WO1998021973A1 - Collagen casing and apparatus for manufacturing the same - Google Patents
Collagen casing and apparatus for manufacturing the same Download PDFInfo
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- WO1998021973A1 WO1998021973A1 PCT/JP1997/004170 JP9704170W WO9821973A1 WO 1998021973 A1 WO1998021973 A1 WO 1998021973A1 JP 9704170 W JP9704170 W JP 9704170W WO 9821973 A1 WO9821973 A1 WO 9821973A1
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- Prior art keywords
- collagen
- casing
- collagen casing
- outer cylinder
- housing
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C13/00—Sausage casings
- A22C13/0013—Chemical composition of synthetic sausage casings
- A22C13/0016—Chemical composition of synthetic sausage casings based on proteins, e.g. collagen
Definitions
- the present invention relates to a collagen casing having a three-layer structure for forming sausages and an apparatus for producing the same.
- the film is thin, has no orientation and high strength, the sausage link can be made small, and the sausage is appropriately curved and finished well, and can be easily cut or broken even during cooking. It has never been used, and it has been popular for a long time because of its crispness and texture when eaten.
- the latter collagen casing has good stability in length, size or supply, good hygiene, storability, or suitability for high-speed filling, etc. Despite the problems, it has become widely used in recent decades, forming a market alongside natural gut.
- Japanese Examined Patent Publication No. Sho 64-5 describes an edible artificial sausage casing using collagen. It is assumed that. Japanese Patent Publication No. 57-442495 and Japanese Patent Publication No. Hei 5-304020 disclose a curved casing composed of a regenerated cell mouth, and Japanese Patent Publication No. 58-230210. And Japanese Patent Publication No. 57-75555565 describe a curved casing made of a plastic film. When these casings are filled with sausage emulsion, the degree of curvature is almost the same but has an advantage.
- Japanese Patent Application Laid-Open No. 1-94841 discloses a conventional casing filled with sausage marjon, which is wound around a round bar, cooked and cut.
- Patent Publication No. 565 has a problem that when these casings are filled with sausage margin, they are non-edible. Further, the invention described in Japanese Patent Application Laid-Open No. Hei 11-96461 has a problem in that the shape is a donut shape, and the cut is large and an unnatural form is provided.
- the present invention provides a collagen casing which solves the problems of these known collagen casings and an apparatus for producing the same.
- the present invention makes it possible to perform linearly from discharge to drying, to make it possible to use a normal wrinkling machine to form a sheared strand, and from sausage emulsion filling to cooking. From the same nozzle to obtain a curved sausage as desired during the cooking process and to provide a texture similar to that of a normal linear collagen casing.
- a two-layer structure is obtained by twisting the inner and outer surfaces of each collagen fiber to form a two-layer structure.Furthermore, collagen fibers supplied from another nozzle are provided thereon, and a collagen casing consisting of three layers in total is provided. Is what you do.
- the collagen fiber has a thickness increasing at least at one point of the collagen casing. Are oriented substantially parallel to the longitudinal direction of the collagen casing.
- FIG. 1 is a schematic view of a nozzle according to a first embodiment of the present invention as viewed from the front.
- FIG. 2 is a schematic diagram of a cross section taken along line 2-2 in FIG.
- FIG. 3 is a cross-sectional view of a collagen casing obtained when the discharge port 108 has one concave portion.
- FIG. 4 is a cross-sectional view of the collagen casing obtained when the discharge port 108 has two concave portions.
- FIG. 5 is a diagram showing a state in which the collagen casing of FIG. 3 is crumpled to form a shear strand.
- FIG. 6 is a diagram showing sausages obtained from the casing of FIG.
- FIG. 7 is a schematic view of a nozzle according to a second embodiment of the present invention as viewed from the front.
- FIG. 8 is a schematic cross-sectional view taken along line 8-8 in FIG.
- FIG. 9 is a schematic diagram showing a cross section of a nozzle according to the third embodiment of the present invention.
- FIG. 10 is a schematic diagram showing a cross section of a nozzle according to a fourth embodiment of the present invention.
- FIG. 11 is a schematic diagram showing a cross section of a nozzle according to a fifth embodiment of the present invention.
- FIG. 12 is a schematic view of a nozzle according to a sixth embodiment of the present invention as viewed from the front.
- FIG. 13 is a schematic cross-sectional view taken along line 13-13 of FIG. 12.
- FIGS. 1 to 6 disclose a collagen casing manufacturing apparatus for forming a curved sausage, a collagen casing, and a sausage formed using the collagen casing.
- FIGS. 7 to 11 disclose an apparatus for producing a collagen casing for forming sausages in a very stable form that is not curved but has a linear form.
- FIGS. 12 and 13 disclose an apparatus for manufacturing a collagen casing for forming a curved sausage by modifying the apparatus shown in FIGS. This is described in detail below.
- FIG. 1 is a front view of a nozzle 100 for discharging and forming a collagen dispersion liquid according to a first embodiment of the present invention
- FIG. 2 is a sectional view taken along line 2-2 in FIG.
- the first liquid of the collagen dispersion liquid which is a raw material for collagen casing
- the first liquid of the collagen dispersion liquid is supplied from a flow path 101, and is supplied between an inner cylinder 103 and an outer cylinder 104 that rotate in opposite directions.
- Through an annular passage 106 directed from the outside in the radial direction to the inside in the radial direction, and then to a tip exit 110 directed forward in parallel with the axial direction.
- the collagen fibers are oriented to have two orientation planes along the direction of rotation of each cylinder.
- the flow passage 101 has a large number of openings around the housing 105 arranged outside the outer cylinder 104 so as to surround the outer cylinder 104, and a plurality of openings around the outer cylinder 104. It is formed by a large number of openings and a passage formed in the distal end surface of the inner cylinder 103.
- the outermost wall 107 of the outer cylinder 104 is shaved off the outer wall in the radial direction, that is, the wall thickness is extremely thinner than other parts by skiving.
- Oval or water-drop shaped open end 1 1 1 of non-rotating housing 105 A discharge port 108 is disposed so as to cover the foremost end 107 of the outer cylinder, and a supply port 102 provided at a tip end of the housing 105 and a discharge port 108 are provided.
- the second liquid of the collagen dispersion is supplied toward. The two orientations are gently and surely agitated so that the interface between the first and second collagen dispersions is not generated by the rotation of the extremely thin wall of the foremost part 107.
- Discharge while covering the outer surface of the tubular first collagen dispersion having a surface and forming a third orientation surface 202 by the orientation of collagen fibers parallel to the ejection direction of the first collagen dispersion. Then, it is supplied to a coagulation bath such as a saturated aqueous solution of neutral salt and coagulated and molded in the bath to form a solidified collagen casing 200.
- a coagulation bath such as a saturated aqueous solution of neutral salt and coagulated and molded in the bath to form a solidified collagen casing 200.
- the hole 109 in the center of the inner cylinder 103 communicates with the coagulation bath, and a neutral salt saturated aqueous solution communicates inside.
- the tip portion 107 is not particularly thinner than the nozzle portion other than the portion constituting the tip portion 107, the water-drop-shaped open end 1 1 1 1 1 Also, by arranging the inner cylinder 103 so as to extend further forward from the front surface of the distal end portion of the inner cylinder 103 in the discharge direction, there is an effect of eliminating or reducing the boundary surface.
- the third orientation surface 202 of the second collagen dispersion supplied from the discharge port 108 is not uniform in thickness on the circumference of the collagen casing 200, and in the figure, A thick portion is formed along the discharge direction at one location in the upper part of the collagen casing cylinder, and the thickness of the thick portion after drying is determined by the concentration, supply amount, or discharge port of the second collagen dispersion liquid.
- the thickness of the other portion By changing the shape of the concave portion of 108, it becomes possible to change the thickness of the other portion to 1.1 to 10 times. It is known that if the thickness of the thick portion is less than 1.1 times the thickness of the other portions, the effect of obtaining curved sausage is not exhibited, and if the thickness is more than 10 times, unpleasant sensation occurs when eating.
- the manufacturing apparatus for collagen casing according to the present invention is provided at a middle portion of a double cylindrical body composed of an inner cylinder 103 and an outer cylinder 104 rotating in opposite directions from a first collagen dispersion liquid supply port 101.
- the collagen dispersion is guided to the end of the defined annular passage 106, and the collagen dispersion is discharged from a nozzle formed at the tip of the double cylinder to produce a collagen casing for sausage.
- a device wherein at the end an inner surface forming the inner surface of the distal end of the annular passage 106 forming the collagen casing And an inner cylinder 103 having a cylindrical portion positioned at the inner side of the inner tube 103 and a cylindrical portion positioned inside the inner tube 103 from the outside in the radial direction.
