WO2006014083A9 - Capacity variable type rotary compressor and driving method thereof and driving method for air conditioner having the same - Google Patents
Capacity variable type rotary compressor and driving method thereof and driving method for air conditioner having the same Download PDFInfo
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- WO2006014083A9 WO2006014083A9 PCT/KR2005/002540 KR2005002540W WO2006014083A9 WO 2006014083 A9 WO2006014083 A9 WO 2006014083A9 KR 2005002540 W KR2005002540 W KR 2005002540W WO 2006014083 A9 WO2006014083 A9 WO 2006014083A9
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- Prior art keywords
- hole
- compressor
- cylinder
- discharge
- cooling capability
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/24—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
- F04C28/26—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves using bypass channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
- F04C18/3562—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation
- F04C18/3564—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation the surfaces of the inner and outer member, forming the working space, being surfaces of revolution
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
Definitions
- the present invention relates to a capacity variable type rotary compressor, and particularly, to a capacity variable type rotary compressor, an operation method thereof and an operation method for an air conditioner having the same capable of controlling cooling capability by discharging a refrigerant gas of a compression chamber accordingly.
- a rotary compressor is used for an air conditioner.
- functions of the air conditioner are diversified, a rotary compressor that can vary its capacity is being required.
- a capacity variable type rotary compressor comprising: a casing that is provided, with a gas intake pipe communicating with an evaporator and a gas discharge pipe communicating with a condenser; a cylinder that is fixedly installed in the casing, and includes an internal space at its center in which a rolling piston compresses a refrigerant while orbiting, an intake hole penetratingly formed at the internal space in a radial direction and communicating with the gas intake pipe, and a vane slit formed in a radial direction so as to support a vane contacting with the rolling piston in a radial direction and dividing the internal space into a compression chamber and an intake chamber; a plurality of bearing plates that form an internal space together by covering both upper and lower sides of the cylinder, discharge holes formed on the same axis, communicating with the internal space of the cylinder and discharging a compression refrigerant, and a bypass hole communicating with one discharge hole and communicating with the intake hole of the cylinder;
- a capacity variable type rotary compressor comprising: a casing that is provided with a gas intake pipe communicating with an evaporator and a gas discharge pipe communicating with a condenser; a cylinder that is fixedly installed in the casing, and includes an internal space at its center in which a rolling piston compresses a refrigerant while orbiting, an intake hole penetratingly formed at the internal space in a radial direction and communicating with the gas intake pipe, and a vane slit formed in a radial direction so as to support a vane contacting with the rolling piston in a radial direction and dividing the internal space into a compression chamber and an intake chamber; a plurality of bearing plates that form an internal space together by covering both upper and lower sides of the cylinder, discharge holes formed on different axes, communicating with the internal space of the cylinder and discharging a compression refrigerant, and a bypass hole communicating with one discharge hole and communicating with the intake hole of the cylinder; a
- an operation method of an air conditioner having a capacity variable type rotary compressor of claims 1 and 3, performing: a maximum cooling capability mode in which, if an indoor temperature is higher than a set temperature (A) upon comparing the indoor temperature to the set temperature (A) with power supplied, the operation is performed with the maximum cooling capability as a capacity varying unit of a compressor blocks a bypass hole communicating with an indoor space of a cylinder; a minimum cooling capability mode in which, during the maximum cooling capability mode, if the indoor temperature is lower than the set temperature (A) upon comparing the indoor temperature with the set temperature (A), the capacity varying unit opens the bypass hole to allow all of the compression refrigerant of the internal space of the cylinder to be excluded to an intake hole, wherein if the indoor temperature is higher than the set temperature (A), the maximum cooling capability mode is continuously performed; and a stopping mode in which, during the minimum cooling capability mode, if the indoor temperature is lower then a ' set temperature (B) upon comparing the indoor temperature with the set temperature (
- a capacity variable type rotary compressor In a capacity variable type rotary compressor, its operation method and an operation method of an air conditioner having the same, a plurality of discharge holes are formed, and one of the discharge holes is connected to a bypass hole, which is opened and closed by a sliding valve according to a pressure difference, so as to be selectively connected to an intake hole. Accordingly, a cooling capability lowering rate is increased during capacity varying operation of the compressor, such that the air conditioner can be variously controlled, and unnecessary power consumption of the compressor and the air conditioner having the same can be reduced.
