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WO2007138557A2 - Controlled-release multiple unit pharmaceutical compositions - Google Patents

Controlled-release multiple unit pharmaceutical compositions Download PDF

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Publication number
WO2007138557A2
WO2007138557A2 PCT/IB2007/052037 IB2007052037W WO2007138557A2 WO 2007138557 A2 WO2007138557 A2 WO 2007138557A2 IB 2007052037 W IB2007052037 W IB 2007052037W WO 2007138557 A2 WO2007138557 A2 WO 2007138557A2
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WO
WIPO (PCT)
Prior art keywords
formulation
water
mixture
agents
cellulose
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2007/052037
Other languages
French (fr)
Other versions
WO2007138557A3 (en
Inventor
Sankar Ramakrishnan
Narayanan Badri Viswanathan
Ashok Rampal
Rajesh S. Shear
Sumit Madan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ranbaxy Laboratories Ltd
Original Assignee
Ranbaxy Laboratories Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ranbaxy Laboratories Ltd filed Critical Ranbaxy Laboratories Ltd
Publication of WO2007138557A2 publication Critical patent/WO2007138557A2/en
Publication of WO2007138557A3 publication Critical patent/WO2007138557A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/167Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction with an outer layer or coating comprising drug; with chemically bound drugs or non-active substances on their surface
    • A61K9/1676Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction with an outer layer or coating comprising drug; with chemically bound drugs or non-active substances on their surface having a drug-free core with discrete complete coating layer containing drug
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2072Pills, tablets, discs, rods characterised by shape, structure or size; Tablets with holes, special break lines or identification marks; Partially coated tablets; Disintegrating flat shaped forms
    • A61K9/2077Tablets comprising drug-containing microparticles in a substantial amount of supporting matrix; Multiparticulate tablets

Definitions

  • the present invention relates to a controlled-release multiple unit formulation and processes of preparation thereof.
  • a pharmaceutical which is formulated to allow the active substance or ingredient to act as quickly as possible.
  • a formulation may comprise an injectable solution or a readily dissolvable tablet or capsule. This type of formulation is useful, for instance, for (real ing acute pain, such as headaches, or pain associated with sudden trauma, such as an accident.
  • a pharmaceutical in such a way as to sustain its action over an extended period of time.
  • This type of administration is useful, for example, for treating chronic pain, such as that associated with rheumatic or arthritic conditions, or for the treatment of a chronic cardiovascular condition. It can be achieved by repeated administration of an immediate-release tablet or capsule at frequent intervals, for instance every four hours. However, this is generally inconvenient, especially during the night, when it is often necessary to awaken a patient to administer the tablet or capsule. In addition, such multiple dosing may lead to undesirable fluctuations in the plasma concentration of the active substance.
  • controll ⁇ d-re lease dosage forms often result in the reduction or elimination of fluctuations in drug concentration in the blood, which improves disease state management
  • the controlled-release formulation may minimize side effects, and may result in less potentiation or reduction in drug activity with chronic use.
  • the final dosage form comprises a multiplicity of individual units contained in a formulation in such a form that individual units will be made available from the formulation in the gastrointestinal tract.
  • Multiple unit dosage forms possess large surface area, which promotes complete and uniform absorption, minimize peak plasma fluctuations and thus reduce the potential for systemic side effects,
  • a further advantage of these dosage forms is that high local concentrations of the active substance in the gastrointestinal system is avoided, due to the units being distributed freely throughout the tract.
  • U.S. Patent No. 5,783.215 relates to a formulation of beads which comprises (i) a core unit of a soluble or insoluble inert material, (si) a first layer on the core unit comprising an active ingredient dispersed in a hydrophilic polymer, (iii) an optional second layer of hydrophilic polymer covering the first layer, and (iv) an outermost membrane Saver effective for controll ⁇ d-rel ⁇ ase of the active ingredient.
  • U.S. Patent No, 5.213,81 1 relates to a sustained drug release composition for a cardiotonic agent.
  • the composition comprises beads with a coating containing the drug and a second coat of ethyl cellulose and polyvinyl acetate phthalate. Modified release and immediate release of drug from the same dosage form has been attempted by combining more than one type of units having different release profiles.
  • U.S. Patent No. 6,599,529 relates to a multiparticulate modified release composition that includes a combination of Immediate release particles and modified release particles,
  • PCT application WO 02/34240 relates to a dosage form for the oral delivery of a pain management drug and/or non-steroidal anti-inflammatory drug (NSAID) comprising: a biologically inert pellet having coated thereon: an inner layer comprising a dose of the pain management drug and/or NSAlD or a pharmaceutically acceptable salt thereof admixed with a binder agent, and an outer rate controlling layer comprising a water insoluble polymer.
  • NSAID non-steroidal anti-inflammatory drug
  • LJ, S. Patent No. 4,341,759 relates to a method of preparing a preparation made up by bodies comprising an active component in decreasing concentration towards the surface of the bodies.
  • the method comprises coating a particle with a composition comprising the active component in a continuous coating operation whereby the concentration of the active component is decreased.
  • EP 277874 relates to a multilayer interpolymer for addition to rigid thermoplastic matrices and comprises relatively soft ⁇ on-crossllnked polymer core, crosslmked elastomeric layer, and an outer non-elastomeric, relatively hard layer.
