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WO1989002364A1 - Piece composite en mousse souple et en caoutchouc souple - Google Patents

Piece composite en mousse souple et en caoutchouc souple Download PDF

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Publication number
WO1989002364A1
WO1989002364A1 PCT/EP1988/000818 EP8800818W WO8902364A1 WO 1989002364 A1 WO1989002364 A1 WO 1989002364A1 EP 8800818 W EP8800818 W EP 8800818W WO 8902364 A1 WO8902364 A1 WO 8902364A1
Authority
WO
WIPO (PCT)
Prior art keywords
foam
rubber material
composite part
flexible
rubber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP1988/000818
Other languages
English (en)
French (fr)
Inventor
Rolf Tschudin-Mahrer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Irbit Research and Consulting AG
Original Assignee
Irbit Research and Consulting AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Irbit Research and Consulting AG filed Critical Irbit Research and Consulting AG
Publication of WO1989002364A1 publication Critical patent/WO1989002364A1/de
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00—Materials not provided for elsewhere
    • C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
    • C09K3/1021—Polyurethanes or derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/727—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
    • B29C66/73751—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/74—Moulding material on a relatively small portion of the preformed part, e.g. outsert moulding
    • B29C70/76—Moulding on edges or extremities of the preformed part
    • B29C70/763—Moulding on edges or extremities of the preformed part the edges being disposed in a substantial flat plane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00—Materials not provided for elsewhere
    • C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00—Use of unspecified rubbers as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
    • C09K2200/0607—Rubber or rubber derivatives
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
    • C09K2200/0607—Rubber or rubber derivatives
    • C09K2200/0612—Butadiene-acrylonitrile rubber
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
    • C09K2200/0645—Macromolecular organic compounds, e.g. prepolymers obtained otherwise than by reactions involving carbon-to-carbon unsaturated bonds
    • C09K2200/065—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
    • C09K2200/068—Containing also other elements than carbon, oxygen or nitrogen in the polymer main chain
    • C09K2200/0685—Containing silicon
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24488—Differential nonuniformity at margin
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24496—Foamed or cellular component
    • Y10T428/24504—Component comprises a polymer [e.g., rubber, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24595—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24777—Edge feature
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249975—Void shape specified [e.g., crushed, flat, round, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249987—With nonvoid component of specified composition
    • Y10T428/249991—Synthetic resin or natural rubbers

Definitions

  • the invention relates to a composite part according to the features of the preamble of claim 1.
  • the object of the invention is therefore to provide a composite part made of flexible foam and rubber-elastic rubber material which is simple to manufacture and advantageous in use.
  • Rubber material with rubber-like properties is usually vulcanized, at about 160 ° C to 180 ° C, over a period of two to three minutes.
  • a foam molding is produced in the so-called hot stamping process, at a temperature of approximately 230 ° C. and over a period of approximately one and a half minutes. It has therefore long been assumed that it is not possible to embossing the foam simultaneously with a vulcanization of the "rubber material. Surprisingly, however, it has been found that the rubber material vulcanizes satisfactorily even under short-term exposure to higher temperatures and, if at the same time it is pressed with foam, is advantageous Connection between the foam and the rubber material occurs, while the foam is compressed in the connection area.
  • CR or NBR rubbers are available here.
  • silicone rubber for example, can also be used with advantage.
  • the foam is preferably compacted or skin-wrapped on one side.
  • Composite parts of the type in question can be used, for example, in automotive engineering, the area here consisting of rubber material being able to take on sealing functions, for example in the area of a lamp holder or an oil drain opening, while the foam part essentially takes on insulating functions. Due to the fact that the foam part is preferably compressed or even skin-sealed, it also gives an advantageous seal with respect to the foam part, which is at least essentially water-repellent.
  • the composite part according to the invention still has sufficient adhesion between the foam and the rubber material due to the pressing under hot stamping conditions.
  • the rubber material it can also be provided in a further advantageous embodiment that it has a cell-like structure. For example, this is achieved by adding a blowing agent to the rubber material. With a low weight of the composite part, there is nevertheless an excellent seal in the area of the rubber material.
  • the rubber material and the foam butt or at least abut one another.
  • the foam at least partially overlaps the rubber material.
  • Foam can give the rubber material completely on one side.
  • the pressing process with the parameters given further above then results in the foam being highly compressed in the overlap region and having a structure which corresponds approximately to that of the flexible rubber material.
  • the invention is also based on the object of specifying a method for producing a composite part from soft-elastic foam and a rubber-elastic rubber material, in particular a composite part as previously described b. This object is achieved by a method with the features of claim 9.
  • the compression is carried out over a period of one to two minutes, preferably one and a half minutes, and at a temperature of 200 ° C. to 250 ° C., preferably 230 ° C.
  • the mold is in this case preferably at a pressure of 2 to 5 bar 3 bar applied.
  • FIG. 1 shows a cross section through a first embodiment of a composite part according to the invention.
  • FIG. 2 shows a cross section through a second embodiment of a composite part according to the invention.
  • composite parts 1 which consist of B, 2 and 3.
  • the area 2 is a vulcanized rubber material, while the area 3 consists of soft elastic, open-cell foam.
  • the areas 2 and 3 are placed as an unvulcanized rubber material or as a foam semi-finished sheet in a preheated, hot mold and pressed together
  • Hot stamping conditions of PÜR foam for example, at around 230 ° C and with an exposure time of around one and a half minutes
  • the area 2 serving as a sealing lip is partially overlapped by the area 3, that is to say by the soft elastic foam, in the overlap area 4.
  • the soft elastic, open-cell foam is compressed so strongly that it has practically completely collapsed.
  • the embossing also results in the structured form of the composite part shown in FIG. 1 as a whole, with groove designs in the sealing lip area of the rubber material and an area 5 of larger diameter of essentially uncompressed foam, in order to achieve good insulation properties.
  • the area 3 in the overlap area 4 overlaps the area 2 to a practically perfect length.
  • less compressed foam areas can be formed in this way, for example in the area of the sealing lip and the area facing away from the sealing area (not shown), which ensure, for example, an elastic but secure fit of the sealing surface.
  • the composite Part 1 is play in both parentssbei, in the region of the foam 3 with a '6 Verhau- tung provided.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Composite Materials (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Description

