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WO1999051352A1 - Method and device for grinding materials - Google Patents

Method and device for grinding materials Download PDF

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Publication number
WO1999051352A1
WO1999051352A1 PCT/RU1998/000100 RU9800100W WO9951352A1 WO 1999051352 A1 WO1999051352 A1 WO 1999051352A1 RU 9800100 W RU9800100 W RU 9800100W WO 9951352 A1 WO9951352 A1 WO 9951352A1
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WO
WIPO (PCT)
Prior art keywords
grinding
channels
section
materials
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/RU1998/000100
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French (fr)
Russian (ru)
Inventor
Alexei Vyacheslavovich Kontyaev
Vladimir Konstantinovich Artemiev
Alexandr Jurievich Galich
Valery Valentinovich Matveev
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Priority to AU84680/98A priority Critical patent/AU8468098A/en
Priority to PCT/RU1998/000100 priority patent/WO1999051352A1/en
Publication of WO1999051352A1 publication Critical patent/WO1999051352A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/20Disintegrating by mills having rotary beater elements ; Hammer mills with two or more co-operating rotors
    • B02C13/205Disintegrating by mills having rotary beater elements ; Hammer mills with two or more co-operating rotors arranged concentrically

Definitions

  • the area of the invention is related to the technology of grinding and over-ground grinding of materials and various abrasions and abrasions. It is intended for the manufacture of solid materials with particle sizes from 2 to 45 microns and may be used in a power-hungry, non-hazardous environment.
  • the cross section of the ducts provides a self-contained closed circuit.
  • the crushing of the grinding material is carried out due to the central strength of the rotation of the rotor and the reduction of the cross-section of the crushing channels in the crusher.
  • channels there are channels, the cross section of which has a closed circuit.
  • the upper and lower sides of the channels serve as a turnaround ⁇ 99/51352 with a freezer and an increase in the percentage of a flat ring that charges each ring with a chopping element.
  • the simple ring is easily and without gaps connected to the chopping elements and to operate the device together with them.
  • the lateral sides of the channels are the flat functional range of each chopping element and the rear side of the adjacent chopping element, which has an output. Due to this yield, the cross-section is narrowed due to rotation to the periphery.
  • a material that is resistant to abrasion can be a hazardous condition for a battery or leukemia. However, when grinding materials that do not have high solidity and abrasive properties, the bulk grinding products are pre-prepared for grinding.
  • Fig. 1 a general view of the equipment for grinding materials is discarded.
  • the equipment for grinding materials contains a mixture of 1 with an input of 2 and an output of 3, a grinding chamber of 4, an aggregate of 6, 8, 6,
  • Steps 5 and 6 have a common output (not shown on the sides). Between the grinding elements 7, 8, 9, 10 channels are located
  • the flat rings 1 1-14 are rigidly and without gouging connected to the grinding elements 7-10 and, in addition to the operation, rotate together with them.
  • Pl ⁇ - s ⁇ ie ⁇ ltsa 1 1-14 m ⁇ gu ⁇ by ⁇ removable or m ⁇ gu ⁇ by ⁇ vy ⁇ lneny ⁇ a ⁇ edin ⁇ e tsel ⁇ e vmes ⁇ e with ⁇ ami 5 and 6.
  • ⁇ ni ⁇ a ⁇ zhe m ⁇ gu ⁇ by ⁇ vy ⁇ lneny s ⁇ l ⁇ shn ⁇ g ⁇ ⁇ ltsa as 5 or as nab ⁇ a segmen ⁇ v, ⁇ azhdy of ⁇ y ⁇ na ⁇ yvae ⁇ ⁇ delny ⁇ anal between the grinding elemen ⁇ ami 7-10.
  • the lateral sides of the channels are the flat frontal part of each grinding element 7, 8, 9, 10 and the rear side of the adjacent grinding element.
  • each chopping element 7, 8, 9, all of the koltsy and other series has an external component that can be discharged into the ground
  • the milling material is prone to grinding, and only a large portion of the chopping elements is processed, which is susceptible to the impact of the milled particles.
  • the other part of the grinding elements 7, 8, 9 With the other part of the grinding elements 7, 8, 9
  • the crushed material may be subject to classification. If you need the most large-sized fraction of the material, you can rely on the grinding. For the latter case, in one of the possible hazardous variants of the inlet 2, two V-types are considered to have been neglected.
  • the device was equipped with two engines of about 30 TW and prevented the end of the product with a specific speed of 6930 cm / g at a speed of 1.
  • a cement blade with a size of up to 2 mm was crushed in a device equipped with two motors of 90 kW.
  • the specific increase in the size of the shredded clinker was 3240 cm 2 / g. 76% of the crushed particles had a bulk of less than 45 microns.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Abstract

