WO1997030953A1 - Method of manufacturing building material by using volcanic ash - Google Patents

Abstract

A method of manufacturing a building material uses volcanic ash which is inexpensive and easily available. Volcanic ash and clay are kneaded to form body soil. The ground soil is subjected to biscuit firing at 660 degrees, and is applied with glaze to be further subjected to glost firing at 1250 degrees.

Description

 Description Method for manufacturing building materials using volcanic ash

 The present invention relates to a method for manufacturing building materials using volcanic ash. Background art

 Recently, the reform of houses has progressed rapidly, and new large and small tiles are needed, especially for exterior fittings and internal sanitary facilities and partitioning reforms.

 At present, building materials are produced with inexpensive and useless inexpensive volcanic ash together with alumina using tapio power, Kakishibu and other auxiliary materials, and tiles imitating high-grade marble and new walls There is a growing demand for interior and exterior decorations for buildings.

The content key component of the ash, alumina and Kei acid, small amounts of iron in the other, lime, magnesia, contains potash equipotent ^s.

 The present invention has been made in order to effectively utilize such volcanic ash, and an object of the present invention is to provide a method of manufacturing building materials using volcanic ash which is inexpensive and easily available. Disclosure of the invention

 Traditionally, volcanic eruptions have caused residents to suffer the damage, and the resulting volcanic ash has been left unprofitable and annoying.

However, it is slightly used as a glaze for pottery production. Then, clay is added to the volcanic ash to make tea utensils and pottery for daily use, or to add auxiliary materials to produce building materials to contribute. That is, as a means for solving the above-mentioned object, in the first method for producing building materials using volcanic ash, volcanic ash and clay are kneaded to form a base earth, which is then sintered at 660 ° C. However, a configuration was adopted in which glaze was applied to this and the final firing was performed at 125 ° C.

 In the second method for manufacturing building materials using volcanic ash, a mixture of volcanic ash, evening power and water is heated to 100 ° C to form a paste, which is then kneaded with lime and clay. After forming the base soil, unglazing was performed at 660 ° C, glaze was applied to this, and firing was performed at 125 ° C.

 In the third method of manufacturing building materials using volcanic ash, a mixture of pio power and water is heated to 100 ° C for tl to form a paste, which is then mixed with gypsum, lime, volcanic ash, and clay. After forming the base soil, unbaking was performed at 660 degrees, and this was further baked at 1,250 degrees.

 In the fourth method for manufacturing building materials using volcanic ash, a mixture of tapio force and persimmon astringent is heated to 100 ° C to form a paste, which is then kneaded with volcanic ash and clay to form a ground. After forming, it was unbaked at 660 ° C, coated with glaze, and further fired at 125 ° C.

 In the fifth method of manufacturing building materials using volcanic ash, volcanic ash, kakishibu and clay are kneaded to form a base soil, and the same amount and the same type of underlay is formed of clay. The soil was layered on the underlying clay to prevent the adhesion of volcanic ash, which was unglazed at 660 ° C, and then fired at 125 ° C.

 In the sixth method of manufacturing building materials using volcanic ash, kneading Pio power, persimmon shibu, and volcanic ash was added to clay, and then kneaded again to form a base soil. The underlay is made of clay, the base soil is overlaid on the underlay clay to prevent the adhesion of volcanic ash, which is unbaked at 660 ° C, and then fired at 1250 ° C. Adopted.

In the seventh method of manufacturing building materials using volcanic ash, volcanic ash and persimmon Astringent, gypsum, lime, and clay are kneaded to form a base soil, and the same amount and the same type of underlay is formed of clay, and the base soil is overlaid on the underlying clay to coalesce volcanic ash This was followed by unglazing at 660 degrees and then firing at 125 degrees.

 Further, in the eighth method for producing a building material using volcanic ash, the first to seventh methods for producing a building material using volcanic ash are characterized in that the non-ferrous metal powder is used as the material of the base soil. Adopted.

 In the ninth method for manufacturing building materials using volcanic ash, alumina and clay are kneaded to form a base earth, which is molded into a predetermined shape, then baked at 660 ° C, and glaze is applied thereto. A configuration was adopted in which coating was performed and firing was performed at 125 ° C.