- An outer cylinder 104 having an outer cylindrical portion forming a surface, and having an end inclined toward the inward in the radial direction or an end not inclined, the tip of the cylindrical portion being formed. And encloses the outer cylinder 104, and outwardly surrounds the supply port 102, and surrounds the outer side of the cylindrical portion of the outer cylinder 104 in the radial direction, and at least one half of the outer periphery.
- a housing 105 forming a second collagen dispersion supply passage for supplying a fixed second collagen dispersion having a droplet shape as a whole having a circular void 108, Wherein the inwardly located tubular portion protrudes outwardly in the direction of extruding the collagen dispersion liquid from the outwardly located tubular portion, and the second collagen dispersion
- the liquid supply passage is connected to the annular passage 106 at the radially outer position and the pushing direction outer position of the cylindrical portion located outside via the semicircular space 108.
- the collagen casing 200 coagulated in the coagulation bath is rotated in a certain direction while passing through the coagulation bath, so that the thick part is uniformly coagulated.
- the thick portion 202 of the third orientation plane exists almost parallel to the longitudinal direction of the casing 200, but it is 0.1 to 2 per 10 m of the casing 200 in length. It is formed in a spiral shape around the circumference of 0 rotation, preferably 0.5 to 5 rotation casing. If the spiral of this thick part is less than 0.5 rotations per 1 Om of casing, coagulation will be uneven, and if it is more than 20 rotations, the tubular collagen casing 200 will be twisted. Occurs.
- the spiral shape is as follows: When the collagen casing 200 is dried, cut to a certain length, and then wrinkled, the thick strand is wound around the circumference of the sheared strand 201 where the thick part is wrinkled. Due to the wrinkling, it is possible to prevent inconvenience such as excessive adhesion or deformation between the coatings of the collagen casing 200 caused by the thick portion being overlapped at one place.
- the collagen casing 200 which has been solidified while rotating is subjected to a hardening treatment as required, washed with water, plasticized, dried and wrinkled to obtain a product, that is, a shield strand 201.
- the first collagen dispersion obtained in 2 above was introduced into the supply port 101 in Fig. 2 at a rate of 2.0 kg per minute, and the inner cylinder 103 and the outer cylinder 104 were reversed. It is rotated to discharge from the discharge port through the annular passage 106, and the second collagen dispersion obtained in 2 is introduced into the supply port 102 at a rate of 0.2 kg / min.
- the first collagen dispersion was ejected and molded into a coagulation bath while covering the outside.
- a shear strand 201 was obtained.
- the thick part was spirally wound around the circumference of the shadow strand, and the thickness was reduced. Since the thick portions 202 were evenly dispersed, inconvenience due to excessive adhesion, such as tearing when the strand 201 in a stuck state was stretched, could be avoided (FIG. 5).
- the thickness of the thick portion 202 was 52, and the thickness of the other portions was 25.
- the collagen casing obtained by the conventional method was filled with sausage emulsion, and cooked in a hot water bath. Sausage 203 was obtained.
- a plurality of (two in FIG. 4) recesses at the open end 111 formed at the end of the supply port 102 provided in the non-rotating housing 105 are provided at the end of the supply port 102.
- the same collagen dispersion as the first collagen dispersion was introduced at 0.3 kg / min from the supply port 102 of the second collagen dispersion by using a nozzle provided in the second collagen dispersion.
- a collagen casing was obtained in the same manner as in (3) of Example 1. In this case, the thickness of the thick portions 202 and 202 'was 35, and the thickness of the other portions was 25 //.
- the collagen casing 200 thus obtained was used as a sausage in the same manner as in Example 1, a suitably curved good product was obtained.
- FIG. 7 is a front view of a nozzle 100a for discharging and forming a collagen dispersion liquid according to a second embodiment of the present invention
- FIG. 8 is a cross-sectional view taken along line 8-8 in FIG. .
- the difference between the second embodiment shown in these figures and the first embodiment shown in FIGS. 1 and 2 is that, in the first embodiment, an oval or water droplet type discharge port 108 is used. Although it was arranged so as to cover a part of the leading end portion 107 of the outer cylinder, in the second embodiment, the discharge port 108 a formed in the housing 105 a is It is provided concentrically with the foremost part 107 so as to cover the entire periphery of the foremost part 107a of 4a. The other points are the same as those of the first embodiment.
- the collagen dispersion liquid corresponding to the third orientation plane 202 of the first embodiment is arranged on the entire circumference of the second orientation plane, and the collagen dispersion is composed entirely of three layers. This forms a gas casing. Therefore, in the collagen casing of the second embodiment, the collagen casing 200 of the first embodiment is entirely composed of two layers, and a strip-shaped third alignment surface 202 is formed only in one part in the longitudinal direction. It is different from what is being done. For this reason, a sausage manufactured using the collagen casing formed according to the second embodiment cannot obtain a curved sausage, and rather, a sausage in a linear state is formed. However, the collagen casing formed according to the second embodiment has two casings extruded from the annular passage 106a. Since the first collagen dispersion having an orientation surface and the first collagen dispersion having a third orientation surface are formed, the strength of the collagen casing is higher than that of the collagen casing in the first embodiment. Is strong and there is little trouble in sausage formation.
- FIG. 9 is a cross-sectional view of a nozzle 100b for discharging and forming a collagen dispersion liquid according to a third embodiment of the present invention.
- the difference between the third embodiment shown in this figure and the second embodiment shown in FIGS. 7 and 8 is that in the second embodiment, the discharge port 108 to which the second collagen dispersion is supplied is provided. Although the lower end of a is completely cut off, in the third embodiment, the lower end of the discharge port 108 b to which the second collagen dispersion is supplied is cut off toward the outside of the nozzle. Is what it is. This makes it possible for the second collagen dispersion to come closer to the first collagen dispersion immediately before being discharged from the nozzle, and to provide a boundary between the first and second collagen dispersions. The surface becomes more difficult to come out, and it is possible to provide a collagen casing having a structure similar to that of the natural intestine.
- FIG. 10 is a sectional view of a nozzle 100c for injection molding of a collagen dispersion liquid according to a fourth embodiment of the present invention.
- the difference between the fourth embodiment shown in this figure and the third embodiment shown in FIG. 9 is that in the third embodiment, the leading end 107 b of the outer cylinder 104 b is scribed.
- the fourth embodiment is different from the fourth embodiment in that the foremost part 107 c of the outer cylinder 104 c is cut off perpendicularly to the axial direction. Therefore, the nozzle 100c can be easily formed.
- the second collagen dispersion may accumulate on the first collagen dispersion, and agitation is performed between the first and second collagen dispersion before being discharged from the nozzle, and accordingly, Similarly, a boundary surface between the first and second collagen dispersion liquids becomes difficult, and a collagen casing similar to the structure of natural intestine can be provided.
- FIG. 11 is a sectional view of a nozzle 100d for injection molding of a collagen dispersion liquid according to a fifth embodiment of the present invention.
- the fifth embodiment shown in this figure differs from the fourth embodiment shown in FIG. 10 in that the fourth embodiment supplies the second collagen dispersion liquid provided in the housing 105.
- the inside of the discharge port 108 c to be cut is formed diagonally, the fifth embodiment is different from the first embodiment (FIG. 2) in that such a cut is not provided. .
- the molding of the nozzle 100d becomes easier. ing.
- the second collagen dispersion can accumulate on the first collagen dispersion, before the first collagen dispersion is discharged from the nozzle. Sufficient agitation is provided so that no interface is created between the first and second collagen dispersions, providing collagen packaging that approximates the composition of the natural intestine.
- FIGS. 12 and 13 are cross-sectional views of a nozzle 100e for molding a collagen dispersion ejection according to a sixth embodiment of the present invention.
- the difference between the sixth embodiment shown in these figures and the embodiment shown in FIGS. 7 to 11 is that the first and second collagen dispersions are discharged in the embodiment shown in FIGS.
- Collagen casing provides a complete three-layer structure, because the nozzles that discharge are discharged from concentrically arranged outlets, so that only straight sausages are formed, forming a curved sausage.
- the collagen dispersion ejection nozzle 100e according to the sixth embodiment can provide a collagen casing capable of forming a curved sausage. .
- the discharge port 108 e formed in the housing 105 e for discharging the second collagen dispersion is an annular passage 10 for discharging the first collagen dispersion. It is eccentrically arranged in one direction (upward in the figure) with respect to the discharge port at the tip of 6e. Therefore, the collagen casing discharged by the nozzle 100 e is entirely composed of three layers of collagen, but the outermost layer forming the third orientation plane is eccentric. On the side (upper side in the figure), it is formed thicker than the other parts. Therefore, when the sausage is formed using the collagen casing formed by the nozzle 100e, the sausage having a moderately curved shape is formed as shown in FIG. Is formed. In this case, the structure of the other inner cylinder, outer cylinder, housing, etc., can be the same as those shown in FIGS. 8 to 11 only by forming the discharge port of the housing with some eccentricity. is there.
