WO2000026159A1 - Method and system of apparatus for processing dung, especially poultry dung - Google Patents
Method and system of apparatus for processing dung, especially poultry dung Download PDFInfo
- Publication number
- WO2000026159A1 WO2000026159A1 PCT/NL1999/000672 NL9900672W WO0026159A1 WO 2000026159 A1 WO2000026159 A1 WO 2000026159A1 NL 9900672 W NL9900672 W NL 9900672W WO 0026159 A1 WO0026159 A1 WO 0026159A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- dung
- compost
- mixture
- composting
- dry substance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/10—Addition or removal of substances other than water or air to or from the material during the treatment
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/40—Treatment of liquids or slurries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Definitions
- the present invention relates to a method and system of apparatus for processing dung, in particular the processing to compost of cattle, pig, poultry and dung of said animal species in solid and liquid form (slurry) .
- Composting is understood to mean the process wherein using micro-organisms one or more organic waste products is degraded and converted into a stable end product such that only slow degradation of humous compounds still takes place therein.
- An object of the present invention is to provide a method which provides a solution for the above stated problem.
- a method for processing dung, in particular poultry dung, to compost comprising the following steps of:
- the wet dung is preferably transported to a dung processing area which comprises - one or more composting spaces, and
- the method preferably comprises the further steps of
- a usable product i.e. compost, which provides an economic advantage .
- nitrogen, phosphate or potassium the product can take the same form with a different fixed composition.
- a system of apparatus for performing the method according to the present invention.
- a chicken farm is provided which comprises such a system of apparatus .
- Figure 1 shows a flow diagram of a system of apparatus according to the present invention.
- Figure 2 shows a schematic view of a composting tunnel according to the present invention.
- FIG. 3 shows a flow diagram of the production process according to the present invention.
- the supplied solid dung is stored in a trench silo (SI) ; the supplied liquid dung is stored in a weighing tank with stirrer (01) ; the sieved structure- improving agent is stored in a trench silo (S7) ; the supplied fresh structure-improving agent is stored in a trench silo (S2) .
- the mixer (03) is filled by means of a power shovel (A) with a determined quantity of solid dung from trench silo (SI) , a determined quantity of sieved structure-improving agent from trench silo (S7) and fresh structure-improving agent (wood chippings, straw, wood fibre, hemp, plastic shapes) from trench silo (S2) as far as is necessary for filling purposes. Also added are a determined quantity of liquid dung from a tank (01) and a determined quantity of ammonium sulphate solution from a tank (04) .
- the mixing ratio depends on the structure, the C/N ratio and the dry substance content of the products for processing.
- the mixture from the mixer (03) is then deposited by means of a conveyor screw (05) onto a conveyor belt (06) , whereafter it drops onto a mobile conveyor belt (08) above the spreader (09) .
- a mobile conveyor belt (08) above the spreader (09) On this conveyor belt above spreader (09) an agent for improving the composting process is optionally added to the mixture.
- This conveyor belt (08) is horizontally movable and fills spreader (09) at the correct level in order to provide a good distribution of the mixture in spreader (09) . This level is reached by applying a back-pressure on the mixture using a counterweight (kg) . From this belt (08) the mixture drops onto the under-chain of spreader (09) with rotating rollers.
- the mixture is transported by the under-chain into spreader (09) , whereafter it is broken up by the rollers. Due to its flexibility the sheet behind spreader (09) provides a smooth through-flow of the mixture (no accumulation) . Via conveyor belts (06) and (10) the mixture passes to a "walker" (11) (mobile conveyor belt) .
- the mixture is then distributed evenly by a distributing disc (12) into one of the composting tunnels (T1-T5) over a width of a maximum of 5 metres (width of the tunnels) .
- the distributing disc (12) (a profiled round disc, of which the rotation speed, the rotation direction and the length and position of the pins can be adjusted) , lies at the end of the belt (11) , which moves in and out of the tunnels (T1-T5) .
- the mixture is composted under adjusted conditions (computer- controlled) . Once the mixture has composted sufficiently it is removed from the tunnels with a power shovel (B) and taken to a trench silo (S3-S6) for temporary storage.
- the composted mixture (a mixture of dung and structure-improving agent with a dry substance content of between 60 and 70%) is taken out of a trench silo (S3-S6) with a power shovel (B) and tipped into a bunker (13) . From this bunker the composted mixture passes via conveyor screws (14) and an elevator (15) to a drum sieve (16) . The structure-improving agent is separated from the composted dung and drops into a trench silo (S7) . Via an elevator (19) , conveyor belts (18) , a mass conveyor (20) and a walker (21) with a distributing disc (22) the composted dung is carried into the drying bunker (23) for drying.
