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WO1997009471A1 - Surface-coated whisker - Google Patents

Surface-coated whisker Download PDF

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Publication number
WO1997009471A1
WO1997009471A1 PCT/JP1996/002463 JP9602463W WO9709471A1 WO 1997009471 A1 WO1997009471 A1 WO 1997009471A1 JP 9602463 W JP9602463 W JP 9602463W WO 9709471 A1 WO9709471 A1 WO 9709471A1
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WO
WIPO (PCT)
Prior art keywords
whiskers
whisker
coated
water
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP1996/002463
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French (fr)
Japanese (ja)
Inventor
Junichi Onishi
Shigeo Takahashi
Shigeru Sumitomo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Otsuka Chemical Co Ltd
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Otsuka Chemical Co Ltd
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Filing date
Publication date
Application filed by Otsuka Chemical Co Ltd filed Critical Otsuka Chemical Co Ltd
Publication of WO1997009471A1 publication Critical patent/WO1997009471A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B33/00After-treatment of single crystals or homogeneous polycrystalline material with defined structure
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/60Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape characterised by shape
    • C30B29/62Whiskers or needles

Definitions

  • the present invention relates to a surface-coated whisker.
  • the surface-coated whiskers of the present invention have an increased specific surface area compared to untreated whiskers, have excellent dispersibility in a matrix of synthetic resin or the like, and have a high reinforcing effect. It also has very favorable properties.
  • those coated with ultrafine particles of a metal oxide or metal hydroxide other than titanium dioxide have good weather resistance and ultraviolet light. It has excellent properties that it is not easily decomposed even when irradiated.
  • the surface-coated calcium whisker of the surface-coated whiskers of the present invention has a characteristic of not releasing potassium in addition to the above-mentioned preferable characteristics.
  • Titanium phosphate alkali metal U i Ska one has the general formula ⁇ 2 0 ⁇ m T i O 2 ⁇ n H 2 O (wherein, M is shows the alkali metal, m a 1 to 1 0 integer And n represents 0 or an integer of 1 to 10.
  • the composition has a composition represented by the following formula, and a fiber diameter of 0.1 to 0.1.
  • a whisker with a length of about ⁇ and a fiber length of about 5 to 50111 is a whisker with a length of about ⁇ and a fiber length of about 5 to 50111.
  • potassium titanate whiskers and whiskers Known are sodium titanate whiskers, lithium titanate whiskers, etc. Among these, potassium titanate whiskers are widely used.
  • the titanic acid disc is mainly used as a reinforcing material such as a synthetic resin and a paint, and as a material for an engine oil letter for an engine.
  • the synthetic resin containing the whiskers is widely used, for example, by being molded into brake pads for passenger cars, keyboard parts for 0A equipment, gears for watches, and the like.
  • the titanium whisker has excellent properties in various applications, and there is still room for improvement. For example, the dispersibility in a synthetic resin is rather poor, and it is difficult to increase the amount of addition, so that the reinforcing effect tends to be insufficient.
  • potassium titanate whiskers release calcium, they are used as reinforcing materials for synthetic resins that are easily decomposed by a power rim such as a polycarbonate resin.
  • the synthetic resin containing titanium Nsanka Li Umuu I scar and the exposed to ultraviolet light are decomposed ⁇ U T i 0 2 Lee in Scar to release active oxygen, oxygen this is such as a synthetic resin It may oxidize and degrade the matrix.
  • Japanese Examined Patent Publication No. 5-222648 states that tin, indium, antimony, niobium, tin, indium, antimony, and niobium have been added to aqueous slurries of already manufactured potassium titanate whiskers.
  • a method is disclosed in which an aqueous solution of a metal compound containing a conductive metal such as tungsten or molybdenum is added, and insolubles are removed by filtration and then heat-treated to produce a conductive disk.
  • a method of adding an acid at the same time is also known (Japanese Patent Publication No. 7-23221).
  • the conductive whiskers obtained by these methods have a large specific surface area, for example, because the metal oxide particles attached to the surface have a size exceeding nm units. No increase is observed.
  • Japanese Patent Application Laid-Open No. 2-221460 discloses a potassium hexatitanate whisker whose surface is coated with titanium dioxide. This is achieved by (a) mixing a titanium compound and a potassium compound, and baking the mixture at 900 to 1200 ° C. to form an aggregate of temporary fibers. The slurry was defibrated to obtain a slurry, the pH of the slurry was adjusted to 9.3 to 9.7, and further adjusted to pH 8.0 to 9.1. 0 or more (or mouth) to the aqueous slurry of the already manufactured potassium whisker -
  • the potassium hexatitanate whisker obtained by the method (a) titanium dioxide is not uniformly adhered to the surface.
  • the titanium dioxide adhering to the surface is of an anatase type, it is inevitable that the reinforcing effect is reduced.
  • the obtained surface-coated potassium hexatitanate whisker has a titanium dioxide particle size adhered to the surface in the order of nm. Therefore, no remarkable increase in the specific surface area is observed.
  • the present inventor has conducted intensive studies to solve the above-mentioned problems of the prior art, and as a result, when producing potassium titanate whiskers, a specific metal compound was added to the aqueous slurry of the temporary fiber.
  • the specific surface area BET specific surface area, hereinafter the same
  • the Extremely favorable properties such as excellent dispersibility, good weather resistance, hardly decomposed even when irradiated with ultraviolet rays, remarkably little elution of force rim, and high reinforcing effect
  • the same treatment is applied to the surface-coated potassium titanate whiskers having the above-mentioned properties, and to other inorganic whiskers that can be produced in the same manner as the potassium titanate whiskers. It has been found that similar remarkable effects can be obtained by applying.
  • the present invention has been completed based on such findings.
  • the surface of the whisker is coated with at least one selected from ultrafine particles of a metal oxide and ultrafine particles of a metal hydroxide having a size of nm units or less. O Surface-coated whiskers are provided.
  • the surface-coated whisker of the present invention has the following remarkable effects as compared with untreated whiskers.
  • an oil filter manufactured using the same can significantly improve the filtration characteristics and significantly contribute to prolonging the oil life.
  • the surface-coated potassium titanate whiskers of the present invention have the following characteristics in addition to the above-mentioned preferable characteristics.
  • the surface-coated whiskers of the present invention can remarkably improve the reinforcing effect on a matrix such as a synthetic resin, and can maintain the reinforcing effect for a long period of time. it can.
  • the reason why these effects are achieved is not fully understood. Due to the force of the present invention, ultrafine metal oxide particles and / or metal having a size of nm or less on the surface of the whisker by the treatment of the present invention. This is considered to be due to the uniform attachment of the hydroxide particles. It is considered that the improvement in dispersibility is due to the change in the potential of the surface of the disc due to the attachment of the ultrafine particles.
  • the surface-coated whisker of the present invention has at least one kind selected from ultrafine particles of a metal oxide and ultrafine particles of a metal hydroxide having a surface of a nanometer or smaller. Preferably, it is coated with ultrafine particles of a metal oxide.
  • the copper sheet is examined with a transmission electron microscope (magnification: about 50,000 times). When observed, particles such as metal oxides are observed on the surface. These particles are larger than nm units by magnification. However, even when the surface-coated whiskers of the present invention are observed at the same magnification, there are almost no irregularities on the surface, and no particulate matter is observed on the surface.
  • the surface of the surface-coated disk of the present invention is coated with a metal oxide or the like.
  • the results of elemental analysis such as X-ray fluorescence analysis are given. X-ray fluorescence analysis confirms the presence of a metal oxide that is separate from the components of the whiskers.
  • the surface-coated whisker of the present invention has an increased specific surface area as compared to the whisker before coating.
  • the surface coating whisker of the present invention has at least one inflection point when the correlation between its zeta potential (electrokinetic potential) and pH is shown in a line graph. I have. Despite the fact that the uncoated surface of titanium carbide whiskers do not have inflection points, the surface coating whiskers have inflection points. ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ . ⁇ .
  • the surface of the metal oxide having an inflection point and a metal oxide or a metal hydroxide supports the surface uniformly.
  • the surface-coated whisker of the present invention has its surface uniformly coated with a metal oxide and / or a metal hydroxide.
  • a metal oxide and / or a metal hydroxide On the other hand, almost no particle shape is observed even at about 50,000 times with a transmission electron microscope, so that the surface metal oxides and / or metal hydroxides are in nm units or less. It is inferred that they are ultrafine particles of the size
  • ultrafine particles of metal oxides in particular A 1 2 0 3, F e 2 0 3, Z r 0 2, C u O And those had it occurred coated ultrafine particles S i 0 few selected Ri by 2 made from a group rather with one of metallic oxides have a good RiRyo favorable properties.
  • the surface-coated whisker of the present invention is manufactured in the same manner as the conventional whisker manufacturing except that a water-soluble metal salt or an aqueous solution thereof is added at a specific stage of the conventional whisker manufacturing process. it can.
  • Conventional whiskers include potassium titanate whiskers and inorganic whiskers that can be produced in the same manner as the potassium titanate whiskers.
  • a method for producing potassium titanate whiskers there are many known methods for producing the titanium whiskers.
  • a conventionally known production method in which a neutralization step can be set during the production step
  • the law is widely available.
  • firing method, melting method, hydrothermal method, flux method, slow cooling firing method, etc. (Handbook using new functional fibers, Industrial Research Institute, Inc. Among them, firing method, melting method, flux method, slow cooling firing method, etc. are preferred. More specifically, for example, a slurry obtained by heating a mixture of raw material compounds for whiskers or a melt (all of which are aggregates of temporary fibers) is defibrated in water to obtain a slurry. The pH is adjusted (neutralized) by adding acid or alcohol to the slurry. This is a method in which a solid content is collected by filtration, and the solid content is dried and heated (fired) to obtain a discer.
  • Examples of inorganic discs other than potassium titanate whiskers include sodium titanate whiskers, canola silicate whiskers, and phosphoric acid whiskers.
  • potassium titanate whiskers, sodium titanate wisdom, silicate cane silicate wisker, aluminum borate wisdom Carbide, magnesium borate and magnesium whiskers are preferred, and potassium titanate whiskers and sodium titanate whiskers are preferred.
  • the surface-coated whisker of the present invention is preferably used in a general method for producing a whisker including a neutralization step, before the water-soluble metal salt or a salt thereof before the neutralization step). It can be manufactured by adding an aqueous solution.
  • water-soluble metal salt there is no particular limitation on the water-soluble metal salt, and those which can form a known hydroxide which can be used regardless of conductivity or non-conductivity are preferred. Specifically, for example, excluding alkaline metals (Na, K, etc.), alkaline earth metals (Mg, Ca, Sr, Ba, etc.), alkaline metals and alkaline earth metals The 4th Periodic Elements excluding the 3rd Periodic Elements of the Periodic Table (Al, Si, etc.), alkaline metals and alkaline earth metals
  • Li, Fe, Co, Ni, Cu, Zn, etc. 5th periodic element of the periodic table (Zr, Sn, Mo) excluding alkaline metals and alkaline earth metals
  • Water-soluble salts containing at least one kind of metal such as a halide, an oxide, a nitrate, a sulfide, a sulfate, and a water-soluble salt. Oxides and the like can be mentioned. More specifically, for example, A 1 C 1 3, and C o C l 2, Z r C, S n C l 2,
  • F e S 0 4 sulfates such as, N a 4 S i 0 4 , K 2 S i 4 0 9 like silicate product of can and this include the Z r C 1 2 0, N a A 1 0 2 , etc. among them, a 1 C 1 3, N a a 1 0 2,
  • N a 4 S i 0 4 or the like is preferred arbitrariness.
  • One type of water-soluble metal salt can be used alone, or two or more types can be used in combination.
  • the amount of the water-soluble metal salt to be used can be appropriately selected from a wide range according to the purpose of the surface-coated whiskers to be obtained, the type and amount of the raw material for the whiskers, the heating (firing) temperature and time, etc. Normally, it is determined by the type of whisker and the amount of raw material used. It is about 0.01 to 100% by weight, preferably 0. It may be about 0 to 10% by weight.
  • the following is an example of a method of selecting a potassium titanate whisker as a whisker and applying a surface coating to the whisker. Will be described more specifically.
  • the raw material compounds for whiskers are mixed.
  • the raw material compounds for the production of potassium titanate whiskers are titanium compounds and magnesium compounds.
  • titanium compound examples include titanium dioxide such as an analog-type titanium dioxide and rutile-type titanium dioxide, and a titanium compound that generates titanium dioxide by firing. Wear.
  • the titanium compound that produces titanium dioxide by firing is not particularly limited, and examples thereof include hydrous titanium oxide, rutile ore, titanium hydroxide, titanium chloride, and the like. .
  • As the titanium compound one type can be used alone, or two or more types can be used in combination.
  • the potassium compound for example, there may be mentioned a dirt oxidizing sphere, a diluting lithium compound which generates a distilling lithium by firing, and the like.
  • the potassium compound that produces potassium dioxide by firing is not particularly limited, and examples thereof include potassium hydroxide, potassium carbonate, and potassium nitrate. You.
  • One of the calcium compounds may be used alone, or two or more of them may be used in combination.
  • the mixing ratio of the titanium emission compound and Ca Li um compounds Ru can be selected appropriately from particularly restricted to a wide range without, but T i 0 2 and K 2 0 or calcined to produce Ri by the T i 0 2 or baked formation Generate more
  • the two may be mixed so that the molar ratio (T i 0 2 / K 20) to K 20 is generally about 1 to 10, preferably about 2 to 6.
  • the mixture of the titanium compound and the calcium compound is heated at about 900 to 110 for about 1 to 10 hours, whereby an aggregate of temporary fibers is generated.
  • an aggregate of temporary fibers is generated.
  • the heating e.g., KCI, KF, KB r, KI, K 2 SO 4,
  • Ru can also this to add a well-known hula-click scan, such as ⁇ 3 ⁇ 0 4.
  • the water at this time may be room temperature water, or may be hot or cold water.
  • the aqueous slurry preferably has a ⁇ ⁇ value in an alkaline range.
  • ⁇ adjustment is to adjust the added water-soluble metal salt to a ⁇ ⁇ ⁇ region where a hydroxide can be formed.
  • the ⁇ ⁇ ⁇ value as a guide is about 6 to 8, Preferably around 7.
  • the acid used for the adjustment of ⁇ ⁇ is not particularly limited, but examples thereof include inorganic acids such as hydrochloric acid, sulfuric acid, oxalic acid, nitric acid, and phosphoric acid, and acetic acid and the like. Organic acids and the like can be mentioned.
  • the alkali is not particularly limited, and examples thereof include sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium hydrogencarbonate, and sodium hydrogencarbonate. , Ammonia, and the like.
  • an by-product of anatase-type titanium dioxide increases, and the effect of the obtained whisker as a reinforcing material decreases, which is not preferable.
  • metal oxides may dissolve and the coating efficiency may decrease, and lithium titanate remains unpreferably. .
  • the temporary fiber After adjusting the pH, the temporary fiber is filtered, dried, and fired. Drying is usually about 50 ⁇ 200 ° C, preferably 80 ⁇
  • the sintered body (a set of whiskers) obtained after firing is defibrated according to the usual method and dried as necessary to produce the target surface-coated whiskers. Is done.
  • the surface-coated whisker of the present invention obtained in this way has a size similar to that of a general whisker, and has a diameter. Many have a length of about 0.1 to 1.0 Om and a length of about 5 to 50 m, and many have a length of about 10 to 2 O / rn.
  • the surface-coated whisker of the present invention can be used to further improve the dispersibility in the matrix, if necessary, in order to further improve the dispersibility in the matrix.
  • Silano coupling agents such as minopropinole triethoxysilane, aminaminopropinole triethoxysilane, and titanate couplings
  • the surface-coated whiskers of the present invention may be added with water or an appropriate organic binder, usually 50; It may be used after granulating to an appropriate size of about zm to 5 mm.
  • the surface-treated whisker according to the present invention has an uncoated surface or a surface-coated surface according to a conventional method, as long as the effect is not impaired.
  • Inorganic fibers such as whisker, glass fiber, carbon fiber, rock wool fiber, etc., and powdered inorganic materials such as talc, calcium carbonate, titanium oxide, silica, etc. You can do it.
  • the surface-coated whisker of the present invention can be used in virtually all fields in which whiskers have been conventionally used.
  • thermoplastic resins, thermosetting resins, etc. It is very useful as a reinforcing material for various synthetic resins and metal materials.
  • Book The synthetic resin containing the surface-treated whiskers of the present invention is used for sliding members such as brake pads, keyboard parts, OA equipment such as gears, gears and switches, electric and electronic equipment, and precision equipment.
  • various paints, adhesives, etc. it can also be used for applications such as building materials and medical parts materials.
  • the finale letter produced using the surface-coated whisker of the present invention exhibits excellent filtration characteristics.
  • the surface-treated whisker of the present invention exhibits various characteristics depending on the type of the whisker itself, the type of metal oxide and / or metal hydroxide coated on the surface, and the like.
  • the applications are also different.
  • the zinc oxide is a titanium oxide zinc oxide
  • the metal oxide is an aluminum oxide such as aluminum
  • the specific surface area is increased. It is useful as a lining material and as a finalizer material, and if the metal oxide is copper oxide, it is particularly useful as a brake pad material due to a decrease in water absorption, and it can be used as a metal oxide.
  • the material is zirconium oxide, the braking force is improved by stabilizing the coefficient of friction, and it is particularly useful as a brake pad material.
  • FIG. 1 is a line graph showing the correlation between the zeta potential and PH of the surface-coated whiskers of the present invention.
  • FIG. 2 is a transmission electron micrograph (magnification: about 50,000 times) of the surface-coated whisker of the present invention.
  • the specific surface area of the obtained potassium titanate whiskers was measured.
  • the equipment and measurement conditions used for measuring the specific surface area are as follows.
  • Specific surface area measuring device Micromeritics GE INI 2360 manufactured by Shimadzu Corporation
  • Pretreatment device Micromeritics Flow Prep060, manufactured by Shimadzu Corporation
  • a conventional potassium titanate whisker was produced in the same manner as in the above example except that the water-soluble metal salt was not added. The specific surface area was also measured for this potassium titanate whisker. Table 1 shows the results.
  • this dispersed slurry was heated to 90 ° C in an oil bath, and 17 g of stannic chloride and 1.7 g of antimony chloride were added to the heated slurry at a concentration of 3.7 N. -Dissolved mixed salt in 30 g of hydrochloric acid aqueous solution
  • the solution and 3.7 N-aqueous sodium hydroxide solution (92 ml) were stirred while maintaining the temperature of the hot slurry at 90 ° C and a pH of 8-9.
  • the pH was adjusted to 6.5 using a 3.7 N aqueous solution of hydrochloric acid, and the solution was allowed to stand still for 1 hour while maintaining the solution temperature at 90 ° C.
  • the surface-coated potassium titanate whiskers of the present invention generally have an increased specific surface area as compared with the conventional potassium titanate whiskers and the conductive titanium whiskers. Water soluble It is clear that the increase is remarkable depending on the type of the metal salt.
  • Example 6 The product of the present invention obtained in Example 6 and the product of the present invention obtained in Example 7 were analyzed by X-ray fluorescence analysis.
  • the potassium titanate whiskers of Comparative Example 1 were also analyzed by X-ray fluorescence analysis. Table 2 shows the results.
  • the equipment and test conditions used for X-ray fluorescence analysis are as follows.
  • X-ray fluorescence analyzer RIX-30000, manufactured by Rigaku Corporation
  • a potassium titanate whisker was produced in the same manner as in Examples 1 to 7, except that no water-soluble metal salt was added.
  • the additive amount is 2 0%, and p H in the same manner as the actual Examples 1 to 7 except for adjusting the 8.0
  • a surface-coated whisker of the present invention was produced.
  • a potassium titanate whisker was produced in the same manner as in Examples 1 to 7, except that the pH was adjusted to 8.0 without adding a water-soluble metal salt.
  • the present invention product N o. 1 to 3 and bra down click N o. For 1 to each Taneu Lee's force one 2, measuring method of measuring the specific surface area and water absorption (specific surface area, the the same is there.
  • the water absorption was measured as follows. First, 1 g of disc was collected in a beaker and dried at 110 ° C for 60 minutes. It was dried and cooled in a desiccator for 30 minutes. Water was dropped on this sample with a burette, and the point at which the thixotropy appeared (titration) was read and the water absorption was taken. Table 3 shows the results.
  • the ⁇ potential was measured by the following method for various whiskers.
  • Streaming potential measurement device ZP-10B, manufactured by Shimadzu Corporation
  • Data processing device PC — 980 lF x, manufactured by NEC Corporation
  • Sample filling cell 2 mm, manufactured by Shimadzu Corporation
  • Glass filter paper Diameter 16 mm, GB100R, manufactured by Adnotech Tohto Co., Ltd.
  • X potassium titanate (commercial product, trade name: Tismo D, manufactured by Otsuka Chemical Co., Ltd.)
  • the surface covering whisker of the present invention has an inflection point. Since these are made by coating a metal oxide on a titanic acid palm whisker having no inflection point, the surface of the whisker is uniformly coated with the metal oxide. Is obvious.
  • the surface-treated whiskers of Example 1 and the conductive whiskers of Comparative Example 2 were subjected to a transmission electron microscope (trade name: JEM210, manufactured by JEOL Ltd.) at a magnification of about 50,000. Observe at ⁇ 7 o
  • the conductive whisker of Comparative Example 2 had concaves and convexes on its surface and particles having a diameter of about 0.01 to 0.1 lum. Was observed covering the surface.
  • the surface-coated potassium titanate of the present invention is a novel substance that is different from the conventional conductive dye.
  • Example 8 In the same manner as in Test Example 3, the product No. 1 of the present invention of Example 8 was observed at a magnification of about 50,000 using a transmission electron microscope, and an electron micrograph of the product of the present invention was taken. The electron micrograph is shown in FIG.

