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WO2005074077A1 - Pin contact for a coupler plug - Google Patents

Pin contact for a coupler plug Download PDF

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Publication number
WO2005074077A1
WO2005074077A1 PCT/DE2004/002577 DE2004002577W WO2005074077A1 WO 2005074077 A1 WO2005074077 A1 WO 2005074077A1 DE 2004002577 W DE2004002577 W DE 2004002577W WO 2005074077 A1 WO2005074077 A1 WO 2005074077A1
Authority
WO
WIPO (PCT)
Prior art keywords
pin
plug
cable
coupler plug
pin contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/DE2004/002577
Other languages
German (de)
French (fr)
Inventor
Rolf Wittmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Priority to JP2005518633A priority Critical patent/JP2006514777A/en
Priority to EP04802788A priority patent/EP1714355A1/en
Publication of WO2005074077A1 publication Critical patent/WO2005074077A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/025—Contact members formed by the conductors of a cable end
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets

Definitions

  • the invention relates to a cable harness connector with a cable harness, consisting of a plurality of cables which can be connected to pin elements arranged within the cable harness connector.
  • Electrical coupling plug connections form a detachable connection of cable harnesses.
  • a coupling plug is arranged in each case on a cable harness, the one cable section having a coupling plug with pin elements and the further coupling plug having an area with socket contacts, so that the socket contacts can receive the corresponding pin elements.
  • One possibility is that the ends of the wire harnesses are soldered to the respective pin contacts.
  • An alternative to this is the crimping process or the insulation displacement technique.
  • the object of the invention is the plug connection. to further develop in such a way that a cost saving occurs in the overall plug connection or in the wiring harness.
  • the main idea of the solution to the problem is to use the strands themselves as pin elements instead of the pin elements.
  • the ends of the strands are designed as plug-in elements.
  • An essential advantage of the invention is that the connection and insertion of the corresponding pin elements and the production of the pin elements themselves are saved. Using known methods, the ends of the wire harness are first stripped and the exposed wire ends, instead of applying the pin contacts known from the prior art to them and fastened by appropriate crimping, in such a way that these cable ends assume the pin geometry. This makes them suitable to be inserted into the corresponding socket contact of the mating connector.
  • the ends of the strands are caulked to one another by ultrasonic welding processes in such a way that the pin geometry is fixed.
  • Appropriate embossing and form stamps can be used to design any shapes and designs of pin elements.
  • Fig. 1 shows a pin element as part of a harness connector, not shown.
  • FIG. 1 shows a perspective view of a pin element 1 designed according to the invention.
  • This pin element 1 comprises a cable 2 of a cable harness (not shown in more detail), the end 3 of the cable 2 being stripped and thus exposing the individual strands 4 of the cable
  • the pin geometry corresponds to a pin element 5, as can be inserted into a mating plug or socket (not shown here).
  • the cable 2 is thus divided into three areas, a first area 6, which corresponds to the area , which can be inserted into a socket connector, a second area 7 in which the individual strands 4 merge into the pin element 5 and a third area 8 in which the corresponding cable 2 remains unchanged.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention concerns a particular design of a coupler plug. This design is characterized in that the coupler plug, unlike the prior art, does not have individual pin elements (1) that are crimped with the litz wires (4) of a wire harness, rather, the bared ends (3) of the litz wires (4) of the wire harness are themselves provided in the form a plug-in element (e.g. produced by a form punch).

Description

Stiftkontakt für einen KupplungssteckerPin contact for a coupling plug

Die Erfindung betrifft einen Kabelbaumstecker mit einem Kabelbaum, bestehend aus einer Vielzahl von Kabeln, die mit innerhalb des Kabelbaumsteckers angeordneten Stiftelementen verbindbar sind.The invention relates to a cable harness connector with a cable harness, consisting of a plurality of cables which can be connected to pin elements arranged within the cable harness connector.