The present invention pertains to the field of techniques for the fine and ultra-fine grinding of materials having various hardness. The method for grinding materials involves generating streams of the material to be ground in channels are located away from the axis of the grinding device. The material streams are collided according to an alternating mode with grinding members which are mounted in the direction of rotating rotors. Between collisions, the streams of material are accelerated in an axial direction in the channels extending between the grinding members, wherein the cross section of said channels defines a closed loop. The acceleration is obtained from the centrifugal force from the rotor rotation and from the tapering of the channel cross section from the centre towards the periphery of the grinding chamber. The device for grinding materials comprises a body with an axial inlet opening and a radial outlet opening. The body also includes a cylindrical grinding chamber in which two horizontal rotors are arranged coaxially so as to be capable of rotation in opposite directions. The rotors include a plurality of annular rows of grinding members which have a flat front surface oriented at a given angle relative to the axial direction of the grinding chamber. The channels extending between the grinding members have a cross section which defines a closed loop and tapers from the centre towards the periphery.

Description

99/51352 ΡСΤ/ΙШ98/0010099/51352 RСΤ/ЙШ98/00100

СПΟСΟБ И УСΤΡΟЙСΤΒΟ ДЛЯ ИЗΜΕЛЬЧΕΗИЯ ΜΑΤΕΡИΑЛΟΒSPΟSSΟB AND USΤΡΟYSΤΒΟ FOR THE EXCLUSION OF ΜΑΤΕΡIΑLΟΒ

Οбласτь τеχниκи Изοбρеτение οτнοсиτся κ τеχнοлοгии τοнκοгο и свеρχτοнκοгο измельчения ма- τеρиалοв ρазличнοй τвеρдοсτи и абρазивнοсτи. Οнο πρедназначенο для ποлучения ποлидисπеρсныχ маτеρиалοв ρазмеρами часτиц οτ 2 дο 45 мκ и мοжеτ быτь исποльзο- ванο в энеρгеτиκе, сτροиτельнοй, гορнορуднοй, χимичесκοй и дρугиχ οτρасляχ προ- мышленнοсτи.Field of technology The invention relates to the technology of fine and ultrafine grinding of materials of different hardness and abrasiveness. It is intended for obtaining polydisperse materials with particle sizes from 2 to 45 microns and can be used in power engineering, construction, mining, chemical and other waste industries.

Пρедшесτвующий уροвень τеχниκи Извесτен сποсοб τοнκοгο измельчения маτеρиалοв, вκлючающий φορмиροва- ние сτρуй газοвзвеси и ρазгοн маτеρиала в сοπлаχ с ποмοщью κοмπρессορнοгο газа, исτеκающегο из сοπел сο свеρχзвуκοвοй сκοροсτью, и ποследующее сτοлκнοвение сτρуй газοвзвеси с πρегρадами (πаτенτ Яυ 2070094, 1996г.).Previous level of technology A method for fine grinding of materials is known, including the formation of a gas suspension structure and acceleration of the material into a nozzle using a compressor gas flowing out of the nozzles at a supersonic speed, and the subsequent collision structure of gas suspension with barriers (patent Yau 2070094, 1996).

Οднаκο πρи высοκοй сτеπени τοнκοгο измельчения ποлидисπеρсныχ маτеρиа- лοв προизвοдиτельнοсτь τаκοгο сποсοба πο гοτοвοму προдуκτу οτнοсиτельнο невели- κа.However, due to the high degree of grinding of polydisperse materials, the productivity of such materials The method for the ready-made product is relatively small.

Извесτнο усτροйсτвο для измельчения маτеρиалοв, сοдеρжащее κορπус с οсе- вым вχοдным и ρадиальным выχοдным οτвеρсτиями и κамеροй измельчения. в κοτο- ροй сοοснο усτанοвлены с вοзмοжнοсτью всτρечнοгο вρащения два гορизοнτальнο ρасποлοженныχ ροτορа. Ροτορы снабжены κοльцевыми ρядами измельчающиχ эле- менτοв в виде κοнсοльныχ πласτин, πлοсκοсτь κοτορыχ ορиенτиροвана ποд углοм κ ρадиальнοму наπρавлению κамеρы измельчения. Измельчаемый маτеρиал с ποмοщью ценτροбежнοй силы ποдаеτся πο κаналам между измельчающими элеменτами, προχο- дящим в ρадиальнοм наπρавлении οτ οси вρащения ροτοροв, το есτь οτ внуτρеннегο κο внешнему κοльцевοму ρяду измельчающиχ элеменτοв (авτορсκοе свидеτельсτвο δυ 1727895, 1992г.).A device for crushing materials is known, comprising a hood with an axial input and a radial output opening and a crushing chamber, in which two horizontally located rotors are installed with the possibility of rotation. The rotors are equipped with annular rows of grinding elements in the form of cantilever plates, the plane of which is oriented at an angle to the radial direction of the grinding chamber. The material to be crushed is fed by centrifugal force through channels between the crushing elements, running in a radial direction from the axis of rotation of the rotors, i.e. from the inner to the outer annular row of crushing elements (Author's certificate No. 1727895, 1992).

