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WO2005039883A1 - Procede et dispositif pour l'impression numerique a jet d'encre - Google Patents

Procede et dispositif pour l'impression numerique a jet d'encre Download PDF

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Publication number
WO2005039883A1
WO2005039883A1 PCT/IL2004/000968 IL2004000968W WO2005039883A1 WO 2005039883 A1 WO2005039883 A1 WO 2005039883A1 IL 2004000968 W IL2004000968 W IL 2004000968W WO 2005039883 A1 WO2005039883 A1 WO 2005039883A1
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WO
WIPO (PCT)
Prior art keywords
radiation
substrate
curing
ink
application
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IL2004/000968
Other languages
English (en)
Inventor
Gregory Rodin
Kobi Markovich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ellomay Capital Ltd
Original Assignee
Nur Macroprinters Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nur Macroprinters Ltd filed Critical Nur Macroprinters Ltd
Priority to US10/576,974 priority Critical patent/US7837319B2/en
Publication of WO2005039883A1 publication Critical patent/WO2005039883A1/fr
Anticipated expiration legal-status Critical
Priority to US12/915,461 priority patent/US8287118B2/en
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0072After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using mechanical wave energy, e.g. ultrasonics; using magnetic or electric fields, e.g. electric discharge, plasma
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00212Controlling the irradiation means, e.g. image-based controlling of the irradiation zone or control of the duration or intensity of the irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00214Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0081After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24851Intermediate layer is discontinuous or differential
    • Y10T428/24868Translucent outer layer

