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WO1998002915A1 - Dopant activation of heavily-doped semiconductor by high current densities - Google Patents

Dopant activation of heavily-doped semiconductor by high current densities Download PDF

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Publication number
WO1998002915A1
WO1998002915A1 PCT/US1997/012059 US9712059W WO9802915A1 WO 1998002915 A1 WO1998002915 A1 WO 1998002915A1 US 9712059 W US9712059 W US 9712059W WO 9802915 A1 WO9802915 A1 WO 9802915A1
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Prior art keywords
current
dopant
semiconductor material
dopants
silicon
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PCT/US1997/012059
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French (fr)
Inventor
King-Ning Tu
J. S. Huang
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University of California Berkeley
University of California San Diego UCSD
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University of California Berkeley
University of California San Diego UCSD
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Publication of WO1998002915A1 publication Critical patent/WO1998002915A1/en
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Classifications

    • H10P30/204
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/26Bombardment with radiation
    • H01L21/263Bombardment with radiation with high-energy radiation
    • H01L21/265Bombardment with radiation with high-energy radiation producing ion implantation
    • H01L21/26506Bombardment with radiation with high-energy radiation producing ion implantation in group IV semiconductors
    • H01L21/26513Bombardment with radiation with high-energy radiation producing ion implantation in group IV semiconductors of electrically active species
    • H01L21/2652Through-implantation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/26Bombardment with radiation
    • H01L21/263Bombardment with radiation with high-energy radiation
    • H01L21/265Bombardment with radiation with high-energy radiation producing ion implantation
    • H01L21/2658Bombardment with radiation with high-energy radiation producing ion implantation of a molecular ion, e.g. decaborane
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/326Application of electric currents or fields, e.g. for electroforming
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/34Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies not provided for in groups H01L21/18, H10D48/04 and H10D48/07, with or without impurities, e.g. doping materials
    • H01L21/46Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428
    • H01L21/479Application of electric currents or fields, e.g. for electroforming
    • H10P30/212
    • H10P30/225
    • H10P95/80

Definitions

  • Ion implantation is widely use to dope silicon for making shallow junction
  • the host lattice damage caused by ion implantation must be repaired by
  • heavily-doped silicon such as silicon having 10 20 ions per cm 3 or
  • annealing is capable of also realizing better activation of dopants, annealing at these higher temperatures increases the thermal budget and broadens
  • semiconductor material may be substantially increased without the use of high
  • the invention is a method of activating dopants in semiconductor material
  • dopants in the semiconductor material are activated.
  • material with the dopant comprises the step of ion implanting the dopant above a
  • the method further comprises the step of partially activating the dopants in the
  • the step of partially activating the dopants comprises the step of annealing the
  • activation threshold comprises the step applying in a current of approximately
  • the high density current is applied at room temperature.
  • the step of supersaturating the semiconductor with a dopant comprises the step of
  • the dopant may be p type or n type. The method is particularly useful
  • the invention is also defined as a method for activating dopants in silicon
  • the silicon with the dopant annealing the doped silicon, and applying a high density current through the annealed doped silicon to irreversibly activate the
  • a boron dopant is implanted in the silicon in
  • the doped silicon is annealed at 900°C for at
  • a current is applied at
  • the invention is also defined as a composition of matter comprising a
  • dopant has been activated by passage of a high density current through the
  • Fig. la is a side cross-sectional view of a semiconductor channel in which
  • dopants are activated according to the invention.
  • Fig. lb is a top plan view of the channel device of Fig. la.
  • Fig. 2a is a graph of the voltage and current through the channel devised in
  • Fig. 2b is a graph of the resistivity of the channel of Figs, la and b graphed as
  • Fig. 3 is a graph of the resistivity of the channel of Figs, la and b graphed as a
  • Fig. 4 is a graph of the resistivity of the channel of Figs, la and b as a function
  • Fig. 5 is a graph of the resistivity of the channel of Figs, la and b as a function
  • boron doped p + -Si was created by applying electric current of high density.
