WO2003008730A1 - Construction system with pre-fabricated panels having a metallic spatial structure - Google Patents
Construction system with pre-fabricated panels having a metallic spatial structure Download PDFInfo
- Publication number
- WO2003008730A1 WO2003008730A1 PCT/EC2002/000001 EC0200001W WO03008730A1 WO 2003008730 A1 WO2003008730 A1 WO 2003008730A1 EC 0200001 W EC0200001 W EC 0200001W WO 03008730 A1 WO03008730 A1 WO 03008730A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- panel
- panels
- rods
- concrete
- trusses
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
- E04B1/161—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, both being partially cast in situ
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/10—Load-carrying floor structures formed substantially of prefabricated units with metal beams or girders, e.g. with steel lattice girders
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/842—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf
- E04B2/845—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf the form leaf comprising a wire netting, lattice or the like
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/842—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf
- E04B2/847—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf the form leaf comprising an insulating foam panel
Definitions
- the invention relates to the design and method of using a building construction system based on the use of prefabricated panels of metal spatial structure, particularly steel, and expanded metal sheets, the method with which they are assembled together, and are coated with concrete or cement mortar at the construction site; which is provided as building material or as kits (set of pieces to assemble a house).
- Graph # 3 Detail of the rods that are used to build the panels and to turn and reinforce them as the case may be.
- Graph # 4 Detail of the different types of joints in the construction of panels or in the use as a construction system.
- Graphic # 5 Detail of the elements that make up the wall panel and different examples of them.
- Graphic # 6 Detail of the elements that make up the slab panel and different examples of them.
- Graphic # 8 Detail of the elements that make up the lintel panel and an example of a connection between wall panels, lintel panel and sill panel.
- Graphic # 9 Example of joining between wall panels forming a larger wall and covering the wall with concrete or cement mortar.
- Graph # 10 Examples of filling with acoustic and thermal material of various types of panels.
- Graphic # 11 Example of the reinforced corner joint of two wall panels including cylindrical cranial and reinforcing rod.
- Graph # 14 Examples of union between wall panels and foundation panels, concrete clad panels or cement mortar.
- Graph # 15 Example of connection between wall panel and earthenware panel using reinforcement rod, concrete clad panels or cement mortar
- Graphic # 16 Example of wall panel joint with slab panels on both sides, concrete clad panels or cement mortar.
- Graphic # 17 Example of joining wall panels (ground floor) wall panels (upper floor) with earthenware panels.
- Graph # 18 example of placement of electrical and sanitary installations in Murotec panels and start of coating with concrete or cement mortar. Description of the components of the Murotec construction system
- the trusses are the structural base of the panel is composed of metal rods preferably between 2800 and 4500kg / cm2 of creep limit, drawn and galvanized or protected against corrosion in thicknesses ranging from 4mm to 8mm.
- the lateral rods are straight and the central rod is zigzag shaped (Cl.l), ladder (C1.2), (C1.3), or combined (C1.4), welded with Mig (arc) or Spot solder (resistance) (according to welding techniques) to the lateral rods, the distance that separates the lateral rods varies from 40mm.
- the nervometal (Graphs # 2) is made of metal sheet preferably of galvanized steel 0.3 to 0.5 mm thick, punched, expanded, and folded to form rigid ribs along the material, the manufactured sheet is folded along forming a three-dimensional figure with a profile that can be variable as we see in the details (Nl.l, NI .2, NI.3) in two of its sides and rectangular in the others, the width, length and thickness of this nerometal box , will depend on the dimensions (Graphs # 5) in which it is introduced within the following limits: width of 6cm. to 40cm in each module, high of 20cm.
- the nervometal is attached to any of the panels (Graphics # 4) with staples (U5), it has a ribbed, wooden or cardboard mesh cover on the top and bottom If the concrete or cement mortar that is being applied does not penetrate inside it, it can also have glued paper (kraft) attached to the inside for the same purpose described above, it can carry inside the acoustic and thermal insulation (Al ) (Graphics # 10) described above that is clamped so that it does not leave the panel. When concrete (Hl) or cement mortar (H2) is applied, the nervometal stiffens into a single body with the trusses (Cl) and rods (VI).
- the nervometal (Graphs # 2) is manufactured with metal sheet preferably of 0.3 to 0.5 mm thick galvanized steel, punched (alternating cuts of 1 to 3 cm) along the panel, expanded (stretched to open the cuts made) , and folded to form rigid nerves along the material, the manufactured laaniin is folded along it forming a three-dimensional rhomboid figure (N2.1, N2.2), the upper side being (considering that the panel is lying down) 5cm wider than the bottom one so that when the upper concrete layer is placed, ribs are formed to support the compression loads that are generated.
- the width, length and thickness will depend on the panel (P2) in which it is inserted within the following limits width from 6 to 40 cm, length from 20 to 600 cm, thickness from 5 to 20 cm, the nervous is attached to any of the panels (P2) with staples (U4), it has a ribbed mesh, wood or cardboard cover on its front and back so that the concrete (Hl) that is being applied does not penetrate inside, it can also have glued packaging paper (kraft) attached to it with the same purpose described above, it can also have the acoustic and thermal insulation (Al) inside (Graphics # 10) indicated Previously that it is held with staples so that it does not leave the panel, when concrete (Hl) or cement mortar (H2) is applied, the nervometal is stiffened forming a single body with the trusses (Cl) and rods (NI) described previously. ( ⁇ 3) ⁇ cylindrical servo
- the cylindrical nerve ( ⁇ 3) (Graphs # 2) is made of metal sheet preferably of galvanized steel 0.3 to 0.5 mm thick, punched, expanded, and folded to form rigid ribs along the material, the manufactured sheet is cut longitudinally in sections of 15cm. to 30cm wide, these are folded forming a cylindrical figure that will have the height of the panel where it is inserted.
- the cylindrical nervometal is used to place in the joints between walls that form corners in L (Graphs # 11) or T (Graphs # 13) or in the wildcards (Graphs # 7) in order that they have a base mesh where concrete (Hl) or cement mortar (H2) is attached when applied, it can also, already placed inside the panel and at the construction site, fill concrete (Hl) and place internally steel rods, to reinforce the joint.
- the rib channel ( ⁇ 4.2) (Graphs # 2) is made of metal sheet preferably of galvanized steel 0.3 to 0.5 mm thick, punched, expanded, and folded to form rigid ribs along the material, the manufactured sheet is Cut it lengthwise into pieces 20cm thick. They are folded into a cubic shape without the top part that will have the width of the panel (Graphs # 15, # 16, # 17).
- the nervous channel is used to place in the joints between walls and slabs so that they have a mesh base where the concrete (Hl) is attached when it is poured.
- Wall panel consisting of two, three, four or five trusses (Cl) parallel and separated between 6cm and 40cm distance, joined with Mig (arc), spot, or autogenous weld to drawn steel rods (NI) from 4mm to 8mm in diameter placed transversely to both sides of the panel and separated between 10cm and 40cm apart depending on the loads and stresses to which it will be subjected, inside the panel is an expanded metal mesh ( ⁇ l) and ribbed in different ways ( ⁇ l.l, ⁇ 1.2, ⁇ 1.3) (Graph # 2), located between every two trusses, fastened to the transverse rods with staples (U5) or welded, the sides of the nerometal are bent towards the inside so that its edges do not hurt users, at the ends it has a cardboard, wood or expanded mesh cover to prevent the interior of the panel from filling the concrete (Hly H2), to its Once inside the nerve joint, acoustic material may or may not be or thermal (Al) which can be
- the rods (NI) and the trusses may or may not protrude width of the panel according to its use
- the wall panel after its placement will be covered with concrete or mortar (Hly H2) of cement with a layer of 1 to 3.5cm thick on the nerve and the structure of steel or other metals in all its sides, its application will be given manually or mechanically, the concrete cladding (Hl) will be done when the wall is structural and bearing, the mortar cladding (H2) will be done when the wall supports only light loads or is embedded between structures of concrete or iron independent of this system.
- the wall panels in its construction site to fill its interior of concrete and irons, to reinforce them.
- Panel slab consisting of two, three, four or five trusses (Cl) parallel and separated between 6cm and 40cm distance, joined with Mig, spot, arc or autogenous weld to rods (NI) of wire drawn steel 4mm to 8mm in diameter placed transversely to both sides (bottom and top) of the panel and separated between 20cm and 40cm distance depending on the loads and stresses to which it will be subjected, inside the panel is a metal-metallic mesh ( ⁇ 2.1, ⁇ 2.2) (Graphs # 2) expanded and veined in the form of a rhomboid, rectangular, or rounded three-dimensional figure, the upper surface of the three-dimensional figure is 3, 5cm shorter on the sides than they join the trusses and on the lower side it is separated lcm from the trusses.
- This figure is located between every two trusses, and attached to the transverse rods with staples (U5) placed manually or mechanically, the sides of the nervometal will be folded inwards so that their edges do not hurt the users, at the ends It has a cardboard, wood or expanded mesh lid, to prevent the interior of the panel from filling in the concrete application process, in turn inside the nervous membrane there may or may not be acoustic and / or thermal material (Al) ( Graphics # 10) which can be expanded polystyrene, fiberglass, pumice polyurethane foam, terrocement, or any material that fulfills that function.
- the application of heavy or granulated thermal acoustic materials will be carried out on site after the panel is placed in its final place, the size of the slab panel varies according to its use and the light it will cover, ranges from 6 cm in height for inaccessible slabs (inclined roofs) up to 25cm for accessible slabs (floors with live load such as people, snow etc.), their width ranges from 20cm in the slab panel made with two trusses to 120cm in the panel made with five trusses, and their length covers lights from 30cm to 600cm depending on the height of the panel and the diameter of its irons.
- the rods (NI) and / or the trusses may or may not project the width of the panel depending on its use.
- the slab panel after its placement will be covered with concrete (Hl) with a layer of 3 to 4 cm thick on the nerve in the upper part and 1 to 2.5 cm of cement mortar (H2) in the lower part, its Application will be executed manually or mechanically.
- Foundations panel consisting of two, three, four or five trusses (Cl) parallel and separated between 6cm and 40cm distance, joined with Mig, spot, arc or autogenous weld to rods (NI) of wire drawn steel 4mm to 8mm in diameter placed transversely to both sides of the panel and separated between 20cm and 40cm distance depending on the loads and efforts to which it will be subjected, the panel has a reinforcement welded (N2) that is placed between the joint Two wall panels with the in order that it transmits the efforts of dead or live loads efficiently towards the foundation panel and this in turn to the ground, depending on the loads that it has to transmit the foundation panel will have greater height and its thicker rods, this panel does not carry but it can have thermal insulation of waterproof type inside that will be placed before its final location.
- NI autogenous weld to rods
- the panel can be placed centrally in relation to the wall or moved to the side.
- the panel will have a length that goes from 30cm to 120cm in accordance with the loads to which the foundation panel is subjected, it will always be placed on the ground on a previously molten concrete layer of at least 5cm so that the iron of the part The bottom of the panel does not come into direct contact with the earth.
- the concrete (Hl) is melted leaving the reinforcing iron that is placed on its side protruding.
- the rods (VI) and / or the trusses may or may not project the width of the panel depending on its use.
- all the wall panels (Pl) can be mounted on the foundation panel (Graphics # 14) before melting the concrete floor.
- Wildcard panel (Graphs # 7) formed by two parallel trusses (Cl) whose separation is variable, which have independently welded transverse rods (NI) of drawn steel of 4mm to 8mm in diameter placed transversely to both sides of the trusses that make up the panel and separated between 20cm and 40cm distance depending on the loads and stresses to which it will be subjected, inside the panel is one or several metal meshes (nerv3) expanded and ribbed in the form of a relatively deformable cylindrical figure, and It can cover different distances in width from 5cm to 30cm.
- the panel has been designed to give the construction system the greatest flexibility and adapt to any type of architectural project. Once the required dimension is established, the joints of the transverse rods are welded.
- the rods (NI) and / or the trusses may or may not project the width of the panel depending on its use.
- the wildcard panel after its placement will be covered with concrete (Hl) or cement mortar (H2) with a 2.5cm thick layer on the nerve and the steel structure on all sides, its application will be given manually or mechanically
- Panel lintel Panel lintel (Graphics # 8) is similar in its characteristics to the wall panel (Pl), but it works supported by the sides, without lower support so it is necessary to reinforce it by placing diagonals on the front and back With the rod similar to that of the truss joint (VI) in this panel, the rods that form the sides of the trusses of 10cm to 15cm on each side stand out, so that it can be attached to the panel.
- the wall panel after its installation will be covered with concrete (Hl) or cement mortar (H2) with a 2.5cm thick layer on the nerve in all its sides, its application will be given manually or mechanically
- Truss union rod Metal rod (Graphs # 3) preferably drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm and its length is according to the width of the panel (Pl ... P4) this rod may or may not protrude from 5cm to 15cm from the sides of the panel so that when joining two panels it serves as support and alignment of the Union.
- the rod is welded to trusses with Mig, Spot, or autogenous welds. The rod is used to join panel trusses of all types.
- Rod (Graphics # 3) preformed metal preferably drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, bent in the form of double L according to its design (V2).
- the separation of the double L is always equal to the width of the truss that is being used in order to penetrate inside the rods (NI) that protrude from the sides of the panel, its purpose is to reinforce the knot of junction between the foundation panel (P3) and the wall panel (Pl) so it is always welded laterally to the foundation panel.
- (V3) Corner reinforcement rod Rod (Graphs # 3) of straight drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, and its length is according to the height of the wall panel (Pl). This rod makes it possible to form the joining corner of two panels reinforcing it, the rod joins any of the joints (U1 ... 4) to the rods (VI) that has the wall panels (Pl) the corner that forms It can have angles ranging from 30 degrees to 150 degrees.
- the separation of the double L is always equal to the width of the truss that has both the wall panels (Pl) and the slab panels (P2), in order to penetrate inside the rods (NI) that protrude through the panel sides. Its purpose is to reinforce the joint node between the wall panel (Pl) and the slab panel (P2) is always welded laterally to the slab panel to facilitate its placement.
