WO2006112234A1 - Resin composition, cured film, and layered product - Google Patents
Resin composition, cured film, and layered product Download PDFInfo
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- WO2006112234A1 WO2006112234A1 PCT/JP2006/305869 JP2006305869W WO2006112234A1 WO 2006112234 A1 WO2006112234 A1 WO 2006112234A1 JP 2006305869 W JP2006305869 W JP 2006305869W WO 2006112234 A1 WO2006112234 A1 WO 2006112234A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/12—Polymers provided for in subclasses C08C or C08F
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
- C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
Definitions
- the present invention relates to a curable resin composition and a cured film comprising the same, and in particular, for example, a cured film having a multilayer structure of two or more layers such as a low refractive index layer and a high refractive index layer is applied as a single coating.
- the present invention relates to a curable resin composition that can be formed from a film and a cured film comprising the same.
- an antireflection film including a low refractive index layer that has a cured product having excellent durability in order to remove attached fingerprints, dust, and the like, the surface is often wiped with gauze impregnated with ethanol or the like, and scratch resistance is required.
- the antireflection film is provided on the liquid crystal unit in a state of being bonded to a polarizing plate.
- triacetyl cellulose is used as the base material.
- an alkali is usually used in order to increase the adhesion when pasted to the polarizing plate. It is necessary to perform kenning with an aqueous solution. Therefore, in applications of liquid crystal display panels, there is a demand for an antireflection film excellent in alkali resistance, particularly in durability.
- a fluorine-based resin coating containing a hydroxyl group-containing fluorine-containing polymer is known.
- Patent Document 1 Patent Document 2, Patent Document 3, and the like It is disclosed.
- a curing agent such as melamine coffin
- the curing time becomes excessively long and the types of base materials that can be used are limited.
- the obtained coating film has a problem that it is excellent in weather resistance but poor in scratch resistance and durability.
- Patent Document 4 discloses that at least one isocyanate is used.
- An isocyanate group-containing unsaturated compound having an acrylate group and at least one addition-polymerizable unsaturated group and a hydroxyl group-containing fluoropolymer have a ratio of the number of isocyanate groups to the number of hydroxyl groups of 0.01 to 1.0.
- a coating composition containing an unsaturated group-containing fluorine-containing polymer obtained by reacting at a ratio of
- Patent Document 1 Japanese Patent Application Laid-Open No. 57-34107
- Patent Document 2 Japanese Patent Application Laid-Open No. 59-189108
- Patent Document 3 Japanese Patent Application Laid-Open No. 60-67518
- Patent Document 4 Japanese Patent Publication No. 6-35559
- the present invention was made against the background described above, and its purpose is to efficiently produce a low refractive index layer and a high refractive index layer, and a curable resin composition that can be cured by ultraviolet rays. To provide things. Another object of the present invention is to provide a cured film having excellent scratch resistance with high adhesion to a substrate having high transparency and excellent environmental resistance.
- the present inventors have intensively studied, blending a polymerizable group-containing organic compound having a high refractive index with a polymerizable group-containing fluoropolymer that is cured by irradiation with ultraviolet rays,
- a composition in which a specific organic solvent is combined is applied to a substrate and the solvent is evaporated, a layer containing a high concentration of fluoropolymer and a high refractive index polymerizable group-containing organic compound are obtained. It has been found that it is separated into two or more layers with a layer present at a high concentration.
- silica particles when silica particles are blended into this composition, silica particles are present in a high density in a layer containing a high concentration of fluoropolymer, and high refractive index polymerizable group-containing organic compounds are present in a high concentration. It was found that the layer does not exist substantially.
- the cured films obtained by curing these compositions by irradiating them with ultraviolet rays were confirmed to have low reflection, excellent scratch resistance, chemical resistance, antifouling properties and transparency, and completed the present invention. .
- the following curable resin composition, a cured film and a laminate thereof are provided.
- (C) one or more organic solvents selected from the group consisting of ketones and esters, and the group group consisting of the above-mentioned (C) ketones and esters A curable resin composition in which the ratio of one or more organic solvents selected from the above is 30% by mass or more.
- the fluorine-containing polymer having a polymerizable group (A) is a compound (A-1) having one isocyanate group and one or more ethylenically unsaturated groups, and a fluorine-containing polymer having a hydroxyl group.
- R 1 represents a fluorine atom, a fluoroalkyl group, or a group represented by OR 2 (R 2 represents an alkyl group or a fluoroalkyl group)]
- R 3 represents a hydrogen atom or a methyl group
- R 4 represents an alkyl group, (CH 3) —OR 5
- R 5 represents an alkyl group or a glycidyl group, X represents a number of 0 or 1), a carboxyl group, or an alkoxycarbo group
- R 6 represents a hydrogen atom or a methyl group
- R 7 represents a hydrogen atom or a hydroxyalkyl group
- a represents a number of 0 or 1
- the fluoropolymer (A-2) having a hydroxyl group is derived from an azo group-containing polydimethylsiloxane compound with respect to a total of 100 mol parts of the structural units (a) to (c).
- the following structural unit (d) The curable resin composition according to the above [3], comprising 0.1 to 10 mole parts.
- R 8 and R 9 may be the same or different and each represents a hydrogen atom, an alkyl group, a halogenated alkyl group, or an aryl group]
- R 1Q to R 13 represent a hydrogen atom, an alkyl group, or a cyano group
- R ′′ to R 17 represent a hydrogen atom or an alkyl group
- b and f are numbers 1 to 6
- c e Is a number from 0 to 6
- d is a number from 1 to 200.
- the fluorine-containing polymer (A-2) having a hydroxyl group has the following structural unit (f) 0 with respect to 100 mol parts of the total of the structural units (a) to (c).
- R ia represents a group having an emulsifying action.
- the above-mentioned compound (A-1) having one isocyanato group and one or more ethylenically unsaturated groups is 2- (meth) ataloyloxetyl isocyanate [2] ⁇ V of [6], the curable resin composition according to any one of the above.
- the organic compound (B) having a polymerizable group is characterized by having one or more of the following structural units (g) to (i) as a repeating unit.
- the curable resin composition according to any one of [1] to [8] above.
- X represents a hydrogen atom or a halogen atom (excluding fluorine).
- the organic compound having a polymerizable group (B) is represented by the following structural formulas (j) to (! N), and any one of the structural units (g) to (i) or 2
- R 19 represents a methyl group or a hydrogen atom
- R 2 represents an alkyl group or a hydrogen atom having 3 or less carbon atoms
- X represents a hydrogen atom or a halogen atom (excluding fluorine).
- R represents a methyl group or a hydrogen atom, represents an alkyl group having 3 or less carbon atoms or a hydrogen atom.
- R 24 is a methyl group or a hydrogen atom
- X is a hydrogen atom or a halogen atom (excluding fluorine) .
- [0016] [18] A cured film obtained by curing the curable resin composition according to any one of [1] to [17] and having a multilayer structure of two or more layers. [19] One or more layers made of a cured product mainly composed of (A) a fluoropolymer having a polymerizable group, and (B) a refractive index after curing having a polymerizable group of 1
- the cured film according to the above-mentioned [18] which has a layer structure of two or more layers composed of one or more layers having a cured product strength mainly composed of an organic compound of 55 or more.
- the curable resin composition of the present invention can form a cured film having a multilayer structure of any two or more layers, such as a low refractive index layer and a high refractive index layer, from one coating film. Therefore, the manufacturing process of the cured film having a multilayer structure can be simplified.
- the curable resin composition of the present invention does not undergo a curing reaction by heat, it can be cured in a short time and can provide a cured film excellent in productivity.
- the curable resin composition of the present invention can be used particularly advantageously for the formation of optical materials such as an antireflection film and a selective transmission film filter, and also utilizes the high fluorine content.
- it can be suitably used as a paint material, a weather resistant film material, a coating material, and the like for a substrate requiring weather resistance.
- the cured film since the cured film has excellent adhesion to the base material and provides a good antireflection effect with high scratch resistance, it is extremely useful as an antireflection film and can be applied to various display devices. By doing so, the visibility can be improved.
- FIG. 1 shows a schematic diagram of an antireflection film laminate comprising a cured film formed from the curable resin composition of the present invention.
- FIG. 2 is a schematic view of an antireflection film laminate including a cured film formed from the curable resin composition of the present invention containing silica particles.
- FIG. 3 is an electron micrograph showing a typical two-layer separation state of the cured film of the present invention.
- FIG. 4 is an electron micrograph showing a typical two-layer separation state of the cured film of the present invention containing silica particles.
- the curable resin composition of the present invention is
- the component (A) of the present invention is a fluoropolymer having a polymerizable group (hereinafter sometimes referred to as “polymerizable group-containing fluoropolymer”).
- the polymerizable group is not particularly limited, and examples thereof include an epoxy group, a bur group, and a (meth) atalyloyl group, and among them, a (meth) atallyloyl group is preferable.
- the polymerizable group-containing fluoropolymer (A) comprises a compound (A-1) having one isocyanate group and one or more ethylenically unsaturated groups, and a fluoropolymer having a hydroxyl group ( A product obtained by reacting with A-2) and obtained by reacting isocyanate group Z hydroxyl group at a ratio of 1.1 to 1.9 is preferable.
- (A-1) Compound having one isocyanate group and one or more ethylenically unsaturated groups
- compound (A-1) one isocyanate group and one or more are present in the molecule. If it is a compound which has this polymeric group, it will not restrict
- a (meth) atallyloyl group is more preferable because the curable resin composition of the present invention can be more easily cured. Examples of such a compound include 2- (meth) atalylooxychetyl isocyanate and 2- (meth) atalylooxypropylisocyanate alone or in combination of two or more.
- the compound (A-1) can also be synthesized by reacting diisocyanate and a hydroxyl group-containing (meth) acrylate.
- diisocyanates include 2,4 tolylene diisocyanate, 2,6 tolylene diisocyanate, 1,3 xylylene diisocyanate, 1,4 xylylene diisocyanate, 1,5 naphthalene diisocyanate , M phenylene diisocyanate, p-phenol-diisocyanate, 3, 3, 1-dimethyl-4, 4, di-dimethane-dimethane diisocyanate, 4, 4'-diphenylmethane diisocyanate, 3, 3, 1-dimethylphenol-diisocyanate, 4, 4, -biphenyl-diisocyanate, 1, 6 hexane diisocyanate, isophorone diisocyanate, methylenebis (4-cyclohexylisocyanate), 2, 2
- Xan is particularly preferred.
- Examples of the hydroxyl group-containing (meth) acrylate include 2-hydroxyethyl (meth) acrylate, force prolatatone (meth) acrylate, polypropylene glycol (meth) acrylate, dipentaerythritol penta (meth) ) Atalylate, pentaerythritol tri (meth) atrelate, pentaerythritol di (meth) acrylate monostearate, isocyanuric acid EO modified One kind alone or a combination of two or more kinds such as di (meth) acrylate is included.
- 2-hydroxyethyl (meth) acrylate and pentaerythritol tri (meth) acrylate are particularly preferred.
- examples of commercially available hydroxyl group-containing polyfunctional (meth) atalylate include, for example, Osaka Organic Chemical Co., Ltd., trade name HEA, Nippon Kayaku Co., Ltd., trade name KAYAR AD DPHA, PET-30, Toagosei Product name Alonics M-215, M-233, M-305, M-400, etc.
- the amount of the hydroxyl group-containing polyfunctional (meth) acrylate is added to 1 to 1.2 mol with respect to 1 mol of diisocyanate. preferable.
- the hydroxyl group-containing fluoropolymer (A-2) is preferably composed of the following structural units (a), (b), and (c), and further includes structural units (d) and (f). Is more preferable.
- the structural unit (a) is represented by the following general formula (1).
- R 1 represents a fluorine atom, a fluoroalkyl group, or a group represented by OR 2 (R 2 represents an alkyl group or a fluoroalkyl group)]
- the fluoroalkyl group of R 1 and R 2 includes a trifluoromethyl group, a perfluoroethyl group, a perfluoropropyl group, a perfluorobutyl group, and a perfluoro mouth.
- examples thereof include fluorinated alkyl groups having 1 to 6 carbon atoms such as xyl group and perfluorocyclohexyl group.
- the alkyl group of R 2 includes an alkyl group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, and a cyclohexyl group. Is mentioned.
- the structural unit (a) can be introduced by using a fluorine-containing vinyl monomer as a polymerization component.
- a fluorine-containing butyl monomer is not particularly limited as long as it is a compound having at least one polymerizable unsaturated double bond and at least one fluorine atom. Examples of this include fluoroolefins such as tetrafluoroethylene, hexafluoropropylene, 3, 3, 3-trifluoropropylene; alkyl perfluoro oral ether or alkoxyalkyl perfluorobule.
- Perfluoro (alkyl butyl ether) such as perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), (propyl vinyl ether), perfluoro (butinolevino reetenole), perfluoro (isobutino vinyl ether), etc.
- a single perfluoro (alkoxyalkyl butyl ether) such as perfluoro (propoxypropyl butyl ether) or a combination of two or more thereof.
- hexafluoropropylene and perfluoro (alkyl vinyl ether) or perfluoro (alkoxyalkyl butyl ether) are more preferable, and it is more preferable to use these in combination.
- the content of the structural unit (a) is 20 to 70 when the total of the structural units (a) to (c) of the hydroxyl group-containing fluoropolymer (A-2) is 100 mol%. Mol%. If the content of the structural unit (a) is less than 20 mol%, it is difficult to develop a low refractive index, which is an optical characteristic of the fluorine-containing material intended by the present application, while the content exceeds 70 mol%. In addition, the solubility of the hydroxyl group-containing fluoropolymer (A-2) in an organic solvent, transparency, or adhesion to a substrate may be reduced.
- the content of the structural unit (a) is 25 to 65 mol% with respect to the total of the structural units (a) to (c) in the hydroxyl group-containing fluoropolymer (A-2). More preferably, it is more preferably 30 to 60 mol%.
- the structural unit (b) is represented by the following general formula (2).
- R 3 represents a hydrogen atom or a methyl group
- R 4 represents an alkyl group, (CH 3) —OR 5 or
- a group represented by OCOR 5 (R 5 represents an alkyl group or a glycidyl group, X represents a number of 0 or 1), a carboxyl group, or an alkoxycarbo group]
- the alkyl group of R 4 or R 5 includes carbon such as methyl group, ethyl group, propyl group, hexyl group, cyclohexyl group, lauryl group, etc. Examples thereof include alkyl groups of 1 to 12, and examples of the alkoxycarbonyl group include a methoxycarbon group and an ethoxycarbonyl group.
- the structural unit (b) can be introduced by using the above-mentioned butyl monomer having a substituent as a polymerization component.
- bur monomers include methyl vinyl ethere, ethino levinino le ethere, n propino levinino ethere, isopropino levinino ether, n-butyl vinyl ether, isobutyl vinyl ether, tert- Butyl vinyl etherenole, n-pentinolevinoreethenore, n-hexenolevinoreethenore, n-year-old cutinorebi-noreethenore, n-dodecinolevinorenotere, 2-ethenorehexinolevenoreate, cyclohexyl vinyl ether, etc.
- the content of the structural unit (b), hydroxyl group-containing fluoropolymer sum of (A- 2) Unit configuration of (a) ⁇ (c) is 100 mol 0/0, 10 it is a 70 mole 0/0.
- the hydroxyl group-containing fluoropolymer (A-2) becomes an organic solvent.
- the optical properties such as transparency and low reflectivity of the hydroxyl group-containing fluoropolymer (A-2) may deteriorate. There is.
- the content of the structural unit (b) is 20 to 60 mol with respect to the total of the structural units (a) to (c) in the hydroxyl group-containing fluoropolymer (A-2). More preferably, it is 30 to 60 mol%.
- the structural unit (c) is represented by the following general formula (3).
- R 6 represents a hydrogen atom or a methyl group
- R 7 represents a hydrogen atom or a hydroxyalkyl group
- a represents a number of 0 or 1
- hydroxyalkyl group of R 7 2-hydroxyethyl group, 2-hydroxypropyl group, 3-hydroxypropyl group, 4-hydroxybutyl group, 3-hydroxybutyl group, Examples include 5-hydroxypentyl group and 6-hydroxyhexyl group.
- the structural unit (c) can be introduced by using a hydroxyl group-containing vinyl monomer as a polymerization component.
- hydroxyl-containing butyl monomers include 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 2-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, 3-hydroxybutyl vinyl ether, 5-hydroxypentyl.
- Hydroxyl-containing butyl ethers such as vinyl ether, 6-hydroxyhexyl vinyl ether, etc.
- hydroxyl-containing butyl ethers such as 2-hydroxyethyl allyl ether, 4-hydroxybutyl allyl ether, glycerol monoallyl ether, allyl alcohol, etc. Can be mentioned.
- hydroxyl group-containing vinyl monomers include 2-hydroxyethyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and proprolacton.
- (Meth) acrylate, polypropylene glycol (meth) acrylate, etc. can be used.
- the content of the structural unit (c) is determined by the structural unit (a) of the hydroxyl group-containing fluoropolymer (A-2).
- the total of-(c) is 100 mol%, it is preferably 5-70 mol%. If the content rate is less than mol%, the solubility of the hydroxyl group-containing fluoropolymer (A-2) in an organic solvent may decrease. On the other hand, if the content rate exceeds 70 mol%, the hydroxyl group-containing fluorine-containing polymer is reduced. The optical properties such as transparency and low reflectivity of the base polymer (A-2) may deteriorate.
- the content of the structural unit (c) is 5 to 40 mol with respect to the total of the structural units (a) to (c) in the hydroxyl group-containing fluoropolymer (A-2). 0/0 more rather preferable is to, still more preferably from 5 to 30 mol%.
- the hydroxyl group-containing fluoropolymer (A-2) preferably further comprises the following structural unit (d).
- structural unit (d) will be described.
- the structural unit (d) is represented by the following general formula (4).
- R 8 and R 9 may be the same or different and each represents a hydrogen atom, an alkyl group, a halogenated alkyl group, or an aryl group]
- the alkyl group represented by R 8 or R 9 is an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, or a propyl group.
- a methyl group such as a methyl group, an ethyl group, or a propyl group.
- trifluoromethyl group such as perfluoroethyl group, perfluoropropyl group, perfluorobutyl group and the like.
- a naphthyl group, and the like are examples of the alkyl group represented by R 8 or R 9 .
- the structural unit (d) can be introduced by using an azo group-containing polysiloxane compound having a polysiloxane segment represented by the general formula (4).
- azo group-containing polysiloxane compounds include compounds represented by the following general formula (15).
- R 1Q to R 13 represent a hydrogen atom, an alkyl group, or a cyano group
- R ′′ to R 17 represent a hydrogen atom or an alkyl group
- b and f are numbers 1 to 6
- c e Is a number from 0 to 6
- d is a number from 1 to 200
- m is a number from 1 to 20.
- the structural unit (d) is the structural unit shown below.
- the structural unit (e) is represented by the following general formula (5).
- R 1G to R 13 , R ′′ to R 17 , b, c, d, e, and f are the same as those in the general formula (15).
- alkyl group of R 1G to R 13 include alkyl groups having 1 to 12 carbon atoms such as a methyl group, an ethyl group, a propyl group, a hexyl group, and a cyclohexyl group, and R
- Examples of the alkyl group of 14 to R 17 include an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, and a propyl group.
- the azo group-containing polysiloxane compound represented by the general formula (15) is particularly preferably a compound represented by the following general formula (16). .
- the content of the structural unit (d) depends on the structural unit of the hydroxyl group-containing fluoropolymer (A-2) (a ) To (c) is preferably 0.1 to 10 mole parts per 100 mole parts in total. When the content of the structural unit (d) is less than 0.1 mol part, the surface slipperiness of the cured coating film decreases and C ⁇ ⁇ I—
- the scratch resistance of the coating film may be reduced.
- the content exceeds 10 parts by mole
- the group-containing fluorine-containing polymer (A-2) is inferior in transparency, and when used as a coating material, repelling and the like are likely to occur during coating.
- the content of the structural unit (d) is set to 0. 0 with respect to a total of 100 mole parts of the structural units (a) to (c) of the hydroxyl group-containing fluoropolymer (A-2). It is more preferable to use 1 to 5 parts by mole. 0.1 to 3 parts by mole is even more preferable.
- the content of the structural unit (e) is determined so that the content of the structural unit (d) contained therein falls within the above range.
- the hydroxyl group-containing fluoropolymer (A-2) preferably further comprises the above structural unit (f).
- the structural unit (f) will be described.
- the structural unit (f) is represented by the following general formula (6).
- the group having an emulsifying action of R 18 has both a hydrophobic group and a hydrophilic group, and the hydrophilic group is a polyether structure such as polyethylene oxide or polypropylene oxide. The group is preferred.
- Examples of the group having such an emulsifying action include a group represented by the following general formula (17).
- the structural unit (f) can be introduced by using a reactive emulsifier as a polymerization component.
- a reactive emulsifier include compounds represented by the following general formula (18).
- the content of the structural unit (f) is 0.15 mol with respect to 100 mol parts in total of the structural units (a) to (c) of the hydroxyl group-containing fluoropolymer (A-2). Part.
- the content of the structural unit (f) is less than 0.1 mol part, the effect of improving the solubility of the hydroxyl group-containing fluoropolymer (A-2) in the solvent is small, but the content exceeds 5 mol parts.
- the tackiness of the curable resin composition increases excessively, making it difficult to handle, and when used as a coating material, the moisture resistance decreases.
- the content of the structural unit (f) is set to 0.1 with respect to a total of 100 mole parts of the structural units (a) and (c) of the hydroxyl group-containing fluoropolymer (A-2). More preferred is 3 mole parts. 0.22 More preferred is 3 mole parts.
- the hydroxyl group-containing fluoropolymer (A-2) has a polystyrene equivalent number average molecular weight measured by gel permeation chromatography (hereinafter referred to as “GPC”) using tetrahydrofuran (hereinafter referred to as “THF”) as a solvent.
- GPC gel permeation chromatography
- THF tetrahydrofuran
- it is 5,000 500,000.
- the number average molecular weight is less than 5,000, the mechanical strength of the hydroxyl group-containing fluoropolymer (A-2) may decrease, while the number average molecular weight is 500,000. This is because the viscosity of the curable resin composition of the present invention is increased, and thin film coating may be difficult.
- the number average molecular weight in terms of polystyrene of the hydroxyl group-containing fluoropolymer (A2) is 10,000 300,000. Further preferred.
- the polymerizable group-containing fluoropolymer (A) used in the present invention includes the compound (A-1) containing one isocyanate group and one or more ethylenically unsaturated groups, as described above, It is preferably obtained by reacting the hydroxyl group-containing fluorine-containing polymer (A-2) with a molar ratio of isocyanate group Z hydroxyl group of 1.1 to 1.9. The reason for this is that if the molar ratio is less than 1.1, the scratch resistance and durability may be lowered.
- the molar ratio of the isocyanate group Z hydroxyl group is more preferably 1.1 to 1.5, and even more preferably 1.2 to 1.5.
- the content of the (A) polymerizable group-containing fluoropolymer in the curable resin composition of the present invention is usually 20 to 80% by mass with respect to 100% by mass of the total composition excluding the organic solvent. Is.
- the reason for this is that when the content is less than 20% by mass, the above two-layer separation is insufficient and the reflectance of the hardened coating film becomes high, or a layer containing a high concentration of fluoropolymer becomes an antireflection film. This is because it is difficult to obtain an appropriate film thickness and a sufficient antireflection effect may not be obtained.
- the two-layer separation described above becomes insufficient and the reflectance of the cured coating film becomes high, or the layer containing a high refractive index polymerizable compound at a high concentration prevents reflection.
- the value of the component (A) it is more preferable to set the value of the component (A) in the range of 30 to 60% by mass, more preferably 30 to 70% by mass.
- the organic compound having a polymerizable group used in the present invention is a polymerizable organic compound (hereinafter referred to as “high refractive index”) having a refractive index measured by an Abbe refractometer of a cured film cured by itself of 1.55 or more.
- high refractive index a polymerizable organic compound having a refractive index measured by an Abbe refractometer of a cured film cured by itself of 1.55 or more.
- a polymerizable group-containing organic compound (B) ”.
- a vinyl group, a (meth) atalyloyl group, a cyclic ether group or the like that can be polymerized by a photo radical initiator or a photo acid generator can be used.
- the (meth) atalyloyl group is most preferred!
- benzyl (Meth) Atalylate N— (Meth) acryl morpholide, 1—Hydroxy— 3—Phenoxypropyl (Meth) acrylate, Pacamylyl phenol acrylate, 3— o—Phenol-phenol, —1— (Meth) Ataliloyl (1) 2-hydroxypropane and the like.
- These commercial products include M-110, 5700 manufactured by Toa Gosei, Biscoat # 160, 192 ⁇ 220, manufactured by Osaka Organic Chemical Industry, PHE manufactured by Daiichi Kogyo, BZ, BZ-A, PO-A manufactured by Kyoeisha, M600, Nippon Kayaku R — 128H, Shin-Nakamura Igaku 401P, etc.
- the polymerizable organic compound (B) is preferably a compound represented by the following structural formulas (10) to (13).
- R 19 represents a methyl group or a hydrogen atom, represents an alkyl group or a hydrogen atom having 3 or less carbon atoms, and X represents a hydrogen atom or a halogen atom (excluding fluorine).
- R represents an alkyl group having 3 or less carbon atoms, or a hydrogen atom.
- R 4 represents a methyl group or a hydrogen atom
- X represents a hydrogen atom or a halogen atom (excluding fluorine).
- A-B PEF A-BPE-4, BPE-200, BPE-500 manufactured by Shin-Nakamura & Co., Ltd.
- Biscoat 700 Showa Polymer VR60, 70, 90, V776, Sartoma I SR349, 348, 601, Nippon Kaiyaku Carrad R-551, 712, Toagosei M-208, 210, TO-904, TO-905, Kyoeisha BP-2EM, BR-MA, and the like.
- component (B) Considering the hardness of the cured coating film, it is preferable to use these bifunctional or higher functional organic compounds containing a high refractive index polymerizable group as the component (B).
- a small amount of a monofunctional high refractive index compound can improve the adhesion to the base substrate, and as a result, can improve the scratch resistance. Therefore, when the total amount of component (B) is 100% by mass, it is preferred that 50% by mass or more of a bifunctional or higher compound is used.
- the bifunctional or higher bifunctional or higher refractive index polymerizable organic compound is less than 50% by mass in the component (B), sufficient hardness may not be obtained, and scratch resistance may deteriorate.
- the content of the (B) high refractive index polymerizable group-containing organic compound in the curable resin composition of the present invention is usually 20 to 80% by mass with respect to 100% by mass of the total composition excluding the organic solvent. %. This is because when the content is less than 20% by mass, the above two-layer separation is insufficient and the reflectance of the cured coating film becomes high, or there is a layer in which a high refractive index polymerizable organic compound is present in a high concentration. This is because it is difficult to obtain a film thickness suitable as an antireflection film, and a sufficient antireflection effect may not be obtained, and the scratch resistance may be lowered.
- the addition amount exceeds 80% by mass, the two-layer separation described above is insufficient and the reflectance of the cured coating film is increased, or the layer containing a high concentration of the low refractive index polymerizable fluoropolymer is reflected. It becomes difficult to obtain an appropriate film thickness for the anti-reflection film, and a sufficient anti-reflection effect cannot be obtained. Also, for these reasons, it is more preferable to set the added amount of the component (B) to 20 to 70% by mass, and it is more preferable to set the value within the range of 20 to 60% by mass.
- the (C) organic solvent contained in the curable resin composition of the present invention is a highly soluble solvent with respect to the above (A) polymerizable group-containing fluoropolymer, and ketones or esters may be used. it can.
- ketones such as methyl ethyl ketone, methyl isobutyl ketone, acetone, methyl amylken, methyl propyl ketone, methyl acetate, ethyl acetate
- esters such as butyl acetate, ethyl lactate, propylene glycol monomethyl acetate, and propylene glycol monoethyl acetate.
- methyl isobutyl ketone, butyl acetate, methyl amyl ketone, and propylene glycol monomethyl acetate are preferred.
- these solvents can be used alone or as a mixed solvent of two or more.
- an organic solvent ( C) needs to be contained in an amount of 30% by mass or more in 100% by mass of the total amount of the solvent in the composition of the present invention. If the proportion of the component (C) in the total solvent is less than 30% by mass, the separability of the components (A) and (B) may be insufficient and the reflectance may be increased. Therefore, these organic solvents (C) are preferably contained in an amount of 40% by mass or more in the solvent composition, and more preferably 50% by mass or more.
- the amount of the organic solvent containing the solvent (C) in the curable resin composition is usually 300 to 5000 parts by weight, preferably 300 to 4000 parts by weight, with the total amount of solid components being 100 parts by weight. More preferably, it is 300-3000 mass parts.
- (D) a compound having 1 or more polymerizable groups (hereinafter referred to as “polymerizable compound (D1)” or “compound” as long as it does not interfere with layer separation of component (A) and component (B) (D1) ”), and Z or fluorinated with one or more (meth) atalyloyl groups
- a compound hereinafter, sometimes referred to as “fluorine-containing (meth) ataretoy compound (D2)” or “compound (D2)”
- the compound (D1) and the compound (D2) may be collectively referred to as “polymerizable monomer (D)”.
- the polymerizable group is not particularly limited, and examples thereof include a bur group, an epoxy group, and a (meth) atalyloyl group. Among them, a (meth) attaloyl group and a buyl group are preferred (meth) attaroyl. The group is particularly preferred.
- the polymerizable compound (D1) having one or more polymerizable groups is used for improving the scratch resistance of a cured product obtained by curing a curable resin composition and an antireflection film using the cured product. Used.
- a polyfunctional (meth) acrylate compound having two or more (meth) atalyloyl groups is preferable.
- the polymerizable compound (D1) having a bur group is not particularly limited as long as it is a compound having one or more bur groups in the molecule. Examples thereof include N-vinyl-2-pyrrolidone. It is done. Examples of the commercially available polymerizable compound (D1) having such a vinyl group include Alonics M-150 (manufactured by Toagosei Co., Ltd.).
- the polymerizable compound (D1) having a (meth) atalyloyl group is not particularly limited as long as it is a compound having one or more (meth) acryloyl groups in the molecule.
- the monomer having one (meth) atrylyl group include acrylamide, (meth) atalyloyl morpholine, 7-amino-1,3,7-dimethyloctyl (meth) acrylate, isobutoxymethyl (meth) acrylamide, -Luxetetyl (meth) acrylate, isobornyl (meth) acrylate, 2-ethyl hexyl (meth) acrylate, ethyl diethylene glycol (meth) acrylate, t-octyl (meth) acrylamide, diacetone (meth) Acrylamide, dimethylaminoethyl (meth) acrylate, jetylaminoethyl (
- examples of the polyfunctional monomer having two or more (meth) atalyloyl groups include, for example, ethylene glycol di (meth) acrylate, dicyclopentadi (meth) acrylate, triethylene glycol dialate, Tetraethylene glycol di (meth) acrylate, trisic decandyldimethylene di (meth) acrylate, tris (2-hydroxyethyl) isocyanurate Di (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (Meth) acrylate, force prolatatatone-modified tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, ethylene oxide (hereinafter referred to as “EO”).
- EO ethylene oxide
- Modified trimethylolpropane tri (meth) acrylate Lopylene oxide (hereinafter referred to as “Po”) modified trimethylolpropane tri (meth) acrylate, tripropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, bisphenol A diglycidyl ether (Meth) acrylic acid adduct, 1, 4-butanediol di (meth) acrylate, 1, 6-hexanediol di (meth) acrylate, pentaerythritol tri (meth) acrylate, penta erythritol tetra ( (Meta) acrylate, polyester di (meth) acrylate, polyethylene glycol di (meth) acrylate, dipentaerythritol Sa (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritotol
- the compound (D1) having a polymerizable group preferably contains a compound having two or more (meth) attalyloyl groups in the molecule. Further, a compound having 3 or more (meth) attalyloyl groups in the molecule is particularly preferred.
- Examples of the compound having a acryloyl group include the above-described tri (meth) ataretoy compounds, tetra (meth) atalertoy compounds, penta (meth) ataretoy compounds, hexa (meta ) Atarilate® compounds and other medium strengths can also be selected, and among these, trimethylolpropane tri (meth) acrylate, EO-modified trimethylolpropane tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate Particularly preferred are rate, dipentaerythritol penta (meth) acrylate, and ditrimethylolpropane tetra (meth) acrylate.
- Each of the above compounds may be used alone or in combination of two or more.
- the fluorine-containing (meth) ataretoy compound (D2) having one or more (meth) attalyloyl groups is used to lower the refractive index of the curable resin composition.
- the compound (D2) is not particularly limited as long as it is a fluorine-containing (meth) acrylate compound having one or more (meth) atalyloyl groups.
- a fluorine-containing (meth) acrylate compound having one or more (meth) atalyloyl groups For example, perfluorooctyl cetyl (meth) acrylate, octafluoropentyl (meth) acrylate, trifluoroethyl (meth) acrylate, etc., alone or in combination of two or more Is mentioned.
- a compound obtained by modifying a fluorine alcohol having two or more hydroxyl groups with (meth) acrylic acid can also be used.
- the fluoroalcohol having two or more hydroxyl groups specifically refers to ⁇ or 2, 2, 3, 3, 4, 4, 5, 5—one-year-old Kutafunore, one, six-hexane-old, three, , 3, 4, 4, 5, 5, 6, 6-octafluorooctane-1,8-diol.
- These polyfunctional fluoroalcohols can be obtained by a general esterification method such as an acid chloride method, an acid-catalyzed dehydration condensation method, or a phase transfer catalyst method, to obtain a polyfunctional fluorine monomer having a (meth) atalyloyl group. . Further, a terminal acrylic fluorine oligomer (Cartoma Co., Ltd., CN4000) can also be used. These polyfunctional fluorine (meth) acrylates can be used as the compound (D2), and can reduce the refractive index and improve the strength of the low refractive index layer.
- the content of the component (D) in the curable resin composition of the present invention is not particularly limited as long as it does not prevent layer separation of the components (i) and (ii). However, it is usually 0 to 30% by mass with respect to 100% by mass of the total composition excluding the organic solvent. Addition amount If it exceeds 30% by mass, the separability of components (A) and (B) will be impaired, the reflectance of the cured coating film will be high, and sufficient antireflection effect may not be obtained.
- particles containing silica as a main component can be blended.
- the silica particles are added to increase the hardness of the cured film and improve the scratch resistance.
- known particles can be used, and if the shape is spherical, the particles are not limited to ordinary colloidal silica but are hollow particles, porous particles, and core-shell type. It may be a particle or the like. Moreover, it is not limited to a spherical shape, and may be an irregularly shaped particle.
- the particle size is preferably 1 to 200 nm, more preferably 1 to 100 nm. When the particle size is 200 nm or more, the transparency of the cured coating film may be impaired.
- the silica particles (E) are preferably colloidal silica having a solid content of 10 to 40% by mass.
- the dispersion medium is water! /
- an organic solvent is preferred.
- the organic solvent include alcohols such as methanol, isopropyl alcohol, ethylene glycolate, butanol, ethylene glycol monopolypropyl ether; ketones such as methyl ethyl ketone and methyl isobutyl ketone; aromatic carbonization such as toluene and xylene.
- Hydrogens Amides such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone; Esters such as ethyl acetate, butyl acetate, ⁇ -butalate ratatones; Organic solvents such as ethers such as tetrahydrofuran and 1,4 dioxane Of these, alcohols and ketones are preferred. These organic solvents can be used alone or in admixture of two or more as a dispersion medium.
- silica as a main component
- colloidal silica manufactured by Nissan Chemical Industries, Ltd., trade names: methanol silica sol, IPA-ST, MEK-ST, MEK-S T-S, ⁇ — ST— L, IPA— ZL, NBA— ST, XBA— ST, DMAC— ST, ST— UP ⁇ ST— OUP ⁇ ST— 20, ST— 40, ST— C, ST— N, ST— 0, ST-50, ST-OL, etc. can be mentioned.
- the surface of the colloidal silica that has been subjected to a surface treatment such as chemical modification can be used.
- it contains a hydrolyzable silicon compound having one or more alkyl groups in the molecule or a hydrolyzate thereof. Can be reacted.
- the key compounds include trimethylmethoxysilane, tryptylmethoxysilane, dimethyldimethoxysilane, dibutinoresimethoxymethoxysilane, methyltrimethoxysilane, butinoretrimethoxysilane, octyltrimethoxysilane, dodecyltrimethoxysilane, 1, 1, 1-trimethoxy-1,2,2,2 trimethylmonodisilane, hexamethyl-1,3 disiloxane, 1,1,1-trimethoxy 3,3,3 trimethyl-1,3 disiloxane, ⁇ -trimethylsilyl ⁇ -dimethylmethoxysilyl— Examples include polydimethylsiloxane, (X-trimethylsilyl- ⁇ -trimethoxysilyl-polydimethylsiloxane hexamethyl-1,3 disilazane, etc.
- hydrolyzable silicon compounds having one or more reactive groups in the molecule You can also use 1 in the molecule.
- Hydrolyzable Kei-containing compound having a reactive group of the above, as having a ⁇ group as the reactive group In example embodiment, urea propyltrimethoxysilane, Nyu-
- Examples of those having a thiol group such as (xyl) ethyltrimethoxysilane include 3-mercaptopropyltrimethoxysilane.
- a preferred compound is 3-mercaptopropyltrimethoxysilane.
- the particles ( ⁇ ⁇ ) containing silica as the main component are those that have been surface-treated with an organic compound having a (meth) atallyloyl group (hereinafter sometimes referred to as "specific organic compound (S)"). It is preferable that Powerful surface treatment enables co-crosslinking with UV curable acrylic monomers, improving scratch resistance.
- the specific organic compound used in the present invention is a polymerizable compound having a (meth) ataryloyl group in the molecule.
- This compound is preferably a compound further containing a group represented by the following formula (14) in the molecule, a compound having a silanol group in the molecule, or a compound that generates a silanol group by hydrolysis.
