WO2002088218A1 - Process for producing fluorinated polyoxyalkylene compound - Google Patents
Process for producing fluorinated polyoxyalkylene compound Download PDFInfo
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- WO2002088218A1 WO2002088218A1 PCT/JP2002/004264 JP0204264W WO02088218A1 WO 2002088218 A1 WO2002088218 A1 WO 2002088218A1 JP 0204264 W JP0204264 W JP 0204264W WO 02088218 A1 WO02088218 A1 WO 02088218A1
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- polyoxyalkylene compound
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- esterified
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/337—Polymers modified by chemical after-treatment with organic compounds containing other elements
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/002—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds
- C08G65/005—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens
- C08G65/007—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens containing fluorine
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/321—Polymers modified by chemical after-treatment with inorganic compounds
- C08G65/323—Polymers modified by chemical after-treatment with inorganic compounds containing halogens
- C08G65/3233—Molecular halogen
- C08G65/3236—Fluorine
Definitions
- the present invention is industrially useful compounds, port 1 which is fluorinated
- the present invention relates to a method for producing a compound. Rice field
- a fluorinated polymer compound obtained by fluorinating a polymer compound having a chemical structure (C-H) in which a hydrogen atom is bonded to a carbon atom, or a derivative of the fluorinated polymer compound is an industrially useful compound.
- fluorinated polyoxyalkylene compounds are industrially useful compounds as surfactants, surface modifiers, water / oil repellents, coating agents, lubricants, and the like.
- the fluorination method includes (1) a method of fluorination by contact with fluorine gas (La Mar method), and (2) a method of dissolving, suspending, or dispersing a polymer compound in a solvent, There is known a liquid phase fluorine method in which fluorine gas is introduced into the solvent to fluorinate the solvent.
- Examples of the method of (1) examples of fluorination of fluorine-free polyether was initiator Pentaerisuri Torr (Kohyo three to 5 0 0 1 7 3 JP), as essential Okishimechi Ren units Example of fluorinating non-fluorinated polyethers (Japanese Patent Publication No. Sho 63-501 667), Example of fluorinating hydrocarbon ethers (Japanese Patent Publication No. 63-501 297) ) It has been known. Examples of the method (2) include non-fluorinated poly An example of fluorinating ether (Japanese Patent Application Laid-Open No.
- 510/520 is to fluorinate a non-fluorinated polyether having a terminal hydroxyl group as an alkoxy group to have a molecular weight of about 250 to 200.
- Examples of producing perfluorinated polyethers in the range of (JP-A-1-225628) and examples of fluorinating partially fluorinated polyethers having terminal fluorinated alkyloxy groups Japanese Patent Application Laid-Open No.
- An example of fluorinating a perfluorinable substance such as polyethylene glycol bis (trifluoroacetate) (Japanese Patent Application Laid-Open No. 50423019) has been published. Are known.
- a perfluorinated organic solvent is used as a solvent during the fluorination reaction.
- Non-fluorinated polymer compound-low fluorine content, polymer compound has low solubility in perfluorinated organic solvent and is insoluble in fluorination reaction solvent or suspended in the solvent Will exist in a state. Therefore, the problem of performing the fluorination reaction in a heterogeneous reaction system and the problem of breaking the molecular chain were remarkably recognized, and it was difficult to obtain the desired polymer compound.
- An object of the present invention is to solve the above problems and to provide a method for producing a fluorinated polyoxyalkylene compound having various structures by an industrially advantageous method.
- the present inventors synthesized a specific esterified polyoxyalkylene compound by subjecting a specific polyoxyalkylene compound and a specific fluorine-containing compound to an esterification reaction, and converted the esterified polyoxyalkylene compound into liquid phase fluorine.
- the present inventors have found that the above-mentioned problems can be solved, and have led to the present invention. That is, the present invention provides the following method.
- a method for producing a fluorinated polyalkylene compound which comprises:
- R F1 —COX 1 By subjecting a compound represented by R F1 —COX 1 to an esterification reaction with a hydroxyl group of a polyoxyalkylene compound having at least one hydroxyl group, an esterified polyoxyalkylene compound having an R F1 —CO— group is obtained.
- the esterified polyalkylene compound By subjecting the esterified polyalkylene compound to liquid phase fluorination, one or more of the hydrogen atoms present in the esterified polyalkylene compound are fluorinated to obtain a fluorinated polyoxyalkylene having a R F1 —CO— group.
- R F1 represents a perfluoromonovalent organic group having 2 or more carbon atoms
- X 1 represents a halogen atom or a hydroxyl group.
- the perfluoro monovalent organic group is a group in which an alkyl group containing an etheric oxygen atom is perfluorinated, or a partially fluorinated alkyl group containing an etheric oxygen atom is a perfluorinated group. Manufacturing method.
- the polyoxyalkylene compound having at least one hydroxyl group is — O (CH 2 ) (Where a represents an integer of 2 or more.)
- the polyoxyalkylene compound having at least one hydroxyl group has a molecular weight of 300 to 10,000. 5. The method according to any one of items 1 to 4.
- the polyoxyalkylene compound having at least one hydroxyl group is a compound containing no fluorine atom, and 95% or more of the total number of hydroxyl groups of the polyoxyalkylene compound is esterified by an esterification reaction. 7. The method according to any one of 7.
- polyoxyalkylene compound having one or more hydroxyl groups is referred to as “polyoxyalkylene compound”.
- a compound having a group that reacts with a hydroxyl group of the polyoxyalkylene compound to form an ester bond and a fluorinated organic group having 2 or more carbon atoms is referred to as “compound (F)”.
- compound (F) The “polyoxyalkylene compound in which the fluorine-containing organic group is ester-bonded” is referred to as “esterified polyoxyalkylene compound”.
- organic group refers to a group that essentially requires a carbon atom, and is a saturated group. Or an unsaturated group, and is preferably a saturated group (ie, a saturated organic group).
- halogen atom a fluorine atom or a chlorine atom is preferable
- Examples of the monovalent saturated organic group include an alkyl group and an alkyl group containing an etheric oxygen atom.
- a cycloalkyl group a cycloalkyl group containing an etheric oxygen atom, or a group in which one or more of the hydrogen atoms present in these groups is substituted with a halogen atom.
- Examples of the alkyl group include a group having a linear structure, a branched structure, and a structure partially forming a ring, and include a methyl group, an ethyl group, a propyl group, a butyl group, an isopropyl group, an isobutyl group, a sec-butyl group, Examples thereof include a tert-butyl group and a cycloalkyl group.
- Examples of the alkyl group containing an etheric oxygen atom include groups in which one or more etheric oxygen atoms are interposed between carbon-carbon bonds of the alkyl group (for example, alkoxyalkyl groups and the like).
- Examples of the cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, and the like.
- Examples of the cycloalkyl group containing an etheric oxygen atom include groups in which an etheric oxygen atom is inserted between carbon-carbon bonds of the cycloalkyl group.
- the polyoxyalkylene compound in the present invention is a compound having two or more oxyalkylene units and a hydroxyl group.
- the polyoxyalkylene compound is a compound obtained by ring-opening addition polymerization of an alkylene oxide using a compound having a hydroxyl group as an initiator, or a large amount of an alkylene oxide such as polyoxyethylene daricol or polyoxypropylene glycol.
- the body is preferred.
- the oxyalkylene unit is preferably an oxyalkylene unit having 1 to 6 carbon atoms, particularly preferably an oxyalkylene unit having 2 to 6 carbon atoms, and is preferably an oxyethylene unit, an oxypropylene unit, an oxytrimethylene unit, Or, examples of oxytetramethylene unit and the like are given.
- fluorinated oxyalkylene units are From the viewpoint that the product is stable in the oxidation reaction and the product can be obtained in a high yield, it is preferably an oxyalkylene unit having a linear structure, and one O (CH 2 ) a — (where a is 2 It is preferably an oxyalkylene unit represented by the formula: and particularly preferably the unit wherein a is 2 to 6. Further, it is preferable that two or more oxyalkylene units are present in a row.
- the oxyalkylene unit may be one type or two or more types. When two or more kinds of oxyalkylene units are present, their connection is not particularly limited, and examples thereof include a random shape, a block shape, and a graft shape.
- the unit derived from the initiator is preferably a divalent or higher valent alcohol residue (an alcohol residue is a residue obtained by removing a hydrogen atom from a hydroxyl group of an alcohol compound).
- Alcohol residues having 2 to 10 valences are preferred, and alcohol residues having 2 to 6 valences are particularly preferred.
- the molecular weight of the polyoxyalkylene compound is preferably from 300 to 10,000, particularly preferably from 300 to 400, particularly preferably from 300 to 300.
- the fluorination reaction can be performed more smoothly and with higher yield, and the fluorinated polyoxyalkylene compound having a desired molecular weight can be obtained. Can be produced in good yield.
- the polyoxyalkylene compound may or may not contain a fluorine atom, but is preferably a compound that does not contain a fluorine atom because of its advantage that various structures can be obtained at low cost.
- the polyoxyalkylene compound in the present invention includes an oxyalkylene represented by the formula: (a structure other than a unit derived from the initiator) is represented by 1 O (CH 2 ) a — (where a represents an integer of 2 or more.) Compounds consisting only of units are preferred.
- the polyoxyalkylene compound according to the present invention can be obtained by adding a polyalkylene moiety to a compound having two or more hydroxyl groups by a known method. In the production method of the present invention, first, a compound (F) having a group that forms an ester bond by reacting with a hydroxyl group and a fluorine-containing organic group having 2 or more carbon atoms is reacted with a polyoxyalkylene compound.
- the compound (F) has one or more hydrogen atoms and one of the hydrogen atoms in a monovalent saturated organic group having two or more carbon atoms as the fluorine-containing organic group in the compound (F).
- the fluorine-containing monovalent saturated organic group (hereinafter, referred to fluorinated monovalent saturated organic group with R F group.) are preferred, in particular fluorinated all hydrogen atoms was Perufuruoro of monovalent saturated organic group (hereinafter, referred to Perufuruoro monovalent saturated organic group as R F1 group.) is rather preferred, especially pel full O b alkyl group, Perufuruoro of an alkyl group containing an etheric oxygen atom And a group in which a partially fluorinated alkyl group containing an etheric oxygen atom is perfluorinated, and the latter two groups containing an etheric oxygen atom are more preferable.
- the number of aethenoyloxygen atoms in the group in which the ether oxygen atom is inserted is not particularly limited, and is preferably 1 or more, and particularly preferably 1 to 5
- the number of carbon atoms of the fluorinated organic group is 2 or more. Yes, 5 or more is preferable, and 5 to 10 is particularly preferable.
- the number of carbon atoms of the RF group is 2 or more, particularly 5 or more, the yield of the product in the fluorination reaction tends to be remarkably increased.
- the fluorine-containing organic group is a group containing an etheric oxygen atom, the yield of the fluorination reaction increases due to the improvement in solubility in the liquid phase during the fluorination reaction, and the like. There is an advantage that decomposition of the substrate is suppressed.
- X 1 represents a halogen atom or a hydroxyl group.
- a compound represented by the general formula RW—COX 1 is preferable, and a compound represented by R F1 —C ⁇ F is particularly preferable.
- R F1 and X 1 have the same meaning as above Show.
- the method of obtaining an esterified polyoxyalkylene compound by the reaction of a compound represented by R F1 —COX 1 is a method that is economical and can easily produce an esterified polyoxyalkylene compound having various structures.
- R m examples include CF 3 (CF 2 ) 2 ⁇ CF (CF 3 ), CF 3 (CF 2 ) 2 OCF (CF 3 ) CF 2 OCF (CF 3 ), CF 2 C 1 (CF 2 ) 2 OCF (CF 3 ) ⁇ , CF 2 C 1 (CF 2 ) 20 [CF (CF 3 ) CF 20 ] u CF (CF 3 ) one, CF 2 C 1 (CF 2 ) 2 ⁇ CF ( CF 2 C 1) 1, CF 2 C 1 (CF 2 ) 2 ⁇ [CF (CF 2 C 1) CF z O] u CF (CF 2 C 1) 1, CF 2 C 1 CFC 1 CF 2- , CF 2 C 1 C FC 1 (CF 2 ) 2 OCF (CF 3 ) ⁇ , CF 2 C 1 CFC 1 (CF 2 ) 2 ⁇ [CF (CF 3 ) CF 20 ] u CF (CF 3 ), CF 2 C 1 CFC 1 (CF 2 ) 2 OCF (CF 2
- the compound (F) a compound produced by the method described in WO00 / 56694 by the present applicant may be used, or a commercially available product may be used.
- the esterification reaction between the polyoxyalkylene compound and the compound (F) is appropriately changed depending on the type of the group that reacts with the hydroxyl group present in the compound (F), and known reaction conditions can be employed.
- the compound (F) is a compound represented by R F1 —COX 1 (R F1 and X 1 each have the same meaning as described above)
- a known esterification reaction method and conditions May be applied.
- the esterification reaction is preferably carried out by dissolving the polyoxyalkylene compound in a solvent (hereinafter, referred to as an esterification solvent) and reacting with the compound (F) in the solvent.
- a solvent that dissolves the polyoxyalkylene compound and is inert to the compound (F) is preferable.
- the reaction S is preferably carried out while dropping a solvent capable of dissolving the product, thereby suppressing the precipitation of the product.
- the amount of the esterification solvent used is preferably 50 to 500% by mass based on the total amount of the polyoxyalkylene compound and the compound (F).
- an acid eg, HC 1, HF, etc.
- an alkali metal fluoride preferably NaF or KF
- a trialkylamine is used. Is preferably present in the reaction system.
- the base is not used, it is preferable to discharge the acid out of the reaction system by accompanying the acid with a nitrogen stream.
- the amount of the base is preferably 1 to 10 moles per mole of the compound (F).
- the reaction temperature of the esterification reaction is preferably ⁇ 50 ° C. or higher, more preferably +10 o t: or lower, or lower than the boiling point of the esterification solvent.
- the reaction pressure (the pressure is indicated by a gauge pressure; the same applies hereinafter) is preferably from 0 to 2 MPa.
- the proportion of the hydroxyl groups that react with the compound (F) can be appropriately changed according to the structure of the target fluorinated polyoxyalkylene compound. It is preferred that 95% or more of the number react with the compound (F).
- the product has a sufficient molecular weight, so that it is difficult for the product to be entrained in a gas phase in which fluorine gas is present, and carbon-carbon which easily occurs in the gas phase Cleavage of bonds can be prevented.
- esterifying the hydroxyl group a structural change of the hydroxyl group in the fluorination reaction can be avoided.
