WO2004003118A1 - Lubricating oil additive, lubricating oil composition containing the same, and process for producing the same - Google Patents
Lubricating oil additive, lubricating oil composition containing the same, and process for producing the same Download PDFInfo
- Publication number
- WO2004003118A1 WO2004003118A1 PCT/JP2003/008337 JP0308337W WO2004003118A1 WO 2004003118 A1 WO2004003118 A1 WO 2004003118A1 JP 0308337 W JP0308337 W JP 0308337W WO 2004003118 A1 WO2004003118 A1 WO 2004003118A1
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- WO
- WIPO (PCT)
- Prior art keywords
- lubricating oil
- group
- mass
- general formula
- additive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/045—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution and non-macromolecular compounds
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
- C10M137/04—Phosphate esters
- C10M137/06—Metal salts
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/10—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/123—Reaction products obtained by phosphorus or phosphorus-containing compounds, e.g. P x S x with organic compounds
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- C10M163/00—Lubricating compositions characterised by the additive being a mixture of a compound of unknown or incompletely defined constitution and a non-macromolecular compound, each of these compounds being essential
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M167/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound, a non-macromolecular compound and a compound of unknown or incompletely defined constitution, each of these compounds being essential
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- C10M169/04—Mixtures of base-materials and additives
- C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
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- C10M169/06—Mixtures of thickeners and additives
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- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/028—Overbased salts thereof
- C10M2207/0285—Overbased salts thereof used as base material
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- C10M2207/04—Ethers; Acetals; Ortho-esters; Ortho-carbonates
- C10M2207/0406—Ethers; Acetals; Ortho-esters; Ortho-carbonates used as base material
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/06—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
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- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2030/70—Soluble oils
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- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Form in which the lubricant is applied to the material being lubricated semi-solid; greasy
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- C10N2070/00—Specific manufacturing methods for lubricant compositions
Definitions
- the present invention relates to a lubricating oil additive, and more particularly, to a lubricating oil additive obtained by dissolving a metal salt of a phosphorus compound that is insoluble or has low solubility in a lubricating base oil, and a lubricating oil composition comprising the same.
- a lubricating oil additive obtained by dissolving a metal salt of a phosphorus compound that is insoluble or has low solubility in a lubricating base oil, and a lubricating oil composition comprising the same.
- the present inventors have developed a monothiophosphate-based compound in which sulfur in the molecule is reduced in place of a sulfur-containing antiwear agent and antioxidant such as zinc dialkyldithiophosphate to enhance long drain performance of lubricating oil.
- a low-sulfur lubricating oil composition containing a metal salt or a metal salt of a phosphoric acid ester-based compound or a metal salt of a phosphonate ester that does not contain sulfur in the molecule maintains the anti-wear property while maintaining the base. It has been found that it has excellent long drain performance such as valency maintenance and oxidation stability, and exhibits high-temperature detergency, low friction, and the like.
- a patent application has already been filed for this invention (Japanese Patent Application No. 200-02-015351, Japanese Patent Application No. 2000-246946).
- An object of the present invention is to provide a technique for liquefying a metal salt of a phosphorus compound having low solubility in lubricating oil and dissolving it in the lubricating oil efficiently in a short time in view of the above circumstances.
- a lubricating oil composition containing a metal salt of a specific phosphorus compound exhibiting extremely excellent performance such as tang drainage can be industrially efficiently produced. That is. '
- the present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, have found that solubility in a lubricating oil can be improved by previously dissolving or reacting the phosphorus compound in an amine compound, thereby completing the present invention. Reached.
- the present invention provides (A) a metal salt of a phosphorus compound represented by the general formula (1), a metal salt of a phosphorus compound represented by the general formula (2), and a metal salt of the general formula (3). And (B) an amine compound which is dissolved or reacted with at least one compound selected from the group consisting of metal salts of phosphorus compounds.
- X 1 , 2 and 3 each independently represent an oxygen atom or a sulfur atom, and at least one of them is an oxygen atom, and R 11 R 12 and R 13 individually represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of these is a hydrogen atom.
- X 4, X 5, X 6 and X 7 are each independently an oxygen atom or a sulfur atom, and at least three of these is an oxygen atom, R 14, R 15 and R 16 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom.
- X 8 , X 9 and X 1 Q each independently represent an oxygen atom or a sulfur atom, and at least two of them are oxygen atoms
- R 17 , R 18 and ⁇ R 19 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom, and a is 0 or 1.
- the phosphorus compounds represented by the formulas (1) to (3) may have one (OR ′) n — group between X—R bonds, R ′ is an alkylene group having 1 to 4 carbon atoms, and n is Shows an integer of 1 to 10.
- the metal in the component (A) is preferably at least one metal selected from lithium, magnesium, calcium and zinc.
- the component (B) is preferably at least one amine compound selected from an amine-based antioxidant, an aliphatic amine, an ashless dispersant and a derivative thereof.
- One of the lubricating oil additives of the present invention is a lubricating oil additive obtained by dissolving the component (A) in an amine antioxidant.
- one of the lubricating oil additives of the present invention is a lubricating oil additive obtained by reacting the component (A) or the lubricating oil additive with an aliphatic amine.
- One of the lubricating oil additives of the present invention is a lubricating oil additive obtained by reacting the component (A) or the lubricating oil additive with an ashless dispersant and / or a derivative thereof.
- the lubricating oil additive preferably has a reaction ratio of the aliphatic amine, the ashless dispersant or the derivative thereof to the component (A) of 0.15 or more by mass ratio.
- the ashless dispersant and / or a derivative thereof have a total base number of 5 mg KOH / g or more by a hydrochloric acid method.
- the derivative of the ashless dispersant is a boron compound derivative of the ashless dispersant.
- the present invention further provides a lubricant base oil, an antioxidant, an ashless dispersant, a metal detergent, a friction modifier, an antiwear agent, a corrosion inhibitor, an antioxidant, a demulsifier, a metal, At least one selected from deactivators, defoamers, coloring agents, and viscosity index improvers And a lubricating oil additive.
- the present invention resides in a lubricating oil composition
- a lubricating oil composition comprising the lubricating oil additive and a lubricating base oil.
- the present invention provides (A) a metal salt of a phosphorus compound represented by the general formula (1), a metal salt of a phosphorus compound represented by the general formula (2), and a phosphorus compound represented by the general formula (3).
- a method for producing a lubricating oil additive comprising: dissolving or reacting at least one compound selected from the group consisting of metal salts of compounds with an amine compound (B).
- the present invention resides in a method for producing a lubricating oil composition, which comprises blending the lubricating oil additive into a lubricating oil.
- a method for producing a lubricating oil composition which comprises blending the lubricating oil additive into a lubricating oil.
- the component (A) includes a phosphorus compound represented by the general formula (1), a phosphorus compound represented by the general formula (2), or a phosphorus compound represented by the general formula (3).
- Salts obtained by reacting a metal base such as an oxide, a metal hydroxide, a metal carbonate, or a metal chloride to neutralize a part or all of the remaining acidic hydrogen can be given.
- X 1 , X 2 and X 3 each independently represent an oxygen atom or a sulfur atom, and at least one of them is an oxygen atom.
- R 11 R 12 and R 13 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom.
- X 4 , X 5 , X 6 and X 7 each independently represent an oxygen atom or a sulfur atom, and at least three of them are oxygen atoms.
- R 14 , R 15 and R 16 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom.
- X 8 , X 9 and X 1 Q each independently represent an oxygen atom or a sulfur atom, and at least two of them are oxygen atoms
- R 17 , R 18 and R 19 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 3 ° carbon atoms, and at least one of these is a hydrogen atom, and a is 0 or 1.
- the phosphorus compounds represented by the above general formulas (1) to (3) may or may not have one (OR ′) n — group between the X—R bonds, and R ′ has 1 to 1 carbon atoms. 4, preferably 1 or 2 alkylene groups, and n represents an integer of 1 to 10, preferably 1 to 4. It is more preferable that there is no ( ⁇ R ′) n — group between the X—R bonds in view of higher abrasion prevention performance or extreme pressure performance.
- Specific examples of the metal in the above metal base include lithium metal, lithium, sodium, potassium, cesium and other alkaline metals, calcium, magnesium, barium and other alkaline earth metals, zinc, copper, iron, lead, nickel, and the like. Examples include heavy metals such as silver, manganese, and molybdenum. Of these, alkali metals such as lithium and sodium, alkaline earth metals such as magnesium and calcium, and zinc are preferred, and zinc is most preferred.
- the structure of the metal salt of the phosphorus compound varies depending on the valency of the metal and the number of OH groups or SH groups of the phosphorus compound, and thus the structure is not limited at all.
- 1 mol of zinc oxide When 1 and phosphoric acid diester (one OH group) 2 mo 1 are reacted, it is thought that a compound having a structure represented by the following formula is obtained as a main component. However, if there is a polymerized molecule, Conceivable.
- hydrocarbon group having 1 to 30 carbon atoms represented by ⁇ 11 to! ⁇ 19 include an alkyl group, a cycloalkyl group, an alkenyl group, an alkyl-substituted cycloalkyl group, an aryl group, and an alkyl group.
- Examples include a substituted aryl group and an arylalkyl group.
- alkyl group examples include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, a pendecyl group, a dodecyl group, a tridecyl group, and a tetradecyl group.
- alkyl groups such as a pentadecyl group, a hexadecyl group, a heptadecyl group, and an octadecyl group (the alkyl groups may be linear or branched).
- Examples of the above-mentioned cycloalkyl group include a cycloalkyl group having 5 to 7 carbon atoms such as a cyclopentyl group, a cyclohexyl group, and a cycloheptyl group.
- alkylcycloalkyl group examples include a methylcyclopentyl group, a dimethynolecyclopentyl group, a methylpentyl pentinole group, a ethynolectic pentyl group, a methylcyclohexyl group, a dimethylcyclohexyl group, a methylethylcyclohexyl group, Alkylcycloalkyl groups having 6 to 11 carbon atoms, such as acetylcyclohexyl group, methylcycloheptyl group, dimethylcyclyl heptinol group, methinoleethylcyclyl heptyl group, getylcycloheptyl group, etc.
- the substitution position of is also arbitrary.).
- alkenyl group examples include, for example, a ptenyl group, a pentenyl group, a hexenyl group, a hepturyl group, an otaturyl group, a nonenyl group, a decenyl group, a pendecenyl group, a dodecenyl group, a tridecenyl group, a tetradecenyl group, a pentadecenyl group, and a hexadecenyl group.
- Alkenyl groups such as octadecenyl, heptadecenyl and octadecenyl
- the alkenyl group may be linear or branched, and the position of the double bond is also arbitrary.).
- Examples of the aryl group include aryl groups such as a phenyl group and a naphthyl group.
- Examples of the alkylaryl group include, for example, a tolyl group, an xylyl group, an ethylphenol group, a propylphenyl group, a butylphenyl group, a pentylphenyl group, a hexylphenyl group, a heptylphenyl group, an octylphenyl group, and a nonylphenyl group.
- C7-C18 alkylaryl group such as a benzyl group, a decylphenyl group, a decylphenyl group, a dodecylphenyl group (the alkyl group may be linear or branched, and the position of substitution with the aryl group may be Is optional).
- arylalkyl group examples include arylalkyl groups having 7 to 12 carbon atoms, such as benzyl, phenylethyl, phenylpropyl, phenylbutyl, phenylpentyl, and phenylhexyl. May be linear or branched).
- the hydrocarbon group having 0 to 0 carbon atoms represented by ⁇ is preferably an alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 24 carbon atoms, and more preferably 3 to 18 carbon atoms. It is more preferably an alkyl group having 4 to 10 carbon atoms, and particularly preferably an alkyl group having 4 to 6 carbon atoms because of having high anti-wear performance and extreme pressure properties.
- Examples of the phosphorus compound represented by the general formula (1) include: phosphorous acid, monothiophosphorous acid, dithiophosphorous acid; the above-mentioned phosphorous acid monoester having one hydrocarbon group having 1 to 30 carbon atoms Phosphite monoester, dithiophosphite monoester; phosphite diester having two hydrocarbon groups having 1 to 30 carbon atoms, monothiophosphite diester, dithiophosphite diester and the like; Mixtures can be mentioned.
- X ⁇ X 3 in the general formula (1) is preferably 2 or more of them are oxygen atom, more preferably all three oxygen atoms.
- Examples of the phosphorus compound represented by the general formula (2) include phosphoric acid and monothiophosphoric acid; the above-mentioned phosphoric acid monoester having one hydrocarbon group having 1 to 30 carbon atoms, and monothiophosphoric acid. Monophosphoric acid esters; phosphoric acid diesters having two hydrocarbon groups having 1 to 30 carbon atoms; monothiophosphoric acid diesters; and mixtures thereof.
- all of X 4 to X 7 in the general formula (2) are preferably oxygen atoms.
- the phosphorus compound represented by the general formula (3) for example, the above-mentioned phosphonic acid having one hydrocarbon group having 1 to 30 carbon atoms, monothiophosphonic acid; the hydrocarbon group having 1 to 30 carbon atoms And monothiophosphonic acid monoesters having two of these; and mixtures thereof.
- all of X 8 to X 1 Q in the general formula (3) are preferably oxygen atoms.
- One or more of these components (A) can be arbitrarily compounded.
- a known general production method can be used, and there is no particular limitation.
- a zinc base such as zinc oxide, zinc hydroxide, zinc carbonate, zinc chloride, etc. is added to 2 moles of the phosphorus compound represented by the general formula (2).
- ⁇ 2 mol preferably 0.5-1 mol, particularly preferably 0.8-0.98 mol, preferably 0.2-2 L, preferably 0.5-1.5 L of organic solvent and water ⁇ 0.5 to 1 L, preferably 0.1 to 0.5 L mixed at 40 to 100 ° C, preferably 60 to 90 ° C for 0.5 to: 10 hours
- the reaction is preferably carried out by heating for 1 to 6 hours. Then, the aqueous layer is removed, and the organic solvent layer is removed. After filtration, the organic solvent is removed by distillation under reduced pressure or the like.
- a zinc base such as zinc oxide, zinc hydroxide, zinc carbonate, zinc chloride or the like is used in an amount of 0.2 to 4 mol per 2 mol of the phosphorus compound represented by the general formula (2).
- Mol preferably 1-2 mol, particularly preferably 1.6-1.96 mol, can be obtained using the method as described above.
- the organic solvent used herein is not particularly limited, but may be a generally known organic solvent such as alcohol, hexane, benzene, toluene, xylene, decalin, other compounds having an aromatic ring, or a lubricating oil. Base oil and the like can be exemplified.
- the neutralization ratio of the phosphorus compound with the metal salt is preferably 50% or more, more preferably 80% or more, and particularly preferably 90% or more.
- Compounds obtained by such a method include, for example, zinc di (2-ethylhexyl) phosphate, zinc di (2-ethylhexyl) monothiophosphate, calcium di (2-ethylhexyl) phosphate, dibutyl phosphate
- zinc, zinc 1,3-dimethylbutyl phosphate, etc. it is a white solid, and as it is, lubricating base oil, additives other than component (B), and lubricating oil not containing component (B) It has low solubility in the composition, and even if it is dissolved in the above-mentioned organic solvent, it may precipitate when the organic solvent is distilled off.
- the component (A) obtained in a solid state as described above is previously mixed or dissolved in an organic solvent prior to mixing with the component (B). Further, in the above Production Examples, the component (A) obtained without distilling off the organic solvent can be used for mixing with the component (B).
- the components (B) or the components (B) may be mixed in advance with the above-mentioned raw materials and reacted.
- the component (B) in the present invention is an amine compound, and includes various amine compounds.
- Preferred examples of the component (B) include amine antioxidants, aliphatic amines, ashless dispersants, and / or derivatives thereof.
- amine antioxidant examples include various aromatic amine compounds, such as alkyldiphenylamine, alkylnaphthylamine, phenyl ⁇ -naphthylamine, and alkylphenyl-amine.
- Amine-based antioxidants generally known for lubricating oil applications such as ⁇ -naphthylamine are preferred. These are preferably liquid at room temperature, and can be preferably used because the solubility of the component (II) is extremely high.
- the alkyl group is an alkyl group having 1 to 30, preferably 3 to 20, and particularly preferably 4 to 10 carbon atoms, and the number of substitution is 1 to 4, preferably:! ⁇ 2.
- ashless dispersant examples include ( ⁇ -2) succinic acid imide, ( ⁇ -3) benzylamine, ( ⁇ -4) polyamine, or Mannich reaction product of alkyl or alkenylphenol, formaldehyde and polyamine, and the like. It is preferably at least one compound selected from compound derivatives.
- the total base number in the hydrochloric acid method is preferably 5 mgKOH / g or more from the viewpoint of the solubility of the component ( ⁇ ) or the reactivity with the component ( ⁇ ), It is more preferably at least 1 OmgKOHZg, particularly preferably at least 20 mgKOH / g.
- the total salt value in the hydrochloric acid method means a value measured by a method specified in 6. Potentiometric titration method (base number) of JIS K 2501.
- examples of the above ( ⁇ -2) succinic acid imide include compounds represented by the following general formula (4) or (5).
- R 21 represents an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200, particularly preferably 70 to 150, and a represents 1 to 5, preferably 2 Indicates an integer from 4 to 4.
- R 22 and R 23 each independently represent an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200, particularly preferably 70 to 150, and a polybutenyl group Is particularly preferred.
- b represents an integer of 0 to 4, preferably 1 to 3.
- succinic acid imid is a so-called monotype succinic acid imid represented by general formula (4) in which succinic anhydride is added to one end of a polyamine by imidation, and an anhydride at both ends of the polyamine.
- succinic acid imid represented by general formula (5) to which succinic acid is added, but any of these (B_2) components and a mixture thereof can be used.
- the method for producing the succinic acid imide is not particularly limited.
- chlorinated polybutene or polyisobutene (these usually have a vinylidene structure at the end of 5 to 10 Omo 1%), or polybutene from which chlorine or fluorine has been sufficiently removed is mixed with maleic anhydride and 100 to 200
- a method of reacting polybutenyl succinic acid obtained by reacting at ° C with a polyamine for example, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc.
- a polyamine for example, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc.
- the polybutenyl succinic acid may be reacted twice as much as the amount of the polyamine (molar ratio).
- the polyamine may be reacted in the same amount (molar ratio).
- polybutulbissuccinimide is preferable because it can impart oxidation stability, sludge dispersibility and the like to the lubricating oil composition.
- examples of the benzylamine (B-3) include a compound represented by the following general formula (6).
- R 24 represents an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200 carbon atoms, and particularly preferably 70 to 150 carbon atoms. Represents an integer of 2 to 4.
- This benzylamine is obtained, for example, by reacting a polyolefin (for example, propylene oligomer, polybutene, ethylene monoolefin copolymer, etc.) with phenol to form an alkylphenol, and then adding formaldehyde and a polyamine (for example, diethylenetriamine). , Triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc.) by the Mannich reaction.
- a polyolefin for example, propylene oligomer, polybutene, ethylene monoolefin copolymer, etc.
- formaldehyde and a polyamine for example, diethylenetriamine
- examples of the polyamine (B-4) include a compound represented by the following general formula (7).
- R 25 represents an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200, particularly preferably 70 to 150, and d represents:! It preferably represents an integer of 2 to 4.
- polyolefins are obtained by chlorinating polyolefins (eg, propylene oligomer, polybutene, ethylene- ⁇ -olefin copolymer), and then adding ammonia-polyamines (eg, ethylenediamine, diethylenetriamine, triethylenetetramine). , Tetraethylenepentamine, pentaethylenehexamine, etc.).
- polyolefins eg, propylene oligomer, polybutene, ethylene- ⁇ -olefin copolymer
- ammonia-polyamines eg, ethylenediamine, diethylenetriamine, triethylenetetramine.
- Tetraethylenepentamine pentaethylenehexamine, etc.
- the derivative of the ashless dispersant specifically, for example, a boron compound, an oxygen-containing organic compound, a sulfur compound, or the like, or a nitrogen compound represented by the above ( ⁇ -2) to ( ⁇ _4), or two kinds thereof are used.
- the remaining amino group and ⁇ or imino remaining after being acted on in combination Examples include various modified compounds in which some or all of the groups are neutralized or amidated.
- Examples of the boron compound include boric acid, borates, and borate esters.
- Specific examples of boric acid include orthoboric acid, metaboric acid and tetraboric acid.
- Examples of the borate include alkali metal salts, alkaline earth metal salts, and ammonium salts of boric acid.
- borate ester examples include esters of boric acid and preferably an aliphatic alcohol having 1 to 6 carbon atoms, and more specifically, for example, monomethyl borate, dimethyl borate, trimethyl borate, Monoethyl borate, getyl borate, triethyl borate, monopropyl borate, dipropyl borate, tripropyl borate, monobutyl borate, dibutyl borate, triptyl borate and the like can be mentioned.
- the succinic acid imid derivative treated with the boron compound is preferably used because it can impart heat resistance and oxidation stability to the lubricating oil composition.
- the ratio of the nitrogen equivalent to the boron equivalent (B / N equivalent)
- the (ratio) is not particularly limited, but is preferably 1 or less, more preferably 0.7 or less, and more preferably 0.5 or less because a complex is easily formed with the component (A). Is particularly preferred.
- oxygen-containing organic compound examples include, for example, formic acid, acetic acid, glycolic acid, propionic acid, lactic acid, butyric acid, valeric acid, cabronic acid, enanthic acid, and caprylic acid.
- 1-3 carbon atoms such as acid, pelargonic acid, capric acid, pendecylic acid, lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, margaric acid, stearic acid, oleic acid, nonadecanoic acid, eicosanoic acid, etc.
- R 2 6 is a hydrogen atom, an alkyl group having 1-2 4 carbon atoms, an alkenyl group, an alkoxy group, or one O- (R 2 7 0) arsenide Dorokishi (poly) Okishiaruki groups represented by m H are shown, R 2 7 is an alkylene group having 1 to 4 carbon atoms, m is an integer of 1 to 5.
- components (B-2) to (B-4) and derivatives of these compounds are considered to react with component (A) to form a complex, and are stably present in lubricating oil additives or lubricating oil compositions. It can be used particularly preferably because it can shorten the production time of the lubricating oil composition.
- (B-2) succinic acid imide and / or a derivative thereof is preferable, or a boron compound derivative of the components (B-2) to (B-4) is preferable, and in particular, (B-2) succinic acid A imide boron compound derivative is particularly desirable in that the lubricating oil additive or the lubricating oil composition of the present invention can further improve the heat resistance, oxidation stability, extreme pressure property and the like.
- amine compounds as the component (B) include, for example, methylamine, ethynoleamine, propylamine, butynoleamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decinoleamine, pendecylamine, tridecylamine, tridecylamine, tridecylamine, dodecylamine, tridecylamine, tridecylamine, dodecylamine, tridecylamine, tridecylamine, dodecylamine, tridecylamine, dodecylamine Noleamine, pentadecinoleamine, hexadeci / reamine, heptadecinoleamine, octadecinole Amin, dimethamine, getylamine, dipropionamine, dibutynoleamine, dipenty / reamine, dihexylamine, diheptyl
- Alkylamines which may be branched); ethenylamine, propenylamine, puturamine, otaturamine, oleylamine, octenylmethylamine, decenylmethylamine, dodecenylmethylamine, octadecenyl It has an alkenyl group having 2 to 30 carbon atoms such as tilamine, otaturdimethylamine, decenyldimethylamine, dodecenyldimethylamine, and otadecenyldimethylamine (these alkenyl groups may be linear or branched).
