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WO1997003018A1 - Hydrous layered silicates and detergent compositions containing the same - Google Patents

Hydrous layered silicates and detergent compositions containing the same Download PDF

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Publication number
WO1997003018A1
WO1997003018A1 PCT/JP1996/000342 JP9600342W WO9703018A1 WO 1997003018 A1 WO1997003018 A1 WO 1997003018A1 JP 9600342 W JP9600342 W JP 9600342W WO 9703018 A1 WO9703018 A1 WO 9703018A1
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WO
WIPO (PCT)
Prior art keywords
water
layered
lithium
acid
gayate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP1996/000342
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French (fr)
Japanese (ja)
Inventor
Fumitomo Noritake
Taketoshi Ito
Yutaka Owa
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Lion Corp
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Lion Corp
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Filing date
Publication date
Application filed by Lion Corp filed Critical Lion Corp
Priority to DE19681492T priority Critical patent/DE19681492T1/en
Publication of WO1997003018A1 publication Critical patent/WO1997003018A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/12Water-insoluble compounds
    • C11D3/124Silicon containing, e.g. silica, silex, quartz or glass beads
    • C11D3/1246Silicates, e.g. diatomaceous earth
    • C11D3/1253Layer silicates, e.g. talcum, kaolin, clay, bentonite, smectite, montmorillonite, hectorite or attapulgite
    • C11D3/1273Crystalline layered silicates of type NaMeSixO2x+1YH2O
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/20Silicates
    • C01B33/36Silicates having base-exchange properties but not having molecular sieve properties
    • C01B33/38Layered base-exchange silicates, e.g. clays, micas or alkali metal silicates of kenyaite or magadiite type
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/02Softening water by precipitation of the hardness

Definitions

  • the present invention relates to a novel hydrated layered gay acid salt, a method for producing the same, a water softener containing the same as an active ingredient, and a detergent composition containing the same. More specifically, the present invention has a high cation exchange capacity and an exchange rate-a novel crystalline hydrated layered gayate, a method for producing the same, and a water softener having excellent ion exchange properties using the same as an active ingredient. And a detergent composition containing the same.
  • Hardness components contained in tap water combine with surfactants contained in detergents and fatty acids contained in dirt to form water-insoluble salts when washing clothes, dishes, bathtubs, toilet bowls, etc. It has long been known that the cleaning effect is significantly reduced. To prevent this, a substance that normally traps or blocks the hardness component in tap water, that is, a water softener, is added to the detergent. For a detergent composition for clothing, tripolyphosphoric acid was used. Sodium has been used as a water softener. However, due to the problem of eutrophication of rivers, a search was made for a substitute for sodium tripolyphosphate, and A-type zeolite, a type of synthetic zeolite, was generally used as a water softener. .
  • the function of the water softener refers to the ability to capture calcium ions, the main hardness component in tap water, and this performance is primarily evaluated by the cation exchange capacity. If a softener is used, surfactants that coexist, fatty acids in the soil, etc. Since it is necessary to quickly capture or block the hardness component before the hardness component in the tap water and water combine, it is also important to increase the rate of capturing calcium ions (cation exchange rate).
  • a first problem to be solved by the present invention is to provide a novel hydrated layered gay acid salt having a high cation exchange capacity and an exchange rate and exhibiting properties suitable as a water softener.
  • a second object is to provide a method for easily producing such a hydrated layered gate acid from easily available raw materials.
  • a third object is to provide a high-quality water softener containing the water-containing layered gayate as an active ingredient.
  • a fourth object is to provide a detergent composition containing the water softener as a component.
  • the present inventors have conducted intensive studies to develop a novel water softener suitable for use as a component of a cleaning agent. As a result, the inventors have found that some of sodium in hydrated layered sodium gateate can be converted to another aqueous solution.
  • the hydrated layered silicate having a specific composition replaced by lithium metal or alkaline earth metal has a higher cation exchange capacity than the synthetic zeolite conventionally used as a water softener. It has been found that it is an excellent water softener and that it can be produced by simple processing using easily available minerals such as mahite as raw materials. Based on this, the present invention has been accomplished. That is, the present invention provides a composition formula
  • M 1 is at least one metal selected from lithium, lithium and alkaline earth metals
  • n is the valence of M 1
  • X, y and z are in the following ranges: 0 x ⁇ 0.5, 3 ⁇ y ⁇ 7.5, 1 ⁇ z ⁇ 20
  • 23 N a-spin-one-particle relaxation time measured by solid-state nuclear magnetic resonance
  • Kanemai Doo NaHSi 2 0 5 -3H 2 0
  • Makatai Doo Na 2 Si 4 0 9 ⁇ 5 ⁇ 2 0
  • Ayler eye Doo Na 2 Si 8 0 17 '10H 2 0
  • Magadiai door NasSi! 4 0 29 ⁇ 10 ⁇ 2 0
  • Kenya Ai door Na 2 Si 2O O 41', such as 10H 2 O
  • the hydrated layered maleate of the present invention has a composition similar to that of mashite, but has a different crystal structure.
  • the water-containing layered gayate of the present invention can also be obtained by modifying the natural maltite produced in, for example, Kenya [“Am. Mineral. J Vol. 55, p. 358 (1970)]”. can get.
  • the power strength can also be obtained by synthesizing, but an example of actually synthesizing macaite has been described as S i 0 2 -Na 2 0-H 2 0 [Z. Kristallogr., Vol. 197, Page 1 (1991)], and those synthesized with the addition of diethanolamine [[Z. Kristallogr. J, Vol. 159, Page 203 (1982)] In any case, the ion exchange capacity of the known mahite is extremely small and cannot be put to practical use.
  • composition formula (I) is, for example, a composition formula
  • M 2 is at least one metal selected from lithium, sodium, potassium and alkaline earth metals
  • m is the valence of M 2
  • y and z ′ are in the following ranges: is a number. 3 ⁇ y ⁇ 7. 5, after 0 ⁇ z' ⁇ 20
  • acid treatment layered Gay salt material represented by the reduced portion of the metal M 2 therein, Natoriumu compound
  • it can be produced by treating with an aqueous solution containing a sodium compound and at least one metal compound selected from lithium, potassium and alkaline earth metals.
  • M 1 in the water-containing layered gayate of the present invention represented by the above composition formula (I) is at least one metal selected from lithium, potassium and alkaline earth metals. Potassium is preferred because a remarkable improvement in the exchange rate is observed.
  • n is the valence of M 1, if M 1 is lithium, potassium 1, in the case of alkaline earth metals is 2.
  • X is a number in the range of 0 to 0.5, but is preferably in the range of 0 to 0.3 in consideration of the cation exchange rate.
  • y is a number in the range of 3 to 7.5. If y is less than 3, the desired crystal structure cannot be obtained, and if y exceeds 7.5, the cation exchange capacity and cation exchange rate may decrease.
  • positive ion exchange capacity, positive ion exchange rate, etc., y is preferably in the range of 3.5 to 5.
  • z is a number in the range of 1 to 20, and therefore, this water-containing layered gayate always contains water in the crystal molecule. Will be.
  • the distinction between the water contained in the crystal molecules and the water adsorbed on the crystal particle surface is that the water adsorbed on the particle surface desorbs at low temperature, but the water contained in the crystal molecules is more Since it desorbs at a high temperature, it can be quantitatively performed using this property.
  • the amount of water contained in the crystal molecule, that is, z is preferably in the range of 3 to 3 from the viewpoint of properties.
  • the crystalline alkali metal gaylate of the present invention is essential to contain water of crystallization as described above, and includes a crystalline alkali metal gaylate produced by firing at a temperature of 600 ° C. or more. Are essentially different.
  • hydrated layered Gay salts of the present invention 23 N a- solid-state nuclear magnetic resonance spectroscopy (23 N a- solid NMR) measured spin one-lattice relaxation time of preferably less 35 seconds 0. 0. 25 seconds or less It is necessary to be. Those with spin-lattice relaxation times longer than 0.35 seconds do not exhibit high cation exchange capacity.
  • any of the known force titers described above exhibit a spin-lattice relaxation time of 0.4 seconds or more.
  • the spin-lattice relaxation time indicates the environment of the sodium ions contained between the layers of the hydrated layered gaterate, and such a difference clearly indicates a structural difference.
  • the lower limit of the spin-lattice relaxation time of the water-containing layered gayate of the present invention is not particularly limited, and it has been confirmed that a high cation exchange capacity is exhibited even if it is as small as 10 to 3 seconds.
  • the spin-lattice relaxation time is a value obtained by the following method.
  • 23 Na-solid state NMR was measured by the following method under an angle spinning method using a single pulse of 23 Na under magic angle spinning under the following conditions. Then, the least-squares fitting using the exponential function was performed, and the 23 Na spin-single lattice relaxation time was analyzed.
  • the analysis result is considered as a sum of the plurality of components, it is necessary to 23 N a spin one-lattice relaxation time of at least one component is in the above range.
  • the water-containing layered gayate of the present invention has a X-ray diffraction diagram of a known mahite titer (a number JCPDS23 indicated by the Joint Committee on Powder Diffraction Standards). -703 diffraction data), no clear peak may be observed at all, and there are halos that are recognized as amorphous on X-ray diffraction. When diffraction lines are observed, they often include those that show 0.989 to 0.97 nm, 0.49 to 0.53 nm, and 0.366 to 0.376 nm. It is not particularly necessary in the invention.
  • the chemical shift measured by 29 Si-solid state nuclear magnetic resonance spectroscopy of this hydrated layered silicate shows that each silicate unit in the crystal is bonded to the other three silicate units. The chemical shift shown is observed. This indicates that it has a layered structure.
  • Hydrated layered Gay salts of the present invention having the above composition and crystal structure, 250 C a COsmgZg more often 300 C a CO 3 mgZg than It shows a high cation exchange capacity as above.
  • the addition amount of the seed crystal is suitably in the range of 0.1 to 50% by weight based on Sio 2 of the component (A).
  • the seed crystal it is preferable to use a product obtained in the previous manufacturing process, but a natural product or a product obtained by another method may be used.
  • any method may be used for solid-liquid separation, it is important that drying is performed at a temperature of 120 ° C or less. If the drying is performed at a higher temperature, the crystal structure is changed, and it becomes difficult to obtain a strong titer. At this time, organic salts and inorganic salts are not added to the reaction system. It is advantageous to add H 2 O 2 to the reaction system because the molar ratio of H 2 O ZNa 20 can be made higher than the above range and the crystallization time can be greatly reduced.
  • organic and inorganic salts can be used, and in particular, citric acid, tartaric acid, acetic acid, sulfuric acid, hydrochloric acid, hydrogen bromide, hydrogen peroxide, thiocyanic acid, nitric acid, chloric acid, etc.
  • Alkali metal salts are preferred.
  • These organic salts and inorganic salts may be used alone or in combination of two or more, but the addition amount is 0.1 to 300% by weight based on the solid content of the reaction system. Is preferred.
  • the layered gayate is prepared by Once the salt raw material is acid-treated to form a layered gayate or layered gay acid with a reduced amount of alkali metal or alkaline earth metal, sodium compound or sodium compound and lithium, potassium and aluminum
  • the treatment is performed using a compound of at least one metal selected from the alkaline earth metals, for example, a salt or hydroxide thereof.
  • the acid those having an pH of 7 or less, preferably 4 or less when converted to an aqueous solution are advantageous. This acid may be used alone or in combination of two or more.
  • mineral acids such as hydrochloric acid, sulfuric acid, and nitric acid are preferable from the viewpoint that they require a small amount of use and are inexpensive.
  • the acid treatment in this manner, 50% or more, and preferably almost all, of the metal ions between layers originally contained in the layered gayate raw material are replaced (ion-exchanged) by hydrogen ions, and the layered gayate material is substantially layered.
  • the power of being acid ⁇ This method is an important point.
  • This acid treatment is preferably carried out by dispersing the layered gateate raw material in an aqueous solution in which an acid is dissolved or added. This condition achieves the above-mentioned degree of ion exchange by hydrogen ions and the desired maintenance of the layered structure. Is selected within the range.
  • a salt or hydroxide of sodium-containing alkali metal which is usually selected from a sodium compound or a sodium compound and lithium, potassium or alkaline earth metal.
  • Suitable salts of these metals include water-soluble chlorides, sulfates, nitrates and carbonates.
  • these alkali metal or alkaline earth metal compounds for example, their salts and hydroxides may be used alone or in combination of two or more.
  • the treatment conditions are appropriately set within a range in which the layered gayate or the layered gay acid can be converted into the hydrated layered gayate of the present invention. If the pH of the aqueous solution is lower than the above range, it is difficult to convert the layered gayate or layered gay acid into the water-containing layered gayate of the present invention.
  • the concentration of the aqueous solution of the sodium compound or the other alkali metal or alkaline earth metal salt or hydroxide is not particularly limited, but the amount is not less than the equivalent of the layered gayate or the layered gay acid.
  • the layered gayate raw material is dispersed in an aqueous acid solution to form a layered gayate or layered gay acid having a reduced interlayer ion content, and then the above-mentioned sodium compound or lithium, lithium, aluminum, or aluminum lye is added to the dispersion. It can also be carried out by adding a compound of at least one metal selected from earth metals, for example, a salt or a hydroxide. After this treatment, ordinary solid-liquid separation and drying are carried out to obtain the hydrous layered gayate of the present invention. The drying at this time is desirably performed at 120 ° C.
  • the hydrating agent of the present invention contains the water-containing layered silicate of the present invention thus obtained, has a high cation exchange capacity and an exchange rate, and is suitably used as, for example, a component of a detergent.
  • the water-containing layered gay salt of the present invention has excellent properties as a water softener, it is used in combination as at least one detergent component selected from an anionic surfactant and a nonionic surfactant. This gives an excellent cleaning composition.
  • anionic surfactant olefin sulfonic acid salt and aniline surfactant are used.
  • Alkyl benzene sulfonates, alkyl sulfates, alkyl ethoxy sulfates, sulfo fatty acid ester salts, higher fatty acid salts, ie, soaps, are used.
  • nonionic surfactants include alcohol ethoxylate in which ethylene oxide is added to alcohol, nonylphenol ethoxylate, adduct in which propylene oxide and ethylene oxide are added to alcohol, fatty acid alcohol amide, Sucrose fatty acid esters, alkylamine oxides and the like are used.
  • the detergent composition of the present invention contains at least one selected from these anionic surfactants and nonionic surfactants, and the concentration is preferably 0.5 to 80% by weight.
  • the concentration of the hydrous layered gayate is preferably from 0.1 to 60% by weight.
  • the detergent composition of the present invention may further comprise, if necessary, other surfactants such as an amphoteric surfactant and a cationic surfactant, an alkali builder, a calcium ion trapping builder, and the like, in addition to the above essential components.
  • surfactants such as an amphoteric surfactant and a cationic surfactant, an alkali builder, a calcium ion trapping builder, and the like, in addition to the above essential components.
  • Builders, enzymes, bleaches, and other additives can also be included.
  • the matric titer was identified by comparison with the diffraction diagram of JCPDS 23-703, and the others were identified from the three with the highest diffraction intensity.
  • the presence of amorphous was determined by the presence or absence of halo derived from amorphous.
  • a 300 ml aqueous solution was prepared, added to the sample dispersion, and ion-exchanged at 25 ° C for 10 minutes. Then, the solution was filtered, and the calcium ion concentration of the filtrate was quantified using EDTA, and determined by the following equation.
  • the unit is C a C 0 3 mg / g. Min.
  • Clay which is mainly composed of crystalline minerals such as Riki Orinite and Vermiculite, was dried at 200 ° C for 30 hours and used as inorganic soil.
  • Table 1 shows the soil composition of the artificial soil cloth obtained by subjecting the cloth in the range of 42 ⁇ 2% to the soil cloth.
  • the washing machine used was a two-tub washing machine (Mitsubishi Electric Corporation "Chikuma" CW-660W type).
  • 10 pieces of the above-mentioned artificial soiling cloth are sewn to the worn skin shirt to make the total weight 1 kg.
  • the water content of the above composition indicates the sum of water of crystallization (z) and attached water. The same applies hereinafter.
  • the mixture was filtered, washed with ion-exchanged water, separated into solid and liquid, and then dried at 60 ° C.
  • the composition of the obtained powder is
  • Example 2 The water content of the commercially available aqueous sodium gayate solution (No. 3 water glass) used in Example 1 was adjusted at 120 ° C. so that the molar ratio of H 20 / Na 20 became 18. The mixture was placed in a stainless steel container, and in so that Do and 2 wt% with respect to S i 0 2 gay acid Natoriumu in aqueous solution Ma Katai bets prepared in Example 1, with stirring, after addition It was sealed and crystallized at 120 ° C for 20 hours. After that, it was discharged from the container, washed with water and dried at 105 ° C. The resulting powder composition N a 2. T S i 4 .. It 0 9 - 5. the results in conjunction with Ma force Thai preparative powder X-ray diffraction by IH 2 0 were observed.
  • Tables 2 to 4 show the properties of the maizeite before the acid treatment in Example 1. Comparative Example 2
  • Tables 2 to 4 show the properties of the maize tile before the acid treatment in Example 3. 6 Table 2 Composition
  • Example 1 0 4.0 0 5.0 0 25.2
  • Example 2 K 0.10 4.1 15.2 0.3 5.5
  • Example 3 K 0 .1 9 4.05 30.3.5.6
  • Example 4 K 0.40 4.0.4.9 0.3.5.2
  • Example 5 Ca 0.1.4 4.0.0 4.80.14.9
  • Example 6 0 4.1 5.1 0. 2 5.3 Comparative example 1 0 4. 1 4. 8 0. 1 4.9 Comparative example 2 0 3. 9 4. 6 0. 1 4.7
  • Example 4 0.220 Clear peaks were not observed.Example 5 0.12 20 Clear peaks were not observed.Example 6 0.188 0.93 30.5 0.52 1 0.375 Comparative Example 1 0.4.18 Matches JCPDS 2 3—7 0 3 None Comparative Example 2 0.432 JC PD S 2 3— Matches 7 0 3 None Table 4
  • a detergent slurry having a solid content of 45% was prepared using each component other than the nonionic surfactant, the enzyme and the flavor in the composition shown in Table 5.
  • the detergent slurry was dried using an AC spray drying tower at a hot air temperature of 380 ° C. to a water content of 5% to obtain a spray-dried product.
  • a nonionic surfactant and water were introduced into the above-mentioned dried product into a continuous kneader (KRC Kneader # 2, manufactured by Kurimoto Tetsusho Co., Ltd.) to obtain a dense and uniform kneaded product.
  • This kneaded product was made into a cylindrical pellet by passing through a perforated plate provided at the outlet of the cylinder.
  • the pellets are introduced into a crusher [Speed Mill ND-10 Type Okada Seie Co., Ltd.] together with the cooling air and pulverized.
  • a detergent composition having the composition shown in Table 5 was obtained.
  • Table 5 also shows the results of examining the detergency of these detergent compositions. 8 Table 5
  • a cleaning composition having the composition shown in Table 6 was prepared in the same manner as in Example 7.
  • Table 6 shows the detergency of these detergent compositions. 9 Table 6
  • the water-containing layered gay acid salt of the present invention has a high cation exchange capacity and an exchange rate, and has favorable properties as a water softener. Therefore, it can be suitably used as a water softener, a water treatment agent, a cleaning agent, and the like. Also this The detergent composition containing the compound shows superior detergency than the composition containing the conventional calcium ion trapping builder.

