WO2005010985A1 - Semiconductor device, method for manufacturing semiconductor device, semiconductor module and personal computer card - Google Patents
Semiconductor device, method for manufacturing semiconductor device, semiconductor module and personal computer card Download PDFInfo
- Publication number
- WO2005010985A1 WO2005010985A1 PCT/JP2003/009463 JP0309463W WO2005010985A1 WO 2005010985 A1 WO2005010985 A1 WO 2005010985A1 JP 0309463 W JP0309463 W JP 0309463W WO 2005010985 A1 WO2005010985 A1 WO 2005010985A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- semiconductor
- lead frame
- electrode
- semiconductor device
- semiconductor chip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H10W72/20—
-
- H10W70/481—
-
- H10W72/07251—
-
- H10W72/251—
-
- H10W72/877—
-
- H10W74/00—
-
- H10W90/726—
-
- H10W90/756—
Definitions
- the present invention relates to a semiconductor device and a method for manufacturing the same, a semiconductor module, and a personal computer card, and more particularly to a technology effective when applied to a thinning technology.
- the wireless LAN local area network
- the personal computer card (personal computer) used for the wireless LAN includes an antenna, a transmission / reception switch, and a reception switch. It incorporates a low-noise amplifier, a receiver mixer, a transmitter mixer, a voltage controlled oscillator (VCO), and a high-output power amplifier for transmission.
- VCO voltage controlled oscillator
- a surface mount transistor As a conventional semiconductor device, a surface mount transistor is known. For example, one lead protrudes from the lower end of one end of the resin package, two leads protrude from the lower end of the other end, and a semiconductor chip is fixed on the inner end of the one lead. A structure in which an electrode of a chip and a lead on the other end are connected by a wire is known. Each lead is inside the resin And the lower surface of the lead and the lower surface of the resin projecting outward from the package are located on the same plane (for example, Japanese Patent Application Laid-Open No. H7-14739). .
- This semiconductor device is manufactured by the following method. First, the diodes are aligned on a semiconductor wafer. Electrodes having different polarities are provided on the upper and lower surfaces of the wafer, respectively. Next, an extensible tape is attached to one surface of the wafer. Next, the wafer is cut for each diode, and the tape is stretched to separate adjacent diode pellets for a predetermined distance. Next, the first conductor plates are overlapped and electrically connected to the exposed electrodes of each diode pellet. Next, the tape is peeled off, and a second conductor plate is superimposed on the electrode surface of the diode pellet that has appeared to be electrically connected. Next, an insulating resin is filled between the first and second conductive plates.
- At least one of the first and second conductor plates is cut to electrically separate the electrodes of the adjacent diode pellets.
- a plurality of semiconductor devices are manufactured by cutting and separating the conductive plate and the insulating resin so as to include two adjacent diode pellets.
- the present applicant has developed a semiconductor device 90 shown in FIGS. 35 and 36 as a miniaturized transistor.
- This semiconductor device 90 is designed for the optimal design of the transistor of Patent Document 1 described above, in which the rise of the lead in the package is made oblique and the package is made smaller.
- two leads 92, 93 are protruded from one end of a sealing body (package) 91 made of an elongated insulating resin in appearance.
- a single lead 94 wider than the leads 92 and 93 protrudes.
- a semiconductor element (semiconductor chip) 95 is fixed on the inner end of the wide lead 94 covered by the sealing body 91 via a conductive bonding material.
- the semiconductor chip 95 is formed of a transistor chip.
- an emitter electrode and a base electrode are provided on the upper surface, and the lower surface is a collector electrode. Therefore, lead 94 becomes a collector lead.
- the electrodes on the upper surface of the semiconductor chip 95 and the inner ends of the leads 92 and 93 covered by the sealing body 91 are electrically connected by conductive wires 96 and 97. Therefore, of the leads 92 and 93, one lead becomes an emergency lead and the other lead becomes a pace lead.
- the wires 96 and 97 are also covered by the sealing body 91 so that they cannot be seen through from the outside.
- the lower surfaces of the outer ends of the leads 92 to 94 and the lower surface of the sealing body 91 are located on the same plane to constitute a surface-mounted semiconductor device.
- the leads 92 to 94 extending into the sealing body 91 rise obliquely from the middle and extend again to be parallel to the outer end portion.
- the semiconductor chip 95 is fixed to the parallel portion, and the wires 96 and 97 are connected.
- the sealing body 91 is designed to be as small as possible, and the lengths of the leads 92 to 94 protruding from the sealing body 91 are designed to be as short as possible to achieve miniaturization.
- the sealing body 91 has a width of 0.6 mm, a length of 0.8 mm, and a height of 0.4 mm.
- the projecting length of the leads 92 to 94 from the sealing body 91 is 0.1 mm, and the maximum length of the semiconductor device 90 is 1.0 mm.
- the length of the lower surface of the leads 92 to 94 is 0.15 mm, and this length region is the mounting surface.
- the semiconductor chip 95 is a square having a side length of 0.25 mm and a thickness of 0.1 mm.
- the loop height of the wire is 0.1 mm or less.
- Lead thickness is 0.11 mm
- the thickness of the resin on the lower surface side of the lead 94 is 0.07 mm. ⁇
- the external dimensions are also as described above by stabilizing the resin molding when forming the sealing body 91 and maintaining the mechanical strength of the leads 92 to 94. It is difficult to make it smaller than the numerical value, and it is difficult to make it even smaller and thinner. '
- the VC0 (VC0 module) to be incorporated into a personal computer card is required to be as thin as 0.3 mm.
- An object of the present invention is to provide a small and thin semiconductor device, a semiconductor module, and an electronic device.
- the semiconductor device includes a semiconductor chip having a transistor having two electrodes on a main surface and one electrode on a back surface, and a semiconductor chip electrically connected to and electrically connected to each electrode on the main surface.
- the active portion of the transistor is located on the main surface of the semiconductor chip, and two electrodes are arranged so as to sandwich the active portion.
- the semi-conductive In the plurality of electrode plates arranged on the main surface side of the body chip, a side surface of the electrode plate between the adjacent electrode plates is provided with a depression having a shape that makes it difficult for the electrode plate to come off from the sealing body.
- the semiconductor device includes a first lead frame formed of a metal plate having a plurality of slits formed by etching and a plurality of lead patterns including lead portions on both sides of the first slits in parallel.
- a second lead frame made of a metal plate having the same size as the first lead frame; electrodes disposed on a main surface at intervals larger than the width of the first slit; and Preparing a semiconductor chip having electrodes on the opposite back side of
- each of the lead patterns of the first lead frame electrically connecting the respective electrodes on the main surface of the semiconductor chip to the respective lead portions on both sides of the first slit;
- FIG. 1 is a perspective view showing the appearance of a semiconductor device (transistor) which is an embodiment (Embodiment 1) of the present invention.
- FIG. 2 is a schematic cross-sectional view taken along line AA of FIG.
- FIG. 3 is a schematic sectional view taken along the line B--B in FIG.
- FIG. 4 is a schematic plan view of a semiconductor chip incorporated in the semiconductor device of the first embodiment.
- FIG. 5 is a schematic cross-sectional view taken along the line CC of FIG.
- FIG. 6 is a diagram for manufacturing the semiconductor chip, and is a schematic diagram showing a semiconductor wafer and a semiconductor chip manufactured from the semiconductor wafer.
- FIG. 7 is a schematic plan view of a first lead frame used when manufacturing the semiconductor device of the first embodiment.
- FIG. 8 is a schematic enlarged cross-sectional view of a part of the first lead frame including a slit portion.
- FIG. 9 is a schematic plan view of the second lead frame.
- FIG. 10 is a schematic plan view in which the main surface side of the semiconductor chip is connected to the first lead frame so as to overlap.
- FIG. 11 is a schematic enlarged plan view showing a part of a first lead frame to which a semiconductor chip is connected.
- FIG. 12 is a schematic enlarged sectional view showing a part of a first lead frame to which a semiconductor chip is connected.
- FIG. 13 is a partial enlarged cross-sectional view showing a state in which the second lead frame is connected to the back surface of the semiconductor chip connected to the first lead frame.
- FIG. 14 is a schematic enlarged sectional view showing a state where a resin layer is formed by filling an insulating resin between the first lead frame and the second lead frame.
- FIG. 15 is a schematic enlarged cross-sectional view showing two manufacturing examples in which the first and second lead frames are cut together with the resin layer to form a plurality of semiconductor devices.
- FIG. 16 is a schematic enlarged sectional view showing a semiconductor device manufactured by using a first lead frame in which a stepped slit is formed by a press.
- FIG. 17 is a process sectional view illustrating a method of forming a stepped slit.
- FIG. 18 is a schematic enlarged sectional view showing a semiconductor device (diode) manufactured by the method for manufacturing a semiconductor device according to the first embodiment.
- FIG. 19 is a perspective view showing the appearance of the VC0 module incorporating the transistor and the diode manufactured in the first embodiment.
- FIG. 20 is a schematic plan view of the VC0 module with the cap removed.
- FIG. 21 is a schematic sectional view of the VCO module with the cap removed.
- FIG. 22 is a partial schematic perspective view showing a transistor mounted on the module substrate of the VC0 module.
- FIG. 23 is a partial schematic cross-sectional view showing a transistor mounted on the module substrate of the VC0 module.
- FIG. 24 is a partial schematic perspective view showing a diode mounted on the module board of the VC0 module.
- FIG. 25 is a partial schematic cross-sectional view showing a diode mounted on the module substrate of the VC0 module.
- FIG. 26 is an equivalent circuit diagram of the VC0 module.
- Figure 27 is a schematic plan view of a PC card incorporating a VCO module.
- Figure 28 is an equivalent circuit diagram of a personal computer.
- FIG. 29 shows a semiconductor device (T) according to another embodiment (Embodiment 2) of the present invention.
- FIG. 4 is a partially enlarged schematic cross-sectional view showing a state in which a semiconductor chip is mounted between first and second lead frames in the manufacture of Rungis.
- FIG. 30 is a schematic plan view of a second lead frame used in the second embodiment.
- FIG. 31 is a schematic enlarged view showing a state in which an insulating resin is filled between the first lead frame and the second lead frame to form a resin layer in the manufacture of the semiconductor device of the second embodiment. It is sectional drawing.
- FIG. 32 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 3) of the present invention.
- FIG. 33 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 4) of the present invention.
- FIG. 34 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 5) of the present invention.
- FIG. 35 is a schematic perspective view showing the external appearance of a semiconductor device (transistor) developed by the present applicant, with the inside being seen through.
- FIG. 36 is a schematic enlarged sectional view of the semiconductor device shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
- 1 to 15 are diagrams related to a method for manufacturing a semiconductor device according to an embodiment (Embodiment 1) of the present invention.
- 1 to 3 are cross-sectional views showing the external appearance of a semiconductor device and its internal structure.
- the semiconductor device 1 of the first embodiment forms a transistor, As shown in Fig. 1, it has a hexahedral structure, that is, a rectangular parallelepiped. One end of the rectangular parallelepiped is formed by one electrode plate 2, and the other end is sealed by two electrode plates 3, 4 and insulating resin filled between the two electrode plates 3, 4. It is formed of body 5. The sealing body 5 is embedded between the electrode plate 2 at one end and the electrode plates 3 and 4 at the other end. Electrode plate 2 is a collector (C) electrode terminal, electrode plate 3 is an emitter (E) electrode terminal, and electrode plate 4 is a base (B) electrode terminal.
- C collector
- E emitter
- B base
- the remaining four sides except the both end faces of the rectangular parallelepiped are formed by cutting, and each is a flat surface. That is, the upper and lower surfaces shown in FIG. 1 are formed by electrode plates 2, 3, and 4 and a sealing body 5 extending between these electrode plates 2, 3, and 4, and the left front surface shown in FIG. , 3 and a sealing body 5 extending between the electrode plates 2, 3, and the back surface thereof is formed by a sealing body 5 extending between the electrode plates 2, 4 and the electrode plates 2, 4. I have.
- the right end face of the rectangular parallelepiped is formed by a square electrode plate 2, and the left end face is formed by electrode plates 3, 4 and a sealing body 5 sandwiched between the electrode plates 3, 4.
- the semiconductor chip 6 is connected to the inner surface of the electrode plate 2. As shown in FIGS. 4 and 5, the semiconductor chip 6 has two protruding bump-shaped electrodes 8 and 9 on the main surface side of the semiconductor substrate 7, and has electrodes 10 on the entire back surface of the semiconductor substrate 7. have.
- the semiconductor chip 6 is a transistor chip 6 constituting a transistor.
- the electrode 8 is an emitter electrode 8
- the electrode 9 is a base electrode 9
- the electrode 10 is a collector electrode 10.
- the semiconductor substrate 7 constituting the semiconductor chip 6 is, for example, an n-type semiconductor.
- a P-type semiconductor region is locally formed in a surface layer portion on the main surface side of the semiconductor substrate 7, and an n-type semiconductor region is locally formed in a central surface layer portion of the p-type semiconductor region.
- the p-type semiconductor region becomes the pace region 11 and the n-type semiconductor region Is the Emi ⁇ evening area 12. Therefore, the semiconductor substrate 7 to be an n-type semiconductor forms a collector region.
- Insulating films 13 and 14 are selectively provided on the main surface side of the semiconductor substrate 7 in two layers, and the wiring layers 15 and 14 are sewn between the insulating films 13 and 14. 16 are provided.
- the wiring layer 15 electrically connects the emitter region 12 and the electrode (electrode electrode) 8, and the wiring layer 16 electrically connects the base region 11 to the electrode (base electrode) 9. are doing.
- the semiconductor chip 6 of the first embodiment has a predetermined distance because two electrodes on the main surface, that is, the emitter electrode 8 and the base electrode 9 are connected to the two electrode plates 3 and 4 respectively. It needs to be manufactured away. Therefore, the emitter electrode 8 and the base electrode 9 are arranged on both sides of the active part (active area) 17 in which the base region 11 and the emitter region 12 are provided (FIG. 4). Schematically shows the wiring layers 15 and 16 and the active portion 1 #).
- the semiconductor chip 6 is a square having a thickness of 0.15 mm and a side of 0.25 mm.
- the pitch between the emitter electrode 8 made of Au bumps and the base electrode 9 is 0.16 mm.
- the electrode 10 on the back surface of the semiconductor chip 6 serving as a collector electrode is fixed to the inner surface of the electrode plate 2 by an adhesive 20 such as an AuSi layer or an Ag paste.
- the electrode plate 2 becomes a collector electrode terminal as an external electrode terminal.
- the electrode plate 2 and the electrode plates 3 and 4 are formed of a Cu alloy or 42 alloy, and an Au plating film or the like is formed on the bonding surface of the electrodes in order to improve the bondability with the electrodes. Since the electrode plates 2 to 4 are formed by cutting a metal plate (lead frame) having a thickness of 0.1 mm to 0.15 mm, the thickness of the electrode plate 2 and the electrode plates 3 and 4 is It becomes 0.1 mm to 0.15 mm.
- the emitter electrode 8 on the main surface of the semiconductor chip 6 is connected to the electrode plate 3, and the electrode plate 3 serves as an external electrode terminal. Will form a child.
- the base electrode 9 is connected to the electrode plate 4, and the electrode plate 4 serves as a base electrode terminal as an external electrode terminal.
- the surfaces of the electrode plate 3 and the electrode plate 4 facing each other are surfaces formed by slits formed by etching in a state of a lead frame.
- the surface facing the slit formation is hereinafter referred to as an adjacent surface 21.
- the slit is formed by the etching using the liquid etchant, the distance between the pair of adjacent surfaces 21 facing each other depending on the manner of the etching gradually goes inward from the surface. The shape can be made wider. That is, since the adjacent surface 21 is a surface whose center is depressed, the degree of coupling with the sealing body 5 filled in the pair of adjacent surfaces 21 is improved.
- the semiconductor device 1 has a structure shown in FIG. In this state, that is, in the surface mounting posture, the length can be 0.55 mm, the width is 0.3 mm, and the height is 0.3 mm. If the thickness of the semiconductor chip 6 is set to the current limit of 0.1 mm and the electrode plate is further thinned, the length of the semiconductor device 1 can be further reduced.
- the semiconductor chip 6 is formed by vertically and horizontally arranging element portions 26 which become semiconductor chips in a state of a semiconductor wafer 25 made of silicon. Each element section 26 is formed in the structure described with reference to FIGS. A bump electrode is formed in the state of the semiconductor wafer 25, and an electrode (a plating film or the like) on the back surface is formed as necessary.
