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WO2002030621A2 - Blast-processing - Google Patents

Blast-processing Download PDF

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Publication number
WO2002030621A2
WO2002030621A2 PCT/GB2001/004477 GB0104477W WO0230621A2 WO 2002030621 A2 WO2002030621 A2 WO 2002030621A2 GB 0104477 W GB0104477 W GB 0104477W WO 0230621 A2 WO0230621 A2 WO 0230621A2
Authority
WO
WIPO (PCT)
Prior art keywords
medium
blast
processing
conduit
reservoir
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB2001/004477
Other languages
French (fr)
Other versions
WO2002030621A8 (en
WO2002030621A3 (en
Inventor
Peter Reynolds
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to AU2001295713A priority Critical patent/AU2001295713A1/en
Publication of WO2002030621A2 publication Critical patent/WO2002030621A2/en
Publication of WO2002030621A3 publication Critical patent/WO2002030621A3/en
Anticipated expiration legal-status Critical
Publication of WO2002030621A8 publication Critical patent/WO2002030621A8/en
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C11/00Selection of abrasive materials or additives for abrasive blasts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/02Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • B24C3/06Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
    • B24C3/065Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable with suction means for the abrasive and the waste material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • This invention relates to blast-processing.
  • Some embodiments of the invention may be blast-processing apparatus of the type that includes a blower head mounted on a container that can have wheels and has hoses attached for delivery of air, sand or any suitable blast medium, and for water injection when required, all of which attach to a gun-type hand-held tool by suitable hoses for delivery of selected mixture to the surface to be treated.
  • BACKGROUND Sandblasters of this type are well-known in the prior art but these require a compressed air supply, or high pressure water supply or use a spinning wheel system. It is difficult to use such systems for mobile cleaning tasks and the size of the equipment required makes manoeuvrability difficult and a large vehicle is required for transportation of such bulky equipment.
  • Sand-blasting process and apparatus generally are well-known. There are two main kinds.
  • the method is called “the closed-circuit method”; if the sand is not collected at the workpiece but is lost, the method is called “the lost-sand method”.
  • the more important concern here is with air-blasting, wet or dry, and mainly closed -circuit.
  • a hand-held blasting tool connected by hoses to receive air, as the vehicle, from the reservoir of a high-pressure air compressor, and sand drawn at will from a reservoir and possibly water drawn at will from a reservoir or the mains, both into the hand-held tool by Nenturi-type action of the air.
  • This is very cumbersome, particularly the high-pressure air compressor which may need a diesel engine to operate it as well as a bulky reservoir.
  • a copper mineral may replace the sand as the abrasive medium.
  • Plastics pellets have also been used in place of the sand as an abrasive medium.
  • a further feature is a brush surrounding the exit mouth of the hand tool to maintain substantially sealing contact with the workpiece in order to contain the abrasive medium being blasted at the workpiece, the brush preferably being mounted to the workpiece on an elastic (e.g. medium hard rubber) collar.
  • Blast-processing apparatus characterised in that it comprises a hand-held blasting tool adapted to use substantially lower air pressures than the known apparatus.
  • Blast-processing apparatus characterised in that it comprises a hand-held blasting tool with a Venturi or the like that is of substantially greater cross-sectional area than in the known apparatus.
  • Blast-processing apparatus characterised in that it comprises a hand-held blasting tool with an outlet mouth that is of substantially greater cross-sectional area than in the known apparatus.
  • Blast-processing apparatus characterised in that it comprises a source of pressurised air adapted to produce air for feeding to a hand-held blasting tool at a substantially lower pressure than in the known apparatus.
  • Blast-processing apparatus characterised in that it adapted to provide air to a hand-held blasting tool at substantially lower air pressures than the known apparatus.
  • Blast-processing apparatus characterised in that it is adapted to operate without the use of a high-pressure air compressor.
  • Blast-processing apparatus characterised in that it does not contain a pressured air reservoir.
  • Blast-processing apparatus characterised in that it comprises low-pressure, high-volume turbine means for providing air to a hand-held blasting tool.
  • a processing medium that is not abrasive, e.g. a polishing medium, e.g. comprising pellets of non-woven fabric.
  • some particles of the processing medium may be different from others, e.g.
  • the fabric pellets may be impregnated with a polish (e.g. liquid) which transfers to the workpiece upon impact and is then used by subsequent un-impregnated pellets to polish the workpiece.
  • a polish e.g. liquid
  • the processing medium might comprise glass beads, for peening or work-hardening.
  • Embodiments of this invention are intended to provide a sandblaster that is easily manoeuvred and simple in use.
  • sandblaster that can be conveniently wheeled close to the work area and does not require a separate supply of compressed air or a water supply from either mains tap or tank as in the case of a high-pressure air washer combination.
  • This sandblaster can also re-circulate medium for re-use if required.
  • water from a nearby small container can be drawn into the air/medium mix for the purpose of avoiding dust particles from the workpiece entering the surrounding atmosphere, though in such circumstances recycling is not normally possible.
  • a method of blast-processing characterised in that blown air entrains a blast-processing medium which it sucks from a reservoir in which there is used a method to prevent clogging by the medium of an outlet for the medium from the reservoir and/or of a conduit for the medium from said outlet.
  • the system is intended for low power consumption. Therefore, its entraining Venturi (described below) only produces a low degree of vacuum. This is insufficient of itself to draw blast medium from a reservoir without blocking the reservoir outlet or a transport conduit leading from that outlet.
  • the baffle means are provided with an air conduit by-passing the medium to help prevent the clogging.
  • This also solves a problem in that my weaker degree of vacuum is unable to transport along the conduit a high concentration of blast medium in the transport air vehicle.
  • the blast-processing apparatus comprises turbine blower means to provide blown air as a vehicle for a blast-processing medium, conduit means, means to enable the blown air to suck said medium through the conduit means from a reservoir, and means to prevent the medium from clogging an outlet from the reservoir and/or from clogging the conduit means.
  • a portable unit which comprises the means to produce the blown air and means to entrain the medium, so that these can be carried by the operator during the processing.
  • the portable unit also comprises the medium reservoir.
  • the portable unit comprises said turbine blower means, said conduit means and said prevention means, so that the latter can be placed into the reservoir when not forming part of the portable unit.
  • said conduit means comprise a wander tube with said prevention means being located at its free end, which end is able to be placed into the reservoir.