- the inner cylinder and the outer cylinder are rotated in opposite directions to form the first and second alignment surfaces with the first collagen dispersion, and the housing is fixed.
- a third orientation plane is formed by a second collagen dispersion.
- Force this is not a limitation, fixing the inner cylinder, rotating the outer cylinder and the housing in opposite directions, or rotating the inner cylinder and the housing in the opposite direction or the same direction, and fixing the outer cylinder
- a collagen casing having a similar structure can also be extruded by forming the surface and the second orientation surface, and fixing the housing to form the third orientation surface with the second collagen dispersion. That will be apparent to those skilled in the art. Industrial applicability
- a collagen casing having a three-layer structure as a whole by forming a first orientation surface and a second orientation surface with a first collagen dispersion and forming a third orientation surface with a second collagen dispersion Is disclosed.
- the collagen casing having this three-layer structure is structurally very stable, and has the effect of minimizing trouble in the filling process during sausage formation. If it is desired to form a curved sausage, the outlet of the housing forming the third orientation plane may be mounted eccentrically.
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Abstract
Description
明 細 書 コラーゲンケーシング及びその製造装置 技術分野 Description Collagen casing and its manufacturing equipment
本発明は、 ソーセージを形成するための 3層構造のコラーゲンケーシング及び その製造装置に関する。 背景技術 The present invention relates to a collagen casing having a three-layer structure for forming sausages and an apparatus for producing the same. Background art
現在、 可食性のソーセージケーシングとしては、 主として天然腸と、 コラーゲ ンケーシングと、 の 2種類がある。 前者は、 被膜が薄く、 配向性がなく強度が大 きく、 ソーセージのリンク部が小さく出来、 且つソーセージが適度に湾曲して形 良く出来上がり、 又、 加熱調理の際にも容易に切れたり、 破れたりするというこ とは無く、 然も、 食したときの歯切れ良さ或いは食感が良好なため古くから親し まれて来ている。 一方、 後者のコラーゲンケーシングは、 長さやサイズ或いは供 給性の安定性及び、 衛生面、 貯蔵性、 或いは、 高速充填適性等が良好であり、 配 向性があるため強度的に幾分かの問題は有るものの、 この数十年の間に広く使わ れる様になり、 天然腸と並ぶ市場を形成するに至った。 At present, there are two types of edible sausage casings, mainly natural intestine and collagen casings. In the former, the film is thin, has no orientation and high strength, the sausage link can be made small, and the sausage is appropriately curved and finished well, and can be easily cut or broken even during cooking. It has never been used, and it has been popular for a long time because of its crispness and texture when eaten. On the other hand, the latter collagen casing has good stability in length, size or supply, good hygiene, storability, or suitability for high-speed filling, etc. Despite the problems, it has become widely used in recent decades, forming a market alongside natural gut.
しかして、 消費者の食に対する天然物指向は近年益々大きくなり、 ソーセージ についても同様で、 歯切れ良さ、 形状、 食感、 その他の点で、 コラーゲンケーシ ングを用いたソーセージに対しても、 天然腸を用いたものと同様の効果が要求さ れるに至っており、 コラーゲンケーシングを用いてソーセージを得るためにいく つかの提案がなされている。 In recent years, consumers have become more and more focused on natural products, and the same is true of sausages.In terms of crispness, shape, texture, and other aspects, collagen-caused sausages also have a natural intestine. The same effect as that obtained by using collagen has been required, and some proposals have been made for obtaining sausages using a collagen casing.
例えば特公昭 6 4 _ 5号公報はコラーゲンを用いた可食性人造環状ソーセージ ケーシングについて記載しており、 これは、 コラーゲンの吐出の段階から湾曲形 状とし螺旋状に乾燥させしわ寄せしてシヤードストランドとするものである。 特公昭 5 7 - 4 4 2 9 5号公報及び特公平 5— 3 0 4 2 0号公報は再生セル口 ースから成る湾曲ケーシングについて、 又、 特公昭 5 8— 2 3 2 1 0号公報及び 特公昭 5 7 - 5 5 5 6 5号公報はプラスチックフィルムから成る湾曲ケーシング について開示しており、 これらのケーシングにソーセージェマルジョンを充填し たとき、 湾曲度は殆んど変らな 、利点を有している。 For example, Japanese Examined Patent Publication No. Sho 64-5 describes an edible artificial sausage casing using collagen. It is assumed that. Japanese Patent Publication No. 57-442495 and Japanese Patent Publication No. Hei 5-304020 disclose a curved casing composed of a regenerated cell mouth, and Japanese Patent Publication No. 58-230210. And Japanese Patent Publication No. 57-75555565 describe a curved casing made of a plastic film. When these casings are filled with sausage emulsion, the degree of curvature is almost the same but has an advantage.
更に、 特開平 1—9 8 4 6 1号公報は通常のケーシングにソーセージェマルジョ ンを充填し、 これを丸い棒状のものに巻き付けてクッキングしカツ トしたもので ある。 Further, Japanese Patent Application Laid-Open No. 1-94841 discloses a conventional casing filled with sausage marjon, which is wound around a round bar, cooked and cut.
このようにこれまでコラーゲンケ一シングを用いてソーセージを得るためにい くつかの提案がなされているが、 特公昭 6 4— 5号公報に記載のケ一シングは、 ソーセ一ジの湾曲形状を保つ目的のために、 被膜が厚くなつており食したとき、 口に残る程の不自然さがあり、 又、 この食感を改善しようと、 被膜を薄くすると 湾曲形状が殆んど分らない程に伸びてしまうという課題がある。 更にこのコラ一 ゲンケーシング製造法は吐出から乾燥まで全て螺旋形状を保つ必要性から非常に 大きな装置を必要とする課題を有している。 また、 特公昭 5 7 - 4 4 2 9 5号公 報及び特公平 5— 3 0 4 2 0号公報、 更には特公昭 5 8 - 2 3 2 1 0号公報及び 特公昭 5 7 - 5 5 5 6 5号公報に記載の発明では、 これらのケーシングにソ一セ ージェマルジヨンを充填したとき、 非可食性であると言う課題を有する。 更に、 特開平 1一 9 8 4 6 1号公報に記載の発明は、 形状がドーナッツ型であり切り口 が大きく不自然な形態を提供するという課題がある。 As described above, some proposals have been made to obtain sausages using collagen casing. However, the casing described in Japanese Patent Publication No. 64-5 / 1988 has a curved shape of sausage. The thickness of the coating is so thick that it remains unpleasant in the mouth when eaten, and in order to improve this texture, if the coating is made thinner, the curved shape is almost invisible. There is a problem that it grows to the extent. Further, this collagen casing manufacturing method has a problem that an extremely large apparatus is required because it is necessary to maintain a spiral shape from discharge to drying. In addition, Japanese Patent Publication No. 57-442495 and Japanese Patent Publication No. 5-304020, furthermore, Japanese Patent Publication No. 58-23210 and Japanese Patent Publication No. 57-55 The invention described in Patent Publication No. 565 has a problem that when these casings are filled with sausage margin, they are non-edible. Further, the invention described in Japanese Patent Application Laid-Open No. Hei 11-96461 has a problem in that the shape is a donut shape, and the cut is large and an unnatural form is provided.
加えて、 これまでのコラーゲンケ一シングにおいては、 コラーゲンケーシング 形成時にコラーゲン分散液をノズルから押し出すため、 上述のように配向性が存 在し、 このため、 ソーセージ成形時にコラーゲンケーシングの破裂という課題が 残っていた。 そこでこのような破裂の問題を解消するためコラーゲン分散液を押 し出すノズルの回転数を上昇すると、 破裂の問題は解消するがソーセージ成形時 にコラーゲンケーシングが縦方向に伸びて、 流線形のいわゆるなで肩のソーセ一 ジを成形するという課題があった。 この課題を解消し、 天然腸を用いたソーセ一 ジに類似した肩の張ったソーセージを形成しょうとして、 コラーゲン分散液を押 し出すノズルの回転数を遅くすると、 反対に縦割れが発生するという問題があつ た。 発明の開示 そこで本発明は、 これら公知のコラーゲンケーシングが有している諸問題を解 消するコラーゲンケーシング及びその製造装置を提供するものである。 In addition, in the conventional collagen casing, since the collagen dispersion is pushed out from the nozzle when the collagen casing is formed, the orientation exists as described above. Therefore, the problem of rupture of the collagen casing during sausage molding is caused. Was left. Therefore, if the number of rotations of the nozzle that pushes out the collagen dispersion liquid is increased in order to solve the problem of rupture, the problem of rupture is solved, but the collagen casing extends in the vertical direction during sausage molding, and the so-called streamline There was a problem of molding shoulder sausage. In order to solve this problem and form a sausage with a shoulder similar to a sausage using natural intestine, if the rotation speed of the nozzle that pushes out the collagen dispersion liquid is reduced, vertical cracks will occur on the contrary. There was a problem. Disclosure of the invention Therefore, the present invention provides a collagen casing which solves the problems of these known collagen casings and an apparatus for producing the same.