  • a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a pharmaceutical active ingredient, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.
  • the core unit may comprise one or more of water-soluble, water-insoluble or water-swell able material. Examples comprise one or more of sugar, a non-pareil seed, niicrocrystaliin ⁇ cellulose, celphere, sand silicon dioxide, glass, plastic, polystyrene, hydroxypropyi methyiceShilose or mixtures thereof.
  • Pharmaceutically active ingredients can comprise one or more gastrointestinal sedatives, antacids, analgesics, non-steroidal anti-inflammatory agents, coronary vasodilators, peripheral and cerebral vasodilators, antiinfectives. antibiotics, antiviral agents, antiparasitic, agents, anticancer agents, anxiolytics, neuroleptics, central nervous system stimulants, antidepressants, antihistamines, antidiarrheal agents, laxatives, dietary supplements, immunodepr ⁇ ssants, hypocholesterolemiants, hormones, enzymes, antispasmodics, antianginal agents or mixtures thereof.
  • a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a non-steroidal anti-inflammatory agent, at least one water- insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.
  • Water-insoluble polymers can comprise one or more of ethyl cellulose, hydroxypropylmethyl cellulose phthalate, cellulose acetate, cellulose acetate phthalate, cellulose acetate trimellitate, co-polymers of acrylate or raethacrylate having a low quaternary ammonium content, poly vinyl acetate or mixtures thereof.
  • Hydrophilic polymers can comprise one or more of polyvinylpyrrolidone (PVP), gelatin, polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives, such as hydroxypropyi methylcelkilose (HPMC), hydroxypropyi cellulose, carboxymethy!
  • cellulose methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, carboxyethyl cellulose, earboxymeihylhydroxyethyl cellulose, acrylic acid polymers, poiymethacrylates or mixtures thereof.
  • Water-soluble components include one or more sugars, amino acids, polyols, maltodextrins, organic acids or salts, sugar alcohols, polydextrose, glycols or mixtures thereof.
  • a controlled-releas ⁇ multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a pharmaceutical active ingredient, ethyl cellulose, hydroxypropyl methylcellulose and polyethylene glycol,
  • a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a non-steroidal anti-inflammatory agent, ethyl cellulose, hydroxypropyl methylcellulose and polyethylene glycol.
  • the nonsteroidal antiinflammatory agents may be selected from one or more of acemetacin, acetylsalicyiic acid, aceclofenac. bufexamae, diclofenac, ditlu ⁇ isal, ethenzamide, etofenamate, fenbufen, fenoprofen, feprazone, flobufen, flufenamic acid, flurbiprofen, ibuprofen, indomethacin, isoxicam, kebuzone, ketoprof ⁇ n.
  • ketorolac, lonazolac, lornoxicam meclofenamic acid, mefenamic acid, m ⁇ tamizol, mofebutazone, nabumetone, naproxen, niflumic acid, oxaprozin, oxyphenbutazone, paracetamol, phenidine, phenylbutazone, piroxicam, propacetamol, propyphenazone, salicySamid ⁇ .
  • a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of aceclofenac, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.
  • a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of aceclofenac, ethyl cellulose, hydroxypropyl methyl cellulose and polyethylene glycol.
  • a process for the preparation of a controlled-release multiple unit formulation comprising the steps of: a. suspending/dissolving at least one wat ⁇ r-insolubl ⁇ polymer, at least one hydrophilic polymer and at least one water-soluble component in a solvent, b, dispersing/dissolving the pharmaceutical active ingredient in the suspension/solution of step (a), c, coating the dispersion/solution of step (b) over inert cores, d, drying the coated cores.
  • controlled-release multiple unit formulation may be filled into hard gelatin capsules or compressed into tablets.
  • the eontroiled-release multiple unit formulation may further include one or more pharmaceutically acceptable inert excipients selected from the group consisting of binders, diluents, disintegrants, surfactants, plasticizers, lubricants/glidants, coloring agents, and flavoring agents.
  • the controlled-release multiple unit formulation of the present invention comprises an inert core coated with a mixture of the pharmaceutical active ingredient, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.
  • the active layer acts as the rate-controlling layer without the requirement for additional outer layers.
  • the active ingredient can be in direct contact with gastrointestinal fluid, has very high surface area and enhances absorption especially at the lower parts of the gastrointestinal tract.
  • the controlled-release multiple units can be formulated as capsules and tablet dosage forms with fewer manufacturing steps resulting in a cost-effective and time-saving process,
  • multiple unit formulation refers to a pharmaceutical composition that includes one or more individual coated units contained in the formulation in such a form that the individual units will be available from the formulation upon disintegration of the formulation in the stomach.
  • the multiple unit pharmaceutical composition or formulation may be a capsule or a tablet that disintegrates in the stomach to give individual units.
  • the multiple units may be formulated as granules, pellets or beads.
  • controlled-release includes any type of controlled- release including prolonged release, sustained release, modified release and extended release.
  • the core may comprise one or more of water-soluble, water-insoluble or water- sweilable materials.
  • examples include one or more of sugar, non-pareils, microerystallme cellulose, celpher ⁇ , sand, silicon dioxide, glass, plastic, polystyrene, ethyl cellulose or hydroxypropyl melhylcellulose.
  • the sugar may include one or more of glucose, mannitol, lactose, xylitol, dextrose, and sucrose.