  • a portable unit comprises a hand tool with an exit mouth through which to apply said medium to a workpiece, a brush surrounding the exit mouth to maintain substantially sealing contact with the workpiece in order to contain the medium, and a return conduit for the used medium with an inlet mouth adjacent said exit mouth.
  • the apparatus comprises a nozzle provided with said exit mouth, and the return conduit inlet mouth surrounds said exit mouth.
  • the return conduit and the nozzle lie alongside one another, preferably with the return conduit co-axial with the nozzle and outside it.
  • FIGURES 1 and 2 are a side and a top schematic cross-sectional view respectively of a hand held gun embodying the invention.
  • FIGURE 3 is a schematic perspective transparent side view of the wheeled medium container unit on top of which is the self-contained air supply unit, which together form a housing that embodies the invention; also shown are the hose connections for recycling.
  • FIGURES 4 and 5 are a side and a top schematic transparent view respectively of the air supply unit dome.
  • FIGURES 6 and 7 are a schematic perspective side view and transparent side view respectively of a separate recycling medium container that can be hung over the shoulder of the operator for use in difficult areas.
  • FIGURES 8 and 9 are views like Figures 1 and 2 respectively of the hand tool showing dimensions of one example, see table in ensuing description.
  • FIGURE 10 is a view like Figure 3 of the wheeled medium container unit, i.e. the housing without the removable dome, showing dimensions of one example, see table in ensuing description.
  • FIGURE 11 is a transparent side view of the dome, showing dimensions of one example, see table in ensuing description.
  • FIGURE 12 is a schematic view of particles of a mixed medium.
  • FIGURE 13 is a schematic, slightly perspective, front sectional detail view of a wander tube dipping into the medium in a reservoir separate from a portable unit carried by the operator and showing baffle means.
  • FIGURE 14 is a view corresponding to Figure 13 of the embodiments of Figures 3 and (with slight modification of the reservoir's general shape) 6.
  • a closed hollow arrowhead represents the flow of the abrasive medium
  • an open arrowhead represents flow of air
  • a solid arrowhead represents flow of air/medium mix.
  • the gun comprises an air nozzle 7 that can be turned to allow entry of the medium only or of the medium and water to form a medium/water mix, it can also be positioned so as completely to prevent entry of medium and medium/water into the air stream.
  • the nozzle 7 fits into the gun housing 10 and is held in position by screw 11, which runs in a channel 12 thus allowing the nozzle 7 to be turned to one of three selectable positions, marked a, b, c respectively, first position is medium/water mix, second position is off, third position is medium only, in this order; in another embodiment, screw 11 can be turned to intermediate positions to vary the amount of medium or medium/water; in another embodiment, the proportion of water to medium can be selected by screw 11.
  • Air entering channel 1 is then restricted through the narrower orifice 243 and enters the venturi chamber 2 and then enters into nozzle 8 and in so doing creates a reduced pressure in chamber 2 that pulls medium into channel 5 and, when selected, water into channel 6, the mixture is forced into channel 3 and strikes the surface of workpiece 261 to be treated.
  • air 241 is pumped, by using one, two or three vacuum cleaner turbines 21 as blowers in power head Figure 4, through supply hose 13 to nozzle 1, Figure 1.
  • air is guided directly towards the outlet 25 with very little turbulence and this creates a very powerful blower action delivering a high volume/rate of air that is sufficiently strong to create the venturi effect in the gun, Figure 1, which in turn draws a high enough quantity of medium along channel 5 into the airstream in channel 1 to strike the surface of workpiece 261 with enough impact to blast, clean or otherwise process the workpiece 261 efficiently.
  • the container unit in Figure 3 holds the medium 201 in the lower chamber 19, medium 201 is channelled downwards to outlet nozzle 32 and the flow is controlled by fixed air channel 20 that has a 45-degree angle at the bottom that acts as a baffle to restrict flow of the medium 201 and also allows air to be drawn into delivery tube 14, this combination helps to avoid blockages caused by oversupply of medium 201 into hose 14.
  • the triple motor blower can be controlled by two switches 22 and 23, switch 22 operates two motors 21, while switch 22 operates a third motor, so that the operator can use one, two or three motors 21 to suit his/her requirements.
  • the majority of the air 241 drawn into the turbines is to be drawn through the side inlet vents 263 on base 26, as it is desirable that only some air is drawn through the bottom of the base unit 26 for the purpose of separating fine dust particles from returned air and medium 245, and for this purpose a chamber 16 is used below the base unit 26, fitted with a coned top and bottom, the air and medium mix 245 is forced back into this chamber by the flow recirculated due to the brush head 9 in Figure 1 .
  • Blast-processing apparatus Figure 3 comprises turbine blower means 21 to provide air will to 41 as a vehicle for a blast-processing medium 201. It comprises a hand
  • ⁇ tool Figure 1 adapted to use, as a vehicle for a blast-processing medium 201, air 241 provided by turbine blower means Figure 4. It comprises a plurality of turbine blowers 21 arranged to act side by side. It comprises a reduced turbulence path 242 for air 241 blown from turbine blower means 21 as said air vehicle. Said path 242 is arranged to feed said air vehicle 241 substantially in a straight line 242 from said turbine means 21 through to the inlet 25 of a supply hose 13 adapted to use said air vehicle 241.
  • conduit 144 for exit of medium 201 from the reservoir corresponds to tube 14 in the Figure 3 embodiment, and has a diameter of 13 mm.
  • An air tube 146 open to the atmosphere at its top, supplies air directed by a bend at the bottom of tube 146 into the reservoir exit mouth 147 into conduit 144, and has a diameter of 5 to 8 mm.
  • a baffle tube 145 surrounds conduit 144 and tube 146, and has a diameter of 26 mm; it is open at the top to entering atmospheric air 253.
  • the arrangement of members 144, 145, 146 and medium 201 in the region of mouth 147 is approximately shown to scale in Figure 13; members 144, 146 project approximately 13 mm below the bottom edge of tube 145.
  • the bottom edge of baffle tube 145 ensures an air gap 148 which ensures that medium 201 does not clog mouth 146, nor conduit 144.
  • the bottom of tube 20 is shaped and positioned to act as a baffle and ensure that there is an air gap 148 which ensures that medium 201 does not clog mouth 146, nor conduit 144.
  • Blast-processing apparatus characterised in that it comprises turbine blower means to provide air as a vehicle for a blast-processing medium.
  • Blast-processing apparatus characterised in that it comprises a hand tool adapted to use, as a vehicle for a blast-processing medium, air provided by turbine blower means.