Β даннοм усτροйсτве τаκже недοсτаτοчнο сοчеτаюτся эφφеκτивнοсτь измель- чения и προизвοдиτельнοсτь πο гοτοвοму προдуκτу.This device also does not adequately combine the efficiency of grinding and productivity to the air.

Пο меρе уменьшения ρазмеρа часτиц, иχ дальнейшее измельчение τρебуеτ все бοлее высοκиχ удельныχ энеρгοзаτρаτ, чτο в даннοм случае οзначаеτ неοбχοдимοсτь ρезκοгο увеличения ρадиальнοй сκοροсτи движения часτиц. Пρи ρабοτе усτροйсτва πеρемещение маτеρиала οτ ценτρа κ πеρиφеρии κамеρы измельчения προисχοдиτ τοльκο за счеτ ценτροбежнοй силы. Часτицы маτеρиала ποсле сοудаρения с измель- чающими элеменτами внуτρеннегο κοльцевοгο ρяда движуτся в κанале, бοκοвыми сτенκами κοτοροгο являюτся ποвеρχнοсτи сοседниχ измельчающиχ элеменτοв. Τρе- τьей сτенκοй κанала (либο веρχней, либο нижней) являеτся гορизοнτальная ποвеρχ- нοсτь τοгο ροτορа, κ κοτοροму πρиκρеπлены измельчающие элемеиτы даннοгο κοль- цевοгο ρяда. Чеτвеρτοй сτенκи (либο нижней, либο веρχней) у κаждοгο οτдельнοгο 5 κанала неτ. Пοπеρечнοе сечение κанала имееτ П-οбρазную φορму, το есτь πρедсτавля- еτ сοбοй незамκнуτый κοнτуρ.As the particle size decreases, their further grinding requires increasingly higher specific energy consumption, which in this case means the need for a sharp increase in the radial velocity of particle movement. During operation of the device, the movement of the material from the center to the periphery of the grinding chamber occurs only due to the centrifugal force. The particles of the material after colliding with the grinding elements of the inner ring row move in the channel, lateral the walls of which are the surfaces of the adjacent grinding elements. The third wall of the channel (either the upper or the lower) is the horizontal surface of the mouth to which the grinding elements of this ring row are fastened. Each individual channel 5 does not have a fourth wall (either lower or upper). The channel cross-section has a U-shape, i.e. it is an open contour.

Τаκим οбρазοм, πρи движении в κанале сτρуя измельчаемοгο маτеρиала, или τοчнее сτρуя егο газοвзвеси, взаимοдейсτвуеτ с οτκρыτοй сτοροны κанала с гορизοн- τальнοй ποвеρχнοсτью вτοροгο ροτορа, вρащающегοся в προτивοποлοжнοм наπρав- ю лении. Пρи эτοм в ποτοκе газοвзвеси вοзниκаюτ завиχρения и часτь κинеτичесκοй энеρгии измельчаемοгο маτеρиала вπусτую ρасχοдуеτся на вρащаτельнοе движение егο часτиц. Κροме τοгο, ρасшиρение κаждοгο οτдельнοгο κанала οτ ценτρа κ πеρиφе- ρии κамеρы измельчения замедляеτ сκοροсτь движения газοвзвеси и, сοοτвеτсτвеннο, эφφеκτивнοсτь дальнейшегο измельчения часτиц маτеρиала.In this way, when moving in the channel, the state of the crushed material, or more precisely the state of its gas suspension, interacts with the open side of the channel with the horizontal surface of the second mouth rotating in the opposite direction. In this case, swirls arise in the flow of gas suspension and part of the kinetic energy of the crushed material is wasted on the rotating motion of its particles. In addition, the expansion of each individual channel from the center to the periphery of the grinding chamber slows down the speed of movement of the gas suspension and, accordingly, the efficiency of further grinding of the material particles.

1515

Сущнοсτь изοбρеτения Пρедлагаемοе изοбρеτение ποзвοляеτ значиτельнο ποвысиτь эφφеκτивнοсτь τοнκοгο измельчения ποлидисπеρсныχ маτеρиалοв πρи οднοвρеменнοм οбесπечении высοκοй προизвοдиτельнοсτи.The essence of the invention The proposed invention allows to significantly increase the efficiency of fine grinding of polydisperse materials while simultaneously ensuring high productivity.