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  • Oil, Petroleum & Natural Gas (AREA)
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Abstract

Hydrous layered silicates represented by the following compositional formula: (M1x/n, Na1-x/n)2SiyO2y+1.zH2O (wherein M1 represents at least one metal selected among lithium, potassium and alkaline earth metals; n represents the valency of metal M1; and x, y and z are numbers, respectively, in the ranges of 0 ≤ x ≤ 0.5, 3 ≤ y ≤ 7.5 and 1 ≤ z ≤ 20) and having a spin-lattice relaxation time of 0.35 sec or less as determined by 23Na-solid nuclear magnetic resonance spectrometry. The silicates have high cation-exchange capacities and rates and suitable properties as water softeners and so forth, thus being suitable for water softeners, water treatments, detergents, and so forth.

Description

明 細 書 含水層状ゲイ酸塩及びそれを含有する洗浄剤組成物 技術分野  Description Hydrated layered gayate and detergent composition containing the same

本発明は、 新規な含水層状ゲイ酸塩、 その製造方法、 それを有効成分 とする水軟化剤及びそれを含有する洗浄剤組成物に関するものである。 さらに詳しくいえば、 本発明は高い陽イオン交換容量と交換速度をもつ- 新規な結晶性含水層状ゲイ酸塩、 それを製造する方法、 それを有効成分 とするイオン交換性の優れた水軟化剤及びそれを含有する洗浄剤組成物 に関するものである。 背景技術  The present invention relates to a novel hydrated layered gay acid salt, a method for producing the same, a water softener containing the same as an active ingredient, and a detergent composition containing the same. More specifically, the present invention has a high cation exchange capacity and an exchange rate-a novel crystalline hydrated layered gayate, a method for producing the same, and a water softener having excellent ion exchange properties using the same as an active ingredient. And a detergent composition containing the same. Background art

水道水中に含まれる硬度成分は、 衣料、 食器、 浴槽、 便器などを洗浄 する際に、 洗浄剤に含まれる界面活性剤や汚垢中に含まれる脂肪酸など と結合し、 水不溶性の塩を生成し、 著しく洗浄効果を減ずることが古く から知られている。 これを防止するために、 通常水道水中の硬度成分を 捕捉あるいは封鎖する物質、 すなわち水軟化剤が洗浄剤に配合されてお り、 衣料用の洗浄剤組成物については、 古くはトリポリ リ ン酸ナトリゥ ムが水軟化剤として用いられていた。 しかしながら、 河川の富栄養化の 問題から、 このトリポリ リン酸ナトリゥムの代替物質の探索が行われ、 合成ゼォライ 卜の 1種である A型ゼォライ 卜が水軟化剤として一般に用 いられるようになった。  Hardness components contained in tap water combine with surfactants contained in detergents and fatty acids contained in dirt to form water-insoluble salts when washing clothes, dishes, bathtubs, toilet bowls, etc. It has long been known that the cleaning effect is significantly reduced. To prevent this, a substance that normally traps or blocks the hardness component in tap water, that is, a water softener, is added to the detergent. For a detergent composition for clothing, tripolyphosphoric acid was used. Sodium has been used as a water softener. However, due to the problem of eutrophication of rivers, a search was made for a substitute for sodium tripolyphosphate, and A-type zeolite, a type of synthetic zeolite, was generally used as a water softener. .