- the capacity variable device in accordance with the present invention can be widely used for a compressor or an air conditioner that should perform frequent cooling capability control, and efficiency degradation thereof can be prevented from occurring.
- Figure 1 is a block diagram that illustrates an air conditioner provided with a capacity variable rotary compressor in accordance with one embodiment of the present invention
- Figure 2 is a sectional view taken along line ll-ll of Figure 3 to illustrate one example of the capacity variable type rotary compressor in accordance with one embodiment of the present invention
- Figure 3 is a sectional view taken along line l-l of Figure 2;
- Figure 4 is a view that illustrates a power operation process of the capacity variable type rotary compressor in accordance with one embodiment of the present invention
- Figure 5 is a view that illustrates a saving operation process of the capacity variable type rotary compressor in accordance with one embodiment of the present invention
- Figures 6 and 7 are a schematic view and a flow chart that illustrate an operation aspect of an air conditioner having the capacity variable type rotary compressor in accordance with one embodiment of the present invention
- Figure 8 is a sectional view taken along line l-l of Figure 2 to illustrate the capacity variable type rotary compressor in accordance with another embodiment of the present invention
- Figure 9 is a view that illustrates a power operation process of the capacity variable type rotary compressor in accordance with another embodiment of the present invention.
- Figure 10 is a view that illustrates a middle operation process of the capacity variable type rotary compressor in accordance with another embodiment of the present invention.
- Figures 11 and 12 are a schematic view and a flow chart that illustrate an operation aspect of the air conditioner having the capacity variable type rotary compressor in accordance with another embodiment of the present invention.
- Figure 13 is a sectional view that illustrates a modified example of a bypass hole of the capacity variable type rotary compressor in accordance with the present invention.
- Figure 1 is a block diagram that illustrates an air conditioner provided with a capacity variable rotary compressor i accordance with one embodiment of the present invention
- Figure 2 is a sectional view taken along line 11-11 of Figure to illustrate one example of the capacity variable type rotary compressor in accordance with one embodiment of the present invention
- Figure 3 is a sectional view taken along line l-l of Figure 2
- Figure 4 is a view that illustrates a power operation process of the capacity variable type rotary compressor in accordance with one embodiment of the present invention
- Figure 5 is a view that illustrates a saving operation process of the capacity variable type rotary compressor in accordance with one embodiment of the present invention
- Figures 6 and 7 are a schematic view and a flow chart that illustrate an operation aspect of an air conditioner having the capacity variable type rotary 5 compressor in accordance with one embodiment of the present invention
- Figure 8 is a sectional view taken along line l-l of Figure 2 to illustrate the capacity variable type rotary compressor in accordance with another embodiment of the present invention
- Figure 9 is a view that illustrate
- the rotary compressor in accordance with the present invention includes a casing 1 to which a gas intake pipe (SP) and a gas discharge pipe (DP) are communicably installed, a motor unit installed at an upper side of the casing 1 and generating a rotating force, and a compression unit installed at a lower side of the casing and compressing a refrigerant by a rotating force generated by the motor unit.
- SP gas intake pipe
- DP gas discharge pipe
- the motor unit includes a stator (Ms) fixed inside the casing 1 and receiving power from the outside and a rotor (Mr) disposed in the stator (Ms) with a certain gap therebetween and rotating, interworking with the stator (Ms).
- Ms stator
- Mr rotor
- the compression unit includes a cylinder 10 having an annular shape and installed inside the casing 1 , a main bearing plate (main bearing) 20 and a sub-bearing plate (sub-bearing) 30 covering both upper and lower sides of the cylinder and forming an internal space (V) together, a rotary shaft 40 pressingly inserted in the rotor (Mr), supported at the main bearing 20 and the sub-bearing 30 and transferring a rotating force, a rolling piston 50 rotatably coupled to an eccentric portion 41 of the rotary shaft 40 and compressing a refrigerant while orbiting within the internal space of the cylinder 0, a vane 60 coupled to the cylinder 10 movably in a radial direction to pressingly contact with an outer circumferential surface of the rolling piston 50 and dividing the internal space (V) of the cylinder 0 into an intake chamber and a compression chamber, and a first discharge valve 71 and a second discharge valve 72 openably and closably coupled to front ends of a first discharge hole 2 and a second discharge
- the compression unit further includes a capacity varying unit 80 provided at one side of the sub-bearing 10 and varying a capacity of the compression chamber, and a back pressure switching unit connected to the capacity varying unit 80 and operating the capacity varying unit 80 by a pressure difference according to an operation mode of the compressor.
