WO2003052029A1 - Method and installation for production of technological carbon and motor fuel during a processing of worn tires and other polymer waste materials - Google Patents
Method and installation for production of technological carbon and motor fuel during a processing of worn tires and other polymer waste materials Download PDFInfo
- Publication number
- WO2003052029A1 WO2003052029A1 PCT/PL2002/000001 PL0200001W WO03052029A1 WO 2003052029 A1 WO2003052029 A1 WO 2003052029A1 PL 0200001 W PL0200001 W PL 0200001W WO 03052029 A1 WO03052029 A1 WO 03052029A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solvent
- waste
- reactor
- worn
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/10—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/04—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
Definitions
- the invention regards a physical and chemical processing of worn tires and of other polymer wastes in order to produce technological carbon and motor fuel, which are used in many industrial branches, for instance for a production of asphalt, of anode mass for arc furnaces, for electrolisers, etc.
- the method allows for a solution of the ecological problem as well as for a wider production base of the hydrocarbon raw materials.
- the shortcoming is the presence of rare-earth metals, which makes the process more expensive, and an elimination of rare-earth metals from the technological carbon is very complicated.
- the shortcoming is the presence of rare-earth metals, which are difficult to remove.
- the presented problem was solved with a method, which uses the liquefaction of worn tires and of other polymer materials in the environment consisting of a hydrocarbon solvent, which is a mixture of a worn motor oil and of liquid waste materials, which are created during the production of synthetic rubber at 1- 20:10 ratio at temperature of 300 °C under pressure of 12 Mpa. The pressure is created independently.
- the solvent is an efficient donor of hydrogen in sufficient quantities.
- the method is technologically simple and economically convenient, as waste materials are the only ones used in the process. This method allows for a recovery of up to 30% of the technological carbon compared to the mass of worn tires, and up to 50% of entire mass gets liquified.
- the waste materials/solvent mass ratio 1 :1.
- the method is carried out as follows.
- the cage 20 containing worn tires is put into the reactor 1 , then the cover 3 is closed, valves 20, 21 are opened to purge the reactor with nitrogen from the nitrogen station. Afterwards, valves 20, 21 are closed. Valves 18,19 are opened, and the solvent from the tank 15 is poured into the reactor, so that 1/8 of the reactor is empty, but the waste materials are covered.
- the solvent composition is 20:1.
- the waste materials/solvent ratio 1 :1.
- the solvent flows through the heater 7 and get heated up to temperature of 100 - 120 °C by means of the heat exchanger 5. Valves 18, 19 are now closed.
- the reactor is heated up to 300 °C.
- the pressure increases up to 12 Mpa during the heating. Now the pressure is lowered down to 7 Mpa.
- Valve 21 is opened for that purpose.
- the liquid products are distilled while flowing through the cooler 18 and gather in the container 16.
- the valve 21 is now closed.
- the procedure is repeated several times until the pressure is stabilised at pressure of 7 Mpa.
- the heat exchanger 4 is switched off at temperature of 300 °C.
- the valve 21 is opened which decreases the pressure down to 1 atmosphere.
- the valve 21 is now closed, and valve 20 is opened, which puts nitrogen under pressure into the reactor.
- the valve 20 is closed, and the valve 22 is opened, which pushes out the liquid products and decreases the pressure down to the atmospheric one.
- the valves 23, 24 are opened, the cover 3 is closed, the fan 9 is switched on to purge the reactor with air.
- the air from reactor is purified while flowing through the decontamination device 10.
- the cage 2 is put out from the reactor and replaced with another.
- the cover 3 is closed.
- the cage 2 is put into the rinsing device 11 , the cover 12 is closed.
- the valve 27 is opened and fills the rinsing device with the rinsing liquid from the container 17.
- the valve 27 is closed, the valves 25, 26 are opened, the pump 13 is started, which presses the liquid through the ceramic filter 14 removing the technological carbon from the liquid.
- the examples of the realisation of the method proposed herein are presented in the table.
- the technological equipment consists of the reactor of 2.6 cu. m. volume. Worn tires of mass of 300 kgs are loaded into the reactor.
- the hot solvent (consisting of liquid waste material from the synthetic rubber production and of worn motor oil in the ratio of 20:1 ) is poured into the reactor.
- the solvent mass is 300 kgs, its temperature is 100-120 °C.
- the full reactor is heated up to 300 °C.
- the pressure is decreased from 12 MPa down to the 7 MPa during the reactor heating up. While the pressure is getting lowered, the liquid products flow to the cooler, are getting distilled there and then gathered in the container.
- the pressure decrease from 12 MPa down to 7 MPa is repeated several times until the pressure is stabilised at 7 MPa.
- the valve is opened, which results in the pressure decrease down to 1 Mpa. Nitrogen is let into the reactor to remove the remainders of the liquid fractions.
- the cover is opened, the reactor purged with air, the cage is replaced with another cage, which contains waste tires.