- Alkylene diamine having an alkylene group having 1 to 30 carbon atoms such as methylene diamine, ethylene diamine, propylene diamine, and butylene diamine; diethylene triamine, triethylene tetramine, tetraethylene pentamine, pentaethylene hexamine and the like.
- Polyamines; monoamines and diamines described above such as pendecyl getylamine, pendecyljetanolamine, dodecyldipropanolamine, oleyljetanolamine, oleylpropylenediamine, stearyltetraethylenepentamine and the like.
- Preferable examples include aliphatic amines having a group or an alkenyl group (these may be linear or branched).
- a lubricating oil additive having a further excellent effect of reducing friction between metals. It is particularly preferred to use lubricating oils, since a lubricating oil additive having further excellent extreme pressure properties can be obtained.
- the component (B) one or a mixture of two or more of the above-mentioned amine compounds can be used.
- Preferred embodiments of the lubricating oil additive of the present invention include the following.
- Lubricant additive made by mixing (A) component and amine antioxidant
- Lubricant additive obtained by reacting component (A) or lubricant additive (1) with aliphatic amine
- Lubricating oil additive obtained by reacting component (A) with a mixture of amine antioxidant and ashless dispersant and / or its derivative
- ⁇ Lubricant additive obtained by reacting the component (A) with a mixture of an amine antioxidant and an aliphatic amine
- the lubricating oil additive of the above (1) is in a state in which the component (A) is dissolved in an amine antioxidant. It is considered that liquefaction was caused by forming a complex with amine, ashless dispersant, and Z or its derivative.
- the lubricating oil additive of the present invention is preferably the lubricating oil additive of the above (1) to (4), and more preferably the lubricating oil additive of the above (1) or (2).
- the method for producing the lubricating oil additive of the present invention is not particularly limited as long as the component (A) is dissolved or reacted with the component (B).
- the component (A) is mixed with the above-mentioned organic solvent in advance.
- the conditions for mixing and stirring are not particularly limited, but the temperature is preferably 15 to 150 ° C, more preferably 30 to 120 ° C, and particularly preferably 40 to 90 ° C. ° C, and it is preferable to perform the reaction at a temperature equal to or lower than its boiling point from the viewpoint of safety, depending on the type of the organic solvent.
- the time at that time is preferably 5 minutes to 5 hours, more preferably 20 minutes to 3 hours, and particularly preferably 30 minutes to 1 hour.
- the distillation of the organic solvent is performed using a method such as vacuum distillation until the organic solvent is distilled off.
- the lubricating oil additive of the present invention thus obtained usually comprises the component (A) in an amount of 0.5 to 20% by mass, preferably 1 to 20% by mass, in terms of phosphorus element, based on the total amount of the lubricating oil additive. -10% by mass.
- the mixing ratio of the component (A) and the component (B) is not particularly limited, but the component (B) is added in an amount of 0.1 to 1 part by mass of the component (A). 30 parts by mass, preferably 0.15 parts by mass or more, more preferably 0.2 parts by mass or more, still more preferably 0.3 parts by mass or more, further preferably 0.5 parts by mass or more, particularly preferably 0.8 parts by mass or more, preferably 10 parts by mass or less, more preferably 5 parts by mass or less.
- the lubricating oil additive of the present invention has a long drain performance such as a base number maintenance property and an oxidative stability while maintaining the anti-wear property of the lubricating oil composition, and exhibits high-temperature detergency, low friction property and the like.
- the lubricating oil additive of the present invention is further added with various lubricating oil additives such as an antioxidant and an ashless At least one selected from powders, metal detergents, friction modifiers, antiwear agents, corrosion inhibitors, antioxidants, demulsifiers, metal deactivators, defoamers, colorants, and viscosity index improvers.
- various lubricating oil additives such as an antioxidant and an ashless At least one selected from powders, metal detergents, friction modifiers, antiwear agents, corrosion inhibitors, antioxidants, demulsifiers, metal deactivators, defoamers, colorants, and viscosity index improvers.
- One kind can be blended, and if necessary, a small amount may be mixed with a lubricating base oil for viscosity adjustment.
- the lubricating oil additive of the present invention can be provided as a package additive in which the various additives described above are arbitrarily mixed according to the required performance of the lubricating oil composition.
- the lubricating oil composition of the present invention contains the lubricating oil additive of the present invention or a package additive in which various lubricating oil additives are blended, and a lubricating base oil (or other lubricating oil additives as necessary).
- lubricating oil composition and mixed and stirred at 15 ° C to 150 ° C, preferably 40 ° to 120 ° C (particularly preferably 60 ° to 90 ° C). It can be manufactured by the following.
- the lubricating oil additive of the present invention is added to a lubricating base oil or a lubricating oil composition
- the preferred lower limit is expressed in terms of phosphorus element based on the total amount of the composition.
- the value is 0.005% by weight, more preferably 0.01% by weight, particularly preferably 0.02% by weight, while the preferred upper limit is 0.4% by weight, more preferably 0.2 mass. / 0 , particularly preferably 0.1% by mass.
- the lubricating base oil is not particularly limited, and mineral base oils and synthetic base oils used for ordinary lubricating oils can be used.
- a mineral base oil specifically, lubricating oil fractions obtained by depressurizing distillation of atmospheric residual oil obtained by atmospheric distillation of crude oil are subjected to solvent removal, solvent extraction, and hydrocracking. , Refined by one or more treatments such as solvent dewaxing, hydrorefining, etc., or base oils produced by a method of isomerizing wax-catalyzed mineral oil or GTL WAX (gas to liquid wax). Can be illustrated.
- the total aromatic content of the mineral base oil is not particularly limited, but is preferably 15% by mass or less, more preferably 10% by mass or less, further preferably 5% by mass or less, and particularly preferably 2% by mass or less. If the total aromatic content of the base oil exceeds 15% by mass, the oxidation stability is poor, which is not preferable.
- the above-mentioned total aromatic content means a content of aromatic fraction (aromatiicfractione) measured according to ASTM D2549.
- this aromatic fraction includes, in addition to alkylbenzene and alkylnaphthalene, anthracene, phenanthrene, their alkylated compounds, compounds in which four or more benzene rings are condensed, pyridines, quinolines, phenols, Compounds having heteroaromatics such as naphthols are included.
- the sulfur content in the mineral oil base oil is not particularly limited, but is preferably 0.01% by mass or less, more preferably 0.005% by mass or less, and 0.001% by mass. It is particularly preferred that: By reducing the sulfur content of the mineral base oil, a lubricating oil composition having more excellent long drain properties can be obtained.
- the synthetic base oil examples include polybutene or a hydride thereof; poly- a -olefin such as 1-octene oligomer and 1-decene oligomer or a hydride thereof; ditridecinoregolelate, G2-ethyl Diesters such as hexyl adipate, disodecyl adipate, ditridecyl adipate, and di-2-ethylhexyl sebacate; trimethylolpropane caprylate, trimethylol propyl nonoperanolegonate, and pentaerythritol tonole 1-2-ethyl Polyphenols such as hexanoate and pentaerythritol perargonate; triesters of neopentynole glycol; alkyl naphthalenes, alkyl benzenes and fragrances Examples thereof include aromatic synthetic oils such as aromatic esters and mixtures thereof.
- the mineral base oil, the synthetic base oil, or an arbitrary mixture of two or more lubricating oils selected from these can be used.
- examples thereof include one or more mineral base oils, one or more synthetic base oils, and a mixed oil of one or more mineral base oils and one or more synthetic base oils.
- the kinematic viscosity of the lubricating base oil is not particularly limited, but the kinematic viscosity at 100 ° C. is preferably 20 m Hi 2 / s or less, more preferably 10 mm 2 / s or less. On the other hand, the kinematic viscosity is preferably at least 1 mm 2 Zs, more preferably at least 2 mm 2 / s.
- kinematic viscosity of the lubricating base oil at 100 ° C exceeds 20 mm 2 / s, the low-temperature viscosity characteristics deteriorate, while if the kinematic viscosity is less than 1 mm 2 Z s, Insufficient oil film formation leads to poor lubricity and large loss of evaporation of the lubricating base oil, which is not preferred.
- the evaporation loss of the lubricating base oil is preferably 20% by mass or less, more preferably 16% by mass or less, particularly preferably 10% by mass or less, in terms of NOACK evaporation amount. preferable.
- NOACK evaporation amount of the lubricating base oil exceeds 20% by mass, not only the lubricating base oil evaporation loss is large, but also when the lubricating base oil is used as a lubricating oil for internal combustion engines, the sulfur compounds and phosphorus compounds in the composition Alternatively, there is a possibility that the metal component may be deposited on the exhaust gas purification device together with the lubricating base oil, which is not preferable because there is a concern that the exhaust gas purification performance may be adversely affected.
- the NOACK evaporation here means 250 g of lubricating oil sample according to ASTM D5800. C, is 20 mmH 2 0 that the amount of evaporation was kept 1 hour under reduced pressure of (1 9 6 P a) was measured.
- the viscosity index of the lubricating base oil is not particularly limited, but the value is preferably 80 or more, more preferably 100 or more, and still more preferably, so as to obtain excellent viscosity characteristics from low to high temperatures. Is 1 20 or more. When the viscosity index is less than 80, the low-temperature viscosity characteristics deteriorate, which is not preferable.
- any phenol-based antioxidant, metal-based antioxidant, and other compounds generally used in lubricating oils can be used. It is. By adding the antioxidant, it is possible to further enhance the long drain performance of the lubricating oil composition.
- phenolic antioxidants examples include 4,4, -methylenebis (2,6-di-tert-butynolephenone), 4,4'-bis (2,6-di-tert-butylphenol), 4,4 1,2-bis (2-methyl-1-6-tert-butylphenol), 2,2,1-methylenebis (4-ethynole 6-tert-butynolephene), 2,2, -methylenebis (4-methyl-1-6-tert-butylphenol) ), 4,4'butylidenebis (3-methyl-6-tert-butylphenol), 4,4,1-isopropylidenebis (2,6-di-tert-butylphenol), 2,2,1-methylenebis (4_ Methyl-6-noelphenol, 2,2,1-isobutylidenebis (4,6-dimethylphenol), 2,2, -methylenbis (4-methylenole 6-hexylhexenophenol), 2,6-zy te rt Butinole 4—Methin
- Examples of the ashless dispersant include the ashless dispersant in the above component (B). This can be preferably used to further improve sludge dispersibility, high temperature cleanability, and oxidation stability.
- the metal-based detergent examples include alkali metal or alkaline earth metal sulfonates, salicylates, phenates, and phosphonates, and have a neutral, basic, or overbased total base number of 0 to 50 O mg.
- a known KO HZ g can be used.
- the alkali metal examples include sodium and potassium, and examples of the alkaline earth metal include calcium and magnesium. Calcium and magnesium are preferred, and calcium is particularly preferred.
- the metal ratio of these metal-based detergents is usually from 1 to 20% by mass, and is not particularly limited.
- an alkali metal or alkaline earth metal salicylate having a metal ratio adjusted to 2.3 or less, an alkali metal or alkaline earth metal salicylate having a metal ratio of 1.5 or less, and a metal ratio of 1 to 20 are used. It is preferred to use a mixture of alkali metal or alkaline earth metal sulfonates.
- the metal ratio is represented by the valence of the metal element in the metal-based detergent X the content of the metal element (mo 1%) / the content of the soap group (mo 1%), and the metal element is calcium.
- a soap group means a sulfonic acid group, a salicylic acid group and the like.
- friction modifier examples include molybdenum dithiol molybdate, molybdenum dithiophosphate, molybdenum disulfide, long-chain aliphatic amine, long-chain fatty acid, long-chain fatty acid ester, long-chain fatty acid amide, and long-chain fatty alcohol. Is mentioned.
- the anti-wear agents other than the component (A) include phosphoric acid, phosphoric monoester, phosphoric diester, phosphoric triester, phosphorous acid, phosphorous monoester, phosphorous diester, phosphorous triester, And their amine salts, zinc dithiophosphate, zinc dithiophosphate, disulfides, sulfurized olefins, sulfurized fats and oils, etc., which can be used, but those containing no sulfur are particularly preferred.
- the corrosion inhibitor include benzotriazole, tolyltriazole, thiadiazole, and imidazole compounds.
- Examples of the protective agent include petroleum sulfonate, alkylbenzene sulfonate, dinonylnaphthalene sulfonate, alkenyl succinate, and polyvalent Alcohol esters and the like.
- demulsifier examples include polyalkylene dalicol-based nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, and polyoxyethylene alkyl naphthyl ether.
- metal deactivator examples include imidazoline, pyrimidine derivatives, alkylthiadiazole, mercaptobenzothiazole, benzotriazole or derivatives thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolylol 2 , 5 -bisdialkyldithiocarbamate, 2- (alkyldithio) benzimidazonole, and / 3- (o-potoxybenzinorethio) propionnitrile.
- thiazoles and thiadiazoles can be used together with the composition of the present invention as an additive having antiwear properties.
- antifoaming agent examples include silicone, fluorosilicone, and fluoroalkyl ether.
- a so-called non-dispersion type viscosity index improver such as a polymer or copolymer of one or more monomers selected from various methacrylates or a hydrogenated product thereof is used.
- ⁇ -olefin is propylene
- ⁇ -olefin is propylene
- ⁇ -olefin is propylene
- ⁇ -olefin is propylene
- the molecular weight of these viscosity index improvers must be selected in consideration of shear stability. More specifically, the number average molecular weight of the viscosity index improver is usually from 5,000 to 1,000, preferably 100, in the case of dispersible and non-dispersible polymethacrylates. , 000 to 900, 000, when polyisobutylene or a hydride thereof is used, it is usually 800 to 5,000, preferably 1, 000 to 4,000. When the product is an ethylene monoolefin copolymer or a hydride thereof, it is usually from 800 to 500,000, preferably from 3,000 to 200,000. Use Can be
- a lubricating oil composition having particularly excellent shear stability can be obtained.
- One or more compounds arbitrarily selected from the above viscosity index improvers can be contained in an arbitrary amount.
- the content is determined based on the total amount of the lubricating oil composition to prevent oxidation.
- the sulfur content is reduced to 0.3% by mass or less, preferably 0.1% by mass or less, more preferably 0.01% by mass or less by reducing or not using the additive containing sulfur.
- a lubricating oil composition containing substantially no sulfur can be obtained.
- the lubricating oil additive or lubricating oil composition of the present invention can be preferably used as a lubricating oil additive for internal combustion engines such as gasoline engines, motorcycle engines, diesel engines, and gas engines for motorcycles, automobiles, power generation, and ships.
- low sulfur fuels such as sulfur
- the lubricant additive of the present invention can improve the long drain property while maintaining the anti-wear property. Therefore, the lubricant additive for a drive system such as an automatic or manual transmission which requires such performance is used. It can be suitably used as a lubricating oil additive such as lubricating oil, wet brake, hydraulic oil, turbine oil, compressor oil, bearing oil, and refrigeration oil.
- Lubricating oil additives A to M of the present invention were prepared according to the following formulation.
- T 50 g of zinc di (2-ethylhexyl) phosphate obtained in the above (1) d), 25 g of dodecyldimethylamine, and 25 g of alkyldiphenylamine (alkyl group: butyl group and octyl group)
- alkyldiphenylamine alkyl group: butyl group and octyl group
- lubricating oil compositions of the present invention were prepared according to the compositions shown in Tables 1 to 3. .
- solubility tests of additives were performed. In the solubility test, each component containing the additive was collected in a mixing container at room temperature, mixed with heating and stirring at 80 ° C, and the dissolution state of the additive (presence or absence of insoluble components) was checked visually at predetermined intervals. It was done by observation.
- lubricating oil compositions (Comparative Examples 1 to 12) were prepared according to the compositions shown in Table 4 by a conventional method. Then, a solubility test was performed in the same manner as described above, and evaluation was performed in the same manner. Tables 1 to 4 show these evaluation results. ⁇
- Alkyl diph L-nilamine (alkyl group: butyl group, octyl group) 13) OCP average molecular weight: 150,000 14) polyalkylene glycol
- Alkyl group butyl group, phosphorus content: 13.2 mass ⁇ 1 ⁇ 2, zinc content: 13 mass%, sulfur content: 0 mass%
- Alkyl group 1,3 dimethylbutyl group, phosphorus content: 13.8 mass%, zinc content: 18.7 mass%
- Alkyl group 2-ethylhexyl group, phosphorus content: 9.1% by mass, calcium content: 5.8% by mass
- Alkyl group 2-ethylhexyl group, phosphorus content: 8.8% by mass, zinc content: 9.1% by mass
- Alkyl diphenylamine (alkyl group: butyl group and octyl group)
- the lubricating oil composition containing the lubricating oil additive of the present invention disappeared after 16 hours and completely dissolved.
- the lubricating oil composition containing the lubricating oil additive of the present invention obtained by using the ashless dispersant as the component (B) is: After 2 hours, the insoluble matter had disappeared, indicating that it was completely dissolved in a short time. It has been confirmed that the lubricating oil composition thus obtained has no problem in storage stability. It has been confirmed that zinc dialkyl monothiophosphate (Note 7 in Table 4) can be oil-solubilized by the same method, and that a lubricating oil composition can be manufactured in a short time.
- the lubricating oil composition of the present invention has the same anti-wear properties as compared with the case where zinc dialkyldithiophosphate is used, and has a long drain property such as oxidation stability and base number maintenance property, and has a high temperature. Cleanliness, low friction, copper corrosion, etc. can be significantly improved, and the sulfur content is 0.3% by mass or less, preferably 0.1% by mass or less, more preferably 0.01% by mass or less, particularly substantially A low-sulfur lubricating oil composition containing no sulfur can be obtained, and the above-described various characteristics can be obtained in an internal combustion engine using gasoline having a sulfur content of 10 mass ppm or less and natural gas having a sulfur content of 1 mass ppm or less. About performance Have also confirmed.
- the lubricating oil additive of the present invention makes it possible to completely dissolve a metal salt of a phosphorus compound that is insoluble or has low solubility in a lubricating oil in a short period of time in a lubricating oil.
- a lubricating oil composition is prepared using an ashless dispersant or an additive obtained by pre-dissolving or reacting with a salt of an aliphatic amine as an amine compound, the lubricating oil composition can be manufactured in a time as short as a normal lubricating oil composition. It is possible to do. Therefore, the present invention can provide a lubricating oil additive which is extremely useful for industrially mass-producing a lubricating oil composition having the above-described excellent performance, and a method for producing the same.
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Abstract
Description
明 細 書 潤滑油添加剤、 これを含有する潤滑油組成物及びその製造方法 [技術分野] Description Lubricating oil additive, lubricating oil composition containing the same, and method for producing the same [Technical field]
本発明は、 潤滑油添加剤に関し、 詳しくは潤滑油基油に溶解しない、 あるいは 溶解性が低いリン化合物の金属塩を油溶化させてなる潤滑油添加剤、 これを配合 してなる潤滑油組成物及ぴその製造方法に関する。 The present invention relates to a lubricating oil additive, and more particularly, to a lubricating oil additive obtained by dissolving a metal salt of a phosphorus compound that is insoluble or has low solubility in a lubricating base oil, and a lubricating oil composition comprising the same. The article and its manufacturing method.
[背景技術] [Background technology]
近年の資源有効利用や廃油の低減、 潤滑油ユーザーのコスト削減等の観点から 潤滑油のロングドレイン化がより一層求められている。 In recent years, from the viewpoint of effective use of resources, reduction of waste oil, and cost reduction of lubricating oil users, there is a growing demand for longer drainage of lubricating oil.
本発明者は、 潤滑油のロングドレイン性能を高めるためにジアルキルジチオリ ン酸亜鉛等の硫黄含有摩耗防止剤兼酸化防止剤に代えて、 分子中の硫黄を低減し たモノチォリン酸エステル系化合物の金属塩、 あるいは分子中に硫黄を含有しな ぃリン酸エステル系化合物の金属塩又はホスホン酸エステルの金属塩等を含有す る低硫黄の潤滑油組成物が摩耗防止性を維持しつつ、 塩基価維持性、 酸化安定性 などの優れたロングドレイン性能を有し、 高温清浄性、 低摩擦性等を発揮するこ とを見出した。 そしてこの発明について既に特許出願している (特願 2 0 0 2— 0 1 5 3 5 1号、 特願 2 0 0 2— 2 4 6 9 7 5号)。 The present inventors have developed a monothiophosphate-based compound in which sulfur in the molecule is reduced in place of a sulfur-containing antiwear agent and antioxidant such as zinc dialkyldithiophosphate to enhance long drain performance of lubricating oil. A low-sulfur lubricating oil composition containing a metal salt or a metal salt of a phosphoric acid ester-based compound or a metal salt of a phosphonate ester that does not contain sulfur in the molecule maintains the anti-wear property while maintaining the base. It has been found that it has excellent long drain performance such as valency maintenance and oxidation stability, and exhibits high-temperature detergency, low friction, and the like. A patent application has already been filed for this invention (Japanese Patent Application No. 200-02-015351, Japanese Patent Application No. 2000-246946).
これらのリン化合物の金属塩は、 ジアルキルジチオリン酸亜鉛が常温で液状で あるのに対し、 常温で固体であるため、 ハンドリング特性が悪いだけでなく、 そ のままでは潤滑油への溶解性が低い、 あるいは溶解に長時間を要するという問題 / があり、 これらのリン化合物の金属塩を含有させた潤滑油組成物を工業的に効率 的に量産する際の支障になっている。 These metal salts of phosphorus compounds are not only poor in handling properties but also poorly soluble in lubricating oil because zinc dialkyldithiophosphates are liquid at room temperature, whereas they are solid at room temperature. In addition, there is a problem that dissolution takes a long time, and this is a hindrance to mass-producing industrially efficient lubricating oil compositions containing these metal salts of phosphorus compounds.
本発明の課題は、 以上のような事情に鑑み、 潤滑油に対し溶解性の低いリン化 合物の金属塩を液状化し、 短時間で効率良く潤滑油に溶解させるための技術を提 供することであり、 これにより口ングドレイン性等に極めて優れた性能を示す、 特定のリン化合物の金属塩を含有する潤滑油組成物を工業的に効率良く製造する ことである。 ' An object of the present invention is to provide a technique for liquefying a metal salt of a phosphorus compound having low solubility in lubricating oil and dissolving it in the lubricating oil efficiently in a short time in view of the above circumstances. By this, a lubricating oil composition containing a metal salt of a specific phosphorus compound exhibiting extremely excellent performance such as tang drainage can be industrially efficiently produced. That is. '
[発明の開示] [Disclosure of the Invention]
本発明者は、 上記課題を解決するために鋭意検討した結果、 上記リン化合物を ァミン化合物に予め溶解又は反応させることにより潤滑油への溶解性を改善でき ることを見出し、 本発明を完成するに至った。 The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, have found that solubility in a lubricating oil can be improved by previously dissolving or reacting the phosphorus compound in an amine compound, thereby completing the present invention. Reached.
すなわち、 本発明は、 (A) —般式 (1) で表されるリン化合物の金属塩、 一 般式 (2) で表されるリン化合物の金属塩、 及び一般式 (3) で表されるリン化 合物の金属塩からなる群より選ばれる少なくとも 1種の化合物を (B) アミン化 合物に溶解又は反応させてなることを特徴とする潤滑油添加剤にある。 That is, the present invention provides (A) a metal salt of a phosphorus compound represented by the general formula (1), a metal salt of a phosphorus compound represented by the general formula (2), and a metal salt of the general formula (3). And (B) an amine compound which is dissolved or reacted with at least one compound selected from the group consisting of metal salts of phosphorus compounds.