- the cylinder 10 is formed as an annular shape to allow the rolling piston 50 to make a relative movement, and includes a vane slit 11 linearly formed at its one side so as to allow the vane 60 to linearly move in a radial direction, an intake hole ( 12 penetratingly formed at one side of the vane slit in a radial direction and communicating with the gas intake pipe (SP), a first gas guiding groove 13a and a second guiding grove 13b formed at the other side of the vane slit 1 and communicating with the first discharge hole 22 and the second discharge hole 32 of the main bearing 20 and the sub-bearing 30 so as to induce discharge of a refrigerant gas, and a communication " hole 14 penetratingly formed under the intake hole 12 in an axial direction and communicating with the intake hole 12 so as to introduce a refrigerant, which has passed through the bypass hole 13, to the internal space (V) of the cylinder 10.
- SP gas intake pipe
- the main bearing 20 is formed as a disc shape having at its center a bearing hole 22 supporting the rotary shaft 40 in a radial direction.
- a first discharge hole 22 is formed at one side of the cylinder 10, namely, at a portion of the main bearing 20 spaced apart from the vane slit 11 at a distance as long as about 345 degrees, the maximum pressure angle, in a direction that the rolling piston 50 rotates.
- a first muffler 23 having a . resonant chamber is fixedly installed on an upper surface of the main bearing 20 so as to receive the first discharge hole 22.
- the sub-bearing 30 is formed as a disc shape having at its center a bearing hole 32 supporting the rotary shaft 40 in a radial direction.
- a second discharge hole 32 is formed at one side of the vane slit 11 of the cylinder 10, namely, at a portion of the sub-bearing 30 spaced apart from the vane slit 11 at a distance as long as about 345 degrees, the maximum pressure angle, in a direction that the rolling piston 50 rotates, and a second muffler 33 having a resonant chamber to receive the second discharge hole 32 and the communication hole 14 of the cylinder 10 is fixedly installed at a lower surface of the sub-bearing 30.
- a gas flow path (used together with a bypass hole) is formed to a particular depth to connect the second discharge hole 32 with the communication hole 14 of the cylinder 10 and to form a bypass hole 34 together with the second muffler 33.
- the second discharge hole 32 may be formed colinearly with the first discharge hole 22, namely, aligning with the first discharge hole 22 in an axial direction.
- trie second discharge hole 32 is preferably formed at a position where cylinder pressure of its inlet end becomes lower than the pressure within the casing 1, within a range of about 170 ⁇ 200 degrees (more particularly 180-190 degrees) from the vane slit 11 in a direction of the inlet hole 12 (i.e., in a direction that the rolling piston rotates), such that the cooling capability during the saving operation, mode can be varied up to 50%.
- the second discharge hole 32 may have the same diameter as that of the first discharge hole 22. As occasion demands, the diameter of the second discharge hole 32 is preferably greater than that the first discharge hole 22, such that the second discharge valve 71 may be easily opened.
- a valve hole 35 in which the sliding valve 81 of the capacity varying unit 80 is slidingly inserted is formed at one side of the sub-bearing 30, namely, at a position perpendicular to the inlet hole 12 of the cylinder 10 in a direction crossing the inlet hole 12 in the view of plane-projection.
- the valve hole 35 is formed by being recessed like a groove in an outer circumferential surface of one side of the sub bearing 30 such that its side surface is formed as a wall surface so as to support one end of a valve spring 82 to be described later or support a rear surface of a first pressure portion 81a of the sliding valve 81, and its front surface is opened, in which a valve stopper 83 is pressingly inserted so as to support a second pressure portion 8 b of the sliding yalye 81 to be described later.
- a first back pressure hole 35a and a second back pressure hole 83a are respectively formed at a central portion of the wall surface of the valve hole 35 and a central portion of the valve stopper 83, and are respectively connected to a first connection pipe 92 and a second connection pipe 93 of a back pressure switching unit (to be described later) to supply a high or low-pressure atmosphere to the sliding valve 81.