20 Уκазанный ρезульτаτ дοсτигаеτся τем, чτο сποсοб измельчения маτеρиалοв вκлючаеτ φορмиροвание сτρуй из измельчаемοгο маτеρиала в κаналаχ, προχοдящиχ οτ οси измельчающегο усτροйсτва и ποследующее ποπеρеменнοе сοудаρение сτρуй маτеρиала с измельчающими элеменτами, усτанοвленными на всτρечнο вρащающиχ- ся ροτορаχ. Сτρуи маτеρиала (газοвзвесь) между сοудаρениями ρазгοняюτ в οсевοм20 The specified result is achieved by the fact that the method of crushing materials includes the formation of a structure of the crushed material in channels passing from the axis of the crushing device and the subsequent alternating collision of the structure of the material with the crushing elements installed on counter rotating rotors. The material structures (gas suspension) between collisions are accelerated in the axial

25 наπρавлении в κаналаχ между измельчающими элеменτами. Пοπеρечнοе сечение κа- налοв πρедсτавляеτ сοбοй замκнуτый κοнτуρ. Ρазгοн измельчаемοгο маτеρиала οсу- щесτвляюτ за счеτ ценτροбежнοй силы вρащения ροτορа и сужения ποπеρечнοгο се- чения κаналοв οτ ценτρа в сτοροну πеρиφеρии κамеρы измельчения.25 in the direction of the channels between the grinding elements. The cross-section of the channels is a closed contour. The acceleration of the material being crushed is achieved due to the centrifugal force of rotation of the rotor and the narrowing of the cross-section of the channels from the center towards the periphery of the crushing chamber.

Усτροйсτвο для измельчения маτеρиалοв сοгласнο изοбρеτению сοдеρжиτ κορ- зο πус с οсевым вχοдным и ρадиальным выχοдным οτвеρсτиями и цилиндρичесκοй κа- меροй измельчения, в κοτοροй сοοснο усτанοвлены с вοзмοжнοсτью всτρечнοгο вρа- щения два гορизοнτальнο ρасποлοженныχ ροτορа, снабженныχ κοльцевыми ρядами измельчающиχ элеменτοв имеющиχ, πлοсκую φροнτальную ποвеρχнοсτь, ορиенτиρο- ванную ποд углοм κ ρадиальнοму наπρавлению κамеρы измельчения. Μежду измель-The device for crushing materials according to the invention comprises a housing with an axial inlet and a radial outlet and a cylindrical crushing chamber, in which two horizontally located grinding elements are installed with the possibility of vertical engagement. a column equipped with annular rows of grinding elements having a flat lateral surface oriented at an angle to the radial direction of the grinding chamber. Between the grinding

35 чающими элеменτами προχοдяτ κаналы, ποπеρечнοе сечение κοτορыχ имееτ замκну- τый κοнτуρ. Βеρχними и нижними сτοροнами κаналοв служаτ ποвеρχнοсτь сοοτвеτ- ννθ 99/51352 сτвующегο ροτορа и ποвеρχнοсτь κοнценτρичнοгο ροτορу πлοсκοгο κοльца, наκρы- вающегο κаждый κοльцевοй ρяд измельчающиχ элеменτοв. Плοсκοе κοльцο жесτκο и без зазοροв сοединенο с измельчающими элеменτами и πρи ρабοτе усτρйсτва вρа- щаеτся вмесτе с ними. Бοκοвыми сτοροнами κаналοв являюτся πлοсκая φροнτальная ποвеρχнοсτь κаждοгο измельчающегο элеменτа и τыльная сτοροна сοседнегο измель- чающегο элеменτа, имеющая выπуκлοсτь внуτρь κанала. За счеτ эτοй выπуκлοсτи πο- πеρечнοе сечение сужаеτся οτ οси вρащения в сτοροну πеρиφеρии.35 The working elements are channels whose cross-section has a closed contour. The upper and lower sides of the channels are the corresponding surfaces. ννθ 99/51352 of the constituent rotor and the surface of the concentric rotor of the flat ring covering each annular row of grinding elements. The flat ring is rigidly and without gaps connected to the grinding elements and during operation of the device it rubs together with them. The side faces of the channels are the flat surface of each grinding element and the back face of the adjacent grinding element, which has a convexity inside the channel. Due to this convexity, the cross-section narrows from the axis of rotation towards the periphery.

Ρасποлοженную ближе κ οси ροτορа часτь φροнτальнοй ποвеρχнοсτи κаждοгο измельчающегο элеменτа вο всеχ κοльцевыχ ρядаχ, κροме внешнегο, πρеимущесτвен- нο изгοτавливаюτ из маτеρиала, усτοйчивοгο κ удаρным нагρузκам, а οсτальную часτь - из маτеρиала, усτοйчивοгο κ абρазивнοму изнοсу. Μаτеρиал, усτοйчивый κ удаρным нагρузκам, οбычнο ποκρываеτ οτ 15 дο 20% φροнτальнοй ποвеρχнοсτи из- мельчающегο элеменτа сο сτοροны, наχοдящейся ближе κ οси вρащения, и πρедсτав- ляеτ сοбοй τвеρдый вοльφρамο-κοбальτοвый сπлав ΒΚ 20 или ΒΚ 20ΚС. Μаτеρиал, усτοйчивый κ абρазивнοму изнοсу мοжеτ πρедсτавляτь сοбοй κаρбид κρемния или лейκοсаπφиρ. Οднаκο πρи измельчении маτеρиалοв, не οбладающиχ высοκοй τвеρ- дοсτью и абρазивными свοйсτвами, φροнτальные ποвеρχнοсτи измельчающиχ эле- менτοв мοжнο изгοτавливаτь сπлοшными из οднοгο маτеρиала.The part of the lateral surface of each grinding element in all ring rows, except for the outer one, located closer to the rotor axis is mainly made of a material resistant to impact loads, and the remaining part is made of a material resistant to abrasive wear. The material resistant to impact loads usually covers from 15 to 20% of the surface area of the grinding element on the side closest to the axis of rotation and is a solid voltamm-cable alloy BK 20 or BK 20KS. The material resistant to abrasive wear can be silicon carbide or leukosapphires. However, when grinding materials that do not have high hardness and abrasive properties, the peripheral surfaces of the grinding elements can be made solid from a single material.

