WO2004020912A2 - Universal base plate for solar production of current and hot water, heat and cold distribution, and method for making same - Google Patents
Universal base plate for solar production of current and hot water, heat and cold distribution, and method for making same Download PDFInfo
- Publication number
- WO2004020912A2 WO2004020912A2 PCT/DE2003/002898 DE0302898W WO2004020912A2 WO 2004020912 A2 WO2004020912 A2 WO 2004020912A2 DE 0302898 W DE0302898 W DE 0302898W WO 2004020912 A2 WO2004020912 A2 WO 2004020912A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- base plate
- universal base
- plate according
- plastic
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/66—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of facade constructions, e.g. wall constructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/088—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/322—Layered products comprising a layer of synthetic resin comprising polyolefins comprising halogenated polyolefins, e.g. PTFE
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
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- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/324—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with incisions or reliefs in the surface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/40—Thermal components
- H02S40/44—Means to utilise heat energy, e.g. hybrid systems producing warm water and electricity at the same time
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/60—Arrangements for cooling, heating, ventilating or compensating for temperature fluctuations
- H10F77/63—Arrangements for cooling directly associated or integrated with photovoltaic cells, e.g. heat sinks directly associated with the photovoltaic cells or integrated Peltier elements for active cooling
- H10F77/68—Arrangements for cooling directly associated or integrated with photovoltaic cells, e.g. heat sinks directly associated with the photovoltaic cells or integrated Peltier elements for active cooling using gaseous or liquid coolants, e.g. air flow ventilation or water circulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2307/70—Other properties
- B32B2307/71—Resistive to light or to UV
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/712—Weather resistant
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Definitions
- Heat collection collectors or heat exchangers are available in many sizes and types, from a whole range of materials and for many areas of application. Radiant heat, in particular, is usually used via liquids for their own heating and for air or gas heating, just like warm air for warm air heating. The same applies to cooling.
- a number of manufacturing materials and types for heat collectors and heat exchangers have size and weight limitations, which then require the use of multiple individual devices or device areas to obtain the performance required for the application.
- the very high costs that then arise are also very often disruptive if, for example, radiant heat is to be used for water heating and this is also to be represented optically. This fact very often leads to the fact that the devices are brought into molds, the production costs of which prevent mass use from a price / performance point of view. It also very often plays a role that usable plastics alone do not allow permanent use.
- Solar collectors as heat generators are also available in a wide variety of designs, such as those made and used in a simple manner from plastic for swimming pool heating and in a more complex version for water heating and domestic heat generation, usually as a roof installation or roof construction module.
- Photovoltaic systems for power generation are currently mainly assembled from small cells and therefore require a considerable amount of material and effort.
- the invention is therefore concerned with pressing a simple heat collector made of two metal sheets by a thermoplastic plastic connection, this by applying a photovoltaic laminate or thin-film film or else To supplement the simple photovoltaic cells of any make and, if necessary, to stabilize them in the same thermoplastic hot-pressing process with integrated support core with additional, outer sheet metal cover so that it can be self-supporting and even wind and snow-bearing.
- Such a solar heat collector can only be used as such or as a small or large photovoltaic module with a heat collector for roofing as well as a large or small-sized facade panel or outer wall cladding.
- the distance between the two metal plates or sheets of the collector is generated in that one of the sheets, which is designed as a countersunk metal plate with a plurality of perforations, each of which has upturns at the height of the desired sheet spacing, by means of flowing plastic in a thermoplastic hot-pressing process be connected to a smooth metal plate.
- the plastic and sheet metal are connected about the previous application of a rough adhesion promoter already in the rolling process at the required points, namely the sides of the sheet covered by the plastic.
- a second way is to place such countersunk hole metal plates with the edges of the holes hole by hole so that the total distance is formed by the two edges of the holes.
- the outer side of the upper, smooth metal sheet in the first process is either dark-colored coated, chromated or anodized.
- the second way is to darken the plastic for good direct heat absorption.
- edge closures between the plates of the resulting collector are made with plastic strips, which are also integrated thermoplastic during pressing.
- plastic strips which are also integrated thermoplastic during pressing.
- Another variant makes the invention a self-supporting universal roof and wall panel.
- a support core for further stabilization of the collector can be molded from thermoplastic plastic foam, as well as from thermoplastic honeycomb, cone, box, tube, web, corrugated web or similar plates in the pressing as well as a further cover with a Perforated or countersunk metal plate, which is also applied thermoplastic during the pressing process from the melting of the support core. Covering with a simple sheet provided with an adhesion promoter is also possible.
- the support core can then also be thermoplastic edged on the side edges by a plastic strip, so that it is even possible to use a gas-permeable material within the panel support core, wrapped in an aluminum-vapor-coated plastic film, to create and maintain a vacuum use at the same time for thermal insulation of the roof or facades with self-supporting panels designed in this way.
- This type of insulation with a small vacuum layer measuring just a few centimeters achieves ten times the insulation value of conventional insulation materials.
- the plastic material used as a whole can consist of the thermoplastic materials, as mentioned in claim no. 44, and can also be supplemented by admixtures with powders or fibers from non-thermoplastic materials, so that an improvement in stability is just as possible as the UV protection.
- the limitation to one main type of plastic for the thermoplastic connection and the support core ensures full recyclability.
- the production of the solar heat collector including the thermoplastic connection with the support core and the side edge closures, can be carried out in a hot press or in a hot press followed by a cooling press in a stationary plate press or in a double belt press, and, if necessary, even with solar laminates can be pressed on.
- the countersunk plates are connected to plates by means of a variety of rivets, the purpose of which is a high load-bearing capacity or a form-fitting plastic connection, but not the direct form-fitting connection of two countersunk plates or a countersunk plate with a smooth metal plate in order to transport liquids flatly in the resulting cavity , as is intended for the universal base plate.
- composite panels with aluminum or sheet steel cover layers and metal or other support bodies in which the metal sheets have a primer or adhesion promoter towards the support core or towards the intermediate layer, which bonds the plastic support core, which is usually laminated with a fleece, a metal honeycomb or the intermediate layer by applying adhesive in the hot or cold compression process.
- the metal layers used in this case have, on the sides facing the thermoplastic support core, a slightly rough adhesion-promoting layer applied during the rolling process, onto which the outer end layer or the end layers of the thermoplastic support core, which consists of foam, sheets with honeycomb, cone, Box, tube, web, corrugated web or similar structure can be applied on one or both sides in a single hot pressing process with a temperature matched to the melting point of the plastic material mainly used in a precisely determined pressing time.
- thermoplastic or mainly thermoplastic support core A non-positive connection between the metal cover layers and the thermoplastic or mainly thermoplastic support core is achieved, which can only be destroyed by destroying the support core or by reheating to the melting temperature, which would correspond to this.
- thermoplastic plastic mass produced in the hot-pressing process on the outer end layer of the support core or a simple thermoplastic plastic plate filling the perforation in the same operation to produce heat exchange surfaces which can either be used directly as collector plates, or with a support core as heat exchange composite panels.
- the use of such sheets with this special bonding agent also supports the positive connection e.g. perforated sheets or countersunk perforated sheets in the production of composite panels through this additional, non-positive, weatherproof connection of the metal with the thermoplastic support core or an additional thermoplastic intermediate layer, without the need for a further hot pressing process or hot pressing and cooling pressing process.
- a slip resistance can also be used for floor panels or for panels for connection to others
- a roughness can be achieved in materials which, with and without a plastic layer additionally applied during the pressing process, offers security for, for example, a conventional adhesive connection.
- the invention remedies this deficiency in the same way that it enables both solar power and hot water preparation in one module, namely with the universal base plate for solar power and hot water generation and cooling.
- photovoltaic cells generally have a significant negative change in output, which is usually between 0.4 and 0.5 percent (%) per degree Celsius (° C) of the temperature increase. This applies to solar cells on a crystalline basis as well as thin-film cells of various types, which are currently in development and, compared to the former, are likely to offer future price advantages in production.
- the solar cells were mainly assembled in relatively small units to form modules or panels and also connected together on site, at one or the other roof or facade location of a building or in the open air for operation and the solar radiation, so far almost always suspended for either electricity or hot water generation. This also meant that a uniform picture of the roof or facade could not be shown.
- An essential factor for the long-term durability of such combination collectors is the approximately equal thermal expansion of all materials or the creation of buffer zones for the different types of expansion in the relatively large modules in up to gable length or facade height.
- the universal base plate according to the invention When used in combination with photovoltaic cells, laminates or thin-film foils, the universal base plate according to the invention therefore brings additional electricity yields of up to 20% of the usual yields and, of course, also the full program of water heating, which our economy still uses the most energy existing resources cost.
- collector plates shown in the three German patent applications mentioned above and the previous and next, and their method of manufacture it is of course also possible to use other large-area collector plates according to the invention, for example simple plastic flat collectors, such as those designed for outdoor pool heating in summer on the lawn are, or those made of stronger plastic material with cavities formed as web, cone, tube, cone or other spacers through which the fluid flows and which form the function of the collector located under the photovoltaic cells.
