WO1998002239A1 - Method and device for emptying a tube reactor - Google Patents
Method and device for emptying a tube reactor Download PDFInfo
- Publication number
- WO1998002239A1 WO1998002239A1 PCT/EP1997/003876 EP9703876W WO9802239A1 WO 1998002239 A1 WO1998002239 A1 WO 1998002239A1 EP 9703876 W EP9703876 W EP 9703876W WO 9802239 A1 WO9802239 A1 WO 9802239A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pipe
- tube
- particles
- pressure
- emptying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/06—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/0015—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
- B01J8/002—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor with a moving instrument
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/0015—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
- B01J8/0025—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor by an ascending fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/0015—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
- B01J8/004—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor by means of a nozzle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00743—Feeding or discharging of solids
- B01J2208/00761—Discharging
Definitions
- the present invention concerns a method for emptying the tubes of a tube reactor filled with particles.
- Such tube reactors contain a bundle of usually vertical tubes which are filled with particles, usually catalyst particles, through which gases are led which are to react. Said bundle is erected in a reactor vessel.
- Tube reactors of this type are the ethylene oxide, acrylic acid or terephthalic acid reactors.
- the invention aims a method which does not show these and other disadvantages and which allows for a rapid emptying of the tubes of the tube reactor.
- This aim is reached according to the invention by connecting a first pipe to one end of each tube to be emptied and by introducing a second, inner pipe in the tube through the first pipe, whereby gas under pressure is injected in the tube via one of the pipes in order to detach the particles, and whereby the detached particles are extracted via another pipe.
- This method reduces the work to a minimum, it is ecologically sound and fast.
- the tubes are slightly blasted on the inside, so that any possible corroded layers are removed.
- every tube is or will be closed off to the particles by means of a gauze or a plug.
- the above-mentioned pipe is connected to the other end.
- Gas under pressure is preferably injected in the tube via the inner pipe, whereas the extraction is carried out via the other pipe, in particular the space between this other pipe and the inner pipe.
- Compressed air can be used as gas under pressure, having for example a pressure of 7 to 12 bar and a flow rate of 12 to 25 m 3 per minute, for example 22 m 3 per minute.
- the extraction is preferably carried out at a flow rate of at least 100 m 3 per minute, for example at a flow rate of 100 to 120 m 3 per minute.
- the end of the tubes situated opposite the end onto which the pipe is connected can be cleared, and these tubes can be further cleaned by pushing brushes through them. Following this process, the tubes can also be blown through in order to remove the last remainders of dus .
- the invention also concerns a device which is particularly suitable to carry out the method according to any of the preceding embodiments.
- Such a device for emptying a tube reactor contains at least one pair of pipes which overlap partly, namely a suction pipe connected to a suction unit and a pressure pipe connected to a compressor, whereby either of these pipes is provided with an opening through which the other pipe can be inserted.
- one of the pipes in particular the suction pipe, has means with which to connect to the tube to be emptied, whereas the other pipe is a flexible pipe.
- the pressure pipe can be provided with a nozzle at one end.
- figure 1 schematically represents a device according to the invention
- figure 2 represents the part indicated with F2 in figure 1 to a larger scale.
- a suction pipe 2 which is connected to a vacuum or suction unit 3 and a pressure pipe 4 connected to a compressor 5.
- This compressor has a capacity of at least 15 m 3 per minute at a pressure of at least 7 bar, whereas the suction unit can suck in at a rate of some 100 m 3 per minute at the least .
- All flow rates are normal flow rates, i.e. measured under atmospheric pressure and at room temperature.
- the suction pipe 2 is a pipe having a diameter which is almost equal to the diameter of the tube 1.
- One end of the suction pipe 2 is hereby provided with means 6 to connect inside or around the top end of the tube 1 to be cleaned.
- these means 6 consist of an elastic ring provided around the end of the suction pipe 2 and which can fit against the tube plate 7 around the tube 1.
- this suction pipe 2 is provided with an opening 8, for example a slot, in its wall through which the pressure pipe 4 is inserted.
- This pressure pipe 4 consists of a coil 9 having a length of for example 14 m and a nozzle 10 at the end thereof.
- the emptying of the tube 1 is very simple and as follows.
- This tube 1 is temporarily sealed, for example by means of a conical plug or a gauze.
- the suction pipe 2 is connected at the top end, i.e. around the tube opening at the top end of the tube 1 , and placed against the tube plate 7.
- the suction unit 3 and the compressor 5 are activated, and the suction pipe 2 is held manually against the tube plate .
- the compressed air blown in via the nozzle 10 of the pressure pipe 4
- the particles 11 are detached, whereas the detached particles are sucked up by the suction pipe 2 and are discharged to a storage tank.
- a suction rate of 6,500 m 3 per hour is sufficient. Normally, this suction rate amounts to 100 and 120 m 3 per minute .
- a pressure of 7 bar and a flow rate of 22 m 3 per minute are suitable.
- Smaller tubes 1 require a larger pressure of 10 to 12 bar, whereas a smaller flow of about 15 3 per minute is sufficient, as the coil 9 and the nozzle 10 are smaller.