- the distributing disc ensures distribution over a width of a maximum of 2.5 m (width of the drying bunker) .
- After drying the dried composted dung travels via a conveyor belt in drying bunker (23) to a sieve (25) , which sieves therefrom the remnants of structure- improving agent.
- the further sieved composted dung then travels via an elevator (19) and a mass conveyor (20) to an internal transporting means (e.g. a tractor with tipper) , which can be loaded in dust-free manner using a loading bellows (26) (optionally to the pressing area) .
- an internal transporting means e.g. a tractor with tipper
- the further sieved composted dung can be pressed to granules .
- These granules are poured into a bunker (28) and pass by means of a conveyor screw (29) and an elevator (30) to a belt dryer (31) where the granules are dried. After drying the granules are loaded in dust-free manner via a mass conveyor (32) , an elevator (33) , a mass conveyor (32) and a loading bellows (34) for delivery (optionally for sacking) . 1 . 4 Airf low
- Fresh air is drawn by a fan (36) through the heat exchanger (35) . Heat transfer takes place in heat exchanger (35) whereby the airflow (LI) is heated. This airflow (LI) is transported by fan (36) via an air duct and air valve (37) to the belt dryers (31) , drying bunker (23) and tunnels (T1-T5) .
- the airflow (L2) from the drying bunker (23) passes through an air valve (38) and then through a filter (39) , where dust is removed from the airflow.
- the airflow (L3) from the belt dryers goes through an air valve (38) and is merged with the airflow (L2) .
- This mixed airflow (L2-L3) is then supplied to the composting tunnels (T1-T5) through an air valve (41) .
- Composting tunnels (T1-T5) are provided in each case with a fan (45) for aerating the mixture in the tunnels with an airflow (LI or L2-L3) through perforated air ducts (46) in the floor of the tunnels (T1-T5) .
- Composting tunnels (T1-T5) have in each case an outlet (47) through which the airflow (L4) comes out onto an air duct.
- the remainder of the airflow (L2-L3) which is not taken up in the tunnels goes through an overpressure-relief valve (40) and is merged with the airflow (L4) .
- the mixed airflow (L2-L3- L4) which contains the ammonia, is drawn in by a fan (48) and subsequently transported via an air duct through the heat exchanger (35) , the chemical washer (49) and the cooling block (50) to the biobeds (B1-B12)
- Washing water is a solution of mains water (55) and sulphuric acid in the chemical washer (49) .
- the mixed airflow (L2-L3-L4) is cleaned in chemical washer (49).
- the sulphuric acid binds to the ammonia from the airflow (L2-L3-L4), thus creating ammonium sulphate.
- the acidity and the specific gravity of the washing water hereby changes.
- Condensation water results from warm airflow (L2-L3-L4) with a high relative humidity passing through a cooling block (50), whereby the water vapour condenses. This water is collected and runs to a tank (59) in a lower position.
- Percolation water results from relatively warm airflow (L2-L3-L4) with a high relative humidity cooling in the biofilters (B1-B12) , whereby the water vapour condenses. This water is collected and runs to the tank (59) in a lower position.
- Condensation and percolation water (W2-3) This is a mixture of condensation and percolation water, which is made suitable as cooling water by means of additives and aeration.
- the water from the tank (59) is pumped by means of a pomp (60) to the tanks (62) for purification.
- an agent for biological purification is added in the tanks (62) by means of a dosing device (61) .
- Aeration of the water takes place here by means of a blower (69) .
- the water remains there for 24 hours, whereafter it is used as cooling water. It is transported by means of a pump (68) to the supply tank of the cooling tower (64) to supplement the supply of cooling water caused by evaporation through the cooling tower.
- Rainwater and Mains water This is a mixture of rainwater and mains water, which is made suitable as cooling water by means of additives and aeration.
- the supply is supplemented with rainwater and mains water (W4-5) by means of a pomp (63) .
- Conveyor belt Transport of mixture (mobile) 25 9.
- Spreader (with under Breaking-up of mixture chain, rollers, sheet and overflow belt) 10.
- Walker (conveyor belt Transport and distribution mobile) of mixture 12. Distributing disc Distribution of mixture in tunnel 2.2. Further drying of powder (composted dung) (see also figure 2)
- Air valve Valve which opens when the air pressure becomes too high for the valve
- Air valve Controls the supply of air from belt dryer and drying bunker to tunnel 42 . Air valve Controls the supply of air from heat exchanger to tunnel
- Air valve Controls the supply of fresh air to tunnel
- Air valve Controls the recirculation of air from the tunnel
- Air valve outlet Controls the discharge of process air
- Cooling block Transfer of heat from process air to cooling water 51.