- simple plastic flat collectors such as those designed for outdoor pool heating in summer on the lawn are, or those made of stronger plastic material with cavities formed as web, cone, tube, cone or other spacers through which the fluid flows and which form the function of the collector located under the photovoltaic cells.
- the universal base plate according to the invention is the possible fastening anywhere within the collector surface at the connection points of the plastic by screwing and nailing the plates and the possible use as ceiling, floor and wall heating, as a wall and ceiling cooling collector in addition to the mainly interesting use as a solar collector for roof and facade.
- a particularly important point is the existing possibility of being able to attach inflow and outflow nozzles to almost every point on the edge of the collector, since the full plastic layer is only present at the countersunk holes and everywhere else the flowed through collector surface is available. This means that the inflow and outflow connections can be used in the required number and at the necessary location for all types of collector design.
- connection pipe to which the two-sided threaded connection is connected with a screw sleeve can be adapted to the existing flow rate of the liquid circulating in the collector without the connection flow having to be different.
- gable-high collectors When mounting on a gable roof, it is therefore possible to provide gable-high collectors with a connection pipe and connection for the inflow or outflow only in the ridge and eaves area, even if, for example, the entire roof is covered with it. The same applies to building heights and widths, which leads to a significant reduction in assembly time.
- connection of a connecting piece to the connecting pipe can be carried out in exactly the same way as the connection to the collector, so that necessary flow improvements, which deviate from the usual number and spacing of the connecting pieces fitted as standard, can be made in place.
- Another, even more interesting, solution according to the invention is to provide the universal base plate all around with a rectangular hollow profile made of thermoplastic or a metal-plastic composite, which has openings towards the collector surface for the flow of the fluid for its distribution in the plate and which also has a clip connection as an extruded profile, which enables the panels to be strung together in each edge area.
- This edge connection can then already have the inflow and outflow connections at the points where an inflow or outflow as a whole or the throughflow connection of the plates has to take place with one another.
- Such a profile can also be introduced into the plate in the usual pressing process.
- Coverings such as wood in the form of parquet or belts, laminate, cork, linoleum, ceramic or stoneware tiles, carpets of all kinds or other floor and wall coverings can be applied to the large-area collector plates before installation, which is the cost of laying on site makes it easier to control and calculate.
- Insulating materials or even vacuum insulation are also prefabricated, so that installation costs on site are also eliminated.
- any coloring or planking of the plastic layer is possible, so that, for example, special coverings are simulated on the roofs and any desired color on interior wall or ceiling surfaces as well as on floor surfaces or structure can be laminated, all of this already taking place in the manufacturing process with a single press cycle.
- the requirement for the required versatility, both in terms of the various size dimensions required in length and width, and in particular the required flow rate can be solved in a simple manner with this product.
- the sheet thickness, the size and type of countersunk hole and the hole spacing can be selected within the plastic cover layer so that the required product can be produced in the same process for each application.
- the manufacturing process takes place in a hot or hot and cooling press process by placing the different layers on top of each other and inserting the necessary edge sealing or edge sealing profiles as well as the inlet and outlet fittings made of the same or similar thermoplastic material and heating and, if necessary, cooling after one Targeted temperature and time targeting the melting points of the materials.
- the pressing is preferably carried out in a stationary hot or hot cooling press or else in a double belt press.
- thermoplastic support core or thermoplastic sheet material as a mass for penetration
- FIG. 3 Structure of a solar universal base plate with a support core in front of
- thermoplastic sheet either thermoplastic sheet or direct
- thermoplastic plastic plate and countersunk metal plate 38 metal sheet with adhesion promoter applied during the rolling process or alternatively thermoplastic plastic plate and countersunk metal plate
- Figure 13 131 round tube embedded in the plastic jacket of the collector
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Abstract
Description
Universal-Basisplatte zur solaren Strom- und Warmwassererzeugung, Wärmeverteilung und Kühlung sowie Verfahren zu deren HerstellungUniversal base plate for solar power and hot water generation, heat distribution and cooling as well as processes for their production
Beschreibungdescription
Wärrnesammelkollektoren oder Wärmeaustauscher gibt es in vielen Größen und Arten, aus einer ganzen Reihe von Werkstoffen und für viele Anwendungsbereiche. Dabei wird insbesondere Strahlungswärme in der Regel über Flüssigkeiten zu deren eigener Erwärmung und zur Luft- oder Gaseerwärmung verwendet, genauso wie Warmluft zur Warmlufterwärmung. Gleiches erfolgt bei der Kühlung.Heat collection collectors or heat exchangers are available in many sizes and types, from a whole range of materials and for many areas of application. Radiant heat, in particular, is usually used via liquids for their own heating and for air or gas heating, just like warm air for warm air heating. The same applies to cooling.
Die vielen Anwendungsbereiche wie zum Beispiel die Heizung über Kollektoren, Heizregister und Platten, für die Aufheizung von Wasserboilern und Wärmespeichern, die Nutzung der Strahlungswärme über Solarkollektoren und die Kühlung von Räumen über Kühlkollektoren sind nur einige der Beispiele, wozu solche Geräte und Einrichtungen notwendig sind.The many areas of application such as heating via collectors, heating registers and plates, for heating water boilers and heat stores, the use of radiant heat via solar collectors and the cooling of rooms via cooling collectors are just a few examples of what such devices and equipment are necessary for.
Bei einer Reihe von Herstellungsmaterialien und -arten für Wärmekollektoren und -tauscher gibt es Begrenzungen in Größe und Gewicht, was dann den Einsatz mehrerer Einzelgeräte oder Einzelgeräteflächen erfordert, um die für den Anwendungszweck erforderliche Leistung zu erhalten. Auch die dann anfallenden sehr hohen Kosten sind sehr oft störend, wenn zum Beispiel Strahlungswärme für die Wassererwärmung eingesetzt werden soll und dies auch noch optisch vertreten werden soll. Diese Tatsache führt sehr oft dazu, daß die Geräte in Formen gebracht werden, deren Herstellungskosten eine Massenanwendung unter Preis- /Leistungsgesichtspunkten verhindern. Dabei spielt auch sehr oft eine Rolle, daß einsetzbare Kunststoffe allein nicht die dauerhafte Nutzung ermöglichen.A number of manufacturing materials and types for heat collectors and heat exchangers have size and weight limitations, which then require the use of multiple individual devices or device areas to obtain the performance required for the application. The very high costs that then arise are also very often disruptive if, for example, radiant heat is to be used for water heating and this is also to be represented optically. This fact very often leads to the fact that the devices are brought into molds, the production costs of which prevent mass use from a price / performance point of view. It also very often plays a role that usable plastics alone do not allow permanent use.
Solarkollektoren als Wärmeerzeuger gibt es auch in den verschiedensten Ausführungen, wobei solche in einfacher Art aus Kunststoff für Schwimmbadheizung und in komplizierterer Ausführung für die Warmwasserbereitung und Hauswärmeerzeugung, in der Regel als Dacheinbauoder Dachaufbau-Modul, hergestellt und eingesetzt werden.Solar collectors as heat generators are also available in a wide variety of designs, such as those made and used in a simple manner from plastic for swimming pool heating and in a more complex version for water heating and domestic heat generation, usually as a roof installation or roof construction module.
Photo-Voltaik-Anlagen zur Stromerzeugung werden derzeit noch hauptsächlich aus Kleinzellen zusammengefügt und erfordern dafür noch einen erheblichen Materialeinsatz und Aufwand.Photovoltaic systems for power generation are currently mainly assembled from small cells and therefore require a considerable amount of material and effort.
Nun auch zu dem zukunftsweisenden solartechnischen Einsatz, der eine erhebliche Rolle spielen wird: Die Erfindung befaßt sich deshalb damit, einen einfachen Wärmekollektor aus zwei Metallblechen durch eine thermoplastische Kunststoffverbindung zu verpressen, diesen durch die Aufbringung eines Photovoltaik-Laminates oder von -Dünnschichtfolien oder aber auch der simplen Photovoltaik-Zellen jedweden Fabrikats zu ergänzen und, wenn erforderlich, durch einen im gleichen thermoplastischen Heißpreßverfahren mit integrierten Stützkern mit weiterer, äußerer Metallblechabdeckung so zu stabilisieren, daß er selbstragend und sogar wind- und schneelasttragend eingesetzt werden kann.Now also to the future-oriented use of solar technology, which will play a significant role: The invention is therefore concerned with pressing a simple heat collector made of two metal sheets by a thermoplastic plastic connection, this by applying a photovoltaic laminate or thin-film film or else To supplement the simple photovoltaic cells of any make and, if necessary, to stabilize them in the same thermoplastic hot-pressing process with integrated support core with additional, outer sheet metal cover so that it can be self-supporting and even wind and snow-bearing.