- X represents NH, 0 (oxygen atom) or S (ion atom), Y represents O or S o)
- the polymerizable unsaturated group contained in the specific organic compound is an allyloyl group or a methacryloyl group.
- This polymerizable group is a structural unit that undergoes addition polymerization with an active radical species.
- the specific organic compound preferably further includes a group represented by the formula (14) in the molecule.
- These groups can be used alone or in combination of two or more.
- the specific organic compound is a compound having a silanol group in the molecule (hereinafter referred to as “silanol group-containing compound” t) or a compound that generates a silanol group by hydrolysis (hereinafter referred to as “silanol group-generating compound”). Is preferred).
- silanol group-generating compound include compounds having an alkoxy group, an aryloxy group, a acetoxy group, an amino group, a halogen atom, etc. on the silicon atom. An alkoxy group or an aryloxy group is formed on the silicon atom.
- a compound containing the compound, that is, an alkoxysilyl group-containing compound or an aryloxysilyl group-containing compound is preferable.
- the silanol group-generating site of the silanol group or the silanol group-generating compound is a structural unit that binds to the silica particles by a condensation reaction or a condensation reaction that occurs after hydrolysis.
- specific organic compound (S) include, for example, a compound represented by the following formula (19).
- R 25 and R 26 are the same or different hydrogen atom, or an alkyl group or aryl group having 1 to 8 carbon atoms, and r and s are each independently 1, 2 or 3 Indicates a number.
- R 25 and R 26 examples include methyl, ethyl, propyl, butyl, octyl, phenol, xylyl group and the like.
- Examples of the group represented by [(R 25 0) R 26 Si—] include, for example, a trimethoxysilyl group, a triethoxy r 3-r
- Examples thereof include a silyl group, a triphenoxysilyl group, a methyldimethoxysilyl group, and a dimethylmethoxysilyl group. Of these groups, a trimethoxysilyl group or a triethoxysilyl group is preferable.
- R 27 is a divalent organic group having an aliphatic or aromatic structure having 1 to 12 carbon atoms, linear, it may contain a branched or cyclic structure.
- examples of such an organic group include methylene, ethylene, propylene, butylene, hexamethylene, cyclohexylene, phenylene, xylylene, and dodecamethylene.
- preferred examples are methylene, propylene, cyclohexylene, and phenylene.
- R 28 is a divalent organic group, and a medium force of a divalent organic group having a molecular weight of 14 to 10,000, preferably a molecular weight of 76 to 500 is also selected.
- chain polyalkylene groups such as hexamethylene, otatamethylene, dodecamethylene, etc .
- alicyclic or polycyclic divalent organic groups such as cyclohexylene, norvolylene, etc .
- phenylene, naphthylene, biphenylene, Polyphere And divalent aromatic groups such as amines; and these alkyl group-substituted and aryl-substituted groups.
- these divalent organic groups may include a polyether bond, a polyester bond, a polyamide bond, a polycarbonate bond, which may contain an atomic group containing an element other than carbon and hydrogen atoms, and further, in the above formula (14). Indicating groups can also be included.
- R 29 is a (s + 1) -valent organic group, preferably selected from a chain, branched or cyclic saturated hydrocarbon group and unsaturated hydrocarbon group.
- Z represents a monovalent organic group having a polymerizable unsaturated group in the molecule that undergoes an intermolecular crosslinking reaction in the presence of an active radical species.
- an active radical species for example, ataryloyl (oxy) group, meta-atallyloyl (oxy) group, bur (oxy) group, probe (oxy) group, butagel (oxy) group, styryl (oxy) group, ethur ( Oxy) group, cinnamoyl (oxy) group, maleate group, allylamido group, methacrylamide group and the like.
- an allyloyl (oxy) group and a methacryloyl (oxy) group are preferable.
- b is preferably a positive integer of 1 to 20, more preferably 1 to 10, particularly preferably 1 to 5.
- a method described in JP-A-9-100111 can be used. That is, (i) it can be carried out by addition reaction of mercaptoalkoxysilane, polyisocyanate compound, and active hydrogen group-containing polymerizable unsaturated compound. Alternatively, the reaction can be carried out by a direct reaction between a compound having an alkoxysilyl group and an isocyanate group in the molecule and an active hydrogen-containing polymerizable unsaturated compound. Furthermore, (c) it can be synthesized directly by addition reaction of a compound having a polymerizable unsaturated group and isocyanate group in the molecule with mercaptoalkoxysilane or aminosilane.
- (i) is preferably used for synthesizing the compound represented by the formula (19). More specifically, for example,
- mercaptoalkoxysilanes include mercaptopropyltrimethoxysilane, mercaptopropyltriethoxysilane, mercaptopropylmethyldiethoxysilane, mercaptopropyldimethoxymethylsilane, mercaptopropylmethoxydimethylsilane, mercaptopropyltriphenoxysilane, mercapto And propyltributoxysilane.
- mercaptopropyltrimethoxysilane and mercaptopropyltriethoxysilane are preferable.
- an addition product of an amino-substituted alkoxysilane and an epoxy group-substituted mercaptan, or an addition product of an epoxysilane and an ⁇ , ⁇ -dimethylcaptoy compound can also be used.
- the polyisocyanate compound used for synthesizing a specific organic compound should be selected from the polyisocyanate compounds composed of chain saturated hydrocarbons, cyclic saturated hydrocarbons, and aromatic hydrocarbons. Can do.
- polyisocyanate compounds include, for example, 2, 4 tolylene diisocyanate, 2, 6 tolylene diisocyanate, 1, 3 xylylene diisocyanate, 1, 4-kisylylene diisocyanate, 1,5 naphthalene diisocyanate, m-phenylene diisocyanate, ⁇ -ferylene diisocyanate, 3, 3, 1 dimethyl-4, 4, diphenylmethane diisocyanate 4,4'-diphenylmethane diisocyanate, 3,3, -dimethylphenol di-diisocyanate, 4,4'-biphenyl-diisocyanate, 1,6 hexanediisocyanate, isophorone diisocyanate, Methylene bis (4-cyclohexylenoisocyanate), 2, 2, 4 trimethylhexamethylene diisocyanate, bis (2-isocyanate) Chill) fumarate, 6-isopropyl-1,3 di
- 2,4 tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, methylene bis (4-cyclohexylenoisocyanate), 1,3 bis (isocyanate methyl) cyclohexane and the like are preferable. These can be used alone or in combination of two or more.
- compounds having at least one active hydrogen atom capable of forming a group and at least one polymerizable unsaturated group are examples.
- active hydrogen-containing polymerizable unsaturated compounds include, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2 hydroxy mono 3 Phenyloxypropyl (meth) acrylate, 1, 4 Butanediol mono (meth) acrylate, 2 Hydroxyalkyl (meth) attaroyl phosphate, 4 Hydroxy cyclohexyl (meth) acrylate, 1, 6 hexanediol mono (meta ) Atarylate, neopentyl glycol mono (meth) acrylate, trimethylol propanedi (meth) acrylate, trimethylolethane di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) ate relay And the like can be given.
- a compound obtained by addition reaction of a glycidyl group-containing compound such as alkyl glycidyl ether, allyl glycidyl ether, glycidyl (meth) acrylate, and (meth) acrylic acid can be used.
- a glycidyl group-containing compound such as alkyl glycidyl ether, allyl glycidyl ether, glycidyl (meth) acrylate, and (meth) acrylic acid
- 2-hydroxyxetyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, pentaerythritol tri (meth) acrylate and the like are preferable.
- the surface treatment method of the particles with the specific organic compound is not particularly limited, but it can also be produced by mixing the specific organic compound and particles, heating and stirring.
- the reaction is preferably carried out in the presence of water in order to efficiently combine the silanol group-generating site of the specific organic compound with the particles.
- the surface treatment can be performed by a method including an operation of mixing at least the particles and the specific organic compound.
- the reaction amount of the particles and the specific organic compound is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, particularly preferably, with the total of the particles and the specific organic compound being 100% by mass. Is 1% by mass or more. If the content is less than 0.01% by mass, the transparency and scratch resistance of the resulting cured product may be insufficient due to insufficient dispersibility of the particles in the composition.
- the amount of water consumed by hydrolysis of the alkoxysilane compound during the surface treatment should be such that at least one alkoxy group on the silicon in one molecule is hydrolyzed.
- the amount of water added or present during hydrolysis is at least one third of the number of moles of all alkoxy groups on the silicon, more preferably two minutes of the number of moles of all alkoxy groups. 1 to less than 3 times.
- the product obtained by mixing the alkoxysilane compound and the particles in a completely moisture-free condition is a product in which the alkoxysilane compound is physically adsorbed on the particle surface. In the cured product of the composition containing the composed particles, the effect of developing high hardness and scratch resistance is low.
- the alkoxysilane compound is separately subjected to a hydrolysis operation, and then mixed with powder particles or a solvent-dispersed sol of particles, followed by heating and stirring.
- a method of hydrolyzing the alkoxysilane compound in the presence of particles; or a method of surface-treating the particles in the presence of other components such as a polymerization initiator can be selected.
- a method in which the alkoxysilane compound is hydrolyzed in the presence of particles is preferable.
- the temperature is preferably 0 ° C or higher and 150 ° C or lower. More preferably, it is 20 ° C or higher and 100 ° C or lower.
- the processing time is usually in the range of 5 minutes to 24 hours.
- an organic solvent may be added for the purpose of smoothly and uniformly carrying out the reaction with the alkoxysilane compound.
- organic solvent examples include alcohols such as methanol, ethanol, isopropanol, butanol, and octanol; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ethyl acetate, butyl acetate, Esters such as ethyl lactate and y-petite ratatotone; Ethers such as ethylene glycol monomethyl ether and diethylene glycol monobutyl ether; Aromatic hydrocarbons such as benzene, toluene and xylene; Dimethylformamide, dimethylacetamide, N— Examples include amides such as methylpyrrolidone.
- methanol isopropanol, butanol, methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, butyl acetate, toluene and xylene are preferred.
- the amount of these solvents added is not particularly limited as long as it meets the purpose of carrying out the reaction smoothly and uniformly.
- a solvent-dispersed sol When a solvent-dispersed sol is used as the particles, it can be produced by mixing at least a solvent-dispersed sol and a specific organic compound.
- an organic solvent which is uniformly compatible with water may be added for the purpose of ensuring uniformity at the initial stage of the reaction and allowing the reaction to proceed smoothly.
- acid, salt or base may be added as a catalyst.
- Examples of the acid include inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid; organic acids such as methanesulfonic acid, toluenesulfonic acid, phthalic acid, malonic acid, formic acid, acetic acid, and succinic acid; methacrylic acid, acrylic acid,
- Examples of unsaturated organic acids such as itaconic acid include salts such as ammonium salts such as tetramethyl ammonium hydrochloride and tetraptyl ammonium hydrochloride
- examples of bases include, for example, Ammonia water, jetylamine, triethylamine, dibutylamine, primary amines such as cyclohexylamine, secondary or tertiary aliphatic amines, aromatic amines such as pyridine, sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide, And quaternary ammonia hydroxides such as
- the acid are organic acids and unsaturated organic acids
- the base is tertiary amine or quaternary ammonium hydroxide.
- the amount of addition of these acids, salts or bases is preferably 0.001 to 1.0 parts by mass, more preferably 0.01 parts by mass and 0.1 parts by mass with respect to 100 parts by mass of the alkoxysilane compound.
- inorganic compounds such as zeolite, anhydrous silica and anhydrous alumina, and organic compounds such as methyl orthoformate, ethyl orthoformate, tetraethoxymethane, and tetrabutoxymethane can be used.
- orthoesters such as methyl orthoformate and ethyl orthoformate are preferred.
- the amount of the alkoxysilane compound bound to the particles is usually 110 ° C to 800 ° C in air as a constant value of mass loss% when the dry powder is completely burned in air. It can be obtained by thermal mass spectrometry.
- the amount of the component (E) in the resin composition is usually preferably less than 30% by mass, more preferably 20% by mass or less, based on the total amount of the composition other than the organic solvent. If the particle amount force is S30% by mass or more, the separability of the components (A) and (B) may be insufficient, and the reflectance of the cured coating film may be increased.
- the amount of particles means a solid content, and when the particles are used in the form of a solvent dispersion solution, the amount of the solvent does not include the amount of the solvent.
- a photo radical polymerization initiator (radiation (photo) polymerization initiator) that generates active radical species by radiation (light) irradiation is used.
- radiation photo
- the radiation (photo) polymerization initiator is not particularly limited as long as it can be decomposed by light irradiation to generate radicals to initiate polymerization.
- acetophenone acetophenone benzil ketal, 1-hydroxycyclohexyl.
- the amount of the radical photopolymerization initiator (F) used as needed in the present invention is usually 100 to 10% by mass of the composition excluding the organic solvent, and is usually compounded in an amount of 0 to 10% by mass, It is preferable to add 0.01 to 10% by mass, and more preferably 0.1 to 10% by mass. If it exceeds 10% by mass, the cured product may not be cured to the inside (lower layer).
- a photosensitizer a polymerization inhibitor, a polymerization initiation assistant, a leveling agent, a wettability improver, and a surface active agent are used as necessary.
- Agents, plasticizers, ultraviolet absorbers, antioxidants, antistatic agents, inorganic fillers, pigments, dyes, slip agents, and the like can be appropriately blended.
- methanol, ethanol, isopropyl alcohol, t-butyl alcohol, 2-butyl alcohol, propylene glycol monomethyl ether are used within the range not impairing the layer separation in the present invention.
- organic solvents other than component (C) such as propylene glycol monoethyl ether can be used.
- composition of the present invention is produced as follows.
- Polymerizable group-containing fluoropolymer (component (A)), high refractive index polymerizable group-containing organic compound (component (B)), organic solvent (component (C)), and polymerizable monomer ( (D) component), silica particles ((E) particles), photo radical polymerization initiator ((F) component), etc. are placed in a reaction vessel equipped with a stirrer and stirred at 35 ° C. to 45 ° C. for 2 hours. It is set as the curable resin composition of this.
- the curable resin composition of the present invention is suitable for use as an antireflection film or a coating material.
- the base material to be used for antireflection or coating include plastics (polycarbonate, polymethacrylate, polystyrene, polyester, Polyolefin, epoxy, melamine, triacetyl cellulose, ABS, AS, norbornene resin, etc.), metal, wood, paper, glass, slate and the like.
- These base materials may be plate-like, film-like or three-dimensionally formed by a usual coating method such as date coating, spray coating, flow coating, shower coating, ronore coating, spin coating, brush. For example, painting.
- the thickness of the coating film by these coatings is usually 0.01 to 0.5 / z m after drying and curing, and preferably 0.05 to 0.5.
- the curable resin composition of the present invention can be cured by radiation (light).
- the radiation source is not particularly limited as long as the composition can be cured in a short time after coating.
- a lamp, a resistance heating plate, a laser, or the like is visible.
- Sun rays, lamps, fluorescent lamps, lasers, etc. as ray sources, mercury lamps, halide lamps, lasers, etc. as ultraviolet ray sources, and electron beam sources, generated from commercially available tungsten filaments Examples include methods that use hot electrons, cold cathode methods that generate high-voltage pulses in metals, and secondary electron methods that use secondary electrons generated by collisions between ionized gaseous molecules and metal electrodes. .
- beta rays and gamma rays for example, fission materials such as 6G Co
- a vacuum tube or the like that causes accelerated electrons to collide with the anode can be used.
- These radiations can be used alone or in combination of two or more simultaneously or over a period of time.
- the curing reaction of the curable resin composition of the present invention may be performed under anaerobic conditions.
- an inert gas such as nitrogen, carbon dioxide, or helium can be used. Of these, nitrogen is preferred.
- the cured film of the present invention is obtained by curing the curable resin composition of the present invention, and has a multilayer structure of two or more layers.
- the (A) one or more layers in which the polymerizable group-containing fluorine-containing polymer is present at a high concentration and the (B) one or more layers in which the (B) high refractive index polymerizable group-containing organic compound is present at a high concentration. It is preferable to have a layer structure of two or more layers.
- the cured film of the present invention can be obtained by coating and curing the curable resin composition on various substrates, for example, plastic substrates. Specifically, it is possible to obtain a coated molded body by coating the composition, and preferably drying the volatile component at 15 to 200 ° C. and then performing the curing treatment with the above-mentioned radiation.
- the preferable irradiation amount of ultraviolet rays is 0.01 to 10 jZcm 2 , and more preferably 0.1 to 2 JZC m 2 .
- preferable electron beam irradiation conditions are a pressurization voltage of 10 to 300 KV, an electron density of 0.02 to 0.30 mAZcm 2 , and an electron beam irradiation amount of 1 to: LOMrad.
- the polymerizable group-containing fluorine-containing compound (A) is fluorine.
- the (A) component is concentrated at a high concentration near the atmosphere interface of the cured coating film.
- a fat layer is formed.
- the component (B) is unevenly distributed, and a high refractive index resin layer concentrated to a high concentration is formed.
- a cured film having a layer structure of two or more layers can be obtained by curing one coating film having a curable resin composition strength.
- Each of these separately formed layers can be confirmed, for example, by calculating the refractive index of the cured film from the reflectance curve of the obtained cured film.
- the layer in which the component (A) is present at a high concentration is substantially a layer composed mainly of the component (A), but the component (B) may coexist in the layer.
- the layer in which the component (B) is present in a high concentration is substantially a layer composed mainly of the component (B), but the component (A) may coexist in the layer.
- the cured film of the present invention typically has a two-layer structure in which a layer in which the component (A) is present at a high concentration and a layer in which the component (B) is present at a high concentration form a continuous layer.
- TAC resin used as the base material
- the base layer usually the base layer, (B) component is present in a high concentration, and (A) component is present in a high concentration in this order. Is formed.
- a hard coat layer 2 is formed on the substrate 1 as necessary, and a coating film made of the curable resin composition of the present invention is formed on the hard coat layer 2 and cured.
- the high refractive index layer 3 in which the component (B) is present at a high concentration and the low refractive index layer 4 in which the component (A) is present at a high concentration are formed from one coating film.
- Figure 3 shows a two-layer electron microscope photograph formed in this way. The right side of FIG. 3 is the air side, and the left side is the side close to the substrate. It can be seen that a layer in which the component (A) is present at a high concentration and a layer in which the component (B) is present at a high concentration form two continuous layers.
- the (A) polymerizable group-containing fluoropolymer in the curable resin composition of the present invention has an antireflective property whose refractive index is lower than that of a thermosetting resin (for example, a melamine compound). It has favorable optical characteristics as a low refractive index layer of the film.
- a polymerizable group-containing organic compound having a high refractive index after curing as the constituent material of (B)
- an antireflection film having better antireflection properties can be obtained.
- the cured film of the present invention has a high hardness and can form a coating film (film) excellent in scratch resistance and adhesion to adjacent layers such as a substrate and a substrate or a hard coat layer. have.
- the cured film of the present invention is particularly suitably used for an antireflection film for film-type liquid crystal elements, touch panels, plastic optical parts and the like.
- the film thickness of the resulting cured film consisting of two or more continuous layers should be set as appropriate according to the purpose and application, but when used as a high refractive index layer and a low refractive index layer of an antireflection film In this case, the thickness of the entire cured film having a force of two or more layers is usually in the range of 0.1 to 1 ⁇ m, and preferably in the range of 0.15 to 0.
- the thickness of only the low refractive index layer in which the component (A) is present at a high concentration is usually in the range of 0.05 to 0.2 / zm, preferably in the range of 0.05-0.15 / zm. It is.
- the thickness of only the high refractive index layer in which the component (B) is present in a high concentration is usually in the range of 0.05 to 0.9 / zm, preferably in the range of 0.05 to 0.5 / zm. .
- the degree of change in reflectance of the cured film obtained can be adjusted by the content and type of components (A) and (B), the content and type of component (D) (polymerizable monomer), and the like. Furthermore, the reflectance of the cured film can also be adjusted by (C) the type and dilution of the organic solvent.
- the refractive index in the low refractive index portion of the cured film is, for example, 1.30 to: L 50, and the refractive index in the high refractive index portion is 1.55 to: L 70.
- the component (E) is unevenly distributed in the layer in which the component (A) is present at a high concentration.
- the (E) component is unevenly distributed at a high density in the (A) low refractive index layer and the (E) component is substantially absent, while the (B) component is present in a high concentration layer.
- This layer separation can be confirmed by observing the cured coating film with a transmission electron microscope and by calculating the refractive index.
- the component (E) is unevenly distributed in the low refractive index layer in which the component (A) is present in a high concentration, thereby improving the hardness of the low refractive index layer and improving the scratch resistance.
- a hard coat layer 2 is formed on the substrate 1 as necessary, and a coating film made of the curable resin composition of the present invention is formed on the hard coat layer 2 and cured.
- a high refractive index layer 3 in which component (B) is present at a high concentration and a low refractive index layer 4 in which component (A) is present at a high concentration are formed from one coating film.
- the silica particles 5 as the component (E) are present in the low refractive index layer 4 where the component) is present at a high concentration.
- Fig. 4 shows an electron micrograph of the two layers thus formed. The left side of Fig. 4 is the air side, and the right side is the side close to the substrate. It can be seen that a layer containing (E) component silica particles and having a high concentration of component (A) and a layer having a high concentration of component (B) forms two continuous layers. Power.
- the laminate of the present invention is a laminate having a cured film having a layer structure of two or more layers obtained from the curable resin composition of the present invention as a part of the laminate structure. Any two or more adjacent layers other than the base material layer constituting the laminate of the present invention can be produced as a cured film of the curable resin composition of the present invention.
- the laminate of the present invention is an excellent antireflection film by providing a low refractive index layer on the outermost layer (the layer farthest from the substrate).
- the laminate of the present invention can be used for optical parts such as a lens and a selective transmission film filter.
- the specific layer configuration of the antireflection film is not particularly limited. Usually, at least a high-refractive index film and a low-refractive index film are laminated in this order on a base material to provide an antireflection function. In addition to this, a hard coat layer, an antistatic layer and the like can be included in a part of the layer structure of the laminate. Since the cured film obtained by curing the curable resin composition of the present invention can form a high refractive index layer and a low refractive index layer on a substrate in one step, the manufacturing process is simplified. I can do it.
- the cured film of the present invention usually comprises two layers of a high refractive index layer and a low refractive index layer, and is formed on a base material to form a laminate suitable as an antireflection film. You can.
- An antireflection film as a typical example of the laminate of the present invention is shown in FIG. [0146]
- the antireflection film may further include layers other than these. For example, a plurality of combinations of a high refractive index film and a low refractive index film are provided, and the antireflection film is relatively uniform with respect to light in a wide wavelength range.
- An antistatic layer may also be provided that serves as a so-called wideband antireflection film having excellent reflectance characteristics.
- the substrate is not particularly limited, but when used as an antireflection film, for example, the above-mentioned plastics (polycarbonate, polymethylmetatalylate, polystyrene, polyesterol, polyolefin, epoxy resin, melamine resin) And triacetyl cellulose (TAC) resin, ABS resin, AS resin, norbornene resin, and the like.
- plastics polycarbonate, polymethylmetatalylate, polystyrene, polyesterol, polyolefin, epoxy resin, melamine resin
- TAC triacetyl cellulose
- Production Example 2 Production of acryloyl group-containing fluoropolymer (A-3)
- A-3 In a separable flask with a capacity of 1 liter equipped with a magnetic stirrer, glass cooling tube and thermometer, 50.0 g of the hydroxyl group-containing fluoropolymer (A-2) obtained in Production Example 1 was used as a polymerization inhibitor.
- Olg and methylisobutylketone (hereinafter referred to as “MIBK”) 374 g were charged, and the hydroxyl group-containing fluoropolymer (A-2) was dissolved in MIBK at 20 ° C. Stirring was performed until the solution became clear and uniform.
- MIBK methylisobutylketone
- TMM- 3LM- N (consisting of 40 wt% pentaerythritol Atari rate 60 mass 0/0 and pentaerythritol Lumpur tetra strike rate Among them, involved in the reaction It is only pentaerythritol tritalylate having a hydroxyl group.) After dropping 549 parts at 30 ° C over 1 hour, the organic compound containing a polymerizable group is heated and stirred at 60 ° C for 10 hours. Obtained. When the amount of isocyanate remaining in the reaction solution was analyzed by FT-IR, it was 0.1% or less, indicating that the reaction was almost quantitatively completed.
- Production Example 4 Production of silica particles (E-1) having a polymerizable group
- Composition containing a specific organic compound synthesized in Production Example 3 (S-1) 4.0 parts, methyl ethyl ketone silica sol (MEK-ST-L, manufactured by Nissan Chemical Industries, number average particle size 0.04 ⁇ m, silicic force concentration 30 %) 91.3 parts (solid content: 27.4 parts), 0.2 parts of isopropanol and 0.1 part of ion-exchanged water were stirred at 80 ° C for 3 hours, and then methyl orthoformate 1.4 parts Then, the mixture was further heated and stirred at the same temperature for 1 hour to obtain a colorless transparent particle dispersion (E-1). 2 g of the particle dispersion (E-1) was weighed in an aluminum dish, dried on a hot plate at 120 ° C. for 1 hour, and weighed to determine the solid content, which was 35% by mass.
- S-1 4.0 parts, methyl ethyl ketone silica sol (MEK-ST-L, manufactured by Nissan Chemical Industries, number average particle size
- Production Example 5 Production of compound (D-1) having two or more (meth) atalyloyl groups
- Production Example 8 Production of hydroxyl-containing fluoropolymer (A-6)
- the pressure when the temperature in the autoclave reaches 60 ° C is 5.3 X 10 5 Pa It was. Thereafter, the reaction was continued with stirring at 70 ° C. for 20 hours. When the pressure dropped to 1.7 ⁇ 10 5 Pa, the autoclave was cooled with water to stop the reaction. After reaching room temperature, the unreacted monomer was released and the autoclave was opened to obtain a polymer solution having a solid content of 30%. The obtained polymer solution was poured into methanol to precipitate a polymer, washed with methanol, and vacuum dried at 50 ° C. to obtain 720 g of a fluoropolymer (A-7).
- Production Example 10 Production of polymerizable group-containing fluoropolymer (A-8)
- Production Example 11 Production of polymerizable group-containing fluoropolymer (A-9)
- a separable flask with a capacity of 1 liter equipped with a magnetic stirrer, glass cooling tube and thermometer was charged with 20 g of the hydroxyl group-containing fluoropolymer (A-7) obtained in Production Example 9, MIBK 180 g, and dimethylaline 5 g.
- the mixture was charged and stirred at room temperature until the solution was uniform.
- 3.8 g of acrylic acid chloride was added and stirred until the solution became homogeneous, and then stirred for 12 hours while maintaining the temperature at 55 to 65 ° C. Then, it cooled to room temperature and 8g of 10% ammonia water was dripped.
- the poor solvent was removed with decantation, and 200 g of MIBK was added and stirred until the solution became homogeneous.
- 2 g of anhydrous magnesium sulfate was added, and the mixture was further stirred for 1 hour.
- anhydrous magnesium sulfate was filtered off to obtain a MIBK solution of an ethylenically unsaturated group-containing fluoropolymer (A-9).
- A-9 ethylenically unsaturated group-containing fluoropolymer
- a curable resin composition was obtained in the same manner as in Examples 1 to 2, except that each component was blended in the proportions shown in Tables 1 to 5.
- Production Example 2 and Production Example 2 were used except that each dilution solvent listed in Table 3 was used instead of MIBK in Synthesis Example 2 to synthesize the alicyclic fluorinated polymer (A-3).
- a curable resin composition was obtained using the dilute solvent shown in each example by using the atalyloyl group-containing fluoropolymer (A-3) produced in the same manner.
- a cured film was prepared using the curable resin composition produced in Examples 1 to 23 and Comparative Examples 1 to 8, and the characteristics of the cured film were evaluated.
- the method for producing the cured film is as follows: Silica particle sol (MEK-ST, manufactured by Nissan Chemical Industries, number average particle size 0.022 m, silica concentration 30%) 98.6 g, 2-methyl-1 [4 ( Methylthio) phenol] 2 Morpholinop Mouth pan 1-one (IRGACURE907, manufactured by Chinoku 'Specialty' Chemicals) 1. 2g, polyfunctional urethane acrylate oligomer (U-6HA, manufactured by Shin-Nakamura Chemical Co., Ltd.) 33.
- cyclo 7 g of hexanone was mixed and stirred to obtain a composition for a node coat layer containing silica particles.
- a composition for a node coat layer containing silica particles After coating this silica particle-containing composition for a node coat layer on a triacetyl cellulose film (LOFO, film thickness 80 ⁇ m) using a wire bar coater (# 12), it was heated in an oven at 80 ° C. Dried for 1 minute. Subsequently, a hard coat layer was formed by irradiating ultraviolet rays under a light irradiation condition of 0.3 jZcm 2 using a high-pressure mercury lamp in the air. When the film thickness of the hard coat layer was measured with a stylus type film thickness meter, it was 5 ⁇ m.
- each curable resin composition obtained in Examples 1 to 19 and Comparative Examples 1 to 8 was applied onto the obtained node coat layer. And dried at room temperature for 5 minutes. Then, a cured film layer having a total film thickness of 0.2; zm was formed by irradiating ultraviolet rays under a light irradiation condition of 0.9 jZcm 2 using a high-pressure mercury lamp lamp in a nitrogen atmosphere.
- the cured film obtained by the above-described method was visually observed under a fluorescent lamp, and appearance defects such as a rainbow pattern due to uneven coating of foreign matter due to foreign matters were evaluated according to the following criteria.
- Turbidity (Haze value) in the obtained laminate was measured using a Haze meter and evaluated according to the following criteria.
- Haze value is 0.5% or less.
- ⁇ Haze value is 1% or less.
- ⁇ Haze value is 3% or less.
- Spectral reflectance measurement device large sample chamber
- the reflectance was measured in the wavelength range of 340 to 700 nm using a self-recording spectrophotometer U-3410 equipped with an integrating sphere attachment device 150-09090 (manufactured by Hitachi, Ltd.) and evaluated.
- the reflectance of the antireflection laminate (antireflection film) at each wavelength was measured using the reflectance of the deposited aluminum film as a reference (100%), and from the reflectance of light at a wavelength of 550 nm,
- the antireflection property was evaluated according to the following criteria.
- the reflectance is 1% or less.
- ⁇ Reflectance is 2% or less.
- ⁇ Reflectance is 3% or less.
- the steel wool resistance test of the cured film was performed by the following method.
- steel wool (Bonster No. 0000, manufactured by Nippon Steel Wool Co., Ltd.) is attached to a Gakushin type friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.), and the surface of the cured film is loaded. Scratching was repeated 10 times under the condition of 500 g, and the presence or absence of scratches on the surface of the cured film was visually evaluated according to the following criteria.
- the cloth resistance test of the cured film was carried out by the following method.
- Bencott S-2, manufactured by Asahi Kasei Co., Ltd.
- a Gakushin friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.)
- the surface of the cured film was loaded 100 times under the condition of load lkg.
- the chemical resistance test of the cured film was performed by the following method. A drop of 3% aqueous sodium hydroxide, 1% hydrochloric acid, ethanol, MEK and glass mypet (manufactured by Kao) was dropped on the resulting antireflection film and left at room temperature for 30 minutes. Thereafter, the chemical solution was wiped off with Bencott (S-2, manufactured by Asahi Kasei Co., Ltd.) and dried at room temperature for 3 minutes. Then, the dropped marks were visually evaluated according to the following criteria.
- ⁇ One or more kinds of chemicals show peeling or scratches on the cured film.
- the antifouling test of the cured film was carried out by the following method. A fingerprint was adhered on the obtained antireflection film, and the fingerprint was wiped with Bencot (S-2, manufactured by Asahi Kasei Co., Ltd.). The wiping trace was visually evaluated according to the following criteria.
- the color space value (b *) from an angle of 10 ° with a C light source was used for evaluation according to the following criteria.
- ⁇ : b * is less than 5
- ⁇ : b * is more than -8 and less than 10
- refractive index after curing means a refractive index measured with an Abbe refractometer of a cured film cured with the component alone.
- Ataliloyl group-containing fluorine-containing polymer A-3 (Manufactured in Production Example 2)
- Ataliloyl group-containing fluoropolymer A-5 (manufactured in Production Example 7)
- Diluting solvent including organic solvent of component (C):
- PHE Phenoxetyl Atylate
- Acrylic modified silica particles (E-1) (Manufactured in Production Example 3)
- the curable resin composition of the present invention can form a cured film having a multilayer structure of two or more layers on a substrate from one coating film.
- the curable resin composition of the present invention and the cured product thereof may be damaged by, for example, plastic optical parts, touch panels, film-type liquid crystal elements, plastic containers, floor materials as building interior materials, wall materials, artificial marble, etc.
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Abstract
Description
明 細 書 Specification
樹脂組成物、硬化膜及び積層体 Resin composition, cured film and laminate
技術分野 Technical field
[0001] 本発明は、硬化性榭脂組成物及びそれからなる硬化膜に関し、特に、例えば、低 屈折率層と高屈折率層等の、二層以上の多層構造を有する硬化膜を一の塗膜から 形成することができる硬化性榭脂組成物及びそれからなる硬化膜に関する。 The present invention relates to a curable resin composition and a cured film comprising the same, and in particular, for example, a cured film having a multilayer structure of two or more layers such as a low refractive index layer and a high refractive index layer is applied as a single coating. The present invention relates to a curable resin composition that can be formed from a film and a cured film comprising the same.
背景技術 Background art
[0002] 液晶表示パネル、冷陰極線管パネル、プラズマディスプレー等の各種表示パネル において、外光の映りを防止し、画質を向上させるために、低屈折率性、耐擦傷性、 塗工性、及び耐久性に優れた硬化物力 なる低屈折率層を含む反射防止膜が求め られている。これら表示パネルにおいては、付着した指紋、埃等を除去するため、そ の表面を、エタノール等を含侵したガーゼで拭くことが多ぐ耐擦傷性が求められて いる。特に、液晶表示パネルにおいては、反射防止膜は、偏光板と貼り合わせた状 態で液晶ユニット上に設けられている。また、基材としては、例えば、トリァセチルセル ロース等が用いられているが、このような基材を用いた反射防止膜では、偏光板と貼 り合わせる際の密着性を増すために、通常、アルカリ水溶液でケンィ匕を行う必要があ る。従って、液晶表示パネルの用途においては、耐久性において、特に、耐アルカリ 性に優れた反射防止膜が求められている。 In various display panels such as liquid crystal display panels, cold cathode ray tube panels, plasma displays, etc., in order to prevent reflection of external light and improve image quality, low refractive index properties, scratch resistance, coating properties, and There is a need for an antireflection film including a low refractive index layer that has a cured product having excellent durability. In these display panels, in order to remove attached fingerprints, dust, and the like, the surface is often wiped with gauze impregnated with ethanol or the like, and scratch resistance is required. In particular, in a liquid crystal display panel, the antireflection film is provided on the liquid crystal unit in a state of being bonded to a polarizing plate. In addition, for example, triacetyl cellulose is used as the base material. However, in an antireflection film using such a base material, an alkali is usually used in order to increase the adhesion when pasted to the polarizing plate. It is necessary to perform kenning with an aqueous solution. Therefore, in applications of liquid crystal display panels, there is a demand for an antireflection film excellent in alkali resistance, particularly in durability.
[0003] 反射防止膜の低屈折率層用材料として、例えば、水酸基含有含フッ素重合体を含 むフッ素榭脂系塗料が知られており、特許文献 1、特許文献 2及び特許文献 3等に開 示されている。しかし、このようなフッ素榭脂系塗料では、塗膜を硬化させるために、 水酸基含有含フッ素重合体と、メラミン榭脂等の硬化剤とを、酸触媒下、加熱して架 橋させる必要があり、加熱条件によっては、硬化時間が過度に長くなつたり、使用で きる基材の種類が限定されてしまったりという問題があった。また、得られた塗膜につ いても、耐候性には優れているものの、耐擦傷性や耐久性に乏しいという問題があつ た。 [0003] As a material for a low refractive index layer of an antireflection film, for example, a fluorine-based resin coating containing a hydroxyl group-containing fluorine-containing polymer is known. Patent Document 1, Patent Document 2, Patent Document 3, and the like It is disclosed. However, in such fluorocoating-based paints, in order to cure the coating film, it is necessary to bridge the hydroxyl group-containing fluoropolymer and a curing agent such as melamine coffin by heating under an acid catalyst. Depending on the heating conditions, there are problems that the curing time becomes excessively long and the types of base materials that can be used are limited. Also, the obtained coating film has a problem that it is excellent in weather resistance but poor in scratch resistance and durability.
[0004] そこで、上記の問題点を解決するため、特許文献 4では、少なくとも 1個のイソシァ ネート基と少なくとも 1個の付加重合性不飽和基とを有するイソシァネート基含有不 飽和化合物と水酸基含有含フッ素重合体とを、イソシァネート基の数 Z水酸基の数 の比が 0. 01〜1. 0の割合で反応させて得られる不飽和基含有含フッ素ビュル重合 体を含む塗料用組成物が提案されて ヽる。 [0004] Therefore, in order to solve the above problems, Patent Document 4 discloses that at least one isocyanate is used. An isocyanate group-containing unsaturated compound having an acrylate group and at least one addition-polymerizable unsaturated group and a hydroxyl group-containing fluoropolymer have a ratio of the number of isocyanate groups to the number of hydroxyl groups of 0.01 to 1.0. There has been proposed a coating composition containing an unsaturated group-containing fluorine-containing polymer obtained by reacting at a ratio of
[0005] 特許文献 1 :特開昭 57— 34107号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 57-34107
特許文献 2:特開昭 59 - 189108号公報 Patent Document 2: Japanese Patent Application Laid-Open No. 59-189108
特許文献 3:特開昭 60— 67518号公報 Patent Document 3: Japanese Patent Application Laid-Open No. 60-67518
特許文献 4:特公平 6— 35559号公報 Patent Document 4: Japanese Patent Publication No. 6-35559
[0006] これら従来のフッ素系材料による反射防止膜は、基材上に設けられた高屈折率層 に、フッ素系材料からなる低屈折率層を形成する必要があり、これらの層を形成する ための塗布工程を別々に設ける必要があった。 [0006] These conventional antireflection films made of a fluorine-based material require a low-refractive-index layer made of a fluorine-based material to be formed on a high-refractive index layer provided on a substrate, and these layers are formed. It was necessary to provide the coating process for this separately.