- the ester bond present in the product can be converted to a 1 COF group or a 1OH group by performing thermal decomposition or hydrolysis.
- a compound containing no fluorine atom in the hydroxyl group may be reacted.
- the compound include a compound represented by R H —COX 2 (R H represents a monovalent organic group containing no fluorine atom, and X 2 represents a halogen atom).
- R H is preferably an alkyl group or an alkyl group containing an etheric oxygen atom, and X 2 is preferably a chlorine atom or a fluorine atom.
- the amount of each compound in the esterification reaction between the polyoxyalkylene compound and the compound (F) is such that the amount of the compound (F) is 1 to 5 moles per mole of the hydroxyl groups present in the polyoxyalkylene compound. It is particularly preferable that the molar amount is 1 to 2 times.
- the crude product obtained by the esterification reaction may be purified according to the purpose or used as it is in the next reaction, etc., but is purified from the viewpoint of stably performing the next liquid phase fluorination reaction.
- the compound (F) and the esterification solvent in the crude product are separated by a method such as drying under reduced pressure.
- both the compound (F) and the esterification solvent were dissolved, and the crude reaction product was added dropwise to the solvent for precipitating the product to reprecipitate the esterified polyoxyalkylene compound. Thereafter, a method is preferred in which the solvent is removed by drying under reduced pressure to recover the precipitate.
- esterified polyoxyalkylene compound a polyoxyalkylene compound having an R F1 —CO— group obtained by using a compound represented by R F1 —COX 1 as the compound (F) (R F1 and X 1 are And each has the same meaning as described above.
- the fluorine content in the esterified polyoxyalkylene compound is preferably at least 25% by mass, more preferably at least 30% by mass, based on the molecular weight.
- the upper limit of the fluorine content is preferably 76% by mass, and particularly preferably 65% by mass.
- the esterified polyoxyalkylene compound is usually soluble in the liquid phase during the liquid phase fluorination reaction described below.
- soluble means that the compound is dissolved in the liquid phase in an amount of 0.1% by mass or more under the conditions of the fluorination reaction, and the dissolving power is preferably 0.5% by mass or more.
- the molecular weight of the esterified polyoxyalkylene compound is preferably from 130 to 160, particularly preferably from 160 to 1100.
- the minute An esterified polyoxyalkylene compound having a molecular weight in the range of the molecular weight has the advantage that it is not entrained in the gas phase and the breakage of carbon-carbon bonds is significantly prevented. If the molecular weight of the esterified polyoxyalkylene compound is too large, the solubility in the liquid phase tends to decrease, and the type of solvent that can be used as the liquid phase decreases.
- the esterified polyoxyalkylene compound is then subjected to a liquid-phase fluorination reaction to convert one or more of the hydrogen atoms present in the esterified polyoxyalkylene compound to fluorine.
- a fluorinated boroxyalkylene compound is then subjected to a liquid-phase fluorination reaction to convert one or more of the hydrogen atoms present in the esterified polyoxyalkylene compound to fluorine.
- fluorination is performed by a liquid phase fluorination reaction method.
- a fluorination method a cobalt fluorination method and an ECF method are known.
- a liquid phase fluorination method in which a target product is obtained with remarkable yield is used.
- the liquid phase fluorination is carried out by reacting an esterified polyoxyalkylene compound, preferably a polyoxyalkylene compound having an R Fi- CO— group, with fluorine in a solution in a fluorinated solvent.
- an esterified polyoxyalkylene compound preferably a polyoxyalkylene compound having an R Fi- CO— group
- fluorine gas may be used as it is, or fluorine gas diluted with an inert gas may be used.
- an inert gas nitrogen gas and helium gas are preferable, and nitrogen gas is particularly preferable for economic reasons.
- the amount of fluorine gas in the nitrogen gas is not particularly limited, and is preferably 5 to 50% from the viewpoint of efficiency, and particularly preferably 5 to 20%.
- the liquid phase fluorination is preferably carried out under the condition that the amount of fluorine is always excessively equivalent to the hydrogen atom in the esterified polyoxyalkylene compound, and particularly, the amount of fluorine becomes 1.5 times or more. This is preferable from the viewpoint of selectivity.
- the upper limit of the amount of fluorine is preferably 3 times or less from the viewpoint of economy.
- Fluorine may be dissolved in a fluorinated solvent in advance, and fluorine gas may be continuously introduced into the fluorinated solvent.
- This liquid phase fluorination reaction In other words, one or more of the hydrogen atoms bonded to the carbon atoms in the esterified boroxyalkylene compound are replaced with fluorine atoms, thereby producing a fluorinated polyoxyalkylene compound.
- C-H present in the esterified polyoxyalkylene compound is partially or completely fluorinated to produce a fluorinated polyoxyalkylene compound.
- a reaction in which a fluorine atom is added to the bond may occur.
- the fluorination reaction in the present invention may be a reaction for fluorinating all of the hydrogen atoms in the C—H portion (ie, complete fluorination) or a partial fluorination.
- 40 mol% or more of the hydrogen atoms are preferably fluorinated, and particularly preferably 90 mol% or more are fluorinated.
- the fluorinated solvent in the liquid-phase fluorination among the solvents capable of dissolving the esterified polyoxyalkylene compound, the solvent capable of dissolving the fluorine gas and preferably containing no CH bond is preferable.
- Perfluoroalkanes FC-72, etc.
- perfluoroethers FC-75, FC-77, etc.
- perfluoropolyethers trade names: Crytox, Fmpulin, Galden, Demnum, etc.
- black mouth fluorocarbons trade name: CFC
- black mouth fluoropolyethers perfluoroalkylamines (eg, perfluorotrialkylamine, etc.), inert fluids ( (Product name: Florinert) and the like.
- a fluorinated polyoxyalkylene compound generated by a fluorination reaction may be used. In this case, there is an advantage that the step of separating the product from the fluorinated solvent can be used.
- chlorinated solvent chlorinated fluorinated hydrocarbons are preferable, and dichloropen fluorinated propane, and chlorinated tetrafluoroethylene oligomer are exemplified.
- the fluorinated solvent is based on the esterified polyoxyalkylene compound. It is preferable to use a 5-fold mass or more, particularly preferably 10- to 100-fold mass.
- L P a * s can be smoothly carried out liquid phase fluorination reaction preferably reasons, particularly preferably less particularly 5 X 1 0- 4 ⁇ 5 X 10- 3 P a ⁇ s.
- the reaction temperature of the fluorination reaction is preferably not lower than 160 ° C and not higher than the boiling point of the fluorinated solvent.
- the reaction temperature is preferably from 150 ° C to Is particularly preferred, and a temperature of from 20 ° C to 10100 ° C is particularly preferred.
- reaction pressure of the fluorination reaction is preferably set to a pressurized condition, more preferably 0.01 to 5 MPa (gauge pressure, the same applies hereinafter).
- pressure is preferably reduced to atmospheric pressure.
- the reaction system of the fluorination reaction is preferably a batch system or a continuous system, and includes the following method 1 or method 2. Among them, the following method 2 is preferable in terms of the reaction yield and the selectivity.
- the fluorine gas used in the following method may be diluted with an inert gas such as nitrogen gas.
- Method 1 An esterified polyoxyalkylene compound and a fluorinated solvent are charged into a reactor, and stirring is started. Next, the reaction is performed while continuously supplying fluorine gas to the liquid phase in the reactor at a predetermined reaction temperature and reaction pressure.
- Method 2 A fluorinated solvent is charged into a reactor, and stirring is started. Next, at a predetermined reaction temperature and reaction pressure, the esterified polyoxyalkylene compound dissolved in the fluorinated solvent and fluorine gas are continuously and simultaneously added to the liquid phase in the reactor at a predetermined molar ratio. How to supply.
- HF is by-produced because a hydrogen atom is replaced with a fluorine atom.
- no HF scavenger is present in the reaction system, there is an advantage that the decomposition reaction of the ester bond can be prevented, the reaction can be carried out in good yield, and the post-treatment becomes easy.
- HF scavenger those similar to those described above can be used, and NaF is preferred.
- the amount of the HF scavenger coexisting in the reaction system is preferably 1 to 20 times, and more preferably 1 to 5 times the mole of the total hydrogen atoms present in the esterified polyoxyalkylene compound.
- a cooler preferably maintained at 10 ° C. to room temperature, particularly preferably maintained at about 20 ° C.
- a cooler preferably maintained at 78 ° C to 10 ° C, preferably maintained at 30 ° C to 0 ° C.
- a liquid return line for returning the flocculated fluorinated solvent or the like to the reactor from the cooler (j) may be provided.
- the use of a liquid return line is particularly preferable in that the increase in the viscosity of the reaction solution due to the scattering of the fluorinated solvent can be suppressed.
- the fluorinated solvent is continued inside the reactor.
- Add compounds or irradiate UV And are preferred.
- the ultraviolet irradiation time is preferably from 0.1 to 3 hours.
- the C—H bond-containing compound is selected from organic compounds other than the esterified polyoxyalkylene compound, particularly preferably an aromatic hydrocarbon, particularly preferably benzene, toluene and the like.
- the amount of the C—H bond-containing compound to be added is preferably from 0.1 to 10 mol%, more preferably from 0.1 to 5 mol%, based on the total number of hydrogen atoms in the esterified polyoxyalkylene compound. It is preferred that
- the C—H bond-containing compound is preferably added in a state where fluorine gas is present in the reaction system. Further, when a C—H bond-containing compound is added, it is preferable to pressurize the reaction system.
- the pressure at the time of pressurization is preferably from 0.01 to 5 MPa.
- the fluorinated solvent it is preferable to remove the fluorinated solvent from the crude product of the fluorination reaction to obtain the product.
- the crude product may be used as it is for the intended use.
- the liquid-phase fluorination reaction in the present invention is a method that can be carried out while preventing a carbon-carbon bond breaking reaction and an ester bond decomposition reaction, so that a product having a target molecular weight can be obtained.
- the fluorinated polyoxyalkylene compound has an oxy (perfluoroalkylene) unit represented by — ⁇ (CF 2 ) a — (where, a represents an integer of 2 or more).
- the unit has a portion in which two or more units are connected), and is a compound having an R Fi —CO— group.
- R Fi —CO— group.
- all of the C—H structures be C—F structures.
- the molecular weight of the fluorinated polyoxyalkylene compound is preferably from 330 to 370,000, particularly preferably from 410 to 300.000.
- the fluorinated polyoxyalkylene compound in the present invention is a compound that can be usefully used as it is or by derivatization to another compound.
- Examples of derivatization include hydrolyzing an ester bond of a fluorinated polyoxyalkylene compound into one COOH group, or decomposing the ester bond into one COF group, and further derivatizing these groups. And the like.
- the fluorinated polyoxyalkylene compound or a derivative obtained by chemically converting the compound is useful as a surfactant, a surface modifier, a water / oil repellent, a coating agent, and a lubricant.
- Example 11-1 Production Example of Polyoxypropylene Compound Introducing Fluorine-Containing Organic Group
- (CF 3 ) OCF 2 CF (CF 3 ) OCF 2 CF 2 CF 3 (41 g) was added dropwise over 1.0 hour while maintaining the internal temperature at 25 ° C or higher.
- R-113 (312 g) was added to a 50 OmL Hastelloy autoclave, and the mixture was stirred and kept at 25 ° C.
- a cooler kept at 20 ° C, a packed bed of NaF pellets, and a cooler kept at 120 ° C were installed in series.
- a liquid return line was installed to return the condensed liquid from the cooler kept at 20 ° C to the autoclave.
- fluorine gas diluted to 20% with nitrogen gas hereinafter referred to as 20% fluorine gas was blown at a flow rate of 5.63 L / h for 1 hour.
- Example 11 a solution prepared by dissolving the product obtained in Example 11 (1.20 g) in R-113 (59.5 g) was injected for 3.25 hours while blowing 20% fluorine gas at the same flow rate. And injected.
- a Penyu erythritol-to-6EO adduct (manufactured by Asahi Glass Co., Ltd.) was prepared by adding Pentan Erythritol as an initiator and adding ethylene oxide on average 6 times.
- a 20-OmL round-bottomed flask sufficiently purged with nitrogen was prepared, and a solution prepared by dissolving pentaerythritol-16 EO adduct (10. Og) in R-225 (100.0 g) was charged. Nitrogen gas was flowed at a flow rate of 100 ml min, the temperature was raised to 25 ° C with vigorous stirring, and CF 3 CF 2 CF 2 ⁇ CF (CF 3 ) CF 2 OCF was passed through a dropping funnel installed at the top of the device. (CF 3) was added COF (1 00. O g). After completion of the dropwise addition, the mixture was kept for 15 hours, and then cooled to room temperature to recover a crude liquid.
- the recovered crude liquid was dried under reduced pressure, and R- 2 25, excess 3 2 2 ⁇ CF (CF 3) CF 2 OCF (CF 3) After evaporation of the COF, the residual liquid R - 22 5 (100 g) and the operation of dropping in hexane (500 g) was performed twice. Next, the product was dried under reduced pressure (100 ° (:, 24 hours) to obtain a liquid product (56.32 g) at room temperature. It was confirmed that the component was the title compound. The number average molecular weight measured by gel permeation chromatography was 2620.
- Example 2-2 Example of fluorination of the product of Example 2-1
- Example 2-1 Prepare the same reactor as in Example 2-1 except that the 20% fluorine gas in Example 2-1 is changed to fluorine gas diluted to 10% with nitrogen gas (hereinafter referred to as 10% fluorine gas). Prepared for the same conditions.
- Example 2-1 While injecting 10% fluorine gas into the autoclave at the same flow rate, a solution of the product of Example 2-1 (10.3 g) dissolved in R-113 (206 g) was taken for 5.0 hours. Injected. Further, while blowing 10% fluorine gas at the same flow rate, 6 mL of the R-113 solution was injected. In addition, nitrogen gas was blown for 1.0 hour.
- fluorinated polyoxyalkylene compounds having various structures can be produced using polyoxyalkylene compounds having various structures as starting materials. According to the production method of the present invention, by using a specific esterified polyoxyalkylene compound, a molecular chain scission reaction during a liquid phase fluorination reaction is prevented, and a desired fluorinated polyoxyalkylene compound is obtained. Compounds can be produced. Further, the fluorinated polyxylene compound produced by the reaction can be obtained without gelling.
- the fluorinated polyoxylen compound can be used as various functional materials as it is or after derivatization to another compound by chemical conversion of an ester bond.