- the separation of the double T is always equal to the width of the trusses that have both the wall panels (Pl) and the slab panels (P2), in order to penetrate through the inside of the rods (VI) that protrude through the panel sides. Its purpose is to reinforce the junction between the wall panel (Pl) and the slab panels (P2) placed on both sides.
- Rod (Graphs # 3) preformed of drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, bent in a double T shape according to its design (V6).
- the separation of the double T is always equal to the width of the trusses that have both the wall panels (Pl) and the slab panels (P2), in order to penetrate through the inside of the rods (VI) that protrude through the panel sides. Its purpose is to reinforce the junction between the slab panel (P2) and the wall panels (Pl) when the construction is several stories high.
- V7 Lintels reinforcement rod
- Rod (Graphs # 8) of drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm and its length goes according to the width of the lintel panel (P5) this rod is placed diagonally between the connecting rods of trusses The rod s ⁇ adds to the trusses with Mig, Spot, or autogenous welds. The rod is intended to reinforce the lintel panel since its location, unlike the other panels, is horizontal. (Ul) Joining panels with plates
- the thermal and acoustic insulation can be of several types, depending on the degree of insulation that you want to obtain.
- the thermal insulation is placed in the interior space of the panel, before placing it on site, with the exception of those materials that, due to their weight and characteristics, must be placed after the panel is installed and covered.
- Expanded polystyrene Very light and easy-to-work petroleum-derived material can be given the interior shape of the nerometal box, its placement is done at the factory during the assembly process of the panels. It is a material that, in case of fire is combustion but its low caloric content does not affect the structure of the panel.
- Fiberglass Material derived from glass, light and easy to work. It is placed in the factory inside the panels, the relatively flexible shape of the fiberglass can be adapted to the interior of the nervometal, it is a non-combustible material.
- Polyurethane foam Petroleum derived material. Product of the mixture of two components that are joined and applied directly on site when the panel is already located in its final place and the concrete siding has already been placed. To facilitate its application, 2cm diameter pvc pipes are left perpendicular to the front face of the panel placed in the center of the nerve and separated between 25 and 30cm across the entire surface of the panel. After filling the panel, the PVC pipes are removed and the gaps are covered by restoring the nervometal.
- the panels can be thermally and acoustically insulated using a mixture of earth (6 parts) without organic components, cement (1 part) and very little water.
- the mixture is prepared on site and placed inside the panel after it has already been covered with concrete or cement mortar for which 5cm pipe passages are placed perpendicular to the panels, after filling the panel PVC pipes are removed and the holes are covered by restoring the nervometal.
- Pumice stone Very light and porous mineral volcanic material that is mixed with cement and water, the mixture is prepared on site and placed inside the panel after it has already been coated with concrete or cement mortar, so which leave 5cm pipe passages placed perpendicular to the panels. After filling the panel, the PVC pipes are removed and the gaps are covered by restoring the nervometal.
- the mixing of the components to form the concrete can be done manually or mechanically (concrete), integrating well all the elements that compose it, the mixing of the mixture on the panels must be done in two layers of l, 2cm each verifying that the nervometal and the rods are completely covered with at least a layer of approximately 1.3 -1.9cm of concrete, in case the panel is filled internally this work must be carried out prior to that of coating, the drying time is 3 days for 50% and 7 days for 90% of the load.
- the application of the mixture on the panels can be done manually or mechanically with concrete projection equipment.
- the cement mortar is used to cover the panels (Pl, P2, P3, P4, P5) which, due to their characteristics, will withstand live and proper loads of less than 100 kg x cm2. It has the following characteristics sand: washed stone with a granulometry no larger than lmm; 5 parts cement: portland; 1 part
- Additive waterproofing, plasticizing and fast setting water 1 part
- the mixture must be done manually or in concrete integrating all the elements well, the application of the mixture on the panels should be done in two layers of l, 2cm each verifying that the nervous and the rods are completely covered with at least a layer of approximately 1.3 -1.9cm of mortar, the drying time is 3 days for 50% and 7 days for 90% of the load.
- the application of the mixture on the panels can be done manually or mechanically, with mortar projection equipment.
- the electrical and sanitary installations are placed inside any of the panels of the construction system, before making the projection of the concrete or cement mortar, to perform them, the nerve cut is cut vertically or horizontally avoiding cutting the nerves of the same, then the nervometal is pressed inwards forming a cavity in which the pipe is placed, the pipe is passed from one panel to another using the spaces that are formed inside the trusses.
- the installations are attached with wire or staples to the nerves of the nervometal, or to the steel rods of the panel.
- (DI) Foundation method of foundation panels The foundation panels are attached to the wall panels (graphics # 14) following the following method: On a properly compacted clean ground a layer of 10 to 40 cm is placed (depending on the characteristics of the soil) of stone filling material with stones and ballast not larger than 5cm, it is compacted, and on it a 5cm level concrete layer is melted, the foundation panels are then placed following the perimeter of the walls, it is verified that All rod reinforcements (V2) protrude from the level of cast iron and coincide with the places of placement of the panels, then the foundation slab that can vary according to the foundation panel from 8 to 15 cm in height is melted.
- V2 All rod reinforcements
- Wall panel placement method Wall panels (Pl) (Graphs # 9) are placed aligned between the foundation reinforcement rods (V2) and secured with the joints (Ul ... U4) placed with a gap that, according to the effort that resists that can be 5 to 10cm away.
- the panels are also fastened together with the same joints indicated above.
- the rods (VI) of the panels overlap causing one panel to penetrate into another until the trusses and the nerves of each are joined but leaving the necessary space for the rods to penetrate the rods (V2) of the foundations.
- the application of the reinforced concrete integrates the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated at each panel junction and which is firmly integrated in turn to the next column by the plate reinforced concrete formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
- Concrete (Hl) or mortar (H2) should be applied in two layers of approximately 1.0 -1.3cm each, verifying that the spaces inside the trusses are completely filled, that there are no air pockets and that they are covered all metal parts of the panels with at least 2.5cm of mixture.
- the method for placing the wall panels forming a reinforced corner in L contemplates the conformation of the corner with two wall panels whose transverse rods (VI), which protrude from the panels overlap creating a space inside the which is placed the cylindrical rib (N3) and the corner reinforcement rods (V3) that are welded at the end of the rods (VI) outside the corner that is being formed.
- the cylindrical nerve (N3) will be fastened with staples, solder or wire to the truss connecting rods (VI), the concrete (Hl) must be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all the metal parts of the panel are covered with at least 2.5cm of mixture, in case it is necessary to increase the compressive strength of The joint can be filled with concrete at the center of the cylindrical nerve.
- the wall panels (Graphics # 12) can overlap and join with any of the joints (U1 ... U4), bending the rods (VI) protruding from the corner into the panel .
- the application of the reinforced concrete is integrated into the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated in each corner of joining panels and which is firmly attached in turn to the next column or corner by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
- the method for placing the wall panels forming a reinforced T-corner contemplates the conformation of the corner with three wall panels whose
- the concrete (Hl) should be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all metal parts are covered with at least 2.5cm of mixture. If it is necessary to increase the compressive strength of the joint, the cylindrical nerve center can be filled with concrete.
- the method to place the wall panels forming a reinforced corner in X contemplates the conformation of the corner with four wall panels whose transverse rods (VI) that protrude the panels overlap creating a space inside which place the cylindrical nerve (N3), it will be attached with staples, solder or wire to the truss connecting rods (VI).
- the concrete (Hl) should be applied in two layers of approximately 1.0 -1.3cm each, verifying that there are no air pockets and that all metal parts are covered with at least 2.5cm of mixture. If it is necessary to increase the compressive strength of the joint, the cylindrical nerve center can be filled with concrete.
- reinforced concrete is integrated into the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated at each panel junction and which is firmly integrated in turn to the next column by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
- the method to place the sill panels is the same with which the wall panels (Pl) are placed, but the lower height of these panels and the fact that they do not reach the ceiling, creates greater lateral efforts on the panel, so, when placed between walls, its alignment must be taken care of and that the side trusses of the panels are joined by overlapping their transverse rods (VI), fastening the upper edge with an L-rod reinforcement as the joint tends to be Asura between panels if that precaution is not taken because the efforts are concentrated in the corners.
- the concrete (Hl) should be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all the metal parts are covered with at least 2.5cm of mixture.
- the lintel panels (P5) (Graphs # 8) are the same wall panels (Pl), but of smaller height, they have truss welded rods (VI) diagonally welded because they have no lower support and must transmit the efforts of the loads that laterally supports the wall panels against which it is supported.
- the rods (VI) that protrude from both the wall panels and the sill panels must be overlapped and firmly secured by bending the tips of the rods towards the inside of the panel, because the efforts are concentrated on the corners where windows, doors, or udder spaces are placed.
- the concrete (Hl) should be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all metal parts are covered with at least 2.5cm of mixture.
- the application of concrete reinforces and integrates into the structure, creating at the junction point between the lintel panel and the wall panel a column in which the nervometal serves as a mold, a column that is repeated in each panel junction and is located firmly integrated in turn to the next column by the reinforced concrete plate formed by the nerve, the rods (VI) and the concrete that structures the center of each panel.
- the slab panels are assembled to the wall panels (Graphics # 15) at the construction site, overlapping and supporting the slab panel on the wall panel and reinforcing the joint with the reinforcing rods (V4, N5) as the case may be, the u ⁇ ón of the panels is done with the joints (Ul, U2, U3, U4), placed between 5 and 10 cm apart from each other and both sides of the trusses and rods (NI) of both panels to which is holding.
- the nervous channel is then placed in the spaces that remain between the trusses, the concrete lining (Hl) must be applied after having placed it first on the walls, verifying that all the rod and nerve sections of the wall panels have been covered and have 50% resistance or three days of setting.
- the Concrete (Hl) should be placed in two layers of 2cm thickness each, also filling the nerve gutter with concrete in such a way that it conforms a beam along the entire joint.
- the final finish should be smoothed and unveiled, in the lower part of the panel cement mortar (H2) will be projected in two layers (approximately 1.0 -1.3cm) thick each.
- the application of concrete reinforces and integrates into the structure of the slab creating a beam between the slab panel joint, beam that is repeated in each joint and which is firmly integrated in turn to the next beam by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
- the slab panels are assembled to the wall panels (Graphics # 16) at the construction site, overlapping and supporting the slab panel on the wall panel and reinforcing the joint with the reinforcing rods (V6 or V7) as the case may be, panel junction it is done with the joints (Ul, U2, U3, U4), placed between 5 and 10 cm apart from each other and both sides of the trusses and rods (VI) of both panels to which it is being attached, placed then the nerve channel in the spaces between the trusses, the concrete lining (Hl) must be applied after having placed it first on the walls, verifying that all the rod and rib sections of the wall panels have been covered and have 50% resistance or three days of setting, on the slab panel the Concrete (Hl) must be placed in two layers of 2cm thick each, also filling the nerve gutter with concrete such that it conforms a beam along of the entire joint, with the reinforcing rods protruding (V6 or V7).
- the wall panels (Pl) are placed aligned between the reinforcing rods of and are secured with the joints (Ul ... U4) placed with a separation that, according to the effort that resists, can be 5 to 10 cm apart.
- the panels are also fastened together with the same joints indicated above.
- the rods (VI) of the panels overlap causing one panel to penetrate into another until the trusses and the nerves of each are joined but leaving the necessary space for the rods to penetrate the rods (V2) of the foundations.
- the final finish should be smoothed and leveled, at the bottom of the panel cement mortar (H2) will be projected on two layers approximately 1.0-1.3cm thick each.
- the application of concrete reinforces and integrates the structure of the slab by creating a beam between the slab panels, beam that is repeated in each and that is firmly integrated in turn to the next beam by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
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Abstract
Description
SISTEMA DE CONSTRUCCIÓN CON PANELES PREFABRICADOS DE ESTRUCTURA ESPACIAL METÁLICA. Campo de la invenciónCONSTRUCTION SYSTEM WITH PREFABRICATED PANELS OF METAL SPACE STRUCTURE. Field of the Invention
La invención se relaciona con el diseño y método de utilización de un sistema de construcción de edificaciones basado en el uso de paneles prefabricados de estructura espacial de metal, particularmente acero, y láminas de metal expandido, el método con el que se ensamblan entre sí, y se revisten de hormigón o mortero de cemento en el lugar de la construcción; que se provee como material de construcción o como Kits (conjunto de piezas para armar una vivienda).The invention relates to the design and method of using a building construction system based on the use of prefabricated panels of metal spatial structure, particularly steel, and expanded metal sheets, the method with which they are assembled together, and are coated with concrete or cement mortar at the construction site; which is provided as building material or as kits (set of pieces to assemble a house).
Antecedentes y estado de la técnicaBackground and prior art
En el estado de la técnica se conoce la existencia de distintos sistemas de construcción que incluyen paredes prefabricadas portátiles que pretenden alcanzar resistencia a sismos y terremotos. US 5,970,672, de Amisk Technologies Inc., JP58123975 de Taisei Corporation, GB 1002957 de Spiti A V E E, GB 2.286.209 de Christopher Thomas Robinson, JP 2000336813 de Kajima Corporation. Estos sistemas constructivos mantienen subsistente el problema técnico que surge al tratar de ensamblar las diferentes partes del sistema en razón de su gran peso y volumen. El sistema constructivo cuya protección se soücita combina la durabilidad, flexibilidad y resistencia con una gran facilidad y rapidez de ensamblaje, sin que se requiera de herramientas sofisticadas, ni pesadas. Es un sistema que se caracteriza por su eficiencia y simplicidad, dónde además, existe la posibilidad de darle usos diferentes a paneles similares, proveer acabados excelentes y disminuir los costos de su instalación. Existen desarrollados en el mundo múltiples sistemas de construcción de edificaciones que van desde los métodos tradicionales basados en el uso de diferentes materiales que brevemente a continuación se detalla:In the state of the art it is known the existence of different construction systems that include prefabricated portable walls that aim to reach resistance to earthquakes and earthquakes. US 5,970,672, of Amisk Technologies Inc., JP58123975 of Taisei Corporation, GB 1002957 of Spiti A V E E, GB 2,286,209 of Christopher Thomas Robinson, JP 2000336813 of Kajima Corporation. These construction systems keep the technical problem that arises when trying to assemble the different parts of the system because of their great weight and volume. The construction system whose protection is combined combines durability, flexibility and strength with great ease and speed of assembly, without requiring sophisticated or heavy tools. It is a system that is characterized by its efficiency and simplicity, where in addition, there is the possibility of giving different uses to similar panels, providing excellent finishes and reducing installation costs. There are developed in the world multiple building construction systems that range from traditional methods based on the use of different materials that are briefly detailed below:
Construcción con estructura de hormigón y ladrillo:Construction with concrete and brick structure:
Este es el sistema de construcción mas difundido, que se basa en llevar los materiales de construcción al lugar de la obra y realizar todo el proceso de construcción en sitio, el resultado generalmente es el de una construcción sólida, segura, durable y resistente a sismos huracanes y fuego variando mucho su calidad, es un sistema demoroso complejo, costoso y requiere mano de obra especializada. Construcciones de maderaThis is the most widespread construction system, which is based on bringing construction materials to the construction site and carrying out the entire construction process on site, the result is generally that of a solid, safe, durable and earthquake resistant construction Hurricanes and fire, varying its quality a lot, is a complex, expensive and time-consuming system that requires specialized labor. Wood constructions
Es un sistema de construcción basado en el uso de maderas tratadas y prefabricadas que se ensamblan en obra, el resultado es una construcción rápida bien presentada y de costo razonable, es resistente a sismos pero no a huracanes, tornados ni fuego su duración es limitada.It is a construction system based on the use of treated and prefabricated woods that are assembled on site, the result is a fast construction well presented and of reasonable cost, it is resistant to earthquakes but not to hurricanes, tornadoes or fire its duration is limited.