  • the pharmaceutical active ingredient may be selected from one or more gastrointestinal sedatives, antacids, analgesics, non-steroidal anti-inflammatory agents, coronary vasodilators, peripheral and cerebral vasodilators, anti ⁇ nfectives, antibiotics, antiviral agents, antiparasitic agents, anticancer agents, anxiolytics, neuroleptics, central nervous system stimulants, antidepressants, antihistamines, antidiarrheal agents, laxatives, dietary supplements, immunodepressants, hypocholest ⁇ rolemiants, hormones, enzymes.
  • antispasmodics antianginal agents
  • medicinal products that affect the heart rate medicinal products that affect the heart rate
  • medicinal products used in the treatment of arterial hypertension medicinal products that affect blood clotting
  • anti ⁇ pii ⁇ ptics muscle relaxants
  • medicinal products used in the treatment of diabetes medicinal products used in the treatment of thyroid dysfunctions, diuretics, anorexigenic agents, antiasthmatics, expectorants, antitussive agents, mueoregulators, decongestants, hypnotics, antinausea agents, hematopoietic agents, uricosuric agents, plant extracts, contrast agents or mixtures thereof.
  • Nonsteroidal anti-inflammatory agents may be selected from one or more of A ⁇ em ⁇ tacin, Acetylsalicy ⁇ c acid, Aceclofenac, Bufexamac, Diclofenac, Diflunisal, Ethenzamide, Etofenamate, Fenbufen, Fenoprofen, Feprazone, Flobufe ⁇ , Flufenamic acid, Flurbiprofen, Ibuprofen, Indomethacin, Isoxicam, K ⁇ buzone, Ketoprofen, Ketorolac, Lonazolac, Lornoxicam, Meclofenamic acid, Mef ⁇ namic acid, Metamizoi, Mofebutazone.
  • Naburoetone Naproxen, Nif ⁇ umic acid, Oxaprozin, Oxyphenbutazone.
  • Tenoxicam Tiaprofenic acid. Tolmetin, Etodolac, Meloxicam, Nimesulid ⁇ , physiologically acceptable salts thereof or mixtures thereof.
  • Water-insoluble polymers may comprise one or more of ethyl cellulose, hydroxypropySm ⁇ thyl cellulose phthaiate, cellulose acetate, cellulose acetate phthaiate, cellulose acetate trirnelHtat ⁇ , co-polymers of acrylate or m ⁇ thacrylate having a low quaternary ammonium content, poly vinyl acetate, or mixtures thereof.
  • Hydrophilk polymers may comprise one or more of polyvinylpyrrolidone (PVP), gelatin, polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives, such as hydroxypropyl methylcelluiose (HPMC), hydroxypropyl cellulose, carboxyrnethyl cellulose, methyl cellulose, ethyl cellulose, hydroxyethy! cellulose, carboxyethyl cellulose, earboxymethylhydroxyethyl cellulose, acrylic acid polymers, polymethacrylates, any other pharmaceutically acceptable polymer or mixtures thereof.
  • PVP polyvinylpyrrolidone
  • HPMC hydroxypropyl methylcelluiose
  • HPMC hydroxypropyl cellulose
  • carboxyrnethyl cellulose methyl cellulose
  • ethyl cellulose hydroxyethy! cellulose
  • carboxyethyl cellulose earboxymethylhydroxyethyl cellulose
  • acrylic acid polymers polymethacrylates,
  • Different grades of the same polymer with varying viscosities may also be utilized for controlling the release rate.
  • water-soluble components include one or more sugars, amino acids, poiyols, maitodextrms, organic acids or salts, sugar alcohols, polydextro.se, glycols or mixtures thereof.
  • the coating layer may additionally comprise other additives selected from one or more of plasticizers, wetting agents, lubricants, coloring agents or mixtures thereof.
  • Plasticiz ⁇ rs may be one or more of propylene glycol, triethylene glycol, oleic acid, ethyleneglycol monooleate, triethyl citrate, triacetin, diethyl phthalate, glyceryl monostearate, dibutyi sebaccate, acetyl tri ⁇ thylcitrate, castor oil or mixtures thereof.
  • Suitable wetting agents include one or more of gelatin, casein, lecithin (phosphatides), glycerol monostearate, cetostearyl alcohol, cetornacrogol, emulsifying wax, polyethylene glycols, poiyoxyethyiene stearates, sodium dodecylsulfate, partial fatty acid esters of polyhydroxy ethylene sorbitan, such as.
  • Lubricants may include one or more of talc, calcium stearate, magnesium stearate, polyethylene glycols, silicon dioxide, sodium lauryi sulphate, sodium stearyl fumarate, other suitable, other known lubricants, or mixtures thereof,
  • Coloring agents may be selected from any FDA approved colors for oral use,
  • the coating can be prepared by techniques recognized in the art. For example, one or more insoluble polymers can be mixed with one or more hydrophilic polymers and one or more water soluble components, and suspended or dissolved to one or more solvents.
  • the pharmaceutically active ingredient can be dispersed or dissolved m the mixture along with the other excipi ⁇ nfs.
  • the coating composition can be coated onto the inert core utilizing conventional methods known in the art.
  • the coating composition of the present invention may be coated onto the central core in a fluidized bed or pan.
  • Other examples include spraying the composition of the present invention onto the core and immersing the core element in the coating composition.
