WO2003008795A1 - Accumulating fuel injector - Google Patents
Accumulating fuel injector Download PDFInfo
- Publication number
- WO2003008795A1 WO2003008795A1 PCT/JP2002/005714 JP0205714W WO03008795A1 WO 2003008795 A1 WO2003008795 A1 WO 2003008795A1 JP 0205714 W JP0205714 W JP 0205714W WO 03008795 A1 WO03008795 A1 WO 03008795A1
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- WO
- WIPO (PCT)
- Prior art keywords
- pressure
- fuel
- injectors
- injector
- return pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0047—Layout or arrangement of systems for feeding fuel
- F02M37/0052—Details on the fuel return circuit; Arrangement of pressure regulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/31—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements
- F02M2200/315—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements for damping fuel pressure fluctuations
Definitions
- high-pressure fuel supplied from a fuel supply pump is temporarily stored in a common rail, and the high-pressure fuel stored in the common rail is supplied to each cylinder from a plurality of injectors provided for each cylinder of the internal combustion engine.
- a pressure accumulating fuel injection device
- injectors used in this type of fuel injection device.
- Japanese Patent Application Laid-Open No. H11-210589 discloses a type of injector.
- a valve body (nozzle needle) that opens and closes the injection hole formed in the injector body, and a back pressure control chamber into which fuel from the common rail is introduced to apply an operating force to the valve body in the direction to close the injection hole (Back pressure chamber), an oil sump (oil sump) into which fuel from the common rail is introduced to apply an operating force to the nozzle needle in the direction of opening the injection hole, and a fuel oil in the back pressure control chamber.
- It comprises an on-off valve (valve) for leaking, and an actuator (electromagnetic coil, spring for biasing the valve in the valve closing direction, etc.) for controlling the on-off operation by the on-off valve.
- an on-off valve valve
- an actuator electromagnettic coil, spring for biasing the valve in the valve closing direction, etc.
- the movable part such as the armature of the actuator is a return pipe.
- the movable part is lifted by electromagnetic force when the actuator is energized, and the on / off valve is opened and closed by returning the movable part by the reaction force of the spring by releasing the energization. Therefore, if the pressure pulsation caused by the leak of fuel oil in the back pressure control chamber continues in the return pipe, the pressure acting on the movable part of the actuator also fluctuates.
- the dynamic characteristic of the on-off valve changes due to the pressure pulsation and the injection amount of the injector changes.
- the injector is adjusted so as to obtain a predetermined injection amount assuming a stable movement of the movable portion of the actuator, but when the next injection is performed in a state where the pressure pulsation in the return pipe is large.
- the injection timing of the injector coincides with the point in time when the pressure in the return pipe falls and the injection timing of the injector also coincides, the pressure acting on the movable part of the actuator also decreases, so that the lift speed of the movable part increases and the back pressure control chamber
- fuel oil leaks rapidly and the valve body lifts immediately, increasing the injection volume.
- the pressure pulsation of the return pipe connected to the injector is reduced, and the influence of the injector on the actuator is reduced, thereby suppressing the variation in the amount of oil injected from each injector regardless of the injection timing.
- the main object is to provide a pressure-accumulation type fuel injection device that can perform the operation. It also aims to prevent cavitation in the return pipe and reduce erosion in the actuator room around the pole seat.
- a pressure-accumulation fuel supply device includes a common rail for accumulating high-pressure fuel pumped from a fuel supply pump, and injecting the high-pressure fuel accumulated on the common rail into a cylinder of a high-pressure engine
- a plurality of injectors each of which is provided with a valve body for opening and closing an injection hole, and a fuel oil from the common rail for applying an operating force to the valve body in a direction to close the blind hole.
- a back-pressure control chamber to be introduced; an on-off valve for releasing the operating force of the valve body in the closing direction by leaking fuel oil in the back-pressure control chamber; and an actuator for controlling the on-off operation by the on-off valve.
- a throttle means for reducing the passage area is provided at a portion downstream of a portion where the fuel oil leaking from the plurality of injectors joins.
- a throttle means is provided on a path on which fuel leaking from a plurality of injectors connected to the return pipe is collected and returned to the low-pressure source, so that pressure fluctuations in the return pipe are absorbed and the pressure in the return pipe is reduced to the atmospheric pressure.
- the pressure pulsation acting on the actuator of the injector can be reduced.
- the return pipe is It may be constituted by a common pipe to be connected, and further provided with a throttle means for narrowing the passage area between the respective injectors.
- the return pipe is composed of a plurality of branch pipes for connecting injectors and a collecting pipe to which these branch pipes are connected, and different injectors with different injection timings are used. May be connected to different branches.
- the return pipe may be made of a soft tube that can be elastically deformed by the pressure of fuel oil leaking from the back pressure control chamber of the injector. Good.
- the pressure pulsation generated at the time of the injection of each injector can be absorbed by the soft tube constituting the return pipe, and the pressure pulsation can be quickly terminated.
- FIG. 1 is a diagram showing a configuration example of a pressure accumulating fuel supply device according to the present invention.
- FIG. 2 is a cross-sectional view showing an injector used in the accumulator-type fuel supply device of FIG.
- FIG. 3 is an enlarged sectional view showing a main part of the injector shown in FIG.
- FIG. 4 is a diagram showing pressure changes in the return pipe detected by the pressure sensors A and B in the accumulator type fuel supply device shown in FIG. 1.
- FIG. Fig. 4 (b) shows the measurement results when the engine speed was set to 200 rpm
- Fig. 4 (c) shows the measurement results when the engine speed was set to 200 rpm. The results of the measurement in the case where the rotation was set at +400 revolutions per minute are shown.
- FIG. 5 is a diagram showing another configuration example of the accumulator type fuel supply device according to the present invention.
- FIG. 6 is a diagram showing a change in the pressure of the return pipe detected by the pressure sensors A and B in the accumulator type fuel supply device shown in FIG. 5, and FIG. Fig. 6 (b) shows the measurement results when the engine rotation speed was set to 200 rpm, and Fig. 6 (c) shows the measurement results when the engine rotation speed was set to 200 rotations per minute. The measurement results when the rotation speed is set to 400 000 revolutions per minute are shown.
- FIG. 7 is a diagram showing still another configuration example of the accumulator-type fuel supply device according to the present invention.
- FIG. 8 is a diagram showing a change in the pressure in the return pipe detected by the pressure sensors A and B in the accumulator type fuel supply device shown in FIG. 7, and FIG. Fig. 8 (b) shows the measurement results when the engine rotation speed was set to 200 rpm, and Fig. 8 (c) shows the measurement results when the engine rotation speed was set to 200 rotations per minute. The measurement results when the rotation speed is set to 400 000 revolutions per minute are shown.
- FIG. 9 is a diagram showing a pressure change in the return pipe detected by the pressure sensors A and B when the return pipe is configured by a soft tube in the accumulator type fuel supply device shown in FIG. Fig. 10 shows the case where the injection timing is shifted between the accumulator type fuel supply device shown in Fig. 1, Fig. 5, and Fig. 7 and the accumulator type fuel supply device in which the return pipe is composed of a soft tube in the configuration of Fig. 1.
- FIG. 8 is a view showing an experimental result of measuring a change in pressure of the return pipe at the start of injection.
- FIG. 11 shows a conventional accumulator fuel supply device, the accumulator fuel supply device shown in Figs. 1 and 5, and the accumulator fuel in which the return pipe in the configuration of Fig. 1 is constituted by a soft tube.
- FIG. 9 is a diagram showing experimental results obtained by measuring a change in the pilot injection amount when the injection timing is shifted in the supply device.
- a pressure-accumulating fuel supply device includes a fuel tank 1 constituting a low-pressure source, a fuel supply pump 2 for supplying fuel under pressure, and a common rail 3 for storing high-pressure fuel supplied from the fuel supply pump.
- the engine includes an injector 4 provided for each cylinder of the internal combustion engine.
- This accumulator type fuel supply device connects a fuel tank 1 and a fuel supply pump 2 with a pipe 5, a fuel supply pump 2 with a common rail 3, a pipe 6, and connects the common rail 3 with each injector 4.
- the fuel oil pumped up from the fuel tank 1 is pressurized by the fuel supply pump 2 and then pressure-fed to the common tray 3 to supply fuel to each injector 4 from the common nozzle 3.
- the accumulator type fuel supply device returns fuel oil having a predetermined pressure or more sent to the fuel supply pump 2 through the return pipe 8 to the fuel tank 1 and also has a fuel oil injector having a specified pressure or more in the common rail 3.
- the fuel oil leaking during the injection of 4 and the fuel leaking from the sliding parts are returned to the fuel tank 1.
- the injector 4 is provided with a nozzle body 12 in which an injection hole 11 is formed at the tip of the injector housing 10, and a retaining nut 13 is screwed around the injector housing 10 to form an injector.
- the housing 10 and the nozzle body 12 are integrally fastened.
- a fuel inlet 14 is formed on the upper side surface of the injector housing 10.
- the fuel inlet 14 is provided with a passage 15 formed in the injector housing 10 and a passage 16 formed in the nozzle body 12.
- a pressure receiving portion 20 of a nozzle needle 19 slidably inserted into a fitting hole 18 of the nozzle body 12 faces the oil reservoir 17.
- the high-pressure fuel flowing from the fuel inlet 14 into the pressure receiving section 20 always flows.
- a through-hole 21 which is aligned with the fitting hole 18 of the nozzle body 12, and in this through-hole 21, a nozzle hole 19 and a pozzolet 22 are provided.
- a nozzle piston 23 is disposed, which is displaceable integrally with Nozno Renee Donore 19.
- a nozzle spring 25 is elastically mounted between the spring receiver 24 provided on the injector housing 10 and the port 22 with a predetermined set force. Is always urged in the direction of closing the borehole 11.
- a valve body 26 into which nozzle nozzles 23 are slidably inserted is inserted into a through hole 21 in the upper part of the housing 10 so that the valve body 1 26 and the nozzle piston 2 3
- a back pressure control room 27 is formed by the space surrounded by.
- An annular space 28 communicating with the passage 15 is formed around the valve body 26, and the annular space 28 is connected to the back pressure via a first throttle passage 31 formed in the valve body 26.
- the effective pressure receiving area of the valve piston 23 facing the back pressure control chamber 27 (the area projected on the surface perpendicular to the axis of the valve piston 23) is the nozzle facing the oil reservoir 17 It is formed larger than the effective pressure receiving area of the needle (area projected on a plane perpendicular to the axis of the nozzle needle).
- a core holder 35 holding a core 34 on which the exciting coil 33 is wound is fixed to the injector housing 10 by a retaining nut 36 on the upper part of the inductor housing 10.
- An actuator chamber 37 is formed by a space surrounded by the core 34, the core holder 35, and the injector housing 10.
- a second throttle passage 32 that communicates the back pressure control chamber 27 and the actuator chamber 37, and the second throttle passage 32 is a valve that constitutes an on-off valve. It can be opened and closed by poles 38.
- a bowl-shaped pole seat portion S9 that expands upward is formed at the peripheral edge of the valve body 26 where the second throttle passage 32 opens, and the movement of the valve ball 38 from above. It is regulated by the anchor port 40 that abuts.
- an anchor guide 41 for slidably holding an anchor bolt 40 is provided at an upper portion of the pulp pod 26 via a spacer 42, and at an upper portion of the anchor port 40.
- An anchor plate 43 that is attracted to the core 34 by energizing the exciting coil 33 facing the core 34 is fixed.