また、表層である低屈折率層の耐擦傷性が十分ではな力つた。 Further, the scratch resistance of the low refractive index layer as the surface layer was insufficient.
本発明は、以上のような状況を背景としてなされたものであって、その目的は、低屈 折率層と高屈折率層を効率的に製造できる、紫外線によって硬化しうる硬化性榭脂 組成物を提供することにある。また、本発明の他の目的は、透明性が高ぐ基材に対 する密着性が大きぐ優れた耐擦傷性を有し、しかも環境耐性に優れた硬化膜を提 供することにある。 The present invention was made against the background described above, and its purpose is to efficiently produce a low refractive index layer and a high refractive index layer, and a curable resin composition that can be cured by ultraviolet rays. To provide things. Another object of the present invention is to provide a cured film having excellent scratch resistance with high adhesion to a substrate having high transparency and excellent environmental resistance.
発明の開示 Disclosure of the invention
[0007] 上記目的を達成するため、本発明者らは鋭意研究を行い、紫外線の照射によって 硬化する重合性基含有含フッ素重合体に、高屈折率の重合性基含有有機化合物を 配合し、かつ特定の有機溶剤を組み合わせた組成物を基材に塗布し、溶剤を蒸発さ せると、含フッ素重合体が高濃度に存在する層と、高屈折率の重合性基含有有機化 合物が高濃度に存在する層との二以上の層に分離することを見出した。さらに、シリ 力粒子をこの組成物に配合すると、シリカ粒子は含フッ素重合体が高濃度に存在す る層に高密度に存在し、高屈折率の重合性基含有有機化合物が高濃度に存在する 層には実質的に存在しないことを見出した。これらの組成物に紫外線照射して硬化 させて得た硬化膜は、低反射で耐擦傷性、耐薬品性、防汚性、透明性に優れている ことを確認し、本発明を完成させた。 [0008] 本発明によれば、下記の硬化性榭脂組成物、その硬化膜及び積層体が提供され る。 [0007] In order to achieve the above-mentioned object, the present inventors have intensively studied, blending a polymerizable group-containing organic compound having a high refractive index with a polymerizable group-containing fluoropolymer that is cured by irradiation with ultraviolet rays, When a composition in which a specific organic solvent is combined is applied to a substrate and the solvent is evaporated, a layer containing a high concentration of fluoropolymer and a high refractive index polymerizable group-containing organic compound are obtained. It has been found that it is separated into two or more layers with a layer present at a high concentration. In addition, when silica particles are blended into this composition, silica particles are present in a high density in a layer containing a high concentration of fluoropolymer, and high refractive index polymerizable group-containing organic compounds are present in a high concentration. It was found that the layer does not exist substantially. The cured films obtained by curing these compositions by irradiating them with ultraviolet rays were confirmed to have low reflection, excellent scratch resistance, chemical resistance, antifouling properties and transparency, and completed the present invention. . [0008] According to the present invention, the following curable resin composition, a cured film and a laminate thereof are provided.
[1]下記成分 (A)〜(C) : [1] The following components (A) to (C):
(A)重合性基を有する含フッ素重合体、 (A) a fluorine-containing polymer having a polymerizable group,
(B)重合性基を有し、硬化後の屈折率が 1. 55以上となる有機化合物、 (B) an organic compound having a polymerizable group and having a refractive index after curing of 1.55 or more,
(C)ケトン類及びエステル類カゝらなる群カゝら選択される 1種以上の有機溶剤、 を有し、全溶剤に占める前記 (C)ケトン類及びエステル類カゝらなる群カゝら選択される 1種以上の有機溶剤の割合が 30質量%以上である硬化性榭脂組成物。 (C) one or more organic solvents selected from the group consisting of ketones and esters, and the group group consisting of the above-mentioned (C) ketones and esters A curable resin composition in which the ratio of one or more organic solvents selected from the above is 30% by mass or more.
[2]前記 (A)重合性基を有する含フッ素重合体が、 1個のイソシァネート基と 1個以 上のエチレン性不飽和基とを有する化合物 (A— 1)と、水酸基を有する含フッ素重合 体 (A— 2)との反応物である上記 [1]に記載の硬化性榭脂組成物。 [2] The fluorine-containing polymer having a polymerizable group (A) is a compound (A-1) having one isocyanate group and one or more ethylenically unsaturated groups, and a fluorine-containing polymer having a hydroxyl group. The curable resin composition according to the above [1], which is a reaction product with the polymer (A-2).
[0009] [3]前記水酸基を有する含フッ素重合体 (A— 2)力 下記の構造単位 (a)〜(c)の合 計を 100モル0 /0としたとき、 (&) 20〜70モル%、 (1)) 10〜70モル%及び(。)5〜70 モル0 /0を含有し、かつゲルパーミエーシヨンクロマトグラフィーで測定したポリスチレン 換算数平均分子量が 5, 000〜50, 000である上記 [1]又は [2]に記載の硬化性榭 脂組成物。 [0009] [3] when the total 100 mol 0/0 of the fluorine-containing polymer having a hydroxyl group (A- 2) forces the following structural units (a) ~ (c), (&) 20~70 mol%, (1)) 10 to 70 mol%, and (.) 5-70 mole 0/0 contains, and gel permeation chromatography number average molecular weight in terms of polystyrene as measured by over 5, 000-50, 000 The curable resin composition according to the above [1] or [2].
(a)下記一般式(1)で表される構造単位。 (a) A structural unit represented by the following general formula (1).
(b)下記一般式 (2)で表される構造単位。 (b) A structural unit represented by the following general formula (2).
(c)下記一般式 (3)で表される構造単位。 (c) A structural unit represented by the following general formula (3).
[化 1] [Chemical 1]
[式中、 R1はフッ素原子、フルォロアルキル基、又は OR2で表される基 (R2はアルキ ル基、又はフルォロアルキル基を示す)を示す] [Wherein R 1 represents a fluorine atom, a fluoroalkyl group, or a group represented by OR 2 (R 2 represents an alkyl group or a fluoroalkyl group)]
[化 2] H R3 [Chemical 2] HR 3
— C-C― (2) — C-C― (2)
H R4 HR 4
[式中、 R3は水素原子又はメチル基を、 R4はアルキル基、 (CH )— OR5 [Wherein R 3 represents a hydrogen atom or a methyl group, R 4 represents an alkyl group, (CH 3) —OR 5
2 2
若しくは OCOR5で表される基 (R5はアルキル基、又はグリシジル基を、 Xは 0又は 1 の数を示す)、カルボキシル基、又はアルコキシカルボ-ル基を示す] Or a group represented by OCOR 5 (R 5 represents an alkyl group or a glycidyl group, X represents a number of 0 or 1), a carboxyl group, or an alkoxycarbo group]
[化 3] [Chemical 3]
H R6 HR 6
C― C (3) C-C (3)
H (CH2)aOR7 H (CH 2 ) a OR 7
[式中、 R6は水素原子、又はメチル基を、 R7は水素原子、又はヒドロキシアルキル基 を、 aは 0又は 1の数を示す] [Wherein R 6 represents a hydrogen atom or a methyl group, R 7 represents a hydrogen atom or a hydroxyalkyl group, and a represents a number of 0 or 1]
[4]前記水酸基を有するフッ素重合体 (A— 2)が、上記の構造単位 (a)〜(c)の合計 100モル部に対して、ァゾ基含有ポリジメチルシロキサンィ匕合物に由来する下記構 造単位 (d) 0. 1〜10モル部を含む上記 [3]に記載の硬化性榭脂組成物。 [4] The fluoropolymer (A-2) having a hydroxyl group is derived from an azo group-containing polydimethylsiloxane compound with respect to a total of 100 mol parts of the structural units (a) to (c). The following structural unit (d) The curable resin composition according to the above [3], comprising 0.1 to 10 mole parts.
(d)下記一般式 (4)で表される構造単位。 (d) A structural unit represented by the following general formula (4).
[化 4] [Chemical 4]
R8 R 8
— Si— 0—— (4) — Si— 0—— ( 4 )
R9 R 9
[式中、 R8及び R9は、同一でも異なっていてもよぐ水素原子、アルキル基、ハロゲン 化アルキル基、又はァリール基を示す] [Wherein R 8 and R 9 may be the same or different and each represents a hydrogen atom, an alkyl group, a halogenated alkyl group, or an aryl group]
[5]前記水酸基を有するフッ素重合体 (A— 2)が、前記構造単位 (d)を下記構造単 位 (e)の一部として含むことを特徴とする上記 [4]に記載の硬化性榭脂組成物。 [5] The curability according to the above [4], wherein the fluoropolymer (A-2) having a hydroxyl group contains the structural unit (d) as a part of the following structural unit (e). A rosin composition.
(e)下記一般式 (5)で表される構造単位。 R11 R14 R15 R10 一 C— (CH2)bCONH(CH2)c— Si— (OSi)d(CH2)eNHOC(CH2)f-C—— (5) R13 R16 R17 R12 (e) A structural unit represented by the following general formula (5). R 11 R 14 R 15 R 10 One C— (CH 2 ) bCONH (CH 2 ) c— Si— (OSi) d (CH 2 ) e NHOC (CH 2 ) f -C—— ( 5) R 13 R 16 R 17 R 12
[式中、 R1Q〜R13は水素原子、アルキル基、又はシァノ基を示し、 R"〜R17は水素原 子又はアルキル基を示し、 b、 fは 1〜6の数、 c、 eは 0〜6の数、 dは 1〜200の数を示 す。] [Wherein R 1Q to R 13 represent a hydrogen atom, an alkyl group, or a cyano group, R ″ to R 17 represent a hydrogen atom or an alkyl group, b and f are numbers 1 to 6, c, e Is a number from 0 to 6, and d is a number from 1 to 200.]
[0011] [6]前記水酸基を有する含フッ素重合体 (A— 2)が、上記の構造単位 (a)〜(c)の合 計を 100モル部に対して、下記構造単位 (f) 0〜5モル部を含む上記 [2]〜 [5]の ヽ ずれかに記載の硬化性榭脂組成物。 [6] The fluorine-containing polymer (A-2) having a hydroxyl group has the following structural unit (f) 0 with respect to 100 mol parts of the total of the structural units (a) to (c). The curable resin composition according to any one of the above [2] to [5], which contains ~ 5 mol parts.
(f)下記一般式 (6)で表される構造単位。 (f) A structural unit represented by the following general formula (6).
[化 6] [Chemical 6]
[式中、 Riaは乳化作用を有する基を示す。 ] [Wherein R ia represents a group having an emulsifying action. ]
[7]前記 1個のイソシァネート基と 1個以上のエチレン性不飽和基とを有する化合物( A— 1)が、 2- (メタ)アタリロイルォキシェチルイソシァネートである上記 [2]〜 [6]の V、ずれかに記載の硬化性榭脂組成物。 [7] The above-mentioned compound (A-1) having one isocyanato group and one or more ethylenically unsaturated groups is 2- (meth) ataloyloxetyl isocyanate [2] ~ V of [6], the curable resin composition according to any one of the above.
[8]前記重合性基を有する有機化合物 (B)が、重合性基として 1個以上の (メタ)ァク リロイル基を含有する上記 [1]〜 [7]の ヽずれかに記載の硬化性榭脂組成物。 [8] The curing according to any one of [1] to [7], wherein the organic compound (B) having a polymerizable group contains one or more (meth) acryloyl groups as the polymerizable group. Rosin composition.
[0012] [9]前記重合性基を有する有機化合物 (B)が、下記の構造単位 (g)〜(i)のいずれ カゝ 1種類又は 2種類以上を繰り返し単位として有することを特徴とする上記 [1]〜[8] の!、ずれかに記載の硬化性榭脂組成物。 [9] The organic compound (B) having a polymerizable group is characterized by having one or more of the following structural units (g) to (i) as a repeating unit. The curable resin composition according to any one of [1] to [8] above.
(g)下記一般式 (7)で表される構造単位。 (g) A structural unit represented by the following general formula (7).
(h)下記一般式 (8)で表される構造単位。 (h) A structural unit represented by the following general formula (8).
(i)下記一般式 (9)で表される構造単位。 (i) A structural unit represented by the following general formula (9).
[化 7] [Chemical 7]
[式中、 Xは水素原子又はハロゲン原子 (フッ素を除く)を示す。 ] [Wherein X represents a hydrogen atom or a halogen atom (excluding fluorine). ]
[10]前記 (B)重合性基を有する有機化合物が、下記構造式 (j)〜(! n)で表される、 前記構造単位 (g)〜 (i)の 、ずれか 1種類又は 2種類以上を含み、かつ (メタ)アタリ口 ィル基を有する有機化合物(Ba)である請求項 1〜9のいずれか 1項に記載の硬化性 榭脂組成物。 [10] The organic compound having a polymerizable group (B) is represented by the following structural formulas (j) to (! N), and any one of the structural units (g) to (i) or 2 The curable resin composition according to any one of claims 1 to 9, which is an organic compound (Ba) comprising at least one kind and having a (meth) atyl mouth group.
(j)下記一般式(10)で表される構造単位。 (j) A structural unit represented by the following general formula (10).
(k)下記一般式(11)で表される構造単位。 (k) A structural unit represented by the following general formula (11).
(1)下記一般式( 12)で表される構造単位。 (1) A structural unit represented by the following general formula (12).
(m)下記一般式(13)で表される構造単位。 (m) A structural unit represented by the following general formula (13).
[化 10] [Chemical 10]
[式中、 R19はメチル基又は水素原子、 R2は炭素数 3以下のアルキル基又は水素原 子、 Xは水素原子又はハロゲン原子 (フッ素を除く)を示す。 ] [Wherein R 19 represents a methyl group or a hydrogen atom, R 2 represents an alkyl group or a hydrogen atom having 3 or less carbon atoms, and X represents a hydrogen atom or a halogen atom (excluding fluorine). ]
[化 11] [Chemical 11]
(1 1) (1 1)
[式中、 1はメチル基又は水素原子、 Xは水素原子又はハロゲン原子 (フッ素を除く[Wherein 1 is a methyl group or a hydrogen atom, X is a hydrogen atom or a halogen atom (excluding fluorine)
)を示す。] ). ]
[化 12] [Chemical 12]
[式中、 R まメチル基又は水素原子、 は炭素数 3以下のアルキル基又は水素原 子を示す。 ] [Wherein R represents a methyl group or a hydrogen atom, represents an alkyl group having 3 or less carbon atoms or a hydrogen atom. ]
[化 13] [Chemical 13]
[式中、 R24はメチル基又は水素原子、 Xは水素原子又はハロゲン原子 (フッ素を除く )を示す。 3 [Wherein R 24 is a methyl group or a hydrogen atom, X is a hydrogen atom or a halogen atom (excluding fluorine) ). Three
[0014] [11]前記有機溶剤 (C)力 アセトン、メチルェチルケトン、メチルイソプチルケトン、メ チルアミルケトン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリ コールモノェチルエーテルアセテート、酢酸メチル、酢酸ェチル、酢酸ブチル、乳酸 ェチルカゝらなる群カゝら選ばれる 1種単独又は 2種類以上の混合である上記 [ 1]から 1 0の 、ずれかに記載の硬化性榭脂組成物。 [0014] [11] Organic solvent (C) Acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl amyl ketone, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, methyl acetate, ethyl acetate, acetic acid The curable resin composition according to any one of [1] to 10, wherein the curable resin composition is selected from the group consisting of butyl and lactic acid ethers, which is one kind alone or a mixture of two or more kinds.
[12]さらに、(D) l個以上の重合性基を有する化合物及び Z又は 1個以上の (メタ) アタリロイル基を有する含フッ素化合物を含有する請求項 1〜11のいずれか 1項に記 載の硬化性榭脂組成物。 [12] The method according to any one of claims 1 to 11, further comprising (D) a compound having 1 or more polymerizable groups and a fluorine-containing compound having Z or one or more (meth) attalyloyl groups. The curable resin composition of
[ 13]さらに、(E)シリカ粒子を含有する上記 [ 1 ]〜 [ 12]の 、ずれかに記載の硬化性 榭脂組成物。 [13] The curable resin composition according to any one of [1] to [12], further comprising (E) silica particles.
[14]前記 (E)シリカ粒子が、(メタ)アタリロイル基を有する有機化合物(S)によって 表面処理されて!ヽる上記 [ 13]に記載の硬化性榭脂組成物。 [14] The (E) silica particles are surface-treated with an organic compound (S) having a (meth) ataryloyl group! The curable resin composition according to [13] above.
[0015] [15]前記(S) (メタ)アタリロイル基を有する有機化合物力 (メタ)アタリロイル基にカロ えて、下記構造式 (n)に示す基を有する上記 [14]に記載の硬化性榭脂組成物。 [15] (S) The strength of the organic compound having a (meth) atalyloyl group In addition to the (meth) atalyloyl group, the curable composition according to the above [14] having a group represented by the following structural formula (n): Fat composition.
(n)下記一般式( 14)で表される構造単位。 (n) A structural unit represented by the following general formula (14).
[化 14] [Chemical 14]
—— U— C— N— (14) —— U— C— N— (14)
II II
V V
[式中、 Uは、 NH、 0 (酸素原子)又は S (ィォゥ原子)を示し、 Vは、 O又は Sを示す。 ] [In the formula, U represents NH, 0 (oxygen atom) or S (ion atom), and V represents O or S. ]
[16]前記 (S) (メタ)アタリロイル基を有する有機化合物が、分子内にシラノール基を 有する化合物又は加水分解によってシラノール基を生成する化合物である上記 [14 ]又は [ 15]に記載の硬化性榭脂組成物。 [16] The curing according to the above [14] or [15], wherein the organic compound having the (S) (meth) atalyloyl group is a compound having a silanol group in the molecule or a compound which generates a silanol group by hydrolysis. Rosin composition.
[17]さらに、(F)光ラジカル重合開始剤を含有する上記 [1]〜[16]のいずれかに記 載の硬化性榭脂組成物。 [17] The curable resin composition according to any one of [1] to [16], further comprising (F) a radical photopolymerization initiator.
[0016] [18]上記 [1]〜 [17]の 、ずれかに記載の硬化性榭脂組成物を硬化させて得られ、 二層以上の多層構造を有する硬化膜。 [ 19]前記 (A)重合性基を有する含フッ素重合体を主成分とする硬化物からなる 1以 上の層と、前記 (B)重合性基を有し、硬化後の屈折率が 1. 55以上となる有機化合 物を主成分とする硬化物力 なる 1以上の層からなる二層以上の層構造を有する上 記 [18]に記載の硬化膜。 [0016] [18] A cured film obtained by curing the curable resin composition according to any one of [1] to [17] and having a multilayer structure of two or more layers. [19] One or more layers made of a cured product mainly composed of (A) a fluoropolymer having a polymerizable group, and (B) a refractive index after curing having a polymerizable group of 1 The cured film according to the above-mentioned [18], which has a layer structure of two or more layers composed of one or more layers having a cured product strength mainly composed of an organic compound of 55 or more.
[20]さらに、前記 (E)シリカ粒子が、実質的に、前記 (A)重合性基を有する含フッ素 重合体を主成分とする硬化物からなる層に存在する、上記 [19]に記載の硬化膜。 [20] The above [19], wherein the (E) silica particles are substantially present in a layer made of a cured product mainly comprising the (A) a fluorine-containing polymer having a polymerizable group. Cured film.
[21]上記 [18]〜 [20]の 、ずれかに記載の硬化膜を有する積層体。 [21] A laminate having the cured film according to any one of [18] to [20].
[0017] 本発明の硬化性榭脂組成物は、一の塗膜から、低屈折率層及び高屈折率層等の 、任意の二層以上の多層構造を有する硬化膜を形成することができるため、多層構 造を有する硬化膜の製造工程を簡略化できる。 [0017] The curable resin composition of the present invention can form a cured film having a multilayer structure of any two or more layers, such as a low refractive index layer and a high refractive index layer, from one coating film. Therefore, the manufacturing process of the cured film having a multilayer structure can be simplified.
[0018] 本発明の硬化性榭脂組成物は、熱による硬化反応を行わないため、短時間で硬化 でき、生産性に優れた硬化膜を提供することができる。 [0018] Since the curable resin composition of the present invention does not undergo a curing reaction by heat, it can be cured in a short time and can provide a cured film excellent in productivity.
[0019] 本発明の硬化性榭脂組成物は、特に、反射防止膜、選択透過膜フィルタ一等の光 学材料の形成に有利に用いることができ、また、フッ素含量が高いことを利用して、耐 候性が要求される基材に対する塗料用材料、耐候フィルム用材料、コーティング用 材料、その他として好適に使用することができる。しかも、当該硬化膜は、基材に対 する密着性に優れ、耐擦傷性が高ぐ良好な反射防止効果を付与することから、反 射防止膜として極めて有用であり、各種の表示装置に適用することにより、その視認 性を向上させることができる。 [0019] The curable resin composition of the present invention can be used particularly advantageously for the formation of optical materials such as an antireflection film and a selective transmission film filter, and also utilizes the high fluorine content. Thus, it can be suitably used as a paint material, a weather resistant film material, a coating material, and the like for a substrate requiring weather resistance. In addition, since the cured film has excellent adhesion to the base material and provides a good antireflection effect with high scratch resistance, it is extremely useful as an antireflection film and can be applied to various display devices. By doing so, the visibility can be improved.
図面の簡単な説明 Brief Description of Drawings
[0020] [図 1]図 1は、本発明の硬化性榭脂組成物から形成される硬化膜を含む反射防止膜 積層体の模式図を示す。 FIG. 1 shows a schematic diagram of an antireflection film laminate comprising a cured film formed from the curable resin composition of the present invention.
[図 2]図 2は、シリカ粒子を含有する本発明の硬化性榭脂組成物から形成される硬化 膜を含む反射防止膜積層体の模式図を示す。 FIG. 2 is a schematic view of an antireflection film laminate including a cured film formed from the curable resin composition of the present invention containing silica particles.
[図 3]図 3は、本発明の硬化膜の典型的な二層分離状態を示す電子顕微鏡写真であ る。 FIG. 3 is an electron micrograph showing a typical two-layer separation state of the cured film of the present invention.
[図 4]図 4は、シリカ粒子を含有する本発明の硬化膜の典型的な二層分離状態を示 す電子顕微鏡写真である。 発明を実施するための最良の形態 FIG. 4 is an electron micrograph showing a typical two-layer separation state of the cured film of the present invention containing silica particles. BEST MODE FOR CARRYING OUT THE INVENTION
[0021] 以下、本発明の硬化性榭脂組成物、その硬化膜及び積層体について具体的に説 明する。 [0021] Hereinafter, the curable resin composition, the cured film, and the laminate of the present invention will be specifically described.
[0022] I.硬化性榭脂組成物 [0022] I. Curable resin composition
本発明の硬化性榭脂組成物は、 The curable resin composition of the present invention is
(A)重合性基を有する含フッ素重合体 (A) Fluoropolymer having a polymerizable group
(B)重合性基を有し、硬化後の屈折率が 1. 55以上となる有機化合物 (B) An organic compound having a polymerizable group and having a refractive index after curing of 1.55 or more
(C)ケトン類及びエステル類カゝらなる群カゝら選択される 1種以上の有機溶剤 (C) One or more organic solvents selected from the group consisting of ketones and esters
(D) 1個以上の重合性基を有する化合物及び Z又は 1個以上の (メタ)アタリロイル基 を有する含フッ素 (化合物 (D) A compound having one or more polymerizable groups and a fluorine-containing compound (compound having Z or one or more (meth) ataryloyl groups)
(E)シリカ粒子 (E) Silica particles
(F)光ラジカル重合開始剤 (F) Photoradical polymerization initiator
(G)その他の成分 (G) Other ingredients
を含有するものである。これらの内、(A)〜(C)は必須成分、 (D)〜(G)は必要に応 じて添加する非必須成分である。 It contains. Of these, (A) to (C) are essential components, and (D) to (G) are non-essential components to be added as necessary.
[0023] 1.本発明の化性榭脂組成物の各構成成分について具体的に説明する。 [0023] 1. Each component of the chemical resin composition of the present invention will be specifically described.
(A)重合性基を有する含フッ素重合体 (A) Fluoropolymer having a polymerizable group
本発明の (A)成分は重合性基を有する含フッ素重合体 (以下、「重合性基含有含 フッ素重合体」ということがある)である。重合性基としては、特に限定されず、例えば 、エポキシ基、ビュル基、(メタ)アタリロイル基等が挙げられ、中でも (メタ)アタリロイル 基が好ましい。 The component (A) of the present invention is a fluoropolymer having a polymerizable group (hereinafter sometimes referred to as “polymerizable group-containing fluoropolymer”). The polymerizable group is not particularly limited, and examples thereof include an epoxy group, a bur group, and a (meth) atalyloyl group, and among them, a (meth) atallyloyl group is preferable.
[0024] 重合性基含有含フッ素重合体 (A)は、 1個のイソシァネート基と 1個以上のエチレン 性不飽和基とを有する化合物 (A— 1)と、水酸基を有する含フッ素重合体 (A— 2)と を反応させて得られ、イソシァネート基 Z水酸基のモル比が 1. 1〜1. 9の割合で反 応させて得られるものが好ま ヽ。 [0024] The polymerizable group-containing fluoropolymer (A) comprises a compound (A-1) having one isocyanate group and one or more ethylenically unsaturated groups, and a fluoropolymer having a hydroxyl group ( A product obtained by reacting with A-2) and obtained by reacting isocyanate group Z hydroxyl group at a ratio of 1.1 to 1.9 is preferable.
[0025] (A— 1) 1個のイソシァネート基と 1個以上のエチレン性不飽和基とを有する化合物 化合物 (A— 1)としては、分子内に、 1個のイソシァネート基と、 1個以上の重合性 基を有している化合物であれば特に制限されるものではない。尚、イソシァネート基 を 2個以上有すると、水酸基含有含フッ素重合体 (A— 2)と反応させる際にゲル化を 起こす可能性がある。また、上記エチレン性不飽和基としては、本発明の硬化性榭 脂組成物をより容易に硬化させることができることから、(メタ)アタリロイル基がより好 ましい。このような化合物としては、 2— (メタ)アタリロイルォキシェチルイソシァネート 、 2- (メタ)アタリロイルォキシプロピルイソシァネートの一種単独又は二種以上の組 み合わせが挙げられる。 [0025] (A-1) Compound having one isocyanate group and one or more ethylenically unsaturated groups As compound (A-1), one isocyanate group and one or more are present in the molecule. If it is a compound which has this polymeric group, it will not restrict | limit in particular. Isocyanate group When there are two or more, there is a possibility of causing gelation when reacting with the hydroxyl group-containing fluoropolymer (A-2). In addition, as the ethylenically unsaturated group, a (meth) atallyloyl group is more preferable because the curable resin composition of the present invention can be more easily cured. Examples of such a compound include 2- (meth) atalylooxychetyl isocyanate and 2- (meth) atalylooxypropylisocyanate alone or in combination of two or more.
[0026] 尚、化合物 (A— 1)は、ジイソシァネート及び水酸基含有 (メタ)アタリレートを反応さ せて合成することもできる。この場合、ジイソシァネートの例としては、 2, 4 トリレンジ イソシァネート、 2, 6 トリレンジイソシァネート、 1, 3 キシリレンジイソシァネート、 1 , 4 キシリレンジイソシァネート、 1, 5 ナフタレンジイソシァネート、 m フエ二レン ジイソシァネート、 p—フエ-レンジイソシァネート、 3, 3,一ジメチルー 4, 4,ージフエ -ルメタンジイソシァネート、 4, 4'ージフエ-ルメタンジイソシァネート、 3,3,一ジメチ ルフエ-レンジイソシァネート、 4, 4,ービフエ-レンジイソシァネート、 1, 6 へキサ ンジイソシァネート、イソホロンジイソシァネート、メチレンビス(4ーシクロへキシルイソ シァネアート)、 2, 2, 4 トリメチルへキサメチレンジイソシァネート、ビス(2 イソシ ァネートェチル)フマレート、 6 イソプロピル 1, 3 フエ-ルジイソシァネート、 4 ジフエ-ルプロパンジイソシァネート、リジンジイソシァネート、水添ジフエ-ルメタンジ イソシァネート、 1, 3 ビス (イソシァネートメチル)シクロへキサン、テトラメチルキシリ レンジイソシァネート、 2, 5 (又は 2, 6)—ビス(イソシァネートメチル)ビシクロ [2. 2. 1]ヘプタン等の一種単独又は二種以上の組み合わせが挙げられる。これらの中で は、 2, 4 トリレンジイソシァネート、イソホロンジイソシァネート、キシリレンジイソシァ ネート、メチレンビス(4ーシクロへキシノレイソシァネアート)、 1, 3 ビス(イソシァネー トメチル)シクロへキサンが特に好まし 、。 [0026] The compound (A-1) can also be synthesized by reacting diisocyanate and a hydroxyl group-containing (meth) acrylate. In this case, examples of diisocyanates include 2,4 tolylene diisocyanate, 2,6 tolylene diisocyanate, 1,3 xylylene diisocyanate, 1,4 xylylene diisocyanate, 1,5 naphthalene diisocyanate , M phenylene diisocyanate, p-phenol-diisocyanate, 3, 3, 1-dimethyl-4, 4, di-dimethane-dimethane diisocyanate, 4, 4'-diphenylmethane diisocyanate, 3, 3, 1-dimethylphenol-diisocyanate, 4, 4, -biphenyl-diisocyanate, 1, 6 hexane diisocyanate, isophorone diisocyanate, methylenebis (4-cyclohexylisocyanate), 2, 2 , 4 Trimethylhexamethylene diisocyanate, bis (2 isocyanatoethyl) fumarate, 6 isopropyl 1,3 phenol diisocyanate 4 diphenylpropane diisocyanate, lysine diisocyanate, hydrogenated diphenylmethane diisocyanate, 1,3 bis (isocyanatemethyl) cyclohexane, tetramethylxylylene diisocyanate, 2, 5 (Or 2, 6) -bis (isocyanate methyl) bicyclo [2.2.1] heptane, etc., alone or in combination of two or more. Among these, 2,4 tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, methylene bis (4-cyclohexylenoisocyanate), 1,3 bis (isocyanate methyl) cyclohexane. Xan is particularly preferred.
[0027] また、水酸基含有 (メタ)アタリレートの例としては、 2 ヒドロキシェチル (メタ)アタリ ート、力プロラタトン (メタ)アタリレート、ポリプロピレングリコール (メタ)アタリレート、ジ ペンタエリスリトールペンタ(メタ)アタリレート、ペンタエリスリトールトリ(メタ)アタリレー ト、ペンタエリスリトールジ (メタ)アタリレートモノステアレート、イソシァヌル酸 EO変性 ジ (メタ)アタリレート等一種単独又は二種以上の組み合わせが挙げられる。これらの 中では、 2—ヒドロキシェチル (メタ)アタリレート、ペンタエリスリトールトリ(メタ)アタリレ ートが特に好ましい。尚、水酸基含有多官能 (メタ)アタリレートの市販品としては、例 えば、大阪有機化学 (株)製 商品名 HEA、 日本化薬 (株)製 商品名 KAYAR AD DPHA、 PET— 30、東亞合成(株)製 商品名 ァロニックス M— 215、 M— 233、 M— 305、 M— 400等として人手すること力できる。 [0027] Examples of the hydroxyl group-containing (meth) acrylate include 2-hydroxyethyl (meth) acrylate, force prolatatone (meth) acrylate, polypropylene glycol (meth) acrylate, dipentaerythritol penta (meth) ) Atalylate, pentaerythritol tri (meth) atrelate, pentaerythritol di (meth) acrylate monostearate, isocyanuric acid EO modified One kind alone or a combination of two or more kinds such as di (meth) acrylate is included. Of these, 2-hydroxyethyl (meth) acrylate and pentaerythritol tri (meth) acrylate are particularly preferred. Examples of commercially available hydroxyl group-containing polyfunctional (meth) atalylate include, for example, Osaka Organic Chemical Co., Ltd., trade name HEA, Nippon Kayaku Co., Ltd., trade name KAYAR AD DPHA, PET-30, Toagosei Product name Alonics M-215, M-233, M-305, M-400, etc.
[0028] ジイソシァネート及び水酸基含有多官能 (メタ)アタリレートから合成する場合には、 ジイソシァネート 1モルに対し、水酸基含有多官能 (メタ)アタリレートの添加量を 1〜1 . 2モルとするのが好ましい。 [0028] When synthesizing from diisocyanate and a hydroxyl group-containing polyfunctional (meth) acrylate, the amount of the hydroxyl group-containing polyfunctional (meth) acrylate is added to 1 to 1.2 mol with respect to 1 mol of diisocyanate. preferable.
[0029] このような化合物の合成方法としては、ジイソシァネート及び水酸基含有 (メタ)ァク リレートを一括で仕込んで反応させる方法、水酸基含有 (メタ)アタリレート中にジイソ シァネートを滴下しながら反応させる方法等を挙げることができる。 [0029] As a method for synthesizing such a compound, a method in which diisocyanate and a hydroxyl group-containing (meth) acrylate are charged together and reacted, a method in which the diisocyanate is reacted while dropping into a hydroxyl group-containing (meth) acrylate Etc.
[0030] (A— 2)水酸基含有含フッ素重合体 [0030] (A-2) Hydroxyl group-containing fluoropolymer
水酸基含有含フッ素重合体 (A— 2)は、下記構造単位 (a)、(b)、 (c)から構成され ていることが好ましぐさらに構造単位 (d)、 (f)を含むことがより好ましい。 The hydroxyl group-containing fluoropolymer (A-2) is preferably composed of the following structural units (a), (b), and (c), and further includes structural units (d) and (f). Is more preferable.
[0031] 構造単位 (a) [0031] Structural unit (a)
構造単位 (a)は、下記一般式(1)で表される。 The structural unit (a) is represented by the following general formula (1).
[化 15] [Chemical 15]
[式中、 R1はフッ素原子、フルォロアルキル基、又は OR2で表される基 (R2はアルキ ル基、又はフルォロアルキル基を示す)を示す] [Wherein R 1 represents a fluorine atom, a fluoroalkyl group, or a group represented by OR 2 (R 2 represents an alkyl group or a fluoroalkyl group)]
[0032] 上記一般式(1)において、 R1及び R2のフルォロアルキル基としては、トリフルォロメ チル基、パーフルォロェチル基、パーフルォロプロピル基、パーフルォロブチル基、 パーフルォ口へキシル基、パーフルォロシクロへキシル基等の炭素数 1〜6のフルォ 口アルキル基が挙げられる。また、 R2のアルキル基としては、メチル基、ェチル基、プ 口ピル基、ブチル基、へキシル基、シクロへキシル基等の炭素数 1〜6のアルキル基 が挙げられる。 In the above general formula (1), the fluoroalkyl group of R 1 and R 2 includes a trifluoromethyl group, a perfluoroethyl group, a perfluoropropyl group, a perfluorobutyl group, and a perfluoro mouth. Examples thereof include fluorinated alkyl groups having 1 to 6 carbon atoms such as xyl group and perfluorocyclohexyl group. In addition, the alkyl group of R 2 includes an alkyl group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, and a cyclohexyl group. Is mentioned.
[0033] 構造単位 (a)は、含フッ素ビニル単量体を重合成分として用いることにより導入する ことができる。このような含フッ素ビュル単量体としては、少なくとも 1個の重合性不飽 和二重結合と、少なくとも 1個のフッ素原子とを有する化合物であれば特に制限され るものではない。このような例としてはテトラフルォロエチレン、へキサフルォロプロピ レン、 3, 3, 3—トリフルォロプロピレン等のフルォロレフィン類;アルキルパーフルォ 口ビュルエーテル又はアルコキシアルキルパーフルォロビュルエーテル類;パーフル ォロ(メチルビ-ルエーテル)、パーフルォロ(ェチルビ-ルエーテル)、(プロピルビ -ルエーテル)、パーフルォロ(ブチノレビニノレエーテノレ)、パーフルォロ(イソブチノレビ -ルエーテル)等のパーフルォロ(アルキルビュルエーテル)類;パーフルォロ(プロ ポキシプロピルビュルエーテル)等のパーフルォロ(アルコキシアルキルビュルエー テル)類の一種単独又は二種以上の組み合わせが挙げられる。これらの中でも、へ キサフルォロプロピレンとパーフルォロ(アルキルビニルエーテル)又はパーフルォロ (アルコキシアルキルビュルエーテル)がより好ましぐこれらを組み合わせて用いるこ とがさらに好ましい。 [0033] The structural unit (a) can be introduced by using a fluorine-containing vinyl monomer as a polymerization component. Such a fluorine-containing butyl monomer is not particularly limited as long as it is a compound having at least one polymerizable unsaturated double bond and at least one fluorine atom. Examples of this include fluoroolefins such as tetrafluoroethylene, hexafluoropropylene, 3, 3, 3-trifluoropropylene; alkyl perfluoro oral ether or alkoxyalkyl perfluorobule. Ethers: Perfluoro (alkyl butyl ether) such as perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), (propyl vinyl ether), perfluoro (butinolevino reetenole), perfluoro (isobutino vinyl ether), etc. A single perfluoro (alkoxyalkyl butyl ether) such as perfluoro (propoxypropyl butyl ether) or a combination of two or more thereof. Among these, hexafluoropropylene and perfluoro (alkyl vinyl ether) or perfluoro (alkoxyalkyl butyl ether) are more preferable, and it is more preferable to use these in combination.
