WO2008043207A1 - Light emitting system, light emitting apparatus and forming method thereof - Google Patents
Light emitting system, light emitting apparatus and forming method thereof Download PDFInfo
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- WO2008043207A1 WO2008043207A1 PCT/CN2006/003037 CN2006003037W WO2008043207A1 WO 2008043207 A1 WO2008043207 A1 WO 2008043207A1 CN 2006003037 W CN2006003037 W CN 2006003037W WO 2008043207 A1 WO2008043207 A1 WO 2008043207A1
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- Prior art keywords
- light emitting
- light
- wafer
- carrier substrate
- emitting device
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/76—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/51—Cooling arrangements using condensation or evaporation of a fluid, e.g. heat pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/76—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
- F21V29/763—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section the planes containing the fins or blades having the direction of the light emitting axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/08—Lighting devices intended for fixed installation with a standard
- F21S8/085—Lighting devices intended for fixed installation with a standard of high-built type, e.g. street light
- F21S8/086—Lighting devices intended for fixed installation with a standard of high-built type, e.g. street light with lighting device attached sideways of the standard, e.g. for roads and highways
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
- F21W2131/10—Outdoor lighting
- F21W2131/103—Outdoor lighting of streets or roads
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73251—Location after the connecting process on different surfaces
- H01L2224/73265—Layer and wire connectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of semiconductor or other solid state devices
- H01L25/03—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00
- H01L25/0753—Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10D, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00 the devices being arranged next to each other
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/851—Wavelength conversion means
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/855—Optical field-shaping means, e.g. lenses
- H10H20/856—Reflecting means
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/858—Means for heat extraction or cooling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S362/00—Illumination
- Y10S362/80—Light emitting diode
Definitions
- the present invention relates to an illumination system, a light-emitting device, and a method of fabricating the same, and more particularly to an illumination system having a light-emitting wafer, a light-emitting device, and a method of forming the same.
- LED Light Emitting Diode
- a voltage to the diode to drive the electrons in the diode to combine with the holes.
- the energy generated by the combination is released in the form of light.
- a phosphor can be added to the structure to adjust the wavelength of the light ( Color) and intensity.
- a single-crystal light-emitting diode light-emitting method that is, a single light-emitting diode die is used to mix white phosphors with various phosphors.
- the current method mainly uses blue light-emitting diode chips and The light emitted by the yellow phosphor is mixed into white light, and the light emitted by the ultraviolet light emitting diode die, the blue phosphor, the green phosphor and the red phosphor is mixed into white light; one is a polycrystalline light emitting diode In a way, a plurality of LED chips are used to mix white phosphors with various phosphors.
- the current method mainly uses blue light emitting diodes, green light emitting diodes and red light emitting diodes to mix light into white light; Multiple hairs used in LED lighting
- the photodiode has different driving voltage, luminous intensity, temperature characteristics and length of life. In the application, these characteristics need to be matched with each other, which makes the design more difficult, so the cost of production is relatively high, so the current comparison is relatively high. The trend is toward the development of single crystal light-emitting diodes.
- a light-emitting device using a light-emitting diode has a problem that side light cannot be effectively utilized.
- a side light leakage phenomenon such as blue light may also cause a color shift problem, and heat conduction and heat dissipation efficiency are also to be treated. Upgrade. Summary of the invention:
- the present invention provides an illumination system, including: a carrier substrate; a plurality of light emitting wafers carried on the carrier substrate; an annular structure carried on the carrier substrate To accommodate the illuminating wafer, the annular structure includes an outer ring sidewall and an inner ring sidewall, and the illuminating wafer is located between the outer ring sidewall and the inner ring sidewall.
- the light-emitting chip is located between the side wall of the outer ring and the side wall of the inner ring, the light emitted from the side of the light-emitting chip can be adjusted through the side wall of the outer ring and the side wall of the inner ring. The direction of the light emitted by the illuminating wafer.
- the invention further provides a light-emitting device, comprising: a carrier substrate; at least one light-emitting chip, carried on the carrier substrate; a phosphor particle layer formed on the surface of the light-emitting chip or the light-emitting path; an annular structure, carried on the carrier
- the substrate is mounted to accommodate the light-emitting wafer, wherein the annular structure is used to adjust the direction of the light emitted by the light-emitting chip; and an inner covering house is fixed in the annular structure and covers the phosphor particle layer.
- the light-emitting device of the present invention can improve the luminous efficiency by adjusting the direction of the light emitted by the light-emitting chip through the annular structure, and can cover the phosphor particle layer by the inner cover layer fixed in the annular structure, thereby avoiding Fall off.
- the invention also provides a method for manufacturing a light-emitting device, comprising: providing a carrier substrate, at least one light-emitting chip being carried on the carrier substrate; providing an annular structure, being carried on the carrier substrate to accommodate the light-emitting chip; and a plurality of phosphor particles Mixing with a liquid without a binder to form a mixed solution; filling the mixed solution in the annular structure; and removing the liquid to agglomerate the phosphor particles into a phosphor particle layer and attaching at least to the light-emitting wafer in the ring structure .
- the method of manufacturing the light-emitting device also improves the problem of the general precipitation method. That is to say, the mixed liquid only needs to be filled in the annular structure, and since the mixed liquid in this portion is much smaller than the original mixed liquid, the liquid can be formed faster by removing the liquid by, for example, drying.
- the powder layer is attached to the wafer in the ring structure, which also improves the process efficiency.
- Fig. 1 is a view showing a light-emitting device of this embodiment.
- Fig. 2 is a view showing another embodiment of the light-emitting device of the embodiment.
- Fig. 3 is a view showing the combined structure of Fig. 2.
- FIG. 4 is a diagram showing the arrangement of a plurality of conventional light-emitting wafers.
- FIG. 5 is a view showing the arrangement of the ring structure and the plurality of light-emitting wafers of the embodiment.
- FIG. 6 is a diagram showing a ring structure of another embodiment and an arrangement of a plurality of light emitting wafers.
- FIG. 7 is a diagram showing the arrangement of a ring structure and a plurality of light-emitting wafers according to another embodiment.
- FIG. 8 is a diagram showing the arrangement of a ring structure and a plurality of light-emitting wafers according to another embodiment.
- FIG. 9 is a schematic view showing a manufacturing method of the light emitting device of the embodiment.
- 10A to 10B are views showing a combined structure of a plurality of heat radiating portions of the embodiment.
- 11A to 11B are views showing a combined structure of a plurality of carrier substrates of the present embodiment. Best practice:
- the light-emitting device having a ring structure and its heat conduction mode, and a combination of a plurality of light-emitting devices, and the application of the ring structure in the precipitation method are mainly explained, but these embodiments are only for explaining the present invention. The invention is not intended to limit the scope of the invention.
- ring structure refers to a closed structure.
- a rectangular shape such as a rectangle or a square, or a circular annular structure is illustrated as an illustration, but is not intended to limit the scope of the present invention; in other embodiments, the annular structure is
- the enclosed area can also be any other shape.
- the annular structure used in accordance with embodiments of the present invention in addition to concentrating light from the sides of the wafer, is more resistant to heat sinking.
- the ring structure is not limited to a single ring structure, and may include a plurality of single ring structures or a multiple ring structure in different embodiments, and the light emitting chip may be disposed in a single ring structure or between adjacent ring structures.
- the light-emitting chip may be composed of a single wafer, a plurality of wafers, or an array of wafers. For convenience of explanation, the following is referred to as a light-emitting wafer.
- Light-emitting device having a ring-shaped structure
- Yuan. 2 is a view showing the combined structure shown in FIG. 1.
- the illuminating device or the illuminating unit 100 includes a carrier substrate 102 for carrying a single or multiple illuminating wafers. And a luminescent particle layer 106 disposed on the surface of the illuminating wafer 104 or its illuminating path, for example, composed of phosphor particles, which may optionally form a van der Waals force bond by drying without an adhesive, in this example,
- the phosphor particle layer 106 is an upper surface and side edges that completely cover the light emitting wafer 104.
- the light emitting device may select an annular structure 110 carried on the carrier substrate 102 to accommodate the light emitting wafer 104; and an inner cover layer 108 fixed in the annular structure 110 and covering the phosphor particle layer 106.
- the light-emitting unit 100 can constitute an illumination system, and the area enclosed by the annular structure 110 can be a polygonal shape, such as a rectangle or a pentagon, or a circular or elliptical shape. Please refer in particular to the circular structure shown in Figures 5-8.
- the inner cover layer 108 can be formed by applying a soft polymer material such as silica gel to the ring structure, or by using a formed hard glass layer or an acrylic resin layer. The method is directly embedded in the annular structure 110 and pressed onto the phosphor particle layer 106, so that the phosphor particle layer is prevented from falling off.
- a soft polymer material such as silica gel
- the annular structure 110 can be used to adjust the direction of light emitted from the luminescent wafer 104, such as shadowing, reflecting, collecting, or focusing, the phosphor particle layer 106 does not completely cover the luminescent wafer side. At the same time, the phenomenon of blue light leakage on the side of the light-emitting chip 104 can be solved, and the problem of color shift of the light is improved.