- the anchor plate 43 is urged toward the core by an anchor spring 44 provided between the anchor plate 43 and the anchor guide 41.
- the upper part of the anchor bolt 40 is inserted into a through hole 45 formed at the center of the core 34 via the anchor plate 43, and A core valve spring 47 mounted between the back flow tube 46 attached to the upper portion constantly urges the anchor bonoleto 40 toward the valve body 26.
- the core valve spring 47 has a stronger spring force than the anchor spring 44, and when the excitation coil 33 is not energized, the anchor bolt 40 is displaced downward so that the anchor bolt 40 is displaced downward.
- the plate 43 is separated from the core 34 and the valve ball 38 is pressed against the pole seat portion 39 to close the second throttle passage 32.
- the knock flow tube 46 has a fuel discharge port 48 formed so as to be aligned with the through hole 45 of the core 34.
- the fuel discharge port 48 is connected to the actuator chamber 37 and a passage (not shown). The fuel is always communicated through the fuel tank 37 and the fuel leaked to the actuator chamber 37 is discharged through the fuel discharge port 48.
- Reference numeral 50 denotes a connector for supplying a current to the exciting coil 33
- reference numeral 51 denotes a leak passage for guiding fuel leaking through the clearance to the actuator chamber 37.
- the current supplied to the exciting coil 33 of the injector 4 is controlled by an electronic control unit (ECU) based on various information signals such as the engine speed detected by various sensors (not shown). It has become.
- ECU electronice control unit
- the anchor plate 4 3 is pressed downward by the core valve spring 47, and the valve pole 38 is pressed against the pole seat portion 39 to form the second throttle passage. 3 2 is closed.
- the back pressure control chamber 27 is filled with high-pressure fuel from the common rail 3 via the first orifice 31, and the fuel oil pressure in the back pressure control chamber 27 is maintained.
- the fuel oil pressure is applied to the nozzle needle 19 in the valve opening direction, but the nozzle needle 19 has a difference in effective pressure receiving area with the valve piston 23. , And the nozzle spring 25 is pressed downward by the set force of the nozzle spring 25, and the injection hole 11 is closed.
- the return pipe 8 of the accumulator-type fuel supply device having the injector 4 configured as described above is used to supply the fuel flowing out through an overflow valve (not shown) provided to the fuel supply pump 2.
- Pipe that guides the fuel to the collector 52 attached to the common rail 3, and the fuel that is connected to the collector 52 and sent through the relay pipe 53 and the pressure in the common rail 3 is specified.
- Via an overpressure valve (not shown) that opens when the pressure exceeds It comprises a collecting pipe 54 that guides the fuel that has flowed out to the fuel tank 1, and a branch pipe 55 that has a connecting portion that connects to the fuel discharge port 48 of each injector 4.
- a portion of the collecting pipe 54 downstream of the portion where the branch pipe 55 is connected that is, a portion of the return pipe 8 downstream of the portion where the fuel leaking from the plurality of injectors 4 merges.
- An orifice 56 is formed to reduce the passage area of that portion.
- the high-pressure fuel filled in the back pressure control chamber 27 is supplied to the branch pipe 55 through the second throttle passage 32, the actuator chamber 37, and the fuel discharge port 48.
- Pressure, the pressure in the branch pipe 55 and the collecting pipe 54 connected to the branch pipe 55 pulsates, but this pulsation is absorbed by the orifice 56 provided in the collecting pipe 54. Since it is possible to end immediately, it is possible to avoid a state in which the pressure in the branch pipe 55 is greatly pulsating at the time of the next injection, and the state in the branch pipe 55 can be avoided. It is possible to keep the pressure above atmospheric pressure.
- a movable part having a large pressure receiving area such as an anchor plate 43, is stored in the actuator chamber 37 of the injector 4, so that if the pressure in the actuator chamber 37 fluctuates greatly, the nozzle eddle 19 Will have an effect on the movement.
- the case where the actuator chamber 37 is maintained at the predetermined pressure is compared with the case where the predetermined pressure is maintained.
- the movement of the anchor plate 43 when power is supplied becomes agile, and the fuel oil in the back pressure control chamber 27 leaks rapidly, so that the nozzle-dollar 19 is immediately lifted and the injection amount increases. There is an inconvenience.
- the orifice 56 should be provided in the collecting pipe 54. Therefore, the pressure pulsation of the branch pipe 55 and the actuator chamber 37 of the injector 4 communicating therewith can be quickly terminated, and the pressure in that portion can be maintained at or above the atmospheric pressure. It is possible to suppress variations in the amount of blown-out air, prevent the occurrence of cavitation in the return pipe 8, and reduce erosion around the pole seat section 39 and the actuator chamber 37. Becomes possible.
- the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm, and the pressure sensor A disposed immediately before the orifice 56 and the collecting pipe 54 of the branch pipe 55 are set.
- FIG. 4 When the pressure pulsation of the return pipe 8 was measured by the pressure sensor B disposed immediately above the injector 4 connected to the nearest part, the result as shown in FIG. 4 was obtained.
- the pressure measured by pressure sensor A is indicated by a broken line
- the pressure measured by pressure sensor B is indicated by a solid line.
- Fig. 4 (b) shows the case where the engine speed is set to 200 rpm
- Fig. 4 (c) shows the case where the engine speed is set to 400 rpm. The case is shown.
- FIG. 5 the configuration shown in FIG. 1 is assumed, and between the injector 4 of the branch pipe 55 and the injector 4, and the most downstream side of the branch pipe 55.
- a configuration is shown in which an orifice 57 for reducing the passage area is formed between a portion connected to the injector and a portion connected to the collecting pipe 54 of the branch pipe 55.
- the pressure pulsation in the branch pipe 55 generated at the time of injection of the injector 4 is reduced by the adjacent injector 4. This makes it difficult to convey the information, and makes it possible to further suppress fluctuations in the injection amount of the injector 4 that is injected next.
- the diameter of the orifice 57 provided in the branch pipe 55 is set to 0.5 mm
- the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm
- the pressure pulsation in the return pipe 8 is reduced.
- the broken line indicates the result measured by the pressure sensor A
- the solid line indicates the result measured by the pressure sensor B.
- Fig. 6 (a) shows the case where the engine speed is 800 rpm
- Fig. 6 (b) shows the case where the engine speed is 200 rpm
- 6 (c) shows the case where the engine rotation speed is set at 400 rpm.
- the pressure in the return pipe 8 at the time of injection by the injector 4 can be maintained at or above the atmospheric pressure, and the pressure pulsation generated at the time of injection by the injector 4 can be absorbed by the orifice 5.7.
- FIG. 7 shows another configuration example of the return pipe 8.
- a plurality of branch pipes 55 connected to the collecting pipe 54 are provided, and different injectors 4 having different injection timings are different.
- the configuration is such that they are connected to branch pipes 55a and 55b.
- injectors 4 are connected to the first cylinder injector (# 1) ⁇ the third cylinder injector (# 3) —the fourth cylinder injector
- the injector for the first cylinder (# 4) 1) and the fourth-cylinder injector (# 4) are connected to the branch pipe 55a, and the second-cylinder injector (# 2) and the third-cylinder injector (# 3) are branched. It is configured to connect to 55b. Since the other configuration is the same as the configuration shown in FIG. 1, the same portions are denoted by the same reference numerals and description thereof will be omitted.
- the branch pipe to which the injector 4 previously injected is connected and the branch pipe to which the injector 4 to be injected next is connected can be made different. This makes it difficult to transmit the previous pressure pulsation and makes it possible to increase the interval at which fuel leaks to the same branch pipe, so that the pressure pulsation can be more reliably terminated. It is possible to further suppress the variation in the injection in the rectifier 4.
- the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm, and the pressure pulsation in the return pipe 8 is measured.
- the results were obtained as shown in FIG. Also in this case, the broken line shows the result measured by the pressure sensor A, and the solid line shows the result measured by the pressure sensor B.
- Fig. 8 (a) shows the case where the engine speed is 800 rpm
- Fig. 8 (b) shows the case where the engine speed is 200 rpm
- FIG. 8 (c) shows the case where the engine speed is set at 400 rpm.
- the pressure in the return pipe 8 at the time of the injection of the injector 4 can be maintained at or above the atmospheric pressure, and the pressure pulsation generated at the time of the injection at the end of the injection is terminated by the next injection of the injector. This makes it possible to reduce the variation in injection at each injector 4. And it became possible.
- the return pipe 8 may be configured by a soft tube that can be elastically deformed by the pressure of the fuel oil leaking from the pressure control chamber 27 of the injector 4.
- the soft tube an ordinary hose formed of a synthetic resin material or the like may be used, and with such a configuration, the pressure pulsation at the time of injection of each of the injectors 4 may be increased. Can be absorbed by the tube itself that constitutes the return pipe, and the pressure pulsation can be terminated before the next injector injection, thus suppressing the variation in injection at each injector 4. Becomes
- FIG. 9 shows the measurement results when a soft tube is used as the return pipe 8 and the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm.
- the graph shown in Fig. 10 shows how the pressure in the actuator chamber 37 at the start of injection changes when the injection timing is shifted, and the orifice 5 6 is connected to the collecting pipe 54.
- a case where an orifice 57 is provided between the injectors and a branch passage 55 • If the return pipe 8 is made of a separate material and the return pipe 8 is made of a soft tube, the width of the pressure fluctuation can be further reduced.
- the branch passage 55 is made a separate, the effect is large. there were. It was also confirmed that even when the orifice 57 was provided between the injectors, the pressure fluctuation became smaller as the orifice diameter was reduced.
- the characteristic line shown in FIG. 11 shows the result of measuring the injection amount of the pilot injection while shifting the injection timing (the interval T diff between the pilot injection and the main injection).
- the orifice 56 was provided in the force collecting pipe 54, where the injection amount of the pipe fluctuated greatly, so that the pressure in the return pipe was maintained at or above atmospheric pressure. In this case, it is possible to reduce the fluctuation of the injection amount.Furthermore, when an orifice 57 is provided between the injectors, and when a soft tube is used, the variation in the pipe injection amount is further reduced. We were able to.
- the valve body that opens and closes the injection hole and the back pressure through which fuel from the common rail is introduced to apply an operating force to the valve body in the direction that closes the nozzle hole
- the valve body is closed by leaking the oil pressure in the control chamber, the oil reservoir in which fuel from the common rail is introduced to apply an operating force to the valve body in the direction of opening the injection hole, and the back pressure control chamber to the low pressure side.
- Opening / closing valve that releases the operating force in the direction, and an actuator that controls the opening / closing operation of the opening / closing valve.
- a pressure-accumulating fuel supply device that includes an injector configured to include an ejector and returns the fuel leaked from the back pressure control chamber to a low pressure source via a return pipe connected to the injector.
- a throttle means for reducing the passage area is provided at a part downstream of the part where the fuel leaking from the plurality of injectors joins, so that the pressure fluctuation in the return pipe is reduced to exceed the atmospheric pressure.
- the pressure pulsation acting on the actuator of the injector can be reduced.
- a stable movement of the actuator of each injector can be ensured, so that the variation in the amount of oil injected from each injector can be suppressed, and the occurrence of cavitation in the return pipe can be prevented.
- the return pipe is constituted by a common pipe to which a plurality of injectors are connected, and the throttle means for reducing the passage area is provided between the respective injectors, the pressure in the return pipe can be maintained at atmospheric pressure or higher.