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  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
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  • Metallurgy (AREA)
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Abstract

A surface-coated whisker having an increased specific surface area, an excellent dispersibility in matrices such as synthetic resins, and a high reinforcement effect. It is produced by coating the surface of a whisker with at least one member selected among superfine particles of metal oxides and hydroxides with particle diameters of the order of nanometer or below.

Description

明 細 書  Specification

表面被覆ウ イ スカー  Surface-coated whiskers

技 術 分 野  Technical field

本発明は、 表面被覆ウ イ スカーに関する。  The present invention relates to a surface-coated whisker.

本発明の表面被覆ウ イ スカ一は、 未処理のゥ イ スカー に比べ、 比表面積が増大し、 合成樹脂等のマ ト リ ッ ク ス 中での分散性に優れ、 補強効果 も高いとい っ た極めて好 ま しい特性を有する。  The surface-coated whiskers of the present invention have an increased specific surface area compared to untreated whiskers, have excellent dispersibility in a matrix of synthetic resin or the like, and have a high reinforcing effect. It also has very favorable properties.

また、 本発明の表面被覆ウ イ スカ一の う ち、 二酸化チ タ ン以外の金属酸化物又は金属水酸化物の超微細粒子で 被覆された ものは、 耐候性が良好であ り、 紫外線の照射 を受けて も分解し難いという優れた性質を備えている。  In addition, among the surface-coated whiskers of the present invention, those coated with ultrafine particles of a metal oxide or metal hydroxide other than titanium dioxide have good weather resistance and ultraviolet light. It has excellent properties that it is not easily decomposed even when irradiated.

本発明の表面被覆ゥ ィ スカーのう ち表面被覆チタ ン酸 カ リ ウムウ イ スカ一は、 前記の好ま しい特性の他に、 力 リ ウムを遊離しないという特性を も有 している。  The surface-coated calcium whisker of the surface-coated whiskers of the present invention has a characteristic of not releasing potassium in addition to the above-mentioned preferable characteristics.

