WO2002061005A1 - Coating materials for titanium oxide film formation, method of forming titanium oxide film, and metallic base coated with titanium oxide film - Google Patents
Coating materials for titanium oxide film formation, method of forming titanium oxide film, and metallic base coated with titanium oxide film Download PDFInfo
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- WO2002061005A1 WO2002061005A1 PCT/JP2002/000371 JP0200371W WO02061005A1 WO 2002061005 A1 WO2002061005 A1 WO 2002061005A1 JP 0200371 W JP0200371 W JP 0200371W WO 02061005 A1 WO02061005 A1 WO 02061005A1
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- titanium
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D185/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon; Coating compositions based on derivatives of such polymers
Definitions
- Coating agent for forming titanium oxide film, method for forming titanium oxide film, and metal substrate coated with titanium oxide film Coating agent for forming titanium oxide film, method for forming titanium oxide film, and metal substrate coated with titanium oxide film
- the present invention relates to a novel coating material for forming a titanium oxide film, a method for forming a titanium oxide film, and a metal substrate coated with a titanium oxide film.
- Metallic substrates such as steel plates, aluminum, and aluminum alloys are usually subjected to various surface treatments as base treatments in order to improve corrosion resistance, heat resistance, and the like.
- surface-treated steel sheets have been required to have better corrosion resistance, and thus zinc-coated steel sheets have been increasingly used as base materials instead of cold-rolled steel sheets.
- chromate treatment and phosphate treatment have been generally performed as surface treatments for zinc-coated steel sheets.
- Chromate treatment has the problem of toxicity of chromium compounds.
- hexavalent chromium compounds are extremely harmful, as many public institutions, including the International Agency for Research on Cancer Review (IARC), have designated them as carcinogens for the human body.
- the chromate treatment has problems such as the volatilization of the chromate fume in the treatment process, the need for a large amount of wastewater treatment equipment, and the elution of chromic acid from the treated coating.
- a coated steel sheet is described in which a plated steel sheet is used as a base material, a chromate film is formed thereon, and an organic silicate film is further formed thereon.
- This coated steel sheet has excellent performance in corrosion resistance and workability. I However, since the coated steel sheet has a chromate film, there was also a problem of toxicity of the chromium compound. In addition, the steel sheet obtained by removing the chromate film from the coated steel sheet has insufficient corrosion resistance.
- aluminum or aluminum alloy base materials are often subjected to various surface treatments as a base treatment in order to improve corrosion resistance, hydrophilicity, and the like.
- a fin for a heat exchanger of an air conditioner an aluminum or aluminum alloy base material excellent in light weight, workability, and heat conductivity is generally used.
- condensed water generated during cooling becomes water droplets and forms a water bridge between the fins.
- problems such as noise generation and splashing of water droplets.
- the surface of the fin which is an aluminum or aluminum alloy base material
- a hydrophilic treatment such as boehmite treatment, water glass application, or aqueous polymer application to prevent the formation of the bridge.
- fins made of aluminum or its alloy that have been subjected to hydrophilization will be corroded in a few months if placed in a strongly corrosive environment, because the treated film may be hydrophilic.
- a method of preventing such fin corrosion conventionally, a method of performing a chromate treatment on the surface of an aluminum or aluminum alloy base material as a base treatment has been performed in view of corrosion resistance, cost, and the like.
- the chromate treatment has the problem of the toxicity of the chromium compound as described above.
- a surface treatment agent or a surface treatment method that does not use chromate for example, a method in which an aluminum surface is treated with an acidic solution containing a titanium salt, hydrogen peroxide and condensed phosphoric acid (Japanese Patent Application Laid-Open No. 54-24 / 1979) No. 2332), a method in which an aluminum surface is treated with an alkaline aqueous solution containing titanium ion and a complexing agent, washed with water, and then treated with an acidic aqueous solution of phosphoric acid or the like (Japanese Patent Application Laid-Open No. 54-16005). No.
- an aluminum surface treating agent containing a phosphate ion, a titanium compound and a fluoride Japanese Patent Application Laid-Open No. 9-199084
- a condensed phosphate a titanium salt
- a fluoride a fluoride
- a phosphorous acid an aluminum-based metal surface treating agent containing a salt
- Japanese Patent Application Laid-Open No. Hei 9-1143752 Japanese Patent Application Laid-Open No. Hei 9-1143752
- the surface treatment agent and method using the titanium compound described above are not sufficient in stability of the surface treatment agent and have lower corrosion resistance than the chromate treatment. There were problems such as insufficient, insufficient hydrophilicity, and insufficient durability.
- An object of the present invention is to provide a novel coating material for forming a titanium oxide film and a method for forming a titanium oxide film, which can form a good film having excellent corrosion resistance, adhesion, and workability on a metal substrate.
- Another object of the present invention is to provide a metal substrate coated with a titanium oxide film having excellent corrosion resistance, adhesion, and workability.
- the present invention provides the following novel coating agent for forming a titanium oxide film, a method for forming a titanium oxide film, and a metal substrate coated with the titanium oxide film.
- At least one titanium compound selected from a hydrolyzable titanium compound, a low condensate of a hydrolyzable titanium compound, a titanium hydroxide and a low condensate of titanium hydroxide is mixed with a hydrogen peroxide solution.
- a coating composition for forming a titanium oxide film comprising a phosphoric acid compound.
- the titanium-containing aqueous liquid (A) is an aqueous solution of peroxotitanic acid obtained by mixing a hydrolyzable titanium compound and / or a low-condensate thereof with aqueous hydrogen peroxide.
- the hydrolyzable titanium compound has the general formula
- R represents the same or different and represents an alkyl group having 1 to 5 carbon atoms.
- the coating agent according to the above item 2 which is a tetraalkoxytitanium represented by the formula:
- the low-condensation product of the hydrolyzable titanium compound has the general formula
- R is the same or different and represents an alkyl group having 1 to 5 carbon atoms.
- the coating composition according to item 2 which is a compound having a degree of condensation of 2 to 30 obtained by subjecting the tetraalkoxytitaniums to condensation reaction with each other.
- the mixing ratio of the hydrolyzable titanium compound and Z or a low-condensate thereof and the aqueous hydrogen peroxide is 0.1 to 100 parts by weight in terms of hydrogen peroxide with respect to the former 10 parts by weight.
- Item 3 The coating agent according to the above item 2, which is within the range of.
- the titanium-containing aqueous liquid (A) is a peroxothiocyanic acid aqueous solution obtained by mixing a hydrolyzable titanium compound and Z or a low condensate thereof with hydrogen peroxide in the presence of a titanium oxide sol.
- the phosphoric acid compound (B) is at least one compound selected from the group consisting of monophosphoric acids, derivatives and salts of monophosphoric acids, condensed phosphoric acids, and derivatives and salts of condensed phosphoric acids.
- the above item 1 wherein the content ratio of the titanium-containing aqueous liquid (A) and the phosphoric acid compound (B) is 1 to 400 parts by weight based on the former solids content of 100 parts by weight.
- the coating material for forming a titanium oxide film according to item 1 which is an aqueous liquid having ⁇ 1 to 7. 12.
- the above composition further comprising at least one halide selected from the group consisting of titanium halides, titanium halide salts, zirconium halides, zirconium halide salts, silicon halides, and silicon halide salts.
- Item 1 The coating composition according to item 1.
- At least one titanium compound selected from a hydrolyzable titanium compound, a low condensate of a hydrolyzable titanium compound, a titanium hydroxide and a low condensate of titanium hydroxide is mixed with aqueous hydrogen peroxide.
- ( ⁇ ') phosphoric acid compounds titanium halides, titanium halide salts, zirconium halides, zirconium octalogenide salts, silicon halides and At least one compound selected from the group consisting of silicon halide salts,
- a coating composition for forming a titanium oxide film which comprises a stable aqueous organic polymer compound at a pH of 7 or less.
- titanium-containing aqueous liquid (A) is an aqueous solution of peroxotitanic acid obtained by mixing a hydrolyzable titanium compound and / or a low-condensation product thereof with aqueous hydrogen peroxide.
- the hydrolyzable titanium compound has the general formula
- the coating agent according to the above item 14 which is a tetraalkoxytitanium represented by the formula:
- the low-condensation product of the hydrolyzable titanium compound has the general formula
- R is the same or different and represents an alkyl group having 1 to 5 carbon atoms.
- a compound having a condensation degree of 2 to 30 obtained by subjecting tetraalkoxytitanium represented by Item 15. The coating agent according to the above item 14.
- the mixing ratio of the hydrolyzable titanium compound and / or its low condensate and aqueous hydrogen peroxide is in the range of 0.1 to 100 parts by weight in terms of hydrogen peroxide for the latter 10 parts by weight.
- Item 15 The coating agent according to the above item 14, wherein
- the titanium-containing aqueous liquid (A) is a peroxotitanic acid aqueous solution obtained by mixing a hydrolyzable titanium compound and Z or a low condensate thereof with a hydrogen peroxide solution in the presence of a titanium oxide sol.
- Item 15 The coating agent according to Item 14.
- the phosphoric acid compound in the compound ( ⁇ ') is a group consisting of monophosphates, derivatives and salts of monophosphates, condensed phosphoric acids, derivatives and salts of condensed phosphoric acids Item 14.
- the titanium halide, the titanium halide salt, the zirconium halide, the zirconium halide salt, the silicon halide, and the halogen constituting the silicon halide salt are fluorine.
- the content of the titanium-containing aqueous liquid ( ⁇ ) and the compound ( ⁇ ′) is 100 to 100 parts by weight of the solid content of the former, and the latter is 1 to 400 parts by weight according to the above item 13. Coating agent as described.
- the aqueous organic high molecular compound (C) is an epoxy resin, phenol resin, acryl resin, urethane resin, polyvinyl alcohol resin, polyoxyalkylene chain-containing resin, and olefin monopolymerizable unsaturated carboxylic acid.
- Item 14 The coating agent according to Item 13, which is at least one resin selected from the group consisting of copolymer resins. 25. The above item, wherein the content ratio of the aqueous organic polymer compound (C) is 10 to 2,000 parts by weight based on 100 parts by weight of the solid component of the titanium-containing aqueous liquid ( ⁇ ). 13. The coating agent according to item 13.
- a method for forming a titanium oxide film which comprises applying the coating material for forming a titanium oxide film according to the above item 1 or 13 to a metal substrate and drying.
- the present inventor has made intensive studies to achieve the above object.
- the titanium oxide-containing coating agent I containing the titanium-containing seven-part liquid ( ⁇ ) and the phosphate compound ( ⁇ ), or the titanium-containing aqueous liquid ( ⁇ ), the phosphate compound and the ⁇ or titanium
- the coating material 11 has good corrosion resistance, adhesion, workability, and the like on a metal substrate, and can form a film suitable as a base treatment film.
- the coating agent I for forming a titanium oxide film of the present invention is an aqueous coating agent containing the (A) titanium-containing aqueous liquid and (B) a phosphate compound.
- a titanium-containing aqueous liquid obtained by mixing the above with a hydrogen peroxide solution a known one can be appropriately selected and used.
- the hydrolyzable titanium compound is a titanium compound having a hydrolyzable group directly bonded to a titanium atom, and generates titanium hydroxide by reacting with water such as water or water vapor. In the hydrolyzable titanium compound, it does not matter whether all of the groups bonded to the titanium atom are hydrolyzable groups or if some of the hydrolyzable groups are hydrolyzed hydroxyl groups. Absent.
- the hydrolyzable group is not particularly limited as long as it reacts with water to generate a hydroxyl group, and examples thereof include a lower alkoxyl group and a group that forms a salt with a titanium atom.
- examples of the group that forms a salt with a titanium atom include an octogen atom (such as chlorine), a hydrogen atom, and a sulfate ion.
- hydrolyzable titanium compound containing a lower alkoxyl group as the hydrolyzable group examples include tetraalkoxy titanium.
- hydrolyzable titanium compounds having a group capable of forming a salt with titanium as the hydrolyzable group include titanium chloride and titanium sulfate.
- the low condensate of the hydrolyzable titanium compound is a low condensate of the above hydrolyzable titanium compounds.
- the low-condensate may be either a group in which all of the groups bonded to the titanium atom are hydrolyzable groups, or a group in which some of the hydrolyzable groups are hydrolyzed hydroxyl groups.
- Examples of low condensation products of titanium hydroxide include, for example, aqueous solutions of titanium chloride, titanium sulfate, etc.
- Ortho titanic acid titanium hydroxide gel obtained by the reaction of the solution with an aqueous alkali solution such as ammonia or caustic soda can be used.
- the degree of condensation in the low-condensation product of the hydrolyzable titanium compound or the low-condensation product of titanium hydroxide can be a compound having a degree of condensation of 2 to 30, and particularly a compound having a degree of condensation of 2 to 10 can be used. preferable.
- aqueous liquid (A) a conventionally known aqueous liquid containing titanium obtained by reacting the titanium compound with aqueous hydrogen peroxide can be used without particular limitation. . Specifically, the following can be used.
- peroxotitanium hydrate by adding aqueous hydrogen peroxide to an aqueous solution of an inorganic titanium compound such as titanium chloride or titanium sulfate described in JP-A-2000-247638 and JP-A-2000-247639.
- a solution obtained by adding a basic substance thereto is left or heated to form a precipitate of a peroxotitanium hydrate polymer, and after removing dissolved components other than water, hydrogen peroxide is removed.
- An aqueous liquid for forming a titanium oxide film obtained by acting.
- titanium-containing aqueous liquid (A) it is preferable to use an aqueous solution of peroxotitanic acid (A 1) obtained by mixing a hydrolyzable titanium compound and Z or a low condensate thereof with aqueous hydrogen peroxide.
- R is the same or different and represents an alkyl group having 1 to 5 carbon atoms.
- alkyl group having 1 to 5 carbon atoms represented by R include a methyl group, an ethyl group, an n-propyl group, and an iso-propyl Group, ⁇ -butyl group, iso-butyl group, sec-butyl group, tert-butyl group and the like.
- the low condensate of the titanium compound those having a condensation degree of 2 to 30 obtained by subjecting the compounds of the general formula (1) to a condensation reaction with each other are preferably used. It is more preferred to use one.
- the mixing ratio of the hydrolyzable titanium compound of the general formula (1) and Z or a low condensate thereof (hereinafter, these are simply referred to as “hydrolysable titanium compound (T)”) and the hydrogen peroxide solution are as follows.
- the amount of the former is preferably from 0.1 to 100 parts by weight, particularly from 1 to 20 parts by weight, based on 10 parts by weight of the former. If the amount of the latter is less than 0.1 part by weight in terms of hydrogen peroxide, the formation of peroxotitanic acid becomes insufficient and cloudy precipitation occurs, which is not preferable. On the other hand, if it exceeds 100 parts by weight, unreacted hydrogen peroxide is apt to remain, and dangerous active oxygen is released during storage, which is not preferable.
- the hydrogen peroxide concentration of the hydrogen peroxide solution is not particularly limited, but is preferably in the range of 3 to 40% by weight from the viewpoint of easy handling.
- the aqueous solution of peroxotitanic acid is usually a hydrolyzable titanium compound.
- T can be prepared by mixing with aqueous hydrogen peroxide under stirring at a temperature of about 1 to 70 ° C for about 10 minutes to 20 hours.
- a water-soluble solvent such as methanol, ethanol, n-propanol, iso-isopropanol, ethylene glycol monobutyl ether, and propylene glycol monomethyl ether can be used, if necessary.
- the aqueous solution of peroxotitanic acid (A 1) is obtained by mixing a hydrolyzable titanium compound (T) with aqueous hydrogen peroxide, whereby the hydrolyzable titanium compound is hydrolyzed with water to produce a hydroxyl-containing titanium compound. It is presumed that hydrogen peroxide is obtained by immediate coordination of hydrogen peroxide to this hydroxyl-containing titanium compound to form peroxotitanic acid.
- This aqueous solution of peroxotitanic acid has high stability at room temperature and withstands long-term storage.
- an aqueous solution of peroxotitanic acid (A 2) obtained by mixing a hydrolyzable titanium compound (T) with aqueous hydrogen peroxide in the presence of a titanium oxide sol provides storage stability of the aqueous solution and a titanium oxide film obtained. It is preferable because the corrosion resistance of the steel is improved. So The reason is that, in the preparation of the aqueous solution, the hydrolyzable titanium compound (T) is adsorbed on the titanium oxide sol particles, and the adsorbed hydrolyzable titanium compound (T) is condensed with hydroxyl groups generated on the surface of the particles. And the hydrolyzable titanium compound itself is condensed and polymerized, and then mixed with aqueous hydrogen peroxide to stabilize the obtained aqueous solution and store it. It is presumed that gelation and thickening in the inside were significantly prevented.
- the titanium oxide sol is a sol in which amorphous titanium oxide fine particles and anatase type titanium oxide fine particles are dispersed in water.
- an aqueous solution of an anatase-type titanium oxide is preferable from the viewpoint of corrosion resistance.
- the titanium oxide sol may contain, for example, an aqueous organic solvent such as an alcohol-based solvent or an alcohol ether-based solvent as required, in addition to water.
- titanium oxide sol a conventionally known one can be used.
- amorphous titanium oxide fine particles in which a titanium oxide aggregate is dispersed in water, or an anatase type titanium oxide fine particle obtained by calcining the titanium oxide aggregate to be used in water are used. can do.
- Amorphous titanium oxide can be converted to an anatase-type titanium oxide by firing at a temperature at least equal to the crystallization temperature of anatase, usually at a temperature of 200 ° C or higher. it can.
- Examples of the above-mentioned oxidized titanium aggregates include (1) those obtained by hydrolyzing inorganic titanium compounds such as titanium sulfate and titanyl sulfate, and (2) those obtained by hydrolyzing organic titanium compounds such as titanium alkoxide. And (3) those obtained by hydrolyzing or neutralizing a titanium halide solution such as titanium tetrachloride.
- titanium oxide sols include, for example, “TK S—201” (trade name, manufactured by Tika Co., Ltd., aqueous sol of anatase-type titanium oxide fine particles having an average particle diameter of 6 nm), and “TK S—201”.
- the amount of the titanium oxide sol to be used is usually 0 parts by weight based on 1 part by weight of the hydrolyzable titanium compound (T).
- the amount of the titanium oxide sol is less than 0.01 part by weight, the effect of adding the titanium oxide sol, such as improvement in the storage stability of the coating agent and the corrosion resistance of the obtained titanium oxide film, cannot be obtained. Exceeding this is not preferable because the film forming properties of the coating agent are inferior.
- the titanium-containing aqueous liquid (A) is prepared by mixing a hydrolyzable titanium compound (T) with a hydrogen peroxide solution in the presence of a titanium oxide sol, if necessary, and then adding an aqueous solution of 80 ° It can be used as a dispersion liquid of titanium oxide fine particles having an average particle diameter of 1 O nm or less by heat treatment or autoclave treatment at a temperature of C or higher. The appearance of this dispersion is usually translucent.
- the titanium oxide fine particles obtained by the above treatment have a particle size of 1 O nm or less, preferably in the range of 1 nm to 6 nm.
- the particle diameter is larger than 1 O nm, the film-forming property is deteriorated, and when the film thickness is 1 zm or more, unevenness occurs, which is not preferable.
- the titanium-containing aqueous liquid (A) is the aqueous liquid (A 1)
- an amorphous titanium oxide film containing a small amount of hydroxyl groups is usually formed under the above drying conditions.
- the amorphous titanium oxide film has an advantage that the gas barrier property is excellent.
- an anatase type titanium oxide film containing a small amount of a hydroxyl group is usually formed under the above drying conditions.
- the phosphoric acid compound (B) in the coating composition I of the present invention has an effect of improving the corrosion resistance of the obtained coating film.
- the compound (B) include phosphorous acid, strong phosphoric acid, triphosphoric acid, hypophosphorous acid, hypophosphoric acid, trimetaphosphoric acid, diphosphoric acid, diphosphoric acid, pyrophosphoric acid, and pyrophosphoric acid Monophosphoric acids such as metaphosphoric acid, metaphosphoric acid, metaphosphoric acid, and orthophosphoric acid; derivatives and salts of monophosphoric acids; condensed phosphoric acids such as tripolyphosphoric acid, tetraphosphoric acid, and hexanoic acid; and derivatives and salts of condensed phosphoric acids. I can do it.
- alkaline compound that forms a salt of a phosphoric acid compound examples include lithium and natrium.
- Organic or inorganic alkali compounds containing thorium, potassium, ammonium and the like can be mentioned.
- the phosphoric acid compound (B) it is preferable to use a compound that is soluble in water.
- the phosphoric acid compound (B) use of sodium pyrophosphate, sodium tripolyphosphate, sodium tetraphosphate, metaphosphoric acid, ammonium metaphosphate, sodium hexametaphosphate, etc. is particularly preferable. It is preferable because the resulting coating film exhibits excellent effects such as corrosion resistance.
- the content ratio of the titanium-containing aqueous liquid (A) and the phosphoric acid compound (B) is about 1 to 400 parts by weight with respect to the former solid content of 100 parts by weight.
- the content ratio of the phosphoric acid compound (B) is more preferably about 100 to 200 parts by weight based on 100 parts by weight of the titanium-containing aqueous liquid (A).
- the coating agent I for forming a titanium oxide film of the present invention is produced by mixing a titanium-containing aqueous liquid (A) and a phosphoric acid compound (B) by an ordinary method.
- the phosphate compound (B) forms a complex structure between the acidic compound and the acidic phosphate group ion bound to the compound (B) by coordinating with the titanium ion.
- Such a complex structure is easily formed by simply mixing both components, and is formed, for example, by allowing to stand at room temperature (20) for about 5 minutes to about 1 hour. When the mixture is heated, a complex structure is formed, for example, by heating at about 30 to about 70 for about 1 to 30 minutes.
- the coating agent I for forming a titanium oxide film of the present invention is an aqueous liquid that is stable in a neutral or acidic region, and its pH is usually in the range of 1 to 7. In particular, the storage stability is good in an acidic region, and it is preferable that ⁇ 1-5.
- the coating composition I of the present invention may contain a hydrophilic solvent such as, for example, methanol, ethanol, isopropyl alcohol, ethylene glycol, and propylene dalicol, if necessary.
- the coating composition I of the present invention can be used by diluting it with water or a hydrophilic solvent, if necessary.
- the coating agent I for forming a titanium oxide film of the present invention may have, if necessary, In order to further improve the edibility, at least one octa-logenide selected from the group consisting of titanium halide, titanium halide salt, zirconium halide, zirconium halide salt, silicon halide and silicon halide salt is used. Can be contained.
- halogen constituting the halide examples include fluorine, chlorine, and iodine.
- fluorine is particularly preferred since it has excellent properties such as storage stability of the coating agent, corrosion resistance of the coating film, and moisture resistance.
- the compound that forms a halide salt examples include sodium, potassium, lithium, and ammonium. Potassium and sodium are preferred as salts.
- the halide include titanium halides such as titanium hydrofluoric acid; titanium halide salts such as potassium titanium fluoride and titanium ammonium fluoride; zirconium halides such as zirconium hydrofluoric acid; and zirconium fluoride.
- zirconium halide salts such as ammonium and potassium zirconium fluoride, silicon halides such as hydrosilicofluoric acid, and silicon halide salts such as sodium silicofluoride, ammonium silicofluoride and silicofluoride rim.
- the content is usually about 1 to 400 parts by weight based on 100 parts by weight of the solid content of the titanium-containing aqueous liquid (A). It is preferably in the range, in particular in the range from 10 to 200 parts by weight.
- the coating composition I of the present invention may further contain, if necessary, a basic neutralizing agent such as ammonia, an organic basic compound, an alkaline metal hydroxide, or an alkaline earth metal hydroxide.
- a basic neutralizing agent such as ammonia
- an organic basic compound include ethanolamine and triethylamine
- preferred examples of the alkali metal hydroxide include lithium hydroxide, sodium hydroxide, and potassium hydroxide.
- the coating composition I of the present invention may further contain various additives, if necessary.
- the additive include a thickener, an antibacterial agent, an antioxidant, a titanium oxide sol, a titanium oxide powder, an extender pigment, an antioxidant pigment, a coloring pigment, and a surfactant.
- the protective agent include tannic acid, phytic acid, benzotriazole and the like.
- the extender includes, for example, my power, talc, sili power, barium sulfate, clay and the like.
- the coating agent II for forming a titanium oxide film of the present invention contains the titanium-containing aqueous liquid (A), a phosphate compound and / or a titanium octalogenide ( ⁇ ′), and (C) an aqueous organic polymer compound.
- Aqueous coating agent contains the titanium-containing aqueous liquid (A), a phosphate compound and / or a titanium octalogenide ( ⁇ ′), and (C) an aqueous organic polymer compound.
- the same one as the titanium-containing aqueous liquid in the coating composition I of the present invention can be appropriately selected and used.
- One kind of compound ( ⁇ ′) has an effect of improving the corrosion resistance of the obtained coating film.
- Examples of the phosphoric acid compound in the above compound ( ⁇ ′) include, for example, phosphorous acid, strong phosphoric acid, triphosphoric acid, hypophosphorous acid, hypophosphoric acid, trimetaphosphoric acid, diphosphoric acid, nilinic acid, and pyrophosphoric acid.
- Monophosphoric acids such as phosphorous acid, pyrophosphoric acid, metaphosphoric acid, metaphosphoric acid, and orthophosphoric acid; derivatives and salts of monophosphoric acids; condensed phosphoric acids such as tripolyphosphoric acid, tetraphosphoric acid, and hexaphosphoric acid; derivatives of condensed phosphoric acids; Salts and the like.
- examples of the alkali compound that forms a salt of a phosphoric acid compound include an organic or inorganic alkali compound containing lithium, sodium, potassium, ammonium, or the like.
- a water-soluble compound as the above-mentioned phosphoric acid compound.
- the phosphoric acid compound sodium pyrophosphate, sodium tripolyphosphate, sodium tetraphosphate, metaphosphoric acid, ammonium metaphosphate, sodium hexametaphosphate, and the like can be used. It is preferable because the resulting coating film exhibits excellent effects such as corrosion resistance.
- halogen constituting the titanium halide, the titanium halide salt, the zirconium halide, the zirconium halide salt, the silicon halide, and the silicon halide salt in the compound ( ⁇ ′) include fluorine, chlorine, and iodine.
- fluorine is particularly preferred since it has excellent properties such as storage stability of the coating agent, corrosion resistance and moisture resistance of the coating film.
- Those which form halide salts include, for example, sodium, potassium, lithium, and ammonium. And the like. Potassium and sodium are preferred as salts.