Ein solcher Solar-Wärmekollektor kann nur als solcher oder aber auch als kleines oder großes Photovoltaik-Modul mit Wärmekollektor zur Dachabdeckung genauso Verwendung finden wie als groß- oder kleinformatige Fassadenplatte oder äußere Wandverkleidung.Such a solar heat collector can only be used as such or as a small or large photovoltaic module with a heat collector for roofing as well as a large or small-sized facade panel or outer wall cladding.
Der Abstand zwischen den beiden Metallplatten oder -blechen des Kollektors wird dadurch erzeugt, daß eines der Bleche, das als Senklochmetallplatte mit einer Vielzahl von Lochungen ausgebildet ist, die jeweils Aufkantungen in Höhe des gewünschten Blechabstandes aufweisen, durch einfließenden Kunststoff in einem thermoplastischen Heißpreßverfahren kraftschlüssig mit einer glatten Metallplatte verbunden werden. Die Verbindung von Kunststoff und Blech erfolgt über die vorherige Aufbringung eines rauhen Haftvermittlers bereits im Walzverfahren an den erforderlichen Stellen, nämlich den vom Kunststoff erfaßten Seiten des Bleches.The distance between the two metal plates or sheets of the collector is generated in that one of the sheets, which is designed as a countersunk metal plate with a plurality of perforations, each of which has upturns at the height of the desired sheet spacing, by means of flowing plastic in a thermoplastic hot-pressing process be connected to a smooth metal plate. The plastic and sheet metal are connected about the previous application of a rough adhesion promoter already in the rolling process at the required points, namely the sides of the sheet covered by the plastic.
Ein zweiter Weg ist, solche Senklochmetallplatten mit den Aufkantungen der Löcher Loch auf Loch gegeneinander zu legen, so daß sich der Gesamtabstand durch die beiden Aufkantungshöhen der Löcher bildet.A second way is to place such countersunk hole metal plates with the edges of the holes hole by hole so that the total distance is formed by the two edges of the holes.
Die äußere Seite des oberen, glatten Metallbleches beim ersten Verfahren ist entweder dunkelfarbig beschichtet, chromatiert oder eloxiert. Beim zweiten Weg dienst eine dunkle Einfärbung des Kunststoffes für eine gute direkte Wärmeaufnahme.The outer side of the upper, smooth metal sheet in the first process is either dark-colored coated, chromated or anodized. The second way is to darken the plastic for good direct heat absorption.
Die Randverschlüsse zwischen den Platten des so entstandenen Kollektors erfolgen mit Kunststoffstreifen, die bei der Verpressung ebenfalls thermoplastisch mit eingebunden werden. Für die Befestigung der Basisplatte auf einem Untergrund innerhalb der Kollektorfläche gibt es die allgemein übliche Möglichkeit der Verklebung, aber auch erfindungsgemäß anstelle der kleineren Lochung, verteilt über die Gesamtfläche des Kollektors ausreichend größere Ausstanzungen, ebenfalls mit den üblichen Aufkantungshöhen der Senklöcher, so daß an diesen Stellen die Kunststoffverbindung zur oberen Deckschicht eine die Dichtheit des Kollektors nicht beeinträchtigende Durchbohrung für die Befestigung an einer Unterkonstruktion, wie z.B. einem Dachsparren oder einer Verlattung am Dach, oder einer Verlattung oder direkten Wandanbringung an den Fassaden möglich ist.The edge closures between the plates of the resulting collector are made with plastic strips, which are also integrated thermoplastic during pressing. For fastening the base plate to a substrate within the collector surface there is the generally customary possibility of gluing, but also according to the invention instead of the smaller perforation, distributed over the entire surface of the collector, sufficiently larger punched-out areas, also with the usual upstand heights of the countersunk holes, so that on these Make the plastic connection to the upper cover layer a through-hole that does not impair the tightness of the collector for attachment to a substructure, such as rafters or rafters on the roof, or rafters or direct wall mounting on the facades is possible.
Eine weitere Variante macht die Erfindung zur, auch selbstragenden, Universal- Dach- und Wandplatte.Another variant makes the invention a self-supporting universal roof and wall panel.
Ein Stützkern zur weiteren Stabilisierung des Kollektors kann sowohl aus thermoplastischem Kunststoffschaum, als auch aus thermoplastischen Waben-, Hütchen-, Kasten-, Röhren-, Steg-, Wellsteg- oder ähnlichen Platten in der Verpressung genauso mit angeformt werden wie eine weitere Abdeckung mit einer Loch- oder Senklochmetallplatte, die ebenfalls thermoplastisch beim Preßvorgang aus der Aufschmelzung des Stützkerns aufgebracht wird. Auch eine Abdek- kung mit einem mit Haftvermittler versehenen einfachen Blech ist möglich.A support core for further stabilization of the collector can be molded from thermoplastic plastic foam, as well as from thermoplastic honeycomb, cone, box, tube, web, corrugated web or similar plates in the pressing as well as a further cover with a Perforated or countersunk metal plate, which is also applied thermoplastic during the pressing process from the melting of the support core. Covering with a simple sheet provided with an adhesion promoter is also possible.
Der Stützkern kann dann ebenfalls durch eine Kunststoffleiste thermoplastisch an den Seitenrändern eingefaßt werden, so daß es sogar möglich ist, bei Verwendung von gasdurchlässigem Material innerhalb des Paneel-Stützkerns, eingepackt in eine Aluminium-bedampfte Kunststofffolie, ein Vakuum zu erzeugen und zu erhalten, was einen Einsatz gleichzeitig zur Wärmedämmung des Daches oder der Fassaden bei so gestalteten, selbststragenden Paneelen möglich macht. Diese Art der Dämmung mit einer geringen, nur wenige Zentimeter messenden Vakuumschicht erzielt den zehnfachen Dämmwert üblicher Dämmmaterialien.The support core can then also be thermoplastic edged on the side edges by a plastic strip, so that it is even possible to use a gas-permeable material within the panel support core, wrapped in an aluminum-vapor-coated plastic film, to create and maintain a vacuum use at the same time for thermal insulation of the roof or facades with self-supporting panels designed in this way. This type of insulation with a small vacuum layer measuring just a few centimeters achieves ten times the insulation value of conventional insulation materials.
Das insgesamt verwendete Kunststoffmaterial kann aus den thermoplastischen Materialien, wie im Patentanspruch Nr. 44 erwähnt, bestehen und durch Zumischungen mit Pulvern oder Fasern auch aus nichtthermoplastischen Materialien ergänzt werden, so daß eine Stabilitätsverbesserung genauso möglich ist wie der UV-Schutz. Durch die Beschränkung auf eine hauptsächliche Kunststoffart für die thermoplastische Verbindung und den Stützkern ist eine volle Recyclbarkeit sichergestellt.The plastic material used as a whole can consist of the thermoplastic materials, as mentioned in claim no. 44, and can also be supplemented by admixtures with powders or fibers from non-thermoplastic materials, so that an improvement in stability is just as possible as the UV protection. The limitation to one main type of plastic for the thermoplastic connection and the support core ensures full recyclability.
Die Herstellung des Solar-Wärmekollektors kann einschließlich der thermoplastischen Verbindung mit dem Stützkern und den Seitenrandverschlüssen in einem Heißpreß- oder in einem Heißpreß- mit anschließendem Kühlpreßgang in einer stationären Plattenpresse oder in einer Doppelband-presse erfolgen, wobei, wenn erforderlich, sogar auch Solarlaminate mit aufgepreßt werden können. In den Patentanmeldungen DE 102 156 06.9, 102 165 69.6, 102 26 703.0, 102 254 39.7 und 102 395 44.6 werden Leichtverbundplatten beschrieben, bei denen faserarmierte Deckschichten, Lochbleche und Senklochbleche mit thermoplastischen Kunststoffschichten in verschiedener Art durch ein- oder beidseitiges Aufbringen auf thermoplastische Stützkerne oder Platten verbunden werden, wobei diese Verbindung entweder durch Formschlüssigkeit der Kunststoff- mit den Metall-Deckschichten oder thermoplastische Verbindung der Kunststoffdeckschichten mit dem Kunststoff des Stützkerns erfolgt.The production of the solar heat collector, including the thermoplastic connection with the support core and the side edge closures, can be carried out in a hot press or in a hot press followed by a cooling press in a stationary plate press or in a double belt press, and, if necessary, even with solar laminates can be pressed on. In the patent applications DE 102 156 06.9, 102 165 69.6, 102 26 703.0, 102 254 39.7 and 102 395 44.6 light composite panels are described in which fiber-reinforced cover layers, perforated sheets and countersunk perforated sheets with thermoplastic layers of plastic in various types by application on one or both sides to thermoplastic support cores or plates are connected, this connection being carried out either by positive locking of the plastic with the metal cover layers or thermoplastic connection of the plastic cover layers with the plastic of the support core.