Construcciones prefabricadas de hormigónPrefabricated concrete constructions
Es un sistema de construcción que se basa en la prefabricación de elementos de hormigón en fabricas especializadas luego transportado a obra y ensamblado con maquinaria pesada, es rápido, seguro, de alta calidad pero costoso y muy limitado por el transporte y por su alta tecnología, razón por la cual no se utiliza masivamente en los países con poco desarrollo. Construcciones con prefabricación de paneles o elementos estructurales livianos Es un sistema de construcción en el que los elementos o paneles se ensamblan en obra y luego se rellenan o revisten de morteros u hormigones, este tipo de construcción resume las fortalezas de los sistemas antes señalados, tiene alta resistencia a los sismos, huracanes tornados y fuego, se construye rápidamente con precios razonables, es fácil de transportar y se utiliza mano de obra poco especializada. A este segmento de sistemas de construcción pertenece el presente invento.It is a construction system that is based on the prefabrication of concrete elements in specialized factories then transported to work and assembled with heavy machinery, it is fast, safe, high quality but expensive and very limited by transport and its high technology, This is why it is not used massively in countries with little development. Constructions with prefabrication of panels or light structural elements It is a construction system in which the elements or panels are assembled on site and then filled or coated with mortars or concrete, this type of construction summarizes the strengths of the systems mentioned above, has High resistance to earthquakes, tornado hurricanes and fire, it is quickly built with reasonable prices, it is easy to transport and little skilled labor is used. The present invention belongs to this segment of construction systems.
Breve descripción de los GráficosBrief description of the Graphics
Gráfico #1: Detalle de los diferentes tipos de cerchas.Graph # 1: Detail of the different types of trusses.
Gráfico #2: lámina de nervometal y las formas que adquiere para los diferentes tipos de paneles.Graphic # 2: Nervous sheet and the forms it acquires for the different types of panels.
Gráfico #3: Detalle de las varillas que se utilizan para construir los paneles y para virarlos y reforzarlos según sea el caso.Graph # 3: Detail of the rods that are used to build the panels and to turn and reinforce them as the case may be.
Gráfico #4: Detalle de los diferentes tipos de uniones en la construcción de paneles o en la utilización como sistema de construcción.Graph # 4: Detail of the different types of joints in the construction of panels or in the use as a construction system.
Gráfico #5: Detalle de los elementos que componen el panel pared y diferentes ejemplos de los mismos. Gráfico #6: Detalle de los elementos que componen el panel losa y diferentes ejemplos de los mismos.Graphic # 5: Detail of the elements that make up the wall panel and different examples of them. Graphic # 6: Detail of the elements that make up the slab panel and different examples of them.
Gráfico #7: Detalle de los elementos que componen el panel comodín y diferentes ejemplos de los mismos.Graphic # 7: Detail of the elements that make up the wildcard panel and different examples of them.
Gráfico #8: Detalle de los elementos que componen el panel dintel y ejemplo de unión entre paneles pared, panel dintel y panel antepecho.Graphic # 8: Detail of the elements that make up the lintel panel and an example of a connection between wall panels, lintel panel and sill panel.
Gráfico #9: Ejemplo de unión entre paneles pared formando una pared de mayor dimensión y revestimiento de la pared con hormigón o mortero de cemento.Graphic # 9: Example of joining between wall panels forming a larger wall and covering the wall with concrete or cement mortar.
Gráfico # 10: Ejemplos de relleno con material acústico y térmico de varios tipos de paneles. Gráfico #11: Ejemplo de la unión reforzada en esquina de dos paneles pared incluyendo nervometal cilindrico y varilla de refuerzo.Graph # 10: Examples of filling with acoustic and thermal material of various types of panels. Graphic # 11: Example of the reinforced corner joint of two wall panels including cylindrical cranial and reinforcing rod.
Gráfico #12: Ejemplo de unión simple en esquina de dos paneles pared.Graphic # 12: Example of simple corner joint of two wall panels.
Gráfico #13: Ejemplos de unión de tres o cuatro paneles pared en Te o Cruz.Graphic # 13: Examples of joining three or four wall panels in Te or Cruz.
Gráfico #14: Ejemplos de unión entre paneles pared y paneles cimiento, paneles revestidos de hormigón u mortero de cemento.Graph # 14: Examples of union between wall panels and foundation panels, concrete clad panels or cement mortar.
Gráfico #15: Ejemplo de unión entre panel pared y panel loza utilizando la varilla de refuerzo, paneles revestidos de hormigón u mortero de cementoGraph # 15: Example of connection between wall panel and earthenware panel using reinforcement rod, concrete clad panels or cement mortar
Gráfico #16: Ejemplo de unión de panel pared con paneles losa de ambos lados, paneles revestidos de hormigón u mortero de cemento. Gráfico #17: Ejemplo de unión de paneles pared (planta baja) paneles pared (planta alta) con paneles loza.Graphic # 16: Example of wall panel joint with slab panels on both sides, concrete clad panels or cement mortar. Graphic # 17: Example of joining wall panels (ground floor) wall panels (upper floor) with earthenware panels.
Gráfico #18: ejemplo de colocación de instalaciones eléctricas y sanitarias en los paneles Murotec e inicio de revestimiento con hormigón o mortero de cemento. Descripción de los componentes del sistema de construcción MurotecGraph # 18: example of placement of electrical and sanitary installations in Murotec panels and start of coating with concrete or cement mortar. Description of the components of the Murotec construction system
(Cl) Cercha(Cl) Truss
Las cerchas (Gráficos # 1) son la base estructural del panel está compuesta de varillas de metal preferiblemente acero de entre 2800 y 4500kg / cm2 de limite de fluencia, trefiladas y galvanizadas o protegidas contra la corrosión en espesores que van desde 4mm hasta 8mm. Las varillas laterales son rectas y la varilla central va en forma de zigzag (Cl.l), escalera (C1.2), (C1.3), o combinadas (C1.4), soldadas con suelda Mig (arco) o Spot (resistencia) (de acuerdo con las técnicas de soldadura) a las varillas laterales, la distancia que separa las varillas laterales varia desde 40mm. hasta 150mm. dependiendo del uso y tamaño de la pared, en los extremos de la cercha se suelda una varilla perpendicular para reforzarla, el largo de las cerchas varias de acuerdo al tamaño del panel pudiendo ser de hasta 12 mts de largo. (NI) Nervometal encajonado de paredesThe trusses (Graphs # 1) are the structural base of the panel is composed of metal rods preferably between 2800 and 4500kg / cm2 of creep limit, drawn and galvanized or protected against corrosion in thicknesses ranging from 4mm to 8mm. The lateral rods are straight and the central rod is zigzag shaped (Cl.l), ladder (C1.2), (C1.3), or combined (C1.4), welded with Mig (arc) or Spot solder (resistance) (according to welding techniques) to the lateral rods, the distance that separates the lateral rods varies from 40mm. up to 150mm Depending on the use and size of the wall, at the ends of the truss a perpendicular rod is welded to reinforce it, the length of the various trusses according to the size of the panel can be up to 12 meters long. (NI) Boxed wall nervometal
El nervometal (Gráficos #2) está fabricado con lámina metálica preferiblemente de acero galvanizado de 0.3 a 0.5 mm de espesor, troquelado, expandido, y plegado para formar nervios rígidos a lo largo del material, la lámina fabricada se la dobla a lo largo formando una figura tridimensional con un perfil que puede ser variable como vemos en los detalles (Nl.l, NI .2, NI.3) en dos de sus costados y rectangular en los otros, el ancho, largo y espesor de este encajonado de nervometal, dependerá de las dimensiones (Gráficos #5) en el que va introducido dentro de los siguientes limites: ancho de 6cm. a 40cm en cada modulo, alto de 20cm. a 600cm, espesor de 5cm a 20 cm, el nervometal se lo sujeta a cualquiera de los paneles (Gráficos #4) con grapas (U5), lleva en su parte superior e inferior una tapa de malla nervada, madera o cartón con el objeto de que no penetre en su interior el hormigón o mortero de cemento que sé este aplicando, también puede llevar pegado a su interior papel de empaque (kraft) con el mismo propósito anteriormente descrito, puede llevar en su interior el aislamiento acústico y térmico (Al) (Gráficos #10) descrito anteriormente que se lo sujeta con grapas para que no se salga del panel. Cuando se aplica el hormigón (Hl) o mortero de cemento (H2) el nervometal se rigidiza formando un solo cuerpo con las cerchas (Cl) y varillas (VI).The nervometal (Graphs # 2) is made of metal sheet preferably of galvanized steel 0.3 to 0.5 mm thick, punched, expanded, and folded to form rigid ribs along the material, the manufactured sheet is folded along forming a three-dimensional figure with a profile that can be variable as we see in the details (Nl.l, NI .2, NI.3) in two of its sides and rectangular in the others, the width, length and thickness of this nerometal box , will depend on the dimensions (Graphs # 5) in which it is introduced within the following limits: width of 6cm. to 40cm in each module, high of 20cm. at 600cm, thickness from 5cm to 20cm, the nervometal is attached to any of the panels (Graphics # 4) with staples (U5), it has a ribbed, wooden or cardboard mesh cover on the top and bottom If the concrete or cement mortar that is being applied does not penetrate inside it, it can also have glued paper (kraft) attached to the inside for the same purpose described above, it can carry inside the acoustic and thermal insulation (Al ) (Graphics # 10) described above that is clamped so that it does not leave the panel. When concrete (Hl) or cement mortar (H2) is applied, the nervometal stiffens into a single body with the trusses (Cl) and rods (VI).
(N2) Nervometal encajonado de losas(N2) Nervometal boxed slabs
El nervometal (Gráficos #2) esta fabricado con lámina metálica preferiblemente de acero galvanizado de 0.3 a 0.5 mm de espesor, troquelado (cortes alternados de 1 a 3 cm) a lo largo de el panel, expandido (estirado para abrir los cortes realizados), y doblado para formar nervios rígidos a lo largo del material, la lániina fabricada se la dobla a lo largo formando una figura tridimensional romboidal (N2.1, N2.2), siendo el costado superior (considerando que el panel va acostado) 5cm más ancho que el inferior con el objeto de que al colocar la capa de hormigón superior se formen nervios para soportar las cargas de compresión que se generan. El ancho, largo y espesor dependerá del panel (P2) en el que va introducido dentro de los siguientes limites ancho de 6 a 40 cm, largo de 20 a 600 cm, espesor de 5 a 20 cm, el nervometal se lo sujeta a cualquiera de los paneles (P2) con grapas (U4), lleva en su parte frontal y posterior una tapa de malla nervada, madera o cartón con el objeto de que no penetre en su interior el hormigón (Hl) que se este aplicando, también puede llevar pegado a su interior papel de empaque (kraft) con el mismo propósito anteriormente descrito, además puede llevar en su interior el aislamiento acústico y térmico (Al) (Gráficos #10) indicado anteriormente que se lo sujeta con grapas para que no se salga del panel, cuando se aplica el hormigón (Hl) o mortero de cemento (H2) el nervometal se rigidiza formando un solo cuerpo con las cerchas (Cl) y varillas (NI) descrito anteriormente. (Ν3) Νervometal cilindricoThe nervometal (Graphs # 2) is manufactured with metal sheet preferably of 0.3 to 0.5 mm thick galvanized steel, punched (alternating cuts of 1 to 3 cm) along the panel, expanded (stretched to open the cuts made) , and folded to form rigid nerves along the material, the manufactured laaniin is folded along it forming a three-dimensional rhomboid figure (N2.1, N2.2), the upper side being (considering that the panel is lying down) 5cm wider than the bottom one so that when the upper concrete layer is placed, ribs are formed to support the compression loads that are generated. The width, length and thickness will depend on the panel (P2) in which it is inserted within the following limits width from 6 to 40 cm, length from 20 to 600 cm, thickness from 5 to 20 cm, the nervous is attached to any of the panels (P2) with staples (U4), it has a ribbed mesh, wood or cardboard cover on its front and back so that the concrete (Hl) that is being applied does not penetrate inside, it can also have glued packaging paper (kraft) attached to it with the same purpose described above, it can also have the acoustic and thermal insulation (Al) inside (Graphics # 10) indicated Previously that it is held with staples so that it does not leave the panel, when concrete (Hl) or cement mortar (H2) is applied, the nervometal is stiffened forming a single body with the trusses (Cl) and rods (NI) described previously. (Ν3) Ν cylindrical servo
El nervometal cilindrico (Ν3) (Gráficos #2) está fabricado con lámina metáüca preferiblemente de acero galvanizado de 0.3 a 0.5 mm de espesor, troquelado, expandido, y doblado para formar nervios rígidos a lo largo del material, la lámina fabricada se la corta longitudinalmente en tramos de 15cm. a 30cm. de ancho, estos se doblan formando una figura cilindrica que tendrá el alto del panel en donde va introducido. El nervometal cilindrico se lo utiliza para colocar en las uniones entre paredes que formen esquinas en L (Gráficos #11) o T (Gráficos #13) o en los paneles comodín (Gráficos #7) con el objeto de que las mismas tengan una base de malla donde se sujete el hormigón (Hl) o el mortero de cemento (H2) cuando se lo aplique, también se puede, ya colocado en el interior del panel y en el lugar de la construcción, rellenar de hormigón (Hl) y colocar internamente varillas de acero, para reforzar la unión.The cylindrical nerve (Ν3) (Graphs # 2) is made of metal sheet preferably of galvanized steel 0.3 to 0.5 mm thick, punched, expanded, and folded to form rigid ribs along the material, the manufactured sheet is cut longitudinally in sections of 15cm. to 30cm wide, these are folded forming a cylindrical figure that will have the height of the panel where it is inserted. The cylindrical nervometal is used to place in the joints between walls that form corners in L (Graphs # 11) or T (Graphs # 13) or in the wildcards (Graphs # 7) in order that they have a base mesh where concrete (Hl) or cement mortar (H2) is attached when applied, it can also, already placed inside the panel and at the construction site, fill concrete (Hl) and place internally steel rods, to reinforce the joint.