11 1 3 13 11 1 3 13
R-X-P-X-R R-X-P-X-R
12 _12 (1) 12 _12 (1)
X-R X-R
(一般式 (1 ) において、 X1、 2及ぴ 3は、 それぞれ個別に酸素原子又は硫 黄原子を示し、 かつこれらのうちの少なく とも 1つは酸素原子であり、 R11 R 12及ぴ R 13は、 それぞれ個別に水素原子又は炭素数 1 ~ 30の炭化水素基を 示し、 かつこれらのうちの少なくとも 1つは水素原子である。) (In the general formula (1), X 1 , 2 and 3 each independently represent an oxygen atom or a sulfur atom, and at least one of them is an oxygen atom, and R 11 R 12 and R 13 individually represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of these is a hydrogen atom.)
X7 X 7
14 4 II 6 16 、 14 4 II 6 16,
R-X-P-X-R (2) R-X-P-X-R (2)
15 15
X-R X-R
(一般式 (2) において、 X4、 X5、 X6及び X7は、 それぞれ個別に酸素原子 又は硫黄原子を示し、 かつこれらのうちの少なくとも 3つは酸素原子であり、 R 14、 R 15及ぴ R 16は、 それぞれ個別に水素原子又は炭素数 1〜30の炭化水素 基を示し、 かつこれらのうちの少なくとも 1つは水素原子である。) (In the general formula (2), X 4, X 5, X 6 and X 7 are each independently an oxygen atom or a sulfur atom, and at least three of these is an oxygen atom, R 14, R 15 and R 16 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom.)
(一般式 (3) において X8、 X9及び X1 Qは、 それぞれ個別に酸素原子又は硫 黄原子を示し、 かつこれらのうちの少なくとも 2つは酸素原子であり、 R17、 R 18及ぴ R 19は、 それぞれ個別に水素原子又は炭素数 1〜 30の炭化水素基を 示し、 かつこれらのうちの少なくとも 1つは水素原子であり、 aは 0又は 1であ る。 また、 上記一般式 (1) 〜 (3) で表されるリン化合物は、 X— R結合間に 一 (OR') n—基があっても良く、 R' は炭素数 1〜4のアルキレン基、 nは 1〜 10の整数を示す。) (In the general formula (3), X 8 , X 9 and X 1 Q each independently represent an oxygen atom or a sulfur atom, and at least two of them are oxygen atoms, and R 17 , R 18 andぴ R 19 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom, and a is 0 or 1. The phosphorus compounds represented by the formulas (1) to (3) may have one (OR ′) n — group between X—R bonds, R ′ is an alkylene group having 1 to 4 carbon atoms, and n is Shows an integer of 1 to 10.)
本発明の潤滑油添加剤において、 前記一般式 (1) における X1、 X2及ぴ X3、 前記一般式 (2) における X4、 X5、 X6及ぴ X7、 並びに前記一般式 (3) に おける X8、 X9及ぴ X1 Qの全てが酸素原子であることが好ましい。 In the lubricating oil additive of the present invention, X 1 , X 2 and X 3 in the general formula (1), X 4 , X 5 , X 6 and X 7 in the general formula (2) and the general formula (1) It is preferable that all of X 8 , X 9 and X 1 Q in (3) are oxygen atoms.
前記 (A) 成分における金属が、 リチウム、 マグネシウム、 カルシウム及び亜 鉛から選ばれる少なくとも 1種の金属であることが好ましい。 The metal in the component (A) is preferably at least one metal selected from lithium, magnesium, calcium and zinc.
前記 (B) 成分がアミン系酸化防止剤、 脂肪族ァミン、 無灰分散剤及びその誘 導体から選ばれる少なくとも 1種ァミン化合物であることが好ましい。 The component (B) is preferably at least one amine compound selected from an amine-based antioxidant, an aliphatic amine, an ashless dispersant and a derivative thereof.
本発明の潤滑油添加剤の 1つは、 (A) 成分をァミン系酸化防止剤に溶解させ てなる潤滑油添加剤である。 One of the lubricating oil additives of the present invention is a lubricating oil additive obtained by dissolving the component (A) in an amine antioxidant.
また、 本発明の潤滑油添加剤の 1つは、 (A) 成分又は前記潤滑油添加剤を脂 肪族ァミンと反応させてなる潤滑油添加剤である。 Further, one of the lubricating oil additives of the present invention is a lubricating oil additive obtained by reacting the component (A) or the lubricating oil additive with an aliphatic amine.
また、 本発明の潤滑油添加剤の 1つは、 (A) 成分又は、 前記潤滑油添加剤を 無灰分散剤及び/又はその誘導体と反応させてなる潤滑油添加剤である。 One of the lubricating oil additives of the present invention is a lubricating oil additive obtained by reacting the component (A) or the lubricating oil additive with an ashless dispersant and / or a derivative thereof.
前記潤滑油添加剤は、 (A) 成分に対する脂肪族ァミン、 無灰分散剤又はその 誘導体の反応比率が、 質量比で 0. 15以上であることが好ましい。 The lubricating oil additive preferably has a reaction ratio of the aliphatic amine, the ashless dispersant or the derivative thereof to the component (A) of 0.15 or more by mass ratio.
前記無灰分散剤及び/又はその誘導体が、 塩酸法による全塩基価が 5 m g K O H/ g以上を示すものであることが好ましい。 It is preferable that the ashless dispersant and / or a derivative thereof have a total base number of 5 mg KOH / g or more by a hydrochloric acid method.
前記無灰分散剤の誘導体が、 無灰分散剤のホウ素化合物誘導体であることが好 ましい。 It is preferable that the derivative of the ashless dispersant is a boron compound derivative of the ashless dispersant.
本発明は、 前記潤滑油添加剤に、 さらに潤滑油基油、 酸化防止剤、 無灰分散剤、 金属系清浄剤、 摩擦調整剤、 摩耗防止剤、 腐食防止剤、 防鲭剤、 抗乳化剤、 金属 不活性化剤、 消泡剤、 着色剤、 及び粘度指数向上剤から選ばれる少なくとも 1種 を配合してなることを特徴とする潤滑油添加剤にある。 The present invention further provides a lubricant base oil, an antioxidant, an ashless dispersant, a metal detergent, a friction modifier, an antiwear agent, a corrosion inhibitor, an antioxidant, a demulsifier, a metal, At least one selected from deactivators, defoamers, coloring agents, and viscosity index improvers And a lubricating oil additive.
本発明は、前記潤滑油添加剤を潤滑油基油に配合してなる潤滑油組成物にある。 本発明は、 (A) —般式 (1) で表されるリン化合物の金属塩、 一般式 (2) で表されるリン化合物の金属塩、 及ぴ一般式 (3) で表されるリン化合物の金属 塩からなる群より選ばれる少なくとも 1種の化合物を (B) ァミン化合物に溶解 又は反応させてなることを特徴とする潤滑油添加剤の製造方法にある。 The present invention resides in a lubricating oil composition comprising the lubricating oil additive and a lubricating base oil. The present invention provides (A) a metal salt of a phosphorus compound represented by the general formula (1), a metal salt of a phosphorus compound represented by the general formula (2), and a phosphorus compound represented by the general formula (3). A method for producing a lubricating oil additive, comprising: dissolving or reacting at least one compound selected from the group consisting of metal salts of compounds with an amine compound (B).
本発明は、 前記潤滑油添加剤を潤滑油に配合することを特徴とする潤滑油組成 物の製造方法にある。 以下に本発明について詳述する。 The present invention resides in a method for producing a lubricating oil composition, which comprises blending the lubricating oil additive into a lubricating oil. Hereinafter, the present invention will be described in detail.
本発明における (A) 成分としては、 一般式 (1) で表されるリン化合物、 一 般式 (2) で表されるリン化合物、 又は一般式 (3) で表されるリン化合物に金 属酸化物、金属水酸化物、金属炭酸塩、金属塩化物等の金属塩基等を作用させて、 残存する酸性水素の一部又は全部を中和した塩を挙げることができる。 In the present invention, the component (A) includes a phosphorus compound represented by the general formula (1), a phosphorus compound represented by the general formula (2), or a phosphorus compound represented by the general formula (3). Salts obtained by reacting a metal base such as an oxide, a metal hydroxide, a metal carbonate, or a metal chloride to neutralize a part or all of the remaining acidic hydrogen can be given.
11 1 3 13 11 1 3 13
R-X-P-X-R R-X-P-X-R
一般式 (1) において、 X1、 X2及び X3は、 それぞれ個別に酸素原子又は硫 黄原子を示し、 かつこれらのうちの少なく とも 1つは酸素原子である。 R11 R 12及び R 13は、 それぞれ個別に水素原子又は炭素数 1〜 3 0の炭化水素基を 示し、 かつこれらのうち少なくとも 1つは水素原子である。 In the general formula (1), X 1 , X 2 and X 3 each independently represent an oxygen atom or a sulfur atom, and at least one of them is an oxygen atom. R 11 R 12 and R 13 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom.
X X
14 4 II 6 16 n, 14 4 II 6 16 n ,
R-X-P-X-R (2) RXPXR ( 2 )
15 15
X-R 一般式 (2) において、 X4、 X5、 X6及び X7は、 それぞれ個別に酸素原子 又は硫黄原子を示し、 かつこれらのうちの少なくとも 3つは酸素原子である。 R 14、 R15及ぴ R16は、 それぞれ個別に水素原子又は炭素数 1〜3 0の炭化水素 基を示し、 かつこれらのうち少なくとも 1つは水素原子である。 XR In the general formula (2), X 4 , X 5 , X 6 and X 7 each independently represent an oxygen atom or a sulfur atom, and at least three of them are oxygen atoms. R 14 , R 15 and R 16 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms, and at least one of them is a hydrogen atom.
一般式 (3) において X8、 X9及び X1 Qは、 それぞれ個別に酸素原子又は硫 黄原子を示し、 かつこれらのうちの少なく とも 2つは酸素原子であり、 R17、 R 18及び R 19は、 それぞれ個別に水素原子又は炭素数 1〜 3◦の炭化水素基を 示し、 かつこれらのうちの少なくとも 1つは水素原子であり、 aは 0又は 1であ る。 In the general formula (3), X 8 , X 9 and X 1 Q each independently represent an oxygen atom or a sulfur atom, and at least two of them are oxygen atoms, and R 17 , R 18 and R 19 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 3 ° carbon atoms, and at least one of these is a hydrogen atom, and a is 0 or 1.
また、 上記一般式 (1) 〜 (3) で表されるリン化合物は、 X— R結合間に一 (OR') n—基があっても無くても良く、 R' は炭素数 1〜4、 好ましくは 1 又は 2のアルキレン基、 nは 1〜1 0、 好ましくは 1〜4の整数を示す。 摩耗防 止性能あるいは極圧性能がより高い点で、 X— R結合間に一 (〇R') n—基が 無い方がより好ましい。 上記金属塩基における金属としては、 具体的には、 リチウム、 ナトリウム、 力 リウム、 セシウム等のアル力リ金属、 カルシウム、 マグネシウム、 バリウム等の アルカリ土類金属、 亜鉛、 銅、 鉄、 鉛、 ニッケル、 銀、 マンガン、 モリプデン等 の重金属等が挙げられる。 これらの中では、 リチウム、 ナトリウム等のアルカリ 金属、 マグネシウム、 カルシウム等のアルカリ土類金属や亜鉛が好ましく、 亜鉛 が最も好ましい。 The phosphorus compounds represented by the above general formulas (1) to (3) may or may not have one (OR ′) n — group between the X—R bonds, and R ′ has 1 to 1 carbon atoms. 4, preferably 1 or 2 alkylene groups, and n represents an integer of 1 to 10, preferably 1 to 4. It is more preferable that there is no (〇R ′) n — group between the X—R bonds in view of higher abrasion prevention performance or extreme pressure performance. Specific examples of the metal in the above metal base include lithium metal, lithium, sodium, potassium, cesium and other alkaline metals, calcium, magnesium, barium and other alkaline earth metals, zinc, copper, iron, lead, nickel, and the like. Examples include heavy metals such as silver, manganese, and molybdenum. Of these, alkali metals such as lithium and sodium, alkaline earth metals such as magnesium and calcium, and zinc are preferred, and zinc is most preferred.
なお、 上記リン化合物の金属塩は、 金属の価数やリン化合物の OH基あるいは SH基の数に応じ、 その構造が異なり、 従ってその構造については何ら限定され ないが、 例えば、 酸化亜鉛 1 mo 1 とリン酸ジエステル (OH基が 1つ) 2 mo 1を反応させた場合、 下記式で表わされる構造の化合物が主成分として得られる と考えられるが、 ポリマー化した分子も存在していると考えられる。 The structure of the metal salt of the phosphorus compound varies depending on the valency of the metal and the number of OH groups or SH groups of the phosphorus compound, and thus the structure is not limited at all. For example, 1 mol of zinc oxide When 1 and phosphoric acid diester (one OH group) 2 mo 1 are reacted, it is thought that a compound having a structure represented by the following formula is obtained as a main component. However, if there is a polymerized molecule, Conceivable.
また、 例えば、 酸化亜鉛 1 m o 1 とリン酸モノエステル (O H基が 2つ) l m o 1 とを反応させた場合、 下記式で表わされる構造の化合物が主成分として得ら れると考えられるが、 ポリマー化した分子も存在していると考えられる。 Further, for example, when 1 mo 1 of zinc oxide is reacted with monoester of phosphoric acid (2 OH groups) lmo 1, a compound having a structure represented by the following formula is considered to be obtained as a main component. It is considered that a polymerized molecule is also present.
上記!^ 1 1〜!^ 1 9で表される炭素数 1〜3 0の炭化水素基としては、 具体的に は、 アルキル基、 シクロアルキル基、 アルケニル基、 アルキル置換シクロアルキ ル基、 ァリール基、 アルキル置換ァリール基、 及ぴァリールアルキル基を挙げる ことができる。 the above! Specific examples of the hydrocarbon group having 1 to 30 carbon atoms represented by ^ 11 to! ^ 19 include an alkyl group, a cycloalkyl group, an alkenyl group, an alkyl-substituted cycloalkyl group, an aryl group, and an alkyl group. Examples include a substituted aryl group and an arylalkyl group.
上記アルキル基としては、 例えばメチル基、 ェチル基、 プロピル基、 ブチル基、 ペンチル基、 へキシル基、 ヘプチル基、 ォクチル基、 ノニル基、 デシル基、 ゥン デシル基、 ドデシル基、 トリデシル基、 テトラデシル基、 ペンタデシル基、 へキ サデシル基、 ヘプタデシル基、 ォクタデシル基等のアルキル基 (これらアルキル 基は直鎖状でも分枝状でもよい) を挙げることができる。 Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, a pendecyl group, a dodecyl group, a tridecyl group, and a tetradecyl group. And alkyl groups such as a pentadecyl group, a hexadecyl group, a heptadecyl group, and an octadecyl group (the alkyl groups may be linear or branched).
上記シク口アルキル基としては、 例えば、 シクロペンチル基、 シクロへキシル 基、 シクロへプチル基等の炭素数 5〜 7のシクロアルキル基を挙げることができ る。 また上記アルキルシクロアルキル基としては、 例えば、 メチルシクロペンチ ル基、 ジメチノレシクロペンチル基、 メチルェチルシク口ペンチノレ基、 ジェチノレシ ク口ペンチル基、 メチルシクロへキシル基、 ジメチルシクロへキシル基、 メチル ェチルシクロへキシル基、 ジェチルシクロへキシル基、 メチルシクロへプチル基、 ジメチルシク口へプチノレ基、 メチノレエチルシク口へプチル基、 ジェチルシクロへ プチル基等の炭素数 6〜1 1のアルキルシクロアルキル基 (アルキル基のシクロ アルキル基への置換位置も任意である) を挙げることができる。 Examples of the above-mentioned cycloalkyl group include a cycloalkyl group having 5 to 7 carbon atoms such as a cyclopentyl group, a cyclohexyl group, and a cycloheptyl group. Examples of the above alkylcycloalkyl group include a methylcyclopentyl group, a dimethynolecyclopentyl group, a methylpentyl pentinole group, a ethynolectic pentyl group, a methylcyclohexyl group, a dimethylcyclohexyl group, a methylethylcyclohexyl group, Alkylcycloalkyl groups having 6 to 11 carbon atoms, such as acetylcyclohexyl group, methylcycloheptyl group, dimethylcyclyl heptinol group, methinoleethylcyclyl heptyl group, getylcycloheptyl group, etc. The substitution position of is also arbitrary.).
上記アルケニル基としては、 例えば、 プテニル基、 ペンテ-ル基、 へキセニル 基、 ヘプテュル基、 オタテュル基、 ノネニル基、 デセニル基、 ゥンデセニル基、 ドデセニル基、 トリデセニル基、 テトラデセニル基、 ペンタデセニル基、 へキサ デセニル基、 ヘプタデセ-ル基、 ォクタデセニル基等のアルケニル基 (これらァ ルケ二ル基は直鎖状でも分枝状でもよく、 また二重結合の位置も任意である) を 挙げることができる。 Examples of the alkenyl group include, for example, a ptenyl group, a pentenyl group, a hexenyl group, a hepturyl group, an otaturyl group, a nonenyl group, a decenyl group, a pendecenyl group, a dodecenyl group, a tridecenyl group, a tetradecenyl group, a pentadecenyl group, and a hexadecenyl group. Alkenyl groups such as octadecenyl, heptadecenyl and octadecenyl The alkenyl group may be linear or branched, and the position of the double bond is also arbitrary.).
上記ァリール基としては、 例えば、 フヱ-ル基、 ナフチル基等のァリール基を 挙げることができる。 また上記アルキルァリール基としては、例えば、 トリル基、 キシリル基、 ェチノレフエ-ル基、 プロピルフエ-ル基、 ブチルフエニル基、 ペン チルフエ-ル基、 へキシルフェニル基、 ヘプチルフエニル基、 ォクチルフエニル 基、 ノニルフエ二ル基、 デシルフエ-ル基、 ゥンデシルフェ-ル基、 ドデシルフ ェニル基等の炭素数 7〜1 8のアルキルァリール基 (アルキル基は直鎖状でも分 枝状でもよく、 またァリール基への置換位置も任意である) を挙げることができ る。 Examples of the aryl group include aryl groups such as a phenyl group and a naphthyl group. Examples of the alkylaryl group include, for example, a tolyl group, an xylyl group, an ethylphenol group, a propylphenyl group, a butylphenyl group, a pentylphenyl group, a hexylphenyl group, a heptylphenyl group, an octylphenyl group, and a nonylphenyl group. C7-C18 alkylaryl group such as a benzyl group, a decylphenyl group, a decylphenyl group, a dodecylphenyl group (the alkyl group may be linear or branched, and the position of substitution with the aryl group may be Is optional).
上記ァリールアルキル基としては、 例えばべンジル基、 フエニルェチル基、 フ ェニルプロピル基、 フエニルブチル基、 フエ-ルペンチル基、 フエエルへキシル 基等の炭素数 7〜1 2のァリールアルキル基 (これらアルキル基は直鎖状でも分 枝状でもよい) を挙げることができる。 Examples of the above arylalkyl group include arylalkyl groups having 7 to 12 carbon atoms, such as benzyl, phenylethyl, phenylpropyl, phenylbutyl, phenylpentyl, and phenylhexyl. May be linear or branched).
上記 〜!^ で表される炭素数 〜 0の炭化水素基は、 炭素数 1〜3 0 のアルキル基又は炭素数 6〜 2 4のァリール基であることが好ましく、 更に好ま しくは炭素数 3〜 1 8、 更に好ましくは炭素数 4〜1 0のアルキル基であり、 高 い摩耗防止性能あるいは極圧性を有する点で、 特に好ましくは炭素数 4〜 6のァ ルキル基である。 the above ~! The hydrocarbon group having 0 to 0 carbon atoms represented by ^ is preferably an alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 24 carbon atoms, and more preferably 3 to 18 carbon atoms. It is more preferably an alkyl group having 4 to 10 carbon atoms, and particularly preferably an alkyl group having 4 to 6 carbon atoms because of having high anti-wear performance and extreme pressure properties.
一般式 (1 ) で表されるリン化合物としては、 例えば、 亜リン酸、 モノチォ亜 リン酸、 ジチォ亜リン酸;上記炭素数 1〜 3 0の炭化水素基を 1つ有する亜リン 酸モノエステル、モノチォ亜リン酸モノエステル、ジチォ亜リン酸モノエステル; 上記炭素数 1〜 3 0の炭化水素基を 2つ有する亜リン酸ジエステル、 モノチォ亜 リン酸ジエステル、 ジチォ亜リン酸ジエステル及ぴこれらの混合物を挙げること ができる。 Examples of the phosphorus compound represented by the general formula (1) include: phosphorous acid, monothiophosphorous acid, dithiophosphorous acid; the above-mentioned phosphorous acid monoester having one hydrocarbon group having 1 to 30 carbon atoms Phosphite monoester, dithiophosphite monoester; phosphite diester having two hydrocarbon groups having 1 to 30 carbon atoms, monothiophosphite diester, dithiophosphite diester and the like; Mixtures can be mentioned.
本発明においては、 一般式 (1 ) の X ^ X 3は、 その内の 2個以上が酸素原 子であることが好ましく、 より好ましくは 3個全てが酸素原子である。 In the present invention, X ^ X 3 in the general formula (1) is preferably 2 or more of them are oxygen atom, more preferably all three oxygen atoms.
一般式 (2 ) で表されるリン化合物としては、 例えば、 リン酸、 モノチォリン 酸;上記炭素数 1〜 3 0の炭化水素基を 1つ有するリン酸モノエステル、 モノチ オリン酸モノエステル;上記炭素数 1〜3 0の炭化水素基を 2つ有するリン酸ジ エステル、 モノチオリン酸ジエステル;及ぴこれらの混合物を挙げることができ る。 Examples of the phosphorus compound represented by the general formula (2) include phosphoric acid and monothiophosphoric acid; the above-mentioned phosphoric acid monoester having one hydrocarbon group having 1 to 30 carbon atoms, and monothiophosphoric acid. Monophosphoric acid esters; phosphoric acid diesters having two hydrocarbon groups having 1 to 30 carbon atoms; monothiophosphoric acid diesters; and mixtures thereof.
本発明においては、 一般式 (2 ) の X 4〜X 7は、 それらの全てが酸素原子で あることが好ましい。 In the present invention, all of X 4 to X 7 in the general formula (2) are preferably oxygen atoms.
一般式 (3 ) で表されるリン化合物としては、 例えば、 上記炭素数 1〜3 0の 炭化水素基を 1つ有するホスホン酸、 モノチォホスホン酸;上記炭素数 1〜3 0 の炭化水素基を 2つ有するホスホン酸モノエステル、 モノチォホスホン酸モノエ ステル;及ぴこれらの混合物を挙げることができる。 As the phosphorus compound represented by the general formula (3), for example, the above-mentioned phosphonic acid having one hydrocarbon group having 1 to 30 carbon atoms, monothiophosphonic acid; the hydrocarbon group having 1 to 30 carbon atoms And monothiophosphonic acid monoesters having two of these; and mixtures thereof.
本発明においては、 一般式 (3 ) の X 8〜X 1 Qは、 それらの全てが酸素原子で あることが好ましい。 In the present invention, all of X 8 to X 1 Q in the general formula (3) are preferably oxygen atoms.
