WO2006080159A1 - Proton-conductive electrolyte film, process for producing the same, and solid polymer type fuel cell employing the proton-conductive electrolyte film - Google Patents
Proton-conductive electrolyte film, process for producing the same, and solid polymer type fuel cell employing the proton-conductive electrolyte film Download PDFInfo
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- WO2006080159A1 WO2006080159A1 PCT/JP2005/023223 JP2005023223W WO2006080159A1 WO 2006080159 A1 WO2006080159 A1 WO 2006080159A1 JP 2005023223 W JP2005023223 W JP 2005023223W WO 2006080159 A1 WO2006080159 A1 WO 2006080159A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/122—Ionic conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/102—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
- H01M8/1023—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having only carbon, e.g. polyarylenes, polystyrenes or polybutadiene-styrenes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/102—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
- H01M8/1037—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having silicon, e.g. sulfonated crosslinked polydimethylsiloxanes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1041—Polymer electrolyte composites, mixtures or blends
- H01M8/1044—Mixtures of polymers, of which at least one is ionically conductive
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1067—Polymeric electrolyte materials characterised by their physical properties, e.g. porosity, ionic conductivity or thickness
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1069—Polymeric electrolyte materials characterised by the manufacturing processes
- H01M8/1072—Polymeric electrolyte materials characterised by the manufacturing processes by chemical reactions, e.g. in situ polymerisation or in situ crosslinking
- H01M8/1074—Sol-gel processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F230/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
- C08F230/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
- C08F230/08—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
- C08F230/085—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon the monomer being a polymerisable silane, e.g. (meth)acryloyloxy trialkoxy silanes or vinyl trialkoxysilanes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0065—Solid electrolytes
- H01M2300/0082—Organic polymers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- PROTON CONDUCTIVE ELECTROLYTE MEMBRANE MANUFACTURING METHOD THEREOF, AND SOLID POLYMER TYPE FUEL CELL USING THE PROTON CONDUCTIVE ELECTROLYTE MEMBRANE
- the present invention relates to a proton conductive electrolyte membrane and a method for producing a proton conductive electrolyte membrane, and more particularly to a polymer electrolyte fuel cell using the proton conductive electrolyte membrane as a fuel cell electrolyte.
- a fuel cell is a power generation device that generates electricity by reacting hydrogen and oxygen, and only water is generated by the power generation reaction. It has excellent properties! It is attracting attention as an energy-saving technology that deals with environmental problems such as the destruction of the ozone layer and V.
- solid polymer fuel cells There are four types of fuel cells: solid polymer fuel cells, phosphoric acid fuel cells, molten carbonate fuel cells, and solid oxide fuel cells.
- solid polymer fuel cells have the advantages of low operating temperature and solid electrolyte (polymer thin film).
- the polymer electrolyte fuel cell is a reforming type that converts methanol into hydrogen using a reformer, a direct methanol type that uses methanol directly without using a reformer (DMFC, Direct Methanol Polymer Fuel Cell),
- DMFC Direct Methanol Polymer Fuel Cell
- D MFC does not require a reformer, so it can be made compact and lightweight.
- PDA Personal Information terminals
- dedicated batteries for the upcoming ubiquitous society, Its practical application is expected.
- Main components of the polymer electrolyte fuel cell are an electrode, a catalyst, an electrolyte, and a separator.
- a polymer proton-conducting electrolyte membrane is used as the electrolyte.
- Proton-conducting electrolyte membranes are used for applications such as ion exchange membranes and humidity sensors, but in recent years, they are also attracting attention as applications as electrolytes in solid polymer fuel cells.
- a sulfonic acid group-containing fluororesin membrane represented by DuPont's Nafion (registered trademark) has been studied for use as an electrolyte in a portable fuel cell.
- An electrolyte membrane in which the pores of a substantially non-swelled porous substrate are filled with a polymer having proton conductivity is disclosed (for example, see Patent Document 2).
- a porous substrate Inorganic materials such as ceramic, glass and alumina, or heat-resistant polymers such as polytetrafluoroethylene and polyimide are used. It is described that the porous substrate preferably has a porosity of 10 to 95%, an average pore diameter of 0.001 to 100 / ⁇ ⁇ , and a thickness of several / zm.
- a polymer having a phosphoric acid group, a phosphonic acid group or a phosphinic acid group in the side chain is provided in the pores of the porous membrane.
- the porous membrane include ultra high molecular weight polyolefin resin and fluorine resin. It is described that the porous membrane preferably has a porosity of 30 to 85%, an average pore diameter of 0.005 to 10 / ⁇ ⁇ , and a thickness of 5 to 500 m.
- Patent Document 1 JP-A-10-312815
- Patent Document 2 Pamphlet of International Publication No. 00Z54351
- Patent Document 3 Japanese Patent Laid-Open No. 2002-83514
- Non-Patent Document 1 Electrochemistry, 70, 934 (2002)
- the first object of the present invention is to provide a proton conductive electrolyte membrane having sufficiently high proton conductivity and sufficiently low methanol permeability, and has such excellent performance.
- An object of the present invention is to provide a method for producing a proton conductive electrolyte membrane.
- a second object of the present invention is to provide a polymer electrolyte fuel cell having, as an electrolyte, a proton conductive electrolyte membrane having excellent performance as described above.
- R 1 represents an alkyl group having 4 or less carbon atoms
- R 2 represents a copolymerizable organic group
- the membrane is a polymer obtained by copolymerizing at least the compounds (a) to (c) and (d) a reactive emulsifier.
- the inorganic porous membrane is obtained by forming a layer containing the inorganic particles and the organic particles using a dispersion containing inorganic particles and organic particles, and then firing the layer.
- R 2 is an organic group containing at least one of an epoxy group, a styryl group, a methacryloxy group, an atalyoxy group or a bur group.
- the proton conductive electrolyte membrane according to any one of 1 to 6.
- the proton conductive electrolyte membrane according to any one of 1 to 9 is used as the electrolyte.
- the pores of the inorganic porous membrane are filled with at least the compounds (a) to (c) and (d) a reactive emulsifier, and subjected to in-situ polymerization. Production method for proton conducting electrolyte membranes.
- the dispersion containing the inorganic particles and the organic particles contains 5 to 60% by volume of the inorganic particles and 40 to 95% by volume of the inorganic particles (the total volume of the inorganic particles and the organic particles is 1 11.
- a proton conductive electrolyte membrane having a sufficiently high proton conductivity and a sufficiently low methanol permeability, a method for producing the same, and a solid polymer fuel cell using the proton conductive electrolyte membrane are provided.
- a method for producing the same and a solid polymer fuel cell using the proton conductive electrolyte membrane are provided.
- FIG. 1 is a schematic view showing one embodiment of a direct methanol solid polymer fuel cell of the present invention.
- FIG. 2 is a schematic view of an H-type cell for evaluating methanol permeability.
- the proton conductive electrolyte membrane of the present invention includes a step of forming a layer containing a dispersion containing inorganic particles and organic particles, a step of drying and firing the layer, and an inorganic obtained by the step of firing. And a step of filling the pores of the porous membrane with a proton conductive polymer.
- a support may be used.
- the support that is eventually burned out or melted away, or that can be peeled off.
- Any support material can be used as long as it is present.
- a support material made of any material such as paper such as filter paper, cloth such as nonwoven fabric, polymer film such as polyethylene terephthalate can be used.
- the surface of the support is preferably smooth, and if it is smooth, the surface of the proton-conducting electrolyte membrane obtained is also smooth, and when it is used as an electrolyte for a solid polymer fuel cell, the electrode and the proton-conducting electrolyte Close contact at the interface with the membrane.
- the surface roughness of the support is not particularly limited, but the surface roughness Rz of the surface of the layer containing the formed inorganic particles and organic particles is preferably 3 m or less.
- the surface roughness Rzi is the ten-point average surface roughness Rz defined by IS B 0601.
- a stylus type three-dimensional roughness meter (Surfcom 570A) manufactured by Tokyo Seimitsu Co., Ltd.
- the side opposite to the surface on which the layer containing the dispersion is formed is used. It may be preferable to provide a backing layer on the surface.
- Inorganic particles include silica (SiO 2), alumina (Al 2 O 3), zirconium oxide (ZrO 2), acid
- Silica (SiO 2) is preferred.
- silica (SiO 2) amorphous silica is preferred.
- the production method may be any of the formula method, the wet method, and the air-mouth gel method, the wet method of colloidal silica is more preferable.
- the average particle diameter of the inorganic particles is preferably 10 nm or more, more preferably 10 to 100 nm, and even more preferably 10 to 50 nm.
- the average particle size of the inorganic particles can be determined by observing with a scanning electron microscope, for example. Therefore, the major axis of 200 particles can be measured and the average particle diameter can be obtained.
- organic particles organic particles of any material can be used as long as they are eventually burned out or dissolved, but they do not swell or dissolve in the solvent as a dispersion medium used in the dispersion. Those are preferred.
- an aqueous solvent is preferred as the dispersion medium.
- the organic particles include acrylic resin, styrene resin, styrene Z acrylic resin, styrene Z dibutene benzene resin, and polyester resin.
- polymer beads such as urethane-based resin can be used.
- the average particle diameter of the organic particles is preferably 10 to 450 nm, and more preferably 100 to 300 nm.
- the inorganic porous membrane of the present invention is prepared by preparing a dispersion containing inorganic particles and organic particles throughout the production process and using this to form a layer containing inorganic particles and organic particles.
- a dispersion medium of the dispersion those described below can be used, and as a method for forming the layer, the method described below can be used.
- the inorganic particles are fixed and sintered to form a thin film.
- the particles occupy! /, And the part forms pores in the thin film (in the layer).
- the average pore diameter (average pore diameter) of the inorganic porous membrane is preferably 10 to 450 nm, more preferably 100 to 300 nm.
- the average pore diameter can be determined by mercury porosimetry using, for example, a pore sizer 9320 manufactured by Shimadzu Corporation.
- the proton conductive electrolyte membrane obtained by filling the thus formed inorganic porous membrane with a proton conductive polymer was found to have high proton conductivity and low methanol permeability.
- the porosity of the inorganic porous membrane is preferably 40 to 95%, more preferably 50 to 70%.
- the porosity in the present invention is the following calculation in a state (inorganic porous film) obtained by forming a layer using a dispersion containing inorganic particles and organic particles and firing as described above. The value obtained by the formula.
- the porosity can be calculated by the following equation: mass W (g) per unit area S (cm 2 ), average thickness t ( ⁇ m) and density d (g / cm 3 ) force of the inorganic porous membrane .
- Porosity (%) (1— (10 4 'WZ (S't'd))) X 100
- the dispersion containing the inorganic particles and organic particles Te per cent ⁇ For the inorganic particles and organic particles, inorganic particles 5 to 60 volume 0/0, used in a proportion of the organic particles 40 to 95 vol 0/0 ( By setting the total volume of inorganic particles and organic particles to 1, the porosity of the inorganic porous membrane can be adjusted to the above range.
- the volume% expresses the ratio of the volume of each particle to the sum of the volume of the inorganic particles and the volume of the organic particles as a percentage.
- the inorganic porous membrane After being filled with the proton conductive polymer of the present invention, the inorganic porous membrane is obtained by using the area ratio of the polymer portion to the other portion in the cross-sectional photograph using a scanning electron microscope.
- the porosity of the film can be approximated.
- the rate value is preferably 40 to 95%, more preferably 50 to 70%.
- the preferred range of the ratio of the inorganic particles to the organic particles is as described above, but the solid content concentration of the dispersion (that is, the inorganic particles and organic particles, or other content further contained in these as required)
- the solid component including the component is preferably 5 to 80% by mass, preferably 10 to 40% by mass.
- the solid content concentration is preferably 0.01 to 20% by mass! /.
- the dispersion medium is preferably an aqueous solvent.
- aqueous solvent various known solvents such as water and alcohols can be used, but water or a mixed solvent containing water as a main component is preferably used.
- Examples of the dispersion aid for dispersing inorganic particles and organic particles include higher fatty acid salts, alkyl sulfates, alkyl ester sulfates, alkyl sulfonates, sulfosuccinates, naphthalene sulfonates, and alkyl phosphates.
- Various surfactants such as salts, polyoxyalkylene alkyl ether phosphates, polyoxyalkylene alkyl phenyl ethers, polyoxyethylene polyoxypropylene glycols, glycerin esters, sorbitan esters, polyoxyethylene fatty acid amides, amine oxides may be used. it can.
- Examples of the dispersing method include ball mill, sand mill, attritor, roll mill, Examples include a method using a theta, a Henschel mixer, a colloid mill, an ultrasonic homogenizer, a pearl mill, a wet jet mill, a paint shaker, and the like, and these methods can be used alone or in appropriate combination.
- the dispersion is filtered with a membrane filter using a vacuum suction filter, and the layer containing inorganic particles and organic particles is placed on the membrane filter.
- a method of depositing and drying the film and peeling off the membrane filter or a method of applying the dispersion to a support and drying.
- a method in which the dispersion is applied to a support is preferable.
- a coating method for example, a conventionally known coating method such as a roll coating method, a rod bar coating method, an air knife coating method, a spray coating method, a curtain coating method, an etching method or the like can be adopted. .
- the formation of the layer containing inorganic particles and organic particles may be performed by one application or vacuum suction filtration, but may be formed in multiple layers.
- an inorganic porous film having a multilayer structure with different porosity and the like can be obtained by controlling the types and particle sizes of the inorganic particles and organic particles forming each layer.
- the inorganic porous film is indispensable on the support.
- grains should just be heat-processed with an electric furnace etc. in inert gas, for example, nitrogen atmosphere, and may be baked.
- the heat treatment can be performed using, for example, an electric furnace equipped with a heating element such as molybdenum silicide, and can be performed at 1500 ° C. or less, more preferably at 400 to 1300 ° C.
- the time for heating can be appropriately set depending on the size of the target inorganic porous film.
- a heating time of about 5 to 24 hours can be used. If the heating time is long, the sintering proceeds and the average pore diameter may be reduced.
- the temperature increase rate and temperature decrease rate in the heat treatment for obtaining the inorganic porous membrane can be appropriately set. It is preferable that the temperature rise rate and the temperature fall rate be 100 to 300 ° CZ time. It is also preferable to perform the heat treatment in two steps, ie, pre-baking and main baking, or more than two times.
- the proton conductive polymer filled in the pores of the inorganic porous membrane according to the present invention has at least (a) one or more sulfonic acid groups and one or more ethylenic groups in the molecule.
- a compound having a saturated bond (b) a compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule, and (c) a compound represented by the general formula (1). It is characterized by being a polymer obtained by copolymerization, and at least (a) a compound having at least one sulfonic acid group and at least one ethylenically unsaturated bond in the molecule, and (b) a molecule.
- the compound having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds in the molecule is not particularly limited.
- the compounds having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds in these molecules may be used alone or in combination of two or more.
- Examples of the other unsaturated compound that can be copolymerized include (meth) acrylonitrile, among all the unsaturated compounds having at least one ethylenically unsaturated bond in the molecule. (Meth) acrylic acid esters and substituted or unsubstituted styrenes are preferred. Furthermore, ethylene glycol di (meth) acrylate, trimethylol propane tri (meth) acrylate, hexamethyl diol di (meth) acrylate which contains multiple ethylenically unsaturated bonds in one molecule. Butylbenzene, N, N-methylenebisatyramide, etc. form a cross-linked structure and are preferably used to improve the durability of the electrolyte membrane.
- the compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule is not particularly limited, but preferably a compound represented by the following general formula (2): I can list them. [0042] [Chemical 2]
- R 3 represents a hydrogen atom or a methyl group
- X represents a divalent organic group, specifically an alkylene group or an arylene group, preferably an ethylene group or a propylene group.
- p represents an integer of 1 or more, preferably an integer of 1 to 10.
- Specific examples of the compound represented by the general formula (2) include methacryloxetyl phosphate, methacryloyl di (oxyethylene) phosphate, methacryloyl tri (oxyethylene) phosphate, methacryloyl tetra (oxyethylene) phosphate, and metathalloyl.
- R 1 of the compound represented by the general formula (1) represents an alkyl group having 4 or less carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, and a butyl group. Have group May be.
- R 2 represents a copolymerizable organic group, and preferably includes at least one of an epoxy group, a styryl group, a methacryloxy group, an alicyclic group or a bur group. It is an organic group.
- Specific examples of the compound represented by the general formula (1) include butyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxy cyclohexylene) ethynoletrimethoxysilane, 3g
- silyl group of the compound represented by the general formula (1) can react to form a crosslinked structure, or the silyl group can react with and bind to the surface silanol group of the inorganic porous membrane.
- the proton conductive polymer has a cross-linked structure.
- the cross-linked structure is preferably obtained by the reaction of the silyl group. It is also preferable to form a crosslinked structure using a so-called crosslinking agent.
- cross-linking agents include ethylene glycol di (meth) acrylate, trimethylol propane tri (meth) acrylate, hexamethylene diol di (meth) acrylate, etc. containing multiple ethylenically unsaturated bonds in one molecule. N, N-methylenebisacrylamide, dibutenebenzene and the like.