- the first discharge valve 71 and the second discharge valve 72 may have the same elasticity coefficient. However, as occasion demands, preferably, the elasticity efficient of the second discharge valve 72 is smaller than that of the first discharge valve 71 , such that the second " discharge valve 72 can be easily opened and a compression refrigerant can be speediy bypassed.
- the capacity varying unit 80 includes a sliding valve 81 slidingly inserted in the valve hole 35 and opening and closing the bypass hole 34 while moving within the valve hole 35 according to a pressure difference due to the back pressure switching unit , at least one valve spring 82 elastically supporting a moving direction of the sliding valve 81 and allowing the sliding valve 81 to move in a closed position when there is no pressure difference between both ends, and a valve stopper 83 shielding the valve hole 35 to prevent separation of the sliding valve 82.
- the sliding valve 81 includes a first pressure portion 81a formed to slidingly contact with an inner circumferential surface of the valve hole 35, placed toward the wall surface of the valve hole 35 and opening and closing the bypass hole 35 upon receiving pressure from the back pressure switching unit , a second pressure portion 8 b formed to slidingly contact with the inner circumferential surface of the valve hole 35, placed toward the valve stopper 83 and receiving pressure from the back pressure switching unit , and a communication portion 81 c connecting the two pressure portions 81a and 81b and having a gas passing path formed between its outer circumferential surface and the valve hole 35 and communicating with the bypass hole 34.
- the first pressure portion 81a is longer than a diameter of the bypass hole 34, and a spring fixing groove 81 d to which the valve spring 82 is inserted ly fixed is " formed inwardly from the rear end of the first pressure portion 8, so that the length of the valve can be minimized.
- the back pressure switching unit includes a pressure switching valve assembly 91 communicating with the gas intake pipe (SP) and the gas discharge pipe (DP) and formed to alternately connect the gas intake pipe (SP) and the gas discharge pipe (DP) to both sides of the capacity varying unit 80, a first connection pipe 92 connecting a first outlet 94c of the pressure switching valve assembly 91 to the first pressure portion 8 a, and a second connection pipe 93 connecting a second outlet 94d of the pressure switching valve assembly 91 to the second pressure portion 81 b of the capacity varying unit 80.
- the switching valve assembly 91 includes: a switching valve housing 94 having a low-pressure side inlet 94a connected with the gas intake pipe (SP), a high T pressure side inlet 94b connected to the gas discharge pipe (DP), a first outlet 94c connected to the first connection pipe 92, and a second outlet 94d connected to the second connection pipe 93; a switching valve 95 slidingly coupled to the inside of the switching valve housing 94 and selectively allowing connection between the low-pressure side inlet 94a and the first outlet 94c and between the high-pressure side inlet 94b and the second outlet 94d or between the low-pressure side inlet 94a and the second outlet 94d and between the high-pressure side inlet 94d and the first outlet 94c; an electromagnet 96 installed at one side of the switching valve housing 94 and moving the switching valve 95 by applied power; and a switching valve spring 97 including a compression spring for restoring the switching valve 95 when the power being applied to the electromagnet 96 is cut off.
- the electromagnet 96 is possibly small and achieves small power consumption of approximately 15Watt/Hour or less, thereby improving reliability and reducing a cost and power consumption.
- undescribed reference numeral 2 is a condenser
- 3 is an expansion mechanism
- 4 is an evaporator
- 5 is an accumulator
- 6 is a condenser blower fan
- 113 is a valve stopper
- 114 is a plug.
- the capacity variable type compressor is operated in a saving operation mode or a power operation mode according to an operation state of an air conditioner employing the same.
- the switching valve 95 moves by overcoming an elastic force of the switching valve spring 97 to allow the high-pressure side inlet 94a to be in communication with the first connection pipe 92 and also to allow the low-pressure side inlet 94b to be in communication with the second connection pipe 93.
- the high-pressure refrigerant gas discharged through the gas discharge pipe (DP-) is introduced toward the first compression portion 81a of the sliding valve 81 through the first connection pipe 92 while the low-pressure refrigerant gas taken into the gas intake pipe (SP) is introduced toward the second pressure portion 81b of the sliding valve 81 through the second connection pipe 93, such that the sliding valve 81 moves toward the second pressure portion 81b to allow the first pressure portion 81a to block the bypass hole 32.
- a compression gas being compressed within the internal space (V) of the cylinder 10 overcomes the first discharge valve 81 and the second discharge valve 75, passes through the first discharge hole 22 and the second discharge hole 32 and is discharged to the first muffler 23 and the second muffler 33.
