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WO2002012216A1 - An improved process for the preparation of docetaxel - Google Patents

An improved process for the preparation of docetaxel Download PDF

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Publication number
WO2002012216A1
WO2002012216A1 PCT/IB2000/001107 IB0001107W WO0212216A1 WO 2002012216 A1 WO2002012216 A1 WO 2002012216A1 IB 0001107 W IB0001107 W IB 0001107W WO 0212216 A1 WO0212216 A1 WO 0212216A1
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formula
docetaxel
iii
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group
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French (fr)
Inventor
Subrahmanyam Duvvuri
Ramachandra Puranik
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Dr Reddys Research Foundation
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Dr Reddys Research Foundation
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Priority to AU2000261768A priority patent/AU2000261768A1/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D305/00Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms
    • C07D305/14Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms condensed with carbocyclic rings or ring systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/55Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups

Definitions

  • the present invention relates to an improved process for the preparation of 'Docetaxel'.
  • Docetaxel is also known as 'Taxotere', a trademark of Rhone-poulenc Rorer and it is a taxane derivative having potent anti-tumor activity.
  • the present invention more particularly relates to a short synthesis of docetaxel of formula (1) following a semi-synthetic route comprising C-13 esterification of a suitably protected 10-Deacetylbaccatin III with a suitably protected side chain acid and subsequent deprotections to produce docetaxel .
  • 'Paclitaxel' having the formula (2) widely known as 'TaxoF in chemical literature is a naturally occurring compound from the bark of Pacific as well as Himalayan Yew tree and exhibits a broad spectrum of anti-tumor activity. It has been approved in various countries for use in the treatment of ovarian and breast cancers and clinical trials are under progress in many countries for its use in several other types of cancers as well.
  • SAR Structure Activity Relationship
  • Docetaxel of the formula (1) is one such synthetic derivative of paclitaxel of the formula (2) which showed most promising anti-tumor activity in clinical trials. It was developed as an anti-cancer drug by Rhone-Poulenc Rorer for the treatment of cancer. Docetaxel has been approved in several countries for the treatment of breast cancer recently. Docetaxel has the molecular formula (1), which is similar to paclitaxel of the formula (2) except that a free hydroxyl group at C-10 position of baccatin part and a t-butoxycarbonyl (t-boc) group at C-3' nitrogen of the side chain acid part.
  • 10-deacetylbaccatin III (10- DAB III) of the formula (3) is a relatively abundant precursor molecule obtained from several species of the Yew tree (genus Taxus) grown in various parts of the world.
  • 10-DAB III of the formula (3) it is necessary to protect the C-7, & C-10 hydroxyl groups before undertaking the esterification of C-13 hydroxyl group in the compound of the formula (3) to produce docetaxel of the formula (1) or paclitaxel of the formula (2).
  • R 1 & R 2 independently represent hydrogen, lower alkyl, phenyl, substituted phenyl groups which corresponds to the side chain acid part of the docetaxel of the formula (1) and a cost effective method of the side chain acid preparation also accounts for a salient feature of a good synthesis of both docetaxel as well as paclitaxel.
  • the objective of the present invention is to provide an improved process for the preparation of 'Docetaxel' of the formula (1),
  • the starting compound 10-deacetylbaccatin III of the formula (3) has been isolated from the leaves of the plant 'Taxus baccata ' or 'Taxus wallichiana ' available in western ghats of India following the literature procedure.
  • the present invention provides an improved process for the preparation of docetaxel of the formula (1) which comprises, i) reacting 10-deacetylbaccatin III of the formula (3) with a compound of the formula (5)
  • R 1 & R 2 independently represent hydrogen, lower alkyl, phenyl, substituted phenyl groups, in the presence of a base, and a solvent to furnish the novel C-13 coupled product of the formula (7)
  • the compound of the formula (5) employed in the reaction step (i) is a heterocyclic compound, preferably an aromatic heterocyclic compound, more preferably the heterocyclic group is an imidazole.
  • the transformation of 10-deacetylbaccatin III of the formula (3) to 7,10- diprotected 10-deacetylbaccatin III of the formula (6) may be achieved in a single step by reacting .
  • CDI carbonyldiimidazole
  • the solvents employed in the reaction may be chosen from ethereal solvents such as 1,4-dioxane, dimethoxyethane, tetrahydrofuran or aromatic solvents such as benzene, toluene or chlorinated solvents such as dichloroethane, dichloromethane, chloroform but preferably chlorinated solvents.
  • ethereal solvents such as 1,4-dioxane, dimethoxyethane, tetrahydrofuran or aromatic solvents such as benzene, toluene or chlorinated solvents such as dichloroethane, dichloromethane, chloroform but preferably chlorinated solvents.
  • the appropriate compounds of the formula (6) obtained by the reaction may be purified by crystallization methods or column chromatography using silicagel preferably of 6-120 mesh.
  • R 1 and R 2 may preferably represent methyl group.
