WO2008041587A1 - Electric device power supply circuit, light emitting diode illumination device, and battery having charge power supply circuit - Google Patents
Electric device power supply circuit, light emitting diode illumination device, and battery having charge power supply circuit Download PDFInfo
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- WO2008041587A1 WO2008041587A1 PCT/JP2007/068693 JP2007068693W WO2008041587A1 WO 2008041587 A1 WO2008041587 A1 WO 2008041587A1 JP 2007068693 W JP2007068693 W JP 2007068693W WO 2008041587 A1 WO2008041587 A1 WO 2008041587A1
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- WIPO (PCT)
- Prior art keywords
- circuit
- power supply
- voltage
- emitting diode
- light
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/233—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
- H05B45/30—Driver circuits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2107/00—Light sources with three-dimensionally disposed light-generating elements
- F21Y2107/60—Light sources with three-dimensionally disposed light-generating elements on stacked substrates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
- H05B45/30—Driver circuits
- H05B45/37—Converter circuits
-
- H10W72/5473—
-
- H10W74/00—
-
- H10W90/756—
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/30—Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
Definitions
- the present invention relates to a power supply circuit for electrical equipment, a light-emitting diode illuminating device, and a battery with a power supply circuit for charging, which can reduce size, reduce cost, and extend lifespan with less heat generation. .
- the principle of a light bulb is the same as that when the filament is converted into electricity by converting the electricity into heat, with the carbon changed to tungsten or the like.
- Many other types of lighting such as fluorescent lamps and mercury lamps are also used.
- various colors have become possible, white ones have also been provided, and light emitting diodes (hereinafter referred to as LEDs) have also been used for illumination.
- LEDs light emitting diodes
- Japanese Patent Laid-Open No. 3-24776 discloses a technique relating to power consumption reduction and miniaturization of a switching regulator used for LED power supply.
- Japanese Patent Publication No. 2006-206001 discloses a technique related to a switching regulator used for connecting a large number of LEDs in series.
- Japanese Patent Publication No. 2006-4936 discloses a technique relating to a high-density arrangement of LEDs when a large number of LEDs are used.
- the printed circuit board is divided into two layers, and the LED light emitting part mounted on the lower printed circuit board is exposed from the opening force of the upper printed circuit board.
- the circuit configuration is simple, but if the LED has high brightness or high output, the operation of the LED may become unstable. Further, the also comprises a Zener diode, variation operation state by the individual difference of the LED, there is a fear force s stressful the LED.
- the invention of Reference 4 relates to a high-density array of LEDs, and does not reduce heat generation, reduce power consumption, reduce size, reduce costs, and extend life.
- the present invention has been made to solve the above-described conventional problems, and is a power source for electrical equipment that can reduce size, reduce costs, and extend the life with less heat generation, that is, less power consumption. It is an object to provide a circuit, an LED lighting device, and a battery with a power supply circuit for charging.
- a power supply circuit for electrical equipment uses a constant voltage that suppresses fluctuations in the applied DC voltage by increasing current consumption when the applied DC voltage rises, and conversely decreasing current consumption when the applied DC voltage falls.
- This is a power circuit for electrical equipment that converts the power supplied from an AC power source into a direct current and supplies it to a load having characteristics, rectifies the AC and converts it into a direct current, and supplies the DC power to the load.
- the step-down means for stepping down a voltage applied from an AC power source and supplying the step-down voltage to the rectifier circuit.
- the LED lighting device is connected to the power supply circuit for the electric device and the load as the load And three or more light-emitting diode chips (hereinafter referred to as LED chips) connected in parallel to each other, and the parallel connection suppresses variations in the forward drop voltage VF, thereby defining the load as a load. This problem is solved by suppressing the voltage variation in the voltage characteristics.
- the battery device with a power supply circuit for charging comprises the power circuit for electric equipment and a battery connected thereto as the load, and the battery is charged. This solves the above-mentioned problem.
- the power supply target of the power supply circuit for an electrical device is not limited to the light emitting diode.
- the forward voltage drop VF is about 2-4V, and there are individual differences. In any case, it becomes higher than the domestic power supply in Japan (AC 100V), so it is necessary to step down the voltage by some means and limit the flowing current.
- reactance is connected in series to the load side to form a reactance voltage dividing circuit.
- the input power supply voltage is divided by the ratio between the reactance and the load resistance, thereby reducing the power supply voltage and limiting the flowing current.
- the reactance may be a capacitive reactance or an inductive reactance.
- the phase of the flowing current is 90 ° ahead of the voltage (capacitive reactance).
- the flowing current is 90 ° behind the voltage (inductive reactance). For this reason, the power consumption is theoretically zero. This makes the circuit compact and does not generate heat. Can be realized.
- the reactance voltage dividing circuit described above provides constant current characteristics. Therefore, even if the temperature of the LED rises due to its own heat, etc., it is possible to prevent damage to the LED, etc., in which the flowing current hardly changes. This is particularly effective for LEDs with high brightness and high output.
- the load of the power circuit for the electric device is not limited to the force S used as an LED in the embodiments and examples to be described later.
- a battery may be used as a load and the battery may be charged.
- the LED lighting device prioritizes maintaining the light emission efficiency to the maximum rather than increasing the light emission illuminance of each LED chip, and determines the forward current and forward voltage during light emission. is there. Also, ensure that the overall illumination intensity of the LED lighting device is secured by providing multiple LED chips.
- the electric power input to the LED lighting device efficiently emits light, and thus does not unnecessarily become Joule heat. Therefore, it is possible to achieve downsizing, cost reduction, and life extension with less heat generation, that is, less power consumption.
- the LED chip is a semiconductor chip formed with a structure as an anode and a power sword LED.
- the LED unit means that the LED chip is sealed with plastic or the like.
- the LED unit may include a plurality of LED chips.
- the battery device with a charging power circuit includes the electric device power circuit built in a battery with a charging power circuit.
- the LED chip of the LED lighting device is replaced with a charging battery.
- FIG. 1 is a block diagram showing a configuration of a power supply circuit for an electric apparatus according to an embodiment to which the present invention is applied.
- FIG. 2 is a circuit diagram showing voltage division in the reactance voltage dividing circuit of the present embodiment.
- Figure 3 Graph showing phase at AC
- FIG. 6 Front view showing the appearance of the LED of the first embodiment.
- FIG. 18 is a front view showing the appearance of an LED lighting device according to a modification of the first to fifth embodiments.
- FIG. 24 is a circuit diagram showing a rectifier circuit used in the first to seventh embodiments.
- FIG. 25 is a circuit diagram showing a first modification of the rectifier circuit
- FIG. 26 is a circuit diagram showing a second modification of the rectifier circuit
- FIG. 27 is a circuit diagram showing a modification of the charging battery of the sixth embodiment or the seventh embodiment.
- FIG. 28 is a circuit diagram showing a series connection organization of the modification.
- FIG. 29 is a circuit diagram showing a parallel connection organization of the modified example.
- FIG. 30 is a circuit diagram showing a first modification of the illumination section used in the first to fifth embodiments.
- FIG. 31 is a circuit diagram showing a second modification of the illumination unit used in the first to fifth embodiments.
- FIG. 32 is a circuit diagram showing a first modified example of the power supply circuit for electrical equipment according to the first to seventh embodiments.
- FIG. 33 is a circuit diagram of an example of a step-down transformer that can be used in these modifications.
- FIG. 1 is a block diagram showing a configuration of a power circuit for an electric device according to an embodiment to which the present invention is applied.
- the electric device power circuit is used for an electric device that converts electric power supplied from an AC power source into DC and uses it.
- the power supply circuit 10 for electrical equipment of the present embodiment includes a rush current suppression circuit 12, a reactance voltage divider circuit 14, a rectifier circuit 16, and a smoothing circuit 17, DC power is supplied to the constant voltage characteristic load 18.
- the constant voltage characteristic load 18 that uses the DC power after conversion from the power circuit 10 for electrical equipment increases the current consumption when the applied voltage increases, and decreases the current consumption when the applied voltage decreases. By doing so, it has a characteristic (called constant voltage characteristic) that suppresses fluctuations in the voltage applied to the load. This characteristic is related to the forward voltage drop VF of the light emitting diode in the embodiments described later.
- the rectifier circuit 16 has a rectifier circuit function for rectifying direct current into alternating current.
- the smoothing circuit 17 has a smoothing circuit function for suppressing the pulsating flow of the rectified DC voltage.
- the reactance voltage dividing circuit 14 includes a reactance element connected in series to the rectifier circuit 16.
- the reactance here may be either capacitive reactance or inductive reactance.
- the reactance voltage dividing circuit 14 steps down the voltage by dividing the voltage applied from the AC power source by the series connection, and limits the flowing current.
- FIG. 2 is a circuit diagram showing voltage division in the reactance voltage dividing circuit 14 of the present embodiment.
- the voltage of the AC power supply is supplied to the reactance voltage dividing circuit 14 via the rush current suppression circuit 12 from the left in FIG.
- an AC power By dividing the source voltage by the ratio of the reactance (Z1 in Fig. 2) and the load resistance (ZL in Fig. 2), the voltage Vin of the AC power supply is stepped down to reduce the flowing current. I try to limit it.
- the voltage VL applied to the rectifier circuit 16 side by the voltage division is expressed by the following equation.
- VL ZL / (ZL + Z1) !
- the reactance voltage divider 14 is a constant current that causes the current IL to flow as follows: It can be seen as a circuit.
- FIG. 3 is a graph showing the phase in alternating current.
- the waveform B advances by 0 ° with respect to the waveform A.
- These waveforms A and B show AC voltage and current that change with time.
- the voltage and current phases are thus shifted from each other by 90 °, so that the power consumption is theoretically zero.
- such a reactance is used in the reactance voltage dividing circuit 14 and is used for stepping down the power supply voltage and current limiting. Therefore, a circuit that is small and generates very little heat can be realized.
- the rush current suppression circuit 12 suppresses an inrush current that flows when the power is turned on.
- the charging current to the electrolytic capacitor used in the smoothing circuit 17 temporarily increases when the power is turned on. This will adversely affect the reactance voltage divider circuit 14 and radiate electromagnetic noise to the outside. For this reason, the rush current suppression circuit 12 suppresses a temporary rush current (inrush current) of the AC power supply, and suppresses the charging current as described above.
- the voltage applied from the AC power source is divided.
- the reactance voltage dividing circuit 14 is indispensable to step down the voltage and limit the flowing current.
- the constant voltage characteristic load 18 normally requires a DC power supply, and therefore needs to include a rectifier circuit 16.
- the rush current suppression circuit 12 and the smoothing circuit 17 may be provided as necessary. That is, the rush current suppression circuit 12 may be omitted if there is no problem with the inrush current that flows when the power is turned on, and the smoothing circuit 17 may be omitted if there is no problem with the pulsating current of the DC voltage rectified by the rectifier circuit 16.
- FIG. 4 is a circuit diagram of a first embodiment of an LED lighting device to which the present invention is applied.
- the LED lighting device 20 includes a power circuit 10 for electrical equipment and a lighting unit 19 including a plurality of light emitting LEDs as a load.
- a total of 30 LED chips 11 to 15; LED chip 2;! To 30 and LED chip 3;! To 45 are all connected in parallel to form the illumination unit 19.
- Symbol F0 in FIG. 4 indicates a heat-resistant fuse disposed between INPUT and diodes D4 and D3.
- the heat-resistant fuse F0 has a heat resistance that can be heated in a solder reflow furnace when the LED lighting device 20 is manufactured. Specifically, a ceramic fuse may be used.
- the heat-resistant fuse F0 breaks and shuts off the power supply if any LED chip fails due to short circuit and an excessive current flows. This prevents failures such as expansion of the failure location due to heat generated by excessive current.
- each of these LED chips is sealed together with the cathode side and anode side lead frames 2 A, 2 B and bonding wires 3 by the transparent resin portion 1 to form an LED unit 4. Composed.
- LED units 4 to 4, 4 to 4, and 4 to 4 are assumed to correspond to the LED chips 11 to 15; 21, 21-30, and 31-45.
- the illuminating unit 19 has a configuration in which the LED chips are assembled in parallel as described above, and thus has a constant voltage characteristic derived from the forward drop voltage VF of the LED chip.
- the effect of variation in body differences can be eliminated.
- the forward voltage drop VF is averaged by connecting LED chips in parallel, and the effect of variations in individual differences among LED chips can be eliminated.
- the number of LED chips is not specifically limited. However, a certain number For example, if there are at least three and if possible more than ten, it is possible to effectively reduce the influence of such individual variation.
- the individual LED chips 1 1 to 15; LED chip 2;! To 30 and LED chips 3;! To 45 are manufactured by Nichia.
- the forward voltage drop VF is 3.6V
- the maximum forward voltage is 4V
- the forward current If is 30mA
- the pulse forward current Ifp is 100mA
- the reverse voltage VR is 5V. The selection of the LED chip, forward current If, etc. will be described later.
- the smoothing circuit 17 includes an electrolytic capacitor C51 and a resistor R51.
- the smoothing circuit 17 suppresses flickering of light emission of the light emitting diode.
- Electrolytic capacitor C51 has a withstand voltage of 6.3V and a capacitance of 47F.
- Resistor R31 has a resistance of 21 ⁇ and 1 / 6W.
- the rectifier circuit 16 is a diode bridge D constituted by four diodes D1 to D4, which is built in one mold package, and constitutes a full-wave rectifier circuit.
- the diode bridge D is manufactured by Vichyei (formerly General's Semiconductor 1), and has a maximum forward current of 4.0A and a maximum reverse voltage of 200V peak.
- the rush current suppression circuit 12 is configured by a resistor R11, and this resistor R11 is connected in series to the supply path of the AC power supply, connected in series to the reactance voltage dividing circuit 14, and turned on. Inrush current that occurs at times is suppressed.
- the resistor R11 is a resistance value, and its size is 1 / 4W. If a very large resistance value is selected, the loss in the resistor R1 1 increases and at the same time, heat is generated.
- the reactance voltage dividing circuit 14 includes a capacitor C21 connected in series to the diode bridge D.
- the capacitor C21 has different characteristics depending on the LED chip 11 to 15; LED chip 2;! To 30 and LED chip 3;! To 45.
- a Mylar capacitor film-type nonpolar capacitor with a withstand voltage of 250 VAC, which varies depending on the emission color, is used.
