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WO2006041091A1 - Exposure apparatus maintenance method, exposure apparatus, device manufacturing method and liquid recovering member for immersion exposure apparatus maintenance - Google Patents

Exposure apparatus maintenance method, exposure apparatus, device manufacturing method and liquid recovering member for immersion exposure apparatus maintenance Download PDF

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Publication number
WO2006041091A1
WO2006041091A1 PCT/JP2005/018789 JP2005018789W WO2006041091A1 WO 2006041091 A1 WO2006041091 A1 WO 2006041091A1 JP 2005018789 W JP2005018789 W JP 2005018789W WO 2006041091 A1 WO2006041091 A1 WO 2006041091A1
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WO
WIPO (PCT)
Prior art keywords
liquid
substrate
exposure apparatus
substrate holder
liquid recovery
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2005/018789
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French (fr)
Japanese (ja)
Inventor
Hiroyuki Nagasaka
Yasushi Yoda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nikon Corp
Original Assignee
Nikon Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nikon Corp filed Critical Nikon Corp
Priority to JP2006540947A priority Critical patent/JPWO2006041091A1/en
Publication of WO2006041091A1 publication Critical patent/WO2006041091A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems
    • G03F7/70341Details of immersion lithography aspects, e.g. exposure media or control of immersion liquid supply