  • the base used in this reaction may be carbodiimide bases such as dicyclohexyl carbodiimide or carbonate bases such as dipyridylcarbonate along with 4-N,N- dimethylaminopyridine as a promoter of the reaction.
  • carbodiimide bases such as dicyclohexyl carbodiimide
  • carbonate bases such as dipyridylcarbonate along with 4-N,N- dimethylaminopyridine as a promoter of the reaction.
  • the solvents used in the reaction may be selected from chlorinated solvents such as dichloromethane, chloroform, 1,2-dichloroethane, carbon tetrachloride or aromatic solvents such as benzene, toluene, hexane, 1,2-dichlorobenzene, xylene or ethereal solvents such as diethyl ether, tetrahydrofuran, 1,2-dimethoxyethane or amides such as dimethylformamide, dimethylacetamide.
  • chlorinated solvents such as dichloromethane, chloroform, 1,2-dichloroethane, carbon tetrachloride or aromatic solvents such as benzene, toluene, hexane, 1,2-dichlorobenzene, xylene or ethereal solvents such as diethyl ether, tetrahydrofuran, 1,2-dimethoxyethane or amides such as dimethylformamide, di
  • the reaction may be carried out at a temperature in the range of 20 to 80 °C but preferably between 20- 40 °C.
  • the appropriate compounds of the formula (7) obtained by the reaction may be isolated by known methods and if required purified by crystallization or column chromatography using silicagel preferably of 100-120 mesh. We have observed that the crystallization of the compound of the formula (7) provides a high purity compound. For such crystallizations, solvents such as chloroform, acetone, diethyl ether, diisopropyl ether, pet-ether, hexane or cyclohexane were found to be preferable.
  • the deprotection of the protecting groups at C-7, C-10 carbons and the oxazolidine group present in the compound of the formula (7) may be carried out by the treatment with an acid to obtain the amino alcohol of the formula (8).
  • the acid used in the reaction may be selected from organic acids such as formic acid, acetic acid, trifluoroacetic acid either neat or in aqueous form.
  • the solvent used in the reaction may be selected from water, tetrahydrofuran, diethyl ether, 1,4-dioxane, acetonitrile, methanol, and ethanol.
  • the temperature employed for the reaction may be in the range of -10 to 30 °C but preferably in the range of -5 to 5 °C.
  • the amino alcohol of the formula (8) may be derivatised with tertbutoxycarbonyl (Boc) group using diter butyl dicarbonate in the presence of a base.
  • the base used in the reaction may be selected from sodium bicarbonate, sodium carbonate, and potassium carbonate.
  • the solvent employed in the reaction may be selected from tetrahydrofuran, diethyl ether, 1,4-dioxane, 1,2-dimethoxyethane and ethyl acetate.
  • the chiral protected side chain acid of the formula (4) used in the present invention may be prepared in two steps from a known vinyl alcohol of the formula (9) ( A.E. Greene et.al., J.Org.Chem., 56, 6939(1991) following the method described in our US patent number 5,763,477.
  • the method of its preparation involves: (i) the reaction of vinyl alcohol of the formula (9) with a reagent of the formula (10) where R 1 & R 2 independently represents hydrogen, lower alkyl, phenyl, substituted phenyl groups under acidic reaction conditions to obtain an oxazolidine derivative of the formula (11),
  • lower alkyl denotes a univalent, branched or straight chain hydrocarbon containing 1 to 8 carbon atom.
  • Representative of the alkyl groups may be methyl, ethyl, propyl, isopropyl, butyl, sec.butyl, tertbutyl, pentyl, iso pentyl, tert. Pentyl, hexyl, isohexyl, octyl.
  • lower alkoxy denotes lower alkyl groups as defined above attached via oxygen linkage to the rest of the molecule. Representative of those groups are methoxy, ethoxy, isopropoxy, tertbutoxy, hexyloxy, heptoxy and octoxy.
  • 'halogen' represents chlorine, bromine or fluorine.
  • 'Ph' represents phenyl.
  • 'substituted' phenyl group used in the present invention refers to those substituents which can be selected from the groups such as hydroxyl, lower alkyl, halogen, lower alkoxy, amino, lower alkylamino.
  • substituents such as hydroxyl, lower alkyl, halogen, lower alkoxy, amino, lower alkylamino. Examples of such groups are 4-hydroxyphenyl, 4-methoxyphenyl, 4-fluorophenyl, 4-tert.butyl phenyl, 3-N, N- dimethylaminophenyl.
  • the process described in the present invention has significant advantages over the existing processes in terms of less number of steps, milder reaction conditions, inexpensive reagents, simple crystallization methods to obtain high purity compounds at each step and therefore, amenability for large scale preparation also the final compound docetaxel so obtained by following this process is of high purity as observed by the HPLC (High performance liquid chromatography) method. Accordingly the present invention provides an efficient route for the preparation of docetaxel on a commercial scale.