- halide examples include titanium halides such as titanium hydrofluoric acid; titanium halide salts such as potassium titanium fluoride and titanium ammonium fluoride; zirconium halides such as zirconium hydrofluoric acid; and zirconium fluoride.
- titanium halides such as titanium hydrofluoric acid
- titanium halide salts such as potassium titanium fluoride and titanium ammonium fluoride
- zirconium halides such as zirconium hydrofluoric acid
- zirconium fluoride zirconium halide salts such as ammonium and potassium zirconium fluoride
- silicon halides such as hydrosilicofluoric acid
- silicon halide salts such as sodium silicofluoride, ammonium silicofluoride and silicofluoride rim.
- the titanium-containing aqueous liquid (A) and at least one of the phosphoric acid compound and the titanium halide ( ⁇ ′) form a complex structure between the two. It is thought that there is.
- a complex structure is easily formed by simply mixing both components, and is formed, for example, by allowing the mixture to stand at room temperature (20 "C) for about 5 minutes to about 1 hour. In the case of heating, for example, the complex structure is formed by heating at about 30 to about 70 ° C. for about 1 to 30 minutes.
- the compound ( ⁇ ') are in the range of about 1 to 400 parts by weight, especially about 100 to 200 parts by weight for the former, 100 parts by weight of solids. It is preferred that
- the aqueous organic polymer compound (C) in the coating composition II for forming a titanium oxide film of the present invention has a ⁇ of about 7 or less, and when dissolved or dispersed in water, causes aggregation, thickening, gelation, and the like. As long as it does not occur and is in a stable state, a known material can be used without limitation.
- aqueous organic polymer compound (C) those having the form of an aqueous solution, an aqueous dispersion or an emulsion can be used.
- a method for making the organic polymer compound water-soluble, dispersed or emulsified in water a known method can be used.
- aqueous organic polymer compound (C) include, for example, at least one functional group that can be independently water-soluble or water-dispersible (for example, at least one of a hydroxyl group, a carboxyl group, an amino group, an imino group, a sulfide group, a phosphine group, and the like). Species), and those in which some or all of the functional groups of the compound are neutralized.
- the aqueous organic polymer compound (C) is an acidic resin such as a carboxyl group-containing resin, amine compounds such as ethanolamine and triethylamine; ammonia water; alkali metal water such as lithium hydroxide, sodium hydroxide, and potassium hydroxide; If the resin is neutralized with an oxide or the like, or is a basic resin such as an amino-containing resin, it is neutralized with a fatty acid such as acetic acid or lactic acid; or a mineral acid such as phosphoric acid.
- an acidic resin such as a carboxyl group-containing resin
- amine compounds such as ethanolamine and triethylamine
- ammonia water alkali metal water
- alkali metal water such as lithium hydroxide, sodium hydroxide, and potassium hydroxide
- the resin is neutralized with an oxide or the like, or is a basic resin such as an amino-containing resin, it is neutralized with a fatty acid such as acetic acid or lactic acid; or a
- aqueous organic polymer compound (C) examples include an epoxy resin, a phenol resin, an acrylic resin, a urethane resin, a polyvinyl alcohol resin, a resin containing a polyoxyalkylene chain, and an olefin monopolymerizable resin.
- aqueous organic polymer compounds (C) preferred are epoxy resins, phenol resins, acrylic resins, urethane resins, polyvinyl alcohol resins, resins containing polyoxyalkylene chains, and olefin polymerization. And unsaturated carboxylic acid copolymer resins.
- a coating film having both corrosion resistance and hydrophilicity can be formed, and fins made of aluminum or aluminum alloy are subjected to hydrophilic treatment. It is suitable as an agent.
- a cationic epoxy resin obtained by adding an amine to an epoxy resin a modified epoxy resin such as an acryl-modified epoxy resin or a urethane-modified epoxy resin
- a modified epoxy resin such as an acryl-modified epoxy resin or a urethane-modified epoxy resin
- the cationic epoxy resin include, for example, an adduct of an epoxy compound with a primary mono- or polyamine, a secondary mono- or polyamine, a mixed primary and secondary polyamine, and the like (for example, US Pat. No. 3,984,299). Adduct of an epoxy compound and a secondary mono- or polyamine having a ketiminated primary amino group (for example, see US Pat. No. 4,174,38); an epoxy compound And an etherification reaction product of a ketimine-containing hydroxyl compound having a primary amino group (for example, see JP-A-59-43013).
- the epoxy compound has a number average molecular weight of 400 to 4,000, particularly 800 to 2,000, and an epoxy equivalent of 190 to 2,000, In particular Those within the range of 400 to 1,000 are suitable.
- Such an epoxy compound can be obtained, for example, by reacting a polyphenol compound with epichlorohydrin.
- polyphenol compound examples include bis (4-hydroxyphenyl) -1,2,2-propane, 4,4-dihydroxybenzophenone, bis (4-hydroxyphenyl ⁇ /)-1,1-ethane, and bis (4 —Hydroxyphenyl) 1,1-isobutane, bis (4-hydroxy-1-tert-butylphenyl) 1,2,2-propane, bis (2-hydroxynaphthyl) methane, 1,5-dihydroxynaphthalene, bis ( 2,4-dihydroxyphenyl) methane, tetra (4-hydroxyphenyl) -11,1,2,2-ethane, 4,4-dihydroxydiphenylsulfone, phenol nopolak, cresol nopolak and the like.
- phenolic resin those obtained by heating and adding and condensing a phenol component and formaldehydes in the presence of a reaction catalyst to obtain a water-soluble polymer compound can be suitably used.
- a bifunctional phenol compound a trifunctional phenol compound, a phenol compound having four or more functional groups, or the like can be used.
- the bifunctional phenol compounds include trifunctional phenols such as o-cresol, p-cresol, ⁇ -tert-butylphenol, p-ethylphenol, 2,3-xylenol, and 2,5-xylenol.
- Enol ⁇ examples include phenol, m-cresol, m-ethylphenol, 3,5-xylenol, and m-methoxyphenol, and examples of tetrafunctional phenol compounds include bisphenol A and bisphenol F. can do. These phenol compounds can be used alone or in combination of two or more.
- the acrylic resin includes, for example, a homopolymer or copolymer of a monomer having a hydrophilic group such as a hydroxyl group, an amino group, or a hydroxyl group, and a monomer copolymerizable with a monomer having a hydrophilic group. Copolymers with monomers and the like can be mentioned. These resins are obtained by emulsion polymerization, suspension polymerization or solution polymerization, and if necessary, neutralization and aqueous conversion. Further, the obtained resin may be further modified if necessary.
- carboxyl group-containing monomer examples include acrylic acid and methacrylic acid.
- examples thereof includeucic acid, maleic acid, maleic anhydride, crotonic acid, and itaconic acid.
- nitrogen-containing monomer examples include nitrogen-containing monomers such as N, N-dimethylaminoethyl (meth) acrylate, N, N-getylaminoethyl (meth) acrylate, and N-t-butylaminoethyl (meth) acrylate.
- Alkyl (meth) acrylate Alkyl (meth) acrylate; acrylamide, methacrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxy Polymerizable amides such as methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylamide; 2- Vinylpyridine, 1-vinyl-2-pyrrolidone, 4- Aromatic nitrogen-containing monomers such as Nirubirijin; Ariruamin like.
- hydroxyl group-containing monomer examples include 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, 2,3-dihydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and polyethylene.
- copolymerizable monomers include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, ⁇ -propyl (meth) acrylate, isop pill (meth) acrylate, ⁇ -butyl (me) Acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, octadecyl ( Alkyl (meth) acrylates having 1 to 24 carbon atoms, such as meth) acrylate and isostearyl (meth) acrylate; styrene, vinyl acetate and the like. These compounds can be used alone or in combination of two or more. In the present specification, “(meth) acrylate”
- the urethane resin examples include a polyurethane resin obtained from a polyol such as polyester polyol or polyether polyol and diisocyanate, and a low molecular weight compound having two or more active hydrogens such as diol and diamine, if necessary. It is preferable to use those obtained by elongating a chain in the presence of a chain extender and stably dispersing or dissolving in water.
- urethane-based resins include, for example, Japanese Patent Publication No. Sho 42-241, Japanese Patent Publication Sho 42-241, Japanese Patent Publication Sho 42-511, and Japanese Patent Publication Sho 49-9. No. 86, No. 493-1330, No. 50-150, No. 27, No. 53-291, No. 5, etc. Can be widely used.
- a method of imparting hydrophilicity by introducing an ionic group such as a hydroxyl group, an amino group, or a carboxyl group into a side chain or a terminal of a polyurethane resin, and dispersing or dissolving in water by self-emulsification.
- a blocking agent include oxime, alcohol, phenol, mercaptan, amine, and sodium bisulfite.
- the aqueous resin obtained by the method for dispersing or dissolving the polyurethane resin described above can be used alone or as a mixture of two or more.
- diisocyanate examples include aromatic, alicyclic, and aliphatic diisocyanates. Specifically, for example, —Dimethoxy-1,4'-biphenylenediisocyanate, p-xylylenediisocyanate, m-xylylenediisocyanate, 1,3- (diisocyanatomethyl) cyclohexanone, 1,4 -— (diisocyanate) Methyl) cyclohexanone, 4,4 diisocyanatocyclohexanone, 4,4'-methylenebis (cyclohex ⁇ / isocyanate), isophorone diisocyanate, 2,4-tolylene diisocyanate, 2,6-trirangene Isocyanate, p-phenylene diisocyanate, diphenylmethane diisocyanate, m-phenylene diisocyanate
- polyurethane resins include, for example, "Hydran HW-330", “Hydran HW-340", and “Hydran HW-350” (all manufactured by Dainippon Ink and Chemicals, Inc.) , Product name), “Superflex 100”, “Superflex 150”, “Superflex F—34438D” (all manufactured by Dai-ichi Kogyo Pharmaceutical Co., Ltd.) Can be mentioned.
- the polyvier alcohol-based resin is preferably a polyvier alcohol having a degree of genification of 87% or more, and particularly preferably a so-called completely saponified polyvinyl alcohol having a degree of saponification of 98% or more. It is also preferable that the number average molecular weight is in the range of 3,000 to 10,000,000.
- polyoxyalkylene chain-containing resin those having a polyoxyethylene chain or a polyoxypropylene chain can be suitably used.
- polyethylene glycol, polypropylene glycol, or a polyoxyethylene chain and a polyoxypropylene chain in a block form can be used.
- Examples of the above-mentioned olefin monopolymerizable unsaturated carboxylic acid copolymer resin include a copolymer of an olefin such as ethylene and propylene and a polymerizable unsaturated sulfonic acid such as (meth) acrylic acid and maleic acid; The polymerizable unsaturated compound is added to the combined aqueous dispersion.
- at least one kind of water-dispersible resin or water-soluble resin selected from two kinds of resins obtained by emulsion polymerization and further intra-particle crosslinking can be suitably used.
- the copolymer of an olefin and a polymerizable unsaturated carboxylic acid is a copolymer of one or more olefins and one or more polymerizable unsaturated carboxylic acids.
- the monomer content of the unsaturated carboxylic acid is suitably in the range of 3 to 60% by weight, preferably 5 to 40% by weight.
- the copolymer can be dispersed in water by neutralizing the acid groups in the copolymer with a basic substance.
- the polymerizable unsaturated compound in the crosslinked resin obtained by adding a polymerizable unsaturated compound to an aqueous dispersion of the above-mentioned copolymer and subjecting it to emulsion polymerization and further cross-linking within the particles is, for example, the above-mentioned water-dispersible or water-soluble
- the pierced monomers listed in the description of the acryl-based resin can be used, and one or more kinds can be appropriately selected and used.
- the content ratio of the aqueous organic polymer compound (C) is 100 to 2,000 parts by weight, preferably 100 to 1.0 parts by weight, based on 100 parts by weight of the solid content of the titanium-containing aqueous liquid (A).
- the amount within the range of 100 parts by weight is preferable from the viewpoint of the stability of the coating agent, the corrosion resistance of the obtained titanium oxide film, and the like.
- the coating agent II for forming a titanium oxide film of the present invention can be prepared by mixing each essential component by a conventional method.
- the coating agent II of the present invention is an aqueous liquid that is stable in a neutral or acidic region, and its pH is usually in the range of 1 to 7. In particular, the storage stability is good in the acidic region, and the pH is preferably in the range of 1 to 5.
- the present coating composition II may contain, if necessary, a hydrophilic solvent such as methanol, ethanol, isopropyl alcohol, ethylene glycol, or propylene glycol.
- the coating composition II of the present invention can be used by diluting it with water or a hydrophilic solvent, if necessary.
- the coating composition II of the present invention may further contain, if necessary, a basic neutralizing agent such as ammonia, an organic basic compound, an alkaline metal hydroxide, or an alkaline earth metal hydroxide.
- a basic neutralizing agent such as ammonia, an organic basic compound, an alkaline metal hydroxide, or an alkaline earth metal hydroxide.
- examples of the organic basic compound include ethanolamine and triethylamine
- examples of the alkali metal hydroxide include lithium hydroxide, sodium hydroxide, and potassium hydroxide.
- the coating composition II of the present invention may further contain various additives, if necessary.
- additives include thickeners, antibacterial agents, antibacterial agents, titanium oxide sols, Examples thereof include titanium oxide powder, extender pigments, sun protection pigments, coloring pigments, and surfactants.
- the protective agent include tannic acid, phytic acid, benzotriazole and the like.
- the extender pigment include my power, talc, sili power, barium sulfate, and clay.
- the coating agents I and II for forming a titanium oxide film of the present invention have excellent storage stability. Further, the coating agent can form a coating containing titanium oxide having good corrosion resistance, adhesion, workability, and the like on a metal substrate. Method for forming titanium oxide film and metal substrate coated with titanium oxide film
- the method for forming a titanium oxide film of the present invention is carried out by applying the above-mentioned coating agent I or II of the present invention to a metal substrate and drying it. Thus, a metal substrate covered with the titanium oxide film is obtained. This coated metal substrate can be used as it is as a protection metal substrate.
- the metal substrate to which the method for forming a titanium oxide film of the present invention is applied is not particularly limited as long as the substrate has at least a metal surface.
- a base material whose surface is iron, aluminum, zinc, copper, tin, or an alloy containing any one of these metals can be given.
- the steel sheet substrate examples include a hot-dip galvanized steel sheet, an electro-zinc plated steel sheet, an iron-zinc alloy plated steel sheet, a nickel-zinc alloy plated steel sheet, and an aluminum-zinc alloy plated steel sheet.
- the aluminum-zinc alloy-coated steel sheet for example, those sold under the trade names “Galvalume” and “Galphan” can be mentioned.
- a zinc-coated steel sheet which has been subjected to a chemical conversion treatment such as a chromate treatment, a zinc phosphate treatment, and a composite oxide film treatment can also be used as the steel sheet substrate.
- the steel sheet base material may be a steel sheet assembled.
- the aluminum or aluminum alloy substrate is not particularly limited, but a typical example is a fin for a heat exchanger.
- a typical example is a fin for a heat exchanger.
- the heat exchanger fin as the base material, even a member before being assembled into the heat exchanger, It may be in a state assembled in a heat exchanger, and any known one can be used.
- the coating agent I or II of the present invention As a method for applying the coating agent I or II of the present invention to a metal substrate, for example, a known method such as dip coating, shower coating, spray coating, roll coating, and electrodeposition coating can be used. it can. As for the drying condition of the coating agent, it is usually preferable to dry the coating material under heating conditions at which the maximum temperature of the material reaches about 60 to 250 ° C. for about 2 seconds to about 30 minutes.
- the dry film thickness of the coating agent is usually preferably about 0.01 to 10 m, particularly preferably 0.1 to 3 m. If it is less than 0.001 m, the performance such as corrosion resistance and water resistance will be inferior. On the other hand, if it exceeds 10 m, the coating will be cracked or the corrosion resistance will be reduced, which is not preferable.
- a titanium oxide film having good corrosion resistance, adhesion, workability, fingerprint resistance and the like can be formed on a metal substrate.
- the coating agent I or II of the present invention can be applied to a substrate other than a metal substrate and dried to form a titanium oxide film.
- the substrate other than the metal substrate is not particularly limited.
- polyvinyl chloride resin, polyethylene terephthalate, acrylic resin, silicone resin, polyester resin, fluorine resin, epoxy resin, polyethylene resin, nylon resin, petital resin, cellulose resin, phenol resin, etc. A plastic substrate composed of a resin in which two or more of these resins are combined; an inorganic substrate such as glass or cement; a pulp substrate such as paper or fiber; a plastic substrate, an inorganic substrate, or a pulp substrate And a substrate to which a surface treatment or a primer has been applied.
- the above-mentioned base material it can be applied by a known method such as dip coating, shower coating, spray coating, roll coating, and electrodeposition coating.
- the drying condition of the coating agent it is generally preferable to dry the coating material for about 2 seconds to about 30 minutes under heating conditions at which the maximum temperature of the material reaches about 20 to 250 ° C.
- the dry coating film thickness of the coating agent is usually preferably about 0.001-1.
- an upper layer film can be formed on the substrate on which the titanium oxide film is formed by the coating agent I or II of the present invention.
- the composition forming this upper layer coating is It may be appropriately selected according to the conditions, and various coating compositions can be used. Examples of the coating composition include a lubricating coating forming composition, a highly corrosion resistant coating forming composition, a primer coating, and a colored top coating.
- the composition for forming a lubricating film, the composition for forming a highly corrosion-resistant film, or a primer paint may be applied and dried, and then a color top coat may be applied thereon.
- the aluminum or aluminum alloy substrate coated with the coating agent I or II of the present invention has a coating excellent in corrosion resistance, hydrophilicity, adhesion, workability, and the like. Further, hydrophilicity can be improved.
- the coated substrate obtained by coating the coating agent of the present invention on an aluminum or aluminum alloy substrate is to be used as a fin for a heat exchanger, if necessary, the surface of the coated film may be further hydrophilized.
- a treatment film can be formed.
- the surface of the hydrophilic treatment film is hydrophilic, has sufficient film strength, has good water resistance, and has good adhesion to the underlayer treatment film.
- the formation of the above-mentioned hydrophilized coating film can be suitably performed usually by applying and drying the hydrophilized composition.
- a composition containing a hydrophilic film-forming binder is preferable.
- Preferred hydrophilic film-forming binders include, for example, (1) an organic resin-based binder comprising a hydrophilic organic resin as a main component and, if necessary, a crosslinking agent; and (2) a hydrophilic organic resin and a colloidal silicone. Organic resin composed mainly of force and optionally combined with a cross-linking agent. Colloidal silica-based binder.
- Water glass-based which is a mixture of formed alkali silicate and anionic or nonionic aqueous organic resin. Pinda and the like can be mentioned.
- an organic resin-based binder (1) and an organic resin-colloidal silica-based binder (2) are more preferable.
- a mixture of 10 parts of tetra-iso-propoxytitanium and 10 parts of iso-propanol was added to a mixture of 10 parts of 30% hydrogen peroxide solution and 100 parts of deionized water at 20 ° C for 1 hour.
- the mixture was added dropwise while stirring. Thereafter, the mixture was aged at 25 for 2 hours to obtain a titanium-containing aqueous liquid (2), which is a yellow transparent, slightly viscous peroxotitanic acid aqueous solution having a solid content of 2%.
- Preparation Example 2 a titanium-containing aqueous liquid (3) having a solid content of 2% was obtained in the same manner as in Preparation Example 2, except that the same amount of tetra-n-butoxytitanium was used instead of tetra-iso-propoxytitanium. .
- Preparation Example 2 a titanium-containing aqueous liquid having a solid content of 2% (4%) was prepared in the same manner as in Preparation Example 2, except that the same amount of a trimer of tetra-iso-propoxytitanium was used instead of tetra-iso-propoxytitanium. ).
- the titanium-containing aqueous liquid obtained in Production Example 3 was further subjected to a heat treatment at 95 to 6 hours to obtain a titanium-containing aqueous liquid (6) having a solid content of 2% as a white-yellow translucent titanium oxide dispersion.
- Production Example 7
- a 0.1% thick aluminum plate (A1500) was dissolved in an alkaline degreasing agent (Nippon Shii-Bee Chemical Co., Ltd., trade name "Chem Cleaner 561B") at a concentration of 2%. degreased using an aqueous solution, washed with water, each coating agent dry coating weight 0. and roller coating so that 2 g / m 2, 2 as the material reaches the temperature becomes 1 0 0 ° C 0 After baking for 2 seconds, a titanium oxide film was formed.
- an alkaline degreasing agent Nippon Shii-Bee Chemical Co., Ltd., trade name "Chem Cleaner 561B”
- the above coated plates were measured in accordance with the salt spray test method of JISZ2371.
- the test time has four stages of 120 hours, 240 hours, 360 hours and 480 hours. And evaluated according to the following criteria.
- An electrogalvanized steel sheet with a thickness of 0.6 mm (coating weight on one side: 20 g / m 2 ) was replaced with an alkaline degreasing agent (trade name “Chem Cleaner 56 1 B” manufactured by Nippon CB Chemical Co., Ltd.) the using concentration of 2% aqueous solution of defatted, washed with water, each coating agent dry coating weight 1. 0 g / m 2 and made so by roller coating, material temperature reached 1 0 0 ° C And baked for 20 seconds to form a titanium oxide film.
- an alkaline degreasing agent trade name “Chem Cleaner 56 1 B” manufactured by Nippon CB Chemical Co., Ltd.
- test coated plate in which the end surface and the back surface of each of the coated plates were sealed was measured according to the salt spray test method of JISZ2371. Testing time is 24 hours, 48 hours And three hours of 72 hours, and evaluated according to the following criteria.
- the degree of whitening is less than 5% of the coating film area
- the degree of white mackerel generation is 5% or more of the coating film area and less than 10%
- the occurrence of white mackerel is 10% or more of the coating film area and less than 50%
- the degree of whitening is 50% or more of the coating film area.
- test coated plate in which the end face and the back face of each coated plate were sealed was measured according to the salt spray test method of JIS Z 2371.
- the test time was set in three stages of 24 hours, 48 hours and 72 hours, and evaluated according to the following criteria.
- the degree of whitening is less than 5% of the coating film area
- the degree of whitening is 5% or more of the coating film area and less than 10%
- the degree of whitening is 10% or more of the coating film area and less than 50%
- the degree of whitening is 50% or more of the coating film area.
- Example 17 Based on the compositions shown in Table 5, in the same manner as in Example 17, a coating agent of the present invention and a coating agent for comparison were obtained.
- the fiber is Fiber 2.5
- Saran Latex L-411 manufactured by Asahi Kasei Kogyo Co., Ltd., trade name, vinylidene chloride resin, solid content 50%.
- Kuraray RS Polymer RS-105 Kuraray Co., Ltd., trade name, polyvinyl alcohol, solid content 10%. Performance test of coating agent for forming titanium oxide film of the present invention II
- Electro-galvanized steel sheet coating weight 20 g / m 2 , which is called “EG”
- Hot-dip galvanized steel sheet coating weight of 60 g / m 2 , called “HDGJ”
- Zinc-nickel alloy coated steel sheet Ni content in plating is 12%, coating weight is 30 g / m 2 , which is called ⁇ - ⁇ i J
- Zinc-aluminum alloy coated steel sheet A1 content in plating is 12%, plating coverage is 150 gZm 2 , which is called “Zn—12% A1”.
- Zinc-aluminum alloy coated steel sheet A1 content in plating is 55%, plating deposition amount is 250 g / m 2 , which is called “Zn—55% A1”.
- each of the above-mentioned plated steel sheets is sprayed with a 2% concentration aqueous solution of an alkaline degreasing agent (trade name “Chem Cleaner 561 B”, manufactured by Nippon Chibi Chemical Co., Ltd.) at a liquid temperature of 65 for 20 seconds. After degreasing, it was washed by spraying 60 warm water for 20 seconds. This degreased plated steel sheet, each coating agent dry coating weight was spray painted so that Do and 0. 5 gZm 2, 15 seconds at ambient temperature 250 (Material temperature reached 10 o) and dried, anti ⁇ film Was formed to obtain a coated steel sheet.
- an alkaline degreasing agent trade name “Chem Cleaner 561 B”, manufactured by Nippon Chibi Chemical Co., Ltd.
- Coating appearance The uniformity of the coating was evaluated visually based on the following criteria.
- Adhesion The coating was subjected to the cross-cut tape method (clearance interval lmm) described in 8.5.2 of JIS K5400, and the adhesion was evaluated according to the following criteria.
- Peeling area is 5% or more and less than 20%
- d Peeling area is 20% or more and less than 50%
- Peeling area is 50% or more.
- Corrosion resistance Sealed the end face and the back face of the coated steel sheet, and performed the salt spray test specified in JISZ 2371 in three stages of 24 hours, 48 hours and 72 hours, and evaluated the corrosion resistance according to the following criteria .
- the degree of whitening or blistering is less than 10% of the coating area
- the degree of whitening or swelling is 10% or more and less than 30% of the coating area, d The degree of whitening or swelling is 30% or more of the coating area and less than 50%, e The degree of blistering is 50% or more of the coating area.
- titanium-containing aqueous liquid obtained in Production Example 1 50 parts, 20% zirconium hydrofluoric acid 5 parts, “AC10 LP” (manufactured by Nippon Kayaku Co., Ltd., polyacrylic acid aqueous solution, weight average Average molecular weight 25,000, acid value 779 mg KOHZ g, solid content 10%) 30 parts and 15 parts of deionized water was mixed to obtain a coating composition for forming a titanium oxide film of the present invention.
- AC10 LP manufactured by Nippon Kayaku Co., Ltd., polyacrylic acid aqueous solution, weight average Average molecular weight 25,000, acid value 779 mg KOHZ g, solid content 10%
- Example 28 Based on the compositions shown in Table 7, in the same manner as in Example 28, a coating agent of the present invention and a coating agent for comparison were obtained.
- AC 10LP manufactured by Nippon Kayaku Co., Ltd., trade name, aqueous solution of polyacrylic acid, weight average molecular weight 25,000, acid value 779 mgKOH / g, solid content 10%.
- Denka Bhopal K_05 manufactured by Denki Kagaku Kogyo Co., Ltd., trade name, polyvinyl alcohol, kendani degree 99%, polymerization degree 550, solid content 10%.
- PEG6000 S manufactured by Sanyo Chemical Industries, Ltd., trade name, polyethylene glycol, average molecular weight 8,300, solid content 10%. Performance test of coating agent for forming titanium oxide film of the present invention II
- an alkaline degreasing agent Nippon Chibi Chemical Co., Ltd., trade name "Chemcleaner 56 1B”
- the coating film appearance, hydrophilicity, and corrosion resistance were tested based on the following test methods.