- the compression gas discharged to the second muffler 33 is temporarily discharged only at an initial driving stage and is not discharged any further.
- every compression gas is discharged into the casing 1 through the first discharge hole 22 and is moved to the condenser 2.
- the pressure of the first connection pipe 92 and the pressure of the second connection pipe 93 are balanced when the compressor is started, such operation can implement the power operation mode in such a manner that the first pressure portion 81a of the sliding valve 81 blocks the bypass hole 34 only with an elastic force of the valve spring 82 without separately operating the back pressure switching unit.
- the switching valve 95 moves by a restoration force of the switching valve spring 97 to allow the high-pressure side inlet 94a to be in communication with the second connection pipe 93 and also allow the low-pressure side inlet 94b to be in communication with the first connection pipe 92.
- a high-pressure refrigerant gas discharged through the gas discharge pipe (DP) is introduced toward the second pressure portion 81b of the sliding valve 81 through the second connection pipe 93 while a low-pressure refrigerant gas taken in through the gas intake pipe (SP) is introduced toward the first pressure portion 8 a of the sliding valve 81 , such that the sliding valve 81 moves toward the first pressure portion 81a by overcoming an elastic force of the valve spring 82 and the bypass hole 34 meets the communication portion 81c of the sliding valve 81 to be opened.
- the second muffler 33 is in a relatively low pressure state as compared to the first muffler 23.
- the refrigerant gas discharged from the cylinder 10 is discharged only toward the second discharge hole 32 in a relatively low pressure state, such that the compressor rarely performs compression.
- the rotary compressor having the capacity variable device in accordance with the present invention is operated in the manner illustrated in Figure 7. Namely, the operation is performed in the power operation mode achieving the maximum cooling capability in a state that the sliding valve 81 of the capacity variable unit 80 blocks the bypass hole 34 of the sub-bearing 30.
- a control unit calculates the proper cooling capability of the compressor in the power operation mode. If the cooling capability needs to be lowered, the back pressure switching unit is operated to thereby supply a high-pressure, refrigerant gas to the high-pressure side inlet 94a and the first connection pipe 92 and to supply a low-pressure refrigerant gas to the low-pressure side inlet 94b and the second connection pipe 93, so that the saving operation mode is performed.
- the sliding valve 81 of the capacity varying unit 80 opens the bypass hole 34 and all of the compression refrigerant of the cylinder 10 is excluded to the intake hole 12.
- the maximum saving-operation time limit is set according to operational conditions, temperatures of the condenser 2 and the evaporator 4 or a temperature difference therebetween, or by a method of detecting high and low pressure.
- the most economical method is setting the time limit by using the temperatures of the condenser 2 and the evaporator and the temperature difference therebetween.
- the air conditioner having the capacity variable type rotary compressor in accordance with the present invention can be operated as illustrated in Figure 8.
- the indoor temperature is compared with the set temperature (A), and the required total cooling capability of the compressor is determined according to the temperature difference, so that the operation is performed according to the determined cooling capability. Accordingly, the cooling capability of the air conditioner can be variously controlled, the efficiency of the air conditioner is improved, and unnecessary power consumption can be prevented.
- the indoor temperature..j compared with the set temperature (A). If the indoor temperature is riigher than the set temperature (A), the maximum cooling capability operation is continued. In contrast, if the indoor temperature is lower than the set temperature (A), the back pressure switching unit is controlled to allow the capacity varying unit 80 to open the bypass hole 34, and all of the refrigerant gas being compressed within the cylinder 10 is thusly excluded to the intake hole 12, thereby implementing the minimum cooling capability operation mode (saving operation) in which the cooling capability of the compressor becomes zero.
- the cooling capability is controlled upon feeding back the indoor temperature for a relative short period of time (e.g., for three minutes).
- the maximum cooling capability operation time limit is set according to operational conditions, temperatures of the condenser and the evaporator or a temperature difference therebetween or by a method of detecting the high and low pressure.
- the saving operation of the compressor, the minimum cooling capability operation is performed for a period of time corresponding to 30 ⁇ 40% of the power operation time so as to generate the required minimum pressure difference.
- the cooling capability of the rotary compressor having the capacity varying device in accordance with the present embodiment is zero in the saving operation mode
- the power operation is performed for a period of time as long as 0.4*time (t) and the saving operation is performed for a period of time as long as 0.4*time (t).