Definitions

  • This invention relates to digital ink jet printing apparatus and processes, and specifically to digital ink jet printing techniques employing radiation-curable inks such as UV-curable inks.
  • Inkjet technology typically utilizes radiation-curable inks, namely, ultraviolet (UV) sensitive inks.
  • Printing apparatuses thus include, inter alia, a printing head assembly and a curing assembly (radiation source).
  • the motion of the curing radiation source is synchronized with the motion of the printing head so as to sequentially apply curing to the previously sequentially printed locations.
  • the curing radiation source may be accommodated at a certain distance from a printing head and move together with the printing head with respect to a recording medium (substrate) along a printing line (across the substrate).
  • a curing radiation source may be stationary mounted and equipped with optics (mirrors) movable together with a printing head.
  • U.S. Patent No. 6,454,405 discloses an ink-jet applicator using UV-curable ink.
  • the applicator includes a print head, a guide operably secured to the print head housing to guide it across a medium being imprinted, a UV light source at one end of the guide and a mirror carried by the print head housing and oriented to reflect the UV beam onto the UV curable coating deposited by the print head.
  • the radiation source moves independently of the printhead to provide the desired electromagnetic curing energy to the printed ink.
  • multi-stage UV curing is used: U.S. Patent No. 3,943,046 describes a UV curing process and apparatus for polymerizing oxygen-inhibited UV photopolymerizable resin-forming material, such as a film.
  • U.S. Patent No. 4,048,036 describes a method of producing oxygen inhibitable UV curable coatings.
  • a desired flatting is obtained when films of oxygen inhibitable UV curable coating compositions containing flatting pigment are exposed to UV light, first in an oxygen containing atmosphere and then in a substantially oxygen free atmosphere.
  • U.S. Patent No. 4,165,265 discloses a multi-stage irradiation method of curing a photocurable coating composition.
  • actinic radiation is used in the presence of air.
  • the initial step involves irradiation with actinic radiation having wavelengths 185-500 millimicrons with dominant wavelength or wavelengths between 380-420 millimicrons
  • the subsequent step involves irradiation with another actinic radiation of wavelengths within the same range as those of the radiation used for the initial step, but having dominant wavelength or wavelengths within a range shorter than those of the radiation used therefore.
  • the initial irradiation is effected so as to cure the lower part of the coating layer with the surface portion thereof left uncured, and the subsequent irradiation leads to the full cure of the surface portion thereof.
  • U.S. Patent No. 4,313,969 discloses a method and apparatus for providing low gloss and controlled gloss radiation cured coatings.
  • a radiation curable coating of a composition including inert particulates is first irradiated with curing radiation of wavelength to which the coating is responsive but having no distribution beneath 300nm, and is subsequently irradiated with curing radiation of wavelength to which the coating is responsive including radiation at wavelength beneath 300nm.
  • Gloss control is achieved by adjusting the spectral distribution, the intensity or the dose of the initial radiation, or by adjusting the time interval between the initial and the subsequent radiation steps.
  • U.S. Patent No. 4,411,931 discloses a three-stage UV curing process for providing accurately controlled surface texture, particularly are useful as floor and wall coverings.
  • a UV-curable substrate is initially exposed to long wave length light of low intensity, thereby causing the bottom portion of the substrate to gel while leaving the top surface essentially unaffected.
  • the first stage irradiation is followed by irradiation with shorter-wave length UV light under an inert atmosphere, thereby causing the surface of the substrate to gel.
  • the final stage of the curing process involves conventional exposure to strong UV light whereby the entire structure is cured to give a product having finely controlled surface texture.
  • U.S. Patent No. 5,585,415 discloses pigmented compositions and methods for producing radiation curable coatings of very low gloss.
  • This technique utilizes inclusion of a combination of photoinitiators having an acylphosphine oxide photoinitiator and a second photoinitiator such as an acetophenone derivative.
  • the coating is first exposed to ionizing radiation (e.g., electron beam) in air, and then exposed to actinic radiation (ultraviolet light) in an essentially inert atmosphere.
  • ionizing radiation e.g., electron beam
  • actinic radiation ultraviolet light
  • the surface covering product is prepared and then the coating is partially cured by exposure to low peak irradiance UV light in either ambient or inert air, followed by fully curing the coating with high peak irradiance UV light in inert atmosphere to form a low gloss abrasion resistant wearlayer surface.
  • the single-step exposure of the composition to high peak irradiance UV light in ambient atmosphere is used.
  • the main aspects of the present invention are associated with providing bidirectional printing and preferably also double-stage curing of the printed ink.
  • the present invention provides for on-line gloss control of inkjet printed images, improved adhesion, better drop shaping and better shrinkage properties.
  • the typically used single-stage curing consist of irradiating printed ink with high intensity UV radiation and the resulting images nonnally have a matte finish.
  • the present invention utilizes a double-stage curing: At the first-stage curing, energy with relatively low intensity and long wavelength irradiates the ink droplet that has been applied to the substrate, and at the second, delayed curing stage, UV radiation of relatively higher energy and shorter wavelength irradiates the same droplet after a certain time period from the first-stage curing.
  • the intensity of UV radiation at first-stage curing is 15% or less than that of the second-stage curing.
