WO1996041999A1 - Detecteur de deplacement - Google Patents
Detecteur de deplacement Download PDFInfo
- Publication number
- WO1996041999A1 WO1996041999A1 PCT/NL1996/000240 NL9600240W WO9641999A1 WO 1996041999 A1 WO1996041999 A1 WO 1996041999A1 NL 9600240 W NL9600240 W NL 9600240W WO 9641999 A1 WO9641999 A1 WO 9641999A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- measuring
- sensor
- reference device
- members
- measuring system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/24—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying capacitance
- G01D5/241—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying capacitance by relative movement of capacitor electrodes
- G01D5/2412—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying capacitance by relative movement of capacitor electrodes by varying overlap
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/34—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring roughness or irregularity of surfaces
- G01B7/345—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring roughness or irregularity of surfaces for measuring evenness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/24—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying capacitance
- G01D5/241—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying capacitance by relative movement of capacitor electrodes
- G01D5/2417—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying capacitance by relative movement of capacitor electrodes by varying separation
Definitions
- the position and displacement of an object will be described utilizing a rectangular coordinate system XYZ, wherein the desired direction of displacement is referred to as the X-direction.
- the Z-direction is chosen to be vertical and the X and Y-directions are chosen to be horizontal. Coordinates in the X, Y and Z-directions will be indicated by small letters x, y and z respectively. If the object indeed makes the desired linear movement, the value of x will change while the values of y and z remain constant; deviations from those constant (desired) values will be indicated as dy and dz respectively.
- an object has six degrees of freedom.
- those degrees of freedom are the three position coordinates x, y and z of one specific point of that object, usually the center of gravity M, and the three orientation coordinates ⁇ x , ⁇ y , ⁇ z , describing a rotation about the X-axis, the Y-axis and the Z-axis respectively.
- those three orientation coordinates ⁇ *, ⁇ y , ⁇ z should remain constant, deviations from those constant (desired) values will be indicated as d ⁇ x , d ⁇ y , and d ⁇ z respectively.
- the displacement is carried out by displacing the object along a guiding member, with bearing means being present.
- bearing means are a slide bearing, roller bearing, magnetic bearing, air bearing.
- a mechanical guiding there is direct or indirect mechanical contact between the object and the guiding member.
- deviations occur which are partly predictable, because they are caused by (supposedly constant) imperfections in the guiding (errors of form and the like) , and partly unpredictable.
- a problem involved is that during the processing of an object, forces are generally exerted on that object which render a slight displacement of that object unavoidable, caused by deformation of the guiding system (guides, bearings and the like) .
- a measuring and correcting system comprises on the one hand measuring members serving to measure the deviations from the above-mentioned constant degrees of freedom desired and to provide measuring signals representative of the deviation measured, and on the other hand correcting means serving to compensate, on the basis of those measuring signals, a detected deviation by exerting a correcting displacement.
- those degrees of freedom, wanted to be constant are measured relative to a reference member without requiring contact with that reference member.
- this enables the provision of a particularly accurate linear displacement, which can be just as accurate as the accuracy of the reference member applied.
- the accuracy can even be further improved through calibration, enabling possible systematic deviations of the system to be incorporated in the correction. Because the reference member only serves as reference and, accordingly, not as guiding, it will not be subject to wear, particularly so if the measurement is indeed contactless, so that it is not necessary to repeat that calibration often.
- An essential component in this approach is the measuring equipment for determining those deviations dy, dz, d ⁇ x , d ⁇ y , and d ⁇ z mentioned.
- Different examples of such measuring equipment are already known, such as for instance a laser- interferometer and/or an autocollimator.
- conventional measuring equipment has as a drawback that it is complicated and expensive, and can measure simultaneously two degrees of freedom at the most. It is then necessary to employ several measuring systems, mostly of mutually different types, to be able to measure all five degrees of freedom to be monitored and corrected. Still more drawbacks are attached to the use of a laser- interferometer. It is necessary to use a laser source and associated optics, which requires quite some space.
- the reading out and processing of the light signals is fairly complicated, and the measuring accuracy is in principle limited by the wavelength of the light used. Further, the measuring result substantially depends on the refractive index integrated along the optical path, which integrated refractive index is influenced by environmental conditions such as temperature and turbulence. Further, in general, fitting such a system in already existing displacement equipment is not possible, or only with great difficulty.
- a first main object of the invention is to provide a measuring member whose manufacturing tolerances are not extremely high and which can be manufactured in a relatively cheap and simple manner, but whereby an improved measuring accuracy can nevertheless be achieved.
- a second main object of the invention is to provide a measuring system for a linear displacement apparatus, wherein one single measuring device can simultaneously measure all five degrees of freedom to be monitored and corrected.
- a third main object of the invention is to provide a linear displacement apparatus, wherein fewer requirements are imposed on the accuracy of the mechanical guiding members, so that they can be of cheaper design, while with this apparatus a very good accuracy can nevertheless be achieved, even to the order of l nm, if so desired.
- a measuring system according to the invention has the features as described in claim l.