- a withstand voltage of 250 VAC which varies depending on the emission color
- FIG. 6 is a front view seen from the illuminated side of the LED lighting device 20 that is effective in the present embodiment, and each includes an LED chip through a transparent resin cover 32 described later. LE D unit 4 is visible. A total of 30 LED units 4,, and
- LED units 4 are arranged on the outer circumference.
- the direction of the illumination is the direction from the paper surface to the near side in FIG. 6, and the direction from the right side to the left side in FIGS.
- FIG. 7 is a side view showing the external appearance of the LED lighting device 20.
- FIG. 8 is a partial cross-sectional view seen from the side showing the inside of the LED lighting device 20.
- a substrate 31 is provided on the back side of the printed circuit board (first printed circuit board) 30, and the electric device power circuit 10 is arranged on the surface of the second printed circuit board 31. Mounted on the front and back surfaces. LED unit 4,,, and printed circuit board 3
- a standard base 36 for a general lighting bulb is provided on the opposite side to the illumination direction, that is, on the right side in FIGS.
- the base 36 is a general one of the standard called “E26”.
- the base 36 power is supplied by the electrodes 36a and 36b that are electrically insulated from each other. Further, in FIG. 7, the electrode 36a force, the lazy wire 42, and the electrode 36b force are also connected to the power supply circuit 10 for electrical equipment by the wiring 43, whereby power is supplied from the base 36 to the internal circuit. ing.
- the electric device power circuit 10 is mounted on the front and back surfaces of the second printed circuit board 31 as described above in the present embodiment and also in the embodiments described later.
- case 34 is made of a mold and is made of glass whose inner surface is reflected so that light is reflected by aluminum metal vapor deposition or the like. It may be.
- LED unit 4 LED unit 4
- the front part of -15 21-30 is sealed with a transparent, disc-shaped, flat resin cover 32
- FIG. 9 is a rear view of the printed circuit board 30 according to the present embodiment.
- the LED unit 4 is aligned with each of the three circumferences on the printed base.
- the positive wiring 30-1a, 30-2a, 30-3a, and negative negative spring 30-lb, 30-2b, 30-3b, which supply DC power for these light emitting diodes, are provided.
- Self-spring force It is set in an S circle.
- the circumferential center of these wirings is the same as the central axis C of the circumferential alignment of the light emitting diodes.
- these positive electrode wirings 30-la, 30-2 a, and 30-3 a on the back surface of the printed circuit board 30 are interconnected by printed wiring on the surface of the printed circuit board 30.
- the negative wirings 30-lb, 30-2b, and 30-3b are also interconnected by the printing spring on the surface of the printing board 30.
- these ⁇ ⁇ ⁇ 30- la, 30-2a, 30-3a, ⁇ ⁇ ⁇ 30- lb, 30-2b, 30-3b, by: LED chip 11 ⁇ ; 15 ,: LED chip 2;! ⁇ 30: LED chip 3;! To 45 are connected in parallel to each other and are organized as an illumination unit 19.
- the forward voltage Vf is used for illumination in the vicinity of the peak luminous efficiency.
- the forward voltage Vf and the forward current If are adjusted by adjusting the capacitance of the reactance voltage divider circuit 14.
- the LED chip is caused to emit light with the magnitude of the forward current within a range of 10% up and down, centering on the forward current at which the luminous efficiency reaches its peak.
- the LED chip selected so that the variation in the forward current is within the range of 10% above and below the predetermined median value at the specific forward voltage of the LED chip during light emission is used. It is done.
- FIG. 10 is a graph showing the characteristics of the forward voltage Vf—forward current If of a general LED chip.
- FIG. 11, FIG. 12, and FIG. 13 show the characteristics of the forward current If and the emission luminance L, the nominal pressure Vf in the forward direction, the luminous efficiency characteristic, and the forward voltage Vf in FIG. It is a graph which shows the dispersion
- the luminous efficiency is the luminance L with respect to the power W applied to the LED chip, that is, L / W.
- the luminous efficiency is indicated by the solid line
- the luminance L is indicated by the alternate long and short dash line. Is done.
- the dot-dash line shows the characteristic of the forward voltage Vf—forward current If of one LED chip
- the dot-dash line shows the characteristic of the forward voltage Vf—forward current If of another LED chip. Is shown.
- the LED chip when the forward voltage Vf is smaller than the voltage VI, the forward current If does not flow and the light does not emit light. Further, the LED chip emits light when the forward voltage Vf becomes larger than the voltage VI, and when the forward voltage Vf increases, the forward current If increases exponentially with this.
- the emission luminance L increases logarithmically as the forward current If increases.
- the forward current If increases, the degree of increase in the light emission luminance L with respect to the increase in the forward current If decreases. Therefore, when the forward current If increases more than a certain amount, the luminous efficiency increases. It turns out that it falls gradually.
- the magnitude of the forward current is set to a range of 10% above and below the value at which the luminous efficiency reaches a peak, and the LED chip is set at a predetermined forward voltage and the forward current is By selecting and using within 10% above and below the median value, it is possible to maintain high luminous efficiency and reduce heat generation.
- the alternate long and short dash line is a graph showing the characteristic of the forward voltage Vf of the LED chip—the forward current I f, and the alternate long and two short dashes line is the forward voltage Vf of another LED chip. It is a graph which shows the characteristic of the one forward current If. Even with the same forward voltage Va, the forward current is Ial for the dash-dot LED chip and the forward current is Ia2 for the dash-dot LED chip. The difference between these forward currents Ial and Ia2 is somewhat large.
- FIGS. 14 to 17 are circuit diagrams showing power supply circuits 20A to 20D for electrical devices according to second to fifth embodiments, respectively, to which the present invention is applied.
- the capacitor C21 of the reactance voltage dividing circuit 14 includes two capacitors C2 2 And C23, or six capacitors C24 to C29, or four capacitors C31 to C34, which are connected in parallel or in series.
- the capacitors of the reactance voltage dividing circuit 14 may be appropriately connected in parallel as described above, or in some cases connected in series, so as to realize a capacitor having an arbitrary capacity or withstand voltage. Alternatively, an electrolytic capacitor may be used if necessary!
- the resistor R11 of the rush current suppressing circuit 12 is omitted. If the electrolytic capacitor used in the smoothing circuit 17 is not necessary, such as a small capacity, the rush current suppression circuit 12 can be omitted in this way. Also, the smoothing circuit 17 may be omitted as in the fifth embodiment.
- the illumination unit denoted by reference numeral 19 is the same as the illumination unit in the first embodiment described above, and a part of the illustration of the circuit diagram is omitted. Yes.
- the number of light emitting diodes is not limited specifically!
- FIG. 18 is a front view showing the appearance of a modified example of the first to fifth embodiments described above.
- FIG. 19 is a partial cross-sectional view seen from the side showing the inside of the modified example.
- the illumination unit 19 is mounted on three printed boards 30A to 30C. That is, on the printed circuit board 30A on the disk, five LED chips 1;! To 15 are arranged and mounted with the central axis C as the center. On the ring-shaped printed circuit board 30B having the central axis C as the center, ten LED chips 2;! To 30 are arranged and mounted with the central axis C as the center. On the ring-shaped printed circuit board 30C having the central axis C as the center, 15 LEDs 3;! To 45 are arranged and mounted with the central axis C as the center.
- the printed board 30A on the disk is arranged at the center of the whole so that the center thereof is the central axis C. Therefore, the printed circuit board 30A on the disk is referred to as a central board.
- the printed board 30B force is arranged outside the printed board 30A so that the center thereof is the central axis C and shifted from the printed board 30A in the illumination direction (front side). Furthermore, pre The printed circuit board 30C force is arranged outside the printed circuit board 30B so that the center thereof is the central axis C and is shifted from the printed circuit board 30B in the illumination direction (front side). As shown in FIG. 15, the printed circuit boards 30A to 30C have a central diameter that is closest to the base 36 and has a small diameter, as can be seen from FIG. It is arranged on the front side (transparent resin cover 32 side) from the largest to the largest.
- planar shapes of the substrates 30 and 30A to 30C were all circular. However, the present invention is not limited to this. For example, it may be rectangular or rectangular.
- the arrangement and alignment of 11—15 21—30 31- may be a square shape.
- one LED unit contains one LED chip.
- the present invention is not limited to this, and a plurality of LEDs are mounted in parallel in one LED unit. May be.
- the LED unit 50 is formed on the first lead wire 52, the second lead wire 54, and the end portion of the first lead wire 52 (the upper end portion 52A in FIG. 21).
- the three LED chips 58A, 58B, and 58C are arranged on the chip mounting portion 56, as shown in FIG. 20, with the upper end portion 52A of the first lead wire 52 and the upper end portion 54A of the second lead wire 54. In FIG. 20, they are arranged in a straight line in a direction orthogonal to the straight line connecting the two.
- the chip mounting portion 56 has a mounting surface 56A that is a straight plane, as indicated by a chain line in FIG.
- the LED chip side end of the bonding wire 59A is fixed to the mounting surface 56, and the lower electrode (force sword electrode) of the LED chips 58A, 58B, 58C is bonded and fixed thereon with, for example, a conductive adhesive.
- the LED chips 58A, 58B, and 58C are integrally fixed to the chip mounting portion 56 by a phosphor dispersion resin 54 indicated by a two-dot chain line in FIG.
- the phosphor dispersion resin 24 is made of an epoxy resin or a silicon resin in which a phosphor for causing the LED chip 50 to emit white light is dispersed.
- the first lead wire 52 and the second lead wire 54 are made of a lead frame, and the lead frame is made of silver-plated iron, copper, or a copper alloy, and the first lead wire. 52 force S power sword side, second lead wire 54 is connected to the power supply (not shown) so that it is on the anode side. Further, the mounting surface 56A constituting the bottom surface of the chip mounting portion 56 is configured by the reflective surface by the silver plating. Therefore, a part of the light emitted from the LED chip 58 is reflected by the mounting surface 56A, and the phosphor in the phosphor dispersion resin 54 is excited and emitted (white light).
- the first lead wire 52 is directly connected by the bonding wire 59A without using the lower force sword electrode force chip mounting surface 56 in FIG. 21 of the LED chip. Since it is connected to the upper end 52A of the LED, it is possible to supply power S without bias to the three LED chips 58A to 58C. If the conductivity of the first lead wire 52 and the conductive adhesive is sufficiently large, the bonding wire 59A is not necessary.
- the multi-chip type LED unit 50 since three LED chips 58A, 58B, and 58C are mounted on one chip mounting portion 56, LED chip integration in the LED unit 50 as a lighting device is performed. The degree of light emission is increased, thereby significantly increasing the amount of light emitted Can do.
- FIG. 22 is a circuit diagram of a battery device 40 with a charging power supply circuit according to a sixth embodiment of the present invention.
- the battery 22 is charged by the electric device power circuit 10A of this embodiment.
- the battery with a charging power circuit 40 of this embodiment outputs DC power from “DC OUTPUT” on the right side in FIG. 22 and can be used as a DC power source.
- the voltage of the output at this time is the voltage of the battery 22.
- the battery 40 with a charging power source circuit of this embodiment and in the seventh embodiment to be described later, as in the lighting unit 19 of the first to fifth embodiments described above, rectified lighting flickering is performed.
- the smoothing circuit 17 is omitted because there is no problem due to the DC pulsating flow.
- the power supply circuit for electrical equipment to which the present invention is applied has the constant current characteristic as described above, and therefore, the battery 22 can be effectively charged. That is, even when the battery 22 is in an overdischarged state, the charging current flowing into the battery 22 can be suppressed from becoming an overcurrent.
- the reactance of the reactance voltage dividing circuit 14, for example, the capacity of the capacitor C21 may be determined according to the maximum current that can flow in the overdischarge state. In this embodiment, the charging current decreases as the battery 22 is charged.
- FIG. 23 is a circuit diagram of the essential parts of the electrical equipment of the seventh embodiment of the present invention.
- this embodiment incorporates the battery 40 with the power supply circuit for charging of the above-described sixth embodiment in an electric device.
- Reference numeral 24 denotes a main body of the electric device, which is a circuit section of the main body of the electric device that is supplied with DC power from the battery 40 with a charging power supply circuit.
- FIG. 24 is a circuit diagram showing the rectifier circuit 16 used in the first to seventh embodiments described above.
- 25 and 26 are circuit diagrams showing modifications of the rectifier circuit 16, respectively.
- the rectifier circuit 16 used in the first to seventh embodiments described above is not particularly limited, and may be, for example, a full-wave rectifier circuit or a half-wave rectifier circuit.
- the AC input terminals IN1 and IN2 and the DC output terminals OUT + and OUT of the rectifier circuit 16 are defined as shown in FIG.
- the rectifier circuit 16 may be a full-wave rectifier circuit as shown in FIG. 25 and a half-wave rectifier circuit as shown in FIG.
- FIG. 27 is a circuit diagram showing a modification of the charging battery 22 of the sixth embodiment or the seventh embodiment described above.
- FIG. 27 is a circuit diagram showing a modification of the charging battery 22 of the sixth embodiment or the seventh embodiment described above.
- Each of these battery cells B includes a switching switch S + s and a switching switch S + p at a plus terminal, and a switching switch S ⁇ s and a switching switch Sp at a minus terminal.
- These switching switch S + s, switching switch S + p, switching switch S—s, and switching switch S—p may be semiconductor switches or metal relay contacts.
- Fig. 28 the switching switch S + s and the switching switch S-s are both turned off (OFF: open) for the sake of drawing.
- the actual circuit operation is all on (ON: closed).
- FIG. 26 the switching switch S + p and the switching switch S-p are both turned off (OFF: open) for the sake of drawing. However, when charging, the actual circuit operation is All are on (ON: closed).
- the necessary power supply voltage can be obtained by using the series configuration shown in FIG.
- the charging battery 22 is charged by the power supply circuit 10A for the electric equipment, by adopting the parallel organization shown in FIG. Make sure that you can charge efficiently, reduce unnecessary power consumption, and reduce unnecessary heat generation.
- FIG. 31 is a circuit diagram showing a modification of the illumination unit 19 used in the first to fifth embodiments described above.
- the heat-resistant fuse F for each block such as the block of LED chips 11 to 15, LED chip 2;! To 30 blocks, LED chip 3;! To 45 blocks, etc. ! ⁇ F3 is provided. Therefore, since only the heat-resistant fuses F1 to F3 of the block including the LED chip having the short-circuit failure are blocked, the LED chips of other blocks can be continuously illuminated.
- FIG. 32 shows the power supply circuit 10 for electric equipment of the first to seventh embodiments described above, respectively.