- the saving operation cannot be performed longer than one minute
- the power operation is performed for 0.4 minutes and the saving operation is performed for one minute, such that a series of operation modes for controlling the capacity of the compressor are frequently converted to optimize the operation of the air conditioner. Power consumption may be minimized by stopping the compressor during the saving operation.
- a plurality of discharge holes 22 and 32 are disposed on the same axis, and the operation of the compressor is divided into two modes of a power operation mode (cooling capability; 100% operation) and a saving operation mode (cooling capability;0% operation). Also, the operation of the air conditioner applying the same is also divided into a maximum cooling capability operation (power operation of compressor) and a minimum cooling capability operation (saving operation of compressor). Also, the operation time of the maximum cooling capability operation and the operation time of the minimum cooling capability operation are controlled upon comparing an indoor temperature with a set temperature, thereby obtaining the optimum air-conditioning effect.
- the first discharge hole 22 and the second discharge hole 32 are formed at a predetermined interval therebetween on different axes.
- the power operation mode in which the operation is performed with the bypass hole 33 closed is similar to that in the case where the two discharge holes are aligned on the same axis.
- the compressor is operated with the capacity of approximately 50% of the maximum operation (i.e., power " operation mode). Accordingly, the compressor structure can be minimized and the capacity of the compressor can be lowered by approximately 50%, which allows various operation modes to be performed and improves the efficiency of the compressor.
- the operation of the compressor can be performed in a middle operation mode which can lower a starting load.
- the valve spring 82 supporting the sliding valve 81 is disposed at a rear surface of the second compression portion 81 b.
- the sliding valve 81 moves toward the right side of the drawing by an elastic force of the valve spring 82, such that the communication portion 81c of the sliding valve 81 overlaps with the bypass hole 34.
- the compressor is started in such a state, a portion of a compression refrigerant is leaked to the bypass hole 34 through the second discharge hole 22 and the remaining refrigerant is compressed as it is and discharged to the casing 1 through the first discharge hole 22. In such a manner, the compressor is started in the middle operation mode.
- the middle operation mode is carried out, in which a portion of a compression gas within the cylinder is excluded to the bypass hole 34 for a certain period of time.
- an indoor temperature is compared to a set temperature (A). If the indoor temperature is higher than the set temperature (A), the operation is performed in a state that the sliding valve 81 of the capacity varying unit 80 blocks the bypass hole 34, thereby performing the maximum cooling capability operation (power operation).
- the indoor temperature is compared with the set temperature (A). If the indoor temperature is lower than the set temperature (A), the middle cooling capability operation is performed, in which a portion of a compression gas is excluded by opening the bypass hole 34.
- the indoor temperature is compared to a set temperature (B). If the indoor temperature is higher than the set temperature (B), the middle cooling capability operation is continued. However, if not, the compressor is stopped.
- the indoor temperature is compared to the set temperature (B). If the indoor temperature is lower than the set temperature (B), power is turned off so as to stop the compressor.
- the indoor temperature is compared with the set temperature (A). Then, the operation is performed upon determining the required total cooling capability of compressor according to the temperature difference, such that the cooling capability of the air conditioner can be variously controlled to thereby improve efficiency of the air conditioner and prevent unnecessary power consumption. For example, if the total cooling capability of the compressor is intended to be approximately 20%, for three minutes, the power operation is performed for a period of time as long as 0.2*time (t) and the middle operation is performed for a period of time as long as 0.8*time(t).
- the compressor can be easily started with its compression load lowered, and the compressor can be operated even in a state that the pressure balance between the high-pressure side and the low-pressure side is lost, thereby shortening a time required for re-starting. Also, compressor vibration generated when the compressor is started can be reduced, and reverse-rotation of the rotary shaft which occurs due to back-flow of a compression gas can be prevented, thereby improving reliability of the compressor.
- the cooling capability of the compressor is excessive during the middle operation, the air-conditioning operation can be optimized upon frequent switching between the stopping and the middle operation.
- the second discharge hole 32 may be formed a the second sub-bearing 30.
- the second discharge hole 32 may be penetratingly formed from the inner circumferential surface of the cylinder 110 to its outer circumferential surface.