- the pressure pulsation generated at the time of injector injection can be transmitted to the adjacent injectors, and it is possible to suppress variations in the amount of injection from each injector.
- the return pipe is composed of a plurality of branch pipes connected to the injectors and a collecting pipe connected to these branch pipes, and different injectors with different injection timings are connected to different branch pipes, This makes it less likely to be affected by the previous injection, thereby reducing variations in the amount of oil injected from each injector.
- the return pipe is constituted by a soft tube that can be elastically deformed by the pressure of fuel oil leaking from the back pressure control chamber of the injector, the pressure pulsation generated at the time of injection of each injector is absorbed by the return pipe.
- the pressure pulsation in the return pipe can be terminated before another injector ejects, and the variation in the amount of oil injected from each injector can be suppressed.
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Abstract
Description
明 細 書 蓄圧式燃料噴射装置 技術分野 Description Accumulated fuel injection system Technical field
この発明は、 燃料供給ポンプから供給される高圧燃料をコモンレール に一旦蓄積し、 このコモンレールに蓄積された高圧燃料を内燃機関の気 筒毎に設けられた複数のィンジェクタから各気筒へ供給するようにして いる蓄圧式燃料噴射装置に関する。 背景技術 According to the present invention, high-pressure fuel supplied from a fuel supply pump is temporarily stored in a common rail, and the high-pressure fuel stored in the common rail is supplied to each cylinder from a plurality of injectors provided for each cylinder of the internal combustion engine. And a pressure accumulating fuel injection device. Background art
従来、 この種の燃料噴射装置に用いられるインジェクタとしては、 い ろいろな形式のものが知られているが、 例えば、 特開平 1 1— 2 1 0 5 8 9号公報に示されるものは、 インジェクタ本体に形成された噴射孔を 開閉する弁体 (ノズルニードル) と、 この弁体に対して嘖射孔を閉じる 方向に作動力を与えるためにコモンレールからの燃料が導入される背圧 制御室 (背圧室) と、 ノズルニードルに対して噴射孔を開く方向に作動 力を与えるためにコモンレールからの燃料が導入される油溜室 (油溜ま り) と、 背圧制御室の燃料油をリークさせる開閉弁 (バルブ) と、 この 開閉弁による開閉動作を制御するァクチユエータ (電磁コイル、 バルブ を閉弁方向に付勢するスプリ ングなど) とを有して構成されている。 そ して、 それぞれのィンジェクタの背圧制御室からリークされた燃料は、 ィンジェクタに接続された共通の戻し管を介して燃料タンクへ導くよう にしている。 Conventionally, various types of injectors have been known as injectors used in this type of fuel injection device. For example, Japanese Patent Application Laid-Open No. H11-210589 discloses a type of injector. A valve body (nozzle needle) that opens and closes the injection hole formed in the injector body, and a back pressure control chamber into which fuel from the common rail is introduced to apply an operating force to the valve body in the direction to close the injection hole (Back pressure chamber), an oil sump (oil sump) into which fuel from the common rail is introduced to apply an operating force to the nozzle needle in the direction of opening the injection hole, and a fuel oil in the back pressure control chamber. It comprises an on-off valve (valve) for leaking, and an actuator (electromagnetic coil, spring for biasing the valve in the valve closing direction, etc.) for controlling the on-off operation by the on-off valve. The fuel leaked from the back pressure control chamber of each injector is led to the fuel tank via a common return pipe connected to the injector.
しかしながら、 上述ような形式のィンジヱクタを備えた蓄圧式燃料供 給装置においては、 ァクチユエ一タのアマチュアなどの可動部が戻し管 に通じる低圧空間に配されており、 ァクチユエータへの通電により可動 部を電磁力によってリフトさせ、 通電を解除することで可動部をスプリ ング反力によって戻すことで開閉弁の開閉動作を行うようにしているの で、 背圧制御室の燃料油がリークすることなどに起因して生じる圧力脈 動が戻し管内で持続することになれば、 ァクチユエータの可動部に作用 する圧力も持続して変動することとなり、 この圧力脈動により開閉弁の 動特性が変化してィンジェクタの噴射量が変化してしまうという不都合 がある。 即ち、 インジェクタは、 ァクチユエータの可動部の安定した動 きを想定して所定の噴射量が得られるように調整されているが、 戻し管 内の圧力脈動が大きい状態で次の噴射が行われると、 たまたま戻し管内 の圧力が低くなった時点とインジェクタの噴射時期とが一致すると、 ァ クチユエータの可動部に作用する圧力も低くなるので可動部のリフ ト速 度が速くなり、 背圧制御室から燃料油が急速にリークして弁体が即座に リフトして噴射量が増えてしてしまうという不都合がある。 However, in the accumulator type fuel supply device provided with the above-described type of injector, the movable part such as the armature of the actuator is a return pipe. The movable part is lifted by electromagnetic force when the actuator is energized, and the on / off valve is opened and closed by returning the movable part by the reaction force of the spring by releasing the energization. Therefore, if the pressure pulsation caused by the leak of fuel oil in the back pressure control chamber continues in the return pipe, the pressure acting on the movable part of the actuator also fluctuates. As a result, there is a disadvantage that the dynamic characteristic of the on-off valve changes due to the pressure pulsation and the injection amount of the injector changes. That is, the injector is adjusted so as to obtain a predetermined injection amount assuming a stable movement of the movable portion of the actuator, but when the next injection is performed in a state where the pressure pulsation in the return pipe is large. However, when the injection timing of the injector coincides with the point in time when the pressure in the return pipe falls and the injection timing of the injector also coincides, the pressure acting on the movable part of the actuator also decreases, so that the lift speed of the movable part increases and the back pressure control chamber There is the disadvantage that fuel oil leaks rapidly and the valve body lifts immediately, increasing the injection volume.
このような不都合は、 戻し管に接続されるインジェクタ間の距離が長 い場合においても戻し管内の圧力が大きく脈動する状態が持続している 場合において生じるものであり、 特に、 戻し管内の圧力が大気圧以下に 低下する時点とインジェクタの噴射時期とがー致すると、 噴射量が急増 することが確認されている。 また、 このような噴射量の変化は、 パイ口 ット噴射などの小噴射量時においてェンジン回転数が高回転になるほど 大きくなることも判っており、 戻し管内での圧力脈動が大きくなると、 キヤビテーションが発生しやすくなり、 ボールシート部周りゃァクチュ エータ室などのエロージョンが促進されて構成部品の寿命を低下させて しまうなどの不都合がある。 発明の開示 そこで、 この発明においては、 インジェクタが接続する戻し管の圧力 脈動を低減し、 インジェクタのァクチユエータに与える影響を小さくす ることで、 噴射時期に拘わらず各インジェクタから噴射する油量のばら つきを抑えることができる蓄圧式燃料噴射装置を提供することを主たる 課題としている。 また、戻し管内でのキヤビテーションの発生を防止し、 ポールシート部周りゃァクチユエータ室などのエロージョンを低減する ことをも目的としている。 Such inconvenience occurs when the pressure in the return pipe continues to pulsate greatly even when the distance between the injectors connected to the return pipe is long. It has been confirmed that the injection quantity increases sharply when the point of time when the pressure falls below atmospheric pressure coincides with the injection timing of the injector. It is also known that such a change in the injection amount becomes larger as the engine rotation speed becomes higher at a small injection amount such as a pilot injection, and when the pressure pulsation in the return pipe becomes larger, the injection amount becomes larger. There is an inconvenience that bitation is likely to occur and erosion of the actuator chamber around the ball seat portion is promoted and the life of the component parts is shortened. Disclosure of the invention Therefore, in the present invention, the pressure pulsation of the return pipe connected to the injector is reduced, and the influence of the injector on the actuator is reduced, thereby suppressing the variation in the amount of oil injected from each injector regardless of the injection timing. The main object is to provide a pressure-accumulation type fuel injection device that can perform the operation. It also aims to prevent cavitation in the return pipe and reduce erosion in the actuator room around the pole seat.
上記課題を達成するために、 この発明に係る蓄圧式燃料供給装置は、 燃料供給ポンプから圧送される高圧燃料を蓄積するコモンレールと、 こ のコモンレールに蓄積された高圧燃料を內燃機関の気筒に噴射する複数 のインジェクタとを有し、 それぞれのインジェクタを、 噴射孔を開閉す る弁体と、 この弁体に対して前記嘖嘖孔を閉じる方向に作動力を与える ベく前記コモンレールからの燃料油が導入される背圧制御室と、 前記背 圧制御室の燃料油をリークさせることで前記弁体の閉方向への作動力を 解除する開閉弁と、 この開閉弁による開閉動作を制御するァクチユエ一 タとを備えて構成し、 前記背圧制御室からリークされた燃料油を前記ィ ンジェクタに接続された戻し管を介して低圧源へ戻すようにしている構 成において、 前記戻し管のうち、 前記複数のインジヱクタからリークす る燃料油が合流する部位よりも下流側の部分に通路面積を絞る絞り手段 を設けるようにしたことを特徴としている。 In order to achieve the above object, a pressure-accumulation fuel supply device according to the present invention includes a common rail for accumulating high-pressure fuel pumped from a fuel supply pump, and injecting the high-pressure fuel accumulated on the common rail into a cylinder of a high-pressure engine A plurality of injectors, each of which is provided with a valve body for opening and closing an injection hole, and a fuel oil from the common rail for applying an operating force to the valve body in a direction to close the blind hole. A back-pressure control chamber to be introduced; an on-off valve for releasing the operating force of the valve body in the closing direction by leaking fuel oil in the back-pressure control chamber; and an actuator for controlling the on-off operation by the on-off valve. Wherein the fuel oil leaked from the back pressure control chamber is returned to a low pressure source via a return pipe connected to the injector. In the return pipe, a throttle means for reducing the passage area is provided at a portion downstream of a portion where the fuel oil leaking from the plurality of injectors joins.
したがって、 戻し管に接続された複数のィンジェクタからリークする 燃料がまとめられて低圧源へ戻される経路上に絞り手段を設けたので、 戻し管内の圧力変動を吸収すると共に戻し管内の圧力を大気圧以上に保 つことが可能となり、 ィンジェクタのァクチユエータに作用する圧力脈 動を低減することが可能となる。 Therefore, a throttle means is provided on a path on which fuel leaking from a plurality of injectors connected to the return pipe is collected and returned to the low-pressure source, so that pressure fluctuations in the return pipe are absorbed and the pressure in the return pipe is reduced to the atmospheric pressure. Thus, the pressure pulsation acting on the actuator of the injector can be reduced.
また、 このような構成を前提として、 戻し管を複数のインジェクタが 接続する共通の管によって構成し、 それぞれのィンジヱクタ間に通路面 積を絞る絞り手段をさらに設けるようにしてもよい。 Also, assuming such a configuration, the return pipe is It may be constituted by a common pipe to be connected, and further provided with a throttle means for narrowing the passage area between the respective injectors.
このような構成によれば、 戻し管内の圧力を大気圧以上に保った上で、 近接したィンジェクタが接続する戻し管の部分で生じる圧力脈動を他の ィンジェクタに伝達しにく くすることが可能となるとともに、 圧力脈動 を速やかに終焉させることができるようになる。 According to such a configuration, it is possible to keep the pressure in the return pipe at or above the atmospheric pressure and to make it difficult to transmit the pressure pulsation generated in the part of the return pipe connected to the adjacent injector to another injector. And the pressure pulsation can be terminated quickly.