背 景 技 術  Background technology

チタ ン酸アルカ リ 金属ウ イ スカ一は、 一般式 Μ 20 · m T i O 2 · n H 2 O (式中、 Mはアルカ リ 金属を示 し、 mは 1 〜 1 0 の整数を示 し、 n は 0 又は 1 〜 1 0 の整数 を示す。 ) で表される組成を有 し、 繊維径 0. 1 〜 Titanium phosphate alkali metal U i Ska one has the general formula Μ 2 0 · m T i O 2 · n H 2 O ( wherein, M is shows the alkali metal, m a 1 to 1 0 integer And n represents 0 or an integer of 1 to 10. The composition has a composition represented by the following formula, and a fiber diameter of 0.1 to 0.1.

1. Ο μ πι程度、 繊維長 5 ~ 5 0 111程度のウ イ スカ一 であ り、 具体的には、 チタ ン酸カ リ ウムゥ イ スカー、 チ タ ン酸ナ ト リ ウ ム ゥ イ スカ ー、 チタ ン酸 リ チウ ム ゥ イ ス カー等が知られ、 これ らの中でもチタ ン酸カ リ ウムウ イ スカーが汎用されている。 1. A whisker with a length of about Ομπι and a fiber length of about 5 to 50111. Specifically, potassium titanate whiskers and whiskers Known are sodium titanate whiskers, lithium titanate whiskers, etc. Among these, potassium titanate whiskers are widely used.

チタ ン酸カ リ ゥ ムゥ ィ スカ一は主に合成樹脂や塗料等 の補強材、 エンジ ン用ォイノレフ イ ノレターの材料等と して 用い られている。 該ゥ イ スカーを含む合成樹脂は、 例え ば、 乗用車用のブレーキパッ ド、 0 A機器のキーボー ド 部品、 時計用の歯車等に成形されて広 く 利用されている。 チタ ン酸カ リ ゥムウ イ スカ一は各種用途において良好な 特性を発揮するカ 、 改善の余地も残されている。 例えば、 合成樹脂中での分散性がやや悪 く、 添加量を増加 し難い ため、 補強効果が十分に発揮できな く なる傾向にある。 また、 チタ ン酸カ リ ウムウ イ スカ一はカ リ ウムを遊離す るので、 ポ リ 力一ボネ一 ト樹脂等の力 リ ゥ ムによ り分解 を受け易い合成樹脂の補強材と して用いる には、 シラ ン カ ツ プ リ ング剤等で表面処理を施すのが一般的であるが、 それでもカ リ ウムが溶出するのを回避 し得ない。 更に、 チタ ン酸カ リ ゥムゥ ィ スカーを含む合成樹脂が紫外線に 晒される と、 該ゥ イ スカー中の T i 0 2が分解されて活性 な酸素を放出 し、 こ の酸素が合成樹脂等のマ ト リ ッ ク ス を酸化 して劣化させる恐れがある。 The titanic acid disc is mainly used as a reinforcing material such as a synthetic resin and a paint, and as a material for an engine oil letter for an engine. The synthetic resin containing the whiskers is widely used, for example, by being molded into brake pads for passenger cars, keyboard parts for 0A equipment, gears for watches, and the like. The titanium whisker has excellent properties in various applications, and there is still room for improvement. For example, the dispersibility in a synthetic resin is rather poor, and it is difficult to increase the amount of addition, so that the reinforcing effect tends to be insufficient. In addition, since potassium titanate whiskers release calcium, they are used as reinforcing materials for synthetic resins that are easily decomposed by a power rim such as a polycarbonate resin. To use it, it is general to apply a surface treatment with a silane coupling agent or the like, but it is still impossible to avoid elution of calcium. Further, the synthetic resin containing titanium Nsanka Li Umuu I scar and the exposed to ultraviolet light, are decomposed該U T i 0 2 Lee in Scar to release active oxygen, oxygen this is such as a synthetic resin It may oxidize and degrade the matrix.

一方、 チタ ン酸カ リ ウムゥ イ スカーに導電性を付与す るため、 その表面に導電性金属、 炭素質物質等の導電性 物質を被覆する こ とは従来から行われている。 例えば、 特公平 5 — 2 2 6 4 8 号公報には、 既に製造されたチタ ン酸カ リ ウ ムゥ イ スカーの水性スラ リ ーに、 錫、 イ ンヂ ゥ ム、 ア ンチモ ン、 ニオブ、 タ ングステ ン、 モ リ ブデン 等の導電性金属を含む金属化合物の水溶液を加え、 不溶 物を濾去 した後熱処理 して導電性ゥ ィ スカーを製造する 方法が開示され、 更に金属化合物の水溶液と同時に酸を 添加する方法も知 られている (特公平 7 — 2 3 2 2 1 号 公報) 。 しかしな力 ら、 これらの方法によ って得られる 導電性ウ イ スカ一は、 その表面に付着した金属酸化物の 粒子が n m単位を超える大き さ であるため、 例えば、 比 表面積の顕著な増大が認め られない。 On the other hand, conductivity is imparted to the potassium titanate whiskers. For this reason, the surface has been conventionally coated with a conductive material such as a conductive metal or a carbonaceous material. For example, Japanese Examined Patent Publication No. 5-222648 states that tin, indium, antimony, niobium, tin, indium, antimony, and niobium have been added to aqueous slurries of already manufactured potassium titanate whiskers. A method is disclosed in which an aqueous solution of a metal compound containing a conductive metal such as tungsten or molybdenum is added, and insolubles are removed by filtration and then heat-treated to produce a conductive disk. A method of adding an acid at the same time is also known (Japanese Patent Publication No. 7-23221). However, the conductive whiskers obtained by these methods have a large specific surface area, for example, because the metal oxide particles attached to the surface have a size exceeding nm units. No increase is observed.

更に、 特開平 2 — 2 2 1 4 6 0 号公報には、 表面が二 酸化チタ ンで被覆された六チタ ン酸カ リ ウ ムウ イ スカ一 が開示されている。 こ の も のは、 (ィ ) チタ ン化合物と カ リ ウム化合物とを混合 し 9 0 0 〜 1 2 0 0 °Cで焼成し て仮繊維の集合体と し、 こ の集合体を水中にて解繊して ス ラ リ ーを得、 該ス ラ リ ーの p Hを 9 · 3 〜 9 . 7 に調 整し、 更に p H 8 . 0 〜 9 . 1 に調整 した後、 6 0 0 て 以上に加熱するか又は (口) 既に製造された六チタ ン酸 カ リ ウムウ イ スカ 一の水性スラ リ ーに、 二酸化チタ ン及 - Furthermore, Japanese Patent Application Laid-Open No. 2-221460 discloses a potassium hexatitanate whisker whose surface is coated with titanium dioxide. This is achieved by (a) mixing a titanium compound and a potassium compound, and baking the mixture at 900 to 1200 ° C. to form an aggregate of temporary fibers. The slurry was defibrated to obtain a slurry, the pH of the slurry was adjusted to 9.3 to 9.7, and further adjusted to pH 8.0 to 9.1. 0 or more (or mouth) to the aqueous slurry of the already manufactured potassium whisker -

びアルカ リ を加え (実施例では該スラ リ ーの p Hを (In this example, the pH of the slurry was adjusted).

6 . 0 に調整) 、 六チタ ン酸カ リ ウムゥ イ スカーの表面 にチタニウムの水和酸化物を付着させ、 再び 6 0 0 °C以 上に加熱する こ とによ り製造される。 しか しながら、 Adjusted to 6.0), and a titanium hydrated oxide is adhered to the surface of the potassium hexatitanate whiskers, and then heated again to 600 ° C or higher. However,

(ィ ) の方法によ って得られる六チタ ン酸カ リ ウムウ イ スカ一は、 その表面に二酸化チタ ンが均一に付着 してい ない。 また、 (口) の方法によ る六チタ ン酸カ リ ウムゥ イ スカーは、 表面に付着 した二酸化チタ ンがアナターゼ 型であ るため、 その補強効果が低下するのが避け られな い。 更に、 (ィ ) 及び (口) のいずれの方法によ って も、 得られる表面被覆六チタ ン酸カ リ ウムウ イ スカ一は、 表 面に付着した二酸化チタ ン粒子の寸法が n m単位よ り も 大きい ものである ため、 やは り、 比表面積の顕著な増大 が認め られない。  In the potassium hexatitanate whisker obtained by the method (a), titanium dioxide is not uniformly adhered to the surface. In addition, in the case of the potassium hexatitanate whiskers according to the method of (Mouth), since the titanium dioxide adhering to the surface is of an anatase type, it is inevitable that the reinforcing effect is reduced. Further, in any of the methods (a) and (mouth), the obtained surface-coated potassium hexatitanate whisker has a titanium dioxide particle size adhered to the surface in the order of nm. Therefore, no remarkable increase in the specific surface area is observed.

加えて、 これらの従来技術は、 チタ ン酸カ リ ウムウ イ スカ一その ものを製造する過程において水溶性金属塩を 添加 し且つ中和操作を行う という 手法を示唆する もので はない。  In addition, these prior arts do not suggest a method of adding a water-soluble metal salt and performing a neutralization operation in the process of manufacturing potassium titanate whisker itself.

発 明 の 開 示  Disclosure of the invention

本発明者は、 上記従来技術の問題点を解決すべ く 鋭意 研究を重ねた結果、 チタ ン酸カ リ ウムゥ イ スカーを製造 する際に、 仮繊維の水性スラ リ ーに特定の金属化合物を 添加 し且つ中和操作を施すこ とによ り、 未処理のゥ イ ス カーに比べ、 比表面積 ( B E T比表面積、 以下同 じ) が 増大 し、 合成樹脂マ ト リ ッ ク ス中での分散性に優れ、 耐 候性が良好で紫外線の照射を受けて も分解 し難 く、 力 リ ゥムの溶出が著 し く 少な く、 補強効果も高いといっ た極 めて好ま しい特性を有する表面被覆チタ ン酸カ リ ゥムゥ イ スカ ーが得られる こ と、 及びチタ ン酸カ リ ウムゥ イ ス カー と同様に して製造し得る他の無機質ゥ イ スカーにつ いて も 同様の処理を施すこ とによ り 同様の顕著な効果が 得られる こ とを見い出 した。 本発明は、 斯かる知見に基 づき完成された ものである。 The present inventor has conducted intensive studies to solve the above-mentioned problems of the prior art, and as a result, when producing potassium titanate whiskers, a specific metal compound was added to the aqueous slurry of the temporary fiber. By adding and neutralizing, the specific surface area (BET specific surface area, hereinafter the same) increases as compared with untreated whiskers, and the Extremely favorable properties, such as excellent dispersibility, good weather resistance, hardly decomposed even when irradiated with ultraviolet rays, remarkably little elution of force rim, and high reinforcing effect The same treatment is applied to the surface-coated potassium titanate whiskers having the above-mentioned properties, and to other inorganic whiskers that can be produced in the same manner as the potassium titanate whiskers. It has been found that similar remarkable effects can be obtained by applying. The present invention has been completed based on such findings.

本発明によれば、 ウ イ スカ一表面が n m単位又はそれ 以下の大き さの金属酸化物の超微細粒子及び金属水酸化 物の超微細粒子か ら選ばれる少な く と も 1 種で被覆され ている こ とを特徴とする表面被覆ウ イ スカーが提供され o  According to the present invention, the surface of the whisker is coated with at least one selected from ultrafine particles of a metal oxide and ultrafine particles of a metal hydroxide having a size of nm units or less. O Surface-coated whiskers are provided.

本発明の表面被覆ウ イ スカ一は、 未処理のゥ イ スカー と比べる と、 次のよ う な顕著な効果を有 している。  The surface-coated whisker of the present invention has the following remarkable effects as compared with untreated whiskers.

( 1 ) 比表面積が大きいため、 例えば、 これを用いて製造 されるオイルフ ィ ルタ 一は、 濾過特性が著し く 向上し- オイ ル寿命の延長に顕著に寄与 し得る。  (1) Due to its large specific surface area, for example, an oil filter manufactured using the same can significantly improve the filtration characteristics and significantly contribute to prolonging the oil life.