- Fig. 1A schematically illustrates the operation of a measuring member according to the invention for detecting a displacement
- Fig. IB schematically shows a view of an embodiment of a sensor member
- Fig. 1C schematically illustrates the operation of a combination of measuring members according to the invention for detecting a displacement in two directions
- Fig. ID schematically illustrates the operation of a combination of measuring members according to the invention for detecting a rotation
- Fig. 2 schematically shows a perspective view of an embodiment of a sensor device according to the invention
- FIG. 3 schematically illustrates the operation of a variant of a measuring member for measuring a lateral displacement
- Fig. 4 schematically shows a top plan view of a preferred embodiment of a sensor device according to the invention
- Fig. 5 schematically shows a cross section of a displacement apparatus
- Fig. 6 schematically illustrates the use of the present invention for calibrating a displacement apparatus
- Fig. 7 schematically illustrates the use of the present invention for controlling actuators of a displacement apparatus
- Fig. 8 illustrates a variant of the measuring member illustrated in Fig. 3;
- Fig. 9 illustrates a variant of a measuring principle according to the invention.
- Fig. 10 illustrates a variant of the embodiment outlined in
- a reference device is designated, fixedly arranged relative to the environment l.
- the reference device 10 has a main surface 11, which is substantially plane.
- a sensor member 21 is provided on a support 20 and is relatively slightly spaced from the main surface 11 of the reference device 10, so that there is an electronic or electromagnetic coupling between the reference device 10 and the sensor member 21.
- the measure of that coupling inter alia depends on the mutual distance d between the refefence device 10 and the sensor member 21, as will be further explained.
- the sensor member 21 is an electrically conductive plate, and at least the main surface 11 of the reference device 10 is also conductive. Accordingly, the combination of the sensor member 21 and the main surface 11 defines a capacitor, and the sensor member 21 and the main surface 11 can be regarded as plate electrodes. As is known, the thus defined capacitor has a capacity C which is inversely proportionate to distance d. Capacity C is further proportionate to the effectively overlapping surface A of the two plate electrodes; for practical purposes, if the main surface 11 is "large" enough, this overlapping surface A can initially be considered to be equal to the surface of the sensor member 21.
- this capacity C When the support 20 is attached to an object which is to be displaced relative to the machine frame l, this capacity C will remain constant as long as this distance d does not change.
- this capacity C is a measure for the Z-coordinate of this object. That capacity C can be considered to be a measuring signal provided by the sensor member 21; consequently, a variation dC in that measuring signal is representative of the variation dz in the Z-coordinate of that object.
- the sensor member 21 is connected, by means of a wire that is not shown for simplicity's sake, to a data processor, which may for instance comprise a microprocessor.
- the electrically conductive main surface 11 is also connected to that data processor.
- the measuring of C could be based on the measuring of the oscillation frequency of an RCL-network wherein the capacity C is included. Because the manner in which that capacity C is measured does not form a part of the present invention, and knowledge thereof is not required for a proper understanding of the present invention, while, further, measuring methods can be used for that measurement that are known per se, this will not be further discussed.
- the combination of the sensor member 21 and the main surface 11 of the reference device 10 can also be regarded as a transmitter/receiver combination.
- the measure of coupling between the sensor member 21 and the main surface 11 of the reference device 10 can then be determined by, for instance, supplying a transmitted signal to the reference device 10, and processing a received signal provided by the sensor member 21 in response thereto. Such a measuring method is known per se.
- the combination of the sensor member 21 and the main surface 11 of the reference device 10 will be regarded as a measuring member 2111 producing a measuring signal C which is representative of the measure of electric or electromagnetic coupling between the sensor member 21 and the main surface 11, to be referred to as reference member, of the reference device 10.
- Tt is possible to carry out such a feedback so that the measuring signal C remains constant. It will be understood that this implies that in that case, the distance d remains constant. In this manner, it is possible to keep that distance d constant with an accuracy to the order of 1 nm.
- This particularly high accuracy is realized with a sensor member 21 which itself does not have to meet extremely high manufacturing requirements. For instance, in principle, it is not necessary to accurately determine the size of the surface A of the sensor member 21: it is more important that the size of that surface does not change during a measurement.
- the main surface 11 and/or the surface of the sensor member 21 it is not necessary to render the main surface 11 and/or the surface of the sensor member 21 extremely smooth, for instance by polishing it. Roughness and/or unevennesses of one or both of these surfaces will only slightly contribute to variations of the measuring signal C, because the influence of the distance d on that measuring signal C is as it were averaged over the surface A.
- the form and the dimensions of the sensor member 21 are not important.
- a sensor member that has proved to be suitable has a rectangular contour with dimensions 1 cm x 1 cm, with the corners being rounded.
- the sensor member 21 cooperates with a main surface 11 of the reference device 10.
- the Y-dimension of that main surface 11 is relatively great in comparison with the Y-dimension of the sensor member 21, so that during a Y- isplacement of the sensor member 21 relative to the reference device 10, the size of the overlapping surface A mentioned does not change (i.e., it is equal to the surface of the sensor member 21) and the measuring signal C remains constant.
- the Y-dimension of that main surface 11 can, by contrast, be chosen to be relatively small in comparison with the Y- dimension of the sensor member 21.
- the size of the overlapping surface A is defined by the Y-dimension of the main surface 11 multiplied by the X-dimension of the sensor member 21, which does not change during a Y-displacement of the sensor member 21 relative to the reference device 10, so that in that case, the measuring signal C remains constant as well.
- the reference device 10 comprises a wire stretched between two points of attachment.
- a wire forms a good straightness reference whose direction is defined by the position of these points of attachment. Possible vibrations of the wire will hardly affect the measuring result, if at all, because they will be averaged by the time-integrating action of the measurement. Deflection of the wire can be regarded as a systematic error whose magnitude is known and for which corrections can be made.