  • Apparatus as featured in feature 4 characterised in that said path is arranged to feed said air vehicle substantially in a straight line from said turbine means through to a supply hose adapted to use said air vehicle.
  • Apparatus as featured in feature 6 characterised in that said cross-sectional area is at least four times as large as a standard or conventional such area for such a tool.
  • Apparatus as featured in feature 6 characterised in that said cross-sectional area is at least 16 times as large as a standard or conventional such area for such a tool.
  • Apparatus as featured in any one of features 6 to 8, characterised in that a said cross -sectional area is at the mouth of an injection nozzle into said device.
  • Apparatus as featured in any one of features 6 to 9, characterised in that a said cross-sectional area is at an exit orifice of a nozzle of said device.
  • Apparatus as featured in any one of features 1 to 10, characterised in that it comprises a hand tool to apply said blast-processing medium to a workpiece, with a brush surrounding the exit mouth of the hand tool to maintain substantially sealing contact with the workpiece in order to contain the medium, the brush being mounted to the workpiece on an elastic collar.
  • Apparatus as featured in any one of features 1 to 11, characterised in that it is adapted for closed-circuit operation and for the blast-processing medium being returned to be returned under pressure due to said air vehicle.
  • Blast-processing apparatus substantially according to any embodiment hereinbefore described with reference to the accompanying drawings.
  • Blast-processing method characterised in that comprises use of turbine blower means to provide air as a vehicle for a blast-processing medium.
  • Blast-processing method characterised in that comprises a blast-processing medium comprising pellets of non-woven fabric.
  • a method of blast-processing characterised in that blown air entrains a blast-processing medium which it sucks from a reservoir in which there is used a method to prevent clogging by the medium of an outlet for the medium from the reservoir and/or of a conduit for the medium from said outlet.
  • Blast-processing apparatus characterised in that it comprises turbine blower means to provide blown air as a vehicle for a blast-processing medium, conduit means, means to enable the blown air to suck said medium through the conduit means from a reservoir, and means to prevent the medium from clogging an outlet from the reservoir and/or from clogging the conduit means.
  • Apparatus as featured in any one of features 7 to 9, characterised in that it comprises said reservoir, which said prevention means being located within said reservoir.
  • Apparatus as featured in feature 15 or 16 characterised in that the hand tool comprises a member rotatable to vary the amount of the medium able to be entrained by the blown air.
  • a portable unit comprises at least said turbine blower means, said conduit means and said prevention means.
  • Blast-processing apparatus substantially according to any example hereinbefore described.
  • 21. A method of blast-processing, characterised in that it comprises use of a blast-processing medium comprising pellets of non-woven fabric, preferably with some of the particles being different from others, more preferably with said different particles being impregnated with a substance which transfers to the workpiece upon impact.
  • a workpiece characterised in that it has been blast-processed by apparatus or method as featured in any one of features 1 to 31.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)
  • Cleaning In General (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

Blast-processing apparatus (Figures 3 and 6) comprises turbine blower means (21) to provide blown air (241) as a vehicle for a blast-processing medium (201), conduit means (14), means (7, 8), to enable the blown air (241) to suck said medium (201) through the conduit means (14) from a reservoir (19, 27), and means (20, 145) to prevent the medium (201) from clogging an outlet (147) from the reservoir (19, 27) and/or from clogging the conduit means (14). Said prevention means (20, 145) comprise baffle means (20, 145), and are adapted to ensure that the ratio of the volume of the medium (201) in the conduit means (14) to the volume of the conduit means (14) is kept below substantially 20 % during the processing. Possibly, said conduit means (14) comprise a wander tube (144) with said prevention means (145) being located at its free end, which end is able to be placed into a free-standing reservoir (19) of said medium (201). Alternatively, the blast-processing apparatus comprises said reservoir (19), with said prevention means (20) being located within said reservoir (19). Said enabling means (7, 8) comprise Venturi means (7, 8) with an operative aperture (243) having a cross-sectional area (243) in the region of that size which will produce maximum suction. The blower means (21) comprise a plurality of turbine blowers (21) arranged to act side by side, and there is a reduced turbulence path (242) for air (241) blown from the blower means (21) as said vehicle. The apparatus comprises a hand tool (Figures 1 and 2) with an exit mouth (3) through which to apply said medium (201) to a workpiece (261), a brush (99) surrounding the exit mouth (3) to maintain substantially sealing contact with the workpiece (261) in order to contain the medium (201), and a return conduit (15) for the used medium (201) with an inlet mouth (4) adjacent to, and surrounding, said exit mouth (3). The hand tool (Figure 1) comprises a member (7) rotatable to vary the amount of the medium (201) able to be entrained by the blown air (241). The apparatus comprises variable air inlet means (262, 263) to the turbine blower means (21). There may be used a blast-processing medium (201) comprising pellets (270, 271) of non-woven fabric, preferably with some (271) of the particles being different from others, e.g. being impregnated with a substance which transfers to the workpiece (261) upon impact.

Description

TITLE: "BLAST-PROCESSING"
HELD OF THE INVENTION
This invention relates to blast-processing.
Some embodiments of the invention may be blast-processing apparatus of the type that includes a blower head mounted on a container that can have wheels and has hoses attached for delivery of air, sand or any suitable blast medium, and for water injection when required, all of which attach to a gun-type hand-held tool by suitable hoses for delivery of selected mixture to the surface to be treated. BACKGROUND Sandblasters of this type are well-known in the prior art but these require a compressed air supply, or high pressure water supply or use a spinning wheel system. It is difficult to use such systems for mobile cleaning tasks and the size of the equipment required makes manoeuvrability difficult and a large vehicle is required for transportation of such bulky equipment. Sand-blasting process and apparatus generally are well-known. There are two main kinds. One, of minor importance here, utilises high-pressure water, e.g. from a mains supply via a pressuriser, essentially for high-pressure water washing, with the possibility to add a sand pickup facility to convert from water washing to sand-blasting, where the water acts as a vehicle to pick up and convey the sand. The other uses high-pressure air as the vehicle, called "air-blasting", and a reservoir of sand, and possibly a reservoir of water, where the air acts as the vehicle for the sand alone in "dry-blasting", and for the water in addition to the sand in "wet-blasting". If the sand is collected at the workpiece to be used again (recycled), the method is called "the closed-circuit method"; if the sand is not collected at the workpiece but is lost, the method is called "the lost-sand method". The more important concern here is with air-blasting, wet or dry, and mainly closed -circuit.