- the annular structure 110 can generally be a metal material having a reflective surface, or a plastic body, and the surface can form a reflective material layer, for example, a plating layer of chromium, nickel, silver, zinc fluoride, Or reflective materials such as magnesium sulfide.
- annular structure 110 is disposed on the same surface as the light-emitting wafer 104, if a material having better heat dissipation characteristics, such as polishing to form a metal material having a reflective surface, heat dissipation efficiency can be improved.
- a lens 200 may be selectively covered on the above-mentioned light-emitting device or light-emitting unit, for example, made of glass, epoxy or PE plastic to cover the substrate 102, the light-emitting wafer 104, the inner cover 108, and the annular structure 110, The lens 200 is adhered to the carrier substrate 102 or the annular structure 110 to form a closed cavity.
- the sealed cavity may be a vacuum environment or filled with an inert gas to maintain stability in the closed cavity.
- the lens 200 It may also be fixed to the annular structure 110, for example, by an adhesive or a gasket to form a closed cavity 150.
- the inner sidewall of the annular structure 110 forms an angle of 6, and 0 with the surface of the substrate 102.
- ⁇ ⁇ ⁇ 90°, but preferably ⁇ 45°;
- the material of the annular structure 110 is a metal such as a stainless steel material; and a coating film may be selected on the surface of the annular structure 110 to increase the reflection effect.
- the phosphor particles in the phosphor particle layer 106 do not contain glue, so that the luminous efficiency can be increased.
- the number of wafers of the illuminating wafer 104 is determined according to needs, and may be, for example, single or multiple; in this example, the wafer is a light emitting diode.
- the shape of the area enclosed by the annular structure 110 may be appropriately changed as needed, for example, a rectangle, a circle, or other shapes; and the shape of the ring structure 110 itself may be arbitrarily changed.
- the cross-sectional shape thereof may be trapezoidal, triangular or curved.
- the area enclosed by the annular structure may also be any other shape, such as a space of a backlight module to fabricate a suitable elongated ring structure.
- the carrier substrate 102 can be a metal substrate, such as an aluminum substrate, in this embodiment.
- a surface of the carrier substrate may be further formed with a planarization insulating layer 160, such as a metal oxide layer.
- a planarization insulating layer 160 such as a metal oxide layer.
- One embodiment is anodized on the surface of the aluminum substrate 102 to form an aluminum oxide insulating layer having a thickness of about 30 to 35 um. .
- the planarization insulating layer 160 and the substrate 102 can be tightly bonded, the thermal resistance is lowered and the heat conduction efficiency can be improved.
- the bottom of the carrier substrate 102 further includes a heat conducting portion 180 for accommodating a plurality of heat conducting tubes 112 for deriving heat flow caused by the light emitting wafer 104.
- the light emitting device 100 further selectively includes a heat sink portion 114 under the carrier substrate 102.
- the heat dissipating portion 114 can be closely adhered to the heat transfer tube 112 and the carrier substrate 102 through the corresponding recess 112a.
- the lower surface of the heat radiating portion 114 may include heat radiating fins 115 to promote heat dissipation.
- the heat pipe 112 may also extend from the heat conducting portion 180 to the heat radiating portions 212 and 214 to derive heat flow caused by the light emitting wafer.
- the lighting device 100 such as the combined street lamp or table lamp
- the heat dissipating portions 212 and 214 and the heat dissipating fins may be disposed under the carrier substrate 102 or outside the carrier substrate as needed, and the heat pipe 112 may be The heat conducting portion 180 extends.
- the heat dissipation portions 212 and 214 also include a plurality of grooves 212a and 214a to accommodate the heat pipe 112.
- the heat dissipating portion and the heat dissipating fins may also be directly disposed on an external mechanism, such as the lamp body 300 shown in FIG. 3, and for the vehicle lamp, it may be disposed on the frame, so that The effect of expanding the heat dissipation area.
- the heat pipe 112 can increase the heat transfer efficiency, and includes a body having a vacuum sealed cavity.
- the body can be made of a heat dissipating metal such as copper or aluminum, and the vacuum sealed cavity is filled with a heat transfer fluid such as water or wick.
- the distribution is formed on the inner wall of the closed cavity. Therefore, when the heat transfer fluid in the heat transfer tube evaporates near the illuminating wafer 104 and flows to both ends of the body, it condenses at the cold regions at both ends, and then the capillary is pulled back by the capillary principle. Continue to conduct heat at the location.
- the heat pipe may further include a fixing device 210, such as a metal splint. When the light emitting device is assembled, the metal plate can clamp the heat conducting portion 180 and the heat radiating portions 114, 212, and 214, and then fix by a screw lock. .
- a patterned conductive layer 170 is additionally formed on the surface of the planarization insulating layer 160 of the carrier substrate 102 , and includes a contact pad 170 a for connecting the luminescent wafer 104 through the wire 190 , and further The height of the bottom of the illuminating wafer 104 is the same as that of the contact pad 170a.
- a carrier portion 170b may be formed on the surface of the planarization insulating layer 160 to carry the luminescent wafer 104.
- the luminescent wafer 104 can be affixed to the carrier portion 170b by laser brazing of the patterned conductive layer 170.
- a metal material may be selectively deposited on the planarization insulating layer 160 by electroplating or magnetron sputtering as the patterned conductive layer 170.
- Another method is to use a screen print-conductive ink on the planarization insulating layer, and then thermally cure the conductive ink on the planarization insulating layer 160 as the patterned conductive layer 170.
- the conductive ink can be a heat curable polymer resin (conductor filled with a conductive material) Filled thermosetting polymer resin ink), i 1 column ⁇ US special: ⁇ 5859581 disclosed in the silver paste composition.
- Another embodiment is to use a high temperature process, such as 540 degrees Celsius, to form a patterned conductive layer comprising a contact pad 170a, and a carrier portion 170b that can be tightly bonded to the luminescent wafer.
- the silver paste can be mixed into the glass powder.
- the indium material may be mixed with nano silver and glass powder as a silver paste to form a patterned conductive layer to increase thermal conductivity, and since the thermal curing temperature of the nano silver is only about 100 degrees. Therefore, the process temperature can be lowered to avoid damaging the planarization insulating layer.
- the thermal resistance can be reduced and the heat conduction efficiency can be improved.
- the present embodiment provides a method of fabricating a light-emitting device, which is incorporated herein by reference.
- the manufacturing process of this embodiment includes the following steps, but the order of the steps may be adjusted according to the process requirements and is not limited thereto.
- a substrate 102 is provided, wherein at least one illuminating wafer 104 is carried on the substrate 102, for example, an array of LED chips is fabricated on an aluminum substrate having a planarized aluminum oxide layer, as shown in FIG.
- an annular structure 110 is provided, for example, carried on the substrate 102 using a plastic annular structure having a chrome-plated reflective surface to accommodate the luminescent wafer 104.
- the plurality of phosphor particles are then mixed with a non-adhesive-containing liquid to form a mixture 900.
- the mixture can be filled into the annular structure 110, for example, by nozzle plating or dripping. Then remove the liquid, for example, using a drying process, so that the fluorescent particles are agglomerated by van der Waals force
- a phosphor particle layer 106 is formed and attached to at least the light-emitting wafer 104 in the ring structure 110.
- the phosphor particles may be nanosized to be more uniformly mixed with the liquid without the binder to form a mixed solution.
- Another way of homogenizing is to selectively mix the organic solvent 910 into the liquid without the adhesive so that the phosphor particles are more uniformly mixed with the non-adhesive-containing liquid to form a mixed solution.
- the liquid and the organic solvent are removed to agglomerate the phosphor particles into a phosphor particle layer and adhere to at least the light-emitting wafer in the ring structure.
- the organic solvent is generally selected from paraffin or rosin oil, and finally, the organic solvent can be selected. Excessive temperature procedures such as 320 degrees Celsius or less to remove organic solvents.
- the annular structure 110 used in accordance with an embodiment of the present invention is to increase the efficiency of the conventional precipitation method. That is, only a small amount of the mixed liquid remains in the inner region of the annular structure 110, so that the remaining liquid can be removed more quickly by the drying method to form the phosphor particle layer 106 and adhere to the wafer in the ring structure 110. In this way, the process efficiency can be improved.
- the embodiment may optionally embed a formed hard glass layer or an acryl resin layer in the annular structure 110 to be pressed against the phosphor particle layer 106 as an inner cover layer.
- the conventional multi-wafer arrangement is arranged in a matrix, so that the side edges of the respective illuminating wafers, such as 401, 403, and 405, respectively shield the side light emitted by the sides of other illuminating wafers, thereby detracting. Luminous efficiency.
- the light emitting device includes a plurality of light emitting chips 520 carried by the carrier substrate, and an annular structure carried on the carrier substrate to accommodate the light emitting wafer.
- the ring structure may be a plurality of separate single ring structures or, in this case, A plurality of connected single ring structures include an outer ring sidewall 510 and an inner ring sidewall 530, and the light emitting chip 520 is located between the outer ring sidewall 510 and the inner ring sidewall 530.
