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WO2002029193A1 - Security window - Google Patents

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Publication number
WO2002029193A1
WO2002029193A1 PCT/US2000/027042 US0027042W WO0229193A1 WO 2002029193 A1 WO2002029193 A1 WO 2002029193A1 US 0027042 W US0027042 W US 0027042W WO 0229193 A1 WO0229193 A1 WO 0229193A1
Authority
WO
WIPO (PCT)
Prior art keywords
set forth
panels
panel assembly
outer panels
window panel
Prior art date
Application number
PCT/US2000/027042
Other languages
French (fr)
Inventor
Peter Merhige
Sam Merhige
Original Assignee
Peter Merhige
Sam Merhige
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Peter Merhige, Sam Merhige filed Critical Peter Merhige
Priority to AU2001210724A priority Critical patent/AU2001210724A1/en
Priority to PCT/US2000/027042 priority patent/WO2002029193A1/en
Publication of WO2002029193A1 publication Critical patent/WO2002029193A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • E06B3/66366Section members positioned at the edges of the glazing unit specially adapted for units comprising more than two panes or for attaching intermediate sheets
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/10Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes

Definitions

  • This invention relates generally to an exterior window which is designed to prevent unauthorized entry into a home or business.
  • a security window is often less attractive than a window that would have been selected for architectural harmony and/or other decorative reasons. Additionally or alternatively, an attractive window is often made from breakable glass sometimes creating safety issues in geographical areas prone to high powered storms such as hurricanes.
  • the two outer panels can each have a film of plastic material (e.g., a polyester film) applied to at least one of their surfaces thereby making the panels have enhanced thermal performance, increased impact strength, improved shatter resistance, and better sun protection. Additionally or alternatively, the chambers between the panels can contain Aragon gas thereby providing increased thermal and acoustical values.
  • a film of plastic material e.g., a polyester film
  • the outer panels 16 and 20 can be made of any type of suitable window glass, such as annealed, tinted, tempered, low-E, reflective or obscure glass.
  • the outer panels can be made of the same or different materials and the panels' thickness can vary depending on application.
  • the inwardly facing surfaces of the panels 16 and 20 are coated with a polyester film 30 of a suitable thickness (e.g. 2 mil., 4 mil., 7 mil., 18 mil. and/or 20 mil.).
  • the protective film 30 is heated and pressed onto each of the glass panels 16 and 20.
  • Argon gas fills the chambers 22 and 24.
  • the sealant 30 prevents moisture vapor transmission into the chambers 22 and 24 and also prevents the Argon from leaking therefrom.
  • the chambers 22 and 24 can be evacuated during assembly of the window 10.
  • the outer panel 16 is run through a glass washer into a Hepa-controlled clean room where it is passed through a lamination machine.
  • the polyester film 30 is heated, pressed and sealed to the glass panel 16.
  • the glass panel 16 (with polyester film 30 thereon) is removed from the clean room and placed on a table where the spacer 26 is applied.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

A panel assembly (12) comprising two outer panels (16,20) positioned in a face-to-face relationship and made of a light-transmitting material (e.g., glass), and an inner panel (18) positioned between the two-outer panels (16,20) and made of a light-transmitting material having a greater impact resistance than the two outer panels (e.g., window glasslaminated with polycarbonate resin or a single layer of polycarbonate material). The twoouter panels (16, 20) can each have a film (30) of plastic material (e.g., a polyester film) applied to at least one of their surfaces thereby making the panels (16,20) have enhanced thermal performance, increased impact strength, improved shatter resistance, and better sun protection. Additionally or alternatively, the chambers (22,24) between the panels(16,18,20) can contain Aragon gas thereby providing increased thermal and acoustical values. The panel assembly (12) may be mounted in a frame (14) to form a security window (10).