これら (A) 成分の中では、 炭素数 3〜 1 8のアルキル基又はァリール基を 2 個有する亜リン酸ジエステルと亜鉛塩基、 モリブデン塩基、 カルシウム塩基、 マ グネシゥム塩基、 リチウム塩基との塩、 炭素数 3〜1 8のアルキル基又はァリー ル基を 2個有するリン酸のジエステルと亜鉛塩基、 モリブデン塩基、 カルシウム 塩基、 マグネシウム塩基、 リチウム塩基との塩、 炭素数 3〜1 8のアルキル基又 はァリ一ル基を 2個有するアルキル又はァリールホスホン酸モノエステルと亜鉛 塩基、 モリブデン塩基、 カルシウム塩基、 マグネシウム塩基、 リチウム塩基との 塩から選ばれることが好ましくレ、。 Among these components (A), salts of a phosphite diester having two alkyl groups or aryl groups having 3 to 18 carbon atoms with zinc base, molybdenum base, calcium base, magnesium base, lithium base, Salts of diesters of phosphoric acid having two alkyl groups or aryl groups of 3 to 18 with zinc bases, molybdenum bases, calcium bases, magnesium bases, lithium bases, alkyl groups having 3 to 18 carbon atoms or It is preferably selected from salts of an alkyl or arylphosphonic acid monoester having two aryl groups with a zinc base, a molybdenum base, a calcium base, a magnesium base, or a lithium base.
これらの (A) 成分は、 1種類あるいは 2種類以上を任意に配合することがで きる。 One or more of these components (A) can be arbitrarily compounded.
本発明におけるリン化合物の金属塩の製造には、 公知の一般的な製造方法を用 いることができ、 特に制限はない。 具体的には、 例えばリン酸ジエステルの亜鉛 塩の場合、 一般式 (2 ) で表わされるリン化合物 2モルに対し、 酸化亜鉛、 水酸 化亜鉛、 炭酸亜鉛、 塩化亜鉛等の亜鉛塩基 0 . 1〜2モル、 好ましくは 0 . 5〜 1モル、 特に好ましくは 0 . 8〜0 . 9 8モルを、 好ましくは有機溶媒 0 . 2〜 2 L、 好ましくは 0 . 5〜1 . 5 Lと水◦. 0 5〜; 1 L、 好ましくは 0 . 1〜0 . 5 Lを混合して 4 0〜 1 0 0 °C、 好ましくは 6 0〜 9 0 °Cで 0 . 5〜: 1 0時間、 好ましくは 1〜6時間加熱し、 反応させる。 その後水層を除去し、 有機溶媒層を ろ過した後に有機溶媒を減圧蒸留などで留去して得られる。 また、 例えばリン酸 モノエステルの亜鉛塩の場合、 一般式 (2 ) で表わされるリン化合物 2モルに対 し、 酸化亜鉛、 水酸化亜鉛、 炭酸亜鉛、 塩化亜鉛等の亜鉛塩基 0 . 2〜4モル、 好ましくは 1〜 2モル、 特に好ましくは 1 . 6〜1 . 9 6モルを、 上記のような 方法を用いて得ることができる。 なお、 ここでいう有機溶媒としては、 特に制限 はないが、 アルコール、 へキサン、 ベンゼン、 トルエン、 キシレン、 デカリン等 の一般的に公知の有機溶媒の他、 その他の芳香環を有する化合物や潤滑油基油等 を例示することができる。 In the production of the metal salt of the phosphorus compound in the present invention, a known general production method can be used, and there is no particular limitation. Specifically, for example, in the case of a zinc salt of a phosphoric diester, a zinc base such as zinc oxide, zinc hydroxide, zinc carbonate, zinc chloride, etc. is added to 2 moles of the phosphorus compound represented by the general formula (2). ~ 2 mol, preferably 0.5-1 mol, particularly preferably 0.8-0.98 mol, preferably 0.2-2 L, preferably 0.5-1.5 L of organic solvent and water ◦ 0.5 to 1 L, preferably 0.1 to 0.5 L mixed at 40 to 100 ° C, preferably 60 to 90 ° C for 0.5 to: 10 hours The reaction is preferably carried out by heating for 1 to 6 hours. Then, the aqueous layer is removed, and the organic solvent layer is removed. After filtration, the organic solvent is removed by distillation under reduced pressure or the like. For example, in the case of a zinc salt of a phosphoric acid monoester, a zinc base such as zinc oxide, zinc hydroxide, zinc carbonate, zinc chloride or the like is used in an amount of 0.2 to 4 mol per 2 mol of the phosphorus compound represented by the general formula (2). Mol, preferably 1-2 mol, particularly preferably 1.6-1.96 mol, can be obtained using the method as described above. The organic solvent used herein is not particularly limited, but may be a generally known organic solvent such as alcohol, hexane, benzene, toluene, xylene, decalin, other compounds having an aromatic ring, or a lubricating oil. Base oil and the like can be exemplified.
また、本発明においては、リン化合物の金属塩による中和率を好ましくは 5 0 % 以上、 より好ましくは 8 0 %以上、 特に好ましくは 9 0 %以上とすることが好ま しい。 このような方法で得られた化合物は、 例えばジ (2—ェチルへキシル) リ ン酸亜鉛、 ジ (2—ェチルへキシル) モノチォリン酸亜鉛、 ジ (2—ェチルへキ シル) リン酸カルシウム、 ジブチルリン酸亜鉛、 1, 3—ジメチルプチルリン酸 亜鉛等の場合、 白色固体状であり、 そのままの状態では、 潤滑油基油、 (B ) 成 分を除く添加剤及び (B ) 成分を含有しない潤滑油組成物への溶解性は低く、 上 記有機溶媒に溶解させた状態でこれらに溶解させたとしても、 有機溶媒を留去し た際に沈殿してしまう恐れがある。 また、 このような化合物は、 (B ) 成分を含 有する潤滑油組成物あるいは潤滑油基油と ( B ) 成分及ぴその他添加剤とを同時 に加熱,混合したとしても、 完全に溶解するまでに長時間を要し、 必要に応じ未 溶解のリン化合物金属塩をろ過処理する必要があるので工業的に製造するには効 率が悪い。 In the present invention, the neutralization ratio of the phosphorus compound with the metal salt is preferably 50% or more, more preferably 80% or more, and particularly preferably 90% or more. Compounds obtained by such a method include, for example, zinc di (2-ethylhexyl) phosphate, zinc di (2-ethylhexyl) monothiophosphate, calcium di (2-ethylhexyl) phosphate, dibutyl phosphate In the case of zinc, zinc 1,3-dimethylbutyl phosphate, etc., it is a white solid, and as it is, lubricating base oil, additives other than component (B), and lubricating oil not containing component (B) It has low solubility in the composition, and even if it is dissolved in the above-mentioned organic solvent, it may precipitate when the organic solvent is distilled off. In addition, even if such a compound is heated and mixed simultaneously with the lubricating oil composition or the lubricating base oil containing the component (B) and the component (B) and other additives, the compound is completely dissolved. It takes a long time, and if necessary, the undissolved phosphorus compound metal salt needs to be filtered, which is inefficient for industrial production.
その他の (A) 成分の製造方法としては、 例えば、 Dorinson の方法 (ASLE Trans.,22(2), 190(1967) ) や Handley の 方法 ( Analyt.Chem.,35,pp991- 995(1963))、 特公昭 4 2— 1 2 6 4 6号公報、 特公平 5— 2 9 3 5 7号公報、 特開平 5— 2 2 2 0 6 8号公報、 特開平 8— 2 4 5 6 5 6号公報に開示される方 法等が挙げられる。 なお、 上記のような固体状で入手した (A) 成分は、 (B ) 成分との混合に先立ち、 有機溶媒に予め混合又は溶解させた状態にしておくこと が好ましい。 また、 上記製造例において、 有機溶媒を留去することなく得られた (A) 成分を、 (B ) 成分との混合に用いることができる。 さらに、 (A) 成分の 上記のような原料に (B) 成分あるいは (B) 成分の原料を予め混合し、 反応さ せても良い。 本発明における (B) 成分は、 ァミン化合物であり、 各種アミン化合物が挙げ られる。 (B) 成分として、 アミン系酸化防止剤や、 脂肪族ァミン、 無灰分散剤 及び/又はその誘導体等が好ましい例として挙げられる。 Other methods for producing the component (A) include, for example, the method of Dorinson (ASLE Trans., 22 (2), 190 (1967)) and the method of Handley (Analyt. Chem., 35, pp991-995 (1963) ), Japanese Patent Publication No. 42-126266, Japanese Patent Publication No. 5-293357, Japanese Patent Laid-Open No. 5-222068, Japanese Patent Publication No. And the method disclosed in Japanese Patent Publication No. It is preferable that the component (A) obtained in a solid state as described above is previously mixed or dissolved in an organic solvent prior to mixing with the component (B). Further, in the above Production Examples, the component (A) obtained without distilling off the organic solvent can be used for mixing with the component (B). In addition, the component (A) The components (B) or the components (B) may be mixed in advance with the above-mentioned raw materials and reacted. The component (B) in the present invention is an amine compound, and includes various amine compounds. Preferred examples of the component (B) include amine antioxidants, aliphatic amines, ashless dispersants, and / or derivatives thereof.
(B— 1) アミン系酸化防止剤としては、 具体的には、 各種の芳香族ァミン化 合物が挙げられ、 アルキルジフエ二ルァミン、 アルキルナフチルァミン、 フエ二 ルー α—ナフチルァミン、 アルキルフエニル— α—ナフチルアミン等の潤滑油用 途に一般的に公知のアミン系酸化防止剤が好ましい。 これらは常温で液状である ものが好ましく、 (Α) 成分の溶解性が極めて高いため、 好ましく使用すること ができる。 なお、 ここでいうアルキル基とは炭素数 1〜30、 好ましくは 3〜2 0、 特に好ましくは 4〜1 0のアルキル基であり、 その置換数は 1〜4、 好まし くは:!〜 2である。 (B-1) Specific examples of the amine antioxidant include various aromatic amine compounds, such as alkyldiphenylamine, alkylnaphthylamine, phenyl α-naphthylamine, and alkylphenyl-amine. Amine-based antioxidants generally known for lubricating oil applications such as α-naphthylamine are preferred. These are preferably liquid at room temperature, and can be preferably used because the solubility of the component (II) is extremely high. Here, the alkyl group is an alkyl group having 1 to 30, preferably 3 to 20, and particularly preferably 4 to 10 carbon atoms, and the number of substitution is 1 to 4, preferably:! ~ 2.
無灰分散剤としては、 (Β— 2) コハク酸イミ ド、 (Β— 3) ベンジルァミン、 (Β— 4) ポリアミン、 あるいはアルキル又はアルケニルフエノール、 ホルムァ ルデヒ ド及ぴポリアミンのマンニッヒ反応生成物及びこれらの化合物の誘導体か ら選ばれる少なくとも 1種の化合物であることが好ましい。 Examples of the ashless dispersant include (Β-2) succinic acid imide, (Β-3) benzylamine, (Β-4) polyamine, or Mannich reaction product of alkyl or alkenylphenol, formaldehyde and polyamine, and the like. It is preferably at least one compound selected from compound derivatives.
上記無灰分散剤及び/又はその誘導体においては、 (Α) 成分の溶解性又は (Α) 成分との反応性の点から、 塩酸法における全塩基価が 5mgKOH/g以 上であることが好ましく、 1 OmgKOHZg以上であることがさらに好ましく、 20m g KOH/g以上であることが特に好ましい。 なお、 塩酸法における全塩 基価とは、 J I S K 250 1の 6. 電位差滴定法 (塩基価) に規定される方 法で測定された値を意味する。 In the ashless dispersant and / or derivative thereof, the total base number in the hydrochloric acid method is preferably 5 mgKOH / g or more from the viewpoint of the solubility of the component (Α) or the reactivity with the component (Α), It is more preferably at least 1 OmgKOHZg, particularly preferably at least 20 mgKOH / g. The total salt value in the hydrochloric acid method means a value measured by a method specified in 6. Potentiometric titration method (base number) of JIS K 2501.
上記 (Β— 2) コハク酸イミ ドとしては、 より具体的には、 下記一般式 (4) 又は (5) で示される化合物等が例示できる。 More specifically, examples of the above (Β-2) succinic acid imide include compounds represented by the following general formula (4) or (5).
一般式 (4) において、 R21は炭素数 1 2〜400、 好ましくは 6 0〜 20 0、 特に好ましくは 70〜1 50のアルキル基又はアルケニル基を示し、 aは 1 〜 5、 好ましくは 2〜 4の整数を示す。 In the general formula (4), R 21 represents an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200, particularly preferably 70 to 150, and a represents 1 to 5, preferably 2 Indicates an integer from 4 to 4.
一般式 (5) において、 R22及び R23は、 それぞれ個別に、 炭素数 1 2〜4 00、 好ましくは 60〜200、 特に好ましくは 70〜 1 50のアルキル基又は アルケニル基を示し、 ポリブテニル基であることが特に好ましい。 bは 0〜4、 好ましくは 1〜 3の整数を示す。 In the general formula (5), R 22 and R 23 each independently represent an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200, particularly preferably 70 to 150, and a polybutenyl group Is particularly preferred. b represents an integer of 0 to 4, preferably 1 to 3.
なお、 コハク酸イミ ドとは、 イミ ド化により、 ポリアミンの一端に無水コハク 酸が付加してなる一般式(4)のようないわゆるモノタイプのコハク酸ィミ ドと、 ポリアミンの両端に無水コハク酸が付加してなる一般式 (5) のようないわゆる ビスタイプのコハク酸イミ ド等があるが、 (B_2) 成分としては、 そのいずれ でも、 またこれらの混合物でも使用可能である。 In addition, succinic acid imid is a so-called monotype succinic acid imid represented by general formula (4) in which succinic anhydride is added to one end of a polyamine by imidation, and an anhydride at both ends of the polyamine. There is a so-called bis-type succinic acid imid represented by the general formula (5) to which succinic acid is added, but any of these (B_2) components and a mixture thereof can be used.
上記コハク酸イミ ドの製造法は特に制限はない。 例えば、 ポリブテンあるいは ポリイソブテン (これらは通常、 5〜 1 0 Omo 1 %が末端にビニリデン構造を 有する) を塩素化したもの、 あるいは塩素やフッ素が充分除去されたポリブテン を無水マレイン酸と 1 00〜 200°Cで反応させて得られるポリブテニルコハク 酸をポリアミン (例えば、 ジエチレントリアミン、 トリエチレンテトラミン、 テ トラエチレンペンタミン、 及びペンタエチレンへキサミン等) と反応させる方法 を利用することができる。 なお、 ピスコハク酸イミ ドを製造する場合は、 該ポリ プテニルコハク酸をポリアミンの 2倍量 (モル比) 反応させれば良く、 モノコハ ク酸イミ ドを製造する場合は、 該ポリブテュルコハク酸とポリアミンを等量 (モ ル比) で反応させれば良い。 これらの中では、 酸化安定性、 スラッジ分散性等を 潤滑油組成物に付与できる点から、 ポリブテュルビスコハク酸イミドであること が好ましい。 上記 (B— 3) ベンジルァミンとしては、 より具体的には、 下記一般式 (6) で示す化合物等が例示できる。 The method for producing the succinic acid imide is not particularly limited. For example, chlorinated polybutene or polyisobutene (these usually have a vinylidene structure at the end of 5 to 10 Omo 1%), or polybutene from which chlorine or fluorine has been sufficiently removed is mixed with maleic anhydride and 100 to 200 A method of reacting polybutenyl succinic acid obtained by reacting at ° C with a polyamine (for example, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc.) can be used. In the case of producing succinic acid imide, the polybutenyl succinic acid may be reacted twice as much as the amount of the polyamine (molar ratio). The polyamine may be reacted in the same amount (molar ratio). Among these, polybutulbissuccinimide is preferable because it can impart oxidation stability, sludge dispersibility and the like to the lubricating oil composition. More specifically, examples of the benzylamine (B-3) include a compound represented by the following general formula (6).
一般式 (6) において、 R24は、 炭素数 1 2〜4 00、 好ましくは 60〜 2 00、 特に好ましくは 70〜 1 50のアルキル基又はアルケニル基を示し、 cは :!〜 5、 好ましくは 2〜 4の整数を示す。 In the general formula (6), R 24 represents an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200 carbon atoms, and particularly preferably 70 to 150 carbon atoms. Represents an integer of 2 to 4.
このベンジルァミンは、 例えば、 ポリオレフィン (例えば、 プロピレンオリ ゴ マー、 ポリプテン、 エチレン一ひ一ォレフィン共重合体等) をフエノールと反応 させてアルキルフエノールとした後、 これにホルムアルデヒ ドとポリアミン (例 えば、 ジエチレントリアミン、 トリエチレンテトラミン、 テトラエチレンペンタ ミン、 ペンタエチレンへキサミン等) をマンニッヒ反応により反応させることに より得ることができる。 This benzylamine is obtained, for example, by reacting a polyolefin (for example, propylene oligomer, polybutene, ethylene monoolefin copolymer, etc.) with phenol to form an alkylphenol, and then adding formaldehyde and a polyamine (for example, diethylenetriamine). , Triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc.) by the Mannich reaction.
上記 (B— 4) ポリアミンとしては、 より具体的には、 下記の一般式 (7) で 示す化合物等が例示できる。 More specifically, examples of the polyamine (B-4) include a compound represented by the following general formula (7).
R25-NH- (CH2CH2NH) d_H (7) R 25 -NH- (CH 2 CH 2 NH) d _H (7)
一般式 (7) において、 R25は、 炭素数 1 2〜4 00、 好ましくは 6 0〜 2 00、 特に好ましくは 70〜1 50のアルキル基又はアルケニル基を示し、 dは :!〜 5、 好ましくは 2〜 4の整数を示す。 In the general formula (7), R 25 represents an alkyl group or an alkenyl group having 12 to 400 carbon atoms, preferably 60 to 200, particularly preferably 70 to 150, and d represents:! It preferably represents an integer of 2 to 4.
このポリ了ミンは、 例えば、 ポリオレフイン (例えば、 プロピレンオリ ゴマー、 ポリブテン、 エチレン一 α—ォレフイン共重合体等) を塩素化した後、 これにァ ンモニァゃポリァミン (例えば、 エチレンジァミン、 ジエチレントリアミン、 ト リエチレンテトラミン、 テトラエチレンペンタミン、 ペンタエチレンへキサミン 等) を反応させることにより得ることができる。 For example, polyolefins are obtained by chlorinating polyolefins (eg, propylene oligomer, polybutene, ethylene-α-olefin copolymer), and then adding ammonia-polyamines (eg, ethylenediamine, diethylenetriamine, triethylenetetramine). , Tetraethylenepentamine, pentaethylenehexamine, etc.).
無灰分散剤の誘導体としては、 具体的には例えば、 上記 (Β— 2) 〜 (Β_4) 等で示す窒素含有化合物にホウ素化合物、 含酸素有機化合物、 硫黄化合物等、 あ るいはこれらを 2種以上組合せて作用させて残存するァミノ基及ぴ Ζ又はィミノ 基の一部又は全部を中和したり、 アミ ド化した、 各種変性化合物を挙げることが できる。 As the derivative of the ashless dispersant, specifically, for example, a boron compound, an oxygen-containing organic compound, a sulfur compound, or the like, or a nitrogen compound represented by the above (Β-2) to (Β_4), or two kinds thereof are used. The remaining amino group and Ζ or imino remaining after being acted on in combination Examples include various modified compounds in which some or all of the groups are neutralized or amidated.
上記ホウ素化合物としては、 ホウ酸、 ホウ酸塩、 ホウ酸エステル類等が挙げら れる。 ホウ酸としては、 具体的には例えばオルトホウ酸、 メタホウ酸及ぴテトラ ホウ酸等が挙げられる。 ホウ酸塩としては、 ホウ酸のアルカリ金属塩、 アルカリ 土類金属塩又はアンモニゥム塩等が挙げられ、 より具体的には、 例えばメタホウ 酸リチウム、 四ホウ酸リチウム、 五ホウ酸リチウム、 過ホウ酸リチウム等のホウ 酸リチウム;メタホウ酸ナトリウム、 二ホウ酸ナトリウム、 四ホウ酸ナトリウム、 五ホウ酸ナトリ ウム、 六ホウ酸ナトリウム、 八ホウ酸ナトリウム等のホウ酸ナト リウム ; メタホウ酸力リウム、 四ホウ酸力リウム、 五ホウ酸力リウム、 六ホウ酸 カリウム、 八ホウ酸カリウム等のホウ酸カリウム; メタホウ酸カルシウム、 ニホ ゥ酸カルシウム、 四ホウ酸三カルシウム、 四ホウ酸五カルシウム、 六ホウ酸カル シゥム等のホウ酸カルシウム;メタホウ酸マグネシウム、二ホウ酸マグネシウム、 四ホウ酸三マグネシウム、 四ホウ酸五マグネシウム、 六ホウ酸マグネシウム等の ホウ酸マグネシウム ;及びメタホウ酸アンモニゥム、 四ホウ酸アンモユウム、 五 ホウ酸アンモニゥム、 八ホウ酸アンモニゥム等のホウ酸アンモニゥム等が挙げら れる。 Examples of the boron compound include boric acid, borates, and borate esters. Specific examples of boric acid include orthoboric acid, metaboric acid and tetraboric acid. Examples of the borate include alkali metal salts, alkaline earth metal salts, and ammonium salts of boric acid. More specifically, for example, lithium metaborate, lithium tetraborate, lithium pentaborate, perborate Lithium borate, such as lithium; sodium metaborate, sodium diborate, sodium tetraborate, sodium pentaborate, sodium hexaborate, sodium octaborate, etc .; sodium borate; potassium metaborate, tetraborate Potassium borates such as potassium lactate, potassium pentaborate, potassium hexaborate, and potassium octaborate; calcium metaborate, calcium diborate, tricalcium tetraborate, pentacalcium tetraborate, and calcium hexaborate Calcium borate such as shim; magnesium metaborate, magnesium diborate, trimag tetraborate Siumu, tetraborate five magnesium hexaborate magnesium etc. magnesium borate; and metaborate Anmoniumu, tetraborate Anmoyuumu, pentaborate Anmoniumu, boric acid Anmoniumu such as eight borate Anmoniumu is like et be.
また、 ホウ酸エステルとしては、 ホウ酸と好ましくは炭素数 1〜6の脂肪族ァ ルコールとのエステル等が挙げられ、 より具体的には例えば、 ホウ酸モノメチル、 ホウ酸ジメチル、 ホウ酸トリメチル、 ホウ酸モノエチル、 ホウ酸ジェチル、 ホウ 酸トリエチル、 ホウ酸モノプロピル、 ホウ酸ジプロピル、 ホウ酸トリプロピル、 ホウ酸モノプチル、 ホウ酸ジプチル、 ホウ酸トリプチル等が挙げられる。 Examples of the borate ester include esters of boric acid and preferably an aliphatic alcohol having 1 to 6 carbon atoms, and more specifically, for example, monomethyl borate, dimethyl borate, trimethyl borate, Monoethyl borate, getyl borate, triethyl borate, monopropyl borate, dipropyl borate, tripropyl borate, monobutyl borate, dibutyl borate, triptyl borate and the like can be mentioned.
上記ホウ素化合物を作用させたコハク酸イミ ド誘導体は、 潤滑油組成物に耐熱 性、 酸化安定性を付与できることから好ましく用いられるが、 その窒素当量とホ ゥ素当量との比 (B / N当量比) は、 特に制限はないが、 (A) 成分と錯体を形 成しやすいことから、 1以下であることが好ましく、 0 . 7以下であることがよ り好ましく、 0 . 5以下であることが特に好ましい。 The succinic acid imid derivative treated with the boron compound is preferably used because it can impart heat resistance and oxidation stability to the lubricating oil composition. However, the ratio of the nitrogen equivalent to the boron equivalent (B / N equivalent) The (ratio) is not particularly limited, but is preferably 1 or less, more preferably 0.7 or less, and more preferably 0.5 or less because a complex is easily formed with the component (A). Is particularly preferred.