- FIG. 10C is a circuit diagram showing a modification of 10A.
- FIG. 33 is a circuit diagram of an example of the step-down transformer 11 that can be used in these modified examples.
- the first to seventh embodiments described above are provided with the reactance voltage dividing circuit 14, when viewed from the AC power input side of the commercial AC power AC100V, the entire load becomes reactive (capacitive).
- the step-down transformer 11 as in the case of the force S and these modifications, the capacitive apparent power can be suppressed.
- the rush current suppression circuit 12 may be omitted.
- a power circuit for an electric device an LED lighting device, and a power circuit for charging, which can be miniaturized with little heat generation, that is, low power consumption, cost reduction, and life extension.
- a battery can be provided.
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Abstract
Description
明 細 書 Specification
電気機器用電源回路、発光ダイオード照明装置及び充電用電源回路付 技術分野 Power supply circuit for electrical equipment, light-emitting diode lighting device, and power supply circuit for charging
[0001] 本発明は、発熱が少なく即ち消費電力が少なぐ小型化やコスト抑制や寿命の延 長を図ることができる電気機器用電源回路、発光ダイオード照明装置及び充電用電 源回路付バッテリに関する。 TECHNICAL FIELD [0001] The present invention relates to a power supply circuit for electrical equipment, a light-emitting diode illuminating device, and a battery with a power supply circuit for charging, which can reduce size, reduce cost, and extend lifespan with less heat generation. .
背景技術 Background art
[0002] トーマス ·エジソンが炭素フィラメント電球を発表した当時のアメリカにおいて、電気 の主流は直流(DC)であった。直流がかかえる重大な課題として、交流 (AC)に比べ て距離が遠くなるほど、送電損失率が高くなり非効率的となるという事実がある。 [0002] In the United States when Thomas Edison introduced the carbon filament bulb, the mainstream of electricity was direct current (DC). A major issue with direct current is the fact that the transmission loss rate increases and becomes inefficient as the distance increases compared to alternating current (AC).
[0003] 結果として、アメリカにおいては交流が採用され、以後、送電範囲が広大なョ一口ッ パでも又世界的にも、交流による電力の供給が主流になっている。 As a result, alternating current has been adopted in the United States, and since then, the supply of electric power through alternating current has become the mainstream, both in the world and in the world where the transmission range is vast.
[0004] 他方、照明について、まず電球は、フィラメントが炭素がタングステン等に変ってい る力 電気を熱に変換し、発熱の光を持って照明とする原理は同じである。又、蛍光 灯や水銀灯といった、他の照明も多く用いられている。近年では、種々の発色が可能 になり、白色のものも提供され、発光ダイオード(以下 LED)も照明に用いられるよう になっている。そして、 LEDに関する様々な技術も開示されている力 発光量に対し て発熱量が大き過ぎるという問題点がある。発熱量が大きいということは、無駄に電力 を消費していることになる。 [0004] On the other hand, with regard to lighting, first, the principle of a light bulb is the same as that when the filament is converted into electricity by converting the electricity into heat, with the carbon changed to tungsten or the like. Many other types of lighting such as fluorescent lamps and mercury lamps are also used. In recent years, various colors have become possible, white ones have also been provided, and light emitting diodes (hereinafter referred to as LEDs) have also been used for illumination. There is also the problem that the amount of heat generated is too large for the amount of power luminescence disclosed in various technologies related to LEDs. A large amount of heat generated is a waste of power.
[0005] これに対して、特開平 3— 24776号公報(以下文献 1)では、 LEDの電源供給に用 いるスイッチングレギユレータの消費電力低減や小型化に関する技術が開示されて いる。又、特許公開 2006— 206001号公報(以下文献 2)では、多数の LEDを直列 接続するようにし、これに用いるスイッチングレギユレータに関する技術が開示されて いる。 [0005] On the other hand, Japanese Patent Laid-Open No. 3-24776 (hereinafter referred to as Document 1) discloses a technique relating to power consumption reduction and miniaturization of a switching regulator used for LED power supply. Also, Japanese Patent Publication No. 2006-206001 (hereinafter referred to as Reference 2) discloses a technique related to a switching regulator used for connecting a large number of LEDs in series.
[0006] 該文献 2では、直列接続のものの 1つの電圧から、 LEDの発熱などの動作状態を 把握し、供給する電源の電圧を制御するようにしている。 LEDが高輝度化又高出力 化すると、 LED自体の発熱が多くなり、動作が不安定になるおそれがある。 [0006] In Document 2, an operating state such as LED heat generation is grasped from one voltage of serially connected ones, and the voltage of the power supply to be supplied is controlled. LED with high brightness and high output If this happens, the LED itself will generate more heat and the operation may become unstable.
[0007] 特開平 11 97747号公報(以下文献 3)では、リアクタンスによって電源電圧を分 圧して降圧することで、安価な電源回路を供給するようにしてレ、る。 [0007] In Japanese Patent Application Laid-Open No. 11 97747 (hereinafter referred to as Document 3), a power supply voltage is divided and reduced by reactance so that an inexpensive power supply circuit is supplied.
[0008] 又、特許公開 2006— 4936号公報(以下文献 4)では、多数の LEDを用いる際の、 これら LEDの高密度配置に関する技術が開示されている。プリント基板を 2階層とし て、下層のプリント基板に取り付けた LEDの発光部は、上層のプリント基板の開口部 力、ら露出するようにしている。 [0008] In addition, Japanese Patent Publication No. 2006-4936 (hereinafter referred to as Document 4) discloses a technique relating to a high-density arrangement of LEDs when a large number of LEDs are used. The printed circuit board is divided into two layers, and the LED light emitting part mounted on the lower printed circuit board is exposed from the opening force of the upper printed circuit board.
[0009] しかしながら、前述した文献 1や文献 2の発明では、スイッチングレギユレ一タの部 品数が多ぐ小型化やコスト低減が難しい。 [0009] However, in the inventions of Document 1 and Document 2 described above, the number of parts of the switching regulator is large, and it is difficult to reduce the size and cost.
[0010] 文献 3の発明では、回路構成が簡単であるものの、 LEDが高輝度化又高出力化す ると、 LEDの動作が不安定になるおそれがある。又、ツエナーダイオードを備えるも のの、 LEDの個体差によって動作状態がばらつき、 LEDにストレスを与えるおそれ 力 sある。 [0010] In the invention of Document 3, the circuit configuration is simple, but if the LED has high brightness or high output, the operation of the LED may become unstable. Further, the also comprises a Zener diode, variation operation state by the individual difference of the LED, there is a fear force s stressful the LED.
[0011] 文献 4の発明は、 LEDの高密度配列に関するものであって、発熱や消費電力の減 少ゃ、小型化やコスト抑制や寿命の延長を図るものではなレ、。 [0011] The invention of Reference 4 relates to a high-density array of LEDs, and does not reduce heat generation, reduce power consumption, reduce size, reduce costs, and extend life.
発明の開示 Disclosure of the invention
[0012] 本発明は、前記従来の問題点を解決するべくなされたもので、発熱が少なく即ち消 費電力が少なぐ小型化やコスト抑制や寿命の延長を図ることができる電気機器用電 源回路、 LED照明装置及び充電用電源回路付バッテリを提供することを課題とする [0012] The present invention has been made to solve the above-described conventional problems, and is a power source for electrical equipment that can reduce size, reduce costs, and extend the life with less heat generation, that is, less power consumption. It is an object to provide a circuit, an LED lighting device, and a battery with a power supply circuit for charging.
〇 Yes
[0013] まず、電気機器用電源回路は、印加される直流電圧が上昇すると消費電流が増加 し、逆に下降すると消費電流が減少することで、印加される直流電圧の変動を抑制 する定電圧特性を有する負荷に対して、交流電源から供給される電力を直流に変換 して供給する電気機器用電源回路であって、交流を整流し直流に変換して、上記負 荷に直流電力を供給する整流回路と、交流電源から印加される電圧を降圧して前記 整流回路に供給する降圧手段とを、有することにより、前記課題を解決したものであ [0013] First, a power supply circuit for electrical equipment uses a constant voltage that suppresses fluctuations in the applied DC voltage by increasing current consumption when the applied DC voltage rises, and conversely decreasing current consumption when the applied DC voltage falls. This is a power circuit for electrical equipment that converts the power supplied from an AC power source into a direct current and supplies it to a load having characteristics, rectifies the AC and converts it into a direct current, and supplies the DC power to the load. And the step-down means for stepping down a voltage applied from an AC power source and supplying the step-down voltage to the rectifier circuit.
[0014] 次に、 LED照明装置は、前記電気機器用電源回路と、これに前記負荷として接続 される、互いに並列接続された 3つ以上の発光ダイオードチップ(以下 LEDチップ)と 、を有してなり、該並列接続によって順方向降下電圧 VFのばらつきを抑制して、前 記負荷としての定電圧特性における電圧ばらつきを抑制したことにより、前記課題を 解決したものである。 [0014] Next, the LED lighting device is connected to the power supply circuit for the electric device and the load as the load And three or more light-emitting diode chips (hereinafter referred to as LED chips) connected in parallel to each other, and the parallel connection suppresses variations in the forward drop voltage VF, thereby defining the load as a load. This problem is solved by suppressing the voltage variation in the voltage characteristics.
[0015] 又、互いに並列に接続された複数の LEDチップと、前記電気機器用電源回路と、 を備えると共に、前記電気機器用電源回路は、交流電流からの電流を降圧かつ整電 して、発光効率がピークとなる近傍の順方向電流の大きさで、前記 LEDチップを発 光させることにより、前記課題を解決したものである。 [0015] In addition, a plurality of LED chips connected in parallel to each other, and the power supply circuit for electrical equipment, and the power supply circuit for electrical equipment steps down and regulates the current from the alternating current, This problem is solved by causing the LED chip to emit light with the magnitude of the forward current in the vicinity where the luminous efficiency reaches its peak.
[0016] 充電用電源回路付バッテリ装置は、前記電気機器用電源回路と、これに、前記負 荷として接続されたバッテリと、を有してなり、該バッテリを充電するようにしたことによ り、前記課題を解決したものである。 [0016] The battery device with a power supply circuit for charging comprises the power circuit for electric equipment and a battery connected thereto as the load, and the battery is charged. This solves the above-mentioned problem.
[0017] 又、本発明において、前記電気機器用電源回路の、電源供給の対象は、発光ダイ オードに限定されるものではない。一例として発光ダイオードの場合、順方向降下電 圧 VFは 2〜4V程度で、個体差がある。いずれにしても、 日本国内の家庭用電源(交 流 100V)よりはずつと高くなるので、何らかの手段によって電圧を降圧し、又流れる 電流を限定する必要がある。 In the present invention, the power supply target of the power supply circuit for an electrical device is not limited to the light emitting diode. As an example, in the case of a light emitting diode, the forward voltage drop VF is about 2-4V, and there are individual differences. In any case, it becomes higher than the domestic power supply in Japan (AC 100V), so it is necessary to step down the voltage by some means and limit the flowing current.
[0018] トランスを用いて降圧する場合、トランス自体が大き!/、ので、小型化が難し!/ヽとレ、う 問題がある。商用周波数は 50Hz乃至は 60Hzであるので、トランスの鉄心は大きくな る。スイッチングレギユレータを用いて降圧する場合、トランス自体は小型になるもの の、部品数が多くなる。 [0018] When stepping down using a transformer, the transformer itself is large! /, So it is difficult to reduce the size! Since the commercial frequency is 50Hz to 60Hz, the iron core of the transformer becomes large. When stepping down using a switching regulator, the transformer itself becomes smaller, but the number of parts increases.
[0019] 前記電気機器用電源回路では、負荷側に対して、リアクタンスを直列に接続し、リ ァクタンス分圧回路とする。そして、入力される電源の電圧を、該リアクタンスの大きさ 、及び負荷の抵抗の大きさの比率で分圧することで、電源電圧を降圧し、流れる電流 を限定するようにしている。該リアクタンスは、容量性リアクタンスでも、誘導性リアクタ ンスでも問わない。 [0019] In the power supply circuit for electrical equipment, reactance is connected in series to the load side to form a reactance voltage dividing circuit. The input power supply voltage is divided by the ratio between the reactance and the load resistance, thereby reducing the power supply voltage and limiting the flowing current. The reactance may be a capacitive reactance or an inductive reactance.
[0020] リアクタンスにおいては、流れる電流は位相が電圧より 90° 進んでいる(容量性リア クタンス)。あるいは流れる電流は位相が電圧より 90° 遅れている(誘導性リアクタン ス)。このため、理論的には電力消費は零である。これにより小型で、発熱のない回路 が実現できる。 [0020] In reactance, the phase of the flowing current is 90 ° ahead of the voltage (capacitive reactance). Alternatively, the flowing current is 90 ° behind the voltage (inductive reactance). For this reason, the power consumption is theoretically zero. This makes the circuit compact and does not generate heat. Can be realized.
[0021] ここで、前述のリアクタンス分圧回路は、定電流特性を提供するものとも言える。従 つて、 LEDが自らの発熱などで温度上昇しても、流れる電流が変動し難ぐ LEDの 破損などを防ぐことができる。特に、高輝度化や高出力化の LEDに有効である。 Here, it can be said that the reactance voltage dividing circuit described above provides constant current characteristics. Therefore, even if the temperature of the LED rises due to its own heat, etc., it is possible to prevent damage to the LED, etc., in which the flowing current hardly changes. This is particularly effective for LEDs with high brightness and high output.
[0022] 又、順方向降下電圧 VFその他、 LEDには個体差が存在する。本願発明では、複 数の LEDを互いに並列接続して、本願発明の負荷とすることで、並列接続のいずれ の LEDについても、それぞれの LEDに適した動作状態とすることができる。 [0022] There are individual differences in the forward voltage drop VF and other LEDs. In the present invention, by connecting a plurality of LEDs to each other in parallel to obtain the load of the present invention, any of the LEDs connected in parallel can be brought into an operating state suitable for each LED.
[0023] なお、本願発明においては、電気機器用電源回路の負荷については、後述する実 施形態や実施例では LEDとしている力 S、限定されるものではない。例えば、バッテリ を負荷とし、該バッテリの充電をするようにしてもよい。 In the present invention, the load of the power circuit for the electric device is not limited to the force S used as an LED in the embodiments and examples to be described later. For example, a battery may be used as a load and the battery may be charged.