(Ν4) Νervometal canaleta(Ν4) Νervometal gutter
El nervometal canaleta (Ν4.2) (Gráficos #2) está fabricado con lámina metálica preferiblemente de acero galvanizado de 0.3 a 0.5 mm de espesor, troquelado, expandido, y doblado para formar nervios rígidos a lo largo del material, la lámina fabricada se la corta longitudinalmente en pedazos de 20cm de espesor estos se doblan formando una figura cubica sin la parte superior que tendrá el ancho del panel (Gráficos #15, #16, #17). El nervometal canaleta se lo utiliza para colocar en las uniones entre paredes y losas con el objeto de que las mismas tengan una base de malla donde se sujete el hormigón (Hl) cuando se lo vierta.The rib channel (Ν4.2) (Graphs # 2) is made of metal sheet preferably of galvanized steel 0.3 to 0.5 mm thick, punched, expanded, and folded to form rigid ribs along the material, the manufactured sheet is Cut it lengthwise into pieces 20cm thick. They are folded into a cubic shape without the top part that will have the width of the panel (Graphs # 15, # 16, # 17). The nervous channel is used to place in the joints between walls and slabs so that they have a mesh base where the concrete (Hl) is attached when it is poured.
(Pl) Panel Pared:(Pl) Wall Panel:
Panel pared (Gráficos #5) conformado por dos, tres, cuatro o cinco cerchas (Cl) paralelas y separadas entre 6cm y 40cm de distancia, unidas con suelda Mig (arco), spot, o autógena a varillas (NI) de acero trefilado de 4mm a 8mm de diámetro colocadas transversalmente a ambos costados del panel y separadas entre lOcm y 40cm de distancia según sea las cargas y esfuerzos a los que va a ser sometido, en el interior del panel va una malla metálica nervometal (Νl) expandida y nervada de diferentes formas (Νl.l, Ν1.2, Ν1.3) (Gráfico #2), ubicada entre cada dos cerchas, sujetada a las varillas transversales con grapas (U5) o suelda, los costados del nervometal van doblados hacia el interior con el objeto de que sus filos no lastimen a los usuarios, en los extremos lleva una tapa de cartón, madera o malla expandida para evitar que en el proceso de aplicación del hormigón (Hly H2) se llene el interior de panel, a su vez en el interior del nervometal puede ir o no material acústico y o térmico (Al) que puede ser poliestireno expandido, fibra de vidrio, espuma de poliuretano piedra pómez, terrocemento, o cualquier material que cumpla la condición de ser acústico o térmico. La aplicación de los materiales acústicos térmicos pesados o granulados se la realizará en obra luego de ubicado el panel en su lugar final, el tamaño del panel varia de acuerdo con su uso y va desde 30cm. de altura (como antepechos, ver Gráficos #8) hasta 600cm. hasta paredes que cubran dos pisos, y su ancho va desde 20 cm en el panel pared fabricado con dos cerchas hasta 120cm en el panel fabricado con cinco cerchas (Gráficos #5), las varillas (NI) y o las cerchas pueden o no sobresalir el ancho del panel según sea su uso, El panel pared luego de su colocación irá revestido de hormigón o mortero (Hly H2) de cemento con una capa de 1 a 3.5cm de espesor sobre el nervometal y la estructura de acero u otros metales en todos sus costados, Su aplicación será dada manual o mecánicamente, el revestimiento de hormigón (Hl) se lo efectuará cuando la pared es portante y estructural, el revestimiento de mortero (H2) se lo realizara cuando la pared soporta solo cargas ligeras o va empotrada entre estructuras de hormigón o hierro independientes de este sistema. En circunstancias especiales también se puede, colocado él o los paneles pared en su sitio de construcción, rellenar su interior de hormigón y hierros, para reforzarlos.Wall panel (Graphics # 5) consisting of two, three, four or five trusses (Cl) parallel and separated between 6cm and 40cm distance, joined with Mig (arc), spot, or autogenous weld to drawn steel rods (NI) from 4mm to 8mm in diameter placed transversely to both sides of the panel and separated between 10cm and 40cm apart depending on the loads and stresses to which it will be subjected, inside the panel is an expanded metal mesh (Νl) and ribbed in different ways (Νl.l, Ν1.2, Ν1.3) (Graph # 2), located between every two trusses, fastened to the transverse rods with staples (U5) or welded, the sides of the nerometal are bent towards the inside so that its edges do not hurt users, at the ends it has a cardboard, wood or expanded mesh cover to prevent the interior of the panel from filling the concrete (Hly H2), to its Once inside the nerve joint, acoustic material may or may not be or thermal (Al) which can be expanded polystyrene, fiberglass, pumice polyurethane foam, terrocement, or any material that meets the condition of being acoustic or thermal. The application of heavy or granulated thermal acoustic materials will be carried out on site after the panel is placed in its final place, the size of the panel varies according to its use and ranges from 30cm. height (as sills, see Graphics # 8) up to 600cm. to walls that cover two floors, and its width ranges from 20 cm in the wall panel made with two trusses to 120cm in the panel made with five trusses (Graphs # 5), the rods (NI) and the trusses may or may not protrude width of the panel according to its use, The wall panel after its placement will be covered with concrete or mortar (Hly H2) of cement with a layer of 1 to 3.5cm thick on the nerve and the structure of steel or other metals in all its sides, its application will be given manually or mechanically, the concrete cladding (Hl) will be done when the wall is structural and bearing, the mortar cladding (H2) will be done when the wall supports only light loads or is embedded between structures of concrete or iron independent of this system. In special circumstances it is also possible, placed he or the wall panels in its construction site, to fill its interior of concrete and irons, to reinforce them.
(P2) Panel losa:(P2) Slab panel:
Panel losa (Gráficos #6) conformado por dos, tres, cuatro o cinco cerchas (Cl) paralelas y separadas entre 6cm y 40cm de distancia, unidas con suelda Mig, spot, de arco o autógena a varillas (NI) de acero trefilado de 4mm a 8mm de diámetro colocadas transversalmente a ambos costados (inferior y superior) del panel y separadas entre 20cm y 40cm de distancia según sea las cargas y esfuerzos a los que va a ser sometido, en el interior del panel va una malla metálica nervometal (Ν2.1, Ν2.2) (Gráficos #2) expandida y nervada en forma de una figura tridimensional romboidal, rectangular, o de costados redondeados, la superficie superior de la figura tridimensional es de 3, a 5cm mas corta en los costados que se unen a las cerchas y en el costado inferior va separada lcm de las cerchas. Esta figura va ubicada entre cada dos cerchas, y sujetada a las varillas transversales con grapas (U5) colocadas manual o mecánicamente, los costados del nervometal serán doblados hacia el interior con el objeto de que sus filos no lastimen a los usuarios, en los extremos lleva una tapa de cartón, madera o malla expandida, para evitar que en el proceso de aplicación del hormigón se llene el interior de panel, a su vez en el interior del nervometal puede ir o no material acústico y/o térmico (Al) (Gráficos #10) que puede ser poliestireno expandido, fibra de vidrio, espuma de poliuretano piedra pómez, terrocemento, o cualquier material que cumpla esa función. La aplicación de los materiales acústicos térmicos pesados o granulados se la realizara en obra luego de ubicado el panel en su lugar final, el tamaño del panel losa varia de acuerdo con su uso y la luz que va a cubrir, va desde 6 cm de altura para losas inaccesibles (cubiertas inclinadas) hasta 25cm para losas accesibles (pisos con carga viva como personas, nieve etc.) su ancho va desde 20cm en el panel losa fabricado con dos cerchas hasta 120cm en el panel fabricado con cinco cerchas, y su largo cubre luces desde 30cm hasta 600cm dependiendo de la altura del panel y el diámetro de sus hierros. Las varillas (NI) y/o las cerchas pueden o no sobresalir el ancho del panel según sea su uso. El panel losa luego de su colocación irá revestido de hormigón (Hl) con una capa de 3 a 4 cm de espesor sobre el nervometal en la parte superior y de 1 a 2.5 cm de mortero de cemento (H2) en la parte inferior, su aplicación será ejecutada manual o mecánicamente.Panel slab (Graphs # 6) consisting of two, three, four or five trusses (Cl) parallel and separated between 6cm and 40cm distance, joined with Mig, spot, arc or autogenous weld to rods (NI) of wire drawn steel 4mm to 8mm in diameter placed transversely to both sides (bottom and top) of the panel and separated between 20cm and 40cm distance depending on the loads and stresses to which it will be subjected, inside the panel is a metal-metallic mesh ( Ν2.1, Ν2.2) (Graphs # 2) expanded and veined in the form of a rhomboid, rectangular, or rounded three-dimensional figure, the upper surface of the three-dimensional figure is 3, 5cm shorter on the sides than they join the trusses and on the lower side it is separated lcm from the trusses. This figure is located between every two trusses, and attached to the transverse rods with staples (U5) placed manually or mechanically, the sides of the nervometal will be folded inwards so that their edges do not hurt the users, at the ends It has a cardboard, wood or expanded mesh lid, to prevent the interior of the panel from filling in the concrete application process, in turn inside the nervous membrane there may or may not be acoustic and / or thermal material (Al) ( Graphics # 10) which can be expanded polystyrene, fiberglass, pumice polyurethane foam, terrocement, or any material that fulfills that function. The application of heavy or granulated thermal acoustic materials will be carried out on site after the panel is placed in its final place, the size of the slab panel varies according to its use and the light it will cover, ranges from 6 cm in height for inaccessible slabs (inclined roofs) up to 25cm for accessible slabs (floors with live load such as people, snow etc.), their width ranges from 20cm in the slab panel made with two trusses to 120cm in the panel made with five trusses, and their length covers lights from 30cm to 600cm depending on the height of the panel and the diameter of its irons. The rods (NI) and / or the trusses may or may not project the width of the panel depending on its use. The slab panel after its placement will be covered with concrete (Hl) with a layer of 3 to 4 cm thick on the nerve in the upper part and 1 to 2.5 cm of cement mortar (H2) in the lower part, its Application will be executed manually or mechanically.
P(3) Panel cimientos:P (3) Foundation panel:
Panel cimientos (Gráficos #14) conformado por dos, tres, cuatro o cinco cerchas (Cl) paralelas y separadas entre 6cm y 40cm de distancia, unidas con suelda Mig, spot, de arco o autógena a varillas (NI) de acero trefilado de 4mm a 8mm de diámetro colocadas transversalmente a ambos costados del panel y separadas entre 20cm y 40cm de distancia según sean las cargas y esfuerzos a los que va a ser sometido, el panel lleva soldado un refuerzo(N2) que se lo ubica entre la unión de dos paneles pared con el objeto de que trasmita los esfuerzos de cargas muertas o vivas de manera eficiente hacia el panel cimiento y éste a su vez al suelo, dependiendo de las cargas que le toque trasmitir el panel cimiento tendrá mayor altura y sus varillas mayor espesor, este panel no llevan nervometal pero puede llevar aislamiento térmico de tipo impermeable en su interior que será colocado antes de su ubicación final. El panel puede ser colocado centralmente con relación a la pared o desplazado a un costado. El panel tendrá un largo que va desde 30cm hasta 120cm de acuerdo con las cargas a las que esté sometido el panel cimiento se lo colocará en el suelo siempre sobre una capa de hormigón previamente fundida de por lo menos 5cm para que el hierro de la parte inferior del panel no entre en contacto directo con la tierra. Colocado el panel se procede a fundir el hormigón (Hl) dejando sobresalido el hierro de refuerzo que va colocado en su costado. Las varillas (VI) y/o las cerchas pueden o no sobresalir el ancho del panel según sea su uso. En construcciones de un solo piso se puede montar sobre el panel cimiento (Gráficos # 14) todos los paneles pared (Pl) antes de fundir el piso de hormigón.Foundations panel (Graphs # 14) consisting of two, three, four or five trusses (Cl) parallel and separated between 6cm and 40cm distance, joined with Mig, spot, arc or autogenous weld to rods (NI) of wire drawn steel 4mm to 8mm in diameter placed transversely to both sides of the panel and separated between 20cm and 40cm distance depending on the loads and efforts to which it will be subjected, the panel has a reinforcement welded (N2) that is placed between the joint Two wall panels with the in order that it transmits the efforts of dead or live loads efficiently towards the foundation panel and this in turn to the ground, depending on the loads that it has to transmit the foundation panel will have greater height and its thicker rods, this panel does not carry but it can have thermal insulation of waterproof type inside that will be placed before its final location. The panel can be placed centrally in relation to the wall or moved to the side. The panel will have a length that goes from 30cm to 120cm in accordance with the loads to which the foundation panel is subjected, it will always be placed on the ground on a previously molten concrete layer of at least 5cm so that the iron of the part The bottom of the panel does not come into direct contact with the earth. Once the panel is placed, the concrete (Hl) is melted leaving the reinforcing iron that is placed on its side protruding. The rods (VI) and / or the trusses may or may not project the width of the panel depending on its use. In single-floor constructions, all the wall panels (Pl) can be mounted on the foundation panel (Graphics # 14) before melting the concrete floor.