- crosslinked structure when the above-mentioned crosslinked structure is formed, in the case of in-situ polymerization described later, it is preferable to form the crosslinked structure at the same time when copolymerizing the peptone conductive polymer.
- a proton conductive polymer is copolymerized and filled as a solution into the pores of an inorganic porous membrane, it is preferable to fill and crosslink the force.
- an ionic emulsifier having at least one unsaturated double bond in the molecule and a Z or nonionic emulsifier is preferably used.
- the reactive emulsifier is preferably a compound having at least one hydrophobic group, hydrophilic group and reactive group in the molecule.
- the hydrophobic group is an aliphatic or aromatic hydrocarbon group
- the hydrophilic group is Nonionic groups such as polyoxyalkylene ether groups, sulfonates, Contains ionic groups such as sulfonate and phosphate, and the reactive group contains butyl ether group, allylic ether group, butyl ether group, aralkyl ether group, allyloyl group, and methacryloyl group. Things are preferred.
- Examples of the reactive emulsifier include those disclosed in JP-A-62-22803, 62-104802, 62-104803, 62-221431, and 62-221432. 62-225237, 62-244430, 62-286528, 62-289228, 62-289229, 63-12334, 63-54 930 63-77530, 63-77531, 63-77532, 63-84624, 63-84625, 63-126535, 63-126536, 63-147530, 63-319035, JP-A-1-11 630, 1-222338, 1-222627, 1-222628, 1-30632 1-34430, 1-34431, 1-34432, 1-99638, 1-99639, 4-50204, 4-5380 2 Gazette, 4-4-1401 Those that have been, and the like.
- the reactive emulsifier include, for example, 1- (meth) atarioxy-2-hydroxypropane, (meth) atarioxy-2-hydroxypropane, (meth) ataryloxy Bonylmethyl 3 alkoxy (polyoxyalkylenoxy) 2 hydroxypropane, alkylphenoxy (polyoxyalkylenoxy) 2-hydroxypropane or acyloxy (polyoxyalkylenoxy) 2-hydroxypropane or its alkylene oxide adducts
- These are sulfuric acid or phosphoric acid esters or salts thereof, alkylene oxide adducts of bisphenol compounds or glycol compounds, or sulfuric acid or phosphoric acid esters or salts thereof, alkylene oxide adducts of bur or aryl phenol compounds or These sulfur Or phosphoric acid ester, or a salt thereof, Monoariru one monoalkyl ester or a salt thereof Suruhokoha click acid, a sulfosuccinic acid mono
- “Adekalia Soap NE”, “Adekalia Soap SE”, “Adekalia Soap ER”, “Adekalia Soap SR”, “Adekalia Soap PP”, “Adekalia Soap PPE” Product Name, manufactured by Asahi Denki Co., Ltd.), "Aquaron KH”, “Aquaron HS”, “Aquaron BC”, “Aqua Kun RN”, “New Frontier” ), “Eleminol ES”, “Eleminol JS”, “Eleminol RS”, “Eleminol MON”, “Eleminol HA” (trade name, manufactured by Sanyo Chemical Industries), “Latemul” (trade name, Kao Corporation) But not limited to these. These reactive emulsifiers may be used alone or in combination of two or more.
- the method of filling the pores of the inorganic porous membrane with the proton conductive polymer is not particularly limited.
- the proton conductive polymer can be filled into the pores of the inorganic porous membrane by, for example, a method of immersing in the proton conductive polymer solution.
- the proton conductive polymer can be easily filled in the pores by using ultrasonic waves or reducing the pressure.
- the solvent used in the proton conductive polymer solution is preferably a solvent that has a low boiling point immediately after removal in the subsequent drying step, and that can be recovered and reused.
- a solvent that has a low boiling point immediately after removal in the subsequent drying step and that can be recovered and reused.
- alcohols, tetrahydrofuran It is preferable to use acetone, ethyl acetate or the like.
- a precursor of the proton conductive polymer (the compound represented by the general formula (1), 1 in the molecule) A compound having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds, a compound having one or more phosphoric acid groups and one or more ethylenically unsaturated bonds in the molecule, a reactive emulsifier, Other unsaturated compounds that can be polymerized, etc.) and a solution containing a polymerization initiator are filled in the pores of the inorganic porous membrane, and then subjected to a suitable method known in the art such as thermal polymerization or photopolymerization.
- a suitable method known in the art such as thermal polymerization or photopolymerization.
- This is a method of polymerizing into a proton conductive polymer by in situ polymerization. At that time, it is possible to easily fill the pores with a solution containing the precursor of the proton conductive polymer and the polymerization initiator by using ultrasonic waves or reducing the pressure. After hydrophilizing the pore surface of the inorganic porous membrane, the solution containing the proton conductive polymer precursor and the polymerization initiator is filled into the pores of the inorganic porous membrane, and in-situ polymerization is performed. A method is also preferred. Moreover, it is also preferable to adjust the viscosity of the solution containing the proton conductive polymer precursor and the polymerization initiator as appropriate so that the pores can be easily filled.
- a part of the monomer may be prepolymerized, or a small amount of an appropriate polymer may be added and dissolved.
- dilute by adding an appropriate solvent to lower the viscosity.
- the filling rate of the proton conductive polymer is preferably 80 to 100%.
- the filling rate is the difference between the total area of the filled proton conductive polymer with respect to the total area of the voids of 100 voids when measured using a tomographic photograph of the proton conductive electrolyte membrane. Refers to the ratio.
- the thermal polymerization initiator preferably the thermal polymerization initiator or the photopolymerization initiator, is a compound capable of generating a polymerizable radical by applying thermal energy.
- azobis-tolyl compounds such as 2,2′-azobisisobutyric-tolyl, 2,2′-azobispropio-tolyl, benzoyl peroxide, lauryl peroxide, acetylyl peroxide, T-Butyl perbenzoate, a cumyl hydroperoxide, di-t-butyl peroxide, diisopropyl peroxydicarbonate, t-butyl peroxyisopropyl carbonate, peracids, alkyl peroxyl rubamates, nitro sularyl acyla Organic peracids such as amines, potassium persulfate, ammonium persulfate, inorganic peroxides such as potassium perchlorate, diazoaminobenzene, p-trobenzenediazome, azobis substitution Azo or diazo compounds such as alkanes, diazothioethers, and arylazosulfones, nitros
- the polymerization initiator is usually 0.1 to 30% by mass in the total polymerizable composition.
- the range of 0.5 to 20% by mass is more preferable.
- the amount of the photopolymerization initiator used is in the range of 0.5 to 5% by mass, preferably in the range of 1 to 3% by mass, based on the total mass of the unsaturated compounds.
- the proportion of each component when copolymerizing the proton conductive polymer of the present invention is as follows: (c) the compound represented by the general formula (1); and (a) one or more compounds in the molecule.
- the mass ratio of the compound having a sulfonic acid group and one or more ethylenically unsaturated bonds is preferably in the range of 1: 100 to 1: 1.
- the mass ratio of (c) the compound represented by the general formula (1) and (b) the compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule is 1: A range of 100 to 1: 1 is preferred.
- the mass ratio with the compound having an ethylenically unsaturated bond is preferably in the range of 100: 10 to 1: 1.
- the mass ratio of the (d) reactive emulsifier to the compound represented by (c) the general formula (1) is preferably in the range of 1: 100 to 100: 1.
- the proton-conducting polymer has an ion exchange capacity of 0.5 to 5.0 milliequivalent Zg dry resin, preferably 1.0 to 4.5 milliequivalent Zg dry resin.
- the ion exchange capacity is less than 0.5 meq Zg dry resin, the ion conduction resistance increases, and when it is greater than 4.5 meq Zg dry resin, it becomes easier to dissolve in water.
- the ion exchange capacity can be determined by the following measurement method. First, the proton conductive polymer is immersed in a 2 mol ZL salt / sodium aqueous solution for about 5 minutes to replace the proton of the acidic group with sodium. Neutralization titration with sodium hydroxide and sodium hydroxide of known concentration is performed on protons liberated in the solution by sodium substitution. Then, the dry weight (W) of the proton-conducting polymer and the volume of sodium hydroxide (V) force proton (H +) required for neutralization titration were calculated, and the ion exchange capacity (meqZg ) The following formula is An example of neutralization titration with 0.05 mol ZL NaOH aqueous solution is shown.
- the average film thickness of the proton conductive electrolyte membrane of the present invention is not particularly limited, but is usually 500 m or less, preferably 300 ⁇ m or less, more preferably 50 to 200 ⁇ m.
- the average film thickness can be obtained by measuring five points at any point and calculating the average.
- the proton conductive electrolyte membrane of the present invention can be used in a fuel cell.
- fuel cells a methanol fuel cell is preferred, and a direct methanol solid polymer fuel cell is particularly preferred.
- FIG. 1 is a schematic view showing an embodiment of a direct methanol type solid polymer fuel cell using the proton conductive electrolyte membrane of the present invention as an electrolyte membrane.
- reference numeral 1 denotes an electrolyte membrane
- reference numeral 2 denotes an anode electrode (fuel electrode)
- reference numeral 3 denotes a force sword electrode (air electrode)
- reference numeral 4 denotes an external circuit.
- Methanol aqueous solution A is used as the fuel.
- the overall reaction of the fuel cell is as follows:
- the structure of the anode 2 can be a known structure.
- it comprises a catalyst layer and a support that supports the catalyst layer from the electrolyte 1 side.
- force sword pole 3 This structure can also be a known structure.
- it is composed of a catalyst layer and a support that supports the catalyst layer from the electrolyte 1 side.
- a known catalyst can be used.
- noble metal catalysts such as platinum, palladium, ruthenium, iridium, and gold, and alloys such as platinum-ruthenium, iron-nickel, cobalt, molybdenum, and platinum are used.
- the catalyst layer preferably contains an electron conductor (conductive material) material for the purpose of improving conductivity.
- the electron conductor (conductive material) is not particularly limited, but an inorganic conductive material is preferably used from the viewpoint of electron conductivity and contact resistance.
- carbon black, graphite and carbonaceous carbon materials, metals and metalloids are mentioned.
- the carbon material a strong bon black such as channel black, thermal black, furnace black, acetylene black or the like is preferably used in view of the electron conductivity and the specific surface area.
- an electron conductor (conductive material) carrying a catalyst such as white gold-carrying carbon is preferably used.
- MEA membrane electrode assembly
- a method of manufacturing a membrane electrode assembly (MEA) by joining a solid polymer electrolyte membrane and an electrode for example, platinum catalyst powder supported on carbon particles is polytetrafluoroethylene.
- a method in which the same electrolyte solution as the electrolyte membrane is coated in advance on platinum catalyst powder a method in which a catalyst paste is applied to the electrolyte membrane, a method in which an electrode is electrolessly coated on the electrolyte membrane, and a metal complex of white metal on the electrolyte membrane.
- a method of reducing after ion adsorption There is a method of reducing after ion adsorption.
- a fuel flow distribution plate as a current collector in which a groove for forming a fuel flow path and an oxidant flow path is formed outside the assembly of the electrolyte membrane and electrode produced as described above.
- a fuel cell is configured by stacking a plurality of single cells via a cooling plate or the like, with a single cell provided with an oxidant flow distribution plate (separator).
- a plurality of single cells may be arranged on a plane (planar lamination).
- the mixture was stirred and dispersed in an aqueous surfactant solution using a high-speed homogenizer.
- the concentration of the dispersion was set to 20% by mass.
- the dispersion was applied onto a polyethylene terephthalate support using a bar coater so that the film thickness after drying was 150 m, dried, and after drying, the polyethylene terephthalate support was peeled off and the temperature rising speed was 60 ° CZ. After heating up to 600 ° C over time, pre-baking at 600 ° C for 3 hours, then heating up to 1000 ° C at a heating rate of 120 ° CZ time and baking at 1000 ° C for 3 hours. 1 was made.
- Inorganic porous membranes Nos. 2 to 4 were prepared in the same manner as the inorganic porous membrane No. 1 except that the polystyrene fine particles and the colloidal silica were changed as shown in Table 1 in the inorganic porous membrane No. 1.
- 5022B and 5043B manufactured by Moritex Co., Ltd. were used for polystyrene fine particles having an average particle size of 220 nm and 430 nm, respectively.
- the primary average particle size of colloidal silica is 50 nm and lOO nm
- Snowtex YL and Snowtex MP manufactured by Nissan Chemical Co., Ltd. were used, respectively.
- Table 1 shows the average pore diameter and porosity of inorganic porous membranes Nos. 1 to 4.
- the porosity was calculated from the mass W per unit area S (cm 2 ), average thickness t ( ⁇ m), and density d (g / cm 3 ) by the following formula.
- the average pore diameter was measured by a mercury intrusion method using a pore sizer 9320 manufactured by Shimadzu Corporation.
- the proton conductive polymer (electrolyte membrane No. 1) was manufactured by filling the inorganic porous membrane No. 1 produced above with a proton conductive polymer by the following method.
- Isopropyl alcohol: water 4: 1 in 2-acrylamido-2-methylpropanesulfonic acid, “PhosmerM” (trade name, manufactured by New Chemical Co., Ltd.), “Aqualon KH-05” (product) Name, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), 3-glycidoxypropyltrimethoxysilane, N, N-methylenebisacrylamide as a cross-linking agent and AIBN (2, 2'-azobis isopuchi-tolyl as a polymerization initiator) ) With a mass ratio of 100: 15: 5: 5: 1, and the inorganic porous membrane (No.
- the inorganic porous membrane thus treated was sandwiched between polyethylene terephthalate films, heated, held at 60 ° C for 2 hours, and further maintained at 80 ° C for 2 hours to produce a proton conductive electrolyte membrane. .
- the average thickness of the proton conductive electrolyte membrane was 150 m.
- the average film thickness was obtained by measuring five points at any point on the thickness gauge and calculating the average.
- the filling factor of the proton conductive polymer was 95%.
- the compound having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds in the molecule, one or more phosphate groups and one or more ethylene in the molecule Except that the compound having a polymerizable unsaturated bond, the compound represented by the general formula (1), the reactive emulsifier, and the other unsaturated compound capable of copolymerization are changed as shown in Table 2.
- Proton conductive membranes Nos. 2 to 12 were produced in the same manner as membrane No. 1.
- A 2-acrylamide 2-methylpropanesulfonic acid
- B p Styrene sulphonic acid
- Nafion 117 manufactured by DuPont was also prepared.
- the proton-conducting electrolyte membrane was swollen in water (25 ° C), then sandwiched between two platinum electrodes, and impedance measurement was performed using a Hewlett-Packard LCR meter HP4284A to calculate proton conductivity.
- a proton-conducting electrolyte membrane is sandwiched between the H-type cell in Fig. 2 and the amount of methanol permeating from the 2 mol ZL methanol aqueous solution in the A cell into the pure water of the B cell is measured by gas chromatography (GC —Measured in 14B). The results are shown in Table 3.
- the proton conductive electrolyte membranes (electrolyte membranes Nos. 1 to 10) of the present invention have high proton conductivity and low methanol permeability.
- the comparative proton-conducting electrolyte membranes (electrolyte membranes Nos. 11 and 12) have high proton conductivity like Naphion 117, but have high methanol permeability!
- a membrane-electrode assembly was produced and evaluated by the following method using the produced proton conductive electrolyte membrane (electrolyte membrane No. 1 to 12) and naphthion 117 as a comparative sample.
- the carbon fiber cloth substrate was subjected to water repellent treatment with polytetrafluoroethylene (PTFE), and then a carbon black dispersion containing 20% by mass of PTFE was applied and baked to produce an electrode substrate.
- PTFE polytetrafluoroethylene
- an anode electrode catalyst coating solution comprising a Pt—Ru-supported carbon and naphthion (DuPont) solution was applied and dried to form an anode electrode, and Pt-supported carbon and naphthion (DuPont) solution. consists force cathode electrode catalyst coating solution coated and dried to cathode - were prepared cathode electrode 0
- MEA membrane electrode assembly
- electrolyte membrane No. 1-12 electrolyte membrane No. 1-12
- naphthion 117 are held by an anode electrode and a force sword electrode, respectively, and heated and pressed to form a membrane-one electrode composite (MEA) (MEA-No 1-12) and MEA-Nafion 117 were prepared.
- MEA membrane-one electrode composite
- This membrane-electrode assembly (MEA) was sandwiched between separators, and the fuel cell was operated by flowing 3% methanol aqueous solution on the anode side and air on the cathode side, and the current-voltage characteristics were evaluated. Table 4 shows the current density at a voltage of 0.4V.
- the membrane-electrode assembly (MEA) (MEA-No. 1 to L0) according to the present invention is a comparative membrane-electrode assembly (MEA) (MEA-No. 11, It can be seen that the current density is larger than that of 12) and MEA-Naphion 11 7.