[0024] LED照明装置は、個々の LEDチップの発光照度を大きくするよりも、その発光効 率を最大に維持することを優先し、発光時の順方向電流や順方向電圧を決定したも のである。又、 LED照明装置の全体的な発光照度は、 LEDチップを複数備えるよう にして、確保するようにして!/、る。 [0024] The LED lighting device prioritizes maintaining the light emission efficiency to the maximum rather than increasing the light emission illuminance of each LED chip, and determines the forward current and forward voltage during light emission. is there. Also, ensure that the overall illumination intensity of the LED lighting device is secured by providing multiple LED chips.
[0025] 従って、 LED照明装置に入力された電力は、効率よく発光光量となり、このため不 必要にジュール熱などになることはない。従って、発熱が少なく即ち消費電力が少な ぐ小型化やコスト抑制や寿命の延長を図ることができる。 [0025] Therefore, the electric power input to the LED lighting device efficiently emits light, and thus does not unnecessarily become Joule heat. Therefore, it is possible to achieve downsizing, cost reduction, and life extension with less heat generation, that is, less power consumption.
[0026] ここで、本願発明にお!/、て、 LEDチップとは、アノード及び力ソードの LEDとしての 構造が形成されて!/、る半導体チップとする。 Here, in the present invention, the LED chip is a semiconductor chip formed with a structure as an anode and a power sword LED.
[0027] 又、 LEDユニットとは、該 LEDチップをプラスチックなどで封止したものとする。ここ で、 LEDユニットは、 LEDチップを複数備えるものであってもよい。 [0027] The LED unit means that the LED chip is sealed with plastic or the like. Here, the LED unit may include a plurality of LED chips.
[0028] 前記充電用電源回路付バッテリ装置は、前記電気機器用電源回路を充電用電源 回路付バッテリに内蔵したものである。又、他の充電用電源回路付バッテリ装置は、 前記 LED照明装置の LEDチップを、充電用バッテリに置き換えたものである。 図面の簡単な説明 [0028] The battery device with a charging power circuit includes the electric device power circuit built in a battery with a charging power circuit. In another battery device with a power supply circuit for charging, the LED chip of the LED lighting device is replaced with a charging battery. Brief Description of Drawings
[0029] [図 1]本願発明が適用された実施形態の電気機器用電源回路の構成を示すブロック 図 FIG. 1 is a block diagram showing a configuration of a power supply circuit for an electric apparatus according to an embodiment to which the present invention is applied.
[図 2]本実施形態のリアクタンス分圧回路における分圧を示す回路図 [図 3]交流における位相を示すグラフ FIG. 2 is a circuit diagram showing voltage division in the reactance voltage dividing circuit of the present embodiment. [Figure 3] Graph showing phase at AC
園 4]本発明の第 1実施例の LED照明装置の回路図 4] Circuit diagram of the LED lighting device of the first embodiment of the present invention
園 5]第 1実施例の LED照明装置における LEDユニットを拡大して示す断面図5] Cross-sectional view showing an enlarged LED unit in the LED lighting device of the first embodiment
[図 6]第 1実施例の LEDの外観を示す正面図 [FIG. 6] Front view showing the appearance of the LED of the first embodiment.
園 7]第 1実施例の LEDの外観を示す側面図 7] A side view showing the appearance of the LED of the first embodiment
[図 8]第 1実施例の LEDの内部を示す側面から見た一部断面図 [Fig.8] Partial cross-sectional view from the side showing the interior of the LED of the first embodiment
[図 9]第 1実施例の LEDのプリント基板の裏面図 [Figure 9] Back view of the LED printed circuit board of the first embodiment
園 10]—般的な LEDチップの順方向電圧 Vf—順方向電流 Ifの特性を示すグラフ 園 11]一般的な LEDチップの順方向電流 If—発光輝度 Lの特性を示すグラフ 園 12]—般的な LEDチップの順方向電圧 Vf—発光効率の特性を示すグラフ 10] —A graph showing the characteristics of the forward voltage Vf—forward current If of a typical LED chip. 11] A graph showing the characteristics of the forward current If—luminescence intensity L of a typical LED chip. 12] — General LED chip forward voltage Vf—Characteristic of luminous efficiency
[図 13]—般的な LEDチップの順方向電圧 Vf—順方向電流 If特性のばらつきを示す グラフ [Figure 13] —Forward LED chip forward voltage Vf—Forward current If characteristics variation graph
園 14]本願発明が適用された第 2実施例の LED照明装置の回路図 14] Circuit diagram of the LED lighting device of the second embodiment to which the present invention is applied
園 15]本願発明が適用された第 3実施例の LED照明装置の回路図 15] Circuit diagram of the LED lighting device of the third embodiment to which the present invention is applied
園 16]本願発明が適用された第 4実施例の LED照明装置の回路図 16] A circuit diagram of the LED lighting device of the fourth embodiment to which the present invention is applied.
園 17]本願発明が適用された第 5実施例の LED照明装置の回路図 17] Circuit diagram of the LED lighting device of the fifth embodiment to which the present invention is applied
[図 18]第 1実施例〜第 5実施例の変形例に係る LED照明装置の外観を示す正面図 FIG. 18 is a front view showing the appearance of an LED lighting device according to a modification of the first to fifth embodiments.
[図 19]同 LED照明装置の内部を示す側面から見た一部断面図 [Figure 19] Partial cross-sectional view of the inside of the LED lighting device as seen from the side
[図 20]LEDユニットの変形例を拡大して示す平断面図 [Fig.20] An enlarged plan view of a variation of the LED unit
[図 21]同変形例の縦断面図 [Fig. 21] Longitudinal sectional view of the modification
園 22]本願発明が適用された第 6実施例の充電用電源回路付バッテリの回路図 園 23]本願発明が適用された第 7実施例の電気機器の要部の回路図 22] Circuit diagram of a battery with a power supply circuit for charging according to the sixth embodiment to which the present invention is applied. Garden 23] Circuit diagram of the main part of the electric apparatus according to the seventh embodiment to which the present invention is applied.
[図 24]前記第 1実施例〜第 7実施例に用いられる整流回路を示す回路図 FIG. 24 is a circuit diagram showing a rectifier circuit used in the first to seventh embodiments.
[図 25]該整流回路の第 1の変形例を示す回路図 FIG. 25 is a circuit diagram showing a first modification of the rectifier circuit
[図 26]該整流回路の第 2の変形例を示す回路図 FIG. 26 is a circuit diagram showing a second modification of the rectifier circuit
[図 27]前記第 6実施例、又第 7実施例の充電用バッテリの変形例を示す回路図 [図 28]上記変形例の直列接続編成を示す回路図 FIG. 27 is a circuit diagram showing a modification of the charging battery of the sixth embodiment or the seventh embodiment. FIG. 28 is a circuit diagram showing a series connection organization of the modification.
[図 29]該変形例の並列接続編成を示す回路図 [図 30]前記第 1〜第 5実施例に用いる照明部の第 1変形例を示す回路図 FIG. 29 is a circuit diagram showing a parallel connection organization of the modified example. FIG. 30 is a circuit diagram showing a first modification of the illumination section used in the first to fifth embodiments.
[図 31]前記第 1〜第 5実施例に用いる照明部の第 2変形例を示す回路図 FIG. 31 is a circuit diagram showing a second modification of the illumination unit used in the first to fifth embodiments.
[図 32]前記第 1〜第 7実施例の電気機器用電源回路の第 1変形例を示す回路図 FIG. 32 is a circuit diagram showing a first modified example of the power supply circuit for electrical equipment according to the first to seventh embodiments.
[図 33]これら変形例に用いることができる降圧用トランスの一例の回路図 FIG. 33 is a circuit diagram of an example of a step-down transformer that can be used in these modifications.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0030] 以下、図を用いて本発明の実施の形態を詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0031] 図 1は、本願発明が適用された実施形態の電気機器用電源回路の構成を示すブ ロック図である。 FIG. 1 is a block diagram showing a configuration of a power circuit for an electric device according to an embodiment to which the present invention is applied.
[0032] 該電気機器用電源回路は、交流電源から供給される電力を直流に変換して利用 する電気機器に用いるものである。 [0032] The electric device power circuit is used for an electric device that converts electric power supplied from an AC power source into DC and uses it.
[0033] 図 1に示すように、本実施形態の電気機器用電源回路 10は、ラッシュ電流抑制回 路 12と、リアクタンス分圧回路 14と、整流回路 16と、平滑回路 17とを有し、定電圧特 性負荷 18に直流電力を供給するものである。 As shown in FIG. 1, the power supply circuit 10 for electrical equipment of the present embodiment includes a rush current suppression circuit 12, a reactance voltage divider circuit 14, a rectifier circuit 16, and a smoothing circuit 17, DC power is supplied to the constant voltage characteristic load 18.
[0034] この電気機器用電源回路 10からの、変換後の直流電力を利用する定電圧特性負 荷 18は、印加される電圧が上昇すると消費電流が増加し、逆に下降すると消費電流 が減少することで、当該負荷に印加される電圧の変動を抑制するような特性(定電圧 特性と呼ぶ)を持っている。該特性は、後述する実施例においては、発光ダイオード の順方向降下電圧 VFに係る特性になっている。 [0034] The constant voltage characteristic load 18 that uses the DC power after conversion from the power circuit 10 for electrical equipment increases the current consumption when the applied voltage increases, and decreases the current consumption when the applied voltage decreases. By doing so, it has a characteristic (called constant voltage characteristic) that suppresses fluctuations in the voltage applied to the load. This characteristic is related to the forward voltage drop VF of the light emitting diode in the embodiments described later.
[0035] 前記整流回路 16は、直流を交流に整流する整流回路機能を備えている。又、前記 平滑回路 17は、整流された直流の電圧の脈流を抑制するための平滑回路機能を備 えている。 The rectifier circuit 16 has a rectifier circuit function for rectifying direct current into alternating current. The smoothing circuit 17 has a smoothing circuit function for suppressing the pulsating flow of the rectified DC voltage.
[0036] 又、リアクタンス分圧回路 14は、整流回路 16に直列接続されるリアクタンス素子を 有している。ここでのリアクタンスは、容量性リアクタンスでも、誘導性リアクタンスでも 問わない。該リアクタンス分圧回路 14は、該直列接続によって、交流電源から印加さ れる電圧を分圧することで降圧し、又流れる電流を限定するようになっている。 In addition, the reactance voltage dividing circuit 14 includes a reactance element connected in series to the rectifier circuit 16. The reactance here may be either capacitive reactance or inductive reactance. The reactance voltage dividing circuit 14 steps down the voltage by dividing the voltage applied from the AC power source by the series connection, and limits the flowing current.
[0037] 図 2は、本実施形態のリアクタンス分圧回路 14における分圧を示す回路図である。 FIG. 2 is a circuit diagram showing voltage division in the reactance voltage dividing circuit 14 of the present embodiment.
[0038] 交流電源の電圧は、図 1において左方からラッシュ電流抑制回路 12を介して、リア クタンス分圧回路 14に供給される。該リアクタンス分圧回路 14においては、交流電 源の電圧を、該リアクタンスの大きさ(図 2の Z1)、及び負荷の抵抗の大きさ(図 2の Z L)の比率で分圧することで、交流電源の電圧 Vinを降圧し、流れる電流を限定する ようにしている。該分圧により、整流回路 16側に印加される電圧 VLは、次式のように なる。 [0038] The voltage of the AC power supply is supplied to the reactance voltage dividing circuit 14 via the rush current suppression circuit 12 from the left in FIG. In the reactance voltage dividing circuit 14, an AC power By dividing the source voltage by the ratio of the reactance (Z1 in Fig. 2) and the load resistance (ZL in Fig. 2), the voltage Vin of the AC power supply is stepped down to reduce the flowing current. I try to limit it. The voltage VL applied to the rectifier circuit 16 side by the voltage division is expressed by the following equation.
[0039] VL = ZL/ (ZL + Z1) …… (1) [0039] VL = ZL / (ZL + Z1) ...... (1)
[0040] 又、交流電源の電圧 Vinよりも電圧 VLが数十分の一以下であれば、つまり ZL< < Z1であれば、リアクタンス分圧回路 14は、次式の電流 ILを流す定電流回路とみるこ ともできる。 [0040] If the voltage VL is several tenths or less than the voltage Vin of the AC power supply, that is, if ZL <<Z1, the reactance voltage divider 14 is a constant current that causes the current IL to flow as follows: It can be seen as a circuit.
[0041] IL=Vin/ (ZL + Zl) [0041] IL = Vin / (ZL + Zl)
=Vin/Zl (近似) …… (2) = Vin / Zl (approximate) ...... (2)
[0042] 図 3は、交流における位相を示すグラフである。 FIG. 3 is a graph showing the phase in alternating current.
[0043] この図において、波形 Aに対して、波形 Bは位相力 0° 進んでいる。これら波形 A や波形 Bは、経過時間に応じて変化する、交流の電圧や電流を示す。 In this figure, the waveform B advances by 0 ° with respect to the waveform A. These waveforms A and B show AC voltage and current that change with time.
[0044] 容量性リアクタンスにおいては、流れる電流は位相が電圧より 90° 進んでいる。従 つて、図 3において、波形 Aを電圧とすれば、波形 Bが電流になる。 In the capacitive reactance, the phase of the flowing current is 90 ° ahead of the voltage. Therefore, in Fig. 3, if waveform A is voltage, waveform B becomes current.
[0045] あるいは、誘導性リアクタンスにおいては、流れる電流は位相が電圧より 90° 遅れ ている。従って、図 3において、波形 Bを電圧とすれば、波形 Aが電流になる。 [0045] Alternatively, in the inductive reactance, the phase of the flowing current is delayed by 90 ° from the voltage. Therefore, in FIG. 3, if waveform B is a voltage, waveform A becomes a current.
[0046] そして、リアクタンスにおいては、このように電圧及び電流の位相が互いに 90° ず れているため、理論的には電力消費は零である。本実施形態では、このようなリアクタ ンスをリアクタンス分圧回路 14において用い、電源電圧の降圧や電流制限に用いて いるため、小型で、発熱の非常に少ない回路が実現できる。 [0046] In the reactance, the voltage and current phases are thus shifted from each other by 90 °, so that the power consumption is theoretically zero. In the present embodiment, such a reactance is used in the reactance voltage dividing circuit 14 and is used for stepping down the power supply voltage and current limiting. Therefore, a circuit that is small and generates very little heat can be realized.
