WO2004057181A1 - Pumpe-düse-einheit und verfahren zur einstellung des öffnungsdruckes derselben - Google Patents
Pumpe-düse-einheit und verfahren zur einstellung des öffnungsdruckes derselben Download PDFInfo
- Publication number
- WO2004057181A1 WO2004057181A1 PCT/DE2003/004094 DE0304094W WO2004057181A1 WO 2004057181 A1 WO2004057181 A1 WO 2004057181A1 DE 0304094 W DE0304094 W DE 0304094W WO 2004057181 A1 WO2004057181 A1 WO 2004057181A1
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- WIPO (PCT)
- Prior art keywords
- pump
- spring
- nozzle
- pressure
- force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/02—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship with each cyclic delivery being separated into two or more parts
- F02M45/04—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship with each cyclic delivery being separated into two or more parts with a small initial part, e.g. initial part for partial load and initial and main part for full load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M57/00—Fuel-injectors combined or associated with other devices
- F02M57/02—Injectors structurally combined with fuel-injection pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/20—Varying fuel delivery in quantity or timing
- F02M59/36—Varying fuel delivery in quantity or timing by variably-timed valves controlling fuel passages to pumping elements or overflow passages
- F02M59/366—Valves being actuated electrically
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/50—Arrangements of springs for valves used in fuel injectors or fuel injection pumps
- F02M2200/505—Adjusting spring tension by sliding spring seats
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/02—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship with each cyclic delivery being separated into two or more parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M57/00—Fuel-injectors combined or associated with other devices
- F02M57/02—Injectors structurally combined with fuel-injection pumps
- F02M57/022—Injectors structurally combined with fuel-injection pumps characterised by the pump drive
- F02M57/023—Injectors structurally combined with fuel-injection pumps characterised by the pump drive mechanical
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0026—Valves characterised by the valve actuating means electrical, e.g. using solenoid using piezoelectric or magnetostrictive actuators
Definitions
- the invention relates to a method for adjusting the nozzle opening pressure of a pump-nozzle unit for supplying fuel into a combustion chamber of an internal combustion engine, the pump-nozzle unit comprising: a fuel injection nozzle that moves back and forth between a closed position and an open position has a movable nozzle needle, a spring which exerts a closing force on the nozzle needle, the height of which depends on a prestressing force exerted on the spring, and a first pressure chamber which can be acted on by a first pressure, the opening pressure acting on the first pressure Nozzle needle is exercised. Furthermore, the invention relates to a pump-nozzle unit for supplying fuel into a combustion chamber of an internal combustion engine, in particular a pump-nozzle unit whose nozzle opening pressure is in accordance with the invention
- the method was set, with a fuel injection nozzle which has a nozzle needle which can move back and forth between a closed position and an open position, and with a spring by means of which a closing force is exerted on the nozzle needle, the height of which exerts on the spring selected preload depends.
- Pump-nozzle units of this type are used in particular in connection with pressure-controlled injection systems.
- An essential feature of a pressure-controlled injection system is that the fuel injection nozzle opens as soon as an opening force that is at least influenced by the pressures currently prevailing is exerted on the nozzle needle.
- Such pressure-controlled injection systems are used for metering the fuel, the fuel preparation, the shaping of the injection process and a sealing of the fuel supply against the combustion chamber of the internal combustion engine.
- the time course of the flow rate during the injection can be controlled in an advantageous manner. This can have a positive impact on engine performance, fuel consumption and pollutant emissions.
- the fuel pump and the fuel injection nozzle are designed as an integrated component.
- at least one pump-nozzle unit is provided, which is usually installed in the cylinder head.
- the fuel pump typically comprises a fuel pump piston that can be moved back and forth in a fuel pump cylinder and is driven by a camshaft of the internal combustion engine either directly via a tappet or indirectly via rocker arms.
- the section of the fuel pump cylinder which usually forms a second pressure chamber can be connected to a low-pressure fuel region via a control valve, fuel being drawn from the low-pressure fuel region into the second pressure chamber when the control valve is open and from the second pressure chamber into the fuel chamber when the control valve is still open. Low pressure range is pushed back.
- the second pressure chamber is connected to a first pressure chamber, a first pressure prevailing in the first pressure chamber exerting an opening force on the nozzle needle, for example on a section of the nozzle needle that has a shoulder.
- the first pressure prevailing in the first pressure chamber, at which the nozzle needle opens and an injection takes place, is referred to as the nozzle opening pressure.