- the semiconductor wafer 25 is diced into individual pieces by dicing or the like, and a plurality of semiconductor chips 6 each having a thickness of 0.15 mm and a side length of 0.25 mm are formed [see FIG. 6 (b)].
- the two lead frames include a first lead frame 29 in which a plurality of first slits 30 are provided in parallel along the width direction, and as shown in FIG.
- the second lead frame 35 has the same outer dimensions as the first lead frame 29.
- These lead frames are made of a Cu alloy or a 42 alloy having a thickness of 0.1 mm to 0.15 mm, all of which have guide holes 31 and 3 arranged at a constant pitch on both sides. Has 6.
- These guide holes 31 and 36 are formed so as to be aligned when the first lead frame 29 is overlapped with the second lead frame 35.
- Guide holes 31 and 36 are used to transport and position the lead frame.
- these lead frames are connected to the electrode plates 2 to 4 of the semiconductor chip 6 on one surface thereof, and are provided with Au plating or the like (not shown) at the connection portions.
- the second lead frame 35 has no flat hole except for the guide hole 36 and is a flat metal plate.
- the first lead frames 29 are arranged such that the first slits 30 are located in the middle of the pitch between the adjacent guide holes 31.
- the slit pitch (groove interval) of the first slit 30 is, for example, 0.45 mm.
- the first slit 30 of the first lead frame 29 is formed by etching using a liquid etchant.
- a pair of facing surfaces (adjacent surfaces 21) constituting the first slit 30 are depressed at the center in the thickness direction of the first lead frame 29. It becomes a curved surface. In other words, it is possible to make the shape such that the distance between the pair of adjacent surfaces 21 facing each other gradually increases inward from the surface depending on the etching method. Thus, such a curved surface can be formed.
- the product forming portion 37 on which the semiconductor device 1 is formed is a square region having one side along the first slit 30 as partially shown in FIG. Since the portion including the first lead frame 29 is cut by a dicing blade or a wire cutter to separate the product forming portion 37, as shown in FIG. They are arranged vertically and horizontally.
- the length of one side of the product forming portion 37 that is, the length in the direction orthogonal to the first slit 30 is the center of the first slit 30 and the lead portions 39 on both sides thereof. It is the length up to the middle part, which is 0.3 mm when the length removed by cutting is subtracted.
- the semiconductor chip 6 is connected to such a first lead frame 29.
- the emitter electrode 8 and the base electrode 9 on the main surface of the semiconductor chip 6 are connected to the lead portions 39 on both sides of the first slit 30, respectively, and the semiconductor chip 6 is connected. Fix to the first lead frame 29.
- the emitter electrode 8 and the base electrode 9 of the semiconductor chip 6 are separated from each other via the first slit 30.
- the semiconductor chip 6 is fixed to each product forming part 37.
- FIG. 11 is a partially enlarged plan view showing a state in which the semiconductor chip 6 is connected to the lead portion 39 of the first lead frame 29 via the electrodes 8 and 9, and FIG. 12 is further enlarged. It is sectional drawing.
- the electrodes 8, 9 are connected near the edge of the lead portion 39.
- Electrodes of different semiconductor chips 6 are connected to both sides of one elongated lead portion 39.
- the pitches a and b in the direction along the first slit 30 and in the direction orthogonal to the first slit 30 of the semiconductor chip 6 are, for example, 0.45 mm.
- the width c of the first slit 30 is 0.1 mm.
- a second lead frame is provided on the back surface of each semiconductor chip 6 connected to the first lead frame 29 in an inverted state.
- the arm 35 is positioned and electrically connected via the adhesive 20.
- the electrodes 10 on the back surface of the semiconductor chip 6 are omitted.
- connection is made using an Ag paste.
- an adhesive tape 42 is attached to the exposed surface of the first lead frame 29 to close the first slit 30.
- a space between the first lead frame 29 and the second lead frame 35 is filled with an insulating resin to fill it without gaps, and then the resin is blanked to form a resin layer 43.
- the resin layer 43 is formed so as to fill the space between the adjacent lead portions 39, between the adjacent semiconductor chips 6, and between the first lead frame 29 and the second lead frame 35 without any gap.
- FIG. Fig. 15 (a) shows a method of cutting with a wide dicing blade, a thick wire force, and a wide cutting allowance by Yuichi.
- Fig. 15 (b) shows a two-step cutting with a thin dicing blade or a thin wire cutter. It is. If the pitch for fixing the chip cannot be made narrow in chip bonding or the like, the semiconductor device 1 is manufactured by such cutting. If there is no problem in chip fixing and the chip fixing pitch can be narrowed, one-stage cutting is sufficient.
- the cutting in the direction along the first slit 30 and the cutting in the direction perpendicular to the first slit 30 are performed, and the electrode plate 2 is provided at one end.
- a large number of semiconductor devices 1 having the electrode plates 3 and 4 at the other end and in which the gap is filled with the sealing body 5 are manufactured.
- FIGS. 16 and 17 are modifications of the first embodiment.
- a concave portion having a curved surface is formed in the pair of adjacent surfaces 21 so that the electrode plates 3 and 4 do not come off.
- the semiconductor device 1 was manufactured by using the slot 30 as a stepped slit having a stepped cross section.
- FIG. 17 (a) to 17 (d) are schematic diagrams showing a method of forming stepped slits by pressing.
- Fig. 17 (a) the upper surface of the first lead frame 29 is pressed from below the first lead frame 29 with the press die holder 50 having a slit held down.
- the press die punch 51 is lifted up to form a slit 30a having a constant width as shown in FIG. 17 (b).
- the lower part of the first lead frame 29 is The press die punch 53, which is wider than the press die punch 51, is attached to form a recess 54, which is wider than the slit 30a, as shown in FIG. 17 (d).
- a stepped slit is formed in the manufacture of the semiconductor device 1, after connecting the electrode plates 3 and 4 of the semiconductor chip 6 to the surface opposite to the surface where the recesses 54 exist, the semiconductor device 1 is manufactured according to the semiconductor device manufacturing method of the first embodiment. Then, the semiconductor device 1 shown in FIG. 16 can be manufactured.
- FIG. 18 is an example in which a diode (semiconductor device) is manufactured by the method for manufacturing a semiconductor device according to the first embodiment, and is a schematic enlarged cross-sectional view of the diode.
- a diode is manufactured using two flat metal plates without slits. That is, two metal plates having the same dimensions and having only guide holes on both sides as shown in FIG. 9 are prepared.
- On one metal plate one electrode of a semiconductor chip 59 having one electrode 57 and 58 on the upper and lower surfaces, respectively. Connect the poles.
- the semiconductor chip 59 is aligned and fixed on one metal plate as in the first embodiment. Thereafter, the other metal plate is connected to the other electrode of each semiconductor chip 59, and then, as in Embodiment 1, an insulating resin is filled between the pair of metal plates and cured to form a resin layer, Next, the two metal plates and the resin layer are cut vertically and horizontally to separate them, and as shown in FIG. 18, a semiconductor device (diode) 60 having electrode plates 61 and 62 at both ends is manufactured. In the figure, the adhesive at the connection between the electrode and the metal plate is omitted. This semiconductor device (diode) 60 can also be manufactured to the same dimensions as in the first embodiment.
- the transistor 1 and the diode 60 manufactured according to the first embodiment are incorporated in a semiconductor module and an electronic device.
- the transistor 1 and the diode 60 are mounted on the module substrate.
- at least one of the transistor 1, the diode 60, and the semiconductor module is mounted on a wiring board such as a mother board constituting the electronic device.
- V C0 module as a semiconductor module and a personal computer card incorporating the V C0 module
- the personal computer card 65 used in the wireless LAN has a thin flat force-type structure as shown in FIG. 27, and a connector 66 is provided at one end. When a PC card 65 is inserted into the PC card slot, the connector 66 will be electrically connected to the PC.
- the antenna is housed in the housing 67 of the personal computer 65.
- Such a personal computer card 65 has a receiving system and a transmitting system as shown in the block diagram of FIG.
- the receiving system includes an antenna 68, a transmission / reception switching switch (SW) 69 to which the antenna 68 is connected, and a reception low-noise amplifier (LNA) connected to the transmission / reception switching switch 69. 7 0, It is composed of a reception system mixer (Rx—Mix) 71 connected to the reception low-noise amplifier 70, and a spanned LSI 72 connected to the reception system mixer 71.
- the transmission system includes a baseband LS72, a transmission mixer (Tx-Mix) 73 connected to the baseband LS72, and a transmission mixer 73 connected to the transmission mixer 73.
- VCO voltage controlled oscillator
- FIGS. 19 to 26 are diagrams relating to the VC0 module (semiconductor module) 75.
- the VC module 75 is, as shown in FIG. 19, externally composed of a module substrate 79 and a cap 80 attached to the upper surface of the module substrate 79.
- the module substrate 79 is made of a wiring substrate, and is provided with wiring 81, though only partially shown on the upper surface and inside (see FIG. 20). As shown in FIG. 21, a part of this wiring extends from the side surface to the lower surface of the module substrate 79, and the external electrode terminal 82 is formed from the side part to the lower part.
- transistors T1 and T2 As shown in FIG. 20, on the upper surface of the module substrate 79, transistors T1 and T2, variable capacitance diodes D1, chip capacitors represented by C1 to C5, and chips represented by R1 to R4 A resistor is mounted.
- the transistors T 1 and T 2 are manufactured by the method for manufacturing a semiconductor device according to the first embodiment, and have the configuration of the semiconductor device (transistor) 1.
- the variable capacitance diode D 1 is also manufactured by the method for manufacturing a semiconductor device of the first embodiment, and has the configuration of the semiconductor device (diode) 60. ing.
- the chip resistor and the chip capacitor are chip components having a height of 0.55 mm, generally called 106, and have a structure having external electrode terminals at both ends.
- a land is provided to which the external electrode terminals of the above-mentioned electronic components (transistors T1, T2, variable capacitance diode D1, chip resistor and chip capacitor) are connected. Has been. External electrode terminals of each electronic component are electrically connected to these lands via an adhesive such as solder.
- FIGS. 20 and 21 in order to emphasize that the transistors T1, T2 and the variable capacitance diode D1 are products manufactured by the manufacturing method of the first embodiment, circles indicated by two-dot chain lines are used. Surrounded by
- FIGS. 22 and 23 show the mounting structure of the semiconductor device (transistor) 1
- FIGS. 24 and 25 show the mounting structure of the semiconductor device (diode) 60.
- the external electrode terminal of the transistor 1 is connected to the lands 83a and 83b of the module substrate 79 with an adhesive 84a
- the external electrode terminal of the diode 60 is connected to the land 83e, Connected to 8 3 f by adhesive 8 4 c o
- FIG. 26 is an equivalent circuit diagram of the personal computer card 65. It has a control signal input terminal P c in, an output terminal P out, a power supply voltage terminal (V cc), and a reference voltage terminal (GND) as external electrode terminals.
- This circuit is formed by two transistors T1 and T2, a variable capacitance diode D1, chip capacitors indicated by C1 to C5, and chip resistors indicated by R1 to R4.
- the rectangular part in the circuit diagram is a microstrip line.
- the semiconductor device 1 has a transistor chip 6 in a sealing body 5, and electrode plates 3, 4 electrically connected to an emitter electrode 8 and a base electrode 9 at one end, respectively. And the other end is electrically connected to the collector electrode 10 Because the electrode plate 2 has a rectangular parallelepiped structure that exposes the electrode plate 2, the four peripheral surfaces of each of the electrode plates 2 to 4 are formed by cutting at the same time when the outer shape of the sealing body 5 is formed.
- the semiconductor device 1 is thin and small.
- the electrodes 8 and 9 of the semiconductor chip 6 constituting a transistor having two electrodes 8 and 9 on the main surface and one electrode 10 on the back surface are connected to the first lead frame 29 of the first lead frame 29.
- a plurality of semiconductor chips 6 are aligned and connected to a first lead frame 29 by connecting to the lead portions 39 separated by the lits 30, respectively, and then the electrodes 1 on the back surface of each semiconductor chip 6 are connected.
- the second lead frame 35 is connected, and then the first lead frame 29 is pasted with an adhesive tape 42 to close the first slit 30 and then the first lead frame 29
- a space between the first lead frame 35 and the second lead frame 35 is filled with an insulating resin and cured to form a resin layer 43.
- the dimension of the transistor 1 diode 60 can be set to 0.55 mm in length, 0.3 mm in width, and 0.3 mm in height. It is smaller and thinner than 0.8 mm, 0.4 mm in width and 0.4 mm in height. Further, by further reducing the terminal thickness and the chip thickness, the thickness of the semiconductor device can be further reduced.
- the first slit 30 opposed to the first slit 30 by etching is formed.
- the surface 21 has a depression, or a stepped slit formed by two-stage press molding has a depression on the adjacent surface 21.In the assembly, it is formed by cutting. Since the electrode plates 3 and 4 are hardly dropped from the sealing body 5, the reliability of the semiconductor device 1 is improved. The nature becomes high.
- Small and thin semiconductor devices (transistors) 1 and semiconductor devices (diodes) 60 incorporating the small and thin semiconductor device (transistor) 1 according to the first embodiment can also be made small and thin.
- the thickness of the VCO module 75 can be reduced from the current 1.2 mm to 1.0 Omm. Therefore, the personal computer card 65 incorporating the VC0 module can be reduced in size and thickness.
- FIGS. 29 to 31 are diagrams relating to a semiconductor device according to another embodiment (Embodiment 2) of the present invention.
- FIG. 29 is a partially enlarged schematic cross-sectional view showing a state where a semiconductor chip is mounted between the first and second lead frames in the manufacture of a semiconductor device (transistor).
- FIG. FIG. 31 is a schematic plan view of a second lead frame to be used.
- FIG. 31 shows a state in which an insulating resin is filled between the first lead frame and the second lead frame to form a resin layer. It is a typical expanded sectional view shown.
- the second lead frame 35 shown in FIG. 30 is replaced with the second lead frame 35 having no slit shown in FIG.
- a second lead frame 35b having a frame 33 is used.
- the first slit 30 of the first lead frame 29 is provided between the guide holes 31 of the guide holes 31 provided on both sides of the first lead frame 29, that is, adjacent guides.
- the second slit 33 corresponds to the guide holes 36 provided on both sides of the second lead frame 35 b. It is provided in.
- the first lead frame 29 is positioned and connected to the main surface side of the semiconductor chip 6, and the second lead frame 35b is positioned to the back surface side of the semiconductor chip 6.
- the second switch The lip 33 is located along the edge of the product forming part 37.
- the slit serves as a buffer space for preventing deformation, and the first and second lead frames 29, 3 5b does not warp as a whole, does not hinder the manufacture of semiconductor devices, and improves the yield.
- the resin layer 43 can be manufactured by filling the insulating resin between the first and second lead frames 29 and 35b and curing. After the formation of the resin layer 43, both the resin layers 43 are peeled off, and the first and second lead frames 29, 35b are cut lengthwise and crosswise together with the resin layer 43 so that the semiconductor device 1 is formed. To manufacture.
- the first lead frame 29 is less likely to be warped in the longitudinal direction, so that a longer first lead frame 29 can be used.
- the productivity can be improved, and the manufacturing cost of the semiconductor device 1 can be reduced.
- FIG. 32 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 3) of the present invention.
- the third embodiment has a structure in which a plurality of semiconductor chips are arranged in parallel. For example, two transistor chips 6 are arranged in parallel, and the electrodes 8 and 9 on the main surface of the transistor chip 6 are respectively electrically connected. Electrode plates 3 and 4 are electrically connected, and electrode plate 2 is electrically connected to electrode 10 on the back surface of transistor chip 6.
- the side of the electrode plate between the adjacent electrode plates is provided with the sealing plate 5 and the Depressions with a shape that makes it difficult for 2 to 4 to come off are provided.
- a depression is formed by etching, but the depression may be formed by a stepped slit as in the first embodiment.
- the number of the transistor chips 6 is two, but may be more.
- the semiconductor device 1C incorporates two transistor chips 6. However, a structure in which a transistor chip and a diode chip are incorporated may be adopted.
- the semiconductor devices having various structures as described above can be manufactured by selectively using the patterns of the first and second lead frames.
- a plurality of first leads are arranged in parallel so that a plurality of semiconductor chips can be connected side by side in the lead pattern.
- a first lead frame having a slit formed therein is prepared, and in the step of arranging and connecting a plurality of semiconductor chips to the first lead frame, a plurality of semiconductor chips are connected in each lead pattern.
- a lead pattern portion is cut and separated into one unit, and a hexahedral semiconductor device having a plurality of electrode plates at both ends and each of them is manufactured.
- FIG. 33 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 4) of the present invention.