[0047] 次に、図 1において、ラッシュ電流抑制回路 12は、電源投入時などにおいて流れる 突入電流を抑えるものである。例えば、平滑回路 17に用いる電解コンデンサへの充 電電流が、電源投入時に一時的に多くなる。すると、リアクタンス分圧回路 14などに 悪影響を与えたり、外部に対して電磁ノイズを輻射したりしてしまう。このため、ラッシ ュ電流抑制回路 12により、交流電源の一時的なラッシュ電流(突入電流)を抑制し、 上述のような充電電流などを抑制するようにしている。 Next, in FIG. 1, the rush current suppression circuit 12 suppresses an inrush current that flows when the power is turned on. For example, the charging current to the electrolytic capacitor used in the smoothing circuit 17 temporarily increases when the power is turned on. This will adversely affect the reactance voltage divider circuit 14 and radiate electromagnetic noise to the outside. For this reason, the rush current suppression circuit 12 suppresses a temporary rush current (inrush current) of the AC power supply, and suppresses the charging current as described above.
[0048] なお、図 1に示すような構成において、交流電源から印加される電圧を分圧すること で降圧し、又流れる電流を限定するためには、リアクタンス分圧回路 14は必須になる 。又、定電圧特性負荷 18は、通常直流電源の供給を要求するものであるので、整流 回路 16を備える必要がある。これ以外の、ラッシュ電流抑制回路 12や平滑回路 17 については、必要に応じて備えるようにすればよい。即ち、電源投入時などにおいて 流れる突入電流の問題がなければラッシュ電流抑制回路 12を、整流回路 16により 整流された直流の電圧の脈流の問題がなければ平滑回路 17を省くようにしてもよい[0048] In the configuration as shown in FIG. 1, the voltage applied from the AC power source is divided. The reactance voltage dividing circuit 14 is indispensable to step down the voltage and limit the flowing current. Further, the constant voltage characteristic load 18 normally requires a DC power supply, and therefore needs to include a rectifier circuit 16. Other than this, the rush current suppression circuit 12 and the smoothing circuit 17 may be provided as necessary. That is, the rush current suppression circuit 12 may be omitted if there is no problem with the inrush current that flows when the power is turned on, and the smoothing circuit 17 may be omitted if there is no problem with the pulsating current of the DC voltage rectified by the rectifier circuit 16.
〇 Yes
[0049] 図 4は、本願発明が適用された LED照明装置の第 1実施例の回路図である。 FIG. 4 is a circuit diagram of a first embodiment of an LED lighting device to which the present invention is applied.
[0050] 本実施例の LED照明装置 20は、電気機器用電源回路 10と、負荷としての複数の 発 LEDを含む照明部 19とから構成されている。本実施例では、合計 30個の LEDチ ップ 11〜; 15、 LEDチップ 2;!〜 30、 LEDチップ 3;!〜 45を全て並列接続して照明部 19が構成されている。 [0050] The LED lighting device 20 according to the present embodiment includes a power circuit 10 for electrical equipment and a lighting unit 19 including a plurality of light emitting LEDs as a load. In this embodiment, a total of 30 LED chips 11 to 15; LED chip 2;! To 30 and LED chip 3;! To 45 are all connected in parallel to form the illumination unit 19.
[0051] 図 4の符号 F0は INPUTとダイオード D4、 D3との間に配置された耐熱性ヒューズ を示す。耐熱性ヒューズ F0は、 LED照明装置 20の製造時、はんだリフロー炉等での 加熱が可能な程度の耐熱性を備える。具体的にはセラミックヒューズを用いるとよい。 又、耐熱性ヒューズ F0は、いずれかの LEDチップが短絡する故障して、過大電流が 流れた場合に破断して電源供給を遮断するようになっている。これにより、過大電流 による発熱によって故障箇所が拡大するなどの障害を防ぐようになつている。 [0051] Symbol F0 in FIG. 4 indicates a heat-resistant fuse disposed between INPUT and diodes D4 and D3. The heat-resistant fuse F0 has a heat resistance that can be heated in a solder reflow furnace when the LED lighting device 20 is manufactured. Specifically, a ceramic fuse may be used. In addition, the heat-resistant fuse F0 breaks and shuts off the power supply if any LED chip fails due to short circuit and an excessive current flows. This prevents failures such as expansion of the failure location due to heat generated by excessive current.
[0052] これらの LEDチップは、図 5に示されるように、各々が透明樹脂部 1によって、カソ ード側及びアノード側リードフレーム 2A、 2B、ボンディングワイヤ 3とともに封止され て LEDユニット 4として構成される。ここでは LEDチップ 11〜; 15、 21— 30, 31—45 に対応して LEDユニット 4 〜4 、4 〜4 、4 〜4 とする。 As shown in FIG. 5, each of these LED chips is sealed together with the cathode side and anode side lead frames 2 A, 2 B and bonding wires 3 by the transparent resin portion 1 to form an LED unit 4. Composed. Here, LED units 4 to 4, 4 to 4, and 4 to 4 are assumed to correspond to the LED chips 11 to 15; 21, 21-30, and 31-45.
11 15 21 30 31 45 11 15 21 30 31 45
[0053] 照明部 19は、上記のように LEDチップを並列に集合構成したものであるので、 LE Dチップの順方向降下電圧 VFに由来する定電圧特性を有し、又、 LEDチップの個 体差のばらつきの影響を解消できる。例えば、順方向降下電圧 VFは、 LEDチップを 並列接続することで平均化され、 LEDチップの個体差のばらつきの影響を解消でき [0053] The illuminating unit 19 has a configuration in which the LED chips are assembled in parallel as described above, and thus has a constant voltage characteristic derived from the forward drop voltage VF of the LED chip. The effect of variation in body differences can be eliminated. For example, the forward voltage drop VF is averaged by connecting LED chips in parallel, and the effect of variations in individual differences among LED chips can be eliminated.
[0054] なお、 LEDチップの数は、具体的に限定されるものではない。但し、ある程度の数 、例えば少なくは 3つ、可能なら 10個以上とするなら、このような個体差のばらつきの 影響の低減を効果的に行うことができる。 [0054] The number of LED chips is not specifically limited. However, a certain number For example, if there are at least three and if possible more than ten, it is possible to effectively reduce the influence of such individual variation.
[0055] ここで、個々の LEDチップ 1 1〜; 15、 LEDチップ 2;!〜 30、 LEDチップ 3;!〜 45は、 日亜化学製のものである。又、順方向降下電圧 VFは 3. 6V、最大順電圧は 4V、順 電流 Ifは 30mA、パルス順電流 Ifpは 100mA、逆電圧 VRは 5Vである。 LEDチップ 、順電流 If等の選択については後述する。 Here, the individual LED chips 1 1 to 15; LED chip 2;! To 30 and LED chips 3;! To 45 are manufactured by Nichia. The forward voltage drop VF is 3.6V, the maximum forward voltage is 4V, the forward current If is 30mA, the pulse forward current Ifp is 100mA, and the reverse voltage VR is 5V. The selection of the LED chip, forward current If, etc. will be described later.
[0056] 又、図 4に示されるように、平滑回路 17は、電解コンデンサ C51及び抵抗 R51によ り構成されている。該平滑回路 17によって発光ダイオードの発光のチラツキが抑制さ れる。電解コンデンサ C51は、耐電圧 6. 3Vで容量が 47 Fである。抵抗 R31は、抵 抗値が 21 Ωで 1/6Wである。 Further, as shown in FIG. 4, the smoothing circuit 17 includes an electrolytic capacitor C51 and a resistor R51. The smoothing circuit 17 suppresses flickering of light emission of the light emitting diode. Electrolytic capacitor C51 has a withstand voltage of 6.3V and a capacitance of 47F. Resistor R31 has a resistance of 21Ω and 1 / 6W.
[0057] 又、整流回路 16は、 1つのモールドパッケージに内蔵される、 4つのダイオード D 1 〜D4により構成されるダイオードブリッジ Dとなっており、全波整流回路が構成されて いる。該ダイオードブリッジ Dは、ビシエイ(旧ゼネラル'セミコンダクタ一)製であり、順 電流が最大 4. 0A、逆電圧が最大 200Vピークである。 [0057] The rectifier circuit 16 is a diode bridge D constituted by four diodes D1 to D4, which is built in one mold package, and constitutes a full-wave rectifier circuit. The diode bridge D is manufactured by Vichyei (formerly General's Semiconductor 1), and has a maximum forward current of 4.0A and a maximum reverse voltage of 200V peak.
[0058] 更に、ラッシュ電流抑制回路 12は、抵抗 R1 1により構成され、この抵抗 R1 1は、交 流電源の供給経路に直列に接続され、リアクタンス分圧回路 14に直列に接続され、 電源投入時に生じる突入電流を抑制するようになっている。該抵抗 R1 1は、抵抗値 力 で、大きさは 1/4Wになっている。あまり大きな抵抗値を選ぶと、該抵抗 R1 1 における損失が増えるのと同時に発熱を伴うことになる。 [0058] Further, the rush current suppression circuit 12 is configured by a resistor R11, and this resistor R11 is connected in series to the supply path of the AC power supply, connected in series to the reactance voltage dividing circuit 14, and turned on. Inrush current that occurs at times is suppressed. The resistor R11 is a resistance value, and its size is 1 / 4W. If a very large resistance value is selected, the loss in the resistor R1 1 increases and at the same time, heat is generated.
[0059] リアクタンス分圧回路 14は、ダイオードブリッジ Dに対して直列接続されているコン デンサ C21により構成されている。このコンデンサ C21は、 LEDチップ 1 1〜; 15、 LE Dチップ 2;!〜 30、 LEDチップ 3;!〜 45によって異なる特性のものが用いられる。例え ば、発光色により異なり、耐圧が AC250Vのマイラコンデンサ(フィルム系無極性コン デンサ)が用いられる。例えば、発色が白色と青色の場合は 0. 68 μ Ρ^緑色の場合 (ま 0. 47 i F (0. 33 μ ¥^0. 22 Fでも可)、赤色 (ま 0. 15 μ ¥ (0. l ^ Fも可)など である。並列して電圧を安定させ、希望の容量にする。 [0059] The reactance voltage dividing circuit 14 includes a capacitor C21 connected in series to the diode bridge D. The capacitor C21 has different characteristics depending on the LED chip 11 to 15; LED chip 2;! To 30 and LED chip 3;! To 45. For example, a Mylar capacitor (film-type nonpolar capacitor) with a withstand voltage of 250 VAC, which varies depending on the emission color, is used. For example, when the color is white and blue, 0.68 μΡ ^ green (or 0.47 i F (0.33 μ ¥ ^ 0.22 F is acceptable)), red (0.15 μ ¥ ( 0. l ^ F is also possible), etc. In parallel, stabilize the voltage to the desired capacity.
[0060] 図 6は、本実施例に力、かる LED照明装置 20の照明される側から見た正面図となつ ており、後述する透明の樹脂製カバー 32越しに、各々が LEDチップを内包する LE Dユニット 4を目視することができる。合計 30個の LEDユニット 4 、 、 は FIG. 6 is a front view seen from the illuminated side of the LED lighting device 20 that is effective in the present embodiment, and each includes an LED chip through a transparent resin cover 32 described later. LE D unit 4 is visible. A total of 30 LED units 4,, and
11— 15 21— 30 31—45 11— 15 21— 30 31—45
、中心軸 Cを共通とする、半径の異なる 3つの円周上に整列されている。図 6中の破 線は、該整列を示すために作図上記載したものである。 They are aligned on three circumferences with different radii, with the central axis C in common. Broken lines in FIG. 6 are drawn on the drawing to show the alignment.
[0061] 最も内側の円周には 5個の LEDユニット 4 、中間の円周には 10個の LEDュニ [0061] Five LED units 4 in the innermost circumference and 10 LED units in the middle circumference
11— 15 11— 15
ット 4 、外側の円周には 15個の LEDユニット 4 が配置され、いずれも、同一 4 and 15 LED units 4 are arranged on the outer circumference.
21— 30 31—45 21—30 31—45
方向を照明するように、プリント基板 30上に配置配線されている。該照明の方向は、 図 6においては紙面からこちら側への方向であり、次に説明する図 7や図 8では右側 から左側への方向である。 It is arranged and wired on the printed circuit board 30 so as to illuminate the direction. The direction of the illumination is the direction from the paper surface to the near side in FIG. 6, and the direction from the right side to the left side in FIGS.
[0062] 図 7は、 LED照明装置 20の外観を示す側面図である。図 8は、 LED照明装置 20 の内部を示す側面から見た一部断面図である。 FIG. 7 is a side view showing the external appearance of the LED lighting device 20. FIG. 8 is a partial cross-sectional view seen from the side showing the inside of the LED lighting device 20.
[0063] 図 8に示されるように、前記プリント基板(第 1プリント基板) 30の背面側に離間して 、基板 31が設けられ、電気機器用電源回路 10は、第 2プリント基板 31の表 面及び裏面に実装されている。 LEDユニット 4 、 、 、及びプリント基板 3 As shown in FIG. 8, a substrate 31 is provided on the back side of the printed circuit board (first printed circuit board) 30, and the electric device power circuit 10 is arranged on the surface of the second printed circuit board 31. Mounted on the front and back surfaces. LED unit 4,,, and printed circuit board 3
11— 15 21— 30 31—45 11— 15 21— 30 31—45
0、 31は、ケース 34の内側に配設されている。このケース 34には、照明方向とは反対 側に、つまり図 7や図 8において右側に、一般照明用電球の標準規格の口金 36が設 けられている。該口金 36は、「E26」と称する規格の、一般的なものである。 0 and 31 are arranged inside the case 34. In this case 34, a standard base 36 for a general lighting bulb is provided on the opposite side to the illumination direction, that is, on the right side in FIGS. The base 36 is a general one of the standard called “E26”.
[0064] 該口金 36において電源の供給は、互いに電気的に絶縁された電極 36a及び 36b によるものとする。又、図 7では、電極 36a力、ら酉己線 42により、又電極 36b力も配線 43 により、電気機器用電源回路 10に接続され、これにより、該口金 36から該内部回路 に電源が供給されている。該電気機器用電源回路 10は、本実施例において、又後 述する実施例においても、前述のように第 2プリント基板 31の表面及び裏面に実装さ れている。 [0064] In the base 36, power is supplied by the electrodes 36a and 36b that are electrically insulated from each other. Further, in FIG. 7, the electrode 36a force, the lazy wire 42, and the electrode 36b force are also connected to the power supply circuit 10 for electrical equipment by the wiring 43, whereby power is supplied from the base 36 to the internal circuit. ing. The electric device power circuit 10 is mounted on the front and back surfaces of the second printed circuit board 31 as described above in the present embodiment and also in the embodiments described later.