一方、 近年、 家庭用洗浄剤のコンパク ト化が推進される中で、 洗浄剤 成分の高機能化が求められ、 A型ゼオライ トに変わりうる高機能の水軟 化剤が求められている。 この目的において、 「水軟化剤の機能」 とは水 道水中の主たる硬度成分であるカルシウムイオンの捕捉性能を指し、 こ の捕捉性能は陽イオン交換容量によって主に評価されるが、 同時に、 水 軟化剤を使用する場合には、 共存する界面活性剤や汚垢中の脂肪酸など と水道水中の硬度成分が結合する前に速やかに硬度成分を捕捉あるいは 封鎖する必要があるため、 このカルシウムイオンを捕捉する速度 (陽ィ オン交換速度) を大きくすることも重要である。 On the other hand, in recent years, as household detergents have become more compact, there has been a demand for higher functionality of detergent components, and there has been a demand for highly functional water softeners that can be converted to A-type zeolites. For this purpose, the function of the water softener refers to the ability to capture calcium ions, the main hardness component in tap water, and this performance is primarily evaluated by the cation exchange capacity. If a softener is used, surfactants that coexist, fatty acids in the soil, etc. Since it is necessary to quickly capture or block the hardness component before the hardness component in the tap water and water combine, it is also important to increase the rate of capturing calcium ions (cation exchange rate).

このような事情から、 例えば 5型ジケィ酸ナトリウムのような、 結晶 性のゲイ酸ナトリウムやその改質物を水軟化剤として用いることが提案 されているが (特公平 1—4 1 1 1 6号公報) 、 この 5型ジケィ酸ナト リゥムは、 N a 20/ S i 0 2モル比が 0 . 5付近の無定形ゲイ酸ナトリ ゥムを 7 0 0 °C付近の温度で焼成することによって製造されるが、 水溶 性である上、 水に分散させた場合、 結晶構造が変化するため、 カルシゥ ムイオン捕捉性能が十分なものとはいえない。 Under such circumstances, it has been proposed to use crystalline sodium gayate or a modified product thereof such as sodium type 5 dicayate as a water softener (Japanese Patent Publication No. 1-41116) publication), the type 5 Jikei acid isocyanatomethyl Riumu, by firing at N a 2 0 / S i 0 2 molar ratio to zero. 5 near the amorphous Gay acid sodium © beam of near 7 0 0 ° C temperature Although produced, it is water-soluble and, when dispersed in water, changes its crystal structure, so that calcium ion-trapping performance cannot be said to be sufficient.

このような欠点を克服するために、 周期表 I I a、 I I b、 I l i a , I V a又は V I I I族に属する元素を添加して水溶性を抑制したアル力 リ金属ゲイ酸塩が提案されている (特開平 5— 1 8 4 9 4 6号公報) 。 しかしながら、 このものも焼成によって製造されることから、 得られる 結晶性のアルカリ金属ゲイ酸塩は、 添加物の有無にかかわらず、 基本的 に無水物となるため、 イオン交換速度が小さく、 十分な機能をもつもの とはならない。 さらに、 このイオン交換速度を改良するために、 力リウ ムとナトリウムを含ませた結晶性アル力リ金属ゲイ酸塩が提案されてい るが (特開平 6— 1 2 8 5 9 0号公報) 、 このものは、 水溶性である上、 カリウムを多く含有させると吸湿しやすく、 取り扱いにくいという欠点 がある。  In order to overcome such drawbacks, there has been proposed an alkali metal silicate in which water solubility is suppressed by adding an element belonging to Group IIa, IIb, Ilia, IVa or VIII of the periodic table. (Japanese Unexamined Patent Publication No. 5-184496). However, since this is also produced by calcination, the obtained crystalline alkali metal gaterate is basically an anhydride regardless of the presence or absence of additives, so that the ion exchange rate is low and sufficient. It does not have a function. Further, in order to improve the ion exchange rate, there has been proposed a crystalline alkali metal silicate containing lithium and sodium (Japanese Patent Application Laid-Open No. Hei 6-128590). However, this is not only water-soluble, but also has a drawback that when it contains a large amount of potassium, it easily absorbs moisture and is difficult to handle.

本発明が解決しょうとする第一の課題は、 高い陽イオン交換容量と交 換速度をもち、 水軟化剤として好適な性質を示す新規な含水層状ゲイ酸 塩を提供することである。 また第二の課題は、 このような含水層状ゲイ 酸塩を簡単に入手しうる原料から簡単に製造する方法を提供することで ある。 第三の課題は、 この含水層状ゲイ酸塩を有効成分とする高品質の 水軟化剤を提供することである。 第四の課題は、 この水軟化剤を成分と して含有する洗浄剤組成物を提供することである。 そのほかの課題は、 以下に示す本発明の説明によりおのずから明らかになるであろう。 発明の開示 A first problem to be solved by the present invention is to provide a novel hydrated layered gay acid salt having a high cation exchange capacity and an exchange rate and exhibiting properties suitable as a water softener. A second object is to provide a method for easily producing such a hydrated layered gate acid from easily available raw materials. A third object is to provide a high-quality water softener containing the water-containing layered gayate as an active ingredient. A fourth object is to provide a detergent composition containing the water softener as a component. Other problems will be evident from the following description of the present invention. Disclosure of the invention

本発明者らは、 洗浄剤の成分として用いるのに適した新規な水軟化剤 を開発するために鋭意研究を重ねた結果、 含水層状ゲイ酸ナトリウムの 中のナトリゥムの一部を他のアル力リ金属又はアル力リ土類金属により 置き換えて、 特定の組成とした含水層状ゲイ酸塩が、 従来水軟化剤とし て用いられている合成ゼォライ 卜に比較して、 より高い陽イオン交換容 量と交換速度を示し、 優れた水軟化剤となること、 及びこのものはマ力 タイ 卜のような簡単に入手しうる鉱物を原料として簡単な処理により製 造しうることを見出し、 この知見に基づいて本発明をなすに至った。 すなわち、 本発明は、 組成式  The present inventors have conducted intensive studies to develop a novel water softener suitable for use as a component of a cleaning agent. As a result, the inventors have found that some of sodium in hydrated layered sodium gateate can be converted to another aqueous solution. The hydrated layered silicate having a specific composition replaced by lithium metal or alkaline earth metal has a higher cation exchange capacity than the synthetic zeolite conventionally used as a water softener. It has been found that it is an excellent water softener and that it can be produced by simple processing using easily available minerals such as mahite as raw materials. Based on this, the present invention has been accomplished. That is, the present invention provides a composition formula

(M' x/n. N a !-x/„) 2S i y02y + i · z H20 ( I ) (M 'x / n. N a! -X / „) 2 S i y 0 2 y + iz H 2 0 (I)

(式中の M1はリチウム、 力リゥム及びアル力リ土類金属の中から選 ばれた少なく とも 1種の金属、 nは M1の原子価であり、 X, y , zは 次の範囲の数である。 0 x≤0. 5、 3≤ y≤ 7. 5、 1≤ z≤ 20) で表わされ、 かつ23 N a—固体核磁気共鳴により測定されたスピン一格 子緩和時間が 0. 35秒以下であるという特徴を有する含水層状ゲイ酸 塩を提供することによって、 前記の課題を解決したものである。 (Where M 1 is at least one metal selected from lithium, lithium and alkaline earth metals, n is the valence of M 1 , and X, y and z are in the following ranges: 0 x ≤ 0.5, 3 ≤ y ≤ 7.5, 1 ≤ z ≤ 20), and 23 N a-spin-one-particle relaxation time measured by solid-state nuclear magnetic resonance The above-mentioned problem has been solved by providing a water-containing layered gay acid salt having a characteristic value of 0.35 seconds or less.

これまで、 結晶性の含水アル力リ金属ケィ酸塩としては、 カネマイ ト (NaHSi205 -3H20) 、 マカタイ ト (Na2Si409 ·5Η20) 、 アイラーアイ ト (Na2Si8017'10H20) 、 マガディアイ ト (NasSi! 4029 ·10Η20) 、 ケニヤ アイ ト (Na2Si2OO41'10H2O) などが一般に知られており、 これらはいず れもシリケー卜のみからなる層構造とその層間に交換可能と通常考えら れうるアルカリ金属イオンを含んでいる。 本発明の含水層状ゲイ酸塩は、 マ力タイ 卜に類似の組成を有しているが、 結晶構造が異なっている。 本発明の含水層状ゲイ酸塩は、 例えば、 ケニヤ [ 「Am. Mineral. J 第 55巻, 第 358ページ (1970年) ] などで産出した天然マ力タイ トを改質することによつても得られる。 Previously, as a crystalline hydrated Al force Li metal Kei salt, Kanemai Doo (NaHSi 2 0 5 -3H 2 0 ), Makatai Doo (Na 2 Si 4 0 9 · 5Η 2 0), Ayler eye Doo (Na 2 Si 8 0 17 '10H 2 0), Magadiai door (NasSi! 4 0 29 · 10Η 2 0), Kenya Ai door (Na 2 Si 2O O 41', such as 10H 2 O) are known in general, these Yes Each of them contains a layer structure composed of only silicate and an alkali metal ion which can be generally considered to be exchangeable between the layers. The hydrated layered maleate of the present invention has a composition similar to that of mashite, but has a different crystal structure. The water-containing layered gayate of the present invention can also be obtained by modifying the natural maltite produced in, for example, Kenya [“Am. Mineral. J Vol. 55, p. 358 (1970)]”. can get.

また、 マ力タイ トは、 合成することによつても得ることができるが、 マカタイ トを実際に合成した例は、 これまで、 S i 02- N a 20- H20 系水熱反応で合成したもの [ 「Z. Kristallogr.」 第 197巻, 第 1ぺ ージ (1991年) ] 及びジエタノールアミ ンを添加して合成したもの [「Z. Kristallogr.J 第 159巻, 第 203ページ (1982年) ] が報告されて いるだけである。 いずれにしても、 公知のマ力タイ 卜のイオン交換容量 は極めて小さく、 実用に供することはできない。 In addition, the power strength can also be obtained by synthesizing, but an example of actually synthesizing macaite has been described as S i 0 2 -Na 2 0-H 2 0 [Z. Kristallogr., Vol. 197, Page 1 (1991)], and those synthesized with the addition of diethanolamine [[Z. Kristallogr. J, Vol. 159, Page 203 (1982)] In any case, the ion exchange capacity of the known mahite is extremely small and cannot be put to practical use.

前記組成式 ( I ) で表わされる含水層状ゲイ酸塩は、 例えば組成式 The aqueous layered gayate represented by the composition formula (I) is, for example, a composition formula

M2 2/mS i y02y + 1 · z ' H20 ( I I ) M 2 2 / m S i y 0 2y + 1z 'H 2 0 (II)

(式中の M2はリチウム、 ナトリウム、 カリウム及びアルカリ土類金 属の中から選ばれた少なく とも 1種の金属、 mは M2の原子価であり、 y, z'は次の範囲の数である。 3≤y≤ 7. 5、 0≤ z'≤ 20) で表わされる層状ゲイ酸塩原料を酸処理して、 その中の金属 M2の一部 を減少させたのち、 ナトリゥム化合物又はナト リゥム化合物とリチウム、 力リウム及びアル力リ土類金属の中から選ばれた少なく とも 1種の金属 の化合物とを含有する水溶液で処理することによって製造することがで きる。 発明を実施するための最良の形態 (Where M 2 is at least one metal selected from lithium, sodium, potassium and alkaline earth metals, m is the valence of M 2 , and y and z ′ are in the following ranges: is a number. 3≤y≤ 7. 5, after 0≤ z'≤ 20) by acid treatment layered Gay salt material represented by the reduced portion of the metal M 2 therein, Natoriumu compound Alternatively, it can be produced by treating with an aqueous solution containing a sodium compound and at least one metal compound selected from lithium, potassium and alkaline earth metals. BEST MODE FOR CARRYING OUT THE INVENTION