- the semiconductor device 1D of the fourth embodiment has one end It has one external electrode terminal 85 and a plurality (four in this embodiment) of external electrode terminals 86 at the other end, and has a structure in which a semiconductor chip 6 d is covered with a sealing body 5.
- the semiconductor chip 6d is an IC (integrated circuit device), and a plurality of bump-shaped electrodes 87 are provided in a line on the main surface of the semiconductor chip 6d. These electrodes 87 are electrically connected to external electrode terminals 86.
- one electrode 88 is provided on the back surface of the semiconductor chip 6 d, and this electrode 88 is electrically connected to the external electrode terminal 85 via an adhesive 20. ing.
- a plurality of semiconductor devices are arranged side by side in a lead pattern.
- a first lead frame having a plurality of first slits formed in parallel so that a semiconductor chip can be connected is prepared, and then a semiconductor chip 6 d having electrodes 87 arranged at regular intervals on the main surface is prepared.
- the second lead frame is electrically connected to the electrode 88 side via the adhesive 20 in the same manner as in the first embodiment, and then the resin layer is formed and cut and separated, as shown in FIG. 33.
- Such a hexahedral semiconductor device is manufactured.
- Embodiment 4 is thin ⁇
- a small IC (integrated circuit device) can be manufactured.
- FIG. 34 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 5) of the present invention.
- the electrode plate electrically connected to the electrode on the main surface of the semiconductor chip is exposed from the sealing body 5, and the semiconductor chip is completely buried in the sealing body 5.
- This is a semiconductor device having a structure.
- the semiconductor device 1E of the fifth embodiment is a method of manufacturing the semiconductor device of the fourth embodiment.
- an adhesive tape is attached to the surface of the first lead frame to close the first slit. It can be manufactured by forming a resin layer of an insulating resin so as to cover the first lead frame and the semiconductor chip, and then cutting the first lead frame together with the resin layer vertically and horizontally.
- a first lead frame made of a metal plate and a semiconductor chip having an electrode on a main surface that can be connected to each lead portion of the lead pattern are prepared.
- each electrode on the main surface of the semiconductor chip is electrically connected to each lead portion.
- an adhesive tape is attached to the surface of the first lead frame on which the semiconductor chip is not fixed to close the first slit, and then the entire semiconductor chip is covered and the space between the leads is filled.
- the insulating resin is filled as described above, and the resin is cured to form a resin layer.
- the first lead frame and the resin layer are cut and separated lengthwise and crosswise to manufacture a hexahedral semiconductor device having a plurality of electrode plates at one end using a lead pattern portion as one unit. .
- the electrode on the back surface of the semiconductor chip 6d since the electrode on the back surface of the semiconductor chip 6d is not directly connected to the external electrode terminal, the electrode on the back surface of the semiconductor chip 6d may be omitted.
- a thin IC integrated circuit device
- the present invention is not limited to the above embodiment, and the gist of the invention is as follows. It goes without saying that various changes can be made without departing from the scope of the present invention.
- an example in which the present invention is applied to an example of manufacturing a VC0 module to be incorporated in a personal computer card and an example of manufacturing a transistor, a diode, and an IC are described.
- the present invention is applied to an electronic component or a semiconductor module to be incorporated in a mobile phone, the size and thickness of the mobile phone can be reduced.
- a thin semiconductor device can be provided.
- a small semiconductor device can be provided.
- the semiconductor device according to the present invention is used by being incorporated in a semiconductor module electronic device. However, since it is small and thin, it contributes to the miniaturization and thinning of semiconductor modules and electronic devices. I do.
Landscapes
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
Description
明 細 書 半導体装置、 半導体装置の製造方法、 半導体モジュール及びパソコン力 ―ド 技術分野 Description Semiconductor device, method of manufacturing semiconductor device, semiconductor module and personal computer
本発明は半導体装置及びその製造方法、 半導体モジュール及びパソコ ンカードに係わり、 特に薄型化技術に適用して有効な技術に関する。 背景技術 The present invention relates to a semiconductor device and a method for manufacturing the same, a semiconductor module, and a personal computer card, and more particularly to a technology effective when applied to a thinning technology. Background art
オフィスや家庭でのパーソナルコンピュータ (パソコン; Γの普及に伴 い、ィン夕一ネヅ トに代表されるバソコン間通信が盛んに行われている。 そのバソコン間通信を有線でなく無線で行う無線 L A N (構内情報通信 網 : local area network) が注目を集めている。 無線 L A Nで使用する パーソナルコンピュータ用のカー ド(パソコン力一 ド)には、 アンテナ, 送受信切り替え用スィ ッチ, 受信用低雑音増幅器, 受信系ミクサ一, 送 信系ミクサ一, 電圧制御発振器 (V C O ) 及び送信用高出力電力増幅器 等が組み込まれている。 With the spread of personal computers (PCs) in offices and homes, communication between the personal computers such as the one-in-one network has been actively carried out. The wireless LAN (local area network) has attracted attention The personal computer card (personal computer) used for the wireless LAN includes an antenna, a transmission / reception switch, and a reception switch. It incorporates a low-noise amplifier, a receiver mixer, a transmitter mixer, a voltage controlled oscillator (VCO), and a high-output power amplifier for transmission.
一方、 携帯電話機や携帯情報端末 ( P D ) の小型 ·薄型化が進む中、 それらに搭載される製品 (半導体装置等) にも小型 · 薄型化が要求され ている。 On the other hand, as mobile phones and personal digital assistants (PDs) are becoming smaller and thinner, products (such as semiconductor devices) mounted on them are also required to be smaller and thinner.
従来の半導体装置として、表面実装型のトランジスタが知られている。 例えば、 樹脂パ ヅケージの一端側下部から 1本のリードを突出させ、 他 端側下部から 2本のリードを突出させ、 前記 1本のリードの内端部上に 半導体チップを固定し、 この半導体チップの電極と他端側のリードをヮ ィャで接続した構造が知られている。 前記各リードは樹脂内で内端部分 が階段状に一段に高くなり、 パッケージの外方に突出するリードの下面 と樹脂下面は同一平面上に位置する構造になっている (例えば、 特開平 7 - 1 4 7 3 5 9号公報)。 As a conventional semiconductor device, a surface mount transistor is known. For example, one lead protrudes from the lower end of one end of the resin package, two leads protrude from the lower end of the other end, and a semiconductor chip is fixed on the inner end of the one lead. A structure in which an electrode of a chip and a lead on the other end are connected by a wire is known. Each lead is inside the resin And the lower surface of the lead and the lower surface of the resin projecting outward from the package are located on the same plane (for example, Japanese Patent Application Laid-Open No. H7-14739). .
また、 ダイオードを組み込んだ半導体装置としては、 対面する一対の 導体ネ反間に 2個のダイオードペレッ トを配置し、 導体板間に絶縁性樹脂 を充填させて 2個の半導体素子を一体化した半導体装置が知られている (例えば、 特開平 9 一 2 7 5 9 1号公報)。 Also, as a semiconductor device incorporating a diode, two diode pellets are placed between a pair of conductors facing each other, and an insulating resin is filled between the conductor plates to integrate the two semiconductor elements. 2. Description of the Related Art A semiconductor device is known (for example, Japanese Patent Application Laid-Open No. Hei 9-27959).
この半導体装置は、 以下の方法によって製造される。 最初に、 半導体 ウェハにダイォードを整列配置形成する。 ウェハの上下面にはそれそれ 極性が異なる電極が設けられる。 つぎに、 このウェハの一面に伸縮可能 なテープを貼り付ける。 つぎに、 ウェハを各ダイオード毎に分断させる とともにテープを伸長させて隣接するダイオードペレツ トを所定間隔離 す。 つぎに、 第 1の導体板を重ねて各ダイオードペレツ トの露出する電 極に電気的に接続する。 つぎに、 テープを剥離し、 現れたダイオードぺ レツ 卜の電極面に第 2の導体板を重ねて電気的に接続する。 つぎに、 第 1及び第 2の導体板間に絶縁性樹脂を充填する。 つぎに、 第 1及び第 2 の導体板の少なく とも一方を切断して隣接するダイオードペレツ トの電 極相互を電気的に分離する。 つぎに、 隣接する 2個のダイオードペレツ トを含むように、 導体板及び絶縁性樹脂を切断分離して複数の半導体装 置を製造する。 This semiconductor device is manufactured by the following method. First, the diodes are aligned on a semiconductor wafer. Electrodes having different polarities are provided on the upper and lower surfaces of the wafer, respectively. Next, an extensible tape is attached to one surface of the wafer. Next, the wafer is cut for each diode, and the tape is stretched to separate adjacent diode pellets for a predetermined distance. Next, the first conductor plates are overlapped and electrically connected to the exposed electrodes of each diode pellet. Next, the tape is peeled off, and a second conductor plate is superimposed on the electrode surface of the diode pellet that has appeared to be electrically connected. Next, an insulating resin is filled between the first and second conductive plates. Next, at least one of the first and second conductor plates is cut to electrically separate the electrodes of the adjacent diode pellets. Next, a plurality of semiconductor devices are manufactured by cutting and separating the conductive plate and the insulating resin so as to include two adjacent diode pellets.
小型化したトランジスタとして、 本出願人は図 3 5及び図 3 6に示す 半導体装置 9 0を開発している。 この半導体装置 9 0は、 前記特許文献 1のトランジスタの最適設計を図ったもので、 パッケージ内のリードの 立ち上がりを斜めにするとともに、 パッケージ小さく したものである。 半導体装置 9 0は、 外観的には細長の絶縁性樹脂からなる封止体 (パ ヅケージ) 9 1の一端から 2本のリード 9 2, 9 3を突出させ、 他端か ら前記リード 9 2 , 9 3よりも幅が広い 1本のリード 9 4を突出させた 構造になっている。 幅広のリード 9 4の封止体 9 1に被われる内端上に は、 半導体素子 (半導体チップ) 9 5が導電性の接合材を介して固定さ れている。 The present applicant has developed a semiconductor device 90 shown in FIGS. 35 and 36 as a miniaturized transistor. This semiconductor device 90 is designed for the optimal design of the transistor of Patent Document 1 described above, in which the rise of the lead in the package is made oblique and the package is made smaller. In the semiconductor device 90, two leads 92, 93 are protruded from one end of a sealing body (package) 91 made of an elongated insulating resin in appearance. In this structure, a single lead 94 wider than the leads 92 and 93 protrudes. A semiconductor element (semiconductor chip) 95 is fixed on the inner end of the wide lead 94 covered by the sealing body 91 via a conductive bonding material.
この半導体チヅプ 9 5はトランジスタチップからなり、 例えば、 上面 には図示はしないがェミ ッ夕電極とベース電極が設けられ、 下面はコレ ク夕電極になっている。 従って、 リード 9 4はコレクタリードになる。 半導体チヅプ 9 5の上面の各電極と、 リード 9 2 , 9 3の封止体 9 1に 被われる内端部分は、 導電性のワイヤ 9 6 , 9 7によって電気的に接続 されている。 従って、 リード 9 2 , 9 3において、 一方のリードがエミ ヅ夕 リードになり、 他方のリードがペースリードになる。 ワイヤ 9 6 , 9 7も外部から透けて見えないように封止体 9 1に被われている。 The semiconductor chip 95 is formed of a transistor chip. For example, although not shown, an emitter electrode and a base electrode are provided on the upper surface, and the lower surface is a collector electrode. Therefore, lead 94 becomes a collector lead. The electrodes on the upper surface of the semiconductor chip 95 and the inner ends of the leads 92 and 93 covered by the sealing body 91 are electrically connected by conductive wires 96 and 97. Therefore, of the leads 92 and 93, one lead becomes an emergency lead and the other lead becomes a pace lead. The wires 96 and 97 are also covered by the sealing body 91 so that they cannot be seen through from the outside.
リード 9 2〜 9 4の外端の下面と封止体 9 1の下面は同一平面上に位 置し、 表面実装型の半導体装置を構成している。 封止体 9 1内に延在す る リード 9 2〜 9 4は途中から斜めに立ち上がり、 再び外端部分に平行 になるように延在している。 そして、 この平行部分に半導体チヅプ 9 5 が固定され、 かつワイヤ 9 6 , 9 7が接続される構造になっている。 封 止体 9 1はできるだけ小さく設計され、 リ一ド 9 2〜 9 4の封止体 9 1 からの突出長さもできるだけ短く設計されて小型化が図られている。 The lower surfaces of the outer ends of the leads 92 to 94 and the lower surface of the sealing body 91 are located on the same plane to constitute a surface-mounted semiconductor device. The leads 92 to 94 extending into the sealing body 91 rise obliquely from the middle and extend again to be parallel to the outer end portion. The semiconductor chip 95 is fixed to the parallel portion, and the wires 96 and 97 are connected. The sealing body 91 is designed to be as small as possible, and the lengths of the leads 92 to 94 protruding from the sealing body 91 are designed to be as short as possible to achieve miniaturization.
ここで、 寸法の一例を挙げると、 封止体 9 1は、 幅 0. 6 mm、 長さ 0. 8 mm、 高さ 0. 4 mmである。 リード 9 2〜 9 4の封止体 9 1か らの突出長さは 0. 1 mmであり、 半導体装置 9 0の最大長さは 1 . 0 mmである。 また、 リード 9 2〜 9 4の下面の長さは 0. 1 5 mmであ り、この長さ領域が実装面となる。半導体チップ 9 5は 1辺の長さが 0. 2 5 mmとなる正方形であり、 厚さは 0. 1 mmである。 ワイヤのル一 プ高さは 0. 1 mm以下としてある。 リードの厚さは 0. 1 1 mmであ る。 また、 リード 9 4の下面側の樹脂の厚さは 0 . 0 7 m mとなってい る ο Here, as an example of the dimensions, the sealing body 91 has a width of 0.6 mm, a length of 0.8 mm, and a height of 0.4 mm. The projecting length of the leads 92 to 94 from the sealing body 91 is 0.1 mm, and the maximum length of the semiconductor device 90 is 1.0 mm. The length of the lower surface of the leads 92 to 94 is 0.15 mm, and this length region is the mounting surface. The semiconductor chip 95 is a square having a side length of 0.25 mm and a thickness of 0.1 mm. The loop height of the wire is 0.1 mm or less. Lead thickness is 0.11 mm The The thickness of the resin on the lower surface side of the lead 94 is 0.07 mm.ο
このような半導体装置 9 0は、 その製造において、 封止体 9 1を形成 する際の樹脂成形の安定化、 リード 9 2〜 9 4の機械的強度の維持等に よって、 外形寸法も上述の数値よりも小さく し難く、 さらなる小型 '薄 型化はし難い。 ' In the manufacture of such a semiconductor device 90, the external dimensions are also as described above by stabilizing the resin molding when forming the sealing body 91 and maintaining the mechanical strength of the leads 92 to 94. It is difficult to make it smaller than the numerical value, and it is difficult to make it even smaller and thinner. '
携帯電話機の小型 '薄型化、 パソコンカードの薄型化等によって、 組 み込まれる半導体装置はさらなる薄型化が要請されている。 例えば、 パ ソコンカードに組み込む V C 0 ( V C 0モジュール) は、 0 . 3 m m程 度の薄型化が要請されている。 As mobile phones become smaller and thinner and PC cards become thinner, semiconductor devices to be embedded are required to be even thinner. For example, the VC0 (VC0 module) to be incorporated into a personal computer card is required to be as thin as 0.3 mm.
本発明の目的は、 小型 ·薄型の半導体装置、 半導体モジュール及び電 子装置を提供することにある。 An object of the present invention is to provide a small and thin semiconductor device, a semiconductor module, and an electronic device.
本発明の前記ならびにそのほかの目的と新規な特徴は、 本明細書の記 述および添付図面からあきらかになるであろう。 発明の開示 The above and other objects and novel features of the present invention will become apparent from the description of the present specification and the accompanying drawings. Disclosure of the invention
本願において開示される発明のうち代表的なものの概要を簡単に説明 すれば、 下記のとおりである。 The outline of a typical invention disclosed in the present application is briefly described as follows.