  • the resistance was reduced by factor of 5 to 18 times and was
  • Fig. la is a side cross-sectional view of a (100 ) n-type, 3-5 ohm cm silicon
  • substrate 10 was oxidized to form the structure of Fig. 1, namely
  • a screen oxide (not shown) was grown to about 20 nm for filtering and
  • Substrate 10 was then implanted with a dosage 5 » 10 ⁇ s
  • Fig. 1(b) is a top plan view of the structure shown in Fig. 1(a).
  • pads 22 were defined by photolithography with a lift off process in acetone according
  • Channel 16 made in the shape of an X, therefore allows
  • the resistance change is a function of the
  • the resistance is of the order of kilo ohms which rules out the
  • Fig. 3 is a graph showing resistivity at room temperature as a
  • micron wide channel had a lower critical current but a higher rise in resistivity from
  • Fig. 4 shows the resistivity of a p + -Si channel 16 which
  • channel 16 dropped precipitously as shown on curve 54 when the current reached about 80 mA which corresponds to a current density of about 5x10 6 amps per square
  • Fig. 5 is a graph of the resistivity in the first state before activation represented
  • Curve 58 represents the resistivity before the activation
  • boron doped silicon is not well understood. It is thought that the mobile interstitial silicon atoms produced during ion implantation damage may have strong influence on
  • concentration may exceed the solubility limit set by the post-implantation annealing
  • solubility of boron is about 5 » 10 19 ions/cm '3 , which was substantially smaller than
  • the interstitial boron atoms raises its resistance. As the applied current increases, the interstitial boron atoms raises its resistance. As the applied current increases, the
  • substitutional boron dopants are stable, even beyond the solubility limit at 400°C for
  • clusters or interstitial boron which are responsible for reduced carrier mobility.
  • This method of activation may activate dopants beyond their solubility limits as
  • the method of the invention has direct application to and benefit to
  • CMOS complementary metal-oxide-semiconductor
  • NMOS n-oxide-semiconductor
  • MOS complementary metal-oxide-semiconductor
  • bipolar transistors any type of semiconductor processing regardless of the fabrication or technology type. i.e. CMOS, NMOS, MOS etc., and in any kind of structure, i.e. bipolar transistors,
  • junctions are used. Further, the dopant may be disposed into the semiconductor in any manner desired and not simply by ion implantation.
  • resistivity can be used, such as in semiconductor lasers and other photonic devices.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Power Engineering (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

Dopant activation in heavily boron doped p+-Si is achieved by applying electric current of high density. The p+-Si was implanted by a 40 KeV BF2+ at an ion intensity 5x1015 ions per cm2 and annealed at 900 °C for 30 minutes to obtain a partial boron activation according to conventional processing steps. To obtain additional activation and higher conductivity, current was gradually applied according to the invention to a current density of approximately 5x106 A/cm2 was realized. The resistance of the p+-Si gradually increases and then decreases with a precipitous drop at a threshold current. The resistance was reduced by factor of 5 to 18 times and was irreversible if an activation current threshold was reached or exceeded. The high-current-density-dopant activation occurs at room temperature.

Description

DOPANT ACTIVATION OF HEAVILY-DOPED SEMICONDUCTOR BY HIGH
CURRENT DENSITIES
Background of the Invention
1. Field of the Invention
The invention relates to the field of semiconductor processing and in particular
to activation of ion implanted dopants.
2. Description of the Prior Art
Ion implantation is widely use to dope silicon for making shallow junction
devices. The host lattice damage caused by ion implantation must be repaired by
annealing in order to activate the dopant and to recover carrier mobility. Post
implantation annealing, which is typically undertaken at 800-1000 °C for 30
minutes, or rapid thermal annealing, at 1100 °C for one second, is typically
performed for lattice damage repair subsequent to dopant ion implantation.