さらに、 前述した基本的な構成を前提として、 戻し管を、 インジェク タを接続するための複数の分岐管と、 これら分岐管が接続する集合管と によって構成し、 噴射時期が相前後する異なるインジェクタを異なる分 岐管に接続するようにしてもよい。 Furthermore, assuming the basic configuration described above, the return pipe is composed of a plurality of branch pipes for connecting injectors and a collecting pipe to which these branch pipes are connected, and different injectors with different injection timings are used. May be connected to different branches.
このような構成によれば、 前回噴射したインジェクタが接続されてい る分岐管と次に噴射するインジ クタが接続されている分岐管とが異な つているので、 それぞれの分岐管で生じる圧力脈動が他の分岐管に伝わ りにく くなるので、 次に噴射するインジェクタの噴射時に前回の噴射時 に生じた圧力脈動の影響を受けにくくすることが可能となる。 ' ' さらにまた、 前述した基本的な構成を前提とした上で、 戻し管を、 ィ ンジェクタの背圧制御室からリークする燃料油の圧力によって弾性変形 し得るソフトチューブによって構成するようにしてもよい。 According to such a configuration, since the branch pipe to which the injector injected previously and the branch pipe to which the next injector is connected are different, the pressure pulsation generated in each branch pipe is different. It becomes difficult to be transmitted to the branch pipe of the second injector, so that it is less likely to be affected by the pressure pulsation generated during the previous injection when the next injector is injected. '' Furthermore, on the premise of the basic configuration described above, the return pipe may be made of a soft tube that can be elastically deformed by the pressure of fuel oil leaking from the back pressure control chamber of the injector. Good.
このような構成によれば、 各ィンジェクタの噴射時に生じる圧力脈動 を戻し管を構成するソフトチューブによって吸収することが可能となり、 圧力脈動を速やかに終焉させることができるようになる。 図面の簡単な説明 According to such a configuration, the pressure pulsation generated at the time of the injection of each injector can be absorbed by the soft tube constituting the return pipe, and the pressure pulsation can be quickly terminated. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 この発明に係る蓄圧式燃料供給装置の構成例を示す図である。 図 2は、 図 1の蓄圧式燃料供給装置に用いられるインジヱクタを示す 断面図である。 図 3は、 図 2に示すィンジェクタの要部を示す拡大断面図である。 図 4は、 図 1に示す蓄圧式燃料供給装置において、 圧力センサ A, B によって検出された戻し管の圧力変化を示す図であり、 図 4 ( a ) は、 エンジンの回転速度を毎分 8 0 0回転とした場合の測定結果を、 図 4 ( b ) は、 エンジンの回転速度を毎分 2 0 0 0回転とした場合の測定結 果を、 図 4 ( c ) は、 エンジンの回転速度を毎分 4 0 0 0回転とした場 + 合の測定結果をそれぞれ示す。 FIG. 1 is a diagram showing a configuration example of a pressure accumulating fuel supply device according to the present invention. FIG. 2 is a cross-sectional view showing an injector used in the accumulator-type fuel supply device of FIG. FIG. 3 is an enlarged sectional view showing a main part of the injector shown in FIG. FIG. 4 is a diagram showing pressure changes in the return pipe detected by the pressure sensors A and B in the accumulator type fuel supply device shown in FIG. 1. FIG. Fig. 4 (b) shows the measurement results when the engine speed was set to 200 rpm, and Fig. 4 (c) shows the measurement results when the engine speed was set to 200 rpm. The results of the measurement in the case where the rotation was set at +400 revolutions per minute are shown.
図 5は、 この発明に係る蓄圧式燃料供給装置の他の構成例を示す図で あ 。 FIG. 5 is a diagram showing another configuration example of the accumulator type fuel supply device according to the present invention.
図 6は、 図 5に示す蓄圧式燃料供給装置において、 圧力センサ A, B によって検出された戻し管の圧力変化を示す図であり、 図 6 ( a ) は、 エンジンの回転速度を毎分 8 0 0回転とした場合の測定結果を、 図 6 ( b ) は、 エンジンの回転速度を毎分 2 0 0 0回転とした場合の測定結 果を、 図 6 ( c ) は、 エンジンの回転速度を毎分 4 0 0 0回転とした場 合の測定結果をそれぞれ示す。 FIG. 6 is a diagram showing a change in the pressure of the return pipe detected by the pressure sensors A and B in the accumulator type fuel supply device shown in FIG. 5, and FIG. Fig. 6 (b) shows the measurement results when the engine rotation speed was set to 200 rpm, and Fig. 6 (c) shows the measurement results when the engine rotation speed was set to 200 rotations per minute. The measurement results when the rotation speed is set to 400 000 revolutions per minute are shown.
図 7は、 この発明に係る蓄圧式燃料供給装置のさらに他の構成例を示 す図である。 FIG. 7 is a diagram showing still another configuration example of the accumulator-type fuel supply device according to the present invention.
図 8は、 図 7に示す蓄圧式燃料供給装置において、 圧力センサ A, B によって検出された戻し管の圧力変化を示す図であり、 図 8 ( a ) は、 エンジンの回転速度を毎分 8 0 0回転とした場合の測定結果を、 図 8 ( b ) は、 エンジンの回転速度を毎分 2 0 0 0回転とした場合の測定結 果を、 図 8 ( c ) は、 エンジンの回転速度を毎分 4 0 0 0回転とした場 合の測定結果をそれぞれ示す。 FIG. 8 is a diagram showing a change in the pressure in the return pipe detected by the pressure sensors A and B in the accumulator type fuel supply device shown in FIG. 7, and FIG. Fig. 8 (b) shows the measurement results when the engine rotation speed was set to 200 rpm, and Fig. 8 (c) shows the measurement results when the engine rotation speed was set to 200 rotations per minute. The measurement results when the rotation speed is set to 400 000 revolutions per minute are shown.
図 9は、 図 1で示す蓄圧式燃料供給装置において、 戻し管をソフ トチ ユーブによって構成した場合の圧力センサ A, Bによって検出された戻 し管の圧力変化を示す図である。 図 1 0は、 図 1、 図 5、 図 7で示す蓄圧式燃料供給装置と、 図 1の構 成において戻し管をソフトチューブによって構成した蓄圧式燃料供給装 置において、 噴射時期をずらした場合に噴射開始時において戻し管の圧 力の変化を測定した実験結果を示す図である。 FIG. 9 is a diagram showing a pressure change in the return pipe detected by the pressure sensors A and B when the return pipe is configured by a soft tube in the accumulator type fuel supply device shown in FIG. Fig. 10 shows the case where the injection timing is shifted between the accumulator type fuel supply device shown in Fig. 1, Fig. 5, and Fig. 7 and the accumulator type fuel supply device in which the return pipe is composed of a soft tube in the configuration of Fig. 1. FIG. 8 is a view showing an experimental result of measuring a change in pressure of the return pipe at the start of injection.
図 1 1は、 従来の蓄圧式燃料供給装置と、 図 1、 図 5で示す蓄圧式燃 料供給装置、 及ぴ、 図 1の構成において戻し管をソフ トチューブによつ て構成した蓄圧式燃料供給装置において、 噴射時期をずらした場合のパ イロット噴射量の変化を測定した実験結果を示す図である。 発明を実施するための最良の形態 Fig. 11 shows a conventional accumulator fuel supply device, the accumulator fuel supply device shown in Figs. 1 and 5, and the accumulator fuel in which the return pipe in the configuration of Fig. 1 is constituted by a soft tube. FIG. 9 is a diagram showing experimental results obtained by measuring a change in the pilot injection amount when the injection timing is shifted in the supply device. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 この発明に係る蓄圧式燃料供給装置の実施形態を図面に基づい て説明する。 図 1において、 蓄圧式燃料供給装置は、 低圧源を構成する 燃料タンク 1 と、 燃料を加圧供給する燃料供給ポンプ 2と、 燃料供給ポ ンプから供給された高圧燃料を蓄積するコモンレール 3と、 内燃機関の 気筒毎に設けられたィンジヱクタ 4とを有して構成されている。 Hereinafter, an embodiment of an accumulator-type fuel supply device according to the present invention will be described with reference to the drawings. In FIG. 1, a pressure-accumulating fuel supply device includes a fuel tank 1 constituting a low-pressure source, a fuel supply pump 2 for supplying fuel under pressure, and a common rail 3 for storing high-pressure fuel supplied from the fuel supply pump. The engine includes an injector 4 provided for each cylinder of the internal combustion engine.
この蓄圧式燃料供給装置は、 燃料タンク 1と燃料供給ポンプ 2とを接 続する配管 5 と、 燃料供給ポンプ 2とコモンレール 3とを接続する配管 6と、 コモンレール 3と各ィンジェクタ 4とを接続する配管 7とを有し、 燃料タンク 1から吸い上げられた燃料油を燃料供給ポンプ 2で加圧した 後にコモンレー/レ 3へ圧送し、 このコモンレーノレ 3から各インジェクタ 4へ燃料を供給するようになっている。 また、 蓄圧式燃料供給装置は、 戻し管 8を介して燃料供給ポンプ 2へ送られる所定圧以上の燃料油を燃 料タンク 1に戻すと共に、 コモンレール 3内の規定圧以上の燃料油ゃィ ンジェクタ 4の噴射中においてリークする燃料油、 及び、 摺動部からの リーク燃料を燃料タンク 1へ戻すようにしている。 This accumulator type fuel supply device connects a fuel tank 1 and a fuel supply pump 2 with a pipe 5, a fuel supply pump 2 with a common rail 3, a pipe 6, and connects the common rail 3 with each injector 4. The fuel oil pumped up from the fuel tank 1 is pressurized by the fuel supply pump 2 and then pressure-fed to the common tray 3 to supply fuel to each injector 4 from the common nozzle 3. I have. The accumulator type fuel supply device returns fuel oil having a predetermined pressure or more sent to the fuel supply pump 2 through the return pipe 8 to the fuel tank 1 and also has a fuel oil injector having a specified pressure or more in the common rail 3. The fuel oil leaking during the injection of 4 and the fuel leaking from the sliding parts are returned to the fuel tank 1.
図 2及び 3において、 インジェクタ 4の具体的構成が示され、 このィ ― 2 and 3, the specific configuration of the injector 4 is shown. ―
03/008795 03/008795
ンジェクタ 4は、 ィンジェクタハウジング 1 0の先端に噴射孔 1 1が形 成されたノズルボディ 1 2を設け、 リテーニングナツト 1 3をィンジェ クタハウジング 1 0の周囲に螺合させることによって、 インジェクタハ ウジング 1 0とノズルボディ 1 2とを一体に締結するようにしている。 インジェクタハウジング 1 0の上部側面には、 燃料入口 1 4が形成さ れ、 この燃料入口 1 4は、 インジェクタハウジング 1 0に形成された通 路 1 5、 ノズルボディ 1 2に形成された通路 1 6を介してノズルボディ 1 2の中間部に形成された油溜室 1 7に通じている。 この油溜室 1 7に は、 ノズルボディ 1 2の嵌揷孔 1 8に摺動自在に揷入されたノズルニー ドル 1 9の受圧部 2 0が臨んでおり、 このノズル-一ドル 1 9の受圧部 2 0に燃料入口 1 4から流入される高圧燃料が常にかかるようになって いる。 The injector 4 is provided with a nozzle body 12 in which an injection hole 11 is formed at the tip of the injector housing 10, and a retaining nut 13 is screwed around the injector housing 10 to form an injector. The housing 10 and the nozzle body 12 are integrally fastened. A fuel inlet 14 is formed on the upper side surface of the injector housing 10. The fuel inlet 14 is provided with a passage 15 formed in the injector housing 10 and a passage 16 formed in the nozzle body 12. Through the oil reservoir 17 formed in the middle of the nozzle body 12. A pressure receiving portion 20 of a nozzle needle 19 slidably inserted into a fitting hole 18 of the nozzle body 12 faces the oil reservoir 17. The high-pressure fuel flowing from the fuel inlet 14 into the pressure receiving section 20 always flows.