 In addition, in the 10th method of manufacturing building materials using volcanic ash, alumina, milky glaze, superpax, water, and clay are kneaded to form a base earth, which is unglazed at 660 ° C. A configuration was adopted in which glaze was applied and firing was performed at 125 ° C.

 Also, in the first method of manufacturing building materials using volcanic ash, alumina, rough sand, volcanic ash, clay, and water are kneaded to form a base soil, which is unglazed at 660 degrees Celsius, and then glaze is applied. A configuration was adopted in which coating was performed and firing was performed at 125 ° C.

 In addition, in the method for manufacturing building materials using volcanic ash, a configuration was adopted in which heated calcium chloride and water were added to kneaded volcanic ash, cement, lime, and water, and kneaded.

 In the present invention, persimmon juice collected from persimmons such as astringent persimmon is used as a coagulant, and tapi talent collected from underground stems of cassava is used as an adhesive.

By adopting the above configuration, in the method for manufacturing building materials using volcanic ash of the present invention, building materials such as tiles and blocks can be manufactured using volcanic ash, so that manufacturing costs can be reduced. The volcanic ash Since it can be used in large quantities, volcanic ash deposited in various places can be used effectively. BEST MODE FOR CARRYING OUT THE INVENTION

 Hereinafter, embodiments of the present invention will be described in detail.

 (Example 1)

 1. 24 g of volcanic ash

 108 g clay

 These are kneaded to form a base earth of 130 g. Next, this is pressed to a thickness of 2 mn! Apply a white, transparent, or other glaze after baking at 660 degrees, making it a flat plate of ~ 3 mm. Next, this was fired at 1250 degrees to produce white tiles.

 In addition, we can manufacture inner and outer walls (flowers, etc.) imitating marble, figurines, tea sets, vases, and pottery.

 (Example 2)

 1. Volcanic ash 20 g

 Evening pio power 5 g

 Water 30 c c

 These are mixed and heated to 100 degrees to form a paste.

 2. Lime 20 g

 100 g clay

 The above 1 and 2 are kneaded to form a base soil. Next, it was molded into a tile of a predetermined size, baked at 660 ° C, coated with glaze, and baked at 1250 ° C to produce a tile.

 In addition, it is possible to manufacture inner and outer walls (flowers, etc.), figurines, tea sets, vases, and pottery by imitating marble.

(Example 3) 1. Evening pio power 5 g

 Water 3 0 c c

 These are mixed and heated to 100 ° C. to form a paste.

 2.Plaster 20 g

 Lime 10 g

Volcanic ash 25 _g

100 _{g of} clay

 The above 1 and 2 are kneaded to form a base soil. Next, this was formed into a tile of a predetermined size, baked at 660 °, coated with glaze, and baked at 125 ° to produce a tile.

 In addition, it is possible to manufacture inner and outer walls (flowers, etc.) imitating marble, inner and outer walls with white spots, doll-shaped objects, tea sets, vases, and pottery.

 (Example 4)

 1. Evening pio power 5 g

 Kakishibu 3 0 c c

 These are mixed and heated to a temperature of 100 ° to form a paste.

 2. Volcanic ash 2 5 g

 100 g of clay

 The above 1 and 2 are kneaded to form a base soil. Next, this was formed into a tile of a predetermined size, baked at 660 °, coated with glaze, and baked at 125 ° to produce a tile.

 In addition, inside and outside walls (flowers, etc.) imitating marble, clouds and flower-shaped inner and outer walls, doll-shaped objects, tea sets, vases, and pottery can be manufactured.

 (Example 5)

1. Volcanic ash 2 3 g Persimmon Shibu 20 cc

 50 g of clay

 These are kneaded.

 2. Clay 90 g

 The above-mentioned 1 is kneaded to form a base soil, an underlay of the same type and the same shape as that of the above-mentioned 1 base soil is formed by the above-mentioned clay, and the above-mentioned base soil is overlaid on the above-mentioned underlay. After unglaring at 60 degrees, a glaze was applied, and final firing was performed at 125 degrees to produce tiles.

 In this embodiment, since the underlay is provided, it is possible to prevent the volcanic ash from adhering to other parts.

 In addition, inside and outside walls imitating marble can also be manufactured.

