WO2006033740A1 - Method for reducing cyclohexenone content of a cyclohexenone-containing organic mixture - Google Patents
Method for reducing cyclohexenone content of a cyclohexenone-containing organic mixture Download PDFInfo
- Publication number
- WO2006033740A1 WO2006033740A1 PCT/US2005/029655 US2005029655W WO2006033740A1 WO 2006033740 A1 WO2006033740 A1 WO 2006033740A1 US 2005029655 W US2005029655 W US 2005029655W WO 2006033740 A1 WO2006033740 A1 WO 2006033740A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- organic mixture
- cyclohexenone
- mixture
- treated
- cyclohexanone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C27/00—Processes involving the simultaneous production of more than one class of oxygen-containing compounds
- C07C27/26—Purification; Separation; Stabilisation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/78—Separation; Purification; Stabilisation; Use of additives
- C07C45/85—Separation; Purification; Stabilisation; Use of additives by treatment giving rise to a chemical modification
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/74—Separation; Purification; Use of additives, e.g. for stabilisation
- C07C29/88—Separation; Purification; Use of additives, e.g. for stabilisation by treatment giving rise to a chemical modification of at least one compound
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C49/00—Ketones; Ketenes; Dimeric ketenes; Ketonic chelates
- C07C49/385—Saturated compounds containing a keto group being part of a ring
- C07C49/403—Saturated compounds containing a keto group being part of a ring of a six-membered ring
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/14—The ring being saturated
Definitions
- Exemplary embodiments of the present invention relate to a method of reducing cyclohexenone concentration in an organic mixture containing cyclohexenone.
- Caprolactam has extensive commercial use, including its use in making nylon, such as nylon 6 for example, via condensation polymerization.
- Existing technology for producing caprolactam, particularly ⁇ -caprolactam, on a commercial scale involves the reaction of cyclohexanone with a hydroxylamine salt to form a cyclohexanone oxime intermediate. Cyclohexanone oxime undergoes Beckmann rearrangement upon treatment with concentrated sulfuric acid to form ⁇ -caprolactam.
- Cyclohexanone is typically produced from cyclohexane that has been air oxidized to make a cyclohexanol-cyclohexanone mixture followed by dehydrogenation of the cyclohexanol in the mixture to produce more cyclohexanone.
- impurities are normally present in the cyclohexanol-cyclohexanone mixture obtained from air-oxidation of cyclohexane.
- Such impurities may include esters, carboxylic acids and cyclohexenone, particularly 2-cyclohexene-l-one.
- Several methods have been proposed for removing esters and carboxylic acids from cyclohexanol-cyclohexanone mixture.
- DE 2,123,184 relates to a saponification method for decomposing the esters in alcohol, especially cyclohexanol, in the residues remaining after cyclohexanol- cyclohexanone distillation. In this way, additional cyclohexanol is obtained that results in a higher yield.
- DE 2,650,892 relates to reducing caustic consumption during the treatment of acid and ester by-products by using an alkali hydroxide and carbonate and recycling some of the cyclohexane oxidation off -gas.
- Japanese patent J08-019019 relates to eliminating esters and carboxylic acids from mixtures obtained during cyclohexane oxidation in presence of boron products with two step saponification.
- Embodiments of the invention are directed to a method for reducing the cyclohexenone content of a cyclohexenone-containing organic mixture.
- the method comprises treating the organic mixture with an effective amount of an additive comprising at least one of sulfurous acid, a salt of sulfurous acid, or an alkali hydroxide.
- Figure 1 is a graphical representation of the effect of a weak acid salt on cyclohexenone concentration added to an organic mixture containing cyclohexenone.
- Figure 2 is a graphical representation of the amount of cyclohexenone in an organic mixture as a function of time in the presence of an alkali hydroxide.
- Embodiments of the invention are directed to a method for reducing the cyclohexenone content of a cyclohexenone-containing organic mixture.
- the method comprises treating the organic mixture with an effective amount of additive comprising at least one of sulfurous acid, a salt of sulfurous acid, or an alkali hydroxide.
- the additive may comprise a mixture of two or more of these compounds.
- the additive is added to the organic mixture in an amount effective to reduce the concentration of cyclohexenone in the organic mixture by about 75% of the original concentration of cyclohexenone prior to treatment.
- references are primarily made to a method for reducing content of cyclohexenone, such as 2-cyclohexene-l-one, in an organic mixture that also comprises cyclohexanone. It should be appreciated however, that the invention may be used to reduce cyclohexenone concentration in other organic mixtures as well.
- cyclohexanone is typically produced by oxidizing cyclohexane in air to produce an organic mixture that typically includes a mixture of cyclohexanone and cyclohexanol as well as impurities including cyclohexenone, usually 2-cyclohexene-l-one.