( 2 ) 合成樹脂マ ト リ ッ ク ス中での分散性が良好であるた め、 合成樹脂への充填量を増加させる こ とができ、 よ り 高い補強効果を発現でき る。 (2) Good dispersibility in the synthetic resin matrix Therefore, the filling amount of the synthetic resin can be increased, and a higher reinforcing effect can be exhibited.

( 3 ) 被覆される金属酸化物や金属水酸化物の金属種によ つ て得られる表面被覆ウ イ スカーの性質は幾分異な つ てお り、 例えば酸化銅を被覆 した場合には比表面積の 増大はあま り 認め られないが、 吸水性が大幅に低下し、 ブレーキ材の充填剤と して有用な表面被覆ゥ ィ スカ一 を得る こ とができ る。  (3) The properties of the surface-coated whiskers obtained depending on the metal species of the metal oxide or metal hydroxide to be coated are somewhat different.For example, the specific surface area when copper oxide is coated The increase in water absorption is not appreciably recognized, but the water absorption is significantly reduced, and a surface-coated disc useful as a filler for a brake material can be obtained.

更に、 本発明の表面被覆ウ イ スカーのう ち、 表面被覆 チタ ン酸カ リ ウムウ イ スカ一は、 上記の好ま しい特性の 他に、 次のよ う な特性を併有している。  Further, of the surface-coated whiskers of the present invention, the surface-coated potassium titanate whiskers have the following characteristics in addition to the above-mentioned preferable characteristics.

( 4 ) 二酸化チタ ン以外の金属酸化物及び Z又は金属水酸 化物の超微細粒子で被覆された ものは、 耐候性が向上 し、 紫外線の照射を受けても活性な酸素をあま り放出 せず、 マ ト リ ッ ク スの酸化及びそれに引き続 く 劣化を 起こ さない。  (4) Those coated with ultrafine particles of metal oxides other than titanium dioxide and Z or metal hydroxide have improved weather resistance and release a large amount of active oxygen even when irradiated with ultraviolet rays. And does not cause oxidation of the matrix and subsequent deterioration.

( 5 ) 溶出カ リ ウム量が、 一般的なチタ ン酸カ リ ウムウ イ スカーに比べて、 著し く 少ない。  (5) The amount of eluted calcium is remarkably smaller than that of common potassium titanate whiskers.

これらの効果に基づき、 本発明の表面被覆ウ イ スカー は合成樹脂等のマ ト リ ッ ク スに対する補強効果を顕著に 向上させ得、 しかもその補強効果を長期に亘つて持続さ せる こ とができ る。 これ らの効果が達成される理由は十分明 らかではない 力、 本発明の処理によ り ウ イ スカ一表面に n m単位又は それ以下の大き さの超微細金属酸化物粒子及び 又は金 属水酸化物粒子が均一に付着 している こ とによ る ものと 考え られる。 分散性の向上は、 超微細粒子の付着によ り ゥ ィ スカ一表面の電位が変化する こ とによ る ものと考え れ 。 Based on these effects, the surface-coated whiskers of the present invention can remarkably improve the reinforcing effect on a matrix such as a synthetic resin, and can maintain the reinforcing effect for a long period of time. it can. The reason why these effects are achieved is not fully understood. Due to the force of the present invention, ultrafine metal oxide particles and / or metal having a size of nm or less on the surface of the whisker by the treatment of the present invention. This is considered to be due to the uniform attachment of the hydroxide particles. It is considered that the improvement in dispersibility is due to the change in the potential of the surface of the disc due to the attachment of the ultrafine particles.

本発明の表面被覆ウ イ スカ一は、 ゥ イ スカー表面が n m単位又はそれ以下の大き さの金属酸化物の超微細粒子 及び金属水酸化物の超微細粒子から選ばれる少な く と も 1 種、 好ま し く は金属酸化物の超微細粒子で被覆される こ とを特徴とする。  The surface-coated whisker of the present invention has at least one kind selected from ultrafine particles of a metal oxide and ultrafine particles of a metal hydroxide having a surface of a nanometer or smaller. Preferably, it is coated with ultrafine particles of a metal oxide.

通常、 従来の方法によ り 表面に金属酸化物等が被覆さ れたゥ イ ス力一にあ っては、 該ゥ イ ス力一を透過型電子 顕微鏡 (倍率 : 約 5 万倍) で観察する と、 表面に金属酸 化物等の粒子が観察される。 この粒子は、 倍率から n m 単位よ り も大きな ものである。 と こ ろが、 本発明の表面 被覆ウ イ スカーを同 じ倍率で観察 して も、 その表面には 凹凸は殆どな く、 またその表面に粒子状物は認め られな い。  Usually, in the case of a steel sheet whose surface is coated with a metal oxide or the like by a conventional method, the copper sheet is examined with a transmission electron microscope (magnification: about 50,000 times). When observed, particles such as metal oxides are observed on the surface. These particles are larger than nm units by magnification. However, even when the surface-coated whiskers of the present invention are observed at the same magnification, there are almost no irregularities on the surface, and no particulate matter is observed on the surface.

本発明の表面被覆ゥ ィ スカーの表面に金属酸化物等が 被覆されている証左と しては、 次の点が挙げられる。 まず、 蛍光 X線分析等の元素分析結果が挙げられる。 蛍光 X線分析によれば、 ゥ イ スカーの成分とは別の金属 酸化物の存在が確認される。 The following points can be cited as evidence that the surface of the surface-coated disk of the present invention is coated with a metal oxide or the like. First, the results of elemental analysis such as X-ray fluorescence analysis are given. X-ray fluorescence analysis confirms the presence of a metal oxide that is separate from the components of the whiskers.

また、 本発明の表面被覆ウ イ スカ一は、 被覆前のウ イ スカーに比べて比表面積が増大 している。  The surface-coated whisker of the present invention has an increased specific surface area as compared to the whisker before coating.

更に、 本発明の表面被覆ウ イ スカ一は、 その Γ電位 (界面動電位) と p H との相関関係を線グラ フに示した 場合、 少な く と も 1 つの変曲点を有 している。 表面被覆 処理を施していないチタ ン酸カ リ ゥムのゥ ィ スカーが変 曲点を有していないに も拘わ らず、 表面被覆ウ イ スカー が変曲点を有 している という こ とは、 その表面が変曲点 を有する金属酸化物及びノ又は金属水酸化物によ って均 一に被覆されている こ とを裏付けている。  Furthermore, the surface coating whisker of the present invention has at least one inflection point when the correlation between its zeta potential (electrokinetic potential) and pH is shown in a line graph. I have. Despite the fact that the uncoated surface of titanium carbide whiskers do not have inflection points, the surface coating whiskers have inflection points.裏 と 表面 表面 表面 表面 表面 表面 と と と と と 表面 表面 と と と と と. The surface of the metal oxide having an inflection point and a metal oxide or a metal hydroxide supports the surface uniformly.

以上のよ う な証左によ り、 本発明の表面被覆ウ イ スカ 一は、 その表面に金属酸化物及びノ又は金属水酸化物が 均一に被覆している こ とが明 らかであ り、 その一方で透 過型電子顕微鏡での約 5 万倍での観察でも粒子形状がほ とんど認め られないこ とから、 表面の金属酸化物及び 又は金属水酸化物が n m単位又はそれ以下の大き さの超 微細粒子である こ とが推断される。  From the above evidence, it is clear that the surface-coated whisker of the present invention has its surface uniformly coated with a metal oxide and / or a metal hydroxide. On the other hand, almost no particle shape is observed even at about 50,000 times with a transmission electron microscope, so that the surface metal oxides and / or metal hydroxides are in nm units or less. It is inferred that they are ultrafine particles of the size

本発明の表面被覆ウ イ スカーの中でも、 金属酸化物の 超微細粒子、 特に A 1 2 0 3、 F e 2 0 3 , Z r 0 2、 C u O 及び S i 0 2からなる群よ り選ばれた少な く と も 1 種の金 属酸化物の超微細粒子によ つて被覆された ものがよ り良 好な特性を有している。 Among surface-coated window Lee Scar of the present invention, ultrafine particles of metal oxides, in particular A 1 2 0 3, F e 2 0 3, Z r 0 2, C u O And those had it occurred coated ultrafine particles S i 0 few selected Ri by 2 made from a group rather with one of metallic oxides have a good RiRyo favorable properties.

本発明の表面被覆ウ イ スカ一は、 従来のゥ イ スカーの 製造工程の特定段階で、 水溶性金属塩又はその水溶液を 添加する以外は、 従来のゥ イ スカーの製造と同様に して 製造でき る。  The surface-coated whisker of the present invention is manufactured in the same manner as the conventional whisker manufacturing except that a water-soluble metal salt or an aqueous solution thereof is added at a specific stage of the conventional whisker manufacturing process. it can.

従来のゥ イ スカーには、 チタ ン酸カ リ ウムゥ イ スカー 及び該チタ ン酸カ リ ゥムゥ ィ スカー と同様に して製造し 得る無機質ウ イ ス カ 一が包含される。  Conventional whiskers include potassium titanate whiskers and inorganic whiskers that can be produced in the same manner as the potassium titanate whiskers.

チタ ン酸カ リ ウ ムゥ イ スカーの製造法と しては、 従来 よ り数多 く の ものが知られている力 本発明では、 製造 工程中に中和工程を設定し得る従来公知の製造法を広 く 利用でき る。 具体的には、 例えば、 焼成法、 溶融法、 水 熱法、 フ ラ ッ ク ス法、 徐冷焼成法等であ り (新機能繊維 活用ハ ン ドブッ ク、 株式会社工業調査会、 1 9 8 8年 6 月 2 日初版発行) 、 これらの中でも、 焼成法、 溶融法、 フ ラ ッ ク ス法、 徐冷焼成法等が好ま しい。 よ り具体的に は、 例えば、 ゥ イ スカー製造原料化合物の混合物を加熱 して得られる焼結体又は溶融体 (いずれも仮繊維の集合 体) を水中にて解繊し、 得られる スラ リ ーに酸又はアル カ リ を加えて P H調整 (中和) を行い、 このスラ リ ーを 濾過 して固形分を分取 し、 こ れを、 乾燥、 加熱 (焼成) して ゥ ィ スカ ーを得る方法であ る。 As a method for producing potassium titanate whiskers, there are many known methods for producing the titanium whiskers. In the present invention, a conventionally known production method in which a neutralization step can be set during the production step The law is widely available. Specifically, for example, firing method, melting method, hydrothermal method, flux method, slow cooling firing method, etc. (Handbook using new functional fibers, Industrial Research Institute, Inc. Among them, firing method, melting method, flux method, slow cooling firing method, etc. are preferred. More specifically, for example, a slurry obtained by heating a mixture of raw material compounds for whiskers or a melt (all of which are aggregates of temporary fibers) is defibrated in water to obtain a slurry. The pH is adjusted (neutralized) by adding acid or alcohol to the slurry. This is a method in which a solid content is collected by filtration, and the solid content is dried and heated (fired) to obtain a discer.