Usually, there is a hand-held blasting tool, connected by hoses to receive air, as the vehicle, from the reservoir of a high-pressure air compressor, and sand drawn at will from a reservoir and possibly water drawn at will from a reservoir or the mains, both into the hand-held tool by Nenturi-type action of the air. This is very cumbersome, particularly the high-pressure air compressor which may need a diesel engine to operate it as well as a bulky reservoir. In these days of consciousness of silicosis, a copper mineral may replace the sand as the abrasive medium. Plastics pellets have also been used in place of the sand as an abrasive medium. THE INVENTION The present inventor has noted that much of the difficulty arises because of the need to use such high-pressure air compressors. He has also noted that these compressors utilise a pump which operates sequentially, by repeatedly trapping a volume of air from its low-pressure inlet side and transposing this to its high-pressure outlet side, usually by means of a piston-cylinder arrangement or a rotary shutter arrangement. Since the compressed air reservoir of these compressors is at a very high pressure, this has to be very strong, consequently very heavy and bulky and therefore awkward. He sought for a solution which did not require such heavy duty air compression. After much experiment, he realised that it should be possible to use, instead, a much lower compression device, e.g. a turbine, which does not sequentially trap volumes of air but operates continuously, with a somewhat fan-like action. He experimented with suction turbines used for vacuum cleaners, inverting them to make use of their exhaust air rather than their input side, so as to form blowers. He found these worked satisfactorily, even more so if he used a plurality of them in parallel, even better if their outputs were arranged to reduce turbulence, as by feeding substantially in a straight line through into a supply hose for the hand-held tool, and preferably by having the inside of the hose somewhat smoothed to reduce turbulence; and much better if there is a much larger cross-sectional area, than with the prior art apparatus, for the usual Venturi or a like device of the hand-held tool at its injection nozzle and/or at its narrowest part, and/or for the hand-held tool itself at its exit mouth (which also reduces turbulence).
His initial apparatus had three such turbines arranged beside one another with the hose feeding off at right angles to their common exhaust flow direction, but the efficiency (useful power) increased by 50% when the hose was rearranged to feed off in line with the exhaust flow, more especially with a dome arrangement such as that described below. Generally, turbulence-reduction measures, e.g. avoidance or minimising of obstructions, ribs, ridges and corners, contributed noticeably to increases in efficiency. Another such measure utilises, in place of a conventional Venturi in the hand tool, a parallel-sided (straight-bore) tube with an injection nozzle, somewhat like a Bunsen burner.
Compared with the heavy duty prior air compressor arrangements, with their diesel engines, embodiments of the present invention can use minuscule power, e.g. only one kW per turbine for a heavy duty blaster. In fact, they are light and neat rather than bulky and cumbersome, much cheaper and readily transportable and their hoses are not dangerous or liable to cause difficulties as with the prior arrangements.
Further, they do not need an intervening air reservoir, as do the high-pressure air compressors. A further feature is a brush surrounding the exit mouth of the hand tool to maintain substantially sealing contact with the workpiece in order to contain the abrasive medium being blasted at the workpiece, the brush preferably being mounted to the workpiece on an elastic (e.g. medium hard rubber) collar. With this, the stream of abrasive medium which is usually centred within the contact area with the workpiece can be directed onto the whole of that area simply by tilting the hand tool, e.g. in a circle around its central position, without changing the position of the brush contact.
According to respective aspects of the invention, there are provided:
1. Blast-processing apparatus, characterised in that it comprises a hand-held blasting tool adapted to use substantially lower air pressures than the known apparatus.
2. Blast-processing apparatus, characterised in that it comprises a hand-held blasting tool with a Venturi or the like that is of substantially greater cross-sectional area than in the known apparatus.
3. Blast-processing apparatus, characterised in that it comprises a hand-held blasting tool with an outlet mouth that is of substantially greater cross-sectional area than in the known apparatus.
4. Blast-processing apparatus, characterised in that it comprises a source of pressurised air adapted to produce air for feeding to a hand-held blasting tool at a substantially lower pressure than in the known apparatus. 5. Blast-processing apparatus, characterised in that it adapted to provide air to a hand-held blasting tool at substantially lower air pressures than the known apparatus. 6. Blast-processing apparatus, characterised in that it is adapted to operate without the use of a high-pressure air compressor.
7. Blast-processing apparatus^ characterised in that it does not contain a pressured air reservoir. 8. Blast-processing apparatus, characterised in that it comprises low-pressure, high-volume turbine means for providing air to a hand-held blasting tool." 9. Blast-processing process corresponding to points 1 to 8. In place of sand, there may be provided any other suitable abrasive medium. According to another aspect of the invention, there may be provided, in place of sand, a processing medium that is not abrasive, e.g. a polishing medium, e.g. comprising pellets of non-woven fabric. According to another aspect of the invention, some particles of the processing medium may be different from others, e.g. some (perhaps one in ten) of the fabric pellets may be impregnated with a polish (e.g. liquid) which transfers to the workpiece upon impact and is then used by subsequent un-impregnated pellets to polish the workpiece. Again, the processing medium might comprise glass beads, for peening or work-hardening.
Embodiments of this invention are intended to provide a sandblaster that is easily manoeuvred and simple in use.
Accordingly, they provide a sandblaster that can be conveniently wheeled close to the work area and does not require a separate supply of compressed air or a water supply from either mains tap or tank as in the case of a high-pressure air washer combination. This sandblaster can also re-circulate medium for re-use if required. Furthermore, water from a nearby small container can be drawn into the air/medium mix for the purpose of avoiding dust particles from the workpiece entering the surrounding atmosphere, though in such circumstances recycling is not normally possible.
According to a particular aspect of the invention, there is provided a method of blast-processing, characterised in that blown air entrains a blast-processing medium which it sucks from a reservoir in which there is used a method to prevent clogging by the medium of an outlet for the medium from the reservoir and/or of a conduit for the medium from said outlet. The system is intended for low power consumption. Therefore, its entraining Venturi (described below) only produces a low degree of vacuum. This is insufficient of itself to draw blast medium from a reservoir without blocking the reservoir outlet or a transport conduit leading from that outlet. After much experimentation, I discovered that it was possible to obviate this blocking by introducing a baffle to reduce the rate at which the blast medium can enter the outlet. (As shown in the drawings, to be described below, the baffle means are provided with an air conduit by-passing the medium to help prevent the clogging.) This also solves a problem in that my weaker degree of vacuum is unable to transport along the conduit a high concentration of blast medium in the transport air vehicle. (I could alternatively reduce the blast medium exit rate from the reservoir by employing a floating probe, either mounted on a ring which "floats" on the surface of the returned medium, or controlled as to its position by a data processor responsive to the position of the surface, and in either case having an entry mouth thus kept partly above that surface.) The prevention method should ensure that the ratio of the volume of the medium in the conduit to the volume of the conduit is kept below substantially 20% during the processing, preferably below substantially 10%, more preferably substantially below 5%.