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Abstract
Description
フッ素化されたポリォキシアルキレン化合物の製造方法 ぐ技術分野 > Technical field of producing fluorinated polyoxyalkylene compounds>
明 Light
本発明は工業的に有用な化合物である、 フッ素化されたポ 1 The present invention is industrially useful compounds, port 1 which is fluorinated
化合物の製造方法に関する。 田 The present invention relates to a method for producing a compound. Rice field
<背景技術〉 <Background technology>
水素原子が炭素原子に結合した化学構造 (C一 H) を含有する高分子化合物を フッ素化したフッ素化高分子化合物、 または、 該フッ素化高分子化合物の誘導体 は、 工業的に有用な化合物であり、 特に、 フッ素化されたポリオキシアルキレン 化合物は、 界面活性剤、 表面改質剤、 撥水撥油剤、 コーティング剤、 潤滑剤など として、 工業的に有用な化合物である。 A fluorinated polymer compound obtained by fluorinating a polymer compound having a chemical structure (C-H) in which a hydrogen atom is bonded to a carbon atom, or a derivative of the fluorinated polymer compound is an industrially useful compound. In particular, fluorinated polyoxyalkylene compounds are industrially useful compounds as surfactants, surface modifiers, water / oil repellents, coating agents, lubricants, and the like.
従来より、 C一 H部分をフッ素化して C一 Fにする方法としては、 フッ素ガス を用いたフッ素化法が知られている。 高分子化合物は、 通常の反応条件において は固体または液体であり、 気相で反応させることが困難である。 したがってその フッ素化法としては、 (1 ) フッ素ガスと接触させてフッ素化する方法 (L a M a r法) 、 (2 ) 高分子化合物を溶媒中に入れて溶解、 懸濁、 または分散させ 、 該溶媒中にフッ素ガスを導入してフッ素化する液相フッ素法が知られている。 Conventionally, a fluorination method using fluorine gas has been known as a method for fluorinating a C-H portion to make it a C-F. Polymer compounds are solid or liquid under ordinary reaction conditions, and are difficult to react in the gas phase. Therefore, the fluorination method includes (1) a method of fluorination by contact with fluorine gas (La Mar method), and (2) a method of dissolving, suspending, or dispersing a polymer compound in a solvent, There is known a liquid phase fluorine method in which fluorine gas is introduced into the solvent to fluorinate the solvent.
( 1 ) の方法の例としては、 ペンタエリスリ トールを開始剤とした非フッ素系 ポリエーテルをフッ素化する例 (特表平 3一 5 0 0 1 7 3号公報) 、 ォキシメチ レン単位を必須とする非フッ素系ポリエーテルをフッ素化する例 (特表昭 6 3 - 5 0 1 3 6 7号公報) 、 炭化水素エーテルをフッ素化する例 (特表昭 6 3 - 5 0 1 2 9 7号公報) が知られている。 ( 2 ) の方法の例としては、 非フッ素系ポリ エーテルをフッ素化する例 (特表平 4一 5 0 0 5 2 0号公報) 、 末端の水酸基を アルコキシ基とした非フッ素系ポリエーテルをフッ素化して分子量が約 2 5 0〜 2 0 0 0の範囲にある過フッ素化ポリエーテルを製造する例 (特開平 1— 2 2 5 6 2 8号公報) 、 末端を含フッ素アルキルォキシ基とした部分フッ素化ポリエー テルをフッ素化する例 (特表平 4一 5 0 3 9 4 6号公報) 、 ポリエチレングリコ ールビス (トリフルォロアセテート) 等のパーフッ素化可能な物質をフッ素化す る例 (特表平 4一 5 0 2 3 1 9号公報) が知られている。 Examples of the method of (1), examples of fluorination of fluorine-free polyether was initiator Pentaerisuri Torr (Kohyo three to 5 0 0 1 7 3 JP), as essential Okishimechi Ren units Example of fluorinating non-fluorinated polyethers (Japanese Patent Publication No. Sho 63-501 667), Example of fluorinating hydrocarbon ethers (Japanese Patent Publication No. 63-501 297) ) It has been known. Examples of the method (2) include non-fluorinated poly An example of fluorinating ether (Japanese Patent Application Laid-Open No. 510/520) is to fluorinate a non-fluorinated polyether having a terminal hydroxyl group as an alkoxy group to have a molecular weight of about 250 to 200. Examples of producing perfluorinated polyethers in the range of (JP-A-1-225628) and examples of fluorinating partially fluorinated polyethers having terminal fluorinated alkyloxy groups (Japanese Patent Application Laid-Open No. An example of fluorinating a perfluorinable substance such as polyethylene glycol bis (trifluoroacetate) (Japanese Patent Application Laid-Open No. 50423019) has been published. Are known.
しかし (1 ) の方法では、 高分子化合物の固体表面だけがフッ素化されるため 、 所望のフッ素化物が収率よく得られない、 フッ素化の程度を調節しにくい、 等 の問題があった。 However, in the method (1), since only the solid surface of the polymer compound is fluorinated, there are problems that a desired fluorinated product cannot be obtained in good yield and that the degree of fluorination is difficult to control.
( 2 ) の方法では、 フッ素化反応時の溶媒としてペルフルォ口化された有機溶 媒が用いられる。 非フッ素系の高分子化合物ゃフッ素含有量の低レ、高分子化合物 は、 ペルフルォロ化された有機溶媒に対する溶解性が低く、 フッ素化反応の溶媒 に不溶であるか、 または該溶媒中に懸濁状で存在することになる。 したがって、 フッ素化反応を、 不均一な反応系で実施する問題や、 分子鎖が切断する等の問題 が顕著に認められ、 目的とする高分子化合物を得にくい問題があった。 In the method (2), a perfluorinated organic solvent is used as a solvent during the fluorination reaction. Non-fluorinated polymer compound-low fluorine content, polymer compound has low solubility in perfluorinated organic solvent and is insoluble in fluorination reaction solvent or suspended in the solvent Will exist in a state. Therefore, the problem of performing the fluorination reaction in a heterogeneous reaction system and the problem of breaking the molecular chain were remarkably recognized, and it was difficult to obtain the desired polymer compound.
そこで、 フッ素化反応の基質をフッ素化溶媒に溶解させる補助溶剤 (たとえば 、 クロ口ホルム等) を添加する提案もある。 しかし、 補助溶媒を使用したとして も、 満足な溶解性を得ることは困難であった。 Therefore, there is a proposal to add an auxiliary solvent (for example, black-mouthed form, etc.) for dissolving the fluorination reaction substrate in the fluorination solvent. However, it was difficult to obtain satisfactory solubility even with the use of an auxiliary solvent.
また、 従来の ( 2 ) の方法で高分子化合物のフッ素化を行うと、 生成物がゲル 化する問題も認められた。 また、 基質を非常に低い濃度にして、 フッ素化反応を 行うために、 容積効率が低く、 製造効率が悪い問題も認められた。 In addition, when the fluorination of the polymer compound was carried out by the conventional method (2), a problem that the product gelled was also recognized. In addition, there was also a problem that the volumetric efficiency was low and the production efficiency was poor because the fluorination reaction was performed at a very low concentration of the substrate.
本発明は、 上記の問題を解決し、 種々の構造を有するフッ素化されたポリオキ シアルキレン化合物を工業的に有利な方法で製造する方法の提供を目的とする。 ぐ発明の開示 > An object of the present invention is to solve the above problems and to provide a method for producing a fluorinated polyoxyalkylene compound having various structures by an industrially advantageous method. Invention disclosure>
本発明者らは、 特定のポリォキシアルキレン化合物と特定の含フッ素化合物と をエステル化反応させて特定のエステル化ポリオキシアルキレン化合物を合成し 、 このエステル化ポリォキシアルキレン化合物を液相フッ素化することによって 、 上記課題が解決されることを見出し、 本発明に至った。 すなわち、 本発明は以 下の方法を提供する。 The present inventors synthesized a specific esterified polyoxyalkylene compound by subjecting a specific polyoxyalkylene compound and a specific fluorine-containing compound to an esterification reaction, and converted the esterified polyoxyalkylene compound into liquid phase fluorine. Thus, the present inventors have found that the above-mentioned problems can be solved, and have led to the present invention. That is, the present invention provides the following method.
1 . 水酸基を 1つ以上有するポリオキシアルキレン化合物に、 該水酸基と反応 してエステル結合を形成する基と炭素数 2以上の含フッ素有機基とを有する化合 物をエステル化反応させて、 エステル化ポリオキシアルキレン化合物を合成し、 つぎに該エステル化ボリォキシアルキレン化合物を液相フッ素化することによつ て、 該エステル化ポリォキシアルキレン化合物中に存在する水素原子の 1つ以上 をフッ素化することを特徴とするフッ素化されたポリォキシァルキレン化合物の 製造方法。 1. Esterification of a polyoxyalkylene compound having at least one hydroxyl group with a compound having a group capable of forming an ester bond by reacting with the hydroxyl group and a fluorine-containing organic group having 2 or more carbon atoms. By synthesizing a polyoxyalkylene compound and then subjecting the esterified boroxyalkylene compound to liquid-phase fluorination, one or more of the hydrogen atoms present in the esterified polyoxyalkylene compound are fluorinated. A method for producing a fluorinated polyalkylene compound, which comprises:
2 . 水酸基を 1つ以上有するポリオキシアルキレン化合物の水酸基に RF1— C O X 1で表される化合物をエステル化反応させることによって、 RF1— C O—基を 有するエステル化ポリォキシアルキレン化合物とし、 該エステル化ポリォキシァ ルキレン化合物を液相フッ素化することによって、 該エステル化ポリォキシアル キレン化合物中に存在する水素原子の 1つ以上をフッ素化して RF1— C O—基を 有するフッ素化されたポリオキシアルキレン化合物を得る請求項 1に記載の製造 方法。 ただし、 RF1は炭素数 2以上のペルフルォロ 1価有機基を示し、 X1はハロ ゲン原子または水酸基を示す。 2. By subjecting a compound represented by R F1 —COX 1 to an esterification reaction with a hydroxyl group of a polyoxyalkylene compound having at least one hydroxyl group, an esterified polyoxyalkylene compound having an R F1 —CO— group is obtained. By subjecting the esterified polyalkylene compound to liquid phase fluorination, one or more of the hydrogen atoms present in the esterified polyalkylene compound are fluorinated to obtain a fluorinated polyoxyalkylene having a R F1 —CO— group. The method according to claim 1, wherein the compound is obtained. Here, R F1 represents a perfluoromonovalent organic group having 2 or more carbon atoms, and X 1 represents a halogen atom or a hydroxyl group.
3 . ペルフルォロ 1価有機基が、 エーテル性酸素原子を含むアルキル基がペル フルォロ化された基、 エーテル性酸素原子を含む部分フッ素化アルキル基がペル フルォロ化された基である請求項 2に記載の製造方法。 3. The perfluoro monovalent organic group is a group in which an alkyl group containing an etheric oxygen atom is perfluorinated, or a partially fluorinated alkyl group containing an etheric oxygen atom is a perfluorinated group. Manufacturing method.
4 . 水酸基を 1つ以上有するポリオキシアルキレン化合物が、 — O ( C H 2) (ただし、 aは 2以上の整数を示す。 ) で表されるォキシアルキレン単位を 含む化合物である請求項 1〜 3のいずれかに記載の製造方法。 4. The polyoxyalkylene compound having at least one hydroxyl group is — O (CH 2 ) (Where a represents an integer of 2 or more.) The production method according to any one of claims 1 to 3, wherein the compound is a compound containing an oxyalkylene unit represented by the formula:
5 . 水酸基を 1つ以上有するポリオキシアルキレン化合物の分子量が 3 0 0〜 1万である請求項:!〜 4のいずれかに記載の製造方法。 5. The polyoxyalkylene compound having at least one hydroxyl group has a molecular weight of 300 to 10,000. 5. The method according to any one of items 1 to 4.
6 . エステル化ポリオキシアルキレン化合物の分子量が 1 3 0 0〜 1 6 0 0 0 である請求項 1〜 5のいずれかに記載の製造方法。 6. The production method according to any one of claims 1 to 5, wherein the molecular weight of the esterified polyoxyalkylene compound is 1300 to 16000.
7 . エステル化ポリオキシアルキレン化合物のフッ素含有量が 2 5質量%〜7 6質量%である請求項 1〜 6のいずれかに記載の製造方法。 7. The production method according to any one of claims 1 to 6, wherein the esterified polyoxyalkylene compound has a fluorine content of 25 mass% to 76 mass%.
8 . 水酸基を 1つ以上有するポリォキシアルキレン化合物がフッ素原子を含有 しない化合物であり、 エステノレ化反応によって該ポリオキシアルキレン化合物の 水酸基の総個数の 9 5 %以上をエステル化する請求項 1〜 7のいずれかに記載の · 製造方法。 8. The polyoxyalkylene compound having at least one hydroxyl group is a compound containing no fluorine atom, and 95% or more of the total number of hydroxyl groups of the polyoxyalkylene compound is esterified by an esterification reaction. 7. The method according to any one of 7.
9 . ^液相フッ素化を 0 . 0 1〜5 M P a (ゲージ圧) で行う請求項 1〜 8のい ずれかに記載のフッ素化されたポリォキシアルキレン化合物の製造方法。 9. The process for producing a fluorinated polyoxyalkylene compound according to any one of claims 1 to 8, wherein the liquid-phase fluorination is performed at 0.01 to 5 MPa (gauge pressure).
1 0 . 液相フッ素化反応を H F補捉剤を用 、ずに行う請求項 1〜 9のレ、ずれか に記載の製造方法。 10. The production method according to any one of claims 1 to 9, wherein the liquid phase fluorination reaction is carried out without using an HF scavenger.
<発明を実施するための最良の形態 > <Best mode for carrying out the invention>
本明細書においては、 「水酸基を 1つ以上有するポリォキシアルキレン化合物 」 を 「ポリオキシアルキレン化合物」 と記す。 該ポリオキシアルキレン化合物の 水酸基と反応してエステル結合を形成する基と、 炭素数 2以上の含フッ素有機基 とを有する化合物を 「化合物 (F ) 」 と記す。 「含フッ素有機基がエステル結合 したポリオキシアルキレン化合物」 を 「エステル化ポリォキシアルキレン化合物 」 と記す。 In the present specification, “polyoxyalkylene compound having one or more hydroxyl groups” is referred to as “polyoxyalkylene compound”. A compound having a group that reacts with a hydroxyl group of the polyoxyalkylene compound to form an ester bond and a fluorinated organic group having 2 or more carbon atoms is referred to as “compound (F)”. The “polyoxyalkylene compound in which the fluorine-containing organic group is ester-bonded” is referred to as “esterified polyoxyalkylene compound”.
