WO2005055744A1 - 大豆スナック菓子の製造方法 - Google Patents
大豆スナック菓子の製造方法 Download PDFInfo
- Publication number
- WO2005055744A1 WO2005055744A1 PCT/JP2004/008692 JP2004008692W WO2005055744A1 WO 2005055744 A1 WO2005055744 A1 WO 2005055744A1 JP 2004008692 W JP2004008692 W JP 2004008692W WO 2005055744 A1 WO2005055744 A1 WO 2005055744A1
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- WO
- WIPO (PCT)
- Prior art keywords
- producing
- oil
- snack
- water content
- pellet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
Definitions
- the present invention relates to a method for producing a snack confectionery and a soybean processed food for obtaining a product having a light texture from defatted soybeans.
- soybeans have high nutritional value and have a plasma cholesterol concentration regulating effect, a dieting effect, an anti-fertility effect and the like. Soy is also receiving attention as a source of isoflavones, which are effective in preventing cancer and heart disease, and in improving osteoporosis and menopause.
- Snacks using soy as a raw material are also known, but they only have a hard texture. In order to soften this texture, it is necessary to add a large amount of starch or a starch-rich powder such as flour or rice flour, but the amount of soybeans relatively decreases, and the natural nutrients contained in soybeans decrease. There is a P ⁇ point to do.
- an object of the present invention is to provide a method for producing a snack confectionery or a processed soy food having a light texture and a good taste.
- the present invention provides: (a) a step of kneading defatted soybeans, (b) a step of forming a pellet from the obtained kneaded material, (c) a step of adjusting the water content of the pellet, and (d) the water adjustment.
- the present invention provides a method for producing a snack confection comprising a step of expanding the pellets later, (e) a step of applying fats and oils to the expanded paste, and (f) a step of drying the obtained paste.
- the present invention also relates to (a) a step of kneading defatted soybeans, (c) a step of adjusting the water content of the kneaded material, (a step of expanding the kneaded material after adjusting the water content, (e) a process of expanding the kneaded material.
- the present invention provides a method for producing a processed soybean food comprising: a step of applying fats and oils to a soybean; and (f) a step of drying the obtained puffed product.
- FIG. 1 is a process chart showing one example of a method for producing a soybean snack according to the present invention.
- FIG. 2 is a process chart showing one example of a method for producing a soybean snack according to the present invention.
- soybean after oil extraction can be used. Specifically, soybean obtained after pulverization, pressurization and heating can be used. It is also possible to use soybeans from which lipids have been further removed by using 3 ⁇ 4W such as hexane and a raw organic solvent. As defatted soybeans, isolated soybean proteins having a high isoflavone content can also be used. This makes it possible to produce a processed soybean food (functional food) having a preventive effect on heart disease and an improvement effect on osteoporosis and menopause. Commercially available defatted soybeans can also be used. For example, Fuji Protein Technology Co., Ltd. It is sold under the trade name of 0, Profit 100.
- the defatted soybean it is preferable to use one having a lipid content of 4% or less, preferably 2% or less, more preferably 1% or less, and most preferably 0.5% or less.
- a snack of 100% soybean or a processed soybean food can be produced, and a decrease in flavor due to deterioration of soybean oil can be suppressed. It is preferable because it can be seasoned with a large amount of seasoning oil or seasoning.
- step (a) only defatted soybeans can be used, but defatted soybeans can be kneaded with at least one selected from the group consisting of flour, rice flour, and starches. It is preferable to add these to soybean soybean so that the connection of raw materials is improved.
- starches potato starch, corn starch and the like can be used.
- the amount is in the range of 0 to 50 parts by mass, preferably 10 to 20 parts by mass, based on 100 parts by mass of defatted soybean. It is preferred to use in an amount of It is preferable to use such an amount in such a range since a snack confectionery or processed soy food having a relatively high mass and a light texture can be produced in the snack confectionery or processed soy food.
- defatted soybeans added with seasonings can also be used.
- seasonings include various excipients such as beef extract, chicken extract, and fish and shellfish extract.
- examples of a device for kneading defatted soybeans include a mixer, a steam mixer, and an extruder. It is preferable to knead the mixture at room temperature for 1 to 5 minutes so that the mixture becomes uniform.
- the water content of the kneaded product is preferably 30 to 50%, more preferably 35 to 45%.