- the outer ring side wall 510 and the inner ring side wall 530 each include a reflective surface for reflecting light emitted from the side of the light emitting chip 520.
- the light emitting wafer may include a plurality of sides, and the light L emitted by each side is substantially toward the outer ring side wall 510 or the inner ring side wall 530.
- a shortest pitch p such as the distance from the end point 520a to the end point 540a, is included.
- This shortest pitch p may cause the projection surface A1 of the side surface of the wafer 520 and the side of the wafer 540.
- the overlap area of the side surface A2 is substantially zero or substantially less than 50% of the side surface area A1 of the wafer 520.
- the illuminating wafers are quadrilateral and may be arranged in a diamond arrangement.
- the light emitting chip 620 is located between the outer ring sidewall 610 and the inner ring sidewall 630, wherein each of the light emitting wafers 620 includes a pair of two ends 620a on the oblique line. And 620b, and the two ends of the illuminating wafer are located on an axis 640 surrounding the inner ring side wall 630 or on a parallel line parallel to the axis 640.
- the light emitting chip 720 is located between the outer ring sidewall 710 and the inner ring sidewall 730, wherein each of the light emitting wafers 720 includes a pair of two ends located on the oblique line. 720a and 720b, and the ends of the illuminating wafer are located on an axis 740 surrounding the inner ring sidewall 730 or on a parallel line parallel to the axis 740.
- the plurality of light-emitting chips 820 are disposed at an appropriate interval between the outer ring sidewall 810 and the inner ring sidewall 830, so that most of the light emitted by each side is substantially toward the outer ring sidewall 810 or the inner ring.
- the sidewall 830 can thus make the area of overlap of the projection surface of the side surface of the wafer 820 and the side surface of the wafer 840 substantially zero or substantially less than 50% of the surface area of the side of the wafer 820.
- the circular or rectangular annular structure may also continue to form a ring side wall outward or inward to form a multi-ring structure, and the light-emitting chip may be disposed between the side walls of any two rings.
- the light emitted from the sides of the light-emitting chip can be effectively guided to the reflective surface of the outer ring side wall or the inner ring side wall without being blocked by other light-emitting chips, thereby effectively improving the light emission. effectiveness.
- the thermal insulation can improve the thermal conductivity by the close combination of the layers of the illuminating device.
- a connection structure capable of rapid thermal conduction is still needed, such as the embodiment. 10A to 10B and Figs. 11A to 11B.
- the heat dissipating portion 1010 or 1030 is formed according to the above embodiment.
- the heat dissipating portion 1010 includes a connecting portion 1012, which may be located at two sides of the heat dissipating portion.
- the connecting portion 1012 includes a fitting hole 1014.
- the heat dissipating portion 1030 also includes a connecting portion 1032.
- the connecting portion 1032 can be located at two sides of the heat dissipating portion.
- the connecting portion 1032 includes a fitting hole 1034 or can be embedded.
- the chimeric chimera 1036 is formed according to the above embodiment.
- the heat dissipating portion 1010 includes a connecting portion 1012, which may be located at two sides of the heat dissipating portion.
- the connecting portion 1012 includes a fitting hole 1014.
- the heat dissipating portion 1030 also includes a connecting portion 1032.
- the connecting portion 1032 can be located at two sides of the heat dissipating portion.
- the combination of any two light-emitting devices can be connected by the mutual fitting of the connecting portions of the heat-dissipating portions, which can greatly increase the dispersion of the single light-emitting device by sharing a plurality of heat-dissipating portions. Hot area.
- another embodiment of connecting the two light-emitting devices 1170 is to provide a connection portion on the carrier substrates 1110 and 1130 , for example, a connection portion 1112 having a chisel 1114 is formed on at least one side of the carrier substrate 1110 . Or, at least one side of the carrier substrate 1130 is formed with a connecting portion 1132 having a fitting hole 1134. Another example is that a connecting portion having a fitting and a fitting hole is formed on both sides of the carrier substrate 1110. . Therefore, the respective light-emitting devices can be combined by the connection portion of the carrier substrate.
- Light-emitting device 100 carrier substrate 102; light-emitting wafer 104; luminescent powder layer 106; annular structure 110; inner cover layer 108; lens 200; sealed cavity 150; planarization insulating layer 160; heat-transfer portion 180; heat-conducting tube 112; 102a; heat dissipation portion 114; heat dissipation fin 115; patterned conductive layer 170; contact pad 170b; wire 190; bearing portion 170b; groove 102a; groove 112a; heat dissipation portion 212, 214; groove 212a, 214a; lamp body 300; fixing device 210; light-emitting chip 401, 403, 405; light-emitting chip 520; outer ring side wall 510; inner ring side wall 530; side light L; shortest pitch p; end points 520a, 540a; projection surface A1; wafer side Side surface A2; rectangular ring structure 600; light emitting chip 620; outer ring side wall 610
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Abstract
Description
发光系统、 发光装置及其制造方法 Light emitting system, light emitting device and manufacturing method thereof
技术领域: 本发明是有关于一种发光系统、 发光装置及其制造方法, 且特别有 关于一种具有发光晶片的发光系统、 发光装置及其形成方法。 TECHNICAL FIELD The present invention relates to an illumination system, a light-emitting device, and a method of fabricating the same, and more particularly to an illumination system having a light-emitting wafer, a light-emitting device, and a method of forming the same.
背景技术: Background technique:
发光二极管(Light Emitting Diode, 筒称 LED )因其具有高亮度、 体积小、 重量轻、 不易破损、 低耗电量和寿命长等优点, 所以被广泛地 应用各式显示产品中, 其发光原理如下: 施加一电压于二极管上, 驱使 二极管里的电子与空穴结合, 此结合所产生的能量是以光的形式释放出 来; 此外, 尚可添加荧光体于此结构里, 以调整发光波长(颜色) 与强 度。 Light Emitting Diode (LED) is widely used in various display products because of its high brightness, small size, light weight, low damage, low power consumption and long life. As follows: Apply a voltage to the diode to drive the electrons in the diode to combine with the holes. The energy generated by the combination is released in the form of light. In addition, a phosphor can be added to the structure to adjust the wavelength of the light ( Color) and intensity.
其中白光发光二极管的出现, 更是将发光二极管的应用延伸至照明 领域; 以白光发光二极管与目前照明中最常使用的白炽灯泡与日光灯比 较, 发光二极管具有低发热量、 低耗电量、 寿命长、 反应速度快、 体积 小等优点, 故为业界所发展的重点。 Among them, the appearance of white light-emitting diodes extends the application of light-emitting diodes to the field of illumination. Compared with the most commonly used incandescent bulbs and fluorescent lamps in current illumination, LEDs have low heat generation, low power consumption and long life. Long, fast response, small size, etc., it is the focus of the industry.
目前制造白光发光二极管的方式主要有两类, 一为单晶型发光二极 管发光方式, 即利用单一发光二极管晶粒搭配各色荧光粉来混成白光, 目前使用的方法主要是利用蓝光发光二极管晶粒与黄光荧光粉所发出的 光混合成白光, 及利用紫外光发光二极管晶粒、 蓝光荧光粉、 绿光荧光 粉与红光荧光粉所发出的光混合成白光; 一为多晶型发光二极管发光方 式, 即利用多个发光二极管晶粒搭配各色荧光粉来混成白光, 目前使用 的方法主要是利用蓝光发光二极管、 绿光发光二极管与红光发光二极管 所发出的光混合成白光; 但多晶型发光二极管发光方式所使用的多个发 光二极管, 其驱动电压、 发光强度、 温度特性与寿命长短皆不相同, 而 在应用中这些特性皆需要相互匹配, 使设计的难度大增, 故所生产的成 本也相对较高, 所以目前较倾向朝单晶型发光二极管方向开发。 At present, there are two main methods for manufacturing white light-emitting diodes. One is a single-crystal light-emitting diode light-emitting method, that is, a single light-emitting diode die is used to mix white phosphors with various phosphors. The current method mainly uses blue light-emitting diode chips and The light emitted by the yellow phosphor is mixed into white light, and the light emitted by the ultraviolet light emitting diode die, the blue phosphor, the green phosphor and the red phosphor is mixed into white light; one is a polycrystalline light emitting diode In a way, a plurality of LED chips are used to mix white phosphors with various phosphors. The current method mainly uses blue light emitting diodes, green light emitting diodes and red light emitting diodes to mix light into white light; Multiple hairs used in LED lighting The photodiode has different driving voltage, luminous intensity, temperature characteristics and length of life. In the application, these characteristics need to be matched with each other, which makes the design more difficult, so the cost of production is relatively high, so the current comparison is relatively high. The trend is toward the development of single crystal light-emitting diodes.
