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WO1992011393A1 - Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates - Google Patents

Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates Download PDF

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Publication number
WO1992011393A1
WO1992011393A1 PCT/SE1991/000885 SE9100885W WO9211393A1 WO 1992011393 A1 WO1992011393 A1 WO 1992011393A1 SE 9100885 W SE9100885 W SE 9100885W WO 9211393 A1 WO9211393 A1 WO 9211393A1
Authority
WO
WIPO (PCT)
Prior art keywords
alloy
raw material
carbonitride
metals
producing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/SE1991/000885
Other languages
French (fr)
Inventor
Gerold Weinl
Rolf Oskarsson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sandvik AB
Original Assignee
Sandvik AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sandvik AB filed Critical Sandvik AB
Priority to DE69125624T priority Critical patent/DE69125624T2/en
Priority to AT92901527T priority patent/ATE151472T1/en
Priority to EP92901527A priority patent/EP0563160B1/en
Priority to JP4501495A priority patent/JPH06503856A/en
Publication of WO1992011393A1 publication Critical patent/WO1992011393A1/en
Anticipated expiration legal-status Critical
Priority to US08/439,184 priority patent/US5552108A/en
Ceased legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/04—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbonitrides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/09—Mixtures of metallic powders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling

Definitions

  • the present invention relates to a method of producing a sintered carbonitride alloy with titanium as main constituent for extremely fine machining when turning with high cutting rates.
  • Sintered carbonitride alloys based on mainly titanium usually referred to as cermets have during the last years increased their use at the expense of more traditional cemented carbide i.e. tungsten carbide based alloys.
  • US 3,971,656 discloses the production of an alloy with a duplex hard constituent where the core has a high content of Ti and N and the surrounding rim has a lower content of these two elements which is compensated for by a higher content of group VI metals i.e. in principle Mo and W and by higher carbon content.
  • group VI metals i.e. in principle Mo and W and by higher carbon content.
  • the higher content of Mo, W and C has inter alia the advantage that the wetting against the binderphase is improved i.e. the sintering is facilitated.
  • the surrounding rims have higher contents of group VI-metals, i.e. molybdenum and tungsten and higher contents of nitrogen than the cores. This leads inter alia to an improved resistance against plastic deformation.
  • EP-A-259192 discloses a sintered alloy comprising a mixed carbonitride of titanium and at least one element from the group consisting of group IV, V and VI elements except titanium in a binder phase based on Co and/or Ni.
  • the alloy is produced by mixing powders of the hard constituents, heating the mixture in a nitrogen atmosphere at a temperature of at least the sintering temperature to form a solid solution, milling said solid solution to obtain a carbonitride powder which is mixed with Co and/or Ni and sintered.
  • carbonitride alloys are produced using complex cubic
  • the metals at least two preferably at least three from the groups IV and V in addition to carbon and nitrogen being part of the finished sintered carbonitride alloy unique structures as well as unique properties are obtained.
  • titanium and tantalum shall be present in the raw material according to the invention.
  • vanadium, niobium and suitably also zirconium and hafnium are present if they are part of the finished sintered alloy.
  • Metals from group VI, Cr, Mo and W shall, if they are present, be added as multiple carbides, single carbides and/or as metal+carbon, but they may also be part of the raw material according to the invention provided that the raw material remains cubic.
  • the raw material accordinging to the invention is produced directly by carbonitriding of the oxides of the metals or the metals themselves. As a result a carbonitride powder with essentially equiaxial grains and a narrow grain size distribution is
  • the invention thus relates to a method of producing a titanium based carbonitride alloy with 3-25 % by weight binder phase based on Co, Ni and/or Fe using the above mentioned complex raw material.
  • This raw material is milled together with carbides from group VI, if any, and binder phase elements and carbon addition, if any, and minor additions of e.g. Tic, TiN, TaC, VC or combinations thereof due to small deviations in composition of the complex raw material whereafter compaction and
  • sintering preferably in an inert atmosphere, is performed according to known technique.
  • Fig 1 shows the 'window' in the composition diagram for Group IV-Group V - C-N, expressed in molar ratio, of the complex raw material which shows the above mentioned advantages in high magnification, whereas fig 2 shows where in the total molar ratio diagram this small area is situated.
  • Group IV metals are Ti, Zr and/or Hf and Group V metals are V, Nb and/or Ta. As is evident from figure 1 the window comprises the
  • composition area :
  • the latter restricted window can be divided into two, one without other group V metals than Ta:
  • Titanium-based carbonitride alloys with 14 % Ni+Co binder phase were produced with the use of a complex raw material according to the invention (Ti 0 . 90 ,Ta 0.03 ,V 0.07 ) (C 0.79 ,N 0.21 ) as well as with the use of simple raw material: TiN, TiC and VC. In both cases also WC and Mo 2 C were added in addition to Co and Ni. The following compaction pressure and porosity after milling and sintering to the same grain size were obtained:

