxide and lyophilized to obtain an aminated derivative. This product has an ability to bind to organic compounds having a carboxyl group, and is useful as an intermediate for introducing other substituents.
実施例 12 Example 12
[0112] <ァセチル化分岐澱粉〉 [0112] <Acetylated branched starch>
分岐澱粉の製造例 2の方法で調製した分岐澱粉粉末 10gを、ジメチルスルホキシド 80gに溶解し、炭酸ナトリウム 2gを添加後、酢酸ビュル 16gを加えて、 80°Cにおいて 120分間反応させた。反応後、水を添加して生成物を析出させ、ろ過後、数回水で 洗浄し、精製し、乾燥した。収率 90%で、水分含量約 10%、置換度(DS) 2. 1、熱 流動化温度 275°Cのァセチル化分岐澱粉の粉末を得た。 Branched starch 10 g of the branched starch powder prepared by the method of Production Example 2 was dissolved in 80 g of dimethyl sulfoxide, 2 g of sodium carbonate was added, 16 g of butyl acetate was added, and the mixture was reacted at 80 ° C. for 120 minutes. After the reaction, water was added to precipitate the product, and after filtration, washed several times with water, purified and dried. A powder of acetylated branched starch having a yield of 90%, a water content of about 10%, a degree of substitution (DS) of 2.1, and a heat fluidization temperature of 275 ° C. was obtained.
[0113] このァセチル化分岐澱粉 10g、 ε—力プロラタトン 60gを加え、ォクチル酸スズ(II) の存在下で、 120°Cで約 102分間グラフト重合をおこなった。本品は、グラフト率約 6 0%で、熱流動化温度は、原料として使用した分岐澱粉に比して 200°C以上低下し ていた。 [0113] 10 g of this acetylated branched starch and 60 g of ε-force prolatatone were added, and graft polymerization was performed at 120 ° C for about 102 minutes in the presence of tin (II) octylate. This product had a graft rate of about 60%, and the thermal fluidization temperature was lower by 200 ° C or more than the branched starch used as a raw material.
[0114] このァセチル化分岐澱粉誘導体を使用して、通常のプラスチック成形機により、厚 さ 30 mの熱圧成形シートを調製し、 1cm X 3cmの小片を切りだし、その引張強度 を測定したところ、同じ厚みの汎用ポリオレフインに相当する強度特性を示した。 実施例 13 [0114] Using this acetylated branched starch derivative, a 30 m thick hot-press molded sheet was prepared with an ordinary plastic molding machine, a 1 cm x 3 cm piece was cut out, and its tensile strength was measured. The strength characteristics corresponding to general-purpose polyolefin having the same thickness were exhibited. Example 13
[0115] <分岐澱粉の架橋物〉 [0115] <Cross-linked product of branched starch>
分岐澱粉の製造例 5の方法で調製した分岐澱粉粉末の 2. 5%水溶液 32gを、水 酸化ナトリウム溶液で ρΗ12· 8に調製した後、 1. 5gのノナエチレングリコールジグリ シジルエーテル(ナガセ社販売、商品名「デナコール EX— 830」、分子量 526. 6)と 反応させて、分岐澱粉の架橋物の水溶液を調製した。この水溶液を、常法により乾 燥して、水分含量約 5%の分岐澱粉の架橋物の粉末を調製した。 Branched starch production example After preparing 32 g of 2.5% aqueous solution of branched starch powder prepared by the method of 5 to ρΗ12 · 8 with sodium hydroxide solution, 1.5 g of nonaethylene glycol diglycidyl ether (sold by Nagase) The product was reacted with a trade name “Denacol EX-830”, molecular weight 526.6) to prepare an aqueous solution of a crosslinked product of branched starch. This aqueous solution was dried by a conventional method to prepare a crosslinked starch powder having a water content of about 5%.
[0116] 上記分岐澱粉の架橋物の水溶液をポリスチレン板上で 37°C、 1時間、さらに 40°C、 [0116] An aqueous solution of the above-mentioned branched starch cross-linked product is placed on a polystyrene plate at 37 ° C for 1 hour, further at 40 ° C,
24時間キャストしてフィルムを作成した。フィルムに含まれるデナコール EX— 830、 水酸化ナトリウムおよび非架橋分岐澱粉を、純水で洗浄することにより除去した。この フィルムは、透明で、 130°Cに加熱しても溶解することもなぐ優れた強度特性を示し た。 Cast for 24 hours to make a film. Denacol EX-830, sodium hydroxide and uncrosslinked branched starch contained in the film were removed by washing with pure water. this The film was transparent and exhibited excellent strength properties that did not dissolve even when heated to 130 ° C.
実施例 14 Example 14
[0117] <ニンジンチップ〉 [0117] <Carrot chip>
洗浄後、約 1 Omm X約 1 Omm X厚さ約 2mm程度の薄片にスライスしたニンジン 1 50gを、 α , α —トレハロース(商品名『トレハ』、株式会社林原商事販売) 10%、実施 例 4の方法で調製した分岐澱粉誘導体のリノール酸エステル 0. 5%を含有する約 10 0°Cの溶液に浸漬し、液温を保持しながら 15分間浸漬処理した。浸漬処理後のスラ イスニンジンを水切りし、温風乾燥機に入れ、 60°Cに加温した雰囲気下 6時間、乾燥 して乾燥スライスニンジンを製造した。本品は、長期間保存しても、色鮮やかで、水戻 りもよぐニンジンの風味がよく保持されたニンジンチップである。 After washing, 50 g of carrots 150 g sliced into slices of about 1 Omm X about 1 Omm X about 2 mm thick, α, α-Trehalose (trade name “Treha”, sold by Hayashibara Corporation), Example 4 The solution was immersed in a solution at about 100 ° C. containing 0.5% of a linoleic acid ester of a branched starch derivative prepared by the above method, and immersed for 15 minutes while maintaining the solution temperature. Dried slice carrots were prepared by draining the sliced carrots after the immersion treatment, placing them in a warm air dryer and drying in an atmosphere heated to 60 ° C for 6 hours. This product is a carrot chip that is vivid and retains the flavor of carrots even when stored for a long time.
[0118] 本品を、常法により粉砕して、ユンジンの粉末を調製した。この粉末は、長期間保存 しても、色鮮やかで、固結することもなく、水への溶解性も高い、ニンジンの風味がよ く保持されたニンジン粉末である。 [0118] This product was pulverized by a conventional method to prepare Yujin powder. This powder is a carrot powder that retains the flavor of carrots well even when stored for a long period of time, is colorful, does not solidify, and is highly soluble in water.
実施例 15 Example 15
[0119] <藍草抽出物粉末〉 [0119] <Green grass extract powder>
藍草の水抽出物 (株式会社林原生物化学研究所製造、固形分 1. 4%) 98質量部 、粉末化基剤として実施例 3の方法で調製した分岐澱粉誘導体 0. 5質量部、 α—サ イクロデキストリン 1. 5質量部を加えて撹拌 ·溶解し、これを、常法により噴霧乾燥して 、藍草抽出物粉末を調製した。本品は、長期間保存しても、吸湿ゃ褐変もなぐ藍草 の水抽出物中に含まれるトリブタンスリンやフラボノイドをはじめとする有用成分の保 存安定性にも優れている。本品は飲食品、化粧品、医薬部外品などの製造原料とし て禾 IJ用することカでさる。 Water extract of cyanobacteria (produced by Hayashibara Biochemical Laboratories, Inc., solid content: 1.4%) 98 parts by mass, branched starch derivative prepared by the method of Example 3 as a powdered base 0.5 parts by mass, α —Cyclodextrin 1. 5 parts by mass was added and stirred and dissolved, and this was spray-dried by a conventional method to prepare a green grass extract powder. This product is excellent in storage stability of useful components such as tributanthrine and flavonoids contained in the water extract of indigo grass that absorbs moisture and browns even after long-term storage. This product should be used as a raw material for manufacturing food and drink, cosmetics, quasi drugs, etc.