チタ ン酸カ リ ゥ ム ウ イ スカ ー以外の無機質ゥ ィ ス カ 一 と して は、 例えば、 チタ ン酸ナ ト リ ウ ム ゥ イ ス カ ー、 珪 酸カノレシゥ ムゥ イ ス カ ー、 ホ ウ酸アル ミ ニウ ム ウ イ スカ 一、 ホ ウ酸マグネ シ ウ ムゥ イ ス 力 一、 珪酸亜鉛ウ イ スカ 一、 塩基性硫酸マ グネ シ ウ ム ゥ イ スカ ー、 酸化マグネ シ ゥ ム ゥ イ ス カ ー、 炭化珪素ウ イ ス カ 一等を挙げる こ とが でき る。 こ れ らの 中で も、 チタ ン酸カ リ ウ ムゥ イ スカ ー, チタ ン酸ナ ト リ ウ ム ゥ イ ス力 一、 珪酸カノレシ ゥ ムゥ イ ス カ ー、 ホウ酸アル ミ ニウ ムゥ イ ス カ ー、 ホ ウ酸マ グネ シ ゥ ム ゥ イ ス カ ー等が好ま し く、 チタ ン酸カ リ ウ ム ゥ イ ス カ ー、 チタ ン酸ナ ト リ ウ ム ウ イ ス カ 一等が特に好ま しい ( 本発明の表面被覆ウ イ スカ 一 は、 上記 した よ う に、 中 和工程を含む一般的な ゥ イ スカ ーの製造法において、 中 和工程の前に水溶性金属塩又はその水溶液を添加する こ と によ り 製造でき る。 Examples of inorganic discs other than potassium titanate whiskers include sodium titanate whiskers, canola silicate whiskers, and phosphoric acid whiskers. Aluminum whisker whiskers, magnesium borate wisdom, zinc silicate whiskers, basic magnesium sulphate whiskers, magnesium oxide wisdom And scars and silicon carbide whiskers. Of these, potassium titanate whiskers, sodium titanate wisdom, silicate cane silicate wisker, aluminum borate wisdom Carbide, magnesium borate and magnesium whiskers are preferred, and potassium titanate whiskers and sodium titanate whiskers are preferred. Particularly preferred ( as described above, the surface-coated whisker of the present invention is preferably used in a general method for producing a whisker including a neutralization step, before the water-soluble metal salt or a salt thereof before the neutralization step). It can be manufactured by adding an aqueous solution.

よ り 具体的には、 ゥ イ スカ ー製造原料化合物の混合物 を加熱 して得 られ る焼結体、 溶融体等の仮繊維の集合体 を水中 にて解繊 し、 得 られる ス ラ リ ーに水溶性金属塩又 はその水溶液を添加 した後、 通常の方法に従っ て中和、 濾過、 乾燥、 加熱 (焼成) する こ と によ り 製造でき る。 解繊した時点では仮繊維が単分散している こ とから、 仮 繊維表面に金属塩が非常に均一に被覆される ものと考え れる o More specifically, a slurry obtained by heating a mixture of compound materials for the production of iskers, and sintering the aggregate of temporary fibers, such as a sintered body and a melt, in water to obtain a slurry obtained It can be produced by adding a water-soluble metal salt or an aqueous solution thereof to the mixture, followed by neutralization, filtration, drying, and heating (calcination) according to a usual method. Since the temporary fibers are monodispersed at the time of defibration, it is considered that the surface of the temporary fibers is covered with the metal salt very uniformly.o

この方法によれば、 水溶性金属塩の添加量や種類を適 宜変更する こ とによ り、 得られる表面処理ウ イ スカーの 比表面積の大き さを容易にコ ン ト ロールする こ とができ、 ゥ イ スカー 自体の損傷も少な く、 しかも従来のウ イ スカ 一への導電性金属被覆よ り も著 し く 簡易に且つ安価に 目 的物を得る こ とができ る。  According to this method, it is possible to easily control the specific surface area of the obtained surface-treated whisker by appropriately changing the amount and type of the water-soluble metal salt. The whiskers themselves are less damaged, and the object can be obtained much more easily and inexpensively than conventional conductive metal coating on whiskers.

水溶性金属塩と しては特に制限はな く、 導電性及び非 導電性を問わず公知の ものを使用でき る力 水酸化物を 形成し得る ものが好ま しい。 具体的には、 例えば、 アル カ リ 金属 ( N a、 K等) 、 アルカ リ 土類金属 ( M g、 C a、 S r、 B a 等) 、 アルカ リ 金属及びアルカ リ 土類 金属を除 く 周期律表第 3 周期元素 ( A l、 S i 等) 、 ァ ルカ リ 金属及びアル力 リ 土類金属を除 く 第 4 周期元素 There is no particular limitation on the water-soluble metal salt, and those which can form a known hydroxide which can be used regardless of conductivity or non-conductivity are preferred. Specifically, for example, excluding alkaline metals (Na, K, etc.), alkaline earth metals (Mg, Ca, Sr, Ba, etc.), alkaline metals and alkaline earth metals The 4th Periodic Elements excluding the 3rd Periodic Elements of the Periodic Table (Al, Si, etc.), alkaline metals and alkaline earth metals

( T i、 F e、 C o、 N i、 C u、 Z n等) 、 アルカ リ 金属及びアル力 リ 土類金属を除 く 周期律表第 5 周期元素 ( Z r、 S n、 M o 等) 等の金属の少な く と も 1 種を含 む水溶性塩であ り、 該水溶性塩と しては、 例えば、 ハロ ゲ ン化物、 酸化物、 硝酸塩、 硫化物、 硫酸塩、 水酸化物 等を挙げる こ とができ る。 よ り具体的には、 例えば、 A 1 C 1 3、 C o C l 2、 Z r C し、 S n C l 2(Ti, Fe, Co, Ni, Cu, Zn, etc.), 5th periodic element of the periodic table (Zr, Sn, Mo) excluding alkaline metals and alkaline earth metals Water-soluble salts containing at least one kind of metal such as a halide, an oxide, a nitrate, a sulfide, a sulfate, and a water-soluble salt. Oxides and the like can be mentioned. More specifically, for example, A 1 C 1 3, and C o C l 2, Z r C, S n C l 2,

S n C 1 4、 T i C I 3、 T i C 】 4、 F e C 1 2 S n C 1 4, T i CI 3, T i C ] 4, F e C 1 2,

F e C l 3、 C u C l 2、 N i C l 2、 M o C "、 F e C l 3, C u C l 2, N i C l 2, M o C ",

M g C l 2、 C a C l 2、 S r C l 2、 B a C l 2等の塩ィ匕 物、 " ( 3 0 4) 3、 (: 0 3 04、 (: 1 3 04 M g C l 2, C a C l 2, S r C l 2, B a C l Shioi匕of such 2, "(3 0 4) 3, (: 0 3 0 4, (: 1 3 0 4 ,

F e S 04等の硫酸塩、 N a 4 S i 04、 K 2 S i 409等の 珪酸化物、 Z r C 1 20、 N a A 1 0 2等を挙げる こ とが でき、 これらの中でも、 A 1 C 1 3、 N a A 1 02F e S 0 4 sulfates such as, N a 4 S i 0 4 , K 2 S i 4 0 9 like silicate product of can and this include the Z r C 1 2 0, N a A 1 0 2 , etc. among them, a 1 C 1 3, N a a 1 0 2,

F e C l 2、 F e C l 3、 C u C l Z r C l 2O、 F e C l 2, F e C l 3, C u C l Z r C l 2 O,

N a 4 S i 04等が好ま しい。 水溶性金属塩は 1 種を単独 で使用するか又は 2 種以上を併用でき る。 水溶性金属塩 の使用量は、 得られる表面被覆ウ イ スカーの使用 目的、 ゥ イ スカー製造原料の種類や使用量、 加熱 (焼成) 温度 や時間等に応 じて広い範囲から適宜選択できるが、 通常 ウ イ スカ一原料の種類及び使用量によ って決定されるゥ イ ス力一の理論生成量に対 して 0. 0 1 〜 1 0 0 重量% 程度、 好ま し く は 0. 0 5 ~ 1 0 重量%程度とすればよ い。 水溶性金属塩又はその水溶液を添加 した後、 中和、 乾燥及び焼成を行う こ とによ り、 ウ イ スカ一表面に金属 酸化物及び/又は金属水酸化物を均一に付着 し得る。 N a 4 S i 0 4 or the like is preferred arbitrariness. One type of water-soluble metal salt can be used alone, or two or more types can be used in combination. The amount of the water-soluble metal salt to be used can be appropriately selected from a wide range according to the purpose of the surface-coated whiskers to be obtained, the type and amount of the raw material for the whiskers, the heating (firing) temperature and time, etc. Normally, it is determined by the type of whisker and the amount of raw material used. It is about 0.01 to 100% by weight, preferably 0. It may be about 0 to 10% by weight. After adding the water-soluble metal salt or an aqueous solution thereof, neutralization, drying and baking are performed, whereby the metal oxide and / or metal hydroxide can be uniformly attached to the surface of the whisker.

以下に、 ウ イ スカ一と してチタ ン酸カ リ ウムウ イ スカ 一を選択 し、 該ゥ イ スカーに表面被覆を施す方法の一例 をよ り 具体的に説明する。 The following is an example of a method of selecting a potassium titanate whisker as a whisker and applying a surface coating to the whisker. Will be described more specifically.

まずウ イ スカー製造原料化合物を混合する。 チタ ン酸 カ リ ウムゥ イ スカーの製造原料化合物は、 チタ ン化合物 及び力 リ ゥム化合物である。  First, the raw material compounds for whiskers are mixed. The raw material compounds for the production of potassium titanate whiskers are titanium compounds and magnesium compounds.

チタ ン化合物と しては、 アナ夕一ゼ型ニ酸化チタ ン、 ルチル型二酸化チタ ン等の二酸化チタ ン、 焼成によ り二 酸化チタ ンを生成するチタ ン化合物等を挙げる こ とがで き る。 焼成によ り 二酸化チタ ンを生成する チタ ン化合物 と しては特に制限されず、 例えば、 含水酸化チタ ン、 ル チル鉱、 水酸化チタ ン、 塩化チタ ン等を挙げる こ とがで き る。 チタ ン化合物は、 1 種を単独で使用するか又は 2 種以上を併用でき る。  Examples of the titanium compound include titanium dioxide such as an analog-type titanium dioxide and rutile-type titanium dioxide, and a titanium compound that generates titanium dioxide by firing. Wear. The titanium compound that produces titanium dioxide by firing is not particularly limited, and examples thereof include hydrous titanium oxide, rutile ore, titanium hydroxide, titanium chloride, and the like. . As the titanium compound, one type can be used alone, or two or more types can be used in combination.

カ リ ウム化合物と しては、 例えば、 二酸化力 リ ゥム、 焼成によ り二酸化力 リ ゥムを生成する力 リ ゥム化合物等 を挙げる こ とができ る。 焼成によ り 二酸化カ リ ウムを生 成する カ リ ウム化合物と しては特に制限されず、 例えば、 水酸化カ リ ウム、 炭酸カ リ ウム、 硝酸カ リ ウム等を挙げ る こ とができ る。 カ リ ウム化合物は、 1 種を単独で又は 2 種以上を併用 し得る。  As the potassium compound, for example, there may be mentioned a dirt oxidizing sphere, a diluting lithium compound which generates a distilling lithium by firing, and the like. The potassium compound that produces potassium dioxide by firing is not particularly limited, and examples thereof include potassium hydroxide, potassium carbonate, and potassium nitrate. You. One of the calcium compounds may be used alone, or two or more of them may be used in combination.

チタ ン化合物とカ リ ウム化合物との混合割合は特に制 限されず広い範囲から適宜選択でき るが、 T i 0 2又は焼 成によ り 生成する T i 0 2と K 2 0又は焼成によ り 生成す る K 20 とのモル比 ( T i 02/ K 20 ) 力、'、 通常 1 〜 1 0 程度、 好ま し く は 2 〜 6程度となる よ う に両者を混合す ればよい。 The mixing ratio of the titanium emission compound and Ca Li um compounds Ru can be selected appropriately from particularly restricted to a wide range without, but T i 0 2 and K 2 0 or calcined to produce Ri by the T i 0 2 or baked formation Generate more The two may be mixed so that the molar ratio (T i 0 2 / K 20) to K 20 is generally about 1 to 10, preferably about 2 to 6.