Verbundteil aus weichelastischem Schaumstoff und gummi- elastischem Kautschuk-Material
Die Erfindung betrifft ein Verbundteil nach den Merkmalen des Oberbegriffes des Anspruches 1.
Es ist bekannt, weichelastischen, offenzelligen Schaumstof mit einem gummiartigen Kautschuk-Material zu verkleben, ve schweißen oder über eine Clipsverbindung miteinander zu ve binden. Diese Verfahren sind jedoch fertigungstechnisch re tiv aufwendig und auch in der Anwendung nicht immer zufrie - denstellend.
Aufgabe der Erfindung ist es daher, ein Verbundteil aus weichelastischem Schaumstoff und gummielastischem Kautschu Material anzugeben, welches herstellungs äßig einfach ist und in der Anwendung vorteilhaft.
Diese Aufgabe ist bei einem Verbundteil mit den Merkmalen des Anspruchs 1 gelöst.
Kautschuk-Material mit gummiartigen Eigenschaften wird ge¬ wöhnlich vulkanisiert, bei etwa 160°C bis 180°C, über eine Zeitspanne von zwei bis drei Minuten. Dagegen wird ein Schaumstofformteil im sogenannten Heißprägeverfahren herge¬ stellt, bei einer Temperatur von etwa 230°C und über eine Zeitspanne von etwa eineinhalb Minuten. Man ist daher bis¬ lang davon ausgegangen, daß es nicht möglich ist, das Heiß- prägen des Schaumstoffes gleichzeitig mit einem Vulkanisie¬ ren des" Kautschuk-Materials durchzuführen. Überraschend hat sich jedoch gezeigt, daß das Kautschuk-Material auch bei einer kurzzeitigen Einwirkung höherer Temperaturen zufriede stellend ausvulkanisiert und, wenn gleichzeitig eine Verpre sung mit Schaumstoff erfolgt, eine vorteilhafte Verbindung zwischen dem Schaumstoff und dem Kautschuk-Material sich einstellt, bei gleichzeitiger Verdichtung des Schaumstoffes im Verbindungsbereich.
Besonders vorteilhaft ist es, ein Kautschuk-Material bei einem erfindungsgemäßen Verbundteil zu verarbeiten, das hoc temperaturfest ist. Beispielsweise bieten sich hier sogenan te CR- oder NBR-Kautschukarten an. Darüber hinaus ist auch etwa Silikon-Kautschuk mit Vorteil einsetzbar.
Der Schaumstoff ist bevorzugt einseitig zumindest verdichte oder verhautet.
Verbundteile der in Rede stehenden Art können beispielsweis in der KFZ-Technik Anwendung finden, wobei der hier aus Kautschuk-Material bestehende Bereich Dichtungsfunktionen übernehmen kann, etwa im Bereich einer Lampenfassung oder einer Ölablaßöffnung, während das Schaumstoffteil im wesent liehen Dämmfunktionen übernimmt. Dadurch, daß das Schaum¬ stoffteil bevorzugt verdichtet oder sogar verhautet ist, er gibt sich aber darüber hinaus auch hinsichtlich des Schaum¬ stoffteiles eine vorteilhafte Dichtigkeit, welche zumindest im wesentlichen wasserabweisend ist.
Überraschend hat sich auch gezeigt, daß selbst bei verhaute te Schaumstoff das erfindungsgemäße Verbundteil auf Grund der Verpressung unter Heißprägebedingungen noch eine ausrei chende Haftung zwischen dem Schaumstoff und dem Kautschuk- Material aufweist. Hinsichtlich des Kautschuk-Materials kann in weiterer vor¬ teilhafter Ausgestaltung auch vorgesehen sein, daß dieses zellartige Struktur aufweist. Beispielsweise wird dies er¬ reicht, indem dem Kautschuk-Material ein Treibmittel zuge- setzt wird. Bei geringem Gewicht des Verbundteiles ergibt sich eine gleichwohl im Bereich des Kautschuk-Materials he vorragende Dichtigkeit.
Hinsichtlich der konstruktiven Gestaltung des Verbundteile ist es zunächst möglich, daß das Kautschuk-Material und de Schaumstoff stumpf oder zumindest sσhrägflächig aneinander stoßen. In bevorzugter Ausgestaltung ist vorgesehen, daß d Schaumstoff das Kautschuk-Material zumindest teilweise übe lappt. Es hat sich auch herausgestellt, daß im Hinblick au die genannten Anwendungsbereiche für das Verbundteil der
Schaumstoff das Kautschuk-Material einseitig vollständig u geben kann. Durch den Preßvorgang mit den weiter oben wied gegebenen Parametern ergibt sich sodann, daß der Schaumsto im Überlappungsbereich hoch verdichtet ist und eine Strukt aufweist, die annähernd dem des weichelastischen Kautschuk Materials entspricht.