インジェクタハウジング 1 ◦の軸心上には、 前記ノズノレボディ 1 2の 嵌揷孔 1 8と整合する貫通孔 2 1が形成され、 この貫通孔 2 1には、 ノ ズノレニー ドノレ 1 9とポゾレト 2 2を介して連結され、 ノズノレニー ドノレ 1 9 と一体に変位可能なノズルピス トン 2 3が配されている。 そして、 イン ジェクタハウジング 1 0に設けられたバネ受け 2 4とポルト 2 2との間 には、 ノズルスプリング 2 5が所定のセット力で弾装され、 このノズル スプリング 2 5により、 ノズルニードル 1 9が嘖射孔 1 1を閉塞する方 向に常時付勢さ るようになっている。 On the axis of the injector housing 1 ◦, there is formed a through-hole 21 which is aligned with the fitting hole 18 of the nozzle body 12, and in this through-hole 21, a nozzle hole 19 and a pozzolet 22 are provided. A nozzle piston 23 is disposed, which is displaceable integrally with Nozno Renee Donore 19. A nozzle spring 25 is elastically mounted between the spring receiver 24 provided on the injector housing 10 and the port 22 with a predetermined set force. Is always urged in the direction of closing the borehole 11.
ィンジエタタハウジング 1 0の上部には、 ノズルビス トン 2 3を摺動 自在に挿入するバルブボディ 2 6が貫通孔 2 1に挿嵌されており、 バル ブボディ一 2 6とノズルビストン 2 3とで囲まれた空間によって背圧制 御室 2 7が形成されている。 そして、 バルブポディ 2 6の周囲には前記 通路 1 5 と連通する環状空間 2 8が形成され、 この環状空間 2 8をバル ブボディ 2 6に形成された第 1 の絞り通路 3 1を介して背圧制御室 2 7 に連通するようにしている。 ここで、 背圧制御室 2 7に臨むバルブビス トン 2 3の有効受圧面積 (バルブビス トン 2 3の軸心に対して垂直とな る面に投影した面積) は、 油溜室 1 7に臨むノズルニードルの有効受圧 面積 (ノズルニードルの軸心に対して垂直となる面に投影した面積) よ りも大きく形成されている。 A valve body 26 into which nozzle nozzles 23 are slidably inserted is inserted into a through hole 21 in the upper part of the housing 10 so that the valve body 1 26 and the nozzle piston 2 3 A back pressure control room 27 is formed by the space surrounded by. An annular space 28 communicating with the passage 15 is formed around the valve body 26, and the annular space 28 is connected to the back pressure via a first throttle passage 31 formed in the valve body 26. Control room 2 7 I am trying to communicate with Here, the effective pressure receiving area of the valve piston 23 facing the back pressure control chamber 27 (the area projected on the surface perpendicular to the axis of the valve piston 23) is the nozzle facing the oil reservoir 17 It is formed larger than the effective pressure receiving area of the needle (area projected on a plane perpendicular to the axis of the nozzle needle).
また、 ィンジエタタハウジング 1 0の上部には、 励磁コイル 3 3が卷 設されたコア 3 4を保持するコァホルダ 3 5が、 リテ一二ングナッ ト 3 6によってインジェクタハウジング 1 0に締結され、 コア 3 4、 コアホ ルダ 3 5、 及びィンジェクタハウジング 1 0によって囲まれた空間によ つてァクチユエータ室 3 7が形成されている。 A core holder 35 holding a core 34 on which the exciting coil 33 is wound is fixed to the injector housing 10 by a retaining nut 36 on the upper part of the inductor housing 10. An actuator chamber 37 is formed by a space surrounded by the core 34, the core holder 35, and the injector housing 10.
バルブボディ 2 6の上部には、 背圧制御室 2 7とァクチユエータ室 3 7とを連通する第 2の絞り通路 3 2が設けられ、 この第 2の絞り通路 3 2が開閉弁を構成するバルブポール 3 8によって開閉されるようになつ ている。 バルブボディ 2 6の第 2の絞り通路 3 2が開口する周縁部には、 上側に拡がる碗状に形成されたポールシート部 S 9が形成されており、 バルブボール 3 8の動きは、 上方から当接するアンカーポルト 4 0によ つて規制されている。 In the upper part of the valve body 26, there is provided a second throttle passage 32 that communicates the back pressure control chamber 27 and the actuator chamber 37, and the second throttle passage 32 is a valve that constitutes an on-off valve. It can be opened and closed by poles 38. A bowl-shaped pole seat portion S9 that expands upward is formed at the peripheral edge of the valve body 26 where the second throttle passage 32 opens, and the movement of the valve ball 38 from above. It is regulated by the anchor port 40 that abuts.
ァクチユエータ室 3 7には、 アンカーボルト 4 0を摺動自在に保持す るアンカーガイ ド 4 1がスぺーサ 4 2を介してパルプポディ 2 6の上部 に設けられ、 アンカーポルト 4 0の上部には、 コア 3 4に対峙して励磁 コイル 3 3への通電によりコア 3 4に吸着されるアンカープレート 4 3 が固定されている。 このアンカープレート 4 3は、 アンカーガイ ド 4 1 との間に弹装されるアンカスプリング 4 4により、 アンカープレート 4 3をコア側へ付勢している。 In the actuator chamber 37, an anchor guide 41 for slidably holding an anchor bolt 40 is provided at an upper portion of the pulp pod 26 via a spacer 42, and at an upper portion of the anchor port 40. An anchor plate 43 that is attracted to the core 34 by energizing the exciting coil 33 facing the core 34 is fixed. The anchor plate 43 is urged toward the core by an anchor spring 44 provided between the anchor plate 43 and the anchor guide 41.
また、 アンカーボルト 4 0の上部は、 アンカープレート 4 3を介して コア 3 4の中央部に形成された通孔 4 5に揷入されており、 コア 3 4の 上部に取り付けられるバックフローチューブ 4 6との間に弹装されるコ アバルブスプリング 4 7により、 アンカーボノレト 4 0をバルブボディ 2 6の側に向けて常時付勢するようにしている。 このコアバルブスプリン グ 4 7は、 アンカスプリング 4 4よりもばね力が強く してあり、 励磁コ ィル 3 3への通電がされない状態においては、 アンカーボルト 4 0を下 方へ変位させてアンカープレート 4 3をコア 3 4から離反させると共に、 バルブボール 3 8をポールシート部 3 9に押し付け、 第 2の絞り通路 3 2を閉じるようにしている。 The upper part of the anchor bolt 40 is inserted into a through hole 45 formed at the center of the core 34 via the anchor plate 43, and A core valve spring 47 mounted between the back flow tube 46 attached to the upper portion constantly urges the anchor bonoleto 40 toward the valve body 26. The core valve spring 47 has a stronger spring force than the anchor spring 44, and when the excitation coil 33 is not energized, the anchor bolt 40 is displaced downward so that the anchor bolt 40 is displaced downward. The plate 43 is separated from the core 34 and the valve ball 38 is pressed against the pole seat portion 39 to close the second throttle passage 32.
ノ ックフローチューブ 4 6には、 コア 3 4の通孔 4 5と整合するよう に形成された燃料排出ポート 4 8が形成され、 この燃料排出ポート 4 8 は、 ァクチユエータ室 3 7と図示しない通路を介して常時連通されてお り、 ァクチユエータ室 3 7にリークされた燃料を燃料排出ポート 4 8を 介して排出するようにしている。 The knock flow tube 46 has a fuel discharge port 48 formed so as to be aligned with the through hole 45 of the core 34. The fuel discharge port 48 is connected to the actuator chamber 37 and a passage (not shown). The fuel is always communicated through the fuel tank 37 and the fuel leaked to the actuator chamber 37 is discharged through the fuel discharge port 48.
尚、 5 0は、 励磁コイル 3 3に対して電流を供給するためのコネクタ 部であり、 5 1は、 クリアランスを介して漏れる燃料をァクチユエータ 室 3 7へ導く リーク通路である。 また、 インジェクタ 4の励磁コイル 3 3へ供給される電流は、 図示しない各種センサ類で検出されたエンジン 回転速度などの各種情報信号に基づいて電子式コントロールュニッ ト ( E C U ) で制御されるようになっている。 Reference numeral 50 denotes a connector for supplying a current to the exciting coil 33, and reference numeral 51 denotes a leak passage for guiding fuel leaking through the clearance to the actuator chamber 37. The current supplied to the exciting coil 33 of the injector 4 is controlled by an electronic control unit (ECU) based on various information signals such as the engine speed detected by various sensors (not shown). It has become.
したがって、 励磁コイル 3 3へ通電されない状態においては、 アンカ 一プレート 4 3はコアバルブスプリング 4 7によって下方へ押し付けら、 バルブポール 3 8がポールシート部 3 9に押し付けられて第 2の絞り通 路 3 2が閉じられている。 このため、 背圧制御室 2 7には、 第 1のオリ フィス 3 1を介してコモンレール 3からの高圧燃料が導かれて満たされ た状態にあり、 この背圧制御室 2 7の燃料油圧力がバルブピス トン 2 3 の背面にかかった状態となっている。 また、 油溜室 1 7にも常時コモン レール 3からの高圧燃料が導かれているので、 ノズルニードル 1 9には、 開弁方向に燃料油の圧力がかかるものの、 このノズルニードル 1 9は、 バルブビス トン 2 3との有効受圧面積の差、 およぴノズルスプリング 2 5のセッ ト力により下方へ押し付けられ、 噴射孔 1 1を閉じた状態にし ている。 Therefore, when the excitation coil 33 is not energized, the anchor plate 4 3 is pressed downward by the core valve spring 47, and the valve pole 38 is pressed against the pole seat portion 39 to form the second throttle passage. 3 2 is closed. For this reason, the back pressure control chamber 27 is filled with high-pressure fuel from the common rail 3 via the first orifice 31, and the fuel oil pressure in the back pressure control chamber 27 is maintained. On the back of the valve piston 23. Also common to oil sump 17 Since high-pressure fuel is guided from the rail 3, the fuel oil pressure is applied to the nozzle needle 19 in the valve opening direction, but the nozzle needle 19 has a difference in effective pressure receiving area with the valve piston 23. , And the nozzle spring 25 is pressed downward by the set force of the nozzle spring 25, and the injection hole 11 is closed.