本明細書における有機基とは、 炭素原子を必須とする基をいい、 飽和の基であ つても、 不飽和の基であってもよく、 飽和の基 (すなわち飽和有機基) であるの が好ましい。 ハロゲン原子としては、 フッ素原子、 または、 塩素原子が好ましい As used herein, the term "organic group" refers to a group that essentially requires a carbon atom, and is a saturated group. Or an unsaturated group, and is preferably a saturated group (ie, a saturated organic group). As the halogen atom, a fluorine atom or a chlorine atom is preferable
1価飽和有機基としては、 アルキル基、 エーテル性酸素原子を含むアルキル基Examples of the monovalent saturated organic group include an alkyl group and an alkyl group containing an etheric oxygen atom.
、 シクロアルキル基、 エーテル性酸素原子を含むシクロアルキル基、 またはこれ らの基中に存在する水素原子の 1個以上がハロゲン原子に置換された基が好まし レ、。 And a cycloalkyl group, a cycloalkyl group containing an etheric oxygen atom, or a group in which one or more of the hydrogen atoms present in these groups is substituted with a halogen atom.
アルキル基としては、 直鎖構造、 分岐構造、 部分的に環を形成する構造である 基が挙げられ、 メチル基、 ェチル基、 プロピル基、 ブチル基、 イソプロピル基、 イソプチル基、 s e c—ブチル基、 t e r t—プチル基、 シクロアルキル基等が 例示されうる。 エーテル性酸素原子を含むアルキル基としては、 アルキル基の炭 素一炭素結合間に 1つ以上のエーテル性酸素原子が揷入された基 (たとえば、 ァ ルコキシアルキル基等) が挙げられる。 シクロアルキル基としては、 シクロプロ ピル基、 シクロブチル基、 シクロペンチル基、 シクロへキシル基等が挙げられる 。 エーテル性酸素原子を含むシクロアルキル基としては、 シクロアルキル基の炭 素一炭素結合間にエーテル性酸素原子が揷入された基が挙げられる。 Examples of the alkyl group include a group having a linear structure, a branched structure, and a structure partially forming a ring, and include a methyl group, an ethyl group, a propyl group, a butyl group, an isopropyl group, an isobutyl group, a sec-butyl group, Examples thereof include a tert-butyl group and a cycloalkyl group. Examples of the alkyl group containing an etheric oxygen atom include groups in which one or more etheric oxygen atoms are interposed between carbon-carbon bonds of the alkyl group (for example, alkoxyalkyl groups and the like). Examples of the cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, and the like. Examples of the cycloalkyl group containing an etheric oxygen atom include groups in which an etheric oxygen atom is inserted between carbon-carbon bonds of the cycloalkyl group.
本発明におけるポリオキシアルキレン化合物とは、 ォキシアルキレン単位を 2 個以上と、 水酸基とを有する化合物である。 ポリオキシアルキレン化合物は、 水 酸基を有する化合物等を開始剤としてアルキレンォキシドを開環付加重合して得 られる化合物や、 ポリオキシエチレンダリコールやポリオキシプロピレングリコ ール等のアルキレンォキシド多量体が好ましい。 The polyoxyalkylene compound in the present invention is a compound having two or more oxyalkylene units and a hydroxyl group. The polyoxyalkylene compound is a compound obtained by ring-opening addition polymerization of an alkylene oxide using a compound having a hydroxyl group as an initiator, or a large amount of an alkylene oxide such as polyoxyethylene daricol or polyoxypropylene glycol. The body is preferred.
ォキシアルキレン単位としては、 炭素数 1〜 6のォキシアルキレン単位が好ま しく、 特に炭素数 2〜 6のォキシアルキレン単位が好ましく、 ォキシエチレン単 位、 ォキシプロピレン単位、 ォキシトリメチレン単位、 またはォキシテトラメチ レン単位等の例が挙げられる。 このうち、 ォキシアルキレン単位としては、 フッ 素化反応において安定であり、 高収率で生成物が得られる等の点から、 直鎖構造 のォキシアルキレン単位であるのが好ましく、 一 O ( C H 2) a— (ただし、 a は 2以上の整数を示す。 ) で表されるォキシアルキレン単位であるのが好ましく 、 特に aが 2〜 6である該単位が好ましい。 さらに該ォキシアルキレン単位は 2 単位以上が連なって存在するのが好ましい。 The oxyalkylene unit is preferably an oxyalkylene unit having 1 to 6 carbon atoms, particularly preferably an oxyalkylene unit having 2 to 6 carbon atoms, and is preferably an oxyethylene unit, an oxypropylene unit, an oxytrimethylene unit, Or, examples of oxytetramethylene unit and the like are given. Of these, fluorinated oxyalkylene units are From the viewpoint that the product is stable in the oxidation reaction and the product can be obtained in a high yield, it is preferably an oxyalkylene unit having a linear structure, and one O (CH 2 ) a — (where a is 2 It is preferably an oxyalkylene unit represented by the formula: and particularly preferably the unit wherein a is 2 to 6. Further, it is preferable that two or more oxyalkylene units are present in a row.
ォキシアルキレン単位は、 1種であっても 2種以上であってもよい。 ォキシァ ルキレン単位が 2種以上存在する場合の、 それらの連なり方は特に限定されず、 たとえば、 ランダム状、 ブロック状、 またはグラフト状が挙げられる。 また、 開 始剤由来の単位としては、 2価以上のアルコール残基 (アルコーノレ残基とは、 ァ ルコール化合物の水酸基から水素原子を除いた残りの基をいう。 ) が好ましく、 The oxyalkylene unit may be one type or two or more types. When two or more kinds of oxyalkylene units are present, their connection is not particularly limited, and examples thereof include a random shape, a block shape, and a graft shape. The unit derived from the initiator is preferably a divalent or higher valent alcohol residue (an alcohol residue is a residue obtained by removing a hydrogen atom from a hydroxyl group of an alcohol compound).
2〜 1 0価のアルコール残基が好ましく、 2〜 6価のアルコール残基が特に好ま しい。 Alcohol residues having 2 to 10 valences are preferred, and alcohol residues having 2 to 6 valences are particularly preferred.
ポリオキシアルキレン化合物の分子量は 3 0 0〜 1万であるのが好ましく、 特 に 3 0 0〜 4 0 0 0であるのが好ましく、 とりわけ 3 0 0〜 3 0 0 0であるのが 好ましい。 ポリオキシアルキレンの分子量を前記分子量範囲とした場合には、 フ ッ素化反応をより円滑に、 かつ、 より収率よく行うことができ、 所望の分子量を 有するフッ素化されたポリォキシアルキレン化合物を収率よく製造できる。 The molecular weight of the polyoxyalkylene compound is preferably from 300 to 10,000, particularly preferably from 300 to 400, particularly preferably from 300 to 300. When the molecular weight of the polyoxyalkylene is in the above-mentioned molecular weight range, the fluorination reaction can be performed more smoothly and with higher yield, and the fluorinated polyoxyalkylene compound having a desired molecular weight can be obtained. Can be produced in good yield.
ポリオキシアルキレン化合物は、 フッ素原子を含んでいても含まなくてもよい が、 フッ素原子を含まない化合物であるのが、 種々の構造のものが安価に入手で きる利点があることから、 好ましい。 The polyoxyalkylene compound may or may not contain a fluorine atom, but is preferably a compound that does not contain a fluorine atom because of its advantage that various structures can be obtained at low cost.
さら 本発明におけるポリオキシアルキレン化合物としては、 (開始剤由来の 単位以外の構造が) 一 O ( C H 2) a— (ただし、 aは 2以上の整数を示す。 ) で表されるォキシアルキレン単位のみからなる化合物が好ましい。 本発明におけ るポリオキシアルキレン化合物は、 2以上の水酸基を有する化合物に、 公知の方 法でポリアルキレン部分を付加する方法で入手できる。 本発明の製造方法においては、 まず、 ポリオキシアルキレン化合物に、 該水酸 基と反応してエステル結合を形成する基と、 炭素数 2以上の含フッ素有機基とを 有する化合物 ( F ) を反応させてエステル化ポリオキシアルキレン化合物を得る 化合物 (F ) の含フッ素有機基としては、 水素原子を 1個以上有し、 かつ、 炭 素数 2以上の 1価飽和有機基中の水素原子の 1個以上がフッ素原子に置換された 基である、 含フッ素 1価飽和有機基 (以下、 該含フッ素 1価飽和有機基を RF基 と記す。 ) が好ましく、 特に水素原子の全てがフッ素化されたペルフルォロ化 1 価飽和有機基 (以下、 ペルフルォロ 1価飽和有機基を RF1基と記す。 ) が好まし く、 とりわけペルフルォロアルキル基、 エーテル性酸素原子を含むアルキル基が ペルフルォロ化された基、 エーテル性酸素原子を含む部分フッ素化アルキル基が ペルフルォロ化された基、 が好ましく、 さらに、 エーテル性酸素原子を含む後者 2つの基が好ましい。 エーテル†生酸素原子が挿入された基におけるエーテノレ†生酸 素原子の個数は特に限定されず、 1個以上が好ましく、 1〜 5個が特に好ましい 含フッ素有機基の炭素数は、 2以上であり、 5以上が好ましく、 とりわけ 5〜 1 0が好ましい。 RF基の炭素数が 2以上、 特には 5以上である場合には、 フッ 素化反応において、 生成物の収率が顕著に高くなる傾向がある。 さらに、 含フッ 素有機基が、 エーテル性酸素原子を含む基である場合には、 フッ素化反応時の液 相に対する溶解性が向上する等の理由から、 フッ素化反応の収率が高くなり、 基 質の分解が抑制される利点がある。 Further, the polyoxyalkylene compound in the present invention includes an oxyalkylene represented by the formula: (a structure other than a unit derived from the initiator) is represented by 1 O (CH 2 ) a — (where a represents an integer of 2 or more.) Compounds consisting only of units are preferred. The polyoxyalkylene compound according to the present invention can be obtained by adding a polyalkylene moiety to a compound having two or more hydroxyl groups by a known method. In the production method of the present invention, first, a compound (F) having a group that forms an ester bond by reacting with a hydroxyl group and a fluorine-containing organic group having 2 or more carbon atoms is reacted with a polyoxyalkylene compound. The compound (F) has one or more hydrogen atoms and one of the hydrogen atoms in a monovalent saturated organic group having two or more carbon atoms as the fluorine-containing organic group in the compound (F). the above is been substituted with fluorine atoms, the fluorine-containing monovalent saturated organic group (hereinafter, referred to fluorinated monovalent saturated organic group with R F group.) are preferred, in particular fluorinated all hydrogen atoms was Perufuruoro of monovalent saturated organic group (hereinafter, referred to Perufuruoro monovalent saturated organic group as R F1 group.) is rather preferred, especially pel full O b alkyl group, Perufuruoro of an alkyl group containing an etheric oxygen atom And a group in which a partially fluorinated alkyl group containing an etheric oxygen atom is perfluorinated, and the latter two groups containing an etheric oxygen atom are more preferable. The number of aethenoyloxygen atoms in the group in which the ether oxygen atom is inserted is not particularly limited, and is preferably 1 or more, and particularly preferably 1 to 5 The number of carbon atoms of the fluorinated organic group is 2 or more. Yes, 5 or more is preferable, and 5 to 10 is particularly preferable. When the number of carbon atoms of the RF group is 2 or more, particularly 5 or more, the yield of the product in the fluorination reaction tends to be remarkably increased. Further, when the fluorine-containing organic group is a group containing an etheric oxygen atom, the yield of the fluorination reaction increases due to the improvement in solubility in the liquid phase during the fluorination reaction, and the like. There is an advantage that decomposition of the substrate is suppressed.
化合物 (F ) における、 水酸基と反応してエステル結合を形成する基、 として は、 一C O X 1基が好ましい。 X 1はハロゲン原子または水酸基を示す。 さらに、 化合物 (F ) としては、 一般式 RW—C O X1で表される化合物が好ましく、 特に RF1— C〇Fで表される化合物が好ましい。 RF1および X1は、 前記と同じ意味を 示す。 RF1— COX1で表される化合物の反応によってエステル化ポリオキシアル キレン化合物を得る方法は、 経済的であり、 かつ、 種々の構造のエステル化ポリ ォキシアルキレン化合物を容易に製造できる方法である。 In the compound (F), groups react to form an ester bond with a hydroxyl group, as the one COX 1 groups are preferred. X 1 represents a halogen atom or a hydroxyl group. Further, as the compound (F), a compound represented by the general formula RW—COX 1 is preferable, and a compound represented by R F1 —C〇F is particularly preferable. R F1 and X 1 have the same meaning as above Show. The method of obtaining an esterified polyoxyalkylene compound by the reaction of a compound represented by R F1 —COX 1 is a method that is economical and can easily produce an esterified polyoxyalkylene compound having various structures.
化合物 (F) の例としては RF1°— COFまたは RF1()— COOH (ここで、 RF1 0はペルフルォロアルキル基を示す。 ) 、 RFU— COFまたは Rm— COOH ( ここで RFUは、 エーテル性酸素原子を含むアルキル基がペルフルォロ化された 基、 またはエーテル性酸素原子を含む部分フッ素化アルキル基がペルフルォロ化 された基、 を示す。 ) 等の例が挙げられ、 Rm— COFが好ましい。 Compound R F1 ° Examples of (F) - COF, or R F1 () - COOH (wherein, R F1 0 denotes the pel full O b alkyl group.), R FU - COF or R m - COOH (wherein R FU represents a group in which an alkyl group containing an etheric oxygen atom is perfluorinated, or a group in which a partially fluorinated alkyl group containing an etheric oxygen atom is perfluorinated.) And the like. R m —COF is preferred.