  • the coating composition may be applied to the core in a fluid bed bottom spray coater by having the inert cores suspended in an air stream, and the coating composition can be sprayed thereon.
  • Various conventional coating apparatuses may be employed to facilitate this including, for example, a centrifugal fluidized bed coating apparatus, a pan coating apparatus, or a fluidized bed granulating coating apparatus.
  • the solvent can be removed by techniques known to one of ordinary skill In the art, such as by drying or curing.
  • the amount of coating applied should be sufficient to retard the release of the pharmaceutically active ingredient at a desired state.
  • the coating composition can be applied to the core In a thickness sufficient to obtain the desired release profile of a therapeutically active agent when the coated substrate is exposed to aqueous solutions.
  • the controlSed ⁇ re lease multiple unit formulation may further include one or more pharmaceutically acceptable inert excipients.
  • Suitable pharmaceutically acceptable inert excipients may be selected from one or more of binders, diluents, disintegr ants, surfactants, piasticizers, lubricants/glidants. coloring agents, flavoring agents or mixtures thereof
  • Suitable solvents may include one or more of water, alcohols, ethyl alcohol, Isopropyl alcohol; ketones, acetone, ⁇ thylmethylketone; halogenated hydrocarbons, dichloroethane, trlchloroethane or mixtures thereof.
  • the process may further include filling the coated units into hard gelatin capsules or compressing the coated units into tablets.
  • the process may further include applying a functional (e g , enteric coating) or non-functional coating to the coated units. Either or both ⁇ f the core and the coating layer may further include one or more pharmaceutically inert excipients.
  • controlled-relcase multiple unit formulations of the present invention allow for highly reproducible release in vivo as the entire dosage form hydrates uniformly on contacting the gastrointestinal fluids
  • the controlled-release multiple unit formulations can be tailored to prolong or extend the release and absorption of the pharmaceutical active ingredient for up to about 2 hours to about 24 hours depending upon the biological half-hfe of the active ingredient and composition of the active layer.
  • step 2 The dispersion of step 2 was coated over non-pareil seeds using a fluidized bed processor.
  • the coated units were dried and filled into hard gelatin capsules.
  • Table 1 and Figure 1 provide the drug release of Aceelofenac ER capsules prepared as per Examples 1-3 in simulated intestinal fluid (Phosphate buffer pH 6.8), ' ml, USP 2 at 50 rpm.
  • Figure 1 Drug Release (DR) of Aceclofenac ER capsules prepared as per Examples 1-3 in simulated intestinal fluid (Phosphate buffer pH 6.8), 900 ml, USP 2 at 50 rpm.
  • DR Drug Release

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Abstract

The present invention relates to a controlled-release multiple unit formulation and processes of preparation thereof. The formulation comprises (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a pharmaceutically active ingredient, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.

Description

„ I _
Field of the Invention
The present invention relates to a controlled-release multiple unit formulation and processes of preparation thereof.
Background of the Invention
Some medical conditions are best treated by administration of a pharmaceutical which is formulated to allow the active substance or ingredient to act as quickly as possible. Such a formulation may comprise an injectable solution or a readily dissolvable tablet or capsule. This type of formulation is useful, for instance, for (real ing acute pain, such as headaches, or pain associated with sudden trauma, such as an accident.
Other medical conditions are best, treated by administration of a pharmaceutical in such a way as to sustain its action over an extended period of time. This type of administration is useful, for example, for treating chronic pain, such as that associated with rheumatic or arthritic conditions, or for the treatment of a chronic cardiovascular condition. It can be achieved by repeated administration of an immediate-release tablet or capsule at frequent intervals, for instance every four hours. However, this is generally inconvenient, especially during the night, when it is often necessary to awaken a patient to administer the tablet or capsule. In addition, such multiple dosing may lead to undesirable fluctuations in the plasma concentration of the active substance.
It has previously been proposed to produce a formulation which will release the active substance therein at a controlled rate such that the amount available in the body to treat the condition is maintained at a relatively constant level over an extended period of time. Particularly suitable periods are twelve hours and twenty-four hours, since such formulations need only be taken once or twice a day to maintain an effective treatment of the condition.
Numerous systems have been developed and marketed for the purpose of obtaining an extended release and for reducing the number of daily administrations. Examples of such are the matrix systems, reservoir systems, osmotic drug delivery systems and other monolithic systems. The controllεd-re lease dosage forms often result in the reduction or elimination of fluctuations in drug concentration in the blood, which improves disease state management In addition, because the controllεd-relεase dosage form reduces the maximum concentration of drug in the blood relative to an immediate release formulation of the same dose, the controlled-release formulation may minimize side effects, and may result in less potentiation or reduction in drug activity with chronic use.
For extended-release dosage forms containing very high quantities of active principle, avoiding excessively rapid release (dose dumping) is particularly very critical as it can lead to toxic effects, which are undesirable. Moreover, such systems are dependent upon gastric emptying rates and transit times and are also associated with a lot of intra- and inter-individual variations.
These disadvantages have led to a shift in modified release technology, from the use of monolithic systems to multiple unit systems, wherein each individual unit is formulated with modified release characteristics. The final dosage form comprises a multiplicity of individual units contained in a formulation in such a form that individual units will be made available from the formulation in the gastrointestinal tract.