However, in heavily-doped silicon, such as silicon having 1020 ions per cm3 or
more, these annealing procedures are incapable of achieving complete activation
of the dopants. This failure of complete activation has been an unsolvable and
perplexing problem for researchers in this field beginning from the 1960s to
continuing to the present. While raising the temperature to provide higher
temperature annealing is capable of also realizing better activation of dopants, annealing at these higher temperatures increases the thermal budget and broadens
the junctions which -ire formed, which in the case of small devices results in an unacceptable broadening.
Moreover, as device processing rules decrease below the length of a
wavelength used in the photolithographic patterning, it becomes necessary to
maintain the shallow junction depths in proportion to the reduction in the lateral
dimensions in order to maintain operability of the device. Moreover, as the device
junctions and channels become smaller, signal strength decreases with decreasing
current densities so that if an attempt is made to keep signal strengths at levels
normally required within integrated circuits, current densities within the doped
channels dramatically increase requiring increased conductivities to avoid
overheating and to meet the performance requirements.
Therefore, what is needed is some means whereby conductivity of
semiconductor material may be substantially increased without the use of high
temperature annealing or other processes which would tend to broaden junctions
or be subject to other defects of the prior art.
Brief Summary of the Invention
The invention is a method of activating dopants in semiconductor material
comprising the steps of supersaturating the semiconductor material with a dopant, and applying a high density current to the supersaturated semiconductor material
above a predetermined activation threshold. As a result, the supersaturated
dopants in the semiconductor material are activated. In the illustrated embodiment the step of supersaturating the semiconductor
material with the dopant comprises the step of ion implanting the dopant above a
solid solubility limit for the semiconductor material.
The method further comprises the step of partially activating the dopants in the
supersaturated semiconductor material prior to applying the high density current.
The step of partially activating the dopants comprises the step of annealing the
supersaturated semiconductor material to obtain partial thermal activation of the
dopants.
In one embodiment the step of applying the high density current at or above an
activation threshold comprises the step applying in a current of approximately
5*"10° A/cm2 or more generally with a current density of at least 5»106 A/cm2 to
obtain an irreversible reduction in resistivity of the doped semiconductor. In the
preferred embodiment the high density current is applied at room temperature.
In the actual manufacture of a device or channel in a semiconductor substrate,
the step of supersaturating the semiconductor with a dopant comprises the step of
selectively defining a supersaturated doped channel within the semiconductor
material. The dopant may be p type or n type. The method is particularly useful
for manufacturing doped shallow channels of less than 1 micron depth. In the
illustrated embodiment super saturated doped crystalline silicon is used but need
not be so limited in general.
The invention is also defined as a method for activating dopants in silicon
comprising the steps of ion implanting a dopant into the silicon to supersaturate
the silicon with the dopant, annealing the doped silicon, and applying a high density current through the annealed doped silicon to irreversibly activate the
supersaturated dopant in the silicon. A boron dopant is implanted in the silicon in
excess of 1015 ion/cm2 at 40 keV. The doped silicon is annealed at 900°C for at
least 30 minutes to achieve partial activation of the dopant. A current is applied at
room temperature to the annealed doped silicon in excess of 5** 106 A/cm2.
The invention is also defined as a composition of matter comprising a
crystalline semiconductor material supersaturated with a dopant in which the
dopant has been activated by passage of a high density current through the
semiconductor above an activation threshold current density.
The invention and its various embodiments may now be better visualized by
turning to the following drawings wherein like comments are referenced by like
numerals.
Brief Description of Drawings
Fig. la is a side cross-sectional view of a semiconductor channel in which
dopants are activated according to the invention.
Fig. lb is a top plan view of the channel device of Fig. la.
Fig. 2a is a graph of the voltage and current through the channel devised in
Figs, la and b according to the invention at three different temperatures.
Fig. 2b is a graph of the resistivity of the channel of Figs, la and b graphed as
a function of current at three different temperatures.
Fig. 3 is a graph of the resistivity of the channel of Figs, la and b graphed as a
function of current at three various different channel widths. Fig. 4 is a graph of the resistivity of the channel of Figs, la and b as a function
of current showing the critical threshold and permanent dopant activation of the
invention.