この状態において、 励磁コイル 3 3へ通電がなされると、 電磁力によ つてアンカープレート 4 3がコア 3 4に吸引され、 バルブポーノレ 3 8が ボールシート部 3 9から離反し、 第 2の絞り通路 3 2が開放されること となる。 すると、 背圧制御室 2 7の高圧燃料油は、 第 2の絞り通路 3 2 を介してァクチユエータ室 3 7に流出し、 バルブピス トン 2 3の背圧が 低下して、 油溜室 1 7に満たされた燃料油の圧力により、 ノズルニード ノレ 1 9がバルブビス トン 2 3およびノズルスブルング 2 5のセッ ト力に 打ち勝って上方へ押し上げられ、 噴射孔 1 1が開かれて燃料の噴射が開 始されることとなる。 In this state, when the excitation coil 33 is energized, the electromagnetic plate attracts the anchor plate 43 to the core 34, and the valve pawn 38 separates from the ball seat portion 39, and the second throttle passage 3 2 will be released. Then, the high-pressure fuel oil in the back pressure control chamber 27 flows out to the actuator chamber 37 via the second throttle passage 32, and the back pressure of the valve piston 23 decreases, and the oil flows into the oil sump chamber 17. Due to the pressure of the filled fuel oil, the nozzle needle nozzle 19 overcomes the set force of the valve piston 23 and the nozzle swung 25 and is pushed upward, and the injection hole 11 is opened to start the fuel injection. It will be.
そして、 励磁コイル 3 3への通電を止めると、 アンカープレート 4 3 はコアパルブスプリング 4 7によって下方へ押し下げられ、 バルブポー ル 3 8によって第 2の絞り通路 3 2が閉じられる。 すると、 再ぴ、 背圧 制御室 2 7に第 1の絞り通路 3 1を介してコモンレール 3からの高圧燃 料が導かれるので、 バルブビス トン 2 3を介してノズルニードル 1 9が 押し下げられ、 噴射孔 1 1が閉塞されて噴射が終了することとなる。 Then, when the energization to the exciting coil 33 is stopped, the anchor plate 43 is pushed down by the core valve spring 47, and the second throttle passage 32 is closed by the valve pole 38. Then, the high pressure fuel from the common rail 3 is guided to the back pressure control chamber 27 through the first throttle passage 31, so that the nozzle needle 19 is pushed down through the valve piston 23 and the injection is performed. The hole 11 is closed and the injection ends.
以上のように構成されたィンジェクタ 4を備えた蓄圧式燃料供給装置 の戻し管 8は、 図 1に示されるように、 燃料供給ポンプ 2に設けられた 図示しないオーバーフローバルブを介して流出される燃料をコモンレー ル 3に取り付けられた集合器 5 2に導く中継管 5 3と、 集合器 5 2に接 続されて前記中継管 5 3を介して送られた燃料とコモンレール 3内の圧 力が規定圧以上になると開く図示しないオーバープレツシャバルブを介 して流出された燃料とを燃料タンク 1へ導く集合管 5 4と、 各インジェ クタ 4の燃料排出ポート 4 8と接続する接続部を備えた分岐管 5 5とに よって構成されている。 As shown in FIG. 1, the return pipe 8 of the accumulator-type fuel supply device having the injector 4 configured as described above is used to supply the fuel flowing out through an overflow valve (not shown) provided to the fuel supply pump 2. Pipe that guides the fuel to the collector 52 attached to the common rail 3, and the fuel that is connected to the collector 52 and sent through the relay pipe 53 and the pressure in the common rail 3 is specified. Via an overpressure valve (not shown) that opens when the pressure exceeds It comprises a collecting pipe 54 that guides the fuel that has flowed out to the fuel tank 1, and a branch pipe 55 that has a connecting portion that connects to the fuel discharge port 48 of each injector 4.
そして、 集合管 5 4の分岐管 5 5が接続する部位よりも下流側の部位、 即ち、 戻し管 8のうち、 複数のインジェクタ 4からリークする燃料が合 流する部位よりも下流側の部分に、 その部分の通路面積を絞るオリフィ ス 5 6が形成されている。 Then, a portion of the collecting pipe 54 downstream of the portion where the branch pipe 55 is connected, that is, a portion of the return pipe 8 downstream of the portion where the fuel leaking from the plurality of injectors 4 merges. An orifice 56 is formed to reduce the passage area of that portion.
上記構成において、 それぞれのインジヱクタが噴射する都度、 背圧制 御室 2 7に満たされた高圧燃料が第 2の絞り通路 3 2、 ァクチユエータ 室 3 7、 及び燃料排出ポート 4 8を介して分岐管 5 5にリークされるの で、 分岐管 5 5及びこれに接続する集合管 5 4内の圧力が脈動すること となるが、 集合管 5 4に設けられたオリフィス 5 6により、 この脈動を 吸収して即座に終焉させることが可能となるので、 次回の噴射時におい て、 分岐管 5 5内の圧力が大きく脈動しているような状態を回避する とができるようになり、 分岐管 5 5内の圧力を大気圧以上に保つことが 可能となる。 In the above configuration, each time each injector injects, the high-pressure fuel filled in the back pressure control chamber 27 is supplied to the branch pipe 55 through the second throttle passage 32, the actuator chamber 37, and the fuel discharge port 48. Pressure, the pressure in the branch pipe 55 and the collecting pipe 54 connected to the branch pipe 55 pulsates, but this pulsation is absorbed by the orifice 56 provided in the collecting pipe 54. Since it is possible to end immediately, it is possible to avoid a state in which the pressure in the branch pipe 55 is greatly pulsating at the time of the next injection, and the state in the branch pipe 55 can be avoided. It is possible to keep the pressure above atmospheric pressure.
インジェクタ 4のァクチユエータ室 3 7には、 アンカープレート 4 3 などのように、 受圧面積の大きい可動部が収納されているので、 ァクチ ユエータ室 3 7の圧力が大きく変動することになると、 ノズルエードル 1 9の動きに影響を与えることとなる。 つまり、 ァクチユエータ室 3 7 内の圧力が大きく脈動して圧力が低くなった時点と噴射時とがー致する 場合には、 ァクチユエータ室 3 7が所定の圧力に保たれている場合に比 ベて通電時におけるアンカープレート 4 3の動きが機敏となり、 背圧制 御室 2 7の燃料油が急速にリークするので、 ノズル-一ドル 1 9のリ フ トが即座になされ、 噴射量が増大してしまうという不都合がある。 しか しながら、 上述のように集合管 5 4にオリフィス 5 6を設けるようにし たので、 分岐管 5 5及びこれに連通するィンジェクタ 4のァクチユエ一 タ室 3 7の圧力脈動を速やかに終焉させると共にその部分の圧力を大気 圧以上に保つことができるようになり、 各インジェクタから吹き出す噴 射量のばらつきを抑えることが可能となり、 また、 戻し管 8内でのキヤ ビテーシヨンの発生を防止することができ、 ポールシート部 3 9周りや ァクチユエータ室 3 7などのエロージョンを低減することが可能となる。 実際に、 集合管 5 4のオリフィス 5 6の直径を 1 . 5 m mに設定し、 このオリフィス 5 6の直前の部分に配設された圧力センサ Aと、 分岐管 5 5の集合管 5 4に最も近い部分に接続されたィンジヱクタ 4の直上に 配設された圧力センサ Bとによって戻し管 8の圧力脈動を測定したとこ ろ、 図 4に示されるような結果が得られた。 ここで、 圧力センサ Aで測 定された圧力は破線で、 圧力センサ B.で測定された圧力は実線で示され ており、 図 4 ( a ) は、 エンジンの回転速度を毎分 8 0 0回転とした場 合、 図 4 ( b ) は、 エンジンの回転速度を毎分 2 0 0 0回転とした場合、 図 4 ( c ) は、 エンジンの回転速度を毎分 4 0 0 0回転とした場合を示 している。 A movable part having a large pressure receiving area, such as an anchor plate 43, is stored in the actuator chamber 37 of the injector 4, so that if the pressure in the actuator chamber 37 fluctuates greatly, the nozzle eddle 19 Will have an effect on the movement. In other words, when the time when the pressure in the actuator chamber 37 becomes low due to the large pulsation of the pressure and the injection time coincides with each other, the case where the actuator chamber 37 is maintained at the predetermined pressure is compared with the case where the predetermined pressure is maintained. The movement of the anchor plate 43 when power is supplied becomes agile, and the fuel oil in the back pressure control chamber 27 leaks rapidly, so that the nozzle-dollar 19 is immediately lifted and the injection amount increases. There is an inconvenience. However, as described above, the orifice 56 should be provided in the collecting pipe 54. Therefore, the pressure pulsation of the branch pipe 55 and the actuator chamber 37 of the injector 4 communicating therewith can be quickly terminated, and the pressure in that portion can be maintained at or above the atmospheric pressure. It is possible to suppress variations in the amount of blown-out air, prevent the occurrence of cavitation in the return pipe 8, and reduce erosion around the pole seat section 39 and the actuator chamber 37. Becomes possible. Actually, the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm, and the pressure sensor A disposed immediately before the orifice 56 and the collecting pipe 54 of the branch pipe 55 are set. When the pressure pulsation of the return pipe 8 was measured by the pressure sensor B disposed immediately above the injector 4 connected to the nearest part, the result as shown in FIG. 4 was obtained. Here, the pressure measured by pressure sensor A is indicated by a broken line, and the pressure measured by pressure sensor B is indicated by a solid line. In the case of rotation, Fig. 4 (b) shows the case where the engine speed is set to 200 rpm, and Fig. 4 (c) shows the case where the engine speed is set to 400 rpm. The case is shown.
この測定結果から明らかなように、 各ィンジェクタ 4が噴射する時点 では、 分岐管内の圧力は大きく変動するものの、 この圧力脈動を速やか に吸収して終焉させることができるようになり、 また、 戻し管 8内の圧 力を大気圧よりも高く しておくことができるようになった。 即ち、 噴射 したインジェクタ 4の直近では、 大きな圧力脈動が生じるものの、 次の 噴射時期までに分岐管 5 5の圧力脈動を終焉させると共にその部分の圧 力を大気圧よりも高く しておくことが可能となり、 もって、 各インジェ クタ 4での噴射 φばらつぎを抑えることが可能となった。 As is clear from the measurement results, at the time when each injector 4 injects, although the pressure in the branch pipe fluctuates greatly, this pressure pulsation can be quickly absorbed and terminated, and the return pipe The pressure inside 8 can now be kept higher than the atmospheric pressure. That is, although a large pressure pulsation occurs immediately in the vicinity of the injected injector 4, it is necessary to end the pressure pulsation of the branch pipe 55 by the next injection timing and to make the pressure in that portion higher than the atmospheric pressure. As a result, it is possible to suppress the injection φ variation in each injector 4.
図 5において、 図 1に示した構成を前提とし、 さらに、 分岐管 5 5の インジェクタ 4とインジェクタ 4との間と、 分岐管 5 5の最も下流側の インジェクタが接続する部位と分岐管 5 5の集合管 5 4に接続する部分 との間に、 通路面積を絞るオリフィス 5 7を形成した構成が示されてい る。 このような構成においては、 上述した集合管 5 4にオリフィス 5 6 を設けたことによる効果に加えて、 ィンジ工クタ 4の噴射時に生じる分 岐管 5 5内の圧力脈動を近接するインジェクタ 4に伝えにく くすること が可能となり、 次に噴射するインジェクタ 4の噴射量の変動を一層抑え ることが可能となる。 In FIG. 5, the configuration shown in FIG. 1 is assumed, and between the injector 4 of the branch pipe 55 and the injector 4, and the most downstream side of the branch pipe 55. A configuration is shown in which an orifice 57 for reducing the passage area is formed between a portion connected to the injector and a portion connected to the collecting pipe 54 of the branch pipe 55. In such a configuration, in addition to the effect obtained by providing the orifice 56 in the collecting pipe 54 described above, the pressure pulsation in the branch pipe 55 generated at the time of injection of the injector 4 is reduced by the adjacent injector 4. This makes it difficult to convey the information, and makes it possible to further suppress fluctuations in the injection amount of the injector 4 that is injected next.