- Coating appearance The uniformity of the anti-corrosion coating was visually evaluated based on the following criteria. a: uniform appearance without unevenness,
- Hydrophilicity The hydrophilicity was evaluated by the water contact angle after immersing the coated aluminum plate in running tap water (the amount of flowing water was 15 kg / hr per 1 m 2 of the coated plate) for 72 hours. For comparison, the water contact angle of the initial test plate before this test was also measured (initial hydrophilicity). The water contact angle was determined by drying the coated aluminum plate at 80 ° C for 5 minutes, then dropping 0.04 cc of deionized water with a syringe onto the coated surface of the coated aluminum plate to form a water droplet. Was measured using Kyowa Kagaku Co., Ltd. “Contacta Gourmet Ichiyoichi DC AA”. The greater the water contact angle, the greater the hydrophilicity. Corrosion resistance: The above coated aluminum plates were measured according to the salt spray test method of JISZ2371. The test time was set in two stages of 120 hours and 240 hours, and the corrosion resistance was evaluated according to the following criteria.
- the degree of whitening or blistering is less than 10% of the coating area
- the degree of whitening or swelling is 10% or more of the coating film area and less than 30%
- d The degree of whitening or swelling is 30% or more of the coating film area and less than 50%
- e The degree of whitening or blistering is 50% or more of the coating film area.
- the coating material for forming a titanium oxide film According to the coating material for forming a titanium oxide film, the method for forming a titanium oxide film, and the metal substrate coated with the titanium oxide film of the present invention, the following special effects can be obtained.
- the coating composition of the present invention has excellent storage stability. The reason is that the titanium-containing aqueous liquid (A) itself is stable, and that the aqueous liquid (A) forms a stable complex with (B) or ( ⁇ ′) such as a phosphoric acid compound, titanium octa-genide or the like. It is thought to be due to formation.
- titanium oxide having excellent corrosion resistance, adhesion, durability, workability, hydrophilicity and the like is formed on a metal substrate. Can be formed.
- This film is excellent in corrosion resistance and durability because it has excellent adhesion to the substrate, because it is a dense titanium oxide film, it has low oxygen permeability and water vapor permeability, phosphoric acid compounds, titanium halides, etc.
- (Ii) or ( ⁇ ') functions as an etchant and corrosion inhibitor for metals, phosphoric acid compounds, titanium halides, etc.
- the coated metal substrate obtained by applying the method for forming a titanium oxide film of the present invention can be suitably used as it is as a heat-resistant coated substrate.
- the coating agent of the present invention is coated on the surface of an aluminum or aluminum alloy base material to form a coating, water bridge formation between the fins due to condensed water generated during cooling can be prevented. . Therefore, the corrosion of the fins made of aluminum or aluminum alloy can be prevented.
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Abstract
Description
明 細 書 Specification
酸化チタン膜形成用塗布剤、 酸化チタン膜形成方法及び酸化チタン膜で被覆され た金属基材 技 術 分 野 Coating agent for forming titanium oxide film, method for forming titanium oxide film, and metal substrate coated with titanium oxide film
本発明は、 新規な酸化チタン膜形成用塗布剤、 酸化チタン膜形成方法及び酸化 チタン膜で被覆された金属基材に関する。 背 景 技 術 The present invention relates to a novel coating material for forming a titanium oxide film, a method for forming a titanium oxide film, and a metal substrate coated with a titanium oxide film. Background technology
鋼板、 アルミニウム、 アルミニウム合金等の金属基材には、 通常、 耐食性、 加 ェ性等を向上させるため、 下地処理として、 種々の表面処理がなされている。 近年、 表面処理鋼板にはより優れた耐食性が要求されるため、 基材として、 冷 延鋼板に代えて亜鉛系めつき鋼板が使用されることが多くなつてきている。 従来、 亜鉛系めつき鋼板の表面処理としては、 クロメート処理及びリン酸塩処 理が一般に行われている。 Metallic substrates such as steel plates, aluminum, and aluminum alloys are usually subjected to various surface treatments as base treatments in order to improve corrosion resistance, heat resistance, and the like. In recent years, surface-treated steel sheets have been required to have better corrosion resistance, and thus zinc-coated steel sheets have been increasingly used as base materials instead of cold-rolled steel sheets. Conventionally, chromate treatment and phosphate treatment have been generally performed as surface treatments for zinc-coated steel sheets.
クロメート処理には、 クロム化合物の毒性の問題がある。 特に、 6価クロム化 合物は、 I A R C (Internat ional Agency for Research on Cancer Review) を 初めとして多くの公的機関が人体に対する発癌性物質に指定しており極めて有害 な物質である。 具体的には、 クロメート処理には、 処理工程でクロメートヒユー ムが揮散すること、 排水処理設備に多大の費用を要すること、 処理被膜からクロ ム酸が溶出すること等の問題がある。 Chromate treatment has the problem of toxicity of chromium compounds. In particular, hexavalent chromium compounds are extremely harmful, as many public institutions, including the International Agency for Research on Cancer Review (IARC), have designated them as carcinogens for the human body. Specifically, the chromate treatment has problems such as the volatilization of the chromate fume in the treatment process, the need for a large amount of wastewater treatment equipment, and the elution of chromic acid from the treated coating.
また、 リン酸亜鉛、 リン酸鉄等のリン酸塩処理では、 リン酸塩処理後、 通常、 クロメートによる後処理を行うため、 やはりクロム化合物の毒性の問題があると ともに、 リン酸塩処理剤中の反応促進剤、 金属イオン等の排水処理、 被処理金属 からの金属イオンの溶出によるスラッジ処理の問題もある。 In the case of phosphating with zinc phosphate, iron phosphate, etc., after phosphating, usually post-treatment with chromate is not only a problem of the toxicity of chromium compounds, but also a phosphating agent. There is also a problem of wastewater treatment of reaction accelerators and metal ions in the system, and sludge treatment by elution of metal ions from the metal to be treated.
また、 特開昭 5 8 - 2 2 4 1 7 4号公報、 特開昭 6 0— 5 0 1 7 9号公報、 特 開昭 6 0— 5 0 1 8 0号公報等には、 亜鉛系めつき鋼板を基材とし、 これにクロ メート被膜を形成し、 さらにこの上に有機シリケート被膜を形成した被覆鋼板が 記載されている。 この被覆鋼板は、 耐食性及び加工性に優れた性能を有する。 し かし、 この被覆鋼板はクロメート被膜を有するため、 やはりクロム化合物の毒性 の問題があった。 また、 この被覆鋼板からクロメート被膜を除いた鋼板では、 耐 食性が十分ではない。 Japanese Patent Application Laid-Open Nos. 58-224174, 60-501179, and Japanese Patent Publication 60-180180, etc. A coated steel sheet is described in which a plated steel sheet is used as a base material, a chromate film is formed thereon, and an organic silicate film is further formed thereon. This coated steel sheet has excellent performance in corrosion resistance and workability. I However, since the coated steel sheet has a chromate film, there was also a problem of toxicity of the chromium compound. In addition, the steel sheet obtained by removing the chromate film from the coated steel sheet has insufficient corrosion resistance.
一方、 アルミニウム又はアルミニウム合金基材にも、 耐食性、 親水性等を向上 させるため、 下地処理として、 種々の表面処理がなされることが多い。 On the other hand, aluminum or aluminum alloy base materials are often subjected to various surface treatments as a base treatment in order to improve corrosion resistance, hydrophilicity, and the like.
例えば、 空調機の熱交換器用のフィンとして、 軽量性、 加工性、 熱伝導性に優 れたアルミニウム又はアルミニウム合金基材が一般に使用されている。 この空調 機の熱交換器には、 冷房時に発生する凝縮水が水滴となってフィン間に水のプリ ッジを形成し、 空気の通風路を狭めるため通風抵抗が大きくなつて電力の損失、 騒音の発生、 水滴の飛散等の問題がある。 For example, as a fin for a heat exchanger of an air conditioner, an aluminum or aluminum alloy base material excellent in light weight, workability, and heat conductivity is generally used. In the heat exchanger of this air conditioner, condensed water generated during cooling becomes water droplets and forms a water bridge between the fins. There are problems such as noise generation and splashing of water droplets.
この問題を解消するため、 アルミニウム又はアルミニウム合金基材であるフィ ンの表面を、 ベーマイト処理、 水ガラス塗布、 水性ポリマー塗布等の親水化処理 をして上記ブリッジの形成を防止することが行われている。 しかし、 親水化処理 をしたアルミニウム又はその合金製フィンは、 処理被膜が親水性を有することも あって、 強い腐食環境下に置かれていると、 数ケ月程度で腐食されてしまう。 このようなフィンの腐食を防止する方法として、 従来、 耐食性、 コスト等の点 から、 下地処理として、 アルミニウム又はアルミニウム合金基材の表面にクロメ ート処理を施す方法が多く行われている。 しかし、 クロメート処理には、 前記の 通り、 クロム化合物の毒性の問題がある。 In order to solve this problem, the surface of the fin, which is an aluminum or aluminum alloy base material, is subjected to a hydrophilic treatment such as boehmite treatment, water glass application, or aqueous polymer application to prevent the formation of the bridge. ing. However, fins made of aluminum or its alloy that have been subjected to hydrophilization will be corroded in a few months if placed in a strongly corrosive environment, because the treated film may be hydrophilic. As a method of preventing such fin corrosion, conventionally, a method of performing a chromate treatment on the surface of an aluminum or aluminum alloy base material as a base treatment has been performed in view of corrosion resistance, cost, and the like. However, the chromate treatment has the problem of the toxicity of the chromium compound as described above.
また、 クロメートを使用しない下地処理剤や下地処理方法として、 例えば、 ァ ルミニゥム表面をチタン塩、 過酸化水素及び縮合リン酸を含有する酸性溶液で処 理する方法 (特開昭 5 4— 2 4 2 3 2号公報) 、 アルミニウム表面をチタンィォ ン及び錯化剤を含有するアルカリ性水溶液で処理し、 水洗後、 リン酸等の酸性水 溶液で処理する方法 (特開昭 5 4— 1 6 0 5 2 7号公報) 、 リン酸イオン、 チタ ン化合物及びフッ化物を含むアルミニウム表面処理剤 (特開平 9— 2 0 9 8 4号 公報) 、 縮合リン酸塩、 チタン塩、 フッ化物及び亜リン酸塩を含有するアルミ二 ゥム系金属表面処理剤 (特開平 9一 1 4 3 7 5 2号公報) 等が公知である。 しかしながら、 上記したチタン化合物を使用した下地処理剤や下地処理方法に は、 下地処理剤の安定性が十分でないこと、 クロメート処理と比較して耐食性が 十分でないこと、 親水性が十分でないこと、 耐久性が十分でないこと等の問題点 があった。 Further, as a surface treatment agent or a surface treatment method that does not use chromate, for example, a method in which an aluminum surface is treated with an acidic solution containing a titanium salt, hydrogen peroxide and condensed phosphoric acid (Japanese Patent Application Laid-Open No. 54-24 / 1979) No. 2332), a method in which an aluminum surface is treated with an alkaline aqueous solution containing titanium ion and a complexing agent, washed with water, and then treated with an acidic aqueous solution of phosphoric acid or the like (Japanese Patent Application Laid-Open No. 54-16005). No. 27), an aluminum surface treating agent containing a phosphate ion, a titanium compound and a fluoride (Japanese Patent Application Laid-Open No. 9-199084), a condensed phosphate, a titanium salt, a fluoride and a phosphorous acid An aluminum-based metal surface treating agent containing a salt (Japanese Patent Application Laid-Open No. Hei 9-1143752) is known. However, the surface treatment agent and method using the titanium compound described above are not sufficient in stability of the surface treatment agent and have lower corrosion resistance than the chromate treatment. There were problems such as insufficient, insufficient hydrophilicity, and insufficient durability.
上述の現状から、 鋼板、 アルミニウム、 アルミニウム合金等の金属基材に対す る下地処理剤として、 毒性の問題を生じること無く、 耐食性等に優れる被膜を形 成できる無機膜形成材料が要望されている。 発 明 の 開 示 From the above-mentioned situation, there is a demand for an inorganic film-forming material capable of forming a film having excellent corrosion resistance and the like without causing a problem of toxicity as a surface treatment agent for a metal substrate such as a steel sheet, aluminum, and an aluminum alloy. . Disclosure of the invention
本発明の目的は、 金属基材に、 耐食性、 密着性、 加工性等の良好な被膜を形成 できる、 新規な酸化チタン膜形成用塗布剤及び酸化チタン膜形成方法を提供する ことにある。 An object of the present invention is to provide a novel coating material for forming a titanium oxide film and a method for forming a titanium oxide film, which can form a good film having excellent corrosion resistance, adhesion, and workability on a metal substrate.
本発明の他の目的は、 耐食性、 密着性、 加工性等に優れる酸化チタン膜で被覆 された金属基材を提供することにある。 Another object of the present invention is to provide a metal substrate coated with a titanium oxide film having excellent corrosion resistance, adhesion, and workability.
本発明のその他の目的及び特徴は、 以下の記載により明らかになるであろう。 本発明は、 以下の新規な酸化チタン膜形成用塗布剤、 酸化チタン膜形成方法及 び酸化チタン膜で被覆された金属基材を提供するものである。 Other objects and features of the present invention will become apparent from the following description. The present invention provides the following novel coating agent for forming a titanium oxide film, a method for forming a titanium oxide film, and a metal substrate coated with the titanium oxide film.
1 . (A) 加水分解性チタン化合物、 加水分解性チタン化合物の低縮合物、 水酸 化チタン及び水酸化チタンの低縮合物から選ばれる少なくとも 1種のチタン化合 物を過酸化水素水と混合して得られるチタン含有水性液、 並びに、 1. (A) At least one titanium compound selected from a hydrolyzable titanium compound, a low condensate of a hydrolyzable titanium compound, a titanium hydroxide and a low condensate of titanium hydroxide is mixed with a hydrogen peroxide solution. A titanium-containing aqueous liquid obtained by
(B) リン酸系化合物を含有することを特徴とする酸化チタン膜形成用塗布剤。 2 . チタン含有水性液 (A) が、 加水分解性チタン化合物及び/又はその低縮合 物を過酸化水素水と混合して得られるペルォキソチタン酸水溶液である上記項 1 に記載の塗布剤。 (B) A coating composition for forming a titanium oxide film, comprising a phosphoric acid compound. 2. The coating composition according to the above item 1, wherein the titanium-containing aqueous liquid (A) is an aqueous solution of peroxotitanic acid obtained by mixing a hydrolyzable titanium compound and / or a low-condensate thereof with aqueous hydrogen peroxide.
3 . 加水分解性チタン化合物が、 一般式 3. The hydrolyzable titanium compound has the general formula
T i (O R) 4 ( 1 ) T i (O R) 4 (1)
(式中、 Rは、 同一又は異なって、 炭素数 1〜5のアルキル基を示す。 ) で表さ れるテトラアルコキシチタンである上記項 2に記載の塗布剤。 (In the formula, R represents the same or different and represents an alkyl group having 1 to 5 carbon atoms.) The coating agent according to the above item 2, which is a tetraalkoxytitanium represented by the formula:
4 . 加水分解性チタン化合物の低縮合物が、 一般式 4. The low-condensation product of the hydrolyzable titanium compound has the general formula
T i (O R) 4 ( 1 ) T i (O R) 4 (1)
(式中、 Rは、 同一又は異なって、 炭素数 1〜 5のアルキル基を示す。 ) で表さ れるテトラアルコキシチタンをお互いに縮合反応させてなる縮合度 2〜 3 0の化 合物である上記項 2に記載の塗布剤。 (Wherein, R is the same or different and represents an alkyl group having 1 to 5 carbon atoms.) 3. The coating composition according to item 2, which is a compound having a degree of condensation of 2 to 30 obtained by subjecting the tetraalkoxytitaniums to condensation reaction with each other.
5 . 加水分解性チタン化合物及び Z又はその低縮合物と過酸化水素水との混合割 合が、 前者 1 0重量部に対して後者が過酸化水素換算で 0 . 1〜1 0 0重量部の 範囲内である上記項 2に記載の塗布剤。 5. The mixing ratio of the hydrolyzable titanium compound and Z or a low-condensate thereof and the aqueous hydrogen peroxide is 0.1 to 100 parts by weight in terms of hydrogen peroxide with respect to the former 10 parts by weight. Item 3. The coating agent according to the above item 2, which is within the range of.
6 . チタン含有水性液 (A) が、 酸化チタンゾルの存在下で、 加水分解性チタン 化合物及び Z又はその低縮合物を過酸化水素水と混合して得られたペルォキソチ 夕ン酸水溶液である上記項 2に記載の塗布剤。 6. The titanium-containing aqueous liquid (A) is a peroxothiocyanic acid aqueous solution obtained by mixing a hydrolyzable titanium compound and Z or a low condensate thereof with hydrogen peroxide in the presence of a titanium oxide sol. Item 6. The coating agent according to item 2.
7 . 酸化チタンゾルが、 アナ夕ーゼ型酸化チタンの水分散液である上記項 6に記 載の塗布剤。 7. The coating agent according to the above item 6, wherein the titanium oxide sol is an aqueous dispersion of an anatase type titanium oxide.
8 . 酸化チタンゾルの使用量が、 加水分解性チタン化合物及び/又はその低縮合 物 1重量部に対して、 固形分で 0 . 0 1〜1 0重量部である上記項 6に記載の塗 布剤。 8. The coating according to the above item 6, wherein the titanium oxide sol is used in an amount of 0.01 to 10 parts by weight on a solid basis with respect to 1 part by weight of the hydrolyzable titanium compound and / or its low-condensate. Agent.
9 . リン酸系化合物 (B) が、 モノリン酸類、 モノリン酸類の誘導体及び塩類、 縮合リン酸類、 縮合リン酸類の誘導体及び塩類よりなる群から選ばれる少なくと も 1種の化合物である上記項 1に記載の塗布剤。 9. The phosphoric acid compound (B) is at least one compound selected from the group consisting of monophosphoric acids, derivatives and salts of monophosphoric acids, condensed phosphoric acids, and derivatives and salts of condensed phosphoric acids. The coating agent according to the above.
1 0 . チタン含有水性液 (A) 及びリン酸系化合物 (B) の含有割合が、 前者の 固形分 1 0 0重量部に対して、 後者が 1〜 4 0 0重量部である上記項 1に記載の 塗布剤。 100. The above item 1 wherein the content ratio of the titanium-containing aqueous liquid (A) and the phosphoric acid compound (B) is 1 to 400 parts by weight based on the former solids content of 100 parts by weight. The coating agent according to the above.
1 1 . ρ Η 1〜7の水性液である上記項 1に記載の酸化チタン膜形成用塗布剤。 1 2 . 更に、 チタンハロゲン化物、 チタンハロゲン化物塩、 ジルコニウムハロゲ ン化物、 ジルコニウムハロゲン化物塩、 シリコンハロゲン化物及びシリコンハロ ゲン化物塩よりなる群から選ばれる少なくとも 1種のハロゲン化物を含有する上 記項 1に記載の塗布剤。 11. The coating material for forming a titanium oxide film according to item 1, which is an aqueous liquid having ρΗ1 to 7. 12. The above composition further comprising at least one halide selected from the group consisting of titanium halides, titanium halide salts, zirconium halides, zirconium halide salts, silicon halides, and silicon halide salts. Item 1. The coating composition according to item 1.
1 3. (A) 加水分解性チタン化合物、 加水分解性チタン化合物の低縮合物、 水 酸化チタン及び水酸化チタンの低縮合物から選ばれる少なくとも 1種のチタン化 合物を過酸化水素水と混合して得られるチタン含有水性液、 1 3. (A) At least one titanium compound selected from a hydrolyzable titanium compound, a low condensate of a hydrolyzable titanium compound, a titanium hydroxide and a low condensate of titanium hydroxide is mixed with aqueous hydrogen peroxide. A titanium-containing aqueous liquid obtained by mixing,
( Β ' ) リン酸系化合物、 チタンハロゲン化物、 チタンハロゲン化物塩、 ジルコ ニゥムハロゲン化物、 ジルコニウム八ロゲン化物塩、 シリコンハロゲン化物及び シリコンハロゲン化物塩よりなる群から選ばれる少なくとも 1種の化合物、 並び (Β ') phosphoric acid compounds, titanium halides, titanium halide salts, zirconium halides, zirconium octalogenide salts, silicon halides and At least one compound selected from the group consisting of silicon halide salts,
(C) pH7以下で安定な水性有機高分子化合物を含有することを特徴とする酸 化チタン膜形成用塗布剤。 (C) A coating composition for forming a titanium oxide film, which comprises a stable aqueous organic polymer compound at a pH of 7 or less.
14. チタン含有水性液 (A) が、 加水分解性チタン化合物及び/又はその低縮 合物を過酸ィヒ水素水と混合して得られるペルォキソチタン酸水溶液である上記項 13に記載の塗布剤。 14. The coating composition according to the above item 13, wherein the titanium-containing aqueous liquid (A) is an aqueous solution of peroxotitanic acid obtained by mixing a hydrolyzable titanium compound and / or a low-condensation product thereof with aqueous hydrogen peroxide. .
15. 加水分解性チタン化合物が、 一般式 15. The hydrolyzable titanium compound has the general formula
T i (OR) * (1) T i (OR) * (1)
(式中、 Rは、 同一又は異なって、 炭素数 1〜5のアルキル基を示す。 ) で表さ れるテトラアルコキシチタンである上記項 14に記載の塗布剤。 (Wherein R is the same or different and represents an alkyl group having 1 to 5 carbon atoms.) The coating agent according to the above item 14, which is a tetraalkoxytitanium represented by the formula:
16. 加水分解性チタン化合物の低縮合物が、 一般式 16. The low-condensation product of the hydrolyzable titanium compound has the general formula
T i (OR) 4 (1) T i (OR) 4 (1)
(式中、 Rは、 同一又は異なって、 炭素数 1〜5のアルキル基を示す。 ) で表さ れるテトラアルコキシチタンをお互いに縮合反応させてなる縮合度 2〜 30の化 合物である上記項 14に記載の塗布剤。 (In the formula, R is the same or different and represents an alkyl group having 1 to 5 carbon atoms.) A compound having a condensation degree of 2 to 30 obtained by subjecting tetraalkoxytitanium represented by Item 15. The coating agent according to the above item 14.
17. 加水分解性チタン化合物及び/又はその低縮合物と過酸化水素水との混合 割合が、 前者 10重量部に対して後者が過酸化水素換算で 0. 1〜: L 00重量部 の範囲内である上記項 14に記載の塗布剤。 17. The mixing ratio of the hydrolyzable titanium compound and / or its low condensate and aqueous hydrogen peroxide is in the range of 0.1 to 100 parts by weight in terms of hydrogen peroxide for the latter 10 parts by weight. Item 15. The coating agent according to the above item 14, wherein
18. チタン含有水性液 (A) が、 酸化チタンゾルの存在下で、 加水分解性チタ ン化合物及び Z又はその低縮合物を過酸化水素水と混合して得られたペルォキソ チタン酸水溶液である上記項 14に記載の塗布剤。 18. The titanium-containing aqueous liquid (A) is a peroxotitanic acid aqueous solution obtained by mixing a hydrolyzable titanium compound and Z or a low condensate thereof with a hydrogen peroxide solution in the presence of a titanium oxide sol. Item 15. The coating agent according to Item 14.
19. 酸化チタンゾルが、 アナターゼ型酸化チタンの水分散液である上記項 18 に記載の塗布剤。 19. The coating agent according to the above item 18, wherein the titanium oxide sol is an aqueous dispersion of anatase type titanium oxide.
20. 酸化チタンゾルの使用量が、 加水分解性チタン化合物及び/又はその低縮 合物 1重量部に対して、 固形分で 0. 01〜10重量部である上記項 18に記載 の塗布剤。 20. The coating composition according to the above item 18, wherein the titanium oxide sol is used in an amount of 0.01 to 10 parts by weight in terms of solid content with respect to 1 part by weight of the hydrolyzable titanium compound and / or its low condensate.
21. 化合物 (Β' ) におけるリン酸系化合物が、 モノリン酸類、 モノリン酸類 の誘導体及び塩類、 縮合リン酸類、 縮合リン酸類の誘導体及び塩類よりなる群か ら選ばれる少なくとも 1種の化合物である上記項 1 3に記載の塗布剤。 21. If the phosphoric acid compound in the compound (Β ') is a group consisting of monophosphates, derivatives and salts of monophosphates, condensed phosphoric acids, derivatives and salts of condensed phosphoric acids Item 14. The coating agent according to Item 13, which is at least one compound selected from the group consisting of:
2 2 . 化合物 (Β ' ) における、 チタンハロゲン化物、 チタンハロゲン化物塩、 ジルコニウムハロゲン化物、 ジルコニウムハロゲン化物塩、 シリコンハロゲン化 物及びシリコンハロゲン化物塩を構成するハロゲンが、 弗素である上記項 1 3に 記載の塗布剤。 22. In the compound (3 ′), the titanium halide, the titanium halide salt, the zirconium halide, the zirconium halide salt, the silicon halide, and the halogen constituting the silicon halide salt are fluorine. The coating agent according to the item.
2 3 . チタン含有水性液 (Α) 及び化合物 (Β ' ) の含有割合が、 前者の固形分 1 0 0重量部に対して、 後者が 1〜4 0 0重量部である上記項 1 3に記載の塗布 剤。 23. The content of the titanium-containing aqueous liquid (Α) and the compound (Β ′) is 100 to 100 parts by weight of the solid content of the former, and the latter is 1 to 400 parts by weight according to the above item 13. Coating agent as described.
2 4. 水性有機高分子化合物 (C) が、 エポキシ系樹脂、 フエノール系樹脂、 ァ クリル系樹脂、 ウレタン系樹脂、 ポリビエルアルコール系樹脂、 ポリオキシアル キレン鎖含有樹脂及びォレフィン一重合性不飽和カルボン酸共重合体系樹脂より なる群から選ばれる少なくとも 1種の樹脂である上記項 1 3に記載の塗布剤。 2 5 . 水性有機高分子化合物 (C) の含有割合が、 チタン含有水性液 (Α) の固 形分 1 0 0重量部に対して、 1 0〜 2 , 0 0 0重量部である上記項 1 3に記載の 塗布剤。 2 4. The aqueous organic high molecular compound (C) is an epoxy resin, phenol resin, acryl resin, urethane resin, polyvinyl alcohol resin, polyoxyalkylene chain-containing resin, and olefin monopolymerizable unsaturated carboxylic acid. Item 14. The coating agent according to Item 13, which is at least one resin selected from the group consisting of copolymer resins. 25. The above item, wherein the content ratio of the aqueous organic polymer compound (C) is 10 to 2,000 parts by weight based on 100 parts by weight of the solid component of the titanium-containing aqueous liquid (Α). 13. The coating agent according to item 13.