Hier werden die Senklochbleche über eine Vielzahl von Nieten zu Platten verbunden, deren Zweck eine hohe Tragfähigkeit oder eine formschlüssige Kunststoffverbindung, nicht jedoch die direkte formschlüssige Verbindung zweier Senklochplatten oder einer Senklochplatte mit einer glatten Metallplatte ist, um in einem dann entstehenden Hohraum flächig Flüssigkeiten zu transportieren, wie es bei der Universal-Basisplatte vorgesehen ist.Here, the countersunk plates are connected to plates by means of a variety of rivets, the purpose of which is a high load-bearing capacity or a form-fitting plastic connection, but not the direct form-fitting connection of two countersunk plates or a countersunk plate with a smooth metal plate in order to transport liquids flatly in the resulting cavity , as is intended for the universal base plate.
Bekannt sind auch Verbundplatten mit Aluminium- oder Stahlblechdeckschichten und Metalloder sonstigen Stützkörpern, bei denen die Metallbleche zum Stützkern oder zur Zwischenlage hin einen Primer oder Haftvermittler aufweisen, der eine Verklebung des meist mit einem Vlies kaschierten Kunststoff-Stützkerns, einer Metallwabe oder der Zwischenlage durch Klebstoffauftrag im Heiß- oder Kalt-Verpressungsverfahren möglich macht.Also known are composite panels with aluminum or sheet steel cover layers and metal or other support bodies, in which the metal sheets have a primer or adhesion promoter towards the support core or towards the intermediate layer, which bonds the plastic support core, which is usually laminated with a fleece, a metal honeycomb or the intermediate layer by applying adhesive in the hot or cold compression process.
Es scheitert bisher jedoch immer die direkte kraftschlüssige Verklebung eines leichten Stützkerns aus thermoplastischem Schaum- und/oder Wabenmaterial, z.B. aus dem meistverwendeten Polypropylen oder ähnlichem Kunststoff, mit Metallschichten.So far, however, the direct non-positive bonding of a light support core made of thermoplastic foam and / or honeycomb material, e.g. made of the most commonly used polypropylene or similar plastic, with metal layers.
Diesen Mangel behebt die Erfindung. Die bei dieser angewendeten Metallschichten tragen auf den dem thermoplastischen Stützkern zugewandten Seiten eine beim Walzverfahren aufgebrachte, leicht rauhe Haftvermittlungsschicht, auf die im Heißpreßverfahren direkt die äußere Endschicht oder die Endschichten des thermoplastischen Stützkerns, der sowohl aus Schaum, Platten mit Waben-, Hütchen-, Kasten-, Röhren-, Steg-, Wellsteg oder ähnlicher Struktur in einem einzigen Heißpreßvorgang mit einer auf den Schmelzpunkt des jeweils hauptsächlich verwendeten Kunststoffmaterials abgestimmten Temperatur in einer genau bestimmten Preßzeit ein- oder beidseitig aufgebracht werden.The invention overcomes this deficiency. The metal layers used in this case have, on the sides facing the thermoplastic support core, a slightly rough adhesion-promoting layer applied during the rolling process, onto which the outer end layer or the end layers of the thermoplastic support core, which consists of foam, sheets with honeycomb, cone, Box, tube, web, corrugated web or similar structure can be applied on one or both sides in a single hot pressing process with a temperature matched to the melting point of the plastic material mainly used in a precisely determined pressing time.
Dabei wird eine kraftschlüssige Verbindung zwischen den Metall-Deckschichten und dem thermoplastischen oder hauptsächlich thermoplastischen Stützkern erreicht, die nur durch Zerstörung des Stützkernes oder durch Wiederaufheizen bis zur Schmelztemperatur, was dieser entsprechen würde, zerstört werden kann.A non-positive connection between the metal cover layers and the thermoplastic or mainly thermoplastic support core is achieved, which can only be destroyed by destroying the support core or by reheating to the melting temperature, which would correspond to this.
Bei Verwendung solcher Metallplatten z.B. für Senklochbleche oder Bleche mit einer erhaben eingefaßten Lochung ist es möglich, bei einem Durchdringen dieser so bearbeiteten Bleche mit der im Heißpreßvorgang erzeugten thermoplastischen Kunststoffmasse an der äußeren Endschicht des Stützkerns oder einer einfachen, massenmässig die Lochung ausfüllenden thermoplastischen Kunststoffplatte im gleichen Arbeitsgang Wärmetauschflächen herzustellen, die entweder direkt als Kollektorplatten, oder aber mit einem Stützkern als Wärmetauschverbundpaneele Verwendung finden können.When using such metal plates e.g. for countersunk perforated sheets or sheets with a raised border perforation, it is possible, in the event of penetration of these sheets processed in this way, with the thermoplastic plastic mass produced in the hot-pressing process on the outer end layer of the support core or a simple thermoplastic plastic plate filling the perforation in the same operation to produce heat exchange surfaces which can either be used directly as collector plates, or with a support core as heat exchange composite panels.
Außerdem unterstützt der Einsatz solcher Bleche mit diesem speziellen Haftvermittler auch die formschlüssige Verbindung z.B. von Lochblechen oder Senklochblechen bei der Herstellung von Verbundpaneelen durch diese weitere, zusätzliche kraftschlüssige, witterungsfeste Verbindung des Metalls mit dem thermoplastischen Stütztkern oder einer zusätzlichen thermoplastischen Zwischenlage, ohne daß ein weiterer Heißpreßvorgang oder Heißpreß- und Kühlpreßvorgang erforderlich wird.In addition, the use of such sheets with this special bonding agent also supports the positive connection e.g. perforated sheets or countersunk perforated sheets in the production of composite panels through this additional, non-positive, weatherproof connection of the metal with the thermoplastic support core or an additional thermoplastic intermediate layer, without the need for a further hot pressing process or hot pressing and cooling pressing process.
Bei Verwendung von strukturierten Blechen in der erfindungsgemäßen Ausführung kann z.B. für Bodenplatten auch eine Rutschfestigkeit oder für Platten zur Verbindung mit anderen Materialien eine Rauhigkeit erreicht werden, die mit und ohne eine beim Preßvorgang gleichzeitig zusätzlich aufgebrachte Kunststoffschicht Sicherheit für z.B. eine übliche Klebeverbindung bietet.When using structured sheet metal in the embodiment according to the invention, for example, a slip resistance can also be used for floor panels or for panels for connection to others A roughness can be achieved in materials which, with and without a plastic layer additionally applied during the pressing process, offers security for, for example, a conventional adhesive connection.
Stand der Technik ist bei solaren Photovoltaik-Modulen, die sowohl aus Zellen, als auch aus Dünnschichtfolien und Laminaten angeboten werden, daß solche in der Regel, oft in anderen Modulformen, separat neben den solaren Wärme-Kollektoren auf den Dächern montiert werden. Soweit bekannt, sind bisherige Versuche, kombinierte Module für die Stromerzeugung und die Warmwasserbereitung herzustellen, ganz allgemein daran gescheitert, daß die aufwendige Art der Kollektorenherstellung, deren Abmessungen und deren Herstellungskosten keine Möglichkeit ergaben, diesen Weg zu beschreiten.State of the art for solar photovoltaic modules, which are offered both from cells, and from thin-film and laminates, that such, usually, often in other module forms, are mounted separately on the roofs next to the solar heat collectors. As far as is known, previous attempts to produce combined modules for power generation and water heating have failed in general because the complex nature of the collector production, its dimensions and its production costs did not give any possibility of taking this route.
Die Kühlung der Photovoltaikzellen, deren Leistung zur Zeit üblicherweise bei einer Betriebstemperatur von 45 ° C gemessen wird und oft zu Irrtümern bei der üblichen Erwärmung der Zellen mit etwa 80 ° bei üblicher Sonneneinstrahlung führt, erfolgt derzeit allgemein mit Luftpolstern, was mehr als unbefriedigend ist.The cooling of the photovoltaic cells, the power of which is currently usually measured at an operating temperature of 45 ° C and often leads to errors in the usual heating of the cells at about 80 ° with normal solar radiation, is currently generally carried out with air cushions, which is more than unsatisfactory.
Diesen Mangel behebt die Erfindung genauso, wie sie es ermöglicht, sowohl die solare Strom-, als auch die Warmwasserzubereitung in einem Modul, nämlich mit der Universal-Basisplatte für die solare Strom- und Warmwassererzeugung und Kühlung.The invention remedies this deficiency in the same way that it enables both solar power and hot water preparation in one module, namely with the universal base plate for solar power and hot water generation and cooling.
Photovoltaik-Zellen weisen allgemein bei steigender Temperatur eine erhebliche negative Leistungsänderung auf, die in der Regel zwischen 0,4 und 0,5 Prozent (%) pro Grad Celsius (°C) der Temperatursteigerung beträgt. Dies betrifft Solarzellen auf kristalliner Basis genauso wie Dünnschichtzellen der verschiedensten Art, die derzeit in der Entwicklung sind und gegenüber den erstgenannten eher zukünftige Preisvorteile bei der Herstellung erwarten lassen.As the temperature rises, photovoltaic cells generally have a significant negative change in output, which is usually between 0.4 and 0.5 percent (%) per degree Celsius (° C) of the temperature increase. This applies to solar cells on a crystalline basis as well as thin-film cells of various types, which are currently in development and, compared to the former, are likely to offer future price advantages in production.