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Steroid Compounds (AREA)
  • Ceramic Products (AREA)

Abstract

According to the invention there now is provided a method of producing a sintered titanium based carbonitride alloy with 3-25 weight % binder phase with extremely good properties at extreme fine machining when turning with high cutting rates. The method relates to the use of a raw material comprising a complex cubic carbonitride containing the main part of the metals from groups IV and V of the periodic system and carbon and nitrogen to be found in the finished alloy whereby said alloy has the composition 0.86 « XIV « 0.99, 0.74 « XC « 0.83 where XIV is the molar ratio of the group IV elements of the alloy and XC is the molar ratio of carbon.

Description

Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates
The present invention relates to a method of producing a sintered carbonitride alloy with titanium as main constituent for extremely fine machining when turning with high cutting rates.
Sintered carbonitride alloys based on mainly titanium usually referred to as cermets have during the last years increased their use at the expense of more traditional cemented carbide i.e. tungsten carbide based alloys.
US 3,971,656 discloses the production of an alloy with a duplex hard constituent where the core has a high content of Ti and N and the surrounding rim has a lower content of these two elements which is compensated for by a higher content of group VI metals i.e. in principle Mo and W and by higher carbon content. The higher content of Mo, W and C has inter alia the advantage that the wetting against the binderphase is improved i.e. the sintering is facilitated. As a raw material a
carbonitride of titanium and a group VI metal is used.
By changing the raw material it is possible to vary the corerim-composition. In e.g. Swedish Patent Specification 459 862 it is shown how it is possible to use (Ti,Ta)C as a raw
material to get a duplex structure with a core with a high content of titanium and tantalum but low content of nitrogen.
The surrounding rims have higher contents of group VI-metals, i.e. molybdenum and tungsten and higher contents of nitrogen than the cores. This leads inter alia to an improved resistance against plastic deformation.
Furthermore, it has in Swedish Patent Application 8902306-3 been shown how by mixing various types of core-rim structures in one and the same alloy advantages and drawbacks can be balanced out in such a way that optimized alloys are obtained. EP-A-259192 discloses a sintered alloy comprising a mixed carbonitride of titanium and at least one element from the group consisting of group IV, V and VI elements except titanium in a binder phase based on Co and/or Ni. The alloy is produced by mixing powders of the hard constituents, heating the mixture in a nitrogen atmosphere at a temperature of at least the sintering temperature to form a solid solution, milling said solid solution to obtain a carbonitride powder which is mixed with Co and/or Ni and sintered.
It has now turned out that if sintered titaniumbased
carbonitride alloys are produced using complex cubic
carbonitride raw material which contains the main part,
preferably >90%, most preferably >95% of the metals at least two preferably at least three from the groups IV and V in addition to carbon and nitrogen being part of the finished sintered carbonitride alloy unique structures as well as unique properties are obtained. Preferably all of the nitrogen shall be present in the mentioned carbonitride raw material.
In particular of the above-mentioned metals all titanium and tantalum shall be present in the raw material according to the invention. Preferably also vanadium, niobium and suitably also zirconium and hafnium are present if they are part of the finished sintered alloy. Metals from group VI, Cr, Mo and W, shall, if they are present, be added as multiple carbides, single carbides and/or as metal+carbon, but they may also be part of the raw material according to the invention provided that the raw material remains cubic.
The raw material acording to the invention is produced directly by carbonitriding of the oxides of the metals or the metals themselves. As a result a carbonitride powder with essentially equiaxial grains and a narrow grain size distribution is
obtained with a mean grain size of 0.8 - 3 μm, preferably 1 - 2 μm. As mentioned interesting properties of a sintered carbonitride alloy are obtained if the special raw materials according to this invention are used. Thus, it has turned out that a carbonitride alloy with extremely positive properties at extremely fine machining at high cutting speeds, >300 m/s, for carbon steel and low alloyed steel, and low feeds, <0.3 mm/rev, is obtained, if a complex raw material with e.g. the composition
(Ti0.96/Ta0.04) (C0.78,N0.22) is used. This effect is further increased if in addition vanadium is added whereby the corresponding formula will be (Ti0.91Ta0.03,V0.07)(C0.79,N0.21). Corresponding inserts made from simple raw materials and in exactly the same equipment give considerably decreased
properties in toughness inter alia greater scatter at the same wear resistance. This means that the reliability of such inserts is considerably decreased which means that they are not as efficient when producing with limited manning a production form with increased importance due to increasing labour costs.
One of the reasons for this positive behaviour has turned out to be that a considerably lower porosity level is obtained with this complex raw material compared to conventional raw
materials without having to use any other means such as HIP and this with even lower compaction pressure than for conventional material. This is a great advantage from production point of view inter alia due to reduced tool wear and considerably lower risk for unfavourable pressing cracks.
The invention thus relates to a method of producing a titanium based carbonitride alloy with 3-25 % by weight binder phase based on Co, Ni and/or Fe using the above mentioned complex raw material. This raw material is milled together with carbides from group VI, if any, and binder phase elements and carbon addition, if any, and minor additions of e.g. Tic, TiN, TaC, VC or combinations thereof due to small deviations in composition of the complex raw material whereafter compaction and
sintering, preferably in an inert atmosphere, is performed according to known technique. Fig 1 shows the 'window' in the composition diagram for Group IV-Group V - C-N, expressed in molar ratio, of the complex raw material which shows the above mentioned advantages in high magnification, whereas fig 2 shows where in the total molar ratio diagram this small area is situated.
Group IV metals are Ti, Zr and/or Hf and Group V metals are V, Nb and/or Ta. As is evident from figure 1 the window comprises the
composition area:
0.86≤ XIV ≤ 0.99
0.74≤ XC ≤ 0.83 and in particular:
0.88≤ XIV ≤ 0.98
0.76≤ XC ≤ 0.81
The latter restricted window can be divided into two, one without other group V metals than Ta:
0.93≤ XIV ≤ 0.98
0.76≤ XC ≤ 0.81 and another one with other group V elements than Ta i.e. V and Nb: 0.88≤ XIV ≤ 0.93
0.76≤ XC ≤ 0.81
Particularly good properties are obtained for the compositions 0.94≤ XIV ≤ 0.93
0.76≤ XC ≤ 0.80 respectively 0.88≤ XIV ≤ 0.92
0.77≤ XC ≤ 0.81 For titanium the following applies xTi>0.7 preferably xTi>0.75.
In the above given molar ratios for carbon and nitrogen usual amounts of oxygen may be present i.e. substitute carbon and nitrogen even if it is desirable to keep such amounts of oxygen low <0.8 %, preferably <0.5 %. The invention comprises
stoichiometric as well as usually substoichiometric
carbonitrides.
Example
Titanium-based carbonitride alloys with 14 % Ni+Co binder phase were produced with the use of a complex raw material according to the invention (Ti0.90,Ta0.03,V0.07) (C0.79,N0.21) as well as with the use of simple raw material: TiN, TiC and VC. In both cases also WC and Mo2C were added in addition to Co and Ni. The following compaction pressure and porosity after milling and sintering to the same grain size were obtained:
Porosity Compaction
pressure,
N/mm2
Alloy according to the invention A00 125
Simple raw materials A04-A06 160