- Tank with dosing device Storage and dosing of products for treatment of the process air from the bio- filters
- volume control washing Maintaining level of the water quantity of washing water in the chemical washer by means of a float 56 .
- Dosing device Dosing of products for treatment of the condensation and percolation water
- apparatus function B1-B12 biofilter Biological cleaning of process air
- SI trench silo Storage solid dung
- S2 trench silo Storage fresh structure- improving agent
- T1-T5 tunnel Composting of the mixture Power shovel A Means for transporting solid dung and the structure-improving agent to mixer
- a structure-improving agent (B) (60-70% DS) is also supplied (flow 2) .
- flow 6 Before the mixture (38-42% DS) (flow 6) is carried into a tunnel (G) , it can first be sprayed (flow 7) with biological products so as to improve the composting process.
- the mixture (flow 7) is subsequently broken up (F) for a correct product distribution in the tunnel and a better oxygen through-flow to then obtain an aerobe bacteriological activity (oxygen consumption) .
- This mixture is then transported to a tunnel (flow 8) and distributed (G) .
- the tunnel is now filled with 400 m 3 of mixture at a filling height of 3.5 tot 4.0 m.
- the control program for this tunnel is now at stage 1.1 "filling" (for settings see annex) .
- the control program is then set to stage 1.2 "heating", whereafter the mixture heats up in 8 hours (set time) from 20 °C to 70 °C.
- the control program switches to stage 2.1 "pasteurizing” where the mixture is subsequently held for 8 hours (set time) at 70 °C.
- the control program switches to stage 3.1 "cooling before conditioning” where the mixture is cooled for 12 hours (set time) from 70 °C back to 65 °C.
- stage 4.1 When the temperature of 65 °C is reached, the control program switches to stage 4.1 "conditioning". In this stage the starting temperature of the mixture is 65 °C. This temperature is decreased over a period of 124 hours from 65 °C to 61 °C. During this stage the air supply (mixture of outside and tunnel air) is adjusted to 55 °C. The air supply is increased gradually over a period of 124 hours from 55 °C to 55.5 °C. During this stage oxygen minimum (14%) and maximum (22%) are set in order to cause optional response of the air valve which ensures that sufficient oxygen is supplied. Aerobe micro-organisms use oxygen to degrade organic matter.
- an airflow is adjusted of 6000 m 3 /hour, which is maintained by a (continuously regulated) fan.
- An airflow of 1000-2000 m 3 /hour leaves the tunnel at a temperature of 65 °C.
- the airflow (outside air) with a temperature of 16 °C and an RH of 70% which enters the tunnel will contain little water relative to the airflow (return air) with a temperature of 65 °C and an RH of 100% leaving the tunnel; water evaporation will therefore take place.
- Over a period of 124 hours 50,000 litres of water are evaporated (average 400 litres/hour) .
- the control program switches to stage 5.1 "cooling before emptying". During this stage the mixture is cooled in a preset time (16 hours) from 61 °C to 20 °C. Air is used which has been heated by a heat exchanger. This air has a great cooling and drying effect. During this cooling a further 5000 litres of water is evaporated (average 300 litres/hour) .
- the control program switches to stage 5.2 "ready for emptying" .
- stage 5.2 the control program for this tunnel stands at "ready for emptying” .
- the composted mixture is driven using a power shovel to a post- treatment storage (H) (flow 9) . After composting the mixture has acquired a dry substance content of 60-70%. 3 . 6 Sieving
- the composted mixture with a dry substance content of 60-70% is then sieved (I) , wherein the composted dung is separated from the structure-improving agent.
- the structure-improving agent goes to a store (J) (flow 11) for subsequent reuse .
- the composted dung (powder) with a dry substance content of 60-70% is carried into a drying bunker (K) (flow 13) and then dried for 16 hours. During this drying process an airflow, heated by the heat exchanger, of 10,000-25,000 m 3 /hour at a temperature of 55 °C and an RH of 5% is blown through the composted dung, whereby water is evaporated.
- the composted dung is concentrated to a dry substance content of between 70 and 80%.
- L second time
- the remaining structure-improving agent is sieved out and transported (flow 15) to a storage (J) for reuse.
- the material is ready for bulk delivery (flow 16) or for pressing to granules (flow 17) .
- Granules (pressed composted dung) with a dry substance content of 75-85% are supplied (flow 20) which are dried for 16 hours by means of a belt dryer (P) .
- a belt dryer P
- an airflow, heated by the heat exchanger of 10,000-25,000 m 3 /hour at a temperature of 55 °C and an RH of 5% is blown through the granules, whereby water is evaporated.
- the granules are concentrated to a dry substance content of a minimum of 90%.
- the dried granules are then ready for bulk delivery (flow 21) or for packaging (flow 22) .