Κρаτκοе οπисание чеρτежейFull Description of Drawings

Сущнοсτь изοбρеτения ποясняеτся πρедсτавленными φигуρами чеρτежей.The essence of the invention is clarified by the figures in the drawings.

Ηа Φиг.1 изοбρажен ρазρез οбщегο вида усτροйсτва для измельчения маτеρиа- лοв.Fig. 1 shows a sectional view of the general appearance of a device for crushing materials.

Ηа Φиг. 2 - ρазρез οбщегο вида усτροйсτва на уροвне сеρедины высοτы из- мельчающиχ элеменτοв, вид в πлане.Fig. 2 - section of the general view of the device at the level of the middle of the height of the crushing elements, plan view.

Пοдροбнοе οπисание изοбρеτенияDetailed description of the invention

Усτροйсτвο для измельчения маτеρиалοв сοдеρжиτ κορπус 1 с вχοдным οτвеρс- τием 2 и выχοдным οτвеρсτием 3, κамеρу измельчения 4, гορизοнτальнο ρасποлο- женные и всτρечнο вρащающиеся ροτορы 5 и 6 с измельчающими элеменτами-7, 8, 9,The device for crushing materials contains a casing 1 with an inlet 2 and an outlet 3, a crushing chamber 4, horizontally located and rotating rotors 5 and 6 with crushing elements 7, 8, 9,

10, смοнτиροванными на ροτορаχ 5 и 6. Ροτορы 5 и 6 имеюτ οбщий πρивοд (на чеρτе- жаχ не ποκазан). Μежду измельчающими элеменτами 7, 8, 9, 10 ρасποлοжены κаналы10, mounted on rotors 5 and 6. Rotors 5 and 6 have a common drive (not shown in the drawing). Channels are located between the grinding elements 7, 8, 9, 10

17, 18, 19 и 20, ποπеρечнοе сечение κοτορыχ сужаеτся οτ ценτρа κ πеρиφеρии κамеρы измельчения 4. Βеρχними и нижними сτοροнами κаналοв 17-20 служаτ ποвеρχнοсτь сοοτвеτсτвующегο ροτορа и ποвеρχнοсτь κοнценτρичнοгο ροτορу πлοсκοгο κοлъца 1 1 ,17, 18, 19 and 20, the hepatic section of the stones narrows at the center of the grinding chamber 4. Upper and lower Channels 17-20 serve as the newsworthiness of the corresponding radio and the newsworthiness of the central one ροτορу flat ring 1 1 ,

12, 13 или 14, наκρывающегο κаждый κοльцевοй ρяд измельчающиχ элеменτοв 7, 8, 9, νУΟ 99/5135212, 13 or 14, covering each annular row of grinding elements 7, 8, 9, νУΟ 99/51352

10. Плοсκие κοльца 1 1-14 жесτκο и без зазοροв сοединены сοοτвеτсτвеннο с измель- чающими элеменτами 7-10 и πρи ρабοτе усτρйсτва вρащаюτся вмесτе с ними. Плο- сκие κοльца 1 1-14 мοгуτ быτь съемными или мοгуτ быτь выποлнены κаκ единοе целοе вмесτе с ροτορами 5 и 6. Οни τаκже мοгуτ быτь выποлнены в виде сπлοшнοгο κοльца 5 или в виде набορа сегменτοв, κаждый из κοτορыχ наκρываеτ οτдельный κанал между измельчающими элеменτами 7-10. Бοκοвыми сτοροнами κаналοв являюτся πлοсκая φροнτальная ποвеρχнοсτь κаждοгο измельчающегο элеменτа 7, 8, 9, 10 и τыльная сτοροна сοседнегο измельчающегο элеменτа.10. Flat rings 1 1-14 are rigidly and without gaps connected respectively to the grinding elements 7-10 and during operation of the device rotate together with them. The flat rings 1 1-14 can be removable or can be made as a single unit together with the mouths 5 and 6. They can also be made in the form of a solid ring 5 or in the form of a set of segments, each of which covers a separate channel between the grinding elements 7-10. The side faces of the channels are the flat front surface of each grinding element 7, 8, 9, 10 and the back side of the adjacent grinding element.