- the nozzle opening pressure In order to meet the functional requirements for a pump-nozzle unit, it is necessary to set the nozzle opening pressure, the setting tolerance having to be more precise the higher the nozzle opening. pressure are. It is known to pre-assemble at least the component receiving the spring and the spring and the fuel injection nozzle on a base plate to adjust the nozzle opening pressure and then to measure the actual nozzle opening pressure on a pressure test bench.
- the required thickness of an insert disk can be calculated, which is inserted into the pump-nozzle unit to preload the spring and thus to change the nozzle opening pressure.
- the pump-nozzle unit in the prior art is at least partially disassembled and reassembled after inserting the shim. In many cases, it is then necessary to check the nozzle opening pressure changed by inserting the washer again on the pressure test bench. If the target nozzle opening pressure is not yet achieved with the inserted washer, it is necessary to dismantle the pump-nozzle unit again and insert an insert with a different thickness.
- the invention is based on the object of developing the generic methods and the generic pump-nozzle units in such a way that an exact nozzle opening pressure is ensured in a cost-effective manner.
- the method according to the invention builds on the generic state of the art in that it comprises the following simultaneously executed steps u: applying a first pressure to the first pressure chamber, and varying the preloading force exerted on the spring until a selected preloading force is reached at which the nozzle needle moves into the open or closed position at the desired level of the first pressure.
- the first pressure can also be varied if this is advantageous.
- the first pressure for setting the nozzle opening pressure is preferably not generated via the fuel pump assigned to the pump-nozzle unit, at least when it is ready for operation, but rather externally. The movement of the nozzle needle into the opening or
- the closed position can, for example, be detected directly and / or via the course of the first pressure.
- the method according to the invention makes it possible to set the nozzle opening pressure very precisely without (multiple) disassembly and assembly steps and results in a stable pump function. Furthermore, the method according to the invention can be carried out fully automatically, at least in preferred embodiments.
- an end section of the spring is locked in a selected position which the end section of the spring assumes when the selected biasing force is exerted on the spring.
- the locking of the end section of the spring is preferably also fully automatic, either while the selected biasing force is being determined or afterwards.
- a preferred development of the method according to the invention provides that the end section of the spring is locked in the selected position by a prestressing element inserted into the pump-nozzle unit, which preselects the selected position of the Forces end portion of the spring.
- the prestressing element can act on the end section of the spring either directly or indirectly, for example via a further element.
- the prestressing element is provided with suitable dimensions in order to force the selected position of the end section of the spring.
- a pump-nozzle unit, the nozzle opening pressure of which has been set in accordance with this embodiment, in the fully assembled state can possibly not be distinguished from a pump-nozzle unit whose nozzle opening pressure has been set using the known method explained at the outset.
- this embodiment of the method according to the invention can also be carried out much more easily than the known methods, since, in contrast to the prior art, the suitable dimensions of the prestressing element do not have to be calculated via the spring rate of the spring and so on, but rather, for example, via a length measurement or a hydraulic opening pressure measurement can be determined directly, so that multiple disassembly and assembly can be avoided in any case.
- the prestressing element is locked in a selected position in order to force the selected position of the end section of the spring.
- the prestressing element is locked in a selected position, which ensures the selected prestressing force, it is not necessary in this embodiment to provide prestressing elements with defined length classes.
- the prestressing element by friction and / or form is locked in its selected position.
- a frictional engagement is particularly preferred, for example a frictional engagement with a coefficient of friction of 0.1 0.2.
- the prestressing element is deformed in order to achieve the frictional and / or positive locking.
- Such reshaping can be achieved, for example, by pressing the prestressing element into a conical section of the spring chamber.
- the prestressing element can be designed in the form of a sleeve or a slotted sleeve.
- the prestressing element is designed in the form of a cup, in the bottom of which a bore is provided.
- the prestressing element is conical at least in sections.
- the prestressing element is arranged in a conical section of the pump-nozzle unit.
- the biasing force is varied by changing the position of the biasing element.
- the prestressing element can be pressed step by step or continuously into the spring chamber, for example with the aid of a pull-in punch, until the desired nozzle opening pressure is obtained.
- the force required to press in the prestressing element is preferably significantly higher than the selected one Biasing force. This can be ensured, for example, by providing a suitable coefficient of friction or a suitable coefficient of friction.