After further experimentation, I discovered that the cross-sectional area of the operative aperture of the entraining Venturi (the narrowest part of the Venturi) controls the degree of suction of the medium. If it is very large, the entraining air will undergo little reduction in its cross-section and there will be little suction. As the aperture area decreases, the suction will increase. However, if the aperture area is decreased too much, it starts to impede the flow of entraining air and again decreases the suction. There is a particular size between these, at which the Venturi produces the maximum suction. This appears to be about 16 mm in diameter. This seems to be approximately constant regardless of the power of the blower means (i.e. whether I use one 1,000 watt blower or three of them). To provide maximum effect with least power, I therefore preferably provide the suction by employing Venturi means with an operative aperture having a cross-sectional area in the region of that size which will produce maximum suction. Accordingly, the blast-processing apparatus comprises turbine blower means to provide blown air as a vehicle for a blast-processing medium, conduit means, means to enable the blown air to suck said medium through the conduit means from a reservoir, and means to prevent the medium from clogging an outlet from the reservoir and/or from clogging the conduit means.
An aim of some of the embodiments described below is to provide a portable apparatus. To this end, there is provided a portable unit which comprises the means to produce the blown air and means to entrain the medium, so that these can be carried by the operator during the processing. In one embodiment, the portable unit also comprises the medium reservoir. In another embodiment, the portable unit comprises said turbine blower means, said conduit means and said prevention means, so that the latter can be placed into the reservoir when not forming part of the portable unit. For this purpose, said conduit means comprise a wander tube with said prevention means being located at its free end, which end is able to be placed into the reservoir.
Preferably, a portable unit comprises a hand tool with an exit mouth through which to apply said medium to a workpiece, a brush surrounding the exit mouth to maintain substantially sealing contact with the workpiece in order to contain the medium, and a return conduit for the used medium with an inlet mouth adjacent said exit mouth. The apparatus comprises a nozzle provided with said exit mouth, and the return conduit inlet mouth surrounds said exit mouth. As shown in the drawings, the return conduit and the nozzle lie alongside one another, preferably with the return conduit co-axial with the nozzle and outside it. DESCRIPTION RELATING TO THE DRAWINGS Preferred embodiments of the invention will now be described with reference to the accompanying drawings, in which:
FIGURES 1 and 2 are a side and a top schematic cross-sectional view respectively of a hand held gun embodying the invention.
FIGURE 3 is a schematic perspective transparent side view of the wheeled medium container unit on top of which is the self-contained air supply unit, which together form a housing that embodies the invention; also shown are the hose connections for recycling. FIGURES 4 and 5 are a side and a top schematic transparent view respectively of the air supply unit dome.
FIGURES 6 and 7 are a schematic perspective side view and transparent side view respectively of a separate recycling medium container that can be hung over the shoulder of the operator for use in difficult areas.
FIGURES 8 and 9 are views like Figures 1 and 2 respectively of the hand tool showing dimensions of one example, see table in ensuing description.
FIGURE 10 is a view like Figure 3 of the wheeled medium container unit, i.e. the housing without the removable dome, showing dimensions of one example, see table in ensuing description.
FIGURE 11 is a transparent side view of the dome, showing dimensions of one example, see table in ensuing description.
FIGURE 12 is a schematic view of particles of a mixed medium.
FIGURE 13 is a schematic, slightly perspective, front sectional detail view of a wander tube dipping into the medium in a reservoir separate from a portable unit carried by the operator and showing baffle means.
FIGURE 14 is a view corresponding to Figure 13 of the embodiments of Figures 3 and (with slight modification of the reservoir's general shape) 6.
Reference will now be made by way of example to the accompanying drawings. In these, a closed hollow arrowhead represents the flow of the abrasive medium, an open arrowhead represents flow of air, and a solid arrowhead represents flow of air/medium mix.
As shown in Figure 1, the gun comprises an air nozzle 7 that can be turned to allow entry of the medium only or of the medium and water to form a medium/water mix, it can also be positioned so as completely to prevent entry of medium and medium/water into the air stream. The nozzle 7 fits into the gun housing 10 and is held in position by screw 11, which runs in a channel 12 thus allowing the nozzle 7 to be turned to one of three selectable positions, marked a, b, c respectively, first position is medium/water mix, second position is off, third position is medium only, in this order; in another embodiment, screw 11 can be turned to intermediate positions to vary the amount of medium or medium/water; in another embodiment, the proportion of water to medium can be selected by screw 11.
Air entering channel 1 is then restricted through the narrower orifice 243 and enters the venturi chamber 2 and then enters into nozzle 8 and in so doing creates a reduced pressure in chamber 2 that pulls medium into channel 5 and, when selected, water into channel 6, the mixture is forced into channel 3 and strikes the surface of workpiece 261 to be treated.
Escape is restricted by brush head 9 and spent medium is guided back through the outer channel between nozzle 8 and gun housing 10 to outlet 4 and returned to medium container 19 via return hose 15.
As shown in Figure 3, air 241 is pumped, by using one, two or three vacuum cleaner turbines 21 as blowers in power head Figure 4, through supply hose 13 to nozzle 1, Figure 1. By channelling the air into the domed top 24 of the power head Figure 4, air is guided directly towards the outlet 25 with very little turbulence and this creates a very powerful blower action delivering a high volume/rate of air that is sufficiently strong to create the venturi effect in the gun, Figure 1, which in turn draws a high enough quantity of medium along channel 5 into the airstream in channel 1 to strike the surface of workpiece 261 with enough impact to blast, clean or otherwise process the workpiece 261 efficiently. The container unit in Figure 3 holds the medium 201 in the lower chamber 19, medium 201 is channelled downwards to outlet nozzle 32 and the flow is controlled by fixed air channel 20 that has a 45-degree angle at the bottom that acts as a baffle to restrict flow of the medium 201 and also allows air to be drawn into delivery tube 14, this combination helps to avoid blockages caused by oversupply of medium 201 into hose 14.