- the sensor member 21 can be regarded as a capacitor plate, and the main surface 11 of the reference device 10 can be regarded as a second capacitor plate cooperating with the sensor member 21.
- the invention provides different variations to this concept.
- the sensor member 21 itself consists of a measuring capacitor having two capacitor parts 22 and 23, fixedly arranged relative to each other.
- An example of such a configuration is outlined in Fig. IB.
- the capacity C defined by these capacitor parts 22 and 23 is proportionate to a dielectric constant ⁇ , which can be influenced through the provision of a dielectric in the proximity of the sensor member 21.
- the reference device 10 can be regarded as such a dielectric; variation of the distance d from that dielectric 10 to the two capacitor parts 22 and 23 thus brings about a measurable variation of the capacity C.
- An advantage of such an embodiment is that the reference device 10 can be an electric insulator.
- the reference device 10 can accordingly be manufactured from a technical ceramic, which has a particularly good form retention.
- a further advantage is that no electric connection has to be made to the reference device 10; more in particular, no electric signal connection has to be present between the reference device 10 and a data processor.
- the sensor member 21 is an inductive element, whose induction is influenced by the proximity of the reference device 10 in a manner comparable to that discussed hereinabove.
- Fig. 1C illustrates a possible manner of effecting this.
- the reference device 10 has a second main surface 12, and the support 20 supports a second sensor member 24 which is disposed opposite that second main surface 12.
- the second main surface 12 acts as second reference member, and the second sensor member 24 defines, in combination with that second main surface 12, a second measuring member 2412, which, in a manner comparable with the manner described in respect of the first measuring member
- the reference device 10 is for instance formed as an elongated metal (or metallized) beam whose section provides the two main surfaces 11 and 12 which are substantially perpendicular relative to each other. Examples of such sections are an L-shape, a T-shape, etc. In the schematic example of Fig. IC, the reference device 10 is represented as a beam having a substantially rectangular section, with one body surface defining the first main surface 11, and another body surface defining the second main surface 12.
- the high positional accuracy mentioned hereinabove is realized without high requirements being imposed on the form accuracy of the reference device 10.
- the main surfaces 11 and 12 be exactly perpendicular to each other, although this is in fact preferred.
- the reference device 10 be absolutely stable in the longer term; for realizing the objectives of the present invention, it is sufficient if the reference device 10, during the performance of a measurement, retains its shape, i.e. the mutual proportions of its dimensions remain constant: hence, the reference device 10 must for instance not warp.
- the principle is discussed of how the Z- coordinate of the object to be displaced can be kept constant at the location of the sensor member 21 by a single measuring member 2111, and how the Y-coordinate of the object to be displaced can be kept constant at the location of the sensor member 24 by a single measuring member 2412.
- this is not sufficient to guarantee that the orientation of the object is maintained: hence, it is also desired that a rotation of that object about the X-axis ( ⁇ x ) and/or about the Y-axis ( ⁇ y ) and/or about the Z-axis ( ⁇ z ) can be measured.
- Fig. ID is comparable with Fig. 1A, with the understanding that instead of a single sensor member 21, two sensor members 25 and 26 are provided on the support 20. These two sensor members 25 and 26 can be identical to the sensor member 21 already discussed. The centers of the two sensor members 25 and 26 lie on an imaginary line parallel to the Y- axis.
- the combination of the sensor member 25 with the reference member 11 (main surface 11 of the reference device 10) defines a measuring member 2511
- the combination of the sensor member 26 with the reference member 11 defines a measuring member 2611.
- each measuring member 2511 and 2611 provides a measuring signal, to be indicated by C(2511) and C(2611) respectively, which is indicative of the distance from the relevant sensor member to that main surface 11. Further, it will be understood that the measuring signals C(2511) and C(2611) remain constant in a truly linear displacement of the support 20 in the X-direction and in the Y-direction.
- measuring members 2511 and 2611 may have mutually different characteristics, so that the measuring signals generated as function of the distance to the reference member 11 may differ, but it will be understood that these characteristics will be known in advance and can be discounted by a data processor, for which reason this aspect will not be further discussed.
- the distances from the sensor members 25 and 26 to the reference member 11 will change to a non-equal extent. If that axis of rotation passes between the sensor members 25 and 26, the changes in distance will even be of opposite directions. If the support 20 is rotated about an axis of rotation directed parallel to the Z-axis, the distances from the sensor members 25 and 26 to the reference member 11 will not change. If the support 20 is rotated about an axis of rotation directed parallel to the Y-axis, the distances from the sensor members 25 and 26 to the reference member 11 will change to an equal extent.
- the support 20 comprises at least five sensor members 31, 32, 33, 41, 42, as schematically illustrated in Fig. 2.
- a support 20 having an L-shaped cross section, as is also shown in Fig. IC is represented in perspective.
- the five sensor members 31, 32, 33, 41, 42 are divided into two groups: a first group 30 comprises three sensor members 31, 32, 33, provided on the inside of a first leg of the L-shaped support 20, for cooperation with the first reference member 11, similarly to the measuring member 21 of Fig. IC.
- the sensor members 31, 32, 33 define a first group 3000 of measuring members 3111, 3211, 3311.
- a second group 40 comprises two sensor members 41, 42, provided on the inside of a second leg of the L-shaped support 20, for cooperation with the second reference member 12 (the second main surface 12 of the reference device 10) , similarly to the sensor member 24 of Fig. IC.
- the sensor members 41, 42 define a second group 4000 of measuring members 4112, 4212.