上記課題を解決するため、 本件発明は、 吐出から乾燥までを直線的に行なうこ とを可能とし、 通常のしわ寄せ機を用いてシヤードス卜ランドとすることを可能 とし、 ソーセージェマルジョン充填から調理までの間に所望により湾曲したソー セージを得ることを可能とし、 さらに通常の直線状のコラーゲンケ一シングと同 等の食感を提供することが可能であるようにするため、 同一のノズルから供給す るコラーゲンの線維に互いに内面と外面とに捩れを加えることにより 2層構造と し、 さらにその上に別のノズルから供給するコラーゲンの線維を提供し、 全体で 3層からなるコラーゲンケーシングを提供するものである。 この第 3の層の供給 の仕方により、 周囲全体を完全に 3層となるような安全構造とすることも出来る し、 また天然腸を使用したときのような湾曲したソーゼ一ジを望みたい場合には、 第 3の層をコラーゲンケーシングの長手方向に対して直交する方向に切断した断 面において見たとき、 該コラーゲンケ一シングの少なくとも 1力所において厚み を増大する形態に、 コラーゲンの線維をコラーゲンケーシングの長手方向に対し て実質的に平行に配向するのである。 図面の簡単な説明 In order to solve the above-mentioned problems, the present invention makes it possible to perform linearly from discharge to drying, to make it possible to use a normal wrinkling machine to form a sheared strand, and from sausage emulsion filling to cooking. From the same nozzle to obtain a curved sausage as desired during the cooking process and to provide a texture similar to that of a normal linear collagen casing. A two-layer structure is obtained by twisting the inner and outer surfaces of each collagen fiber to form a two-layer structure.Furthermore, collagen fibers supplied from another nozzle are provided thereon, and a collagen casing consisting of three layers in total is provided. Is what you do. Depending on how this third layer is supplied, it is possible to create a safety structure in which the entire surrounding area is completely three layers, or if you want a curved sausage like when using natural intestine When the third layer is viewed in a cross section cut in a direction perpendicular to the longitudinal direction of the collagen casing, the collagen fiber has a thickness increasing at least at one point of the collagen casing. Are oriented substantially parallel to the longitudinal direction of the collagen casing. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の第 1実施例におけるノズルを正面から見た概要図である。 図 2は、 図 1の線 2— 2に沿ってみた断面の概要図である。 FIG. 1 is a schematic view of a nozzle according to a first embodiment of the present invention as viewed from the front. FIG. 2 is a schematic diagram of a cross section taken along line 2-2 in FIG.
図 3は、 吐出口 1 0 8の凹部が 1つの場合に得られるコラーゲンケーシングの 断面図である。 FIG. 3 is a cross-sectional view of a collagen casing obtained when the discharge port 108 has one concave portion.
図 4は、 吐出口 1 0 8の凹部が 2つの場合に得られるコラーゲンケ一シングの 断面図である。 FIG. 4 is a cross-sectional view of the collagen casing obtained when the discharge port 108 has two concave portions.
図 5は、 図 3のコラーゲンケ一シングをしわ寄せしてシヤードストランドとし た状態を示す図である。 FIG. 5 is a diagram showing a state in which the collagen casing of FIG. 3 is crumpled to form a shear strand.
図 6は、 図 5のケーシングより得られたソーセージを示す図である。 FIG. 6 is a diagram showing sausages obtained from the casing of FIG.
図 7は、 本発明の第 2実施例におけるノズルを正面から見た概要図である。 図 8は、 図 7の線 8— 8に沿つてみた断面の概要図である。 図 9は、 本発明の第 3実施例におけるノズルの断面を示す概要図である。 FIG. 7 is a schematic view of a nozzle according to a second embodiment of the present invention as viewed from the front. FIG. 8 is a schematic cross-sectional view taken along line 8-8 in FIG. FIG. 9 is a schematic diagram showing a cross section of a nozzle according to the third embodiment of the present invention.
図 1 0は、 本発明の第 4実施例におけるノズルの断面を示す概要図である。 図 1 1は、 本発明の第 5実施例におけるノズルの断面を示す概要図である。 図 1 2は、 本発明の第 6実施例におけるノズルを正面から見た概要図である。 図 1 3は、 図 1 2の線 1 3— 1 3に沿ってみた断面の概要図である。 発明を実施するための最良の形態 FIG. 10 is a schematic diagram showing a cross section of a nozzle according to a fourth embodiment of the present invention. FIG. 11 is a schematic diagram showing a cross section of a nozzle according to a fifth embodiment of the present invention. FIG. 12 is a schematic view of a nozzle according to a sixth embodiment of the present invention as viewed from the front. FIG. 13 is a schematic cross-sectional view taken along line 13-13 of FIG. 12. BEST MODE FOR CARRYING OUT THE INVENTION
図 1〜図 6は湾曲したソーセ一ジを形成するためのコラーゲンケーシング製造 装置、 コラーゲンケーシング及びそのコラーゲンケ一シングを使用して形成した ソーゼージについて開示している。 図 7〜図 1 1は湾曲しておらず直線状の形態 を有している強度的に非常に安定した形態のソーセージを形成するためのコラー ゲンケーシングの製造装置について開示している。 更に、 図 1 2及び図 1 3は図 7〜図 1 1に示す装置を改変することにより湾曲したソーセージを形成するため のコラーゲンケ一シングの製造装置について開示している。 以下において詳細に 述べる。 1 to 6 disclose a collagen casing manufacturing apparatus for forming a curved sausage, a collagen casing, and a sausage formed using the collagen casing. FIGS. 7 to 11 disclose an apparatus for producing a collagen casing for forming sausages in a very stable form that is not curved but has a linear form. Further, FIGS. 12 and 13 disclose an apparatus for manufacturing a collagen casing for forming a curved sausage by modifying the apparatus shown in FIGS. This is described in detail below.
図 1は本件発明の第 1実施例にかかるコラーゲン分散液吐出成型用のノズル 1 0 0の正面図であり、 図 2は図 1の線 2— 2に沿って見た断面図である。 これら の図において、 コラーゲンケ一シングの原料となるコラーゲン分散液の第 1の液 は、 流路 1 0 1から供給され、 互いに逆回転する内筒 1 0 3と外筒 1 0 4との間 に形成されている半径方向外方から半径方向内方に指向している環状通路 1 0 6 を通り、 次いで軸線方向に平行に前方へ向かって指向している先端出口 1 1 0へ 至る。 この間にコラーゲン線維は各円筒の回転方向に沿った 2つの配向面を持つ 様に配向される。 ここで流路 1 0 1は、 外筒 1 0 4を包囲するようにその外方に 配置されているハウジング 1 0 5の周囲に多数配置されている開口と、 外筒 1 0 4の周囲に多数配置されている開口と、 内筒 1 0 3の先端面に形成された通路と、 により形成されている。 FIG. 1 is a front view of a nozzle 100 for discharging and forming a collagen dispersion liquid according to a first embodiment of the present invention, and FIG. 2 is a sectional view taken along line 2-2 in FIG. In these figures, the first liquid of the collagen dispersion liquid, which is a raw material for collagen casing, is supplied from a flow path 101, and is supplied between an inner cylinder 103 and an outer cylinder 104 that rotate in opposite directions. Through an annular passage 106 directed from the outside in the radial direction to the inside in the radial direction, and then to a tip exit 110 directed forward in parallel with the axial direction. During this time, the collagen fibers are oriented to have two orientation planes along the direction of rotation of each cylinder. Here, the flow passage 101 has a large number of openings around the housing 105 arranged outside the outer cylinder 104 so as to surround the outer cylinder 104, and a plurality of openings around the outer cylinder 104. It is formed by a large number of openings and a passage formed in the distal end surface of the inner cylinder 103.