[0120] 常法により、この藍草抽出物の粉末を 0. 5%含有するチョコレートを調製した。本品 は、藍草抽出物を含有し、長期間保存してもその有用成分が保持されていることから 、歯周病予防、高脂血症の予防、治療や脂質代謝改善の目的で使用することもでき 実施例 16 [0121] <ローヤルゼリー粉末〉 [0120] A chocolate containing 0.5% of the powder of this cyanobacteria extract was prepared by a conventional method. This product contains a herb extract and retains its useful components even after long-term storage, so it is used for the prevention of periodontal disease, prevention of hyperlipidemia, treatment and improvement of lipid metabolism. Example 16 [0121] <Royal jelly powder>
ローヤルゼリーエキス 10質量部に対して、粉末化基剤として、実施例 3の方法で調 製した分岐澱粉誘導体 0. 5質量部、 α —トレハロース 1質量部を加えて撹拌 '溶 解し、これを、常法により凍結乾燥して、粉末を調製した。本品は、長期間保存しても 、吸湿ゃ褐変もなぐローヤルゼリーに含まれる有用成分の保存安定性にも優れてい To 10 parts by weight of royal jelly extract, 0.5 parts by weight of a branched starch derivative prepared by the method of Example 3 and 1 part by weight of α-trehalose were added as a powdered base, and stirred and dissolved. The powder was lyophilized by a conventional method. This product is excellent in storage stability of useful ingredients contained in royal jelly that can be stored for a long period of time and absorbs moisture and browns.
[0122] このローヤルゼリー粉末 27質量部、コェンザィム Q 5質量部、ショ糖 5質量部、エリ [0122] This royal jelly powder 27 parts by mass, Coenzyme Q 5 parts by mass, sucrose 5 parts by mass,
10 Ten
スリトーノレ 55質量音、 スコノレビ、ン酸 6· 5質量音、ヒ、、タミン Β 0. 1質量音、ヒ、、タミン Β Slithorne 55 Mass Sound, Snow Levi, Acid 6.5 Mass Sound, Ghi, Tamin Β 0.1 Mass Sound, Ghi, Tamin Β
1 2 1 2
0. 1質量部、ビタミン Β 0. 1質量部、フルーツ香料 1. 2質量部を混合し、 lgずつラミ 0. 1 part by weight, vitamin Β 0.1 part by weight, fruit flavor 1. Mix 2 parts by weight, l
6 6
ネート容器に小分けした。本品は、長期間保存してもその有用成分が保持されるの で、健康補助食品として好適である。 Divided into Nate containers. This product is suitable as a health supplement because its useful components are retained even after long-term storage.
実施例 17 Example 17
[0123] <粉末ペパーミントオイル〉 [0123] <Powdered peppermint oil>
水 150gにアラビアガム 70質量部、ショ糖脂肪酸エステル 4質量部、粉末化基剤と して実施例 3の方法で得た粉末状の分岐澱粉誘導体 2質量部、含水結晶 α , α —ト レハロース 20質量部を加えて溶解し、殺菌のために 85°Cに加温して、 15分間維持 した。これを 40°Cに冷却後、ペパーミントオイル 10gを添加して、ホモミキサーにより 乳化した。これを、常法により噴霧乾燥して、粉末ペパーミントオイルを調製した。本 品は、吸湿もなぐ粉末成形物は充分な粉体流動性を維持していた。また、ペパーミ ントオイルの酸化や分解が抑制されるので、劣化臭の発生が抑制され、また、劣化臭 が発生しても、その劣化臭がマスクされることから、良好なペパーミントオイルの香りが 安定に長期間保持された。また、本品は、飲食品、化粧品、医薬部外品、医薬品用 の香料として有利に利用できる。 150 g of water, 70 parts by weight of gum arabic, 4 parts by weight of sucrose fatty acid ester, 2 parts by weight of powdered branched starch derivative obtained by the method of Example 3 as a powdered base, hydrous crystals α, α-trehalose 20 parts by mass was added to dissolve, heated to 85 ° C for sterilization, and maintained for 15 minutes. After cooling to 40 ° C., 10 g of peppermint oil was added and emulsified with a homomixer. This was spray-dried by a conventional method to prepare powdered peppermint oil. In this product, the powder molded product that also absorbs moisture maintained sufficient powder flowability. In addition, since the oxidation and decomposition of peppermint oil is suppressed, the generation of deteriorated odors is suppressed, and even if deteriorated odors are generated, the deteriorated odors are masked, resulting in a stable fragrance of peppermint oil. Held for a long time. In addition, this product can be advantageously used as a fragrance for food and drink, cosmetics, quasi drugs, and pharmaceuticals.
[0124] 対照として、粉末化基剤として、含水結晶 トレハロース 20質量部のみを使 用した以外は、実施例 17と同じ方法で調製したペパーミント粉末と、実施例 17で調 製したペパーミント粉末とを、各々密封した容器に入れて、 50°Cの恒温器で 6ヶ月間 保存した。保存後のペパーミント粉末を、等質量部使用して、常法により、ガムをそれ ぞれ調製し、そのペパーミントの風味について、 10名のパネラーによる官能検査を行 つたところ、実施例 17で調製したペパーミント粉末を使用したガムの方が、対照に比 して、ペパーミントの香りが強ぐその持続性も高いと、 10名中 8名のパネラーが評価 した。この結果は、粉末化基剤として使用した分岐澱粉誘導体が、香料の保存安定 性の向上に寄与して!/、ることを物語って!/、る。 [0124] As a control, a peppermint powder prepared by the same method as in Example 17 and a peppermint powder prepared in Example 17 were used except that only 20 parts by mass of hydrous crystal trehalose was used as a powdered base. Each was placed in a sealed container and stored in a 50 ° C incubator for 6 months. Using equal parts by weight of the preserved peppermint powder, each gum is prepared by a conventional method, and the flavor of the peppermint is subjected to a sensory test by 10 panelists. As a result, 8 of 10 panelists evaluated that the gum using the peppermint powder prepared in Example 17 had a stronger peppermint scent and higher persistence than the control. This result shows that the branched starch derivative used as a powdered base contributes to the improvement of the storage stability of fragrances! /.