Description

SECURITY WINDOW
This invention relates generally to an exterior window which is designed to prevent unauthorized entry into a home or business. Such a security window is often less attractive than a window that would have been selected for architectural harmony and/or other decorative reasons. Additionally or alternatively, an attractive window is often made from breakable glass sometimes creating safety issues in geographical areas prone to high powered storms such as hurricanes.
The present invention provides a security window which can be designed to be attractive, secure, and storm-resistant. More particularly, the present invention provides a panel assembly for mounting in a frame to form such a security window. The panel assembly of the present invention comprises two outer panels positioned in a face-to-face relationship and made of a light-transmitting material (e.g., glass), and an inner panel positioned between the two-outer panels and made of a light- transmitting material having a greater impact resistance than the two outer panels (e.g., window glass laminated with polycarbonate resin or a single layer of polycarbonate material). The two outer panels can each have a film of plastic material (e.g., a polyester film) applied to at least one of their surfaces thereby making the panels have enhanced thermal performance, increased impact strength, improved shatter resistance, and better sun protection. Additionally or alternatively, the chambers between the panels can contain Aragon gas thereby providing increased thermal and acoustical values.
A cross-section of a security window 10 incorporating a panel assembly 12 according to the present invention is shown in the Drawing. In addition to the panel assembly 12, the security window 10 comprises a frame 14 which can be made of wood, aluminum or any other suitable frame material for exterior windows. The panel assembly 12 comprises panels 16, 18 and 20 which are positioned in spaced relation so that a chamber 22 is defined between the outer panel 16 and the inner panel 18 and a chamber 24 is defined by between the inner panel 18 and the panel 20. In the illustrated embodiment, this spacing is accomplished by spacers 26 and 28.
The outer panels 16 and 20 can be made of any type of suitable window glass, such as annealed, tinted, tempered, low-E, reflective or obscure glass. The outer panels can be made of the same or different materials and the panels' thickness can vary depending on application. In any event, the inwardly facing surfaces of the panels 16 and 20 are coated with a polyester film 30 of a suitable thickness (e.g. 2 mil., 4 mil., 7 mil., 18 mil. and/or 20 mil.). In the illustrated embodiment, the protective film 30 is heated and pressed onto each of the glass panels 16 and 20.
The inner panel 18 is light-transmissible and has an impact resistance greater than the outer panels 16 and 20. To this end, the inner panel 18 can be made of window glass laminated with polycarbonate resin or may be single layer of polycarbonate material. The panel's thickness should be sufficient (e.g., 1/8" or greater) for the circumstances such as, for example, being impact-resistant (and/or bullet-proof) in high-crime areas and/or capable of withstanding applicable impact and cycling tests (e.g., Dade County Impact and Cycling Test NOA #98-0515.03) in storm- susceptible areas.
The spacers 26 and 28 are made of material providing sufficient structural strength. For example, the spacers 26 and 28 may be made of architectural class silicon foam products containing a desiccant and adhered in position by suitable adhesive. The advantage of such foam products is that the spacers 26 and 28 will further reduce heat transmission and reduce condensation in the event of temperature changes. This may be especially significant if the inner layer 18 has a laminate structure to reduce the delaminating problems often associated with, for example, polycarbonate reenforced glass. Alternatively, the spacers 26 and 28 may be made of aluminum or metal.
In the illustrated embodiment, the panel assembly 12 additionally comprises an edge sealant 32 around the panel and spacer perimeters. The sealant 32 can be a warm-applied elastomeric insulating glass sealant such as a one component 100% solids sealant system specifically developed for edge sealing insulated glass units. The sealant 32 keeps moisture from entering the chambers 22 and 24, provides additional structural strength, and/or provides an expandable material for the inner panel 18 to expand if the assembly is exposed to environmental extremes of heat and cold in use.
According to one embodiment of the present invention, Argon gas fills the chambers 22 and 24. The sealant 30 prevents moisture vapor transmission into the chambers 22 and 24 and also prevents the Argon from leaking therefrom. Alternatively, the chambers 22 and 24 can be evacuated during assembly of the window 10.
Thus, in the security window 10 according to the present invention, the frame 14 and the outer panels 16 and 20 can be selected for architectural harmony, decorative, or other atheistically pleasing reasons since the inner layer 18 provides the necessary structural integrity for security and/or impact-protection purposes. The polyester film 30 on the panels 16 and 20 provides improved thermal performance and increased impact strength. In fact, the security window 10 of the present invention can be designed to pass all applicable Hurricane tests while still providing the desired atheistic and necessary security.
The polyester film 30 also provides shatter protection in that, if the glass panel 16 and/or 20 is broken, the glass shards will adhere to the film rather than being introduced to the surrounding environment. Furthermore, the polyester film 30 serves as a sun shield for the inner panel 18 in that it can block out virtually 100% of UV rays. This sun-blocking component for the inner panel 18 is important when the inner panel 18 is made of polycarbonate which tends to fade and yellow over time from sun exposure. Additionally or alternatively, the filling of the chambers 22 and 24 with Argon gas improves the window's thermal and acoustical performance.
In a method of manufacturing the security window 10 according to the present invention, the outer panels 16 and 20 are cut to the designated size and the inner panel 18 is also cut to its designated size. If the outer panels 16 and 20 are made of glass and the inner panel 18 is made polycarbonate, the inner panel 18 will be cut smaller in both height and width than the outer panels 16 and 20. A small 1/8" hole is drilled into the inner panel 18 to equalize pressure in the chambers 22 and 24.
The outer panel 16 is run through a glass washer into a Hepa-controlled clean room where it is passed through a lamination machine. In the lamination machine, the polyester film 30 is heated, pressed and sealed to the glass panel 16. The glass panel 16 (with polyester film 30 thereon) is removed from the clean room and placed on a table where the spacer 26 is applied.
Thereafter, the glass panel 16 (with polyester film 30 and spacer 26 thereon) is placed on a vertical assembly table. Small lifts (sized to accommodate the dimensions of the inner layer 18) are then placed on the assembly table against panel 16 both vertically and horizontally. The inner polycarbonate layer 18 is placed on the lifts and pressed against the spacer 26 on the panel 16.
The outer glass panel 20 is then washed, laminated with the polyester film 30, and has the spacer 28 applied thereto in same manner as explained above in connection with outer glass panel 16. The outer panel 20 is then placed on the assembly table so that the spacer 28 faces the inner polycarbonate panel 18 and pressed thereagainst.
Argon gas is then pumped into the chambers 22 and 24 and, once the chambers 22 and 24 are filled, the unit is run through a cold press to seal it together and retain the Argon in the chambers 22 and 24. The perimeter of the unit is then filled with the sealant 32.