外筒 1 0 4の最先端部 1 0 7は図に示すように半径方向外方壁部を剃り落とす 即ちスカイビングすることによりその肉厚が他の部分より極端に薄くなつており、 その外側に回転しないハウジング 1 0 5の卵形乃至水滴型の開放端 1 1 1を有す る吐出口 1 0 8が外筒の最先端部 1 0 7を覆う様に配置されており、 該ハウジン グ 1 0 5の先端部に設けられている供給口 1 0 2から吐出口 1 0 8に向ってコラ 一ゲン分散液の第 2の液が供給される。 前記最先端部 1 0 7の極く薄い肉厚面の 回転によって第 1と第 2のコラーゲン分散液の境界面が発生しないように穏やか に、 しかも、 確実に撹拌されながら、 前記の 2つの配向面を持つチューブ状の第 1のコラーゲン分散液の外面を被覆しつつ、 且つ第 1のコラーゲン分散液の吐出 方向に平行なコラーゲン線維の配向による第 3の配向面 2 0 2を形成しながら吐 出され、 次いで、 中性塩飽和水溶液等の凝固浴へ供給されその浴中で凝固成型さ れ、 凝固したコラーゲンケ一シング 2 0 0となる。 なお、 内筒 1 0 3の中心部に ある孔 1 0 9は前記凝固浴へ連通しており、 内部に中性塩飽和水溶液が通じてい る As shown in the figure, the outermost wall 107 of the outer cylinder 104 is shaved off the outer wall in the radial direction, that is, the wall thickness is extremely thinner than other parts by skiving. Oval or water-drop shaped open end 1 1 1 of non-rotating housing 105 A discharge port 108 is disposed so as to cover the foremost end 107 of the outer cylinder, and a supply port 102 provided at a tip end of the housing 105 and a discharge port 108 are provided. The second liquid of the collagen dispersion is supplied toward. The two orientations are gently and surely agitated so that the interface between the first and second collagen dispersions is not generated by the rotation of the extremely thin wall of the foremost part 107. Discharge while covering the outer surface of the tubular first collagen dispersion having a surface and forming a third orientation surface 202 by the orientation of collagen fibers parallel to the ejection direction of the first collagen dispersion. Then, it is supplied to a coagulation bath such as a saturated aqueous solution of neutral salt and coagulated and molded in the bath to form a solidified collagen casing 200. The hole 109 in the center of the inner cylinder 103 communicates with the coagulation bath, and a neutral salt saturated aqueous solution communicates inside.
前記最先端部 1 0 7が、 該最先端部 1 0 7を構成している以外のノズル部分よ り特に薄くなつていない場合には、 水滴型の開放端 1 1 1が、 最先端部 1 0 7を 覆い、 しかも内筒 1 0 3の先端部前面より吐出方向前方へ更に長く伸びて配置さ せることによつても前記境界面を除去乃至減少させる効果がある。 If the tip portion 107 is not particularly thinner than the nozzle portion other than the portion constituting the tip portion 107, the water-drop-shaped open end 1 1 1 1 Also, by arranging the inner cylinder 103 so as to extend further forward from the front surface of the distal end portion of the inner cylinder 103 in the discharge direction, there is an effect of eliminating or reducing the boundary surface.
更に前記吐出口 1 0 8から供給される第 2のコラーゲン分散液の第 3の配向面 2 0 2はコラーゲンケーシング 2 0 0の円周上に対して厚みが均一でなく、 図に おいては該コラーゲンケーシング円筒体の上部 1ケ所に厚みの厚い部分が吐出方 向に沿って形成され、 乾燥後のその厚い部分の厚みは、 コラーゲン分散液の第 2 の液の濃度、 供給量或いは吐出口 1 0 8の凹部の形状を変えることにより、 他の 部分の厚みの 1 . 1乃至 1 0倍に変える事が可能となる。 この厚みの厚い部分の 厚みが他の部分の厚みの 1 . 1倍以下では、 湾曲したソーセージを得る効果が現 われず、 1 0倍以上では食したときに違和感が生じることが分かっている。 本願発明のコラーゲンケ一シング用製造装置は、 第 1のコラーゲン分散液供給 口 1 0 1より、 互いに逆回転する内筒 1 0 3及び外筒 1 0 4より成る二重円筒体 の中間部分に画定されている環状通路 1 0 6の末端部に、 コラーゲン分散液を導 き、 該二重円筒体の先端部に形成されているノズルからコラーゲン分散液を吐出 させてソーセージ用コラーゲンケーシングを製造する装置であって、 端部に、 コ ラ一ゲンケーシングを形成する環状通路 1 0 6の末端部の内表面を形成する内方 に位置した筒部を有している内筒 1 0 3と、 該内筒 1 0 3の内方に位置した筒部 を半径方向外方から包囲し該環状通路 1 0 6の末端部の外表面を形成する外方に 位置した筒部を有しており、 該筒部の先端が半径方向の内方に向かつて傾斜した 端部又は傾斜しない端部を形成している外筒 1 0 4と、 該外筒 1 0 4を包囲して おり、 外方に供給口 1 0 2を、 前記外筒 1 0 4の筒部の半径方向外方を包囲して おり且つ少なくとも 1か所に半円形状の空所 1 0 8を有する全体として滴形状を 有している固定の第 2のコラーゲン分散液を供給する第 2のコラーゲン分散液供 給通路を形成しているハウジング 1 0 5と、 から構成され、 前記内方に位置した 筒部が外方に位置した筒部よりもコラーゲン分散液の押出方向外方に突出してお り、 前記第 2のコラーゲン分散液供給通路が前記半円形状空所 1 0 8を介して外 方に位置した筒部の半径方向外方及び押出方向外方位置にて環状通路 1 0 6へ連 結していることを特徴とする。 Further, the third orientation surface 202 of the second collagen dispersion supplied from the discharge port 108 is not uniform in thickness on the circumference of the collagen casing 200, and in the figure, A thick portion is formed along the discharge direction at one location in the upper part of the collagen casing cylinder, and the thickness of the thick portion after drying is determined by the concentration, supply amount, or discharge port of the second collagen dispersion liquid. By changing the shape of the concave portion of 108, it becomes possible to change the thickness of the other portion to 1.1 to 10 times. It is known that if the thickness of the thick portion is less than 1.1 times the thickness of the other portions, the effect of obtaining curved sausage is not exhibited, and if the thickness is more than 10 times, unpleasant sensation occurs when eating. The manufacturing apparatus for collagen casing according to the present invention is provided at a middle portion of a double cylindrical body composed of an inner cylinder 103 and an outer cylinder 104 rotating in opposite directions from a first collagen dispersion liquid supply port 101. The collagen dispersion is guided to the end of the defined annular passage 106, and the collagen dispersion is discharged from a nozzle formed at the tip of the double cylinder to produce a collagen casing for sausage. A device, wherein at the end an inner surface forming the inner surface of the distal end of the annular passage 106 forming the collagen casing And an inner cylinder 103 having a cylindrical portion positioned at the inner side of the inner tube 103 and a cylindrical portion positioned inside the inner tube 103 from the outside in the radial direction. An outer cylinder 104 having an outer cylindrical portion forming a surface, and having an end inclined toward the inward in the radial direction or an end not inclined, the tip of the cylindrical portion being formed. And encloses the outer cylinder 104, and outwardly surrounds the supply port 102, and surrounds the outer side of the cylindrical portion of the outer cylinder 104 in the radial direction, and at least one half of the outer periphery. A housing 105 forming a second collagen dispersion supply passage for supplying a fixed second collagen dispersion having a droplet shape as a whole having a circular void 108, Wherein the inwardly located tubular portion protrudes outwardly in the direction of extruding the collagen dispersion liquid from the outwardly located tubular portion, and the second collagen dispersion The liquid supply passage is connected to the annular passage 106 at the radially outer position and the pushing direction outer position of the cylindrical portion located outside via the semicircular space 108. And
前記凝固浴中で凝固されたコラーゲンケ一シング 2 0 0は凝固浴中を通過する 間、 一定方向に回転が与えられ、 上記厚みの厚い部分も均一に凝固が成され、 然 もこの作用によりこの第 3の配向面の厚みの厚い部分 2 0 2は、 ケーシング 2 0 0の長手方向に対してほぼ平行に存在はするが、 ケーシング 2 0 0の長さ 1 0 m 当り 0 . 1乃至 2 0回転好ましくは 0 . 5乃至 5回転ケ一シングの円周上を螺旋 状に形成される。 この厚みの厚い部分の螺旋がケ一シング 1 O m当り 0 . 5回転 以下では凝固が不均一となり、 2 0回転以上では、 チューブ状のコラーゲンケー シング 2 0 0が捩れてしまう等の不都合が生じる。 この螺旋形状は、.コラーゲン ケーシング 2 0 0が乾燥され、 一定長に切断された後、 しわ寄せされるとき、 厚 みの厚い部分がしわ寄せされたシヤードストランド 2 0 1の円周上を螺旋状にし わ寄せされる為に、 厚い部分が一ヶ所に重ねられる事によって起るコラーゲンケ 一シング 2 0 0の被膜同士の過度の密着或いは変形等の不都合を防ぐ事が可能と なる。 The collagen casing 200 coagulated in the coagulation bath is rotated in a certain direction while passing through the coagulation bath, so that the thick part is uniformly coagulated. The thick portion 202 of the third orientation plane exists almost parallel to the longitudinal direction of the casing 200, but it is 0.1 to 2 per 10 m of the casing 200 in length. It is formed in a spiral shape around the circumference of 0 rotation, preferably 0.5 to 5 rotation casing. If the spiral of this thick part is less than 0.5 rotations per 1 Om of casing, coagulation will be uneven, and if it is more than 20 rotations, the tubular collagen casing 200 will be twisted. Occurs. The spiral shape is as follows: When the collagen casing 200 is dried, cut to a certain length, and then wrinkled, the thick strand is wound around the circumference of the sheared strand 201 where the thick part is wrinkled. Due to the wrinkling, it is possible to prevent inconvenience such as excessive adhesion or deformation between the coatings of the collagen casing 200 caused by the thick portion being overlapped at one place.