上記含酸素有機化合物としては、 具体的には、 例えば、 ぎ酸、 酢酸、 グリコー ル酸、 プロピオン酸、 乳酸、 酪酸、 吉草酸、 カブロン酸、 ェナント酸、 力プリル 酸、 ペラルゴン酸、 力プリン酸、 ゥンデシル酸、 ラウリン酸、 トリデカン酸、 ミ リスチン酸、 ペンタデカン酸、 パルミチン酸、 マルガリン酸、 ステアリン酸、 ォ レイン酸、 ノナデカン酸、 エイコサン酸等の炭素数 1〜3 0のモノカルボン酸; シユウ酸、 フタル酸、 トリメリット酸、 ピロメリット酸等の炭素数 2〜 3 0のポ リカルボン酸若しくはこれらの無水物、 又はエステル化合物;炭素数 2〜6のァ ルキレンォキサイ ド; ヒドロキシ (ポリ) ォキシアルキレンカーボネート等が挙 げられる。このような含酸素有機化合物を作用させることで、例えば、一般式( 4 ) 〜 (7 ) の化合物におけるアミノ基又はイミノ基の一部又は全部が次の一般式 ( 8 ) で示す構造になると推定される。 Specific examples of the oxygen-containing organic compound include, for example, formic acid, acetic acid, glycolic acid, propionic acid, lactic acid, butyric acid, valeric acid, cabronic acid, enanthic acid, and caprylic acid. 1-3 carbon atoms, such as acid, pelargonic acid, capric acid, pendecylic acid, lauric acid, tridecanoic acid, myristic acid, pentadecanoic acid, palmitic acid, margaric acid, stearic acid, oleic acid, nonadecanoic acid, eicosanoic acid, etc. 0 monocarboxylic acid; polycarboxylic acid having 2 to 30 carbon atoms such as oxalic acid, phthalic acid, trimellitic acid, and pyromellitic acid or anhydrides or ester compounds; alkylene oxide having 2 to 6 carbon atoms A hydroxy (poly) oxyalkylene carbonate; By causing such an oxygen-containing organic compound to act, for example, when a part or all of the amino group or imino group in the compounds of the general formulas (4) to (7) has a structure represented by the following general formula (8) Presumed.
、- - -CO-R26 (8) ,---CO-R 26 (8)
ここで R 2 6は水素原子、 炭素数 1〜 2 4のアルキル基、 アルケニル基、 アル コキシ基、 又は一 O—(R 2 7 0) mHで表されるヒ ドロキシ (ポリ) ォキシアルキ レン基を示し、 R 2 7は炭素数 1〜4のアルキレン基を示し、 mは 1〜5の整数 を示す。 Wherein R 2 6 is a hydrogen atom, an alkyl group having 1-2 4 carbon atoms, an alkenyl group, an alkoxy group, or one O- (R 2 7 0) arsenide Dorokishi (poly) Okishiaruki groups represented by m H are shown, R 2 7 is an alkylene group having 1 to 4 carbon atoms, m is an integer of 1 to 5.
これら (B— 2 ) 〜 (B— 4 ) 成分及びこれら化合物の誘導体は (A) 成分と 反応して錯体を形成すると考えられ、 潤滑油添加剤中、 あるいは潤滑油組成物中 で安定に存在させることができ、 また潤滑油組成物の製造時間を短縮することが できるため、 特に好ましく使用することができる。 これらの中では、 (B— 2 ) コハク酸イミ ド及び/又はその誘導体が好ましく、 あるいは (B— 2 ) 〜 (B— 4 ) 成分のホウ素化合物誘導体が好ましく、 特に (B — 2 ) コハク酸イミドのホ ゥ素化合物誘導体が、 本発明の潤滑油添加剤又は潤滑油組成物の耐熱性、 酸化安 定性及ぴ極圧性等をより高めることができる点で特に望ましい。 These components (B-2) to (B-4) and derivatives of these compounds are considered to react with component (A) to form a complex, and are stably present in lubricating oil additives or lubricating oil compositions. It can be used particularly preferably because it can shorten the production time of the lubricating oil composition. Among these, (B-2) succinic acid imide and / or a derivative thereof is preferable, or a boron compound derivative of the components (B-2) to (B-4) is preferable, and in particular, (B-2) succinic acid A imide boron compound derivative is particularly desirable in that the lubricating oil additive or the lubricating oil composition of the present invention can further improve the heat resistance, oxidation stability, extreme pressure property and the like.
また、 その他の (B ) 成分としてのァミ ン化合物としては、 例えば、 メチル ァミン、 ェチノレアミン、 プロピルァミン、 ブチノレアミン、 ペンチルァミン、 へキ シルァミン、 ヘプチルァミン、 ォクチルアミン、 ノニルァミン、 デシノレアミン、 ゥンデシルァミン、 ドデシルァミン、 トリデシルァミン、 テトラデシノレァミン、 ペンタデシノレァミン、 へキサデシ/レアミン、 ヘプタデシノレァミン、 ォクタデシノレ ァミン、 ジメチ ァミン、 ジェチルァミン、 ジプロピ^^ァミン、 ジブチノレアミン、 ジペンチ/レアミン、 ジへキシルァミン、 ジヘプチルァミン、 ジ才クチノレアミン、 ジノ -ルァミン、 ジデシルァミン、 ジゥンデシルァミン、 ジドデシルァミン、 ジ トリデシルァミン、 ジテトラデシルァミン、 ジペンタデシルァミン、 ジへキサデ シルァミン、 ジヘプタデシルァミン、 ジォクタデシルァミン、 メチルェチルアミ ン、 メチノレプロピルアミン、 メチルブチノレアミン、 ェチルプロピルアミン、 ェチ ノレプチノレアミン、 プロピルブチノレアミン、 ペンチルメチルァミン、 へキシルメチ ルァミン、 ヘプチルメチルァミン、 ォクチルメチルァミン、 ノニルメチルァミン、 デシルメチルァミン、 ゥンデシルメチルァミン、 ドデシルメチルァミン、 トリデ シルメチルァミン、 テトラデシ/レメチルァミン、 ペンタデシルメチルァミン、 へ キサデシルメチルァミン、 ヘプタデシルメチルァミン、 ォクタデシルメチルアミ ン、 トリメチルァミン、 ェチルジメチルァミン、 プロピルジメチルァミン、 ブチ ルジメチルァミン、 へキシルジメチルァミン、 ォクチルジメチルァミン、 デシル ジメチルァミン、 ドデシルジメチルァミン、 ォクタデシルジメチルァミン等の炭 素数 1〜3 0のアルキル基 (これらのアルキル基は直鎖状でも分枝状でもよい) を有するアルキルァミン;ェテニルァミン、 プロぺニルァミン、 プテュルァミン、 オタテュルアミン、 ォレイルァミン、 ォクテ二ルメチルァミン、 デセニルメチル ァミン、 ドデセニルメチルァミン、 ォクタデセニルメチルァミン、 オタテュルジ メチルァミン、 デセニルジメチルァミン、 ドデセ二ルジメチルァミン、 オタタデ セニルジメチルアミン等の炭素数 2〜 3 0のアルケニル基 (これらのアルケニル 基は直鎖状でも分枝状でもよい) を有するアルケニルァミン; シクロへキシルァ ミン、 メチルシクロへキシルァミン、 ェチルシクロへキシルァミン等の炭素数 3 〜3 0のシクロアルキル基、 アルキル又はアルケエルシクロアルキル基 (これら のアルキル又はアルケニル基は直鎖状でも分枝状でもよく、 置換位置は任意であ る) を有する脂環式ァミン ; メタノールァミン、 エタノールァミン、 プロパノー ノレアミン、 プタノーノレアミン、 ペンタノ一ノレアミン、 へキサノールァミン、 ヘプ タノールァミン、 ォクタノールァミン、 ノナノールァミン、 デカノールァミン、 ドデカノールァミン、 ォクタデカノールァミン、 メタノールエタノールァミン、 メタノーノレプロパノーノレアミン、 メタノーノレブタノ一ノレァミン、 エタノーノレプロ パノールアミン、 エタノールブタノールァミン、 及ぴプロパノールブタノールァ ミン等の炭素数 1〜3 0のアル力ノール基 (これらのアル力ノール基は直鎖状で も分枝状でもよい) を有するアルカノールァミン;メチレンジァミン、 エチレン ジァミン、 プロピレンジァミン、 及ぴブチレンジァミン等の炭素数 1〜 3 0のァ ルキレン基を有するアルキレンジァミン; ジエチレントリアミン、 トリエチレン テトラミン、 テトラエチレンペンタミン、 ペンタエチレンへキサミン等のポリァ ミン; ゥンデシルジェチルァミン、 ゥンデシルジェタノールァミン、 ドデシルジ プロパノールァミン、 ォレイルジェタノールァミン、 ォレイルプロピレンジァミ ン、 ステアリルテトラエチレンペンタミン等の上記モノアミン、 ジァミン、 ポリ ァミンに炭素数 8〜 2 0のアルキル基又はァルケ-ル基を有する化合物や N—ヒ ドロキシェチルォレイルイミダゾリン等の複素環化合物; これらの化合物のアル キレンォキシド付加物;及ぴこれらの混合物等が例示できる。 Further, other amine compounds as the component (B) include, for example, methylamine, ethynoleamine, propylamine, butynoleamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decinoleamine, pendecylamine, tridecylamine, tridecylamine, tridecylamine, dodecylamine, tridecylamine, tridecylamine, dodecylamine, tridecylamine, dodecylamine Noleamine, pentadecinoleamine, hexadeci / reamine, heptadecinoleamine, octadecinole Amin, dimethamine, getylamine, dipropionamine, dibutynoleamine, dipenty / reamine, dihexylamine, diheptylamine, dicytinoleamine, dino-lamine, didecylamine, didecylamine, diddecylamine, ditridecylamine, ditridecylamine , Dipentadecylamine, dihexadecylamine, diheptadecylamine, dioctadecylamine, methylethylamine, methinolepropylamine, methylbutynoleamine, ethylpropylamine, ethynoleptinoleamine, Propylbutynoleamine, pentylmethylamine, hexylmethylamine, heptylmethylamine, octylmethylamine, nonylmethylamine, decylmethylamine, pendecylmethylamine, dodeci Rumethylamine, tridecylmethylamine, tetradecyl / remethylamine, pentadecylmethylamine, hexadecylmethylamine, heptadecylmethylamine, octadecylmethylamine, trimethylamine, ethyldimethylamine, propyldimethylamine, Alkyl groups having 1 to 30 carbon atoms such as butyidimethylamine, hexyldimethylamine, octyldimethylamine, decyldimethylamine, dodecyldimethylamine, and octadecyldimethylamine. Alkylamines which may be branched); ethenylamine, propenylamine, puturamine, otaturamine, oleylamine, octenylmethylamine, decenylmethylamine, dodecenylmethylamine, octadecenyl It has an alkenyl group having 2 to 30 carbon atoms such as tilamine, otaturdimethylamine, decenyldimethylamine, dodecenyldimethylamine, and otadecenyldimethylamine (these alkenyl groups may be linear or branched). Alkenylamine; cycloalkyl group having 3 to 30 carbon atoms, such as cyclohexylamine, methylcyclohexylamine, and ethylcyclohexylamine; alkyl or alkenylcycloalkyl group (the alkyl or alkenyl group may be branched even if it is linear. Alicyclic amines having any of the following forms: methanolamine, ethanolamine, propanolanolamine, ptanolanolamine, pentanoleamine, hexanolamine, heptanolamine, octanolamine. , Nonano Ruamin, Dekanoruamin, dodecanol § Min, O Kuta octadecanol § Min, methanol ethanol § Min, meta no Honoré prop no Honoré amine, meta no Norev Tano one Noreamin, Etanonorepuro Alkanolamines having 1 to 30 carbon atoms such as pananolamine, ethanolbutanolamine and propanolbutanolamine (these alkanolamines may be linear or branched). Alkylene diamine having an alkylene group having 1 to 30 carbon atoms such as methylene diamine, ethylene diamine, propylene diamine, and butylene diamine; diethylene triamine, triethylene tetramine, tetraethylene pentamine, pentaethylene hexamine and the like. Polyamines; monoamines and diamines described above such as pendecyl getylamine, pendecyljetanolamine, dodecyldipropanolamine, oleyljetanolamine, oleylpropylenediamine, stearyltetraethylenepentamine and the like. , Polyamine A compound having an alkyl group or an alkenyl group having 8 to 20 carbon atoms; a heterocyclic compound such as N-hydroxylethylolimidazoline; alkylene oxide adducts of these compounds; and mixtures thereof. Can be illustrated.
これらのアミン化合物の中でもデシルァミン、 ドデシルァミン、 トリデシルァ ミン、 ヘプタデシルァミン、 ォクタデシルァミン、 ォレイルァミン、 ステアリル ァミン、 デシルジメチルァミン、 ゥンデシルジェチルァミン、 ゥンデシルジェタ ノールァミン、 ドデシルジメチルァミン、 トリデシルジメチルァミン、 ヘプタデ シルジメチルァミン、 ォクタデシルジメチルァミン、 ォレイルジメチルアミン及 ぴステアリルジメチルァミン等の炭素数 8〜 2 0、 好ましくは炭素数 1 2〜1 8 ののアルキル基又はアルケニル基を有する脂肪族ァミン (これらは直鎖状でも分 枝状でもよい) が好ましい例として挙げることができる。 Among these amine compounds, decylamine, dodecylamine, tridecylamine, heptadecylamine, octadecylamine, oleylamine, stearylamine, decyldimethylamine, pendecylgetylamine, pendecyljetanolamine, dodecyldimethylamine, Alkyl having 8 to 20 carbon atoms, preferably 12 to 18 carbon atoms, such as tridecyldimethylamine, heptadecyldimethylamine, octadecyldimethylamine, oleyldimethylamine, and stearyldimethylamine. Preferable examples include aliphatic amines having a group or an alkenyl group (these may be linear or branched).
なお、 (B ) 成分のうち、 脂肪族ァミン、 好ましくは脂肪族モノアミンを使用 すると、 金属間の摩擦低減効果にさらに優れた潤滑油添加剤を得ることができ、 中でも、 脂肪族第 3級ァミンを使用する場合、 極圧性にさらに優れた潤滑油添加 剤を得ることができるので特に好ましい。 When an aliphatic amine, preferably an aliphatic monoamine, is used as the component (B), it is possible to obtain a lubricating oil additive having a further excellent effect of reducing friction between metals. It is particularly preferred to use lubricating oils, since a lubricating oil additive having further excellent extreme pressure properties can be obtained.
本発明においては、 (B ) 成分としては、 上記で挙げたァミン化合物を 1種又 は 2種以上混合して使用することができる。 In the present invention, as the component (B), one or a mixture of two or more of the above-mentioned amine compounds can be used.
本発明の潤滑油添加剤の好ましい様態としては、 以下のものが挙げられる。 Preferred embodiments of the lubricating oil additive of the present invention include the following.
① (A) 成分とアミン系酸化防止剤を混合してなる潤滑油添加剤 ① Lubricant additive made by mixing (A) component and amine antioxidant
② (A) 成分又は①の潤滑油添加剤と、 無灰分散剤及び/又はその誘導体とを 反応させてなる潤滑油添加剤 ② (A) Component or lubricating oil additive of ① and ashless dispersant and / or derivative thereof Reacted lubricating oil additive
③ (A) 成分又は①の潤滑油添加剤と、 脂肪族ァミンと反応させてなる潤滑油 添加剤 ③ (A) Lubricant additive obtained by reacting component (A) or lubricant additive (1) with aliphatic amine
④ (A) 成分と、 アミン系酸化防止剤と無灰分散剤及び/又はその誘導体の混 合物を反応させてなる潤滑油添加剤 潤滑 Lubricating oil additive obtained by reacting component (A) with a mixture of amine antioxidant and ashless dispersant and / or its derivative
⑤ (A) 成分と、 アミン系酸化防止剤と脂肪族ァミンの混合物を反応させてな る潤滑油添加剤 潤滑 Lubricant additive obtained by reacting the component (A) with a mixture of an amine antioxidant and an aliphatic amine
上記①の潤滑油添加剤は、 (A) 成分がアミン系酸化防止剤に溶解している状 態と考えられ、 また、 上記②〜⑤の潤滑油添加剤は、 (A) 成分が脂肪族ァミン や無灰分散剤及び Z又はその誘導体と錯体を形成して液状化したものと考えられ る。 It is considered that the lubricating oil additive of the above (1) is in a state in which the component (A) is dissolved in an amine antioxidant. It is considered that liquefaction was caused by forming a complex with amine, ashless dispersant, and Z or its derivative.
本発明の潤滑油添加剤としては、 上記②〜⑤の潤滑油添加剤であることが好ま しく、 上記②又は④の潤滑油添加剤がより好ましい。 The lubricating oil additive of the present invention is preferably the lubricating oil additive of the above (1) to (4), and more preferably the lubricating oil additive of the above (1) or (2).
本発明の潤滑油添加剤の製造方法は、 (A) 成分を (B ) 成分に溶解又は反応 させる限りにおいて特に制限はないが、 好ましくは、 (A) 成分を予め上記した 有機溶媒に混合又は溶解させた状態で (B ) 成分に混合 ·攪拌し、 その後必要に 応じ有機溶媒を留去する方法等が挙げられる。 混合 ·攪拌時の条件は特に制限は ないが、 その温度は、 好ましくは 1 5 °C〜1 5 0 °C、 より好ましくは 3 0〜1 2 0 °C、 特に好ましくは 4 0〜9 0 °Cであり、 上記有機溶媒の種類に応じ、 安全面 から、 その沸点以下で行うことが好ましい。 またその時の時間は、 好ましくは、 5分〜 5時間、 より好ましくは 2 0分〜 3時間、 特に好ましくは 3 0分〜 1時間 である。 有機溶媒の留去は減圧蒸留等の方法を利用し、 有機溶媒が留出するまで 行う。 このようにして得られた本発明の潤滑油添加剤は、 通常 (A) 成分を、 潤 滑油添加剤全量基準で、 リン元素換算量で、 0 . 5〜2 0質量%、 好ましくは 1 〜1 0質量%含有する。 The method for producing the lubricating oil additive of the present invention is not particularly limited as long as the component (A) is dissolved or reacted with the component (B). Preferably, the component (A) is mixed with the above-mentioned organic solvent in advance. A method of mixing and stirring with the component (B) in a dissolved state, and then, if necessary, distilling off the organic solvent. The conditions for mixing and stirring are not particularly limited, but the temperature is preferably 15 to 150 ° C, more preferably 30 to 120 ° C, and particularly preferably 40 to 90 ° C. ° C, and it is preferable to perform the reaction at a temperature equal to or lower than its boiling point from the viewpoint of safety, depending on the type of the organic solvent. The time at that time is preferably 5 minutes to 5 hours, more preferably 20 minutes to 3 hours, and particularly preferably 30 minutes to 1 hour. The distillation of the organic solvent is performed using a method such as vacuum distillation until the organic solvent is distilled off. The lubricating oil additive of the present invention thus obtained usually comprises the component (A) in an amount of 0.5 to 20% by mass, preferably 1 to 20% by mass, in terms of phosphorus element, based on the total amount of the lubricating oil additive. -10% by mass.
本発明の潤滑油添加剤の調製に際し、 (A) 成分と (B ) 成分との混合比率は 特に制限はないが、 (A)成分 1質量部に対し、 (B )成分を 0 . 1〜3 0質量部、 好ましくは 0 . 1 5質量部以上、 より好ましくは 0 . 2質量部以上、 さらに好ま しくは 0 . 3質量部以上、 さらに好ましくは 0 . 5質量部以上、 特に好ましくは 0 . 8質量部以上で、 好ましくは 1 0質量部以下、 より好ましくは 5質量部以下 混合する。 (A) 成分 1質量部に対し、 (B ) 成分、 特に脂肪族アミンゃ無灰分散 剤及び Z又はその誘導体を 0 . 1 5質量部以上混合し反応させた潤滑油添加剤と することにより、 当該添加剤単独でも潤滑油基油に溶解しゃすくなる。 本発明の潤滑油添加剤は、 潤滑油組成物の摩耗防止性能を維持しつつ、 塩基価 維持性、 酸化安定性などのロングドレイン性能を有し、 高温清浄性、 低摩擦性等 を発揮させるために有利に用いられる基本添加剤であるが、 得られる潤滑油組成 物の性能をより高めるため、本発明の潤滑油添加剤に、 さらに各種潤滑油添加剤、 例えば、 酸化防止剤、 無灰分散剤、 金属系清浄剤、 摩擦調整剤、 摩耗防止剤、 腐 食防止剤、 防鲭剤、 抗乳化剤、 金属不活性化剤、 消泡剤、 着色剤、 及び粘度指数 向上剤等から選ばれる少なくとも 1種を配合することができ、 必要により少量め 潤滑油基油を粘度調整等のために混合しても良い。 この場合、 本発明の潤滑油添 加剤は、 要求される潤滑油組成物の性能に応じて上記各種添加剤を任意に配合し た、 パッケージ添加剤として供することも可能であり、 このようなパッケージ添 加剤を潤滑油基油に配合することで、 潤滑油組成物の製造方法が簡便化され、 コ ス ト的に有利な潤滑油組成物を得ることも可能である。本発明の潤滑油 成物は、 本発明の潤滑油添加剤、 あるいはこれに各種潤滑油添加剤が配合されたパッケー ジ添加剤を、 潤滑油基油 (あるいは必要によりその他各種潤滑油添加剤を含む潤 滑油組成物) に添加し、 1 5 °C〜 1 5 0 °C、 好ましくは 4 0〜 1 2 0 ° ( 、 特に好 ましくは 6 0〜 9 0 °Cで混合 ·攪拌することにより製造することができる。 In preparing the lubricating oil additive of the present invention, the mixing ratio of the component (A) and the component (B) is not particularly limited, but the component (B) is added in an amount of 0.1 to 1 part by mass of the component (A). 30 parts by mass, preferably 0.15 parts by mass or more, more preferably 0.2 parts by mass or more, still more preferably 0.3 parts by mass or more, further preferably 0.5 parts by mass or more, particularly preferably 0.8 parts by mass or more, preferably 10 parts by mass or less, more preferably 5 parts by mass or less. By adding 0.15 parts by mass or more of the component (B), particularly an aliphatic amine ashless dispersant and Z or its derivative, to 1 part by mass of the component (A) and reacting with each other to form a lubricating oil additive. However, the additive alone dissolves in the lubricating base oil and becomes chewy. The lubricating oil additive of the present invention has a long drain performance such as a base number maintenance property and an oxidative stability while maintaining the anti-wear property of the lubricating oil composition, and exhibits high-temperature detergency, low friction property and the like. Although the basic additive is advantageously used for the purpose of the present invention, in order to further improve the performance of the obtained lubricating oil composition, the lubricating oil additive of the present invention is further added with various lubricating oil additives such as an antioxidant and an ashless At least one selected from powders, metal detergents, friction modifiers, antiwear agents, corrosion inhibitors, antioxidants, demulsifiers, metal deactivators, defoamers, colorants, and viscosity index improvers. One kind can be blended, and if necessary, a small amount may be mixed with a lubricating base oil for viscosity adjustment. In this case, the lubricating oil additive of the present invention can be provided as a package additive in which the various additives described above are arbitrarily mixed according to the required performance of the lubricating oil composition. By blending the package additive with the lubricating base oil, the method for producing the lubricating oil composition is simplified, and a lubricating oil composition which is cost-effective can be obtained. The lubricating oil composition of the present invention contains the lubricating oil additive of the present invention or a package additive in which various lubricating oil additives are blended, and a lubricating base oil (or other lubricating oil additives as necessary). And lubricating oil composition) and mixed and stirred at 15 ° C to 150 ° C, preferably 40 ° to 120 ° C (particularly preferably 60 ° to 90 ° C). It can be manufactured by the following.