- the positions of sensor members 31, 32, 33, 41, 42 are indicated in dotted lines in Fig. 2.
- the measuring members of the first group 3000 are adapted to measure a local displacement (at the location of the relevant sensor member) in the Z-direction
- the measuring members of the second group 4000 are adapted to measure a local displacement in the Y-direction.
- the precise positions of the sensor members are not essential, as long as the three sensor members of the first group 30 lie on the angular points of a triangle, it will in the following explanation be assumed that the first group 30 comprises two sensor members 31 and 32 whose centers lie on an imaginary line parallel to the Y-axis, and two sensor members 31 and 32 whose centers lie on an imaginary line parallel to the X-axis, and that the second group 40 comprises two sensor members 41 and 42 whose centers lie on an imaginary line parallel to the X-axis.
- a random displacement of the support 20 can be described as a sum of six different, mutually independent displacements, which are therefore called primary displacements: 1] a true translation in the X-direction (dx) 2] a true translation in the Y-direction (dy) 3] a true translation in the Z-direction (dz) 4] a true rotation about the X-axis (d ⁇ x ) ; 5] a true rotation about the Y-axis (d ⁇ y ) ; 6] a true rotation about the Z-axis (d ⁇ z ) .
- the first primary displacement is a desired displacement; the other five primary displacements define an undesired deviation from the desired displacement.
- any random deviation can be described as a sum of the primary displacements [2] through [6] , and can be detected by the five measuring members 3111, 3211, 3311, 4112, 4212, as will hereinafter be separately demonstrated for the five primary displacements [2] through [6] mentioned.
- [2] In a true translation in the Y-direction, the capacity values C(3111), C(32ll) and C(3311) will remain constant, and the capacity values C(4112) and C(4212) will change to an equal extent.
- the five sensor members 31, 32, 33, 41, 42 individually to the object. It is also possible that a first group 30 of three sensor members 31-33 is provided as an integrated whole, that a second group 40 of two sensor members 41-42 is provided as an integrated whole, and that the two groups are separately attached to the object. As a variant to this, it is possible that for the second group 40 a second example is used of a group 30 of three sensor members, which group is manufactured as an integrated whole, while one of those three sensor members of the second group need not be used.
- these five sensor members 31, 32, 33, 41, 42 be formed as an integrated whole on a support 20, because then the mutual relationship between the sensor members is a constant and priorly known datum.
- This offers an advantage in particular in the case where the combination of the support 20 with the sensor members 31, 32, 33, 41, 42, hereinafter referred to as sensor device 50, serves to improve already existing displacement equipment, or forms part of a mobile measuring system.
- sensor device 50 serves to improve already existing displacement equipment, or forms part of a mobile measuring system.
- both the sensor members 31-33 of the first group 30 and the sensor members 41-42 of the second group 40 are adapted to measure a displacement in a direction perpendicular to a main surface of those sensor members themselves. That is to say: the sensor members 31-33 of the first group 30 are arranged in a plane perpendicular to the Z-axis, and measure a displacement in the Z-direction, while the sensor members 41- 42 of the second group 40 are arranged in a plane perpendicular to the Y-axis and measure a displacement in the Y-direction.
- FIG. 4 illustrates a variant to that embodiment, wherein the sensor members 41-42 of the second group 40 have been replaced by sensor members 43 and 44 which, like the sensor members 31-33 of the first group 30, are arranged in a plane perpendicular to the Z-axis, but are adapted to measure a displacement in the Y-direction.
- An advantage of such an embodiment is that all sensor members 31, 32, 33, 43, 44 can be located in the same plane, as illustrated, as a result of which the sensor device 50 can as a whole have a substantially 2-dimensional structure and can be manufactured in a simpler manner. Further, this renders it possible that the reference device 10 has a substantially 2-dimensional structure and can be manufactured in a simpler manner, as will also be described with reference to Fig. 4.
- Fig. 3 is a Figure comparable with Fig. 1A, wherein like parts are designated by like reference numerals.
- the reference device comprises a body 10 of a non-conductive material, which body is provided, on a main surface 11 thereof, with a layer 15 of a conductive material, which layer acts as reference member.
- the conductive layer 15 extends over a portion of that main surface 11; in the Figure, the right portion of the main surface 11 is not covered by the conductive layer 15.
- the conductive layer 15 has a side edge 16 which is directed in the X-direction and which defines the transition between the portions of the main surface 11 covered and not covered by the layer 15.
- the sensor member 43 comprises an electrically conductive plate surface, which, in combination with the conductive layer 15, defines a capacity whose magnitude, indicated as C(4315), is proportionate to the surface A of the overlap between the sensor member 43 and the conductive layer 15, indicated as A(4315) . If the sensor member 43 is displaced in the Y-direction, this surface (4315) changes and, consequently, the capacity C(4315) changes, which is measurable, similarly as discussed hereinabove. In this manner, the sensor member 43 in combination with the reference member 15 defines a measuring member 4315. It is observed that the reference device 10 can as a whole be electrically conductive, with the rib 13 (see Fig. IC) acting as the side edge 16 of the conductive layer 15.
- the sensor member 21 discussed with reference to Fig. IB can be used for an application as sensor member 43.
- the reference device 10 can as a whole be manufactured from a dielectric material, with the rib 13 again acting as the side edge 16 of the conductive layer 15 of the embodiment of Fig. 3.