回転しながら凝固が完了したコラーゲンケーシング 2 0 0は、 必要に応じて硬 化処理が成され水洗、 可塑化後乾燥されしわ寄せされて製品即ちシヤー ドストラ ン ド 2 0 1となる。 The collagen casing 200 which has been solidified while rotating is subjected to a hardening treatment as required, washed with water, plasticized, dried and wrinkled to obtain a product, that is, a shield strand 201.
次に、 図 1及び図 2に示すノズルを実際に使用した時の 2つの具体的実施例に ついて説明する。 Next, two specific examples of actual use of the nozzle shown in FIGS. 1 and 2 will be described. explain about.
第 1の具体的実施例において、 ①初めに、 牛皮の床の部分を機械的に砕く事に より得たコラーゲン線維分散物と、 牛皮の床の部分を蛋白分解酵素により可溶化 したコラーゲン水溶液及び、 パルプを加水分解して得た粉末セルロース繊維を各 々乾燥重量を基に 7 0 : 1 8 : 1 2の割合で混合し、 乳酸を加えて p H 3 . 0と し、 ホモジナイザーを数回通して均一にして、 コラーゲン濃度 4. 5 %の第 1の コラーゲン分散液を得た。 In the first specific example, (1) First, a collagen fiber dispersion obtained by mechanically crushing the cowskin floor, a collagen aqueous solution in which the cowskin floor was solubilized by a protease, and The pulp is hydrolyzed, and the powdered cellulose fibers are mixed at a ratio of 70:18:12 based on the dry weight of each, and lactic acid is added to pH 3.0, and the homogenizer is used several times. Then, a first collagen dispersion having a collagen concentration of 4.5% was obtained.
②次いで、 牛皮の床の部分に床 1 0 0重量部に対して、 燻液 1 0重量部を加え、 一晩コラーゲン線維の架橋処理を行ない、 洗浄後、 乳酸を加えた後、 機械的に碎 き、 更にホモジナイザーを数回通して均一にし、 コラーゲン濃度 8. 0 % p H 3. 0の第 2のコラーゲン分散液を得た。 ② Next, 100 parts by weight of the smoking liquid was added to 100 parts by weight of the floor of the cowhide, the collagen fibers were crosslinked overnight, washed, lactic acid was added, and then mechanically. The mixture was homogenized by passing through a homogenizer several times to obtain a second collagen dispersion having a collagen concentration of 8.0% pH 3.0.
③その後、 上記①で得た第 1のコラーゲン分散液を図 2に於ける供給口 1 0 1 に毎分 2. 0 k g宛導入し、 内筒 1 0 3、 外筒 1 0 4を互いに逆回転させて、 環 状通路 1 0 6を経て吐出口より吐出させ、 更に、 ②で得た第 2のコラーゲン分散 液を供給口 1 0 2より、 毎分 0 . 2 k g導入し、 チューブ状の第 1のコラーゲン 分散液の外側を被覆させながら凝固浴中に吐出成型させた。 内筒 1 0 3と外筒 1 0 4の各々の回転方向に沿った及び吐出口 1 0 8により吐出方向に沿った 3つの 配向面が得られ、 然も吐出口 1 0 8の凹部の効果により厚みの厚い部分が吐出方 向とほぼ平行に形成された。 更に外筒の最先端部 1 0 7の極く薄い肉厚面の回転 による穏やかで且つ確実な第 1、 第 2のコラーゲン分散液の撹拌効果によつて剥 離等の不都合をもたらす明確な境界面を除去する効果が見られた。 吐出成形させ たコラーゲンケーシング 2 0 0は凝固中でコラーゲンケーシングの長さ 1 0 m当 り 3回転外筒と同じ方向に回転させながら凝固を均一に行なわせた。 ③ Then, the first collagen dispersion obtained in ② above was introduced into the supply port 101 in Fig. 2 at a rate of 2.0 kg per minute, and the inner cylinder 103 and the outer cylinder 104 were reversed. It is rotated to discharge from the discharge port through the annular passage 106, and the second collagen dispersion obtained in ② is introduced into the supply port 102 at a rate of 0.2 kg / min. The first collagen dispersion was ejected and molded into a coagulation bath while covering the outside. Three orientation planes are obtained along the rotation direction of the inner cylinder 103 and the outer cylinder 104 and along the discharge direction by the discharge port 108, and of course, the effect of the concave portion of the discharge port 108 As a result, a thick portion was formed almost parallel to the ejection direction. In addition, a clear boundary that causes inconvenience such as separation due to the gentle and reliable agitation effect of the first and second collagen dispersions due to the rotation of the extremely thin thick surface of the outermost part 107 of the outer cylinder The effect of removing the surface was observed. During the coagulation, the ejected collagen casing 200 was coagulated and uniformly coagulated while rotating in the same direction as the three-rotation outer cylinder per 10 m length of the collagen casing.
硬化処理、 水洗、 可塑化後乾燥してからしわ寄せを行なって、 シヤードストラ ンド 2 0 1を得たところ、 前記厚みの厚い部分はシャ一ドストランドの円周上を 螺旋状にしわ寄せされ、 厚みの厚い部分 2 0 2が均等に分散されたため、 過度の 密着による不都合例えば膠着状態のス卜ラン ド 2 0 1を伸ばすときの破れ等は回 避できた (図 5 ) 。 尚厚みの厚い部分 2 0 2の厚みは 5 2 、 他の部分の厚みは 2 5 であった。 常法により得られたコラーゲンケーシングにソーセージェマルジョンを充填し 湯浴中でクッキングを行なったところ、 厚みの厚い部分 2 0 2の熱変性による収 縮力の効果により図 6に示すような湾曲したソーセージ 2 0 3が得られた。 After hardening treatment, washing, drying after plasticization, and wrinkling, a shear strand 201 was obtained.The thick part was spirally wound around the circumference of the shadow strand, and the thickness was reduced. Since the thick portions 202 were evenly dispersed, inconvenience due to excessive adhesion, such as tearing when the strand 201 in a stuck state was stretched, could be avoided (FIG. 5). The thickness of the thick portion 202 was 52, and the thickness of the other portions was 25. The collagen casing obtained by the conventional method was filled with sausage emulsion, and cooked in a hot water bath. Sausage 203 was obtained.
次に、 本件のノズルを実際に使用した時の第 2の具体的実施例について説明す る。 まず、 回転しないハウジング 1 0 5に設けた供給口 1 0 2の末端部に形成さ れている開放端 1 1 1の凹部を互いに近接して複数個 (図 4では 2個) 、 吐出口 1 0 8へ有しているノズルを用い、 第 2のコラーゲン分散液の供給口 1 0 2から は、 第 1のコラーゲン分散液と同一のコラーゲン分散液を毎分 0 . 3 k g導入し、 他は実施例 1の③と同様にしてコラーゲンケーシングを得た。 この場合、 厚みの 厚い部分 2 0 2、 2 0 2 ' の厚みは 3 5 、 他の部分の厚みは 2 5 //であった。 このようにして得られたコラーゲンケ一シング 2 0 0を使用して、 実施例 1と同 様にソ一セージとしたところ適度に湾曲した良好な製品が得られた。 Next, a description will be given of a second specific example when the nozzle of the present invention is actually used. First, a plurality of (two in FIG. 4) recesses at the open end 111 formed at the end of the supply port 102 provided in the non-rotating housing 105 are provided at the end of the supply port 102. The same collagen dispersion as the first collagen dispersion was introduced at 0.3 kg / min from the supply port 102 of the second collagen dispersion by using a nozzle provided in the second collagen dispersion. A collagen casing was obtained in the same manner as in (3) of Example 1. In this case, the thickness of the thick portions 202 and 202 'was 35, and the thickness of the other portions was 25 //. When the collagen casing 200 thus obtained was used as a sausage in the same manner as in Example 1, a suitably curved good product was obtained.