然而, 目前使用发光二极管的发光装置由于有可能发生侧部光线无 法有效利用的问题, 另一方面, 侧部漏光的现象, 例如蓝光, 也有可能 产生色偏的问题, 而导热及散热效率也有待提升。 发明内容: However, at present, a light-emitting device using a light-emitting diode has a problem that side light cannot be effectively utilized. On the other hand, a side light leakage phenomenon such as blue light may also cause a color shift problem, and heat conduction and heat dissipation efficiency are also to be treated. Upgrade. Summary of the invention:
有鉴于此, 为解决现有技术中的上述问题, 本发明提供一种发光系 统, 包括: 一承载基板; 多个发光晶片, 承载于该承载基板上; 一环形 结构, 承载于该承载基板上以容纳所述发光晶片, 该环形结构包括一外 环侧壁及一内环侧壁, 所述发光晶片是位于该外环侧壁及内环侧壁之间。 In view of the above, in order to solve the above problems in the prior art, the present invention provides an illumination system, including: a carrier substrate; a plurality of light emitting wafers carried on the carrier substrate; an annular structure carried on the carrier substrate To accommodate the illuminating wafer, the annular structure includes an outer ring sidewall and an inner ring sidewall, and the illuminating wafer is located between the outer ring sidewall and the inner ring sidewall.
本发明所述发光系统, 由于发光晶片是位于外环侧壁及内环侧壁之 间, 因此, 由发光晶片侧部所发出的光线, 可以充分通过外环侧壁及内 环侧壁来调整发光晶片所发出光线的方向。 In the illumination system of the present invention, since the light-emitting chip is located between the side wall of the outer ring and the side wall of the inner ring, the light emitted from the side of the light-emitting chip can be adjusted through the side wall of the outer ring and the side wall of the inner ring. The direction of the light emitted by the illuminating wafer.
本发明另提供一种发光装置, 包括: 一承载基板; 至少一发光晶片, 承载于承载基板上; 一荧光粉粒层, 形成于发光晶片的表面或发光路径 上; 一环形结构, 承载于承载基板上以容纳发光晶片, 其中环形结构用 于调整发光晶片所发出光线的方向; 及一内覆盖屋, 固着于环形结构内 并覆盖住荧光粉粒层。 The invention further provides a light-emitting device, comprising: a carrier substrate; at least one light-emitting chip, carried on the carrier substrate; a phosphor particle layer formed on the surface of the light-emitting chip or the light-emitting path; an annular structure, carried on the carrier The substrate is mounted to accommodate the light-emitting wafer, wherein the annular structure is used to adjust the direction of the light emitted by the light-emitting chip; and an inner covering house is fixed in the annular structure and covers the phosphor particle layer.
本发明所述的发光装置, 由于可通过环形结构调整发光晶片所发出 光线的方向, 因此可以改善发光效率, 此外, 通过固着于环形结构内的 内覆盖层, 可以覆盖住荧光粉粒层, 避免脱落。 本发明还提供一种发光装置的制造方法, 包括: 提供一承载基板, 至少一发光晶片承载于承载基板上; 提供一环形结构, 承载于承载基板 上以容纳发光晶片; 使多颗荧光粉粒与一不含粘着剂的液体混合形成混 合液; 填充混合液于环形结构内; 及移除液体使所述荧光粉粒结块成一 荧光粉粒层并至少附着于上述环形结构内的发光晶片上。 The light-emitting device of the present invention can improve the luminous efficiency by adjusting the direction of the light emitted by the light-emitting chip through the annular structure, and can cover the phosphor particle layer by the inner cover layer fixed in the annular structure, thereby avoiding Fall off. The invention also provides a method for manufacturing a light-emitting device, comprising: providing a carrier substrate, at least one light-emitting chip being carried on the carrier substrate; providing an annular structure, being carried on the carrier substrate to accommodate the light-emitting chip; and a plurality of phosphor particles Mixing with a liquid without a binder to form a mixed solution; filling the mixed solution in the annular structure; and removing the liquid to agglomerate the phosphor particles into a phosphor particle layer and attaching at least to the light-emitting wafer in the ring structure .
发光装置的制造方法, 亦改善了一般沉淀法的问题。 也就是说, 混 合液只需填充于环形结构内即可, 由于此部分的混合液远少于原有的混 合液, 因此, 透过例如烘干等方式来移除液体可以更快的形成荧光粉粒 层并附着于环形结构内的晶片上, 如此一来, 也提升了制程效率。 附图说明: The method of manufacturing the light-emitting device also improves the problem of the general precipitation method. That is to say, the mixed liquid only needs to be filled in the annular structure, and since the mixed liquid in this portion is much smaller than the original mixed liquid, the liquid can be formed faster by removing the liquid by, for example, drying. The powder layer is attached to the wafer in the ring structure, which also improves the process efficiency. BRIEF DESCRIPTION OF THE DRAWINGS:
图 1是绘示本实施例的发光装置。 Fig. 1 is a view showing a light-emitting device of this embodiment.
图 2是绘示本实施例的发光装置的另一实施例。 Fig. 2 is a view showing another embodiment of the light-emitting device of the embodiment.
图 3是绘示图 2的组合结构。 Fig. 3 is a view showing the combined structure of Fig. 2.
图 4是绘示传统多个发光晶片的排列方式。 FIG. 4 is a diagram showing the arrangement of a plurality of conventional light-emitting wafers.
图 5是绘示本实施例的环形结构及多个发光晶片的排列方式。 FIG. 5 is a view showing the arrangement of the ring structure and the plurality of light-emitting wafers of the embodiment.
图 6是绘示另一实施例的环形结构及多个发光晶片的排列方式。 图 7是绘示另一实施例的环形结构及多个发光晶片的排列方式。 图 8是绘示另一实施例的环形结构及多个发光晶片的排列方式。 图 9是绘示本实施例的发光装置的制作方法示意图。 6 is a diagram showing a ring structure of another embodiment and an arrangement of a plurality of light emitting wafers. FIG. 7 is a diagram showing the arrangement of a ring structure and a plurality of light-emitting wafers according to another embodiment. FIG. 8 is a diagram showing the arrangement of a ring structure and a plurality of light-emitting wafers according to another embodiment. FIG. 9 is a schematic view showing a manufacturing method of the light emitting device of the embodiment.
图 10A至图 10B是绘示本实施例的多个散热部的组合结构。 10A to 10B are views showing a combined structure of a plurality of heat radiating portions of the embodiment.
图 11A至图 11B是绘示本实施例的多个承载基板的组合结构。 最佳实施方式: 11A to 11B are views showing a combined structure of a plurality of carrier substrates of the present embodiment. Best practice:
为让本发明的上述和其他目的、 特征、 和优点能更明显易懂, 下文 特举出较佳实施例, 并配合所附图式, 作详细说明如下: The above and other objects, features and advantages of the present invention will become more <RTIgt;
本 实 施 例 在 此 并 入 申 请 人 的 PCT 专 利 申 请 号 PCT/CN2006/002625 , PCT 专利申请号 PCT/CN2006/001248、 PCT/CN2005/00046、 中国专利申请号 200510008606.0及美国专利申 请号 11/059554作为本发明参考。 The present application is hereby incorporated by reference to the applicant's PCT Patent Application No. PCT/CN2006/002625, PCT Patent Application No. PCT/CN2006/001248, PCT/CN2005/00046, Chinese Patent Application No. 200510008606.0, and US Patent Application No. 11/059554. Reference to the present invention.
在本发明的下列实施例中, 主要分别说明具有环形结构的发光装置 及其导热方式, 以及多个发光装置的组合, 以及环形结构在沉淀法的应 用, 但是此些实施例仅用于说明本发明而非用以限定本发明的范围。 In the following embodiments of the present invention, the light-emitting device having a ring structure and its heat conduction mode, and a combination of a plurality of light-emitting devices, and the application of the ring structure in the precipitation method are mainly explained, but these embodiments are only for explaining the present invention. The invention is not intended to limit the scope of the invention.
在本说明书中, 所谓 "环形结构" 是泛指一封闭结构。 在本发明的 实施例中, 虽列举矩形如长方形或正方形, 或者圆形的环形结构所围成 的区域作为说明, 但是并非用以限定本发明的范围; 在其他实施例中, 此环形结构所围成的区域也可以是其它任意形状。 In the present specification, the so-called "ring structure" refers to a closed structure. In the embodiment of the present invention, a rectangular shape such as a rectangle or a square, or a circular annular structure is illustrated as an illustration, but is not intended to limit the scope of the present invention; in other embodiments, the annular structure is The enclosed area can also be any other shape.
根据本发明的实施例所使用的环形结构, 除了可以聚集来自所述晶 片侧边所发出的光线外, 更有避免热量囤积(heat sink )产生的功能。 此外, 环形结构也不限于单环结构, 在不同实施例中也可以包含多个单 环结构或一多重环结构, 而发光晶片则可以设置于单环结构内或相邻两 环结构之间, 在此, 发光晶片可以由单颗晶片, 多颗晶片, 或是晶片阵 列所組成, 为方便说明起见, 以下以发光晶片筒称。 The annular structure used in accordance with embodiments of the present invention, in addition to concentrating light from the sides of the wafer, is more resistant to heat sinking. In addition, the ring structure is not limited to a single ring structure, and may include a plurality of single ring structures or a multiple ring structure in different embodiments, and the light emitting chip may be disposed in a single ring structure or between adjacent ring structures. Here, the light-emitting chip may be composed of a single wafer, a plurality of wafers, or an array of wafers. For convenience of explanation, the following is referred to as a light-emitting wafer.