Claims

Claims
1. Method of producing a sintered titanium based carbonitride alloy with 3-25 weight-% binder phase by milling, pressing and sintering according to known technique
c h a r a c t e r i z e d in that a raw material is used comprising a complex cubic carbonitride containing the main part of the metals from groups IV and V of the periodic system and carbon and nitrogen to be found in the finished alloy whereby said alloy has the composition
0.86≤ XIV ≤ 0.99
0.74≤ XC ≤ 0.83 where XIV is the molar ratio of the group IV elements of the alloy and XC is the molar ratio of carbon.
2. Method according to claim 1 c h a r a c t e r i z e d in that the carbonitride raw material comprises essentially equiaxial grains with a narrow grain size distribution with a mean grain size of 0.8 - 3 μm, preferably 1 - 2 μm.
3. Method according to claim 1 or 2 c h a r a c t e r i z e d in that the composition of the complex raw material is
0.88≤ XIV ≤ 0.98
0.76≤ XC ≤ 0.81
4. Method according to any of the preceding claims
c h a r a c t e r i z e d in that said raw material is produced directly by carbonitriding of the oxides of the metals or the metals themselves.
PCT/SE1991/000885 1990-12-21 1991-12-19 Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates Ceased WO1992011393A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
DE69125624T DE69125624T2 (en) 1990-12-21 1991-12-19 METHOD FOR PRODUCING A SINED CARBONITRIDE ALLOY FOR EXTREMELY FINISHING WHEN TURNING AT HIGH CUTTING RATES
AT92901527T ATE151472T1 (en) 1990-12-21 1991-12-19 METHOD FOR PRODUCING A SINTERED CARBONITRIDE ALLOY FOR EXTREME FINE MACHINING IN TURNING WITH HIGH CUTTING RATES
EP92901527A EP0563160B1 (en) 1990-12-21 1991-12-19 Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates
JP4501495A JPH06503856A (en) 1990-12-21 1991-12-19 Method for producing sintered carbonitride alloys for very fine milling during turning at high cutting speeds
US08/439,184 US5552108A (en) 1990-12-21 1995-05-11 Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9004116-1 1990-12-21
SE9004116A SE469385B (en) 1990-12-21 1990-12-21 MADE TO MAKE A SINTERED CARBON Nitride Alloy BEFORE FINISHING