Der Erfindung liegt auch die Aufgabe zugrunde, ein Verfahr zum Herstellen eines Verbundteiles aus weichelastischem Schaumstoff und einem gummielastischen Kautschuk-Material anzugeben, insbesondere eines Verbundteiles wie es zuvor b schrieben worden ist. Diese Aufgabe ist durch ein Verfahre mit den Merkmalen des Anspruches 9 gelöst.
Wesentlich ist, daß der Schaumstoff und das gummielastisch
Teil aus Kautschuk-Material in eine vorgewärmte Form einge ben werden und gemeinsam bei Heißprägebedingungen des Scha stoffes verpreßt werden. Der Schaumstoff und das gummielas sche Teil selbst können hierbei bei Raumtemperatur in die Form eingegeben werden. Von Bedeutung ist, daß in die Form bereits vorkonturierte Rohstücke eingegeben werden, welche also bereits im wesentl chen der endgültigen Gestalt des Verbundteiles entsprechen. Dies bedeutet, daß die im Hinblick auf die endgültige Ge- stalt des Verbundteiles zu leistende Arbeit in der Form re lativ gering istr die Form daher mit vergleichsweise gerin gen Drücken betrieben werden kann. Das erfindungsgemäße Ve fahren ist auch mit dem besonderen Vorteil verbunden, daß die fertigen Formteile im heißen Zustand wieder aus Form entnommen werden können.
Im einzelnen wird die Verpressung über eine Zeitspanne von ein bis zwei Minuten, vorzugsweise eineinhalb Minuten, und bei einer Temperatur von 200"c bis 250°C, vorzugsweise 230° durchgeführt. Die Form wird hierbei mit einem Druck von 2 bis 5 bar, vorzugsweise 3 bar beaufschlagt.
Nachstehend wird die Erfindung nach an Hand von auf der be gefügten Zeichnung dargestellten Ausführungsbeispiel näher erläutert, wobei zeigt:
Fig. 1 einen Querschnitt durch eine erste Ausführungsfo eines erfindungsgemäßen Verbundteiles; und
Fig. 2 einen Querschnitt durch eine zweite Ausführungs¬ form eines erfindungsgemäßen Verbundteiles.
Dargestellt und beschrieben sind Verbundteile 1, die aus B reichen 2 und 3 bestehen. Der Bereich 2 ist ein vulkanisie tes Kautschuk-Material, während der Bereich 3 aus weichela stischem, offenzelligem Schaumstoff besteht.
Die Bereiche 2 und 3 werden als unvulkanisiertes Kautschuk Material bzw. als Schaumstoff-Halbzeugplatte in eine vorge wärmte, heiße Form gelegt und miteinander verpreßt, bei
Heißprägebedingungen etwa von PÜR-Schaum, das heißt bei et 230°C und bei einer Einwirkzeit von etwa eineinhalb Minute Bei Ausführungsbeispiel gemäß Fig. 1 wird der als Dichtlip dienende Bereich 2 teilweise von dem Bereich 3, das heißt von dem weichelastischen Schaumstoff überlappt, in dem Übe lappungsbereich 4. In dem Überlappungsbereich 4 ist der weichelastische, offenzellige Schaumstoff so stark verdich tet, daß er praktisch vollkommen zusammengefallen ist. Dur die Verprägung im übrigen ergibt sich die in Fig. 1 wieder gebene, strukturierte Form des Verbundteiles insgesamt, mi Rillenausprägungen im Dichtlippenbereich des Kautschuk-Mat rials und einem Bereich 5 größeren Durchmessers von im we¬ sentlichen unverdichteten Schaumstoff, zur Erzielung.guter Dämmeigenschaften.
Bei dem Ausführungsbeispiel gemäß Fig. 2 überlappt der Be- reich 3 in dem Überlappungsbereich 4 den Bereich 2 auf pra tisch vollkommener Länge. Je nach Gestaltung der Form könn hierdurch, etwa im Bereich der Dichtlippe und dem der Dich tungsfläche (nicht dargestellt) abgewandten Bereich vortei haft weniger verdichtete Schaumstoffbereiche ausgebildet werden, die etwa ein elastisches, jedoch sicheres Anliegen der Dichtfläche gewährleisten. Im übrigen ist auch bei, dem Ausführungsbeispiel gemäß Fig. 2 eine Strukturierung des Formteiles 1 gegeben, wobei in dem Bereich 5 ein weitgehen unverdichteter Schaumstoff vorliegt.
Im übrigen ist das Verbundteil 1 bei beiden Ausführungsbei spielen, im Bereich des Schaumstoffes 3, mit einer'Verhau- tung 6 versehen.
Die in der vorstehenden Beschreibung, den Zeichnungen und den Ansprüchen offenbarten Merkmale der Erfindung können sowohl einzeln als auch in beliebiger Kombination für die Verwirklichung der Erfindung von Bedeutung sein.