前記の組成式 ( I ) で表わされる本発明の含水層状ゲイ酸塩中の M1 は、 リチウム、 カリウム及びアルカリ土類金属の中から選ばれた少なく とも 1種の金属であるが、 陽イオン交換速度の著しい向上が認められる ところからカリウムが好ましい。 nは M1の原子価であり、 M1がリチウ ム、 カリウムの場合は 1、 アルカリ土類金属の場合は 2である。 また、 Xは 0〜0. 5の範囲の数であるが、 陽イオン交換速度を考慮すれば、 特に 0〜0. 3の範囲が好ましい。 yは 3〜7. 5の範囲の数である。 この yが 3未満では所望の結晶構造のものが得られないし、 7. 5を超 えると陽イオン交換容量や陽イオン交換速度が低下することがある。 結 晶構造、 陽ィォン交換容量及び陽ィォン交換速度などの点から yは 3. 5〜5の範囲が好ましい。 一方、 zは 1~20の範囲の数であり、 したがって、 この含水層状ゲイ酸塩は、 結晶分子中に水を必ず含んでい ることになる。 結晶分子中に含まれる水と結晶粒子表面に吸着している 水との区別は、 粒子表面に吸着している水は、 低い温度で脱離するが、 結晶分子中に含まれる水は、 より高い温度で脱離するので、 この性質を 利用して定量的に行うことができる。 結晶分子中に含まれる水の量すな わち zとしては、 性状の点から 3〜了の範囲が好ましい。 本発明の結晶 性アル力リ金属ゲイ酸塩は、 このように結晶水を含むことを必須として おり、 600°C以上の温度で焼成することによって製造される結晶性ァ ルカリ金属ゲイ酸塩とは本質的に異なるものである。 M 1 in the water-containing layered gayate of the present invention represented by the above composition formula (I) is at least one metal selected from lithium, potassium and alkaline earth metals. Potassium is preferred because a remarkable improvement in the exchange rate is observed. n is the valence of M 1, if M 1 is lithium, potassium 1, in the case of alkaline earth metals is 2. X is a number in the range of 0 to 0.5, but is preferably in the range of 0 to 0.3 in consideration of the cation exchange rate. y is a number in the range of 3 to 7.5. If y is less than 3, the desired crystal structure cannot be obtained, and if y exceeds 7.5, the cation exchange capacity and cation exchange rate may decrease. From the viewpoint of crystal structure, positive ion exchange capacity, positive ion exchange rate, etc., y is preferably in the range of 3.5 to 5. On the other hand, z is a number in the range of 1 to 20, and therefore, this water-containing layered gayate always contains water in the crystal molecule. Will be. The distinction between the water contained in the crystal molecules and the water adsorbed on the crystal particle surface is that the water adsorbed on the particle surface desorbs at low temperature, but the water contained in the crystal molecules is more Since it desorbs at a high temperature, it can be quantitatively performed using this property. The amount of water contained in the crystal molecule, that is, z, is preferably in the range of 3 to 3 from the viewpoint of properties. The crystalline alkali metal gaylate of the present invention is essential to contain water of crystallization as described above, and includes a crystalline alkali metal gaylate produced by firing at a temperature of 600 ° C. or more. Are essentially different.

さらに、 本発明の含水層状ゲイ酸塩は、 23N a—固体核磁気共鳴分光 (23N a—固体 NMR) で測定したスピン一格子緩和時間が 0. 35秒 以下好ましくは 0. 25秒以下であることが必要である。 このスピン一 格子緩和時間が 0. 35秒を超えるものは、 高い陽イオン交換容量を発 現しない。 例えば、 先に記した公知のマ力タイ トは、 いずれも 0. 4秒 以上のスピン一格子緩和時間を示す。 スピン一格子緩和時間は含水層状 ゲイ酸塩の層間に含まれるナト リゥムイオンの環境を示すものであり、 このような値の差は明らかに構造上の違いを表わしている。 本発明の含 水層状ゲイ酸塩のスピン一格子緩和時間の下限については特に制限はな く、 10—3秒という小さいものであっても高い陽イオン交換容量を示す ことが確かめられている。 Further, hydrated layered Gay salts of the present invention, 23 N a- solid-state nuclear magnetic resonance spectroscopy (23 N a- solid NMR) measured spin one-lattice relaxation time of preferably less 35 seconds 0. 0. 25 seconds or less It is necessary to be. Those with spin-lattice relaxation times longer than 0.35 seconds do not exhibit high cation exchange capacity. For example, any of the known force titers described above exhibit a spin-lattice relaxation time of 0.4 seconds or more. The spin-lattice relaxation time indicates the environment of the sodium ions contained between the layers of the hydrated layered gaterate, and such a difference clearly indicates a structural difference. The lower limit of the spin-lattice relaxation time of the water-containing layered gayate of the present invention is not particularly limited, and it has been confirmed that a high cation exchange capacity is exhibited even if it is as small as 10 to 3 seconds.

なお、 このスピン一格子緩和時間は、 次に示す方法により求めた値で ある。 すなわち、 23N a—固体 NMRを、 下記の条件により、 マジック ァングルスピニング下において、 23N aシングルパルスを用いたィンバ 一ジョ ンリ力バリ一法で測定し、 ピーク トップ強度を待ち時間に対して、 指数関数による最小二乗フィ ッティ ングを行い、 23N aスピン一格子緩 和時間の解析を行った。 解析した結果が複数成分の和として考えられる 場合には、 少なくとも一つの成分の23 N aスピン一格子緩和時間が上記 範囲にあることが必要である。 [23N a—固体 NMR測定条件] The spin-lattice relaxation time is a value obtained by the following method. In other words, 23 Na-solid state NMR was measured by the following method under an angle spinning method using a single pulse of 23 Na under magic angle spinning under the following conditions. Then, the least-squares fitting using the exponential function was performed, and the 23 Na spin-single lattice relaxation time was analyzed. When the analysis result is considered as a sum of the plurality of components, it is necessary to 23 N a spin one-lattice relaxation time of at least one component is in the above range. [ 23 N a—Solid state NMR measurement conditions]

装 置 日本電子工業 (株) 製 薩 GX- 270 測 定 核 23N a Equipment JEOL Ltd. Satsu GX-270 Measurement core 23 Na

観 測 周 波 数 71. 464MH z  Observation frequency 71. 464MHz

観 測 幅 15015. OH z  Observation width 15015.OH z

データポイント 8192  Data points 8192

パ ノレ ス 幅 23 N a 180° パルス = 0.4 5.4 m 積算繰り返し 3 s e c Pulse width 23 N a 180 ° pulse = 0.4 5.4 m Repeated integration 3 sec

待 ち 時 間 0. 01〜: 10000 m s e cの範囲の 0点 試 料 回 転 数 4. 0 k H z  Waiting time 0.01-: 0 points in the range of 10,000 msec Sample rotation speed 4.0 kHz

積 算 回 数 16回  Number of accumulation 16 times

ウィ ンドウ処理 B F = 20H z, T 3 = 20%, T 4 = 50% 測 定 温 度  Window treatment B F = 20 Hz, T 3 = 20%, T 4 = 50% Measurement temperature

化学シフ ト基準 1 mo 1 ZL塩化ナトリウム水溶液  Chemical shift standard 1 mo 1 ZL sodium chloride aqueous solution

(外部基準; 0. 0 p pm) 本発明の含水層状ゲイ酸塩は、 その X線回折図において、 公知のマ力 タイ トの回折線図 (粉末回折標準に関する合同委員会が示した番号 JCPDS23- 703の回折データ) と一致するとは限らず、 明瞭なピークが全 く観測されない場合もあるし、 また、 X線回折上は非晶質と認められる ハローも存在する。 回折線が観測される場合には、 0. 89〜0. 97 nm、 0. 49-0. 53 nm及び 0. 366〜0. 376 nmを示す ものを含むことが多いが、 このことは本発明においては、 特に必要では ない。 なお、 この含水層状ケィ酸塩の29 S i—固体核磁気共鳴分光で測 定した化学シフ トでは、 結晶中の個々のシリケート単位が他の 3つのシ リケー ト単位と結合していることを示す化学シフ 卜が観測される。 これ は、 層状構造を有していることを示している。 (External standard; 0.0 ppm) The water-containing layered gayate of the present invention has a X-ray diffraction diagram of a known mahite titer (a number JCPDS23 indicated by the Joint Committee on Powder Diffraction Standards). -703 diffraction data), no clear peak may be observed at all, and there are halos that are recognized as amorphous on X-ray diffraction. When diffraction lines are observed, they often include those that show 0.989 to 0.97 nm, 0.49 to 0.53 nm, and 0.366 to 0.376 nm. It is not particularly necessary in the invention. The chemical shift measured by 29 Si-solid state nuclear magnetic resonance spectroscopy of this hydrated layered silicate shows that each silicate unit in the crystal is bonded to the other three silicate units. The chemical shift shown is observed. This indicates that it has a layered structure.

このような組成及び結晶構造を有する本発明の含水層状ゲイ酸塩は、 250 C a COsmgZg以上、 多くの場合 300 C a CO3mgZg以 上という高い陽イオン交換容量を示す。 Hydrated layered Gay salts of the present invention having the above composition and crystal structure, 250 C a COsmgZg more often 300 C a CO 3 mgZg than It shows a high cation exchange capacity as above.

次に、 本発明の含水層状ゲイ酸塩の製造方法の例について説明する。 この製造方法としては、 例えば前記 「Z. Kristallogr.」 第 197卷, 第 1ページ(1991年)に記載されている方法を応用したものが挙げられる, すなわち、 この方法によると、 (A) S i 02/M3 20 (ただし M3は リチウム、 ナトリゥム及び力リゥムの中から選ばれた少なく とも 1種の 金属) のモル比が 1〜20で、 H2Oノ M3 2O (ただし、 M3は前記と同 じ意味をもつ) のモル比が 5〜 40のアル力リ金属ゲイ酸塩の水溶液に、 (B) 組成式 Next, an example of the method for producing a water-containing layered gayate of the present invention will be described. As this production method, for example, a method which applies the method described in the aforementioned “Z. Kristallogr.”, Vol. 197, page 1, (1991) can be mentioned. That is, according to this method, (A) S in i 0 2 / M 3 2 0 ( provided that M 3 represents lithium, one metal at least selected from among Natoriumu and force Riumu) molar ratio of 1 to 20, H 2 O Roh M 3 2 O ( However, M 3 is an aqueous solution of Al force Li metal Gay acid salt molar ratio 5-40 of having) the and the same meaning, (B) compositional formula

M3 2S i y02y + 1 · z'H20 ( I I I ) M 3 2 S i y 0 2y + 1 z'H 2 0 (III)

(式中の Μ3, y, z'は前記と同じ意味をもつ) (Where Μ 3 , y, z 'have the same meaning as above)

で表わされる層状アル力リ金属ゲイ酸塩を種晶として加えて、 水熱反応 させることによって前記組成式 ( I I ) で表わされる層状ゲイ酸塩原料 を製造する。 この種晶の添加量は (A) 成分の S i 02に対して 0. 1 〜50重量%の範囲が適当である。 この種晶としては、 前の製造工程に おいて得られた生成物を用いるのが好ましいが、 天然産出のものやその 他の方法で得たものを用いてもよい。 Is added as a seed crystal, and a hydrothermal reaction is performed to produce a layered gaylate raw material represented by the above composition formula (II). The addition amount of the seed crystal is suitably in the range of 0.1 to 50% by weight based on Sio 2 of the component (A). As the seed crystal, it is preferable to use a product obtained in the previous manufacturing process, but a natural product or a product obtained by another method may be used.