図 7は、 本件発明の第 2実施例にかかるコラーゲン分散液吐出成型用のノズル 1 0 0 aの正面図であり、 図 8は図 7の線 8— 8に沿って見た断面図である。 こ れらの図に示す第 2の実施例が先の図 1及び図 2に示す第 1の実施例と異なる点 は、 第 1の実施例では卵形乃至水滴型の吐出口 1 0 8が外筒の最先端部 1 0 7の 一部を覆う様に配置されていたが、 第 2実施例においては、 ハウジング 1 0 5 a に形成してある吐出口 1 0 8 aが外筒 1 0 4 aの最先端部 1 0 7 aの全周を被う ように該最先端部 1 0 7と同心円をなして設けてあることである。 その他の点は 第 1の実施例の場合と同じである。 FIG. 7 is a front view of a nozzle 100a for discharging and forming a collagen dispersion liquid according to a second embodiment of the present invention, and FIG. 8 is a cross-sectional view taken along line 8-8 in FIG. . The difference between the second embodiment shown in these figures and the first embodiment shown in FIGS. 1 and 2 is that, in the first embodiment, an oval or water droplet type discharge port 108 is used. Although it was arranged so as to cover a part of the leading end portion 107 of the outer cylinder, in the second embodiment, the discharge port 108 a formed in the housing 105 a is It is provided concentrically with the foremost part 107 so as to cover the entire periphery of the foremost part 107a of 4a. The other points are the same as those of the first embodiment.
この第 2の実施例によれば、 前記第 1の実施例の第 3配向面 2 0 2に該当する コラーゲン分散液が第 2の配向面の全周に配置され、 全体が 3層からなるコラ一 ゲンケーシングが形成されるものである。 そのため、 第 2実施例におけるコラ一 ゲンケーシングは、 第 1の実施例によるコラーゲンケーシング 2 0 0がその全体 が 2層からなり長手方向の 1部のみに帯状の第 3配向面 2 0 2が形成されている ものとは異なる。 このため、 第 2の実施例により成形したコラーゲンケーシング を使用して製造したソーセージは、 湾曲したソーセージを得ることは出来ず、 む しろ直線状態のソーセージが成形される。 しかしながら、 この第 2の実施例によ り成形したコラーゲンケーシングは、 環状通路 1 0 6 aから押し出される 2つの 配向面を有する第 1のコラーゲン分散液と、 第 3の配向面を有する第 1のコラ一 ゲン分散液と、 により形成されているため、 強度的に第 1の実施例におけるコラ —ゲンケーシングよりは強く、 ソーセージ形成時のトラブルが少ない。 According to the second embodiment, the collagen dispersion liquid corresponding to the third orientation plane 202 of the first embodiment is arranged on the entire circumference of the second orientation plane, and the collagen dispersion is composed entirely of three layers. This forms a gas casing. Therefore, in the collagen casing of the second embodiment, the collagen casing 200 of the first embodiment is entirely composed of two layers, and a strip-shaped third alignment surface 202 is formed only in one part in the longitudinal direction. It is different from what is being done. For this reason, a sausage manufactured using the collagen casing formed according to the second embodiment cannot obtain a curved sausage, and rather, a sausage in a linear state is formed. However, the collagen casing formed according to the second embodiment has two casings extruded from the annular passage 106a. Since the first collagen dispersion having an orientation surface and the first collagen dispersion having a third orientation surface are formed, the strength of the collagen casing is higher than that of the collagen casing in the first embodiment. Is strong and there is little trouble in sausage formation.
図 9は、 本件発明の第 3実施例にかかるコラーゲン分散液吐出成型用のノズル 1 0 0 bの断面図である。 この図に示す第 3の実施例が先の図 7及び図 8に示す 第 2の実施例と異なる点は、 第 2の実施例では第 2のコラーゲン分散液が供給さ れる吐出口 1 0 8 aの下端部が完全な切り落とし状態になっているが、 第 3の実 施例では第 2のコラーゲン分散液が供給される吐出口 1 0 8 bの下端部がノズル 外方に向かって削り取られているものである。 これにより第 2のコラーゲン分散 液が、 ノズルから吐出される直前に第 1のコラーゲン分散液に対してより一層接 近することが可能であり、 第 1と第 2のコラーゲン分散液の間に境界面が更に出 来にく くなり、 更に一層、 天然腸の構成に近似したコラーゲンケーシングを提供 することが出来る。 FIG. 9 is a cross-sectional view of a nozzle 100b for discharging and forming a collagen dispersion liquid according to a third embodiment of the present invention. The difference between the third embodiment shown in this figure and the second embodiment shown in FIGS. 7 and 8 is that in the second embodiment, the discharge port 108 to which the second collagen dispersion is supplied is provided. Although the lower end of a is completely cut off, in the third embodiment, the lower end of the discharge port 108 b to which the second collagen dispersion is supplied is cut off toward the outside of the nozzle. Is what it is. This makes it possible for the second collagen dispersion to come closer to the first collagen dispersion immediately before being discharged from the nozzle, and to provide a boundary between the first and second collagen dispersions. The surface becomes more difficult to come out, and it is possible to provide a collagen casing having a structure similar to that of the natural intestine.
図 1 0は、 本件発明の第 4実施例にかかるコラーゲン分散液吐出成型用のノズ ル 1 0 0 cの断面図である。 この図に示す第 4の実施例が先の図 9に示す第 3の 実施例と異なる点は、 第 3の実施例では外筒 1 0 4 bの最先端部 1 0 7 bがスカ ィビングされているが、 第 4の実施例では外筒 1 0 4 cの最先端部 1 0 7 cが軸 線方向に垂直に切り落とされている点である。 このため、 該ノズル 1 0 0 cの成 形が容易となっている。 また第 2のコラーゲン分散液が、 第 1のコラーゲン分散 液上に蓄積することが可能となり、 ノズルから吐出される前に第 1と第 2のコラ ーゲン分散液の間に撹拌が行われ従つて同様に第 1と第 2のコラーゲン分散液の 間に境界面が出来にく くなり、 天然腸の構成に近似したコラーゲンケーシングを 提供することが出来る。 FIG. 10 is a sectional view of a nozzle 100c for injection molding of a collagen dispersion liquid according to a fourth embodiment of the present invention. The difference between the fourth embodiment shown in this figure and the third embodiment shown in FIG. 9 is that in the third embodiment, the leading end 107 b of the outer cylinder 104 b is scribed. However, the fourth embodiment is different from the fourth embodiment in that the foremost part 107 c of the outer cylinder 104 c is cut off perpendicularly to the axial direction. Therefore, the nozzle 100c can be easily formed. It is also possible for the second collagen dispersion to accumulate on the first collagen dispersion, and agitation is performed between the first and second collagen dispersion before being discharged from the nozzle, and accordingly, Similarly, a boundary surface between the first and second collagen dispersion liquids becomes difficult, and a collagen casing similar to the structure of natural intestine can be provided.
図 1 1は、 本件発明の第 5実施例にかかるコラーゲン分散液吐出成型用のノズ ル 1 0 0 dの断面図である。 この図に示す第 5の実施例が先の図 1 0に示す第 4 の実施例と異なる点は、 第 4の実施例ではハウジング 1 0 5に設けた第 2のコラ —ゲン分散液を供給する吐出口 1 0 8 cの内側が斜めに切り取りが設けてあるが、 第 5の実施例では第 1の実施例 (図 2 ) にしめす場合と同様に、 かかる切り取り が設けていない点である。 このため、 該ノズル 1 0 0 dの成形が更に容易となつ ている。 しかしながら、 この場合にも第 2のコラーゲン分散液が、 第 1のコラー ゲン分散液上に蓄積することが可能であり、 ノズルから吐出される前に第 1と第 2のコラーゲン分散液の間において十分に撹拌が行われ従って第 1と第 2のコラ 一ゲン分散液の間に境界面が出来にく くなり、 天然腸の構成に近似したコラーゲ ンケ一シングを提供することが出来る。 FIG. 11 is a sectional view of a nozzle 100d for injection molding of a collagen dispersion liquid according to a fifth embodiment of the present invention. The fifth embodiment shown in this figure differs from the fourth embodiment shown in FIG. 10 in that the fourth embodiment supplies the second collagen dispersion liquid provided in the housing 105. Although the inside of the discharge port 108 c to be cut is formed diagonally, the fifth embodiment is different from the first embodiment (FIG. 2) in that such a cut is not provided. . For this reason, the molding of the nozzle 100d becomes easier. ing. However, in this case as well, the second collagen dispersion can accumulate on the first collagen dispersion, before the first collagen dispersion is discharged from the nozzle. Sufficient agitation is provided so that no interface is created between the first and second collagen dispersions, providing collagen packaging that approximates the composition of the natural intestine.