- the variation 1 of the biasing force of a dome is carried out by changing the position.
- the pull-in die provided for pressing in the prestressing element has a bore through which the mandrel extends, an end section of the mandrel being able to act directly or indirectly on the end section of the spring.
- the mandrel can act on the end section of the spring, for example, via a perforated disk.
- the prestressing element is preferably only brought into its final selected position by the retraction ram when the selected prestressing force has been determined.
- the pump-nozzle unit according to the invention builds on the generic prior art in that the level of the selected biasing force depends on a selected position of a biasing element in which the biasing element is locked in the pump-nozzle unit.
- the pump-nozzle units according to the invention differ from the known pump-nozzle units in that the height of the selected prestressing force is not via a prestressing element with defined dimensions, for example an insert disc with a defined thickness, but rather via the position of the prestressing element in the Pump-nozzle unit is set.
- Pump-nozzle units of this type can be produced more cost-effectively than the known pump-nozzle units, since the setting of the nozzle opening pressure can be carried out inexpensively via the position of the prestressing element, for example by the method according to the invention.
- the prestressing element forces a selected position of an end section of the spring.
- the prestressing element is locked in its selected position by friction and / or positive locking.
- the prestressing element is deformed in order to achieve the frictional and / or positive locking.
- the pump-nozzle unit according to the invention also includes embodiments in which it is provided that the prestressing element is designed in the form of a sleeve or a slotted sleeve.
- the biasing element is designed in the form of a cup, in the bottom of which a bore is provided.
- the prestressing element is conical, at least in sections.
- the prestressing element is arranged in a conical section of the pump-nozzle unit.
- the nozzle opening pressure can be set very precisely and inexpensively if the preload force of the spring is varied with the first pressure chamber pressurized until the desired injection behavior is achieved.
- Figure 1 is a schematic representation of an embodiment of the pump nozzle unit according to the invention.
- Figure 2 is a schematic diagram illustrating the setting of the nozzle opening pressure according to a first embodiment of the method according to the invention
- Figure 3a is a graph illustrating a possible course of the biasing force exerted on the spring as a function of time for the first embodiment of the method according to the invention
- Figure 3b is a graph illustrating a possible course for the pump pressure as a function of time for the first embodiment of the method according to the invention
- 3c shows a graph which illustrates a possible course for the first pressure and the opening and closing behavior of the nozzle needle as a function of time, for the force course shown in FIG. 3a and that shown in FIG. 3b
- Figure 3d shows the injection behavior of the pump-nozzle unit in
- Figure 4 is a schematic diagram illustrating the setting of the nozzle opening pressure according to a second embodiment of the method according to the invention.
- Figure 5a is a graph illustrating a possible course of the biasing force exerted on the spring as a function of time for the second embodiment of the method according to the invention
- Figure 5b is a graph showing a possible course for the
- 5c shows a graph which illustrates a possible course for the first pressure and the opening and closing behavior of the nozzle needle as a function of time, for the force course shown in FIG. 5a and the pressure course shown in FIG. 5b;
- Figure 5d shows the injection behavior of the pump-nozzle unit in
- Figure 6a is a graph illustrating a possible course of the biasing force exerted on the spring as a function of time for a third embodiment of the method according to the invention.
- Figure 6b is a graph illustrating a possible course for the pump pressure as a function of time for the third embodiment of the method according to the invention
- FIG. 6c shows a graph which illustrates a possible course for the first pressure and the opening and closing behavior of the nozzle needle as a function of time, for the force course shown in FIG. 6a and that shown in FIG. 6b
- Figure 6d shows the injection behavior of the pump-nozzle unit in
- Figure 7 is a schematic representation of a biasing element in the form of a sleeve or a slotted sleeve
- FIG. 8 shows a schematic illustration of a prestressing element in the form of a deep-drawn or extruded and perforated cup.
- Figure 9 is a schematic representation of a biasing element in the form of a conical plug.
- Figure 1 shows a schematically illustrated embodiment of the pump nozzle unit according to the invention. The illustrated
- Pump-nozzle unit 10 for supplying fuel 12 into a combustion chamber 14 of an internal combustion engine has a fuel pump 32-40.
- a fuel pump piston 36 can be moved back and forth in a fuel pump cylinder 34.
- the fuel pump piston 36 is driven directly or indirectly via a camshaft, not shown, of the internal combustion engine.
- the compression space of the fuel pump cylinder 34 forms a second pressure space 32.