この反応に用いられる原料については特に制限はなく、 種々のものを 用いることができるが、 製造コス トの面から、 一般的に入手が容易な水 ガラス、 あるいはアルカリ金属の水酸化物や炭酸塩水溶液と粉体シリカ との組合せなどが好適である。 また、 場合によっては、 反応組成中の N aの一部又は全部を他のアル力リ金属に置き換えて水熱反応させても よい。 この原料は十分に混合して反応混合物を調製したのち、 通常 80 〜250°C、 好ましくは 90〜200°Cの範囲の温度で結晶化を行う。 反応後 (結晶化終了後) 、 反応混合物を水洗したのち、 固液分離して乾 燥することにより、 マ力タイ トを得る。 固液分離の方法はいかなる方法 でもよいが、 乾燥は 120°C以下の温度で行うことが肝要である。 これ より高い温度で乾燥すると、 結晶構造が変化してしまい、 マ力タイ 卜を 得ることが難しくなる。 なお、 この際、 上記反応系に有機塩、 無機塩な どを添加すると、 反応系の H 2 O ZN a 20モル比を前記の範囲よりも高 くすることができるとともに、 結晶化時間を大幅に短縮することができ るので有利である。 この有機塩や無機塩としては、 種々のものが利用可 能であるが、 特にクェン酸、 酒石酸、 酢酸、 硫酸、 塩酸、 臭化水素、 ョ ゥ化水素、 チォシアン酸、 硝酸、 塩素酸などのアルカリ金属塩が好まし い。 これらの有機塩や無機塩は、 それぞれ単独で用いてもよいし、 2種 以上を組み合わせてもよいが、 添加量は上記反応系の固形分に対して、 0 . 1〜3 0 0重量%が好ましい。 There are no particular restrictions on the raw materials used in this reaction, and various ones can be used. However, in view of production costs, water glass, alkali metal hydroxides and carbonates, which are generally easily available, are used. A combination of an aqueous solution and powdered silica is suitable. Further, in some cases, a part or all of Na in the reaction composition may be replaced with another aluminum metal to cause a hydrothermal reaction. After the raw materials are thoroughly mixed to prepare a reaction mixture, crystallization is carried out at a temperature usually in the range of 80 to 250 ° C, preferably 90 to 200 ° C. After the reaction (after completion of crystallization), the reaction mixture is washed with water, separated into a solid and a liquid, and dried to obtain a strong titer. Although any method may be used for solid-liquid separation, it is important that drying is performed at a temperature of 120 ° C or less. If the drying is performed at a higher temperature, the crystal structure is changed, and it becomes difficult to obtain a strong titer. At this time, organic salts and inorganic salts are not added to the reaction system. It is advantageous to add H 2 O 2 to the reaction system because the molar ratio of H 2 O ZNa 20 can be made higher than the above range and the crystallization time can be greatly reduced. Various organic and inorganic salts can be used, and in particular, citric acid, tartaric acid, acetic acid, sulfuric acid, hydrochloric acid, hydrogen bromide, hydrogen peroxide, thiocyanic acid, nitric acid, chloric acid, etc. Alkali metal salts are preferred. These organic salts and inorganic salts may be used alone or in combination of two or more, but the addition amount is 0.1 to 300% by weight based on the solid content of the reaction system. Is preferred.

このようにして得た前記組成式 ( I I ) で表わされる層状ゲイ酸塩原 料から、 本発明の組成式 ( I ) で表わされる含水層状ゲイ酸塩を製造す るには、 まずこの層状ゲイ酸塩原料を酸処理して、 いったん、 アルカリ 金属又はアル力リ土類金属の量を減らした層状ゲイ酸塩又は層状ゲイ酸 にしたのち、 ナトリウム化合物又はナトリウム化合物とリチウム、 カリ ゥム及びアル力リ土類金属の中から選ばれた少なく とも 1種の金属の化 合物例えばその塩又は水酸化物を用いて処理する。 ここで、 この酸とし ては、 水溶液にしたときの p Hが 7以下、 好ましくは 4以下であるもの が有利である。 この酸は、 1種又は 2種以上を組み合わせて用いてもよ い。 酸としては、 塩酸、 硫酸、 硝酸などの鉱酸が、 使用量が少なくてす み、 かつ安価であるなどの点から好適である。 このように酸処理した後 では、 層状ゲイ酸塩原料に元から含まれていた層間の金属イオンの 5 0 %以上、 好ましくはほとんどすべてが水素イオンによって置換 (イオン 交換) され、 実質上層状ゲイ酸になっていること力^ この方法では重要 な点となる。 この酸処理は、 好ましくは酸を溶解若しくは添加した水溶 液に層状ゲイ酸塩原料を分散することによって行うカ^ この条件は上記 の水素イオンによるイオン交換の程度と層構造の望ましい維持が達成さ れる範囲で選択される。  In order to produce a water-containing layered gayate represented by the composition formula (I) of the present invention from the layered gayate raw material represented by the composition formula (II) thus obtained, first, the layered gayate is prepared by Once the salt raw material is acid-treated to form a layered gayate or layered gay acid with a reduced amount of alkali metal or alkaline earth metal, sodium compound or sodium compound and lithium, potassium and aluminum The treatment is performed using a compound of at least one metal selected from the alkaline earth metals, for example, a salt or hydroxide thereof. Here, as the acid, those having an pH of 7 or less, preferably 4 or less when converted to an aqueous solution are advantageous. This acid may be used alone or in combination of two or more. As the acid, mineral acids such as hydrochloric acid, sulfuric acid, and nitric acid are preferable from the viewpoint that they require a small amount of use and are inexpensive. After the acid treatment in this manner, 50% or more, and preferably almost all, of the metal ions between layers originally contained in the layered gayate raw material are replaced (ion-exchanged) by hydrogen ions, and the layered gayate material is substantially layered. The power of being acid ^ This method is an important point. This acid treatment is preferably carried out by dispersing the layered gateate raw material in an aqueous solution in which an acid is dissolved or added. This condition achieves the above-mentioned degree of ion exchange by hydrogen ions and the desired maintenance of the layered structure. Is selected within the range.

次いで、 ナトリウムを含むアル力リ金属の塩又は水酸化物を用いて処 理するが、 この処理は、 通常、 ナトリウム化合物又はナトリウム化合物 とリチウム、 カリゥム及びアル力リ土類金属の中から選ばれた少なく と も 1種の金属の化合物例えばその塩又は水酸化物を含有する p H 7 . 5 以上、 好ましくは 9以上の水溶液と、 前記の酸で処理されて成る層状ケ ィ酸塩又は層状ゲイ酸とを混合することによって行われる。 これらの金 属の塩としては、 水溶性の塩化物、 硫酸塩、 硝酸塩、 炭酸塩などが好適 である。 この処理においては、 これらのアルカリ金属又はアルカリ土類 金属の化合物、 例えばそれらの塩や水酸化物は、 単独で用いてもよいし、 2種以上を組み合わせて用いてもよい。 処理条件は、 層状ゲイ酸塩又は 層状ゲイ酸から本発明の含水層状ゲイ酸塩に変換されうる範囲で適宜設 定される。 水溶液の p Hが前記の範囲よりも低いと層状ゲイ酸塩又は層 状ゲイ酸が本発明の含水層状ゲイ酸塩に変換されにく くなる。 また、 ナ トリゥム化合物や他のアル力リ金属又はアル力リ土類金属の塩又は水酸 化物の水溶液の濃度は特に限定されないが、 量としては、 層状ゲイ酸塩 又は層状ゲイ酸の当量以上が最低限必要で、 好ましくは、 2当量以上で ある。 これよりも少ないと、 所望の含水層状ゲイ酸塩への変換が十分に 行われない。 なお、 酸水溶液に層状ゲイ酸塩原料を分散して層間イオン 量を減らした層状ゲイ酸塩又は層状ゲイ酸としたのち、 その分散液に上 記のナトリゥム化合物又はリチウム、 力リゥム及びアル力リ土類金属の 中から選ばれた少なく とも 1種の金属の化合物例えば塩又は水酸化物を 添加して行うこともできる。 この処理の後、 通常の固液分離、 乾燥を行 うことによって本発明の含水層状ゲイ酸塩が得られる。 この際の乾燥は、 結晶構造がそこなわれないように、 1 2 0 °C以下で行うことが望ましい。 本発明の水软化剤は、 このようにして得られた本発明の含水層状ゲイ 酸塩を含有するものであり、 高い陽イオン交換容量と交換速度をもち、 例えば洗浄剤の成分として好適に用いられる。 Next, the treatment is carried out using a salt or hydroxide of sodium-containing alkali metal, which is usually selected from a sodium compound or a sodium compound and lithium, potassium or alkaline earth metal. With less Also, an aqueous solution containing at least pH 7.5, preferably at least 9 containing a compound of one kind of metal, for example, a salt or hydroxide thereof, and a layered silicate or a layered gay acid treated with the above-mentioned acid. Is performed by mixing. Suitable salts of these metals include water-soluble chlorides, sulfates, nitrates and carbonates. In this treatment, these alkali metal or alkaline earth metal compounds, for example, their salts and hydroxides may be used alone or in combination of two or more. The treatment conditions are appropriately set within a range in which the layered gayate or the layered gay acid can be converted into the hydrated layered gayate of the present invention. If the pH of the aqueous solution is lower than the above range, it is difficult to convert the layered gayate or layered gay acid into the water-containing layered gayate of the present invention. In addition, the concentration of the aqueous solution of the sodium compound or the other alkali metal or alkaline earth metal salt or hydroxide is not particularly limited, but the amount is not less than the equivalent of the layered gayate or the layered gay acid. Is at least necessary, and preferably at least 2 equivalents. If it is less than this, conversion to the desired hydrous layered gayate will not be sufficiently performed. The layered gayate raw material is dispersed in an aqueous acid solution to form a layered gayate or layered gay acid having a reduced interlayer ion content, and then the above-mentioned sodium compound or lithium, lithium, aluminum, or aluminum lye is added to the dispersion. It can also be carried out by adding a compound of at least one metal selected from earth metals, for example, a salt or a hydroxide. After this treatment, ordinary solid-liquid separation and drying are carried out to obtain the hydrous layered gayate of the present invention. The drying at this time is desirably performed at 120 ° C. or less so as not to deteriorate the crystal structure. The hydrating agent of the present invention contains the water-containing layered silicate of the present invention thus obtained, has a high cation exchange capacity and an exchange rate, and is suitably used as, for example, a component of a detergent. Can be

本発明の含水層状ゲイ酸塩は、 水軟化剤として優れた性質を有するの で、 これをァニオン界面活性剤及びノニォン界面活性剤の中から選ばれ た少なく とも 1種の洗剤成分として組み合わせて用いることにより優れ た洗浄剤組成物を与える。  Since the water-containing layered gay salt of the present invention has excellent properties as a water softener, it is used in combination as at least one detergent component selected from an anionic surfactant and a nonionic surfactant. This gives an excellent cleaning composition.

この際のァニオン界面活性剤としては、 ォレフイ ンスルホン酸塩、 ァ ルキルベンゼンスルホン酸塩、 アルキル硫酸塩、 アルキルエトキシ硫酸 塩、 - スルホ脂肪酸エステル塩、 高級脂肪酸塩すなわち石けんなどが 用いられる。 ノニオン界面活性剤としては、 アルコールにエチレンォキ シドを付加させたアルコールェトキシレート、 ノニルフヱノールェトキ シレート、 アルコールにプロピレンォキシド及びエチレンォキシドを付 加させた付加物、 脂肪酸アル力ノールアミ ド、 ショ糖脂肪酸エステル、 アルキルアミンォキシドなどが用いられる。 本発明の洗浄剤組成物では これらのァニオン界面活性剤及びノニオン界面活性剤から選ばれた少な く とも 1種を含有するが、 その濃度は 0 . 5〜8 0重量%が好ましい。 含水層状ゲイ酸塩の濃度は、 0 . 1〜6 0重量%が好ましい。 In this case, as the anionic surfactant, olefin sulfonic acid salt and aniline surfactant are used. Alkyl benzene sulfonates, alkyl sulfates, alkyl ethoxy sulfates, sulfo fatty acid ester salts, higher fatty acid salts, ie, soaps, are used. Examples of nonionic surfactants include alcohol ethoxylate in which ethylene oxide is added to alcohol, nonylphenol ethoxylate, adduct in which propylene oxide and ethylene oxide are added to alcohol, fatty acid alcohol amide, Sucrose fatty acid esters, alkylamine oxides and the like are used. The detergent composition of the present invention contains at least one selected from these anionic surfactants and nonionic surfactants, and the concentration is preferably 0.5 to 80% by weight. The concentration of the hydrous layered gayate is preferably from 0.1 to 60% by weight.