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Abstract
Description
明 細 書 Specification
プロトン伝導性電解質膜とその製造方法、及び該プロトン伝導性電解質 膜を用いた固体高分子型燃料電池 PROTON CONDUCTIVE ELECTROLYTE MEMBRANE, MANUFACTURING METHOD THEREOF, AND SOLID POLYMER TYPE FUEL CELL USING THE PROTON CONDUCTIVE ELECTROLYTE MEMBRANE
技術分野 Technical field
[0001] 本発明は、プロトン伝導性電解質膜及びプロトン伝導性電解質膜の製造方法に関 し、更には燃料電池用電解質に該プロトン伝導性電解質膜を用いる固体高分子型 燃料電池に関する。 The present invention relates to a proton conductive electrolyte membrane and a method for producing a proton conductive electrolyte membrane, and more particularly to a polymer electrolyte fuel cell using the proton conductive electrolyte membrane as a fuel cell electrolyte.
背景技術 Background art
[0002] 燃料電池は水素と酸素を反応させて電気を発生させる発電装置であり、発電反応 で水しか生成されな!ヽと ヽぅ優れた性質を有して!/ヽるので、温暖化やオゾン層破壊と V、つた地球環境問題に対処する省エネルギーの技術として注目されて 、る。 [0002] A fuel cell is a power generation device that generates electricity by reacting hydrogen and oxygen, and only water is generated by the power generation reaction. It has excellent properties! It is attracting attention as an energy-saving technology that deals with environmental problems such as the destruction of the ozone layer and V.
[0003] 燃料電池には固体高分子型燃料電池、りん酸型燃料電池、溶融炭酸塩型燃料電 池、固体酸化物型燃料電池の 4種類がある。これらの中でも、固体高分子型燃料電 池は作動温度が低い、電解質が固体 (高分子の薄膜)であるという利点がある。固体 高分子型燃料電池は、メタノールを改質器を用いて水素に変換する改質型、改質器 を用いずに直接メタノールを使用する直接メタノール型(DMFC、 Direct Methan ol Polymer Fuel Cell)、水素を直接用いる直接水素型の 3つに大別される。 D MFCは改質器が不要であるため小型、軽量ィ匕が可能であり、来るべきュビキタス社 会に向けた個人用の携帯情報端末(PDA、 Personal Digital Assistance)等の 電池や専用バッテリーとして、その実用化が期待されている。 [0003] There are four types of fuel cells: solid polymer fuel cells, phosphoric acid fuel cells, molten carbonate fuel cells, and solid oxide fuel cells. Among these, solid polymer fuel cells have the advantages of low operating temperature and solid electrolyte (polymer thin film). The polymer electrolyte fuel cell is a reforming type that converts methanol into hydrogen using a reformer, a direct methanol type that uses methanol directly without using a reformer (DMFC, Direct Methanol Polymer Fuel Cell), There are three types of direct hydrogen, which use hydrogen directly. D MFC does not require a reformer, so it can be made compact and lightweight. As a battery for personal information terminals (PDA, Personal Digital Assistance) and dedicated batteries for the upcoming ubiquitous society, Its practical application is expected.
[0004] 固体高分子型燃料電池の主な構成要素は、電極、触媒、電解質、セパレータであ る。電解質として、高分子のプロトン伝導性電解質膜を使用する。プロトン伝導性電 解質膜はイオン交換膜や湿度センサー等の用途に用いられているが、近年、固体高 分子型燃料電池における電解質としての用途においても注目を集めている。例えば 、デュポン社のナフイオン (登録商標)を代表とするスルホン酸基含有フッ素榭脂膜は 、携帯用燃料電池における電解質としての利用が検討されている。 [0004] Main components of the polymer electrolyte fuel cell are an electrode, a catalyst, an electrolyte, and a separator. A polymer proton-conducting electrolyte membrane is used as the electrolyte. Proton-conducting electrolyte membranes are used for applications such as ion exchange membranes and humidity sensors, but in recent years, they are also attracting attention as applications as electrolytes in solid polymer fuel cells. For example, a sulfonic acid group-containing fluororesin membrane represented by DuPont's Nafion (registered trademark) has been studied for use as an electrolyte in a portable fuel cell.
[0005] 従来より知られているこれらのフッ素榭脂系プロトン伝導性膜は、メタノール透過性 が大き!/、と 、う欠点がある。プロトン伝導性膜を DMFC等の固体高分子型燃料電池 の新たな用途において実用化を図るには、プロトン伝導性が高ぐメタノール透過性 が低い膜の開発が不可欠である。また、特に DMFCとしての性能向上を図る上では 薄膜化が必須であり、膜の物理的強度も要求される。 [0005] These fluorine-resin-based proton conductive membranes that have been known so far have methanol permeability. There is a disadvantage that is big! In order to put proton conductive membranes to practical use in new applications of polymer electrolyte fuel cells such as DMFC, it is essential to develop membranes with high proton conductivity and low methanol permeability. In addition, thinning is essential for improving the performance of DMFC, and the physical strength of the film is also required.
[0006] そこで、空孔を有する多孔質膜にプロトン伝導性ポリマーを含浸させて、プロトン伝 導性膜を得る方法が種々提案されて 、る。 [0006] Therefore, various methods for obtaining a proton conductive membrane by impregnating a porous membrane having pores with a proton conductive polymer have been proposed.
[0007] 寸法安定性、取扱適性が改良され、そして同一のポリマー及び匹敵する厚さの従 来の未強化のイオン交換膜に比較して、イオン伝導性及び反応体の気体のクロスォ 一バーが弱体化されていないイオン交換膜を提供することを目的に、ランダムに配向 した個々の繊維で形成された多孔質支持体内にイオン伝導性ポリマーが埋め込まれ ている複合膜が開示されている (例えば、特許文献 1参照。 ) o [0007] Dimensional stability, handleability are improved, and compared to conventional unreinforced ion exchange membranes of the same polymer and comparable thickness, the ion conductivity and reactant gas crossover are For the purpose of providing an unweakened ion exchange membrane, a composite membrane is disclosed in which an ion conducting polymer is embedded in a porous support formed from randomly oriented individual fibers (e.g. , See Patent Document 1.) o
[0008] また、メタノールの透過(クロスオーバー)をできるだけ抑制し、且つ高温 (摂氏約 13 0度以上)環境下での使用にも耐える電解質膜を提供することを目的に、メタノール 及び水に対して実質的に膨潤しなヽ多孔性基材の細孔に、プロトン伝導性を有する ポリマーを充填した電解質膜が開示されている (例えば、特許文献 2参照。 )0多孔性 基材としては、セラミック、ガラス、アルミナ等の無機材料、またはポリテトラフルォロェ チレン、ポリイミド等の耐熱性ポリマーが用いられる。多孔性基材の空孔率は 10〜95 %、平均孔径は 0. 001〜100 /ζ πι、厚みは数/ z mのオーダーが好ましい、と記載さ れている。 [0008] Further, for the purpose of providing an electrolyte membrane that suppresses methanol permeation (crossover) as much as possible and can withstand use in a high temperature (about 130 degrees Celsius) environment, An electrolyte membrane in which the pores of a substantially non-swelled porous substrate are filled with a polymer having proton conductivity is disclosed (for example, see Patent Document 2). 0 As a porous substrate, Inorganic materials such as ceramic, glass and alumina, or heat-resistant polymers such as polytetrafluoroethylene and polyimide are used. It is described that the porous substrate preferably has a porosity of 10 to 95%, an average pore diameter of 0.001 to 100 / ζ πι, and a thickness of several / zm.
[0009] また、耐久性と機械的強度を有するプロトン伝導性膜を提供することを目的に、リン 酸基、ホスホン酸基またはホスフィン酸基を側鎖に有するポリマーを多孔質膜の空孔 内に担持させてなるプロトン伝導性膜が開示されている (例えば、特許文献 3参照。 ) 。多孔質膜としては、超高分子量ポリオレフイン榭脂、フッ素榭脂が挙げられている。 多孔質膜の空孔率は 30〜85%、平均孔径は 0. 005〜10 /ζ πι、厚みは 5〜500 mが好ましい、と記載されている。 [0009] Further, in order to provide a proton conductive membrane having durability and mechanical strength, a polymer having a phosphoric acid group, a phosphonic acid group or a phosphinic acid group in the side chain is provided in the pores of the porous membrane. (See, for example, Patent Document 3). Examples of the porous membrane include ultra high molecular weight polyolefin resin and fluorine resin. It is described that the porous membrane preferably has a porosity of 30 to 85%, an average pore diameter of 0.005 to 10 / ζ πι, and a thickness of 5 to 500 m.
[0010] 更にメタノールの透過(クロスオーバー)をできるだけ抑制することを目的に、無機多 孔性基材の規則配列した細孔にプロトン伝導性を有するポリマーを充填した電解質 膜が開示されている (例えば、非特許文献 1参照。 ) o 特許文献 1 :特開平 10 - 312815号公報 [0010] Further, for the purpose of suppressing methanol permeation (crossover) as much as possible, an electrolyte membrane in which regularly arranged pores of an inorganic porous substrate are filled with a polymer having proton conductivity is disclosed (for example, (See Non-Patent Document 1.) o Patent Document 1: JP-A-10-312815
特許文献 2 :国際公開第 00Z54351号パンフレット Patent Document 2: Pamphlet of International Publication No. 00Z54351
特許文献 3 :特開 2002— 83514号公報 Patent Document 3: Japanese Patent Laid-Open No. 2002-83514
非特許文献 1 : Electrochemistry, 70, 934 (2002) Non-Patent Document 1: Electrochemistry, 70, 934 (2002)
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0011] プロトン伝導性電解質膜を固体高分子型燃料電池の電解質として実用に耐えるた めには、少なくともプロトン伝導性が十分に高いこと、メタノール透過性が十分に低い ことが重要な因子となる。し力しながら、本発明者らは、上記した従来のプロトン導電 性膜は、こうした特性が充分ではないことを見いだし、鋭意研究を重ねて本発明を成 すに至った。 [0011] In order to withstand the practical use of the proton-conducting electrolyte membrane as an electrolyte for a polymer electrolyte fuel cell, it is an important factor that at least the proton conductivity is sufficiently high and the methanol permeability is sufficiently low. . However, the present inventors have found that the above-mentioned conventional proton conductive membrane does not have such characteristics, and have intensively researched to achieve the present invention.
[0012] 従って、本発明の第 1の目的はプロトン伝導性が十分に高ぐメタノール透過性が 十分に低!ヽプロトン伝導性電解質膜を提供すること、及びこのような優れた性能を持 つたプロトン伝導性電解質膜の製造方法を提供することにある。 Therefore, the first object of the present invention is to provide a proton conductive electrolyte membrane having sufficiently high proton conductivity and sufficiently low methanol permeability, and has such excellent performance. An object of the present invention is to provide a method for producing a proton conductive electrolyte membrane.
[0013] 本発明の第 2の目的は、上記のような優れた性能を持ったプロトン伝導性電解質膜 を電解質として有する固体高分子型燃料電池を提供することにある。 [0013] A second object of the present invention is to provide a polymer electrolyte fuel cell having, as an electrolyte, a proton conductive electrolyte membrane having excellent performance as described above.
課題を解決するための手段 Means for solving the problem
[0014] 本発明の上記目的は、下記構成により達成された。 [0014] The above object of the present invention has been achieved by the following constitution.
1.無機多孔質膜の細孔中にプロトン伝導性ポリマーを充填したプロトン伝導性電解 質膜であって、該プロトン伝導性ポリマーが、少なくとも、(a)分子内に 1個以上のス ルホン酸基及び 1個以上のエチレン性不飽和結合を有する化合物、(b)分子内に 1 個以上のリン酸基及び 1個以上のエチレン性不飽和結合を有する化合物、及び (c) 下記一般式(1)で表される化合物を共重合してなるポリマーであることを特徴とする プロトン伝導性電解質膜。 1. A proton conductive electrolyte membrane in which pores of an inorganic porous membrane are filled with a proton conductive polymer, the proton conductive polymer comprising at least (a) one or more sulfonic acids in the molecule A compound having a group and one or more ethylenically unsaturated bonds, (b) a compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule, and (c) the following general formula ( 1. A proton conductive electrolyte membrane characterized by being a polymer obtained by copolymerizing the compound represented by 1).
[0015] [化 1] [0015] [Chemical 1]
—般式 (" (式中、 R1は炭素数 4以下のアルキル基を表し、 R2は共重合可能な有機基を表し、 m 、 nはいずれも 1〜3の整数である。但し、 m+n=4であり、 mが 2または 3のとき、 R2は 異なる有機基であってもよい。 ) —General formula (" (In the formula, R 1 represents an alkyl group having 4 or less carbon atoms, R 2 represents a copolymerizable organic group, and m and n are each an integer of 1 to 3, provided that m + n = 4 And when m is 2 or 3, R 2 may be a different organic group.
2.前記プロトン伝導性ポリマーが、少なくとも前記 (a)〜(c)の化合物、及び (d)反応 性乳化剤を共重合してなるポリマーであることを特徴とする 1記載のプロトン伝導性電 解質膜。 2. The proton conductive polymer according to 1, wherein the proton conductive polymer is a polymer obtained by copolymerizing at least the compounds (a) to (c) and (d) a reactive emulsifier. The membrane.
3.前記無機多孔質膜は、無機粒子及び有機粒子を含む分散液を用いて該無機粒 子と該有機粒子を含有する層を形成させた後、焼成することにより得られることを特 徴とする 1または 2に記載のプロトン伝導性電解質膜。 3. The inorganic porous membrane is obtained by forming a layer containing the inorganic particles and the organic particles using a dispersion containing inorganic particles and organic particles, and then firing the layer. The proton conductive electrolyte membrane according to 1 or 2.
4.前記無機粒子の一次平均粒径が 10〜: LOOnmであることを特徴とする 3に記載の プロトン伝導性電解質膜。 4. The proton conductive electrolyte membrane according to 3, wherein the inorganic particles have a primary average particle diameter of 10 to LOONm.
5.前記プロトン伝導性ポリマーが架橋構造を有することを特徴とする 1〜4のいずれ 力 1項に記載のプロトン伝導性電解質膜。 5. The proton conductive electrolyte membrane according to any one of 1 to 4, wherein the proton conductive polymer has a crosslinked structure.
6.前記反応性乳化剤がスルホン酸基を有することを特徴とする 2〜5のいずれか 1項 に記載のプロトン伝導性電解質膜。 6. The proton conductive electrolyte membrane according to any one of 2 to 5, wherein the reactive emulsifier has a sulfonic acid group.
7.前記一般式(1)で表される化合物の R2がエポキシ基、スチリル基、メタクリロキシ 基、アタリ口キシ基またはビュル基のうちの少なくとも 1種を含有する有機基であること を特徴とする 1〜6のいずれか 1項に記載のプロトン伝導性電解質膜。 7. The compound represented by the general formula (1) is characterized in that R 2 is an organic group containing at least one of an epoxy group, a styryl group, a methacryloxy group, an atalyoxy group or a bur group. The proton conductive electrolyte membrane according to any one of 1 to 6.
8.前記無機多孔質膜の細孔の平均径 (平均細孔径)が 10〜450nmであることを特 徴とする 1〜7のいずれ力 1項に記載のプロトン伝導性電解質膜。 8. The proton conductive electrolyte membrane according to any one of 1 to 7, wherein an average pore size (average pore size) of the inorganic porous membrane is 10 to 450 nm.
9.前記無機多孔質膜の空隙率が 40〜95%であることを特徴とする 1〜8のいずれ 力 1項に記載のプロトン伝導性電解質膜。 9. The proton-conducting electrolyte membrane according to any one of 1 to 8, wherein the porosity of the inorganic porous membrane is 40 to 95%.
10.力ソード極、アノード極及び該両極に挟まれた電解質を有してなる固体高分子 型燃料電池において、 1〜9のいずれか 1項に記載のプロトン伝導性電解質膜を該 電解質に用いることを特徴とする固体高分子型燃料電池。 10. In a polymer electrolyte fuel cell having a force sword electrode, an anode electrode, and an electrolyte sandwiched between the two electrodes, the proton conductive electrolyte membrane according to any one of 1 to 9 is used as the electrolyte. A polymer electrolyte fuel cell characterized by the above.
11.無機粒子及び有機粒子を含む分散液を用いて該無機粒子と該有機粒子を含 有する層を形成させた後、焼成することにより得られる無機多孔質膜の細孔中に、少 なくとも、(a)分子内に 1個以上のスルホン酸基及び 1個以上のエチレン性不飽和結 合を有する化合物、(b)分子内に 1個以上のリン酸基及び 1個以上のエチレン性不 飽和結合を有する化合物、及び (c)前記一般式(1)で表される化合物とを充填し、 In situ重合することを特徴とするプロトン伝導性電解質膜の製造方法。 11. At least in the pores of the inorganic porous film obtained by forming the inorganic particles and a layer containing the organic particles using a dispersion containing inorganic particles and organic particles, and then firing the layer. (A) one or more sulfonic acid groups and one or more ethylenically unsaturated bonds in the molecule (B) a compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule, and (c) a compound represented by the general formula (1) And a method for producing a proton-conducting electrolyte membrane, characterized by in situ polymerization.