[0065] なお、ケース 34は、モールド製で、アルミ金属蒸着などによって内面が光を反射す るように表面加工されたガラス製になっている力 アルミ板をプレス成型したものなど 、金属製その他であってもよい。又、ケース 34において、 LEDユニット 4 [0065] Note that the case 34 is made of a mold and is made of glass whose inner surface is reflected so that light is reflected by aluminum metal vapor deposition or the like. It may be. In case 34, LED unit 4
-15 21— 30 の前面部分は、透明で円盤状の、平面の樹脂製カバー 32により封止されてい The front part of -15 21-30 is sealed with a transparent, disc-shaped, flat resin cover 32
31—45 31—45
る Ru
[0066] 図 9は、本実施例のプリント基板 30の裏面図である。 [0067] LEDユニット 4 、 、 が整列される 3つの円周のそれぞれの、プリント基 FIG. 9 is a rear view of the printed circuit board 30 according to the present embodiment. [0067] The LED unit 4,, is aligned with each of the three circumferences on the printed base.
11— 15 21— 30 31—45 11— 15 21— 30 31—45
板 30の裏面には、これら発光ダイオードの直流電源を供給する、正極の配線 30— 1 a、 30— 2a、 30— 3a、負極の酉己泉 30— lb、 30— 2b、 30— 3bの酉己泉力 S円周状に設 けられている。これらの配線の円周状の中心は、発光ダイオードの円周整列の中心 軸 Cと同じになっている。 On the back side of the plate 30, the positive wiring 30-1a, 30-2a, 30-3a, and negative negative spring 30-lb, 30-2b, 30-3b, which supply DC power for these light emitting diodes, are provided.酉 Self-spring force It is set in an S circle. The circumferential center of these wirings is the same as the central axis C of the circumferential alignment of the light emitting diodes.
[0068] 又、プリント基板 30の裏面の、これらの正極の配線 30— la、 30— 2a、 30— 3aは、 プリント基板 30の表面のプリント配線によって相互接続されている。負極の配線 30— lb、 30— 2b、 30— 3bについても、プリン卜基板 30の表面のプリン卜酉己泉によって相 互接続されている。そして、これら酉己泉 30— la、 30— 2a、 30— 3a、酉己泉 30— lb、 3 0— 2b、 30— 3bによって、: LEDチップ 11〜; 15、: LEDチップ 2;!〜 30、: LEDチップ 3 ;!〜 45が互いに並列接続され、照明部 19として編成されている。 Further, these positive electrode wirings 30-la, 30-2 a, and 30-3 a on the back surface of the printed circuit board 30 are interconnected by printed wiring on the surface of the printed circuit board 30. The negative wirings 30-lb, 30-2b, and 30-3b are also interconnected by the printing spring on the surface of the printing board 30. And these 酉 自 泉 30- la, 30-2a, 30-3a, 酉 己 泉 30- lb, 30-2b, 30-3b, by: LED chip 11 ~; 15 ,: LED chip 2;! ~ 30: LED chip 3;! To 45 are connected in parallel to each other and are organized as an illumination unit 19.
[0069] この実施例では、後述の理由により、順方向電圧 Vfを、発光効率がピークになる近 傍にて、 LEDチップを照明に用いるようにしている。 LEDチップについて、リアクタン ス分圧回路 14の容量を加減する等して、順方向電圧 Vfや順方向電流 Ifを加減する ようにしている。 In this embodiment, for the reasons described later, the forward voltage Vf is used for illumination in the vicinity of the peak luminous efficiency. For the LED chip, the forward voltage Vf and the forward current If are adjusted by adjusting the capacitance of the reactance voltage divider circuit 14.
[0070] 例えば、発光効率がピークとなる順方向電流を中心とし、上下 10%の範囲内の順 方向電流の大きさで、 LEDチップを発光させるようにしている。 [0070] For example, the LED chip is caused to emit light with the magnitude of the forward current within a range of 10% up and down, centering on the forward current at which the luminous efficiency reaches its peak.
[0071] 又、発光中の LEDチップの特定の順方向電圧において、順方向電流のばらつきが 、所定の中央値を中心とし、上下 10%の範囲内となるように選別された LEDチップ が用いられる。 [0071] Further, the LED chip selected so that the variation in the forward current is within the range of 10% above and below the predetermined median value at the specific forward voltage of the LED chip during light emission is used. It is done.
[0072] 上記の理由を説明する。図 10は、一般的な LEDチップの順方向電圧 Vf—順方向 電流 Ifの特性を示すグラフである。又、図 11、図 12、図 13は、このような LEDチップ の、それぞれ、順方向電流 If一発光輝度 Lの特性、順方向で名圧 Vf—発光効率の 特性、上記順方向電圧 Vf—順方向電流 Ifの特性のばらつきを示すグラフである。 [0072] The reason for the above will be described. FIG. 10 is a graph showing the characteristics of the forward voltage Vf—forward current If of a general LED chip. In addition, FIG. 11, FIG. 12, and FIG. 13 show the characteristics of the forward current If and the emission luminance L, the nominal pressure Vf in the forward direction, the luminous efficiency characteristic, and the forward voltage Vf in FIG. It is a graph which shows the dispersion | variation in the characteristic of the forward current If.
[0073] これらのグラフにおいて、順方向電圧 Vf、順方向電流 If、発光輝度 L、発光効率の 単位は、それぞれ、 V、 mA、 cd = m2 ( = nt)、 nt/Wである。ここで、発光効率は、 L EDチップに与えられた電力 Wに対する輝度 Lであり、即ち L/Wである。 In these graphs, the units of forward voltage Vf, forward current If, light emission luminance L, and light emission efficiency are V, mA, cd = m 2 (= nt), and nt / W, respectively. Here, the luminous efficiency is the luminance L with respect to the power W applied to the LED chip, that is, L / W.
[0074] 又、図 12において、実線により発光効率が示され、一点鎖線により発光輝度 Lが示 される。図 13において、一点鎖線により、 1つの LEDチップの順方向電圧 Vf—順方 向電流 Ifの特性が示され、二点鎖線により、別の LEDチップの順方向電圧 Vf—順 方向電流 Ifの特性が示される。 In FIG. 12, the luminous efficiency is indicated by the solid line, and the luminance L is indicated by the alternate long and short dash line. Is done. In FIG. 13, the dot-dash line shows the characteristic of the forward voltage Vf—forward current If of one LED chip, and the dot-dash line shows the characteristic of the forward voltage Vf—forward current If of another LED chip. Is shown.
[0075] 図 10に示すように、 LEDチップは、順方向電圧 Vfが電圧 VIより小であると、順方 向電流 Ifが流れず、発光もしない。又、 LEDチップは、順方向電圧 Vfが電圧 VIより 大となると発光し、順方向電圧 Vfが増加すると、これに伴って順方向電流 Ifが指数関 数的に増加する。 As shown in FIG. 10, in the LED chip, when the forward voltage Vf is smaller than the voltage VI, the forward current If does not flow and the light does not emit light. Further, the LED chip emits light when the forward voltage Vf becomes larger than the voltage VI, and when the forward voltage Vf increases, the forward current If increases exponentially with this.
[0076] 次に、図 11に示すように、 LEDチップは、順方向電流 Ifの増加に伴い、発光輝度 L は対数関数的に増加する。つまり、 LEDチップは、順方向電流 Ifが増加すると、順方 向電流 Ifの増加に対する発光輝度 Lの増加の度合いは小さくなり、従って、順方向電 流 Ifがある程度以上に増加すると、発光効率が漸次低下することが判る。 Next, as shown in FIG. 11, in the LED chip, the emission luminance L increases logarithmically as the forward current If increases. In other words, when the forward current If increases, the degree of increase in the light emission luminance L with respect to the increase in the forward current If decreases. Therefore, when the forward current If increases more than a certain amount, the luminous efficiency increases. It turns out that it falls gradually.
[0077] この発光効率の漸次低下は、図 12から明らかであり、順方向電圧 Vfが電圧 VIから 電圧 V2まで増加する範囲では、順方向電圧 Vfの増大に伴って、発光輝度 Lが増加 し、同時に発光効率も増加する。そして、順方向電圧 Vfが電圧 V2以上の範囲では、 順方向電圧 Vfの増加に伴って、発光輝度 Lは増加するものの、発光効率は漸次低 下していく。 [0077] This gradual decrease in light emission efficiency is apparent from FIG. 12, and in the range where the forward voltage Vf increases from voltage VI to voltage V2, the light emission luminance L increases as the forward voltage Vf increases. At the same time, the luminous efficiency increases. In the range where the forward voltage Vf is equal to or higher than the voltage V2, the light emission luminance L increases as the forward voltage Vf increases, but the light emission efficiency gradually decreases.
[0078] 従って、上記のように順方向電流の大きさを、発光効率がピークとなる値を中心に 上下 10%の範囲にし、且つ、 LEDチップを所定の順方向電圧で、順方向電流が中 央値の上下 10%以内となるように選別して用いると、発光効率を高く維持し、且つ、 発熱を小さくすることができる。 Accordingly, as described above, the magnitude of the forward current is set to a range of 10% above and below the value at which the luminous efficiency reaches a peak, and the LED chip is set at a predetermined forward voltage and the forward current is By selecting and using within 10% above and below the median value, it is possible to maintain high luminous efficiency and reduce heat generation.
[0079] なお、図 13において、一点鎖線はある LEDチップの順方向電圧 Vf—順方向電流 I fの特性を示すグラフであり、二点鎖線はこれとは別の LEDチップの順方向電圧 Vf 一順方向電流 Ifの特性を示すグラフである。同じ順方向電圧 Vaであっても、このダラ フにおいて、一点鎖線の LEDチップでは順方向電流が Ialとなり、二点鎖線の LED チップでは順方向電流が Ia2となる。又、これら順方向電流 Ial及び Ia2の格差は、あ る程度大きいものである。 In FIG. 13, the alternate long and short dash line is a graph showing the characteristic of the forward voltage Vf of the LED chip—the forward current I f, and the alternate long and two short dashes line is the forward voltage Vf of another LED chip. It is a graph which shows the characteristic of the one forward current If. Even with the same forward voltage Va, the forward current is Ial for the dash-dot LED chip and the forward current is Ia2 for the dash-dot LED chip. The difference between these forward currents Ial and Ia2 is somewhat large.
[0080] 図 14〜図 17は、それぞれ本願発明が適用された、第 2〜第 5実施例にかかる電気 機器用電源回路 20A〜20Dを示す回路図である。 [0081] 第 2実施例〜第 5実施例の電気機器用電源回路 20A〜20Dでは、前述の第 1実 施例と比較して、リアクタンス分圧回路 14のコンデンサ C21が、 2つのコンデンサ C2 2及び C23とされ、あるいは 6つのコンデンサ C24〜C29とされ、あるいは 4つのコン デンサ C31〜C34とされ、これらは並列にあるいは直列に接続されている。リアクタン ス分圧回路 14のコンデンサは、このように適宜並列に、又は場合によっては直列に 接続することで、任意の容量又耐圧のものを実現するようにしてもよい。あるいは、必 要に応じて、電解コンデンサを用いるようにしてもよ!/、。 FIGS. 14 to 17 are circuit diagrams showing power supply circuits 20A to 20D for electrical devices according to second to fifth embodiments, respectively, to which the present invention is applied. In the electric device power circuits 20A to 20D of the second to fifth embodiments, compared to the first embodiment, the capacitor C21 of the reactance voltage dividing circuit 14 includes two capacitors C2 2 And C23, or six capacitors C24 to C29, or four capacitors C31 to C34, which are connected in parallel or in series. The capacitors of the reactance voltage dividing circuit 14 may be appropriately connected in parallel as described above, or in some cases connected in series, so as to realize a capacitor having an arbitrary capacity or withstand voltage. Alternatively, an electrolytic capacitor may be used if necessary!
[0082] 又、第 3実施例〜第 5実施例の電気機器用電源回路 20B〜20Dでは、ラッシュ電 流抑制回路 12の抵抗 R11が省略されている。平滑回路 17に用いる電解コンデンサ の容量が小さいなど、不要であれば、このようにラッシュ電流抑制回路 12を省くことも 可能である。又、第 5実施例のように、平滑回路 17を省くようにしてもよい。 In addition, in the electric device power supply circuits 20B to 20D of the third to fifth embodiments, the resistor R11 of the rush current suppressing circuit 12 is omitted. If the electrolytic capacitor used in the smoothing circuit 17 is not necessary, such as a small capacity, the rush current suppression circuit 12 can be omitted in this way. Also, the smoothing circuit 17 may be omitted as in the fifth embodiment.
[0083] なお、これら電気機器用電源回路 20A〜20Dにおいて、符号 19で示される照明 部は、前述の第 1実施例における照明部と同一で、回路図の作図上図示を一部省 略している。なお、これら電気機器用電源回路 20A〜20Dにおいても、発光ダイォ ードの数にぉレ、ては、具体的に限定されるものではな!/、。 [0083] In these electrical equipment power supply circuits 20A to 20D, the illumination unit denoted by reference numeral 19 is the same as the illumination unit in the first embodiment described above, and a part of the illustration of the circuit diagram is omitted. Yes. In addition, in the power supply circuits 20A to 20D for these electric devices, the number of light emitting diodes is not limited specifically!
[0084] 図 18は、前述した第 1実施例〜第 5実施例の変形例の外観を示す正面図である。 FIG. 18 is a front view showing the appearance of a modified example of the first to fifth embodiments described above.
又図 19は、該変形例の内部を示す側面から見た一部断面図である。 FIG. 19 is a partial cross-sectional view seen from the side showing the inside of the modified example.
[0085] 該変形例では、照明部 19を 3つのプリント基板 30A〜30Cに分載するようにしてい る。即ち、円盤上のプリント基板 30Aには、中心軸 Cを中心として 5個の LEDチップ 1 ;!〜 15を整列搭載している。中心軸 Cを中心とするリング状のプリント基板 30Bには、 10個の LEDチップ 2;!〜 30を、該中心軸 Cを中心として整列搭載している。中心軸 C を中心とするリング状のプリント基板 30Cには、 15個の LED3;!〜 45を、該中心軸 C を中心として整列搭載している。 [0085] In the modification, the illumination unit 19 is mounted on three printed boards 30A to 30C. That is, on the printed circuit board 30A on the disk, five LED chips 1;! To 15 are arranged and mounted with the central axis C as the center. On the ring-shaped printed circuit board 30B having the central axis C as the center, ten LED chips 2;! To 30 are arranged and mounted with the central axis C as the center. On the ring-shaped printed circuit board 30C having the central axis C as the center, 15 LEDs 3;! To 45 are arranged and mounted with the central axis C as the center.