本発明の潤滑油添加剤を、 潤滑油基油又は潤滑油組成物に添加する場合、 その 添加量に特に制限はないが、 組成物全量基準で、 リン元素換算量で、 その好まし い下限値は 0 . 0 0 5質量%、 より好ましくは 0 . 0 1質量%、 特に好ましくは 0 . 0 2質量%であり、 一方その好ましい上限値は、 0 . 4質量%、 より好まし くは 0 . 2質量。 /0、 特に好ましくは 0 . 1質量%である。 以下に、 本発明の潤滑油組成物を構成する潤滑油基油、 及び本発明の潤滑油添 加剤以外に必要により使用することができる上記添加剤について説明する。 潤滑油基油としては、特に制限はなく、通常の潤滑油に使用される鉱油系基油、 合成系基油が使用できる。 When the lubricating oil additive of the present invention is added to a lubricating base oil or a lubricating oil composition, there is no particular limitation on the amount of addition, but the preferred lower limit is expressed in terms of phosphorus element based on the total amount of the composition. The value is 0.005% by weight, more preferably 0.01% by weight, particularly preferably 0.02% by weight, while the preferred upper limit is 0.4% by weight, more preferably 0.2 mass. / 0 , particularly preferably 0.1% by mass. Hereinafter, the lubricating base oil constituting the lubricating oil composition of the present invention and the above-mentioned additives that can be used as necessary other than the lubricating oil additive of the present invention will be described. The lubricating base oil is not particularly limited, and mineral base oils and synthetic base oils used for ordinary lubricating oils can be used.
鉱油系基油としては、 具体的には、 原油を常圧蒸留して得られる常圧残油を減 圧蒸留して得られた潤滑油留分を、 溶剤脱れき、 溶剤抽出、 水素化分解、 溶剤脱 ろう、 水素化精製等の処理を 1つ以上行って精製したもの、 あるいはワックス異 性化鉱油、 GTL WAX (ガストウリキッドワックス) を異性化する手法で製 造される基油等が例示できる。 As a mineral base oil, specifically, lubricating oil fractions obtained by depressurizing distillation of atmospheric residual oil obtained by atmospheric distillation of crude oil are subjected to solvent removal, solvent extraction, and hydrocracking. , Refined by one or more treatments such as solvent dewaxing, hydrorefining, etc., or base oils produced by a method of isomerizing wax-catalyzed mineral oil or GTL WAX (gas to liquid wax). Can be illustrated.
鉱油系基油の全芳香族含有量は、 特に制限はないが、 好ましくは 1 5質量%以 下であり、 より好ましくは 1 0質量%以下、 さらに好ましくは 5質量%以下、 特 に好ましくは 2質量%以下である。 基油の全芳香族含有量が 1 5質量%を越える 場合は、 酸化安定性が劣るため、 好ましくない。 The total aromatic content of the mineral base oil is not particularly limited, but is preferably 15% by mass or less, more preferably 10% by mass or less, further preferably 5% by mass or less, and particularly preferably 2% by mass or less. If the total aromatic content of the base oil exceeds 15% by mass, the oxidation stability is poor, which is not preferable.
なお、 上記全芳香族含有量とは、 ASTM D 2549に準拠して測定した芳 香族留分 (a r oma t i c f r a c t i o n) 含有量を意味する。 通常この 芳香族留分には、 アルキルベンゼン、 アルキルナフタレンの他、 アントラセン、 フエナントレン、 及ぴこれらのアルキル化物、 ベンゼン環が四環以上縮合した化 合物、 又はピリジン類、 キノ リン類、 フエノール類、 ナフ トール類等のへテロ芳 香族を有する化合物等が含まれる。 In addition, the above-mentioned total aromatic content means a content of aromatic fraction (aromatiicfractione) measured according to ASTM D2549. Usually, this aromatic fraction includes, in addition to alkylbenzene and alkylnaphthalene, anthracene, phenanthrene, their alkylated compounds, compounds in which four or more benzene rings are condensed, pyridines, quinolines, phenols, Compounds having heteroaromatics such as naphthols are included.
また、 鉱油 基油中の硫黄分は、 特に制限はないが、 0. 01質量%以下であ ることが好ましく、 0. 005質量%以下であることがさらに好ましく、 0. 0 0 1質量%以下であることが特に好ましい。 鉱油系基油の硫黄分を低減すること で、 よりロングドレイン性に優れる潤滑油組成物を得ることができる。 The sulfur content in the mineral oil base oil is not particularly limited, but is preferably 0.01% by mass or less, more preferably 0.005% by mass or less, and 0.001% by mass. It is particularly preferred that: By reducing the sulfur content of the mineral base oil, a lubricating oil composition having more excellent long drain properties can be obtained.
合成系基油としては、 具体的には、 ポリブテン又はその水素化物; 1—ォクテ ンオリ ゴマー、 1ーデセンオリゴマ一等のポリ一 aーォレフィン又はその水素化 物;ジトリデシノレグノレタレート、 ジー 2—ェチルへキシルアジぺート、 ジィソデ シルアジぺート、 ジトリデシルアジべ一ト、 及びジー 2—ェチルへキシルセバケ ート等のジエステル; トリメチロールプロパンカプリ レート、 トリメチロールプ ロノ ンペラノレゴネート、 ペンタエリスリ トーノレ一 2—ェチルへキサノエ一ト、 及 びぺンタエリスリ トールペラルゴネート等のポリ才ーノレエステノレ ;ネオペンチノレ グリコールのトリエステル; アルキルナフタレン、 アルキルベンゼン、 及ぴ芳香 族エステル等の芳香族系合成油又はこれらの混合物等が例示できる。 本発明では、 上記鉱油系基油、 上記合成系基油又はこれらの中から選ばれる 2 種以上の潤滑油の任意混合物等が使用できる。 例えば、 1種以上の鉱油系基油、 1種以上の合成系基油、 1種以上の鉱油系基油と 1種以上の合成系基油との混合 油等を挙げることができる。 Specific examples of the synthetic base oil include polybutene or a hydride thereof; poly- a -olefin such as 1-octene oligomer and 1-decene oligomer or a hydride thereof; ditridecinoregolelate, G2-ethyl Diesters such as hexyl adipate, disodecyl adipate, ditridecyl adipate, and di-2-ethylhexyl sebacate; trimethylolpropane caprylate, trimethylol propyl nonoperanolegonate, and pentaerythritol tonole 1-2-ethyl Polyphenols such as hexanoate and pentaerythritol perargonate; triesters of neopentynole glycol; alkyl naphthalenes, alkyl benzenes and fragrances Examples thereof include aromatic synthetic oils such as aromatic esters and mixtures thereof. In the present invention, the mineral base oil, the synthetic base oil, or an arbitrary mixture of two or more lubricating oils selected from these can be used. Examples thereof include one or more mineral base oils, one or more synthetic base oils, and a mixed oil of one or more mineral base oils and one or more synthetic base oils.
潤滑油基油の動粘度は特に制限はないが、 その 1 00°Cでの動粘度は、 20m Hi2/ s以下であることが好ましく、 より好ましくは 1 0 mm2/ s以下である。 一方、 その動粘度は、 l mm2Zs以上であることが好ましく、 より好ましくは 2mm2/ s以上である。 潤滑油基油の 1 00°Cでの動粘度が 20mm2/ sを 越える場合は、 低温粘度特性が悪化し、 一方、 その動粘度が 1 mm2Z s未満の 場合は、 潤滑箇所での油膜形成が不十分であるため潤滑性に劣り、 また潤滑油基 油の蒸発損失が大きくなるため、 それぞれ好ましくない。 The kinematic viscosity of the lubricating base oil is not particularly limited, but the kinematic viscosity at 100 ° C. is preferably 20 m Hi 2 / s or less, more preferably 10 mm 2 / s or less. On the other hand, the kinematic viscosity is preferably at least 1 mm 2 Zs, more preferably at least 2 mm 2 / s. If the kinematic viscosity of the lubricating base oil at 100 ° C exceeds 20 mm 2 / s, the low-temperature viscosity characteristics deteriorate, while if the kinematic viscosity is less than 1 mm 2 Z s, Insufficient oil film formation leads to poor lubricity and large loss of evaporation of the lubricating base oil, which is not preferred.
潤滑油基油の蒸発損失量としては、 NOACK蒸発量で、 20質量%以下であ ることが好ましく、 1 6質量%以下であることがさらに好ましく、 1 0質量%以 下であることが特に好ましい。 潤滑油基油の NOACK蒸発量が 20質量%を超 える場合、 潤滑油基油の蒸発損失が大きいだけでなく、 内燃機関用潤滑油として 使用する場合は、 組成物中の硫黄化合物やリン化合物、 あるいは金属分が潤滑油 基油とともに排ガス浄化装置へ堆積する恐れがあり、 排ガス浄化性能への悪影響 が懸念されるため好ましくない。 なお、 ここでいう NOACK蒸発量とは、 AS TM D 5 800により潤滑油試料 6 0 gを 250。C、 20 mmH20 ( 1 9 6 P a) の減圧下にて 1時間保持した後の蒸発量を測定したものである。 The evaporation loss of the lubricating base oil is preferably 20% by mass or less, more preferably 16% by mass or less, particularly preferably 10% by mass or less, in terms of NOACK evaporation amount. preferable. When the NOACK evaporation amount of the lubricating base oil exceeds 20% by mass, not only the lubricating base oil evaporation loss is large, but also when the lubricating base oil is used as a lubricating oil for internal combustion engines, the sulfur compounds and phosphorus compounds in the composition Alternatively, there is a possibility that the metal component may be deposited on the exhaust gas purification device together with the lubricating base oil, which is not preferable because there is a concern that the exhaust gas purification performance may be adversely affected. The NOACK evaporation here means 250 g of lubricating oil sample according to ASTM D5800. C, is 20 mmH 2 0 that the amount of evaporation was kept 1 hour under reduced pressure of (1 9 6 P a) was measured.
潤滑油基油の粘度指数は特に制限はないが、 低温から高温まで優れた粘度特性 が得られるようにその値は、 80以上であることが好ましく、 更に好ましくは 1 00以上であり、 更に好ましくは 1 20以上である。 その粘度指数が 80未満で ある場合、 低温粘度特性が悪化するため、 好ましくない。 The viscosity index of the lubricating base oil is not particularly limited, but the value is preferably 80 or more, more preferably 100 or more, and still more preferably, so as to obtain excellent viscosity characteristics from low to high temperatures. Is 1 20 or more. When the viscosity index is less than 80, the low-temperature viscosity characteristics deteriorate, which is not preferable.
酸化防止剤としては、 上記 (B) 成分におけるアミン系酸化防止剤の他、 フ ェノール系酸化防止剤、 金属系酸化防止剤等の潤滑油に一般的に使用されている ものであれば使用可能である。 酸化防止剤の添加により、 潤滑油組成物のロング ドレイン性能をより高めることが可能となる。 フエノール系酸化防止剤としては、 例えば、 4, 4, ーメチレンビス (2, 6 ージ一 t e r t -ブチノレフエノ一ノレ) , 4, 4' —ビス (2, 6—ジー t e r t —ブチルフエノール)、 4 , 4, 一ビス ( 2—メチル一 6— t e r t—プチルフ エノーノレ)、 2, 2, 一メチレンビス (4ーェチノレー 6— t e r t—ブチノレフエ ノーノレ)、 2, 2, ーメチレンビス (4—メチル一 6— t e r t—ブチルフエノ 一ル)、 4, 4 ' ーブチリデンビス ( 3—メチルー 6— t e r t—ブチルフエノ 一ル)、 4, 4, 一イソプロピリデンビス (2, 6—ジ一 t e r t—プチルフエ ノール)、 2, 2, 一メチレンビス (4 _メチル一 6—ノエルフエノール)、 2, 2, 一イソプチリデンビス (4, 6—ジメチルフエノール)、 2, 2, ーメチレ ンビス (4ーメチノレー 6ーシク口へキシノレフエノーノレ)、 2 , 6ージー t e r t ーブチノレー 4—メチノレフエノーノレ、 2, 6—ジ一 t e r t—ブチノレー 4—ェチノレ フエノーノレ、 2, 4一ジメチノレ一 6— t e r t _プチノレフエノーノレ、 2, 6—ジ 一 t e r t— α—ジメチルァミノ一 p _クレゾ一ノレ、 2, 6—ジ一 t e r t—ブ チルー 4 (N, N, 一ジメチルァミノメチルフエノール)、 4, 4, 一チォビスAs the antioxidant, in addition to the amine-based antioxidant in the above-mentioned component (B), any phenol-based antioxidant, metal-based antioxidant, and other compounds generally used in lubricating oils can be used. It is. By adding the antioxidant, it is possible to further enhance the long drain performance of the lubricating oil composition. Examples of phenolic antioxidants include 4,4, -methylenebis (2,6-di-tert-butynolephenone), 4,4'-bis (2,6-di-tert-butylphenol), 4,4 1,2-bis (2-methyl-1-6-tert-butylphenol), 2,2,1-methylenebis (4-ethynole 6-tert-butynolephene), 2,2, -methylenebis (4-methyl-1-6-tert-butylphenol) ), 4,4'butylidenebis (3-methyl-6-tert-butylphenol), 4,4,1-isopropylidenebis (2,6-di-tert-butylphenol), 2,2,1-methylenebis (4_ Methyl-6-noelphenol, 2,2,1-isobutylidenebis (4,6-dimethylphenol), 2,2, -methylenbis (4-methylenole 6-hexylhexenophenol), 2,6-zy te rt Butinole 4—Methinolephenore, 2,6-Ditert-butinole 4-Echinolephenore, 2,4-Dimethinole 6—tert_Ptinolephenore, 2,6-Di-tert-α— Dimethylamino-p-creso-ole, 2,6-di-tert-butyl-4 (N, N, 1-dimethylaminomethylphenol), 4,4,1-thiobis
(2—メチノレー 6— t e r t—ブチノレフエノー/レ)、 4, 4, 一チォビス (3— メチルー 6— t e r t—プチルフエノ一ル)、 2, 2 ' ーチォビス ( 4—メチル 一 6— t e r t—ブチルフエノール)、 ビス ( 3—メチル _ 4—ヒ ドロキシー 5 - t e r tーブチノレべンジノレ) スノレフィ ド、 ビス (3, 5—ジー t e r t—プチ ノレ一 4ーヒ ドロキシベンジ /レ) ス /レフィ ド、 2, 2 ' —チォージエチレンビス [3 - (3, 5—ジ一 t e r t—プチルー 4—ヒ ドロキシフエニル) プロピオネート]、 トリデシノレ一 3— (3, 5—ジー t e r t—ブチノレー 4—ヒ ドロキシフエ二ノレ) プロピオネート、 ペンタエリスリチルーテトラキス [3— (3, 5—ジ— t e r t一プチルー 4 _ヒ ドロキシフエニル) プロピオネート]、ォクチルー 3 - (3, 5 _ジ一 t e r t—ブチルー 4ーヒ ドロキシフエ-ル) プロピオネート、 ォクタ デシ/レー 3 _ (3, 5—ジー t e r t—ブチル一 4ーヒ ドロキシフエニル) プロ ピオネート、 3—メチルー 5— t e r t—ブチルー 4ーヒ ドロキシフエ-ル置換 脂肪酸エステル類等を好ましい例として挙げることができる。 これらは二種以上 を混合して使用してもよい。 (2-methinole 6-tert-butynolepheno / re), 4,4,1-thiobis (3-methyl-6-tert-butylbutylphenol), 2,2'-thiobis (4-methyl-16-tert-butylphenol), Bis (3-methyl_4-hydroxy-5-tert-butylin-benzinole) snorefied, bis (3,5-di-tert-butylin-1-4-hydroxoxybenz / le) s / sulfide, 2,2'-thio Diethylenebis [3- (3,5-di-tert-butyl) 4-hydroxyphenyl) propionate], tridecinole-3- (3,5-di-tert-butynole 4-hydroxypheninole) propionate, pentaerythrityl Tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], octyl-3-(3,5-di-tert-butyl-4-hydroxy-4-) ) Propionate, octadecyl / re 3_ (3,5-di-tert-butyl-14-hydroxyphenyl) propionate, 3-methyl-5-tert-butyl-4-hydroxypropyl-substituted fatty acid esters and the like are preferred examples. Can be mentioned. These may be used as a mixture of two or more.
無灰分散剤としては、 上記 (B) 成分における無灰分散剤を挙げることができ、 これはスラッジ分散性、 高温清浄性、 酸化安定性をさらに向上させるために好ま しく用いることができる。 Examples of the ashless dispersant include the ashless dispersant in the above component (B). This can be preferably used to further improve sludge dispersibility, high temperature cleanability, and oxidation stability.
金属系清浄剤としては、 アルカリ金属又はアル力リ土類金属のスルホネート、 サリシレート、 フエネート、 ホスホネート等が挙げられ、 中性、 塩基性又は過塩 基性の全塩基価が 0〜 5 0 O m g K O HZ gである公知のものを使用することが できる。 ここでいうアルカリ金属としては、 ナトリゥム、 力リゥム等、 アルカリ 土類金属としてはカルシウム、 マグネシゥム等が挙げられ、 カルシウム、 マグネ シゥムが好ましく、特にカルシウムが好ましい。 これら金属系清浄剤の金属比は、 通常 1〜2 0質量%であり、 特に制限ばないが、 潤滑油組成物の高温下又は N O X存在下における塩基価維持性、高温清浄性等をより高めるために、金属比を 2 . 3以下に調製してなるアルカリ金属又はアルカリ土類金属サリシレート、 金属比 が 1 . 5以下のアルカリ金属又はアル力リ土類金属サリシレートと金属比が 1〜 2 0のアル力リ金属又はアル力リ土類金属スルホネート混合物を使用することが 好ましい。 なお、 ここでいう金属比とは、 金属系清浄剤における金属元素の価数 X金属元素含有量 (m o 1 %) /せっけん基含有量 (m o 1 %) で表され、 金属 元素とは、 カルシウム、 マグネシウム等、 せっけん基とはスルホン酸基、 サリチ ル酸基等を意味する。 Examples of the metal-based detergent include alkali metal or alkaline earth metal sulfonates, salicylates, phenates, and phosphonates, and have a neutral, basic, or overbased total base number of 0 to 50 O mg. A known KO HZ g can be used. Examples of the alkali metal include sodium and potassium, and examples of the alkaline earth metal include calcium and magnesium. Calcium and magnesium are preferred, and calcium is particularly preferred. The metal ratio of these metal-based detergents is usually from 1 to 20% by mass, and is not particularly limited. Therefore, an alkali metal or alkaline earth metal salicylate having a metal ratio adjusted to 2.3 or less, an alkali metal or alkaline earth metal salicylate having a metal ratio of 1.5 or less, and a metal ratio of 1 to 20 are used. It is preferred to use a mixture of alkali metal or alkaline earth metal sulfonates. Here, the metal ratio is represented by the valence of the metal element in the metal-based detergent X the content of the metal element (mo 1%) / the content of the soap group (mo 1%), and the metal element is calcium. , Magnesium and the like, a soap group means a sulfonic acid group, a salicylic acid group and the like.
摩擦調整剤としては、 例えば、 ジチォ力ルバミン酸モリブデン、 ジチオリン酸 モリブデン、 二硫化モリブデン、 長鎖脂肪族ァミン、 長鎖脂肪酸、 長鎖脂肪酸ェ ステル、 長鎖脂肪酸アミ ド及び長鎖脂肪族アルコール等が挙げられる。 Examples of the friction modifier include molybdenum dithiol molybdate, molybdenum dithiophosphate, molybdenum disulfide, long-chain aliphatic amine, long-chain fatty acid, long-chain fatty acid ester, long-chain fatty acid amide, and long-chain fatty alcohol. Is mentioned.
(A) 成分以外の摩耗防止剤としては、 リン酸、 リン酸モノエステル、 リン酸 ジエステル、 リン酸トリエステル、 亜リン酸、 亜リン酸モノエステル、 亜リン酸 ジエステル、 亜リン酸トリエステル、及ぴこれらのァミン塩、 ジチオリン酸亜鉛、 ジチォ力ルバミン酸亜鉛、 ジスルフィ ド類、 硫化ォレフィン類、 硫化油脂類等が 挙げられ、使用することが可能であるが、硫黄を含有しないものが特に好ましい。 腐食防止剤としては、 例えば、 ベンゾトリアゾール系、 トリルトリァゾール 系、 チアジアゾール系、 及びイミダゾール系化合物等が挙げられる。 The anti-wear agents other than the component (A) include phosphoric acid, phosphoric monoester, phosphoric diester, phosphoric triester, phosphorous acid, phosphorous monoester, phosphorous diester, phosphorous triester, And their amine salts, zinc dithiophosphate, zinc dithiophosphate, disulfides, sulfurized olefins, sulfurized fats and oils, etc., which can be used, but those containing no sulfur are particularly preferred. . Examples of the corrosion inhibitor include benzotriazole, tolyltriazole, thiadiazole, and imidazole compounds.
防鲭剤としては、 例えば、 石油スルホネート、 アルキルベンゼンスルホネー ト、 ジノニルナフタレンスルホネート、 ァルケ-ルコハク酸エステル、 及ぴ多価 アルコールエステル等が挙げられる。 Examples of the protective agent include petroleum sulfonate, alkylbenzene sulfonate, dinonylnaphthalene sulfonate, alkenyl succinate, and polyvalent Alcohol esters and the like.
抗乳化剤としては、 例えば、 ポリオキシエチレンアルキルエーテル、 ポリオ キシエチレンアルキルフエニルエーテル、 及びポリオキシエチレンアルキルナフ チルエーテル等のポリアルキレンダリコール系非イオン系界面活性剤等が挙げら れる。 Examples of the demulsifier include polyalkylene dalicol-based nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, and polyoxyethylene alkyl naphthyl ether.
金属不活性化剤としては、 例えば、 イミダゾリン、 ピリミジン誘導体、 アル キルチアジアゾール、 メルカプトベンゾチアゾール、 ベンゾトリアゾール又はそ の誘導体、 1 , 3, 4ーチアジアゾールポリスルフイ ド、 1, 3, 4—チアジア ゾリルー 2, 5一ビスジアルキルジチォカーパメート、 2― (アルキルジチォ) ベンゾイ ミダゾーノレ、 及び /3— ( o—力ノレポキシベンジノレチォ) プロピオンニ ト リル等が挙げられる。 なお、 チアゾール類、 チアジアゾール類は摩耗防止性を有 する添加剤としても本願発明の組成物に併用することができる。 Examples of the metal deactivator include imidazoline, pyrimidine derivatives, alkylthiadiazole, mercaptobenzothiazole, benzotriazole or derivatives thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolylol 2 , 5 -bisdialkyldithiocarbamate, 2- (alkyldithio) benzimidazonole, and / 3- (o-potoxybenzinorethio) propionnitrile. Note that thiazoles and thiadiazoles can be used together with the composition of the present invention as an additive having antiwear properties.
消泡剤としては、 例えば、 シリコーン、 フルォロシリコーン、 及ぴフルォロ アルキルエーテル等が挙げられる。 Examples of the antifoaming agent include silicone, fluorosilicone, and fluoroalkyl ether.