具有环形状结构的发光装置 Light-emitting device having a ring-shaped structure
图 1是绘示本发明较佳实施例的具有环形结构的发光装置或发光单 元。 图 2是绘示依据图 1所示的组合结构。 1 is a light-emitting device or a light-emitting unit having a ring structure according to a preferred embodiment of the present invention; Yuan. 2 is a view showing the combined structure shown in FIG. 1.
请同时参阅图 1及图 2, 发光装置或发光单元 100包括一承载基板 102, 用以承载单一或多个发光晶片, 在此是以发光晶片 104为例。 以及 置于发光晶片 104表面或其发光路径上的发光粉粒层 106, 例如由荧光 粉粒所构成, 其可以选择不含粘着剂而通过烘干方式形成范德华力键结, 在本例中, 荧光粉粒层 106是完整覆盖发光晶片 104的上表面及侧边。 在一较佳实施例中,发光装置可选择一环形结构 110,其承载于承载基板 102上以容纳发光晶片 104; 以及固着于环形结构 110内并覆盖着荧光 粉粒层 106的内覆盖层 108。 在此实施例中, 发光单元 100即可构成一 个发光系统, 且环形结构 110所围成的区域可为多边形, 例如矩形或五 边形, 亦可为圆形或椭圆形。 请特别参考图 5至图 8所示的环形结构示 意图。 Referring to FIG. 1 and FIG. 2, the illuminating device or the illuminating unit 100 includes a carrier substrate 102 for carrying a single or multiple illuminating wafers. And a luminescent particle layer 106 disposed on the surface of the illuminating wafer 104 or its illuminating path, for example, composed of phosphor particles, which may optionally form a van der Waals force bond by drying without an adhesive, in this example, The phosphor particle layer 106 is an upper surface and side edges that completely cover the light emitting wafer 104. In a preferred embodiment, the light emitting device may select an annular structure 110 carried on the carrier substrate 102 to accommodate the light emitting wafer 104; and an inner cover layer 108 fixed in the annular structure 110 and covering the phosphor particle layer 106. . In this embodiment, the light-emitting unit 100 can constitute an illumination system, and the area enclosed by the annular structure 110 can be a polygonal shape, such as a rectangle or a pentagon, or a circular or elliptical shape. Please refer in particular to the circular structure shown in Figures 5-8.
一般而言, 内覆盖层 108的制作除可通过涂布硅胶等软质的高分子 材料于环形结构内之外, 亦可使用一成形的硬玻璃层或压克力树脂层, 并通过嵌合的方式直接嵌入环形结构 110中而压合于荧光粉粒层 106上, 如此可避免荧光粉粒层脱落。 In general, the inner cover layer 108 can be formed by applying a soft polymer material such as silica gel to the ring structure, or by using a formed hard glass layer or an acrylic resin layer. The method is directly embedded in the annular structure 110 and pressed onto the phosphor particle layer 106, so that the phosphor particle layer is prevented from falling off.
在另一较佳实施例中, 由于环形结构 110可用来调整来自发光晶片 104 所发出光线的方向, 例如遮蔽、 反射、 收集、 或聚焦, 因此当荧光 粉粒层 106未完全覆盖住发光晶片侧边时, 仍可解决发光晶片 104侧边 的漏蓝光现象, 并改善光线色偏的问题。 In another preferred embodiment, since the annular structure 110 can be used to adjust the direction of light emitted from the luminescent wafer 104, such as shadowing, reflecting, collecting, or focusing, the phosphor particle layer 106 does not completely cover the luminescent wafer side. At the same time, the phenomenon of blue light leakage on the side of the light-emitting chip 104 can be solved, and the problem of color shift of the light is improved.
环形结构 110—般可为具有反射面的金属材料,或者为一塑胶本体, 表面则可形成一反光材料层, 例如选择电镀一层铬、 镍、 银、 氟化锌、 或硫化镁等反光材料。 The annular structure 110 can generally be a metal material having a reflective surface, or a plastic body, and the surface can form a reflective material layer, for example, a plating layer of chromium, nickel, silver, zinc fluoride, Or reflective materials such as magnesium sulfide.
其中, 由于环形结构 110与发光晶片 104设置在同一面, 因此如果 选择散热特性较佳的材质, 例如抛光形成具有反光面的金属材料, 则可 以提高散热效率。 Wherein, since the annular structure 110 is disposed on the same surface as the light-emitting wafer 104, if a material having better heat dissipation characteristics, such as polishing to form a metal material having a reflective surface, heat dissipation efficiency can be improved.
此外, 可以在上述发光装置或发光单元上选择性覆盖一透镜 200, 例如是由玻璃、环氧树脂或 PE塑料制成以覆盖基板 102、发光晶片 104、 内覆盖层 108、 和环形结构 110, 而透镜 200会密合于承载基板 102或 环形结构 110以形成一密闭腔, 密闭腔内可为一真空环境或填充有惰性 气体, 以维持密闭腔内的稳定, 另在本例中, 透镜 200亦可以固定于环 形结构 110上, 例如透过粘着剂或垫片结合形成密闭腔 150。 In addition, a lens 200 may be selectively covered on the above-mentioned light-emitting device or light-emitting unit, for example, made of glass, epoxy or PE plastic to cover the substrate 102, the light-emitting wafer 104, the inner cover 108, and the annular structure 110, The lens 200 is adhered to the carrier substrate 102 or the annular structure 110 to form a closed cavity. The sealed cavity may be a vacuum environment or filled with an inert gas to maintain stability in the closed cavity. In this example, the lens 200 It may also be fixed to the annular structure 110, for example, by an adhesive or a gasket to form a closed cavity 150.
在另一实施例中, 环形结构 110的内侧壁与基板 102表面形成一角 度6,且 0。< θ < 90°,但是以 θ = 45°较佳; 环形结构 110的材料为金属, 例如是不锈钢材料; 且环形结构 110表面可以选择一层镀膜以增加反射 效果。 In another embodiment, the inner sidewall of the annular structure 110 forms an angle of 6, and 0 with the surface of the substrate 102. < θ < 90°, but preferably θ = 45°; the material of the annular structure 110 is a metal such as a stainless steel material; and a coating film may be selected on the surface of the annular structure 110 to increase the reflection effect.
尤其是在本例中, 荧光粉粒层 106内的荧光粉粒间并不含胶, 因此 可以增加发光效率。 其中, 发光晶片 104的晶片数量是依据需要而决定, 例如可以是单颗或多颗; 在本例中, 此晶片是为发光二极管。 In particular, in this example, the phosphor particles in the phosphor particle layer 106 do not contain glue, so that the luminous efficiency can be increased. The number of wafers of the illuminating wafer 104 is determined according to needs, and may be, for example, single or multiple; in this example, the wafer is a light emitting diode.
另外, 在其它实例中, 环形结构 110所围成的区域的形状亦可依据 需要而作适当变更, 例如是长方形、 圆形、 或其它形状等; 且环形结构 110本身的形状也可以做任意变更,例如其剖面形状可以是梯形、三角形 或弧形等。 在其他实施例中, 此环形结构所围成的区域也可以是其它任 意形状, 例如配合背光模块的空间制造适当的长条状环形结构。 承载基板 In addition, in other examples, the shape of the area enclosed by the annular structure 110 may be appropriately changed as needed, for example, a rectangle, a circle, or other shapes; and the shape of the ring structure 110 itself may be arbitrarily changed. For example, the cross-sectional shape thereof may be trapezoidal, triangular or curved. In other embodiments, the area enclosed by the annular structure may also be any other shape, such as a space of a backlight module to fabricate a suitable elongated ring structure. Carrier substrate
承载基板 102在本实施例中可为一金属基板, 例如铝基板。 此外, 在本例中, 承载基板表面可另形成一平坦化绝缘层 160, 例如一金属氧 化层, 一种实施方式为在铝基板 102表面以阳极处理形成厚度约 30至 35um的氧化铝绝缘层。 The carrier substrate 102 can be a metal substrate, such as an aluminum substrate, in this embodiment. In addition, in this example, a surface of the carrier substrate may be further formed with a planarization insulating layer 160, such as a metal oxide layer. One embodiment is anodized on the surface of the aluminum substrate 102 to form an aluminum oxide insulating layer having a thickness of about 30 to 35 um. .
上述实施方式, 由于可使平坦化绝缘层 160和基板 102紧密结合, 因此热阻降低, 导热效率可以提高。 In the above embodiment, since the planarization insulating layer 160 and the substrate 102 can be tightly bonded, the thermal resistance is lowered and the heat conduction efficiency can be improved.