本発明の洗浄剤組成物は、 上記の必須成分に加えて、 必要に応じて両 性界面活性剤、 カチオン界面活性剤等の他の界面活性剤、 アルカリ ビル ダ一、 カルシウムイオン捕捉ビルダー等のビルダー類、 酵素、 漂白剤、 並びにその他の添加剤を配合することもできる。  The detergent composition of the present invention may further comprise, if necessary, other surfactants such as an amphoteric surfactant and a cationic surfactant, an alkali builder, a calcium ion trapping builder, and the like, in addition to the above essential components. Builders, enzymes, bleaches, and other additives can also be included.

次に、 本発明を実施例によりさらに詳細に説明するが、 本発明は、 こ れらの例によってなんら限定されるものではない。  Next, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.

なお、 各物性は以下のようにして求めた。  In addition, each physical property was calculated | required as follows.

( 1 ) 結晶構造の同定  (1) Identification of crystal structure

粉末 X線回折法を用い、 マ力タイ 卜については、 J C P D S 2 3— 7 0 3の回折線図と比較して同定し、 その他のものについては、 回折強 度の高いものから 3本を示した。 また、 非晶質の存在は非晶質に由来す るハローの有無によって判断した。  Using the powder X-ray diffraction method, the matric titer was identified by comparison with the diffraction diagram of JCPDS 23-703, and the others were identified from the three with the highest diffraction intensity. Was. The presence of amorphous was determined by the presence or absence of halo derived from amorphous.

( 2 ) 組成分析  (2) Composition analysis

表面吸着水は、 1 0 5 °Cにおいて 7 2時間乾燥した際の重量減少量か ら求め、 結晶水は 8 0 0 °C、 1時間での強熱減量から表面吸着水を引い て求めた。 S i とアル力リ金属については蛍光 X線法によった。  Surface adsorbed water was determined from the weight loss when dried at 105 ° C for 72 hours, and crystallization water was determined by subtracting the surface adsorbed water from the loss on ignition at 800 ° C for 1 hour. . X-ray fluorescence analysis was used for Si and Alkyri metal.

( 3 ) 陽イオン交換容量  (3) Cation exchange capacity

C a交換能によって評価した。  It was evaluated by the ability to exchange Ca.

試料 0 . 5 g (固形分) をイオン交換水 2 0 0 m 1 に超音波分散し、 これとは別に C a 0換算で 6000 p pmの塩化カルシウム水溶液0.5 g (solid content) of the sample was ultrasonically dispersed in 200 ml of ion-exchanged water. Separately, a calcium chloride aqueous solution of 6000 ppm in C a 0 conversion

25m l とアンモニア性塩化アンモニゥム p H 10緩衝液 3 m 1を含むIncludes 25 ml and 3 ml of ammoniacal ammonium chloride pH 10 buffer

300m lの水溶液を調製して試料分散液に加え、 25°Cで 10分間ィ オン交換させた。 次いで、 ろ過してろ液のカルシウムイオン濃度を EDTAを用いて定量し、 次式より求めた。 A 300 ml aqueous solution was prepared, added to the sample dispersion, and ion-exchanged at 25 ° C for 10 minutes. Then, the solution was filtered, and the calcium ion concentration of the filtrate was quantified using EDTA, and determined by the following equation.

陽イオン交換容量 (C a C03mgZg) = Cation exchange capacity (C a C0 3 mgZg) =

〔 [供試した C a量 (mo 1 ) —ろ液中の C a量 (mo 1 ) ] Z試料 量 (固形分 : g) 〕 X 105 [[Ca amount tested (mo 1)-Ca amount in filtrate (mo 1)] Z sample amount (solid content: g)] X 10 5

(4) 陽イオン交換速度  (4) Cation exchange rate

短時間の陽イオン交換容量で評価した。 すなわち、 陽イオン交換容量 の測定法において、 試料分散液とカルシウムィォンを含む水溶液を混合 してから、 1分経過後ろ過した。 以下、 同じ操作を行った。  Estimated by short term cation exchange capacity. That is, in the method for measuring the cation exchange capacity, the sample dispersion was mixed with an aqueous solution containing calcium ion, and then filtered after a lapse of 1 minute. Hereinafter, the same operation was performed.

ただし、 単位を C a C 03mg/g . m i nとする。 However, the unit is C a C 0 3 mg / g. Min.

(5) スピン一格子緩和時間  (5) Spin-lattice relaxation time

明細書本文に記載した方法に従い、 23N a—固体 NMRを測定し、 求 めた。 According to the method described in the specification text, 23 Na-solid state NMR was measured and determined.

(6) 洗浄力の評価方法  (6) Detergency evaluation method

( i ) 人工汚垢の調製  (i) Preparation of artificial soil

結晶性鉱物である力オリナイ ト、 バーミキユラィ 卜などを主成分とす る粘土を 200°Cで 30時間乾燥したものを無機汚垢として使用した。  Clay, which is mainly composed of crystalline minerals such as Riki Orinite and Vermiculite, was dried at 200 ° C for 30 hours and used as inorganic soil.

950m lの水にゼラチン 3. 5 gを約 40°Cで溶解したのち、 強力 な乳化分散機であるポリ トロン (スイス KINEMATICA社製) で 0. 25 g のカーボンブラックを水中に分散した。 次に、 無機汚垢 14. 9 gを加 えてポリ トロンで乳化し、 さらに有機汚垢 31. 35 gを加えてポリ 卜 ロンで乳化分散して安定な汚垢浴を調製した。 この汚垢浴中に 10 cm x 20 cmの所定の清浄布 (日本油化学協会指定綿布 60番) を浸せき したのち、 ゴム製 2本ロールで水を取り、 汚垢の付着量を均一化した。 この汚垢布を 105°Cで 30分間乾燥したのち、 汚垢布の両面を左右 25回づっラビングした。 これを 5 c mx 5 c mに裁断して反射率が 2 After dissolving 3.5 g of gelatin in 950 ml of water at about 40 ° C, 0.25 g of carbon black was dispersed in water using a powerful emulsifying and dispersing machine, Polytron (manufactured by KINEMATICA, Switzerland). Next, 14.9 g of inorganic soil was added and emulsified with polytron, and 31.35 g of organic soil was further added and emulsified and dispersed with polytron to prepare a stable soil bath. After soaking a predetermined 10 cm x 20 cm cleaning cloth (Cotton cloth No. 60 designated by the Japan Oil Chemistry Association) in the dirt bath, water was removed with two rubber rolls to equalize the amount of dirt deposited. . After drying the cloth at 105 ° C for 30 minutes, both sides of the cloth were rubbed left and right 25 times. This is cut to 5 cm x 5 cm and the reflectance is Two

42 ±2%の範囲のものを汚垢布に供した, こう して得られた人工汚垢 布の汚垢組成は表 1のとおりである。 Table 1 shows the soil composition of the artificial soil cloth obtained by subjecting the cloth in the range of 42 ± 2% to the soil cloth.

Figure imgf000014_0001
Figure imgf000014_0001

( i i ) 洗浄方法 (ii) Cleaning method

洗浄装置は 2槽式洗濯機 (三菱電機 (株) 「千曲」 CW— 660W型) を用いた。 被洗物は着用した肌シャツに前記人工汚垢布 10枚を縫い付 け、 合計 1 k gとする。 洗濯機に 25 °Cの水道水 30リ ッ トルを入れ、 0. 05%の洗剤濃度となるように所定量の洗剤組成物及び被洗物を入 れ、 10分間洗浄する。 洗浄後 1分間脱水し、 次いで 3分間すすぎを行 い、 さらに脱水 1分間後、 3分間すすぎを行ったのち汚垢布の反射率を 測定し、 下記の式により洗浄力を算出する。  The washing machine used was a two-tub washing machine (Mitsubishi Electric Corporation "Chikuma" CW-660W type). For the item to be washed, 10 pieces of the above-mentioned artificial soiling cloth are sewn to the worn skin shirt to make the total weight 1 kg. Pour 30 liters of tap water at 25 ° C into a washing machine, and put in a specified amount of detergent composition and the object to be washed to a 0.05% detergent concentration, and wash for 10 minutes. After washing, dehydrate for 1 minute, then rinse for 3 minutes. After 1 minute of dehydration, rinse for 3 minutes, measure the reflectance of the soiled cloth, and calculate the detergency by the following formula.

(汚垢布の KZS—洗浄布の KZS)  (KZS of dirty cloth-KZS of cleaning cloth)

洗浄力 (%) =■ X 100  Detergency (%) = ■ X 100

(汚垢布の K/S—未汚垢布の KZS)  (K / S of dirty cloth-KZS of unsoiled cloth)

ただし However

R 2 R  R 2 R

K/S= [1— ] [Kubelka Munkの式]  K / S = [1—] [Kubelka Munk formula]

100 100 であり、 Rは Carl Zeiss社 ELREPHO反射率計によって測定される反射 率 (%) である。 なお、 洗浄力の評価は供試人工汚垢布 10枚の平均値 で ί亍つた。 100 100 And R is the reflectivity (%) measured by Carl Zeiss ELREPHO reflectometer. The evaluation of detergency was determined by the average value of 10 test artificial soil cloths.

実施例 1 Example 1

S i 02ZN a 20のモル比が 3. 07、 固形分 37. 6重量%の市販 のゲイ酸ナトリウム水溶液 (3号水ガラス) を 120°Cで水分調整し、 Η2ΟΖΝ a 20のモル比が 7となるようにした。 この混合物をステンレ ス鋼製密閉容器に入れ 120°Cの温度で 30日間かけて結晶化させ、 そ の後、 容器より排出し、 水洗して固液分離し、 50°Cで乾燥した。 得ら れた粉末は、 組成が N a 2S i 4. !09.2 · 4. 9H20で粉末 X線回折の 結果と併せてマ力タイ トであることが認められた。 S i 0 2 ZN a 2 0 molar ratio of 3.07, solids 37.6 wt% commercial gay sodium solution (No. 3 water glass) was moisture adjusted 120 ° C, Η 2 ΟΖΝ a 2 The molar ratio of 0 was set to 7. This mixture was placed in a stainless steel sealed container and crystallized at a temperature of 120 ° C. for 30 days. Thereafter, the mixture was discharged from the container, washed with water, separated into a solid and a liquid, and dried at 50 ° C. Resulting et powder the composition that was found to be N a 2 S i 4.! 0 9. 2 · 4. Ma force Thailand preparative together with the results of powder X-ray diffraction at 9H 2 0.

次に、 この未改質のマ力タイ ト 20重量部 (固形分換算) を 1 Nの塩 酸 1000重量部に分散した。 1時間撹拌を続けたのち、 ろ過、 イオン 交換水による洗浄を行つた。 得られた粉体の組成分析を行つたところ、 N a 20/4 S i 02= 0. 01であった。 Next, 20 parts by weight (in terms of solid content) of the unmodified mahite was dispersed in 1000 parts by weight of 1N hydrochloric acid. After stirring was continued for 1 hour, filtration and washing with ion exchanged water were performed. Composition analysis of the obtained powder at having conducted were N a 2 0/4 S i 0 2 = 0. 01.