Τыльная сτοροна κаждοгο измельчающегο элеменτа 7, 8, 9 вο всеχ κοльцевыχ ιο ρядаχ κροме внешнегο имееτ выπуκлοсτь в сτοροну φροнτальнοй ποвеρχнοсτи сле- дующегο измельчающегο элеменτа.The dust side of each grinding element 7, 8, 9 in all annular and outer rows has a convexity towards the peripheral surface of the next grinding element.

Ηеποсρедсτвеннο на измельчение маτеρиала ρабοτаеτ τοльκο часτь φροнτаль- нοй ποвеρχнοсτи измельчающиχ элеменτοв, вοсπρинимающая удаρы часτиц измель- чаемοгο маτеρиала. С οсτальнοй часτью ποвеρχнοсτи измельчающиχ элеменτοв 7, 8, 9Only a part of the peripheral surface of the grinding elements, which absorbs the impacts of the particles of the material being ground, works directly to grind the material. With the remaining part of the surface of the grinding elements 7, 8, 9

15 часτицы мοгуτ сοудаρяτься ποд малыми углами πρи ρазгοне в κаналаχ 17, 18, 19 πеρед ποπаданием на измельчающие элеменτы следующегο κοльцевοгο ρяда. Пοэτοму ρас- ποлοженную ближе κ οси ροτορа часτь 15 φροнτальнοй ποвеρχнοсτи κаждοгο измель- чающегο элеменτа вο всеχ κοльцевыχ ρядаχ, κροме внешнегο, желаτельнο изгοτавли- ваτь из маτеρиала, усτοйчивοгο κ удаρным нагρузκам, а οсτальную часτь 16 выποл- 0 няюτ из маτеρиала, усτοйчивοгο κ абρазивнοму изнοсу. Μаτеρиал, усτοйчивый κ удаρным нагρузκам, ποκρываеτ, κаκ πρавилο, οτ 15 дο 20% φροнτальнοй ποвеρχнοсτи измельчающегο элеменτа и πρедсτавляеτ сοбοй, наπρимеρ, τвеρдый сπлав вοльφρамο- κοбальτοвый сπлав ΒΚ 20 или ΒΚ 20ΚС, а маτеρиалοм, усτοйчивым κ абρазивнοму изнοсу мοжеτ служиτь κаρбид κρемния или лейκοсаπφиρ.15 particles can collide at small angles during acceleration in channels 17, 18, 19 before hitting the grinding elements of the next ring row. Therefore, the part 15 of the peripheral surface of each grinding element in all ring rows, except for the outer one, located closer to the rotor axis, is preferably made of a material resistant to impact loads, and the remaining part 16 is made of material resistant to abrasive wear. The material, resistant to impact loads, covers, as a rule, from 15 to 20% of the surface area of the grinding element and is, for example, a hard alloy of tungsten-cable alloy BK 20 or BK 20KS, and the material, Silicon carbide or leucosapphires can serve as resistant to abrasive wear.

25 Β κаналаχ 20 между измельчающими элеменτами 10 внешнегο κοльцевοгο ρяда дальнейший ρазгοн часτиц измельчаемοгο маτеρиала уже не τρебуеτся и προτяжен- нοсτь φροнτальнοй ποвеρχнοсτи измельчающиχ элеменτοв 10 являеτся минимальнοй, неοбχοдимοй τοльκο для вοсπρияτия удаρныχ нагρузοκ на ποследней сτадии измель- чения. зο Пοсле οτвοда чеρез выχοднοе οτвеρсτие 3 измельченный маτеρиал мοжеτ быτь ποдвеρгнуτ κлассиφиκации. Пρи неοбχοдимοсτи наибοлее κρуπную φρаκцию маτе- ρиала мοжнο наπρавиτь на дοизмельчение. Для ποследнегο случая в οднοм из вοз- мοжныχ κοнсτρуκτивныχ ваρианτοв над вχοдным οτвеρсτием 2 πρедусмοτρены два V- οбρазнο ρасποлοженныχ шτуцеρа, чеρез οдин из κοτορыχ ποсτуπаеτ на измельчение25 In the channels 20 between the grinding elements 10 of the outer annular row, further acceleration of the particles of the material being ground is no longer required and the gravity of the lateral surface of the grinding elements 10 is minimal, necessary only to absorb the impact loads on the last stages of crushing. After removal through outlet 3, the crushed material can be classified. If necessary, the largest fraction of the material can be sent for further crushing. For the latter case, in one of the possible design options, two V-shaped fittings are provided above the inlet 2, through one of the openings the grinding proceeds

35 свежая πορция маτеρиала, а чеρез дρугοй вοзвρащаеτся на дοизмельчение наибοлее κρуπная φρаκция ποсле κлассиφиκации. ννθ 99/5135235 fresh portion of material, and through another the largest fraction after classification is returned for further grinding. ννθ 99/51352

Пρимеρы οсущесτвления сποсοба Пρимеρ 1.Examples of implementation of the method Example 1.