Definitions

  • Exposure apparatus maintenance method exposure apparatus, device manufacturing method, immersion exposure apparatus maintenance liquid recovery member
  • the present invention relates to an exposure apparatus maintenance method, an exposure apparatus, a device manufacturing method, and a liquid recovery member for maintenance of an immersion exposure apparatus.
  • an exposure apparatus that projects and exposes a pattern formed on a mask onto a photosensitive substrate is used. It is done.
  • This exposure apparatus has a mask stage that holds a mask via a mask holder and a substrate stage that holds a substrate via a substrate holder, and projects a mask pattern while sequentially moving the mask stage and the substrate stage.
  • Projection exposure is performed on a substrate through an academic system.
  • miniaturization of patterns formed on a substrate is required in order to increase the density of devices. In order to meet this demand, it is desired to further increase the resolution of the exposure apparatus.
  • a liquid immersion space is formed by filling a space between the projection optical system and the substrate, and the liquid immersion is performed.
  • An immersion exposure apparatus has been devised that performs an exposure process through a region of liquid.
  • Patent Document 1 Pamphlet of International Publication No. 99 ⁇ 49504
  • liquid may remain on a substrate holder that holds a substrate. If the remaining liquid is left unattended, problems such as the substrate holder being unable to hold the substrate satisfactorily occur, and the substrate may not be exposed well. Also substrate It is not limited to the holder, and it may be placed in the vicinity of the optical path space of the exposure light! There is a possibility that the liquid may remain on various members. If the remaining liquid is left unattended, the member may be contaminated. It can happen.
  • the present invention has been made in view of such circumstances, and even when an immersion method is applied, an exposure apparatus maintenance method, an exposure apparatus, and a device manufacturing method that can maintain the exposure apparatus in a desired state. It is an object to provide a method and a liquid recovery member for maintenance of an immersion exposure apparatus.
  • the present invention employs the following configurations corresponding to the respective drawings shown in the embodiments.
  • the reference numerals in parentheses attached to each element are merely examples of the element and do not limit each element.
  • the substrate (P) held by the substrate holder (PH) is liquid (L
  • the exposure apparatus (EX) that places the predetermined member (60) capable of absorbing the liquid (LQ) on the substrate holder (PH) according to the maintenance method of the exposure apparatus (EX) that performs exposure via Q) A maintenance method is provided.
  • the first aspect of the present invention it is possible to satisfactorily collect and remove the remaining liquid by placing the predetermined member capable of absorbing the liquid on the substrate holder.
  • the liquid (LQ) is absorbed by the exposure apparatus that exposes the substrate (P) held by the substrate holder (PH) via the liquid (LQ).
  • An exposure apparatus (EX) provided with a transfer device (150) for transferring a possible predetermined member (60) to a substrate holder (PH) is provided.
  • the transport device that transports the predetermined member capable of absorbing liquid to the substrate holder since the transport device that transports the predetermined member capable of absorbing liquid to the substrate holder is provided, the predetermined member is placed on the substrate holder using the transport device. As a result, the remaining liquid can be recovered and removed satisfactorily.
  • a substrate can be exposed using an exposure apparatus in a desired state, and a device having desired performance can be manufactured.
  • the substrate holder (PH) is placed on the substrate holder (PH) that holds the substrate (P) exposed through the liquid (LQ).
  • a liquid recovery member (60) for maintenance of the immersion exposure apparatus (EX) that absorbs the liquid (LQ) remaining on the top is provided.
  • the liquid remaining on the substrate holder can be recovered and removed by placing the liquid recovery member on the substrate holder.
  • a substrate can be satisfactorily exposed with an exposure apparatus in a desired state, and a device having desired performance can be manufactured.
  • FIG. 1 is a schematic block diagram that shows a first embodiment of an exposure apparatus.
  • FIG. 2 is a side sectional view showing a liquid recovery member according to the first embodiment.
  • FIG. 3 is a perspective view showing a liquid recovery member according to the first embodiment.
  • FIG. 4A is a diagram for explaining a maintenance method according to the first embodiment.
  • FIG. 4B is a view for explaining the maintenance method according to the first embodiment.
  • FIG. 5 is a view showing a second embodiment of the exposure apparatus.
  • FIG. 6 is a side sectional view showing a liquid recovery member according to a third embodiment.
  • FIG. 7 is a diagram for explaining a maintenance method according to a fourth embodiment.
  • FIG. 8 is a flowchart showing an example of a microdevice manufacturing process.
  • FIG. 1 is a view showing a first embodiment of the exposure apparatus EX.
  • the exposure apparatus EX includes a mask stage MST that can move a mask holder MH that holds a mask M, a substrate stage PST that can move a substrate holder PH that holds a substrate P, and a mask on the mask stage MST.
  • the illumination optical system IL that illuminates the mask M held by the holder MH with the exposure light EL, and the pattern image of the mask M illuminated by the exposure light EL are held by the substrate holder PH on the substrate stage PST.
  • a projection optical system PL that projects onto the substrate P, and a control device CONT that controls the overall operation of the exposure apparatus EX.
  • the exposure apparatus EX is an immersion exposure apparatus to which an immersion method is applied in order to improve the resolution by substantially shortening the exposure wavelength and substantially increase the depth of focus. It has a liquid immersion mechanism 1 that can form a liquid LQ liquid immersion area AR2.
  • the liquid immersion mechanism 1 is provided above the substrate P (substrate stage PST), and is provided on the nozzle member 70 and an annular nozzle member 70 provided so as to surround the optical element LSI at the tip of the projection optical system PL.
  • a liquid supply mechanism 10 that supplies liquid LQ on the substrate P via the liquid supply port 12 and a liquid recovery mechanism 20 that recovers the liquid LQ on the substrate P via the liquid recovery port 22 provided in the nozzle member 70. And.
  • the exposure apparatus EX includes a transport device 150 that transports the liquid recovery member 60 capable of absorbing the liquid LQ to the substrate holder PH in order to recover the liquid LQ remaining on the substrate holder PH. .
  • the transport device 150 can carry (load) the liquid recovery member 60 onto the substrate holder PH.
  • the transfer device 150 can also carry out (unload) the liquid recovery member 60 held by the substrate holder PH from the substrate holder PH.
  • the transfer device 150 also has a function of loading (unloading) the substrate P into and from the substrate holder PH. The operation of loading and unloading the substrate P with respect to the substrate holder PH by the transfer device 150 and the operation of loading and unloading the liquid recovery member 60 with respect to the substrate holder PH are substantially the same.
  • the transport device 150 for example, a transport device for transporting a substrate to be exposed disclosed in International Publication No. 00Z02239 pamphlet (corresponding to US Patent Publication No. 2004Z0075822) can be applied.
  • National legislation designated or selected in this international application To the extent permitted by the above, the disclosures thereof are incorporated herein by reference.
  • the exposure apparatus EX of the present embodiment is a so-called scanner that transfers a pattern provided on the mask M onto the substrate P via the projection optical system PL while moving the mask M and the substrate P synchronously. is there.
  • the direction that coincides with the optical axis AX of the projection optical system PL is the Z-axis direction
  • the synchronous movement direction (scanning direction) in a plane perpendicular to the Z-axis direction is the X-axis direction, Z-axis direction, and X-axis.
  • the direction perpendicular to the direction (non-scanning direction) is the Y-axis direction.
  • the rotation (tilt) directions around the X axis, Y axis, and Z axis are the 0 X direction, 0 Y direction, and ⁇ Z direction, respectively.
  • the illumination optical system IL illuminates the mask M supported by the mask stage MST with the exposure light EL, and is an optical light source that equalizes the illuminance of the exposure light source and the light beam emitted from the exposure light source. It includes an integrator, a condenser lens that collects the exposure light EL from the optical integrator, a relay lens system, and a field stop that sets the illumination area on the mask M by the exposure light EL. A predetermined illumination area on the mask M is illuminated by the exposure light EL having a uniform illuminance distribution by the illumination optical system IL.
  • the exposure light EL emitted from the illumination optical system IL includes, for example, bright ultraviolet rays (g-line, h-line, i-line) emitted from a mercury lamp, and far ultraviolet light (DUV light) such as KrF excimer laser light (wavelength 248 nm). ) And vacuum ultraviolet light (VUV light) such as ArF excimer laser light (wavelength 193 nm) and F laser light (wavelength 157 nm).
  • ArF excimer laser light is used.
  • the mask stage MST can move the mask holder MH that holds the mask M, and can move two-dimensionally in a plane perpendicular to the optical axis AX of the projection optical system PL, that is, in the XY plane. Can be rotated slightly.
  • a moving mirror 40 for the laser interferometer 41 for measuring the position of the mask stage MST is provided on the mask stage MST.
  • Mask stage The position and rotation angle of the mask M on the MST in the two-dimensional direction are measured in real time by the laser interferometer 41, and the controller CONT is a mask stage including a linear motor, etc.
  • Projection optical system PL projects the pattern of mask M onto substrate ⁇ at a predetermined projection magnification ⁇ , and includes a plurality of optical elements including an optical element LSI provided at the tip of substrate ⁇ side. These optical elements are supported by a lens barrel PK.
  • the projection optical system PL is a reduction system in which the projection magnification j8 is 1Z4, 1/5, or 1Z8, for example.
  • the projection optical system PL may be either an equal magnification system or an enlargement system.
  • the projection optical system PL may be any of a refraction system that does not include a reflection element, a reflection system that does not include a refraction element, and a catadioptric system that includes a refraction element and a reflection element.
  • the optical element LSI at the tip is exposed from the barrel PK.
  • the substrate stage PST can move a substrate holder PH that holds the substrate P.
  • the substrate stage PST is supported on the base BP.
  • the substrate stage PST is movable on the base BP, and moves the substrate P held by the substrate holder PH in the XY direction (direction substantially parallel to the image plane of the projection optical system PL) and the ⁇ Z direction (rotation). Direction).
  • the substrate stage PST can move the substrate P held by the substrate holder PH in the Z-axis direction (force direction) and in the ⁇ X and ⁇ Y directions (tilt direction).
  • the substrate stage PST can move the substrate P held by the substrate holder PH in the direction of 6 degrees of freedom of the X-axis, Y-axis, Z-axis, 0 X, 0 Y, and 0 ⁇ direction. .
  • a recess 50 is provided on the substrate stage PST, and the substrate holder ⁇ is disposed in the recess 50.
  • the upper surface 51 of the substrate stage PST other than the recess 50 is a flat surface that is substantially the same height (level) as the upper surface of the substrate holder held by the substrate holder ⁇ .
  • the substrate stage PST is provided with a movable mirror 42 for a laser interferometer 43 for measuring the position of the substrate stage PST.
  • the position and rotation angle of the substrate ⁇ ⁇ on the substrate stage PST are measured in real time by the laser interferometer 43.
  • the control device CONT Based on the measurement result of the laser interferometer 43, the control device CONT performs the substrate stage PST in the two-dimensional coordinate system defined by the laser interferometer 43 via the substrate stage drive mechanism including a linear motor. By driving, it is supported by the substrate stage PST to position the substrate in the vertical direction and the vertical direction.
  • An exposure apparatus ⁇ is disclosed in, for example, JP-A-8-3714.
  • a focus detection system that detects surface position information on the upper surface of the substrate P by projecting detection light from an oblique direction onto the upper surface of the substrate P as disclosed in Japanese Patent Publication No. 9 is provided.
  • the focus detection system can determine the position of the upper surface of the substrate P in the Z-axis direction with respect to the image plane of the projection optical system PL and the orientation of the substrate P in the ⁇ X and ⁇ Y directions (tilt direction).
  • the control device CONT drives the substrate stage PST via the substrate stage drive mechanism, whereby the position of the substrate P held by the substrate stage PST in the Z-axis direction (focus position), and ⁇ X, ⁇ Y The position in the direction is controlled, and the upper surface (exposure surface) of the substrate P is aligned with the image surface formed via the projection optical system PL and the liquid LQ.
  • the liquid supply mechanism 10 is for supplying a predetermined liquid LQ to a space on the image plane side of the projection optical system PL, and includes a liquid supply unit 11 capable of delivering the liquid LQ, and a liquid supply unit 11 And a supply pipe 13 for connecting one end thereof. The other end of the supply pipe 13 is connected to the nozzle member 70.
  • the liquid supply unit 11 includes a tank that stores the liquid LQ, a pressure pump, a filter unit, and the like.
  • the liquid supply unit 11 of the exposure apparatus EX is not necessarily equipped with all of the tank, the pressure pump, the filter unit, and the like, and facilities such as a factory where the exposure apparatus EX is installed may be substituted.
  • the liquid recovery mechanism 20 is for recovering the liquid LQ in the space on the image plane side of the projection optical system PL.
  • the liquid recovery mechanism 21 can recover the liquid LQ, and the liquid recovery unit 21 includes the liquid recovery unit 21. And a recovery pipe 23 for connecting one end. The other end of the recovery pipe 23 is connected to the nozzle member 70.
  • the liquid recovery unit 21 includes, for example, a vacuum system (a suction device) such as a vacuum pump, a gas-liquid separator that separates the recovered liquid LQ and gas, and a tank that stores the recovered liquid LQ. It is not necessary for the liquid recovery unit 21 of the exposure apparatus EX to include all of the vacuum system, gas-liquid separator, tank, etc. Equipment such as a factory where the exposure apparatus EX is installed may be substituted.
  • the nozzle member 70 is provided above the substrate P (substrate stage PST), and the lower surface 70A of the nozzle member 70 is provided at a position facing the upper surface of the substrate P (upper surface of the substrate holder PH). Yes.
  • the liquid supply port 12 is provided on the lower surface 70A of the nozzle member 70.
  • an internal flow path (supply flow path) that connects the supply pipe 13 and the liquid supply port 12 is provided inside the nozzle member 70.
  • the liquid recovery port 22 is also provided on the lower surface 70A of the nozzle member 70, and is located outside the liquid supply port 12 with respect to the optical axis AX of the projection optical system PL (optical element LSI). Is provided.
  • an internal flow path (recovery flow path) that connects the recovery pipe 23 and the liquid recovery port 22 is provided inside the nozzle member 70.
  • the operation of the liquid supply unit 11 is controlled by the control device CONT.
  • the control device CONT sends the liquid LQ from the liquid supply unit 11, and is provided above the substrate P via the supply pipe 13 and the internal flow path of the nozzle member 70.
  • the liquid LQ is supplied onto the substrate P from the liquid supply port 12
  • a liquid LQ of 200 mlZmin or more can be continuously supplied from the liquid supply port 12.
  • the liquid recovery operation of the liquid recovery unit 21 is controlled by the control device CONT.
  • the control device CONT can control the amount of liquid collected per unit time by the liquid collection unit 21.
  • the liquid LQ on the substrate P recovered from the liquid recovery port 22 provided above the substrate P is recovered by the liquid recovery unit 21 via the internal flow path of the nozzle member 70 and the recovery pipe 23.
  • the control device CONT uses the liquid LQ supplied from the liquid supply mechanism 10 on the substrate P including the projection area AR1 of the projection optical system PL. At least partially, an immersion area AR2 that is larger than the projection area AR1 and smaller than the substrate P is locally formed.
  • the exposure apparatus EX fills the liquid LQ between the optical element LSI at the image surface side tip of the projection optical system PL and the upper surface (exposure surface) of the substrate P to form an immersion area AR2.
  • the substrate P is exposed by projecting the pattern image of the mask M onto the substrate P held by the substrate holder PH via the liquid LQ between the projection optical system PL and the substrate P and the projection optical system PL. To do.
  • pure water is used as the liquid LQ that forms the immersion area AR2. Pure water can be transmitted even if the exposure light EL is ArF excimer laser light. Pure water can also transmit bright lines (g-line, h-line, i-line) and far ultraviolet light (DUV light) such as KrF excimer laser light (wavelength 248 nm).
  • FIG. 2 is a side sectional view showing the liquid recovery member 60
  • FIG. 3 is a perspective view of the liquid recovery member 60. 2 and 3, the liquid recovery member 60 is placed on the substrate holder PH holding the substrate P to be exposed through the liquid LQ, and absorbs (recovers) the liquid LQ remaining on the substrate holder PH.
  • the base 61 has substantially the same size and shape as the substrate P, and has a substantially circular shape in plan view.
  • the substrate 61 is made of, for example, metal, and has a predetermined hardness, such as titanium, aluminum, and stainless steel, and is formed of a material that does not easily wrinkle with liquid (pure water) LQ.
  • the substrate 61 may be made of glass or plastic having a predetermined hardness.
  • the base material 61 may be formed of the same material as the substrate P. That is, when the substrate P includes a silicon wafer, the base material 61 may be formed of silicon.
  • the liquid absorbing member 62 is capable of absorbing the liquid LQ, and in the present embodiment, the liquid absorbing member 62 is capable of absorbing the liquid LQ by capillary action.
  • the liquid absorbing member 62 is configured to include a fiber material. Examples of fiber materials include clean paper and cloth used in semiconductor processes. Alternatively, examples of the liquid absorbing member 62 include a sponge made of a fibrous material having a strong force such as a synthetic resin. In this embodiment, “Altiwipe” manufactured by Enomoto Kogyo Co., Ltd. is used as the liquid absorbing member 62.
  • the liquid absorbing member 62 may be constituted by a porous member made of ceramics, for example.
  • the liquid absorbing member 62 has a substantially circular shape in plan view and is formed slightly larger than the base material 61.
  • the liquid absorbing member 62 is fixed to the lower surface 61A of the substrate 61.
  • the liquid absorbing member 62 is fixed by being adhered to the lower surface 61A of the substrate 61 with an adhesive.
  • the liquid absorbing member 62 fixed to the lower surface 61A of the base material 61 protrudes outside the edge portion 61E of the base material 61.
  • the force that the liquid absorbing member 62 is exaggerated is actually very thin.
  • the liquid recovery member 60 as a whole has substantially the same size and shape as the substrate P. Therefore, the transport device 150 can transport the liquid recovery member 60, and the liquid recovery member 60 can be placed on the substrate holder PH.
  • the substrate P held by the substrate holder PH is exposed via the liquid LQ.
  • the liquid LQ enters the gap between the substrate P and the upper surface of the substrate P held by the rudder PH, and the liquid LQ enters between the substrate P and the substrate holder PH. Then, liquid LQ may remain on the substrate holder PH. In addition, liquid LQ may remain on the upper surface 51 of the substrate stage PST.
  • FIG. 4A is a diagram showing a state in which the liquid LQ remains on the substrate holder PH and the upper surface 51 of the substrate stage PST.
  • the substrate P is unloaded from the substrate holder PH by the transfer device 150.
  • the support surface PHa of the substrate P of the substrate holder PH is used to support the peripheral wall or the substrate P for vacuum suction of the substrate P as disclosed in, for example, Japanese Patent Application Laid-Open No. 2001-244177.
  • a plurality of pin-like support portions are formed, but are omitted in FIGS. 4A and 4B.
  • the control device CONT uses the transfer device 150 to place the liquid recovery member 60 capable of absorbing the liquid LQ on the substrate holder PH.
  • the transport device 150 causes the liquid absorbing member 62 to contact the substrate holder PH so that the liquid absorbing member 62 of the liquid recovery member 60 and the substrate holder PH are brought into contact with each other.
  • the liquid recovery member 60 is placed on the substrate holder PH in a state facing the PH support surface PHa.
  • FIG. 4B is a view showing the liquid recovery member 60 placed on the substrate holder PH.
  • the liquid LQ remaining on the substrate holder PH is collected by being absorbed by the liquid absorbing member 62 of the liquid collecting member 60.
  • the liquid absorbing member 62 protrudes outside the edge portion 61E of the base member 61, by placing the liquid recovery member 60 on the substrate holder PH, a part of the liquid absorbing member 62 (base member 61). The more protruding part) is provided around the substrate holder PH! /, And also contacts the upper surface 51 of the substrate stage PST. Therefore, the liquid recovery member 60 can also recover the liquid LQ remaining on the upper surface 51 of the substrate stage PST by the liquid absorbing member 62 contacting the upper surface 51.
  • the controller CONT uses the transfer device 150 to transfer the liquid recovery member from the substrate holder PH. Unload 60. This completes the maintenance work for recovering the liquid LQ remaining on the substrate holder PH.
  • Maintenance work for removing the liquid LQ remaining on the substrate holder PH is performed at a predetermined timing such as every predetermined time interval or every predetermined number of processed substrates.
  • the control device CONT loads the substrate P for exposure onto the substrate holder PH from which the liquid LQ has been removed.
  • the substrate P is exposed in a state where it is well held by the substrate holder PH from which the liquid LQ has been removed.
  • the liquid recovery member 60 capable of absorbing the liquid LQ on the substrate holder PH
  • the liquid LQ remaining on the substrate holder PH can be recovered and removed satisfactorily. it can. Therefore, the exposure process can be performed with high accuracy while the substrate P is well held by the substrate holder PH from which the liquid LQ has been removed.
  • the liquid recovery member 60 it is possible to suppress the occurrence of an inconvenience such as contamination of the substrate P or scattering of the liquid LQ, and to expose the substrate P with high accuracy.
  • the liquid recovery member 60 is transported to the substrate holder PH using the existing transport device 150 that transports the substrate P to the substrate holder PH.
  • the liquid LQ can be recovered in a short time with a simple configuration without providing a dedicated liquid recovery device for recovering the liquid LQ. Therefore, it is possible not only to reduce the apparatus cost but also to suppress inconveniences such as a decrease in the operating rate of the exposure apparatus EX. Even if the liquid LQ adheres to the transfer device 150 due to the transfer of the substrate P after exposure, the liquid LQ attached to the transfer device 150 can be recovered (absorbed) by transferring the liquid recovery member 60. Can do.
  • the exposure apparatus EX includes a detection device 80 that detects whether or not the liquid LQ is present on the substrate holder PH.
  • the detection device 80 is provided at a position aligned with the projection optical system PL, and optically detects from above the substrate holder PH whether or not there is a liquid LQ on the substrate holder PH.
  • the control device CONT moves the substrate stage PST in the XY direction and moves the substrate holder PH below the detection device 80. To place.
  • the detector 80 includes an image sensor such as a CCD and controls the imaging results (detection results).
  • the control device CONT processes the detection result of the detection device 80 (image processing), and detects whether the liquid LQ is present on the substrate holder PH based on the processing result. For example, the support surface PHa of the substrate holder PH in a clean state in which the liquid LQ does not remain is imaged in advance by the detection device 80 and stored as a reference image. By comparing, it can be determined whether or not the support surface PHa of the substrate holder PH and the liquid LQ remain.
  • the control device CONT controls the transport device 150 based on the detection result of the detection device 80. That is, when the control device CONT determines that the liquid LQ is present on the substrate holder PH based on the detection result of the detection device 80, the control device CONT uses the transfer device 150 to place the liquid recovery member 60 on the substrate holder PH. Load and collect liquid LQ. On the other hand, if the control device CONT determines that there is no liquid LQ on the substrate holder PH based on the detection result of the detection device 80, the control device CONT performs the transport operation of the liquid recovery member 60 onto the substrate holder PH by the transport device 150. I don't know.
  • the timing of the detection operation by the detection device 80 can be performed at a predetermined timing such as every time when the substrate P is unloaded from the substrate holder PH, every predetermined time interval, every predetermined number of processed substrates. .
  • the detection device 80 may exclusively detect the liquid remaining on the substrate holder PH, or a mark detection system for aligning the substrate P may be used as the substrate. It may also be used to detect liquid remaining on the holder PH.
  • the force with which the liquid absorbing member 62 of the liquid recovery member 60 protrudes from the substrate 61 does not necessarily have to protrude.
  • the liquid absorbing member 62 having the same size and shape as the base material 61 should be used.
  • the liquid recovery member 60 includes the base member 61 and the liquid absorbing member 62 fixed to the base member 61, and includes two elements. Liquid recovery shown in Figure 6 It is composed of one element, like member 60,! /.
  • the liquid recovery member 60 ′ is composed of a porous member having approximately the same size and shape as the substrate P.
  • a porous member made of ceramics is used as the porous member.
  • the liquid recovery member 60 ′ may be formed of a porous member having a predetermined hardness.
  • the maintenance work using the liquid recovery member 60 may be performed in a state where the substrate stage PST is moved under the projection optical system PL.
  • the stage PST may be performed away from the projection optical system PL.
  • all the liquid LQ that forms the immersion area AR2 is recovered.
  • all of the liquid LQ forming the liquid immersion area AR2 may be recovered.
  • a member different from the substrate stage PST may be opposed to the projection optical PL, and the immersion area AR2 may be maintained on the separate member.
  • a characteristic part of the present embodiment is that the liquid LQ remaining in the nozzle member 70 is recovered using the liquid recovery member 60 ′ held by the substrate holder PH.
  • the nozzle member 70 has the liquid supply port 12 for supplying the liquid LQ and the liquid recovery port 22 for recovering the liquid LQ.
  • the liquid supply port 12 and the liquid recovery port 22 are provided on the lower surface 70A of the nozzle member 70 facing the substrate P (substrate holder PH).
  • the substrate P held by the substrate holder PH is exposed through the liquid LQ.
  • the controller CONT performs the liquid supply operation through the liquid supply port 12 of the nozzle member 70 and the liquid recovery operation through the liquid recovery port 22 in parallel.
  • the control device CONT stops the liquid supply operation via the liquid supply port 12, and substantially supplies the liquid LQ on the image plane side of the projection optical system PL via the liquid recovery port 22.
  • the liquid recovery operation through the liquid recovery port 22 is stopped.
  • a slight amount of liquid L may enter the lower surface 70A of the nozzle member 70, the liquid supply port 12, or the liquid recovery port 13. Q may remain.
  • the liquid LQ may also remain in the vicinity of the liquid recovery port 22 in the internal flow path (recovery flow path) of the member 70.
  • the control device CONT places the liquid recovery member 60 'on the substrate holder PH using the transfer device 150. At this time, the exposed substrate P is already unloaded from the substrate holder PH.
  • the control device CONT adjusts the relative positional relationship between the liquid recovery member 60 ′ placed on the substrate holder PH and the nozzle member 70, and connects the liquid recovery member 60 ′ and the lower surface 70A of the nozzle member 70. Make contact. Specifically, the control device CONT drives the substrate stage PST to bring the upper surface of the liquid recovery member 60 ′ placed on the substrate holder PH into contact with the lower surface 70A of the nozzle member 70. By doing so, the liquid LQ remaining in the nozzle member 70 is recovered by being absorbed by the liquid recovery member 60 ′.
  • the liquid recovery member 60 'and the lower surface 70A of the nozzle member 70 are not necessarily brought into contact with each other, and the lower surface 70A of the nozzle member 70 is approached at intervals of 0.1 to 1.0 mm. You can just let it.
  • a force that powers the substrate stage PST to relatively move the lower surface 70A of the nozzle member 70 and the liquid recovery member 60 ' is provided on the substrate stage PST.
  • the nozzle member 70 may be powered to bring the liquid recovery member 60 ′ and the lower surface 70A of the nozzle member 70 closer or in contact with each other.
  • a vacuum hole is provided in the vicinity of the liquid recovery member 60 'held by the substrate holder PH and at least one of the substrate holder PH and the substrate stage PST. It is also possible to recover the liquid absorbed by the liquid recovery member 60 'from its vacuum pore force.
  • the liquid recovery member 60 ′ can also recover the liquid LQ remaining in the first optical element LSI provided in the vicinity of the nozzle member.
  • the liquid LQ remaining on the substrate holder PH can also be collected using the liquid recovery member 60 ′.
  • the liquid recovery member 60 ' which is the porous member described in the third embodiment, is used.
  • the liquid recovery member 60' described in the first and second embodiments is used.
  • the transport device 150 transports the liquid recovery member 60 so that the lower surface 70A of the nozzle member 70 and the liquid absorbing member 62 of the liquid recovery member 60 face each other.
  • the liquid absorbing member 62 may be fixed on both surfaces of the substrate 61.
  • the nozzle member 70 of the present embodiment has both the liquid supply port 12 and the liquid recovery port 22, but the liquid supply port 12 and the liquid recovery port 22 are nozzle members having either one of them.
  • the liquid recovery member 60 '(60) can also be used when recovering the remaining liquid LQ. Further, neither the liquid supply port nor the liquid recovery port is formed on the lower surface 70A of the nozzle member 70. Even in this case, the liquid remaining on the lower surface 70A of the nozzle member 70 is removed from the liquid recovery member 60, ( 60) can be used for recovery (removal).
  • a detection device that detects whether or not the liquid LQ remains in the nozzle member 70 is provided, and based on the detection result, the liquid is applied to the nozzle member 70.
  • the liquid LQ remaining in the nozzle member 70 may be recovered using the liquid recovery member 60 '(60).
  • the control device CONT makes the liquid recovery member 60 '(60) placed on the substrate holder PH and the nozzle member 70 contact (or approach), but the liquid recovery member The liquid recovery member 60 ′ held by the transport device 150 and the nozzle member 70 may be brought into contact (or approached) without placing the member 60 ′ on the substrate holder PH.
  • the control device CONT can move the liquid recovery member 60 relative to the nozzle member 70 by controlling the position of the transport device 150.
  • the liquid recovery member 60 (60 ') has substantially the same size and shape as the substrate P, but is placed on the substrate holder PH. If it can be transported by the transport device 150, at least one of its size and shape is different from that of the substrate P. May be.
  • the transport device 150 transports the liquid recovery member 60 (60 ′). However, during maintenance of the exposure apparatus EX, the operator moves the liquid recovery member 60 (60 ′) to the substrate holder. Put it on the PH.
  • the liquid recovery member 60 (60 ') may be recovered by applying a reagent such as salty cobalt to a portion of the liquid recovery member 60 (60') that contacts the substrate holder PH or the upper surface 51 of the substrate stage PST. It can be confirmed whether the member 60 has collected the liquid LQ.
  • salt or cobalt may be soaked in the liquid absorbing member 62 made of fiber such as paper. Paper (fiber) impregnated with salty ⁇ cobalt is light blue in the dry state and pink when wet. Therefore, visually check whether the liquid recovery member 60 has absorbed the liquid LQ. Can do.
  • the transfer device 150 of the above-described embodiment can load and unload the substrate P with respect to the substrate holder PH, and can load and unload the liquid recovery member 60 (60 ′).
  • the transport device that loads and unloads the substrate P with respect to the substrate holder PH and the transport device that loads and unloads the liquid recovery member 60 with respect to the substrate holder PH may be different transport devices.
  • the transport device that can load the substrate P and the liquid collection member 60 on the substrate holder PH and the transport device that can unload the substrate P and the liquid recovery member 60 from the substrate holder PH are different transport devices. Constructed, ok.
  • each of the lower surface LSA of the optical element LSI of the projection optical system PL and the lower surface 70A of the nozzle member 70 is a flat surface, and these optical element LSIs of the projection optical system PL
  • the lower surface LSA of the nozzle member 70 and the lower surface 70A of the nozzle member 70 are substantially flush with each other. Further, as described above, the upper surface of the substrate P held by the substrate holder PH and the upper surface 51 of the substrate stage PST are flush with each other.
  • the immersion region AR2 between the lower surface 70A of the nozzle member 70 and the lower surface LSA of the optical element LSI, and the upper surface of the substrate P and the upper surface 51 of the substrate stage PST. Further, by providing the upper surface 51, even when the peripheral edge of the substrate P is subjected to immersion exposure, the liquid LQ is held on the image plane side of the projection optical system PL, and the immersion area AR2 is improved. Can be formed.
  • the liquid contact surface (including the lower surface LSA) that contacts the liquid LQ in the liquid immersion area AR2 in the optical element LS 1 is preferably lyophilic with respect to the liquid LQ.
  • the nozzle member 70 of these, the liquid contact surface (including the lower surface 70A) that contacts the liquid LQ in the immersion area AR2 is also preferably lyophilic with respect to the liquid LQ.
  • the liquid contact surface is coated with a lyophilic material such as 2 on the liquid contact surface.
  • the upper surface 51 of the substrate stage PST is preferably liquid repellent with respect to the liquid LQ.
  • a liquid-repellent material such as a fluorine-based resin material or an acrylic-based resin material is coated on the liquid contact surface. Liquid smoke treatment is applied.
  • a material provided in the optical element LSI, the nozzle member 70, the substrate stage PST, etc. a material insoluble in the liquid LQ is used.
  • liquid LQ has liquid repellency.
  • the substrate holder PH disposed in the recess 50 of the substrate stage PST may be formed integrally with the substrate stage PST, or formed separately from the substrate stage PST.
  • the substrate stage PST may be detachably disposed.
  • the upper surface (flat portion) 51 of the substrate stage PST can be formed of a separate member that can be attached to and detached from the upper surface of the force substrate stage PST formed integrally with the substrate stage PST.
  • the structure of the liquid immersion mechanism 1 such as the nozzle member 70 is not limited to the one described above.
  • European Patent Publication No. 1420298, International Publication No. 2004Z055803, International Publication No. 2004Z057589, International Publication No. 2004 / 057590 and International Publication No. 2005Z029559 can also be used.
  • the liquid LQ in the present embodiment is pure water. Pure water can be easily obtained in large quantities at semiconductor manufacturing factories and the like, and has the advantage of not adversely affecting the photosensitive material on the substrate P and optical elements (lenses). In addition, pure water has no adverse effects on the environment and the content of impurities is extremely low, so that it also cleans the upper surface of the substrate P and the surface of the optical element provided on the front end surface of the projection optical system PL. I can expect. From factories If the purity of the supplied pure water is low, make sure that the exposure equipment has an ultrapure water production device.
  • the refractive index n of pure water (water) with respect to the exposure light EL having a wavelength of about 193 nm is said to be approximately 1. 44, and ArF excimer laser light (wavelength 193 nm) is used as the light source of the exposure light EL.
  • ArF excimer laser light wavelength 193 nm
  • the wavelength is shortened to about 134 nm to obtain a high resolution.
  • the projection optical system PL can be used if it is sufficient to ensure the same depth of focus as in the air.
  • the numerical aperture can be increased further, and the resolution is improved in this respect as well.
  • an optical element (lens) LSI is attached to the tip of the projection optical system PL, and the optical characteristics of the projection optical system PL, such as aberrations (spherical aberration, coma, etc.) are fixed by this lens. Adjustments can be made.
  • the optical element attached to the tip of the projection optical system PL may be an optical plate used for adjusting the optical characteristics of the projection optical system PL. Or it may be a plane parallel plate that can transmit the exposure light EL.
  • the space between the projection optical system PL and the upper surface of the substrate P is filled with the liquid LQ.
  • a cover glass having parallel plane plate force is applied to the upper surface of the substrate P. It may be configured to fill the liquid LQ when installed.
  • the exposure apparatus that fills the optical path space on the light exit side of the optical element LSI of the projection optical system PL with the liquid LQ is described.
  • the other optical path space is filled with the liquid (water). It may be.
  • the optical path space on the light incident side of the first optical element LSI may be filled with liquid (pure water).
  • the liquid LQ of the present embodiment may be a liquid other than water, which is water.
  • the light source of the exposure light EL is an F laser
  • the F laser light does not transmit water. So
  • liquid LQ for example, perfluorinated polyether (PFPE) and F laser light can be transmitted.
  • PFPE perfluorinated polyether
  • F laser light can be transmitted.
  • the part in contact with the liquid LQ For example, small polarity including fluorine!
  • the film is made lyophilic by forming a thin film with a molecular structure.
  • the liquid LQ has a high refractive index as much as possible with respect to the exposure light EL, and is applied to the photosensitive material coated on the upper surface of the projection optical system PL or the substrate P (base material). It is also possible to use a stable material (for example, cedar oil). In this case, the surface treatment is performed according to the liquid LQ used.
  • the substrate P in each of the above embodiments is not limited to a semiconductor wafer for manufacturing a semiconductor device, but a glass substrate for a display device, a ceramic wafer for a thin film magnetic head, a mask used in an exposure apparatus, or Reticle masters (synthetic quartz, silicon wafers) are applied.
  • the exposure apparatus EX in addition to a step-and-scan type scanning exposure apparatus (scanning stepper) that performs mask exposure by moving the mask M and the substrate P in synchronization with each other, a mask is used.
  • the present invention can also be applied to a step-and-repeat projection exposure apparatus (steno) in which the pattern of the mask M is collectively exposed while M and the substrate P are stationary, and the substrate P is sequentially moved stepwise.
  • a reduced image of the first pattern is projected with the first pattern and the substrate P substantially stationary, for example, a refraction-type optical system (for example, including a reflective element at a 1Z8 reduction magnification). It can also be applied to an exposure apparatus that uses a projection optical system) to perform batch exposure on the substrate P. In this case, after that, with the second pattern and the substrate P almost stationary, a reduced image of the second pattern is collectively exposed on the substrate P by partially overlapping the first pattern using the projection optical system. It can also be applied to a stitch type batch exposure apparatus.
  • the stitch type exposure apparatus can also be applied to a step 'and' stitch type exposure apparatus in which at least two patterns are partially overlapped and transferred on the substrate P, and the substrate P is sequentially moved.
  • the present invention can be applied to an exposure apparatus and an exposure method that do not use the force projection optical system PL, which has been described by taking an exposure apparatus including the projection optical system PL as an example.
  • the present invention can also be applied to a twin stage type exposure apparatus disclosed in Japanese Patent Laid-Open Nos. 10-163099, 10-214783, 2000-505958, and the like.
  • a substrate stage for holding a substrate, a reference member on which a reference mark is formed, and a measurement stage on which various photoelectric sensors are mounted As disclosed in Japanese Patent Laid-Open No. 11-135400, a substrate stage for holding a substrate, a reference member on which a reference mark is formed, and a measurement stage on which various photoelectric sensors are mounted.
  • the present invention can also be applied to an exposure apparatus.
  • an exposure apparatus that locally fills the liquid between the projection optical system PL and the substrate P is employed.
  • the present invention is disclosed in JP-A-6-124873.
  • the present invention can also be applied to an immersion exposure apparatus that exposes a substrate in a state where the entire substrate surface is immersed, as disclosed in JP-A-10-303114 and US Pat. No. 5,825,043. is there.
  • the type of exposure apparatus EX is not limited to an exposure apparatus for manufacturing a semiconductor element that exposes a semiconductor element pattern onto a substrate P, but an exposure apparatus for manufacturing a liquid crystal display element or a display, a thin film magnetic head, It can be widely applied to an exposure device for manufacturing an imaging device (CCD) or a reticle or mask.
  • CCD imaging device
  • each stage PST, MST may be a type that moves along a guide or may be a guideless type without a guide.
  • each stage PST, MST is such that a magnet mute with two-dimensionally arranged magnets is opposed to an armature unit with two-dimensionally arranged coils, and each stage PST, MST is driven by electromagnetic force.
  • either one of the magnet unit or armature unit is connected to the stage PST or MST, and the other of the magnet unit or armature unit is provided on the moving surface side of the stage PST or MST!
  • the exposure apparatus EX provides various subsystems including the respective constituent elements recited in the claims of the present application with predetermined mechanical accuracy, electrical accuracy, and optical accuracy. Manufactured by assembling to keep. In order to ensure these various accuracies, before and after this assembly, various optical systems are adjusted to achieve optical accuracy, various mechanical systems are adjusted to achieve mechanical accuracy, various electrical systems Adjustments are made to achieve electrical accuracy.
  • the assembly process to the exposure equipment includes mechanical connections, electrical circuit wiring connections, and pneumatic circuit piping connections between the various subsystems. Needless to say, there is an assembly process for each subsystem before the assembly process to the exposure apparatus. When the assembly process of the various subsystems to the exposure apparatus is completed, comprehensive adjustment is performed to ensure various accuracies as the entire exposure apparatus. It is desirable to manufacture the exposure apparatus in a clean room where the temperature and cleanliness are controlled.
  • a microdevice such as a semiconductor device includes a step 201 for designing the function and performance of the microdevice, a step 202 for producing a mask (reticle) based on this design step, Step 203 for manufacturing a substrate as a base material, substrate processing step 204 for exposing a mask pattern onto the substrate by the exposure apparatus EX of the above-described embodiment, device assembly step (including dicing process, bonding process, and packaging process) 205 It is manufactured through inspection step 206 and the like.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