- the sensor member 43 is also sensitive to a displacement in the Z-direction. After all, in a displacement in the Z-direction, the distance between the sensor member 43 and the conductive layer 15, indicated as d(4315) , will change, and the capacity C(4315) is inversely proportionate to that distance, as observed hereinabove.
- the measuring signal C(4315) provided by the measuring member 4315 cannot as such discriminate between a Z-displacement and a Y- displacement. It is however possible to reduce the Y- displacement from that measuring signal C(4315) provided by the measuring member 43, because from the measuring signals from the measuring members of the first group 3000, the Z- displacement at the location of the sensor member 43 can be calculated. For a greatest possible accuracy for such a calculation, it is preferred that at least one of the sensor members of the first group 30 be arranged at a shortest possible Y-distance from the sensor member 43.
- a second conductive layer 17 can be provided on the first main surface 11 next to the conductive layer 15, as is also shown in Fig. 3, with an edge 18 slightly spaced from the edge 16 of the conductive layer 15.
- the sensor member 43 defines a capacity together with that second conductive layer 17, whose magnitude, indicated as C(4317) , is proportionate to the magnitude of the overlap between the sensor member 43 and that second conductive layer 17, indicated as A(4317) , and inversely proportiate to the distance between the sensor member 43 and the second conductive layer 17, indicated as d(4317) . If the sensor member 43 is displaced in the Y- direction, these overlapping surfaces A(4317) and A(4315) will change in mutually opposite sense, while the distances d(4317) and d(4315) will remain equal.
- the second conductive layer 17 acts as second reference member, while the sensor member 43 in combination with the first reference member 15 defines a measuring member 4315 and in combination with the second reference member 17 defines a measuring member 4317, which two reference members provide two measuring signals which in combination represent the Z- displacement and the Y- isplacement.
- the two measuring signals C(4315) and C(4317) can be provided to a data processor, and that data processor can calculate the sum and quotient signals therefrom.
- the sensor member 43 is separated into two sensor elements 43 ⁇ and 43 2 .
- the two sensor elements 43i and 43 2 define measuring members 43 ⁇ l5 and 43 2 17 for providing measuring signals C(43 ⁇ l5) and C(43 2 17), whose meaning is comparable with the measuring signals C(4315) and C(4317) discussed hereinabove.
- the two sensor elements 43i and 43 2 define "crossed" measuring members 43 ⁇ l7 and 43 2 15 for providing measuring signals C(43 ⁇ l7) and C(43 2 15) .
- a further advantage of the structure of the reference device 10 outlined in Fig. 3 is that the reference line for the X-direction is no longer defined by the edge 16 only.
- the reference line for the X-direction is now defined as a fictitious line by the edges 16 and 18 together, and will be located halfway those edges 16 and 18.
- any inaccuracies in the conductive layer 15 affect the measuring signal only to a slight degree, because such inaccuracies are averaged over the surface of the sensor member 43.
- any inaccuracies in the edge 16 will affect the measuring signal only to a slight degree, because such inaccuracies are averaged over the X-dimension of the sensor member 43.
- edges 16 and 18 are manufactured as each other's mirror image, wherein any inaccuracies will be present in both edges 16 and 18 as each other's mirror image, such inaccuracies will even substantially compensate each other.
- the edges 16 and 18 extend exactly parallel: the fictitious X-reference line will behave as bisector of the angle defined by the two edges 16 and 18.
- the structure of the reference device 10 outlined in Fig. 3 an improvement of the measuring accuracy of the measuring system is provided.
- a further contribution to the improvement of the measuring sensitivity respectively a decrease of the sensitivity to inaccuracies in the geometry of the reference members is realized by choosing the X-dimension of a sensor member to be relatively large compared with the Y-dimension thereof.
- a particularly simple manner for manufacturing a reliable reference member which is highly suitable for use in the present invention starts from a flat support made of epoxy resin, of which at least one main surface 11 is entirely covered with a conductive metal layer such as copper.
- An example of such a starting product is a blank for manufacturing printed circuit boards.
- a narrow, elongated strip 19 is etched away, in a manner which is in fact known, to separate that metal layer into the layers 15 and 17.
- a mask is used, as is also known per se.
- a mask for the edge 16 is copied, after which the copy is arranged in mirror image next to the original mask, for the edge 18.
- An important advantage of the use of printed circuit board is that it can be processed in a cheap manner, and that a portion of the electronic devices for the primary processing of the measuring signals can be mounted on the same printed circuit board.
- the sensor members 31, 32, 33, 43, 44 can be formed by attaching plate-shaped elements to the support 20. However, on account of the simple manufacturing possibility, it is preferred to manufacture the sensor device 50 shown in Fig. 4 starting from a metallized support 27, such as, preferably, a blank for manufacturing printed circuit boards, of which the metallization layer is etched away according to a predetermined pattern so that the plate electrodes 31, 32, 33, 43, 44 (or, for instance, sensor members having the configuration outlined in Fig. IB) are left.
- a metallized support 27 such as, preferably, a blank for manufacturing printed circuit boards, of which the metallization layer is etched away according to a predetermined pattern so that the plate electrodes 31, 32, 33, 43, 44 (or, for instance, sensor members having the configuration outlined in Fig. IB) are left.
- the two sensor members 43 and 44 used for detecting Y- displacements are also sensitive to Z-displacements, and that through the use of a second conductive layer 17 it is possible to cause each of those sensor members 43 and 44 to provide two measuring signals, from which a first signal (sum signal) can be derived which is representative of the Z-displacement and from which a second signal (quotient signal) can be derived which is representative of the Y-displacement.