12.前記無機多孔質膜の細孔中に、少なくとも、前記 (a)〜(c)の化合物、及び (d) 反応性乳化剤を充填し、 In— situ重合することを特徴とする 11に記載のプロトン伝 導性電解質膜の製造方法。 12. The pores of the inorganic porous membrane are filled with at least the compounds (a) to (c) and (d) a reactive emulsifier, and subjected to in-situ polymerization. Production method for proton conducting electrolyte membranes.
13.前記無機粒子及び有機粒子を含む分散液中が、前記無機粒子を 5〜60体積 %、前記有機粒子を 40〜95体積%の割合で含有 (無機粒子と有機粒子の体積の 総和を 1とする)することを特徴とする 11または 12に記載のプロトン伝導性電解質膜 の製造方法。 13. The dispersion containing the inorganic particles and the organic particles contains 5 to 60% by volume of the inorganic particles and 40 to 95% by volume of the inorganic particles (the total volume of the inorganic particles and the organic particles is 1 11. The method for producing a proton-conductive electrolyte membrane according to 11 or 12, wherein
14.前記無機粒子及び前記有機粒子を含む分散液を含有する層を形成する工程 が塗布工程であることを特徴とする 11〜13のいずれか 1項に記載のプロトン伝導性 電解質膜の製造方法。 14. The method for producing a proton-conducting electrolyte membrane according to any one of 11 to 13, wherein the step of forming a layer containing a dispersion liquid containing the inorganic particles and the organic particles is a coating step. .
発明の効果 The invention's effect
[0017] 本発明により、プロトン伝導性が十分に高ぐメタノール透過性が十分に低いプロト ン伝導性電解質膜とその製造方法、及び該プロトン伝導性電解質膜を用いた固体 高分子型燃料電池を提供することができた。 According to the present invention, a proton conductive electrolyte membrane having a sufficiently high proton conductivity and a sufficiently low methanol permeability, a method for producing the same, and a solid polymer fuel cell using the proton conductive electrolyte membrane are provided. Could be provided.
図面の簡単な説明 Brief Description of Drawings
[0018] [図 1]本発明の直接メタノール型固体高分子燃料電池の一実施形態を示す概略図 である。 FIG. 1 is a schematic view showing one embodiment of a direct methanol solid polymer fuel cell of the present invention.
[図 2]メタノール透過性を評価するための H型セルの概略図である。 FIG. 2 is a schematic view of an H-type cell for evaluating methanol permeability.
符号の説明 Explanation of symbols
[0019] 1 電解質膜 [0019] 1 Electrolyte membrane
2 アノード極 (燃料極) 2 Anode electrode (fuel electrode)
3 力ソード極 (空気極) 3 force sword pole (air pole)
4 外部回路 4 External circuit
発明を実施するための最良の形態 [0020] 以下、本発明について詳細に説明する。 BEST MODE FOR CARRYING OUT THE INVENTION [0020] Hereinafter, the present invention will be described in detail.
[0021] 本発明のプロトン伝導性電解質膜は、無機粒子及び有機粒子を含む分散液を含 有する層を形成する工程と、該層を乾燥させ焼成する工程と、該焼成する工程により 得られる無機多孔質膜の細孔にプロトン伝導性ポリマーを充填する工程とを経て製 造することができる。 [0021] The proton conductive electrolyte membrane of the present invention includes a step of forming a layer containing a dispersion containing inorganic particles and organic particles, a step of drying and firing the layer, and an inorganic obtained by the step of firing. And a step of filling the pores of the porous membrane with a proton conductive polymer.
[0022] 該無機粒子及び有機粒子を含む分散液を含有する層を形成する工程では支持体 を用いてもよぐ支持体としては最終的には焼失または溶けて無くなるもの、あるいは 剥がし取れるものであれば任意の素材の支持体を用いることができ、例えば、濾紙な どの紙、不織布などの布、ポリエチレンテレフタレートなどの高分子フィルム等、任意 の素材で形成した支持体を用いることができる。支持体の表面は平滑であることが好 ましぐ平滑であれば得られるプロトン伝導性電解質膜の面も平滑となり、固体高分 子型燃料電池の電解質とした場合に、電極とプロトン伝導性電解質膜との界面での 接触が密となる。支持体の表面粗さは特に制限はないが、形成された無機粒子及び 有機粒子を含有する層の表面の表面粗さ Rzが 3 m以下であることが好ましい。ここ で、表面粗さ Rziお IS B 0601で規定される十点平均面粗さ Rzのことをいう。測定 には、例えば、東京精密社製の触針式の 3次元粗さ計 (サーフコム 570A)等を用い ることができる。また、無機粒子及び有機粒子を含む分散液を含有する層を形成する ことによる支持体の反り(カール)、たわみなどを防ぐために、該分散液を含有する層 を形成する面とは反対側の面にバッキング層を設けることが好ましい場合もある。 [0022] In the step of forming the layer containing the dispersion containing the inorganic particles and the organic particles, a support may be used. The support that is eventually burned out or melted away, or that can be peeled off. Any support material can be used as long as it is present. For example, a support material made of any material such as paper such as filter paper, cloth such as nonwoven fabric, polymer film such as polyethylene terephthalate can be used. The surface of the support is preferably smooth, and if it is smooth, the surface of the proton-conducting electrolyte membrane obtained is also smooth, and when it is used as an electrolyte for a solid polymer fuel cell, the electrode and the proton-conducting electrolyte Close contact at the interface with the membrane. The surface roughness of the support is not particularly limited, but the surface roughness Rz of the surface of the layer containing the formed inorganic particles and organic particles is preferably 3 m or less. Here, the surface roughness Rzi is the ten-point average surface roughness Rz defined by IS B 0601. For the measurement, for example, a stylus type three-dimensional roughness meter (Surfcom 570A) manufactured by Tokyo Seimitsu Co., Ltd. can be used. In addition, in order to prevent warping (curling) and deflection of the support due to the formation of the layer containing the dispersion containing inorganic particles and organic particles, the side opposite to the surface on which the layer containing the dispersion is formed is used. It may be preferable to provide a backing layer on the surface.
[0023] 無機粒子としては、シリカ(SiO )、アルミナ(Al O )、酸化ジルコニウム(ZrO )、酸 [0023] Inorganic particles include silica (SiO 2), alumina (Al 2 O 3), zirconium oxide (ZrO 2), acid
2 2 3 2 化ホウ素(B O )、チタ二了 (TiO )等や、 Ti、 Al、 B、 Zrの水酸化物が挙げられる。こ 2 2 3 2 Boron (B 2 O 3), titanium dioxide (TiO 2), etc., and Ti, Al, B, and Zr hydroxides. This
2 3 2 2 3 2
れらは一種類でも 、くつかの種類のものを混合して用いてもょ 、。本発明にお ヽては They can be used alone or as a mixture of several types. For the present invention
、シリカ(SiO )が好ましい。また、シリカ(SiO )の中でも非晶質シリカが好ましぐ乾 Silica (SiO 2) is preferred. Among silica (SiO 2), amorphous silica is preferred.
2 2 twenty two
式法、湿式法、エア口ゲル法いずれの製法によるものでもよいが、湿式法のコロイダ ルシリカは更に好ましい。 Although the production method may be any of the formula method, the wet method, and the air-mouth gel method, the wet method of colloidal silica is more preferable.
[0024] 本発明においては、無機粒子の粒径としては平均粒径が一次平均粒径で 10nm 以上のものが好ましぐより好ましくは 10〜100nm、更に好ましくは 10〜50nmであ る。なお、無機粒子の平均粒径は、例えば、走査型電子顕微鏡により観察して無作 為に粒子 200個の長径を測定し、平均粒径を求めることができる。 In the present invention, the average particle diameter of the inorganic particles is preferably 10 nm or more, more preferably 10 to 100 nm, and even more preferably 10 to 50 nm. Note that the average particle size of the inorganic particles can be determined by observing with a scanning electron microscope, for example. Therefore, the major axis of 200 particles can be measured and the average particle diameter can be obtained.
[0025] 有機粒子としては、最終的には焼失または溶けて無くなるものであれば任意の素材 の有機粒子を用いることができるが、分散液に用いる分散媒としての溶媒に膨潤も溶 解もしないものが好ましい。本発明においては、分散媒としては水系溶媒が好ましぐ 有機粒子としては、例えば、アクリル榭脂、スチレン榭脂、スチレン Zアクリル系榭脂 、スチレン Zジビュルベンゼン系榭脂、ポリエステル系榭脂、ウレタン系榭脂等のポリ マービーズを用いることができる。本発明においては、有機粒子の平均粒径は 10〜 450nm力 S好ましく、更に好ましくは 100〜300nmである。 [0025] As organic particles, organic particles of any material can be used as long as they are eventually burned out or dissolved, but they do not swell or dissolve in the solvent as a dispersion medium used in the dispersion. Those are preferred. In the present invention, an aqueous solvent is preferred as the dispersion medium. Examples of the organic particles include acrylic resin, styrene resin, styrene Z acrylic resin, styrene Z dibutene benzene resin, and polyester resin. In addition, polymer beads such as urethane-based resin can be used. In the present invention, the average particle diameter of the organic particles is preferably 10 to 450 nm, and more preferably 100 to 300 nm.
[0026] 本発明における無機多孔質膜は、その作製工程にぉ ヽて無機粒子と有機粒子を 含有する分散液を作製しこれを用いて無機粒子と有機粒子を含有する層を形成させ るが、該分散液の分散媒としては、後述のものを用いることができ、層を形成する方 法としては、後述の方法を用いることができる。 [0026] The inorganic porous membrane of the present invention is prepared by preparing a dispersion containing inorganic particles and organic particles throughout the production process and using this to form a layer containing inorganic particles and organic particles. As the dispersion medium of the dispersion, those described below can be used, and as a method for forming the layer, the method described below can be used.
また、無機粒子と有機粒子を含有する層を形成させた後、焼成する工程を経て形成 されるので、無機粒子同志が固着、焼結して薄膜を形成するのと同時に、主には有 機粒子が占有して!/、た部分が薄膜内 (層内)で細孔を形成する。本発明にお 、ては 、無機多孔質膜の細孔の平均径 (平均細孔径)は 10〜450nmが好ましぐ更に好ま しくは平均細孔径が 100〜300nmである。平均細孔径は、例えば、島津製作所社 製ポアサイザ一 9320等を用い、水銀圧入法により求めることができる。このようにして 形成された無機多孔質膜にプロトン伝導性ポリマーを充填させて得られたプロトン伝 導性電解質膜は、高いプロトン伝導性、低いメタノール透過性を有することが判明し た。 In addition, since the layer containing inorganic particles and organic particles is formed and then baked, the inorganic particles are fixed and sintered to form a thin film. The particles occupy! /, And the part forms pores in the thin film (in the layer). In the present invention, the average pore diameter (average pore diameter) of the inorganic porous membrane is preferably 10 to 450 nm, more preferably 100 to 300 nm. The average pore diameter can be determined by mercury porosimetry using, for example, a pore sizer 9320 manufactured by Shimadzu Corporation. The proton conductive electrolyte membrane obtained by filling the thus formed inorganic porous membrane with a proton conductive polymer was found to have high proton conductivity and low methanol permeability.
[0027] 本発明においては、無機多孔質膜の空隙率は 40〜95%であることが好ましぐより 好ましくは 50〜70%である。 [0027] In the present invention, the porosity of the inorganic porous membrane is preferably 40 to 95%, more preferably 50 to 70%.
[0028] 本発明における空隙率とは、上記の様に、無機粒子及び有機粒子を含有する分散 液を用いて層を形成し焼成し得られた状態 (無機多孔質膜)における、次の計算式 により得られる値を言う。つまり、空隙率は無機多孔質膜の単位面積 S (cm2)当たり の質量 W (g)、平均厚み t ( μ m)及び密度 d (g/cm3)力も次式により算出することが できる。 [0029] 空隙率(%) = (1— (104'WZ (S 't'd) ) ) X 100 [0028] The porosity in the present invention is the following calculation in a state (inorganic porous film) obtained by forming a layer using a dispersion containing inorganic particles and organic particles and firing as described above. The value obtained by the formula. In other words, the porosity can be calculated by the following equation: mass W (g) per unit area S (cm 2 ), average thickness t (μm) and density d (g / cm 3 ) force of the inorganic porous membrane . [0029] Porosity (%) = (1— (10 4 'WZ (S't'd))) X 100
無機粒子及び有機粒子を含有する分散液中にぉ ヽて、無機粒子及び有機粒子に ついては、無機粒子を 5〜60体積0 /0、有機粒子を 40〜95体積0 /0の割合で用いる( 無機粒子と有機粒子の体積の総和を 1とする)ことにより、無機多孔質膜の空隙率を 上記範囲に調整することができる。体積%は、無機粒子の体積と有機粒子の体積の 総和に対する各々の粒子の体積の割合を百分率で表したものである。 The dispersion containing the inorganic particles and organic particles Te per centヽ, For the inorganic particles and organic particles, inorganic particles 5 to 60 volume 0/0, used in a proportion of the organic particles 40 to 95 vol 0/0 ( By setting the total volume of inorganic particles and organic particles to 1, the porosity of the inorganic porous membrane can be adjusted to the above range. The volume% expresses the ratio of the volume of each particle to the sum of the volume of the inorganic particles and the volume of the organic particles as a percentage.
なお、本発明のプロトン伝導性ポリマーを充填した後の無機多孔質膜については、 走査型電子顕微鏡を用いたその断面写真でのポリマー部分とその他の部分の面積 比を用いて、該無機多孔質膜の空隙率を近似することができる。この場合、その率の 値は 40〜95%であることが好ましぐより好ましくは 50〜70%である。 For the inorganic porous membrane after being filled with the proton conductive polymer of the present invention, the inorganic porous membrane is obtained by using the area ratio of the polymer portion to the other portion in the cross-sectional photograph using a scanning electron microscope. The porosity of the film can be approximated. In this case, the rate value is preferably 40 to 95%, more preferably 50 to 70%.
[0030] 次に、本発明に係る無機粒子及び有機粒子を含む分散液の調製方法につ!ヽて説 明する。 [0030] Next, a method for preparing a dispersion containing inorganic particles and organic particles according to the present invention will be described.
[0031] 無機粒子と有機粒子の使用割合の好ましい範囲は上記の通りであるが、分散液の 固形分濃度 (すなわち、無機粒子及び有機粒子、あるいはこれらに必要に応じて更 に含有するその他の成分を含んでの固形成分)としては、 5〜80質量%、好ましくは 10〜40質量%が好ましい。また、必要に応じて更に含有するその他の成分、すなわ ち無機粒子及び有機粒子以外の成分を含む場合の、その固形分濃度としては、 0. 01〜 20質量%が好まし!/、。 [0031] The preferred range of the ratio of the inorganic particles to the organic particles is as described above, but the solid content concentration of the dispersion (that is, the inorganic particles and organic particles, or other content further contained in these as required) The solid component including the component is preferably 5 to 80% by mass, preferably 10 to 40% by mass. In addition, when it contains other components as necessary, that is, when components other than inorganic particles and organic particles are included, the solid content concentration is preferably 0.01 to 20% by mass! /.
[0032] 分散媒としては水系溶媒が好ましい。水系溶媒としては水及びアルコール類など各 種既知のものが使用できるが、水または水を主成分とする混合溶媒が好ましく使用さ れる。 [0032] The dispersion medium is preferably an aqueous solvent. As the aqueous solvent, various known solvents such as water and alcohols can be used, but water or a mixed solvent containing water as a main component is preferably used.
[0033] 無機粒子と有機粒子を分散する分散助剤としては、例えば、高級脂肪酸塩、アル キル硫酸塩、アルキルエステル硫酸塩、アルキルスルホン酸塩、スルホコハク酸塩、 ナフタレンスルホン酸塩、アルキルリン酸塩、ポリオキシアルキレンアルキルエーテル リン酸塩、ポリオキシアルキレンアルキルフエニルエーテル、ポリオキシエチレンポリオ キシプロピレングリコール、グリセリンエステル、ソルビタンエステル、ポリオキシェチレ ン脂肪酸アミド、アミンォキシド等の各種の界面活性剤を用いることができる。 [0033] Examples of the dispersion aid for dispersing inorganic particles and organic particles include higher fatty acid salts, alkyl sulfates, alkyl ester sulfates, alkyl sulfonates, sulfosuccinates, naphthalene sulfonates, and alkyl phosphates. Various surfactants such as salts, polyoxyalkylene alkyl ether phosphates, polyoxyalkylene alkyl phenyl ethers, polyoxyethylene polyoxypropylene glycols, glycerin esters, sorbitan esters, polyoxyethylene fatty acid amides, amine oxides may be used. it can.