例えば、 分岐管 5 5に設けられるオリフィス 5 7の直径を 0 . 5 m m に設定し、 集合管 5 4のオリフィス 5 6の直径を 1 . 5 m mに設定して 戻し管 8内の圧力脈動を測定すると、 図 6に示されるよう結果が得られ た。 ここで、 破線は、 圧力センサ Aで測定された結果を、 実線は、 圧力 センサ Bで測定された結果をそれぞれ示している。 また、 図 6 ( a ) は、 エンジンの回転速度を毎分 8 0 0回転とした場合、 図 6 ( b ) は、 ェン ジンの回転速度を毎分 2 0 0 0回転とした場合、 図 6 ( c ) は、 ェンジ ンの回転速度を毎分 4 0 0 0回転とした場合をそれぞれ示している。 この測定結果から判るように、 ィンジェクタ 4の噴射時における戻し 管 8内の圧力を大気圧以上に保つことができるとともに、 インジェクタ 4の嘖射時に生じる圧力脈動をオリフィス 5 7によって吸収することが でき、 次の噴射時期までに分岐管 5 5の圧力脈動を終焉させることが可 能となり、 もって、 各インジェクタ 4での噴射のばらつきを抑えること が可能となった。 For example, the diameter of the orifice 57 provided in the branch pipe 55 is set to 0.5 mm, the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm, and the pressure pulsation in the return pipe 8 is reduced. When measured, the results were obtained as shown in Figure 6. Here, the broken line indicates the result measured by the pressure sensor A, and the solid line indicates the result measured by the pressure sensor B. Fig. 6 (a) shows the case where the engine speed is 800 rpm, and Fig. 6 (b) shows the case where the engine speed is 200 rpm. 6 (c) shows the case where the engine rotation speed is set at 400 rpm. As can be seen from the measurement results, the pressure in the return pipe 8 at the time of injection by the injector 4 can be maintained at or above the atmospheric pressure, and the pressure pulsation generated at the time of injection by the injector 4 can be absorbed by the orifice 5.7. However, it is possible to end the pressure pulsation of the branch pipe 55 by the next injection timing, and thus it is possible to suppress the variation of the injection in each injector 4.
図 7において、 戻し管 8の他の構成例が示されており、 この例におい ては、 集合管 5 4と接続する分岐管 5 5を複数設け、 噴射時期が相前後 する異なるインジェクタ 4を異なる分岐管 5 5 a, 5 5 bに接続した構 成となっている。 例えば、 4つのインジェクタ 4を第 1気筒目のインジ ェクタ (# 1 ) →第 3気筒目のインジェクタ (# 3 ) —第 4気筒目のィ ンジ クタ (# 4 ) →第 2気筒目のインジェクタ (# 2 ) の順で嘖射さ せるようにし、 分岐管 5 5を 2つ設けるようにした場合には、 第 1気筒 目のインジェクタ (# 1 ) と第 4気筒目のインジェクタ (# 4 ) とを分 岐管 5 5 aに接続し、 第 2気筒目のインジヱクタ (# 2 ) と第 3気筒目 のインジヱクタ (# 3 ) とを分岐管 5 5 bに接続する構成としている。 尚、 他の構成においては、 図 1に示す構成と同様であるので、 同一箇所 に同一番号を付して説明を省略する。 FIG. 7 shows another configuration example of the return pipe 8. In this example, a plurality of branch pipes 55 connected to the collecting pipe 54 are provided, and different injectors 4 having different injection timings are different. The configuration is such that they are connected to branch pipes 55a and 55b. For example, four injectors 4 are connected to the first cylinder injector (# 1) → the third cylinder injector (# 3) —the fourth cylinder injector When the injector (# 4) and the injector for the second cylinder (# 2) are fired in this order, and two branch pipes 55 are provided, the injector for the first cylinder (# 4) 1) and the fourth-cylinder injector (# 4) are connected to the branch pipe 55a, and the second-cylinder injector (# 2) and the third-cylinder injector (# 3) are branched. It is configured to connect to 55b. Since the other configuration is the same as the configuration shown in FIG. 1, the same portions are denoted by the same reference numerals and description thereof will be omitted.
したがって、 このような分岐管 5 5をセパレートに配管することで、 前回噴射したィンジェクタ 4が接続される分岐管と次に噴射するインジ ェクタ 4が接続される分岐管とを異ならせることができることから、 前 回の圧力脈動が伝達されにくくなり、 また、 同じ分岐管に燃料がリーク する間隔を大きく とることが可能となるので、 圧力脈動をより確実に終 焉させることが可能となり、 各インジ工クタ 4での噴射のばらつきを一 層抑えることが可能となる。 Therefore, by arranging such a branch pipe 55 separately, the branch pipe to which the injector 4 previously injected is connected and the branch pipe to which the injector 4 to be injected next is connected can be made different. This makes it difficult to transmit the previous pressure pulsation and makes it possible to increase the interval at which fuel leaks to the same branch pipe, so that the pressure pulsation can be more reliably terminated. It is possible to further suppress the variation in the injection in the rectifier 4.
実際に、 2つの分岐管を用いてインジヱクタ 4を上述のように接続し、 集合管 5 4のオリフィス 5 6の直径を 1 . 5 m mに設定して戻し管 8内 の圧力脈動を測定すると、 図 8に示されるよう結果が得られた。 ここに おいても、 破線は、 圧力センサ Aで測定された結果を、 実線は、 圧力セ ンサ Bで測定された結果をそれぞれ示している。 また、 図 8 ( a ) は、 エンジンの回転速度を毎分 8 0 0回転とした場合、 図 8 ( b ) は、 ェン ジンの回転速度を毎分 2 0 0 0回転とした場合、 図 8 ( c ) は、 ェンジ ンの回転速度を毎分 4 0 0 0回転とした場合をそれぞれ示している。 Actually, when the injector 4 is connected as described above using two branch pipes, the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm, and the pressure pulsation in the return pipe 8 is measured. The results were obtained as shown in FIG. Also in this case, the broken line shows the result measured by the pressure sensor A, and the solid line shows the result measured by the pressure sensor B. Fig. 8 (a) shows the case where the engine speed is 800 rpm, and Fig. 8 (b) shows the case where the engine speed is 200 rpm. FIG. 8 (c) shows the case where the engine speed is set at 400 rpm.
この測定結果から明らかなように、 ィンジェクタ 4の噴射時における 戻し管 8内の圧力を大気圧以上に保つことができると共に、 嘖射時に生 じる圧力脈動を次のィンジェクタの噴射までに終焉させることができる ようになり、 もって、 各インジェクタ 4での噴射のばらつきを抑えるこ とが可能となった。 As is evident from the measurement results, the pressure in the return pipe 8 at the time of the injection of the injector 4 can be maintained at or above the atmospheric pressure, and the pressure pulsation generated at the time of the injection at the end of the injection is terminated by the next injection of the injector. This makes it possible to reduce the variation in injection at each injector 4. And it became possible.
さらに、 図 1に示す構成を前提として、 戻し管 8を、 インジェクタ 4 の圧力制御室 2 7からリークする燃料油の圧力によつて弾性変形し得る ソフトチューブによって構成するようにしてもよい。 ここで、 ソフトチ ユーブとしては、 合成樹脂材で形成されたごく一般的なホースなどを利 用するようにすればよく、 このような構成とするごとで、 各インジエタ タ 4の噴射時の圧力脈動を戻し管を構成するチューブ自体によって吸収 することが可能となり、 次のィンジェクタの噴射までに圧力脈動を終焉 させることが可能となり、 もって、 各インジェクタ 4での噴射のばらつ きを抑えることが可能となる。 Further, on the premise of the configuration shown in FIG. 1, the return pipe 8 may be configured by a soft tube that can be elastically deformed by the pressure of the fuel oil leaking from the pressure control chamber 27 of the injector 4. Here, as the soft tube, an ordinary hose formed of a synthetic resin material or the like may be used, and with such a configuration, the pressure pulsation at the time of injection of each of the injectors 4 may be increased. Can be absorbed by the tube itself that constitutes the return pipe, and the pressure pulsation can be terminated before the next injector injection, thus suppressing the variation in injection at each injector 4. Becomes
図 9において、 戻し管 8としてソフ トチューブを用い、 集合管 5 4の オリフィス 5 6の直径を 1 . 5 m mに設定した場合の測定結果が示され ている。 この測定結果から明らかなように、 インジェクタ 4の噴射時に おける戻し管 8内の圧力を大気圧以上に保つことができると共に、 噴射 時に生じる圧力脈動を次のィンジェクタの噴射までに終焉させることが できるようになり、 もって、 各インジェクタ 4での嘖射のばらつきを抑 えることが可能となった。 FIG. 9 shows the measurement results when a soft tube is used as the return pipe 8 and the diameter of the orifice 56 of the collecting pipe 54 is set to 1.5 mm. As is evident from the measurement results, the pressure in the return pipe 8 at the time of the injection of the injector 4 can be maintained at or above the atmospheric pressure, and the pressure pulsation generated at the time of the injection can be terminated by the next injection of the injector. As a result, it became possible to suppress variations in the emission of each injector 4.
上述したインジェクタ間にオリフィス 5 7を設けた構成、 分岐管 5 5 をセパレートにした構成、及ぴ、戻し管をソフトチューブとした構成は、 単に集合管 5 4にオリフィス 5 6を設けた場合に比べて圧力脈動を効果 的に小さくすることができるものであるが、 これら構成を比較してみる と、 図 1 0及ぴ図 1 1に示されるような結果が得られている。 The configuration in which the orifice 57 is provided between the injectors described above, the configuration in which the branch pipe 55 is separated, and the configuration in which the return pipe is a soft tube are described in the case where the orifice 56 is simply provided in the collecting pipe 54. The pressure pulsation can be effectively reduced as compared with the above, but when these configurations are compared, the results shown in FIGS. 10 and 11 are obtained.
図 1 0に示されるグラフは、 噴射時期をずらした場合に噴射開始時で のァクチユエータ室 3 7の圧力がどのく らい変化するのかを測定したも のであり、 集合管 5 4にオリフィス 5 6を設けただけの場合に比べて、 さらにィンジェクタ間にオリフィス 5 7を設けた場合や、 分岐通路 5 5 • をセパレートにした場合、 戻し管 8 ·をソフ トチューブで構成した場合に は、 圧力変動の巾を一層小さくすることができ、 特に、 分岐通路 5 5を セパレートにした場合の効果は大きいものであった。 また、 インジェク タ間にオリフィス 5 7を設ける場合にあっても、 オリフィス径を小さく するほど圧力変動が小さくなることが確認された。 The graph shown in Fig. 10 shows how the pressure in the actuator chamber 37 at the start of injection changes when the injection timing is shifted, and the orifice 5 6 is connected to the collecting pipe 54. Compared to the case where only an orifice 57 is provided, a case where an orifice 57 is provided between the injectors and a branch passage 55 • If the return pipe 8 is made of a separate material and the return pipe 8 is made of a soft tube, the width of the pressure fluctuation can be further reduced. In particular, when the branch passage 55 is made a separate, the effect is large. there were. It was also confirmed that even when the orifice 57 was provided between the injectors, the pressure fluctuation became smaller as the orifice diameter was reduced.