次いで、 チタ ン化合物及びカ リ ウム化合物の混合物を 9 0 0 〜 1 1 0 0 程度で 1 〜 1 0時間程度加熱する こ とによ り、 仮繊維の集合体が生成する。 この加熱の際に、 例えば、 K C I、 K F、 K B r、 K I、 K 2 S O 4Then, the mixture of the titanium compound and the calcium compound is heated at about 900 to 110 for about 1 to 10 hours, whereby an aggregate of temporary fibers is generated. During the heating, e.g., KCI, KF, KB r, KI, K 2 SO 4,

Κ 2Μ ο 04、 Κ 3 Ρ 04等の公知のフラ ッ ク スを添加する こ と もでき る。 得 られる仮繊維の集合体は、 冷却後これ を水に浸し解繊し、 水性スラ リ ーとする。 この際の水は 常温水であ って も よい し、 温水又は冷水であ って もよい。 尚、 この水性ス ラ リ ーは、 水溶性金属塩又はその水溶液 を添加する前にあ っては、 その ρ Η値がアルカ リ 性域に ある こ とが好ま しい。 Κ 2 Μ ο 0 4, Ru can also this to add a well-known hula-click scan, such as Κ 3 Ρ 0 4. After cooling, the obtained aggregate of temporary fibers is immersed in water and defibrated to form an aqueous slurry. The water at this time may be room temperature water, or may be hot or cold water. Before adding the water-soluble metal salt or an aqueous solution thereof, the aqueous slurry preferably has a ρ Η value in an alkaline range.

引続き、 必要に応 じて撹拌 しながら水溶性金属塩又は その水溶液を添加 し、 充分に撹拌し、 更に酸又はアル力 リ を加えて中和 ( ρ Η調整) を行う。 本発明における中 和とは、 添加 した水溶性金属塩が水酸化物を形成し得る ρ Η域に調整する こ とであ り、 こ の時、 目安となる ρ Η 値は 6 〜 8程度、 好ま し く は 7 付近である。 ρ Η調整に 用いる酸と しては特に制限されないが、 例えば、 塩酸、 硫酸、 シユ ウ酸、 硝酸、 リ ン酸等の無機酸類、 酢酸等の 有機酸類等を挙げる こ とができ る。 またアルカ リ と して も特に制限されず、 例えば、 水酸化ナ ト リ ウム、 水酸化 カ リ ウム、 炭酸ナ ト リ ウム、 炭酸カ リ ウム、 炭酸水素ナ ト リ ウム、 炭酸水素カ リ ウム、 ア ンモニア等を挙げる こ とができ る。 p H値が酸性域になる と、 アナターゼ型ニ 酸化チタ ンの副生が多 く な り、 得 られる ウ イ スカ一の補 強材と しての効果が低下するので、 好ま し く ない。 一方、 p H値がアルカ リ 性域になる と、 金属酸化物が溶解して 被覆の効率が低下する虞れがあ る と共に、 4 チタ ン酸力 リ ウムが残存するので、 好ま し く ない。 Subsequently, add a water-soluble metal salt or an aqueous solution thereof with stirring, if necessary, stir well, and neutralize (ρΗ adjustment) by adding an acid or alkali. Neutralization in the present invention is to adjust the added water-soluble metal salt to a ρ 得 る region where a hydroxide can be formed.At this time, the ρ な る value as a guide is about 6 to 8, Preferably around 7. The acid used for the adjustment of ρ Η is not particularly limited, but examples thereof include inorganic acids such as hydrochloric acid, sulfuric acid, oxalic acid, nitric acid, and phosphoric acid, and acetic acid and the like. Organic acids and the like can be mentioned. The alkali is not particularly limited, and examples thereof include sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium hydrogencarbonate, and sodium hydrogencarbonate. , Ammonia, and the like. When the pH value is in an acidic region, an by-product of anatase-type titanium dioxide increases, and the effect of the obtained whisker as a reinforcing material decreases, which is not preferable. On the other hand, if the pH value is in an alkaline range, metal oxides may dissolve and the coating efficiency may decrease, and lithium titanate remains unpreferably. .

p H調整の後、 仮繊維を濾取 し、 乾燥 し、 焼成する。 乾燥は通常 5 0 〜 2 0 0 °C程度、 好ま し く は 8 0 〜  After adjusting the pH, the temporary fiber is filtered, dried, and fired. Drying is usually about 50 ~ 200 ° C, preferably 80 ~

1 5 0 °C程度の温度下に行われ、 通常 1 〜 1 0 時間程度、 好ま し く は 2 〜 5 時間程度で終了する。. また焼成は、 通 常 3 0 0 〜 8 0 0 °C程度、 好ま し く は 5 0 0 〜 7 0 0 °C 程度の温度下に行われ、 通常 1 0 分〜 2 時間程度、 好ま し く は 2 0 〜 6 0 分程度で終了する。 焼成後に得られる 焼結体 (ゥ イ スカーの集合体) を、 通常の方法に従って 解繊 し、 必要に応 じて乾燥する こ とによ り、 目的物であ る表面被覆ウ イ スカーが製造される。  It is carried out at a temperature of about 150 ° C, and usually finishes in about 1 to 10 hours, preferably in about 2 to 5 hours. The calcination is usually performed at a temperature of about 300 to 800 ° C, preferably about 500 to 700 ° C, and usually for about 10 minutes to 2 hours. It takes about 20 to 60 minutes. The sintered body (a set of whiskers) obtained after firing is defibrated according to the usual method and dried as necessary to produce the target surface-coated whiskers. Is done.

このよ う に して得られる本発明の表面被覆ウ イ スカ一 は、 一般的なゥ イ スカーと同程度の大き さ であ り、 径 0 . 1 〜 1 . O m程度、 長さ 5 〜 5 0 m程度の もの が多 く、 更に長さ が 1 0 〜 2 O / rn程度の ものが特に多 い。 The surface-coated whisker of the present invention obtained in this way has a size similar to that of a general whisker, and has a diameter. Many have a length of about 0.1 to 1.0 Om and a length of about 5 to 50 m, and many have a length of about 10 to 2 O / rn.

本発明の表面被覆ウ イ スカ 一 は、 必要に応 じてマ ト リ ッ ク スへの分散性を よ り 一層向上させる ために、 N — ( /3 — ア ミ ノ エチル) 一 ァ 一 ァ ミ ノ プロ ピノレ ト リ メ ト キ シ シラ ン、 ァ 一 ァ ミ ノ プロ ピノレ ト リ エ ト キ シ シ ラ ン等の シ ラ ンカ ッ プ リ ン グ剤、 チタ ネ ー ト系カ ッ プ リ ング剤等 の公知の表面処理剤によ り 更に表面処理を施 して も よい c 本発明の表面被覆ウ イ ス カ 一 は、 水又は適当な有機系 バイ ンダーを添加 し、 通常 5 0 ;z m 〜 5 m m程度の適当 な大き さ に顆粒化 して用いて も よい。  The surface-coated whisker of the present invention can be used to further improve the dispersibility in the matrix, if necessary, in order to further improve the dispersibility in the matrix. Silano coupling agents, such as minopropinole triethoxysilane, aminaminopropinole triethoxysilane, and titanate couplings The surface-coated whiskers of the present invention may be added with water or an appropriate organic binder, usually 50; It may be used after granulating to an appropriate size of about zm to 5 mm.

本発明の表面処理ウ イ スカ 一 は、 用途に応 じ、 その効 果を損なわない範囲で、 表面被覆 していないゥ イ スカ ー、 従来の方法によ り 表面被覆さ れた ゥ イ スカ ー等の ウ イ ス カ ー、 ガラ ス繊維、 炭素繊維、 岩綿繊維等の無機繊維、 タ ルク、 炭酸カルシ ウ ム、 酸化チタ ン、 シ リ カ等の粉末 状無機材料等と併用する こ と も でき る。  The surface-treated whisker according to the present invention has an uncoated surface or a surface-coated surface according to a conventional method, as long as the effect is not impaired. Inorganic fibers such as whisker, glass fiber, carbon fiber, rock wool fiber, etc., and powdered inorganic materials such as talc, calcium carbonate, titanium oxide, silica, etc. You can do it.

本発明の表面被覆ウ イ スカ 一 は、 従来か ら ウ イ スカ 一 が使用 さ れてき た実質的に全ての分野で用い る こ とがで き、 例えば、 熱可塑性樹脂、 熱硬化性樹脂等の各種合成 樹脂、 金属材料等の補強材と して非常に有用であ る。 本 発明の表面処理ウ イ スカーを含む合成樹脂は、 例えば、 ブレーキパッ ド等の摺動部材、 キーボー ド部品、 歯車、 ギア、 スィ ッ チ等の O A機器、 電気 ' 電子関連機器、 精 密機器用部品、 各種塗料、 接着剤等の他、 建築材料、 医 療部品材料等の用途に も使用でき る。 また、 本発明の表 面被覆ウ イ スカーを用いて製造される フ イ ノレターは、 優 れた濾過特性を示す。 The surface-coated whisker of the present invention can be used in virtually all fields in which whiskers have been conventionally used. For example, thermoplastic resins, thermosetting resins, etc. It is very useful as a reinforcing material for various synthetic resins and metal materials. Book The synthetic resin containing the surface-treated whiskers of the present invention is used for sliding members such as brake pads, keyboard parts, OA equipment such as gears, gears and switches, electric and electronic equipment, and precision equipment. In addition to parts, various paints, adhesives, etc., it can also be used for applications such as building materials and medical parts materials. Moreover, the finale letter produced using the surface-coated whisker of the present invention exhibits excellent filtration characteristics.

尚、 本発明の表面処理ウ イ スカ一は、 ウ イ スカ一その ものの種類や表面被覆される金属酸化物及びノ又は金属 水酸化物の種類等によ り、 種々 の特性が発現し、 その用 途も異な って く る。 例えば、 ゥ イ スカーがチタ ン酸カ リ ゥムゥ イ スカーであ る場合には、 金属酸化物がアル ミ ナ 等のアル ミ ニウ ム酸化物であれば、 比表面積の増大によ り、 特にブレーキライニング材ゃフ イ ノレタ ー材と して有 用であ り、 金属酸化物が酸化銅であれば、 吸水量の低下 によ り、 特にブレーキパッ ド材と して有用であ り、 金属 酸化物が酸化ジルコニウムであれば、 摩擦係数が安定す る こ とによ り制動力が向上し、 特にブレーキパッ ド材と して有用である。  The surface-treated whisker of the present invention exhibits various characteristics depending on the type of the whisker itself, the type of metal oxide and / or metal hydroxide coated on the surface, and the like. The applications are also different. For example, when the zinc oxide is a titanium oxide zinc oxide, if the metal oxide is an aluminum oxide such as aluminum, the specific surface area is increased. It is useful as a lining material and as a finalizer material, and if the metal oxide is copper oxide, it is particularly useful as a brake pad material due to a decrease in water absorption, and it can be used as a metal oxide. If the material is zirconium oxide, the braking force is improved by stabilizing the coefficient of friction, and it is particularly useful as a brake pad material.

図面の簡単な説明  BRIEF DESCRIPTION OF THE FIGURES

図 1 は、 本発明の表面被覆ウ イ スカーの Γ電位と P H との相関関係を示す線グラ フである。 図 2 は、 本発明の表面被覆ウ イ スカーの透過型電子顕 微鏡写真 (倍率約 5 万倍) である。 FIG. 1 is a line graph showing the correlation between the zeta potential and PH of the surface-coated whiskers of the present invention. FIG. 2 is a transmission electron micrograph (magnification: about 50,000 times) of the surface-coated whisker of the present invention.

発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION

以下に実施例及び比較例を挙げ、 本発明を具体的に説 明する。 以下において、 「%」 とあるのは 「重量%」 を 意味する。  Hereinafter, the present invention will be described specifically with reference to Examples and Comparative Examples. In the following, “%” means “% by weight”.

実施例 1 〜 7 Examples 1 to 7

二酸化チタ ン粉末 5 0 g及び炭酸カ リ ウム 2 5 gを混 合 し、 こ の混合物を 1 0 0 0 °Cで 4 時間反応させた。 冷 却後、 こ の反応物を水中にて解織 し、 表 1 に示す添加量 ( % ) で水溶性金属塩を添加 して混合 した後、 硫酸又は 水酸化カ リ ウムを加えてこの ものの p Hを 7. 0 に調整 (中和) し、 3 0 分間撹拌後再度 p Hを 7. 0 に調整し た。 尚、 本実施例におけるチタ ン酸カ リ ウムゥ イ スカー の理論生成量は、 5 7 gであ る。 中和後固形物を濾取 し- 1 1 0 °Cで 4 時間乾燥 し、 次いで 6 0 0 °Cで 3 0 分間焼 成 し、 チタ ン酸カ リ ウムウ イ スカ一を製造 した。  50 g of titanium dioxide powder and 25 g of potassium carbonate were mixed, and the mixture was reacted at 1000 ° C. for 4 hours. After cooling, the reaction product is unraveled in water, water-soluble metal salts are added at the addition amount (%) shown in Table 1, mixed, and then sulfuric acid or potassium hydroxide is added. The pH was adjusted (neutralized) to 7.0, and after stirring for 30 minutes, the pH was adjusted again to 7.0. The theoretical amount of potassium titanate whiskers in this example is 57 g. After the neutralization, the solid was collected by filtration, dried at 110 ° C. for 4 hours, and then calcined at 600 ° C. for 30 minutes to produce a potassium titanate whisker.