2 6 . ρ Η 1〜 7の水性液である上記項 1 3に記載の塗布剤。 26. The coating agent according to the above item 13, which is an aqueous liquid having ρΗ1 to 7.
2 7 . 上記項 1又は 1 3に記載の酸化チタン膜形成用塗布剤を、 金属基材に塗布 し、 乾燥することを特徴とする酸化チタン膜形成方法。 27. A method for forming a titanium oxide film, which comprises applying the coating material for forming a titanium oxide film according to the above item 1 or 13 to a metal substrate and drying.
2 8 . 金属基材表面に、 上記項 1又は 1 3に記載の酸化チタン膜形成用塗布剤の 被膜が形成された被覆金属基材。 28. A coated metal substrate in which a coating of the coating material for forming a titanium oxide film according to item 1 or 13 is formed on the surface of the metal substrate.
2 9 . 被膜の膜厚が、 0 . 0 0 1〜1 0 111である上記項 2 8に記載された被覆 金属基材。 29. The coated metal substrate according to the above item 28, wherein the coating has a thickness of 0.001 to 10111.
3 0 . 金属基材が、 鋼板である上記項 2 8に記載の被覆金属基材。 30. The coated metal substrate according to the above item 28, wherein the metal substrate is a steel plate.
3 1 . 金属基材が、 アルミニウム又はアルミニウム合金である上記項 2 8に記載 の被覆金属基材。 31. The coated metal substrate according to the above item 28, wherein the metal substrate is aluminum or an aluminum alloy.
本発明者は、 前記目的を達成すべく鋭意研究した。 その結果、 上記チタン含有 7性液 (Α) 及びリン酸系化合物 (Β) を含有する酸化チタン膜形成用塗布剤 I、 又は上記チタン含有水性液 (Α) 、 リン酸系化合物及び Ζ又はチタンハロゲン化 物等 (Β ' ) 並びに (C) 水性有機高分子化合物を含有する酸化チタン膜形成用 塗布剤 11によれば、 金属基材に、 耐食性、 密着性、 加工性等が良好で、 下地処理 膜として好適な被膜を形成できることを、 見出した。 The present inventor has made intensive studies to achieve the above object. As a result, the titanium oxide-containing coating agent I containing the titanium-containing seven-part liquid (液) and the phosphate compound (系), or the titanium-containing aqueous liquid (Α), the phosphate compound and the Ζ or titanium For forming titanium oxide film containing halides (Β ') and (C) aqueous organic polymer It has been found that the coating material 11 has good corrosion resistance, adhesion, workability, and the like on a metal substrate, and can form a film suitable as a base treatment film.
前記本発明は、 かかる新たな諸知見に基づいて完成されたものである。 酸化チタン膜形成用塗布剤 The present invention has been completed based on these new findings. Coating agent for forming titanium oxide film
本発明の酸化チタン膜形成用塗布剤 Iは、 前記の (A) チタン含有水性液及び (B) リン酸系化合物を含有する水性塗布剤である。 The coating agent I for forming a titanium oxide film of the present invention is an aqueous coating agent containing the (A) titanium-containing aqueous liquid and (B) a phosphate compound.
本発明塗布剤 Iにおける (A) 成分である、 加水分解性チタン化合物、 加水分 解性チタン化合物の低縮合物、 水酸化チタン及び水酸化チタンの低縮合物から選 ばれる少なくとも 1種のチタン化合物を過酸化水素水と混合して得られるチタン 含有水性液としては、 公知のものを適宜選択して使用できる。 At least one titanium compound selected from the group consisting of a hydrolyzable titanium compound, a low condensate of a hydrolyzable titanium compound, titanium hydroxide and a low condensate of titanium hydroxide, which is the component (A) in the coating composition I of the present invention; As a titanium-containing aqueous liquid obtained by mixing the above with a hydrogen peroxide solution, a known one can be appropriately selected and used.
上記加水分解性チタン化合物は、 チタン原子に直接結合する加水分解性基を有 するチタン化合物であって、 水、 水蒸気などの水分と反応することにより水酸化 チタンを生成するものである。 また、 加水分解性チタン化合物において、 チタン 原子に結合する基の全てが加水分解性基であっても、 又加水分解性基の一部が加 水分解された水酸基になっていてもどちらでも構わない。 The hydrolyzable titanium compound is a titanium compound having a hydrolyzable group directly bonded to a titanium atom, and generates titanium hydroxide by reacting with water such as water or water vapor. In the hydrolyzable titanium compound, it does not matter whether all of the groups bonded to the titanium atom are hydrolyzable groups or if some of the hydrolyzable groups are hydrolyzed hydroxyl groups. Absent.
上記加水分解性基としては、 水分と反応することにより水酸基を生成するもの であれば特に制限されないが、 例えば、 低級アルコキシル基ゃチタン原子と塩を 形成する基等が挙げられる。 チタン原子と塩を形成する基としては、 例えば、 八 ロゲン原子 (塩素等) 、 水素原子、 硫酸イオン等が挙げられる。 The hydrolyzable group is not particularly limited as long as it reacts with water to generate a hydroxyl group, and examples thereof include a lower alkoxyl group and a group that forms a salt with a titanium atom. Examples of the group that forms a salt with a titanium atom include an octogen atom (such as chlorine), a hydrogen atom, and a sulfate ion.
加水分解性基として低級アルコキシル基を含有する加水分解性チタン化合物と しては、 例えば、 テトラアルコキシチタン等が挙げられる。 Examples of the hydrolyzable titanium compound containing a lower alkoxyl group as the hydrolyzable group include tetraalkoxy titanium.
加水分解性基として、 チタンと塩を形成する基を有する加水分解性チタン化合 物としては、 塩化チタス 硫酸チタン等が代表的なものとして挙げられる。 加水分解性チタン化合物の低縮合物は、 上記加水分解性チタン化合物同士の低 縮合物である。 該低縮合物は、 チタン原子に結合する基の全てが加水分解性基で あっても、 又加水分解性基の一部が加水分解された水酸基となっていてもどちら でも構わない。 Representative hydrolyzable titanium compounds having a group capable of forming a salt with titanium as the hydrolyzable group include titanium chloride and titanium sulfate. The low condensate of the hydrolyzable titanium compound is a low condensate of the above hydrolyzable titanium compounds. The low-condensate may be either a group in which all of the groups bonded to the titanium atom are hydrolyzable groups, or a group in which some of the hydrolyzable groups are hydrolyzed hydroxyl groups.
水酸化チタンの低縮合物としては、 例えば、 塩化チタン、 硫酸チタン等の水溶 液とアンモニア、 苛性ソーダ等のアルカリ水溶液との反応により得られるオルト チタン酸 (水酸化チタンゲル) 等を、 使用できる。 Examples of low condensation products of titanium hydroxide include, for example, aqueous solutions of titanium chloride, titanium sulfate, etc. Ortho titanic acid (titanium hydroxide gel) obtained by the reaction of the solution with an aqueous alkali solution such as ammonia or caustic soda can be used.
上記加水分解性チタン化合物の低縮合物又は水酸化チタンの低縮合物における 縮合度は、 2〜 3 0の化合物が使用でき、 特に縮合度 2〜1 0の範囲内のものを 使用することが好ましい。 The degree of condensation in the low-condensation product of the hydrolyzable titanium compound or the low-condensation product of titanium hydroxide can be a compound having a degree of condensation of 2 to 30, and particularly a compound having a degree of condensation of 2 to 10 can be used. preferable.
前記水性液 (A) としては、 上記チタン化合物と過酸ィヒ水素水とを反応させる ことにより得られるチタン含有水性液であれば、 従来から公知のものを特に制限 なしに使用することができる。 具体的には、 下記のものを使用できる。 As the aqueous liquid (A), a conventionally known aqueous liquid containing titanium obtained by reacting the titanium compound with aqueous hydrogen peroxide can be used without particular limitation. . Specifically, the following can be used.
(1)特開昭 63- 35419号公報及び特開平卜 224220号公報に記載されている、 含水 酸化チタンのゲル又はゾルに過酸化水素水を添加して得られるペルォキソチタン 酸水溶液。 (1) A peroxotitanic acid aqueous solution described in JP-A-63-35419 and JP-A-224220, which is obtained by adding aqueous hydrogen peroxide to a hydrous titanium oxide gel or sol.
(2)特開平 9-71418号公報及び特開平 10-67516号公報に記載されている、 塩化チ タン、 硫酸チタン等の水溶液とアンモニア、 苛性ソーダ等のアルカリ水溶液とを 反応させてオルトチタン酸と呼ばれる水酸化チタンゲルを沈殿させ、 次いでデカ ンテーシヨンによって水酸化チタンゲルを分離、 水洗し、 これに過酸化水素水を 加えることにより、 得られる黄色透明粘性液体である酸化チタン膜形成用水性液。 (2) The reaction of an aqueous solution of titanium chloride, titanium sulfate, etc. with an alkaline aqueous solution of ammonia, caustic soda, etc., as described in JP-A-9-71418 and JP-A-10-67516, An aqueous liquid for forming a titanium oxide film, which is a yellow transparent viscous liquid obtained by precipitating a titanium hydroxide gel, then separating the titanium hydroxide gel by decantation, washing with water, and adding hydrogen peroxide solution to the gel.
(3)特開 2000-247638号公報及び特開 2000- 247639号公報に記載されている、 塩 化チタン、 硫酸チタン等の無機チタン化合物の水溶液に過酸化水素水を加えてぺ ルォキソチタン水和物を形成し、 これに塩基性物質を添加して得られた溶液を放 置又は加熱してペルォキソチタン水和物重合体の沈殿を形成し、 水以外の溶解成 分を除去した後に過酸化水素を作用させて得られる酸化チタン膜形成用水性液。 チタン含有水性液 (A) としては、 加水分解性チタン化合物及び Z又はその低 縮合物を過酸化水素水と混合して得られるペルォキソチタン酸水溶液 (A 1 ) を 用いるのが、 好ましい。 (3) peroxotitanium hydrate by adding aqueous hydrogen peroxide to an aqueous solution of an inorganic titanium compound such as titanium chloride or titanium sulfate described in JP-A-2000-247638 and JP-A-2000-247639. A solution obtained by adding a basic substance thereto is left or heated to form a precipitate of a peroxotitanium hydrate polymer, and after removing dissolved components other than water, hydrogen peroxide is removed. An aqueous liquid for forming a titanium oxide film obtained by acting. As the titanium-containing aqueous liquid (A), it is preferable to use an aqueous solution of peroxotitanic acid (A 1) obtained by mixing a hydrolyzable titanium compound and Z or a low condensate thereof with aqueous hydrogen peroxide.
該チタン化合物としては、 特に一般式 As the titanium compound, a general formula
T i (O R) 4 ( 1 ) T i (O R) 4 (1)
(式中、 Rは、 同一又は異なって、 炭素数 1〜5のアルキル基を示す。 ) で表さ れるテトラアルコキシチタンが好ましい。 Rで示される炭素数 1〜 5のアルキル 基としては、 例えば、 メチル基、 ェチル基、 n—プロピル基、 i s o—プロピル 基、 η—ブチル基、 i s o—ブチル基、 s e c—ブチル基、 t e r t 一ブチル基 等が挙げられる。 (Wherein, R is the same or different and represents an alkyl group having 1 to 5 carbon atoms.). Examples of the alkyl group having 1 to 5 carbon atoms represented by R include a methyl group, an ethyl group, an n-propyl group, and an iso-propyl Group, η-butyl group, iso-butyl group, sec-butyl group, tert-butyl group and the like.
また、 上記チタン化合物の低縮合物としては、 上記一般式 (1 ) の化合物をお 互いに縮合反応させてなる縮合度 2〜 3 0のものを使用するのが好ましく、 縮合 度 2〜1 0のものを使用することがより好ましい。 As the low condensate of the titanium compound, those having a condensation degree of 2 to 30 obtained by subjecting the compounds of the general formula (1) to a condensation reaction with each other are preferably used. It is more preferred to use one.
一般式 (1 ) の加水分解性チタン化合物及び Z又はその低縮合物 (以下、 これ らのものを単に 「加水分解性チタン化合物 (T) 」 と略す) と過酸化水素水との 混合割合は、 前者 1 0重量部に対して、 後者が過酸化水素換算で 0 . 1〜1 0 0 重量部、 特に 1〜2 0重量部の範囲内が好ましい。 後者が、 過酸化水素換算で 0. 1重量部未満になるとペルォキソチタン酸の形成が不十分になり白濁沈殿を生じ るので好ましくない。 一方、 1 0 0重量部を超えると未反応の過酸化水素が残存 し易く貯蔵中に危険な活性酸素を放出するので好ましくない。 The mixing ratio of the hydrolyzable titanium compound of the general formula (1) and Z or a low condensate thereof (hereinafter, these are simply referred to as “hydrolysable titanium compound (T)”) and the hydrogen peroxide solution are as follows. The amount of the former is preferably from 0.1 to 100 parts by weight, particularly from 1 to 20 parts by weight, based on 10 parts by weight of the former. If the amount of the latter is less than 0.1 part by weight in terms of hydrogen peroxide, the formation of peroxotitanic acid becomes insufficient and cloudy precipitation occurs, which is not preferable. On the other hand, if it exceeds 100 parts by weight, unreacted hydrogen peroxide is apt to remain, and dangerous active oxygen is released during storage, which is not preferable.
過酸ィ匕水素水の過酸化水素濃度は、 特に限定されないが、 3〜4 0重量%の範 囲内であることが取り扱い易さの点から好ましい。 The hydrogen peroxide concentration of the hydrogen peroxide solution is not particularly limited, but is preferably in the range of 3 to 40% by weight from the viewpoint of easy handling.
また、 上記ペルォキソチタン酸水溶液は、 通常、 加水分解性チタン化合物 The aqueous solution of peroxotitanic acid is usually a hydrolyzable titanium compound.
(T) を、 温度 1〜7 0 °C程度の範囲内で 1 0分〜 2 0時間程度、 過酸化水素水 と撹拌下に混合することにより調製できる。 この混合の際、 必要に応じて、 例え ば、 メタノール、 エタノール、 n—プロパノール、 i s o—イソプロパノール、 ェチレングリコールモノブチルエーテル、 プロピレングリコ一ルモノメチルエー テル等の水可溶性溶媒を使用することもできる。 (T) can be prepared by mixing with aqueous hydrogen peroxide under stirring at a temperature of about 1 to 70 ° C for about 10 minutes to 20 hours. At the time of this mixing, a water-soluble solvent such as methanol, ethanol, n-propanol, iso-isopropanol, ethylene glycol monobutyl ether, and propylene glycol monomethyl ether can be used, if necessary.
上記ペルォキソチタン酸水溶液 (A 1 ) は、 加水分解性チタン化合物 (T) を 過酸化水素水と混合させることにより、 加水分解性チタン化合物が水で加水分解 されて水酸基含有チタン化合物を生成し、 次いでこの水酸基含有チタン化合物に 過酸化水素が直ちに配位してペルォキソチタン酸を形成することにより得られる ものと推察される。 このペルォキソチタン酸水溶液は、 室温域で安定性が高く長 期の保存に耐える。 The aqueous solution of peroxotitanic acid (A 1) is obtained by mixing a hydrolyzable titanium compound (T) with aqueous hydrogen peroxide, whereby the hydrolyzable titanium compound is hydrolyzed with water to produce a hydroxyl-containing titanium compound. It is presumed that hydrogen peroxide is obtained by immediate coordination of hydrogen peroxide to this hydroxyl-containing titanium compound to form peroxotitanic acid. This aqueous solution of peroxotitanic acid has high stability at room temperature and withstands long-term storage.
また、 酸化チタンゾルの存在下で、 加水分解性チタン化合物 (T) を過酸化水 素水と混合して得られるペルォキソチタン酸水溶液 (A 2 ) は、 該水溶液の貯蔵 安定性、 得られる酸化チタン膜の耐食性等が、 向上しているので、 好ましい。 そ の理由は、 該水溶液の調製において、 加水分解性チタン化合物 (T) が酸化チタ ンゾル粒子に吸着され、 この吸着された加水分解性チタン化合物 (T) が該粒子 表面に生じた水酸基と縮合反応して化学結合すると共に、 該加水分解性チタン化 合物自体も縮合反応して高分子化され、 次いで過酸化水素水と混合されることに より、 得られた該水溶液が安定化され、 貯蔵中のゲル化や増粘が顕著に防止され るものと推定される。 In addition, an aqueous solution of peroxotitanic acid (A 2) obtained by mixing a hydrolyzable titanium compound (T) with aqueous hydrogen peroxide in the presence of a titanium oxide sol provides storage stability of the aqueous solution and a titanium oxide film obtained. It is preferable because the corrosion resistance of the steel is improved. So The reason is that, in the preparation of the aqueous solution, the hydrolyzable titanium compound (T) is adsorbed on the titanium oxide sol particles, and the adsorbed hydrolyzable titanium compound (T) is condensed with hydroxyl groups generated on the surface of the particles. And the hydrolyzable titanium compound itself is condensed and polymerized, and then mixed with aqueous hydrogen peroxide to stabilize the obtained aqueous solution and store it. It is presumed that gelation and thickening in the inside were significantly prevented.
上記酸化チタンゾルは、 無定型酸化チタン微粒子、 アナターゼ型酸化チタン微 粒子が水に分散されたゾルである。 酸化チタンゾルとしては、 アナ夕ーゼ型酸化 チタンの水分散液が、 耐食性の点から、 好ましい。 酸化チタンゾルは、 水以外に、 必要に応じて、 例えば、 アルコール系、 アルコールエーテル系等の水性有機溶剤 を含有していても構わない。 The titanium oxide sol is a sol in which amorphous titanium oxide fine particles and anatase type titanium oxide fine particles are dispersed in water. As the titanium oxide sol, an aqueous solution of an anatase-type titanium oxide is preferable from the viewpoint of corrosion resistance. The titanium oxide sol may contain, for example, an aqueous organic solvent such as an alcohol-based solvent or an alcohol ether-based solvent as required, in addition to water.
上記酸化チタンゾルとしては、 従来から公知のものを使用することができる。 該酸化チタンゾルとしては、 例えば、 酸化チタン凝集物を水に分散した無定型酸 化チタン微粒子や、 該酸化チタン凝集物を焼成してアナターゼ型酸化チタン微粒 子としこれを水に分散したものを使用することができる。 無定形酸化チタンの焼 成は少なくともアナターゼの結晶化温度以上の温度、 通常、 2 0 0 °C以上の温度 で焼成すれば、 無定形酸化チタンをアナ夕ーゼ型酸化チタンに変換させることが できる。 上記酸ィ匕チタン凝集物としては、 例えば、 (1 ) 硫酸チタン、 硫酸チタ ニル等の無機チタン化合物を加水分解して得られるもの、 (2 ) チタンアルコキ シド等の有機チタン化合物を加水分解して得られるもの、 (3 ) 四塩化チタン等 のハロゲン化チタン溶液を加水分解又は中和して得られるもの等を挙げることが でさる。 As the titanium oxide sol, a conventionally known one can be used. As the titanium oxide sol, for example, amorphous titanium oxide fine particles in which a titanium oxide aggregate is dispersed in water, or an anatase type titanium oxide fine particle obtained by calcining the titanium oxide aggregate to be used in water are used. can do. Amorphous titanium oxide can be converted to an anatase-type titanium oxide by firing at a temperature at least equal to the crystallization temperature of anatase, usually at a temperature of 200 ° C or higher. it can. Examples of the above-mentioned oxidized titanium aggregates include (1) those obtained by hydrolyzing inorganic titanium compounds such as titanium sulfate and titanyl sulfate, and (2) those obtained by hydrolyzing organic titanium compounds such as titanium alkoxide. And (3) those obtained by hydrolyzing or neutralizing a titanium halide solution such as titanium tetrachloride.
上記酸化チタンゾルの市販品としては、 例えば、 「TK S— 2 0 1」 (ティカ (株) 製、 商品名、 平均粒子径 6 nmのアナターゼ型酸化チタン微粒子の水性ゾ ル) 、 「TK S— 2 0 3」 (ティカ (株) 製、 商品名、 平均粒子径 6 nmのアナ タ一ゼ型酸化チタン微粒子の水性ゾル) 、 「TA— 1 5」 (日産ィ匕学 (株) 製、 商品名、 アナターゼ型酸化チタン微粒子の水性ゾル) 、 「 S T S— 1 l j (石原 産業 (株) 製、 商品名、 アナターゼ型酸化チタン微粒子の水性ゾル) 等が挙げら れる。 加水分解性チタン化合物 (T) と過酸化水素水を混合する際に、 存在させる酸 化チタンゾルの使用量は、 通常、 加水分解性チタン化合物 (T) 1重量部に対し て、 固形分で 0 . 0 1〜1 0重量部、 好ましくは 0 . 1〜8重量部の範囲である。 酸化チタンゾルの使用量が 0 . 0 1重量部未満になると塗布剤の貯蔵安定性、 得 られる酸化チタン膜の耐食性等の向上という酸化チタンゾルを添加した効果が得 られず、 一方 1 0重量部を越えると塗布剤の造膜性が劣るので好ましくない。 チタン含有水性液 (A) は、 必要に応じて酸化チタンゾルの存在下で、 加水分 解性チタン化合物 (T) を過酸化水素水と混合して得られるペルォキソチタン酸 水溶液を、 更に、 8 0 °C以上の温度で加熱処理又はオートクレープ処理して平均 粒子径が 1 O nm以下の酸化チタン微粒子の分散液としてから、 使用することも できる。 この分散液の外観は、 通常半透明状である。 Commercially available titanium oxide sols include, for example, “TK S—201” (trade name, manufactured by Tika Co., Ltd., aqueous sol of anatase-type titanium oxide fine particles having an average particle diameter of 6 nm), and “TK S—201”. 203 (product name, manufactured by Tika Co., Ltd., aqueous sol of anatase-type titanium oxide fine particles with an average particle diameter of 6 nm), “TA-15” (product made by Nissan Ideraku Co., Ltd.) Name, aqueous sol of anatase-type titanium oxide fine particles), “STS-1 lj (trade name, manufactured by Ishihara Sangyo Co., Ltd., aqueous sol of anatase-type titanium oxide fine particles)” and the like. When mixing the hydrolyzable titanium compound (T) and the aqueous hydrogen peroxide, the amount of the titanium oxide sol to be used is usually 0 parts by weight based on 1 part by weight of the hydrolyzable titanium compound (T). 0.1 to 10 parts by weight, preferably 0.1 to 8 parts by weight. If the amount of the titanium oxide sol is less than 0.01 part by weight, the effect of adding the titanium oxide sol, such as improvement in the storage stability of the coating agent and the corrosion resistance of the obtained titanium oxide film, cannot be obtained. Exceeding this is not preferable because the film forming properties of the coating agent are inferior. The titanium-containing aqueous liquid (A) is prepared by mixing a hydrolyzable titanium compound (T) with a hydrogen peroxide solution in the presence of a titanium oxide sol, if necessary, and then adding an aqueous solution of 80 ° It can be used as a dispersion liquid of titanium oxide fine particles having an average particle diameter of 1 O nm or less by heat treatment or autoclave treatment at a temperature of C or higher. The appearance of this dispersion is usually translucent.
加熱処理又はォートクレーブ処理の温度が 8 0 °C未満では、 十分に酸化チタン の結晶化が進まない。 上記処理により得られる酸化チタン微粒子は、 粒子径が 1 O nm以下、 好ましくは 1 nm〜6 nmの範囲である。 該粒子径が 1 O nmより 大きくなると造膜性が低下して、 膜厚 1 zm以上でヮレを生じるので好ましくな い。 If the temperature of the heat treatment or autoclave treatment is lower than 80 ° C, crystallization of titanium oxide does not proceed sufficiently. The titanium oxide fine particles obtained by the above treatment have a particle size of 1 O nm or less, preferably in the range of 1 nm to 6 nm. When the particle diameter is larger than 1 O nm, the film-forming property is deteriorated, and when the film thickness is 1 zm or more, unevenness occurs, which is not preferable.
チタン含有水性液 (A) が、 前記水性液 (A 1 ) である場合は、 上記乾燥条件 下で、 通常、 水酸基を若干含むアモルファス酸化チタン膜を形成する。 ァモルフ ァス酸化チタン膜は、 ガスバリヤ一性が優れるという利点がある。 また、 チタン 含有水性液 (A 2 ) の場合は、 上記乾燥条件下で、 通常、 水酸基を若干含むアナ ターゼ型酸化チタン膜を形成する。 When the titanium-containing aqueous liquid (A) is the aqueous liquid (A 1), an amorphous titanium oxide film containing a small amount of hydroxyl groups is usually formed under the above drying conditions. The amorphous titanium oxide film has an advantage that the gas barrier property is excellent. In the case of the titanium-containing aqueous liquid (A 2), an anatase type titanium oxide film containing a small amount of a hydroxyl group is usually formed under the above drying conditions.
本発明塗布剤 Iにおけるリン酸系化合物 (B) は、 得られる塗膜の耐食性を向 上せしめる作用を有するものである。 該化合物 (B) としては、 例えば、 亞リン 酸、 強リン酸、 三リン酸、 次亞リン酸、 次リン酸、 トリメタリン酸、 ニ亞リン酸、 二リン酸、 ピロ亞リン酸、 ピロリン酸、 メタ亞リン酸、 メタリン酸、 オルトリン 酸等のモノリン酸類、 モノリン酸類の誘導体及び塩類、 トリポリリン酸、 テトラ リン酸、 へキサリン酸等の縮合リン酸類、 縮合リン酸類の誘導体及ぴ塩類等が挙 げられる。 これらの化合物は、 1種又は 2種以上を使用することができる。 また、 リン酸系化合物の塩を形成するアルカリ化合物としては、 例えば、 リチウム、 ナ トリウム、 カリウム、 アンモニゥム等を含有する有機又は無機アルカリ化合物が 挙げられる。 The phosphoric acid compound (B) in the coating composition I of the present invention has an effect of improving the corrosion resistance of the obtained coating film. Examples of the compound (B) include phosphorous acid, strong phosphoric acid, triphosphoric acid, hypophosphorous acid, hypophosphoric acid, trimetaphosphoric acid, diphosphoric acid, diphosphoric acid, pyrophosphoric acid, and pyrophosphoric acid Monophosphoric acids such as metaphosphoric acid, metaphosphoric acid, metaphosphoric acid, and orthophosphoric acid; derivatives and salts of monophosphoric acids; condensed phosphoric acids such as tripolyphosphoric acid, tetraphosphoric acid, and hexanoic acid; and derivatives and salts of condensed phosphoric acids. I can do it. One or more of these compounds can be used. Examples of the alkaline compound that forms a salt of a phosphoric acid compound include lithium and natrium. Organic or inorganic alkali compounds containing thorium, potassium, ammonium and the like can be mentioned.
