WO1998013206A1 - Thermal head - Google Patents
Thermal head Download PDFInfo
- Publication number
- WO1998013206A1 WO1998013206A1 PCT/JP1996/002740 JP9602740W WO9813206A1 WO 1998013206 A1 WO1998013206 A1 WO 1998013206A1 JP 9602740 W JP9602740 W JP 9602740W WO 9813206 A1 WO9813206 A1 WO 9813206A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- conductor
- peelable
- wiring board
- copper foil
- portions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/028—Bending or folding regions of flexible printed circuits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/345—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads characterised by the arrangement of resistors or conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/11—Printed elements for providing electric connections to or between printed circuits
- H05K1/117—Pads along the edge of rigid circuit boards, e.g. for pluggable connectors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0388—Other aspects of conductors
- H05K2201/0394—Conductor crossing over a hole in the substrate or a gap between two separate substrate parts
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09654—Shape and layout details of conductors covering at least two types of conductors provided for in H05K2201/09218 - H05K2201/095
- H05K2201/09781—Dummy conductors, i.e. not used for normal transport of current; Dummy electrodes of components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/36—Assembling printed circuits with other printed circuits
- H05K3/361—Assembling flexible printed circuits with other printed circuits
- H05K3/363—Assembling flexible printed circuits with other printed circuits by soldering
Definitions
- the present invention relates to a thermal head for performing thermal recording by arranging a plurality of heating elements in a straight line, and more specifically, a flexible head for supplying a current to a common electrode connected to a plurality of heating elements arranged in a straight line.
- the present invention relates to a thermal head having a wiring board, wherein one end of a conductive layer of the flexible wiring board is soldered to a common electrode.
- the thermal head is used for a thermal type printing device such as a thermal type or a thermal transfer type.
- a thermal type printing device such as a thermal type or a thermal transfer type.
- Such a printing device is widely used as, for example, a computer or a facsimile output device.
- the thermal head has a heating element provided on the surface of a ceramic substrate, the heating element has a plurality of heating elements arranged in a line and a common electrode, and one terminal of the plurality of heating elements is connected to the common electrode. ing.
- the other terminal of the heating element is connected to each of the plurality of individual electrodes, and is driven by a driving circuit element.
- the ceramic substrate provided with the heating element, the flexible wiring board, and the drive circuit element are fixed on the heat sink.
- the flexible wiring board is bent at a substantially right angle along the side walls of the ceramic substrate and the heat sink near the solder joint with the common electrode.
- a shearing force is repeatedly applied to a soldering joint between a conductor layer of a flexible wiring board and a common electrode due to heat generation and cooling of a heating element provided thereon, and the bonding strength is reduced.
- the bonding strength decreases, the flexible wiring base There is a possibility that the soldered joint may peel off due to the restoring force of the bent portion of the plate.
- the conductor layer in order to reduce the restoring force, that is, the rigidity, at the bent portion of the flexible wiring board, and to reduce the above-mentioned shearing force and to accommodate excess solder generated during soldering and joining, the conductor layer
- the end of the copper foil is made into a comb-like shape, and the end of the comb-like copper foil is soldered to a common electrode.
- Such a device is disclosed, for example, in Japanese Patent Application Laid-Open No. Hei 6-47944.
- the end of the copper foil has a comb-like shape, that is, a slit portion, the bonding area between the common electrode and the flexible wiring board is small, and the bonding strength is low. , And there is a drawback that it is easy to peel off from the common electrode.
- a rectangular copper foil-removed portion from which the copper foil has been removed is formed along the bent portion without forming the end of the copper foil of the flexible wiring board in a comb-like shape. It is well known that a plurality of such members are provided at predetermined intervals to reduce the restoring force of the bent portion and to secure a certain bonding area with the common electrode.
- the amount of heat generated at both ends due to uneven distribution of heat during heating and easy release of heat at both ends of the soldered joint during soldering. Is insufficient, and the bonding strength at both ends becomes lower than at the center.
- the present invention solves the problems of the conventional thermal head as described above, and makes it difficult for the flexible wiring board to peel off from the common electrode even when the flexible wiring board is bent near the solder joint.
- the purpose is to obtain a highly reliable thermal head.
- the state of soldering between the common electrode and the flexible wiring board without impairing the function of the thermal head as an actual product The purpose is to obtain a thermal head that can easily estimate the thermal head. Disclosure of the invention
- the present invention is a thermal head having a holding base, a heating element, and a flexible wiring board,
- the heating element has a plurality of heating elements arranged in a straight line and a common electrode for supplying power to the heating element.
- the flexible wiring substrate has a flexible substrate and a conductor layer, the flexible substrate is formed of a flexible insulating material, and the conductor layer is a layered conductor. It has a center side and both end side conductor patterns,
- the central-side conductor pattern portion is provided with the central-side conductor portion so as to form a plurality of central-side non-conductor portions having no conductor in a predetermined direction at a predetermined position away from one end of the conductor layer by a predetermined distance.
- the ratio of the center-side conductor portion to the center-side conductor portion is set to a first predetermined value
- the conductor patterns at both ends are provided at both ends of the center conductor pattern in a predetermined direction, and the conductor patterns at both ends are formed at predetermined positions so as to form non-conductor portions without conductors in a predetermined direction in a predetermined direction. Is disposed so that the ratio of the conductor portions at both ends to the conductor pattern portions at both ends in the predetermined direction at the predetermined position is set to a second predetermined value smaller than the first predetermined value,
- a conductor layer is provided on the flexible substrate, a center-side easy-to-bend portion is formed by the flexible substrate and the center-side conductor pattern portion, and a center-side portion is formed by the flexible substrate and both end-side conductor patterns. It is formed with easy bending parts at both ends, which are less rigid than the easy bending parts.
- the heating element is held by the holding base, and the flexible wiring board is soldered and joined to the common electrode of the heating element at the center and both ends and bent at the center and both end easy bending portions. It is a thing. With this configuration, the ratio occupied by both end-side conductor portions in both end-side conductor pattern portions is smaller than the ratio occupied by the center-side conductor portion in the center-side conductor pattern. Therefore, the rigidity of the flexible wiring board at the both end side easily bendable portions is lower than the rigidity at the center side easily bendable portion, and the restoring force of the bent flexible wiring board is weakened at the both end side easily bendable portions.
- the size of the non-conductive portions on both ends in a predetermined direction at a predetermined position is made larger than the size of the non-conductive portion on the center side.
- the flexible substrate has a through-hole forming portion for forming a through-hole at a position corresponding to the non-conductor portion on both ends of the conductor pattern portion on both ends.
- the conductor pattern portions at both ends have a shape in which the shape of the non-conductor portions at both ends has the largest size in a predetermined direction at a predetermined position and becomes smaller from the predetermined position toward the end of the conductive layer in a direction perpendicular to the predetermined direction. It was done.
- the area of the conductor on both ends increases as the distance from the predetermined position toward the end of the conductive layer in a direction perpendicular to the predetermined direction increases, so that the solder joint area between the common electrode and the flexible wiring board increases. As the bonding strength increases, the flexible wiring board becomes more difficult to peel off.
- a peelable device provided on the flexible wiring board, wherein the peelable device has a peelable portion and a connecting portion,
- the peelable portion has a peelable conductor pattern portion and a peelable flexible substrate.
- the peelable conductor portion has the same shape and the same thickness as the conductor of the conductor layer so as to form a peelable nonconductive portion having the same shape as the center-side nonconductive portion.
- the peelable flexible substrate is formed of the same material and the same thickness as the flexible substrate, and the peelable conductive pattern portion is provided on the peelable flexible substrate.
- the connecting portion is flexible such that the peelable portion is located at the end of the flexible wiring board in the predetermined direction, and the peelable non-conductive portion is arranged in the same row in the predetermined direction as the central non-conductive portion.
- the peelable conductor pattern portion of the peelable portion is joined to the common electrode by soldering.
- the joint strength of the soldered portion can be known by measuring the force required to break the connecting portion and peel the peelable portion. Therefore, the joint strength of the solder joint between the common electrode and the flexible wiring board can be easily estimated without impairing the function of the thermal head as an actual product.
- FIG. 1 is a perspective view showing a main part of a thermal head
- FIG. 2 is a main part of a thermal head
- FIG. 4 is a plan view showing a state before bending a flexible wiring board.
- FIG. 3 is an enlarged view of a main part showing a main part of the thermal head in FIG. 2, and
- FIG. 4 is a cross-sectional view taken along section line IV-IV in FIG.
- FIG. 5 is an enlarged view of an essential part of a thermal head showing another embodiment of the present invention
- FIG. 6 is an enlarged view of an essential part of a thermal head showing still another embodiment of the present invention.
- FIG. 7 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention.
- FIG. 8 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention.
- FIG. 9 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention.
- FIG. 10 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention.
- FIG. 11 is an enlarged view of a main part of a thermal head, showing still another embodiment of the present invention.
- FIG. 1 is a perspective view showing a main part of a thermal head by cutting out a part of the thermal head.
- FIG. 4 is a plan view showing a main part of the thermal head in a state before bending a flexible wiring board.
- FIG. 3 is an enlarged view of a main part of the thermal head in FIG. 2, and
- FIG. 4 is a cross-sectional view taken along section line IV—IV in FIG. The figure shows a state in which the flexible wiring board is bent along the edge of the ceramic substrate.
- reference numeral 1 denotes a ceramic substrate, which has an edge 11 and has heat resistance and electrical insulation. It is formed of a ceramic material.
- Reference numeral 2 denotes a heating element, which includes a glaze layer (glazeelayar) 21, a resistor 22 serving as a heating element, a common electrode 23, and an independent electrode 24.
- the glaze layer 21 is for forming the heating element 2 on the ceramic substrate 1.
- the resistor 22 is formed on the glaze layer 21 on the ceramic substrate 1 and is linearly arranged in the longitudinal direction (the left-right direction in FIG. 2).
- One terminal of the resistor 22 is commonly connected to the common electrode 23, and the other terminal is connected to the independent electrode 24, and heat generation is selectively controlled by opening and closing the drive circuit element 3 described later. Perform the prescribed printing.
- Reference numeral 3 denotes a drive circuit element, which is configured by an integrated circuit in which a plurality of transistors are formed on a substrate.
- Reference numeral 4 denotes a flexible wiring substrate, which has a base film 41, a conductor layer 42, a cover film 43, and a soldered layer 44 as a flexible substrate.
- Base fill The film 41 is a polyimide film made of a heat-resistant synthetic resin having flexibility, and has a thickness of 0.075 [mm].
- the conductor layer 42 is formed of a copper foil as a rectangular conductor having a long longitudinal direction (the left-right direction in FIG. 2), which is a predetermined direction, and has a thickness of 0.050 [mm]. Affixed on base film 41 with adhesive.
- the conductor layer 42 has a terminal portion 42a, a center conductor pattern portion 42b, and both end conductor pattern portions 42c.
- the terminal portion 42a is a portion of the copper foil portion exposed by removing the cover film 43 from one end to one end of a center-side copper foil removing portion 42d described later.
- the part from the one end shown in Fig. 3 to the bending line A, which is a distance a away from the other end (shown with diagonal lines for easy understanding) is used as a terminal.
- a center-side copper foil removal portion 42d as a center-side non-conductor portion is formed at the position of the bending line A by removing the copper foil by etching.
- the size of the center-side copper foil removing portion 42d is a rectangle having a width of b and a length of c, and is provided in a predetermined number at a predetermined interval d in the longitudinal direction.
- the central-side copper-foil removed portion 42d is formed, and the remaining portion of the copper foil is defined as a central-side conductor portion 42h.
- the ratio of the center conductor portion 42h to the center conductor pattern portion 42b on the folding line A is set to a first predetermined value.