Stand der TechnikState of the art

Elektrische KupplungsSteckverbindungen bilden eine lösbare Verbindung von Kabelsträngen. Zu diesem Zweck ist jeweils an einem Kabelbaumstrang ein Kupplungsstecker angeordnet, wobei der eine Kabelstrang einen Kupplungsstecker mit Stiftelementen aufweist und der weitere Kupplungsstecker ei- nen Bereich mit Buchsenkontakten, so dass die Buchsenkontakte die entsprechenden Stiftelemente aufnehmen können. Dadurch wird eine elektrische, lösbare Steckverbindung geschlossen. Eine Möglichkeit ist, dass die Enden der Kabelbaumstränge an die jeweiligen Stiftkontakte angelötet werden. Eine Alternative dazu ist das Verfahren des Crimpen oder die Schneid-Klemm-Technik. Aufgabe der ErfindungElectrical coupling plug connections form a detachable connection of cable harnesses. For this purpose, a coupling plug is arranged in each case on a cable harness, the one cable section having a coupling plug with pin elements and the further coupling plug having an area with socket contacts, so that the socket contacts can receive the corresponding pin elements. This closes an electrical, detachable plug connection. One possibility is that the ends of the wire harnesses are soldered to the respective pin contacts. An alternative to this is the crimping process or the insulation displacement technique. Object of the invention

Die Aufgabe der Erfindung besteht darin, die Steckverbindung. derart weiterzubilden, dass eine Kosteneinsparung bei der Gesamtsteckverbindung bzw. beim Kabelbaum eintritt.The object of the invention is the plug connection. to further develop in such a way that a cost saving occurs in the overall plug connection or in the wiring harness.

Lösung der AufgabeSolution of the task

Der Kerngedanke der Lösung der Aufgabe besteht darin, anstelle der Stiftelemente die Litzen selbst als Stiftelemente zu verwenden. Hierzu wird erfindungsgemäß vorgeschlagen, dass die Enden der Litzen als Steckelemente ausgebildet sind.The main idea of the solution to the problem is to use the strands themselves as pin elements instead of the pin elements. For this purpose, it is proposed according to the invention that the ends of the strands are designed as plug-in elements.

Vorteile der Erfindung Ein wesentlicher Vorteil der Erfindung ist, dass das Verbinden und das Einführen der entsprechenden Stiftelemente sowie das Herstellen der Stiftelemente selbst eingespart wird. Durch bekannte Verfahren werden die Enden der Kabelbaumstränge zunächst abisoliert und die frei liegenden Litzenenden, statt an diese die aus dem Stand der Technik bekannten Stiftkontakte anzulegen und durch entsprechendes Vercrimpen zu befestigen, derart umzuformen, dass diese Kabelenden die Stiftgeometrie annehmen. Dadurch sind sie geeignet, in den entsprechenden Buchsenkontakt des Gegensteckers eingeführt zu werden.Advantages of the Invention An essential advantage of the invention is that the connection and insertion of the corresponding pin elements and the production of the pin elements themselves are saved. Using known methods, the ends of the wire harness are first stripped and the exposed wire ends, instead of applying the pin contacts known from the prior art to them and fastened by appropriate crimping, in such a way that these cable ends assume the pin geometry. This makes them suitable to be inserted into the corresponding socket contact of the mating connector.

Integriert in einen Formstempel werden die Litzenenden durch Ultraschallschweißverfahren miteinander derart verstemmt, dass die Stiftgeometrie fixiert wird. Durch entsprechende Präge- und Formstempel können beliebige Formen und Ausführungen von Stiftelementen gestaltet werden.Integrated into a form stamp, the ends of the strands are caulked to one another by ultrasonic welding processes in such a way that the pin geometry is fixed. Appropriate embossing and form stamps can be used to design any shapes and designs of pin elements.

Durch diese Erfindung werden die herkömmlichen Stiftkontakte eingespart. Weitere vorteilhafte Ausgestaltungen gehen aus der nachfolgenden Beschreibung, sowie der Zeichnung und den Ansprüchen hervor.This invention saves the conventional pin contacts. Further advantageous embodiments emerge from the following description, as well as the drawing and the claims.