- a pellet of the kneaded material is formed. Granular, cylindrical, square, etc. It is preferable to make it a pet. Pellet is preferable because in step (d), the defatted soybean is swelled into a thin plate and then dried to produce a crisp snack or processed soybean food. In the case of forming pellets, it is preferable to make pellets by extrusion molding using an extruder. The extrusion is preferably performed at 120 to 160 ° C. and 4 to 6 MPa. It is also preferable that the kneaded material is stretched by using a roll mill, and the stretched kneaded material is cut into an appropriate size to form a pellet.
- step (b) When an extruder is used in the step (b), it is preferable to knead the mixture in the step (a) using an extruder or a mixer.
- the water content of the pellet is preferably adjusted to 10 to 20%, preferably 12 to 17%.
- the water content can be adjusted by adding water to the pellet or by drying the pellet at a temperature of, for example, 80 to 100 ° C. for 60 to 120 minutes. Adjusting the water content in such a range is preferable because the work becomes easier.
- the expansion of the pellets in the step (d) is performed using a heat press or the like at a temperature of 180 to 250 ° C., preferably 200 to 230 ° C., and 2 to 6 MPa, preferably Is preferably carried out under a pressure of 3 to 4 MPa in a period of 0 to 10 seconds.
- the pellets are preferably dried. Performing the drying step is preferable because it gives a crisp texture. Drying is preferably performed until the moisture content of the pellets becomes 0.5 to 2%, preferably 0.5 to 1%. It is preferable to set the water content in such a range, since a more crisp texture can be obtained.
- fats and oils are applied in the step (e), it is preferable to use salad oil.
- Specific examples include palm oil, coconut oil, rice oil, nayu oil, corn oil and the like. Of these, rice oil and corn oil are preferred.
- Oils and fats can be applied by using a sprayer such as a spray gun, immersing the expanded material in oils and fats, or brush-painting. Of these, it is preferable to apply fats and oils using a sprayer.
- a seasoning oil (seasoning oil) can be used as the fat or oil.
- seasoning oil an oil obtained after flavoring vegetables such as onions and garlic and meat such as beef and pork can be used.
- a seasoning can be used instead of, or in addition to, the seasoning oil. Since the present invention uses defatted soybeans as a raw material, it can be seasoned without impairing the flavor.
- step (f) it is preferable to dry the puffed product until the water content becomes 0.5 to 1%. Drying is preferably performed at 110 to 180 ° C, preferably 140 to 160 ° C.
- a predetermined amount of defatted soybeans and water are put into an extruder, kneaded, and then extruded and molded.
- the molded product is cut to an appropriate size to make a pellet. Adjust the water content of this pellet to a certain level.
- the moisture-adjusted pellet is heated and pressurized to a certain temperature and pressure by a heat press, and then released to normal temperature and normal pressure. At this time, the pellet expands. Then spray the fats and oils, sprinkle with seasonings and dry. Thereby, a soybean snack having a crisp feeling can be produced.
- defatted soy as a raw material.
- water is added to this ingredient and at least one auxiliary ingredient selected from the group consisting of flour, rice flour and starch.
- a mixer is used for kneading the raw materials. After sufficiently kneading with a mixer, it is rolled using a roll mill. The rolled dough is cut into appropriate sizes to make pellets.
- the defatted soybeans were taken out of the kneading machine and transferred to an extruder.
- the defatted soybean was extruded under the conditions of 150 ° C and 5 MPa.
- the extruded land was cut into square pillars of about 20 thighs and about 7 rows thick to make a pellet.
- the obtained pellet was allowed to stand at room temperature and dried to adjust the water content inside the pellet to 15%.
- the pellets were set in a heat press, heated at a temperature of about 220 ° C., and calopressed for 0.2 seconds so that a pressure of about 4 MPa was applied to each pellet. Thereafter, the pelleted defatted soybeans were released from the pressure of the heat press and returned to normal pressure.
- defatted soybeans it is possible to produce a snack confection or processed soybean food that does not contain soybean-derived fats and oils. Therefore, it is possible to extend the expiration date of the snack confectionery or processed soybean food obtained by the production method of the present invention by using a refined oil or fat, such as palm oil or rice oil, which hardly deteriorates. At the same time, it is possible to use seasoning oils with seasonings in fats and oils, making it possible to produce more delicious soy snacks.