- a first signal sum signal
- a second signal quotient signal
- a first group 3000 of at least three measuring members for providing measuring signals indicative of a Z- displacement on the one hand, and a second group 4000 of at least two measuring members for providing measuring signals indicative of a Y-displacement on the other can have one or several measuring elements in common. This also appears from the following example.
- FIG. 3 an example is discussed of a manner in which it is possible to generate, by means of one sensor member 43, two measuring signals that are representative of Z-displacement and Y-displacement respectively.
- the reference device 10 has for that purpose two guiding portions which can separately cooperate with the sensor member 43 so as to define two measuring members.
- the reverse is also possible, as illustrated in Fig. 9.
- two sensor members 43' and 43" are mounted in juxtaposition on the support, and provided on the reference device 10 is a conductive path 14 acting as reference member.
- the two sensor members 43' and 43" cooperate with that single reference member 14 to define a measuring member 43'14 and a measuring member 43"14 respectively, with the measuring member 43'14 providing a measuring signal C(43'14) which is proportionate to the overlap A(43'14) and inversely proportionate to the distance d(43'14).
- the measuring member 43"14 provides a measuring signal C(43'14) which is proportionate to the overlap A(43'14) and inversely proportionate to the distance d(43'14).
- the measuring member 43"14 provides a measuring signal C(43'14) which is proportionate to the overlap A(43'14) and inversely proportionate to the distance d(43'14).
- Fig. 9 further illustrates that the sensor members 43' and 43" need not have an actual overlap with the conductive path 14.
- the conductive path 14 has a Y-dimension which is smaller than the Y-distance between the sensor members 43' and 43".
- the conductive path 14 can also be provided in the form of a conductive wire attached between two suspension points.
- the application of this concept to the embodiment illustrated in Fig. 4 implies that the support 10 with the two conductive paths 15 and 17 can be replaced by two conductive wires suspended side by side.
- a linear displacement apparatus 100 will presently be discussed, wherein the measuring system illustrated in Fig. 4 is used.
- the displacement apparatus 100 generally comprises a frame 101 fixed relative to the environment 102. Mounted on the frame 101 is a guiding member 105, over which guiding member a slide or carriage 103 is displaceable.
- the guiding member 105 can be an integrated part of the frame 101. Between the guiding member 105 and the slide or carriage 103 bearing members 104 are included.
- An example of a suitable guiding member 105 is a rail of a suitably selected profile.
- the bearing members 104 can for instance comprise a slide bearing or roller bearing.
- the displacement direction of the slide or carriage 103 is directed perpendicularly to the plane of the paper, and is indicated as X-direction of the displacement apparatus 100.
- Displacement of the slide or carriage 103 along the guiding member 105 can be effected by elements known per se, such as for instance by means of a motor-driven screw spindle. Because the elements for effecting this displacement of the slide or carriage 103 do not constitute a subject of the present invention, and a skilled person need not have knowledge thereof for a proper understanding of the present invention, they will not be further described and are not shown in Fig. 5, for the sake of simplicity. For the same reason, the nature and construction of the guiding member 105 and of the bearing members 104 will not be further discussed.
- a table 106 with the interposition of actuators 107.
- five actuators 107 are present, which will be individually indicated as I07 ⁇ , 107 , 107 3 , 107 , 107 5 .
- the table 106 comprises fastening means, not shown for the sake of simplicity, for fastening on the table 106 an object V to be dispaced. It will be understood that this fastened object v can then be displaced by displacing the table 106.
- the actuators 107 provide a rigid coupling between the table 106 and the slide or carriage 103, so that the table 106 accurately follows the displacement of the slide or carriage 103. In addition, through the control of the actuator 107, it is possible to set the position of the table 106 relative to the slide or carriage 103.
- the actuators 107 can for instance be piezo-electric actuators known per se. Such actuators offer the advantage that they can readily be operated by supplying an electric control voltage, with a length dimension of the actuator changing in response to the changing of the control voltage, as is known per se.
- the construction of the actuators 107 does not constitute a subject of the present invention either, and will hence not be further described. It is sufficient to note that five actuators are present, positioned so (kinematic support) that they can cause the table 106 to perform any random displacement relative to the slide or carriage 103, which displacement is in a plane perpendicular to the X-axis. In X-direction, a coupling is present between the table 106 and the slide or carriage 103, which coupling allows such displacement.
- a sixth actuator can for instance be used.
- the extent to which the position of the table 106 can be changed i.e. the maximum magnitude of these variations, is determined by the range of the actuators 107 coupled between the table 106 and the slide or carriage 103.
- the reference device 10 mentioned is fixedly arranged relative to the environment 102 in such a manner that the X- direction defined by the reference device 10 is substantially aligned with the X-direction defined by the guiding member 105; if the frame 101 is sufficiently rigid, the reference device 10 can be mounted thereon, as illustrated. If the displacement apparatus 100 is used for displacing the object V along a processing station or a survey station such as, for instance, a microscope, the reference device 10 can be fixed relative to such station.
- the sensor device 50 is fixedly mounted on the table 106 so that the sensor device 50 is located at a short distance from the reference device 10. A distance that was found suitable during experiments lies in the range of 0.3 mm. Further, the sensor device 50 is located as closely as possible to the object V. Alternatively, the sensor device 50 can be fixedly mounted on the slide or carriage 103, but this has as a drawback that a possible displacement of the table 106 relative to the slide or carriage 103, or a displacement of the table 106 caused by a change of form (thermal expansion) of the slide or carriage 103, is not detected, so that, in view of the intended accuracy into the range of 1 nm in respect of the object to the fastened on the table 106, such a construction is not preferred.