図 1 2及び図 1 3は、 本件発明の第 6実施例にかかるコラーゲン分散液吐出成 型用のノズル 1 0 0 eの断面図である。 これらの図に示す第 6の実施例が先の図 7〜図 1 1に示す実施例と異なる点は、 図 7〜図 1 1に示す実施例では第 1及び 第 2のコラーゲン分散液を吐出するノズルが同心円上に配置された吐出口から吐 出されるため、 コラーゲンケーシングが完全な 3層構造を提供しており、 そのた めソーセージは直線状のもののみが形成され、 湾曲したソーセージを形成するこ とが出来なかったが、 第 6実施例にかかるコラーゲン分散液吐出成型用のノズル 1 0 0 eでは、 湾曲したソーセージを形成することが出来るコラーゲンケーシン グを提供することが出来るものである。 即ち、 この実施例においては、 第 2コラ 一ゲン分散液を吐出するためハウジング 1 0 5 eに形成されている吐出口 1 0 8 e力 第 1コラーゲン分散液を吐出するための環状通路 1 0 6 eの先端部の吐出 口に対して一方向 (図においては上方) へ偏心して配置されている。 このため、 このノズル 1 0 0 eによって吐出されるコラーゲンケーシングは、 全体が 3層を なすコラーゲンの層から構成されているが、 第 3配向面を形成している最外層は、 その偏心している側 (図においては上方) において、 その他の部分よりも厚く形 成されている。 このため、 このノズル 1 0 0 eによって形成したコラーゲンケー シングを使用してソーセージを成形すると、 その厚い部分の熱変形による収縮力 の効果により、 図 6に示すと同様に、 適度に湾曲したソーセージが形成されるの である。 この場合、 ハウジングの吐出口を幾分偏心して形成するだけで、 その他 の内筒、 外筒、 ハウジング等の構造は、 図 8〜図 1 1に示したと同様の構造とす ることも可能である。 FIGS. 12 and 13 are cross-sectional views of a nozzle 100e for molding a collagen dispersion ejection according to a sixth embodiment of the present invention. The difference between the sixth embodiment shown in these figures and the embodiment shown in FIGS. 7 to 11 is that the first and second collagen dispersions are discharged in the embodiment shown in FIGS. Collagen casing provides a complete three-layer structure, because the nozzles that discharge are discharged from concentrically arranged outlets, so that only straight sausages are formed, forming a curved sausage. However, the collagen dispersion ejection nozzle 100e according to the sixth embodiment can provide a collagen casing capable of forming a curved sausage. . That is, in this embodiment, the discharge port 108 e formed in the housing 105 e for discharging the second collagen dispersion is an annular passage 10 for discharging the first collagen dispersion. It is eccentrically arranged in one direction (upward in the figure) with respect to the discharge port at the tip of 6e. Therefore, the collagen casing discharged by the nozzle 100 e is entirely composed of three layers of collagen, but the outermost layer forming the third orientation plane is eccentric. On the side (upper side in the figure), it is formed thicker than the other parts. Therefore, when the sausage is formed using the collagen casing formed by the nozzle 100e, the sausage having a moderately curved shape is formed as shown in FIG. Is formed. In this case, the structure of the other inner cylinder, outer cylinder, housing, etc., can be the same as those shown in FIGS. 8 to 11 only by forming the discharge port of the housing with some eccentricity. is there.
上に述べた各実施例においては、 内筒と外筒とを互いに逆方向に回転して第 1 コラーゲン分散液によって第 1配向面と第 2配向面とを形成し、 ハウジングを固 定して第 2コラーゲン分散液によって第 3配向面を形成することを開示している 力、 これは限定事項ではなく、 内筒を固定し、 外筒とハウジングとを互いに反対 方向へ回転したり、 内筒とハウジングとを互いに逆方向又は同一方向へ回転して かつ外筒を固定することによつても同様の構造を有するコラーゲンケーシングを 押し出し成形することも出来、 更には、 内筒と外筒とを互いに同じ方向に異なる 速度で回転して第 1コラーゲン分散液によって第 1配向面と第 2配向面とを形成 し、 かつハウジングを固定して第 2コラーゲン分散液によって第 3配向面を形成 することによつても同様の構造を有するコラーゲンケーシングを押し出し成形す ることも出来ることは当業者に明らかである。 産業上の利用可能性 In each of the embodiments described above, the inner cylinder and the outer cylinder are rotated in opposite directions to form the first and second alignment surfaces with the first collagen dispersion, and the housing is fixed. Discloses that a third orientation plane is formed by a second collagen dispersion. Force, this is not a limitation, fixing the inner cylinder, rotating the outer cylinder and the housing in opposite directions, or rotating the inner cylinder and the housing in the opposite direction or the same direction, and fixing the outer cylinder By doing so, it is also possible to extrude a collagen casing having a similar structure, and furthermore, rotate the inner cylinder and the outer cylinder in the same direction at different speeds and perform the first orientation by the first collagen dispersion. A collagen casing having a similar structure can also be extruded by forming the surface and the second orientation surface, and fixing the housing to form the third orientation surface with the second collagen dispersion. That will be apparent to those skilled in the art. Industrial applicability
本件発明によれば、 第 1コラーゲン分散液によって第 1配向面と第 2配向面 とを形成し、 第 2コラーゲン分散液によって第 3配向面を形成することによって 全体として 3層構造を有するコラーゲンケーシングを開示している。 この 3層構 造を有するコラーゲンケーシングは構造的に非常に安定しており、 ソーセージ形 成時の充填工程のトラブルを最小にする効果がある。 もし湾曲したソーセージを 形成することを望む場合には、 第 3配向面を形成するハウジングの吐出口を偏心 して取り付ければよい。 According to the present invention, a collagen casing having a three-layer structure as a whole by forming a first orientation surface and a second orientation surface with a first collagen dispersion and forming a third orientation surface with a second collagen dispersion Is disclosed. The collagen casing having this three-layer structure is structurally very stable, and has the effect of minimizing trouble in the filling process during sausage formation. If it is desired to form a curved sausage, the outlet of the housing forming the third orientation plane may be mounted eccentrically.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU49662/97A AU4966297A (en) | 1996-11-15 | 1997-11-17 | Collagen casing and apparatus for manufacturing the same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8/304546 | 1996-11-15 | ||
| JP30454696 | 1996-11-15 |
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| WO1998021973A1 true WO1998021973A1 (en) | 1998-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP1997/004170 Ceased WO1998021973A1 (en) | 1996-11-15 | 1997-11-17 | Collagen casing and apparatus for manufacturing the same |
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| AU (1) | AU4966297A (en) |
| WO (1) | WO1998021973A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013009196A1 (en) | 2011-07-12 | 2013-01-17 | Janus Krzysztof | An extrusion device and a method for manufacturing a cylindrical collagen casing |
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| JPS5521799A (en) * | 1978-07-31 | 1980-02-16 | Union Carbide Corp | Curved sausage casing |
| JPS5966832A (en) * | 1973-03-24 | 1984-04-16 | ナトウ−リン・ヴエルク・ベツカ−・アンド・カンパニ− | Edible artificial ring-shaped sausage casing |
| JPH0198461A (en) * | 1987-10-12 | 1989-04-17 | Hayashikane Sangyo Kk | Sausage having a spiral shape and method for producing the same |
| JPH0213344A (en) * | 1988-04-19 | 1990-01-17 | Hoechst Ag | Curved or ring-shaped and tubular sausage skin and its manufacturing method |
-
1997
- 1997-11-17 WO PCT/JP1997/004170 patent/WO1998021973A1/en not_active Ceased
- 1997-11-17 AU AU49662/97A patent/AU4966297A/en not_active Abandoned
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4870776A (en) * | 1971-12-22 | 1973-09-25 | ||
| JPS5966832A (en) * | 1973-03-24 | 1984-04-16 | ナトウ−リン・ヴエルク・ベツカ−・アンド・カンパニ− | Edible artificial ring-shaped sausage casing |
| JPS52108467A (en) * | 1976-03-10 | 1977-09-10 | Kureha Chemical Ind Co Ltd | Curved tube casing film and method of producing same |
| JPS5521799A (en) * | 1978-07-31 | 1980-02-16 | Union Carbide Corp | Curved sausage casing |
| JPH0198461A (en) * | 1987-10-12 | 1989-04-17 | Hayashikane Sangyo Kk | Sausage having a spiral shape and method for producing the same |
| JPH0213344A (en) * | 1988-04-19 | 1990-01-17 | Hoechst Ag | Curved or ring-shaped and tubular sausage skin and its manufacturing method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013009196A1 (en) | 2011-07-12 | 2013-01-17 | Janus Krzysztof | An extrusion device and a method for manufacturing a cylindrical collagen casing |
Also Published As
| Publication number | Publication date |
|---|---|
| AU4966297A (en) | 1998-06-10 |
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