[0034] 尚、構造単位 (a)の含有率は、水酸基含有含フッ素重合体 (A— 2)の構成単位 (a) 〜(c)の合計を 100モル%としたときに、 20〜70モル%である。構造単位 (a)の含有 率が 20モル%未満では、本願が意図するところのフッ素含有材料の光学的特徴で ある低屈折率の発現が困難であり、一方、含有率が 70モル%を超えると、水酸基含 有含フッ素重合体 (A— 2)の有機溶剤への溶解性、透明性、又は基材への密着性 が低下する場合がある。また、上記の理由により、構造単位 (a)の含有率を、水酸基 含有含フッ素重合体 (A— 2)中の構造単位 (a)〜(c)の合計に対して、 25〜65モル %とするのがより好ましく、 30〜60モル%とするのがさらに好まし 、。 [0034] The content of the structural unit (a) is 20 to 70 when the total of the structural units (a) to (c) of the hydroxyl group-containing fluoropolymer (A-2) is 100 mol%. Mol%. If the content of the structural unit (a) is less than 20 mol%, it is difficult to develop a low refractive index, which is an optical characteristic of the fluorine-containing material intended by the present application, while the content exceeds 70 mol%. In addition, the solubility of the hydroxyl group-containing fluoropolymer (A-2) in an organic solvent, transparency, or adhesion to a substrate may be reduced. For the above reasons, the content of the structural unit (a) is 25 to 65 mol% with respect to the total of the structural units (a) to (c) in the hydroxyl group-containing fluoropolymer (A-2). More preferably, it is more preferably 30 to 60 mol%.
[0035] 構造単位 (b) [0035] Structural unit (b)
構造単位 (b)は、下記一般式 (2)で表される。 The structural unit (b) is represented by the following general formula (2).
[化 16] [Chemical 16]
[式中、 R3は水素原子又はメチル基を、 R4はアルキル基、 (CH )— OR5若しくは [Wherein R 3 represents a hydrogen atom or a methyl group, R 4 represents an alkyl group, (CH 3) —OR 5 or
2 2
OCOR5で表される基 (R5はアルキル基、又はグリシジル基を、 Xは 0又は 1の数を示 す)、カルボキシル基、又はアルコキシカルボ-ル基を示す] A group represented by OCOR 5 (R 5 represents an alkyl group or a glycidyl group, X represents a number of 0 or 1), a carboxyl group, or an alkoxycarbo group]
[0036] 一般式(2)にお!/、て、 R4又は R5のアルキル基としては、メチル基、ェチル基、プロ ピル基、へキシル基、シクロへキシル基、ラウリル基等の炭素数 1〜12のアルキル基 が挙げられ、アルコキシカルボ-ル基としては、メトキシカルボ-ル基、エトキシカルボ ニル基等が挙げられる。 [0036] In the general formula (2), the alkyl group of R 4 or R 5 includes carbon such as methyl group, ethyl group, propyl group, hexyl group, cyclohexyl group, lauryl group, etc. Examples thereof include alkyl groups of 1 to 12, and examples of the alkoxycarbonyl group include a methoxycarbon group and an ethoxycarbonyl group.
[0037] 構造単位 (b)は、上述の置換基を有するビュル単量体を重合成分として用いること により導入することができる。このようなビュル単量体の例としては、メチルビ-ルエー テノレ、ェチノレビニノレエーテノレ、 n プロピノレビニノレエーテノレ、イソプロピノレビニノレエ一 テル、 n—ブチルビニルエーテル、イソブチルビニルエーテル、 tert—ブチルビニル エーテノレ、 n—ペンチノレビニノレエーテノレ、 n—へキシノレビニノレエーテノレ、 n—才クチ ノレビ-ノレエーテノレ、 n—ドデシノレビ-ノレエーテノレ、 2—ェチノレへキシノレビ-ノレエーテ ル、シクロへキシルビ-ルエーテル等のアルキルビュルエーテルもしくはシクロアル キルビュルエーテル類;ェチルァリルエーテル、ブチルァリルエーテル等のァリルェ 一テル類;酢酸ビュル、プロピオン酸ビュル、酪酸ビュル、ピバリン酸ビュル、力プロ ン酸ビュル、バーサチック酸ビュル、ステアリン酸ビュル等のカルボン酸ビュルエステ ル類;メチル (メタ)アタリレート、ェチル (メタ)アタリレート、 n—ブチル (メタ)アタリレー ト、イソブチル (メタ)アタリレート、 2—メトキシェチル (メタ)アタリレート、 2—エトキシェ チル (メタ)アタリレート、 2- (n—プロボキシ)ェチル (メタ)アタリレート等の (メタ)ァク リル酸エステル類;(メタ)アクリル酸、クロトン酸、マレイン酸、フマル酸、ィタコン酸等 の不飽和カルボン酸類等の一種単独又は二種以上の組み合わせが挙げられる。 [0037] The structural unit (b) can be introduced by using the above-mentioned butyl monomer having a substituent as a polymerization component. Examples of such bur monomers include methyl vinyl ethere, ethino levinino le ethere, n propino levinino ethere, isopropino levinino ether, n-butyl vinyl ether, isobutyl vinyl ether, tert- Butyl vinyl etherenole, n-pentinolevinoreethenore, n-hexenolevinoreethenore, n-year-old cutinorebi-noreethenore, n-dodecinolevinorenotere, 2-ethenorehexinolevenoreate, cyclohexyl vinyl ether, etc. Alkyl butyl ethers or cycloalkyl butyl ethers; arethyl ethers such as ethyl allyl ether and butyl allyl ether; butyl acetate, butyl propionate, butyl butyrate, pivalate, valproic acid, versatic acid Bull, Su Carboxylic acid butyl esters such as butyl acrylate; methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, 2-methoxy ethyl (meth) acrylate , 2-Methacrylic acid esters such as 2-ethoxyethyl (meth) acrylate, 2- (n-propoxy) ethyl (meth) acrylate; (meth) acrylic acid, crotonic acid, maleic acid, fumaric acid , Single type or a combination of two or more types of unsaturated carboxylic acids such as itaconic acid.
[0038] 尚、構造単位 (b)の含有率は、水酸基含有含フッ素重合体 (A— 2)の構成単位 (a )〜(c)の合計を 100モル0 /0としたときに、 10〜70モル0 /0である。構造単位 (b)の含 有率が 10モル%未満になると、水酸基含有含フッ素重合体 (A— 2)の有機溶剤へ の溶解性が低下する場合があり、一方、含有率が 70モル%を超えると、水酸基含有 含フッ素重合体 (A— 2)の透明性、及び低反射率性等の光学特性が低下する場合 がある。また、このような理由により、構造単位 (b)の含有率は、水酸基含有含フッ素 重合体 (A— 2)中の構造単位 (a)〜(c)の合計に対して、 20〜60モル%とするのが より好ましぐ 30〜60モル%とするのがさらに好ましい。 [0038] The content of the structural unit (b), hydroxyl group-containing fluoropolymer sum of (A- 2) Unit configuration of (a) ~ (c) is 100 mol 0/0, 10 it is a 70 mole 0/0. When the content of the structural unit (b) is less than 10 mol%, the hydroxyl group-containing fluoropolymer (A-2) becomes an organic solvent. On the other hand, if the content exceeds 70 mol%, the optical properties such as transparency and low reflectivity of the hydroxyl group-containing fluoropolymer (A-2) may deteriorate. There is. For these reasons, the content of the structural unit (b) is 20 to 60 mol with respect to the total of the structural units (a) to (c) in the hydroxyl group-containing fluoropolymer (A-2). More preferably, it is 30 to 60 mol%.
[0039] 構造単位 (c) [0039] structural unit (c)
構造単位 (c)は、下記一般式 (3)で表される。 The structural unit (c) is represented by the following general formula (3).
[化 17] [Chemical 17]
H R6 HR 6
— C— C (3) — C— C ( 3 )
H (CH2)aOR7 H (CH 2 ) a OR 7
[式中、 R6は水素原子、又はメチル基を、 R7は水素原子、又はヒドロキシアルキル基 を、 aは 0又は 1の数を示す] [Wherein R 6 represents a hydrogen atom or a methyl group, R 7 represents a hydrogen atom or a hydroxyalkyl group, and a represents a number of 0 or 1]
[0040] 一般式(3)において、 R7のヒドロキシアルキル基としては、 2—ヒドロキシェチル基、 2—ヒドロキシプロピル基、 3—ヒドロキシプロピル基、 4ーヒドロキシブチル基、 3—ヒド ロキシブチル基、 5—ヒドロキシペンチル基、 6—ヒドロキシへキシル基が挙げられる。 [0040] In the general formula (3), as the hydroxyalkyl group of R 7 , 2-hydroxyethyl group, 2-hydroxypropyl group, 3-hydroxypropyl group, 4-hydroxybutyl group, 3-hydroxybutyl group, Examples include 5-hydroxypentyl group and 6-hydroxyhexyl group.
[0041] 構造単位 (c)は、水酸基含有ビニル単量体を重合成分として用いることにより導入 することができる。このような水酸基含有ビュル単量体の例としては、 2—ヒドロキシェ チルビニルエーテル、 3—ヒドロキシプロピルビニルエーテル、 2—ヒドロキシプロピル ビニルエーテル、 4ーヒドロキシブチルビニルエーテル、 3—ヒドロキシブチルビニル エーテル、 5—ヒドロキシペンチルビニルエーテル、 6—ヒドロキシへキシルビニルェ 一テル等の水酸基含有ビュルエーテル類、 2—ヒドロキシェチルァリルエーテル、 4 ーヒドロキシブチルァリルエーテル、グリセロールモノアリルエーテル等の水酸基含有 ァリルエーテル類、ァリルアルコール等が挙げられる。また、水酸基含有ビニル単量 体としては、上記以外にも、 2—ヒドロキシェチル (メタ)アタリレート、 2—ヒドロキシブ チル (メタ)アタリレート、 2—ヒドロキシプロピル (メタ)アタリレート、力プロラタトン (メタ) アタリレート、ポリプロピレングリコール (メタ)アタリレート等を用いることができる。 [0041] The structural unit (c) can be introduced by using a hydroxyl group-containing vinyl monomer as a polymerization component. Examples of such hydroxyl-containing butyl monomers include 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 2-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, 3-hydroxybutyl vinyl ether, 5-hydroxypentyl. Hydroxyl-containing butyl ethers such as vinyl ether, 6-hydroxyhexyl vinyl ether, etc., hydroxyl-containing butyl ethers such as 2-hydroxyethyl allyl ether, 4-hydroxybutyl allyl ether, glycerol monoallyl ether, allyl alcohol, etc. Can be mentioned. In addition to the above, hydroxyl group-containing vinyl monomers include 2-hydroxyethyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and proprolacton. (Meth) acrylate, polypropylene glycol (meth) acrylate, etc. can be used.
[0042] 尚、構造単位 (c)の含有率は、水酸基含有含フッ素重合体 (A— 2)の構成単位 (a) 〜(c)の合計を 100モル%としたときに、 5〜70モル%とすることが好ましい。含有率 力 モル%未満になると、水酸基含有含フッ素重合体 (A— 2)の有機溶剤への溶解 性が低下する場合があり、一方、含有率が 70モル%を超えると、水酸基含有含フッ 素重合体 (A— 2)の透明性、及び低反射率性等の光学特性が低下する場合がある 。また、このような理由により、構造単位 (c)の含有率を、水酸基含有含フッ素重合体 (A- 2)中の構造単位 (a)〜(c)の合計に対して、 5〜40モル0 /0とするのがより好まし く、 5〜30モル%とするのがさらに好ましい。 [0042] The content of the structural unit (c) is determined by the structural unit (a) of the hydroxyl group-containing fluoropolymer (A-2). When the total of-(c) is 100 mol%, it is preferably 5-70 mol%. If the content rate is less than mol%, the solubility of the hydroxyl group-containing fluoropolymer (A-2) in an organic solvent may decrease. On the other hand, if the content rate exceeds 70 mol%, the hydroxyl group-containing fluorine-containing polymer is reduced. The optical properties such as transparency and low reflectivity of the base polymer (A-2) may deteriorate. For this reason, the content of the structural unit (c) is 5 to 40 mol with respect to the total of the structural units (a) to (c) in the hydroxyl group-containing fluoropolymer (A-2). 0/0 more rather preferable is to, still more preferably from 5 to 30 mol%.
[0043] 構造単位 (d)及び構造単位 (e) [0043] Structural unit (d) and structural unit (e)
また、水酸基含有含フッ素重合体 (A— 2)は、さらに下記構造単位 (d)を含んで構 成することも好ましい。以下、構造単位 (d)について説明する。 The hydroxyl group-containing fluoropolymer (A-2) preferably further comprises the following structural unit (d). Hereinafter, the structural unit (d) will be described.
構造単位 (d)は、下記一般式 (4)で表される。 The structural unit (d) is represented by the following general formula (4).
[化 18] [Chemical 18]
R8 R 8
— Si— 0—— (4) — Si— 0—— (4)
R9 R 9
[式中、 R8及び R9は、同一でも異なっていてもよぐ水素原子、アルキル基、ハロゲン 化アルキル基、又はァリール基を示す] [Wherein R 8 and R 9 may be the same or different and each represents a hydrogen atom, an alkyl group, a halogenated alkyl group, or an aryl group]
[0044] 一般式 (4)にお!/、て、 R8又は R9のアルキル基としては、メチル基、ェチル基、プロ ピル基等の炭素数 1〜3のアルキル基力 ハロゲンィ匕アルキル基としてはトリフルォロ メチル基、パーフルォロェチル基、パーフルォロプロピル基、パーフルォロブチル基 等の炭素数 1〜4のフルォロアルキル基等力 ァリール基としてはフエ-ル基、ベンジ ル基、ナフチル基等がそれぞれ挙げられる。 [0044] In the general formula (4), the alkyl group represented by R 8 or R 9 is an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, or a propyl group. As trifluoromethyl group, perfluoroethyl group, perfluoropropyl group, perfluorobutyl group and the like. , A naphthyl group, and the like.
[0045] 構造単位 (d)は、前記一般式 (4)で表されるポリシロキサンセグメントを有するァゾ 基含有ポリシロキサン化合物を用いることにより導入することができる。このようなァゾ 基含有ポリシロキサン化合物の例としては、下記一般式(15)で表される化合物が挙 げられる。 The structural unit (d) can be introduced by using an azo group-containing polysiloxane compound having a polysiloxane segment represented by the general formula (4). Examples of such azo group-containing polysiloxane compounds include compounds represented by the following general formula (15).
[0046] [化 19] [0046] [Chemical 19]
(15) (15)
[式中、 R1Q〜R13は水素原子、アルキル基、又はシァノ基を示し、 R"〜R17は水素原 子又はアルキル基を示し、 b、 fは 1〜6の数、 c、 eは 0〜6の数、 dは 1〜200の数、 m は 1〜20の数を示す。 ] [Wherein R 1Q to R 13 represent a hydrogen atom, an alkyl group, or a cyano group, R ″ to R 17 represent a hydrogen atom or an alkyl group, b and f are numbers 1 to 6, c, e Is a number from 0 to 6, d is a number from 1 to 200, and m is a number from 1 to 20.]
[0047] 一般式(15)で表される化合物を用いた場合には、構造単位 (d)は、下記構造単位 [0047] When the compound represented by the general formula (15) is used, the structural unit (d) is the structural unit shown below.
(e)の一部として水酸基含有含フッ素重合体に含まれる。 Included in the hydroxyl group-containing fluoropolymer as part of (e).
構造単位 (e)は、下記一般式 (5)で表される。 The structural unit (e) is represented by the following general formula (5).
[化 20] [Chemical 20]
一 (5) One (5)
[式中、 R1G〜R13、 R"〜R17、 b、 c、 d、 e、及び fは、上記一般式(15)と同じである。 ] [0048] 一般式(5)にお 、て、 R1G〜R13のアルキル基としては、メチル基、ェチル基、プロピ ル基、へキシル基、シクロへキシル基等の炭素数 1〜12のアルキル基が挙げられ、 R[Wherein R 1G to R 13 , R ″ to R 17 , b, c, d, e, and f are the same as those in the general formula (15).] [0048] Examples of the alkyl group of R 1G to R 13 include alkyl groups having 1 to 12 carbon atoms such as a methyl group, an ethyl group, a propyl group, a hexyl group, and a cyclohexyl group, and R
14〜R17のアルキル基としてはメチル基、ェチル基、プロピル基等の炭素数 1〜3のァ ルキル基が挙げられる。 Examples of the alkyl group of 14 to R 17 include an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, and a propyl group.
[0049] 本発明にお 、て、上記一般式( 15)で表されるァゾ基含有ポリシロキサンィ匕合物と しては、下記一般式(16)で表される化合物が特に好ま 、。 In the present invention, the azo group-containing polysiloxane compound represented by the general formula (15) is particularly preferably a compound represented by the following general formula (16). .
[0050] [化 21] [0050] [Chemical 21]
(16) (16)
[式中、 d及び mは、上記一般式(15)と同じである。 ] [Wherein d and m are the same as those in the general formula (15). ]
[0051] 尚、構造単位 (d)の含有率は、水酸基含有含フッ素重合体 (A— 2)の構造単位 (a )〜(c)の合計 100モル部に対して、 0. 1〜10モル部とすることが好ましい。構造単 位 (d)の含有率が 0. 1モル部未満になると、硬化後の塗膜の表面滑り性が低下し、 C Η Η I— [0051] The content of the structural unit (d) depends on the structural unit of the hydroxyl group-containing fluoropolymer (A-2) (a ) To (c) is preferably 0.1 to 10 mole parts per 100 mole parts in total. When the content of the structural unit (d) is less than 0.1 mol part, the surface slipperiness of the cured coating film decreases and C Η Η I—
塗膜の耐擦傷性が低下する場合があり、一方、含有率が 10モル部を超えると、水酸 The scratch resistance of the coating film may be reduced. On the other hand, if the content exceeds 10 parts by mole,
RCHII RCHII
基含有含フッ素重合体 (A— 2)の透明性に劣り、コート材として使用する際に、塗布 時にハジキ等が発生し易くなる。また、このような理由により、構造単位 (d)の含有率 は、水酸基含有含フッ素重合体 (A— 2)の構造単位 (a)〜(c)の合計 100モル部に 対して、 0. 1〜5モル部とするのがより好ましぐ 0. 1〜3モル部とするのがさらに好ま しい。同じ理由により、構造単位 (e)の含有率は、その中に含まれる構造単位 (d)の 含有率を上記範囲にするよう決定することが望ましい。 The group-containing fluorine-containing polymer (A-2) is inferior in transparency, and when used as a coating material, repelling and the like are likely to occur during coating. For these reasons, the content of the structural unit (d) is set to 0. 0 with respect to a total of 100 mole parts of the structural units (a) to (c) of the hydroxyl group-containing fluoropolymer (A-2). It is more preferable to use 1 to 5 parts by mole. 0.1 to 3 parts by mole is even more preferable. For the same reason, it is desirable that the content of the structural unit (e) is determined so that the content of the structural unit (d) contained therein falls within the above range.
[0052] 構造単位 (f) [0052] structural unit (f)
また、水酸基含有含フッ素重合体 (A— 2)は、さらに上記構造単位 (f)を含んで構 成することも好ましい。以下、構造単位 (f)について説明する。 The hydroxyl group-containing fluoropolymer (A-2) preferably further comprises the above structural unit (f). Hereinafter, the structural unit (f) will be described.
[0053] 構造単位 (f)は、下記一般式 (6)で表される。 [0053] The structural unit (f) is represented by the following general formula (6).
[化 22] [Chemical 22]
[式中、 は乳化作用を有する基を示す] [Wherein represents a group having an emulsifying action]
[0054] 一般式 (6)において、 R18の乳化作用を有する基としては、疎水性基及び親水性基 の双方を有し、かつ、親水性基がポリエチレンオキサイド、ポリプロピレンオキサイド等 のポリエーテル構造である基が好まし 、。 [0054] In the general formula (6), the group having an emulsifying action of R 18 has both a hydrophobic group and a hydrophilic group, and the hydrophilic group is a polyether structure such as polyethylene oxide or polypropylene oxide. The group is preferred.
[0055] このような乳化作用を有する基の例としては下記一般式(17)で表される基が挙げ られる。 [0055] Examples of the group having such an emulsifying action include a group represented by the following general formula (17).
[0056] [化 23] [0056] [Chemical 23]
[式中、 ηは 1〜20の数、 ρは 0〜4の数、 qは 3〜50の数を示す] [0057] 構造単位 (f)は、反応性乳化剤を重合成分として用いることにより導入することがで きる。このような反応性乳化剤としては、下記一般式(18)で表される化合物が挙げら れる。 [Where η is a number from 1 to 20, ρ is a number from 0 to 4, and q is a number from 3 to 50] [0057] The structural unit (f) can be introduced by using a reactive emulsifier as a polymerization component. Examples of such reactive emulsifiers include compounds represented by the following general formula (18).
[0058] [化 24] [0058] [Chemical 24]
(18) ( 18)
[式中、 n p、及び qは、上記一般式(17)と同様である] [Wherein n p and q are the same as those in the general formula (17)]
[0059] 尚、構造単位 (f)の含有率は、水酸基含有含フッ素重合体 (A— 2)の構造単位 (a) 〜(c)の合計 100モル部に対して、 0. 1 5モル部とすることが好ましい。構造単位( f)の含有率が 0. 1モル部未満では、水酸基含有含フッ素重合体 (A— 2)の溶剤へ の溶解性向上の効果が小さぐ一方、含有率が 5モル部を超えると、硬化性榭脂組 成物の粘着性が過度に増加し、取り扱いが困難になるばかりか、コート材等に用いた 場合に耐湿性が低下してしまう。また、このような理由により、構造単位 (f)の含有率 を、水酸基含有含フッ素重合体 (A— 2)の構造単位 (a) (c)の合計 100モル部に 対して、 0. 1 3モル部とするのがより好ましぐ 0. 2 3モル部とするのがさらに好ま しい。 [0059] The content of the structural unit (f) is 0.15 mol with respect to 100 mol parts in total of the structural units (a) to (c) of the hydroxyl group-containing fluoropolymer (A-2). Part. When the content of the structural unit (f) is less than 0.1 mol part, the effect of improving the solubility of the hydroxyl group-containing fluoropolymer (A-2) in the solvent is small, but the content exceeds 5 mol parts. In addition, the tackiness of the curable resin composition increases excessively, making it difficult to handle, and when used as a coating material, the moisture resistance decreases. For this reason, the content of the structural unit (f) is set to 0.1 with respect to a total of 100 mole parts of the structural units (a) and (c) of the hydroxyl group-containing fluoropolymer (A-2). More preferred is 3 mole parts. 0.22 More preferred is 3 mole parts.
[0060] 水酸基含有含フッ素重合体 (A— 2)の分子量 [0060] Molecular weight of hydroxyl-containing fluoropolymer (A-2)
水酸基含有含フッ素重合体 (A— 2)は、ゲルパーミエーシヨンクロマトグラフィー(以 下「GPC」という。)で、テトラヒドロフラン(以下「THF」という。)を溶剤として測定した ポリスチレン換算数平均分子量が 5, 000 500, 000であることが好ましい。この理 由は、数平均分子量が 5, 000未満になると、水酸基含有含フッ素重合体 (A— 2)の 機械的強度が低下する場合があるためであり、一方、数平均分子量が 500, 000を 超えると、本発明の硬化性榭脂組成物の粘度が高くなり、薄膜コーティングが困難と なる場合がるためである。また、このような理由により、水酸基含有含フッ素重合体 (A 2)のポリスチレン換算数平均分子量を 10, 000 300, 000とするのがより好まし く、 10, 000 100, 000とするの力さらに好ましい。 The hydroxyl group-containing fluoropolymer (A-2) has a polystyrene equivalent number average molecular weight measured by gel permeation chromatography (hereinafter referred to as “GPC”) using tetrahydrofuran (hereinafter referred to as “THF”) as a solvent. Preferably it is 5,000 500,000. The reason for this is that when the number average molecular weight is less than 5,000, the mechanical strength of the hydroxyl group-containing fluoropolymer (A-2) may decrease, while the number average molecular weight is 500,000. This is because the viscosity of the curable resin composition of the present invention is increased, and thin film coating may be difficult. For these reasons, it is more preferable that the number average molecular weight in terms of polystyrene of the hydroxyl group-containing fluoropolymer (A2) is 10,000 300,000. Further preferred.
[0061] 化合物 (A— 1)と水酸基含有含フッ素重合体 (A— 2)との反応モル比 本発明で用いる重合性基含有含フッ素重合体 (A)は、上述した、 1個のイソシァネ ート基と、 1個以上のエチレン性不飽和基とを含有する化合物 (A— 1)と、水酸基含 有含フッ素重合体 (A— 2)とを、イソシァネート基 Z水酸基のモル比が 1. 1〜1. 9の 割合で反応させて得られることが好ましい。この理由は、モル比が 1. 1未満になると 耐擦傷性及び耐久性が低下する場合があるためであり、一方、モル比が 1. 9を超え ると、硬化性榭脂組成物の塗膜のアルカリ水溶液浸漬後の耐擦傷性が低下する場 合があるためである。また、このような理由により、イソシァネート基 Z水酸基のモル比 を、 1. 1〜1. 5とするのがより好ましぐ 1. 2〜1.5とするのがさらに好ましい。 [0061] Reaction molar ratio between compound (A-1) and hydroxyl-containing fluoropolymer (A-2) The polymerizable group-containing fluoropolymer (A) used in the present invention includes the compound (A-1) containing one isocyanate group and one or more ethylenically unsaturated groups, as described above, It is preferably obtained by reacting the hydroxyl group-containing fluorine-containing polymer (A-2) with a molar ratio of isocyanate group Z hydroxyl group of 1.1 to 1.9. The reason for this is that if the molar ratio is less than 1.1, the scratch resistance and durability may be lowered. On the other hand, if the molar ratio exceeds 1.9, the application of the curable resin composition is not possible. This is because the scratch resistance of the membrane after immersion in an alkaline aqueous solution may decrease. For this reason, the molar ratio of the isocyanate group Z hydroxyl group is more preferably 1.1 to 1.5, and even more preferably 1.2 to 1.5.
[0062] 本発明の硬化性榭脂組成物中における (A)重合性基含有含フッ素重合体の含有 量は、有機溶剤を除く組成物全量 100質量%に対して、通常 20〜80質量%である 。この理由は、含有量が 20質量%未満となると、前記の二層分離が不十分となり硬 化塗膜の反射率が高くなつたり、フッ素重合体が高濃度に存在する層が反射防止膜 に適当な膜厚を得ることが困難となり、十分な反射防止効果が得られない場合がある ためである。一方、添加量が 80質量%を超えても、前記の二層分離が不十分となり 硬化塗膜の反射率が高くなつたり、高屈折率の重合性化合物が高濃度に存在する 層が反射防止膜に適当な膜厚を得ることが困難となり、十分な反射防止効果を得る ことができず、また耐擦傷性が得られない場合があるためである。また、このような理 由から (A)成分の添力卩量を 30〜70質量%とするのがより好ましぐ 30〜60質量% の範囲内の値とするのがさらに好ましい。 [0062] The content of the (A) polymerizable group-containing fluoropolymer in the curable resin composition of the present invention is usually 20 to 80% by mass with respect to 100% by mass of the total composition excluding the organic solvent. Is. The reason for this is that when the content is less than 20% by mass, the above two-layer separation is insufficient and the reflectance of the hardened coating film becomes high, or a layer containing a high concentration of fluoropolymer becomes an antireflection film. This is because it is difficult to obtain an appropriate film thickness and a sufficient antireflection effect may not be obtained. On the other hand, even if the added amount exceeds 80% by mass, the two-layer separation described above becomes insufficient and the reflectance of the cured coating film becomes high, or the layer containing a high refractive index polymerizable compound at a high concentration prevents reflection. This is because it is difficult to obtain an appropriate film thickness for the film, and a sufficient antireflection effect cannot be obtained, and scratch resistance may not be obtained. For this reason, it is more preferable to set the value of the component (A) in the range of 30 to 60% by mass, more preferably 30 to 70% by mass.
[0063] (B)重合性基を有し、硬化後の屈折率が 1. 55以上となる有機化合物 [0063] (B) Organic compound having a polymerizable group and having a refractive index after curing of 1.55 or more
本発明で用いる重合性基を有する有機化合物は、それ単独で硬化させた硬化膜 のアッベ屈折率計で測定される屈折率が 1. 55以上となる重合性有機化合物(以下 、「高屈折率重合性基含有有機化合物 (B)」と 、うことがある)である。 The organic compound having a polymerizable group used in the present invention is a polymerizable organic compound (hereinafter referred to as “high refractive index”) having a refractive index measured by an Abbe refractometer of a cured film cured by itself of 1.55 or more. A polymerizable group-containing organic compound (B) ”.
[0064] 硬化後の屈折率を高めるために分子構造内に芳香環やフッ素以外のハロゲン元 素等を含有するものが好ましい。また、重合性基としては光ラジカル開始剤又は光酸 発生剤によって重合可能なビニル基、(メタ)アタリロイル基、環状エーテル基等を用 V、ることができる。この中で (メタ)アタリロイル基が最も好まし!/、。 [0064] In order to increase the refractive index after curing, those containing an aromatic ring or a halogen element other than fluorine in the molecular structure are preferred. Further, as the polymerizable group, a vinyl group, a (meth) atalyloyl group, a cyclic ether group or the like that can be polymerized by a photo radical initiator or a photo acid generator can be used. Of these, the (meth) atalyloyl group is most preferred!
[0065] (B)成分の内、(メタ)アタリロイル基を分子内に 1個有する化合物としては、ベンジル (メタ)アタリレート、 N— (メタ)アクリルモルホリド、 1—ヒドロキシ— 3—フエノキシプロ ピル (メタ)アタリレート、パクラミルフエノールアタリレート、 3— o—フエ-ルフエノール —1— (メタ)アタリロイル一 2—ヒドロキシプロパン等が挙げられる。これらの巿販品と しては、東亜合成製 M— 110、 5700、大阪有機化学工業製ビスコート # 160、 192 ゝ 220、第一工業製 PHE、共栄社製 BZ、 BZ— A、 PO— A、 M600、日本化薬製 R — 128H、新中村ィ匕学製 401P等が挙げられる。 [0065] Among the components (B), as a compound having one (meth) atalyloyl group in the molecule, benzyl (Meth) Atalylate, N— (Meth) acryl morpholide, 1—Hydroxy— 3—Phenoxypropyl (Meth) acrylate, Pacamylyl phenol acrylate, 3— o—Phenol-phenol, —1— (Meth) Ataliloyl (1) 2-hydroxypropane and the like. These commercial products include M-110, 5700 manufactured by Toa Gosei, Biscoat # 160, 192 ゝ 220, manufactured by Osaka Organic Chemical Industry, PHE manufactured by Daiichi Kogyo, BZ, BZ-A, PO-A manufactured by Kyoeisha, M600, Nippon Kayaku R — 128H, Shin-Nakamura Igaku 401P, etc.
なお、高 、屈折率を発現させるために下記一般式 (7)〜(9)で示される構造単位 ( g)〜 (i)のうち 1種類以上を繰り返し単位として有して 、る化合物を用いることができ る。 In order to develop a high refractive index, a compound having one or more structural units (g) to (i) represented by the following general formulas (7) to (9) as a repeating unit is used. be able to.
[化 25] [Chemical 25]
[式中、 Xは水素原子又はハロゲン原子 (フッ素を除く)を示す] [Wherein X represents a hydrogen atom or a halogen atom (excluding fluorine)]
[化 26] [Chemical 26]
[式中、 Xは水素原子又はハロゲン原子 (フッ素を除く)を示す] さらに、本発明においては、硬化塗膜の機械的特性を向上させる目的で、分子内 に 2個以上の (メタ)アタリロイル基を含有している化合物を使用することが好ましぐよ り具体的には重合性有機化合物 (B)として、下記の構造式(10)〜(13)で表される 化合物であることが好まし 、。 [Wherein X represents a hydrogen atom or a halogen atom (excluding fluorine)] Furthermore, in the present invention, for the purpose of improving the mechanical properties of the cured coating film, it is more preferable to use a compound containing two or more (meth) atallyloyl groups in the molecule. The polymerizable organic compound (B) is preferably a compound represented by the following structural formulas (10) to (13).
[化 28] [Chemical 28]
[式中、 R19はメチル基又は水素原子、 は炭素数 3以下のアルキル基又は水素原 子、 Xは水素原子又はハロゲン原子 (フッ素を除く)を示す。 ] [Wherein R 19 represents a methyl group or a hydrogen atom, represents an alkyl group or a hydrogen atom having 3 or less carbon atoms, and X represents a hydrogen atom or a halogen atom (excluding fluorine). ]
[化 29] [Chemical 29]
[式中、 はメチル基又は水素原子、 R ま炭素数 3以下のアルキル基又は水素原 子を示す。 ] [In the formula, represents a methyl group or a hydrogen atom, R represents an alkyl group having 3 or less carbon atoms, or a hydrogen atom. ]
[化 31] [Chemical 31]
[式中、 R 4はメチル基又は水素原子、 Xは水素原子又はハロゲン原子 (フッ素を除く )を示す。 3 [Wherein, R 4 represents a methyl group or a hydrogen atom, and X represents a hydrogen atom or a halogen atom (excluding fluorine). Three
[0068] これらの化合物として用いることができる市販品としては、新中村ィ匕学工業製 A—B PEF、 A— BPE— 4、 BPE— 200、 BPE— 500、日本ュピカ製ネオポール 8330、 8 332、 8335、大阪有機ィ匕学工業製ビスコート 700、昭和高分子製 VR60、 70、 90、 V776、サートマ一製 SR349、 348、 601、日本ィ匕薬製カャラッド R— 551、 712、東 亞合成製 M— 208、 210、 TO— 904、 TO— 905、共栄社製 BP— 2EM、 BR -MA 、等が挙げられる。 [0068] Commercial products that can be used as these compounds include A-B PEF, A-BPE-4, BPE-200, BPE-500 manufactured by Shin-Nakamura & Co., Ltd., Neopol 8330, 8 332 manufactured by Nippon Pica. , 8335, Osaka Organic Chemical Co., Ltd. Biscoat 700, Showa Polymer VR60, 70, 90, V776, Sartoma I SR349, 348, 601, Nippon Kaiyaku Carrad R-551, 712, Toagosei M-208, 210, TO-904, TO-905, Kyoeisha BP-2EM, BR-MA, and the like.
[0069] 硬化塗膜の硬度を考慮するとこれら二官能以上の高屈折率重合性基含有有機化 合物を、(B)成分として用いることが好ましい。しかし、少量の単官能の高屈折率ィ匕 合物は下地基材との密着性を改善することができ、結果的に耐擦傷性を改良するこ とができる。従って、(B)成分全量を 100質量%とした場合、二官能以上の化合物が 50質量%以上用いられることが好ましい。二官能以上の高屈折率重合性有機化合 物が (B)成分中 50質量%未満となると十分な硬度が得られず、耐擦傷性が低下す る場合がある。 [0069] Considering the hardness of the cured coating film, it is preferable to use these bifunctional or higher functional organic compounds containing a high refractive index polymerizable group as the component (B). However, a small amount of a monofunctional high refractive index compound can improve the adhesion to the base substrate, and as a result, can improve the scratch resistance. Therefore, when the total amount of component (B) is 100% by mass, it is preferred that 50% by mass or more of a bifunctional or higher compound is used. When the bifunctional or higher bifunctional or higher refractive index polymerizable organic compound is less than 50% by mass in the component (B), sufficient hardness may not be obtained, and scratch resistance may deteriorate.
[0070] 本発明の硬化性榭脂組成物中における (B)高屈折率重合性基含有有機化合物の 含有量は、有機溶剤を除く組成物全量 100質量%に対して、通常 20〜80質量%で ある。この理由は、含有量が 20質量%未満となると、前記の二層分離が不十分となり 硬化塗膜の反射率が高くなつたり、高屈折率重合性有機化合物が高濃度に存在す る層が反射防止膜として適当な膜厚を得ることが困難となり、十分な反射防止効果が 得られない場合があるためであり、耐擦傷性も低下する恐れがある。一方、添加量が 80質量%を超えると、前記の二層分離が不十分となり硬化塗膜の反射率が高くなつ たり、低屈折率の重合性フッ素重合体が高濃度に存在する層が反射防止膜に適当 な膜厚を得ることが困難となり、十分な反射防止効果を得ることができなくなる。また、 このような理由から(B)成分の添力卩量を 20〜70質量%とするのがより好ましぐ 20〜 60質量%の範囲内の値とするのがさらに好ましい。 [0070] The content of the (B) high refractive index polymerizable group-containing organic compound in the curable resin composition of the present invention is usually 20 to 80% by mass with respect to 100% by mass of the total composition excluding the organic solvent. %. This is because when the content is less than 20% by mass, the above two-layer separation is insufficient and the reflectance of the cured coating film becomes high, or there is a layer in which a high refractive index polymerizable organic compound is present in a high concentration. This is because it is difficult to obtain a film thickness suitable as an antireflection film, and a sufficient antireflection effect may not be obtained, and the scratch resistance may be lowered. On the other hand, when the addition amount exceeds 80% by mass, the two-layer separation described above is insufficient and the reflectance of the cured coating film is increased, or the layer containing a high concentration of the low refractive index polymerizable fluoropolymer is reflected. It becomes difficult to obtain an appropriate film thickness for the anti-reflection film, and a sufficient anti-reflection effect cannot be obtained. Also, For these reasons, it is more preferable to set the added amount of the component (B) to 20 to 70% by mass, and it is more preferable to set the value within the range of 20 to 60% by mass.
[0071] (C)ケトン類及びエステル類カゝらなる群カゝら選択される 1種以上の有機溶剤 [0071] (C) One or more organic solvents selected from the group consisting of ketones and esters
本発明の硬化性榭脂組成物に含まれる (C)有機溶剤は、上記 (A)重合性基含有 含フッ素重合体に対する溶解性が高 ヽ溶剤であり、ケトン類又はエステル類を用いる ことができる。 The (C) organic solvent contained in the curable resin composition of the present invention is a highly soluble solvent with respect to the above (A) polymerizable group-containing fluoropolymer, and ketones or esters may be used. it can.