- the physical properties of cyclohexenone are similar to those of cyclohexanol and cyclohexanone, making separation of cyclohexenone from cyclohexanol and/or cyclohexanone by distillation difficult.
- the cyclohexenone concentration in the organic mixture is reduced by chemical treatment of the cyclohexenone in the mixture.
- the cyclohexenone concentration is reduced by at least about 75%, preferably by about 90% or greater, of the original concentration of cyclohexenone in the organic mixture.
- the organic mixture is treated with an effective amount of an additive or combination of additives including sulfurous acid, a salt of sulfurous acid, or an alkali hydroxide.
- a salt of sulfurous acid is meant to include a salt of pyrosulfurous acid, such as a metabisulfite.
- the treatment is typically conducted at a temperature in the range of about 60 to about 160 degrees C and may last for about 10 to about 90 minutes, typically greater than 30 minutes.
- the organic mixture should be stirred during treatment to facilitate good mixing of the additive(s) with the cyclohexenone.
- cyclohexenone Reducing the concentration of the cyclohexenone in the organic mixture provides a mixture that may then be used in caprolactam production that decreases competition for hydroxylamine during the caprolactam production process, resulting in fewer side reactions consuming raw material.
- exemplary salts of sulfurous acid that may used include sodium metabisulfite, sodium hydrogen sulfite and sodium sulfite.
- Alkali hydroxides typically include sodium hydroxide, potassium hydroxide, or a mixture of the two.
- sodium hydroxide is added to treat the organic mixture and reduce the concentration of cyclohexenone.
- the amount of cyclohexanone added may be enough to make the organic mixture about 1% to about 5% by weight cyclohexanone, although greater amounts of cyclohexanone may be added.
- sodium hydrogen sulfite or sodium metabisulfite may be particularly effective when the organic mixture does not contain any ⁇ cyclohexanone.
- sulfurous acid salts are used, more effective treatment may be achieved by adding sodium carbonate.
- the sodium carbonate is believed to stabilize the organic mixture and reduce reformation of cyclohexenone.
- a mixture of sodium hydrogen sulfite and sodium carbonate or a mixture of sodium metabisulfite and sodium carbonate may advantageously be used in the treatment of the organic mixture.
- the organic mixture may be a cyclohexenone-containing cyclohexanol- cyclohexanone mixture obtained from a process of cyclohexane oxidation.
- the oxidation may occur in any oxygenated environment, such as pure oxygen or air. In either case, distillation may be required to remove the oxidation products from unreacted cyclohexane.
- the cyclohexenone depleted cyclohexanol- cyclohexanone mixture may then be dehydrogenated. This dehydrogenation converts the cyclohexanol to cyclohexanone, resulting in a feed particularly suitable for caprolactam production that is primarily cyclohexanone.
- the treatment and/or any distillation may occur either before or after dehydrogenating the cyclohexanol.
- the cyclohexenone containing organic mixture to be treated may already be predominantly cyclohexanone if treatment follows, rather than precedes, dehydrogenation of the cyclohexanol-cyclohexanone mixture.
- Another example of an organic mixture from which it may be desirable to remove cyclohexenone includes cyclohexanol obtained from a process of making cyclohexanol from phenol, which typically results in an organic mixture of cyclohexanol with cyclohexenone impurities.
- the cyclohexenone-depleted cyclohexanone produced by the method of the invention is suitable for caprolactam production.
- a 200 mL solution of KA oil containing 55.82 wt% cyclohexanone, 43.96 wt% cyclohexanol, and 0.22 wt% 2-cyclohexene-l-one was added to a 500 mL glass reactor provided with a heating mantle, stirring bar, temperature control, reflux condenser, and containing sample addition/withdrawing ports.