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- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Botany (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Confectionery (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005516054A JPWO2005055744A1 (ja) | 2003-12-09 | 2004-06-15 | 大豆スナック菓子の製造方法 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003410516A JP2007166904A (ja) | 2003-12-09 | 2003-12-09 | 大豆スナック菓子の製造方法 |
| JP2003-410516 | 2003-12-09 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2005055744A1 true WO2005055744A1 (ja) | 2005-06-23 |
Family
ID=34674941
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2004/008692 Ceased WO2005055744A1 (ja) | 2003-12-09 | 2004-06-15 | 大豆スナック菓子の製造方法 |
Country Status (2)
| Country | Link |
|---|---|
| JP (2) | JP2007166904A (ja) |
| WO (1) | WO2005055744A1 (ja) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5034940B2 (ja) * | 2005-03-16 | 2012-09-26 | 不二製油株式会社 | 大豆パフの製造法 |
| JP2013034425A (ja) * | 2011-08-05 | 2013-02-21 | Nisshin Oillio Group Ltd | 菓子及び菓子用表面凹凸付与剤 |
| CN114651936A (zh) * | 2022-01-24 | 2022-06-24 | 常州开古茶叶食品有限公司 | 一种儿童食用糖果麦片及其制备方法 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4625875B1 (ja) * | 2010-01-20 | 2011-02-02 | 英伸 水田 | 大豆を主原料とするスナック菓子の製造方法 |
| JP4918157B1 (ja) * | 2010-12-10 | 2012-04-18 | 株式会社勝美ジャパン | 調理済み青果物の製造方法及び調理済み青果物 |
| JP6476536B2 (ja) * | 2013-02-27 | 2019-03-06 | 不二製油株式会社 | ノンフライスナック様食品およびその製造法 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4490406A (en) * | 1982-11-03 | 1984-12-25 | Aldo Ferrero | Process for obtaining light and crispy soybean proteins of agreeable taste and product thus obtained |
| JPS6328356A (ja) * | 1986-07-22 | 1988-02-06 | Tougami Kouichi | 生大豆から成る菓子材料 |
| JPS63226256A (ja) * | 1986-10-03 | 1988-09-20 | Fujisawa Pharmaceut Co Ltd | 大豆フレーク |
| JPH0799911A (ja) * | 1993-10-01 | 1995-04-18 | House Foods Corp | パフスナックの製造方法 |
| WO1999053774A1 (en) * | 1998-04-17 | 1999-10-28 | Meiji Seika Kaisha, Ltd. | Starch-based puffed snack foods and process for producing the same |
| WO2003079813A1 (en) * | 2002-03-25 | 2003-10-02 | Council Of Scientific And Industrial Research | A high energy high protein food product and a process for preparing the same |
-
2003
- 2003-12-09 JP JP2003410516A patent/JP2007166904A/ja active Pending
-
2004
- 2004-06-15 WO PCT/JP2004/008692 patent/WO2005055744A1/ja not_active Ceased
- 2004-06-15 JP JP2005516054A patent/JPWO2005055744A1/ja active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4490406A (en) * | 1982-11-03 | 1984-12-25 | Aldo Ferrero | Process for obtaining light and crispy soybean proteins of agreeable taste and product thus obtained |
| JPS6328356A (ja) * | 1986-07-22 | 1988-02-06 | Tougami Kouichi | 生大豆から成る菓子材料 |
| JPS63226256A (ja) * | 1986-10-03 | 1988-09-20 | Fujisawa Pharmaceut Co Ltd | 大豆フレーク |
| JPH0799911A (ja) * | 1993-10-01 | 1995-04-18 | House Foods Corp | パフスナックの製造方法 |
| WO1999053774A1 (en) * | 1998-04-17 | 1999-10-28 | Meiji Seika Kaisha, Ltd. | Starch-based puffed snack foods and process for producing the same |
| WO2003079813A1 (en) * | 2002-03-25 | 2003-10-02 | Council Of Scientific And Industrial Research | A high energy high protein food product and a process for preparing the same |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5034940B2 (ja) * | 2005-03-16 | 2012-09-26 | 不二製油株式会社 | 大豆パフの製造法 |
| JP2013034425A (ja) * | 2011-08-05 | 2013-02-21 | Nisshin Oillio Group Ltd | 菓子及び菓子用表面凹凸付与剤 |
| CN114651936A (zh) * | 2022-01-24 | 2022-06-24 | 常州开古茶叶食品有限公司 | 一种儿童食用糖果麦片及其制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2007166904A (ja) | 2007-07-05 |
| JPWO2005055744A1 (ja) | 2007-12-20 |
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