実施例 18 Example 18
[0125] <粉末オレンジオイル〉 [0125] <Powdered orange oil>
粉末化基剤として α , α トレハロース 300g、国際公開 WO 02/10361号明細 書に開示されたサイクロ {→6) a—D グノレコピラノシノレ一(1→3) a—D グ ルコピラノシル一(1→6) - a—D—ダルコピラノシル一(1→3) - a— D—ダルコピ ラノシル—(1→}の構造を有する環状四糖 (株式会社林原生物化学研究所製造) 30 0g、 a , トレハロースの糖質誘導体含有糖質(商品名『ハローデッタス』、株式会 社林原商事販売) 60質量部、および、実施例 4の方法で調製した分岐澱粉誘導体 1 0gを、 200gのイオン交換水に溶解し、煮詰め温度 135°Cまでスリーワンモータにより l OOrpmで攪拌しつつ加熱して溶融物を得た。該溶融物にオレンジオイル 75gを高 速攪拌機で攪拌しながら添加し、 20分間乳化を行った。前記乳化物を押出し釜に移 し、 25°Cのイソプロピルアルコールを入れた冷却槽中に加圧して射出ロカ 押し 出し、攪拌しながら粉砕した。得られた粉砕物を、ロータリーエバポレーターを用いて 40°Cで減圧乾燥することにより、粒子表面のイソプロピルアルコールを除去した。乾 燥後の粉末成形物を、 2〇メッシュ(目開き 840 m)の篩を通過し、 60メッシュ(目開 き 250 μ m)の篩上に残るよう篩分けを行い、 60メッシュ篩上に残った粉末成形物 80 gを得た。本品は、長期保存後も、香料の劣化もなぐ粉末成形物は充分な粉体流動 性を維持していた。また、本品は、飲食品、化粧品、医薬部外品、医薬品用の香料と して有利に禾 IJ用でさる。 Α, α Trehalose 300 g as powdered base, cyclo disclosed in the specification of WO 02/10361 (→ 6) a—D gnolecopyranosinole (1 → 3) a—D glucopyranosyl ( 1 → 6)-a-D-Darkopyranosyl 1 (1 → 3)-a- D-Darkopyranosyl- (1 →} cyclic tetrasaccharide (manufactured by Hayashibara Biochemical Laboratories, Inc.) 30 0g, a, Sugar containing sugar derivative of trehalose (trade name “Hello Dettas”, sold by Hayashibara Shoji Co., Ltd.) 60 parts by mass and 10 g of the branched starch derivative prepared by the method of Example 4 were dissolved in 200 g of ion-exchanged water. Then, the mixture was heated with stirring at 1 OOrpm to a boiling temperature of 135 ° C. to obtain a melt, and 75 g of orange oil was added to the melt while stirring with a high-speed stirrer and emulsified for 20 minutes. Transfer the emulsion to an extrusion kettle and add 25 ° C isopropyl alcohol. Pressurized into a cooling tank containing squeeze, extruded by injection loci, and pulverized while stirring.The obtained pulverized product was dried under reduced pressure at 40 ° C using a rotary evaporator to remove isopropyl alcohol on the particle surface. was. the powder molded product of dry燥後, 2 〇 passed through the sieve mesh (mesh opening 840 m), subjected to sieving to remain on the sieve of 60 mesh (opening-out 250 mu m), 60 mesh sieve 80 g of the remaining powder molding was obtained, and the powder molding without deterioration of the fragrance maintained sufficient powder fluidity after long-term storage. As a fragrance for cosmetics, cosmetics, quasi-drugs, and pharmaceuticals, it is advantageously used for IJ.
実施例 19 Example 19
[0126] <紡糸〉 [0126] <Spinning>
平均重合度 1 150、ケン化度 99. 95%のポリビニーノレアノレコーノレ 8 %と、実施例 2 の方法で調製した分岐澱粉誘導体 2%を含む水溶液 1. 5リットルと反応性染料 Kay acion Red E— SN7B (日本化薬株式会社製)の 1 %水溶液 1. 5リットルを混合し苛性ソー ダで pHを 8に調整した後加熱反応させた。さらに、この着色水溶液に平均重合度 11 50、ケン化度 99. 95%のポリビニールアルコールと実施例 2の方法で調製した分岐 澱粉誘導体と水を加え、ポリビニールアルコール 26%、実施例 2の方法で調製した 分岐澱粉誘導体 6%、染料 0. 3%を含有する紡糸原液を調製した。この紡糸原液を 孔数 50のノズルを使用して乾式紡糸を行ない、 4. 5倍に延伸し、 220°Cで熱処理を 施して溶解温度 93°Cの赤色着色糸を得た。本品は、十分な引張り強度を有し、耐久 性に優れた糸である。 An aqueous solution containing 1.5% polyvinylenoleanolone having an average degree of polymerization of 1150 and a degree of saponification of 99.95% and 2% of a branched starch derivative prepared by the method of Example 2 and reactive dye Kay acion A 1% aqueous solution of Red E—SN7B (manufactured by Nippon Kayaku Co., Ltd.) was mixed with 1.5 liters, adjusted to pH 8 with caustic soda, and then reacted by heating. Further, polyvinyl alcohol having an average degree of polymerization of 1150 and a degree of saponification of 99.95% and a branched starch derivative prepared by the method of Example 2 and water were added to this colored aqueous solution, and 26% of polyvinyl alcohol and that of Example 2 were added. A stock spinning solution containing 6% of the branched starch derivative prepared by the method and 0.3% of the dye was prepared. This spinning solution was dry-spun using a nozzle with 50 holes, drawn 4.5 times, and heat-treated at 220 ° C to obtain a red colored yarn having a melting temperature of 93 ° C. This product has sufficient tensile strength and excellent durability.
実施例 20 Example 20
[0127] <分岐澱粉誘導体を用レ、たポリ乳酸フィルムのラミネート〉 <Laminated polylactic acid film using a branched starch derivative>
実施例 2の方法で調製した分岐澱粉誘導体の 5%水溶液を、 2. 5 ^ 111厚のポリ乳 酸フィルム上にアプリケーターを用いて塗布した後、乾燥させ、 3 111厚の分岐澱粉. キャストフィルムを作成した。得られたラミネートフィルムの分岐澱粉面に、湿らせた洋 紙を重ね合わせ、プレスしながら乾燥させた。その結果、分岐澱粉を接着層とした、 洋紙とポリ乳酸フィルムの 3層ラミネートが得られた。接着強度を測定するために、 90 度剥離試験を行なったところ、その接着強度は極めて優れており、洋紙層内で破壊 が生じたが、分岐澱粉層内の破壊や、分岐澱粉層と洋紙またはポリ乳酸フィルムとの 間での界面剥離はどちらも生じな力 た。本品は、生分解性なので、環境にも優しい フィルムである。 A 5% aqueous solution of a branched starch derivative prepared by the method of Example 2 was applied onto a 2.5 ^ 111-thick polylactic acid film using an applicator and then dried to produce a 3111-thick branched starch. Cast film It was created. A dampened paper was placed on the branched starch surface of the resulting laminate film and dried while pressing. As a result, a three-layer laminate of paper and polylactic acid film using a branched starch as an adhesive layer was obtained. In order to measure the adhesive strength, a 90 degree peel test was conducted, and the adhesive strength was extremely excellent and breakage occurred in the paper layer. However, the breakage in the branched starch layer, the branched starch layer and the paper or No interfacial delamination with the polylactic acid film occurred. Since this product is biodegradable, it is an environmentally friendly film.
実施例 21 Example 21
[0128] <印刷用塗工層成形物〉 [0128] <Coating layer molding for printing>
重質炭酸カルシウム 50質量部、カオリン 50質量部からなる顔料をコーレス分散機 を用いて分散し顔料スラリーを得た。このスラリーにスチレン ブタジエン共重合体ラ テックス 10質量部(固形分)、実施例 12の方法で調製した分岐澱粉誘導体 3質量部 A pigment slurry consisting of 50 parts by weight of heavy calcium carbonate and 50 parts by weight of kaolin was dispersed using a Coreless disperser to obtain a pigment slurry. To this slurry, 10 parts by mass (solid content) of styrene-butadiene copolymer latex, 3 parts by mass of the branched starch derivative prepared by the method of Example 12
(固形分)、耐水化剤 0. 2質量部、滑剤 0. 2質量部、その他助剤を添加、分散して固 形分 58%の塗料を調製した。 (Solid content), 0.2 parts by weight of water-resistant agent, 0.2 part by weight of lubricant, and other auxiliaries were added and dispersed to prepare a paint having a solid content of 58%.