- the center-side copper foil removal part 42 d is symmetrical with respect to the folding line A.
- Such a center-side conductor pattern portion 4 2b is attached to the base film 41 to form a center-side easily bendable portion 42e, which is more rigid than other portions where the copper foil has not been removed. Is easy to bend.
- both ends of the conductor pattern section 4 2 c similarly, remove copper foil on the left and right sides of the center side conductor pattern section 4 2 b at the position of the bending line A as shown in Fig. 3 to form both end side non-conductor sections.
- the copper foil removal portions 42 f at both ends are formed, and the remaining copper foil portions are used as the conductor portions 42 j at both ends.
- the copper foil removal parts on both ends 4 2 f are as shown in Fig. 3.
- ex Length A rectangular shape symmetrical with respect to the bending line A of f, and the width e is larger than the width b of the copper foil removal part 42d on the middle side.
- the copper foil removing portions 42f at both ends are provided one at each side, but FIG.
- the both end side easily bendable portion 42 g is configured by bonding both end side conductor pattern portions 42 c to the base film 41. Since the second predetermined value is smaller than the first predetermined value, that is, the ratio of the conductor portion is small, the rigidity of the both-end-side easily bendable portion 42g is lower than that of the center-side easily bendable portion 42e.
- the cover film 43 is a polyimide film of a heat-resistant synthetic resin having flexibility, and has a thickness of 0.075 [mm]. The cover film 43 is adhered on the conductor layer 42 with an adhesive, covers the conductor layer 42, and provides insulation protection.
- the soldering layer 44 is formed by melting and attaching solder to the surface of the terminal portion 42a.
- Width bx length c 0.4x2.6 [mmxmm] of center-side copper foil removal part 42d, distance between center-side copper foil removal parts 42d (width of individual conductor of center conductor part 42h) d: 0.6 [mm],
- Second predetermined value 0.2
- Reference numeral 5 denotes a connecting conductor, and a plurality of connecting conductors are provided in the longitudinal direction as shown in FIG. 2, and four connecting conductors are provided in this embodiment.
- the connection conductor 5 is soldered to the conductor layer 42.
- the conductor layer 42 is electrically connected to a ground member (not shown).
- Reference numeral 6 denotes a heat radiating plate, which has side walls 61, to which the ceramic substrate 1 is fixed in a state of good heat conduction, and radiates heat generated by the heating element 2.
- Reference numeral 7 denotes a peeling member, which separates an unillustrated ink sheet and paper.
- the flexible wiring board 4 has its terminal portion 42 a soldered to the common electrode 23 of the heating element 2 to form a soldered joint portion 8.
- the flexible wiring board 4 is bent almost at a right angle along the edge 11 of the ceramic substrate 1 and the side wall 61 of the heat sink 6 at the easily bent portions 42e and 42g at the center and both ends. ing.
- the bent ⁇ ! Flexible wiring board 4 is pressed by the peeling member 7.
- the peeling member 7 is fixed to the heat radiating plate 6 by a screw (not shown).
- the soldering of the flexible wiring board 4 and the ceramic board 1 and the fixing to the heat sink 6 are performed as follows. While keeping the flexible wiring board 4 in a flat state as shown in FIG. 3, the terminal portion 42 a is bent so that the bending line A is positioned at one end of the common electrode 23, and The common electrode 23 is brought into contact. Thereafter, the soldering layer 44 is heated while being pressed overnight, and the soldered layer 44 is melted and joined to form a soldered joint 8. Then, as shown in FIG. 4, the center and both ends of the easily bendable portions 42e and 42g are almost along the edge 11 of the ceramic substrate 1 and the side wall 61 of the heat sink 6. Bend at right angles. The bent flexible wiring board 4 is pressed by the peeling member 7, and the peeling member 7 is fixed to the heat sink 6.
- the both-end-side copper-foil removing portions 4 2f wider than the center-side copper-foil removing portions 4 2d are formed at the both-end-side easily bendable portions 42g of the flexible wiring board 4.
- the rigidity against bending is smaller than that of the center-side easily bendable portion 42e.
- the restoring force generated by bending is easy to bend at both ends.
- the portion 42g it is smaller than the center side easily bendable portion 42e. Therefore, the peeling force acting on the soldered part 8 Therefore, the flexible wiring board 4 can be prevented from peeling off at both ends.
- the length f in the longitudinal direction of the copper foil removing portions 42 f at both ends is made smaller than the length dimension c in the longitudinal direction c of the central copper foil removing portion 42 d.
- the soldering joint area with the common electrode 23 increases, and the bonding strength increases, so that the flexible wiring board 4 hardly peels off.
- the copper foil removal portions 42 d and 42 f at the center and both ends are rectangular, when the terminal portions 42 a are soldered to the common electrode 23, they are positioned in the vertical direction in FIG. Even if there is a slight deviation, the bendability of the easily bendable portions 42 e and 42 g does not deteriorate.
- FIG. 5 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing a main part in an enlarged state before bending a flexible wiring board.
- reference numeral 140 denotes a flexible wiring board
- a base film 144 having a base film 141 is provided on both ends of the conductor pattern portion 42 c at both ends of the copper foil removing portion.
- the reaction force of the base film 141 is reduced. Accordingly, the rigidity at the easily bendable portion 142g at both ends is further reduced, the bending force acting on both ends in the longitudinal direction of the soldered joint 8 is reduced, and the flexible printed circuit board 140 is peeled off. It becomes difficult to do.
- the through-hole forming portion 141b may form a through-hole smaller than the copper foil removing portions 42f at both ends.
- Figure 6 is a further c
- Figure 6 is an enlarged view showing in a state before an enlarged main portion of the head to the thermal bending the flexible wiring board showing another embodiment of the present invention
- reference numeral 240 denotes a flexible wiring board, which has a conductor layer 242.
- the conductor layer 242 has conductor pattern portions 242c at both ends.
- the conductor pattern portion 242c at both ends has two copper foil removal portions 242f at both ends (only one shown) at each of the left and right ends on the bending line A. This part is formed by removing the copper foil. The remaining portion where the copper foil has been removed to form the copper foil removed portions 24 2 f at both ends is the conductor pattern portion 42 c at both ends.
- the copper foil removal part 2 42 f at both ends is enlarged asymmetrically below the figure with respect to the bending line A, and the lower end is aligned with the lower end of the center copper foil removal part 42 d in the figure. is there.
- the width of the copper foil removal portions at both ends 2 242 f is b, and the length is (c + f) / 2.
- the conductor pattern portions 242c at both ends are adhered on the base film 41, thereby forming an easily bendable portion 242g at both ends.
- the both ends of the flexible wiring board 240 can be easily bent. Less rigidity at 42 g. Further, the soldering area of the conductor pattern portion 242 c at both ends with the terminal portion 242 a does not change. Therefore, it is possible to more effectively prevent the flexible wiring board 240 from peeling off from the common electrode 23.
- FIG. 7 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing the main part of the thermal head in a state before the flexible wiring board is folded.
- reference numeral 340 denotes a flexible wiring board, which has a conductor layer 342.
- the conductor layer 342 has conductor pattern portions 342c at both ends.
- both ends of the conductor pattern section 3 4 2 c attach Two copper foil removal portions 342 f at both ends are formed at each location (one shown on the left side in Fig. 7).
- the remaining copper foil portions on which the copper foil removal portions at both ends are formed are conductor portions at both ends.
- the copper foil removal portions 3 4 2 f at both ends are pentagons with an isosceles triangle above and a rectangle below the bend line A in the figure, and the vertex of the isosceles triangle is the copper foil on both ends in FIG.
- the lower side of the rectangular part is aligned with the lower side of the center-side copper foil removed part 42 d at the same position as the upper side of the removed part 42 f.
- Both ends of the conductor pattern portion 342c and the base film 41 form an easily bendable portion 342g of both ends.
- the copper foil removing portions 3442 f at both ends having an isosceles triangular portion having a width decreasing toward the end of the conductive layer 42 at both ends of the conductor pattern portion 3442 c
- the solder joint area with the terminal portion 42a at the conductor pattern portion 3442c at both ends increases. Therefore, it is possible to more effectively prevent the flexible wiring board 340 from peeling off from the common electrode 23.
- the copper foil removal portions 34 2 f at both ends are pentagonal as shown in the figure, when the terminal portions 42 a are soldered to the common electrode 23, the terminal portions 42 a Be careful not to shift the position downward. If the terminal portion 42a is far below the common electrode 23 in the figure, the soldering portion 8 will straddle the triangular portion of the copper foil removal portion 3442f on both ends, and this portion This is because the stiffness is increased and the flexibility is impaired.
- FIG. 8 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing a main part of the thermal head in a state before the flexible wiring board is bent, by enlarging the main part.
- reference numeral 440 denotes a flexible wiring board, which has a conductor layer 442.
- the conductor layer 442 has conductor pattern portions 442c at both ends.
- the conductor pattern section 4 4 2c at both ends has two At each location, a total of two (the left one is shown in Fig. 8) copper foil removal parts 442 f at both ends are formed.
- the remaining copper foil portions on which the copper foil removal portions 442 f at both ends are formed are the conductor portions 442 j at both ends.
- the copper foil removal portions 4 4 2 f at both ends are such that the portion on the folding line A is the widest along the folding direction near the folding line A, and becomes narrower as the distance from the folding line A in the folding direction increases. This is a quadrilateral (diamond) as shown in the figure, formed by removing the copper foil and symmetric with respect to the folding line A and having the same length on all sides. Both ends of the conductor pattern portion 442c and the base film 41 form an easily bendable portion 442g at both ends.
- the terminal portions 42a are soldered to the common electrode 23
- the terminal portions 42a are shown in FIG. Be careful not to shift the position vertically. If the terminal portion 42 a is shifted too much in the vertical direction in the figure with respect to the common electrode 23, the soldering portion 8 will straddle the triangular portion of the copper foil removing portion 4 4 2 f on both ends. This is because the stiffness of the steel is increased and the flexibility is impaired.
- FIG. 9 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing the main part of the thermal head in a state before the flexible wiring board is folded.
- reference numeral 540 denotes a flexible wiring board, which has a conductor layer 542.
- the conductor layer 542 has a center-side conductor pattern portion 542b and both-end-side conductor pattern portions 442c.
- a predetermined number of center-side copper foil removing portions 542 d are formed in the center-side conductor pattern portion 542b in the longitudinal direction along the bending line A.
- the remaining copper foil portion on which the center-side copper-foil removed portion 542 d is formed is the center-side conductor portion 542h.
- the center-side conductor pattern portion 542 b is a rhombus having a width b and a length c symmetrical with respect to the bending line A.
- the center-side easy-to-bend portion 5 4 2 e is formed by the center-side conductor pattern portion 5 4 2 b and the base film 41, and the both-end-side easily bendable portion 4 4 is formed by both end-side conductor pattern portions 4 4 2 c and the base film 4 1. 2 g are formed.
- the center-side easy-to-bend portion 542 e of the flexible wiring board 540 is formed. It is possible to increase the soldering joint area with the terminal portion 42a while keeping the rigidity of the terminal portion low. Therefore, the center-side easily bendable portion 542e of the flexible wiring substrate 540 can be more securely soldered to the common electrode 23. When soldering to the common electrode 23, care should be taken in the alignment with the terminal portion 42a so that the flexibility of the bent portion is not impaired.
- FIG. 10 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing the main part of the thermal head in a state before the flexible wiring board is folded.
- reference numeral 640 denotes a flexible wiring board, which has a conductor layer 640.
- the conductor layer 642 has conductor pattern portions 642c at both ends.
- copper foil removal portions 6442e at both ends are formed on the fold line A.