さらに、 この酸処理マカタイ ト 20重量部を 0. 5 Nの N a OH水溶 液 1000重量部に投入し、 1時間撹拌したのち、 ろ過、 イオン交換水 による洗浄、 固液分離し、 次いで、 60°Cで乾燥を行った。 組成は、  Further, 20 parts by weight of the acid-treated macatite was added to 1000 parts by weight of a 0.5 N NaOH aqueous solution, and the mixture was stirred for 1 hour, filtered, washed with ion-exchanged water, separated into a solid and a liquid. Drying was performed at ° C. The composition is

N a 2S i 4. o09 · 5. 2 H20 N a 2 S i 4. O0 9 · 5. 2 H 2 0

であった。 性状を表 2ないし表 4に示す。 Met. The properties are shown in Tables 2 to 4.

なお、 上記組成の水分量は、 結晶水 (z) と付着水の合計を示す。 以 下同様である。  The water content of the above composition indicates the sum of water of crystallization (z) and attached water. The same applies hereinafter.

実施例 2 Example 2

実施例 1と同様にして、 マ力タイ トを形成させたのち、 この未改質マ 力タイ 卜の酸処理を行った。  After forming the mashite in the same manner as in Example 1, the unmodified mashite was subjected to an acid treatment.

次に、 酸処理マ力タイ ト 20重量部を 0. 5 Nの N a OHと KOHの 混合水溶液 (N a : K = 1 : 1モル比) 1000重量部に投入し、 1時 間撹拌したのち、 ろ過、 イオン交換水による洗浄、 固液分離し、 次いで、 60°Cで乾燥を行った。 得られた粉体の組成は、 (Ko.! · N a o.9) 2S i 4. i09.2 · 5. 5 H20 Next, 20 parts by weight of acid-treated mahite was added to 1000 parts by weight of a mixed aqueous solution of 0.5 N NaOH and KOH (Na: K = 1: 1 molar ratio) and stirred for 1 hour. After that, filtration, washing with ion-exchanged water, solid-liquid separation, and then drying at 60 ° C were performed. The composition of the obtained powder is (Ko.! · N a o . 9) 2 S i 4. i0 9 .2 · 5. 5 H 2 0

であった。 性状を表 2ないし表 4に示す。  Met. The properties are shown in Tables 2 to 4.

実施例 3 Example 3

粉末シリカゲル及び水酸化ナトリゥムを用いて調製した S i 02/ N a 20のモル比が 3. 1のゲイ酸ナトリウム水溶液 1 00重量部を撹 拌しながら、 塩化ナトリウム 1 7. 5重量部 (ゲイ酸ナトリゥム水溶液 の固形分に対して 4 7重量%) を溶かした水溶液 77. 5重量部を添加 した。 次いでこの混合物を 1 20°Cで水分調整し、 全体量が 77. 5重 量部となるようにした。 このとき H20ノ N a 20 (N aはゲイ酸ナトリ ゥム水溶液由来) のモル比は 7であった。 この混合物をステンレス鋼製 密閉容器に入れ 1 20°Cの温度で 48時間結晶化させ、 その後、 容器よ り排出し、 水洗して固液分離し、 60°Cで乾燥した。 得られた粉末は、 組成が N a 2S i 3. 908.8 · 4. 7 H20で粉末 X線回折の結果と併せて マ力タイ トであることが認められた。 While the powder silica gel and S i 0 2 / N a 2 molar ratio 3.1 Gay aqueous sodium 1 00 parts by weight of 0, prepared using a hydroxide Natoriumu was撹拌, sodium chloride 1 7.5 part by weight 77.5 parts by weight of an aqueous solution in which (47% by weight based on the solid content of aqueous sodium gayate solution) was added. Then, the mixture was adjusted to a water content of 120 ° C. so that the total amount was 77.5 parts by weight. At this time H 2 0 Bruno N a 2 0 (N a gay acid sodium © anhydrous solution derived) the molar ratio of was 7. This mixture was placed in a stainless steel sealed container and crystallized at a temperature of 120 ° C for 48 hours. Thereafter, the mixture was discharged from the container, washed with water, solid-liquid separated, and dried at 60 ° C. The resulting powder composition has been found to be N a 2 S i 3. 9 0 8. 8 · 4. Ma force Thailand preparative together with the results of powder X-ray diffraction at 7 H 2 0.

次に、 この未改質のマカタイ トを実施例 1と同様に酸性物質で処理し た。 得られた粉体の組成分析を行ったところ、 N a 2OZ4 S i 02 = 0. 004であった。 Next, this unmodified macatite was treated with an acidic substance in the same manner as in Example 1. When a composition analysis of the obtained powder was performed, it was found that Na 2 OZ 4 S i O 2 = 0.004.

さらに、 この酸処理マ力タイ ト 20重量部を 0. 5 Nの N a OHと KOHの混合水溶液 [N a : K= 1 : 2 (モル比) ] 1 000重量部に 投入し、 1時間撹拌したのち、 ろ過、 イオン交換水による洗浄、 固液分 離し、 次いで、 60°Cで乾燥を行った。 得られた粉体の組成は、  Further, 20 parts by weight of the acid-treated mahite is added to 1 000 parts by weight of a mixed aqueous solution of 0.5 N NaOH and KOH [Na: K = 1: 2 (molar ratio)], and the mixture is left for 1 hour. After stirring, the mixture was filtered, washed with ion-exchanged water, separated into solid and liquid, and then dried at 60 ° C. The composition of the obtained powder is

(Ko.19N a o. si) 2S i 4. o08 · 5. 6 H20 であった。 性状を表 2ないし表 4に示す。 (Ko. 19 N a o. Si) 2 S i 4. o0 8 · 5.6 H 20 . The properties are shown in Tables 2 to 4.

実施例 4 Example 4

実施例 3と同様にして、 マ力タイ トを形成させたのち、 この未改質マ 力タイ 卜の酸処理を行った。  After forming the mashite in the same manner as in Example 3, the unmodified mashite was subjected to an acid treatment.

次に得られた酸処理マ力タイ ト 20重量部を 0. 5 Nの N aひ Hと KOHの混合水溶液 [N a : K= 1 : 8 (モル比) ] 1 000重量部に 投入し、 1時間撹拌したのち、 ろ過、 イオン交換水による洗浄、 固液分 離し、 次いで、 60°Cで乾燥を行った。 得られた粉体の組成は、 Next, 20 parts by weight of the obtained acid-treated mahite is added to 1,000 parts by weight of a mixed aqueous solution of 0.5N NaH and KOH [Na: K = 1: 8 (molar ratio)]. After stirring for 1 hour, filtration, washing with ion exchanged water, solid-liquid fraction Then, drying was performed at 60 ° C. The composition of the obtained powder is

(Ko.4N a o.6) 2S i 4. o08 · 5. 2 H20 であった。 性状を表 2ないし表 4に示す。 (Ko. 4 N a o.6) 2 S i 4. o0 8 · 5.2 H 20 . The properties are shown in Tables 2 to 4.

実施例 5 Example 5

実施例 1と同様にして、 マカタイ トを形成させたのち、 この未改質マ 力タイ 卜の酸処理を行った。  After forming macatites in the same manner as in Example 1, the unmodified malachite was subjected to an acid treatment.

次に、 酸処理マ力タイ ト 20重量部を 0.5Nの N a OHと C a C l 2 の混合水溶液 (N a : C a = l : 0. 05モル比) 1000重量部に投 入し、 1時間撹拌したのち、 ろ過、 イオン交換水による洗浄、 固液分離 し、 次いで、 60°Cで乾燥を行った。 得られた粉体の組成は、 Next, the acid treatment Ma force Thailand preparative 20 parts by weight of 0.5 N N a OH and C a mixed aqueous solution of C l 2 (N a: C a = l: 0. 05 molar ratio) projecting enter City 1000 parts by weight After stirring for 1 hour, the mixture was filtered, washed with ion-exchanged water, separated into solid and liquid, and then dried at 60 ° C. The composition of the obtained powder is

(C a 0. 07N a 0.85) 2 S i 4. 0 O 9 · 4. 9 H20 であった。 性状を表 2ないし表 4に示す。 Was (C a 0. 07 N a 0. 85) 2 S i 4. 0 O 9 · 4. 9 H 2 0. The properties are shown in Tables 2 to 4.

実施例 6 Example 6

実施例 1で用いた市販のゲイ酸ナトリウム水溶液 (3号水ガラス) を 120°Cで水分調整し、 H20/N a20のモル比が 18となるようにし た。 これをステンレス鋼製容器に入れ、 さらに、 実施例 1で製造したマ カタイ トをゲイ酸ナトリゥム水溶液中の S i 02に対して 2重量%とな るように、 撹拌しながら、 添加したのち、 密閉し、 120°Cで 20時間 結晶化させた。 その後、 容器から排出し、 水洗して 105°Cで乾燥した。 得られた粉末は、 組成が N a 2. t S i 4.。09 · 5. 1H20で粉末 X線回 折の結果と併せてマ力タイ トであることが認められた。 The water content of the commercially available aqueous sodium gayate solution (No. 3 water glass) used in Example 1 was adjusted at 120 ° C. so that the molar ratio of H 20 / Na 20 became 18. The mixture was placed in a stainless steel container, and in so that Do and 2 wt% with respect to S i 0 2 gay acid Natoriumu in aqueous solution Ma Katai bets prepared in Example 1, with stirring, after addition It was sealed and crystallized at 120 ° C for 20 hours. After that, it was discharged from the container, washed with water and dried at 105 ° C. The resulting powder composition N a 2. T S i 4 .. It 0 9 - 5. the results in conjunction with Ma force Thai preparative powder X-ray diffraction by IH 2 0 were observed.

以下、 実施例 1と同様に酸処理、 N a OH水溶液処理を行った。 性状 を表 2ないし表 4に示す。  Thereafter, an acid treatment and a NaOH aqueous solution treatment were performed in the same manner as in Example 1. Tables 2 to 4 show the properties.