リン酸系化合物 (B) としては、 水に溶解性のあるものを使用することが好ま しい。 As the phosphoric acid compound (B), it is preferable to use a compound that is soluble in water.
リン酸系化合物 (B ) としては、 特に、 ピロリン酸ナトリウム、 トリポリリン 酸ナトリウム、 テトラリン酸ナトリウム、 メタリン酸、 メタリン酸アンモニゥム、 へキサメ夕リン酸ナトリウム等を使用することが、 塗布剤の貯蔵安定性、 得られ る塗膜の耐食性等に優れた効果を発揮することから、 好ましい。 As the phosphoric acid compound (B), use of sodium pyrophosphate, sodium tripolyphosphate, sodium tetraphosphate, metaphosphoric acid, ammonium metaphosphate, sodium hexametaphosphate, etc. is particularly preferable. It is preferable because the resulting coating film exhibits excellent effects such as corrosion resistance.
チタン含有水性液 (A) 及びリン酸系化合物 (B) の含有割合は、 前者の固形 分 1 0 0重量部に対して、 後者が 1〜4 0 0重量部程度であるのが好ましい。 It is preferable that the content ratio of the titanium-containing aqueous liquid (A) and the phosphoric acid compound (B) is about 1 to 400 parts by weight with respect to the former solid content of 100 parts by weight.
(B) 成分が 1重量部未満になると、 耐食性等が低下し、 一方、 (B) 成分が 4 0 0重量部を超えると、 造膜性が劣り、 耐食性等が低下するので好ましくない。 リン酸系化合物 (B) の含有割合は、 より好ましくは、 チタン含有水性液 (A) 1 0 0重量部に対して、 1 0〜2 0 0重量部程度である。 When the amount of the component (B) is less than 1 part by weight, the corrosion resistance and the like are reduced. On the other hand, when the amount of the component (B) is more than 400 parts by weight, the film-forming properties are poor and the corrosion resistance and the like are undesirably reduced. The content ratio of the phosphoric acid compound (B) is more preferably about 100 to 200 parts by weight based on 100 parts by weight of the titanium-containing aqueous liquid (A).
本発明の酸化チタン膜形成用塗布剤 Iは、 チタン含有水性液 (A) 及びリン酸 系化合物 (B ) を、 常法により、 混合することにより製造される。 本発明塗布剤 Iにおいて、 リン酸系化合物 (B ) は、 該化合物 (B) に結合する酸性リン酸基 ィオンがチタンイオンに配位することにより両者間で錯体構造を形成していると 考えられる。 この様な錯体構造は、 両成分を単に混合することにより容易に形成 され、 例えば、 常温 (2 0 ) で約 5分間〜約 1時間放置することにより、 形成 される。 また、 該混合物を加熱する場合には、 例えば、 約 3 0〜約 7 0 で約 1 〜 3 0分間加熱することにより、 錯体構造が形成される。 The coating agent I for forming a titanium oxide film of the present invention is produced by mixing a titanium-containing aqueous liquid (A) and a phosphoric acid compound (B) by an ordinary method. In the coating composition I of the present invention, it is considered that the phosphate compound (B) forms a complex structure between the acidic compound and the acidic phosphate group ion bound to the compound (B) by coordinating with the titanium ion. Can be Such a complex structure is easily formed by simply mixing both components, and is formed, for example, by allowing to stand at room temperature (20) for about 5 minutes to about 1 hour. When the mixture is heated, a complex structure is formed, for example, by heating at about 30 to about 70 for about 1 to 30 minutes.
本発明の酸化チタン膜形成用塗布剤 Iは、 中性又は酸性領域で安定な水性液で あり、 その p Hは通常 1〜7の範囲である。 特に、 酸性領域で貯蔵安定性が良く、 ρ Η 1〜5の範囲であるのが好ましい。 本発明塗布剤 Iは、 必要に応じて、 例え ば、 メタノール、 エタノール、 イソプロピルアルコール、 エチレングリコール、 プロピレンダリコール等の親水性溶剤を含んでいてもよい。 本発明塗布剤 Iは、 必要に応じて、 水又は親水性溶剤を用いて、 希釈して使用できる。 The coating agent I for forming a titanium oxide film of the present invention is an aqueous liquid that is stable in a neutral or acidic region, and its pH is usually in the range of 1 to 7. In particular, the storage stability is good in an acidic region, and it is preferable that ρΗ1-5. The coating composition I of the present invention may contain a hydrophilic solvent such as, for example, methanol, ethanol, isopropyl alcohol, ethylene glycol, and propylene dalicol, if necessary. The coating composition I of the present invention can be used by diluting it with water or a hydrophilic solvent, if necessary.
本発明の酸化チタン膜形成用塗布剤 Iには、 必要に応じて、 得られる塗膜の耐 食性を更に向上せしめるために、 チタンハロゲン化物、 チタンハロゲン化物塩、 ジルコニウムハロゲン化物、 ジルコニウムハロゲン化物塩、 シリコンハロゲン化 物及びシリコンハロゲン化物塩よりなる群から選ばれる少なくとも 1種の八ロゲ ン化物を含有することができる。 The coating agent I for forming a titanium oxide film of the present invention may have, if necessary, In order to further improve the edibility, at least one octa-logenide selected from the group consisting of titanium halide, titanium halide salt, zirconium halide, zirconium halide salt, silicon halide and silicon halide salt is used. Can be contained.
このハロゲン化物を構成するハロゲンとしては、 弗素、 塩素、 沃素等が挙げら れる。 八ロゲンとしては、 特に弗素が塗布剤の貯蔵安定性、 塗膜の耐食性、 耐湿 性等に優れた性能を有する点から、 好ましい。 また、 ハロゲン化物の塩を形成す るものとしては、 例えば、 ナトリウム、 カリウム、 リチウム、 アンモニゥム等が 挙げられる。 塩を形成するものとしては、 カリウム、 ナトリウムが好ましい。 上記ハロゲン化物としては、 例えば、 チタン弗化水素酸等のチタンハロゲン化 物、 チタン弗化カリウム、 チタン弗化アンモニゥム等のチタンハロゲン化物塩、 ジルコニウム弗化水素酸等のジルコニウムハロゲン化物、 ジルコニウム弗化アン モニゥム、 ジルコニウム弗化カリウム等のジルコニウムハロゲン化物塩、 珪弗化 水素酸等のシリコンハロゲン化物、 珪弗化ナトリウム、 珪弗化アンモニゥム、 珪 弗化力リゥム等のシリコンハロゲン化物塩等が好ましい。 Examples of the halogen constituting the halide include fluorine, chlorine, and iodine. As octogen, fluorine is particularly preferred since it has excellent properties such as storage stability of the coating agent, corrosion resistance of the coating film, and moisture resistance. Examples of the compound that forms a halide salt include sodium, potassium, lithium, and ammonium. Potassium and sodium are preferred as salts. Examples of the halide include titanium halides such as titanium hydrofluoric acid; titanium halide salts such as potassium titanium fluoride and titanium ammonium fluoride; zirconium halides such as zirconium hydrofluoric acid; and zirconium fluoride. Preferred are zirconium halide salts such as ammonium and potassium zirconium fluoride, silicon halides such as hydrosilicofluoric acid, and silicon halide salts such as sodium silicofluoride, ammonium silicofluoride and silicofluoride rim.
本発明塗布剤 Iに、 上記八ロゲン化物を含有させる場合の含有割合は、 通常、 チタン含有水性液 (A) の固形分 1 0 0重量部に対して、 1〜4 0 0重量部程度 の範囲、 特に 1 0〜2 0 0重量部の範囲であるのが好ましい。 In the case where the octylogenate is contained in the coating composition I of the present invention, the content is usually about 1 to 400 parts by weight based on 100 parts by weight of the solid content of the titanium-containing aqueous liquid (A). It is preferably in the range, in particular in the range from 10 to 200 parts by weight.
本発明塗布剤 Iには、 必要に応じて、 更に、 アンモニア、 有機塩基性化合物、 アル力リ金属水酸化物、 アル力リ土類金属水酸化物等の塩基性中和剤を含有する ことができる。 有機塩基性化合物としては、 例えばエタノールァミン、 トリェチ ルァミンが、 又アルカリ金属水酸化物としては、 例えば水酸化リチウム、 水酸化 ナトリウム、 水酸化カリウム等が、 好ましい。 The coating composition I of the present invention may further contain, if necessary, a basic neutralizing agent such as ammonia, an organic basic compound, an alkaline metal hydroxide, or an alkaline earth metal hydroxide. Can be. Preferred examples of the organic basic compound include ethanolamine and triethylamine, and preferred examples of the alkali metal hydroxide include lithium hydroxide, sodium hydroxide, and potassium hydroxide.
本発明の塗布剤 Iには、 必要に応じて、 更に、 各種の添加物を含有することも できる。 添加物としては、 例えば、 増粘剤、 防菌剤、 防鲭剤、 酸化チタンゾル、 酸化チタン粉末、 体質顔料、 防鲭顔料、 着色顔料、 界面活性剤等を挙げることが できる。 防鲭剤としては、 例えば、 タンニン酸、 フィチン酸、 ベンゾトリアゾー ル等を挙げることができる。 体質顔料としては、 例えば、 マイ力、 タルク、 シリ 力、 硫酸バリウム、 クレー等を挙げることができる。 本発明の酸化チタン膜形成用塗布剤 I Iは、 前記チタン含有水性液 (A) 、 リン 酸系化合物及び/又はチタン八ロゲン化物等 (Β ' ) 並びに (C) 水性有機高分 子化合物を含有する水性塗布剤である。 The coating composition I of the present invention may further contain various additives, if necessary. Examples of the additive include a thickener, an antibacterial agent, an antioxidant, a titanium oxide sol, a titanium oxide powder, an extender pigment, an antioxidant pigment, a coloring pigment, and a surfactant. Examples of the protective agent include tannic acid, phytic acid, benzotriazole and the like. The extender includes, for example, my power, talc, sili power, barium sulfate, clay and the like. The coating agent II for forming a titanium oxide film of the present invention contains the titanium-containing aqueous liquid (A), a phosphate compound and / or a titanium octalogenide (等 ′), and (C) an aqueous organic polymer compound. Aqueous coating agent.
本発明塗布剤 IIにおけるチタン含有水性液 (Α) は、 本発明塗布剤 Iにおける チタン含有水性液と、 同じものを適宜選択して使用できる。 As the titanium-containing aqueous liquid (Α) in the coating composition II of the present invention, the same one as the titanium-containing aqueous liquid in the coating composition I of the present invention can be appropriately selected and used.
本発明塗布剤 I Iにおける、 リン酸系化合物、 チタンハロゲン化物、 チタンハロ ゲン化物塩、 ジルコニウムハロゲン化物、 ジルコニウムハロゲン化物塩、 シリコ ン八ロゲン化物及びシリコンハロゲン化物塩よりなる群から選ばれる少なくとも At least one selected from the group consisting of a phosphate compound, a titanium halide, a titanium halide salt, a zirconium halide, a zirconium halide salt, a silicon octalogenide, and a silicon halide salt in the present coating composition II.
1種の化合物 (Β ' ) は、 得られる塗膜の耐食性を向上せしめる作用を有するも のである。 One kind of compound (Β ′) has an effect of improving the corrosion resistance of the obtained coating film.
上記化合物 (Β ' ) におけるリン酸系化合物としては、 例えば、 亞リン酸、 強 リン酸、 三リン酸、 次亞リン酸、 次リン酸、 トリメタリン酸、 ニ亞リン酸、 ニリ ン酸、 ピロ亞リン酸、 ピロリン酸、 メタ亞リン酸、 メタリン酸、 オルトリン酸等 のモノリン酸類、 モノリン酸類の誘導体及び塩類、 トリポリリン酸、 テトラリン 酸、 へキサリン酸等の縮合リン酸類、 縮合リン酸類の誘導体及び塩類等が挙げら れる。 また、 リン酸系化合物の塩を形成するアルカリ化合物としては、 例えば、 リチウム、 ナトリウム、 カリウム、 アンモニゥム等を含有する有機又は無機アル カリ化合物が挙げられる。 Examples of the phosphoric acid compound in the above compound (Β ′) include, for example, phosphorous acid, strong phosphoric acid, triphosphoric acid, hypophosphorous acid, hypophosphoric acid, trimetaphosphoric acid, diphosphoric acid, nilinic acid, and pyrophosphoric acid. Monophosphoric acids such as phosphorous acid, pyrophosphoric acid, metaphosphoric acid, metaphosphoric acid, and orthophosphoric acid; derivatives and salts of monophosphoric acids; condensed phosphoric acids such as tripolyphosphoric acid, tetraphosphoric acid, and hexaphosphoric acid; derivatives of condensed phosphoric acids; Salts and the like. In addition, examples of the alkali compound that forms a salt of a phosphoric acid compound include an organic or inorganic alkali compound containing lithium, sodium, potassium, ammonium, or the like.
上記リン酸系化合物としては、 水に溶解性のあるものを使用することが好まし い。 また、 リン酸系化合物としては、 特に、 ピロリン酸ナトリウム、 トリポリリ ン酸ナトリウム、 テトラリン酸ナトリウム、 メタリン酸、 メタリン酸アンモニゥ ム、 へキサメタリン酸ナトリウム等を使用することが、 塗布剤の貯蔵安定性、 得 られる塗膜の耐食性等に優れた効果を発揮することから、 好ましい。 It is preferable to use a water-soluble compound as the above-mentioned phosphoric acid compound. In addition, as the phosphoric acid compound, sodium pyrophosphate, sodium tripolyphosphate, sodium tetraphosphate, metaphosphoric acid, ammonium metaphosphate, sodium hexametaphosphate, and the like can be used. It is preferable because the resulting coating film exhibits excellent effects such as corrosion resistance.
前記化合物 (Β ' ) における、 チタンハロゲン化物、 チタンハロゲン化物塩、 ジルコニウムハロゲン化物、 ジルコニウムハロゲン化物塩、 シリコンハロゲン化 物及びシリコンハロゲン化物塩を構成するハロゲンとしては、 弗素、 塩素、 沃素 等が挙げられる。 八ロゲンとしては、 特に弗素が塗布剤の貯蔵安定性、 塗膜の耐 食性、 耐湿性等に優れた性能を有する点から、 好ましい。 また、 ハロゲン化物の 塩を形成するものとしては、 例えば、 ナトリウム、 カリウム、 リチウム、 アンモ ニゥム等が挙げられる。 塩を形成するものとしては、 カリウム、 ナトリウムが好 ましい。 Examples of the halogen constituting the titanium halide, the titanium halide salt, the zirconium halide, the zirconium halide salt, the silicon halide, and the silicon halide salt in the compound (Β ′) include fluorine, chlorine, and iodine. Can be As octogen, fluorine is particularly preferred since it has excellent properties such as storage stability of the coating agent, corrosion resistance and moisture resistance of the coating film. Those which form halide salts include, for example, sodium, potassium, lithium, and ammonium. And the like. Potassium and sodium are preferred as salts.
上記ハロゲン化物としては、 例えば、 チタン弗化水素酸等のチタンハロゲン化 物、 チタン弗化カリウム、 チタン弗化アンモニゥム等のチタンハロゲン化物塩、 ジルコニウム弗化水素酸等のジルコニウムハロゲン化物、 ジルコニウム弗化アン モニゥム、 ジルコニウム弗化カリウム等のジルコニウムハロゲン化物塩、 珪弗化 水素酸等のシリコンハロゲン化物、 珪弗化ナトリウム、 珪弗化アンモニゥム、 珪 弗化力リゥム等のシリコンハロゲン化物塩等が好ましい。 Examples of the halide include titanium halides such as titanium hydrofluoric acid; titanium halide salts such as potassium titanium fluoride and titanium ammonium fluoride; zirconium halides such as zirconium hydrofluoric acid; and zirconium fluoride. Preferred are zirconium halide salts such as ammonium and potassium zirconium fluoride, silicon halides such as hydrosilicofluoric acid, and silicon halide salts such as sodium silicofluoride, ammonium silicofluoride and silicofluoride rim.
本発明の酸化チタン膜形成用塗布剤 I Iにおいて、 チタン含有水性液 (A) とリ ン酸系化合物、 チタンハロゲン化物等の少なくとも一種 (Β ' ) とは、 両者間で 錯体構造を形成していると考えられる。 この様な錯体構造は、 両成分を単に混合 することにより容易に形成され、 例えば、 常温 (2 0 "C) で約 5分間〜約 1時間 放置することにより、 形成される。 また、 該混合物を加熱する場合には、 例えば、 約 3 0〜約 7 0 °Cで約 1〜 3 0分間加熱することにより、 錯体構造が形成される。 本発明塗布剤 I Iにおける、 チタン含有水性液 (A) 及び化合物 (Β ' ) の含有 割合は、 前者の固形分 1 0 0重量部に対して、 後者が 1〜4 0 0重量部程度の範 囲、 特に 1 0〜 2 0 0重量部の範囲であるのが好ましい。 In the coating agent II for forming a titanium oxide film of the present invention, the titanium-containing aqueous liquid (A) and at least one of the phosphoric acid compound and the titanium halide (Β ′) form a complex structure between the two. It is thought that there is. Such a complex structure is easily formed by simply mixing both components, and is formed, for example, by allowing the mixture to stand at room temperature (20 "C) for about 5 minutes to about 1 hour. In the case of heating, for example, the complex structure is formed by heating at about 30 to about 70 ° C. for about 1 to 30 minutes. ) And the compound (Β ') are in the range of about 1 to 400 parts by weight, especially about 100 to 200 parts by weight for the former, 100 parts by weight of solids. It is preferred that
本発明の酸化チタン膜形成用塗布剤 I Iにおける水性有機高分子化合物 (C) と しては、 ρ Η 7程度以下で、 水に溶解又は分散したときに、 凝集、 増粘、 ゲル化 等を生じることがなく、 安定な状態にあるものであれば、 限定されることなく、 公知のものを使用することができる。 The aqueous organic polymer compound (C) in the coating composition II for forming a titanium oxide film of the present invention has a ρ of about 7 or less, and when dissolved or dispersed in water, causes aggregation, thickening, gelation, and the like. As long as it does not occur and is in a stable state, a known material can be used without limitation.
水性有機高分子化合物 (C) としては、 水溶液、 水分散液又はエマルシヨンの 形態を有するものを使用することができる。 有機高分子化合物を、 水に水溶化、 分散化又はエマルション化させる方法としては、 公知の方法を使用して行うこと ができる。 As the aqueous organic polymer compound (C), those having the form of an aqueous solution, an aqueous dispersion or an emulsion can be used. As a method for making the organic polymer compound water-soluble, dispersed or emulsified in water, a known method can be used.
水性有機高分子化合物 (C ) の具体例としては、 例えば、 単独で水溶化又は水 分散化できる官能基 (例えば、 水酸基、 カルボキシル基、 アミノ基、 イミノ基、 スルフイド基、 ホスフィン基等の少なくとも 1種) を含有するもの、 該化合物が 有する官能基の一部又は全部を中和したもの等を使用できる。 この場合の中和は、 水性有機高分子化合物 (C) がカルボキシル基含有樹脂等の酸性樹脂であれば、 エタノールァミン、 トリェチルァミン等のアミン化合物;アンモニア水;水酸化 リチウム、 水酸ィヒナトリウム、 水酸化カリウム等のアルカリ金属水酸化物等で中 和され、 又ァミノ基含有樹脂等の塩基性樹脂であれば、 酢酸、 乳酸等の脂肪酸; リン酸等の鉱酸等で中和される。 Specific examples of the aqueous organic polymer compound (C) include, for example, at least one functional group that can be independently water-soluble or water-dispersible (for example, at least one of a hydroxyl group, a carboxyl group, an amino group, an imino group, a sulfide group, a phosphine group, and the like). Species), and those in which some or all of the functional groups of the compound are neutralized. Neutralization in this case is When the aqueous organic polymer compound (C) is an acidic resin such as a carboxyl group-containing resin, amine compounds such as ethanolamine and triethylamine; ammonia water; alkali metal water such as lithium hydroxide, sodium hydroxide, and potassium hydroxide; If the resin is neutralized with an oxide or the like, or is a basic resin such as an amino-containing resin, it is neutralized with a fatty acid such as acetic acid or lactic acid; or a mineral acid such as phosphoric acid.
• かかる水性有機高分子化合物 (C) としては、 例えば、 エポキシ系樹脂、 フエ ノール系樹脂、 アクリル系樹脂、 ウレタン系樹脂、 ポリビエルアルコール系樹脂、 ポリオキシアルキレン鎖含有樹脂、 ォレフィン一重合性不飽和カルボン酸共重合 体系樹脂、 ナイロン系樹脂、 ポリグリセリン、 カルボキシメチルセルロース、 ヒ ドロキシメチルセルロース、 ヒドロキシェチルセルロースなどが挙げられる。 上記水性有機高分子化合物 (C) の内、 好ましいものとしては、 エポキシ系樹 脂、 フエノール系樹脂、 アクリル系樹脂、 ウレタン系樹脂、 ポリビニルアルコー ル系樹脂、 ポリオキシアルキレン鎖含有樹脂、 ォレフィン一重合性不飽和カルボ ン酸共重合体系樹脂等が挙げられる。 • Examples of the aqueous organic polymer compound (C) include an epoxy resin, a phenol resin, an acrylic resin, a urethane resin, a polyvinyl alcohol resin, a resin containing a polyoxyalkylene chain, and an olefin monopolymerizable resin. Saturated carboxylic acid copolymer resins, nylon resins, polyglycerin, carboxymethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, and the like. Among the above-mentioned aqueous organic polymer compounds (C), preferred are epoxy resins, phenol resins, acrylic resins, urethane resins, polyvinyl alcohol resins, resins containing polyoxyalkylene chains, and olefin polymerization. And unsaturated carboxylic acid copolymer resins.
また、 水性有機高分子化合物 (C) として、 親水性の高いものを使用した塗布 剤によれば、 耐食性と親水性を兼ね備えた被膜を形成でき、 アルミニウム又はァ ルミニゥム合金製のフィンの親水化処理剤として好適である。 In addition, according to the coating agent using a highly hydrophilic compound as the aqueous organic polymer compound (C), a coating film having both corrosion resistance and hydrophilicity can be formed, and fins made of aluminum or aluminum alloy are subjected to hydrophilic treatment. It is suitable as an agent.
上記エポキシ系樹脂としては、 エポキシ樹脂にアミンを付加してなるカチオン 系エポキシ樹脂;アクリル変性エポキシ樹脂、 ウレタン変性エポキシ樹脂等の変 性エポキシ樹脂などを好適に使用できる。 カチオン系エポキシ樹脂としては、 例 えば、 エポキシ化合物と、 1級モノー又はポリアミン、 2級モノー又はポリアミ ン、 1 , 2級混合ポリアミンなどとの付加物 (例えば米国特許第 3 9 8 4 2 9 9 号明細書参照) ;エポキシ化合物とケチミン化された 1級アミノ基を有する 2級 モノ—又はポリアミンとの付加物 (例えば米国特許第 4 0 1 7 4 3 8号明細書参 照) ;エポキシ化合物とケチミン化された 1級アミノ基を有するヒドロキシル化 合物とのエーテル化反応生成物 (例えば特開昭 5 9 - 4 3 0 1 3号公報参照) な どがあげられる。 As the epoxy resin, a cationic epoxy resin obtained by adding an amine to an epoxy resin; a modified epoxy resin such as an acryl-modified epoxy resin or a urethane-modified epoxy resin can be preferably used. Examples of the cationic epoxy resin include, for example, an adduct of an epoxy compound with a primary mono- or polyamine, a secondary mono- or polyamine, a mixed primary and secondary polyamine, and the like (for example, US Pat. No. 3,984,299). Adduct of an epoxy compound and a secondary mono- or polyamine having a ketiminated primary amino group (for example, see US Pat. No. 4,174,38); an epoxy compound And an etherification reaction product of a ketimine-containing hydroxyl compound having a primary amino group (for example, see JP-A-59-43013).
上記エポキシ化合物としては、 数平均分子量が 4 0 0〜4, 0 0 0、 特に 8 0 0〜2 , 0 0 0の範囲内にあり、 かつエポキシ当量が 1 9 0〜2 , 0 0 0、 特に 4 0 0〜1, 0 0 0の範囲内にあるものが適している。 そのようなエポキシ化合 物は、 例えば、 ポリフエノール化合物とェピクロルヒドリンとの反応によって得 ることができる。 ポリフエノール化合物としては、 例えば、 ビス (4—ヒドロキ シフエニル) 一 2, 2—プロパン、 4, 4—ジヒドロキシベンゾフエノン、 ビス ( 4ーヒドロキシフェニ^/) - 1 , 1—ェタン、 ビス (4—ヒドロキシフエ二 ル) 一1 , 1—イソブタン、 ビス (4ーヒドロキシ一 t e r t—ブチルフエ二 ル) 一2, 2—プロパン、 ビス (2—ヒドロキシナフチル) メタン、 1, 5—ジ ヒドロキシナフタレン、 ビス (2 , 4—ジヒドロキシフエニル) メタン、 テトラ ( 4—ヒドロキシフエニル) 一 1, 1, 2, 2—ェタン、 4, 4ージヒドロキシ ジフエニルスルホン、 フエノールノポラック、 クレゾールノポラックなどがあげ られる。 The epoxy compound has a number average molecular weight of 400 to 4,000, particularly 800 to 2,000, and an epoxy equivalent of 190 to 2,000, In particular Those within the range of 400 to 1,000 are suitable. Such an epoxy compound can be obtained, for example, by reacting a polyphenol compound with epichlorohydrin. Examples of the polyphenol compound include bis (4-hydroxyphenyl) -1,2,2-propane, 4,4-dihydroxybenzophenone, bis (4-hydroxyphenyl ^ /)-1,1-ethane, and bis (4 —Hydroxyphenyl) 1,1-isobutane, bis (4-hydroxy-1-tert-butylphenyl) 1,2,2-propane, bis (2-hydroxynaphthyl) methane, 1,5-dihydroxynaphthalene, bis ( 2,4-dihydroxyphenyl) methane, tetra (4-hydroxyphenyl) -11,1,2,2-ethane, 4,4-dihydroxydiphenylsulfone, phenol nopolak, cresol nopolak and the like.