- the mixture was treated with O.lg of sodium hydrogen sulfite for 30 minutes at about 95 degrees C under constant stirring.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP05788875A EP1781584A1 (en) | 2004-08-24 | 2005-08-19 | Method for reducing cyclohexenone content of a cyclohexenone-containing organic mixture |
| JP2007529992A JP2008513359A (en) | 2004-08-24 | 2005-08-19 | Method for reducing the cyclohexenone content of cyclohexenone-containing organic mixtures |
| CN2005800286703A CN101010273B (en) | 2004-08-24 | 2005-08-19 | Method for reducing cyclohexenone content of a cyclohexenone-containing organic mixture |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US92510304A | 2004-08-24 | 2004-08-24 | |
| US10/925,103 | 2004-08-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006033740A1 true WO2006033740A1 (en) | 2006-03-30 |
Family
ID=35789225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2005/029655 Ceased WO2006033740A1 (en) | 2004-08-24 | 2005-08-19 | Method for reducing cyclohexenone content of a cyclohexenone-containing organic mixture |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1781584A1 (en) |
| JP (1) | JP2008513359A (en) |
| KR (1) | KR20070045270A (en) |
| CN (1) | CN101010273B (en) |
| WO (1) | WO2006033740A1 (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2813905A (en) * | 1955-06-06 | 1957-11-19 | Phillips Petroleum Co | Process for recovering cyclohexanone by formation of a bisulfite adduct |
| DE2650892A1 (en) * | 1976-11-06 | 1978-06-01 | Basf Ag | Treatment of reaction mixts. contg. cyclohexanol and cyclohexanone - in two stages using aq. alkaline solns. |
| EP0260076A2 (en) * | 1986-09-05 | 1988-03-16 | E.I. Du Pont De Nemours And Company | Preparation of cyclohexanone and cyclohexanol |
| EP0659726A1 (en) * | 1993-12-23 | 1995-06-28 | Dsm N.V. | Process for preparing an alkanone and/or an alkanol |
| EP0768292A1 (en) * | 1995-10-13 | 1997-04-16 | Dsm N.V. | Process for decomposing cycloalkyl hydroperoxide |
| US6075169A (en) * | 1996-10-18 | 2000-06-13 | Basf Aktiengesellshcaft | Process for preparing oxidation products from cyclohexane in counterflow |
| EP1433774A1 (en) * | 2002-12-27 | 2004-06-30 | Koninklijke DSM N.V. | Process for reducing the aldehyde concentration in a mixture comprising cyclohexanone and one or more aldehydes |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3806527A (en) * | 1972-06-21 | 1974-04-23 | Continental Oil Co | Process for the addition of bisulfite to unsaturated compounds |
| NL7802125A (en) * | 1978-02-25 | 1979-08-28 | Stamicarbon | PROCESS FOR PREPARING CYCLOAL CANNONS AND CYCLOAL CANNONS. |
| JPS5692262A (en) * | 1979-12-25 | 1981-07-25 | Koei Chem Co Ltd | Production of 2,2-bishydroxymethylalkanesulfonate salt |
| JPS57169438A (en) * | 1981-04-14 | 1982-10-19 | Ube Ind Ltd | Preparation of cyclohexanol and cyclohexanone |
| JPH0819019B2 (en) * | 1991-07-16 | 1996-02-28 | 三菱化学株式会社 | Treatment of cyclohexane oxidation reaction mixture. |
| JP2500977B2 (en) * | 1992-03-24 | 1996-05-29 | 三菱化学株式会社 | Method for producing cyclohexanone |
| JP2001114758A (en) * | 1999-10-15 | 2001-04-24 | Sumitomo Chem Co Ltd | Method for producing caprolactam |
-
2005
- 2005-08-19 EP EP05788875A patent/EP1781584A1/en not_active Withdrawn
- 2005-08-19 CN CN2005800286703A patent/CN101010273B/en not_active Expired - Fee Related
- 2005-08-19 JP JP2007529992A patent/JP2008513359A/en active Pending
- 2005-08-19 WO PCT/US2005/029655 patent/WO2006033740A1/en not_active Ceased
- 2005-08-19 KR KR1020077004153A patent/KR20070045270A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2813905A (en) * | 1955-06-06 | 1957-11-19 | Phillips Petroleum Co | Process for recovering cyclohexanone by formation of a bisulfite adduct |
| DE2650892A1 (en) * | 1976-11-06 | 1978-06-01 | Basf Ag | Treatment of reaction mixts. contg. cyclohexanol and cyclohexanone - in two stages using aq. alkaline solns. |
| EP0260076A2 (en) * | 1986-09-05 | 1988-03-16 | E.I. Du Pont De Nemours And Company | Preparation of cyclohexanone and cyclohexanol |
| EP0659726A1 (en) * | 1993-12-23 | 1995-06-28 | Dsm N.V. | Process for preparing an alkanone and/or an alkanol |
| EP0768292A1 (en) * | 1995-10-13 | 1997-04-16 | Dsm N.V. | Process for decomposing cycloalkyl hydroperoxide |
| US6075169A (en) * | 1996-10-18 | 2000-06-13 | Basf Aktiengesellshcaft | Process for preparing oxidation products from cyclohexane in counterflow |
| EP1433774A1 (en) * | 2002-12-27 | 2004-06-30 | Koninklijke DSM N.V. | Process for reducing the aldehyde concentration in a mixture comprising cyclohexanone and one or more aldehydes |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2008513359A (en) | 2008-05-01 |
| CN101010273B (en) | 2010-06-30 |
| EP1781584A1 (en) | 2007-05-09 |
| CN101010273A (en) | 2007-08-01 |
| KR20070045270A (en) | 2007-05-02 |
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