Fig. 5 is a graph of the resistivity of the channel of Figs, la and b as a function
of channel width graphed before and after dopant activation according to the invention.
The invention and its various embodiments may now be better understood by
turning to the following detailed description.
Detailed Description of Preferred Embodiment
In the illustrated embodiment described below dopant activation in heavily
boron doped p+-Si was created by applying electric current of high density. The p+-Si
was implanted by a 40 KeV BF2+ at an ion intensity 5 1015 ions per cm2 and annealed
at 900°C for 30 minutes to obtain a partial boron activation according to conventional
processing steps. Other intensities and energies may be used, and the present
illustrated embodiment is set forth only as an example. To obtain additional activation and higher conductivity, current was gradually applied according to the
invention to a current density of approximately 5xl06 A/cm2 was realized. The
resistance of the p+-Si gradually increases and then decreases with a precipitous drop
at a threshold current. The resistance was reduced by factor of 5 to 18 times and was
irreversible if an activation current threshold was reached or exceeded. The high-
current-density-dopant activation occurs at room temperature. Fig. la is a side cross-sectional view of a (100 ) n-type, 3-5 ohm cm silicon
substrate 10. Substrate 10 was oxidized to form the structure of Fig. 1, namely
substrate 10 with a 300 nm silicon oxide layer 12 disposed thereon. Conventional
photolithography and buffered hydrofluoric etching steps were employed to define
channels 16 through oxide 12. As shown in Fig. lb windows 14 were in the form of
an orthogonal cross, but was used only for demonstration purposes. The invention
may be employed in any type of semiconductor channel consistent with these
teachings and is not limited to what is depicted in the Figs, la and b or even to what is
similar thereto.
A screen oxide (not shown) was grown to about 20 nm for filtering and
capping the implanted ions. Substrate 10 was then implanted with a dosage 5»10ιs
ions per cm2 of BF,+ with a penetration energy of 40-50 keV to define doped channels
16. The projected range into substrate 10, namely the depth of channel 16 was about
0.15 microns. Post-implantation annealing at 900°C for 30 minutes in a nitrogen
environment was performed to activate the boron dopants within channel 16
according to conventional methodology. The sheet resistance of the heavily doped or
supersaturated boron doped channel 16 at this point in the process was approximately
85.7 ohms per square centimeter.
In order to achieve any further activation beyond that achievable in this
annealing step, contacts 18 were formed. A 300 nm low temperature oxide was
grown on p-doped channel 16. A series of square contacts windows 20 were then
defined in the oxide layer covering channels 16 using conventional photolithography
and buffered HF etching and in the illustrated embodiments described below ranges in size from 10 x 10, 8 x 8, 6 x 6, 4 x 4, 2 x 2 and 1 x 1 microns. Ni , Ti or Al contacts
18 were then disposed with a thickness of 260 nm into window 20 to make electrical
contacts to p+-Si.
Fig. 1(b) is a top plan view of the structure shown in Fig. 1(a). Metal bond
pads 22 were defined by photolithography with a lift off process in acetone according
to conventional technology. Channel 16, made in the shape of an X, therefore allows
conductivity measurements to be made in orthogonal directions within substrate 10.
Structures of the type shown in Figs. 1(a) and (b) were prepared having p+-Si channels
16 with different lengths ranging 50, 70, 95, 97.5, 100, 140 and 175 microns long and
with widths of 1, 2, 4, 6, 8 and 10 microns. Channel width was combined with
contact size and different ohmic contact systems, such as Ni/ p+-Si, Ti/ p+-Si,
Ni/silicide/ p+-Si and Al/ p+-Si, in order to demonstrate that the resistivity discussed
below is independent of contact composition. The resistance changes at the p+-Si
channel 16 in the samples described above together with contacts at different applied
currents ranging from 1 to 80 mA, were then measured using a Keithley current
source and voltage meter. Resistance changes at different temperatures, such as 25,
100 and 200 °C were also measured as discussed below.