请再参阅图 1和图 2, 在本实施例中, 承载基板 102底部另包括一 导热部 180, 其容纳多个导热管 112以导出发光晶片 104引起的热流。 在一较佳实施例中, 发光装置 100更可选择性包括一散热部 114, 其位于承载基板 102下方。 其中, 散热部 114可通过对应的凹槽 112a 密合导热管 112和承载基板 102。 在图 1中, 散热部 114下表面可包括 散热鰭片 115以促进散热效果。 Referring to FIG. 1 and FIG. 2 again, in the embodiment, the bottom of the carrier substrate 102 further includes a heat conducting portion 180 for accommodating a plurality of heat conducting tubes 112 for deriving heat flow caused by the light emitting wafer 104. In a preferred embodiment, the light emitting device 100 further selectively includes a heat sink portion 114 under the carrier substrate 102. The heat dissipating portion 114 can be closely adhered to the heat transfer tube 112 and the carrier substrate 102 through the corresponding recess 112a. In Fig. 1, the lower surface of the heat radiating portion 114 may include heat radiating fins 115 to promote heat dissipation.
此外,如图 2所示,在另一实施例中,导热管 112亦可自导热部 180 延伸至散热部 212和 214以导出发光晶片引起的热流。 In addition, as shown in FIG. 2, in another embodiment, the heat pipe 112 may also extend from the heat conducting portion 180 to the heat radiating portions 212 and 214 to derive heat flow caused by the light emitting wafer.
如图 3所示组合后的路灯或台灯等照明设备 100, 一般而言, 散热 部 212和 214及散热鳍片可以视需要选择设置于承载基板 102下方或承 载基板的外侧, 导热管 112则可以自导热部 180延伸出来。 其中, 散热 部 212和 214也包括多个凹槽 212a和 214a以容纳所述导热管 112。此 外, 散热部及散热鰭片也可以选择直接设置在一外部机构上, 例如图 3 所示的灯体 300上, 而对车灯而言, 则可以设置在车架上, 如此可以达 到扩大散热面积的效果。 As shown in FIG. 3, the lighting device 100 such as the combined street lamp or table lamp, in general, the heat dissipating portions 212 and 214 and the heat dissipating fins may be disposed under the carrier substrate 102 or outside the carrier substrate as needed, and the heat pipe 112 may be The heat conducting portion 180 extends. Wherein, the heat dissipation portions 212 and 214 also include a plurality of grooves 212a and 214a to accommodate the heat pipe 112. In addition, the heat dissipating portion and the heat dissipating fins may also be directly disposed on an external mechanism, such as the lamp body 300 shown in FIG. 3, and for the vehicle lamp, it may be disposed on the frame, so that The effect of expanding the heat dissipation area.
导热管 112则可以增加导热效率,其包括一具有真空密闭腔的本体, 本体可以由散热金属例如铜或铝材料制作, 真空密闭腔内则填充有导热 流体, 例如水, 细丝 (wick)则分布形成于密闭腔内壁, 因此, 导热管内的 导热流体在接近发光晶片 104处因受热而蒸发并流向本体两端时, 会在 两端的冷区域处冷凝而再由细丝借毛细原理拉回热源所在位置继续导 热。 在本例中, 导热管两侧另可包括一固定装置 210, 例如金属夹板, 在组装发光装置时,金属夹板可夹住导热部 180和散热部 114、212、214, 再通过螺丝旋锁固定。 The heat pipe 112 can increase the heat transfer efficiency, and includes a body having a vacuum sealed cavity. The body can be made of a heat dissipating metal such as copper or aluminum, and the vacuum sealed cavity is filled with a heat transfer fluid such as water or wick. The distribution is formed on the inner wall of the closed cavity. Therefore, when the heat transfer fluid in the heat transfer tube evaporates near the illuminating wafer 104 and flows to both ends of the body, it condenses at the cold regions at both ends, and then the capillary is pulled back by the capillary principle. Continue to conduct heat at the location. In this example, the heat pipe may further include a fixing device 210, such as a metal splint. When the light emitting device is assembled, the metal plate can clamp the heat conducting portion 180 and the heat radiating portions 114, 212, and 214, and then fix by a screw lock. .
图案化导电层 Patterned conductive layer
请参阅图 1 , 本例中, 在承载基板 102的平坦化绝缘层 160表面是 另外形成一图案化导电层 170,其包括接触垫 170a以透过导线 190来连 接发光晶片 104, 此外, 为使发光晶片 104底部的高度和接触垫 170a 一致, 亦可选择在平坦化绝缘层 160表面形成一承载部 170b以承载发 光晶片 104。 在一实施例中, 可利用激光鎔焊图案化导电层 170的方式 固着发光晶片 104于承载部 170b上。 Referring to FIG. 1 , in this example, a patterned conductive layer 170 is additionally formed on the surface of the planarization insulating layer 160 of the carrier substrate 102 , and includes a contact pad 170 a for connecting the luminescent wafer 104 through the wire 190 , and further The height of the bottom of the illuminating wafer 104 is the same as that of the contact pad 170a. Alternatively, a carrier portion 170b may be formed on the surface of the planarization insulating layer 160 to carry the luminescent wafer 104. In one embodiment, the luminescent wafer 104 can be affixed to the carrier portion 170b by laser brazing of the patterned conductive layer 170.
在制作图案化导电层的实施例中, 可以选择通过电镀或磁控溅射一 金属材料于平坦化绝缘层 160上, 以作为图案化导电层 170。 另一种方 式为以照相印刷(screen print)—导电墨水 (conductive ink)于平坦化绝 缘层上, 然后热固化导电墨水于平坦化绝缘层 160上, 以作为图案化导 电层 170。 In an embodiment in which the patterned conductive layer is formed, a metal material may be selectively deposited on the planarization insulating layer 160 by electroplating or magnetron sputtering as the patterned conductive layer 170. Another method is to use a screen print-conductive ink on the planarization insulating layer, and then thermally cure the conductive ink on the planarization insulating layer 160 as the patterned conductive layer 170.
导电墨水可为一填充有导电材料的可热固化聚合物树脂 (conductor filled thermosetting polymer resin ink), i1列^口美国专:^ 5859581号所 揭示的银浆組合物。 The conductive ink can be a heat curable polymer resin (conductor filled with a conductive material) Filled thermosetting polymer resin ink), i 1 column ^ US special: ^ 5859581 disclosed in the silver paste composition.
另一种实施方式为利用高温制程, 例如摄氏 540度, 固化银浆形成 包括接触垫 170a的图案化导电层,以及可和发光晶片紧密结合的承载部 170b, 一般而言银浆可混入玻璃粉或树脂材料以提高粘着性, 较佳者, 可使用铟材料混合纳米银和玻璃粉作为银浆来制作图案化导电层以增加 导热率, 且由于纳米银的热固化温度仅约在 100度左右, 因此可降低制 程温度避免破坏平坦化绝缘层。 Another embodiment is to use a high temperature process, such as 540 degrees Celsius, to form a patterned conductive layer comprising a contact pad 170a, and a carrier portion 170b that can be tightly bonded to the luminescent wafer. Generally, the silver paste can be mixed into the glass powder. Or a resin material to improve adhesion. Preferably, the indium material may be mixed with nano silver and glass powder as a silver paste to form a patterned conductive layer to increase thermal conductivity, and since the thermal curing temperature of the nano silver is only about 100 degrees. Therefore, the process temperature can be lowered to avoid damaging the planarization insulating layer.
由于上述方式可使图案化导电层和平坦化绝缘层紧密结合, 因此同 样可以降低热阻, 提高导热效率。 Since the patterning conductive layer and the planarization insulating layer are closely combined in the above manner, the thermal resistance can be reduced and the heat conduction efficiency can be improved.
发光装置的制造方法 Method of manufacturing light emitting device
本实施例提供一种发光装置的制造方法, 在此并入申请人的 PCT专 利申请号 PCT/CN2006/002625作为本发明参考。 The present embodiment provides a method of fabricating a light-emitting device, which is incorporated herein by reference.
本实施例的制造流程包括下列步骤, 但其步骤顺序可以依据制程需 要进行调整而不以此为限。 The manufacturing process of this embodiment includes the following steps, but the order of the steps may be adjusted according to the process requirements and is not limited thereto.
请参阅图 9, 首先, 提供一基板 102, 其中基板 102上承载至少一 发光晶片 104, 例如制作一发光二极管晶片阵列于一具有平坦化氧化铝 层的铝基板上, 如图 1所示。 其次, 提供一环形结构 110, 例如使用具 有镀铬反光面的塑胶环形结构承载于基板 102上以容纳发光晶片 104。 Referring to FIG. 9, first, a substrate 102 is provided, wherein at least one illuminating wafer 104 is carried on the substrate 102, for example, an array of LED chips is fabricated on an aluminum substrate having a planarized aluminum oxide layer, as shown in FIG. Next, an annular structure 110 is provided, for example, carried on the substrate 102 using a plastic annular structure having a chrome-plated reflective surface to accommodate the luminescent wafer 104.