An exposure apparatus maintenance method by which a liquid is prevented from remaining. A liquid recovering member (60) which can absorb a liquid (LQ) is mounted on a board holder (PH) and the remaining liquid (LQ) is recovered.

Description

明 細 書  Specification

露光装置のメンテナンス方法、露光装置、デバイス製造方法、液浸露光 装置のメンテナンス用の液体回収部材  Exposure apparatus maintenance method, exposure apparatus, device manufacturing method, immersion exposure apparatus maintenance liquid recovery member

技術分野  Technical field

[0001] 本発明は、露光装置のメンテナンス方法、露光装置、デバイス製造方法、液浸露光 装置のメンテナンス用の液体回収部材に関するものである。  The present invention relates to an exposure apparatus maintenance method, an exposure apparatus, a device manufacturing method, and a liquid recovery member for maintenance of an immersion exposure apparatus.

本願 ίま、 2004年 10月 12日【こ出願された特願 2004— 297578号ならび【こ 2005 年 2月 21日に出願された特願 2005— 044018号に対し優先権を主張し、その内容 をここに援用する。  This application is filed October 12, 2004. This application was filed with Japanese Patent Application No. 2004-297578 and this application was filed on February 21, 2005. Is hereby incorporated by reference.

背景技術  Background art

[0002] 半導体デバイスや液晶表示デバイス等のマイクロデバイスの製造工程の一つであ るフォトリソグラフイエ程では、マスク上に形成されたパターンを感光性の基板上に投 影露光する露光装置が用いられる。この露光装置は、マスクをマスクホルダを介して 保持するマスクステージと、基板を基板ホルダを介して保持する基板ステージとを有 し、マスクステージ及び基板ステージを逐次移動しながらマスクのパターンを投影光 学系を介して基板に投影露光するものである。マイクロデバイスの製造においては、 デバイスの高密度化のために、基板上に形成されるパターンの微細化が要求されて いる。この要求に応えるために露光装置の更なる高解像度化が望まれている。その 高解像度化を実現するための手段の一つとして、下記特許文献 1に開示されている ような、投影光学系と基板との間を液体で満たして液浸領域を形成し、その液浸領域 の液体を介して露光処理を行う液浸露光装置が案出されている。  In the photolithographic process, which is one of the manufacturing processes of microdevices such as semiconductor devices and liquid crystal display devices, an exposure apparatus that projects and exposes a pattern formed on a mask onto a photosensitive substrate is used. It is done. This exposure apparatus has a mask stage that holds a mask via a mask holder and a substrate stage that holds a substrate via a substrate holder, and projects a mask pattern while sequentially moving the mask stage and the substrate stage. Projection exposure is performed on a substrate through an academic system. In the manufacture of microdevices, miniaturization of patterns formed on a substrate is required in order to increase the density of devices. In order to meet this demand, it is desired to further increase the resolution of the exposure apparatus. As one of means for realizing the high resolution, as shown in Patent Document 1 below, a liquid immersion space is formed by filling a space between the projection optical system and the substrate, and the liquid immersion is performed. An immersion exposure apparatus has been devised that performs an exposure process through a region of liquid.

特許文献 1:国際公開第 99Ζ49504号パンフレット  Patent Document 1: Pamphlet of International Publication No. 99Ζ49504

発明の開示  Disclosure of the invention

発明が解決しょうとする課題  Problems to be solved by the invention

[0003] 液浸露光装置においては、基板を保持する基板ホルダ上に液体が残留する可能 性がある。残留した液体を放置しておくと、基板ホルダが基板を良好に保持できなく なる等の不都合が発生し、基板を良好に露光できなくなる可能性がある。また、基板 ホルダに限られず、露光光の光路空間の近傍に配置されて!、る各種部材に液体が 残留する可能性もあり、残留した液体を放置しておくと、その部材が汚染するなどの 不都合が生じる可能性がある。 In an immersion exposure apparatus, liquid may remain on a substrate holder that holds a substrate. If the remaining liquid is left unattended, problems such as the substrate holder being unable to hold the substrate satisfactorily occur, and the substrate may not be exposed well. Also substrate It is not limited to the holder, and it may be placed in the vicinity of the optical path space of the exposure light! There is a possibility that the liquid may remain on various members. If the remaining liquid is left unattended, the member may be contaminated. It can happen.

[0004] 本発明はこのような事情に鑑みてなされたものであって、液浸法を適用した場合に も、露光装置を所望状態に維持できる露光装置のメンテナンス方法、露光装置、デ バイス製造方法、及び液浸露光装置のメンテナンス用の液体回収部材を提供するこ とを目的とする。  [0004] The present invention has been made in view of such circumstances, and even when an immersion method is applied, an exposure apparatus maintenance method, an exposure apparatus, and a device manufacturing method that can maintain the exposure apparatus in a desired state. It is an object to provide a method and a liquid recovery member for maintenance of an immersion exposure apparatus.

課題を解決するための手段  Means for solving the problem

[0005] 上記の課題を解決するため、本発明は実施の形態に示す各図に対応付けした以 下の構成を採用している。但し、各要素に付した括弧付き符号はその要素の例示に 過ぎず、各要素を限定するものではない。 [0005] In order to solve the above-described problems, the present invention employs the following configurations corresponding to the respective drawings shown in the embodiments. However, the reference numerals in parentheses attached to each element are merely examples of the element and do not limit each element.

[0006] 本発明の第 1の態様に従えば、基板ホルダ (PH)に保持された基板 (P)を液体 (L[0006] According to the first aspect of the present invention, the substrate (P) held by the substrate holder (PH) is liquid (L

Q)を介して露光する露光装置 (EX)のメンテナンス方法にぉ 、て、液体 (LQ)を吸 収可能な所定部材 (60)を基板ホルダ (PH)上に載置する露光装置 (EX)のメンテナ ンス方法が提供される。 The exposure apparatus (EX) that places the predetermined member (60) capable of absorbing the liquid (LQ) on the substrate holder (PH) according to the maintenance method of the exposure apparatus (EX) that performs exposure via Q) A maintenance method is provided.

[0007] 本発明の第 1の態様によれば、液体を吸収可能な所定部材を基板ホルダ上に載置 することで、残留した液体を良好に回収し、除去することができる。  [0007] According to the first aspect of the present invention, it is possible to satisfactorily collect and remove the remaining liquid by placing the predetermined member capable of absorbing the liquid on the substrate holder.

[0008] 本発明の第 2の態様に従えば、基板ホルダ (PH)に保持された基板 (P)を液体 (L Q)を介して露光する露光装置にぉ 、て、液体 (LQ)を吸収可能な所定部材 (60)を 基板ホルダ (PH)に搬送する搬送装置(150)を備えた露光装置 (EX)が提供される  According to the second aspect of the present invention, the liquid (LQ) is absorbed by the exposure apparatus that exposes the substrate (P) held by the substrate holder (PH) via the liquid (LQ). An exposure apparatus (EX) provided with a transfer device (150) for transferring a possible predetermined member (60) to a substrate holder (PH) is provided.

[0009] 本発明の第 2の態様によれば、液体を吸収可能な所定部材を基板ホルダに搬送す る搬送装置を設けたので、搬送装置を使って所定部材を基板ホルダ上に載置するこ とで、残留した液体を良好に回収し、除去することができる。 [0009] According to the second aspect of the present invention, since the transport device that transports the predetermined member capable of absorbing liquid to the substrate holder is provided, the predetermined member is placed on the substrate holder using the transport device. As a result, the remaining liquid can be recovered and removed satisfactorily.

[0010] 本発明の第 3の態様に従えば、上記態様の露光装置 (EX)を用いるデバイス製造 方法が提供される。  According to the third aspect of the present invention, there is provided a device manufacturing method using the exposure apparatus (EX) of the above aspect.

[0011] 本発明の第 3の態様によれば、所望状態の露光装置を使って基板を露光すること ができ、所望の性能を有するデバイスを製造することができる。 [0012] 本発明の第 4の態様に従えば、液体 (LQ)を介して露光される基板 (P)を保持する 基板ホルダ (PH)上に載置されることにより、基板ホルダ (PH)上に残留した液体 (L Q)を吸収する液浸露光装置 (EX)のメンテナンス用の液体回収部材 (60)が提供さ れる。 [0011] According to the third aspect of the present invention, a substrate can be exposed using an exposure apparatus in a desired state, and a device having desired performance can be manufactured. [0012] According to the fourth aspect of the present invention, the substrate holder (PH) is placed on the substrate holder (PH) that holds the substrate (P) exposed through the liquid (LQ). A liquid recovery member (60) for maintenance of the immersion exposure apparatus (EX) that absorbs the liquid (LQ) remaining on the top is provided.

[0013] 本発明の第 4の態様によれば、液体回収部材を基板ホルダ上に載置することで、 基板ホルダ上に残留した液体を回収し、除去することができる。  [0013] According to the fourth aspect of the present invention, the liquid remaining on the substrate holder can be recovered and removed by placing the liquid recovery member on the substrate holder.

発明の効果  The invention's effect

[0014] 本発明によれば、所望状態の露光装置で基板を良好に露光することができ、所望 の性能を有するデバイスを製造することができる。  According to the present invention, a substrate can be satisfactorily exposed with an exposure apparatus in a desired state, and a device having desired performance can be manufactured.

図面の簡単な説明  Brief Description of Drawings

[0015] [図 1]露光装置の第 1の実施形態を示す概略構成図である。  FIG. 1 is a schematic block diagram that shows a first embodiment of an exposure apparatus.

[図 2]第 1実施形態に係る液体回収部材を示す側断面図である。  FIG. 2 is a side sectional view showing a liquid recovery member according to the first embodiment.

[図 3]第 1実施形態に係る液体回収部材を示す斜視図である。  FIG. 3 is a perspective view showing a liquid recovery member according to the first embodiment.

[図 4A]第 1実施形態に係るメンテナンス方法を説明するための図である。  FIG. 4A is a diagram for explaining a maintenance method according to the first embodiment.

[図 4B]第 1実施形態に係るメンテナンス方法を説明するための図である。  FIG. 4B is a view for explaining the maintenance method according to the first embodiment.

[図 5]露光装置の第 2の実施形態を示す図である。  FIG. 5 is a view showing a second embodiment of the exposure apparatus.

[図 6]第 3実施形態に係る液体回収部材を示す側断面図である。  FIG. 6 is a side sectional view showing a liquid recovery member according to a third embodiment.

[図 7]第 4実施形態に係るメンテナンス方法を説明するための図である。  FIG. 7 is a diagram for explaining a maintenance method according to a fourth embodiment.

[図 8]マイクロデバイスの製造工程の一例を示すフローチャート図である。  FIG. 8 is a flowchart showing an example of a microdevice manufacturing process.

符号の説明  Explanation of symbols

[0016] 51· ··上面、 60、 60,···液体回収部材、 61· ··基材、 62· ··液体吸収部材、 80· ··検出 装置、 150…搬送装置、 CONT…制御装置、 EX…露光装置、 LQ…液体、 P…基 板、 PH…基板ホルダ、 PST…基板ステージ  [0016] 51 ··· Upper surface, 60, 60, ··· Liquid recovery member, 61 ··· Base material, 62 ··· Liquid absorbing member, 80 ··· Detection device, 150 ... Conveyor device, CONT ... control Equipment, EX ... Exposure equipment, LQ ... Liquid, P ... Substrate, PH ... Substrate holder, PST ... Substrate stage

発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION

[0017] 以下、本発明の実施形態について図面を参照しながら説明するが、本発明はこれ に限定されない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited thereto.

[0018] <第 1の実施形態 > 図 1は露光装置 EXの第 1の実施形態を示す図である。図 1において、露光装置 EX は、マスク Mを保持するマスクホルダ MHを移動可能なマスクステージ MSTと、基板 Pを保持する基板ホルダ PHを移動可能な基板ステージ PSTと、マスクステージ MS T上のマスクホルダ MHに保持されているマスク Mを露光光 ELで照明する照明光学 系 ILと、露光光 ELで照明されたマスク Mのパターンの像を基板ステージ PST上の基 板ホルダ PHに保持されて ヽる基板 Pに投影する投影光学系 PLと、露光装置 EX全 体の動作を統括制御する制御装置 CONTとを備えている。 [0018] <First embodiment> FIG. 1 is a view showing a first embodiment of the exposure apparatus EX. In FIG. 1, the exposure apparatus EX includes a mask stage MST that can move a mask holder MH that holds a mask M, a substrate stage PST that can move a substrate holder PH that holds a substrate P, and a mask on the mask stage MST. The illumination optical system IL that illuminates the mask M held by the holder MH with the exposure light EL, and the pattern image of the mask M illuminated by the exposure light EL are held by the substrate holder PH on the substrate stage PST. A projection optical system PL that projects onto the substrate P, and a control device CONT that controls the overall operation of the exposure apparatus EX.