  • step (i) 5g of 7,10-Di (imidazolyl) carbonylyloxy- 10-deacetylbaccatin III of the formula (6) obtained in step (i) was treated with 5.5g of oxazolidine acid of the formula (4) where R 1 and R 2 are methyl, in the presence of 3.54g (2.5equiv.) of dicyclohexylcarbodiimide (DCC) and 0.8g (1 equiv.) of 4-dimethylaminopyridine (DMAP) suspended in 1L of toluene and stirred the contents at 25 °C until the starting baccatin derivative was consumed. At the end, reaction mixture was filtered and the filtrate was diluted with ethylacetate.
  • DCC dicyclohexylcarbodiimide
  • DMAP 4-dimethylaminopyridine
  • the novelty of the present invention includes (i) single step protection of both the C-7 & C-10 hydroxyl groups in 10-deacetylbaccatin III in high yields (ii) single step deprotection of three protecting groups at C-7, C-10 & oxazolidine moiety in step (iii) of the process.

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  • Epoxy Compounds (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

The present invention relates to an improved process for the preparation of antitumor drug 'Docetaxel'. The present invention more particulary relates to a short synthesis of docetaxel following a semi-synthetic approach comprising C-13 esterification of a suitably protected 10-deacetylbaccatin III with a suitably protected side chain acid and subsequent deprotections to produce docetaxel. The process described in the present invention comprises (i) reacting 10-deacetylbaccatin III with a heterocyclic compound to produce a novel 7,10-diprotected 10-deacetylbaccatin III (ii) esterifying the C-13 hydroxyl group in the 7,10-diprotected 10-deacetylbaccatin III compound obtained in step (i) with an oxazolidine side chain acid to obtain a novel C-13 coupled adduct (iii) deprotecting the protecting groups at C-7, C-10 & oxazolidine group an intermediate amino alcohol (iv) derivatising the free amine group in the amino alcohol obtained in the step (iii) with di-tert. butyl dicarbonate to get the desired 'Docetaxel' compound.

Description

ANIMPROVED PROCESSFORTHEPREPARATION OFDOCETAXEL
Field of the Invention
The present invention relates to an improved process for the preparation of 'Docetaxel'. Docetaxel is also known as 'Taxotere', a trademark of Rhone-poulenc Rorer and it is a taxane derivative having potent anti-tumor activity. The present invention more particularly relates to a short synthesis of docetaxel of formula (1) following a semi-synthetic route comprising C-13 esterification of a suitably protected 10-Deacetylbaccatin III with a suitably protected side chain acid and subsequent deprotections to produce docetaxel .
Figure imgf000002_0001
Background of the Invention
'Paclitaxel' having the formula (2), widely known as 'TaxoF in chemical literature is a naturally occurring compound from the bark of Pacific as well as Himalayan Yew tree and exhibits a broad spectrum of anti-tumor activity. It has been approved in various countries for use in the treatment of ovarian and breast cancers and clinical trials are under progress in many countries for its use in several other types of cancers as well. During the time of human clinical trials of Paclitaxel of the formula (2), a number of SAR (Structure Activity Relationship) studies on taxol were carried out all over the world and and highlighted the crucial structural features which are responsible for its anti-cancer activity. Consequently, several structural modifications were attempted on taxol at specific positions in baccatin III part as well as in side chain acid part which presumably do not diminish the anti-cancer activity of taxol molecule.
Docetaxel of the formula (1) is one such synthetic derivative of paclitaxel of the formula (2) which showed most promising anti-tumor activity in clinical trials. It was developed as an anti-cancer drug by Rhone-Poulenc Rorer for the treatment of cancer. Docetaxel has been approved in several countries for the treatment of breast cancer recently. Docetaxel has the molecular formula (1), which is similar to paclitaxel of the formula (2) except that a free hydroxyl group at C-10 position of baccatin part and a t-butoxycarbonyl (t-boc) group at C-3' nitrogen of the side chain acid part.
side chain acid baccatin part side chain acid baccatin part part part r~ - r r~ " r
Figure imgf000003_0001
Since the total synthesis of docetaxel or paclitaxel is not a commercially viable process due to the lengthy synthetic steps as well as the high cost involved, the option of a semi-synthetic approach to paclitaxel or docetaxel has been persued in several laboratories starting from a precursor molecule 10-deacetylbaccatin III (10-DAB III) of the formula (3)
(3) Compared to paclitaxel having the formula (2), 10-deacetylbaccatin III (10- DAB III) of the formula (3) is a relatively abundant precursor molecule obtained from several species of the Yew tree (genus Taxus) grown in various parts of the world. Considering the relative chemical reactivity differences of the four hydroxyl groups (C-l, C-7, C-10 & C-13) in 10-DAB III of the formula (3), it is necessary to protect the C-7, & C-10 hydroxyl groups before undertaking the esterification of C-13 hydroxyl group in the compound of the formula (3) to produce docetaxel of the formula (1) or paclitaxel of the formula (2). Although a few synthetic approaches were established for the efficient esterification of highly hindered C-13 hydroxyl group in the compound of the formula (3), very few 7, 10-protected 10-deacetylbaccatin III precursors were known in the literature for such esterification processes. Since the C-7 hydroxyl group in. compound of the formula (3) is highly vulnerable to epimerisation under basic reaction conditions, selection of a suitable and easily removable protecting group for C-7 OH is a crucial parameter in a semi-synthetic approach for the synthesis of docetaxel or paclitaxel. Secondly, the esterification of the side chain acid with sterically hindered C-13 hydroxyl group in suitably protected 10-deacetylbaccatin III is another parameter which requires considerable attention. Finally, easy accessibility of a suitably protected chiral side chain acid of the formula (4),
Figure imgf000004_0002
where R1 & R2 independently represent hydrogen, lower alkyl, phenyl, substituted phenyl groups which corresponds to the side chain acid part of the docetaxel of the formula (1) and a cost effective method of the side chain acid preparation also accounts for a salient feature of a good synthesis of both docetaxel as well as paclitaxel.