[0072] 本発明で (C)成分として用いる有機溶剤として、具体的には、メチルェチルケトン、 メチルイソブチルケトン、アセトン、メチルアミルケン、メチルプロピルケトン等のケトン 類、酢酸メチル、酢酸ェチル、酢酸ブチル、乳酸ェチル、プロピレングリコールモノメ チルアセテート、プロピレングリコールモノェチルアセテート等のエステル類が挙げら れる。この中でメチルイソブチルケトン、酢酸ブチル、メチルアミルケトン、プロピレング リコールモノメチルアセテートが好ましい。本発明では、これらの溶剤を単独若しくは 2種類以上の混合溶剤として用いることができる。 [0072] As the organic solvent used as the component (C) in the present invention, specifically, ketones such as methyl ethyl ketone, methyl isobutyl ketone, acetone, methyl amylken, methyl propyl ketone, methyl acetate, ethyl acetate, Examples thereof include esters such as butyl acetate, ethyl lactate, propylene glycol monomethyl acetate, and propylene glycol monoethyl acetate. Of these, methyl isobutyl ketone, butyl acetate, methyl amyl ketone, and propylene glycol monomethyl acetate are preferred. In the present invention, these solvents can be used alone or as a mixed solvent of two or more.
[0073] さらに、本発明における低屈折率の重合性基含有含フッ素重合体 (A)と高屈折率 の重合性基含有有機化合物 (B)の二層分離を発現させるために、有機溶剤 (C)は、 本発明の組成物中の全溶剤量 100質量%中30質量%以上含有することが必要で ある。全溶剤中の (C)成分の割合が 30質量%未満となると (A)及び (B)成分の分離 性が不十分となり反射率が高くなる場合がある。そのためこれら有機溶剤 (C)は、溶 剤組成中 40質量%以上含有することが好ましぐ 50質量%以上含有することがさら に好ましい。 [0073] Furthermore, in order to develop two-layer separation of the low refractive index polymerizable group-containing fluoropolymer (A) and the high refractive index polymerizable group-containing organic compound (B) in the present invention, an organic solvent ( C) needs to be contained in an amount of 30% by mass or more in 100% by mass of the total amount of the solvent in the composition of the present invention. If the proportion of the component (C) in the total solvent is less than 30% by mass, the separability of the components (A) and (B) may be insufficient and the reflectance may be increased. Therefore, these organic solvents (C) are preferably contained in an amount of 40% by mass or more in the solvent composition, and more preferably 50% by mass or more.
[0074] 硬化性榭脂組成物中の溶剤 (C)を含む有機溶剤の配合量は、固形成分の合計量 を 100質量部として、通常 300〜5000質量部、好ましくは 300〜4000質量部、より 好ましくは 300〜3000質量部である。 [0074] The amount of the organic solvent containing the solvent (C) in the curable resin composition is usually 300 to 5000 parts by weight, preferably 300 to 4000 parts by weight, with the total amount of solid components being 100 parts by weight. More preferably, it is 300-3000 mass parts.
[0075] (D) 1個以上の重合性基を有する化合物及び Z又は 1個以上の (メタ)アタリロイル基 を有する含フッ素化合物 [0075] (D) a compound having one or more polymerizable groups and a fluorine-containing compound having Z or one or more (meth) atalyloyl groups
本発明においては、(A)成分及び (B)成分の層分離を妨げない範囲で、(D) l個 以上の重合性基を有する化合物(以下、「重合性化合物 (D1)」又は「化合物 (D1)」 ということがある)、及び Z又は、 1個以上の (メタ)アタリロイル基を有する含フッ素化 合物(以下、「含フッ素 (メタ)アタリレートイ匕合物(D2)」又は「化合物(D2)」と 、うこと がある)を配合することができる。(ィ匕合物(D1)と化合物(D2)とを合わせて、「重合 性モノマー(D)」ということがある。 ) In the present invention, (D) a compound having 1 or more polymerizable groups (hereinafter referred to as “polymerizable compound (D1)” or “compound” as long as it does not interfere with layer separation of component (A) and component (B) (D1) ”), and Z or fluorinated with one or more (meth) atalyloyl groups A compound (hereinafter, sometimes referred to as “fluorine-containing (meth) ataretoy compound (D2)” or “compound (D2)”) can be blended. (The compound (D1) and the compound (D2) may be collectively referred to as “polymerizable monomer (D)”.)
[0076] (1) 1個以上の重合性基を有する (メタ)アタリレートイ匕合物 [0076] (1) (Meth) atare toy compound having one or more polymerizable groups
ここで、重合性基としては、特に限定されず、例えば、ビュル基、エポキシ基、(メタ) アタリロイル基等が挙げられ、中でも (メタ)アタリロイル基及びビュル基が好ましぐ(メ タ)アタリロイル基が特に好まし 、。 Here, the polymerizable group is not particularly limited, and examples thereof include a bur group, an epoxy group, and a (meth) atalyloyl group. Among them, a (meth) attaloyl group and a buyl group are preferred (meth) attaroyl. The group is particularly preferred.
[0077] 1個以上の重合性基を有する重合性化合物 (D1)は、硬化性榭脂組成物を硬化し て得られる硬化物及びそれを用いた反射防止膜の耐擦傷性を高めるために用いら れる。化合物(D1)としては、 2個以上の (メタ)アタリロイル基を有する多官能 (メタ)ァ クリレートイ匕合物が好まし 、。 [0077] The polymerizable compound (D1) having one or more polymerizable groups is used for improving the scratch resistance of a cured product obtained by curing a curable resin composition and an antireflection film using the cured product. Used. As the compound (D1), a polyfunctional (meth) acrylate compound having two or more (meth) atalyloyl groups is preferable.
[0078] ビュル基を有する重合性ィ匕合物 (D1)は、分子内に 1個以上のビュル基を有する 化合物であれば特に制限されるものではなぐ例えば、 N—ビニルー 2—ピロリドンが 挙げられる。このようなビニル基を有する重合性ィ匕合物 (D1)の市販品としては、例え ば、ァロニックス M— 150 (東亞合成 (株)製)が挙げられる。 [0078] The polymerizable compound (D1) having a bur group is not particularly limited as long as it is a compound having one or more bur groups in the molecule. Examples thereof include N-vinyl-2-pyrrolidone. It is done. Examples of the commercially available polymerizable compound (D1) having such a vinyl group include Alonics M-150 (manufactured by Toagosei Co., Ltd.).
[0079] (メタ)アタリロイル基を有する重合性ィ匕合物(D1)は、分子内に 1個以上の (メタ)ァ クリロイル基を有する化合物であれば特に制限されるものではな 、。(メタ)アタリロイ ル基を 1個有するモノマーとしては、例えばアクリルアミド、(メタ)アタリロイルモルホリ ン、 7—ァミノ一 3, 7—ジメチルォクチル (メタ)アタリレート、イソブトキシメチル (メタ) アクリルアミド、イソボル-ルォキシェチル (メタ)アタリレート、イソボル-ル (メタ)アタリ レート、 2—ェチルへキシル (メタ)アタリレート、ェチルジエチレングリコール (メタ)ァク リレート、 t—ォクチル (メタ)アクリルアミド、ジアセトン (メタ)アクリルアミド、ジメチルァ ミノェチル (メタ)アタリレート、ジェチルアミノエチル (メタ)アタリレート、ラウリル (メタ) アタリレート、ジシクロペンタジェン(メタ)アタリレート、ジシクロペンテ-ルォキシェチ ル (メタ)アタリレート、ジシクロペンテ-ル (メタ)アタリレート、 N, N—ジメチル (メタ)ァ クリルアミドテトラクロ口フエ-ル (メタ)アタリレート、 2—テトラクロ口フエノキシェチル (メ タ)アタリレート、テトラヒドロフルフリル (メタ)アタリレート、テトラブロモフエ-ル (メタ)ァ タリレート、 2—テトラブロモフエノキシェチル (メタ)アタリレート、 2—トリクロ口フエノキ シェチル (メタ)アタリレート、トリブロモフエ-ル (メタ)アタリレート、 2—トリブロモフエノ キシェチル (メタ)アタリレート、 2—ヒドロキシェチル (メタ)アタリレート、 2—ヒドロキシ プロピル(メタ)アタリレート、ビ-ルカプロラタタム、 N—ビニルピロリドン、フエノキシェ チル (メタ)アタリレート、ブトキシェチル (メタ)アタリレート、ペンタクロロフエ-ル (メタ) アタリレート、ペンタブロモフエ-ル(メタ)アタリレート、ポリエチレングリコールモノ(メ タ)アタリレート、ポリプロピレングリコールモノ(メタ)アタリレート、ボル-ル (メタ)アタリ レート、メチルトリエチレンジグリコール (メタ)アタリレートで表される化合物を例示する ことができる。これらの単官能性モノマーうち、イソボル-ル (メタ)アタリレート、ラウリ ル (メタ)アタリレート、フエノキシェチル (メタ)アタリレートが特に好まし 、。 [0079] The polymerizable compound (D1) having a (meth) atalyloyl group is not particularly limited as long as it is a compound having one or more (meth) acryloyl groups in the molecule. Examples of the monomer having one (meth) atrylyl group include acrylamide, (meth) atalyloyl morpholine, 7-amino-1,3,7-dimethyloctyl (meth) acrylate, isobutoxymethyl (meth) acrylamide, -Luxetetyl (meth) acrylate, isobornyl (meth) acrylate, 2-ethyl hexyl (meth) acrylate, ethyl diethylene glycol (meth) acrylate, t-octyl (meth) acrylamide, diacetone (meth) Acrylamide, dimethylaminoethyl (meth) acrylate, jetylaminoethyl (meth) acrylate, lauryl (meth) acrylate, dicyclopentagen (meth) acrylate, dicyclopente-loxychetyl (meth) acrylate, dicyclopentale (Meta) Ata , N, N—Dimethyl (meth) acrylamidotetrachromium (meth) acrylate, 2-tetrachlorophenoxyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, tetrabromophenol Le (meth) tarylate, 2-tetrabromophenoxychetyl (meth) atalylate, 2-trichrome mouth Shetyl (meth) acrylate, tribromophenol (meth) acrylate, 2-tribromophenol ochichetil (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, birucaprolatatam , N-vinylpyrrolidone, phenoxycetyl (meth) acrylate, butoxychetil (meth) acrylate, pentachlorophenol (meth) acrylate, pentabromophenol (meth) acrylate, polyethylene glycol mono (meth) Examples thereof include compounds represented by acrylate, polypropylene glycol mono (meth) acrylate, borne (meth) acrylate, and methyltriethylene diglycol (meth) acrylate. Of these monofunctional monomers, isobornyl (meth) acrylate, lauryl (meth) acrylate, and phenoxychetyl (meth) acrylate are particularly preferred.
[0080] これらの単官能性モノマーの市販品としては、例えばァロニックス M— 101、 M— 1 02、 M— 111、 M— 113、 M— 117、 M— 152、 TO— 1210 (以上、東亞合成(株) 製)、 KAYARAD TC—110S、R—564 (以上、日本化薬 (株))、ビスコート 2311 HP、ビスコート 2000、ビスコート 2100、ビスコート 2150、ビスコート 8F、ビスコート 1 7F (以上、大阪有機化学工業 (株)製)等を挙げることができる。 [0080] Commercially available products of these monofunctional monomers include, for example, Alonics M-101, M-102, M-111, M-113, M-117, M-152, TO-1210 (above, Toagosei) KAYARAD TC-110S, R-564 (above, Nippon Kayaku Co., Ltd.), Biscote 2311 HP, Biscote 2000, Biscote 2100, Biscote 2150, Biscote 8F, Biscote 17F (above, Osaka Organic Chemical) Kogyo Co., Ltd.).
[0081] また、(メタ)アタリロイル基を 2個以上有する多官能性モノマーとしては、例えば、ェ チレングリコールジ (メタ)アタリレート、ジシクロペンテ-ルジ (メタ)アタリレート、トリエ チレングリコールジアタリレート、テトラエチレングリコールジ (メタ)アタリレート、トリシク 口デカンジィルジメチレンジ (メタ)アタリレート、トリス(2—ヒドロキシェチル)イソシァヌ レートジ (メタ)アタリレート、トリス(2—ヒドロキシェチル)イソシァヌレートトリ (メタ)ァク リレート、力プロラタトン変性トリス(2—ヒドロキシェチル)イソシァヌレートトリ(メタ)ァク リレート、トリメチロールプロパントリ(メタ)アタリレート、エチレンォキシド(以下「EO」と いう。)変性トリメチロールプロパントリ(メタ)アタリレート、プロピレンォキシド(以下「P o」という。)変性トリメチロールプロパントリ(メタ)アタリレート、トリプロピレングリコール ジ(メタ)アタリレート、ネオペンチルグリコールジ (メタ)アタリレート、ビスフエノール A ジグリシジルエーテルの両末端 (メタ)アクリル酸付加物、 1, 4—ブタンジオールジ (メ タ)アタリレート、 1, 6—へキサンジオールジ (メタ)アタリレート、ペンタエリスリトールト リ(メタ)アタリレート、ペンタエリスリトールテトラ (メタ)アタリレート、ポリエステルジ (メタ )アタリレート、ポリエチレングリコールジ (メタ)アタリレート、ジペンタエリスリトールへキ サ(メタ)アタリレート、ジペンタエリスリトールペンタ (メタ)アタリレート、ジペンタエリスリ トールテトラ (メタ)アタリレート、力プロラタトン変性ジペンタエリスリトールへキサ (メタ) アタリレート、力プロラタトン変性ジペンタエリスリトールペンタ (メタ)アタリレート、ジトリ メチロールプロパンテトラ(メタ)アタリレート、 EO変性ビスフエノール Aジ (メタ)アタリレ ート、 PO変性ビスフエノール Aジ (メタ)アタリレート、 EO変性水添ビスフエノール Aジ (メタ)アタリレート、 PO変性水添ビスフエノール Aジ (メタ)アタリレート、 EO変性ビスフ ェノール Fジ (メタ)アタリレート、フエノールノボラックポリグリシジルエーテルの(メタ) アタリレート等を例示することができる。 [0081] In addition, examples of the polyfunctional monomer having two or more (meth) atalyloyl groups include, for example, ethylene glycol di (meth) acrylate, dicyclopentadi (meth) acrylate, triethylene glycol dialate, Tetraethylene glycol di (meth) acrylate, trisic decandyldimethylene di (meth) acrylate, tris (2-hydroxyethyl) isocyanurate Di (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (Meth) acrylate, force prolatatatone-modified tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, ethylene oxide (hereinafter referred to as “EO”). ) Modified trimethylolpropane tri (meth) acrylate, Lopylene oxide (hereinafter referred to as “Po”) modified trimethylolpropane tri (meth) acrylate, tripropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, bisphenol A diglycidyl ether (Meth) acrylic acid adduct, 1, 4-butanediol di (meth) acrylate, 1, 6-hexanediol di (meth) acrylate, pentaerythritol tri (meth) acrylate, penta erythritol tetra ( (Meta) acrylate, polyester di (meth) acrylate, polyethylene glycol di (meth) acrylate, dipentaerythritol Sa (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol tetra (meth) acrylate, force prolatatone modified dipentaerythritol hexa (meth) acrylate, force prolatatone modified dipentaerythritol penta (meth) Atalylate, ditrimethylolpropane tetra (meth) acrylate, EO-modified bisphenol A di (meth) acrylate, PO-modified bisphenol A di (meth) acrylate, EO modified hydrogenated bisphenol A di (meth) attaly Examples thereof include rate, PO-modified hydrogenated bisphenol A di (meth) acrylate, EO-modified bisphenol F di (meth) acrylate, (meth) acrylate of phenol novolac polyglycidyl ether, and the like.
[0082] これらの多官能性モノマーの市販品としては、例えば、 SA1002 (以上、三菱化学( 株)製)、ビスコート 195、ビスコート 230、ビスコート 260、ビスコート 215、ビスコート 3 10、ビスコート 214HP、ビスコート 295、ビスコート 300、ビスコート 360、ビスコート G PT、ビスコート 400、ビスコート 540、ビスコート 3000、ビスコート 3700 (以上、大阪 有機化学工業 (株)製)、カャラッド R— 526、 HDDA、 NPGDA、 TPGDA、 MAND A、 R— 604、 R— 684、 PET— 30、 GPO— 303、 TMPTA、 THE— 330、 DPHA 、 DPHA— 2H、 DPHA— 2C、 DPHA— 21、 D— 310、 D— 330、 DPCA— 20、 D PCA— 30、 DPCA— 60、 DPCA— 120、 DN— 0075、 DN— 2475、 T— 1420、 T — 2020、 T— 2040、 TPA— 320、 TPA— 330、 RP— 1040、 RP— 2040、 R— 01 1、 R— 300、 R— 205 (以上、曰本ィ匕薬 (株)製)、ァロニックス M— 220、 M— 233、 M— 240、 M— 215、 M— 305、 M— 309、 M— 310、 M— 315、 M— 325、 M— 40 0、 M— 6200、 M— 6400 (以上、東亞合成(株)製)、ライトアタリレート BP— 4EA、 B P— 4PA、 BP— 2EA、 BP— 2PA、 DCP— A (以上、共栄社化学 (株)製)、ニューフ ロンティア BPE— 4、 BR-42M, GX—8345 (以上、第一工業製薬 (株)製)、 ASF — 400 (以上、新日鐡ィ匕学 (株)製)、リポキシ SP— 1506、 SP— 1507、 SP- 1509 、 VR- 77, SP— 4010、 SP— 4060 (以上、昭和高分子 (株)製)等を挙げることが できる。 [0082] Commercially available products of these polyfunctional monomers include, for example, SA1002 (manufactured by Mitsubishi Chemical Corporation), biscoat 195, biscoat 230, biscoat 260, biscoat 215, biscoat 310, biscoat 214HP, biscoat 295. , Biscoat 300, Biscoat 360, Biscoat G PT, Biscoat 400, Biscoat 540, Biscoat 3000, Biscoat 3700 (above, manufactured by Osaka Organic Chemical Industry Co., Ltd.), Carrad R-526, HDDA, NPGDA, TPGDA, MAND A, R — 604, R—684, PET—30, GPO—303, TMPTA, THE—330, DPHA, DPHA—2H, DPHA—2C, DPHA—21, D—310, D—330, DPCA—20, D PCA— 30, DPCA—60, DPCA—120, DN—0075, DN—2475, T—1420, T—2020, T—2040, TPA—320, TPA—330, RP—1040, RP—2040, R—01 1 , R—300, R—205 (above, manufactured by Enomoto Yakuyaku Co., Ltd.), Allonics M—220, M 233, M-240, M-215, M-305, M-309, M-310, M-315, M-325, M-400, M-6200, M-6400 (above, Toagosei Co., Ltd.) ), Light Atarylate BP—4EA, BP—4PA, BP—2EA, BP—2PA, DCP—A (from Kyoeisha Chemical Co., Ltd.), New Frontier BPE—4, BR-42M, GX—8345 ( Above, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), ASF-400 (above, manufactured by Nippon Steel Chemical Co., Ltd.), Lipoxy SP-1506, SP-1507, SP-1509, VR-77, SP-4010 SP-4060 (manufactured by Showa Polymer Co., Ltd.) and the like.
[0083] 尚、重合性基を有する化合物(D1)としては、これらのうち、分子内に 2個以上の (メ タ)アタリロイル基を有する化合物を含有することが好ましい。さらに、分子内に 3個以 上の(メタ)アタリロイル基を有する化合物が特に好まし 、。かかる 3個以上の (メタ)了 クリロイル基を有する化合物としては、上記に例示されたトリ (メタ)アタリレートイ匕合物 、テトラ (メタ)アタリレートイ匕合物、ペンタ (メタ)アタリレートイ匕合物、へキサ (メタ)アタリ レートイ匕合物等の中力も選択することができ、これらのうち、トリメチロールプロパントリ (メタ)アタリレート、 EO変性トリメチロールプロパントリ(メタ)アタリレート、ジペンタエリ スリトールへキサ(メタ)アタリレート、ジペンタエリスリトールペンタ(メタ)アタリレート、 ジトリメチロールプロパンテトラ (メタ)アタリレートが特に好ましい。上記の化合物は、 各々 1種単独で又は 2種以上組み合わせを用いることができる。 [0083] The compound (D1) having a polymerizable group preferably contains a compound having two or more (meth) attalyloyl groups in the molecule. Further, a compound having 3 or more (meth) attalyloyl groups in the molecule is particularly preferred. 3 or more (meta) finished Examples of the compound having a acryloyl group include the above-described tri (meth) ataretoy compounds, tetra (meth) atalertoy compounds, penta (meth) ataretoy compounds, hexa (meta ) Atarilate® compounds and other medium strengths can also be selected, and among these, trimethylolpropane tri (meth) acrylate, EO-modified trimethylolpropane tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate Particularly preferred are rate, dipentaerythritol penta (meth) acrylate, and ditrimethylolpropane tetra (meth) acrylate. Each of the above compounds may be used alone or in combination of two or more.
[0084] (2) 1個以上の (メタ)アタリロイル基を有する含フッ素 (メタ)アタリレートイ匕合物 [0084] (2) Fluorine-containing (meth) atareto toy compound having one or more (meth) attalyloyl groups
1個以上の (メタ)アタリロイル基を有する含フッ素 (メタ)アタリレートイ匕合物(D2)は、 硬化性榭脂組成物の屈折率を低下させるために用いられる。 The fluorine-containing (meth) ataretoy compound (D2) having one or more (meth) attalyloyl groups is used to lower the refractive index of the curable resin composition.
[0085] 化合物(D2)につ 、ては、 1個以上の (メタ)アタリロイル基を有する含フッ素 (メタ)ァ クリレートイ匕合物であれば特に制限されるものではない。このような例として、パーフ ルォロォクチルェチル(メタ)アタリレート、ォクタフルォロペンチル(メタ)アタリレート、 トリフルォロェチル (メタ)アタリレート、等の一種単独又は二種以上の組み合わせが 挙げられる。 [0085] The compound (D2) is not particularly limited as long as it is a fluorine-containing (meth) acrylate compound having one or more (meth) atalyloyl groups. For example, perfluorooctyl cetyl (meth) acrylate, octafluoropentyl (meth) acrylate, trifluoroethyl (meth) acrylate, etc., alone or in combination of two or more Is mentioned.
[0086] さらに 2個以上の水酸基を有するフッ素アルコールを (メタ)アクリル酸で変性したィ匕 合物も用いることができる。ここで 2個以上の水酸基を有するフッ素アルコールとは、 具体的に ίま 2, 2, 3, 3, 4, 4, 5, 5—才クタフノレ才ロ一 1, 6—へキサンジ才ーノレ、 3, 3, 4, 4, 5, 5, 6, 6—ォクタフルォロオクタン— 1, 8—ジオール等力挙げられる。こ れらの多官能フッ素アルコールを酸クロライド法や酸触媒による脱水縮合法、相間移 動触媒法等の一般的エステルイ匕法によって (メタ)アタリロイル基を有する多官能フッ 素モノマーを得ることができる。また、末端アクリルのフッ素オリゴマー(サートマ一社 製、 CN4000)等を用いることもできる。これらの多官能フッ素 (メタ)アタリレート類は 化合物(D2)として用いることができ、低屈折率層の屈折率低減や強度改善を図るこ とがでさる。 Further, a compound obtained by modifying a fluorine alcohol having two or more hydroxyl groups with (meth) acrylic acid can also be used. Here, the fluoroalcohol having two or more hydroxyl groups specifically refers to ί or 2, 2, 3, 3, 4, 4, 5, 5—one-year-old Kutafunore, one, six-hexane-old, three, , 3, 4, 4, 5, 5, 6, 6-octafluorooctane-1,8-diol. These polyfunctional fluoroalcohols can be obtained by a general esterification method such as an acid chloride method, an acid-catalyzed dehydration condensation method, or a phase transfer catalyst method, to obtain a polyfunctional fluorine monomer having a (meth) atalyloyl group. . Further, a terminal acrylic fluorine oligomer (Cartoma Co., Ltd., CN4000) can also be used. These polyfunctional fluorine (meth) acrylates can be used as the compound (D2), and can reduce the refractive index and improve the strength of the low refractive index layer.
[0087] 本発明の硬化性榭脂組成物中における(D)成分の含有量については、(Α)成分 及び (Β)成分の層分離を妨げな 、範囲であれば特に制限されるものではな 、が、有 機溶剤を除く組成物全量 100質量%に対して、通常 0〜30質量%である。添加量が 30質量%を超えると、成分 (A)及び (B)の分離性が損なわれ、硬化塗膜の反射率 が高くなり、十分な反射防止効果が得られない場合があるためである。 [0087] The content of the component (D) in the curable resin composition of the present invention is not particularly limited as long as it does not prevent layer separation of the components (i) and (ii). However, it is usually 0 to 30% by mass with respect to 100% by mass of the total composition excluding the organic solvent. Addition amount If it exceeds 30% by mass, the separability of components (A) and (B) will be impaired, the reflectance of the cured coating film will be high, and sufficient antireflection effect may not be obtained.
[0088] (E)シリカ粒子 [0088] (E) Silica particles
本発明の硬化性榭脂組成物には、シリカを主成分とする粒子を配合することができ る。このシリカ粒子は、硬化膜の硬度を高め耐擦傷性を改良するために添加する。 シリカを主成分とする粒子としては、公知のものを使用することができ、また、その形 状も、球状であれば通常のコロイダルシリカに限らず中空粒子、多孔質粒子、コア 'シ エル型粒子等であっても構わない。また、球状に限らず、不定形の粒子であってもよ い。また、粒径は l〜200nmであることが好ましぐさらに好ましくは l〜100nmであ る。粒径が 200nm以上となると硬化塗膜の透明性が損なわれる場合がある。さらに、 シリカ粒子 (E)としては、固形分が 10〜40質量%のコロイダルシリカが好ましい。 In the curable resin composition of the present invention, particles containing silica as a main component can be blended. The silica particles are added to increase the hardness of the cured film and improve the scratch resistance. As the particles mainly composed of silica, known particles can be used, and if the shape is spherical, the particles are not limited to ordinary colloidal silica but are hollow particles, porous particles, and core-shell type. It may be a particle or the like. Moreover, it is not limited to a spherical shape, and may be an irregularly shaped particle. The particle size is preferably 1 to 200 nm, more preferably 1 to 100 nm. When the particle size is 200 nm or more, the transparency of the cured coating film may be impaired. Further, the silica particles (E) are preferably colloidal silica having a solid content of 10 to 40% by mass.
[0089] また、分散媒は、水ある!/、は有機溶媒が好ま U、。有機溶媒としては、メタノール、 イソプロピルアルコール、エチレングリコーノレ、ブタノール、エチレングリコーノレモノプ 口ピルエーテル等のアルコール類;メチルェチルケトン、メチルイソブチルケトン等の ケトン類;トルエン、キシレン等の芳香族炭化水素類;ジメチルホルムアミド、ジメチル ァセトアミド、 N メチルピロリドン等のアミド類;酢酸ェチル、酢酸ブチル、 γーブチ 口ラタトン等のエステル類;テトラヒドロフラン、 1, 4 ジォキサン等のエーテル類等の 有機溶剤を挙げることができ、これらの中で、アルコール類及びケトン類が好ましい。 これら有機溶剤は、単独で、又は 2種以上混合して分散媒として使用することができ る。 [0089] The dispersion medium is water! /, And an organic solvent is preferred. Examples of the organic solvent include alcohols such as methanol, isopropyl alcohol, ethylene glycolate, butanol, ethylene glycol monopolypropyl ether; ketones such as methyl ethyl ketone and methyl isobutyl ketone; aromatic carbonization such as toluene and xylene. Hydrogens; Amides such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone; Esters such as ethyl acetate, butyl acetate, γ-butalate ratatones; Organic solvents such as ethers such as tetrahydrofuran and 1,4 dioxane Of these, alcohols and ketones are preferred. These organic solvents can be used alone or in admixture of two or more as a dispersion medium.
[0090] シリカを主成分とする粒子の市販品としては、例えば、コロイダルシリカとして、日産 化学工業 (株)製 商品名:メタノールシリカゾル、 IPA—ST、 MEK—ST、 MEK-S T— S、 ΜΕΚ— ST— L、 IPA— ZL、 NBA— ST、 XBA— ST、 DMAC— ST、 ST— UPゝ ST— OUPゝ ST— 20、 ST— 40、 ST— C、 ST— N、 ST— 0、 ST— 50、 ST— OL等を挙げることができる。 [0090] Commercially available particles of silica as a main component include, for example, colloidal silica, manufactured by Nissan Chemical Industries, Ltd., trade names: methanol silica sol, IPA-ST, MEK-ST, MEK-S T-S, ΜΕΚ— ST— L, IPA— ZL, NBA— ST, XBA— ST, DMAC— ST, ST— UP ゝ ST— OUP ゝ ST— 20, ST— 40, ST— C, ST— N, ST— 0, ST-50, ST-OL, etc. can be mentioned.
[0091] また、コロイダルシリカ表面に化学修飾等の表面処理を行ったものを使用すること ができ、例えば分子中に 1以上のアルキル基を有する加水分解性ケィ素化合物又は その加水分解物を含有するもの等を反応させることができる。このような加水分解性 ケィ素化合物としては、トリメチルメトキシシラン、トリプチルメトキシシラン、ジメチルジ メトキシシラン、ジブチノレジメトキシシラン、メチルトリメトキシシラン、ブチノレトリメトキシ シラン、ォクチルトリメトキシシラン、ドデシルトリメトキシシラン、 1, 1, 1ートリメトキシ一 2, 2, 2 トリメチル一ジシラン、へキサメチル一 1, 3 ジシロキサン、 1, 1, 1ートリメ トキシー 3, 3, 3 トリメチルー 1, 3 ジシロキサン、 α—トリメチルシリル ω—ジメ チルメトキシシリル—ポリジメチルシロキサン、 (X—トリメチルシリル— ω—トリメトキシ シリルーポリジメチルシロキサンへキサメチルー 1, 3 ジシラザン等を挙げることがで きる。また、分子中に 1以上の反応性基を有する加水分解性ケィ素化合物を使用す ることもできる。分子中に 1以上の反応性基を有する加水分解性ケィ素化合物は、例 えば反応性基として ΝΗ基を有するものとして、尿素プロピルトリメトキシシラン、 Ν— [0091] Further, the surface of the colloidal silica that has been subjected to a surface treatment such as chemical modification can be used. For example, it contains a hydrolyzable silicon compound having one or more alkyl groups in the molecule or a hydrolyzate thereof. Can be reacted. Such hydrolyzable The key compounds include trimethylmethoxysilane, tryptylmethoxysilane, dimethyldimethoxysilane, dibutinoresimethoxymethoxysilane, methyltrimethoxysilane, butinoretrimethoxysilane, octyltrimethoxysilane, dodecyltrimethoxysilane, 1, 1, 1-trimethoxy-1,2,2,2 trimethylmonodisilane, hexamethyl-1,3 disiloxane, 1,1,1-trimethoxy 3,3,3 trimethyl-1,3 disiloxane, α-trimethylsilyl ω-dimethylmethoxysilyl— Examples include polydimethylsiloxane, (X-trimethylsilyl-ω-trimethoxysilyl-polydimethylsiloxane hexamethyl-1,3 disilazane, etc. In addition, hydrolyzable silicon compounds having one or more reactive groups in the molecule. You can also use 1 in the molecule. Hydrolyzable Kei-containing compound having a reactive group of the above, as having a ΝΗ group as the reactive group In example embodiment, urea propyltrimethoxysilane, Nyu-
2 2
(2 アミノエチル) 3—ァミノプロピルトリメトキシシラン等、 ΟΗ基を有するものとして 、ビス(2 ヒドロキシェチル) 3アミノトリプロピルメトキシシラン等、イソシァネート基 を有するものとして 3—イソシァネートプロピルトリメトキシシラン等、チオシァネート基 を有するものとして 3—チオシァネートプロピルトリメトキシシラン等、エポキシ基を有 するものとして(3—グリシドキシプロピル)トリメトキシシラン、 2— (3, 4—エポキシシク 口へキシル)ェチルトリメトキシシラン等、チオール基を有するものとして、 3—メルカプ トプロピルトリメトキシシラン等を挙げることができる。好ましい化合物として、 3—メルカ プトプロピルトリメトキシシランを挙げることができる。 (2 aminoethyl) 3-aminopropyltrimethoxysilane and the like having a ΟΗ group, bis (2 hydroxyethyl) 3aminotripropylmethoxysilane and the like having an isocyanate group, 3-isocyanate propyltrimethyl Methoxysilane, etc., those with thiocyanate groups, 3-thiocyanatepropyltrimethoxysilane, etc., those with epoxy groups (3-glycidoxypropyl) trimethoxysilane, 2- (3, 4-epoxy compounds) Examples of those having a thiol group such as (xyl) ethyltrimethoxysilane include 3-mercaptopropyltrimethoxysilane. A preferred compound is 3-mercaptopropyltrimethoxysilane.
[0092] シリカを主成分とする粒子 (Ε)は、(メタ)アタリロイル基を有する有機化合物(以下、 「特定有機化合物(S)」と 、うことがある。 )によって表面処理がなされたものであるこ とが好ましい。力かる表面処理により、 UV硬化系アクリルモノマーと共架橋化すること ができ、耐擦傷性が向上する。 [0092] The particles (主 成分) containing silica as the main component are those that have been surface-treated with an organic compound having a (meth) atallyloyl group (hereinafter sometimes referred to as "specific organic compound (S)"). It is preferable that Powerful surface treatment enables co-crosslinking with UV curable acrylic monomers, improving scratch resistance.
[0093] (2)特定有機化合物 (S) [0093] (2) Specific organic compound (S)
本発明に用いられる特定有機化合物は、分子内に (メタ)アタリロイル基を有する重 合性の化合物である。この化合物は、分子内に、さらに下記式(14)に示す基を含む 化合物であること及び分子内にシラノール基を有する化合物又は加水分解によって シラノール基を生成する化合物であることが好ましい。 The specific organic compound used in the present invention is a polymerizable compound having a (meth) ataryloyl group in the molecule. This compound is preferably a compound further containing a group represented by the following formula (14) in the molecule, a compound having a silanol group in the molecule, or a compound that generates a silanol group by hydrolysis.
[0094] [化 32] — U-C-N—— (14) [0094] [Chemical 32] — UCN—— (14)
II II
V V
[式(14)中、 Xは NH、 0 (酸素原子)又は S (ィォゥ原子)を示し、 Yは O又は Sを示す o ] [In the formula (14), X represents NH, 0 (oxygen atom) or S (ion atom), Y represents O or S o)
[0095] (i)重合性基 [0095] (i) Polymerizable group
特定有機化合物に含まれる重合性不飽和基はアタリロイル基又はメタクリロイル基 である。 The polymerizable unsaturated group contained in the specific organic compound is an allyloyl group or a methacryloyl group.
この重合性基は、活性ラジカル種により付加重合をする構成単位である。 This polymerizable group is a structural unit that undergoes addition polymerization with an active radical species.
[0096] (ii)式(14)に示す基 [0096] (ii) a group represented by formula (14)
特定有機化合物は、分子内に前記式(14)に示す基をさらに含むものであることが 好ましい。前記式 (m)に示す基 [― X— C (=Y)— NH— ]は、具体的には、 [― 0— C ( = 0)— NH— ]、 [一 O— C ( = S)— NH— ]、 [一 S— C ( = 0)— NH— ]、 [一 NH 一 C ( = 0)— NH— ]、 [一 NH— C ( = S)— NH— ]、及び [一 S— C ( = S)— NH— ] の 6種である。これらの基は、 1種単独で又は 2種以上を組み合わせて用いることがで きる。中でも、熱安定性の観点から、 [― O— C ( = 0)— NH— ]基と、 [― O— C ( = S )― NH— ]基及び [― S— C ( = 0)—NH— ]基の少なくとも 1とを併用することが好ま しい。 The specific organic compound preferably further includes a group represented by the formula (14) in the molecule. Specifically, the group [—X—C (= Y) —NH—] represented by the above formula (m) specifically includes [—0—C (= 0) —NH—], [one O—C (= S ) —NH—], [One S—C (= 0) —NH—], [One NH One C (= 0) —NH—], [One NH—C (= S) —NH—], and [ One S—C (= S) —NH—]. These groups can be used alone or in combination of two or more. Among these, from the viewpoint of thermal stability, the [—O—C (= 0) —NH—] group, the [—O—C (= S) —NH—] group, and the [—S—C (= 0) — It is preferable to use in combination with at least one of the NH—] groups.
前記式(14)に示す基 [― X— C (=Y)— NH— ]は、分子間において水素結合に よる適度の凝集力を発生させ、硬化物にした場合、優れた機械的強度、基材との密 着性及び耐熱性等の特性を付与せしめるものと考えられる。 The group [—X—C (= Y) —NH—] represented by the formula (14) generates an appropriate cohesive force due to hydrogen bonding between molecules, and has excellent mechanical strength when cured. It is thought to impart properties such as adhesion to the substrate and heat resistance.
[0097] (iii)シラノール基又は加水分解によってシラノール基を生成する基 (Iii) a silanol group or a group that generates a silanol group by hydrolysis
特定有機化合物は、分子内にシラノール基を有する化合物(以下、「シラノール基 含有化合物」 t 、うことがある)又は加水分解によってシラノール基を生成する化合物 (以下、「シラノール基生成化合物」ということがある)であることが好ましい。このような シラノール基生成化合物としては、ケィ素原子上にアルコキシ基、ァリールォキシ基、 ァセトキシ基、アミノ基、ハロゲン原子等を有する化合物を挙げることができる力 ケィ 素原子上にアルコキシ基又はァリールォキシ基を含む化合物、即ち、アルコキシシリ ル基含有ィ匕合物又はァリールォキシシリル基含有ィ匕合物が好ましい。 シラノール基又はシラノール基生成化合物のシラノール基生成部位は、縮合反応 又は加水分解に続 、て生じる縮合反応によって、シリカ粒子と結合する構成単位で ある。 The specific organic compound is a compound having a silanol group in the molecule (hereinafter referred to as “silanol group-containing compound” t) or a compound that generates a silanol group by hydrolysis (hereinafter referred to as “silanol group-generating compound”). Is preferred). Examples of such a silanol group-generating compound include compounds having an alkoxy group, an aryloxy group, a acetoxy group, an amino group, a halogen atom, etc. on the silicon atom. An alkoxy group or an aryloxy group is formed on the silicon atom. A compound containing the compound, that is, an alkoxysilyl group-containing compound or an aryloxysilyl group-containing compound is preferable. The silanol group-generating site of the silanol group or the silanol group-generating compound is a structural unit that binds to the silica particles by a condensation reaction or a condensation reaction that occurs after hydrolysis.