Claims

1. A window panel assembly (12) comprising: two outer panels (16,20) positioned in a face-to-face relationship and made of a light-transmitting material, and an inner panel (18) positioned between the two-outer panels (16,20) and made of a light-transmitting material having a greater impact resistance than the two outer panels (16,20); wherein the two outer panels (16,20) each have a film (30) of plastic material applied to at least one of their surfaces.
2. A window panel assembly (12) as set forth in the preceding claim, wherein the film (30) is applied to the surface of each of the two outer panels (16,20) facing the inner panel (18).
3. A window panel assembly (12) as set forth in either of the two preceding claims, wherein the film (30) comprises polyester film.
4. A window panel assembly (12) as set forth in any of the preceding claims, wherein the polyester film (30) is heated and pressed onto the panel.
5. A window panel assembly (12) as set forth in any of the preceding claims, wherein the film (30) has a thickness between about 2 mil and 7 mil.
6. A window panel assembly (12) as set forth in the preceding claim, wherein the film (30) has a thickness between 2 mil and 4 mil or between 4 mil and 7 mil.
7. A window panel assembly (12) as set forth in the preceding claim wherein the chambers (22,24) contain Aragon gas thereby providing increased thermal and acoustical values.
8. A window panel assembly (12) comprising: two outer panels (16,20) positioned in a face-to-face relationship and made of a light-transmitting material, and an inner panel (18) positioned between the two-outer panels (16,20) and made of a light-transmitting material having a greater impact resistance than the two outer panels (16,20); wherein chambers (22,24) between the panels (16,18,20) contain Aragon gas thereby providing increased thermal and acoustical values.
9. A window panel assembly (12) as set forth in any of the preceding claims, wherein the two outer panels (16,20) are made of glass.
10. A window panel assembly (12) as set forth in the preceding claim, wherein the two outer panels (16,20) are made of annealed, tinted, tempered, low-E, reflective or obscure glass.
11. A window panel assembly (12) as set forth in any of claims 1-10, wherein the inner panel (18) is made of window glass laminated with polycarbonate resin.
12. A window panel assembly (12) as set forth in any of claims 1-10, wherein the inner panel (18) is made of a single layer of polycarbonate material.
13. A window panel assembly (12) as set forth in either of the two preceding claims, wherein the inner panel (18) has thickness 1/8" or greater.
14. A window panel assembly (12) as set forth in any of the preceding claims, wherein spacers (26,28) are positioned between the panels (16,18,20).
15. A window panel assembly (12) as set forth in the preceding claim, wherein the spacers (26,28) are made of architectural class silicon foam containing a desiccant and are adhered in position by suitable adhesive.
16. A window panel assembly (12) as set forth in any of the preceding claims, further comprising a edge sealant (32) around perimeters of the panels (16,18,20).
17. A window panel assembly (12) as set forth in the preceding claim, wherein the sealant (32) is a warm-applied elastomeric insulating glass sealant.
18. A security window (10) comprising the panel assembly (12) set forth in any of the preceding claims and a frame (14).
19. A method of making the window panel assembly (12) set forth in any of the preceding claims, said method comprising the steps of: cutting the outer panels (16, 20) to a designated size; cutting the inner panel (18) to a designated size; and assembling the panels (16, 18, 20) together so that the inner panel (18) is positioned between the outer panels (16, 20).
20. A method as set forth in the preceding claim, further comprising the step of drilling a hole in the inner panel to equalize pressure in chambers (22, 24) between the panels (16, 18, 20).
21. A method as set forth in either of the preceding claims, wherein the inner panel (18) is cut smaller in both height and width than the outer panels (16, 20).
22. A method as set forth in any of the preceding method claims, further comprising the step of passing the outer panels (16, 20) through a lamination machine in which a polyester film (30) is heated, pressed and sealed to the panels (16, 20).
23. A method as set forth in any of the preceding method claims, wherein said assembling step comprises applying a spacer material to the outer panels.
24. A method as set forth in any of the preceding method claims, wherein the assembling step is performed on a vertical work table.
25. A method as set forth in any of the preceding method claims, wherein said assembly step comprises pumping Argon gas into the chambers (22, 24).
26. A method as set forth in any of the preceding method claims, wherein said assembly step comprises filling the perimeter of assembled panels with a sealant (32).
27. A method as set forth in any of the preceding method claims, further comprising the step of running the assembled panels (16, 18, 20) through a cold press.
PCT/US2000/027042 2000-09-29 2000-09-29 Security window WO2002029193A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU2001210724A AU2001210724A1 (en) 2000-09-29 2000-09-29 Security window
PCT/US2000/027042 WO2002029193A1 (en) 2000-09-29 2000-09-29 Security window