( 1 ) 半導体装置は、 主面に 2個の電極を有するとともに裏面に 1個 の電極を有する トランジスタが形成された半導体チップと、 前記主面の 各電極に電気的に接続されかつ電気的に独立した 2つの電極板と、 前記 裏面の電極に電気的に接続される電極板と、 前記半導体チップの側面を 被うとともに前記電極板間に充填される絶縁性樹脂からなる封止体とを 有し、 前記封止体及び前記電極板によって六面体構造になっていること を特徴とする。 前記半導体チップの主面には前記トランジスタの能動部 が位置し、 この能動部を挾んで 2個の電極が配置されている。 前記半導 体チップの主面側に配置される複数の電極板において、 隣接する前記電 極板間の電極板側面には前記封止体から前記電極板が抜け難くなる形状 の窪みが設けられている。 (1) The semiconductor device includes a semiconductor chip having a transistor having two electrodes on a main surface and one electrode on a back surface, and a semiconductor chip electrically connected to and electrically connected to each electrode on the main surface. Two independent electrode plates, an electrode plate electrically connected to the electrode on the back surface, and a sealing body that covers a side surface of the semiconductor chip and is filled with an insulating resin and is filled between the electrode plates. And a hexahedral structure formed by the sealing body and the electrode plate. The active portion of the transistor is located on the main surface of the semiconductor chip, and two electrodes are arranged so as to sandwich the active portion. The semi-conductive In the plurality of electrode plates arranged on the main surface side of the body chip, a side surface of the electrode plate between the adjacent electrode plates is provided with a depression having a shape that makes it difficult for the electrode plate to come off from the sealing body.
このような半導体装置は以下の方法によって製造される。 即ち、 半導 体装置は、 エッチングによって形成されたス リ ッ ト及びこの第 1のス リ ヅ トの両側のリード部分を含むリードパターンを複数並列に有する金属 板からなる第 1のリードフレームと、 前記第 1のリードフレームと同じ 大きさの金属板からなる第 2のリードフレームと、 主面に前記第 1のス リ ッ トの幅よりも広い間隔で電極を配し、 かつ前記主面の反対の裏面に 電極を有する半導体チップとを準備する工程と、 Such a semiconductor device is manufactured by the following method. That is, the semiconductor device includes a first lead frame formed of a metal plate having a plurality of slits formed by etching and a plurality of lead patterns including lead portions on both sides of the first slits in parallel. A second lead frame made of a metal plate having the same size as the first lead frame; electrodes disposed on a main surface at intervals larger than the width of the first slit; and Preparing a semiconductor chip having electrodes on the opposite back side of
前記第 1のリードフレームの各リードパターンにおいて、 前記半導体 チップの主面の前記各電極を前記第 1のスリ ヅ トの両側の前記リード部 分にそれそれ電気的に接続する工程と、 In each of the lead patterns of the first lead frame, electrically connecting the respective electrodes on the main surface of the semiconductor chip to the respective lead portions on both sides of the first slit;
前記第 1のリードフレームに前記第 2のリードフレームを重ねるよう にして前記各半導体チップの裏面の前記電極に第 2のリードフレームを 電気的に接続する工程と、 Electrically connecting a second lead frame to the electrodes on the back surface of each of the semiconductor chips so that the second lead frame overlaps the first lead frame;
前記第 1のリードフレームの前記半導体チップが固定されない面に接 着テープを貼りつけて前記第 1のスリ ッ トを塞ぐ工程と、 A step of attaching an adhesive tape to a surface of the first lead frame on which the semiconductor chip is not fixed to close the first slit;
前記第 1のリードフレームと前記第 2のリードフレームの間の空間に 絶縁性樹脂を充填するとともに、 この樹脂を硬化させて樹脂層を形成す る工程と、 Filling a space between the first lead frame and the second lead frame with an insulating resin, and curing the resin to form a resin layer;
前記接着テープを剥離した後、 前記第 1のリードフレーム及び前記樹 脂層並びに前記第 2のリードフレームを縦横に切断分離させて前記リ一 ドパターン部分を 1単位として、 一端に一つの電極板を有し、 他端に二 つの電極板を有する六面体の半導体装置を製造する工程とによって製造 される。 図面の簡単な説明 . 図 1は本発明の一実施形態 (実施形態 1 ) である半導体装置 ( トラン ジス夕) の外観を示す斜視図である。 After peeling the adhesive tape, the first lead frame, the resin layer, and the second lead frame are cut and separated lengthwise and crosswise to make one electrode plate at one end with the lead pattern portion as one unit. And manufacturing a hexahedral semiconductor device having two electrode plates at the other end. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing the appearance of a semiconductor device (transistor) which is an embodiment (Embodiment 1) of the present invention.
図 2は図 1の A— A線に沿う模式的断面図である。 FIG. 2 is a schematic cross-sectional view taken along line AA of FIG.
図 3は図 1の: B— ; B線に沿う模式的断面図である。 FIG. 3 is a schematic sectional view taken along the line B--B in FIG.
図 4は本実施形態 1の半導体装置に組み込まれる半導体チップの模式 的平面図である。 FIG. 4 is a schematic plan view of a semiconductor chip incorporated in the semiconductor device of the first embodiment.
図 5は図 4の C— C線に沿う模式的断面図である。 FIG. 5 is a schematic cross-sectional view taken along the line CC of FIG.
図 6は前記半導体チップを製造する図であり、 半導体ウェハと、 前記 半導体ウェハから製造された半導体チップを示す模式図である。 FIG. 6 is a diagram for manufacturing the semiconductor chip, and is a schematic diagram showing a semiconductor wafer and a semiconductor chip manufactured from the semiconductor wafer.
図 7は本実施形態 1の半導体装置を製造する際使用する第 1のリー ド フレームの模式的平面図である。 FIG. 7 is a schematic plan view of a first lead frame used when manufacturing the semiconductor device of the first embodiment.
図 8は第 1のリードフレームにおけるスリ ッ ト部分を含む一部の模式 的拡大断面図である。 FIG. 8 is a schematic enlarged cross-sectional view of a part of the first lead frame including a slit portion.
図 9は前記第 2のリードフレームの模式的平面図である。 FIG. 9 is a schematic plan view of the second lead frame.
図 1 0は第 1のリ一ドフレームに前記半導体チップの主面側を重ねる ようにして接続した模式的平面図である。 FIG. 10 is a schematic plan view in which the main surface side of the semiconductor chip is connected to the first lead frame so as to overlap.
図 1 1は半導体チップが接続された第 1のリードフレームの一部を示 す模式的拡大平面図である。 FIG. 11 is a schematic enlarged plan view showing a part of a first lead frame to which a semiconductor chip is connected.
図 1 2は半導体チップが接続された第 1のリードフレームの一部を示 す模式的拡大断面図である。 FIG. 12 is a schematic enlarged sectional view showing a part of a first lead frame to which a semiconductor chip is connected.
図 1 3は第 1のリードフレームに接続された半導体チップの裏面側に 第 2のリードフレームを接続した状態を示す一部の模式的拡大断面図で あ^ o FIG. 13 is a partial enlarged cross-sectional view showing a state in which the second lead frame is connected to the back surface of the semiconductor chip connected to the first lead frame.
図 1 4は第 1のリー ドフレームと第 2のリードフレームの間に絶縁性 樹脂を充填して樹脂層を形成した状態を示す模式的拡大断面図である。 図 1 5は第 1及び第 2のリードフレームを樹脂層共々切断して複数の 半導体装置を形成する 2つの製造例を示す模式的拡大断面図である。 図 1 6はプレスによつて段付状スリ ッ トを形成した第 1のリードフレ ームを使用して製造した半導体装置を示す模式的拡大断面図である。 図 1 7は段付状スリ ッ トの形成方法を示す工程断面図である。 FIG. 14 is a schematic enlarged sectional view showing a state where a resin layer is formed by filling an insulating resin between the first lead frame and the second lead frame. FIG. 15 is a schematic enlarged cross-sectional view showing two manufacturing examples in which the first and second lead frames are cut together with the resin layer to form a plurality of semiconductor devices. FIG. 16 is a schematic enlarged sectional view showing a semiconductor device manufactured by using a first lead frame in which a stepped slit is formed by a press. FIG. 17 is a process sectional view illustrating a method of forming a stepped slit.
図 1 8は本実施形態 1の半導体装置の製造方法によって製造した半導 体装置 (ダイオード) を示す模式的拡大断面図である。 FIG. 18 is a schematic enlarged sectional view showing a semiconductor device (diode) manufactured by the method for manufacturing a semiconductor device according to the first embodiment.
図 1 9は本実施形態 1で製造したトランジス夕やダイォードを組み込 んだ V C 0モジュールの外観を示す斜視図である。 FIG. 19 is a perspective view showing the appearance of the VC0 module incorporating the transistor and the diode manufactured in the first embodiment.
図 2 0はキヤヅプを取り外した V C 0モジュールの模式的平面図であ る。 FIG. 20 is a schematic plan view of the VC0 module with the cap removed.
図 2 1はキヤヅプを取り外した V C Oモジュールの模式的断面図であ る。 FIG. 21 is a schematic sectional view of the VCO module with the cap removed.
図 2 2は V C 0モジュールのモジュール基板に実装された トランジス 夕を示す一部の模式的斜視図である。 FIG. 22 is a partial schematic perspective view showing a transistor mounted on the module substrate of the VC0 module.
図 2 3は V C 0モジュールのモジュール基板に実装された トランジス 夕を示す一部の模式的断面図である。 FIG. 23 is a partial schematic cross-sectional view showing a transistor mounted on the module substrate of the VC0 module.
図 2 4は V C 0モジュールのモジユール基板に実装されたダイォ一ド を示す一部の模式的斜視図である。 FIG. 24 is a partial schematic perspective view showing a diode mounted on the module board of the VC0 module.
図 2 5は V C 0モジュールのモジュール基板に実装されたダイォ一ド を示す一部の模式的断面図である。 FIG. 25 is a partial schematic cross-sectional view showing a diode mounted on the module substrate of the VC0 module.
図 2 6は V C 0モジュールの等価回路図である。 FIG. 26 is an equivalent circuit diagram of the VC0 module.
図 2 7は V C Oモジュールを組み込んだパソコンカードの模式的平面 図である。 Figure 27 is a schematic plan view of a PC card incorporating a VCO module.
図 2 8はパソコン力一ドの等価回路図である。 Figure 28 is an equivalent circuit diagram of a personal computer.
図 2 9は本発明の他の実施形態 (実施形態 2 ) である半導体装置 ( ト ランジス夕) の製造において、 第 1及び第 2のリードフレームの間に半 導体チップを取り付けた状態を示す一部の模式的拡大断面図である。 図 3 0は本実施形態 2で使用する第 2のリードフレームの模式的平面 図である。 FIG. 29 shows a semiconductor device (T) according to another embodiment (Embodiment 2) of the present invention. FIG. 4 is a partially enlarged schematic cross-sectional view showing a state in which a semiconductor chip is mounted between first and second lead frames in the manufacture of Rungis. FIG. 30 is a schematic plan view of a second lead frame used in the second embodiment.
図 3 1は本実施形態 2の半導体装置の製造において、 第 1のリ一ドフ レームと第 2のリードフレームの間に絶縁性樹脂を充填して樹脂層を形 成した状態を示す模式的拡大断面図である。 FIG. 31 is a schematic enlarged view showing a state in which an insulating resin is filled between the first lead frame and the second lead frame to form a resin layer in the manufacture of the semiconductor device of the second embodiment. It is sectional drawing.
図 3 2は本発明の他の実施形態 (実施形態 3 ) である半導体装置を示 す模式的拡大断面図である。 FIG. 32 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 3) of the present invention.
図 3 3は本発明の他の実施形態 (実施形態 4 ) である半導体装置を示 す模式的拡大断面図である。 FIG. 33 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 4) of the present invention.
図 3 4は本発明の他の実施形態 (実施形態 5 ) である半導体装置を示 す模式的拡大断面図である。 FIG. 34 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 5) of the present invention.
図 3 5は本出願人の開発による半導体装置 ( トランジスタ) の外観を 示す内部を透しした状態の模式的斜視図である。 FIG. 35 is a schematic perspective view showing the external appearance of a semiconductor device (transistor) developed by the present applicant, with the inside being seen through.
図 3 6は図 3 5に示す半導体装置の模式的拡大断面図である。 発明を実施するための最良の形態 FIG. 36 is a schematic enlarged sectional view of the semiconductor device shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 図面を参照して本発明の実施の形態を詳細に説明する。 なお、 発明の実施の形態を説明するための全図において、 同一機能を有するも のは同一符号を付け、 その繰り返しの説明は省略する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In all the drawings for describing the embodiments of the present invention, components having the same function are denoted by the same reference numerals, and their repeated description will be omitted.
(実施形態 1 ) (Embodiment 1)
図 1乃至図 1 5は本発明の一実施形態 (実施形態 1 ) である半導体装 置の製造方法に係わる図である。 図 1乃至図 3は半導体装置の外観及び その内部構造を示す断面図である。 1 to 15 are diagrams related to a method for manufacturing a semiconductor device according to an embodiment (Embodiment 1) of the present invention. 1 to 3 are cross-sectional views showing the external appearance of a semiconductor device and its internal structure.
本実施形態 1の半導体装置 1はトランジスタを構成し、 外観的には図 1に示すように、 六面体構造、 即ち、 直方体になっている。 直方体の一 端部分は一枚の電極板 2で形成され、 他端部分は 2枚の電極板 3 , 4と この 2枚の電極板 3 , 4間に充填された絶縁性樹脂からなる封止体 5で 形成されている。 また、 一端部分の電極板 2 と他端部分の電極板 3 , 4 間には前記封止体 5が埋め込まれている。 電極板 2はコレクタ ( C ) 電 極端子となり、 電極板 3はェミ ツ夕 ( E ) 電極端子となり、 電極板 4は ベース (B ) 電極端子となっている。 The semiconductor device 1 of the first embodiment forms a transistor, As shown in Fig. 1, it has a hexahedral structure, that is, a rectangular parallelepiped. One end of the rectangular parallelepiped is formed by one electrode plate 2, and the other end is sealed by two electrode plates 3, 4 and insulating resin filled between the two electrode plates 3, 4. It is formed of body 5. The sealing body 5 is embedded between the electrode plate 2 at one end and the electrode plates 3 and 4 at the other end. Electrode plate 2 is a collector (C) electrode terminal, electrode plate 3 is an emitter (E) electrode terminal, and electrode plate 4 is a base (B) electrode terminal.
直方体の両端面を除く残りの四面は切断によつて形成され、 それそれ 平坦な面になっている。 即ち、 図 1で示す上面と下面は電極板 2, 3, 4とこれら電極板 2 , 3, 4間に延在する封止体 5で形成され、 図 1に 示す左側の前面は電極板 2 , 3 とこれら電極板 2 , 3間に延在する封止 体 5で形成され、 その背面は電極板 2, 4とこれら電極板 2 , 4間に延 在する封止体 5で形成されている。 直方体の右端面は正方形の電極板 2 で形成され、 左端面は電極板 3 , 4とこの電極板 3 , 4間に挟まれる封 止体 5 とによつて形成されている。 The remaining four sides except the both end faces of the rectangular parallelepiped are formed by cutting, and each is a flat surface. That is, the upper and lower surfaces shown in FIG. 1 are formed by electrode plates 2, 3, and 4 and a sealing body 5 extending between these electrode plates 2, 3, and 4, and the left front surface shown in FIG. , 3 and a sealing body 5 extending between the electrode plates 2, 3, and the back surface thereof is formed by a sealing body 5 extending between the electrode plates 2, 4 and the electrode plates 2, 4. I have. The right end face of the rectangular parallelepiped is formed by a square electrode plate 2, and the left end face is formed by electrode plates 3, 4 and a sealing body 5 sandwiched between the electrode plates 3, 4.