[0034] 分散方法としては、例えば、ボールミル、サンドミル、アトライター、ロールミル、アジ テータ、ヘンシェルミキサ、コロイドミル、超音波ホモジナイザー、パールミル、湿式ジ エツトミル、ペイントシェーカー等を用いた方法が挙げられ、これらの方法を単独ある いは適宜組み合わせて用いることができる。 [0034] Examples of the dispersing method include ball mill, sand mill, attritor, roll mill, Examples include a method using a theta, a Henschel mixer, a colloid mill, an ultrasonic homogenizer, a pearl mill, a wet jet mill, a paint shaker, and the like, and these methods can be used alone or in appropriate combination.
[0035] 無機粒子及び有機粒子を含有する層を形成する工程としては、分散液を減圧吸引 濾過器を用いてメンブレンフィルタでろ過を行 、、メンブレンフィルタ上に無機粒子及 び有機粒子を含む層を堆積させ乾燥し、メンブレンフィルタを剥ぎ取る方法、あるい は分散液を支持体に塗布して乾燥する方法などがある。本発明においては、分散液 を支持体に塗布する方式が好ましい。塗布方式としては、例えば、ロールコーティン グ法、ロッドバーコーティング法、エアナイフコーティング法、スプレーコーティング法 、カーテン塗布法、エタストルージョン法等、従来より知られた塗布方式を採用するこ とがでさる。 [0035] As the step of forming a layer containing inorganic particles and organic particles, the dispersion is filtered with a membrane filter using a vacuum suction filter, and the layer containing inorganic particles and organic particles is placed on the membrane filter. There are a method of depositing and drying the film and peeling off the membrane filter, or a method of applying the dispersion to a support and drying. In the present invention, a method in which the dispersion is applied to a support is preferable. As a coating method, for example, a conventionally known coating method such as a roll coating method, a rod bar coating method, an air knife coating method, a spray coating method, a curtain coating method, an etching method or the like can be adopted. .
[0036] また、無機粒子及び有機粒子を含有する層の形成は、一回の塗布ないし減圧吸引 濾過により行ってもよいが、複数回に分けて多層を形成してもよい。この場合、各層を 形成する無機粒子及び有機粒子の種類及び粒径を制御することで、空隙率等が異 なる多層構造を有する無機多孔質膜を得ることができる。 [0036] The formation of the layer containing inorganic particles and organic particles may be performed by one application or vacuum suction filtration, but may be formed in multiple layers. In this case, an inorganic porous film having a multilayer structure with different porosity and the like can be obtained by controlling the types and particle sizes of the inorganic particles and organic particles forming each layer.
[0037] 無機多孔質膜を形成するには、無機粒子及び有機粒子を含有する層を形成し、乾 燥したもの、または支持体が焼失または溶けて無くなるものであれば支持体上に無 機粒子及び有機粒子を含む分散液を含有する層を形成したものを、不活性ガス、例 えば窒素雰囲気中で電気炉等で加熱処理して焼成すればよい。加熱処理は、例え ば、ケィ化モリブデンといった発熱体を備えた電気炉を用いて行うことができ、 1500 °C以下、より好ましくは 400〜1300°Cで行うことができる。加熱のための時間は目的 とする無機多孔質膜の大きさにより適宜設定することが可能であり、具体的には、例 えば、 5〜24時間程度の加熱時間を用いることができる。加熱時間が長いと焼結が 進行して、平均細孔径カ 、さくなることがある。無機多孔質膜を得るための加熱処理 における昇温速度及び降温速度は、適宜設定することができる。昇温速度及び降温 速度の双方について、 100〜300°CZ時間とすることが好ましい。また仮焼成、本焼 成と 2回に分けて、または 2回を超える複数回に分けて、加熱処理を行うことも好まし い。 [0038] 本発明に係る無機多孔質膜の細孔中に充填されるプロトン伝導性ポリマーは、少 なくとも、(a)分子内に 1個以上のスルホン酸基及び 1個以上のエチレン性不飽和結 合を有する化合物、(b)分子内に 1個以上のリン酸基及び 1個以上のエチレン性不 飽和結合を有する化合物、及び (c)前記一般式(1)で表される化合物を共重合して なるポリマーであることを特徴としており、更には、少なくとも、(a)分子内に 1個以上 のスルホン酸基及び 1個以上のエチレン性不飽和結合を有する化合物、(b)分子内 に 1個以上のリン酸基及び 1個以上のエチレン性不飽和結合を有する化合物、(c) 前記一般式(1)で表される化合物、及び (d)反応性乳化剤を共重合してなるポリマ 一であることを特徴としており、また、本発明の効果を損なわない範囲で、これらと共 重合しうる他の不飽和化合物を含んで共重合したポリマーであってもよい。 [0037] In order to form an inorganic porous film, if a layer containing inorganic particles and organic particles is formed and dried, or if the support is burnt out or melts away, the inorganic porous film is indispensable on the support. What formed the layer containing the dispersion liquid containing particle | grains and organic particle | grains should just be heat-processed with an electric furnace etc. in inert gas, for example, nitrogen atmosphere, and may be baked. The heat treatment can be performed using, for example, an electric furnace equipped with a heating element such as molybdenum silicide, and can be performed at 1500 ° C. or less, more preferably at 400 to 1300 ° C. The time for heating can be appropriately set depending on the size of the target inorganic porous film. Specifically, for example, a heating time of about 5 to 24 hours can be used. If the heating time is long, the sintering proceeds and the average pore diameter may be reduced. The temperature increase rate and temperature decrease rate in the heat treatment for obtaining the inorganic porous membrane can be appropriately set. It is preferable that the temperature rise rate and the temperature fall rate be 100 to 300 ° CZ time. It is also preferable to perform the heat treatment in two steps, ie, pre-baking and main baking, or more than two times. [0038] The proton conductive polymer filled in the pores of the inorganic porous membrane according to the present invention has at least (a) one or more sulfonic acid groups and one or more ethylenic groups in the molecule. A compound having a saturated bond, (b) a compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule, and (c) a compound represented by the general formula (1). It is characterized by being a polymer obtained by copolymerization, and at least (a) a compound having at least one sulfonic acid group and at least one ethylenically unsaturated bond in the molecule, and (b) a molecule. A compound having one or more phosphate groups and one or more ethylenically unsaturated bonds, (c) a compound represented by the general formula (1), and (d) a reactive emulsifier. In the range that does not impair the effects of the present invention. Comprise other unsaturated compounds capable of al copolymerized may be copolymerized with the polymer.
[0039] 前記分子内に 1個以上のスルホン酸基及び 1個以上のエチレン性不飽和結合を有 する化合物としては特に制限はなぐ例えば、ァリルスルホン酸、メタァリルスルホン 酸、ビュルスルホン酸、 p—スチレンスルホン酸、 (メタ)アクリル酸ブチルー 4 スルホ ン酸、 (メタ)アタリロキシベンゼンスルホン酸、 t—ブチルアクリルアミドスルホン酸、 2 アクリルアミドー 2—メチルプロパンスルホン酸、イソプレンスルホン酸等が挙げられ る。これらの分子内に 1個以上のスルホン酸基及び 1個以上のエチレン性不飽和結 合を有する化合物は単独でもよ 、し、 2種以上を併用してもょ 、。 [0039] The compound having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds in the molecule is not particularly limited. For example, allylsulfonic acid, methallylsulfonic acid, burulsulfonic acid, p —Styrene sulfonic acid, (Meth) acrylic acid butyl-4 sulfonic acid, (Meth) ataryloxybenzene sulfonic acid, t-butylacrylamide sulfonic acid, 2-acrylamide-2-methylpropane sulfonic acid, isoprene sulfonic acid, etc. . The compounds having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds in these molecules may be used alone or in combination of two or more.
[0040] 前記共重合しうる他の不飽和化合物としては、分子内に 1個以上のエチレン性不飽 和結合を有する不飽和化合物は全てこの不飽和化合物に含まれる力 中でも (メタ) アクリロニトリル、(メタ)アクリル酸エステル類や置換または無置換のスチレン類が好 適である。更には 1分子内に複数個のエチレン性不飽和結合を含有する、エチレン グリコールジ (メタ)アタリレート、トリメチロールプロパントリ(メタ)アタリレート、へキサメ チレンジオールジ(メタ)アタリレートゃジビュルベンゼン、 N, N—メチレンビスアタリ ルアミド等は架橋構造を形成し、電解質膜の耐久性向上のために使用するのが好ま しい。 [0040] Examples of the other unsaturated compound that can be copolymerized include (meth) acrylonitrile, among all the unsaturated compounds having at least one ethylenically unsaturated bond in the molecule. (Meth) acrylic acid esters and substituted or unsubstituted styrenes are preferred. Furthermore, ethylene glycol di (meth) acrylate, trimethylol propane tri (meth) acrylate, hexamethyl diol di (meth) acrylate which contains multiple ethylenically unsaturated bonds in one molecule. Butylbenzene, N, N-methylenebisatyramide, etc. form a cross-linked structure and are preferably used to improve the durability of the electrolyte membrane.
[0041] 前記分子内に 1個以上のリン酸基及び 1個以上のエチレン性不飽和結合を有する 化合物としては特に制限はな 、が、好ましくは下記一般式 (2)で表される化合物を挙 げることができる。 [0042] [化 2] [0041] The compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule is not particularly limited, but preferably a compound represented by the following general formula (2): I can list them. [0042] [Chemical 2]
R3 O O R 3 OO
I II ( \ II I II (\ II
H2C=C_C _0 X—。ト P— OH H 2 C = C_C _0 X—. G P—OH
p I p I
OH OH
[0043] 式中、 R3は水素原子またはメチル基を表し、 Xは 2価の有機基を表し、具体的には アルキレン基、ァリーレン基が挙げられ、好ましくはエチレン基またはプロピレン基で ある。 pは 1以上の整数を表し、好ましくは 1〜10の整数である。 In the formula, R 3 represents a hydrogen atom or a methyl group, X represents a divalent organic group, specifically an alkylene group or an arylene group, preferably an ethylene group or a propylene group. p represents an integer of 1 or more, preferably an integer of 1 to 10.
[0044] 一般式(2)で表される化合物の具体例としては、メタクリロキシェチルホスフェート、 メタクリロイルジ(ォキシエチレン)ホスフェート、メタクリロイルトリ(ォキシエチレン)ホス フェート、メタクリロイルテトラ(ォキシエチレン)ホスフェート、メタタリロイルペンタ(ォキ シエチレン)ホスフェート、メタクリロイルへキサ(ォキシエチレン)ホスフェート、メタタリ ロキシプロピルホスフェート、メタクリロイルジ(ォキシプロピル)ホスフェート、メタクリロ ィルトリ(ォキシプロピル)ホスフェート、メタクリロイルテトラ(ォキシプロピル)ホスフエ ート、メタタリロイルペンタ(ォキシプロピル)ホスフェート、メタクリロイルへキサ(ォキシ プロピル)ホスフェート、アタリロキシェチルホスフェート、アタリロイルジ(ォキシェチレ ン)ホスフェート、アタリロイルトリ(ォキシエチレン)ホスフェート、アタリロイルテトラ(ォ キシエチレン)ホスフェート、アタリロイルペンタ(ォキシエチレン)ホスフェート、アタリ口 ィルへキサ(ォキシエチレン)ホスフェート、アタリロキシプロピルホスフェート、アタリ口 ィルジ(ォキシプロピル)ホスフェート、アタリロイルトリ(ォキシプロピル)ホスフェート、 アタリロイルテトラ(ォキシプロピル)ホスフェート、アタリロイルペンタ(ォキシプロピル) ホスフェート、アタリロイルへキサ(ォキシプロピル)ホスフェート、 4—スチリルメトキシ ブチルホスフェート等を挙げることができる。 [0044] Specific examples of the compound represented by the general formula (2) include methacryloxetyl phosphate, methacryloyl di (oxyethylene) phosphate, methacryloyl tri (oxyethylene) phosphate, methacryloyl tetra (oxyethylene) phosphate, and metathalloyl. Penta (oxyethylene) phosphate, methacryloylhexa (oxyethylene) phosphate, methacryloxypropyl phosphate, methacryloyl di (oxypropyl) phosphate, methacryloyltri (oxypropyl) phosphate, methacryloyltetra (oxypropyl) phosphate, methacryloyl penta (oxypropyl) ) Phosphate, methacryloylhexa (oxypropyl) phosphate, attaryloxetyl phosphate, atta Liloyldi (oxychetylene) phosphate, Ataliloyl tri (oxyethylene) phosphate, Ataliloyl tetra (oxyethylene) phosphate, Ataliloylpenta (oxyethylene) phosphate, Atariyl hexa (oxyethylene) phosphate, Atalyloxypropyl phosphate, Atari mouth Examples include ildi (oxypropyl) phosphate, taliloyl tri (oxypropyl) phosphate, taliloyl tetra (oxypropyl) phosphate, alitaroylpenta (oxypropyl) phosphate, taliloylhexa (oxypropyl) phosphate, 4-styrylmethoxybutyl phosphate. .
[0045] 具体的には「PhosmerM」、「PhosmerCL」、「PhosmerA」、「PhosmerPE」、「P hosmerPPj (商品名、ュ-ケミカル (株)製)等が挙げられるが、これらに限られるも のではない。これらの化合物は一種または二種以上を組み合わせて使用してもよい [0045] Specific examples include “PhosmerM”, “PhosmerCL”, “PhosmerA”, “PhosmerPE”, “PhosmerPPj” (trade name, manufactured by U-Chemical Co., Ltd.) and the like. These compounds may be used alone or in combination of two or more.
[0046] 前記一般式(1)で表される化合物の R1は炭素数 4以下のアルキル基を表し、例え ば、メチル基、ェチル基、プロピル基、ブチル基等が挙げられ、これらは置換基を有 してもよい。一般式(1)で表される化合物の R2は共重合可能な有機基を表し、好まし くはエポキシ基、スチリル基、メタクリロキシ基、アタリ口キシ基またはビュル基のうちの 少なくとも 1種を有する有機基である。 m、 nはいずれも 1〜3の整数である。但し、 m +n=4であり、 mが 2または 3のとき、 R2は異なる有機基であってもよい。 [0046] R 1 of the compound represented by the general formula (1) represents an alkyl group having 4 or less carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, and a butyl group. Have group May be. In the compound represented by the general formula (1), R 2 represents a copolymerizable organic group, and preferably includes at least one of an epoxy group, a styryl group, a methacryloxy group, an alicyclic group or a bur group. It is an organic group. m and n are both integers of 1 to 3. However, when m + n = 4 and m is 2 or 3, R 2 may be a different organic group.
[0047] 一般式(1)で表される化合物の具体例としては、ビュルトリメトキシシラン、ビニルトリ エトキシシラン、 2- (3, 4 エポキシシクロへキシノレ)ェチノレトリメトキシシラン、 3 グ [0047] Specific examples of the compound represented by the general formula (1) include butyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxy cyclohexylene) ethynoletrimethoxysilane, 3g
、 3—グリシドキシプロピルトリエトキシシラン、 p—スチリルトリメトキシシラン、 3—メタク リロキシプロピルメチルジメトキシシラン、 3—メタクリロキシプロピルトリメトキシシラン、 3—メタクリロキシプロピルメチルジェトキシシラン、 3—メタクリロキシプロピルトリェトキ シシラン、 3—アタリロキシプロピルトリメトキシシラン等が挙げられる。前記一般式(1) で表される化合物のシリル基が反応して架橋構造を形成することもでき、またシリル 基が無機多孔質膜の表面シラノール基と反応して結合することもできる。 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyljetoxysilane, 3-methacrylic Examples include loxypropyltriethoxysilane and 3-ataryloxypropyltrimethoxysilane. The silyl group of the compound represented by the general formula (1) can react to form a crosslinked structure, or the silyl group can react with and bind to the surface silanol group of the inorganic porous membrane.
[0048] 本発明においては、プロトン伝導性ポリマーが架橋構造を有することが好ましぐこ の架橋構造は、上記シリル基の反応によるものが好ましい。また、いわゆる架橋剤を 用いて架橋構造を形成することも好ましい。架橋剤としては、 1分子内に複数個のェ チレン性不飽和結合を含有する、エチレングリコールジ (メタ)アタリレート、トリメチロ ールプロパントリ(メタ)アタリレート、へキサメチレンジオールジ (メタ)アタリレートなど 、 N, N—メチレンビスアクリルアミド、ジビュルベンゼンなどを挙げることができる。 [0048] In the present invention, it is preferable that the proton conductive polymer has a cross-linked structure. The cross-linked structure is preferably obtained by the reaction of the silyl group. It is also preferable to form a crosslinked structure using a so-called crosslinking agent. Examples of cross-linking agents include ethylene glycol di (meth) acrylate, trimethylol propane tri (meth) acrylate, hexamethylene diol di (meth) acrylate, etc. containing multiple ethylenically unsaturated bonds in one molecule. N, N-methylenebisacrylamide, dibutenebenzene and the like.