- the table 106 with the object V fastened thereon can be displaced in the X-direction defined by the guiding member 105.
- this displacement is not an exactly linear displacement, but exhibits deviations, for instance because of imperfections in the guiding member 105, as a consequence of which the position of the table 106 exhibits variations that can be indicated as dy, dz, d ⁇ x , d ⁇ y , d ⁇ z .
- the combination of the sensor device 50 and the reference device 10 provides five measuring signals which provide information about such positional variations. In this manner, it is possible that the combination of the sensor device 50 and the reference device 10 is used for calibrating an existing displacement apparatus.
- these five measuring signals from the five measuring members will be indicated as Cj . , C 2 , C 3 , C , and C 5 respectively.
- These measuring signals are inputted into a data processor 200, which for instance comprises a microcomputer, calculating from these measuring signals the signal variations dCi, dC 2 , dC 3 , dC , dC 5 relative to an initial value, which variations are jointly representative of the occurring positional variations dy, dz, d ⁇ j, d ⁇ y , d ⁇ z .
- the data processor 200 calculates the occurring positional variations dy, dz, d ⁇ x , d ⁇ y , d ⁇ z and reproduces them as a function of the location x in any desired manner, for instance in graphic form or in the form of a table, enabling the user of that displacement apparatus to carry out corrections for the observed imperfections of the guiding members 105.
- the data processor 200 may skip the intermediate step of calculating the signal variations dCi, dC 2 , dC 3 , dC 4 , dC 5 and calculate the positional variations dy, dz, d ⁇ x , d ⁇ y , d ⁇ z directly from the measuring signals. It is also possible that the combination of the sensor device 50 and the reference device 10 is used for testing an existing displacement apparatus.
- control member 210 is provided for that purpose, which control member for instance comprises a microprocessor and is provided with signal inputs 211, 212, 213, 214, 215, 216 coupled to the sensor members 31, 32, 33, 43, 44 and to the reference device 10 respectively for receiving the measuring signals Cj . , C 2 , C 3 , C , C 5 , and with control outputs 221, 222, 223, 224, 225 coupled to the actuators 107 l f 107 2 ,
- control member 210 in general comprises a measuring section which generates the measuring signals, and a driver section which generates the control signals required for driving the actuators.
- the control member 210 is adapted to set the control signals ai at the control outputs for the respective actuators 107i so that variations dCi, dC 2 , dC 3 , dC , dC 5 of the measuring signals Cj . , C 2 , C 3 , C , C 5 , or deviations in the capacity values, are substantially reduced to zero. This will be referred to by the term "feedback".
- control signals ai are always chosen so that measured measuring signals Ci, C 2 , C 3 , C , C 5 always remain equal to initial values C ⁇ (0), C 2 (0), 0 3 (0), C (0), 0 5 (0).
- the actuators 107 be arranged according to a pattern which corresponds to the pattern of the sensor members 31, 32, 33, 43, 44. After all, in consequence thereof, there will be a substantial correlation between in each case one measuring signal and one associated actuator. In the case of deviations from this pattern correspondence, this one-to-one correlation decreases, which can be referred to as the correction characteristic of the linear displacement apparatus 100.
- the reference device 10 is not ideal, or not ideally mounted. Possible deviations of the reference device 10 itself are, for instance: the referentie line 16 is not entirely straight throughout the range. - the surface 11 is not entirely plane throughout the range; Possible deviations of the mounting of the reference device 10 are, for instance: the reference line 16 or the edge 13 is not mounted so as to be exactly parallel to the guiding means 105.
- Cj (x) is a correction value which is dependent on the X-position and determined by calibration, and which has to correct for errors of form of the reference.
- the three sensor members 31, 32, 33 of the first group 30 define a right-angled triangle whose legs are oriented according to the X-axis and the Y-axis.
- this is not required: in principle, it is sufficient when the three sensor members 31, 32, 33 are arbitrarily arranged according to the angular points of a triangle, as long as they are not in alignment. For a great measuring accuracy, however, it is preferred that the mutual distance of those three sensor members be chosen to be as large as possible.
- the third sensor member can then be symmetrically arranged relative tc . ,is pair to define an isosceles or even equilateral triangle. In Fig. 4, this is illustrated by the position 32' for the sensor member 32.
- the three sensor members 31, 32, 33 cooperate with the same conductive layer 15. However, this is not required. It is for instance possible that the sensor member 32 cooperates with the second conductive layer 17, and is for that purpose for instance disposed at the position 32" in Fig. 4. Because of the larger distance to the base line as defined by the two sensor members 31, 33, an increased measuring accuracy is realized. It is also possible that for each of the three sensor members 31, 32, 33, a separate conductive path is provided, substantially extending in the X-direction, to guarantee that the three measuring signals provided by these sensor members 31, 32, 33 do not influence one another. The same applies to the two sensor members 43 and 44.
- the number of sensor members is greater than five.
- the three sensor members of the first group are adapted to detect a deviation in the Y- direction and that the two sensor members of the second group are adapted to detect a deviation in the Z-direction.
- the discussed metal or at least conductive surfaces of the sensor members and/or of the reference device are provided with an insulating covering layer.