また、 図 1 1に示される特性線は、 噴射タイミング (パイロット噴射 とメイン噴射との間隔 T diff) をずらしてパイロット噴射の噴射量を測定 した結果を示すものであり、 集合管 5 4にオリフィス 5 6が設けられて いない従来の構成においては、 パイ口ッ ト噴射量が大きく変動していた 力 集合管 5 4にオリフィス 5 6を設けて戻し管内の圧力を大気圧以上 に保つようにした場合には、 噴射量の変動を低減することが可能となり、 さらに、 ィンジェクタ間にオリフィス 5 7を設けた場合ゃソフトチュー ブを用いた場合には、 パイ口ット噴射量のばらつきをさらに小さくする ことができた。 The characteristic line shown in FIG. 11 shows the result of measuring the injection amount of the pilot injection while shifting the injection timing (the interval T diff between the pilot injection and the main injection). In the conventional configuration without the provision of 56, the orifice 56 was provided in the force collecting pipe 54, where the injection amount of the pipe fluctuated greatly, so that the pressure in the return pipe was maintained at or above atmospheric pressure. In this case, it is possible to reduce the fluctuation of the injection amount.Furthermore, when an orifice 57 is provided between the injectors, and when a soft tube is used, the variation in the pipe injection amount is further reduced. We were able to.
尚、 上述の構成においては、 戻し管の流路面積を絞る手段としてオリ フィスを用いるようにした場合について説明したが、 流路面積を絞る手 段であれば、 流路面積を連続的に可変する流量調整弁などによって流路 面積を絞るようにしてもよい。 産業上の利用可能性 In the above-described configuration, the case where the orifice is used as a means for reducing the flow path area of the return pipe has been described. However, if the flow path area is reduced, the flow path area can be continuously varied. The flow path area may be reduced by a flow control valve or the like. Industrial applicability
以上述べたように、 この発明によれば、 噴射孔を開閉する弁体と、 こ の弁体に対して嘖噴孔を閉じる方向に作動力を与えるべくコモンレール からの燃料が導入される背圧制御室と、 弁体に対して噴射孔を開く方向 に作動力を与えるべくコモンレールからの燃料が導入される油溜室と、 背圧制御室の油圧を低圧側ヘリークさせることで弁体の閉方向への作動 力を解除する開閉弁と、 この開閉弁による開閉動作を制御するァクチュ エータとを備えて構成されたィンジェクタを備え、 背圧制御室からリ一 クされた燃料をィンジェクタに接続された戻し管を介して低圧源へ戻す ようにしている蓄圧式燃料供給装置において、 戻し管のうち、 複数のィ ンジェクタからリークする燃料が合流する部位よりも下流側の部分に通 路面積を絞る絞り手段を設けるようにしたので、 戻し管内の圧力変動を 低減させて大気圧以上に保つことが可能となり、 インジェクタのァクチ ユエータに作用する圧力脈動を低減することが可能となる。 このため、 各ィンジェクタのァクチユエータの安定した動きを確保することができ るので、 各ィンジヱクタから噴射する油量のばらつきを抑えることがで き、 また、 戻し管内でのキヤビテーシヨ ンの発生を防止して、 ボールシ 一ト部周りゃァクチユエータ室などのエロージョンを低減することが可 能となる。 . ' As described above, according to the present invention, the valve body that opens and closes the injection hole and the back pressure through which fuel from the common rail is introduced to apply an operating force to the valve body in the direction that closes the nozzle hole The valve body is closed by leaking the oil pressure in the control chamber, the oil reservoir in which fuel from the common rail is introduced to apply an operating force to the valve body in the direction of opening the injection hole, and the back pressure control chamber to the low pressure side. Opening / closing valve that releases the operating force in the direction, and an actuator that controls the opening / closing operation of the opening / closing valve. A pressure-accumulating fuel supply device that includes an injector configured to include an ejector and returns the fuel leaked from the back pressure control chamber to a low pressure source via a return pipe connected to the injector. In the pipe, a throttle means for reducing the passage area is provided at a part downstream of the part where the fuel leaking from the plurality of injectors joins, so that the pressure fluctuation in the return pipe is reduced to exceed the atmospheric pressure. The pressure pulsation acting on the actuator of the injector can be reduced. As a result, a stable movement of the actuator of each injector can be ensured, so that the variation in the amount of oil injected from each injector can be suppressed, and the occurrence of cavitation in the return pipe can be prevented. In addition, it is possible to reduce the erosion of the actuator room around the ball seat. '
また、 戻し管を複数のィンジェクタが接続する共通の管によって構成 し、 それぞれのィンジエタタ間に通路面積を絞る絞り'手段をさらに設け るようにすれば、 戻し管内の圧力を大気圧以上に保った上でインジエタ タの噴射時に生じる圧力脈動を近接するインジヱクタに伝えにく くする ことが可能となり、 各ィンジェクタから噴射する ώ量のばらつきを抑え ることが可能となる。 In addition, if the return pipe is constituted by a common pipe to which a plurality of injectors are connected, and the throttle means for reducing the passage area is provided between the respective injectors, the pressure in the return pipe can be maintained at atmospheric pressure or higher. Above, it is possible to make it difficult for the pressure pulsation generated at the time of injector injection to be transmitted to the adjacent injectors, and it is possible to suppress variations in the amount of injection from each injector.
さらに、 戻し管を、 インジェクタが接続する複数の分岐管と、 これら 分岐管が接続する集合管とによって構成し、 噴射時期が相前後する異な るインジュクタを異なる分岐管に接続するようにすれば、 前回の噴射の 影響を受けにく くすることが可能となり、 各インジェクタから噴射する 油量のばらつきを抑えることが可能となる。 Furthermore, if the return pipe is composed of a plurality of branch pipes connected to the injectors and a collecting pipe connected to these branch pipes, and different injectors with different injection timings are connected to different branch pipes, This makes it less likely to be affected by the previous injection, thereby reducing variations in the amount of oil injected from each injector.
さらにまた、 戻し管を、 インジェクタの背圧制御室からリークする燃 料油の圧力によって弾性変形し得るソフトチューブによって構成すれば、 夫々のィンジェクタの嘖射時に生じる圧力脈動を戻し管によって吸収す ることが可能となり、 他のィンジェクタが噴射するまでに戻し管内の圧 力脈動を終焉させることが可能となり、 各ィンジェクタから噴射する油 量のばらつきを抑えることが可能となる。 Furthermore, if the return pipe is constituted by a soft tube that can be elastically deformed by the pressure of fuel oil leaking from the back pressure control chamber of the injector, the pressure pulsation generated at the time of injection of each injector is absorbed by the return pipe. The pressure pulsation in the return pipe can be terminated before another injector ejects, and the variation in the amount of oil injected from each injector can be suppressed.
Claims
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| JP2001-208938 | 2001-07-10 | ||
| JP2001208938A JP2003021017A (en) | 2001-07-10 | 2001-07-10 | Accumulator fuel injection device |
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| WO2003008795A1 true WO2003008795A1 (en) | 2003-01-30 |
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| PCT/JP2002/005714 Ceased WO2003008795A1 (en) | 2001-07-10 | 2002-06-10 | Accumulating fuel injector |
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| DE10323177A1 (en) * | 2003-05-22 | 2004-12-09 | Robert Bosch Gmbh | Fuel injection system for internal combustion (IC) engines with several fuel injectors, each with high and low pressure terminals |
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| JP4532398B2 (en) * | 2005-12-08 | 2010-08-25 | トヨタ自動車株式会社 | Fuel injection device |
| JP2007263052A (en) * | 2006-03-29 | 2007-10-11 | Mitsubishi Fuso Truck & Bus Corp | Fuel return path structure for fuel injection device |
| KR100802284B1 (en) | 2006-10-18 | 2008-02-11 | 지멘스 오토모티브 주식회사 | Control device of fuel supply system of Elpia |
| JP4868524B2 (en) * | 2007-04-09 | 2012-02-01 | ボッシュ株式会社 | Fuel injection valve |
| DE102007052092B4 (en) * | 2007-10-31 | 2011-06-01 | Continental Automotive Gmbh | Method and fuel system for controlling the fuel supply for an internal combustion engine |
| JP5093212B2 (en) * | 2009-10-23 | 2012-12-12 | 株式会社デンソー | Fuel injection valve |
| US20150316010A1 (en) * | 2012-11-05 | 2015-11-05 | Delphi International Operations Luxembourg S.A.R.L | 3-Way Valve Assembly |
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| US5664545A (en) * | 1994-12-02 | 1997-09-09 | Nippondenso Co., Ltd. | Fuel injection apparatus |
| US5711274A (en) * | 1994-12-20 | 1998-01-27 | Robert Bosch Gmbh | System and method for reducing the fuel pressure in a fuel injection system |
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| JPS4981719A (en) * | 1972-12-11 | 1974-08-07 | ||
| JPS6226561U (en) * | 1985-07-30 | 1987-02-18 | ||
| JPH02227552A (en) * | 1989-02-28 | 1990-09-10 | Hino Motors Ltd | High pressure injection tubing for diesel engine |
| JPH0674123A (en) * | 1992-08-26 | 1994-03-15 | Nippondenso Co Ltd | Common rail pressure detecting device |
| US5664545A (en) * | 1994-12-02 | 1997-09-09 | Nippondenso Co., Ltd. | Fuel injection apparatus |
| US5711274A (en) * | 1994-12-20 | 1998-01-27 | Robert Bosch Gmbh | System and method for reducing the fuel pressure in a fuel injection system |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1361359A1 (en) * | 2002-04-23 | 2003-11-12 | Robert Bosch Gmbh | Fuel injection device for internal combustion engines |
| WO2005001280A1 (en) * | 2003-06-21 | 2005-01-06 | Robert Bosch Gmbh | Fuel-injection system with reduced pressure pulsations in the return rail |
| WO2005010351A1 (en) * | 2003-07-17 | 2005-02-03 | Robert Bosch Gmbh | Fuel injection system for combustion engines |
| WO2005038237A1 (en) * | 2003-09-19 | 2005-04-28 | Robert Bosch Gmbh | Fuel injection device for an internal combustion engine |
| US7219654B2 (en) | 2003-09-19 | 2007-05-22 | Robert Bosch Gmbh | Fuel injection device for an internal combustion engine |
| DE102005023179B3 (en) * | 2004-12-15 | 2006-06-22 | Siemens Ag | Injection valve for common rail fuel injection system has drain chamber connected to leakage drilling via restrictor which creates back-pressure to reduce flow of fuel via sealing gaps into drain chamber |
| US9518133B2 (en) | 2009-02-06 | 2016-12-13 | Nippon Shokubai Co., Ltd. | Hydrophilic polyacrylic acid (salt) resin and manufacturing method thereof |
| WO2011136237A1 (en) | 2010-04-26 | 2011-11-03 | 株式会社日本触媒 | Polyacrylic acid (salt), polyacrylic acid (salt)-based water-absorbing resin, and process for producing same |
| CN114165378A (en) * | 2021-12-17 | 2022-03-11 | 中国船舶重工集团公司第七一一研究所 | Pressure-accumulating flow-limiting type oil sprayer and maintenance method |
| CN114165378B (en) * | 2021-12-17 | 2022-11-29 | 中国船舶重工集团公司第七一一研究所 | Pressure-accumulating flow-limiting type oil sprayer and maintenance method |
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|---|---|
| JP2003021017A (en) | 2003-01-24 |
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