[0129] 上記の塗料を用いて、原紙、片面当たり乾燥重量で 20g/m2になるようにブレード コーターで両面塗工を行った。この紙を乾燥後、水をロールアップリケ一ターで供給 して水塗工し、乾燥した。その後、スーパーキャレンダー掛けして表面光沢仕上げを 行い、印刷用塗工紙を得た。本品は、印刷インキや顔料のにじみが少なぐまた、機 械的強度や耐久性等も十分であった。 [0129] Using the above coating material were performed base paper, both sides coated with a blade coater so that 20 g / m 2 on one surface per dry weight. After drying this paper, supply water with a roll-up applicator Then, it was coated with water and dried. After that, the surface was glossy by super calendering to obtain coated paper for printing. This product has little bleeding of printing ink and pigment, and has sufficient mechanical strength and durability.
実施例 22 Example 22
[0130] <紙〉 [0130] <Paper>
広葉樹晒クラフトパルプをナイャガラビーターにて叩解し、適量を水に加えて 400 mlの懸濁液を調製した。該パルプに、実施例 2の方法で調製した分岐澱粉誘導体を 粉末として混ぜ込み、常法に従い坪量 100g/m2の紙シートマシンで手抄きした。形 成された湿紙を 90°Cで 1分間ロータリードライヤーにて乾燥後、温度 20°C、湿度 65 %で 24時間調湿してクラフト紙を得た。本品は、機械的強度等も十分であった。 実施例 23 Hardwood bleached kraft pulp was beaten with a Niagara beater and an appropriate amount was added to water to prepare a 400 ml suspension. A branched starch derivative prepared by the method of Example 2 was mixed with the pulp as a powder, and hand-pulled with a paper sheet machine having a basis weight of 100 g / m 2 according to a conventional method. The formed wet paper was dried with a rotary dryer at 90 ° C for 1 minute and then conditioned at a temperature of 20 ° C and a humidity of 65% for 24 hours to obtain kraft paper. This product had sufficient mechanical strength and the like. Example 23
[0131] <不織布〉 [0131] <Nonwoven fabric>
実施例 12の方法で調製した水分約 10%の分岐澱粉誘導体含 60質量部と、ェチ レン 30モル0 /0と酢酸ビュル 70モル0 /0力、らなる共重合体をケン化したケン化度が 92 %の加水分解共重合体 40質量部とからなる生分解性樹脂成形物のペレットを調製 した。このペレットを、 0. 8mm、孔数 350の口金、圧縮比 2· 0のフルフライトスクリュ 一を使用し、紡糸温度 140°Cで溶融紡糸を行い、レギュラー糸を得た。この糸に、表 面仕上剤としてラウリルホスフェートカリウムをこの糸に対して、糸質量の 0. 3%付着 させた。この未延伸糸を延伸比 1. 2倍で冷延伸後、カッターで切断し、単糸繊度 6d /f、繊維長 38mmの生分解性繊維を得た。この生分解性繊維をカード機で梳綿し、 カードウェブを得た。このウェブを更に温度 130°Cのエンボスロールで不織布加工を して、不織布を得た。本品は、耐水性、機械的強度や耐久性等も十分であった。 実施例 24 A water content of about 10% of branched starch derivatives containing 60 parts by mass was prepared by the method of Example 12, E Ji Ren 30 mole 0/0 and acetic Bulle 70 mole 0/0 force, Ken was saponified Ranaru copolymer A pellet of a biodegradable resin molded article comprising 40 parts by mass of a hydrolysis copolymer having a degree of conversion of 92% was prepared. The pellet was melt-spun at a spinning temperature of 140 ° C. using a full flight screw having a diameter of 0.8 mm, a hole number of 350, and a compression ratio of 2.0 to obtain a regular yarn. To this yarn, 0.3% of the yarn mass was adhered to the yarn with potassium lauryl phosphate as a surface finish. The undrawn yarn was cold drawn at a draw ratio of 1.2 and then cut with a cutter to obtain a biodegradable fiber having a single yarn fineness of 6 d / f and a fiber length of 38 mm. This biodegradable fiber was carded with a card machine to obtain a card web. This web was further processed into a nonwoven fabric using an embossing roll at a temperature of 130 ° C. to obtain a nonwoven fabric. This product also had sufficient water resistance, mechanical strength and durability. Example 24
[0132] <園芸用シート〉 [0132] <Gardening sheet>
水分約 5%を含む実施例 13の方法で調製した分岐澱粉誘導体 (分岐澱粉の架橋 物) 35質量部、エチレン 30モル%と酢酸ビニール 70モル%の共重合体(ケン化度が 98 %の部分加水分解共重合体) 60質量部、ポリ力プロラタトン 5質量部とをブレンド し、生分解性樹脂成形物を得た。これを用いて繊維化を行った。この繊維をウェブと した後、ニードルパンチ不織布法/スルーエアー加工により、シートを得た。本品は 園芸用シートなどとして利用することができる。本品は、耐水性も高ぐ機械的強度や 耐久性等も十分であった。本品は、生分解性なので、使用後、田畑等に放置しても 自然に分解が進行するので、環境にも優しレ、シートである。 Branched starch derivative (crosslinked product of branched starch) prepared by the method of Example 13 containing about 5% of water 35 parts by weight, 30% by mole of ethylene and 70% by mole of vinyl acetate (saponification degree is 98%) (Partially hydrolysed copolymer) 60 parts by mass and 5 parts by mass of poly-force prolatatone were blended to obtain a biodegradable resin molded product. This was used for fiberization. This fiber and the web After that, a sheet was obtained by the needle punch nonwoven fabric method / through air processing. This product can be used as a gardening sheet. This product has sufficient water resistance and mechanical strength and durability. Since this product is biodegradable, it decomposes naturally even if left in a field after use, so it is environmentally friendly and a sheet.
実施例 25 Example 25
[0133] <抗菌用シート〉 [0133] <Antimicrobial sheet>
a , a—トレハロースの糖質誘導体含有糖質(商品名『ハローデッタス』、株式会社 林原商事販売) 45質量部、乳酸ナトリウム 5質量部、水 30質量部、実施例 1の方法で 調製した分岐澱粉誘導体 20質量部を加えて塗工液を調製した。この塗工液をキツチ ンペーパーに、紙の質量に対して、固形物換算で 0. 5%となるように塗布した。本品 は、抗菌用のシートとして生鮮食料品などの包装に使用することができる。この塗工 液は、分岐澱粉誘導体を含有しているので、キッチンペーパーへの塗布性が向上し 、塗布液を均一にペーパー上に塗布することができる。 Carbohydrate containing a carbohydrate derivative of a, a-trehalose (trade name “Hello Dettas”, sold by Hayashibara Corporation) 45 parts by mass, sodium lactate 5 parts by mass, water 30 parts by mass, branched starch prepared by the method of Example 1 A coating solution was prepared by adding 20 parts by mass of the derivative. This coating solution was applied to a kitchen paper so that the solid content was 0.5% based on the mass of the paper. This product can be used as an antibacterial sheet for packaging fresh food. Since this coating solution contains a branched starch derivative, the coating property to kitchen paper is improved, and the coating solution can be uniformly coated on the paper.