粘度指数向上剤としては、 具体的には、 各種メタクリル酸エステルから選ばれ る 1種又は 2種以上のモノマーの重合体又は共重合体若しくはその水添物などの いわゆる非分散型粘度指数向上剤、 又はさらに窒素化合物を含む各種メタクリル 酸エステルを共重合させたいわゆる分散型粘度指数向上剤、 非分散型又は分散型 エチレン _ α—ォレフィン共重合体 (α—ォレフインとしてはプロピレン、 1一 プテン、 1一ペンテン等が例示できる) 若しくはその水素化物、 ポリイソブチレ ン若しくはその水添物、 スチレン一ジェン共重合体の水素化物、 スチレン一無水 マレイン酸エステル共重合体及ぴポリアルキルスチレン等が挙げられる。 As the viscosity index improver, specifically, a so-called non-dispersion type viscosity index improver such as a polymer or copolymer of one or more monomers selected from various methacrylates or a hydrogenated product thereof is used. Or a so-called dispersion type viscosity index improver obtained by copolymerizing various methacrylates containing a nitrogen compound, a non-dispersion type or dispersion type ethylene-α-olefin copolymer (α-olefin is propylene, Or a hydrogenated product thereof, polyisobutylene or a hydrogenated product thereof, a hydrogenated product of a styrene-one-gen copolymer, a styrene-monomaleic anhydride copolymer, and a polyalkylstyrene.
これら粘度指数向上剤の分子量は、 せん断安定性を考慮して選定することが必 要である。 具体的には、 粘度指数向上剤の数平均分子量は、 例えば分散型及び非 分散型ポリメタクリレートの場合では、 通常 5, 0 0 0〜1, 0 0 0, 0 0 0、 好ましくは 1 0 0, 0 0 0〜9 0 0 , 0 0 0のものが、 ポリイソブチレン又はそ の水素化物の場合は通常 8 0 0〜 5, 0 0 0、 好ましくは 1 , 0 0 0〜4, 0 0 0のものが、 エチレン一ひ -ォレフイン共重合体又はその水素化物の場合は通常 8 0 0〜5 0 0, 0 0 0、 好ましくは 3, 0 0 0〜2 0 0, 0 0 0のものが用い られる。 The molecular weight of these viscosity index improvers must be selected in consideration of shear stability. More specifically, the number average molecular weight of the viscosity index improver is usually from 5,000 to 1,000, preferably 100, in the case of dispersible and non-dispersible polymethacrylates. , 000 to 900, 000, when polyisobutylene or a hydride thereof is used, it is usually 800 to 5,000, preferably 1, 000 to 4,000. When the product is an ethylene monoolefin copolymer or a hydride thereof, it is usually from 800 to 500,000, preferably from 3,000 to 200,000. Use Can be
またこれらの粘度指数向上剤の中でもエチレン- α -ォレフイン共重合体又は その水素化物を用いた場合には、 特にせん断安定性に優れた潤滑油組成物を得る ことができる。 上記粘度指数向上剤の中から任意に選ばれた 1種類あるいは 2種 類以上の化合物を任意の量で含有させることができる。 When an ethylene-α-olefin copolymer or a hydride thereof is used among these viscosity index improvers, a lubricating oil composition having particularly excellent shear stability can be obtained. One or more compounds arbitrarily selected from the above viscosity index improvers can be contained in an arbitrary amount.
これらの添加剤を、 潤滑油組成物に含有させる場合 (例えば、 これらの添加剤 をパッケージ添加剤として用いた場合も含む) には、 その含有量は、 潤滑油組成 物全量基準で、 酸化防止剤、 (Α) 成分以外の摩耗防止剤、 摩擦調整剤、 腐食防 止剤、 防鲭剤、 抗乳化剤ではそれぞれ 0 . 0 0 5 〜 5質量%、 無灰分散剤、 金属 系清浄剤では、 0 . 1 〜 1 0質量%、金属不活性化剤では 0 . 0 0 5〜 1質量%、 消泡剤では 0 . 0 0 0 5〜 1質量%、 粘度指数向上剤では、 0 . 1 〜 2 0質量% の範囲から通常選ばれる。 When these additives are included in the lubricating oil composition (for example, when these additives are used as package additives), the content is determined based on the total amount of the lubricating oil composition to prevent oxidation. 0.05 to 5% by mass for each of the antiwear agent, friction modifier, corrosion inhibitor, antioxidant, and demulsifier other than the component (II), 0 for ashless dispersant and metal detergent. 0.1 to 10% by mass, 0.05 to 1% by mass for the metal deactivator, 0.005 to 1% by mass for the defoamer, 0.1 to 2 for the viscosity index improver. It is usually selected from the range of 0% by mass.
本発明においては、 硫黄を含有する添加剤を低減するか、 使用しないことで、 硫黄分が 0 . 3質量%以下、 好ましくは 0 . 1質量%以下、 さらに好ましくは 0 . 0 1質量%以下、 あるいは実質的に硫黄を含有しない潤滑油組成物をも得ること ができる。 In the present invention, the sulfur content is reduced to 0.3% by mass or less, preferably 0.1% by mass or less, more preferably 0.01% by mass or less by reducing or not using the additive containing sulfur. Alternatively, a lubricating oil composition containing substantially no sulfur can be obtained.
本発明の潤滑油添加剤又は潤滑油組成物は、 二輪車、 四輪車、 発電用、 舶用等 のガソリンエンジン、 ディーゼルエンジン、 ガスエンジン等の内燃機関用潤滑油 添加剤として好ましく使用することができるが、 低硫黄燃料、 例えば、 硫黄分が The lubricating oil additive or lubricating oil composition of the present invention can be preferably used as a lubricating oil additive for internal combustion engines such as gasoline engines, motorcycle engines, diesel engines, and gas engines for motorcycles, automobiles, power generation, and ships. But low sulfur fuels, such as sulfur
5 0質量 111以下、 さらに好ましくは 3 0質量 p p m以下、 特に好ましくは 1 0質量 p p m以下のガソリンや軽油や灯油、 あるいは硫黄分が 1質量 p p m以下 の燃料 (L P G、 天然ガス、 硫黄分を実質的に含有しない水素、 ジメチルエーテ ル、 アルコール、 G T L (ガストウリキッド) 等) を用い 内燃機関用の潤滑油 添加剤、 特にガスエンジン用潤滑油添加剤として特に好ましく使用することがで きる。 また、 本発明の潤滑油添加剤は、 摩耗防止性を維持しつつロングドレイン 性を改善できるものなので、 このような性能が要求される潤滑油、 例えば自動又 は手動変速機等の駆動系用潤滑油、 湿式ブレーキ、 油圧作動油、 タービン油、 圧 縮機油、 軸受け油、 冷凍機油等の潤滑油添加剤としても好適に使用することがで さる。 [発明を実施するための最良の形態] 50 mass 111 or less, more preferably 30 mass ppm or less, particularly preferably 10 mass ppm or less gasoline, gas oil, or kerosene, or fuel with a sulfur content of 1 mass ppm or less (LPG, natural gas, sulfur Hydrogen, dimethyl ether, alcohol, GTL (gas to liquid), etc., which are not contained in gas, can be particularly preferably used as a lubricating oil additive for internal combustion engines, especially a lubricating oil additive for gas engines. Further, the lubricant additive of the present invention can improve the long drain property while maintaining the anti-wear property. Therefore, the lubricant additive for a drive system such as an automatic or manual transmission which requires such performance is used. It can be suitably used as a lubricating oil additive such as lubricating oil, wet brake, hydraulic oil, turbine oil, compressor oil, bearing oil, and refrigeration oil. [Best Mode for Carrying Out the Invention]
以下に本発明の内容を実施例及ぴ比較例によってさらに具体的に説明するが- 本発明はこれらの実施例になんら限定されるものではない。 Hereinafter, the content of the present invention will be described more specifically with reference to Examples and Comparative Examples. However, the present invention is not limited to these Examples.
(実施例:!〜 1 3 ) (Example:! ~ 1 3)
下記の処方により、 本発明の潤滑油添加剤 A〜M (実施例 1 3) を調製し た Lubricating oil additives A to M of the present invention (Examples 13) were prepared according to the following formulation.
( 1 ) リン化合物の金属塩の調製 (1) Preparation of metal salt of phosphorus compound
a) 酸化亜鉛 0. 1 96 m o 1、 及びジブチルリン酸 0. 4mo lをへキサン 200m l , 及ぴ水 40m lに混合し、 80 °Cで 4時間加熱攪拌した。 得られた 混合液の水層を除去し、 へキサン層をろ過後、 ろ液のへキサンを減圧蒸留により 留去し白色固体 (ジブチルリン酸亜鉛: リン含有量: 1 3. 2質量%、 亜鉛含有 量: 1 3質量%) を得た。 得られた化合物は下記構造の化合物が主成分であると 推定される。 b) ジブチルリン酸の代わりにモノ及ぴジ (1, 3—ジメチル) プチルリン酸 混合物を用いた以外は前記 a) と同様の操作を行い、 モノ及ぴジ (1, 3.—ジメ チル) ブチルリン酸亜鉛混合物 (白色固体: リン含有量 1 3. 8質量%、 亜鉛含 有量: 1 8. 7質量%) を得た。 得られた化合物は下記構造を有する化合物の混 合物が主成分であると推定される。 a) 0.196 mol of zinc oxide and 0.4 mol of dibutyl phosphoric acid were mixed with 200 ml of hexane and 40 ml of water, and the mixture was heated and stirred at 80 ° C. for 4 hours. After removing the aqueous layer of the obtained mixture and filtering the hexane layer, hexane of the filtrate was distilled off under reduced pressure to give a white solid (zinc dibutyl phosphate: phosphorus content: 13.2% by mass, zinc) Content: 13% by mass). The obtained compound is presumed to be mainly composed of a compound having the following structure. b) Perform the same operation as in a) except that a mixture of mono- and di- (1,3-dimethyl) butylphosphoric acid was used instead of dibutyl phosphoric acid to obtain mono- and di- (1,3-dimethyl) butyl phosphoric acid. A zinc acid mixture (white solid: phosphorus content 13.8% by mass, zinc content: 18.7% by mass) was obtained. The obtained compound is assumed to be mainly composed of a mixture of compounds having the following structures.
c) 酸化亜鉛の代わりに水酸化カルシウムを用い、 ジブチルリン酸の代わりに ジ(2—ェチルへキシル) リン酸を用いた以外は a) と同様の操作を行い、 ジ(2 ーェチルへキシル) リン酸カルシウム (白色固体: リン含有量 9. 1質量%、 力 ルシゥム含有量: 5. 8質量%) を得た。 c) Perform the same operation as a) except that calcium hydroxide was used instead of zinc oxide and di (2-ethylhexyl) phosphoric acid was used instead of dibutyl phosphoric acid. -Ethylhexyl) calcium phosphate (white solid: phosphorus content: 9.1% by mass, potassium content: 5.8% by mass) was obtained.
d) ジブチルリン酸の代わりにジ (2—ェチルへキシル) リン酸を用いた以外 は a) と同様の操作を行い、 ジ (2—ェチルへキシル) リン酸亜鉛 (白色固体: リン含有量 8. 8質量%、 亜鉛含有量: 9. 1質量%) を得た。 d) The same operation as in a) was performed except that di (2-ethylhexyl) phosphoric acid was used instead of dibutyl phosphoric acid, and zinc di (2-ethylhexyl) phosphate (white solid: phosphorus content 8 .8% by mass, zinc content: 9.1% by mass).
更に、 原料を適宜変更して上記と同様の操作を行い、 中和率を 95〜 98%と した以下の化合物を得た。 これらはいずれも常温で固体であった。 Further, the same operation as described above was carried out by appropriately changing the starting materials to obtain the following compounds having a neutralization ratio of 95 to 98%. These were all solids at room temperature.
e) モノ及ぴジ (n—プチル) リン酸亜鉛混合物 e) Mono- and di- (n-butyl) zinc phosphate mixtures
f ) モノ及ぴジ (2—ェチルへキシル) リン酸亜鉛混合物 f) Mono and di (2-ethylhexyl) zinc phosphate mixture
g) モノ及びジ (n—才クチル) リン酸亜鉛混合物 g) Mono- and di- (n-octyl) zinc phosphate mixture
h) モノ及ぴジ (イソデシル) リン酸亜鉛混合物 h) Mono and di (isodecyl) zinc phosphate mixtures
i ) モノ及びジ (n—ドデシル) リン酸亜鉛混合物 i) Mono- and di- (n-dodecyl) zinc phosphate mixture
j ) モノ及ぴジ (イソトリデシル) リン酸亜鉛混合物 j) Mono and di (isotridecyl) zinc phosphate mixture
k) モノ及びジ (ォレイル) リン酸亜鉛混合物 k) Mono and di (oleyl) zinc phosphate mixtures
1 ) モノ及ぴジ (ステアリル) リン酸亜鉛混合物 1) Mono and di (stearyl) zinc phosphate mixture
m) モノ及びジ (2ェチルへキシル) リン酸カルシウム混合物 m) Mono- and di- (2-ethylhexyl) calcium phosphate mixture
n) ジ ( 2ーェチルへキシル) リン酸マグネシウム n) di (2-ethylhexyl) magnesium phosphate
o) モノ及びジ ( 2ーェチルへキシル) リン酸マグネシゥム混合物 o) Mono- and di (2-ethylhexyl) magnesium phosphate mixture
p) ジ (2—ェチルへキシル) リン酸リチウム p) di (2-ethylhexyl) lithium phosphate
q ) 2—ェチルへキシルホスホン酸モノ (2—ェチルへキシル) エステルの亜 鉛塩 q) Zinc salt of 2- (ethylhexyl) phosphonate mono (2-ethylhexyl) ester
(2) アミン系酸化防止剤との混合添加剤 A〜Dの調製 (実施例 1〜4) (2) Preparation of mixed additives A to D with amine antioxidant (Examples 1 to 4)
A) 前記 (1) a) で得られた白色固体 500 gをへキサン 1 k gに溶解させ た後、 アルキルジフエ二ルァミン (アルキル基:プチル基及ぴォクチル基) 50 O gを加え、 40°Cで 30分攪拌混合後、 減圧蒸留によりへキサンを留去して常 温で流動性のある粘ちような添加剤 A (リン含有量: 6. 6質量%) を得た。 A) After dissolving 500 g of the white solid obtained in the above (1) a) in 1 kg of hexane, 50 Og of alkyldiphenylamine (alkyl group: butyl and octyl groups) was added, and the mixture was added at 40 ° C. After stirring and mixing for 30 minutes under reduced pressure, hexane was distilled off under reduced pressure to obtain viscous additive A (phosphorus content: 6.6% by mass) which was fluid at room temperature.
B) 前記 (1) b) で得られた白色固体を用いた以外は A) と同様の操作を行 い、 常温で流動性のある粘ちような添加剤 B (リン含有量: 6. 9質量%) を得 た。 C) 前記 (1) c) で得られた白色固体を用いた以外は A) と同様の操作を行 い、 常温で流動性のある粘ちような添加剤 C (リン含有量: 4. 55質量%) を 得た。 B) The same operation as in A) was performed except that the white solid obtained in (1) b) above was used, and a viscous additive B (phosphorus content: 6.9 % By mass). C) The same operation as in A) was performed except that the white solid obtained in (1) c) above was used, and a viscous additive C (phosphorus content: 4.55 % By mass).
D) 前記 (1) d) で得られた白色固体を用いた以外は A) と同様の操作を行 い、 常温で流動性のある粘ちような添加剤 D (リン含有量: 4. 4質量%) を得 た。 D) The same operation as in A) was performed except that the white solid obtained in (1) d) above was used, and a viscous additive D (phosphorus content: 4.4) which was fluid at normal temperature. % By mass).
(3) 無灰分散剤との混合添加剤 E〜Hの調製 (実施例 5〜8) (3) Preparation of mixed additives E to H with ashless dispersant (Examples 5 to 8)
E) 前記 (1) a) で得られた白色固体 200 gをへキサン 1 k gに溶解させ た後、 市販ポリプテュルコハク酸イミ ド系無灰分散剤 SB (ポリブテュル基の分 子量: 1 300、 窒素含有量: 1. 3質量%、 ホゥ素含有量: 0. 5質量%、 全 塩基価 (塩酸法) : 24mg KOH/g) 8 00 gを加え、 40°Cで 30分加熱 攪拌後、 減圧蒸留によりへキサンを留去して常温で流動性のある粘ちような添加 剤 E (リン含有量: 2. 64質量%) を得た。 E) After dissolving 200 g of the white solid obtained in the above (1) a) in 1 kg of hexane, a commercially available polypturyl succinic acid ashless dispersant SB (polybutyl group molecular weight: 1300, Nitrogen content: 1.3 mass%, boron content: 0.5 mass%, total base number (hydrochloric acid method): 24 mg KOH / g) 800 g was added, and the mixture was heated and stirred at 40 ° C for 30 minutes. Hexane was distilled off under reduced pressure to obtain a viscous additive E (phosphorus content: 2.64% by mass) which was fluid at room temperature.
F) 前記 (1) b) で得られた白色固体を用いた以外は前記 E) と同様の操作 を行い、 常温で流動性のある粘ちような添加剤 F (リン含有量: 2. 76質量%) を得た。 F) The same operation as in E) was performed except that the white solid obtained in (1) b) was used, and a viscous additive F (phosphorus content: 2.76 % By mass).
G) 前記 (1) c) で得られた白色固体を用いた以外は前記 E) と同様の操作 を行い、 常温で流動性のある粘ちような添加剤 G (リン含有量: 1. 8 2質量%) を得た。 G) The same operation as in E) was performed except that the white solid obtained in (1) c) was used, and a viscous additive G (phosphorus content: 1.8 2% by mass).
H) 前記 (1) d) で得られた白色固体を用いた以外は前記 E) と同様の操作 を行い、 常温で流動性のある粘ちような添加剤 H (リン含有量: 1. 76質量%) を得た。 H) The same operation as in E) was performed except that the white solid obtained in (1) d) was used, and a viscous additive H (phosphorus content: 1.76) which was fluid at room temperature. % By mass).
なお、 前記 (1) e) 〜q) に示す各種リン化合物の金属塩について市販ポリ プテュルコハク酸ィミ ド系無灰分散剤 S Bを用いて上記と同様の操作を行った結 果、 常温で流動性のある粘ちような添加剤 (e SB〜(! SB) を得た。 The metal salts of the various phosphorus compounds shown in the above (1) e) to q) were subjected to the same operation as above using commercially available imidized dispersant SB of succinic acid as a result of flowability at room temperature. A sticky additive (e SB ~ (! SB )) was obtained.
( 4 ) アミン系酸化防止剤及び無灰分散剤との混合添加剤 I〜Mの調製 (実施例 9〜 1 3) (4) Preparation of Additives I to M with Amine Antioxidant and Ashless Dispersant (Examples 9 to 13)
I ) 前記 (2) A) で得られた添加剤 Aを 400 gに前記市販ポリブテュルコ ハク酸イミ ド系無灰分散剤 SBを 600 g加え、 80°Cで 1時間加熱攪拌し、 常 温で流動性のある添加剤 I (リン含有量: 2. 64質量%) を得た。 I) 400 g of the additive A obtained in the above (2) A), 600 g of the commercially available polybuturic succinic acid imide-based ashless dispersant SB were added, and the mixture was heated and stirred at 80 ° C. for 1 hour. There was obtained an additive I (phosphorus content: 2.64% by mass) which was fluid at room temperature.
J ) 前記 ( 2 ) B) で得られた添加剤 Bを 400 gに前記市販ポリプテニルコ ハク酸イミ ド系無灰分散剤 SBを 600 g加え、 80°Cで 1時間加熱攪拌し、 常 温で流動性のある添加剤 J (リン含有量: 2. 76質量%) を得た。 J) To 400 g of the additive B obtained in the above (2) B), 600 g of the above-mentioned commercially available polyptenyl succinic acid imide-based ashless dispersant SB was added, and the mixture was heated and stirred at 80 ° C for 1 hour. Additive J (phosphorus content: 2.76% by mass) was obtained.
K) 前記 (2) C) で得られた添加剤 Cを 400 gに前記巿販ポリプテニルコ ハク酸イミ ド系無灰分散剤 S Bを 600 g加え、 80°Cで 1時間加熱攪拌し、 常 温で流動性のある添加剤 K (リン含有量: 1. 8 2質量%) を得た。 K) To 400 g of the additive C obtained in the above (2) C), 600 g of the above-mentioned commercially available polyptenyl succinic acid imide-based ashless dispersant SB was added, and the mixture was heated and stirred at 80 ° C for 1 hour, and at room temperature. A fluid additive K (phosphorus content: 1.82% by mass) was obtained.
L) 前記 (2) D) で得られた添加剤 Dを 400 gに前記市販ポリプテュルコ ハク酸ィミ ド系無灰分散剤 S Bを 600 gを加え、 80°Cで 1時間加熱攪拌し、 常温で流動性のある添加剤 L' (リン含有量: 1. 76質量%) を得た。 L) To 400 g of the additive D obtained in the above (2) D), 600 g of the commercially available polypulmic acid succinic acid-based ashless dispersant SB was added, and the mixture was heated and stirred at 80 ° C for 1 hour, and at room temperature. A fluid additive L '(phosphorus content: 1.76% by mass) was obtained.
M) 前記 (2) A) で得られた添加剤 Aを 1 00 g、 前記市販ポリプテュルコ ハク酸ィミ ド系無灰分散剤 S Bを 400 g、カルシウムサリシレート系清浄剤(力 ルシゥム含有量: 6. 2質量%、 金属比: 2. 7) を 400 g、 ォクチルー 3 - (3, 5—ジー t e r t—プチルー 4ーヒ ドロキシフエニル) プロピオネートを 1 00 g加え、 80°Cで 1時間加熱攪拌し、 常温で流動性のある添加剤 M (リン 含有量: 0. 6 6質量%、 カルシウム含有量: 2. 5質量%) を得た。 M) 100 g of the additive A obtained in the above (2) A), 400 g of the commercially available polybutulco succinic acid ashless dispersant SB, a calcium salicylate detergent (potassium content: 6. 400 g of 2% by mass, metal ratio: 2.7) and 100 g of octyl-3- (3,5-ditert-butyl-4-hydroxyphenyl) propionate are added, and the mixture is heated and stirred at 80 ° C. for 1 hour, and then room temperature. As a result, a fluid additive M (phosphorus content: 0.66% by mass, calcium content: 2.5% by mass) was obtained.
(5) 脂肪族ァミン化合物、 脂肪族ァミン化合物及ぴァミン系酸化防止剤との混 合添加剤 N〜Uの調製 (実施例 14〜21) (5) Preparation of Additives N to U with Aliphatic Amine Compound, Aliphatic Amine Compound and Amine Antioxidant (Examples 14 to 21)
N) 前記 (1) a) で得られたジブチルリン酸亜鉛 50 gをへキサン 1 00 g に溶解させた後、 ォレイルァミン 50 gを加え、 40°Cで 30分攪拌混合後、 減 圧蒸留によりへキサンを留去して常温で透明液状の添加剤 N (リン含有量: 6. 6質量%) を得た。 N) After dissolving 50 g of zinc dibutyl phosphate obtained in the above (1) a) in 100 g of hexane, add 50 g of oleylamine, stir and mix at 40 ° C. for 30 minutes, and perform low pressure distillation. The xan was distilled off to obtain a transparent liquid additive N (phosphorus content: 6.6% by mass) at room temperature.
O) ォレイルァミンに代えてドデシルァミン 50 gを用いた以外は、 前記 N) と同様の操作を行い、 常温で透明液状の添加剤 O (リン含有量: 6. 6質量%) を得た。 O) The same operation as in N) was performed, except that 50 g of dodecylamine was used instead of oleylamine, to obtain a transparent liquid additive O (phosphorus content: 6.6% by mass) at room temperature.