- the copper foil removal portions 6 4 2 e at both ends are copper LINE removal of the same size bxc as the center side conductor removal portions 4 2 d in Fig. 3 where four are arranged at regular intervals as shown in the figure.
- the part is formed by removing the copper foil into a rectangle having a width e X and a length f so as to penetrate these four copper foil removal parts on the folding line A, and has a shape as shown in the figure.
- the remaining part is the conductor part 6 4 2 j on both ends c
- the first predetermined value is 0.6
- the second predetermined value is about 0.15.
- the conductor pattern portions 642c at both ends and the base film 41 form the easy bending portions 642g at both ends.
- FIG. 11 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing a main part of the thermal head in a state before the flexible wiring board is bent by bending.
- reference numeral 9 denotes a peeling test device, which has a test piece portion 91, a through-hole forming portion 92, and a minute connecting portion 93, each of which has a copper foil 9a on a base film 9b. It is formed by being adhered to.
- the copper foil 9a has the same thickness of 0.050 [mm] as the conductor layer 42 of the flexible wiring board 4.
- the base film 9b as the peelable flexible substrate is made of the same polyimide resin as the base film 41 and has a thickness of 0.075 [mm].
- the test piece portion 91 as a peelable portion has a test piece conductor pattern portion 9 1b as a peelable portion conductor pattern portion and has a peelable non-conductive portion having the same shape as the central copper foil removed portion 4 2 d.
- the test piece copper foil removing portion 91 a is formed.
- the copper foil is removed by etching to form a test piece copper foil removal portion 91a, and the remaining portion is a test piece conductor portion 91c as a peelable conductor portion.
- the peeling test apparatus 9 has a test piece copper foil removing section 9 la arranged at the end of the flexible wiring board 4 so as to be aligned with the center side copper foil removing section 42 d.
- the part 91 is connected to the flexible wiring board 4 by a minute connecting part 93.
- the minute connecting portion 93 can be cut with a cutting tool such as a nipper and easily separated from the flexible wiring board 4.
- the through-hole forming portion 92 forms a through-hole 92a.
- Such a peel test apparatus 9 is manufactured as follows.
- the base film and the copper foil are increased by the peeling test apparatus 9.
- the copper foil is removed, and the copper foil removal part 9 la is formed at a predetermined position.
- the other portion is punched and removed with a breath except for the minute connecting portion 93 to obtain a peeling test device 9.
- the through holes 92a are simultaneously formed by punching.
- the soldering layer 44 is formed on the flexible wiring board 4
- the test piece 91 is also plated with solder. Then, when the flexible wiring board 4 is soldered to the common electrode 23, the soldered layer of the test piece 91 is melted and soldered to the common electrode 23 at the same time.
- the minute connecting section 93 is cut with a nipper, and for example, using a spring scale.
- the hook strength can be easily measured by hooking the hook in the through hole 92a and pulling it. From this strength, the actual bonding strength of the soldered joint 8 is estimated.
- the base film and the cover film are described as polyimide films.
- films formed of other insulating materials, such as polyester, may be used.
- the conductor layer is not limited to the copper foil, and the same effect can be obtained even if the conductor layer is formed of a conductive material such as gold.
- the thickness of the base film, the cover film, or the conductor layer is not limited to the illustrated one.
- the shape of the copper foil removal portions on the center side and both sides is not limited to the shape described above, and may be another shape such as an elliptical shape.
- the thermal head according to the present invention is useful when used in a thermal type printing apparatus such as a thermal type or a thermal transfer type.
- a thermal printer can be widely used as an output device of a computer / facsimile.
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Abstract
Description
明 細 書 サ——マノレへヅド 技術分野 Description Service-Manole Head Technical Field
この発明は、 複数の発熱素子を直線状に配設し感熱記録を行うサーマルへ ツド、 詳しくは直線状に配設された複数の発熱素子に接続された共通電極に 電流を供給する可撓性配線基板を有し、 この可撓性配線基板の導体層の一端 部が共通電極に半田付け接合されたサーマルへッドに関する。 背景技術 The present invention relates to a thermal head for performing thermal recording by arranging a plurality of heating elements in a straight line, and more specifically, a flexible head for supplying a current to a common electrode connected to a plurality of heating elements arranged in a straight line. The present invention relates to a thermal head having a wiring board, wherein one end of a conductive layer of the flexible wiring board is soldered to a common electrode. Background art
サーマルヘッドは、 感熱式や熱転写式などサーマル式の印刷装置に用いら れる。 このような印刷装置は、 例えば計算機やファクシミリの出力装置とし て広く用いられている。 The thermal head is used for a thermal type printing device such as a thermal type or a thermal transfer type. Such a printing device is widely used as, for example, a computer or a facsimile output device.
サーマルヘッドは、 セラミック基板の表面に発熱体が設けられ、 発熱体は ライン状に配列された複数の発熱素子と共通電極とを有し、 複数の発熱体の 一方の端子は共通電極に接続されている。 この共通電極に可撓性絶縁フィル ムの上に導体層である例えば銅箔を接着した可撓性配線基板が半田付けによ り接合されている。 発熱素子の他方の端子は複数の個別電極にそれぞれ接続 され、 駆動回路素子によって駆動される。 発熱体が設けられたセラミック基 板、 可撓性配線基板、 駆動回路素子は放熱板の上に固定されている。 可撓性 配線基板は、 共通電極との半田付け接合部の近傍でセラミック基板及び放熱 板の側壁に沿うようにしてほぼ直角に折り曲げられている。 The thermal head has a heating element provided on the surface of a ceramic substrate, the heating element has a plurality of heating elements arranged in a line and a common electrode, and one terminal of the plurality of heating elements is connected to the common electrode. ing. A flexible wiring board in which a conductive layer, for example, copper foil, is adhered to the common electrode on the flexible insulating film is joined by soldering. The other terminal of the heating element is connected to each of the plurality of individual electrodes, and is driven by a driving circuit element. The ceramic substrate provided with the heating element, the flexible wiring board, and the drive circuit element are fixed on the heat sink. The flexible wiring board is bent at a substantially right angle along the side walls of the ceramic substrate and the heat sink near the solder joint with the common electrode.
ところで、 セラミック基板は、 その上に設けられた発熱素子の発熱、 冷却 により可撓性配線基板の導体層と共通電極との半田付け接合部に繰り返して 剪断力が働き、 接合強度が低下する。 接合強度が低下すると、 可撓性配線基 板の折り曲げ部の復元力のために半田付け接合部が剥離するおそれがある。 そこで、 可撓性配線基板の折り曲げ部における復元力、 すなわち剛性を小 さくするとともに、 上記剪断力を緩和するためや半田付け接合するときに生 じる余分な半田を収容するために、 導体層である銅箔の端部を櫛の歯状にし、 この櫛の歯状の銅箔の端部を共通電極に半田付け接合したものがある。 この ようなものは、 例えば日本特開平 6— 4 7 9 4 4号に示されている。 しかし、 このようなものは、 銅箔の端部を櫛の歯状にしているため、 つまりスリット 部があるために、 共通電極と可撓性配線基板との接合面積が小さくなり、 接 合強度が低下して、 共通電極から剥離し易くなるという欠点があった。 By the way, in a ceramic substrate, a shearing force is repeatedly applied to a soldering joint between a conductor layer of a flexible wiring board and a common electrode due to heat generation and cooling of a heating element provided thereon, and the bonding strength is reduced. When the bonding strength decreases, the flexible wiring base There is a possibility that the soldered joint may peel off due to the restoring force of the bent portion of the plate. Accordingly, in order to reduce the restoring force, that is, the rigidity, at the bent portion of the flexible wiring board, and to reduce the above-mentioned shearing force and to accommodate excess solder generated during soldering and joining, the conductor layer In some cases, the end of the copper foil is made into a comb-like shape, and the end of the comb-like copper foil is soldered to a common electrode. Such a device is disclosed, for example, in Japanese Patent Application Laid-Open No. Hei 6-47944. However, since the end of the copper foil has a comb-like shape, that is, a slit portion, the bonding area between the common electrode and the flexible wiring board is small, and the bonding strength is low. , And there is a drawback that it is easy to peel off from the common electrode.
また、 このようなサ一マルヘッドを改良したものとして、 可撓性配線基板 の銅箔の端部を櫛の歯状にしないで、 銅箔を除去した長方形の銅箔除去部を 折り曲げ部に沿って所定間隔をおいて複数設け、 折り曲げ部の復元力を小さ くしかつ共通電極との接合面積をある程度確保するものが、 公知である。 しかし、 上述のいずれのものにおいても、 半田付け接合時に、 加熱するた めのバーヒ一夕の熱分布の不均一や半田付け接合部の両端部において熱が逃 げやすいことによって、 両端部の熱量が不足し、 両端部の半田付けの接合力 が中央部よりも低くなる。 この場合、 なお半田付け接合の強度が不足し、 半 田付け接合部の長手方向の両端部において共通電極から可撓性配線基板が剥 離する。 特に、 両端部において剥離すると大きく浮き上がり、 機能に支障を きたすという問題点があった。 Further, as an improvement of such a thermal head, a rectangular copper foil-removed portion from which the copper foil has been removed is formed along the bent portion without forming the end of the copper foil of the flexible wiring board in a comb-like shape. It is well known that a plurality of such members are provided at predetermined intervals to reduce the restoring force of the bent portion and to secure a certain bonding area with the common electrode. However, in any of the above, the amount of heat generated at both ends due to uneven distribution of heat during heating and easy release of heat at both ends of the soldered joint during soldering. Is insufficient, and the bonding strength at both ends becomes lower than at the center. In this case, the strength of the solder joint is insufficient, and the flexible wiring board is separated from the common electrode at both ends in the longitudinal direction of the solder joint. In particular, there has been a problem in that when the film is peeled off at both ends, it is greatly lifted, and the function is impaired.
この発明は、 上述のような従来のサーマルヘッドの問題点を解決して、 可 撓性配線基板を半田付け接合部の近傍で折曲げても、 可撓性配線基板が共通 電極から剥離し難く、 信頼性の高いサーマルへッドを得ることを目的とする また、 サ一マルへッドの実際の製品としての機能を損なうことなく共通電 極と可撓性配線基板との半田付けの状態を容易に推定することできるサーマ ルへッドを得ることを目的とする。 発明の開示 The present invention solves the problems of the conventional thermal head as described above, and makes it difficult for the flexible wiring board to peel off from the common electrode even when the flexible wiring board is bent near the solder joint. The purpose is to obtain a highly reliable thermal head. The state of soldering between the common electrode and the flexible wiring board without impairing the function of the thermal head as an actual product The purpose is to obtain a thermal head that can easily estimate the thermal head. Disclosure of the invention
この発明は、 保持基台と発熱体と可撓性配線基板とを有するサーマルへッ ドであって、 The present invention is a thermal head having a holding base, a heating element, and a flexible wiring board,
発熱体は、 直線状に配設された複数の発熱素子とこの発熱体に電力を供給 する共通電極とを有するものであり、 The heating element has a plurality of heating elements arranged in a straight line and a common electrode for supplying power to the heating element.