[0086] 図 18のように、本実施例によって照明される正面側から見ると、円盤上のプリント基 板 30Aは、その中心が中心軸 Cとなるように、全体の中心に配置される。これゆえに、 該円盤上のプリント基板 30Aは中心基板と呼ぶ。 As shown in FIG. 18, when viewed from the front side illuminated by the present embodiment, the printed board 30A on the disk is arranged at the center of the whole so that the center thereof is the central axis C. Therefore, the printed circuit board 30A on the disk is referred to as a central board.
[0087] 又、プリント基板 30Aの外側にはプリント基板 30B力 その中心が中心軸 Cとなるよ うに、又照明方向(前方側)にプリント基板 30Aよりもずらして配置される。更に、プリ ント基板 30Bの外側にはプリント基板 30C力 その中心が中心軸 Cとなるように、又照 明方向(前方側)にプリント基板 30Bよりもずらして配置される。このように前方にずら して配置するため、図 15からも判るように、プリント基板 30A〜30Cは、円形劇場の 座席のように、中心のプリント基板 30Aが最も口金 36側となり、径が小から大へと順 に前面側(透明樹脂製カバー 32側)に配置される。 [0087] Further, the printed board 30B force is arranged outside the printed board 30A so that the center thereof is the central axis C and shifted from the printed board 30A in the illumination direction (front side). Furthermore, pre The printed circuit board 30C force is arranged outside the printed circuit board 30B so that the center thereof is the central axis C and is shifted from the printed circuit board 30B in the illumination direction (front side). As shown in FIG. 15, the printed circuit boards 30A to 30C have a central diameter that is closest to the base 36 and has a small diameter, as can be seen from FIG. It is arranged on the front side (transparent resin cover 32 side) from the largest to the largest.
[0088] なお、以上に説明した第 1実施例〜第 5実施例において、 LED照明装置 20の正 面から見た形状や、 LEDユニット 4 、 、 が整列される形状、又、プリント [0088] In the first to fifth embodiments described above, the shape seen from the front side of the LED lighting device 20, the shape in which the LED units 4, and are aligned, and the print
11— 15 21— 30 31—45 11— 15 21— 30 31—45
基板 30、 30A〜30Cの平面形状は、いずれも円形であった。し力もながら、本願発 明は、このようなものに限定されるものではない。例えば、方形状や矩形状であっても よい。 The planar shapes of the substrates 30 and 30A to 30C were all circular. However, the present invention is not limited to this. For example, it may be rectangular or rectangular.
[0089] 例えば図 18及び図 19の変形例において、 LED照明装置 20の正面から見た形状 や、プリント基板 30Aの平面形状や、該プリント基板 30A上の LEDユニット 4 、 For example, in the modified examples of FIGS. 18 and 19, the shape seen from the front of the LED lighting device 20, the planar shape of the printed circuit board 30A, the LED unit 4 on the printed circuit board 30A,
11— 15 21 11—15 21
、 の配置整列は、いずれも円形状とする。そして、プリント基板 30B及び 30CThe arrangement and alignment of, are both circular. And printed circuit boards 30B and 30C
〜30 31—45 ~ 30 31-45
の平面形状や、これらプリント基板 30B及び 30C上の LEDユニット 4 、 、 And the LED unit 4 on the printed circuit boards 30B and 30C,
11— 15 21— 30 31〜 の配置整列は、方形状としてもよい。 The arrangement and alignment of 11—15 21—30 31- may be a square shape.
45 45
[0090] 上記実施例においては、 1つの LEDユニットは 1つの LEDチップを内包しているが 、本発明は、これに限定されるものではなぐ 1つの LEDユニットに複数個、並列に搭 載してもよい。 [0090] In the above embodiment, one LED unit contains one LED chip. However, the present invention is not limited to this, and a plurality of LEDs are mounted in parallel in one LED unit. May be.
[0091] 例えば図 20、 21に示されるような砲弾型の LEDユニットの場合、直径が 5mmであ れば、 0. 7mm X 0. 7mmの正方形の LEDチップを最大 4個(図 20では 3個)搭載す ること力 Sでさる。 [0091] For example, in the case of a bullet-type LED unit as shown in Figs. 20 and 21, if the diameter is 5mm, up to 4 square LED chips of 0.7mm x 0.7mm (3 in Fig. 20). Pcs) Ability to mount.
[0092] 図 20、 21に示されるように、この LEDユニット 50は、第 1リード線 52及び第 2リード 線 54と、第 1リード線 52の端部(図 21において上端部 52A)に形成されたチップ搭 載部 56と、このチップ搭載部 56上に、その下側面である力ソード電極がボンディング ワイヤ 59Aを介して上端部 52Aに接続するように取り付けられた 3個の LEDチップ 5 8A、 58B、 58C (以下これらを総称する場合は LEDチップ 58という)と、第 2リード線 54の、図 21において上端咅 54Aと 3ί固の: LEDチップ 58A、 58B、 58Cにおける上 側のアノード電極との間を接続するボンディングワイヤ 59Bと、第 1リード線 52及び第 2リード線 54の上端部 52A、 54A、複数の LEDチップ 58及びボンディングワイヤ 59 A、 59Bを封止する、例えばエポキシ樹脂等の透光性樹脂からなる封止樹脂部 60と 、を備えて構成されている。 As shown in FIGS. 20 and 21, the LED unit 50 is formed on the first lead wire 52, the second lead wire 54, and the end portion of the first lead wire 52 (the upper end portion 52A in FIG. 21). Chip mounting portion 56 and three LED chips 5 8A on which the force sword electrode, which is the lower surface thereof, is connected to the upper end portion 52A via the bonding wire 59A. , 58B, 58C (hereinafter collectively referred to as LED chip 58) and the upper lead electrode 54A and 3ί of the second lead wire 54 in FIG. 21: Upper anode electrode in LED chips 58A, 58B, 58C Bonding wire 59B, first lead wire 52 and first wire 52 (2) An upper end portion 52A, 54A of the lead wire 54, a plurality of LED chips 58, and a sealing resin portion 60 made of a translucent resin such as an epoxy resin for sealing the bonding wires 59A, 59B. Has been.
[0093] 3個の LEDチップ 58A、 58B、 58Cは、チップ搭載部 56上において、図 20に示さ れるように、第 1リード線 52の上端部 52Aと第 2リード線 54の上端部 54Aとを結ぶ直 線と、図 20において、直交する方向に直線状に配列されている。 [0093] The three LED chips 58A, 58B, and 58C are arranged on the chip mounting portion 56, as shown in FIG. 20, with the upper end portion 52A of the first lead wire 52 and the upper end portion 54A of the second lead wire 54. In FIG. 20, they are arranged in a straight line in a direction orthogonal to the straight line connecting the two.
[0094] チップ搭載部 56は、図 21において鎖線で示されるように、直平面状の搭載面 56A を有している。ボンディングワイヤ 59Aの LEDチップ側端部は、搭載面 56に固着さ れ、この上に LEDチップ 58A、 58B、 58Cの下側の電極(力ソード電極)が、例えば 導電性接着剤によって接着固定されている。又、 LEDチップ 58A、 58B、 58Cは、 図 21において二点鎖線で示される蛍光体分散樹脂 54によりチップ搭載部 56に一 体的に固定されている。この蛍光体分散樹脂 24は、 LEDチップ 50を白色発光させ るための蛍光体を分散させたエポキシ樹脂やシリコン樹脂から構成されている。 The chip mounting portion 56 has a mounting surface 56A that is a straight plane, as indicated by a chain line in FIG. The LED chip side end of the bonding wire 59A is fixed to the mounting surface 56, and the lower electrode (force sword electrode) of the LED chips 58A, 58B, 58C is bonded and fixed thereon with, for example, a conductive adhesive. ing. Further, the LED chips 58A, 58B, and 58C are integrally fixed to the chip mounting portion 56 by a phosphor dispersion resin 54 indicated by a two-dot chain line in FIG. The phosphor dispersion resin 24 is made of an epoxy resin or a silicon resin in which a phosphor for causing the LED chip 50 to emit white light is dispersed.
[0095] 第 1リード線 52及び第 2リード線 54は、リードフレームから構成され、このリードフレ ームは、銀めつきした鉄、銅又は銅合金から構成されていて、且つ、第 1リード線 52 力 S力ソード側、第 2リード線 54がアノード側となるように、電源(図示省略)に接続され るようになっている。又、チップ搭載部 56の底面を構成する搭載面 56Aは、前記銀 めっきによる反射面によって構成されている。従って、 LEDチップ 58から出射された 光の一部は、搭載面 56Aで反射され、蛍光体分散樹脂 54内の蛍光体を励起'発光 (白色光)させることになる。 [0095] The first lead wire 52 and the second lead wire 54 are made of a lead frame, and the lead frame is made of silver-plated iron, copper, or a copper alloy, and the first lead wire. 52 force S power sword side, second lead wire 54 is connected to the power supply (not shown) so that it is on the anode side. Further, the mounting surface 56A constituting the bottom surface of the chip mounting portion 56 is configured by the reflective surface by the silver plating. Therefore, a part of the light emitted from the LED chip 58 is reflected by the mounting surface 56A, and the phosphor in the phosphor dispersion resin 54 is excited and emitted (white light).
[0096] なお、この LEDユニット 50では、従来の LEDユニットと異なり、 LEDチップの図 21 における下側の力ソード電極力 チップ搭載面 56を介することなくボンディングワイヤ 59Aにより、直接第 1リード線 52の上端部 52Aに接続されているので、 3個の LEDチ ップ 58A〜58Cに対して、偏ることなく電力を供給すること力 Sできる。第 1リード線 52 や導電性接着剤の導電性が充分大きければボンディングワイヤ 59Aは不要である。 [0096] In this LED unit 50, unlike the conventional LED unit, the first lead wire 52 is directly connected by the bonding wire 59A without using the lower force sword electrode force chip mounting surface 56 in FIG. 21 of the LED chip. Since it is connected to the upper end 52A of the LED, it is possible to supply power S without bias to the three LED chips 58A to 58C. If the conductivity of the first lead wire 52 and the conductive adhesive is sufficiently large, the bonding wire 59A is not necessary.
[0097] 上記複数チップ型 LEDユニット 50においては、 3個の LEDチップ 58A、 58B、 58 Cが 1つのチップ搭載部 56に搭載されているので、照明装置としての LEDユニット 5 0における LEDチップ集積度が増大され、これによつて発光量を大幅に増大すること ができる。 [0097] In the multi-chip type LED unit 50, since three LED chips 58A, 58B, and 58C are mounted on one chip mounting portion 56, LED chip integration in the LED unit 50 as a lighting device is performed. The degree of light emission is increased, thereby significantly increasing the amount of light emitted Can do.
[0098] なお、 LEDチップ集積度を増大した場合、発熱が問題となるが、この実施形態では 、例えば、チップ選別装置により、特性の等しいチップを組合わせれば発熱は非常に 少ないことを確認、できた。 [0098] Although heat generation becomes a problem when the LED chip integration degree is increased, in this embodiment, for example, it is confirmed by a chip sorting device that heat generation is very small when chips having the same characteristics are combined. did it.
[0099] 図 22は、本願発明の第 6実施例に係る充電用電源回路付バッテリ装置 40の回路 図である。 FIG. 22 is a circuit diagram of a battery device 40 with a charging power supply circuit according to a sixth embodiment of the present invention.
[0100] 本実施例において、バッテリ 22は、この実施例の電気機器用電源回路 10Aによつ て充電されるものである。充電後、本実施例の充電用電源回路付バッテリ 40は、図 2 2中右側の「DC OUTPUT」から直流電力を出力し、直流電源として用いることがで きる。 [0100] In the present embodiment, the battery 22 is charged by the electric device power circuit 10A of this embodiment. After charging, the battery with a charging power circuit 40 of this embodiment outputs DC power from “DC OUTPUT” on the right side in FIG. 22 and can be used as a DC power source.
[0101] なお、この時の出力の電圧は、バッテリ 22の電圧となる。又、本実施例の充電用電 源回路付バッテリ 40、又後述する第 7実施例では、前述の第 1実施例〜第 5実施例 の照明部 19のように、照明のチラツキといった整流された直流の脈流による問題がな いので、平滑回路 17は省略している。 Note that the voltage of the output at this time is the voltage of the battery 22. Further, in the battery 40 with a charging power source circuit of this embodiment, and in the seventh embodiment to be described later, as in the lighting unit 19 of the first to fifth embodiments described above, rectified lighting flickering is performed. The smoothing circuit 17 is omitted because there is no problem due to the DC pulsating flow.
[0102] 本願発明が適用された電気機器用電源回路では、前述したように定電流特性があ るため、バッテリ 22を効果的に充電することができる。即ち、バッテリ 22が過放電状態 であっても、バッテリ 22に流れ込む充電電流が過電流にならないよう抑制することが できる。リアクタンス分圧回路 14のリアクタンス、例えばコンデンサ C21の容量は、該 過放電状態において流すことができる最大電流に応じて決定すればよい。そして、 本実施例では、バッテリ 22が充電されてゆくと充電電流が減少するので、過充電を 防止すること力でさる。 [0102] The power supply circuit for electrical equipment to which the present invention is applied has the constant current characteristic as described above, and therefore, the battery 22 can be effectively charged. That is, even when the battery 22 is in an overdischarged state, the charging current flowing into the battery 22 can be suppressed from becoming an overcurrent. The reactance of the reactance voltage dividing circuit 14, for example, the capacity of the capacitor C21, may be determined according to the maximum current that can flow in the overdischarge state. In this embodiment, the charging current decreases as the battery 22 is charged.
[0103] 図 23は、本願発明の第 7実施例の電気機器の要部の回路図である。 FIG. 23 is a circuit diagram of the essential parts of the electrical equipment of the seventh embodiment of the present invention.
[0104] 本実施例は、前述の第 6実施例の充電用電源回路付バッテリ 40を電気機器に組 み込んだものとも言える。符号 24は、該電気機器の本体であり、該充電用電源回路 付バッテリ 40から直流電力を供給される電気機器本体の回路部である。 It can be said that this embodiment incorporates the battery 40 with the power supply circuit for charging of the above-described sixth embodiment in an electric device. Reference numeral 24 denotes a main body of the electric device, which is a circuit section of the main body of the electric device that is supplied with DC power from the battery 40 with a charging power supply circuit.