P) ォレイルァミンに代えてドデシルジメチルァミン 50 gを用いた以外は、 前記 N) と同様の操作を行い、 常温で透明液状の添加剤 P (リン含有量: 6. 6 質量%) を得た。 P) The same operation as in the above N) was carried out except that 50 g of dodecyldimethylamine was used instead of oleylamine, to obtain an additive P (phosphorus content: 6.6% by mass) which was a transparent liquid at ordinary temperature. .
Q) ォレイルァミンに代えてォレイルァミン 1 0 gとアルキルジフエニルァミ ン (アルキル基:プチル基及ぴォクチル基) 40 gを混合して用いた以外は、 前 記 N) と同様の操作を行い、 常温で透明液状の添加剤 Q (リン含有量: 6. 6質 量%) を得た。 Q) Instead of oleylamine, 10 g of oleylamine and alkyldiphenylamine (Alkyl group: butyl group and octyl group) The same operation as in N) above was performed except that 40 g of the mixture was used, and the transparent liquid additive Q (phosphorus content: 6.6 at room temperature) was used. Mass%).
R) ォレイルアミンに代えてドデシルアミン 10 gとアルキルジフエニルアミ ン (アルキル基:プチル基及ぴォクチル基) 40 gを混合して用いた以外は、 前 記 N) と同様の操作を行い、 常温で透明液状の添加剤 R (リン含有量: 6. 6質 量%) を得た。 R) The same operation as in N) above was performed except that a mixture of 10 g of dodecylamine and 40 g of alkyldiphenylamine (alkyl group: butyl and octyl groups) was used instead of oleylamine. As a result, a transparent liquid additive R (phosphorus content: 6.6% by mass) was obtained.
S) 前記 (1) b ) で得られたモノ及びジ (1, 3—ジメチルブチル) リン酸 亜鉛 50 gを用いた以外は前記 N) と同様の操作を行い、 常温で透明液状の添加 剤 S (リン含有量: 6. 9質量%) を得た。 S) The same operation as in N) was performed except that 50 g of the mono- and di (1,3-dimethylbutyl) zinc phosphates obtained in (1) b) were used. S (phosphorus content: 6.9% by mass) was obtained.
T) 前記 (1) d) で得られたジ (2—ェチルへキシル) リン酸亜鉛 50 gと ドデシルジメチルァミン 25 gとアルキルジフエ-ルァミン (アルキル基: ブチ ル基及ぴォクチル基) 25 gを用いた以外は前記 N) と同様の操作を行い、 常温 で透明液状の添加剤 T (リン含有量: 4. 4質量%) を得た。 T) 50 g of zinc di (2-ethylhexyl) phosphate obtained in the above (1) d), 25 g of dodecyldimethylamine, and 25 g of alkyldiphenylamine (alkyl group: butyl group and octyl group) The same operation as in the above N) was performed except for using, to obtain a transparent liquid additive T (phosphorus content: 4.4% by mass) at room temperature.
U) 前記 (1) n) に示すジ (2—ェチルへキシル) リン酸マグネシウム 50 gを用いた以外は前記 N) と同様の操作を行い、 常温で透明液状の添加剤 Uを得 た。 U) The same operation as in the above N) was performed except that 50 g of di (2-ethylhexyl) magnesium phosphate shown in the above (1) n) was used to obtain a transparent liquid additive U at room temperature.
なお、 得られた本発明の潤滑油添加剤 A〜U (実施例 1〜21) の貯蔵安定性 試験を行ったが、 沈殿や曇り等の発生はなかった。 In addition, a storage stability test was performed on the obtained lubricating oil additives A to U (Examples 1 to 21) of the present invention, but no precipitation or clouding was observed.
(実施例 22〜 57、 及び比較例 1〜 12 ) (Examples 22 to 57, and Comparative Examples 1 to 12)
上記で得た本発明の潤滑油添加剤 A〜M (実施例 1〜13) を用いて、 表 1〜 3に示す組成に従い本発明の潤滑油組成物 (実施例 22〜57) を調製した。 調 製に際して、 添加剤の溶解性試験を実施した。 溶解性試験は、 添加剤を含む各成 分を常温で混合容器に採取した後、 80°Cで加熱攪拌混合し、 所定の時間ごとに 添加剤の溶解状態 (不溶分の有無) を目視により観察することで行った。 Using the lubricating oil additives A to M of the present invention obtained above (Examples 1 to 13), lubricating oil compositions of the present invention (Examples 22 to 57) were prepared according to the compositions shown in Tables 1 to 3. . At the time of preparation, solubility tests of additives were performed. In the solubility test, each component containing the additive was collected in a mixing container at room temperature, mixed with heating and stirring at 80 ° C, and the dissolution state of the additive (presence or absence of insoluble components) was checked visually at predetermined intervals. It was done by observation.
また、 比較のために、 従来の方法により、 表 4に示す組成に従い潤滑油組成物 (比較例 1〜1 2) を調製した。 そして上記と同様に溶解性試験を行い、 同様な 方法で評価した。 これらの評価結果を表 1〜 4に示す。 ω Further, for comparison, lubricating oil compositions (Comparative Examples 1 to 12) were prepared according to the compositions shown in Table 4 by a conventional method. Then, a solubility test was performed in the same manner as described above, and evaluation was performed in the same manner. Tables 1 to 4 show these evaluation results. ω
ο ο
2)全芳香族含有量 1.2質量1 ½、硫黄分 10質量 PPm、 100°C動粘度: 5.6mm2/s,粘度指数: 125 2) Total aromatic content 1.2 mass 11 , sulfur content 10 mass PP m, kinematic viscosity at 100 ° C: 5.6 mm 2 / s, viscosity index: 125
3)ネオペンチルグリコールのトリエステル 100°C動粘度: 4.3mm2/s 粘度指数: U3 3) Triester of neopentyl glycol 100 ° C kinematic viscosity: 4.3mm 2 / s Viscosity index: U3
4)製造例 A)により製造された添加剤 A (リン含有量: 6.6質量%) 4) Additive A produced according to Production Example A) (phosphorus content: 6.6% by mass)
5)製造例 B)により製造された添加剤 B (リン含有量: 6.9質量%) 5) Additive B produced according to Production Example B) (phosphorus content: 6.9% by mass)
6)製造例 C)により製造された添加剤 C (リン含有量: 4.55質量%) 6) Additive C produced according to Production Example C) (phosphorus content: 4.55% by mass)
7)製造例 D)により製造された添加剤 D (リン含有量: 4.4質量%) 7) Additive D produced according to Production Example D) (phosphorus content: 4.4% by mass)
8)ポリブテニルコハク酸イミド、ポリブテニル基の数平均分子量: 1300 窒素含有量: 1.6質量%、ホウ素含有量: 0質量% 8) Polybutenyl succinimide, number average molecular weight of polybutenyl group: 1300 Nitrogen content: 1.6% by mass, boron content: 0% by mass
9) Ca含有量: 2.3質量%,金属比: 1 9) Ca content: 2.3 mass%, metal ratio: 1
10) Ca含有量: 12質量%、金属比: 10 10) Ca content: 12% by mass, metal ratio: 10
1 D OCP 平均分子量: 15万 1D OCP average molecular weight: 150,000
12)ポリアルキレングリコール系 12) Polyalkylene glycol
表 2 Table 2
C C
1 )全芳香族含有量: 5.5質量%、硫黄分 : 1300質量 ppm 100 動粘度 : 5.45mm2 、粘度指数 : 125 1) Total aromatic content: 5.5 mass%, sulfur content: 1300 mass ppm 100 kinematic viscosity: 5.45 mm 2 , viscosity index: 125
2)全芳香族含有量: 1.2質量%、硫黄分: 10質量 PPm 100°C動粘度: 5.6mm2 、粘度指数: 125 2) Total aromatic content: 1.2 mass%, sulfur content: 10 mass PP m 100 ° C kinematic viscosity: 5.6 mm 2 , viscosity index: 125
3)ネオペンチルグリコールのトリエステル 100°C動粘度: 4.3mm2/s 粘度指数: 143 3) Triester of neopentyl glycol 100 ° C kinematic viscosity: 4.3 mm 2 / s Viscosity index: 143
4)製造例 E)により製造された添加剤 E (リン含有量: 2.64質量%) 4) Additive E produced according to Production Example E) (phosphorus content: 2.64% by mass)
5)製造例 F)により製造された添加剤 F (リン含有量: 2J6質量 <%) 5) Additive F produced according to Production Example F) (phosphorus content: 2J6 mass <%)
6)製造例 G)により製造された添加剤 G (リン含有量: 1.82質量%) 6) Additive G produced according to Production Example G) (phosphorus content: 1.82% by mass)
7)製造例 H)により製造された添加剤 H (リン含有量: 1 J6質量%) 7) Additive H produced according to Production Example H) (phosphorus content: 1 J6% by mass)
8)ポリブ亍ニルコハク酸イミド、ポリブ亍ニル基の数平均分子量: 1300 窒素含有量: 1.6質量。んホウ素含有量: 0質量% 8) Polyvinyl succinimide, number average molecular weight of polybutenyl group: 1300 Nitrogen content: 1.6 mass. Boron content: 0% by mass
9) Ga含有量: 4.15質量%、金属比: 1.8 1 0) Ga含有量: 4.8質量%、金属比:2.1 1 1 ) Ca含有量: 8.12質量%、金属比: 4.3 9) Ga content: 4.15 mass%, metal ratio: 1.8 10) Ga content: 4.8 mass%, metal ratio: 2.1 11 1) Ca content: 8.12 mass%, metal ratio: 4.3
1 2)アルキルジフ: Lニルァミン (アルキル基:ブチル基、ォクチル基) 13) OCP 平均分子量: 15万 14)ポリアルキレングリコール系 1 2) Alkyl diph: L-nilamine (alkyl group: butyl group, octyl group) 13) OCP average molecular weight: 150,000 14) polyalkylene glycol
表 3 Table 3
CO CO
t t
1 )全芳香族含有量: 5.5質量%、硫黄分: 1300質量 ppm 100°C動粘度: 5.45mm2/s、粘度指数: 125 1) Total aromatic content: 5.5 mass%, sulfur content: 1300 mass ppm 100 ° C kinematic viscosity: 5.45 mm2 / s, viscosity index: 125
2)全芳香族含有量: 1.2質量" ½、硫黄分: 10質量 ppm 100°C動粘度 5.6mm2/s、粘度指数: 125 2) Total aromatic content: 1.2 mass "½, sulfur content: 10 mass ppm, kinematic viscosity at 100 ° C 5.6 mm2 / s, viscosity index: 125
3)ネオペンチルグリコールのトリエステル 100°C動粘度: 4.3mm2/s 粘度指数: 143 3) Triester of neopentyl glycol 100 ° C kinematic viscosity: 4.3mm2 / s Viscosity index: 143
4)製造例 I )により製造された添加剤 I (リン含有量: 2.64質量%) 4) Additive I produced according to Production Example I) (phosphorus content: 2.64% by mass)
5)製造例 J )により製造された添加剤 J (リン含有量 : 2.76質量%) 5) Additive J produced according to Production Example J) (phosphorus content: 2.76% by mass)
6)製造例 K)により製造された添加剤 K (リン含有量: 1.82質量%) 6) Additive K produced according to Production Example K) (phosphorus content: 1.82% by mass)
7)製造例 L)により製造された添加剤 L (リン含有量: 1.76質量%) 7) Additive L produced according to Production Example L) (phosphorus content: 1.76% by mass)
8)製造例 Μ)により製造された添加剤 Μ (リン含有量: 0.66質量%、 Ca含有量: 2.5質量%) 8) Production example Additive produced by Μ) リ ン (phosphorus content: 0.66% by mass, Ca content: 2.5% by mass)
9)ポリブ亍ニルコハク酸イミド、ポリブ亍ニル基の数平均分子量: 1300 窒素含有量: 1.6質量%、ホウ素含有量: 0質量。 /0 9) Polyvinyl succinimide, number average molecular weight of polybutenyl group: 1300 Nitrogen content: 1.6% by mass, boron content: 0% by mass. / 0
10) Ga含有量: 6.2質量%、金属比: 2.7 1 1 )ォクチルー 3— (3, 5 ジ一 tert—ブチル一4 ヒドロキシフヱニル)プロピオネート 12) OCP 平均分子量: 15万 13)ポリアルキレングリコール系 10) Ga content: 6.2% by mass, metal ratio: 2.7 1 1) octyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate 12) OCP average molecular weight: 150,000 13) polyalkylene glycol system
表 4 Table 4
1 )全芳香族含有量: 5.5質量%、硫黄分: 1300質量 ppm 100°C動粘度: 5.45mm2/s、粘度指数: 125 1) Total aromatic content: 5.5 mass%, sulfur content: 1300 mass ppm 100 ° C kinematic viscosity: 5.45 mm2 / s, viscosity index: 125
2)全芳香族含有量: 1.2質量%、硫黄分: 10質量 Ppm 100°C動粘度: 5.6mm2/s、粘度指数: 125 2) total aromatic content: 1.2 mass%, sulfur content: 10 mass P pm 100 ° C kinematic viscosity: 5.6mm2 / s, viscosity index: 125
3)ネオペンチルグリコールのトリエステル 100°C動粘度: 4.3mm2/s 粘度指数: 143 3) Triester of neopentyl glycol 100 ° C kinematic viscosity: 4.3mm2 / s Viscosity index: 143
4)アルキル基:ブチル基、リン含有量: 13.2質量《½、亜鉛含有量: 13質量%、硫黄含有量: 0質量% 4) Alkyl group: butyl group, phosphorus content: 13.2 mass << ½, zinc content: 13 mass%, sulfur content: 0 mass%
5)アルキル基: 1 ,3ジメチルブチル基、リン含有量: 13.8質量%、亜鉛含有量: 18.7質量% 5) Alkyl group: 1,3 dimethylbutyl group, phosphorus content: 13.8 mass%, zinc content: 18.7 mass%
6)アルキル基: 2ェチルへキシル基、リン含有量: 9.1質量%、カルシウム含有量: 5.8質量% 6) Alkyl group: 2-ethylhexyl group, phosphorus content: 9.1% by mass, calcium content: 5.8% by mass
7)アルキル基: 2ェチルへキシル基、リン含有量: 8.8質量%、亜鉛含有量: 9.1質量% 7) Alkyl group: 2-ethylhexyl group, phosphorus content: 8.8% by mass, zinc content: 9.1% by mass
8)ポリブテニルコハク酸イミド、ポリブテニル基の数平均分子量: 1300 窒素含有量: 1.6質量%、ホウ素含有量: 0質量% 8) Polybutenyl succinimide, number average molecular weight of polybutenyl group: 1300 Nitrogen content: 1.6% by mass, boron content: 0% by mass
9) Ga含有量: 6.2質量%、金属比: 2.7 9) Ga content: 6.2% by mass, metal ratio: 2.7
10)アルキルジフエ二ルァミン(アルキル基:ブチル基及びォクチル基) 10) Alkyl diphenylamine (alkyl group: butyl group and octyl group)
1 D OCP 平均分子量; 1 5万 1D OCP average molecular weight; 150,000
12)ポリアルキレングリコール系 12) Polyalkylene glycol
表 1〜 3に示すとおり、 本発明の潤滑油添加剤を配合した潤滑油組成物は、 1 6時間後には不溶分が消失し完全に溶解したことがわかる。 さらに、 表 2及ぴ 3 の実施例 34〜 5 7に示すとおり、 (B) 成分として無灰分散剤を使用して得ら れた本発明の潤滑油添加剤を配合した潤滑油組成物は、 2時間後には不溶分が消 失し、 短時間で完全に溶解したことがわかる。 なお、 このようにして得られた潤 滑油組成物は、 貯蔵安定性のうえでも問題は生じていないことを確認している。 なお、 ジアルキルモノチォリン酸亜鉛 (表 4の注釈 7) についても同様の方法に より油溶化可能であり、 短時間で潤滑油組成物を製造することが可能であること を確認している。 As shown in Tables 1 to 3, it can be seen that the lubricating oil composition containing the lubricating oil additive of the present invention disappeared after 16 hours and completely dissolved. Further, as shown in Examples 34 to 57 of Tables 2 and 3, the lubricating oil composition containing the lubricating oil additive of the present invention obtained by using the ashless dispersant as the component (B) is: After 2 hours, the insoluble matter had disappeared, indicating that it was completely dissolved in a short time. It has been confirmed that the lubricating oil composition thus obtained has no problem in storage stability. It has been confirmed that zinc dialkyl monothiophosphate (Note 7 in Table 4) can be oil-solubilized by the same method, and that a lubricating oil composition can be manufactured in a short time.
更に、 前記 (3) で得られた添加剤 e SB〜(! SB及び前記 (5) で得られた添 加剤 N〜Uについて、 表 1〜4における注釈 1) 〜3) に記載の潤滑油基油に溶 解させた結果、 2時間以内に不溶分は消失し、 完全に溶解した。 Further, the additives e SB to (! SB obtained in the above (3) and the additives N to U obtained in the above (5) are used in the lubrication described in the notes 1) to 3) in Tables 1 to 4. As a result of dissolution in the oil base oil, the insoluble matter disappeared within 2 hours and completely dissolved.
一方、 表 4に示すように、 リン化合物の金属塩を潤滑油基油及びその他添加剤 と同時に加熱攪拌した場合 (比較例 1〜1 2) には、 1 6時間経過後でも不溶分 が存在し、 完全に溶解できなかった。 なお、 完全に溶解するためにはさらに長時 間かける必要がある。 On the other hand, as shown in Table 4, when the metal salt of the phosphorus compound was heated and stirred at the same time as the lubricating base oil and other additives (Comparative Examples 1 to 12), insolubles were present even after 16 hours. However, it could not be completely dissolved. It takes more time for complete dissolution.
なお、 前記実施例 5〜 1 3 (本発明の添加剤 E〜M) において、 市販ポリプテ ニルコハク酸ィミ ド系無灰分散剤 S Bの代わりにホウ酸変性をしていないポリプ テニルコハク酸ィミ ド系無灰分散剤 S A (ポリブテュル基の分子量: 1 300、 窒素含有量: 1. 6質量%、 ホウ素含有量: 0質量%、 全塩基価 (塩酸法) : 2 4mg KOH/g) を使用して得られた本発明の潤滑油添加剤を同様に配合した 潤滑油組成物においても、 同様の結果が得られた。 In Examples 5 to 13 (additives E to M of the present invention), polybutenyl succinic acid unmodified boric acid was used instead of the commercially available polyptenyl succinic acid ashless dispersant SB. Ashless dispersant SA (molecular weight of polybutenyl group: 1300, nitrogen content: 1.6% by mass, boron content: 0% by mass, total base number (hydrochloric acid method): 24 mg KOH / g) Similar results were obtained with the lubricating oil composition in which the obtained lubricating oil additive of the present invention was similarly blended.
また、 本発明の潤滑油組成物は、 ジアルキルジチォリン酸亜鉛を使用した場合 と比べ、 摩耗防止性が同等であり、 かつ酸化安定性、 塩基価維持性などのロング ドレイン性を始め、 高温清浄性、 低摩擦性、 銅腐食等を大幅に改善でき、 硫黄分 が 0. 3質量%以下、 好ましくは0. 1質量%以下、 さらに好ましくは 0. 0 1 質量%以下、特に実質的に硫黄を含有しない低硫黄潤滑油組成物が得られること、 また、 硫黄分が 1 0質量 p pm以下のガソリン、 硫黄分が 1質量 p pm以下の天 然ガスを使用した内燃機関において上述の諸性能が特に発揮されることについて も確認している。 Further, the lubricating oil composition of the present invention has the same anti-wear properties as compared with the case where zinc dialkyldithiophosphate is used, and has a long drain property such as oxidation stability and base number maintenance property, and has a high temperature. Cleanliness, low friction, copper corrosion, etc. can be significantly improved, and the sulfur content is 0.3% by mass or less, preferably 0.1% by mass or less, more preferably 0.01% by mass or less, particularly substantially A low-sulfur lubricating oil composition containing no sulfur can be obtained, and the above-described various characteristics can be obtained in an internal combustion engine using gasoline having a sulfur content of 10 mass ppm or less and natural gas having a sulfur content of 1 mass ppm or less. About performance Have also confirmed.
[産業上の利用可能性] [Industrial applicability]
本発明の潤滑油添加剤は、 潤滑油に不溶な、 あるいは溶解性の低いリン化合物 の金属塩を潤滑油に短時間で完全に溶解させることを可能とさせるものであり、 特にリン化合物の金属塩をァミン化合物として無灰分散剤あるいは脂肪族ァミン に予め溶解又は反応させてなる添加剤を用いて潤滑油組成物を調製した場合には、 通常の潤滑油組成物と同程度に短時間で製造することが可能となる。 従って、 本 発明は、 上述のような優れた性能を有する潤滑油組成物を工業的に量産する上で 極めて有用な潤滑油添加剤及びその製造方法を提供できるものである。 The lubricating oil additive of the present invention makes it possible to completely dissolve a metal salt of a phosphorus compound that is insoluble or has low solubility in a lubricating oil in a short period of time in a lubricating oil. When a lubricating oil composition is prepared using an ashless dispersant or an additive obtained by pre-dissolving or reacting with a salt of an aliphatic amine as an amine compound, the lubricating oil composition can be manufactured in a time as short as a normal lubricating oil composition. It is possible to do. Therefore, the present invention can provide a lubricating oil additive which is extremely useful for industrially mass-producing a lubricating oil composition having the above-described excellent performance, and a method for producing the same.
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN038173549A CN1671828B (en) | 2002-06-28 | 2003-06-30 | Lubricating oil additive, lubricating oil composition containing such additive, and production method of such additive and composition |
| EP03736321A EP1516911A4 (en) | 2002-06-28 | 2003-06-30 | LUBRICATING OIL ADDITIVE, LUBRICATING OIL COMPOSITION CONTAINING THE SAME, AND METHOD OF MANUFACTURING SAME |
| AU2003244023A AU2003244023A1 (en) | 2002-06-28 | 2003-06-30 | Lubricating oil additive, lubricating oil composition containing the same, and process for producing the same |
| JP2004517339A JP4532268B2 (en) | 2002-06-28 | 2003-06-30 | Lubricating oil additive, lubricating oil composition containing the same, and method for producing the same |
| US11/020,087 US7732385B2 (en) | 2002-06-28 | 2004-12-22 | Lubricating oil additives, lubricating oil compositions containing such additives and processes for producing such additives and compositions |
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|---|---|---|---|
| JP2002-191089 | 2002-06-28 | ||
| JP2002191089 | 2002-06-28 |
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| US11/020,087 Continuation US7732385B2 (en) | 2002-06-28 | 2004-12-22 | Lubricating oil additives, lubricating oil compositions containing such additives and processes for producing such additives and compositions |
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| WO2004003118A1 true WO2004003118A1 (en) | 2004-01-08 |
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|---|---|
| EP (1) | EP1516911A4 (en) |
| JP (1) | JP4532268B2 (en) |
| CN (2) | CN1671828B (en) |
| AU (1) | AU2003244023A1 (en) |
| WO (1) | WO2004003118A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP4532268B2 (en) | 2010-08-25 |
| CN102268317B (en) | 2013-09-18 |
| CN102268317A (en) | 2011-12-07 |
| AU2003244023A1 (en) | 2004-01-19 |
| EP1516911A1 (en) | 2005-03-23 |
| CN1671828A (en) | 2005-09-21 |
| CN1671828B (en) | 2012-05-30 |
| EP1516911A4 (en) | 2005-09-14 |
| JPWO2004003118A1 (en) | 2005-10-27 |
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