上記フエノール系樹脂としては、 フエノール成分とホルムアルデヒド類とを反 応触媒の存在下で加熱して付加、 縮合させて得られる高分子化合物を水溶化した ものを好適に使用することができる。 出発原料である上記フエノール成分として は、 2官能性フエノール化合物、 3官能性フエノール化合物、 4官能性以上のフ ェノール化合物などを使用することができる。 2官能性フェノール化合物として は、 o—クレゾ一ル、 p—クレゾ一ル、 ρ— tert—ブチルフエノール、 p—ェチ ルフエノール、 2 , 3—キシレノール、 2, 5—キシレノールなど、 3官能性フ エノール^;合物としては、 フエノール、 m—クレゾール、 m—ェチルフエノール、 3, 5—キシレノール、 m—メトキシフエノールなど、 4官能性フエノール化合 物としては、 ビスフエノール A、 ビスフエノール Fなど、 を例示することができ る。 これらのフエノール化合物は 1種で、 又は 2種以上混合して使用することが できる。 As the phenolic resin, those obtained by heating and adding and condensing a phenol component and formaldehydes in the presence of a reaction catalyst to obtain a water-soluble polymer compound can be suitably used. As the phenol component as a starting material, a bifunctional phenol compound, a trifunctional phenol compound, a phenol compound having four or more functional groups, or the like can be used. Examples of the bifunctional phenol compounds include trifunctional phenols such as o-cresol, p-cresol, ρ-tert-butylphenol, p-ethylphenol, 2,3-xylenol, and 2,5-xylenol. Enol ^; Examples of compounds include phenol, m-cresol, m-ethylphenol, 3,5-xylenol, and m-methoxyphenol, and examples of tetrafunctional phenol compounds include bisphenol A and bisphenol F. can do. These phenol compounds can be used alone or in combination of two or more.
上記アクリル系樹脂としては、 例えば、 力ルポキシル基、 アミノ基、 水酸基な どの親水性基を持ったモノマーの単独重合体又は共重合体、 親水性基を持ったモ ノマーとその他の共重合可能なモノマーとの共重合体などが挙げられる。 これら の樹脂は、 乳化重合、 懸濁重合又は溶液重合し、 必要に応じて、 中和、 水性化し て得られる。 また、 得られた樹脂を、 必要に応じて、 更に変性しても良い。 The acrylic resin includes, for example, a homopolymer or copolymer of a monomer having a hydrophilic group such as a hydroxyl group, an amino group, or a hydroxyl group, and a monomer copolymerizable with a monomer having a hydrophilic group. Copolymers with monomers and the like can be mentioned. These resins are obtained by emulsion polymerization, suspension polymerization or solution polymerization, and if necessary, neutralization and aqueous conversion. Further, the obtained resin may be further modified if necessary.
上記カルボキシル基含有モノマーとしては、 例えば、 アクリル酸、 メタァクリ ル酸、 マレイン酸、 無水マレイン酸、 クロトン酸、 ィタコン酸などを挙げること ができる。 Examples of the carboxyl group-containing monomer include acrylic acid and methacrylic acid. Examples thereof include luic acid, maleic acid, maleic anhydride, crotonic acid, and itaconic acid.
含窒素モノマーとしては、 例えば、 N, N—ジメチルアミノエチル (メタ) ァ クリレート、 N, N—ジェチルアミノエチル (メタ) ァクリレート、 N— tーブ チルアミノエチル (メタ) ァクリレートなどの含窒素アルキル (メタ) ァクリレ ート;アクリルアミド、 メ夕クリルアミド、 N—メチル (メタ) アクリルアミド、 N—ェチル (メタ) アクリルアミド、 N—メチロール (メタ) アクリルアミド、 N—メトキシメチル (メタ) アクリルアミド、 N—ブトキシメチル (メタ) ァク リルアミド、 N, N—ジメチル (メタ) アクリルアミド、 N, N—ジメチルアミ ノプロピル (メタ) アクリルアミド、 N, N—ジメチルアミノエチル (メタ) ァ クリルアミド等の重合性アミド類; 2—ビニルピリジン、 1—ビニル—2—ピロ リドン、 4—ビニルビリジンなどの芳香族含窒素モノマー;ァリルアミンなどが 挙げられる。 Examples of the nitrogen-containing monomer include nitrogen-containing monomers such as N, N-dimethylaminoethyl (meth) acrylate, N, N-getylaminoethyl (meth) acrylate, and N-t-butylaminoethyl (meth) acrylate. Alkyl (meth) acrylate; acrylamide, methacrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxy Polymerizable amides such as methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylamide; 2- Vinylpyridine, 1-vinyl-2-pyrrolidone, 4- Aromatic nitrogen-containing monomers such as Nirubirijin; Ariruamin like.
水酸基含有モノマーとしては、 例えば、 2—ヒドロキシェチル (メタ) ァクリ レート、 ヒドロキシプロピル (メタ) ァクリレート、 2, 3—ジヒドロキシブチ ル (メタ) ァクリレート、 4—ヒドロキシブチル (メタ) ァクリレー卜及びポリ エチレングリコールモノ (メタ) ァクリレート等の、 多価アルコールとアクリル 酸又はメ夕クリル酸とのモノエステル化物;上記多価アルコールとアクリル酸又 はメタクリル酸とのモノエステル化物に ε -力プロラクトンを開環重合した化合 物などが挙げられる。 Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, 2,3-dihydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and polyethylene. Monoester of polyhydric alcohol and acrylic acid or methacrylic acid, such as glycol mono (meth) acrylate; ε-force prolactone is released from the monoester of polyhydric alcohol with acrylic acid or methacrylic acid. Ring-polymerized compounds are exemplified.
その他の共重合可能なモノマーとしては、 例えば、 メチル (メタ) ァクリレ一 ト、 ェチル (メタ) ァクリレート、 η—プロピル (メタ) ァクリレート、 イソプ 口ピル (メ夕) ァクリレート、 η—ブチル (メ夕) ァクリレート、 イソブチル (メタ) ァクリレート、 tert—ブチル (メタ) ァクリレート、 2—ェチルへキシ ル (メタ) ァクリレート、 n—ォクチル (メタ) ァクリレート、 ラウリル (メ 夕) ァクリレート、 トリデシル (メタ) ァクリレート、 ォクタデシル (メタ) ァ クリレート、 イソステアリル (メタ) ァクリレート等の炭素数 1〜 2 4のアルキ ル (メタ) ァクリレート;スチレン、 酢酸ビニルなどが挙げられる。 これらの化 合物は、 1種で、 又は 2種以上を組合せて使用することができる。 尚、 本明細書において、 「 (メタ) ァクリレート」 は、 ァクリレート又はメタ ァクリレートを意味する。 Other copolymerizable monomers include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, η-propyl (meth) acrylate, isop pill (meth) acrylate, η-butyl (me) Acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, octadecyl ( Alkyl (meth) acrylates having 1 to 24 carbon atoms, such as meth) acrylate and isostearyl (meth) acrylate; styrene, vinyl acetate and the like. These compounds can be used alone or in combination of two or more. In the present specification, “(meth) acrylate” means acrylate or methacrylate.
上記ウレタン系樹脂としては、 ポリエステルポリオール、 ポリエーテルポリオ ール等のポリオールとジイソシァネートから得られるポリウレタン樹脂を、 必要 に応じてジオール、 ジァミン等のような 2個以上の活性水素を持つ低分子量化合 物である鎖伸長剤の存在下で鎖伸長し、 水中に安定に分散又は溶解させたものを 好適に使用できる。 かかるウレタン系樹脂としては、 例えば、 特公昭 4 2— 2 4 1 9 2号、 特公昭 4 2— 2 4 1 9 4号、 特公昭 4 2— 5 1 1 8号、 特公昭 4 9— 9 8 6号、 特公昭 4 9一 3 3 1 0 4号、 特公昭 5 0— 1 5 0 2 7号、 特公昭 5 3 - 2 9 1 7 5号公報等に記載された公知のものを、 広く使用できる。 Examples of the urethane resin include a polyurethane resin obtained from a polyol such as polyester polyol or polyether polyol and diisocyanate, and a low molecular weight compound having two or more active hydrogens such as diol and diamine, if necessary. It is preferable to use those obtained by elongating a chain in the presence of a chain extender and stably dispersing or dissolving in water. Examples of such urethane-based resins include, for example, Japanese Patent Publication No. Sho 42-241, Japanese Patent Publication Sho 42-241, Japanese Patent Publication Sho 42-511, and Japanese Patent Publication Sho 49-9. No. 86, No. 493-1330, No. 50-150, No. 27, No. 53-291, No. 5, etc. Can be widely used.
ポリウレ夕ン樹脂を水中に安定に分散又は溶解させる方法としては、 例えば下 記の方法が利用できる。 As a method for stably dispersing or dissolving the polyurethane resin in water, for example, the following method can be used.
(1)ポリウレタン樹脂の側鎖又は末端に水酸基、 アミノ基、 カルボキシル基等 のイオン性基を導入することにより親水性を付与し、 自己乳化により水中に分散 又は溶解する方法。 (1) A method of imparting hydrophilicity by introducing an ionic group such as a hydroxyl group, an amino group, or a carboxyl group into a side chain or a terminal of a polyurethane resin, and dispersing or dissolving in water by self-emulsification.
(2)反応の完結したポリゥレ夕ン榭脂、 又は末端ィソシァネート基をプロック 剤でプロックしたポリゥレタン樹脂を、 乳化剤と機械的剪断力を用いて強制的に 水中に分散する方法。 このブロック剤としては、 ォキシム、 アルコール、 フエノ ール、 メルカブタン、 ァミン、 重亜硫酸ソーダ等を挙げることができる。 (2) A method of forcibly dispersing a polyether resin having completed the reaction or a polyether resin in which terminal isocyanate groups are blocked with a blocking agent, using an emulsifier and mechanical shearing force. Examples of the blocking agent include oxime, alcohol, phenol, mercaptan, amine, and sodium bisulfite.
(3)末端イソシァネート基を持つポリウレタン樹脂を、 水、 乳化剤及び鎖伸長 剤と混合し、 機械的剪断力を用いて分散化と高分子量化を同時に行う方法。 (3) A method in which a polyurethane resin having a terminal isocyanate group is mixed with water, an emulsifier, and a chain extender, and dispersion and high molecular weight are simultaneously performed using mechanical shearing force.
(4)ポリウレ夕ン樹脂の原料ポリオールとして、 ポリエチレングリコールのご とき水溶性ポリオールを使用して得られたポリゥレ夕ン樹脂を、 水中に分散又は 溶解する方法。 (4) A method of dispersing or dissolving a polyurethane resin obtained using a water-soluble polyol such as polyethylene glycol as a raw polyol for the polyurethane resin in water.
上記ポリウレタン樹脂の分散又は溶解方法によって得られた水性樹脂は、 単独 で又は二種以上を混合して、 使用できる。 The aqueous resin obtained by the method for dispersing or dissolving the polyurethane resin described above can be used alone or as a mixture of two or more.
上記ポリウレタン系樹脂の合成に使用できるジィソシァネートとしては、 芳香 族、 脂環族及び脂肪族のジイソシァネートが挙げられる。 具体的には、 例えば、 —ジメ卜キシ一 4, 4 '―ビフエ二レンジイソシァネート、 p—キシリレンジィ ソシァネート、 m—キシリレンジイソシァネート、 1, 3— (ジイソシアナトメ チル) シクロへキサノン、 1, 4— (ジイソシアナトメチル) シクロへキサノン、 4, 4 ジイソシアナトシクロへキサノン、 4, 4 'ーメチレンビス (シクロ へキシ^/イソシァネート) 、 イソホロンジイソシァネート、 2, 4一トリレンジ イソシァネート、 2 , 6—卜リレンジイソシァネー卜、 p—フエ二レンジイソシ ァネート、 ジフエエルメタンジイソシァネート、 m—フエ二レンジイソシァネー ト、 2 , 4—ナフ夕レンジイソシァネート、 3 , 3 '—ジメチル— 4, 4 'ービ フエ二レンジイソシァネート、 4 , 4 '―ビフエ二レンジイソシァネート等が挙 げられる。 これらのうち 2 , 4—トリレンジイソシァネート、 2 , 6—トリレン ートが特に好ましい。 Examples of the diisocyanate that can be used for synthesizing the polyurethane-based resin include aromatic, alicyclic, and aliphatic diisocyanates. Specifically, for example, —Dimethoxy-1,4'-biphenylenediisocyanate, p-xylylenediisocyanate, m-xylylenediisocyanate, 1,3- (diisocyanatomethyl) cyclohexanone, 1,4 -— (diisocyanate) Methyl) cyclohexanone, 4,4 diisocyanatocyclohexanone, 4,4'-methylenebis (cyclohex ^ / isocyanate), isophorone diisocyanate, 2,4-tolylene diisocyanate, 2,6-trirangene Isocyanate, p-phenylene diisocyanate, diphenylmethane diisocyanate, m-phenylene diisocyanate, 2,4-naphthylene diisocyanate, 3,3'-dimethyl-4, 4'-biphenylene diisocyanate, 4,4'-biphenylene diisocyanate, and the like. Of these, 2,4-tolylene diisocyanate and 2,6-tolylene are particularly preferred.
上記ポリウレタン系樹脂の市販品としては、 例えば、 「ハイドラン HW— 3 3 0」 、 「ハイドラン HW— 3 4 0」 、 「ハイドラン HW— 3 5 0」 (いずれも大 日本インキ化学工業 (株) 製、 商品名) 、 「スーパーフレックス 1 0 0」 、 「ス 一パーフレックス 1 5 0」 、 「スーパーフレックス F— 3 4 3 8 D」 (いずれも 第一工業製薬 (株) 製、 商品名) などを挙げることができる。 Commercially available polyurethane resins include, for example, "Hydran HW-330", "Hydran HW-340", and "Hydran HW-350" (all manufactured by Dainippon Ink and Chemicals, Inc.) , Product name), “Superflex 100”, “Superflex 150”, “Superflex F—34438D” (all manufactured by Dai-ichi Kogyo Pharmaceutical Co., Ltd.) Can be mentioned.
上記ポリビエルアルコール系樹脂としては、 ゲン化度 8 7 %以上のポリビエル アルコールであることが好ましく、 ケン化度 9 8 %以上の、 いわゆる完全ケン化 ポリビニルアルコールであることが特に好ましい。 また、 数平均分子量が 3, 0 0 0〜1 0 0, 0 0 0の範囲内にあることが好適である。 The polyvier alcohol-based resin is preferably a polyvier alcohol having a degree of genification of 87% or more, and particularly preferably a so-called completely saponified polyvinyl alcohol having a degree of saponification of 98% or more. It is also preferable that the number average molecular weight is in the range of 3,000 to 10,000,000.
上記ポリオキシアルキレン鎖含有樹脂としては、 ポリオキシエチレン鎖又はポ リオキシプロピレン鎖を有するものが好適に使用でき、 例えば、 ポリエチレング リコール、 ポリプロピレングリコール、 ポリオキシエチレン鎖とポリオキシプロ ピレン鎖とがブロック状に結合したブロック化ポリオキシアルキレングリコール などを挙げることができる。 As the above polyoxyalkylene chain-containing resin, those having a polyoxyethylene chain or a polyoxypropylene chain can be suitably used. For example, polyethylene glycol, polypropylene glycol, or a polyoxyethylene chain and a polyoxypropylene chain in a block form can be used. And a blocked polyoxyalkylene glycol bonded to.
上記ォレフィン一重合性不飽和カルボン酸共重合体系樹脂としては、 エチレン、 プロピレン等のォレフィンと (メタ) アクリル酸、 マレイン酸等の重合性不飽和 力ルポン酸との共重合体、 及び該共重合体の水分散液に重合性不飽和化合物を加 えて乳化重合しさらに粒子内架橋してなる樹脂の 2種から選ばれる少なくとも 1 種の水分散性樹脂又は水溶性樹脂を、 好適に使用できる。 Examples of the above-mentioned olefin monopolymerizable unsaturated carboxylic acid copolymer resin include a copolymer of an olefin such as ethylene and propylene and a polymerizable unsaturated sulfonic acid such as (meth) acrylic acid and maleic acid; The polymerizable unsaturated compound is added to the combined aqueous dispersion. In addition, at least one kind of water-dispersible resin or water-soluble resin selected from two kinds of resins obtained by emulsion polymerization and further intra-particle crosslinking can be suitably used.
上記ォレフィンと重合性不飽和カルボン酸との共重合体は、 一種以上のォレフ ィンと一種以上の重合性不飽和カルボン酸との共重合体である。 該共重合体にお いては、 モノマー含有量として、 該不飽和カルボン酸が 3〜 6 0重量%、 好まし くは 5〜4 0重量%の範囲内であることが適当である。 この共重合体中の酸基を 塩基性物質で中和することにより水に分散できる。 The copolymer of an olefin and a polymerizable unsaturated carboxylic acid is a copolymer of one or more olefins and one or more polymerizable unsaturated carboxylic acids. In the copolymer, the monomer content of the unsaturated carboxylic acid is suitably in the range of 3 to 60% by weight, preferably 5 to 40% by weight. The copolymer can be dispersed in water by neutralizing the acid groups in the copolymer with a basic substance.
上記共重合体の水分散液に、 重合性不飽和化合物を加えて乳化重合し、 さらに 粒子内架橋してなる架橋樹脂における該重合性不飽和化合物としては、 例えば前 記水分散性又は水溶性のァクリル系樹脂の説明で列挙したピエルモノマー類等が 挙げられ、 1種又は 2種以上を適宜選択して使用できる。 The polymerizable unsaturated compound in the crosslinked resin obtained by adding a polymerizable unsaturated compound to an aqueous dispersion of the above-mentioned copolymer and subjecting it to emulsion polymerization and further cross-linking within the particles is, for example, the above-mentioned water-dispersible or water-soluble The pierced monomers listed in the description of the acryl-based resin can be used, and one or more kinds can be appropriately selected and used.
水性有機高分子化合物 (C) の含有割合は、 チタン含有水性液 (A) の固形分 1 0 0重量部に対して 1 0〜2 , 0 0 0重量部、 特に 1 0 0〜1, 0 0 0重量部 の範囲内が塗布剤の安定性、 得られる酸化チタン膜の耐食性などの点から好まし い。 The content ratio of the aqueous organic polymer compound (C) is 100 to 2,000 parts by weight, preferably 100 to 1.0 parts by weight, based on 100 parts by weight of the solid content of the titanium-containing aqueous liquid (A). The amount within the range of 100 parts by weight is preferable from the viewpoint of the stability of the coating agent, the corrosion resistance of the obtained titanium oxide film, and the like.
本発明の酸化チタン膜形成用塗布剤 I Iは、 各必須成分を常法で混合することに より調製できる。 本発明塗布剤 I Iは、 中性又は酸性領域で安定な水性液であり、 その p Hは通常 1〜7の範囲である。 特に、 酸性領域で貯蔵安定性が良く、 p H 1〜5の範囲であるのが好ましい。 本発明塗布剤 I Iは、 必要に応じて、 例えば、 メタノール、 エタノール、 イソプロピルアルコール、 エチレングリコール、 プロ ピレンダリコール等の親水性溶剤を含んでいてもよい。 本発明塗布剤 I Iは、 必要 に応じて、 水又は親水性溶剤を用いて、 希釈して使用できる。 The coating agent II for forming a titanium oxide film of the present invention can be prepared by mixing each essential component by a conventional method. The coating agent II of the present invention is an aqueous liquid that is stable in a neutral or acidic region, and its pH is usually in the range of 1 to 7. In particular, the storage stability is good in the acidic region, and the pH is preferably in the range of 1 to 5. The present coating composition II may contain, if necessary, a hydrophilic solvent such as methanol, ethanol, isopropyl alcohol, ethylene glycol, or propylene glycol. The coating composition II of the present invention can be used by diluting it with water or a hydrophilic solvent, if necessary.
本発明塗布剤 I Iには、 必要に応じて、 更に、 アンモニア、 有機塩基性化合物、 アル力リ金属水酸化物、 アル力リ土類金属水酸化物等の塩基性中和剤を含有する ことができる。 有機塩基性化合物としては、 例えばエタノールァミン、 トリェチ ルァミンを、 又アルカリ金属水酸化物としては、 例えば水酸化リチウム、 水酸化 ナトリウム、 水酸化カリウム等を挙げることができる。 The coating composition II of the present invention may further contain, if necessary, a basic neutralizing agent such as ammonia, an organic basic compound, an alkaline metal hydroxide, or an alkaline earth metal hydroxide. Can be. Examples of the organic basic compound include ethanolamine and triethylamine, and examples of the alkali metal hydroxide include lithium hydroxide, sodium hydroxide, and potassium hydroxide.
本発明の塗布剤 I Iには、 必要に応じて、 更に、 各種の添加物を含有することも できる。 添加物としては、 例えば、 増粘剤、 防菌剤、 防鲭剤、 酸化チタンゾル、 酸化チタン粉末、 体質顔料、 防鲭顔料、 着色顔料、 界面活性剤等を挙げることが できる。 防鲭剤としては、 例えば、 タンニン酸、 フィチン酸、 ベンゾトリアゾ一 ル等を挙げることができる。 体質顔料としては、 例えば、 マイ力、 タルク、 シリ 力、 硫酸バリウム、 クレ一等を挙げることができる。 The coating composition II of the present invention may further contain various additives, if necessary. Examples of additives include thickeners, antibacterial agents, antibacterial agents, titanium oxide sols, Examples thereof include titanium oxide powder, extender pigments, sun protection pigments, coloring pigments, and surfactants. Examples of the protective agent include tannic acid, phytic acid, benzotriazole and the like. Examples of the extender pigment include my power, talc, sili power, barium sulfate, and clay.
本発明の酸化チタン膜形成用塗布剤 I及び I Iは、 貯蔵安定性に優れている。 ま た、 該塗布剤は、 金属基材に、 耐食性、 密着性、 加工性等が良好な酸化チタンを 含有する被膜を形成できる。 酸化チタン膜形成方法及び酸化チタン膜で被覆された金属基材 The coating agents I and II for forming a titanium oxide film of the present invention have excellent storage stability. Further, the coating agent can form a coating containing titanium oxide having good corrosion resistance, adhesion, workability, and the like on a metal substrate. Method for forming titanium oxide film and metal substrate coated with titanium oxide film
本発明の酸化チタン膜形成方法は、 上記本発明塗布剤 I又は I Iを、 金属基材に 塗布し、 乾燥することにより、 行われる。 これにより、 酸化チタン膜で被覆され た金属基材が得られる。 この被覆金属基材は、 そのまま防鲭被覆金属基材として 使用することができる。 The method for forming a titanium oxide film of the present invention is carried out by applying the above-mentioned coating agent I or II of the present invention to a metal substrate and drying it. Thus, a metal substrate covered with the titanium oxide film is obtained. This coated metal substrate can be used as it is as a protection metal substrate.
本発明の酸化チタン膜形成方法が適用される金属基材としては、 少なくとも表 面が金属である基材であれば、 特に制限されない。 例えば、 表面が、 鉄、 アルミ 二ゥム、 亜鉛、 銅、 錫、 これらのいずれかの金属を含む合金である基材を挙げる ことができる。 特に、 綱板基材及びアルミニウム又はアルミニウム合金基材を用 いるのが、 好ましい。 The metal substrate to which the method for forming a titanium oxide film of the present invention is applied is not particularly limited as long as the substrate has at least a metal surface. For example, a base material whose surface is iron, aluminum, zinc, copper, tin, or an alloy containing any one of these metals can be given. In particular, it is preferable to use a rope base material and an aluminum or aluminum alloy base material.
上記鋼板基材としては、 例えば、 溶融亜鉛めつき鋼板、 電気亜鉛めつき鋼板、 鉄—亜鉛合金めつき鋼板、 ニッケル—亜鉛合金めつき鋼板、 アルミニウム一亜鉛 合金めつき鋼板等を挙げることができる。 また、 アルミニウム—亜鉛合金めつき 鋼板としては、 例えば、 「ガルバリウム」 、 「ガルファン」 という商品名で販売 されているものを、 挙げることができる。 また、 鋼板基材として、 クロム酸塩処 理、 リン酸亜鉛処理、 複合酸化膜処理等の化成処理を施した亜鉛系めつき鋼板も 使用することもできる。 更に、 鋼鈑基材は、 鋼板が組み立てられたものであって も構わない。 Examples of the steel sheet substrate include a hot-dip galvanized steel sheet, an electro-zinc plated steel sheet, an iron-zinc alloy plated steel sheet, a nickel-zinc alloy plated steel sheet, and an aluminum-zinc alloy plated steel sheet. . Further, as the aluminum-zinc alloy-coated steel sheet, for example, those sold under the trade names “Galvalume” and “Galphan” can be mentioned. Further, a zinc-coated steel sheet which has been subjected to a chemical conversion treatment such as a chromate treatment, a zinc phosphate treatment, and a composite oxide film treatment can also be used as the steel sheet substrate. Further, the steel sheet base material may be a steel sheet assembled.
また、 上記アルミニウム又はアルミニウム合金基材としては、 特に限定されな いが、 代表例として、 熱交換器用のフィンを挙げることができる。 該基材として の熱交換器用フィンとしては、 熱交換器に組み立てられる前の部材であっても、 又熱交換器に組み立てられた状態のものであっても良く、 公知のものをいずれも 使用できる。 The aluminum or aluminum alloy substrate is not particularly limited, but a typical example is a fin for a heat exchanger. As the heat exchanger fin as the base material, even a member before being assembled into the heat exchanger, It may be in a state assembled in a heat exchanger, and any known one can be used.
本発明塗布剤 I又は I Iを、 金属基材に塗布する方法としては、 例えば、 浸漬塗 装、 シャワー塗装、 スプレー塗装、 ロール塗装、 電着塗装等の公知の方法によつ て塗装することができる。 塗布剤の乾燥条件は、 通常、 素材到達最高温度が約 6 0〜2 5 0 °Cとなる加熱条件で約 2秒から約 3 0分間乾燥させることが好適であ る。 As a method for applying the coating agent I or II of the present invention to a metal substrate, for example, a known method such as dip coating, shower coating, spray coating, roll coating, and electrodeposition coating can be used. it can. As for the drying condition of the coating agent, it is usually preferable to dry the coating material under heating conditions at which the maximum temperature of the material reaches about 60 to 250 ° C. for about 2 seconds to about 30 minutes.