Multiple unit dosage forms possess large surface area, which promotes complete and uniform absorption, minimize peak plasma fluctuations and thus reduce the potential for systemic side effects, A further advantage of these dosage forms is that high local concentrations of the active substance in the gastrointestinal system is avoided, due to the units being distributed freely throughout the tract.
U.S. Patent No. 5,783.215 relates to a formulation of beads which comprises (i) a core unit of a soluble or insoluble inert material, (si) a first layer on the core unit comprising an active ingredient dispersed in a hydrophilic polymer, (iii) an optional second layer of hydrophilic polymer covering the first layer, and (iv) an outermost membrane Saver effective for controllεd-relεase of the active ingredient.
U.S. Patent No, 5.213,81 1 relates to a sustained drug release composition for a cardiotonic agent. The composition comprises beads with a coating containing the drug and a second coat of ethyl cellulose and polyvinyl acetate phthalate. Modified release and immediate release of drug from the same dosage form has been attempted by combining more than one type of units having different release profiles. For example, U.S. Patent No. 6,599,529 relates to a multiparticulate modified release composition that includes a combination of Immediate release particles and modified release particles,
In the above approach the units having different release profiles should be mixed horoogersousty, as improper mixing may cause batch- tohatch variations in the release profiles. Further, preparation of separate units having immediate and modified release profiles may be a lengthy and cumbersome process.
PCT application WO 02/34240 relates to a dosage form for the oral delivery of a pain management drug and/or non-steroidal anti-inflammatory drug (NSAID) comprising: a biologically inert pellet having coated thereon: an inner layer comprising a dose of the pain management drug and/or NSAlD or a pharmaceutically acceptable salt thereof admixed with a binder agent, and an outer rate controlling layer comprising a water insoluble polymer.
LJ, S. Patent No. 4,341,759 relates to a method of preparing a preparation made up by bodies comprising an active component in decreasing concentration towards the surface of the bodies. The method comprises coating a particle with a composition comprising the active component in a continuous coating operation whereby the concentration of the active component is decreased.
EP 277874 relates to a multilayer interpolymer for addition to rigid thermoplastic matrices and comprises relatively soft πon-crossllnked polymer core, crosslmked elastomeric layer, and an outer non-elastomeric, relatively hard layer.
All the above-mentioned patents/applications describe formulations comprising at least two layers over the core. The disadvantage is that the number of layers required involves complex coating procedures. These procedures are not cost effective and are time consuming. There is still a need for a dosage form which is simple to manufacture and provides extended release.
Summary of the Inyention
In one general aspect there is provided a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a pharmaceutical active ingredient, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component. The core unit may comprise one or more of water-soluble, water-insoluble or water-swell able material. Examples comprise one or more of sugar, a non-pareil seed, niicrocrystaliinε cellulose, celphere, sand silicon dioxide, glass, plastic, polystyrene, hydroxypropyi methyiceShilose or mixtures thereof. Pharmaceutically active ingredients can comprise one or more gastrointestinal sedatives, antacids, analgesics, non-steroidal anti-inflammatory agents, coronary vasodilators, peripheral and cerebral vasodilators, antiinfectives. antibiotics, antiviral agents, antiparasitic, agents, anticancer agents, anxiolytics, neuroleptics, central nervous system stimulants, antidepressants, antihistamines, antidiarrheal agents, laxatives, dietary supplements, immunodeprεssants, hypocholesterolemiants, hormones, enzymes, antispasmodics, antianginal agents or mixtures thereof.
In another aspect there is provided a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a non-steroidal anti-inflammatory agent, at least one water- insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.
Water-insoluble polymers can comprise one or more of ethyl cellulose, hydroxypropylmethyl cellulose phthalate, cellulose acetate, cellulose acetate phthalate, cellulose acetate trimellitate, co-polymers of acrylate or raethacrylate having a low quaternary ammonium content, poly vinyl acetate or mixtures thereof. Hydrophilic polymers can comprise one or more of polyvinylpyrrolidone (PVP), gelatin, polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives, such as hydroxypropyi methylcelkilose (HPMC), hydroxypropyi cellulose, carboxymethy! cellulose, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, carboxyethyl cellulose, earboxymeihylhydroxyethyl cellulose, acrylic acid polymers, poiymethacrylates or mixtures thereof.
Water-soluble components include one or more sugars, amino acids, polyols, maltodextrins, organic acids or salts, sugar alcohols, polydextrose, glycols or mixtures thereof.
In another aspect there is provided a controlled-releasε multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a pharmaceutical active ingredient, ethyl cellulose, hydroxypropyl methylcellulose and polyethylene glycol,
In yet another aspect there is provided a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a non-steroidal anti-inflammatory agent, ethyl cellulose, hydroxypropyl methylcellulose and polyethylene glycol.
The nonsteroidal antiinflammatory agents may be selected from one or more of acemetacin, acetylsalicyiic acid, aceclofenac. bufexamae, diclofenac, ditluπisal, ethenzamide, etofenamate, fenbufen, fenoprofen, feprazone, flobufen, flufenamic acid, flurbiprofen, ibuprofen, indomethacin, isoxicam, kebuzone, ketoprofεn. ketorolac, lonazolac, lornoxicam, meclofenamic acid, mefenamic acid, mεtamizol, mofebutazone, nabumetone, naproxen, niflumic acid, oxaprozin, oxyphenbutazone, paracetamol, phenidine, phenylbutazone, piroxicam, propacetamol, propyphenazone, salicySamidε. sυlindac, tεnoxicam, tiaprofenic acid, tolmetin, etodolac, meloxicam, nimesulide, physiologically acceptable salts thereof or mixtures thereof,
In one aspect there is provided a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of aceclofenac, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component. In another aspect there is provided a controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of aceclofenac, ethyl cellulose, hydroxypropyl methyl cellulose and polyethylene glycol.