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Fertilizers (AREA)
- Processing Of Solid Wastes (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU11892/00A AU1189200A (en) | 1998-11-02 | 1999-11-02 | Method and system of apparatus for processing dung, especially poultry dung |
| EP19990971407 EP1149062A1 (en) | 1998-11-02 | 1999-11-02 | Method and system of apparatus for processing dung, especially poultry dung |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NL1010441 | 1998-11-02 | ||
| NL1010441A NL1010441C2 (en) | 1998-11-02 | 1998-11-02 | Method and system of equipment for processing manure, in particular poultry manure. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2000026159A1 true WO2000026159A1 (en) | 2000-05-11 |
Family
ID=19768058
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/NL1999/000672 Ceased WO2000026159A1 (en) | 1998-11-02 | 1999-11-02 | Method and system of apparatus for processing dung, especially poultry dung |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1149062A1 (en) |
| AU (1) | AU1189200A (en) |
| NL (1) | NL1010441C2 (en) |
| WO (1) | WO2000026159A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2247099C1 (en) * | 2004-03-18 | 2005-02-27 | Лужков Юрий Михайлович | Apparatus for fermentative processing of liquid manure and bird dung |
| RU2579787C1 (en) * | 2014-12-23 | 2016-04-10 | Федеральное государственное автономное образовательное учреждение высшего профессионального образования "Уральский федеральный университет имени первого Президента России Б.Н. Ельцина" | System for accelerated aerobic processing of biomass |
| WO2021154088A1 (en) * | 2020-01-27 | 2021-08-05 | Jordpro Tiller As | A process of producing soil amendment from organic waste, and a fertilizer produced from same |
| RU2786923C1 (en) * | 2022-07-07 | 2022-12-26 | Общество с ограниченной ответственностью "ХОЛДИНГ АГРО" | Fermenter for accelerated processing of animal waste into organic fertilizer |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2018465A1 (en) * | 1970-04-17 | 1971-11-04 | Bielenberg, Reimer, 2000 Norderstedt; Giesers, Erich, 5900 Siegen-Kaan-Marienborn | Organic fertiliser contg manure and/or peat and minerals |
| US4710032A (en) * | 1985-04-29 | 1987-12-01 | Purac Ab | Arrangement for preparing a charge of compositible material for a composting plant |
| EP0506139A1 (en) * | 1991-03-28 | 1992-09-30 | INOUE, Satoshi | Method for manufacturing of organic fertilizers |
| US5558686A (en) * | 1993-10-19 | 1996-09-24 | Alpha-Omega Energia, Inc. | Method for making a fuel product |
-
1998
- 1998-11-02 NL NL1010441A patent/NL1010441C2/en not_active IP Right Cessation
-
1999
- 1999-11-02 AU AU11892/00A patent/AU1189200A/en not_active Abandoned
- 1999-11-02 WO PCT/NL1999/000672 patent/WO2000026159A1/en not_active Ceased
- 1999-11-02 EP EP19990971407 patent/EP1149062A1/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2018465A1 (en) * | 1970-04-17 | 1971-11-04 | Bielenberg, Reimer, 2000 Norderstedt; Giesers, Erich, 5900 Siegen-Kaan-Marienborn | Organic fertiliser contg manure and/or peat and minerals |
| US4710032A (en) * | 1985-04-29 | 1987-12-01 | Purac Ab | Arrangement for preparing a charge of compositible material for a composting plant |
| EP0506139A1 (en) * | 1991-03-28 | 1992-09-30 | INOUE, Satoshi | Method for manufacturing of organic fertilizers |
| US5558686A (en) * | 1993-10-19 | 1996-09-24 | Alpha-Omega Energia, Inc. | Method for making a fuel product |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2247099C1 (en) * | 2004-03-18 | 2005-02-27 | Лужков Юрий Михайлович | Apparatus for fermentative processing of liquid manure and bird dung |
| RU2579787C1 (en) * | 2014-12-23 | 2016-04-10 | Федеральное государственное автономное образовательное учреждение высшего профессионального образования "Уральский федеральный университет имени первого Президента России Б.Н. Ельцина" | System for accelerated aerobic processing of biomass |
| WO2021154088A1 (en) * | 2020-01-27 | 2021-08-05 | Jordpro Tiller As | A process of producing soil amendment from organic waste, and a fertilizer produced from same |
| RU2786923C1 (en) * | 2022-07-07 | 2022-12-26 | Общество с ограниченной ответственностью "ХОЛДИНГ АГРО" | Fermenter for accelerated processing of animal waste into organic fertilizer |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1149062A1 (en) | 2001-10-31 |
| NL1010441C2 (en) | 2000-05-03 |
| AU1189200A (en) | 2000-05-22 |
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