[0019] 露光装置 EXは、露光波長を実質的に短くして解像度を向上するとともに焦点深度 を実質的に広くするために液浸法を適用した液浸露光装置であって、基板 P上に液 体 LQの液浸領域 AR2を形成可能な液浸機構 1を備えている。液浸機構 1は、基板 P (基板ステージ PST)の上方に設けられ、投影光学系 PLの先端の光学素子 LSIを 囲むように設けられた環状のノズル部材 70と、ノズル部材 70に設けられた液体供給 口 12を介して基板 P上に液体 LQを供給する液体供給機構 10と、ノズル部材 70に設 けられた液体回収口 22を介して基板 P上の液体 LQを回収する液体回収機構 20とを 備えている。 The exposure apparatus EX is an immersion exposure apparatus to which an immersion method is applied in order to improve the resolution by substantially shortening the exposure wavelength and substantially increase the depth of focus. It has a liquid immersion mechanism 1 that can form a liquid LQ liquid immersion area AR2. The liquid immersion mechanism 1 is provided above the substrate P (substrate stage PST), and is provided on the nozzle member 70 and an annular nozzle member 70 provided so as to surround the optical element LSI at the tip of the projection optical system PL. A liquid supply mechanism 10 that supplies liquid LQ on the substrate P via the liquid supply port 12 and a liquid recovery mechanism 20 that recovers the liquid LQ on the substrate P via the liquid recovery port 22 provided in the nozzle member 70. And.

[0020] また、露光装置 EXは、基板ホルダ PH上に残留した液体 LQを回収するために、液 体 LQを吸収可能な液体回収部材 60を基板ホルダ PHに搬送する搬送装置 150を 備えている。搬送装置 150は、基板ホルダ PHが基板 Pを保持していないときに、そ の基板ホルダ PH上に液体回収部材 60を搬入 (ロード)することができる。また、搬送 装置 150は、基板ホルダ PHに保持されて ヽる液体回収部材 60を基板ホルダ PHよ り搬出(アンロード)することも可能である。また、搬送装置 150は、基板 Pを基板ホル ダ PHに対して搬入 (ロード)及び搬出 (アンロード)する機能も備えて 、る。搬送装置 150による、基板 Pを基板ホルダ PHに対してロード及びアンロードする動作と、液体 回収部材 60を基板ホルダ PHに対してロード及びアンロードする動作とはほぼ同じで ある。  In addition, the exposure apparatus EX includes a transport device 150 that transports the liquid recovery member 60 capable of absorbing the liquid LQ to the substrate holder PH in order to recover the liquid LQ remaining on the substrate holder PH. . When the substrate holder PH does not hold the substrate P, the transport device 150 can carry (load) the liquid recovery member 60 onto the substrate holder PH. Further, the transfer device 150 can also carry out (unload) the liquid recovery member 60 held by the substrate holder PH from the substrate holder PH. The transfer device 150 also has a function of loading (unloading) the substrate P into and from the substrate holder PH. The operation of loading and unloading the substrate P with respect to the substrate holder PH by the transfer device 150 and the operation of loading and unloading the liquid recovery member 60 with respect to the substrate holder PH are substantially the same.

[0021] なお、搬送装置 150としては、例えば、国際公開第 00Z02239号パンフレット (対 応米国特許公開第 2004Z0075822号公報)に開示されている被露光基板を搬送 する搬送装置を適用することができ、本国際出願で指定または選択された国の法令 で許容される限りにおいて、それら開示を援用して本文の記載の一部とする。 [0021] As the transport device 150, for example, a transport device for transporting a substrate to be exposed disclosed in International Publication No. 00Z02239 pamphlet (corresponding to US Patent Publication No. 2004Z0075822) can be applied. National legislation designated or selected in this international application To the extent permitted by the above, the disclosures thereof are incorporated herein by reference.

[0022] 本実施形態の露光装置 EXは、マスク Mと基板 Pとを同期移動しつつマスク Mに設 けられているパターンを投影光学系 PLを介して基板 P上に転写する所謂スキヤニン ダステツバである。以下の説明において、投影光学系 PLの光軸 AXと一致する方向 を Z軸方向、 Z軸方向に垂直な平面内における前記同期移動方向(走査方向)を X軸 方向、 Z軸方向及び X軸方向と垂直な方向(非走査方向)を Y軸方向とする。更に、 X 軸まわり、 Y軸まわり、及び Z軸まわりの回転 (傾斜)方向をそれぞれ 0 X方向、 0 Y方 向、及び Θ Z方向とする。また、ここでいう「基板」は半導体ウェハ上にレジスト (感光 材)が塗布されたものを含み、「マスク」は基板 P上に縮小投影されるデバイスパター ンが形成されたレチクルを含む。 [0022] The exposure apparatus EX of the present embodiment is a so-called scanner that transfers a pattern provided on the mask M onto the substrate P via the projection optical system PL while moving the mask M and the substrate P synchronously. is there. In the following description, the direction that coincides with the optical axis AX of the projection optical system PL is the Z-axis direction, and the synchronous movement direction (scanning direction) in a plane perpendicular to the Z-axis direction is the X-axis direction, Z-axis direction, and X-axis. The direction perpendicular to the direction (non-scanning direction) is the Y-axis direction. Furthermore, the rotation (tilt) directions around the X axis, Y axis, and Z axis are the 0 X direction, 0 Y direction, and Θ Z direction, respectively. The “substrate” here includes a semiconductor wafer coated with a resist (photosensitive material), and the “mask” includes a reticle on which a device pattern to be projected onto the substrate P is formed.

[0023] 照明光学系 ILは、マスクステージ MSTに支持されているマスク Mを露光光 ELで照 明するものであり、露光用光源、露光用光源から射出された光束の照度を均一化す るオプティカルインテグレータ、オプティカルインテグレータからの露光光 ELを集光 するコンデンサレンズ、リレーレンズ系、露光光 ELによるマスク M上の照明領域を設 定する視野絞り等を有している。マスク M上の所定の照明領域は照明光学系 ILによ り均一な照度分布の露光光 ELで照明される。照明光学系 ILから射出される露光光 ELとしては、例えば水銀ランプカゝら射出される輝線 (g線、 h線、 i線)及び KrFエキシ マレーザ光(波長 248nm)等の遠紫外光(DUV光)や、 ArFエキシマレーザ光(波 長 193nm)及び Fレーザ光 (波長 157nm)等の真空紫外光 (VUV光)などが用いら [0023] The illumination optical system IL illuminates the mask M supported by the mask stage MST with the exposure light EL, and is an optical light source that equalizes the illuminance of the exposure light source and the light beam emitted from the exposure light source. It includes an integrator, a condenser lens that collects the exposure light EL from the optical integrator, a relay lens system, and a field stop that sets the illumination area on the mask M by the exposure light EL. A predetermined illumination area on the mask M is illuminated by the exposure light EL having a uniform illuminance distribution by the illumination optical system IL. The exposure light EL emitted from the illumination optical system IL includes, for example, bright ultraviolet rays (g-line, h-line, i-line) emitted from a mercury lamp, and far ultraviolet light (DUV light) such as KrF excimer laser light (wavelength 248 nm). ) And vacuum ultraviolet light (VUV light) such as ArF excimer laser light (wavelength 193 nm) and F laser light (wavelength 157 nm).

2  2

れる。  It is.

本実施形態では、 ArFエキシマレーザ光が用いられる。  In this embodiment, ArF excimer laser light is used.

[0024] マスクステージ MSTは、マスク Mを保持するマスクホルダ MHを移動可能であって 、投影光学系 PLの光軸 AXに垂直な平面内、すなわち XY平面内で 2次元移動可能 及び θ Z方向に微小回転可能である。マスクステージ MST上には、このマスクステー ジ MSTの位置を計測するためのレーザ干渉計 41用の移動鏡 40が設けられている。 マスクステージ MST上のマスク Mの 2次元方向の位置、及び回転角はレーザ干渉計 41によりリアルタイムで計測され、制御装置 CONTはレーザ干渉計 41の計測結果に 基づいて、リニアモータ等を含むマスクステージ駆動機構を駆動することで、マスクス テージ MSTに支持されているマスク Mの位置決めを行う。 [0024] The mask stage MST can move the mask holder MH that holds the mask M, and can move two-dimensionally in a plane perpendicular to the optical axis AX of the projection optical system PL, that is, in the XY plane. Can be rotated slightly. On the mask stage MST, a moving mirror 40 for the laser interferometer 41 for measuring the position of the mask stage MST is provided. Mask stage The position and rotation angle of the mask M on the MST in the two-dimensional direction are measured in real time by the laser interferometer 41, and the controller CONT is a mask stage including a linear motor, etc. By driving the drive mechanism, Position mask M supported by MST.

[0025] 投影光学系 PLは、マスク Mのパターンを所定の投影倍率 βで基板 Ρに投影するも のであって、基板 Ρ側の先端に設けられた光学素子 LSIを含む複数の光学素子で 構成されており、これら光学素子は鏡筒 PKで支持されている。本実施形態において 、投影光学系 PLは、投影倍率 j8が例えば 1Z4、 1/5,あるいは 1Z8の縮小系であ る。なお、投影光学系 PLは等倍系及び拡大系のいずれでもよい。また、投影光学系 PLは、反射素子を含まない屈折系、屈折素子を含まない反射系、屈折素子と反射 素子とを含む反射屈折系のいずれであってもよい。また、先端の光学素子 LSIは鏡 筒 PKより露出している。  Projection optical system PL projects the pattern of mask M onto substrate で at a predetermined projection magnification β, and includes a plurality of optical elements including an optical element LSI provided at the tip of substrate Ρ side. These optical elements are supported by a lens barrel PK. In the present embodiment, the projection optical system PL is a reduction system in which the projection magnification j8 is 1Z4, 1/5, or 1Z8, for example. The projection optical system PL may be either an equal magnification system or an enlargement system. The projection optical system PL may be any of a refraction system that does not include a reflection element, a reflection system that does not include a refraction element, and a catadioptric system that includes a refraction element and a reflection element. The optical element LSI at the tip is exposed from the barrel PK.

[0026] 基板ステージ PSTは、基板 Pを保持する基板ホルダ PHを移動可能である。基板ス テージ PSTはベース BP上に支持されている。基板ステージ PSTは、ベース BP上で 移動可能であり、基板ホルダ PHに保持されている基板 Pを XY方向(投影光学系 PL の像面と実質的に平行な方向)、及び Θ Z方向(回転方向)に移動可能である。更に 、基板ステージ PSTは、基板ホルダ PHに保持されている基板 Pを Z軸方向(フォー力 ス方向)、及び Θ X、 Θ Y方向(傾斜方向)に移動可能である。すなわち、基板ステー ジ PSTは、基板ホルダ PHに保持されている基板 Pを、 X軸、 Y軸、 Z軸、 0 X、 0 Y、 及び 0 Ζ方向の 6自由度の方向に移動可能である。  The substrate stage PST can move a substrate holder PH that holds the substrate P. The substrate stage PST is supported on the base BP. The substrate stage PST is movable on the base BP, and moves the substrate P held by the substrate holder PH in the XY direction (direction substantially parallel to the image plane of the projection optical system PL) and the ΘZ direction (rotation). Direction). Further, the substrate stage PST can move the substrate P held by the substrate holder PH in the Z-axis direction (force direction) and in the ΘX and ΘY directions (tilt direction). That is, the substrate stage PST can move the substrate P held by the substrate holder PH in the direction of 6 degrees of freedom of the X-axis, Y-axis, Z-axis, 0 X, 0 Y, and 0 Ζ direction. .

[0027] 基板ステージ PST上には凹部 50が設けられており、基板ホルダ ΡΗは凹部 50に配 置されている。そして、基板ステージ PSTのうち凹部 50以外の上面 51は、基板ホル ダ ΡΗに保持された基板 Ρの上面とほぼ同じ高さ(面一)になるような平坦面となって いる。  A recess 50 is provided on the substrate stage PST, and the substrate holder ΡΗ is disposed in the recess 50. The upper surface 51 of the substrate stage PST other than the recess 50 is a flat surface that is substantially the same height (level) as the upper surface of the substrate holder held by the substrate holder 基板.

[0028] 基板ステージ PSTには、この基板ステージ PSTの位置を計測するためのレーザ干 渉計 43用の移動鏡 42が設けられている。基板ステージ PST上の基板 Ρの 2次元方 向の位置、及び回転角はレーザ干渉計 43によりリアルタイムで計測される。制御装 置 CONTは、レーザ干渉計 43の計測結果に基づいて、レーザ干渉計 43で規定され る 2次元座標系内で、リニアモータ等を含む基板ステージ駆動機構を介して基板ステ ージ PSTを駆動することで基板ステージ PSTに支持されて 、る基板 Ρの ΧΥ方向、及 び θ Ζ方向における位置決めを行う。また、露光装置 ΕΧは、例えば特開平 8— 3714 9号公報に開示されているような、基板 Pの上面に対して斜め方向から検出光を投射 することで、基板 Pの上面の面位置情報を検出するフォーカス検出系を備えている。 フォーカス検出系は、投影光学系 PLの像面に対する基板 Pの上面の Z軸方向にお ける位置、及び基板 Pの Θ X、 Θ Y方向(傾斜方向)の姿勢を求めることができる。制 御装置 CONTは、基板ステージ駆動機構を介して基板ステージ PSTを駆動すること により、基板ステージ PSTに保持されている基板 Pの Z軸方向における位置 (フォー カス位置)、及び Θ X、 Θ Y方向における位置を制御し、基板 Pの上面 (露光面)を投 影光学系 PL及び液体 LQを介して形成される像面に合わせ込む。 [0028] The substrate stage PST is provided with a movable mirror 42 for a laser interferometer 43 for measuring the position of the substrate stage PST. The position and rotation angle of the substrate 上 の on the substrate stage PST are measured in real time by the laser interferometer 43. Based on the measurement result of the laser interferometer 43, the control device CONT performs the substrate stage PST in the two-dimensional coordinate system defined by the laser interferometer 43 via the substrate stage drive mechanism including a linear motor. By driving, it is supported by the substrate stage PST to position the substrate in the vertical direction and the vertical direction. An exposure apparatus ΕΧ is disclosed in, for example, JP-A-8-3714. A focus detection system that detects surface position information on the upper surface of the substrate P by projecting detection light from an oblique direction onto the upper surface of the substrate P as disclosed in Japanese Patent Publication No. 9 is provided. The focus detection system can determine the position of the upper surface of the substrate P in the Z-axis direction with respect to the image plane of the projection optical system PL and the orientation of the substrate P in the ΘX and ΘY directions (tilt direction). The control device CONT drives the substrate stage PST via the substrate stage drive mechanism, whereby the position of the substrate P held by the substrate stage PST in the Z-axis direction (focus position), and Θ X, Θ Y The position in the direction is controlled, and the upper surface (exposure surface) of the substrate P is aligned with the image surface formed via the projection optical system PL and the liquid LQ.

[0029] 液体供給機構 10は、所定の液体 LQを投影光学系 PLの像面側の空間に供給する ためのものであって、液体 LQを送出可能な液体供給部 11と、液体供給部 11にその 一端部を接続する供給管 13とを備えて 、る。供給管 13の他端部はノズル部材 70に 接続されている。液体供給部 11は、液体 LQを収容するタンク、加圧ポンプ、及びフ ィルタユニット等を備えている。なお、タンク、加圧ポンプ、フィルタユニット等のすべ てを露光装置 EXの液体供給部 11が備えて 、る必要はなく、露光装置 EXが設置さ れる工場などの設備を代用してもよい。また、液体回収機構 20は、投影光学系 PLの 像面側の空間の液体 LQを回収するためのものであって、液体 LQを回収可能な液 体回収部 21と、液体回収部 21にその一端部を接続する回収管 23とを備えている。 回収管 23の他端部はノズル部材 70に接続されている。液体回収部 21は例えば真 空ポンプ等の真空系(吸引装置)、回収された液体 LQと気体とを分離する気液分離 器、及び回収した液体 LQを収容するタンク等を備えている。なお、真空系、気液分 離器、タンク等のすべてを露光装置 EXの液体回収部 21が備えている必要はなぐ 露光装置 EXが設置される工場などの設備を代用してもよい。 [0029] The liquid supply mechanism 10 is for supplying a predetermined liquid LQ to a space on the image plane side of the projection optical system PL, and includes a liquid supply unit 11 capable of delivering the liquid LQ, and a liquid supply unit 11 And a supply pipe 13 for connecting one end thereof. The other end of the supply pipe 13 is connected to the nozzle member 70. The liquid supply unit 11 includes a tank that stores the liquid LQ, a pressure pump, a filter unit, and the like. The liquid supply unit 11 of the exposure apparatus EX is not necessarily equipped with all of the tank, the pressure pump, the filter unit, and the like, and facilities such as a factory where the exposure apparatus EX is installed may be substituted. The liquid recovery mechanism 20 is for recovering the liquid LQ in the space on the image plane side of the projection optical system PL. The liquid recovery mechanism 21 can recover the liquid LQ, and the liquid recovery unit 21 includes the liquid recovery unit 21. And a recovery pipe 23 for connecting one end. The other end of the recovery pipe 23 is connected to the nozzle member 70. The liquid recovery unit 21 includes, for example, a vacuum system (a suction device) such as a vacuum pump, a gas-liquid separator that separates the recovered liquid LQ and gas, and a tank that stores the recovered liquid LQ. It is not necessary for the liquid recovery unit 21 of the exposure apparatus EX to include all of the vacuum system, gas-liquid separator, tank, etc. Equipment such as a factory where the exposure apparatus EX is installed may be substituted.

[0030] ノズル部材 70は、基板 P (基板ステージ PST)の上方に設けられており、ノズル部材 70の下面 70Aは、基板 Pの上面(基板ホルダ PHの上面)と対向する位置に設けられ ている。液体供給口 12は、ノズル部材 70の下面 70Aに設けられている。また、ノズル 部材 70の内部には、供給管 13と液体供給口 12とを接続する内部流路 (供給流路) が設けられている。また、液体回収口 22もノズル部材 70の下面 70Aに設けられてお り、投影光学系 PL (光学素子 LSI)の光軸 AXに関して、液体供給口 12よりも外側に 設けられている。また、ノズル部材 70の内部には、回収管 23と液体回収口 22とを接 続する内部流路(回収流路)が設けられて 、る。 [0030] The nozzle member 70 is provided above the substrate P (substrate stage PST), and the lower surface 70A of the nozzle member 70 is provided at a position facing the upper surface of the substrate P (upper surface of the substrate holder PH). Yes. The liquid supply port 12 is provided on the lower surface 70A of the nozzle member 70. In addition, an internal flow path (supply flow path) that connects the supply pipe 13 and the liquid supply port 12 is provided inside the nozzle member 70. Further, the liquid recovery port 22 is also provided on the lower surface 70A of the nozzle member 70, and is located outside the liquid supply port 12 with respect to the optical axis AX of the projection optical system PL (optical element LSI). Is provided. In addition, an internal flow path (recovery flow path) that connects the recovery pipe 23 and the liquid recovery port 22 is provided inside the nozzle member 70.