- the second pressure space 32 is connected via a fuel line 38 to a piezoelectrically operated control valve 40 known per se.
- the control valve 40 serves to either close the fuel line 38 or to use a fuel To connect low pressure area 42 from which fuel 12 can be drawn. In its open rest position, when the fuel pump piston 36 moves upward in relation to FIG.
- the pump nozzle unit 10 shown further comprises a fuel injection nozzle, designated overall by 16, which has a nozzle needle 18 which can be moved back and forth between a closed position and an open position.
- the upper end section of the nozzle needle 18 in relation to FIG. 1 has a disk 48 and a guide pin 56 which, in the embodiment shown in FIG. 1, is guided in a spring chamber 30.
- a spring 20 is arranged in the spring chamber 30 and exerts a downward closing force on the disk 48 and the guide pin 56 and thus the nozzle needle 18.
- the upper end section 24 of the spring 20 is supported on a cup-shaped biasing element 26, which is locked in the spring chamber 30 in a selected position Y s .
- the selected position Y s of the closure element 26 relating to the upper edge of the closure element 26 in FIG. 1 forces a selected position X s of the end section 24 of the spring 20.
- the spring 20 has a selected biasing force F s which is exerted on the spring 20.
- the level of this selected prestressing force F s influences the nozzle opening printing, which is explained in more detail below.
- a first pressure chamber 22 surrounds a section of the nozzle needle 18 that has a shoulder 46.
- the first pressure chamber 22 communicates with the second pressure chamber 32 via a connecting line 44.
- Fuel in the first pressure chamber 22 which is under a first pressure p 2 thus exerts an opening force on the nozzle needle 18. This opening force counteracts the closing force exerted by the spring 20 on the disk 48 and the guide pin 56.
- the selected position Y s of the prestressing element 26 or the selected position X s of the end section 24 of the spring 20 defines the level of the first pressure p 22s required in the first pressure chamber 22, which is used to open the nozzle needle 18 and thus to leads to an injection process.
- the closure element 26 is locked in the spring chamber 30 by a frictional engagement, for example a coefficient of friction of 0.1-0.2 can be provided. Although this is not shown in FIG. 1, the closure element 26 and / or the spring chamber 30 can at least partially be conical in order to facilitate the locking of the closure element 26 in the spring chamber 30.
- the spring chamber 30 and / or another area of the pump-nozzle unit can also be pressurized in order to influence the opening behavior of the nozzle needle 18.
- a pressure prevailing in the spring chamber 30 would exert a further closing force on the disk 48 and the guide pin 56 in addition to the closing force generated by the spring 20.
- the method according to the invention can advantageously be used, as will be explained in more detail below.
- FIG. 2 shows a schematic illustration which illustrates the setting of the nozzle opening pressure according to a first embodiment of the method according to the invention.
- a spring chamber 30 shown only in sections a spring 20 is arranged, the lower end portion, not shown, exerts a closing force on a nozzle needle.
- a biasing element 26 in the form of a perforated cup forces the upper end section 24 of the spring 20 into a selected position X s and exerts a selected biasing force F s on the spring 20.
- the arrangement is chosen such that the pretensioning element 26 can be pressed into the spring chamber 30 by a pull-in ram 50, the force F E required for this being significantly higher than the selected pretensioning force F s .
- the prestressing element 26 is frictionally locked in the spring chamber 30 with respect to the selected prestressing force F s , but can be pressed further into the spring chamber 30 by a significantly higher force F E exerted via the insertion ram 50.
- the biasing element 26 is based on the
- Figure 3a shows a graph illustrating a possible course of the biasing force exerted on the spring as a function of time for the first embodiment of the method according to the invention
- FIG. 3d shows the injection behavior of the pump-nozzle unit as a function of time, for the one shown in FIG. 3a I 5 force curve and the pressure curve shown in Figure 3b.
- FIG. 3b shows that the system is subjected to a constant second pressure p 32 of 700 bar in the illustrated case during the setting process.
- the second pressure p 32 is not generated by the fuel pump 32 to 42 (see FIG. 1) for setting the nozzle opening pressure, but rather externally.
- the pretensioning force exerted on the spring 20 is gradually increased.
- the pretensioning force F is increased by gradually moving the retraction punch 50 further downward, so that the spring 20 is pretensioned step by step via the pretensioning element 26.