比較例 1 Comparative Example 1

実施例 1の酸処理前のマ力タイ トの性状を表 2ないし表 4に示す。 比較例 2  Tables 2 to 4 show the properties of the maizeite before the acid treatment in Example 1. Comparative Example 2

実施例 3の酸処理前のマ力タイ 卜の性状を表 2ないし表 4に示す。 6 表 2 組 成 Tables 2 to 4 show the properties of the maize tile before the acid treatment in Example 3. 6 Table 2 Composition

M X y 水 分 量  M X y Water content

結晶水(Z ) 付着水 口 =+  Crystallized water (Z) Attached water port = +

ο \ 実施例 1 0 4. 0 5. 0 0. 2 5. 2 実施例 2 K 0. 1 0 4. 1 5. 2 0. 3 5. 5 実施例 3 K 0. 1 9 4. 0 5. 3 0. 3 5. 6 実施例 4 K 0. 4 0 4. 0 4. 9 0. 3 5. 2 実施例 5 Ca 0. 1 4 4. 0 4. 8 0. 1 4. 9 実施例 6 0 4. 1 5. 1 0. 2 5. 3 比較例 1 0 4. 1 4. 8 0. 1 4. 9 比較例 2 0 3. 9 4. 6 0. 1 4. 7  ο \ Example 1 0 4.0 0 5.0 0 25.2 Example 2 K 0.10 4.1 15.2 0.3 5.5 Example 3 K 0 .1 9 4.05 30.3.5.6 Example 4 K 0.40 4.0.4.9 0.3.5.2 Example 5 Ca 0.1.4 4.0.0 4.80.14.9 Example 6 0 4.1 5.1 0. 2 5.3 Comparative example 1 0 4. 1 4. 8 0. 1 4.9 Comparative example 2 0 3. 9 4. 6 0. 1 4.7

スピン一格 粉末 X線回折による回折ピーク 子緩和時間 (最強ピークから 3本) 非 HH A (秒) 格子面間隔 (n m) ノヽロー 実施例 1 0. 20 6 0. 93 5 0. 5 2 1 0. 3 75 あり 実施例 2 0. 222 0. 9 3 0 0. 5 2 0 0. 3 74 あり 実施例 3 0. 1 8 9 0. 9 2 7 0. 5 2 0 0. 3 73 あり 実施例 4 0. 220 明瞭なピークは観測されず あり 実施例 5 0. 1 20 明瞭なピークは観測されず あり 実施例 6 0. 1 88 0. 9 3 3 0. 5 2 1 0. 3 75 あり 比較例 1 0. 4 1 8 J C P D S 2 3— 7 0 3に一致 なし 比較例 2 0. 432 J C PD S 2 3— 7 0 3に一致 なし 表 4 Spin size Diffraction peak by powder X-ray diffraction Relaxation time (3 peaks from strongest peak) Non-HHA (sec) Lattice spacing (nm) Noro Example 1 0. 20 6 0. 93 5 0. 5 2 1 0.375 Yes Example 2 0.222 0.93 0 0.5 2 0 0.37 Yes Example 3 0.18 9 0.9 2 7 0.5.2 0 0.37 Yes Yes Example 4 0.220 Clear peaks were not observed.Example 5 0.12 20 Clear peaks were not observed.Example 6 0.188 0.93 30.5 0.52 1 0.375 Comparative Example 1 0.4.18 Matches JCPDS 2 3—7 0 3 None Comparative Example 2 0.432 JC PD S 2 3— Matches 7 0 3 None Table 4

Figure imgf000019_0001
Figure imgf000019_0001

実施例 7, 8、 比較例 3 , 4 Examples 7 and 8, Comparative Examples 3 and 4

表 5に示した組成の中のノニオン界面活性剤、 酵素及び香料以外の各 成分を用いて固形分 4 5 %の洗剤スラリ一を調製した。 この洗剤スラリ 一を、 交流式噴霧乾燥塔を用い、 熱風温度 3 8 0 °Cで、 水分 5 %となる ように乾燥して、 噴霧乾燥品を得た。  A detergent slurry having a solid content of 45% was prepared using each component other than the nonionic surfactant, the enzyme and the flavor in the composition shown in Table 5. The detergent slurry was dried using an AC spray drying tower at a hot air temperature of 380 ° C. to a water content of 5% to obtain a spray-dried product.

次いで、 上記乾燥品に、 ノニオン界面活性剤及び水を連続ニーダ (栗 本鐵ェ所製、 K R Cニーダ # 2型) に導入し、 ち密で均一な捏和物とし た。 この捏和物は二一ダの排出口に設けた多孔板を通過させることによ り、 円筒状ペレツ トとした。  Next, a nonionic surfactant and water were introduced into the above-mentioned dried product into a continuous kneader (KRC Kneader # 2, manufactured by Kurimoto Tetsusho Co., Ltd.) to obtain a dense and uniform kneaded product. This kneaded product was made into a cylindrical pellet by passing through a perforated plate provided at the outlet of the cylinder.

このペレツ トを冷却空気とともに破砕機 [スピードミル N D— 1 0型 岡田精ェ (株) ] へと導入して粉砕し、 冷却空気と分離したのち、 香料 を噴霧し、 さらに酵素を粉体配合して、 表 5に示す組成を有する洗浄剤 組成物を得た。  The pellets are introduced into a crusher [Speed Mill ND-10 Type Okada Seie Co., Ltd.] together with the cooling air and pulverized. Thus, a detergent composition having the composition shown in Table 5 was obtained.

これらの洗浄剤組成物について洗浄力を調べた結果を表 5に併せて示 す。 8 表 5Table 5 also shows the results of examining the detergency of these detergent compositions. 8 Table 5

Figure imgf000020_0001
Figure imgf000020_0001

実施例 9, 1 0、 比較例 5 , 6 Examples 9 and 10, Comparative Examples 5 and 6

実施例 7と同様にして表 6に示す組成をもつ洗浄剤組成物を調製した。 これらの洗浄剤組成物の洗浄力を表 6に示す。 9 表 6 A cleaning composition having the composition shown in Table 6 was prepared in the same manner as in Example 7. Table 6 shows the detergency of these detergent compositions. 9 Table 6

Figure imgf000021_0001
なお、 表 5 , 表 6のゼオライ トとしては、 N a— A型ゼォライ トを用 いた。 産業上の利用可能性
Figure imgf000021_0001
As the zeolite in Tables 5 and 6, Na-A type zeolite was used. Industrial applicability

本発明の含水層状ゲイ酸塩は、 高い陽イオン交換容量と交換速度をも ち、 かつ水軟化剤としての好ましい性質を有する。 したがって、 水軟化 剤、 水処理剤、 洗浄剤などに好適に用いることができる。 また、 このも のを配合した洗浄剤組成物は従来のカルシウムイオン捕捉ビルダーを配 合したものよりも優れた洗浄力を示す。 The water-containing layered gay acid salt of the present invention has a high cation exchange capacity and an exchange rate, and has favorable properties as a water softener. Therefore, it can be suitably used as a water softener, a water treatment agent, a cleaning agent, and the like. Also this The detergent composition containing the compound shows superior detergency than the composition containing the conventional calcium ion trapping builder.

Claims

請求の範囲 The scope of the claims 1. 組成式 1. Composition formula (IVPxハ、 N a i-x/„) 2S i y02y + i · z H20 (IVPx Ha, N a ix / ") 2 S i y 0 2y + i · z H 2 0 (式中の M1はリチウム、 カリウム及びアルカリ土類金属の中から選 ばれた少なく とも 1種の金属、 nは M1の原子価であり、 X , y , zは 次の範囲の数である。 0≤x≤0. 5、 S≤y≤ l. 5、 1≤ z≤ 20) で表わされ、 かつ23 N a—固体核磁気共鳴により測定されたスピン—格 子緩和時間が 0. 35秒以下であることを特徴とする含水層状ゲイ酸塩。 (Where M 1 is at least one metal selected from lithium, potassium and alkaline earth metals, n is the valency of M 1 , and X, y and z are numbers in the following range: 0 ≤ x ≤ 0.5, S ≤ y ≤ l. 5, 1 ≤ z ≤ 20), and 23 Na-spin-grating relaxation time measured by solid-state nuclear magnetic resonance is 0 A water-containing layered gayate having a duration of 35 seconds or less. 2. 組成式中の M1がリチウム、 カリウム、 マグネシウム及びカルシゥ ムの中から選ばれた少なく とも 1種の金属である請求の範囲第 1項記載 の含水層状ゲイ酸塩。 2. The water-containing layered gayate according to claim 1 , wherein M 1 in the composition formula is at least one metal selected from lithium, potassium, magnesium, and calcium. 3. 組成式  3. Composition formula M2 2/mS i y2y + 1 · z ' H20 M 2 2 / m S i y2y + 1z 'H 2 0 (式中の M2はリチウム、 ナトリウム、 カリウム及びアルカリ土類金 属の中から選ばれた少なく とも 1種の金属、 mは M2の原子価であり、 y , z'は次の範囲の数である。 3≤y≤ 7. 5、 0≤ z '≤ 20) で表わされる層状ゲイ酸塩原料を酸処理して、 その中の金属 M 2の一部 を減少させたのち、 ナトリゥム化合物又はナトリゥム化合物とリチウム、 力リゥム及びアル力リ土類金属の中から選ばれた少なく とも 1種の金属 の化合物とを含有する水溶液で処理することを特徴とする組成式 (Where M 2 is at least one metal selected from lithium, sodium, potassium and alkaline earth metals, m is the valence of M 2 , and y and z ′ are in the following ranges: is a number. 3≤y≤ 7. 5, 0≤ z ' ≤ 20) by acid treatment layered Gay salt material represented by, after reducing the portion of the metal M 2 therein, Natoriumu compound Alternatively, the composition is characterized by being treated with an aqueous solution containing a sodium compound and at least one compound selected from the group consisting of lithium, lithium and alkaline earth metals. (M1 x/„. N a !-x/n) 2S i y02y + 1 · z H20 (M 1 x / „. N a! -X / n) 2 S i y0 2y + 1z H 2 0 (式中の M1はリチウム、 力リゥム及びアル力リ土類金属の中から選 ばれた少なく とも 1種の金属、 nは M1の原子価であり、 yは前記と同 じ意味をもち、 X, zは次の範囲の数である。 0≤x≤ 0. 5、 (Wherein M 1 is at least one metal selected from lithium, lithium and alkaline earth metals, n is the valence of M 1 , and y has the same meaning as above. , X, z are numbers in the range: 0≤x≤0.5, 1≤ z≤20) 1≤ z≤20) で表わされ、 かつ23 N 一固体核磁気共鳴により測定されたスピン一格 子緩和時間が 0. 35秒以下である含水層状ゲイ酸塩の製造方法。 And a spin-layer relaxation time measured by 23 N-solid-state nuclear magnetic resonance of 0.35 seconds or less. 4. 酸処理を p H 6以下の酸水溶液を用いて行う請求の範囲第 3項記載 の含水層状ゲイ酸塩の製造方法。 4. Claim 3 wherein the acid treatment is performed using an aqueous acid solution having a pH of 6 or less. The method for producing a water-containing layered gay acid salt of the above. 5. 層状ゲイ酸塩原料中の M2の含有量が 1/2以下になるまで酸処理 する請求の範囲第 3項記載の含水層状ゲイ酸塩の製造方法。 5. method of producing a layer Gay salt water layered Gay salt ranging third claim of claims content of M 2 in the feed to the acid treatment to less than half. 6. 請求の範囲第 1項記載の含水層状ゲイ酸塩から成る水軟化剤。  6. A water softener comprising the water-containing layered gayate according to claim 1. 7. 請求の範囲第 6項記載の水軟化剤を含有する洗浄剤組成物。 7. A cleaning composition comprising the water softener according to claim 6.
PCT/JP1996/000342 1995-07-12 1996-02-16 Hydrous layered silicates and detergent compositions containing the same Ceased WO1997003018A1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0799798A1 (en) * 1996-04-01 1997-10-08 Hoechst Aktiengesellschaft Use of lammellar silicates
US9387471B2 (en) 2011-12-13 2016-07-12 Ecolab Usa Inc. Acid regeneration of ion exchange resins for industrial applications
RU2756808C2 (en) * 2018-09-24 2021-10-05 Валерий Алексеевич Арабинский Use of waste from extraction and/or enrichment of non-metallic minerals containing layered silicates as components of detergent

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Publication number Priority date Publication date Assignee Title
JPH0141116B2 (en) * 1984-04-11 1989-09-04 Hoechst Ag

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
JPH0141116B2 (en) * 1984-04-11 1989-09-04 Hoechst Ag

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0799798A1 (en) * 1996-04-01 1997-10-08 Hoechst Aktiengesellschaft Use of lammellar silicates
US5919371A (en) * 1996-04-01 1999-07-06 Clariant Gmbh Use of sheet silicates
US9387471B2 (en) 2011-12-13 2016-07-12 Ecolab Usa Inc. Acid regeneration of ion exchange resins for industrial applications
US9919935B2 (en) 2011-12-13 2018-03-20 Ecolab Usa Inc. Acid regeneration of ion exchange resins for industrial applications
RU2756808C2 (en) * 2018-09-24 2021-10-05 Валерий Алексеевич Арабинский Use of waste from extraction and/or enrichment of non-metallic minerals containing layered silicates as components of detergent

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