[0049] また、上記架橋構造を形成させる時期は、後述の、 In— situ重合させる場合は、プ 口トン伝導性ポリマーを共重合する際に同時に架橋構造を形成させることが好ましぐ 先にプロトン伝導性ポリマーを共重合させ、これを溶液として無機多孔質膜の細孔中 へ充填させる場合は、充填して力も架橋させることが好ま 、。 [0049] In addition, when the above-mentioned crosslinked structure is formed, in the case of in-situ polymerization described later, it is preferable to form the crosslinked structure at the same time when copolymerizing the peptone conductive polymer. When a proton conductive polymer is copolymerized and filled as a solution into the pores of an inorganic porous membrane, it is preferable to fill and crosslink the force.
[0050] 前記反応性乳化剤としては、分子内に不飽和二重結合を少なくとも 1種以上有する ァ-オン性及び Zまたはノ-オン性の乳化剤が好ましく用いられる。反応性乳化剤 は分子内に疎水性基、親水性基及び反応性基を各々少なくとも 1個有する化合物が 好ましぐ上記疎水性基は脂肪族または芳香族炭化水素基力 なり、上記親水性基 はポリオキシアルキレンエーテル基に代表されるノ-オン性基、スルホン酸塩、カル ボン酸塩、燐酸塩に代表されるァ-オン性基を含有し、上記反応性基はビュルエー テル基、ァリルエーテル基、ビュルフエ-ル基、ァリルフエ-ル基、アタリロイル基、メ タクリロイル基を含有するものが好まし 、。 [0050] As the reactive emulsifier, an ionic emulsifier having at least one unsaturated double bond in the molecule and a Z or nonionic emulsifier is preferably used. The reactive emulsifier is preferably a compound having at least one hydrophobic group, hydrophilic group and reactive group in the molecule. The hydrophobic group is an aliphatic or aromatic hydrocarbon group, and the hydrophilic group is Nonionic groups such as polyoxyalkylene ether groups, sulfonates, Contains ionic groups such as sulfonate and phosphate, and the reactive group contains butyl ether group, allylic ether group, butyl ether group, aralkyl ether group, allyloyl group, and methacryloyl group. Things are preferred.
[0051] 上記反応性乳化剤としては、例えば、特開昭 62— 22803号公報、同 62— 10480 2号公報、同 62— 104803号公報、同 62— 221431号公報、同 62— 221432号公 報、同 62— 225237号公報、同 62— 244430号公報、同 62— 286528号公報、同 62— 289228号公報、同 62— 289229号公報、同 63— 12334号公報、同 63— 54 930号公報、同 63— 77530号公報、同 63— 77531号公報、同 63— 77532号公報 、同 63— 84624号公報、同 63— 84625号公報、同 63— 126535号公報、同 63— 126536号公報、同 63— 147530号公報、同 63— 319035号公報、特開平 1— 11 630号公報、同 1— 22338号公報、同 1— 22627号公報、同 1— 22628号公報、同 1— 30632号公報、同 1— 34430号公報、同 1— 34431号公報、同 1— 34432号公 報、同 1— 99638号公報、同 1— 99639号公報、同 4— 50204号公報、同 4— 5380 2号公報、同 4— 55401号公報に記載されたものが挙げられる。 [0051] Examples of the reactive emulsifier include those disclosed in JP-A-62-22803, 62-104802, 62-104803, 62-221431, and 62-221432. 62-225237, 62-244430, 62-286528, 62-289228, 62-289229, 63-12334, 63-54 930 63-77530, 63-77531, 63-77532, 63-84624, 63-84625, 63-126535, 63-126536, 63-147530, 63-319035, JP-A-1-11 630, 1-222338, 1-222627, 1-222628, 1-30632 1-34430, 1-34431, 1-34432, 1-99638, 1-99639, 4-50204, 4-5380 2 Gazette, 4-4-1401 Those that have been, and the like.
[0052] また、上記反応性乳化剤の具体例としては、例えば、 1 - (メタ)アタリ口キシ— 2 ヒ ドロキシプロパン、(メタ)アタリ口キシ— 2—ヒドロキシプロパン、(メタ)アタリロキシカル ボニルメチル 3 アルコキシ(ポリオキシアルキレノキシ) 2 ヒドロキシプロパン、 アルキルフエノキシ(ポリオキシアルキレノキシ) 2—ヒドロキシプロパンまたはァシロ キシ(ポリオキシアルキレノキシ) 2—ヒドロキシプロパンまたはそのアルキレンォキ シド付加物ある 、はこれらの硫酸または燐酸エステルまたはその塩、ビスフエノール 化合物またはグリコールイ匕合物のアルキレンォキシド付加物あるいはこれらの硫酸ま たは燐酸エステルまたはその塩、ビュルまたはァリルフエノール化合物のアルキレン ォキシド付加物あるいはこれらの硫酸または燐酸エステルまたはその塩、スルホコハ ク酸のモノァリル一モノアルキルエステルまたはその塩、スルホコハク酸のモノ(3—ァ リロキシ 2—ヒドロキシプロピル) モノアルキルエステルまたはその塩等が挙げら れる。 [0052] Specific examples of the reactive emulsifier include, for example, 1- (meth) atarioxy-2-hydroxypropane, (meth) atarioxy-2-hydroxypropane, (meth) ataryloxy Bonylmethyl 3 alkoxy (polyoxyalkylenoxy) 2 hydroxypropane, alkylphenoxy (polyoxyalkylenoxy) 2-hydroxypropane or acyloxy (polyoxyalkylenoxy) 2-hydroxypropane or its alkylene oxide adducts These are sulfuric acid or phosphoric acid esters or salts thereof, alkylene oxide adducts of bisphenol compounds or glycol compounds, or sulfuric acid or phosphoric acid esters or salts thereof, alkylene oxide adducts of bur or aryl phenol compounds or These sulfur Or phosphoric acid ester, or a salt thereof, Monoariru one monoalkyl ester or a salt thereof Suruhokoha click acid, a sulfosuccinic acid mono (3-§ Rirokishi 2-hydroxypropyl) monoalkyl ester or a salt thereof, or the like can be mentioned, et al are.
[0053] 具体的には、「アデカリアソープ NE」、「アデカリアソープ SE」、「アデカリアソープ E R」、「アデカリアソープ SR」、「アデカリアソープ PP」、「アデカリアソープ PPE」(商品 名、旭電ィ匕 (株)製)、「アクアロン KH」、「アクアロン HS」、「アクアロン BC」、「アクア口 ン RN」、「ニューフロンティア」(商品名、第一工業製薬 (株)製)、「エレミノール ES」、 「エレミノール JS」、 「エレミノール RS」、 「エレミノール MON」、 「エレミノール HA」(商 品名、三洋化成工業 (株)製)、「ラテムル」(商品名、花王 (株)製)等が挙げられるが 、これらに限られるものではない。これらの反応性乳化剤は一種または二種以上を組 み合わせて使用してもよい。 [0053] Specifically, “Adekalia Soap NE”, “Adekalia Soap SE”, “Adekalia Soap ER”, “Adekalia Soap SR”, “Adekalia Soap PP”, “Adekalia Soap PPE” ( Product Name, manufactured by Asahi Denki Co., Ltd.), "Aquaron KH", "Aquaron HS", "Aquaron BC", "Aqua Kun RN", "New Frontier" ), "Eleminol ES", "Eleminol JS", "Eleminol RS", "Eleminol MON", "Eleminol HA" (trade name, manufactured by Sanyo Chemical Industries), "Latemul" (trade name, Kao Corporation) But not limited to these. These reactive emulsifiers may be used alone or in combination of two or more.
[0054] 無機多孔質膜の細孔中にプロトン伝導性ポリマーを充填する方法は特に限定され るものでなぐ例えば、無機多孔質膜に前記プロトン伝導性ポリマー溶液を塗布する 方法、無機多孔質膜を前記プロトン伝導性ポリマー溶液に浸漬する方法などにより、 無機多孔質膜の細孔中にプロトン伝導性ポリマーを充填することができる。その際、 超音波を使用したり、減圧にすることによりプロトン伝導性ポリマーを細孔中に充填し 易くすることができる。 [0054] The method of filling the pores of the inorganic porous membrane with the proton conductive polymer is not particularly limited. For example, the method of applying the proton conductive polymer solution to the inorganic porous membrane, the inorganic porous membrane The proton conductive polymer can be filled into the pores of the inorganic porous membrane by, for example, a method of immersing in the proton conductive polymer solution. At that time, the proton conductive polymer can be easily filled in the pores by using ultrasonic waves or reducing the pressure.
[0055] この場合、プロトン伝導性ポリマー溶液に用いる溶媒は、その後の乾燥工程におい て除去しやすぐ沸点が低ぐまた、回収して再使用可能なものが好ましぐ例えば、 アルコール類、テトラヒドロフラン、アセトン、酢酸ェチル等を用いることが好ましい。 [0055] In this case, the solvent used in the proton conductive polymer solution is preferably a solvent that has a low boiling point immediately after removal in the subsequent drying step, and that can be recovered and reused. For example, alcohols, tetrahydrofuran It is preferable to use acetone, ethyl acetate or the like.
[0056] 無機多孔質膜の細孔中にプロトン伝導性ポリマーを充填する方法として、好ましく は、プロトン伝導性ポリマーの前駆体 (前記一般式(1)で表される化合物、前記分子 内に 1個以上のスルホン酸基及び 1個以上のエチレン性不飽和結合を有する化合物 、前記分子内に 1個以上のリン酸基及び 1個以上のエチレン性不飽和結合を有する 化合物、反応性乳化剤、共重合しうる他の不飽和化合物等)及び重合開始剤を含有 する溶液を無機多孔質膜の細孔中に充填し、熱重合や光重合等、従来より知られて いる適宜の方法により、 In— situ重合させプロトン伝導性ポリマーとする方法である。 その際、超音波を使用したり、減圧にすることにより前記プロトン伝導性ポリマーの前 駆体及び重合開始剤を含有する溶液を細孔中に充填し易くすることができる。無機 多孔質膜の細孔表面を親水化処理した後に、前記プロトン伝導性ポリマーの前駆体 及び重合開始剤を含有する溶液を無機多孔質膜の細孔中に充填させ、 In— situ重 合する方法も好ましい。また、前記プロトン伝導性ポリマーの前駆体及び重合開始剤 を含有する溶液の粘度を適宜に調整して、細孔中に充填し易くすることも好ましい。 即ち、粘度を高めるためにモノマーの一部を予備重合させたり、また適宜のポリマー を少量添加し、溶解させてもよい。反対に粘度を下げるために適当な溶剤を加えて、 希釈してちょい。 [0056] As a method of filling the pores of the inorganic porous membrane with the proton conductive polymer, preferably, a precursor of the proton conductive polymer (the compound represented by the general formula (1), 1 in the molecule) A compound having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds, a compound having one or more phosphoric acid groups and one or more ethylenically unsaturated bonds in the molecule, a reactive emulsifier, Other unsaturated compounds that can be polymerized, etc.) and a solution containing a polymerization initiator are filled in the pores of the inorganic porous membrane, and then subjected to a suitable method known in the art such as thermal polymerization or photopolymerization. —This is a method of polymerizing into a proton conductive polymer by in situ polymerization. At that time, it is possible to easily fill the pores with a solution containing the precursor of the proton conductive polymer and the polymerization initiator by using ultrasonic waves or reducing the pressure. After hydrophilizing the pore surface of the inorganic porous membrane, the solution containing the proton conductive polymer precursor and the polymerization initiator is filled into the pores of the inorganic porous membrane, and in-situ polymerization is performed. A method is also preferred. Moreover, it is also preferable to adjust the viscosity of the solution containing the proton conductive polymer precursor and the polymerization initiator as appropriate so that the pores can be easily filled. That is, in order to increase the viscosity, a part of the monomer may be prepolymerized, or a small amount of an appropriate polymer may be added and dissolved. On the other hand, dilute by adding an appropriate solvent to lower the viscosity.
なお、プロトン伝導性ポリマーの充填率は、 80〜100%が好ましい。ここで、充填率と は、プロトン伝導性電解質膜の断層写真を用いて測定したとき、測定個数 100個の 空隙部分の、空隙部の全面積に対する充填されたプロトン伝導性ポリマーの全面積 との比を指す。 The filling rate of the proton conductive polymer is preferably 80 to 100%. Here, the filling rate is the difference between the total area of the filled proton conductive polymer with respect to the total area of the voids of 100 voids when measured using a tomographic photograph of the proton conductive electrolyte membrane. Refers to the ratio.
[0057] 前記重合開始剤としては、従来より知られているものを適宜に用いればよい。好まし くは熱重合開始剤または光重合開始剤が好ましぐ熱重合開始剤とは熱エネルギー を与えることにより重合性のラジカルを発生することが可能な化合物である。このよう な化合物としては、例えば、 2, 2' —ァゾビスイソブチ口-トリル、 2, 2' —ァゾビス プロピオ-トリル等のァゾビス-トリル系化合物、過酸化べンゾィル、過酸化ラウロイ ル、過酸化ァセチル、過安息香酸 tーブチル、 a クミルヒドロパーオキサイド、ジー t ブチルパーオキサイド、ジイソプロピルパーォキシジカーボネート、 t ブチルパー ォキシイソプロピルカーボネート、過酸類、アルキルパーォキシ力ルバメート類、ニトロ ソァリールァシルァミン類等の有機過酸ィ匕物、過硫酸カリウム、過硫酸アンモ-ゥム、 過塩素酸カリウム等の無機過酸化物、ジァゾァミノベンゼン、 p -トロベンゼンジァ ゾ-ゥム、ァゾビス置換アルカン類、ジァゾチォエーテル類、ァリールァゾスルフォン 類等のァゾまたはジァゾ系化合物、ニトロソフエ-ル尿素、テトラメチルチウラムジスル フイド、ジァリールジスルフイド類、ジベンゾィルジスルフイド、テトラアルキルチウラム ジスルフイド類、ジアルキルキサントゲン酸ジスルフイド類、ァリールスルフィン酸類、 ァリールアルキルスルフォン類、 1 アルカンスルフィン酸類等を挙げることができる。 [0057] As the polymerization initiator, those conventionally known may be appropriately used. The thermal polymerization initiator, preferably the thermal polymerization initiator or the photopolymerization initiator, is a compound capable of generating a polymerizable radical by applying thermal energy. Examples of such compounds include azobis-tolyl compounds such as 2,2′-azobisisobutyric-tolyl, 2,2′-azobispropio-tolyl, benzoyl peroxide, lauryl peroxide, acetylyl peroxide, T-Butyl perbenzoate, a cumyl hydroperoxide, di-t-butyl peroxide, diisopropyl peroxydicarbonate, t-butyl peroxyisopropyl carbonate, peracids, alkyl peroxyl rubamates, nitro sularyl acyla Organic peracids such as amines, potassium persulfate, ammonium persulfate, inorganic peroxides such as potassium perchlorate, diazoaminobenzene, p-trobenzenediazome, azobis substitution Azo or diazo compounds such as alkanes, diazothioethers, and arylazosulfones, nitrosof -Lurea, Tetramethylthiuram disulfide, Diaryl disulfides, Dibenzoyl disulfide, Tetraalkylthiuram disulfides, Dialkylxanthogenic disulfides, Arylsulfinic acids, Arylalkylsulfones, 1 Examples include alkanesulfinic acids.
[0058] これらの中で特に好ましいものは常温での安定性に優れ、加熱時の分解速度が速 い化合物であり、重合開始剤は全重合性の組成物中通常 0. 1〜30質量%が好まし ぐ 0. 5〜20質量%の範囲がより好ましい。 [0058] Among these, particularly preferred are compounds that are excellent in stability at room temperature and have a fast decomposition rate when heated, and the polymerization initiator is usually 0.1 to 30% by mass in the total polymerizable composition. The range of 0.5 to 20% by mass is more preferable.
[0059] 光重合開始剤としては、 R— (CO) (R、 =水素または炭化水素基、 x= 2〜3)により表される隣接ポリケトンィ匕合物類 (例えば、ジァセチル、ジベンジル等)、 R- CO - CHOH -R' (R、 =水素または炭化水素基)により表されるカルボ- ルアルコール類(例えば、ベンゾイン等)、 R— CH (ORグ )— CO— R' (R、 R' 、 R " =炭化水素基)により表されるァシロイン'エーテル類 (例えば、ベンゾインメチルェ 一テル等)、 Ar-CR (OH)—CO—Ar (Ar=7リール基、 R=炭化水素基)により表 される置換ァシロイン類 (例えば、 α—アルキルべンゾイン等)、及び多核キノン類( 例えば、 9, 10—アンスラキノン等)等を挙げることができる。これらの光重合開始剤 はそれぞれ単独でまたは併用して使用することができる。 [0059] As the photopolymerization initiator, adjacent polyketone compounds represented by R— (CO) (R, = hydrogen or hydrocarbon group, x = 2 to 3) (for example, diacetyl, dibenzyl, etc.), Carbo- represented by R-CO-CHOH-R '(R, = hydrogen or hydrocarbon group) Alcohols (for example, benzoin), R—CH (OR group) —CO—R ′ (R, R ′, R ″ = hydrocarbon group) represented by acyloin ′ ethers (for example, benzoin methyl ether) ), Substituted acyloynes represented by Ar—CR (OH) —CO—Ar (Ar = 7 reel group, R = hydrocarbon group) (for example, α-alkylbenzoin, etc.), and polynuclear quinones ( For example, 9, 10-anthraquinone etc.) These photopolymerization initiators can be used alone or in combination.