Bisher war man der Auffassung, daß sich die eigentlich logische Verbindung eines Wärmekollektors für die Warmwassererzeugung mit der Stromerzeugung durch Photovoltaikzellen verbietet, weil die Erhitzung des unter den Zellen befindlichen flüssigen Mediums in den mit den Zellen besetzten Modulen in den üblichen Kastenformen auf 65 - 70 °C und die anhaltende Kontaktierung mit dieser Wärme, aufgrund des damit für die Zellen ständig während der Sonneneinstrahlung verbundenen Erhitzungsgrades zu einem zu großen Leistungsabfall führt. Damit war die bisherige Meinung in den beiden letzten Jahrzehnten, in denen mehrfache Versuche dieser Art gestartet wurden, richtig.So far, it was believed that the actually logical connection of a heat collector for hot water generation with electricity generation by photovoltaic cells is prohibited, because the heating of the liquid medium under the cells in the modules filled with the cells in the usual box shapes to 65 - 70 ° C and the constant contact with this heat, due to the degree of heating associated therewith for the cells during the solar radiation leads to an excessive decrease in performance. So the previous opinion in the past two decades, in which multiple attempts of this kind were started, was correct.
Auch wurden die Solarzellen, genauso wie die Kollektoren, hauptsächlich in relativ kleinen Einheiten zu Modulen oder Paneelen montiert und auch so, vor Ort zusammengeschaltet, an der einen oder anderen Dach- oder Fassadenstelle eines Gebäudes oder auch im Freigelände zum Betrieb montiert und der Sonneneinstrahlung, bisher so gut wie immer entweder für die Strom- oder die Warwassererzeugung ausgesetzt. Dies führte auch dazu, daß ein einheitliches Bild des Daches oder der Fassade nicht gezeigt werden konnte.Also, just like the collectors, the solar cells were mainly assembled in relatively small units to form modules or panels and also connected together on site, at one or the other roof or facade location of a building or in the open air for operation and the solar radiation, so far almost always suspended for either electricity or hot water generation. This also meant that a uniform picture of the roof or facade could not be shown.
Bei den allgemeinen technischen Angaben zu den vielfältig angebotenen Photovoltaikmodulen, die ja eine Zusammenfassung einer bestimmten Zahl von Zellen sind, gibt es deshalb in der Regel auch Angaben zur normalen Zellentemperatur, die zwischen 42 und 52 °C schwanken und von denen ausgehend auch Spannungsänderungen und daraus abgeleitete Strom- und Leistungsänderungen pro °C gerechnet werden.With the general technical information on the diverse range of photovoltaic modules, which are a summary of a certain number of cells, there is therefore usually information about the normal cell temperature, which fluctuates between 42 and 52 ° C and from which voltage changes and the resulting changes derived current and power changes can be calculated per ° C.
Die Entwicklung neuer Technologien bei der Herstellung von Flachkollektoren, wie sie u.a. aus der Patentanmeldung DE103 00 844.6 und DE 103 01 990.1 sowie insbesondere 10304061.7, die Grundlagen für diese vereinheitlichte Anmeldung sind, ersichtlich ist, und die Vergrößerung und Verlängerung der Kollektoren auf bis zu Giebellänge oder Fassadenhöhe macht jedoch mit dieser Auffassung Schluß und sichert für die Zukunft bei mit Photovoltaik in jeder Form kombinierten Wärme-Kollektoren nicht nur einen ständig ansteigenden Warmwasserertrag, sondern auch zusätzlich eine erhebliche Leistungssteigerung durch die ständige Abkühlung der Photovoltaikzellen, insbesondere im unteren und mittleren und teilweise auch im oberen Temperaturbereich, der bei starker Sonneneinstrahlung mit maximal 75 ° C gleichbleibend, leicht in der Temperatur über dem abströmenden Fluid mit 65 bis 70 ° C, liegt.The development of new technologies in the manufacture of flat collectors, as can be seen, inter alia, from the patent application DE103 00 844.6 and DE 103 01 990.1 and in particular 10304061.7, the basis for this standardized application, and the enlargement and extension of the collectors up to the gable length or facade height, however, puts an end to this view and ensures for the future with heat collectors combined with photovoltaics in any form not only a constantly increasing hot water yield, but also In addition, a significant increase in performance due to the constant cooling of the photovoltaic cells, especially in the lower and middle and sometimes also in the upper temperature range, which remains constant in strong sunlight with a maximum of 75 ° C, slightly in the temperature above the outflowing fluid at 65 to 70 ° C ,
Ein wesentlicher Faktor für die langjährige Haltbarkeit solcher Kombinations-Kollektoren ist die etwa gleiche Wärmeausdehnung aller Materialien oder die Schaffung von Pufferzonen für die verschiedenartige Ausdehnung bei den relativ großen Modulen in bis zu Giebellänge oder Fassadenhöhe.An essential factor for the long-term durability of such combination collectors is the approximately equal thermal expansion of all materials or the creation of buffer zones for the different types of expansion in the relatively large modules in up to gable length or facade height.
Durch die ständige Durchleitung und die Zufuhr des Fluids in die Universal-Basisplatte als Bestandteil von Wärmeflachkollektoren im niveaumäßig unteren Bereich der montierten Module ist es z.B. möglich, je nach Durchlaufgeschwindigkeit mit einer Eingangstemperatur von 20 ° C auf die als normal geltende Zelltemperatur von im Mittel 50 °C und wesentlich darunter abzusenken und im niveaumäßig obersten Bereich auf der für die Fluiderwärmung oberen Temperaturschwelle von knapp über ca. 65 °C zu halten, so daß nur für diesen obersten Bereich der sonst übliche Leistungsabfall für maximal ca.15 °C, entsprechend in der Regel pro °C von 0,5 % = maximal 7,5 % gilt, der aber durch die Unterschreitung der Normaltemperatur im niveaumäßig unteren und mittleren Bereich überkompensiert wird, so daß praktisch insgesamt die volle Leistung der Zellen, trotz höchster Sonneneinstrahlung und Erhitzung, erhalten bleibt.Due to the constant flow and the supply of the fluid to the universal base plate as a component of flat heat collectors in the lower area of the assembled modules, it is e.g. Depending on the throughput speed, it is possible to lower the inlet temperature of 20 ° C to the normal cell temperature of an average of 50 ° C and significantly below it, and to keep it in the uppermost level at the upper temperature threshold for fluid heating of just over 65 ° C , so that only for this uppermost area the otherwise usual drop in performance for a maximum of approx. 15 ° C, correspondingly generally per ° C of 0.5% = maximum 7.5% applies, but which is due to the temperature falling below the normal temperature in the lower level and the central area is overcompensated, so that practically the full performance of the cells is retained, despite the highest levels of solar radiation and heating.
Die erfindungsgemäße Universal-Basisplatte bringt also bei einem Einsatz in Kombination mit Photovoltaikzellen, -laminat oder -Dünnschichtfolien Strom-Mehrerträge von bis zu 20 % der üblichen Erträge und natürlich zusätzlich das volle Programm der Warmwasserbereitung, das bis heute unsere Volkswirtschaft den höchsten Energieaufwand aus den vorhandenen Recourcen kostet.When used in combination with photovoltaic cells, laminates or thin-film foils, the universal base plate according to the invention therefore brings additional electricity yields of up to 20% of the usual yields and, of course, also the full program of water heating, which our economy still uses the most energy existing resources cost.
Neben den in den drei vorerwähnten deutschen Patentanmeldungen und bisher und nächstehend gezeigten Kollektorplatten und deren Herstellungsart ist es natürlich möglich, auch andere großflächige Kollektorplatten erfindungsgemäß einzusetzen, so zum Beispiel einfache Kunststoff-Flachkollektoren, wie diese zum Beispiel für die Freibaderwärmung im Sommer auf dem Rasen ausgelegt werden, oder aber solche aus festerem Kunststoffmaterial mit als Steg-, Hütchen-, Röhren-, Kegel- oder anderen Abstandhaltern gebildeten Hohlräumen, durch die das Fluid fließt und die die Funktion des unter den Photovoltaikzellen liegenden Kollektors bilden.In addition to the collector plates shown in the three German patent applications mentioned above and the previous and next, and their method of manufacture, it is of course also possible to use other large-area collector plates according to the invention, for example simple plastic flat collectors, such as those designed for outdoor pool heating in summer on the lawn are, or those made of stronger plastic material with cavities formed as web, cone, tube, cone or other spacers through which the fluid flows and which form the function of the collector located under the photovoltaic cells.