As shown in Figures 3 and 4, the triple motor blower can be controlled by two switches 22 and 23, switch 22 operates two motors 21, while switch 22 operates a third motor, so that the operator can use one, two or three motors 21 to suit his/her requirements. The majority of the air 241 drawn into the turbines is to be drawn through the side inlet vents 263 on base 26, as it is desirable that only some air is drawn through the bottom of the base unit 26 for the purpose of separating fine dust particles from returned air and medium 245, and for this purpose a chamber 16 is used below the base unit 26, fitted with a coned top and bottom, the air and medium mix 245 is forced back into this chamber by the flow recirculated due to the brush head 9 in Figure 1 . The chamber 16 is designed to guide the returned mixture in a tangential circular motion, the heavier medium 201 falls to the bottom for re-use and the lighter debris and dust are drawn into the upper chamber 17 above which is fitted a filter 18, immediately below base unit 26, to protect the turbines 21. Base unit 26 is fitted with an inner ring 262 that can be turned so as gradually to restrict air intake from the side inlets to suit operator requirements should more suction be required in chamber 16 for heavier debris separation. As shown in Figure 6, the portable medium re-cycling container 27 can be used when operating in areas in which the base unit in Figure 3 would not be convenient. Such a situation could be when using a ladder or scaffolding. The container 27 can be used with a shoulder strap 31, outlet nozzle 28 supplies medium to hose 14 Figure
3, returned medium enters through screw fitting 29 for re-use, the power of the return air carries dust and debris into a filter bag 30 for later disposal. Container 27 acts as a blower separator: the returning air/medium mix 245 blows into the air-filled upper part of container 27 and most of the air can only escape through outlet 301 to filter bag 30, and therefore carries dust and debris with it to bag 30, while the heavier medium 201 sinks to the bottom. The action here, as also at the bottom of the container unit shown in Figure 3, can be seen clearly in conjunction with the action of baffle tube 20. In this embodiment, the operator can also detach power head Figure
4, and operate it as a stand-alone unit, e.g. by fitting a longer air hose 13, Figure 3, it is possible to operate some distance from the power head.'
Blast-processing apparatus Figure 3 comprises turbine blower means 21 to provide air will to 41 as a vehicle for a blast-processing medium 201. It comprises a hand
tool Figure 1 adapted to use, as a vehicle for a blast-processing medium 201, air 241 provided by turbine blower means Figure 4. It comprises a plurality of turbine blowers 21 arranged to act side by side. It comprises a reduced turbulence path 242 for air 241 blown from turbine blower means 21 as said air vehicle. Said path 242 is arranged to feed said air vehicle 241 substantially in a straight line 242 from said turbine means 21 through to the inlet 25 of a supply hose 13 adapted to use said air vehicle 241. It comprises a hand tool Figure 1 adapted to use said air vehicle 241 provided by said turbine blower means 21, the hand tool Figure 1 having a Venturi or like device 1, 8 to entrain blast-processing medium 201, said device 7, 8 having a substantially increased cross-sectional area that provides the adaptation. Said cross-sectional area 243 or 244 is at least four times as large as a standard or conventional such area for such a tool. Preferably, said cross-sectional area 243 or 244 is at least 16 times as large as a standard or conventional such area for such a tool. A said cross-sectional area 243 is at the mouth 243 of an injection nozzle 7 into said device 7, 8. Another said cross-sectional area 244 is at an exit orifice of nozzle 8 of said device 7, 8. Typically, in the prior art, cross-sectional area 243 is circular with diameter 2 to 3 mm, and the cross-sectional area 244 is circular with diameter 6 to 7 mm.
The apparatus comprises a hand tool Figure 1 to apply said blast-processing medium 201 to a workpiece 261, with a brush online surrounding the exit mouth 252 of the hand tool Figure 1 to maintain substantially sealing contact (at 252) with the workpiece 261 in order to contain the medium 201, the brush 9 being mounted to the hand tool Figure 1 on an elastic collar 99. The apparatus is adapted for closed-circuit operation (by use of said brush 9) and for the blast-processing medium 201 being returned to be returned under pressure due to said air vehicle 241. The returned air/medium mix 245 is returned under said pressure into a cyclone separator 254. The apparatus comprises variable air inlet means 262, 263 to the turbine means 21, and is arranged for variation of the air inlet 262, 263 to the turbine means 21 to control the action of the cyclone separator 254. The apparatus is adapted for closed -circuit operation and comprises filter means 18 between a returned blast-processing medium region 17 and the turbine means 21. It comprises a reservoir 19 for the blast-processing medium 201 at a bottom exit 32 of which reservoir 19 is provided a baffle 20 to help prevent the medium 201 from blocking the exit 32, said baffle 20 being provided with an air conduit 253 by-passing the medium 201 to help prevent the medium 201 from blocking the exit 32.
The apparatus comprises a housing, Figure 3, that can be moved around by hand comprising a reservoir 19 for blast-processing medium 201, a returned blast-processing medium region 16 provided with a cyclone separator 254 arranged to feed the separated medium 201 to the reservoir 19, said turbine means 21, and filter means 18 between the separator 254 and the turbine means 21. Said turbine means 21 are mounted in a dome Figure 4 removably mounted into said housing Figure 3.
The hand tool Figure 1 adapted to apply the blast-processing medium 201 has a member 7 rotatable to vary the amount of the medium 201 able to be entrained in the tool Figure 1.
The blast-processing method described particularly comprises use of turbine blower means 21 to provide air as a vehicle for a blast-processing medium 201. In one embodiment, this medium 201 comprises pellets 270 of non-woven fabric, as exemplified in Figure 12. In another embodiment, some particles 271 of this processing medium 201 are different from others 270. Said different particles 271 are impregnated with a substance, e.g. polish, which transfers to the workpiece 261 upon impact therewith in the course of the blast-processing.
The following references in Figures 8, 9, 10 and 11 have the dimensions in mm:
Figure imgf000013_0001
In the Figure 13 embodiment, conduit 144 for exit of medium 201 from the reservoir corresponds to tube 14 in the Figure 3 embodiment, and has a diameter of 13 mm. An air tube 146, open to the atmosphere at its top, supplies air directed by a bend at the bottom of tube 146 into the reservoir exit mouth 147 into conduit 144, and has a diameter of 5 to 8 mm. A baffle tube 145 surrounds conduit 144 and tube 146, and has a diameter of 26 mm; it is open at the top to entering atmospheric air 253. The arrangement of members 144, 145, 146 and medium 201 in the region of mouth 147 is approximately shown to scale in Figure 13; members 144, 146 project approximately 13 mm below the bottom edge of tube 145. The bottom edge of baffle tube 145 ensures an air gap 148 which ensures that medium 201 does not clog mouth 146, nor conduit 144.