[0031] 液体供給部 11の動作は制御装置 CONTにより制御される。基板 P上に液体 LQを 供給する際、制御装置 CONTは、液体供給部 11より液体 LQを送出し、供給管 13、 及びノズル部材 70の内部流路を介して、基板 Pの上方に設けられて!/ヽる液体供給口 12より基板 P上に液体 LQを供給する。本実施形態においては、液体供給口 12から 200mlZmin以上の液体 LQを連続的に供給することができる。また、液体回収部 2 1の液体回収動作は制御装置 CONTにより制御される。制御装置 CONTは液体回 収部 21による単位時間あたりの液体回収量を制御可能である。基板 Pの上方に設け られた液体回収口 22から回収された基板 P上の液体 LQは、ノズル部材 70の内部流 路、及び回収管 23を介して液体回収部 21に回収される。  [0031] The operation of the liquid supply unit 11 is controlled by the control device CONT. When supplying the liquid LQ onto the substrate P, the control device CONT sends the liquid LQ from the liquid supply unit 11, and is provided above the substrate P via the supply pipe 13 and the internal flow path of the nozzle member 70. The liquid LQ is supplied onto the substrate P from the liquid supply port 12 In the present embodiment, a liquid LQ of 200 mlZmin or more can be continuously supplied from the liquid supply port 12. In addition, the liquid recovery operation of the liquid recovery unit 21 is controlled by the control device CONT. The control device CONT can control the amount of liquid collected per unit time by the liquid collection unit 21. The liquid LQ on the substrate P recovered from the liquid recovery port 22 provided above the substrate P is recovered by the liquid recovery unit 21 via the internal flow path of the nozzle member 70 and the recovery pipe 23.

[0032] 制御装置 CONTは、少なくともマスク Mのパターン像を基板 P上に転写している間 、液体供給機構 10から供給した液体 LQにより投影光学系 PLの投影領域 AR1を含 む基板 P上の少なくとも一部に、投影領域 AR1よりも大きく且つ基板 Pよりも小さい液 浸領域 AR2を局所的に形成する。具体的には、露光装置 EXは、投影光学系 PLの 像面側先端部の光学素子 LSIと基板 Pの上面 (露光面)との間に液体 LQを満たして 液浸領域 AR2を形成し、この投影光学系 PLと基板 Pとの間の液体 LQ及び投影光 学系 PLを介してマスク Mのパターン像を、基板ホルダ PHに保持された基板 P上に 投影することによって、基板 Pを露光する。  [0032] At least while the pattern image of the mask M is transferred onto the substrate P, the control device CONT uses the liquid LQ supplied from the liquid supply mechanism 10 on the substrate P including the projection area AR1 of the projection optical system PL. At least partially, an immersion area AR2 that is larger than the projection area AR1 and smaller than the substrate P is locally formed. Specifically, the exposure apparatus EX fills the liquid LQ between the optical element LSI at the image surface side tip of the projection optical system PL and the upper surface (exposure surface) of the substrate P to form an immersion area AR2. The substrate P is exposed by projecting the pattern image of the mask M onto the substrate P held by the substrate holder PH via the liquid LQ between the projection optical system PL and the substrate P and the projection optical system PL. To do.

[0033] 本実施形態にぉ 、て、液浸領域 AR2を形成する液体 LQとして純水が用いられて いる。純水は、露光光 ELが ArFエキシマレーザ光であっても透過可能である。また、 純水は輝線 (g線、 h線、 i線)及び KrFエキシマレーザ光(波長 248nm)等の遠紫外 光 (DUV光)も透過可能である。  [0033] In this embodiment, pure water is used as the liquid LQ that forms the immersion area AR2. Pure water can be transmitted even if the exposure light EL is ArF excimer laser light. Pure water can also transmit bright lines (g-line, h-line, i-line) and far ultraviolet light (DUV light) such as KrF excimer laser light (wavelength 248 nm).

[0034] 次に、図 2及び図 3を参照しながら液体回収部材 60について説明する。図 2は液体 回収部材 60を示す側断面図、図 3は液体回収部材 60の斜視図である。図 2及び図 3において、液体回収部材 60は、液体 LQを介して露光される基板 Pを保持する基板 ホルダ PH上に載置され、その基板ホルダ PH上に残留した液体 LQを吸収(回収)す るものであって、基材 61と、その基材 61の下面 61Aに設けられた液体吸収部材 62と を有している。 Next, the liquid recovery member 60 will be described with reference to FIG. 2 and FIG. FIG. 2 is a side sectional view showing the liquid recovery member 60, and FIG. 3 is a perspective view of the liquid recovery member 60. 2 and 3, the liquid recovery member 60 is placed on the substrate holder PH holding the substrate P to be exposed through the liquid LQ, and absorbs (recovers) the liquid LQ remaining on the substrate holder PH. A substrate 61 and a liquid absorbing member 62 provided on the lower surface 61A of the substrate 61; have.

[0035] 基材 61は、基板 Pとほぼ同じ大きさ及び形状を有しており、平面視略円形状である 。基材 61は、例えば金属製であり、チタン、アルミニウム、ステンレス鋼など、所定の 硬さを有し、液体 (純水) LQによって鲭びにくい材料によって形成されている。基材 6 1は、ガラスや所定の硬さを有するプラスチックで形成されていてもよい。あるいは、基 材 61は、基板 Pと同じ材料によって形成されていてもよい。すなわち、基板 Pがシリコ ンウェハを含む場合には、基材 61がシリコンで形成されて 、てもよ 、。  The base 61 has substantially the same size and shape as the substrate P, and has a substantially circular shape in plan view. The substrate 61 is made of, for example, metal, and has a predetermined hardness, such as titanium, aluminum, and stainless steel, and is formed of a material that does not easily wrinkle with liquid (pure water) LQ. The substrate 61 may be made of glass or plastic having a predetermined hardness. Alternatively, the base material 61 may be formed of the same material as the substrate P. That is, when the substrate P includes a silicon wafer, the base material 61 may be formed of silicon.

[0036] 液体吸収部材 62は、液体 LQを吸収可能なものであって、本実施形態にぉ 、ては 、毛管現象によって液体 LQを吸収可能なものが用いられている。液体吸収部材 62 は、繊維物を含んで構成されている。繊維物としては、半導体プロセスなどで使用さ れる清浄な紙や布などが挙げられる。あるいは、液体吸収部材 62としては、合成榭 脂など力もなる繊維物をスポンジ状にしたものなどが挙げられる。本実施形態にぉ 、 ては、液体吸収部材 62として、椿本興業株式会社製「アルティワイプ」が使用されて いる。なお、液体吸収部材 62は、例えばセラミックス製の多孔質部材によって構成さ れてもよい。  [0036] The liquid absorbing member 62 is capable of absorbing the liquid LQ, and in the present embodiment, the liquid absorbing member 62 is capable of absorbing the liquid LQ by capillary action. The liquid absorbing member 62 is configured to include a fiber material. Examples of fiber materials include clean paper and cloth used in semiconductor processes. Alternatively, examples of the liquid absorbing member 62 include a sponge made of a fibrous material having a strong force such as a synthetic resin. In this embodiment, “Altiwipe” manufactured by Enomoto Kogyo Co., Ltd. is used as the liquid absorbing member 62. The liquid absorbing member 62 may be constituted by a porous member made of ceramics, for example.

[0037] 液体吸収部材 62は、平面視略円形状であって、基材 61よりも僅かに大きく形成さ れている。液体吸収部材 62は、基材 61の下面 61Aに固定されている。本実施形態 においては、液体吸収部材 62は、接着剤により基材 61の下面 61Aに接着されること で固定されている。その基材 61の下面 61Aに固定されている液体吸収部材 62は、 基材 61のエッジ部 61Eよりも外側にはみ出して 、る。  The liquid absorbing member 62 has a substantially circular shape in plan view and is formed slightly larger than the base material 61. The liquid absorbing member 62 is fixed to the lower surface 61A of the substrate 61. In the present embodiment, the liquid absorbing member 62 is fixed by being adhered to the lower surface 61A of the substrate 61 with an adhesive. The liquid absorbing member 62 fixed to the lower surface 61A of the base material 61 protrudes outside the edge portion 61E of the base material 61.

[0038] なお、図 2〜図 4A, Bにおいては、液体吸収部材 62が誇張して図示されている力 実際には非常に薄ぐ基材 61のエッジ部 61E力ものはみ出し量も小さいので、液体 回収部材 60は、全体として、基板 Pとほぼ同じ大きさ及び形状を有している。したが つて、搬送装置 150は液体回収部材 60を搬送可能であり、液体回収部材 60を基板 ホルダ PHに載置することができる。  In FIGS. 2 to 4A, B, the force that the liquid absorbing member 62 is exaggerated is actually very thin. The liquid recovery member 60 as a whole has substantially the same size and shape as the substrate P. Therefore, the transport device 150 can transport the liquid recovery member 60, and the liquid recovery member 60 can be placed on the substrate holder PH.

[0039] 次に、露光装置 EXのメンテナンス方法について図 4A, Bを参照しながら説明する 。上述したように、本実施形態においては、基板ホルダ PHに保持された基板 Pは液 体 LQを介して露光される。その場合、例えば基板ステージ PSTの上面 51と基板ホ ルダ PHに保持されて 、る基板 Pの上面との間のギャップより液体 LQが浸入し、その 液体 LQが基板 Pと基板ホルダ PHとの間に浸入する可能性がある。すると、基板ホル ダ PH上に液体 LQが残留する可能性がある。また、基板ステージ PSTの上面 51上 にも液体 LQが残留する可能性がある。 Next, a maintenance method for the exposure apparatus EX will be described with reference to FIGS. 4A and 4B. As described above, in the present embodiment, the substrate P held by the substrate holder PH is exposed via the liquid LQ. In this case, for example, the upper surface 51 of the substrate stage PST and the substrate There is a possibility that the liquid LQ enters the gap between the substrate P and the upper surface of the substrate P held by the rudder PH, and the liquid LQ enters between the substrate P and the substrate holder PH. Then, liquid LQ may remain on the substrate holder PH. In addition, liquid LQ may remain on the upper surface 51 of the substrate stage PST.

[0040] 図 4Aは、基板ホルダ PH上及び基板ステージ PSTの上面 51に液体 LQが残留し ている状態を示す図である。ここで、基板 Pは搬送装置 150によって基板ホルダ PH 上よりアンロードされている。また、基板ホルダ PHの基板 Pの支持面 PHaには、例え ば、特開 2001— 244177号公報に開示されているように、基板 Pを真空吸着するた めの周壁や基板 Pを支持するための複数のピン状支持部が形成されているが、図 4 A, Bにおいては省略されている。制御装置 CONTは、搬送装置 150を使って、液体 LQを吸収可能な液体回収部材 60を基板ホルダ PH上に載置する。搬送装置 150は 、基板 Pを基板ホルダ PH上に載置するのと同様にして、液体回収部材 60の液体吸 収部材 62と基板ホルダ PHとを接触させるように、液体吸収部材 62が基板ホルダ PH の支持面 PHaと対向した状態で、液体回収部材 60を基板ホルダ PH上に載置する。  FIG. 4A is a diagram showing a state in which the liquid LQ remains on the substrate holder PH and the upper surface 51 of the substrate stage PST. Here, the substrate P is unloaded from the substrate holder PH by the transfer device 150. Further, the support surface PHa of the substrate P of the substrate holder PH is used to support the peripheral wall or the substrate P for vacuum suction of the substrate P as disclosed in, for example, Japanese Patent Application Laid-Open No. 2001-244177. A plurality of pin-like support portions are formed, but are omitted in FIGS. 4A and 4B. The control device CONT uses the transfer device 150 to place the liquid recovery member 60 capable of absorbing the liquid LQ on the substrate holder PH. In the same manner as when the substrate P is placed on the substrate holder PH, the transport device 150 causes the liquid absorbing member 62 to contact the substrate holder PH so that the liquid absorbing member 62 of the liquid recovery member 60 and the substrate holder PH are brought into contact with each other. The liquid recovery member 60 is placed on the substrate holder PH in a state facing the PH support surface PHa.

[0041] 図 4Bは、基板ホルダ PH上に載置された液体回収部材 60を示す図である。図 4B に示すように、基板ホルダ PH上に残留している液体 LQは、液体回収部材 60の液 体吸収部材 62に吸収されることで回収される。また、液体吸収部材 62は、基材 61の エッジ部 61Eよりも外側にはみ出しているため、液体回収部材 60を基板ホルダ PHに 載置することで、液体吸収部材 62の一部(基材 61よりはみ出している部分)が、基板 ホルダ PHの周囲に設けられて!/、る基板ステージ PSTの上面 51にも接触する。した がって、液体回収部材 60は、上面 51に接触する液体吸収部材 62によって、基板ス テージ PSTの上面 51に残留して 、る液体 LQも回収することができる。  FIG. 4B is a view showing the liquid recovery member 60 placed on the substrate holder PH. As shown in FIG. 4B, the liquid LQ remaining on the substrate holder PH is collected by being absorbed by the liquid absorbing member 62 of the liquid collecting member 60. Further, since the liquid absorbing member 62 protrudes outside the edge portion 61E of the base member 61, by placing the liquid recovery member 60 on the substrate holder PH, a part of the liquid absorbing member 62 (base member 61). The more protruding part) is provided around the substrate holder PH! /, And also contacts the upper surface 51 of the substrate stage PST. Therefore, the liquid recovery member 60 can also recover the liquid LQ remaining on the upper surface 51 of the substrate stage PST by the liquid absorbing member 62 contacting the upper surface 51.

[0042] 液体回収部材 60によって基板ホルダ PH上や基板ステージ PSTの上面 51に残留 した液体 LQを回収した後、制御装置 CONTは、搬送装置 150を使って、基板ホル ダ PH上より液体回収部材 60をアンロードする。これにより、基板ホルダ PH上に残留 した液体 LQを回収するためのメンテナンス作業が完了する。  [0042] After recovering the liquid LQ remaining on the substrate holder PH and the upper surface 51 of the substrate stage PST by the liquid recovery member 60, the controller CONT uses the transfer device 150 to transfer the liquid recovery member from the substrate holder PH. Unload 60. This completes the maintenance work for recovering the liquid LQ remaining on the substrate holder PH.

[0043] 基板ホルダ PH上に残留した液体 LQを除去するためのメンテナンス作業は、所定 時間間隔毎、あるいは所定処理基板枚数毎など、予め定められた所定のタイミング で行われる。そして、制御装置 CONTは、液体 LQを除去された状態の基板ホルダ P Hに対して、露光するための基板 Pをロードする。基板 Pは、液体 LQを除去された基 板ホルダ PHに良好に保持された状態で露光される。 [0043] Maintenance work for removing the liquid LQ remaining on the substrate holder PH is performed at a predetermined timing such as every predetermined time interval or every predetermined number of processed substrates. Done in Then, the control device CONT loads the substrate P for exposure onto the substrate holder PH from which the liquid LQ has been removed. The substrate P is exposed in a state where it is well held by the substrate holder PH from which the liquid LQ has been removed.

[0044] 以上説明したように、液体 LQを吸収可能な液体回収部材 60を基板ホルダ PH上 に載置することで、基板ホルダ PH上に残留した液体 LQを良好に回収し、除去する ことができる。したがって、液体 LQを除去された基板ホルダ PHによって基板 Pを良 好に保持した状態で、精度良く露光処理することができる。また、液体回収部材 60を 使って液体 LQを回収することで、基板 Pの汚染や液体 LQの飛散などと ヽつた不都 合の発生を抑え、基板 Pを精度良く露光できる。  [0044] As described above, by placing the liquid recovery member 60 capable of absorbing the liquid LQ on the substrate holder PH, the liquid LQ remaining on the substrate holder PH can be recovered and removed satisfactorily. it can. Therefore, the exposure process can be performed with high accuracy while the substrate P is well held by the substrate holder PH from which the liquid LQ has been removed. In addition, by recovering the liquid LQ using the liquid recovery member 60, it is possible to suppress the occurrence of an inconvenience such as contamination of the substrate P or scattering of the liquid LQ, and to expose the substrate P with high accuracy.

[0045] また、本実施形態にぉ 、ては、基板 Pを基板ホルダ PHに対して搬送する既存の搬 送装置 150を使って、液体回収部材 60を基板ホルダ PHに搬送するので、残留した 液体 LQを回収するための専用の液体回収装置を設けること無ぐ簡易な構成で短 時間に液体 LQを回収することができる。したがって、装置コストを抑えることができる ばかりでなぐ露光装置 EXの稼働率の低下といった不都合も抑制できる。また、露光 後の基板 Pの搬送に起因して搬送装置 150に液体 LQが付着しても、液体回収部材 60を搬送することによって、搬送装置 150に付着した液体 LQを回収(吸収)すること ができる。  [0045] Further, according to the present embodiment, the liquid recovery member 60 is transported to the substrate holder PH using the existing transport device 150 that transports the substrate P to the substrate holder PH. The liquid LQ can be recovered in a short time with a simple configuration without providing a dedicated liquid recovery device for recovering the liquid LQ. Therefore, it is possible not only to reduce the apparatus cost but also to suppress inconveniences such as a decrease in the operating rate of the exposure apparatus EX. Even if the liquid LQ adheres to the transfer device 150 due to the transfer of the substrate P after exposure, the liquid LQ attached to the transfer device 150 can be recovered (absorbed) by transferring the liquid recovery member 60. Can do.

[0046] <第 2の実施形態 >  <Second Embodiment>

次に、図 5を参照しながら第 2の実施形態について説明する。以下の説明において 、上述した第 1の実施形態と同一又は同等の構成部分については同一の符号を付し 、その説明を簡略もしくは省略する。  Next, a second embodiment will be described with reference to FIG. In the following description, the same or equivalent components as those in the first embodiment described above are denoted by the same reference numerals, and the description thereof is simplified or omitted.