接着使多颗荧光粉粒与一不含粘着剂的液体混合形成混合液 900, 其次, 可以填充混合液至环形结构 110 内, 例如使用嘴镀或滴入方式。 然后移除液体, 例如利用烘干制程, 使所迷荧光粉粒通过范德华力结块 成一荧光粉粒层 106并至少附着于上述环形结构 110内的发光晶片 104 上。 The plurality of phosphor particles are then mixed with a non-adhesive-containing liquid to form a mixture 900. Next, the mixture can be filled into the annular structure 110, for example, by nozzle plating or dripping. Then remove the liquid, for example, using a drying process, so that the fluorescent particles are agglomerated by van der Waals force A phosphor particle layer 106 is formed and attached to at least the light-emitting wafer 104 in the ring structure 110.
其中, 本实施例可选择对所述荧光粉粒进行纳米化以与不含粘着剂 的液体更均匀的混合形成混合液。 均匀化的另一种方式是可选择混合有 机溶剂 910至不含粘着剂的液体中, 以使所述荧光粉粒与不含粘着剂的 液体更均匀混合形成混合液。 最后再移除液体及有机溶剂使荧光粉粒结 块成一荧光粉粒层并至少附着于上述环形结构内的发光晶片上, 举例而 言, 有机溶剂一般可选择石蜡或松香油, 最后则可透过高温程序如 320 摄氏度以下来脱除有机溶剂。 Wherein, in this embodiment, the phosphor particles may be nanosized to be more uniformly mixed with the liquid without the binder to form a mixed solution. Another way of homogenizing is to selectively mix the organic solvent 910 into the liquid without the adhesive so that the phosphor particles are more uniformly mixed with the non-adhesive-containing liquid to form a mixed solution. Finally, the liquid and the organic solvent are removed to agglomerate the phosphor particles into a phosphor particle layer and adhere to at least the light-emitting wafer in the ring structure. For example, the organic solvent is generally selected from paraffin or rosin oil, and finally, the organic solvent can be selected. Excessive temperature procedures such as 320 degrees Celsius or less to remove organic solvents.
而根据本发明的实施例所使用的环形结构 110,是可提高一般沉淀法 的效率。 也就是说, 只有很少的混合液留在环形结构 110的内区, 因此, 透过烘干方式可以更快的移除剩余液体而形成荧光粉粒层 106并附着于 环形结构 110内的晶片上, 如此一来即可提升制程效率。 The annular structure 110 used in accordance with an embodiment of the present invention is to increase the efficiency of the conventional precipitation method. That is, only a small amount of the mixed liquid remains in the inner region of the annular structure 110, so that the remaining liquid can be removed more quickly by the drying method to form the phosphor particle layer 106 and adhere to the wafer in the ring structure 110. In this way, the process efficiency can be improved.
另为避免荧光粉粒层脱落, 本实施例可以选择嵌入一成形的硬玻璃 层或压克力树脂层于环形结构 110内以压合于荧光粉粒层 106上, 作为 一内覆盖层。 In order to avoid the detachment of the phosphor particles, the embodiment may optionally embed a formed hard glass layer or an acryl resin layer in the annular structure 110 to be pressed against the phosphor particle layer 106 as an inner cover layer.
多个发光晶片的排列 Arrangement of multiple illuminating wafers
请参阅图 4, 传统的多颗晶片排列方式, 是为矩阵式排列, 因此各个 发光晶片如 401、 403和 405的侧边各自遮蔽了其他发光晶片侧边所发 出的侧部光, 因而減损了发光效率。 Referring to FIG. 4, the conventional multi-wafer arrangement is arranged in a matrix, so that the side edges of the respective illuminating wafers, such as 401, 403, and 405, respectively shield the side light emitted by the sides of other illuminating wafers, thereby detracting. Luminous efficiency.
请参阅图 5, 为提高发光效率,本实施例所揭示的发光晶片的排列方 式和环形结构可应用至先前实施例所述的发光装置。 发光装置包括由承载基板承载的多个发光晶片 520, 及一承载于承 载基板上以容纳所述发光晶片的环形结构, 此环形结构可以是多个分离 的单环结构或, 本例则是以多个相连的单环结构说明, 其包括一外环侧 壁 510及一内环侧壁 530, 而所述发光晶片 520则位于外环侧壁 510及 内环侧壁 530之间。 其中, 外环侧壁 510及内环侧壁 530各包括一反射 面, 用以反射发光晶片 520侧边所发出的光线。 Referring to FIG. 5, in order to improve luminous efficiency, the arrangement and annular structure of the luminescent wafer disclosed in this embodiment can be applied to the illuminating device described in the previous embodiment. The light emitting device includes a plurality of light emitting chips 520 carried by the carrier substrate, and an annular structure carried on the carrier substrate to accommodate the light emitting wafer. The ring structure may be a plurality of separate single ring structures or, in this case, A plurality of connected single ring structures include an outer ring sidewall 510 and an inner ring sidewall 530, and the light emitting chip 520 is located between the outer ring sidewall 510 and the inner ring sidewall 530. The outer ring side wall 510 and the inner ring side wall 530 each include a reflective surface for reflecting light emitted from the side of the light emitting chip 520.
在本实施例中, 所述发光晶片可包括多个侧边, 且每一侧边所发出 的光线 L是实质朝向外环侧壁 510或内环侧壁 530。 In this embodiment, the light emitting wafer may include a plurality of sides, and the light L emitted by each side is substantially toward the outer ring side wall 510 or the inner ring side wall 530.
此外, 在任两相邻的晶片 520和晶片 540间是包括一最短间距 p, 例如是端点 520a至端点 540a的距离,此最短间距 p可使得晶片 520侧 边表面的投影面 A1和晶片 540的侧边表面 A2的重叠面积实质为零或实 质小于晶片 520侧边表面积 A1的 50%。 在一较佳实施例中, 发光晶片 为四边形, 其排列方式则可以是菱形排列。 In addition, between any two adjacent wafers 520 and 540, a shortest pitch p, such as the distance from the end point 520a to the end point 540a, is included. This shortest pitch p may cause the projection surface A1 of the side surface of the wafer 520 and the side of the wafer 540. The overlap area of the side surface A2 is substantially zero or substantially less than 50% of the side surface area A1 of the wafer 520. In a preferred embodiment, the illuminating wafers are quadrilateral and may be arranged in a diamond arrangement.
请参阅图 6, 在一矩形的环形结构 600中, 发光晶片 620位于外环 侧壁 610及内环侧壁 630之间 , 其中每个发光晶片 620包括一对位于斜 角线上的两端点 620a和 620b, 且所述发光晶片的两端点是位于围绕该 内环侧壁 630的轴线 640上,或者位于平行该轴线 640的平行线上亦可。 Referring to FIG. 6, in a rectangular ring structure 600, the light emitting chip 620 is located between the outer ring sidewall 610 and the inner ring sidewall 630, wherein each of the light emitting wafers 620 includes a pair of two ends 620a on the oblique line. And 620b, and the two ends of the illuminating wafer are located on an axis 640 surrounding the inner ring side wall 630 or on a parallel line parallel to the axis 640.
请参阅图 7, 在一圆形的环形结构 700中, 发光晶片 720位于外环 侧壁 710及内环侧壁 730之间, 其中每个发光晶片 720包括一对位于斜 角线上的两端点 720a和 720b, 且所述发光晶片的两端点是位于围绕该 内环侧壁 730的轴线 740上,或者位于平行该轴线 740的平行线上亦可。 Referring to FIG. 7, in a circular ring structure 700, the light emitting chip 720 is located between the outer ring sidewall 710 and the inner ring sidewall 730, wherein each of the light emitting wafers 720 includes a pair of two ends located on the oblique line. 720a and 720b, and the ends of the illuminating wafer are located on an axis 740 surrounding the inner ring sidewall 730 or on a parallel line parallel to the axis 740.
请参阅图 8, 在一特定的实施例中, 如圆形的环形结构 800 中, 通 过在外环侧壁 810及内环侧壁 830之间以适当间距设置多个发光晶片 820的方式,可使每一侧边所发出的光线大部分是实质朝向外环侧壁 810 或内环侧壁 830, 因此可以使得晶片 820侧边表面的投影面和晶片 840 的侧边表面的重叠面积实质为零或实质小于晶片 820 侧边表面积的 50%。 Referring to FIG. 8, in a specific embodiment, such as a circular ring structure 800, The plurality of light-emitting chips 820 are disposed at an appropriate interval between the outer ring sidewall 810 and the inner ring sidewall 830, so that most of the light emitted by each side is substantially toward the outer ring sidewall 810 or the inner ring. The sidewall 830 can thus make the area of overlap of the projection surface of the side surface of the wafer 820 and the side surface of the wafer 840 substantially zero or substantially less than 50% of the surface area of the side of the wafer 820.
其中上述圆形或矩形的环形结构亦可以继续向外或向内形成环侧壁 而构成多重环的结构, 发光晶片则可以设置在任两环侧壁之间。 The circular or rectangular annular structure may also continue to form a ring side wall outward or inward to form a multi-ring structure, and the light-emitting chip may be disposed between the side walls of any two rings.