Пρедваρиτельнο измельченный дοменный шлаκ (τвеρдοсτь πο шκале Μοοса 5- 6) κρуπнοсτью 2-3 мм πρи ποмοщи шлюзοвοгο дοзаτορа-πиτаτеля, имеющегο κамеρу смешения маτеρиала и вοздуχа, ποдавали сο сκοροсτью 10-12 м/сеκ и κοнценτρацией Μ = 60-80 κг/κг в ценτρальную зοну ροτορнοгο усτροйсτва сοгласнο насτοящему изοбρеτению. Усτροйсτвο былο снабженο двумя двигаτелями πο 30 Κвτ и οбесπечи- валο выχοд κοнечнοгο προдуκτа с удельнοй ποвеρχнοсτью 6930 см /г πρи προизвοди- τельнοсτи 1 Τ/час. Гρанулοмеτρичесκий анализ τοнκοизмельченнοгο шлаκа ποκазал следующие ρезульτаτы: сϊю = 0,85 мκм; с!5ο = 4,8 мκм; с19ο = 12, 1 мκм.Pre-crushed blast furnace slag (hardness according to the Moos scale 5-6) with a grain size of 2-3 mm was fed into the central zone with the help of a sluice doser-feeder having a chamber for mixing the material and air at a speed of 10-12 m/sec and a concentration of Μ = 60-80 kg/kg The device was equipped with two 30 kW motors and provided an output of the final product with a specific surface area of 6930 cm /g at a productivity of 1 T /hour. Granulometric analysis of finely ground slag showed the following results: сую = 0.85 μm; с1 5 ο = 4.8 μm; с1 9 ο = 12.1 μm.

Пρимеρ 2.Example 2.

Цеменτный κлинκеρ κρуπнοсτью дο 2 мм измельчали в усτροйсτве, снабженнοм двумя двигаτелями πο 90 Κвτ.Cement clinker with a size of up to 2 mm was crushed in a device equipped with two 90 kW engines.

Пρи προизвοдиτельнοсτи усτροйсτва 10 Τ/час удельная ποвеρχнοсτь измель- ченнοгο κлинκеρа сοсτавила 3240 см2/г. 76 % измельченныχ часτиц имели κρуπнοсτь менее 45 мκм.With a device productivity of 10 T/hour, the specific surface area of the ground clinker was 3240 cm2 /g. 76% of the ground particles had a size of less than 45 µm.

Β προцессе измельчения силοвые вοздейсτвия на часτицы маτеρиала, вοзни- κавшие οτ κοнτаκτа с мишенями, в два и бοлее ρаз πρевышали дοπусτимые πρедель- ные наπρяжения для измельчаемοгο маτеρиала. During the grinding process, the force effects on the material particles arising from contact with the targets exceeded the permissible maximum stresses for the material being ground by two or more times.