- Figure 3c illustrates the course of the first pressure p 22 within the first pressure chamber 22 (see Figure 1). Furthermore, Figure 3c is the opening and
- the closing behavior of the nozzle needle can be seen, the first pressure p 22 at which the nozzle needle opens in each case also increasing with an increasing pretensioning force, like the first pressure p 22 at which the nozzle needle closes again.
- the time period between each opening and closing of the nozzle needle 18 defines the duration of an injection, as can be seen in FIG. 3d.
- the biasing force F is gradually increased until the nozzle needle 20 opens at a selected first (opening) pressure p 22 s.
- the biasing force F exerted on the spring 20 at this time corresponds to the selected biasing force F s .
- the pull-in die 50 see FIG.
- FIG. 4 shows a schematic illustration which shows the setting of the nozzle opening pressure according to a second embodiment. Illustrated form of the method according to the invention.
- a spring 20 is arranged in a spring chamber 30, which is only shown in sections, the lower end section, not shown, of which exerts a closing force on a nozzle needle 18.
- a perforated disc 54 is disposed between a biasing element 26 and the upper end portion 24 of the spring 20.
- the biasing element 26 is designed in the form of a perforated cup, a mandrel 28 extending through the recess in the biasing element 26 and being able to exert a biasing force F on the perforated disc 54 and thus the spring 20.
- the mandrel 28 further extends through a bore 52 provided in a pull-in die 50 such that the mandrel 28 can be moved up and down in a direction Z independently of the pull-in die 50.
- the prestressing element 26 is already in its selected position Y s , in which the upper end section 24 of the spring 20 is forced into its selected position X s via the perforated disk 54.
- the pretensioning element 26 and the pull-in punch 50 are arranged further upward in relation to the illustration in FIG.
- the mandrel 28 and the pull-in punch 50 can then be removed, since the prestressing element 26 is locked in the spring chamber 30 in a frictionally locking manner with respect to the prestressing force F s .
- the following explanation of the determination and setting of the selected pretensioning force F s relates to an embodiment of the invention in which, according to the illustration in FIG. 4, a pretensioning element 26 is used, which is locked in the spring chamber 30 in a selected position Y s ,
- FIG. 5a shows a graph which illustrates a possible course of the pretensioning force exerted on the spring as a function of time for the second embodiment of the method according to the invention
- FIG. 5b shows a graph which shows a possible course of the pump pressure as a function of time for the
- FIG. 5c shows a graph which illustrates a possible course for the first pressure and the opening and closing behavior of the nozzle needle as a function of time, for the force curve shown in FIG. 5a and the one in FIG. 5b pressure curve shown
- Figure 5d shows the injection behavior of the pump-nozzle unit as a function of time, for the force curve shown in Figure 5a and the pressure curve shown in Figure 5b.
- the second pressure p 32 in the second pressure chamber 32 is preferably provided by an external pressure source in order to determine the selected pretensioning force F s or to set the nozzle opening pressure to p 22s .
- a setting run is first carried out, during which the nozzle needle 18 opens and closes several times (see FIG. 5c).
- a second pressure p 32 of 500 bar is applied to the system created (see Figure 5b).
- a relatively low pretensioning force of 500 N is exerted on the spring 20 according to FIG. 4 via the mandrel 28.
- both the second pressure p 32 and the pretensioning force F are increased, the mandrel 28 being moved further downward in relation to the illustration in FIG. 4 in order to increase the pretensioning force F.
- the pull-in die 50 and the pretensioning element 26 from FIG. 4 are still in a higher position than that shown, so that the spring 20 can be compressed to a greater or lesser extent by an upward and downward movement of the mandrel 28 and can thus be pretensioned.
- the prestressing force F has been increased to more than 700 N, it is gradually reduced again (see FIG. 5a) by moving the mandrel 28 from FIG. 4 upwards again.
- the retraction ram 50 and with it the pretensioning element 26, as shown in FIG. 4, are moved so far down that the pretensioning element 26 is locked in its selected position Y s , based on the selected pretensioning force F s by frictional engagement with the spring chamber 30 If the biasing element 26 has been locked in its selected position Y s in order to force the end section 24 of the spring 20 into its selected position X s , both the pull-in die 50 and the mandrel 28 are removed.