In yet another embodiment there is provided a process for the preparation of a controlled-release multiple unit formulation comprising the steps of: a. suspending/dissolving at least one watεr-insolublε polymer, at least one hydrophilic polymer and at least one water-soluble component in a solvent, b, dispersing/dissolving the pharmaceutical active ingredient in the suspension/solution of step (a), c, coating the dispersion/solution of step (b) over inert cores, d, drying the coated cores.
In another aspect the controlled-release multiple unit formulation may be filled into hard gelatin capsules or compressed into tablets.
The eontroiled-release multiple unit formulation may further include one or more pharmaceutically acceptable inert excipients selected from the group consisting of binders, diluents, disintegrants, surfactants, plasticizers, lubricants/glidants, coloring agents, and flavoring agents.
Detailed Description, of the Invention
The controlled-release multiple unit formulation of the present invention comprises an inert core coated with a mixture of the pharmaceutical active ingredient, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component. The active layer acts as the rate-controlling layer without the requirement for additional outer layers. The active ingredient can be in direct contact with gastrointestinal fluid, has very high surface area and enhances absorption especially at the lower parts of the gastrointestinal tract. In addition the controlled-release multiple units, can be formulated as capsules and tablet dosage forms with fewer manufacturing steps resulting in a cost-effective and time-saving process,
The term "multiple unit formulation", as used herein, refers to a pharmaceutical composition that includes one or more individual coated units contained in the formulation in such a form that the individual units will be available from the formulation upon disintegration of the formulation in the stomach. The multiple unit pharmaceutical composition or formulation may be a capsule or a tablet that disintegrates in the stomach to give individual units. The multiple units may be formulated as granules, pellets or beads. The term "controlled-release", as used herein, includes any type of controlled- release including prolonged release, sustained release, modified release and extended release.
The core may comprise one or more of water-soluble, water-insoluble or water- sweilable materials. Examples include one or more of sugar, non-pareils, microerystallme cellulose, celpherε, sand, silicon dioxide, glass, plastic, polystyrene, ethyl cellulose or hydroxypropyl melhylcellulose. The sugar may include one or more of glucose, mannitol, lactose, xylitol, dextrose, and sucrose.
The pharmaceutical active ingredient may be selected from one or more gastrointestinal sedatives, antacids, analgesics, non-steroidal anti-inflammatory agents, coronary vasodilators, peripheral and cerebral vasodilators, antiϊnfectives, antibiotics, antiviral agents, antiparasitic agents, anticancer agents, anxiolytics, neuroleptics, central nervous system stimulants, antidepressants, antihistamines, antidiarrheal agents, laxatives, dietary supplements, immunodepressants, hypocholestεrolemiants, hormones, enzymes. antispasmodics, antianginal agents, medicinal products that affect the heart rate, medicinal products used in the treatment of arterial hypertension, antimigraine agents, medicinal products that affect blood clotting, antiεpiiεptics, muscle relaxants, medicinal products used in the treatment of diabetes, medicinal products used in the treatment of thyroid dysfunctions, diuretics, anorexigenic agents, antiasthmatics, expectorants, antitussive agents, mueoregulators, decongestants, hypnotics, antinausea agents, hematopoietic agents, uricosuric agents, plant extracts, contrast agents or mixtures thereof.
Nonsteroidal anti-inflammatory agents may be selected from one or more of Aεemεtacin, Acetylsalicyϋc acid, Aceclofenac, Bufexamac, Diclofenac, Diflunisal, Ethenzamide, Etofenamate, Fenbufen, Fenoprofen, Feprazone, Flobufeπ, Flufenamic acid, Flurbiprofen, Ibuprofen, Indomethacin, Isoxicam, Kεbuzone, Ketoprofen, Ketorolac, Lonazolac, Lornoxicam, Meclofenamic acid, Mefεnamic acid, Metamizoi, Mofebutazone. Naburoetone, Naproxen, Nifϊumic acid, Oxaprozin, Oxyphenbutazone. Paracetamol, Phenidine, Phenylbutazone, Piroxicam, Propacetamol, Propyphenazone, Salicylamide, Sulindac. Tenoxicam, Tiaprofenic acid. Tolmetin, Etodolac, Meloxicam, Nimesulidε, physiologically acceptable salts thereof or mixtures thereof. Water-insoluble polymers may comprise one or more of ethyl cellulose, hydroxypropySmεthyl cellulose phthaiate, cellulose acetate, cellulose acetate phthaiate, cellulose acetate trirnelHtatε, co-polymers of acrylate or mεthacrylate having a low quaternary ammonium content, poly vinyl acetate, or mixtures thereof.