  • a method for use in a digital ink-jet printer comprising: (i) continuously applying a radiation-curable ink to successive locations on a substrate along a print line extending across the substrate; (ii) concurrently with the continuous application of the radiation-curable ink along the print line, continuously applying first curing radiation of a predetennined first intensity to the applied ink on the successive locations on the substrate along said print line, with a certain time delay, constant for all the locations on the substrate, between the applications of ink and the first curing radiation; (iii) applying second curing radiation of a predetermined second intensity to the locations on the substrate a certain time period, constant for all the locations on the substrate, after the application of the first curing radiation to said locations.
  • the configuration is preferably such that after one or more print lines on the substrate are printed and first-cured, the second curing radiation is continuously applied to successive locations along these print lines, while next print line(s) undergoes the process of printing and first-curing.
  • the first- and second-stage curing may be carried out by first and second radiation sources, respectively.
  • a single radiation source and appropriately designed radiation directing arrangement is used for performing the first- and second-stage curing.
  • the application of the radiation-curable ink is carried out in a bidirectional manner, namely, while displacing a print head assembly in opposite directions with respect to the substrate.
  • a curing assembly may generally comprise two curing units accommodated at opposite sides of the print head assembly and selectively operable to carry out the first-stage curing during the line printing in the opposite directions, respectively.
  • the present invention provides an efficient apparatus and method for printing and curing radiation-sensitive ink in bidirectional printing with the single curing radiation source and a radiation directing arrangement configured to enable the curing while printing in the opposite directions.
  • an ink- jet printing apparatus comprising: (a) a print head assembly having one or more inkjets and operable for applying radiation-curable ink onto the substrate; (b) a drive means operable to provide a relative displacement between the substrate and the print head assembly in first and second opposite directions along a print line extending across the substrate, thereby enabling application of the radiation-curable ink to successive locations along the print line; (c) an ink curing assembly comprising a radiation source and a radiation directing arrangement, the radiation directing arrangement being accommodated in the path of the radiation coming from the radiation source and operable to selectively direct said radiation to the print line on the substrate along either one of the first and second directions during the relative displacement between the substrate and the print head assembly, the radiation directing arrangement being oriented with respect to the print head assembly so as to allow curing of the applied ink with a certain time delay, constant for all the locations on the substrate, between the application of ink and the application of curing radiation to the substrate.
  • the application of ink along the print line utilizes movement of the print head assembly with respect to the substrate, and application of ink to successive print lines on the substrate utilizes movement of the substrate with respect to the print head assembly.
  • the ink curing assembly is preferably mounted for movement together with the print head assembly.
  • the radiation directing arrangement may comprise first and second mirrors accommodated symmetrically identical with respect to the print head assembly at opposite sides thereof; and a third mirror that is accommodated in the path of radiation coming from the radiation source and is movable so as to selectively orient its reflective surface to face either one of the first and second mirrors.
  • the radiation source may be accommodated adjacent to the print head assembly, or may be accommodated remotely from the print head assembly in which case the third mirror is located adjacent to the print head assembly and radiation is directed from the radiation source to the third mirror via fiber.
  • Each of the first and second mirrors may be kept at a certain fixed distance from the print head assembly (e.g., about 10- 15cm), or may be displaceable with respect to the print head assembly, such that when printing in one direction is carried out, one of the mirrors is located adjacent to the print head assembly (say, "zero-distance") and the other mirror is displaced from the opposite side of the print head assembly (e.g., a distance of about 70cm).
  • a separate curing assembly may be provided, for example located adjacent to the print head assembly and movable together with the print head assembly, but such as to apply second curing radiation to previously printed and first-stage cured locations at a certain time delay between the first- and second-stage curing processes, constant for all the locations on the substrate.
  • the first- and second-stage curing utilize the same radiation source. This can be implemented by replacing either first and second mirrors by radiation splitting elements, or replacing the third mirror by a radiation splitting element.
  • the splitting element may be wavelength-dependent.
  • an ink-jet printing apparatus comprising: - a print head assembly having one or more inkjets and operable for applying radiation-curable ink onto the substrate; - a drive assembly including first drive means operable to provide a relative displacement between the substrate and the print head assembly in first and second opposite directions along a print line extending across the substrate, thereby enabling application of the radiation-curable ink to successive locations along the print line; and a second drive means operable to provide a relative displacement between the print head assembly and the substrate in a direction perpendicular to the print line; - an ink curing assembly comprising a radiation source and a radiation directing arrangement, the radiation directing arrangement being accommodated in the path of the radiation coming from the radiation source and being configured and operable to split said radiation into first and second radiation portions of predetermined intensities and direct them onto two spaced-apart locations on the substrate both spaced from the location to which the ink is applied, thereby providing the application of the first curing radiation to the