In continuation of our research activities in taxane chemistry, we initiated our efforts to develop a short and cost effective approach for the synthesis of docetaxel of the formula (1). Consequently, we recognized the need for a new protecting group for C-7 and C-10 hydroxyl groups in 10-deacetylbaccatin III of the formula (3), which can be easily deprotected under mild reaction conditions. Accordingly, we developed new and an improved semi-synthetic process for the synthesis of docetaxel of the formula (1) using an imidazolylcarbonyl group as C-7 and C-10 hydroxy protecting group. Therefore the present invention involves a novel and an efficient semi-synthetic approach comprising a short synthetic sequence and milder reaction conditions to produce docetaxel of the formula (1).
Detailed Description of the Invention
The objective of the present invention is to provide an improved process for the preparation of 'Docetaxel' of the formula (1),
Figure imgf000005_0001
by a semi-synthetic route which is short and cost-effective starting from a suitably protected 10-DAB III of the formula (3) and a suitably protected side chain acid of the formula (4). Accordingly, the starting compound 10-deacetylbaccatin III of the formula (3) has been isolated from the leaves of the plant 'Taxus baccata ' or 'Taxus wallichiana ' available in western ghats of India following the literature procedure.
Accordingly, the present invention provides an improved process for the preparation of docetaxel of the formula (1) which comprises, i) reacting 10-deacetylbaccatin III of the formula (3) with a compound of the formula (5)
Figure imgf000006_0001
(5) where the 'Het' represents heterocychc group in the presence of solvent to produce the novel 7,10-diprotected 10- deacetylbaccatin III of the formula (6)
Figure imgf000006_0002
(6) where the 'Het' group has the meaning given above, ii) esterifying the C-13 hydroxyl group in the compound of the formula (6) defined with a side chain acid having the formula (4)
Figure imgf000006_0003
where R1 & R2 independently represent hydrogen, lower alkyl, phenyl, substituted phenyl groups, in the presence of a base, and a solvent to furnish the novel C-13 coupled product of the formula (7)
Figure imgf000007_0001
(7) where R1, R2 and "Het" have the meaning given above. iii) deprotecting the protecting groups at C-7, C-10 & oxazolidine group in compound of the formula (7) under acidic reaction conditions to obtain an intermediate amino alcohol of the formula (8) and
Figure imgf000007_0002
(8) iv) converting the compound of the formula (8) to docetaxel of the formula (1) using a base and diter butyl dicarbonate.
The compound of the formula (5) employed in the reaction step (i) is a heterocyclic compound, preferably an aromatic heterocyclic compound, more preferably the heterocyclic group is an imidazole. The transformation of 10-deacetylbaccatin III of the formula (3) to 7,10- diprotected 10-deacetylbaccatin III of the formula (6) may be achieved in a single step by reacting . the compound of the formula (3) with a commercially available heterocyclic compound such as carbonyldiimidazole (CDI) at a temperature in the range of 20-60 °C preferably at room temperature in 85- 90% yields.
The solvents employed in the reaction may be chosen from ethereal solvents such as 1,4-dioxane, dimethoxyethane, tetrahydrofuran or aromatic solvents such as benzene, toluene or chlorinated solvents such as dichloroethane, dichloromethane, chloroform but preferably chlorinated solvents.
The appropriate compounds of the formula (6) obtained by the reaction may be purified by crystallization methods or column chromatography using silicagel preferably of 6-120 mesh.
The 7,10-diprotected 10-deacetylbaccatin III of the formula (6) was reacted with a side chain acid of the formula (4) in the presence of a base to produce the C-13 adduct of the formula (7). In the compound of the formula (4), R1 and R2 may preferably represent methyl group.
The base used in this reaction may be carbodiimide bases such as dicyclohexyl carbodiimide or carbonate bases such as dipyridylcarbonate along with 4-N,N- dimethylaminopyridine as a promoter of the reaction.