また、 塗布剤の乾燥被膜膜厚としては、 通常、 0 . 0 0 1〜1 0 m程度、 特 に 0 . 1〜3 mとするのが好ましい。 0 . 0 0 1 m未満になると、 耐食性、 耐水性等の性能が劣り、 一方 1 0 mを超えると、 被膜が割れたり、 耐食性等が 低下するので好ましくない。 Further, the dry film thickness of the coating agent is usually preferably about 0.01 to 10 m, particularly preferably 0.1 to 3 m. If it is less than 0.001 m, the performance such as corrosion resistance and water resistance will be inferior. On the other hand, if it exceeds 10 m, the coating will be cracked or the corrosion resistance will be reduced, which is not preferable.
かくして、 本発明の酸化チタン膜形成方法により、 金属基材に、 耐食性、 密着 性、 加工性、 耐指紋性等が良好な酸化チタン被膜が形成できる。 Thus, according to the method for forming a titanium oxide film of the present invention, a titanium oxide film having good corrosion resistance, adhesion, workability, fingerprint resistance and the like can be formed on a metal substrate.
また、 本発明塗布剤 I又は I Iは、 金属基材以外の基材に塗布し、 乾燥すること により、 酸化チタン被膜を形成することもできる。 Further, the coating agent I or II of the present invention can be applied to a substrate other than a metal substrate and dried to form a titanium oxide film.
金属基材以外の基材としては、 特に制限されない。 例えば、 ポリ塩化ビニル樹 脂、 ポリエチレンテレフ夕レート、 アクリル系樹脂、 シリコン系樹脂、 ポリエス テル系樹脂、 弗素系樹脂、 エポキシ系樹脂、 ポリエチレン樹脂、 ナイロン樹脂、 プチラール樹脂、 繊維素樹脂、 フエノール樹脂等、 これらの 2種以上の樹脂が組 合わさった樹脂からなるプラスチック基材;ガラス、 セメント等の無機基材;紙、 繊維等のパルプ基材; これらのプラスチック基材、 無機基材、 パルプ基材に表面 処理やプライマーが施された基材等を挙げることができる。 The substrate other than the metal substrate is not particularly limited. For example, polyvinyl chloride resin, polyethylene terephthalate, acrylic resin, silicone resin, polyester resin, fluorine resin, epoxy resin, polyethylene resin, nylon resin, petital resin, cellulose resin, phenol resin, etc. , A plastic substrate composed of a resin in which two or more of these resins are combined; an inorganic substrate such as glass or cement; a pulp substrate such as paper or fiber; a plastic substrate, an inorganic substrate, or a pulp substrate And a substrate to which a surface treatment or a primer has been applied.
上記基材に塗布する方法としては、 例えば、 浸漬塗装、 シャワー塗装、 スプレ 一塗装、 ロール塗装、 電着塗装等の公知の方法 よって塗装することができる。 塗布剤の乾燥条件は、 通常、 素材到達最高温度が約 2 0〜2 5 0 °Cとなる加熱条 件で約 2秒〜約 3 0分間乾燥させることが好適である。 また、 塗布剤の乾燥被膜 膜厚としては、 通常、 0 . 0 0 1〜1 程度とするのが好ましい。 As a method of applying to the above-mentioned base material, it can be applied by a known method such as dip coating, shower coating, spray coating, roll coating, and electrodeposition coating. As for the drying condition of the coating agent, it is generally preferable to dry the coating material for about 2 seconds to about 30 minutes under heating conditions at which the maximum temperature of the material reaches about 20 to 250 ° C. The dry coating film thickness of the coating agent is usually preferably about 0.001-1.
本発明塗布剤 I又は I Iにより酸化チタン被膜を形成した基材上には、 必要に応 じて、 上層被膜を形成することもできる。 この上層被膜を形成する組成物は、 目 的に応じて適宜選定すればよく、 種々の塗料組成物を使用することができる。 こ の塗料組成物としては、 例えば、 潤滑被膜形成組成物、 高耐食性被膜形成組成物、 プライマー塗料、 着色上塗塗料等を挙げることができる。 潤滑被膜形成組成物、 高耐食性被膜形成組成物又はプライマー塗料を塗装、 乾燥し、 さらにその上に着 色上塗塗料を塗装してもよい。 If necessary, an upper layer film can be formed on the substrate on which the titanium oxide film is formed by the coating agent I or II of the present invention. The composition forming this upper layer coating is It may be appropriately selected according to the conditions, and various coating compositions can be used. Examples of the coating composition include a lubricating coating forming composition, a highly corrosion resistant coating forming composition, a primer coating, and a colored top coating. The composition for forming a lubricating film, the composition for forming a highly corrosion-resistant film, or a primer paint may be applied and dried, and then a color top coat may be applied thereon.
本発明塗布剤 I又は I Iで被覆されたアルミニウム又はアルミニウム合金基材は、 耐食性、 親水性、 密着性、 加工性等に優れた被膜を有しているが、 これに光照射 を行うことにより、 更に親水性を向上させることができる。 The aluminum or aluminum alloy substrate coated with the coating agent I or II of the present invention has a coating excellent in corrosion resistance, hydrophilicity, adhesion, workability, and the like. Further, hydrophilicity can be improved.
また、 アルミニウム又はアルミニウム合金基材に、 本発明塗布剤を被覆した被 覆基材が、 熱交換器用フィンとして使用するものである場合には、 必要に応じて、 該被膜上に、 更に親水化処理被膜を形成することができる。 If the coated substrate obtained by coating the coating agent of the present invention on an aluminum or aluminum alloy substrate is to be used as a fin for a heat exchanger, if necessary, the surface of the coated film may be further hydrophilized. A treatment film can be formed.
上記親水化処理被膜は、 表面が親水性で十分な被膜強度を有し、 耐水性、 下地 処理皮膜への密着性が良好なものである。 上記親水化処理被膜の形成は、 通常、 親水化処理組成物を、 塗布、 乾燥することによって、 好適に行うことができる。 親水化処理組成物としては、 親水性被膜形成性バインダを含有するものが好ま しい。 好ましい親水性被膜形成性バインダとしては、 例えば、 (1)親水性有機樹 脂を主成分とし、 必要に応じて架橋剤を組合せてなる有機樹脂系パインダ、 (2) 親水性有機樹脂とコロイダルシリ力を主成分とし、 必要に応じて架橋剤を組合せ てなる有機樹脂 ·コロイダルシリカ系バインダ、 (3)生成分のアルカリ珪酸塩と ァニオン系又はノニオン系水性有機樹脂との混合物である水ガラス系パインダ等 を挙げることができる。 これらのバインダの内、 有機樹脂系バインダ(1)、 有機 樹脂 ·コロイダルシリカ系バインダ (2)がより好ましい。 発明を実施するための最良の形態 The surface of the hydrophilic treatment film is hydrophilic, has sufficient film strength, has good water resistance, and has good adhesion to the underlayer treatment film. The formation of the above-mentioned hydrophilized coating film can be suitably performed usually by applying and drying the hydrophilized composition. As the hydrophilic treatment composition, a composition containing a hydrophilic film-forming binder is preferable. Preferred hydrophilic film-forming binders include, for example, (1) an organic resin-based binder comprising a hydrophilic organic resin as a main component and, if necessary, a crosslinking agent; and (2) a hydrophilic organic resin and a colloidal silicone. Organic resin composed mainly of force and optionally combined with a cross-linking agent. Colloidal silica-based binder. (3) Water glass-based, which is a mixture of formed alkali silicate and anionic or nonionic aqueous organic resin. Pinda and the like can be mentioned. Among these binders, an organic resin-based binder (1) and an organic resin-colloidal silica-based binder (2) are more preferable. BEST MODE FOR CARRYING OUT THE INVENTION
次に、 製造例、 実施例及び比較例を挙げて、 本発明をより具体的に説明する。 但し、 本発明は以下の例に限定されるものではない。 各例に記載の 「部」 及び 「%」 は重量基準である。 チタン含有水性液 (A) の調製 製造例 1 Next, the present invention will be described more specifically with reference to Production Examples, Examples and Comparative Examples. However, the present invention is not limited to the following examples. “Parts” and “%” in each example are based on weight. Preparation of titanium-containing aqueous liquid (A) Production Example 1
四塩化チタン 6 0 %水溶液 5 c cを蒸留水で 5 0 0 c cとした水溶液に、 1 0 %アンモニア水を滴下し、 水酸化チタンを沈殿させた。 沈殿を蒸留水で洗浄後、 過酸化水素水 3 0 %溶液を 1 0 c c加えかき混ぜ、 ペルォキソチタン酸を含む固 形分 2 %の黄色半透明粘性液体であるチタン含有水性液 ( 1 ) 7 0 c cを得た。 製造例 2 10% aqueous ammonia was added dropwise to an aqueous solution obtained by converting 5 cc of a titanium tetrachloride aqueous solution 5 cc with distilled water to 500 cc to precipitate titanium hydroxide. After washing the precipitate with distilled water, add 10 cc of a 30% solution of hydrogen peroxide and stir to obtain a titanium-containing aqueous liquid (1) 70 cc, a yellow translucent viscous liquid with a solid content of 2% containing peroxotitanic acid. I got Production Example 2
テトラ i s o—プロポキシチタン 1 0部と i s o—プロパノール 1 0部の混合 物を、 3 0 %過酸化水素水 1 0部と脱イオン水 1 0 0部の混合物中に 2 0 °Cで 1 時間かけて撹拌しながら滴下した。 その後 2 5でで 2時間熟成し、 黄色透明の少 し粘性のある固形分 2 %のペルォキソチタン酸水溶液であるチタン含有水性液 ( 2 ) を得た。 A mixture of 10 parts of tetra-iso-propoxytitanium and 10 parts of iso-propanol was added to a mixture of 10 parts of 30% hydrogen peroxide solution and 100 parts of deionized water at 20 ° C for 1 hour. The mixture was added dropwise while stirring. Thereafter, the mixture was aged at 25 for 2 hours to obtain a titanium-containing aqueous liquid (2), which is a yellow transparent, slightly viscous peroxotitanic acid aqueous solution having a solid content of 2%.
製造例 3 Production Example 3
製造例 2において、 テトラ i s o—プロポキシチタンに代えて、 テトラ n—ブ トキシチタンを同量使用する他は、 製造例 2と同様にして、 固形分 2 %のチタン 含有水性液 (3 ) を得た。 In Preparation Example 2, a titanium-containing aqueous liquid (3) having a solid content of 2% was obtained in the same manner as in Preparation Example 2, except that the same amount of tetra-n-butoxytitanium was used instead of tetra-iso-propoxytitanium. .
製造例 4 Production Example 4
製造例 2において、 テトラ i s o—プロポキシチタンに代えて、 テトラ i s o 一プロポキシチタンの 3量体を同量使用する他は、 製造例 2と同様にして、 固形 分 2 %のチタン含有水性液 (4 ) を得た。 In Preparation Example 2, a titanium-containing aqueous liquid having a solid content of 2% (4%) was prepared in the same manner as in Preparation Example 2, except that the same amount of a trimer of tetra-iso-propoxytitanium was used instead of tetra-iso-propoxytitanium. ).
製造例 5 Production Example 5
製造例 2において、 過酸化水素水を 3倍量用い 5 (TCで 1時間かけて滴下し、 その後 6 0 °Cで 3時間熟成する他は、 製造例 2と同様にして、 固形分 2 %のチタ ン含有水性液 ( 5 ) を得た。 In Preparation Example 2, a 3% amount of hydrogen peroxide was used.5 (TC was added dropwise over 1 hour, and then aged at 60 ° C for 3 hours. Thus, a titanium-containing aqueous liquid (5) was obtained.
製造例 6 Production Example 6
製造例 3で得たチタン含有水性液を、 更に 9 5 で 6時間加熱処理し、 白黄色 の半透明な酸化チタン分散液である固形分 2 %のチタン含有水性液 (6 ) を得た。 製造例 7 The titanium-containing aqueous liquid obtained in Production Example 3 was further subjected to a heat treatment at 95 to 6 hours to obtain a titanium-containing aqueous liquid (6) having a solid content of 2% as a white-yellow translucent titanium oxide dispersion. Production Example 7
テトラ i s o—プロポキシチタン 1 0部と i s o—プロパノール 1 0部の混合 物を、 「T K S— 2 0 3」 (ティカ (株) 製、 商品名、 平均粒子径 6 nmのアナ ターゼ型酸化チタン微粒子の水性ゾル) 5部 (固形分として) 、 3 0 %過酸化水 素水 1 0部及ぴ脱イオン水 1 0 0部の混合物中に、 1 0でで 1時間かけて撹拌し ながら滴下した。 その後 1 0 °Cで 2 4時間熟成し、 黄色透明の少し粘性のある固 形分 2 %のチタン含有水性液 (7 ) を得た。 本発明酸化チタン膜形成用塗布剤 Iの例 A mixture of 10 parts of tetra-iso-propoxytitanium and 10 parts of iso-propanol was mixed with “TKS-203” (manufactured by Tika Co., Ltd., trade name; Aqueous sol of titanium oxide fine particles of type 5) (as solid content) in a mixture of 10 parts of 30% hydrogen peroxide water and 100 parts of deionized water at 10 over 1 hour It was added dropwise with stirring. Thereafter, aging was performed at 10 ° C. for 24 hours to obtain an aqueous liquid (7) containing 2% of titanium, which was transparent and yellow and had a slightly viscous solid content. Example of coating agent I for forming titanium oxide film of the present invention
実施例 1 Example 1
製造例 1で得たチタン含有水性液 ( 1 ) 5 0部、 1 0 %メタリン酸 5部及び脱 イオン水 4 5部を混合して、 本発明の酸化チタン膜形成用塗布剤を得た。 50 parts of the titanium-containing aqueous liquid (1) obtained in Production Example 1, 5 parts of 10% metaphosphoric acid, and 45 parts of deionized water were mixed to obtain a coating material for forming a titanium oxide film of the present invention.
実施例 2〜: L 6及び比較例 1〜 2 Examples 2 to: L6 and Comparative Examples 1 to 2
表 1に示す組成に基づき、 実施例 1と同様にして、 本発明の塗布剤及び比較用 の塗布剤を得た。 Based on the compositions shown in Table 1, in the same manner as in Example 1, a coating agent of the present invention and a coating agent for comparison were obtained.
表 1 table 1
実 施 例 Example
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
(1) 50 (1) 50
(2) 50 50 50 50 50 50 (2) 50 50 50 50 50 50
(A) (3) 50 (A) (3) 50
(4) 50 (4) 50
(5) (Five)
(6) (6)
(7) (7)
赠リン酸 5 5 10 5 5 直口リン酸 5 赠 Phosphoric acid 5 5 10 5 5
ナトリウム Sodium
トリホ。リリン 5 Torriho. Lilin 5
删ゥム Pum
歸ラリン酸 5 Larynic acid 5
ナトリウム Sodium
隐キ タリン 5 Puki Tallinn 5
翻ゥム Translation
衡'ルコニゥ廣は纖 Hiroshi Luconi
權シ'ルコニゥ應 ンモニゥム Gong Shi's Condominium
10%アンモニア水 10% ammonia water
薦 7讓匕リチウム 7 Literary Lithium
脱ィォ K 45 45 45 45 45 40 45 45 45 本発明酸化チタン膜形成用塗布剤 Iの性能試験 Deo K 45 45 45 45 45 40 45 45 45 Performance test of the coating agent I for forming a titanium oxide film of the present invention
実施例 1〜 1 6及び比較例 1〜 2で得た各塗布剤を用いて、 金属基材の被覆処 理を行い、 得られた被覆基材の耐食性を調べた。 Using each coating agent obtained in Examples 1 to 16 and Comparative Examples 1 and 2, a coating treatment of a metal substrate was performed, and the corrosion resistance of the obtained coated substrate was examined.
(1)アルミニゥム板の被覆処理 (1) Coating treatment of aluminum plate
板厚 0 . 1 mmのアルミニウム板 (A 1 0 5 0 ) を、 アルカリ脱脂剤 (日本シ 一ビーケミカル (株) 製、 商品名 「ケミクリーナー 5 6 1 B」 ) を溶解した濃度 2 %の水溶液を使用して脱脂、 水洗した後、 各塗布剤を乾燥被膜重量が 0 . 2 g /m2になるようにローラー塗装し、 素材到達温度が 1 0 0 °Cになるようにして 2 0秒間焼付けて、 酸化チタン被膜を形成した。 A 0.1% thick aluminum plate (A1500) was dissolved in an alkaline degreasing agent (Nippon Shii-Bee Chemical Co., Ltd., trade name "Chem Cleaner 561B") at a concentration of 2%. degreased using an aqueous solution, washed with water, each coating agent dry coating weight 0. and roller coating so that 2 g / m 2, 2 as the material reaches the temperature becomes 1 0 0 ° C 0 After baking for 2 seconds, a titanium oxide film was formed.
(2)被覆板の耐食性 (2) Corrosion resistance of coated plate
上記各被覆板について、 J I S Z 2 3 7 1の塩水噴霧試験法に準じて測定し た。 試験時間は 1 2 0時間、 2 4 0時間、 3 6 0時間及び 4 8 0時間の 4段階と し、 下記基準により評価した。 The above coated plates were measured in accordance with the salt spray test method of JISZ2371. The test time has four stages of 120 hours, 240 hours, 360 hours and 480 hours. And evaluated according to the following criteria.
a…塗面に白サビ、 フクレの発生が認められない、 a ... No white rust or blistering is observed on the painted surface.
b…白サビ又はフクレが少し発生、 b ... A little white rust or blistering occurs
c…白サビ又はフクレが著しく発生。 c: White rust or blisters are remarkably generated.
試験結果を表 2に示す。 Table 2 shows the test results.
表 2 Table 2
(3)鋼板の被覆処理 (3) Steel sheet coating
板厚 0 . 6 mmの電気亜鉛めつき鋼板 (片面のめっき付着量 2 0 g/m2) を、 アルカリ脱脂剤 (日本シービーケミカル (株) 製、 商品名 「ケミクリーナー 5 6 1 B」 ) を溶解した濃度 2 %の水溶液を使用して脱脂、 水洗した後、 各塗布剤を 乾燥被膜重量が 1 . 0 g /m2となるようにローラー塗装し、 素材到達温度が 1 0 0 °Cになるようにして 2 0秒間焼付けて、 酸化チタン被膜を形成した。 An electrogalvanized steel sheet with a thickness of 0.6 mm (coating weight on one side: 20 g / m 2 ) was replaced with an alkaline degreasing agent (trade name “Chem Cleaner 56 1 B” manufactured by Nippon CB Chemical Co., Ltd.) the using concentration of 2% aqueous solution of defatted, washed with water, each coating agent dry coating weight 1. 0 g / m 2 and made so by roller coating, material temperature reached 1 0 0 ° C And baked for 20 seconds to form a titanium oxide film.
(4)被覆板の耐食性 (4) Corrosion resistance of coated plate
上記各被覆板の端面部及び裏面部をシールした試験塗板について、 J I S Z 2 3 7 1の塩水噴霧試験法に準じて測定した。 試験時間は 2 4時間、 4 8時間及 び 7 2時間の 3段階とし、 下記基準により評価した。 The test coated plate in which the end surface and the back surface of each of the coated plates were sealed was measured according to the salt spray test method of JISZ2371. Testing time is 24 hours, 48 hours And three hours of 72 hours, and evaluated according to the following criteria.
a :白鯖の発生が認められない、 a: No occurrence of white mackerel is observed.
b :白鲭の発生程度が塗膜面積の 5 %未満、 b: The degree of whitening is less than 5% of the coating film area,
c :白鯖の発生程度が塗膜面積の 5 %以上で 1 0 %未満、 c: The degree of white mackerel generation is 5% or more of the coating film area and less than 10%,
d :白鯖の発生程度が塗膜面積の 1 0 %以上で 5 0 %未満、 d: The occurrence of white mackerel is 10% or more of the coating film area and less than 50%,
e :白鲭の発生程度が塗膜面積の 5 0 %以上。 e: The degree of whitening is 50% or more of the coating film area.
試験結果を表 3に示す。 Table 3 shows the test results.
表 3 Table 3
(5)鋼板の被覆処理 (5) Steel sheet coating
板厚 0 . 6 mmの電気亜鉛めつき鋼板 (片面のめっき付着量 2 0 g /m2) の 表面を、 アルカリ脱脂した後、 「プレパレ Z」 (日本パーカライジング (株) 製、 商品名) をスプレー塗装して表面調整を行った。 ついで、 「パルポンド 3 3 0 8」 (日本パーカライジング (株) 製、 商品名、 リン酸亜鉛水溶液) をスプレ 一塗装した後、 水洗、 乾燥してリン酸亜鉛処理を施しためっき鋼板を得た。 リン 酸亜鉛処理被膜の付着量は 1 . 5 g Zm2とした。 上記リン酸亜鉛処理を施しためっき鋼板表面に、 前記各塗布剤を乾燥被膜重量 が 1 . 0 g /m2になるようにスプレー塗装し、 素材到達温度が 1 0 0でになる ようにして 2 0秒間焼付けて、 酸化チタン被膜を形成した。 Alkaline degreasing the surface of a 0.6 mm-thick electro-zinc-plated steel sheet (coating weight 20 g / m 2 on one side), followed by “Preparet Z” (trade name, manufactured by Nippon Parkerizing Co., Ltd.) The surface was adjusted by spray painting. Then, after spray-coating “Pal Pond 338” (trade name, aqueous zinc phosphate solution, manufactured by Nippon Parkerizing Co., Ltd.), the coated steel sheet was subjected to zinc phosphate treatment by washing with water and drying. The adhesion amount of the zinc phosphate treated coating was 1.5 g Zm 2 . The plated steel sheet surface subjected to the zinc phosphate treatment, dry coating weight each of said coating agent is 1. 0 g / m was spray-coated at 2, material temperature reached Ensure a 1 0 0 By baking for 20 seconds, a titanium oxide film was formed.
(6)被覆板の耐食性 (6) Corrosion resistance of coated plate
上記各被覆板の端面部及び裏面部をシールした試験塗板について、 J I S Z 2 3 7 1の塩水噴霧試験法に準じて測定した。 試験時間は 2 4時間、 4 8時間及 び 7 2時間の 3段階とし、 下記基準により評価した。 The test coated plate in which the end face and the back face of each coated plate were sealed was measured according to the salt spray test method of JIS Z 2371. The test time was set in three stages of 24 hours, 48 hours and 72 hours, and evaluated according to the following criteria.
a :白鲭の発生が認められない、 a: No whitening is observed.
b :白鲭の発生程度が塗膜面積の 5 %未満、 b: The degree of whitening is less than 5% of the coating film area,
c :白鲭の発生程度が塗膜面積の 5 %以上で 1 0 %未満、 c: The degree of whitening is 5% or more of the coating film area and less than 10%,
d :白鲭の発生程度が塗膜面積の 1 0 %以上で 5 0 %未満、 d: The degree of whitening is 10% or more of the coating film area and less than 50%,
e :白鲭の発生程度が塗膜面積の 5 0 %以上。 e: The degree of whitening is 50% or more of the coating film area.
試験結果を表 4に示す。 Table 4 shows the test results.
表 4 Table 4
水性有機高分子化合物 (c) の調製 製造例 8 Preparation of aqueous organic polymer compound (c) Production Example 8
温度計、 攪拌械、 冷却器、 滴下ロートを備えた 1Lの四ッロフラスコに、 イソ プロピルアルコール 180部を入れ、 窒素置換の後、 フラスコ内の温度を 85 に調整し、 ェチルァクリレート 140部、 メチルメタクリレート 68部、 スチレ ン 15部、 N—n—ブトキシメチルアクリルアミド 15部、 2—ヒドロキシェチ ルァクリレート 38部及びアクリル酸 24部よりなる単量体混合物を、 触媒の 2, 2' ーァゾビス (2, 4一ジメチルヮレロニトリル) 6部とともに約 2時間を要 して滴下した。 滴下終了後同温度で、 さらに 5時間反応を続けると重合率がほぼ 100%、 固形分約 63%、 酸価約 67mgKOHZgの無色透明な樹脂溶液が 得られた。 この樹脂溶液 500部に対してジメチルァミノエタノール 108部を 混合し、 水を加えて十分に攪拌することによって、 固形分 30%のアクリル樹脂 水分散液 (C 1) を得た。 Place 180 parts of isopropyl alcohol in a 1-L four-neck flask equipped with a thermometer, stirrer, cooler, and dropping funnel. After purging with nitrogen, adjust the temperature in the flask to 85, and add 140 parts of ethyl acrylate. , Methyl methacrylate 68 parts, styrene 15 parts, Nn-butoxymethylacrylamide 15 parts, 2-hydroxyethyl acrylate 38 parts and acrylic acid 24 parts were mixed with the catalyst 2,2'-azobis (2,2). It was added dropwise over 6 hours together with 6 parts of 4-dimethylperonitrile. When the reaction was continued at the same temperature for 5 hours after the completion of the dropwise addition, a colorless and transparent resin solution having a polymerization rate of almost 100%, a solid content of about 63%, and an acid value of about 67 mgKOHZg was obtained. To 500 parts of this resin solution, 108 parts of dimethylaminoethanol were mixed, water was added, and the mixture was sufficiently stirred to obtain an aqueous acrylic resin dispersion (C1) having a solid content of 30%.