Besonders wichtig bei der erfindungsgemäßen Universal-Basisplatte ist auch die überall innerhalb der Kollektorfläche an den Verbindungsstellen des Kunststoffs mögliche Befestigung durch Verschraubung und Vernagelung der Platten und die mögliche Verwendung als Decken-, Fußboden- und Wandheizung, als Wand- und Decken-Kühlkollektor neben der hauptsächlich interessanten Nutzungsmöglichkeit als Solarkollektor für Dach und Fassade.Particularly important with the universal base plate according to the invention is the possible fastening anywhere within the collector surface at the connection points of the plastic by screwing and nailing the plates and the possible use as ceiling, floor and wall heating, as a wall and ceiling cooling collector in addition to the mainly interesting use as a solar collector for roof and facade.
Ein besonders wichtiger Punkt ist die vorhandene Möglichkeit, Zu- und Abflußstutzen an fast jeder Stelle des Kollektorrandes anbringen zu können, da nur an den Senklochstellen die volle Kunststoffschicht und überall sonst die durchströmte Kollektorfläche vorhanden ist. Dies bedeutet, daß für alle Ausführungsarten des Kollektors die Zu- und Abflußstutzen in der notwendigen Anzahl und an der notwendigen Stelle ansetzbar sind.A particularly important point is the existing possibility of being able to attach inflow and outflow nozzles to almost every point on the edge of the collector, since the full plastic layer is only present at the countersunk holes and everywhere else the flowed through collector surface is available. This means that the inflow and outflow connections can be used in the required number and at the necessary location for all types of collector design.
Bekannt ist die Anbringung durch eine Lochbohrung und anschließendes Anschweißen von Kunststoffstutzen auf Platten gleichen oder ähnlichen Materials. Allgemein bekannt sind auch Hohlschrauben und Gewindeschrauben aus Metall. Eine Verwendung solcher Verbindungen an den Randflächen eines Kollektors ist jedoch bisher nicht Stand der Technik, insbesondere nicht die Möglichkeit, solche aus Metall oder Kunststoff an so gut wie allen Randstellen und auch an den flachen Kollektorseiten eines Metall-Kunststoff-Verbundkollektors anzubringen. Durch diese Möglichkeit kann die Dimension des Stutzenverbindungsrohres, an das die beid- seitig mit einem Gewinde versehenen Stutzen mit einer Schraubmanschette angeschlossen werden, der vorhandenen Durchflußmenge der im Kollektor zirkulierenden Flüssigkeit angepaßt werden, ohne daß der Stutzendurchfluß verschieden sein muß.It is known to attach it through a hole and then weld plastic connectors onto plates of the same or similar material. Banjo bolts and threaded bolts made of metal are also generally known. However, the use of such connections on the edge surfaces of a collector has not hitherto been state of the art, in particular it is not possible to attach those made of metal or plastic to virtually all edge points and also to the flat collector sides of a metal-plastic composite collector. With this option, the dimension of the connection pipe to which the two-sided threaded connection is connected with a screw sleeve can be adapted to the existing flow rate of the liquid circulating in the collector without the connection flow having to be different.
Bei einer Montage auf einem Giebeldach ist es also möglich, giebelhohe Kollektoren mit einem Stutzenverbindungsrohr und Stutzen für den Zu- oder Abfluß nur im First- und Traufbereich zu versehen, auch wenn zum Beispiel das komplette Dach damit eingedeckt wird. Gleiches gilt für gebäudehohe und -breite Fassaden, was zu einer wesentlichen Verringerung der Montagezeit führt.When mounting on a gable roof, it is therefore possible to provide gable-high collectors with a connection pipe and connection for the inflow or outflow only in the ridge and eaves area, even if, for example, the entire roof is covered with it. The same applies to building heights and widths, which leads to a significant reduction in assembly time.
Bei der Montage einer Fußbodenheizung genügt es, wenn in einem oder mehreren Räumen die raumbreiten oder -langen Kollektorplatten ebnso mit je nur einem Stutzenverbindungsrohr auf zwei gegenüberliegenden Seiten verbunden werden. Die Verbindungsrohre werden dann im Bereich der durch Fußleisten oder ähnlich abgedeckten Wandanschlüsse untergebracht, so daß jederzeit Kontrollen durchgeführt werden können.When installing underfloor heating, it is sufficient if in one or more rooms the room-wide or -long collector plates are connected with just one connection pipe on two opposite sides. The connecting pipes are then placed in the area of the wall connections covered by baseboards or similar, so that checks can be carried out at any time.
Um flexibel zu sein, kann die Anbringung eines Anschlußstutzens am Verbindungsrohr genauso erfolgen wie der Anschluß an den Kollektor, so daß auch notwendige Durchflußverbesserungen, die von der üblichen Anzahl und den Abständen der serienmäßig angebrachten Stutzen abweichen, an Ort und Stelle angebracht werden können.In order to be flexible, the attachment of a connecting piece to the connecting pipe can be carried out in exactly the same way as the connection to the collector, so that necessary flow improvements, which deviate from the usual number and spacing of the connecting pieces fitted as standard, can be made in place.
Eine weitere, noch interessantere, erfindungsgemäße Lösung ist es, die Universal-Basisplatte rundum mit einem Rechteck-Hohlprofil aus thermoplastischem Kunststoff oder einem Metall- Kunststoffverbund zu versehen, das hin zur Kollektorfläche Öffnungen für den Durchfluß des Fluids zu dessen Verteilung in der Platte aufweist und das außerdem als extrudiertes Profil eine Klipsverbindung aufweist, die ein Aneinanderreihen der Platten in jedem Randbereich ermöglicht. Diese Kantenverbindung kann dann auch bereits die Zu- und Abflußstutzen an den Stellen aufweisen, wo ein Zu- oder Abfluß insgesamt oder die Durchfluß-Verbindung der Platten untereinander zu erfolgen hat.Another, even more interesting, solution according to the invention is to provide the universal base plate all around with a rectangular hollow profile made of thermoplastic or a metal-plastic composite, which has openings towards the collector surface for the flow of the fluid for its distribution in the plate and which also has a clip connection as an extruded profile, which enables the panels to be strung together in each edge area. This edge connection can then already have the inflow and outflow connections at the points where an inflow or outflow as a whole or the throughflow connection of the plates has to take place with one another.
Auch ein solches Profil kann im üblichen Preßverfahren mit in die Platte eingebracht werden.Such a profile can also be introduced into the plate in the usual pressing process.
Bei einer Fußbodenheizung ist es des weiteren möglich, die mit einer Wabe oder Hütchen bereits im Produktionsprozeß verbundene Kollektorplatte direkt auf eine lose Schüttung aufzulegen und dann in die Schüttung hinein zu verdichten, so daß auf übliche Estrichunterbauten komplett verzichtet werden kann.In the case of underfloor heating, it is also possible to place the collector plate connected to a honeycomb or cone directly in the production process directly onto a loose bed and then compact it into the bed so that the usual screed substructures can be completely dispensed with.
Beläge wie Holz in Parkett- oder Riemenform, Laminat, Kork, Linoleum, Keramik- oder Steinzeugfliesen, Teppichboden jeder Art oder andere Fußboden- und Wandbeläge können also bereits vor der Montage auf den großflächigen Kollektorplatten aufgebracht sein, was die Kosten bei der Verlegung vor Ort besser kontrollier- und kalkulierbar macht.Coverings such as wood in the form of parquet or belts, laminate, cork, linoleum, ceramic or stoneware tiles, carpets of all kinds or other floor and wall coverings can be applied to the large-area collector plates before installation, which is the cost of laying on site makes it easier to control and calculate.
Isoliermaterialien oder sogar eine Vakuumisolierung sind ebenfalls vorgefertigt aufgebracht, so daß auch hier Montagekosten vor Ort entfallen.Insulating materials or even vacuum insulation are also prefabricated, so that installation costs on site are also eliminated.
Völlig neue Anwendungen wie zum Beispiel die Kühlung von kleinen und großen Kühlräumen und Kühlfahrzeugen, Eisbahnen und Skipisten sind ebenfalls möglich.Completely new applications such as the cooling of small and large cold rooms and refrigerated vehicles, ice rinks and ski slopes are also possible.