実施例 26 Example 26
[0134] <シート〉 [0134] <Sheet>
実施例 13の方法で調製した分岐澱粉誘導体の粉末 (分岐澱粉の架橋物) 100質 量部にエチレングリコール 40質量部、メタプレン P530A 1. 4質量部を加え、ヘンシ エルミキサーで 1000rpm、 10分間混合した後、試験用押し出し機にて 150°Cでペレ ット化した。この可塑化成形物 100質量部、ビオノーレ(# 1001 ) 100質量部をタン ブラー混合した後、 150°Cで再度押出機にかけ可塑化澱粉 'ビオノーレ複合体成形 物を得た。この成形物を用いて加熱温度 170°Cの条件下 Tダイ押し出し機で肉圧 lm mのシートを形成した。 Branched starch derivative powder prepared by the method of Example 13 (branched starch crosslinked product) Add 100 parts by weight of ethylene glycol 40 parts by weight and Metaprene P530A 1.4 parts by weight, and mix with a Henschel mixer at 1000 rpm for 10 minutes. After that, it was pelletized at 150 ° C with a test extruder. After 100 parts by mass of this plasticized molded product and 100 parts by mass of Bionore (# 1001) were tumbler mixed, it was again subjected to an extruder at 150 ° C. to obtain a plasticized starch 'Bionore composite molded product. Using this molded product, a sheet having a meat pressure of lm m was formed with a T-die extruder under a heating temperature of 170 ° C.
[0135] このシートを用いて、真空成形により、苗ポットを調製したところ、奇麗な成形品 (苗 ポット)を得ることが出来た。本品は、耐水性も高ぐ機械的強度等も十分であった。 実施例 27 [0135] When a seedling pot was prepared by vacuum forming using this sheet, a beautiful molded product (seedling pot) could be obtained. This product had sufficient water resistance and mechanical strength. Example 27
[0136] <発泡材〉 [0136] <Foamed material>
実施例 12の方法で調製した分岐澱粉誘導体 100質量部、メタクリル酸メチルとァク リル酸アルキルの共重合物、(分子量 310万) 1質量部、水 30質量部をヘンシェルミ キサ一で 1000rpm、 10分間混合した後、試験用押出機 (東洋精機株式会社販売、 『ラボプラストミル』)にて 100°Cでペレット化した。これを水分 13· 5%まで乾燥し、こ のペレットを使ってバラ状緩衝材製造設備にて 190°Cで発泡体を形成した。本品は、 上記配合の発泡材で使用した分岐澱粉に代えて、澱粉を使用して調製した発泡材 に比して、均一な発泡が得られるとともに、復元力、発泡性、吸湿性、耐水性、保形 性、耐久性等の物性面でも優れており、緩衝材として有利に使用すること力 Sできる。 本品は、生分解性なので、環境にも優しい発泡材である。 100 parts by mass of the branched starch derivative prepared by the method of Example 12, a copolymer of methyl methacrylate and alkyl acrylate, (molecular weight 3.1 million) 1 part by mass, water 30 parts by mass After mixing for 10 minutes at 1000 rpm, pelletized at 100 ° C with a test extruder (Sold by Toyo Seiki Co., Ltd., “Laboplast Mill”). This was dried to a moisture content of 13.5%, and a foam was formed at 190 ° C using the pellets in a rose cushioning material production facility. This product replaces the branched starch used in the foamed material with the above composition, and provides a uniform foaming compared to the foamed material prepared using starch, as well as restoring force, foamability, hygroscopicity, and water resistance. It has excellent physical properties such as stability, shape retention and durability, and can be used advantageously as a cushioning material. Since this product is biodegradable, it is an environmentally friendly foam material.
実施例 28 Example 28
[0137] <トレイ〉 [0137] <Tray>
実施例 2の方法で調製した分岐澱粉誘導体(固形分) 100質量部、水 20質量部、 ポリエチレングリコール 15質量部、過硫酸カリウム 0. 04質量部をヘンシェルミキサー (三井三池化工機販売)にとり、 600rpm 5分間攪拌し混合した。これを、ラボプラス トミル型式 2軸押出機及びペレツタイザ一(何れも東洋精機株式会社販売)にてペレ ット化した。このペレットを、射出成形機(日精樹脂工学株株式会社販売)を用いて、 成形金型を用いて射出成形し、トレィを得た。本品は、機械的強度等も十分で保形 性、耐水性に優れており、植物栽培用などのトレイとして利用することができる。また、 本品は、生分解性なので、環境にも優しいトレイである。 Branched starch derivative (solid content) prepared by the method of Example 2 100 parts by mass, water 20 parts by mass, polyethylene glycol 15 parts by mass, potassium persulfate 0.04 parts by mass in a Henschel mixer (Mitsui Miike Chemical Sales) The mixture was stirred at 600 rpm for 5 minutes. This was pelletized with a lab plastic mill type twin screw extruder and a pelletizer (both sold by Toyo Seiki Co., Ltd.). This pellet was injection molded using a molding die using an injection molding machine (sold by Nissei Plastic Engineering Co., Ltd.) to obtain a tray. This product has sufficient mechanical strength and is excellent in shape retention and water resistance, and can be used as a tray for plant cultivation. In addition, this product is biodegradable, so it is an environmentally friendly tray.
実施例 29 Example 29
[0138] <トレイ及び杭〉 [0138] <Tray and pile>
脂肪族ポリエステル 47質量部(昭和高分子製ビオノーレ 1020)、実施例 12の方法 により調製した分岐澱粉 47質量部、ショ糖 (砂糖) 6質量部の混合物を射出成形機に 供給し成形した。トレイ及び杭の金型を用いて成形品を得た。 A mixture of 47 parts by mass of aliphatic polyester (Bonore 1020, Showa Polymer Co., Ltd.), 47 parts by mass of branched starch prepared by the method of Example 12 and 6 parts by mass of sucrose (sugar) was supplied to an injection molding machine and molded. A molded product was obtained using a tray and a pile mold.
[0139] 得られたトレイ及び杭の外観は良ぐ添加したショ糖によるコゲ、変色等の発生は全 くな力 た。また、トレイ及び杭としての機械的強度等も十分であり、水による洗浄も 可能であった。これら成形物は、生分解性を有し、土壌に埋めて、室温下で 3力月間 放置した所、ほぼ完全に分解された。 [0139] The appearance of the obtained trays and stakes was good. In addition, the mechanical strength of the tray and piles was sufficient, and washing with water was possible. These moldings were biodegradable and were almost completely decomposed when buried in soil and left at room temperature for 3 months.
実施例 30 Example 30
[0140] <錠剤〉 アスピリン 50質量部にトレハロース含水結晶粉末 14質量部、実施例 3の方法で調 製した分岐澱粉誘導体 4質量部を充分に混合した後、常法に従って打錠機により打 錠して厚さ 5. 25mm, 1錠 680mgの錠剤を製造した。本品は、分岐澱粉とトレハロー スの賦形性を利用したもので、吸湿性がなぐ物理的強度も充分にあり、しかも水中 での崩壊は、分岐澱粉誘導体を使用しない場合に比して、良好である。 [0140] <Tablets> Aspirin is mixed with 50 parts by mass of trehalose hydrous crystal powder, 14 parts by mass, and 4 parts by mass of the branched starch derivative prepared by the method of Example 3. 25mm, 1 tablet 680mg tablet was produced. This product uses the formability of branched starch and trehalose, and has sufficient physical strength to absorb moisture, and disintegrates in water compared to when no branched starch derivative is used. It is good.