製造例 9 Production Example 9
攪拌装置、 還流冷却器、 温度計、 液体滴下装置を備えた反応装置に、 「ェピコ —ト 1009」 (シェル化学社製、 商品名、 分子量 3, 750のエポキシ樹脂) 1, 880 g (0. 5モル) とメチルイソプチルケトンノキシレン = 1 1 (重 量比) の混合溶媒 1, 000 gを加えた後、 攪拌加熱し、 均一に溶解した。 その 後 70°Cまで冷却し、 液体滴下装置に分取したジ (n—プロパノ一ル) ァミン 7 0 gを 30分間を要して滴下した。 この間、 反応温度を 70°Cに保持した。 滴下 終了後 120 で 2時間保持し、 反応を完結させることにより、 固形分 66%の ァミン変性エポキシ樹脂を得た。 得られた樹脂 1, 000 gに対して 88%の蟻 酸 25部を混合し、 水を加えて十分に攪拌することによって、 固形分 30%のァ ミン変性エポキシ樹脂水分散液 (C2) を得た。 本発明酸化チタン膜形成用塗布剤 11の例 In a reactor equipped with a stirrer, reflux condenser, thermometer, and liquid dropping device, “Epicoto 1009” (trade name, manufactured by Shell Chemical Company, epoxy resin with a molecular weight of 3,750) 1,880 g (0. After adding 1,000 g of a mixed solvent of 5 mol) and methylisobutylketone noxylene = 11 (weight ratio), the mixture was stirred and heated to dissolve uniformly. Thereafter, the temperature was cooled to 70 ° C., and 70 g of di (n-propanol) amine collected in a liquid dropping device was dropped over 30 minutes. During this time, the reaction temperature was maintained at 70 ° C. After completion of the dropwise addition, the mixture was maintained at 120 at 2 hours to complete the reaction, thereby obtaining an amine-modified epoxy resin having a solid content of 66%. To 1,000 g of the obtained resin, 25 parts of 88% formic acid were mixed, and water was added thereto. The mixture was thoroughly stirred to obtain a 30% solids content aqueous amine-modified epoxy resin dispersion (C2). Obtained. Example of coating agent 11 for forming titanium oxide film of the present invention
実施例 17 Example 17
製造例 1で得たチタン含有水性液 (1) 50部、 20%ジルコニウム弗化水素 酸 5部、 30%アクリル樹脂水分散液 (C 1) 10部及び脱イオン水 35部を混 合して、 本発明の酸化チタン膜形成用塗布剤を得た。 実施例 1 8〜 2 7及び比較例 3〜 5 Mix the titanium-containing aqueous liquid obtained in Production Example 1 (1) 50 parts, 20% zirconium hydrofluoric acid 5 parts, 30% acrylic resin aqueous dispersion (C1) 10 parts and deionized water 35 parts. Thus, a coating material for forming a titanium oxide film of the present invention was obtained. Examples 18 to 27 and Comparative Examples 3 to 5
表 5に示す組成に基づき、 実施例 1 7と同様にして、 本発明の塗布剤及び比較 用の塗布剤を得た。 Based on the compositions shown in Table 5, in the same manner as in Example 17, a coating agent of the present invention and a coating agent for comparison were obtained.
表 5 Table 5
実 施 例 Example
17 18 19 20 21 22 23 17 18 19 20 21 22 23
(1) 50 50 50 50 50 (1) 50 50 50 50 50
(2) 50 (2) 50
(A) (3) 50 (A) (3) 50
(4) (Four)
(5) (Five)
(6) (6)
(7) (7)
20%ヅルコニ贿は 5 2. 5 10 20% コ coni 贿 is 5 2. 5 10
(Β'搬 赠ン 纖 10 20 (Β'Conveyor fiber 10 20
概繊は纖 2. 5 The fiber is Fiber 2.5
脚タリン酸 10 Leg taric acid 10
歸誦 K分散 10 20 液 (C1) Recitation K dispersion 10 20 liquid (C1)
(ai ァミン変 f生; Lfキシ樹 15 25 (ai famine f raw; Lf xy tree 15 25
跳儀夜 (C2) Jumping Night (C2)
「サラン L- 411」 10 20 `` Saran L-411 '' 10 20
「クラレ RSホ。リマ- RS - 105」 25 “Kuraray RS Ho. Lima-RS-105” 25
脱ィォ 35 25 37. 5 15 37. 5 15 10 35 25 37.5 15 37.5 15 10
表 5 纏き) (Table 5)
上記表 5において、 「サランラテックス L— 411」 及び 「クラレ RSポリマ — RS— 105」 は、 下記のものを示す。 In Table 5 above, "Saran Latex L-411" and "Kuraray RS Polymer-RS-105" indicate the following.
サランラテックス L— 41 1 :旭化成工業 (株) 製、 商品名、 塩化ビニリデン 樹脂、 固形分 50%。 Saran Latex L-411: manufactured by Asahi Kasei Kogyo Co., Ltd., trade name, vinylidene chloride resin, solid content 50%.
クラレ RSポリマー RS— 105 :クラレ (株) 製、 商品名、 ポリビニルアル コール、 固形分 10%。 本発明酸化チタン膜形成用塗布剤 IIの性能試験 Kuraray RS Polymer RS-105: Kuraray Co., Ltd., trade name, polyvinyl alcohol, solid content 10%. Performance test of coating agent for forming titanium oxide film of the present invention II
実施例 17〜 27及び比較例 3〜 5で得た各塗布剤を用いて、 鋼板基材の防鲭 被覆処理を行い、 得られた被覆鋼板の塗膜外観、 密着性及び耐食性を調べた。 (1)鋼板基材の防鑌被覆処理 Using each of the coating agents obtained in Examples 17 to 27 and Comparative Examples 3 to 5, a steel sheet substrate was subjected to a protective coating treatment, and the coated film appearance, adhesion, and corrosion resistance of the obtained coated steel sheet were examined. (1) Protection coating of steel substrate
板厚 0. 8mmの各種めつき鋼板を、 基材として用いた。 使用しためっき鋼板 は、 下記の 6種類である。 (i)電気亜鉛めつき鋼板:めっき付着量 20 g/m2、 これを 「EG」 という、Various plated steel sheets with a thickness of 0.8 mm were used as the base material. The following six types of plated steel sheets were used. (i) Electro-galvanized steel sheet: coating weight 20 g / m 2 , which is called “EG”
(ii)溶融亜鉛めつき鋼板:めっき付着量 60 g/m2、 これを 「HDGJ という、(ii) Hot-dip galvanized steel sheet: coating weight of 60 g / m 2 , called “HDGJ”
(iii)亜鉛一鉄合金めつき鋼板:めっき中の F e量 10 %、 めっき付着量 60 g/m これを 「Zn— Fe」 という、 (iii) Steel sheet coated with zinc-iron alloy: 10% Fe content during plating, 60g / m coating weight This is called "Zn-Fe".
(iv)亜鉛—ニッケル合金めつき鋼板:めっき中の N i量 12 %、 めっき付着量 30 g/m2、 これを ΓΖη-Ν i J という、 (iv) Zinc-nickel alloy coated steel sheet: Ni content in plating is 12%, coating weight is 30 g / m 2 , which is called ΓΖη-Ν i J
(v)亜鉛一アルミニウム合金めつき鋼板:めっき中の A 1量 12%、 めっき付 着量 150 gZm2、 これを 「Zn— 12%A 1」 という、 (v) Zinc-aluminum alloy coated steel sheet: A1 content in plating is 12%, plating coverage is 150 gZm 2 , which is called “Zn—12% A1”.
(vi)亜鉛一アルミニウム合金めつき鋼板:めっき中の A 1量 55%、 めっき付 着量 250 g/m2、 これを 「Zn— 55%A 1」 という。 (vi) Zinc-aluminum alloy coated steel sheet: A1 content in plating is 55%, plating deposition amount is 250 g / m 2 , which is called “Zn—55% A1”.
上記各めつき鋼板の表面を、 アルカリ脱脂剤 (日本シ一ビーケミカル (株) 製、 商品名 「ケミクリーナー 561 B」 ) を溶解した濃度 2%の水溶液を、 液温 65 で 20秒間スプレーして脱脂後、 60 の温水を 20秒間スプレーして洗浄し た。 この脱脂しためっき鋼板に、 各塗布剤を乾燥被膜重量が 0. 5 gZm2とな るようにスプレー塗装し、 雰囲気温度 250 で 15秒間 (素材到達温度が 10 o )乾燥して、 防鲭被膜を形成し、 被覆鋼板を得た。 The surface of each of the above-mentioned plated steel sheets is sprayed with a 2% concentration aqueous solution of an alkaline degreasing agent (trade name “Chem Cleaner 561 B”, manufactured by Nippon Chibi Chemical Co., Ltd.) at a liquid temperature of 65 for 20 seconds. After degreasing, it was washed by spraying 60 warm water for 20 seconds. This degreased plated steel sheet, each coating agent dry coating weight was spray painted so that Do and 0. 5 gZm 2, 15 seconds at ambient temperature 250 (Material temperature reached 10 o) and dried, anti鲭被film Was formed to obtain a coated steel sheet.
(2)被覆鋼板の性能試験 (2) Performance test of coated steel sheet
上記で得られた各被覆鋼板について、 下記試験方法に基いて、 塗膜外観、 密着 性及び耐食性の試験を行つた。 With respect to each coated steel sheet obtained above, a coating film appearance, adhesion, and corrosion resistance were tested based on the following test methods.
試験方法 Test method
塗膜外観:被膜の均一性について目視にて下記基準に基づいて評価した。 Coating appearance: The uniformity of the coating was evaluated visually based on the following criteria.
a :ムラがなく均一な外観である、 a: uniform appearance without unevenness,
b :ムラが部分的にある、 b: Partially uneven,
c :ムラが全面にある。 c: Unevenness is present on the entire surface.
密着性:被膜について、 J I S K5400の 8. 5. 2に記載の碁盤目テー プ法 (すきま間隔 lmm) を行い、 下記基準により密着性を評価した。 Adhesion: The coating was subjected to the cross-cut tape method (clearance interval lmm) described in 8.5.2 of JIS K5400, and the adhesion was evaluated according to the following criteria.
a :被膜の剥離が全く認められない、 a: No peeling of the coating was observed.
b :被膜の剥離が認められるが、 剥離面積は 5%未満、 b: Peeling of the coating is observed, but the peeling area is less than 5%,
c :剥離面積が 5 %以上で 20 %未満、 d :剥離面積が 2 0 %以上で 5 0 %未満、 c: Peeling area is 5% or more and less than 20%, d: Peeling area is 20% or more and less than 50%,
e :剥離面積が 5 0 %以上。 e: Peeling area is 50% or more.
耐食性:被覆鋼板の端面部及び裏面部をシールし、 J I S Z 2 3 7 1に規定 する塩水噴霧試験を 2 4時間、 4 8時間及び 7 2時間の 3段階で行い、 下記基準 により耐食性を評価した。 Corrosion resistance: Sealed the end face and the back face of the coated steel sheet, and performed the salt spray test specified in JISZ 2371 in three stages of 24 hours, 48 hours and 72 hours, and evaluated the corrosion resistance according to the following criteria .
a 塗面に白鲭及びフクレの発生が認められない、 a No white or blistering is observed on the painted surface.
b 白鲭又はフクレの発生程度が塗膜面積の 1 0 %未満、 b The degree of whitening or blistering is less than 10% of the coating area,
c 白鲭又はフクレの発生程度が塗膜面積の 1 0 %以上で 3 0 %未満、 d 白鲭又はフクレの発生程度が塗膜面積の 3 0 %以上で 5 0 %未満、 e 白鲭又はフクレの発生程度が塗膜面積の 5 0 %以上。 c The degree of whitening or swelling is 10% or more and less than 30% of the coating area, d The degree of whitening or swelling is 30% or more of the coating area and less than 50%, e The degree of blistering is 50% or more of the coating area.
試験結果を、 表 6に示す。 Table 6 shows the test results.
表 6 Table 6
本発明酸化チタン膜形成用塗布剤 11の例 Example of coating agent 11 for forming titanium oxide film of the present invention
実施例 2 8 Example 2 8
製造例 1で得たチタン含有水性液 ( 1 ) 5 0部、 2 0 %ジルコニウム弗化水素 酸 5部、 「 A C 1 0 L P」 (日本化薬 (株) 製、 ポリアクリル酸水溶液、 重量平 均分子量 2 5, 0 0 0、 酸価 7 7 9 m g KOHZ g、 固形分 1 0 %) 3 0部及び 脱イオン水 15部を混合して、 本発明の酸化チタン膜形成用塗布剤を得た。 50 parts of titanium-containing aqueous liquid obtained in Production Example 1 (1) 50 parts, 20% zirconium hydrofluoric acid 5 parts, “AC10 LP” (manufactured by Nippon Kayaku Co., Ltd., polyacrylic acid aqueous solution, weight average Average molecular weight 25,000, acid value 779 mg KOHZ g, solid content 10%) 30 parts and 15 parts of deionized water was mixed to obtain a coating composition for forming a titanium oxide film of the present invention.
実施例 29〜 33及び比較例 6〜 7 Examples 29 to 33 and Comparative Examples 6 to 7
表 7に示す組成に基づき、 実施例 28と同様にして、 本発明の塗布剤及び比較 用の塗布剤を得た。 Based on the compositions shown in Table 7, in the same manner as in Example 28, a coating agent of the present invention and a coating agent for comparison were obtained.
上記表 7において、 「AC 10LP」 、 「デンカポバール K—05」 及び 「P EG6000 S」 は、 下記のものを示す。 In Table 7 above, “AC 10LP”, “DENKA POVAL K-05” and “P EG6000 S” indicate the following.
AC 10LP: 日本化薬 (株) 製、 商品名、 ポリアクリル酸水溶液、 重量平均 分子量 25, 000、 酸価 779mgKOH/g、 固形分 10%。 AC 10LP: manufactured by Nippon Kayaku Co., Ltd., trade name, aqueous solution of polyacrylic acid, weight average molecular weight 25,000, acid value 779 mgKOH / g, solid content 10%.
デンカボパール K_05 :電気化学工業 (株) 製、 商品名、 ポリビニルアルコ ール、 ケンィ匕度 99%、 重合度 550、 固形分 10%。 Denka Bhopal K_05: manufactured by Denki Kagaku Kogyo Co., Ltd., trade name, polyvinyl alcohol, kendani degree 99%, polymerization degree 550, solid content 10%.
PEG6000 S :三洋化成工業 (株) 製、 商品名、 ポリエチレングリコール、 平均分子量 8, 300、 固形分 10%。 本発明酸化チタン膜形成用塗布剤 IIの性能試験 PEG6000 S: manufactured by Sanyo Chemical Industries, Ltd., trade name, polyethylene glycol, average molecular weight 8,300, solid content 10%. Performance test of coating agent for forming titanium oxide film of the present invention II
実施例 28〜33及び比較例 6〜7で得た各塗布剤を用いて、 アルミニウム基 材の防鲭被覆処理を行い、 得られた被覆アルミニウム板の塗膜外観、 親水性及び 耐食性を調べた。 Using each coating agent obtained in Examples 28 to 33 and Comparative Examples 6 to 7, an aluminum-based The material was subjected to a heat-resistant coating treatment, and the appearance, hydrophilicity and corrosion resistance of the coating film of the obtained coated aluminum plate were examined.
(1)アルミニウム基材の防鲭被覆処理 (1) Aluminum base metal coating treatment
板厚 0 . 1 mmのアルミニウム板 (A 1 0 5 0 ) を、 アルカリ脱脂剤 (日本シ ービ一ケミカル (株) 製、 商品名 「ケミクリーナー 5 6 1 B」 ) を溶解した濃度 2 %の水溶液を使用して脱脂、 水洗した後、 乾燥膜厚 5 / mとなるように、 3 0 °Cの各塗布剤中に 3 0秒間浸漬塗装し、 1 6 0 °Cで 1 0分間焼付けて防鲭被膜を 形成し、 被覆アルミニウム板を得た。 Aluminum plate (A1500) with a thickness of 0.1 mm dissolved in an alkaline degreasing agent (Nippon Chibi Chemical Co., Ltd., trade name "Chemcleaner 56 1B") at a concentration of 2% After degreased and rinsed with an aqueous solution of the above, dip-coating is applied to each coating agent at 30 ° C for 30 seconds to a dry film thickness of 5 / m, and baked at 160 ° C for 10 minutes. Thus, a water-proof coating was formed to obtain a coated aluminum plate.
(2)試験塗板の性能試験 (2) Performance test of test coated plate
上記各被覆アルミニウム板について、 下記試験方法に基いて、 塗膜外観、 親水 性及び耐食性の試験を行つた。 With respect to each of the coated aluminum plates described above, the coating film appearance, hydrophilicity, and corrosion resistance were tested based on the following test methods.
塗膜外観:防鲭被膜の均一性について目視にて下記基準に基づいて評価した。 a :ムラがなく均一な外観である、 Coating appearance: The uniformity of the anti-corrosion coating was visually evaluated based on the following criteria. a: uniform appearance without unevenness,
b :ムラが ¾5分的にある、 b: There is unevenness for 5 minutes.
c :ムラが全面にある。 c: Unevenness is present on the entire surface.
親水性:被覆アルミニウム板を水道水流水 (流水量は塗板 1 m2当り 1 5 k g / h r ) 中に 7 2時間浸漬した後の水接触角により、 親水性を評価した。 また、 比較の為、 この試験を行う前の初期試験板についても、 水接触角を測定した (初 期親水性) 。 水接触角は、 被覆アルミニウム板を 8 0 °Cで 5分間乾燥したのち、 被覆アルミニウム板の塗面上に注射器にて 0 . 0 4 c cの脱イオン水を滴下し水 滴を形成し、 水滴の接触角を協和科学 (株) 製 「コンタクタングルメ一夕一 D C AA型」 にて測定した。 水接触角が大きいほど、 親水性が大きいことを示す。 耐食性:上記各被覆アルミニウム板について、 J I S Z 2 3 7 1の塩水噴霧 試験法に準じて測定した。 試験時間は 1 2 0時間及び 2 4 0時間の 2段階とし、 下記基準により耐食性を評価した。 Hydrophilicity: The hydrophilicity was evaluated by the water contact angle after immersing the coated aluminum plate in running tap water (the amount of flowing water was 15 kg / hr per 1 m 2 of the coated plate) for 72 hours. For comparison, the water contact angle of the initial test plate before this test was also measured (initial hydrophilicity). The water contact angle was determined by drying the coated aluminum plate at 80 ° C for 5 minutes, then dropping 0.04 cc of deionized water with a syringe onto the coated surface of the coated aluminum plate to form a water droplet. Was measured using Kyowa Kagaku Co., Ltd. “Contacta Gourmet Ichiyoichi DC AA”. The greater the water contact angle, the greater the hydrophilicity. Corrosion resistance: The above coated aluminum plates were measured according to the salt spray test method of JISZ2371. The test time was set in two stages of 120 hours and 240 hours, and the corrosion resistance was evaluated according to the following criteria.
a:塗面に白鲭及びフクレの発生が認められない、 a: No white or blistering is observed on the painted surface,
b :白鲭又はフクレの発生程度が塗膜面積の 1 0 %未満、 b: The degree of whitening or blistering is less than 10% of the coating area,
c :白鲭又はフクレの発生程度が塗膜面積の 1 0 %以上で 3 0 %未満、 d:白鲭又はフクレの発生程度が塗膜面積の 3 0 %以上で 5 0 %未満、 e :白鲭又はフクレの発生程度が塗膜面積の 5 0 %以上。 c: The degree of whitening or swelling is 10% or more of the coating film area and less than 30%, d: The degree of whitening or swelling is 30% or more of the coating film area and less than 50%, e: The degree of whitening or blistering is 50% or more of the coating film area.
試験結果を、 表 8に示す。 Table 8 shows the test results.
表 8 Table 8
本発明の酸化チタン膜形成用塗布剤、 酸化チタン膜形成方法及び酸化チタン膜 で被覆された金属基材によれば、 次のような格別な効果が得られる。 According to the coating material for forming a titanium oxide film, the method for forming a titanium oxide film, and the metal substrate coated with the titanium oxide film of the present invention, the following special effects can be obtained.
( 1 ) 本発明塗布剤は、 貯蔵安定性に優れる。 その理由は、 チタン含有水性液 (A) 自体が安定であることと、 該水性液 (A) がリン酸系化合物、 チタン八口 ゲン化物等 (B ) 又は (Β ' ) と安定な錯体を形成することによるものと考えら れる。 (1) The coating composition of the present invention has excellent storage stability. The reason is that the titanium-containing aqueous liquid (A) itself is stable, and that the aqueous liquid (A) forms a stable complex with (B) or (Β ′) such as a phosphoric acid compound, titanium octa-genide or the like. It is thought to be due to formation.
( 2 ) 本発明の酸化チタン膜形成用塗布剤を用いた酸化チタン膜形成方法によ れば、 金属基材上に、 耐食性、 密着性、 耐久性、 加工性、 親水性等に優れる酸化 チタンを含む被膜を形成できる。 (2) According to the method for forming a titanium oxide film using the coating agent for forming a titanium oxide film of the present invention, titanium oxide having excellent corrosion resistance, adhesion, durability, workability, hydrophilicity and the like is formed on a metal substrate. Can be formed.
この被膜が耐食性や耐久性に優れるのは、 基材に対する密着性が優れること、 緻密な酸化チタン膜であるので酸素透過性や水蒸気透過性が小さいこと、 リン酸 系化合物、 チタンハロゲン化物等 (Β ) 又は (Β ' ) が金属に対するエッチング 剤及び腐食抑制剤として機能すること、 リン酸系化合物、 チタンハロゲン化物等 This film is excellent in corrosion resistance and durability because it has excellent adhesion to the substrate, because it is a dense titanium oxide film, it has low oxygen permeability and water vapor permeability, phosphoric acid compounds, titanium halides, etc. ( (Ii) or (Β ') functions as an etchant and corrosion inhibitor for metals, phosphoric acid compounds, titanium halides, etc.
( Β又は B ' ) が酸化チタンにより保護されること等によるものと考えられる。 また、 この被膜が密着性に優れるのは、 被膜中の酸化チタンが水酸基を含んでい るためと考えられる。 It is considered that ((or B ′) is protected by titanium oxide. It is considered that this film has excellent adhesion because the titanium oxide in the film contains a hydroxyl group.
( 3 ) 本発明酸化チタン膜形成方法を適用して得た被覆金属基材は、 防鲭被覆 基材として、 そのまま好適に使用することができる。 ( 4 ) 本発明塗布剤を、 アルミニウム又はアルミニウム合金基材の表面に塗装 して被膜を形成した熱交換器用フィンによれば、 冷房時に発生する凝縮水による フィン間の水のブリッジ形成を防止できる。 従って、 アルミニウム又はアルミ二 ゥム合金製のフィンの腐食が防止できる。 (3) The coated metal substrate obtained by applying the method for forming a titanium oxide film of the present invention can be suitably used as it is as a heat-resistant coated substrate. (4) According to the fin for a heat exchanger in which the coating agent of the present invention is coated on the surface of an aluminum or aluminum alloy base material to form a coating, water bridge formation between the fins due to condensed water generated during cooling can be prevented. . Therefore, the corrosion of the fins made of aluminum or aluminum alloy can be prevented.
Claims
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| JP2005206708A (en) * | 2004-01-23 | 2005-08-04 | Nippon Paint Co Ltd | Method for producing titanium oxide film |
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| EP0774535A1 (en) * | 1995-11-20 | 1997-05-21 | Nippon Paint Co., Ltd. | Surface treatment composition, surface treatment solution and surface treatment method for aluminium and its alloys |
| EP0812933A2 (en) * | 1996-06-13 | 1997-12-17 | Nippon Paint Co., Ltd. | Surface-treated metal material and metal surface treatment method |
-
2002
- 2002-01-21 JP JP2002561566A patent/JPWO2002061005A1/en active Pending
- 2002-01-21 WO PCT/JP2002/000371 patent/WO2002061005A1/en not_active Ceased
- 2002-01-23 TW TW91101041A patent/TWI224615B/en not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5410244A (en) * | 1977-06-27 | 1979-01-25 | Kansai Paint Co Ltd | Metal surface treating solution |
| JPS5424232A (en) * | 1977-07-26 | 1979-02-23 | Nippon Packaging Kk | Surface treating method of aluminum |
| JPS5438334A (en) * | 1977-08-31 | 1979-03-22 | Kansai Paint Co Ltd | Coating composition |
| EP0774535A1 (en) * | 1995-11-20 | 1997-05-21 | Nippon Paint Co., Ltd. | Surface treatment composition, surface treatment solution and surface treatment method for aluminium and its alloys |
| EP0812933A2 (en) * | 1996-06-13 | 1997-12-17 | Nippon Paint Co., Ltd. | Surface-treated metal material and metal surface treatment method |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002105402A (en) * | 2000-07-25 | 2002-04-10 | Kansai Paint Co Ltd | Coating material for forming inorganic film, method for forming inorganic film, base-treating agent for metallic material containing aluminum, heat exchanger aluminum fin material having hydrophilicity imparted thereto, and method of manufacturing heat exchanger aluminum fin material |
| JP2004076024A (en) * | 2002-08-09 | 2004-03-11 | Nippon Paint Co Ltd | Aluminum base material processing method and product |
| JP2005206708A (en) * | 2004-01-23 | 2005-08-04 | Nippon Paint Co Ltd | Method for producing titanium oxide film |
| JP2006009121A (en) * | 2004-06-29 | 2006-01-12 | Kansai Paint Co Ltd | Metal surface treatment composition and metal surface-treated steel sheet |
| JP2007022844A (en) * | 2005-07-15 | 2007-02-01 | Sustainable Titania Technology Inc | Oxide composite film, coating liquid for forming the film, method of manufacturing the coating liquid and method of forming the film |
| JP2007146257A (en) * | 2005-11-30 | 2007-06-14 | Jsr Corp | Method for forming aluminum film |
| JP2007177142A (en) * | 2005-12-28 | 2007-07-12 | Furukawa Co Ltd | Titania film-forming liquid and method for producing the same |
| JP2007327000A (en) * | 2006-06-09 | 2007-12-20 | Koji Yamada | Inorganic coating composition |
| JP2007327001A (en) * | 2006-06-09 | 2007-12-20 | Yamada Fumitaka | Inorganic coating composition |
| JP2010528121A (en) * | 2007-05-10 | 2010-08-19 | ピーピージー・ベー・ブイ | Primer composition |
| US9085701B2 (en) | 2007-05-10 | 2015-07-21 | Ppg B.V. | Primer composition |
| WO2011155538A1 (en) * | 2010-06-09 | 2011-12-15 | 日本ペイント株式会社 | Inorganic chromium-free metal surface treatment agent |
| JP2012017524A (en) * | 2010-06-09 | 2012-01-26 | Nippon Paint Co Ltd | Inorganic chromium-free metal surface treatment agent |
| US10005912B2 (en) | 2010-06-09 | 2018-06-26 | Chemetall Gmbh | Inorganic chromium-free metal surface treatment agent |
| JP2016176103A (en) * | 2015-03-19 | 2016-10-06 | 大日製罐株式会社 | Surface-treated steel sheet, metal container, method for producing surface-treated steel sheet, method for imparting rust resistance, method for improving slipperiness, method for preventing ablation, method for improving scratch resistance, and method for imparting chemical resistance |
| CN111455362A (en) * | 2019-01-03 | 2020-07-28 | 波音公司 | Titanium-based coating and method of making the coating |
| CN111455362B (en) * | 2019-01-03 | 2024-04-09 | 波音公司 | Titanium-based coating and method of making the coating |
| US12152306B2 (en) | 2019-01-03 | 2024-11-26 | The Boeing Company | Titanium-based coatings and methods for making coatings |
| WO2024075645A1 (en) * | 2022-10-03 | 2024-04-11 | 東洋製罐グループホールディングス株式会社 | Gas-barrier coating composition and gas-barrier laminate |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2002061005A1 (en) | 2004-06-03 |
| TWI224615B (en) | 2004-12-01 |
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