  • an ink-jet printing apparatus comprising: - a print head assembly having one or more inkjets and operable for applying radiation-curable ink onto the substrate; - a drive assembly including first drive means operable to provide a relative displacement between the substrate and the print head assembly in first and second opposite directions along a print line extending across the substrate, thereby enabling application of the radiation-curable ink to successive locations along the print line, and a second drive means operable to provide a relative displacement between the print head assembly and the substrate in a direction perpendicular to the print line; - an ink curing assembly comprising a radiation source and a radiation directing arrangement, the radiation directing arrangement being accommodated in the path of the radiation coming from the radiation source and being configured and operable to split said radiation into first and second radiation portions of predetermined intensities and direct them onto spaced-apart locations on the substrate both spaced from the location to which the ink is applied, said radiation directing arrangement being configured to selectively direct said first radiation
  • Fig. 1A illustrates a printing apparatus according to one embodiment of the invention configured to implement bi-directional printing and double-stage UV curing of the printed ink
  • Fig. IB illustrates a printing apparatus according to another embodiment of the invention configured to implement bi-directional printing and double-stage UV curing of the printed ink
  • Figs. 2A and 2B illustrate the results of the first- and second-stage UV curing, respectively
  • Fig. 1A illustrates a printing apparatus according to one embodiment of the invention configured to implement bi-directional printing and double-stage UV curing of the printed ink
  • Fig. 2A and 2B illustrate the results of the first- and second-stage UV curing, respectively
  • Fig. 1A illustrates a printing apparatus according to one embodiment of the invention configured to implement bi-directional printing and double-stage UV curing of the printed ink
  • Figs. 2A and 2B illustrate the results of the first- and second-stage UV curing, respectively
  • Fig. 1A illustrates a printing apparatus according to one embodiment of the invention
  • FIG 3 is a schematic diagram of a printing apparatus according to another embodiment of the invention configured to implement a bi-direction printing, and implement bi-directional UV curing with a single UV-curing light source;
  • Figs. 4A and 4B illustrate the operation modes of the printing apparatus of Fig. 2 in opposite printing directions;
  • Figs. 5A to 5C schematically illustrate several additional examples of the configuration of the curing assembly suitable to be used in the printing apparatus of the present invention.
  • a printing apparatus 10 is configured to be used in a digital ink jet printer for printing on a substrate 11, and comprises, inter alia, a print head assembly 12 mounted on a guide 14 and operated by a drive assembly 15A for sliding movement along the axis of the guide (X-axis) in opposite directions; a UV- curing assembly 16; and a control unit 18 connectable to the print head assembly and to the curing assembly.
  • the drive assembly 15A serves for providing a relative displacement between the print head assembly 12 and the substrate 11 along the X-axis, and may alternatively be associated with the substrate support means.
  • a drive assembly 15B operable to provide a relative displacement between the substrate and the print head assembly 12 along the Y- axis.
  • the drive assembly 15B is typically associated with the substrate support means, but may generally be coupled to the print head assembly 12.
  • the curing assembly 16 is mounted for movement together with the print head assembly by the drive assembly 15A. This may for example be implemented by providing the connection between the print head and the curing assemblies.
  • the print head assembly 12 may be of any known design, for example that commercially available from Nur Macroprinters, Israel, and therefore its construction and operation need not be specifically described, except to note the following:
  • the print head assembly typically includes one or more inkjets for applying radiation-curable ink onto the substrate during the relative displacement between the substrate and the print head assembly along the X-axis (across the substrate).
  • the control unit 18 is typically a computer system having inter alia a memory utility for storing reference data indicative of the operational modes of the print head assembly and the curing assembly; a processor utility preprogrammed to operate the print head and curing assemblies accordingly; and a suitable interface utility.
  • the apparatus 10 is configured to implement bi-directional printing and ink- curing.
  • the control unit 18 thus operates the print head assembly 12 to apply radiation-curable ink to the substrate 11 during the movement in the opposite directions along the guide (along the X-axis). Additionally, the apparatus 10 is configured to carry out double-stage UV curing of the printed ink.
  • the curing assembly 16 includes three UV-curing units (light sources) 16A-16C. First and second UV-curing units 16A and 16B are mounted on the guide 14 at opposite sides of the print head assembly 12 so as to be movable together with the print head assembly and perform a first-stage curing of the printed ink during the printing in the opposite directions, respectively.
  • a distance between the curing unit 16A (or 16B) and the print head assembly 12 is defined by a preset time delay between the printing and first-stage curing processes to be applied to each location on the substrate, as well as by the X- axis dimension of the print head.