Zeichnungen Es zeigenDrawings show it

Fig. 1 ein Stiftelement als Teil eines nicht näher dargestellten Kabelbaumsteckers .Fig. 1 shows a pin element as part of a harness connector, not shown.

Beschreibung eines AusführungsbeispielsDescription of an embodiment

In Fig. 1 ist perspektivisch ein erfindungsgemäß ausgestaltetes Stiftelement 1 dargestellt. Dieses Stiftelement 1 umfasst ein Kabel 2 eines nicht näher dargestellten Kabelbaums, wobei das Ende 3 des Kabels 2 abisoliert ist und so die einzelnen Litzen 4 des Kabels "freigelegt sind. Durch einen nicht näher dargestellten Formstempel wird das so frei gelegte Ende 3 des Kabels 2 in eine entsprechende Stiftgeometrie umgeändert. Die Stiftgeometrie entspricht einem Stiftelement 5, wie es in einem hier nicht näher dargestellten Gegenstecker bzw. Buchse einsteckbar ist. Erfindungsgemäß teilt sich das Kabel 2 somit in drei Bereiche auf, einem 1. Bereich 6, der dem Bereich entspricht, der in einen Buchsenstecker einfügbar ist, einen 2. Bereich 7, in dem die einzelnen Litzen 4 in das Stiftelement 5 übergehen und einen 3. Bereich 8, bei dem das entsprechende Kabel 2 un- verändert bleibt.1 shows a perspective view of a pin element 1 designed according to the invention. This pin element 1 comprises a cable 2 of a cable harness (not shown in more detail), the end 3 of the cable 2 being stripped and thus exposing the individual strands 4 of the cable The pin geometry corresponds to a pin element 5, as can be inserted into a mating plug or socket (not shown here). According to the invention, the cable 2 is thus divided into three areas, a first area 6, which corresponds to the area , which can be inserted into a socket connector, a second area 7 in which the individual strands 4 merge into the pin element 5 and a third area 8 in which the corresponding cable 2 remains unchanged.

Aufgrund der besonderen und einfachen Gestaltung des Kabels eines Kabelbaumsteckers lassen sich unterschiedliche Stiftgeometrien auf sehr einfache Art und Weise herstellen. Durch dieses Verfahren können die eigentli- chen Stiftelemente eingespart werden. Due to the special and simple design of the cable of a cable harness connector, different pin geometries can be produced in a very simple manner. The actual pin elements can be saved by this method.

Claims

AN S P R Ü C H E EXPECTATIONS 1. Kupplungsstecker mit einem Kabelbaum, bestehend aus einer Vielzahl von Litzen, die mit innerhalb des Kabelbaumsteckers angeordneten Steckelementen verbindbar sind, dadurch gekennzeichnet, dass die Enden (3) der Litzen (4) als Stiftelement (5) ausgebildet sind.1. Coupling plug with a cable harness, consisting of a plurality of strands that can be connected to plug elements arranged within the cable harness plug, characterized in that the ends (3) of the strands (4) are designed as pin elements (5). 2. Kupplungsstecker nach Anspruch 1, dadurch gekennzeichnet, dass die einzelnen Litzenenden (5) miteinander fixiert sind.2. Coupling plug according to claim 1, characterized in that the individual strand ends (5) are fixed together. 3. Kupplungsstecker nach Anspruch 2, dadurch gekennzeichnet, dass die einzelnen Litzenenden (5) miteinander verstemmt sind.3. Coupling plug according to claim 2, characterized in that the individual strand ends (5) are caulked together. 4. Kupplungsstecker nach Anspruch 1, dadurch gekennzeichnet, dass das Stiftelement durch einen Formstempel gebildet ist. 4. Coupling plug according to claim 1, characterized in that the pin element is formed by a stamp.
PCT/DE2004/002577 2004-01-30 2004-11-22 Pin contact for a coupler plug Ceased WO2005074077A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2005518633A JP2006514777A (en) 2004-01-30 2004-11-22 Pin contacts for connecting connectors
EP04802788A EP1714355A1 (en) 2004-01-30 2004-11-22 Pin contact for a coupler plug

