WO1993024259A1 - Ameliorations relatives a la production d'alliages a base de fer a haute teneur en silicium - Google Patents
Ameliorations relatives a la production d'alliages a base de fer a haute teneur en silicium Download PDFInfo
- Publication number
- WO1993024259A1 WO1993024259A1 PCT/GB1993/001169 GB9301169W WO9324259A1 WO 1993024259 A1 WO1993024259 A1 WO 1993024259A1 GB 9301169 W GB9301169 W GB 9301169W WO 9324259 A1 WO9324259 A1 WO 9324259A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- product
- silicon
- high silicon
- iron alloys
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
- C23C8/16—Oxidising using oxygen-containing compounds, e.g. water, carbon dioxide
- C23C8/18—Oxidising of ferrous surfaces
Definitions
- This invention relates to the production of high silicon-iron alloys.
- Magnetic cores of transformers, motors, generators and similar machines are usually fabricated from magnetically soft alloy strip such as 3% silicon-iron alloy and eddy currents circulate in the cores of these machines when alternating current flows in the windings.
- the specific resistance of the strip alloy is raised when ever possible by increasing the alloying elements (s) such as silicon with or without aluminium. It is well known that using conventional processing routes, the tolerable combined level of such alloying elements (s) is about 3.25% by weight maximum otherwise the material is too brittle to process, cut up or bend due to excessively large grains formed during cooling for example.
- a further stratagem employed to limit eddy currents is to build up the machine core from thin sheets (lamination) , both surfaces of which carry an electrical insulation medium which can be paper, paint, varnish, lacquer or even inorganic chemical compounds formed on the strip surfaces during processing and reinforced with further coatings such as cured on phosphoric acid employed to fill voids in the primary chemical compound coating, such voids being potential rust generating sites.
- an electrical insulation medium which can be paper, paint, varnish, lacquer or even inorganic chemical compounds formed on the strip surfaces during processing and reinforced with further coatings such as cured on phosphoric acid employed to fill voids in the primary chemical compound coating, such voids being potential rust generating sites.
- Preparation of spray formed electrotechnical steel with high levels of silicon with or without aluminium commences with already decarburised material such as finally processed conventional un-insulated strip scrap to which has been added clean, carbon free ferrosilicon with or without aluminium and the whole r ⁇ melted under vacuum or other conditions where carbon cannot be picked up.
- the material is subjected to a conventional decarburising treatment to encourage the formation of silicates at the surfaces.
- these coatings are reinforced by passing the strip sequentially through a phosphoric acid bath and curing the insulation media by heating the strip to a temperature of about 700° C in a non-oxidising atmosphere under tension to achieve thermal flattening as well as the benefits of stress relief annealing.
- chromium and similar compounds can be added to the phosphoric acid bath before curing if required.
- the material is produced having a high specific resistance due to relatively very high levels of silicon and/or aluminium, good int ⁇ rla inar electrical resistance due to the formation of silicate and similar compounds on the surfaces of strip prepared by sprayforming, and is capable of maintaining good magnetic properties due to the effective absence of carbon.