上記 RF10の例としては、 F (CF2 ) 2—、 C3 F7 一 [F (CF2 ) 3 一ま たは (CF3 ) 2 CF-] 、 C4 F9 — [F (CF2 ) 4 一、 (CF3 ) 2 CF CF2 —、 (CF3 ) 3 C—、 CF3 CF2 (CF3 ) CF—等] 、 C5 F】】一Examples of the R F10, F (CF 2) 2 -, C 3 F 7 one [F (CF 2) 3 one or the (CF 3) 2 CF-], C 4 F 9 - [F (CF 2) 4 one, (CF 3) 2 CF CF 2 -, (CF 3) 3 C-, CF 3 CF 2 (CF 3) CF- etc.], C 5 F] One
CF (CF2 ) 5 —等] 、 C6 F13— [F (CF2 ) 6 一等] 、 C7 丄 5 — [ F (CF2 ) 7 —等] 、 C8 F17 - [F (CF2 ) 8 一等] 、 C9 FI9 - [F ( CF2 ) 9 —等] 、 C1{)F21― [F (CF2 ) ,。一等] 。 CF (CF 2) 5 -, etc.], C 6 F 13 - [ F (CF 2) 6 Chief], C 7丄 5 - [F (CF 2) 7 - , etc.], C 8 F 17 - [ F ( CF 2 ) 8 first class], C 9 F I9- [F (CF 2 ) 9 — etc.], C 1 {) F 21 ― [F (CF 2 ),. First class].
上記 Rmの例としては、 CF3 (CF2) 2〇CF (CF3) 一、 CF3 (CF2) 2 OCF (CF3) CF2OCF (CF3) 一、 CF2C 1 (CF2) 2OCF (CF3) ―、 CF2C 1 (CF2) 20 [CF (CF3) CF20] u CF (CF3) 一、 CF2 C 1 (CF2) 2〇CF (CF2C 1 ) 一、 CF2C 1 (CF2) 2〇 [CF (CF2C 1 ) CFzO] u CF (CF2C 1) 一、 CF2C 1 CFC 1 CF2 -、 CF2C 1 C FC 1 (CF2) 2OCF (CF3) ―、 CF2C 1 CFC 1 (CF2) 2〇 [CF (C F3) CF20] u CF (CF3) 一、 CF2C 1 CFC 1 (CF2) 2OCF (CF2 C I) ―、 CF2C 1 CFC 1 (CF2) 20 [CF (CF2C 1) CF2〇] u CFExamples of R m include CF 3 (CF 2 ) 2 〇CF (CF 3 ), CF 3 (CF 2 ) 2 OCF (CF 3 ) CF 2 OCF (CF 3 ), CF 2 C 1 (CF 2 ) 2 OCF (CF 3 ) ―, CF 2 C 1 (CF 2 ) 20 [CF (CF 3 ) CF 20 ] u CF (CF 3 ) one, CF 2 C 1 (CF 2 ) 2 〇CF ( CF 2 C 1) 1, CF 2 C 1 (CF 2 ) 2 〇 [CF (CF 2 C 1) CF z O] u CF (CF 2 C 1) 1, CF 2 C 1 CFC 1 CF 2- , CF 2 C 1 C FC 1 (CF 2 ) 2 OCF (CF 3 ) ―, CF 2 C 1 CFC 1 (CF 2 ) 2 〇 [CF (CF 3 ) CF 20 ] u CF (CF 3 ), CF 2 C 1 CFC 1 (CF 2 ) 2 OCF (CF 2 CI) ―, CF 2 C 1 CFC 1 (CF 2 ) 2 0 [CF (CF 2 C 1) CF 2 〇] u CF
(CF2C 1 ) 一、 CF2C 1 CFC 1 CF (CF3) OCF (CF3) 一、 CF2C 1 CFC 1 CF (CF3) O [CF (CF3) CF20] u CF (CF3) ―、 CF2 C 1 CFC 1 (CF2) 2OCF (CF2C 1 ) 一、 CF2C 1 CFC 1 (CF2) 20 [CF (CF2C 1) CF20] u CF (CF2C 1) 一、 F (CF2 ) 5 OCF ( CF3 ) ―、 F [CF (CF3 ) CF2 〇] r CF (CF3 ) CF2 CF2 ―、 F [CF (CF3 ) CF2 O] u CF (CF3 ) 一、 F [C F (CF3 ) CF2 O] u CF2 CF2 一、 F (CF2 CF2 CF2 O) u CF2 CF2 一、 F (C F2 CF2 〇) u CF2 CF2 ― (rは 1〜5の整数、 uは 1〜6の整数、 wは 1〜9の整数である。 ) 、 等の例が挙げられる。 (CF 2 C 1) one, CF 2 C 1 CFC 1 CF (CF 3 ) OCF (CF 3 ) one, CF 2 C 1 CFC 1 CF (CF 3 ) O [CF (CF 3 ) CF 20 ] u CF (CF 3 ) ―, CF 2 C 1 CFC 1 (CF 2 ) 2 OCF (CF 2 C 1) one, CF 2 C 1 CFC 1 (CF 2 ) 20 [CF (CF 2 C 1) CF 2 0] u CF (CF 2 C 1) 1, F (CF 2 ) 5 OCF (CF 3 ) ―, F [CF (CF 3 ) CF 2 〇] r CF (CF 3 ) CF 2 CF 2 ―, F [CF (CF 3 ) CF 2 O] u CF (CF 3 ), F [CF (CF 3 ) CF 2 O] u CF 2 CF 2 , F (CF 2 CF 2 CF 2 O) u CF 2 CF 2 , F (CF 2 CF 2 〇) u CF 2 CF 2 ― (r is an integer from 1 to 5, u is an integer from 1 to 6, w is an integer from 1 to 9 ), And the like.
化合物 (F) は、 本出願人による WO00/56694に記載の方法により製 造したものを用いてもよく、 または市販品を用いてもよい。 As the compound (F), a compound produced by the method described in WO00 / 56694 by the present applicant may be used, or a commercially available product may be used.
ポリオキシアルキレン化合物と化合物 (F) とのエステル化反応は、 化合物 ( F) 中に存在する水酸基と反応する基、 の種類により適宜変更され、 公知の反応 の反応条件が採用できる。 たとえば、 化合物 (F) が、 RF1— COX1で表される 化合物 (RF1および X1は、 それぞれ前記と同じ意味を示す。 ) である場合には、 公知のエステル化反応の方法および条件が適用されうる。 The esterification reaction between the polyoxyalkylene compound and the compound (F) is appropriately changed depending on the type of the group that reacts with the hydroxyl group present in the compound (F), and known reaction conditions can be employed. For example, when the compound (F) is a compound represented by R F1 —COX 1 (R F1 and X 1 each have the same meaning as described above), a known esterification reaction method and conditions May be applied.
該エステル化反応は、 ポリォキシアルキレン化合物を溶媒 (以下、 エステル化 溶媒という。 ) に溶解させて、 該溶媒中で化合物 (F) と反応させることにより 実施するのが好ましい。 エステル化溶媒としては、 ポリオキシアルキレン化合物 を溶解し、 かつ化合物 (F) に対して不活性な溶媒が好ましい。 また、 エステル 化反応の生成物がエステル化溶媒に溶解しない場合は、 該生成物を溶解しうる溶 媒を滴下しながら反応を行うことにより、 生成物の析出を抑制するの力 S好ましい 。 エステル化溶媒の使用量は、 ポリオキシアルキレン化合物と化合物 (F) の総 量に対して 50〜500質量%とするのが好ましい。 The esterification reaction is preferably carried out by dissolving the polyoxyalkylene compound in a solvent (hereinafter, referred to as an esterification solvent) and reacting with the compound (F) in the solvent. As the esterification solvent, a solvent that dissolves the polyoxyalkylene compound and is inert to the compound (F) is preferable. When the product of the esterification reaction does not dissolve in the esterification solvent, the reaction S is preferably carried out while dropping a solvent capable of dissolving the product, thereby suppressing the precipitation of the product. The amount of the esterification solvent used is preferably 50 to 500% by mass based on the total amount of the polyoxyalkylene compound and the compound (F).
ポリォキシアルキレン化合物と化合物 (F) との反応で酸 (たとえば、 HC 1 、 HF等。 ) が発生する場合には、 アルカリ金属フッ化物 (NaF、 KFが好ま しい。 ) やトリアルキルアミン等の塩基を反応系中に存在させるのが好ましい。 また、 該塩基を使用しない場合には、 酸を窒素気流に同伴させて反応系外に排出 するのが好ましい。 塩基の量は化合物 (F) に対して 1〜1 0倍モルとするのが 好ましい。 When an acid (eg, HC 1, HF, etc.) is generated by the reaction of the polyoxyalkylene compound with the compound (F), an alkali metal fluoride (preferably NaF or KF) or a trialkylamine is used. Is preferably present in the reaction system. When the base is not used, it is preferable to discharge the acid out of the reaction system by accompanying the acid with a nitrogen stream. The amount of the base is preferably 1 to 10 moles per mole of the compound (F).
エステル化反応の反応温度は、 通常の場合、 — 5 0 °C以上であるのが好ましく 、 + 1 0 o t:以下またはエステル化溶媒の沸点温度以下が好ましい。 反応圧力 ( 圧力はゲージ圧で示す。 以下同様。 ) は 0〜2 M P aが好ましい。 In general, the reaction temperature of the esterification reaction is preferably −50 ° C. or higher, more preferably +10 o t: or lower, or lower than the boiling point of the esterification solvent. The reaction pressure (the pressure is indicated by a gauge pressure; the same applies hereinafter) is preferably from 0 to 2 MPa.
ポリオキシアルキレン化合物中の水酸基のうち、 化合物 (F ) と反応する水酸 基の割合は、 目的とするフッ素化されたポリオキシアルキレン化合物の構造に応 じて適宜変更しうるが、 水酸基の総個数のうち 9 5 %以上が化合物 (F ) と反応 するのが好ましい。 これにより、 仮に化合物 (F) との反応において水酸基が残 留したとしても、 生成物は充分な分子量を有するため、 フッ素ガスが存在する気 相に同伴されにくく、 気相で起こりやすい炭素一炭素結合の開裂を防止できる。 また、 水酸基をエステル化することで、 フッ素化反応における水酸基の構造変化 を回避できる。 さらに、 生成物中に存在するエステル結合を熱分解や加水分解を 行うことにより、 一 C O F基や一OH基に変換することもできる。 Among the hydroxyl groups in the polyoxyalkylene compound, the proportion of the hydroxyl groups that react with the compound (F) can be appropriately changed according to the structure of the target fluorinated polyoxyalkylene compound. It is preferred that 95% or more of the number react with the compound (F). As a result, even if a hydroxyl group remains in the reaction with the compound (F), the product has a sufficient molecular weight, so that it is difficult for the product to be entrained in a gas phase in which fluorine gas is present, and carbon-carbon which easily occurs in the gas phase Cleavage of bonds can be prevented. Further, by esterifying the hydroxyl group, a structural change of the hydroxyl group in the fluorination reaction can be avoided. Furthermore, the ester bond present in the product can be converted to a 1 COF group or a 1OH group by performing thermal decomposition or hydrolysis.
エステル化反応後のエステル化ポリォキシアルキレン化合物中に水酸基が存在 する場合には、 該水酸基にフッ素原子を含まない化合物を反応させてもよい。 該 化合物としては、 RH— C O X2 (RHは、 フッ素原子を含まない 1価有機基を示し 、 X2はハロゲン原子を示す。 ) で表される化合物が挙げられる。 RHとしては、 アルキル基、 エーテル性酸素原子を含むアルキル基が好ましく、 X2としては、 塩素原子またはフッ素原子が好ましい。 When a hydroxyl group is present in the esterified polyoxyalkylene compound after the esterification reaction, a compound containing no fluorine atom in the hydroxyl group may be reacted. Examples of the compound include a compound represented by R H —COX 2 (R H represents a monovalent organic group containing no fluorine atom, and X 2 represents a halogen atom). R H is preferably an alkyl group or an alkyl group containing an etheric oxygen atom, and X 2 is preferably a chlorine atom or a fluorine atom.
ポリォキシアルキレン化合物と化合物 (F ) とのエステル化反応における各化 合物の量は、 ポリオキシアルキレン化合物中の存在する水酸基のモル数に対する 化合物 (F) の量を 1〜 5倍モルとするのが好ましく、 特に 1〜 2倍モルとする のが好ましい。 エステル化反応で得た粗生成物は、 目的に応じて精製を行っても、 そのまま、 つぎの反応等に用いてもよいが、 次の液相フッ素化反応を安定に行う観点から、 精製するのが好ましく、 特に該粗生成物中の化合物 (F) とエステル化溶媒とを 、 減圧乾燥等の方法で分離するのが好ましい。 精製方法としては、 化合物 (F) とエステル化溶媒の両方を溶解し、 かつ、 生成物を析出させる溶媒に、 反応粗生 成物を滴下して、 エステル化ポリオキシアルキレン化合物を再沈させた後、 減圧 乾燥により該溶媒を除去して、 沈殿物を回収する方法が好ましい。 The amount of each compound in the esterification reaction between the polyoxyalkylene compound and the compound (F) is such that the amount of the compound (F) is 1 to 5 moles per mole of the hydroxyl groups present in the polyoxyalkylene compound. It is particularly preferable that the molar amount is 1 to 2 times. The crude product obtained by the esterification reaction may be purified according to the purpose or used as it is in the next reaction, etc., but is purified from the viewpoint of stably performing the next liquid phase fluorination reaction. Preferably, the compound (F) and the esterification solvent in the crude product are separated by a method such as drying under reduced pressure. As a purification method, both the compound (F) and the esterification solvent were dissolved, and the crude reaction product was added dropwise to the solvent for precipitating the product to reprecipitate the esterified polyoxyalkylene compound. Thereafter, a method is preferred in which the solvent is removed by drying under reduced pressure to recover the precipitate.
エステル化ポリオキシアルキレン化合物としては、 化合物 ( F ) として RF1— C O X1で表される化合物を使用することにより得られる RF1— C O—基を有する ポリオキシアルキレン化合物 (RF1および X1は、 それぞれ前記と同じ意味を示す 。 ) が好ましい。 As the esterified polyoxyalkylene compound, a polyoxyalkylene compound having an R F1 —CO— group obtained by using a compound represented by R F1 —COX 1 as the compound (F) (R F1 and X 1 are And each has the same meaning as described above.
エステル化ポリオキシアルキレン化合物中のフッ素含有量は、 分子量に対して 2 5質量%以上であるのが好ましく、 特に 3 0質量%以上であるのが好ましい。 フッ素含有量の上限は 7 6質量%が好ましく、 特に 6 5質量%であるのが好まし レ 該フッ素含有量にすることによって、 フッ素化反応の溶媒に対する溶解性が 格段に向上し、 フッ素化反応の収率が高くなる利点がある。 フッ素含有量が少な すぎると液相への可溶性が極端に低くなり、 フッ素化反応の反応系が不均一にな る問題がある。 また、 フッ素含有量の上限は限定されないが、 あまりに高すぎる ものを使用することは、 経済的ではない場合がある。 The fluorine content in the esterified polyoxyalkylene compound is preferably at least 25% by mass, more preferably at least 30% by mass, based on the molecular weight. The upper limit of the fluorine content is preferably 76% by mass, and particularly preferably 65% by mass. By setting the fluorine content, the solubility of the fluorination reaction in the solvent is remarkably improved. There is an advantage that the reaction yield is high. If the fluorine content is too low, the solubility in the liquid phase becomes extremely low, and the reaction system of the fluorination reaction becomes non-uniform. The upper limit of the fluorine content is not limited, but using too high a fluorine content may not be economical.