実施例 31 Example 31
[0141] <外傷治療用膏薬 > [0141] <Treatment for trauma>
マノレトース 400質量部に、ヨウ素 3質量部を溶解したメタノール 50質量部を加え混 合し、更に実施例 4の方法で調製した分岐澱粉誘導体含有粉末の 10w/v%水溶 液 200質量部を加えて混合し、適度の延び、付着性を示す外傷治療用膏薬を得た。 本品は、分岐澱粉誘導体により適度な粘度、保湿性がを賦与にされており、経時変 化が少ない商品価値の高い膏薬である。また、本品は、使用時のベタ付き感ゃざら つき感がない、使用感に優れた膏薬で、ヨウ素による殺菌作用のみならず、マルトー スによる細胞へのエネルギー補給剤としても作用することから治癒期間が短縮され、 創面もきれいに治る。 To 400 parts by weight of manoleose, 50 parts by weight of methanol in which 3 parts by weight of iodine were dissolved and mixed, and further, 200 parts by weight of a 10 w / v% aqueous solution of a branched starch derivative-containing powder prepared by the method of Example 4 were added. The mixture was mixed to obtain a trauma treatment salve that exhibits moderate elongation and adhesion. This product is a salve with high commercial value, with moderate viscosity and moisturizing properties given by branched starch derivatives, and with little change over time. In addition, this product is a plaster that is not sticky or rough when used, and has an excellent feeling of use. It not only acts as a bactericidal effect due to iodine, but also acts as an energy replenisher to cells due to maltose. The healing period is shortened and the wound surface is healed cleanly.
実施例 32 Example 32
[0142] <フイノレム〉 [0142] <Finorem>
実施例 2の方法で調製した分岐澱誘導体粉溶液を濃度 25質量%に調整し、平板 上に固定したポリエチレンテレフタレートフィルム上に適当量滴下し、 YBA型べ一力 リーアプリケーター(ヨシミツ精機社製 6型)にて薄く延ばした後、室温で 4時間程度乾 燥し、厚さ 19 111、水分含量 10. 5質量%のフィルムを調製した。乾燥した分岐澱粉 誘導体フィルムはポリエチレンテレフタレートフィルムから剥離し、 RH52. 8%に調湿 したデシケーター内で一夜以上保存し、製品とした。本品は、プルランフィルムと同様 に、透明度が高ぐ光沢があり、柔軟性、機械的強度に優れた良質なフィルムであつ た。本品の引っ張り強度は 1. 760kgfであり、水溶性は良好であった。本品は、可食 性フィルムとして有利に利用できる。 The branched starch derivative powder solution prepared by the method of Example 2 was adjusted to a concentration of 25% by mass and dropped in an appropriate amount onto a polyethylene terephthalate film fixed on a flat plate, and a YBA-type strength Lee applicator (manufactured by Yoshimitsu Seiki Co., Ltd. 6) And then dried at room temperature for about 4 hours to prepare a film having a thickness of 19111 and a water content of 10.5% by mass. The dried branched starch derivative film was peeled off from the polyethylene terephthalate film, and stored in a desiccator adjusted to RH 52.8% for at least one night to obtain a product. Like the pullulan film, this product is a high-quality film with high transparency, gloss, flexibility and mechanical strength. The tensile strength of this product was 1.760kgf, and the water solubility was good. This product can be advantageously used as an edible film.
実施例 33 Example 33
[0143] <フイノレム〉 実施例 2の方法で調製した分岐澱粉 8質量部、カラギーナン(商品名「NEWGELI N NC— 400」、中央フーズマテリアル株式会社販売) 2質量部、ショ糖ステアリン酸 エステル(商品名「シュガーエステル S1670」、三菱化学フーズ株式会社販売) 0. 0 1質量部、グリセリン 25質量部、及び脱イオン水 65質量部を混合し加熱溶解した後、 これをアプリケーター(商品名「ベーカーアプリケーター YBA型」ヨシミツ精機株式会 社販売)を使用して、ガラス平板上にポリエチレンテレフタレートを密着させたものの 上に適量滴下し、展延し、ゲル化させた後、 50°Cで 6時間乾燥して、水分含量約 18 %、厚さ 0. 5mmの分岐澱粉誘導体フィルムを調製した。本品はヒートシール性、透 明性、機械的強度に優れており、また、崩壊性、水溶性に優れており、可食性フィル ムゃカプセル皮膜として好適である。 [0143] <Finorem> Branched starch prepared by the method of Example 2 8 parts by weight, carrageenan (trade name “NEWGELI N NC—400”, sold by Chuo Foods Corporation) 2 parts by weight, sucrose stearate (trade name “sugar ester S1670” 0.01 part by mass, 25 parts by mass of glycerin, and 65 parts by mass of deionized water were mixed and dissolved by heating, and this was then applied to an applicator (trade name “Baker Applicator YBA Type” Yoshimitsu Seiki Co., Ltd.) (Sold by a company), a suitable amount of polyethylene terephthalate was dropped on a glass plate, spread, gelled, dried at 50 ° C for 6 hours, and dried with a moisture content of about 18 A branched starch derivative film having a thickness of 0.5 mm and a thickness of 0.5 mm was prepared. This product is excellent in heat sealability, transparency, and mechanical strength, and is excellent in disintegration and water solubility, and is suitable as an edible film capsule film.
実施例 34 Example 34
[0144] <カプセノレ〉 [0144] <Capsenore>
実施例 4の方法で得た分岐澱粉誘導体 250質量部、カラギーナン(商品名「NEW GELIN NC— 400」、中央フーズマテリアル株式会社販売) 20質量部、グリセリン 4 0質量部、及び脱イオン水 700質量部を混合し、加熱溶解して原料水溶液を調製し 、減圧脱泡した。この溶液を 50°Cに保温し、カプセル形成用ピンの先端を溶液中に 入れた後、取り出し、乾燥してハードカプセルを調製した。本カプセルは、表面に光 沢を持ち、透明性に優れ、酸素透過性を示さず、湿度変化に対する安定性に優れて いた。また、水系で適度な徐崩性を有していることから、食品、医薬品の充填容器と して好適である。 Branched starch derivative obtained by the method of Example 4 250 parts by mass, carrageenan (trade name “NEW GELIN NC-400”, sold by Chuo Foods Corporation), 20 parts by mass, glycerin 40 parts by mass, and 700 parts by mass of deionized water The parts were mixed and dissolved by heating to prepare an aqueous raw material solution, which was degassed under reduced pressure. This solution was kept at 50 ° C., and the tip of the capsule forming pin was placed in the solution, then taken out and dried to prepare a hard capsule. This capsule had a bright surface, excellent transparency, no oxygen permeability, and excellent stability against changes in humidity. In addition, it is suitable as a filling container for foods and pharmaceuticals because it has an appropriate gradual disintegration property in an aqueous system.