The solvents used in the reaction may be selected from chlorinated solvents such as dichloromethane, chloroform, 1,2-dichloroethane, carbon tetrachloride or aromatic solvents such as benzene, toluene, hexane, 1,2-dichlorobenzene, xylene or ethereal solvents such as diethyl ether, tetrahydrofuran, 1,2-dimethoxyethane or amides such as dimethylformamide, dimethylacetamide.
The reaction may be carried out at a temperature in the range of 20 to 80 °C but preferably between 20- 40 °C.
The appropriate compounds of the formula (7) obtained by the reaction may be isolated by known methods and if required purified by crystallization or column chromatography using silicagel preferably of 100-120 mesh. We have observed that the crystallization of the compound of the formula (7) provides a high purity compound. For such crystallizations, solvents such as chloroform, acetone, diethyl ether, diisopropyl ether, pet-ether, hexane or cyclohexane were found to be preferable. The deprotection of the protecting groups at C-7, C-10 carbons and the oxazolidine group present in the compound of the formula (7) may be carried out by the treatment with an acid to obtain the amino alcohol of the formula (8).
The acid used in the reaction may be selected from organic acids such as formic acid, acetic acid, trifluoroacetic acid either neat or in aqueous form.
The solvent used in the reaction may be selected from water, tetrahydrofuran, diethyl ether, 1,4-dioxane, acetonitrile, methanol, and ethanol.
The temperature employed for the reaction may be in the range of -10 to 30 °C but preferably in the range of -5 to 5 °C.
The amino alcohol of the formula (8) may be derivatised with tertbutoxycarbonyl (Boc) group using diter butyl dicarbonate in the presence of a base.
The base used in the reaction may be selected from sodium bicarbonate, sodium carbonate, and potassium carbonate.
The solvent employed in the reaction may be selected from tetrahydrofuran, diethyl ether, 1,4-dioxane, 1,2-dimethoxyethane and ethyl acetate.
The chiral protected side chain acid of the formula (4) used in the present invention may be prepared in two steps from a known vinyl alcohol of the formula (9) ( A.E. Greene et.al., J.Org.Chem., 56, 6939(1991) following the method described in our US patent number 5,763,477. The method of its preparation involves: (i) the reaction of vinyl alcohol of the formula (9) with a reagent of the formula (10) where R1 & R2 independently represents hydrogen, lower alkyl, phenyl, substituted phenyl groups under acidic reaction conditions to obtain an oxazolidine derivative of the formula (11),
Figure imgf000009_0001
(9) (11 ) (ii) oxidation of the double bond in the compound of the formula (11) to produce the corresponding oxazolidine acid of the formula (4) in which R1 & R2 represent the groups as mentioned above.
Figure imgf000010_0001
(11 ) (4)
The terms representing R1 and R2 in the above process have the following definitions throughout the present invention.
The term 'lower alkyl" denotes a univalent, branched or straight chain hydrocarbon containing 1 to 8 carbon atom. Representative of the alkyl groups may be methyl, ethyl, propyl, isopropyl, butyl, sec.butyl, tertbutyl, pentyl, iso pentyl, tert. Pentyl, hexyl, isohexyl, octyl.
The term 'lower alkoxy' denotes lower alkyl groups as defined above attached via oxygen linkage to the rest of the molecule. Representative of those groups are methoxy, ethoxy, isopropoxy, tertbutoxy, hexyloxy, heptoxy and octoxy.
The term 'halogen' represents chlorine, bromine or fluorine. The term 'Ph' represents phenyl.
The term 'substituted' phenyl group used in the present invention refers to those substituents which can be selected from the groups such as hydroxyl, lower alkyl, halogen, lower alkoxy, amino, lower alkylamino. Examples of such groups are 4-hydroxyphenyl, 4-methoxyphenyl, 4-fluorophenyl, 4-tert.butyl phenyl, 3-N, N- dimethylaminophenyl.
Thus the process described in the present invention has significant advantages over the existing processes in terms of less number of steps, milder reaction conditions, inexpensive reagents, simple crystallization methods to obtain high purity compounds at each step and therefore, amenability for large scale preparation also the final compound docetaxel so obtained by following this process is of high purity as observed by the HPLC (High performance liquid chromatography) method. Accordingly the present invention provides an efficient route for the preparation of docetaxel on a commercial scale.
The process of the present invention is described in detail in the example given below which are provided by way of illustration only and therefore should not be construed to limit the scope of the present invention.