(P4) Panel comodín(P4) Wildcard panel
Panel comodín (Gráficos #7) conformado por dos cerchas paralelas (Cl) cuya separación es variable, que llevan soldadas independientemente varillas transversales (NI) de acero trefilado de 4mm a 8mm de diámetro colocadas transversalmente a ambos costados de las cerchas que conforman el panel y separadas entre 20cm y 40cm de distancia según sea las cargas y esfuerzos a los que va a ser sometido, en el interior del panel va una o varias mallas metálicas nervometal (Ν3) expandidas y nervadas en forma de una figura cilindrica relativamente deformable, y que puede cubrir diferentes distancias en ancho desde 5cm hasta 30cm. el panel se ha diseñado para dar la mayor flexibilidad al sistema de construcción y adaptarse a cualquier tipo de proyecto arquitectónico, establecida la dimensión requerida se procede a soldar las uniones de las varillas transversales. Las varillas (NI) y/o las cerchas pueden o no sobresalir el ancho del panel según sea su uso. El panel comodín luego de su colocación irá revestido de hormigón (Hl) o mortero de cemento (H2) con una capa de 2.5cm de espesor sobre el nervometal y la estructura de acero en todos sus costados, su aplicación será dada manual o mecánicamenteWildcard panel (Graphs # 7) formed by two parallel trusses (Cl) whose separation is variable, which have independently welded transverse rods (NI) of drawn steel of 4mm to 8mm in diameter placed transversely to both sides of the trusses that make up the panel and separated between 20cm and 40cm distance depending on the loads and stresses to which it will be subjected, inside the panel is one or several metal meshes (nerv3) expanded and ribbed in the form of a relatively deformable cylindrical figure, and It can cover different distances in width from 5cm to 30cm. The panel has been designed to give the construction system the greatest flexibility and adapt to any type of architectural project. Once the required dimension is established, the joints of the transverse rods are welded. The rods (NI) and / or the trusses may or may not project the width of the panel depending on its use. The wildcard panel after its placement will be covered with concrete (Hl) or cement mortar (H2) with a 2.5cm thick layer on the nerve and the steel structure on all sides, its application will be given manually or mechanically
(P5) Panel dintel Panel dintel (Gráficos #8) es similar en sus características al panel pared (Pl), pero trabaja soportado por los costados, sin apoyo inferior por lo que se hace necesario reforzarlo colocando unas diagonales en el frente y parte posterior con la varilla similar a la de unión de cerchas (VI) en este panel sobresalen las varillas que forman los costados de las cerchas de lOcm a 15cm de cada lado con el propósito de que se pueda sujetar bien al panel. El panel pared luego de su colocación irá revestido de hormigón (Hl) o mortero de cemento (H2) con una capa de 2.5cm de espesor sobre el nervometal en todos sus costados, su aplicación será dada manual o mecánicamente(P5) Panel lintel Panel lintel (Graphics # 8) is similar in its characteristics to the wall panel (Pl), but it works supported by the sides, without lower support so it is necessary to reinforce it by placing diagonals on the front and back With the rod similar to that of the truss joint (VI) in this panel, the rods that form the sides of the trusses of 10cm to 15cm on each side stand out, so that it can be attached to the panel. The wall panel after its installation will be covered with concrete (Hl) or cement mortar (H2) with a 2.5cm thick layer on the nerve in all its sides, its application will be given manually or mechanically
(VI) Varilla de unión de cerchas Varilla (Gráficos #3) de metal preferiblemente acero trefilado de 4500kg x cm2 de límite de fluencia, su diámetro varía desde 4mm hasta 8mm y su largo va de acuerdo al ancho del panel (Pl... P4) esta varilla puede o no sobresalir de 5cm a 15cm de los costados del panel para que al unir dos paneles la misma sirva de soporte y alineación de la unión. La varilla se suelda a las cerchas con suelda Mig, Spot, u autógena. La varilla se utiliza para unir cerchas de paneles de todos los tipos.(VI) Truss union rod Metal rod (Graphs # 3) preferably drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm and its length is according to the width of the panel (Pl ... P4) this rod may or may not protrude from 5cm to 15cm from the sides of the panel so that when joining two panels it serves as support and alignment of the Union. The rod is welded to trusses with Mig, Spot, or autogenous welds. The rod is used to join panel trusses of all types.
(V2) Varilla de refuerzo de cimientos(V2) Foundation reinforcement rod
Varilla (Gráficos #3) preformada de metal preferiblemente acero trefilado de 4500kg x cm2 de límite de fluencia, su diámetro varía desde 4mm hasta 8mm, doblada en forma de doble L de acuerdo con su diseño(V2). La separación de la doble L es siempre igual al ancho de la cercha que se esté usando con el objeto de que penetre por el interior de las varillas (NI) que sobresalen por los costados del panel, su propósito es el de reforzar el nudo de unión entre el panel cimiento (P3) y el panel pared (Pl) por lo que va siempre soldada lateralmente al panel cimiento.Rod (Graphics # 3) preformed metal preferably drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, bent in the form of double L according to its design (V2). The separation of the double L is always equal to the width of the truss that is being used in order to penetrate inside the rods (NI) that protrude from the sides of the panel, its purpose is to reinforce the knot of junction between the foundation panel (P3) and the wall panel (Pl) so it is always welded laterally to the foundation panel.
(V3) Varilla de refuerzo de esquinas Varilla (Gráficos #3) de acero trefilado recta de 4500kg x cm2 de límite de fluencia, su diámetro varia desde 4mm hasta 8mm, y su largo va de acuerdo al alto del panel pared (Pl). Esta varilla permite conformar la esquina de unión de dos paneles reforzando la misma, la varilla se une con cualquiera de las uniones(U1...4) a las varillas (VI) que tiene los paneles pared (Pl) la esquina que se forma puede tener ángulos que van desde 30 grados hasta 150 grados.(V3) Corner reinforcement rod Rod (Graphs # 3) of straight drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, and its length is according to the height of the wall panel (Pl). This rod makes it possible to form the joining corner of two panels reinforcing it, the rod joins any of the joints (U1 ... 4) to the rods (VI) that has the wall panels (Pl) the corner that forms It can have angles ranging from 30 degrees to 150 degrees.
(V4) Varilla de refuerzo unión pared / losa(V4) Reinforcement rod wall / slab joint
Varilla (Gráficos #3) preformada de acero trefilado de 4500kg x cm2 de limite de fluencia, su diámetro varia desde 4mm hasta 8mm, doblada en forma de doble L de acuerdo con su diseño(V4). La separación de la doble L es siempre igual al ancho de la cercha que tenga tanto los paneles pared (Pl) como los paneles losa (P2), con el objeto de que penetre por el interior de las varillas (NI) que sobresalen por los costados del panel. Su propósito es el de reforzar el nudo de unión entre el panel pared (Pl) y el panel losa (P2) va siempre soldada lateralmente al panel losa para facilitar su colocación.Rod (Graphs # 3) preformed of drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, bent in a double L shape according to its design (V4). The separation of the double L is always equal to the width of the truss that has both the wall panels (Pl) and the slab panels (P2), in order to penetrate inside the rods (NI) that protrude through the panel sides. Its purpose is to reinforce the joint node between the wall panel (Pl) and the slab panel (P2) is always welded laterally to the slab panel to facilitate its placement.
(V5) Varilla de refuerzo unión de losa / pared / losa(V5) Slab / wall / slab joint reinforcement rod
Varilla (Gráficos #3) preformada de acero trefilado de 4500kg x cm2 de límite de fluencia, su diámetro varía desde 4mm hasta 8mm, doblada en forma de doble T de acuerdo con su diseño (V5). La separación de la doble T es siempre igual al ancho de las cerchas que tenga tanto los paneles pared (Pl) como los paneles losa (P2), con el objeto de que penetre por el interior de las varillas (VI) que sobresalen por los costados del panel. Su propósito es el de reforzar el nudo de unión entre el panel pared (Pl) y los paneles losa (P2) colocados a ambos costados.Rod (Graphs # 3) preformed of drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, bent in a double T shape according to its design (V5). The separation of the double T is always equal to the width of the trusses that have both the wall panels (Pl) and the slab panels (P2), in order to penetrate through the inside of the rods (VI) that protrude through the panel sides. Its purpose is to reinforce the junction between the wall panel (Pl) and the slab panels (P2) placed on both sides.
(V6) Varilla de refuerzo unión pared / losa / pared(V6) Reinforcement rod wall / slab / wall joint
Varilla (Gráficos #3) preformada de acero trefilado de 4500kg x cm2 de límite de fluencia, su diámetro varía desde 4mm hasta 8mm, doblada en forma de doble T de acuerdo con su diseño (V6). La separación de la doble T es siempre igual al ancho de las cerchas que tenga tanto los paneles pared (Pl) como los paneles losa (P2), con el objeto de que penetre por el interior de las varillas (VI) que sobresalen por los costados del panel. Su propósito es el de reforzar el nudo de unión entre el panel losa (P2) y los paneles pared (Pl) cuando la construcción tiene varios pisos de alto. (V7) Varilla de refuerzo de dintelesRod (Graphs # 3) preformed of drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm, bent in a double T shape according to its design (V6). The separation of the double T is always equal to the width of the trusses that have both the wall panels (Pl) and the slab panels (P2), in order to penetrate through the inside of the rods (VI) that protrude through the panel sides. Its purpose is to reinforce the junction between the slab panel (P2) and the wall panels (Pl) when the construction is several stories high. (V7) Lintels reinforcement rod
Varilla (Gráficos #8) de acero trefilado de 4500kg x cm2 de límite de fluencia, su diámetro varía desde 4mm hasta 8mm y su largo va de acuerdo al ancho del panel dintel (P5) ésta varilla se coloca diagonalmente entre las varillas de unión de cerchas. La varilla s^^aelda a las cerchas con suelda Mig, Spot, u autógena. La varilla tiene el propósito de reforzar el panel dintel ya que la ubicación del mismo a diferencia de los otros paneles es en sentido horizontal. (Ul) Unión de paneles con platinasRod (Graphs # 8) of drawn steel of 4500kg x cm2 of creep limit, its diameter varies from 4mm to 8mm and its length goes according to the width of the lintel panel (P5) this rod is placed diagonally between the connecting rods of trusses The rod s ^^ adds to the trusses with Mig, Spot, or autogenous welds. The rod is intended to reinforce the lintel panel since its location, unlike the other panels, is horizontal. (Ul) Joining panels with plates
Para efectuar esta unión (Gráficos #4) se utiliza Platina de acero entre 2 y 3 cm de ancho y entre 1 y 2 mm de espesor recortada en piezas entre 20mm y 48mm de largo de acuerdo al tamaño del panel y al diámetro de la varilla de que esta fabricado. La platina se provee recortada y en forma de U se la coloca sujetando dos varillas de la cercha del costado de los paneles y sus costados se doblan hasta envolver las varillas. La separación entre piezas de platina será de 20cm, colocadas a lo largo de todo el panel.To make this connection (Graphs # 4), a steel plate between 2 and 3 cm wide and between 1 and 2 mm thick is used, cut into pieces between 20mm and 48mm long according to the size of the panel and the diameter of the rod What is it made of? The stage is provided cut out and in a U-shape it is placed by holding two rods of the truss on the side of the panels and their sides are bent until the rods are wrapped. The separation between platen pieces will be 20cm, placed along the entire panel.
(U2) Unión de paneles con alambres Para efectuar esta unión (Gráficos #4) se utiliza alambre de acero entre 2 y 3 mm de diámetro recortado en piezas entre 60mm y 150mm de largo de acuerdo al tamaño del panel y al diámetro de la varilla de que esta fabricado. El alambre se provee recortado y en forma de U se lo coloca sujetando dos varillas de la cercha del costado de los paneles y sus costados se doblan hasta envolver las varillas dando por lo menos cuatro vueltas alrededor de las mismas luego se entorcha el alambre entre sí con cuatro vueltas para evitar su separación, La colocación entre piezas de alambre será de aproximadamente 20cm ubicadas a lo largo de todo el panel.(U2) Joining of panels with wires To make this connection (Graphs # 4) steel wire between 2 and 3 mm in diameter is used, cut into pieces between 60mm and 150mm in length according to the size of the panel and the diameter of the rod What is it made of? The wire is supplied trimmed and U-shaped, it is placed by holding two rods of the truss on the side of the panels and its sides are bent until the rods are wrapped at least four turns around them, then the wire is wound between them With four turns to avoid separation, the placement between pieces of wire will be approximately 20cm located along the entire panel.
(U3) Unión de paneles con suelda Para efectuar esta unión (Gráficos #4) se utiliza cualquiera de los tipos de suelda siguientes, suelda Mig, Tir y autógena.. El cordón de suelda será tres veces el diámetro de la varilla que se esta soldando. La separación entre suelda de las varillas del panel será de 20cm y colocada a lo largo de todo el panel. (U4) Unión de paneles con grapas(U3) Joining of welded panels To make this connection (Graphs # 4) any of the following types of weld, Mig, Tir and autogenous weld are used. The weld bead will be three times the diameter of the rod that is being welding. The weld spacing of the panel rods will be 20cm and placed along the entire panel. (U4) Union of panels with staples
Para efectuar esta unión (Gráficos #4) se utilizan grapas de acero entre 2 y 3 mm de diámetro de acuerdo al tamaño del panel (Pl, P2, P3; P4) y al diámetro de la varilla de que esta fabricado. Las grapas se proveen en cintas preparadas en fábrica en forma de U se la coloca sujetando dos varillas de la cercha del costado de los paneles y sus costados se dobla hasta envolver las varillas. Las grapas se colocan mecánicamente con maquinaria especializada. La separación entre grapas será de aproximadamente 20cm colocadas a lo largo de todo el panel.To make this connection (Graphs # 4), steel clips between 2 and 3 mm in diameter are used according to the size of the panel (Pl, P2, P3; P4) and the diameter of the rod that is manufactured. The staples are supplied in factory-prepared U-shaped tapes and are placed by holding two rods of the truss on the side of the panels and their sides are bent until the rods are wrapped. The staples are mechanically placed with specialized machinery. The separation between staples will be approximately 20cm placed along the entire panel.