[0098] (iv)好ましい態様 [Iv] Preferred embodiment
特定有機化合物(S)の好ましい具体例としては、例えば、下記式(19)に示す化合 物を挙げることができる。 Preferable specific examples of the specific organic compound (S) include, for example, a compound represented by the following formula (19).
[0099] [化 33] [0099] [Chemical 33]
(OR25)r (OR 25 ) r
R26 3.r-Si― R27-S― C― N― R28-N― C― O― R29— (-7、 (19) . R 26 3 r -Si- R 27 -S- C- N- R 28 -N- C- O- R29- (- 7, (19)
I I II V I I II V
0 0 0 0
[0100] R25、 R26は、同一でも異なっていてもよぐ水素原子又は炭素数 1〜8のアルキル基 若しくはァリール基であり、 r及び sはそれぞれ独立して、 1、 2又は 3の数を示す。 [0100] R 25 and R 26 are the same or different hydrogen atom, or an alkyl group or aryl group having 1 to 8 carbon atoms, and r and s are each independently 1, 2 or 3 Indicates a number.
R25、 R26の例として、メチル、ェチル、プロピル、ブチル、ォクチル、フエ-ル、キシリ ル基等を挙げることができる。 Examples of R 25 and R 26 include methyl, ethyl, propyl, butyl, octyl, phenol, xylyl group and the like.
[0101] [ (R250) R26 Si— ]で示される基としては、例えば、トリメトキシシリル基、トリェトキ r 3-r [0101] Examples of the group represented by [(R 25 0) R 26 Si—] include, for example, a trimethoxysilyl group, a triethoxy r 3-r
シシリル基、トリフエノキシシリル基、メチルジメトキシシリル基、ジメチルメトキシシリル 基等を挙げることができる。このような基のうち、トリメトキシシリル基又はトリエトキシシ リル基等が好ましい。 Examples thereof include a silyl group, a triphenoxysilyl group, a methyldimethoxysilyl group, and a dimethylmethoxysilyl group. Of these groups, a trimethoxysilyl group or a triethoxysilyl group is preferable.
[0102] R27は炭素数 1〜12の脂肪族又は芳香族構造を有する 2価の有機基であり、鎖状、 分岐状又は環状の構造を含んでいてもよい。そのような有機基としては例えば、メチ レン、エチレン、プロピレン、ブチレン、へキサメチレン、シクロへキシレン、フエ二レン 、キシリレン、ドデカメチレン等を挙げることができる。これらのうち好ましい例は、メチ レン、プロピレン、シクロへキシレン、フエ二レン等である。 [0102] R 27 is a divalent organic group having an aliphatic or aromatic structure having 1 to 12 carbon atoms, linear, it may contain a branched or cyclic structure. Examples of such an organic group include methylene, ethylene, propylene, butylene, hexamethylene, cyclohexylene, phenylene, xylylene, and dodecamethylene. Among these, preferred examples are methylene, propylene, cyclohexylene, and phenylene.
[0103] また、 R28は 2価の有機基であり、通常、分子量 14から 1万、好ましくは、分子量 76 から 500の 2価の有機基の中力も選ばれる。例えば、へキサメチレン、オタタメチレン 、ドデカメチレン等の鎖状ポリアルキレン基;シクロへキシレン、ノルボル-レン等の脂 環式又は多環式の 2価の有機基;フエ-レン、ナフチレン、ビフエ-レン、ポリフエ-レ ン等の 2価の芳香族基;及びこれらのアルキル基置換体、ァリール基置換体を挙げる ことができる。また、これら 2価の有機基は炭素及び水素原子以外の元素を含む原子 団を含んでいてもよぐポリエーテル結合、ポリエステル結合、ポリアミド結合、ポリ力 ーボネート結合、さらには前記式(14)に示す基を含むこともできる。 [0103] R 28 is a divalent organic group, and a medium force of a divalent organic group having a molecular weight of 14 to 10,000, preferably a molecular weight of 76 to 500 is also selected. For example, chain polyalkylene groups such as hexamethylene, otatamethylene, dodecamethylene, etc .; alicyclic or polycyclic divalent organic groups such as cyclohexylene, norvolylene, etc .; phenylene, naphthylene, biphenylene, Polyphere And divalent aromatic groups such as amines; and these alkyl group-substituted and aryl-substituted groups. In addition, these divalent organic groups may include a polyether bond, a polyester bond, a polyamide bond, a polycarbonate bond, which may contain an atomic group containing an element other than carbon and hydrogen atoms, and further, in the above formula (14). Indicating groups can also be included.
[0104] R29は(s+ 1)価の有機基であり、好ましくは鎖状、分岐状又は環状の飽和炭化水素 基、不飽和炭化水素基の中から選ばれる。 R 29 is a (s + 1) -valent organic group, preferably selected from a chain, branched or cyclic saturated hydrocarbon group and unsaturated hydrocarbon group.
[0105] Zは活性ラジカル種の存在下、分子間架橋反応をする重合性不飽和基を分子中に 有する 1価の有機基を示す。例えば、アタリロイル (ォキシ)基、メタアタリロイル (ォキ シ)基、ビュル (ォキシ)基、プロべ-ル (ォキシ)基、ブタジェ-ル (ォキシ)基、スチリ ル (ォキシ)基、ェチュル (ォキシ)基、シンナモイル (ォキシ)基、マレエート基、アタリ ルアミド基、メタアクリルアミド基等を挙げることができる。これらの中でアタリロイル (ォ キシ)基及びメタアタリロイル (ォキシ)基が好ましい。また、 bは好ましくは 1〜20の正 の整数であり、さらに好ましくは 1〜10、特に好ましくは 1〜5である。 [0105] Z represents a monovalent organic group having a polymerizable unsaturated group in the molecule that undergoes an intermolecular crosslinking reaction in the presence of an active radical species. For example, ataryloyl (oxy) group, meta-atallyloyl (oxy) group, bur (oxy) group, probe (oxy) group, butagel (oxy) group, styryl (oxy) group, ethur ( Oxy) group, cinnamoyl (oxy) group, maleate group, allylamido group, methacrylamide group and the like. Of these, an allyloyl (oxy) group and a methacryloyl (oxy) group are preferable. Further, b is preferably a positive integer of 1 to 20, more preferably 1 to 10, particularly preferably 1 to 5.
[0106] 本発明で用いられる特定有機化合物の合成は、例えば、特開平 9— 100111号公 報に記載された方法を用いることができる。即ち、(ィ)メルカプトアルコキシシランと、 ポリイソシァネート化合物と、活性水素基含有重合性不飽和化合物との付加反応に より行うことができる。また、(口)分子中にアルコキシシリル基及びイソシァネート基を 有する化合物と、活性水素含有重合性不飽和化合物との直接的反応により行うこと ができる。さらに、(ハ)分子中に重合性不飽和基及びイソシァネート基を有する化合 物と、メルカプトアルコキシシラン又はアミノシランとの付加反応により直接合成するこ とちでさる。 [0106] For the synthesis of the specific organic compound used in the present invention, for example, a method described in JP-A-9-100111 can be used. That is, (i) it can be carried out by addition reaction of mercaptoalkoxysilane, polyisocyanate compound, and active hydrogen group-containing polymerizable unsaturated compound. Alternatively, the reaction can be carried out by a direct reaction between a compound having an alkoxysilyl group and an isocyanate group in the molecule and an active hydrogen-containing polymerizable unsaturated compound. Furthermore, (c) it can be synthesized directly by addition reaction of a compound having a polymerizable unsaturated group and isocyanate group in the molecule with mercaptoalkoxysilane or aminosilane.
[0107] 前記式(19)に示すィ匕合物を合成するためには、これらの方法のうち (ィ)が好適に 用いられる。より詳細には、例えば、 [0107] Of these methods, (i) is preferably used for synthesizing the compound represented by the formula (19). More specifically, for example,
(a)法;まずメルカプトアルコキシシランとポリイソシァネートイ匕合物とを反応させること で、分子中にアルコキシシリル基、 [ S— C ( = 0)— NH ]基及びイソシァネート 基を含む中間体を形成し、次に中間体中に残存するイソシァネートに対して活性水 素含有重合性不飽和化合物を反応させて、この不飽和化合物を [ O c( = o) - NH ]基を介して結合させる方法、 (b)法;まずポリイソシァネート化合物と活性水素含有重合性不飽和化合物とを反応 させることで分子中に重合性不飽和基、 [— 0— C ( = 0)— NH ]基、及びイソシァ ネート基を含む中間体を形成し、これにメルカプトアルコキシシランを反応させてこの メルカプトアルコキシシランを [ S— C ( = 0)— NH ]基を介して結合させる方法、 等を挙げることができる。さらに両者の中では、マイケル付加反応による重合性不飽 和基の減少がな 、点で (a)法が好ま 、。 Method (a): First, by reacting a mercaptoalkoxysilane with a polyisocyanate compound, an intermediate containing an alkoxysilyl group, [S—C (= 0) —NH] group and an isocyanate group in the molecule. And then reacting the isocyanate remaining in the intermediate with an active hydrogen-containing polymerizable unsaturated compound, the unsaturated compound is converted via the [Oc (= o) -NH] group. How to combine, Method (b): First, a polyisocyanate compound and an active hydrogen-containing polymerizable unsaturated compound are reacted to form a polymerizable unsaturated group, a [—0—C (= 0) —NH] group in the molecule, and Examples include a method of forming an intermediate containing an isocyanate group, reacting this with a mercaptoalkoxysilane, and bonding the mercaptoalkoxysilane via an [S—C (= 0) —NH] group. . Furthermore, among them, the method (a) is preferred in that the polymerizable unsaturated group is not reduced by the Michael addition reaction.
[0108] 前記式(19)に示す化合物の合成において、イソシァネート基との反応により [—S [0108] In the synthesis of the compound represented by the formula (19), by reaction with an isocyanate group, [—S
-C ( = 0) NH ]基を形成することができるアルコキシシランの例としては、アル コキシシリル基とメルカプト基を分子中にそれぞれ 1個以上有する化合物を挙げるこ とができる。このようなメルカプトアルコキシシランとしては、例えば、メルカプトプロピ ルトリメトキシシラン、メルカプトプロピルトリエトキシシラン、メルカプトプロピルメチルジ エトキシシラン、メルカプトプロピルジメトキシメチルシラン、メルカプトプロピルメトキシ ジメチルシラン、メルカプトプロピルトリフエノキシシシラン、メルカプトプロピルトリブト キシシシラン等を挙げることができる。これらの中では、メルカプトプロピルトリメトキシ シラン、メルカプトプロピルトリエトキシシランが好ましい。また、ァミノ置換アルコキシ シランとエポキシ基置換メルカプタンとの付カ卩生成物、エポキシシランと α , ω—ジメ ルカプトイ匕合物との付加生成物を利用することもできる。 As an example of an alkoxysilane capable of forming a —C (= 0) NH] group, a compound having at least one alkoxysilyl group and one mercapto group in the molecule can be given. Examples of such mercaptoalkoxysilanes include mercaptopropyltrimethoxysilane, mercaptopropyltriethoxysilane, mercaptopropylmethyldiethoxysilane, mercaptopropyldimethoxymethylsilane, mercaptopropylmethoxydimethylsilane, mercaptopropyltriphenoxysilane, mercapto And propyltributoxysilane. Among these, mercaptopropyltrimethoxysilane and mercaptopropyltriethoxysilane are preferable. Further, an addition product of an amino-substituted alkoxysilane and an epoxy group-substituted mercaptan, or an addition product of an epoxysilane and an α, ω -dimethylcaptoy compound can also be used.
[0109] 特定有機化合物を合成する際に用いられるポリイソシァネートイ匕合物としては鎖状 飽和炭化水素、環状飽和炭化水素、芳香族炭化水素で構成されるポリイソシァネー ト化合物の中力 選ぶことができる。 [0109] The polyisocyanate compound used for synthesizing a specific organic compound should be selected from the polyisocyanate compounds composed of chain saturated hydrocarbons, cyclic saturated hydrocarbons, and aromatic hydrocarbons. Can do.
[0110] このようなポリイソシァネートイ匕合物の例としては、例えば、 2, 4 トリレンジイソシァ ネート、 2, 6 トリレンジイソシァネート、 1, 3 キシリレンジイソシァネート、 1, 4ーキ シリレンジイソシァネート、 1, 5 ナフタレンジイソシァネート、 m—フエ二レンジイソシ ァネート、 ρ—フエ-レンジイソシァネート、 3, 3,一ジメチルー 4, 4,ージフエ-ルメタ ンジイソシァネート、 4, 4'ージフエ-ルメタンジイソシァネート、 3, 3,ージメチルフエ 二レンジイソシァネート、 4, 4'ービフエ-レンジイソシァネート、 1, 6 へキサンジイソ シァネート、イソホロンジイソシァネート、メチレンビス(4ーシクロへキシノレイソシァネア 一ト)、 2, 2, 4 トリメチルへキサメチレンジイソシァネート、ビス(2—イソシァネートェ チル)フマレート、 6—イソプロピル一 1, 3 フエ-ルジイソシァネート、 4 ジフエ-ル プロパンジイソシァネート、リジンジイソシァネート、水添ジフエ-ルメタンジイソシァネ ート、 1, 3 ビス(イソシァネートメチル)シクロへキサン、テトラメチルキシリレンジイソ シァネート、 2, 5 (又は 2, 6)—ビス(イソシァネートメチル)ビシクロ [2. 2. 1]ヘプタン 等を挙げることができる。これらの中で、 2, 4 トリレンジイソシァネート、イソホロンジ イソシァネート、キシリレンジイソシァネート、メチレンビス(4ーシクロへキシノレイソシァ ネアート)、 1, 3 ビス (イソシァネートメチル)シクロへキサン等が好ましい。これらは 1種単独で又は 2種以上を組み合わせて用いることができる。 [0110] Examples of such polyisocyanate compounds include, for example, 2, 4 tolylene diisocyanate, 2, 6 tolylene diisocyanate, 1, 3 xylylene diisocyanate, 1, 4-kisylylene diisocyanate, 1,5 naphthalene diisocyanate, m-phenylene diisocyanate, ρ-ferylene diisocyanate, 3, 3, 1 dimethyl-4, 4, diphenylmethane diisocyanate 4,4'-diphenylmethane diisocyanate, 3,3, -dimethylphenol di-diisocyanate, 4,4'-biphenyl-diisocyanate, 1,6 hexanediisocyanate, isophorone diisocyanate, Methylene bis (4-cyclohexylenoisocyanate), 2, 2, 4 trimethylhexamethylene diisocyanate, bis (2-isocyanate) Chill) fumarate, 6-isopropyl-1,3 diisocyanate, 4 diphenyl propane diisocyanate, lysine diisocyanate, hydrogenated diphenol methane diisocyanate, 1, 3 Bis (isocyanatemethyl) cyclohexane, tetramethylxylylene diisocyanate, 2,5 (or 2,6) -bis (isocyanatemethyl) bicyclo [2.2.1] heptane, etc. . Among these, 2,4 tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, methylene bis (4-cyclohexylenoisocyanate), 1,3 bis (isocyanate methyl) cyclohexane and the like are preferable. These can be used alone or in combination of two or more.
[0111] 特定有機化合物の合成において、前記ポリイソシァネートイ匕合物と付加反応により [0111] In the synthesis of the specific organic compound, by addition reaction with the polyisocyanate compound.
[一 O C ( = 0)— NH—]基を介し結合できる活性水素含有重合性不飽和化合物 の例としては、分子内にイソシァネート基との付加反応により [— 0— C ( = 0)— NH ]基を形成できる活性水素原子を 1個以上有しかつ重合性不飽和基を 1個以上含 む化合物を挙げることができる。 As an example of an active hydrogen-containing polymerizable unsaturated compound that can be bonded via a [one OC (= 0) —NH—] group, an addition reaction with an isocyanate group in the molecule [—0—C (= 0) —NH And compounds having at least one active hydrogen atom capable of forming a group and at least one polymerizable unsaturated group.
[0112] これらの活性水素含有重合性不飽和化合物としては、例えば、 2 ヒドロキシェチ ル (メタ)アタリレート、 2—ヒドロキシプロピル (メタ)アタリレート、 2—ヒドロキシブチル( メタ)アタリレート、 2 ヒドロキシ一 3 フエ-ルォキシプロピル (メタ)アタリレート、 1, 4 ブタンジオールモノ(メタ)アタリレート、 2 ヒドロキシアルキル (メタ)アタリロイルフ ォスフェート、 4 ヒドロキシシクロへキシル (メタ)アタリレート、 1, 6 へキサンジォー ルモノ (メタ)アタリレート、ネオペンチルグリコールモノ(メタ)アタリレート、トリメチロー ルプロパンジ (メタ)アタリレート、トリメチロールエタンジ (メタ)アタリレート、ペンタエリ スリトールトリ(メタ)アタリレート、ジペンタエリスルトールペンタ (メタ)アタリレート等を 挙げることができる。また、アルキルグリシジルエーテル、ァリルグリシジルエーテル、 グリシジル (メタ)アタリレート等のグリシジル基含有ィ匕合物と、(メタ)アクリル酸との付 加反応により得られる化合物を用いることができる。これらの化合物の中では、 2—ヒ ドロキシェチル (メタ)アタリレート、 2—ヒドロキシプロピル (メタ)アタリレート、ペンタエ リスリトールトリ(メタ)アタリレート等が好まし 、。 [0112] These active hydrogen-containing polymerizable unsaturated compounds include, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2 hydroxy mono 3 Phenyloxypropyl (meth) acrylate, 1, 4 Butanediol mono (meth) acrylate, 2 Hydroxyalkyl (meth) attaroyl phosphate, 4 Hydroxy cyclohexyl (meth) acrylate, 1, 6 hexanediol mono (meta ) Atarylate, neopentyl glycol mono (meth) acrylate, trimethylol propanedi (meth) acrylate, trimethylolethane di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) ate relay And the like can be given. In addition, a compound obtained by addition reaction of a glycidyl group-containing compound such as alkyl glycidyl ether, allyl glycidyl ether, glycidyl (meth) acrylate, and (meth) acrylic acid can be used. Among these compounds, 2-hydroxyxetyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, pentaerythritol tri (meth) acrylate and the like are preferable.
これらの化合物は 1種単独で又は 2種以上の混合物として用いることができる。 These compounds can be used alone or as a mixture of two or more.
[0113] (3)特定有機化合物によるシリカを主成分とする粒子 (以下、粒子ともいう。)の表面 処理方法 [0113] (3) Surface of particles mainly composed of silica by a specific organic compound (hereinafter also referred to as particles) Processing method
特定有機化合物による粒子の表面処理方法としては特に制限はないが、特定有機 化合物と粒子とを混合し、加熱、攪拌処理することにより製造することも可能である。 尚、特定有機化合物が有するシラノール基生成部位と、粒子とを効率よく結合させる ため、反応は水の存在下で行われることが好ましい。ただし、特定有機化合物がシラ ノール基を有している場合は、水はなくてもよい。従って、粒子及び特定有機化合物 を少なくとも混合する操作を含む方法により表面処理できる。 The surface treatment method of the particles with the specific organic compound is not particularly limited, but it can also be produced by mixing the specific organic compound and particles, heating and stirring. The reaction is preferably carried out in the presence of water in order to efficiently combine the silanol group-generating site of the specific organic compound with the particles. However, when the specific organic compound has a silanol group, there is no need for water. Therefore, the surface treatment can be performed by a method including an operation of mixing at least the particles and the specific organic compound.
[0114] 粒子と特定有機化合物の反応量は、粒子及び特定有機化合物の合計を 100質量 %として、好ましくは 0. 01質量%以上であり、さらに好ましくは 0. 1質量%以上、特 に好ましくは 1質量%以上である。 0. 01質量%未満であると、組成物中における粒 子の分散性が十分でなぐ得られる硬化物の透明性、耐擦傷性が十分でなくなる場 合がある。 [0114] The reaction amount of the particles and the specific organic compound is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, particularly preferably, with the total of the particles and the specific organic compound being 100% by mass. Is 1% by mass or more. If the content is less than 0.01% by mass, the transparency and scratch resistance of the resulting cured product may be insufficient due to insufficient dispersibility of the particles in the composition.
[0115] 以下、特定有機化合物として、前記式(19)に示すアルコキシシリル基含有ィ匕合物 [0115] Hereinafter, the alkoxysilyl group-containing compound represented by the formula (19) as the specific organic compound
(アルコキシシラン化合物)を例にとり、表面処理方法をさらに詳細に説明する。 表面処理時においてアルコキシシランィ匕合物の加水分解で消費される水の量は、 1分子中のケィ素上のアルコキシ基の少なくとも 1個が加水分解される量であればよ い。好ましくは加水分解の際に添加、又は存在する水の量は、ケィ素上の全アルコキ シ基のモル数に対し 3分の 1以上であり、さらに好ましくは全アルコキシ基のモル数の 2分の 1以上 3倍未満である。完全に水分の存在しない条件下でアルコキシシランィ匕 合物と粒子とを混合して得られる生成物は、粒子表面にアルコキシシランィ匕合物が 物理吸着した生成物であり、そのような成分力 構成される粒子を含有する組成物の 硬化物にお!、ては、高硬度及び耐擦傷性の発現の効果は低 、。 Taking the (alkoxysilane compound) as an example, the surface treatment method will be described in more detail. The amount of water consumed by hydrolysis of the alkoxysilane compound during the surface treatment should be such that at least one alkoxy group on the silicon in one molecule is hydrolyzed. Preferably, the amount of water added or present during hydrolysis is at least one third of the number of moles of all alkoxy groups on the silicon, more preferably two minutes of the number of moles of all alkoxy groups. 1 to less than 3 times. The product obtained by mixing the alkoxysilane compound and the particles in a completely moisture-free condition is a product in which the alkoxysilane compound is physically adsorbed on the particle surface. In the cured product of the composition containing the composed particles, the effect of developing high hardness and scratch resistance is low.
[0116] 表面処理時においては、前記アルコキシシランィ匕合物を別途加水分解操作に付し た後、これと粉体粒子又は粒子の溶剤分散ゾルを混合し、加熱、攪拌操作を行う方 法;前記アルコキシシラン化合物の加水分解を粒子の存在下で行う方法;又は、他の 成分、例えば、重合開始剤等の存在下、粒子の表面処理を行う方法等を選ぶことが できる。この中では、前記アルコキシシランィ匕合物の加水分解を粒子の存在下で行う 方法が好ましい。表面処理時、その温度は、好ましくは 0°C以上 150°C以下であり、さ らに好ましくは 20°C以上 100°C以下である。また、処理時間は通常 5分から 24時間 の範囲である。 [0116] In the surface treatment, the alkoxysilane compound is separately subjected to a hydrolysis operation, and then mixed with powder particles or a solvent-dispersed sol of particles, followed by heating and stirring. A method of hydrolyzing the alkoxysilane compound in the presence of particles; or a method of surface-treating the particles in the presence of other components such as a polymerization initiator can be selected. Among these, a method in which the alkoxysilane compound is hydrolyzed in the presence of particles is preferable. During surface treatment, the temperature is preferably 0 ° C or higher and 150 ° C or lower. More preferably, it is 20 ° C or higher and 100 ° C or lower. The processing time is usually in the range of 5 minutes to 24 hours.
[0117] 表面処理時において、粉体を用いる場合、前記アルコキシシラン化合物との反応を 円滑にかつ均一に行わせることを目的として、有機溶剤を添加してもよい。そのような 有機溶剤としては、例えば、メタノール、エタノール、イソプロパノール、ブタノール、 ォクタノール等のアルコール類;アセトン、メチルェチルケトン、メチルイソブチルケト ン、シクロへキサノン等のケトン類;酢酸ェチル、酢酸ブチル、乳酸ェチル、 y—プチ 口ラタトン等のエステル類;エチレングリコールモノメチルエーテル、ジエチレングリコ ールモノブチルエーテル等のエーテル類;ベンゼン、トルエン、キシレン等の芳香族 炭化水素類;ジメチルホルムアミド、ジメチルァセトアミド、 N—メチルピロリドン等のァ ミド類を挙げることができる。中でも、メタノール、イソプロパノール、ブタノール、メチ ルェチルケトン、メチルイソブチルケトン、酢酸ェチル、酢酸ブチル、トルエン、キシレ ンが好ましい。 [0117] When powder is used during the surface treatment, an organic solvent may be added for the purpose of smoothly and uniformly carrying out the reaction with the alkoxysilane compound. Examples of such an organic solvent include alcohols such as methanol, ethanol, isopropanol, butanol, and octanol; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ethyl acetate, butyl acetate, Esters such as ethyl lactate and y-petite ratatotone; Ethers such as ethylene glycol monomethyl ether and diethylene glycol monobutyl ether; Aromatic hydrocarbons such as benzene, toluene and xylene; Dimethylformamide, dimethylacetamide, N— Examples include amides such as methylpyrrolidone. Of these, methanol, isopropanol, butanol, methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, butyl acetate, toluene and xylene are preferred.
これらの溶剤の添加量は反応を円滑、均一に行わせる目的に合う限り特に制限は ない。 The amount of these solvents added is not particularly limited as long as it meets the purpose of carrying out the reaction smoothly and uniformly.
[0118] 粒子として溶剤分散ゾルを用いる場合、溶剤分散ゾルと、特定有機化合物とを少な くとも混合することにより製造することができる。ここで、反応初期の均一性を確保し、 反応を円滑に進行させる目的で、水と均一に相溶する有機溶剤を添加してもよい。 [0118] When a solvent-dispersed sol is used as the particles, it can be produced by mixing at least a solvent-dispersed sol and a specific organic compound. Here, an organic solvent which is uniformly compatible with water may be added for the purpose of ensuring uniformity at the initial stage of the reaction and allowing the reaction to proceed smoothly.
[0119] また、表面処理時において、反応を促進するため、触媒として酸、塩又は塩基を添 カロしてちょい。 [0119] In order to promote the reaction during the surface treatment, acid, salt or base may be added as a catalyst.
酸としては、例えば、塩酸、硝酸、硫酸、リン酸等の無機酸;メタンスルフォン酸、ト ルエンスルフォン酸、フタル酸、マロン酸、蟻酸、酢酸、蓚酸等の有機酸;メタクリル酸 、アクリル酸、ィタコン酸等の不飽和有機酸を、塩としては、例えば、テトラメチルアン モ -ゥム塩酸塩、テトラプチルアンモ -ゥム塩酸塩等のアンモ-ゥム塩を、また、塩基 としては、例えば、アンモニア水、ジェチルァミン、トリェチルァミン、ジブチルァミン、 シクロへキシルァミン等の 1級、 2級又は 3級脂肪族ァミン、ピリジン等の芳香族ァミン 、水酸化ナトリウム、水酸ィ匕カリウム、テトラメチルアンモ-ゥムヒドロキシド、テトラプチ ルアンモ-ゥムヒドロキシド等の 4級アンモ-ゥムヒドロキシド類等を挙げることができる [0120] これらの中で好ましい例は、酸としては、有機酸、不飽和有機酸、塩基としては 3級 ァミン又は 4級アンモ-ゥムヒドロキシドである。これらの酸、塩又は塩基の添カ卩量は、 アルコキシシラン化合物 100質量部に対して、好ましくは 0.001質量部から 1.0質量 部、さらに好ましくは 0.01質量部力も 0.1質量部である。 Examples of the acid include inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid; organic acids such as methanesulfonic acid, toluenesulfonic acid, phthalic acid, malonic acid, formic acid, acetic acid, and succinic acid; methacrylic acid, acrylic acid, Examples of unsaturated organic acids such as itaconic acid include salts such as ammonium salts such as tetramethyl ammonium hydrochloride and tetraptyl ammonium hydrochloride, and examples of bases include, for example, Ammonia water, jetylamine, triethylamine, dibutylamine, primary amines such as cyclohexylamine, secondary or tertiary aliphatic amines, aromatic amines such as pyridine, sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide, And quaternary ammonia hydroxides such as tetraptyl ammonium hydroxide. [0120] Among these, preferred examples of the acid are organic acids and unsaturated organic acids, and the base is tertiary amine or quaternary ammonium hydroxide. The amount of addition of these acids, salts or bases is preferably 0.001 to 1.0 parts by mass, more preferably 0.01 parts by mass and 0.1 parts by mass with respect to 100 parts by mass of the alkoxysilane compound.
[0121] また、反応を促進するため、脱水剤を添加することも好ましい。 [0121] It is also preferable to add a dehydrating agent to accelerate the reaction.
脱水剤としては、ゼォライト、無水シリカ、無水アルミナ等の無機化合物や、オルト 蟻酸メチル、オルト蟻酸ェチル、テトラエトキシメタン、テトラブトキシメタン等の有機化 合物を用いることができる。中でも、有機化合物が好ましぐオルト蟻酸メチル、オルト 蟻酸ェチル等のオルトエステル類がさらに好まし 、。 As the dehydrating agent, inorganic compounds such as zeolite, anhydrous silica and anhydrous alumina, and organic compounds such as methyl orthoformate, ethyl orthoformate, tetraethoxymethane, and tetrabutoxymethane can be used. Of these, orthoesters such as methyl orthoformate and ethyl orthoformate are preferred.
尚、粒子に結合したアルコキシシランィ匕合物の量は、通常、乾燥粉体を空気中で 完全に燃焼させた場合の質量減少%の恒量値として、空気中で 110°Cから 800°Cま での熱質量分析により求めることができる。 The amount of the alkoxysilane compound bound to the particles is usually 110 ° C to 800 ° C in air as a constant value of mass loss% when the dry powder is completely burned in air. It can be obtained by thermal mass spectrometry.
[0122] (E)成分の榭脂組成物中における粒子量は、有機溶剤以外の組成物全量に対し て通常 30質量%未満であることが好ましぐ 20質量%以下がさらに好ましい。粒子量 力 S30質量%以上となると前記成分 (A)と (B)の分離性が不十分となり、硬化塗膜の 反射率が高くなる場合がある。尚、粒子の量は、固形分を意味し、粒子が溶剤分散ゾ ルの形態で用いられるときは、その配合量には溶剤の量を含まない。 [0122] The amount of the component (E) in the resin composition is usually preferably less than 30% by mass, more preferably 20% by mass or less, based on the total amount of the composition other than the organic solvent. If the particle amount force is S30% by mass or more, the separability of the components (A) and (B) may be insufficient, and the reflectance of the cured coating film may be increased. The amount of particles means a solid content, and when the particles are used in the form of a solvent dispersion solution, the amount of the solvent does not include the amount of the solvent.
[0123] (F)光ラジカル重合開始剤 [0123] (F) Photoradical polymerization initiator
本発明の硬化性榭脂組成物においては、必要に応じて、放射線 (光)照射により活 性ラジカル種を発生させる (F)光ラジカル重合開始剤 (放射線 (光)重合開始剤)を 酉己合することができる。 In the curable resin composition of the present invention, if necessary, (F) a photo radical polymerization initiator (radiation (photo) polymerization initiator) that generates active radical species by radiation (light) irradiation is used. Can be combined.
[0124] 放射線 (光)重合開始剤としては、光照射により分解してラジカルを発生して重合を 開始せしめるものであれば特に制限はなぐ例えば、ァセトフェノン、ァセトフエノンべ ンジルケタール、 1ーヒドロキシシクロへキシルフェニルケトン、 2, 2—ジメトキシー 1, 2—ジフエ-ルェタン一 1—オン、キサントン、フルォレノン、ベンズアルデヒド、フルォ レン、アントラキノン、トリフエ-ルァミン、カルバゾール、 3—メチルァセトフエノン、 4— クロ口べンゾフエノン、 4, 4'ージメトキシベンゾフエノン、 4, 4'ージァミノべンゾフエノ ン、ベンゾインプロピルエーテル、ベンゾインェチルエーテル、ベンジルジメチルケタ ール、 1— (4—イソプロピルフエ-ル) 2 ヒドロキシ一 2—メチルプロパン一 1—ォ ン、 2—ヒドロキシ 2—メチルー 1 フエニルプロパン 1 オン、チォキサントン、ジ ェチルチオキサントン、 2—イソプロピルチォキサントン、 2—クロ口チォキサントン、 2 メチル 1 [4 (メチルチオ)フエ-ル] 2 モルホリノプロパン 1 オン、 2— ベンジル一 2 ジメチルァミノ一 1— (4 モルホリノフエ-ル)ブタン一 1—オン、 1, 4 一(2 ヒドロキシエトキシ)フエ-ルー(2 ヒドロキシー2 プロピル)ケトン、 2, 4, 6 —トリメチルベンゾィルジフエ-ルフォスフィンオキサイド、ビス一(2, 6 ジメトキシべ ンゾィル) 2, 4, 4 トリメチルペンチルフォスフィンォキシド、オリゴ(2 ヒドロキシ 2—メチルー 1一(4一(1ーメチルビ-ル)フエ-ル)プロパノン)等を挙げることがで きる。 [0124] The radiation (photo) polymerization initiator is not particularly limited as long as it can be decomposed by light irradiation to generate radicals to initiate polymerization. For example, acetophenone, acetophenone benzil ketal, 1-hydroxycyclohexyl. Phenyl ketone, 2,2-dimethoxy-1,2-diphen-l-ethane 1-one, xanthone, fluorenone, benzaldehyde, fluorene, anthraquinone, triphenylamine, carbazole, 3-methylacetophenone, 4-chlorobenzobenzoenone 4, 4'-dimethoxybenzophenone, 4, 4'-diaminobenzopheno , Benzoin propyl ether, benzoin ethyl ether, benzyl dimethyl ketal, 1- (4-isopropylphenol) 2 hydroxy-1-2-methylpropane-1-one, 2-hydroxy-2-methyl-1-phenylpropane 1-one, thixanthone, dimethylthioxanthone, 2-isopropylthixanthone, 2-chlorothiaxanthone, 2 methyl 1 [4 (methylthio) phenol] 2 morpholinopropane 1 on, 2-benzyl 1-2-dimethylamino 1 1- ( 4 morpholinophenol) butane 1-one, 1, 4 1 (2 hydroxyethoxy) felt (2 hydroxy-2 propyl) ketone, 2, 4, 6 — trimethylbenzoyldiphosphine oxide, bis 1 (2, 6 dimethoxybenzoyl) 2, 4, 4 trimethylpentylphosphine oxide, oligo (2 hydride) Carboxymethyl 2-methyl-1 one (4 one (1 Mechirubi - Le) Hue - Le) as possible out include propanone) and the like.
[0125] 放射線 (光)重合開始剤の市販品としては、例えば、チバ'スペシャルティ'ケミカル ズ (株)製 商品名:ィルガキュア 184, 369, 651, 500、 819, 907, 784, 2959, CGI1700, CGI1750, CGI1850, CG24— 61、ダロキュア 1116、 1173、 BAS F社製 商品名:ルシリン TPO、UCB社製 商品名:ュべクリル P36、ランべルティ 社製 商品名:ェザキュア一 KIP150、KIP65LT、KIP100F、KT37、KT55、K T046、 ΚΙΡ75ΖΒ等を挙げることができる。 [0125] Commercially available products of radiation (photo) polymerization initiator include, for example, Ciba 'Specialty' Chemicals Co., Ltd. trade names: Irgacure 184, 369, 651, 500, 819, 907, 784, 2959, CGI1700, CGI1750, CGI1850, CG24-61, Darocur 1116, 1173, manufactured by BAS F Company name: Lucyrin TPO, manufactured by UCB Product name: Nubekril P36, manufactured by Lamberti Company Product name: Ezacure KIP150, KIP65LT, KIP100F, KT37, KT55, KT046, ΚΙΡ75ΖΒ, etc.
[0126] 本発明において必要に応じて用いられる光ラジカル重合開始剤 (F)の配合量は、 有機溶剤を除く組成物全量を 100質量%として、通常 0〜10質量%の量で配合し、 0. 01〜10質量%配合することが好ましぐ 0. 1〜10質量%カ、さらに好ましい。 10 質量%を超えると、硬化物としたときに内部(下層)まで硬化しないことがある。 [0126] The amount of the radical photopolymerization initiator (F) used as needed in the present invention is usually 100 to 10% by mass of the composition excluding the organic solvent, and is usually compounded in an amount of 0 to 10% by mass, It is preferable to add 0.01 to 10% by mass, and more preferably 0.1 to 10% by mass. If it exceeds 10% by mass, the cured product may not be cured to the inside (lower layer).
[0127] (G)その他の成分 [0127] (G) Other ingredients
本発明の硬化性組成物には、本発明の効果を損なわない限り、必要に応じて、光 増感剤、重合禁止剤、重合開始助剤、レべリング剤、濡れ性改良剤、界面活性剤、 可塑剤、紫外線吸収剤、酸化防止剤、帯電防止剤、無機充填剤、顔料、染料、スリツ プ剤等を適宜配合できる。また、塗工性を改善する目的で、本発明における層分離 性を妨げない範囲内において、メタノール、エタノール、イソプロピルアルコール、 t— ブチルアルコール、 2—ブチルアルコール、プロピレングリコールモノメチルエーテル 、プロピレングリコールモノェチルエーテル等の(C)成分以外の有機溶剤を用いるこ とちでさる。 In the curable composition of the present invention, as long as the effects of the present invention are not impaired, a photosensitizer, a polymerization inhibitor, a polymerization initiation assistant, a leveling agent, a wettability improver, and a surface active agent are used as necessary. Agents, plasticizers, ultraviolet absorbers, antioxidants, antistatic agents, inorganic fillers, pigments, dyes, slip agents, and the like can be appropriately blended. In addition, for the purpose of improving coating properties, methanol, ethanol, isopropyl alcohol, t-butyl alcohol, 2-butyl alcohol, propylene glycol monomethyl ether are used within the range not impairing the layer separation in the present invention. In addition, organic solvents other than component (C) such as propylene glycol monoethyl ether can be used.