The results of these measurements are depicted in Figs. 2(a) and 2(b) which
show the voltage drop across silicon channel 16, for example in the sample which had
a 10 micron width and a 170 micron length. The resistance change is a function of the
applied current as shown in Fig. 2(b) and in the voltage/current curve in Fig. 2(a) at
the temperatures 25, 100 and 200 °C. For example, in Fig. 2(a) the experimental data
shown by line 24 is the voltage/current curve at 25°C, line 26 is the voltage/current curve at 100 °C, and line 28 is the voltage/current curve at 200°. Similarly, in Fig.
2(b) the resistivity is measured in kilo-ohms is shown at 25°C by curve 30, at 100°C
by curve 32 and at 200°C by curve 34. As best illustrated in the resistivity curve of
Fig. 2(b), starting at zero current, at each temperature the resistance generally rises to
a maximum which is defined as a critical current 36, for example, a current of
approximately 38 mA in the case of the 25°C test. At higher currents in either the
positive or negative directions beyond the critical current, the resistance decreases
gradually. The critical current is demonstrated in Fig. 2(b) as being weakly dependent
upon temperature and decreasing with increasing temperature. Each of the samples
discussed above showed substantially the same performance and are independent of the nature of the electrical contact employed. The temperature difference of the
resistivity is thus conclusively demonstrated as being a characteristic of heavily doped
p+-Si channel 16 only and no other structural element shown in Figs, la and b..
Furthermore, the resistance is of the order of kilo ohms which rules out the
contribution to the resistance from contacts 18, which typically have resistances in the
range of 1 - 10 ohms. The specific contact resistivity of the metal to p*-Si contacts
were measured and were found to be about 2~5#10"6ohms per cm2 as measured by
Kelvin bridge.
The resistance of channel 16 as a function of its width was also investigated as
depicted in Fig. 3, which is a graph showing resistivity at room temperature as a
function of current for channel width ranging from 10 microns to 8, 6, 4, 2 and 1
micron shown by curves 38, 40, 42, 44, 46 and 48 respectively. Several unique
features are observable in the depiction of Fig. 3. The narrower the channel width, the higher the current density and the faster the rise in resistance. For example, the 1
micron wide channel had a lower critical current but a higher rise in resistivity from
zero current up to the critical current as shown by curve 48, whereas the wider channel
of 10 microns slowly increased out to a much higher critical current as shown on
curve 38. While the 10 wide micron sample on curve 38 showed a wide ohmic
regime, the 1 micron sample on curve 48 showed a negligible one. Second, the
critical current, where the resistance achieves its maximum value, increased with the
increasing width. Third, the magnitude of the resistance increased from an initial
value to its maximum value decreased with increasing channel width. Fourth, the
graduated decrease of resistance after achieving the critical current also decreased
with increasing width.
Interestingly, the electrical behavior illustrated for channel 16 in Fig. 2(a) and
2(b) is reversible so long as the current through channel 16 was maintained below
approximately 70 mA. Table 1 below lists the critical current densities for p+-Si
channel 16 as a function of its channel width, w. The critical current density is
defined by the relationship of Jcm = Imt/wt where Icπ( is a critical current and t is the
depth of p+-Si channel.
Table 1
sample 1 2 3 4 5 6
length 100 100 100 97.5 95 95
microns
width 10 8 6 4 2 1
microns
Jcrit 2.4 2.8 3.1 3.2 4.4 6.0
10" A/cm2
Qcrit 0.55 0.62 0.55 0.34 0.28 0.28
eV
Review of Table 1 shows that the critical current densities for channel 16 are in the
range of 2-6x106 A/cm2. These critical current densities were found to be a function
of temperature as are the critical currents shown in Figs. 2(b). Critical current
densities decrease with increasing temperatures.