Example 1:
Step (i) :
Preparation of novel 7,10- di(imidazolyl)carbonyloxy-10-deacetylbaccatin III of the formula (6) where 'Het' represents an imidazole group:
18g of 10-deacetylbaccatin III of the formula (3) was treated with 26.5g of carbonyldiimidazole (5 equiv.) dissolved in 1.7L of dry chloroform and stirred at 25°C till the starting material was consumed as seen by TLC. The reaction mixture was then diluted with chloroform and washed with water and brine solution and dried over anh.sodiu sulfate. Concentration of the solvent afforded 27g of crude solid which was washed with 250 ml of chloroform. The organic layer was separated and the resulting solid was dried under vacuum over lh to get 23 g of the title compound 95% HPLC purity. MP.: 193-195° C; IR (vmax):3296, 1766, 1728, 1395, 1284, 1241, 1176, 998, 762 cm ; 1H NMR ( 200 MHz, DMSO-d6); δ 8.07 (s, 1H), 8.05(s,l H), 8.01 (d, J=8Hz, 2H), 7.75-7.52 (m, 3H), 7.45(s, 1H), 7.29 (s, 1H), 7.09 (s, 1H), 7.05 (s,lH), 6.39 (s, 1H), 5.61(t, J=2.4 Hz, 1H), ), 5.51(d, J=7 Hz, 1H), 5.06(d, J=8 Hz, 1H), ), 4.75(s, D2O exchangeable, 1H), 4.71 (br t, 1H), 4.13(br t, 2H), 3.90(d, J=8Hz, 1H), 2.85-2.62(m,lH), 2.26 (s,3H), 2.03(s,3H), 1.81(s,3H), 1.06(s,3H), 1.02(s, 3H); 13C NMR (DMSO-d6) : 5 202.10, 170.31, 165.27. 149.19, 147.39, 147.17, 137.36, 136.81, 133.43, 130.70, 129.95, 9.61, 28.78, 117.63, 117.22, 82.70, 79.39, 78.79, 76.87, 75.88, 74.02, 66.09, 55.67, 46.39, 42.34, 39.10, 32.64, 26.42, 22.21, 20.85, 15.12, 10.55. Step (ii):
Preparation of 13-(2'-phenyl-4',4'-dimethyl-N-Boc-oxazoIidine-l-carbonyloxy)
7,10-di (imidazolyl)carbonyloxy-10-deacetylbaccatin III of the formula (7):
5g of 7,10-Di (imidazolyl) carbonylyloxy- 10-deacetylbaccatin III of the formula (6) obtained in step (i) was treated with 5.5g of oxazolidine acid of the formula (4) where R1 and R2 are methyl, in the presence of 3.54g (2.5equiv.) of dicyclohexylcarbodiimide (DCC) and 0.8g (1 equiv.) of 4-dimethylaminopyridine (DMAP) suspended in 1L of toluene and stirred the contents at 25 °C until the starting baccatin derivative was consumed. At the end, reaction mixture was filtered and the filtrate was diluted with ethylacetate. The organic layer was washed with water, 5% sodium bicarbonate solution, brine and dried over anh.sodium sulfate. Concentration of the solvent under reduced pressure afforded 9.7 g of crude solid. Crystallization of the solid material in diethyl ether-pet. ether solvent mixture produced 6.9 g of the title compound having 97% HPLC purity. MP.: 181-183°C;
IR : 3440, 1766, 1728, 1395, 1249, 1172, 1095, 764, 105 Cm"1; *H NMR (CDC1 ); δ 8.05 (d, J=7.8 Hz, 1H), 8.03(s,lH), 7.93 (s, 1H), 7.72-7.46(m, 3H), 7.41-7.23(m, 5H), 7.30(s, 1H), 7.18 (s, 1H), 7.04(s, 2H), 6.46(s,lH), 6.29 (t, J=8Hz, 1H), 5.80-5.60 (m, 2H), 5.10 (brs, 1H), 4.95 (d, J=8Hz, 1H), 4.48 (d, J=6Hz, 1H), 4.33(d, J=8Hz, 1H), 4.16 (d, J=8Hz, 1H), 3.96(d, J=6.6Hz, 1H), 2.90-2.70 (m, 1H), 2.30 (d, J=8Hz, 1H), 2.07 (s, 3H), 1.97 (s, 3H), 1.90 (s, 3H), 1.89-1.80 (m, 2H), 1.82 (s, 3H), 1.77(s, 3H), 1.30 (s, 3H), 1.20 (s, 3H), 1.23-1.05(m, 9H); 13 C MR (CDCI3): δ 200.26,170.25, 169.53, 166.38, 151.31, 147.55, 147.10, 143.68, 37.30, 136.71, 133.70, 131.22, 130.52, 129.84 (3C), 128.88, 128.54 (3C), 127.64, 126.24(2C), 117.10, 116.90, 96.73, 83.30, 80.72, 80.04, 78.37. 77.84, 75.90, 75.64, 74.07, 70.91, 63.99, 55.85, 46.37, 42.88, 35.45, 33.63, 32.90, 27.77(3C), 26.34,25.39, 24.67, 21.26, 14.67, 10.70. Step (iii) & (iv) : Preparation of Docetaxel of the formula (1):
2g of 13-(2 '-phenyl-4 ',4 '-dimethyl-N-Boc-oxazolidine- 1 -carbonyloxy)-7, 10- di(imidazolyl)carbonyloxy- 10-deacetylbaccatin III of the formula (7) obtained in step (ii) was treated with 80ml of 50% aqueous trifluoroacetic acid at -10°C and stirred the contents below 0 °C until most of the starting material was consumed. At the end, reaction mixture was poured into ice water and neutralized with 5 % sodium bicarbonate solution. The aqueous layer was extracted with ethyl acetate (1L) and the organic layer was washed with brine solution and dried over anh. sodium sulfate. Concentration of the solvent provided 1.7g of material containing the amino alcohol of the formula (8) which was used in the next reaction directly.