 (Example 6)

 1. Tapio power 4 g

 Kakishibu 3 0 c c

 Volcanic ash 80 g

 The above is kneaded.

 2. Clay 1 20 g

 The above-mentioned 1 is kneaded to form a base soil, an underlay of the same type and the same shape as that of the above-mentioned 1 base soil is formed by the above-mentioned clay, and the above-mentioned base soil is overlaid on the above-mentioned underlay. After unglaring at 60 degrees, glaze was applied, and the main firing force was applied at 125 degrees to produce black artificial ore.

 In this embodiment, since the underlay is provided, it is possible to prevent the volcanic ash from adhering to other parts.

 Although artificial ores were manufactured in this embodiment, black ornaments, figurines, tea sets, vases, and pottery can also be manufactured.

 (Example 7)

1. Volcanic ash 2 5 g Kakishibu 30 cc

 Plaster 20 g

 Lime l os

 80 g of clay

 The above is kneaded.

 2. Clay 1 6 5 g

 The above-mentioned 1 is kneaded to form a base soil, an underlay of the same type and the same shape as that of the above-mentioned 1 base soil is formed by the above-mentioned clay, and the above-mentioned base soil is overlaid on the above-mentioned underlay. After unglaring at 60 degrees, glaze was applied and main firing at 125 degrees to produce plate tiles with green spots.

 In this embodiment, since the underlay is provided, it is possible to prevent the volcanic ash from adhering to other parts.

 In addition, we can manufacture inner and outer walls (flowers, etc.) imitating marble, sculptures, tea sets, vases, and pottery.

 (Example 8)

 In Examples 1 to 7, in addition to the materials of volcanic ash and clay, materials such as non-ferrous metal powders can be used. In this case as well, the inner and outer walls (flowers) imitating tiles and marbles can be used in the same manner as in the previous examples. Patterns, etc.), doll-shaped objects, tea sets, vases, and pottery can be manufactured.

 (Example 9)

 1.Alumina 2 4 g

 Clay (white) 1 0 8 g

 These are kneaded to form a base earth 130 g. Next, this is pressed to a thickness of 2 mn! Apply a glaze after sintering at a temperature of 660 ° C.

Next, this was baked at a temperature of 125 ° C to produce a tile. Although tiles are manufactured in the present embodiment, it is also possible to manufacture inner and outer walls (flower pattern, etc.) imitating marble, figurines, tea sets, vases, and pottery.

 (Example 10)

 1. Alumina 30 g

 Milk white glaze 20 g

 Super Pack 10 g

 80 g of clay

 Water 8 c c

 These are kneaded to form a base soil. Next, this is made into a flat plate with a thickness of 1 to 3 mm by blessing, unglazed at 660 degrees, and then coated with white glaze. Next, this was baked at 125 ° C to produce an artificial obsidian.

 In this example, artificial obsidian was manufactured, but tiles, inner and outer walls (flower pattern etc.) imitating marble, figurines, tea sets, vases, and pottery could also be manufactured. it can.

 (Example 11)

 1. Alumina 40 g

 Rough sand 30 g

 Volcanic ash 20 g

 Clay (white) 40 g

 Water 20 c c

 These are kneaded to form a base earth 150 g. Next, this is formed into a flat plate with a thickness of 2 to 3 mm by press working, unglazed at 660 degrees, and then coated with glaze. Next, this was fired at 125 ° C to produce an artificial ore with orange spots.

In this example, the artificial ore was manufactured. Can make dolls, sculptures, tea sets, vases, and pottery.

 (Example 12)

1. Volcanic ash 1 20 _g

 1 50 g of cement

Lime 30 _g

 These are mixed and stirred.

 2. 70 g of water

 This is mixed with the above [1] with force.

 3. 55 g of calcium chloride

 Water 65 c c

 Melt 3 at 100 °, add to 2 and stir and knead it with a mixer for 25 seconds to form a green soil.

Table 1 shows the ash cement compressive strength test of this base soil at the Fukuoka Laboratory of the China Testing Laboratory, Building Materials Testing Center (Receiver No. 1-685). This base soil is good for building concrete mix and slate material. The specimen age was 30 days and the test method was based on JISA II 08. Table 1 Straightness Maximum load Compressive strength Specimen number kgf / cm 'kg cm cm tf {NI mm ² }

0.319 4.98 9.96 4.85 249

0.305 5.00 9.93 3.60 183

3 0.315 4.99 9.96 4.48 229

 220 flat

{21.6} Next, the base earth was formed on a flat plate, and high-pressure breathing or compression was performed to produce interior decoration type and slates.