(U5) Unión de paneles con nervometal Para efectuar esta unión (Gráficos #4) se utiliza grapas de acero de 2mm de diámetro, alambre o suelda que se colocan soportando el nervometal en cada varilla transversal del panel. (Al) Aislamiento térmico/ acústico(U5) Joining of panels with nervometal To make this connection (Graphs # 4), steel clips of 2mm diameter, wire or solder are used, which are placed supporting the nerve in each transverse rod of the panel. (Al) Thermal / acoustic insulation
El aislamiento térmico y acústico puede ser de varios tipos, dependiendo del grado de aislamiento que se desee obtener. El aislamiento térmico se lo coloca en el espacio interior del panel, antes de colocarlo en obra, a excepción de aquellos m ateríales que por su peso y características deban colocarse luego de instalado y revestido el panel. Poliestireno expandido: Material derivado del petróleo muy liviano y fácil de trabajar se puede dar la forma interior del encajonado de nervometal, su colocación se la realiza en fábrica durante el proceso de armado de los paneles. Es un material que, en caso de incendio sé combustiona pero su bajo contenido calórico no afecta la estructura del panel.The thermal and acoustic insulation can be of several types, depending on the degree of insulation that you want to obtain. The thermal insulation is placed in the interior space of the panel, before placing it on site, with the exception of those materials that, due to their weight and characteristics, must be placed after the panel is installed and covered. Expanded polystyrene: Very light and easy-to-work petroleum-derived material can be given the interior shape of the nerometal box, its placement is done at the factory during the assembly process of the panels. It is a material that, in case of fire is combustion but its low caloric content does not affect the structure of the panel.
Fibra de vidrio: Material derivado del vidrio, liviano y fácil de trabajar. Se coloca en fábrica en el interior de los paneles, la forma relativamente flexible de la fibra de vidrio podrá adaptarse al interior del nervometal, es un material no combustible. Espuma de poliuretano: Material derivado del petróleo. Producto de la mezcla de dos componentes que se juntan y aplican directamente en obra cuando el panel ya se encuentra ubicado en su lugar final y ya ha sido colocado el revestimiento de hormigón. Para facilitar su aplicación se dejan tubos de pvc de 2cm de diámetro perpendiculares en la cara frontal del panel colocados en el centro del nervometal y separados entre 25 y 30cm en toda la superficie del panel. Luego de rellenado el panel se retiran los tubos de PVC y se procede a tapar los huecos restituyendo el nervometal.Fiberglass: Material derived from glass, light and easy to work. It is placed in the factory inside the panels, the relatively flexible shape of the fiberglass can be adapted to the interior of the nervometal, it is a non-combustible material. Polyurethane foam: Petroleum derived material. Product of the mixture of two components that are joined and applied directly on site when the panel is already located in its final place and the concrete siding has already been placed. To facilitate its application, 2cm diameter pvc pipes are left perpendicular to the front face of the panel placed in the center of the nerve and separated between 25 and 30cm across the entire surface of the panel. After filling the panel, the PVC pipes are removed and the gaps are covered by restoring the nervometal.
Terrocemento: Los paneles pueden ser aislados térmica y acústicamente utilizando una mezcla de tierra (6 partes) sin componentes orgánicos, cemento (1 parte) y muy poca agua. Se prepara la mezcla en obra y se la coloca en el interior del panel después de que ya se lo haya revestido de hormigón o mortero de cemento para lo cual se dejan pasos de tubería de 5cm colocadas perpendicular a los paneles, luego de rellenado el panel se retiran los tubos de PVC y se procede a tapar los huecos restituyendo el nervometal. Piedra pómez: Material volcánico mineral muy liviano y poroso que se mezcla con cemento y agua, se prepara la mezcla en obra y se la coloca en el interior del panel después de que ya se lo haya revestido de hormigón o mortero de cemento, para lo cual se dejan pasos de tubería de 5cm colocadas perpendicular a los paneles. Luego de rellenado el panel se retiran los tubos de PVC y se procede a tapar los huecos restituyendo el nervometal.Terrocement: The panels can be thermally and acoustically insulated using a mixture of earth (6 parts) without organic components, cement (1 part) and very little water. The mixture is prepared on site and placed inside the panel after it has already been covered with concrete or cement mortar for which 5cm pipe passages are placed perpendicular to the panels, after filling the panel PVC pipes are removed and the holes are covered by restoring the nervometal. Pumice stone: Very light and porous mineral volcanic material that is mixed with cement and water, the mixture is prepared on site and placed inside the panel after it has already been coated with concrete or cement mortar, so which leave 5cm pipe passages placed perpendicular to the panels. After filling the panel, the PVC pipes are removed and the gaps are covered by restoring the nervometal.
(Hl) hormigón El hormigón que se utiliza para revestir o rellenar los paneles (Pl, P2, P3, P4, P5) que por sus características van a resistir cargas vivas y propias mayores a 180 Kg x cm2, tiene las siguientes características arena: pétrea lavada con una granulometría no mayor a lmm; 2 partes piedra: de cantera con una granulometría no mayor a 6mm 4 partes cemento: portland; 1 parte(Hl) concrete The concrete used to cover or fill the panels (Pl, P2, P3, P4, P5), which due to their characteristics are going to withstand live and proper loads greater than 180 Kg x cm2, has the following sand characteristics: stone washed with a grain size not larger than lmm; 2 parts stone: quarry with a grain size not larger than 6mm 4 parts cement: portland; 1 part
Aditivo impermeabilizante, plastificante y de fraguado rápido agua: 1 parteWaterproofing, plasticizing and fast setting water additive: 1 part
La mezcla de los componentes para formar el hormigón puede realizarse manual o mecánicamente (concretera), integrando bien todos los elementos que la componen, la apücación de la mezcla sobre los paneles debe realizarse en dos capas de l,2cm cada una verificando que el nervometal y las varillas queden en su totalidad revestidas por lo menos con una capa de aproximadamente 1.3 -1.9cm de hormigón, en caso de que se rellene internamente el panel este trabajo deberá efectuarse previamente al de revestimiento, el tiempo de secado es de 3 días para el 50% y de 7 días para el 90 % de la carga. La aplicación de la mezcla sobre los paneles puede realizarse manual o mecánicamente con equipos de proyección de hormigón.The mixing of the components to form the concrete can be done manually or mechanically (concrete), integrating well all the elements that compose it, the mixing of the mixture on the panels must be done in two layers of l, 2cm each verifying that the nervometal and the rods are completely covered with at least a layer of approximately 1.3 -1.9cm of concrete, in case the panel is filled internally this work must be carried out prior to that of coating, the drying time is 3 days for 50% and 7 days for 90% of the load. The application of the mixture on the panels can be done manually or mechanically with concrete projection equipment.
(H2) mortero de cemento(H2) cement mortar
El mortero de cemento se utiliza para revestir los paneles (Pl, P2, P3, P4, P5) que por sus características van a resistir cargas vivas y propias menores a 100 Kg x cm2. Tiene las siguientes características arena: pétrea lavada con una granulometria no mayor a lmm; 5 partes cemento: portland; 1 parteThe cement mortar is used to cover the panels (Pl, P2, P3, P4, P5) which, due to their characteristics, will withstand live and proper loads of less than 100 kg x cm2. It has the following characteristics sand: washed stone with a granulometry no larger than lmm; 5 parts cement: portland; 1 part
Aditivo impermeabilizante, plastificante y de fraguado rápido agua: 1 parte La mezcla debe realizarse manualmente o en concretera integrando bien todos los elementos, la aplicación de la mezcla sobre los paneles debe realizarse en dos capas de l,2cm cada una verificando que el nervometal y las varillas queden en su totalidad revestidas por lo menos con una capa de aproximadamente 1.3 -1.9cm de mortero el tiempo de secado es de 3 días para el 50% y de 7 días para el 90 % de la carga. La aplicación de la mezcla sobre los paneles puede realizarse manual o mecánicamente, con equipos de proyección de mortero.Additive waterproofing, plasticizing and fast setting water: 1 part The mixture must be done manually or in concrete integrating all the elements well, the application of the mixture on the panels should be done in two layers of l, 2cm each verifying that the nervous and the rods are completely covered with at least a layer of approximately 1.3 -1.9cm of mortar, the drying time is 3 days for 50% and 7 days for 90% of the load. The application of the mixture on the panels can be done manually or mechanically, with mortar projection equipment.
(II) Instalaciones sanitarias y eléctricas(II) Sanitary and electrical installations
Las instalaciones eléctricas y sanitarias (gráficos #18) se colocan en el interior de cualquiera de los paneles del sistema de construcción, antes de efectuar la proyección del hormigón o mortero de cemento, para realizarlas se corta el nervometal en sentido vertical u horizontal evitando cortar los nervios del mismo, luego se presiona el nervometal hacia el interior formando una cavidad en la que se coloca la tubería, se pasa la tubería de un panel a otro utilizando los espacios que se forman en el interior de las cerchas. Las instalaciones se sujetan con alambre o grapas a los nervios del nervometal, ó a las varillas de acero del panel.The electrical and sanitary installations (graphs # 18) are placed inside any of the panels of the construction system, before making the projection of the concrete or cement mortar, to perform them, the nerve cut is cut vertically or horizontally avoiding cutting the nerves of the same, then the nervometal is pressed inwards forming a cavity in which the pipe is placed, the pipe is passed from one panel to another using the spaces that are formed inside the trusses. The installations are attached with wire or staples to the nerves of the nervometal, or to the steel rods of the panel.
Descripción del Método de construcción con paneles del sistema MurotecDescription of the construction method with Murotec system panels
(DI) Método de colocación de paneles cimiento Los paneles cimiento se unen a los paneles pared (gráficos #14) siguiendo el siguiente método: Sobre un terreno limpio debidamente compactado se coloca una capa de 10 a 40 cm (según las características del suelo) de material de relleno pétreo con piedras y lastre no mayores a 5cm, se la compacta, y sobre la misma se funde una capa nivelada de hormigón de 5cm, se procede luego a colocar los paneles cimiento siguiendo el perímetro de las paredes, se verifica que todos los refuerzos de varilla (V2) sobresalgan del nivel de fundición y que coincidan con los lugares de colocación de los paneles, luego se procede a fundir la losa de cimiento que puede variar según el panel cimiento de 8 a 15 cm de altura. Cuando la construcción es de un sólo piso se colocan sólo las varillas de refuerzo (V2) alineadas con los puntos de unión de los paneles y se procede a fundir con hormigón el piso. La unión entre paneles cimiento junta dos cerchas laterales (Cl), y traslapa las varillas (VI) que se encuentran transversales al panel y que sobresalen a sus costados, con la aplicación del hormigón se refuerza la estructura creando en este punto una viga de cimentación que se repite en cada unión y que se encuentra firmemente unida a su vez a la siguiente columna por la placa de hormigón armado.(DI) Foundation method of foundation panels The foundation panels are attached to the wall panels (graphics # 14) following the following method: On a properly compacted clean ground a layer of 10 to 40 cm is placed (depending on the characteristics of the soil) of stone filling material with stones and ballast not larger than 5cm, it is compacted, and on it a 5cm level concrete layer is melted, the foundation panels are then placed following the perimeter of the walls, it is verified that All rod reinforcements (V2) protrude from the level of cast iron and coincide with the places of placement of the panels, then the foundation slab that can vary according to the foundation panel from 8 to 15 cm in height is melted. When the construction is of a single floor, only the reinforcement rods (V2) aligned with the joining points of the panels are placed and the floor is melted with concrete. The union between foundation panels joins two side trusses (Cl), and overlaps the rods (VI) that are transverse to the panel and protrude at their sides, with the application of concrete the structure is reinforced creating at this point a foundation beam that is repeated in each union and that It is firmly attached to the next column by the reinforced concrete plate.
(D2) Método de colocación de paneles pared Los paneles pared (Pl) (Gráficos #9) se colocan alineados entre las varillas de refuerzo de cimientos (V2) y se sujetan con las uniones (Ul... U4) colocadas con una separación que, de acuerdo al esfuerzo que resista que puede ser de 5 a lOcm de distancia. Se sujetan también los paneles entre sí con las mismas uniones anteriormente señaladas. Cuando se juntan los paneles, las varillas (VI) de los paneles se traslapan haciendo que penetre un panel dentro de otro hasta que se junten las cerchas y el nervometal de cada uno pero dejando el espacio necesario para que entre las dos cerchas penetren las varillas (V2) de los cimientos. La aplicación del hormigón refuerza integra la estructura, creando en este punto una columna en la que el nervometal sirve de molde, columna que se repite en cada unión de paneles y que se encuentra firmemente integrada a su vez a la siguiente columna por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel.(D2) Wall panel placement method Wall panels (Pl) (Graphs # 9) are placed aligned between the foundation reinforcement rods (V2) and secured with the joints (Ul ... U4) placed with a gap that, according to the effort that resists that can be 5 to 10cm away. The panels are also fastened together with the same joints indicated above. When the panels are joined, the rods (VI) of the panels overlap causing one panel to penetrate into another until the trusses and the nerves of each are joined but leaving the necessary space for the rods to penetrate the rods (V2) of the foundations. The application of the reinforced concrete integrates the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated at each panel junction and which is firmly integrated in turn to the next column by the plate reinforced concrete formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
El hormigón (Hl) o el mortero (H2), debe aplicarse en dos capas de aproximadamente 1.0 -1.3cm cada una, verificando que se rellenen completamente los espacios en el interior de las cerchas, que no queden bolsas de aire y que queden cubiertas todas las partes metálicas de los paneles con por lo menos 2.5cm de mezcla.Concrete (Hl) or mortar (H2) should be applied in two layers of approximately 1.0 -1.3cm each, verifying that the spaces inside the trusses are completely filled, that there are no air pockets and that they are covered all metal parts of the panels with at least 2.5cm of mixture.