[0128] 2.硬化性榭脂組成物の製造方法 [0128] 2. Method for producing curable resin composition
本発明の組成物は、次のようにして製造する。 The composition of the present invention is produced as follows.
重合性基含有含フッ素重合体( (A)成分)及び高屈折率重合性基含有有機化合 物( (B)成分)、有機溶剤 ( (C)成分)、必要に応じて、重合性モノマー( (D)成分)、 シリカ粒子( (E)粒子)、光ラジカル重合開始剤 ( (F)成分)等を攪拌機付きの反応容 器に入れ 35°C〜45°Cで 2時間攪拌し本発明の硬化性榭脂組成物とする。 Polymerizable group-containing fluoropolymer (component (A)), high refractive index polymerizable group-containing organic compound (component (B)), organic solvent (component (C)), and polymerizable monomer ( (D) component), silica particles ((E) particles), photo radical polymerization initiator ((F) component), etc. are placed in a reaction vessel equipped with a stirrer and stirred at 35 ° C. to 45 ° C. for 2 hours. It is set as the curable resin composition of this.
[0129] 3.硬化性榭脂組成物の塗布 (コーティング)方法 [0129] 3. Application of curable resin composition (coating)
本発明の硬化性榭脂組成物は反射防止膜や被覆材の用途に好適であり、反射防 止や被覆の対象となる基材としては、例えば、プラスチック(ポリカーボネート、ポリメタ タリレート、ポリスチレン、ポリエステル、ポリオレフイン、エポキシ、メラミン、トリァセチ ルセルロース、 ABS、 AS、ノルボルネン系榭脂等)、金属、木材、紙、ガラス、スレー ト等を挙げることができる。これら基材の形状は板状、フィルム状又は 3次元成形体で もよぐコーティング方法は、通常のコーティング方法、例えばデイツビングコート、ス プレーコート、フローコート、シャワーコート、ローノレコート、スピンコート、刷毛塗り等を 挙げることができる。これらのコーティングによる塗膜の厚さは、乾燥、硬化後、通常 0 . 01〜0. 5 /z mであり、好ましくは、 0. 05〜0. である。 The curable resin composition of the present invention is suitable for use as an antireflection film or a coating material. Examples of the base material to be used for antireflection or coating include plastics (polycarbonate, polymethacrylate, polystyrene, polyester, Polyolefin, epoxy, melamine, triacetyl cellulose, ABS, AS, norbornene resin, etc.), metal, wood, paper, glass, slate and the like. These base materials may be plate-like, film-like or three-dimensionally formed by a usual coating method such as date coating, spray coating, flow coating, shower coating, ronore coating, spin coating, brush. For example, painting. The thickness of the coating film by these coatings is usually 0.01 to 0.5 / z m after drying and curing, and preferably 0.05 to 0.5.
[0130] 4.硬化性榭脂組成物の硬化方法 [0130] 4. Method of curing curable resin composition
本発明の硬化性榭脂組成物は、放射線 (光)によって硬化させることができる。その 線源としては、組成物をコーティング後短時間で硬化させることができるものである限 り特に制限はないが、例えば、赤外線の線源として、ランプ、抵抗加熱板、レーザー 等を、また可視光線の線源として、 日光、ランプ、蛍光灯、レーザー等を、また紫外線 の線源として、水銀ランプ、ハライドランプ、レーザー等を、また電子線の線源として、 市販されているタングステンフィラメントから発生する熱電子を利用する方式、金属に 高電圧パルスを通じて発生させる冷陰極方式及びイオン化したガス状分子と金属電 極との衝突により発生する 2次電子を利用する 2次電子方式を挙げることができる。ま た、アルファ線、ベータ線及びガンマ線の線源として、例えば、 6GCo等の核分裂物質 を挙げることができ、ガンマ線にっ ヽては加速電子を陽極へ衝突させる真空管等を 利用することができる。これら放射線は 1種単独で又は 2種以上を同時に又は一定期 間をお 、て照射することができる。 The curable resin composition of the present invention can be cured by radiation (light). The radiation source is not particularly limited as long as the composition can be cured in a short time after coating. For example, as an infrared radiation source, a lamp, a resistance heating plate, a laser, or the like is visible. Sun rays, lamps, fluorescent lamps, lasers, etc. as ray sources, mercury lamps, halide lamps, lasers, etc. as ultraviolet ray sources, and electron beam sources, generated from commercially available tungsten filaments Examples include methods that use hot electrons, cold cathode methods that generate high-voltage pulses in metals, and secondary electron methods that use secondary electrons generated by collisions between ionized gaseous molecules and metal electrodes. . In addition, as a source of alpha rays, beta rays and gamma rays, for example, fission materials such as 6G Co For gamma rays, a vacuum tube or the like that causes accelerated electrons to collide with the anode can be used. These radiations can be used alone or in combination of two or more simultaneously or over a period of time.
[0131] 放射線を用いた場合、露光量を 0. 01〜10j/cm2の範囲内の値とするのが好まし い。この理由は、露光量が 0. OljZcm2未満となると、硬化不良が生じる場合がある ためであり、一方、露光量が lOjZcm2を超えると、硬化時間が過度に長くなる場合 があるためである。また、このような理由により、露光量を 0. 05〜5j/cm2の範囲内 の値とするのがより好ましぐ 0. 3〜3jZcm2の範囲内の値とするのがより好ましい。 [0131] When using radiation, have the preferred to a value within the range of exposure amount of 0. 01~10j / cm 2. This is because if the exposure dose is less than 0. OljZcm 2 , curing failure may occur. On the other hand, if the exposure dose exceeds lOjZcm 2 , the curing time may become excessively long. . For this reason, it is more preferable to set the exposure amount to a value in the range of 0.05 to 5 j / cm 2 , and more preferably to a value in the range of 0.3 to 3 jZcm 2 .
[0132] 本発明の硬化性榭脂組成物の硬化反応は、嫌気的条件下にお!/ヽて行ってもょ ヽ。 [0132] The curing reaction of the curable resin composition of the present invention may be performed under anaerobic conditions.
その理由は酸素によるラジカル重合の阻害が抑制され、硬化反応がさらに進行し、 硬化塗膜の機械的特性が改善され得るからである。嫌気的条件とするために用いら れる気体としては、窒素や二酸化炭素、ヘリウム等の不活性ガスを用いることができる 。この中で窒素が好ましい。 This is because the inhibition of radical polymerization by oxygen is suppressed, the curing reaction further proceeds, and the mechanical properties of the cured coating film can be improved. As the gas used for anaerobic conditions, an inert gas such as nitrogen, carbon dioxide, or helium can be used. Of these, nitrogen is preferred.
[0133] II.硬化膜 [0133] II. Cured film
本発明の硬化膜は、上記本発明の硬化性榭脂組成物を硬化させて得られ、二層 以上の多層構造を有することを特徴とする。特に、前記 (A)重合性基含有含フッ素 重合体が高濃度に存在する 1以上の層と、前記 (B)高屈折率重合性基含有有機化 合物が高濃度で存在する 1以上の層からなる二層以上の層構造を有していることが 好ましい。 The cured film of the present invention is obtained by curing the curable resin composition of the present invention, and has a multilayer structure of two or more layers. In particular, the (A) one or more layers in which the polymerizable group-containing fluorine-containing polymer is present at a high concentration, and the (B) one or more layers in which the (B) high refractive index polymerizable group-containing organic compound is present at a high concentration. It is preferable to have a layer structure of two or more layers.
[0134] 本発明の硬化膜は、前記硬化性榭脂組成物を種々の基材、例えば、プラスチック 基材にコーティングして硬化させることにより得ることができる。具体的には、組成物を コーティングし、好ましくは、 15〜200°Cで揮発成分を乾燥させた後、上述の、放射 線で硬化処理を行うことにより被覆成形体として得ることができる。そのような場合、好 ましい紫外線の照射光量は 0. 01〜10jZcm2であり、より好ましくは、 0. 1〜2JZC m2である。また、好ましい電子線の照射条件は、加圧電圧は 10〜300KV、電子密 度は 0. 02〜0. 30mAZcm2であり、電子線照射量は 1〜: LOMradである。 [0134] The cured film of the present invention can be obtained by coating and curing the curable resin composition on various substrates, for example, plastic substrates. Specifically, it is possible to obtain a coated molded body by coating the composition, and preferably drying the volatile component at 15 to 200 ° C. and then performing the curing treatment with the above-mentioned radiation. In such a case, the preferable irradiation amount of ultraviolet rays is 0.01 to 10 jZcm 2 , and more preferably 0.1 to 2 JZC m 2 . Further, preferable electron beam irradiation conditions are a pressurization voltage of 10 to 300 KV, an electron density of 0.02 to 0.30 mAZcm 2 , and an electron beam irradiation amount of 1 to: LOMrad.
[0135] 硬化性榭脂組成物を塗布後、組成物中の有機溶剤 (C)が蒸発して乾燥する過程 にお!/ヽて、 (A)成分の重合性基含有含フッ素化合物がフッ素含有の有機基を繰り返 し単位として構造中に含むため表面自由エネルギーが低ぐ大気に近い界面付近に 偏在化することで、硬化塗膜の大気界面付近に (A)成分が高濃度に濃縮された低 屈折率の榭脂層が形成される。一方、大気界面とは反対側の塗布下地側では、 (B) 成分が偏在化し、高濃度に濃縮された高屈折率の榭脂層が形成される。 [0135] After applying the curable resin composition, in the process of evaporating and drying the organic solvent (C) in the composition, the polymerizable group-containing fluorine-containing compound (A) is fluorine. Repeating organic groups contained Since it is included in the structure as a unit, it is unevenly distributed near the interface near the atmosphere where the surface free energy is low, so that the (A) component is concentrated at a high concentration near the atmosphere interface of the cured coating film. A fat layer is formed. On the other hand, on the coating base side opposite to the air interface, the component (B) is unevenly distributed, and a high refractive index resin layer concentrated to a high concentration is formed.
[0136] 従って、硬化性榭脂組成物力もなる一の塗膜を硬化させることにより、実質的に二 層以上の層構造を有する硬化膜が得られる。これらの分離して形成される各層は、 例えば、得られた硬化膜の反射率曲線より硬化膜の屈折率を算出することで確認す ることができる。尚、(A)成分が高濃度に存在する層は、実質的に (A)成分を主成分 として構成された層であるが、層内部に (B)成分等が共存する場合がある。他方、(B )成分が高濃度に存在する層は、実質的に (B)成分を主成分として構成された層で あるが、層内部に (A)成分等が共存する場合がある。本発明の硬化膜は、典型的に は、(A)成分が高濃度に存在する層と (B)成分が高濃度に存在する層とが連続した 層を形成した二層構造を有する。基材に TAC榭脂等を用いた場合、通常は、基材 である層、(B)成分が高濃度に存在する層、(A)成分が高濃度に存在する層が、こ の順番に形成されている。 [0136] Accordingly, a cured film having a layer structure of two or more layers can be obtained by curing one coating film having a curable resin composition strength. Each of these separately formed layers can be confirmed, for example, by calculating the refractive index of the cured film from the reflectance curve of the obtained cured film. The layer in which the component (A) is present at a high concentration is substantially a layer composed mainly of the component (A), but the component (B) may coexist in the layer. On the other hand, the layer in which the component (B) is present in a high concentration is substantially a layer composed mainly of the component (B), but the component (A) may coexist in the layer. The cured film of the present invention typically has a two-layer structure in which a layer in which the component (A) is present at a high concentration and a layer in which the component (B) is present at a high concentration form a continuous layer. When TAC resin is used as the base material, usually the base layer, (B) component is present in a high concentration, and (A) component is present in a high concentration in this order. Is formed.
[0137] 本発明の硬化膜を用いた反射防止膜の代表的な構成を図 1に基づ!/、て説明する。 [0137] A typical configuration of an antireflection film using the cured film of the present invention will be described with reference to FIG.
本発明の硬化膜は、基材 1の上に、必要に応じて、ハードコート層 2が形成され、こ の上に、本発明の硬化性榭脂組成物からなる塗膜を形成し、硬化させることにより、 一の塗膜から、(B)成分が高濃度に存在する高屈折率層 3と、(A)成分が高濃度に 存在する低屈折率層 4が形成される。このようにして形成された二層の電子顕微鏡写 真を図 3に示す。図 3の右側が空気側であり、左側が基材に近い側である。(A)成分 が高濃度に存在する層と、(B)成分が高濃度に存在する層とが連続した二層を形成 している様子がわかる。 In the cured film of the present invention, a hard coat layer 2 is formed on the substrate 1 as necessary, and a coating film made of the curable resin composition of the present invention is formed on the hard coat layer 2 and cured. By doing so, the high refractive index layer 3 in which the component (B) is present at a high concentration and the low refractive index layer 4 in which the component (A) is present at a high concentration are formed from one coating film. Figure 3 shows a two-layer electron microscope photograph formed in this way. The right side of FIG. 3 is the air side, and the left side is the side close to the substrate. It can be seen that a layer in which the component (A) is present at a high concentration and a layer in which the component (B) is present at a high concentration form two continuous layers.
[0138] 本発明の硬化性榭脂組成物中の (A)重合性基含有含フッ素重合体は、熱硬化性 榭脂 (例えば、メラミンィ匕合物)に比べて屈折率が低ぐ反射防止膜の低屈折率層と して好ましい光学的特性を有している。そして、(B)の構成材料として、硬化後の屈 折率の高い重合性基含有有機化合物を用いることにより、より良好な反射防止特性 を有する反射防止膜を得ることができる。 [0139] 本発明の硬化膜は、高硬度であるとともに、耐擦傷性並びに基材及び基材ゃハー ドコート層等の隣接層との密着性に優れた塗膜 (被膜)を形成し得る特徴を有してい る。また、硬化反応に熱を用いないため、熱硬化反応で生じる加水分解反応を伴わ ないので、得られる硬化膜の耐湿熱性に優れている。従って、本発明の硬化膜は、 フィルム型液晶素子、タツチパネル、プラスチック光学部品等の反射防止膜に特に好 適に用いられる。 [0138] The (A) polymerizable group-containing fluoropolymer in the curable resin composition of the present invention has an antireflective property whose refractive index is lower than that of a thermosetting resin (for example, a melamine compound). It has favorable optical characteristics as a low refractive index layer of the film. By using a polymerizable group-containing organic compound having a high refractive index after curing as the constituent material of (B), an antireflection film having better antireflection properties can be obtained. [0139] The cured film of the present invention has a high hardness and can form a coating film (film) excellent in scratch resistance and adhesion to adjacent layers such as a substrate and a substrate or a hard coat layer. have. In addition, since no heat is used for the curing reaction, it does not involve a hydrolysis reaction caused by the thermosetting reaction, and thus the resulting cured film has excellent heat and heat resistance. Therefore, the cured film of the present invention is particularly suitably used for an antireflection film for film-type liquid crystal elements, touch panels, plastic optical parts and the like.
[0140] 得られる連続する二層以上からなる硬化膜の膜厚は、目的 ·用途に応じて適宜設 定すべきであるが、反射防止膜の高屈折率層及び低屈折率層として用いる場合に は、二層以上力もなる硬化膜全体の厚さは、通常 0. 1〜1 μ mの範囲内であり、好ま しくは 0. 15〜0. の範囲内である。 [0140] The film thickness of the resulting cured film consisting of two or more continuous layers should be set as appropriate according to the purpose and application, but when used as a high refractive index layer and a low refractive index layer of an antireflection film In this case, the thickness of the entire cured film having a force of two or more layers is usually in the range of 0.1 to 1 μm, and preferably in the range of 0.15 to 0.
また、(A)成分が高濃度に存在する低屈折率層のみの厚さは、通常 0. 05〜0. 2 /z mの範囲内、好ましくは 0. 05-0. 15 /z mの範囲内である。(B)成分が高濃度に 存在する高屈折率層のみの厚さは、通常 0. 05〜0. 9 /z mの範囲内、好ましくは 0. 05〜0. 5 /z mの範囲内である。 In addition, the thickness of only the low refractive index layer in which the component (A) is present at a high concentration is usually in the range of 0.05 to 0.2 / zm, preferably in the range of 0.05-0.15 / zm. It is. The thickness of only the high refractive index layer in which the component (B) is present in a high concentration is usually in the range of 0.05 to 0.9 / zm, preferably in the range of 0.05 to 0.5 / zm. .
[0141] 得られた硬化膜の反射率の変化の程度は、 (A)及び (B)成分の含有量、種類、 (D )成分 (重合性モノマー)の含有量、種類等により調整できる。さらに、(C)有機溶剤 の種類、希釈度によっても硬化膜の反射率を調整することができる。 [0141] The degree of change in reflectance of the cured film obtained can be adjusted by the content and type of components (A) and (B), the content and type of component (D) (polymerizable monomer), and the like. Furthermore, the reflectance of the cured film can also be adjusted by (C) the type and dilution of the organic solvent.
また、硬化膜の低屈折率部分における屈折率は、例えば、 1. 30〜: L 50であり、 高屈折率部分における屈折率は、 1. 55〜: L 70である。 Further, the refractive index in the low refractive index portion of the cured film is, for example, 1.30 to: L 50, and the refractive index in the high refractive index portion is 1.55 to: L 70.
[0142] さらに本発明の組成物中に (E)シリカ粒子を配合すると、前記の二層分離において [0142] Further, when (E) silica particles are blended in the composition of the present invention, in the two-layer separation described above,
(E)成分は (A)成分が高濃度に存在する層に偏在化する。この場合、(E)成分が高 密度に偏在化した (A)の低屈折率層と実質的に (E)成分が存在しな 、 (B)成分が 高濃度に存在する高屈折率層に分離する。この層分離は硬化塗膜の透過型電子線 顕微鏡観察及び反射率曲線力 算出される屈折率によって確認することができる。 ( E)成分が (A)成分が高濃度に存在する低屈折率層に偏在化することで、低屈折率 層の硬度を改善し、耐擦傷性を向上させる。さらに (E)成分が重合性基を有する有 機化合物 (特定有機化合物 (S) )により表面処理されている場合、シリカ粒子と重合 性フッ素重合体が化学結合し、さらに耐擦傷性が改善される。 [0143] (E)成分を含有する本発明の硬化性榭脂組成物からなる本発明の硬化膜を用い た反射防止膜の代表的な構成を図 2に基づいて説明する。 The component (E) is unevenly distributed in the layer in which the component (A) is present at a high concentration. In this case, the (E) component is unevenly distributed at a high density in the (A) low refractive index layer and the (E) component is substantially absent, while the (B) component is present in a high concentration layer. To separate. This layer separation can be confirmed by observing the cured coating film with a transmission electron microscope and by calculating the refractive index. The component (E) is unevenly distributed in the low refractive index layer in which the component (A) is present in a high concentration, thereby improving the hardness of the low refractive index layer and improving the scratch resistance. Furthermore, when the component (E) is surface-treated with an organic compound having a polymerizable group (specific organic compound (S)), the silica particles and the polymerizable fluoropolymer are chemically bonded, and the scratch resistance is further improved. The [0143] A typical structure of an antireflection film using the cured film of the present invention comprising the curable resin composition of the present invention containing the component (E) will be described with reference to FIG.
本発明の硬化膜は、基材 1の上に、必要に応じて、ハードコート層 2が形成され、こ の上に、本発明の硬化性榭脂組成物からなる塗膜を形成し、硬化させることにより、 一の塗膜から、(B)成分が高濃度に存在する高屈折率層 3と、(A)成分が高濃度に 存在する低屈折率層 4が形成され、同時に、(A)成分が高濃度に存在する低屈折率 層 4中に、(E)成分のシリカ粒子 5が存在している。このようにして形成された二層の 電子顕微鏡写真を図 4に示す。図 4の左側が空気側であり、右側が基材に近い側で ある。(E)成分のシリカ粒子を含み、かつ (A)成分が高濃度に存在する層と、(B)成 分が高濃度に存在する層とが連続した二層を形成している様子がわ力る。 In the cured film of the present invention, a hard coat layer 2 is formed on the substrate 1 as necessary, and a coating film made of the curable resin composition of the present invention is formed on the hard coat layer 2 and cured. As a result, a high refractive index layer 3 in which component (B) is present at a high concentration and a low refractive index layer 4 in which component (A) is present at a high concentration are formed from one coating film. The silica particles 5 as the component (E) are present in the low refractive index layer 4 where the component) is present at a high concentration. Fig. 4 shows an electron micrograph of the two layers thus formed. The left side of Fig. 4 is the air side, and the right side is the side close to the substrate. It can be seen that a layer containing (E) component silica particles and having a high concentration of component (A) and a layer having a high concentration of component (B) forms two continuous layers. Power.
[0144] III.積層体 [0144] III. Laminate
本発明の積層体は、本発明の硬化性榭脂組成物カゝら得られる二層以上の層構造 を有する硬化膜を、積層構造の一部とする積層体である。本発明の積層体を構成す る基材層以外の任意の二以上の隣接層は、本発明の硬化性榭脂組成物の硬化膜と して製造することができる。 The laminate of the present invention is a laminate having a cured film having a layer structure of two or more layers obtained from the curable resin composition of the present invention as a part of the laminate structure. Any two or more adjacent layers other than the base material layer constituting the laminate of the present invention can be produced as a cured film of the curable resin composition of the present invention.
本発明の積層体は、例えば、基材が透明基材の場合には、最外層(基材から最も 遠い層)に低屈折率層を設けることにより、優れた反射防止膜となる。本発明の積層 体は、反射防止膜の他にも、例えば、レンズ、選択透過膜フィルタ一等の光学用部 品に使用できる。 For example, when the substrate is a transparent substrate, the laminate of the present invention is an excellent antireflection film by providing a low refractive index layer on the outermost layer (the layer farthest from the substrate). In addition to the antireflection film, the laminate of the present invention can be used for optical parts such as a lens and a selective transmission film filter.
反射防止膜の具体的層構成は、特に限定されるものではない。通常は、基材上に 、少なくとも、高屈折率膜、及び低屈折率膜をこの順に積層することにより反射防止 機能を持たせたものである。積層体の層構成の一部には、この他にも、ハードコート 層、帯電防止層等を含めることができる。本発明の硬化性榭脂組成物を硬化すること によって得られる硬化膜は、一の工程によって、基材の上に、高屈折率層及び低屈 折率層を形成できるため、製造工程の簡略ィ匕ができる。 The specific layer configuration of the antireflection film is not particularly limited. Usually, at least a high-refractive index film and a low-refractive index film are laminated in this order on a base material to provide an antireflection function. In addition to this, a hard coat layer, an antistatic layer and the like can be included in a part of the layer structure of the laminate. Since the cured film obtained by curing the curable resin composition of the present invention can form a high refractive index layer and a low refractive index layer on a substrate in one step, the manufacturing process is simplified. I can do it.
[0145] 本発明の硬化膜は、通常、高屈折率層及び低屈折率層の二層からなり、これを基 材上に形成することによって、反射防止膜として好適な積層体を形成することができ る。本発明の積層体の典型例である反射防止膜を前述の図 1に示す。 [0146] 反射防止膜は、これら以外の層をさらに有していてもよぐ例えば、高屈折率膜と低 屈折率膜の組み合わせを複数個設けて広い波長範囲の光に対して比較的均一な 反射率特性を有するいわゆるワイドバンドの反射防止膜としてもよぐ帯電防止層を 設けてもよい。 [0145] The cured film of the present invention usually comprises two layers of a high refractive index layer and a low refractive index layer, and is formed on a base material to form a laminate suitable as an antireflection film. You can. An antireflection film as a typical example of the laminate of the present invention is shown in FIG. [0146] The antireflection film may further include layers other than these. For example, a plurality of combinations of a high refractive index film and a low refractive index film are provided, and the antireflection film is relatively uniform with respect to light in a wide wavelength range. An antistatic layer may also be provided that serves as a so-called wideband antireflection film having excellent reflectance characteristics.
[0147] 基材としては特に制限はないが、反射防止膜として用いる場合には、例えば前述の 、プラスチック(ポリカーボネート、ポリメチルメタタリレート、ポリスチレン、ポリエステノレ 、ポリオレフイン、エポキシ榭脂、メラミン榭脂、トリァセチルセルロース (TAC)榭脂、 ABS榭脂、 AS榭脂、ノルボルネン系榭脂等)等を挙げることができる。 [0147] The substrate is not particularly limited, but when used as an antireflection film, for example, the above-mentioned plastics (polycarbonate, polymethylmetatalylate, polystyrene, polyesterol, polyolefin, epoxy resin, melamine resin) And triacetyl cellulose (TAC) resin, ABS resin, AS resin, norbornene resin, and the like.
[0148] [実施例] [0148] [Example]
以下、実施例を示して本発明をさらに詳細に説明するが、本発明の範囲はこれら実 施例の記載に何ら限定されるものではない。また、実施例中、各成分の配合量は特 に記載のない限り、「部」は質量部を、「%」は質量%を意味している。 EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples. However, the scope of the present invention is not limited to the description of these examples. In Examples, unless otherwise specified, “parts” means parts by mass and “%” means mass% unless otherwise specified.
[0149] 製造例 1:水酸基含有含フッ素重合体 (A— 2)の製造 [0149] Production Example 1: Production of hydroxyl-containing fluoropolymer (A-2)
内容積 1. 5Lの電磁攪拌機付きステンレス製オートクレープを窒素ガスで十分置換 した後、酢酸ェチル 1200g、パーフルォロ(プロピルビュルエーテル) 346. 3g、ェチ ルビニルエーテル 93. 8g、ヒドロキシェチルビ-ルエーテル 114. 6g、ノニオン性反 応性乳化剤として「アデカリアソープ ER— 30」(旭電化工業株式会社製、固形分濃 度 15%) 427. 8g、ァゾ基含有ポリジメチルシロキサンとして「VPS— 1001」(和光純 薬工業株式会社製) 20. Og及び過酸化ラウロイル 3. Ogを加え、ドライアイス—メタノ 一ルでー 50°Cまで冷却した後、再度窒素ガスで系内の酸素を除去した。 After replacing the stainless steel autoclave with a 1.5 L magnetic stirrer with nitrogen gas, 1200 g of ethyl acetate, 346.3 g of perfluoro (propyl butyl ether), 93.8 g of ethyl vinyl ether, hydroxyethyl vinyl ether 114. 6 g, “Adekalia Soap ER-30” as a nonionic reactive emulsifier (Asahi Denka Kogyo Co., Ltd., solid content concentration 15%) 427.8 g, “VPS-1001” as an azo group-containing polydimethylsiloxane (Wako Pure Chemical Industries, Ltd.) 20. Og and lauroyl peroxide 3. After adding Og and cooling to 50 ° C with dry ice-methanol, oxygen in the system was removed again with nitrogen gas.
[0150] 次いでへキサフルォロプロピレン 214. 8gを加え、昇温を開始した。オートクレーブ 内の温度が 60°Cに達した時点での圧力は 5. 3 X 105Paを示した。その後、 70°Cで 2 0時間攪拌下に反応を継続し、圧力が 1. 7 X 105Paに低下した時点でオートクレー ブを水冷し、反応を停止させた。室温に達した後、未反応モノマーを放出しオートク レーブを開放し、固形分濃度 29%のポリマー溶液を得た。得られたポリマー溶液をメ タノールに投入しポリマーを析出させた後、メタノールにて洗浄し、 50°Cにて真空乾 燥を行 、780gの含フッ素重合体 (A— 2)を得た。 [0150] Next, 214.8 g of hexafluoropropylene was added, and the temperature increase was started. The pressure when the temperature in the autoclave reached 60 ° C was 5.3 X 10 5 Pa. Thereafter, the reaction was continued with stirring at 70 ° C. for 20 hours, and when the pressure dropped to 1.7 × 10 5 Pa, the autoclave was cooled with water to stop the reaction. After reaching room temperature, the unreacted monomer was released and the autoclave was released to obtain a polymer solution having a solid content of 29%. The obtained polymer solution was put into methanol to precipitate a polymer, washed with methanol, and vacuum dried at 50 ° C. to obtain 780 g of a fluoropolymer (A-2).
[0151] 製造例 2:アタリロイル基含有含フッ素重合体 (A— 3)の製造 電磁攪拌機、ガラス製冷却管及び温度計を備えた容量 1リットルのセパラブルフラ スコに、製造例 1で得られた水酸基含有含フッ素重合体 (A— 2)を 50.0g、重合禁止 剤として 2, 6 ジ— t—ブチルメチルフエノール 0. Olg及びメチルイソブチルケトン( 以下、「MIBK」と ヽぅ) 374gを仕込み、 20°Cで水酸基含有含フッ素重合体 (A— 2) が MIBKに溶解して、溶液が透明、均一になるまで攪拌を行った。次いで、この系に 、 2—アタリロイルォキシェチルイソシァネート(A— 1) 16. Ogを添加し、溶液が均一 になるまで攪拌した後、ジブチルチンジラウレート 0. lgを添加して反応を開始し、系 の温度を 55〜65°Cに保持し 5時間攪拌を継続することにより、エチレン性不飽和基 含有含フッ素重合体 (A— 3)の MIBK溶液を得た。この溶液をアルミ皿に 2g秤量後 、 150°Cのホットプレート上で 5分間乾燥、秤量して固形分含量を求めたところ、 15. 0%であった。 [0151] Production Example 2: Production of acryloyl group-containing fluoropolymer (A-3) In a separable flask with a capacity of 1 liter equipped with a magnetic stirrer, glass cooling tube and thermometer, 50.0 g of the hydroxyl group-containing fluoropolymer (A-2) obtained in Production Example 1 was used as a polymerization inhibitor. Di-t-butylmethylphenol 0. Olg and methylisobutylketone (hereinafter referred to as “MIBK”) 374 g were charged, and the hydroxyl group-containing fluoropolymer (A-2) was dissolved in MIBK at 20 ° C. Stirring was performed until the solution became clear and uniform. Next, 2-atallyloyloxetyl isocyanate (A-1) 16. Og was added to this system, and the mixture was stirred until the solution became homogeneous. Then, 0.1 lg of dibutyltin dilaurate was added and reacted. Then, the temperature of the system was maintained at 55 to 65 ° C. and stirring was continued for 5 hours to obtain a MIBK solution of the ethylenically unsaturated group-containing fluoropolymer (A-3). 2 g of this solution was weighed into an aluminum dish, dried on a hot plate at 150 ° C. for 5 minutes, and weighed to determine the solid content, which was 15.0%.
製造例 3:重合性基を有する特定有機化合物 (S— 1)の合成 Production Example 3: Synthesis of specific organic compound (S-1) having a polymerizable group
乾燥空気中、メルカプトプロピルトリメトキシシラン 221部、ジブチル錫ジラウレート 1 部からなる溶液に対し、イソホロンジイソシァネート 222部を攪拌しながら 50°Cで 1時 間かけて滴下後、 70°Cで 3時間加熱攪拌した。これに新中村ィ匕学製 NKエステル A — TMM— 3LM— N (ペンタエリスリトールトリアタリレート 60質量0 /0とペンタエリスリト ールテトラアタリレート 40質量%とからなる。このうち、反応に関与するのは、水酸基 を有するペンタエリスリトールトリアタリレートのみである。 ) 549部を 30°Cで 1時間かけ て滴下後、 60°Cで 10時間加熱攪拌することで重合性基を含む有機化合物を得た。 反応液中の残存イソシァネート量を FT— IRで分析したところ 0.1%以下であり、反応 がほぼ定量的に終了したことを示した。生成物の赤外吸収スペクトルは原料中のメル カプト基に特徴的な 2550カイザーの吸収ピーク及び原料イソシァネートイ匕合物に特 徴的な 2260カイザーの吸収ピークが消失し、新たにウレタン結合及び S (C = 0) N H 基に特徴的な 1660カイザーのピーク及びアタリロキシ基に特徴的な 1720カイ ザ一のピークが観察され、重合性不飽和基としてのアタリロキシ基と S (C = O) NH -、ウレタン結合を共に有するアタリ口キシ基修飾アルコキシシランが生成して 、るこ とを示した。以上により、下記式(20)及び(21)で示される化合物が合計で 773部と 、反応に関与しな力つたペンタエリスリトールテトラアタリレート 220部が混在している 組成物(S— 1)を得た。 To a solution consisting of 221 parts of mercaptopropyltrimethoxysilane and 1 part of dibutyltin dilaurate in dry air, add 222 parts of isophorone diisocyanate at 50 ° C with stirring for 1 hour, then at 70 ° C. The mixture was heated and stirred for 3 hours. This new Nakamura I匕学Ltd. NK Ester A -. TMM- 3LM- N (consisting of 40 wt% pentaerythritol Atari rate 60 mass 0/0 and pentaerythritol Lumpur tetra strike rate Among them, involved in the reaction It is only pentaerythritol tritalylate having a hydroxyl group.) After dropping 549 parts at 30 ° C over 1 hour, the organic compound containing a polymerizable group is heated and stirred at 60 ° C for 10 hours. Obtained. When the amount of isocyanate remaining in the reaction solution was analyzed by FT-IR, it was 0.1% or less, indicating that the reaction was almost quantitatively completed. In the infrared absorption spectrum of the product, the 2550 Kaiser absorption peak characteristic of the mercapto group in the raw material and the 2260 Kaiser absorption peak characteristic of the raw material isocyanate compound disappeared, and the urethane bond and S ( C = 0) A peak of 1660 Kaiser characteristic of NH group and a peak of 1720 Kaiser characteristic of atalyloxy group are observed, and atalyloxy group as polymerizable unsaturated group and S (C = O) NH-, It was shown that oxy-oxy group-modified alkoxysilane having both urethane bonds was produced. As described above, 773 parts of the compounds represented by the following formulas (20) and (21) are mixed, and 220 parts of pentaerythritol tetraatalylate which does not participate in the reaction are mixed. A composition (S-1) was obtained.
[化 34] [Chemical 34]
[式中、 Acrylは、アタリロイル基を示し、 Me、メチル基を示す。 ] [In the formula, Acryl represents an allyloyl group, Me represents a methyl group. ]
[0153] 製造例 4:重合性基を有するシリカ粒子 (E— 1)の製造 [0153] Production Example 4: Production of silica particles (E-1) having a polymerizable group
製造例 3で合成した特定有機化合物を含む組成物(S— 1) 4. 0部、メチルェチル ケトンシリカゾル (MEK—ST— L、 日産化学工業製、数平均粒子径 0.04 μ m、シリ 力濃度 30%) 91. 3部(固形分 27. 4部)、イソプロパノール 0. 2部及びイオン交換水 0. 1部の混合液を、 80°C、 3時間攪拌後、オルト蟻酸メチルエステル 1. 4部を添加し 、さらに 1時間同一温度で加熱攪拌することで無色透明の粒子分散液 (E— 1)を得た 。粒子分散液 (E— 1)をアルミ皿に 2g秤量後、 120°Cのホットプレート上で 1時間乾 燥、秤量して固形分含量を求めたところ、 35質量%であった。 Composition containing a specific organic compound synthesized in Production Example 3 (S-1) 4.0 parts, methyl ethyl ketone silica sol (MEK-ST-L, manufactured by Nissan Chemical Industries, number average particle size 0.04 μm, silicic force concentration 30 %) 91.3 parts (solid content: 27.4 parts), 0.2 parts of isopropanol and 0.1 part of ion-exchanged water were stirred at 80 ° C for 3 hours, and then methyl orthoformate 1.4 parts Then, the mixture was further heated and stirred at the same temperature for 1 hour to obtain a colorless transparent particle dispersion (E-1). 2 g of the particle dispersion (E-1) was weighed in an aluminum dish, dried on a hot plate at 120 ° C. for 1 hour, and weighed to determine the solid content, which was 35% by mass.
[0154] 製造例 5: 2個以上の (メタ)アタリロイル基を有する化合物(D— 1)の製造 [0154] Production Example 5: Production of compound (D-1) having two or more (meth) atalyloyl groups
攪拌機付きの容器内のイソホロンジイソシァネート 18. 8部と、ジブチル錫ジラウレ ート 0. 2部とからなる溶液に対し、新中村化学製NKェステルA—TMM— 3LM— N (反応に関与するのは、水酸基を有するペンタエリスリトールトリアタリレートのみであ る。) 93部を、 10°C、 1時間の条件で滴下した後、 60°C、 6時間の条件で攪拌し、反 応液とした。 この反応液中の生成物、即ち、製造例 3と同様にして残存イソシァネート量を FT-I Rで測定したところ、 0. 1質量%以下であり、反応がほぼ定量的に行われたことを確 認した。また、分子内に、ウレタン結合、及びアタリロイル基 (重合性不飽和基)とを含 むことを確認した。 A solution consisting of 18.8 parts of isophorone diisocyanate and 0.2 part of dibutyltin dilaurate in a vessel equipped with a stirrer was added to NK Estel A-TMM-3LM-N (Shin Nakamura Chemical Co., Ltd.). (Only the pentaerythritol triatalylate having a hydroxyl group is added.) 93 parts are added dropwise at 10 ° C. for 1 hour, and then stirred at 60 ° C. for 6 hours. It was. The product in this reaction solution, that is, the amount of residual isocyanate was measured with FT-IR in the same manner as in Production Example 3, and was 0.1% by mass or less, indicating that the reaction was carried out almost quantitatively. confirmed. In addition, it was confirmed that the molecule contained a urethane bond and an allyloyl group (polymerizable unsaturated group).
以上により、下記式(22)で示される化合物が 75部得られたほ力、反応に関与しな 力つたペンタエリスリトールテトラアタリレート 37部が混在して 、る混合物(D— 1)を得 た。 As a result, 75 parts of the compound represented by the following formula (22) was obtained, and 37 parts of pentaerythritol tetraatalylate that was not involved in the reaction were mixed to obtain a mixture (D-1). .