- the present invention provides a method of producing high silicon an iron alloys from a start material having a silicon content (with or without aluminium) of between 3.25% and 6.5% by weight which comprises the steps of forming a melt of the start material, producing a product of the melted material by a spray forming technique, and heating the product to a temperature of the order of 700°C to 900°C in a moist hydrogen atmosphere to produce on the surface of the product a silicate layer.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Soft Magnetic Materials (AREA)
Abstract
Un procédé de production d'alliages à base de fer et à haute teneur en silicium, à partir d'un matériau de départ dont la teneur en silicium (avec ou sans aluminium), est comprise entre 3,25 % et 6,5 % en poids, consiste à former un bain de fusion du matériau de départ, à obtenir un produit du matériau fondu par une technique de formage par projection, à chauffer le produit à une température de l'orde de 700 °C à 900 °C en une atmosphère humide contenant de l'hydrogène pour former une couche de silicate sur la surface du produit.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB9211722.5 | 1992-06-03 | ||
| GB9211722A GB2267715B (en) | 1992-06-03 | 1992-06-03 | Improvements in and relating to the production of high silicon-iron alloys |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1993024259A1 true WO1993024259A1 (fr) | 1993-12-09 |
Family
ID=10716447
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/GB1993/001169 Ceased WO1993024259A1 (fr) | 1992-06-03 | 1993-06-02 | Ameliorations relatives a la production d'alliages a base de fer a haute teneur en silicium |
Country Status (3)
| Country | Link |
|---|---|
| AU (1) | AU4340193A (fr) |
| GB (1) | GB2267715B (fr) |
| WO (1) | WO1993024259A1 (fr) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4054471A (en) * | 1976-06-17 | 1977-10-18 | Allegheny Ludlum Industries, Inc. | Processing for cube-on-edge oriented silicon steel |
| US4115161A (en) * | 1977-10-12 | 1978-09-19 | Allegheny Ludlum Industries, Inc. | Processing for cube-on-edge oriented silicon steel |
| FR2428077A1 (fr) * | 1978-06-09 | 1980-01-04 | Nippon Steel Corp | Procede de production d'une tole d'acier au silicium electrique, a grain oriente |
| EP0420238A2 (fr) * | 1989-09-28 | 1991-04-03 | Nippon Steel Corporation | Procédé de fabrication de tôles d'acier au silicium unidirectionnel à densité de flux magnétique élevée |
| EP0453284A2 (fr) * | 1990-04-20 | 1991-10-23 | Nippon Steel Corporation | Procédé de fabrication de tôles d'acier électriques à double orientation ayant une densité de flux magnétique élevée |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES346570A1 (es) * | 1966-11-04 | 1969-04-16 | United States Steel Corp | Procedimiento para la fabricacion de un acero. |
| AT313339B (de) * | 1967-10-09 | 1974-02-11 | Csepeli Femmue Fa | Kaltgewalzte elektrotechnische Stahlbänder und -platten mit isotropen magnetischen Eigenschaften und Verfahren zu deren Herstellung |
| GB1262471A (en) * | 1968-05-14 | 1972-02-02 | Nat Res Dev | Improvements relating to the fabrication of articles |
| US4030950A (en) * | 1976-06-17 | 1977-06-21 | Allegheny Ludlum Industries, Inc. | Process for cube-on-edge oriented boron-bearing silicon steel including normalizing |
| GB8405982D0 (en) * | 1984-03-07 | 1984-04-11 | Singer A R E | Making metal strip and slab from spray |
-
1992
- 1992-06-03 GB GB9211722A patent/GB2267715B/en not_active Expired - Fee Related
-
1993
- 1993-06-02 WO PCT/GB1993/001169 patent/WO1993024259A1/fr not_active Ceased
- 1993-06-02 AU AU43401/93A patent/AU4340193A/en not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4054471A (en) * | 1976-06-17 | 1977-10-18 | Allegheny Ludlum Industries, Inc. | Processing for cube-on-edge oriented silicon steel |
| US4115161A (en) * | 1977-10-12 | 1978-09-19 | Allegheny Ludlum Industries, Inc. | Processing for cube-on-edge oriented silicon steel |
| FR2428077A1 (fr) * | 1978-06-09 | 1980-01-04 | Nippon Steel Corp | Procede de production d'une tole d'acier au silicium electrique, a grain oriente |
| EP0420238A2 (fr) * | 1989-09-28 | 1991-04-03 | Nippon Steel Corporation | Procédé de fabrication de tôles d'acier au silicium unidirectionnel à densité de flux magnétique élevée |
| EP0453284A2 (fr) * | 1990-04-20 | 1991-10-23 | Nippon Steel Corporation | Procédé de fabrication de tôles d'acier électriques à double orientation ayant une densité de flux magnétique élevée |
Also Published As
| Publication number | Publication date |
|---|---|
| GB9211722D0 (en) | 1992-07-15 |
| GB2267715A (en) | 1993-12-15 |
| AU4340193A (en) | 1993-12-30 |
| GB2267715B (en) | 1995-11-01 |
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