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2000/027042 WO2002029193A1 (en) 2000-09-29 2000-09-29 Security window

Publications (1)

Publication Number Publication Date
WO2002029193A1 true WO2002029193A1 (en) 2002-04-11

Family

ID=21741831

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2000/027042 WO2002029193A1 (en) 2000-09-29 2000-09-29 Security window

Country Status (2)

Country Link
AU (1) AU2001210724A1 (en)
WO (1) WO2002029193A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2499646A (en) * 2012-02-24 2013-08-28 Abbey Glass Cardiff Ltd Glazing panel
WO2014086665A1 (en) * 2012-12-04 2014-06-12 Bayer Materialscience Ag Insulating glass window having high thermal insulation and reduced transmissivity for ir radiation
CN105645789A (en) * 2015-12-22 2016-06-08 湖南省华京粉体材料有限公司 Thermal barrier hollow glass
FR3086686A1 (en) * 2018-09-28 2020-04-03 Saint-Gobain Glass France PROCESS FOR MANUFACTURING INSULATING GLAZING HAVING AT LEAST THREE GLASS SHEETS

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2061569A1 (en) * 1970-12-15 1972-06-29 Arnold A Bullet proof cpd transparent sheet - comprising impact resisting plastic and foil re-inforced safety glass sheets
DE2835669A1 (en) * 1978-08-14 1980-02-28 Holzapfel Wolfgang Multi-pane glazing using three or more panes - esp. for buildings or motor vehicles, where inner plastic pane provides high resistance to impact and theft
US4368226A (en) * 1980-08-13 1983-01-11 Gasper Mucaria Glass units
US5368904A (en) * 1988-07-18 1994-11-29 Stephinson; William P. Bullet resistant glass
EP0637672A2 (en) * 1993-08-05 1995-02-08 Ppg Industries, Inc. Glazing unit having three or more glass sheets and having a low thermal edge, and method of making same
US6108999A (en) * 1997-02-10 2000-08-29 General Electric Co. Window and glazing for a window

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2061569A1 (en) * 1970-12-15 1972-06-29 Arnold A Bullet proof cpd transparent sheet - comprising impact resisting plastic and foil re-inforced safety glass sheets
DE2835669A1 (en) * 1978-08-14 1980-02-28 Holzapfel Wolfgang Multi-pane glazing using three or more panes - esp. for buildings or motor vehicles, where inner plastic pane provides high resistance to impact and theft
US4368226A (en) * 1980-08-13 1983-01-11 Gasper Mucaria Glass units
US5368904A (en) * 1988-07-18 1994-11-29 Stephinson; William P. Bullet resistant glass
EP0637672A2 (en) * 1993-08-05 1995-02-08 Ppg Industries, Inc. Glazing unit having three or more glass sheets and having a low thermal edge, and method of making same
US6108999A (en) * 1997-02-10 2000-08-29 General Electric Co. Window and glazing for a window

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2499646A (en) * 2012-02-24 2013-08-28 Abbey Glass Cardiff Ltd Glazing panel
GB2499646B (en) * 2012-02-24 2018-05-02 Abbey Glass Cardiff Ltd Glazing panel
WO2014086665A1 (en) * 2012-12-04 2014-06-12 Bayer Materialscience Ag Insulating glass window having high thermal insulation and reduced transmissivity for ir radiation
CN105645789A (en) * 2015-12-22 2016-06-08 湖南省华京粉体材料有限公司 Thermal barrier hollow glass
FR3086686A1 (en) * 2018-09-28 2020-04-03 Saint-Gobain Glass France PROCESS FOR MANUFACTURING INSULATING GLAZING HAVING AT LEAST THREE GLASS SHEETS

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Publication number Publication date
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