- a sensor member is formed by a conductive layer 60 provided on the support 20, over which layer 60 a conductive masking member or masking layer 61 is provided, which masking member or masking layer 61 does not contact the conductive layer, for instance because an insulating layer is located therebetween.
- masking member or masking layer 61 are five window-like recesses 62, 63, and for each recess a reference member 64, 65 extending in the X-direction is present, for instance in the form of a conductive path on the support 10.
- the communication of the conductive layer 60 provided on the support 20 with the reference device 10 takes place through the respective openings 62, 63 in that masking member or masking layer 61, and the extent of coupling between the conductive layer 60 provided on the support 20 and the reference device 10 depends on the alignment of the recesses 62, 63 with the reference paths, as will be understood.
- the recesses can have the same shape and are provided according to the same pattern as the sensor members described hereinabove.
- an existing reference for a linear displacement transducer such as for instance an optical ruler, can be used advantageously.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU60180/96A AU6018096A (en) | 1995-06-13 | 1996-06-13 | Displacement sensor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NL1000559 | 1995-06-13 | ||
| NL1000559A NL1000559C2 (nl) | 1995-06-13 | 1995-06-13 | Verplaatsingssensor. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1996041999A1 true WO1996041999A1 (fr) | 1996-12-27 |
Family
ID=19761156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/NL1996/000240 Ceased WO1996041999A1 (fr) | 1995-06-13 | 1996-06-13 | Detecteur de deplacement |
Country Status (3)
| Country | Link |
|---|---|
| AU (1) | AU6018096A (fr) |
| NL (1) | NL1000559C2 (fr) |
| WO (1) | WO1996041999A1 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2124014A1 (fr) * | 2008-05-23 | 2009-11-25 | Postech Academy-Industry Foundation | Capteur capacitif de déplacement avec un élément mécanique de guidage |
| CN114111546A (zh) * | 2020-08-26 | 2022-03-01 | 埃韦利克斯公司 | 位置传感器和制造方法以及用于确定线性致动器的位置的方法 |
| WO2022173290A1 (fr) * | 2021-02-11 | 2022-08-18 | VDL Enabling Technologies Group B.V. | Dispositif capteur capacitif et ensemble palier magnétique doté d'un tel dispositif capteur capacitif |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4091234A (en) * | 1977-03-30 | 1978-05-23 | Atari, Inc. | Joystick with attached circuit elements |
| GB2060173A (en) * | 1979-09-25 | 1981-04-29 | Fiat Ricerche | Capacitive transducer with six degrees of freedom |
| WO1992019939A1 (fr) * | 1991-04-25 | 1992-11-12 | Hydro-Quebec | Mesure dynamique et sans contact de deplacement ou de permittivite a l'aide d'un capteur capacitif |
-
1995
- 1995-06-13 NL NL1000559A patent/NL1000559C2/xx not_active IP Right Cessation
-
1996
- 1996-06-13 AU AU60180/96A patent/AU6018096A/en not_active Abandoned
- 1996-06-13 WO PCT/NL1996/000240 patent/WO1996041999A1/fr not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4091234A (en) * | 1977-03-30 | 1978-05-23 | Atari, Inc. | Joystick with attached circuit elements |
| GB2060173A (en) * | 1979-09-25 | 1981-04-29 | Fiat Ricerche | Capacitive transducer with six degrees of freedom |
| WO1992019939A1 (fr) * | 1991-04-25 | 1992-11-12 | Hydro-Quebec | Mesure dynamique et sans contact de deplacement ou de permittivite a l'aide d'un capteur capacitif |
Non-Patent Citations (2)
| Title |
|---|
| BONSE ET AL.: "A new two-dimensional capacitve position transducer", SENSORS AND ACTUATORS, vol. a41, no. 1/3, 1 April 1994 (1994-04-01), LAUSANNE,CH, pages 29 - 31, XP000450005 * |
| W. CHR HEERENS: "Multi-terminal capacitor sensors", JOURNAL OF PHYSICS E. SCIENTIFIC INSTRUMENTS, vol. 15, no. 1, January 1982 (1982-01-01), DORKING, GREAT BRITAIN, pages 137 - 141, XP000577429 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2124014A1 (fr) * | 2008-05-23 | 2009-11-25 | Postech Academy-Industry Foundation | Capteur capacitif de déplacement avec un élément mécanique de guidage |
| US8242791B2 (en) | 2008-05-23 | 2012-08-14 | Postech Academy-Industry Foundation | Area-variable type capacitive displacement sensor having mechanical guide |
| CN114111546A (zh) * | 2020-08-26 | 2022-03-01 | 埃韦利克斯公司 | 位置传感器和制造方法以及用于确定线性致动器的位置的方法 |
| WO2022173290A1 (fr) * | 2021-02-11 | 2022-08-18 | VDL Enabling Technologies Group B.V. | Dispositif capteur capacitif et ensemble palier magnétique doté d'un tel dispositif capteur capacitif |
| NL2027543A (en) * | 2021-02-11 | 2022-09-12 | Vdl Enabling Tech Group B V | A capacitive sensor device and a magnetic bearing assembly with such capacitive sensor device. |
| US12422241B2 (en) | 2021-02-11 | 2025-09-23 | VDL Enabling Technologies Group B.V. | Capacitive sensor device and a magnetic bearing assembly with such capacitive sensor device |
Also Published As
| Publication number | Publication date |
|---|---|
| NL1000559C2 (nl) | 1996-12-13 |
| AU6018096A (en) | 1997-01-09 |
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