- FIG. 6a shows a graph which illustrates a possible course of the pretensioning force exerted on the spring as a function of time for a third embodiment of the method according to the invention
- FIG. 6b shows a graph which shows a possible course of the pump pressure as a function of time for the 6c shows a graph which illustrates a possible course for the first pressure as well as the opening and closing behavior of the nozzle needle as a function of time, for which in FIG. 6a force curve shown and the pressure curve shown in Figure 6b, and Figure 6d shows the injection behavior of the pump-nozzle unit as a function of time, for the force curve shown in Figure 6a and the pressure curve shown in Figure 6b.
- the pretensioning force F is continuously changed in accordance with the course of FIG. 6a, increased in the case shown.
- the pressure p 32 which is preferably generated externally is in the case shown in FIG. 6b
- the nozzle needle 18 buzzes, that is, the nozzle needle 18 opens and closes at short intervals (see FIG. 6c).
- the pretensioning force F can be increased continuously (see FIG. 6a) or in small steps, for example, until the desired opening pressure p 22 s of 700 bar in the case shown is reached for the first time (see FIG. 6c).
- This procedure can optionally be combined both with the first embodiment according to FIG. 2 and with the second embodiment according to FIG. 4.
- the force F E required for moving the biasing element 26 applies F E > 10 * F s , where F s is the selected biasing force to be set.
- FIG. 7 shows a schematic representation of a prestressing element in the form of a sleeve or a slotted sleeve
- FIG. 8 shows a schematic representation of a prestressing element in the form of a deep-drawn or extruded and perforated cup
- FIG. 9 shows a schematic representation of a prestressing element in the form of a conical stopper. While this is not always necessary, all illustrated embodiments of the biasing element 26 have an opening. Such a breakthrough may be necessary, for example, if the spring chamber 30 is also filled with fuel under pressure from above in order to exert a further closing force on the nozzle needle 18.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
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Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004561035A JP2006509959A (ja) | 2002-12-20 | 2003-12-11 | ポンプノズルユニットおよびポンプノズルユニットの開放圧力を制御する方法 |
| DE50311952T DE50311952D1 (de) | 2002-12-20 | 2003-12-11 | Pumpe-düse-einheit und verfahren zur einstellung des öffnungsdruckes derselben |
| EP03813529A EP1573197B1 (de) | 2002-12-20 | 2003-12-11 | Pumpe-düse-einheit und verfahren zur einstellung des öffnungsdruckes derselben |
| US11/156,944 US20060000924A1 (en) | 2002-12-20 | 2005-06-20 | Pump-nozzle unit and method for regulating the opening pressure of the same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10260346 | 2002-12-20 | ||
| DE10260346.4 | 2002-12-20 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/156,944 Continuation US20060000924A1 (en) | 2002-12-20 | 2005-06-20 | Pump-nozzle unit and method for regulating the opening pressure of the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004057181A1 true WO2004057181A1 (de) | 2004-07-08 |
Family
ID=32519265
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/DE2003/004094 Ceased WO2004057181A1 (de) | 2002-12-20 | 2003-12-11 | Pumpe-düse-einheit und verfahren zur einstellung des öffnungsdruckes derselben |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20060000924A1 (de) |
| EP (1) | EP1573197B1 (de) |
| JP (1) | JP2006509959A (de) |
| DE (2) | DE10310585A1 (de) |
| WO (1) | WO2004057181A1 (de) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014230110A (ja) * | 2013-05-23 | 2014-12-08 | Kddi株式会社 | 無線端末がアクセスポイントを発見するシステム、プログラム及び方法 |