To the above amino alcohol dissolved in 50ml of dry tetrahydrofuran was added di.tert.butryl dicarbonate (0.75g, 1.5 equiv.) in 20ml of tetrahydrofuran followed by solid sodium bicarbonate (330mg, 1.6 equiv.). The reaction mixture was stirred at 20°C until the starting amino alcohol was disappeared as observed by TLC. At the end, the reaction mixture was diluted with 500 ml of ethyl acetate and the combined organic layer was washed with water and brine solution. Concentration of the organic layer afforded crude Docetaxel (1.6g) which was purified over flash column chromatography using 200-400 mesh silica gel and ethyl acetate-chloroform as eluent to obtain 400mg of 97% pure docetaxel.
Example 2:
Preparation of novel 7,10-di(2'-methylimidazolyl)carbonyloxy-10- deacetylbaccatin III of the formula (6) where 'Het' represents 2' - methylimidazole group :
3g of 10-deacetylbaccatin III of the formula (3) treated with 4.3g of l,l-carbonylbis(2- methyldiimidazole) (5 equiv.) dissolved in 300ml of dry chloroform and stirred at 25 °C till the starting material was consumed as seen by TLC. The reaction mixture was then diluted with chloroform and washed with water and brine solution and dried over anh.sodium sulfate. Concentration of the solvent afforded 4.2g of crude solid, which was washed with 80ml of chloroform. The organic layer was separated and the resulting solid was dried under vacuum over 1 hour to get 3.2 g of the title compound in 93 % HPLC purity.
Example 3:
Preparation of novel 7,10-di (piperidinyl) carbonyloxy-10-deacetylbaccatin HI of the formula (6) where 'Het' represents a piperidine group:
1.8g of 10-deacetylbaccatin III of the formula (3) was treated with 2.65g of 1,1,- carbonyldipiperidine (5 equiv.) dissolved in 170ml of dry dichloromethane and stirred at 25 °C till the starting material was consumed as seen by TLC. The reaction mixture was then diluted with dichloromethane and washed with water brine solution and dried over arm. sodium sulfate. Concentration of the solvent afforded 2.7g of crude solid, which was washed with 30ml of chloroform. The organic layer was separated and the resulting solid was dried under vacuum over lh to get 1.2 g of the title compound in 96% HPLC purity.
Advantages of the invention:
(1) The process involves a simple three step semi-synthetic approach using abundantly available naturally occurring compound 10-deacetylbaccatin III as the starting material.
(2) A new one step synthetic process was developed for the protection of both C-7 and C-10 hydroxy groups present in 10-deacetylbaccatin III without encountering epimerisation of C-7 substituent. The protecting group used in this process is also a novel protecting group as far as taxane chemistry is concerned. (3) The purification methods used for each of the process steps were simple enough for getting consistent results in terms of yields and purity of the products.
(4) The process steps involves simple organic acids and bases available at low cost and milder reaction conditions which gave the intermediate products in high yields.
(5) Finally, the novelty of the present invention includes (i) single step protection of both the C-7 & C-10 hydroxyl groups in 10-deacetylbaccatin III in high yields (ii) single step deprotection of three protecting groups at C-7, C-10 & oxazolidine moiety in step (iii) of the process.

Claims

Claims:
(1) An improved process for the preparation of docetaxel of the formula (1)
Figure imgf000016_0001
which comprises;
(i) reacting 10-deacetylbaccatin III of the formula (3)
Figure imgf000016_0002
(3) with a compound having the formula (5)
Figure imgf000016_0003
(5)
where the 'Het' represents heterocyclic group in the presence of a solvent to produce the novel 7,10-diprotected 10-deacetylbaccatin III of the formula (6)
Figure imgf000017_0001
(6) where the 'Het' group has the meaning given above,
(ii) esterifying the C-13 hydroxyl group in the compound of the formula (6) above with a side chain acid having the formula (4)
Figure imgf000017_0002
(4) where R1 & R2 independently represent hydrogen, lower alkyl, phenyl, substituted phenyl groups, in the presence of a base and solvent to furnish the novel C-13 coupled product of the formula (7).
Figure imgf000018_0001
(7) where R & R and 'Het' have the meanings given above,
(iii) deprotecting the protecting groups at C-7, C-10 & oxazolidine group in compound of the formula (7) under acidic reaction conditions to obtain an intermediate amino alcohol of the formula (8) and
Figure imgf000018_0002
(8) (iv) converting the compound of the formula (8) to docetaxel of the formula (1) using a base and ditertbutyl dicarbonate.