得られたチタ ン酸カ リ ウムゥ イ スカーについて、 比表 面積を測定 した。 比表面積の測定に用いた機器及び測定 条件は、 下記の通 り である。  The specific surface area of the obtained potassium titanate whiskers was measured. The equipment and measurement conditions used for measuring the specific surface area are as follows.

比表面積測定装置 : Micromeritics GE INI 2360 (株) 島津製作所製 前処理装置 : Micromeritics Flow Prep060、 (株) 島津 製作所製 Specific surface area measuring device: Micromeritics GE INI 2360 manufactured by Shimadzu Corporation Pretreatment device: Micromeritics Flow Prep060, manufactured by Shimadzu Corporation

比表面積前処理条件 : 前処理温度 1 2 0 ° (:、 N 2ガスパー ジ : 6 0 分 Specific surface area Pretreatment conditions: Pretreatment temperature 120 ° (: N 2 gas purge: 60 minutes)

比表面積測定条件 : B E T多点法 (相対圧 : 0. 1 〜 0. 3 P / P 0 5 点) 、 測定セル 6 c c Specific surface area measurement conditions: BET multipoint method (relative pressure: 0.1 to 0.3 P / P05 points), measurement cell 6 c c

結果を表 1 に併記する。  The results are shown in Table 1.

比較例 1 Comparative Example 1

水溶性金属塩を添加 しない以外は、 上記実施例と同様 に操作 し、 従来のチタ ン酸カ リ ウムゥ イ スカーを製造し た。 このチタ ン酸カ リ ウムゥ イ スカーについて も、 比表 面積を測定 した。 結果を表 1 に示す。  A conventional potassium titanate whisker was produced in the same manner as in the above example except that the water-soluble metal salt was not added. The specific surface area was also measured for this potassium titanate whisker. Table 1 shows the results.

比較例 2 Comparative Example 2

特公平 7 — 2 3 2 2 1 号公報の実施例 1 に準 じ、 チタ ン酸カ リ ゥムゥ ィ スカーの表面に S n 0 2と S b 203とが 被覆 した導電性ゥ イ スカーを製造 した。 即ち、 チタ ン酸 カ リ ウムゥ イ スカー (市販品、 商品名 : テ ィ スモ D、 大 塚化学 (株) 製) l O g を水 1 0 0 m l 中に分散させ、 撹拌機にて 3 0 分間攪拌してスラ リ ー化した。 次にこの 分散スラ リ ーを油浴中にて 9 0 °Cに加熱し、 この熱スラ リ 一中に、 塩化第二錫 1 7 g及び塩化ア ンチモ ン 1. 7 g を 3. 7 N -塩酸水溶液 3 0 g 中に溶解した混合塩溶 液と 3 . 7 N —水酸化ナ ト リ ウ ム水溶液 9 2 m 1 とを、 熱スラ リ ーの液温を 9 0 °C . p Hを 8 〜 9 に保持 しなが ら撹拌下に 1 時間かけて同時に添加後、 3 . 7 N -塩酸 水溶液を用いて P H 6 . 5 に調整し、 更に液温を 9 0 °C に保持 しつつ 1 時間静置 した。 次に反応液を室温まで放 冷し、 固形物を濾取、 水洗、 乾燥 した後、 6 0 0 °Cにて 2 時間加熱処理して、 上記導電性ウ イ ス カ 一を製造した ( こ のウ イ スカー について も、 比表面積を測定した。 結果 を表 1 に示す。 Kokoku 7 - 2 3 2 2 Ji quasi 1 No. Example 1 of Japanese, a titanium Nsanka Li Umuu conductive © Lee Scar that the I Scar the surface and S n 0 2 and S b 2 0 3 coated Manufactured. That is, calcium titanate whiskers (commercial product, trade name: Tesmo D, manufactured by Otsuka Chemical Co., Ltd.) lOg was dispersed in 100 ml of water, and stirred with a stirrer. It was slurried by stirring for minutes. Next, this dispersed slurry was heated to 90 ° C in an oil bath, and 17 g of stannic chloride and 1.7 g of antimony chloride were added to the heated slurry at a concentration of 3.7 N. -Dissolved mixed salt in 30 g of hydrochloric acid aqueous solution The solution and 3.7 N-aqueous sodium hydroxide solution (92 ml) were stirred while maintaining the temperature of the hot slurry at 90 ° C and a pH of 8-9. After simultaneous addition over 1 hour, the pH was adjusted to 6.5 using a 3.7 N aqueous solution of hydrochloric acid, and the solution was allowed to stand still for 1 hour while maintaining the solution temperature at 90 ° C. Then cooled discharge the reaction solution to room temperature, filtered off solid, washed with water, dried, and heat treated for 2 hours at 6 0 0 ° C, was prepared the conductive U i scan mosquito one (this The specific surface area was also measured for the whiskers of Table 1. The results are shown in Table 1.

Figure imgf000022_0001
Figure imgf000022_0001

表 1 から、 本発明の表面被覆チタ ン酸カ リ ウムゥ イ ス カーが、 従来のチタ ン酸カ リ ウ ムウ イ スカ一及び導電性 ゥ イ スカーに比べ、 全般的に比表面積が増大し、 水溶性 金属塩の種類によ っ ては顕著に増大する こ とが明 らかで ある。 From Table 1, it can be seen that the surface-coated potassium titanate whiskers of the present invention generally have an increased specific surface area as compared with the conventional potassium titanate whiskers and the conductive titanium whiskers. Water soluble It is clear that the increase is remarkable depending on the type of the metal salt.

試験例 1 Test example 1

実施例 6 で得られた本発明品及び実施例 7 で得られた 本発明品を、 蛍光 X線分析によ り分析した。 ま た比較例 1 のチタ ン酸カ リ ウ ム ゥ イ ス カ ー について も、 蛍光 X線 分析によ り分析した。 結果を表 2 に示す。  The product of the present invention obtained in Example 6 and the product of the present invention obtained in Example 7 were analyzed by X-ray fluorescence analysis. The potassium titanate whiskers of Comparative Example 1 were also analyzed by X-ray fluorescence analysis. Table 2 shows the results.

尚、 蛍光 X線分析に使用 した機器及び試験条件は以下 の通り である。  The equipment and test conditions used for X-ray fluorescence analysis are as follows.

蛍光 X線分析測定装置 : R I X - 3 0 0 0、 理学電機ェ 業 (株) 製 X-ray fluorescence analyzer: RIX-30000, manufactured by Rigaku Corporation

加圧成型器 : (株) 島津製作所製、 (圧力 = 7 t — 1 0 t → 1 5 t にてプ レス (ァノレ ミ リ ン グ) ) Pressure molding machine: manufactured by Shimadzu Corporation (Pressure = 7 t-10 t → 15 t press (anore milling))

アル ミ リ ン グ : C a t N o . 3 4 8 X M 1 内径 3 2 m m、 理学電機工業 (株) 製 Aluminum: C at No. 348 XM 1 32 mm inner diameter, manufactured by Rigaku Corporation

表 2 Table 2

単位%  Unit%

Figure imgf000024_0001
Figure imgf000024_0001

以上の結果から、 実施例 6 の本発明品は F e 2 O 3で、 実施例 7 の本発明品は Z r O 2で、 それぞれ被覆されて L る こ とが判る。 From the above results, it is understood that the product of the present invention of Example 6 is coated with Fe 2 O 3 , and the product of the present invention of Example 7 is coated with ZrO 2, which is coated with L.

実施例 8 Example 8

本発明品 N o . 1 ; Inventive product No. 1;

水溶性金属塩と して C u S 0 4 ' 5 H 20を用い、 且つ 添加量を 2 0 %とする以外は実施例 1 〜 7 と同様に して. 本発明の表面被覆ゥ ィ スカーを製造した。 Using C u S 0 4 '5 H 2 0 as a water-soluble metal salt, and except that the added amount of 2 0% in the same manner as in Example 1-7. A surface-coated disk of the present invention was produced.

本発明品 N o . 2 ; Inventive product No. 2;

水溶性金属塩と して C u S 0 4 * 5 H 20を用い、 且つ 添加量を 2 0 % とする以外は実施例 1 〜 7 と同様に して、 本発明の表面被覆ウ イ スカ一を製造 した。 Using C u S 0 4 * 5 H 2 0 as a water-soluble metal salt, and except that the added amount of 2 0% in the same manner as in Example 1-7, the surface covering window Lee ska present invention Manufactured one.

ブラ ン ク N 0. 1 ; Blank N 0.1;

水溶性金属塩を添加 しない以外は、 実施例 1 〜 7 と同 様に して、 チタ ン酸カ リ ウムゥ イ スカーを製造した。  A potassium titanate whisker was produced in the same manner as in Examples 1 to 7, except that no water-soluble metal salt was added.

本発明品 N o . 3 ; Inventive product No. 3;

水溶性金属塩と して C u S 0 4 * 5 H 20を用い、 添加 量を 2 0 % と し、 且つ p Hを 8. 0 に調整する以外は実 施例 1 ~ 7 と同様に して、 本発明の表面被覆ウ イ スカー を製造 した。 Using C u S 0 4 * 5 H 2 0 as a water-soluble metal salt, the additive amount is 2 0%, and p H in the same manner as the actual Examples 1 to 7 except for adjusting the 8.0 Thus, a surface-coated whisker of the present invention was produced.

ブラ ンク N o . 2 ; Blank No. 2;

水溶性金属塩を添加せず、 p Hを 8. 0 に調整する以 外は、 実施例 1 〜 7 と同様に して、 チタ ン酸カ リ ウムゥ ィ スカ ーを製造した。  A potassium titanate whisker was produced in the same manner as in Examples 1 to 7, except that the pH was adjusted to 8.0 without adding a water-soluble metal salt.

本発明品 N o. 1 〜 3及びブラ ン ク N o. 1 〜 2 の各 種ゥ イ ス力一について、 比表面積及び吸水量を測定 した ( 比表面積の測定方法は、 前記と同 じであ る。 The present invention product N o. 1 to 3 and bra down click N o. For 1 to each Taneu Lee's force one 2, measuring method of measuring the specific surface area and water absorption (specific surface area, the the same is there.

また、 吸水量は次のよ う に して測定した。 まず、 ゥ ィ ス カ 一 1 gを ビーカ一に採取 し、 1 1 0 °Cで 6 0 分間乾 燥させ、 デシケータ 一中にて 3 0 分間冷却 した。 この試 料に ビュ レ ッ ト にて水を滴下し、 チク ソ ト ロ ピーが出る 点 (滴定量) を読み取り、 吸水量と した。 結果を表 3 に 示す。 The water absorption was measured as follows. First, 1 g of disc was collected in a beaker and dried at 110 ° C for 60 minutes. It was dried and cooled in a desiccator for 30 minutes. Water was dropped on this sample with a burette, and the point at which the thixotropy appeared (titration) was read and the water absorption was taken. Table 3 shows the results.

表 3  Table 3

Figure imgf000026_0001
Figure imgf000026_0001

更に、 本発明品 N o. 2 〜 3 及びブラ ン ク N o. 1 の 各種ウ イ スカ 一 について、 蛍光 X線分析を行っ た。 結 を表 4 に示す。 Furthermore, X-ray fluorescence analysis was performed on various whiskers of the present invention Nos. 2 to 3 and blank No. 1. Table 4 shows the results.