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004004704.9 2004-01-30
DE200410004704 DE102004004704A1 (en) 2004-01-30 2004-01-30 Pin contact for a coupling plug

Publications (1)

Publication Number Publication Date
WO2005074077A1 true WO2005074077A1 (en) 2005-08-11

Family

ID=34801269

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/DE2004/002577 Ceased WO2005074077A1 (en) 2004-01-30 2004-11-22 Pin contact for a coupler plug

Country Status (5)

Country Link
EP (1) EP1714355A1 (en)
JP (1) JP2006514777A (en)
CN (1) CN1910790A (en)
DE (1) DE102004004704A1 (en)
WO (1) WO2005074077A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009077817A1 (en) * 2007-12-18 2009-06-25 Fci Connector arrangement
EP2293386A1 (en) * 2009-09-08 2011-03-09 Samsung Electronics Co., Ltd. Connecting terminal for litz wire, mounting method for the same and manufacturing method for cooking appliance
WO2011029769A1 (en) * 2009-09-08 2011-03-17 Tyco Electronics Amp Gmbh Electrical contact means
DE102015104707A1 (en) * 2015-03-27 2016-09-29 Lisa Dräxlmaier GmbH METHOD AND PRESS TOOL FOR MANUFACTURING A SOCKET CONTACT ON A CABLE AND PLUG CONTACT

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011243542A (en) * 2010-05-21 2011-12-01 Auto Network Gijutsu Kenkyusho:Kk Cable with terminal and manufacturing method therefor
DE102012214159A1 (en) * 2012-08-09 2014-02-13 Lisa Dräxlmaier GmbH Method for contacting and connecting single-layer or multi-layer multi-rail with strand conductors in motor car, involves providing contact element with contact surface for contacting contact surfaces with conductive layers
DE102015219304B4 (en) * 2015-10-06 2024-05-23 Te Connectivity Germany Gmbh Contact element made of braided wire and method for producing a contact element

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4013620C1 (en) * 1990-04-27 1991-07-18 Eberhard 8766 Grossheubach De Koepf Flexible flat cable connector - has U=shaped connecting pins which can be bent into hollow cylindrical shape
US5960540A (en) * 1996-11-08 1999-10-05 The Whitaker Corporation Insulated wire with integral terminals
US20030236016A1 (en) * 2002-06-20 2003-12-25 The Furukawa Electric Co., Ltd. Tubular bus bar, insulating coating method therefor, and insulating coating structure therefor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4013620C1 (en) * 1990-04-27 1991-07-18 Eberhard 8766 Grossheubach De Koepf Flexible flat cable connector - has U=shaped connecting pins which can be bent into hollow cylindrical shape
US5960540A (en) * 1996-11-08 1999-10-05 The Whitaker Corporation Insulated wire with integral terminals
US20030236016A1 (en) * 2002-06-20 2003-12-25 The Furukawa Electric Co., Ltd. Tubular bus bar, insulating coating method therefor, and insulating coating structure therefor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009077817A1 (en) * 2007-12-18 2009-06-25 Fci Connector arrangement
EP2293386A1 (en) * 2009-09-08 2011-03-09 Samsung Electronics Co., Ltd. Connecting terminal for litz wire, mounting method for the same and manufacturing method for cooking appliance
WO2011029769A1 (en) * 2009-09-08 2011-03-17 Tyco Electronics Amp Gmbh Electrical contact means
US8196299B2 (en) 2009-09-08 2012-06-12 Samsung Electronics Co., Ltd. Connecting terminal for litz wire, mounting method for the same and manufacturing method for cooking appliance
DE102015104707A1 (en) * 2015-03-27 2016-09-29 Lisa Dräxlmaier GmbH METHOD AND PRESS TOOL FOR MANUFACTURING A SOCKET CONTACT ON A CABLE AND PLUG CONTACT

Also Published As

Publication number Publication date
CN1910790A (en) 2007-02-07
EP1714355A1 (en) 2006-10-25
DE102004004704A1 (en) 2005-08-18
JP2006514777A (en) 2006-05-11

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