Similarly, in the Figure 14 embodiment, the bottom of tube 20 is shaped and positioned to act as a baffle and ensure that there is an air gap 148 which ensures that medium 201 does not clog mouth 146, nor conduit 144. FEATURES OF SOME EMBODIMENTS OF THE INVENTION
1. Blast-processing apparatus, characterised in that it comprises turbine blower means to provide air as a vehicle for a blast-processing medium.
2. Blast-processing apparatus, characterised in that it comprises a hand tool adapted to use, as a vehicle for a blast-processing medium, air provided by turbine blower means.
3. Apparatus as featured in feature 1 or 2, characterised in that it comprises a plurality of turbine blowers arranged to act side by side.
4. Apparatus as featured in any one of features 1 to 3, characterised in that it comprises a reduced turbulence path for air blown from turbine blower means as said air vehicle.
5. Apparatus as featured in feature 4, characterised in that said path is arranged to feed said air vehicle substantially in a straight line from said turbine means through to a supply hose adapted to use said air vehicle.
6. Apparatus as featured in any one of features 1 to 5, characterised in that it comprises a hand tool adapted to use said air vehicle provided by said turbine blower means, the hand tool having a Venturi or like device to entrain blast-processing medium, said device having a substantially increased cross-sectional area.
7. Apparatus as featured in feature 6, characterised in that said cross-sectional area is at least four times as large as a standard or conventional such area for such a tool. 8. Apparatus as featured in feature 6, characterised in that said cross-sectional area is at least 16 times as large as a standard or conventional such area for such a tool.
9. Apparatus as featured in any one of features 6 to 8, characterised in that a said cross -sectional area is at the mouth of an injection nozzle into said device.
10. Apparatus as featured in any one of features 6 to 9, characterised in that a said cross-sectional area is at an exit orifice of a nozzle of said device.
11. Apparatus as featured in any one of features 1 to 10, characterised in that it comprises a hand tool to apply said blast-processing medium to a workpiece, with a brush surrounding the exit mouth of the hand tool to maintain substantially sealing contact with the workpiece in order to contain the medium, the brush being mounted to the workpiece on an elastic collar.
12. Apparatus as featured in any one of features 1 to 11, characterised in that it is adapted for closed-circuit operation and for the blast-processing medium being returned to be returned under pressure due to said air vehicle.
13. Apparatus as featured in feature 12, characterised in that the returned medium is returned under said pressure into a cyclone separator.
14. Apparatus as featured in any one of features 1 to 13, characterised in that it comprises variable air inlet means to the turbine means. 15. Apparatus as featured in feature 14, when appendant to feature 13, characterised in that it is arranged for variation of the air inlet to the turbine means to control the action of the cyclone separator.
16. Apparatus as featured in any one of features 1 to 15, characterised in that it is adapted for close-circuit operation and comprises filter means between a returned blast-processing medium region and the turbine means.
17. Apparatus as featured in any one of features 1 to 16, characterised in that it comprises a reservoir for the blast-processing medium at a bottom exit of which reservoir is provided a baffle to help prevent the medium from blocking the exit, said baffle being provided with an air conduit by-passing the medium to help prevent the medium from blocking the exit.
18. Apparatus as featured in any one of features 1 to 17, characterised in that it comprises a housing that can be moved around by hand comprising a reservoir for 1.4 blast-processing medium, a returned blast-processing medium region provided with a cyclone separator arranged to feed the separated medium to the reservoir, said turbine means, and filter means between the separator and the turbine means.
19. Apparatus as featured in feature 18, characterised in that said turbine means are mounted in a dome removably mounted to the remainder of said housing.
20. Apparatus as featured in feature 19, characterised in that said dome is rotatable on said remainder of the housing to control air inlet to the turbine means.
21. Apparatus as featured in any one of features 1 to 20, characterised in that it comprises a hand tool adapted to apply a blast-processing medium, the tool having a member rotatable to vary the amount of the medium able to be entrained in the tool.
22. Apparatus as featured in any one of features 1 to 21, characterised in that it comprises a portable unit comprising a blast-processing medium reservoir.
23. Apparatus as featured in feature 22, characterised in that the portable unit comprises a separator for an air/blasting-medium mix and is adapted for use in the closed-circuit method of blast-processing.
24. Blast-processing apparatus substantially according to any embodiment hereinbefore described.
25. Blast-processing apparatus substantially according to any embodiment hereinbefore described with reference to the accompanying drawings. 26. Blast-processing method, characterised in that comprises use of turbine blower means to provide air as a vehicle for a blast-processing medium.
27. Blast-processing method substantially according to any embodiment hereinbefore described.
28. Blast-processing method substantially according to any embodiment hereinbefore described with reference to the accompanying drawings.
29. Blast-processing method, characterised in that comprises a blast-processing medium comprising pellets of non-woven fabric.
30. Method as featured in feature 29, characterised in that some particles of the processing medium are different from others. 31. Method as featured in feature 30, characterised in that said different particles are impregnated with a substance which transfers to the workpiece upon impact. 32. A workpiece, characterised in that it has been blast-processed by apparatus or method as featured in any one of features 1 to 31. FEATURES OF SOME EMBODIMENTS OF THE INVENTION
1. A method of blast-processing, characterised in that blown air entrains a blast-processing medium which it sucks from a reservoir in which there is used a method to prevent clogging by the medium of an outlet for the medium from the reservoir and/or of a conduit for the medium from said outlet.
2. A method as featured in feature 1, characterised in that the prevention method ensures that the ratio of the volume of the medium in the conduit to the volume of the conduit is kept below substantially 20% during the processing.
3. A method as featured in feature 1 or 2, characterised in that the suction is provided by Venturi means with an operative aperture having a cross-sectional area in the region of that size which will produce maximum suction.
4. A method as featured in any one of features 1 to 3, characterised in that means to produce the blown air and means to entrain the medium are carried by the operator during the processing.
5. A method as featured in any one of features 1 to 4, characterised in that the medium reservoir is also carried by the operator during the processing.
6. A method of blast-processing substantially according to any example hereinbefore described.
7. Blast-processing apparatus, characterised in that it comprises turbine blower means to provide blown air as a vehicle for a blast-processing medium, conduit means, means to enable the blown air to suck said medium through the conduit means from a reservoir, and means to prevent the medium from clogging an outlet from the reservoir and/or from clogging the conduit means.