Publications (1)

Publication Number Publication Date
WO1992011393A1 true WO1992011393A1 (en) 1992-07-09

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PCT/SE1991/000885 Ceased WO1992011393A1 (en) 1990-12-21 1991-12-19 Method of producing a sintered carbonitride alloy for extremely fine machining when turning with high cutting rates

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EP (1) EP0563160B1 (en)
JP (1) JPH06503856A (en)
AT (1) ATE151472T1 (en)
DE (1) DE69125624T2 (en)
SE (1) SE469385B (en)
WO (1) WO1992011393A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109338196B (en) * 2018-11-30 2020-12-11 岭南师范学院 Ti(C,N)-based cermet and its preparation method and application

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2420768A1 (en) * 1973-06-18 1975-01-09 Teledyne Ind CARBONITRIDE ALLOYS FOR CUTTING TOOLS AND WEAR PARTS
EP0259192A2 (en) * 1986-09-05 1988-03-09 Sumitomo Electric Industries, Limited A high toughness cermet and a process for the production of the same
DE2546623C2 (en) * 1974-10-18 1989-07-13 Sumitomo Electric Industries, Ltd., Osaka, Jp
EP0386338A1 (en) * 1989-03-07 1990-09-12 Sumitomo Electric Industries, Ltd. Hard sintered body for tools
DE3100926C2 (en) * 1979-06-28 1990-10-25 Sumitomo Electric Industries, Ltd., Osaka, Jp

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4127596A (en) * 1977-04-11 1978-11-28 The Upjohn Company Non-aromatic oxygenated strong acid dehydration of 9α-hydroxyandrostenediones
JPS60181079A (en) * 1984-02-28 1985-09-14 Sanyo Chem Ind Ltd Production of 3-substituted-2-oxazolidinone compound
PT87687B (en) * 1987-06-12 1992-09-30 Gist Brocades Nv PROCESS FOR THE PREPARATION OF 9 (11) -DEHYROID STEROIDS

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2420768A1 (en) * 1973-06-18 1975-01-09 Teledyne Ind CARBONITRIDE ALLOYS FOR CUTTING TOOLS AND WEAR PARTS
DE2429074C2 (en) * 1973-06-18 1987-02-05 Teledyne Industries, Inc., Los Angeles, Calif. Sintered carbonitride cemented carbide and process for its production
DE2546623C2 (en) * 1974-10-18 1989-07-13 Sumitomo Electric Industries, Ltd., Osaka, Jp
DE3100926C2 (en) * 1979-06-28 1990-10-25 Sumitomo Electric Industries, Ltd., Osaka, Jp
EP0259192A2 (en) * 1986-09-05 1988-03-09 Sumitomo Electric Industries, Limited A high toughness cermet and a process for the production of the same
EP0386338A1 (en) * 1989-03-07 1990-09-12 Sumitomo Electric Industries, Ltd. Hard sintered body for tools

Also Published As

Publication number Publication date
SE9004116L (en) 1992-06-22
JPH06503856A (en) 1994-04-28
EP0563160B1 (en) 1997-04-09
ATE151472T1 (en) 1997-04-15
DE69125624T2 (en) 1997-07-17
DE69125624D1 (en) 1997-05-15
SE9004116D0 (en) 1990-12-21
EP0563160A1 (en) 1993-10-06
SE469385B (en) 1993-06-28

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