可撓性配線基板は、 可撓性基板と導体層とを有するものであって、 可撓性基板は、 可撓性を有する絶縁材料で形成されたものであり、 導体層は、 層状の導体で形成されたものであって、 中央側及び両端側導体パ 夕一ン部を有し、 The flexible wiring substrate has a flexible substrate and a conductor layer, the flexible substrate is formed of a flexible insulating material, and the conductor layer is a layered conductor. It has a center side and both end side conductor patterns,
中央側導体パターン部は、 導体層の一方の端から所定距離離れた所定位置 において所定方向に導体のない中央側無導体部を複数形成するように中央側 導体部が配設され所定位置の所定方向において中央側導体部が中央側導体パ 夕一ン部に占める割合が第 1の所定値になるようにされ、 The central-side conductor pattern portion is provided with the central-side conductor portion so as to form a plurality of central-side non-conductor portions having no conductor in a predetermined direction at a predetermined position away from one end of the conductor layer by a predetermined distance. In the direction, the ratio of the center-side conductor portion to the center-side conductor portion is set to a first predetermined value,
両端側導体パターン部は、 中央側導体パターン部の所定方向の両端側に設 けられたものであって所定位置において所定方向に導体のない両端側無導体 部を形成するように両端側導体部が配設され所定位置の所定方向において両 端側導体部が両端側導体パターン部に占める割合が第 1の所定値よりも小さ い第 2の所定値になるようにされ、 The conductor patterns at both ends are provided at both ends of the center conductor pattern in a predetermined direction, and the conductor patterns at both ends are formed at predetermined positions so as to form non-conductor portions without conductors in a predetermined direction in a predetermined direction. Is disposed so that the ratio of the conductor portions at both ends to the conductor pattern portions at both ends in the predetermined direction at the predetermined position is set to a second predetermined value smaller than the first predetermined value,
可撓性基板上に導体層が設けられ、 可撓性基板と中央側導体パターン部と により中央側折り曲げ容易部が形成され、 可撓性基板と両端側導体パ夕一ン 部とにより中央側折り曲げ容易部よりも剛性の低い両端側折り曲げ容易部が 形成されたものであり、 A conductor layer is provided on the flexible substrate, a center-side easy-to-bend portion is formed by the flexible substrate and the center-side conductor pattern portion, and a center-side portion is formed by the flexible substrate and both end-side conductor patterns. It is formed with easy bending parts at both ends, which are less rigid than the easy bending parts.
発熱体は保持基台に保持され、 可撓性配線基板は中央側及び両端側導体パ ターン部が発熱体の共通電極に半田付け接合されるとともに中央側及び両端 側折り曲げ容易部において折曲げられたものである。 このように構成することによって、 両端側導体パターン部において両端側 導体部が占める割合が、 中央側導体ノ ターン部において中央側導体部が占め る割合よりも小さくなる。 従って、 可撓性配線基板は両端側折り曲げ容易部 が中央側折り曲げ容易部よりも剛性が低くなり、 折り曲げられた可撓性配線 基板の復元力が両端側折り曲げ容易部において弱くなる。 よって、 共通電極 に半田付け接合された可撓性配線基板が所定方向の端部において剥離するの を防止することができ、 信頼性の高いサーマルへッ ドを得ることができる。 また、 可撓性配線基板は、 所定位置の所定方向における両端側無導体部の 大きさが中央側無導体部の大きさよりも大きくされたものである。 The heating element is held by the holding base, and the flexible wiring board is soldered and joined to the common electrode of the heating element at the center and both ends and bent at the center and both end easy bending portions. It is a thing. With this configuration, the ratio occupied by both end-side conductor portions in both end-side conductor pattern portions is smaller than the ratio occupied by the center-side conductor portion in the center-side conductor pattern. Therefore, the rigidity of the flexible wiring board at the both end side easily bendable portions is lower than the rigidity at the center side easily bendable portion, and the restoring force of the bent flexible wiring board is weakened at the both end side easily bendable portions. Therefore, it is possible to prevent the flexible wiring board soldered and bonded to the common electrode from peeling off at the end in the predetermined direction, and it is possible to obtain a highly reliable thermal head. Further, in the flexible wiring board, the size of the non-conductive portions on both ends in a predetermined direction at a predetermined position is made larger than the size of the non-conductive portion on the center side.
このことによって、 両端側無導体部の大きさを中央側無導体部の大きさよ りも大きくするだけですむので、 両端側導体パターン部の形成が容易になる。 さらに、 可撓性基板は、 両端側導体パターン部の両端側無導体部に対応す る位置に貫通孔を形成する貫通孔形成部を有するものである。 By this, it is only necessary to make the size of the non-conductive portion on both ends larger than the size of the non-conductive portion on the center side, so that the formation of the conductive pattern portions on both ends becomes easy. Further, the flexible substrate has a through-hole forming portion for forming a through-hole at a position corresponding to the non-conductor portion on both ends of the conductor pattern portion on both ends.
これにより、 可撓性基板に貫通孔が形成されているので、 両端側折り曲げ 容易部の剛性が一層低くなる。 従って、 可撓性配線基板が共通電極から剥離 するのを効果的に防止できる。 Thereby, since the through hole is formed in the flexible substrate, the rigidity of the easily bendable portion on both ends is further reduced. Therefore, it is possible to effectively prevent the flexible wiring board from peeling off from the common electrode.
また、 両端側導体パターン部は、 両端側無導体部の形状が所定位置の所定 方向における大きさが最も大きく所定位置から所定方向と直角方向に導電層 の端に向かって遠ざかるにつれて小さくなる形状にされたものである。 In addition, the conductor pattern portions at both ends have a shape in which the shape of the non-conductor portions at both ends has the largest size in a predetermined direction at a predetermined position and becomes smaller from the predetermined position toward the end of the conductive layer in a direction perpendicular to the predetermined direction. It was done.
このことによって、 所定位置から所定方向と直角方向に導電層の端に向か つて遠ざかるにつれて両端側導体部の面積が広くなるので、 共通電極と可撓 性配線基板との半田付け接合面積が大きくなり、 接合強度が強くなつて可撓 性配線基板が一層剥離しにく くなる。 As a result, the area of the conductor on both ends increases as the distance from the predetermined position toward the end of the conductive layer in a direction perpendicular to the predetermined direction increases, so that the solder joint area between the common electrode and the flexible wiring board increases. As the bonding strength increases, the flexible wiring board becomes more difficult to peel off.
そして、 可撓性配線基板に剥離可能装置を設けたものであって、 剥離可能 装置は剥離可能部と連結部とを有し、 And a peelable device provided on the flexible wiring board, wherein the peelable device has a peelable portion and a connecting portion,
剥離可能部は、 剥離可能導体パ夕ーン部と剥離可能可撓性基板とを有する ものであって、 剥離可能導体パ夕一ン部は中央側無導体部と同じ形状の剥離 可能無導体部を形成するように導体層の導体と同じ材料で同じ厚さの剥離可 能導体部が配設され、 剥離可能可撓性基板は可撓性基板と同じ材料にて同じ 厚さに形成され、 剥離可能導体パターン部が剥離可能可撓性基板上に設けら れたものであり、 The peelable portion has a peelable conductor pattern portion and a peelable flexible substrate. The peelable conductor portion has the same shape and the same thickness as the conductor of the conductor layer so as to form a peelable nonconductive portion having the same shape as the center-side nonconductive portion. The peelable flexible substrate is formed of the same material and the same thickness as the flexible substrate, and the peelable conductive pattern portion is provided on the peelable flexible substrate.
連結部は、 剥離可能部を可撓性配線基板の所定方向の端部側にあるように して剥離可能無導体部が中央側無導体部と所定方向に同じ列に並ぶようにし て可撓性配線基板に一体にかつ破断可能に連結し支持するものであり、 剥離可能部の剥離可能導体パターン部が共通電極に半田付け接合されたも のである。 The connecting portion is flexible such that the peelable portion is located at the end of the flexible wiring board in the predetermined direction, and the peelable non-conductive portion is arranged in the same row in the predetermined direction as the central non-conductive portion. In this case, the peelable conductor pattern portion of the peelable portion is joined to the common electrode by soldering.
これにより、 連結部を破断し剥離可能部を剥離するのに要する力を測定す ることによって半田付け部の接合強度を知ることができる。 よって、 サ一マ ルへッドの実際の製品としての機能を損なうことなく共通電極と可撓性配線 基板との半田付け接合部の接合強度を容易に推定することできる。 図面の簡単な説明 Thus, the joint strength of the soldered portion can be known by measuring the force required to break the connecting portion and peel the peelable portion. Therefore, the joint strength of the solder joint between the common electrode and the flexible wiring board can be easily estimated without impairing the function of the thermal head as an actual product. BRIEF DESCRIPTION OF THE FIGURES
第 1図〜第 4図は、 この発明の好ましい実施の一形態を示すものであり、 第 1図は、 サーマルヘッドの要部を示す斜視図、 第 2図は、 サ一マルヘッド の要部を可撓性配線基板を折り曲げる前の状態にて示す平面図である。 第 3 図は、 第 2図におけるサーマルヘッドの要部を示す要部拡大図、 第 4図は、 第 3図の切断線 IV— IVに沿う断面図である。 第 5図は、 この発明の他の実施 の形態を示すサ一マルヘッドの要部拡大図、 第 6図は、 さらにこの発明の他 の実施の形態を示すサ一マルへッドの要部拡大図である。 第 7図は、 さらに この発明の他の実施の形態を示すサーマルへッドの要部拡大図、 第 8図は、 さらにこの発明の他の実施の形態を示すサーマルへッドの要部拡大図である。 第 9図は、 さらにこの発明の他の実施の形態を示すサーマルへッドの要部拡 大図、 第 1 0図は、 さらにこの発明の他の実施の形態を示すサ一マルヘッド の要部拡大図である。 第 1 1図は、 さらにこの発明の他の実施の形態を示す サ一マルへッドの要部拡大図である。 発明を実施するための最良の形態 1 to 4 show a preferred embodiment of the present invention. FIG. 1 is a perspective view showing a main part of a thermal head, and FIG. 2 is a main part of a thermal head. FIG. 4 is a plan view showing a state before bending a flexible wiring board. FIG. 3 is an enlarged view of a main part showing a main part of the thermal head in FIG. 2, and FIG. 4 is a cross-sectional view taken along section line IV-IV in FIG. FIG. 5 is an enlarged view of an essential part of a thermal head showing another embodiment of the present invention, and FIG. 6 is an enlarged view of an essential part of a thermal head showing still another embodiment of the present invention. FIG. FIG. 7 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention. FIG. 8 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention. FIG. FIG. 9 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention. FIG. 10 is an enlarged view of a main part of a thermal head showing still another embodiment of the present invention. FIG. 11 is an enlarged view of a main part of a thermal head, showing still another embodiment of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
この発明をより詳細に説明するために、 添付の図面に従ってこれを説明す る。 第 1図〜第 4図は、 この発明の好ましい実施の一形態を示すものであり、 第 1図は、 サーマルヘッドの一部を切り欠いてその要部を示す斜視図、 第 2 図は、 サ一マルヘッドの要部を可撓性配線基板を折り曲げる前の状態にて示 す平面図である。 第 3図は、 第 2図におけるサ一マルへッドの要部を拡大し て示す要部拡大図、 第 4図は、 第 3図の切断線 IV— IVに沿う断面図であり、 可撓性配線基板をセラミック基板の端縁に沿わせて折曲げた状態を示してい これらの図において、 1はセラミック基板であり、 端縁 1 1を有し、 耐熱 性と電気絶縁性とを有するセラミック材料で形成されている。 2は発熱体で あり、 グレーズ層 (g l a z e l a y e r ) 2 1、 発熱素子である抵抗体 2 2、 共通電極 2 3、 独立電極 2 4を有する。 グレーズ層 2 1は、 セラミッ ク基板 1上に発熱体 2を形成するためのものである。 抵抗体 2 2は、 セラミ ック基板 1上のグレーズ層 2 1上に形成され、 かつ長手方向 (第 2図におけ る左右方向) に直線状に配設されている。 抵抗体 2 2の一方の端子は共通電 極 2 3に共通に接続され、 他方の端子は独立電極 2 4に接続され、 後述する 駆動回路素子 3の開閉により選択的に発熱の制御がなされて所定の印画を行 う。 3は、 駆動回路素子であり、 複数のトランジスタを基板上に形成した集 積回路で構成されている。 The present invention will be described in more detail with reference to the accompanying drawings. 1 to 4 show a preferred embodiment of the present invention. FIG. 1 is a perspective view showing a main part of a thermal head by cutting out a part of the thermal head. FIG. 4 is a plan view showing a main part of the thermal head in a state before bending a flexible wiring board. FIG. 3 is an enlarged view of a main part of the thermal head in FIG. 2, and FIG. 4 is a cross-sectional view taken along section line IV—IV in FIG. The figure shows a state in which the flexible wiring board is bent along the edge of the ceramic substrate. In these figures, reference numeral 1 denotes a ceramic substrate, which has an edge 11 and has heat resistance and electrical insulation. It is formed of a ceramic material. Reference numeral 2 denotes a heating element, which includes a glaze layer (glazeelayar) 21, a resistor 22 serving as a heating element, a common electrode 23, and an independent electrode 24. The glaze layer 21 is for forming the heating element 2 on the ceramic substrate 1. The resistor 22 is formed on the glaze layer 21 on the ceramic substrate 1 and is linearly arranged in the longitudinal direction (the left-right direction in FIG. 2). One terminal of the resistor 22 is commonly connected to the common electrode 23, and the other terminal is connected to the independent electrode 24, and heat generation is selectively controlled by opening and closing the drive circuit element 3 described later. Perform the prescribed printing. Reference numeral 3 denotes a drive circuit element, which is configured by an integrated circuit in which a plurality of transistors are formed on a substrate.