図 2及び図 3は図 1の A— A線及び B— B線に沿う断面図である。 電 極板 2の内面には半導体チップ 6が接続されている。半導体チヅプ 6は、 図 4及び図 5にも示すように、 半導体基板 Ίの主面側に二つの突出した バンプ状の電極 8, 9を有するとともに、 半導体基板 7の裏面全体に電 極 1 0を有している。 半導体チップ 6はトランジスタを構成する トラン ジス夕チップ 6であり、 電極 8はエミ ヅ夕電極 8、 電極 9はベース電極 9、 電極 1 0はコレクタ電極 1 0である。 半導体チップ 6を構成する半 導体基板 7は、 例えば、 n型半導体となっている。 また、 半導体基板 7 の主面側の表層部分には局部的に P型半導体領域が形成されるとともに、 この p型半導体領域の中央表層部分には局部的に n型半導体領域が形成 されている。 p型半導体領域はペース領域 1 1 となり、 n型半導体領域 はエミ ヅ夕領域 1 2になっている。 従って、 n型半導体となる半導体基 板 7はコレクタ領域を形成する。 また、 半導体基板 7の主面側には選択 的に 2層に亘つて絶縁膜 1 3 , 1 4が設けられるとともに、 この絶縁膜 1 3, 1 4の間を縫うように配線層 1 5, 1 6が設けられている。 配線 層 1 5はエミ ヅ夕領域 1 2と電極(エミ ヅ夕電極) 8を電気的に接続し、 配線層 1 6はべ一ス領域 1 1と電極 (ベース電極) 9を電気的に接続し ている。 2 and 3 are cross-sectional views taken along lines AA and BB in FIG. The semiconductor chip 6 is connected to the inner surface of the electrode plate 2. As shown in FIGS. 4 and 5, the semiconductor chip 6 has two protruding bump-shaped electrodes 8 and 9 on the main surface side of the semiconductor substrate 7, and has electrodes 10 on the entire back surface of the semiconductor substrate 7. have. The semiconductor chip 6 is a transistor chip 6 constituting a transistor. The electrode 8 is an emitter electrode 8, the electrode 9 is a base electrode 9, and the electrode 10 is a collector electrode 10. The semiconductor substrate 7 constituting the semiconductor chip 6 is, for example, an n-type semiconductor. In addition, a P-type semiconductor region is locally formed in a surface layer portion on the main surface side of the semiconductor substrate 7, and an n-type semiconductor region is locally formed in a central surface layer portion of the p-type semiconductor region. . The p-type semiconductor region becomes the pace region 11 and the n-type semiconductor region Is the Emi ヅ evening area 12. Therefore, the semiconductor substrate 7 to be an n-type semiconductor forms a collector region. Insulating films 13 and 14 are selectively provided on the main surface side of the semiconductor substrate 7 in two layers, and the wiring layers 15 and 14 are sewn between the insulating films 13 and 14. 16 are provided. The wiring layer 15 electrically connects the emitter region 12 and the electrode (electrode electrode) 8, and the wiring layer 16 electrically connects the base region 11 to the electrode (base electrode) 9. are doing.
本実施形態 1の半導体チップ 6は、 主面の二つの電極、 即ちェミ ッタ 電極 8とべ一ス電極 9が前述の二つの電極板 3 , 4にそれそれ接続され るため、 所定の距離離れるように製造しておく必要がある。 そこで、 ベ —ス領域 1 1及びエミ ッ夕領域 1 2等が設けられる能動部 (ァクティプ 領域) 1 7を挟んで両側にエミ ッ夕電極 8及びべ一ス電極 9は配置され る (図 4は配線層 1 5 , 1 6及び能動部 1 Ίを模式的に示してある)。例 えば、 半導体チップ 6は、 厚さ 0. 1 5 mmで一辺が 0. 2 5 mmの正 方形になっている。 そして、 A uバンプからなるエミ ヅ夕電極 8とべ一 ス電極 9とのピッチは 0. 1 6 mmになっている。 The semiconductor chip 6 of the first embodiment has a predetermined distance because two electrodes on the main surface, that is, the emitter electrode 8 and the base electrode 9 are connected to the two electrode plates 3 and 4 respectively. It needs to be manufactured away. Therefore, the emitter electrode 8 and the base electrode 9 are arranged on both sides of the active part (active area) 17 in which the base region 11 and the emitter region 12 are provided (FIG. 4). Schematically shows the wiring layers 15 and 16 and the active portion 1 #). For example, the semiconductor chip 6 is a square having a thickness of 0.15 mm and a side of 0.25 mm. The pitch between the emitter electrode 8 made of Au bumps and the base electrode 9 is 0.16 mm.
コレクタ電極となる半導体チップ 6の裏面の電極 1 0は、 Au S i層 や A gペース ト等の接着材 2 0によつて電極板 2の内面に固定されてい る。 電極板 2は外部電極端子としてコレクタ電極端子になる。 電極板 2 や電極板 3 , 4は Cu合金や 42ァロイで形成され、 電極の接合面には 電極との接合性を良好とするために A uメヅキ膜等が形成されている。 電極板 2〜4は、 0. l mm〜0. 1 5 mmの厚さの金属板 (リードフ レーム) を切断して形成されることから、 電極板 2及び電極板 3, 4の 厚さは 0. 1 mm〜0. 1 5 mmになる。 The electrode 10 on the back surface of the semiconductor chip 6 serving as a collector electrode is fixed to the inner surface of the electrode plate 2 by an adhesive 20 such as an AuSi layer or an Ag paste. The electrode plate 2 becomes a collector electrode terminal as an external electrode terminal. The electrode plate 2 and the electrode plates 3 and 4 are formed of a Cu alloy or 42 alloy, and an Au plating film or the like is formed on the bonding surface of the electrodes in order to improve the bondability with the electrodes. Since the electrode plates 2 to 4 are formed by cutting a metal plate (lead frame) having a thickness of 0.1 mm to 0.15 mm, the thickness of the electrode plate 2 and the electrode plates 3 and 4 is It becomes 0.1 mm to 0.15 mm.
図 2及び図 3に示すように、 半導体チップ 6の主面のエミ ヅ夕電極 8 は電極板 3に接続され、 電極板 3は外部電極端子としてエミ ッ夕電極端 子を形成することになる。 また、 ベース電極 9は電極板 4に接続され、 電極板 4は外部電極端子としてベース電極端子になる。 As shown in FIGS. 2 and 3, the emitter electrode 8 on the main surface of the semiconductor chip 6 is connected to the electrode plate 3, and the electrode plate 3 serves as an external electrode terminal. Will form a child. Further, the base electrode 9 is connected to the electrode plate 4, and the electrode plate 4 serves as a base electrode terminal as an external electrode terminal.
また、 これも本発明の特徴の一つであるが、 電極板 3と電極板 4の対 面する面は、 リードフレームの状態でエッチングして設けたスリ ツ トに よる面である。 スリ ツ ト形成による対面する面を、 以下隣接面 2 1と呼 称する。 本実施形態 1では、 スリ ッ トは液体ェッチャン トを使用したェ ツチングによって形成されるため、 エツチングの仕方によつて対面する 一対の隣接面 2 1の間隔が表面よりも内方に向かうにつれて徐々に広く なる形状にすることができる。 即ち、 隣接面 2 1は中央が窪む面となる ことから、 一対の隣接面 2 1に充填された封止体 5との結合度が良好と なる。 この接合度 (接着度) の向上は、 隣接面 2 1は曲面となり、 封止 体 5との接触面積が平坦面に比較して広くなることと、 電極板 3, 4の 隣接面 2 1が封止体 5に嚙み合うようになることによる。 Also, this is one of the features of the present invention, but the surfaces of the electrode plate 3 and the electrode plate 4 facing each other are surfaces formed by slits formed by etching in a state of a lead frame. The surface facing the slit formation is hereinafter referred to as an adjacent surface 21. In the first embodiment, since the slit is formed by the etching using the liquid etchant, the distance between the pair of adjacent surfaces 21 facing each other depending on the manner of the etching gradually goes inward from the surface. The shape can be made wider. That is, since the adjacent surface 21 is a surface whose center is depressed, the degree of coupling with the sealing body 5 filled in the pair of adjacent surfaces 21 is improved. This improvement in the degree of bonding (adhesion) is due to the fact that the adjacent surface 21 is a curved surface, the contact area with the sealing body 5 is wider than the flat surface, and the adjacent surface 21 of the electrode plates 3 and 4 is This is due to the fact that it comes into contact with the sealing body 5.
半導体装置 1は、 例えば、 電極板 2〜4の厚さを 0. 1 5 mmとし、 厚さ 0. 1 5 mmで一辺が 0. 2 5 mmの半導体チップ 6を使用した場 合、 図 1の状態、 即ち、 表面実装姿勢で、 長さ 0. 5 5 mm、 幅 0. 3 mm、 高さ 0. 3 mmとすることができる。 半導体チップ 6の厚さを現 状の限界である 0. 1 mmとし、 電極板をさらに薄くすれば、 半導体装 置 1はその長さをさらに短くできる。 For example, when the thickness of each of the electrode plates 2 to 4 is 0.15 mm and the semiconductor chip 6 is 0.15 mm thick and 0.25 mm on a side, the semiconductor device 1 has a structure shown in FIG. In this state, that is, in the surface mounting posture, the length can be 0.55 mm, the width is 0.3 mm, and the height is 0.3 mm. If the thickness of the semiconductor chip 6 is set to the current limit of 0.1 mm and the electrode plate is further thinned, the length of the semiconductor device 1 can be further reduced.
つぎに、 本実施形態 1の半導体装置 1の製造方法について説明する。 半導体装置 1の製造に際して、 半導体チップ 6及び 2枚のリードフレー ムが準備される。 半導体チップ 6は、 図 6 (a) に示すように、 シリコ ンからなる半導体ウェハ 2 5の状態で半導体チヅプとなる素子部 2 6を 縦横に配置形成する。 各素子部 2 6は、 図 4及び図 5で説明した構造に 形成する。 半導体ウェハ 2 5の状態でバンプ電極を形成しておく ととも に、 必要に応じて裏面の電極 (メ ツキ膜等) も形成しておく。 つぎに、 半導体ウェハ 2 5をダイシング等によって個片化し、 厚さ 0 . 1 5 m m で一辺の長さが 0 . 2 5 m mの正方形となる半導体チップ 6を複数形成 する 〔図 6 ( b ) 参照〕。 Next, a method for manufacturing the semiconductor device 1 of the first embodiment will be described. In manufacturing the semiconductor device 1, a semiconductor chip 6 and two lead frames are prepared. As shown in FIG. 6 (a), the semiconductor chip 6 is formed by vertically and horizontally arranging element portions 26 which become semiconductor chips in a state of a semiconductor wafer 25 made of silicon. Each element section 26 is formed in the structure described with reference to FIGS. A bump electrode is formed in the state of the semiconductor wafer 25, and an electrode (a plating film or the like) on the back surface is formed as necessary. Next, The semiconductor wafer 25 is diced into individual pieces by dicing or the like, and a plurality of semiconductor chips 6 each having a thickness of 0.15 mm and a side length of 0.25 mm are formed [see FIG. 6 (b)].
2枚のリードフレームは、 図 7に示すように、 幅員方向に沿って平行 に第 1のス リ ッ ト 3 0を複数設けた第 1のリードフレーム 2 9 と、 図 9 に示すように、 外形寸法が第 1のリードフレーム 2 9 と同じ第 2のリー ドフレーム 3 5である。 これらのリードフレームは、 厚さは 0 . 1 m m 〜 0 . 1 5 m mの C u合金や 4 2ァロイからなり、 いずれもその両側に 一一定ピッチに配列されたガイ ド孔 3 1, 3 6を有している。 これらのガ イ ド孔 3 1 , 3 6は、 第 1のリー ドフ レーム 2 9に第 2のリー ドフレー ム 3 5を一致させて重ねた場合一致するように形成されている。 ガイ ド 孔 3 1, 3 6はリードフレームの搬送や位置決めに使用される。 また、 これらのリ一 ドフレームは、 その一面に半導体チヅプ 6の電極板 2 ~ 4 が接続されるため、 その接続部分には、 図示はしないが A uメツキ等が 施されている。 As shown in FIG. 7, the two lead frames include a first lead frame 29 in which a plurality of first slits 30 are provided in parallel along the width direction, and as shown in FIG. The second lead frame 35 has the same outer dimensions as the first lead frame 29. These lead frames are made of a Cu alloy or a 42 alloy having a thickness of 0.1 mm to 0.15 mm, all of which have guide holes 31 and 3 arranged at a constant pitch on both sides. Has 6. These guide holes 31 and 36 are formed so as to be aligned when the first lead frame 29 is overlapped with the second lead frame 35. Guide holes 31 and 36 are used to transport and position the lead frame. In addition, these lead frames are connected to the electrode plates 2 to 4 of the semiconductor chip 6 on one surface thereof, and are provided with Au plating or the like (not shown) at the connection portions.
図 9に示すように、 第 2のリードフレーム 3 5はガイ ド孔 3 6以外の ものは設けられず、 平坦な金属板となっている。 第 1のリードフレーム 2 9は、 図 7に示すように、 第 1のス リ ッ ト 3 0は隣接するガイ ド孔 3 1のピッチの中間に位置するように配列されている。 第 1のスリ ッ ト 3 0のスリ ヅ トピッチ (溝間隔) は、 例えば、 0 . 4 5 m mになっている。 第 1のリードフレーム 2 9の第 1のス リ ツ ト 3 0は、 液体ェヅチャン ト を使用したエッチングによって形成される。 この結果、 図 8に示すよう に、第 1のスリ ッ ト 3 0を構成する一対の対面する面(隣接面 2 1 )は、 第 1のリードフレーム 2 9の厚さ方向において、 中央が窪んだ曲面にな る。 即ち、 エッチングの仕方によって対面する一対の隣接面 2 1の間隔 が表面よりも内方に向かうにつれて徐々に広くなる形状にすることがで き、 このような曲面を形成することができる。 As shown in FIG. 9, the second lead frame 35 has no flat hole except for the guide hole 36 and is a flat metal plate. As shown in FIG. 7, the first lead frames 29 are arranged such that the first slits 30 are located in the middle of the pitch between the adjacent guide holes 31. The slit pitch (groove interval) of the first slit 30 is, for example, 0.45 mm. The first slit 30 of the first lead frame 29 is formed by etching using a liquid etchant. As a result, as shown in FIG. 8, a pair of facing surfaces (adjacent surfaces 21) constituting the first slit 30 are depressed at the center in the thickness direction of the first lead frame 29. It becomes a curved surface. In other words, it is possible to make the shape such that the distance between the pair of adjacent surfaces 21 facing each other gradually increases inward from the surface depending on the etching method. Thus, such a curved surface can be formed.
また、 第 1のリードフレーム 2 9において、 半導体装置 1が形成され る製品形成部 3 7は、 図 7に一部示すように一辺が第 1のスリ ッ ト 3 0 に沿う正方形領域である。 第 1のリードフレーム 2 9を含む部分は、 ダ イシングブレードやワイヤカツ夕一によつて切断されて製品形成部 3 7 が分離されることから、 製品形成部 3 7は図 7に示すように、 縦横に整 列配置されている。 製品形成部 3 7の一辺の長さ、 即ち、 第 1のスリ ツ ト 3 0に直交する方向の長さは、 第 1のスリ ヅ ト 3 0を中心とし、 その 両側のリード部分 3 9の中間部分までの長さになり、 切断によって除去 される長さを差し引く と 0 . 3 m mの長さである。 Further, in the first lead frame 29, the product forming portion 37 on which the semiconductor device 1 is formed is a square region having one side along the first slit 30 as partially shown in FIG. Since the portion including the first lead frame 29 is cut by a dicing blade or a wire cutter to separate the product forming portion 37, as shown in FIG. They are arranged vertically and horizontally. The length of one side of the product forming portion 37, that is, the length in the direction orthogonal to the first slit 30 is the center of the first slit 30 and the lead portions 39 on both sides thereof. It is the length up to the middle part, which is 0.3 mm when the length removed by cutting is subtracted.
つぎに、 このような第 1のリードフレーム 2 9に半導体チヅプ 6を接 続する。 図 1 0に示すように、 半導体チップ 6の主面のエミ ッ夕電極 8 及びベース電極 9を第 1のスリ ヅ ト 3 0の両側のリード部分 3 9にそれ それ接続して半導体チヅプ 6を第 1のリードフレーム 2 9に固定する。 半導体チップ 6のエミ ッ夕電極 8及びベース電極 9は第 1のスリ ッ ト 3 0を介して分離される状態になる。 半導体チップ 6は各製品形成部 3 7 に固定される。 図 1 1は半導体チップ 6が電極 8 , 9を介して第 1のリ ードフレーム 2 9のリード部分 3 9に接続された状態を示す一部の拡大 平面図であり、 図 1 2はさらに拡大した断面図である。 電極 8 , 9はリ ード部分 3 9の縁近傍に接続されている。 細長い 1本のリード部分 3 9 の両側にそれそれ異なる半導体チヅプ 6の電極が接続されることになる。 図 1 1に示すように、 半導体チヅプ 6の第 1のスリ ッ ト 3 0に沿う方 向及び直交する方向のピッチ a , bは、 例えば、 0 . 4 5 m mである。 また、 第 1のスリ ッ ト 3 0の幅 cは 0 . 1 m mである。 Next, the semiconductor chip 6 is connected to such a first lead frame 29. As shown in FIG. 10, the emitter electrode 8 and the base electrode 9 on the main surface of the semiconductor chip 6 are connected to the lead portions 39 on both sides of the first slit 30, respectively, and the semiconductor chip 6 is connected. Fix to the first lead frame 29. The emitter electrode 8 and the base electrode 9 of the semiconductor chip 6 are separated from each other via the first slit 30. The semiconductor chip 6 is fixed to each product forming part 37. FIG. 11 is a partially enlarged plan view showing a state in which the semiconductor chip 6 is connected to the lead portion 39 of the first lead frame 29 via the electrodes 8 and 9, and FIG. 12 is further enlarged. It is sectional drawing. The electrodes 8, 9 are connected near the edge of the lead portion 39. Electrodes of different semiconductor chips 6 are connected to both sides of one elongated lead portion 39. As shown in FIG. 11, the pitches a and b in the direction along the first slit 30 and in the direction orthogonal to the first slit 30 of the semiconductor chip 6 are, for example, 0.45 mm. The width c of the first slit 30 is 0.1 mm.