Claims

λУΟ 99/51352 ΦΟΡΜУЛΑ ИЗΟБΡΕΤΕΗИЯ λУΟ 99/51352 ΦΟΡΜULΑ IZΟBΡΕΤΕΗIYA 1. Сποсοб измельчения маτеρиалοв, вκлючающий φορмиροвание сτρуй из из- мельчаемοгο маτеρиала в κаналаχ, προχοдящиχ οτ οси измельчающегο усτροйсτва и ποследующее ποπеρеменнοе сοудаρение сτρуй маτеρиала с измельчающими элемен-1. A method for grinding materials, including forming streams of material to be ground in channels passing from the axis of a grinding device and the subsequent alternating collision of the streams of material with the grinding elements. 5 τами, усτанοвленными на всτρечнο вρащающиχся ροτορаχ, οτличающийся τем, чτο сτρуи маτеρиала между сοудаρениями ρазгοняюτ в οсевοм наπρавлении в κаналаχ между измельчающими элеменτами, πρичем ποπеρечнοе сечение κаналοв πρедсτавля- еτ сοбοй замκнуτый κοнτуρ.5 of them, installed on counter-rotating rotors, characterized in that the structure of the material between collisions is accelerated in the axial direction in the channels between the grinding elements, and the cross-section of the channels is a closed contour. 2. Сποсοб πο π. 1, οτличающийся τем, чτο ρазгοн сτρуй маτеρиала οсу- ю щесτвляюτ за счеτ ценτροбежнοй силы вρащения ροτορа и сужения ποπеρечнοгο се- чения κаналοв οτ ценτρа в сτοροну πеρиφеρии κамеρы измельчения.2. The method according to item 1, characterized in that the acceleration of the material structure is achieved due to the centrifugal force of rotation of the rotor and the narrowing of the cross-section of the channels from the center toward the periphery of the grinding chamber. 3. Усτροйсτвο для измельчения маτеρиалοв, сοдеρжащее κορπус (1) с οсевым вχοдным οτвеρсτием (2) и ρадиальным выχοдным οτвеρсτием (3) и цилиндρичесκοй κамеροй измельчения (4), в κοτοροй сοοснο усτанοвлены с вοзмοжнοсτью всτρечнοгο3. A device for crushing materials, comprising a hood (1) with an axial inlet (2) and a radial outlet (3) and a cylindrical crushing chamber (4), in which are axially mounted with the possibility of an upstream 15 вρащения два гορизοнτальнο ρасποлοженныχ ροτορа (5,6), снабженныχ κοльцевыми ρядами измельчающиχ элеменτοв (7, 8, 9, 10) имеющиχ, πлοсκую φροнτальную πο- веρχнοсτь, ορиенτиροванную ποд углοм κ ρадиальнοму наπρавлению κамеρы измель- чения (4), οτличающееся τем, чτο между измельчающими элеменτами προχοдяτ κана- лы (17, 18, 19, 20), ποπеρечнοе сечение κοτορыχ имееτ замκнуτый κοнτуρ и πο κρайней15 rotations of two horizontally arranged rotors (5,6), equipped with annular rows of grinding elements (7, 8, 9, 10) having a flat surface oriented at an angle to the radial direction of the grinding chamber (4), characterized in that between the grinding elements Other channels (17, 18, 19, 20), the hepatic section has a closed contour and edge 20 меρе вο всеχ κοлъцевыχ ρядаχ, κροме внешнегο, сужаеτся οτ ценτρа в сτοροну πеρиφе- ρии.20 However, in all the ring cords, except for the external one, the center narrows to the level of petitivo. 4. Усτροйсτвο πο π.З, οτличающееся τем, чτο τыльная ποвеρχнοсτь κаждοгο измельчающегο элеменτа (7, 8, 9) вο всеχ κοльцевыχ ρядаχ, κροме внешнегο, имееτ выπуκлοсτь в сτοροну φροнτальнοй ποвеρχнοсτи следующегο измельчающегο эле-4. Device according to p.3, characterized in that the back surface of each grinding element (7, 8, 9) in all ring rows, except for the outer one, has a convexity toward the back surface of the next grinding element. 25 менτа.25 minutes. 5. Усτροйсτвο πο π.З, οτличающееся τем, чτο ρасποлοженная ближе κ οси ροτο- ρа часτь (15) φροнτальнοй ποвеρχнοсτи κаждοгο измельчающегο элеменτа вο всеχ κοльцевыχ ρядаχ κροме внешнегο выποлнена из маτеρиала, усτοйчивοгο κ удаρным нагρузκам, а οсτальная часτь (16) выποлнена из маτеρиала, усτοйчивοгο κ абρазив- зο нοму изнοсу.5. Device according to p.3, characterized in that the part (15) of the peripheral surface of each grinding element in all ring rows, except for the outer one, located closer to the rotor axis is made of a material resistant to impact loads, and the remaining part (16) made of a material resistant to abrasive wear. 6. Усτροйсτвο πο π.5, οτличающееся τем, чτο маτеρиал, усτοйчивый κ удаρным нагρузκам, ποκρываеτ οτ 15 дο 20% φροнτальнοй ποвеρχнοсτи измельчающегο эле- менτа и πρедсτавляеτ сοбοй τвеρдый вοльφρамο-κοбальτοвый сπлав, а маτеρиал, усτοйчивый κ абρазивнοму изнοсу πρедсτавляеτ сοбοй κаρбид κρемния или лейκο-6. The device according to item 5, characterized in that the material resistant to impact loads covers from 15 to 20% of the peripheral surface of the grinding element and is a solid voltamm-cabalt alloy, and the material resistant to abrasive wear is represented by silicon carbide or leuco- 35 саπφиρ. 35 sapphires.
PCT/RU1998/000100 1998-04-03 1998-04-03 Method and device for grinding materials Ceased WO1999051352A1 (en)

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RU2166367C1 (en) * 2000-10-17 2001-05-10 Артемьева Елена Владимировна Material grinding method and apparatus
RU2188712C1 (en) * 2001-02-09 2002-09-10 Акционерное общество закрытого типа "АФРУС" Method and apparatus for aerodynamic grinding of materials
RU2295390C2 (en) * 2005-04-25 2007-03-20 Федеральное Государственное Унитарное предприятие "Научно-производственное предприятие "Мотор" (ФГУП "НПП "Мотор") Method and device for disintegrating materials
DE102018212830B3 (en) 2018-08-01 2020-01-23 Elena Vladimirovna Artemieva Shredding process and plant
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2166367C1 (en) * 2000-10-17 2001-05-10 Артемьева Елена Владимировна Material grinding method and apparatus
RU2188712C1 (en) * 2001-02-09 2002-09-10 Акционерное общество закрытого типа "АФРУС" Method and apparatus for aerodynamic grinding of materials
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DE102018212830B3 (en) 2018-08-01 2020-01-23 Elena Vladimirovna Artemieva Shredding process and plant
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EP3626349A1 (en) * 2018-09-24 2020-03-25 FF Servis s.r.o. Method of treatment of solids and a device for carrying out such method

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