4は可撓性配線基板であり、 可撓性基板としてのベースフィルム 4 1、 導 体層 4 2、 カバ一フィルム 4 3、 半田めつき層 4 4を有する。 ベースフィル ム 4 1は、 可撓性を有する耐熱性合成樹脂のポリイミ ドフィルムであり、 厚 さは 0 . 0 7 5 [mm] である。 導体層 4 2は、 所定方向である長手方向 (第 2図.における左右方向) が長い矩形状の導体としての銅箔で形成され、 その厚さは 0 . 0 5 0 [mm] であり、 ベースフィルム 4 1上に接着剤にて 貼り付けられている。 Reference numeral 4 denotes a flexible wiring substrate, which has a base film 41, a conductor layer 42, a cover film 43, and a soldered layer 44 as a flexible substrate. Base fill The film 41 is a polyimide film made of a heat-resistant synthetic resin having flexibility, and has a thickness of 0.075 [mm]. The conductor layer 42 is formed of a copper foil as a rectangular conductor having a long longitudinal direction (the left-right direction in FIG. 2), which is a predetermined direction, and has a thickness of 0.050 [mm]. Affixed on base film 41 with adhesive.
導体層 4 2は、 端子部 4 2 aと中央側導体パターン部 4 2 bと両端側導体 パターン部 4 2 cとを有する。 The conductor layer 42 has a terminal portion 42a, a center conductor pattern portion 42b, and both end conductor pattern portions 42c.
端子部 4 2 aは、 第 4図に示すように一方の端から後述の中央側銅箔除去 部 4 2 dの一方の端部までカバ一フィルム 4 3を除去して露出した銅箔部分 のうちの第 3図に示す一方の端から寸法 a離れた折り曲げ線 Aまでの部分 (判り易くするために斜線を付して示す) を端子としたものである。 As shown in FIG. 4, the terminal portion 42a is a portion of the copper foil portion exposed by removing the cover film 43 from one end to one end of a center-side copper foil removing portion 42d described later. The part from the one end shown in Fig. 3 to the bending line A, which is a distance a away from the other end (shown with diagonal lines for easy understanding) is used as a terminal.
中央側導体パターン部 4 2 bには、 折り曲げ線 Aの位置に中央側無導体部 としての中央側銅箔除去部 4 2 dが、 エッチングにより銅箔を除去して形成 されている。 中央側銅箔除去部 4 2 dの大きさは幅 b x長さ cの矩形であり、 長手方向に所定の間隔 dを設けて所定個数設けられている。 中央側銅箔除去 部 4 2 dを形成して銅箔の残った部分が中央側導体部 4 2 hとされている。 折り曲げ線 A上において中央側導体部 4 2 hが中央側導体パターン部 4 2 b に対して占める割合は第 1の所定値にされている。 なお、 中央側銅箔除去部 4 2 dは、 折り曲げ線 Aに関して対称である。 In the center-side conductor pattern portion 42b, a center-side copper foil removal portion 42d as a center-side non-conductor portion is formed at the position of the bending line A by removing the copper foil by etching. The size of the center-side copper foil removing portion 42d is a rectangle having a width of b and a length of c, and is provided in a predetermined number at a predetermined interval d in the longitudinal direction. The central-side copper-foil removed portion 42d is formed, and the remaining portion of the copper foil is defined as a central-side conductor portion 42h. The ratio of the center conductor portion 42h to the center conductor pattern portion 42b on the folding line A is set to a first predetermined value. In addition, the center-side copper foil removal part 42 d is symmetrical with respect to the folding line A.
このような中央側導体パターン部 4 2 bがべ一スフイルム 4 1に貼り付け られて中央側折り曲げ容易部 4 2 eを構成しており、 銅箔が除去されていな い他の部分よりも剛性が低くので、 折り曲げが容易である。 Such a center-side conductor pattern portion 4 2b is attached to the base film 41 to form a center-side easily bendable portion 42e, which is more rigid than other portions where the copper foil has not been removed. Is easy to bend.
両端側導体パターン部 4 2 cには、 同様に折り曲げ線 Aの位置に、 中央側 導体パターン部 4 2 bの左右両側に第 3図のように銅箔を除去して両端側無 導体部としての両端側銅箔除去部 4 2 fが形成され、 残った銅箔部分が両端 側導体部 4 2 jとされている。 両端側銅箔除去部 4 2 fは第 3図のように幅 e x長さ : fの折り曲げ線 Aに関して対称な矩形であり、 幅 eは屮央側銅箔除 去部 42dの幅 bよりも大きい。 なお、 両端側銅箔除去部 42 fは両側に 1 個ずつあるが、 第 3図では左側のもののみを示している。 折り曲げ線 A上に おいて両端側導体部 42 jが両端側導体パターン部 42 cにおいて占める割 合は上記第 1の所定値よりも小さい第 2の所定値になるように両端側銅箔除 去部の大きさが決められている。 At both ends of the conductor pattern section 4 2 c, similarly, remove copper foil on the left and right sides of the center side conductor pattern section 4 2 b at the position of the bending line A as shown in Fig. 3 to form both end side non-conductor sections. The copper foil removal portions 42 f at both ends are formed, and the remaining copper foil portions are used as the conductor portions 42 j at both ends. The copper foil removal parts on both ends 4 2 f are as shown in Fig. 3. ex Length: A rectangular shape symmetrical with respect to the bending line A of f, and the width e is larger than the width b of the copper foil removal part 42d on the middle side. The copper foil removing portions 42f at both ends are provided one at each side, but FIG. 3 shows only the left side. The copper foil on both ends is removed so that the ratio occupied by the conductor portions 42j on both ends on the bending line A in the conductor pattern portions 42c on both ends becomes a second predetermined value smaller than the first predetermined value. The size of the part is determined.
両端側折り曲げ容易部 42 gは、 両端側導体パターン部 42 cがべ一スフ イルム 41に接着されて構成されている。 両端側折り曲げ容易部 42 gは、 第 2の所定値が上記第 1の所定値よりも小さいので、 すなわち導体部の割合 が少ないので、 中央側折り曲げ容易部 42 eよりもさらに剛性が低くなる。 カバ一フィルム 43は、 可撓性を有する耐熱性合成樹脂のポリイミ ドフィ ルムであり、 厚さは 0. 075 [mm] である。 カバ一フィルム 43は、 導 体層 42の上に接着剤にて接着され導体層 42を覆って、 絶縁保護している。 半田めつき層 44は、 端子部 42 aの表面に半田が溶融付着されたものであ る。 The both end side easily bendable portion 42 g is configured by bonding both end side conductor pattern portions 42 c to the base film 41. Since the second predetermined value is smaller than the first predetermined value, that is, the ratio of the conductor portion is small, the rigidity of the both-end-side easily bendable portion 42g is lower than that of the center-side easily bendable portion 42e. The cover film 43 is a polyimide film of a heat-resistant synthetic resin having flexibility, and has a thickness of 0.075 [mm]. The cover film 43 is adhered on the conductor layer 42 with an adhesive, covers the conductor layer 42, and provides insulation protection. The soldering layer 44 is formed by melting and attaching solder to the surface of the terminal portion 42a.
なお、 上述した各部寸法 a, b, c, d, e, fの一例を示すと、 次の通 りである。 An example of the dimensions a, b, c, d, e, f described above is as follows.
折り曲げ線 Aまでの距離 a: 2 [mm]、 Distance to bending line A a: 2 [mm],
中央側銅箔除去部 42 dの幅 bx長さ c: 0. 4x2. 6 [mmxmm]、 中央側銅箔除去部 42 d間の間隔 (中央側導体部 42 hの個別導体の幅) d: 0. 6 [mm]、 Width bx length c: 0.4x2.6 [mmxmm] of center-side copper foil removal part 42d, distance between center-side copper foil removal parts 42d (width of individual conductor of center conductor part 42h) d: 0.6 [mm],
両端側銅箔除去部 42 fの幅 e X長さ f : 4 X 1 [mmxmm] 。 The width e X length f: 4 X 1 [mmxmm] of the copper foil removal part at both ends 42 f.
第 1の所定値: 0. 6 First predetermined value: 0.6
第 2の所定値: 0. 2 Second predetermined value: 0.2
5は接続導体であり、 第 2図に示すように長手方向に複数本、 この実施の 形態では 4本設けられている。 接続導体 5は、 導体層 42に半田付け接合さ れ図示しない接地部材に導体層 4 2を電気的に接続している。 6は放熱板で あり、 側壁 6 1を有し、 セラミック基板 1が熱伝導の良い状態で固定されて おり、 発熱体 2で発生した熱を放熱する。 7は剥離部材であり、 図示しない ィンクシ一トと用紙とを分離する。 Reference numeral 5 denotes a connecting conductor, and a plurality of connecting conductors are provided in the longitudinal direction as shown in FIG. 2, and four connecting conductors are provided in this embodiment. The connection conductor 5 is soldered to the conductor layer 42. The conductor layer 42 is electrically connected to a ground member (not shown). Reference numeral 6 denotes a heat radiating plate, which has side walls 61, to which the ceramic substrate 1 is fixed in a state of good heat conduction, and radiates heat generated by the heating element 2. Reference numeral 7 denotes a peeling member, which separates an unillustrated ink sheet and paper.
可撓性配線基板 4は、 その端子部 4 2 aが発熱体 2の共通電極 2 3に半田 付け接合されて半田付け接合部 8が形成されている。 可撓性配線基板 4は、 中央側及び両端側折り曲げ容易部 4 2 e、 4 2 gで、 セラミック基板 1の端 縁 1 1および放熱板 6の側壁 6 1に沿うようにほぼ直角に折り曲げられてい る。 折り曲げられた^!撓性配線基板 4は、 剥離部材 7で押圧されている。 剥 離部材 7は、 図示しないねじにより放熱板 6に固定されている。 The flexible wiring board 4 has its terminal portion 42 a soldered to the common electrode 23 of the heating element 2 to form a soldered joint portion 8. The flexible wiring board 4 is bent almost at a right angle along the edge 11 of the ceramic substrate 1 and the side wall 61 of the heat sink 6 at the easily bent portions 42e and 42g at the center and both ends. ing. The bent ^! Flexible wiring board 4 is pressed by the peeling member 7. The peeling member 7 is fixed to the heat radiating plate 6 by a screw (not shown).