[0105] ここで、図 24は、以上に説明した第 1実施例〜第 7実施例に用いられる整流回路 1 6を示す回路図である。又、図 25及び図 26は、それぞれ、該整流回路 16の変形例 を示す回路図である。 [0106] 以上に説明した第 1実施例〜第 7実施例に用いられる整流回路 16は、特に限定さ れるものではなぐ例えば全波整流回路であっても半波整流回路であってもよい。こ こで、整流回路 16の交流の入力端子 IN1及び IN2、又直流の出力端子 OUT +及 び OUT を、図 24に図示するように定義する。すると、該整流回路 16は、例えば図 25に示すように全波整流回路、図 26に示すように半波整流回路を用いるようにして あよい。 Here, FIG. 24 is a circuit diagram showing the rectifier circuit 16 used in the first to seventh embodiments described above. 25 and 26 are circuit diagrams showing modifications of the rectifier circuit 16, respectively. The rectifier circuit 16 used in the first to seventh embodiments described above is not particularly limited, and may be, for example, a full-wave rectifier circuit or a half-wave rectifier circuit. Here, the AC input terminals IN1 and IN2 and the DC output terminals OUT + and OUT of the rectifier circuit 16 are defined as shown in FIG. Then, for example, the rectifier circuit 16 may be a full-wave rectifier circuit as shown in FIG. 25 and a half-wave rectifier circuit as shown in FIG.
[0107] 次に、図 27は、前述の第 6実施例、又第 7実施例の充電用バッテリ 22の変形例を 示す回路図である。図 27において、又、図 28及び図 29において、符 Next, FIG. 27 is a circuit diagram showing a modification of the charging battery 22 of the sixth embodiment or the seventh embodiment described above. In FIG. 27, and in FIG. 28 and FIG.
合 IN + p、 IN— p、 OUT + s、 OUT sは、いずれも図 22及び図 23に対応するもの である。後述の図 28及び図 29においても同様とする。 The combinations IN + p, IN-p, OUT + s, and OUT s all correspond to FIG. 22 and FIG. The same applies to FIG. 28 and FIG. 29 described later.
[0108] この充電用バッテリ 22の変形例では、充電特性も、又、電源を供給する際の特性も 、互いに同じバッテリセル Bを合計 n個備えている。これらはそれぞれバッテリセル B1 、 B2、 B3…… Bnとして区另 IJする。 [0108] In this modification of the charging battery 22, a total of n battery cells B having the same charging characteristics and characteristics when supplying power are provided. These are further divided into battery cells B1, B2, B3... Bn, respectively.
[0109] これらバッテリセル Bそれぞれは、プラス端子には、切替えスィッチ S + s及び切替え スィッチ S + pを、マイナス端子には、切替えスィッチ S— s及び切替えスィッチ S pを 備えている。これら切替えスィッチ S + s、切替えスィッチ S + p、切替えスィッチ S— s 及び切替えスィッチ S— pは、半導体スィッチであってもよぐメタル接点のリレー接点 であってもよい。 Each of these battery cells B includes a switching switch S + s and a switching switch S + p at a plus terminal, and a switching switch S−s and a switching switch Sp at a minus terminal. These switching switch S + s, switching switch S + p, switching switch S—s, and switching switch S—p may be semiconductor switches or metal relay contacts.
[0110] そして、これら切替えスィッチ S + s、切替えスィッチ S + p、切替えスィッチ S— s及び 切替えスィッチ S— pを切替えることで、これらバッテリセル Bは、すべてを直列接続で 編成することも、すべてを並列接続で編成することも可能になっている。 [0110] By switching these switching switch S + s, switching switch S + p, switching switch S-s and switching switch S-p, these battery cells B can all be organized in series connection, It is also possible to organize everything in parallel connection.
[0111] まず、所定の電源電圧の電源とする際には、これらバッテリセル Bの、すべての切替 えスィッチ S + s、及びすベての切替えスィッチ S— sをオンとする。又、すべての切替 えスィッチ S + p、及びすベての切替えスィッチ S— pをオフとする。すると、これらバッ テリセル Bは、図 28に示すように、すべてが直列接続で編成される。このように電源と する際には、 1つのバッテリセル Bの電圧を Eとすると、端子 OUT + s及び端子 OUT sから、 (E X n)の電源電圧の電源を供給することができるようになる。 [0111] First, when switching to a power supply of a predetermined power supply voltage, all the switching switches S + s and all the switching switches S-s of the battery cell B are turned on. All switching switches S + p and all switching switches S-p are turned off. Then, all of these battery cells B are organized in series connection as shown in FIG. In this way, when the voltage of one battery cell B is E, the power of the power supply voltage of (EX n) can be supplied from the terminal OUT + s and the terminal OUT s. .
[0112] あるいは、充電する際には、これらバッテリセル Bの、すべての切替えスィッチ S + p 、及びすベての切替えスィッチ S— pをオンとする。又、すべての切替えスィッチ S + s 、及びすベての切替えスィッチ S— sをオフとする。すると、これらバッテリセル Bは、図 29に示すように、すべてが並列接続で編成される。この充電の際、端子 IN + p及び 端子 IN— pから、これらバッテリセル Bの充電を行なうことになる。 [0112] Alternatively, when charging, all the switching switches S + p of these battery cells B , And all switching switches Sp are turned on. All switching switches S + s and all switching switches S-s are turned off. Then, all of these battery cells B are organized in parallel connection as shown in FIG. In this charging, the battery cell B is charged from the terminal IN + p and the terminal IN−p.
[0113] なお、直列接続の編成から並列接続の編成に切替える際にも、あるいはこれとは逆 に、並列接続の編成から直列接続の編成に切替える際にも、すべてのバッテリセル B の、これら切替えスィッチ S + s、切替えスィッチ S + p、切替えスィッチ S— s及び切替 えスィッチ S— pを、一端一時的に、すべてオフとする。一端一時的に、すべてオフと しないと、バッテリセル Bでプラス及びマイナス力 短絡してしまうおそれがある。 [0113] It should be noted that when switching from a series connection to a parallel connection, or conversely, when switching from a parallel connection to a series connection, all of the battery cells B Switch switch S + s, switch switch S + p, switch switch S—s and switch switch S—p are temporarily turned off. If all of them are not turned off temporarily, positive and negative power may be short-circuited in battery cell B.
[0114] なお、図 28では、切替えスィッチ S + s、及び切替えスィッチ S— sは、いずれも作図 の都合上、オフ(OFF :開)となっているが、直列接続編成で電源とする際、実際の回 路動作としてはすべてオン(ON :閉)となる。又、図 26では、切替えスィッチ S + p、及 び切替えスィッチ S— pは、いずれも作図の都合上、オフ(OFF :開)となっているが、 充電する際、実際の回路動作としてはすべてオン (ON :閉)となる。 [0114] In Fig. 28, the switching switch S + s and the switching switch S-s are both turned off (OFF: open) for the sake of drawing. The actual circuit operation is all on (ON: closed). In FIG. 26, the switching switch S + p and the switching switch S-p are both turned off (OFF: open) for the sake of drawing. However, when charging, the actual circuit operation is All are on (ON: closed).
[0115] 以上のように、図 27の変形例では、充電用バッテリ 22を電気機器 24などの電源と して用いる場合、図 28に示す直列編成とし、必要な電源電圧を得ることができる。他 方、充電用バッテリ 22を電気機器用電源回路 10Aにより充電する際には、図 29に 示す並列編成とすることで、いずれのバッテリセル Bに対しても、最適な電圧制御を 行ないつつ、効率的な充電を行なえるようにし、不必要な電力の消費を抑え、又不必 要な発熱も抑えるようにしてレ、る。 As described above, in the modified example of FIG. 27, when the charging battery 22 is used as a power source for the electrical device 24 or the like, the necessary power supply voltage can be obtained by using the series configuration shown in FIG. On the other hand, when the charging battery 22 is charged by the power supply circuit 10A for the electric equipment, by adopting the parallel organization shown in FIG. Make sure that you can charge efficiently, reduce unnecessary power consumption, and reduce unnecessary heat generation.
[0116] なお、図 31は、前述した第 1〜第 5実施例に用いる照明部 19の変形例を示す回路 図である。 Note that FIG. 31 is a circuit diagram showing a modification of the illumination unit 19 used in the first to fifth embodiments described above.
[0117] 図 31において、 LEDチップ 11〜15のブロック、 LEDチップ 2;!〜 30のブロック、 L EDチップ 3;!〜 45のブロックというように、個々のブロック毎に、耐熱性ヒューズ F;!〜 F3が設けられている。従って、短絡故障の LEDチップを含むブロックの耐熱性ヒユー ズ F1〜F3のみが遮断されるため、他のブロックの LEDチップは、引き続き照明する ことができるという特徴がある。 [0117] In FIG. 31, the heat-resistant fuse F for each block, such as the block of LED chips 11 to 15, LED chip 2;! To 30 blocks, LED chip 3;! To 45 blocks, etc. ! ~ F3 is provided. Therefore, since only the heat-resistant fuses F1 to F3 of the block including the LED chip having the short-circuit failure are blocked, the LED chips of other blocks can be continuously illuminated.
[0118] また、図 32は、それぞれ、前述した第 1〜第 7実施例の電気機器用電源回路 10や 10Aの変形例を示す回路図である。又、図 33は、これら変形例に用いることができる 降圧用トランス 11の一例の回路図である。 [0118] Fig. 32 shows the power supply circuit 10 for electric equipment of the first to seventh embodiments described above, respectively. FIG. 10C is a circuit diagram showing a modification of 10A. FIG. 33 is a circuit diagram of an example of the step-down transformer 11 that can be used in these modified examples.
[0119] 前述した第 1〜第 7実施例は、リアクタンス分圧回路 14を備えるため、商用交流電 力 AC100Vの交流電力入力側から見ると、全体として、リアクタンス性(容量性)の負 荷となる力 S、これら変形例のように、降圧用トランス 11を備えることで、容量性の皮相 電力を抑制することができる。 [0119] Since the first to seventh embodiments described above are provided with the reactance voltage dividing circuit 14, when viewed from the AC power input side of the commercial AC power AC100V, the entire load becomes reactive (capacitive). By providing the step-down transformer 11 as in the case of the force S and these modifications, the capacitive apparent power can be suppressed.
[0120] なお、図 33の変形例においては、ラッシュ電流抑制回路 12を省くようにしてもよい 産業上の利用の可能性 [0120] In the modification of Fig. 33, the rush current suppression circuit 12 may be omitted.
[0121] 本願発明によれば、発熱が少なく即ち消費電力が少なぐ小型化やコスト抑制や寿 命の延長を図ることができる電気機器用電源回路、 LED照明装置、及び充電用電 源回路付バッテリを提供することができる。 [0121] According to the present invention, there is a power circuit for an electric device, an LED lighting device, and a power circuit for charging, which can be miniaturized with little heat generation, that is, low power consumption, cost reduction, and life extension. A battery can be provided.
Claims
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006-263510 | 2006-09-27 | ||
| JP2006263510A JP2009303280A (en) | 2006-09-27 | 2006-09-27 | Power supply circuit for electric appliance, luminaire and battery with power supply circuit for charging |
| JP2007008449A JP2009302077A (en) | 2007-01-17 | 2007-01-17 | Multi-chip type led units |
| JP2007-008449 | 2007-01-17 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008041587A1 true WO2008041587A1 (en) | 2008-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2007/068693 Ceased WO2008041587A1 (en) | 2006-09-27 | 2007-09-26 | Electric device power supply circuit, light emitting diode illumination device, and battery having charge power supply circuit |
Country Status (2)
| Country | Link |
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| TW (1) | TW200830665A (en) |
| WO (1) | WO2008041587A1 (en) |
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| JP2008288231A (en) * | 2007-05-15 | 2008-11-27 | Citizen Electronics Co Ltd | Light emitting device |
| JP2011018644A (en) * | 2009-07-09 | 2011-01-27 | Lextar Electronics Corp | Light-emitting diode-lighting system and current control method of the same |
| JP2011522435A (en) * | 2008-06-06 | 2011-07-28 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | LED lamp driver and method of driving |
| CN102307417A (en) * | 2011-07-27 | 2012-01-04 | 河海大学常州校区 | Target tracking subsection power supply street lamp system |
| JP2012134181A (en) * | 2008-10-16 | 2012-07-12 | Myung Koo Park | Led fluorescent lamp |
| JP5302451B1 (en) * | 2012-09-20 | 2013-10-02 | 本田 浩一 | Straight tube type lighting device using straight tube type LED lamp |
| WO2015052608A1 (en) * | 2013-10-12 | 2015-04-16 | Koninklijke Philips N.V. | Lighting device and luminaire |
| US9078309B2 (en) | 2008-10-16 | 2015-07-07 | Kumho Electric Inc. | LED fluorescent lamp |
| WO2017165787A1 (en) * | 2016-03-25 | 2017-09-28 | New Energies & Alternative Technologies, Inc. | Multi-use driver circuits |
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| US10270359B2 (en) | 2016-03-25 | 2019-04-23 | New Energies & Alternative Technologies, Inc. | Multi-use driver circuits |
| US10602574B2 (en) | 2016-06-14 | 2020-03-24 | New Energies & Alternative Technologies, Inc. | Driver circuits with multiple rectifiers |
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| JP2008288231A (en) * | 2007-05-15 | 2008-11-27 | Citizen Electronics Co Ltd | Light emitting device |
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| US9078309B2 (en) | 2008-10-16 | 2015-07-07 | Kumho Electric Inc. | LED fluorescent lamp |
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| US9995476B2 (en) | 2013-10-12 | 2018-06-12 | Philips Lighting Holding B.V. | Lighting device and luminaire |
| WO2017165787A1 (en) * | 2016-03-25 | 2017-09-28 | New Energies & Alternative Technologies, Inc. | Multi-use driver circuits |
| US9961736B2 (en) | 2016-03-25 | 2018-05-01 | New Energies & Alternative Technologies, Inc. | LED driver circuits |
| US10270359B2 (en) | 2016-03-25 | 2019-04-23 | New Energies & Alternative Technologies, Inc. | Multi-use driver circuits |
| US10602574B2 (en) | 2016-06-14 | 2020-03-24 | New Energies & Alternative Technologies, Inc. | Driver circuits with multiple rectifiers |
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