実施例 35 Example 35
[0145] <カプセノレ〉 [0145] <Capsenore>
市販のプルラン(商品名「プルラン PF— 20」、株式会社林原商事販売) 200質量部 、実施例 3の方法で得た分岐澱粉 50質量部、ネイティブジエランガム 0. 5質量部、ァ ルギン酸ナトリウム 0. 5質量部、シュガーエステル 0. 05質量部及び脱イオン水 750 質量部を混合し、加熱溶解して原料水溶液を調製し、減圧脱泡した。この溶液を 50 °Cに保温し、カプセル形成用ピンの先端を溶液中に入れた後、取り出し、乾燥してハ ードカプセルを調製した。本カプセルは、表面に光沢を持ち、透明性に優れ、酸素 透過性を示さず、湿度変化に対する安定性に優れていた。また、水系で適度な徐崩 性を有していることから、食品、医薬品の充填容器として好適である。 Commercially available pullulan (trade name “Pullan PF-20”, Hayashibara Shoji Co., Ltd.) 200 parts by weight, branched starch obtained by the method of Example 3 50 parts by weight, native dielan gum 0.5 part by weight, sodium alginate 0.5 parts by mass, sugar ester 0.05 parts by mass and 750 parts by mass of deionized water were mixed and dissolved by heating to prepare an aqueous raw material solution, which was degassed under reduced pressure. This solution was kept at 50 ° C., and the tip of the capsule forming pin was placed in the solution, then taken out and dried to prepare a hard capsule. This capsule has a glossy surface, excellent transparency, oxygen It did not show permeability and was excellent in stability against changes in humidity. In addition, it is suitable as a filling container for foods and pharmaceuticals because it has an appropriate gradual disintegration property in water.
実施例 36 Example 36
<乳液〉 <Latex>
以下の配合処方に基づき、常法により、乳液を調製した。 Based on the following formulation, an emulsion was prepared by a conventional method.
(処方) (%) (Prescription) (%)
ポリオキシエチレン(20E. O. )ポリオキシプロピレン Polyoxyethylene (20E. O.) Polyoxypropylene
(2E. O. )セチアノレコーノレ 1 (2E.O.) Cetiano Reconole 1
シリコン KF96 (20cs) (信越化学工業株式会社販売) 2 Silicon KF96 (20cs) (Shin-Etsu Chemical Co., Ltd. sales) 2
流動パラフィン(中粘度) 3 Liquid paraffin (medium viscosity) 3
1 , 3—ブチレングリコーノレ(1 , 3-BG) 5 1, 3-Butylene glyconole (1,3-BG) 5
L—ァスコノレビン酸一 2—グノレコシド 2 L-asconolevic acid 1 2 -gnorecoside 2
グリセリン 2 Glycerin 2
実施例 5の方法で調製した分岐澱粉誘導体 0. 6 エチルアルコール 15 Branched starch derivative prepared by the method of Example 5 0.6 Ethyl alcohol 15
カノレポキシビニノレポリマー 0. 3 Canolepoxy bininole polymer 0.3
2—ァミノメチルプロパノール 0· 1 2-Aminomethylpropanol 0 · 1
藍草抽出物(商品名『藍ルーロス』、株式会社林原生物化学研究所 Indigo extract (trade name "Ai Luros", Hayashibara Biochemical Research Institute, Inc.
販売、 1 , 3— BGを 30%含有する藍草の水抽出物) 2 防腐剤 適量 1, 3—Aqueous extract of green grass containing 30% BG) 2 Preservative
精製水を加えて全量を 100%とする。 Add purified water to bring the total volume to 100%.
[0147] 本品は、美白及び/又は美肌用の皮膚外用剤として有用である。また、本品は、保 湿性、浸透性、延展性、使用感に優れている。 [0147] This product is useful as a skin external preparation for whitening and / or beautifying skin. In addition, this product is excellent in moisture retention, permeability, spreadability, and usability.
実施例 37 Example 37
[0148] <シャンプー〉 [0148] <Shampoo>
以下の配合処方に基づき、常法により、シャンプーを調製した。 A shampoo was prepared by a conventional method based on the following formulation.
(処方) (%) ピロタトンオラミン 0. 5 (Prescription) (%) Pirotaton Olamine 0.5
ェデト酸ニナトリウム 0. 3 Edetate disodium 0.3
感光素 201号 0. 002 Photosensitive Element 201 0. 002
0. 3 0. 3
サリチル酸ナトリウム 0. 2 Sodium salicylate 0.2
1 , 3 - BG 3 1, 3-BG 3
ポリオキシエチレンラウリルエーテル硫酸 6. 75 Polyoxyethylene lauryl ether sulfuric acid 6. 75
ヤシ油脂肪酸ジエタノールアミド 2 Palm oil fatty acid diethanolamide 2
ラウリル硫酸トリエタノールァミン 10 Lauryl sulfate triethanolamine 10
ポリオキシエチレンラノリン酸(80Ε· O. ) 0. 5 Polyoxyethylene lanolinic acid (80Ε · O.) 0.5
2 ァノレキノレ N 力ノレボキシメチノレ N 2 Anolequinore N Force Revoloxymethinore N
イミダゾリニゥムべ 10 アンモニゥムクロリドエーテル 0. 8 Imidazolinium 10 Ammonium chloride ether 0.8
実施例 6の方法で調製した分岐澱粉誘導体 0. 5 Branched starch derivative prepared by the method of Example 6 0.5
実施例 15の方法で調製した藍草抽出物粉末 1 Cyanobacteria extract powder prepared by the method of Example 15 1
香料 0. 2 Fragrance 0.2
精製水を加えて全量を 100%とする。 Add purified water to bring the total volume to 100%.
本品は、頭皮の炎症や老化防止効果を有し、抗菌性も強いので、育毛効果に優れ 、脱毛を抑制し、頭皮を清潔に保つことができる。また、使用後も適度の水分を保持 し、毛髪の滑りを良くする、使用感に優れたシャンプーである。 This product has anti-scaling and anti-aging effects on the scalp, and has strong antibacterial properties, so it has excellent hair-growth effects, suppresses hair loss and keeps the scalp clean. In addition, it is a shampoo with excellent usability that retains moderate moisture after use and improves hair slippage.
実施例 38 Example 38
<育毛剤〉 <Hair restorer>
実施例 15の方法で調製した藍草抽出物の粉末 2g 感光素 301号 0. 005g Powder of cyanobacteria extract prepared by the method of Example 15 2g
' 3. Oml '3. Oml
0. lg 0.lg
a , a—トレノヽロース 0. O lg 海藻エキス 0. 75g a, a-Trenolose 0. O lg Seaweed extract 0.75g
グリセリン 2g Glycerin 2g
実施例 7の方法で調製した分岐澱粉誘導体 0. lg Branched starch derivative prepared by the method of Example 7 0.lg
精製水を加えて撹拌 '溶解して全量を 100mlとする。 Add purified water, stir and dissolve to make the total volume 100ml.
本品は、育毛効果、保湿性に優れ、ふけ、痒み、脱毛を抑制し、毛髪の滑りもよい 使用感に優れた育毛剤である。 This product is excellent in hair growth and moisturizing properties, suppresses dandruff, itchiness and hair loss, and has a good hair feeling.