[0060] 光重合開始剤の使用量は、不飽和化合物の合計質量に対して 0. 5〜5質量%の 範囲、好ましくは 1〜3質量%の範囲である。 [0060] The amount of the photopolymerization initiator used is in the range of 0.5 to 5% by mass, preferably in the range of 1 to 3% by mass, based on the total mass of the unsaturated compounds.
[0061] 本発明のプロトン伝導性ポリマーを共重合させる際の各成分の割合としては、前記 、(c)一般式(1)で表される化合物と、(a)分子内に 1個以上のスルホン酸基及び 1個 以上のエチレン性不飽和結合を有する化合物の質量比は、 1: 100〜1: 1の範囲が 好ましい。前記、(c)一般式(1)で表される化合物と、(b)分子内に 1個以上のリン酸 基及び 1個以上のエチレン性不飽和結合を有する化合物の質量比は、 1: 100〜1: 1の範囲が好ましい。前記、(a)分子内に 1個以上のスルホン酸基及び 1個以上のェ チレン性不飽和結合を有する化合物と、(b)分子内に 1個以上のリン酸基及び 1個以 上のエチレン性不飽和結合を有する化合物との質量比は、 100 : 10〜1: 1の範囲が 好ましい。また、前記、(d)反応性乳化剤は、(c)一般式 (1)で表される化合物との質 量比が、 1 : 100〜100 : 1の範囲が好ましい。 [0061] The proportion of each component when copolymerizing the proton conductive polymer of the present invention is as follows: (c) the compound represented by the general formula (1); and (a) one or more compounds in the molecule. The mass ratio of the compound having a sulfonic acid group and one or more ethylenically unsaturated bonds is preferably in the range of 1: 100 to 1: 1. The mass ratio of (c) the compound represented by the general formula (1) and (b) the compound having one or more phosphate groups and one or more ethylenically unsaturated bonds in the molecule is 1: A range of 100 to 1: 1 is preferred. (A) a compound having at least one sulfonic acid group and at least one ethylenically unsaturated bond in the molecule; and (b) at least one phosphate group and at least one in the molecule. The mass ratio with the compound having an ethylenically unsaturated bond is preferably in the range of 100: 10 to 1: 1. The mass ratio of the (d) reactive emulsifier to the compound represented by (c) the general formula (1) is preferably in the range of 1: 100 to 100: 1.
[0062] なお、前記プロトン伝導 ¾ポリマーのイオン交換容量としては、 0. 5〜5. 0ミリ当量 Zg乾燥榭脂、好ましくは 1. 0〜4. 5ミリ当量 Zg乾燥榭脂である。イオン交換容量が 0. 5ミリ当量 Zg乾燥樹脂より小さい場合はイオン伝導抵抗が大きくなり、 4. 5ミリ当 量 Zg乾燥樹脂より大きい場合には水に溶解しやすくなる。 [0062] The proton-conducting polymer has an ion exchange capacity of 0.5 to 5.0 milliequivalent Zg dry resin, preferably 1.0 to 4.5 milliequivalent Zg dry resin. When the ion exchange capacity is less than 0.5 meq Zg dry resin, the ion conduction resistance increases, and when it is greater than 4.5 meq Zg dry resin, it becomes easier to dissolve in water.
[0063] 前記イオン交換容量は次の測定方法により求めることができる。まず、前記プロトン 伝導性ポリマーを 2molZLの塩ィ匕ナトリウム水溶液に 5分間程度浸漬し、酸性基の プロトンをナトリウムに置換する。ナトリウム置換により溶液中に遊離してきたプロトンに 対し、濃度既知の水酸ィ匕ナトリウムによる中和滴定を行う。そして、前記プロトン伝導 性ポリマーの乾燥質量 (W)と中和滴定に要した水酸ィ匕ナトリウムの容量 (V)力 プロ トンの量 (H+)を算出し、次式によりイオン交換容量 (meqZg)を求める。なお次式は 、 0. 05molZLの NaOH水溶液で中和滴定を行った場合の例を示している。 [0063] The ion exchange capacity can be determined by the following measurement method. First, the proton conductive polymer is immersed in a 2 mol ZL salt / sodium aqueous solution for about 5 minutes to replace the proton of the acidic group with sodium. Neutralization titration with sodium hydroxide and sodium hydroxide of known concentration is performed on protons liberated in the solution by sodium substitution. Then, the dry weight (W) of the proton-conducting polymer and the volume of sodium hydroxide (V) force proton (H +) required for neutralization titration were calculated, and the ion exchange capacity (meqZg ) The following formula is An example of neutralization titration with 0.05 mol ZL NaOH aqueous solution is shown.
[0064] イオン交換容量(meq/g) =H+/W= (0. 05V X 10"3/W) X 103 [0064] Ion exchange capacity (meq / g) = H + / W = (0. 05V X 10 " 3 / W) X 10 3
本発明のプロトン伝導性電解質膜の平均膜厚は特に制限はないが、通常は 500 m以下であり、好ましくは 300 μ m以下、より好ましくは 50〜200 μ mである。膜厚は The average film thickness of the proton conductive electrolyte membrane of the present invention is not particularly limited, but is usually 500 m or less, preferably 300 μm or less, more preferably 50 to 200 μm. Film thickness
1Z10000シックネスゲージで測定できる。平均膜厚は任意の箇所を 5点を測定し、 その平均を算出することにより求めることができる。 Can be measured with 1Z10000 thickness gauge. The average film thickness can be obtained by measuring five points at any point and calculating the average.
[0065] 本発明のプロトン伝導性電解質膜は燃料電池に用いることができる。燃料電池の 中でもメタノール燃料電池が好ましぐ特に直接メタノール型固体高分子燃料電池が 好ましい。 [0065] The proton conductive electrolyte membrane of the present invention can be used in a fuel cell. Among fuel cells, a methanol fuel cell is preferred, and a direct methanol solid polymer fuel cell is particularly preferred.
[0066] 次に、直接メタノール型固体高分子燃料電池について、図 1を参照して説明する。 [0066] Next, a direct methanol solid polymer fuel cell will be described with reference to FIG.
図 1は、本発明のプロトン伝導性電解質膜を電解質膜して用いた直接メタノール型固 体高分子燃料電池の一実施形態を示す概略図である。 FIG. 1 is a schematic view showing an embodiment of a direct methanol type solid polymer fuel cell using the proton conductive electrolyte membrane of the present invention as an electrolyte membrane.
[0067] 図 1において、それぞれ符号 1は電解質膜、符号 2はアノード極 (燃料極)、符号 3 は力ソード極 (空気極)、符号 4は外部回路を表す。燃料としてはメタノール水溶液 A を用いる。 In FIG. 1, reference numeral 1 denotes an electrolyte membrane, reference numeral 2 denotes an anode electrode (fuel electrode), reference numeral 3 denotes a force sword electrode (air electrode), and reference numeral 4 denotes an external circuit. Methanol aqueous solution A is used as the fuel.
[0068] アノード極 2では、メタノールは水と反応して二酸ィ匕炭素と水素イオン (H+)を生成し て電子 (e—)を放出する。水素イオン (H+)は電解質 1を通って力ソード極 3に向い、電 子 (e— )は外部回路 4に流れる。一方、二酸ィ匕炭素を含むメタノール成分が減少した 水溶液 は系外に排出される。アノード極 2での反応は下記式で表される。 [0068] At the anode 2, methanol reacts with water to generate carbon dioxide and hydrogen ions (H +) to release electrons (e-). Hydrogen ions (H +) pass through the electrolyte 1 toward the force sword pole 3, and the electrons (e—) flow to the external circuit 4. On the other hand, the aqueous solution in which the methanol component containing carbon dioxide is reduced is discharged out of the system. The reaction at the anode 2 is represented by the following formula.
[0069] CH OH+H 0→CO + 6H+ + 6e— [0069] CH OH + H 0 → CO + 6H + + 6e—
3 2 2 3 2 2
力ソード極 3では、空気 B中の酸素と電解膜 1を通ってきた水素イオン (H+)と外部回 路 4からきた電子 (e—)とが反応して水を生成する。一方、水を含む酸素が減少した空 気 は系外に排出される。力ソード極 3での反応は下記式で表される。 At the force sword electrode 3, oxygen in the air B reacts with hydrogen ions (H +) that have passed through the electrolytic membrane 1 and electrons (e−) that have come from the external circuit 4 to generate water. On the other hand, air with reduced oxygen, including water, is discharged out of the system. The reaction at the force sword pole 3 is expressed by the following formula.
[0070] 3/20 +6H++6e"→3H O [0070] 3/20 + 6H + + 6e "→ 3H O
2 2 twenty two
燃料電池の全体の反応としては次式のようになる。 The overall reaction of the fuel cell is as follows:
[0071] CH OH + 3/20→CO + 2H O [0071] CH OH + 3/20 → CO + 2H O
3 2 2 2 3 2 2 2
アノード極 2の構造は従来力 知られている構造とすることができる。例えば、電解 質 1側から触媒層及び触媒層を支持する支持体から構成される。また、力ソード極 3 の構造も従来力 知られている構造とすることができる。例えば、電解質 1側から触媒 層及び触媒層を支持する支持体から構成される。 The structure of the anode 2 can be a known structure. For example, it comprises a catalyst layer and a support that supports the catalyst layer from the electrolyte 1 side. Also, force sword pole 3 This structure can also be a known structure. For example, it is composed of a catalyst layer and a support that supports the catalyst layer from the electrolyte 1 side.
[0072] アノード極 2及び力ソード極 3の触媒としては、公知の触媒を用いることができる。例 えば、白金、パラジウム、ルテニウム、イリジウム、金などの貴金属触媒、また白金— ルテニウム、鉄—ニッケル コバルト モリブデン 白金などの合金が用いられる。 [0072] As the catalyst for the anode 2 and the force sword electrode 3, a known catalyst can be used. For example, noble metal catalysts such as platinum, palladium, ruthenium, iridium, and gold, and alloys such as platinum-ruthenium, iron-nickel, cobalt, molybdenum, and platinum are used.
[0073] 触媒層は導電性を改善する目的で電子伝導体 (導電材)材料を含むことが好まし い。電子伝導体 (導電材)としては、特に限定されるものではないが、電子伝導性と耐 触性の点から無機導電性物質が好ましく用いられる。中でもカーボンブラック、黒鉛 質や炭素質の炭素材、あるいは金属や半金属が挙げられる。ここで炭素材としては、 チャネルブラック、サーマルブラック、ファーネスブラック、アセチレンブラックなどの力 一ボンブラックが、電子伝導性と比表面積の大きさから好ましく用いられる。特に、白 金担持カーボンなどのように触媒を担持した電子伝導体 (導電材)が好ましく用いら れる。 [0073] The catalyst layer preferably contains an electron conductor (conductive material) material for the purpose of improving conductivity. The electron conductor (conductive material) is not particularly limited, but an inorganic conductive material is preferably used from the viewpoint of electron conductivity and contact resistance. Among these, carbon black, graphite and carbonaceous carbon materials, metals and metalloids are mentioned. Here, as the carbon material, a strong bon black such as channel black, thermal black, furnace black, acetylene black or the like is preferably used in view of the electron conductivity and the specific surface area. In particular, an electron conductor (conductive material) carrying a catalyst such as white gold-carrying carbon is preferably used.
[0074] 固体高分子電解質膜と電極とを接合して膜 電極接合体 (MEA: Membrane El ectrode Assembly)を製造する方法としては、例えば、カーボン粒子に担持させた 白金触媒粉をポリテトラフロロエチレン懸濁液と混合し、カーボンペーパーに塗布し、 熱処理して触媒層を形成後、電解質膜と同一の電解質溶液を触媒層に塗布し、電 解質膜とホットプレスして一体ィ匕する方法がある。この他、電解質膜と同一の電解質 溶液を予め白金触媒粉にコーティングする方法、触媒ペーストを電解質膜へ塗布す る方法、電解質膜に電極を無電解メツキする方法、電解質膜に白金属の金属錯ィォ ンを吸着させた後、還元する方法等がある。 [0074] As a method of manufacturing a membrane electrode assembly (MEA) by joining a solid polymer electrolyte membrane and an electrode, for example, platinum catalyst powder supported on carbon particles is polytetrafluoroethylene. A method of mixing with suspension, applying to carbon paper, heat-treating to form a catalyst layer, applying the same electrolyte solution as the electrolyte membrane to the catalyst layer, and hot pressing with the electrolyte membrane There is. In addition, a method in which the same electrolyte solution as the electrolyte membrane is coated in advance on platinum catalyst powder, a method in which a catalyst paste is applied to the electrolyte membrane, a method in which an electrode is electrolessly coated on the electrolyte membrane, and a metal complex of white metal on the electrolyte membrane. There is a method of reducing after ion adsorption.
[0075] 以上の様にして作製した電解質膜と電極との接合体の外側に、燃料流路と酸化剤 流路を形成する溝が形成された集電体としての燃料配流板 (セパレータ)と、酸化剤 配流板 (セパレータ)とを配したものを単セルとし、この単セルを複数個、冷却板等を 介して積層することにより、燃料電池が構成される。単セルは複数個、平面に配置( 平面積層)されていてもよい。 [0075] A fuel flow distribution plate (separator) as a current collector in which a groove for forming a fuel flow path and an oxidant flow path is formed outside the assembly of the electrolyte membrane and electrode produced as described above. A fuel cell is configured by stacking a plurality of single cells via a cooling plate or the like, with a single cell provided with an oxidant flow distribution plate (separator). A plurality of single cells may be arranged on a plane (planar lamination).
実施例 Example
[0076] 本発明を実施例に基づき更に詳しく説明するが、本発明は実施例に限定されるも のではない。 [0076] The present invention will be described in more detail based on examples, but the present invention is not limited to the examples. Not.
[0077] 実施例 1 [0077] Example 1
〈無機多孔質膜の作製〉 <Preparation of inorganic porous membrane>
〈無機多孔質膜 No. 1の作製〉 <Preparation of inorganic porous membrane No. 1>
ポリスチレン微粒子(モリテックス社製 5008B、平均粒径 80nm)とコロイダルシリカ( 日産化学社製スノーテックス 50、一次平均粒径 20nm)の混合物(ポリスチレン微粒 子 80体積%、コロイダルシリカ 20体積%)を、 1%界面活性剤水溶液中に高速ホモ ジナイザーを用いて撹拌、分散させた。分散液の濃度は 20質量%となるようにした。 分散液をポリエチレンテレフタレート支持体上に、バーコ一ターを用いて乾燥後の膜 厚が 150 mとなるように塗布、乾燥し、乾燥後、ポリエチレンテレフタレート支持体 を剥離し、昇温スピード 60°CZ時間で 600°Cまで昇温させ、 600°Cで 3時間仮焼成 後、昇温スピード 120°CZ時間で 1000°Cまで昇温させ、 1000°Cで 3時間焼成し、 無機多孔質膜 No. 1を作製した。 A mixture of polystyrene fine particles (Moritex 5008B, average particle size 80 nm) and colloidal silica (Nissan Chemical Snowtex 50, primary average particle size 20 nm) (polystyrene fine particles 80% by volume, colloidal silica 20% by volume), 1 The mixture was stirred and dispersed in an aqueous surfactant solution using a high-speed homogenizer. The concentration of the dispersion was set to 20% by mass. The dispersion was applied onto a polyethylene terephthalate support using a bar coater so that the film thickness after drying was 150 m, dried, and after drying, the polyethylene terephthalate support was peeled off and the temperature rising speed was 60 ° CZ. After heating up to 600 ° C over time, pre-baking at 600 ° C for 3 hours, then heating up to 1000 ° C at a heating rate of 120 ° CZ time and baking at 1000 ° C for 3 hours. 1 was made.
[0078] 〈無機多孔質膜 No. 2〜4の作製〉 <Preparation of inorganic porous membrane No. 2 to 4>
無機多孔質膜 No. 1において、ポリスチレン微粒子とコロイダルシリカを表 1のように 代えた以外は、無機多孔質膜 No. 1と同様にして無機多孔質膜 No. 2〜4を作製し た。 Inorganic porous membranes Nos. 2 to 4 were prepared in the same manner as the inorganic porous membrane No. 1 except that the polystyrene fine particles and the colloidal silica were changed as shown in Table 1 in the inorganic porous membrane No. 1.
[0079] 但し、ポリスチレン微粒子の平均粒径が 220nm、 430nmのものは、それぞれモリ テックス社製 5022B、 5043Bを使用した。また、コロイダルシリカの一次平均粒径が 50nm、 lOOnmのものはそれぞれ日産化学社製スノーテックス YL、スノーテックス M Pを使用した。 [0079] However, 5022B and 5043B manufactured by Moritex Co., Ltd. were used for polystyrene fine particles having an average particle size of 220 nm and 430 nm, respectively. In addition, when the primary average particle size of colloidal silica is 50 nm and lOO nm, Snowtex YL and Snowtex MP manufactured by Nissan Chemical Co., Ltd. were used, respectively.