 In this embodiment, decorative tiles and slate for interior are manufactured, but blocks, pots, aquariums, concrete for construction, etc. can be manufactured in addition to these.

 In this embodiment, materials such as sand can be used in addition to the materials of volcanic ash and clay. In this case, similarly to the above-described embodiment, tiles and inner and outer walls (flower pattern, etc.) imitating a marble. Can make dolls, tea sets, vases, and pottery.

 The main constituents of volcanic ash are alumina and caicic acid, and a small amount of iron, lime, magnesite, potash and similar to pumice. Industrial applicability

 In the method for manufacturing building materials using volcanic ash of the present invention, building materials such as tiles and blocks can be manufactured using volcanic ash, so that the manufacturing cost can be reduced, and a large amount of volcanic ash can be produced. Since it can be used, volcanic ash deposited in various places can be used effectively.

Claims

The scope of the claims 1. Volcanic ash is formed by kneading volcanic ash and clay to form a clay, which is then baked at 660 ° C, coated with glaze, and then baked at 1250 ° C. Manufacturing method of building materials used.  2. A mixture of volcanic ash, tapio force and water is calo-heated to 100 ° C to form a paste, which is then kneaded with lime and clay to form a base soil, which is then sintered at 660 ° C. This is a method for manufacturing building materials using volcanic ash, which is characterized by applying glaze to this and firing it further at 1250 ° C.  3. Mix the mixture of Pio power and water to 100 ° C to form a paste, knead it with gypsum, lime, volcanic ash, and clay to form a base soil, then bake it at 660 ° C. A method for producing building materials using fire ash, which is further baked at a temperature of 125 ° C.  4. Heat the mixture of tapio and persimmon astringent to 100 ° C to form a paste, knead it with volcanic ash and clay to form a base earth, and then bake it at 660 ° C. A method of manufacturing building materials using volcanic ash, characterized by applying glaze and firing at a temperature of 125 ° C.  5. Kneading the volcanic ash, persimmon astringent and clay to form a base soil, forming an underlay of the same amount and the same type with clay, and overlaying the base soil on the underlying clay to adhere the volcanic ash Prevent this, and after unglazing at 660 degrees, A method for producing building materials using volcanic ash, which is characterized by firing at 125 ° C. 6. Add clay to the mixture of evening pio power, persimmon astringent, and volcanic ash, knead it again to form a base soil, and form the same amount of the same type of underlay with clay. A method of manufacturing building materials using volcanic ash, characterized by preventing the adhesion of volcanic ash by overlaying it on top of it, baking it at 660 ° C, and then firing it at 1250 ° C. 7. Kneading volcanic ash with persimmon astringent, gypsum, lime, and clay to form a base soil, forming the same amount and the same type of underlay with clay, and overlaying the base soil on the underlying clay A method for manufacturing building materials using volcanic ash, characterized by preventing union and sintering at 660 ° C, followed by firing at 1250 ° C.  8-The method for producing a building material using volcanic ash according to any one of 1 to 7 above, wherein a powdery force of a non-ferrous metal is used as a material of the base soil. 9. Alumina and clay are kneaded to form a base earth, formed into a predetermined shape, then fired at 660 ° C, coated with glaze, and fired at 1250 ° C. A method for producing building materials using volcanic ash, characterized by the following. 10. Alumina, milky glaze, Super Pax, water, and clay are used to form a clay, which is then baked at 660 ° C and then coated with glaze. A method for producing building materials using volcanic ash, which is characterized by firing at 125 ° C.  1 1-Alumina, rough sand, volcanic ash, clay, and water are kneaded to form a base earth, which is then fired at 660 ° C, then coated with glaze and fired at 1250 ° C. A method for manufacturing building materials using the characteristic volcanic ash. 1 2. A method for manufacturing building materials using volcanic ash, characterized by mixing and kneading heated chlorination water and water into a mixture of volcanic ash, cement, lime and water.