(D3) Método de colocación paneles pared en esquinas L(D3) Wall panel placement method in corners L
El método para colocar los paneles pared formando una esquina reforzada en L (Gráficos #11), contempla la conformación de la esquina con dos paneles pared cuyas varillas transversales (VI), que sobresalen de los paneles se traslapan creando un espacio en el interior del cual se coloca el nervometal cilindrico (N3) y las varillas de refuerzo de esquinas (V3) que se sueldan en el extremo de las varillas (VI) exteriores a la esquina que se está conformando. Las puntas sobrantes de las varillas se doblan hacia el interior de la esquina, el nervometal cñíndrico (N3) se sujetará con grapas, suelda o alambre a las varillas de unión de cerchas (VI), el hormigón (Hl) debe aplicarse en dos capas de (aproximadamente 1.0 -1.3cm) cada una, verificando que no queden bolsas de aire y que queden cubiertas todas las partes metálicas del panel con por lo menos 2.5cm de mezcla, en caso de que fuera necesario aumentar la resistencia a la compresión de la unión se puede llenar con hormigón el centro del nervometal cilindrico. También cuando la esquina no requiere de mayor refuerzo puede traslaparse los paneles pared (Gráficos #12) y unirse con cualquiera de las uniones (U1...U4), doblando hacia el interior del panel las varillas (VI) que sobresalen de la esquina. La aplicación del hormigón refuerza se integra a la estructura creando en este punto una columna en la que el nervometal sirve de molde, columna que se repite en cada esquina de unión de paneles y que se encuentra firmemente unida a su vez a la siguiente columna o esquina por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel.The method for placing the wall panels forming a reinforced corner in L (Graphs # 11), contemplates the conformation of the corner with two wall panels whose transverse rods (VI), which protrude from the panels overlap creating a space inside the which is placed the cylindrical rib (N3) and the corner reinforcement rods (V3) that are welded at the end of the rods (VI) outside the corner that is being formed. The leftover tips of the rods are folded into the corner, the cylindrical nerve (N3) will be fastened with staples, solder or wire to the truss connecting rods (VI), the concrete (Hl) must be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all the metal parts of the panel are covered with at least 2.5cm of mixture, in case it is necessary to increase the compressive strength of The joint can be filled with concrete at the center of the cylindrical nerve. Also when the corner does not require further reinforcement, the wall panels (Graphics # 12) can overlap and join with any of the joints (U1 ... U4), bending the rods (VI) protruding from the corner into the panel . The application of the reinforced concrete is integrated into the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated in each corner of joining panels and which is firmly attached in turn to the next column or corner by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
(D4) Método de colocación paneles pared en esquinas T(D4) Wall panel placement method in T corners
El método para colocar los paneles pared formando una esquina reforzada en T (Gráficos #13), contempla la conformación de la esquina con tres paneles pared cuyasThe method for placing the wall panels forming a reinforced T-corner (Graphs # 13), contemplates the conformation of the corner with three wall panels whose
n varillas transversales (VI), que sobresalen los paneles, se traslapan creando un espacio en el interior del cual se coloca el nervometal cilindrico (N3), este se sujetará con grapas, suelda o alambre a las varillas de unión de cerchas (VI). El hormigón (Hl) debe aplicarse en dos capas de (aproximadamente 1.0 -1.3cm) cada una, verificando que no queden bolsas de aire y que queden cubiertas todas las partes metálicas con por lo menos 2.5cm de mezcla. En caso de que fuera necesario aumentar la resistencia a la compresión de la unión se puede llenar con hormigón el centro del nervometal cilindrico. La aplicación del hormigón refuerza e integra la estructura, creando en este punto una columna en la que el nervometal sirve de molde, columna que se repite en cada unión de paneles y que se encuentra firmemente integrada a su vez a la siguiente columna por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel.n transverse rods (VI), which protrude the panels, overlap creating a space inside which the cylindrical nerve (N3) is placed, this will be attached with staples, solder or wire to the truss joining rods (VI). The concrete (Hl) should be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all metal parts are covered with at least 2.5cm of mixture. If it is necessary to increase the compressive strength of the joint, the cylindrical nerve center can be filled with concrete. The application of concrete reinforces and integrates the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated at each panel junction and which is firmly integrated in turn to the next column by the plate of reinforced concrete formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
(D5) Método de colocación paneles pared en esquinas X(D5) Wall panel placement method in corners X
El método para colocar los paneles pared formando una esquina reforzada en X (Gráficos #13), contempla la conformación de la esquina con cuatro paneles pared cuyas varillas transversales (VI) que sobresalen los paneles se traslapan creando un espacio en el interior del cual se coloca el nervometal cilindrico (N3), éste se sujetará con grapas, suelda o alambre a las varillas de unión de cerchas (VI). El hormigón (Hl) debe aplicarse en dos capas de aproximadamente 1.0 -1.3cm cada una, verificando que no queden bolsas de aire y que queden cubiertas todas las partes metálicas con por lo menos 2.5cm de mezcla. En caso de que fuera necesario aumentar la resistencia a la compresión de la unión, se puede llenar con hormigón el centro del nervometal cilindrico. La aplicación del hormigón refuerza se integra a la estructura, creando en este punto una columna en la que el nervometal sirve de molde, columna que se repite en cada unión de paneles y que se encuentra firmemente integrada a su vez a la siguiente columna por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel.The method to place the wall panels forming a reinforced corner in X (Graphs # 13), contemplates the conformation of the corner with four wall panels whose transverse rods (VI) that protrude the panels overlap creating a space inside which place the cylindrical nerve (N3), it will be attached with staples, solder or wire to the truss connecting rods (VI). The concrete (Hl) should be applied in two layers of approximately 1.0 -1.3cm each, verifying that there are no air pockets and that all metal parts are covered with at least 2.5cm of mixture. If it is necessary to increase the compressive strength of the joint, the cylindrical nerve center can be filled with concrete. The application of reinforced concrete is integrated into the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated at each panel junction and which is firmly integrated in turn to the next column by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
D6) Método de Colocación de paneles pared para antepechosD6) Installation method of wall panels for sills
El método para colocar los paneles antepecho (Gráficos #8) es el mismo con el que se colocan los paneles pared (Pl), pero la menor altura de estos paneles y él echo de que no lleguen hasta el techo, crea mayores esfuerzos laterales sobre el panel, por lo que, al colocarse entre paredes debe cuidarse su alineación y que las cerchas laterales de los paneles se junten traslapando sus varillas transversales (VI) sujetarse con un refuerzo de varilla en L el borde superior ya que tiende a Asurarse la unión entre paneles si no se toma esa precaución debido a que se concentran los esfuerzos en las esquinas. El hormigón (Hl) debe aplicarse en dos capas de (aproximadamente 1.0 -1.3cm) cada una, verificando que no queden bolsas de aire y que queden cubiertas todas las partes metáücas con por lo menos 2.5cm de mezcla. La aplicación del hormigón refuerza y se integra a la estructura, creando en el punto de unión entre el panel antepecho y el panel pared, una columna en la que el nervometal sirve de molde, columna que se repite en cada unión de paneles y que se encuentra firmemente integrada a su vez a la siguiente columna por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel. (D7) Método de Colocación de paneles dintelThe method to place the sill panels (Graphics # 8) is the same with which the wall panels (Pl) are placed, but the lower height of these panels and the fact that they do not reach the ceiling, creates greater lateral efforts on the panel, so, when placed between walls, its alignment must be taken care of and that the side trusses of the panels are joined by overlapping their transverse rods (VI), fastening the upper edge with an L-rod reinforcement as the joint tends to be Asura between panels if that precaution is not taken because the efforts are concentrated in the corners. The concrete (Hl) should be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all the metal parts are covered with at least 2.5cm of mixture. The application of concrete reinforces and integrates to the structure, creating at the junction point between the sill panel and the wall panel, a column in which the nervometal serves as a mold, a column that is repeated at each panel junction and that It is firmly integrated in turn to the next column by the reinforced concrete plate formed by the nerve, the rods (VI) and the concrete that structures the center of each panel. (D7) Installation method of lintel panels
Los paneles dintel (P5) (Gráficos #8) son los mismos paneles pared (Pl), pero de menor altura, llevan unas varillas de unión de cerchas (VI) soldadas diagonalmente debido a que no tienen apoyo inferior y debe trasmitir los esfuerzos de las cargas que soporta lateralmente a los paneles pared contra los que se encuentra apoyado. Al colocarse entre los paneles pared, deben traslaparse las varillas (VI) que sobresalen tanto de los paneles pared como de los paneles antepecho y sujetarse firmemente doblando las puntas de las varillas hacia el interior del panel, debido a que se concentran los esfuerzos en las esquinas en donde se colocan las ventanas, las puertas, o los espacios Ubres. El hormigón (Hl) debe aplicarse en dos capas de (aproximadamente 1.0 -1.3cm) cada una, verificando que no queden bolsas de aire y que queden cubiertas todas las partes metálicas con por lo menos 2.5cm de mezcla. La aplicación del hormigón refuerza y se integra a la estructura, creando en el punto de unión entre el panel dintel y el panel pared una columna en la que el nervometal sirve de molde, columna que se repite en cada unión de paneles y que se encuentra firmemente integrada a su vez a la siguiente columna por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel.The lintel panels (P5) (Graphs # 8) are the same wall panels (Pl), but of smaller height, they have truss welded rods (VI) diagonally welded because they have no lower support and must transmit the efforts of the loads that laterally supports the wall panels against which it is supported. When placed between the wall panels, the rods (VI) that protrude from both the wall panels and the sill panels must be overlapped and firmly secured by bending the tips of the rods towards the inside of the panel, because the efforts are concentrated on the corners where windows, doors, or udder spaces are placed. The concrete (Hl) should be applied in two layers of (approximately 1.0 -1.3cm) each, verifying that there are no air pockets and that all metal parts are covered with at least 2.5cm of mixture. The application of concrete reinforces and integrates into the structure, creating at the junction point between the lintel panel and the wall panel a column in which the nervometal serves as a mold, a column that is repeated in each panel junction and is located firmly integrated in turn to the next column by the reinforced concrete plate formed by the nerve, the rods (VI) and the concrete that structures the center of each panel.
(D8) Método de Colocación de panel pared con panel losa o cubierta(D8) Placement method of wall panel with slab panel or roof
Los paneles losa se ensamblan a los paneles pared (Gráficos #15) en el lugar de la construcción, traslapando y apoyando el panel losa sobre el panel pared y reforzando la unión con las varillas de refuerzo (V4, N5) según sea el caso, la uñón de los paneles se lo realiza con las uniones (Ul, U2, U3, U4), colocadas entre 5 y lOcm de separación la una de la otra y a ambos costados de la cerchas y varillas (NI) de ambos paneles al que se está sujetando. Se coloca luego el nervometal canaleta en los espacios que quedan entre las cerchas, el revestimiento de hormigón (Hl) debe aplicarse luego de haber colocado el mismo primero en las paredes, verificando que todas las secciones de varilla y nervometal de los paneles pared hayan sido cubiertas y tengan el 50% de resistencia o tres días de fraguado. Sobre el panel losa debe colocarse el Hormigón (Hl) en dos capas de 2cm de espesor cada una, llenando también de hormigón el nervometal canaleta de tal manera que conforme una viga a lo largo de toda la unión. El acabado final debe ser alisado y mvelado, en la parten inferior del panel se proyectará mortero de cemento (H2) en dos capas de (aproximadamente 1.0 -1.3cm) de espesor cada una. La aplicación del hormigón refuerza y se integra a la estructura de la losa creando una viga entre la unión de paneles losa, viga que se repite en cada unión y que se encuentra firmemente integrada a su vez a la siguiente viga por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel.The slab panels are assembled to the wall panels (Graphics # 15) at the construction site, overlapping and supporting the slab panel on the wall panel and reinforcing the joint with the reinforcing rods (V4, N5) as the case may be, the uñón of the panels is done with the joints (Ul, U2, U3, U4), placed between 5 and 10 cm apart from each other and both sides of the trusses and rods (NI) of both panels to which is holding. The nervous channel is then placed in the spaces that remain between the trusses, the concrete lining (Hl) must be applied after having placed it first on the walls, verifying that all the rod and nerve sections of the wall panels have been covered and have 50% resistance or three days of setting. On the slab panel, the Concrete (Hl) should be placed in two layers of 2cm thickness each, also filling the nerve gutter with concrete in such a way that it conforms a beam along the entire joint. The final finish should be smoothed and unveiled, in the lower part of the panel cement mortar (H2) will be projected in two layers (approximately 1.0 -1.3cm) thick each. The application of concrete reinforces and integrates into the structure of the slab creating a beam between the slab panel joint, beam that is repeated in each joint and which is firmly integrated in turn to the next beam by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
D9) Método de Colocación de los paneles pared con paneles losa y paneles pared en planta altaD9) Placement method of wall panels with slab panels and upstairs wall panels
Los paneles losa se ensamblan a los paneles pared (Gráficos #16) en el lugar de la construcción, traslapando y apoyando el panel losa sobre el panel pared y reforzando la unión con las varillas de refuerzo (V6 oV7) según sea el caso, la unión de los paneles se lo realiza con las uniones (Ul, U2, U3, U4), colocadas entre 5 y lOcm de separación la una de la otra y a ambos costados de la cerchas y varillas (VI) de ambos paneles al que se está sujetando, se coloca luego el nervometal canaleta en los espacios que quedan entre las cerchas, el revestimiento de hormigón (Hl) debe aplicarse luego de haber colocado el mismo primero en las paredes, verificando que todas las secciones de varilla y nervometal de los paneles pared hayan sido cubiertos y tengan el 50% de resistencia o tres días de fraguado, sobre el panel losa debe colocarse el Hormigón (Hl) en dos capas de 2cm de espesor cada una, llenando también de hormigón el nervometal canaleta de tal manera que conforme una viga a lo largo de toda la unión, quedando sobresalidas las varillas de refuerzo (V6 o V7). Los paneles pared (Pl) se colocan alineados entre las varillas de refuerzo de y se sujetan con las uniones (Ul... U4) colocadas con una separación que, de acuerdo al esfuerzo que resista, puede ser de 5 a lOcm de distancia. Se sujetan también los paneles entre sí con las mismas uniones anteriormente señaladas. Cuando se juntan los paneles, las varillas (VI) de los paneles se traslapan haciendo que penetre un panel dentro de otro hasta que se junten las cerchas y el nervometal de cada uno pero dejando el espacio necesario para que entre las dos cerchas penetren las varillas (V2) de los cimientos. La aplicación del hormigón refuerza e integra la estructura, creando en este punto una columna en la que el nervometal sirve de molde, columna que se repite en cada unión de paneles y que se encuentra firmemente integrada a su vez a la siguiente columna por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel. El hormigón (Hl) o el mortero (H2), debe aplicarse en dos capas de aproximadamente 1.0 -1.3cm cada una, verificando que se rellenen completamente los espacios en el interior de las cerchas, que no queden bolsas de aire y que queden cubiertas todas las partes metálicas de los paneles con por lo menos 2.5cm de mezcla. El acabado final debe ser alisado y nivelado, en la parte inferior del panel se proyectará mortero de cemento (H2) en dos capas de aproximadamente 1.0 -1.3cm de espesor cada una. La aplicación del hormigón refuerza e integra a la estructura, de la losa creando una viga entre la unión de paneles losa, viga que se repite en cada y que se encuentra firmemente integrada a su vez a la siguiente viga por la placa de hormigón armado formada por el nervometal, las varillas (VI) y el hormigón que estructura el centro de cada panel.The slab panels are assembled to the wall panels (Graphics # 16) at the construction site, overlapping and supporting the slab panel on the wall panel and reinforcing the joint with the reinforcing rods (V6 or V7) as the case may be, panel junction it is done with the joints (Ul, U2, U3, U4), placed between 5 and 10 cm apart from each other and both sides of the trusses and rods (VI) of both panels to which it is being attached, placed then the nerve channel in the spaces between the trusses, the concrete lining (Hl) must be applied after having placed it first on the walls, verifying that all the rod and rib sections of the wall panels have been covered and have 50% resistance or three days of setting, on the slab panel the Concrete (Hl) must be placed in two layers of 2cm thick each, also filling the nerve gutter with concrete such that it conforms a beam along of the entire joint, with the reinforcing rods protruding (V6 or V7). The wall panels (Pl) are placed aligned between the reinforcing rods of and are secured with the joints (Ul ... U4) placed with a separation that, according to the effort that resists, can be 5 to 10 cm apart. The panels are also fastened together with the same joints indicated above. When the panels are joined, the rods (VI) of the panels overlap causing one panel to penetrate into another until the trusses and the nerves of each are joined but leaving the necessary space for the rods to penetrate the rods (V2) of the foundations. The application of concrete reinforces and integrates the structure, creating at this point a column in which the nervometal serves as a mold, a column that is repeated at each panel junction and which is firmly integrated in turn to the next column by the plate of reinforced concrete formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel. Concrete (Hl) or mortar (H2) should be applied in two layers of approximately 1.0 -1.3cm each, verifying that the spaces inside the trusses are completely filled, that there are no air pockets and that they are covered all metal parts of the panels with at least 2.5cm of mixture. The final finish should be smoothed and leveled, at the bottom of the panel cement mortar (H2) will be projected on two layers approximately 1.0-1.3cm thick each. The application of concrete reinforces and integrates the structure of the slab by creating a beam between the slab panels, beam that is repeated in each and that is firmly integrated in turn to the next beam by the reinforced concrete plate formed by the nervometal, the rods (VI) and the concrete that structures the center of each panel.