- the cage is rinsed with a liquid. The rinsing liquid flows through the ceramic filter and is purified of technological carbon.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2002217629A AU2002217629A1 (en) | 2001-12-19 | 2002-01-09 | Method and installation for production of technological carbon and motor fuel during a processing of worn tires and other polymer waste materials |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL35127201A PL351272A1 (en) | 2001-12-19 | 2001-12-19 | Method of and an apparatus for obtaining ronnage carbon and engine fuel while processing used tyres and other polymeric wastes |
| PLP.351272 | 2001-12-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003052029A1 true WO2003052029A1 (en) | 2003-06-26 |
Family
ID=20079600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/PL2002/000001 Ceased WO2003052029A1 (en) | 2001-12-19 | 2002-01-09 | Method and installation for production of technological carbon and motor fuel during a processing of worn tires and other polymer waste materials |
Country Status (3)
| Country | Link |
|---|---|
| AU (1) | AU2002217629A1 (en) |
| PL (1) | PL351272A1 (en) |
| WO (1) | WO2003052029A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004094561A1 (en) * | 2003-04-23 | 2004-11-04 | Tyre Reduction Services (Pty) Ltd | Systeme de reduction de pneus usages |
| EP1544236A1 (en) * | 2003-12-15 | 2005-06-22 | Bio Watt Ibérica, S.L. | System for dissolving unuseable tires to obtain oils, coal and steel |
| ES2249127A1 (en) * | 2003-12-15 | 2006-03-16 | Bio Watt Iberica | Dissolution system for unuseable tires, has heat carrying fluid supplied into reactor tank storing discarded tires to gradually come into contact with surface of tires and soften tires until tires are dissolved |
| EP2468808A1 (en) | 2010-12-27 | 2012-06-27 | Maxam Enviroconsult, S.L. | Process and facility for recycling tires and plastics |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4311034A1 (en) * | 1993-04-03 | 1994-10-06 | Veba Oel Ag | Process for the extraction of chemical raw materials and fuel components from old or waste plastic |
| WO1995020007A1 (en) * | 1994-01-25 | 1995-07-27 | Platonov Vladimir Vladimirovic | Method of reprocessing rubber-containing waste |
| US6149881A (en) * | 1997-09-03 | 2000-11-21 | Hanson; Curtiss D. | Pyrolysis method for increasing limonene production and novel oven to facilitate such method |
-
2001
- 2001-12-19 PL PL35127201A patent/PL351272A1/en unknown
-
2002
- 2002-01-09 AU AU2002217629A patent/AU2002217629A1/en not_active Abandoned
- 2002-01-09 WO PCT/PL2002/000001 patent/WO2003052029A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4311034A1 (en) * | 1993-04-03 | 1994-10-06 | Veba Oel Ag | Process for the extraction of chemical raw materials and fuel components from old or waste plastic |
| WO1995020007A1 (en) * | 1994-01-25 | 1995-07-27 | Platonov Vladimir Vladimirovic | Method of reprocessing rubber-containing waste |
| US6149881A (en) * | 1997-09-03 | 2000-11-21 | Hanson; Curtiss D. | Pyrolysis method for increasing limonene production and novel oven to facilitate such method |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004094561A1 (en) * | 2003-04-23 | 2004-11-04 | Tyre Reduction Services (Pty) Ltd | Systeme de reduction de pneus usages |
| EP1544236A1 (en) * | 2003-12-15 | 2005-06-22 | Bio Watt Ibérica, S.L. | System for dissolving unuseable tires to obtain oils, coal and steel |
| ES2249127A1 (en) * | 2003-12-15 | 2006-03-16 | Bio Watt Iberica | Dissolution system for unuseable tires, has heat carrying fluid supplied into reactor tank storing discarded tires to gradually come into contact with surface of tires and soften tires until tires are dissolved |
| ES2258383A1 (en) * | 2003-12-15 | 2006-08-16 | Bio Watt Iberica, S.L. | Dissolution system for unuseable tires, has heat carrying fluid supplied into reactor tank storing discarded tires to gradually come into contact with surface of tires and soften tires until tires are dissolved |
| ES2249127B1 (en) * | 2003-12-15 | 2007-05-01 | Bio Watt Iberica | TIRES DISSOLUTION SYSTEM OUT OF USE FOR OBTAINING OILS, CARBON AND STEEL. |
| ES2277749A1 (en) * | 2003-12-15 | 2007-07-16 | Bio Watt Iberica, S.L. | Dissolution system for unuseable tires, has heat carrying fluid supplied into reactor tank storing discarded tires to gradually come into contact with surface of tires and soften tires until tires are dissolved |
| ES2258383B1 (en) * | 2003-12-15 | 2007-12-16 | Bio Watt Iberica, S.L. | IMPROVEMENTS IN THE PATENT 200401058, BY: TIRE DISSOLUTION SYSTEM OUT OF USE FOR OBTAINING OILS, CARBON AND STEEL. |
| ES2277749B1 (en) * | 2003-12-15 | 2008-06-01 | Bio Watt Iberica, S.L. | IMPROVEMENTS INTRODUCED IN THE PATENT OF INVENTION N. P-200401058/4, BY: TIRE DISSOLUTION SYSTEM OUT OF USE FOR OBTAINING OILS, CARBON AND STEEL. |
| EP2468808A1 (en) | 2010-12-27 | 2012-06-27 | Maxam Enviroconsult, S.L. | Process and facility for recycling tires and plastics |
| WO2012089728A1 (en) | 2010-12-27 | 2012-07-05 | Maxam Enviroconsult, S.L. | Process and facility for recycling tires and plastics |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2002217629A1 (en) | 2003-06-30 |
| PL351272A1 (en) | 2003-06-30 |
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