- the tubes 1 are mainly filled with catalyst particles and a layer of ceramic particles on top.
- the ceramic particles are removed first from the tube 1 and they are possibly filtered for re-use; only then are removed the catalyst particles which need to be replaced.
- the tubes 1 can be emptied one after the other in the above-described manner. However, it is clear that several tubes 1, even of different reactors, can be emptied simultaneously.
- a suction pipe 2 and a pressure pipe 4 are connected to each tube in the above-described manner, whereby all suction pipes can be connected to one and the same suction unit 3 and all pressure pipes 4 can be connected to one and the same compressor 5.
- the tubes can be cleaned one by one or simultaneously.
- the bottom end of the tube 1 to be cleaned is opened, after which one or several special scrubbing brushes are pushed through said tube once or several times by means of compressed air.
- the tube 1 is blown through so as to remove the last remainders of dust .
- cleaning stages can be applied to several tubes 1 simultaneously.
- the above-described emptying of the tubes 1 can be carried out very quickly with a minimum of man-hours.
- the additional cleaning in the above-described manner is advantageous, rapid and safe, since the conventional blasting of the tubes is time-consuming and expensive and can moreover damage the tubes.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning In General (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU40112/97A AU4011297A (en) | 1996-07-16 | 1997-07-15 | Method and device for emptying a tube reactor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE9600649A BE1010433A3 (en) | 1996-07-16 | 1996-07-16 | Method and device for emptying of a pipe reactor. |
| BE9600649 | 1996-07-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1998002239A1 true WO1998002239A1 (en) | 1998-01-22 |
Family
ID=3889887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP1997/003876 Ceased WO1998002239A1 (en) | 1996-07-16 | 1997-07-15 | Method and device for emptying a tube reactor |
Country Status (3)
| Country | Link |
|---|---|
| AU (1) | AU4011297A (en) |
| BE (1) | BE1010433A3 (en) |
| WO (1) | WO1998002239A1 (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1226865A3 (en) * | 2001-01-25 | 2004-01-21 | Nippon Shokubai Co., Ltd. | Process for extracting solid material from shell-and-tube reactor |
| EP1967260A3 (en) * | 2007-03-01 | 2008-09-24 | Rohm and Haas Company | Apparatus and method for dislodging and extracting solid materials from tubes |
| WO2008145739A1 (en) * | 2007-06-01 | 2008-12-04 | Basf Se | Method of recharging the reaction tube of a tube-bundle reactor with a new catalyst fixed bed |
| US7878225B2 (en) * | 2006-12-18 | 2011-02-01 | Tubemaster, Inc. | Vacuum attachment and method |
| WO2011051102A1 (en) | 2009-10-26 | 2011-05-05 | Exxonmobil Chemical Patents Inc. | Improved phthalic anhydride process |
| EP1525178B2 (en) † | 2002-07-18 | 2013-09-25 | Basf Se | Method for the heterogeneously-catalysed gas phase partial oxidation of at least one organic compound |
| EP2705900A1 (en) * | 2012-09-10 | 2014-03-12 | Petroval | Process and device for unloading particulate material from a vessel |
| JP2014055274A (en) * | 2012-09-14 | 2014-03-27 | System Kikou Co Ltd | Gas injection device for taking out catalyst and method for taking out catalyst |
| CN109661267A (en) * | 2016-07-08 | 2019-04-19 | 墨里克国际有限责任公司 | The catalyst of tubular reactor unloads |
| WO2020205224A1 (en) * | 2019-03-29 | 2020-10-08 | Tubemaster, Inc. | Air lance for removing pellets from tubes |
| CN113316483A (en) * | 2019-01-25 | 2021-08-27 | 株式会社日本触媒 | Nozzle, solid matter extraction device, solid matter extraction system, and solid matter extraction method |
| JP2022018361A (en) * | 2020-07-15 | 2022-01-27 | 株式会社日本触媒 | nozzle |
| DE102022101194B4 (en) | 2022-01-19 | 2024-11-28 | SPM - Schütte Precision Machines GmbH | Suction nozzle for suctioning bulk material from a reactor tube of an industrial reactor |
| EP4373607A4 (en) * | 2021-07-20 | 2025-06-04 | Tubemaster, Inc. | Air lance for removing pellets from tubes |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2173122A (en) * | 1985-03-06 | 1986-10-08 | Buchen Gmbh Richard | A method of, and apparatus for, emptying pipes |
| WO1993000158A1 (en) * | 1991-06-20 | 1993-01-07 | Catalyst Technology, Inc. | Air lance reel for catalyst unloading of tubular reactors |
| US5222533A (en) * | 1990-10-10 | 1993-06-29 | Basf Corporation | Nozzle for use in a catalyst unloader |