Aber was auch wichtig ist: Für die sichtbare Optik, egal auf welcher Seite des Produkts, ist jede Einfärbung oder Beplankung der Kunststoffschicht möglich, so daß zum Beispiel auf den Dächern besondere Eindeckungen simuliert und auf Innenwand- oder Deckenflächen sowie auch auf Bodenflächen jede gewünschte Farbe oder Struktur auflaminiert werden kann, wobei dies alles bereits im Herstellungsprozeß beim einem einzigen Preßgang erfolgt. Die Anforderung an die erforderliche Vielseitigkeit sowohl bei den verschiedenen verlangten Größenabmessungen in der Länge und Breite, als insbesondere auch die erforderliche Durchflußgeschwindigkeit ist bei diesem Produkt auf einfache Art zu lösen. Wie vorher schon erwähnt, können innerhalb der Kunststoffdeckschicht die Blechstärke, die Senklochgröße und -art und die Lochabstände so gewählt werden, daß für jede Anwendung das verlangte Produkt im gleichen Verfahren hergestellt werden kann.But what is also important: for the visible look, no matter on which side of the product, any coloring or planking of the plastic layer is possible, so that, for example, special coverings are simulated on the roofs and any desired color on interior wall or ceiling surfaces as well as on floor surfaces or structure can be laminated, all of this already taking place in the manufacturing process with a single press cycle. The requirement for the required versatility, both in terms of the various size dimensions required in length and width, and in particular the required flow rate can be solved in a simple manner with this product. As previously mentioned, the sheet thickness, the size and type of countersunk hole and the hole spacing can be selected within the plastic cover layer so that the required product can be produced in the same process for each application.
Das Herstellungsverfahren erfolgt in einem Heiß- oder Heiß- und Kühlpreßvorgang durch Auflegen der verschiedenen Schichten übereinander und unter Einfügung der erforderlichen Kantendicht- oder Randabschlußprofile sowie der Ein- und Auslaß-Armaturen aus gleichem oder ähnlichem thermoplastischem Kunststoffmaterial und der Erhitzung und ggf.Abkühlung nach einer gezielt auf die Schmelzpunkte der Materialien abgestimmten Temperatur- und Zeitvorgabe.The manufacturing process takes place in a hot or hot and cooling press process by placing the different layers on top of each other and inserting the necessary edge sealing or edge sealing profiles as well as the inlet and outlet fittings made of the same or similar thermoplastic material and heating and, if necessary, cooling after one Targeted temperature and time targeting the melting points of the materials.
Die Verpressung erfolgt bevorzugt in einer stationären Heiß- oder Heiß-Kühlpresse oder aber auch in einer Doppelbandpresse.The pressing is preferably carried out in a stationary hot or hot cooling press or else in a double belt press.
Dabei können auch gleichzeitig auf- und Abkantungen oder andere Verformungen oder Durchdringungen sowie Laminat- oder Deckschichtauftragungen angebracht werden.It is also possible to apply edging and chamfering or other deformations or penetrations as well as laminate or top layer applications at the same time.
Die einzelnen Bezugsmerkmale zu der Erfindung werden auf den Seiten „Zu den Zeichnungen" vermerkt. The individual reference features for the invention are noted on the pages “to the drawings”.
Universal-Basisplatte zur solaren Strom- und Warmwasser-Erzeugung, Wärme-Verteilung und Kühlung sowie Verfahren zu deren HerstellungUniversal base plate for solar power and hot water generation, heat distribution and cooling as well as processes for their production
Zu den ZeichnungenTo the drawings
Figur 1 Aufbau einer einfachen Universal-Basisplatte vor der VerpressungFigure 1 Structure of a simple universal base plate before pressing
11 Äußere Metalldeckschicht11 Outer metal cover layer
12 beim Walzvorgang aufgebrachter Haftvermittler12 adhesion promoter applied during the rolling process
13 Mittlere Lochmetallschicht mit aufgekanteten Lochrändern13 Middle perforated metal layer with edged perforated edges
14 thermoplastischer Stützkern oder thermoplastisches Plattenmaterial als Masse zur Durchdringung14 thermoplastic support core or thermoplastic sheet material as a mass for penetration
Figur 2 Aufbau einer solaren Universal-Basisplatte ohne Stützkern vor der VerpressungFigure 2 Structure of a solar universal base plate without a support core before pressing
21 Photo-Voltaik-Laminat oder -Dünnschichtfolie21 Photo voltaic laminate or thin film
22 Metalldeckschicht22 metal cover layer
23 beim Walzvorgang aufgebrachter Haftvermittler23 adhesion promoter applied during the rolling process
24 Aufkantung bei den Löchern der Senklochmetallplatte24 upstand at the holes of the countersunk metal plate
25 Senklochmetallplatte mit beim Walzvorgang aufgebrachtem Haftvermittler25 countersunk metal plate with adhesion promoter applied during the rolling process
26 thermoplastische Kunststoffplatte26 thermoplastic sheet
Figur 3 Aufbau einer solaren Universal-Basisplatte mit Stützkern vor derFigure 3 Structure of a solar universal base plate with a support core in front of
Verpressungpressing
31 Photo-Voltaik-Laminat oder - Dünnschichtfolie31 Photo voltaic laminate or thin film
32 Metalldeckschicht32 metal cover layer
33 beim Walzvorgang aufgebrachter Haftvermittler33 adhesion promoter applied during the rolling process
34 Aufkantung bei den Löchern der Senklochmetallplatte34 Backsplash at the holes in the countersunk metal plate
35 Lochmetallblech mit beim Walzvorgang aufgebrachtem Haftvermittler35 perforated metal sheet with adhesion promoter applied during the rolling process
36 wahlweise thermoplastische Kunststoffplatte oder direkt36 either thermoplastic sheet or direct
37 thermoplastischer Stützkern37 thermoplastic support core
38 Metallblech mit beim Walzvorgang aufgebrachtem Haftvermittler oder wahlweise thermoplastische Kunststoffplatte und Senklochmetallplatte38 metal sheet with adhesion promoter applied during the rolling process or alternatively thermoplastic plastic plate and countersunk metal plate
Figur 4 Universal-Basisplatte mit Dünnschicht-SolarmodulFigure 4 Universal base plate with thin-film solar module
41 Universal-Basisplatte41 Universal base plate
42 Fluid42 fluid
43 PV-Dünnschichtfolie43 PV thin film
Figur 5 Universal-Basisplatte mit kristalliner SolarzelleFigure 5 Universal base plate with crystalline solar cell
51 Universal-Basisplatte51 Universal base plate
52 Fluid52 fluid
53 Kristalline Solarzelle Figur 6 Universal-Basisplatte mit Solarzellen - Temperaturverläufe53 Crystalline solar cell Figure 6 Universal base plate with solar cells - temperature profiles
61 Universal-Basisplatte61 Universal base plate
62 Aufsteigendes Fluid62 Ascending fluid
63 Solarzellen63 solar cells
64 Temperaturkette des Fluids64 Temperature chain of the fluid
65 Temperaturkette der erwärmten Solarzellen65 Temperature chain of the heated solar cells
66 Zufluß Fluid mit Eingangstemperatur z.B. 20 ° C66 inflow of fluid with inlet temperature e.g. 20 ° C
67 Abführung Fluid erwärmz auf bis zu 70 ° C67 Fluid discharge heats up to 70 ° C
68 Sonneneinstrahlung68 Sun exposure
Figur 7 71 obere KunststoffplatteFigure 7 71 upper plastic plate
72 untere Kunststoffplatte72 lower plastic plate
73 obere Senklochmetallplatte73 upper countersunk metal plate
74 untere Senklochmetallplatte74 lower countersunk metal plate
75 Senklochungen der Platte75 countersunk holes in the plate
76 seitliche Abkantungen der Platte76 side edges of the plate
Figur 8 81 allseits verschmolzene KunststoffschichtFigure 8 81 fused plastic layer on all sides
82 Hohlflächen für Flüssigkeitsdurchgang82 hollow surfaces for liquid passage
83 obere Senklochmetallplatte83 upper countersunk metal plate
84 untere Senklochmetallplatte84 lower countersunk metal plate
85 kraftschlüssige Metallplattenverbindung85 non-positive metal plate connection
86 Schnittstelle aus Plattenaufteilung86 Interface from plate division
87 Kunststoffprofil für Verschluß der Schnittstelle vor dem Aufschweißen87 Plastic profile for closing the interface before welding
Figur 9 91 allseits verschmolzene KunststoffschichtFigure 9 91 fused plastic layer on all sides
92 Hohlflächen für Flüssigkeitsdurchgang92 hollow surfaces for liquid passage
93 obere Senklochmetallplatte93 upper countersunk metal plate
94 untere Senklochmetallplatte94 lower countersunk metal plate
95 kraftschlüssige Metallplattenverbindung95 non-positive metal plate connection
96 Verschluß mit Kunststoffprofil durch Aufschweißen96 Closure with plastic profile by welding