可撓性配線基板 4とセラミック基板 1との半田付け及び放熱板 6への固定 は次のようにして行う。 可撓性配線基板 4を、 第 3図に示すような平らな状 態のまま、 端子部 4 2 aを折り曲げ線 Aが共通電極 2 3の一端に位置するよ うに位置を合わせたうえで、 共通電極 2 3に当接させる。 しかる後、 バ一ヒ 一夕で押圧しながら加熱し、 半田めつき層 4 4を溶融して接合し半田付け接 合部 8を形成する。 その後、 第 4図に示すように、 中央側及び両端側折り曲 げ容易部 4 2 e、 4 2 gで、 セラミック基板 1の端縁 1 1および放熱板 6の 側壁 6 1に沿うようにほぼ直角に折曲げる。 折り曲げられた可撓性配線基板 4を剥離部材 7で押圧し、 剥離部材 7を放熱板 6に固定する。 The soldering of the flexible wiring board 4 and the ceramic board 1 and the fixing to the heat sink 6 are performed as follows. While keeping the flexible wiring board 4 in a flat state as shown in FIG. 3, the terminal portion 42 a is bent so that the bending line A is positioned at one end of the common electrode 23, and The common electrode 23 is brought into contact. Thereafter, the soldering layer 44 is heated while being pressed overnight, and the soldered layer 44 is melted and joined to form a soldered joint 8. Then, as shown in FIG. 4, the center and both ends of the easily bendable portions 42e and 42g are almost along the edge 11 of the ceramic substrate 1 and the side wall 61 of the heat sink 6. Bend at right angles. The bent flexible wiring board 4 is pressed by the peeling member 7, and the peeling member 7 is fixed to the heat sink 6.
この実施の一形態によれば、 可撓性配線基板 4の両端側折り曲げ容易部 4 2 gにおいて、 中央側銅箔除去部 4 2 dよりも幅広の両端側銅箔除去部 4 2 fが形成されているために、 中央側折り曲げ容易部 4 2 eよりも折り曲げに 対する剛性が小さくなる。 このため、 可撓性配線基板 4が第 1図及び第 4図 に示されるように折り曲げた状態で放熱板 6に固定されているときに折り曲 げにより発生する復元力が、 両端側折り曲げ容易部 4 2 gにおいて中央側折 り曲げ容易部 4 2 eよりも小さくなる。 従って、 半田付け部 8へ働く剥離力 も減少し、 可撓性配線基板 4が両端部において剥離するのを防止できる。 また、 両端側銅箔除去部 4 2 fの長手方向の寸法 f を中央側銅箔除去部 4 2 dの長さ方向の寸法 cよりも小さくしているので、 可撓性配線基板 4の長 手方向の両端部近傍において、 共通電極 2 3との半田付け接合面積が大きく なり、 接合強度が強くなつて可撓性配線基板 4がー層剥離し難くなる。 さら に、 中央側及び両端側銅箔除去部 4 2 d、 4 2 f は矩形であるので、 端子部 4 2 aを共通電極 2 3に半田付け接合するときに第 3図における上下方向に 位置が若干ずれても、 折り曲げ容易部 4 2 e、 4 2 gにおける折り曲げ性が 損われるおそれはない。 According to this embodiment, the both-end-side copper-foil removing portions 4 2f wider than the center-side copper-foil removing portions 4 2d are formed at the both-end-side easily bendable portions 42g of the flexible wiring board 4. As a result, the rigidity against bending is smaller than that of the center-side easily bendable portion 42e. For this reason, when the flexible wiring board 4 is fixed to the heat radiating plate 6 in a state of being bent as shown in FIGS. 1 and 4, the restoring force generated by bending is easy to bend at both ends. In the portion 42g, it is smaller than the center side easily bendable portion 42e. Therefore, the peeling force acting on the soldered part 8 Therefore, the flexible wiring board 4 can be prevented from peeling off at both ends. In addition, the length f in the longitudinal direction of the copper foil removing portions 42 f at both ends is made smaller than the length dimension c in the longitudinal direction c of the central copper foil removing portion 42 d. In the vicinity of both ends in the hand direction, the soldering joint area with the common electrode 23 increases, and the bonding strength increases, so that the flexible wiring board 4 hardly peels off. Furthermore, since the copper foil removal portions 42 d and 42 f at the center and both ends are rectangular, when the terminal portions 42 a are soldered to the common electrode 23, they are positioned in the vertical direction in FIG. Even if there is a slight deviation, the bendability of the easily bendable portions 42 e and 42 g does not deteriorate.
第 5図は、 この発明の他の実施の形態を示すサーマルヘッドの要部を拡大 して可撓性配線基板を折り曲げる前の状態にて示す要部拡大図である。 第 5 図において 1 4 0は可撓性配線基板であり、 ベ一スフイルム 1 4 1を有する c ベースフィルム 1 4 1は、 両端側導体パターン部 4 2 cに形成された両端側 銅箔除去部 4 2 fに対応させて、 両端側銅箔除去部 4 2 f と同じ大きさの貫 通孔 1 4 1 aを形成する貫通孔形成部 1 4 1 bを有する。 両端側導体パ夕一 ン部 4 2 cと貫通孔形成部 1 4 1 bとにより両端側折り曲げ容易部 1 4 2 g を形成している。 FIG. 5 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing a main part in an enlarged state before bending a flexible wiring board. In FIG. 5, reference numeral 140 denotes a flexible wiring board, and a base film 144 having a base film 141 is provided on both ends of the conductor pattern portion 42 c at both ends of the copper foil removing portion. Corresponding to 42 f, there is a through hole forming part 141 b that forms a through hole 141 a having the same size as the copper foil removing part 42 f at both ends. Both ends of the conductor pattern portion 42c and the through-hole forming portion 141b form an easily bendable portion 142g at both ends.
その他の構成については、 第 3図に示されたものと同様のものであるので、 相当するものに同一符号を付して説明を省略する。 Other configurations are the same as those shown in FIG. 3, and the corresponding components are denoted by the same reference numerals and description thereof will be omitted.
このような貫通孔形成部 1 4 1 bをべ一スフイルム 1 4 1に設けることに より、 ベースフィルム 1 4 1の反力が小さくなる。 従って、 両端側折り曲げ 容易部 1 4 2 gにおける剛性が一層低くなり、 半田付け接合部 8の長手方向 の両端部において働く折曲げ力が小さくなり、 可撓性配線基板 1 4 0がー層 剥離し難くなる。 By providing such a through-hole forming portion 141b in the base film 141, the reaction force of the base film 141 is reduced. Accordingly, the rigidity at the easily bendable portion 142g at both ends is further reduced, the bending force acting on both ends in the longitudinal direction of the soldered joint 8 is reduced, and the flexible printed circuit board 140 is peeled off. It becomes difficult to do.
なお、 貫通孔形成部 1 4 1 bは、 両端側銅箔除去部 4 2 f よりも小さい貫 通孔を形成するものであってもよい。 第 6図は、 さらにこの発明の他の実施の形態を示すサーマルへッ ドの要部 を拡大して可撓性配線基板を折り曲げる前の状態にて示す要部拡大図である c 第 6図において、 2 4 0は可撓性配線基板であり、 導体層 2 4 2を有する。 導体層 2 4 2は、 両端側導体パターン部 2 4 2 cを有する。 The through-hole forming portion 141b may form a through-hole smaller than the copper foil removing portions 42f at both ends. Figure 6 is a further c Figure 6 is an enlarged view showing in a state before an enlarged main portion of the head to the thermal bending the flexible wiring board showing another embodiment of the present invention In the figure, reference numeral 240 denotes a flexible wiring board, which has a conductor layer 242. The conductor layer 242 has conductor pattern portions 242c at both ends.
両端側導体パターン部 2 4 2 cには、 折り曲げ線 A上の左右両端部におの おの一ヶ所、 計 2個 (図示は 1個のみ) の両端側銅箔除去部 2 4 2 fがこの 部分の銅箔を除去して形成されている。 銅箔を除去して両端側銅箔除去部 2 4 2 f を形成した残りの部分が両端側導体パターン部 4 2 cである。 両端側 銅箔除去部 2 4 2 fは、 折り曲げ線 Aに関して非対称に図の下方が大きくさ れ、 下方の端部は中央側銅箔除去部 4 2 dの図の下方の端部に合わせてある。 両端側銅箔除去部 2 4 2 fの幅は b、 長さは (c + f ) / 2である。 両端側 導体パターン部 2 4 2 cはベースフィルム 4 1上に接着されており、 これら により両端側折り曲げ容易部 2 4 2 gを形成している。 The conductor pattern portion 242c at both ends has two copper foil removal portions 242f at both ends (only one shown) at each of the left and right ends on the bending line A. This part is formed by removing the copper foil. The remaining portion where the copper foil has been removed to form the copper foil removed portions 24 2 f at both ends is the conductor pattern portion 42 c at both ends. The copper foil removal part 2 42 f at both ends is enlarged asymmetrically below the figure with respect to the bending line A, and the lower end is aligned with the lower end of the center copper foil removal part 42 d in the figure. is there. The width of the copper foil removal portions at both ends 2 242 f is b, and the length is (c + f) / 2. The conductor pattern portions 242c at both ends are adhered on the base film 41, thereby forming an easily bendable portion 242g at both ends.
その他の構成については、 第 3図に示されたものと同様のものであるので、 相当するものに同一符号を付して説明を省略する。 Other configurations are the same as those shown in FIG. 3, and the corresponding components are denoted by the same reference numerals and description thereof will be omitted.
このように、 両端側導体パターン部 2 4 2 cに、 より大きい両端側銅箔除 去部 2 4 2 f を形成することにより、 可撓性配線基板 2 4 0の両端側折り 曲げ容易部 2 4 2 gにおける剛性が一層低くなる。 また、 両端側導体パター ン部 2 4 2 cにおける端子部 2 4 2 aとの半田付け面積は変らない。 従って、 可撓性配線基板 2 4 0が共通電極 2 3から剥離するのをさらに効果的に防止 できる。 In this manner, by forming the larger copper foil removing portions 2442f at both ends on the conductor pattern portions 2442c at both ends, the both ends of the flexible wiring board 240 can be easily bent. Less rigidity at 42 g. Further, the soldering area of the conductor pattern portion 242 c at both ends with the terminal portion 242 a does not change. Therefore, it is possible to more effectively prevent the flexible wiring board 240 from peeling off from the common electrode 23.
第 7図は、 さらにこの発明の他の実施の形態を示すサーマルへッドの要部 を拡大して可撓性配線基板を折り曲げる前の状態にて示す示す要部拡大図で ある。 第 7図において、 3 4 0は可撓性配線基板であり、 導体層 3 4 2を有 する。 導体層 3 4 2は、 両端側導体パターン部 3 4 2 cを有する。 FIG. 7 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing the main part of the thermal head in a state before the flexible wiring board is folded. In FIG. 7, reference numeral 340 denotes a flexible wiring board, which has a conductor layer 342. The conductor layer 342 has conductor pattern portions 342c at both ends.