エステル化ポリオキシアルキレン化合物は、 通常の場合、 後述する液相フッ素 化反応時の液相に可溶性である。 ここで可溶性とは、 フッ素化反応の条件におい て液相に対して 0 . 1質量%以上溶解することをいい、 0 . 5質量%以上溶解す るの力好ましい。 The esterified polyoxyalkylene compound is usually soluble in the liquid phase during the liquid phase fluorination reaction described below. Here, "soluble" means that the compound is dissolved in the liquid phase in an amount of 0.1% by mass or more under the conditions of the fluorination reaction, and the dissolving power is preferably 0.5% by mass or more.
さらに、 エステル化ポリオキシアルキレン化合物の分子量は 1 3 0 0〜1 6 0 0 0であるのが好ましく、 特に 1 6 0 0〜 1 1 0 0 0であるのが好ましい。 該分 子量範囲にあるエステル化ポリオキシアルキレン化合物は、 気相に同伴されるこ とがなく、 炭素一炭素結合の切断が顕著に防止される利点を有する。 エステル化 ポリオキシアルキレン化合物の分子量が大きすぎる場合には、 液相への可溶性が 低下する傾向や、 液相として用いうる溶媒の種類が少なくなる。 Further, the molecular weight of the esterified polyoxyalkylene compound is preferably from 130 to 160, particularly preferably from 160 to 1100. The minute An esterified polyoxyalkylene compound having a molecular weight in the range of the molecular weight has the advantage that it is not entrained in the gas phase and the breakage of carbon-carbon bonds is significantly prevented. If the molecular weight of the esterified polyoxyalkylene compound is too large, the solubility in the liquid phase tends to decrease, and the type of solvent that can be used as the liquid phase decreases.
本発明の製造方法においては、 つぎに、 エステル化ポリオキシアルキレン化合 物を液相フッ素化反応することによって、 該エステル化ポリォキシアルキレン化 合物中に存在する水素原子の 1つ以上をフッ素化して、 フッ素化されたボリォキ シアルキレン化合物を得る。 In the production method of the present invention, the esterified polyoxyalkylene compound is then subjected to a liquid-phase fluorination reaction to convert one or more of the hydrogen atoms present in the esterified polyoxyalkylene compound to fluorine. To obtain a fluorinated boroxyalkylene compound.
本発明においては、 液相フッ素化反応法によってフッ素化を行う。 フッ素化の 手法としては、 コバルトフッ素化や E C F法が知られるが、 本発明においては、 目的とする生成物が、 顕著に収率よく得られる液相フッ素化法を使用する。 In the present invention, fluorination is performed by a liquid phase fluorination reaction method. As a fluorination method, a cobalt fluorination method and an ECF method are known. In the present invention, a liquid phase fluorination method in which a target product is obtained with remarkable yield is used.
液相フッ素化は、 エステル化ポリォキシアルキレン化合物を、 好ましくは RFi 一 C O—基を有するポリオキシアルキレン化合物を、 フッ素化溶媒に溶解させた 溶液中でフッ素と反応させることにより実施する。 The liquid phase fluorination is carried out by reacting an esterified polyoxyalkylene compound, preferably a polyoxyalkylene compound having an R Fi- CO— group, with fluorine in a solution in a fluorinated solvent.
液相フッ素において、 フッ素ガスはそのまま用いても、 不活性ガスで希釈され たフッ素ガスを用いてもよい。 不活性ガスとしては、 窒素ガス、 ヘリウムガスが 好ましく、 経済的な理由から窒素ガスが特に好ましい。 窒素ガス中のフッ素ガス 量は特に限定されず、 5〜 5 0 %とするのが効率の点で好ましく、 5〜 2 0 %と するのが特に好ましい。 In liquid-phase fluorine, fluorine gas may be used as it is, or fluorine gas diluted with an inert gas may be used. As the inert gas, nitrogen gas and helium gas are preferable, and nitrogen gas is particularly preferable for economic reasons. The amount of fluorine gas in the nitrogen gas is not particularly limited, and is preferably 5 to 50% from the viewpoint of efficiency, and particularly preferably 5 to 20%.
液相フッ素化は、 エステル化ポリオキシァルキレン化合物中の水素原子に対し て、 フッ素の量が常に過剰当量となる条件で実施するのが好ましく、 特にフッ素 量を 1 . 5倍モル以上となるようにするのが、 選択率の点から好ましい。 フッ素 量の上限は、 経済性の観点から 3倍モル以下とするのが好ましい。 The liquid phase fluorination is preferably carried out under the condition that the amount of fluorine is always excessively equivalent to the hydrogen atom in the esterified polyoxyalkylene compound, and particularly, the amount of fluorine becomes 1.5 times or more. This is preferable from the viewpoint of selectivity. The upper limit of the amount of fluorine is preferably 3 times or less from the viewpoint of economy.
また、 フッ素はあらかじめフッ素化溶媒に溶解させておいてもよく、 さらに、 該フッ素化溶媒にフッ素ガスを連続導入してもよい。 この液相フッ素化反応によ り、 エステル化ボリォキシアルキレン化合物中の炭素原子に結合した水素原子の 1つ以上がフッ素原子に置換され、 フッ素化されたポリォキシアルキレン化合物 が生成する。 Fluorine may be dissolved in a fluorinated solvent in advance, and fluorine gas may be continuously introduced into the fluorinated solvent. This liquid phase fluorination reaction In other words, one or more of the hydrogen atoms bonded to the carbon atoms in the esterified boroxyalkylene compound are replaced with fluorine atoms, thereby producing a fluorinated polyoxyalkylene compound.
フッ素化反応ではエステル化ポリォキシアルキレン化合物中に存在する C - H が部分フッ素化または完全フッ素化されて、 フッ素化されたポリオキシアルキレ ン化合物が生成する。 エステル化ポリオキシアルキレン化合物中に炭素--炭素不 飽和結合が存在する場合には、 該結合にフッ素原子が付加する反応も起こりうる 。 本発明におけるフッ素化反応は、 C一 H部分の水素原子の全てをフッ素化 (す なわち完全フッ素化) する反応であっても、 部分フッ素化であってもよい。 部分 フッ素化である場合には、 水素原子の 4 0モル%以上をフッ素化するのが好まし く、 特に 9 0モル%以上をフッ素化するのが好ましい。 In the fluorination reaction, C-H present in the esterified polyoxyalkylene compound is partially or completely fluorinated to produce a fluorinated polyoxyalkylene compound. When a carbon-carbon unsaturated bond is present in the esterified polyoxyalkylene compound, a reaction in which a fluorine atom is added to the bond may occur. The fluorination reaction in the present invention may be a reaction for fluorinating all of the hydrogen atoms in the C—H portion (ie, complete fluorination) or a partial fluorination. In the case of partial fluorination, 40 mol% or more of the hydrogen atoms are preferably fluorinated, and particularly preferably 90 mol% or more are fluorinated.
液相フッ素化におけるフッ素化溶媒としては、 エステル化ポリオキシアルキレ ン化合物を溶解しうる溶媒のうち、 フッ素ガスを溶解しうる溶媒であって、 C— H結合を含まない溶媒が好ましく、 さらに、 ペルフルォロアルカン類 ( F C - 7 2等) 、 ペルフルォロエーテル類 ( F C - 7 5、 F C - 7 7等) 、 ペルフルォロ ポリエ一テル類 (商品名:クライ卜ックス、 フォンプリン、 ガルデン、 デムナム 等。 ) 、 クロ口フルォロカ一ボン類 (商品名:フロンループ) 、 クロ口フルォロ ポリエーテル類、 ペルフルォロアルキルアミン (たとえば、 ペルフルォロトリア ルキルアミン等) 、 不活性流体 (商品名:フロリナート) 等が挙げられる。 フッ 素化溶媒としては、 フッ素化反応で生成するフッ素化されたポリォキシアルキレ ン化合物を用いてもよい。 この場合には、 生成物をフッ素化溶媒から分離するェ 程を省略できる利点がある。 As the fluorinated solvent in the liquid-phase fluorination, among the solvents capable of dissolving the esterified polyoxyalkylene compound, the solvent capable of dissolving the fluorine gas and preferably containing no CH bond is preferable. , Perfluoroalkanes (FC-72, etc.), perfluoroethers (FC-75, FC-77, etc.), perfluoropolyethers (trade names: Crytox, Fmpulin, Galden, Demnum, etc.), black mouth fluorocarbons (trade name: CFC), black mouth fluoropolyethers, perfluoroalkylamines (eg, perfluorotrialkylamine, etc.), inert fluids ( (Product name: Florinert) and the like. As the fluorinated solvent, a fluorinated polyoxyalkylene compound generated by a fluorination reaction may be used. In this case, there is an advantage that the step of separating the product from the fluorinated solvent can be omitted.
また、 フッ素化溶媒とともに、 塩素系溶媒を用いた場合には、 エステル化ポリ ォキシアルキレン化合物とフッ素化されたポリオキシアルキレン化合物の両化合 物の ί夜相に対する溶解性が向上し、 均一な系での反応が実施しやすくなる利点が ある。 塩素系溶媒としては、 塩素化フッ素化炭化水素が好ましく、 ジクロロペン 夕フルォロプロパン、 クロ口テ卜ラフル口ォェチレンオリゴマ一等が挙げられる フッ素化溶媒は、 エステル化ポリオキシアルキレン化合物に対して、 5倍質量 以上を用いるのが好ましく、 特に 10〜100倍質量を用いるのが好ましい。 ま た、 エステル化ポリォキシアルキレン化合物をフッ素化溶媒に溶解させた溶液の 粘度は 5X 10— 4〜0. l P a * s以下とするのが、 液相フッ素化反応を円滑に 実施できる理由から好ましく、 特に 5 X 1 0— 4〜5 X 10— 3P a · s以下とする のが特に好ましい。 When a chlorinated solvent is used together with the fluorinated solvent, the solubility of both the esterified polyoxyalkylene compound and the fluorinated polyoxyalkylene compound in the night phase is improved, and The advantage of making the reaction in the system easier is there. As the chlorinated solvent, chlorinated fluorinated hydrocarbons are preferable, and dichloropen fluorinated propane, and chlorinated tetrafluoroethylene oligomer are exemplified.The fluorinated solvent is based on the esterified polyoxyalkylene compound. It is preferable to use a 5-fold mass or more, particularly preferably 10- to 100-fold mass. Also, the viscosity of the solution obtained by dissolving esterified poly O alkoxy polyalkylene compounds fluorinated solvent to less 5X 10- 4 ~0. L P a * s can be smoothly carried out liquid phase fluorination reaction preferably reasons, particularly preferably less particularly 5 X 1 0- 4 ~5 X 10- 3 P a · s.
フッ素化反応の反応温度は、 通常は一 60°C以上かつフッ素化溶媒の沸点以下 が好ましく、 反応収率、 選択率、 および工業的実施のしゃすさの点から一 50°C 〜十 200^が特に好ましく、 一 20°C〜十 100°Cがとりわけ好ましい。 Usually, the reaction temperature of the fluorination reaction is preferably not lower than 160 ° C and not higher than the boiling point of the fluorinated solvent.From the viewpoint of the reaction yield, selectivity, and the ease of industrial implementation, the reaction temperature is preferably from 150 ° C to Is particularly preferred, and a temperature of from 20 ° C to 10100 ° C is particularly preferred.
また、 フッ素化反応の反応圧力は加圧条件にするのが好ましく 0. 01〜5M P a (ゲージ圧、 以下同様) にするのが好ましい。 また、 HFを除去する必要が あるときには、 圧力を減圧〜大気圧にするのが好ましい。 Further, the reaction pressure of the fluorination reaction is preferably set to a pressurized condition, more preferably 0.01 to 5 MPa (gauge pressure, the same applies hereinafter). When it is necessary to remove HF, the pressure is preferably reduced to atmospheric pressure.
フッ素化反応の反応形式はバッチ方式または連続方式が好ましく、 下記方法 1 または方法 2が挙げられる。 このうち反応収率と選択率の点から、 下記方法 2が 好ましい。 以下の方法におけるフッ素ガスは、 窒素ガス等の不活性ガスで希釈し たものを使用してもよい。 The reaction system of the fluorination reaction is preferably a batch system or a continuous system, and includes the following method 1 or method 2. Among them, the following method 2 is preferable in terms of the reaction yield and the selectivity. The fluorine gas used in the following method may be diluted with an inert gas such as nitrogen gas.
[方式 1] 反応器に、 エステル化ポリォキシアルキレン化合物とフッ素化溶媒 とを仕込み、 撹拌を開始する。 つぎに、 所定の反応温度と反応圧力下で、 フッ素 ガスを反応器中の液相に連続的に供給しながら反応させる方法。 [Method 1] An esterified polyoxyalkylene compound and a fluorinated solvent are charged into a reactor, and stirring is started. Next, the reaction is performed while continuously supplying fluorine gas to the liquid phase in the reactor at a predetermined reaction temperature and reaction pressure.
[方法 2] 反応器にフッ素化溶媒を仕込み、 撹拌を開始する。 つぎに所定の反 応温度と反応圧力下で、 フッ素化溶媒に溶解させたエステル化ポリオキシアルキ レン化合物とフッ素ガスとを反応器中の液相に所定のモル比で連続的かつ同時に 供給する方法。 [Method 2] A fluorinated solvent is charged into a reactor, and stirring is started. Next, at a predetermined reaction temperature and reaction pressure, the esterified polyoxyalkylene compound dissolved in the fluorinated solvent and fluorine gas are continuously and simultaneously added to the liquid phase in the reactor at a predetermined molar ratio. How to supply.