Figur 10 Hohle Gewindeschraube als Zu-/AbflußstutzenFigure 10 Hollow threaded screw as inlet / outlet connector
101 gegenläufiges Gewinde101 counter-rotating thread
102 Schraubkanten102 screw edges
103 Hohlraum für Durchfluß103 flow cavity
Figur 11 111 eingeschraubter Zu-/AbflußstutzenFigure 11 111 screwed inlet / outlet connection
112 Kollektorplatte112 collector plate
113 Hohlraum für Flüssigkeitsdurchfluß113 Fluid flow cavity
Figur 12 121 in Stutzenverbindungsrohr eingeschraubter Zu-/AbflußstutzenFigure 12 121 inlet / outlet connection screwed into the connection pipe
122 Stutzenverbindungsrohr122 connecting pipe
123 Flüssigkeitsdurchlaß123 liquid passage
124 Vorbohrung in Sttzenverbindungsrohr124 pilot hole in support connecting pipe
Figur 13 131 in Kunststoffummantelung des Kollektors eingebettetes RundrohrFigure 13 131 round tube embedded in the plastic jacket of the collector
132 Lochung für Flüssigkeitsdurchgang132 holes for liquid passage
133 Kollektorplatte Figur 14 141 in Kunststoffummantelung des Kollektors eingebttetes einseitiges133 collector plate 14 141 embedded on one side in the plastic jacket of the collector
Rundrohrround tube
142 Lochung für Flüssigkeitsdurchgang142 holes for liquid passage
143 Kollektorplatte143 collector plate
Figur 15 151 in Kunststoffummantelung der Kollektorplatte eingebettetesFigure 15 151 embedded in plastic coating of the collector plate
VierkantrohrSquare tube
152 Lochung für Flüssigkeitsdurchgang152 holes for liquid passage
153 Kollektorplatte153 collector plate
Figur 16 161 eingeschraubter Zu-/AbflußstutzenFigure 16 161 screwed inlet / outlet connection
162 in Kunststoffummantelung der Kollektorplatte eingebettetes Rohr (Rund-, einseitig Rund- oder Vierkantrohr)162 tube embedded in plastic coating of the collector plate (round, one-sided round or square tube)
163 Lochung für Flüssigkeitsdurchgang163 perforation for liquid passage
164 Kollektorplatte164 collector plate
Figur 17 171 obere KunststoffplatteFigure 17 171 upper plastic plate
172 untere Kunststoffplatte172 lower plastic plate
173 obere Senklochmetallplatte173 upper countersunk metal plate
174 untere SEnklochmetallplatte174 lower SE-hole metal plate
175 Seklochungen der Platten175 plate perforations
176 seitliche Abkantungen der Platten176 side edges of the panels
Figur 18 181 allseits verschmolzene KunststoffschichtFigure 18 181 fused plastic layer on all sides
182 Hohlflächen für Flüssigkeitsdurchgang182 hollow surfaces for liquid passage
183 obere Senklochmetallplatte183 upper countersunk metal plate
184 untere Senklochmetallplatte184 lower countersunk metal plate
185 krfatschlüssige Blechverbindungen185 positive sheet metal connections
Figur 19 191 obere KunststoffplatteFigure 19 191 upper plastic plate
192 untere Kunststoffplatte192 lower plastic plate
193 obere Senklochmetallplatte193 upper countersunk metal plate
194 untere Senklochmetallplatte194 lower countersunk metal plate
195 Senklochungen195 countersunk holes
196 seitliche Abkantungen der Bleche196 side bends of the sheets
197 Photovoltaik-Laminat, -Dünnschichtfolie, -Modul/Element197 Photovoltaic laminate, thin film, module / element
198 seitliche Kunststoffabdeckungsleiste198 side plastic cover strip
199 aluminiumbedampfte Kunststofffolie199 aluminum-coated plastic film
200 gasdurchlässige Kunststoff-Waben- oder Kastenplatte o.a.200 gas-permeable plastic honeycomb or box plate or similar
201 Abdeckblech201 cover plate
202 Vakuum202 vacuum
203 aufgebrachte Haftvermittlerschicht203 applied adhesion promoter layer
Figur 20 211 allseits verschmolzene KunststoffschichtFigure 20 211 fused plastic layer on all sides
212 Hohlflächen für Flüssigkeitsdurchgang212 hollow surfaces for liquid passage
213 oberes Senklochblech213 upper countersunk perforated sheet
214 unteres Senklochblech214 lower countersunk perforated sheet
215 kraftschlüssige Blechverbindungen215 non-positive sheet metal connections
216 Photovoltaik-Laminat, -Dünnschichtfolie, -Modul/Element216 Photovoltaic laminate, thin film, module / element
217 seitliche Kunststoffabdeckleiste217 plastic cover strip on the side
218 aluminiumbedampfte Kunststofffolie218 aluminum-coated plastic film
219 gasdurchlässige Waben- oder Kastenplatte o.a.219 gas-permeable honeycomb or box plate or the like
220 Abdeckblech220 cover plate
221 Vakuum221 vacuum
Figuren 21 Auswahl aus für die Flüssigkeitsverteilung geeigneten Senklochmustern Figures 21 Selection from countersunk hole patterns suitable for liquid distribution
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03756430A EP1590174A2 (en) | 2002-08-31 | 2003-08-31 | Universal base plate for solar production of current and hot water, heat and cold distribution, and method for making same |
| DE10393665T DE10393665D2 (en) | 2002-08-31 | 2003-08-31 | Universal base plate for solar power and hot water generation, heat distribution and cooling as well as process for their production |
| AU2003293552A AU2003293552A1 (en) | 2002-08-31 | 2003-08-31 | Universal base plate for solar production of current and hot water, heat and cold distribution, and method for making same |
Applications Claiming Priority (12)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10240382 | 2002-08-31 | ||
| DE10240384A DE10240384A1 (en) | 2002-08-31 | 2002-08-31 | Light scaffold board of standard size comprises sandwich panel made from thermoplastic or duroplastic or mixture of two |
| DE10240384.8 | 2002-08-31 | ||
| DE10240382.1 | 2002-08-31 | ||
| DE10300844 | 2003-01-12 | ||
| DE10300844.6 | 2003-01-12 | ||
| DE10301017 | 2003-01-13 | ||
| DE10301017.3 | 2003-01-13 | ||
| DE10301990.1 | 2003-01-19 | ||
| DE10301990 | 2003-01-19 | ||
| DE10304061A DE10304061A1 (en) | 2003-01-19 | 2003-01-31 | Universal tile or panel for generating electricity, hot water, central heating or -cooling comprises composite of one or two metal- and one or two plastic panels |
| DE10304061.7 | 2003-01-31 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2004020912A2 true WO2004020912A2 (en) | 2004-03-11 |
| WO2004020912A3 WO2004020912A3 (en) | 2004-09-10 |
Family
ID=31982729
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/DE2003/002898 Ceased WO2004020912A2 (en) | 2002-08-31 | 2003-08-31 | Universal base plate for solar production of current and hot water, heat and cold distribution, and method for making same |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1590174A2 (en) |
| AU (1) | AU2003293552A1 (en) |
| DE (1) | DE10393665D2 (en) |
| WO (1) | WO2004020912A2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009095592A1 (en) * | 2008-01-31 | 2009-08-06 | Patrick Claude Henri Magnier | Heat exchange panel, method for making same and device for covering a building |
| WO2010039090A1 (en) * | 2008-09-30 | 2010-04-08 | Suncore Ab | Heat transfer element and arrangement for cooling solar cells |
| WO2013083124A3 (en) * | 2011-12-07 | 2013-08-01 | Leichtbau-Zentrum Sachsen Gmbh | Connecting arrangement for connecting a fibre composite component to a second component |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH655344A5 (en) * | 1980-12-22 | 1986-04-15 | Beat E Werner | THERMAL INSULATING UNDERLAY ELEMENT FOR UNDERFLOOR HEATERS. |
-
2003
- 2003-08-31 WO PCT/DE2003/002898 patent/WO2004020912A2/en not_active Ceased
- 2003-08-31 DE DE10393665T patent/DE10393665D2/en not_active Expired - Fee Related
- 2003-08-31 AU AU2003293552A patent/AU2003293552A1/en not_active Abandoned
- 2003-08-31 EP EP03756430A patent/EP1590174A2/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009095592A1 (en) * | 2008-01-31 | 2009-08-06 | Patrick Claude Henri Magnier | Heat exchange panel, method for making same and device for covering a building |
| FR2927157A1 (en) * | 2008-01-31 | 2009-08-07 | Patrick Claude Henri Magnier | THERMAL EXCHANGE PANEL, METHOD FOR MANUFACTURING AND COVERING DEVICE FOR CONSTRUCTION |
| WO2010039090A1 (en) * | 2008-09-30 | 2010-04-08 | Suncore Ab | Heat transfer element and arrangement for cooling solar cells |
| CN102171841A (en) * | 2008-09-30 | 2011-08-31 | 日心公司 | Heat transfer element and device for cooling solar cells |
| WO2013083124A3 (en) * | 2011-12-07 | 2013-08-01 | Leichtbau-Zentrum Sachsen Gmbh | Connecting arrangement for connecting a fibre composite component to a second component |
| US11014311B2 (en) | 2011-12-07 | 2021-05-25 | Leichtbau-Zentrum Sachsen Gmbh | Connecting arrangement for connecting a fiber composite component to a second component |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2003293552A8 (en) | 2004-03-19 |
| DE10393665D2 (en) | 2005-08-25 |
| WO2004020912A3 (en) | 2004-09-10 |
| AU2003293552A1 (en) | 2004-03-19 |
| EP1590174A2 (en) | 2005-11-02 |
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