表 4 Table 4

単位%  Unit%

Figure imgf000027_0001
Figure imgf000027_0001

表 4 か ら、 本実施例においては、 水溶性銅塩の使用に よ り、 酸化銅に よ っ て被覆さ れた表面被覆ウ イ スカ ーが 得 られる こ とが判 る。 更に、 表 3 力ヽ ら、 酸化銅の被覆に よ り、 吸水性が著 し く 低下 した表面被覆ウ イ ス カ ーが得 られる こ とが判 る。  From Table 4, it can be seen that, in this example, the use of the water-soluble copper salt can provide a surface-coated whisker coated with copper oxide. Furthermore, Table 3 shows that the coating with copper oxide can provide surface-coated whiskers with significantly reduced water absorption.

試験例 2 Test example 2

各種ウ イ ス カ 一 にっき、 以下の方法で Γ 電位を測定 し た。  The Γ potential was measured by the following method for various whiskers.

使用機器 ; Used equipment ;

流動電位測定装置 : Z P - 1 0 B、 (株) 島津製作所製 データ処理装置 : P C — 9 8 0 l F x、 日本電気 (株) 製 Streaming potential measurement device: ZP-10B, manufactured by Shimadzu Corporation Data processing device: PC — 980 lF x, manufactured by NEC Corporation

データ処理ソ フ ト : Z P — 1 0 B — P C 1 V e r 2. 1 2、 (株) 島津製作所 Data processing software: ZP—10B—PC1Ver 2.12, Shimadzu Corporation

試料充填用セル : 2 m m、 (株) 島津製作所製 Sample filling cell: 2 mm, manufactured by Shimadzu Corporation

ガラス濾紙 : 径 1 6 m m、 G B 1 0 0 R、 ァ ドノくンテ ツ ク · ト ー ョ ー (株) 製。 Glass filter paper: Diameter 16 mm, GB100R, manufactured by Adnotech Tohto Co., Ltd.

試料の調製 ; Sample preparation;

(1) サ ンプル 1 g に対 して、 流動液 1 0 0 m 1 (塩化力 リ ウムを 0. 0 0 1 モル リ ッ トルの割合で含む水溶 液を 目的の P Hに調整し、 且つ流動液抵抗が 8 0 0 Ω である溶液) を加え、 1 0 分間撹拌 してサンプルを分 散させ、 水性ス ラ リ ーを得た。  (1) For 1 g of the sample, adjust the flowing liquid to 100 m1 (aqueous solution containing 0.001 mol liter of lithium chloride) to the target pH, and A solution having a liquid resistance of 800 Ω) was added, and the mixture was stirred for 10 minutes to disperse the sample to obtain an aqueous slurry.

(2) 2 m mの充填セルを用 いて、 水性ス ラ リ ーをガラ ス 濾紙上に充填 した。  (2) The aqueous slurry was filled on glass filter paper using a 2 mm filling cell.

(3) これを、 流動電位測定装置にセ ッ ト して流動電位を 測定 し ( 2 2〜 2 6 °C ) 、 データ処理ソ フ ト によ り デ —夕 を処理した。  (3) This was set in a streaming potential measuring device, the streaming potential was measured (22 to 26 ° C), and the data was processed by a data processing software.

結果を図 1 に示す。 図 1 において、 各記号は次の通 り である。  The results are shown in Figure 1. In Fig. 1, each symbol is as follows.

〇 : 実施例 1 の本発明品 ( A 1 20 3被覆) ○: products of the present invention Example 1 (A 1 2 0 3 coating)

△ : 実施例 8 の本発明品 N o. 3 ( C u O被覆) □ : 実施例 6 の本発明品 ( F e 2 0 3被覆) Δ: Product of the present invention of Example 8 No. 3 (CuO coating) □: The present invention product of Example 6 (F e 2 0 3 coating)

V : 実施例 7 の本発明品 ( Z r 0 2被覆) V: The present invention product of Example 7 (Z r 0 2 coating)

X : チタ ン酸カ リ ウムウ イ スカ一 (市販品、 商品名 : ティ スモ D、 大塚化学 (株) 製)  X: potassium titanate (commercial product, trade name: Tismo D, manufactured by Otsuka Chemical Co., Ltd.)

図 1 から、 本発明の表面被覆ウ イ ス カ一力^ 変曲点を 有する こ とが明 らかである。 これらは、 変曲点を有 しな いチタ ン酸カ リ ゥ ムゥ ィ スカーに金属酸化物を被覆 した ものであ るから、 ウ イ スカ一表面に金属酸化物が均一に 被覆 している こ とが明白である。  From FIG. 1, it is clear that the surface covering whisker of the present invention has an inflection point. Since these are made by coating a metal oxide on a titanic acid palm whisker having no inflection point, the surface of the whisker is uniformly coated with the metal oxide. Is obvious.

試験例 3 Test example 3

実施例 1 の表面処理ゥ ィ スカー及び比較例 2 の導電性 ゥ イ ス カ ーを、 透過型電子顕微鏡 (商品名 : J E M 2 0 1 0、 日本電子 (株) 製) にて倍率約 5 万倍で観察 し 7 o  The surface-treated whiskers of Example 1 and the conductive whiskers of Comparative Example 2 were subjected to a transmission electron microscope (trade name: JEM210, manufactured by JEOL Ltd.) at a magnification of about 50,000. Observe at × 7 o

実施例 1 の表面処理チタ ン酸カ リ ウムウ イ スカ一は、 その表面に凹凸が認め られず、 それに も拘わ らず比表面 積が増大した り、 或いは変曲点が認識された りする こ と から、 5 万倍の倍率では観察できないよ う な大き さ、 即 ち n m単位又はそれ以下の大き さの超微細粒子がその表 面を覆っ ている ものと考え られる。  In the surface-treated potassium whisker of Example 1, no irregularities were observed on the surface, and in spite of this, the specific surface area increased or the inflection point was recognized. This suggests that ultra-fine particles of a size that cannot be observed at a magnification of 50,000 times, that is, nanometers or smaller, cover the surface.

一方、 比較例 2 の導電性ウ イ ス カ一は、 その表面に凹 凸があ り、 径 0 . 0 1 〜 0 . l u m程度の大き さの粒子 がその表面を覆つ ているのが観察された。 On the other hand, the conductive whisker of Comparative Example 2 had concaves and convexes on its surface and particles having a diameter of about 0.01 to 0.1 lum. Was observed covering the surface.

以上の結果から、 本発明の表面被覆チタ ン酸カ リ ウ ム ゥ イ スカーカ^ 従来の導電性ゥ イ スカー とは異なる新規 な物質である こ とが判る。  From the above results, it can be seen that the surface-coated potassium titanate of the present invention is a novel substance that is different from the conventional conductive dye.

試験例 4 Test example 4

実施例 8 の本発明品 N o . 1 について、 試験例 3 と同 様に して、 透過型電子顕微鏡によ り倍率約 5 万倍で観察 し、 本発明品の電子顕微鏡写真を撮影した。 該電子顕微 鏡写真を図 2 と して示す。  In the same manner as in Test Example 3, the product No. 1 of the present invention of Example 8 was observed at a magnification of about 50,000 using a transmission electron microscope, and an electron micrograph of the product of the present invention was taken. The electron micrograph is shown in FIG.

図 2 から、 本発明品の表面には、 付着 した酸化銅に由 来する よ う な凹凸は認め られないこ とが判る。  From FIG. 2, it can be seen that no irregularities due to the adhered copper oxide are observed on the surface of the product of the present invention.

Claims

請 求 の 範 囲 The scope of the claims ゥ イ スカー表面が n m単位又はそれ以下の大き さの 金属酸化物の超微細粒子及び金属水酸化物の超微細粒 子から選ばれる少な く と も 1 種で被覆されている こ と を特徴とする表面被覆ウ イ ス力一。  ゥ The surface of the whiskers is characterized by being coated with at least one selected from ultra-fine particles of metal oxide and ultra-fine particles of metal hydroxide having a size of nm or less. Surface coating wheel force. Γ電位と P H との相関関係を示す線グラ フにおいて 少な く と も 1 つの変曲点を有する こ とを特徴とする請 求の範囲第 1 項に記載の表面被覆ゥ ィ ス力一。  表面 The surface coating force according to claim 1, wherein the line graph showing the correlation between the electric potential and the PH has at least one inflection point. ゥ イ スカーの製造原料化合物を混合及び加熱 し、 得 られる仮繊維の集合体を水中にて解繊 し、 得られるス ラ リ 一に水溶性金属塩又はその水溶液を添加 した後、 酸又はアルカ リ を加えて中和 し、 次いで濾過 して仮繊 維を分取 し、 更にこれを乾燥、 加熱する こ とによ り得 られる請求の範囲第 1 項又は請求の範囲第 2項に記載 の表面被覆ウ イ ス カ ー。  混合 Mix and heat the raw material compounds for the production of whiskers, defibrate the resulting aggregate of temporary fibers in water, add the water-soluble metal salt or its aqueous solution to the resulting slurry, and then add the acid or alkali. And neutralizing the mixture, followed by filtration to separate a temporary fiber, followed by drying and heating to obtain a temporary fiber according to claim 1 or claim 2. Surface coated whisker. ウ イ スカ一力 チタ ン酸カ リ ウムゥ イ スカーである請 求の範囲第 1 項〜請求の範囲第 3項に記載の表面被覆 ゥ イ スカー。  4. The surface-coated whisker according to claim 1, wherein the whisker is a potassium titanate whisker.
PCT/JP1996/002463 1995-09-01 1996-08-29 Surface-coated whisker Ceased WO1997009471A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP7/225167 1995-09-01
JP22516795 1995-09-01

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WO1997009471A1 true WO1997009471A1 (en) 1997-03-13

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN113754969A (en) * 2021-10-08 2021-12-07 福建亚通新材料科技股份有限公司 HDPE/PVC blending modified material

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JPS62256800A (en) * 1986-04-30 1987-11-09 Otsuka Chem Co Ltd Magnetic substance
JPS63233099A (en) * 1986-12-19 1988-09-28 コーニング グラス ワークス Oxide-covered whisker product and manufacture
JPH0340998A (en) * 1989-07-06 1991-02-21 Nikkiso Co Ltd Whisker surface modification method
JPH05105533A (en) * 1991-10-11 1993-04-27 Toyota Autom Loom Works Ltd Production of fiber-reinforced ceramic composite material
JPH0681002A (en) * 1992-08-14 1994-03-22 Nisshin Flour Milling Co Ltd Whisker coated with superfine particle, sintered compact containing the whisker and their production
JPH06247799A (en) * 1993-02-19 1994-09-06 Toyota Motor Corp Whisker surface modification method
JPH07242904A (en) * 1994-03-04 1995-09-19 Nisshin Flour Milling Co Ltd Die cast reinforced metallic composite material formed by using whiskers adhered with superfine particles

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JPS62256800A (en) * 1986-04-30 1987-11-09 Otsuka Chem Co Ltd Magnetic substance
JPS63233099A (en) * 1986-12-19 1988-09-28 コーニング グラス ワークス Oxide-covered whisker product and manufacture
JPH0340998A (en) * 1989-07-06 1991-02-21 Nikkiso Co Ltd Whisker surface modification method
JPH05105533A (en) * 1991-10-11 1993-04-27 Toyota Autom Loom Works Ltd Production of fiber-reinforced ceramic composite material
JPH0681002A (en) * 1992-08-14 1994-03-22 Nisshin Flour Milling Co Ltd Whisker coated with superfine particle, sintered compact containing the whisker and their production
JPH06247799A (en) * 1993-02-19 1994-09-06 Toyota Motor Corp Whisker surface modification method
JPH07242904A (en) * 1994-03-04 1995-09-19 Nisshin Flour Milling Co Ltd Die cast reinforced metallic composite material formed by using whiskers adhered with superfine particles

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113754969A (en) * 2021-10-08 2021-12-07 福建亚通新材料科技股份有限公司 HDPE/PVC blending modified material
CN113754969B (en) * 2021-10-08 2022-11-01 福建亚通新材料科技股份有限公司 HDPE/PVC blending modified material

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