[0047] 第 2の実施形態の特徴的な部分は、露光装置 EXが、基板ホルダ PH上に液体 LQ が有る力否かを検出する検出装置 80を備えている点にある。本実施形態において、 検出装置 80は、投影光学系 PLと並んだ位置に設けられ、基板ホルダ PH上に液体 LQが有る力否かを、基板ホルダ PHの上方より光学的に検出する。検出装置 80を使 つて、基板ホルダ PH上に液体 LQが有るカゝ否かを検出するときは、制御装置 CONT は、基板ステージ PSTを XY方向に移動し、基板ホルダ PHを検出装置 80の下方に 配置する。検出装置 80は CCD等の撮像素子を含み、撮像結果 (検出結果)を制御 装置 CONTに出力する。制御装置 CONTは、検出装置 80の検出結果を処理 (画像 処理)し、その処理結果に基づいて、基板ホルダ PH上に液体 LQが有るカゝ否かを検 出する。例えば、液体 LQが残留していない清浄な状態での基板ホルダ PHの支持 面 PHaを検出装置 80で予め撮像して基準画像として記憶しておき、その後に撮像さ れる画像を、その基準画像と比較することによって、基板ホルダ PHの支持面 PHa〖こ 液体 LQが残留しているカゝ否かを判断することができる。 [0047] A characteristic part of the second embodiment is that the exposure apparatus EX includes a detection device 80 that detects whether or not the liquid LQ is present on the substrate holder PH. In the present embodiment, the detection device 80 is provided at a position aligned with the projection optical system PL, and optically detects from above the substrate holder PH whether or not there is a liquid LQ on the substrate holder PH. When the detection device 80 is used to detect whether or not the liquid LQ is present on the substrate holder PH, the control device CONT moves the substrate stage PST in the XY direction and moves the substrate holder PH below the detection device 80. To place. The detector 80 includes an image sensor such as a CCD and controls the imaging results (detection results). Output to device CONT. The control device CONT processes the detection result of the detection device 80 (image processing), and detects whether the liquid LQ is present on the substrate holder PH based on the processing result. For example, the support surface PHa of the substrate holder PH in a clean state in which the liquid LQ does not remain is imaged in advance by the detection device 80 and stored as a reference image. By comparing, it can be determined whether or not the support surface PHa of the substrate holder PH and the liquid LQ remain.

[0048] 制御装置 CONTは、検出装置 80の検出結果に基づいて、搬送装置 150を制御す る。すなわち、制御装置 CONTは、検出装置 80の検出結果に基づいて、基板ホル ダ PH上に液体 LQが有ると判断した場合、搬送装置 150を使って、液体回収部材 6 0を基板ホルダ PH上にロードし、液体 LQの回収を行う。一方、制御装置 CONTは、 検出装置 80の検出結果に基づいて、基板ホルダ PH上に液体 LQが無いと判断した 場合、搬送装置 150による基板ホルダ PH上への液体回収部材 60の搬送動作を行 わない。こうすることにより、基板ホルダ PH上に液体 LQが無いにもかかわらず、基板 ホルダ PH上へ液体回収部材 60を搬送する動作を行ってしまうことを防止でき、露光 装置 EXの稼働率の低下を防止できる。なお、検出装置 80による検出動作のタイミン グは、基板 Pを基板ホルダ PH上よりアンロードする毎、所定時間間隔毎、所定処理 基板枚数毎など、予め定められた所定のタイミングで行うことができる。  [0048] The control device CONT controls the transport device 150 based on the detection result of the detection device 80. That is, when the control device CONT determines that the liquid LQ is present on the substrate holder PH based on the detection result of the detection device 80, the control device CONT uses the transfer device 150 to place the liquid recovery member 60 on the substrate holder PH. Load and collect liquid LQ. On the other hand, if the control device CONT determines that there is no liquid LQ on the substrate holder PH based on the detection result of the detection device 80, the control device CONT performs the transport operation of the liquid recovery member 60 onto the substrate holder PH by the transport device 150. I don't know. By doing this, it is possible to prevent the operation of transporting the liquid recovery member 60 onto the substrate holder PH even though there is no liquid LQ on the substrate holder PH, and to reduce the operating rate of the exposure apparatus EX. Can be prevented. The timing of the detection operation by the detection device 80 can be performed at a predetermined timing such as every time when the substrate P is unloaded from the substrate holder PH, every predetermined time interval, every predetermined number of processed substrates. .

[0049] なお、上述の第 2実施形態において、検出装置 80は専ら基板ホルダ PH上に残留 した液体を検出するものであってもよいし、基板 Pをァライメントするためのマーク検出 系を、基板ホルダ PH上に残留した液体の検出にも使うようにしてもよい。  [0049] In the second embodiment described above, the detection device 80 may exclusively detect the liquid remaining on the substrate holder PH, or a mark detection system for aligning the substrate P may be used as the substrate. It may also be used to detect liquid remaining on the holder PH.

また、上述の第 1、及び第 2実施形態においては、液体回収部材 60の液体吸収部 材 62が基材 61からはみ出している力 必ずしもはみ出す必要はない。特に、基板ス テージ PSTの上面 51の液体 LQを回収しない場合には、基材 61と同じ大きさ及び形 状の液体吸収部材 62を用いればょ 、。  In the first and second embodiments described above, the force with which the liquid absorbing member 62 of the liquid recovery member 60 protrudes from the substrate 61 does not necessarily have to protrude. In particular, when the liquid LQ on the upper surface 51 of the substrate stage PST is not recovered, the liquid absorbing member 62 having the same size and shape as the base material 61 should be used.

[0050] <第 3の実施形態 >  [0050] <Third embodiment>

次に、第 3の実施形態について図 6を参照しながら説明する。上述の実施形態にお いて、液体回収部材 60は、基材 61と、その基材 61に固定された液体吸収部材 62と を備えた構成であって、 2つの要素によって構成されているが、図 6に示す液体回収 部材 60,のように、 1つの要素によって構成されて 、てもよ!/、。 Next, a third embodiment will be described with reference to FIG. In the above-described embodiment, the liquid recovery member 60 includes the base member 61 and the liquid absorbing member 62 fixed to the base member 61, and includes two elements. Liquid recovery shown in Figure 6 It is composed of one element, like member 60,! /.

[0051] 図 6において、液体回収部材 60'は、基板 Pとほぼ同じ大きさ及び形状を有する多 孔質部材によって構成されている。多孔質部材としては、例えばセラミックス製の多 孔質部材によって構成されている。このように、液体回収部材 60'は、所定の硬さを 有する多孔質部材によって構成されて ヽてもよ ヽ。 In FIG. 6, the liquid recovery member 60 ′ is composed of a porous member having approximately the same size and shape as the substrate P. As the porous member, for example, a porous member made of ceramics is used. As described above, the liquid recovery member 60 ′ may be formed of a porous member having a predetermined hardness.

なお、上述の第 1、第 2、第 3の実施形態において、液体回収部材 60を用いるメン テナンス作業は、基板ステージ PSTを投影光学系 PLの下に移動した状態で行って もよいし、基板ステージ PSTを投影光学系 PLから離したところで行ってもよい。例え ば、投影光学系 PLの下に基板ステージ PSTが配置された状態で液体回収部材 60 を用いたメンテナンス作業を行う場合には、液浸領域 AR2を形成する液体 LQはす ベて回収される。また、基板ステージ PSTが投影光学系 PLから離れた位置で液体 回収部材 60を用いるメンテナンス作業を行う場合には、液浸領域 AR2を形成する液 体 LQをすベて回収してもよ 、し、基板ステージ PSTとは別の部材を投影光学 PLに 対向させて、その別部材上に液浸領域 AR2を維持してもよ 、。  In the first, second, and third embodiments described above, the maintenance work using the liquid recovery member 60 may be performed in a state where the substrate stage PST is moved under the projection optical system PL. The stage PST may be performed away from the projection optical system PL. For example, when performing maintenance work using the liquid recovery member 60 with the substrate stage PST placed under the projection optical system PL, all the liquid LQ that forms the immersion area AR2 is recovered. . Further, when performing maintenance work using the liquid recovery member 60 at a position where the substrate stage PST is away from the projection optical system PL, all of the liquid LQ forming the liquid immersion area AR2 may be recovered. Alternatively, a member different from the substrate stage PST may be opposed to the projection optical PL, and the immersion area AR2 may be maintained on the separate member.

[0052] <第 4の実施形態 > [0052] <Fourth embodiment>

次に、第 4の実施形態について図 7を参照しながら説明する。本実施形態の特徴的 な部分は、基板ホルダ PHに保持された液体回収部材 60'を使って、ノズル部材 70 に残留した液体 LQを回収する点にある。  Next, a fourth embodiment will be described with reference to FIG. A characteristic part of the present embodiment is that the liquid LQ remaining in the nozzle member 70 is recovered using the liquid recovery member 60 ′ held by the substrate holder PH.

[0053] 上述したように、ノズル部材 70は、液体 LQを供給する液体供給口 12及び液体 LQ を回収する液体回収口 22を有して 、る。液体供給口 12及び液体回収口 22は、ノズ ル部材 70の基板 P (基板ホルダ PH)と対向する下面 70Aに設けられている。また、 基板ホルダ PHに保持された基板 Pは液体 LQを介して露光される。基板 Pを露光す るときには、制御装置 CONTは、ノズル部材 70の液体供給口 12を介した液体供給 動作と、液体回収口 22を介した液体回収動作とを並行して行う。制御装置 CONTは 、基板 Pの露光の終了に伴って、液体供給口 12を介した液体供給動作を停止すると ともに、液体回収口 22を介して投影光学系 PLの像面側の液体 LQをほぼ全て回収 した後に、液体回収口 22を介した液体回収動作を停止する。しカゝしながら、ノズル部 材 70の下面 70Aや液体供給口 12、あるいは液体回収口 13などに僅かながら液体 L Qが残留する可能性がある。また、液体供給口 12と供給管 13とを接続するノズル部 材 70の内部流路 (供給流路)のうちの液体供給口 12近傍、あるいは液体回収口 22 と回収管 23とを接続するノズル部材 70の内部流路(回収流路)のうちの液体回収口 22近傍などにも液体 LQが残留する可能性がある。 As described above, the nozzle member 70 has the liquid supply port 12 for supplying the liquid LQ and the liquid recovery port 22 for recovering the liquid LQ. The liquid supply port 12 and the liquid recovery port 22 are provided on the lower surface 70A of the nozzle member 70 facing the substrate P (substrate holder PH). The substrate P held by the substrate holder PH is exposed through the liquid LQ. When exposing the substrate P, the controller CONT performs the liquid supply operation through the liquid supply port 12 of the nozzle member 70 and the liquid recovery operation through the liquid recovery port 22 in parallel. When the exposure of the substrate P is completed, the control device CONT stops the liquid supply operation via the liquid supply port 12, and substantially supplies the liquid LQ on the image plane side of the projection optical system PL via the liquid recovery port 22. After all the liquid is recovered, the liquid recovery operation through the liquid recovery port 22 is stopped. However, a slight amount of liquid L may enter the lower surface 70A of the nozzle member 70, the liquid supply port 12, or the liquid recovery port 13. Q may remain. Also, the nozzle connecting the liquid supply port 12 and the recovery pipe 23 in the vicinity of the liquid supply port 12 in the internal flow path (supply flow path) of the nozzle member 70 connecting the liquid supply port 12 and the supply pipe 13. The liquid LQ may also remain in the vicinity of the liquid recovery port 22 in the internal flow path (recovery flow path) of the member 70.

[0054] 制御装置 CONTは、ノズル部材 70に残留した液体 LQを回収するために、搬送装 置 150を使って、液体回収部材 60'を基板ホルダ PHに載置する。なお、このとき、露 光後の基板 Pは基板ホルダ PHより既にアンロードされている。  [0054] In order to recover the liquid LQ remaining in the nozzle member 70, the control device CONT places the liquid recovery member 60 'on the substrate holder PH using the transfer device 150. At this time, the exposed substrate P is already unloaded from the substrate holder PH.

[0055] 制御装置 CONTは、基板ホルダ PHに載置された液体回収部材 60'とノズル部材 70との相対的な位置関係を調整し、液体回収部材 60'とノズル部材 70の下面 70A とを接触させる。具体的には、制御装置 CONTは、基板ステージ PSTを駆動すること により、基板ホルダ PHに載置された液体回収部材 60'の上面とノズル部材 70の下 面 70Aとを接触させる。こうすることにより、ノズル部材 70に残留している液体 LQは、 液体回収部材 60'に吸収されることで回収される。  The control device CONT adjusts the relative positional relationship between the liquid recovery member 60 ′ placed on the substrate holder PH and the nozzle member 70, and connects the liquid recovery member 60 ′ and the lower surface 70A of the nozzle member 70. Make contact. Specifically, the control device CONT drives the substrate stage PST to bring the upper surface of the liquid recovery member 60 ′ placed on the substrate holder PH into contact with the lower surface 70A of the nozzle member 70. By doing so, the liquid LQ remaining in the nozzle member 70 is recovered by being absorbed by the liquid recovery member 60 ′.

[0056] なお、液体回収部材 60'とノズル部材 70の下面 70Aとを必ずしも接触させる必要 はなぐ液体回収部材 60'とノズル部材 70の下面 70Aとを 0. 1〜1. 0mmの間隔で 接近させるだけでもよい。  [0056] The liquid recovery member 60 'and the lower surface 70A of the nozzle member 70 are not necessarily brought into contact with each other, and the lower surface 70A of the nozzle member 70 is approached at intervals of 0.1 to 1.0 mm. You can just let it.

[0057] また、上記の説明にお 、ては、基板ステージ PSTを動力して、ノズル部材 70の下 面 70Aと液体回収部材 60'とを相対的に移動させている力 基板ステージ PSTに設 けられた基板 Pを昇降するための機構 (搬送機構)を用いるようにしてもょ 、。ノズル 部材 70を Z方向に可動な場合には、ノズル部材 70を動力して液体回収部材 60'とノ ズル部材 70の下面 70Aとを接近または接触させるようにしてもょ ヽ。  [0057] Further, in the above description, a force that powers the substrate stage PST to relatively move the lower surface 70A of the nozzle member 70 and the liquid recovery member 60 'is provided on the substrate stage PST. You may use a mechanism (transport mechanism) for raising and lowering the substrate P. When the nozzle member 70 is movable in the Z direction, the nozzle member 70 may be powered to bring the liquid recovery member 60 ′ and the lower surface 70A of the nozzle member 70 closer or in contact with each other.

[0058] また、第 3及び第 4実施形態にぉ ヽて、基板ホルダ PHに保持された液体回収部材 60'の近傍であって、基板ホルダ PH及び基板ステージ PSTの少なくとも一方にバキ ユーム孔を設けておき、液体回収部材 60'に吸収された液体を、そのバキューム孔 力ら回収するようにしてもょ 、。  [0058] In addition, according to the third and fourth embodiments, a vacuum hole is provided in the vicinity of the liquid recovery member 60 'held by the substrate holder PH and at least one of the substrate holder PH and the substrate stage PST. It is also possible to recover the liquid absorbed by the liquid recovery member 60 'from its vacuum pore force.

[0059] 以上説明したように、液体 LQを吸収可能な液体回収部材 60'を基板ホルダ PH上 に載置することで、基板ホルダ PHと対向する位置に設けられたノズル部材 70に残留 した液体 LQを回収することができる。これにより、残留した液体 LQに起因するノズル 部材 70の汚染を防止することができる。また、液体回収部材 60'は、ノズル部材 70 の近傍に設けられている第 1光学素子 LSIに残留した液体 LQも回収することができ る。もちろん、液体回収部材 60'を使って基板ホルダ PH上に残留した液体 LQも回 収することができる。 [0059] As described above, by placing the liquid recovery member 60 'capable of absorbing the liquid LQ on the substrate holder PH, the liquid remaining in the nozzle member 70 provided at a position facing the substrate holder PH. LQ can be recovered. As a result, the nozzle caused by the residual liquid LQ Contamination of the member 70 can be prevented. Further, the liquid recovery member 60 ′ can also recover the liquid LQ remaining in the first optical element LSI provided in the vicinity of the nozzle member. Of course, the liquid LQ remaining on the substrate holder PH can also be collected using the liquid recovery member 60 ′.

[0060] なお第 4実施形態にぉ 、ては、第 3の実施形態で説明した多孔質部材カ なる液 体回収部材 60'を用いているが、第 1、第 2の実施形態で説明した液体回収部材 60 を用いることも可能である。その場合、搬送装置 150は、ノズル部材 70の下面 70Aと 液体回収部材 60の液体吸収部材 62とが対向するように、液体回収部材 60を搬送 する。あるいは、基材 61の両面に液体吸収部材 62を固定してもよい。  [0060] In the fourth embodiment, the liquid recovery member 60 ', which is the porous member described in the third embodiment, is used. However, the liquid recovery member 60' described in the first and second embodiments is used. It is also possible to use a liquid recovery member 60. In that case, the transport device 150 transports the liquid recovery member 60 so that the lower surface 70A of the nozzle member 70 and the liquid absorbing member 62 of the liquid recovery member 60 face each other. Alternatively, the liquid absorbing member 62 may be fixed on both surfaces of the substrate 61.

[0061] なお本実施形態のノズル部材 70は液体供給口 12及び液体回収口 22の両方を有 して 、るが、液体供給口 12及び液体回収口 22の 、ずれか一方を有するノズル部材 に残留した液体 LQを回収するときにも、液体回収部材 60' (60)を用いることができ る。また、ノズル部材 70の下面 70Aに液体供給口、液体回収口のいずれもが形成さ れて 、な 、場合であっても、ノズル部材 70の下面 70Aに残留した液体を液体回収 部材 60, (60)を用いて回収(除去)することができる。  Note that the nozzle member 70 of the present embodiment has both the liquid supply port 12 and the liquid recovery port 22, but the liquid supply port 12 and the liquid recovery port 22 are nozzle members having either one of them. The liquid recovery member 60 '(60) can also be used when recovering the remaining liquid LQ. Further, neither the liquid supply port nor the liquid recovery port is formed on the lower surface 70A of the nozzle member 70. Even in this case, the liquid remaining on the lower surface 70A of the nozzle member 70 is removed from the liquid recovery member 60, ( 60) can be used for recovery (removal).