通过上述发光晶片的排列, 可以有效的导引发光晶片侧边所发出的 光线, 实质朝向外环侧壁或内环侧壁的反射面, 而不被其他发光晶片所 阻挡, 因此可以有效提升发光效率。 Through the arrangement of the above-mentioned light-emitting wafers, the light emitted from the sides of the light-emitting chip can be effectively guided to the reflective surface of the outer ring side wall or the inner ring side wall without being blocked by other light-emitting chips, thereby effectively improving the light emission. effectiveness.
多个发光装置的连接结构 Connection structure of a plurality of light-emitting devices
在上述实施例中, 通过发光装置各层的紧密结合, 虽可降低热阻提 升导热效率, 但对于多个发光装置的组合方式, 仍然需要一种可以快速 导热的连接结构, 例如本实施例的图 10A至图 10B和图 11A至图 11B 所示。 In the above embodiments, the thermal insulation can improve the thermal conductivity by the close combination of the layers of the illuminating device. However, for a combination of a plurality of illuminating devices, a connection structure capable of rapid thermal conduction is still needed, such as the embodiment. 10A to 10B and Figs. 11A to 11B.
请参阅图 10A至图 10B, 其显示依据上述实施例所制作的散热部 1010或 1030, 其中, 散热部 1010包括一连接部 1012, 可位于散热部 的两侧, 在一较佳实施例中, 连接部 1012包括一嵌合孔 1014; 而散热 部 1030亦包括一连接部 1032, 可位于散热部的两侧, 在一较佳实施例 中, 连接部 1032包括一嵌合孔 1034或可嵌入嵌合孔的嵌合物 1036。 因此, 任两个发光装置的组合都可以通过散热部的连接部的互相嵌合而 连接, 此对单一发光装置而言, 可以因为共用多个散热部而大幅增加散 热面积。 Referring to FIG. 10A to FIG. 10B, the heat dissipating portion 1010 or 1030 is formed according to the above embodiment. The heat dissipating portion 1010 includes a connecting portion 1012, which may be located at two sides of the heat dissipating portion. In a preferred embodiment, The connecting portion 1012 includes a fitting hole 1014. The heat dissipating portion 1030 also includes a connecting portion 1032. The connecting portion 1032 can be located at two sides of the heat dissipating portion. In a preferred embodiment, the connecting portion 1032 includes a fitting hole 1034 or can be embedded. The chimeric chimera 1036. Therefore, the combination of any two light-emitting devices can be connected by the mutual fitting of the connecting portions of the heat-dissipating portions, which can greatly increase the dispersion of the single light-emitting device by sharing a plurality of heat-dissipating portions. Hot area.
请参阅图 11A至图 11B, 连接两发光装置 1170的另一种实施方式 为在承载基板 1110和 1130设置连接部, 例如在承载基板 1110的至少 一侧边形成具有嵌合物 1114的连接部 1112,或是在承载基板 1130的至 少一侧边形成一具有嵌合孔 1134的连接部 1132, 另一种例子为在承载 基板 1110的两侧边分别形成具有嵌合物和嵌合孔的连接部。 因此, 各发 光装置可以通过承载基板的连接部组合在一起。 Referring to FIG. 11A to FIG. 11B , another embodiment of connecting the two light-emitting devices 1170 is to provide a connection portion on the carrier substrates 1110 and 1130 , for example, a connection portion 1112 having a chisel 1114 is formed on at least one side of the carrier substrate 1110 . Or, at least one side of the carrier substrate 1130 is formed with a connecting portion 1132 having a fitting hole 1134. Another example is that a connecting portion having a fitting and a fitting hole is formed on both sides of the carrier substrate 1110. . Therefore, the respective light-emitting devices can be combined by the connection portion of the carrier substrate.
虽然本发明已通过较佳实施例说明如上, 但该较佳实施例并非用以 限定本发明。 本领域的技术人员, 在不脱离本发明的精神和范围内, 应 有能力对该较佳实施例做出各种更改和补充, 因此本发明的保护范围以 权利要求书的范围为准。 Although the present invention has been described above by way of preferred embodiments, the preferred embodiments are not intended to limit the invention. A person skilled in the art will be able to make various modifications and additions to the preferred embodiment without departing from the spirit and scope of the invention, and the scope of the invention is defined by the scope of the claims.
附图中符号的简单说明如下: A brief description of the symbols in the drawings is as follows:
发光装置 100; 承载基板 102; 发光晶片 104; 发光粉粒层 106; 环 形结构 110; 内覆盖层 108; 透镜 200; 密闭腔 150; 平坦化绝缘层 160; 导热部 180; 导热管 112; 凹槽 102a; 散热部 114; 散热鳍片 115; 图 案化导电层 170; 接触垫 170b; 导线 190; 承载部 170b; 凹槽 102a; 凹槽 112a; 散热部 212、 214; 凹槽 212a、 214a; 灯体 300; 固定装置 210; 发光晶片 401、 403、 405; 发光晶片 520; 外环侧壁 510; 内环侧 壁 530; 侧边光线 L; 最短间距 p; 端点 520a、 540a; 投影面 A1; 晶 片侧边表面 A2; 矩形环形结构 600; 发光晶片 620; 外环侧壁 610; 内 环侧壁 630; 端点 620a、 620b; 轴线 640; 圆形环形结构 700; 发光晶 片 720; 外环侧壁 710; 内环侧壁 730; 端点 720a、 720b; 轴线 740; 圓形环形结构 800; 外环侧壁 810; 内环侧壁 830; 发光晶片 820; 散热 部 1010、 1030;连接部 1012;嵌合孔 1014;连接部 1032;嵌合孔 1034; 嵌合物 1036; 发光装置 1170; 承载基板 1110、 1130; 嵌合物 1114; 连 接部 1112; 嵌合孔 1134; 连接部 1132。 Light-emitting device 100; carrier substrate 102; light-emitting wafer 104; luminescent powder layer 106; annular structure 110; inner cover layer 108; lens 200; sealed cavity 150; planarization insulating layer 160; heat-transfer portion 180; heat-conducting tube 112; 102a; heat dissipation portion 114; heat dissipation fin 115; patterned conductive layer 170; contact pad 170b; wire 190; bearing portion 170b; groove 102a; groove 112a; heat dissipation portion 212, 214; groove 212a, 214a; lamp body 300; fixing device 210; light-emitting chip 401, 403, 405; light-emitting chip 520; outer ring side wall 510; inner ring side wall 530; side light L; shortest pitch p; end points 520a, 540a; projection surface A1; wafer side Side surface A2; rectangular ring structure 600; light emitting chip 620; outer ring side wall 610; inner ring side wall 630; end points 620a, 620b; axis 640; circular ring structure 700; light emitting chip 720; outer ring side wall 710; Ring side wall 730; end points 720a, 720b; axis 740; Circular ring structure 800; outer ring side wall 810; inner ring side wall 830; light emitting chip 820; heat dissipating portion 1010, 1030; connecting portion 1012; fitting hole 1014; connecting portion 1032; fitting hole 1034; Light-emitting device 1170; carrier substrate 1110, 1130; fitting 1114; connecting portion 1112; fitting hole 1134; connecting portion 1132.
Claims
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2006/003037 WO2008043207A1 (en) | 2006-10-08 | 2006-11-13 | Light emitting system, light emitting apparatus and forming method thereof |
| PCT/CN2007/001966 WO2008043233A1 (en) | 2006-10-08 | 2007-06-22 | Lighting system, lighting module and method of manufacure therefore |
| CA002658679A CA2658679A1 (en) | 2006-11-13 | 2007-08-24 | Light emitting system |
| PCT/CN2007/002570 WO2008058446A1 (en) | 2006-11-13 | 2007-08-24 | Light emitting system |
| TW096131464A TWI389595B (en) | 2006-11-13 | 2007-08-24 | Subatrate structure and method for fabricating the same |
| CNA2007800239792A CN101479526A (en) | 2006-11-13 | 2007-08-24 | Light emitting system |
| AU2007321634A AU2007321634A1 (en) | 2006-11-13 | 2007-08-24 | Light emitting system |
| CN2009100069595A CN101482230B (en) | 2006-11-13 | 2007-08-24 | Method of manufacturing a structure with a carrier substrate |
| EP07800789A EP2085683A1 (en) | 2006-11-13 | 2007-08-24 | Light emitting system |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNPCT/CN2006/002625 | 2006-10-08 | ||
| PCT/CN2006/002625 WO2007140660A1 (en) | 2006-06-08 | 2006-10-08 | Light emitting system, light emitting device and the method of manufacturing the same |
| PCT/CN2006/003037 WO2008043207A1 (en) | 2006-10-08 | 2006-11-13 | Light emitting system, light emitting apparatus and forming method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008043207A1 true WO2008043207A1 (en) | 2008-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2006/003037 Ceased WO2008043207A1 (en) | 2006-10-08 | 2006-11-13 | Light emitting system, light emitting apparatus and forming method thereof |
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| Country | Link |
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| WO (1) | WO2008043207A1 (en) |
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| WO2008058446A1 (en) | 2006-11-13 | 2008-05-22 | Hong-Yuan Technology Co., Ltd. | Light emitting system |
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