A dramatic and surprising event occurred when the applied current was
increased to about 80 mA. Fig. 4 shows the resistivity of a p+-Si channel 16 which
was 10 microns wide and 100 microns long for four consecutive runs at room
temperature as a function of applied current. The resistance curve of the first run
followed curve 50 up to the critical current 52 as previously described in connection
with Fig. 2(b) - 3(b). After the critical current 52 was reached, the resistance of the
channel 16 dropped precipitously as shown on curve 54 when the current reached about 80 mA which corresponds to a current density of about 5x106 amps per square
centimeter. After reaching 80 mA the electrical behavior or resistivity of channel 16
then was described by curve 56. The resistivity was lowered below 0.2 kilo-ohms and
was relatively flat form 0 to 80 mA and the electrical behavior represented by curves
50 and 54 could not be re-established. The electrical performance characteristics of
the supersaturated boron dope Si channel 16 had been permanently altered by
reaching the bum-in or activation current density of 5x106 A/cm2. The resistivity had
permanently dropped by a factor of at least 5 in comparison with the post implantation
and annealing values for the same device.
Fig. 5 is a graph of the resistivity in the first state before activation represented
by curves 50 and 54 and in the second state of curve 56 after activation for a series of
samples ranging in width. Curve 58 represents the resistivity before the activation
current was achieved and curve 60 after activation for the same devices. At each
channel width the resistance decreased by a factor of between 5 to 18 as summarized
in the corresponding Table 2 below. The stability of resistivities of the test samples
were tested by annealing the sample at 450°C for 30 minutes. As indicated in Table 2 there was little significant resistivity change caused by annealing which shows that the
resistance change was a stable reconfiguration of the electrical properties of channel
16. Table 2
width R, after R2 after R3 after RJR2 Jactiv microns annealing activation activation 106 A cm2 but before and
activation annealing
10 633 132 125 5 4.8
8 818 1 16 102 7 6.3
6 1 140 108 117 1 1 8.1
4 1600 94 88 17 11.3
2 2537 143 128 18 15.6
1 3355 192 171 18 18.3
It has also been determined according to the invention that instead of slowly ramping up the current at about 0.5 mA per second as was the case in connection with the runs
depicted in Fig. 4, the same large and permanent resistance drop could be obtained
instantaneously by directly applying the activation current, which was defined as a
current where abrupt resistant drop was permanently maintained. The activation
current densities were found to increase with decreasing width and are summarized in
Table 2 above, where it ranged from 4.8 x 106A/cm2 for a 10 micron wide channel to
18.3 x 106 A/cm2 for the 1 micron wide channel.
The mechanism which causes the observed electrical characteristics of heavily
boron doped silicon is not well understood. It is thought that the mobile interstitial silicon atoms produced during ion implantation damage may have strong influence on
the formation of the excess boron. For a highly doped p'-Si system, the dopant
concentration may exceed the solubility limit set by the post-implantation annealing
temperature. For example, in the illustrated embodiment a dose of 5xl015 ions/cm2 of
BF2 f at 40 keV was implanted into the Si so that the average concentration was
3.3« 1020 ions per cubic centimeter of boron. At an annealing temperature of 900°C
the solubility of boron is about 5» 1019 ions/cm'3, which was substantially smaller than
the average concentration of implanted boron realized in the illustrated embodiment.
Consequently, only a portion of the boron atoms were activated by the annealing step,
leaving behind a large amount of excess boron to form in what is speculated to be
SiBx clusters.
It is hypothesized that under the stress of a high current density, these SiBx
clusters disassociate into interstitial boron atoms. The electrical scattering effect of
the interstitial boron atoms raises its resistance. As the applied current increases, the
number of interstitial boron atoms also increases. At the critical current, where the
resistance is maximized, and the solid solubility limit of interstitial boron has been
reached. At current densities beyond this solubility limit, each interstitial boron atom
then starts to couple with a Si lattice atom to form a dumb-bell pair and the resistance
begins to decrease. This is the event which we believe marks the onset of the dopant
activation inducted by high current density.