本発明における液相フッ素化反応では、 水素原子がフッ素原子に置換するため 、 HFが副生する。 副生した HFを除去するには、 反応系中に HFの捕捉剤を共 存させる、 または反応器ガス出口で HF捕捉剤と出口ガスを接触させるのが好ま しい。 このうち、 反応系中には HFの補捉剤を存在させないのが好ましく、 反応 系中には HFの補捉剤を存在させずに反応器ガス出口に HF捕捉剤を存在させる のが特に好ましい。 反応系中に HFの捕捉剤を存在させない場合には、 エステル 結合の分解反応を防いで反応を収率よく実施でき、 かつ、 後処理が容易になる利 点がある。 In the liquid-phase fluorination reaction of the present invention, HF is by-produced because a hydrogen atom is replaced with a fluorine atom. To remove by-product HF, it is preferable to coexist with an HF scavenger in the reaction system or to contact the HF scavenger with the outlet gas at the reactor gas outlet. Of these, it is preferable that no HF scavenger is present in the reaction system, and it is particularly preferable that the HF scavenger is present at the reactor gas outlet without the HF scavenger in the reaction system. . When no HF scavenger is present in the reaction system, there is an advantage that the decomposition reaction of the ester bond can be prevented, the reaction can be carried out in good yield, and the post-treatment becomes easy.
該 HF捕捉剤としては、 前述のものと同様のものを用いることができ、 NaF が好ましい。 反応系中に HF捕捉剤を共存させる場合の量は、 エステル化ポリオ キシアルキレン化合物中に存在する全水素原子量に対して 1~20倍モルが好ま しく、 1〜 5倍モルが好ましい。 As the HF scavenger, those similar to those described above can be used, and NaF is preferred. The amount of the HF scavenger coexisting in the reaction system is preferably 1 to 20 times, and more preferably 1 to 5 times the mole of the total hydrogen atoms present in the esterified polyoxyalkylene compound.
反応器ガス出口に HF捕捉剤をおく場合には、 (h) 冷却器 (10°C〜室温に 保持するのが好ましく、 特には約 20°Cに保持するのが好ましい。 ) ( i) Na Fペレット充填層、 および (j ) 冷却器 (一 78°C〜十 10°Cに保持するのが好 ましく、 一 30°C〜0°Cに保持するのが好ましい。 ) を (h) — ( i) — ( j ) の順に直列に設置するのが好ましい。 なお、 (j ) の冷却器からは凝集したフッ 素化溶媒等を反応器に戻すための液体返送ラインを設置してもよい。 液体返送ラ インを設置した場合には、 フッ素化溶媒の飛散による反応液の粘度の上昇を抑制 できる点で特に好ましく、 特にフッ素化溶媒の飛散が著しい場合は反応器内部に フッ素化溶媒を継続的に供給して、 反応系の粘度の上昇を防止するのが好ましい さらに、 液相フッ素化反応におけるフッ素化率を効率的に上げようとする場合 には、 反応系中に C一 H結合含有化合物を添加する、 または、 紫外線照射を行う 、 のが好ましい。 これにより、 反応系中に存在するエステル化ポリオキシアルキ レン化合物を効率的にフッ素化でき、 反応率を飛躍的に向上させうる。 紫外線照 射時間は、 0 . 1〜3時間であるのが好ましい。 When an HF scavenger is placed at the reactor gas outlet, (h) a cooler (preferably maintained at 10 ° C. to room temperature, particularly preferably maintained at about 20 ° C.) (i) Na F pellet packed bed, and (j) a cooler (preferably maintained at 78 ° C to 10 ° C, preferably maintained at 30 ° C to 0 ° C). -It is preferable to install them in series in the order of (i)-(j). In addition, a liquid return line for returning the flocculated fluorinated solvent or the like to the reactor from the cooler (j) may be provided. The use of a liquid return line is particularly preferable in that the increase in the viscosity of the reaction solution due to the scattering of the fluorinated solvent can be suppressed.In particular, when the scattering of the fluorinated solvent is remarkable, the fluorinated solvent is continued inside the reactor. In order to increase the fluorination rate in the liquid phase fluorination reaction efficiently, it is preferable to supply C-H bonds in the reaction system. Add compounds or irradiate UV And are preferred. As a result, the esterified polyoxyalkylene compound present in the reaction system can be efficiently fluorinated, and the reaction rate can be dramatically improved. The ultraviolet irradiation time is preferably from 0.1 to 3 hours.
C一 H結合含有化合物としては、 エステル化ポリォキシアルキレン化合物以外 の有機化合物から選択され、 特に芳香族炭化水素が好ましく、 とりわけベンゼン 、 トルエン等が好ましい。 該 C— H結合含有化合物の添加量は、 エステル化ポリ ォキシアルキレン化合物中の水素原子の総数に対して 0 - 1〜1 0モル%である のが好ましく、 特に 0 . 1〜 5モル%であるのが好ましい。 The C—H bond-containing compound is selected from organic compounds other than the esterified polyoxyalkylene compound, particularly preferably an aromatic hydrocarbon, particularly preferably benzene, toluene and the like. The amount of the C—H bond-containing compound to be added is preferably from 0.1 to 10 mol%, more preferably from 0.1 to 5 mol%, based on the total number of hydrogen atoms in the esterified polyoxyalkylene compound. It is preferred that
C - H結合含有化合物は、 反応系中にフッ素ガスが存在する状態で添加するの が好ましい。 さらに、 C一 H結合含有化合物を加えた場合には、 反応系を加圧す るのが好ましい。 加圧時の圧力としては、 0 . 0 1〜5 M P aが好ましい。 The C—H bond-containing compound is preferably added in a state where fluorine gas is present in the reaction system. Further, when a C—H bond-containing compound is added, it is preferable to pressurize the reaction system. The pressure at the time of pressurization is preferably from 0.01 to 5 MPa.
フッ素化反応の粗生成物からは、 フッ素化溶媒を除去して生成物を得るのが好 ましい。 また、 フッ素化溶媒として生成物と同一のものを用いた場合には、 粗生 成物をそのまま目的の用途に用いてもよい。 It is preferable to remove the fluorinated solvent from the crude product of the fluorination reaction to obtain the product. When the same fluorinated solvent as the product is used, the crude product may be used as it is for the intended use.
本発明における液相フッ素化反応は、 炭素一炭素結合の切断反応や、 エステル 結合の分解反応を防いで実施できる方法であることから、 目的とする分子量の生 成物を得ることができる。 The liquid-phase fluorination reaction in the present invention is a method that can be carried out while preventing a carbon-carbon bond breaking reaction and an ester bond decomposition reaction, so that a product having a target molecular weight can be obtained.
フッ素化されたポリオキシアルキレン化合物としては、 —〇 ( C F 2) a— ( ただし、 aは 2以上の整数を示す。 ) で表されるォキシ (ペルフルォロアルキレ ン) 単位を有し (好ましくは、 該単位が 2単位以上連なった部分を有し) 、 かつ 、 RFi— C O—基を有する化合物であるのが好ましい。 また、 エステル化ポリオ キシアルキレン中に開始剤由来の C一 H構造が存在する場合には、 該 C一 H構造 の全てが C一 F構造となった化合物であるのが好ましい。 フッ素化されたポリオ キシアルキレン化合物の分子量は 3 3 0 0〜3 7 0 0 0が好ましく、 特に 4 1 0 0〜3 0 0 0 0が好ましい。 本発明におけるフッ素化されたポリオキシアルキレン化合物は、 そのまま、 ま たは他の化合物に誘導体化することにより有用に用いうる化合物である。 誘導体 化の例としては、 フッ素化されたポリオキシアルキレン化合物が有するエステル 結合を加水分解して一 COOH基にする、 またはエステル結合の分解反応により 一 COF基にする、 さらにこれらの基をさらに誘導体化する等の例が挙げられる 。 フッ素化されたポリオキシアルキレン化合物またはこれを化学変換した誘導体 は、 界面活性剤として、 表面改質剤として、 撥水撥油剤として、 コーティング剤 、 潤滑剤として有用である。 実施例 The fluorinated polyoxyalkylene compound has an oxy (perfluoroalkylene) unit represented by —〇 (CF 2 ) a — (where, a represents an integer of 2 or more). Preferably, the unit has a portion in which two or more units are connected), and is a compound having an R Fi —CO— group. Further, when a C—H structure derived from an initiator is present in the esterified polyoxyalkylene, it is preferable that all of the C—H structures be C—F structures. The molecular weight of the fluorinated polyoxyalkylene compound is preferably from 330 to 370,000, particularly preferably from 410 to 300.000. The fluorinated polyoxyalkylene compound in the present invention is a compound that can be usefully used as it is or by derivatization to another compound. Examples of derivatization include hydrolyzing an ester bond of a fluorinated polyoxyalkylene compound into one COOH group, or decomposing the ester bond into one COF group, and further derivatizing these groups. And the like. The fluorinated polyoxyalkylene compound or a derivative obtained by chemically converting the compound is useful as a surfactant, a surface modifier, a water / oil repellent, a coating agent, and a lubricant. Example
以下に本発明を実施例により具体的に説明するが、 これらによって本発明は限 定されない。 なお、 以下においてテトラメチルシランを TMS、 CC 1 F2CF2 CHC 1 Fを AK— 225、 C C 12F C C 1 2を R— 113と記す。 また、 N MRスペクトルデ一夕は、 みかけの化学シフト範囲として示し、 積分値は比率で 表己した。 Hereinafter, the present invention will be described specifically with reference to Examples, but the present invention is not limited thereto. Incidentally, it referred tetramethylsilane TMS, the CC 1 F 2 CF 2 CHC 1 F the AK- 225, CC 1 2 FCC 1 2 a R- 113 below. In addition, the NMR spectrum data was shown as an apparent chemical shift range, and the integral was expressed as a ratio.
[例 1 ] ポリォキシプロピレン化合物のフッ素化物の製造例 [Example 1] Production example of fluorinated polyoxypropylene compound
(例 1一 1) 含フッ素有機基を導入したポリオキシプロピレン化合物の製造例 市販のポリオキシプロピレングリコール (20 g) (HO [CH (CH3) C H20] nH (n=l 8. 1 (平均値)) と AK— 225 (54 g) 、 NaF (3. 41 g) をフラスコに入れ、 内温を 25°Cに保ちながら激しく撹拌して、 窒素を バブリングさせた。 そこに FCOCF (CF3) OCF2CF (CF3) OCF2C F2CF3 (41 g) を、 内温を 25°C以上に保ちながら 1. 0時間かけて滴下し た。 滴下終了後、 50°Cにて 12時間、 その後室温にて 24時間撹拌して、 粗 ί夜 を回収した。 さらに粗液を減圧濾過し、 その後、 回収液を真空乾燥機 (100°C 、 5. 0 t o r r) で 12時間乾燥し、 室温で液体のポリマー、 26. 9 gを得 た。 'Η— NMR、 19F— NMR分析の結果、 得られたポリマーは C F3C F2C F2OCF (CF3) CF2OCF (CF3) C (〇) O [CH (CH3) CH20] nC OCF (CF3) OCF2CF (CF3) OCF2CF2CF3 (nは前記と同じ 意味を示す。 ) で表される化合物であることを確認した。 (Example 11-1) Production Example of Polyoxypropylene Compound Introducing Fluorine-Containing Organic Group Commercially available polyoxypropylene glycol (20 g) (HO [CH (CH 3 ) CH 20 ] n H (n = l 8. 1 (average value)), AK-225 (54 g), and NaF (3.41 g) were placed in a flask, and the mixture was stirred vigorously while maintaining the internal temperature at 25 ° C to bubble nitrogen. (CF 3 ) OCF 2 CF (CF 3 ) OCF 2 CF 2 CF 3 (41 g) was added dropwise over 1.0 hour while maintaining the internal temperature at 25 ° C or higher. After stirring at room temperature for 12 hours and then at room temperature for 24 hours, the crude solution was collected by filtration under reduced pressure, and the collected solution was then filtered using a vacuum dryer (100 ° C, 5.0 torr). Dry for 2 hours to obtain 26.9 g of polymer, liquid at room temperature Was. 'Η—NMR, 19 F—As a result of NMR analysis, the obtained polymer was CF 3 CF 2 CF 2 OCF (CF 3 ) CF 2 OCF (CF 3 ) C (〇) O [CH (CH 3 ) CH 20 ] n C OCF (CF 3) OCF 2 CF (CF 3) OCF 2 CF 2 CF 3 (n is. as defined above) it was confirmed to be a compound represented by.
Ή-NMR (300. 4MHz、 溶媒: CDC 13、 基準: TMS) δ (p p m) : 0. 9〜1. 4, 3. 3〜3. 8, 5. 3。 Ή-NMR (300. 4MHz, solvent: CDC 1 3, reference: TMS) δ (ppm): .. 0. 9~1 4, 3. 3~3 8, 5. 3.
19F— NMR (282. 7MHz、 溶媒: C D C 13、 基準: C F C 13) δ ( ppm) :— 76. 0 81. 0, - 81. 0 82. 0, — 82. 0〜― 19 F- NMR (282. 7MHz, solvent: CDC 1 3, reference: CFC 1 3) δ (ppm ): - 76. 0 81. 0, - 81. 0 82. 0, - 82. 0~-
82. 5, 一 82. 5〜― 85. 0, - 128. 0〜― 129. 2, -131. 1, 一 144. 7。 82.5, 1 82.5--85.0,-128.0--129.2, -131.1, 1 147.7.
(例 1― 2 ) 含フッ素有機基を導入したポリォキシプロピレン化合物のフッ素 化物の製造例 (Example 1-2) Production example of fluorinated polyoxypropylene compound with fluorine-containing organic group introduced
50 OmLのハステロィ製オートクレーブに、 R - 113 (312 g) を加え て撹拌し、 25 °Cに保った。 オートクレープガス出口には、 20°Cに保持した冷 却器、 N a Fペレット充填層、 および一 20°Cに保持した冷却器を直列に設置し た。 なお、 一 20°Cに保持した冷却器からは凝集した液をオートクレープに戻す ための液体返送ラインを設置した。 窒素ガスを 1. 0時間吹き込んだ後、 窒素ガ スで 20%に希釈したフッ素ガス (以下、 20%フッ素ガスと記す。 ) を、 流速 5. 63 L / hで 1時間吹き込んだ。 R-113 (312 g) was added to a 50 OmL Hastelloy autoclave, and the mixture was stirred and kept at 25 ° C. At the autoclave gas outlet, a cooler kept at 20 ° C, a packed bed of NaF pellets, and a cooler kept at 120 ° C were installed in series. In addition, a liquid return line was installed to return the condensed liquid from the cooler kept at 20 ° C to the autoclave. After blowing nitrogen gas for 1.0 hour, fluorine gas diluted to 20% with nitrogen gas (hereinafter referred to as 20% fluorine gas) was blown at a flow rate of 5.63 L / h for 1 hour.