[0062] なお、第 4の実施形態にぉ 、て、ノズル部材 70に液体 LQが残留して 、るか否かを 検出する検出装置を設け、その検出結果に基づいて、ノズル部材 70に液体 LQが残 留していると判断したとき、液体回収部材 60' (60)を使って、ノズル部材 70に残留し た液体 LQを回収するようにしてもょ 、。  [0062] Note that, according to the fourth embodiment, a detection device that detects whether or not the liquid LQ remains in the nozzle member 70 is provided, and based on the detection result, the liquid is applied to the nozzle member 70. When it is determined that the LQ remains, the liquid LQ remaining in the nozzle member 70 may be recovered using the liquid recovery member 60 '(60).

[0063] なお本実施形態においては、制御装置 CONTは、基板ホルダ PHに載置された液 体回収部材 60' (60)とノズル部材 70とを接触 (又は接近)させているが、液体回収 部材 60'を基板ホルダ PHに載置せずに、搬送装置 150に保持された液体回収部材 60'とノズル部材 70とを接触 (又は接近)させるようにしてもよい。この場合、制御装置 CONTは、搬送装置 150の位置を制御して、ノズル部材 70に対して液体回収部材 6 0を相対移動させることができる。  [0063] In the present embodiment, the control device CONT makes the liquid recovery member 60 '(60) placed on the substrate holder PH and the nozzle member 70 contact (or approach), but the liquid recovery member The liquid recovery member 60 ′ held by the transport device 150 and the nozzle member 70 may be brought into contact (or approached) without placing the member 60 ′ on the substrate holder PH. In this case, the control device CONT can move the liquid recovery member 60 relative to the nozzle member 70 by controlling the position of the transport device 150.

[0064] なお、上述した各実施形態にお!、て、液体回収部材 60 (60' )は、基板 Pとほぼ同 じ大きさ及び形状を有して 、るが、基板ホルダ PHに載置可能であって搬送装置 150 で搬送可能であれば、その大きさ及び形状の少なくとも一方は、基板 Pと異なってい てもよい。 [0064] In each of the embodiments described above, the liquid recovery member 60 (60 ') has substantially the same size and shape as the substrate P, but is placed on the substrate holder PH. If it can be transported by the transport device 150, at least one of its size and shape is different from that of the substrate P. May be.

[0065] 上述の各実施形態においては、搬送装置 150が液体回収部材 60 (60' )を搬送し ているが、露光装置 EXのメンテナンス時に、オペレータが液体回収部材 60 (60' )を 基板ホルダ PHに載置してもょ 、。  In each of the above-described embodiments, the transport device 150 transports the liquid recovery member 60 (60 ′). However, during maintenance of the exposure apparatus EX, the operator moves the liquid recovery member 60 (60 ′) to the substrate holder. Put it on the PH.

[0066] なお、液体回収部材 60 (60' )のうち、基板ホルダ PHや基板ステージ PSTの上面 5 1と接触する部分に、塩ィ匕コバルト等の試薬を塗布しておくことにより、液体回収部材 60が液体 LQを回収したか否かを確認することができる。あるいは、紙等の繊維物か らなる液体吸収部材 62に塩ィ匕コバルトをしみ込ませてぉ 、てもよ 、。塩ィ匕コバルトを しみ込ませた紙 (繊維物)は、乾燥状態では水色であり、濡れるとピンク色となるため 、液体回収部材 60が液体 LQを吸収した力否かを視覚的に確認することができる。  [0066] It should be noted that the liquid recovery member 60 (60 ') may be recovered by applying a reagent such as salty cobalt to a portion of the liquid recovery member 60 (60') that contacts the substrate holder PH or the upper surface 51 of the substrate stage PST. It can be confirmed whether the member 60 has collected the liquid LQ. Alternatively, salt or cobalt may be soaked in the liquid absorbing member 62 made of fiber such as paper. Paper (fiber) impregnated with salty 匕 cobalt is light blue in the dry state and pink when wet. Therefore, visually check whether the liquid recovery member 60 has absorbed the liquid LQ. Can do.

[0067] なお、上述の実施形態の搬送装置 150は、基板ホルダ PHに対して基板 Pをロード 及びアンロード可能であるとともに、液体回収部材 60 (60' )をロード及びアンロード 可能である力 基板ホルダ PHに対して基板 Pをロード及びアンロードする搬送装置と 、基板ホルダ PHに対して液体回収部材 60をロード及びアンロードする搬送装置とが 別の搬送装置であってもよい。あるいは、基板ホルダ PHに対して基板 P及び液体回 収部材 60をロード可能な搬送装置と、基板ホルダ PHより基板 P及び液体回収部材 6 0をアンロード可能な搬送装置とが別の搬送装置で構成されて 、てもよ 、。  Note that the transfer device 150 of the above-described embodiment can load and unload the substrate P with respect to the substrate holder PH, and can load and unload the liquid recovery member 60 (60 ′). The transport device that loads and unloads the substrate P with respect to the substrate holder PH and the transport device that loads and unloads the liquid recovery member 60 with respect to the substrate holder PH may be different transport devices. Alternatively, the transport device that can load the substrate P and the liquid collection member 60 on the substrate holder PH and the transport device that can unload the substrate P and the liquid recovery member 60 from the substrate holder PH are different transport devices. Constructed, ok.

[0068] なお、上述の実施形態においては、投影光学系 PLの光学素子 LSIの下面 LSA、 及びノズル部材 70の下面 70Aのそれぞれは平坦面となっており、これら投影光学系 PLの光学素子 LSIの下面 LSAとノズル部材 70の下面 70Aとはほぼ面一となつてい る。また、上述したように、基板ホルダ PHに保持された基板 Pの上面と基板ステージ PSTの上面 51とは面一となつている。したがって、ノズル部材 70の下面 70A及び光 学素子 LSIの下面 LSAと、基板 Pの上面及び基板ステージ PSTの上面 51との間に 液浸領域 AR2を良好に形成することができる。また、上面 51を設けたことにより、基 板 Pの周縁部を液浸露光するときにお 、ても、投影光学系 PLの像面側に液体 LQを 保持して液浸領域 AR2を良好に形成することができる。  [0068] In the above-described embodiment, each of the lower surface LSA of the optical element LSI of the projection optical system PL and the lower surface 70A of the nozzle member 70 is a flat surface, and these optical element LSIs of the projection optical system PL The lower surface LSA of the nozzle member 70 and the lower surface 70A of the nozzle member 70 are substantially flush with each other. Further, as described above, the upper surface of the substrate P held by the substrate holder PH and the upper surface 51 of the substrate stage PST are flush with each other. Therefore, it is possible to satisfactorily form the immersion region AR2 between the lower surface 70A of the nozzle member 70 and the lower surface LSA of the optical element LSI, and the upper surface of the substrate P and the upper surface 51 of the substrate stage PST. Further, by providing the upper surface 51, even when the peripheral edge of the substrate P is subjected to immersion exposure, the liquid LQ is held on the image plane side of the projection optical system PL, and the immersion area AR2 is improved. Can be formed.

[0069] また、光学素子 LS 1のうち液浸領域 AR2の液体 LQに接触する液体接触面(下面 LSAを含む)は、液体 LQに対して親液性であることが好ましい。また、ノズル部材 70 のうち液浸領域 AR2の液体 LQに接触する液体接触面(下面 70Aを含む)も、液体 L Qに対して親液性であることが好ましい。上記光学素子 LSIやノズル部材 70の液体 接触面を親液性にするために、本実施形態においては、例えば MgF、 Al O、 SiO [0069] In addition, the liquid contact surface (including the lower surface LSA) that contacts the liquid LQ in the liquid immersion area AR2 in the optical element LS 1 is preferably lyophilic with respect to the liquid LQ. The nozzle member 70 Of these, the liquid contact surface (including the lower surface 70A) that contacts the liquid LQ in the immersion area AR2 is also preferably lyophilic with respect to the liquid LQ. In order to make the liquid contact surface of the optical element LSI or nozzle member 70 lyophilic, in this embodiment, for example, MgF, Al 2 O, SiO 2

2 2 3 2 2 3

2等の親液性材料を前記液体接触面に被覆する親液化処理が施されて ヽる。一方、 基板ステージ PSTの上面 51は、液体 LQに対して撥液性であることが好ましい。基板 ステージ PSTの上面 51を撥液性にするために、本実施形態においては、例えばフッ 素系榭脂材料あるいはアクリル系榭脂材料等の撥液性材料を前記液体接触面に被 覆する撥液ィ匕処理が施されている。ここで、光学素子 LSI、ノズル部材 70、基板ステ ージ PST等に設ける材料としては、液体 LQに対して非溶解性の材料が用いられる。 また、基板 Pのうち、基材 (半導体ウェハ等)上に被覆されている感光材としては、液 体 LQに対して撥液性を有する材料が使用されているため、基板 Pの上面も、液体 L Qに対して撥液性を有して 、る。基板 Pの上面や基板ステージ PSTの上面 51を撥液 性にすることで、液浸領域 AR2を良好に維持できるとともに、基板 Pの上面や基板ス テージ PSTの上面 51に液体 LQが残留する不都合を防止できる。 The liquid contact surface is coated with a lyophilic material such as 2 on the liquid contact surface. On the other hand, the upper surface 51 of the substrate stage PST is preferably liquid repellent with respect to the liquid LQ. In order to make the upper surface 51 of the substrate stage PST liquid-repellent, in the present embodiment, for example, a liquid-repellent material such as a fluorine-based resin material or an acrylic-based resin material is coated on the liquid contact surface. Liquid smoke treatment is applied. Here, as a material provided in the optical element LSI, the nozzle member 70, the substrate stage PST, etc., a material insoluble in the liquid LQ is used. In addition, as the photosensitive material coated on the base material (semiconductor wafer or the like) of the substrate P, a material having liquid repellency with respect to the liquid LQ is used. Liquid LQ has liquid repellency. By making the upper surface 51 of the substrate P and the upper surface 51 of the substrate stage PST liquid repellent, the liquid immersion area AR2 can be maintained well, and the liquid LQ remains on the upper surface 51 of the substrate P or the substrate stage PST. Can be prevented.

[0070] なお、基板ステージ PSTの凹部 50に配置されて ヽる基板ホルダ PHは、基板ステ ージ PSTと一体的に形成されていてもよいし、基板ステージ PSTとは別々に形成し て、基板ステージ PSTに着脱可能に配置してもよい。また、基板ステージ PSTの上 面(平坦部) 51は、基板ステージ PSTと一体的に形成されている力 基板ステージ P STの上面を着脱可能な別部材で形成することもできる。  [0070] The substrate holder PH disposed in the recess 50 of the substrate stage PST may be formed integrally with the substrate stage PST, or formed separately from the substrate stage PST. The substrate stage PST may be detachably disposed. Further, the upper surface (flat portion) 51 of the substrate stage PST can be formed of a separate member that can be attached to and detached from the upper surface of the force substrate stage PST formed integrally with the substrate stage PST.

また、ノズル部材 70などの液浸機構 1の構造は、上述のものに限られず、例えば、 欧州特許公開第 1420298号公報、国際公開第 2004Z055803号公報、国際公開 第 2004Z057589号公報、国際公開第 2004/057590号公報、国際公開第 200 5Z029559号公報に記載されて 、るものも用いることができる。  Further, the structure of the liquid immersion mechanism 1 such as the nozzle member 70 is not limited to the one described above. For example, European Patent Publication No. 1420298, International Publication No. 2004Z055803, International Publication No. 2004Z057589, International Publication No. 2004 / 057590 and International Publication No. 2005Z029559 can also be used.

[0071] 上述したように、本実施形態における液体 LQは純水である。純水は、半導体製造 工場等で容易に大量に入手できるとともに、基板 P上の感光材ゃ光学素子 (レンズ) 等に対する悪影響がない利点がある。また、純水は環境に対する悪影響がないととも に、不純物の含有量が極めて低いため、基板 Pの上面、及び投影光学系 PLの先端 面に設けられている光学素子の表面を洗浄する作用も期待できる。なお工場等から 供給される純水の純度が低 ヽ場合には、露光装置が超純水製造器を持つようにして ちょい。 [0071] As described above, the liquid LQ in the present embodiment is pure water. Pure water can be easily obtained in large quantities at semiconductor manufacturing factories and the like, and has the advantage of not adversely affecting the photosensitive material on the substrate P and optical elements (lenses). In addition, pure water has no adverse effects on the environment and the content of impurities is extremely low, so that it also cleans the upper surface of the substrate P and the surface of the optical element provided on the front end surface of the projection optical system PL. I can expect. From factories If the purity of the supplied pure water is low, make sure that the exposure equipment has an ultrapure water production device.

[0072] そして、波長が 193nm程度の露光光 ELに対する純水(水)の屈折率 nはほぼ 1. 4 4と言われており、露光光 ELの光源として ArFエキシマレーザ光(波長 193nm)を用 いた場合、基板 P上では lZn、すなわち約 134nmに短波長化されて高い解像度が 得られる。更に、焦点深度は空気中に比べて約 n倍、すなわち約 1. 44倍に拡大され るため、空気中で使用する場合と同程度の焦点深度が確保できればよい場合には、 投影光学系 PLの開口数をより増カロさせることができ、この点でも解像度が向上する。  [0072] The refractive index n of pure water (water) with respect to the exposure light EL having a wavelength of about 193 nm is said to be approximately 1. 44, and ArF excimer laser light (wavelength 193 nm) is used as the light source of the exposure light EL. When used, on the substrate P, lZn, that is, the wavelength is shortened to about 134 nm to obtain a high resolution. In addition, since the depth of focus is magnified approximately n times, that is, approximately 1.44 times that in the air, the projection optical system PL can be used if it is sufficient to ensure the same depth of focus as in the air. The numerical aperture can be increased further, and the resolution is improved in this respect as well.

[0073] 本実施形態では、投影光学系 PLの先端に光学素子 (レンズ) LSIが取り付けられ ており、このレンズにより投影光学系 PLの光学特性、例えば収差 (球面収差、コマ収 差等)の調整を行うことができる。なお、投影光学系 PLの先端に取り付ける光学素子 としては、投影光学系 PLの光学特性の調整に用いる光学プレートであってもよい。あ るいは露光光 ELを透過可能な平行平面板であってもよ 、。  In the present embodiment, an optical element (lens) LSI is attached to the tip of the projection optical system PL, and the optical characteristics of the projection optical system PL, such as aberrations (spherical aberration, coma, etc.) are fixed by this lens. Adjustments can be made. Note that the optical element attached to the tip of the projection optical system PL may be an optical plate used for adjusting the optical characteristics of the projection optical system PL. Or it may be a plane parallel plate that can transmit the exposure light EL.

[0074] なお、液体 LQの流れによって生じる投影光学系 PLの先端の光学素子と基板 Pと の間の圧力が大きい場合には、その光学素子を交換可能とするのではなぐその圧 力によって光学素子が動かな 、ように堅固に固定してもよ 、。  [0074] When the pressure between the optical element at the tip of the projection optical system PL and the substrate P generated by the flow of the liquid LQ is large, the optical element cannot be replaced, and the optical force is not changed. It can be fixed firmly so that the element does not move.

[0075] なお、本実施形態では、投影光学系 PLと基板 Pの上面との間は液体 LQで満たさ れて 、る構成であるが、例えば基板 Pの上面に平行平面板力 なるカバーガラスを取 り付けた状態で液体 LQを満たす構成であってもよい。  In the present embodiment, the space between the projection optical system PL and the upper surface of the substrate P is filled with the liquid LQ. For example, a cover glass having parallel plane plate force is applied to the upper surface of the substrate P. It may be configured to fill the liquid LQ when installed.

また上述の実施形態においては、投影光学系 PLの光学素子 LSIの光射出側の 光路空間を液体 LQで満たす露光装置について説明しているが、他の光路空間を液 体 (水)で満たすようにしてもよい。例えば、国際公開第 2004Z019128号に開示さ れているように、第 1光学素子 LSIの光入射側の光路空間も液体 (純水)で満たすよ うにしてもよい。  In the above-described embodiment, the exposure apparatus that fills the optical path space on the light exit side of the optical element LSI of the projection optical system PL with the liquid LQ is described. However, the other optical path space is filled with the liquid (water). It may be. For example, as disclosed in International Publication No. 2004Z019128, the optical path space on the light incident side of the first optical element LSI may be filled with liquid (pure water).

[0076] なお、本実施形態の液体 LQは水である力 水以外の液体であってもよ 、、例えば 、露光光 ELの光源が Fレーザである場合、この Fレーザ光は水を透過しないので、  Note that the liquid LQ of the present embodiment may be a liquid other than water, which is water. For example, when the light source of the exposure light EL is an F laser, the F laser light does not transmit water. So

2 2  twenty two

液体 LQとしては Fレーザ光を透過可能な例えば、過フッ化ポリエーテル (PFPE)や  As liquid LQ, for example, perfluorinated polyether (PFPE) and F laser light can be transmitted.

2  2

フッ素系オイル等のフッ素系流体であってもよい。この場合、液体 LQと接触する部分 には、例えばフッ素を含む極性の小さ!ヽ分子構造の物質で薄膜を形成することで親 液化処理する。また、液体 LQとしては、その他にも、露光光 ELに対する透過性があ つてできるだけ屈折率が高く、投影光学系 PLや基板 P (基材)の上面に塗布されて 、 る感光材に対して安定なもの(例えばセダー油)を用いることも可能である。この場合 も表面処理は用いる液体 LQに応じて行われる。 It may be a fluorine-based fluid such as fluorine-based oil. In this case, the part in contact with the liquid LQ For example, small polarity including fluorine! The film is made lyophilic by forming a thin film with a molecular structure. In addition, the liquid LQ has a high refractive index as much as possible with respect to the exposure light EL, and is applied to the photosensitive material coated on the upper surface of the projection optical system PL or the substrate P (base material). It is also possible to use a stable material (for example, cedar oil). In this case, the surface treatment is performed according to the liquid LQ used.

[0077] なお、上記各実施形態の基板 Pとしては、半導体デバイス製造用の半導体ウェハ のみならず、ディスプレイデバイス用のガラス基板や、薄膜磁気ヘッド用のセラミック ウェハ、あるいは露光装置で用いられるマスクまたはレチクルの原版 (合成石英、シリ コンウェハ)等が適用される。 [0077] The substrate P in each of the above embodiments is not limited to a semiconductor wafer for manufacturing a semiconductor device, but a glass substrate for a display device, a ceramic wafer for a thin film magnetic head, a mask used in an exposure apparatus, or Reticle masters (synthetic quartz, silicon wafers) are applied.