つぎに、 図 1 3にその一部を示すように、 第 1のリードフレーム 2 9 に裏返し状態で接続された各半導体チップ 6の裏面に第 2のリードフレ ーム 3 5を位置決めして接着材 2 0を介して電気的に接続する。 製造方 法では半導体チップ 6の裏面の電極 1 0は省略してある。 接着材 2 0 と しては、 例えば、 A gペース トを用いて接続する。 Next, as shown in FIG. 13, a second lead frame is provided on the back surface of each semiconductor chip 6 connected to the first lead frame 29 in an inverted state. The arm 35 is positioned and electrically connected via the adhesive 20. In the manufacturing method, the electrodes 10 on the back surface of the semiconductor chip 6 are omitted. As the adhesive 20, for example, connection is made using an Ag paste.
つぎに、 図 1 4に示すように、 第 1のリードフレーム 2 9の露出する 面に接着テープ 4 2を貼り付けて第 1のスリ ッ ト 3 0を塞く、。 その後、 第 1のリードフレーム 2 9 と第 2のリードフレーム 3 5の間の空間に絶 縁性樹脂を充填して隙間なく埋め、 ついで樹脂をべ一キングして樹脂層 4 3を形成する。 樹脂層 4 3は隣接するリード部分 3 9の間、 隣接する 半導体チップ 6の間、 第 1のリードフレーム 2 9 と第 2のリー ドフレ一 ム 3 5の間を隙間なく埋めるように形成することが、 半導体装置 1の信 頼性向上のためにも重要である。 Next, as shown in FIG. 14, an adhesive tape 42 is attached to the exposed surface of the first lead frame 29 to close the first slit 30. Thereafter, a space between the first lead frame 29 and the second lead frame 35 is filled with an insulating resin to fill it without gaps, and then the resin is blanked to form a resin layer 43. The resin layer 43 is formed so as to fill the space between the adjacent lead portions 39, between the adjacent semiconductor chips 6, and between the first lead frame 29 and the second lead frame 35 without any gap. However, it is also important for improving the reliability of the semiconductor device 1.
つぎに、 接着テープ 4 2を除去した後、 図 1 5に示すような切断例に よって切断する。 図 1 5 ( a ) は、 幅の広いダイシングブレードゃ太い ワイヤ力ヅ夕一による切断代が広い切断の方法であり、図 1 5 ( b )は、 薄いダイシングブレードや細いワイヤカッターによる 2段切断である。 チヅプボンディ ング等において、 チップ固定のピツチが狭くできない場 合は、 このような切断によって半導体装置 1を製造する。 チップ固定等 において支障がなく、 チップ固定ピッチを狭くできるときは、 一段の切 断で十分である。 このようにして、 第 1のスリ ッ ト 3 0に沿う方向の切 断と、 第 1のスリ ッ ト 3 0に直交する方向の切断が行われて、 一端に電 極板 2を有し、 他端に電極板 3, 4を有し、 隙間が封止体 5で埋まる多 数の半導体装置 1が製造される。 Next, after the adhesive tape 42 is removed, it is cut by a cutting example as shown in FIG. Fig. 15 (a) shows a method of cutting with a wide dicing blade, a thick wire force, and a wide cutting allowance by Yuichi. Fig. 15 (b) shows a two-step cutting with a thin dicing blade or a thin wire cutter. It is. If the pitch for fixing the chip cannot be made narrow in chip bonding or the like, the semiconductor device 1 is manufactured by such cutting. If there is no problem in chip fixing and the chip fixing pitch can be narrowed, one-stage cutting is sufficient. In this way, the cutting in the direction along the first slit 30 and the cutting in the direction perpendicular to the first slit 30 are performed, and the electrode plate 2 is provided at one end. A large number of semiconductor devices 1 having the electrode plates 3 and 4 at the other end and in which the gap is filled with the sealing body 5 are manufactured.
図 1 5 ( a ) にリングで囲むように、 対面する一対の隣接面 2 1間に は封止体 5 となる樹脂層 4 3が嚙み合い、 隣接面 2 1部分の切断によつ て形成される電極板 3, 4の抜けも起き難くなり、 外部電極端子として の信頼性が高くなる。 図 1 6及び図 1 7は本実施形態 1の変形例である。 実施形態 1では、 電極板 3 , 4が抜けないように、 '一対の隣接面 2 1に曲面からなる窪み を形成したが、 本変形例では、 図 1 6に示すように、 第 1のスリ ッ ト 3 0を断面が段付状になる段付状スリ ッ トとしたものを使用して半導体装 置 1を製造したものである。 図 1 7 ( a ) 〜 ( d ) はプレスによって段 付状スリ ヅ トを形成する方法を示す模式図である。 図 1 7 ( a ) に示す ように、 第 1のリードフレーム 2 9の上面側をス リ ッ トがあるプレス金 型押さえ 5 0で押さえた状態で、 第 1のリードフレーム 2 9の下方から プレス金型パンチ 5 1を付き上げて、 図 1 7 ( b ) に示すように、 一定 幅のスリ ッ ト 3 0 aを形成する。 As shown in FIG. 15 (a), a resin layer 43 serving as a sealing body 5 is interposed between a pair of adjacent surfaces 21 facing each other so as to be surrounded by a ring. The formed electrode plates 3 and 4 are less likely to come off, and the reliability as external electrode terminals is increased. FIGS. 16 and 17 are modifications of the first embodiment. In the first embodiment, a concave portion having a curved surface is formed in the pair of adjacent surfaces 21 so that the electrode plates 3 and 4 do not come off. In the present modification, as shown in FIG. The semiconductor device 1 was manufactured by using the slot 30 as a stepped slit having a stepped cross section. FIGS. 17 (a) to 17 (d) are schematic diagrams showing a method of forming stepped slits by pressing. As shown in Fig. 17 (a), the upper surface of the first lead frame 29 is pressed from below the first lead frame 29 with the press die holder 50 having a slit held down. The press die punch 51 is lifted up to form a slit 30a having a constant width as shown in FIG. 17 (b).
つぎに、 図 1 7 ( c ) に示すように、 第 1のリードフレーム 2 9の上 面側を平坦なプレス金型押さえ 5 2で押さえた状態で、 第 1のリードフ レーム 2 9の下方から前記プレス金型パンチ 5 1 よりも幅が広いプレス 金型パンチ 5 3を付き上げて、 図 1 7 ( d ) に示すように、 スリ ヅ ト 3 0 aよりも幅が広い窪み 5 4を形成して段付状スリ ッ トを形成する。 半導体装置 1の製造においては、 窪み 5 4が存在する面側とは反対の 面側に半導体チップ 6の電極板 3, 4を接続した後は、 実施形態 1の半 導体装置の製造方法に従って製造し、 図 1 6に示す半導体装置 1を製造 することができる。 窪み 5 4が半導体装置 1の他端側に位置するため、 この窪み部分に封止体 5が入り込み、 電極板 3 , 4が脱落し難くなる。 図 1 8は本実施形態 1の半導体装置の製造方法によってダイオード (半導体装置) を製造した例であり、 ダイオードの模式的拡大断面図で ある。 本変形例では、 スリ ッ トを設けない 2枚の平坦な金属板を使用し てダイォ一ドを製造する。 即ち、 図 9に示すような両側にガイ ド孔しか 有しない同一寸法の 2枚の金属板を準備する。 一方の金属板に、 上下面 にそれぞれ一つの電極 5 7, 5 8を有する半導体チップ 5 9の一方の電 極を接続する。 半導体チップ 5 9は実施形態 1 と同様に一方の金属板上 に整列配置固定する。 その後、 各半導体チップ 5 9の他方の電極に他方 の金属板を接続し、 'その後実施形態 1 と同様に一対の金属板間に絶縁性 樹脂を充填しかつ硬化させて樹脂層を形成し、 ついで 2枚の金属板及び 樹脂層を縦横に切断分離して、 図 1 8に示すように、 両端にそれぞれ電 極板 6 1 , 6 2を有する半導体装置 (ダイオード) 6 0を製造する。 図 では、 電極と金属板との接続部分の接着材は省略してある。 この半導体 装置 (ダイオード) 6 0も実施形態 1 と同様な寸法に製造できる。 Next, as shown in FIG. 17 (c), with the upper surface side of the first lead frame 29 held down by the flat press die holder 52, the lower part of the first lead frame 29 is The press die punch 53, which is wider than the press die punch 51, is attached to form a recess 54, which is wider than the slit 30a, as shown in FIG. 17 (d). To form a stepped slit. In the manufacture of the semiconductor device 1, after connecting the electrode plates 3 and 4 of the semiconductor chip 6 to the surface opposite to the surface where the recesses 54 exist, the semiconductor device 1 is manufactured according to the semiconductor device manufacturing method of the first embodiment. Then, the semiconductor device 1 shown in FIG. 16 can be manufactured. Since the depression 54 is located on the other end side of the semiconductor device 1, the sealing body 5 enters the depression, and the electrode plates 3 and 4 hardly fall off. FIG. 18 is an example in which a diode (semiconductor device) is manufactured by the method for manufacturing a semiconductor device according to the first embodiment, and is a schematic enlarged cross-sectional view of the diode. In this modification, a diode is manufactured using two flat metal plates without slits. That is, two metal plates having the same dimensions and having only guide holes on both sides as shown in FIG. 9 are prepared. On one metal plate, one electrode of a semiconductor chip 59 having one electrode 57 and 58 on the upper and lower surfaces, respectively. Connect the poles. The semiconductor chip 59 is aligned and fixed on one metal plate as in the first embodiment. Thereafter, the other metal plate is connected to the other electrode of each semiconductor chip 59, and then, as in Embodiment 1, an insulating resin is filled between the pair of metal plates and cured to form a resin layer, Next, the two metal plates and the resin layer are cut vertically and horizontally to separate them, and as shown in FIG. 18, a semiconductor device (diode) 60 having electrode plates 61 and 62 at both ends is manufactured. In the figure, the adhesive at the connection between the electrode and the metal plate is omitted. This semiconductor device (diode) 60 can also be manufactured to the same dimensions as in the first embodiment.
本実施形態 1によって製造した トランジスタ 1やダイオード 6 0は、 半導体モジュールや電子装置に組み込まれる。 半導体モジュールの場合 は、モジュール基板上に トランジスタ 1やダイオード 6 0が搭載される。 電子装置の場合は、 電子装置を構成するマザ一ボード等の配線基板上に トランジスタ 1, ダイォード 6 0及び前記半導体モジュールのうちの少 なく とも 1つが搭載される。 The transistor 1 and the diode 60 manufactured according to the first embodiment are incorporated in a semiconductor module and an electronic device. In the case of a semiconductor module, the transistor 1 and the diode 60 are mounted on the module substrate. In the case of an electronic device, at least one of the transistor 1, the diode 60, and the semiconductor module is mounted on a wiring board such as a mother board constituting the electronic device.
つぎに、 半導体モジュールとして V C 0モジュールに本発明を適用し た例と、 この V C 0モジュールを組み込んだパソコンカードについて説 明する。 Next, an example in which the present invention is applied to a V C0 module as a semiconductor module and a personal computer card incorporating the V C0 module will be described.
無線 L A Nで使用するパソコンカード 6 5は、 図 2 7に示すような薄 い偏平な力一ド構造からなり、 一端側にはコネクタ 6 6が設けられてい る。 パソコンのカードスロッ トにパソコンカード 6 5を揷入すると、 コ ネク夕 6 6がパソコンと電気的に接続されるようになる。 アンテナはパ ソコン力一ド 6 5の筐体 6 7に内蔵されている。 The personal computer card 65 used in the wireless LAN has a thin flat force-type structure as shown in FIG. 27, and a connector 66 is provided at one end. When a PC card 65 is inserted into the PC card slot, the connector 66 will be electrically connected to the PC. The antenna is housed in the housing 67 of the personal computer 65.
このようなパソコンカード 6 5は、 図 2 8のブロック図に示すように 受信系と送信系を有する。 受信系は、 アンテナ 6 8 と、 このアンテナ 6 8が接続される送受信切り替え用スィ ツチ ( S W ) 6 9 と、 送受信切り 替え用スィ ッチ 6 9に接続される受信用低雑音増幅器( L N A ) 7 0と、 受信用低雑音増幅器 7 0に接続される受信系ミクサ一 (R x— M i X ) 7 1 と、 受信系ミクサ一 7 1に接続されるべ一スパンド L S I 7 2 とで 構成される。 送信系は、 ベースバン ド L S 7 2 と、 このベースバン ド L S 7 2に接続される送信系ミクサ一 ( T x— M i x ) 7 3 と、 送信系ミ クサ一 7 3に接続される送信用の高出力電力増幅装置 7 4と、 高出力電 力増幅装置( P A ) 7 4に接続される送受信切り替え用スィ ツチ 6 9 と、 アンテナ 6 8 とで構成されている。 また、 電圧制御発振器 (V C O : V C 0モジュール) 7 5がベースバン ド L S I 7 2, 受信系ミクサ一 7 1 及び送信系ミクサ一 7 3に接続されている。 なお、 詳細には説明しない が、 感度向上を図るためダイバーシチー構成になっていることから、 ァ ンテナ 6 8は 2本になつそいる。 Such a personal computer card 65 has a receiving system and a transmitting system as shown in the block diagram of FIG. The receiving system includes an antenna 68, a transmission / reception switching switch (SW) 69 to which the antenna 68 is connected, and a reception low-noise amplifier (LNA) connected to the transmission / reception switching switch 69. 7 0, It is composed of a reception system mixer (Rx—Mix) 71 connected to the reception low-noise amplifier 70, and a spanned LSI 72 connected to the reception system mixer 71. The transmission system includes a baseband LS72, a transmission mixer (Tx-Mix) 73 connected to the baseband LS72, and a transmission mixer 73 connected to the transmission mixer 73. It comprises a high output power amplifier 74, a transmission / reception switching switch 69 connected to the high output power amplifier (PA) 74, and an antenna 68. In addition, a voltage controlled oscillator (VCO: VC0 module) 75 is connected to the baseband LSI 72, the receiving mixer 71, and the transmitting mixer 73. Although not described in detail, two antennas 68 are connected because of the diversity configuration to improve the sensitivity.
図 1 9乃至図 2 6は V C 0モジュール (半導体モジュール) 7 5に係 わる図である。 V C◦モジュール 7 5は、 図 1 9に示すように外観的に はモジュール基板 7 9 と、 このモジュール基板 7 9の上面側に取り付け られるキヤヅプ 8 0 とからなっている。 モジュール基板 7 9は配線基板 からなり、 上面及び内部に掛けて一部しか示さないが配線 8 1が設けら れている (図 2 0参照)。 この配線の一部は、 図 2 1に示すように、 モジ ユール基板 7 9の側面から下面に迄延在し、 側部から下部の部分で外部 電極端子 8 2を形成している。 FIGS. 19 to 26 are diagrams relating to the VC0 module (semiconductor module) 75. FIG. The VC module 75 is, as shown in FIG. 19, externally composed of a module substrate 79 and a cap 80 attached to the upper surface of the module substrate 79. The module substrate 79 is made of a wiring substrate, and is provided with wiring 81, though only partially shown on the upper surface and inside (see FIG. 20). As shown in FIG. 21, a part of this wiring extends from the side surface to the lower surface of the module substrate 79, and the external electrode terminal 82 is formed from the side part to the lower part.