Claims

PATENTANSPRÜCHE
1. Verbundteil aus weichelastischem Schaumstoff und gummiel stischem Kautschuk-Material, dadurch gekennzeichnet, daß de Schaumstoff (3) mit unvulkanisiertem Kautschuk-Material (2) unter Schaumstoff-Heißprägebedingungen verpreßt ist, wobei der Schaumstoff im Verbindungsbereich verdichtet ist.
2. Verbundteil nach Anspruch l r dadurch gekennzeichnet, daß das Kautschuk-Material (2) hoch temperaturbeständig ist.
3. Verbundteil nach Anspruch 1, dadurch gekennzeichnet, daß der Schaumstoff (3) vorverdichtet ist.
4. Verbundteil nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß der Schaumstoff (3) verhautet ist.
5. Verbundteil nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß das Kautschuk-Material (2) zellartige Struktur aufweist.
6. Verbundteil nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß der Schaumstoff (3) das Kautschuk-Mate¬ rial (2) zumindest teilweise überlappt.
7. Verbundteil nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß der Schaumstoff (3) das Kautschuk-Mate¬ rial (2) einseitig vollständig umgibt.
8. Verfahren zum Herstellen eines Verbundteiles aus weiche stischem Schaumstoff und einem gummielastischen Teil auf Kautschuk-Material-Basis, dadurch gekennzeichnet, daß der Schaumstoff und das gummielastische Teil in eine vorgewärm Form eingegeben werden und gemeinsam bei Heißprägebedingun gen des Schaumstoffs verpreßt werden.
9. Verfahren nach Anspruch 8, dadurch gekennzeichnet, daß die Verpressung über eine Zeitspanne von ein bis zwei Minu ten, vorzugsweise 1,5 Minuten, bei einer Temperatur von 200°C bis 250°C, vorzugsweise 230°C erfolgt, und bei einem Druck von 2 bis 5 bar, vorzugsweise 3 bar, erfolgt.
PCT/EP1988/000818 1987-09-11 1988-09-09 Piece composite en mousse souple et en caoutchouc souple Ceased WO1989002364A1 (fr)

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DE4035658C2 (de) * 1990-11-09 1995-11-09 Baedje K H Meteor Gummiwerke Streifenartiges Dichtungsprofil
DE9404859U1 (de) * 1994-03-22 1995-07-20 Diehl Remscheid GmbH & Co., 42857 Remscheid Verbindung zwischen einem elastischen Gummiteil mit einem harten Kunststoffteil

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US6951263B2 (en) 2000-04-12 2005-10-04 Carcoustics Tech Center Gmbh Sound absorber, especially for motor vehicles, and a method for producing a sound absorber

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EP0333809A1 (de) 1989-09-27

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