-
1996
- 1996-07-16 BE BE9600649A patent/BE1010433A3/en not_active IP Right Cessation
-
1997
- 1997-07-15 AU AU40112/97A patent/AU4011297A/en not_active Abandoned
- 1997-07-15 WO PCT/EP1997/003876 patent/WO1998002239A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2173122A (en) * | 1985-03-06 | 1986-10-08 | Buchen Gmbh Richard | A method of, and apparatus for, emptying pipes |
| US5222533A (en) * | 1990-10-10 | 1993-06-29 | Basf Corporation | Nozzle for use in a catalyst unloader |
| WO1993000158A1 (en) * | 1991-06-20 | 1993-01-07 | Catalyst Technology, Inc. | Air lance reel for catalyst unloading of tubular reactors |
Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1226865A3 (en) * | 2001-01-25 | 2004-01-21 | Nippon Shokubai Co., Ltd. | Process for extracting solid material from shell-and-tube reactor |
| EP1525178B2 (en) † | 2002-07-18 | 2013-09-25 | Basf Se | Method for the heterogeneously-catalysed gas phase partial oxidation of at least one organic compound |
| KR101436662B1 (en) | 2006-12-18 | 2014-09-01 | 투베마스터 인코포레이티드 | Vacuum attachment and method |
| US7878225B2 (en) * | 2006-12-18 | 2011-02-01 | Tubemaster, Inc. | Vacuum attachment and method |
| EP1967260A3 (en) * | 2007-03-01 | 2008-09-24 | Rohm and Haas Company | Apparatus and method for dislodging and extracting solid materials from tubes |
| US20150274629A1 (en) * | 2007-06-01 | 2015-10-01 | Basf Se | Process for recharging the reaction tubes of a tube bundle reactor with a new fixed catalyst bed |
| JP2010529005A (en) * | 2007-06-01 | 2010-08-26 | ビーエーエスエフ ソシエタス・ヨーロピア | Reloading the reaction tube of a tube bundle reactor with a new fixed catalyst bed |
| US9126171B2 (en) | 2007-06-01 | 2015-09-08 | Basf Se | Process for recharging the reaction tubes of a tube bundle reactor with a new fixed catalyst bed |
| WO2008145739A1 (en) * | 2007-06-01 | 2008-12-04 | Basf Se | Method of recharging the reaction tube of a tube-bundle reactor with a new catalyst fixed bed |
| US9422218B2 (en) | 2007-06-01 | 2016-08-23 | Basf Se | Process for recharging the reaction tubes of a tube bundle reactor with a new fixed catalyst bed |
| WO2011051102A1 (en) | 2009-10-26 | 2011-05-05 | Exxonmobil Chemical Patents Inc. | Improved phthalic anhydride process |
| EP2705900A1 (en) * | 2012-09-10 | 2014-03-12 | Petroval | Process and device for unloading particulate material from a vessel |
| JP2014057953A (en) * | 2012-09-10 | 2014-04-03 | Petroval | Method and apparatus for retrieving particulate substance from container |
| US9446362B2 (en) | 2012-09-10 | 2016-09-20 | Petroval | Process and device for unloading particulate material from a vessel |
| JP2014055274A (en) * | 2012-09-14 | 2014-03-27 | System Kikou Co Ltd | Gas injection device for taking out catalyst and method for taking out catalyst |
| CN109661267B (en) * | 2016-07-08 | 2022-02-25 | 墨里克国际有限责任公司 | Catalyst unloading for tubular reactors |
| CN109661267A (en) * | 2016-07-08 | 2019-04-19 | 墨里克国际有限责任公司 | The catalyst of tubular reactor unloads |
| CN113316483A (en) * | 2019-01-25 | 2021-08-27 | 株式会社日本触媒 | Nozzle, solid matter extraction device, solid matter extraction system, and solid matter extraction method |
| JPWO2020153127A1 (en) * | 2019-01-25 | 2021-11-11 | 株式会社日本触媒 | Nozzle, solid matter extraction device, solid matter extraction system, and solid matter extraction method |
| EP3915674A4 (en) * | 2019-01-25 | 2022-01-26 | Nippon Shokubai Co., Ltd. | Nozzle, device for extracting solid matter, system for extracting solid matter, and method for extracting solid matter |
| US12102995B2 (en) | 2019-01-25 | 2024-10-01 | Nippon Shokubai Co., Ltd. | Nozzle, solid matter unloading device, solid matter unloading system, and solid matter unloading method |
| WO2020205224A1 (en) * | 2019-03-29 | 2020-10-08 | Tubemaster, Inc. | Air lance for removing pellets from tubes |
| US11406955B2 (en) | 2019-03-29 | 2022-08-09 | Tubemaster, Inc. | Air lance for removing pellets from a tube |
| JP2022018361A (en) * | 2020-07-15 | 2022-01-27 | 株式会社日本触媒 | nozzle |
| EP4373607A4 (en) * | 2021-07-20 | 2025-06-04 | Tubemaster, Inc. | Air lance for removing pellets from tubes |
| DE102022101194B4 (en) | 2022-01-19 | 2024-11-28 | SPM - Schütte Precision Machines GmbH | Suction nozzle for suctioning bulk material from a reactor tube of an industrial reactor |
Also Published As
| Publication number | Publication date |
|---|---|
| AU4011297A (en) | 1998-02-09 |
| BE1010433A3 (en) | 1998-08-04 |
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