産業上の利用可能性 Industrial applicability
本発明の分岐澱粉誘導体は、分岐構造が密で、耐老化性を有し、分岐澱粉の持 つ物性を適宜変更することができるので、これを澱粉代替品として澱粉質含有成形 物に添加したり、粉末化基剤として使用した成形物は、澱粉の老化に起因する様々 な品質劣化が低減される。さらに、当該成形物は、飲食品、化粧品、医薬部外品、医 薬品、飼料、餌料のみでなぐシート、繊維、発泡成形物、接着剤をはじめとする化成 品、工業品、土木緑化用品、農林業用品、園芸用資材用品、粉末品、雑貨、生分解 性及び/又は徐崩性の成形物などとして利用することができるので、本発明の分岐 澱粉誘導体を含有する成形物の各産業分野における意義は極めて高い。 The branched starch derivative of the present invention has a dense branch structure, has aging resistance, and the physical properties of the branched starch can be appropriately changed. Therefore, it is added to a starch-containing molded product as a starch substitute. In the molded product used as a powdered base, various quality deterioration due to aging of starch is reduced. In addition, the molded products include food and drink products, cosmetics, quasi-drugs, pharmaceuticals, feed, sheets made only of feed, fibers, foamed molded products, chemicals including adhesives, industrial products, civil engineering greening products, Since it can be used as agricultural / forestry products, horticultural materials, powder products, miscellaneous goods, biodegradable and / or slow-disintegrating molded products, each industrial field of molded products containing the branched starch derivative of the present invention The significance in is extremely high.
差替え用紙 (規則 26) Replacement paper (Rule 26)
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| JP2008538685A JP5349050B2 (en) | 2006-10-06 | 2007-10-04 | Branched starch derivative, method for producing the same, and molded product containing branched starch derivative |
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|---|---|---|---|
| JP2006275364 | 2006-10-06 | ||
| JP2006-275364 | 2006-10-06 |
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| WO2008044588A1 true WO2008044588A1 (en) | 2008-04-17 |
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| PCT/JP2007/069442 Ceased WO2008044588A1 (en) | 2006-10-06 | 2007-10-04 | Branched starch derivative, process for production thereof, and molded article comprising the branched starch derivative |
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| JP (1) | JP5349050B2 (en) |
| WO (1) | WO2008044588A1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017094895A1 (en) * | 2015-12-04 | 2017-06-08 | 株式会社林原 | Α-glucan mixture, method for producing said mixture, and application for said mixture |
| JP2018053192A (en) * | 2016-09-30 | 2018-04-05 | 日本コーンスターチ株式会社 | Esterificated starch and starch-based plastic composition |
| WO2018190310A1 (en) * | 2017-04-11 | 2018-10-18 | 株式会社林原 | Quality improver and use thereof |
| WO2019130959A1 (en) * | 2017-12-25 | 2019-07-04 | 株式会社舞昆のこうはら | Edible film, food production method, and partition for foods |
| CN111961262A (en) * | 2020-09-01 | 2020-11-20 | 郑州工业应用技术学院 | Production method of V-shaped amylose n-octanol compound |
| JPWO2020004506A1 (en) * | 2018-06-27 | 2021-07-08 | グリコ栄養食品株式会社 | Waxy seed starch and its manufacturing method |
| WO2025084183A1 (en) * | 2023-10-17 | 2025-04-24 | 国立大学法人 東京大学 | Polysaccharide-derived thermoplastic resin having high heat resistance and low dielectric constant |
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| JPH07291987A (en) * | 1994-03-01 | 1995-11-07 | Hayashibara Biochem Lab Inc | Crystalline maltosylglucoside, production and use thereof |
| JP2002543248A (en) * | 1999-04-30 | 2002-12-17 | ロケット・フルーレ | Soluble branched polymer of glucose and method for producing the same |
| JP2005095148A (en) * | 2003-08-28 | 2005-04-14 | Hayashibara Biochem Lab Inc | Cyclic maltosyl maltose, cyclic maltosyl maltose producing enzyme, production method thereof and use |
| JP2006312705A (en) * | 2005-04-08 | 2006-11-16 | Hayashibara Biochem Lab Inc | Branched starch, production method and use thereof |
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| JP3107358B2 (en) * | 1994-09-13 | 2000-11-06 | 江崎グリコ株式会社 | Glucan having cyclic structure and method for producing the same |
| FR2840612B1 (en) * | 2002-06-06 | 2005-05-06 | Roquette Freres | HIGHLY BRANCHED SOLUBLE GLUCOSE POLYMERS AND PROCESS FOR OBTAINING THEM |
| FR2864088B1 (en) * | 2003-12-19 | 2006-04-28 | Roquette Freres | SOLUBLE POLYMERS OF HIGHLY BRANCHED GLUCOSE |
-
2007
- 2007-10-04 WO PCT/JP2007/069442 patent/WO2008044588A1/en not_active Ceased
- 2007-10-04 JP JP2008538685A patent/JP5349050B2/en not_active Expired - Fee Related
Patent Citations (4)
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|---|---|---|---|---|
| JPH07291987A (en) * | 1994-03-01 | 1995-11-07 | Hayashibara Biochem Lab Inc | Crystalline maltosylglucoside, production and use thereof |
| JP2002543248A (en) * | 1999-04-30 | 2002-12-17 | ロケット・フルーレ | Soluble branched polymer of glucose and method for producing the same |
| JP2005095148A (en) * | 2003-08-28 | 2005-04-14 | Hayashibara Biochem Lab Inc | Cyclic maltosyl maltose, cyclic maltosyl maltose producing enzyme, production method thereof and use |
| JP2006312705A (en) * | 2005-04-08 | 2006-11-16 | Hayashibara Biochem Lab Inc | Branched starch, production method and use thereof |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017094895A1 (en) * | 2015-12-04 | 2017-06-08 | 株式会社林原 | Α-glucan mixture, method for producing said mixture, and application for said mixture |
| JPWO2017094895A1 (en) * | 2015-12-04 | 2018-11-22 | 株式会社林原 | α-glucan mixture, production method and use thereof |
| US11408019B2 (en) | 2015-12-04 | 2022-08-09 | Hayashibara Co., Ltd. | Alpha-glucan mixture, its preparation and uses |
| US11203648B2 (en) | 2016-09-30 | 2021-12-21 | Japan Corn Starch Co., Ltd. | Esterified starch and starch-containing plastic composition |
| JP2018053192A (en) * | 2016-09-30 | 2018-04-05 | 日本コーンスターチ株式会社 | Esterificated starch and starch-based plastic composition |
| WO2018061228A1 (en) * | 2016-09-30 | 2018-04-05 | 日本コーンスターチ株式会社 | Esterified starch and starch-containing plastic composition |
| CN109803985A (en) * | 2016-09-30 | 2019-05-24 | 日本玉米淀粉株式会社 | Esterification starch and starch-series plastics composite |
| WO2018190310A1 (en) * | 2017-04-11 | 2018-10-18 | 株式会社林原 | Quality improver and use thereof |
| WO2019130959A1 (en) * | 2017-12-25 | 2019-07-04 | 株式会社舞昆のこうはら | Edible film, food production method, and partition for foods |
| JPWO2020004506A1 (en) * | 2018-06-27 | 2021-07-08 | グリコ栄養食品株式会社 | Waxy seed starch and its manufacturing method |
| JP7270624B2 (en) | 2018-06-27 | 2023-05-10 | グリコ栄養食品株式会社 | Waxy seed starch and method for producing the same |
| CN111961262A (en) * | 2020-09-01 | 2020-11-20 | 郑州工业应用技术学院 | Production method of V-shaped amylose n-octanol compound |
| CN111961262B (en) * | 2020-09-01 | 2022-03-11 | 郑州工业应用技术学院 | Production method of V-shaped amylose n-octanol compound |
| WO2025084183A1 (en) * | 2023-10-17 | 2025-04-24 | 国立大学法人 東京大学 | Polysaccharide-derived thermoplastic resin having high heat resistance and low dielectric constant |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2008044588A1 (en) | 2010-02-12 |
| JP5349050B2 (en) | 2013-11-20 |
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