  • the time delay tj between the printing and the first-stage curing processes, constant for all locations (dots) in the print line is about 0.5sec for the 0.5m-length print head assembly, a distance between the unit 16A (or 16B) and the print head being about 5- 10cm.
  • the third UV-curing unit 16C is mounted on the guide 14 (or on a separate guide parallel to guide 14) so as to move synchrony with the print head assembly 12 (and with the UV-curing units 16A and 16B) while being downstream thereof with respect to a direction of the substrate movement relative to the print head assembly (Y- direction), and to carry out a second-stage curing of the previously printed and first- cured ink.
  • a time delay t 2 between the first-stage and second-stage curing processes may be up to lOsec (preferably 2-4sec), depending on a step-movement of the substrate along the Y-axis.
  • curing units 16A and 16B may be kept at the same fixed distance from the print head assembly (for example, a distance of about 10- 15cm). Alternatively, each of these units may be displaceable with respect to the print head assembly: For example, when printing in the positive X-direction is carried, curing unit 16B is brought close to the print head assembly, and the curing unit 16A is displaced from the print head assembly a predetermined distance (e.g., a distance of about 70cm), while during the printing in the negative X-direction, unit 16A is located close to the print head assembly, and unit 16B is displaced therefrom said predetermined distance.
  • a predetermined distance e.g., a distance of about 70cm
  • the first- and second-stage curing procedures differ from each other in the energy dose (intensity) and preferably also wavelength.
  • the first-stage curing utilizes about 5% or less (generally, up to about 15%) of the energy of the second-stage curing.
  • the first- and second-stage curing intensities are, respectively, about 20mJ/cm and 200mJ/cm .
  • the wavelength of UV-radiation used in the first-stage curing is for example 350nm or more, while that of the second-stage curing is less than 350nm. The following is the example of the operational mode of the apparatus 10.
  • the curing unit 16B When the print head assembly 12 operates to print on the substrate in one direction - the positive X-direction, the curing unit 16B is in its inoperative position, and the curing unit 16A is in its operative position to continuously apply the first-stage curing radiation to successive locations along a print line on the substrate with a certain time-delay tj between the printing and the first-stage curing processes, constant for all locations (dots) in the print line. Then, the control unit 18 operates the drive assembly 15B to displace the substrate in the Y-direction so as to bring the next line to printing position. The print head assembly 12 and the curing units 16A and 16B are then displaced in the opposite direction - negative X-direction.
  • Fig. IB illustrates a printing apparatus 100 according to another embodiment of the invention configured for carrying out a bi-directional printing, and also a double-stage UV-curing using the same curing radiation source but adjustable energy dose and wavelength of curing.
  • a UV-curing assembly 116 includes a pair of UV-light sources 16A and 16B equipped with radiation directing arrangements 17A and 17B, respectively.
  • the radiation directing arrangement includes a beam splitting element 19 and a mirror 20.
  • the beam splitter 19 is accommodated in the path of a curing beam B cur generated by the radiation source and splits the beam B cur (e.g., in a wavelength-selective manner) into first and second radiation portions with a predetermined power ration (as described above), such that the first radiation B (1) cur is directed towards a location on line B on the substrate and the other radiation B (2) cur is directed towards the mirror 20 that reflects this beam portion onto a location on the previously printed line A on the substrate (i.e., located downstream of line B with respect to the positive Y-direction).
  • a predetermined power ration as described above
  • one of the curing units 16A and 16B (depending on the printing direction) is operable to concurrently perform the first-stage curing of line B and the second- stage curing of the previously printed line A.
  • the present invention provides for on-line gloss control of inkjet printed images to achieve improved adhesion, better drop shaping and better shrinkage properties. This is implemented by controlling the delay time between the application of the ink (printing) to a certain location on the substrate and curing the printed ink, and also by controlling the amount of curing energy and wavelength of the curing radiation. With typically used single-stage curing, the printed ink is irradiated with high intensity UV radiation and the resulting images normally have a matte finish.
  • the present invention utilizes a double-stage curing: the first-stage curing - energy with relatively low intensity and long wavelength irradiates the ink droplet that was applied to the substrate, and the second, delayed curing stage - higher amount of energy with shorter wavelength irradiates the same droplet after a certain time period from the first-stage curing.
  • Figs. 2A-2B illustrate the results of the first- and second-stage UV curing, respectively.
  • Ink droplets, while formed and jetted from the print head 12 are high speed, causing development of negative pressure close to the surface of the ink droplets. Hence, atmospheric air (including oxygen) is drawn into the droplet.
  • the enclosed oxygen interferes the polymerization of the radical chains, thus causing low-dose, long-wavelength curing to be sufficient and virtually effective for gelling the bottom of the jetted droplet while leaving the surface of the droplet fluidic and uncured. Curing the bottom of the droplet controls spreading and improves color density and resolution, while delaying the surface curing of the ink drop results in a smoother drop surface which gives rise to glossiness..