[0080] 無機多孔質膜 No. 1〜4の平均細孔径及び空隙率を表 1に記した。空隙率は単位 面積当 S (cm2)あたりの質量 W (g)、平均厚み t ( μ m)及び密度 d (g/cm3)から次式 により算出した。 [0080] Table 1 shows the average pore diameter and porosity of inorganic porous membranes Nos. 1 to 4. The porosity was calculated from the mass W per unit area S (cm 2 ), average thickness t (μm), and density d (g / cm 3 ) by the following formula.
[0081] 空隙率(%) = (1— (104'WZ (S't'd) ) ) X 100 [0081] Porosity (%) = (1— (10 4 'WZ (S't'd))) X 100
平均細孔径の測定は、島津製作所社製ポアサイザ一 9320を用い、水銀圧入法に より測定した。 The average pore diameter was measured by a mercury intrusion method using a pore sizer 9320 manufactured by Shimadzu Corporation.
[0082] [表 1] 多孔質膜 ポリスチレン微粒子 コロイダルシリ力 平均細孔径 空隙率[0082] [Table 1] Porous membrane Polystyrene fine particles Colloidal Siri force Average pore diameter Porosity
No . 平均粒径 体積% 一次平均粒径 ( iim) 体積% ( rim) ( % )No. Average particle size Volume% Primary average particle size (iim) Volume% (rim) (%)
1 80 80 20 20 70 701 80 80 20 20 70 70
2 220 70 20 30 200 602 220 70 20 30 200 60
3 220 60 50 40 210 603 220 60 50 40 210 60
4 430 60 100 40 405 60 4 430 60 100 40 405 60
[0083] 〔プロトン伝導性電解質膜の製造〕 [Manufacture of proton conductive electrolyte membrane]
〔プロトン伝導性電解質膜 No. 1の製造〕 [Manufacture of proton conductive electrolyte membrane No. 1]
上記で作製した無機多孔質膜 No. 1に下記の方法でプロトン伝導性ポリマーを充 填し、プロトン伝導性電解質膜 (電解質膜 No. 1)を製造した。 The proton conductive polymer (electrolyte membrane No. 1) was manufactured by filling the inorganic porous membrane No. 1 produced above with a proton conductive polymer by the following method.
[0084] イソプロピルアルコール:水 =4 : 1中に、 2—アクリルアミドー 2—メチルプロパンスル ホン酸、「PhosmerM」(商品名、ュ-ケミカル (株)製)、「アクアロン KH— 05」(商品 名、第一工業製薬 (株)製)、 3—グリシドキシプロピルトリメトキシシラン、及び架橋剤 として N, N—メチレンビスアクリルアミドと重合開始剤として AIBN (2, 2' —ァゾビス イソプチ口-トリル)とを質量比で 100 : 15 : 5 : 5 : 1となるよう混合し、減圧下で混合液 の中に無機多孔質膜 (No. 1)を 25°C、0. 5時間浸漬させた。このように処理した無 機多孔質膜をポリエチレンテレフタレート製フィルムに挟んで加熱し、 60°Cで 2時間 保持し、更に 80°Cで 2時間保持することにより、プロトン伝導性電解質膜を作製した。 プロトン伝導性電解質膜の平均膜厚は 150 mであった。平均膜厚はシックネスゲ ージで任意の箇所を 5点測定し、その平均を算出して求めた。なお、プロトン伝導性 ポリマーの充填率は 95%であった。 [0084] Isopropyl alcohol: water = 4: 1 in 2-acrylamido-2-methylpropanesulfonic acid, “PhosmerM” (trade name, manufactured by New Chemical Co., Ltd.), “Aqualon KH-05” (product) Name, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), 3-glycidoxypropyltrimethoxysilane, N, N-methylenebisacrylamide as a cross-linking agent and AIBN (2, 2'-azobis isopuchi-tolyl as a polymerization initiator) ) With a mass ratio of 100: 15: 5: 5: 1, and the inorganic porous membrane (No. 1) was immersed in the mixture under reduced pressure for 25 hours at 25 ° C. . The inorganic porous membrane thus treated was sandwiched between polyethylene terephthalate films, heated, held at 60 ° C for 2 hours, and further maintained at 80 ° C for 2 hours to produce a proton conductive electrolyte membrane. . The average thickness of the proton conductive electrolyte membrane was 150 m. The average film thickness was obtained by measuring five points at any point on the thickness gauge and calculating the average. The filling factor of the proton conductive polymer was 95%.
[0085] 〔プロトン伝導性電解質膜 No. 2〜12の製造〕 [Manufacture of Proton Conducting Electrolyte Membrane Nos. 2 to 12]
プロトン伝導性電解質膜 No. 1において、分子内に 1個以上のスルホン酸基及び 1 個以上のエチレン性不飽和結合を有する化合物、分子内に 1個以上のリン酸基及び 1個以上のエチレン性不飽和結合を有する化合物、一般式(1)で表される化合物、 反応性乳化剤、及び共重合しうる他の不飽和化合物を表 2のように代えた以外は、プ 口トン伝導性電解質膜 No. 1と同様にしてプロトン伝導性電解膜 No. 2〜12を作製 した。 In the proton conductive electrolyte membrane No. 1, the compound having one or more sulfonic acid groups and one or more ethylenically unsaturated bonds in the molecule, one or more phosphate groups and one or more ethylene in the molecule Except that the compound having a polymerizable unsaturated bond, the compound represented by the general formula (1), the reactive emulsifier, and the other unsaturated compound capable of copolymerization are changed as shown in Table 2. Proton conductive membranes Nos. 2 to 12 were produced in the same manner as membrane No. 1.
[0086] [表 2] [0086] [Table 2]
なお、表 2中、 A〜Sは、以下を表す。 In Table 2, A to S represent the following.
A: 2—アクリルアミド 2—メチルプロパンスルホン酸 B: p スチレンスノレホン酸 A: 2-acrylamide 2-methylpropanesulfonic acid B: p Styrene sulphonic acid
C:ビュルスルホン酸 C: Bullsulfonic acid
D:Phosmer M (ュ-ケミカル((株)) E : Phosmer A (ュニケミカル((株)) D: Phosmer M (New Chemical Co., Ltd.) E: Phosmer A (UNI Chemical Co., Ltd.)
F : Phosmer PE (ュニケミカル((株)) F: Phosmer PE (UNI Chemical Co., Ltd.)
G : Phosmer PP (ュニケミカル((株)) G: Phosmer PP (UNI Chemical Co., Ltd.)
H : Phosmer CL (ュニケミカル((株)) H: Phosmer CL (UNI Chemical Co., Ltd.)
J: 3—メタクリロキシプロピルトリメトキシシラン J: 3-Methacryloxypropyltrimethoxysilane
K: 3—グリシドキシプロピノレトリエトキシシラン K: 3-Glycidoxypropynoletriethoxysilane
L:ビニルトリメトキシシラン L: Vinyltrimethoxysilane
M: p—スチリルトリメトキシシラン M: p-styryltrimethoxysilane
N: 3—メタクリロキシプロピルトリエトキシシラン N: 3-Methacryloxypropyltriethoxysilane
O :アクアロン KH— 05 (第一工業製薬((株)) O: Aqualon KH—05 (Daiichi Kogyo Seiyaku Co., Ltd.)
P :アクアロン HS— 10 (第一工業製薬((株)) P: Aqualon HS-10 (Daiichi Kogyo Seiyaku Co., Ltd.)
Q :エレミノール JS— 2 (三洋化成((株)) Q: Eleminor JS-2 (Sanyo Kasei Co., Ltd.)
R: Ν,Ν—メチレンビスアタリノレアミド R: Ν, Ν—Methylenebisatalinoleamide
S :ジビニノレベンゼン S: Divininolebenzene
〔プロトン伝導性電解質膜の評価〕 [Evaluation of proton conducting electrolyte membrane]
比較としてナフイオン 117 (デュポン社製)も用意した。 For comparison, Nafion 117 (manufactured by DuPont) was also prepared.
[0088] (プロトン伝導度) [0088] (Proton conductivity)
プロトン伝導性電解質膜を水中(25°C)で膨潤させ、その後 2枚の白金電極に挟ん で、ヒューレットパッカード社製 LCRメーター HP4284Aを用いて、インピーダンス測 定を行い、プロトン伝導度を算出した。 The proton-conducting electrolyte membrane was swollen in water (25 ° C), then sandwiched between two platinum electrodes, and impedance measurement was performed using a Hewlett-Packard LCR meter HP4284A to calculate proton conductivity.
[0089] (メタノール透過性) [0089] (Methanol permeability)
図 2の H型セルにプロトン伝導性電解質膜を挟み、 Aセルに入れた 2molZLメタノ ール水溶液から Bセルの純水中に透過してくるメタノール量を、島津製作所社製ガス クロマトグラフィー(GC— 14B)で測定した。結果を表 3に示す。 A proton-conducting electrolyte membrane is sandwiched between the H-type cell in Fig. 2 and the amount of methanol permeating from the 2 mol ZL methanol aqueous solution in the A cell into the pure water of the B cell is measured by gas chromatography (GC —Measured in 14B). The results are shown in Table 3.
[0090] [表 3] [0090] [Table 3]
[0091] 表 3の結果から、本発明のプロトン伝導性電解質膜 (電解質膜 No. 1〜10)はプロ トン伝導性が高ぐメタノール透過性が低いことがわかる。比較のプロトン伝導性電解 質膜 (電解質膜 No. 11、 12)はナフイオン 117と同様にプロトン伝導性は高いが、メ タノール透過性が高!、と!/、う欠点があることがわかる。 From the results in Table 3, it can be seen that the proton conductive electrolyte membranes (electrolyte membranes Nos. 1 to 10) of the present invention have high proton conductivity and low methanol permeability. The comparative proton-conducting electrolyte membranes (electrolyte membranes Nos. 11 and 12) have high proton conductivity like Naphion 117, but have high methanol permeability!
[0092] 〔燃料電池の作製と評価〕 [Fabrication and evaluation of fuel cell]
作製したプロトン伝導性電解質膜 (電解質膜 No. 1〜12)及び比較試料としてナフ イオン 117を用いて膜—電極接合体 (MEA)を下記の方法で作製し、評価した。 A membrane-electrode assembly (MEA) was produced and evaluated by the following method using the produced proton conductive electrolyte membrane (electrolyte membrane No. 1 to 12) and naphthion 117 as a comparative sample.
[0093] 〈電極の作製〉 <Preparation of electrode>
炭素繊維クロス基材にポリテトラフルォロエチレン (PTFE)で撥水処理を行った後、 PTFEを 20質量%含むカーボンブラック分散液を塗工、焼成して電極基材を作製し た。この電極基材上に、 Pt—Ru担持カーボンとナフイオン (デュポン社製)溶液から なるアノード電極触媒塗液を塗工、乾燥してアノード電極を、また Pt担持カーボンと ナフイオン (デュポン社製)溶液からなる力ソード電極触媒塗液を塗工、乾燥してカソ —ド電極を作製した 0 The carbon fiber cloth substrate was subjected to water repellent treatment with polytetrafluoroethylene (PTFE), and then a carbon black dispersion containing 20% by mass of PTFE was applied and baked to produce an electrode substrate. On this electrode base material, an anode electrode catalyst coating solution comprising a Pt—Ru-supported carbon and naphthion (DuPont) solution was applied and dried to form an anode electrode, and Pt-supported carbon and naphthion (DuPont) solution. consists force cathode electrode catalyst coating solution coated and dried to cathode - were prepared cathode electrode 0
[0094] 〈膜 電極接合体 (MEA)の作製〉 作製したプロトン伝導性電解質膜 (電解質膜 No. 1〜12)及びナフイオン 117を、 それぞれアノード電極と力ソード電極で夾持し、加熱プレスすることで膜一電極複合 体(MEA) (MEA-No. 1〜12)及び MEA—ナフイオン 117を作製した。この膜— 電極接合体 (MEA)をセパレータに挟み、アノード側に 3%メタノール水溶液、カソー ド側に空気を流して燃料電池を作動し、電流電圧特性の評価を行った。電圧 0. 4V での電流密度を表 4に示す。 <Preparation of membrane electrode assembly (MEA)> The produced proton-conducting electrolyte membrane (electrolyte membrane No. 1-12) and naphthion 117 are held by an anode electrode and a force sword electrode, respectively, and heated and pressed to form a membrane-one electrode composite (MEA) (MEA-No 1-12) and MEA-Nafion 117 were prepared. This membrane-electrode assembly (MEA) was sandwiched between separators, and the fuel cell was operated by flowing 3% methanol aqueous solution on the anode side and air on the cathode side, and the current-voltage characteristics were evaluated. Table 4 shows the current density at a voltage of 0.4V.
[0095] [表 4] [0095] [Table 4]
[0096] 表 4の結果から、本発明に係る膜—電極接合体 (MEA) (MEA-No. 1〜: L0)は 、比較の膜—電極接合体(MEA) (MEA-No. 11、 12)及び MEA—ナフイオン 11 7に比べて、電流密度が大きいことがわかる。 [0096] From the results in Table 4, the membrane-electrode assembly (MEA) (MEA-No. 1 to L0) according to the present invention is a comparative membrane-electrode assembly (MEA) (MEA-No. 11, It can be seen that the current density is larger than that of 12) and MEA-Naphion 11 7.
Claims
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| JP2007500436A JP4957544B2 (en) | 2005-01-27 | 2005-12-19 | PROTON CONDUCTIVE ELECTROLYTE MEMBRANE, METHOD FOR PRODUCING THE SAME, AND SOLID POLYMER TYPE FUEL CELL USING THE PROTON CONDUCTIVE ELECTROLYTE MEMBRANE |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006221873A (en) * | 2005-02-08 | 2006-08-24 | Ricoh Co Ltd | Electrolyte membrane manufacturing method, electrolyte membrane, fuel cell, and electronic device |
| GB2431661A (en) * | 2005-10-29 | 2007-05-02 | Basf Constr Polymers Gmbh | Copolymer |
| JP2008130269A (en) * | 2006-11-17 | 2008-06-05 | Nissan Motor Co Ltd | PROTON CONDUCTIVE COMPOSITE ELECTROLYTE MEMBRANE AND METHOD FOR PRODUCING THE SAME |
| JP2009040805A (en) * | 2007-08-06 | 2009-02-26 | Shin Etsu Chem Co Ltd | ION CONDUCTIVE POLYMER SUBSTANCE, PROCESS FOR PRODUCING THE SAME AND ION CONDUCTIVE POLYMER DERIVATIVE |
| JP2009076399A (en) * | 2007-09-21 | 2009-04-09 | National Univ Corp Shizuoka Univ | Proton conductive material and method for producing the same |
| JP2012229449A (en) * | 2012-08-29 | 2012-11-22 | Shin-Etsu Chemical Co Ltd | Ion-conductive polymer material, method for producing the same, and ion-conductive polymer derivative |
| WO2022091912A1 (en) * | 2020-10-30 | 2022-05-05 | 東邦化学工業株式会社 | Vinyl-based resin particles |
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- 2005-12-19 JP JP2007500436A patent/JP4957544B2/en not_active Expired - Fee Related
- 2005-12-19 WO PCT/JP2005/023223 patent/WO2006080159A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2006221873A (en) * | 2005-02-08 | 2006-08-24 | Ricoh Co Ltd | Electrolyte membrane manufacturing method, electrolyte membrane, fuel cell, and electronic device |
| GB2431661A (en) * | 2005-10-29 | 2007-05-02 | Basf Constr Polymers Gmbh | Copolymer |
| GB2431661B (en) * | 2005-10-29 | 2010-01-06 | Basf Constr Polymers Gmbh | Copolymer based on olefinic sulphonic acids |
| JP2008130269A (en) * | 2006-11-17 | 2008-06-05 | Nissan Motor Co Ltd | PROTON CONDUCTIVE COMPOSITE ELECTROLYTE MEMBRANE AND METHOD FOR PRODUCING THE SAME |
| JP2009040805A (en) * | 2007-08-06 | 2009-02-26 | Shin Etsu Chem Co Ltd | ION CONDUCTIVE POLYMER SUBSTANCE, PROCESS FOR PRODUCING THE SAME AND ION CONDUCTIVE POLYMER DERIVATIVE |
| JP2009076399A (en) * | 2007-09-21 | 2009-04-09 | National Univ Corp Shizuoka Univ | Proton conductive material and method for producing the same |
| JP2012229449A (en) * | 2012-08-29 | 2012-11-22 | Shin-Etsu Chemical Co Ltd | Ion-conductive polymer material, method for producing the same, and ion-conductive polymer derivative |
| WO2022091912A1 (en) * | 2020-10-30 | 2022-05-05 | 東邦化学工業株式会社 | Vinyl-based resin particles |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2006080159A1 (en) | 2008-06-19 |
| JP4957544B2 (en) | 2012-06-20 |
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