As the current further increases more and more of the B-Si dumb-bell pairs are
formed. As a result, the resistance to the p+-Si channel 16 decreases gradually to a
value well below the original value. If the applied current is reduced, the mechanism is reversed and the dumb-bells will disassociate and the SiBx clusters reform returning
the resistance to its earlier value.
An extremely high current, which we have defined here as the activation
current, which was shown in the illustrated embodiment at about 80 mA in the case of
a 10 micron wide channel 16, the resistance of the p+-Si drops abruptly. This abrupt
drop implies that there is a nearly complete activation of the boron dopants.
Furthermore, the resistance reduction is irreversible. The resistance curve of the
activated p -Si is stable as shown by curve 56 in Fig. 4. It is hypothesized that at the
precipitous drop of resistance, the boron atom in the dumb-bell pair displaces its Si
partner into a interstitial site and becomes a substitutional boron atom. The
substitutional boron dopants are stable, even beyond the solubility limit at 400°C for
30 minutes. Since activation can be achieved instantaneously by directing applying
the activation current, there is no long range diffusion of boron or Si atoms taking
place in the mechanism.
In Fig. 2(b) it was demonstrated that the resistance below the critical current
increases with the temperature. This is also true for the resistance of the activated p"-
Si shown by curve 56 in Fig. 4. This metallic behavior may be due to scattering from
clusters or interstitial boron which are responsible for reduced carrier mobility.
Also note that the resistance, R„ in Table 2 is not proportional to the
reciprocal of the cross-sectional area of the channel, especially for the narrower 1 and
2 micron wide channels. This size effect can be seen from the decrease in the
activation energy with decreasing channel width shown in Table 1 as well as the
greater resistance drop with the narrower channels as plotted in Fig. 5. For all the size effects, it is plausible that in the pattern formation of channel 16 and the lateral spread
from the mask edge in ion implantation may have an influence on the electrical
performance of the narrower channels and hence a two dimensional model is needed
to better explain the implantation and dopant activation for smaller structures.
Beyond this possibility, the size effects seen in the data of Tables 1 and 2 are not well
understood. Nevertheless, it is clear that the method of dopant activation by high
current densities according to the invention is more efficient the smaller the size of the
structure of channel 16.
Therefore, while the electrical mechanism is not well understood, it is clear
that activation of boron dopants and p+-Si by high current densities is achievable.
This method of activation may activate dopants beyond their solubility limits as
imposed by conventional thermal annealing. It appears that the activation of current
density must be above about 5»106 A/cm2 or above for implanted boron. Resistance
reductions of the factor of 5 to 18 over the best attainable by thermal annealing for
boron implanted Si is thus achievable therefore allowing for the manufacture of much
smaller active semiconductor channels and structures.
The illustrated embodiment has been described in the context of p dopants, but
it must be understood that a similar mechanism and behavior is expected in n doped
semiconductor material as well. While (100) Si crystal has been employed to
demonstrate the operation of the invention, other crystal orientations and other
semiconductor systems other than Si are also within the express contemplated scope
of the invention. The method of the invention has direct application to and benefit to
any type of semiconductor processing regardless of the fabrication or technology type. i.e. CMOS, NMOS, MOS etc., and in any kind of structure, i.e. bipolar transistors,
field effect transistors, etc. regardless of whether shallow or thick channels or
junctions are used. Further, the dopant may be disposed into the semiconductor in any manner desired and not simply by ion implantation.
Many alterations and modifications may be made by those having ordinary
skill in the art without departing from the spirit and scope of the invention. Therefore,
it must be understood that the illustrated embodiment has been set forth only for the
purposes of example and that it should not be taken as limiting the invention as
defined by the following claims.
For example, the illustrated embodiment has been described in the context of
forming a defined junction or channel in crystalline silicon, but the dopant activation
of the invention can be employed in any semiconductor system where reduced
resistivity can be used, such as in semiconductor lasers and other photonic devices.