[0155] [化 36] [0155] [Chemical 36]
[式中、 Acrylは、アタリロイル基を示す。 ] [In the formula, Acryl represents an allyloyl group. ]
[0156] 製造例 6 :水酸基含有含フッ素重合体 (A— 4)の製造 [0156] Production Example 6: Production of hydroxyl-containing fluoropolymer (A-4)
内容積 1. 5Lの電磁攪拌機付きステンレス製オートクレープを窒素ガスで十分置換 した後、酢酸ェチル 1600g、へキサフルォロプロペン 405. Og、ェチルビ-ルエーテ ル 32. Og、ヒドロキシェチルビ-ルエーテル 99. Og、ァゾ基含有ポリジメチルシロキ サンとして「VPS— 1001」(和光純薬工業株式会社製) 24. Og及び過酸化ラウロイ ル 4. Ogを加え、ドライアイス—メタノールで— 50°Cまで冷却した後、再度窒素ガスで 系内の酸素を除去した。 After replacing the stainless steel autoclave with an internal volume of 1.5 L with nitrogen gas sufficiently with nitrogen gas, 1600 g of ethyl acetate, hexafluoropropene 405. Og, ethyl vinyl ether 32. Og, hydroxy ethyl vinyl ether 99. “VPS-1001” as Og and azo group-containing polydimethylsiloxane (Wako Pure Chemical Industries, Ltd.) 24. Og and lauryl peroxide 4. Add Og and dry ice—methanol at −50 ° C After cooling to 0, oxygen in the system was removed again with nitrogen gas.
次いで 1—ビ-ロキシヘプタフルォロデカン 330. Ogを加え、昇温を開始した。ォー トクレーブ内の温度が 60°Cに達した時点での圧力は 5. 2 X 105Paを示した。その後 、 70°Cで 20時間攪拌下に反応を継続し、圧力が 1. 7 X 105Paに低下した時点でォ 一トクレーブを水冷し、反応を停止させた。室温に達した後、未反応モノマーを放出 しオートクレープを開放し、固形分濃度 30%のポリマー溶液を得た。得られたポリマ 一溶液をメタノールに投入しポリマーを析出させた後、メタノールにて洗浄し、 50°C にて真空乾燥を行 、740gの含フッ素重合体 (A— 4)を得た。 [0157] 製造例 7:アタリロイル基含有含フッ素重合体 (A— 5)の製造 Next, 1-bi-loxyheptafluorodecane 330. Og was added, and the temperature was raised. The pressure when the temperature inside the autoclave reached 60 ° C was 5.2 X 10 5 Pa. Thereafter, the reaction was continued with stirring at 70 ° C. for 20 hours, and when the pressure dropped to 1.7 × 10 5 Pa, the autoclave was cooled with water to stop the reaction. After reaching room temperature, unreacted monomers were released and the autoclave was opened to obtain a polymer solution having a solid content of 30%. The obtained polymer solution was put into methanol to precipitate a polymer, washed with methanol, and vacuum dried at 50 ° C. to obtain 740 g of a fluoropolymer (A-4). [0157] Production Example 7: Production of fluorinated polymer (A-5) containing ataliloyl group
製造例 2にお 、て水酸基含有含フッ素重合体 (A— 2)の代わりに (A— 4)を使用し た以外は同様の操作を行 、エチレン性不飽和基含有含フッ素重合体 (A— 5)の Ml BK溶液を得た。製造例 2と同様に固形分含量を求めたところ、 15. 0%であった。 In Production Example 2, the same operation was carried out except that (A-4) was used instead of the hydroxyl group-containing fluoropolymer (A-2), and the ethylenically unsaturated group-containing fluoropolymer (A — An Ml BK solution of 5) was obtained. The solid content was determined in the same manner as in Production Example 2 and found to be 15.0%.
[0158] 製造例 8:水酸基含有含フッ素重合体 (A— 6)の製造 [0158] Production Example 8: Production of hydroxyl-containing fluoropolymer (A-6)
内容積 1. 5Lの電磁攪拌機付きステンレス製オートクレープを窒素ガスで十分置換 した後、酢酸ェチル 2100g、ェチルビ-ルエーテル 6 lg、ヒドロキシェチルビ-ルェ 一テル 186g、 1ービ-ロキシ一へプタデカフルォロデカン 621g、ノ-オン性反応性 乳化剤として「アデカリアソープ ER— 30」(旭電化工業株式会社製、固形分濃度 15 %) 1200g、ァゾ基含有ポリジメチルシロキサンとして「VPS— 1001」(和光純薬工業 株式会社製) 45g及び過酸ィ匕ラウロイル 8gをカ卩え、ドライアイス一メタノールで一 50 °Cまで冷却した後、再度窒素ガスで系内の酸素を除去した。 After replacing the stainless steel autoclave with an internal volume of 1.5L with a nitrogen stirrer sufficiently with nitrogen gas, ethyl acetate 2100g, ethyl vinyl ether 6 lg, hydroxyethyl butyl ether 186g, 1-bi-oxyl hepta 621 g of decafluorodecane, “Adekaria soap ER-30” (asahi Denka Kogyo Co., Ltd., solid concentration 15%) as a non-ionic reactive emulsifier, 1200 g, “VPS— 1001 ”(manufactured by Wako Pure Chemical Industries, Ltd.) and 8 g of lauroyl peroxide were cooled to 150 ° C. with dry ice / methanol, and oxygen in the system was removed again with nitrogen gas.
次いでへキサフルォロプロピレン 760gをカ卩え、昇温を開始した。オートクレーブ内 の温度が 60°Cに達した時点での圧力は 5. 3 X 105Paを示した。その後、 70°Cで 20 時間攪拌下に反応を継続し、圧力が 1. 7 X 105Paに低下した時点でオートクレープ を水冷し、反応を停止させた。室温に達した後、未反応モノマーを放出しオートタレ ーブを開放し、固形分濃度 29%のポリマー溶液を得た。得られたポリマー溶液をメタ ノールに投入しポリマーを析出させた後、メタノールにて洗浄し、 50°Cにて真空乾燥 を行い 1500gの含フッ素重合体 (A— 6)を得た。 Next, 760 g of hexafluoropropylene was added, and the temperature was raised. The pressure when the temperature inside the autoclave reached 60 ° C was 5.3 X 10 5 Pa. Thereafter, the reaction was continued with stirring at 70 ° C. for 20 hours, and when the pressure dropped to 1.7 × 10 5 Pa, the autoclave was cooled with water to stop the reaction. After reaching room temperature, the unreacted monomer was released and the autotarve was released to obtain a polymer solution with a solid content of 29%. The obtained polymer solution was poured into methanol to precipitate a polymer, washed with methanol, and vacuum dried at 50 ° C. to obtain 1500 g of a fluoropolymer (A-6).
[0159] 製造例 9:水酸基含有含フッ素重合体 (A— 7)の製造 [0159] Production Example 9: Production of hydroxyl-containing fluoropolymer (A-7)
内容積 1. 5Lの電磁攪拌機付きステンレス製オートクレープを窒素ガスで十分置換 した後、酢酸ェチル 1400g、パーフルォロ(プロピルビュルエーテル) 506g、ヒドロキ シェチルビ-ルエーテル 15 lg、 1ービ-ロキシ一へプタデカフルォロデカン 93g、ノ ユオン性反応性乳化剤として「アデカリアソープ NE— 30」(旭電化工業株式会社製 、固形分濃度 15%) 150g、ァゾ基含有ポリジメチルシロキサンとして「VPS— 1001」 (和光純薬工業株式会社製) 23g及び過酸ィ匕ラウロイル 4gを加え、ドライアイス一メタ ノールで 50°Cまで冷却した後、再度窒素ガスで系内の酸素を除去し、昇温を開始 した。オートクレーブ内の温度が 60°Cに達した時点での圧力は 5. 3 X 105Paを示し た。その後、 70°Cで 20時間攪拌下に反応を継続し、圧力が 1. 7 X 105Paに低下し た時点でオートクレープを水冷し、反応を停止させた。室温に達した後、未反応モノ マーを放出しオートクレープを開放し、固形分濃度 30%のポリマー溶液を得た。得ら れたポリマー溶液をメタノールに投入しポリマーを析出させた後、メタノールにて洗浄 し、 50°Cにて真空乾燥を行 、720gの含フッ素重合体 (A— 7)を得た。 After replacing the stainless steel autoclave with an internal volume of 1.5 L with nitrogen gas sufficiently with nitrogen gas, 1400 g of ethyl acetate, 506 g of perfluoro (propyl butyl ether), 15 lg of hydroxy stilbyl ether, 1-loxy-leptadecadeca Fluorodecane 93g, “Adekaria soap NE-30” (asahi Denka Kogyo Co., Ltd., solid content concentration 15%) 150g as a nonionic reactive emulsifier, “VPS-1001” as an azo group-containing polydimethylsiloxane (Wako Pure Chemical Industries, Ltd.) Add 23g and 4g lauroyl peroxide, cool to 50 ° C with dry ice and methanol, remove oxygen in the system again with nitrogen gas, and start heating did. The pressure when the temperature in the autoclave reaches 60 ° C is 5.3 X 10 5 Pa It was. Thereafter, the reaction was continued with stirring at 70 ° C. for 20 hours. When the pressure dropped to 1.7 × 10 5 Pa, the autoclave was cooled with water to stop the reaction. After reaching room temperature, the unreacted monomer was released and the autoclave was opened to obtain a polymer solution having a solid content of 30%. The obtained polymer solution was poured into methanol to precipitate a polymer, washed with methanol, and vacuum dried at 50 ° C. to obtain 720 g of a fluoropolymer (A-7).
[0160] 製造例 10:重合性基含有含フッ素重合体 (A— 8)の製造 [0160] Production Example 10: Production of polymerizable group-containing fluoropolymer (A-8)
電磁攪拌機、ガラス製冷却管及び温度計を備えた容量 10リットルのセパラブルフラ スコに、製造例 8で得られた水酸基含有含フッ素重合体 (A— 6)を 680g、重合禁止 剤として 2, 6—ジ— t—ブチルメチルフエノール 0. lg及び MIBK4800gを仕込み、 20°Cで水酸基含有含フッ素重合体 (A— 6)が MIBKに溶解して、溶液が透明、均一 になるまで攪拌を行った。次いで、 2—アタリロイルォキシェチルイソシァネート (A— 1) 162gを添加し、溶液が均一になるまで攪拌した後、ジブチノレチンジラウレート 1. 7 gを添加して反応を開始し、温度を 55〜65°Cに保持して 5時間攪拌を継続すること により、エチレン性不飽和基含有含フッ素重合体 (A— 8)の MIBK溶液を得た。この 溶液をアルミ皿に 2g秤量後、 150°Cのホットプレート上で 5分間乾燥、秤量して固形 分含量を求めたところ、 15%であった。 In a separable flask with a capacity of 10 liters equipped with a magnetic stirrer, a glass cooling tube and a thermometer, 680 g of the hydroxyl group-containing fluoropolymer (A-6) obtained in Production Example 8 was used as a polymerization inhibitor. Di-t-butylmethylphenol (0.1 lg) and MIBK4800g were charged, and the mixture was stirred at 20 ° C until the hydroxyl group-containing fluoropolymer (A-6) was dissolved in MIBK and the solution became clear and uniform. Next, 162 g of 2-Ataloyloxetyl isocyanate (A-1) was added and stirred until the solution became homogeneous, and then 1.7 g of dibutinoretin dilaurate was added to start the reaction. The MIBK solution of the ethylenically unsaturated group-containing fluoropolymer (A-8) was obtained by maintaining the temperature at 55 to 65 ° C and continuing stirring for 5 hours. 2 g of this solution was weighed in an aluminum dish, dried on a hot plate at 150 ° C. for 5 minutes, and weighed to obtain a solid content of 15%.
[0161] 製造例 11:重合性基含有含フッ素重合体 (A— 9)の製造 [0161] Production Example 11: Production of polymerizable group-containing fluoropolymer (A-9)
電磁攪拌機、ガラス製冷却管及び温度計を備えた容量 1リットルのセパラブルフラ スコに、製造例 9で得られた水酸基含有含フッ素重合体 (A— 7)を 20g、 MIBK180 g、ジメチルァ-リン 5gを仕込み、室温で溶液が均一になるまで攪拌を行った。次い で、アクリル酸クロライド 3. 8gを添加し、溶液が均一になるまで攪拌した後、温度を 5 5〜65°Cに保持し 12時間攪拌を行った。その後、室温まで冷却し、 10%アンモニア 水を 8g滴下した。こうして得られた反応混合溶液をメタノールと水の混合溶液 (混合 比メタノール:水 = 9 : 1) 1リットルに投入しポリマーを沈殿させた。貧溶媒をデカンテ ーシヨンで取り除き、 MIBK200gを加えて溶液が均一になるまで攪拌し、その後無 水硫酸マグネシウム 2gを加え、さらに 1時間攪拌した。一晩放置後、無水硫酸マグネ シゥムをろ別してエチレン性不飽和基含有含フッ素重合体 (A— 9)の MIBK溶液を 得た。この溶液をアルミ皿に 2g秤量後、 150°Cのホットプレート上で 5分間乾燥、秤 量して固形分含量を求めたところ、 10%であった。 A separable flask with a capacity of 1 liter equipped with a magnetic stirrer, glass cooling tube and thermometer was charged with 20 g of the hydroxyl group-containing fluoropolymer (A-7) obtained in Production Example 9, MIBK 180 g, and dimethylaline 5 g. The mixture was charged and stirred at room temperature until the solution was uniform. Next, 3.8 g of acrylic acid chloride was added and stirred until the solution became homogeneous, and then stirred for 12 hours while maintaining the temperature at 55 to 65 ° C. Then, it cooled to room temperature and 8g of 10% ammonia water was dripped. The reaction mixture solution thus obtained was poured into 1 liter of a mixed solution of methanol and water (mixing ratio methanol: water = 9: 1) to precipitate the polymer. The poor solvent was removed with decantation, and 200 g of MIBK was added and stirred until the solution became homogeneous. Then, 2 g of anhydrous magnesium sulfate was added, and the mixture was further stirred for 1 hour. After standing overnight, anhydrous magnesium sulfate was filtered off to obtain a MIBK solution of an ethylenically unsaturated group-containing fluoropolymer (A-9). Weigh 2g of this solution in an aluminum dish, dry on a hot plate at 150 ° C for 5 minutes, and weigh. The solid content was determined to be 10%.
[0162] 実施例 1 :硬化性榭脂組成物 1の調製 [0162] Example 1: Preparation of curable resin composition 1
製造例 1で得られた水酸基含有含フッ素重合体 (A— 2) 4. 75g (重合性基含有フ ッ素重合体として 4. 75g)、 9, 9—ビス [4— (2—アタリロイルォキシエトキシ)フエ-ル ]フルオレン (A— BPEF、新中村化学工業製) 4. 75g、 2—メチル—1—〔4— (メチル チォ)フエ-ル〕—2 モルホリノプロパン— 1—オン (ィルガキュア 907、チバ'スぺシ ャリティ'ケミカルズ社製) 0. 05g、 MIBK115gをカ卩ぇ攪拌した。得られた硬化性榭 脂組成物の固形分濃度は 8%であった。 Hydroxyl group-containing fluoropolymer (A-2) obtained in Production Example 1 4.75 g (4.75 g as a polymerizable group-containing fluoropolymer), 9, 9-bis [4- (2-Ataliloyl) Oxyethoxy) phenol] fluorene (A—BPEF, Shin-Nakamura Chemical Co., Ltd.) 4. 75 g, 2-methyl-1- (4- (methylthio) phenol] -2 morpholinopropane-1-one ( (Irgacure 907, manufactured by Ciba “Specialty” Chemicals) 0.05 g and MIBK 115 g were stirred. The solid content concentration of the obtained curable resin composition was 8%.
[0163] 実施例 2 :硬化性榭脂組成物 2の調製 [0163] Example 2: Preparation of curable resin composition 2
製造例 2で得られたアタリロイル基含有含フッ素重合体 (A— 3)の MIBK溶液 31. 7g (重合性基含有フッ素重合体として 4. 75g)、 9, 9 ビス [4— (2—アタリロイルォ キシエトキシ)フエ-ル]フルオレン (A—BPEF、新中村化学工業製) 4. 75g、 2—メ チルー 1一〔4 (メチルチオ)フエ-ル〕 2 モルホリノプロパン 1 オン(ィルガ キュア 907、チノく'スぺシャリティ'ケミカルズ社製) 0. 05g、 MIBK88. lgをカロえ攪拌 した。得られた硬化性榭脂組成物の固形分濃度は 8%であった。 MIBK solution of Ataliloyl group-containing fluoropolymer (A-3) obtained in Production Example 2 31.7 g (4.75 g as a polymerizable group-containing fluoropolymer), 9, 9 Bis [4- (2-Ataliloylo) Xylethoxy) phenol] fluorene (A—BPEF, Shin-Nakamura Chemical Co., Ltd.) 4. 75 g, 2-methyl- 1 1 [4 (methylthio) phenol] 2 morpholinopropane 1-on (Irgacure 907, Chinoku ' (Specialty Chemicals) 0.05g and MIBK88.lg were stirred and stirred. The resulting curable resin composition had a solid content concentration of 8%.
[0164] 実施例 3〜23、比較例 1〜8 [0164] Examples 3 to 23, Comparative Examples 1 to 8
各成分を表 1〜 5に示す割合で配合した以外は実施例 1〜 2と同様にして硬化性榭 脂組成物を得た。実施例 7〜13では、製造例 2において MIBKの代わりに表 3に記 載の各希釈溶剤を使用して、アタリロイル基含有含フッ素重合体 (A— 3)を合成した 以外は製造例 2と同様に製造されたアタリロイル基含有含フッ素重合体 (A— 3)を用 V、ることにより、各実施例に示された希釈溶剤を用 、た硬化性榭脂組成物を得た。 A curable resin composition was obtained in the same manner as in Examples 1 to 2, except that each component was blended in the proportions shown in Tables 1 to 5. In Examples 7 to 13, Production Example 2 and Production Example 2 were used except that each dilution solvent listed in Table 3 was used instead of MIBK in Synthesis Example 2 to synthesize the alicyclic fluorinated polymer (A-3). A curable resin composition was obtained using the dilute solvent shown in each example by using the atalyloyl group-containing fluoropolymer (A-3) produced in the same manner.
[0165] また、上記実施例 1〜23、比較例 1〜8で製造した硬化性榭脂組成物を用いて、硬 化膜を作製し、硬化膜の特性を評価した。硬化膜の製造方法は、下記のとおりである シリカ粒子ゾル (MEK—ST、 日産化学工業製、数平均粒子径 0. 022 m、シリカ 濃度 30%) 98. 6g、 2—メチルー 1 [4 (メチルチオ)フエ-ル ] 2 モルホリノプ 口パン一 1—オン(IRGACURE907、チノく'スペシャルティ'ケミカルズ製) 1. 2g、多 官能ウレタンアタリレートオリゴマー (U— 6HA、新中村ィ匕学工業製) 33. 2g、シクロ へキサノン 7gを混合攪拌し、シリカ粒子含有ノヽードコート層用組成物を得た。このシ リカ粒子含有ノヽードコート層用組成物を、ワイヤーバーコータ(# 12)を用いて、トリア セチルセルロースフィルム(LOFO製、膜厚 80 μ m)に塗工した後、オーブン中 80°C で 1分間乾燥した。続いて、空気下、高圧水銀ランプを用いて、 0. 3jZcm2の光照 射条件で紫外線を照射することにより、ハードコート層を形成した。ハードコート層の 膜厚を触針式膜厚計にて測定したところ 5 μ mであった。 [0165] A cured film was prepared using the curable resin composition produced in Examples 1 to 23 and Comparative Examples 1 to 8, and the characteristics of the cured film were evaluated. The method for producing the cured film is as follows: Silica particle sol (MEK-ST, manufactured by Nissan Chemical Industries, number average particle size 0.022 m, silica concentration 30%) 98.6 g, 2-methyl-1 [4 ( Methylthio) phenol] 2 Morpholinop Mouth pan 1-one (IRGACURE907, manufactured by Chinoku 'Specialty' Chemicals) 1. 2g, polyfunctional urethane acrylate oligomer (U-6HA, manufactured by Shin-Nakamura Chemical Co., Ltd.) 33. 2g, cyclo 7 g of hexanone was mixed and stirred to obtain a composition for a node coat layer containing silica particles. After coating this silica particle-containing composition for a node coat layer on a triacetyl cellulose film (LOFO, film thickness 80 μm) using a wire bar coater (# 12), it was heated in an oven at 80 ° C. Dried for 1 minute. Subsequently, a hard coat layer was formed by irradiating ultraviolet rays under a light irradiation condition of 0.3 jZcm 2 using a high-pressure mercury lamp in the air. When the film thickness of the hard coat layer was measured with a stylus type film thickness meter, it was 5 μm.
[0166] 得られたノヽードコート層の上に、ワイヤーバーコータ(# 3)を用いて、上記実施例 1 〜 19及び比較例 1〜8で得られた各硬化性榭脂組成物を塗工し、室温で 5分間乾燥 させた。その後、窒素雰囲気下で高圧水銀灯ランプを用いて、 0. 9jZcm2の光照射 条件で紫外線を照射することにより全体の膜厚が 0. 2 ;z mの硬化膜層を形成した。 [0166] Using the wire bar coater (# 3), each curable resin composition obtained in Examples 1 to 19 and Comparative Examples 1 to 8 was applied onto the obtained node coat layer. And dried at room temperature for 5 minutes. Then, a cured film layer having a total film thickness of 0.2; zm was formed by irradiating ultraviolet rays under a light irradiation condition of 0.9 jZcm 2 using a high-pressure mercury lamp lamp in a nitrogen atmosphere.
[0167] <硬化膜の評価 > [0167] <Evaluation of cured film>
得られた硬化膜について、下記特性を評価した。得られた結果を表 1〜5に示す。 (1)外観 The obtained cured film was evaluated for the following characteristics. The obtained results are shown in Tables 1-5. (1) Appearance
前記の方法によって得られた硬化膜を蛍光灯下にて目視で、異物によるブッゃ塗 布ムラによる虹模様等の外観上の欠陥を、以下の基準で評価した。 The cured film obtained by the above-described method was visually observed under a fluorescent lamp, and appearance defects such as a rainbow pattern due to uneven coating of foreign matter due to foreign matters were evaluated according to the following criteria.
◎:硬化膜にブッゃ塗布ムラが全く認められない。 A: No uneven coating is observed on the cured film.
〇:硬化膜にブッゃ塗布ムラがわずかに認められるものの、使用上の問題が無い。 △:硬化膜にブッゃ塗布ムラが認められる。 A: Although coating unevenness is slightly observed on the cured film, there is no problem in use. Δ: Application unevenness is observed in the cured film.
X:硬化膜にブッゃ塗布ムラが多く認められる。 X: Many uneven coatings are observed on the cured film.
[0168] (2)ヘイズ [0168] (2) Haze
得られた積層体における濁度 (Haze値)を、 Haze計を用いて測定し、以下の基準 で評価した。 Turbidity (Haze value) in the obtained laminate was measured using a Haze meter and evaluated according to the following criteria.
◎ : Haze値が 0. 5%以下である。 : Haze value is 0.5% or less.
〇: Haze値が 1%以下である。 ○: Haze value is 1% or less.
△: Haze値が 3%以下である。 Δ: Haze value is 3% or less.
X: Haze値が 3%を超える。 X: Haze value exceeds 3%.
[0169] (3)反射率 [0169] (3) Reflectance
得られた反射防止用積層体の反射防止性を、分光反射率測定装置 (大型試料室 積分球付属装置 150— 09090を組み込んだ自記分光光度計 U— 3410、 日立製作 所 (株)製)により、波長 340〜700nmの範囲で反射率を測定して評価した。具体的 には、アルミの蒸着膜における反射率を基準(100%)として、各波長における反射 防止用積層体 (反射防止膜)の反射率を測定し、そのうち波長 550nmにおける光の 反射率から、反射防止性を、以下の基準で評価した。 Spectral reflectance measurement device (large sample chamber) The reflectance was measured in the wavelength range of 340 to 700 nm using a self-recording spectrophotometer U-3410 equipped with an integrating sphere attachment device 150-09090 (manufactured by Hitachi, Ltd.) and evaluated. Specifically, the reflectance of the antireflection laminate (antireflection film) at each wavelength was measured using the reflectance of the deposited aluminum film as a reference (100%), and from the reflectance of light at a wavelength of 550 nm, The antireflection property was evaluated according to the following criteria.
◎:反射率が 1 %以下である。 A: The reflectance is 1% or less.
〇:反射率が 2%以下である。 ○: Reflectance is 2% or less.
△:反射率が 3%以下である。 Δ: Reflectance is 3% or less.
X:反射率が 3%を超える。 X: Reflectance exceeds 3%.
[0170] (4)而スチールウール性 [0170] (4) Meta-steel wool
硬化膜のスチールウール耐性テストを次に示す方法で実施した。即ち、スチールゥ ール (ボンスター No. 0000、日本スチールウール (株)社製)を学振型摩擦堅牢度 試験機 (AB— 301、テスター産業 (株)製)に取りつけ、硬化膜の表面を荷重 500gの 条件で 10回繰り返し擦過し、当該硬化膜の表面における傷の発生の有無を目視で 、以下の基準で評価した。 The steel wool resistance test of the cured film was performed by the following method. In other words, steel wool (Bonster No. 0000, manufactured by Nippon Steel Wool Co., Ltd.) is attached to a Gakushin type friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.), and the surface of the cured film is loaded. Scratching was repeated 10 times under the condition of 500 g, and the presence or absence of scratches on the surface of the cured film was visually evaluated according to the following criteria.
◎:硬化膜に剥離や傷が全く認められな 、。 A: No peeling or scratches are observed on the cured film.
〇:硬化膜の剥離や傷の発生がほとんど認められない。 ◯: Almost no peeling or scratching of the cured film is observed.
△:硬化膜に細 、傷が認められる。 Δ: Fine and scratches are observed in the cured film.
X:硬化膜の一部に剥離が生じ、又は硬化膜の表面に筋状の傷が発生した。 X: Peeling occurred on a part of the cured film, or streak scratches occurred on the surface of the cured film.
[0171] (5)耐布性 [0171] (5) Cloth resistance
硬化膜の布耐性テストを次に示す方法で実施した。即ち、ベンコット(S— 2、旭化 成社製)を学振型摩擦堅牢度試験機 (AB— 301、テスター産業 (株)製)に取りつけ 、硬化膜の表面を荷重 lkgの条件で 100回繰り返し擦過し、当該硬化膜の表面にお ける傷の発生の有無を目視で、以下の基準で評価した。 The cloth resistance test of the cured film was carried out by the following method. In other words, Bencott (S-2, manufactured by Asahi Kasei Co., Ltd.) was attached to a Gakushin friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.), and the surface of the cured film was loaded 100 times under the condition of load lkg. By rubbing repeatedly, the presence or absence of scratches on the surface of the cured film was visually evaluated according to the following criteria.
◎:硬化膜に剥離や傷が全く認められな 、。 A: No peeling or scratches are observed on the cured film.
〇:硬化膜の剥離や傷の発生がほとんど認められない。 ◯: Almost no peeling or scratching of the cured film is observed.
△:硬化膜に細 、傷が認められる。 Δ: Fine and scratches are observed in the cured film.
X:硬化膜の一部に剥離が生じ、又は硬化膜の表面に筋状の傷が発生した。 [0172] (6)耐薬品性 X: Peeling occurred on a part of the cured film, or streak scratches occurred on the surface of the cured film. [0172] (6) Chemical resistance
硬化膜の薬品耐性テストを次に示す方法で実施した。得られた反射防止膜上に 3 %水酸ィ匕ナトリウム水溶液、 1%塩酸、エタノール、 MEK、ガラスマイペット(花王製) をそれぞれ 1滴滴下し、室温で 30分間放置した。その後、ベンコット(S— 2、旭化成 社製)で薬液を拭取り、室温で 3分間乾燥させた。そして、滴下した痕を目視にて、以 下の基準で評価した。 The chemical resistance test of the cured film was performed by the following method. A drop of 3% aqueous sodium hydroxide, 1% hydrochloric acid, ethanol, MEK and glass mypet (manufactured by Kao) was dropped on the resulting antireflection film and left at room temperature for 30 minutes. Thereafter, the chemical solution was wiped off with Bencott (S-2, manufactured by Asahi Kasei Co., Ltd.) and dried at room temperature for 3 minutes. Then, the dropped marks were visually evaluated according to the following criteria.
〇: V、ずれの薬品でも硬化膜の剥離や傷が全く認められな!、。 ○: V, no peeling or scratches on the cured film is observed even with misaligned chemicals!
△: 1種類以上の薬品で硬化膜の剥離や傷が認められる。 Δ: One or more kinds of chemicals show peeling or scratches on the cured film.
X:すべての薬品で硬化膜の剥離や傷が認められる。 X: Exfoliation and scratches of the cured film are observed with all chemicals.
[0173] (7)防汚性 [0173] (7) Antifouling property
硬化膜の防汚性テストを次に示す方法で実施した。得られた反射防止膜上に指紋 を付着させ、ベンコット (S— 2、旭化成社製)で指紋を拭取った。拭取り跡を目視にて 、以下の基準で評価した。 The antifouling test of the cured film was carried out by the following method. A fingerprint was adhered on the obtained antireflection film, and the fingerprint was wiped with Bencot (S-2, manufactured by Asahi Kasei Co., Ltd.). The wiping trace was visually evaluated according to the following criteria.
〇:指紋が完全に拭取れる。 ○: Fingerprints can be completely wiped off.
△:指紋がわずかに残る。 Δ: Fingerprints remain slightly.
X:全く指紋が拭取れない。 X: Fingerprints cannot be wiped off at all.
[0174] (8)色目 [0174] (8) Eye
上記(3)反射率の測定で得られた反射率曲線より C光源による角度 10° からの色 空間の値 (b * )により、以下の基準で評価した。 Based on the reflectance curve obtained from the above (3) reflectance measurement, the color space value (b *) from an angle of 10 ° with a C light source was used for evaluation according to the following criteria.
◎ :b *がー 5以下 ◎: b * is less than 5
〇:b *がー 5を超え 8以下 〇 : b * is over 5 and under 8
△ :b *が— 8を超え— 10以下 △: b * is more than -8 and less than 10
X: b *がー 10以上 X: b * is over 10
[0175] [表 1] 表 ^ [0175] [Table 1] Table ^
3 S017 表 2 3 S017 Table 2
表 3 Table 3
表 4Table 4
〔〕 [0179] [表 5] [] [0179] [Table 5]
表 5 Table 5
[0180] 各表において、「硬化後の屈折率」とは、その成分単独で硬化させた硬化膜のアツ ベ屈折率計で測定された屈折率を意味する。 In each table, “refractive index after curing” means a refractive index measured with an Abbe refractometer of a cured film cured with the component alone.
[0181] 各表に記載の成分の詳細を下記に示す。 [0181] Details of the components described in each table are shown below.
(Α)成分: (Α) Ingredients:
水酸基含有含フッ素重合体 Α— 2 (製造例 1で製造) Hydroxyl group-containing fluoropolymer Α-2 (Manufactured in Production Example 1)
アタリロイル基含有含フッ素重合体 A— 3 (製造例 2で製造) Ataliloyl group-containing fluorine-containing polymer A-3 (Manufactured in Production Example 2)
アタリロイル基含有含フッ素重合体 A— 5 (製造例 7で製造) Ataliloyl group-containing fluoropolymer A-5 (manufactured in Production Example 7)
(B)成分: (B) component:
9, 9 ビス [4一(2—アタリロイルォキシエトキシ)フエ-ル]フルオレン(新中村化学 製 A— BPEF) 9, 9 Bis [4 (2-Atalyloxyethoxy) phenol] fluorene (Shin-Nakamura Chemical A-BPEF)
ビスフエノール A EO変性ジアタリレート(サートマ一製 SR— 349) Bisphenol A EO-modified diatalylate (Sartoma 1 SR—349)
臭素化ビスフエノール Aエポキシジアタリレート(日本ュピカ製ネオポール 8330) ビスフエノール Aエポキシアタリレート(日本ュピカ製ネオポール 8332) フルオレンとビスフエノール Aとの共重合体のエポキシアタリレート(日本ュピカ製ネ ォポーノレ 8335) Brominated bisphenol A epoxy diatalylate (Nippol, Nippon Pica 8330) Bisphenol A epoxy acrylate (Neopol 8332, Nippon Pica) Epoxy acrylate of copolymer of fluorene and bisphenol A (Nippa Oponole 8335)
希釈溶剤 ( (C)成分の有機溶剤を含む): Diluting solvent (including organic solvent of component (C)):
各溶剤はすべて和光純薬製のものを用いた All solvents were manufactured by Wako Pure Chemical.
(D)成分: Component (D):
フエノキシェチルアタリレート (第一工業製 PHE) Phenoxetyl Atylate (PHE)
ジペンタエリスリトールへキサアタリレート(日本化薬製 DPHA) Dipentaerythritol Hexaatalylate (Nippon Kayaku DPHA)
N -ビュル— 2—ピロリドン(東亞合成製 M— 150) N-Bulu-2-pyrrolidone (Toagosei M-150)
化合物 (D— 1) (製造例 5で製造) Compound (D— 1) (Manufactured in Production Example 5)
CN4000 (サートマ一社製末端アクリルのフッ素オリゴマー) CN4000 (Certoma's terminal acrylic fluorine oligomer)
(E)成分: (E) component:
アクリル変性シリカ粒子 (E— 1) (製造例 3で製造) Acrylic modified silica particles (E-1) (Manufactured in Production Example 3)
(F)成分: Component (F):
2—メチルー 1 4 (メチルチオ)フエ-ル〕 2—モルホリノプロパン 1 オン( チノく.スぺシャリティ ·ケミカルズ社製ィルガキュア 907) 2-Methyl-1 4 (Methylthio) phenol] 2-Morpholinopropane 1-on (Chinok. Irgacure 907 from Specialty Chemicals)
(G)成分: (G) component:
両末端メタクリル変性ポリジメチルシロキサン (チッソ社製 FM7725、両末端メタタリ ルアクリルポリジメチルシロキサン、スリップ剤) Both ends methacryl-modified polydimethylsiloxane (Chisso FM7725, both ends methacrylic polydimethylsiloxane, slip agent)
産業上の利用可能性 Industrial applicability
本発明の硬化性榭脂組成物は、一の塗膜から、基材上に二層以上の多層構造を 有する硬化膜を形成することができる。 The curable resin composition of the present invention can form a cured film having a multilayer structure of two or more layers on a substrate from one coating film.
本発明の硬化性榭脂組成物、その硬化物は、例えば、プラスチック光学部品、タツ チパネル、フィルム型液晶素子、プラスチック容器、建築内装材としての床材、壁材、 人工大理石等の傷付き (擦傷)防止や汚染防止のための保護コーティング材;フィル ム型液晶素子、タツチパネル、プラスチック光学部品等の反射防止膜;各種基材の接 着剤、シーリング材;印刷インクのバインダー材等として、特に反射防止膜として好適 に用いることができる。 The curable resin composition of the present invention and the cured product thereof may be damaged by, for example, plastic optical parts, touch panels, film-type liquid crystal elements, plastic containers, floor materials as building interior materials, wall materials, artificial marble, etc. Protective coating materials for preventing (scratching) and preventing contamination; antireflection films for film-type liquid crystal elements, touch panels, plastic optical parts, etc .; adhesives and sealing materials for various substrates; printing ink binder materials, etc. It can be suitably used as an antireflection film.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007521151A JP5125507B2 (en) | 2005-04-13 | 2006-03-23 | Resin composition, cured film and laminate |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005-116213 | 2005-04-13 | ||
| JP2005116213 | 2005-04-13 | ||
| JP2005160315 | 2005-05-31 | ||
| JP2005-160315 | 2005-05-31 | ||
| JP2005-276838 | 2005-09-22 | ||
| JP2005276838 | 2005-09-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006112234A1 true WO2006112234A1 (en) | 2006-10-26 |
Family
ID=37114965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2006/305869 Ceased WO2006112234A1 (en) | 2005-04-13 | 2006-03-23 | Resin composition, cured film, and layered product |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5125507B2 (en) |
| KR (1) | KR20070118639A (en) |
| TW (1) | TW200702378A (en) |
| WO (1) | WO2006112234A1 (en) |
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| JP2007262127A (en) * | 2006-03-27 | 2007-10-11 | Jsr Corp | Curable resin composition and antireflection film |
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| JP2010215685A (en) * | 2009-03-13 | 2010-09-30 | Toppan Printing Co Ltd | Low refractive index coating agent and antireflection film |
| JP2011505452A (en) * | 2007-11-29 | 2011-02-24 | エルジー・ケム・リミテッド | Coating composition and coating film excellent in abrasion resistance and fingerprint removal |
| KR20110097767A (en) * | 2008-11-27 | 2011-08-31 | 도레이 카부시키가이샤 | Siloxane composition and protective film for touch panels using the same |
| US8071195B2 (en) * | 2007-12-12 | 2011-12-06 | Tdk Corporation | Multi-layered object comprising hard coat layer and light transmitting layer, and method for producing the same |
| WO2011161812A1 (en) * | 2010-06-25 | 2011-12-29 | リケンテクノス株式会社 | Coating material and laminate body |
| JP2012518713A (en) * | 2009-02-27 | 2012-08-16 | エルジー・ケム・リミテッド | Coating composition and coating film excellent in wear resistance and stain resistance |
| JP2012168416A (en) * | 2011-02-15 | 2012-09-06 | Fujifilm Corp | Method for manufacturing antireflection film, antireflection film, and coating composition |
| JP2012247667A (en) * | 2011-05-30 | 2012-12-13 | Jsr Corp | Laminate for antireflection and manufacturing method thereof, and curable composition |
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| JP2013041086A (en) * | 2011-08-15 | 2013-02-28 | Asahi Kasei E-Materials Corp | Optical element |
| JP2013076786A (en) * | 2011-09-29 | 2013-04-25 | Fujifilm Corp | Manufacturing method of antireflection film, antireflection film, coating composition |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW200702378A (en) | 2007-01-16 |
| KR20070118639A (en) | 2007-12-17 |
| JPWO2006112234A1 (en) | 2008-12-04 |
| JP5125507B2 (en) | 2013-01-23 |
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