両端側導体パターン部 3 4 2 cには、 折り曲げ線 A上の左右両端部におの おの一ヶ所、 計 2個 (第 7図では左方の 1個を示している) の両端側銅箔除 去部 3 4 2 fが形成されている。 両端側銅箔除去部 3 4 2 f を形成した残り の銅箔部分が両端側導体部 3 4 2 jである。 両端側銅箔除去部 3 4 2 fは、 折り曲げ線 Aよりも図における上方が二等辺三角形で下方が矩形である五角 形であり、 二等辺三角形部の頂点が第 3図の両端側銅箔除去部 4 2 fの上辺 と同じ位置に、 矩形部の下辺が中央側銅箔除去部 4 2 dの下辺と位置を合わ せてある。 両端側導体パターン部 3 4 2 cとべ一スフイルム 4 1とにより両 端側折り曲げ容易部 3 4 2 gを形成している。 At both ends of the conductor pattern section 3 4 2 c, attach Two copper foil removal portions 342 f at both ends are formed at each location (one shown on the left side in Fig. 7). The remaining copper foil portions on which the copper foil removal portions at both ends are formed are conductor portions at both ends. The copper foil removal portions 3 4 2 f at both ends are pentagons with an isosceles triangle above and a rectangle below the bend line A in the figure, and the vertex of the isosceles triangle is the copper foil on both ends in FIG. The lower side of the rectangular part is aligned with the lower side of the center-side copper foil removed part 42 d at the same position as the upper side of the removed part 42 f. Both ends of the conductor pattern portion 342c and the base film 41 form an easily bendable portion 342g of both ends.
その他の構成については、 第 3図に示されたものと同様のものであるので、 相当するものに同一符号を付して説明を省略する。 Other configurations are the same as those shown in FIG. 3, and the corresponding components are denoted by the same reference numerals and description thereof will be omitted.
このように、 両端側導体パターン部 3 4 2 cに導電層 4 2の端に向かうに 従い幅が狭くなる二等辺三角形部を有する両端側銅箔除去部 3 4 2 f を形成 することにより、 両端側導体パターン部 3 4 2 cにおける端子部 4 2 aとの 半田付け接合面積が増加する。 従って、 可撓性配線基板 3 4 0が共通電極 2 3から剥離するのをさらに効果的に防止できる。 なお、 両端側銅箔除去部 3 4 2 fは図示のような五角形であるので、 端子部 4 2 aを共通電極 2 3に半 田付け接合するときに端子部 4 2 aが第 7図における下方向に位置がずれな いように注意をする。 端子部 4 2 aが共通電極 2 3に対して図の下方へあま りずれると、 半田付け部 8が両端側銅箔除去部 3 4 2 fの三角形の部分に跨 ることになり、 この部分における剛性が高くなり、 可撓性が損なわれるから である。 As described above, by forming the copper foil removing portions 3442 f at both ends having an isosceles triangular portion having a width decreasing toward the end of the conductive layer 42 at both ends of the conductor pattern portion 3442 c, The solder joint area with the terminal portion 42a at the conductor pattern portion 3442c at both ends increases. Therefore, it is possible to more effectively prevent the flexible wiring board 340 from peeling off from the common electrode 23. In addition, since the copper foil removal portions 34 2 f at both ends are pentagonal as shown in the figure, when the terminal portions 42 a are soldered to the common electrode 23, the terminal portions 42 a Be careful not to shift the position downward. If the terminal portion 42a is far below the common electrode 23 in the figure, the soldering portion 8 will straddle the triangular portion of the copper foil removal portion 3442f on both ends, and this portion This is because the stiffness is increased and the flexibility is impaired.
第 8図は、 さらにこの発明の他の実施の形態を示すサーマルへッドの要部 を拡大して可撓性配線基板を折り曲げる前の状態にて示す示す要部拡大図で ある。 第 8図において、 4 4 0は可撓性配線基板であり、 導体層 4 4 2を有 する。 導体層 4 4 2は、 両端側導体パターン部 4 4 2 cを有する。 FIG. 8 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing a main part of the thermal head in a state before the flexible wiring board is bent, by enlarging the main part. In FIG. 8, reference numeral 440 denotes a flexible wiring board, which has a conductor layer 442. The conductor layer 442 has conductor pattern portions 442c at both ends.
両端側導体パターン部 4 4 2 cには、 折り曲げ線 A上の左右両端部におの おの一ヶ所、 計 2個 (第 8図では左方の 1個を示している) の両端側銅箔除 去部 4 4 2 f が形成されている。 両端側銅箔除去部 4 4 2 f を形成した残り の銅箔部分が両端側導体部 4 4 2 jである。 両端側銅箔除去部 4 4 2 f は、 折曲げ線 Aの近傍で折曲げ方向に沿って、 折曲げ線 A上の部分が最も広く、 折曲げ線 Aから折り曲げ方向に遠ざかるにつれて狭くなるように銅箔を除去 して形成された、 折り曲げ線 Aに関して対称で四辺の長さが等しい図示のよ うな四辺形 (菱形) である。 両端側導体パターン部 4 4 2 cとベースフィル ム 4 1とにより両端側折り曲げ容易部 4 4 2 gを形成している。 The conductor pattern section 4 4 2c at both ends has two At each location, a total of two (the left one is shown in Fig. 8) copper foil removal parts 442 f at both ends are formed. The remaining copper foil portions on which the copper foil removal portions 442 f at both ends are formed are the conductor portions 442 j at both ends. The copper foil removal portions 4 4 2 f at both ends are such that the portion on the folding line A is the widest along the folding direction near the folding line A, and becomes narrower as the distance from the folding line A in the folding direction increases. This is a quadrilateral (diamond) as shown in the figure, formed by removing the copper foil and symmetric with respect to the folding line A and having the same length on all sides. Both ends of the conductor pattern portion 442c and the base film 41 form an easily bendable portion 442g at both ends.
その他の構成については、 第 3図に示されたものと同様のものであるので、 相当するものに同一符号を付して説明を省略する。 Other configurations are the same as those shown in FIG. 3, and the corresponding components are denoted by the same reference numerals and description thereof will be omitted.
このように、 両端側導体パターン部 4 4 2 cに導電層 4 2の端に向かうに 従い幅が狭くなる菱形の両端側銅箔除去部 4 4 2: f を形成することにより、 両端側導体パターン部 4 4 2 cにおける端子部 4 2 aとの半田付け接合 面 積を増加できる。 従って、 可撓性配線基板 4 4 0が共通電極 2 3から剥離す るのを効果的に防止できる。 In this way, by forming the diamond-shaped copper foil-removed portions 442: f at both ends of the conductive pattern portions 442c, the widths of which are reduced toward the ends of the conductive layer 42, f The soldering joint area with the terminal portion 42a in the pattern portion 4442c can be increased. Therefore, it is possible to effectively prevent the flexible wiring board 4400 from peeling off from the common electrode 23.
また、 両端側銅箔除去部 4 4 2 cは図示のような菱形であるので、 端子部 4 2 aを共通電極 2 3に半田付け接合するときに端子部 4 2 aが第 8図にお ける上下方向に位置があまりずれないように注意をする。 端子部 4 2 aが共 通電極 2 3に対して図の上下方向にあまりずれると、 半田付け部 8が両端側 銅箔除去部 4 4 2 fの三角形の部分に跨ることになり、 この部分における剛 性が高くなり、 可撓性が損なわれるからである。 Also, since the copper foil removal portions 442c at both ends are rhombic as shown, when the terminal portions 42a are soldered to the common electrode 23, the terminal portions 42a are shown in FIG. Be careful not to shift the position vertically. If the terminal portion 42 a is shifted too much in the vertical direction in the figure with respect to the common electrode 23, the soldering portion 8 will straddle the triangular portion of the copper foil removing portion 4 4 2 f on both ends. This is because the stiffness of the steel is increased and the flexibility is impaired.
第 9図は、 さらにこの発明の他の実施の形態を示すサ一マルへッ ドの要部 を拡大して可撓性配線基板を折り曲げる前の状態にて示す示す要部拡大図で ある。 第 9図において、 5 4 0は可撓性配線基板であり、 導体層 5 4 2を有 する。 導体層 5 4 2は、 中央側導体パターン部 5 4 2 bと両端側導体パ夕一 ン部 4 4 2 cとを有する。 中央側導体パターン部 5 4 2 bには、 折り曲げ線 Aに沿って長手方向に、 中央側銅箔除去部 5 4 2 dが所定個数形成されている。 中央側銅箔除去部 5 4 2 dを形成した残りの銅箔部分が中央側導体部 5 4 2 hである。 中央側導 体パターン部 5 4 2 bは、 折り曲げ線 Aに関して対称な幅 b X長さ cの菱形 である。 中央側導体パターン部 5 4 2 bとべ一スフイルム 4 1とにより中央 側折り曲げ容易部 5 4 2 eが、 両端側導体パターン部 4 4 2 cとベースフィ ルム 4 1とにより両端側折り曲げ容易部 4 4 2 gが形成されている。 FIG. 9 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing the main part of the thermal head in a state before the flexible wiring board is folded. In FIG. 9, reference numeral 540 denotes a flexible wiring board, which has a conductor layer 542. The conductor layer 542 has a center-side conductor pattern portion 542b and both-end-side conductor pattern portions 442c. A predetermined number of center-side copper foil removing portions 542 d are formed in the center-side conductor pattern portion 542b in the longitudinal direction along the bending line A. The remaining copper foil portion on which the center-side copper-foil removed portion 542 d is formed is the center-side conductor portion 542h. The center-side conductor pattern portion 542 b is a rhombus having a width b and a length c symmetrical with respect to the bending line A. The center-side easy-to-bend portion 5 4 2 e is formed by the center-side conductor pattern portion 5 4 2 b and the base film 41, and the both-end-side easily bendable portion 4 4 is formed by both end-side conductor pattern portions 4 4 2 c and the base film 4 1. 2 g are formed.
その他の構成については、 第 3図に示されたものと同様のものであるので、 相当するものに同一符号を付して説明を省略する。 Other configurations are the same as those shown in FIG. 3, and the corresponding components are denoted by the same reference numerals and description thereof will be omitted.
このように、 中央側導体パターン部 5 4 2 bに菱形の中央側銅箔除去部 5 4 2 dを形成することにより、 可撓性配線基板 5 4 0の中央側折り曲げ容易 部 5 4 2 eの剛性を低く保ちつつ、 端子部 4 2 aとの半田付け接合面積を増 加できる。 従って、 可撓性配線基板 5 4 0の中央側折り曲げ容易部 5 4 2 e を、 より強固に共通電極 2 3に半田付接合することができる。 なお、 折り曲 げ部における可撓性が損なわれないように、 共通電極 2 3に半田付け接合す るときに端子部 4 2 aとの位置合わせに十分注意する。 By forming the diamond-shaped central-side copper foil removal portion 542 d in the central-side conductor pattern portion 542 b in this manner, the center-side easy-to-bend portion 542 e of the flexible wiring board 540 is formed. It is possible to increase the soldering joint area with the terminal portion 42a while keeping the rigidity of the terminal portion low. Therefore, the center-side easily bendable portion 542e of the flexible wiring substrate 540 can be more securely soldered to the common electrode 23. When soldering to the common electrode 23, care should be taken in the alignment with the terminal portion 42a so that the flexibility of the bent portion is not impaired.
第 1 0図は、 さらにこの発明の他の実施の形態を示すサ一マルへッドの要 部を拡大して可撓性配線基板を折り曲げる前の状態にて示す示す要部拡大図 である。 第 1 0図において、 6 4 0は可撓性配線基板であり、 導体層 6 4 2 を有する。 導体層 6 4 2は、 両端側導体パターン部 6 4 2 cを有する。 FIG. 10 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing the main part of the thermal head in a state before the flexible wiring board is folded. . In FIG. 10, reference numeral 640 denotes a flexible wiring board, which has a conductor layer 640. The conductor layer 642 has conductor pattern portions 642c at both ends.