- the second discharge hole 111 is formed at one side circumferential surface of the cylinder 0 to bypass a portion of a refrigerant gas.
- the first discharge hole (not shown) is formed at -the main bearing 120 covering an upper surface of the cylinder 1 0, and the bypass hole is formed at the sub-bearing 130 covering a lower surface of the cylinder 110 to be in communication with the second discharge hole 111 , thereby allowing the second discharge hole 1 to be in communication with the intake hole (not shown) of the cylinder 110.
- the diameter of the second discharge hole 111 or the elasticity coefficient of the second discharge valve of the one embodiment apply in this case.
- the discharge valve (not shown) opening and closing the first discharge hole is a lid-type valve whose one end is fixed, and the second discharge valve 112 is formed as a plate-shaped valve to be slidingly opened and closed.
- a special valve hole 110a cmmunicating with the second discharge hole 111 is penetratingly formed at the cylinder 110 in a radial direction.
- a plurality of discharge holes and a plurality of discharge valves are provided and a position angle of one of them can be freely changed, such that the cooling capability in a capability-lowered mode can be arbitrarily set between 0-100%. Accordingly, the air-conditioning operation can be performed according to various circumstances.
- the operation mode is switched upon controlling a capability varying unit within a compressor having a pilot valve which is small and reliable and requires small power consumption, a place where the air conditioner employing such a compressor is installed can be in a pleasant condition, and the optimum air conditioning can be performed according to a load of a weather, thereby reducing annual power consumption.
- a unit cost can be greatly lowered, a system can be simplified, and reliability thereof can be improved.
- the capacity variable type rotary compressor, its operation method, and an operation method of an air conditioner having the same can be used for every device which requires a compressor, such as an air conditioner, a refrigerator, a showcase or the like. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/659,322 US20080314053A1 (en) | 2004-08-06 | 2005-08-04 | Capacity Variable Type Rotary Compressor and Driving Method Thereof and Driving Method for Air Conditioner Having the Same |
| JP2007524752A JP4516122B2 (en) | 2004-08-06 | 2005-08-04 | Volume variable type rotary compressor, method of operating the same, and method of operating an air conditioner including the same |
| CN2005800267153A CN1993554B (en) | 2004-08-06 | 2005-08-04 | Variable capacity rotary compressor, driving method thereof, and driving method of air conditioner having the same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2004-0062096 | 2004-08-06 | ||
| KR1020040062096A KR100629873B1 (en) | 2004-08-06 | 2004-08-06 | Variable volume rotary compressor, its operation method and air conditioning operation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2006014083A1 WO2006014083A1 (en) | 2006-02-09 |
| WO2006014083A9 true WO2006014083A9 (en) | 2015-02-12 |
Family
ID=35787345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2005/002540 Ceased WO2006014083A1 (en) | 2004-08-06 | 2005-08-04 | Capacity variable type rotary compressor and driving method thereof and driving method for air conditioner having the same |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20080314053A1 (en) |
| JP (1) | JP4516122B2 (en) |
| KR (1) | KR100629873B1 (en) |
| CN (1) | CN1993554B (en) |
| WO (1) | WO2006014083A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100620040B1 (en) * | 2005-02-23 | 2006-09-11 | 엘지전자 주식회사 | Capacity variable device of rotary compressor and air conditioner |
| CN101839239A (en) * | 2009-03-20 | 2010-09-22 | 上海日立电器有限公司 | Digital rotor type compressor |
| CN101839240A (en) * | 2009-03-20 | 2010-09-22 | 上海日立电器有限公司 | Rotor compressor with flexibly-changed blade backpressure |