Hydrophilk polymers may comprise one or more of polyvinylpyrrolidone (PVP), gelatin, polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives, such as hydroxypropyl methylcelluiose (HPMC), hydroxypropyl cellulose, carboxyrnethyl cellulose, methyl cellulose, ethyl cellulose, hydroxyethy! cellulose, carboxyethyl cellulose, earboxymethylhydroxyethyl cellulose, acrylic acid polymers, polymethacrylates, any other pharmaceutically acceptable polymer or mixtures thereof.
Different grades of the same polymer with varying viscosities may also be utilized for controlling the release rate.
Examples of water-soluble components include one or more sugars, amino acids, poiyols, maitodextrms, organic acids or salts, sugar alcohols, polydextro.se, glycols or mixtures thereof.
The coating layer may additionally comprise other additives selected from one or more of plasticizers, wetting agents, lubricants, coloring agents or mixtures thereof.
Plasticizεrs may be one or more of propylene glycol, triethylene glycol, oleic acid, ethyleneglycol monooleate, triethyl citrate, triacetin, diethyl phthalate, glyceryl monostearate, dibutyi sebaccate, acetyl triεthylcitrate, castor oil or mixtures thereof.
Suitable wetting agents include one or more of gelatin, casein, lecithin (phosphatides), glycerol monostearate, cetostearyl alcohol, cetornacrogol, emulsifying wax, polyethylene glycols, poiyoxyethyiene stearates, sodium dodecylsulfate, partial fatty acid esters of polyhydroxy ethylene sorbitan, such as. polyethylene glycol sorbitan monolaurate, monopaimitate, monostearate and monooleate; polyethylene glycol sorbitan tristεarate and trioleate; polyethylene glycol sorbitan monolaurate and monostearate; polyethylene glycol sorbitan monooleate, polyhydroxyethyiεne fatty alcohol ethers; poiyoxyethyiene fatty acid esters; ethylene oxide/propyiene oxide block copolymers; sugar ethers and sugar esters; phospholipids and their derivatives; ethoxylated triglycerides, such as, the derivatives of castor oil (available under the trade name Cremophor); or mixtures thereof. Lubricants may include one or more of talc, calcium stearate, magnesium stearate, polyethylene glycols, silicon dioxide, sodium lauryi sulphate, sodium stearyl fumarate, other suitable, other known lubricants, or mixtures thereof,
Coloring agents may be selected from any FDA approved colors for oral use,
The coating can be prepared by techniques recognized in the art. For example, one or more insoluble polymers can be mixed with one or more hydrophilic polymers and one or more water soluble components, and suspended or dissolved to one or more solvents. The pharmaceutically active ingredient can be dispersed or dissolved m the mixture along with the other excipiεnfs.
The coating composition can be coated onto the inert core utilizing conventional methods known in the art. For example, the coating composition of the present invention may be coated onto the central core in a fluidized bed or pan. Other examples include spraying the composition of the present invention onto the core and immersing the core element in the coating composition. Alternatively, the coating composition may be applied to the core in a fluid bed bottom spray coater by having the inert cores suspended in an air stream, and the coating composition can be sprayed thereon. Various conventional coating apparatuses may be employed to facilitate this including, for example, a centrifugal fluidized bed coating apparatus, a pan coating apparatus, or a fluidized bed granulating coating apparatus. During the coating of the core and/or after the core is completely coated, the solvent can be removed by techniques known to one of ordinary skill In the art, such as by drying or curing.
The amount of coating applied should be sufficient to retard the release of the pharmaceutically active ingredient at a desired state. By varying the proportion of the coating on the core, different dissolutions of the active ingredient can be obtained. The coating composition can be applied to the core In a thickness sufficient to obtain the desired release profile of a therapeutically active agent when the coated substrate is exposed to aqueous solutions.
The controlSed~re lease multiple unit formulation may further include one or more pharmaceutically acceptable inert excipients. Suitable pharmaceutically acceptable inert excipients may be selected from one or more of binders, diluents, disintegr ants, surfactants, piasticizers, lubricants/glidants. coloring agents, flavoring agents or mixtures thereof
Suitable solvents may include one or more of water, alcohols, ethyl alcohol, Isopropyl alcohol; ketones, acetone, εthylmethylketone; halogenated hydrocarbons, dichloroethane, trlchloroethane or mixtures thereof. The process may further include filling the coated units into hard gelatin capsules or compressing the coated units into tablets. The process may further include applying a functional (e g , enteric coating) or non-functional coating to the coated units. Either or both υf the core and the coating layer may further include one or more pharmaceutically inert excipients.
The controlled-relcase multiple unit formulations of the present invention allow for highly reproducible release in vivo as the entire dosage form hydrates uniformly on contacting the gastrointestinal fluids
The controlled-release multiple unit formulations can be tailored to prolong or extend the release and absorption of the pharmaceutical active ingredient for up to about 2 hours to about 24 hours depending upon the biological half-hfe of the active ingredient and composition of the active layer.
While the present invention has been described in terms of its specific embodiments, certain modifications and equivalents will be apparent to those skilled in the art and are included within the scope of the present invention. The examples are provided to illustrate particular aspects of the disclosure and do not limit the scope of the present invention as defined by the claims.
Figure imgf000011_0001
1. Ethylcelluϊose, Hydroxy propyl methylcellulose and Polyethylene glycol were suspended/dissolved in a mixture of lsopropyl alcohol and water.