2) The process as claimed in claim 1 wherein the heterocycle in the compound of the formula.(5) is an imidazole group.
3) The process as claimed in claims 1 and 2 wherein the reaction in step (i) is carried out at room temperature. 4) The process as claimed in claims 1-3, wherein the solvent used in step (i) is selected from ethereal solvents such as 1,4-dioxane, dimethoxyethane, tetrahydrofuran, or aromatic solvents such as benzene, toluene or chlorinated solvents such as dichloroethane, dichloromethane, chloroform.
5) The process as claimed in claims 1-4, wherein the base used in the step (ii) of the process is selected from carbodimide bases such as dicyclohexyl carbodiimide or carbonate bases such as dipyridylcarbonate along with 4-N,N-dimethylaminopyridine as a promoter of the reaction.
6) The process as claimed in claims 1-5, wherein the solvent used in the step (ii) of the process of the present invention is selected from chlorinated solvents such as dichloromethane, chloroform, 1,2-dichloroethane, carbon tetrachloride or aromatic solvents such as benzene, toluene, hexane, 1,2-dichlorobenzene, xylene or ethereal solvents such as diethyl ether, tetrahydrofuran, 1,2-dimethoxyethane or amides such as dimethylformamide, dimethylacetamide.
7) The process as claimed in claims 1-6, wherein the temperature at which the reaction can be affected in the step (ii) in the range of 20 to 80 °C but preferably between 20- 40 °C
8) The process as claimed in claims 1-7, wherein the acid used in the step (iii) of the process of the present invention is selected from the organic acids such as formic acid, acetic acid, trifluoroacetic acid either neat or in aqueous form.
9) The process as claimed in claims 1-8, wherein the solvent used in the step (iii) of the process of the present invention is selected from water, tetrahydrofuran, diethyl ether, 1,4-dioxane, acetonitrile, methanol and ethanol. 10) The process as claimed in claims 1-9 wherein the temperature at which the reaction in step (iii) of the process of the present invention is in the range of -10 to 25 °C but preferably between -5 to 5 °C.
11) A process for the preparation of 'docetaxel' of the formula (1) as claimed in claims 1-10, substantially as herein described with reference to the examples.
PCT/IB2000/001107 2000-08-08 2000-08-08 An improved process for the preparation of docetaxel Ceased WO2002012216A1 (en)

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WO2007109654A3 (en) * 2006-03-21 2007-12-13 Reddys Lab Ltd Dr Docetaxel polymorphs and processes
WO2009006590A3 (en) * 2007-07-04 2009-03-12 Reddys Lab Ltd Dr Docetaxel process and polymorphs
WO2010138010A2 (en) 2009-05-29 2010-12-02 Przedsiębiorstwo Produkcyjno-Wdrożeniowe SOLVATES OF 4-ACETOXY-2α-BENZOYLOXY-5β,20-EPOXY-1,7β,10β-TRIHYDROXY-9-OXO-TAX-11 -EN- 13α-YL (2R,3S)-3-TERT-BUTOXYCARBONYLAMINO-2-HYDROXY-3-PHENYLPROPIONATE
EP2125765A4 (en) * 2006-12-18 2011-08-03 Hanmi Holdings Co Ltd Method of preparing taxane derivatives and intermediates used therein
RU2437875C2 (en) * 2006-03-21 2011-12-27 Др. Редди'С Лабораторис Лтд. Docetaxel polymorphs and synthesis methods thereof
CN109836401A (en) * 2017-11-28 2019-06-04 正大天晴药业集团股份有限公司 A kind of purification process of docetaxel

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007109654A3 (en) * 2006-03-21 2007-12-13 Reddys Lab Ltd Dr Docetaxel polymorphs and processes
RU2437875C2 (en) * 2006-03-21 2011-12-27 Др. Редди'С Лабораторис Лтд. Docetaxel polymorphs and synthesis methods thereof
EP2125765A4 (en) * 2006-12-18 2011-08-03 Hanmi Holdings Co Ltd Method of preparing taxane derivatives and intermediates used therein
WO2009006590A3 (en) * 2007-07-04 2009-03-12 Reddys Lab Ltd Dr Docetaxel process and polymorphs
WO2010138010A2 (en) 2009-05-29 2010-12-02 Przedsiębiorstwo Produkcyjno-Wdrożeniowe SOLVATES OF 4-ACETOXY-2α-BENZOYLOXY-5β,20-EPOXY-1,7β,10β-TRIHYDROXY-9-OXO-TAX-11 -EN- 13α-YL (2R,3S)-3-TERT-BUTOXYCARBONYLAMINO-2-HYDROXY-3-PHENYLPROPIONATE
CN109836401A (en) * 2017-11-28 2019-06-04 正大天晴药业集团股份有限公司 A kind of purification process of docetaxel
CN109836401B (en) * 2017-11-28 2023-02-14 正大天晴药业集团股份有限公司 Method for purifying docetaxel

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