つぎに、 20 %フッ素ガスを同じ流速で吹き込みながら、 例 1一 1で得た生成 物 (1. 20 g) を R— 113 (59. 5 g) に溶解した溶液を 3. 25時間か けて注入した。 Next, a solution prepared by dissolving the product obtained in Example 11 (1.20 g) in R-113 (59.5 g) was injected for 3.25 hours while blowing 20% fluorine gas at the same flow rate. And injected.
つぎに、 20 %フッ素ガスを同じ流速で吹き込みながら、 R— 113溶液を 6 mL注入した。 さらに、 窒素ガスを 1. 0時間吹き込んだ。 反応終了後、 溶媒を 真空乾燥 (60°C、 6. 0 h r) にて留去し、 室温で液体の生成物 1. 28 gを 得た。 分析の結果、 例 1で得た生成物の水素原子の総数の 81. 9%がフッ素原 子に置換された化合物であることを確認した。 Next, 6 mL of the R-113 solution was injected while blowing 20% fluorine gas at the same flow rate. Furthermore, nitrogen gas was blown for 1.0 hour. After completion of the reaction, the solvent was removed by vacuum drying (60 ° C, 6.0 hr), and 1.28 g of the liquid product was removed at room temperature. Obtained. As a result of the analysis, it was confirmed that 81.9% of the total number of hydrogen atoms in the product obtained in Example 1 was a compound in which fluorine atoms were substituted.
Ή-NMR (300. 4 MHz, 溶媒: R— 113、 基準: TMS、 内部標 準:ニトロベンゼン) δ (ppm) : 1. 4, 4. 9〜5. 2, 5. 9〜6. 4 Ή-NMR (300.4 MHz, solvent: R-113, standard: TMS, internal standard: nitrobenzene) δ (ppm): 1.4, 4.9 to 5.2, 5.9 to 6.4
19F— NMR (282. 7MHz、 溶媒: R— 113、 基準: C F C 13、 内 部標準:へキサフルォロベンゼン) <5 (p pm) : -77. 5〜一 92. 0, -. 19 F- NMR (282. 7MHz, solvent: R- 113, reference: CFC 1 3, internal standard: to hexa Full O b benzene) <5 (p pm): -77 5~ one 92.0, -
120. 0 135. 0, -142. 0〜一 146. 0。 120. 0 135.0, -142. 0 to 1 146.0.
[例 2] [Example 2]
(例 2— 1) ペンタエリスリトール一 6 EO付加物のエステル化例 (Example 2-1) Example of esterification of pentaerythritol-1 6 EO adduct
ペン夕エリスリ トールを開始剤として、 エチレンォキサイドを平均 6倍モ ル付加してなるペン夕エリスリ.トール一 6 EO付加物 (旭硝子社製) を用意 した。 A Penyu erythritol-to-6EO adduct (manufactured by Asahi Glass Co., Ltd.) was prepared by adding Pentan Erythritol as an initiator and adding ethylene oxide on average 6 times.
充分に窒素置換した 20 OmLの丸底フラスコを準備して、 R— 225 ( 100. 0 g) にペンタエリスリ トール一 6 EO付加物 (10. O g) を溶 解させた溶液を投入した。 窒素ガスを 1 00m l m i nの流速で流通させ 、 かつ、 激しく撹拌しながら 25°Cまで昇温し、 装置上部に設置した滴下漏 斗より CF3CF2CF2〇CF (CF3) CF2OCF (CF3) COF (1 00. O g) を添加した。 滴下終了後、 1 5時間保持した後、 室温まで冷却 して粗液を回収した。 A 20-OmL round-bottomed flask sufficiently purged with nitrogen was prepared, and a solution prepared by dissolving pentaerythritol-16 EO adduct (10. Og) in R-225 (100.0 g) was charged. Nitrogen gas was flowed at a flow rate of 100 ml min, the temperature was raised to 25 ° C with vigorous stirring, and CF 3 CF 2 CF 2 〇CF (CF 3 ) CF 2 OCF was passed through a dropping funnel installed at the top of the device. (CF 3) was added COF (1 00. O g). After completion of the dropwise addition, the mixture was kept for 15 hours, and then cooled to room temperature to recover a crude liquid.
回収した粗液を減圧乾燥して、 R— 2 25と、 過剰の ?3 ?2 2〇 CF (CF3) CF2OCF (CF3) COFを留去した後、 残余の液体を R - 22 5 (1 00 g) に溶解して、 へキサン (500 g) に滴下する操作を 2回行った。 つぎに、 減圧乾燥 (100° (:、 24時間) して、 室温で液体の 生成物 ( 56. 32 g) を得た。 該生成物の NMRスペクトルを測定し、 主 成分が標記化合物であることを確認した。 また、 ゲルパーミネーシヨンクロ マトグラフにより測定した数平均分子量は 2620であった。 ?? The recovered crude liquid was dried under reduced pressure, and R- 2 25, excess 3 2 2 〇 CF (CF 3) CF 2 OCF (CF 3) After evaporation of the COF, the residual liquid R - 22 5 (100 g) and the operation of dropping in hexane (500 g) was performed twice. Next, the product was dried under reduced pressure (100 ° (:, 24 hours) to obtain a liquid product (56.32 g) at room temperature. It was confirmed that the component was the title compound. The number average molecular weight measured by gel permeation chromatography was 2620.
Ή-NMR (300. 40MHz、 溶媒 CDC 13 、 基準 ·· TMS) δ (p pm) : 3. 45〜 3. 95, 4. 3〜4. 8。 Ή-NMR (300. 40MHz, solvent CDC 1 3, reference ·· TMS) δ (p pm) :. 3. 45~ 3. 95, 4. 3~4 8.
19 F-NMR ( 282. 7 MH z、 溶媒: R— 1 1 3 (C2F3C 1 3) 、 基準: CFC 13) δ (p pm) : - 80. 2 (3 F) , - 81. 3 (5 F ) , 一 82. 3 (3 F) , 一 78. 2〜一 85. 6 (I F) , - 129. 3 (2 F) , - 1 3 1. 2 (I F) , - 1 44. 7 (1 F) 。 1 9 F-NMR (282. 7 MH z, solvent: R- 1 1 3 (C 2 F 3 C 1 3), reference: CFC 1 3) δ (p pm): - 80. 2 (3 F), -81.3 (5 F), 1 82.3 (3 F), 1 78.2 to 1 85.6 (IF),-129.3 (2 F),-1 31.2 (IF), -14.4.7 (1F).
(例 2— 2 ) 例 2— 1の生成物のフッ素化例 (Example 2-2) Example of fluorination of the product of Example 2-1
例 2— 1と同じ反応装置を準備し、 例 2— 1の 20 %フッ素ガスを、 窒素 ガスで 1 0 %に希釈したフッ素ガス (以下、 1 0 %フッ素ガスという。 ) に 変更すること以外は、 同じ条件に準備した。 Prepare the same reactor as in Example 2-1 except that the 20% fluorine gas in Example 2-1 is changed to fluorine gas diluted to 10% with nitrogen gas (hereinafter referred to as 10% fluorine gas). Prepared for the same conditions.
オートクレープに 1 0 %フッ素ガスを同じ流速で吹き込みながら、 例 2— 1の生成物 (1 0. 3 g) を R— 1 1 3 (206 g) に溶解した溶液を 5. 0時間かけて注入した。 さらに 10 %フッ素ガスを同じ流速で吹き込みなが ら、 R— 1 1 3溶液を 6mL注入した。 さらに、 窒素ガスを 1. 0時間吹き 込んた While injecting 10% fluorine gas into the autoclave at the same flow rate, a solution of the product of Example 2-1 (10.3 g) dissolved in R-113 (206 g) was taken for 5.0 hours. Injected. Further, while blowing 10% fluorine gas at the same flow rate, 6 mL of the R-113 solution was injected. In addition, nitrogen gas was blown for 1.0 hour.
反応終了後、 粗液を回収し、 減圧乾燥 (60 、 6. 0時間) よって R— 1 1 3を留去して、 室温で粘調な液体の生成物 (12. 32) を得た。 該生成物を分析した結果、 例 2— 1で得た重合体中の水素原子の 9 9. 7 モル%がフッ素原子に置換された重合体の生成を確認した。 また、 GPCで 測定した平均分子量は 2890であった。 After the completion of the reaction, the crude liquid was recovered and dried under reduced pressure (60, 6.0 hours) to remove R-113, thereby obtaining a viscous liquid product (12.32) at room temperature. As a result of analyzing the product, it was confirmed that 99.7 mol% of hydrogen atoms in the polymer obtained in Example 2-1 were replaced with fluorine atoms. The average molecular weight measured by GPC was 2,890.
】H— NMR (300. 4MHz、 溶媒: R— 1 1 3、 基準: TMS、 内 部標準:ニトロベンゼン) <5 ( pm) : 5. 9〜6. 1、 6 - 3〜6. 6 1 F-NMR (282. 7 MH z、 溶媒: R_l 13、 基準 ·· CDC 13 、 内 部標準: C6 F6 ) δ (ppm) : -63. 5〜― 65. 0、 — 67. 5〜一 6 8. 3、 —77. 0〜一 84. 0、 一 86. 7〜一 88. 0、 一 90. 5〜一 9 2. 0、 - 128. 5〜一 130. 0、 一 130. 5. 0〜一 131. 0、 一 1 42. 0〜一 145. 0。 ぐ産業上の利用可能性 > H—NMR (300.4 MHz, solvent: R—113, standard: TMS, internal standard: nitrobenzene) <5 (pm): 5.9 to 6.1, 6 to 3 to 6.6 1 F-NMR (282. 7 MH z, solvent: R_L 13, reference ·· CDC 1 3, internal standard: C 6 F 6) δ ( ppm):. -63 5~- 65. 0, - 67. 5 to 1 68.3, --77.0 to 18.4, 1 86.7 to 18.8, 190 to 5 to 92.0, -128.5-1 to 13.0, 1 130.5.0-1 131.0, 1-142. 0-145.0. Industrial applicability>
本発明においては、 種々の構造のポリオキシアルキレン化合物を出発物質とし て、 種々の構造を有するフッ素化されたポリオキシアルキレン化合物を、 製造で きる。 本発明の製造方法によれば、 特定のエステル化ポリオキシアルキレン化合 物を用いることにより、 液相フッ素化反応時の分子鎖の切断反応が防止され、 目 的とするフッ素化されたポリオキシアルキレン化合物を製造できる。 また、 反応 により生成するフッ素化されたポリォキシレン化合物をゲル化させることなく、 入手できる。 このフッ素化されたポリオキシレン化合物は、 そのまま、 またはェ ステル結合の化学変換により他の化合物に誘導体化して、 種々の機能材料に用い ることができる。 In the present invention, fluorinated polyoxyalkylene compounds having various structures can be produced using polyoxyalkylene compounds having various structures as starting materials. According to the production method of the present invention, by using a specific esterified polyoxyalkylene compound, a molecular chain scission reaction during a liquid phase fluorination reaction is prevented, and a desired fluorinated polyoxyalkylene compound is obtained. Compounds can be produced. Further, the fluorinated polyxylene compound produced by the reaction can be obtained without gelling. The fluorinated polyoxylen compound can be used as various functional materials as it is or after derivatization to another compound by chemical conversion of an ester bond.
Claims
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005068534A1 (en) * | 2004-01-13 | 2005-07-28 | Asahi Glass Company, Limited | Fluoropolyether compound |
| WO2007013412A1 (en) * | 2005-07-27 | 2007-02-01 | Asahi Glass Company, Limited | Ether composition and solution composition |
| US7230140B2 (en) | 2002-10-18 | 2007-06-12 | Asahi Glass Company, Limited | Perfluoropolyether derivative |
| JP2007204586A (en) * | 2006-02-01 | 2007-08-16 | Yunimatekku Kk | Method for producing perfluoropolyether carboxylic acid fluoride |
| WO2014126107A1 (en) * | 2013-02-13 | 2014-08-21 | 旭硝子株式会社 | Fluorinated ether composition, surface modifier, surfactant, liquid composition, and article |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH0714270U (en) * | 1993-08-12 | 1995-03-10 | 株式会社荒井製作所 | Sealing device |
| US10863785B2 (en) * | 2016-04-19 | 2020-12-15 | Dic Corporation | Glove |
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| US5274180A (en) * | 1991-10-22 | 1993-12-28 | British Petroleum Company Plc | Esters |
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| EP0148482A2 (en) * | 1983-12-26 | 1985-07-17 | Daikin Industries, Limited | Process for preparing halogen-containing polyether |
| WO1990003409A1 (en) * | 1988-09-28 | 1990-04-05 | Exfluor Research Corporation | Fluorination of epoxides |
| WO1990006296A1 (en) * | 1988-12-02 | 1990-06-14 | Minnesota Mining And Manufacturing Company | Direct fluorination process for making perfluorinated organic substances |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US7230140B2 (en) | 2002-10-18 | 2007-06-12 | Asahi Glass Company, Limited | Perfluoropolyether derivative |
| US7388114B2 (en) | 2002-10-18 | 2008-06-17 | Asahi Glass Company, Limited | Perfluoropolyether derivative |
| WO2005068534A1 (en) * | 2004-01-13 | 2005-07-28 | Asahi Glass Company, Limited | Fluoropolyether compound |
| CN100392000C (en) * | 2004-01-13 | 2008-06-04 | 旭硝子株式会社 | fluorine-containing polyether compound |
| US7795375B2 (en) | 2004-01-13 | 2010-09-14 | Asahi Glass Company, Limited | Fluoropolyether compound |
| KR101089078B1 (en) | 2004-01-13 | 2011-12-05 | 아사히 가라스 가부시키가이샤 | Fluorinated Polyether Compound |
| JP5028801B2 (en) * | 2004-01-13 | 2012-09-19 | 旭硝子株式会社 | Fluorinated polyether compounds |
| WO2007013412A1 (en) * | 2005-07-27 | 2007-02-01 | Asahi Glass Company, Limited | Ether composition and solution composition |
| EP1914273A4 (en) * | 2005-07-27 | 2010-04-21 | Asahi Glass Co Ltd | ETHER COMPOSITION AND SOLUTION COMPOSITION |
| US8053538B2 (en) | 2005-07-27 | 2011-11-08 | Asahi Glass Company, Limited | Ether composition and solution composition |
| JP2007204586A (en) * | 2006-02-01 | 2007-08-16 | Yunimatekku Kk | Method for producing perfluoropolyether carboxylic acid fluoride |
| WO2014126107A1 (en) * | 2013-02-13 | 2014-08-21 | 旭硝子株式会社 | Fluorinated ether composition, surface modifier, surfactant, liquid composition, and article |
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