2. Aceclofenac, Talc and Colloidal anhydrous silica were dispersed in the solution of step 1.
3. The dispersion of step 2 was coated over non-pareil seeds using a fluidized bed processor.
The coated units were dried and filled into hard gelatin capsules.
Table 1 and Figure 1 provide the drug release of Aceelofenac ER capsules prepared as per Examples 1-3 in simulated intestinal fluid (Phosphate buffer pH 6.8), ' ml, USP 2 at 50 rpm.
Figure imgf000013_0002
Figure 1: Drug Release (DR) of Aceclofenac ER capsules prepared as per Examples 1-3 in simulated intestinal fluid (Phosphate buffer pH 6.8), 900 ml, USP 2 at 50 rpm.
Figure imgf000013_0001

Claims

11 -
We Claim: 1. A controlled-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a pharmaceutically active ingredient, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.
2. The formulation of claim 1 , wherein the core unit comprises one or more of water- soluble, water-insoluble or watεr-sweilabfe material.
3. The formulation of claim 1, wherein the pharmaceutically active ingredient comprises one or more of gastrointestinal sedatives, antacids, analgesics, non- steroidal arsis-inflammatory agents, coronary vasodilators, peripheral and cerebral vasodilators, antimfectives, antibiotics, antiviral agents, antiparasitic agents, anticancer agents, anxiolytics, neuroleptics, central nervous system stimulants, antidepressants, antihistamines, antidiarrheal agents, laxatives, dietary supplements, immunodepressants, hypocholesterolemiants, hormones, enzymes, antispasmodics, antianginal agents or a mixture thereof.
4. The formulation of claim 1 , wherein the water-insoluble polymer comprises one or more of ethyl cellulose, hydroxypropylmethyl cellulose phthalate, cellulose acetate, cellulose acetate phthalate, cellulose acetate tπmεllitate or co-polymers of acrylatε or methacrylate having a low quaternary ammonium content poly vinyl acetate or a mixture thereof.
5. The formulation of claim L wherein the hydrophilic polymer comprises one or more of polyvinylpyrrolidone (PVP), gelatin, polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives, acrylic polymers, polymethacryiates, or a mixture thereof.
6. The formulation of claim 1, wherein the water-soluble component comprises one or more of sugars, amino acids, polyols, maltodextrms. organic acids or salts, sugar alcohols, polydextrosε. glycols or a mixture thereof.
7. The formulation of claim 1 , wherein the formulation further comprises one or more fillers, binders, lubricants, glϊdants, plasticizers, colorants, flavoring agents, or mixtures thereof.
8. A controllεd-release multiple unit formulation comprising: (i) a core unit of an inert material; and (ii) a coating layer comprising a mixture of a non-steroidal anti- inflammatory agent, at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component.
9. The formulation of claim 8, wherein the non-steroidal anti-inflammatory agent is selected from one or more of acemetacin, aeetylsalicylic acid, aceclofenac, bufexamac, diclofenac, diflunisai, εthenzamide, etofenamate, fenbufen. fenoprofen fεprazonε, flobufen, flufenamic acid, flurbiprofen, ibuprofen, indometbacin. isoxicam, kebuzone, ketoprofen, ketorolac, lonazolac, lornoxicara, mεclofenamic acid, mefenamic acid, rnεtamizoS, mofebutazone, nabumetone, naproxen, niflumic acid, oxaprozin, oxyphenbutazone, paracetamol, phenidine, phenylbutazone, piroxicam, propacetamol, propyphenazone, salicylamide, sulindac, tenoxicam, tiaprofenic acid, tolmetin, etodolac, meloxicam, nϊrnesulide, physiologically acceptable salts thereof or mixtures thereof. 1 G. The formulation of claim 8, wherein the water-insoluble polymer comprises one or more of ethyl cellulose, hydroxypropylmethyl cellulose phthalate, cellulose acetate, cellulose acetate phthalate, cellulose acetate trimeilitate or co-polymers of acrylate or mεthacrylate having a low quaternary ammonium content, poly vinyl acetate or a mixture thereof. 1 1. The formulation of claim 8, wherein the hydrophilic polymer comprises one or more of polyvinylpyrrolidone (PVP), gelatin, polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives, acrylic polymers, poiymethacrylates, or a mixture thereof, 12. The formulation of claim 8, wherein the water-soluble component comprises one or more of sugars, amino acids, polyols, maltodextrins, organic acids or salts, sugar alcohols, polydextrosε, glycols, or a mixture thereof, 13. The formulation of claim 8, wherein the formulation further comprises one or more of fillers, binders, lubricants, glidants, pSasticizers, colorants, flavoring agents, or a mixture thereof. 14. A process for preparing a controlled-release multiple unit formulation comprising the steps of: a. suspending or dissolving at least one water-insoluble polymer, at least one hydrophilic polymer and at least one water-soluble component in a solvent to form a solution or suspension, b. dispersing or dissolving a pharmaceutical active ingredient in the solution or suspension of step (a) to form a dispersion or solution, c. coating the dispersion or solution of step (b) over inert cores to form coated inert cores, and, d. drying the coated cores, A controlled-releasε multiple unit formulation of claims 1 or 8 to be filled into hard gelatin capsules or compressed into tablets.
PCT/IB2007/052037 2006-05-30 2007-05-30 Controlled-release multiple unit pharmaceutical compositions Ceased WO2007138557A2 (en)

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