モジュール基板 7 9の上面には、 図 2 0に示すように、 トランジスタ T 1 , T 2、 可変容量ダイォ一ド D 1、 C 1〜 C 5で示すチヅプコンデ ンサ、 R 1 ~ R 4で示すチップ抵抗が搭載されている。 トランジスタ T 1 , T 2は、 本実施形態 1の半導体装置の製造方法によって製造された ものであり、半導体装置( トランジスタ) 1の構成になっている。 また、 可変容量ダイオード D 1 も本実施形態 1の半導体装置の製造方法によつ て製造されたものであり、 半導体装置 (ダイオード) 6 0の構成になつ ている。 チヅプ抵抗及びチヅプコンデンサは、 一般に 1 0 0 6 と呼称さ れる高さ 0 . 5 5 m mのチップ部品であり、 両端にそれそれ外部電極端 子を有する構造になっている。 As shown in FIG. 20, on the upper surface of the module substrate 79, transistors T1 and T2, variable capacitance diodes D1, chip capacitors represented by C1 to C5, and chips represented by R1 to R4 A resistor is mounted. The transistors T 1 and T 2 are manufactured by the method for manufacturing a semiconductor device according to the first embodiment, and have the configuration of the semiconductor device (transistor) 1. The variable capacitance diode D 1 is also manufactured by the method for manufacturing a semiconductor device of the first embodiment, and has the configuration of the semiconductor device (diode) 60. ing. The chip resistor and the chip capacitor are chip components having a height of 0.55 mm, generally called 106, and have a structure having external electrode terminals at both ends.
モジュール基板 7 9の上面には、 前述の各電子部品 ( トランジスタ T 1, T 2、 可変容量ダイォ一ド D 1、 チヅプ抵抗及びチヅプコンデンサ) の各外部電極端子が接続されるラン ドが設けられている。 そして、 これ らラン ドに各電子部品の外部電極端子が半田等の接着材を介して電気的 に接続されている。 図 2 0及び図 2 1では、 卜ランジス夕 T 1, T 2及 び可変容量ダイオード D 1は本実施形態 1の製法で製造された製品であ ることを強調するため、 二点鎖線による円で囲んである。 On the upper surface of the module substrate 79, a land is provided to which the external electrode terminals of the above-mentioned electronic components (transistors T1, T2, variable capacitance diode D1, chip resistor and chip capacitor) are connected. Has been. External electrode terminals of each electronic component are electrically connected to these lands via an adhesive such as solder. In FIGS. 20 and 21, in order to emphasize that the transistors T1, T2 and the variable capacitance diode D1 are products manufactured by the manufacturing method of the first embodiment, circles indicated by two-dot chain lines are used. Surrounded by
半導体装置( トランジスタ) 1の搭截構造を図 2 2及び図 2 3に示し、 半導体装置 (ダイオード) 6 0の搭載構造を図 2 4及び図 2 5に示す。 トランジスタ 1の外部電極端子がモジュール基板 7 9のラン ド 8 3 a , 8 3 bに接着材 8 4 aによって接続され、 ダイオード 6 0の外部電極端 子がモジュール基板 7 9のランド 8 3 e, 8 3 f に接着材 8 4 cによつ て接続されている o FIGS. 22 and 23 show the mounting structure of the semiconductor device (transistor) 1, and FIGS. 24 and 25 show the mounting structure of the semiconductor device (diode) 60. The external electrode terminal of the transistor 1 is connected to the lands 83a and 83b of the module substrate 79 with an adhesive 84a, and the external electrode terminal of the diode 60 is connected to the land 83e, Connected to 8 3 f by adhesive 8 4 c o
図 2 6はパソコ ンカード 6 5 の等価回路図である。 外部電極端子とし て、 制御信号入力端子 P c in、 出力端子 P out、 電源電圧端子 (V cc)、 基準電圧端子 ( G N D ) を有する。 この回路は、 2つのトランジスタ T 1, T 2、 可変容量ダイォ一ド D 1、 C 1〜 C 5で示すチヅプコンデン サ、 R 1〜R 4で示すチップ抵抗によって形成されている。 また、 回路 図における長方形部分はマイクロス ト リ ップラインである。 FIG. 26 is an equivalent circuit diagram of the personal computer card 65. It has a control signal input terminal P c in, an output terminal P out, a power supply voltage terminal (V cc), and a reference voltage terminal (GND) as external electrode terminals. This circuit is formed by two transistors T1 and T2, a variable capacitance diode D1, chip capacitors indicated by C1 to C5, and chip resistors indicated by R1 to R4. The rectangular part in the circuit diagram is a microstrip line.
本実施形態 1によれば、 以下の効果を有する。 According to the first embodiment, the following effects are obtained.
( 1 ) 半導体装置 1は、 封止体 5内に ト ラ ンジスタチップ 6を有し、 一端にェミ ッ夕電極 8及ぴベース電極 9にそれそれ電気的に接続される 電極板 3, 4を露出させ、 他端にコレク夕電極 1 0に電気的に接続され る電極板 2を露出させる直方体構造になっていることから、 また、 各電 極板 2〜 4の周面四面は封止体 5の外形部分の形成時に同時に切断によ つて形成されるため、 半導体装置 1は薄くかつ小型になる。 (1) The semiconductor device 1 has a transistor chip 6 in a sealing body 5, and electrode plates 3, 4 electrically connected to an emitter electrode 8 and a base electrode 9 at one end, respectively. And the other end is electrically connected to the collector electrode 10 Because the electrode plate 2 has a rectangular parallelepiped structure that exposes the electrode plate 2, the four peripheral surfaces of each of the electrode plates 2 to 4 are formed by cutting at the same time when the outer shape of the sealing body 5 is formed. The semiconductor device 1 is thin and small.
即ち、 主面に 2つの電極 8 , 9を有し裏面に 1つの電極 1 0を有する トランジスタを構成する半導体チヅプ 6の電極 8 , 9を、 第 1のリード フ レーム 2 9の第 1のス リ ッ ト 3 0によって分離された リー ド部分 3 9 にそれそれ接続して第 1のリードフ レーム 2 9に複数の半導体チヅプ 6 を整列配置接続し、 つぎに各半導体チップ 6の裏面の電極 1 0に第 2の リードフ レーム 3 5を接続し、 つぎに第 1のリードフ レーム 2 9に接着 テープ 4 2を貼って第 1のスリ ッ ト 3 0を塞ぎ、 つぎに第 1のリードフ レーム 2 9 と第 2のリードフ レーム 3 5 との間の空間に絶縁性樹脂を充 填しかつ硬化させて樹脂層 4 3を形成し、 つぎに第 1のリードフ レーム 2 9 と第 2のリー ドフ レーム 3 5を樹脂層 4 3 と共に縦横に切断して半 導体装置 1を製造することから、 薄型でかつ小型の半導体装置を製造す ることができる。 従って、 本実施形態 1によれば、 トランジスタ 1ゃダ ィオード 6 0の寸法を、 長さ 0. 5 5 mm, 幅 0. 3 mm、 高さ 0. 3 mmにでき、 従来の製品寸法の長さ 0. 8 mm, 幅 0. 4 mm、 高さ 0. 4 mmに比較して小型 ·薄型化が達成できる。 また、 端子厚さ、 チップ 厚さをさらに薄くすることにより、 さらに半導体装置の薄型化が可能に なる。 That is, the electrodes 8 and 9 of the semiconductor chip 6 constituting a transistor having two electrodes 8 and 9 on the main surface and one electrode 10 on the back surface are connected to the first lead frame 29 of the first lead frame 29. A plurality of semiconductor chips 6 are aligned and connected to a first lead frame 29 by connecting to the lead portions 39 separated by the lits 30, respectively, and then the electrodes 1 on the back surface of each semiconductor chip 6 are connected. 0, the second lead frame 35 is connected, and then the first lead frame 29 is pasted with an adhesive tape 42 to close the first slit 30 and then the first lead frame 29 A space between the first lead frame 35 and the second lead frame 35 is filled with an insulating resin and cured to form a resin layer 43. Then, the first lead frame 29 and the second lead frame 3 are formed. 5 is cut vertically and horizontally together with the resin layer 4 3 to manufacture the semiconductor device 1. Can it to produce type semiconductor device. Therefore, according to the first embodiment, the dimension of the transistor 1 diode 60 can be set to 0.55 mm in length, 0.3 mm in width, and 0.3 mm in height. It is smaller and thinner than 0.8 mm, 0.4 mm in width and 0.4 mm in height. Further, by further reducing the terminal thickness and the chip thickness, the thickness of the semiconductor device can be further reduced.
( 2 ) 半導体装置 1の製造において、 第 1のリードフレーム 2 9に設 ける第 1のスリ ッ ト 3 0の形成にあっては、 エッチングによる第 1のス リ ッ ト 3 0の対抗する隣接面 2 1に窪みを有する構造としたり、 あるい は 2段プレス成形による段付状スリ ッ トとして隣接面 2 1に窪みを有す るようにし、 さらにその組み立てでは、 切断して形成される電極板 3 , 4が封止体 5から脱落し難いようにすることから、 半導体装置 1の信頼 性が高くなる。 (2) In manufacturing the semiconductor device 1, in forming the first slit 30 provided in the first lead frame 29, the first slit 30 opposed to the first slit 30 by etching is formed. The surface 21 has a depression, or a stepped slit formed by two-stage press molding has a depression on the adjacent surface 21.In the assembly, it is formed by cutting. Since the electrode plates 3 and 4 are hardly dropped from the sealing body 5, the reliability of the semiconductor device 1 is improved. The nature becomes high.
( 3 ) 本実施形態 1による小型 ·薄型の半導体装置 ( トランジスタ) 1や半導体装置 (ダイオード) 6 0を組み込む半導体モジュールや電子 装置も小型 ·薄型化が達成できることになる。 例えば、 V C Oモジユー ル 7 5の厚さを現状の 1 . 2 m mから 1 . O m mと低くすることができ る。 従って、 V C 0モジュールを組み込むパソコンカード 6 5の小型 · 薄型化が可能になる。 (3) Small and thin semiconductor devices (transistors) 1 and semiconductor devices (diodes) 60 incorporating the small and thin semiconductor device (transistor) 1 according to the first embodiment can also be made small and thin. For example, the thickness of the VCO module 75 can be reduced from the current 1.2 mm to 1.0 Omm. Therefore, the personal computer card 65 incorporating the VC0 module can be reduced in size and thickness.
(実施形態 2 ) (Embodiment 2)
図 2 9乃至図 3 1は本発明の他の実施形態 (実施形態 2 ) である半導 体装置に係わる図である。 図 2 9は半導体装置 ( トランジスタ) の製造 において、 第 1及び第 2のリードフレームの間に半導体チップを取り付 けた状態を示す一部の模式的拡大断面図、 図 3 0は本実施形態で使用す る第 2のリ一ドフレームの模式的平面図、 図 3 1は第 1のリードフレー ムと第 2のリードフレームの間に絶縁性樹脂を充填して樹脂層を形成し た状態を示す模式的拡大断面図である。 FIGS. 29 to 31 are diagrams relating to a semiconductor device according to another embodiment (Embodiment 2) of the present invention. FIG. 29 is a partially enlarged schematic cross-sectional view showing a state where a semiconductor chip is mounted between the first and second lead frames in the manufacture of a semiconductor device (transistor). FIG. FIG. 31 is a schematic plan view of a second lead frame to be used. FIG. 31 shows a state in which an insulating resin is filled between the first lead frame and the second lead frame to form a resin layer. It is a typical expanded sectional view shown.
本実施形態 2は実施形態 1の半導体装置の製造方法において、 図 9に 示すスリ ッ トが設けられていない第 2のリードフレーム 3 5の代わりに、 図 3 0に示す第 2のス リ ヅ ト 3 3を有する第 2のリードフレーム 3 5 b を使用する。 第 1のリードフレーム 2 9の第 1のス リ ッ ト 3 0は、 第 1 のリードフレーム 2 9の両側に設けられたガイ ド孔 3 1のガイ ド孔 3 1 間、 即ち隣接するガイ ド孔 3 1間の中心位置に対応して設けられている が、 第 2のスリ ッ ト 3 3は第 2のリードフレーム 3 5 bの両側に設けら れたガイ ド孔 3 6 と一致した位置に設けられている。 In the second embodiment, in the method of manufacturing a semiconductor device of the first embodiment, the second lead frame 35 shown in FIG. 30 is replaced with the second lead frame 35 having no slit shown in FIG. A second lead frame 35b having a frame 33 is used. The first slit 30 of the first lead frame 29 is provided between the guide holes 31 of the guide holes 31 provided on both sides of the first lead frame 29, that is, adjacent guides. Although provided corresponding to the center position between the holes 31, the second slit 33 corresponds to the guide holes 36 provided on both sides of the second lead frame 35 b. It is provided in.
この結果、 図 2 9に示すように、 半導体チップ 6の主面側に第 1のリ ードフレーム 2 9を位置決めして接続し、 半導体チップ 6の裏面側に第 2のリードフレーム 3 5 bを位置決めして接続した状態では、 第 2のス リ ッ ト 3 3は製品形成部 3 7の縁に沿って位置するようになる。 As a result, as shown in FIG. 29, the first lead frame 29 is positioned and connected to the main surface side of the semiconductor chip 6, and the second lead frame 35b is positioned to the back surface side of the semiconductor chip 6. Connected, the second switch The lip 33 is located along the edge of the product forming part 37.
このように、 第 1のリードフレーム 2 9及び第 2のリードフレーム 3 5 bに第 1のスリ ヅ ト 3 0及び第 2のスリ ッ ト 3 3を設けておく ことに よって、 熱が加わった際、 半導体チップ 6を形成するシリコンとリード フレームを形成する金属の熱膨張係数 に違いがあっても、 スリ ッ トが 変形防止の緩衝空間となり、 第 1及び第 2のリードフレーム 2 9, 3 5 bが全体として反り返ったり しなくなり、 半導体装置の製造に支障を来 さなくなり、 歩留りも向上するようになる。 As described above, heat is applied by providing the first slit 30 and the second slit 33 in the first lead frame 29 and the second lead frame 35 b. In this case, even if there is a difference in the coefficient of thermal expansion between the silicon forming the semiconductor chip 6 and the metal forming the lead frame, the slit serves as a buffer space for preventing deformation, and the first and second lead frames 29, 3 5b does not warp as a whole, does not hinder the manufacture of semiconductor devices, and improves the yield.
なお、 本実施形態 2の場合には、 絶縁性樹脂による樹脂層の形成に際 しては、 図 3 1に示すように、 第 1のリードフレーム 2 9に接着テープ 4 2を貼るばかりでなく、 第 2のリードフレーム 3 5 bにも接着テープ 4 2を貼って第 2のスリ ッ ト 3 3を塞ぐ。 これにより、 図 3 1に示すよ うに、 第 1及び第 2のリードフレーム 2 9 , 3 5 b間への絶縁性樹脂の 充填と硬化処理によって樹脂層 4 3を製造することができる。 樹脂層 4 3の形成後は、 両方の樹脂層 4 3を剥がし、 第 1及び第 2のリードフレ —ム 2 9, 3 5 bを樹脂層 4 3 と共に縦横に切断することによって半導 体装置 1を製造する。 In the case of the second embodiment, when the resin layer is formed of the insulating resin, as shown in FIG. 31, not only is the adhesive tape 42 attached to the first lead frame 29, but also Then, the adhesive tape 42 is also applied to the second lead frame 35 b to close the second slit 33. As a result, as shown in FIG. 31, the resin layer 43 can be manufactured by filling the insulating resin between the first and second lead frames 29 and 35b and curing. After the formation of the resin layer 43, both the resin layers 43 are peeled off, and the first and second lead frames 29, 35b are cut lengthwise and crosswise together with the resin layer 43 so that the semiconductor device 1 is formed. To manufacture.
本実施形態 2によれば、 半導体装置の製造において、 第 1のリードフ レーム 2 9の長手方向の反りが発生し難くなることから、 より長い第 1 のリードフレーム 2 9の使用も可能になり、 生産性向上を図ることがで き、 半導体装置 1の製造コス トの低減も可能になる。 According to the second embodiment, in the manufacture of the semiconductor device, the first lead frame 29 is less likely to be warped in the longitudinal direction, so that a longer first lead frame 29 can be used. The productivity can be improved, and the manufacturing cost of the semiconductor device 1 can be reduced.
(実施形態 3 ) (Embodiment 3)
図 3 2は本発明の他の実施形態 (実施形態 3 ) である半導体装置を示 す模式的拡大断面図である。 本実施形態 3では、 複数の半導体チップを 並列配置した構造になっている。 例えば、 トランジスタチヅプ 6を 2個 並列に配置し、 トランジスタチップ 6の主面の電極 8, 9にそれぞれ電 極板 3 , 4を電気的に接続し、 トランジスタチップ 6の裏面の電極 1 0 に電極板 2を電気的に接続した構造になっている。 半導体装置 1 Cの場 合も、 隣接する電極板間 (電極板 3と電極板 4の間、 及び電極板 2 と電 極板 2の間) の電極板側面には封止体 5から電極板 2 ~ 4が抜け難くな る形状の窪みが設けられている。 図 3 2 はェヅチングによつて窪みが設 けられているが、 実施形態 1 と同様に段付状スリ ッ トによって窪みを形 成してもよい。 FIG. 32 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 3) of the present invention. The third embodiment has a structure in which a plurality of semiconductor chips are arranged in parallel. For example, two transistor chips 6 are arranged in parallel, and the electrodes 8 and 9 on the main surface of the transistor chip 6 are respectively electrically connected. Electrode plates 3 and 4 are electrically connected, and electrode plate 2 is electrically connected to electrode 10 on the back surface of transistor chip 6. In the case of the semiconductor device 1C as well, the side of the electrode plate between the adjacent electrode plates (between the electrode plates 3 and 4 and between the electrode plates 2 and 2) is provided with the sealing plate 5 and the Depressions with a shape that makes it difficult for 2 to 4 to come off are provided. In FIG. 32, a depression is formed by etching, but the depression may be formed by a stepped slit as in the first embodiment.