(DIO) Método de colocación de instalaciones eléctricas y sanitarias Para la colocación de instalaciones eléctricas y sanitarias en los paneles (Gráficos #10) se pueden utilizar todos los sistemas conocidos para armar las instalaciones eléctricas y sanitarias, como tuberías rígidas, mangueras, o cables cubiertos de refuerzos, los paneles permiten con facilidad trabajar las instalaciones eléctricas o sanitarias antes o después de ser colocados en obra sin necesidad de que estén revestidos de hormigón (Hl) o mortero de cemento (H2), el trabajo para pasar las tuberías se lo realiza cortando o creando con ligeros golpes que deformen hacia el interior un canal en la parte expandida del nervometal (NI, N2, N3) respetando los nervios del mismo, los cajetines accesorios tableros o griferías se colocan cortando el nervometal y amarrándolos con alambre a las varillas transversales(Vl) más cercanas de los paneles. Si en algún caso especial se requiere cortar una varilla transversal deberá ser reforzada luego de concluido el trabajo. Se repara el nervometal cortado y se procede a revestir los paneles instalados de hormigón o mortero de cemento. El método de colocación permite que las instalaciones sanitarias y/o eléctricas sean debidamente probadas antes de proceder a revestir o rellenar de hormigón o mortero de cemento los paneles facilitando cualquier reparación previa.(DIO) Method of placing electrical and sanitary installations For the installation of electrical and sanitary installations in the panels (Graphs # 10) all known systems can be used to assemble electrical and sanitary installations, such as rigid pipes, hoses, or cables covered with reinforcements, the panels allow to easily work the electrical or sanitary installations before or after being placed on site without the need to be covered with concrete (Hl) or cement mortar (H2), the work to pass the pipes is It is carried out by cutting or creating with light strokes that deform inward a channel in the expanded part of the nervometal (NI, N2, N3) respecting the nerves of the same, the accessory boards or faucets are placed by cutting the nervous and wiring them to the Transverse rods (Vl) closest to the panels. If in any special case it is required to cut a transverse rod it must be reinforced after the work is finished. The cut nerve is repaired and the installed concrete or cement mortar panels are covered. The placement method allows sanitary and / or electrical installations to be properly tested before proceed to cover or fill concrete or cement mortar panels facilitating any previous repair.
(Dll) Método de prevenir la corrosión de la estructura de acero Toda estructura de acero tiene como problema principal la corrosión debido a que el contacto con el aire húmedo al igual que un PH bajo en las arenas o agua que se utilizan para fabricar el hormigón (Hl) y que acelera el proceso de oxidación. El desequilibrio del PH genera una corriente eléctrica que en su proceso de descarga y produce la corrosión. Cuando se produce la misma el óxido de hierro tiende a crecer de 8 a 10 veces su tamaño produciendo fisuras en el concreto que debilitan la estructura y disminuyen su resistencia a terremotos, huracanes, tornados, etc. El método para evitar que se produzca la corrosión contempla que los paneles que se utilicen para construir casas vayan galvanizados en su totalidad y además como la estructura instalada forma en las viviendas una jaula de acero totalmente interconectada entre si, se la protegerá conectado la estructura a un cable eléctrico colocando en el extremo un cátodo de zinc de desgaste y enterrándolo a una profundidad de por lo menos 150cm por el que se desviará la corriente eléctrica, librando la estructura de la corrosión. (Dll) Method of preventing corrosion of the steel structure Every steel structure has as its main problem the corrosion due to the contact with the humid air as well as a low PH in the sand or water used to make the concrete (Hl) and that accelerates the oxidation process. The imbalance of the PH generates an electric current that in its discharge process and produces corrosion. When it is produced, iron oxide tends to grow 8 to 10 times in size, producing cracks in the concrete that weaken the structure and decrease its resistance to earthquakes, hurricanes, tornadoes, etc. The method to prevent corrosion from occurring contemplates that the panels used to build houses are galvanized in their entirety and also as the structure installed in the homes forms a steel cage totally interconnected with each other, the structure connected to the structure will be protected. an electric cable placing a wear cathode at the end and burying it at a depth of at least 150cm through which the electric current will be diverted, ridding the structure of corrosion.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BR0205692-5A BR0205692A (en) | 2001-07-17 | 2002-03-07 | Prefabricated panel building system using space metal structure |
| KR10-2003-7002475A KR20030029831A (en) | 2001-07-17 | 2002-03-07 | Construction system with pre-fabricated panels having a metallic spatial structure |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EC2001004123A ECSP014123A (en) | 2001-07-17 | 2001-07-17 | CONSTRUCTION SYSTEM WITH PREFABRICATED METALLIC STRUCTURE PANELS (MUROTEC) |
| ECSP-01-4123 | 2001-07-17 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003008730A1 true WO2003008730A1 (en) | 2003-01-30 |
Family
ID=40257232
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EC2002/000001 Ceased WO2003008730A1 (en) | 2001-07-17 | 2002-03-07 | Construction system with pre-fabricated panels having a metallic spatial structure |
Country Status (10)
| Country | Link |
|---|---|
| KR (1) | KR20030029831A (en) |
| CN (1) | CN1488023A (en) |
| BR (1) | BR0205692A (en) |
| EC (1) | ECSP014123A (en) |
| PA (1) | PA8550601A1 (en) |
| PE (1) | PE20020991A1 (en) |
| SV (1) | SV2003001178A (en) |
| WO (1) | WO2003008730A1 (en) |
| YU (1) | YU15803A (en) |
| ZA (1) | ZA200301627B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2264596A1 (en) * | 2004-01-21 | 2007-01-01 | Carlos Bonet Ballester | Modular armor used in fabrication of construction pillars, has corrugated steel bars and cross-sectional rods joined together to form modules which are attached to reinforced concrete pillar by welding or by using metallic fixing components |
| CN103572866A (en) * | 2012-07-30 | 2014-02-12 | 吴淑环 | Assembly type wall |
| US10584475B1 (en) | 2019-06-19 | 2020-03-10 | Soleman Abdi Idd | Method and system for construction and building |
| US11965328B2 (en) | 2020-04-08 | 2024-04-23 | Welkin Modular, Inc. | Systems and methods for a modular building |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101907524B1 (en) * | 2011-12-26 | 2018-10-16 | 재단법인 포항산업과학연구원 | Building interior wall |
| CN102535680B (en) * | 2012-02-21 | 2014-03-12 | 北京工业大学 | Compound mortar light hollow wall structure with embedded column and T-shaped steel plate net |
| CN102839770B (en) * | 2012-09-10 | 2015-08-12 | 谢秀英 | A kind of hollow heat insulation wall and preparation method thereof |
| CN106368316A (en) * | 2016-11-07 | 2017-02-01 | 阿博建材(昆山)有限公司 | Composite truss, composite truss assembly and composite truss combination |
| CN109594676A (en) * | 2018-11-23 | 2019-04-09 | 同济大学 | A kind of precast concrete sandwich heat preservation wallboard and exterior wall |
| CN110847465B (en) * | 2019-10-29 | 2021-05-11 | 福建筑可丽建材科技有限公司 | A three-dimensional steel mesh reinforced lightweight floor slab |
| KR102431326B1 (en) * | 2022-02-17 | 2022-08-11 | 이형훈 | Strut-tie connection structure and construction structure using the same |
| WO2025015391A1 (en) * | 2023-07-15 | 2025-01-23 | Regina Carlos Antonio Claudia | Construction system for prefabricated modules with truss structure clad in aluminium composite |
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|---|---|---|---|---|
| DE1940198A1 (en) * | 1968-10-03 | 1970-08-20 | Voest Ag | Prefabricated building panels, in particular for making walls and ceilings |
| US4625484A (en) * | 1985-07-05 | 1986-12-02 | High Tech Homes, Inc. | Structural systems and components |
| US4637187A (en) * | 1985-08-02 | 1987-01-20 | Campbell Henry F | Prefabricated building panels |
| US4741139A (en) * | 1985-10-02 | 1988-05-03 | Henry Fred Campbell | Prefabricated building panel |
-
2001
- 2001-07-17 EC EC2001004123A patent/ECSP014123A/en unknown
-
2002
- 2002-03-07 KR KR10-2003-7002475A patent/KR20030029831A/en not_active Withdrawn
- 2002-03-07 WO PCT/EC2002/000001 patent/WO2003008730A1/en not_active Ceased
- 2002-03-07 CN CNA028023951A patent/CN1488023A/en active Pending
- 2002-03-07 BR BR0205692-5A patent/BR0205692A/en not_active Application Discontinuation
- 2002-03-07 YU YU15803A patent/YU15803A/en unknown
- 2002-03-07 ZA ZA200301627A patent/ZA200301627B/en unknown
- 2002-07-15 PA PA20028550601A patent/PA8550601A1/en unknown
- 2002-07-16 PE PE2002000630A patent/PE20020991A1/en not_active Application Discontinuation
- 2002-07-17 SV SV2002001178A patent/SV2003001178A/en not_active Application Discontinuation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1940198A1 (en) * | 1968-10-03 | 1970-08-20 | Voest Ag | Prefabricated building panels, in particular for making walls and ceilings |
| US4625484A (en) * | 1985-07-05 | 1986-12-02 | High Tech Homes, Inc. | Structural systems and components |
| US4637187A (en) * | 1985-08-02 | 1987-01-20 | Campbell Henry F | Prefabricated building panels |
| US4741139A (en) * | 1985-10-02 | 1988-05-03 | Henry Fred Campbell | Prefabricated building panel |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2264596A1 (en) * | 2004-01-21 | 2007-01-01 | Carlos Bonet Ballester | Modular armor used in fabrication of construction pillars, has corrugated steel bars and cross-sectional rods joined together to form modules which are attached to reinforced concrete pillar by welding or by using metallic fixing components |
| ES2264596B1 (en) * | 2004-01-21 | 2007-12-01 | Carlos Bonet Ballester | MODULAR ARMOR FOR THE MANUFACTURE OF ARMED PILLARS IN THE CONSTRUCTION OF BUILDINGS. |
| CN103572866A (en) * | 2012-07-30 | 2014-02-12 | 吴淑环 | Assembly type wall |
| US10584475B1 (en) | 2019-06-19 | 2020-03-10 | Soleman Abdi Idd | Method and system for construction and building |
| US10961695B2 (en) | 2019-06-19 | 2021-03-30 | Soleman Abdi Idd | Method and system for construction and building |
| US11965328B2 (en) | 2020-04-08 | 2024-04-23 | Welkin Modular, Inc. | Systems and methods for a modular building |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1488023A (en) | 2004-04-07 |
| BR0205692A (en) | 2003-07-15 |
| YU15803A (en) | 2005-06-10 |
| PE20020991A1 (en) | 2002-12-04 |
| PA8550601A1 (en) | 2003-02-14 |
| SV2003001178A (en) | 2003-07-10 |
| ZA200301627B (en) | 2004-04-20 |
| KR20030029831A (en) | 2003-04-16 |
| ECSP014123A (en) | 2003-03-10 |
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