| EP3116028B1 (de) * | 2013-06-24 | 2021-03-24 | Ideal Power Inc. | Systeme, schaltungen, vorrichtungen und verfahren mit bidirektionalen bipolartransistoren |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1439932A (en) * | 1972-04-10 | 1976-06-16 | Hartridge Ltd Leslie | Apparatus for testing fuel injector pumps |
| JPS59218359A (ja) * | 1983-05-25 | 1984-12-08 | Mitsubishi Heavy Ind Ltd | 燃料噴射ポンプ |
| US4848658A (en) * | 1986-06-06 | 1989-07-18 | Kubota Ltd. | Pressure accumulation type of fuel injection device for an internal combustion engine |
| DE3844373A1 (de) * | 1988-12-30 | 1990-07-05 | Mak Maschinenbau Krupp | Verfahren und vorrichtung zum einstellen eines definierten duesenoeffnungsdruckes eines einspritzventils |
| US5301874A (en) * | 1990-05-26 | 1994-04-12 | Robert Bosch Gmbh | Adjusting sleeve for an electromagnetically actuatable valve |
| WO1999032788A1 (de) * | 1997-12-18 | 1999-07-01 | L'orange Gmbh | Kraftstoffeinspritzventil für eine brennkraftmaschine |
| JP2000161186A (ja) * | 1998-11-24 | 2000-06-13 | Isuzu Motors Ltd | 燃料噴射ノズル特性の測定方法とその装置 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2855003A (en) * | 1956-01-11 | 1958-10-07 | Ellis B Thaxton | Pipe stoppers |
| US2985378A (en) * | 1960-07-19 | 1961-05-23 | Gen Motors Corp | Accumulator type injection apparatus |
| DE1157175B (de) * | 1961-10-24 | 1963-11-14 | Deutsche Erdoel Ag | Sicherheitskopfstueck zum Heben von Schwerstangen und Bohrgestaenge |
| US3525365A (en) * | 1966-10-17 | 1970-08-25 | Pneumo Dynamics Corp | Expansion plug |
| US3642032A (en) * | 1970-04-16 | 1972-02-15 | Fischer Cook Inc | Internal pipe clamp applying apparatus and method |
| US3685786A (en) * | 1970-08-31 | 1972-08-22 | Riley D Woodson | Elastic valve element having variable orifice |
| US3698431A (en) * | 1971-07-12 | 1972-10-17 | Earl Clayton Thompson | Water dispenser for animals |
| US4660770A (en) * | 1985-09-25 | 1987-04-28 | United Technologies Diesel Systems, Inc. | Electromagnetic fuel injector |
| US5676174A (en) * | 1995-06-23 | 1997-10-14 | Est Group, Inc. | Outer diameter pipe plug |
| JP3856206B2 (ja) * | 2001-11-06 | 2006-12-13 | 株式会社デンソー | 蓄圧容器およびその製造方法 |
-
2003
- 2003-03-11 DE DE10310585A patent/DE10310585A1/de not_active Withdrawn
- 2003-12-11 JP JP2004561035A patent/JP2006509959A/ja not_active Abandoned
- 2003-12-11 DE DE50311952T patent/DE50311952D1/de not_active Expired - Lifetime
- 2003-12-11 WO PCT/DE2003/004094 patent/WO2004057181A1/de not_active Ceased
- 2003-12-11 EP EP03813529A patent/EP1573197B1/de not_active Expired - Lifetime
-
2005
- 2005-06-20 US US11/156,944 patent/US20060000924A1/en not_active Abandoned
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1439932A (en) * | 1972-04-10 | 1976-06-16 | Hartridge Ltd Leslie | Apparatus for testing fuel injector pumps |
| JPS59218359A (ja) * | 1983-05-25 | 1984-12-08 | Mitsubishi Heavy Ind Ltd | 燃料噴射ポンプ |
| US4848658A (en) * | 1986-06-06 | 1989-07-18 | Kubota Ltd. | Pressure accumulation type of fuel injection device for an internal combustion engine |
| DE3844373A1 (de) * | 1988-12-30 | 1990-07-05 | Mak Maschinenbau Krupp | Verfahren und vorrichtung zum einstellen eines definierten duesenoeffnungsdruckes eines einspritzventils |
| US5301874A (en) * | 1990-05-26 | 1994-04-12 | Robert Bosch Gmbh | Adjusting sleeve for an electromagnetically actuatable valve |
| WO1999032788A1 (de) * | 1997-12-18 | 1999-07-01 | L'orange Gmbh | Kraftstoffeinspritzventil für eine brennkraftmaschine |
| JP2000161186A (ja) * | 1998-11-24 | 2000-06-13 | Isuzu Motors Ltd | 燃料噴射ノズル特性の測定方法とその装置 |
Non-Patent Citations (2)
| Title |
|---|
| PATENT ABSTRACTS OF JAPAN vol. 009, no. 092 (M - 373) 20 April 1985 (1985-04-20) * |
| PATENT ABSTRACTS OF JAPAN vol. 2000, no. 09 13 October 2000 (2000-10-13) * |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10310585A1 (de) | 2004-07-15 |
| DE50311952D1 (de) | 2009-11-05 |
| JP2006509959A (ja) | 2006-03-23 |
| EP1573197A1 (de) | 2005-09-14 |
| US20060000924A1 (en) | 2006-01-05 |
| EP1573197B1 (de) | 2009-09-23 |
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