| CN103782040B (en) * | 2012-05-29 | 2016-08-24 | 松下电器产业株式会社 | Compressor |
| CN103541900B (en) * | 2012-07-12 | 2016-11-23 | 珠海格力节能环保制冷技术研究中心有限公司 | Rotary compressor, refrigerant circulating system and control method thereof |
| CN110454365A (en) * | 2019-08-14 | 2019-11-15 | 珠海格力节能环保制冷技术研究中心有限公司 | Compressor and refrigeration equipment with it |
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| US2976701A (en) * | 1957-12-30 | 1961-03-28 | Ranco Inc | Reversing valve for refrigerating systems |
| US4373352A (en) * | 1981-04-27 | 1983-02-15 | General Electric Company | Variable displacement compressor |
| JPS5879689A (en) | 1981-11-04 | 1983-05-13 | Toyoda Autom Loom Works Ltd | Variable displacement type compressor |
| JPS58222994A (en) | 1982-06-22 | 1983-12-24 | Toyoda Autom Loom Works Ltd | Variable capacity compressor |
| AU574089B2 (en) * | 1983-08-03 | 1988-06-30 | Matsushita Electric Industrial Co., Ltd. | Rotary compressor with capacity modulation |
| US4730996A (en) * | 1985-07-29 | 1988-03-15 | Kabushiki Kaisha Toshiba | Rotary compressor with two discharge valves having different frequencies |
| JPS6245993A (en) * | 1985-08-24 | 1987-02-27 | Toyoda Autom Loom Works Ltd | Volume control mechanism for variable delivery compressor |
| JPS63203977A (en) * | 1987-02-20 | 1988-08-23 | Matsushita Refrig Co | Four way type valve for refrigerating cycle |
| JPH01155163A (en) * | 1987-12-14 | 1989-06-19 | Matsushita Refrig Co Ltd | Four-way valve for refrigeration cycle |
| JPH0794832B2 (en) * | 1988-08-12 | 1995-10-11 | 三菱重工業株式会社 | Rotary compressor |
| JPH0494495A (en) * | 1990-08-09 | 1992-03-26 | Matsushita Refrig Co Ltd | Rotary compressor |
| JP4291436B2 (en) * | 1998-09-10 | 2009-07-08 | 東芝キヤリア株式会社 | Refrigeration cycle compressor |
| JP2000111178A (en) | 1998-10-05 | 2000-04-18 | Toyota Autom Loom Works Ltd | Air conditioner |
| KR20000040208A (en) * | 1998-12-17 | 2000-07-05 | 구자홍 | Structure for reducing noise of rotary compressor |
| CN1183329C (en) * | 1999-11-05 | 2005-01-05 | Lg电子株式会社 | Hermetic Rotary Compressor |
| US6592346B2 (en) * | 2001-10-16 | 2003-07-15 | Carrier Corporation | Compressor discharge valve |
| AU2002314569A1 (en) * | 2002-02-27 | 2003-09-09 | Yun-Boon Lee | Four-way reversing valve |
| KR100466620B1 (en) * | 2002-07-09 | 2005-01-15 | 삼성전자주식회사 | Variable capacity rotary compressor |
| EP2016353A4 (en) * | 2006-04-25 | 2012-10-24 | Carrier Corp | Malfunction detection for fan or pump in refrigerant system |
| JP4705878B2 (en) * | 2006-04-27 | 2011-06-22 | ダイキン工業株式会社 | Air conditioner |
| JP5008348B2 (en) * | 2006-07-03 | 2012-08-22 | ホシザキ電機株式会社 | Cooling storage |
| JP4434199B2 (en) * | 2006-12-14 | 2010-03-17 | トヨタ自動車株式会社 | Cooling device for electric equipment, cooling method, program for causing computer to realize cooling method, and recording medium recording the program |
| US9541907B2 (en) * | 2007-10-08 | 2017-01-10 | Emerson Climate Technologies, Inc. | System and method for calibrating parameters for a refrigeration system with a variable speed compressor |
| JP4665976B2 (en) * | 2008-02-22 | 2011-04-06 | 株式会社デンソー | Refrigeration cycle equipment for vehicles |
-
2004
- 2004-08-06 KR KR1020040062096A patent/KR100629873B1/en not_active Expired - Fee Related
-
2005
- 2005-08-04 WO PCT/KR2005/002540 patent/WO2006014083A1/en not_active Ceased
- 2005-08-04 CN CN2005800267153A patent/CN1993554B/en not_active Expired - Fee Related
- 2005-08-04 JP JP2007524752A patent/JP4516122B2/en not_active Expired - Fee Related
- 2005-08-04 US US11/659,322 patent/US20080314053A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| CN1993554B (en) | 2012-05-30 |
| WO2006014083A1 (en) | 2006-02-09 |
| KR20060013223A (en) | 2006-02-09 |
| US20080314053A1 (en) | 2008-12-25 |
| JP2008508473A (en) | 2008-03-21 |
| JP4516122B2 (en) | 2010-08-04 |
| KR100629873B1 (en) | 2006-09-29 |
| CN1993554A (en) | 2007-07-04 |
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