両端側導体パターン部 6 4 2 cには、 折り曲げ線 A上に両端側銅箔除去部 6 4 2 eが形成されている。 両端側銅箔除去部 6 4 2 eは、 所定の間隔をお いて図示のように等間隔に 4個並べられた第 3図における中央側導体除去部 4 2 dと同じ寸法 b x cの銅笵除去部を、 折り曲げ線 A上でこれら 4個の銅 箔除去部を貫くようにして、 幅 e X長さ fの矩形に銅箔を除去して形成した 図示のような形状のものである。 残った部分が両端側導体部 6 4 2 jである c この実施の形態における第 1の所定値は 0 . 6、 第 2の所定値は約 0 . 1 5である。 In the conductor pattern portions 642c at both ends, copper foil removal portions 6442e at both ends are formed on the fold line A. The copper foil removal portions 6 4 2 e at both ends are copper LINE removal of the same size bxc as the center side conductor removal portions 4 2 d in Fig. 3 where four are arranged at regular intervals as shown in the figure. The part is formed by removing the copper foil into a rectangle having a width e X and a length f so as to penetrate these four copper foil removal parts on the folding line A, and has a shape as shown in the figure. The remaining part is the conductor part 6 4 2 j on both ends c In this embodiment, the first predetermined value is 0.6, and the second predetermined value is about 0.15.
なお、 両端側導体パターン部 6 4 2 cとべ一スフイルム 4 1とにより両端 側折り曲げ容易部 6 4 2 gを形成している。 The conductor pattern portions 642c at both ends and the base film 41 form the easy bending portions 642g at both ends.
第 1 1図は、 さらにこの発明の他の実施の形態を示すサーマルへッ ドの要 部を拡大して可撓性配線基板を折り曲げる前の状態にて示す要部拡大図であ る。 第 1 1図において、 9は剥離試験装置であり、 試験片部 9 1と貫通孔形 成部 9 2と微小連結部 9 3とを有し、 おのおの銅箔 9 aがべ一スフイルム 9 b上に接着されて形成されている。 銅箔 9 aは可撓性配線基板 4の導体層 4 2と同じ 0 . 0 5 0 [mm] の厚さである。 剥離可能可撓性基板としてのベ —スフイルム 9 bはべ一スフイルム 4 1と同じポリイミ ド樹脂で製作され厚 さ 0 . 0 7 5 [mm] である。 FIG. 11 is an enlarged view of a main part of a thermal head according to another embodiment of the present invention, showing a main part of the thermal head in a state before the flexible wiring board is bent by bending. In FIG. 11, reference numeral 9 denotes a peeling test device, which has a test piece portion 91, a through-hole forming portion 92, and a minute connecting portion 93, each of which has a copper foil 9a on a base film 9b. It is formed by being adhered to. The copper foil 9a has the same thickness of 0.050 [mm] as the conductor layer 42 of the flexible wiring board 4. The base film 9b as the peelable flexible substrate is made of the same polyimide resin as the base film 41 and has a thickness of 0.075 [mm].
剥離可能部としての試験片部 9 1は、 剥離可能部導体パターン部としての 試験片導体パターン部 9 1 bを有し中央側銅箔除去部 4 2 dと同じ形状の剥 離可能無導体部としての試験片銅箔除去部 9 1 aが形成されている。 エッチ ングにより銅箔を除去して試験片銅箔除去部 9 1 aを形成して残った部分が 剥離可能導体部としての試験片導体部 9 1 cである。 剥離試験装置 9は、 図 示のように可撓性配線基板 4の端部に、 試験片銅箔除去部 9 l aが中央側銅 箔除去部 4 2 dと並ぶよう配設され、 その試験片部 9 1が可撓性配線基板 4 と微小連結部 9 3で連結されている。 なお、 微小連結部 9 3はニッパー等の 切断工具にて切断し、 可撓性配線基板 4から容易に切り離し可能である。 ま た、 貫通孔形成部 9 2は貫通孔 9 2 aを形成している。 The test piece portion 91 as a peelable portion has a test piece conductor pattern portion 9 1b as a peelable portion conductor pattern portion and has a peelable non-conductive portion having the same shape as the central copper foil removed portion 4 2 d. The test piece copper foil removing portion 91 a is formed. The copper foil is removed by etching to form a test piece copper foil removal portion 91a, and the remaining portion is a test piece conductor portion 91c as a peelable conductor portion. As shown in the figure, the peeling test apparatus 9 has a test piece copper foil removing section 9 la arranged at the end of the flexible wiring board 4 so as to be aligned with the center side copper foil removing section 42 d. The part 91 is connected to the flexible wiring board 4 by a minute connecting part 93. In addition, the minute connecting portion 93 can be cut with a cutting tool such as a nipper and easily separated from the flexible wiring board 4. Further, the through-hole forming portion 92 forms a through-hole 92a.
その他の構成については、 第 3図に示されたものと同様のものであるので、 相当するものに同一符号を付して説明を省略する。 Other configurations are the same as those shown in FIG. 3, and the corresponding components are denoted by the same reference numerals and description thereof will be omitted.
このような剥離試験装置 9は、 次のようにして製作する。 可撓性配線基板 4を製作するとき、 のベースフィルム及び銅箔を剥離試験装置 9の分だけ大 きめに作り、 銅箔を除去して所定の位置に試験片銅箔除去部 9 l aを形成す る。 微小連結部 9 3を残して他の部分をブレスにて打ち抜き除去して剥離試 験装置 9とする。 このとき、 同時に貫通孔 9 2 aを打ち抜きにより形成する。 可撓性配線基板 4に半田めつき層 4 4を形成するとき試験片部 9 1にも半田 めっきを行っておく。 そして、 可撓性配線基板 4を共通電極 2 3に半田付け するときに同時に試験片部 9 1の半田めつき層を溶融して共通電極 2 3に半 田付け接合する。 Such a peel test apparatus 9 is manufactured as follows. When manufacturing the flexible wiring board 4, the base film and the copper foil are increased by the peeling test apparatus 9. The copper foil is removed, and the copper foil removal part 9 la is formed at a predetermined position. The other portion is punched and removed with a breath except for the minute connecting portion 93 to obtain a peeling test device 9. At this time, the through holes 92a are simultaneously formed by punching. When the soldering layer 44 is formed on the flexible wiring board 4, the test piece 91 is also plated with solder. Then, when the flexible wiring board 4 is soldered to the common electrode 23, the soldered layer of the test piece 91 is melted and soldered to the common electrode 23 at the same time.
以上のように構成された剥離試験装置 9は、 試験片部 9 1の半田付け接合 強度を測定したい場合には、 微小連結部 9 3をニッパーにて切断し、 例えば ばね秤を用いて、 そのフックを貫通孔 9 2 aに引っ掛けて引っ張ることによ り、 容易に剥離強度を測ることができる。 この強度により、 実際の半田付け 接合部 8の接合強度を推定する。 In the peeling test apparatus 9 configured as described above, when it is desired to measure the soldering joint strength of the test piece section 91, the minute connecting section 93 is cut with a nipper, and for example, using a spring scale. The hook strength can be easily measured by hooking the hook in the through hole 92a and pulling it. From this strength, the actual bonding strength of the soldered joint 8 is estimated.
この実施の形態によれば、 実際に製品として使用するサーマルへッ ドを用 いて容易に剥離試験装置における接合強度を測定できるので、 製品としての 機能を損なうことなく実際の半田付け接合部 8の良否を推定できるので、 ブ リン夕の信頼性を向上させることができる。 According to this embodiment, it is possible to easily measure the bonding strength in a peeling test apparatus using a thermal head actually used as a product, so that the actual soldered joint 8 can be measured without impairing the function as a product. Since pass / fail can be estimated, reliability of the bridge can be improved.
なお、 以上の各実施の形態においては、 ベ一スフイルム、 カバーフィルム はポリイミ ドフィルムであるものについて説明したが、 その他の絶縁材料で 形成されたフィルム、 例えばポリエステル等であってもよい。 また、 導体層 は銅箔に限られるものではなく、 金等の導電材料で形成されたものであって も、 同様の効果を奏する。 さらに、 ベ一スフイルム、 カバ一フィルムあるい は導体層の厚さも例示したものに限られるものではない。 また、 中央側及び 両側銅箔除去部の形状は、 以上に示した形状に限られるものではなく、 楕円 形等他の形状であってもよい。 さらに、 両端側導体パターン部に中央側銅箔 除去部よりも大きい両端側銅箔除去部を形成する代わりに、 例えば第 3図の おける中央側銅箔除去部 4 2 d (寸法 b x c ) と同じ大きさの銅箔除去部を 間隔 よりも狭い間隔で形成した両端側導体パターン部であっても、 同様に 折り曲げに対する剛性を低くすることができる。 産業上の利用可能性 In each of the above embodiments, the base film and the cover film are described as polyimide films. However, films formed of other insulating materials, such as polyester, may be used. Further, the conductor layer is not limited to the copper foil, and the same effect can be obtained even if the conductor layer is formed of a conductive material such as gold. Further, the thickness of the base film, the cover film, or the conductor layer is not limited to the illustrated one. Further, the shape of the copper foil removal portions on the center side and both sides is not limited to the shape described above, and may be another shape such as an elliptical shape. In addition, instead of forming the copper foil removal part on both ends larger than the copper foil removal part on both end conductor patterns, for example, the same as the central copper foil removal part 4 2 d (dimension bxc) in Fig. 3 Remove the copper foil of the size Even in the case of the both-end-side conductor pattern portions formed at intervals smaller than the interval, the rigidity against bending can be similarly reduced. Industrial applicability
以上のように、 この発明にかかるサーマルヘッ ドは、 感熱式や熱転写式な どサーマル式の印刷装置に用いて有用である。 このようなサ一マル式の印刷 装置は、 計算機ゃファクシミリの出力装置として広く用いることができる。 As described above, the thermal head according to the present invention is useful when used in a thermal type printing apparatus such as a thermal type or a thermal transfer type. Such a thermal printer can be widely used as an output device of a computer / facsimile.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP1996/002740 WO1998013206A1 (en) | 1996-09-24 | 1996-09-24 | Thermal head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP1996/002740 WO1998013206A1 (en) | 1996-09-24 | 1996-09-24 | Thermal head |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1998013206A1 true WO1998013206A1 (en) | 1998-04-02 |
Family
ID=14153870
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1996/002740 Ceased WO1998013206A1 (en) | 1996-09-24 | 1996-09-24 | Thermal head |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO1998013206A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7365762B2 (en) * | 2002-03-21 | 2008-04-29 | Aps Engineering | Thermal printing head comprising a printable tape guiding member, in the form of a protection cover for a flexible control printed circuit |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0390365A (en) * | 1989-08-31 | 1991-04-16 | Kyocera Corp | Thermal head |
| JPH0493092A (en) * | 1990-08-08 | 1992-03-25 | Nec Corp | Flexible circuit board |
| JPH0647944A (en) * | 1992-07-30 | 1994-02-22 | Kyocera Corp | Thermal head |
| JPH0623753U (en) * | 1992-08-31 | 1994-03-29 | 京セラ株式会社 | Thermal head |
-
1996
- 1996-09-24 WO PCT/JP1996/002740 patent/WO1998013206A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0390365A (en) * | 1989-08-31 | 1991-04-16 | Kyocera Corp | Thermal head |
| JPH0493092A (en) * | 1990-08-08 | 1992-03-25 | Nec Corp | Flexible circuit board |
| JPH0647944A (en) * | 1992-07-30 | 1994-02-22 | Kyocera Corp | Thermal head |
| JPH0623753U (en) * | 1992-08-31 | 1994-03-29 | 京セラ株式会社 | Thermal head |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7365762B2 (en) * | 2002-03-21 | 2008-04-29 | Aps Engineering | Thermal printing head comprising a printable tape guiding member, in the form of a protection cover for a flexible control printed circuit |
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