  • the curing method of the present invention also advantageously provides creating symmetrical curing, and as a result symmetrical drop shapes are produced, thus minimizing the common problem of banding phenomena that appears in the printed and cured image, because of simultaneous bi-directional one-step curing (which leads to un- symmetrical completely cured drop shapes. As shown in Fig.
  • FIG. 3 showing a schematic diagram of a printing apparatus 200 constructed and operated according to yet another embodiment of the invention.
  • the same reference numbers identify common components in all the examples of the invention.
  • the apparatus 200 comprises a print head assembly 12 mounted on a guide 14; a UV-curing assembly 216; and a control unit and drive assembly (not shown here).
  • the curing assembly 216 is configured to enable bi-directional curing (during bi-directional printing) with a single UV-radiation source 16A.
  • the curing assembly 216 includes a radiation directing arrangement 17A comprising first and second mirrors 19A and 19B, accommodated symmetrically identical at opposite sides of the radiation source 16A and at opposite sides of the print head assembly 12, and an adjustable mirror 20 that is accommodated in the optical path of curing beam B cur coming from the radiation source 16.
  • the mirror 20 is mounted for rotation between its first and second operative positions 20' and 20" (shown in the figure in dashed lines) to reflect the curing beam towards, respectively, the first and second mirrors 19A and 19B.
  • Each of the mirrors 19A and 19B is spaced from the print head assembly 12 a certain distance so as to provide a certain delay between the printing and curing processes for each location on the substrate.
  • the curing assembly preferably also comprises an arc- shaped mirror 22 surrounding the radiation source 16A and directing UV-radiation generated by the source 16 A towards the rotatable mirror 20.
  • the provision of this arc-shape mirror 22 is aimed at directing almost all the radiation emitted by the radiation source 16A towards the substrate.
  • the mirror 20 is in its first operative position thus reflecting the curing beam towards the first mirror 19A, which in turn reflects the beam to the substrate.
  • the mirror 20 is rotated so as to face by its reflective surface the second mirror 19B and thus reflect the curing beam to the second mirror 19B.
  • the entire curing assembly (the radiation source and the radiation directing arrangement) are movable together with the print head assembly 12.
  • mirrors 19A and 19B may be either kept at a certain fixed distance from the print head assembly, or may be displaceable therefrom.
  • the radiation source 16A may be located adjacent to the print head assembly, or remotely therefrom in which case radiation is directed from the source towards mirror 20 via a fiber.
  • the curing assembly 316 includes a radiation source 16A, and a radiation directing arrangement formed by a rotatable mirror 20, two beam splitting elements 19A and 19B accommodated symmetrically identical with respect to the mirror 20 and with respect to the print head assembly (not shown here), and two mirrors 20A and 20B associated with the beam splitters 19A and 19B, respectively.
  • the mirror 20 thus selectively directs the curing beam to either one of the beam splitters 19A and 19B.
  • the beam splitter 19A splits the curing beam into first and second beam portions, one being directed towards line B and the other - via mirror 20A towards line A downstream of line B (with respect to the positive Y-direction).
  • a curing assembly 416 of Fig. 5B is generally similar to that of Fig.
  • a curing assembly 516 comprises a radiation source 16A, and a radiation directing arrangement that includes a rotatable mirror 20 and first and second mirrors 19A and 19B at opposite sides thereof. Also provided in the radiation directing arrangement is a beam splitter 24 and a mirror 26.
  • a curing beam first passes through the beam splitter 24 that splits the beam into first and second radiation portion at a predetermined power ratio and possibly also wavelength difference.
  • the first radiation portion propagates towards the mirror 20 that selectively reflects it to mirror 19A or 19B to thereby impinge onto print line B.
  • the second radiation portion propagates towards mirror 26 that reflects it to line A on the substrate.
  • the substrate may be made of any suitable material that is compatible with the selected inks.
  • suitable substrates include both porous and nonporous materials such as glass, wood, metal, paper, woven and non- woven, and polymeric films.
  • the films can be clear, translucent, or opaque.
  • the films can be colorless, a solid color or a pattern of colors.
  • the films can be for example transmitting or reflective.
  • the substrate can be fed into the printing apparatus by using any of the known feeding systems, e.g. the so-called "roll-to- roll” or "flat-bed” systems.
  • the UV-radiation source (a traditional UV light source with focusing and collimating optics, or a UV laser) can be adapted to emit radiation with predetermined intensity and wavelength.
  • the printing apparatus can be equipped with an intensity and wavelength controller for providing curing radiation with varied intensities.
  • the curing assembly may be equipped with additional elements such as filters, for filtering out unwanted energy components (e.g. visible light, infra-red radiation).
  • the required time delay between the printing and curing process, as well as between the first- and second-stage curing processes is controlled by the distance between the printing and curing locations. Additionally, the control unit is preprogrammed to control the time delay, and intensity and duration of the first and second curing stages, and to control the movement of the mirror and/or the radiation source to synchronize it with the movement of the print head assembly.
  • the present invention is particularly suitable for use in combination with a drop on demand process but, of course, may be used in combination with other ink jet printing processes, either continuous or intermittent.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Electromagnetism (AREA)
  • Ink Jet (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