The words used in this specification to describe the invention and its various
embodiments are to be understood not only in the sense of their commonly defined
meanings, but to include by special definition in this specification structure, material
or acts beyond the scope of the commonly defined meanings. Thus if an element can
be understood in the context of this specification as including more than one meaning,
then its use in a claim must be understood as being generic to all possible meanings
supported by the specification and by the word itself.
The definitions of the words or elements of the following claims are, therefore,
defined in this specification to include not only the combination of elements which are
literally set forth, but all equivalent structure, material or acts for performing substantially the same function in substantially the same way to obtain substantially
the same result.
Insubstantial changes from the claimed subject matter as viewed by a person
with ordinary skill in the art, now known or later devised, are expressly contemplated
as being equivalently within the scope of the claims. Therefore, obvious substitutions
now or later known to one with ordinary skill in the art are defined to be within the
scope of the defined elements.
The claims are thus to be understood to include what is specifically illustrated
and described above, what is conceptionally equivalent, what can be obviously
substituted and also what essentially incorporates the essential idea of the invention.

Claims

claim:
1. A method of activating dopants in semiconductor material comprising:
supersaturating said semiconductor material with a dopant; and
applying a high density current to said supersaturated semiconductor material above a predetermined activation threshold,
whereby said supersaturated dopants in said semiconductor material are activated.
2. The method of Claim 1 where supersaturating said semiconductor material with said dopant comprises ion implanting said dopant above a solid solubility
concentration within said semiconductor material.
3. The method of Claim 1 further comprising partially activating said
dopants in said super saturated semiconductor material prior to applying said high density
current.
4. The method of Claim 2 further comprising partially activating said
dopants in said supersaturated semiconductor material prior to applying said high density
current.
5. The method of Claim 3 where partially activating said dopants
comprises annealing said supersaturated semiconductor material to obtain thermal
activation of said dopants.
6. The method of Claim 4 where partially activating said dopants
comprises annealing said supersaturated said semiconductor material to obtain thermal
activation of said dopants.
7. The method of Claim 1 where applying said high density current at or
above an activation threshold applies in a current of approximately 5* 106 A/cm2.
8. The method of Claim 1 where applying said high density current
applies a current of at least 5*106 A/cm2.
9. The method of Claim 1 where applying said high density current
applies said current at room temperature.
10. The method of Claim 1 where supersaturating said semiconductor with
a dopant comprises selectively defining a supersaturated doped channel within said
semiconductor material.
1 1. The method of Claim 1 wherein super saturating said semiconductor
material with dopants supersaturates said semiconductor material with a p type dopant.
12. The method of Claim 1 where super saturating said semiconductor
material with dopant supersaturates said semiconductor material with n type dopant.
13. The method of Claim 10 wherein said selectively defined channel is a shallow channel of less than 1 micron depth.
14. The method of Claim 1 wherein supersaturating said semiconductor
material with dopant comprises super saturating crystalline silicon with dopant.
15. A method for activating dopants in silicon comprising:
ion implanting a dopant into said silicon to supersaturate said silicon with said dopant;
annealing said doped silicon; and
applying a high density current through said annealed doped silicon to irreversibly
activate said supersaturated dopant in said silicon.
16. The method of Claim 15 wherein ion implanting a dopant in said
silicon implants boron in excess of 10'5 ion/cm2.
17. The method of Claim 15 where applying a high density current to said
annealed doped silicon applies a current in excess of 5U 106 A/cm2 through said annealed
coped silicon.
18. The method of Claim 15 where annealing said doped silicon anneals
said silicon at 900°C for at least 30 minutes.
19. The method of Claim 15 where applying said high density current
applies said current at room temperature.
20. A composition of matter comprising:
a crystalline semiconductor material supersaturated with a dopant in which said
dopant has been activated by passage of a high density current through said
semiconductor above an activation threshold current density.
PCT/US1997/012059 1996-07-12 1997-07-11 Dopant activation of heavily-doped semiconductor by high current densities Ceased WO1998002915A1 (en)

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