8. Apparatus as featured in feature 7, characterised in that said preventing means are adapted to ensure that the ratio of the volume of the medium in the conduit means to the volume of the conduit means is kept below substantially 20% during the processing. 9. Apparatus as featured in feature 7 or 8, characterised in that said prevention means comprise baffle means [the baffle means being provided with an air conduit by-passing the medium to help prevent the clogging]. 10. Apparatus as featured in any one of features 7 to 9, characterised in that said conduit means comprise a wander lube with said prevention means being located at its free end, which end is able to be placed into a reservoir of said medium.
11. Apparatus as featured in any one of features 7 to 9, characterised in that it comprises said reservoir, which said prevention means being located within said reservoir.
12. Apparatus as featured in any one of features 7 to 11, characterised in that said enabling means comprise Venturi means with an operative aperture having a cross-sectional area in the region of that size which will produce maximum suction. 13. Apparatus as featured in any one of features 7 to 12, characterised in that the blower means comprise a plurality of turbine blowers arranged to act side by side. 14. Apparatus as featured in any one of features 7 to 13, characterised in that it comprises a reduced turbulence path for air blown from the blower means as said vehicle. 15. Apparatus as featured in any one of features 7 to 14, characterised in that it comprises a hand tool with an exit mouth through which to apply said medium to a workpiece, a brush surrounding the exit mouth to maintain substantially sealing contact with the workpiece in order to contain the medium, and a return conduit for the used medium with an inlet mouth adjacent said exit mouth. 16. Apparatus as featured in feature 15, characterised in that said return conduit inlet mouth surrounds said exit mouth.
17. Apparatus as featured in feature 15 or 16, characterised in that the hand tool comprises a member rotatable to vary the amount of the medium able to be entrained by the blown air. 18. Apparatus as featured in any one of features 7 to 17, characterised in that it comprises variable air inlet means to the turbine blower means.
19. Apparatus as featured in any one of features 7 to 18, characterised in that a portable unit comprises at least said turbine blower means, said conduit means and said prevention means. 20. Blast-processing apparatus substantially according to any example hereinbefore described. 21. A method of blast-processing, characterised in that it comprises use of a blast-processing medium comprising pellets of non-woven fabric, preferably with some of the particles being different from others, more preferably with said different particles being impregnated with a substance which transfers to the workpiece upon impact.
22. A workpiece, characterised in that it has been blast-processed by apparatus or method as featured in any one of features 1 to 31.
It will be apparent to one skilled in the art, that features of the different embodiments disclosed herein may be omitted, selected, combined or exchanged and the invention is considered to extend to any new and inventive combination thus formed.

Claims

1. A method of blast-processing, characterised in that blown air entrains a blast-processing medium which it sucks from a reservoir in which there is used a method to prevent clogging by the medium of an outlet for the medium from the reservoir and/or of a conduit for the medium from said outlet.
2. A method as claimed in claim 1, characterised in that the prevention method ensures that the ratio of the volume of the medium in the conduit to the volume of the conduit is kept below substantially 20% during the processing.
3. A method as claimed in claim 1 or 2, characterised in that the suction is provided by Venturi means with an operative aperture having a cross-sectional area in the region of that size which will produce maximum suction.
4. A method as claimed in any one of claims 1 to 3, characterised in that means to produce the blown air and means to entrain the medium are carried by the operator during the processing.
5. A method as claimed in any one of claims 1 to 4, characterised in that the medium reservoir is also carried by the operator during the processing.
6. A method of blast-processing substantially according to any example hereinbefore described.
7. Blast-processing apparatus, characterised in that it comprises turbine blower means to provide blown air as a vehicle for a blast-processing medium, conduit means, means to enable the blown air to suck said medium through the conduit means from a reservoir, and means to prevent the medium from clogging an outlet from the reservoir and/or from clogging the conduit means.
8. Apparatus as claimed in claim 7, characterised in that said preventing means are adapted to ensure that the ratio of the volume of the medium in the conduit means to the volume of the conduit means is kept below substantially 20% during the processing.
9. Apparatus as claimed in claim 7 or 8, characterised in that said prevention means comprise baffle means [the baffle means being provided with an air conduit by-passing the medium to help prevent the clogging].
10. Apparatus as claimed in any one of claims 7 to 9, characterised in that said conduit means comprise a wander tube with said prevention means being located at its free end, which end is able to be placed into a reservoir of said medium.
11. Apparatus as claimed in any one of claims 7 to 9, characterised in that it comprises said reservoir, which said prevention means being located within said reservoir.
12. Apparatus as claimed in any one of claims 7 to 11, characterised in that said enabling means comprise Venturi means with an operative aperture having a cross-sectional area in the region of that size which will produce maximum suction.
13. Apparatus as claimed in any one of claims 7 to 12, characterised in that the blower means comprise a plurality of turbine blowers arranged to act side by side.
14. Apparatus as claimed in any one of claims 7 to 13, characterised in that it comprises a reduced turbulence path for air blown from the blower means as said vehicle.
15. Apparatus as claimed in any one of claims 7 to 14, characterised in that it comprises a hand tool with an exit mouth through which to apply said medium to a workpiece, a brush surrounding the exit mouth to maintain substantially sealing contact with the workpiece in order to contain the medium, and a return conduit for the used medium with an inlet mouth adjacent said exit mouth.
16. Apparatus as claimed in claim 15, characterised in that said return conduit inlet mouth surrounds said exit mouth.
17. Apparatus as claimed in claim 15 or 16, characterised in that the hand tool comprises a member rotatable to vary the amount of the medium able to be entrained by the blown air.
18. Apparatus as claimed in any one of claims 7 to 17, characterised in that it comprises variable air inlet means to the turbine blower means.
19. Apparatus as claimed in any one of claims 7 to 18, characterised in that a portable unit comprises at least said turbine blower means, said conduit means and said prevention means.
20. Blast-processing apparatus substantially according to any example hereinbefore described.
21. A method of blast-processing, characterised in that it comprises use of a blast-processing medium comprising pellets of non-woven fabric, preferably with some of the particles being different from others, more preferably with said different particles being impregnated with a substance which transfers to the workpiece upon i impact.
22. A workpiece, characterised in that it has been blast-processed by apparatus or method as claimed in any one of claims 1 to 31.
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WO2002030621A3 (en) 2002-08-15
GB0024892D0 (en) 2000-11-22
GB2367777A (en) 2002-04-17

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