本実施形態 3では、 トランジスタチップ 6は 2個になっているがさら に多くてもよい。 また、 実施形態 3では、 2個のトランジスタチップ 6 を組み込んだ半導体装置 1 Cとしたが、 トランジスタチップとダイォー ドチップを組み込む構造としてもよい。 本実施形態 3では、 半導体装置 の製造において、 第 1及び第 2のリードフ レームのパターンを選択使用 することによって前記のような種々の構造の半導体装置を製造すること ができる。 In the third embodiment, the number of the transistor chips 6 is two, but may be more. In the third embodiment, the semiconductor device 1C incorporates two transistor chips 6. However, a structure in which a transistor chip and a diode chip are incorporated may be adopted. In the third embodiment, in the manufacture of the semiconductor device, the semiconductor devices having various structures as described above can be manufactured by selectively using the patterns of the first and second lead frames.
即ち、 半導体装置の製造の 1例を挙げるならば、 第 1のリードフ レー ムを準備する工程において、 リードパターン内に並んで複数の半導体チ ヅプが接続できるように平行に複数本の第 1のスリ ッ トを形成した第 1 のリードフレームを準備し、 第 1のリードフレームに複数の半導体チッ プを整列配置接続する工程では、 各リードパターン内に複数の半導体チ ヅプを接続し、 切断分離工程ではリードパターン部分を 1単位として切 断分離して、 両端に複数の電極板それそれ有する六面体の半導体装置を 製造する。 このような半導体装置の製造方法によって、 トランジスタァ レイ、 ダイオードアレイ等も製造することができる。 That is, to give an example of the manufacture of a semiconductor device, in the step of preparing a first lead frame, a plurality of first leads are arranged in parallel so that a plurality of semiconductor chips can be connected side by side in the lead pattern. A first lead frame having a slit formed therein is prepared, and in the step of arranging and connecting a plurality of semiconductor chips to the first lead frame, a plurality of semiconductor chips are connected in each lead pattern. In the cutting and separating step, a lead pattern portion is cut and separated into one unit, and a hexahedral semiconductor device having a plurality of electrode plates at both ends and each of them is manufactured. By such a method of manufacturing a semiconductor device, a transistor array, a diode array, and the like can also be manufactured.
(実施形態 4 ) (Embodiment 4)
図 3 3は本発明の他の実施形態 (実施形態 4 ) である半導体装置を示 す模式的拡大断面図である。 本実施形態 4の半導体装置 1 Dは、 一端に 一つの外部電極端子 8 5を有するとともに、 他端に複数 (実施形態では 4個) の外部電極端子 8 6を有し、 半導体チップ 6 dが封止体 5で被わ れた構造になっている。 半導体チップ 6 dは I C (集積回路装置) であ り、 半導体チップ 6 dの主面には一列に並んで複数のバンプ状の電極 8 7が設けられている。 これら電極 8 7は外部電極端子 8 6に電気的に接 続されている。 また、 半導体チップ 6 dの裏面には一つの電極 8 8が設 けられ、 この電極 8 8は接着材 2 0を介して外部電極端子 8 5に電気的 に接続されている。 ている。 FIG. 33 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 4) of the present invention. The semiconductor device 1D of the fourth embodiment has one end It has one external electrode terminal 85 and a plurality (four in this embodiment) of external electrode terminals 86 at the other end, and has a structure in which a semiconductor chip 6 d is covered with a sealing body 5. I have. The semiconductor chip 6d is an IC (integrated circuit device), and a plurality of bump-shaped electrodes 87 are provided in a line on the main surface of the semiconductor chip 6d. These electrodes 87 are electrically connected to external electrode terminals 86. In addition, one electrode 88 is provided on the back surface of the semiconductor chip 6 d, and this electrode 88 is electrically connected to the external electrode terminal 85 via an adhesive 20. ing.
本実施形態 4の半導体装置 1 Dの製造にあっては、 実施形態 1の半導 体装置の製造方法において、 第 1のリードフレームを準備する工程で、 リ一ドパターン内に並んで複数の半導体チップが接続できるように平行 に複数本の第 1のスリ ッ トを形成した第 1のリードフレームを準備し、 その後、 主面に一定間隔に配置された電極 8 7を有する半導体チップ 6 dを、 各電極 8 7が第 1のスリ ッ トで分離された各リ一ド部分に接続さ れるようにして接続する。 その後は、 実施形態 1 と同様に電極 8 8側に 第 2のリードフレームを接着材 2 0を介して電気的に接続し、 ついで、 樹脂層形成、 切断分離を行って、 図 3 3に示すような六面体の半導体装 置を製造する。 本実施形態 4は薄型 ■ 小型の I C (集積回路装置) を製 造することができる。 In manufacturing the semiconductor device 1D of the fourth embodiment, in the method of manufacturing the semiconductor device of the first embodiment, in the step of preparing the first lead frame, a plurality of semiconductor devices are arranged side by side in a lead pattern. A first lead frame having a plurality of first slits formed in parallel so that a semiconductor chip can be connected is prepared, and then a semiconductor chip 6 d having electrodes 87 arranged at regular intervals on the main surface is prepared. Are connected such that each electrode 87 is connected to each lead portion separated by the first slit. After that, the second lead frame is electrically connected to the electrode 88 side via the adhesive 20 in the same manner as in the first embodiment, and then the resin layer is formed and cut and separated, as shown in FIG. 33. Such a hexahedral semiconductor device is manufactured. Embodiment 4 is thin ■ A small IC (integrated circuit device) can be manufactured.
(実施形態 5 ) (Embodiment 5)
図 3 4は本発明の他の実施形態 (実施形態 5 ) である半導体装置を示 す模式的拡大断面図である。 本実施形態 5の半導体装置 1 Eは、 半導体 チップの主面の電極に電気的に接続される電極板を封止体 5から露出さ せ、 半導体チップを封止体 5内に完全に埋没させる構造の半導体装置で ある。 FIG. 34 is a schematic enlarged sectional view showing a semiconductor device according to another embodiment (Embodiment 5) of the present invention. In the semiconductor device 1E of the fifth embodiment, the electrode plate electrically connected to the electrode on the main surface of the semiconductor chip is exposed from the sealing body 5, and the semiconductor chip is completely buried in the sealing body 5. This is a semiconductor device having a structure.
本実施形態 5の半導体装置 1 Eは、 実施形態 4の半導体装置の製造方 法において、 第 1のリードフレームに半導体チップの主面の複数の電極 を接続した後、 第 1のリ一ドフレームの表面に接着テープを貼り付けて 第 1のスリ ッ トを塞ぎ、 その後第 1のリードフレーム及び半導体チップ を被うように絶縁性樹脂による樹脂層を形成し、 ついで第 1のリ一ドフ レームを樹脂層と共に縦横に切断することによって製造することができ る。 The semiconductor device 1E of the fifth embodiment is a method of manufacturing the semiconductor device of the fourth embodiment. In the method, after connecting a plurality of electrodes on the main surface of the semiconductor chip to the first lead frame, an adhesive tape is attached to the surface of the first lead frame to close the first slit. It can be manufactured by forming a resin layer of an insulating resin so as to cover the first lead frame and the semiconductor chip, and then cutting the first lead frame together with the resin layer vertically and horizontally.
即ち、 具体的には、 平行に延在する複数の第 1のスリ ッ ト及び前記第 1のスリ ッ トの両側のリ一ド部分を含むリ一ドパ夕一ンを複数並列に有 する金属板からなる第 1のリードフレームと、 主面に前記リードパター ンの各リー ド部分に接続できる電極を有する半導体チップとを準備する。 つぎに、 第 1のリードフレームの各リードパターンにおいて、 半導体 チップの主面の各電極を各リ一ド部分にそれそれ電気的に接続する。 つ ぎに、 第 1のリードフレームの半導体チップが固定されない面に接着テ —プを貼りつけて第 1のスリ ツ トを塞ぎ、 ついで各半導体チップ全体を 被い、 かつ各リード部分間を埋めるように絶縁性樹脂を充填するととも に、 この樹脂を硬化させて樹脂層を形成する。 その後、 接着テープを剥 離した後、 第 1のリードフレーム及び樹脂層を縦横に切断分離してリ一 ドパターン部分を 1単位として、 一端に複数の電極板を有する六面体の 半導体装置を製造する。 That is, specifically, a plurality of first slits extending in parallel and a plurality of lead windows including lead portions on both sides of the first slit are provided in parallel. A first lead frame made of a metal plate and a semiconductor chip having an electrode on a main surface that can be connected to each lead portion of the lead pattern are prepared. Next, in each lead pattern of the first lead frame, each electrode on the main surface of the semiconductor chip is electrically connected to each lead portion. Next, an adhesive tape is attached to the surface of the first lead frame on which the semiconductor chip is not fixed to close the first slit, and then the entire semiconductor chip is covered and the space between the leads is filled. The insulating resin is filled as described above, and the resin is cured to form a resin layer. Thereafter, after the adhesive tape is peeled off, the first lead frame and the resin layer are cut and separated lengthwise and crosswise to manufacture a hexahedral semiconductor device having a plurality of electrode plates at one end using a lead pattern portion as one unit. .
なお、 本実施形態 5では、 半導体チップ 6 dの裏面の電極は外部電極 端子に直接接続されることがないことから、 半導体チップ 6 dの裏面に 電極がないものでもよい。 In the fifth embodiment, since the electrode on the back surface of the semiconductor chip 6d is not directly connected to the external electrode terminal, the electrode on the back surface of the semiconductor chip 6d may be omitted.
本実施形態 5においても薄型の I C (集積回路装置) を製造すること ができる。 Also in the fifth embodiment, a thin IC (integrated circuit device) can be manufactured.
以上本発明者によってなされた発明を実施形態に基づき具体的に説明 したが、 本発明は上記実施形態に限定されるものではなく、 その要旨を 逸脱しない範囲で種々変更可能であることはいうまでもない。 実施形態 では、 パソコンカードに組み込む V C 0モジュールの製造例、 トランジ ス夕, ダイォ一ド及び I Cの製造例について本発明を適用した例につい て説明したが、 他のものの製造にも適用できる。 例えば、 携帯電話機に 組み込む電子部品や半導体モジュールに本発明を適用すれば、 携帯電話 機の小型 ·薄型化も達成できる。 Although the invention made by the inventor has been specifically described based on the embodiment, the present invention is not limited to the above embodiment, and the gist of the invention is as follows. It goes without saying that various changes can be made without departing from the scope of the present invention. In the embodiment, an example in which the present invention is applied to an example of manufacturing a VC0 module to be incorporated in a personal computer card and an example of manufacturing a transistor, a diode, and an IC are described. For example, if the present invention is applied to an electronic component or a semiconductor module to be incorporated in a mobile phone, the size and thickness of the mobile phone can be reduced.
本願において開示される発明のうち代表的なものによって得られる効 果を簡単に説明すれば、 下記のとおりである。 The following is a brief description of the effects obtained by the representative inventions out of the inventions disclosed in the present application.
( 1 ) 薄型の半導体装置を提供することができる。 (1) A thin semiconductor device can be provided.
( 2 ) 小型の半導体装置を提供することができる。 (2) A small semiconductor device can be provided.
( 3 ) 小型 ·薄型の半導体装置を組み込むことによって、 小型 · 薄型 の半導体モジュールや電子装置を製造することができる。 (3) By incorporating small and thin semiconductor devices, small and thin semiconductor modules and electronic devices can be manufactured.
( 4 ) 小型 . 薄型の V C 0モジュールの提供が可能になる。 (4) Small and thin V C0 module can be provided.
( 5 ) 小型 · 薄型の V C 0モジュールを組み込むことによってバソコ ンカードのより小型 ·薄型化が達成できる。 産業上の利用可能性 (5) Smaller and thinner VCO modules can be achieved by incorporating small and thin VC0 modules. Industrial applicability
以上のように、 本発明にかかる半導体装置は、 半導体モジュールゃ電 子装置に組み込まれて使用されるが、 小型 ·薄型であることから、 半導 体モジュールや電子装置の小型 ·薄型化に寄与する。 As described above, the semiconductor device according to the present invention is used by being incorporated in a semiconductor module electronic device. However, since it is small and thin, it contributes to the miniaturization and thinning of semiconductor modules and electronic devices. I do.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2003/009463 WO2005010985A1 (en) | 2003-07-25 | 2003-07-25 | Semiconductor device, method for manufacturing semiconductor device, semiconductor module and personal computer card |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2003/009463 WO2005010985A1 (en) | 2003-07-25 | 2003-07-25 | Semiconductor device, method for manufacturing semiconductor device, semiconductor module and personal computer card |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2005010985A1 true WO2005010985A1 (en) | 2005-02-03 |
Family
ID=34090550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2003/009463 Ceased WO2005010985A1 (en) | 2003-07-25 | 2003-07-25 | Semiconductor device, method for manufacturing semiconductor device, semiconductor module and personal computer card |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2005010985A1 (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10313082A (en) * | 1997-03-10 | 1998-11-24 | Sanyo Electric Co Ltd | Semiconductor device and manufacturing method thereof |
-
2003
- 2003-07-25 WO PCT/JP2003/009463 patent/WO2005010985A1/en not_active Ceased
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10313082A (en) * | 1997-03-10 | 1998-11-24 | Sanyo Electric Co Ltd | Semiconductor device and manufacturing method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6703696B2 (en) | Semiconductor package | |
| US20220293496A1 (en) | Semiconductor package with plurality of leads and sealing resin | |
| US6482674B1 (en) | Semiconductor package having metal foil die mounting plate | |
| US7391105B2 (en) | Unit semiconductor chip and multi chip package with center bonding pads and methods for manufacturing the same | |
| US8258008B2 (en) | Package-on-package system with via z-interconnections and method for manufacturing thereof | |
| JP3759131B2 (en) | Leadless package semiconductor device and manufacturing method thereof | |
| US7485491B1 (en) | Secure digital memory card using land grid array structure | |
| US9768124B2 (en) | Semiconductor package in package | |
| KR101022638B1 (en) | Multi-Die Semiconductor Packages | |
| US20040012099A1 (en) | Semiconductor device and manufacturing method for the same, circuit board, and electronic device | |
| US8841759B2 (en) | Semiconductor package and manufacturing method thereof | |
| WO2017079516A1 (en) | Semiconductor systems having premolded dual leadframes | |
| US20070053167A1 (en) | Electronic circuit module and manufacturing method thereof | |
| JP2009506570A (en) | Wiring substrate for microelectronic die, method of forming vias in such substrate, and method of packaging microelectronic devices | |
| JPH11121644A (en) | Individual semiconductor device and method of manufacturing the same | |
| US20080251938A1 (en) | Semiconductor chip package and method of manufacture | |
| JPH08340081A (en) | Semiconductor device and manufacturing method thereof | |
| JPH09312355A (en) | Semiconductor device and manufacturing method thereof | |
| US20080123299A1 (en) | Circuit Device and Manufacturing Method of the Same | |
| CN100382258C (en) | High Impedance RF Power Plastic Package | |
| WO2005010985A1 (en) | Semiconductor device, method for manufacturing semiconductor device, semiconductor module and personal computer card | |
| JPH10150227A (en) | Chip type light emitting device | |
| JP2006049602A (en) | Semiconductor device and manufacturing method thereof | |
| WO2007057954A1 (en) | Semiconductor device and method for manufacturing same | |
| JPH11251497A (en) | Electronic circuit module |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AK | Designated states |
Kind code of ref document: A1 Designated state(s): CN JP KR SG US |
|
| AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT RO SE SI SK TR |
|
| DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| 122 | Ep: pct application non-entry in european phase | ||
| NENP | Non-entry into the national phase |
Ref country code: JP |
|
| WWW | Wipo information: withdrawn in national office |
Country of ref document: JP |