[0078] 露光装置 EXとしては、マスク Mと基板 Pとを同期移動してマスク Mのパターンを走 查露光するステップ ·アンド'スキャン方式の走査型露光装置 (スキャニングステツパ) の他に、マスク Mと基板 Pとを静止した状態でマスク Mのパターンを一括露光し、基 板 Pを順次ステップ移動させるステップ ·アンド ·リピート方式の投影露光装置 (ステツ ノ )にも適用することができる。  [0078] As the exposure apparatus EX, in addition to a step-and-scan type scanning exposure apparatus (scanning stepper) that performs mask exposure by moving the mask M and the substrate P in synchronization with each other, a mask is used. The present invention can also be applied to a step-and-repeat projection exposure apparatus (steno) in which the pattern of the mask M is collectively exposed while M and the substrate P are stationary, and the substrate P is sequentially moved stepwise.

[0079] また、露光装置 EXとしては、第 1パターンと基板 Pとをほぼ静止した状態で第 1バタ ーンの縮小像を投影光学系 (例えば 1Z8縮小倍率で反射素子を含まな 、屈折型投 影光学系)を用 、て基板 P上に一括露光する方式の露光装置にも適用できる。この 場合、更にその後に、第 2パターンと基板 Pとをほぼ静止した状態で第 2パターンの 縮小像をその投影光学系を用いて、第 1パターンと部分的に重ねて基板 P上に一括 露光するスティツチ方式の一括露光装置にも適用できる。また、ステイッチ方式の露 光装置としては、基板 P上で少なくとも 2つのパターンを部分的に重ねて転写し、基 板 Pを順次移動させるステップ 'アンド'ステイッチ方式の露光装置にも適用できる。ま た、上記実施形態では投影光学系 PLを備えた露光装置を例に挙げて説明してきた 力 投影光学系 PLを用いない露光装置及び露光方法に本発明を適用することがで きる。  [0079] Further, as the exposure apparatus EX, a reduced image of the first pattern is projected with the first pattern and the substrate P substantially stationary, for example, a refraction-type optical system (for example, including a reflective element at a 1Z8 reduction magnification). It can also be applied to an exposure apparatus that uses a projection optical system) to perform batch exposure on the substrate P. In this case, after that, with the second pattern and the substrate P almost stationary, a reduced image of the second pattern is collectively exposed on the substrate P by partially overlapping the first pattern using the projection optical system. It can also be applied to a stitch type batch exposure apparatus. In addition, the stitch type exposure apparatus can also be applied to a step 'and' stitch type exposure apparatus in which at least two patterns are partially overlapped and transferred on the substrate P, and the substrate P is sequentially moved. Further, in the above embodiment, the present invention can be applied to an exposure apparatus and an exposure method that do not use the force projection optical system PL, which has been described by taking an exposure apparatus including the projection optical system PL as an example.

[0080] また、本発明は、特開平 10— 163099号公報、特開平 10— 214783号公報、特表 2000— 505958号公報などに開示されているツインステージ型の露光装置にも適 用できる。 [0081] 更に、特開平 11— 135400号公報に開示されているように、基板を保持する基板 ステージと基準マークが形成された基準部材ゃ各種の光電センサを搭載した計測ス テージとを備えた露光装置にも本発明を適用することができる。 The present invention can also be applied to a twin stage type exposure apparatus disclosed in Japanese Patent Laid-Open Nos. 10-163099, 10-214783, 2000-505958, and the like. [0081] Further, as disclosed in Japanese Patent Laid-Open No. 11-135400, a substrate stage for holding a substrate, a reference member on which a reference mark is formed, and a measurement stage on which various photoelectric sensors are mounted. The present invention can also be applied to an exposure apparatus.

[0082] また、上述の実施形態においては、投影光学系 PLと基板 Pとの間に局所的に液体 を満たす露光装置を採用しているが、本発明は、特開平 6— 124873号公報ゃ特開 平 10— 303114号公報、米国特許第 5, 825, 043号などに開示されているような、 基板表面全体を液浸した状態で基板の露光を行う液浸露光装置にも適用可能であ る。  In the above-described embodiment, an exposure apparatus that locally fills the liquid between the projection optical system PL and the substrate P is employed. However, the present invention is disclosed in JP-A-6-124873. The present invention can also be applied to an immersion exposure apparatus that exposes a substrate in a state where the entire substrate surface is immersed, as disclosed in JP-A-10-303114 and US Pat. No. 5,825,043. is there.

[0083] 露光装置 EXの種類としては、基板 Pに半導体素子パターンを露光する半導体素 子製造用の露光装置に限られず、液晶表示素子製造用又はディスプレイ製造用の 露光装置や、薄膜磁気ヘッド、撮像素子 (CCD)あるいはレチクル又はマスクなどを 製造するための露光装置などにも広く適用できる。  [0083] The type of exposure apparatus EX is not limited to an exposure apparatus for manufacturing a semiconductor element that exposes a semiconductor element pattern onto a substrate P, but an exposure apparatus for manufacturing a liquid crystal display element or a display, a thin film magnetic head, It can be widely applied to an exposure device for manufacturing an imaging device (CCD) or a reticle or mask.

[0084] 基板ステージ PSTやマスクステージ MSTにリニアモータ(米国特許 5, 623, 853 または米国特許 5, 528, 118参照)を用いる場合は、エアベアリングを用いたエア浮 上型およびローレンツ力またはリアクタンス力を用いた磁気浮上型のどちらを用いて もよい。また、各ステージ PST、 MSTは、ガイドに沿って移動するタイプでもよぐガイ ドを設けな 、ガイドレスタイプであってもよ 、。  [0084] When a linear motor (see US Pat. No. 5,623,853 or US Pat. No. 5,528,118) is used for the substrate stage PST and mask stage MST, the air floating type using air bearings and the Lorentz force or reactance are used. Either a magnetic levitation type using force may be used. Also, each stage PST, MST may be a type that moves along a guide or may be a guideless type without a guide.

[0085] 各ステージ PST、 MSTの駆動機構としては、二次元に磁石を配置した磁石ュ-ッ トと、二次元にコイルを配置した電機子ユニットとを対向させ電磁力により各ステージ PST、 MSTを駆動する平面モータを用いてもよい。この場合、磁石ユニットと電機子 ユニットとのいずれか一方をステージ PST、 MSTに接続し、磁石ユニットと電機子ュ ニットとの他方をステージ PST、 MSTの移動面側に設ければよ!、。  [0085] The drive mechanism of each stage PST, MST is such that a magnet mute with two-dimensionally arranged magnets is opposed to an armature unit with two-dimensionally arranged coils, and each stage PST, MST is driven by electromagnetic force. You may use the plane motor which drives. In this case, either one of the magnet unit or armature unit is connected to the stage PST or MST, and the other of the magnet unit or armature unit is provided on the moving surface side of the stage PST or MST!

[0086] 基板ステージ PSTの移動により発生する反力は、投影光学系 PLに伝わらないよう に、特開平 8— 166475号公報(米国特許 5, 528, 118)に記載されているように、フ レーム部材を用いて機械的に床(大地)に逃がしてもよ 、。  As described in Japanese Patent Laid-Open No. 8-166475 (US Pat. No. 5,528,118), the reaction force generated by the movement of the substrate stage PST is not transmitted to the projection optical system PL. You can mechanically escape to the floor (ground) using the lam member.

[0087] マスクステージ MSTの移動により発生する反力は、投影光学系 PLに伝わらないよ うに、特開平 8— 330224号公報 (米国特許第 5, 874, 820)に記載されているように 、フレーム部材を用いて機械的に床(大地)に逃がしてもよい。 [0088] 以上のように、本願実施形態の露光装置 EXは、本願特許請求の範囲に挙げられ た各構成要素を含む各種サブシステムを、所定の機械的精度、電気的精度、光学的 精度を保つように、組み立てることで製造される。これら各種精度を確保するために、 この組み立ての前後には、各種光学系については光学的精度を達成するための調 整、各種機械系については機械的精度を達成するための調整、各種電気系につい ては電気的精度を達成するための調整が行われる。各種サブシステム力 露光装置 への組み立て工程は、各種サブシステム相互の、機械的接続、電気回路の配線接 続、気圧回路の配管接続等が含まれる。この各種サブシステム力 露光装置への組 み立て工程の前に、各サブシステム個々の組み立て工程があることはいうまでもない 。各種サブシステムの露光装置への組み立て工程が終了したら、総合調整が行われ 、露光装置全体としての各種精度が確保される。なお、露光装置の製造は温度およ びクリーン度等が管理されたクリーンルームで行うことが望ましい。 [0087] As described in JP-A-8-330224 (US Pat. No. 5,874,820), the reaction force generated by the movement of the mask stage MST is not transmitted to the projection optical system PL. The frame member may be used to mechanically escape to the floor (ground). [0088] As described above, the exposure apparatus EX according to the embodiment of the present invention provides various subsystems including the respective constituent elements recited in the claims of the present application with predetermined mechanical accuracy, electrical accuracy, and optical accuracy. Manufactured by assembling to keep. In order to ensure these various accuracies, before and after this assembly, various optical systems are adjusted to achieve optical accuracy, various mechanical systems are adjusted to achieve mechanical accuracy, various electrical systems Adjustments are made to achieve electrical accuracy. Various subsystem powers The assembly process to the exposure equipment includes mechanical connections, electrical circuit wiring connections, and pneumatic circuit piping connections between the various subsystems. Needless to say, there is an assembly process for each subsystem before the assembly process to the exposure apparatus. When the assembly process of the various subsystems to the exposure apparatus is completed, comprehensive adjustment is performed to ensure various accuracies as the entire exposure apparatus. It is desirable to manufacture the exposure apparatus in a clean room where the temperature and cleanliness are controlled.

[0089] 半導体デバイス等のマイクロデバイスは、図 8に示すように、マイクロデバイスの機 能 ·性能設計を行うステップ 201、この設計ステップに基づいたマスク(レチクル)を製 作するステップ 202、デバイスの基材である基板を製造するステップ 203、前述した 実施形態の露光装置 EXによりマスクのパターンを基板に露光する基板処理ステップ 204、デバイス組み立てステップ(ダイシング工程、ボンディング工程、パッケージェ 程を含む) 205、検査ステップ 206等を経て製造される。  [0089] As shown in FIG. 8, a microdevice such as a semiconductor device includes a step 201 for designing the function and performance of the microdevice, a step 202 for producing a mask (reticle) based on this design step, Step 203 for manufacturing a substrate as a base material, substrate processing step 204 for exposing a mask pattern onto the substrate by the exposure apparatus EX of the above-described embodiment, device assembly step (including dicing process, bonding process, and packaging process) 205 It is manufactured through inspection step 206 and the like.

Claims

請求の範囲 The scope of the claims [1] 基板ホルダに保持された基板を液体を介して露光する露光装置のメンテナンス方 法において、  [1] In an exposure apparatus maintenance method for exposing a substrate held by a substrate holder through a liquid, 液体を吸収可能な所定部材を前記基板ホルダ上に載置することを特徴とする露光 装置のメンテナンス方法。  An exposure apparatus maintenance method, wherein a predetermined member capable of absorbing liquid is placed on the substrate holder. [2] 前記所定部材を使って前記基板ホルダ上に残留した液体を回収する請求項 1記載 のメンテナンス方法。  2. The maintenance method according to claim 1, wherein the liquid remaining on the substrate holder is recovered using the predetermined member. [3] 前記所定部材は前記基板とほぼ同じ大きさ及び形状を有する請求項 1又は 2記載 のメンテナンス方法。  3. The maintenance method according to claim 1, wherein the predetermined member has substantially the same size and shape as the substrate. [4] 前記所定部材を搬送装置を使って前記基板ホルダに搬送する請求項 1〜3の 、ず れか一項記載のメンテナンス方法。  [4] The maintenance method according to any one of claims 1 to 3, wherein the predetermined member is transported to the substrate holder using a transport device. [5] 前記所定部材は、基材とその基材の一方の面に設けられた液体吸収部材とを有し 前記液体吸収部材と前記基板ホルダとを接触させる請求項 1〜4のいずれか一項 記載のメンテナンス方法。 [5] The predetermined member includes a base material and a liquid absorbing member provided on one surface of the base material, and the liquid absorbing member and the substrate holder are brought into contact with each other. The maintenance method described in Item. [6] 前記液体吸収部材は前記基材のエッジ部よりも外側にはみ出して 、る請求項 5記 載のメンテナンス方法。 6. The maintenance method according to claim 5, wherein the liquid absorbing member protrudes outside the edge portion of the base material. [7] 前記基板ホルダを移動可能なステージを有し、 [7] having a stage capable of moving the substrate holder; 前記ステージは前記基板ホルダの周囲に設けられた上面を有し、  The stage has an upper surface provided around the substrate holder, 前記所定部材を使って前記上面の液体も回収する請求項 1〜6のいずれか一項記 載のメンテナンス方法。  The maintenance method according to any one of claims 1 to 6, wherein the liquid on the upper surface is also collected using the predetermined member. [8] 前記基板ホルダと対向する位置に設けられた液体供給口及び液体回収口の少なく とも一方を有するノズル部材を有し、  [8] having a nozzle member having at least one of a liquid supply port and a liquid recovery port provided at a position facing the substrate holder; 前記所定部材を使って前記ノズル部材に残留した液体を回収する請求項 1〜7の Vヽずれか一項記載のメンテナンス方法。  The maintenance method according to claim 1, wherein the liquid remaining on the nozzle member is recovered using the predetermined member. [9] 基板ホルダに保持された基板を液体を介して露光する露光装置にお!ヽて、 [9] For an exposure apparatus that exposes the substrate held by the substrate holder through liquid! In a hurry 液体を吸収可能な所定部材を前記基板ホルダに搬送する搬送装置を備えたことを 特徴とする露光装置。 An exposure apparatus comprising: a transport device that transports a predetermined member capable of absorbing liquid to the substrate holder. [10] 前記搬送装置は、前記基板ホルダ上に残留した液体を回収するために、前記所定 部材を搬送する請求項 9記載の露光装置。 10. The exposure apparatus according to claim 9, wherein the transport device transports the predetermined member in order to collect the liquid remaining on the substrate holder. [11] 前記所定部材は前記基板とほぼ同じ大きさ及び形状を有する請求項 9又は 10記 載の露光装置。 11. The exposure apparatus according to claim 9, wherein the predetermined member has substantially the same size and shape as the substrate. [12] 前記所定部材は、基材とその基材の一方の面に設けられた液体吸収部材とを有す る請求項 9〜: L 1の 、ずれか一項記載の露光装置。  12. The exposure apparatus according to claim 9, wherein the predetermined member includes a base material and a liquid absorbing member provided on one surface of the base material. [13] 前記液体吸収部材は前記基材のエッジ部よりも外側にはみ出している請求項 12記 載の露光装置。 13. The exposure apparatus according to claim 12, wherein the liquid absorbing member protrudes outward from the edge portion of the base material. [14] 前記液体吸収部材は繊維物を含む請求項 12又は 13記載の露光装置。  14. The exposure apparatus according to claim 12, wherein the liquid absorbing member includes a fiber material. [15] 前記所定部材は多孔質部材を含む請求項 9〜14のいずれか一項記載の露光装 置。  [15] The exposure apparatus according to any one of [9] to [14], wherein the predetermined member includes a porous member. [16] 前記基板ホルダ上に液体が有るか否かを検出する検出装置と、  [16] a detection device for detecting whether or not there is liquid on the substrate holder; 前記検出装置の検出結果に基づいて、前記搬送装置を制御する制御装置とを備 えた請求項 9〜 15の 、ずれか一項記載の露光装置。  The exposure apparatus according to claim 9, further comprising a control device that controls the transport device based on a detection result of the detection device. [17] 前記基板ホルダに搬送された前記所定部材を使って、前記基板ホルダと対向する 位置に設けられた液体供給口及び液体回収口の少なくとも一方を有するノズル部材 に残留した液体を回収する請求項 9〜 16のいずれか一項記載の露光装置。  [17] The liquid remaining in the nozzle member having at least one of a liquid supply port and a liquid recovery port provided at a position facing the substrate holder is recovered using the predetermined member conveyed to the substrate holder. Item 17. The exposure apparatus according to any one of Items 9 to 16. [18] 請求項 9〜請求項 17のいずれか一項記載の露光装置を用いるデバイス製造方法  [18] A device manufacturing method using the exposure apparatus according to any one of claims 9 to 17. [19] 液体を介して露光される基板を保持する基板ホルダ上に載置されることにより、前 記基板ホルダ上に残留した液体を吸収することを特徴とする液浸露光装置のメンテ ナンス用の液体回収部材。 [19] For maintenance of an immersion exposure apparatus, wherein the liquid remaining on the substrate holder is absorbed by being placed on a substrate holder that holds the substrate exposed through the liquid. Liquid recovery member. [20] 前記基板とほぼ同じ大きさ及び形状を有する請求項 19記載の液体回収部材。 20. The liquid recovery member according to claim 19, wherein the liquid recovery member has substantially the same size and shape as the substrate. [21] 基材とその基材の一方の面に設けられた液体吸収部材とを有し、 [21] A substrate and a liquid absorbing member provided on one surface of the substrate, 前記液体吸収部材は前記基材のエッジ部よりも外側にはみ出している請求項 19又 は 20記載の液体回収部材。  21. The liquid recovery member according to claim 19 or 20, wherein the liquid absorbing member protrudes outside an edge portion of the base material. [22] 前記基板上に液体を供給する供給口及び液体を回収する回収口の少なくとも一方 を有するノズル部材に接触されることにより、前記ノズル部材に残留した液体を吸収 する請求項 19〜21のいずれか一項記載の液体回収部材。 [22] The liquid remaining on the nozzle member is absorbed by being contacted with a nozzle member having at least one of a supply port for supplying a liquid onto the substrate and a recovery port for recovering the liquid. The liquid recovery member according to any one of claims 19 to 21.
PCT/JP2005/018789 2004-10-12 2005-10-12 Exposure apparatus maintenance method, exposure apparatus, device manufacturing method and liquid recovering member for immersion exposure apparatus maintenance Ceased WO2006041091A1 (en)

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