L'invention concerne un procédé et un dispositif pour imprimante numérique à jet d'encre. On applique en continu une encre séchable au rayonnement en des points successifs sur un substrat le long d'une ligne d'impression qui s'étend en travers du substrat. Simultanément à cette application, un premier rayonnement de séchage de première intensité préétablie est appliqué en continu sur l'encre appliquée aux points successifs susmentionnés, avec un certain retard, constant pour tous les points considérés, entre les applications d'encre et l'application du premier rayonnement de séchage. On applique ensuite un second rayonnement de séchage de seconde intensité préétablie aux mêmes points, pendant un certain temps, constant pour tous les points en question, après l'application du premier rayonnement décrit.
PCT/IL2004/000968 2003-10-23 2004-10-21 Procede et dispositif pour l'impression numerique a jet d'encre Ceased WO2005039883A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US10/576,974 US7837319B2 (en) 2003-10-23 2004-10-21 Digital ink jet printing method and apparatus and curing radiation application method
US12/915,461 US8287118B2 (en) 2003-10-23 2010-10-29 Digital ink jet printing method and apparatus

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IL158571A IL158571A (en) 2003-10-23 2003-10-23 Digital inkjet printing method and facility
IL158571 2003-10-23

Related Child Applications (2)

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US10/576,974 A-371-Of-International US7837319B2 (en) 2003-10-23 2004-10-21 Digital ink jet printing method and apparatus and curing radiation application method
US12/915,461 Division US8287118B2 (en) 2003-10-23 2010-10-29 Digital ink jet printing method and apparatus

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WO2005039883A1 true WO2005039883A1 (fr) 2005-05-06

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US (2) US7837319B2 (fr)
IL (1) IL158571A (fr)
WO (1) WO2005039883A1 (fr)

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WO2007085384A1 (fr) * 2006-01-25 2007-08-02 Phoenix Contact Gmbh & Co. Kg Procede d'impression a jet d'encre a l'aide d'encres durcissables a la lumiere
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DE102005031572B4 (de) 2004-07-30 2019-06-19 Heidelberger Druckmaschinen Ag Verfahren zum Drucken und Nachbehandeln eines Aufdrucks
EP1690694A1 (fr) * 2005-02-14 2006-08-16 Toshiba Tec Kabushiki Kaisha Procédé de durcissement d'encre durcissable et appareil d'enregistrement à jet d'encre
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EP2467438B1 (fr) 2009-09-03 2017-05-24 Sericol Limited Encre d'impression
EP2467438B2 (fr) 2009-09-03 2020-01-29 Sericol Limited Encre d'impression
WO2020114757A1 (fr) 2018-12-07 2020-06-11 Canon Production Printing Holding B.V. Imprimante à jet d'encre pour impression à brillant variable
US11571915B2 (en) 2018-12-07 2023-02-07 Canon Production Printing Holding B.V. Ink jet printer for printing with variable gloss

Also Published As

Publication number Publication date
US20070273739A1 (en) 2007-11-29
US20110058000A1 (en) 2011-03-10
IL158571A (en) 2006-04-10
US8287118B2 (en) 2012-10-16
US7837319B2 (en) 2010-11-23
IL158571A0 (en) 2004-05-12

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